WO2014010027A1 - Sliding part degradation detection system for submerged bearing - Google Patents
Sliding part degradation detection system for submerged bearing Download PDFInfo
- Publication number
- WO2014010027A1 WO2014010027A1 PCT/JP2012/067564 JP2012067564W WO2014010027A1 WO 2014010027 A1 WO2014010027 A1 WO 2014010027A1 JP 2012067564 W JP2012067564 W JP 2012067564W WO 2014010027 A1 WO2014010027 A1 WO 2014010027A1
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- WIPO (PCT)
- Prior art keywords
- bearing
- grease
- deterioration detection
- underwater
- pipe
- Prior art date
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C17/00—Sliding-contact bearings for exclusively rotary movement
- F16C17/12—Sliding-contact bearings for exclusively rotary movement characterised by features not related to the direction of the load
- F16C17/24—Sliding-contact bearings for exclusively rotary movement characterised by features not related to the direction of the load with devices affected by abnormal or undesired positions, e.g. for preventing overheating, for safety
- F16C17/246—Sliding-contact bearings for exclusively rotary movement characterised by features not related to the direction of the load with devices affected by abnormal or undesired positions, e.g. for preventing overheating, for safety related to wear, e.g. sensors for measuring wear
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/04—Shafts or bearings, or assemblies thereof
- F04D29/046—Bearings
- F04D29/047—Bearings hydrostatic; hydrodynamic
- F04D29/0476—Bearings hydrostatic; hydrodynamic for axial pumps
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/06—Lubrication
- F04D29/061—Lubrication especially adapted for liquid pumps
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D3/00—Axial-flow pumps
- F04D3/02—Axial-flow pumps of screw type
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C17/00—Sliding-contact bearings for exclusively rotary movement
- F16C17/02—Sliding-contact bearings for exclusively rotary movement for radial load only
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C17/00—Sliding-contact bearings for exclusively rotary movement
- F16C17/12—Sliding-contact bearings for exclusively rotary movement characterised by features not related to the direction of the load
- F16C17/14—Sliding-contact bearings for exclusively rotary movement characterised by features not related to the direction of the load specially adapted for operating in water
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C33/00—Parts of bearings; Special methods for making bearings or parts thereof
- F16C33/02—Parts of sliding-contact bearings
- F16C33/04—Brasses; Bushes; Linings
- F16C33/06—Sliding surface mainly made of metal
- F16C33/10—Construction relative to lubrication
- F16C33/102—Construction relative to lubrication with grease as lubricant
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C33/00—Parts of bearings; Special methods for making bearings or parts thereof
- F16C33/72—Sealings
- F16C33/74—Sealings of sliding-contact bearings
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16N—LUBRICATING
- F16N29/00—Special means in lubricating arrangements or systems providing for the indication or detection of undesired conditions; Use of devices responsive to conditions in lubricating arrangements or systems
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16N—LUBRICATING
- F16N7/00—Arrangements for supplying oil or unspecified lubricant from a stationary reservoir or the equivalent in or on the machine or member to be lubricated
- F16N7/38—Arrangements for supplying oil or unspecified lubricant from a stationary reservoir or the equivalent in or on the machine or member to be lubricated with a separate pump; Central lubrication systems
- F16N7/385—Central lubrication systems
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01F—MEASURING VOLUME, VOLUME FLOW, MASS FLOW OR LIQUID LEVEL; METERING BY VOLUME
- G01F23/00—Indicating or measuring liquid level or level of fluent solid material, e.g. indicating in terms of volume or indicating by means of an alarm
- G01F23/02—Indicating or measuring liquid level or level of fluent solid material, e.g. indicating in terms of volume or indicating by means of an alarm by gauge glasses or other apparatus involving a window or transparent tube for directly observing the level to be measured or the level of a liquid column in free communication with the main body of the liquid
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16N—LUBRICATING
- F16N2270/00—Controlling
Definitions
- the present invention relates to a sliding part deterioration detection system for a submerged bearing that detects aged deterioration due to wear of a submerged bearing attached to a rotary device such as a screw pump, and more particularly to a submerged bearing capable of accurately and easily detecting aged deterioration.
- the present invention relates to a sliding part deterioration detection system.
- FIG. 4 is a schematic view of the overall configuration of a conventional screw pump.
- the screw pump 1 includes an impeller 3 having blades that are continuous with the outer peripheral surface of the rotary shaft 2 and spirally protruded, and an upper bearing 4 that supports the upper end side of the rotary shaft 2 on land.
- the underwater bearing 5 supports the lower end side of the rotating shaft 2 underwater, and driving means 6 that is connected to the upper end of the rotating shaft 2 and rotates the impeller 3.
- the screw pump 1 is disposed in an inclined water channel that connects an upper water channel and a lower water channel. The screw pump 1 having such a configuration can rotate the impeller 3 by the driving means 6 to pump up water in the sewer and feed it to the upper water.
- the rotating sliding part is worn when the operating time of the rotating device is prolonged.
- the underwater bearing 5 that supports the rotating shaft 2 of a large-sized rotating device applied to a sewage treatment plant or a water purification plant in water is such that fine solids such as sand and mud mixed in the water rotate and slide on the bearing. If it enters the part, wear of the sliding part is promoted. For this reason, in order to prevent solid matter from entering the rotary sliding part, the part where the bearing in the water and the rotary shaft 2 slide is filled with oil, and a metal seal, rubber seal, etc., so that the oil does not leak from the sliding part, Generally, a seal is formed to separate the oil portion and the underwater portion.
- the bearing by surface contact has a structure in which the outer periphery of the sleeve fixed to the outer periphery of the rotating shaft rotates with the inner surface of the bearing metal in surface contact.
- Machine oil and grease can be applied as the lubricating oil of the bearing by this surface contact.
- the screw pump disclosed in Patent Document 1 includes an oil supply pipe that supplies lubricating oil (mechanical oil) between the underwater bearing and the shaft portion of the screw, and a discharge that discharges the lubricating oil that has passed between the underwater bearing and the screw bearing.
- the oil pipe, the oil supply pipe and the drain oil pipe are connected to each other, and the storage tank collects the lubricating oil discharged from the underwater bearing, and the lubricating oil in the storage tank is lubricated so as to be discharged from the oil supply pipe through the underwater bearing.
- Oil supply means for circulating and supplying oil is provided. In this type of underwater bearing, the lubricating oil tends to leak from the seal portion due to the high fluidity of the lubricating oil.
- FIG. 5 is an explanatory diagram of a schematic configuration of a conventional greasing means for an underwater bearing.
- the conventional grease supplying means of the underwater bearing 5 supplies grease to the rotary sliding portion from the grease supply pipe 8 connected to the oil supply port 5a of the underwater bearing 5.
- oil that has moved in the gap between the shaft sleeve 5b and the bearing metal 5c, such as mechanical oil, is not lubricated, but is discharged into the water from the gap in the rubber seal 9.
- Patent Document 2 is disclosed as a conventional method for checking wear of an underwater bearing.
- the vertical pump inspection method disclosed in Patent Document 2 measures the vibration of the vertical pump, monitors the magnitude of vibration in the frequency band including the natural frequency of the vertical pump, and changes the vibration with the passage of operating time. From this, the wear state of the underwater bearing is judged.
- the upper bearing placed on land has no risk of intrusion of sand, mud, etc. like underwater bearings.
- the upper bearing is in a state where the machine oil and grease supplied into the casing are kept pressed so as to fill the gap between the rubber seal and the rotating shaft so that air does not enter from the inside to the outside atmosphere side. .
- the machine oil and grease pushed outward from the casing are released into the atmosphere.
- the degree of wear on the rotating shaft and the bearing side of the rotating sliding portion progresses, a lot of oil and grease are released from this portion, and the sleeve, bearing metal, bearing, rubber seal constituting the rotating sliding portion Replacement work such as is necessary.
- the upper bearing can easily measure the wear state of the rotating sliding portion by applying a stethoscope to the bearing.
- an object of the present invention is to provide a sliding part deterioration detection system for an underwater bearing that can accurately and easily detect deterioration over time of the underwater bearing.
- the present invention supplies grease at a predetermined pressure to a gap between the bearing box that supports the rotating shaft in water and the bearing box connected to the bearing box.
- An underwater bearing comprising: a sliding portion deterioration detection pipe that is connected to the bearing housing of an underwater bearing including a grease supply means for releasing the grease pressure of the grease that has moved the bearing housing to the atmosphere.
- a sliding part deterioration detection system is provided.
- the grease supply means includes a grease supply pipe connected to the bearing box, and the sliding portion deterioration detection is performed.
- the pipe provides a sliding part deterioration detection system for a submerged bearing, characterized in that the pipe diameter of the connection port with the bearing box is set to be equal to or greater than the pipe diameter of the greasing supply pipe. .
- the bearing metal formed on the sliding surface of the bearing box and the rotating shaft is the rotating shaft.
- a submerged bearing sliding portion deterioration detection system characterized in that a groove is formed along an outer periphery, and a connection port between the sliding portion deterioration detection tube and the bearing box is aligned with an upper end of the groove. It is to provide.
- the present invention provides, as a fourth means for solving the above-mentioned problems, in any one of the first to third solving means, wherein the sliding part deterioration detecting tube is a transparent pipe or a visible pipe inside the tube. It is an object of the present invention to provide a sliding part deterioration detection system for an underwater bearing characterized by using a transparent hose capable of easily changing the discharge height of grease. As a fifth means for solving the above-mentioned problems, the present invention provides the above-mentioned fourth solution means, wherein the bearing box is vertically connected to the atmosphere from the connecting portion of the sliding portion deterioration detection tube in water. It is an object of the present invention to provide a sliding part deterioration detection system for an underwater bearing, characterized in that an extending scale plate is provided.
- the present invention provides, as a sixth means for solving the above-mentioned problems, in any one of the first to third solving means, wherein the sliding portion deterioration detection tube is branched at least one from the main tube.
- An on-off valve is formed in the pipe, and the plurality of branch pipes are provided with a sliding portion deterioration detection system for an underwater bearing, wherein the height positions from the water surface are different.
- the sliding portion deterioration detection pipe has the pipe diameter of the connection port with the bearing box set equal to or greater than the pipe diameter of the greasing supply pipe. Since the pressure loss can be reduced, the grease supplied to the bearing housing can be easily discharged to the atmosphere via the sliding part deterioration detection tube. By measuring the change in head pressure on a scale, there is an actual advantage that it is possible to detect aged deterioration of underwater bearings.
- a groove through which grease passes is provided in the bearing metal along the outer periphery of the rotating shaft, and the sliding portion deterioration detection tube is connected to the end of the groove.
- Grease is evenly supplied between the bearing metals, and the sliding part deterioration detection tube is connected to the end of the groove close to the seal part.
- the sliding portion deterioration detection tube uses a transparent pipe and a vinyl hose
- grease discharged from the bearing box and moisture mixed in the grease are discharged from the piping.
- the piping since it can be easily confirmed by visual inspection from the outside during the operation of the rotating device, there is an actual advantage that the aging deterioration of the underwater bearing can be easily determined.
- a transparent hose that can easily change the grease discharge height is used, the height of the hose can be freely changed without installing a branch pipe or branch valve. Can be discharged.
- the sliding portion deterioration detection pipe includes an on-off valve in a branch pipe branched from the main pipe, and the plurality of branch pipes have different height positions from the water surface. Since the grease is gradually leaked from the seal part into the water due to the deterioration of the seal part, if the amount of grease discharged from the slide part deterioration detection pipe decreases, the upper branch pipe to the lower branch pipe Since the position where the water is discharged changes, it is possible to easily determine the deterioration of the underwater bearing over time.
- FIG. 1 is an explanatory diagram showing a schematic configuration of a sliding portion deterioration detection system for an underwater bearing according to the present invention.
- FIG. 2 is a sectional view of the bearing box.
- FIG. 3 is an explanatory diagram showing a schematic configuration of a modified example of the sliding portion deterioration detection tube.
- FIG. 4 is a schematic view of the overall configuration of a conventional screw pump.
- FIG. 5 is an explanatory diagram showing a schematic configuration of a conventional greasing means of an underwater bearing.
- FIG. 1 is an explanatory diagram showing a schematic configuration of a sliding portion deterioration detection system for an underwater bearing according to the present invention.
- the underwater bearing sliding part deterioration detection system 10 of the present invention grease is supplied at a predetermined pressure to a gap between the bearing box 24 that supports a rotating shaft in water and the bearing box 24, and the rotating shaft 2.
- the sliding part deterioration detecting tube 40 is connected to the bearing housing 24 of the underwater bearing 20 including the grease supplying means 30 for releasing the grease pressure of the grease moved through the bearing housing 24 to the atmosphere.
- the underwater bearing 20 is attached to the sewer as described above, and pivotally supports the lower end of the rotating shaft 2 of the rotating device.
- the underwater bearing 20 of the present embodiment can be applied to a rotary device including the rotary shaft 2 such as a screw pump, a vertical pump, a flocculator, a screw conveyor, and a sludge scraper.
- the underwater bearing 20 has a bearing box 24, a bearing metal 26, and a seal portion 28 as main basic configurations.
- the bearing box 24 is a substantially concave case having an insertion port 22 at the lower end of the rotary shaft 2.
- the bearing box 24 is attached to a connecting portion between the sewer channel and the inclined channel.
- a bearing metal 26 that is in surface contact with the rotary shaft 2 provided with a sleeve serving as a rotary sliding portion is disposed inside the bearing box 24, a bearing metal 26 that is in surface contact with the rotary shaft 2 provided with a sleeve serving as a rotary sliding portion is disposed inside the bearing box 24, a bearing metal 26 that is in surface contact with the rotary shaft 2 provided with a sleeve serving as a rotary sliding portion is disposed.
- the bearing metal 26 is a cylindrical sliding bearing having an inner diameter slightly larger than the outer diameter of the sleeve.
- FIG. 2 is a sectional view of the bearing box. As shown in the figure, a groove 50 is formed on the inner surface of the bearing metal 26 that is in surface contact with the sleeve 25.
- the groove 50 is formed at a predetermined depth in the vertical, horizontal, cross, or spiral shape along the outer periphery of the rotating shaft 2 from the closing surface 23 opposite to the insertion port 22 of the bearing housing 24 toward the insertion port 22. ing.
- the groove 50 having such a configuration can uniformly move the gap between the sleeve and the bearing metal 26 by directing the grease supplied from the lower end of the bearing box 24 toward the insertion port 22.
- the seal portion 28 closes the gap between the insertion port 22 and the outer periphery of the rotating shaft 2 to prevent the solid matter such as water, sand and mud from entering the bearing box 24.
- a rubber seal, a metal touch seal, or the like is applied to the seal portion 28, and it was expected to leak a little grease from this portion, but in this embodiment, an oil seal having a strong sealing property is used.
- the sealing portion 28 of the present embodiment has adjusted the tightening force so that a small amount of grease that has moved in the bearing housing 24 can be released into the water. This time, because the grease is released outside the bearing, the frictional heat generated by the rotation of the rotary shaft 2 is released to the outside of the bearing housing 24 along with the movement of the grease. It is possible to prevent the sleeve and the bearing metal 26 from expanding and burning the rotary sliding portion.
- the grease supply means 30 includes a greasing supply pipe 32 connected to the closing surface 23 of the bearing box 24 and a greasing pump 34 attached to the greasing supply pipe 32.
- the greasing pump 34 is connected to the grease tank and disposed on the land.
- the greasing supply pipe 32 is arranged so as to be routed from the onshore greasing pump 34 to the underwater bearing box 24.
- the grease supply means 30 supplies grease to the inside of the bearing box 24 via a grease supply pipe 32.
- the grease supply means 30 supplies grease having a lower fluidity than the machine oil into the bearing housing 24 at a predetermined pressure by a grease pump 34.
- the predetermined pressure in the present embodiment refers to the pipe loss of the grease supply pipe 32 on the discharge side of the grease pump 34, the pipe loss in the bearing box 24, the pipe loss of the seal portion 28, the loss of the seal portion 28, This means all pressure heads taking into account the pipe pressure loss in the sliding part deterioration detection tube 40, the head pressure difference between the grease surface of the sliding part deterioration detection pipe 40 outlet and the grease tank surface on the greasing pump 34 side. ing.
- the sliding portion deterioration detection tube 40 is a pipe having one end connected to the upper end of the farthest bearing box 24 from the greasing supply port of the blocking surface 23 and the other end opened on land.
- the sliding portion deterioration detection tube 40 is arranged so as to be routed from the underwater bearing box 24 to the opening at the other end.
- the sliding portion deterioration detection tube 40 having such a configuration can discharge grease that has moved in the bearing housing 24 to the land, in other words, to the atmosphere.
- the sliding part deterioration detection tube 40 having such a configuration discharges the grease that has moved through the bearing housing 24.
- the seal portion 28 deteriorates, the internal pressure of the bearing housing 24 cannot be maintained, and the grease is not discharged. Thereby, deterioration of the seal part 28 can be predicted.
- the sliding portion deterioration detection tube 40 has one or more branch pipes (in FIG. 1, three pipes, a first branch pipe 44, a second branch pipe 46, and a third branch pipe 48) on the other end side of the main pipe 42. Is connected. A first on-off valve 45, a second on-off valve 47, and a third on-off valve 49 are attached to the first to third branch pipes 44, 46, and 48, respectively.
- the main pipe 42 of the sliding portion deterioration detection pipe 40 is disposed at a position higher than the opening of the branch pipe from the water surface, and the openings of the first to third branch pipes 44, 46, 48 are formed on the main pipe 42. They are arranged at a predetermined interval so as to be below the opening. The openings of the first to third branch pipes 44, 46, and 48 are arranged so that their positions from the water surface are different.
- the sliding portion deterioration detection tube 40 has a diameter of a connection port with the bearing housing 24 set to be equal to or larger than a diameter of the greasing supply tube 32.
- the pressure loss of the piping can be reduced, so that the grease discharge pipe port can be raised to the land and discharged into the atmosphere.
- by grading the height of the grease discharge surface it is possible to numerically represent the aging deterioration of the underwater bearing from the moisture mixed into the grease.
- the sliding portion deterioration detection tube 40 is connected to the uppermost end of the groove 50 of the bearing metal 26.
- FIG. 3 is an explanatory diagram showing a schematic configuration of a modified example of the sliding portion deterioration detection tube.
- the sliding portion deterioration detection tube 40 of the modified example at least a part of the tube in the atmosphere that is not submerged can be used, or a transparent pipe in which the inside of the tube can be visually observed or a transparent hose that can easily change the discharge height of the grease is used. it can.
- the grease discharged from the bearing box 24, moisture mixed in the grease, etc. can be easily confirmed by visual inspection before being discharged from the pipe, in other words, even while passing through the pipe. Therefore, it is possible to easily determine aged deterioration of the underwater bearing 20.
- the bearing box 24 is provided with a scale plate 51 that extends in the vertical direction from the connecting portion of the underwater sliding portion deterioration detection tube 40 to the atmosphere.
- a scale is engraved on the scale plate 51 from the connecting portion of the underwater sliding portion deterioration detection tube 40, and the height from the connecting portion can be measured in the atmosphere.
- the sliding portion deterioration detection tube 40 is arranged on the scale plate 51, and the position of the grease filled in the transparent tube can be measured.
- Pa Grease pressure in the underwater bearing
- Pb atmospheric pressure
- Pc grease pump pressure
- Ph1 Difference between the connection position of the grease tank and the sliding part deterioration detection tube 40 of the underwater bearing (grease column pressure)
- Ph2 difference between the open end portion of the sliding portion deterioration detection tube and the connection position of the underwater bearing (pressure of the grease column 52)
- ⁇ P ⁇ Primary loss (pressure loss, gap loss, etc.) of the pressure Pa measurement part in the underwater bearing
- ⁇ P ⁇ secondary loss (piping etc.) of the pressure Pa measuring part in the underwater bearing
- ⁇ P ⁇ Loss of grease discharged from the gap of the seal part.
- Ph2 (secondary grease column 52) is a scale plate 51 extending in the vertical direction from the connecting portion of the underwater sliding portion deterioration detection tube 40 to the atmosphere, and the vertical height of the grease in the detection tube is known. Therefore, the sliding portion deterioration detection tube 40 of the present embodiment can be expressed as a grease manometer. In addition, a scale can be formed on the surface of the transparent pipe of the sliding portion deterioration detection tube 40, the height of the grease can be measured, and the degree of wear can be expressed as an index.
- the rotating shaft 2 provided with the sleeve is pivotally supported in surface contact with the bearing metal 26 in the bearing housing 24 and rotates at a predetermined rotational speed.
- grease is supplied into the bearing housing 24 by the grease supply means 30.
- the grease is supplied at a predetermined pressure by the greasing pump 34.
- the grease introduced from the lower end of the bearing box 24 moves along the groove 50 formed in the bearing metal 26 through the gap between the sleeve and the bearing metal 26.
- the groove 50 is formed in the bearing metal 26 along the outer periphery of the rotary shaft 2 and is formed from the closing surface 23 of the bearing housing 24 toward the insertion port 22. For this reason, the grease supplied into the bearing housing 24 can be uniformly moved through the gap between the sleeve and the bearing metal 26. The grease that has moved to the upper end of the bearing housing 24 is discharged to the outside through the sliding portion deterioration detection tube 40 because the insertion port 22 of the bearing housing 24 is blocked by the seal portion 28. Note that the seal portion 28 is a portion that is in contact with the rotating shaft 2 while rotating, and some leakage of grease into the water occurs.
- the seal portion 28 As for the grease discharged to the outside through the sliding portion deterioration detection tube 40, only the grease is discharged at the initial stage of operation. And when predetermined operation time passes, wear of seal part 28 advances. Then, the seal portion 28 deteriorates due to wear due to the state of grease and solid matter such as sand and mud mixed with the grease, and water enters the bearing housing 24 from the seal portion 28 and slides deterioration detection tube 40. Further, when the seal portion 28 is worn out, the grease leaks from the seal portion 28 into the underwater portion, so that the grease does not flow into the sliding portion deterioration detection tube 40. In this way, deterioration of the seal portion 28 can be detected.
- the grease supply pressure in the bearing housing 24 is set to ⁇ P 0, and the first on-off valve 45 is reached.
- the pressure loss of the pipe is ⁇ P1
- the pressure loss of the pipe to the second on-off valve 47 is ⁇ P2
- the pressure loss of the pipe to the third on-off valve 49 is ⁇ P3
- the pressure loss of the main pipe 42 is ⁇ P4.
- the pressure loss ⁇ P4 of the main pipe 42 is set to satisfy ⁇ P0 ⁇ ⁇ P4.
- the bearing box 24 may be provided with a scale plate 51 extending in the vertical direction from the connecting portion of the underwater sliding portion deterioration detection tube 40 to the atmosphere. By arranging the sliding portion deterioration detection tube 40 on the scale plate 51 and measuring the position of the grease filled in the transparent tube, it can function as a manometer.
- the present invention can be widely applied particularly to a bearing of a rotating device such as a screw pump disposed in water.
- First branch pipe 45 ... First open / close valve, 46 ... Second branch pipe, 47 ... Second open / close valve, 48 ... ... 3rd branch pipe, 49 ......... 3rd on-off valve, 50 ......... Groove, 51 ......... Scale plate, 52 ?? Grease column.
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- General Physics & Mathematics (AREA)
- Sliding-Contact Bearings (AREA)
- Structures Of Non-Positive Displacement Pumps (AREA)
Abstract
Description
また、従来の水中軸受の摩耗の点検方法として特許文献2が開示されている。特許文献2に開示の立軸ポンプの点検方法は、立軸ポンプの振動を測定し、立軸ポンプの固有振動数を含む周波数帯域における振動の大きさを監視して、運転時間経過に伴う振動の変化量から水中軸受の摩耗状態を判断している。 In addition, in the case of a rolling bearing, a bearing is used for the bearing sliding portion, and an expensive mechanical seal with high sealing performance is attached and rotated.
Further,
本発明は、上記の課題を解決するための第5の手段として、上記第4の解決手段において、前記軸受箱は、水中の前記摺動部劣化検知管の接続部から大気中へ垂直方向に伸びる目盛り板を設けたことを特徴とする水中軸受の摺動部劣化検知システムを提供するものである。 The present invention provides, as a fourth means for solving the above-mentioned problems, in any one of the first to third solving means, wherein the sliding part deterioration detecting tube is a transparent pipe or a visible pipe inside the tube. It is an object of the present invention to provide a sliding part deterioration detection system for an underwater bearing characterized by using a transparent hose capable of easily changing the discharge height of grease.
As a fifth means for solving the above-mentioned problems, the present invention provides the above-mentioned fourth solution means, wherein the bearing box is vertically connected to the atmosphere from the connecting portion of the sliding portion deterioration detection tube in water. It is an object of the present invention to provide a sliding part deterioration detection system for an underwater bearing, characterized in that an extending scale plate is provided.
さらに、軸受箱24は、水中の摺動部劣化検知管40の接続部から大気中へ垂直方向に伸びる目盛り板51を設けている。目盛り板51には、水中の摺動部劣化検知管40の接続部から目盛りが刻まれており、大気中で接続部からの高さを測定することができる。目盛り板51に摺動部劣化検知管40を並べて、透明の管内部に充填されたグリースの位置を測定することができる。
次に、グリース充填時の大気圧とグリース圧力関係について以下説明する。図3に示すように、
Pa:水中軸受内のグリース圧力、
Pb:大気圧、
Pc:グリースのポンプ圧力、
Ph1:グリースタンクと水中軸受の摺動部劣化検知管40の接続位置との差(グリース柱の圧力)、
Ph2:摺動部劣化検知管の大気開放末端部と水中軸受の接続位置との差(グリース柱52の圧力)、
ΔPα:水中軸受内の圧力Pa測定部の1次側ロス(配管ロス、隙間のロス等)、
ΔPβ:水中軸受内の圧力Pa測定部の2次側ロス(配管等)、
ΔPγ:シール部の隙間からグリースが排出されるロス
とする。
圧力Paの1次側圧力バランスAは、
Pa=Pb+Pc+Ph1-ΔPα………(式1)
となる。
圧力Paの2次側圧力バランスBは、
Pa-ΔPγ=Pb+Ph2-ΔPβ
Ph2=Pa-Pb-ΔPγ+ΔPβ………(式2)
となる。
Ph2(2次側のグリース柱52)は、水中の摺動部劣化検知管40の接続部から大気中へ垂直方向に伸びる目盛り板51で検知管中のグリースの垂直高さがわかる。従って、本実施形態の摺動部劣化検知管40は、グリースのマノメータとして表すことができる。
また、摺動部劣化検知管40の透明パイプの管表面に目盛りを打ち、グリースの高さを測定して、摩耗具合を指標として表すこともできる。 FIG. 3 is an explanatory diagram showing a schematic configuration of a modified example of the sliding portion deterioration detection tube. As the sliding portion
Furthermore, the bearing box 24 is provided with a scale plate 51 that extends in the vertical direction from the connecting portion of the underwater sliding portion
Next, the relationship between the atmospheric pressure and the grease pressure during grease filling will be described below. As shown in FIG.
Pa: Grease pressure in the underwater bearing,
Pb: atmospheric pressure,
Pc: grease pump pressure,
Ph1: Difference between the connection position of the grease tank and the sliding part
Ph2: difference between the open end portion of the sliding portion deterioration detection tube and the connection position of the underwater bearing (pressure of the grease column 52),
ΔP α : Primary loss (pressure loss, gap loss, etc.) of the pressure Pa measurement part in the underwater bearing,
ΔP β : secondary loss (piping etc.) of the pressure Pa measuring part in the underwater bearing,
ΔP γ : Loss of grease discharged from the gap of the seal part.
The primary pressure balance A of the pressure Pa is
Pa = Pb + Pc + Ph1-ΔP α (Equation 1)
It becomes.
The secondary pressure balance B of the pressure Pa is
Pa-ΔP γ = Pb + Ph2-ΔP β
Ph2 = Pa−Pb−ΔP γ + ΔP β (formula 2)
It becomes.
Ph2 (secondary grease column 52) is a scale plate 51 extending in the vertical direction from the connecting portion of the underwater sliding portion
In addition, a scale can be formed on the surface of the transparent pipe of the sliding portion
また、軸受箱24は、水中の摺動部劣化検知管40の接続部から大気中へ垂直方向に伸びる目盛り板51を設けてもよい。目盛り板51に摺動部劣化検知管40を並べて、透明の管内部に充填されたグリースの位置を測定することにより、マノメータとして機能させることができる。 Further, when the first to third branch pipes 44, 46, 48 are disposed at the other end of the sliding portion
Further, the bearing box 24 may be provided with a scale plate 51 extending in the vertical direction from the connecting portion of the underwater sliding portion
Claims (6)
- 回転軸を水中で軸支する軸受箱と、前記軸受箱に接続して前記回転軸との隙間に所定圧力でグリースを供給するグリース供給手段とを備える水中軸受の前記軸受箱に接続して、前記軸受箱を移動した前記グリースのグリース圧力を大気へ開放する摺動部劣化検知管を備えたことを特徴とする水中軸受の摺動部劣化検知システム。 Connected to the bearing housing of a submersible bearing comprising a bearing housing that pivotally supports the rotating shaft in water, and a grease supply means that is connected to the bearing housing and supplies grease at a predetermined pressure to a gap between the rotating shaft, A sliding part deterioration detection system for an underwater bearing, comprising a sliding part deterioration detection pipe that releases the grease pressure of the grease that has moved the bearing box to the atmosphere.
- 前記グリース供給手段は、前記軸受箱に接続する給脂供給管を供え、前記摺動部劣化検知管は、前記軸受箱との接続口の管径を前記給脂供給管の管径と同等以上に設定していることを特徴とする請求項1に記載の水中軸受の摺動部劣化検知システム。 The grease supply means includes a grease supply pipe connected to the bearing box, and the sliding portion deterioration detection pipe has a diameter of a connection port with the bearing box equal to or larger than a diameter of the grease supply pipe. The sliding part deterioration detection system for an underwater bearing according to claim 1, wherein
- 前記軸受箱と前記回転軸の摺動面に形成した軸受メタルは、前記回転軸の外周に沿って溝が形成され、前記摺動部劣化検知管と前記軸受箱の接続口は、前記溝の末端上部と一致させていることを特徴とする請求項1又は2に記載の水中軸受の摺動部劣化検知システム。 The bearing metal formed on the sliding surface of the bearing box and the rotating shaft has a groove formed along the outer periphery of the rotating shaft, and the sliding port deterioration detection tube and the connection port of the bearing box are connected to the groove. The sliding part deterioration detection system for an underwater bearing according to claim 1 or 2, wherein the system is made to coincide with the upper end portion.
- 前記摺動部劣化検知管は、管内部を目視可能な透明パイプ又はグリースの排出高さを容易に変えられる透明ホースを用いたことを特徴とする請求項1ないし請求項3の何れか1項に記載の水中軸受の摺動部劣化検知システム。 4. The sliding part deterioration detection pipe is a transparent pipe that allows the inside of the pipe to be visually observed, or a transparent hose that can easily change the discharge height of grease. The sliding part deterioration detection system for underwater bearings described in 1.
- 前記軸受箱は、水中の前記摺動部劣化検知管の接続部から大気中へ垂直方向に伸びる目盛り板を設けたことを特徴とする請求項4に記載の水中軸受の摺動部劣化検知システム。 5. The underwater bearing sliding portion deterioration detection system according to claim 4, wherein the bearing box is provided with a scale plate extending vertically from the connection portion of the underwater sliding portion deterioration detection tube to the atmosphere. .
- 前記摺動部劣化検知管は、本管から1つ以上分岐した分岐管に開閉弁を形成し、前記複数の分岐管は水面からの高さ位置が異なることを特徴とする請求項1ないし3の何れか1項に記載の水中軸受の摺動部劣化検知システム。 4. The sliding part deterioration detection pipe is formed with an on-off valve in a branch pipe branched from one or more main pipes, and the plurality of branch pipes have different height positions from the water surface. The sliding part deterioration detection system of the underwater bearing of any one of these.
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JP2014524522A JP5869127B2 (en) | 2012-07-10 | 2012-07-10 | Underwater bearing sliding part deterioration detection system |
PCT/JP2012/067564 WO2014010027A1 (en) | 2012-07-10 | 2012-07-10 | Sliding part degradation detection system for submerged bearing |
CN201280074420.3A CN104395622B (en) | 2012-07-10 | 2012-07-10 | The sliding part degradation system of bearing under water |
KR1020157002230A KR101613163B1 (en) | 2012-07-10 | 2012-07-10 | Deterioration detection system for sliding portion of submerged bearing |
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KR (1) | KR101613163B1 (en) |
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WO2015135783A1 (en) * | 2014-03-14 | 2015-09-17 | Invent Umwelt- Und Verfahrenstechnik Ag | Stirring device for wastewater |
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WO2015135783A1 (en) * | 2014-03-14 | 2015-09-17 | Invent Umwelt- Und Verfahrenstechnik Ag | Stirring device for wastewater |
JP2017510456A (en) * | 2014-03-14 | 2017-04-13 | インベント ウムウェルト− ウント フェルファーレンステヒニック アーゲー | Waste water agitator |
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KR101613163B1 (en) | 2016-04-18 |
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JP5869127B2 (en) | 2016-02-24 |
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