WO2014021018A1 - Manufacturing method for insulating boxes, insulating boxes, and refrigerators - Google Patents

Manufacturing method for insulating boxes, insulating boxes, and refrigerators Download PDF

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WO2014021018A1
WO2014021018A1 PCT/JP2013/066968 JP2013066968W WO2014021018A1 WO 2014021018 A1 WO2014021018 A1 WO 2014021018A1 JP 2013066968 W JP2013066968 W JP 2013066968W WO 2014021018 A1 WO2014021018 A1 WO 2014021018A1
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box
heat insulating
manufacturing
inner box
outer box
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PCT/JP2013/066968
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French (fr)
Japanese (ja)
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剛史 永田
仁史 乾
康哲 中西
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シャープ株式会社
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25DREFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
    • F25D23/00General constructional features
    • F25D23/06Walls
    • F25D23/062Walls defining a cabinet
    • F25D23/064Walls defining a cabinet formed by moulding, e.g. moulding in situ

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  • the fixing jig may be formed according to the dimensions of the inner box.
  • the refrigerator according to the present invention is manufactured using the heat insulating box described above.
  • FIGS. 3A, 3B, 3C and 3D are schematic views for explaining a method for manufacturing a heat insulating box.
  • 4E, 4F, 4G, and 4H are schematic views for explaining a method for manufacturing a heat insulating box.
  • 5 (a) and 5 (b) are schematic diagrams for explaining the molding of the inner box.
  • FIGS. 6A and 6B are schematic views for explaining the molding of the inner box.
  • FIGS. 7A and 7B are schematic views for explaining the molding of the inner box. It is a perspective view of a metal mold
  • a foam having a foaming ratio of about 5 to 30 times is used.
  • the force which compresses a foam at the time of manufacture of a foam changes with foam materials, the temperature of the metal mold
  • a press pressure of 2 kg / cm2 is required, and a foamed polyethylene with a foaming ratio of 8 times has a mold temperature of 250 degrees Celsius.
  • a pressing pressure of 5 kg / cm 2 was necessary.
  • the heat insulation board 4 is disposed between the inner box 2 and the outer box 3 in order to give the refrigerator 1 sufficient heat insulation properties, and foamed polyurethane is mainly adopted.
  • foamed polyurethane foam it is also possible to use a foamed polystyrene resin, a foamed phenol resin, a foamed urea resin, a vacuum heat insulating material, or the like.
  • the refrigerator 1 provided with the two inner boxes 2 is illustrated, not only this but the inner box 2 may be one, and may be three or more. Moreover, there is no restriction
  • piping 11 and wiring 12 necessary for the refrigerator are arranged (S3).
  • the pipe 11 and the wiring 12 may be temporarily fixed with an acrylic adhesive or the like.
  • the molding apparatus 31 moves the mold 32a in the direction of the arrow 34a by the drive unit 33 and presses it against the side surface 2a.
  • a support member (not shown) is disposed outside the outer box 3 so as to be in contact with the outer surface of the outer box 3, and is sandwiched between the outer box 3 and the heat insulating board 4 supported by the support member and the mold 32a. 2, pressure is applied.
  • the molding device 31 moves the mold 32b in the direction of the arrow 34b by the drive unit 33, presses it against the upper surface 2b, and moves the mold 32c in the direction of the arrow 34c to press it against the lower surface 2c. Since the molding method of the upper surface 2b and the lower surface 2c by the molding apparatus 31 is the same as that of the side surface 2a, the description is omitted.
  • FIG. 8 is a perspective view of the mold 32a and represents an example of the mold 32a.
  • the inner box 2 is preferably provided with a shelf 5 on which food or the like is placed, and a side wall 2 a of the inner box 2 is preferably formed with a shelf receiving portion 6 for supporting the shelf 5. Therefore, it is preferable that the metal mold 32 a has a convex portion 35 for molding the shelf receiving portion 6.
  • a concave shelf receiving portion can be molded on the side surface 2a.
  • the shape of the mold 32a is not limited thereto, and for example, the mold 32a may have a concave portion for molding a convex shelf receiving portion on the side surface 2a.
  • the shapes of the molds 32b, 32c, and 32d may be arbitrary shapes according to the shapes to be molded on the upper surface 2b, the lower surface 2c, and the back surface 2d, and may be flat or uneven.

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Physics & Mathematics (AREA)
  • Mechanical Engineering (AREA)
  • Thermal Sciences (AREA)
  • General Engineering & Computer Science (AREA)
  • Refrigerator Housings (AREA)

Abstract

Provided are a manufacturing method for insulating boxes, and an insulating box and a refrigerator manufactured by way of the manufacturing method for insulating boxes capable of molding, with a good yield rate, insulating boxes that can be fit together precisely during assembly, without the use of complex manufacturing devices or metal molds. The manufacturing method for insulating boxes, wherein an inner box comprising a foam body, an outer box comprising a metal plate, and insulating material between the inner box and outer box are disposed, is characterized by performing, in order: an inner box formation step of disposing the foam body using a fixed jig as a base; an insulating material disposition step of disposing the insulating material on the outside of the inner box; and an outer box bonding step of bonding the outer box to the outside of the insulating material.

Description

断熱箱体の製造方法、断熱箱体及び冷蔵庫Method for manufacturing heat insulation box, heat insulation box and refrigerator
 本発明は、断熱箱体の製造方法、該断熱箱体の製造方法により製造された断熱箱体及び該断熱箱体を用いた冷蔵庫に関するものである。 The present invention relates to a method for manufacturing a heat insulating box, a heat insulating box manufactured by the method for manufacturing the heat insulating box, and a refrigerator using the heat insulating box.
 近年、冷蔵庫、冷凍庫、冷凍冷蔵庫には、冷却性能、省エネルギ性能などの機能的な性能に対する要求に加えて、冷蔵庫を構成する断熱箱体の寸法精度や外観品質に対する要求が高くなっている。また、上述の要求に応じた製造方法が必要となり、とりわけ、断熱箱体の製造では、歩留まりが低下したり、タクト短縮ができなくなってきており、製造方法の改良が求められている。 In recent years, refrigerators, freezers, and refrigerator-freezers have higher requirements for the dimensional accuracy and appearance quality of the heat insulating box constituting the refrigerator, in addition to the requirements for functional performance such as cooling performance and energy saving performance. In addition, a manufacturing method that meets the above-described requirements is required, and in particular, in the manufacture of heat-insulated boxes, yields are reduced and tact time cannot be shortened, and improvement of the manufacturing method is required.
 まず、断熱箱体について説明する。断熱箱体は、内箱と外箱との間にできた空間に発泡性の断熱材(例えば、発泡ウレタン)が配置されている。外箱は厚さ約1mmの金属板で形成され、内箱は樹脂で美観よく形成されており、金属製の外箱と樹脂製の内箱それ自体は十分な強度および断熱性を備えていない。このため、断熱箱体では、内箱と外箱間の空間内に充填される発泡ウレタンにより、冷蔵庫の外装として必要な強度と断熱性を持たせている。 First, the heat insulation box will be explained. In the heat insulating box, a foamable heat insulating material (for example, urethane foam) is disposed in a space formed between the inner box and the outer box. The outer box is made of a metal plate having a thickness of about 1 mm, the inner box is made of resin with a good appearance, and the metal outer box and the resin inner box itself do not have sufficient strength and heat insulation. . For this reason, in the heat insulation box, the strength and heat insulation necessary for the exterior of the refrigerator are given by the urethane foam filled in the space between the inner box and the outer box.
 次に、一般的な断熱箱体の製造について説明する。断熱箱体は、内箱と外箱とを嵌合して組み合わせている。内箱と外箱の空間内に発泡ウレタンを注入した後、発泡し、空間内に充填されることにより断熱箱体が形成される。このとき、ウレタンの発泡圧力は、0.1kg/cm以上といった高い発泡圧力である。上述の通り、内箱や外箱は厚さ1mm程度であり、発泡ウレタンの発泡圧力に耐えることが難しい。 Next, manufacture of a general heat insulation box will be described. The heat insulating box is formed by fitting the inner box and the outer box together. After injecting urethane foam into the space between the inner box and the outer box, the foam is foamed and filled into the space to form a heat insulating box. At this time, the foaming pressure of urethane is a high foaming pressure of 0.1 kg / cm 2 or more. As described above, the inner box and the outer box have a thickness of about 1 mm, and it is difficult to withstand the foaming pressure of urethane foam.
 このため、発泡ウレタンの発泡圧力に耐えることができる強度を有する金型(治具)に内箱および外箱が取り付けられた状態で、発泡ウレタンを内箱と外箱の間の空間に注入する方法が採用されている。 For this reason, urethane foam is injected into the space between the inner box and the outer box in a state where the inner box and the outer box are attached to a mold (jig) having a strength capable of withstanding the foaming pressure of the urethane foam. The method is adopted.
 発泡ウレタンの注入時において、その空間に充填された発泡ウレタンが上述した強度および断熱性を有するように、材料の調合割合、充填圧力、温度、注入量等が制御されている。 At the time of injection of urethane foam, the blending ratio of materials, filling pressure, temperature, injection amount, etc. are controlled so that the urethane foam filled in the space has the above-described strength and heat insulation.
 しかしながら、発泡ウレタンの注入には、発泡ウレタンが硬化するまでの間、金型により発泡圧力を保持する必要がある。このため、断熱箱体を形成するための金型1つに対して、3分程度の保持時間が必要となっていた。特に、複雑な形状や大型化に対応するためには、形状に安定性が求められるので、保持時間をより長くする必要があり、タクト短縮が緊急の課題となっている。 However, injecting urethane foam, it is necessary to maintain the foaming pressure with a mold until the urethane foam is cured. For this reason, the holding time of about 3 minutes was needed with respect to one metal mold | die for forming a heat insulation box. In particular, in order to cope with a complicated shape and an increase in size, stability is required for the shape, so it is necessary to extend the holding time, and shortening tact is an urgent issue.
 このため、金型を用いない製造手法として、特許文献1(特許第4631544号公報 )に示されるような複数の発泡ウレタンボードを組み合わせて断熱箱体を形成する方法が有効である。 For this reason, a method for forming a heat insulating box by combining a plurality of foamed urethane boards as shown in Patent Document 1 (Patent No. 4631544) is effective as a manufacturing technique that does not use a mold.
 図9は、特許文献1に示された自動販売機の筐体90の組み立て構成図である。該自動販売機において、断熱材を囲うべく鋼板を配して構成した複数の断熱パネルが外箱の内側に配設され、断熱パネルの少なくとも一つには断熱材の内部に真空断熱パネルが埋設されている。このような構成とすることで、高い断熱性能を得ることができる。 FIG. 9 is an assembly configuration diagram of the casing 90 of the vending machine disclosed in Patent Document 1. In the vending machine, a plurality of heat insulating panels configured by arranging steel plates to surround the heat insulating material are arranged inside the outer box, and at least one of the heat insulating panels has a vacuum heat insulating panel embedded in the heat insulating material. Has been. By setting it as such a structure, high heat insulation performance can be acquired.
 図において、断熱パネルは、始めに断熱パネル96a、次に断熱パネル96c、96d、続いて断熱パネル96e、最後に96bの順に外箱95に挿入して組み立てられる。各断熱パネル同士の当接面には、断熱発泡フォーム等が貼り付けられており、組立の最終段階にはこの当接面を圧縮した状態で固定し、各断熱パネル同士が締結される。 In the figure, the heat insulating panel is assembled by inserting it into the outer box 95 in the order of the heat insulating panel 96a, then the heat insulating panels 96c and 96d, then the heat insulating panel 96e, and finally 96b. Insulating foam foam or the like is affixed to the abutting surfaces of the heat insulating panels. At the final stage of assembly, the abutting surfaces are fixed in a compressed state, and the heat insulating panels are fastened.
 また、従来より、発泡性の断熱材料をそのまま構造材料に使用することがあるが、この場合、高精度に切断しても、パネル製造後の温度変動や残留応力の問題で、放置時間によって、形状が変動することがある。これに対し、特許文献1では、パネル自体を金属の薄板材料で挟み込むサンドイッチ構造を取ることで、形状の変動を抑えている。 Conventionally, foaming heat insulation materials may be used as structural materials as they are, but in this case, even if cut with high precision, due to temperature fluctuations and residual stress after panel manufacture, depending on the standing time, The shape may vary. On the other hand, in patent document 1, the fluctuation | variation of a shape is suppressed by taking the sandwich structure which pinches | interposes panel itself with a metal thin plate material.
特許第4631544号公報(平成22年11月26日登録)Japanese Patent No. 4631544 (registered on November 26, 2010)
 しかしながら、上記特許文献1に示された組立方法では、断熱パネルを複数枚組み合わせた場合、嵌合精度が悪いと、外箱95が傾いたり、捩れたり、外箱の内側のコーナ部に隙間が開いたりする場合がある。この嵌合精度を高めるために、パネルの端部に複雑な曲げを施した金属を配置する場合もあるが、重量が増加したり、歩留まりの低下を招くなどの課題があった。 However, in the assembly method shown in Patent Document 1, when a plurality of heat insulation panels are combined, if the fitting accuracy is poor, the outer box 95 is tilted, twisted, or a gap is formed in the corner portion inside the outer box. It may open. In order to increase the fitting accuracy, a metal that has been subjected to complicated bending may be disposed at the end of the panel, but there are problems such as an increase in weight and a decrease in yield.
 また、組立に用いるパネルのサイズの変動でも同様に外箱95が傾いたり、捩れたりして、外箱の内側のコーナ部に隙間が開いたりする場合があり、歩留まりが向上しないという問題があった。 Similarly, even when the size of the panel used for assembly is changed, the outer box 95 may be tilted or twisted, and a gap may be formed in the corner portion inside the outer box, resulting in a problem that the yield is not improved. It was.
 さらに、断熱ボードにあらかじめ棚板を設置するための溝等を設ける場合には、勘合精度が悪いと棚板の位置がずれるなどして、歩留まりが向上しないという問題があった。 Furthermore, when a groove or the like for installing a shelf board in advance is provided in the heat insulation board, there is a problem that the yield is not improved because the position of the shelf board is shifted if the fitting accuracy is poor.
 また、特許文献1に示すように、ボード自体を金属の薄板材料で挟み込むサンドイッチ構造が取られる場合には、断熱ボードの重量が重く、組立作業がしにくくなったり、冷蔵庫内面が金属となってしまい、家庭用冷蔵庫の様に、内面を樹脂により形成することによって、美観のあるデザイン性を持たせたり、あるいは複雑な溝形状を形成することができないなどの課題があった。 Moreover, as shown in Patent Document 1, when a sandwich structure in which the board itself is sandwiched between metal thin plate materials is taken, the heat insulating board is heavy and difficult to assemble, or the refrigerator inner surface is made of metal. In other words, there are problems such as providing an aesthetically pleasing design or forming a complicated groove shape by forming the inner surface from a resin as in a household refrigerator.
 また、あらかじめ断熱ボードを組み合わせて断熱ボード組み合わせ箱体を作り、外箱に挿入して接着するという方法も考えられるが、このような方法では、外箱と断熱ボード組み合わせ箱体双方を精度よく密着させることが困難であり、組み立て効率が低下する。 In addition, it is possible to make a heat insulation board combination box by combining heat insulation boards in advance, and insert and bond it to the outer box. In such a method, both the outer box and the heat insulation board combination box are closely attached with high accuracy. It is difficult to do so, and the assembly efficiency decreases.
 本発明は、このような課題に鑑みてなされたものであり、その目的は、複雑な製造装置や金型を用いることなく、組み立て時の嵌合精度が高く、なおかつ断熱箱体を歩留まりよく成型することができる断熱箱体の製造方法、断熱箱体の製造方法により製造された断熱箱体及び冷蔵庫を提供することを目的とする。 The present invention has been made in view of such a problem, and the object thereof is to form a heat insulating box with a high yield without using a complicated manufacturing apparatus and mold, and with high fitting accuracy during assembly. An object of the present invention is to provide a heat insulating box body and a refrigerator manufactured by the heat insulating box body manufacturing method and the heat insulating box body manufacturing method.
 本発明に係る断熱箱体の製造方法は、発泡体で構成される内箱と、金属板で構成される外箱と、前記内箱と前記外箱の間に断熱材が配置された断熱箱体の製造方法であって、固定治具を基準に前記発泡体を配置する内箱形成工程と、前記内箱の外側に前記断熱材を配置する断熱材配置工程と、前記断熱材の外側に外箱を接着する外箱接着工程とをこの順に行うことを特徴とする。 The manufacturing method of the heat insulation box which concerns on this invention is the heat insulation box by which the heat insulation was arrange | positioned between the inner box comprised from a foam, the outer box comprised from a metal plate, and the said inner box and the said outer box A method for manufacturing a body, wherein an inner box forming step of arranging the foam on the basis of a fixing jig, a heat insulating material arranging step of arranging the heat insulating material outside the inner box, and an outer side of the heat insulating material The outer box bonding step for bonding the outer box is performed in this order.
 また、前記固定治具は、前記内箱の寸法に応じて形成されていてもよい。 Further, the fixing jig may be formed according to the dimensions of the inner box.
 また、前記内箱形成工程は、前記発泡体同士を仮止めする工程を含んでいてもよい。 Further, the inner box forming step may include a step of temporarily fixing the foams together.
 また、前記外箱接着工程は、接着のための加熱工程を含んでいてもよい。 Further, the outer box bonding step may include a heating step for bonding.
 また、前記外箱形成工程の後に、前記内箱の内側を熱成型する成型工程を含んでいてもよい。 Further, after the outer box forming step, a molding step of thermoforming the inner side of the inner box may be included.
 本発明に係る断熱箱体は、上記のいずれかに記載の断熱箱体の製造方法を用いて製造されることを特徴とする。 The heat insulation box according to the present invention is manufactured using the method for manufacturing a heat insulation box according to any one of the above.
 本発明に係る冷蔵庫は、上記に記載の断熱箱体を用いて製造されることを特徴とする。 The refrigerator according to the present invention is manufactured using the heat insulating box described above.
 本発明によれば、複雑な製造装置や金型を用いることなく、組み立て時の嵌合精度が高く、なおかつ断熱箱体を歩留まりよく成型することができる断熱箱体の製造方法、断熱箱体の製造方法により製造された断熱箱体及び冷蔵庫を提供することが可能となる。 ADVANTAGE OF THE INVENTION According to this invention, the manufacturing method of the heat insulation box which can shape | mold a heat insulation box body with high yield with high fitting precision at the time of an assembly, without using a complicated manufacturing apparatus and metal mold | die, and a heat insulation box body It becomes possible to provide the heat insulation box and refrigerator which were manufactured by the manufacturing method.
断熱箱体を用いた冷蔵庫概略図である。It is the refrigerator schematic using a heat insulation box. 断熱箱体の製造方法を示すフローチャートである。It is a flowchart which shows the manufacturing method of a heat insulation box. 図3(a)、(b)、(c)、(d)は、断熱箱体の製造方法を説明する概略図である。FIGS. 3A, 3B, 3C and 3D are schematic views for explaining a method for manufacturing a heat insulating box. 図4(e)、(f)、(g)、(h)は、断熱箱体の製造方法を説明する概略図である。4E, 4F, 4G, and 4H are schematic views for explaining a method for manufacturing a heat insulating box. 図5(a)、(b)は、内箱の成型を説明するための概略図である。5 (a) and 5 (b) are schematic diagrams for explaining the molding of the inner box. 図6(a)、(b)は、内箱の成型を説明するための概略図である。FIGS. 6A and 6B are schematic views for explaining the molding of the inner box. 図7(a)、(b)は、内箱の成型を説明するための概略図である。FIGS. 7A and 7B are schematic views for explaining the molding of the inner box. 金型の斜視図である。It is a perspective view of a metal mold | die. 従来の断熱箱体の組立方法を示す図である。It is a figure which shows the assembly method of the conventional heat insulation box.
 本発明の実施形態について、図面を用いて説明すれば以下の通りである。なお、本発明の図面において、同一の参照符号は、同一部分又は相当部分を表わすものとする。 Embodiments of the present invention will be described below with reference to the drawings. In the drawings of the present invention, the same reference numerals represent the same or corresponding parts.
 図1は、実施形態1に係る断熱箱体の製造方法により製造された断熱箱体を用いた冷蔵庫概略図である。ただし、ここでは冷蔵庫1の扉、蒸発器や圧縮機等の冷凍サイクル部品、及び制御基板等の電装部品は図示していない。 FIG. 1 is a schematic view of a refrigerator using a heat insulating box manufactured by the method for manufacturing a heat insulating box according to the first embodiment. However, the door of the refrigerator 1, refrigeration cycle components such as an evaporator and a compressor, and electrical components such as a control board are not illustrated.
 冷蔵庫1は、内箱2と、外箱3と、断熱ボード4を備える。また、冷蔵庫1内部には、食品などを載置するための棚5が設けられ、内箱2には、棚5を支えるための棚受け部6が成型されている。内箱2は、一面が開口している中空の直方体状の箱であり、熱成型されている発泡体の箱体である。熱成型するときに、棚受け部6を成型するための凹凸を有した金型を用いることで、棚受け部6も同時に成型することができ、棚受け部6の表面を含む内箱2の内面全体に硬質層が成型されている。そのため、内箱2の内面は、優れた美観と強度を有している。 The refrigerator 1 includes an inner box 2, an outer box 3, and a heat insulating board 4. Further, a shelf 5 for placing food or the like is provided inside the refrigerator 1, and a shelf receiving portion 6 for supporting the shelf 5 is molded in the inner box 2. The inner box 2 is a hollow rectangular parallelepiped box that is open on one side, and is a foam box that is thermoformed. By using a mold having projections and depressions for molding the shelf receiving part 6 when thermoforming, the shelf receiving part 6 can also be molded at the same time, and the inner box 2 including the surface of the shelf receiving part 6 A hard layer is formed on the entire inner surface. Therefore, the inner surface of the inner box 2 has excellent aesthetics and strength.
 発泡体は熱可塑性樹脂からなり、ポリエチレン、ポリプロピレン、ポリスチレン、ABS樹脂、ポリエチレンテレフタレート、ポリアセタール、ポリアミドなどが用いられ、ビーズ発泡法などで成形された独立気泡の発泡体が適している。具体的には、ビーズ発泡ポリプロピレン、ビーズ発泡ポリエチレン等が用いられる。 The foam is made of a thermoplastic resin, and polyethylene, polypropylene, polystyrene, ABS resin, polyethylene terephthalate, polyacetal, polyamide and the like are used, and a closed-cell foam formed by a bead foaming method is suitable. Specifically, bead foamed polypropylene, bead foamed polyethylene, or the like is used.
 本実施形態の場合、発泡体は、発泡倍率が5~30倍程度のものを使用している。また、発泡体の製造時、発泡体を圧縮する力は、発泡体材料、熱成形の金型の温度、発泡倍率により異なる。発泡倍率が20倍のビーズ発泡ポリエチレンの場合で金型の温度が摂氏150度のとき、2kg/cm2のプレス圧力が必要で、発泡倍率が8倍の発泡ポリエチレンで金型の温度が摂氏250度のとき、5kg/cm2のプレス圧力が必要であった。なお、この結果は一例であり、用いる発泡体の材料や発泡体内の気泡形状や大きさなどによっても加工条件は変化する。 In the case of this embodiment, a foam having a foaming ratio of about 5 to 30 times is used. Moreover, the force which compresses a foam at the time of manufacture of a foam changes with foam materials, the temperature of the metal mold | die of thermoforming, and a foaming ratio. In the case of 20-fold bead-foamed polyethylene and a mold temperature of 150 degrees Celsius, a press pressure of 2 kg / cm2 is required, and a foamed polyethylene with a foaming ratio of 8 times has a mold temperature of 250 degrees Celsius. In this case, a pressing pressure of 5 kg / cm 2 was necessary. This result is merely an example, and the processing conditions vary depending on the foam material used and the shape and size of the bubbles in the foam.
 外箱3は、冷蔵庫の最外殻を形成するもので冷蔵庫1の強度を保つ役割があり、ここでは鉄板の曲げ加工品を用いる。 The outer box 3 forms the outermost shell of the refrigerator and has the role of maintaining the strength of the refrigerator 1. Here, a bent product of an iron plate is used.
 断熱ボード4は、冷蔵庫1に十分な断熱性を持たせるために、内箱2と外箱3の間に配置されるものであり、発泡ポリウレタンが主に採用されている。なお、発泡ポリウレタン以外にも、発泡スチロール樹脂、発泡フェノール樹脂、発泡ユリア樹脂、真空断熱材などを使用することも可能である。 The heat insulation board 4 is disposed between the inner box 2 and the outer box 3 in order to give the refrigerator 1 sufficient heat insulation properties, and foamed polyurethane is mainly adopted. In addition to the polyurethane foam, it is also possible to use a foamed polystyrene resin, a foamed phenol resin, a foamed urea resin, a vacuum heat insulating material, or the like.
 ここでは、2つの内箱2を備える冷蔵庫1を図示しているが、これに限らず、内箱2は1つでもよく、3つ以上でもよい。また、棚5及び棚受け部6の数にも特に制限はなく、いくつ設けられていてもよい。 Here, although the refrigerator 1 provided with the two inner boxes 2 is illustrated, not only this but the inner box 2 may be one, and may be three or more. Moreover, there is no restriction | limiting in particular in the number of the shelves 5 and the shelf receiving parts 6, and how many may be provided.
 次に、冷蔵庫の製造方法について、図2から図4を用いて説明する。ここでは、わかりやすいように内箱2が1つの冷蔵庫の製造方法について説明する。 Next, a method for manufacturing a refrigerator will be described with reference to FIGS. Here, the manufacturing method of a refrigerator with one inner box 2 will be described for easy understanding.
 図2は、断熱箱体の製造方法を説明するためのフロー図である。また、図3、図4は断熱箱体の製造方法を説明するための概略図である。以下、製造方法について図2のフローと関連付けて説明する。なお、図2におけるSは、断熱箱体の製造方法における各ステップを表す。 FIG. 2 is a flowchart for explaining a method for manufacturing a heat insulating box. 3 and 4 are schematic views for explaining a method for manufacturing a heat insulating box. Hereinafter, the manufacturing method will be described with reference to the flow of FIG. In addition, S in FIG. 2 represents each step in the manufacturing method of a heat insulation box.
 まず、図3(a)に示すように、ベルトコンベアー100上に、パイプフレームからなる固定治具10に沿って発泡体21を仮組み立てする(図2のS1、以下同様)。固定治具10は、アルミなどの中空の角型パイプやフレーム等により構成され、溶接やブラケットなどで固定して組み立てられる。本実施例では、内箱2を形成する発泡体21の表面に棚板設置用の棚受け部としての溝があらかじめ熱成型されたものを用いるため、固定治具10の外形寸法は、内箱2の完成時の内寸と同等に設計されている。 First, as shown in FIG. 3A, the foam 21 is temporarily assembled on the belt conveyor 100 along the fixing jig 10 made of a pipe frame (S1 in FIG. 2, the same applies hereinafter). The fixing jig 10 is composed of a hollow square pipe such as aluminum, a frame, or the like, and is assembled by being fixed by welding or a bracket. In this embodiment, since the surface of the foam 21 that forms the inner box 2 is preliminarily thermoformed with a groove as a shelf receiving part for installing a shelf board, the outer dimensions of the fixing jig 10 are as follows. Designed to be the same as the inner size of 2 when completed.
 固定治具10は、完成する冷蔵庫のサイズや庫内の仕切りの数により異なり、冷蔵庫のモデル別に固定治具10の種類も複数必要となる。例えば、冷蔵室と冷凍室がそれぞれ1部屋あるようなモデルであれば、各部屋の内寸法に応じた固定治具10が各々で必要となり、それらの固定治具10はベルトコンベアー100上を移動するパレット(図示せず)に固定されている。 The fixing jig 10 depends on the size of the completed refrigerator and the number of partitions in the cabinet, and a plurality of types of the fixing jig 10 are required for each refrigerator model. For example, if the model has one refrigerator room and one freezer room, a fixing jig 10 corresponding to the internal dimensions of each room is required, and these fixing jigs 10 move on the belt conveyor 100. It is fixed to a pallet (not shown).
 次に、図3(b)に示すように、発泡体21の接合部21aに対して、熱溶着用工具60を用いて熱溶着し、発泡体21双方を固定する(S2)。熱溶着方法としては、超音波による振動を加え、摩擦熱によって樹脂同士を溶融・接合する方法や、接合面に加熱した金属板を直接接触させて、溶融した面を直ちに合わせ、冷却するまで圧力で押し付けて接合する方法などがある。また必要に応じて、バリが発生した場合は組立後に除去する必要がある。本実施形態では発泡体21として、ビーズ発泡ポリプロピレンを用いた。ビーズ発泡ポリプロピレンの溶融温度は140~160℃であり、熱溶着用工具60によりこの温度になるまで発泡体21を加熱し、溶融、接着して固定した。 Next, as shown in FIG.3 (b), it heat-welds to the junction part 21a of the foam 21 using the hot welding tool 60, and fixes both the foam 21 (S2). As the heat welding method, vibration is applied by ultrasonic waves and the resin is melted and joined by frictional heat, or a heated metal plate is brought into direct contact with the joining surface, the melted surfaces are immediately aligned, and pressure is applied until cooling. There is a method of pressing and joining with. If necessary, if burrs are generated, they must be removed after assembly. In this embodiment, bead foam polypropylene is used as the foam 21. The melting temperature of the bead-expanded polypropylene was 140 to 160 ° C., and the foam 21 was heated with the hot welding tool 60 to reach this temperature, and was melted, adhered and fixed.
 次に、図3(c)に示すように、冷蔵庫に必要な配管11、配線12を配置する(S3)。配管11、配線12は、アクリル系接着剤などで仮に固定してもよい。 Next, as shown in FIG. 3C, piping 11 and wiring 12 necessary for the refrigerator are arranged (S3). The pipe 11 and the wiring 12 may be temporarily fixed with an acrylic adhesive or the like.
 次に、図3(d)に示すように、配管11、配線12の周辺を含む発泡体21の外面に接着剤13を塗布する(S4)。用いる接着剤は、食品を保管する目的で用いるという観点から、安全性を重視し、アクリル系接着剤かホットメルト接着剤が望ましい。 Next, as shown in FIG. 3D, an adhesive 13 is applied to the outer surface of the foam 21 including the periphery of the pipe 11 and the wiring 12 (S4). The adhesive to be used is preferably an acrylic adhesive or a hot-melt adhesive from the viewpoint of using for the purpose of storing foods, placing importance on safety.
 次に、図4(e)に示すように、仮固定された発泡体21の外側に沿って断熱ボード4を貼り合わせる(S5)。本実施形態では、発泡ウレタンボードを用いた。断熱ボード4には、あらかじめ配管11、配線12が収まるように溝が形成されていることが望ましい。このように、固定治具10を用いて発泡体21を貼り合わせて内箱を形成し、内箱の外側に合わせて断熱ボード4を貼り合わせるので、嵌合精度が高く、隙間ができることがない。 Next, as shown in FIG. 4 (e), the heat insulating board 4 is bonded along the outside of the temporarily fixed foam 21 (S5). In this embodiment, a urethane foam board is used. It is desirable that a groove is formed in the heat insulating board 4 in advance so that the pipe 11 and the wiring 12 can be accommodated. Thus, since the foam 21 is bonded together using the fixing jig 10 to form the inner box, and the heat insulating board 4 is bonded to the outside of the inner box, the fitting accuracy is high and there is no gap. .
 次に、図4(f)に示すように、外箱3の内側に接着シート14を仮固定し(S6)、を断熱ボード4が貼り合わされた外側に沿って外箱3をかぶせる(S7)。接着シート14は、ホットメルト接着剤を用いた。外箱3は、厚み約1mmの鉄板で構成され、図4(f)に示すように断面略コの字形状であり、かつ端面は内側に折り曲げ加工されている。この外箱3を断熱ボード4の外側にかぶせるときは、やや外箱3を反らせてかぶせるようにするとよい。あるいは、外箱3を構成する鉄板を折り曲げ加工せず、断熱ボード4の各面に合わせた複数の鉄板をそれぞれの面に貼りつけ、ねじ止めする方法でもかまわない。 Next, as shown in FIG. 4 (f), the adhesive sheet 14 is temporarily fixed to the inner side of the outer box 3 (S6), and the outer box 3 is covered along the outer side to which the heat insulating board 4 is bonded (S7). . As the adhesive sheet 14, a hot melt adhesive was used. The outer box 3 is made of an iron plate having a thickness of about 1 mm, has a substantially U-shaped cross section as shown in FIG. 4 (f), and the end face is bent inward. When covering the outer box 3 on the outside of the heat insulating board 4, it is preferable that the outer box 3 is slightly warped. Or the iron plate which comprises the outer case 3 is not bend | folded, The some iron plate matched with each surface of the heat insulation board 4 may be stuck on each surface, and the method of screwing may be used.
 次に、図4(g)に示すように、加熱部材15を用いて、外箱の外側から加熱し、接着シート14を加熱溶融して外箱3の内側と、断熱ボード4の外側を接着した(S8)。このように、固定治具10を用いて発泡体21を貼り合わせて内箱を形成し、内箱の外側に合わせて断熱ボード4を貼り合わせ、断熱ボード4の外側に合わせて外箱3を貼り合わせるので、嵌合精度が高く、隙間ができることがない。 Next, as shown in FIG. 4G, the heating member 15 is used to heat from the outside of the outer box, and the adhesive sheet 14 is heated and melted to bond the inside of the outer box 3 and the outside of the heat insulating board 4. (S8). Thus, the foam 21 is bonded together using the fixing jig 10 to form the inner box, the heat insulating board 4 is bonded to the outer side of the inner box, and the outer box 3 is bonded to the outer side of the heat insulating board 4. Since they are bonded together, the fitting accuracy is high and no gap is formed.
 その後、ホットメルト接着剤が硬化し、断熱ボード4と外箱3が完全に固定されたら、加熱部材15及び固定治具10を取り外し(S9)、図4(h)に示すように開口部が上になるように上下を反転させる(S10)。 After that, when the hot melt adhesive is cured and the heat insulating board 4 and the outer box 3 are completely fixed, the heating member 15 and the fixing jig 10 are removed (S9), and the opening is formed as shown in FIG. The top and bottom are inverted so that they are on top (S10).
 次に、本発明の他の実施例について説明する。 Next, another embodiment of the present invention will be described.
 実施例1では、内箱2を形成する発泡体21の表面に棚板設置用の溝があらかじめ熱成型されたものを用いたが、本実施例では、発泡体21は熱成型される前のものを用いる点が異なる。なお、本実施例のように、内箱2を形成する発泡体21の表面に対し、熱成型前であるものを用い、後の工程で熱成型する場合には、内箱2内が熱成形される前の内寸法より各辺が0.5~1mm程度小さく設計される。それ以外の断熱箱体の製造方法は、上記実施例1の製造方法に示したとおりであり、これを用いて内箱2の内面を成型する。 In the first embodiment, the surface of the foam 21 forming the inner box 2 is preliminarily thermoformed with the groove for installing the shelf board. However, in this embodiment, the foam 21 is formed before being thermoformed. It is different in using things. As in this embodiment, when the surface of the foam 21 that forms the inner box 2 is the one before thermoforming and is thermoformed in a later step, the inside of the inner box 2 is thermoformed. Each side is designed to be about 0.5 to 1 mm smaller than the inner dimension before being formed. The manufacturing method of the other heat insulation box is as having shown to the manufacturing method of the said Example 1, The inner surface of the inner box 2 is shape | molded using this.
 本実施例では、図2のステップ10までは、実施例と同様に行う。その後、冷蔵庫1の内箱2の内面の成型を行う。なお、図3(b)においては、溶融、接着する部位は発泡体21の接合部21a全面である必要はなく、内箱2の形状が仮に保たれる状態で固定されておればよい。本実施例では、内箱2の熱プレス工程にて発泡体21双方が完全に接着されるためである。 In this embodiment, up to step 10 in FIG. 2 is performed in the same manner as in the embodiment. Thereafter, the inner surface of the inner box 2 of the refrigerator 1 is molded. In FIG. 3B, the part to be melted and bonded does not have to be the entire surface of the joint portion 21a of the foam body 21, and may be fixed in a state where the shape of the inner box 2 is temporarily maintained. In the present embodiment, both of the foams 21 are completely bonded in the hot pressing process of the inner box 2.
 図5~7を用いて、冷蔵庫1の内箱2の内面の成型について説明する。内箱2の内面は、成型装置31によって成型される。成型装置31は、複数の金型32a、32b、32c、32dと、これらを駆動させ、内箱2の内面に押し当てる駆動部33を備えている。 The molding of the inner surface of the inner box 2 of the refrigerator 1 will be described with reference to FIGS. The inner surface of the inner box 2 is molded by the molding device 31. The molding apparatus 31 includes a plurality of molds 32a, 32b, 32c, and 32d, and a drive unit 33 that drives them and presses them against the inner surface of the inner box 2.
 図5(a)、(b)は、内箱2の側面2aの成型を説明するための図であり、図5(a)は、成型前の内箱2と外箱3と断熱ボード4が組み合わされた状態を内箱2の開口部側から見た概略を表しており、図5(b)は、図5(a)のI-I’線に沿った断面の概略を表している。側面2aは、金型32aにより成型される。金型32aは、図示しないカートリッジヒータを備えており、金型32aを加熱することができる。また、金型32aの内部には、冷却用のオイルの流路が形成されており、図示しないポンプにより冷却用のオイルを金型32aの内部で循環させることで、金型32aを冷却することができる。成型装置31は、駆動部33によって金型32aを矢印34aの方向へ動かし、側面2aへ押し当てる。外箱3の外側には、外箱3の外面に接するように図示しない支持部材が配置され、支持部材に支持された外箱3及び断熱ボード4と金型32aに挟まれることで、内箱2は圧力が加えられる。 5A and 5B are diagrams for explaining the molding of the side surface 2a of the inner box 2, and FIG. 5A shows the inner box 2, the outer box 3, and the heat insulating board 4 before molding. An outline of the combined state viewed from the opening side of the inner box 2 is shown, and FIG. 5B shows an outline of a cross section taken along line II ′ of FIG. The side surface 2a is molded by the mold 32a. The mold 32a includes a cartridge heater (not shown) and can heat the mold 32a. In addition, a cooling oil passage is formed inside the mold 32a, and the mold 32a is cooled by circulating cooling oil inside the mold 32a by a pump (not shown). Can do. The molding apparatus 31 moves the mold 32a in the direction of the arrow 34a by the drive unit 33 and presses it against the side surface 2a. A support member (not shown) is disposed outside the outer box 3 so as to be in contact with the outer surface of the outer box 3, and is sandwiched between the outer box 3 and the heat insulating board 4 supported by the support member and the mold 32a. 2, pressure is applied.
 成型装置31による成型方法は、金型32aを加熱し、金型32aを側面2aへ押し当て圧力を加えながら側面2aの発泡樹脂を消泡し、圧力を加えながら金型32aを冷却し、圧力を解放して金型32aを取り外す。圧力を加えながら金型32aを冷却することで、側面2aに金型32aに対応する形状の硬質層を正確に成型することができ、硬質層の泡噛みも防止することができる。 The molding method by the molding apparatus 31 is to heat the mold 32a, press the mold 32a against the side surface 2a, defoam the foamed resin on the side surface 2a, cool the mold 32a while applying pressure, Is released and the mold 32a is removed. By cooling the mold 32a while applying pressure, a hard layer having a shape corresponding to the mold 32a can be accurately formed on the side surface 2a, and foaming of the hard layer can also be prevented.
 図6(a)、(b)は、内箱2の上面2b及び下面2cの成型を説明するための図であり、図6(a)は、成型前の内箱2と外箱3と断熱ボード4が組み合わされた状態を内箱2の開口部側から見た概略を表しており、図6(b)は、図6(a)のII-II’線に沿った断面の概略を表している。外箱3の外側には、図示しない支持部材が配置されている。上面2bは金型32bにより成型され、下面2cは、金型32cにより成型される。成型装置31は、駆動部33によって金型32bを矢印34bの方向へ動かし、上面2bへ押し当て、金型32cを矢印34cの方向へ動かし下面2cへ押し当てる。成型装置31による上面2b及び下面2cの成型方法は、側面2aと同様であるため、説明を省略する。 6A and 6B are diagrams for explaining the molding of the upper surface 2b and the lower surface 2c of the inner box 2, and FIG. 6A shows the inner box 2, the outer box 3, and the heat insulation before molding. FIG. 6B shows an outline of the combined state of the boards 4 as viewed from the opening side of the inner box 2, and FIG. 6B shows an outline of a cross section taken along the line II-II ′ of FIG. ing. A support member (not shown) is disposed outside the outer box 3. The upper surface 2b is molded by the mold 32b, and the lower surface 2c is molded by the mold 32c. The molding device 31 moves the mold 32b in the direction of the arrow 34b by the drive unit 33, presses it against the upper surface 2b, and moves the mold 32c in the direction of the arrow 34c to press it against the lower surface 2c. Since the molding method of the upper surface 2b and the lower surface 2c by the molding apparatus 31 is the same as that of the side surface 2a, the description is omitted.
 図7(a)、(b)は、内箱2の奥面2dの成型を説明するための図であり、図7(a)は、成型前の内箱2と外箱3と断熱ボード4が組み合わされた状態を内箱2の開口部側から見た概略を表しており、図7(b)は、図7(a)のIII-III’線に沿った断面の概略を表している。外箱3の外側には、図示しない支持部材が配置されている。奥面2dは金型32dにより成型される。成型装置31は、駆動部33によって金型32dを矢印34dの方向へ動かし、奥面2dへ押し当てる。成型装置31による奥面2dの成型方法は、側面2a、上面2b及び下面2cと同様であるため、説明を省略する。 FIGS. 7A and 7B are views for explaining the molding of the inner surface 2d of the inner box 2, and FIG. 7A shows the inner box 2, the outer box 3, and the heat insulating board 4 before molding. 7A and 7B show an outline of the combined state seen from the opening side of the inner box 2, and FIG. 7B shows an outline of a cross section taken along the line III-III ′ of FIG. 7A. . A support member (not shown) is disposed outside the outer box 3. The back surface 2d is molded by a mold 32d. The molding apparatus 31 moves the mold 32d in the direction of the arrow 34d by the drive unit 33 and presses it against the back surface 2d. Since the molding method of the back surface 2d by the molding device 31 is the same as that of the side surface 2a, the upper surface 2b, and the lower surface 2c, description thereof is omitted.
 図8は、金型32aの斜視図であり、金型32aの一例を表している。内箱2の内部には、食品などを載置するための棚5を設けることが好ましく、内箱2の側面2aには、棚5を支えるための棚受け部6を成型することが好ましい。そのため、金型32aは、棚受け部6を成型するための凸部35を有することが好ましい。凸部35を有する金型32aを用いることで、側面2aに凹状の棚受け部を成型することができる。金型32aの形状はこれに限らず、例えば、側面2aに凸状の棚受け部を成型するための凹部を有していてもよい。金型32b、32c、32dの形状は、上面2b、下面2c、奥面2dに成型する形状に合わせてそれぞれ任意の形状とすればよく、平面でもよく凹凸を有していてもよい。 FIG. 8 is a perspective view of the mold 32a and represents an example of the mold 32a. The inner box 2 is preferably provided with a shelf 5 on which food or the like is placed, and a side wall 2 a of the inner box 2 is preferably formed with a shelf receiving portion 6 for supporting the shelf 5. Therefore, it is preferable that the metal mold 32 a has a convex portion 35 for molding the shelf receiving portion 6. By using the mold 32a having the convex portion 35, a concave shelf receiving portion can be molded on the side surface 2a. The shape of the mold 32a is not limited thereto, and for example, the mold 32a may have a concave portion for molding a convex shelf receiving portion on the side surface 2a. The shapes of the molds 32b, 32c, and 32d may be arbitrary shapes according to the shapes to be molded on the upper surface 2b, the lower surface 2c, and the back surface 2d, and may be flat or uneven.
 以上のように、内面を各面毎に成型することで内箱2を製造でき、圧力を加えながら消泡及び冷却することで、高い強度と優れた美観を有する内箱2を製造することができる。このとき、凹凸を有する金型32aを用いることで、棚5を支えるための棚受け部6も同時に成型することができる。内箱2の各面の成型は、複数の面を同時に行ってもよいが、1つの面毎に行ってもよい。また、各面の成型とは別に、各面の境界やコーナの部分の成型を行ってもよい。 As described above, the inner box 2 can be manufactured by molding the inner surface for each surface, and the inner box 2 having high strength and excellent aesthetics can be manufactured by defoaming and cooling while applying pressure. it can. At this time, the shelf receiving part 6 for supporting the shelf 5 can also be simultaneously molded by using the mold 32a having irregularities. The molding of each surface of the inner box 2 may be performed on a plurality of surfaces simultaneously, but may be performed on each surface. In addition to the molding of each surface, the boundary of each surface and the corner portion may be molded.
 以上のように、内箱の内側寸法に合わせて形成された組立治具を基準にして発泡体の板で内箱を形成し、該内箱の外側に断熱ボードを接着し、該断熱材の外側に外箱を接着して、断熱箱体を製造することで、大掛かりな金型を必要とせず、また、複雑な製造装置や製造工程を用いることなく、組み立て時の嵌合精度が高く、なおかつ断熱箱体を歩留まりよく成型することができる。 As described above, an inner box is formed with a foam plate based on an assembly jig formed in accordance with the inner dimension of the inner box, and a heat insulating board is bonded to the outer side of the inner box. By attaching the outer box to the outside and manufacturing the heat insulation box, it does not require a large mold, and without using complicated manufacturing equipment and manufacturing processes, the fitting accuracy at the time of assembly is high, Moreover, the heat insulating box can be molded with a high yield.
 なお、本実施形態では、断熱箱体を用いた冷蔵庫について説明したが、これに限らず、冷暖房器、空気清浄器やエアーコンディショナなどに用いることもできる。 In addition, although this embodiment demonstrated the refrigerator using the heat insulation box, it can also use for not only this but an air conditioner, an air cleaner, an air conditioner.
 本発明は、上述した実施形態に限定されるものではなく、請求項に示した範囲で種々の変更が可能であり、実施形態に開示された技術的手段を適宜組み合わせて得られる実施形態についても本発明の技術的範囲に含まれる。 The present invention is not limited to the above-described embodiments, and various modifications are possible within the scope shown in the claims, and the embodiments obtained by appropriately combining the technical means disclosed in the embodiments are also applicable. It is included in the technical scope of the present invention.
 1 冷蔵庫
 2 内箱
 3 外箱
 4 断熱ボード
 5 棚
 6 棚受け部
 10 固定治具
 11 配管
 12 配線
 13 接着剤
 14 接着シート
 15 加熱部材
 31 成型装置
 32a、32b、32c、32d 金型
 33 駆動部
DESCRIPTION OF SYMBOLS 1 Refrigerator 2 Inner box 3 Outer box 4 Thermal insulation board 5 Shelf 6 Shelf receiving part 10 Fixing jig 11 Piping 12 Wiring 13 Adhesive 14 Adhesive sheet 15 Heating member 31 Molding apparatus 32a, 32b, 32c, 32d Mold 33 Drive part

Claims (7)

  1.  発泡体で構成される内箱と、金属板で構成される外箱と、前記内箱と前記外箱の間に断熱材が配置された断熱箱体の製造方法であって、
     固定治具を基準に前記発泡体を配置する内箱形成工程と、
     前記内箱の外側に前記断熱材を配置する断熱材配置工程と、
     前記断熱材の外側に外箱を接着する外箱接着工程とをこの順に行う断熱箱体の製造方法。
    An inner box made of foam, an outer box made of a metal plate, and a method for manufacturing a heat insulating box in which a heat insulating material is disposed between the inner box and the outer box,
    An inner box forming step of arranging the foam on the basis of a fixing jig;
    A heat insulating material disposing step of disposing the heat insulating material on the outside of the inner box;
    The manufacturing method of the heat insulation box which performs the outer box adhesion process which adhere | attaches an outer box on the outer side of the said heat insulating material in this order.
  2.  前記固定治具は、前記内箱の寸法に応じて形成されている請求項1記載の断熱箱体の製造方法。 The method for manufacturing a heat insulation box according to claim 1, wherein the fixing jig is formed according to the dimensions of the inner box.
  3.  前記内箱形成工程は、前記発泡体同士を仮止めする工程を含む請求項1記載の断熱箱体の製造方法。 The method for manufacturing a heat insulating box according to claim 1, wherein the inner box forming step includes a step of temporarily fixing the foams.
  4.  前記外箱接着工程は、接着のための加熱工程を含む請求項1記載の断熱箱体の製造方法。 The method for manufacturing a heat insulating box according to claim 1, wherein the outer box bonding step includes a heating step for bonding.
  5.  前記外箱形成工程の後に、
     前記内箱の内側を熱成型する成型工程を含む請求項1から請求項4のいずれか1項に記載の断熱箱体の製造方法。
    After the outer box forming step,
    The manufacturing method of the heat insulation box of any one of Claims 1-4 including the shaping | molding process of thermoforming the inner side of the said inner box.
  6.  請求項1から請求項5のいずれか1項に記載の断熱箱体の製造方法を用いて製造された断熱箱体。 A heat insulating box manufactured using the method for manufacturing a heat insulating box according to any one of claims 1 to 5.
  7.  請求項6の断熱箱体を用いて製造された冷蔵庫。 A refrigerator manufactured using the heat insulating box according to claim 6.
PCT/JP2013/066968 2012-07-30 2013-06-20 Manufacturing method for insulating boxes, insulating boxes, and refrigerators WO2014021018A1 (en)

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JP2012168060A JP2014025671A (en) 2012-07-30 2012-07-30 Manufacturing method of heat insulation box, heat insulation box, and refrigerator

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CN112248348B (en) * 2020-09-29 2022-09-20 原言(广州)科技有限公司 Be used for heat-insulating panel forming device of household electrical appliances

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0395383A (en) * 1989-09-07 1991-04-19 Sharp Corp Heat-insulated box structure
JPH05196346A (en) * 1991-11-18 1993-08-06 Toshiba Corp Refrigerator
JPH1030865A (en) * 1996-07-17 1998-02-03 Hoshizaki Electric Co Ltd Ice storage house
JP2000227274A (en) * 1998-11-18 2000-08-15 Hoshizaki Electric Co Ltd Structure using rotary-molded component and assembling method thereof
JP2009121697A (en) * 2007-11-12 2009-06-04 Sharp Corp Refrigerator

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0395383A (en) * 1989-09-07 1991-04-19 Sharp Corp Heat-insulated box structure
JPH05196346A (en) * 1991-11-18 1993-08-06 Toshiba Corp Refrigerator
JPH1030865A (en) * 1996-07-17 1998-02-03 Hoshizaki Electric Co Ltd Ice storage house
JP2000227274A (en) * 1998-11-18 2000-08-15 Hoshizaki Electric Co Ltd Structure using rotary-molded component and assembling method thereof
JP2009121697A (en) * 2007-11-12 2009-06-04 Sharp Corp Refrigerator

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