WO2014029154A1 - Engineering machinery, main arm thereof, and method for detecting and correcting side bending of main arm - Google Patents

Engineering machinery, main arm thereof, and method for detecting and correcting side bending of main arm Download PDF

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Publication number
WO2014029154A1
WO2014029154A1 PCT/CN2012/082114 CN2012082114W WO2014029154A1 WO 2014029154 A1 WO2014029154 A1 WO 2014029154A1 CN 2012082114 W CN2012082114 W CN 2012082114W WO 2014029154 A1 WO2014029154 A1 WO 2014029154A1
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WO
WIPO (PCT)
Prior art keywords
support portion
main body
predetermined value
support
construction machine
Prior art date
Application number
PCT/CN2012/082114
Other languages
French (fr)
Chinese (zh)
Inventor
詹纯新
刘权
汤美林
张建军
罗贤智
李义
Original Assignee
中联重科股份有限公司
湖南中联重科专用车有限责任公司
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Publication date
Application filed by 中联重科股份有限公司, 湖南中联重科专用车有限责任公司 filed Critical 中联重科股份有限公司
Publication of WO2014029154A1 publication Critical patent/WO2014029154A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66CCRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
    • B66C23/00Cranes comprising essentially a beam, boom, or triangular structure acting as a cantilever and mounted for translatory of swinging movements in vertical or horizontal planes or a combination of such movements, e.g. jib-cranes, derricks, tower cranes
    • B66C23/62Constructional features or details
    • B66C23/82Luffing gear
    • B66C23/821Bracing equipment for booms
    • B66C23/826Bracing equipment acting at an inclined angle to vertical and horizontal directions
    • B66C23/828Bracing equipment acting at an inclined angle to vertical and horizontal directions where the angle is adjustable

Definitions

  • the present invention relates to a construction machinery main arm, and in particular to a construction machine and its main arm, a method of detecting and correcting the bending of the main arm of the engineering machine. Background technique
  • the side bend of the crane boom is detected by the naked eye.
  • the boom When the actual centerline of the boom is observed to deviate from the theoretical centerline of the boom, the boom is considered to be a side bend.
  • the side bend i.e., the distance of the actual center line from the theoretical center line at the head of the boom
  • the boom should be lowered to a lower position from the ground, and then the internal slider of the boom should be manually adjusted to correct the boom bend. Since the side camber cannot be detected, it is sometimes necessary to repeat the observation, the reverse arm, and the adjustment of the slider.
  • the present invention provides a construction machinery main arm, the construction machinery main arm
  • the main body of the construction machine further includes a support mechanism disposed on two sides of the main body, the support mechanism includes a mounting portion connected to the main body and a telescopic support portion, one end of the support portion It is connected to the head of the main body, and the other end is connected to the mounting portion.
  • the present invention also provides a construction machine, wherein the construction machine comprises the construction machine main arm of the present invention.
  • the present invention also provides a method for detecting a camber of a main arm of a construction machine, wherein the main arm of the construction machine is the main arm of the construction machine of the present invention, wherein the support portion includes a first support portion and a second support portion.
  • the mounting portion includes a first mounting portion for mounting the first support portion and a second mounting portion for mounting the second support portion, the first mounting portion and the second mounting portion and the body The distance from the joint to the joint of the corresponding support and the head of the body is
  • the first mounting portion and the second mounting portion respectively have a first angle and a second angle with a theoretical center line of the main arm
  • the method includes: when the engineering machine main arm has a side bend Extending or contracting the support portions on both sides to support the main body from both sides; measuring the connection between the first support portion and the head portion of the main body to the first support portion farthest from the main body a distance H between the second support portion and the head of the body to a distance H 2 between the second support portion and the farthest from the body, measuring the distance from the body on the first support portion a distance H 3 from the farthest point to the junction of the first mounting portion and the body, measuring the connection of the second support portion farthest from the body to the second mounting portion and the body
  • the distance between the points H 4 calculate the side curvature:
  • the present invention also provides a method for correcting the side bend of a main arm of an engineering machine, wherein the main arm of the construction machine is the main arm of the construction machine of the present invention, and the support portion includes a first support portion and a second support portion, the method
  • the method includes: when the main arm of the construction machine is bent, extending or contracting the support portions on both sides to support the main body from both sides; measuring the connection between the first support portion and the head of the main body to the Measuring the distance H between the first support portion and the farthest point from the body, measuring the second support portion a distance H 2 from the connection of the head of the body to the second support portion farthest from the body ;
  • the main body when the main body is subjected to the side bend, the main body can be supported by the retractable support portion, and the side camber can be detected and the side bend can be corrected.
  • FIG. 1 is a schematic view showing an embodiment of a construction machine main arm of the present invention
  • FIG. 2 is a schematic view showing a method of detecting a construction machine main arm of the present invention
  • FIG. 3 is a schematic view illustrating a method of detecting a main arm of a construction machine in a preferred embodiment of the present invention
  • FIG. 4 is a schematic structural view illustrating an embodiment of a mounting portion
  • Figure 5 is a schematic view showing the structure of another embodiment of the mounting portion
  • FIG. 6 is a schematic view showing another embodiment of the construction machine main arm of the present invention.
  • FIG. 7 is a flow chart showing a method of correcting the construction machine main arm of the present invention. Description of the reference numerals
  • Support mechanism 21 Mounting part 21a: Bracket 21b: Hoist
  • L 3 distance from the connection of the mounting portion to the main body to the joint of the support portion and the head of the main body
  • H 1 the distance between the connection of the first support and the head of the main body to the farthest distance from the main body on the first support portion
  • 3 ⁇ 4 the distance between the connection of the second support and the head of the main body to the farthest distance from the main body on the second support portion
  • 3 ⁇ 4 the distance from the farthest portion of the first support portion to the junction of the first mounting portion and the main body
  • H 4 a distance from the farthest portion of the second support portion to the junction of the second mounting portion and the main body detailed description
  • orientation words such as “up, down, left, and right” as used herein generally refer to the upper, lower, left, and right as shown in the accompanying drawings; “inside and outside”. It refers to the inside and outside of the contour of each component itself.
  • support means that the support, the tension, and the like serve to maintain the position of the main body.
  • a construction machine main arm including a main body 10, wherein the construction machine main arm further includes a support mechanism 20 symmetrically disposed on both sides of the main body 10,
  • the support mechanism 20 includes a mounting portion 21 connected to the main body 10 and a telescopic support portion. One end of the support portion is connected to the head of the main body 10, and the other end is connected to the mounting portion 21.
  • the main body 10 is provided with telescopic support portions on both sides thereof.
  • the main body 10 When the main body 10 is bent, it can be corrected by the corresponding telescopic support portions, which will be described in the lower stationery.
  • the support portions on both sides can be extended and contracted to support the main body 10 in the side bend state, and on the other hand, the side bend can be obtained by detecting the expansion and contraction data of the support portion, which will be specifically described below.
  • the construction machine main arm preferably includes a detecting unit for detecting length information of the support portion and a controller for controlling expansion and contraction of the support portion, and the controller is electrically connected to the detecting unit.
  • the mounting portion 21 can adopt various appropriate configurations as long as the main body 10 and the support portion can be connected.
  • the support portion can also take various suitable forms as long as it can telescope and provide support for the main body 10.
  • the mounting portion 21 may include a bracket 21a and a reversible hoisting 21b mounted on the bracket 21a, the bracket 21a being mounted on the main body 10,
  • the support portion is a wire rope that is accommodated by the hoisting 21b. Thereby, the main body 10 can be supported by tensioning the wire rope.
  • the support portion may include a telescopic cylinder, and both ends of the telescopic cylinder are respectively coupled to the main body 10 and the bracket 21a, so that the main body 10 can be supported by the telescopic cylinder.
  • the extending direction of the bracket 21a may be perpendicular to the extending direction of the main body 10, so that the connection between the bracket 21a and the main body 10, the joint of the bracket 21a and the supporting portion, and the joint of the supporting portion with the main body 10 can be made.
  • a right triangle is formed so that the main body 10 obtains a stable support through the support portion.
  • the bracket 21a can be coupled to the root of the body 10 so that a maximum moment can be applied to the body 10 through the support.
  • the bracket 21a may be mounted with a pulley 21c, and the wire rope is connected to the hoisting 21b around the pulley 21c to change the direction of the wire rope through the pulley 21c.
  • the hoisting 21b can be close to the inner end of the bracket 21a
  • the pulley 21c can be close to the outer end of the bracket 21a, that is, the hoisting 21b is closer to the main body 10 than the pulley 21c, but the connection of the wire rope to the mounting portion 21 It can be extended to the pulley 21c.
  • a construction machine is provided, wherein the construction machine includes the construction machine main arm of the present invention.
  • the construction machine of the present invention can detect the side camber by the telescopic support portion and provide correction for the side bend.
  • the construction machine includes a turntable 30, and the main body 10 is mounted on the turntable 30, and the mounting portion 21 and the turntable 30 can be connected by a support member 40.
  • the main body 10 can obtain bidirectional support through the support portion and the support member 40.
  • the axial deviation mainly occurs at the head of the main body 10.
  • the support member 40 can take various forms such as a wire rope, a telescopic cylinder or a rigid rod.
  • a method for detecting a camber of a main arm of a construction machine (hereinafter referred to as a detecting method) is provided, wherein the support portion includes a first support portion 22 and a second support portion 23, the mounting Portion 21 includes a first mounting portion for mounting the first support portion 22 and for Mounting a second mounting portion of the second support portion 23, a connection between the first mounting portion and the second mounting portion and the main body 10 to a joint of the corresponding support portion and the head of the main body 10
  • the distance is both L 3
  • the first mounting portion and the second mounting portion respectively have a first angle ⁇ and a second angle ⁇ with the theoretical center line AA of the main arm
  • the method comprising: when the construction machine When the main arm is bent, the support portions on both sides are extended or contracted to support the main body 10 from both sides; the connection between the first support portion 22 and the head of the main body 10 is measured to the first support portion
  • the distance H from the farthest point of the main body 10 on the 22 is
  • the mounting portion 21 is attached to the root portion of the main body 10, so that 1 ⁇ 3 is the length of the main body 10; and 3 ⁇ 4 is the length of the wire rope pulled from the mounting portion 21, respectively, which is tensioned on both sides.
  • the side curvature ie, the distance of the actual center line BB from the theoretical center line AA at the head of the body 10.
  • 1 ⁇ — ⁇ ⁇ .
  • the length of the first mounting portion is ⁇ 3
  • the length of the second mounting portion is ⁇ 4 .
  • a imaginary straight line parallel to the theoretical centerline can be made from the junction of the wire ropes on both sides with the body 10.
  • the distance between the intersection of the straight line and the second mounting portion to the extended end of the second mounting portion is X, and the connection between the first supporting portion 22 and the main body 10 to the intersection
  • the distance is Lx.
  • H A sin a H A cos a + 2H A L, cos ⁇ -L ⁇
  • the side curvature can be calculated only by detecting and ⁇ 2 (when the mounting portion 21 of a certain size is used, 3 ⁇ 4 and ⁇ 4 are determined values; the first angle ⁇ and the second angle ⁇ are pre-installation values. Set the parameters).
  • the sum can be obtained by various suitable detecting means, for example, by the above detecting unit.
  • the detection unit may not be directly acquired data and ⁇ 2, but, for example from a length of wire rope hoist the rope 21b, the length may be converted to simple calculation, and 112 and the detection result as a detection means.
  • the pulley 21c Next are the distance between the pulley 21c and the hoist 21b from the length of the rope of the hoisting 21b.
  • a method for correcting a side bend of a work machine main body wherein the work machine main arm is the construction machine main arm of the present invention, and the support portion includes a first support portion 22 and a a second support portion 23, the method comprising: extending or contracting support portions on both sides to support the main body 10 from both sides when the construction machinery main arm is subjected to a side bend; measuring the first support portion 22 and the a distance H between the joint of the head of the body 10 to the farthest portion of the first support portion 22 from the body 10, the connection of the second support portion 23 to the head of the body 10 to the second a distance H 2 between the support portion 23 and the farthest from the main body 10 ;
  • the above detection method is described by using the support portion as a wire rope, wherein the main body can be The range of the first support portion 22 and the second support portion 23 is set in advance by the length 1 of 3 of 10.
  • the two side wire ropes should be equal to the H 2 when the wire rope is tightened; when the side bend occurs and the wire rope is tightened, the third preset value a3 is allowed to the first preset value a1.
  • H 2 is allowed to be between the second preset value a2 and the fourth preset value a4. That is to say, when both H 2 and H 2 are within the corresponding range, no correction can be made.
  • the third preset value a3 is smaller than the first preset value a1, and the second preset value a2 is smaller than the fourth preset value a4.
  • the controller can be issued in accordance with the detecting unit 112 and controls the first and respective second support portion 22 and the support portion 23 to be corrected.
  • the controller one control hoisting 21b contracts the corresponding support portion
  • the other hoisting 21b can be caused to release the other side of the wire rope, that is, to elongate the other support portion.
  • the wire rope is first tensioned to support the main body 10 through the first support portion 22 and the second support portion 23. Then, the direction of the side bend is judged, i.e., whether the first support portion 22 and the second support portion 23 are elongated or shortened.
  • the controller monitors the change of 11 2 in real time through the detecting unit, and stops the correction when the sum 11 2 falls within its range.
  • the controller monitors the change in real time through the detection unit, and stops the correction when the sum falls into its range.
  • the two support mechanisms 20 are symmetrically disposed on both sides of the main body 10, and
  • the mounting portion 21 is disposed perpendicular to the length direction of the main body 10.
  • the length of the main body 10 may be 50-110 m, the first predetermined value a1 is 51-99 m, and the second predetermined value a2 is 54- 104m, the third predetermined value a3 is 51-99m, and the fourth predetermined value a4 is 54-104m.
  • first support portion 22 and the second support portion 23 are tensioned or relaxed by the main body 10, and the hoisting 21b is always in a state of being taken up. Therefore, it is necessary to overcome the pulling force of the hoisting 21b to take up the rope when the main body 10 is bent, so that the corresponding support portion becomes long.
  • the telescopic cylinder is used as the support portion, it is necessary to overcome the pressure in the telescopic cylinder when the main body 10 is bent, so that the corresponding support portion becomes long, and the length change of the telescopic cylinder is preferably kept within 0.5 m.

Abstract

Disclosed are engineering machinery, a main arm thereof, a method for detecting side bending of the engineering machinery main arm, and a method for correcting the side bending of the engineering machinery main arm. The engineering machinery main arm comprises a main body (10) and a bearing mechanism (20) provided at two sides of the main body (10). The bearing mechanism (20) comprises a mounting portion (21) connected to the main body (10), and a telescopic bearing portion, with one end of the bearing portion being connected to the head of the main body (10) and the other end being connected to the mounting portion (21). The engineering machinery main arm further comprises a detecting unit for detecting length information of the bearing portion and a controller for controlling the extension or retraction of the bearing portion. The engineering machinery main arm can use the telescopic bearing portion to support the main body thereof, such that the detection and the correction of the side bending of the main arm can be achieved.

Description

工程机械及其主臂、 检测以及矫正其主臂旁弯度的方法 技术领域  Construction machinery and its main arm, method for detecting and correcting the bending of its main arm
本发明涉及工程机械主臂, 具体地, 涉及一种工程机械及其主臂、 检 测以及矫正工程机械主臂旁弯度的方法。 背景技术  The present invention relates to a construction machinery main arm, and in particular to a construction machine and its main arm, a method of detecting and correcting the bending of the main arm of the engineering machine. Background technique
随着风电、 核电、 化工等行业的发展, 零部件日益模块化和大型化, 对大吨位起重机的需求日益增多。 需要增加起重机的起升高度和起升载荷, 因此伸缩臂起重机正朝着大型化方向发展。 但起重机吊臂越长、 起升载荷 越大, 就越容易发生旁弯现象, 轻则影响整车的起重性能, 重则发生折臂, 甚至机毁人亡的事故。 因此, 检测起重机吊臂的旁弯度, 矫正起重机吊臂 的旁弯, 对确保整车起重性能和起重安全具有十分重要的意义。  With the development of wind power, nuclear power, chemical and other industries, parts and components are increasingly modularized and large-sized, and the demand for large-tonnage cranes is increasing. There is a need to increase the lifting height and lifting load of the crane, so the telescopic crane is moving in the direction of large-scale. However, the longer the crane boom and the higher the lifting load, the more likely it is that the side bend phenomenon will occur, which will affect the lifting performance of the whole vehicle, and the accident that the folding arm will be broken or even the machine will be destroyed. Therefore, detecting the side camber of the crane boom and correcting the side bend of the crane boom are of great significance for ensuring the lifting performance and lifting safety of the whole vehicle.
目前检测起重机吊臂的旁弯靠肉眼去观察, 当观察到吊臂实际中心线 偏离吊臂理论中心线时, 就认为吊臂发生旁弯。 但这样也只能判断是否发 生旁弯, 而无法检测旁弯度 (即吊臂头部处, 实际中心线偏离理论中心线 的距离)。因此, 当观察到吊臂发生旁弯后, 需将吊臂倒至距地面较低位置, 然后人工调节吊臂内部滑块以矫正吊臂旁弯。 由于无法检测旁弯度, 有时 需要重复观察、 倒臂、 调节滑块等多个循环过程。  At present, the side bend of the crane boom is detected by the naked eye. When the actual centerline of the boom is observed to deviate from the theoretical centerline of the boom, the boom is considered to be a side bend. However, this can only be judged whether or not a side bend occurs, and the side bend (i.e., the distance of the actual center line from the theoretical center line at the head of the boom) cannot be detected. Therefore, when observing the side bend of the boom, the boom should be lowered to a lower position from the ground, and then the internal slider of the boom should be manually adjusted to correct the boom bend. Since the side camber cannot be detected, it is sometimes necessary to repeat the observation, the reverse arm, and the adjustment of the slider.
因此, 现有技术中存在无法检测起重机吊臂的旁弯度以及方便、 有效 地矫正旁弯的方法。 发明内容  Therefore, in the prior art, there is a method in which it is impossible to detect the side camber of the crane boom and to easily and effectively correct the side bend. Summary of the invention
本发明的目的是提供一种能够便于检测和矫正工程机械主臂的旁弯的 工程机械主臂。  SUMMARY OF THE INVENTION It is an object of the present invention to provide a construction machine main arm that facilitates the detection and correction of side bends of the main arm of an engineering machine.
为了实现上述目的, 本发明提供一种工程机械主臂, 该工程机械主臂 包括主体, 其中, 所述工程机械主臂还包括设置在所述主体两侧的支承机 构, 所述支承机构包括连接于所述主体的安装部和可伸缩的支承部, 所述 支承部的一端连接于所述主体的头部, 另一端连接于所述安装部。 In order to achieve the above object, the present invention provides a construction machinery main arm, the construction machinery main arm The main body of the construction machine further includes a support mechanism disposed on two sides of the main body, the support mechanism includes a mounting portion connected to the main body and a telescopic support portion, one end of the support portion It is connected to the head of the main body, and the other end is connected to the mounting portion.
本发明还提供一种工程机械, 其中, 所述工程机械包括本发明的工程 机械主臂。  The present invention also provides a construction machine, wherein the construction machine comprises the construction machine main arm of the present invention.
本发明还提供一种检测工程机械主臂旁弯度的方法, 其中, 所述工程 机械主臂为本发明的工程机械主臂, 其中, 所述支承部包括第一支承部和 第二支承部, 所述安装部包括用于安装所述第一支承部的第一安装部和用 于安装所述第二支承部的第二安装部, 所述第一安装部和第二安装部与所 述主体的连接处到相应的支承部与所述主体的头部的连接处的距离均为 The present invention also provides a method for detecting a camber of a main arm of a construction machine, wherein the main arm of the construction machine is the main arm of the construction machine of the present invention, wherein the support portion includes a first support portion and a second support portion. The mounting portion includes a first mounting portion for mounting the first support portion and a second mounting portion for mounting the second support portion, the first mounting portion and the second mounting portion and the body The distance from the joint to the joint of the corresponding support and the head of the body is
L3, 所述第一安装部和第二安装部分别与所述主臂的理论中心线呈第一夹 角和第二夹角, 该方法包括: 当所述工程机械主臂发生旁弯时, 伸长或收 缩两侧的支承部, 以从两侧支承所述主体; 测量第一支承部与所述主体的 头部的连接处到该第一支承部上距离所述主体最远处之间的距离 H 测量 第二支承部与所述主体的头部的连接处到该第二支承部上距离所述主体最 远处之间的距离 H2, 测量第一支承部上距离所述主体最远处到所述第一安 装部与所述主体的连接处之间的距离 H3, 测量第二支承部上距离所述主体 最远处到所述第二安装部与所述主体的连接处之间的距离 H4 ;计算旁弯度:L 3 , the first mounting portion and the second mounting portion respectively have a first angle and a second angle with a theoretical center line of the main arm, and the method includes: when the engineering machine main arm has a side bend Extending or contracting the support portions on both sides to support the main body from both sides; measuring the connection between the first support portion and the head portion of the main body to the first support portion farthest from the main body a distance H between the second support portion and the head of the body to a distance H 2 between the second support portion and the farthest from the body, measuring the distance from the body on the first support portion a distance H 3 from the farthest point to the junction of the first mounting portion and the body, measuring the connection of the second support portion farthest from the body to the second mounting portion and the body The distance between the points H 4 ; calculate the side curvature:
H4 sin a - H3 sin β 2 2 H4 2 cos2 a 2H4L3 cos2 a L3 2 H 4 sin a - H 3 sin β 2 2 H 4 2 cos 2 a 2H 4 L 3 cos 2 a L 3 2
L。 = 2 ― ~~ 2 。L. = 2 ― ~~ 2 .
H - H3 2 cos2 β + 2H3L3 cos2 β - L3 2 H - H 3 2 cos 2 β + 2H 3 L 3 cos 2 β - L 3 2
2  2
本发明还提供一种矫正工程机械主臂旁弯的方法, 其中, 所述工程机 械主臂为本发明的工程机械主臂, 所述支承部包括第一支承部和第二支承 部, 该方法包括: 当所述工程机械主臂发生旁弯时, 伸长或收缩两侧的支 承部, 以从两侧支承所述主体; 测量第一支承部与所述主体的头部的连接 处到该第一支承部上距离所述主体最远处之间的距离 H 测量第二支承部 与所述主体的头部的连接处到该第二支承部上距离所述主体最远处之间的 距离 H2; The present invention also provides a method for correcting the side bend of a main arm of an engineering machine, wherein the main arm of the construction machine is the main arm of the construction machine of the present invention, and the support portion includes a first support portion and a second support portion, the method The method includes: when the main arm of the construction machine is bent, extending or contracting the support portions on both sides to support the main body from both sides; measuring the connection between the first support portion and the head of the main body to the Measuring the distance H between the first support portion and the farthest point from the body, measuring the second support portion a distance H 2 from the connection of the head of the body to the second support portion farthest from the body ;
当所述主体朝向所述第二支承部所在的侧旁弯时, 进行如下操作: When the body is bent toward the side where the second support portion is located, the following operations are performed:
( a)、 当 >第一预定值 al时, 或者当 H2<第二预定值 a2时, 收缩所 述第一支承部, 并使所述第二支承部伸长, 并且实时测量 和 H2, 直到 第三预设值 a3 第一预定值 al且第二预设值 a2 H2 第四预定值 a4;(a), when the first predetermined value a1, or when H 2 <the second predetermined value a2, shrinks the first support portion, and elongates the second support portion, and measures H 2 in real time Until a third predetermined value a3 a first predetermined value a1 and a second predetermined value a2 H 2 a fourth predetermined value a4;
(b)、 当第三预设值 &3 第一预定值 al且第二预设值 a2 H2 第四 预定值 a4时, 终止矫正; (b), when the third preset value &3 the first predetermined value a1 and the second preset value a2 H 2 the fourth predetermined value a4, terminating the correction;
当所述主体朝向所述第一支承部所在的侧旁弯时, 进行如下操作: ( c)、 当 <第三预设值 a3时, 或者当 H2>第四预设值 a4时, 收缩所述 第二支承部并使所述第一支承部伸长, 并且实时测量 和 H2, 直到第三 预设值 a3 第一预定值 al且第二预设值 a2 H2 第四预定值 a4; (d)、 当所述第三预设值 &3 第一预定值 al且第二预设值 a2 H2 第四预 定值 a4时, 终止矫正。 When the main body is bent toward the side where the first support portion is located, the following operations are performed: (c), when <the third preset value a3, or when H 2 > the fourth preset value a4, shrink The second support portion elongates the first support portion and measures H 2 in real time until a third predetermined value a3 is a first predetermined value a1 and a second predetermined value a2 H 2 is a fourth predetermined value a4 (d), when the third preset value &3 the first predetermined value a1 and the second preset value a2 H 2 the fourth predetermined value a4, the correction is terminated.
通过上述技术方案, 当主体发生旁弯时, 可以通过可伸缩的支承部来 支承主体, 并且能够检测旁弯度并对旁弯提供矫正。  According to the above technical solution, when the main body is subjected to the side bend, the main body can be supported by the retractable support portion, and the side camber can be detected and the side bend can be corrected.
本发明的其他特征和优点将在随后的具体实施方式部分予以详细说 明。 附图说明  Other features and advantages of the invention will be described in detail in the detailed description which follows. DRAWINGS
附图是用来提供对本发明的进一步理解, 并且构成说明书的一部分, 与下面的具体实施方式一起用于解释本发明, 但并不构成对本发明的限制。 在附图中:  The drawings are intended to provide a further understanding of the invention, and are in the In the drawing:
图 1是说明本发明的工程机械主臂的一种实施方式的示意图; 图 2是说明本发明的检测工程机械主臂的方法的示意图;  1 is a schematic view showing an embodiment of a construction machine main arm of the present invention; FIG. 2 is a schematic view showing a method of detecting a construction machine main arm of the present invention;
图 3是说明本发明的优选实施方式中检测工程机械主臂的方法的示意 图; 3 is a schematic view illustrating a method of detecting a main arm of a construction machine in a preferred embodiment of the present invention; Figure
图 4是说明安装部的一种实施方式的结构示意图;  4 is a schematic structural view illustrating an embodiment of a mounting portion;
图 5是说明安装部的另一种实施方式的结构示意图;  Figure 5 is a schematic view showing the structure of another embodiment of the mounting portion;
图 6是说明本发明的工程机械主臂的另一种实施方式的示意图; 图 7是说明本发明的矫正工程机械主臂的方法的流程图。 附图标记说明  6 is a schematic view showing another embodiment of the construction machine main arm of the present invention; and FIG. 7 is a flow chart showing a method of correcting the construction machine main arm of the present invention. Description of the reference numerals
10: 主体  10: subject
20: 支承机构 21 : 安装部 21a: 支架 21b: 卷扬  20: Support mechanism 21 : Mounting part 21a: Bracket 21b: Hoist
21c: 滑轮 22: 第一支承部 23: 第二支承部  21c: Pulley 22: First support portion 23: Second support portion
30: 转台 40: 支承件  30: Turntable 40: Support
AA: 理论中心线 BB: 实际中心线  AA: Theoretical Centerline BB: Actual Centerline
L0: 旁弯度L 0 : side curvature
: 第一支承部与主体的连接处到理论中心线的距离  : the distance from the junction of the first support to the body to the theoretical centerline
L2: 第一支承部与主体的连接处到理论中心线的距离 L 2 : distance from the junction of the first support portion and the main body to the theoretical center line
L3: 安装部与主体的连接处到支承部与所述主体的头部的连接处的距 离 L 3 : distance from the connection of the mounting portion to the main body to the joint of the support portion and the head of the main body
H1 : 第一撑部与主体的头部的连接处到该第一支承部上距离主体最远 处之间的距离 H 1 : the distance between the connection of the first support and the head of the main body to the farthest distance from the main body on the first support portion
¾: 第二撑部与主体的头部的连接处到该第二支承部上距离主体最远 处之间的距离  3⁄4: the distance between the connection of the second support and the head of the main body to the farthest distance from the main body on the second support portion
¾: 第一支承部上距离所述主体最远处到第一安装部与主体的连接处 之间的距离  3⁄4: the distance from the farthest portion of the first support portion to the junction of the first mounting portion and the main body
H4: 第二支承部上距离所述主体最远处到所述第二安装部与所述主体 的连接处之间的距离 具体实施方式 H 4 : a distance from the farthest portion of the second support portion to the junction of the second mounting portion and the main body detailed description
以下结合附图对本发明的具体实施方式进行详细说明。应当理解的是, 此处所描述的具体实施方式仅用于说明和解释本发明, 并不用于限制本发 明。  The specific embodiments of the present invention will be described in detail below with reference to the accompanying drawings. It is to be understood that the specific embodiments described herein are intended to be illustrative and not restrictive.
在本发明中, 在未作相反说明的情况下, 使用的方位词如 "上、 下、 左、 右"通常是指参考附图所示的上、 下、 左、 右; "内、 外"是指相对于 各部件本身的轮廓的内、 外。 其中, "支承"表示支承、 拉紧等对主体提供 保持位置的作用。  In the present invention, the orientation words such as "up, down, left, and right" as used herein generally refer to the upper, lower, left, and right as shown in the accompanying drawings; "inside and outside". It refers to the inside and outside of the contour of each component itself. Here, "support" means that the support, the tension, and the like serve to maintain the position of the main body.
根据本发明的一个方面, 提供一种工程机械主臂, 该工程机械主臂包 括主体 10, 其中, 所述工程机械主臂还包括对称设置在所述主体 10两侧的 支承机构 20,所述支承机构 20包括连接于所述主体 10的安装部 21和可伸 缩的支承部, 所述支承部的一端连接于所述主体 10的头部, 另一端连接于 所述安装部 21。  According to an aspect of the present invention, a construction machine main arm is provided, the construction machine main arm including a main body 10, wherein the construction machine main arm further includes a support mechanism 20 symmetrically disposed on both sides of the main body 10, The support mechanism 20 includes a mounting portion 21 connected to the main body 10 and a telescopic support portion. One end of the support portion is connected to the head of the main body 10, and the other end is connected to the mounting portion 21.
本发明的工程机械主臂中, 主体 10两侧设置有可伸缩的支承部, 当主 体 10发生旁弯时, 可以通过相应伸缩两侧的支承部来矫正, 这将在下文具 体说明。 另外, 当主体 10发生旁弯时, 一方面可以伸缩两侧的支承部而将 主体 10支承在旁弯状态, 另一方面可以通过检测支承部的伸缩数据来获得 旁弯度, 这将在下文中具体说明。 为此, 所述工程机械主臂优选包括用于 检测所述支承部的长度信息的检测单元和用于控制所述支承部的伸缩的控 制器, 所述控制器与所述检测单元电连接。  In the main arm of the construction machine of the present invention, the main body 10 is provided with telescopic support portions on both sides thereof. When the main body 10 is bent, it can be corrected by the corresponding telescopic support portions, which will be described in the lower stationery. In addition, when the main body 10 is subjected to a side bend, on the one hand, the support portions on both sides can be extended and contracted to support the main body 10 in the side bend state, and on the other hand, the side bend can be obtained by detecting the expansion and contraction data of the support portion, which will be specifically described below. Description. To this end, the construction machine main arm preferably includes a detecting unit for detecting length information of the support portion and a controller for controlling expansion and contraction of the support portion, and the controller is electrically connected to the detecting unit.
本发明中, 安装部 21可以采用各种适当的结构, 只要能够连接主体 10 和支承部即可。 支承部也可以采用各种适当的形式, 只要能够伸缩并对主 体 10提供支承即可。 优选地, 如图 4所示, 所述安装部 21可以包括支架 21a和安装在所述支架 21a上的可正反转的卷扬 21b, 所述支架 21a安装在 所述主体 10上, 所述支承部为通过所述卷扬 21b收放的钢丝绳。 由此, 通 过拉紧钢丝绳能够对主体 10提供支承。 可选择地, 所述支承部可以包括伸缩缸, 所述伸缩缸的两端分别连接 到所述主体 10和所述支架 21a, 从而能够通过伸缩缸对主体 10提供支承。 In the present invention, the mounting portion 21 can adopt various appropriate configurations as long as the main body 10 and the support portion can be connected. The support portion can also take various suitable forms as long as it can telescope and provide support for the main body 10. Preferably, as shown in FIG. 4, the mounting portion 21 may include a bracket 21a and a reversible hoisting 21b mounted on the bracket 21a, the bracket 21a being mounted on the main body 10, The support portion is a wire rope that is accommodated by the hoisting 21b. Thereby, the main body 10 can be supported by tensioning the wire rope. Alternatively, the support portion may include a telescopic cylinder, and both ends of the telescopic cylinder are respectively coupled to the main body 10 and the bracket 21a, so that the main body 10 can be supported by the telescopic cylinder.
另外, 所述支架 21a的延伸方向可以垂直于所述主体 10的延伸方向, 从而能够使支架 21a与主体 10的连接处、 支架 21a与支承部的连接处、 以 及支承部与主体 10的连接处形成直角三角形, 使得主体 10通过支承部获 得稳定的支承。 优选地, 支架 21a可以连接于主体 10的根部, 从而能够通 过支承部对主体 10施加最大化的力矩。  In addition, the extending direction of the bracket 21a may be perpendicular to the extending direction of the main body 10, so that the connection between the bracket 21a and the main body 10, the joint of the bracket 21a and the supporting portion, and the joint of the supporting portion with the main body 10 can be made. A right triangle is formed so that the main body 10 obtains a stable support through the support portion. Preferably, the bracket 21a can be coupled to the root of the body 10 so that a maximum moment can be applied to the body 10 through the support.
在使用钢丝绳作为支承部的实施方式中, 优选地, 所述支架 21a上可 以安装有滑轮 21c, 所述钢丝绳绕过所述滑轮 21c连接于所述卷扬 21b, 以 便通过滑轮 21c改变钢丝绳的走向, 便于布置。 如图 5所示, 卷扬 21b可 以靠近支架 21a的内端, 滑轮 21c可以靠近支架 21a的外端, 也就是说, 卷 扬 21b比滑轮 21c更靠近主体 10,但钢丝绳与安装部 21的连接处可以延长 到滑轮 21c。  In the embodiment in which the wire rope is used as the support portion, preferably, the bracket 21a may be mounted with a pulley 21c, and the wire rope is connected to the hoisting 21b around the pulley 21c to change the direction of the wire rope through the pulley 21c. Easy to arrange. As shown in Fig. 5, the hoisting 21b can be close to the inner end of the bracket 21a, and the pulley 21c can be close to the outer end of the bracket 21a, that is, the hoisting 21b is closer to the main body 10 than the pulley 21c, but the connection of the wire rope to the mounting portion 21 It can be extended to the pulley 21c.
根据本发明的另一方面, 提供一种工程机械, 其中, 所述工程机械包 括本发明的工程机械主臂。 本发明的工程机械可以通过可伸缩的支承部来 检测旁弯度并对旁弯提供矫正。  According to another aspect of the present invention, a construction machine is provided, wherein the construction machine includes the construction machine main arm of the present invention. The construction machine of the present invention can detect the side camber by the telescopic support portion and provide correction for the side bend.
另外, 如图 6所示, 所述工程机械包括转台 30, 所述主体 10安装在所 述转台 30上, 所述安装部 21和所述转台 30可以通过支承件 40连接。 由 此, 主体 10可以通过支承部和支承件 40获得双向支承。 其中, 由于旁弯 时, 轴向偏离主要发生在主体 10的头部, 当安装部 21靠近主体 10根部设 置时, 安装部 21所在位置基本没有轴向偏离, 因此支承件 40的长度可以 保持不变, 只要能够对安装部 21提供支承即可。 因此, 支承件 40可以采 用各种形式, 例如钢丝绳、 伸缩缸或刚性杆。  Further, as shown in Fig. 6, the construction machine includes a turntable 30, and the main body 10 is mounted on the turntable 30, and the mounting portion 21 and the turntable 30 can be connected by a support member 40. Thereby, the main body 10 can obtain bidirectional support through the support portion and the support member 40. Wherein, due to the side bend, the axial deviation mainly occurs at the head of the main body 10. When the mounting portion 21 is disposed near the root of the main body 10, the position of the mounting portion 21 is substantially not axially offset, so the length of the support member 40 can be maintained. It is only necessary to provide support to the mounting portion 21. Therefore, the support member 40 can take various forms such as a wire rope, a telescopic cylinder or a rigid rod.
根据本发明的另一方面,提供一种检测工程机械主臂旁弯度的方法(以 下简称为检测方法), 其中, 所述支承部包括第一支承部 22和第二支承部 23, 所述安装部 21包括用于安装所述第一支承部 22的第一安装部和用于 安装所述第二支承部 23的第二安装部, 所述第一安装部和第二安装部与所 述主体 10的连接处到相应的支承部与所述主体 10的头部的连接处的距离 均为 L3, 所述第一安装部和第二安装部分别与所述主臂的理论中心线 AA 呈第一夹角 β和第二夹角 α, 该方法包括: 当所述工程机械主臂发生旁弯 时, 伸长或收缩两侧的支承部, 以从两侧支承所述主体 10; 测量第一支承 部 22与所述主体 10的头部的连接处到该第一支承部 22上距离所述主体 10 最远处之间的距离 H 测量第二支承部 23与所述主体 10的头部的连接处 到该第二支承部 23上距离所述主体 10最远处之间的距离 H2, 测量第一支 承部 22上距离所述主体 10最远处到所述第一安装部与所述主体 10的连接 处之间的距离 H3, 测量第二支承部 23上距离所述主体 10最远处到所述第 二安装部与所述主体 10的连接处之间的距离 H4; According to another aspect of the present invention, a method for detecting a camber of a main arm of a construction machine (hereinafter referred to as a detecting method) is provided, wherein the support portion includes a first support portion 22 and a second support portion 23, the mounting Portion 21 includes a first mounting portion for mounting the first support portion 22 and for Mounting a second mounting portion of the second support portion 23, a connection between the first mounting portion and the second mounting portion and the main body 10 to a joint of the corresponding support portion and the head of the main body 10 The distance is both L 3 , the first mounting portion and the second mounting portion respectively have a first angle β and a second angle α with the theoretical center line AA of the main arm, the method comprising: when the construction machine When the main arm is bent, the support portions on both sides are extended or contracted to support the main body 10 from both sides; the connection between the first support portion 22 and the head of the main body 10 is measured to the first support portion The distance H from the farthest point of the main body 10 on the 22 is measured between the connection of the second support portion 23 and the head of the main body 10 to the farthest distance from the main body 10 on the second support portion 23 a distance H 2, measuring from the first support portion 22 on the body 10 farthest to the first mounting portion and the distance between the connection body 10 H 3, the distance measuring portion 23 of the second support a distance H 4 from the farthest portion of the main body 10 to the junction of the second mounting portion and the main body 10 ;
计算旁弯度:  Calculate the side curvature:
H 4 sin a - H3 sin β fi2 2 H4 2 cos2 a 2H4L3 cos2 a L3 2 H 4 sin a - H 3 sin β fi 2 2 H 4 2 cos 2 a 2H 4 L 3 cos 2 a L 3 2
L。 = 2 ― ~~ 2 L. = 2 ― ~~ 2
H - H3 2 cos2 β + 2H3L3 cos2 β - L3 2 H - H 3 2 cos 2 β + 2H 3 L 3 cos 2 β - L 3 2
2  2
下面以支承部为钢丝绳来说明上述检测方法。 如图 2所示, 安装部 21 安装在主体 10的根部, 因而 1^3即为主体 10的长度; 和 ¾则分别为两 侧拉紧的钢丝绳从安装部 21 出绳的长度。 其中, 旁弯度 (即在主体 10头 部处实际中心线 BB偏离理论中心线 AA的距离) 1^—^^ = ^^。 另外, 第一安装部的长度为 Η3, 第二安装部的长度为 Η4。 可以从两侧钢丝 绳与主体 10的连接处做假想的平行于理论中心线 ΑΑ的直线。 以第二安装 部为例, 所述直线与第二安装部的交点到第二安装部的伸出端之间的距离 为 X, 第一支承部 22与主体 10的连接处到所述交点的距离为 Lx。 其中: 根据几何关系, 可以得到以 L2为未知数的一元二次方程: The above detection method will be described below with the support portion being a wire rope. As shown in Fig. 2, the mounting portion 21 is attached to the root portion of the main body 10, so that 1^ 3 is the length of the main body 10; and 3⁄4 is the length of the wire rope pulled from the mounting portion 21, respectively, which is tensioned on both sides. Wherein, the side curvature (ie, the distance of the actual center line BB from the theoretical center line AA at the head of the body 10) 1^—^^ = ^^. Further, the length of the first mounting portion is Η 3 , and the length of the second mounting portion is Η 4 . A imaginary straight line parallel to the theoretical centerline can be made from the junction of the wire ropes on both sides with the body 10. Taking the second mounting portion as an example, the distance between the intersection of the straight line and the second mounting portion to the extended end of the second mounting portion is X, and the connection between the first supporting portion 22 and the main body 10 to the intersection The distance is Lx. Among them: According to the geometric relationship, we can get a quadratic equation with L 2 as the unknown:
- 2H4 sin a - L2 + (H4 2 - H2 2 - 2H4L^ cos2 a + L^) - 0 解此方程后得:
Figure imgf000010_0001
- 2H 4 sin a - L 2 + (H 4 2 - H 2 2 - 2H 4 L^ cos 2 a + L^) - 0 After solving this equation, we get:
Figure imgf000010_0001
L2 = H4 sin a +L 2 = H 4 sin a +
Figure imgf000010_0002
Figure imgf000010_0002
HA sin a HA cos a + 2HAL, cos α-L·H A sin a H A cos a + 2H A L, cos α-L·
Figure imgf000010_0003
都为正值, 并且 sina的值 实际情况下要大于 L2。 据此判断, 可得到 L2的计算公式实际为:
Figure imgf000010_0003
Both are positive values, and the value of sina is actually greater than L 2 . Based on this judgment, the formula for obtaining L 2 is actually:
/ 2 2 9 "7 2  / 2 2 9 "7 2
L2 = Η4ύηα H2 — H4 cos a + 2H cos a-L L 2 = Η 4 ύηα H 2 — H 4 cos a + 2H cos aL
与上述计算过程相同, 可求得:  As with the above calculation process, you can find:
= H3 sin β - H - H3 2 cos2 + 2H3L3 cos2 β - L3 2 = H 3 sin β - H - H 3 2 cos 2 + 2H 3 L 3 cos 2 β - L 3 2
因此, 根据旁弯计算公式可得:  Therefore, according to the calculation formula of the bend, you can get:
一 A  One A
H4 sin « - ^H2 2 - H4 2 cos2 a + 2H4L, cos2 « - L,21 - fH3 sin β - ^H^ - H3 2 cos2 β + 2H3 cos2 β-Ι^ H 4 sin « - ^H 2 2 - H 4 2 cos 2 a + 2H 4 L, cos 2 « - L, 2 1 - fH 3 sin β - ^H^ - H 3 2 cos 2 β + 2H 3 cos 2 Ι-Ι^
_ H4 since -H3 sin y5 ^H^ - H4 2 cos2 a - 2H4L, cos2 a-l^ -y/H - H3 2 cos2 β + 2Η3Ι^ cos2 ― 2 2 + 2 优选地, 如图 3所示, 当两个支承机构 20对称设置在主体 10两侧(即 Η34, 第一夹角 β=第二夹角 α ), 且第一夹角 β和第二夹角 ct均为 90度 时,_ H 4 since -H3 sin y5 ^H^ - H 4 2 cos 2 a - 2H 4 L, cos 2 al^ -y/H - H 3 2 cos 2 β + 2Η 3 Ι^ cos 2 ― 2 2 + 2 Preferably, as shown in FIG. 3, when the two support mechanisms 20 are symmetrically disposed on both sides of the main body 10 (ie, Η 3 = Η 4 , the first angle β = the second angle α), and the first angle β and When the second angle ct is 90 degrees,
Figure imgf000010_0004
Figure imgf000010_0004
由此可知, 只需检测 和 Η2即可计算得到旁弯度 (使用确定尺寸的 安装部 21时, ¾和 Η4为确定的值; 第一夹角 β和第二夹角 α为安装时预 设的参数)。 其中, 和 ¾可以通过各种适当的检测装置获得, 例如可以 通过上述检测单元获得。 其中, 检测单元所直接获取的数据可以不是 和 Η2, 而是例如钢丝绳从卷扬 21b 出绳的长度, 该长度可以经过简单的计算 转换为 和 112并作为检测单元的检测结果。 例如在具有滑轮 21c的情况 下, 和 112为钢丝绳从卷扬 21b的出绳长度减去滑轮 21c和卷扬 21b之间 的距离。 It can be seen that the side curvature can be calculated only by detecting and Η 2 (when the mounting portion 21 of a certain size is used, 3⁄4 and Η 4 are determined values; the first angle β and the second angle α are pre-installation values. Set the parameters). Wherein, the sum can be obtained by various suitable detecting means, for example, by the above detecting unit. Wherein the detection unit may not be directly acquired data and Η 2, but, for example from a length of wire rope hoist the rope 21b, the length may be converted to simple calculation, and 112 and the detection result as a detection means. For example, in the case of the pulley 21c Next, and 11 2 are the distance between the pulley 21c and the hoist 21b from the length of the rope of the hoisting 21b.
根据本发明的另一方面, 提供一种矫正工程机械主臂旁弯的方法, 其 中, 所述工程机械主臂为本发明的工程机械主臂, 所述支承部包括第一支 承部 22和第二支承部 23, 该方法包括: 当所述工程机械主臂发生旁弯时, 伸长或收缩两侧的支承部, 以从两侧支承所述主体 10; 测量第一支承部 22 与所述主体 10的头部的连接处到该第一支承部 22上距离所述主体 10最远 处之间的距离 H 测量第二支承部 23与所述主体 10的头部的连接处到该 第二支承部 23上距离所述主体 10最远处之间的距离 H2; According to another aspect of the present invention, a method for correcting a side bend of a work machine main body is provided, wherein the work machine main arm is the construction machine main arm of the present invention, and the support portion includes a first support portion 22 and a a second support portion 23, the method comprising: extending or contracting support portions on both sides to support the main body 10 from both sides when the construction machinery main arm is subjected to a side bend; measuring the first support portion 22 and the a distance H between the joint of the head of the body 10 to the farthest portion of the first support portion 22 from the body 10, the connection of the second support portion 23 to the head of the body 10 to the second a distance H 2 between the support portion 23 and the farthest from the main body 10 ;
当所述主体 10朝向所述第二支承部 23所在的侧旁弯 (即第一支承部 22伸长且第二支承部 23缩短) 时, 进行如下操作:  When the main body 10 is bent toward the side where the second support portion 23 is located (i.e., the first support portion 22 is elongated and the second support portion 23 is shortened), the following operations are performed:
(a)、 当 >第一预定值 al时, 或者当 H2<第二预定值 a2时, 收缩所述第一支承部 22, 并使所述第二支承部 23伸长, 并且实时测量 和 H2, 直到第三预设值 &3 第一预定值 al且第二预设值 a2 H2 第 四预定值 a4; (a), when the first predetermined value a1, or when H 2 <the second predetermined value a2, shrinks the first support portion 22, and elongates the second support portion 23, and measures the sum in real time H 2 , up to a third preset value &3 first predetermined value al and a second preset value a2 H 2 fourth predetermined value a4 ;
(b)、 当第三预设值 a3 第一预定值 al且第二预设值 a2 H2 第四预定值 a4时, 终止矫正; (b) when the third predetermined value a3 is the first predetermined value a1 and the second predetermined value a2 H 2 is the fourth predetermined value a4, the correction is terminated;
当所述主体 10朝向所述第一支承部 22所在的侧旁弯 (即第二支承部 23伸长且第一支承部 22缩短) 时, 进行如下操作:  When the main body 10 is bent toward the side where the first support portion 22 is located (i.e., the second support portion 23 is elongated and the first support portion 22 is shortened), the following operations are performed:
(c)、 当 <第三预设值 a3时, 或者当 H2>第四预设值 a4时, 收 缩所述第二支承部 23并使所述第一支承部 22伸长,并且实时测量 和 H2, 直到第三预设值 a3 第一预定值 al且第二预设值 a2 H2 第四预定 值 a4; (c), when <the third preset value a3, or when H 2 > the fourth preset value a4, contracting the second support portion 23 and elongating the first support portion 22, and measuring in real time And H 2 up to a third predetermined value a3 a first predetermined value a1 and a second predetermined value a2 H 2 a fourth predetermined value a4;
(d)、 当第三预设值 a3 第一预定值 al且第二预设值 a2 H2 第四预定值 a4时, 终止矫正。 (d), when the third preset value a3 is the first predetermined value a1 and the second preset value a2 H 2 is the fourth predetermined value a4, the correction is terminated.
同样地, 以支承部为钢丝绳来说明上述检测方法, 其中可以根据主体 10的长度 1^3来预先设定第一支承部 22和第二支承部 23的范围。具体来说, 当主体 10不发生旁弯时, 两侧钢丝绳拉紧时 和 H2应当相等; 当发生旁 弯并拉紧钢丝绳时, 允许 在第三预设值 a3到第一预设值 al之间, 允许 H2在第二预设值 a2到第四预设值 a4之间。 也就是说, 当 和 H2都在相 应的范围内时, 可以不做矫正。 其中, 第三预设值 a3小于第一预设值 al, 第二预设值 a2小于第四预设值 a4。 Similarly, the above detection method is described by using the support portion as a wire rope, wherein the main body can be The range of the first support portion 22 and the second support portion 23 is set in advance by the length 1 of 3 of 10. Specifically, when the main body 10 does not have a side bend, the two side wire ropes should be equal to the H 2 when the wire rope is tightened; when the side bend occurs and the wire rope is tightened, the third preset value a3 is allowed to the first preset value a1. Between H 2 is allowed to be between the second preset value a2 and the fourth preset value a4. That is to say, when both H 2 and H 2 are within the corresponding range, no correction can be made. The third preset value a3 is smaller than the first preset value a1, and the second preset value a2 is smaller than the fourth preset value a4.
其中, 在具有检测单元和控制器的实施方式中, 控制器可以根据检测 单元发出的信号判断 和 112并相应控制第一支撑部 22和第二支撑部 23 来进行矫正。 其中, 当控制器一个控制卷扬 21b收缩相应的支撑部时, 可 以使另一个卷扬 21b随动地释放另一侧的钢丝绳, 即伸长另一个支撑部。 Wherein the signal is determined, in the embodiment with the detection unit and a controller, the controller can be issued in accordance with the detecting unit 112 and controls the first and respective second support portion 22 and the support portion 23 to be corrected. Wherein, when the controller one control hoisting 21b contracts the corresponding support portion, the other hoisting 21b can be caused to release the other side of the wire rope, that is, to elongate the other support portion.
如图 7所示, 当发生旁弯时, 首先拉紧钢丝绳, 以通过第一支承部 22 和第二支承部 23 支承主体 10。 然后, 判断旁弯方向, 即判断第一支承部 22和第二支承部 23是伸长还是缩短。  As shown in Fig. 7, when a side bend occurs, the wire rope is first tensioned to support the main body 10 through the first support portion 22 and the second support portion 23. Then, the direction of the side bend is judged, i.e., whether the first support portion 22 and the second support portion 23 are elongated or shortened.
当所述主体 10朝向所述第二支承部 23所在的侧旁弯时, 进一步判断 和 ¾是否超出了各自的范围, 即判断 是否大于其上限 (即第一预设 值 al ), 或者 ¾是否小于其下限 (即第二预设值 a2)。 当 和 ¾中的至 少一个超出其范围, 即需要进行矫正。 矫正方式为收缩第一支撑部 22并伸 长第二支撑部 23。 在该过程中, 控制器通过检测单元实时监控 和 112的 变化, 当 和 112落入其范围时, 停止矫正。 When the main body 10 is bent toward the side where the second supporting portion 23 is located, it is further determined whether the sum is beyond the respective range, that is, whether it is greater than the upper limit (ie, the first preset value a1), or whether It is less than its lower limit (ie, the second preset value a2). When at least one of the sum and the 3⁄4 is out of range, correction is required. The correction is to contract the first support portion 22 and extend the second support portion 23. In this process, the controller monitors the change of 11 2 in real time through the detecting unit, and stops the correction when the sum 11 2 falls within its range.
类似地, 当所述主体 10朝向所述第一支承部 22所在的侧旁弯时, 进 一步判断 和 H2是否超出了各自的范围, 即判断 是否小于其下限(即 第三预设值 a3 ), 或者 ¾是否大于其上限(即第四预设值 a4)。 当 和 ¾ 中的至少一个超出其范围, 即需要进行矫正。 矫正方式为收缩第二支撑部 23 并伸长第一支撑部 22。 在该过程中, 控制器通过检测单元实时监控 和 ¾的变化, 当 和 ¾落入其范围时, 停止矫正。 Similarly, when the main body 10 is bent toward the side where the first support portion 22 is located, it is further determined whether the H 2 is beyond the respective range, that is, whether it is less than the lower limit thereof (ie, the third preset value a3). , or 3⁄4 is greater than its upper limit (ie the fourth preset value a4). When at least one of and 3⁄4 is out of range, correction is required. The correction is to contract the second support portion 23 and elongate the first support portion 22. During this process, the controller monitors the change in real time through the detection unit, and stops the correction when the sum falls into its range.
优选地, 所述两个支承机构 20对称设置在所述主体 10的两侧, 并且 所述安装部 21垂直于所述主体 10的长度方向设置, 所述主体 10的长度可 以为 50-110m, 所述第一预定值 al 为 51-99m, 所述第二预定值 a2 为 54-104m, 所述第三预定值 a3为 51-99m, 所述第四预定值 a4为 54-104m。 Preferably, the two support mechanisms 20 are symmetrically disposed on both sides of the main body 10, and The mounting portion 21 is disposed perpendicular to the length direction of the main body 10. The length of the main body 10 may be 50-110 m, the first predetermined value a1 is 51-99 m, and the second predetermined value a2 is 54- 104m, the third predetermined value a3 is 51-99m, and the fourth predetermined value a4 is 54-104m.
可以理解的,第一支承部 22和第二支承部 23是被主体 10拉紧或放松, 而卷扬 21b永远处于收绳状态。 因此, 主体 10旁弯时需要克服卷扬 21b收 绳的拉力才能使相应的支承部变长。 在使用伸缩缸作为支承部的情况下, 主体 10旁弯时则需要克服伸缩缸内的压力才能使相应的支承部变长, 并且 伸缩缸的长度变化优选保持在 0.5m以内。  It will be understood that the first support portion 22 and the second support portion 23 are tensioned or relaxed by the main body 10, and the hoisting 21b is always in a state of being taken up. Therefore, it is necessary to overcome the pulling force of the hoisting 21b to take up the rope when the main body 10 is bent, so that the corresponding support portion becomes long. In the case where the telescopic cylinder is used as the support portion, it is necessary to overcome the pressure in the telescopic cylinder when the main body 10 is bent, so that the corresponding support portion becomes long, and the length change of the telescopic cylinder is preferably kept within 0.5 m.
以上结合附图详细描述了本发明的优选实施方式, 但是, 本发明并不 限于上述实施方式中的具体细节, 在本发明的技术构思范围内, 可以对本 发明的技术方案进行多种简单变型, 这些简单变型均属于本发明的保护范 围。  The preferred embodiments of the present invention have been described in detail above with reference to the accompanying drawings. However, the present invention is not limited to the specific details of the above embodiments, and various simple modifications of the technical solutions of the present invention may be made within the scope of the technical idea of the present invention. These simple variations are within the scope of the invention.
另外需要说明的是, 在上述具体实施方式中所描述的各个具体技术特 征, 在不矛盾的情况下, 可以通过任何合适的方式进行组合。 为了避免不 必要的重复, 本发明对各种可能的组合方式不再另行说明。  It should be further noted that the specific technical features described in the above specific embodiments may be combined in any suitable manner without contradiction. In order to avoid unnecessary repetition, the present invention will not be further described in various possible combinations.
此外, 本发明的各种不同的实施方式之间也可以进行任意组合, 只要 其不违背本发明的思想, 其同样应当视为本发明所公开的内容。  In addition, any combination of various embodiments of the invention may be made, as long as it does not deviate from the idea of the invention, and should also be regarded as the disclosure of the invention.

Claims

权利要求 Rights request
1、 一种工程机械主臂, 该工程机械主臂包括主体 (10), 其特征在于, 所述工程机械主臂还包括设置在所述主体 (10) 两侧的支承机构 (20), 所 述支承机构 (20) 包括连接于所述主体 (10) 的安装部 (21 ) 和可伸缩的 支承部, 所述支承部的一端连接于所述主体 (10) 的头部, 另一端连接于 所述安装部 (21 )。 1. A construction machine main arm, comprising: a main body (10), wherein the construction machine main arm further comprises a support mechanism (20) disposed on two sides of the main body (10), The support mechanism (20) includes a mounting portion (21) connected to the main body (10) and a telescopic support portion, one end of the support portion is connected to the head of the main body (10), and the other end is connected to The mounting portion (21).
2、 根据权利要求 1所述的工程机械主臂, 其中, 所述工程机械主臂包 括用于检测所述支承部的长度信息的检测单元和用于控制所述支承部的伸 缩的控制器, 所述控制器与所述检测单元电连接。 2. The construction machine main arm according to claim 1, wherein the construction machine main arm includes a detection unit for detecting length information of the support portion and a controller for controlling expansion and contraction of the support portion, The controller is electrically connected to the detecting unit.
3、根据权利要求 1或 2所述的工程机械主臂, 其中, 所述安装部(21 ) 包括支架(21a)和安装在所述支架(21a)上的可正反转的卷扬(21b), 所 述支架(21a)安装在所述主体(10)上, 所述支承部为通过所述卷扬(21b) 收放的钢丝绳。 The construction machine main arm according to claim 1 or 2, wherein the mounting portion (21) comprises a bracket (21a) and a reversible hoist (21b) mounted on the bracket (21a) The bracket (21a) is mounted on the main body (10), and the support portion is a wire rope that is retracted by the hoisting (21b).
4、 根据权利要求 3 所述的工程机械主臂, 其中, 所述支架 (21a) 上 安装有滑轮(21c),所述钢丝绳绕过所述滑轮(21c)连接于所述卷扬(21b)。 4. The construction machine main arm according to claim 3, wherein the bracket (21a) is mounted with a pulley (21c), and the wire rope is connected to the hoist (21b) around the pulley (21c) .
5、根据权利要求 1或 2所述的工程机械主臂, 其中, 所述安装部(21 ) 包括支架 (21a), 所述支承部包括伸缩缸, 所述支架 (21a) 安装在所述主 体(10)上,所述伸缩缸的两端分别连接到所述主体(10)和所述支架(21a)。 The construction machine main arm according to claim 1 or 2, wherein the mounting portion (21) includes a bracket (21a), the support portion includes a telescopic cylinder, and the bracket (21a) is mounted on the main body (10) Upper ends of the telescopic cylinder are connected to the main body (10) and the bracket (21a), respectively.
6、 一种工程机械, 其特征在于, 所述工程机械包括根据权利要求 1-5 中任意一项所述的工程机械主臂。 6. A construction machine, characterized in that the construction machine comprises a construction machine main arm according to any one of claims 1-5.
7、根据权利要求 6所述的工程机械,其中,所述工程机械包括转台(30), 所述主体 (10) 安装在所述转台 (30) 上, 所述安装部 (21 ) 和所述转台 (30) 通过支承件 (40) 连接。 The construction machine according to claim 6, wherein the construction machine comprises a turntable (30), the main body (10) is mounted on the turntable (30), the mounting portion (21) and the The turntable (30) is connected by a support (40).
8、 一种检测工程机械主臂旁弯度的方法, 其中, 所述工程机械主臂为 根据权利要求 1-5中任意一项所述的工程机械主臂,其中,所述支承部包括 第一支承部 (22) 和第二支承部 (23), 所述安装部 (21 ) 包括用于安装所 述第一支承部 (22) 的第一安装部和用于安装所述第二支承部 (23 ) 的第 二安装部, 所述第一安装部和第二安装部与所述主体 (10) 的连接处到相 应的支承部与所述主体 (10) 的头部的连接处的距离均为 L3, 所述第一安 装部和第二安装部分别与所述主臂的理论中心线呈第一夹角 (β ) 和第二 夹角 ( α ), 该方法包括: A method for detecting a camber of a main arm of a construction machine, wherein the construction machine main arm is the construction machine main arm according to any one of claims 1 to 5, wherein the support portion includes the first a support portion (22) and a second support portion (23), the mounting portion (21) including a first mounting portion for mounting the first support portion (22) and for mounting the second support portion ( a second mounting portion of the second mounting portion, a distance between the connection of the first mounting portion and the second mounting portion and the main body (10) to a joint of the corresponding supporting portion and the head of the main body (10) For L 3 , the first mounting portion and the second mounting portion respectively have a first angle (β ) and a second angle ( α ) with a theoretical center line of the main arm, and the method includes:
当所述工程机械主臂发生旁弯时, 伸长或收缩两侧的支承部, 以从两 侧支承所述主体 (10);  When the main arm of the construction machine is bent, the support portions on both sides are extended or contracted to support the main body (10) from both sides;
测量第一支承部 (22) 与所述主体 (10) 的头部的连接处到该第一支 承部 (22) 上距离所述主体 (10) 最远处之间的距离 H 测量第二支承部 (23 ) 与所述主体 (10) 的头部的连接处到该第二支承部 (23 ) 上距离所 述主体 (10) 最远处之间的距离 H2, 测量第一支承部 (22) 上距离所述主 体 (10) 最远处到所述第一安装部与所述主体 (10) 的连接处之间的距离 H3, 测量第二支承部 (23 ) 上距离所述主体 (10) 最远处到所述第二安装 部与所述主体 (10) 的连接处之间的距离 H4; Measuring a distance H between the junction of the first support portion (22) and the head of the body (10) to the farthest portion of the first support portion (22) from the body (10), measuring the second support a portion (23) a distance from the head of the body (10) to a distance H 2 from the farthest portion of the second support portion (23) from the body (10), measuring the first support portion ( 22) a distance H 3 from the farthest distance from the main body (10) to the junction of the first mounting portion and the main body (10), measuring the distance from the main body on the second supporting portion (23) (10) the distance H 4 from the farthest to the junction of the second mounting portion and the body (10) ;
计算旁弯度:  Calculate the side curvature:
H4 sin a - H3 sin β 2 2 H4 2 cos2 a 2H4L3 cos2 a L3 2 H 4 sin a - H 3 sin β 2 2 H 4 2 cos 2 a 2H 4 L 3 cos 2 a L 3 2
L。= 2 ― ~~ 2 L. = 2 ― ~~ 2
Hi 2 - H3 2 cos2 β + 2H3L3 cos2 β - L3 2 Hi 2 - H 3 2 cos 2 β + 2H 3 L 3 cos 2 β - L 3 2
9、 一种矫正工程机械主臂旁弯的方法, 其中, 所述工程机械主臂为根 据权利要求 1-5中任意一项所述的工程机械主臂,所述支承部包括第一支承 部 (22) 和第二支承部 (23), 该方法包括: A method for correcting a side bend of an engineering machine main body, wherein the construction machine main arm is the construction machine main arm according to any one of claims 1 to 5, and the support portion includes a first support portion (22) and a second support portion (23), the method comprising:
当所述工程机械主臂发生旁弯时, 伸长或收缩两侧的支承部, 以从两 侧支承所述主体 (10);  When the main arm of the construction machine is bent, the support portions on both sides are extended or contracted to support the main body (10) from both sides;
测量第一支承部 (22) 与所述主体 (10) 的头部的连接处到该第一支 承部 (22) 上距离所述主体 (10) 最远处之间的距离 H 测量第二支承部 (23) 与所述主体 (10) 的头部的连接处到该第二支承部 (23) 上距离所 述主体 (10) 最远处之间的距离 H2; Measuring a distance H between the junction of the first support portion (22) and the head of the body (10) to the farthest portion of the first support portion (22) from the body (10), measuring the second support a distance (H) from the head of the body (10) to the second support portion (23) at a distance H 2 from the farthest point of the body (10) ;
当所述主体 (10) 朝向所述第二支承部 (23) 所在的侧旁弯时, 进行 如下操作:  When the main body (10) is bent toward the side where the second support portion (23) is located, the following operations are performed:
(a)、 当 >第一预定值 (al) 时, 或者当 ¾<第二预定值 (a2) 时, 收缩所述第一支承部 (22), 并使所述第二支承部 (23) 伸长, 并且实 时测量 和 H2, 直到第三预设值 (a3) 第一预定值 (al) 且第二 预设值 (a2) H2 第四预定值 (a4); (a), when the first predetermined value (al), or when the second predetermined value (a2), shrinks the first support portion (22), and causes the second support portion (23) Extending, and measuring H 2 in real time until a third predetermined value (a3) a first predetermined value (al) and a second predetermined value (a2) H 2 a fourth predetermined value (a4);
(b)、 当第三预设值 (a3) 第一预定值 (al) 且第二预设值 (a2) H2 第四预定值 (a4) 时, 终止矫正; (b) when the third predetermined value (a3) is the first predetermined value (al) and the second predetermined value (a2) H 2 is the fourth predetermined value (a4), the correction is terminated;
当所述主体 (10) 朝向所述第一支承部 (22) 所在的侧旁弯时, 进行 如下操作:  When the main body (10) is bent toward the side where the first support portion (22) is located, the following operations are performed:
(c)、 当 <第三预设值 (a3) 时, 或者当 >第四预设值 (a4) 时, 收缩所述第二支承部 (23) 并使所述第一支承部 (22) 伸长, 并且实 时测量 和 H2, 直到第三预设值 (a3) 第一预定值 (al) 且第二 预设值 (a2) H2 第四预定值 (a4); (c), when <the third preset value (a3), or when > the fourth preset value (a4), contracting the second support portion (23) and causing the first support portion (22) Extending, and measuring H 2 in real time until a third predetermined value (a3) a first predetermined value (al) and a second predetermined value (a2) H 2 a fourth predetermined value (a4);
(d)、 当所述第三预设值 (a3) 第一预定值 (al) 且第二预 设值 (a2) H2 第四预定值 (a4) 时, 终止矫正。 (d), when the third preset value (a3) is the first predetermined value (al) and the second preset value (a2) H 2 is the fourth predetermined value (a4), the correction is terminated.
10、 根据权利要求 9所述的方法, 其中, 所述两个支承机构 (20) 对 称设置在所述主体 (10) 的两侧, 并且所述安装部 (21 ) 垂直于所述主体 ( 10) 的长度方向设置, 所述主体(10) 的长度为 50-110m, 所述第一预定 值 (al ) 为 51-99m, 所述第二预定值 (a2) 为 54-104m, 所述第三预定值 (a3 ) 为 51-99m, 所述第四预定值 (a4) 为 54-104m。 10. The method according to claim 9, wherein the two support mechanisms (20) are symmetrically disposed on both sides of the body (10), and the mounting portion (21) is perpendicular to the body (10) The length direction of the body (10) is 50-110 m, the first predetermined value (al ) is 51-99 m, and the second predetermined value (a2) is 54-104 m, the The third predetermined value (a3) is 51-99 m, and the fourth predetermined value (a4) is 54-104 m.
PCT/CN2012/082114 2012-08-24 2012-09-27 Engineering machinery, main arm thereof, and method for detecting and correcting side bending of main arm WO2014029154A1 (en)

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