WO2014047745A1 - 一种薄带连铸铸造方法及装置 - Google Patents

一种薄带连铸铸造方法及装置 Download PDF

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Publication number
WO2014047745A1
WO2014047745A1 PCT/CN2012/001312 CN2012001312W WO2014047745A1 WO 2014047745 A1 WO2014047745 A1 WO 2014047745A1 CN 2012001312 W CN2012001312 W CN 2012001312W WO 2014047745 A1 WO2014047745 A1 WO 2014047745A1
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Prior art keywords
tundish
casting
thin strip
distance
molten steel
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PCT/CN2012/001312
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English (en)
French (fr)
Inventor
任三兵
方园
樊俊飞
于艳
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Baoshan Iron and Steel Co Ltd
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Baoshan Iron and Steel Co Ltd
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Application filed by Baoshan Iron and Steel Co Ltd filed Critical Baoshan Iron and Steel Co Ltd
Priority to US14/429,743 priority Critical patent/US9873150B2/en
Priority to PCT/CN2012/001312 priority patent/WO2014047745A1/zh
Priority to JP2015533389A priority patent/JP6478914B2/ja
Priority to KR1020157007704A priority patent/KR20150048202A/ko
Publication of WO2014047745A1 publication Critical patent/WO2014047745A1/zh
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
    • B22D11/10—Supplying or treating molten metal
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
    • B22D11/001—Continuous casting of metals, i.e. casting in indefinite lengths of specific alloys
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
    • B22D11/06—Continuous casting of metals, i.e. casting in indefinite lengths into moulds with travelling walls, e.g. with rolls, plates, belts, caterpillars
    • B22D11/0622—Continuous casting of metals, i.e. casting in indefinite lengths into moulds with travelling walls, e.g. with rolls, plates, belts, caterpillars formed by two casting wheels
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
    • B22D11/10—Supplying or treating molten metal
    • B22D11/11—Treating the molten metal
    • B22D11/116—Refining the metal
    • B22D11/118—Refining the metal by circulating the metal under, over or around weirs
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D41/00—Casting melt-holding vessels, e.g. ladles, tundishes, cups or the like
    • B22D41/005—Casting melt-holding vessels, e.g. ladles, tundishes, cups or the like with heating or cooling means
    • B22D41/01—Heating means
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D41/00—Casting melt-holding vessels, e.g. ladles, tundishes, cups or the like
    • B22D41/005—Casting melt-holding vessels, e.g. ladles, tundishes, cups or the like with heating or cooling means
    • B22D41/01—Heating means
    • B22D41/015—Heating means with external heating, i.e. the heat source not being a part of the ladle
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D41/00—Casting melt-holding vessels, e.g. ladles, tundishes, cups or the like
    • B22D41/50—Pouring-nozzles
    • B22D41/60—Pouring-nozzles with heating or cooling means

Definitions

  • the invention relates to the field of thin strip continuous casting, in particular to a thin strip continuous casting casting method and device. Background technique
  • thin strip continuous casting One of the main forms of thin strip continuous casting is that the molten steel passes through a high speed rotating crystallization roll and solidifies into a 2-5 mm cast strip under the action of rolling force.
  • the basic process of thin strip continuous casting production is: thin strip continuous casting machine (double roll, single roll, belt type), a closed chamber, a looper, a pinch roll, a hot roll (single rack or two racks or none) ) A cold control is taken.
  • the molten steel passes from the ladle through the long nozzle, the tundish and the immersion nozzle into the molten pool formed by the rotating water-cooled crystallization roll and the side sealing plate, and is cooled by the water-cooling crystallization roll to form a cast strip, and the cast strip is sent to the skein guide and the pinch roll Casting conveyor roller conveyor, through hot rolling mill, spray cooling, flying shears to the coiler.
  • Thin strip continuous casting technology is now a research hotspot for researchers in various countries due to its advantages of cost saving, reduction of plant area, reduction of energy consumption, and improvement of production efficiency. It is also called revolutionary in the metallurgical industry. technology.
  • the object of the present invention is to provide a thin strip continuous casting casting method and device, which can realize constant temperature casting of thin strip continuous casting, overcome the quality difference before and after the thin strip is rolled, and constant temperature pouring can stabilize the pulling speed of the thin strip, so that the molten pool The condition is stabilized, thereby reducing quality defects caused by speed changes.
  • a thin strip continuous casting casting method in which molten steel is injected from a large bag into a tundish through a long nozzle, and the intermediate package is heated by molten steel by an external heating method, so that the temperature of the outflow molten steel is kept substantially constant.
  • the tundish is a single-flow tundish.
  • the molten steel flows under the dam of the inner side of the tundish, and then passes over a first dam to enter a steel channel with induction heating.
  • the temperature of the molten steel after induction heating is lower than that of the tundish.
  • the temperature of the injection is increased by 30 to 50 ° C, and the heated molten steel flows out from the outlet on the other side of the tundish to the nozzle for casting.
  • a nozzle induction heater is disposed outside the nozzle.
  • the distance between the induction heater disposed outside the nozzle and the port on the nozzle is 1/2 ⁇ 2/3 of the distance between the inlet and the outlet of the tundish.
  • the inductively heated molten steel passes over a second dam and then flows out of the outlet on the other side of the tundish.
  • a tundish for thin strip continuous casting casting characterized in that a tundish inlet, a dam, a first dam, a retaining wall separating the tundish into two chambers, and
  • the tundish outlet has a through-steel passage through the two chambers, and an induction heater is arranged around the retaining wall of the through-steel passage.
  • a second dam is further disposed in the chamber corresponding to the outlet of the tundish.
  • the distance between the entrance of the tundish and the retaining wall is 1/2 ⁇ 2/3 of the distance between the inlet and the outlet of the tundish.
  • the distance between the retaining wall and the outlet of the tundish is 1/4 ⁇ 2/3 of the distance between the inlet and the outlet of the tundish.
  • the distance between the dam and the retaining wall is 1/3 ⁇ 2/3 of the distance between the entrance of the tundish and the retaining wall.
  • the distance between the first dam and the retaining wall is 1/4 to 1/2 of the distance between the entrance of the tundish and the retaining wall.
  • the molten steel is injected into the tundish through the large package, and the tundish is heated by the external heating method to make the temperature of the outflow molten steel substantially constant.
  • the tundish is a single-flow tundish, the bottom of the tundish corresponding to the nozzle is positioned at the bottom, and the tube is set after the suppressor Heater, after the tube heater, set the dam to remove inclusions and uniform temperature; the tube heater has adjustable power, and the initial use of high power, the molten steel flowing through the channel is heated to make the temperature short.
  • the internal temperature is increased to 30 ⁇ 50 degrees or more, and the outside of the nozzle is also heated by the induction heating device, so that the molten steel maintains the original superheat degree of 30 ⁇ 50 degrees or more.
  • the molten steel with higher superheat flows into the flow distributor from the nozzle.
  • the small holes passing through the distributor smoothly flow into the molten pool without solidification.
  • the power of the electromagnetic induction heating device of the tundish and the nozzle is reduced, so that the molten steel is maintained at a normal superheat degree, thereby achieving constant temperature casting of the thin strip continuous casting without occurrence of a long time. Premature solidification.
  • the induction heater consists of a core, a coil, a refractory material and a pipe.
  • the basic working principle is that after the power is turned on, an induced magnetic field is generated in the iron core due to the current movement of the coil.
  • the motion cutting The magnetic field generates heat that is induced to heat the molten steel.
  • the induction heater has a free adjustment between the maximum and minimum power.
  • the induction heater is adjusted to a high power, and the temperature of the molten steel injected into the tundish can be raised in a shorter time.
  • the power of the tube heater can be adjusted to a lower level, and the original superheat of the molten steel is used for casting;
  • the tube heater is turned on to medium power, and the temperature of the low temperature molten steel is compensated so that the temperature of the molten steel in the normal pouring period is kept at the same level.
  • the power of the nozzle heater is turned on at the initial stage of pouring, and is closed during the normal pouring process. During the pouring process, the temperature of the molten steel passing through the nozzle is raised to 2 to 10'C of the normal temperature.
  • the casting method can realize the constant temperature casting of thin strip continuous casting, which can overcome the difference in quality before and after the thin strip is rolled.
  • the constant temperature casting can stabilize the pulling speed of the thin strip, so that the condition of the molten pool is stabilized, thereby reducing the speed. Quality defects caused by changes.
  • the casting method can fully promote the inclusion of inclusions in the molten steel, thereby improving the casting belt.
  • the casting method can reduce the superheat of the molten steel, thereby reducing the energy consumption, improving the quality of the molten steel, and reducing the loss of the refractory material;
  • the casting range of the thin strip continuous casting steel can be expanded.
  • FIG. 1 is a schematic structural view of an embodiment of the present invention.
  • FIG. 2 is a schematic structural diagram of a tundish according to an embodiment of the present invention.
  • FIG. 3 is a schematic structural view of a water nozzle according to an embodiment of the present invention.
  • FIG. 4 is a schematic structural view of induction heating of a tundish according to an embodiment of the present invention. detailed description
  • molten steel is injected from a large bag into a tundish 1 through a long nozzle, and the tundish is a single-flow tundish, and the molten steel is from the side of the tundish.
  • the damper 2 flows down, and then passes over a first dam 3, and enters a steel channel 4 with induction heating.
  • the temperature of the molten steel after induction heating is 30 ⁇ 50 °C higher than that of the tundish injection.
  • the molten steel flows out from the outlet on the other side of the tundish 1 to the nozzle 5 for casting.
  • a nozzle induction heater 6 is disposed outside the nozzle 5.
  • the distance between the induction heater disposed outside the nozzle and the port on the nozzle is 1/2 ⁇ 2/3 of the distance between the inlet and the outlet of the tundish.
  • the inductively heated molten steel passes over a second dam 7, and then flows out from the outlet on the other side of the tundish.
  • a tundish for thin strip continuous casting casting in which a tundish inlet 101, a damper 2, a first dam 3, and a retaining wall 100 for dividing the tundish into two chambers are sequentially disposed in the tundish 1 And the tundish outlet 102, the retaining wall 100 is provided with a through-steel passage 4 extending through the two chambers, and an induction heater 8 is disposed around the retaining wall of the through-steel passage 4.
  • a second dam 7 is further disposed in the chamber corresponding to the intermediate package outlet 101.
  • the distance B between the inlet of the tundish and the retaining wall is 1/2 to 2/3 of the distance A between the inlet and the outlet of the tundish.
  • the distance C between the retaining wall and the outlet of the tundish is 1/4 to 2/3 of the distance A between the inlet and the outlet of the tundish.
  • the distance D between the dam and the retaining wall is 1/3 ⁇ 2/3 of the distance B between the entrance of the tundish and the retaining wall.
  • the distance E between the first dam and the retaining wall is 1/4 to 1/2 of the distance B between the entrance of the tundish and the retaining wall.
  • the molten steel temperature is heated to a superheat degree of 50 to 100 ° C, and the molten steel is injected into the tundish 1 through the large long nozzle 11 to pass the molten steel through the dam 2
  • the heater inductively heats the molten steel flowing through the molten steel passage through an external power source.
  • the power of the induction heater 8 is adjusted to high power, and the temperature of the molten steel in the tundish 1 is increased by 30 to 50 ° C.
  • a nozzle induction heater 6 is provided outside the nozzle 5 for heating the molten steel through the nozzle 5 at the initial stage of pouring. temperature.
  • the degree of superheat of the molten steel entering the nozzle 5 and the distributor 12 at the initial stage of the pouring can reach 80 to 150 °C.
  • High-temperature molten steel reduces the chance of condensation during the flow through the orifice of the distributor, thus achieving smooth pouring.
  • the molten steel in the molten pool between the double rolls 12 accumulates to form the molten pool 13.
  • the nozzle 5 and The heat storage of the distributor 9 is sufficient.
  • the power of the induction heater 8 in the tundish 1 is lowered, the molten steel is poured in accordance with the normal superheat degree, and the power supply of the nozzle induction heater 6 is turned off.
  • the power of the induction heater 8 is adjusted in accordance with the requirement that the superheat of the molten steel is substantially stable, and the constant temperature pouring in the casting process is realized.
  • the molten steel is solidified between the twin rolls 12 to form a shell, and the cast strip 14 is formed by extrusion of a twin roll, and finally the cast coil 15 is formed by the rolling of the caster.
  • Thin strip continuous casting technology is one of the most competitive technologies in the 21st century. From the convenience of energy conservation and environmental protection, it has the advantages that conventional continuous casting can't match. Therefore, it is highly concerned by countries all over the world.
  • the gating system is the key process and equipment in the thin strip continuous casting process.
  • the proposal of the casting method and device of the present invention will greatly improve the stability of the strip casting, and lay a foundation for the successful realization of the thin strip continuous casting. .

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Continuous Casting (AREA)
  • Casting Support Devices, Ladles, And Melt Control Thereby (AREA)

Abstract

一种薄带连铸铸造方法，钢水通过长水口（11）从大包（10）注入至中间包（1）中，中间包采用外部加热方式为钢水加热，使得出流钢水温度保持基本恒定。该中间包为单流中间包，钢水自中间包内一侧的挡堰（2）下流过，再越过一第一挡坝（3），进入一带感应加热的过钢通道（4），经感应加热后的钢水的温度较中间包注入时温度提升30-50°C，加热后的钢水再自中间包另一侧的出口流出至水口（5）进行浇铸。还公开了一种薄带连铸铸造装置。本申请可实现薄带连铸的恒温浇注，克服薄带整卷前后的质量差异，恒温浇注可以稳定薄带的拉速，使得熔池的状况得到稳定，从而减少由于速度变化而引起的质量缺陷；充分促进钢液中的夹杂物上浮，从而提高铸带质量，减少大包钢水过热度，从而减少能耗，提高钢液质量，减少耐材损耗；减少浇注初期熔池表面冷钢的形成，有利于快速进入至正常浇注期。

Description

说 明 书
一种薄带连铸铸造方法及装置 技术领域
本发明涉及薄带连铸领域， 特别涉及一种薄带连铸铸造方法及装置。 背景技术
近几十年来， 随着连铸技术的进步和在线计算机控制程度的提高， 世 界上各个国家的冶金行业一直希望能够降低钢铁工业的能耗和生产成本， 所以能够将钢水直接浇铸出成品成为研究者们孜孜不倦追求的目标。
薄带连铸主要形式之一是钢水经过高速旋转的结晶辊， 并在轧制力的 作用下凝固成 2-5mm铸带。 目前薄带连铸生产的基本工艺过程是:薄带连 铸机 (双辊、 单辊、 轮带式)一密闭室一活套一夹送辊一热轧 (单机架或两机 架或无)一控冷一卷取。钢水从钢包经过长水口、中间包和浸入式水口进入 旋转的水冷结晶辊与侧封板形成的熔池内， 经过水冷结晶辊的冷却形成铸 带， 通过摆动导板、 夹送辊将铸带送至铸带输送辊道， 经过热轧机， 喷淋 冷却， 飞剪直至卷取机。
薄带连铸技术由于具有节约成本、 缩小厂房面积、 降低能耗、 提高生 产效率等优点， 这项技术现在正成为各个国家的研究者研究的热点， 同时 也被称作是冶金行业的革命性技术。
目前薄带连铸主要存在两个问题： （1 ) 开浇初期高温钢水在从中间 包水口流入布流器以及从布流器的小孔注入双辊之间的过程中容易凝结；
( 2) 钢水长时间的浇注过程中， 大包流入中间包的钢水出现较大幅度的 温降， 严重时发生凝固现象。 发明内容
本发明的目的在于提供一种薄带连铸铸造方法及装置， 可以实现薄带 连铸的恒温浇注， 克服薄带整卷前后的质量差异， 恒温浇注可以稳定薄带 的拉速， 使得熔池的状况得到稳定， 从而减少由于速度变化而引起的质量 缺陷。 可以充分促进钢液中的夹杂物上浮， 从而提高铸带质量； 减少大包 钢水的过热度， 从而减少能耗， 提高钢液质量， 减少耐材的损耗； 可以减 少浇注初期熔池表面冷钢的形成， 有利于快速进入至正常浇注期。
为达到上述目的， 本发明的技术方案是：
一种薄带连铸铸造方法， 钢水通过长水口从大包注入至中间包中， 中 间包采用外部加热方式为钢水加热， 使得出流钢水温度保持基本恒定。 中 间包为单流中间包， 该钢水自中间包内一侧的挡堰下流过， 再越过一第一 挡坝， 进入一带感应加热的过钢通道， 经感应加热后的钢水的温度较中间 包注入时温度提升 30〜50°C ,加热后的钢水再自中间包另一侧的出口流出 至水口进行浇铸。
进一步， 所述的水口外部设置一水口感应加热器。
所述的水口外部设置的感应加热器距离水口上端口的距离为中间包 入口和出口间距的 1/2〜2/3。
又， 经感应加热后的钢水再越过一第二挡坝， 然后自中间包另一侧的 出口流出浇铸。
本发明的一种用于薄带连铸铸造的中间包， 其特征是， 中间包内依次 设置中间包入口、 挡堰、 第一挡坝、 将中间包分隔成两个腔室的挡墙及中 间包出口， 挡墙内设贯通两个腔室的过钢通道， 围绕该过钢通道的挡墙内 设感应加热器。
进一步， 对应中间包出口的腔室中还设一第二挡坝。
所述的中间包入口与挡墙之间的距离为中间包入口与出口之间距离 的 1/2〜2/3。
所述的挡墙与中间包出口之间的距离为中间包入口与出口之间距离 的 1/4〜2/3。
所述的挡堰与挡墙之间的距离为中间包入口与挡墙之间的距离的 1/3〜2/3。
第一挡坝与与挡墙之间的距离为中间包入口与挡墙之间的距离的 1/4〜1/2。
本发明的一种薄带连铸铸造方法， 钢水通过大包注入至中间包中， 中 间包采用外部加热方式为钢水加热， 使得出流钢水温度保持基本恒定。 中 间包为单流中间包， 水口对应的中间包底部位置抑湍器， 抑湍器后设置管 式加热器， 管式加热器后设置设置挡坝， 用于去除夹杂物和均匀温度； 管 式加热器功率可调， 初期使用高功率， 对流过该通道的钢水进行加热， 使 其温度短时间内提高为原有过热度 30〜50度以上， 水口外部亦采用感应 加热装置， 使得钢水保持在原有过热度 30〜50度以上， 这样在初期， 过 热度较高的钢水从水口流入布流器中， 通过布流器的小孔顺利流入至熔池 中， 而不会发生凝固。 在后期， 当双辊之间建立熔池后， 则减小中间包及 水口外部电磁感应加热装置功率， 使得钢水保持在正常的过热度， 从而实 现薄带连铸长时间的恒温浇注而不发生过早凝固现象。
感应加热器由铁芯、 线圈、 耐材及管道组成， 其基本工作原理为接通 电源后， 由于线圈的电流运动， 在铁芯中产生感应磁场， 当钢水从管道中 通过磁场时， 运动切割磁场产生感应热量从而加热钢水。
感应加热器具有最大和最小功率之间的自由调节， 在初期， 薄带开浇 需要较高的初始温度， 感应加热器调至大功率， 能够较短时间内将中间包 内注入的钢水温度提升 30〜50°C， 当双辊之间的熔池建立液位后， 可将管 式加热器的功率调至较低水平， 利用钢水原有的过热度进行浇注； 在薄带 连铸浇注较长时间后， 将管式加热器开启至中等功率， 对低温钢水进行温 度补偿， 使得正常浇注期钢水温度基本保持在同一水平。
水口加热器的功率在浇注初期开启， 在正常浇注过程中关闭， 在开浇 过程中将通过水口的钢水温度提高至常规温度的 2〜10'C。
本发明的有益效果
1.使用本浇注方法可以实现薄带连铸的恒温浇注， 可以克服薄带整卷 前后的质量差异， 另外恒温浇注可以稳定薄带的拉速， 使得熔池的状况得 到稳定， 从而减少由于速度变化而引起的质量缺陷。
2.使用本浇注方法可以充分促进钢液中的夹杂物上浮， 从而提高铸带
、 3.利用本浇注方法可以减少大包钢水的过热度， 从而减少能耗， 提高 钢液质量， 减少耐材的损耗；
4.通过该浇注方法， 可以减少浇注初期熔池表面冷钢的形成， 有利于 快速进入至正常浇注期；
5.通过该浇注方法， 可以扩大薄带连铸钢种的浇注范围。 附图说明
图 1为本发明一实施例的结构示意图。
图 2为本发明实施例中中间包的结构示意图。
图 3为本发明实施例中水口的的结构示意图。
图 4为本发明实施例中中间包感应加热的的结构示意图。 具体实施方式
参见图 1〜图 4， 本发明的一种薄带连铸铸造方法， 钢水通过长水口从 大包注入至中间包 1中， 中间包为单流中间包， 该钢水自中间包内 1一侧 的挡堰 2下流过， 再越过一第一挡坝 3， 进入一带感应加热的过钢通道 4， 经感应加热后的钢水的温度较中间包注入时温度提升 30〜50°C，加热后的 钢水再自中间包 1另一侧的出口流出至水口 5进行浇铸。
进一步， 所述的水口 5外部设置一水口感应加热器 6。
所述的水口外部设置的感应加热器距离水口上端口的距离为中间包 入口和出口间距的 1/2〜2/3。
又， 经感应加热后的钢水再越过一第二挡坝 7， 然后自中间包另一侧 的出口流出浇铸。
本发明的一种用于薄带连铸铸造的中间包， 中间包 1内依次设置中间 包入口 101、 挡堰 2、 第一挡坝 3、 将中间包分隔成两个腔室的挡墙 100 及中间包出口 102， 挡墙 100内设贯通两个腔室的过钢通道 4， 围绕该过 钢通道 4的挡墙内设感应加热器 8。
进一步， 对应中间包出口 101的腔室中还设一第二挡坝 7。
所述的中间包入口与挡墙之间的距离 B 为中间包入口与出口之间距 离 A的 1/2〜2/3。挡墙与中间包出口之间的距离 C为中间包入口与出口之 间距离 A的 1/4〜2/3。挡堰与挡墙之间的距离 D为中间包入口与挡墙之间 的距离 B的 1/3〜2/3。第一挡坝与与挡墙之间的距离 E为中间包入口与挡 墙之间的距离 B的 1/4〜1/2。
按照大包 10容量， 考虑大包 10的温降， 将钢水温度加热至 50〜100 °C的过热度，通过大包长水口 11将钢水注入中间包 1中，钢水通过挡堰 2、 第一挡坝 3后流入受感应加热器 8感应加热的过钢通道 4， 加热器通过外 接电源对流过钢水通道的钢水进行感应加热。
浇注初期， 感应加热器 8的功率调至高功率， 将中间包 1内的钢水温 度提高 30〜50°C， 另外在水口 5外部设置水口感应加热器 6， 用于开浇初 期加热通过水口 5钢水的温度。 这样在开浇初期进入水口 5和布流器 12 的钢水过热度可达到 80〜150°C。 高温钢水在流过布流器小孔的过程中减 少了发生凝结的机会， 以此实现顺利开浇。
当钢水不断的从布流器 9布流至双辊 12之间时， 双辊 12之间的熔池 中钢水积累形成熔池 13， 当熔池 13液位达到一定高度后， 水口 5及布流 器 9的蓄热充分， 此时调低中间包 1内感应加热器 8的功率， 使钢水按照 正常的过热度进行浇注， 关闭水口感应加热器 6的电源。
当进行长时间浇注时， 按照保持钢水过热度基本稳定的要求调整感应 加热器 8功率， 实现浇铸过程中的恒温浇注。 钢水在双辊 12之间发生凝 固， 形成坯壳， 通过双辊的挤压形成铸带 14， 最终通过铸卷机的卷动形成 铸卷 15。
薄带连铸技术是 21 世纪最具竞争力的技术之一， 从节约能源、 环保 等方便都有常规连铸所不能比拟的优点， 因此受到世界各国的大力关注； 而中间包及布流器浇注系统是薄带连铸过程中的关键工艺和设备， 本发明 浇注方法及装置的提出， 将在很大程度上提高薄带连铸浇注的稳定性， 为 薄带连铸的成功实现奠定基础。

Claims

权 利 要 求 书
1. 一种薄带连铸铸造方法， 钢水通过长水口从大包注入至中间包中， 中 间包采用外部加热方式加热钢水， 使得整个浇注过程的钢水温度基本 保持恒定。
2. 如权利要求 1 所述的中间包， 该钢水自中间包内一侧的挡堰下流过， 再越过一第一挡坝， 进入一带感应加热装置的过钢通道， 经感应加热 后的钢水的温度较中间包注入时温度提升 30〜50°C , 加热后的钢水再 自中间包另一侧的出口流出至水口进行浇铸。
3. 如权利要求 2所述的薄带连铸铸造方法， 其特征是， 所述的水口外部 设置一水口感应加热器。
4. 如权利要求 2所述的薄带连铸铸造方法， 其特征是， 所述的水口外部 设置的感应加热器距离水口上端口的距离为中间包入口和出口间距的 〜 。
5. 如权利要求 2所述的薄带连铸铸造方法， 其特征是， 经感应加热后的 钢水再越过一第二挡坝， 然后自中间包另一侧的出口流出浇铸。
6. 一种用于薄带连铸铸造的中间包， 其特征是， 中间包内依次设置中间 包入口、 挡堰、 第一挡坝、 将中间包分隔成两个腔室的挡墙及中间包 出口， 挡墙内设贯通两个腔室的过钢通道， 围绕该过钢通道的挡墙内 设感应加热器， 该加热器包括铁芯、 线圈、 耐材及管道。
7. 如权利要求 6所述的用于薄带连铸铸造的中间包， 其特征是， 对应中 间包出口的腔室中还设一第二挡坝。
8. 如权利要求 6所述的用于薄带连铸铸造的中间包， 其特征是， 所述的 中间包入口与挡墙之间的距离为中间包入口与出口之间距离的 1/2〜 2/3。
9. 如权利要求 6所述的用于薄带连铸铸造的中间包， 其特征是， 所述的 挡墙与中间包出口之间的距离为中间包入口与出口之间距离的 1/4〜
2/3。
10.如权利要求 6所述的用于薄带连铸铸造的中间包， 其特征是， 所述的 挡堰与挡墙之间的距离为中间包入口与挡墙之间的距离的 1/3〜2/3。
11.如权利要求 6所述的用于薄带连铸铸造的中间包， 其特征是， 第一挡 坝与挡墙之间的距离为中间包入口与挡墙之间的距离的 1/4〜 1/2。
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