WO2014067156A1 - Environmentally friendly board obtained by recycling straw - Google Patents

Environmentally friendly board obtained by recycling straw Download PDF

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Publication number
WO2014067156A1
WO2014067156A1 PCT/CN2012/084066 CN2012084066W WO2014067156A1 WO 2014067156 A1 WO2014067156 A1 WO 2014067156A1 CN 2012084066 W CN2012084066 W CN 2012084066W WO 2014067156 A1 WO2014067156 A1 WO 2014067156A1
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WO
WIPO (PCT)
Prior art keywords
straw
controlled
temperature
weight
friendly
Prior art date
Application number
PCT/CN2012/084066
Other languages
French (fr)
Chinese (zh)
Inventor
马铭远
Original Assignee
Ma Mingyuan
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Ma Mingyuan filed Critical Ma Mingyuan
Priority to CN201280076865.5A priority Critical patent/CN104797650A/en
Priority to PCT/CN2012/084066 priority patent/WO2014067156A1/en
Publication of WO2014067156A1 publication Critical patent/WO2014067156A1/en

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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L101/00Compositions of unspecified macromolecular compounds
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L97/00Compositions of lignin-containing materials
    • C08L97/02Lignocellulosic material, e.g. wood, straw or bagasse
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/92Measuring, controlling or regulating
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08HDERIVATIVES OF NATURAL MACROMOLECULAR COMPOUNDS
    • C08H8/00Macromolecular compounds derived from lignocellulosic materials
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J9/00Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
    • C08J9/04Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent
    • C08J9/06Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent by a chemical blowing agent
    • C08J9/10Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent by a chemical blowing agent developing nitrogen, the blowing agent being a compound containing a nitrogen-to-nitrogen bond
    • C08J9/102Azo-compounds
    • C08J9/103Azodicarbonamide
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L23/00Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
    • C08L23/02Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L23/00Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
    • C08L23/02Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
    • C08L23/04Homopolymers or copolymers of ethene
    • C08L23/06Polyethene
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L23/00Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
    • C08L23/02Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
    • C08L23/10Homopolymers or copolymers of propene
    • C08L23/12Polypropene
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2948/00Indexing scheme relating to extrusion moulding
    • B29C2948/92Measuring, controlling or regulating
    • B29C2948/92504Controlled parameter
    • B29C2948/92704Temperature
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2207/00Properties characterising the ingredient of the composition
    • C08L2207/20Recycled plastic

Definitions

  • the invention relates to an environmentally-friendly regenerated product, in particular to a sheet obtained from straw, in particular to a sheet produced by extrusion polymerization of a non-toxic resin and a regenerated straw fiber.
  • the comprehensive utilization of straw mainly has the following aspects:
  • a first object of the present invention is to provide an environmentally friendly alternative that can solve the problem of safe use of straw while reducing the amount of wood used.
  • a second object of the present invention is to provide a method for solving the problem of safe utilization of straw and at the same time reducing the amount of wood used in environmentally friendly alternative products.
  • a third object of the present invention is to provide an application of the sheet of the present invention in various aspects.
  • a fourth object of the present invention is to provide a new use of straw to solve the problem of safe utilization of straw.
  • a first aspect of the invention provides a straw recycling environmental protection panel, the panel comprising:
  • the straw fiber is 5 to 95 parts by weight, and the straw fiber is a straw fiber processed by a step including degreasing, de-sugaring, and oxalic acid treatment;
  • the environmentally-friendly auxiliary agent is 5 to 15 parts by weight, and the auxiliary agent includes a coupling agent, a lubricant, a flame retardant, an antioxidant, an aging agent, a stabilizer, a temperature resistance agent, an antibacterial agent, or a combination thereof.
  • the moisture content of the straw fiber is controlled to be equal to or less than 0.5%, and the particle diameter of the straw fiber is 20 to 1500 mesh, and the degreasing is completed by using the corresponding auxiliary agent and the targeted processing technology.
  • the straw fiber comprises: straw fiber made of plant straw such as rice straw, cotton, soybean, corn, sorghum, sesame, and the like.
  • the filler is selected from one or both of calcium phosphate and talc.
  • the blowing agent is azodicarbonamide.
  • the board is prepared by the following steps:
  • the straw is dried and finely powdered, and the water content is controlled to be equal to or less than 0.5%, and the particle diameter of the straw fiber is 20 to 1500 mesh, and then the corresponding auxiliary agent is added to the pulverized straw fiber.
  • the machine is mixed and heated to pre-treat, so that the oil contained in the straw fiber (ie, the oil of the straw outer skin), the sugar and the oxalic acid component are liquefied, and then separated and dried by a centrifuge and a gas dryer to complete the degreasing, sugar removal and oxalic acid components.
  • the treatment comprises disintegrating and dissociating the components contained in the original straw which are unfavorable for subsequent processing, so that it can be better melted with the resin and other auxiliary agents in the subsequent processing;
  • the resin, straw fiber, filler, foaming agent and auxiliary agent according to the actual product distribution ratio are fully and uniformly mixed by a high-speed mixer;
  • the mixed powder is polymerized by twin-screw extruder.
  • the temperature control of each stage is according to different requirements of raw materials: The temperature of the inlet is controlled at 100 °C ⁇ 150 °C, and the screw is squeezed in the middle. The temperature is controlled at 120 ° ( ⁇ 180 ° C, the extrusion section temperature is controlled at 140 ° ( ⁇ 230 ° C, the mold temperature is controlled at 160 ° ( ⁇ 250 ° C;
  • the semi-solid polymer enters the vacuum shaping box through the pressing and pulling action of the extruder and the traction machine to cool and shape;
  • a method for preparing a straw regeneration environmental protection sheet according to the present invention comprises the following steps:
  • the method includes the following steps:
  • the straw is dried and finely powdered, and the moisture content is controlled to be equal to or less than 0.5%, and the particle diameter of the straw fiber is 20 to 1500 mesh, and the degreasing (ie, straw) is completed by using the corresponding auxiliary agent and special processing technology.
  • the resin, straw fiber, filler, foaming agent and auxiliary agent according to the actual product distribution ratio are fully and uniformly mixed by a high-speed mixer;
  • the mixed powder is polymerized by twin-screw extruder.
  • the temperature control of each stage is according to different requirements of raw materials: The temperature of the inlet is controlled at 100 °C ⁇ 150 °C, and the screw is squeezed in the middle. The temperature is controlled at 120 ° ( ⁇ 180 ° C, the extrusion section temperature is controlled at 140 ° ( ⁇ 230 ° C, the mold temperature is controlled at 160 ° ( ⁇ 250 ° C;
  • the semi-solid polymer enters the vacuum shaping box through the pressing and pulling action of the extruder and the traction machine to cool and shape;
  • the shaped plate is cut into a finished product by a cutting cutter according to the set length.
  • the extruded sheet of the step (c) is a semi-solid sheet, which is pressed and pulled by the extruder and the tractor to enter the vacuum shaping box for cooling and shaping.
  • the shaped plate material is cut by a pulling cutter to a predetermined length to form a finished product.
  • a third aspect of the invention provides the use of the panel of the invention in terms of decoration, construction, furniture, or flooring.
  • a fourth aspect of the invention provides a use of straw for use in the straw-recycled environmentally friendly sheet of the invention.
  • the inventors have provided an environmentally-friendly sheet which is processed by using straw as a main raw material, and its performance can completely replace the existing sheet processed by solid wood.
  • the present invention has been completed on this basis.
  • the technical idea of the present invention is to:
  • Plant stalks are used as the main raw materials to produce various types of plates that can replace solid wood, such as ordinary wood board, all kinds of wall decoration panels, ceiling panels, etc., for furniture production, interior and exterior decoration, building templates and so on. Furthermore, by adjusting the process, a straw recycling environmentally friendly floor is produced.
  • the technical difficulties solved by the invention are as follows:
  • the present invention treats straw more thoroughly, and does not generate waste gas, waste water, residue, etc. during the processing of raw materials and finished products, and the waste material can be directly recycled and reused.
  • a first aspect of the invention provides a straw recycling environmental protection panel, the panel comprising:
  • the straw fiber is 5 to 95 parts by weight, and the straw fiber is a straw fiber processed by a step including degreasing, de-sugaring, and oxalic acid treatment;
  • the environmentally-friendly auxiliary agent is 5 to 15 parts by weight, and the auxiliary agent includes a coupling agent, a lubricant, a flame retardant, an antioxidant, an aging agent, a stabilizer, a temperature resistance agent, an antibacterial agent, or a combination thereof.
  • the inventors have found that the performance of the straw-recycled environmentally-friendly sheet of the present invention is achieved by special treatment of the straw and adjustment of the relevant auxiliary agent to make the resin compatible with it, and then through subsequent extrusion molding, cooling and shaping processes. In the quality standards of the relevant national plates, it can replace the wood board and other panels, used in decoration, construction, furniture, flooring and many other aspects.
  • the moisture content of the straw fiber is controlled to be equal to or less than 0.5%, and the particle diameter of the straw fiber is 20 to 1500 mesh, and the degreasing is completed by using the corresponding auxiliary agent and the targeted processing technology. That is, the oil of the straw outer skin), the removal of sugar and the oxalic acid component, so that the components of the raw straw which are unfavorable for processing and forming are decomposed, so that they can be better melted with the resin and other auxiliaries in the subsequent processing;
  • “recycled resin” refers to various types of recycled resins treated by an environmentally friendly process.
  • the straw fiber refers to a fiber processed by straws or other crop straws such as cotton; the processing includes degreasing (i.e., oil of straw skin), and removal of sugar and oxalic acid components.
  • degreasing i.e., oil of straw skin
  • sugar and oxalic acid components The 5%, in the case of the stalks, the stalks of the fibers having a particle size of 20 to 1500 mesh or one or two of the filamentous fibers, the water content of which is equal to or less than 0.5%, The total weight of the straw-like straw fiber.
  • the straw fiber comprises: straw fiber made of plant straw such as rice straw, cotton, soybean, corn, sorghum, sesame, and the like.
  • the filler is selected from one or both of calcium phosphate and talc.
  • the blowing agent is azodicarbonamide. The inventors have found that the use of a specific blowing agent can further improve the performance of the straw-recycled and environmentally-friendly sheet.
  • the board is prepared by the following steps:
  • the method includes the following steps:
  • the straw is dried and finely powdered, and the water content is controlled to be equal to or less than 0.5%, and the particle diameter of the straw fiber is 20 to 1500 mesh, and then the corresponding auxiliary agent is added to the pulverized straw fiber.
  • the machine is mixed and heated to pre-treat, so that the oil contained in the straw fiber (ie, the oil of the straw outer skin), the sugar and the oxalic acid component are liquefied, and then separated and dried by a centrifuge and a gas dryer to complete the degreasing, sugar removal and oxalic acid components.
  • the treatment comprises disintegrating and dissociating the components contained in the original straw which are unfavorable for subsequent processing, so that it can be better melted with the resin and other auxiliary agents in the subsequent processing;
  • the resin, straw fiber, filler, foaming agent and auxiliary agent according to the actual product distribution ratio are fully and uniformly mixed by a high-speed mixer;
  • the mixed powder is polymerized by twin-screw extruder.
  • the temperature control of each stage is according to different requirements of raw materials: The temperature of the inlet is controlled at 100 °C ⁇ 150 °C, and the screw is squeezed in the middle. The temperature is controlled at 120 ° ( ⁇ 180 ° C, the extrusion section temperature is controlled at 140 ° ( ⁇ 230 ° C, the mold temperature is controlled at 160 ° ( ⁇ 250 ° C;
  • a method for preparing a straw regeneration environmental protection sheet according to the present invention comprises the following steps:
  • the method includes the following steps:
  • the straw is dried and finely powdered, and the moisture content is controlled to be equal to or less than 0.5%, and the particle diameter of the straw fiber is 20 to 1500 mesh, and the degreasing (ie, straw) is completed by using the corresponding auxiliary agent and special processing technology.
  • the resin, straw fiber, filler, foaming agent and auxiliary agent according to the actual product distribution ratio are fully and uniformly mixed by a high-speed mixer;
  • the mixed powder is polymerized by twin-screw extruder.
  • the temperature control of each stage is according to different requirements of raw materials: The temperature of the inlet is controlled at 100 °C ⁇ 150 °C, and the screw is squeezed in the middle. The temperature is controlled at 120 ° ( ⁇ 180 ° C, the extrusion section temperature is controlled at 140 ° ( ⁇ 230 ° C, the mold temperature is controlled at 160 ° ( ⁇ 250 ° C;
  • the semi-solid polymer enters the vacuum shaping box through the pressing and pulling action of the extruder and the traction machine to cool and shape;
  • the shaped plate is cut into a finished product by a cutting cutter according to the set length.
  • the extruded sheet of the step (c) is a semi-solid sheet, which is pressed and pulled by the extruder and the tractor to enter the vacuum shaping box for cooling and shaping.
  • the shaped plate material is cut by a pulling cutter to a predetermined length to form a finished product.
  • the straw material, the main raw materials include: resin, straw fiber, filler, foaming agent and self-developed special additives.
  • the resin is various types of recycled resin treated by an environmentally friendly process
  • the straw fiber comprises straw fiber made of plant straw such as rice straw, soybean, corn, sorghum, sesame, etc., the straw fiber has a particle size of 20 ⁇ 1500 ⁇ , moisture content is equal to or less than 0.5%
  • the filler is one or two of calcium phosphate and talc
  • the foaming agent is a non-toxic chemical foaming agent commonly used in the market.
  • the auxiliaries are some or all of the coupling agent, the lubricant, the flame retardant, the antioxidant, the anti-aging agent, the stabilizer, the temperature and the antibacterial agent, and other auxiliaries. Auxiliaries formulated in specific proportions.
  • composition weight ratio of the straw board is: resin: 5 ⁇ 95%, straw fiber: 5 ⁇ 95%, filler: 3 ⁇ 20%, foaming agent: 1 ⁇ 3%, auxiliary: 5 ⁇ 15%.
  • the straw is dried and finely powdered, and the water content is controlled to be equal to or less than 0.5%, and the particle diameter of the straw fiber is 20 to 1500 mesh, and then the corresponding auxiliary agent is added to the pulverized straw fiber.
  • the machine is mixed and heated to pre-treat, so that the oil contained in the straw fiber (ie, the oil of the straw outer skin), the sugar and the oxalic acid component are liquefied, and then separated and dried by a centrifuge and a gas dryer to complete the degreasing, sugar removal and oxalic acid components.
  • the treatment comprises disintegrating and dissociating the components contained in the original straw which are unfavorable for subsequent processing, so that it can be better melted with the resin and other auxiliary agents in the subsequent processing;
  • the resin, straw fiber, filler, foaming agent and auxiliary agent according to the actual product distribution ratio are fully and uniformly mixed by a high-speed mixer;
  • the semi-solid polymer enters the vacuum shaping box through the pressing and pulling action of the extruder and the traction machine to cool and shape;
  • the shaped plate is cut into a finished product by a cutting cutter according to the set length.
  • the straw straw board made by the invention has the following characteristics:
  • the shape of the finished product can be customized according to requirements, and it is suitable for different production lines. More specifically, the straw-recycled environmentally-friendly sheet invented by the present inventors has the following advantages as compared with conventional solid wood sheets:
  • the straw-recycled environmental protection sheet is processed by a single forming process. After adjusting the mold, raw material ratio and production process, different types and types of sheets can be produced, which reduces the subsequent processing of many solid wood sheets. Link, greatly shorten the production process, reduce production costs, and improve production efficiency;
  • This straw-recycled environmentally-friendly sheet does not produce waste water or waste gas from the initial processing of raw materials to the production of finished products. It does not need to add adhesives like wood and wood, and contains formaldehyde and benzene. Ingredients harmful to the human body, in addition, the scraps produced in the production process of the environmentally-friendly sheet and the sheets recovered after use can be crushed and reused, and the actual production and use will not cause damage to the environment.
  • the various starting materials of the present invention are commercially available; or prepared according to conventional methods in the art. Unless otherwise defined or indicated, all of the professional and scientific terms used herein have the same meaning as those skilled in the art. In addition, any methods and materials similar or equivalent to those described can be used in the methods of the present invention.
  • the distribution ratio of each raw material composition is: resin 58%, straw fiber 20%, filler 5%, foaming agent 2%, various types of mixing additives 15%.
  • the straw fiber is dried and finely powdered to control the water content to be equal to or less than
  • the resin, straw fiber, filler, foaming agent and the ratio of the above-mentioned distribution ratio are The auxiliary agent is fully and uniformly mixed by the high-speed mixer; 3.
  • the mixed powder is extruded and polymerized by a twin-screw extruder, and the temperature of each stage is controlled as follows: the inlet temperature is controlled at 120 fl C, the middle of the screw plasticizing temperature controlled at 150 fl C, the extrusion section temperature control at 170 fl C, mold temperature was controlled at 185 fl C; 5, after semi-solid polymer in an extruder and extruded push tractor, under the action of pull Immediately enter the vacuum shaping box for cooling and setting; 6. The shaped plate is cut by the pulling and cutting machine according to the set length to make the finished product.
  • the above-mentioned raw material ratio and process produce sheet can replace the existing solid wood building formwork and be used for indoor and outdoor building processing.
  • This straw recycling environmentally friendly building template not only saves a lot of wood, but its performance and quality have reached or exceeded.
  • National relevant quality standards which are superior to existing solid wood building templates in terms of surface flatness and hardness.
  • environmentally-friendly building templates can be used for surface cleaning and direct pulverization for processing of new boards. , there will be no waste.
  • the distribution ratio of each raw material composition is: resin 50%, straw fiber 26%, filler 8%, foaming agent
  • the straw fiber is dried, finely powdered, and the water content is controlled to be equal to or less than 0.5%, and the particle diameter of the straw fiber is 80 mesh, and the treatment of degreasing, sugar removal and oxalic acid is completed.
  • the resin, straw fiber, filler, foaming agent and auxiliary agent according to the above-mentioned distribution ratio are fully and uniformly mixed by a high-speed mixer; 3.
  • the mixed powder is extruded and polymerized by a twin-screw extruder.
  • the temperature control of each stage is as follows: the temperature of the inlet is controlled at 120 fl C, the plasticizing temperature of the middle of the screw is controlled at 140 fl C, and the temperature of the extrusion section is controlled at 160 fl C. Mold temperature was controlled at 180 fl C; 5, after semi-solid polymer in an extruder and extruded push tractor, pull action immediately into the vacuum tank is cooled amorphous amorphous; 6, after shaping the sheet by the cutter tractor Cut into finished products according to the set length.
  • the distribution ratio of each raw material composition is: resin 35%, straw fiber 38%, filler 8%, foaming agent 2. 5%, various mixing aids 16.5%.
  • the straw fiber is dried, finely powdered, and the moisture content is controlled to be equal to or less than 0.5%, and the particle diameter of the straw fiber is 200 mesh, and the treatment of degreasing, sugar removal and oxalic acid is completed.
  • the resin, straw fiber, filler, foaming agent and auxiliary agent according to the above-mentioned distribution ratio are fully and uniformly mixed by a high-speed mixer; 3.
  • the mixed powder is extruded and polymerized by a twin-screw extruder.
  • the temperature control of each stage is as follows: the temperature of the inlet is controlled at 130 fl C, the plasticizing temperature of the screw is controlled at 150 fl C, the temperature of the extrusion section is controlled at 175 fl C, and the temperature of the mold is controlled at 195 fl C ; After the extrusion, the semi-solid polymer enters the vacuum shaping box under the action of pushing and pulling of the extruder and the traction machine to cool and shape; 6. The shaped plate is cut by the pulling and cutting machine according to the set length. Finished product.
  • the above-mentioned raw material ratio and process produce plates can replace existing wallpapers, gussets and solid wood decorative panels, etc., for interior decoration and furniture production.
  • the decorative panel can be processed into a hollow or other structure at the time of production through the adjustment of the mold structure, which can increase the hardness of the plate and reduce the material, thereby greatly reducing the cost.
  • various types of panels or beadings can be produced at one time according to the customer's requirements, which reduces the subsequent processing links, improves efficiency and reduces costs.
  • the distribution ratio of each raw material is: 68% resin, 13% straw fiber, 10% filler, 1% foaming agent, 8% of various mixing additives.
  • Production process and process Firstly, the straw fiber is dried and finely powdered to control the water content to be equal to or less than
  • the straw fiber has a particle size of 120 mesh, and completes the treatment of degreasing, sugar removal and oxalic acid; 2.
  • the resin, straw fiber, filler, foaming agent and the ratio of the above-mentioned distribution ratio are The additive is fully and uniformly mixed by a high-speed mixer; 3.
  • the mixed powder is extruded and polymerized by a twin-screw extruder, and the temperature of each stage is controlled as follows: The temperature of the inlet is controlled at 110 fl C, the middle of the screw plasticizing temperature controlled at 130 fl C, at an extrusion temperature control section 150 fl C, mold temperature was controlled at 168 fl C; 5, after semi-solid polymer in an extruder and extruded push tractor, under the action of pull Immediately enter the vacuum shaping box for cooling and setting; 6. The shaped plate is cut by the pulling and cutting machine according to the set length to make the finished product.
  • the above-mentioned raw material ratio and the plate produced by the process can be replaced by existing solid wood flooring by means of four-side slotting, UV roll coating or surface grinding, and can be used for interior decoration or floor mating in public places.
  • This straw recycling environmentally friendly floor not only saves a lot of wood, but its performance and quality have reached or exceeded the relevant national quality standards.
  • the straw recycling environmental protection floor does not contain glue, which can avoid harmful components such as formaldehyde and benzene to the human body. hurt.
  • the waterproof performance of the floor board is much better than that of the traditional solid wood floor. The long-term use will not be deformed by the damp, which can reduce the cost of repeated maintenance or replacement in the later period. Performance example

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  • Chemical & Material Sciences (AREA)
  • Medicinal Chemistry (AREA)
  • Organic Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Wood Science & Technology (AREA)
  • Biochemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Mechanical Engineering (AREA)
  • Compositions Of Macromolecular Compounds (AREA)
  • Dry Formation Of Fiberboard And The Like (AREA)
  • Extrusion Moulding Of Plastics Or The Like (AREA)

Abstract

An environmentally friendly board obtained by recycling straw, said board comprising 5-95 parts by weight of recovered resins, 5-95 parts by weight of straw fibres obtained by the processing steps of degreasing, desaccharification and removing oxalic acid, 3-20 parts by weight of fillers, 1-3 parts by weight of a foaming agent, and 5-15 parts by weight of environmentally friendly auxiliaries including a coupling reagent, a lubricant, a flame retardant, an anti-oxidant, an anti-aging agent, a stabilizer, a temperature-resistant agent, an anti-bacterial agent or combinations thereof.

Description

一种秸秆再生环保板材 技术领域  Straw recycling environmental protection sheet technical field
本发明涉及一种环保再生产品, 具体涉及从秸秆得到的板材, 尤其是将无毒树脂 及再生秸秆纤维通过挤出聚合生产而成的一种板材。 背景技术  The invention relates to an environmentally-friendly regenerated product, in particular to a sheet obtained from straw, in particular to a sheet produced by extrusion polymerization of a non-toxic resin and a regenerated straw fiber. Background technique
近年来, 农作物秸秆成为农村污染的新源头。 每年夏收和秋冬之际, 总有大量 的小麦、 玉米等秸秆在田间焚烧, 产生了大量浓重的烟雾, 不仅成为农村环境保护 的瓶颈问题, 甚至成为殃及城市环境的罪魁祸首。 据有关统计, 我国作为农业大国, 每年可生成 7亿多吨秸秆, 成为"用处不大"但必须处理掉的"废弃物"。 在此情况下, 完全由农民来处理, 就出现了大量焚烧的现象。  In recent years, crop straw has become a new source of rural pollution. During the summer harvest and autumn and winter, there are always a large amount of straw such as wheat and corn burned in the field, which produces a lot of heavy smoke, which has become a bottleneck in rural environmental protection and even the chief culprit in the urban environment. According to relevant statistics, China, as a large agricultural country, can generate more than 700 million tons of straw per year, becoming a "waste" that must be disposed of "not very useful". Under this circumstance, a large number of incinerations occurred in the case of farmers.
目前秸秆综合利用主要有以下几方面:  At present, the comprehensive utilization of straw mainly has the following aspects:
一、秸秆还田。 难点: (1)秸秆还田需要切碎、 深耕, 现有农机具难以全面实现。 (2)在某些地区,如果连续多年夏秋两季秸秆全量还田对后期农作物的生长影响较大。  First, the straw returned to the field. Difficulties: (1) Straw returning needs to be chopped and deep ploughed, and the existing agricultural machinery is difficult to fully realize. (2) In some areas, if the total amount of straw returned to the field in the summer and autumn for several consecutive years has a greater impact on the growth of later crops.
二、 秸秆综合利用。 现阶段秸秆综合利用途径较多, 例如秸秆培育食用菌、 秸 秆沼气、 秸秆饲料等, 但问题是这些方面对秸秆的使用量均很少。  Second, the comprehensive utilization of straw. At present, there are many ways to comprehensively use straw, such as straw cultivation of edible fungi, straw biogas, straw feed, etc., but the problem is that the amount of straw used in these aspects is very small.
三、 能源化利用。 即收集秸秆后, 作为燃料处理。 难点在于: (1)所制成的燃料 热值偏低, 仅能满足小型锅炉使用, 适用面窄, 用量小。 (2)所制成的燃料在燃烧过 程中仍会对环境造成破坏。 (3)夏季秸秆收集时间较短, 难以统一收集、 加工。 (4)收 集成本高, 企业缺少效益。 (5)销售价格不高。 (6)投资较大, 市场上现有的加工设备 还不过关。  Third, energy use. That is, after collecting the straw, it is treated as a fuel. The difficulty lies in: (1) The fuel produced has a low calorific value and can only be used for small boilers. The application surface is narrow and the dosage is small. (2) The fuel produced will still cause damage to the environment during the combustion process. (3) Summer straw collection time is short, and it is difficult to collect and process it in a unified manner. (4) The integration is high, and the enterprise lacks benefits. (5) The sales price is not high. (6) The investment is large, and the existing processing equipment on the market is still not closed.
综上所述, 目前秸秆利用存在的问题是: 秸秆还田影响后续作物生长, 秸秆焚 烧热值低且污染大气环境, 综合开发利用又面临着技术不成熟、 投资比较大、 效果 比较差的窘境。  In summary, the current problems in straw utilization are: Straw returning affects the growth of subsequent crops, the calorific value of straw burning is low and polluting the atmospheric environment, and the comprehensive development and utilization faces the dilemma of immature technology, relatively large investment, and relatively poor effect. .
另一方面, 目前在建筑、 装修、 家具、 地板等领域仍广泛使用实木为原材料, 这不仅会大量消耗森林资源、 破坏生态平衡, 而且会因木材供应量逐年下降而使相 应产品成本不断攀升。  On the other hand, solid wood is still widely used in the fields of construction, decoration, furniture, flooring, etc., which not only consumes a lot of forest resources, destroys the ecological balance, but also increases the cost of the corresponding products due to the decline in the supply of wood.
之前在秸秆综合利用研讨阶段, 曾经提出了将秸秆应用于板材加工的设想, 但是 受当时技术及加工工艺的限制,在秸秆所制备成板材的性能方面仍不能满足相关需求。 综上所述, 本领域迫切需要开发一种既能解决秸秆安全利用的问题, 同时又能降 低木材使用量的环保替代产品。 发明内容 In the previous stage of comprehensive utilization of straw, the idea of applying straw to sheet metal was put forward. However, due to the limitations of technology and processing technology at that time, the performance of straw prepared from sheet metal could not meet the relevant requirements. In summary, there is an urgent need in the art to develop an environmentally friendly alternative that can solve the problem of safe use of straw while reducing the amount of wood used. Summary of the invention
本发明的第一目的在于提供一种既能解决秸秆安全利用的问题, 同时又能降低木 材使用量的环保替代产品。  SUMMARY OF THE INVENTION A first object of the present invention is to provide an environmentally friendly alternative that can solve the problem of safe use of straw while reducing the amount of wood used.
本发明的第二目的在于提供一种既能解决秸秆安全利用的问题, 同时又能降低木 材使用量的环保替代产品的方法。  A second object of the present invention is to provide a method for solving the problem of safe utilization of straw and at the same time reducing the amount of wood used in environmentally friendly alternative products.
本发明的第三目的在于提供一种本发明的板材在各个方面的应用。  A third object of the present invention is to provide an application of the sheet of the present invention in various aspects.
本发明的第四目的在于提供一种秸秆的新用途, 从而解决秸秆安全利用的问题。 本发明的第一方面提供一种秸秆再生环保板材, 所述板材包括:  A fourth object of the present invention is to provide a new use of straw to solve the problem of safe utilization of straw. A first aspect of the invention provides a straw recycling environmental protection panel, the panel comprising:
回收树脂 5〜95重量份,  Recycled resin 5 to 95 parts by weight,
秸秆纤维 5〜95重量份, 所述秸秆纤维是经过包括脱脂、 去糖、 去草酸处理在内 的步骤加工而成的秸秆纤维;  The straw fiber is 5 to 95 parts by weight, and the straw fiber is a straw fiber processed by a step including degreasing, de-sugaring, and oxalic acid treatment;
填充料 3〜20重量份;  Filling material 3~20 parts by weight;
发泡剂 1〜3重量份;  Foaming agent 1~3 parts by weight;
环保助剂 5〜15重量份, 所述助剂包括偶联剂、 润滑剂、 阻燃剂、 抗氧剂、 耐老 化剂、 稳定剂、 耐温剂、 抗菌剂或其组合。 在一个具体实施方式中, 控制所述秸秆纤维的含水率等于或小于 0. 5%, 且秸秆纤 维的粒径为 20〜1500目, 同时利用相应助剂及针对性的加工工艺, 完成脱脂(即秸秆 外皮的油脂)、去除糖及草酸成分的处理,使原秸秆所含不利于加工成形的成分予以分 解, 使其在后续加工过程中与树脂以及其他助剂能更好的溶合; 在本发明的一个具体实施方式中,所述秸秆纤维包括粒径为 20〜1500目的粉状颗 粒或为丝状纤维中的一种或两种, 其含水率等于或小于 0. 5%, 以秸秆类秸秆纤维的总 重量计。  The environmentally-friendly auxiliary agent is 5 to 15 parts by weight, and the auxiliary agent includes a coupling agent, a lubricant, a flame retardant, an antioxidant, an aging agent, a stabilizer, a temperature resistance agent, an antibacterial agent, or a combination thereof. In one embodiment, the moisture content of the straw fiber is controlled to be equal to or less than 0.5%, and the particle diameter of the straw fiber is 20 to 1500 mesh, and the degreasing is completed by using the corresponding auxiliary agent and the targeted processing technology. That is, the oil of the straw outer skin), the removal of sugar and the oxalic acid component, so that the components of the original straw which are unfavorable for processing and forming are decomposed, so that it can be better melted with the resin and other auxiliaries in the subsequent processing; The stalks of the stalks of the stalks of the stalks of the stalks of the stalks of the stalks of the stalks of the stalks of the stalks of the stalks of the stalks. The total weight of the straw-like fibers.
在一个具体实施方式中, 所述秸秆类纤维包括: 由稻麦秸秆、 棉花、 大豆、 玉米、 高粱、 芝麻等植物秸秆制成的秸秆纤维。 在本发明的一个具体实施方式中, 所述填充料选自磷酸钙、 滑石粉中的一种或两 种。 在本发明的一个具体实施方式中, 所述发泡剂为偶氮二甲酰胺。 在本发明的一个具体实施方式中, 所述板材由如下步骤制备得到: In a specific embodiment, the straw fiber comprises: straw fiber made of plant straw such as rice straw, cotton, soybean, corn, sorghum, sesame, and the like. In a specific embodiment of the invention, the filler is selected from one or both of calcium phosphate and talc. In a specific embodiment of the invention, the blowing agent is azodicarbonamide. In a specific embodiment of the invention, the board is prepared by the following steps:
(a)提供本发明所述的组分;  (a) providing a component of the invention;
(b)所述组分分批、 分时段加入高混机进行充分混合及组分预热处理;  (b) the components are added to the high-mixer in batches and over time for thorough mixing and pre-heat treatment of the components;
(c)经混合后的所述组分进入挤出设备, 其入料口温度控制在 100flC〜150flC, 螺杆 中部挤出温度控制在 120°C〜180°C,挤出段温度控制在 140°C〜230°C,模具温度控制在 1600(〜 2500C。 在一个具体实施方式中, 包括如下步骤: (c) mixing the components after entering the extrusion apparatus, which feed inlet temperature was controlled at 100 fl C~150 fl C, the temperature of the central screw extruder controlled at 120 ° C~180 ° C, the temperature of the extruder segment Controlled at 140 ° C ~ 230 ° C, the mold temperature is controlled at 160 0 (~ 250 0 C. In a specific embodiment, the following steps are included:
①、 首先将秸秆进行干燥、 细粉 , 控制其含水率等于或小于 0. 5%, 且秸秆纤维 的粒径为 20〜1500目,再对粉碎后的秸秆纤维加入相应助剂先经高混机混合加热预处 理, 使秸秆纤维中所含的油脂(即秸秆外皮的油脂)、 糖及草酸成分液化, 再经离心机 及气流烘干机分离、 干燥, 完成脱脂、 去除糖及草酸成分的处理, 使原秸秆中所含不 利于后续加工的成分予以分解、 脱离, 使其在后续加工过程中与树脂以及其他助剂能 更好的溶合;  1. First, the straw is dried and finely powdered, and the water content is controlled to be equal to or less than 0.5%, and the particle diameter of the straw fiber is 20 to 1500 mesh, and then the corresponding auxiliary agent is added to the pulverized straw fiber. The machine is mixed and heated to pre-treat, so that the oil contained in the straw fiber (ie, the oil of the straw outer skin), the sugar and the oxalic acid component are liquefied, and then separated and dried by a centrifuge and a gas dryer to complete the degreasing, sugar removal and oxalic acid components. The treatment comprises disintegrating and dissociating the components contained in the original straw which are unfavorable for subsequent processing, so that it can be better melted with the resin and other auxiliary agents in the subsequent processing;
②、 将按实际产品成分配比的树脂、 秸秆纤维、 填充料、 发泡剂及助剂经高速混 合机充分均匀混合;  2. The resin, straw fiber, filler, foaming agent and auxiliary agent according to the actual product distribution ratio are fully and uniformly mixed by a high-speed mixer;
③、 将混合后的粉料经双螺杆挤出机聚合成型, 其挤出聚合过程中各级温度控制 根据原料不同要求为: 入料口温度控制在 100°C〜150°C, 螺杆中部挤出温度控制在 120° (〜 180°C, 挤出段温度控制在 140° (〜 230°C, 模具温度控制在 160° (〜 250°C; 3. The mixed powder is polymerized by twin-screw extruder. During the extrusion polymerization process, the temperature control of each stage is according to different requirements of raw materials: The temperature of the inlet is controlled at 100 °C~150 °C, and the screw is squeezed in the middle. The temperature is controlled at 120 ° (~ 180 ° C, the extrusion section temperature is controlled at 140 ° (~ 230 ° C, the mold temperature is controlled at 160 ° (~ 250 ° C;
④、 挤出后的半固体聚合物在挤出机及牵引机的推、 拉作用下经定形模套进入真 空定形箱进行冷却定形; 4. After extrusion, the semi-solid polymer enters the vacuum shaping box through the pressing and pulling action of the extruder and the traction machine to cool and shape;
⑤、 定形后的板材经牵引切断机按设定的长度进行切割制成成品。 在本发明的第二方面提供一种本发明所述的秸秆再生环保板材的制备方法, 其包 括如下步骤: 5. The shaped plate is cut into a finished product by a cutting cutter according to the set length. In a second aspect of the invention, a method for preparing a straw regeneration environmental protection sheet according to the present invention comprises the following steps:
(a)提供本发明所述的组分;  (a) providing a component of the invention;
(b)所述组分分批、 分时段加入高混机进行充分混合及组分预热处理;  (b) the components are added to the high-mixer in batches and over time for thorough mixing and pre-heat treatment of the components;
(c)经混合后的所述组分进入挤出设备, 其入料口温度控制在 100flC〜150flC, 螺杆 中部挤出温度控制在 120°C〜180°C,挤出段温度控制在 140°C〜230°C,模具温度控制在 160flC〜250flC, 得到挤出的板材。 在一个具体实施方式中, 包括如下步骤: (c) mixing the components after entering the extrusion apparatus, which feed inlet temperature was controlled at 100 fl C~150 fl C, the temperature of the central screw extruder controlled at 120 ° C~180 ° C, the temperature of the extruder segment control 140 ° C~230 ° C, mold temperature was controlled at 160 fl C~250 fl C, to give the extruded sheet. In a specific embodiment, the method includes the following steps:
①、 首先将秸秆进行干燥、 细粉, 控制其含水率等于或小于 0. 5%, 且秸秆纤维的 粒径为 20〜1500目, 同时利用相应助剂及特殊加工工艺, 完成脱脂(即秸秆外皮的油 脂)、去除糖及草酸成分的处理, 使原秸秆所含不利于加工成形的成分予以分解, 使其 在后续加工过程中与树脂以及其他助剂能更好的溶合;  1. First, the straw is dried and finely powdered, and the moisture content is controlled to be equal to or less than 0.5%, and the particle diameter of the straw fiber is 20 to 1500 mesh, and the degreasing (ie, straw) is completed by using the corresponding auxiliary agent and special processing technology. The treatment of the oil and the oxalic acid component of the outer skin, so that the components of the original straw which are unfavorable for processing and forming are decomposed, so that it can be better melted with the resin and other auxiliaries in the subsequent processing;
②、 将按实际产品成分配比的树脂、 秸秆纤维、 填充料、 发泡剂及助剂经高速混 合机充分均匀混合;  2. The resin, straw fiber, filler, foaming agent and auxiliary agent according to the actual product distribution ratio are fully and uniformly mixed by a high-speed mixer;
③、 将混合后的粉料经双螺杆挤出机聚合成型, 其挤出聚合过程中各级温度控制 根据原料不同要求为: 入料口温度控制在 100°C〜150°C, 螺杆中部挤出温度控制在 120° (〜 180°C, 挤出段温度控制在 140° (〜 230°C, 模具温度控制在 160° (〜 250°C; 3. The mixed powder is polymerized by twin-screw extruder. During the extrusion polymerization process, the temperature control of each stage is according to different requirements of raw materials: The temperature of the inlet is controlled at 100 °C~150 °C, and the screw is squeezed in the middle. The temperature is controlled at 120 ° (~ 180 ° C, the extrusion section temperature is controlled at 140 ° (~ 230 ° C, the mold temperature is controlled at 160 ° (~ 250 ° C;
④、 挤出后的半固体聚合物在挤出机及牵引机的推、 拉作用下经定形模套进入真 空定形箱进行冷却定形; 4. After extrusion, the semi-solid polymer enters the vacuum shaping box through the pressing and pulling action of the extruder and the traction machine to cool and shape;
⑤、 定形后的板材经牵引切断机按设定的长度进行切割制成成品。 在本发明的一个具体实施方式中,所述步骤 (c)的挤出板材是半固体板材,其在挤 出机及牵引机的推、 拉作用下经定形模套进入真空定形箱进行冷却定形。 在本发明的一个具体实施方式中, 所述定形后的板材经牵引切断机按设定的长度 进行切割制成成品。 本发明的第三方面提供一种本发明所述的板材在装修、 建筑、 家具、 或地板方面 的应用。 本发明的第四方面提供一种秸秆的用途, 其用于本发明的秸秆再生环保板材。 本发明的最佳实施方案 5. The shaped plate is cut into a finished product by a cutting cutter according to the set length. In a specific embodiment of the present invention, the extruded sheet of the step (c) is a semi-solid sheet, which is pressed and pulled by the extruder and the tractor to enter the vacuum shaping box for cooling and shaping. . In a specific embodiment of the present invention, the shaped plate material is cut by a pulling cutter to a predetermined length to form a finished product. A third aspect of the invention provides the use of the panel of the invention in terms of decoration, construction, furniture, or flooring. A fourth aspect of the invention provides a use of straw for use in the straw-recycled environmentally friendly sheet of the invention. BEST MODE FOR CARRYING OUT THE INVENTION
为了解决目前秸秆的使用问题, 本发明人提供了一种以秸秆为主要原材料加工而 成的环保板材, 其性能完全可以替代现有用实木加工而成的板材。  In order to solve the problem of the current use of straw, the inventors have provided an environmentally-friendly sheet which is processed by using straw as a main raw material, and its performance can completely replace the existing sheet processed by solid wood.
在此基础上完成了本发明。  The present invention has been completed on this basis.
本发明的技术构思在于:  The technical idea of the present invention is to:
以植物秸秆为主要原料, 制造出可以替代实木的各类规格板材, 如普通木工板、 各类墙面装饰面板、 吊顶板等, 用于家具生产, 室内外装修、 建筑用模板等方面。 再 之, 通过调整工艺, 生产出一种秸秆再生环保地板。 本发明所解决的技术难点:  Plant stalks are used as the main raw materials to produce various types of plates that can replace solid wood, such as ordinary wood board, all kinds of wall decoration panels, ceiling panels, etc., for furniture production, interior and exterior decoration, building templates and so on. Furthermore, by adjusting the process, a straw recycling environmentally friendly floor is produced. The technical difficulties solved by the invention are as follows:
(1)提高秸秆利用率及使用量:本发明较为彻底的处理了秸秆,且在原料及成品加 工过程中不产生废气、 废水、 残渣等, 且下脚料可直接回收再利用。  (1) Increasing straw utilization rate and usage: The present invention treats straw more thoroughly, and does not generate waste gas, waste water, residue, etc. during the processing of raw materials and finished products, and the waste material can be directly recycled and reused.
(2)解决秸秆高效收集、安全保存难题:发明人解决了秸秆在田间的收储时效难题, 并釆用流水线加工方式完成秸秆脱泥沙洁净化处理、 按量称重、 分批打垛等工作, 确 保所收储的秸秆洁净、 不易受潮,便于长期保存, 随用随取。  (2) Solving the problem of efficient collection and safe storage of straw: The inventor solved the problem of aging and storage of straw in the field, and used the processing method of line to complete the clean treatment of straw de-sanding, weighing by quantity, snoring in batches, etc. Work to ensure that the straw stored is clean and not easily damp, easy to store for a long time, and can be used as needed.
(3)作好秸秆的适应性加工,杜绝影响后续生产的因素存在:对粉碎后的秸秆纤维 加入相应助剂先经高混机混合加热预处理, 使秸秆纤维中所含的油脂 (即秸秆外皮的 油脂)、 糖及草酸成分液化, 再经离心机及气流烘干机分离、 干燥, 使原秸秆中所含的 不适于后续生产的成分 (潮气、 油脂、 糖份、 草酸等) 与之分解、 脱离, 解决了之前 秸秆综合利用过程中出现的各类不适用问题,使其真正成为可用、好用的再生原材料。  (3) Make the adaptive processing of straw and eliminate the factors affecting the subsequent production: adding the corresponding auxiliary agent to the smashed straw fiber and pre-treating it with high-mixing machine to make the oil contained in the straw fiber (ie straw) The oil of the outer skin), the sugar and the oxalic acid component are liquefied, and then separated and dried by a centrifuge and a gas dryer to make the components (moisture, oil, sugar, oxalic acid, etc.) contained in the original straw which are not suitable for subsequent production. Decomposition and disengagement have solved various types of inapplicable problems that occurred in the comprehensive utilization of straw before, making it a usable and useful renewable raw material.
(4)调整料性, 聚合成形: 攻克秸杆纤维与树脂、 填充料及助剂间相溶合且互不 影响的技术难关, 使上述原材料在特定条件下形成聚合物, 便于定形加工。 本发明中, 术语 "含有"或 "包括"表示各种成分可一起应用于本发明的混合物 或组合物中。 因此, 术语 "主要由. . .组成"和 "由. . .组成"包含在术语 "含有"或 "包括" 中。 以下对本发明的各个方面进行详述: (4) Adjusting the material properties, polymer forming: It overcomes the technical difficulties that the straw fiber is compatible with the resin, the filler and the auxiliary agent, and does not affect each other, so that the above raw materials form a polymer under certain conditions, which is convenient for shaping processing. In the present invention, the term "contains" or "includes" means that the various ingredients can be used together in the mixture or composition of the present invention. Therefore, the terms "consisting essentially of . . . and consisting of " . . . are included in the terms "containing" or "including". Various aspects of the invention are detailed below:
秸秆再生环保板材及其方法  Straw regeneration environmental protection sheet and method thereof
本发明的第一方面提供一种秸秆再生环保板材, 所述板材包括:  A first aspect of the invention provides a straw recycling environmental protection panel, the panel comprising:
回收树脂 5〜95重量份,  Recycled resin 5 to 95 parts by weight,
秸秆纤维 5〜95重量份, 所述秸秆纤维是经过包括脱脂、 去糖、 去草酸处理在内 的步骤加工而成的秸秆纤维;  The straw fiber is 5 to 95 parts by weight, and the straw fiber is a straw fiber processed by a step including degreasing, de-sugaring, and oxalic acid treatment;
填充料 3〜20重量份;  Filling material 3~20 parts by weight;
发泡剂 1〜3重量份;  Foaming agent 1~3 parts by weight;
环保助剂 5〜15重量份, 所述助剂包括偶联剂、 润滑剂、 阻燃剂、 抗氧剂、 耐老 化剂、 稳定剂、 耐温剂、 抗菌剂或其组合。 发明人发现, 通过对秸秆的特殊处理, 并经过相关助剂的调整使树脂与其相溶, 再通过后续的挤出成型、 冷却定形等工艺, 使得本发明的秸秆再生环保板材的性能达 到或优于国家相关板材的质量标准, 从而可以替代木工板等板材, 用于装修、 建筑、 家具、 地板等诸多方面。  The environmentally-friendly auxiliary agent is 5 to 15 parts by weight, and the auxiliary agent includes a coupling agent, a lubricant, a flame retardant, an antioxidant, an aging agent, a stabilizer, a temperature resistance agent, an antibacterial agent, or a combination thereof. The inventors have found that the performance of the straw-recycled environmentally-friendly sheet of the present invention is achieved by special treatment of the straw and adjustment of the relevant auxiliary agent to make the resin compatible with it, and then through subsequent extrusion molding, cooling and shaping processes. In the quality standards of the relevant national plates, it can replace the wood board and other panels, used in decoration, construction, furniture, flooring and many other aspects.
在一个具体实施方式中, 控制所述秸秆纤维的含水率等于或小于 0. 5%, 且秸秆纤 维的粒径为 20〜1500目, 同时利用相应助剂及针对性的加工工艺, 完成脱脂(即秸秆 外皮的油脂)、去除糖及草酸成分的处理,使原秸秆所含不利于加工成形的成分予以分 解, 使其在后续加工过程中与树脂以及其他助剂能更好的溶合; 本发明中, "回收的树脂"是指经环保工艺处理后的各类回收树脂。  In one embodiment, the moisture content of the straw fiber is controlled to be equal to or less than 0.5%, and the particle diameter of the straw fiber is 20 to 1500 mesh, and the degreasing is completed by using the corresponding auxiliary agent and the targeted processing technology. That is, the oil of the straw outer skin), the removal of sugar and the oxalic acid component, so that the components of the raw straw which are unfavorable for processing and forming are decomposed, so that they can be better melted with the resin and other auxiliaries in the subsequent processing; In the invention, "recycled resin" refers to various types of recycled resins treated by an environmentally friendly process.
所述秸秆纤维是指用麦秸秆或棉花等其他农作物秸秆加工而成的纤维; 所述加工 包括脱脂 (即秸秆外皮的油脂)、 去除糖及草酸成分的处理。 在本发明的一个具体实施方式中,所述秸秆纤维包括粒径为 20〜1500目的粉状颗 粒或为丝状纤维中的一种或两种, 其含水率等于或小于 0. 5%, 以秸秆类秸秆纤维的总 重量计。  The straw fiber refers to a fiber processed by straws or other crop straws such as cotton; the processing includes degreasing (i.e., oil of straw skin), and removal of sugar and oxalic acid components. The 5%, in the case of the stalks, the stalks of the fibers having a particle size of 20 to 1500 mesh or one or two of the filamentous fibers, the water content of which is equal to or less than 0.5%, The total weight of the straw-like straw fiber.
在一个具体实施方式中, 所述秸秆类纤维包括: 由稻麦秸秆、 棉花、 大豆、 玉米、 高粱、 芝麻等植物秸秆制成的秸秆纤维。 在本发明的一个具体实施方式中, 所述填充料选自磷酸钙、 滑石粉中的一种或两 种。 在本发明的一个具体实施方式中, 所述发泡剂为偶氮二甲酰胺。 本发明人发现, 釆用特定的发泡剂可以更加提高秸秆再生环保板材的性能。 在本发明的一个具体实施方式中, 所述板材由如下步骤制备得到: In a specific embodiment, the straw fiber comprises: straw fiber made of plant straw such as rice straw, cotton, soybean, corn, sorghum, sesame, and the like. In a specific embodiment of the invention, the filler is selected from one or both of calcium phosphate and talc. In a specific embodiment of the invention, the blowing agent is azodicarbonamide. The inventors have found that the use of a specific blowing agent can further improve the performance of the straw-recycled and environmentally-friendly sheet. In a specific embodiment of the invention, the board is prepared by the following steps:
(a)提供本发明所述的组分;  (a) providing a component of the invention;
(b)所述组分分批、 分时段加入高混机进行充分混合及组分预热处理;  (b) the components are added to the high-mixer in batches and over time for thorough mixing and pre-heat treatment of the components;
(c)经混合后的所述组分进入挤出设备, 其入料口温度控制在 100flC〜150flC, 螺杆 中部挤出温度控制在 120°C〜180°C,挤出段温度控制在 140°C〜230°C,模具温度控制在 1600(〜 2500C。 (c) mixing the components after entering the extrusion apparatus, which feed inlet temperature was controlled at 100 fl C~150 fl C, the temperature of the central screw extruder controlled at 120 ° C~180 ° C, the temperature of the extruder segment Controlled at 140 ° C ~ 230 ° C, the mold temperature is controlled at 160 0 (~ 250 0 C.
本发明人发现, 釆用特定的挤出成型、 冷却定形等工艺, 使得本发明的秸秆再生 环保板材的性能达到或优于国家相关板材的质量标准。 在一个具体实施方式中, 包括如下步骤:  The inventors have found that the specific extrusion molding, cooling setting and the like process make the performance of the straw-recycled environmentally-friendly sheet of the present invention meet or exceed the quality standards of the relevant national board. In a specific embodiment, the method includes the following steps:
①、 首先将秸秆进行干燥、 细粉 , 控制其含水率等于或小于 0. 5%, 且秸秆纤维 的粒径为 20〜1500目,再对粉碎后的秸秆纤维加入相应助剂先经高混机混合加热预处 理, 使秸秆纤维中所含的油脂(即秸秆外皮的油脂)、 糖及草酸成分液化, 再经离心机 及气流烘干机分离、 干燥, 完成脱脂、 去除糖及草酸成分的处理, 使原秸秆中所含不 利于后续加工的成分予以分解、 脱离, 使其在后续加工过程中与树脂以及其他助剂能 更好的溶合;  1. First, the straw is dried and finely powdered, and the water content is controlled to be equal to or less than 0.5%, and the particle diameter of the straw fiber is 20 to 1500 mesh, and then the corresponding auxiliary agent is added to the pulverized straw fiber. The machine is mixed and heated to pre-treat, so that the oil contained in the straw fiber (ie, the oil of the straw outer skin), the sugar and the oxalic acid component are liquefied, and then separated and dried by a centrifuge and a gas dryer to complete the degreasing, sugar removal and oxalic acid components. The treatment comprises disintegrating and dissociating the components contained in the original straw which are unfavorable for subsequent processing, so that it can be better melted with the resin and other auxiliary agents in the subsequent processing;
②、 将按实际产品成分配比的树脂、 秸秆纤维、 填充料、 发泡剂及助剂经高速混 合机充分均匀混合;  2. The resin, straw fiber, filler, foaming agent and auxiliary agent according to the actual product distribution ratio are fully and uniformly mixed by a high-speed mixer;
③、 将混合后的粉料经双螺杆挤出机聚合成型, 其挤出聚合过程中各级温度控制 根据原料不同要求为: 入料口温度控制在 100°C〜150°C, 螺杆中部挤出温度控制在 120° (〜 180°C, 挤出段温度控制在 140° (〜 230°C, 模具温度控制在 160° (〜 250°C; 3. The mixed powder is polymerized by twin-screw extruder. During the extrusion polymerization process, the temperature control of each stage is according to different requirements of raw materials: The temperature of the inlet is controlled at 100 °C~150 °C, and the screw is squeezed in the middle. The temperature is controlled at 120 ° (~ 180 ° C, the extrusion section temperature is controlled at 140 ° (~ 230 ° C, the mold temperature is controlled at 160 ° (~ 250 ° C;
④、 挤出后的半固体聚合物在挤出机及牵引机的推、 拉作用下经定形模套进入真 空定形箱进行冷却定形; ⑤、 定形后的板材经牵引切断机按设定的长度进行切割制成成品。 在本发明的第二方面提供一种本发明所述的秸秆再生环保板材的制备方法, 其包 括如下步骤: 4. After extrusion, the semi-solid polymer enters the vacuum shaping box through the pressing and pulling action of the extruder and the traction machine to be cooled and shaped; 5. The shaped plate is cut into a finished product by a cutting cutter according to the set length. In a second aspect of the invention, a method for preparing a straw regeneration environmental protection sheet according to the present invention comprises the following steps:
(a)提供本发明所述的组分;  (a) providing a component of the invention;
(b)所述组分分批、 分时段加入高混机进行充分混合及组分预热处理;  (b) the components are added to the high-mixer in batches and over time for thorough mixing and pre-heat treatment of the components;
(c)经混合后的所述组分进入挤出设备, 其入料口温度控制在 100flC〜150flC, 螺杆 中部挤出温度控制在 120°C〜180°C,挤出段温度控制在 140°C〜230°C,模具温度控制在 160flC〜250flC, 得到挤出的板材。 在一个具体实施方式中, 包括如下步骤: (c) mixing the components after entering the extrusion apparatus, which feed inlet temperature was controlled at 100 fl C~150 fl C, the temperature of the central screw extruder controlled at 120 ° C~180 ° C, the temperature of the extruder segment control 140 ° C~230 ° C, mold temperature was controlled at 160 fl C~250 fl C, to give the extruded sheet. In a specific embodiment, the method includes the following steps:
①、 首先将秸秆进行干燥、 细粉, 控制其含水率等于或小于 0. 5%, 且秸秆纤维的 粒径为 20〜1500目, 同时利用相应助剂及特殊加工工艺, 完成脱脂(即秸秆外皮的油 脂)、去除糖及草酸成分的处理, 使原秸秆所含不利于加工成形的成分予以分解, 使其 在后续加工过程中与树脂以及其他助剂能更好的溶合;  1. First, the straw is dried and finely powdered, and the moisture content is controlled to be equal to or less than 0.5%, and the particle diameter of the straw fiber is 20 to 1500 mesh, and the degreasing (ie, straw) is completed by using the corresponding auxiliary agent and special processing technology. The treatment of the oil and the oxalic acid component of the outer skin, so that the components of the original straw which are unfavorable for processing and forming are decomposed, so that it can be better melted with the resin and other auxiliaries in the subsequent processing;
②、 将按实际产品成分配比的树脂、 秸秆纤维、 填充料、 发泡剂及助剂经高速混 合机充分均匀混合;  2. The resin, straw fiber, filler, foaming agent and auxiliary agent according to the actual product distribution ratio are fully and uniformly mixed by a high-speed mixer;
③、 将混合后的粉料经双螺杆挤出机聚合成型, 其挤出聚合过程中各级温度控制 根据原料不同要求为: 入料口温度控制在 100°C〜150°C, 螺杆中部挤出温度控制在 120° (〜 180°C, 挤出段温度控制在 140° (〜 230°C, 模具温度控制在 160° (〜 250°C; 3. The mixed powder is polymerized by twin-screw extruder. During the extrusion polymerization process, the temperature control of each stage is according to different requirements of raw materials: The temperature of the inlet is controlled at 100 °C~150 °C, and the screw is squeezed in the middle. The temperature is controlled at 120 ° (~ 180 ° C, the extrusion section temperature is controlled at 140 ° (~ 230 ° C, the mold temperature is controlled at 160 ° (~ 250 ° C;
④、 挤出后的半固体聚合物在挤出机及牵引机的推、 拉作用下经定形模套进入真 空定形箱进行冷却定形; 4. After extrusion, the semi-solid polymer enters the vacuum shaping box through the pressing and pulling action of the extruder and the traction machine to cool and shape;
⑤、 定形后的板材经牵引切断机按设定的长度进行切割制成成品。 在本发明的一个具体实施方式中,所述步骤 (c)的挤出板材是半固体板材,其在挤 出机及牵引机的推、 拉作用下经定形模套进入真空定形箱进行冷却定形。 在本发明的一个具体实施方式中, 所述定形后的板材经牵引切断机按设定的长度 进行切割制成成品。 优选实施方式 5. The shaped plate is cut into a finished product by a cutting cutter according to the set length. In a specific embodiment of the present invention, the extruded sheet of the step (c) is a semi-solid sheet, which is pressed and pulled by the extruder and the tractor to enter the vacuum shaping box for cooling and shaping. . In a specific embodiment of the present invention, the shaped plate material is cut by a pulling cutter to a predetermined length to form a finished product. Preferred embodiment
本发明解决其技术问题所釆用的具体技术方案是:  The specific technical solutions adopted by the present invention to solve the technical problems thereof are:
(一)该款秸秆板材, 主要原料包括: 树脂、 秸秆纤维、 填充料、 发泡剂及自研专 用助剂。 具体而言: 树脂为经环保工艺处理后的各类回收树脂; 所述的秸秆纤维包括 由稻麦秸秆、 大豆、 玉米、 高粱、 芝麻等植物秸秆制成的秸秆纤维, 该秸秆纤维粒径 为 20〜1500 目, 含水率等于或小于 0. 5%; 所述的填充剂为磷酸钙、 滑石粉中的一种 或两种; 所述发泡剂为市场常用的无毒化学发泡剂偶氮二甲酰胺; 所述的助剂为将偶 联剂、 润滑剂、 阻燃剂、 抗氧剂、 耐老化剂、 稳定剂、 耐温及抗菌剂及其他助剂中的 几种或全部按特定比例配制而成的助剂。  (1) The straw material, the main raw materials include: resin, straw fiber, filler, foaming agent and self-developed special additives. Specifically: the resin is various types of recycled resin treated by an environmentally friendly process; the straw fiber comprises straw fiber made of plant straw such as rice straw, soybean, corn, sorghum, sesame, etc., the straw fiber has a particle size of 20〜1500目, moisture content is equal to or less than 0.5%; the filler is one or two of calcium phosphate and talc; the foaming agent is a non-toxic chemical foaming agent commonly used in the market. The auxiliaries are some or all of the coupling agent, the lubricant, the flame retardant, the antioxidant, the anti-aging agent, the stabilizer, the temperature and the antibacterial agent, and other auxiliaries. Auxiliaries formulated in specific proportions.
(二)该秸秆板材的成分重量配比分别是: 树脂: 5〜95%, 秸秆纤维: 5〜95%, 填 充料: 3〜20%, 发泡剂: 1〜3%, 助剂: 5〜15%。  (2) The composition weight ratio of the straw board is: resin: 5~95%, straw fiber: 5~95%, filler: 3~20%, foaming agent: 1~3%, auxiliary: 5 ~15%.
(三)该秸秆板材的制作工艺及流程是:  (3) The production process and process of the straw board are:
①、 首先将秸秆进行干燥、 细粉 , 控制其含水率等于或小于 0. 5%, 且秸秆纤维 的粒径为 20〜1500目,再对粉碎后的秸秆纤维加入相应助剂先经高混机混合加热预处 理, 使秸秆纤维中所含的油脂(即秸秆外皮的油脂)、 糖及草酸成分液化, 再经离心机 及气流烘干机分离、 干燥, 完成脱脂、 去除糖及草酸成分的处理, 使原秸秆中所含不 利于后续加工的成分予以分解、 脱离, 使其在后续加工过程中与树脂以及其他助剂能 更好的溶合;  1. First, the straw is dried and finely powdered, and the water content is controlled to be equal to or less than 0.5%, and the particle diameter of the straw fiber is 20 to 1500 mesh, and then the corresponding auxiliary agent is added to the pulverized straw fiber. The machine is mixed and heated to pre-treat, so that the oil contained in the straw fiber (ie, the oil of the straw outer skin), the sugar and the oxalic acid component are liquefied, and then separated and dried by a centrifuge and a gas dryer to complete the degreasing, sugar removal and oxalic acid components. The treatment comprises disintegrating and dissociating the components contained in the original straw which are unfavorable for subsequent processing, so that it can be better melted with the resin and other auxiliary agents in the subsequent processing;
②、 将按实际产品成分配比的树脂、 秸秆纤维、 填充料、 发泡剂及助剂经高速混 合机充分均匀混合;  2. The resin, straw fiber, filler, foaming agent and auxiliary agent according to the actual product distribution ratio are fully and uniformly mixed by a high-speed mixer;
③、 将混合后的粉料经双螺杆挤出机聚合成型, 其挤出聚合过程中各级温度控制 根据原料不同要求为: 入料口温度控制在 100flC〜150flC, 螺杆中部挤出温度控制在 120° (〜 180°C, 挤出段温度控制在 140° (〜 230°C, 模具温度控制在 160° (〜 250°C;③, the powder after mixing the polymeric molding a twin screw extruder, extruded during the polymerization temperature levels in accordance with the control requirements of the different materials: the feed inlet temperature was controlled at 100 fl C~150 fl C, the central screw extruder The temperature is controlled at 120 ° (~ 180 ° C, the extrusion section temperature is controlled at 140 ° (~ 230 ° C, the mold temperature is controlled at 160 ° (~ 250 ° C;
④、 挤出后的半固体聚合物在挤出机及牵引机的推、 拉作用下经定形模套进入真 空定形箱进行冷却定形; 4. After extrusion, the semi-solid polymer enters the vacuum shaping box through the pressing and pulling action of the extruder and the traction machine to cool and shape;
⑤、 定形后的板材经牵引切断机按设定的长度进行切割制成成品。 釆用本发明制成的秸秆秸秆板材具有如下特点:  5. The shaped plate is cut into a finished product by a cutting cutter according to the set length. The straw straw board made by the invention has the following characteristics:
1、 秸秆仿木, 节省木材, 保留绿色, 维护生态;  1. Straw imitation wood, saving wood, retaining green, and maintaining ecology;
2、 一次成型, 工艺简便, 质量稳定, 产出率高; 3、 生产环节, 无毒无害, 残品重做, 没有污染; 2, one molding, simple process, stable quality, high yield; 3, production links, non-toxic and harmless, reworked, no pollution;
4、 设备精简, 节省资源, 提高效率, 市场无限;  4. The equipment is streamlined, resources are saved, efficiency is improved, and the market is infinite;
5、 调整原料配比即可生产出各类比重的板材, 可满足不同产品所需;  5. Adjusting the proportion of raw materials to produce plates of various specific gravity, which can meet the needs of different products;
6、 成品外形可按需求定制, 适用不同生产线所需。 更具体的, 本发明人所发明的秸秆再生环保板材与传统实木板材等相比, 具有如 下优点:  6. The shape of the finished product can be customized according to requirements, and it is suitable for different production lines. More specifically, the straw-recycled environmentally-friendly sheet invented by the present inventors has the following advantages as compared with conventional solid wood sheets:
(1)全面杜绝对木材的依赖, 保护了森林资源, 维护生态平衡。 同时解决了大量秸 秆的处置问题, 且对秸秆利用率高, 不产生二次污染;  (1) Comprehensively eliminate the dependence of wood, protect forest resources, and maintain ecological balance. At the same time, a large number of straw disposal problems are solved, and the utilization rate of straw is high, and secondary pollution is not generated;
(2)该款秸秆再生环保板材釆用一次成形工艺,经过对模具、原料配比及生产工艺 的调整, 即可生产出不同款式、 不同类型的板材, 减少了很多实木板材生产时的后续 加工环节, 大大縮短了生产流程, 降低生产成本, 提高生产效率;  (2) The straw-recycled environmental protection sheet is processed by a single forming process. After adjusting the mold, raw material ratio and production process, different types and types of sheets can be produced, which reduces the subsequent processing of many solid wood sheets. Link, greatly shorten the production process, reduce production costs, and improve production efficiency;
(3)该款秸秆再生环保板材从原材料的初加工到成品生产各环节均不产生废水、废 气, 更不会像用木材制造木工板及地板一样需加入粘合胶, 而含有甲醛及苯等对人体 有害的成分, 另外该款环保板材在生产过程中产生的下脚料及用后回收的该款板材均 可粉碎后重新利用, 真正作到生产、 使用环节不会对环境造成破坏。 如无具体说明, 本发明的各种原料均可以通过市售得到; 或根据本领域的常规方 法制备得到。 除非另有定义或说明, 本文中所使用的所有专业与科学用语与本领域技 术熟练人员所熟悉的意义相同。 此外任何与所记载内容相似或均等的方法及材料皆可 应用于本发明方法中。 本发明的其他方面由于本文的公开内容,对本领域的技术人员而言是显而易见的。 下面结合具体实施例, 进一步阐述本发明。 应理解, 这些实施例仅用于说明本发 明而不用于限制本发明的范围。 下列实施例中未注明具体条件的实验方法, 通常按照 国家标准测定。 若没有相应的国家标准, 则按照通用的国际标准、 常规条件、 或按照 制造厂商所建议的条件进行。 除非另外说明, 否则所有的份数为重量份, 所有的百分 比为重量百分比, 所述的聚合物分子量为数均分子量。  (3) This straw-recycled environmentally-friendly sheet does not produce waste water or waste gas from the initial processing of raw materials to the production of finished products. It does not need to add adhesives like wood and wood, and contains formaldehyde and benzene. Ingredients harmful to the human body, in addition, the scraps produced in the production process of the environmentally-friendly sheet and the sheets recovered after use can be crushed and reused, and the actual production and use will not cause damage to the environment. Unless otherwise specified, the various starting materials of the present invention are commercially available; or prepared according to conventional methods in the art. Unless otherwise defined or indicated, all of the professional and scientific terms used herein have the same meaning as those skilled in the art. In addition, any methods and materials similar or equivalent to those described can be used in the methods of the present invention. Other aspects of the invention will be apparent to those skilled in the art from this disclosure. The invention is further illustrated below in conjunction with specific embodiments. It is to be understood that the examples are only intended to illustrate the invention and not to limit the scope of the invention. The experimental methods in the following examples, which do not specify the specific conditions, are usually determined in accordance with national standards. If there is no corresponding national standard, follow the general international standards, general conditions, or in accordance with the conditions recommended by the manufacturer. Unless otherwise stated, all parts are parts by weight, all percentages are by weight, and the molecular weight of the polymer is number average molecular weight.
除非另有定义或说明, 本文中所使用的所有专业与科学用语与本领域技术熟 练人员所熟悉的意义相同。 此外任何与所记载内容相似或均等的方法及材料皆可 应用于本发明方法中。 实施例 1 Unless otherwise defined or stated, all professional and scientific terms used herein are familiar to those skilled in the art. The familiarity of the practitioners is the same. Furthermore, any methods and materials similar or equivalent to those described may be employed in the methods of the invention. Example 1
秸秆再生环保建筑模板:  Straw recycling environmental protection building template:
本案例中各原料组成成分配比为: 树脂 58%, 秸秆纤维 20%, 填充料 5%, 发泡剂 2%, 各类混合助剂 15%。  In this case, the distribution ratio of each raw material composition is: resin 58%, straw fiber 20%, filler 5%, foaming agent 2%, various types of mixing additives 15%.
制作流程及工艺: 首先将秸秆纤维进行干燥, 细粉, 控制其含水率等于或小于 Production process and process: Firstly, the straw fiber is dried and finely powdered to control the water content to be equal to or less than
0. 5%, 且秸秆纤维的粒径为 50目, 并完成其脱脂、 去除糖及草酸等成分的处理; 2、 将按上述成分配比的树脂、 秸秆纤维、 填充料、 发泡剂及助剂经高速混合机充分均匀 混合; 3、 将混合后的粉料经双螺杆挤出机挤出聚合成型, 其过程中各级温度控制为: 入料口温度控制在 120flC, 螺杆中部塑化温度控制在 150flC, 挤出段温度控制在 170flC, 模具温度控制在 185flC; 5、 挤出后的半固体聚合物在挤出机及牵引机的推、 拉作用下 立即进入真空定形箱进行冷却定形; 6、定形后的板材经牵引切断机按设定的长度进行 切割制成成品。 0. 5%, and the particle size of the straw fiber is 50 mesh, and the treatment of degreasing, sugar removal and oxalic acid is completed; 2. The resin, straw fiber, filler, foaming agent and the ratio of the above-mentioned distribution ratio are The auxiliary agent is fully and uniformly mixed by the high-speed mixer; 3. The mixed powder is extruded and polymerized by a twin-screw extruder, and the temperature of each stage is controlled as follows: the inlet temperature is controlled at 120 fl C, the middle of the screw plasticizing temperature controlled at 150 fl C, the extrusion section temperature control at 170 fl C, mold temperature was controlled at 185 fl C; 5, after semi-solid polymer in an extruder and extruded push tractor, under the action of pull Immediately enter the vacuum shaping box for cooling and setting; 6. The shaped plate is cut by the pulling and cutting machine according to the set length to make the finished product.
上述原料配比及工艺生产出的板材可替代现有的实木建筑模板, 用于室内外建筑 加工, 该款秸秆再生环保建筑模板不仅大量结省了木材, 且其性能、 质量均达到或超 过了国家相关质量标准, 其在表面平整度及硬度等方面均优于现有的实木建筑模板, 另外对于切割后或损坏的秸秆再生环保建筑模板可作表面清洁后回收直接粉碎用于新 板的加工, 不会产生浪费。 实施例 2  The above-mentioned raw material ratio and process produce sheet can replace the existing solid wood building formwork and be used for indoor and outdoor building processing. This straw recycling environmentally friendly building template not only saves a lot of wood, but its performance and quality have reached or exceeded. National relevant quality standards, which are superior to existing solid wood building templates in terms of surface flatness and hardness. In addition, for post-cut or damaged straw recycling, environmentally-friendly building templates can be used for surface cleaning and direct pulverization for processing of new boards. , there will be no waste. Example 2
秸秆再生环保木工板:  Straw recycling environmental protection wood board:
本案例中各原料组成成分配比为: 树脂 50%, 秸秆纤维 26%, 填充料 8%, 发泡剂 In this case, the distribution ratio of each raw material composition is: resin 50%, straw fiber 26%, filler 8%, foaming agent
1. 6%, 各类混合助剂 14. 4%。 1. 6%, various types of mixing aids 14. 4%.
制作流程及工艺: 首先将秸秆纤维进行干燥, 细粉, 控制其含水率等于或小于 0. 5%, 且秸秆纤维的粒径为 80目, 并完成其脱脂、 去除糖及草酸等成分的处理; 2、 将按上述成分配比的树脂、 秸秆纤维、 填充料、 发泡剂及助剂经高速混合机充分均匀 混合; 3、 将混合后的粉料经双螺杆挤出机挤出聚合成型, 其过程中各级温度控制为: 入料口温度控制在 120flC, 螺杆中部塑化温度控制在 140flC, 挤出段温度控制在 160flC, 模具温度控制在 180flC; 5、 挤出后的半固体聚合物在挤出机及牵引机的推、 拉作用下 立即进入真空定形箱进行冷却定形; 6、定形后的板材经牵引切断机按设定的长度进行 切割制成成品。 Production process and process: First, the straw fiber is dried, finely powdered, and the water content is controlled to be equal to or less than 0.5%, and the particle diameter of the straw fiber is 80 mesh, and the treatment of degreasing, sugar removal and oxalic acid is completed. 2. The resin, straw fiber, filler, foaming agent and auxiliary agent according to the above-mentioned distribution ratio are fully and uniformly mixed by a high-speed mixer; 3. The mixed powder is extruded and polymerized by a twin-screw extruder. The temperature control of each stage is as follows: the temperature of the inlet is controlled at 120 fl C, the plasticizing temperature of the middle of the screw is controlled at 140 fl C, and the temperature of the extrusion section is controlled at 160 fl C. Mold temperature was controlled at 180 fl C; 5, after semi-solid polymer in an extruder and extruded push tractor, pull action immediately into the vacuum tank is cooled amorphous amorphous; 6, after shaping the sheet by the cutter tractor Cut into finished products according to the set length.
上述原料配比及工艺生产出的板材可替代现有的实木木工板, 用于室内装饰及家 具生产等。 该款秸秆再生环保木工板不仅大量结省了木材, 且其性能、 质量均达到或 超过了国家相关质量标准, 更重要的是其易于加工, 且质量稳定, 次品率低, 可大大 提高后续生产效率。 实施例 3  The above-mentioned raw material ratio and process produce plates can replace the existing solid wood board for interior decoration and furniture production. This straw recycling green wood board not only saves a lot of wood, but its performance and quality meet or exceed the relevant national quality standards. More importantly, it is easy to process, and the quality is stable. The defective rate is low, which can greatly improve the follow-up. Productivity. Example 3
秸秆再生环保装饰面板:  Straw recycling environmental protection decorative panel:
本案例中各原料组成成分配比为: 树脂 35%, 秸秆纤维 38%, 填充料 8%, 发泡剂 2. 5%, 各类混合助剂 16. 5%。  In this case, the distribution ratio of each raw material composition is: resin 35%, straw fiber 38%, filler 8%, foaming agent 2. 5%, various mixing aids 16.5%.
制作流程及工艺: 首先将秸秆纤维进行干燥, 细粉, 控制其含水率等于或小于 0. 5%, 且秸秆纤维的粒径为 200目, 并完成其脱脂、 去除糖及草酸等成分的处理; 2、 将按上述成分配比的树脂、 秸秆纤维、 填充料、 发泡剂及助剂经高速混合机充分均匀 混合; 3、 将混合后的粉料经双螺杆挤出机挤出聚合成型, 其过程中各级温度控制为: 入料口温度控制在 130flC, 螺杆中部塑化温度控制在 150flC, 挤出段温度控制在 175flC, 模具温度控制在 195flC; 5、 挤出后的半固体聚合物在挤出机及牵引机的推、 拉作用下 立即进入真空定形箱进行冷却定形; 6、定形后的板材经牵引切断机按设定的长度进行 切割制成成品。 Production process and process: First, the straw fiber is dried, finely powdered, and the moisture content is controlled to be equal to or less than 0.5%, and the particle diameter of the straw fiber is 200 mesh, and the treatment of degreasing, sugar removal and oxalic acid is completed. 2. The resin, straw fiber, filler, foaming agent and auxiliary agent according to the above-mentioned distribution ratio are fully and uniformly mixed by a high-speed mixer; 3. The mixed powder is extruded and polymerized by a twin-screw extruder. The temperature control of each stage is as follows: the temperature of the inlet is controlled at 130 fl C, the plasticizing temperature of the screw is controlled at 150 fl C, the temperature of the extrusion section is controlled at 175 fl C, and the temperature of the mold is controlled at 195 fl C ; After the extrusion, the semi-solid polymer enters the vacuum shaping box under the action of pushing and pulling of the extruder and the traction machine to cool and shape; 6. The shaped plate is cut by the pulling and cutting machine according to the set length. Finished product.
上述原料配比及工艺生产出的板材可替代现有的墙纸、 扣板及实木装饰面板等, 用于室内装饰及家具生产等。 该款装饰面板可在生产时通过模具结构的调整, 按其最 终使用时的要求一次性加工成中空或其他结构, 既增加了板材硬度, 又可减少用料, 大大降低成本。 同时通过对模具的设计加工, 可按客户要求一次性生产出各种款示外 形的面板或压条等, 减少了后续加工环节, 提高效率、 降低成本。 实施例 4  The above-mentioned raw material ratio and process produce plates can replace existing wallpapers, gussets and solid wood decorative panels, etc., for interior decoration and furniture production. The decorative panel can be processed into a hollow or other structure at the time of production through the adjustment of the mold structure, which can increase the hardness of the plate and reduce the material, thereby greatly reducing the cost. At the same time, through the design and processing of the mold, various types of panels or beadings can be produced at one time according to the customer's requirements, which reduces the subsequent processing links, improves efficiency and reduces costs. Example 4
秸秆再生环保地板:  Straw recycling environmental protection floor:
本案例中各原料组成成分配比为: 树脂 68%, 秸秆纤维 13%, 填充料 10%, 发泡剂 1%, 各类混合助剂 8%。 制作流程及工艺: 首先将秸秆纤维进行干燥, 细粉, 控制其含水率等于或小于In this case, the distribution ratio of each raw material is: 68% resin, 13% straw fiber, 10% filler, 1% foaming agent, 8% of various mixing additives. Production process and process: Firstly, the straw fiber is dried and finely powdered to control the water content to be equal to or less than
0. 5%, 且秸秆纤维的粒径为 120目, 并完成其脱脂、 去除糖及草酸等成分的处理; 2、 将按上述成分配比的树脂、 秸秆纤维、 填充料、 发泡剂及助剂经高速混合机充分均匀 混合; 3、 将混合后的粉料经双螺杆挤出机挤出聚合成型, 其过程中各级温度控制为: 入料口温度控制在 110flC, 螺杆中部塑化温度控制在 130flC, 挤出段温度控制在 150flC, 模具温度控制在 168flC; 5、 挤出后的半固体聚合物在挤出机及牵引机的推、 拉作用下 立即进入真空定形箱进行冷却定形; 6、定形后的板材经牵引切断机按设定的长度进行 切割制成成品。 0. 5%, and the straw fiber has a particle size of 120 mesh, and completes the treatment of degreasing, sugar removal and oxalic acid; 2. The resin, straw fiber, filler, foaming agent and the ratio of the above-mentioned distribution ratio are The additive is fully and uniformly mixed by a high-speed mixer; 3. The mixed powder is extruded and polymerized by a twin-screw extruder, and the temperature of each stage is controlled as follows: The temperature of the inlet is controlled at 110 fl C, the middle of the screw plasticizing temperature controlled at 130 fl C, at an extrusion temperature control section 150 fl C, mold temperature was controlled at 168 fl C; 5, after semi-solid polymer in an extruder and extruded push tractor, under the action of pull Immediately enter the vacuum shaping box for cooling and setting; 6. The shaped plate is cut by the pulling and cutting machine according to the set length to make the finished product.
上述原料配比及工艺生产出的板材再经四边开槽、 UV滚涂或表面打磨等工艺加工 即可替代现有的实木地板, 用于室内装潢或公共场所地面铺垫。 该款秸秆再生环保地 板不仅大量结省了木材, 且其性能、 质量均达到或超过了国家相关质量标准, 另外该 款秸秆再生环保地板不含胶, 可避免甲醛及苯等有害成分对人体的伤害。 同时该款地 板的防水性能要大大优于传统实木地板, 长期使用不会因受潮而变形起鼓, 可减少后 期反复维修或更换的成本投入。 性能实施例  The above-mentioned raw material ratio and the plate produced by the process can be replaced by existing solid wood flooring by means of four-side slotting, UV roll coating or surface grinding, and can be used for interior decoration or floor mating in public places. This straw recycling environmentally friendly floor not only saves a lot of wood, but its performance and quality have reached or exceeded the relevant national quality standards. In addition, the straw recycling environmental protection floor does not contain glue, which can avoid harmful components such as formaldehyde and benzene to the human body. hurt. At the same time, the waterproof performance of the floor board is much better than that of the traditional solid wood floor. The long-term use will not be deformed by the damp, which can reduce the cost of repeated maintenance or replacement in the later period. Performance example
实施例 1〜4的秸秆再生环保板材已通过相关权威机构的安全、理化等测试,测试 数据如下:  The straw recycling environmental protection sheets of Examples 1 to 4 have passed the safety, physical and chemical tests of relevant authorities, and the test data are as follows:
Figure imgf000014_0001
持续燃烧时间 S 级 0 0
Figure imgf000014_0001
Continuous burning time S level 0 0
性 质量损失率 % 50. 0 40. 5 Mass loss rate % 50. 0 40. 5
能 MJ/kg ^2. 0 0. 2 以上所述仅为本发明的较佳实施例而已, 并非用以限定本发明的实质技术内容范 围, 本发明的实质技术内容是广义地定义于申请的权利要求范围中, 任何他人完成的 技术实体或方法, 若是与申请的权利要求范围所定义的完全相同, 也或是一种等效的 变更, 均将被视为涵盖于该权利要求范围之中。 The above description is only for the preferred embodiment of the present invention, and is not intended to limit the scope of the technical content of the present invention. The technical content of the present invention is broadly defined in the application. In the scope of the claims, any technical entity or method that is completed by another person, if it is exactly the same as defined in the scope of the claims, or an equivalent change, is considered to be included in the scope of the claim. .
在本发明提及的所有文献都在本申请中引用作为参考, 就如同每一篇文献被单独 引用作为参考那样。 此外应理解, 在阅读了本发明的上述内容之后, 本领域技术人员 可以对本发明作各种改动或修改, 这些等价形式同样落于本申请所附权利要求书所限 定的范围。  All documents mentioned in the present application are hereby incorporated by reference in their entirety in their entireties in the the the the the the the the the In addition, it should be understood that various modifications and changes may be made to the present invention, and the equivalents of the scope of the appended claims.

Claims

权 利 要 求 Rights request
1.一种秸秆再生环保板材, 其特征在于, 所述板材包括: A straw reclaimed environmentally-friendly sheet, characterized in that the sheet material comprises:
回收树脂 5〜95重量份,  Recycled resin 5 to 95 parts by weight,
秸秆纤维 5〜95重量份, 所述秸秆纤维是经过包括脱脂、 去糖、 去草酸处理在内 的步骤加工而成的秸秆纤维;  The straw fiber is 5 to 95 parts by weight, and the straw fiber is a straw fiber processed by a step including degreasing, de-sugaring, and oxalic acid treatment;
填充料 3〜20重量份;  Filling material 3~20 parts by weight;
发泡剂 1〜3重量份;  Foaming agent 1~3 parts by weight;
环保助剂 5〜15重量份, 所述助剂包括偶联剂、 润滑剂、 阻燃剂、 抗氧剂、 耐老 化剂、 稳定剂、 耐温剂、 抗菌剂或其组合。  The environmentally-friendly auxiliary agent is 5 to 15 parts by weight, and the auxiliary agent includes a coupling agent, a lubricant, a flame retardant, an antioxidant, an aging agent, a stabilizer, a temperature resistance agent, an antibacterial agent, or a combination thereof.
2. 如权利要求 1所述的秸秆再生环保板材, 其特征在于, 所述秸秆纤维包括粒径 为 20〜1500目的粉状颗粒或为丝状纤维中的一种或两种, 其含水率等于或小于 0. 5%, 以秸秆类秸秆纤维的总重量计。 The straw-recycled environmentally-friendly sheet material according to claim 1, wherein the straw fiber comprises one or two of powder particles having a particle diameter of 20 to 1500 mesh or filamentous fibers, and the water content thereof is equal to Or less than 0.5%, based on the total weight of the straw-based straw fiber.
3. 如权利要求 1所述的秸秆再生环保板材,其特征在于,所述填充料选自磷酸钙、 滑石粉中的一种或两种。 The straw-recycled eco-friendly board according to claim 1, wherein the filler is selected from one or two of calcium phosphate and talc.
4. 如权利要求 1所述的秸秆再生环保板材, 其特征在于, 所述发泡剂为偶氮二甲 酰胺。 The straw-recycled eco-friendly board according to claim 1, wherein the foaming agent is azodicarbonamide.
5.如权利要求 1所述的秸秆再生环保板材, 其特征在于, 所述板材由如下步骤制 备得到: The straw-recycled eco-friendly board according to claim 1, wherein the board is obtained by the following steps:
(a)提供如权利要求 1所述的组分;  (a) providing the component of claim 1;
(b)所述组分分批、 分时段加入高混机进行充分混合及组分预热处理;  (b) the components are added to the high-mixer in batches and over time for thorough mixing and pre-heat treatment of the components;
(c)经混合后的所述组分进入挤出设备, 其入料口温度控制在 100flC〜150flC, 螺杆 中部挤出温度控制在 120°C〜180°C,挤出段温度控制在 140°C〜230°C,模具温度控制在 1600(〜 2500C。 (c) mixing the components after entering the extrusion apparatus, which feed inlet temperature was controlled at 100 fl C~150 fl C, the temperature of the central screw extruder controlled at 120 ° C~180 ° C, the temperature of the extruder segment Controlled at 140 ° C ~ 230 ° C, the mold temperature is controlled at 160 0 (~ 250 0 C.
6. 一种如权利要求 1所述的秸秆再生环保板材的制备方法, 其特征在于, 包括如 下步骤: A method for preparing a straw-recycled environmentally-friendly sheet according to claim 1, comprising the steps of:
(a)提供如权利要求 1所述的组分;  (a) providing the component of claim 1;
(b)所述组分分批、 分时段加入高混机进行充分混合及组分预热处理;  (b) the components are added to the high-mixer in batches and over time for thorough mixing and pre-heat treatment of the components;
(c)经混合后的所述组分进入挤出设备, 其入料口温度控制在 100flC〜150flC, 螺杆 中部挤出温度控制在 120°C〜180°C,挤出段温度控制在 140°C〜230°C,模具温度控制在 160flC〜250flC, 得到挤出的板材。 (c) mixing the components after entering the extrusion apparatus, which feed inlet temperature was controlled at 100 fl C~150 fl C, the temperature of the central screw extruder controlled at 120 ° C~180 ° C, the temperature of the extruder segment control 140 ° C~230 ° C, mold temperature was controlled at 160 fl C~250 fl C, to give the extruded sheet.
7.如权利要求 6所述的方法,其特征在于,所述步骤 (c)的挤出板材是半固体板材, 其在挤出机及牵引机的推、 拉作用下经定形模套进入真空定形箱进行冷却定形。 The method according to claim 6, wherein the extruded sheet of the step (c) is a semi-solid sheet, which is pressed into the vacuum by the shaping sleeve under the push and pull of the extruder and the tractor. The shape box is cooled and shaped.
8. 如权利要求 7所述的方法, 其特征在于, 所述定形后的板材经牵引切断机按设 定的长度进行切割制成成品。 8. The method according to claim 7, wherein the shaped sheet material is cut by a pulling cutter to a predetermined length to form a finished product.
9. 一种如权利要求 1所述的板材在装修、 建筑、 家具、 或地板方面的应用。 9. Use of a panel according to claim 1 in decoration, construction, furniture, or flooring.
10.一种秸秆的用途, 其用于本发明的权利要求 1的秸秆再生环保板材。 A use of straw for use in the straw-recycled environmentally-friendly sheet of claim 1 of the present invention.
PCT/CN2012/084066 2012-11-05 2012-11-05 Environmentally friendly board obtained by recycling straw WO2014067156A1 (en)

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CN105294981A (en) * 2015-11-17 2016-02-03 安徽继宏环保科技有限公司 Straw foaming thermal-insulation and flame-retardation material and preparation method thereof
CN105294980A (en) * 2015-11-17 2016-02-03 安徽继宏环保科技有限公司 Straw foaming thermal-insulation material and preparation method thereof
CN105348838A (en) * 2015-11-24 2016-02-24 安徽继宏环保科技有限公司 Straw foamed antibacterial material and preparation method therefor
CN105462274A (en) * 2015-11-24 2016-04-06 安徽继宏环保科技有限公司 Straw foaming antibacterial heat-preserving material and preparing method thereof
CN105778541A (en) * 2015-12-25 2016-07-20 安徽继宏环保科技有限公司 Straw insect-expelling thermal-insulation material and preparation method thereof
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CN105778542A (en) * 2015-12-25 2016-07-20 安徽继宏环保科技有限公司 Straw foamed composite antibacterial material and preparation method thereof
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