WO2014019492A1 - 易于安装的锂离子电池组 - Google Patents

易于安装的锂离子电池组 Download PDF

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Publication number
WO2014019492A1
WO2014019492A1 PCT/CN2013/080394 CN2013080394W WO2014019492A1 WO 2014019492 A1 WO2014019492 A1 WO 2014019492A1 CN 2013080394 W CN2013080394 W CN 2013080394W WO 2014019492 A1 WO2014019492 A1 WO 2014019492A1
Authority
WO
WIPO (PCT)
Prior art keywords
fastening
side shell
shell
battery pack
top plastic
Prior art date
Application number
PCT/CN2013/080394
Other languages
English (en)
French (fr)
Inventor
郭兵
何安轩
吴邦森
Original Assignee
深圳市格瑞普电池有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 深圳市格瑞普电池有限公司 filed Critical 深圳市格瑞普电池有限公司
Priority to US14/418,363 priority Critical patent/US20150221905A1/en
Publication of WO2014019492A1 publication Critical patent/WO2014019492A1/zh

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Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/05Accumulators with non-aqueous electrolyte
    • H01M10/052Li-accumulators
    • H01M10/0525Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodes; Lithium-ion batteries
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/05Accumulators with non-aqueous electrolyte
    • H01M10/058Construction or manufacture
    • H01M10/0585Construction or manufacture of accumulators having only flat construction elements, i.e. flat positive electrodes, flat negative electrodes and flat separators
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/60Heating or cooling; Temperature control
    • H01M10/65Means for temperature control structurally associated with the cells
    • H01M10/655Solid structures for heat exchange or heat conduction
    • H01M10/6551Surfaces specially adapted for heat dissipation or radiation, e.g. fins or coatings
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/20Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
    • H01M50/204Racks, modules or packs for multiple batteries or multiple cells
    • H01M50/207Racks, modules or packs for multiple batteries or multiple cells characterised by their shape
    • H01M50/209Racks, modules or packs for multiple batteries or multiple cells characterised by their shape adapted for prismatic or rectangular cells
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/20Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
    • H01M50/218Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders characterised by the material
    • H01M50/22Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders characterised by the material of the casings or racks
    • H01M50/222Inorganic material
    • H01M50/224Metals
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/20Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
    • H01M50/218Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders characterised by the material
    • H01M50/22Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders characterised by the material of the casings or racks
    • H01M50/227Organic material
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/20Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
    • H01M50/233Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders characterised by physical properties of casings or racks, e.g. dimensions
    • H01M50/24Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders characterised by physical properties of casings or racks, e.g. dimensions adapted for protecting batteries from their environment, e.g. from corrosion
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/20Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
    • H01M50/271Lids or covers for the racks or secondary casings
    • H01M50/273Lids or covers for the racks or secondary casings characterised by the material
    • H01M50/278Organic material
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

Definitions

  • the present invention relates to the field of lithium ion batteries, and more particularly to a lithium ion battery pack that is easy to install. Background technique
  • the lithium ion high-rate battery pack industry uses a plastic case to assemble and assemble a battery pack.
  • the structure of the plastic case is mainly composed of a cover plate and an open cavity.
  • the battery body is first placed in the cavity.
  • the input circuit and the output circuit of the battery body are respectively electrically connected to the input interface portion and the output interface portion fixed to the cavity, and then the cover plate is encapsulated on the opening of the cavity.
  • the prior art has at least the following drawbacks:
  • a first object of the present invention is to provide a lithium ion battery pack that is easy to install.
  • An easy-to-install lithium ion battery pack provided by an embodiment of the invention includes: an electric core body and a casing encapsulated outside the electric core; the housing comprises: a bottom plate, a side shell, a top plastic part, and a rear a cover plate; the opposite ends of the side case are respectively opened, the electric core body is encapsulated in a side case, the bottom plate is encapsulated at a bottom of the side case, and the top plastic piece is fixed on the side case a top portion of the plastic member is encased in a side opening portion of the top plastic member; at least one hole is disposed at a top of the side case, and a bottom portion of the top plastic member is disposed At least one top post, each of the top posts of the top plastic piece being respectively inserted in each of the hole positions of the side case, and a bottom edge of the top plastic piece is engaged with a top edge of the side case
  • the hole position is respectively disposed at a top of the four corner edges of the side shell; and the top pillar is respectively extended at a bottom of the four corner edges of the top plastic member.
  • six of the top posts extend on the rear cover of the plastic component.
  • the side shells are respectively composed of a first fastening side shell and a second fastening side shell, and a side surface of the first fastening side shell, the second fastening side shell, and two opposite ends are respectively Opening, the side openings of the first fastening side shell and the second fastening side shell are respectively connected to each other;
  • the electric core body is specifically encapsulated in the side shell, specifically: the electric core body is encapsulated in The cavity formed between the first fastening side shell and the second fastening side shell.
  • the slot-shaped openings of the first fastening side shell and the second fastening side shell are respectively connected to each other, specifically: a side of the two sides of the slot-shaped opening of the first fastening side shell
  • the opening edges are respectively provided with a first fastening portion; the opening edges of the sides of the two sides of the groove-shaped opening of the second fastening side shell are respectively provided with The two fastening portions, each of the first fastening portions and each of the second fastening portions are respectively snap-connected to each other.
  • each of the first fastening portion and the second fastening portion are continuous along a length edge of each of the first fastening side shell and the second fastening side shell, and are equal to the length edge.
  • an outer surface of the opening edge of the two sides of the two sides of the slot-shaped opening of the first fastening side shell is respectively provided with a first groove and a first rib, wherein the first rib is located at the Outside the first recess, the first recess and the first rib together form the first fastening portion; the opening on both sides of the two sides of the slot-shaped opening of the second fastening side shell
  • the outer surface of the edge is respectively provided with a second groove and a second rib, wherein the second rib is located outside the second groove, and the second groove and the second rib together constitute the a second fastening portion; the first rib of the first fastening side shell is restrained in the second recess of the second fastening side shell; the second fastening side shell The second rib is constrained within the first recess.
  • a heat dissipation rib is disposed on an outer surface of the first fastening side shell and the at least one side surface of the second fastening side shell.
  • the side shell is a metal side shell; and/or the bottom plate is a metal bottom plate.
  • a horizontally-supporting horizontal carrier plate is fixed or extended on the top side of the side panel opposite to the side opening of the top plastic part, and the output interface piece and the input interface piece are fixed. On the upper surface of the horizontal carrier plate.
  • the outer casing of the battery pack is composed of a bottom portion, a side shell, and a top plastic member and a plastic member rear cover plate, which is different from the prior art square cavity and the structure composed of the panel.
  • the technical solution of the embodiment is more convenient for assembling the battery pack and improving the efficiency of the assembly process.
  • the side case of the embodiment and the bottom of the top plastic piece are connected by the hole position and the top post, and the rear cover of the plastic piece is connected between the top plastic piece through the hole position and the top column. , which makes the connection more convenient and easy to locate and install, which is beneficial to improve the installation efficiency and And avoid scratches or defective products caused by the screwing process.
  • the hole portion is disposed in the longitudinal direction of the deeper side shell and the depth direction of the top plastic member along the opening portion of the top plastic member, which facilitates the connection of the top pillar and the hole portion.
  • the insertion matching is set to be deeper, which is advantageous in ensuring that the matching of the connecting members is stronger and not easily displaced.
  • the circuit of each of the cells constituting the electric core body and the circuit board can be connected from the top of the electric core body to realize each single.
  • the serial-parallel circuit connection of the body realizes the lead connection of the output circuit and the input circuit; then, the top plastic part is installed on the top of the electric core body, and the output interface parts on the circuit board and the top plastic part are connected from the opening part of the top plastic part, Input interface parts, easy to operate and easy to implement, further improve the efficiency of process operation.
  • FIG. 1 is a schematic view showing an assembly structure of an easy-to-install lithium ion battery pack according to Embodiment 1 of the present invention
  • FIG. 2 is a partial enlarged structural view showing a portion 1000 of a first fastening side shell 6021 in FIG. 1 according to Embodiment 1 of the present invention
  • FIG. 3 is a partial enlarged structural view showing a portion 111 of the second fastening side shell 6022 in FIG. 1 according to Embodiment 1 of the present invention
  • FIG. 4 is a perspective view showing a perspective view of the top plastic member 103 of FIG. 1 according to Embodiment 1 of the present invention
  • FIG. 5 is a perspective view showing another perspective of the top plastic member 103 of FIG. 1 according to Embodiment 1 of the present invention
  • FIG. 6 is a front view of the top plastic member 103 of Figure 3 in the first embodiment of the present invention
  • Figure 7 is a rear view of the top plastic member 103 of Figure 3 in the first embodiment of the present invention
  • FIG. 1 is a perspective view showing the product structure of the easy-to-install lithium ion battery pack shown in FIG. 1
  • FIG. 9 is a perspective view showing another product structure of the easy-to-install lithium ion battery pack shown in FIG. 1 according to Embodiment 1 of the present invention.
  • 101 battery body; 601: housing; 1011: single body; 102: bottom plate;
  • 602 side shell; 103: top plastic part; 104: plastic back cover;
  • 105 input interface member
  • 106 adapter plate
  • 1031 side opening portion
  • 1035 horizontal carrier plate; 6021: first snap side case; 6022: second snap side case;
  • An easy-to-install lithium-ion battery pack provided in this embodiment mainly includes: a battery core 101, and a housing 601 packaged outside the battery core 101.
  • the core body 101 is composed of a plurality of lithium ion battery cells 1011 connected in series or in parallel or in series and in parallel.
  • the casing 601 is disposed outside the core body 101 for sealing the plurality of cells 1011 combined together to form the core body 101.
  • the housing 601 includes: a bottom plate 102 at the bottom of the battery core 101, a side case 602, a top plastic member 103, and a plastic back cover 104.
  • the bottom plate 102 is encapsulated at the bottom of the side case 602, and the side case 602 is encapsulated on the outer circumference of the four sides of the core body 101.
  • the side case 602 encapsulates the respective cells 1011 from the outer periphery.
  • the top plastic member 103 is encapsulated on top of the battery core 101.
  • the plastic back cover 104 is enclosed in the side opening portion 1031 of the top plastic member 103.
  • the bottom plate 102, the side case 602, the top plastic member 103, and the plastic back cover 104 are combined to firmly seal the battery body 101 to obtain an integral battery pack.
  • the output holes 1041, 1042, 1051 for the output interface member 104 and the input interface member 105 are mounted and fixed on the inner wall of the side panel opposite to the side opening portion 1031 of the top plastic member 103.
  • the output interface member 104 and the input interface member 105 are respectively penetrated through the output holes 1041, 1042, and 1051, so that the user can realize the output of the power source from the outside by inserting or screwing in the external output lead terminal or the external power input terminal, and Charging the battery pack.
  • the output interface member 104 and the input interface member 105 are respectively fixed on the circuit adapter board 106, and are respectively electrically connected to the output circuit and the input circuit on the circuit adapter board 106.
  • the circuit adapter board 106 is electrically connected to the input circuit and the output circuit of the core body 101, respectively.
  • the circuit adapter plate 106 may be provided with, without limitation, a battery protection circuit, a control circuit, and the like according to actual needs.
  • the following case flow can be used, but not limited to: First, the battery body 101 is placed in the side case 602, and then the bottom plate 102 is sealed at the bottom opening of the side case 602, so that the bottom plate 102 is sealed and fixed. At the bottom opening of the side case 602. Then, the top plastic member 103 is mounted to the top opening of the side case 602. Since a horizontal side of the top plastic member 103 of the present embodiment is provided as an opening (the opening is referred to as a side opening portion 1031), after the top plastic member 103 is assembled, the battery core can be conveniently carried out from the side opening portion 1031.
  • the circuit connection installation operation of 101 for example, but not limited to: the output interface member 104 and the input interface member 105, the output interface member 104 and the input interface member 105 are respectively soldered to the circuit lines on the circuit adapter board 106.
  • the plastic back cover 104 is fixed to seal the side opening portion 1031 of the top plastic member 103.
  • One or more vertical hole positions 1071 are further disposed at the top of the present side case 602, and correspondingly, one or more vertical portions are disposed at the bottom of the top plastic member 103 at the top of the side case 602.
  • the top pillars 1032, each of the vertical top pillars 1032 are respectively positively aligned with the vertical hole positions 1071.
  • the top posts 1032 at the bottom of the top plastic member 103 are respectively inserted into the corresponding vertical holes 1071 of the side shell 602 until the bottom edge of the top plastic member 103 and the top edge of the side shell 602 are tightly joined to each other.
  • a sealed connection of the side shell 602 to the top plastic piece 103 is achieved.
  • At least two protruding top pillars 1041 are disposed on one side of the side opening portion 1031 of the top plastic member 103, and correspondingly disposed in the top plastic member 103, respectively.
  • At least two horizontal holes 1033 when the horizontal top posts 1041 of the plastic back cover 104 are respectively inserted into the horizontal holes 1033 in the top plastic member 103, the plastic back cover 104 is wrapped in the top plastic member The side opening portion 1031 of the 103 is tightly sealed from the side opening portion 1031 of the top plastic member 103.
  • the outer casing 601 of the battery pack is composed of a bottom plate 102, a side shell 602, a top plastic member 103 and a plastic back cover 104, which is added with respect to the square cavity in the prior art.
  • the structure of the upper panel is more convenient for the assembly of the battery pack by using the technical solution of the embodiment, which is advantageous for improving the assembly process efficiency during production.
  • the top post 1032 is inserted and inserted with each other through the hole 1071, and the top plastic piece 103 and the plastic piece rear cover 104 pass through the hole 1033.
  • the top pillars 1041 are inserted and connected with each other, so that the assembly and connection of the components of the housing 601 are more convenient, and the positioning and installation are easy, which is advantageous for improving the installation efficiency, and avoiding scratches or defective products caused by screwing when the screws are connected. produce.
  • the hole portion 1071 is provided in the longitudinal direction of the side case 602 where the edge of the edge is longer rather than the top plastic member 103 which is disposed on the opposite edge, and the hole portion 1033 is provided at the edge
  • the top plastic part 103 having a long edge is disposed on the rear cover 104 of the plastic part having a shorter opposite edge, which facilitates the opening of the hole portion 1071 and the hole portion 1033, and another facilitates the hole portion 1071.
  • the hole portion 1033 is disposed deeper to increase its insertion fit depth with the corresponding top post 1032 and the top post 1041, so that the connection is more secure and is not easily displaced or peeled off.
  • the top of the battery body 101 may be connected from the top opening of the side case 602 to form the core body 101.
  • Each of the cells 1011 is connected to a circuit of the circuit board to realize a series-parallel circuit connection of each of the cells 1011.
  • the lead connection of the output circuit and the input circuit then, the top plastic member 103 is mounted on the top of the core body 101, and the output interface members 104 on the circuit board and the top plastic member 103 are executed from the side opening portion 1031 of the top plastic member 103,
  • the connection of the input interface member 105 makes the operation convenient and easy to perform, and further improves the efficiency of the process operation.
  • the metal side shell 602 is preferably used, but not limited to, so that the side shell 602 having the largest contact area with the electric core body 101 effectively dissipates the heat radiated during the operation of the core body 101 to the outside, which is beneficial to improve.
  • the heat dissipation efficiency of the core body 101 is particularly suitable for a high rate battery pack.
  • the metal base plate 102 is used, so that the bottom plate 102 in contact with the bottom of the battery core 101 can more effectively dissipate the heat radiated during the operation of the core body 101 to the outside, thereby improving the core body 101.
  • the heat dissipation efficiency, the structure of this embodiment is particularly suitable for a high rate battery pack.
  • the connection between the bottom plate 102 and the side case 601 of the embodiment may be fixed by the screw shown in FIG. 1, or the top column and the hole between the side case 602 and the top plastic piece 103 may be referred to each other. Insert and fix the way.
  • top plastic member 103 and the plastic member rear cover 104 are insulated, a metal pipe body having a large cross section and a through hole or an opening in the middle may be selected as the output interface member 104 and the input interface member 105.
  • the output interface member 104 and the input interface member 105 directly penetrate the wall of one side of the top plastic member 103.
  • the number of the holes 1071 provided at the top of the side case 602 may be four, and correspondingly, the number of the top posts 1032 disposed at the bottom of the top plastic member 103 is four, so that the side case 602 and the top plastic are The connection of the piece 103 is fixed at four angles, and the connection is tighter and firmer.
  • the hole positions 1033 provided on the top plastic member 103 may be, but not limited to, five.
  • the hole portion 1033 is provided with five straight edges 1034 perpendicular to the side opening portion 1031 on the inner cavity side of the top plastic member 103, wherein the four straight edges 1034 are respectively disposed at the four corners of the top plastic member 103.
  • the inner side is provided in the middle of the top plate of the top plastic member 103, and the above-mentioned hole portion 1033 is provided on each of the five straight ribs 1034.
  • five top pillars 1041 are disposed on the plastic back cover 104, and are respectively inserted into the respective hole portions 1033 of the top plastic member 103.
  • top plastic piece 103 Connecting the top plastic piece 103 to the plastic piece rear cover 104 at four corners and one The middle of the inside of the side is positioned and fixed to make the connection tighter and firmer.
  • a horizontal carrying plate 1035 which protrudes horizontally or extends horizontally on the inner side of the side panel opposite to the side opening portion on the top plastic member 103, so as to be fixed to the first plastic member 103 at the top.
  • the output interface member 104 on the side panel and the input interface member 105 are fixed to the upper surface of the horizontal carrier plate 1035, so that the horizontal carrier plate 1035 is located at the bottom of the output interface member 104 and the input interface member 105 for its gravity loading. .
  • the output interface member 104 and the installation and positioning of the input interface member 105 can be facilitated, and on the other hand, it is advantageous to avoid the output interface member 104 and the input interface member 105 being inserted and removed due to the input terminal and the output terminal during use. Shifting further ensures structural stability and durability.
  • the output interface member 104 and the input interface member 105 may be fixed to the upper surface of the horizontal carrier plate 1035 of the top plastic member 103 by screwing or glue bonding or other connection.
  • the top pillars 1041 may be disposed on the plastic back cover 104 such that the four top pillars 1041 are located at the corner corners of the plastic component rear cover 104.
  • the other two top pillars 1041 are located in the middle of the two longitudinal directions of the rear cover.
  • six corresponding holes 1033 can be provided at corresponding positions of the top plastic member 103, four of which are located at the top of the top plastic member 103.
  • the other two are located in the inner middle portion of the top plastic member 103 in the two longitudinal directions.
  • the top portion 1033 After the six top posts 1041 and the hole portion 1033 are matched with each other, the six top pillars 1041 and the hole portion 1033 are hidden inside, the top portion
  • the plastic member 103 is closely attached to the edge of the plastic member rear cover 104 to make the assembly structure more stable.
  • the side shells 602 of the battery pack may be disposed to be coupled to each other.
  • the side shell 602 is composed of a first fastening side shell 6021 and a second fastening side shell 6022. composition.
  • One side surface and two opposite end portions of the first fastening side shell 6021 and the second fastening side shell 6022 are respectively groove-shaped, and the groove-shaped openings of the first fastening side shell 6021 and the second fastening side shell 6022 are respectively opposite The snap fits together form a top and bottom side opening 602.
  • the top surface of the first fastening side shell 6021 covers the outer surface of the first side of the core body 101, and the two sides of the first fastening side shell 6021 are respectively covered on the battery core 101, and the first fastening side shell a third side surface adjacent to the first side surface and an upper outer surface of the fourth side surface; a top surface of the second fastening side shell 6022 covering the second side opposite to the first side surface of the core body 101, second Buckle side shell 6022
  • the two sides are respectively covered on the electric core body 101, the third side adjacent to the first side surface, and the lower outer surface of the fourth side surface, and the first fastening side shell 6021 and the second fastening side shell 6022 are in the electric core body.
  • the third side surface of the 101 and the edge of the fourth side are snap-fitted to each other, so that the two first fastening side shells 6021 and the second fastening side shells 6022, which are similar to the groove shape, are mutually engaged with each other at the upper and lower sides of the slot opening.
  • a cylindrical side case 602 is formed, and the battery body 101 is fixedly mounted in a space formed by the first fastening side case 6021 and the second fastening side case 6022.
  • the cell body 101 when the cell body 101 is mounted, the cell body 101 can be conveniently placed from the slot opening in one of the first fastening side case 6021 and the second fastening side case 6022, and then The other fastening side shell is mounted on the fastening side shell on which the electric core body 101 has been placed, and the slot-shaped opening position is directly joined up and down, so that the battery core body 101 is conveniently packaged and mounted by the first buckle.
  • the side shell 6021 is combined with the second snap side shell 6022.
  • the connection between the first fastening side shell 6021 and the second fastening side shell 6022 may be: a first fastening portion is respectively disposed on an edge of the two sides of the slot-shaped opening of the first fastening side shell 6021; A second fastening portion is respectively disposed on an opening edge of each of the two sides of the slot-shaped opening of the second fastening side shell 6022; the first fastening portions of the first fastening side housing 6021 are respectively The second fastening portions of the second fastening side shells 6022 are directly engaged with each other, and the first fastening side shells 6021 and the first fastening side shells 6021 are butt jointed to form the side shell 602 described above. .
  • the first fastening portions on the two edges of the first fastening side shell 6021 are preferably, but not limited to, disposed along the edge where the first fastening portions are located and are the same length.
  • the two second fastening portions on the two sides of the two sides of the opening of the second fastening side shell 6022 are preferably, but not limited to, arranged to be continuous and of the same length along the edge where the second fastening portions are located.
  • a first groove 201 and a first rib 202 which are the same length as the first fastening side case 6021 are respectively disposed on the outer surfaces of the two sides of the opening of the first fastening side case 6021.
  • the first groove 201 and the first rib 202 together form a first fastening portion, wherein the first rib 202 is located outside the first groove 201.
  • the inner side surfaces of the two sides of the opening of the second fastening side shell 6022 are respectively provided with a second recess 301 and a second rib 302 which are the same length as the second snap side shell 6022 (the second recess)
  • the groove 301 and the second rib 302 together form a second fastening portion, wherein the second rib 302 is located outside the second groove 301.
  • the outer surfaces of the first fastening side shell 6021 and the second fastening side shell 6022 may further be provided with heat dissipation ribs, which may be disposed only on the first fastening side shell 6021, Two outer surfaces of the two sides of the upper side of the upper side of the side cover 6022; or may be disposed on the outer surface of the top surface of the first fastening side shell 6021 and the second fastening side shell 6022 opposite to the opening; or The outer surfaces of all the sides on the first fastening side case 6021 and the second fastening side case 6022 may be provided.
  • the heat dissipation rib design can further improve the heat dissipation effect of the side shell 602 having a large contact area with the core body 101, improve the heat dissipation effect of the battery pack, and improve the service life of the lithium ion battery pack.

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
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Abstract

一种易于安装的锂离子电池组,包括:电芯体、以及封装在电芯体外的壳体;电芯体被封装在侧壳内,底板封装在侧壳的底部,顶部塑料件固定在侧壳的顶部,塑料件后盖板封装在顶部塑料件的侧面开口部;顶部塑料件的各顶柱分别插在侧壳的各孔位内,顶部塑料件的底部边缘与侧壳的顶部边缘接合;在顶部塑料件上与顶部塑料件的侧面开口部正对的侧面内侧安装有输出接口件以及输入接口件,输出接口件、输入接口件分别电路固定在转接板上,转接板与电芯体的输入电路、输出电路分别电连接;在塑料件后盖板的各顶柱分别插在顶部塑料件的各孔部内,塑料件后盖板封装在顶部塑料件的侧面开口部。

Description

易于安装的锂离子电池组 技术领域
本发明涉及锂离子电池领域, 特别涉及一种易于安装的锂离子电池组。 背景技术
目前锂离子高倍率电池组行业内均使用塑胶外壳进行组装装配电池组, 该塑胶外壳的结构主要由一个盖板以及一面开口的腔体组成, 在装配时首先 将电芯体放置如腔体内, 然后将电芯体的输入电路、 输出电路分别于固定在 该腔体上的输入接口部、 输出接口部分别电连接, 然后将盖板封装在腔体的 开口上即可。 在研究本发明的过程中, 本发明人发现现有技术至少存在以下缺陷:
1、 上述结构的锂离子电池外壳安装较为复杂, 特别是位于电芯体顶部的 输入输出电路的连接操作比较困难, 导致装配效率低, 装配较为复杂。
2、 另外, 当应用于高倍率电池组时, 高倍率电池组都是使用大电流进行 放电(电流达到 100-200A ), 采用现有技术中的外壳, 在用户使用过程中由于 电池组大电流放电, 电池组的温度急剧上升, 该塑胶外壳不能有效的散热, 导致温度一直在塑胶外壳内, 而不能尽快将温度传输到塑胶壳外; 电池组长 期在大电流高温下放电, 对锂离子高倍电池组寿命影响比较大。 发明内容
本发明的第一目的在于提供一种易于安装的锂离子电池组。 本发明实施例提供的一种易于安装的锂离子电池组, 包括: 电芯体、 以 及封装在所述电芯体外的壳体; 所述壳体包括: 底板、 侧壳、 顶部塑料件以及后盖板; 所述侧壳的两相对端部分别开口, 所述电芯体被封装在侧壳内, 所述底 板封装在所述侧壳的底部、 所述顶部塑料件固定在所述侧壳的顶部、 所述塑 料件后盖板封装在所述顶部塑料件的侧面开口部; 在所述侧壳的顶部设置有至少一孔位, 在所述顶部塑料件的底部设置有 至少一个顶柱, 所述顶部塑料件的各所述顶柱分别插在所述侧壳的各所述孔 位内, 所述顶部塑料件的底部边缘与所述侧壳的顶部边缘接合, 在所述顶部塑料件上与所述顶部塑料件的侧面开口部正对的侧面内侧固 定有输出接口件以及输入接口件, 所述输出接口件、 输入接口件与所述电芯 体的输入电路、 输出电路分别电连接, 在所述塑料件后盖板上、 朝向所述顶部塑料件的侧面开口部的一侧设置 有至少两个水平伸出的顶柱, 在所述顶部塑料件内分别设置有至少两个水平 的孔部, 所述塑料件后盖板的各所述顶柱分别插在所述顶部塑料件内的各所 述孔部内, 所述塑料件后盖板封装在所述顶部塑料件的开口部。 可选地, 在所述侧壳的四个转角边缘的顶部分别设置有一所述孔位; 在所述顶部塑料件四个转角边缘的底部分别延伸有一所述顶柱。 可选地, 在所述塑料件后盖板上延伸有六个所述顶柱,
其中四个所述顶柱位于所述塑料件后盖板的边缘转角内部, 另外两个所 述顶柱位于所述后盖板的两长度侧边的中部; 在所述塑料件后盖板内分别设置有六个所述孔部。 可选地, 所述侧壳分别由第一扣合侧壳以及第二扣合侧壳组成, 所述第一扣合侧壳、 第二扣合侧壳的一侧面以及两相对端部分别为开口, 所述第一扣合侧壳、 第二扣合侧壳的侧面开口分别正对扣合连接; 所述电芯体具体是封装在侧壳内, 具体是: 所述电芯体封装在所述第一 扣合侧壳、 第二扣合侧壳之间形成的腔体内。 可选地, 所述第一扣合侧壳、 第二扣合侧壳的槽状开口分别正对扣合连 接, 具体是: 在所述第一扣合侧壳的槽状开口的两边的侧面的开口边缘分别设置有第 一扣合部; 在所述第二扣合侧壳的槽状开口的两边的侧面的开口边缘分别设置有第 二扣合部, 各所述第一扣合部、 各所述第二扣合部可分别相互卡扣连接。 可选地, 各所述第一扣合部、 第二扣合部分别沿各第一扣合侧壳、 第二 扣合侧壳的长度边缘连续, 与所述长度边缘同长。 可选地, 在所述第一扣合侧壳的槽状开口的两边的两侧面的开口边缘的 外表面分别设置有第一凹槽以及第一凸棱, 其中所述第一凸棱位于所述第一 凹槽外, 所述第一凹槽与所述第一凸棱共同组成所述第一扣合部; 在所述第二扣合侧壳的槽状开口的两边的两侧面的开口边缘的外表面分 别设置有第二凹槽以及第二凸棱, 其中所述第二凸棱位于所述第二凹槽外, 所述第二凹槽与所述第二凸棱共同组成所述第二扣合部; 所述第一扣合侧壳的所述第一凸棱限位在所述第二扣合侧壳的所述第二 凹槽内; 所述第二扣合侧壳的所述第二凸棱限位在所述第一凹槽内。 可选地, 在所述第一扣合侧壳、 以及第二扣合侧壳的至少一侧面的外表 面上设置有散热凸棱。 可选地, 所述侧壳为金属侧壳; 和 /或, 所述底板为金属底板。 可选地, 在所述顶部塑料件上、 与所述顶部塑件的侧面开口部正对的侧 面面板内侧固定或者延伸有水平突出的水平承载板, 所述输出接口件以及输 入接口件均固定在所述水平承载板的上表面。 由上可见, 应用本发明技术方案, 该电池组的外壳由底部、 侧壳以及顶 部塑料件以及塑料件后盖板组成, 其相对于现有技术中的方形腔体以及面板 组成的结构, 采用本实施例技术方案更加便于电池组的装配, 提高装配工艺 的效率。 另外, 由于在本实施例的侧壳与顶部塑料件的底部之间通过孔位以及顶 柱卡插连接, 并且在塑料件后盖板于顶部塑料件之间通过孔位以及顶柱卡插 连接, 从而使得连接更为方便, 并且易于定位安装, 有利于提高安装效率并 且避免打螺釘过程导致的刮花或者不良品的产生。
并且, 在本实施例中, 将孔部设置在深度较深的侧壳的长度方向、 以及 顶部塑料件上沿顶部塑料件的开口部的深度方向, 有利于使连接时顶柱与孔 部的插入匹配设置成较深, 有利于确保各连接部件的匹配更加牢固, 不易于 移位。
另外, 在本实施例中, 在安装时, 在将电芯体安装在侧壳内后, 可以从 电芯体的顶部连接组成电芯体的各单体与电路板的电路连接, 实现各单体的 串并联电路连接, 实现输出电路、 输入电路的引线连接; 然后在电芯体的顶 部安装顶部塑料件, 从顶部塑料件的开口部连接电路板与顶部塑料件上的各 输出接口件、 输入接口件, 操作方便易于执行, 进一步提高工艺操作的效率。 附图说明
此处所说明的附图用来提供对本发明的进一步理解, 构成本申请的一部 分, 并不构成对本发明的不当限定, 在附图中:
图 1为本发明实施例 1提供的一种易于安装的锂离子电池组的装配结构 示意图;
图 2为本发明实施例 1中图 1内的第一扣合侧壳 6021部位 000的局部放 大结构示意图;
图 3为本发明实施例 1中图 1内的第二扣合侧壳 6022部位 111的的局部 放大结构示意图;
图 4为本发明实施例 1中图 1内的顶部塑料件 103的立体结构示意图; 图 5为本发明实施例 1中图 1内的顶部塑料件 103的另一角度立体结构 示意图;
图 6为本发明实施例 1中图 3内的顶部塑料件 103的主视结构示意图; 图 7为本发明实施例 1中图 3内的顶部塑料件 103的后视结构示意图; 图 8为本发明实施例 1中图 1所示易于安装的锂离子电池组的产品结构 立体示意图; 图 9为本发明实施例 1中图 1所示易于安装的锂离子电池组的另一产品 结构立体示意图。 附图标记:
101: 电芯体; 601 : 壳体; 1011 : 单体; 102: 底板;
602: 侧壳; 103: 顶部塑料件; 104: 塑料件后盖板;
1041、 1042、 1051: 输出孔; 104: 输出接口件;
105: 输入接口件; 106: 转接板; 1031: 侧面开口部;
1032: 顶柱; 1071: 孔位; 1041: 顶柱; 1033: 孔部;
1035: 水平承载板; 6021: 第一扣合侧壳; 6022: 第二扣合侧壳;
301: 第二凹槽; 302: 第二凸棱; 201 : 第一凹槽; 202: 第一凸棱。 具体实施方式
下面将结合附图以及具体实施例来详细说明本发明, 在此本发明的示意 性实施例以及说明用来解释本发明, 但并不作为对本发明的限定。 实施例 1:
参见图 1-7所示。本实施例提供的一种易于安装的锂离子电池组,主要包 括: 电芯体 101、 以及封装在电芯体 101外的壳体 601。
其中该电芯体 101为由多个锂离子电池单体 1011通过串联或并联或串联 以及并联的组合连接组成。 壳体 601设置在电芯体 101外部, 用于将组合在一起的多个单体 1011封 装在一起形成电芯体 101。 具体地, 壳体 601包括: 位于电芯体 101底部的底板 102、 侧壳 602、 顶 部塑料件 103、 以及塑料件后盖板 104。
其中, 底板 102封装在侧壳 602的底部, 侧壳 602封装在电芯体 101的 四个侧面外周, 侧壳 602将各单体 1011从外周封装在一起。 顶部塑料件 103封装在电芯体 101的顶部。 塑料件后盖板 104封装在顶部塑料件 103的侧面开口部 1031。 底板 102、 侧壳 602、 顶部塑料件 103、 以及塑料件后盖板 104共同组合 将电芯体 101牢牢地密封在内, 得到一个整体的电池组。 在顶部塑料件 103上, 在与顶部塑料件 103的侧面开口部 1031正对的侧 面板的内壁上安装固定有用于供输出接口件 104、以及输入接口件 105贯穿的 输出孔 1041、 1042、 1051 , 输出接口件 104、 以及输入接口件 105分别贯穿 在输出孔 1041、 1042、 1051上, 以便用户从外部通过插入或者旋入外部的输 出引线端子或者外部的电源输入端子实现电源的输出、 以及对本电池组的充 电。
输出接口件 104、输入接口件 105分别固定在电路转接板 106上, 并且与 电路转接板 106上的输出电路、 输入电路分别电路连接。 电路转接板 106与 电芯体 101的输入电路、 输出电路分别电路连接。
另外, 在该电路转接板 106上除了上述的部件以及线路外, 还可以但不 限于进一步根据实际需要设置有电池保护电路以及控制电路等。
在安装时, 可以但不限于采用以下的案件流程: 首先, 将电芯体 101放置于侧壳 602内, 然后在侧壳 602的底部开口处 封堵安装底板 102, 使该底板 102封堵固定在侧壳 602的底部开口处。 然后, 将顶部塑料件 103安装到侧壳 602的顶面开口处。 由于本实施例顶部塑料件 103上一水平侧面设置为开口 (将该开口记为: 侧面开口部 1031 ), 在装配顶 部塑料件 103后, 可以从该侧面开口部 1031处方便地进行电芯体 101的电路 连接安装操作, 譬如包括但不限于: 将输出接口件 104以及输入接口件 105 , 该输出接口件 104、输入接口件 105分别与电路转接板 106上各电路线路分别 焊接连接。
在完成电路连接后, 将塑料件后盖板 104固定封堵顶部塑料件 103的侧 面开口部 1031即可。
在本实施侧壳 602的顶部还设置有一个或者多个垂直的孔位 1071 , 相应 地, 在位于侧壳 602顶部的顶部塑料件 103的底部设置一个或者多个垂直的 顶柱 1032, 各垂直的顶柱 1032分别与垂直的孔位 1071相互正对适配。 当连 接时, 使位于顶部塑料件 103的底部的顶柱 1032分别插入侧壳 602上相应垂 直的孔位 1071内, 直到顶部塑料件 103的底部边缘与侧壳 602的顶部边缘相 互紧密接合为止, 实现侧壳 602与顶部塑料件 103的密封连接。
另夕卜,在塑料件后盖板 104上,在朝向顶部塑料件 103的侧面开口部 1031 的一侧设置有至少两个伸出的顶柱 1041 , 相应地在顶部塑料件 103内分别设 置有至少两个水平的孔部 1033 ,当塑料件后盖板 104的各水平顶柱 1041分别 插在顶部塑料件 103内的各水平孔部 1033内时, 塑料件后盖板 104封装在顶 部塑料件 103的侧面开口部 1031 ,从将顶部塑料件 103的侧面开口部 1031紧 密封住。
由上可见, 应用本实施例技术方案, 该电池组的外壳 601由底板 102、 侧 壳 602以及顶部塑料件 103以及塑料件后盖板 104组成, 其相对于现有技术 中的方形腔体加上面板组成的结构, 采用本实施例技术方案更加便于电池组 的装配, 有利于在生产时提高装配工艺效率。
另外,在本实施例的侧壳 602与顶部塑料件 103的底部之间通过孔位 1071 与顶柱 1032相互卡插连接, 并且顶部塑料件 103与塑料件后盖板 104之间通 过孔位 1033以及顶柱 1041相互卡插连接, 使得壳体 601各个部件的组装连 接更为方便, 并且易于定位安装, 有利于提高安装效率, 并且避免采用螺釘 连接时由于打螺釘导致的刮花或者不良品的产生。
并且, 在本实施例中, 将孔部 1071设置在棱边边缘较长的侧壳 602的长 度方向而不是设置在相对边缘较短的顶部塑料件 103上, 并且将孔部 1033设 置在棱边边缘较长的顶部塑料件 103 上而不是设置在相对边缘较短的塑料件 后盖板 104上, 一方便有利于孔部 1071、 孔部 1033设置的开设, 另一方便有 利于将孔部 1071、 孔部 1033设置的较深而提高其与对应的顶柱 1032以及顶 柱 1041的插入适配深度, 使得连接更加牢固, 不易于移位或者脱落。
另外, 在本实施例中, 在安装时, 在将电芯体 101置于侧壳 602的内腔 后, 可以从侧壳 602的顶部开口对电芯体 101的顶部连接组成电芯体 101的 各单体 1011与电路板的电路连接, 实现各单体 1011 的串并联电路连接, 实 现输出电路、 输入电路的引线连接; 然后在电芯体 101 的顶部安装顶部塑料 件 103 , 从顶部塑料件 103的侧面开口部 1031执行电路板与顶部塑料件 103 上的各输出接口件 104、 输入接口件 105的连接, 使操作方便易于执行, 进一 步提高工艺操作的效率。
在本实施例中,优选但不限于采用金属侧壳 602, 以使与电芯体 101接触 面积最大的侧壳 602有效地将电芯体 101工作过程中散发的热量散发到外部, 有利于提高电芯体 101的散热效率, 特别适合于高倍率电池组。
在本实施例中,优选但不限于采用金属底板 102,使与电芯体 101底部接 触的底板 102可更有效地将电芯体 101工作过程中散发的热量散发到外部, 提高电芯体 101的散热效率, 本实施例结构特别适合于高倍率电池组。 需要说明的是, 本实施例的底板 102与侧壳 601的连接可以采用图 1所 示的螺釘固定连接的方式, 也可以参照侧壳 602与顶部塑料件 103之间的顶 柱与孔部相互插入而固定的方式。 本实施例中, 由于顶部塑料件 103以及塑料件后盖板 104为绝缘, 故可 以选用横截面较大并且中间设置有通孔或者开孔的金属管体作为输出接口件 104、 输入接口件 105 , 将输出接口件 104、 输入接口件 105直接贯穿顶部塑 料件 103 一侧面的壁体。 采用该连接, 一方面方便安装连接, 另一方面有利 于确保电性安全。
作为本实施例的一种应用举例, 设置在侧壳 602顶部的孔部 1071可以为 4个, 相应地, 设置在顶部塑料件 103底部的顶柱 1032为 4个, 使侧壳 602 与顶部塑料件 103的连接在 4个角度均被定位固定, 连接更为紧密、 牢固。
作为本实施例的一种应用举例, 设置在顶部塑料件 103上的孔位 1033可 以但不限于为 5个。 该孔部 1033的设置具体是, 在顶部塑料件 103内腔侧分 别设置与侧面开口部 1031垂直的 5个直棱 1034, 其中四个直棱 1034分别设 置在顶部塑料件 103的四个转角的内侧, 另一个设置在顶部塑料件 103的顶 板的中部, 而在 5个直棱 1034上分别设置有上述的孔部 1033。 相应地, 设置 在塑料件后盖板 104上的顶柱 1041为 5个, 分别插入在顶部塑料件 103的各 孔部 1033。 使顶部塑料件 103与塑料件后盖板 104的连接在四个转角以及一 侧面内侧的中部被定位固定, 使连接更为紧密、 牢固。 在本实施例中, 还可以在顶部塑料件 103 上与侧面开口部相对的侧面面 板的内侧设置一个沿内侧水平突出或者延伸出的水平承载板 1035 , 从而将固 定在顶部塑料件 103 的第一侧面面板上的输出接口件 104、 以及输入接口件 105固定在该水平承载板 1035的上表面,使水平承载板 1035位于输出接口件 104、 以及输入接口件 105的底部对其重力^载的作用。 这样, 一方面可以方 便输出接口件 104、 以及输入接口件 105的安装定位, 另一方面有利于避免在 使用过程中输出接口件 104、 以及输入接口件 105由于输入端子、输出端子的 插拔而移位, 进一步确保结构的稳固、 耐用性。 其中输出接口件 104、 以及输 入接口件 105可以通过螺釘连接或者胶水粘结或者其他连接方式固定在顶部 塑料件 103的水平承载板 1035上表面。
另外, 作为本实施例的进一步应用举例, 可以但不限于在塑料件后盖板 104上设置有 6个顶柱 1041 , 使其中 4个顶柱 1041位于塑料件后盖板 104的 边缘转角处, 另外 2个顶柱 1041位于后盖板的两长度方向的中部, 相应地, 可以在顶部塑料件 103的相应位置设置 6个相应的孔部 1033 , 其中 4个位于 顶部塑料件 103的四个转交位置的内侧, 另 2个位于顶部塑料件 103的两长 度方向的内侧中部, 在 6个顶柱 1041 以及孔部 1033相互匹配后, 该 6个顶 柱 1041 以及孔部 1033被隐藏在内, 顶部塑料件 103与塑料件后盖板 104的 边缘密切的贴合在一起, 使得装配结构更加稳固。
另夕卜, 在本实施例中还可以将本电池组的侧壳 602设置成互相扣合连接 结构,具体是,该侧壳 602由第一扣合侧壳 6021以及第二扣合侧壳 6022组成。 第一扣合侧壳 6021、第二扣合侧壳 6022的一侧面以及两相对端部分别呈槽状, 第一扣合侧壳 6021、第二扣合侧壳 6022的槽状开口分别正对扣合连接在一起 组成一个顶部以及底部开口的侧壳 602。
第一扣合侧壳 6021的顶面覆盖在电芯体 101的第一侧面的外表面, 第一 扣合侧壳 6021 的两侧面分别覆盖在电芯体 101上, 并且第一扣合侧壳 6021 与第一侧面相邻的第三侧面以及第四侧面的上部外表面; 第二扣合侧壳 6022 的顶面覆盖在电芯体 101上与第一侧面相对的第二侧面外,第二扣合侧壳 6022 的两侧面分别覆盖在电芯体 101 上、 与第一侧面相邻的第三侧面以及第四侧 面的下部外表面, 第一扣合侧壳 6021、 第二扣合侧壳 6022在电芯体 101的第 三侧面以及第四侧面的边缘上下相互扣合连接, 从而两类似于槽体形的第一 扣合侧壳 6021、第二扣合侧壳 6022相互在槽体开口上下正对相互扣合组成一 筒状的侧壳 602, 该电芯体 101被固定安装在第一扣合侧壳 6021、 第二扣合 侧壳 6022形成的空间内。 采用上述结构, 在进行电芯体 101的安装时, 可以 方便的将电芯体 101 从槽体开口放置于第一扣合侧壳 6021、 第二扣合侧壳 6022的其中之一内, 然后将另一扣合侧壳安装在该已放置有电芯体 101的扣 合侧壳上, 槽状开口位置上下正对接合即可, 使电芯体 101被方便地封装安 装在由第一扣合侧壳 6021与第二扣合侧壳 6022之间。 第一扣合侧壳 6021与第二扣合侧壳 6022之间的连接具体可以为: 在第一扣合侧壳 6021的槽状开口的两侧的边缘上分别设置有一第一扣合 部; 在第二扣合侧壳 6022的槽状开口的两边的槽状开口的两侧的开口边缘上 分别设置有一第二扣合部; 第一扣合侧壳 6021上的两第一扣合部分别与第二 扣合侧壳 6022 的两第二扣合部分别正对相互扣合连接, 而将第一扣合侧壳 6021、 第一扣合侧壳 6021对接组合在一起形成上述的侧壳 602。
其中, 第一扣合侧壳 6021开口两侧的两边缘上的两第一扣合部优选但不 限于设置为沿各第一扣合部所在的边缘连续并且同长。
同理, 第二扣合侧壳 6022开口两侧的两边缘上的两第二扣合部优选但不 限于设置为沿各第二扣合部所在的边缘连续并且同长。
如图 1所示, 在第一扣合侧壳 6021的开口的两侧面的外表面上分别设置 有一个与第一扣合侧壳 6021同长的第一凹槽 201以及第一凸棱 202 (该第一 凹槽 201与第一凸棱 202共同组成第一扣合部 ), 其中第一凸棱 202位于第一 凹槽 201外。
同理, 在第二扣合侧壳 6022的开口的两侧面的内侧面分别设置有一个与 第二扣合侧壳 6022同长的第二凹槽 301以及第二凸棱 302 (该第二凹槽 301 与第二凸棱 302共同组成第二扣合部 ), 其中第二凸棱 302位于第二凹槽 301 外。 在进行安装时, 使第一扣合侧壳 6021开口的两侧面的两第一凸棱 202分 别从第二扣合侧壳 6022上的端部分别滑进第二扣合侧壳 6022的两第二凹槽 301内, 直到第一扣合侧壳 6021与第二扣合侧壳 6022相互正对为止。 采用该 连接结构安装方便建议, 且定位准确、 快速。 在本实施例中, 第一扣合侧壳 6021、 第二扣合侧壳 6022的各外表面还可 以设置有散热凸棱, 该散热凸棱可以仅设置在第一扣合侧壳 6021、 第二扣合 侧壳 6022 上开口两侧的两侧面的外表面; 或者还可以设置在第一扣合侧壳 6021、 第二扣合侧壳 6022上与开口相对的顶面的外表面; 或者还可以设置在 第一扣合侧壳 6021、 第二扣合侧壳 6022上的所有侧面的外表面。 采用该散热 凸棱设计可以进一步提高与电芯体 101接触面积较大的侧壳 602的散热效果, 提高电池组的散热效果, 有利于提高锂离子电池组的使用寿命。 以上对本发明实施例所提供的技术方案进行了详细介绍, 本文中应用了 明只适用于帮助理解本发明实施例的原理; 同时, 对于本领域的一般技术人 员, 依据本发明实施例, 在具体实施方式以及应用范围上均会有改变之处, 综上所述, 本说明书内容不应理解为对本发明的限制。

Claims

权 利 要 求 书
1、 一种易于安装的锂离子电池组, 其特征是, 包括: 电芯体、 以及封装 在所述电芯体外的壳体; 所述壳体包括: 底板、 侧壳、 顶部塑料件以及后盖板;
所述侧壳的相对两端部开口, 所述电芯体被封装在所述侧壳内, 所述底 板封装在所述侧壳的底部, 所述顶部塑料件固定在所述侧壳的顶部, 所述塑 料件后盖板封装在所述顶部塑料件的侧面开口部;
在所述侧壳的顶部设置有至少一孔位, 在所述顶部塑料件的底部设置有 至少一个顶柱, 所述顶部塑料件的各所述顶柱分别插在所述侧壳的各所述孔 位内, 所述顶部塑料件的底部边缘与所述侧壳的顶部边缘接合;
在所述顶部塑料件上与所述顶部塑料件的侧面开口部正对的侧面内侧安 装有输出接口件以及输入接口件, 所述输出接口件、 输入接口件分别电路固 定在转接板上, 所述转接板与所述电芯体的输入电路、 输出电路分别电连接; 在所述塑料件后盖板上设置有至少两个水平伸出的顶柱, 在所述顶部塑 料件上设置有至少两个水平的孔部, 所述塑料件后盖板的各所述顶柱分别插 在所述顶部塑料件的各所述孔部内, 所述塑料件后盖板封装在所述顶部塑料 件的侧面开口部。
2、 根据权利要求 1所述的易于安装的锂离子电池组, 其特征是, 在所述侧壳的顶部设置有四个所述孔位,
各所述孔位分别位于所述侧壳的四个转角边缘的顶部; 在所述顶部塑料件的底部设置有四个所述顶柱, 各所述顶柱分别位于所述顶部塑料件的四个转角边缘的底部。
在所述顶部塑料件四个转角边缘的底部分别延伸有一所述顶柱。
3、 根据权利要求 1所述的易于安装的锂离子电池组, 其特征是, 在所述顶部塑料件上设置有五个所述孔部, 在所述顶部塑料件的内腔侧分别设置有与所述侧面开口部垂直的五个直 棱, 其中四个所述直棱分别设置在所述顶部塑料件的四个转角的内侧, 另一 个所述直棱设置在所述顶部塑料件的顶板的中部,
五个所述孔部具体设置在五个所述直棱的末端; 在所述塑料件后盖板上设置有五个所述顶柱,
其中四个所述顶柱分别位于所述塑料件后盖板的四个转角的内侧, 另外 一个所述顶柱位于所述后盖板的一长度侧边的中部。
4、 根据权利要求 1所述的易于安装的锂离子电池组, 其特征是, 所述侧壳分别由第一扣合侧壳以及第二扣合侧壳组成, 所述第一扣合侧壳、 第二扣合侧壳分别呈槽状, 所述第一扣合侧壳、 第二扣合侧壳的槽状开口分别正对扣合连接组成所 述侧壳。
5、 根据权利要求 1所述的易于安装的锂离子电池组, 其特征是, 所述第一扣合侧壳、 第二扣合侧壳的槽状开口分别正对扣合连接组成所 述侧壳, 具体是: 在所述第一扣合侧壳的槽状开口的两边的侧面的开口边缘分别设置有第 一扣合部; 在所述第二扣合侧壳的槽状开口的两边的侧面的开口边缘分别设置有第 二扣合部, 各所述第一扣合部、 各所述第二扣合部可分别相互卡扣连接。
6、 根据权利要求 5所述的易于安装的锂离子电池组, 其特征是, 各所述第一扣合部、 第二扣合部分别沿各第一扣合侧壳、 第二扣合侧壳 的长度边缘连续, 与所述长度边缘同长。
7、 根据权利要求 6所述的易于安装的锂离子电池组, 其特征是, 在所述第一扣合侧壳的槽状开口两侧面的边缘的外表面分别设置有: 第 一凹槽以及第一凸棱, 其中, 在各所述侧面, 所述第一凸棱分别位于所述第一凹槽外, 所述第 一凹槽与所述第一凸棱共同组成所述第一扣合部; 在所述第二扣合侧壳的槽状开口的两侧面的边缘的内侧分别设置有: 第 二凹槽以及第二凸棱, 其中, 在各所述侧面, 所述第二凸棱位于所述第二凹槽外, 所述第二凹 槽与所述第二凸棱共同组成所述第二扣合部; 所述第一扣合侧壳、 第二扣合侧壳的槽状开口分别正对扣合连接组成所 述侧壳, 具体是: 所述第一扣合侧壳的各所述第一凸棱插在所述第二扣合侧壳的各所述第 二凹槽内;
所述第二扣合侧壳的各所述第二凸棱插在所述第一扣合侧壳的各所述第 一凹槽内。
8、根据权利要求 4或 5或 6所述的易于安装的锂离子电池组,其特征是, 在所述第一扣合侧壳、 以及第二扣合侧壳的至少一侧面的外表面上分别 设置有散热凸棱。
9、 根据权利要求 1至 6之任一所述的易于安装的锂离子电池组, 其特征 疋, 所述侧壳为金属侧壳; 和 /或, 所述底板为金属底板。
10、 根据权利要求 1至 6之任一所述的易于安装的锂离子电池组, 其特 征是,
在所述顶部塑料件上, 与所述侧面开口部正对的侧板的内侧设置有水平 承载板, 所述输出接口件以及输入接口件均固定在所述水平承载板的上表面。
PCT/CN2013/080394 2012-08-02 2013-07-30 易于安装的锂离子电池组 WO2014019492A1 (zh)

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