WO2014073102A1

WO2014073102A1 - Laminate sheet-cutting method and device for fiber-reinforced plastic, as well as fiber-reinforced plastic

Info

Publication number: WO2014073102A1
Application number: PCT/JP2012/079236
Authority: WO
Inventors: 一浩三浦; 江崎　浩司; 新藤　健太郎; 黒岩　隆夫
Original assignee: 三菱重工業株式会社
Priority date: 2012-11-12
Filing date: 2012-11-12
Publication date: 2014-05-15
Also published as: JPWO2014073102A1; EP2907632A4; EP2907632A1; JP6033324B2; EP2907632B1

Abstract

A cutting method for a laminate sheet in which multiple sheets are assembled to form fiber-reinforced plastic, the method being characterized: in being provided with a cutter-pressing step for pressing at least one cutter on the laminate sheet in the thickness direction of the laminate sheet at multiple positions in the longitudinal direction of the laminate sheet, and a cutting step after the cutter-pressing step for cutting the laminate sheet by pressing in the one or more cutters into the laminate sheet in the thickness direction; and in the respective amounts by which the one or more cutters are pressed into the laminate sheet at the multiple positions in the cutting step differing from each other so that the edge of the laminate sheet is cut to have a stair step form.

Description

LAMINATED SHEET CUTTING METHOD AND DEVICE FOR FIBER-REINFORCED PLASTIC, AND FIBER-REINFORCED PLASTIC

The present disclosure relates to a method and apparatus for cutting a laminated sheet containing reinforcing fibers, and a fiber-reinforced plastic.

In recent years, fiber reinforced plastics, which are composite materials containing reinforced fibers and resins, have high strength and light weight, and have recently been rapidly applied to components such as wind turbine blades, aircraft main wings, automobiles, ships, and railway vehicles. It's getting on. In general, the fiber reinforced plastic has a configuration in which a plurality of laminated sheets (intermediate base materials) including reinforcing fibers are stacked so as to have a laminated structure having the strength and rigidity required for a member. A laminated sheet constituting a fiber reinforced plastic is formed by laminating and integrating a plurality of thin sheet-like members made of fibers aligned in one direction or woven fibers. A semi-cured prepreg material in which a resin is impregnated with a material, a direct roving sheet in which a bundle of reinforcing fibers impregnated with a resin is formed into a sheet shape, a dry cloth not impregnated with a resin, or the like is used.

Such a fiber reinforced plastic has a drawback that peeling is likely to occur at a plate thickness changing portion where the plate thickness of the member changes discontinuously. This is considered to be because stress concentration occurs in the plate thickness changing portion, and it is known that peeling is more likely to occur as the plate thickness change amount is larger. For this reason, in the past, for the purpose of suppressing separation at the plate thickness changing portion of the fiber reinforced plastic, a thin laminated sheet is laminated stepwise at the time of production of the fiber reinforced plastic, or a lamination having a taper at the end by machining. Sheets were stacked (for example, Patent Documents 1 and 2). Patent Document 3 discloses that the end of the laminated sheet is stepped when the laminated sheet is cut.

US Patent Publication No. 2011-0143081 US Patent Publication No. 2011-0143082 Specification US Patent Publication No. 2008/0145615

However, when manufacturing fiber reinforced plastics by laminating thin laminated sheets in a step shape, it is necessary to laminate a large number of laminated sheets corresponding to the thickness of the member, which takes time and labor for the lamination work. There was a problem that. When a taper is provided on a laminated sheet by machining, it is extremely difficult to form the taper by machining on a laminated sheet having a thickness of, for example, several mm or less. Furthermore, when taper is formed on the fiber reinforced plastic after lamination, it is necessary to carefully install the fiber reinforced plastic to prevent damage such as peeling, so the processing process becomes longer and quality control is required. There is also a problem.
On the other hand, as disclosed in Patent Document 3, if the laminated sheet itself is configured to have a step, the thickness change amount can be reduced. However, Patent Document 3 does not disclose any specific method for cutting the end portion of the thin laminated sheet in a step shape.

An object of at least one embodiment of the present invention is to provide a laminated sheet for fiber reinforced plastic that can reduce the load of the manufacturing operation of the fiber reinforced plastic and can provide a laminated sheet that is preferably used as a material of fiber reinforced plastic that is difficult to peel It is to provide a sheet cutting method and apparatus, and a fiber reinforced plastic.

A laminated sheet cutting method for fiber reinforced plastic according to at least one embodiment of the present invention is a method for cutting a laminated sheet in which a plurality of sheets are aggregated to form a fiber reinforced plastic, and the plurality of sheets in the longitudinal direction of the laminated sheet At a position, a cutter pressing step of pressing at least one cutter along the thickness direction of the laminated sheet against the laminated sheet, and after the cutter pressing step, the at least one cutter in the thickness direction of the laminated sheet A cutting step of cutting into the laminated sheet by being pushed into the interior of the laminated sheet, and in the cutting step, the pushing amount of the at least one cutter into the laminated sheet is made different at each of the plurality of positions. The end of the laminated sheet is cut stepwise. To.

In the laminated sheet cutting method, the laminated sheet is cut by pushing the cutter into the laminated sheet at a plurality of positions in the longitudinal direction of the laminated sheet. At this time, the cutter is pushed in the thickness direction of the laminated sheet. Therefore, as compared with the case where the laminated sheet is cut into a taper shape, the cutting operation is facilitated because the cutter is pushed in the direction perpendicular to the laminated sheet surface. In addition, since the end of the laminated sheet is cut stepwise by varying the amount of pressing of the cutter at each of a plurality of positions, it is possible to easily obtain a laminated sheet having stepped ends. it can. If a fiber reinforced plastic is produced by stacking a plurality of the laminated sheets thus obtained, it can be made a fiber reinforced plastic that is difficult to peel off.

In some embodiments, before the cutter pressing step, a jig positioning step of positioning a cutting jig with respect to the laminated sheet with respect to the thickness direction is further provided, and the cutting step includes the cutting jig. The amount of movement of the at least one cutter in the thickness direction may be regulated by a tool, and the amount of pushing of the at least one cutter at each of the plurality of positions may be made different from each other.
In this way, the cutting jig that regulates the amount of movement of the cutter in the thickness direction of the laminated sheet is used to position the cutting jig in the thickness direction with respect to the laminated sheet. Each step can be formed at a desired height.

In some embodiments, in the cutter pressing step, the at least one cutter is pressed against the laminated sheet so that a blade surface of the at least one cutter is inclined with respect to a width direction of the laminated sheet, In the cutting step, the laminated sheet may be cut obliquely with respect to the width direction by the at least one cutter.
Thus, by cutting the laminated sheet obliquely with respect to the width direction, the cross-sectional area change amount of the laminated sheet with respect to the longitudinal direction of the laminated sheet can be reduced. Therefore, since the amount of stress change of the laminated sheet can be reduced, when a fiber reinforced plastic is produced by stacking a plurality of the laminated sheets, the fiber reinforced plastic can be made more difficult to peel. In addition, the cross-sectional area of a lamination sheet means the cross-sectional area in the width direction of a lamination sheet.

In some embodiments, in the cutting step, the laminated sheet may be cut along a V-shaped cutting line.
Thereby, since a lamination sheet is cut | disconnected symmetrically with respect to the center line of the width direction, it can be set as the sheet | seat structure with few intensity | strength and rigidity deviation in the width direction.

In some embodiments, an angle formed by a cutting line of the laminated sheet with respect to the width direction may be greater than 0 degree and 60 degrees or less.
In this way, by setting the angle formed by the cutting line of the laminated sheet to the width direction to be 0 degree or more, the laminated sheet is cut obliquely, and the change in the cross-sectional area of the laminated sheet with respect to the longitudinal direction of the laminated sheet is smoothly performed. can do. Therefore, it is possible to further prevent the laminated sheet from peeling off.
Moreover, even if it is a case where the site | part cut | disconnected diagonally by the side of a fiber roll is discarded by making the angle which the cutting line of a lamination sheet makes with respect to the width direction into 60 degrees or less, the amount of disposal is suppressed. be able to. Furthermore, when cutting the laminated sheet obliquely, it is necessary to increase the length of the cutter as compared to the case of cutting the laminated sheet parallel to the width direction (that is, perpendicular to the longitudinal direction of the laminated sheet) By making the angle formed by the cutting line of the laminated sheet with respect to the width direction 60 degrees or less, the cutter can be prevented from becoming too long. Therefore, the molding cost can be suppressed.

In some embodiments, the difference in the amount of pushing in two adjacent positions among the plurality of positions may be not less than 0.1 mm and not more than 5 mm.
When the difference in the amount of pushing in two adjacent positions, that is, the height of the step of the laminated sheet after cutting is less than 0.1 mm, it is necessary to provide a number of steps, and work efficiency is lowered. On the other hand, when the height of the step exceeds 5 mm, the amount of change in the cross-sectional area of the laminated sheet with respect to the longitudinal direction of the laminated sheet increases, and the problem of peeling is eliminated when a fiber reinforced plastic is produced by stacking a plurality of laminated sheets. It will be difficult to do. Therefore, by making the difference in the indentation amount 0.1 mm or more and 5 mm or less, the work is facilitated in the production of the fiber reinforced plastic, so that the productivity is improved and the fiber reinforced plastic which is difficult to peel off the produced fiber reinforced plastic. Can be plastic.

A cutting apparatus for a laminated sheet for fiber reinforced plastic according to at least one embodiment of the present invention is a cutting apparatus for a laminated sheet in which a plurality of sheets are gathered to form a fiber reinforced plastic, for cutting the laminated sheet At least one cutter, a positioning portion configured to position the at least one cutter at a plurality of positions in the longitudinal direction of the laminated sheet, and a movement amount of the at least one cutter in the thickness direction of the laminated sheet are regulated. A movement amount restricting portion for making the movement amount restricting portion different from each other in each of the plurality of positions such that an end portion of the laminated sheet is cut stepwise. It is structured.

According to the laminated sheet cutting apparatus, the cutter is positioned at a plurality of positions in the longitudinal direction of the laminated sheet by the positioning unit, so that the step position in the longitudinal direction of the laminated sheet can be set appropriately. In addition, since the amount of movement of the cutter is regulated by the movement amount regulating unit and the end of the laminated sheet is cut stepwise, it is difficult to peel off when producing a fiber reinforced plastic by stacking a plurality of laminated sheets. It can be a fiber reinforced plastic.

In some embodiments, the apparatus further includes a base portion having a reference surface on which the laminated sheet is placed, and the movement amount restricting portion is configured to restrict the movement amount of the at least one cutter with respect to the reference surface. May be.
As described above, since the movement amount regulating unit regulates the movement amount of the cutter with respect to the reference surface on which the laminated sheet is placed, the relative position between the cutter and the laminated sheet can be adjusted with high accuracy. . Therefore, the level | step difference position in the thickness direction of a lamination sheet can be set appropriately.

In some embodiments, the movement amount restricting portion includes a pair of side wall portions that are erected on the base portion on both sides of the reference surface in the width direction of the laminated sheet and have a stepped upper surface, and the at least one side portion. A cutter holder attached to two cutters and having a stepped contact surface contacting the stepped upper surface.
In the above embodiment, the upper surface of the pair of side wall portions arranged on both sides of the laminated sheet is formed in a step shape, and the amount of movement of the cutter is regulated by bringing the contact surface of the cutter holder into contact with the upper surface of the step shape. I am doing so. With such a configuration, the cutter can be surely pushed in by a set push-in amount.

In some embodiments, the positioning part is an engaging part between a convex part provided on one of the side wall part and the cutter holder and a concave part provided on the other side of the side wall part and the cutter holder, The engaging portion may be provided at a plurality of positions in the longitudinal direction of the laminated sheet.
Thus, since the convex part provided in one of the side wall part and the cutter holder is engaged with the concave part provided in the other, the cutter can be positioned accurately and easily in the longitudinal direction of the laminated sheet. Can do. In addition, since the cutter (cutter holder) can be easily attached and detached from the side wall, work efficiency can be improved.

In some embodiments, the laminated sheet is configured by a pair of side walls having a stepped upper surface standing on both sides of the reference surface in the width direction of the laminated sheet, and the base and side walls. An upper casing that is pivotally attached to the lower casing via a pivot shaft and has an opening for insertion of a cutter holder attached to the cutter, and the movement amount restricting portion includes the upper portion of the cutter holder. A flange portion that regulates the insertion depth with respect to the insertion opening may be included.
According to the embodiment, the lower casing and the upper casing are rotatably attached via the rotation shaft. Further, the cutter holder abuts on the insertion opening at the flange portion so that the cutter and the upper casing are positioned. Therefore, by aligning the lower casing and the upper casing, the laminated sheet placed on the base portion and the cutter attached to the cutter holder can be accurately aligned. Therefore, the stepped step of the laminated sheet can be formed with high accuracy.

The fiber reinforced plastic according to at least one embodiment of the present invention is a reinforced fiber plastic comprising at least one layer having a stepped end portion, and each layer of the reinforced fiber plastic is a laminate that forms the reinforced fiber plastic. At a plurality of positions in the longitudinal direction of the sheet, at least one cutter along the thickness direction of the laminated sheet is pressed against the laminated sheet, and the at least one cutter is pushed into the laminated sheet in the thickness direction to The laminated sheet is formed by cutting the laminated sheet, and at the time of cutting the laminated sheet, the amount of the at least one cutter pushed into the laminated sheet is different from each other at each of the plurality of positions. The end portion is cut into the step shape.

The fiber reinforced plastic comprises at least one laminated sheet whose ends are cut stepwise by pushing the cutters at different positions in the longitudinal direction of the laminated sheet so that the pushing amounts of the cutters in the thickness direction are different from each other. Used. Therefore, the change in the cross-sectional area at the end portion of the fiber reinforced plastic can be reduced, and thus the stress concentration at the end portion can be reduced. Therefore, even when a plurality of laminated sheets are stacked, the fiber reinforced plastic can be made difficult to peel off.

According to at least one embodiment of the present invention, the cutter is pushed in the thickness direction of the laminated sheet at a plurality of positions in the longitudinal direction of the laminated sheet. Therefore, as compared with the case where the laminated sheet is cut into a taper shape, the cutting operation is facilitated because the cutter is pushed in the direction perpendicular to the laminated sheet surface. In addition, since the end of the laminated sheet is cut stepwise by varying the amount of pressing of the cutter at each of a plurality of positions, it is possible to easily obtain a laminated sheet having stepped ends. it can. If a fiber reinforced plastic is produced by stacking a plurality of the laminated sheets thus obtained, it can be made a fiber reinforced plastic that is difficult to peel off.

It is a figure which shows the procedure of the lamination sheet cutting method which concerns on one Embodiment. It is a figure which shows the procedure of the lamination sheet cutting method which concerns on other one Embodiment. It is a perspective view which shows the structural example of the fiber reinforced plastic manufactured by piling up the laminated sheet of FIG. (A) is a perspective view of a laminated sheet having a step portion in the width direction, (B) is a perspective view of a laminated sheet having a step portion in an oblique direction, and (C) is a perspective view of the laminated sheet having no step portion. It is. It is a side view which shows the specific structural example of the lamination sheet cutting device which concerns on one Embodiment. It is an A direction arrow directional view of the lamination sheet cutting device of FIG. It is a side view which shows an example of an ultrasonic cutter. It is a perspective view which shows the specific structural example of the lamination sheet cutting device which concerns on other one Embodiment. (A) is a perspective view which shows the specific structural example of the lamination sheet cutting device which concerns on other one Embodiment, (B) is a sectional side view.

Hereinafter, embodiments of the present invention will be described with reference to the accompanying drawings. However, the dimensions, materials, shapes, relative arrangements, and the like of the components described below as the embodiments or shown in the drawings as the embodiments are not intended to limit the scope of the present invention. It is just an example.

FIG. 1 is a diagram illustrating a procedure of a laminated sheet cutting method according to an embodiment. FIG. 2 is a diagram illustrating a procedure of a laminated sheet cutting method according to another embodiment. FIG. 3 is a perspective view showing a configuration example of a fiber reinforced plastic produced by stacking a plurality of the laminated sheets of FIG.
In one embodiment, the laminated sheet 1 is formed by laminating a plurality of sheet-like members including at least reinforcing fibers. For example, as the laminated sheet 1, a semi-cured prepreg material in which a reinforcing fiber base material is impregnated with a resin, a direct roving sheet in which a bundle of reinforcing fibers impregnated with a resin is formed into a sheet shape, and not impregnated with a resin A dry cloth or the like is used. The laminated sheet 1 is formed in a long shape, and is in a state of being wound in a roll shape around a core, for example. In that case, when manufacturing a fiber reinforced plastic, a laminated sheet is pulled out from a roll body, and the edge part of a laminated sheet is cut | disconnected so that it may become length required for manufacture of a fiber reinforced plastic.

Hereinafter, the procedure of the laminated sheet cutting method according to an embodiment will be described.
First, as shown in FIG. 1 (A), in the cutter pressing step, at least one cutting edge of the cutter 12 is placed on the laminated sheet 1 at a plurality of positions P ₁ , P ₂ , P ₃ in the longitudinal direction of the laminated sheet 1. Press against. At this time, the cutter 12 is disposed along the thickness direction of the laminated sheet 1. A plurality of positions are defined as positions P ₁ , P ₂ , and P _{3 in} order from the end side after cutting the laminated sheet. Here, a case where there are three positions is illustrated, but the number of positions is not limited.

Note that a jig positioning step for positioning the cutting jig 14 in the thickness direction with respect to the laminated sheet 1 may be performed before the cutter pressing step. The cutting jig 14 regulates the amount of movement of the cutter 12 in the thickness direction, and regulates the amount of movement of the cutter 12 at each of the plurality of positions P ₁ , P ₂ , and P ₃ . Specifically, the cutting jig 14 includes a pair of flat plate members disposed on both side surfaces in the width direction of the laminated sheet 1. The pair of flat plate-like members have a plurality of cutter receiving surfaces 14 a formed in steps on the cutter pressing surface side of the laminated sheet 1. That is, the cutter receiving surface 14a is provided at a different position in the thickness direction with respect to the adjacent cutter receiving surface 14a. In the jig positioning step, the pair of cutting jigs 14 are positioned so that the cutter receiving surfaces 14 a have the same height on both sides in the width direction of the laminated sheet 1.

Next, as shown in FIG. 1B, in the cutting step, the cutter 12 is pushed into the laminated sheet 1 in the thickness direction of the laminated sheet 1 to cut the laminated sheet 1. At this time, the pushing amounts L ₁ , L ₂ , L ₃ of the cutter 12 into the laminated sheet 1 are made different from each other at each of the plurality of positions P ₁ , P ₂ , P ₃ of the laminated sheet 1.
When using a cutting tool 14, the position P ₁ of the laminated sheet 1, the cutter 12 is pushed up to the base portion 15 of the laminated sheet 1 is placed. At this time, a groove 16 into which the cutting edge of the cutter 12 is inserted may be provided in the base portion 15 so that the laminated sheet 1 is completely cut to the lowest part. Furthermore, a stopper 17 may be provided in the groove 16 of the base portion 15 for the purpose of preventing damage to the cutting edge of the cutter 12. As a result, both ends of the cutter 12 (parts not used for cutting) abut against the stopper 17 at the position where the blade edge of the cutter 12 reaches below the base portion 15, so that the blade edge contacts the base portion 15 and is damaged. I can prevent it.
Thus, at the position P ₁ of the laminated sheet 1, the pushing amount L ₁ of the cutter 12 is equal to or greater than the thickness of the laminated sheet 1. Therefore, the position P _1, the laminated sheet 1 by pressing the cutter 12 by pushing amount L ₁ in the thickness direction is completely disconnected.
At the position P ₂ adjacent to the position P ₁ , the pushing amount L ₂ of the cutter 12 is smaller than the thickness of the laminated sheet 1. That is, the cutter receiving surface 14 a of the cutting jig 14 is positioned above the laminated sheet placement surface (reference surface) of the base portion 15. Similarly, in the position _{P 3} adjacent to the position _{P 2,} the pressing amount _{L 3} of the cutter 12 is pushing amount _{L 2} is smaller than the position _{P 2.} That is, the cutter receiving surface 14a at the position _{P 3} is located above the cutter receiving surface 14a at the position _{P 2.} After the cutter 12 is pushed by a predetermined pushing amount L, the cutter 12 may be moved in the direction of the arrow in FIG. 1B to remove the cut ends of the cut laminated sheet 2. Usually, since many lamination sheets 2 have a weak restraining force in the thickness direction, in that case, the cut ends of the lamination sheet 2 can be separated only by cutting in the thickness direction.
In this way, as shown in FIG. 1 (C), from the position P ₁ which is completely cut along the longitudinal direction of the laminated sheet 1, stair-shaped step portion 4 is formed.

When one cutter 12 is used, the cutter 12 is pushed into the laminated sheet 1 in order at a plurality of positions P ₁ , P ₂ , P ₃ of the laminated sheet 1. In that case, it may be cut in the order of position P _2, P ₃ from the position P ₁ side as the endmost after cutting may be cut from the position P ₃ on the opposite order of the position P _2, P _1.
When a plurality of cutters 12 are used, the plurality of cutters 12 simultaneously cut the laminated sheet 1 at a plurality of positions P ₁ , P ₂ , and P ₃ of the laminated sheet 1. At this time, in the cutting jig 14, the plurality of cutters 12 may be fixed to each other such that the tips of the plurality of cutters 12 are stepped. In that case, the cutting jig 14 does not have to have the stepped cutter receiving surface 14a. For example, a stepped step is formed on the basis of a base portion (not shown) on which the laminated sheet 1 is placed. Is done.

In some embodiments, the difference in push-in amount at two adjacent positions among the plurality of positions P ₁ , P ₂ , and P ₃ may be 0.1 mm or more and 5 mm or less.
When the difference in the amount of pushing in two adjacent positions, that is, the height of the stepped portion 4 of the laminated sheet 1 after cutting is less than 0.1 mm, it is necessary to provide a large number of stepped portions 4 and work efficiency is lowered. On the other hand, when the height of the stepped portion 4 exceeds 5 mm, the amount of change in the cross-sectional area of the laminated sheet 1 with respect to the longitudinal direction of the laminated sheet 1 increases, and when a fiber reinforced plastic is produced by stacking a plurality of the laminated sheets 1, It becomes difficult to eliminate the problem of peeling. Therefore, by making the difference in the push-in amount (height of the stepped portion 4) 0.1 mm or more and 5 mm or less, the work is facilitated when manufacturing the fiber reinforced plastic, so that the productivity is improved and the manufactured fiber The reinforced plastic can be a fiber reinforced plastic that is difficult to peel off.

In another embodiment, as shown in FIG. 2, in the cutter pressing step, the cutter 12 ′ is pushed in such a manner that the blade surface of the cutter 12 ′ is inclined with respect to the width direction of the laminated sheet 1. It may be.
As shown in FIG. 2A, before the cutter pressing step, the cutting jigs 14 are arranged on both side surfaces in the width direction of the laminated sheet 1. In the cutter pressing step, at least one cutter 12 ′ is pressed against the laminated sheet 1 at a plurality of positions P ₁ , P ₂ , P ₃ in the longitudinal direction of the laminated sheet 1. Specifically, the cutter 12 ′ has a V-shaped cutting edge. Therefore, in the cutting step shown in FIG. 1B, the laminated sheet 1 is cut so that the V-shaped stepped portion 4 ′ remains when the cutter 12 ′ is pushed. Then, similarly to FIG. 1, at each of the plurality of positions P ₁ , P ₂ , and P ₃ of the laminated sheet 1, the cutter 12 ′ is cut by making the pushing amount L into the laminated sheet 1 different from each other. As a result, as shown in FIG. 2C, a V-shaped stepped portion 4 ′ is formed in a stepped shape on the laminated sheet 1.
In addition, although the case where the cutter 12 which has a V-shaped blade edge | tip was illustrated as an example in FIG. 2, the shape of the cutter 12 is not limited to this.

In some embodiments, as shown in FIG. 4B, the angle θ formed by the cutting line of the laminated sheet 1B with respect to the width direction, that is, the cutter 12 ′ (see FIG. 2) with respect to the width direction of the laminated sheet 1B. The angle of the cutting edge may be greater than 0 degree and 60 degrees or less.
In this way, by setting the angle θ formed by the cutting line of the laminated sheet 1B with respect to the width direction of the laminated sheet 1B to be 0 ° or more, the laminated sheet 1B is cut obliquely, and the laminated sheet 1B is laminated in the longitudinal direction of the laminated sheet 1B. The cross-sectional area change of the sheet 1B can be made smooth. Therefore, it is possible to further prevent the laminated sheet 1B from peeling off.
Moreover, even if it is a case where the site | part cut diagonally by the side of a fiber roll is discarded by making angle (theta) which the cutting line of the lamination sheet 1B makes with respect to the width direction into 60 degrees or less, the amount of disposal Can be suppressed. Furthermore, when the laminated sheet 1B is cut obliquely, the length of the cutter 12 'needs to be longer than when the laminated sheet 1B is cut parallel to the width direction (that is, perpendicular to the longitudinal direction of the laminated sheet). However, when the angle formed by the cutting line of the laminated sheet 1B with respect to the width direction is 60 degrees or less, the cutter 12 'can be prevented from becoming too long. Therefore, the molding cost can be suppressed.

The laminated sheet 1 having the step-like stepped portion 4 formed as described above is assembled into a plurality of sheets to form a fiber reinforced plastic 100, for example, as shown in FIG. In one embodiment, the laminated sheet 1 having the stepped portion 4 is stacked with another laminated sheet 1 so as to be further stepped to form the fiber reinforced plastic 100. The number of stacked sheets 1 is not particularly limited. The fiber reinforced plastic 100 is used as a material for members of wind turbine blades, main wings of aircraft, automobiles, ships, railway vehicles, and the like.

Here, with reference to FIG. 4, the relationship between the edge part shape of the lamination sheet 1 and its stress is demonstrated. 4A is a perspective view of a laminated sheet 1A having a step portion in the width direction, FIG. 4B is a perspective view of a laminated sheet 1B having a step portion in an oblique direction, and FIG. 4C is a laminate having no step portion. It is a perspective view of sheet 1C.
An example shown in FIG. 4C as a comparative example is a laminated sheet 1C in which the end 2 has no step. On the other hand, FIG. 4 (A) and FIG. 4 (B) are laminated

sheets

1A and 1B according to the embodiment of the present invention, and both have stepped

steps

4A and 4B. Among these, the laminated sheet 1A has a stepped portion 4A formed in parallel to the width direction, and the laminated sheet 1B has a stepped portion 4B formed obliquely with respect to the width direction.
Below the perspective view of each laminated sheet, a graph of stress distribution at each position in the longitudinal direction is shown. In the laminated sheet 1 </ b> C shown in FIG. 4C, it can be seen that stress is concentrated on the end surface 2. On the other hand, the laminated sheet 1A of FIG. 4 (A) is concentrated in steps 4A because the stress concentrates on each end face 4A formed in a step shape. The position stress is not so great. That is, when the amount of change in the discontinuous plate thickness is reduced as in the laminated sheet 1A, the stress generated in the plate thickness changing portion is reduced. Therefore, compared with the laminated sheet 1 </ b> C shown in FIG. 4C, it is possible to obtain a fiber reinforced plastic that is difficult to peel off when a fiber reinforced plastic is manufactured. Moreover, since the laminated sheet 1B shown in FIG. 4B has a plurality of stepped portions 4B formed obliquely with respect to the width direction, the cross-sectional area in the cross section 8 with respect to the longitudinal direction is continuous. Change. Thus, since the cross-sectional area continuously changes, the generated stress in the plate thickness changing portion can be further reduced as compared with the laminated sheet 1A of FIG. Therefore, when manufacturing a fiber reinforced plastic, it can be set as the fiber reinforced plastic which is harder to peel.

Next, a specific configuration example of the laminated sheet cutting apparatus according to the present embodiment will be described with reference to FIGS. FIG. 5 is a side view showing a specific configuration example of the laminated sheet cutting device according to one embodiment. 6 is a view in the direction of arrow A of the laminated sheet cutting apparatus of FIG. FIG. 7 is a side view showing an example of an ultrasonic cutter. FIG. 8 is a perspective view showing a specific configuration example of a laminated sheet cutting device according to another embodiment. FIG. 9A is a perspective view showing a specific configuration example of a laminated sheet cutting device according to another embodiment, and FIG. 9B is a side sectional view.

As shown in FIGS. 5 and 6, in one embodiment, the laminated sheet cutting device 20 includes a casing 21 that houses at least a part of the laminated sheet 1, an ultrasonic cutter 30 that cuts the laminated sheet 1, and an ultrasonic wave. And a cutter holder 25 that holds the cutter 30.

The casing 21 includes a base portion 22 on which the laminated sheet 1 is placed and a pair of side wall portions 23 erected on the base portion 22.
The base part 22 has a flat reference surface on which the laminated sheet 1 is placed.
The pair of side wall portions 23 are erected on the base portion 22 on both sides of the reference surface in the width direction of the laminated sheet 1 and have a stepped upper surface 23a. The difference in height between the two adjacent upper surfaces 23 a corresponds to the height of the step portion 4 of the laminated sheet 1. The pair of side wall portions 23 has a plurality of slits 24 in the longitudinal direction. The interval between the adjacent slits 24 corresponds to the width W of the stepped portion 4 of the laminated sheet 1. The width W of the stepped portion 4 is a distance in the longitudinal direction between the adjacent stepped

portions

4 and 4. In the case of having a plurality of step portions 4, the widths W between the step portions may be the same or different.

The ultrasonic cutter 30 includes an ultrasonic generator 31 and a cutter 32 as shown in FIG. In the ultrasonic cutter 30, when ultrasonic waves are generated by the ultrasonic generator 31, the cutter 32 vibrates due to the ultrasonic waves, so that even a member that is difficult to cut can be cut. In addition, although the ultrasonic cutter 30 is illustrated here, the normal cutter which does not have an ultrasonic wave generation part may be sufficient.

The cutter holder 25 includes a pair of support plates 26 that sandwich the ultrasonic cutter 30 in the width direction of the cutter 32, a pair of contact surfaces 27 provided at the ends of the pair of support plates 26, and the longitudinal direction of the laminated sheet 1. A pair of

plate members

28, 28 provided so as to sandwich the cutter 32.
For example, the ultrasonic generator 31 of the ultrasonic cutter 30 is fixed to the support plate 26 by bolt fastening. The contact surface 27 is formed in a step shape at the lower end portion of the support plate 26, and comes into contact with the stepped upper surface 23 a of the side wall portion 23.

The plate member (convex portion) 28 of the cutter holder 25 is engaged with the slit (recessed portion) 24 of the side wall portion 23, whereby the cutter holder 25 is positioned in the longitudinal direction of the laminated sheet 1. Since a plurality of slits 24 are provided in the longitudinal direction, the stepped portion 4 can be formed at a desired position of the laminated sheet 1 in the longitudinal direction by selecting the position of the slit 24 that engages the plate member 28. . In addition, although the structure which provided the convex part which is the board member 28 in the cutter holder 25, and provided the recessed part which is the slit 24 in the side wall part 23 was illustrated here, as a reverse structure, the recessed part was provided in the cutter holder 25, and the side wall part It is good also as a structure which provided the convex part in 23. FIG.
As described above, the convex portion provided on one of the side wall portion 23 of the casing 21 and the plate member 28 of the cutter holder 25 is engaged with the concave portion provided on the other side. The positioning of 32 can be performed accurately and easily. Further, since the cutter (cutter holder) 32 can be easily attached and detached from the side wall portion 23, work efficiency can be improved.

Then, when the cutter holder 25 supporting the ultrasonic cutter 30 moves downward, the contact surface 27 of the cutter holder 25 contacts the upper surface 23 a of the side wall portion 23. Thereby, the amount of movement of the ultrasonic cutter 30 supported by the cutter holder 25 in the thickness direction of the laminated sheet 1 is regulated. At this time, since the upper surface 23a of the side wall portion 23 is formed in a stepped shape, the cutter 32 is moved in the longitudinal direction of the laminated sheet 1 and moved downward, so that the cutter 32 is moved to each position P ₁ , P ₂ , A predetermined push amount L ₁ , L ₂ , L ₃ ,... In P ₃ ,. Therefore, the laminated sheet 1 is cut stepwise in the longitudinal direction. Note that the upper surface 23 a of the side wall portion 23 and the contact surface 27 of the cutter holder 25 may be configured to regulate the amount of movement of the cutter 32 relative to the reference surface of the base portion 22.
Thus, the upper surface 23a of a pair of side wall part 23 arrange | positioned at the both sides of the lamination sheet 1 is formed in step shape, and the contact surface 27 of the cutter holder 25 is contact | abutted to this step-shaped upper surface 23a. As a result, the amount of movement of the cutter 32 is restricted, and the cutter 32 can be reliably pushed by the set pushing amount. In position P ₁ is the top end portion of the laminated sheet 1, in order to completely cut the laminated sheet 1, may extend the slit 24 to the lower than the reference plane.

As shown in FIG. 8, in another embodiment, the laminated sheet cutting apparatus 40 includes a casing 42 that houses at least a part of the laminated sheet 1 and a cutter 48.
As the cutter 48, for example, an ultrasonic cutter 30 shown in FIG. 7 is used.
The casing 42 includes a base portion 43 having a flat reference surface on which the laminated sheet 1 is placed, and a pair of side wall portions 44 erected on both sides in the width direction of the laminated sheet 1 from the base portion 43. The pair of side wall portions 44 are provided with a pair of slits 45 at a plurality of positions P ₂ and P ₃ in the longitudinal direction of the laminated sheet 1, respectively. The length of the slit 45 with respect to the thickness direction of the laminated sheet 1 is different at a plurality of positions P ₂ and P ₃ .

In the laminated sheet cutting apparatus 40 having the above-described configuration, at least a part of the laminated sheet 1 is accommodated in the casing 42 and the cutter 48 is pressed against the surface of the laminated sheet 1 at the positions P ₂ and P ₃ . Further, by pushing the cutter 48 pressed against the laminated sheet 1 into the laminated sheet 1, the cutter 48 is pushed into the laminated sheet 1 by the lengths L ₂ and L ₃ of the slit 45. By performing this operation in order at a plurality of positions P ₂ and P ₃ , the end of the laminated sheet 1 is cut stepwise. The position P ₁ as the outermost end of the laminated sheet 1 after cutting is omitted in the drawing.
In this way, by forming slits 45 having different lengths on the side wall 44 of the casing 42 at a plurality of positions P ₂ and P ₃ in the longitudinal direction of the laminated sheet 1, and pushing the cutter 48 along the slits 45. The laminated sheet 1 having stepped end portions can be formed.

As shown in FIGS. 9A and 9B, in another embodiment, the laminated sheet cutting device 50 includes an ultrasonic cutter 60, a lower casing 52 that houses at least a part of the laminated sheet 1, and And an upper casing 56 rotatably attached to the lower casing 52 via a rotation shaft 59.

The ultrasonic cutter 60 includes a cutter holder 61 and a cutter 62 attached to the cutter holder 61. Note that the cutter holder 61 may be an ultrasonic wave generator, and in this case, the ultrasonic cutter 30 shown in FIG. 7 can be used. Further, the cutter holder 61 is provided with a flange portion 63 for the purpose of regulating the amount of movement of the cutter 62 in the thickness direction of the laminated sheet 1. The flange portion 63 may be formed in a ring shape so as to be slidable with respect to the peripheral surface of the cutter holder 61 so that the position of the flange portion 63 relative to the cutter holder 61 can be changed. Thereby, the moving amount of the cutter 62 in the thickness direction of the laminated sheet 1 can be freely set.

The lower casing 52 includes a base portion 53 having a flat reference surface on which the laminated sheet 1 is placed, and a pair of side wall portions 54 erected on both sides in the width direction of the laminated sheet 1 from the base portion 53. A pair of side walls 54 is provided with a pair of slits 55 at a plurality of positions P ₂ and P ₃ in the longitudinal direction of the laminated sheet 1. All the slits 55 extend below the reference plane.
The upper casing 56 includes a lid portion 57 having an abutting surface that abuts against the side wall portion 54, and an insertion opening 57 a provided in the lid portion 57 and into which the cutter holder 61 is inserted. Further, for the purpose of appropriately fixing the relative position between the laminated sheet 1 and the reference surface, the upper casing 56 may have a pressing portion 58 for pressing the laminated sheet 1 accommodated in the lower casing 52 from above. .

In the laminated sheet cutting apparatus 50 having the above configuration, after a part of the laminated sheet 1 is accommodated in the lower casing 52 with the upper casing 56 opened, the upper casing 56 is rotated and closed. At this time, the laminated sheet 1 is pressed onto the reference surface from above by the pressing portion 58. Next, the ultrasonic cutter 60 is inserted from the insertion opening 57 a of the upper casing 56, and the cutter 62 is pushed into the laminated sheet 1. Then, the ultrasonic cutter 60 is pushed in until the flange portion 63 provided in the cutter holder 61 comes into contact with the peripheral edge of the insertion opening 57a, and stops at the time of contact. Thereby, the pushing amount of the cutter 62 is determined. The same operation as described above is performed at a plurality of positions P ₂ and P ₃ in the longitudinal direction of the laminated sheet 1. In that case, the pushing amount (movement amount) 9 of the cutter 62 at each position is restricted by varying the lengthwise position of the flange portion 63 with respect to the cutter holder 61 at the plurality of positions P ₂ and P ₃ , and the stairs A shaped end is formed.

According to the above configuration, the lower casing 52 and the upper casing 56 are pivotably attached via the pivot shaft 59. Further, the cutter holder 61 abuts on the insertion opening 57a at the flange portion 63 so that the cutter 62 and the upper casing 56 are positioned. Therefore, by aligning the lower casing 52 and the upper casing 56, the laminated sheet 1 placed on the base portion 53 and the cutter 62 attached to the cutter holder 61 can be accurately aligned. Therefore, the stepped step of the laminated sheet 1 can be formed with high accuracy.

As described above, according to the above-described embodiment, the laminated sheet 1 is cut by pushing the cutter 12 into the laminated sheet 1 at a plurality of positions in the longitudinal direction of the laminated sheet 1. At this time, the cutter 12 is pushed in the thickness direction of the laminated sheet 1. Therefore, as compared with the case where the laminated sheet 1 is cut into a tapered shape, the cutting work can be facilitated because the cutter has only to be pushed in a direction perpendicular to the laminated sheet surface. In addition, since the end portion of the laminated sheet 1 is cut in a stepped manner by varying the amount of pressing of the cutter at each of a plurality of positions, a plurality of laminated sheets 1 cut by the laminated sheet cutting method are stacked. Thus, when a fiber reinforced plastic is produced, it can be made a fiber reinforced plastic that is difficult to peel off.

As mentioned above, although embodiment of this invention was described in detail, it cannot be overemphasized that this invention is not limited to this, In the range which does not deviate from the summary of this invention, various improvement and deformation | transformation may be performed.

1, 1A to 1C Laminated sheet 2

End face

4, 4 ', 4A to 4C Stepped

portion

10, 10', 20, 40, 50 Laminated

sheet cutting device

12, 12 ', 32, 48, 62 Cutter 14 Cutting jig 14a

Cutter receiving surface

15, 22, 43, 53 Base portion 16 Groove 17 Stopper 20

Cutting device

21, 42

Casing

23, 44, 54 Side wall portion

23a Upper surface

24, 45, 55 Slit 25 Cutter holder 26 Support plate 27 Contact surface 27

Plate member

30, 60 Ultrasonic cutter 31 Ultrasonic generator 52 Lower casing 56 Upper casing 57 Casing body 57a Opening for insertion 58 Holding part 59 Rotating shaft 63 Flange part 100 Fiber reinforced plastic

Claims

A method of cutting a laminated sheet in which a plurality of sheets are gathered to form a fiber reinforced plastic,
A cutter pressing step of pressing at least one cutter along the thickness direction of the laminated sheet against the laminated sheet at a plurality of positions in the longitudinal direction of the laminated sheet;
A cutting step of cutting the laminated sheet by pushing the at least one cutter into the laminated sheet in the thickness direction after the cutter pressing step;
In the cutting step, at each of the plurality of positions, the pushing amount of the at least one cutter into the laminated sheet is made different from each other so that the end of the laminated sheet is cut stepwise. A method for cutting a laminated sheet for fiber-reinforced plastics.
Before the cutter pressing step, further comprising a jig positioning step for positioning a cutting jig with respect to the laminated sheet in the thickness direction,
In the cutting step, the amount of movement of the at least one cutter in the thickness direction is regulated by the cutting jig, and the pushing amount of the at least one cutter at each of the plurality of positions is made different from each other. The laminated sheet cutting method for fiber-reinforced plastics according to claim 1 characterized by the above-mentioned.
In the cutter pressing step, the at least one cutter is pressed against the laminated sheet so that the blade surface of the at least one cutter is inclined with respect to the width direction of the laminated sheet,
The method for cutting a laminated sheet for fiber-reinforced plastic according to claim 1 or 2, wherein, in the cutting step, the laminated sheet is cut obliquely with respect to the width direction by the at least one cutter.
In the cutting step, the laminated sheet is cut along the V-shaped cutting line, and the laminated sheet cutting method for fiber-reinforced plastic according to claim 3.
The method for cutting a laminated sheet for fiber-reinforced plastics according to claim 3 or 4, wherein an angle formed by a cutting line of the laminated sheet with respect to the width direction is larger than 0 degree and not larger than 60 degrees.
6. The fiber-reinforced plastic use according to claim 1, wherein a difference between the pushing amounts at two adjacent positions among the plurality of positions is 0.1 mm or more and 5 mm or less. Laminated sheet cutting method.
A laminated sheet cutting device in which a plurality of sheets are gathered to form a fiber reinforced plastic,
At least one cutter for cutting the laminated sheet;
A positioning part configured to position the at least one cutter at a plurality of positions in the longitudinal direction of the laminated sheet;
A movement amount regulating unit for regulating the movement amount of the at least one cutter in the thickness direction of the laminated sheet;
The movement amount restricting portion is configured to make the movement amounts different from each other at the plurality of positions so that an end portion of the laminated sheet is cut stepwise. Laminated sheet cutting device.
A base portion having a reference surface on which the laminated sheet is placed;
The laminated sheet cutting device for fiber reinforced plastics according to claim 7, wherein the movement amount regulating unit is configured to regulate a movement amount of the at least one cutter with respect to the reference surface.
The movement amount regulating unit is
A pair of side wall portions standing on the base portion on both sides of the reference surface in the width direction of the laminated sheet and having a stepped upper surface;
The laminated sheet cutting device for fiber-reinforced plastic according to claim 8, further comprising: a cutter holder attached to the at least one cutter and having a stepped contact surface that contacts the stepped upper surface. .
The positioning part is an engaging part between a convex part provided on one of the side wall part and the cutter holder and a concave part provided on the other side of the side wall part and the cutter holder,
The laminated sheet cutting device for fiber-reinforced plastic according to any one of claims 7 to 9, wherein the engaging portions are provided at a plurality of positions in the longitudinal direction of the laminated sheet.
A pair of side wall portions standing on the base portion on both sides of the reference surface in the width direction of the laminated sheet and having a stepped upper surface;
An upper casing that is pivotally attached to a lower casing constituted by the base portion and the side wall portion via a pivot shaft and has an insertion opening for a cutter holder attached to the cutter;
The laminated sheet cutting device for fiber reinforced plastics according to claim 8, wherein the movement amount restricting portion includes a flange portion for restricting an insertion depth of the cutter holder with respect to the insertion opening.
Reinforced fiber plastic consisting of at least one layer having stepped ends,
Each layer of the reinforcing fiber plastic is pressed against the laminated sheet with at least one cutter along the thickness direction of the laminated sheet at a plurality of positions in the longitudinal direction of the laminated sheet forming the reinforcing fiber plastic. Formed by pressing one cutter into the laminated sheet in the thickness direction and cutting the laminated sheet,
At the time of cutting the laminated sheet, at each of the plurality of positions, the pushing amount of the at least one cutter into the laminated sheet is made different from each other, and the end portion of the laminated sheet is cut in the step shape. Reinforced fiber plastic characterized by