JP6469480B2 - Refrigerator and manufacturing method thereof - Google Patents

Description

  The present invention relates to a refrigerator and a manufacturing method thereof, and more particularly, to a refrigerator including a door whose front surface is covered with a transparent plate material such as a glass plate and a manufacturing method thereof.

  In general refrigerators, a refrigerator main body is provided with a plurality of storage rooms, and a refrigerator room, a freezer room, and a vegetable room are sequentially arranged from above. Moreover, the front opening of a refrigerator compartment, a freezer compartment, and a vegetable compartment is closed by the door which has a heat insulation structure.

  Generally, in such a door, the front surface of the door frame is closed by a front plate, and the rear surface of the door frame is closed by a rear plate. A space surrounded by the door frame, the front plate, and the rear plate is filled with a foam heat insulating material such as urethane foam.

  In recent years, in order to improve the appearance of the front surface of the refrigerator, a refrigerator having a door whose front surface is made of a glass plate has appeared. The structure of the refrigerator door which has such a structure is described in the following patent documents.

  In patent document 1, the refrigerator which has a door provided with the door front board which consists of a glass plate is disclosed. Specifically, referring to FIG. 1 and the explanation thereof, the front surface of the door outer frame 9 is covered with a door front plate 8 made of glass, and the rear surface of the door outer frame 9 is covered with a door rear plate 14. A vacuum heat insulating panel 10 is disposed in an internal space surrounded by the door outer frame 9, the door front plate 8 and the door outer frame 9. Further, referring to FIG. 3 and the explanation thereof, the peripheral portion of the front plate 8 is bonded to the door outer frame 9 through a double-sided adhesive tape 17.

  If patent document 2 is referred, the refrigerator which has the door where the front surface is comprised from a glass plate is disclosed. Specifically, referring to FIG. 8, the front surface of the edge frame 24 is closed with a transparent front plate 25, and the rear surface of the edge frame 24 is closed with an inner box frame 23. The internal space surrounded by the edge frame 24, the transparent front plate 25 and the inner box frame 23 is filled with foamed urethane 29. Further, the peripheral portion of the transparent front plate 25 is bonded to the front surface of the edge frame 24 via a double-sided tape 30.

  In Patent Document 3, the front surface of the door frame 12 is closed with glass 11a, the rear surface of the door frame 12 is closed with a door inner plate 14, and the foamed heat insulating material 15 is filled in the internal space surrounded by these. Moreover, the outer peripheral edge part of the glass 11a is being fixed to the door frame 12 with the outer plate fixing tape 13 stuck from the inner side.

JP 2014-66442 A JP 2014-55767 A JP-A-5-322436

  However, in the inventions disclosed in Patent Document 1, Patent Document 2 and Patent Document 3, the glass plate disposed on the front surface is bonded to the door frame via a double-sided tape. In general, the adhesive strength of double-sided tape is not always large, so in order to firmly bond the glass plate to the door frame, a large bonding area is required on the side of the door frame to be bonded, which increases the size of the door frame. This hindered the weight and size reduction of the door itself.

  Furthermore, considering the manufacturing process of the refrigerator door, it is necessary for the worker to manually attach the glass plate to the door frame with the double-sided tape, and the double-sided tape should be attached to the manufacturing machine. Is not easy. Therefore, there has been a problem that the automation of the manufacturing process is hindered by using the double-sided tape for bonding the glass plates.

  The present invention has been made in view of the above problems, and an object of the present invention is to provide a refrigerator including a door with an optimized bonding structure between a transparent plate and a door frame, and a method for manufacturing the refrigerator.

The refrigerator of the present invention includes a refrigerator main body having an opening formed on the front surface, and a door that closes the opening. The door has a door frame that has a frame shape, and a transparent adhesive bonded to the door frame from the front surface. A plate member, an inner plate member joined to the door frame from the rear surface, and a foam heat insulating material filled in a space surrounded by the door frame, the transparent plate member and the inner plate member, and the door frame includes the door frame, A side surface portion that constitutes a side surface of the door; and an adhesive surface portion to which the transparent plate material is bonded. The transparent plate material is bonded to the adhesive surface portion of the door frame via an adhesive, and the transparent plate material The adhesive surface portion of the overlapping area is partially protruded in the thickness direction to provide a protruding portion, and the vicinity of the outer peripheral portion of the adhesive surface portion of the door frame is continued along each side surface portion of the door frame. it recessing Te grooves provided in the outer peripheral end than the groove of the door frame Are continuously projected in a direction approaching the transparent plate material along each side surface portion of the door frame, and the bottom surface of the groove portion is more transparent than the main surface of the adhesive surface portion. is disposed on a side away from the plate, the top of the wall than said major surface of the adhesive surface is disposed on a side closer to the transparent plate material, the wall portion is characterized that you have been adjacent to the groove .

  Moreover, in the refrigerator of this invention, the said protrusion part, the said wall part, and the said groove part are adjacent, It is characterized by the above-mentioned.

  Furthermore, the refrigerator of the present invention is characterized in that the adhesive has a thickness of 0.5 mm to 1.5 mm.

The present invention includes a door frame having a frame shape, a transparent plate material bonded to the door frame from the front surface, an inner plate material bonded to the door frame from the rear surface, the door frame, the transparent plate material, and the inner plate material. A foam heat insulating material filled in the enclosed space, and the transparent plate material is a method of manufacturing a refrigerator including a door bonded to an adhesive surface portion of the door frame via an adhesive , and the transparent The adhesive surface portion of the region overlapping with the plate material is partially protruded in the thickness direction to provide a protruding portion, and the vicinity of the outer peripheral portion of the adhesive surface portion of the door frame is continued along each side surface portion of the door frame. Then, a groove is provided by recessing, and the outer peripheral end of the door frame outside the groove is continuously projected along the side surface of the door frame in a direction approaching the transparent plate member. A wall portion is formed, and the bottom surface of the groove portion is in front of the main surface of the bonding surface portion. Is disposed on a side away from the transparent plate material, the top of the wall than said major surface of the adhesive surface is disposed on a side closer to the transparent plate material, the wall portion of the door frame that is adjacent to the groove a step of preparing includes the steps of applying the adhesive to the adhesive surface of the door frame, the step of placing the transparent plate material on the upper surface of the door frame, a step of bonding the transparent plate on the door frame incorporate the inner plate from behind the door frame, the door frame, and a step of filling the foam insulation in a space surrounded by the transparent plate and said inner plate, in the step of the bonding, the transparent By pressing the plate material against the door frame, the adhesive that moves outward between the adhesive surface portion of the door frame and the transparent plate material is caused to flow into the groove portion.

  Furthermore, in the manufacturing method of the refrigerator of the present invention, in the step of pressure bonding, until the transparent plate material comes into contact with a protruding portion in which the adhesive surface portion of the region overlapping with the transparent plate material is partially protruded in the thickness direction, The transparent plate material is pressed.

The refrigerator of the present invention includes a refrigerator main body having an opening formed on the front surface, and a door that closes the opening. The door has a door frame that has a frame shape, and a transparent adhesive bonded to the door frame from the front surface. A plate member, an inner plate member joined to the door frame from the rear surface, and a foam heat insulating material filled in a space surrounded by the door frame, the transparent plate member and the inner plate member, and the door frame includes the door frame, A side surface portion that constitutes a side surface of the door; and an adhesive surface portion to which the transparent plate material is bonded. The transparent plate material is bonded to the adhesive surface portion of the door frame via an adhesive, and the transparent plate material The adhesive surface portion of the overlapping area is partially protruded in the thickness direction to provide a protruding portion, and the vicinity of the outer peripheral portion of the adhesive surface portion of the door frame is continued along each side surface portion of the door frame. it recessing Te grooves provided in the outer peripheral end than the groove of the door frame Are continuously projected in a direction approaching the transparent plate material along each side surface portion of the door frame, and the bottom surface of the groove portion is more transparent than the main surface of the adhesive surface portion. is disposed on a side away from the plate, the top of the wall than said major surface of the adhesive surface is disposed on a side closer to the transparent plate material, the wall portion is characterized that you have been adjacent to the groove . Therefore, by forming a groove in the periphery of the door frame, excess adhesive that adheres the transparent plate material to the door frame flows into the groove, so that this excess adhesive can flow out of the door frame. Is prevented. Furthermore, by sticking the transparent plate material to the door frame with an adhesive having a large adhesive force, the area of the adhesive surface portion of the door frame can be reduced, and the material cost of the door frame can be reduced.

  Moreover, in the refrigerator of this invention, the said protrusion part, the said wall part, and the said groove part are adjacent, It is characterized by the above-mentioned.

  Furthermore, according to the refrigerator of this invention, the thickness of the said adhesive agent is 0.5 mm or more and 1.5 mm or less. Therefore, the temperature distortion due to the difference in thermal expansion coefficient between the glass plate and the door frame is absorbed by the deformation of the adhesive.

The present invention includes a door frame having a frame shape, a transparent plate material bonded to the door frame from the front surface, an inner plate material bonded to the door frame from the rear surface, the door frame, the transparent plate material, and the inner plate material. A foam heat insulating material filled in the enclosed space, and the transparent plate material is a method of manufacturing a refrigerator including a door bonded to an adhesive surface portion of the door frame via an adhesive , and the transparent The adhesive surface portion of the region overlapping with the plate material is partially protruded in the thickness direction to provide a protruding portion, and the vicinity of the outer peripheral portion of the adhesive surface portion of the door frame is continued along each side surface portion of the door frame. Then, a groove is provided by recessing, and the outer peripheral end of the door frame outside the groove is continuously projected along the side surface of the door frame in a direction approaching the transparent plate member. A wall portion is formed, and the bottom surface of the groove portion is in front of the main surface of the bonding surface portion. Is disposed on a side away from the transparent plate material, the top of the wall than said major surface of the adhesive surface is disposed on a side closer to the transparent plate material, the wall portion of the door frame that is adjacent to the groove a step of preparing includes the steps of applying the adhesive to the adhesive surface of the door frame, the step of placing the transparent plate material on the upper surface of the door frame, a step of bonding the transparent plate on the door frame incorporate the inner plate from behind the door frame, the door frame, and a step of filling the foam insulation in a space surrounded by the transparent plate and said inner plate, in the step of the bonding, the transparent By pressing the plate material against the door frame, the adhesive that moves outward between the adhesive surface portion of the door frame and the transparent plate material is caused to flow into the groove portion. Therefore, the outflow of the adhesive to the outside is prevented by causing the adhesive that moves outward in the crimping process to flow into the groove.

  Furthermore, according to the method for manufacturing a refrigerator of the present invention, in the step of pressure bonding, the transparent plate material comes into contact with a protruding portion in which the adhesive surface portion of the region overlapping with the transparent plate material is partially protruded in the thickness direction. Until the transparent plate is pressed. Therefore, it becomes possible to make the thickness of the adhesive within a predetermined range by crimping the transparent plate material until the transparent plate material comes into contact with the protruding portion.

It is a figure which shows the refrigerator of this invention, (A) is a front view which shows a refrigerator entirely, (B) is the sectional drawing. It is a figure which shows the refrigerator of this invention, (A) is an exploded perspective view which shows a door, (B) is sectional drawing of a door. It is a figure which shows the refrigerator of this invention, (A) is a perspective view which shows a door frame, (B) and (C) are sectional drawings which show a door frame. It is a flowchart which shows the manufacturing method of the refrigerator of this invention. It is a figure which shows the manufacturing method of the refrigerator of this invention, and is a figure which shows arrangement | positioning, such as a belt conveyor. It is a figure which shows the manufacturing method of the refrigerator of this invention, (A) and (B) are perspective views which show this process. It is a figure which shows the manufacturing method of the refrigerator of this invention, (A) and (B) are perspective views which show this process. It is a figure which shows the manufacturing method of the refrigerator of this invention, (A) and (B) are perspective views which show this process.

  Hereinafter, a refrigerator 10 according to an embodiment of the present invention will be described with reference to the drawings.

  A schematic configuration of the refrigerator 10 will be described with reference to FIG. FIG. 1A is a front view generally showing the refrigerator 10, and FIG. 1B is a cross-sectional view when the refrigerator 10 is cut along the line BB in FIG. 1A.

  In the present embodiment, the configuration and the like of the refrigerator 10 will be described using the vertical and horizontal directions as appropriate. Here, the left-right direction indicates a direction when the refrigerator 10 is viewed from the front.

  As shown in FIG. 1A, a refrigerator 10 according to the present embodiment includes a refrigerator body 12 that is a heat insulating box, and a storage room for storing food and the like is formed inside the refrigerator body 12. As the storage room, a refrigerator room 14, an ice making room 16A, an upper freezer room 16B, a lower freezer room 16C, and a vegetable room 18 are formed from above. Here, the ice making room 16A, the upper freezing room 16B, and the lower freezing room 16C are formed by dividing one storage, and these may be collectively referred to as the freezing room 16 in the following description.

  The basic function of the refrigerator 10 is to cool an object to be stored such as food stored in each storage room to a predetermined temperature. As an example, the internal temperature of the refrigerator compartment 14 is a refrigerator temperature range, the internal temperature of the freezer compartment 16 is a freezing temperature region, and the internal temperature of the vegetable compartment 18 is a refrigerator temperature region.

  The front surface of the refrigerator main body 12 is opened, and doors are provided at the opening portions of the storage chambers so that the doors can be opened and closed. The door 20A that closes the left side portion of the refrigerator compartment 14 is rotatably supported at the upper left and lower ends of the refrigerator main body 12, and the door 20B that closes the right side portion of the refrigerator compartment 14 has the upper right and lower end portions at the refrigerator main body 12. It is supported rotatably. In addition, the ice making room 16A, the upper freezing room 16B, the lower freezing room 16C, and the vegetable room 18 are respectively closed by doors 22, 24, 26, and 28 that can be pulled out.

  Referring to FIG. 1 (B), refrigerator main body 12 of refrigerator 10 is provided with an outer box 12A made of steel plate having an opening on the front surface, and a gap on the inner side of outer box 12A and opened on the front surface. And an inner box 12B made of synthetic resin having a portion, and a heat insulating material 12C made of polyurethane foam filled and foamed in a gap between the outer box 12A and the inner box 12B.

  Each door 20 </ b> A to 28 that closes the front opening of the refrigerator main body 12 employs a heat insulating structure similar to that of the refrigerator main body 12. Further, as shown in FIG. 1B, a heat insulating partition wall 30 is disposed between the refrigerator compartment 14 and the freezer compartment 16, and a heat insulating partition wall 32 is also provided between the freezer compartment 16 and the vegetable compartment 18. Has been placed. These heat insulating partition walls 30 and 32 also adopt the same heat insulating structure as the refrigerator main body 12.

  A cooler 38 (evaporator) for cooling the air circulating through the respective storage chambers is disposed inside the cooling chamber formed behind the lower freezing chamber 16C. Further, a compressor 36 is disposed in a machine room 34 that is defined behind the vegetable compartment 18 of the refrigerator body 12. The cooler 38 is connected to the compressor 36, a radiator (not shown), an expansion valve (capillary tube) (not shown) via a refrigerant pipe, and constitutes a vapor compression refrigeration cycle circuit. Yes.

  In this embodiment, the front surfaces of the doors 20A to 28 described above are made of a transparent plate made of glass in order to improve the design.

  With reference to FIG. 2, the structure of door 20A with which the above-mentioned refrigerator 10 is provided is demonstrated. 2A is a perspective view showing a state in which the door 20A is disassembled in the front-rear direction, and FIG. 2B is a lower cross-sectional view of the door 20A.

  Referring to FIG. 2A, the door 20A is joined to the door frame 42 from the rear surface, the door frame 42 having a substantially frame shape, the transparent plate member 40 made of glass bonded to the front surface of the door frame 42, and the door frame 42. And an inner plate member 44 (panel). In addition, an internal space surrounded by the door frame 42, the transparent plate member 40, and the inner plate member 44 is filled with a foam heat insulating material 46 as shown in FIG. 2B in order to give the door 20A heat insulation. . Such a heat insulating structure is the same for other doors 20B to 28 shown in FIG.

  The transparent plate 40 is a glass plate having a rectangular shape when viewed from the front, and is subjected to a predetermined coloring process. As the coloring process, a transparent glass plate whose back surface is painted may be used, or coloring with colored glass may be used. As described above, in this embodiment, the design property is improved by disposing the transparent plate material 40 made of colored glass on the front surface of the door 20A, and further, the mechanical strength of the entire door 20A is improved. The transparent plate 40 is bonded to the door frame 42 via an adhesive as will be described later.

  The door frame 42 is a frame member that has a substantially frame shape when viewed from the front. The door frame 42 constitutes a side surface portion of the door 20A and other components (transparent plate material 40, inner plate material 44, and foam heat insulating material 46) that constitute the door 20A. Has a role to support. The door frame 42 is made of ABS resin integrally formed by injection molding. On the front surface of the door frame 42, a flat surface for bonding the above-described transparent plate material 40 is formed. Further, the rear surface of the door frame 42 has a shape that facilitates adhesion and bonding of the inner plate member 44. The shape of the door frame 42 will be described later with reference to FIG.

  The inner side plate material 44 is a plate-like member having a rectangular shape when viewed from the front, and has a role of closing the door frame 42 from the rear. Similar to the door frame 42, the inner plate 44 is made of an integrally molded ABS resin. The inner plate member 44 is partially formed with a protrusion for storing an object to be stored such as a plastic bottle on the rear side surface of the door 20A.

  The foam heat insulating material 46 is filled in the internal space surrounded by the door frame 42, the transparent plate material 40, and the inner plate material 44, and has a function of thermally insulating the refrigerator compartment 14 (FIG. 1A) closed by the door 20A. . As the material of the foam heat insulating material 46, for example, foamed urethane is employed.

  The schematic configuration of the door 20A is as described above, but the embodied door 20A is in close contact with the refrigerator main body, a gasket provided on the periphery of the rear surface of the door 20A, in addition to the above-described members. Magnets and the like.

  With reference to FIG. 3, the structure of the door frame 42 included in the door 20A described above will be described in detail. 3A is a perspective view showing the door frame 42, FIG. 3B is a cross-sectional view taken along line BB in FIG. 3A, and FIG. 3C is FIG. 3B. It is sectional drawing which expands and shows the important point of. In FIG. 3B, the transparent plate member 40 is also shown together with the door frame 42.

  Referring to FIG. 3A, door frame 42 has four side surfaces (an upper side surface portion 48A, a lower side surface portion 48B, a left side surface portion 48C, and a right side surface portion 48D) that constitute the side surface of the door. In the following description, these four side portions may be collectively referred to as a side portion 48.

  An adhesive surface portion 50 is formed as a flat surface extending inward from the front end portions of the upper side surface portion 48A, the lower side surface portion 48B, the left side surface portion 48C, and the right side surface portion 48D. The bonding surface portion 50 is a portion for bonding the transparent plate material 40 made of glass, and has a flat surface corresponding to the peripheral portion of the transparent plate material 40.

  A crosspiece 43 is installed between the left side surface portion 48C and the right side surface portion 48D. Here, a plurality of crosspieces 43 are installed at equal intervals in the vertical direction. Thus, by forming the crosspiece 43 inside the door frame 42, the mechanical strength of the door frame 42 can be improved.

  With reference to FIG. 3 (B), an adhesive surface portion 50 is formed upward from the front end portion of the lower side surface portion 48 </ b> B of the door frame 42, and the transparent plate member 40 is bonded to the front surface of the adhesive surface portion 50. Yes. The transparent plate member 40 is bonded to the bonding surface portion 50 via an adhesive 58. In this figure, only the lower part of the bonding surface portion 50 is bonded to the transparent plate member 40 via the adhesive 58, but the entire bonding surface portion 50 may be bonded to the transparent plate member 40 via the bonding agent 58.

  As the adhesive 58 used in this embodiment, for example, a thermoplastic adhesive is employed. The adhesive 58 of this embodiment exhibits a strong adhesive force as compared with the adhesive tape used in the background art. Therefore, since the area required for bonding the transparent plate member 40 to the door frame 42 can be reduced, the height L1 of the bonding surface portion 50 can be reduced, and the resin material constituting the door frame 42 can be saved. And the weight reduction of the door frame 42 is implement | achieved.

  With reference to FIG.3 (C), the structure in the corner | angular part of the door frame 42 is explained in full detail. In the door frame 42, the groove portion 52 is formed by recessing the vicinity of the outer peripheral portion of the bonding surface portion 50 into a rectangular shape. The groove portion 52 is formed along the upper side surface portion 48A, the lower side surface portion 48B, the left side surface portion 48C, and the right side surface portion 48D shown in FIG. The groove portion 52 may be formed continuously along the upper side surface portion 48A, the lower side surface portion 48B, the left side surface portion 48C, and the right side surface portion 48D shown in FIG. 3A, or may be formed discretely. . The role of the groove 52 is to store the adhesive 58 used for bonding the transparent plate 40. By storing the adhesive 58 in the groove 52, it is possible to prevent the liquid or semi-solid adhesive 58 from leaking to the outside in the middle of the manufacturing process. Moreover, the effect which the adhesive strength of the adhesive agent 58 and the door frame 42 improves by filling the groove part 52 with the adhesive agent 58 is also anticipated.

  The depth L3 of the groove 52 based on the main surface 50A of the bonding surface 50 is, for example, not less than 0.5 mm and not more than 1.5 mm. If it is this range, the adhesive agent 58 which moves outside at the process of adhere | attaching the transparent board | plate material 40 to the door frame 42 can be stored in the groove part 52, and it can prevent that the adhesive agent 58 leaks outside. On the other hand, if the depth L3 of the groove 52 is less than 0.5 mm, the adhesive 58 may not be sufficiently stored in the middle of the manufacturing process and may leak to the outside. Further, if the depth L3 of the groove 52 is deeper than 1.5 mm, it may be difficult to form such a deep groove 52 by injection molding.

  The protruding portion 56 is formed by partially protruding the main surface 50A of the bonding surface portion 50 forward. The protrusion 56 is formed adjacent to the groove 52 and has a substantially cylindrical shape protruding forward. The protrusions 56 are discretely (intermittently) or continuously formed along the upper side surface portion 48A, the lower side surface portion 48B, the left side surface portion 48C, and the right side surface portion 48D shown in FIG. When the protruding portions 56 are formed discretely, the transparent plate member 40 can be stably separated by the protruding portions 56 by providing the protruding portions 56 at least at the four corners of the door frame 42.

  By forming the protrusions 56 discretely, the flow of the adhesive in the bonding process at the time of manufacturing described below is not hindered by the protrusions 56. Therefore, as shown in FIG. 3B, the adhesive 58 can be sufficiently spread between the adhesive surface portion 50 of the door frame 42 and the transparent plate member 40. Further, in the bonding process, it is possible to favorably flow the adhesive into the groove 52 shown in FIG.

   By forming the protruding portion 56 on the bonding surface portion 50, the front surface of the protruding portion 56 comes into contact with the rear main surface of the transparent plate member 40. Can be separated accordingly. In other words, the thickness of the adhesive 58 that bonds the transparent plate member 40 and the bonding surface portion 50 is secured to the same level as the protruding portion 56. Therefore, the thermal expansion coefficient is different between the transparent plate material 40 made of glass and the door frame 42 made of ABS resin, so that even if temperature distortion occurs under the usage conditions, the adhesive 58 deforms the temperature distortion. Can be relaxed. As a result, the transparent plate member 40 and the door frame 42 are prevented from being deformed or damaged due to temperature distortion. Here, in FIG. 3C, the protrusion 56 is adjacent to the groove 52, but the groove 52 and the protrusion 56 may be separated from each other.

  The height L2 of the protruding portion 56 with respect to the main surface 50A of the bonding surface portion 50 is, for example, not less than 0.5 mm and not more than 1.5 mm. By setting the height L2 of the protruding portion 56 in such a range, the thickness of the adhesive 58 is also defined in the same range, and the effect of absorbing the above-described temperature strain can be achieved. On the other hand, when the height L2 of the protrusion 56 is less than 0.5 mm, it is considered that the thickness of the adhesive 58 is not sufficiently ensured and the temperature strain is not sufficiently absorbed by the adhesive 58. Moreover, when the height L2 of the protrusion part 56 is longer than 1.5 mm, it is possible that the thickness of the whole door will increase excessively.

  The wall portion 54 is formed by protruding the outer peripheral end portion of the bonding surface portion 50 forward. The wall portion 54 is continuously formed along the upper side surface portion 48A, the lower side surface portion 48B, the left side surface portion 48C, and the right side surface portion 48D shown in FIG. The cross-sectional shape of the wall portion 54 is such that the front end surface exhibits an inclined surface in consideration of contact with the end portion of the transparent plate member 40. By forming such a wall part 54, it is suppressed that the liquid adhesive 58 which flowed into the groove part 52 in the middle stage of a manufacturing process flows out outside. The height L4 of the wall portion 54 with respect to the main surface 50A of the bonding surface portion 50 is, for example, not less than 0.5 mm and not more than 1.5 mm. By setting the height L4 of the wall portion 54 in such a range, the interference with the transparent plate member 40 can be suppressed while preventing the adhesive 58 from flowing out to the outside. Here, if the height L4 of the wall portion 54 is less than 0.5 mm, the adhesive 58 once stored in the groove portion 52 in the middle of the manufacturing process may flow out to the outside beyond the wall portion 54. There is. If the height L4 of the wall 54 is longer than 1.5 mm, the tip of the wall 54 may interfere with the transparent plate 40 in the process of assembling the transparent plate 40 to the door frame 42.

  A method for manufacturing the refrigerator 10 will be described with reference to FIG. 4 and subsequent drawings.

  With reference to the flowchart shown in FIG. 4, the manufacturing method of the refrigerator of this form WHEREIN: The process S11 which prepares a door frame etc., the process S12 which applies an adhesive agent to a door frame, and mounts a transparent board | plate material on a door frame. Step S13, Step S14 for crimping the transparent member to the door frame, and Step S15 for incorporating the inner plate material into the door frame and filling the heat insulating material. Each step will be described in detail below.

  First, the door frame 42 etc. which comprise a door are prepared (S11). FIG. 5 shows a manufacturing apparatus such as a belt conveyor used in the manufacturing method of the refrigerator of this embodiment. In this embodiment, when manufacturing a refrigerator door, the transparent plate material 40A, the door frame 42A, the door frame 42B, and the transparent plate material 40B are placed on the belt conveyors 60, 62, 64, and 66, respectively. The belt conveyors 60, 62, 64 and 66 convey these at a predetermined speed. The transparent plate material 40A, the door frame 42A, the door frame 42B, and the transparent plate material 40B are put into positions indicated by P1 on the belt conveyors 60, 62, 64, and 66.

  The belt conveyors 60, 62, 64, and 66 convey each member placed on the upper surface from the left to the right on the paper surface at the same speed. Moreover, the belt conveyor 60 and the belt conveyor 62 are used as a pair in order to manufacture a door. The belt conveyor 64 and the belt conveyor 66 are used as a pair in order to manufacture another door. Thus, by arranging two sets of belt conveyors 60, 62, 64, 66 for manufacturing doors close to each other, a coating device 68, a crimping device 70, and a transfer robot 72 described later can be shared. , Production efficiency can be improved.

  Next, an adhesive is applied to the door frame 42 (S12). Specifically, first, by rotating the belt conveyors 62 and 64 shown in FIG. 5, the door frames 42A and 42B placed on the upper surfaces thereof are conveyed to a position indicated by P2. As a result, the door frames 42 </ b> A and 42 </ b> B placed on the belt conveyors 62 and 64 are disposed below the coating device 68. At the same time, the transparent plate members 40A and 40B placed on the belt conveyors 60 and 66 are also conveyed to the position indicated by P2.

  With reference to FIG. 6, the method of apply | coating an adhesive agent to the door frame 42 using the above-mentioned coating device 68 is demonstrated. FIG. 6A is a perspective view showing this step, and FIG. 6B is a cross-sectional perspective view showing the door frame 42 after application is completed.

  Referring to FIG. 6A, door frame 42 has four side surfaces (upper side surface portion 48A, lower side surface portion 48B, left side surface portion 48C and right side surface portion 48D), and end portions of these side surface portions. An adhesive surface portion 50 extends from the inside to the inside. In this step, the adhesive 58 is applied to the upper surface of the adhesive surface portion 50.

  The adhesive used in this embodiment is a hot melt adhesive (thermoplastic adhesive), and is heated to about 100 degrees to be in a liquid or semi-solid state, and the adhesive surface portion of the door frame 42 50 is applied. In this embodiment, the adhesive 58 is continuously applied so as to draw a rectangle on the upper surface of the adhesive surface portion 50 using the nozzle 74 provided in the application device 68 (FIG. 5).

  With reference to FIG. 6 (B), the adhesive 58 is applied on the main surface 50 </ b> A of the bonding surface portion 50 so as to be in a bead shape. Further, the adhesive 58 is applied on the inner side of the protrusion 56 on the main surface 50 </ b> A of the adhesive surface portion 50. By doing in this way, the adhesive agent 58 can be spread over the whole inner part of 50 A of main surfaces in the process after crimping | compression-bonding.

  As shown in FIG. 5, in this embodiment, one coating device 68 is provided for the door frame 42 </ b> A placed on the upper surface of the belt conveyor 62 and the door frame 42 </ b> B placed on the upper surface of the belt conveyor 64. It is possible to perform the coating process all at once. Thereby, there is an advantage that the manufacturing equipment is simplified and the manufacturing cost is reduced.

  In the bonding method using the adhesive tape described in the background art, it is not easy to automate the tape attaching process and the like with a manufacturing machine, and it is necessary to perform the attaching operation manually by an operator. On the other hand, in this embodiment, since the adhesive 58 applied in a liquid or semi-solid state is used to bond the transparent plate member 40 constituting the door, the bonding process is automated using the coating device 68 described above. It becomes possible.

  After the above process is completed, the transparent plate 40 is placed on the upper surface of the door frame 42 to which the adhesive 58 has been applied (S13). First, referring to FIG. 5, by rotating the belt conveyors 60, 62, 64, 66, the transparent plate material 40A, the door frame 42A, the door frame 42B, and the transparent plate material 40B placed on these upper surfaces are changed to P3. Move to the position indicated by.

  Next, using the transfer robot 72 arranged between the belt conveyor 62 and the belt conveyor 64, the transparent plate 40A placed on the upper surface of the belt conveyor 60 was placed on the upper surface of the belt conveyor 62. It mounts on the upper surface of the door frame 42A. The transfer robot 72 performs the transfer operation while adsorbing the upper surface of the transparent plate 40A made of glass. Similarly, the transfer robot 72 places the transparent plate 40 </ b> B placed on the upper surface of the belt conveyor 66 on the upper surface of the door frame 42 </ b> B placed on the upper surface of the belt conveyor 64. In this step, since the belt conveyor 62 and the belt conveyor 64 are adjacent to each other, there is an advantage that the above-described transfer operation can be performed collectively by one transfer robot 72 disposed between them.

  As shown in FIG. 7A, in this step, the transparent plate member 40 is placed so as to close the upper surface of the door frame 42. In the previous step, since the adhesive 58 is applied in a bead shape along the bonding surface portion 50 of the door frame 42, the entire outer peripheral portion of the transparent plate 40 is bonded to the bonding surface portion 50 of the door frame 42. The transparent plate 40 is firmly bonded to the door frame 42.

  With reference to FIG. 7B, when the transparent plate member 40 is placed on the upper surface of the door frame 42, the lower surface peripheral portion of the transparent plate member 40 contacts the upper surface of the liquid or semi-solid adhesive 58. In this step, the weight of the transparent plate 40 acts on the adhesive 58. Therefore, the adhesive 58 is not sufficiently spread between the adhesive surface portion 50 of the door frame 42 and the transparent plate member 40. Further, the lower surface of the transparent plate member 40 is not in contact with the upper surface of the protruding portion 56 of the door frame 42.

  After the above process is completed, the transparent plate 40 is pressure-bonded to the door frame 42 (S14).

  First, referring to FIG. 5, by rotating the belt conveyors 62 and 64, the door frames 42A and 42B are moved to a point indicated by P4. Thereby, the door frames 42 </ b> A and 42 </ b> B are arranged below the crimping device 70. Transparent plate members 40A and 40B are placed on the upper surfaces of the door frames 42A and 42B in the previous step.

  Also in this process, since the belt conveyor 62 and the belt conveyor 64 are adjacent to each other, there is an advantage that a single crimping apparatus 70 can collectively perform the following crimping process on the door frames 42A and 42B.

  With reference to FIG. 8 (A), in this process, the pressing force is uniformly applied from above to the transparent plate member 40 placed on the upper surface of the door frame 42. By doing in this way, the adhesive 58 is pushed by the transparent plate material 40, and the adhesive 58 spreads suitably between the door frame 42 and the transparent plate material 40. At the same time, as shown in FIG. 8B, the transparent plate member 40 is pressed against the door frame 42, and the lower peripheral portion of the transparent plate member 40 comes into contact with the upper surface of the protruding portion 56 of the door frame 42.

  As described with reference to FIG. 3C, the protruding portion 56 protrudes upward from the main surface 50 </ b> A of the bonding surface portion 50 by 0.5 mm to 1.5 mm. Therefore, the adhesive 58 disposed between the main surface 50 </ b> A of the adhesive surface portion 50 and the transparent plate member 40 also has the same thickness (0.5 mm to 1.5 mm) as the protruding portion 56. When the adhesive 58 is in such a thickness range, even if temperature distortion occurs between the transparent plate member 40 and the door frame 42 under use conditions, the adhesive 58 that bonds the two deforms. The temperature distortion is relieved.

  Furthermore, in this step, the liquid or semi-solid adhesive 58 spreads outward by pressing the transparent plate 40 to the door frame 42.

  In the present embodiment, the adhesive 58 that is to move outward is caused to flow into the groove 52. As described above with reference to FIG. 3C, the groove 52 is formed sufficiently deep, for example, about 0.5 mm to 1.5 mm. Therefore, the adhesive 58 moving toward the outside is stored in the groove portion 52, and the outflow of the adhesive 58 to the outside is prevented. Furthermore, in this embodiment, as described above with reference to FIG. 3A, the protrusions 56 are formed discretely, so that the spread of the adhesive 58 is not hindered by the protrusions 56. Therefore, the adhesive 58 can be spread to the outer peripheral end of the transparent plate 40. For the same reason, since the flow of the adhesive 58 flowing into the groove 52 is not hindered by the protrusion 56, the surplus adhesive 58 is stored in the groove 52 and is prevented from flowing out. Yes.

  Further, a wall portion 54 protruding upward is formed outside the groove portion 52. As described above, the height at which the wall portion 54 protrudes upward is about 0.5 mm to 1.5 mm, and is sufficiently high. Therefore, the outflow of the adhesive 58 stored in the groove 52 to the outside is prevented by the presence of the wall 54.

  After the above crimping is completed, the door frames 42A and 42B are moved to the position indicated by P5 by rotating the belt conveyors 62 and 64 with reference to FIG. Thereafter, the door frames 42A and 42B are taken out from the belt conveyors 62 and 64.

  When this process ends and a predetermined time elapses, the adhesive 58 is cooled and cured. The adhesive 58 used in this embodiment is of a thermoplastic type, but has a property that it completely cures when it absorbs moisture in the air and does not soften even after heating.

  After the above process is completed, the inner plate material is assembled and the heat insulating material is filled (S16). Specifically, as shown in FIG. 2B, an inner plate member 44 is incorporated in the rear main surface of the door frame 42. The inner plate member 44 may be assembled by fitting the outer peripheral end portion of the inner plate member 44 to the door frame 42 or bonding the outer peripheral end portion of the inner plate member 44 to the door frame 42. Furthermore, a foam heat insulating material 46 such as urethane foam is filled in the internal space surrounded by the door frame 42, the transparent plate material 40 and the inner plate material 44.

  After the above process is completed, the door 20A shown in FIG. 2 is manufactured by attaching another member such as a gasket to the door frame. Moreover, the other door 20B-28 shown to FIG. 1 (A) is also manufactured by the same manufacturing method. The refrigerator 10 is manufactured by attaching these doors 20 </ b> A to 28 to the refrigerator main body 12 together with other members.

  As mentioned above, although embodiment of this invention was described, this invention is not limited to this, A various change is possible in the range which does not deviate from the summary of this invention.

DESCRIPTION OF SYMBOLS 10 Refrigerator 12 Refrigerator main body 12A Outer box 12B Inner box 12C Thermal insulation material 14 Refrigeration room 16 Freezing room 16A Ice making room 16B Upper freezing room 16C Lower freezing room 18 Vegetable room 20, 20A, 20B Door 22 Door 24 Door 26 Door 28 Door 30 Thermal insulation Partition wall 32 Heat insulation partition wall 34 Machine room 36 Compressor 38 Coolers 40, 40A, 40B Transparent plate materials 42, 42A, 42B Door frame 43 Crosspiece 44 Inner plate material 46 Foam insulation material 48 Side surface portion 48A Upper side surface portion 48B Lower side surface portion 48C Left side surface portion 48D Right side surface portion 50 Adhesive surface portion 50A Main surface 52 Groove portion 54 Wall portion 56 Projection portion 58 Adhesive 60 Belt conveyor 62 Belt conveyor 64 Belt conveyor 66 Belt conveyor 68 Application device 70 Crimping device 72 Transfer robot 74 Nozzle

Claims (5)

A refrigerator body having an opening formed on the front surface, and a door for closing the opening,
The door includes a door frame having a frame shape, a transparent plate bonded to the door frame from the front surface, an inner plate bonded to the door frame from the rear surface, the door frame, the transparent plate, and the inner plate. A foam insulation material filled in the enclosed space,
The door frame has a side surface portion constituting the side surface of the door, and an adhesive surface portion to which the transparent plate material is bonded,
The transparent plate is bonded to the bonding surface portion of the door frame via an adhesive,
Protruding portions are provided by partially projecting the adhesive surface portion of the region overlapping with the transparent plate material in the thickness direction,
The vicinity of the outer peripheral portion of the adhesive surface portion of the door frame is provided with a groove portion by continuously indenting along each side surface portion of the door frame ,
A wall portion is formed by continuously projecting an outer peripheral end portion outside the groove portion of the door frame in a direction approaching the transparent plate member along each side surface portion of the door frame,
The bottom surface of the groove portion is disposed on the side away from the transparent plate material than the main surface of the adhesive surface portion,
The top of the wall is disposed closer to the transparent plate than the main surface of the bonding surface,
Refrigerator said wall portion, characterized that you have been adjacent to the groove.   The refrigerator according to claim 1, wherein the protrusion, the wall, and the groove are adjacent to each other.   The refrigerator according to claim 1 or 2, wherein a thickness of the adhesive is 0.5 mm or more and 1.5 mm or less. In a space surrounded by a door frame having a frame shape, a transparent plate material bonded to the door frame from the front surface, an inner plate material joined to the door frame from the rear surface, and the door frame, the transparent plate material and the inner plate material Filled with foam insulation, and the transparent plate is a method of manufacturing a refrigerator including a door bonded to an adhesive surface portion of the door frame via an adhesive ,
The adhesive surface portion of the region overlapping with the transparent plate material is partially protruded in the thickness direction to provide a protruding portion, and the vicinity of the outer peripheral portion of the adhesive surface portion of the door frame is along each side surface portion of the door frame. The groove portion is provided by continuously recessing, and the outer peripheral end portion outside the groove portion of the door frame continuously protrudes in the direction approaching the transparent plate material along each side surface portion of the door frame. A wall portion is formed, and the bottom surface of the groove portion is disposed on a side farther from the transparent plate material than the main surface of the adhesive surface portion, and the top portion of the wall portion is more transparent than the main surface of the adhesive surface portion. A step of providing the door frame disposed on the side approaching the plate material, the wall portion being adjacent to the groove portion ;
A step of applying the adhesive to the adhesive surface of the door frame,
A step of placing the transparent plate material on the upper surface of the door frame,
Crimping the transparent plate to the door frame;
Built said inner plate from behind the door frame, the door frame, and a step of filling the foam insulation in a space surrounded by the transparent plate and said inner plate,
In the step of crimping, the adhesive that moves outward between the adhesive surface portion of the door frame and the transparent plate material is caused to flow into the groove portion by pressing the transparent plate material against the door frame. A method for manufacturing a refrigerator. In the step of crimping, the transparent plate member is pressed until the transparent plate member comes into contact with the protruding portion in which the adhesive surface portion of the region overlapping the transparent plate member is partially protruded in the thickness direction. The manufacturing method of the refrigerator of Claim 4 to do.

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