WO2014012756A2 - Panels artificial spongy wood self-resistant to flame spreading in it and prepared for easy handling with - Google Patents

Panels artificial spongy wood self-resistant to flame spreading in it and prepared for easy handling with Download PDF

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Publication number
WO2014012756A2
WO2014012756A2 PCT/EP2013/063403 EP2013063403W WO2014012756A2 WO 2014012756 A2 WO2014012756 A2 WO 2014012756A2 EP 2013063403 W EP2013063403 W EP 2013063403W WO 2014012756 A2 WO2014012756 A2 WO 2014012756A2
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WO
WIPO (PCT)
Prior art keywords
boards
synthetic
wood
wood boards
spongy
Prior art date
Application number
PCT/EP2013/063403
Other languages
French (fr)
Other versions
WO2014012756A3 (en
Inventor
Yousef A. D. AL SAHHAR
Original Assignee
Jentschura, Rolf
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Jentschura, Rolf filed Critical Jentschura, Rolf
Publication of WO2014012756A2 publication Critical patent/WO2014012756A2/en
Publication of WO2014012756A3 publication Critical patent/WO2014012756A3/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B09DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
    • B09BDISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
    • B09B3/00Destroying solid waste or transforming solid waste into something useful or harmless
    • B09B3/20Agglomeration, binding or encapsulation of solid waste
    • B09B3/21Agglomeration, binding or encapsulation of solid waste using organic binders or matrix

Definitions

  • This invention relates to finding a technical solution to the problem of the high cost of production in the manufacturing of wood works which negatively affects the payments to the final consumer as all manufacturing processes with its details, calculating the time it takes to complete those operations, are usually included in the production costs that are usually borne to the final consumer.
  • Synthetic spongy wood boards are manufactured of different sources of materials as two or more boards can be manufactured together to get the same required quality thus enriching the production process and does not make it stop due to lack of one or more of the recycled waste in this invention such as ⁇ sawdust and residues of cultivation of rice and sugar cane and hay, which is the output the cultivation of wheat and barley, as well as cardboard, paper and the natural and synthetic wood pieces which excess from the manufacturing processes of furniture and woodwork as well as the remnants of rugs and damaged carpets and tissues in general.
  • advantage can be taken from the recycling of the leftover of trees trimming and all kinds of grass which grow sometimes in unwanted places where the city municipality wishes safe disposal for them, in addition to the remains of people uses of all kinds of plastic products and damaged tires of cars and vehicles in general, and last but not least, the invention can recycle all peels of the different types of fruits and vegetables that can be collected from homes, juice shops and restaurants scattered in the city) .
  • This invention works on manufacturing synthetic wood boards of spongy flexibility which are utilized to speed up and reduce the effort involved in operations of cutting and ornamented forming.
  • This invention is characterized by its ability to merge many of the solid components in spite of the different chemical and physical properties and make them homogeneous despite their different properties. 0
  • Synthetic spongy wood boards are manufactured of solid residues of humans use all types of plants waste, where dried and then grind of specific sizes to enter passages leading them to an empty and vacuumed mixing passages where the selected materials from the types of waste materials are mixed with adhesives such as polyvinyl asetet that work on the cohesion of the molecules article among themselves.
  • the mixture is fermented into a vacuumed space with reciprocating movement with the addition of substances like Calcium Hydroxide Ca (OH) 2 which is essential and has different alternatives that provide the component of the wood board with consistency and durability.
  • substances like Calcium Hydroxide Ca (OH) 2 which is essential and has different alternatives that provide the component of the wood board with consistency and durability.
  • OH Calcium Hydroxide Ca
  • a substance that helps to solve the technical problems of the final product can be added such as (seal) which is injected into the mixture by variable percentages according to the required specifications .
  • the ready mixture travels through galvanized pipes to moulds inside multi- storey thermal pistons where the mixture is pressed through thermal piston for a period of not more than five minutes and then these manufactured boards are sent through thermal passages to cutting, polishing and storage sections .
  • This invention of synthetic spongy wood boards are manufactured, in all there visible and hidden details, in a way to resemble all shapes of the (VENEERS) crust in color (Mahogany, oak , Tec, etc . ) .
  • These boards manufactured of this invention are featured by self-resistance to the spreading of flames in case of fire, and without an increase in the cost of production of this important property to be borne to the final consumer.
  • This invention of synthetic spongy wood boards are produced so as to be subject to the interaction with the heat at degree of (180) degrees Celsius to become of spongy flexible property that facilitates their cutting and forming with different ornamentations in a very fast and automatic way by direct heating and direct pressing using pressing pistons currently used by timber factories and workshops where cliches of various shapes are fixed to ornament those boards in an automatic and fast way where the work does not exceed few seconds for works that currently and before take hours, and may be long hours, before the implementation of this invention.
  • These boards manufactured of this invention are featured by self -resistance to the spreading of flames in case of fire, and without an increase in the cost of production of this important property to be borne to the final consumer .
  • This invention helps furniture and woodworks makers , in general , to speed up production processes, while maintaining the quality and accuracy of the work, which will be reflected positively on the increased volume of production and thus reduces the final consumer payments, all those features can be found in the invention of the " synthetic spongy wood boards".
  • the advantage of this invention is that it enables all country in the world to have safe disposal of solid waste that is available daily in huge quantities and recycle it through the manufacture of a vital product of strategic aspect that is important in the lives of all the peoples of the world, which is (wood) .
  • Another advantage of the invention is that it helps to constantly manufacture new models with the same cost around the world as the way to handle synthetic spongy wood boards (is automatic) to save much of the cost of manual work on wood products .
  • This invention's principle is the manufacture of wood boards ( (synthetic) ) using two or more of the solid substances which are available daily in huge quantities around the world as a result of uses of humans. Production processes are done via crumbling and sorting the residues previously mentioned through sorting machines dedicated for that purpose, and then merge two of them or more in a bowl prepared to be isolated from the air where it is.
  • the invention has the ability to switch to sponge softness after heating, and this feature helps to overcome the above mentioned obstacles as this invention is prepared to make it easier to handle in order to help the manufacturer to quickly complete trimming, shaping an ornamentation operations no matter how big, complex and troublesome those processes are when done by conventional methods currently used (handmade) in addition to saving a lot of time.
  • the present invention represented by the synthetic spongy wood boards is prepared to make it easier to handle during production processes such (Cutting to different lengths and also the shaping of the board to convert it to straight shape or curved shape and ornament the board with all kinds of 3D ornamentation directly during the heating process and pressing) ) without having to use the slow and costly router machines of [CNC] .
  • Shape (1) drawing illustrates the invention after being manufactured as synthetic wood boards of spongy flexibility.
  • Shape (2) Illustration shows the invention after being converted, inside timber workshops and factories timber, to a product ornamented by heating and pressing.
  • Shape (3) illustrates the ornamented melamine- layer cliche which can be used thousands of times without being damaged.
  • Shape (4) drawing illustrates (VENEERS) crust.
  • Shape (5) illustrates a type of furnace that can be used to make the panels of the invention a flexible sponge.
  • Shape (6) illustrates a shape of a type of pressing piston with ornamented cliche fixed on it.
  • the attached drawings show that the spongy wood, the subject of this invention shape (1) , is manufactured by recycling many of the solid remnants of humans municipal, food and vegetable uses which are suitable for recycling such as sawdust and residues of cultivation of rice and sugar cane and hay, as well as cardboard, paper and the natural and synthetic wood pieces, rugs and damaged carpets and tissues, tree trimming, dry grass plastics, tires of cars and vehicles, peels of fruits and vegetables and any solid materials that can be entered in the technology of synthetic wood boards in Saudi Arabia.
  • Synthetic spongy wood boards are characterized by the feature that they help furniture and woodwork makers save a lot of time, effort and artwork of manufacturing processes through heating to a temperature of 180° C, and then cut them in certain lengths and shaping them, by peels pistons. This process takes not more than 60 seconds when the manufacturer gets a piece (s) of ornamented woods which usually take time longer than the time when done by conventional methods currently used form (2) .
  • This invention helps furniture and woodworks makers, in general, to speed up production processes and to save a lot of time needed to finish their woodworks.
  • the technique of this invention leads also to another saving of the cost of the production technicians (the skilled ones) where this technique provides significant savings in the cost of production of ornamented wood pieces with high accuracy and high quality of machine work that skilled technicians do not interfere with, which will save a lot of effort and money and thus will be reflected positively on the increased volume of production and reduce the final consumer payments.
  • This process is performed after raising the temperature of the synthetic spongy wood board to 180°C and then peels the board with pressing piston using cliche with certain ornaments as shown in Shape ( 3 ) .
  • the invention is characterized by its ability to shape its whole parts automatically to resemble tree crust ⁇ VENEERS ⁇ " car cabin " form (4) .
  • the conversion process is used to process the wood panels of the present invention of the situation sponge (flexible) through the introduction of panels to the oven, where the temperature rises to 180 degrees C panels for a few seconds to turn them into a spongy property, flexible form (5) ,
  • this invention of synthetic spongy wood boards works efficiently on the protection of the global environment by clearing the urban environment around the world from tens of thousands of tons of various waste resulting from the use of humans and listed in this application and recycled in a product with a global significance for each human, and this helps a lot in support of human health on the planet .
  • the invention of synthetic spongy wood boards contribute effectively to the reduction of injustice on forest trees (lung of the world) that grow in a hundred years and then get cut in a few minutes to provide the world with basic material it need which is (wood) .

Landscapes

  • Engineering & Computer Science (AREA)
  • Environmental & Geological Engineering (AREA)
  • Dry Formation Of Fiberboard And The Like (AREA)
  • Processing Of Solid Wastes (AREA)

Abstract

This invention relates to special technology for recycling of many tons that are accumulated in huge quantities every day, where through this invention we manufacture synthetic wood boards of spongy flexibility during the process of cutting and ornamented forming of all kinds. Synthetic spongy wood boards are manufactured of solid residues of people use and plants waste where they are grind after being dried and then mixed with adhesive materials such as poly venil asetet to help the correlation among molecules articles where components of the boards are placed in a bowl to ferment it through vacuumed space with the addition of substances such as Calcium Hydroxide Ca (OH) 2 with the ability to switch in parallel between the substance or another to give components of the wooden board consistency and durability. Besides, a substance that helps to solve the technical problems of the final product can be added such as (seal) which is injected into the mixture by variable percentages according to the required specifications. These operations are done via mobile and air- empty bowl so that the mixture travels through galvanized pipes to ready moulds where the mixture is pressed with it through thermal piston for a period of not more than five minutes and then these boards are sent through passages dedicated for moving the boards to cutting, polishing and storage sections.

Description

Panels artificial spongy wood self-resistant to flame spreading in it and prepared for easy handling with
Full Description
Background of the invention
This invention relates to finding a technical solution to the problem of the high cost of production in the manufacturing of wood works which negatively affects the payments to the final consumer as all manufacturing processes with its details, calculating the time it takes to complete those operations, are usually included in the production costs that are usually borne to the final consumer.
Synthetic spongy wood boards are manufactured of different sources of materials as two or more boards can be manufactured together to get the same required quality thus enriching the production process and does not make it stop due to lack of one or more of the recycled waste in this invention such as {sawdust and residues of cultivation of rice and sugar cane and hay, which is the output the cultivation of wheat and barley, as well as cardboard, paper and the natural and synthetic wood pieces which excess from the manufacturing processes of furniture and woodwork as well as the remnants of rugs and damaged carpets and tissues in general. In addition, advantage can be taken from the recycling of the leftover of trees trimming and all kinds of grass which grow sometimes in unwanted places where the city municipality wishes safe disposal for them, in addition to the remains of people uses of all kinds of plastic products and damaged tires of cars and vehicles in general, and last but not least, the invention can recycle all peels of the different types of fruits and vegetables that can be collected from homes, juice shops and restaurants scattered in the city) .
This invention works on manufacturing synthetic wood boards of spongy flexibility which are utilized to speed up and reduce the effort involved in operations of cutting and ornamented forming. This invention is characterized by its ability to merge many of the solid components in spite of the different chemical and physical properties and make them homogeneous despite their different properties. 0
Synthetic spongy wood boards are manufactured of solid residues of humans use all types of plants waste, where dried and then grind of specific sizes to enter passages leading them to an empty and vacuumed mixing passages where the selected materials from the types of waste materials are mixed with adhesives such as polyvinyl asetet that work on the cohesion of the molecules article among themselves.
The mixture is fermented into a vacuumed space with reciprocating movement with the addition of substances like Calcium Hydroxide Ca (OH) 2 which is essential and has different alternatives that provide the component of the wood board with consistency and durability. Besides, a substance that helps to solve the technical problems of the final product can be added such as (seal) which is injected into the mixture by variable percentages according to the required specifications .
The ready mixture travels through galvanized pipes to moulds inside multi- storey thermal pistons where the mixture is pressed through thermal piston for a period of not more than five minutes and then these manufactured boards are sent through thermal passages to cutting, polishing and storage sections .
This invention of synthetic spongy wood boards are manufactured, in all there visible and hidden details, in a way to resemble all shapes of the (VENEERS) crust in color (Mahogany, oak , Tec, etc . ) . This is a very important feature just like the other features of this invention as it substitutes adding rind (paper or wood or melamine) on the surface of the board to take a beautiful form. This feature hides the current faults in the similar products such as the differences of colors between the surface and the board itself . Using this technique, it is possible to manufacture wooden boards in different size dimensions in terms of length, width and thickness, and this invention, which is prepared to make it easier to handle, will help the manufacturer in saving a lot of time as well as the costs of the work of technicians {the skilled ones) as the process of ornamentation of all kinds is implemented on the boards of this invention through two easy- step: (heating and pressing) in a few seconds.
These boards manufactured of this invention are featured by self-resistance to the spreading of flames in case of fire, and without an increase in the cost of production of this important property to be borne to the final consumer.
This invention of synthetic spongy wood boards are produced so as to be subject to the interaction with the heat at degree of (180) degrees Celsius to become of spongy flexible property that facilitates their cutting and forming with different ornamentations in a very fast and automatic way by direct heating and direct pressing using pressing pistons currently used by timber factories and workshops where cliches of various shapes are fixed to ornament those boards in an automatic and fast way where the work does not exceed few seconds for works that currently and before take hours, and may be long hours, before the implementation of this invention.
The process of ornamentation leads also to strengthen the cohesion of the particles of which constitute the boards to make them coherent .
These boards manufactured of this invention are featured by self -resistance to the spreading of flames in case of fire, and without an increase in the cost of production of this important property to be borne to the final consumer .
This invention helps furniture and woodworks makers , in general , to speed up production processes, while maintaining the quality and accuracy of the work, which will be reflected positively on the increased volume of production and thus reduces the final consumer payments, all those features can be found in the invention of the " synthetic spongy wood boards".
The advantage of this invention is that it enables all country in the world to have safe disposal of solid waste that is available daily in huge quantities and recycle it through the manufacture of a vital product of strategic aspect that is important in the lives of all the peoples of the world, which is (wood) .
Another advantage of the invention is that it helps to constantly manufacture new models with the same cost around the world as the way to handle synthetic spongy wood boards (is automatic) to save much of the cost of manual work on wood products .
There are synthetic wood boards spreading widely in the market of furniture and woodwork such as (the MDF and the compressed sawdust "granular") . Those boards are made from recycling one kind or limited types of solid waste that can be used in the manufacture of wood boards, they are also characterized with the feature of self- resistance of flame spreading in them in the event of fire, these techniques are not to turn into a feature of (spongy) flexibility when exposed to a hot environment (180) degrees Celsius, which makes the cost of doing woodworks expensive financially and take a longer time to finish for the manual works they require such as Cutting, shaping and ornamentation.
General description of the invention
This invention's principle is the manufacture of wood boards ( (synthetic) ) using two or more of the solid substances which are available daily in huge quantities around the world as a result of uses of humans. Production processes are done via crumbling and sorting the residues previously mentioned through sorting machines dedicated for that purpose, and then merge two of them or more in a bowl prepared to be isolated from the air where it is. The invention has the ability to switch to sponge softness after heating, and this feature helps to overcome the above mentioned obstacles as this invention is prepared to make it easier to handle in order to help the manufacturer to quickly complete trimming, shaping an ornamentation operations no matter how big, complex and troublesome those processes are when done by conventional methods currently used (handmade) in addition to saving a lot of time.
Those boards are manufactured with density lower than cm3 of the material constituting the synthetic wood board to be amenable to increase when heated and compressed. This procedure leads to more cohesion among the molecules of the wood board, and helps at the same time to ease the shaping of the wood board using 3D ornamentation, as this process is implemented through a special oven prepared for this purpose where it is stuck with the piston which is currently used by timber factories and workshops timber. This invention enables production factories of home and office furniture and woodwork around the world to manufacture local furniture with various 3D shapes at duration of no more than sixty seconds ,
The present invention represented by the synthetic spongy wood boards is prepared to make it easier to handle during production processes such (Cutting to different lengths and also the shaping of the board to convert it to straight shape or curved shape and ornament the board with all kinds of 3D ornamentation directly during the heating process and pressing) ) without having to use the slow and costly router machines of [CNC] .
A brief explanation of the drawings
The specifications and advantages of this invention will be better clear by the Description which we will narrate, for the best embodiment of the idea of this invention of synthetic spongy wood boards through illustrative example in the attached drawings as follows:
Shape (1) drawing illustrates the invention after being manufactured as synthetic wood boards of spongy flexibility. Shape (2) Illustration shows the invention after being converted, inside timber workshops and factories timber, to a product ornamented by heating and pressing.
Shape (3) illustrates the ornamented melamine- layer cliche which can be used thousands of times without being damaged..
Shape (4) drawing illustrates (VENEERS) crust.
Shape (5) illustrates a type of furnace that can be used to make the panels of the invention a flexible sponge.
Shape (6) illustrates a shape of a type of pressing piston with ornamented cliche fixed on it.
Detailed description
The attached drawings show that the spongy wood, the subject of this invention shape (1) , is manufactured by recycling many of the solid remnants of humans municipal, food and vegetable uses which are suitable for recycling such as sawdust and residues of cultivation of rice and sugar cane and hay, as well as cardboard, paper and the natural and synthetic wood pieces, rugs and damaged carpets and tissues, tree trimming, dry grass plastics, tires of cars and vehicles, peels of fruits and vegetables and any solid materials that can be entered in the technology of synthetic wood boards in Saudi Arabia.
Synthetic spongy wood boards are characterized by the feature that they help furniture and woodwork makers save a lot of time, effort and artwork of manufacturing processes through heating to a temperature of 180° C, and then cut them in certain lengths and shaping them, by peels pistons. This process takes not more than 60 seconds when the manufacturer gets a piece (s) of ornamented woods which usually take time longer than the time when done by conventional methods currently used form (2) .
This invention helps furniture and woodworks makers, in general, to speed up production processes and to save a lot of time needed to finish their woodworks. The technique of this invention leads also to another saving of the cost of the production technicians (the skilled ones) where this technique provides significant savings in the cost of production of ornamented wood pieces with high accuracy and high quality of machine work that skilled technicians do not interfere with, which will save a lot of effort and money and thus will be reflected positively on the increased volume of production and reduce the final consumer payments.
This process is performed after raising the temperature of the synthetic spongy wood board to 180°C and then peels the board with pressing piston using cliche with certain ornaments as shown in Shape ( 3 ) .
The invention is characterized by its ability to shape its whole parts automatically to resemble tree crust {VENEERS} " car cabin " form (4) .
The conversion process is used to process the wood panels of the present invention of the situation sponge (flexible) through the introduction of panels to the oven, where the temperature rises to 180 degrees C panels for a few seconds to turn them into a spongy property, flexible form (5) ,
The process of compression, cutting and shaping is done through a variety of pistons as shown in form (6} .
Finally, and it may be first, we should know that this invention of synthetic spongy wood boards works efficiently on the protection of the global environment by clearing the urban environment around the world from tens of thousands of tons of various waste resulting from the use of humans and listed in this application and recycled in a product with a global significance for each human, and this helps a lot in support of human health on the planet .
Also, the invention of synthetic spongy wood boards contribute effectively to the reduction of injustice on forest trees (lung of the world) that grow in a hundred years and then get cut in a few minutes to provide the world with basic material it need which is (wood) .
Many materials used in this invention can be replaced without prejudice to the origin of the idea and the mechanism of the this invention.

Claims

Claims
1. Synthetic spongy wood boards prepared to make it easier to handle have been created to facilitate the production processes of different kinds of wood, and manufactured by the work of protecting the environment by recycling many of the solid remains of humans municipal, food and plant uses that are generated daily and suitable for recycling.
2. Synthetic spongy wood boards prepared to make it easier to handle in accordance with the protection element {1) made from recycled two or more of solid municipal, plant, and food waste which are suitable for recycling, namely, (sawdust and residues of cultivation of rice and sugar cane and hay, as well as cardboard, paper and the natural and synthetic wood pieces, rugs and damaged carpets and tissues, tree trimming, dry grass plastics, tires of cars and vehicles, peels of fruits and vegetables and any solid materials that can be recycled and entered in the manufacture of boards of wooden shape and texture and sense to be used in the manufacture of home and office wooden furniture and woodwork in a way that is easy and fast, while maintaining the quality standard.
3. Synthetic spongy wood boards prepared to make it easier to handle in accordance with the protection element (1) Have a characteristic of self-work to resist the spread of flame in the furniture and woodwork manufactured of the technique of this invention in the event of fire.
4. Synthetic spongy wood boards prepared to make it easier to handle in accordance with the protection element (1) have a characteristic of sponge softness sponge when entered in a closed space with a temperature of 180 °C, making it viable for the required cutting and ornamentation immediately and quickly through the peels piston.
5. Synthetic spongy wood boards prepared to make it easier to handle in accordance with the protection element (1) are manufactured so that it resembles, in all its internal and external details, the (VENEERS) crust.
PCT/EP2013/063403 2012-06-27 2013-06-26 Panels artificial spongy wood self-resistant to flame spreading in it and prepared for easy handling with WO2014012756A2 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
SA33064212 2012-06-27
SA112330642 2012-06-27

Publications (2)

Publication Number Publication Date
WO2014012756A2 true WO2014012756A2 (en) 2014-01-23
WO2014012756A3 WO2014012756A3 (en) 2014-04-03

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PCT/EP2013/063403 WO2014012756A2 (en) 2012-06-27 2013-06-26 Panels artificial spongy wood self-resistant to flame spreading in it and prepared for easy handling with

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Family Cites Families (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1405587A (en) * 1971-07-21 1975-09-10 Nat Res Dev Production of shaped articles
US3734988A (en) * 1971-11-08 1973-05-22 Interna Systems Management Cor Use of composted refuse to make construction products
ITPN20070085A1 (en) * 2007-12-17 2009-06-18 Snaidero Rino S P A "PROCESS OF MANUFACTURE OF A CONSTRUCTIVE ELEMENT, IN PARTICULAR FOR FURNITURE, CONSTRUCTION ELEMENT AND RELATIVE PRODUCTION APPARATUS"

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
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