WO2014034564A1 - Outdoor unit for air conditioner - Google Patents
Outdoor unit for air conditioner Download PDFInfo
- Publication number
- WO2014034564A1 WO2014034564A1 PCT/JP2013/072577 JP2013072577W WO2014034564A1 WO 2014034564 A1 WO2014034564 A1 WO 2014034564A1 JP 2013072577 W JP2013072577 W JP 2013072577W WO 2014034564 A1 WO2014034564 A1 WO 2014034564A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- outdoor unit
- electrical component
- heat exchange
- box
- air conditioner
- Prior art date
Links
- 239000000758 substrate Substances 0.000 claims abstract description 72
- 238000004378 air conditioning Methods 0.000 claims abstract description 22
- 238000005192 partition Methods 0.000 claims description 19
- 239000003990 capacitor Substances 0.000 claims description 18
- 239000002184 metal Substances 0.000 claims description 11
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 2
- 230000020169 heat generation Effects 0.000 abstract description 3
- 238000009423 ventilation Methods 0.000 description 10
- 230000017525 heat dissipation Effects 0.000 description 5
- 230000002093 peripheral effect Effects 0.000 description 5
- 238000003780 insertion Methods 0.000 description 4
- 230000037431 insertion Effects 0.000 description 4
- 239000007769 metal material Substances 0.000 description 3
- 239000007788 liquid Substances 0.000 description 2
- 230000033228 biological regulation Effects 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000005669 field effect Effects 0.000 description 1
- WABPQHHGFIMREM-UHFFFAOYSA-N lead(0) Chemical compound [Pb] WABPQHHGFIMREM-UHFFFAOYSA-N 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 238000000638 solvent extraction Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Images
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
- F24F1/00—Room units for air-conditioning, e.g. separate or self-contained units or units receiving primary air from a central station
- F24F1/06—Separate outdoor units, e.g. outdoor unit to be linked to a separate room comprising a compressor and a heat exchanger
- F24F1/20—Electric components for separate outdoor units
- F24F1/24—Cooling of electric components
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
- F24F1/00—Room units for air-conditioning, e.g. separate or self-contained units or units receiving primary air from a central station
- F24F1/06—Separate outdoor units, e.g. outdoor unit to be linked to a separate room comprising a compressor and a heat exchanger
- F24F1/20—Electric components for separate outdoor units
- F24F1/22—Arrangement or mounting thereof
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
- F24F1/00—Room units for air-conditioning, e.g. separate or self-contained units or units receiving primary air from a central station
- F24F1/06—Separate outdoor units, e.g. outdoor unit to be linked to a separate room comprising a compressor and a heat exchanger
- F24F1/40—Vibration or noise prevention at outdoor units
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K5/00—Casings, cabinets or drawers for electric apparatus
- H05K5/02—Details
- H05K5/0213—Venting apertures; Constructional details thereof
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K7/00—Constructional details common to different types of electric apparatus
- H05K7/20—Modifications to facilitate cooling, ventilating, or heating
- H05K7/20009—Modifications to facilitate cooling, ventilating, or heating using a gaseous coolant in electronic enclosures
- H05K7/20136—Forced ventilation, e.g. by fans
- H05K7/20154—Heat dissipaters coupled to components
- H05K7/20163—Heat dissipaters coupled to components the components being isolated from air flow, e.g. hollow heat sinks, wind tunnels or funnels
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K7/00—Constructional details common to different types of electric apparatus
- H05K7/20—Modifications to facilitate cooling, ventilating, or heating
- H05K7/2089—Modifications to facilitate cooling, ventilating, or heating for power electronics, e.g. for inverters for controlling motor
- H05K7/20909—Forced ventilation, e.g. on heat dissipaters coupled to components
- H05K7/20918—Forced ventilation, e.g. on heat dissipaters coupled to components the components being isolated from air flow, e.g. hollow heat sinks, wind tunnels or funnels
Definitions
- Embodiment of this invention is related with the outdoor unit of an air conditioner.
- the outdoor unit of the air conditioner has a heat exchange room and a machine room.
- the heat exchange chamber and the machine room are partitioned by a partition plate provided vertically from the bottom.
- a fan and an outdoor exchanger are provided in the heat exchange chamber.
- a compressor is provided in the machine room.
- the outdoor unit of an air conditioner includes an electrical component box.
- the electrical component box is provided at the upper end of the partition plate and straddles the heat exchange chamber and the machine chamber. An electric part for driving and controlling a compressor, a blower and the like is accommodated in the electric part box.
- the inverter board is accommodated in the electrical component box.
- the inverter board is mounted with a switching element, which is an electrical component, an electrolytic capacitor, and the like, and a heat sink for heat dissipation is attached.
- the heat sink is attached so as to be exposed on the lower surface of the end portion closest to the heat exchange chamber so as to facilitate heat dissipation.
- a step-up transformer or the like has been configured separately from an electric component box without being provided on the inverter board because it is a heavy object and generates significant heat accompanying air-conditioning operation. Therefore, the conventional configuration requires a space for mounting the step-up transformer separately from the electrical component box, which complicates the structure of the outdoor unit and invites an increase in the size of the housing.
- the air conditioner has a structure in which it is difficult for the electrical components that generate heat and generate high temperatures due to air conditioning operation to hardly affect the electrical components that generate less heat while suppressing the increase in size of the electrical component box.
- An outdoor unit was desired.
- the outdoor unit of the air conditioner in the present embodiment constitutes a heat exchange chamber provided with a blower and an outdoor heat exchanger, a machine room provided with a compressor, and a bottom part of the heat exchange chamber and the machine room.
- a partition plate provided upright with respect to the bottom plate and partitioning the heat exchange chamber and the machine chamber, and an electrical component provided above the partition plate and straddling the machine chamber and the heat exchange chamber
- a first electrical component that is at a high temperature during the air-conditioning operation among the plurality of electrical components, and is disposed in the heat exchange chamber side;
- An inverter board in which a second electric component with little heat generation is arranged on the machine room side, and a heat sink provided on the heat exchange chamber side between the first electric component and the second electric component.
- disassembles and shows the outdoor unit of the air conditioner by one Embodiment Cross-sectional plan view of outdoor unit explaining the flow of wind when the blower is driven (A) is a plan view of the electrical component box, (B) is a front view of the electrical component box An exploded perspective view showing the electrical component box in an inverted position
- the front view which expanded the principal part of FIG. 7 for demonstrating the positional relationship of an air blower and an electrical component box structure. Sectional view from the front of the electrical component box explaining noise countermeasures in the electrical component box
- the outdoor unit 1 shown in FIG. 1 has a bottom plate 1a, a front plate 1b, a top plate 1c, a side plate 1d, and a back plate.
- the bottom plate 1a, the front plate 1b, the top plate 1c, the side plate 1d, and the back plate 1e shown in FIG. 2 constitute a casing that serves as an outer shell of the outdoor unit 1.
- FIG. 1 shows the outdoor unit 1 with the front plate 1b and the top plate 1c removed.
- a partition plate 2 is provided on the bottom plate 1a.
- a fan guard 3 is fitted into the front plate 1b.
- the top plate 1c is formed in a flat plate shape and does not have an opening.
- the inside of the casing of the outdoor unit 1 is divided by a partition plate 2 into a heat exchange chamber 6 on one side of the outdoor unit 1 and a machine room 10 on the other side.
- An outdoor heat exchanger 4 and a blower 5 are provided in the heat exchange chamber 6.
- the outdoor heat exchanger 4 is configured in a substantially L shape in plan view.
- the blower 5 is provided on the bottom plate 1 a and is opposed to the outdoor heat exchanger 4.
- a compressor 7 and a gas-liquid separator 8, and pipes 9 connected to the compressor 7 and the gas-liquid separator 8 are provided in the machine room 10.
- the outdoor unit 1 includes an electrical component box D.
- the electrical component box D is provided at the upper end of the partition plate 2.
- the electrical component box D is provided across the heat exchange chamber 6 and the machine room 10. That is, one side part of the electrical component box D projects to the heat exchange chamber 6 side, and the other side part projects to the machine room 10 side.
- the upper end portion of the partition plate 2 is recessed in a concave shape corresponding to the portion where the electric component box D is placed. In this case, in the state where the electric component box D is placed on the upper end portion of the partition plate 2, the height of the upper surface of the electric component box D substantially matches the height of the upper end of the outdoor heat exchanger 4.
- a part of the electrical component box D is provided so as to protrude into the heat exchange chamber 6. Therefore, as shown in FIG. 2, a part of the blower 5 provided on the bottom plate 1a is hidden behind the electric component box D and cannot be seen.
- the back plate 1e and the left side plate 1d in FIGS. 1 and 2 are each configured in a frame shape. Therefore, the outdoor heat exchanger 4 is exposed to the outside.
- the electrical component box D has a substrate storage box cover 11 and a substrate storage box 12.
- the substrate storage box cover 11 and the substrate storage box 12 constitute an outer shell of the electrical component box D.
- the substrate storage box cover 11 has a lid shape and constitutes the upper part of the outer shell of the electrical component box D.
- the substrate storage box 12 constitutes the lower part of the outer shell of the electrical component box D.
- the substrate storage box 12 is made of a metal plate, has a box shape, and has an upper surface opened.
- the substrate storage box 12 has a recess 12a.
- the recessed portion 12a is located in a portion closer to one side from the central portion in the left-right direction of the substrate storage box 12, and is recessed in a concave shape.
- the substrate storage box 12 is provided with a heat sink 13.
- the heat sink 13 is made of a metal material having excellent heat dissipation.
- the heat sink 13 integrally includes a plurality of fins 13a and a root portion 13b.
- the root portion 13b is configured in a plate shape.
- the plurality of fins 13a are provided upright in a direction substantially perpendicular to the root portion 13b. Note that the fin 13a does not need to be completely perpendicular to the root portion 13b, and may be perpendicular to an extent that allows an error in manufacturing. Furthermore, the fins 13a may be provided so as to be inclined with respect to the root portion 13b.
- the fins 13a are provided with a predetermined gap therebetween. As shown in FIG. 4, a collar portion 13c protruding in the left-right direction is formed around the root portion 13b. The fin 13 a protrudes downward from the recess 12 a in a state where the heat sink 13 is provided in the substrate storage box 12. The root portion 13b faces the hollow portion 12a of the electrical component box D.
- FIG. 4 is an exploded perspective view of the electric component box D turned upside down, and shows the upper and lower surfaces opposite to the actual arrangement incorporated in the outdoor unit 1. That is, after the electrical component box D is assembled in the posture shown in FIG. 4, the posture shown in FIG. 4 is reversed and placed on the upper end portion of the partition plate 2.
- FIG. 4 shows the substrate storage box cover 11 at the lowest position.
- the substrate storage box cover 11 is made of a flat metal plate and has a side portion whose periphery is folded upward.
- An inverter board 15 formed of a printed wiring board is provided on the upper part of the board storage box cover 11.
- the inverter board 15 has a printed wiring 16.
- FIG. 4 schematically shows a part of the printed wiring 16.
- the inverter board 15 is provided with electrical components and a heat sink 13 on the upper surface in the posture shown in FIG.
- the electrical component box D has a substrate support 17.
- the substrate support 17 is a resin molded product and is configured in a frame shape.
- the inverter board 15 is fitted into the board support 17 and fixed.
- the substrate support 17 has a fitting portion 17a.
- the fitting portion 17 a is provided at a position slightly leftward from the central portion in the left-right direction of the substrate support 17, and is provided at a position corresponding to the recessed portion 12 a of the substrate storage box 12.
- the shape of the root portion 13b including the flange portion 13c is larger than the shape of the hole of the recessed portion 12a. Therefore, the heat sink 13 does not pass through the hole of the recessed part 12a, but the collar part 13c part is latched by the recessed part 12a.
- the inverter board 15 is fitted into the frame of the board support 17, the heat sink 13 is fitted into the recess 12 a from below in FIG. 4 while being provided on the inverter board 15. Thereby, it fixes so that the fin 13a may protrude from the hollow part 12a.
- the substrate storage box 12 is fitted into the substrate support 17 to which the inverter substrate 15 is attached from above.
- the height H1 of the upper surface of the left portion with respect to the recess 12a is lower than the height H2 of the upper surface of the right portion with respect to the recess 12a.
- the inverter board 15 to which the heat sink 13 is attached is fitted and fixed to the board support 17.
- the board storage box 12 is fitted into the board support 17 to which the inverter board 15 is fixed.
- the fins 13 a of the heat sink 13 extend from the recess 12 a of the substrate storage box 12.
- the substrate storage box 12 has a ventilation opening 19 and two insertion portions e.
- the ventilation opening 19 is provided on the left side of the substrate storage box 12 and is configured by a large number of small holes.
- the insertion portion e is provided on the outer surface of the left side portion of the substrate storage box 12 and is provided on both sides in the front-rear direction with respect to the ventilation opening 19.
- the waterproof board 20 is attached to the insertion part e.
- the waterproof plate 20 is made of a metal plate, and is formed so that the central portion on the plate protrudes to the side opposite to the substrate storage box 12. As shown in FIG. 4, the waterproof plate 20 has an opening 20 a formed on one side in the front-rear direction so as to penetrate the waterproof plate 20 in, for example, a rectangular shape.
- the waterproof plate 20 is inserted into the insertion portion e of the substrate storage box 12 and attached to the substrate storage box 12.
- the waterproof plate 20 covers the ventilation opening 19 and the periphery thereof when attached to the substrate storage box 12.
- the waterproof board 20 has the opening part 20a. Therefore, the substrate storage box 12 allows outside air to flow from the opening 20 a into the substrate storage box 12 through the ventilation opening 19.
- the substrate storage box 12 has a plate body that covers the entire surface on the side opposite to the substrate support 17 in the left portion of the recess 12 a.
- the substrate storage box 12 has a plate body that covers about a half in the left-right direction of the surface on the opposite side of the substrate support 17 in the right portion of the recess 12a.
- substrate storage box 12 is open about the remaining half of the right side part of the hollow part 12a.
- the opening on the board support 17 side, in this case the lower surface side, in the board storage box 12 is fitted into the board support 17.
- the opening on the lower surface side of the substrate storage box 12 is covered with the substrate storage box cover 11 so as to be stored inside the substrate storage box cover 11 together with the substrate support 17.
- the substrate storage box 12 and the substrate storage box cover 11 are fixed by fitting the peripheral portion at the lower end of the substrate storage box 12 and the side portion that is folded back above the substrate storage box cover 11.
- the substrate storage box 12 and the substrate storage box cover 11 constitute a casing that is an outer shell of the electrical component box D. And the inverter board
- a part of the inverter board 15 is exposed from the opening on the right side of the board storage box 12 shown in FIG. On the other hand, the remaining portion of the inverter board 15 is covered with the board support 17 and the board storage box 12. Further, the heat sink 13 is exposed from the recess 12a.
- the heat sink 13 has the flange portion 13 c pressed against the fitting portion 17 a of the substrate support 17. Then, the peripheral edge of the recess 12 a of the substrate storage box 12 is placed on the substrate support 17. In this state, when the electric component box D is turned upside down so as to be attached to the upper end portion of the partition plate 2, the heat sink 13 is placed around the recessed portion 12 a of the substrate storage box 12 through the fitting portion 17 a of the substrate support 17. It will be supported by the edge.
- the electrical component box D includes a substrate storage box 12 made of a metal plate and a substrate storage box cover 11. Moreover, the heat sink 13 is comprised with the metal plate. Therefore, the first storage chamber Da is a space surrounded by a metal plate. Therefore, among the electrical components mounted on the inverter board 15, the electrical components located in the first storage chamber Da are arranged in a substantially sealed space surrounded by the metal plate. On the other hand, the upper half of the substrate storage box 12 is opened in the second storage chamber Db. Therefore, among the electrical components mounted on the inverter board 15, the electrical components located in the second storage chamber Db are arranged in a space in which a part thereof is opened.
- FIG. 5 is a perspective view showing an internal state of the electrical component box D with the electrical component box D turned over and the substrate storage box 12 removed.
- FIG. 5 shows a state in which the inverter board 15 is housed and fitted in the board support 17.
- the electrical component box D is completed by attaching the board
- the inverter board 15 has three inductances 22.
- the three inductances 22 are mounted in a line on the left side in FIGS. 4 and 5.
- the inductance 22 is also referred to as a boost choke coil. All of the three inductances 22 generate heat and become high temperature during the air conditioning operation. Moreover, since each inductance 22 is a high frequency switching part, it becomes a high noise generation source. In this case, the inductance 22 is the first electrical component that becomes high temperature during the air conditioning operation.
- the inductance 22 that is the first electric component is disposed in the first storage chamber Da.
- the inverter board 15 includes three switching elements 23 and three diodes 24.
- the switching element 23 is, for example, a PFC MOSFET or IGBT, that is, a field effect transistor, and is also referred to as a boosting power element.
- the three switching elements 23 and the three diodes 24 are arranged side by side on the left side of the inverter board 15 in the left-right direction, that is, on the right side of the inductance 22 and on the front side of the inverter board 15. Yes.
- the inverter board 15 has a diode bridge 25 and an IPM (intelligent power module) 26.
- the IPM 26 is also referred to as a power supply module.
- the diode bridge 25 and the IPM 26 are provided behind the switching element 23 and the diode 24 and arranged side by side.
- the switching element 23, the diode 24, the diode bridge 25, and the IPM 26 are first electrical components that are heated at the time of the air conditioning operation because they generate a large amount of heat during the air conditioning operation.
- the heat sink 13 is provided in contact with the switching element 23, the diode 24, the diode bridge 25, and the IPM 26 that are the first electrical components. Thereby, heat generated in the switching element 23, the diode 24, the diode bridge 25, and the IPM 26 is radiated through the heat sink 13.
- the heat sink 13 is attached as follows. That is, the root portion 13 b is disposed on the switching element 23, the diode 24, the diode bridge 25, and the IPM 26. Thereafter, the fin 13 a is passed inside the fitting portion 17 a of the substrate support 17. Then, the flange portion 13 c is locked around the fitting portion 17 a of the substrate support 17 and supported by the peripheral portion of the recess portion 12 a of the substrate storage box 12. Thereby, the position of the heat sink 13 is fixed.
- the inverter board 15 has a plurality of electrolytic capacitors 27, a plurality of noise filters 28, a plurality of large-scale integrated circuits, resistors, lead wire terminal connections, and the like.
- the electrolytic capacitor 27 generates a small amount of heat accompanying the air conditioning operation and maintains a relatively low temperature.
- the electrolytic capacitor 27, the noise filter 28, and the like are second electrical components that generate little heat during the air conditioning operation. These second electrical components are disposed in the second storage chamber Db.
- Each electric component provided on the inverter board 15 constitutes an interleaved PFC (Power Factor Control) circuit having a plurality of booster circuits.
- the interleaved PFC circuit is used as a power factor correction circuit that improves the power factor on the input side.
- the booster circuit includes an inductance 22, a switching element 23, and a diode 24.
- the interleaved PFC circuit operates by making the conduction timings of the switching elements 23 of the booster circuits different from each other. As a result, the current load on each circuit is reduced, and as a result, the components can be downsized.
- the inverter board 15 has three boosting choke coils that constitute the inductance 22, three switching elements 23 as boosting power elements, and three diodes 24. Three boosting chokes, three switching elements 23, and three diodes 24 constitute three boosting circuits.
- the compressor 7 and the blower 5 are driven and controlled by a DC voltage controlled by the three booster circuits of the inverter board 15.
- the inverter board 15 has an interleaved PFC circuit.
- the inverter board 15 is accommodated in the electrical component box D.
- the inductance 22 is a first electrical component that becomes high temperature during the air conditioning operation, and is disposed in the first storage chamber Da.
- the inside of the first storage chamber Da becomes a high temperature portion having a relatively high temperature due to heat generated by the first electrical component.
- the first storage chamber Da is disposed on the heat exchange chamber 6 side.
- the second electrical component that generates less heat during the air conditioning operation such as the electrolytic capacitor 27 and the noise filter 28, is disposed in the second storage chamber Db.
- the inside of the second storage chamber Db is a low-temperature part whose temperature is lower than that of the first storage chamber Da.
- the second storage chamber Db is disposed on the machine room 10 side.
- the heat sink 13 is provided between the first storage chamber Da and the second storage chamber Db, that is, between the high temperature portion and the low temperature portion. As shown in FIG. 1, the heat sink 13 is provided on the heat exchange chamber 6 side with respect to the partition plate 2.
- the blower 5 provided in the heat exchange chamber 6 is driven. Then, the outside air passes through the outdoor heat exchanger 4 and is sucked into the outdoor unit 1, and after heat exchange, is discharged to the outside of the outdoor unit 1. At that time, a part of the air introduced into the heat exchange chamber 6 passes through the ventilation opening 19 from the opening 20a of the waterproof plate 20 through the ventilation opening 19 as shown by solid line arrows in FIG. Flow into.
- the inductance 22 that has become hot due to the air conditioning operation is efficiently cooled by the outside air flowing into the first storage chamber Da.
- the outside air that has flowed into the first storage chamber Da is inhibited by the heat sink 13, and thus hardly flows to the second storage chamber Db side.
- an electrolytic capacitor 27 and the like which are second electrical components that generate little heat during the air conditioning operation, are stored. Therefore, active cooling in the second storage chamber Db is not necessary.
- the second storage chamber Db is naturally radiated because about half of the substrate storage box 12 covering the second storage chamber Db is opened.
- the heat sink 13 is provided between the first storage chamber Da and the second storage chamber Db, the air on the first storage chamber Da side that becomes high temperature flows into the second storage chamber Db side. Can be suppressed. Thereby, the temperature rise in the 2nd storage chamber Db can be suppressed.
- the heat generating components such as the switching element 23, the diode 24, the diode bridge 25, and the IPM 26 that become high temperature during the air-conditioning operation are provided at a substantially central portion of the inverter board 15.
- the heat sink 13 is provided in contact with the heat generating component which is the first electric component.
- the inductance 22 that generates a large amount of heat among the first electrical components that are heat generating components is provided on the heat exchange chamber 6 side with respect to the heat sink 13.
- the inverter electrolytic capacitor 27 is provided on the opposite side of the inductance 22 via the heat sink 13 in order to avoid the influence of heat generation of the inductance 22.
- the inverter board 15 on which the interleaved PFC circuit is mounted can be mounted with an inductance 22 that is lighter in weight than the reactor instead of the heavy reactor disposed outside the board in the conventional circuit.
- the inductance 22 generates a large amount of heat during air conditioning operation. Therefore, when the inverter electrolytic capacitor 27 is provided in the vicinity of the inductance 22, the inverter electrolytic capacitor 27 is easily affected by the heat of the inductance 22.
- the life of the inverter electrolytic capacitor 27 is related to the life of the interleaved PFC circuit. Therefore, if the inverter electrolytic capacitor 27 is provided in the vicinity of the inductance 22 and the inverter electrolytic capacitor 27 is greatly affected by the heat of the inductance 22, the reliability of the interleaved PFC circuit is lowered.
- the inductance 22 serving as the first electrical component is provided in the first storage chamber Da on the heat exchange chamber 6 side. Therefore, the inductance 22 is cooled by the wind generated by the blower 5.
- the electrolytic capacitor 27 is provided in the second storage chamber Db on the opposite side of the inductance 22 with respect to the heat sink 13. Thereby, the temperature rise of the electrical component on the inverter board
- substrate 15 can be suppressed with sufficient balance.
- the first storage chamber Da and the heat sink 13 are the first storage chamber Da and the heat sink 13, and the second storage chamber Db does not protrude. Therefore, the first storage chamber Da protruding from the partition plate 2 to the heat exchange chamber 6 side prevents raindrops from entering as follows.
- the first storage chamber Da is configured to be substantially hermetically covered with a metal plate. Therefore, raindrops from the outer peripheral surface are prevented from entering the first storage chamber Da.
- the ventilation opening 19 provided on the heat exchange chamber 6 side allows the outside air to enter the electrical component box D. However, since the ventilation opening 19 is covered with the waterproof plate 20, the intrusion of raindrops from the outside of the ventilation opening 19 is suppressed.
- the fin 13a of the heat sink 13 is exposed from the hollow part 12a of the electrical component box D. As shown in FIG. In this case, there is no problem even if raindrops scattered from the blower 5 fall on the fins 13 a of the heat sink 13. On the contrary, the fins 13a are efficiently cooled, and the heat dissipation effect can be increased.
- the heat sink 13 Since the root portion 13b of the heat sink 13 is in contact with electrical components such as the switching element 23, the diode 24, the diode bridge 25, and the IPM 26, it is necessary to prevent raindrops from falling on the root portion 13b.
- the heat sink 13 is located in the recess 12 a of the electrical component box D.
- the fin 13a is exposed from the hollow part 12a, the root part 13b is covered with the hollow part 12a. For this reason, even if raindrops are scattered from the blower 5, it is difficult to reach the inside of the recessed portion 12a of the electrical component box D, and therefore no major problem occurs.
- the tips of the fins 13a of the heat sink 13 protrude downward from the lower surface of the first storage chamber Da. Therefore, the outside air led from the blower 5 and raindrops scattered from the blower 5 are likely to adhere to the fins 13a. As a result, the heat dissipation action of the heat sink 13 is promoted.
- the peripheral edge of the recess 12 a supports the flange 13 c of the heat sink 13. For this reason, a direct load by the heat sink 13 is not applied to the inverter board 15.
- the inverter board 15 equipped with an interleaved PFC circuit has heavy parts such as an electrolytic capacitor 27 and an inductance 22. Therefore, when the electrical component box D is installed in the outdoor unit 1, a load is applied to the inverter board 15.
- the heat sink 13 is supported not by the inverter board 15 but by the constituent members of the electrical component box D. And the load by the weight of the heat sink 13 is reduced to the inverter board
- the inductance 22, the coil, the capacitor, and the like provided in the first storage chamber Da are high noise generation sources, that is, high noise portions in the high frequency switching portion.
- the electrolytic capacitor 27, the noise filter 28, and the like provided in the second storage chamber Db are bottom noise portions and need to be arranged at positions that are not affected by the high noise portion.
- the first storage chamber Da is surrounded by a substrate storage box 12 and a substrate storage box cover 11 made of a metal plate, and a heat sink 13 made of a metal plate. That is, the high frequency switching component such as the inductance 22 provided in the first storage chamber Da is surrounded by a metal material except for the inverter board 15. Therefore, high-frequency noise generated from high-frequency switching components such as the inductance 22 is blocked by the surrounding metal material. As a result, the noise that propagates to the power supply terminal of the inverter board 15, which is so-called EMC noise (electromagnetic compatibility), can be reduced as much as possible so as to satisfy the regulations.
- EMC noise electromagnetic compatibility
Abstract
Description
図1に示す室外機1は、底板1a、前面板1b、天板1c、側面板1d、及び背面板を有している。これら底板1a、前面板1b、天板1c、側面板1d、及び図2に示す背面板1eによって、室外機1の外殻となる筐体が構成されている。図1は、室外機1について、前面板1b及び天板1cを取り外した状態を示している。底板1a上には、仕切り板2が設けられている。前面板1bには、ファンガード3が嵌め込まれている。天板1cは、平板状に形成されており、開口部を有していない。 Hereinafter, an embodiment will be described with reference to the drawings.
The
電気部品箱Dは、金属板からなる基板収納箱12と基板収納箱カバー11とで構成されている。また、ヒートシンク13は、金属板で構成されている。そのため、第1収納室Daは、その周囲が金属板で囲まれた空間となる。したがって、インバータ基板15に実装される電気部品のうち、第1収納室Daに位置する電気部品は、その全周囲を金属板で囲まれた略密閉状態の空間に配置されることとなる。これに対して、第2収納室Dbは、基板収納箱12の上半分が開口している。したがって、インバータ基板15に実装される電気部品のうち、第2収納室Dbに位置する電気部品は、その一部が開放された状態の空間に配置されることとなる。 Here, the inside of the electrical component box D on the left side from the
The electrical component box D includes a
インバータ基板15は、3個のインダクタンス22を有している。3個のインダクタンス22は、図4及び図5における左側部にあって一列に並んで実装される。なお、インダクタンス22は、昇圧用チョークコイルとも称される。3個のインダクタンス22は、いずれも空調運転にともなって発熱し高温となる。また、各インダクタンス22は、高周波スイッチング部分であるため、高ノイズの発生源となる。この場合、インダクタンス22は、空調運転時に高温となる第一電気部品である。第一電気部品であるインダクタンス22は、第1収納室Daに配置される。 Hereinafter, electrical components mounted on the
The
Claims (9)
- 送風機及び室外熱交換器が設けられた熱交換室と、
圧縮機が設けられた機械室と、
前記熱交換室及び前記機械室の底部を構成する底板に対して立てて設けられて前記熱交換室と前記機械室とを区画する仕切り板と、
前記仕切り板の上部にあって前記機械室と前記熱交換室とを跨いで設けられた電機部品箱と、
前記電機部品箱の内部にあって複数の電気部品を有し、複数の前記電気部品のうち、空調運転時に高温となる第一電気部品を前記熱交換室側に配置し、空調運転時に発熱の少ない第二電気部品を前記機械室側に配置したインバータ基板と、
前記第一電気部品と前記第二電気部品との間にあって前記熱交換室側に設けられたヒートシンクと、
を備える空気調和機の室外機。 A heat exchange chamber provided with a blower and an outdoor heat exchanger;
A machine room with a compressor;
A partition plate that is provided upright with respect to a bottom plate that constitutes a bottom of the heat exchange chamber and the machine room, and partitions the heat exchange chamber and the machine room;
An electrical component box provided above the partition plate and straddling the machine room and the heat exchange chamber;
Inside the electric parts box, it has a plurality of electrical parts, and among the plurality of electrical parts, the first electrical part that becomes high temperature during the air conditioning operation is arranged on the heat exchange chamber side, and generates heat during the air conditioning operation. An inverter board in which few second electrical components are arranged on the machine room side;
A heat sink provided between the first electrical component and the second electrical component on the heat exchange chamber side;
An air conditioner outdoor unit comprising: - 前記第一電気部品は、複数の昇圧回路を有して前記インバータ基板上に設けられたインターリーブPFC回路を構成するインダクタンスである請求項1に記載の空気調和機の室外機。 The outdoor unit for an air conditioner according to claim 1, wherein the first electric component is an inductance that has a plurality of booster circuits and constitutes an interleaved PFC circuit provided on the inverter board.
- 前記第二電気部品は、複数の昇圧回路を有して前記インバータ基板上に設けられたインターリーブPFC回路を構成するコンデンサである請求項1に記載の空気調和機の室外機。 The outdoor unit for an air conditioner according to claim 1, wherein the second electric component is a capacitor having a plurality of boosting circuits and constituting an interleaved PFC circuit provided on the inverter board.
- 前記ヒートシンクは、前記第一電気部品と接している請求項1に記載の空気調和機の室外機。 The outdoor unit of an air conditioner according to claim 1, wherein the heat sink is in contact with the first electric component.
- 前記電気部品箱の外側における前記第一電気部品側にあって前記送風機の作用によって生じる風の一部を前記電気部品箱内へ導く開口部を有するとともに前記電気部品箱内へ水の浸入を防ぐ防水板を更に備える請求項1に記載の空気調和機の室外機。 The first electric component side outside the electric component box has an opening for guiding a part of the wind generated by the action of the blower into the electric component box and prevents water from entering the electric component box. The outdoor unit for an air conditioner according to claim 1, further comprising a waterproof plate.
- 前記電気部品箱は、下面の一部に窪み部が形成され、
前記ヒートシンクは、前記窪み部に覆われる根元部と、前記窪み部から下方へ突出するフィンと、を有する請求項1に記載の空気調和機の室外機。 The electrical component box has a recess formed in a part of its lower surface,
The outdoor unit of an air conditioner according to claim 1, wherein the heat sink includes a root portion covered with the depression and a fin protruding downward from the depression. - 前記フィンの先端が前記第一電気部品よりも下方に位置している請求項1に記載の空気調和機の室外機。 The outdoor unit of an air conditioner according to claim 1, wherein the tip of the fin is positioned below the first electric component.
- 前記電気部品箱は、金属板で構成されて前記ヒートシンクの前記フィンが下方へ突出する姿勢で前記根元部を支持する基板収納箱を有する請求項1に記載の空気調和機の室外機。 The outdoor unit of an air conditioner according to claim 1, wherein the electrical component box includes a substrate storage box that is configured of a metal plate and supports the root portion in a posture in which the fins of the heat sink protrude downward.
- 前記基板収納箱及び前記ヒートシンクは、前記電気部品のうち空調運転時に高周波スイッチングを行う高ノイズ部品を囲んでいる請求項8に記載の空気調和機の室外機。 The outdoor unit of an air conditioner according to claim 8, wherein the substrate storage box and the heat sink surround a high noise component that performs high frequency switching during air conditioning operation among the electrical components.
Priority Applications (3)
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CN201380044743.2A CN104662372B (en) | 2012-08-27 | 2013-08-23 | The outdoor unit of air conditioner |
KR1020157003527A KR101917915B1 (en) | 2012-08-27 | 2013-08-23 | Outdoor unit for air conditioner |
KR1020167034594A KR20160145208A (en) | 2012-08-27 | 2013-08-23 | Outdoor unit for air conditioner |
Applications Claiming Priority (2)
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JP2012-186901 | 2012-08-27 | ||
JP2012186901A JP2014044007A (en) | 2012-08-27 | 2012-08-27 | Outdoor unit of air conditioner |
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WO2014034564A1 true WO2014034564A1 (en) | 2014-03-06 |
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PCT/JP2013/072577 WO2014034564A1 (en) | 2012-08-27 | 2013-08-23 | Outdoor unit for air conditioner |
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JP (1) | JP2014044007A (en) |
KR (2) | KR101917915B1 (en) |
CN (1) | CN104662372B (en) |
WO (1) | WO2014034564A1 (en) |
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EP3299736A1 (en) * | 2016-09-22 | 2018-03-28 | Samsung Electronics Co., Ltd. | Outdoor unit of air conditioner |
US20190024911A1 (en) * | 2016-03-04 | 2019-01-24 | Mitsubishi Electric Corporation | Electrical component module, and outdoor unit of air-conditioning apparatus |
JP2020003116A (en) * | 2018-06-26 | 2020-01-09 | 株式会社富士通ゼネラル | Electrical equipment module |
EP3591829A4 (en) * | 2017-03-02 | 2020-03-04 | Daikin Industries, Ltd. | Power conversion device |
JP2020197375A (en) * | 2016-09-27 | 2020-12-10 | 三菱電機株式会社 | Outdoor unit of air conditioner, and air conditioner |
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JP6486232B2 (en) * | 2015-07-24 | 2019-03-20 | 日立アプライアンス株式会社 | Heat pump unit |
JP6607053B2 (en) | 2016-01-20 | 2019-11-20 | Tdk株式会社 | Power supply |
CN106051954B (en) * | 2016-07-12 | 2021-11-05 | 珠海格力电器股份有限公司 | Air conditioner outdoor unit and air conditioner |
JP6882716B2 (en) * | 2017-04-28 | 2021-06-02 | 株式会社富士通ゼネラル | Outdoor unit of air conditioner |
JP6529687B1 (en) * | 2017-10-19 | 2019-06-12 | 日立ジョンソンコントロールズ空調株式会社 | Air conditioner |
US20210293419A1 (en) * | 2018-08-09 | 2021-09-23 | Mitsubishi Electric Corporation | Outdoor unit and air conditioner |
JP6809591B1 (en) * | 2019-10-29 | 2021-01-06 | ダイキン工業株式会社 | Control power supply |
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Also Published As
Publication number | Publication date |
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JP2014044007A (en) | 2014-03-13 |
CN104662372A (en) | 2015-05-27 |
CN104662372B (en) | 2018-05-22 |
KR20150033723A (en) | 2015-04-01 |
KR101917915B1 (en) | 2018-11-12 |
KR20160145208A (en) | 2016-12-19 |
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