WO2014007194A1 - Composition et indicateur qui changent de couleur par sensibilité à l'humidité/température - Google Patents
Composition et indicateur qui changent de couleur par sensibilité à l'humidité/température Download PDFInfo
- Publication number
- WO2014007194A1 WO2014007194A1 PCT/JP2013/067988 JP2013067988W WO2014007194A1 WO 2014007194 A1 WO2014007194 A1 WO 2014007194A1 JP 2013067988 W JP2013067988 W JP 2013067988W WO 2014007194 A1 WO2014007194 A1 WO 2014007194A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- wet heat
- bismuth
- discoloration
- color
- compound
- Prior art date
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- YFSRRLXAGNGNNQ-UHFFFAOYSA-L disodium 4-hydroxy-3-[[3-methyl-4-[2-methyl-4-[[4-(4-methylphenyl)sulfonyloxyphenyl]diazenyl]phenyl]phenyl]diazenyl]naphthalene-2,7-disulfonate Chemical compound CC1=CC=C(C=C1)S(=O)(=O)OC2=CC=C(C=C2)N=NC3=CC(=C(C=C3)C4=C(C=C(C=C4)N=NC5=C(C=C6C=C(C=CC6=C5[O-])S(=O)(=O)[O-])S(=O)(=O)O)C)C.[Na+].[Na+] YFSRRLXAGNGNNQ-UHFFFAOYSA-L 0.000 description 1
- RBOUZBUAZMPIJV-UHFFFAOYSA-L disodium 5-[[4-[4-[(1-amino-4-sulfonatonaphthalen-2-yl)diazenyl]phenyl]phenyl]diazenyl]-2-hydroxybenzoate Chemical compound [Na+].[Na+].Nc1c(cc(c2ccccc12)S([O-])(=O)=O)N=Nc1ccc(cc1)-c1ccc(cc1)N=Nc1ccc(O)c(c1)C([O-])=O RBOUZBUAZMPIJV-UHFFFAOYSA-L 0.000 description 1
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- UFCUKOZJEBIMQY-UHFFFAOYSA-L disodium;2-anilino-5-[4-[4-(4-anilino-3-sulfonatoanilino)-3-nitrophenyl]sulfonyl-2-nitroanilino]benzenesulfonate Chemical compound [Na+].[Na+].[O-][N+](=O)C1=CC(S(=O)(=O)C=2C=C(C(NC=3C=C(C(NC=4C=CC=CC=4)=CC=3)S([O-])(=O)=O)=CC=2)[N+]([O-])=O)=CC=C1NC(C=C1S([O-])(=O)=O)=CC=C1NC1=CC=CC=C1 UFCUKOZJEBIMQY-UHFFFAOYSA-L 0.000 description 1
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- CYKDLUMZOVATFT-UHFFFAOYSA-N ethenyl acetate;prop-2-enoic acid Chemical compound OC(=O)C=C.CC(=O)OC=C CYKDLUMZOVATFT-UHFFFAOYSA-N 0.000 description 1
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- UIERGBJEBXXIGO-UHFFFAOYSA-N thiamine mononitrate Chemical compound [O-][N+]([O-])=O.CC1=C(CCO)SC=[N+]1CC1=CN=C(C)N=C1N UIERGBJEBXXIGO-UHFFFAOYSA-N 0.000 description 1
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Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D11/00—Inks
- C09D11/02—Printing inks
- C09D11/03—Printing inks characterised by features other than the chemical nature of the binder
- C09D11/037—Printing inks characterised by features other than the chemical nature of the binder characterised by the pigment
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D11/00—Inks
- C09D11/50—Sympathetic, colour changing or similar inks
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
- C09K9/00—Tenebrescent materials, i.e. materials for which the range of wavelengths for energy absorption is changed as a result of excitation by some form of energy
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N31/00—Investigating or analysing non-biological materials by the use of the chemical methods specified in the subgroup; Apparatus specially adapted for such methods
- G01N31/22—Investigating or analysing non-biological materials by the use of the chemical methods specified in the subgroup; Apparatus specially adapted for such methods using chemical indicators
Definitions
- the present invention relates to a wet heat discoloration composition and a wet heat discoloration indicator useful for detecting the sterilization conditions and confirming completion of the sterilization treatment in the high pressure steam sterilization treatment used in the medical field and food field.
- High-pressure steam sterilization is used in various fields such as the medical field and the food processing field.
- the medical field for example, it is used for sterilization and sterilization of medical devices and medical instruments.
- the field of food processing for example, it is used for sterilization in the production of retort food.
- the methods for detecting the sterilization conditions and confirming the completion of the sterilization process in high-pressure steam sterilization are roughly divided into biological methods and chemical methods, but the latter method is superior in terms of simplicity and handling. ing.
- a chemical method a method using an indicator in which a discoloring layer is formed with a discoloring ink composition has become the mainstream.
- Patent Document 1 discloses that “a bismuth compound that is insoluble or hardly soluble in one or more kinds of water selected from bismuth sesquioxide, basic bismuth carbonate, bismuth hydroxide, basic bismuth nitrate, and basic bismuth acetate, and thiourea.
- a composition comprising one or more thiourea compounds selected from methylthiourea, ethylthiourea, trimethylthiourea, tolylthiourea, diphenylthiourea, ditolylthiourea, phenylthiourea, and methylolthiourea, and a synthetic rubber resin.
- the wet heat detection indicator characterized in that it is covered on a sheet base material by a substantially transparent synthetic resin.
- (Claims) In the [Effects of the invention] column “This wet heat detection indicator is superior to conventional indicators in discoloration response at the completion of sterilization conditions and safety to the human body. It has a discoloration condition that is consistent with the conditions and retort sterilization conditions in the food field. "
- the conventional wet heat detection indicator has the following problems. This is a problem that the conventional wet heat detection indicator is discolored not only by wet heat conditions but also by dry heat conditions (simple heating). In order to perform high-pressure steam sterilization, high-temperature and high-pressure steam (wet heat) is essential, and sterilization effect cannot be obtained by simple heating (dry heat) without steam. For this reason, when detecting the sterilization conditions and confirming the completion of the sterilization process, it is important to be able to confirm that the wet heat conditions are reliably obtained, but the conventional wet heat detection indicators are similarly discolored even under dry heat conditions. Therefore, when the wet heat condition is not obtained only by the dry heat condition unexpectedly due to the malfunction of the equipment, an accurate judgment cannot be made.
- the conventional wet heat detection indicator changes color quickly under wet heat conditions, it quickly changes color when sterilization is started, and there is no sufficient difference in the degree of color change during sterilization and at the completion of sterilization. Therefore, it is difficult to confirm the progress of sterilization according to the degree of discoloration. If a wet heat detection indicator is developed that can confirm the progress of sterilization according to the degree of discoloration and achieve complete discoloration upon completion of sterilization, the progress and completion of sterilization can be accurately confirmed. .
- the present inventor has found that the above object can be achieved by a wet heat discoloration composition containing a specific additive, and has completed the present invention.
- a wet heat color-changing composition comprising a bismuth compound, a sulfur compound, a binder and an organic solvent, further comprising a hydroxycarboxylic acid.
- the bismuth compound is bismuth oxide, bismuth hydroxide, bismuth sulfate, bismuth chloride, bismuth oxychloride, bismuth nitrate, basic bismuth nitrate, basic bismuth carbonate, bismuth carbonate, bismuth acetate, basic bismuth acetate, bismuth oxalate.
- the wet heat discoloration composition according to Item 1 which is at least one selected from the group consisting of a basic bismuth oxalate and a bismuth acetylacetonate complex. 3.
- the wet heat discoloration composition according to Item 1 or 2 wherein the sulfur compound is at least one selected from the group consisting of a thiourea compound, a thiuram compound, a thiazole compound, a sulfur-containing amino acid compound, and a sulfur-containing organic acid compound. object. 4).
- Item 4 The wet heat color-changing composition according to any one of Items 1 to 3, comprising a wet heat non-color-change dye and / or pigment. 5.
- the wet heat discoloration indicator according to Item 9 wherein the discoloration layer is discolored in a wet heat environment and can be read by a barcode reader so that wet heat management can be performed.
- the wet heat discoloration composition of the present invention is a wet heat discoloration composition containing a bismuth compound, a sulfur compound, a binder and an organic solvent, and further comprises a hydroxycarboxylic acid.
- the wet heat color-changing composition of the present invention having the above-mentioned characteristics can be discolored by reacting a bismuth compound and a sulfur compound by heating to produce dark bismuth sulfide, but contains a hydroxycarboxylic acid as an additive. Accordingly, the degree of discoloration is different between wet heat conditions and dry heat conditions, or the color changes only under wet heat conditions. That is, it is easy to discolor under wet heat conditions and hardly discolor under dry heat conditions. In addition, since the degree of discoloration can be adjusted by adjusting the type and content of the additive, the progress and completion of the sterilization treatment can be confirmed according to the degree of discoloration.
- the wet heat discoloration indicator using the wet heat discoloration composition of the present invention whether or not the wet heat conditions suitable for the sterilization treatment are obtained when the high-pressure steam sterilization is performed, and whether the sterilization treatment is surely completed. It is possible to judge accurately.
- the bismuth compound one that is white or light in color and reacts with a sulfur compound to produce black bismuth sulfide is used.
- this bismuth compound include bismuth oxide, bismuth hydroxide, bismuth sulfate, bismuth chloride, bismuth oxychloride, bismuth nitrate, basic bismuth nitrate, basic bismuth carbonate, bismuth carbonate, bismuth acetate, basic bismuth acetate, Examples thereof include at least one selected from the group consisting of bismuth oxalate, basic bismuth oxalate, and bismuth acetylacetonate complex.
- at least one of bismuth oxide, bismuth carbonate, bismuth hydroxide, and bismuth nitrate is preferable.
- the particle size of the bismuth compound is not limited, but is preferably 20 ⁇ m or less, and more preferably 5 ⁇ m or less.
- the content of the bismuth compound in the wet heat discoloration composition is not limited, but is preferably 5 to 50% by weight, more preferably 10 to 30% by weight.
- the content of the bismuth compound in the wet heat discoloration composition is not limited, but is preferably 5 to 50% by weight, more preferably 10 to 30% by weight.
- the sulfur compound one that is white or light in color and reacts with the bismuth compound of the present invention to produce black bismuth sulfide is used.
- the sulfur compound include at least one selected from the group consisting of a thiourea compound, a thiuram compound, a thiazole compound, a sulfur-containing amino acid compound, and a sulfur-containing organic acid compound.
- thiourea compound examples include thiourea, 1,3-dimethyl-2-thiourea, 1,3-diethyl-2-thiourea, 1,3-ditolylthiourea, 2,2′-ditolylthiourea, , 3-Diphenyl-2-thiourea, 1-phenyl-2-thiourea, allylthiourea, 1-acetyl-2-thiourea, ethylenethiourea, trimethylthiourea, tolylthiourea, methylthiourea, ethylthiourea, 1-phenyl -3-thiosemicarbazide, 4-phenyl-3-thiosemicarbazide, thiocarbohydrazide and the like.
- thiuram compound examples include dipentamethylene thiuram tetrasulfide and tetramethyl thiuram disulfide.
- Examples of the thiazole compound include 2-aminobenzothiazole.
- sulfur-containing amino acid compound examples include methionine, cysteine, thiamine nitrate, and the like.
- sulfur-containing organic acid compound examples include thiosalicylic acid, thioglycolic acid, thiomalic acid, saccharin, 2-di-n-butylamino-4,6-dimercapto-S-triazine, and a zinc salt of 2-benzamidothiophenyl. Etc.
- At least one of 1,3-ditolylthiourea, 1,3-diphenyl-2-thiourea, 1-phenyl-2-thiourea and thiomalic acid is preferable.
- the particle diameter of the sulfur compound is not limited, but is preferably 100 ⁇ m or less, more preferably 30 ⁇ m or less.
- the content of the sulfur compound in the wet heat discoloration composition is not limited, but is preferably 1 to 50% by weight, more preferably 5 to 25% by weight.
- the content of the sulfur compound in the wet heat discoloration composition is not limited, but is preferably 1 to 50% by weight, more preferably 5 to 25% by weight.
- the binder is not limited as long as it is a resin capable of forming a coating film.
- Such resins include styrene-acrylic acid copolymer resins, styrene-butadiene copolymer resins, styrene-maleic acid copolymer resins, styrene-maleic acid ester copolymer resins, and vinyl acetate-acrylic acid.
- Copolymer resin polyvinyl alcohol resin, polyvinyl butyral resin, polyvinyl pyrrolidone resin, silicone resin, rosin resin, terpene resin, phenol resin, alkyd resin, polyester resin, polyether resin, acrylic resin, polyurethane resin, natural rubber, synthetic rubber Petroleum resin, epoxy resin, ketone resin, maleic acid resin, coumarin resin, polyamide resin, alkylphenol resin, rosin-modified resin, cellulose resin and the like. These resins can be used alone or in admixture of two or more, and at least one of styrene-acrylic acid copolymer resin and polyvinyl butyral resin is particularly preferable.
- the content of the binder in the wet heat discoloration composition is not limited, but is preferably 0.1 to 20% by weight, more preferably 1 to 10% by weight. By setting the content of the binder within the above range, the durability of the coating film can be favorably maintained while maintaining the effects of the invention.
- the organic solvent is not particularly limited as long as it can dissolve the binder.
- an alcohol, a polyhydric alcohol, a glycol ether, an ester, a ketone, an aliphatic hydrocarbon, an alicyclic hydrocarbon, An aromatic hydrocarbon-based organic solvent can be used.
- glycol ether solvents are preferred.
- the content of the organic solvent in the wet heat color-changing composition is not limited, but is preferably 20 to 80% by weight, more preferably 30 to 60% by weight. From the content of such organic solvent, the content may be adjusted according to the type of binder and the viscosity required for the wet heat discoloration composition.
- the viscosity of the wet heat color-changing composition can be adjusted by adjusting the content of the binder and / or organic solvent in the wet heat color change composition. By adjusting the viscosity, it is possible to provide a wet heat discoloration composition (ink) having a viscosity suitable for various printing techniques.
- the wet heat discoloration composition preferably has a viscosity of less than 5000 mPa ⁇ s.
- the viscosity suitable for silk screen printing is about 500 to 5000 mPa ⁇ s
- the viscosity suitable for gravure printing is 10 About 500 mPa ⁇ s.
- the wet heat color-changing composition of the present invention contains hydroxycarboxylic acid as an additive (hereinafter also referred to as “the additive of the present invention”) in addition to the above components.
- the additive of the present invention hydroxycarboxylic acid as an additive
- the degree of discoloration differs under wet heat conditions and dry heat conditions, or discoloration occurs only under wet heat conditions. That is, it is easy to discolor under wet heat conditions and difficult to discolor under dry heat conditions.
- the degree of discoloration can be adjusted by adjusting the type and content of the additive of the present invention, the progress and completion of the sterilization treatment can be confirmed according to the degree of discoloration.
- hydroxycarboxylic acid examples include glycolic acid, lactic acid, tartronic acid, glyceric acid, hydroxybutyric acid, malic acid, tartaric acid, citramalic acid, citric acid, isocitric acid, leucine acid, mevalonic acid, pantoic acid, ricinoleic acid, quina acid.
- examples thereof include aliphatic hydroxy acids such as acids.
- aromatic hydroxy acids such as monohydroxybenzoic acid, dihydroxybenzoic acid, phenylacetic acid, cinnamic acid, hydrocinnamic acid, trihydroxybenzoic acid and the like can be mentioned.
- These hydroxycarboxylic acids can be used alone or in admixture of two or more, and at least one of tartaric acid, citric acid and malic acid is particularly preferred.
- the content of the additive of the present invention in the wet heat discolorable composition is not limited, but 0.1 wt.% In order to suppress discoloration in the dry heat state and to selectively cause discoloration in the wet heat state. % Or more is preferable, 0.1 to 20% by weight is more preferable, and 1 to 10% by weight is most preferable. From these ranges, the content of the present invention may be adjusted according to the type of bismuth compound and sulfur compound and the sterilization conditions (temperature, time).
- FIG. 1 schematically shows the effect of the additive of the present invention in the present invention. That is, in the case of the conventional heat-and-humidity color-changing composition that does not contain the additive of the present invention, discoloration proceeds rapidly after the start of sterilization, and there is not much difference in color difference between sterilization and completion of sterilization.
- the additive of the present invention forms a chelate ion with the bismuth compound and stabilizes it, thereby suppressing the reaction between the bismuth compound and the sulfur compound and adjusting the degree of discoloration. The progress and completion of the sterilization process can be confirmed according to the degree of discoloration.
- the relationship between the sterilization time and the degree of discoloration is appropriately set according to the sterilization conditions (temperature) and the types of bismuth compound and sulfur compound.
- an extender a wet heat non-discoloring dye, an ink additive, and the like may be blended as necessary.
- Examples of the bulking agent include bentonite, activated clay, alumina, talc, calcium carbonate, silica and the like.
- Non-wet heat non-discoloring pigments for example, CI Direct Yellow 12, 27, 98, CI Direct Red 1, 4, 28, CI Direct Orange 8, 26, 29, CI Direct Brown 2 , 44,58,106,209, CI Acid Orange 74, CI Acid Red 111, CI Acid Blue 113,117,120, CI Acid Green 9,19,44, CI Acid Brown 13, CI Moldant Brown 19, CI Disperse Red 9, CI Solvent Yellow 16, 21,29,56,61, CI Solvent Orange 1,2,14,37,40, CI Solvent Red 1,8,23,30,49,81,82,83,84,100,109,121, CI Solvent Violet 8,21,27 CI solvent brown 20 and the like.
- the ink additive examples include a known ink additive such as a leveling agent, an antifoaming agent, an ultraviolet absorber, a surface conditioner, and a pigment dispersant.
- the wet heat discoloration composition of the present invention can be prepared by uniformly mixing these components.
- the binder and the organic solvent are first stirred with a dissolver or the like. At that time, if the binder is difficult to dissolve, it may be stirred while heating.
- the heating temperature is not limited, but it may usually be about 40 to 80 ° C.
- a bismuth compound and a sulfur compound are sequentially dispersed.
- the additive of the present invention is added and stirred, and finally, if necessary, an extender, a wet heat non-color-changeable dye, and an ink additive are added and further stirred.
- the wet heat discoloration indicator of the present invention is obtained by forming a discoloration layer formed from a wet heat discoloration composition on a substrate.
- the type of substrate is not particularly limited, and known materials can be applied.
- metal / alloy materials aluminum foil, stainless steel foil, tin foil, tin foil, etc.
- plastics polyyester, cellophane, acetylcellulose, ethylcellulose, polyethylene, polypropylene, polyvinyl chloride, hydrochloric acid rubber, polystyrene, polycarbonate, polyvinyl alcohol) , Polyvinyl fluoride, polyamide, polyfluorinated ethylene film, etc.
- fibers paper, wood material, non-woven fabric, woven fabric, other fiber sheets
- inorganic materials ceramics, glass, concrete, plaster
- synthetic resin fiber paper synthetic paper
- synthetic paper such as polypropylene synthetic paper and polyethylene synthetic paper can also be suitably used.
- a discoloration layer composed of a wet heat discoloration composition (ink) may be formed on the substrate by printing or the like.
- the thickness of the discoloration layer can be appropriately set according to the type of substrate, but is usually about 0.1 to 100 ⁇ m (preferably 0.5 to 50 ⁇ m).
- the discoloration layer can be performed according to a known printing method such as silk screen printing, gravure printing, offset printing, letterpress printing, flexographic printing, and the like.
- a known printing method such as silk screen printing, gravure printing, offset printing, letterpress printing, flexographic printing, and the like.
- it can be formed by a roller, brushing, spraying, or the like.
- each layer can also be formed by immersing a base material in ink. It is particularly suitable for materials into which ink penetrates, such as paper and nonwoven fabric. In the present invention, a printing method is particularly suitable.
- a non-discoloring layer can be provided between the base material and the discoloring layer.
- the non-discoloring layer can be formed of an ink that does not change color in a high-pressure steam atmosphere.
- any ink can be used as long as it does not change color in a high-pressure steam atmosphere.
- a commercially available normal color ink can also be used as such an ink.
- water-based ink, oil-based ink, solventless ink, and the like can be used.
- well-known letterpress ink, gravure ink, screen ink, offset ink, etc. can be used properly according to the printing method.
- the ink in the non-discoloring layer may contain components (for example, a resin-based binder, a filler, a solvent, etc.) blended in a known ink.
- components for example, a resin-based binder, a filler, a solvent, etc.
- a resin layer may be provided on the discoloration layer.
- An example of the resin layer is a plastic film.
- the plastic film is not limited, and examples thereof include films of polyester, polypropylene, polyacetal, polyvinylidene chloride, and the like.
- it can be formed by laminating a plastic film in advance on the discoloration layer or coating a solution or dispersion containing the plastic.
- the thickness of the resin layer may be appropriately determined depending on the type of plastic, desired water resistance, etc., but is usually about 5 to 100 ⁇ m, preferably 10 to 30 ⁇ m.
- the wet heat discoloration indicator of the present invention differs in the degree of discoloration of the discolored layer under wet heat conditions and dry heat conditions, preferably discolors under wet heat conditions, and does not discolor under dry heat conditions. Therefore, by preliminarily indexing the degree of discoloration under wet heat conditions, it is possible to accurately determine whether or not the high-pressure steam sterilizer with the wet heat discoloration indicator is in a wet heat environment. In addition, since the degree of discoloration can be adjusted by adjusting the type and content of the additive of the present invention, the progress and completion of the sterilization treatment can be confirmed according to the degree of discoloration.
- the wet heat discoloration indicator of the present invention when performing high-pressure steam sterilization, it is accurately determined whether the wet heat conditions suitable for the sterilization process are obtained, or whether the sterilization process is reliably completed under the wet heat conditions. Judgment can be made.
- the temperature for autoclaving is generally 121 ° C. or 134 ° C.
- the wet heat discoloration indicator of the present invention can be used as an indicator card as it is (Usage form 1). At this time, if the shape of the discoloration layer is a known barcode shape and is set to a condition that can be read by a barcode reader when the predetermined sterilization process is completed (degree of discoloration), the sterilization process is completed. Subsequent logistics management of sterilized products can be centrally managed by bar codes.
- the present invention also includes inventions of a wet heat discoloration indicator, a sterilization management method, and a physical distribution management method used for such applications.
- a wet heat discoloration indicator is housed in a water vapor permeable holder and can be used as a process test tool for a high-pressure steam sterilizer (hereinafter referred to as “test tool”) (Usage form 2). Further, a laminated body in which a wet heat discoloration indicator and at least one gas permeation regulator selected from a porous sheet, a foam sheet and crepe paper are overlapped and sandwiched between both sides by a gas permeable body is provided with small holes. And can be used as an indicator pack for pre-vacuum test of a high-pressure steam sterilizer (hereinafter referred to as “indicator pack”) (Usage form 3). In addition, these three types of usage patterns are examples, and other usage patterns can be adopted as necessary.
- the test tool 1 shown in FIG. 2 includes a case 2 (bundling means), a sheet member group 6, a biological or data logger indicator 10, and a wet heat discoloration indicator 11.
- Case 2 is composed of a main body 2a and a lid 2b.
- the main body 2a is provided with a clasp 3 so that the clasp 3 can be fixed to the main body 2a when the lid 2b is closed.
- the lid 2b and the main body 2a are provided with a plurality of (16 in total) lid holes 5 and main body holes 4 through which steam passes.
- These body 2a and lid 2b are made of, for example, stainless steel (SUS304, etc.), aluminum, copper, titanium, various alloys, polyester, nylon, Teflon (registered trademark), polycarbonate, polyethylene, polypropylene, glass, borosilicate glass, Pyrex (registered) (Trademark), alumina, zirconia, glass lining, enamel, and the like.
- the sheet member group 6 includes an upper sheet 7, an intermediate sheet 8, and a lower sheet 9.
- one upper sheet 7 is provided, six intermediate sheets 8 are provided in total, and one lower sheet 9 is provided.
- the upper sheet 7 and the lower sheet 9 may be two or more.
- the intermediate sheet 8 disposed in the intermediate portion has an accommodation hole 8a.
- Each sheet is not necessarily a single material, but is a vapor-permeable material such as paper and pulp that can be obtained at low cost and can withstand multiple exposures to high-pressure steam.
- a material is preferable. For example, if the material is composed of 100% pulp, it can withstand about 20 to 30 tests.
- the depth of the accommodation hole 8a is increased as the number of intermediate sheets 8 is increased.
- a biological or data logger indicator 10 is accommodated in the accommodation hole 8a. Therefore, the depth of the accommodation hole 8a is set to be a depth that can accommodate the biological type or data logger type indicator 10 and a dimension equal to or smaller than the depth (H) of the case 2.
- the sheet member group 6 can be accurately stacked by aligning the positions of the notch portions 12 of each sheet.
- a test tool is obtained by housing 6 in the case 2. Then, by placing the test device in the high-pressure steam sterilizer and confirming the discoloration of the wet heat discoloration indicator, whether or not the wet heat conditions suitable for the sterilization process are obtained, or the sterilization process has been completed reliably under the wet heat conditions. Whether it can be accurately determined.
- FIG. 3 is a cross-sectional perspective view of the indicator pack.
- the indicator pack shown in FIG. 3 includes a wet heat discoloration indicator 13 and at least one gas permeation regulator 14 selected from a porous sheet, a foam sheet, and crepe paper, and gas permeable bodies 15a ( 151, 152, and 153) and 15b (154, 155, and 156) are laminated by an outer skin 17 provided with small holes 16.
- the gas permeation adjuster 14 is a porous sheet for facilitating the inflow and outflow of air and steam to the center of the indicator pack, and is disposed between the wet heat discoloration indicator 13 and the gas permeable body 15b. .
- the size is preferably about the same as the wet heat discoloration indicator 13.
- the gas permeation adjuster 14 is a material that has a property of ensuring a vapor flow path without being clogged and clogged even when the wet heat discoloration indicator 13 or the gas permeable body 15b is pressed by depressurization or pressurization. Is used.
- a porous sheet such as a fluororesin porous sheet and a silicone resin porous sheet
- a foam sheet such as a urethane resin foam sheet and a vinyl chloride resin foam sheet
- crepe paper can be used.
- a thickness of about 5 mm is sufficient in order to suitably adjust the inflow amount of steam.
- the gas permeable bodies 15a and 15b may be any material that contains air and can transmit heated steam.
- integrally compressed cotton or glass fiber, heat resistant nonwoven fabric, paper, cork, pulp can be used.
- a vapor impermeable film is used for the outer skin 17.
- vapor impermeable films include metal foils such as aluminum, copper, stainless steel, and tin; polyester, nylon, Teflon (registered trademark), polycarbonate, polyacetal, polyimide, polyvinylidene chloride, ethylene-vinyl acetate copolymer, Synthetic resin films such as polypropylene; laminated films of these films can be used.
- a heat-fusible resin layer or an adhesive layer may be provided on the surface of the outer skin 17 in order to facilitate sealing of the package.
- the heat-fusible resin layer for example, biaxially stretched polypropylene, unstretched polypropylene, ethylene-vinyl alcohol copolymer, or ionomer resin can be used.
- the adhesive layer include ethylene-vinyl acetate copolymer, polyurethane rubber, copolymer polyamide, vinyl chloride-vinyl acetate-maleic acid copolymer, ethylene-acrylic copolymer, styrene-butadiene rubber (SBR), An ionomer resin or the like can be used.
- the usage method of the indicator pack is as follows. First, the indicator pack is placed in a high-pressure steam sterilizer and sterilization is started in a normal sterilization cycle. When the inside of the high-pressure steam sterilizer is exhausted with a vacuum pump, the air in the indicator pack is exhausted through the small holes 16 on the upper surface and the lower surface of the outer skin 17. Next, pressurized steam is introduced into the autoclave. The pressurized steam penetrates into the gas permeable bodies 15a and 15b from the small holes 16 of the outer skin 17, and penetrates and is guided toward the center of the indicator pack.
- the vacuum pump When the vacuum pump operates normally and the air in the high-pressure steam sterilizer is suitably discharged, the steam is subjected to wet heat discoloration directly from the gas permeable body 15a or from the gas permeable body 15b through the gas permeation control body 14. It reaches the indicator 13 and the wet heat discoloration indicator 13 is colored. After completion of the sterilization cycle, the indicator pack is taken out from the high-pressure steam sterilizer, the outer skin 17 is broken, and the color development state of the wet heat discoloration indicator 13 is confirmed.
- discoloration is obtained by reacting a bismuth compound and a sulfur compound by heating to produce dark bismuth sulfide, but by containing a hydroxycarboxylic acid as an additive,
- the degree of discoloration varies under conditions of dry heat and dry conditions, or discoloration occurs only under wet heat conditions. That is, it is easy to discolor under wet heat conditions and hardly discolor under dry heat conditions.
- the degree of discoloration can be adjusted by adjusting the type and content of the additive, the progress and completion of the sterilization treatment can be confirmed according to the degree of discoloration.
- the wet heat discoloration indicator using the wet heat discoloration composition of the present invention whether or not the wet heat conditions suitable for the sterilization treatment are obtained when the high-pressure steam sterilization is performed, and whether the sterilization treatment is surely completed. It is possible to judge accurately.
- Examples 1 to 7 and Comparative Examples 1 to 7 (Production of wet heat discoloration composition and wet heat discoloration indicator) Of the components shown in Tables 1 and 2, the organic solvent and the binder were first stirred with a dissolver. When the binder was difficult to dissolve, it was dissolved by heating. Next, the remaining components were added and stirred thoroughly. In addition, a ball mill, a bead mill, or the like was appropriately used so that the target particle diameter of the bismuth compound was 0.2 ⁇ m and the target particle diameter of the sulfur compound was 20 ⁇ m or less. As a result, 14 kinds of wet heat discoloring compositions (inks) of Examples 1 to 7 and Comparative Examples 1 to 7 were prepared. Using each of the above inks, a luminescent neutral white was printed through a 250 mesh silk screen plate and dried at room temperature for 2 hours to obtain a discolored layer.
- Test example 1 (discoloration test) For each wet heat discoloration indicator, using an autoclave (high pressure steam sterilizer: “FLC-H06SEZ” manufactured by Sakura Seiki Co., Ltd.), wet heat treatment at 121 ° C. for 6 minutes and 20 minutes, and 0.5 ° C. at 134 ° C. Wet heat treatment was performed for 1 minute and 2 minutes. The coated film after each treatment was side-colored with a Konica Minolta micrometer difference meter CR241, and the color change rate of 0.5 minutes and 2 minutes was calculated from the following formula. The results are shown in Tables 1 and 2.
- Test tool 2. Case 2a. Body 2b. Lid 3. Clasp 4. 4. Body hole 5. Lid hole Sheet member group 7. Upper sheet 8. Intermediate sheet 8a. Receiving hole 9. Lower sheet 10. Biological or data logger indicator 11. 11. Moist heat discoloration indicator Notch 13. 13. Humid heat discoloration indicator Gas permeation regulators 15a and 15b. Gas permeable body 16. Small hole 17. Hull
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Abstract
L'objectif de cette invention est de pourvoir à une composition et à un indicateur qui changent de couleur par sensibilité à l'humidité/température, chacun d'eux étant utile pour détecter une condition d'humidité/température et permettant de confirmer la progression ou l'achèvement d'un traitement de stérilisation en fonction du degré de changement de couleur de la composition ou de l'indicateur.
Pour ce faire, la composition qui change de couleur par sensibilité à l'humidité/température selon l'invention contient un composé de bismuth, un composé de soufre, un liant et un solvant organique, ladite composition étant caractérisée en ce qu'elle contient en plus un acide hydroxycarboxylique, et l'indicateur qui change de couleur par sensibilité à l'humidité/ température obtenu à l'aide de ladite composition qui change de couleur par sensibilité à l'humidité/température permet de déterminer correctement si une condition d'humidité/température dans le cadre d'un traitement de stérilisation est satisfaite ou non et si le traitement de stérilisation est achevé ou non sans aucun doute lors de la mise en œuvre d'un procédé de stérilisation à la vapeur à haute pression.
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JP2791125B2 (ja) * | 1988-08-26 | 1998-08-27 | ミネソタ マイニング アンド マニユフアクチユアリング カンパニー | 湿熱感応性組成物及びそれを含有する高圧蒸気滅菌用インジケーター組成物 |
JP2001070414A (ja) * | 1999-09-02 | 2001-03-21 | Nichiyu Giken Kogyo Co Ltd | インジケータを有する滅菌バック用シート |
JP2002323451A (ja) * | 2001-04-26 | 2002-11-08 | Osao Kobayashi | 滅菌インジケータ組成物 |
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JP2010220970A (ja) * | 2009-03-25 | 2010-10-07 | Nichiyu Giken Kogyo Co Ltd | 工程管理インジケータ及びそれを用いた工程管理方法 |
JP2012514120A (ja) * | 2008-12-31 | 2012-06-21 | スリーエム イノベイティブ プロパティズ カンパニー | 化学的インジケータ組成物、インジケータ、及び方法 |
WO2012099043A1 (fr) * | 2011-01-20 | 2012-07-26 | 株式会社サクラクレパス | Composition qui change de couleur en présence de chaleur humide et indicateur qui change de couleur en présence de chaleur humide |
WO2013069715A1 (fr) * | 2011-11-11 | 2013-05-16 | 株式会社サクラクレパス | Composition hygrochromique/thermochromique et indicateur hygrochromique/thermochromique |
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2012
- 2012-07-02 JP JP2012148615A patent/JP2014010108A/ja active Pending
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- 2013-07-01 WO PCT/JP2013/067988 patent/WO2014007194A1/fr active Application Filing
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JP2791125B2 (ja) * | 1988-08-26 | 1998-08-27 | ミネソタ マイニング アンド マニユフアクチユアリング カンパニー | 湿熱感応性組成物及びそれを含有する高圧蒸気滅菌用インジケーター組成物 |
JP2001070414A (ja) * | 1999-09-02 | 2001-03-21 | Nichiyu Giken Kogyo Co Ltd | インジケータを有する滅菌バック用シート |
JP2002323451A (ja) * | 2001-04-26 | 2002-11-08 | Osao Kobayashi | 滅菌インジケータ組成物 |
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JP2010220970A (ja) * | 2009-03-25 | 2010-10-07 | Nichiyu Giken Kogyo Co Ltd | 工程管理インジケータ及びそれを用いた工程管理方法 |
WO2012099043A1 (fr) * | 2011-01-20 | 2012-07-26 | 株式会社サクラクレパス | Composition qui change de couleur en présence de chaleur humide et indicateur qui change de couleur en présence de chaleur humide |
WO2013069715A1 (fr) * | 2011-11-11 | 2013-05-16 | 株式会社サクラクレパス | Composition hygrochromique/thermochromique et indicateur hygrochromique/thermochromique |
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