WO2014034564A1 - Outdoor unit for air conditioner - Google Patents

Outdoor unit for air conditioner Download PDF

Info

Publication number
WO2014034564A1
WO2014034564A1 PCT/JP2013/072577 JP2013072577W WO2014034564A1 WO 2014034564 A1 WO2014034564 A1 WO 2014034564A1 JP 2013072577 W JP2013072577 W JP 2013072577W WO 2014034564 A1 WO2014034564 A1 WO 2014034564A1
Authority
WO
WIPO (PCT)
Prior art keywords
outdoor unit
electrical component
heat exchange
box
air conditioner
Prior art date
Application number
PCT/JP2013/072577
Other languages
French (fr)
Japanese (ja)
Inventor
克弥 石井
佐野 充邦
勝美 古結
達弘 横木
加藤 裕二
Original Assignee
株式会社 東芝
東芝コンシューマエレクトロニクス・ホールディングス株式会社
東芝ホームアプライアンス株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 株式会社 東芝, 東芝コンシューマエレクトロニクス・ホールディングス株式会社, 東芝ホームアプライアンス株式会社 filed Critical 株式会社 東芝
Priority to CN201380044743.2A priority Critical patent/CN104662372B/en
Priority to KR1020157003527A priority patent/KR101917915B1/en
Priority to KR1020167034594A priority patent/KR20160145208A/en
Publication of WO2014034564A1 publication Critical patent/WO2014034564A1/en

Links

Images

Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24FAIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F1/00Room units for air-conditioning, e.g. separate or self-contained units or units receiving primary air from a central station
    • F24F1/06Separate outdoor units, e.g. outdoor unit to be linked to a separate room comprising a compressor and a heat exchanger
    • F24F1/20Electric components for separate outdoor units
    • F24F1/24Cooling of electric components
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24FAIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F1/00Room units for air-conditioning, e.g. separate or self-contained units or units receiving primary air from a central station
    • F24F1/06Separate outdoor units, e.g. outdoor unit to be linked to a separate room comprising a compressor and a heat exchanger
    • F24F1/20Electric components for separate outdoor units
    • F24F1/22Arrangement or mounting thereof
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24FAIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F1/00Room units for air-conditioning, e.g. separate or self-contained units or units receiving primary air from a central station
    • F24F1/06Separate outdoor units, e.g. outdoor unit to be linked to a separate room comprising a compressor and a heat exchanger
    • F24F1/40Vibration or noise prevention at outdoor units
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K5/00Casings, cabinets or drawers for electric apparatus
    • H05K5/02Details
    • H05K5/0213Venting apertures; Constructional details thereof
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K7/00Constructional details common to different types of electric apparatus
    • H05K7/20Modifications to facilitate cooling, ventilating, or heating
    • H05K7/20009Modifications to facilitate cooling, ventilating, or heating using a gaseous coolant in electronic enclosures
    • H05K7/20136Forced ventilation, e.g. by fans
    • H05K7/20154Heat dissipaters coupled to components
    • H05K7/20163Heat dissipaters coupled to components the components being isolated from air flow, e.g. hollow heat sinks, wind tunnels or funnels
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K7/00Constructional details common to different types of electric apparatus
    • H05K7/20Modifications to facilitate cooling, ventilating, or heating
    • H05K7/2089Modifications to facilitate cooling, ventilating, or heating for power electronics, e.g. for inverters for controlling motor
    • H05K7/20909Forced ventilation, e.g. on heat dissipaters coupled to components
    • H05K7/20918Forced ventilation, e.g. on heat dissipaters coupled to components the components being isolated from air flow, e.g. hollow heat sinks, wind tunnels or funnels

Definitions

  • Embodiment of this invention is related with the outdoor unit of an air conditioner.
  • the outdoor unit of the air conditioner has a heat exchange room and a machine room.
  • the heat exchange chamber and the machine room are partitioned by a partition plate provided vertically from the bottom.
  • a fan and an outdoor exchanger are provided in the heat exchange chamber.
  • a compressor is provided in the machine room.
  • the outdoor unit of an air conditioner includes an electrical component box.
  • the electrical component box is provided at the upper end of the partition plate and straddles the heat exchange chamber and the machine chamber. An electric part for driving and controlling a compressor, a blower and the like is accommodated in the electric part box.
  • the inverter board is accommodated in the electrical component box.
  • the inverter board is mounted with a switching element, which is an electrical component, an electrolytic capacitor, and the like, and a heat sink for heat dissipation is attached.
  • the heat sink is attached so as to be exposed on the lower surface of the end portion closest to the heat exchange chamber so as to facilitate heat dissipation.
  • a step-up transformer or the like has been configured separately from an electric component box without being provided on the inverter board because it is a heavy object and generates significant heat accompanying air-conditioning operation. Therefore, the conventional configuration requires a space for mounting the step-up transformer separately from the electrical component box, which complicates the structure of the outdoor unit and invites an increase in the size of the housing.
  • the air conditioner has a structure in which it is difficult for the electrical components that generate heat and generate high temperatures due to air conditioning operation to hardly affect the electrical components that generate less heat while suppressing the increase in size of the electrical component box.
  • An outdoor unit was desired.
  • the outdoor unit of the air conditioner in the present embodiment constitutes a heat exchange chamber provided with a blower and an outdoor heat exchanger, a machine room provided with a compressor, and a bottom part of the heat exchange chamber and the machine room.
  • a partition plate provided upright with respect to the bottom plate and partitioning the heat exchange chamber and the machine chamber, and an electrical component provided above the partition plate and straddling the machine chamber and the heat exchange chamber
  • a first electrical component that is at a high temperature during the air-conditioning operation among the plurality of electrical components, and is disposed in the heat exchange chamber side;
  • An inverter board in which a second electric component with little heat generation is arranged on the machine room side, and a heat sink provided on the heat exchange chamber side between the first electric component and the second electric component.
  • disassembles and shows the outdoor unit of the air conditioner by one Embodiment Cross-sectional plan view of outdoor unit explaining the flow of wind when the blower is driven (A) is a plan view of the electrical component box, (B) is a front view of the electrical component box An exploded perspective view showing the electrical component box in an inverted position
  • the front view which expanded the principal part of FIG. 7 for demonstrating the positional relationship of an air blower and an electrical component box structure. Sectional view from the front of the electrical component box explaining noise countermeasures in the electrical component box
  • the outdoor unit 1 shown in FIG. 1 has a bottom plate 1a, a front plate 1b, a top plate 1c, a side plate 1d, and a back plate.
  • the bottom plate 1a, the front plate 1b, the top plate 1c, the side plate 1d, and the back plate 1e shown in FIG. 2 constitute a casing that serves as an outer shell of the outdoor unit 1.
  • FIG. 1 shows the outdoor unit 1 with the front plate 1b and the top plate 1c removed.
  • a partition plate 2 is provided on the bottom plate 1a.
  • a fan guard 3 is fitted into the front plate 1b.
  • the top plate 1c is formed in a flat plate shape and does not have an opening.
  • the inside of the casing of the outdoor unit 1 is divided by a partition plate 2 into a heat exchange chamber 6 on one side of the outdoor unit 1 and a machine room 10 on the other side.
  • An outdoor heat exchanger 4 and a blower 5 are provided in the heat exchange chamber 6.
  • the outdoor heat exchanger 4 is configured in a substantially L shape in plan view.
  • the blower 5 is provided on the bottom plate 1 a and is opposed to the outdoor heat exchanger 4.
  • a compressor 7 and a gas-liquid separator 8, and pipes 9 connected to the compressor 7 and the gas-liquid separator 8 are provided in the machine room 10.
  • the outdoor unit 1 includes an electrical component box D.
  • the electrical component box D is provided at the upper end of the partition plate 2.
  • the electrical component box D is provided across the heat exchange chamber 6 and the machine room 10. That is, one side part of the electrical component box D projects to the heat exchange chamber 6 side, and the other side part projects to the machine room 10 side.
  • the upper end portion of the partition plate 2 is recessed in a concave shape corresponding to the portion where the electric component box D is placed. In this case, in the state where the electric component box D is placed on the upper end portion of the partition plate 2, the height of the upper surface of the electric component box D substantially matches the height of the upper end of the outdoor heat exchanger 4.
  • a part of the electrical component box D is provided so as to protrude into the heat exchange chamber 6. Therefore, as shown in FIG. 2, a part of the blower 5 provided on the bottom plate 1a is hidden behind the electric component box D and cannot be seen.
  • the back plate 1e and the left side plate 1d in FIGS. 1 and 2 are each configured in a frame shape. Therefore, the outdoor heat exchanger 4 is exposed to the outside.
  • the electrical component box D has a substrate storage box cover 11 and a substrate storage box 12.
  • the substrate storage box cover 11 and the substrate storage box 12 constitute an outer shell of the electrical component box D.
  • the substrate storage box cover 11 has a lid shape and constitutes the upper part of the outer shell of the electrical component box D.
  • the substrate storage box 12 constitutes the lower part of the outer shell of the electrical component box D.
  • the substrate storage box 12 is made of a metal plate, has a box shape, and has an upper surface opened.
  • the substrate storage box 12 has a recess 12a.
  • the recessed portion 12a is located in a portion closer to one side from the central portion in the left-right direction of the substrate storage box 12, and is recessed in a concave shape.
  • the substrate storage box 12 is provided with a heat sink 13.
  • the heat sink 13 is made of a metal material having excellent heat dissipation.
  • the heat sink 13 integrally includes a plurality of fins 13a and a root portion 13b.
  • the root portion 13b is configured in a plate shape.
  • the plurality of fins 13a are provided upright in a direction substantially perpendicular to the root portion 13b. Note that the fin 13a does not need to be completely perpendicular to the root portion 13b, and may be perpendicular to an extent that allows an error in manufacturing. Furthermore, the fins 13a may be provided so as to be inclined with respect to the root portion 13b.
  • the fins 13a are provided with a predetermined gap therebetween. As shown in FIG. 4, a collar portion 13c protruding in the left-right direction is formed around the root portion 13b. The fin 13 a protrudes downward from the recess 12 a in a state where the heat sink 13 is provided in the substrate storage box 12. The root portion 13b faces the hollow portion 12a of the electrical component box D.
  • FIG. 4 is an exploded perspective view of the electric component box D turned upside down, and shows the upper and lower surfaces opposite to the actual arrangement incorporated in the outdoor unit 1. That is, after the electrical component box D is assembled in the posture shown in FIG. 4, the posture shown in FIG. 4 is reversed and placed on the upper end portion of the partition plate 2.
  • FIG. 4 shows the substrate storage box cover 11 at the lowest position.
  • the substrate storage box cover 11 is made of a flat metal plate and has a side portion whose periphery is folded upward.
  • An inverter board 15 formed of a printed wiring board is provided on the upper part of the board storage box cover 11.
  • the inverter board 15 has a printed wiring 16.
  • FIG. 4 schematically shows a part of the printed wiring 16.
  • the inverter board 15 is provided with electrical components and a heat sink 13 on the upper surface in the posture shown in FIG.
  • the electrical component box D has a substrate support 17.
  • the substrate support 17 is a resin molded product and is configured in a frame shape.
  • the inverter board 15 is fitted into the board support 17 and fixed.
  • the substrate support 17 has a fitting portion 17a.
  • the fitting portion 17 a is provided at a position slightly leftward from the central portion in the left-right direction of the substrate support 17, and is provided at a position corresponding to the recessed portion 12 a of the substrate storage box 12.
  • the shape of the root portion 13b including the flange portion 13c is larger than the shape of the hole of the recessed portion 12a. Therefore, the heat sink 13 does not pass through the hole of the recessed part 12a, but the collar part 13c part is latched by the recessed part 12a.
  • the inverter board 15 is fitted into the frame of the board support 17, the heat sink 13 is fitted into the recess 12 a from below in FIG. 4 while being provided on the inverter board 15. Thereby, it fixes so that the fin 13a may protrude from the hollow part 12a.
  • the substrate storage box 12 is fitted into the substrate support 17 to which the inverter substrate 15 is attached from above.
  • the height H1 of the upper surface of the left portion with respect to the recess 12a is lower than the height H2 of the upper surface of the right portion with respect to the recess 12a.
  • the inverter board 15 to which the heat sink 13 is attached is fitted and fixed to the board support 17.
  • the board storage box 12 is fitted into the board support 17 to which the inverter board 15 is fixed.
  • the fins 13 a of the heat sink 13 extend from the recess 12 a of the substrate storage box 12.
  • the substrate storage box 12 has a ventilation opening 19 and two insertion portions e.
  • the ventilation opening 19 is provided on the left side of the substrate storage box 12 and is configured by a large number of small holes.
  • the insertion portion e is provided on the outer surface of the left side portion of the substrate storage box 12 and is provided on both sides in the front-rear direction with respect to the ventilation opening 19.
  • the waterproof board 20 is attached to the insertion part e.
  • the waterproof plate 20 is made of a metal plate, and is formed so that the central portion on the plate protrudes to the side opposite to the substrate storage box 12. As shown in FIG. 4, the waterproof plate 20 has an opening 20 a formed on one side in the front-rear direction so as to penetrate the waterproof plate 20 in, for example, a rectangular shape.
  • the waterproof plate 20 is inserted into the insertion portion e of the substrate storage box 12 and attached to the substrate storage box 12.
  • the waterproof plate 20 covers the ventilation opening 19 and the periphery thereof when attached to the substrate storage box 12.
  • the waterproof board 20 has the opening part 20a. Therefore, the substrate storage box 12 allows outside air to flow from the opening 20 a into the substrate storage box 12 through the ventilation opening 19.
  • the substrate storage box 12 has a plate body that covers the entire surface on the side opposite to the substrate support 17 in the left portion of the recess 12 a.
  • the substrate storage box 12 has a plate body that covers about a half in the left-right direction of the surface on the opposite side of the substrate support 17 in the right portion of the recess 12a.
  • substrate storage box 12 is open about the remaining half of the right side part of the hollow part 12a.
  • the opening on the board support 17 side, in this case the lower surface side, in the board storage box 12 is fitted into the board support 17.
  • the opening on the lower surface side of the substrate storage box 12 is covered with the substrate storage box cover 11 so as to be stored inside the substrate storage box cover 11 together with the substrate support 17.
  • the substrate storage box 12 and the substrate storage box cover 11 are fixed by fitting the peripheral portion at the lower end of the substrate storage box 12 and the side portion that is folded back above the substrate storage box cover 11.
  • the substrate storage box 12 and the substrate storage box cover 11 constitute a casing that is an outer shell of the electrical component box D. And the inverter board
  • a part of the inverter board 15 is exposed from the opening on the right side of the board storage box 12 shown in FIG. On the other hand, the remaining portion of the inverter board 15 is covered with the board support 17 and the board storage box 12. Further, the heat sink 13 is exposed from the recess 12a.
  • the heat sink 13 has the flange portion 13 c pressed against the fitting portion 17 a of the substrate support 17. Then, the peripheral edge of the recess 12 a of the substrate storage box 12 is placed on the substrate support 17. In this state, when the electric component box D is turned upside down so as to be attached to the upper end portion of the partition plate 2, the heat sink 13 is placed around the recessed portion 12 a of the substrate storage box 12 through the fitting portion 17 a of the substrate support 17. It will be supported by the edge.
  • the electrical component box D includes a substrate storage box 12 made of a metal plate and a substrate storage box cover 11. Moreover, the heat sink 13 is comprised with the metal plate. Therefore, the first storage chamber Da is a space surrounded by a metal plate. Therefore, among the electrical components mounted on the inverter board 15, the electrical components located in the first storage chamber Da are arranged in a substantially sealed space surrounded by the metal plate. On the other hand, the upper half of the substrate storage box 12 is opened in the second storage chamber Db. Therefore, among the electrical components mounted on the inverter board 15, the electrical components located in the second storage chamber Db are arranged in a space in which a part thereof is opened.
  • FIG. 5 is a perspective view showing an internal state of the electrical component box D with the electrical component box D turned over and the substrate storage box 12 removed.
  • FIG. 5 shows a state in which the inverter board 15 is housed and fitted in the board support 17.
  • the electrical component box D is completed by attaching the board
  • the inverter board 15 has three inductances 22.
  • the three inductances 22 are mounted in a line on the left side in FIGS. 4 and 5.
  • the inductance 22 is also referred to as a boost choke coil. All of the three inductances 22 generate heat and become high temperature during the air conditioning operation. Moreover, since each inductance 22 is a high frequency switching part, it becomes a high noise generation source. In this case, the inductance 22 is the first electrical component that becomes high temperature during the air conditioning operation.
  • the inductance 22 that is the first electric component is disposed in the first storage chamber Da.
  • the inverter board 15 includes three switching elements 23 and three diodes 24.
  • the switching element 23 is, for example, a PFC MOSFET or IGBT, that is, a field effect transistor, and is also referred to as a boosting power element.
  • the three switching elements 23 and the three diodes 24 are arranged side by side on the left side of the inverter board 15 in the left-right direction, that is, on the right side of the inductance 22 and on the front side of the inverter board 15. Yes.
  • the inverter board 15 has a diode bridge 25 and an IPM (intelligent power module) 26.
  • the IPM 26 is also referred to as a power supply module.
  • the diode bridge 25 and the IPM 26 are provided behind the switching element 23 and the diode 24 and arranged side by side.
  • the switching element 23, the diode 24, the diode bridge 25, and the IPM 26 are first electrical components that are heated at the time of the air conditioning operation because they generate a large amount of heat during the air conditioning operation.
  • the heat sink 13 is provided in contact with the switching element 23, the diode 24, the diode bridge 25, and the IPM 26 that are the first electrical components. Thereby, heat generated in the switching element 23, the diode 24, the diode bridge 25, and the IPM 26 is radiated through the heat sink 13.
  • the heat sink 13 is attached as follows. That is, the root portion 13 b is disposed on the switching element 23, the diode 24, the diode bridge 25, and the IPM 26. Thereafter, the fin 13 a is passed inside the fitting portion 17 a of the substrate support 17. Then, the flange portion 13 c is locked around the fitting portion 17 a of the substrate support 17 and supported by the peripheral portion of the recess portion 12 a of the substrate storage box 12. Thereby, the position of the heat sink 13 is fixed.
  • the inverter board 15 has a plurality of electrolytic capacitors 27, a plurality of noise filters 28, a plurality of large-scale integrated circuits, resistors, lead wire terminal connections, and the like.
  • the electrolytic capacitor 27 generates a small amount of heat accompanying the air conditioning operation and maintains a relatively low temperature.
  • the electrolytic capacitor 27, the noise filter 28, and the like are second electrical components that generate little heat during the air conditioning operation. These second electrical components are disposed in the second storage chamber Db.
  • Each electric component provided on the inverter board 15 constitutes an interleaved PFC (Power Factor Control) circuit having a plurality of booster circuits.
  • the interleaved PFC circuit is used as a power factor correction circuit that improves the power factor on the input side.
  • the booster circuit includes an inductance 22, a switching element 23, and a diode 24.
  • the interleaved PFC circuit operates by making the conduction timings of the switching elements 23 of the booster circuits different from each other. As a result, the current load on each circuit is reduced, and as a result, the components can be downsized.
  • the inverter board 15 has three boosting choke coils that constitute the inductance 22, three switching elements 23 as boosting power elements, and three diodes 24. Three boosting chokes, three switching elements 23, and three diodes 24 constitute three boosting circuits.
  • the compressor 7 and the blower 5 are driven and controlled by a DC voltage controlled by the three booster circuits of the inverter board 15.
  • the inverter board 15 has an interleaved PFC circuit.
  • the inverter board 15 is accommodated in the electrical component box D.
  • the inductance 22 is a first electrical component that becomes high temperature during the air conditioning operation, and is disposed in the first storage chamber Da.
  • the inside of the first storage chamber Da becomes a high temperature portion having a relatively high temperature due to heat generated by the first electrical component.
  • the first storage chamber Da is disposed on the heat exchange chamber 6 side.
  • the second electrical component that generates less heat during the air conditioning operation such as the electrolytic capacitor 27 and the noise filter 28, is disposed in the second storage chamber Db.
  • the inside of the second storage chamber Db is a low-temperature part whose temperature is lower than that of the first storage chamber Da.
  • the second storage chamber Db is disposed on the machine room 10 side.
  • the heat sink 13 is provided between the first storage chamber Da and the second storage chamber Db, that is, between the high temperature portion and the low temperature portion. As shown in FIG. 1, the heat sink 13 is provided on the heat exchange chamber 6 side with respect to the partition plate 2.
  • the blower 5 provided in the heat exchange chamber 6 is driven. Then, the outside air passes through the outdoor heat exchanger 4 and is sucked into the outdoor unit 1, and after heat exchange, is discharged to the outside of the outdoor unit 1. At that time, a part of the air introduced into the heat exchange chamber 6 passes through the ventilation opening 19 from the opening 20a of the waterproof plate 20 through the ventilation opening 19 as shown by solid line arrows in FIG. Flow into.
  • the inductance 22 that has become hot due to the air conditioning operation is efficiently cooled by the outside air flowing into the first storage chamber Da.
  • the outside air that has flowed into the first storage chamber Da is inhibited by the heat sink 13, and thus hardly flows to the second storage chamber Db side.
  • an electrolytic capacitor 27 and the like which are second electrical components that generate little heat during the air conditioning operation, are stored. Therefore, active cooling in the second storage chamber Db is not necessary.
  • the second storage chamber Db is naturally radiated because about half of the substrate storage box 12 covering the second storage chamber Db is opened.
  • the heat sink 13 is provided between the first storage chamber Da and the second storage chamber Db, the air on the first storage chamber Da side that becomes high temperature flows into the second storage chamber Db side. Can be suppressed. Thereby, the temperature rise in the 2nd storage chamber Db can be suppressed.
  • the heat generating components such as the switching element 23, the diode 24, the diode bridge 25, and the IPM 26 that become high temperature during the air-conditioning operation are provided at a substantially central portion of the inverter board 15.
  • the heat sink 13 is provided in contact with the heat generating component which is the first electric component.
  • the inductance 22 that generates a large amount of heat among the first electrical components that are heat generating components is provided on the heat exchange chamber 6 side with respect to the heat sink 13.
  • the inverter electrolytic capacitor 27 is provided on the opposite side of the inductance 22 via the heat sink 13 in order to avoid the influence of heat generation of the inductance 22.
  • the inverter board 15 on which the interleaved PFC circuit is mounted can be mounted with an inductance 22 that is lighter in weight than the reactor instead of the heavy reactor disposed outside the board in the conventional circuit.
  • the inductance 22 generates a large amount of heat during air conditioning operation. Therefore, when the inverter electrolytic capacitor 27 is provided in the vicinity of the inductance 22, the inverter electrolytic capacitor 27 is easily affected by the heat of the inductance 22.
  • the life of the inverter electrolytic capacitor 27 is related to the life of the interleaved PFC circuit. Therefore, if the inverter electrolytic capacitor 27 is provided in the vicinity of the inductance 22 and the inverter electrolytic capacitor 27 is greatly affected by the heat of the inductance 22, the reliability of the interleaved PFC circuit is lowered.
  • the inductance 22 serving as the first electrical component is provided in the first storage chamber Da on the heat exchange chamber 6 side. Therefore, the inductance 22 is cooled by the wind generated by the blower 5.
  • the electrolytic capacitor 27 is provided in the second storage chamber Db on the opposite side of the inductance 22 with respect to the heat sink 13. Thereby, the temperature rise of the electrical component on the inverter board
  • substrate 15 can be suppressed with sufficient balance.
  • the first storage chamber Da and the heat sink 13 are the first storage chamber Da and the heat sink 13, and the second storage chamber Db does not protrude. Therefore, the first storage chamber Da protruding from the partition plate 2 to the heat exchange chamber 6 side prevents raindrops from entering as follows.
  • the first storage chamber Da is configured to be substantially hermetically covered with a metal plate. Therefore, raindrops from the outer peripheral surface are prevented from entering the first storage chamber Da.
  • the ventilation opening 19 provided on the heat exchange chamber 6 side allows the outside air to enter the electrical component box D. However, since the ventilation opening 19 is covered with the waterproof plate 20, the intrusion of raindrops from the outside of the ventilation opening 19 is suppressed.
  • the fin 13a of the heat sink 13 is exposed from the hollow part 12a of the electrical component box D. As shown in FIG. In this case, there is no problem even if raindrops scattered from the blower 5 fall on the fins 13 a of the heat sink 13. On the contrary, the fins 13a are efficiently cooled, and the heat dissipation effect can be increased.
  • the heat sink 13 Since the root portion 13b of the heat sink 13 is in contact with electrical components such as the switching element 23, the diode 24, the diode bridge 25, and the IPM 26, it is necessary to prevent raindrops from falling on the root portion 13b.
  • the heat sink 13 is located in the recess 12 a of the electrical component box D.
  • the fin 13a is exposed from the hollow part 12a, the root part 13b is covered with the hollow part 12a. For this reason, even if raindrops are scattered from the blower 5, it is difficult to reach the inside of the recessed portion 12a of the electrical component box D, and therefore no major problem occurs.
  • the tips of the fins 13a of the heat sink 13 protrude downward from the lower surface of the first storage chamber Da. Therefore, the outside air led from the blower 5 and raindrops scattered from the blower 5 are likely to adhere to the fins 13a. As a result, the heat dissipation action of the heat sink 13 is promoted.
  • the peripheral edge of the recess 12 a supports the flange 13 c of the heat sink 13. For this reason, a direct load by the heat sink 13 is not applied to the inverter board 15.
  • the inverter board 15 equipped with an interleaved PFC circuit has heavy parts such as an electrolytic capacitor 27 and an inductance 22. Therefore, when the electrical component box D is installed in the outdoor unit 1, a load is applied to the inverter board 15.
  • the heat sink 13 is supported not by the inverter board 15 but by the constituent members of the electrical component box D. And the load by the weight of the heat sink 13 is reduced to the inverter board
  • the inductance 22, the coil, the capacitor, and the like provided in the first storage chamber Da are high noise generation sources, that is, high noise portions in the high frequency switching portion.
  • the electrolytic capacitor 27, the noise filter 28, and the like provided in the second storage chamber Db are bottom noise portions and need to be arranged at positions that are not affected by the high noise portion.
  • the first storage chamber Da is surrounded by a substrate storage box 12 and a substrate storage box cover 11 made of a metal plate, and a heat sink 13 made of a metal plate. That is, the high frequency switching component such as the inductance 22 provided in the first storage chamber Da is surrounded by a metal material except for the inverter board 15. Therefore, high-frequency noise generated from high-frequency switching components such as the inductance 22 is blocked by the surrounding metal material. As a result, the noise that propagates to the power supply terminal of the inverter board 15, which is so-called EMC noise (electromagnetic compatibility), can be reduced as much as possible so as to satisfy the regulations.
  • EMC noise electromagnetic compatibility

Abstract

An outdoor unit for an air conditioner is provided with: a heat exchange chamber in which a blower and outdoor heat exchanger are provided; a machine chamber in which a compressor is provided; a divider plate that is provided vertically with respect to a bottom plate constituting a bottom part of the heat exchange chamber and machine chamber and divides the heat exchange chamber and machine chamber; an electrical component box that is on the upper part of the divider plate and is provided so as to straddle the machine chamber and heat exchange chamber; an inverter substrate that is inside the electrical component box, has a plurality of electrical components, has a first electrical component, out of the plurality of electrical components, that has a high temperature during air conditioning operation disposed on the heat exchange chamber side and a second electrical component for which the heat generation during air conditioning operation is small disposed on the machine chamber side; and a heat sink provided on the heat exchange chamber side between the first electrical component and the second electrical component.

Description

空気調和機の室外機Air conditioner outdoor unit
 本発明の実施形態は、空気調和機の室外機に関する。 Embodiment of this invention is related with the outdoor unit of an air conditioner.
 空気調和機の室外機は、熱交換室と機械室とを備えている。熱交換室と機械室とは、底部から垂直に設けられた仕切り板によって区画される。熱交換室には、送風機及び室外交換機が設けられる。機械室には圧縮機が設けられる。空気調和機の室外機は、電気部品箱を備えている。電気部品箱は、仕切り板の上端にあって、熱交換室と機械室とを跨いで設けられている。電気部品箱の内部には、圧縮機や送風機等を駆動制御するための電気部品が収容される。 The outdoor unit of the air conditioner has a heat exchange room and a machine room. The heat exchange chamber and the machine room are partitioned by a partition plate provided vertically from the bottom. A fan and an outdoor exchanger are provided in the heat exchange chamber. A compressor is provided in the machine room. The outdoor unit of an air conditioner includes an electrical component box. The electrical component box is provided at the upper end of the partition plate and straddles the heat exchange chamber and the machine chamber. An electric part for driving and controlling a compressor, a blower and the like is accommodated in the electric part box.
 電気部品箱内には、インバータ基板が収容される。インバータ基板は、電気部品であるスイッチング素子や、電解コンデンサ等が実装され、放熱用のヒートシンクが取り付けられる。ヒートシンクは、放熱がし易いように、最も熱交換室側の端部下面に露出して取付けられる。 The inverter board is accommodated in the electrical component box. The inverter board is mounted with a switching element, which is an electrical component, an electrolytic capacitor, and the like, and a heat sink for heat dissipation is attached. The heat sink is attached so as to be exposed on the lower surface of the end portion closest to the heat exchange chamber so as to facilitate heat dissipation.
特開2004-125260号公報JP 2004-125260 A
 従来、例えば昇圧用トランス等は、重量物であること、及び空調運転に伴って著しい発熱を生じる等の理由から、インバータ基板に設けず、電気部品箱と分離して構成していた。したがって、従来構成では、電気部品箱とは別に昇圧トランスを取付けるためのスペースが必要となり、室外機の構造が複雑化し、筐体の大型化を招いていた。 Conventionally, for example, a step-up transformer or the like has been configured separately from an electric component box without being provided on the inverter board because it is a heavy object and generates significant heat accompanying air-conditioning operation. Therefore, the conventional configuration requires a space for mounting the step-up transformer separately from the electrical component box, which complicates the structure of the outdoor unit and invites an increase in the size of the housing.
 また、従来構成においては、電気部品箱内に設けられる電気部品のうち、空調運転に伴って高温となる例えばスイッチング素子等を一方側にまとめて配置し、発熱の少ない例えば電解コンデンサ等を他方側にまとめて実装している。しかし、1つの箱内に高温となる部品と発熱の少ない部品とを収容することで、箱内の温度の上昇が避けられない状態となっている。 Further, in the conventional configuration, among the electrical components provided in the electrical component box, for example, switching elements and the like, which become hot during the air conditioning operation, are collectively arranged on one side, and an electrolytic capacitor or the like that generates less heat is disposed on the other side. It is implemented collectively. However, by accommodating parts that are high in temperature and parts that generate little heat in one box, a rise in temperature in the box is inevitable.
 このような事情から、電気部品箱の大型化を抑制しつつ、空調運転に伴い発熱し高温となる電気部品による熱の影響が、発熱の少ない電気部品に対して及び難くい構成とした空気調和機の室外機が望まれていた。 For these reasons, the air conditioner has a structure in which it is difficult for the electrical components that generate heat and generate high temperatures due to air conditioning operation to hardly affect the electrical components that generate less heat while suppressing the increase in size of the electrical component box. An outdoor unit was desired.
 本実施形態における空気調和機の室外機は、送風機及び室外熱交換器が設けられた熱交換室と、圧縮機が設けられた機械室と、前記熱交換室及び前記機械室の底部を構成する底板に対して立てて設けられて前記熱交換室と前記機械室とを区画する仕切り板と、前記仕切り板の上部にあって前記機械室と前記熱交換室とを跨いで設けられた電機部品箱と、前記電機部品箱の内部にあって複数の電気部品を有し、複数の前記電気部品のうち、空調運転時に高温となる第一電気部品を前記熱交換室側に配置し、空調運転時に発熱の少ない第二電気部品を前記機械室側に配置したインバータ基板と、前記第一電気部品と前記第二電気部品との間にあって前記熱交換室側に設けられたヒートシンクと、を備える。 The outdoor unit of the air conditioner in the present embodiment constitutes a heat exchange chamber provided with a blower and an outdoor heat exchanger, a machine room provided with a compressor, and a bottom part of the heat exchange chamber and the machine room. A partition plate provided upright with respect to the bottom plate and partitioning the heat exchange chamber and the machine chamber, and an electrical component provided above the partition plate and straddling the machine chamber and the heat exchange chamber A first electrical component that is at a high temperature during the air-conditioning operation among the plurality of electrical components, and is disposed in the heat exchange chamber side; An inverter board in which a second electric component with little heat generation is arranged on the machine room side, and a heat sink provided on the heat exchange chamber side between the first electric component and the second electric component.
一実施形態による空気調和機の室外機を分解して示す斜視図The perspective view which decomposes | disassembles and shows the outdoor unit of the air conditioner by one Embodiment 送風機駆動時における風の流れを説明する室外機の横断平面図Cross-sectional plan view of outdoor unit explaining the flow of wind when the blower is driven (A)は電気部品箱の平面図、(B)は電気部品箱の正面図(A) is a plan view of the electrical component box, (B) is a front view of the electrical component box 電気部品箱を裏返した姿勢で示す分解斜視図An exploded perspective view showing the electrical component box in an inverted position 電気部品箱を裏返した姿勢であって基盤収納箱を取除いた電気部品箱内部の状態を示す斜視図The perspective view which shows the state inside the electrical component box which was the posture which turned the electrical component box upside down and removed the base storage box 電気部品箱内の温度対策を説明する電気部品箱の正面からみた断面図Sectional view from the front of the electrical component box explaining the temperature countermeasures in the electrical component box 送風機駆動時の水の飛散状況を説明する室外機の前面板を外した正面図Front view with the front panel of the outdoor unit removed explaining the state of water splash when driving the blower 送風機と電気部品箱構造の位置関係を説明するための図7の要部を拡大した正面図The front view which expanded the principal part of FIG. 7 for demonstrating the positional relationship of an air blower and an electrical component box structure. 電気部品箱内のノイズ対策を説明する電気部品箱の正面からみた断面図Sectional view from the front of the electrical component box explaining noise countermeasures in the electrical component box
 以下、一実施形態について、図面を参照しながら説明する。
 図1に示す室外機1は、底板1a、前面板1b、天板1c、側面板1d、及び背面板を有している。これら底板1a、前面板1b、天板1c、側面板1d、及び図2に示す背面板1eによって、室外機1の外殻となる筐体が構成されている。図1は、室外機1について、前面板1b及び天板1cを取り外した状態を示している。底板1a上には、仕切り板2が設けられている。前面板1bには、ファンガード3が嵌め込まれている。天板1cは、平板状に形成されており、開口部を有していない。
Hereinafter, an embodiment will be described with reference to the drawings.
The outdoor unit 1 shown in FIG. 1 has a bottom plate 1a, a front plate 1b, a top plate 1c, a side plate 1d, and a back plate. The bottom plate 1a, the front plate 1b, the top plate 1c, the side plate 1d, and the back plate 1e shown in FIG. 2 constitute a casing that serves as an outer shell of the outdoor unit 1. FIG. 1 shows the outdoor unit 1 with the front plate 1b and the top plate 1c removed. A partition plate 2 is provided on the bottom plate 1a. A fan guard 3 is fitted into the front plate 1b. The top plate 1c is formed in a flat plate shape and does not have an opening.
 室外機1の筐体の内部は、仕切り板2によって、室外機1内の一方側にある熱交換室6と、他方側にある機械室10とに区分けされている。熱交換室6内には、室外熱交換器4及び送風機5が設けられている。室外熱交換器4は、平面視で略L字状に構成されている。送風機5は、底板1a上にあって、室外熱交換器4に対向して設けられている。機械室10内には、圧縮機7や気液分離機8、これら圧縮機7や気液分離機8に接続された配管類9が設けられている。 The inside of the casing of the outdoor unit 1 is divided by a partition plate 2 into a heat exchange chamber 6 on one side of the outdoor unit 1 and a machine room 10 on the other side. An outdoor heat exchanger 4 and a blower 5 are provided in the heat exchange chamber 6. The outdoor heat exchanger 4 is configured in a substantially L shape in plan view. The blower 5 is provided on the bottom plate 1 a and is opposed to the outdoor heat exchanger 4. In the machine room 10, a compressor 7 and a gas-liquid separator 8, and pipes 9 connected to the compressor 7 and the gas-liquid separator 8 are provided.
 室外機1は、電気部品箱Dを備えている。電気部品箱Dは、仕切り板2の上端部に設けられている。電気部品箱Dは、熱交換室6と機械室10とを跨いで設けられている。つまり、電気部品箱Dは、その一方の側部が熱交換室6側へ突出し、他方の側部が機械室10側へ突出している。仕切り板2の上端部は、電気部品箱Dが載置される部分に対応して凹状に窪ませてある。この場合、電気部品箱Dを仕切り板2の上端部に載置した状態において、電気部品箱Dの上面の高さは、室外熱交換器4の上端の高さと略一致する。 The outdoor unit 1 includes an electrical component box D. The electrical component box D is provided at the upper end of the partition plate 2. The electrical component box D is provided across the heat exchange chamber 6 and the machine room 10. That is, one side part of the electrical component box D projects to the heat exchange chamber 6 side, and the other side part projects to the machine room 10 side. The upper end portion of the partition plate 2 is recessed in a concave shape corresponding to the portion where the electric component box D is placed. In this case, in the state where the electric component box D is placed on the upper end portion of the partition plate 2, the height of the upper surface of the electric component box D substantially matches the height of the upper end of the outdoor heat exchanger 4.
 電気部品箱Dの一部は、熱交換室6へ突出して設けられている。そのため、図2に示すように、底板1a上に設けられた送風機5の一部は、電気部品箱Dに隠れて見えない。背面板1eと、図1及び図2の左側の側面板1dは、それぞれ枠状に構成されている。そのため、室外熱交換器4は、外部に露出している。 A part of the electrical component box D is provided so as to protrude into the heat exchange chamber 6. Therefore, as shown in FIG. 2, a part of the blower 5 provided on the bottom plate 1a is hidden behind the electric component box D and cannot be seen. The back plate 1e and the left side plate 1d in FIGS. 1 and 2 are each configured in a frame shape. Therefore, the outdoor heat exchanger 4 is exposed to the outside.
 送風機5が駆動されると、外気は、室外熱交換器4の背面と側面から、熱交換室6内へ吸い込まれる。このとき、外気は、室外熱交換器4を通って熱交換され、その後、仕切り板2に案内されて熱交換室6を流れる。熱交換室6内を流れる空気の一部は、電気部品箱Dに沿って流れ、電気部品箱Dを当該電気部品箱Dの外面側から冷却する。すなわち、熱交換室6内を流れる空気の一部は、電気部品箱Dの熱交換室6側に突出する部分における側面部と下面部とに流れ、その後、図1に示す前面板1bのファンガード3から外部へ吹出される。 When the blower 5 is driven, outside air is sucked into the heat exchange chamber 6 from the back and side surfaces of the outdoor heat exchanger 4. At this time, the outside air is heat-exchanged through the outdoor heat exchanger 4, and then is guided by the partition plate 2 and flows through the heat exchange chamber 6. Part of the air flowing in the heat exchange chamber 6 flows along the electric component box D, and cools the electric component box D from the outer surface side of the electric component box D. That is, a part of the air flowing in the heat exchange chamber 6 flows to the side surface portion and the lower surface portion in the portion protruding to the heat exchange chamber 6 side of the electric component box D, and then the fan of the front plate 1b shown in FIG. It blows out from the guard 3 to the outside.
 図3に示すように、電気部品箱Dは、基板収納箱カバー11と、基板収納箱12とを有している。基板収納箱カバー11と基板収納箱12とは、電気部品箱Dの外殻を構成している。基板収納箱カバー11は、蓋状であって、電気部品箱Dの外殻の上部を構成している。基板収納箱12は、電気部品箱Dの外殻の下部を構成するものである。基板収納箱12は、金属板で構成され、箱状であって上面が開口している。 As shown in FIG. 3, the electrical component box D has a substrate storage box cover 11 and a substrate storage box 12. The substrate storage box cover 11 and the substrate storage box 12 constitute an outer shell of the electrical component box D. The substrate storage box cover 11 has a lid shape and constitutes the upper part of the outer shell of the electrical component box D. The substrate storage box 12 constitutes the lower part of the outer shell of the electrical component box D. The substrate storage box 12 is made of a metal plate, has a box shape, and has an upper surface opened.
 図3(B)及び図4に示すように、基板収納箱12には、窪み部12aが形成されている。窪み部12aは、基板収納箱12の左右方向の中央部分から一方側寄り部分にあって、凹状に窪んでいる。 As shown in FIG. 3B and FIG. 4, the substrate storage box 12 has a recess 12a. The recessed portion 12a is located in a portion closer to one side from the central portion in the left-right direction of the substrate storage box 12, and is recessed in a concave shape.
 基板収納箱12には、ヒートシンク13が設けられる。ヒートシンク13は、放熱性の優れた金属材で構成されている。ヒートシンク13は、複数枚のフィン13aと、根元部13bとを一体に有している。根元部13bは、板状に構成されている。複数枚のフィン13aは、根元部13bに対して略直角方向に立てて設けられている。なお、フィン13aは、根元部13bに対して完全に直角である必要はなく、製造上生じる誤差を許容する程度に直角であれば良い。更に、フィン13aは、根元部13bに対して斜めに立てて設けても良い。 The substrate storage box 12 is provided with a heat sink 13. The heat sink 13 is made of a metal material having excellent heat dissipation. The heat sink 13 integrally includes a plurality of fins 13a and a root portion 13b. The root portion 13b is configured in a plate shape. The plurality of fins 13a are provided upright in a direction substantially perpendicular to the root portion 13b. Note that the fin 13a does not need to be completely perpendicular to the root portion 13b, and may be perpendicular to an extent that allows an error in manufacturing. Furthermore, the fins 13a may be provided so as to be inclined with respect to the root portion 13b.
 各フィン13aは、相互に所定の隙間を空けて設けられている。根元部13bの周囲には、図4に示すように、左右方向へ突出する鍔部13cが形成されている。フィン13aは、ヒートシンク13が基板収納箱12に設けられた状態において、窪み部12aから下方へ突出している。根元部13bは、電気部品箱Dの窪み部12aと対向している。 The fins 13a are provided with a predetermined gap therebetween. As shown in FIG. 4, a collar portion 13c protruding in the left-right direction is formed around the root portion 13b. The fin 13 a protrudes downward from the recess 12 a in a state where the heat sink 13 is provided in the substrate storage box 12. The root portion 13b faces the hollow portion 12a of the electrical component box D.
 図4は、電気部品箱Dを裏返した状態の分解斜視図であり、室外機1に組み込まれる実際の配置とは上下面を逆に図示している。すなわち、電気部品箱Dは、図4に示す姿勢で組み立てられた後、図4に示す姿勢を上下逆にして、仕切り板2の上端部に載設される。 FIG. 4 is an exploded perspective view of the electric component box D turned upside down, and shows the upper and lower surfaces opposite to the actual arrangement incorporated in the outdoor unit 1. That is, after the electrical component box D is assembled in the posture shown in FIG. 4, the posture shown in FIG. 4 is reversed and placed on the upper end portion of the partition plate 2.
 図4は、最も下位に基板収納箱カバー11を示している。基板収納箱カバー11は、平板状の金属板で構成され、周囲を上方へ折り返した辺部を有している。基板収納箱カバー11の上部には、プリント配線基板で構成されるインバータ基板15が設けられる。インバータ基板15は、プリント配線16を有している。図4には、プリント配線16の一部を概略的に示している。また、インバータ基板15には、図4に示す姿勢における上面に、電気部品が実装されるとともに、ヒートシンク13が設けられる。 FIG. 4 shows the substrate storage box cover 11 at the lowest position. The substrate storage box cover 11 is made of a flat metal plate and has a side portion whose periphery is folded upward. An inverter board 15 formed of a printed wiring board is provided on the upper part of the board storage box cover 11. The inverter board 15 has a printed wiring 16. FIG. 4 schematically shows a part of the printed wiring 16. The inverter board 15 is provided with electrical components and a heat sink 13 on the upper surface in the posture shown in FIG.
 電気部品箱Dは、基板支え17を有している。基板支え17は、樹脂モールド品であって枠状に構成されている。インバータ基板15は、基板支え17内に嵌め込まれて固定される。基板支え17は、嵌め込み部17aを有している。嵌め込み部17aは、基板支え17の左右方向の中央部からやや左寄り部分にあって、基板収納箱12の窪み部12aに対応する位置に設けられている。 The electrical component box D has a substrate support 17. The substrate support 17 is a resin molded product and is configured in a frame shape. The inverter board 15 is fitted into the board support 17 and fixed. The substrate support 17 has a fitting portion 17a. The fitting portion 17 a is provided at a position slightly leftward from the central portion in the left-right direction of the substrate support 17, and is provided at a position corresponding to the recessed portion 12 a of the substrate storage box 12.
 ヒートシンク13において、鍔部13cを含む根元部13bの形状は、窪み部12aの穴の形状よりも大きい。そのため、ヒートシンク13は、窪み部12aの穴を通り抜けることなく、鍔部13c部分が窪み部12aに係止される。ヒートシンク13は、インバータ基板15が基板支え17の枠内に嵌め込まれる際、インバータ基板15上に設けられた状態で、図4における下方から窪み部12aに嵌め込まれる。これにより、窪み部12aからフィン13aが突出するように固定される。 In the heat sink 13, the shape of the root portion 13b including the flange portion 13c is larger than the shape of the hole of the recessed portion 12a. Therefore, the heat sink 13 does not pass through the hole of the recessed part 12a, but the collar part 13c part is latched by the recessed part 12a. When the inverter board 15 is fitted into the frame of the board support 17, the heat sink 13 is fitted into the recess 12 a from below in FIG. 4 while being provided on the inverter board 15. Thereby, it fixes so that the fin 13a may protrude from the hollow part 12a.
 インバータ基板15が取り付けられた基板支え17には、その上部から基板収納箱12が嵌め込まれる。この場合、図4に示す基板収納箱12において、窪み部12aに対して左側部分の上面の高さH1は、窪み部12aに対して右側部分の上面の高さH2よりも低い。 The substrate storage box 12 is fitted into the substrate support 17 to which the inverter substrate 15 is attached from above. In this case, in the substrate storage box 12 shown in FIG. 4, the height H1 of the upper surface of the left portion with respect to the recess 12a is lower than the height H2 of the upper surface of the right portion with respect to the recess 12a.
 基板支え17には、ヒートシンク13が取り付けられたインバータ基板15が嵌め込まれて固定されている。そして、基板収納箱12は、インバータ基板15が固定された基板支え17に嵌め込まれる。これにより、ヒートシンク13のフィン13aは、基板収納箱12の窪み部12aから延び出る。 The inverter board 15 to which the heat sink 13 is attached is fitted and fixed to the board support 17. The board storage box 12 is fitted into the board support 17 to which the inverter board 15 is fixed. As a result, the fins 13 a of the heat sink 13 extend from the recess 12 a of the substrate storage box 12.
 基板収納箱12は、通風用開口部19と、二ヶ所の差し込み部eと、を有している。通風用開口部19は、図4に示すように、基板収納箱12の左側部にあって、多数の小孔で構成されている。差し込み部eは、基板収納箱12の左側部の外面にあって、通風用開口部19に対して前後方向の両側に設けられている。差し込み部eには、防水板20が取り付けられる。防水板20は、金属板で構成され、板上の中央部分を基板収納箱12と反対側へ突出するように形成されている。防水板20は、図4に示すように、前後方向の一方の側部において、当該防水板20を例えば矩形状に貫いて形成された開口部20aを有している。 The substrate storage box 12 has a ventilation opening 19 and two insertion portions e. As shown in FIG. 4, the ventilation opening 19 is provided on the left side of the substrate storage box 12 and is configured by a large number of small holes. The insertion portion e is provided on the outer surface of the left side portion of the substrate storage box 12 and is provided on both sides in the front-rear direction with respect to the ventilation opening 19. The waterproof board 20 is attached to the insertion part e. The waterproof plate 20 is made of a metal plate, and is formed so that the central portion on the plate protrudes to the side opposite to the substrate storage box 12. As shown in FIG. 4, the waterproof plate 20 has an opening 20 a formed on one side in the front-rear direction so as to penetrate the waterproof plate 20 in, for example, a rectangular shape.
 防水板20は、基板収納箱12の差し込み部eに差し込まれて基板収納箱12に取り付けられる。防水板20は、基板収納箱12に取り付けられた状態において、通風用開口部19及びその周囲を覆っている。この場合、防水板20は、開口部20aを有している。そのため、基板収納箱12は、外気が開口部20aから通風用開口部19を介して基板収納箱12内部へ流れることを許容している。 The waterproof plate 20 is inserted into the insertion portion e of the substrate storage box 12 and attached to the substrate storage box 12. The waterproof plate 20 covers the ventilation opening 19 and the periphery thereof when attached to the substrate storage box 12. In this case, the waterproof board 20 has the opening part 20a. Therefore, the substrate storage box 12 allows outside air to flow from the opening 20 a into the substrate storage box 12 through the ventilation opening 19.
 図4に示すように、基板収納箱12は、窪み部12aの左側部分において、基板支え17と反対側の面全体を覆う板体を有している。また、基板収納箱12は、窪み部12aの右側部分において、基板支え17と反対側の面のうち左右方向の半分程度を覆う板体を有している。そして、基板収納箱12は、窪み部12aの右側部分の残り半分程度が開放されている。 As shown in FIG. 4, the substrate storage box 12 has a plate body that covers the entire surface on the side opposite to the substrate support 17 in the left portion of the recess 12 a. In addition, the substrate storage box 12 has a plate body that covers about a half in the left-right direction of the surface on the opposite side of the substrate support 17 in the right portion of the recess 12a. And the board | substrate storage box 12 is open about the remaining half of the right side part of the hollow part 12a.
 基板支え17にインバータ基板15が嵌め込まれた後、基板収納箱12における基板支え17側この場合下面側の開口が、基板支え17に嵌め込まれる。そして、基板収納箱12の下面側の開口は、基板支え17とともに、基板収納箱カバー11の内部に収容されるようにして当該基板収納箱カバー11に覆われる。基板収納箱12と基板収納箱カバー11とは、基板収納箱12の下端周辺部と、基板収納箱カバー11の上方へ折り返した辺部とを嵌め合わせることで固定される。 After the inverter board 15 is fitted into the board support 17, the opening on the board support 17 side, in this case the lower surface side, in the board storage box 12 is fitted into the board support 17. The opening on the lower surface side of the substrate storage box 12 is covered with the substrate storage box cover 11 so as to be stored inside the substrate storage box cover 11 together with the substrate support 17. The substrate storage box 12 and the substrate storage box cover 11 are fixed by fitting the peripheral portion at the lower end of the substrate storage box 12 and the side portion that is folded back above the substrate storage box cover 11.
 このように、基板収納箱12と基板収納箱カバー11とによって、電気部品箱Dの外殻となる筐体が構成される。そして、その電気部品箱Dの内部には、電気部品が取り付けられたインバータ基板15が収容される。 As described above, the substrate storage box 12 and the substrate storage box cover 11 constitute a casing that is an outer shell of the electrical component box D. And the inverter board | substrate 15 with which the electrical component was attached is accommodated in the inside of the electrical component box D. FIG.
 インバータ基板15の一部分は、図4に示す基板収納箱12の右側の上面開口から露出する。一方、インバータ基板15の残りの部分は、基板支え17と基板収納箱12とに覆われている。また、ヒートシンク13は、窪み部12aから露出する。 A part of the inverter board 15 is exposed from the opening on the right side of the board storage box 12 shown in FIG. On the other hand, the remaining portion of the inverter board 15 is covered with the board support 17 and the board storage box 12. Further, the heat sink 13 is exposed from the recess 12a.
 ヒートシンク13は、図4の姿勢において、鍔部13cが基板支え17の嵌め込み部17aに押さえ付けられる。そして、基板支え17の上に、基板収納箱12の窪み部12aの周囲の縁部が載る。この状態で、電気部品箱Dを、仕切り板2の上端部に取り付けるために上下逆にすると、ヒートシンク13は、基板支え17の嵌め込み部17aを介して基板収納箱12の窪み部12aの周囲の縁部に支持されることとなる。 In the posture of FIG. 4, the heat sink 13 has the flange portion 13 c pressed against the fitting portion 17 a of the substrate support 17. Then, the peripheral edge of the recess 12 a of the substrate storage box 12 is placed on the substrate support 17. In this state, when the electric component box D is turned upside down so as to be attached to the upper end portion of the partition plate 2, the heat sink 13 is placed around the recessed portion 12 a of the substrate storage box 12 through the fitting portion 17 a of the substrate support 17. It will be supported by the edge.
 ここでは、ヒートシンク13から左側部の電気部品箱D内部を、「第1収納室Da」と呼び、ヒートシンク13から右側部の電気部品箱D内部を、「第2収納室Db」と呼ぶ。
 電気部品箱Dは、金属板からなる基板収納箱12と基板収納箱カバー11とで構成されている。また、ヒートシンク13は、金属板で構成されている。そのため、第1収納室Daは、その周囲が金属板で囲まれた空間となる。したがって、インバータ基板15に実装される電気部品のうち、第1収納室Daに位置する電気部品は、その全周囲を金属板で囲まれた略密閉状態の空間に配置されることとなる。これに対して、第2収納室Dbは、基板収納箱12の上半分が開口している。したがって、インバータ基板15に実装される電気部品のうち、第2収納室Dbに位置する電気部品は、その一部が開放された状態の空間に配置されることとなる。
Here, the inside of the electrical component box D on the left side from the heat sink 13 is referred to as “first storage chamber Da”, and the inside of the electrical component box D on the right side from the heat sink 13 is referred to as “second storage chamber Db”.
The electrical component box D includes a substrate storage box 12 made of a metal plate and a substrate storage box cover 11. Moreover, the heat sink 13 is comprised with the metal plate. Therefore, the first storage chamber Da is a space surrounded by a metal plate. Therefore, among the electrical components mounted on the inverter board 15, the electrical components located in the first storage chamber Da are arranged in a substantially sealed space surrounded by the metal plate. On the other hand, the upper half of the substrate storage box 12 is opened in the second storage chamber Db. Therefore, among the electrical components mounted on the inverter board 15, the electrical components located in the second storage chamber Db are arranged in a space in which a part thereof is opened.
 図5は、電気部品箱Dを裏返し、基板収納箱12を取り外した状態で、電気部品箱Dの内部の状態を示す斜視図である。換言すれば、図5は、インバータ基板15を基板支え17内に収容し嵌め込んだ状態を示している。そして、図5の状態に対して、基板収納箱12と基板収納箱カバー11とを上下方向から挟むように取り付けることで、電気部品箱Dが完成する。 FIG. 5 is a perspective view showing an internal state of the electrical component box D with the electrical component box D turned over and the substrate storage box 12 removed. In other words, FIG. 5 shows a state in which the inverter board 15 is housed and fitted in the board support 17. And the electrical component box D is completed by attaching the board | substrate storage box 12 and the board | substrate storage box cover 11 so that it may pinch | interpose from the up-down direction with respect to the state of FIG.
 以下、図4および図5を参照して、インバータ基板15に実装される電気部品について説明する。
 インバータ基板15は、3個のインダクタンス22を有している。3個のインダクタンス22は、図4及び図5における左側部にあって一列に並んで実装される。なお、インダクタンス22は、昇圧用チョークコイルとも称される。3個のインダクタンス22は、いずれも空調運転にともなって発熱し高温となる。また、各インダクタンス22は、高周波スイッチング部分であるため、高ノイズの発生源となる。この場合、インダクタンス22は、空調運転時に高温となる第一電気部品である。第一電気部品であるインダクタンス22は、第1収納室Daに配置される。
Hereinafter, electrical components mounted on the inverter board 15 will be described with reference to FIGS. 4 and 5.
The inverter board 15 has three inductances 22. The three inductances 22 are mounted in a line on the left side in FIGS. 4 and 5. The inductance 22 is also referred to as a boost choke coil. All of the three inductances 22 generate heat and become high temperature during the air conditioning operation. Moreover, since each inductance 22 is a high frequency switching part, it becomes a high noise generation source. In this case, the inductance 22 is the first electrical component that becomes high temperature during the air conditioning operation. The inductance 22 that is the first electric component is disposed in the first storage chamber Da.
 図4に示すように、インバータ基板15は、3個のスイッチング素子23と、3個のダイオード24を有している。スイッチング素子23は、例えばPFC用MOSFETやIGBT、すなわち電界効果トランジスタであり、昇圧用パワー素子とも称される。3個のスイッチング素子23及び3個のダイオード24は、インバータ基板15の左右方向の中央部から左側寄り部分、すなわち、インダクタンス22の右側にあって、インバータ基板15の手前寄り部分に並べて設けられている。 As shown in FIG. 4, the inverter board 15 includes three switching elements 23 and three diodes 24. The switching element 23 is, for example, a PFC MOSFET or IGBT, that is, a field effect transistor, and is also referred to as a boosting power element. The three switching elements 23 and the three diodes 24 are arranged side by side on the left side of the inverter board 15 in the left-right direction, that is, on the right side of the inductance 22 and on the front side of the inverter board 15. Yes.
 インバータ基板15は、ダイオードブリッジ25と、IPM(intelligent power module)26とを有している。IPM26は、電源モジュールとも称される。ダイオードブリッジ25及びIPM26は、スイッチング素子23及びダイオード24の奥側にあって前後に並んで設けられている。 The inverter board 15 has a diode bridge 25 and an IPM (intelligent power module) 26. The IPM 26 is also referred to as a power supply module. The diode bridge 25 and the IPM 26 are provided behind the switching element 23 and the diode 24 and arranged side by side.
 これらスイッチング素子23、ダイオード24、ダイオードブリッジ25、及びIPM26は、空調運転にともなう発熱が大きいため、空調運転時に高温となる第一電気部品である。ヒートシンク13は、第一電気部品となるスイッチング素子23、ダイオード24、ダイオードブリッジ25、及びIPM26に接触して設けられている。これにより、スイッチング素子23、ダイオード24、ダイオードブリッジ25、及びIPM26で生じた熱は、ヒートシンク13を介して放熱される。 The switching element 23, the diode 24, the diode bridge 25, and the IPM 26 are first electrical components that are heated at the time of the air conditioning operation because they generate a large amount of heat during the air conditioning operation. The heat sink 13 is provided in contact with the switching element 23, the diode 24, the diode bridge 25, and the IPM 26 that are the first electrical components. Thereby, heat generated in the switching element 23, the diode 24, the diode bridge 25, and the IPM 26 is radiated through the heat sink 13.
 ヒートシンク13の取り付けは、次のようにして行われる。すなわち、根元部13bを、スイッチング素子23、ダイオード24、ダイオードブリッジ25、及びIPM26上に配置する。その後、フィン13aを、基板支え17の嵌め込み部17aの内側に通す。すると、鍔部13cが、基板支え17の嵌め込み部17aの周囲に係止されるとともに、基板収納箱12の窪み部12aの周囲の縁部に支持される。これにより、ヒートシンク13の位置が固定される。 The heat sink 13 is attached as follows. That is, the root portion 13 b is disposed on the switching element 23, the diode 24, the diode bridge 25, and the IPM 26. Thereafter, the fin 13 a is passed inside the fitting portion 17 a of the substrate support 17. Then, the flange portion 13 c is locked around the fitting portion 17 a of the substrate support 17 and supported by the peripheral portion of the recess portion 12 a of the substrate storage box 12. Thereby, the position of the heat sink 13 is fixed.
 インバータ基板15は、複数の電解コンデンサ27、複数のノイズフィルタ28、及び複数の大規模集積回路や抵抗類、リード線端子接続類等を有している。電解コンデンサ27は、空調運転に伴う発熱が少なく比較的低温を保持する。この場合、これら電解コンデンサ27及びノイズフィルタ28等は、空調運転時に発熱の少ない第二電気部品である。これらの第二電気部品は、第2収納室Dbに配置される。 The inverter board 15 has a plurality of electrolytic capacitors 27, a plurality of noise filters 28, a plurality of large-scale integrated circuits, resistors, lead wire terminal connections, and the like. The electrolytic capacitor 27 generates a small amount of heat accompanying the air conditioning operation and maintains a relatively low temperature. In this case, the electrolytic capacitor 27, the noise filter 28, and the like are second electrical components that generate little heat during the air conditioning operation. These second electrical components are disposed in the second storage chamber Db.
 インバータ基板15に設けられた各電気部品によって、複数の昇圧回路を有するインターリーブPFC(Power Factor Control)回路が構成される。インターリーブPFC回路は、入力側の力率を改善する力率改善回路として使用される。昇圧回路は、インダクタンス22と、スイッチング素子23と、ダイオード24と、を有して構成されている。インターリーブPFC回路は、各昇圧回路のスイッチング素子23の導通タイミングを互いに異ならせて動作させる。これにより、個々の回路への電流負荷が軽減され、その結果、構成部品の小型化が図れる。 Each electric component provided on the inverter board 15 constitutes an interleaved PFC (Power Factor Control) circuit having a plurality of booster circuits. The interleaved PFC circuit is used as a power factor correction circuit that improves the power factor on the input side. The booster circuit includes an inductance 22, a switching element 23, and a diode 24. The interleaved PFC circuit operates by making the conduction timings of the switching elements 23 of the booster circuits different from each other. As a result, the current load on each circuit is reduced, and as a result, the components can be downsized.
 本実施形態において、インバータ基板15は、インダクタンス22を構成する3個の昇圧用チョークコイルと、3個の昇圧用パワー素子としてのスイッチング素子23と、3個のダイオード24とを有している。そして、3個の昇圧用チョークコイルと、3個のスイッチング素子23と、3個のダイオード24とによって、3つの昇圧回路が構成されている。圧縮機7及び送風機5は、インバータ基板15の3つの昇圧回路で制御された直流電圧によって駆動制御される。 In the present embodiment, the inverter board 15 has three boosting choke coils that constitute the inductance 22, three switching elements 23 as boosting power elements, and three diodes 24. Three boosting chokes, three switching elements 23, and three diodes 24 constitute three boosting circuits. The compressor 7 and the blower 5 are driven and controlled by a DC voltage controlled by the three booster circuits of the inverter board 15.
 上述のように、インバータ基板15は、インターリーブPFC回路を有している。インバータ基板15は、電気部品箱D内に収納される。そして、インダクタンス22は、空調運転時に高温となる第一電気部品であって、第1収納室Daに配置される。この場合、第1収納室Da内は、第一電気部品の発熱により比較的温度の高い高温部となる。この第1収納室Daは、熱交換室6側に配置される。また、電解コンデンサ27及びノイズフィルタ28等の空調運転時に発熱の少ない第二電気部品は、第2収納室Dbに配置される。この場合、第2収納室Db内は、第1収納室Daと比べて温度の低い低温部となる。この第2収納室Dbは、機械室10側に配置される。 As described above, the inverter board 15 has an interleaved PFC circuit. The inverter board 15 is accommodated in the electrical component box D. The inductance 22 is a first electrical component that becomes high temperature during the air conditioning operation, and is disposed in the first storage chamber Da. In this case, the inside of the first storage chamber Da becomes a high temperature portion having a relatively high temperature due to heat generated by the first electrical component. The first storage chamber Da is disposed on the heat exchange chamber 6 side. In addition, the second electrical component that generates less heat during the air conditioning operation, such as the electrolytic capacitor 27 and the noise filter 28, is disposed in the second storage chamber Db. In this case, the inside of the second storage chamber Db is a low-temperature part whose temperature is lower than that of the first storage chamber Da. The second storage chamber Db is disposed on the machine room 10 side.
 ヒートシンク13は、第1収納室Daと第2収納室Dbとの間、すなわち高温部と低温部との間に設けられている。そして、図1に示すように、ヒートシンク13は仕切り板2に対して熱交換室6側に設けられている。 The heat sink 13 is provided between the first storage chamber Da and the second storage chamber Db, that is, between the high temperature portion and the low temperature portion. As shown in FIG. 1, the heat sink 13 is provided on the heat exchange chamber 6 side with respect to the partition plate 2.
 空調運転を開始すると、熱交換室6内に設けられた送風機5が駆動される。すると、外気は、室外熱交換器4を通って室外機1内へ吸い込まれ、熱交換した後、室外機1の外部へ排出される。その際、熱交換室6内に導かれた空気の一部は、図6に実線矢印で示すように、防水板20の開口部20aから通風用開口部19を通って第1収納室Da内に流入する。 When the air conditioning operation is started, the blower 5 provided in the heat exchange chamber 6 is driven. Then, the outside air passes through the outdoor heat exchanger 4 and is sucked into the outdoor unit 1, and after heat exchange, is discharged to the outside of the outdoor unit 1. At that time, a part of the air introduced into the heat exchange chamber 6 passes through the ventilation opening 19 from the opening 20a of the waterproof plate 20 through the ventilation opening 19 as shown by solid line arrows in FIG. Flow into.
 このとき、空調運転に伴って高温となったインダクタンス22は、第1収納室Da内に流入した外気によって効率良く冷却される。インダクタンス22を冷却した空気は、ヒートシンク13と衝突し、ヒートシンク13に沿って流れ、電気部品箱Dの外部へ流出する。その際、図6に破線矢印で示すように、第1収納室Daに流入した外気は、ヒートシンク13に阻害されるため、第2収納室Db側へは流れ難い。 At this time, the inductance 22 that has become hot due to the air conditioning operation is efficiently cooled by the outside air flowing into the first storage chamber Da. The air that has cooled the inductance 22 collides with the heat sink 13, flows along the heat sink 13, and flows out of the electrical component box D. At this time, as indicated by broken line arrows in FIG. 6, the outside air that has flowed into the first storage chamber Da is inhibited by the heat sink 13, and thus hardly flows to the second storage chamber Db side.
 第2収納室Dbには、空調運転時に発熱の少ない第二電気部品である電解コンデンサ27等が収納されている。そのため、第2収納室Db内の積極的な冷却は不要である。しかも、第2収納室Dbは、当該第2収納室Dbを覆う基板収納箱12の半分程度が開放されているため、自然に放熱される。更に、第1収納室Daと第2収納室Dbとの間にヒートシンク13が設けられているため、高温となる第1収納室Da側の空気が、第2収納室Db側へ流入することを抑制することができる。これにより、第2収納室Db内の温度上昇を抑制することができる。 In the second storage chamber Db, an electrolytic capacitor 27 and the like, which are second electrical components that generate little heat during the air conditioning operation, are stored. Therefore, active cooling in the second storage chamber Db is not necessary. Moreover, the second storage chamber Db is naturally radiated because about half of the substrate storage box 12 covering the second storage chamber Db is opened. Furthermore, since the heat sink 13 is provided between the first storage chamber Da and the second storage chamber Db, the air on the first storage chamber Da side that becomes high temperature flows into the second storage chamber Db side. Can be suppressed. Thereby, the temperature rise in the 2nd storage chamber Db can be suppressed.
 空調運転時に高温となるスイッチング素子23、ダイオード24、ダイオードブリッジ25、IPM26等の発熱部品は、インバータ基板15の略中央部に設けられている。ヒートシンク13は、これら第一電気部品である発熱部品に接触して設けられている。また、発熱部品である第一電気部品の中でも発熱の大きいインダクタンス22は、ヒートシンク13に対して熱交換室6側に設けられている。一方、インバータ用電解コンデンサ27は、インダクタンス22の発熱の影響を避けるため、ヒートシンク13を介してインダクタンス22の反対側に設けられている。 The heat generating components such as the switching element 23, the diode 24, the diode bridge 25, and the IPM 26 that become high temperature during the air-conditioning operation are provided at a substantially central portion of the inverter board 15. The heat sink 13 is provided in contact with the heat generating component which is the first electric component. In addition, the inductance 22 that generates a large amount of heat among the first electrical components that are heat generating components is provided on the heat exchange chamber 6 side with respect to the heat sink 13. On the other hand, the inverter electrolytic capacitor 27 is provided on the opposite side of the inductance 22 via the heat sink 13 in order to avoid the influence of heat generation of the inductance 22.
 インターリーブPFC回路を搭載したインバータ基板15は、従来の回路で基板の外部に配置していた重量の重いリアクタの代りに、リアクタよりも重量の軽いインダクタンス22を搭載することができる。しかし、インダクタンス22は、空調運転時の発熱が大きい。そのため、インダクタンス22の近傍に、インバータ用電解コンデンサ27を設けると、インバータ用電解コンデンサ27は、インダクタンス22の熱によって影響を受けやすくなる。インバータ用電解コンデンサ27の寿命は、インターリーブPFC回路の寿命に関わる。したがって、インダクタンス22の近傍にインバータ用電解コンデンサ27を設け、インバータ用電解コンデンサ27がインダクタンス22の熱により大きな影響を受けると、インターリーブPFC回路の信頼性が低下することとなる。 The inverter board 15 on which the interleaved PFC circuit is mounted can be mounted with an inductance 22 that is lighter in weight than the reactor instead of the heavy reactor disposed outside the board in the conventional circuit. However, the inductance 22 generates a large amount of heat during air conditioning operation. Therefore, when the inverter electrolytic capacitor 27 is provided in the vicinity of the inductance 22, the inverter electrolytic capacitor 27 is easily affected by the heat of the inductance 22. The life of the inverter electrolytic capacitor 27 is related to the life of the interleaved PFC circuit. Therefore, if the inverter electrolytic capacitor 27 is provided in the vicinity of the inductance 22 and the inverter electrolytic capacitor 27 is greatly affected by the heat of the inductance 22, the reliability of the interleaved PFC circuit is lowered.
 本実施形態では、第一電気部品となるインダクタンス22は、熱交換室6側となる第1収納室Da内に設けられている。そのため、インダクタンス22は、送風機5によって生じた風により冷却される。また、電解コンデンサ27は、ヒートシンク13に対してインダクタンス22とは反対側にある第2収納室Db内に設けられている。これにより、インバータ基板15上の電気部品の温度上昇をバランスよく抑制することができる。 In the present embodiment, the inductance 22 serving as the first electrical component is provided in the first storage chamber Da on the heat exchange chamber 6 side. Therefore, the inductance 22 is cooled by the wind generated by the blower 5. The electrolytic capacitor 27 is provided in the second storage chamber Db on the opposite side of the inductance 22 with respect to the heat sink 13. Thereby, the temperature rise of the electrical component on the inverter board | substrate 15 can be suppressed with sufficient balance.
 図7に示すように、降雨時には、外気とともに雨滴が室外機1内に吸い込まれる。室外機1内に吸い込まれた雨滴は、室外熱交換器4及び送風機5に付着した後、外部へ排出される。その際、雨滴の一部は、送風機5によって周囲へ跳ね飛ばされて、電気部品箱Dや仕切り板2等に降りかかることがある。 As shown in FIG. 7, when it rains, raindrops are sucked into the outdoor unit 1 together with the outside air. Raindrops sucked into the outdoor unit 1 adhere to the outdoor heat exchanger 4 and the blower 5 and are then discharged to the outside. At that time, some of the raindrops may be splashed around by the blower 5 and fall on the electrical component box D, the partition plate 2 or the like.
 電気部品箱D内には、インバータ基板15とともに多数の電気部品が収納されているため、雨滴の浸入を阻止する必要がある。ここで、本実施形態において、仕切り板2から熱交換室6側に突出するのは、第1収納室Daとヒートシンク13であり、第2収納室Dbは突出しない。そこで、仕切り板2から熱交換室6側へ突出する第1収納室Daについて、次のように雨滴の浸入を阻止する。 In the electrical component box D, since many electrical components are stored together with the inverter board 15, it is necessary to prevent raindrops from entering. Here, in this embodiment, what protrudes from the partition plate 2 toward the heat exchange chamber 6 is the first storage chamber Da and the heat sink 13, and the second storage chamber Db does not protrude. Therefore, the first storage chamber Da protruding from the partition plate 2 to the heat exchange chamber 6 side prevents raindrops from entering as follows.
 電気部品箱Dにおいて第1収納室Da部分は、金属板によって外周面が覆われて略密閉に構成されている。そのため、第1収納室Daに対して、外周面からの雨滴の浸入は阻止される。この場合、熱交換室6側に設けられた通風用開口部19は、電気部品箱D内への外気の侵入を許容する。しかし、通風用開口部19は、防水板20に覆われているため、通風用開口部19の外部からの雨滴の浸入は抑制される。 In the electrical component box D, the first storage chamber Da is configured to be substantially hermetically covered with a metal plate. Therefore, raindrops from the outer peripheral surface are prevented from entering the first storage chamber Da. In this case, the ventilation opening 19 provided on the heat exchange chamber 6 side allows the outside air to enter the electrical component box D. However, since the ventilation opening 19 is covered with the waterproof plate 20, the intrusion of raindrops from the outside of the ventilation opening 19 is suppressed.
 図8にも示すように、ヒートシンク13のフィン13aは、電気部品箱Dの窪み部12aから露出している。この場合、送風機5から飛散する雨滴が、ヒートシンク13のフィン13aに降りかかっても問題ない。かえって、フィン13aが効率良く冷却され、放熱効果を増大できる。 As shown also in FIG. 8, the fin 13a of the heat sink 13 is exposed from the hollow part 12a of the electrical component box D. As shown in FIG. In this case, there is no problem even if raindrops scattered from the blower 5 fall on the fins 13 a of the heat sink 13. On the contrary, the fins 13a are efficiently cooled, and the heat dissipation effect can be increased.
 ヒートシンク13の根元部13bは、スイッチング素子23、ダイオード24、ダイオードブリッジ25、IPM26等の電気部品と接触しているため、根元部13bに雨滴が降りかかることを避ける必要がある。この場合、ヒートシンク13は、電気部品箱Dの窪み部12aに位置している。また、フィン13aは窪み部12aから露出しているが、根元部13bは窪み部12aに覆われている。このため、送風機5から雨滴が飛散してきても、電気部品箱Dの窪み部12a内までは届き難く、したがって大きな問題は生じない。 Since the root portion 13b of the heat sink 13 is in contact with electrical components such as the switching element 23, the diode 24, the diode bridge 25, and the IPM 26, it is necessary to prevent raindrops from falling on the root portion 13b. In this case, the heat sink 13 is located in the recess 12 a of the electrical component box D. Moreover, although the fin 13a is exposed from the hollow part 12a, the root part 13b is covered with the hollow part 12a. For this reason, even if raindrops are scattered from the blower 5, it is difficult to reach the inside of the recessed portion 12a of the electrical component box D, and therefore no major problem occurs.
 ヒートシンク13のフィン13aの先端部は、第1収納室Daの下面よりも下方へ突出している。そのため、フィン13aには、送風機5から導かれる外気および送風機5から飛散する雨滴が付着し易い。その結果、ヒートシンク13の放熱作用が促進される。 The tips of the fins 13a of the heat sink 13 protrude downward from the lower surface of the first storage chamber Da. Therefore, the outside air led from the blower 5 and raindrops scattered from the blower 5 are likely to adhere to the fins 13a. As a result, the heat dissipation action of the heat sink 13 is promoted.
 基板収納箱12において、窪み部12aの周囲の縁部は、ヒートシンク13の鍔部13cを支持している。このため、インバータ基板15には、ヒートシンク13による直接的な負荷が加わらない。 In the substrate storage box 12, the peripheral edge of the recess 12 a supports the flange 13 c of the heat sink 13. For this reason, a direct load by the heat sink 13 is not applied to the inverter board 15.
 インターリーブPFC回路を搭載したインバータ基板15は、電解コンデンサ27やインダクタンス22などの重量の重い部品を有している。そのため、電気部品箱Dが室外機1に設置された姿勢では、インバータ基板15に負荷がかかる。本実施形態において、ヒートシンク13は、インバータ基板15ではなく、電気部品箱Dの構成部材によって支持されている。そして、インバータ基板15には、ヒートシンク13の重量による負荷が低減され、その結果、インバータ基板15にかかる負荷を大幅に低減できる。 The inverter board 15 equipped with an interleaved PFC circuit has heavy parts such as an electrolytic capacitor 27 and an inductance 22. Therefore, when the electrical component box D is installed in the outdoor unit 1, a load is applied to the inverter board 15. In the present embodiment, the heat sink 13 is supported not by the inverter board 15 but by the constituent members of the electrical component box D. And the load by the weight of the heat sink 13 is reduced to the inverter board | substrate 15, As a result, the load concerning the inverter board | substrate 15 can be reduced significantly.
 第1収納室Daに設けられたインダクタンス22、コイル、及びコンデンサ等は、高周波スイッチング部分で高ノイズの発生源すなわち高ノイズ部となっている。これに対し、第2収納室Dbに設けられた電解コンデンサ27、ノイズフィルタ28等は、底ノイズ部であり、高ノイズ部の影響を受けない位置に配置する必要がある。 The inductance 22, the coil, the capacitor, and the like provided in the first storage chamber Da are high noise generation sources, that is, high noise portions in the high frequency switching portion. On the other hand, the electrolytic capacitor 27, the noise filter 28, and the like provided in the second storage chamber Db are bottom noise portions and need to be arranged at positions that are not affected by the high noise portion.
 この場合、第1収納室Daは、金属板で構成された基板収納箱12及び基板収納箱カバー11と、金属板で構成されたヒートシンク13とによって囲まれている。すなわち、第1収納室Da内に設けられたインダクタンス22等の高周波スイッチング部品は、インバータ基板15を除いて周囲を金属材で囲まれている。そのため、インダクタンス22等の高周波スイッチング部品から生じた高周波ノイズは、周囲の金属材によって遮断される。その結果、いわゆるEMCノイズ(electromagnetic compatibility)である、インバータ基板15の電源端子に伝播するノイズを、法規を満足するよう可能な限り低減することができる。 In this case, the first storage chamber Da is surrounded by a substrate storage box 12 and a substrate storage box cover 11 made of a metal plate, and a heat sink 13 made of a metal plate. That is, the high frequency switching component such as the inductance 22 provided in the first storage chamber Da is surrounded by a metal material except for the inverter board 15. Therefore, high-frequency noise generated from high-frequency switching components such as the inductance 22 is blocked by the surrounding metal material. As a result, the noise that propagates to the power supply terminal of the inverter board 15, which is so-called EMC noise (electromagnetic compatibility), can be reduced as much as possible so as to satisfy the regulations.
 以上、一実施形態を説明したが、上述の実施形態は、例として提示したものであり、実施形態の範囲を限定することは意図していない。この新規な実施形態は、その他の様々な形態で実施されることが可能であり、要旨を逸脱しない範囲で、種々の省略、置換え、変更を行うことができる。これら実施形態やその変形は、発明の範囲や要旨に含まれるとともに、特許請求の範囲に記載された発明とその均等の範囲に含まれる。 As mentioned above, although one embodiment was described, the above-mentioned embodiment is shown as an example and is not intending limiting the range of an embodiment. The novel embodiment can be implemented in various other forms, and various omissions, substitutions, and changes can be made without departing from the scope of the invention. These embodiments and modifications thereof are included in the scope and gist of the invention, and are included in the invention described in the claims and the equivalents thereof.

Claims (9)

  1.  送風機及び室外熱交換器が設けられた熱交換室と、
     圧縮機が設けられた機械室と、
     前記熱交換室及び前記機械室の底部を構成する底板に対して立てて設けられて前記熱交換室と前記機械室とを区画する仕切り板と、
     前記仕切り板の上部にあって前記機械室と前記熱交換室とを跨いで設けられた電機部品箱と、
     前記電機部品箱の内部にあって複数の電気部品を有し、複数の前記電気部品のうち、空調運転時に高温となる第一電気部品を前記熱交換室側に配置し、空調運転時に発熱の少ない第二電気部品を前記機械室側に配置したインバータ基板と、
     前記第一電気部品と前記第二電気部品との間にあって前記熱交換室側に設けられたヒートシンクと、
     を備える空気調和機の室外機。
    A heat exchange chamber provided with a blower and an outdoor heat exchanger;
    A machine room with a compressor;
    A partition plate that is provided upright with respect to a bottom plate that constitutes a bottom of the heat exchange chamber and the machine room, and partitions the heat exchange chamber and the machine room;
    An electrical component box provided above the partition plate and straddling the machine room and the heat exchange chamber;
    Inside the electric parts box, it has a plurality of electrical parts, and among the plurality of electrical parts, the first electrical part that becomes high temperature during the air conditioning operation is arranged on the heat exchange chamber side, and generates heat during the air conditioning operation. An inverter board in which few second electrical components are arranged on the machine room side;
    A heat sink provided between the first electrical component and the second electrical component on the heat exchange chamber side;
    An air conditioner outdoor unit comprising:
  2.  前記第一電気部品は、複数の昇圧回路を有して前記インバータ基板上に設けられたインターリーブPFC回路を構成するインダクタンスである請求項1に記載の空気調和機の室外機。 The outdoor unit for an air conditioner according to claim 1, wherein the first electric component is an inductance that has a plurality of booster circuits and constitutes an interleaved PFC circuit provided on the inverter board.
  3.  前記第二電気部品は、複数の昇圧回路を有して前記インバータ基板上に設けられたインターリーブPFC回路を構成するコンデンサである請求項1に記載の空気調和機の室外機。 The outdoor unit for an air conditioner according to claim 1, wherein the second electric component is a capacitor having a plurality of boosting circuits and constituting an interleaved PFC circuit provided on the inverter board.
  4.  前記ヒートシンクは、前記第一電気部品と接している請求項1に記載の空気調和機の室外機。 The outdoor unit of an air conditioner according to claim 1, wherein the heat sink is in contact with the first electric component.
  5.  前記電気部品箱の外側における前記第一電気部品側にあって前記送風機の作用によって生じる風の一部を前記電気部品箱内へ導く開口部を有するとともに前記電気部品箱内へ水の浸入を防ぐ防水板を更に備える請求項1に記載の空気調和機の室外機。 The first electric component side outside the electric component box has an opening for guiding a part of the wind generated by the action of the blower into the electric component box and prevents water from entering the electric component box. The outdoor unit for an air conditioner according to claim 1, further comprising a waterproof plate.
  6.  前記電気部品箱は、下面の一部に窪み部が形成され、
     前記ヒートシンクは、前記窪み部に覆われる根元部と、前記窪み部から下方へ突出するフィンと、を有する請求項1に記載の空気調和機の室外機。
    The electrical component box has a recess formed in a part of its lower surface,
    The outdoor unit of an air conditioner according to claim 1, wherein the heat sink includes a root portion covered with the depression and a fin protruding downward from the depression.
  7.  前記フィンの先端が前記第一電気部品よりも下方に位置している請求項1に記載の空気調和機の室外機。 The outdoor unit of an air conditioner according to claim 1, wherein the tip of the fin is positioned below the first electric component.
  8.  前記電気部品箱は、金属板で構成されて前記ヒートシンクの前記フィンが下方へ突出する姿勢で前記根元部を支持する基板収納箱を有する請求項1に記載の空気調和機の室外機。 The outdoor unit of an air conditioner according to claim 1, wherein the electrical component box includes a substrate storage box that is configured of a metal plate and supports the root portion in a posture in which the fins of the heat sink protrude downward.
  9.  前記基板収納箱及び前記ヒートシンクは、前記電気部品のうち空調運転時に高周波スイッチングを行う高ノイズ部品を囲んでいる請求項8に記載の空気調和機の室外機。 The outdoor unit of an air conditioner according to claim 8, wherein the substrate storage box and the heat sink surround a high noise component that performs high frequency switching during air conditioning operation among the electrical components.
PCT/JP2013/072577 2012-08-27 2013-08-23 Outdoor unit for air conditioner WO2014034564A1 (en)

Priority Applications (3)

Application Number Priority Date Filing Date Title
CN201380044743.2A CN104662372B (en) 2012-08-27 2013-08-23 The outdoor unit of air conditioner
KR1020157003527A KR101917915B1 (en) 2012-08-27 2013-08-23 Outdoor unit for air conditioner
KR1020167034594A KR20160145208A (en) 2012-08-27 2013-08-23 Outdoor unit for air conditioner

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
JP2012-186901 2012-08-27
JP2012186901A JP2014044007A (en) 2012-08-27 2012-08-27 Outdoor unit of air conditioner

Publications (1)

Publication Number Publication Date
WO2014034564A1 true WO2014034564A1 (en) 2014-03-06

Family

ID=50183377

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/JP2013/072577 WO2014034564A1 (en) 2012-08-27 2013-08-23 Outdoor unit for air conditioner

Country Status (4)

Country Link
JP (1) JP2014044007A (en)
KR (2) KR101917915B1 (en)
CN (1) CN104662372B (en)
WO (1) WO2014034564A1 (en)

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP3299736A1 (en) * 2016-09-22 2018-03-28 Samsung Electronics Co., Ltd. Outdoor unit of air conditioner
US20190024911A1 (en) * 2016-03-04 2019-01-24 Mitsubishi Electric Corporation Electrical component module, and outdoor unit of air-conditioning apparatus
JP2020003116A (en) * 2018-06-26 2020-01-09 株式会社富士通ゼネラル Electrical equipment module
EP3591829A4 (en) * 2017-03-02 2020-03-04 Daikin Industries, Ltd. Power conversion device
JP2020197375A (en) * 2016-09-27 2020-12-10 三菱電機株式会社 Outdoor unit of air conditioner, and air conditioner

Families Citing this family (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP6486232B2 (en) * 2015-07-24 2019-03-20 日立アプライアンス株式会社 Heat pump unit
JP6607053B2 (en) 2016-01-20 2019-11-20 Tdk株式会社 Power supply
CN106051954B (en) * 2016-07-12 2021-11-05 珠海格力电器股份有限公司 Air conditioner outdoor unit and air conditioner
JP6882716B2 (en) * 2017-04-28 2021-06-02 株式会社富士通ゼネラル Outdoor unit of air conditioner
JP6529687B1 (en) * 2017-10-19 2019-06-12 日立ジョンソンコントロールズ空調株式会社 Air conditioner
US20210293419A1 (en) * 2018-08-09 2021-09-23 Mitsubishi Electric Corporation Outdoor unit and air conditioner
JP6809591B1 (en) * 2019-10-29 2021-01-06 ダイキン工業株式会社 Control power supply

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH04244539A (en) * 1991-01-10 1992-09-01 Sanyo Electric Co Ltd Heat exchanging unit
JP2004125260A (en) * 2002-10-02 2004-04-22 Sharp Corp Outdoor unit of air conditioner
JP2004301477A (en) * 2003-04-01 2004-10-28 Mitsubishi Heavy Ind Ltd Electronic components casing for outdoor machine, outdoor machine unit, and air conditioner
JP2005257126A (en) * 2004-03-10 2005-09-22 Fujitsu General Ltd Outdoor machine of air conditioner
JP2008281286A (en) * 2007-05-11 2008-11-20 Hitachi Appliances Inc Outdoor unit of air conditioner
WO2009104471A1 (en) * 2008-02-20 2009-08-27 三菱重工業株式会社 Control box of outdoor unit
JP2011094926A (en) * 2009-10-30 2011-05-12 Fujitsu General Ltd Outdoor unit for air conditioner

Family Cites Families (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2000161717A (en) * 1998-11-27 2000-06-16 Sharp Corp Outdoor unit of air conditioner
JP3755478B2 (en) * 2002-03-29 2006-03-15 ダイキン工業株式会社 Air conditioner outdoor unit
JP2011007363A (en) * 2009-06-23 2011-01-13 Sanyo Electric Co Ltd Outdoor unit
JP2012002415A (en) 2010-06-16 2012-01-05 Panasonic Corp Outdoor unit for air conditioner

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH04244539A (en) * 1991-01-10 1992-09-01 Sanyo Electric Co Ltd Heat exchanging unit
JP2004125260A (en) * 2002-10-02 2004-04-22 Sharp Corp Outdoor unit of air conditioner
JP2004301477A (en) * 2003-04-01 2004-10-28 Mitsubishi Heavy Ind Ltd Electronic components casing for outdoor machine, outdoor machine unit, and air conditioner
JP2005257126A (en) * 2004-03-10 2005-09-22 Fujitsu General Ltd Outdoor machine of air conditioner
JP2008281286A (en) * 2007-05-11 2008-11-20 Hitachi Appliances Inc Outdoor unit of air conditioner
WO2009104471A1 (en) * 2008-02-20 2009-08-27 三菱重工業株式会社 Control box of outdoor unit
JP2011094926A (en) * 2009-10-30 2011-05-12 Fujitsu General Ltd Outdoor unit for air conditioner

Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20190024911A1 (en) * 2016-03-04 2019-01-24 Mitsubishi Electric Corporation Electrical component module, and outdoor unit of air-conditioning apparatus
EP3299736A1 (en) * 2016-09-22 2018-03-28 Samsung Electronics Co., Ltd. Outdoor unit of air conditioner
US10365011B2 (en) 2016-09-22 2019-07-30 Samsung Electronics Co., Ltd. Outdoor unit of air conditioner
JP2020197375A (en) * 2016-09-27 2020-12-10 三菱電機株式会社 Outdoor unit of air conditioner, and air conditioner
JP7114205B2 (en) 2016-09-27 2022-08-08 三菱電機株式会社 Air conditioner outdoor unit and air conditioner
EP3591829A4 (en) * 2017-03-02 2020-03-04 Daikin Industries, Ltd. Power conversion device
US10756647B2 (en) 2017-03-02 2020-08-25 Daikin Industries, Ltd. Power converter device having a capacitor and a reactor adjacent to each other on the same circuit board
EP3591829B1 (en) 2017-03-02 2021-07-21 Daikin Industries, Ltd. Power conversion device
JP2020003116A (en) * 2018-06-26 2020-01-09 株式会社富士通ゼネラル Electrical equipment module
JP7458142B2 (en) 2018-06-26 2024-03-29 株式会社富士通ゼネラル electrical component module

Also Published As

Publication number Publication date
JP2014044007A (en) 2014-03-13
CN104662372A (en) 2015-05-27
CN104662372B (en) 2018-05-22
KR20150033723A (en) 2015-04-01
KR101917915B1 (en) 2018-11-12
KR20160145208A (en) 2016-12-19

Similar Documents

Publication Publication Date Title
WO2014034564A1 (en) Outdoor unit for air conditioner
JP3322778B2 (en) Outdoor unit of air conditioner
WO2017163828A1 (en) Inverter-integrated electric compressor
CN102916566A (en) Power supply unit using housing in which printed circuit board is housed
WO2011037136A1 (en) Inverter integrated motor-driven compressor
US8391005B2 (en) Frequency converter on a motor
JP2009033910A (en) Power conversion apparatus
US9445525B2 (en) Power supply device
JP2010130779A (en) Motor controller
JP4958990B2 (en) Automotive power converter
JP4587486B2 (en) Electrical junction box
JP7151129B2 (en) air conditioner
JP2008205582A (en) Housing structure of acoustic controller
JP6513284B2 (en) Outdoor unit of air conditioner
JP5879914B2 (en) Battery module for vehicles
JP5407895B2 (en) Capacitor housing unit
JP2009222327A (en) Electric component box and air conditioner comprising the same
JP2007250700A (en) Semiconductor device
WO2020110165A1 (en) Outdoor unit for air conditioner
JP6699641B2 (en) Electric component box and method of manufacturing electric circuit
JP3535843B2 (en) Outdoor unit of air conditioner
JP2013252006A (en) Motor driving device and air conditioner including the same
JP6700978B2 (en) Power converter
JP7147224B2 (en) air conditioner
JP6282966B2 (en) Motor control unit

Legal Events

Date Code Title Description
121 Ep: the epo has been informed by wipo that ep was designated in this application

Ref document number: 13832744

Country of ref document: EP

Kind code of ref document: A1

ENP Entry into the national phase

Ref document number: 20157003527

Country of ref document: KR

Kind code of ref document: A

NENP Non-entry into the national phase

Ref country code: DE

WWE Wipo information: entry into national phase

Ref document number: IDP00201501731

Country of ref document: ID

122 Ep: pct application non-entry in european phase

Ref document number: 13832744

Country of ref document: EP

Kind code of ref document: A1