WO2014007114A1 - Reel member and film housing - Google Patents

Reel member and film housing Download PDF

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Publication number
WO2014007114A1
WO2014007114A1 PCT/JP2013/067448 JP2013067448W WO2014007114A1 WO 2014007114 A1 WO2014007114 A1 WO 2014007114A1 JP 2013067448 W JP2013067448 W JP 2013067448W WO 2014007114 A1 WO2014007114 A1 WO 2014007114A1
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WO
WIPO (PCT)
Prior art keywords
adhesive film
flange
reel member
reinforcing
flange portions
Prior art date
Application number
PCT/JP2013/067448
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French (fr)
Japanese (ja)
Inventor
和典 濱崎
崇 引地
Original Assignee
デクセリアルズ株式会社
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Filing date
Publication date
Application filed by デクセリアルズ株式会社 filed Critical デクセリアルズ株式会社
Publication of WO2014007114A1 publication Critical patent/WO2014007114A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H75/00Storing webs, tapes, or filamentary material, e.g. on reels
    • B65H75/02Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks
    • B65H75/04Kinds or types
    • B65H75/08Kinds or types of circular or polygonal cross-section
    • B65H75/14Kinds or types of circular or polygonal cross-section with two end flanges
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2701/00Handled material; Storage means
    • B65H2701/30Handled filamentary material
    • B65H2701/37Tapes
    • B65H2701/377Adhesive tape

Definitions

  • the present invention relates to a reel member technique for winding and drawing out a series of long adhesive films such as anisotropic conductive adhesive films.
  • an anisotropic conductive adhesive film in which conductive particles are dispersed in an insulating adhesive is used.
  • a conductive adhesive film containing conductive particles in an insulating adhesive has been used as an adhesive film for electrically connecting and bonding electrodes for solar cells.
  • Such an adhesive film is formed on a narrow and long release sheet, and is shipped in the form of a reel member wound up in a roll shape.
  • the present invention has been made in consideration of the above-described problems of the prior art.
  • the object of the present invention is to provide a reel member that winds and pulls out a long adhesive film, and a flange outer peripheral portion due to its own weight. It is an object of the present invention to provide a technique capable of preventing the deflection and performing a smooth drawing.
  • the present invention is formed in a cylindrical shape and capable of winding an adhesive film, and provided on both end portions of the core shaft portion, and opposed inner surfaces are parallel to each other.
  • the first and second flange portions are formed so as to become, a reinforcing portion having a predetermined thickness is provided in the vicinity of the core shaft portion of the first and second flange portions, and the first And a reel having a lighter portion formed on the outer portion of the second flange portion and on the outer peripheral side of the flange with respect to the reinforcing portion so that the thickness is smaller than the thickness of the reinforcing portion.
  • It is a member.
  • it is also effective when the reinforcing portion is formed to have a constant thickness.
  • the present invention is also effective when reinforcing ribs for reinforcing the first and second flange portions are provided on the outer surfaces of the first and second flange portions.
  • the lightening portion is formed in a tapered shape so that the thickness decreases from the reinforcing portion toward the outer peripheral portion of the flange.
  • the guide rib for guiding the said adhesive film is provided in the inner surface of the said 1st and 2nd flange part.
  • this invention is a film container which has one of the reel members mentioned above, and the adhesive film wound up by the core shaft part of the said reel member.
  • the adhesive film is an anisotropic conductive adhesive film in which conductive particles are dispersed in an insulating adhesive.
  • a reinforcing portion having a certain thickness is provided in the vicinity of the core shaft portion of the first and second flange portions, and at the inner portion of the first and second flange portions and on the reinforcing portion.
  • the flange portion is provided with a light-weighted portion, for example, tapered so that the thickness is thinner than the thickness of the reinforcing portion. Therefore, it is possible to reduce the weight of the outer peripheral portion of the flange of the first and second flange portions, thereby preventing the deflection of the outer peripheral portion of the flange due to the weight of the reel member. The accuracy of the clearance can be improved.
  • the drawing direction (angle) is orthogonal to the rotation axis. Even if it is a case where it deviates from a direction to perform, or an adhesive film twists, omission of an adhesive film can be controlled.
  • the reinforcing ribs for reinforcing the first and second flange portions are provided on the outer surfaces of the first and second flange portions, the rigidity of the reel member can be further improved. Therefore, the accuracy of the clearance between the first and second flange portions can be further improved.
  • the light weight portion when the light weight portion is formed in a tapered shape so that the thickness decreases from the reinforcing portion toward the outer peripheral portion of the flange, the light weight can be easily reduced without significantly reducing the rigidity of the reel member. It can be carried out.
  • guide ribs for guiding the adhesive film when guide ribs for guiding the adhesive film are provided on the inner portions of the first and second flange portions, it is possible to prevent meandering of the adhesive film during winding and withdrawal. In this way, it is possible to reliably prevent the adhesive film from dropping off at the time of winding and the adhesive film from being caught or blocked at the time of drawing.
  • the present invention in the reel member that winds up and pulls out the adhesive film, it is possible to prevent the flange outer peripheral portion from being bent due to the weight of the reel member. Therefore, it is possible to wind a longer adhesive film on one reel member. it can. As a result, according to the present invention, it is not necessary to frequently replace the reel member in the adhesive film sticking step, and the production efficiency can be greatly improved.
  • FIG. 1 Plan view showing the inner structure of the embodiment of the reel member according to the present invention
  • FIG. 1A is a plan view showing an inner configuration of an embodiment of a reel member according to the present invention
  • FIG. 1B is a cross-sectional view taken along line AA of FIG. 1A
  • FIG. ) Is a cross-sectional view taken along the line BB of FIG.
  • FIG. 2 is a cross-sectional view showing the overall configuration of the reel member of the present embodiment.
  • the reel member 1 of the present embodiment is made of polystyrene resin from the viewpoint of ensuring dimensional stability. As shown in FIGS. 1A to 1C, the reel member 1 is driven by a film winding device or a film drawing device. The shaft 10 is attached.
  • the reel member 1 has, for example, a cylindrical core shaft portion 2 around which a long adhesive film such as an anisotropic conductive adhesive film is wound.
  • the first and second flange portions 11 and 12 are integrally provided.
  • first and second flange portions 11 and 12 are formed in parallel so that the opposed inner side surfaces 11a and 12a (see FIG. 2) are planes orthogonal to the rotation axis O, It has the same configuration.
  • the reinforcing portion 3 has an outer surface formed in parallel with the inner surfaces of the first and second flange portions 11 and 12, and is formed to have a constant thickness.
  • the weight reduction part 4 is provided in the outer peripheral part with respect to the reinforcement part 3 in the outer part of the 1st and 2nd flange parts 11 and 12, respectively.
  • the lightening portion 4 is formed in a tapered shape so that the thickness is thinner than the reinforcing portion 3 from the reinforcing portion 3 toward the outer peripheral side of the flange.
  • the inner side surface of the weight reducing portion 4 is connected to the inner side surfaces 11a and 12a of the first and second flange portions 11 and 12, and is formed in a flat shape.
  • guide ribs 5 for guiding the adhesive film are provided on the inner side surfaces 11a and 12a of the first and second flange portions 11 and 12 and on the outer peripheral side of the flange with respect to the core shaft portion 2. Each is provided.
  • the guide rib 5 is composed of a plurality of convex portions extending in a radial straight line around the rotation axis O of the reel member 1. A predetermined radius is applied to each top portion of the guide rib 5.
  • FIG. 3 is a cross-sectional view showing the overall configuration of the embodiment of the film container according to the present invention.
  • the reel member 1 shown in FIG. 2 is mounted on a drive shaft of a film winding device (not shown), and a long adhesive film 6 is wound around the core shaft portion 2, thereby A film container 20 is obtained.
  • FIG. 4 (a) to 4 (c) show another embodiment of a reel member according to the present invention.
  • FIG. 4 (a) is a plan view
  • FIG. 4 (b) is a diagram C in FIG. 4 (a).
  • FIG. 4C is a cross-sectional view showing a modification of the present embodiment.
  • the reel member 1A of the present embodiment is provided with reinforcing ribs 7 on the outer surfaces of the first and second flange portions 11 and 12.
  • the reinforcing rib 7 of the present embodiment is composed of a plurality of convex portions extending in a radial straight line around the rotation axis O of the reel member 1.
  • the diameter of the reinforcing portion 3 is configured to be equal to the diameter of the core shaft portion 2, or as shown in FIG. Moreover, the diameter of the reinforcing portion 3 can be configured to be larger than the diameter of the core shaft portion 2.
  • FIGS. 5 (a) and 5 (b) are explanatory views showing the dimensional relationship of each part in the reel member of the present invention
  • FIG. 5 (a) is an embodiment shown in FIGS. 1 (a) to 1 (c)
  • FIG. FIG. 5 (b) corresponds to the embodiment shown in FIGS. 4 (a) to 4 (c).
  • the reel members 1, 1A and 1B according to the present invention are effective for a long (300 to 600 m) adhesive film 6 and have a large diameter first and second.
  • the flange portions 11 and 12 are provided.
  • the diameter of the first and second flange portions 11 and 12 is 250 to 300 mm
  • the distance between the first and second flange portions 11 and 12, that is, the thickness t of the core shaft portion 2 is: This is particularly effective when the thickness is 1.0 to 1.3 mm.
  • the diameter d of the core shaft portion 2 is (diameter of the first and second flange portions 11 and 12 / 2.5) from the viewpoint of securing necessary rigidity and reducing the weight of the outer peripheral portion of the flange. It is preferable to set to ⁇ 10%. Specifically, from the viewpoint of reducing the weight of the outer peripheral portion of the flange, it is preferable to set it to about 100 mm.
  • the diameter D 1 of the reinforcing section 3 from the viewpoint of reducing the weight of the and flange outer peripheral part to secure the necessary rigidity, (first and second flanges It is preferable to set the diameter of the portions 11 and 12 / 1.5) ⁇ 10%.
  • the specifically preferred diameter D 1 of the reinforcing portion 3 is 80 to 150 mm, but is preferably set to about 90 mm from the viewpoint of weight reduction.
  • the reinforcing rib 7 is not provided, and therefore the diameter D 1 of the reinforcing portion 3 is larger than the diameter d of the core shaft portion 2. It is configured as follows.
  • the ratio H 1 : H 2 of the weight reducing portion 4 is preferable from the viewpoint of securing necessary rigidity and reducing the weight of the outer peripheral portion of the flange. Is from 5: 4 to 3: 2, more preferably 4: 3. Specifically, the preferable size H 1 of the lightening portion 4 on the center side is 1.7 to 2.5 mm, and the preferable size H 2 of the lightening portion 4 on the outer peripheral side is 1.0 to 2.5 mm. 1.7 mm.
  • the diameter D 2 of the reinforcing portion 3 is the reinforcing portion 3 of the embodiment shown in FIG.
  • it can be set to be equal to the diameter d of the core shaft portion 2 so as to be smaller than the diameter D 1 of the core shaft 2.
  • the specifically preferred diameter D 2 of the reinforcing portion 3 is 60 to 150 mm, but is preferably set to about 70 mm from the viewpoint of weight reduction.
  • the reinforcing rib 7 is preferably formed so that the top portion thereof is a plane orthogonal to the rotation axis O. In that case, it is preferable that the height h 1 of the reinforcing rib 7 on the outer peripheral portion of the flange is set to 0.5 to 1.5 mm.
  • the number of reinforcing ribs 7 is preferably increased as the reel diameter increases.
  • 8 to 24 are preferable, and 12 to 24 are more preferable.
  • the number of the reinforcing ribs 7 is less than 8, the reinforcing effect is insufficient, and the flange portion may be distorted. On the other hand, if the number of the reinforcing ribs 7 is more than 24, the outer periphery of the flange may bend due to its own weight. This may occur and hinder smooth withdrawal of the adhesive film 6.
  • the height h 2 of the guide rib 5 is 0.4 to 4 from the viewpoint of securing necessary rigidity and reducing the weight of the outer peripheral portion of the flange.
  • the thickness is preferably 0.5 mm.
  • the distance between the guide ribs 5 (clearance) is 0.05 to 0. 0 with respect to the width of the adhesive film 6 from the viewpoint of preventing the adhesive film from sticking to the rib surface and preventing the adhesive film from dropping into the gap. It is preferable to set so as to be 10 mm apart.
  • the adhesive film 6 may be left sideways after winding of the adhesive film 6 or may be displaced during transportation. On the other hand, if the number of guide ribs 5 is greater than 24, There is a possibility that the adhesive film 6 may run up at the time of taking, and at the same time, the risk of adhesion of the adhesive film 6 to the rib surface increases. In order to increase the diameter of the reel member 1, it is possible to employ a configuration in which many guide ribs 5 are provided on the outer peripheral portions of the first and second flange portions 11 and 12.
  • the reinforcing portion 3 having a certain thickness is provided in the vicinity of the core shaft portion 2 of the first and second flange portions 11 and 12, and the first and second flange portions 11 are provided. , 12 and a portion on the outer peripheral side of the flange with respect to the reinforcing portion 3 is provided with a lightening portion 4 formed in a tapered shape so that the thickness is thinner than the thickness of the reinforcing portion 3. Therefore, the rigidity of the reel members 1, 1 ⁇ / b> A, 1 ⁇ / b> B can be ensured by the reinforcing portion 3, and the weight of the outer peripheral portion of the first and second flange portions 11, 12 can be reduced. Since the deflection of the outer peripheral portion of the flange due to its own weight of 1A and 1B can be prevented, the accuracy of the clearance between the first and second flange portions 11 and 12 can be improved.
  • the light weight portion 4 is formed in a tapered shape so that the thickness decreases from the reinforcing portion 3 toward the flange outer peripheral portion, the rigidity of the reel members 1, 1 ⁇ / b> A, 1 ⁇ / b> B is increased. It is possible to easily reduce the weight without significantly reducing the cost.
  • the opposed inner side surfaces 11a and 12a of the first and second flange portions 11 and 12 are formed in parallel, they are pulled out when the adhesive film 6 is pulled out by hand, for example. Even when the direction (angle) is deviated from the direction orthogonal to the rotation axis or the adhesive film 6 is twisted, the dropping of the adhesive film 6 can be suppressed.
  • guide ribs 5 for guiding the adhesive film 6 are provided on the inner portions of the first and second flange portions 11 and 12, and the adhesive film 6 of the guide rib 5 is guided. Since the surface to be positioned is located on a surface orthogonal to the rotation direction of the reel member 1, it is possible to reliably prevent meandering of the adhesive film 6 during winding and withdrawal, As a result, it is possible to reliably prevent the adhesive film 6 from dropping off at the time of winding and the adhesive film 6 from being caught or blocked from being pulled out.
  • reinforcement for reinforcing the first and second flange portions 11 and 12 on the outer surfaces of the first and second flange portions 11 and 12 is provided. Since the rib 7 is provided, the rigidity of the reel members 1A and 1B can be further improved, and thereby the accuracy of the clearance between the first and second flange portions 11 and 12 can be further improved.
  • the minimum melt viscosity of the anisotropic conductive adhesive film is 3.0 ⁇ 10 4 Pa ⁇ s.
  • This minimum melt viscosity is a value measured by using a measuring plate having a diameter of 8 mm, using a rotary rheometer (manufactured by TA instrument), keeping the heating rate constant at 10 ° C./min, measuring pressure at 5 g. is there.
  • Example 1 As the reel member, a double-sided flange type made of polystyrene resin, having a diameter of the core shaft portion of 85 mm, a thickness of 1.25 mm, and a diameter of the first and second flange portions of 250 mm was used. This is of the configuration shown in FIG.
  • the reinforcing portion of the reel member had a thickness of 2.0 mm and a diameter of 185 mm. Moreover, the light weight part was formed in a flat taper shape, the height at the inner peripheral part of the flange was set to 2.0 mm which was the same as the thickness of the reinforcing part, and the thickness at the outer peripheral part of the flange was set to 1.5 mm.
  • the height of the guide rib on the outer peripheral portion of the flange was set to 0.5 mm from the inner surface of the first and second flange portions. Further, 12 guide ribs were provided at equal intervals. An anisotropic conductive adhesive film having a length of 500 m was wound around the reel member as an adhesive film.
  • Example 2 As a reel member, as shown in FIGS. 4A and 4B, a reinforcing portion having the same diameter as that of the core shaft portion, and a weight reducing portion and a reinforcing rib provided on the outer portions of the first and second flange portions. was used. The dimensions of the reel member other than the reinforcing portion and the lightening portion are the same as the corresponding portions in the first embodiment. An adhesive film having a length of 500 m was wound around the reel member.
  • the reel member has a reinforcing portion having a diameter larger than the diameter of the core shaft portion, and a lightening portion and a reinforcing rib provided on the outer portions of the first and second flange portions.
  • the dimensions of the other portions of the reel member are the same as the corresponding portions of the first embodiment.
  • An adhesive film having a length of 500 m was wound around the reel member.
  • ⁇ Comparative Example 2> As shown in FIG. 7, as the reel member, a reinforcing portion having the same diameter as the diameter of the core shaft portion, a lightening portion provided on the outer portion of the first and second flange portions, and a reinforcing rib not provided. Using. The dimension of each part of the reel member is the same as the dimension of the corresponding part in the second embodiment. An adhesive film having a length of 500 m was wound around the reel member.
  • the adhesive film was pulled out for 1 second at an interval of 1 second at a drawing tension of 50 g and a pulling speed of 500 mm / second until the end. Blocking and dropout) were visually observed.
  • the drawing angle of the adhesive film was inclined by 0 °, 10 °, and 20 ° with respect to the direction orthogonal to the rotation axis of the reel member, and each was repeatedly drawn five times. The results are shown in Table 1.
  • Example 1 in which the reinforcing portion having a diameter larger than the diameter of the core shaft portion and the lightening portion is provided on the outer surface of the first and second flange portions, the reinforcing portion and the first and second portions.
  • Example 2 and 3 in which the weight reduction part and the reinforcing rib were provided on the outer surface of the flange part, the clearance deviation at the flange outer peripheral part was small (1.15 ⁇ 0.1 mm or less).
  • Example 3 in which the weight-reducing portion and the reinforcing rib are provided on the outer surface of the first and second flange portions, the clearance deviation is 1.15 ⁇ 0. 05, very small. Further, in Examples 1 to 3, no problem occurred when the adhesive film was pulled out.
  • the drawing angle of the adhesive film is set to 0 °
  • the adhesive film is dropped twice in five times at the time of drawing, and when the drawing angle is set to 10 ° and 20 °, it is bonded five times in five times. Film dropout occurred.
  • the deflection of the outer peripheral portion of the flange due to the weight of the reel member is prevented, the accuracy of the clearance between the first and second flange portions is improved, and the adhesive film is prevented from dropping when being pulled out. We were able to prove that it can be prevented.

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Abstract

The present invention provides a configuration which makes it possible that in a reel member for taking up and paying out a long adhesive film, the adhesive film is smoothly paid out by preventing deflection of a flange outer periphery due to the own weight of the reel member. This reel member (1) is provided with: a winding core shaft portion (2) which is formed in a cylindrical shape and is able to take up an adhesive film, and first and second flange portions (11, 12) which are provided at both ends of the winding core shaft portion (2) and formed such that opposite inner surfaces (11a, 12a) are parallel to each other. A reinforced portion (3) with a constant thickness is provided near the winding core shaft portion (2) in each of the first and second flange portions (11, 12), and a weight-reduced portion (4) which is formed such that the thickness thereof is smaller than the thickness of the reinforced portion (3) is provided in the outer section of each of the first and second flange portions (11, 12) and the section on the flange outer peripheral side from the reinforced portion (3).

Description

リール部材及びフィルム収容体Reel member and film container
 本発明は、例えば異方導電性接着フィルム等の一連の長尺の接着フィルムを巻き取り且つ引き出すためのリール部材の技術に関する。 The present invention relates to a reel member technique for winding and drawing out a series of long adhesive films such as anisotropic conductive adhesive films.
 一般に、例えば、液晶パネルやICチップのような電子部品同士を電気的に接続する場合には、絶縁性接着剤中に導電性粒子を分散させた異方導電性接着フィルムが用いられる。
 また、近年、太陽電池用の電極を電気的に接続し且つ接着するための接着フィルムとして、絶縁性接着剤中に導電性粒子を含有させた導電性接着フィルムが用いられている。
 このような接着フィルムは、幅狭で長尺の剥離シート上に形成され、リール部材にロール状に巻取った形態で出荷されている。
In general, for example, when an electronic component such as a liquid crystal panel or an IC chip is electrically connected, an anisotropic conductive adhesive film in which conductive particles are dispersed in an insulating adhesive is used.
In recent years, a conductive adhesive film containing conductive particles in an insulating adhesive has been used as an adhesive film for electrically connecting and bonding electrodes for solar cells.
Such an adhesive film is formed on a narrow and long release sheet, and is shipped in the form of a reel member wound up in a roll shape.
 近年、このような接着フィルムの長尺化が望まれているが、接着フィルムが長尺化すると、リール部材のフランジ部が大径化し、その自重によってフランジ外周部にたわみが生じ、接着フィルムの円滑な引き出しを阻害するという問題がある。
 そして、接着フィルムの長尺化ができないと、短尺の接着フィルムを巻いたリール部材を頻繁に交換する必要があり、その都度生産ラインを停止するため、生産効率が低下してしまう。
In recent years, it has been desired to lengthen such an adhesive film. However, when the adhesive film becomes longer, the flange portion of the reel member has a larger diameter, and due to its own weight, the flange outer peripheral portion is bent, and the adhesive film There is a problem of hindering smooth withdrawal.
If the length of the adhesive film cannot be increased, it is necessary to frequently replace the reel member wound with the short adhesive film, and the production line is stopped each time, so that the production efficiency is lowered.
特開2007-94662号公報JP 2007-94662 A
 本発明は、このような従来の技術の課題を考慮してなされたもので、その目的とするところは、長尺の接着フィルムを巻き取り且つ引き出すリール部材において、リール部材の自重によるフランジ外周部のたわみを防止して円滑な引き出しを行うことが可能な技術を提供することにある。 The present invention has been made in consideration of the above-described problems of the prior art. The object of the present invention is to provide a reel member that winds and pulls out a long adhesive film, and a flange outer peripheral portion due to its own weight. It is an object of the present invention to provide a technique capable of preventing the deflection and performing a smooth drawing.
 上記目的を達成するためになされた本発明は、円筒形状に形成され、接着フィルムを巻取可能な巻芯軸部と、前記巻芯軸部の両端部に設けられ、対向する内側面が平行となるように形成された第1及び第2フランジ部とを備え、前記第1及び第2フランジ部の前記巻芯軸部の近傍に所定の厚さの補強部が設けられるとともに、前記第1及び第2フランジ部の外側部分で、かつ、前記補強部に対してフランジ外周側の部分に、厚さが前記補強部の厚さより薄くなるように形成された軽量化部が設けられているリール部材である。
 本発明では、前記補強部が、一定の厚さに形成されている場合にも効果的である。
 本発明では、前記第1及び第2フランジ部の外側面に、当該第1及び第2フランジ部を補強するための補強リブが設けられている場合にも効果的である。
 本発明では、前記軽量化部が、前記補強部からフランジ外周部に向って厚さが薄くなるようにテーパ状に形成されている場合にも効果的である。
 本発明では、前記第1及び第2フランジ部の内側面に、当該接着フィルムを案内するための案内リブが設けられている場合にも効果的である。
 また、本発明は、上述したいずれかのリール部材と、前記リール部材の巻芯軸部に巻き取られた接着フィルムとを有するフィルム収容体である。
 本発明では、前記接着フィルムが、絶縁性接着剤中に導電性粒子が分散された異方導電性接着フィルムである場合にも効果的である。
In order to achieve the above object, the present invention is formed in a cylindrical shape and capable of winding an adhesive film, and provided on both end portions of the core shaft portion, and opposed inner surfaces are parallel to each other. The first and second flange portions are formed so as to become, a reinforcing portion having a predetermined thickness is provided in the vicinity of the core shaft portion of the first and second flange portions, and the first And a reel having a lighter portion formed on the outer portion of the second flange portion and on the outer peripheral side of the flange with respect to the reinforcing portion so that the thickness is smaller than the thickness of the reinforcing portion. It is a member.
In the present invention, it is also effective when the reinforcing portion is formed to have a constant thickness.
The present invention is also effective when reinforcing ribs for reinforcing the first and second flange portions are provided on the outer surfaces of the first and second flange portions.
In the present invention, it is also effective when the lightening portion is formed in a tapered shape so that the thickness decreases from the reinforcing portion toward the outer peripheral portion of the flange.
In this invention, it is effective also when the guide rib for guiding the said adhesive film is provided in the inner surface of the said 1st and 2nd flange part.
Moreover, this invention is a film container which has one of the reel members mentioned above, and the adhesive film wound up by the core shaft part of the said reel member.
In the present invention, it is also effective when the adhesive film is an anisotropic conductive adhesive film in which conductive particles are dispersed in an insulating adhesive.
 本発明の場合、第1及び第2フランジ部の巻芯軸部の近傍に例えば一定の厚さの補強部が設けられるとともに、第1及び第2フランジ部の内側部分で、かつ、補強部に対してフランジ外周側の部分に、厚さが補強部の厚さより薄くなるように例えばテーパ状に形成された軽量化部が設けられていることから、補強部によってリール部材の剛性を確保した上で、第1及び第2フランジ部のフランジ外周部の重量を小さくすることができ、これによりリール部材の自重によるフランジ外周部のたわみを防止することができるので、第1及び第2フランジ部間のクリアランスの精度を向上させることができる。
 また、本発明では、第1及び第2フランジ部の対向する内側面が平行となるように形成されていることから、例えば人手によって接着フィルムを引き出す際に引出方向(角度)が回転軸線と直交する方向からずれたり接着フィルムがねじれたりした場合であっても、接着フィルムの脱落を抑制することができる。
 本発明において、第1及び第2フランジ部の外側面に、第1及び第2フランジ部を補強するための補強リブが設けられている場合には、リール部材の剛性をより向上させることができるので、第1及び第2フランジ部間のクリアランスの精度を一層向上させることができる。
 本発明において、軽量化部が、補強部からフランジ外周部に向って厚さが薄くなるようにテーパ状に形成されている場合には、リール部材の剛性を大きく損なうことなく容易に軽量化を行うことができる。
 本発明において、第1及び第2フランジ部の内側部分に、接着フィルムを案内するための案内リブが設けられている場合には、巻取時及び引出時における接着フィルムの蛇行を防止することができ、これにより巻取時における接着フィルムの脱落等及び引出時における接着フィルムの引っかかりやブロッキング等を確実に防止することができる。
In the case of the present invention, for example, a reinforcing portion having a certain thickness is provided in the vicinity of the core shaft portion of the first and second flange portions, and at the inner portion of the first and second flange portions and on the reinforcing portion. On the other hand, the flange portion is provided with a light-weighted portion, for example, tapered so that the thickness is thinner than the thickness of the reinforcing portion. Therefore, it is possible to reduce the weight of the outer peripheral portion of the flange of the first and second flange portions, thereby preventing the deflection of the outer peripheral portion of the flange due to the weight of the reel member. The accuracy of the clearance can be improved.
Further, in the present invention, since the opposing inner side surfaces of the first and second flange portions are formed to be parallel, for example, when pulling out the adhesive film by hand, the drawing direction (angle) is orthogonal to the rotation axis. Even if it is a case where it deviates from a direction to perform, or an adhesive film twists, omission of an adhesive film can be controlled.
In the present invention, when the reinforcing ribs for reinforcing the first and second flange portions are provided on the outer surfaces of the first and second flange portions, the rigidity of the reel member can be further improved. Therefore, the accuracy of the clearance between the first and second flange portions can be further improved.
In the present invention, when the light weight portion is formed in a tapered shape so that the thickness decreases from the reinforcing portion toward the outer peripheral portion of the flange, the light weight can be easily reduced without significantly reducing the rigidity of the reel member. It can be carried out.
In the present invention, when guide ribs for guiding the adhesive film are provided on the inner portions of the first and second flange portions, it is possible to prevent meandering of the adhesive film during winding and withdrawal. In this way, it is possible to reliably prevent the adhesive film from dropping off at the time of winding and the adhesive film from being caught or blocked at the time of drawing.
 本発明によれば、接着フィルムを巻き取り且つ引き出すリール部材において、リール部材の自重によるフランジ外周部のたわみを防止することができるので、一つのリール部材においてより長尺の接着フィルムを巻き付けることができる。
 その結果、本発明によれば、接着フィルムの貼付工程において、リール部材を頻繁に交換する必要がなく、生産効率を大幅に向上させることができる。
According to the present invention, in the reel member that winds up and pulls out the adhesive film, it is possible to prevent the flange outer peripheral portion from being bent due to the weight of the reel member. Therefore, it is possible to wind a longer adhesive film on one reel member. it can.
As a result, according to the present invention, it is not necessary to frequently replace the reel member in the adhesive film sticking step, and the production efficiency can be greatly improved.
(a):本発明に係るリール部材の実施の形態の内側の構成を示す平面図(b):図1(a)のA-A線断面図(c):図1(a)のB-B線断面図(A): Plan view showing the inner structure of the embodiment of the reel member according to the present invention (b): AA line sectional view of FIG. 1 (a) (c): B— of FIG. 1 (a) B line cross section 同リール部材の全体構成を示す断面図Sectional drawing which shows the whole structure of the reel member 本発明に係るフィルム収容体の実施の形態の全体構成を示す断面図Sectional drawing which shows the whole structure of embodiment of the film container which concerns on this invention (a):本発明に係るリール部材の他の実施の形態を示す平面図(b):図1(a)のC-C線断面図(c):本実施の形態の変形例を示す断面図(A): Plan view showing another embodiment of the reel member according to the present invention (b): Sectional view taken along the line CC of FIG. 1 (a) (c): Section showing a modification of the present embodiment Figure (a)(b):本発明のリール部材における各部分の寸法関係を示す説明図(A) (b): Explanatory drawing which shows the dimensional relationship of each part in the reel member of this invention 比較例1のリール部材の構成を示す断面図Sectional drawing which shows the structure of the reel member of the comparative example 1 比較例2のリール部材の構成を示す断面図Sectional drawing which shows the structure of the reel member of the comparative example 2 比較例3のリール部材の構成を示す断面図Sectional drawing which shows the structure of the reel member of the comparative example 3
 以下、本発明の好ましい実施の形態を図面を参照して詳細に説明する。
 図1(a)は、本発明に係るリール部材の実施の形態の内側の構成を示す平面図、図1(b)は、図1(a)のA-A線断面図、図1(c)は、図1(a)のB-B線断面図である。また、図2は、本実施の形態のリール部材の全体構成を示す断面図である。
Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the drawings.
1A is a plan view showing an inner configuration of an embodiment of a reel member according to the present invention, FIG. 1B is a cross-sectional view taken along line AA of FIG. 1A, and FIG. ) Is a cross-sectional view taken along the line BB of FIG. FIG. 2 is a cross-sectional view showing the overall configuration of the reel member of the present embodiment.
 本実施の形態のリール部材1は、寸法安定性を確保する観点から、ポリスチレン樹脂からなるもので、図1(a)~(c)に示すように、フィルム巻取装置又はフィルム引出装置の駆動軸10に装着されるようになっている。 The reel member 1 of the present embodiment is made of polystyrene resin from the viewpoint of ensuring dimensional stability. As shown in FIGS. 1A to 1C, the reel member 1 is driven by a film winding device or a film drawing device. The shaft 10 is attached.
 リール部材1は、例えば異方導電性接着フィルム等の長尺の接着フィルムが巻き付けられる円筒形状の巻芯軸部2を有し、この巻芯軸部2の両端部に、円板形状の第1及び第2フランジ部11、12が一体的に設けられている。 The reel member 1 has, for example, a cylindrical core shaft portion 2 around which a long adhesive film such as an anisotropic conductive adhesive film is wound. The first and second flange portions 11 and 12 are integrally provided.
 本実施の形態の場合、第1及び第2フランジ部11、12は、対向する内側面11a、12a(図2参照)が回転軸線Oに対して直交する平面となるように平行に形成され、同一の構成を有している。 In the case of the present embodiment, the first and second flange portions 11 and 12 are formed in parallel so that the opposed inner side surfaces 11a and 12a (see FIG. 2) are planes orthogonal to the rotation axis O, It has the same configuration.
 第1及び第2フランジ部11、12の巻芯軸部2の近傍には、例えば円形状の補強部3がそれぞれ設けられている。
 この補強部3は、第1及び第2フランジ部11、12の内側面と平行に形成された外側面を有し、一定の厚さとなるように形成されている。
In the vicinity of the core shaft portion 2 of the first and second flange portions 11 and 12, for example, circular reinforcing portions 3 are provided, respectively.
The reinforcing portion 3 has an outer surface formed in parallel with the inner surfaces of the first and second flange portions 11 and 12, and is formed to have a constant thickness.
 第1及び第2フランジ部11、12の外側部分で補強部3に対しフランジ外周側の部分には、それぞれ軽量化部4が設けられている。
 この軽量化部4は、補強部3からフランジ外周側に向って補強部3より厚さが薄くなるようにテーパ状に形成されている。
 なお、本実施の形態では、軽量化部4の内側面は、第1及び第2フランジ部11、12の内側面11a、12aとそれぞれ連結され平面状に形成されている。
The weight reduction part 4 is provided in the outer peripheral part with respect to the reinforcement part 3 in the outer part of the 1st and 2nd flange parts 11 and 12, respectively.
The lightening portion 4 is formed in a tapered shape so that the thickness is thinner than the reinforcing portion 3 from the reinforcing portion 3 toward the outer peripheral side of the flange.
In the present embodiment, the inner side surface of the weight reducing portion 4 is connected to the inner side surfaces 11a and 12a of the first and second flange portions 11 and 12, and is formed in a flat shape.
 さらに、第1及び第2フランジ部11、12の内側面11a、12a上で、かつ、巻芯軸部2に対してフランジ外周側の部分には、接着フィルムを案内するための案内リブ5がそれぞれ設けられている。 Further, guide ribs 5 for guiding the adhesive film are provided on the inner side surfaces 11a and 12a of the first and second flange portions 11 and 12 and on the outer peripheral side of the flange with respect to the core shaft portion 2. Each is provided.
 この案内リブ5は、リール部材1の回転軸線Oを中心として放射直線状に延びる複数の凸部から構成されている。
 なお、案内リブ5の各頂部には、所定のアールが施されている。
The guide rib 5 is composed of a plurality of convex portions extending in a radial straight line around the rotation axis O of the reel member 1.
A predetermined radius is applied to each top portion of the guide rib 5.
 図3は、本発明に係るフィルム収容体の実施の形態の全体構成を示す断面図である。
 図3に示すように、図2に示すリール部材1を図示しないフィルム巻取装置の駆動軸に装着し、巻芯軸部2に長尺の接着フィルム6を巻き付けることにより、本実施の形態のフィルム収容体20が得られる。
FIG. 3 is a cross-sectional view showing the overall configuration of the embodiment of the film container according to the present invention.
As shown in FIG. 3, the reel member 1 shown in FIG. 2 is mounted on a drive shaft of a film winding device (not shown), and a long adhesive film 6 is wound around the core shaft portion 2, thereby A film container 20 is obtained.
  図4(a)~(c)は、本発明に係るリール部材の他の実施の形態を示すもので、図4(a)は平面図、図4(b)は図4(a)のC-C線断面図、図4(c)は、本実施の形態の変形例を示す断面図である。 4 (a) to 4 (c) show another embodiment of a reel member according to the present invention. FIG. 4 (a) is a plan view, and FIG. 4 (b) is a diagram C in FIG. 4 (a). FIG. 4C is a cross-sectional view showing a modification of the present embodiment.
 図4(a)~(c)に示すように、本実施の形態のリール部材1Aは、第1及び第2フランジ部11、12の外側面に補強リブ7が設けられている。
 本実施の形態の補強リブ7は、リール部材1の回転軸線Oを中心として放射直線状に延びる複数の凸部から構成されている。
 本発明の場合、特に限定されることはないが、補強効果を確保する観点からは、補強リブ7の頂部が回転軸線Oに対して直交する平面となるように形成することが好ましい。
As shown in FIGS. 4A to 4C, the reel member 1A of the present embodiment is provided with reinforcing ribs 7 on the outer surfaces of the first and second flange portions 11 and 12.
The reinforcing rib 7 of the present embodiment is composed of a plurality of convex portions extending in a radial straight line around the rotation axis O of the reel member 1.
In the case of the present invention, although not particularly limited, it is preferable to form the top of the reinforcing rib 7 so as to be a plane orthogonal to the rotation axis O from the viewpoint of securing the reinforcing effect.
 また、本実施の形態の場合、図4(b)に示すように、補強部3の径が巻芯軸部2の径と同等になるように構成したり、図4(c)に示すように、補強部3の径が巻芯軸部2の径より大きくなるように構成することもできる。 Further, in the case of the present embodiment, as shown in FIG. 4B, the diameter of the reinforcing portion 3 is configured to be equal to the diameter of the core shaft portion 2, or as shown in FIG. Moreover, the diameter of the reinforcing portion 3 can be configured to be larger than the diameter of the core shaft portion 2.
 図5(a)(b)は、本発明のリール部材における各部分の寸法関係を示す説明図で、図5(a)は、図1(a)~(c)及び図2に示す実施の形態に対応するもの、図5(b)は、図4(a)~(c)に示す実施の形態に対応するものである。 5 (a) and 5 (b) are explanatory views showing the dimensional relationship of each part in the reel member of the present invention, and FIG. 5 (a) is an embodiment shown in FIGS. 1 (a) to 1 (c) and FIG. FIG. 5 (b) corresponds to the embodiment shown in FIGS. 4 (a) to 4 (c).
 図5(a)(b)に示すように、本発明に係るリール部材1、1A、1Bは、長尺(300~600m)の接着フィルム6に有効となる、大径の第1及び第2フランジ部11、12を有している。
 具体的には、第1及び第2フランジ部11、12の直径が250~300mmで、第1及び第2フランジ部11、12間の間隔、すなわち、巻芯軸部2の厚さtが、1.0~1.3mmのものに特に有効となるものである。
As shown in FIGS. 5 (a) and 5 (b), the reel members 1, 1A and 1B according to the present invention are effective for a long (300 to 600 m) adhesive film 6 and have a large diameter first and second. The flange portions 11 and 12 are provided.
Specifically, the diameter of the first and second flange portions 11 and 12 is 250 to 300 mm, and the distance between the first and second flange portions 11 and 12, that is, the thickness t of the core shaft portion 2 is: This is particularly effective when the thickness is 1.0 to 1.3 mm.
 この場合、巻芯軸部2の径dは、必要な剛性を確保し且つフランジ外周部の軽量化を図る観点からは、(第1及び第2フランジ部11、12の直径/2.5)±10%に設定することが好ましい。
 具体的には、フランジ外周部の軽量化を図る観点からは、100mm程度に設定することが好ましい。
In this case, the diameter d of the core shaft portion 2 is (diameter of the first and second flange portions 11 and 12 / 2.5) from the viewpoint of securing necessary rigidity and reducing the weight of the outer peripheral portion of the flange. It is preferable to set to ± 10%.
Specifically, from the viewpoint of reducing the weight of the outer peripheral portion of the flange, it is preferable to set it to about 100 mm.
 また、図5(a)に示す実施の形態の場合、補強部3の径D1は、必要な剛性を確保し且つフランジ外周部の軽量化を図る観点からは、(第1及び第2フランジ部11、12の直径/1.5)±10%に設定することが好ましい。
 この場合、具体的に好ましい補強部3の径D1は、80~150mmであるが、軽量化を図る観点からは、90mm程度に設定することが好ましい。
 なお、本実施の形態の場合、図5(b)に示す実施の形態と異なり補強リブ7を設けていないことから、補強部3の径D1が巻芯軸部2の径dより大きくなるように構成されている。
In addition, in the case of the embodiment shown in FIG. 5 (a), the diameter D 1 of the reinforcing section 3, from the viewpoint of reducing the weight of the and flange outer peripheral part to secure the necessary rigidity, (first and second flanges It is preferable to set the diameter of the portions 11 and 12 / 1.5) ± 10%.
In this case, the specifically preferred diameter D 1 of the reinforcing portion 3 is 80 to 150 mm, but is preferably set to about 90 mm from the viewpoint of weight reduction.
In the case of the present embodiment, unlike the embodiment shown in FIG. 5B, the reinforcing rib 7 is not provided, and therefore the diameter D 1 of the reinforcing portion 3 is larger than the diameter d of the core shaft portion 2. It is configured as follows.
 他方、図5(a)(b)に示す実施の形態において、軽量化部4の比H1:H2は、必要な剛性を確保し且つフランジ外周部の軽量化を図る観点からは、好ましくは5:4~3:2であり、より好ましくは4:3である。
 具体的には、好ましい中心側の軽量化部4の大きさH1は、1.7~2.5mmであり、好ましい外周部側の軽量化部4の大きさH2は、1.0~1.7mmである。
On the other hand, in the embodiment shown in FIGS. 5 (a) and 5 (b), the ratio H 1 : H 2 of the weight reducing portion 4 is preferable from the viewpoint of securing necessary rigidity and reducing the weight of the outer peripheral portion of the flange. Is from 5: 4 to 3: 2, more preferably 4: 3.
Specifically, the preferable size H 1 of the lightening portion 4 on the center side is 1.7 to 2.5 mm, and the preferable size H 2 of the lightening portion 4 on the outer peripheral side is 1.0 to 2.5 mm. 1.7 mm.
 一方、図5(b)に示す実施の形態の場合は、補強リブ7が設けられていることから、補強部3の径D2は、図5(a)に示す実施の形態の補強部3の径D1より小さくなるように、例えば巻芯軸部2の径dと同等となるように設定することができる。
 この場合、具体的に好ましい補強部3の径D2は、60~150mmであるが、軽量化を図る観点からは、70mm程度に設定することが好ましい。
On the other hand, in the case of the embodiment shown in FIG. 5B, since the reinforcing rib 7 is provided, the diameter D 2 of the reinforcing portion 3 is the reinforcing portion 3 of the embodiment shown in FIG. For example, it can be set to be equal to the diameter d of the core shaft portion 2 so as to be smaller than the diameter D 1 of the core shaft 2.
In this case, the specifically preferred diameter D 2 of the reinforcing portion 3 is 60 to 150 mm, but is preferably set to about 70 mm from the viewpoint of weight reduction.
 また、上述したように、補強リブ7は、その頂部が回転軸線Oに対して直交する平面となるように形成することが好ましい。その場合、フランジ外周部における補強リブ7の高さh1は、0.5~1.5mmに設定することが好ましい。 Further, as described above, the reinforcing rib 7 is preferably formed so that the top portion thereof is a plane orthogonal to the rotation axis O. In that case, it is preferable that the height h 1 of the reinforcing rib 7 on the outer peripheral portion of the flange is set to 0.5 to 1.5 mm.
 一方、補強リブ7の本数は、リール径が大きくなるに伴い増加させることが好ましい。
 本発明が適用される範囲では、8本~24本が好ましく、より好ましくは、12本~24本である。
On the other hand, the number of reinforcing ribs 7 is preferably increased as the reel diameter increases.
In the range to which the present invention is applied, 8 to 24 are preferable, and 12 to 24 are more preferable.
 補強リブ7の本数が8本より少ないと、補強効果が不十分なため、フランジ部分が歪むおそれがあり、他方、補強リブ7の本数が24本より多いと、自重によりフランジ外周部にたわみが生じ、接着フィルム6の円滑な引出しを阻害するおそれがある。 If the number of the reinforcing ribs 7 is less than 8, the reinforcing effect is insufficient, and the flange portion may be distorted. On the other hand, if the number of the reinforcing ribs 7 is more than 24, the outer periphery of the flange may bend due to its own weight. This may occur and hinder smooth withdrawal of the adhesive film 6.
 リール部材1のより大径化に対しては、第1及び第2フランジ部11、12の外周部分に多くの補強リブ7を設ける構成を採用することもできる。
 さらに、図5(a)(b)に示す実施の形態において、案内リブ5の高さh2は、必要な剛性を確保し且つフランジ外周部の軽量化を図る観点からは、0.4~0.5mmとすることが好ましい。
In order to increase the diameter of the reel member 1, a configuration in which many reinforcing ribs 7 are provided on the outer peripheral portions of the first and second flange portions 11 and 12 may be employed.
Further, in the embodiment shown in FIGS. 5 (a) and 5 (b), the height h 2 of the guide rib 5 is 0.4 to 4 from the viewpoint of securing necessary rigidity and reducing the weight of the outer peripheral portion of the flange. The thickness is preferably 0.5 mm.
 さらにまた、案内リブ5間の間隔(クリアランス)は、リブ面への接着フィルム貼り付き防止と隙間への接着フィルム脱落防止の観点からは、接着フィルム6の幅に対し、0.05~0.10mm離間するように設定することが好ましい。 Furthermore, the distance between the guide ribs 5 (clearance) is 0.05 to 0. 0 with respect to the width of the adhesive film 6 from the viewpoint of preventing the adhesive film from sticking to the rib surface and preventing the adhesive film from dropping into the gap. It is preferable to set so as to be 10 mm apart.
 一方、案内リブ5の本数は、リール径が大きくなるに伴い増加させることが好ましい。
 本発明が適用される範囲では、8本~24本が好ましく、より好ましくは、12本~24本である。
On the other hand, it is preferable to increase the number of guide ribs 5 as the reel diameter increases.
In the range to which the present invention is applied, 8 to 24 are preferable, and 12 to 24 are more preferable.
 案内リブ5の本数が8本より少ないと、接着フィルム6の巻取後に横置きで放置したり輸送時に接着フィルム6にずれが生じ、他方、案内リブ5の本数が24本より多いと、巻取時に接着フィルム6の乗り上げが発生するおそれがあり、同時にリブ面への接着フィルム6の付着のリスクが高まる。
 リール部材1のより大径化に対しては、第1及び第2フランジ部11、12の外周部分に多くの案内リブ5を設ける構成を採用することもできる。
If the number of guide ribs 5 is less than 8, the adhesive film 6 may be left sideways after winding of the adhesive film 6 or may be displaced during transportation. On the other hand, if the number of guide ribs 5 is greater than 24, There is a possibility that the adhesive film 6 may run up at the time of taking, and at the same time, the risk of adhesion of the adhesive film 6 to the rib surface increases.
In order to increase the diameter of the reel member 1, it is possible to employ a configuration in which many guide ribs 5 are provided on the outer peripheral portions of the first and second flange portions 11 and 12.
 以上述べた本実施の形態においては、第1及び第2フランジ部11、12の巻芯軸部2の近傍に一定の厚さの補強部3が設けられるとともに、第1及び第2フランジ部11、12の内側部分で、かつ、補強部3に対してフランジ外周側の部分に、厚さが補強部3の厚さより薄くなるようにテーパ状に形成された軽量化部4が設けられていることから、補強部3によってリール部材1、1A、1Bの剛性を確保した上で、第1及び第2フランジ部11、12のフランジ外周部の重量を小さくすることができ、これによりリール部材1、1A、1Bの自重によるフランジ外周部のたわみを防止することができるので、第1及び第2フランジ部11、12間のクリアランスの精度を向上させることができる。 In the present embodiment described above, the reinforcing portion 3 having a certain thickness is provided in the vicinity of the core shaft portion 2 of the first and second flange portions 11 and 12, and the first and second flange portions 11 are provided. , 12 and a portion on the outer peripheral side of the flange with respect to the reinforcing portion 3 is provided with a lightening portion 4 formed in a tapered shape so that the thickness is thinner than the thickness of the reinforcing portion 3. Therefore, the rigidity of the reel members 1, 1 </ b> A, 1 </ b> B can be ensured by the reinforcing portion 3, and the weight of the outer peripheral portion of the first and second flange portions 11, 12 can be reduced. Since the deflection of the outer peripheral portion of the flange due to its own weight of 1A and 1B can be prevented, the accuracy of the clearance between the first and second flange portions 11 and 12 can be improved.
 また、本実施の形態では、軽量化部4が、補強部3からフランジ外周部に向って厚さが薄くなるようにテーパ状に形成されていることから、リール部材1、1A、1Bの剛性を大きく損なうことなく容易に軽量化を行うことができる。 Further, in the present embodiment, since the light weight portion 4 is formed in a tapered shape so that the thickness decreases from the reinforcing portion 3 toward the flange outer peripheral portion, the rigidity of the reel members 1, 1 </ b> A, 1 </ b> B is increased. It is possible to easily reduce the weight without significantly reducing the cost.
 さらに、本実施の形態では、第1及び第2フランジ部11、12の対向する内側面11a、12aが平行となるように形成されていることから、例えば人手によって接着フィルム6を引き出す際に引出方向(角度)が回転軸線と直交する方向からずれたり接着フィルム6がねじれたりした場合であっても、接着フィルム6の脱落を抑制することができる。 Further, in the present embodiment, since the opposed inner side surfaces 11a and 12a of the first and second flange portions 11 and 12 are formed in parallel, they are pulled out when the adhesive film 6 is pulled out by hand, for example. Even when the direction (angle) is deviated from the direction orthogonal to the rotation axis or the adhesive film 6 is twisted, the dropping of the adhesive film 6 can be suppressed.
 さらにまた、本実施の形態では、第1及び第2フランジ部11、12の内側部分に、接着フィルム6を案内するための案内リブ5が設けられ、しかも、案内リブ5の接着フィルム6を案内する面が、リール部材1の回転方向に対して直交する面上に位置するように設けられていることから、巻取時及び引出時における接着フィルム6の蛇行を確実に防止することができ、これにより巻取時における接着フィルム6の脱落等及び引出時における接着フィルム6の引っかかりやブロッキング等を確実に防止することができる。 Furthermore, in the present embodiment, guide ribs 5 for guiding the adhesive film 6 are provided on the inner portions of the first and second flange portions 11 and 12, and the adhesive film 6 of the guide rib 5 is guided. Since the surface to be positioned is located on a surface orthogonal to the rotation direction of the reel member 1, it is possible to reliably prevent meandering of the adhesive film 6 during winding and withdrawal, As a result, it is possible to reliably prevent the adhesive film 6 from dropping off at the time of winding and the adhesive film 6 from being caught or blocked from being pulled out.
 一方、図4(a)~(c)に示す実施の形態においては、第1及び第2フランジ部11、12の外側面に、第1及び第2フランジ部11、12を補強するための補強リブ7が設けられていることから、リール部材1A、1Bの剛性をより向上させることができ、これにより第1及び第2フランジ部11、12間のクリアランスの精度を一層向上させることができる。 On the other hand, in the embodiment shown in FIGS. 4A to 4C, reinforcement for reinforcing the first and second flange portions 11 and 12 on the outer surfaces of the first and second flange portions 11 and 12 is provided. Since the rib 7 is provided, the rigidity of the reel members 1A and 1B can be further improved, and thereby the accuracy of the clearance between the first and second flange portions 11 and 12 can be further improved.
 以下、実施例及び比較例を挙げて本発明を具体的に説明するが、本発明は以下の実施例に限定されるものではない。
<接着フィルムの作成>
 接着フィルムとして、幅1.0mmの剥離シート(図示せず)上に乾燥後の厚さが30μmの異方導電性接着剤をフィルム状に塗布形成した異方導電性接着フィルムを用いた。なお、接着剤の種類はエポキシ系熱硬化型のものである。
EXAMPLES Hereinafter, although an Example and a comparative example are given and this invention is demonstrated concretely, this invention is not limited to a following example.
<Creation of adhesive film>
As the adhesive film, an anisotropic conductive adhesive film in which an anisotropic conductive adhesive having a thickness of 30 μm after drying was formed on a release sheet (not shown) having a width of 1.0 mm was used. The type of adhesive is an epoxy thermosetting type.
 ここで、異方導電性接着フィルムの最低溶融粘度は、3.0×104Pa・sである。
 この最低溶融粘度は、回転式レオメータ(TA instrument社製)を用い、昇温速度が10℃/分、測定圧力が5gで一定に保持し、直径8mmの測定プレートを使用して測定した値である。
Here, the minimum melt viscosity of the anisotropic conductive adhesive film is 3.0 × 10 4 Pa · s.
This minimum melt viscosity is a value measured by using a measuring plate having a diameter of 8 mm, using a rotary rheometer (manufactured by TA instrument), keeping the heating rate constant at 10 ° C./min, measuring pressure at 5 g. is there.
<実施例1>
 リール部材として、ポリスチレン樹脂からなり、巻芯軸部の直径が85mm、厚さが1.25mmで、第1及び第2フランジ部の径が250mmの両面フランジタイプのものを用いた。これは、図2に示す構成のものである。
<Example 1>
As the reel member, a double-sided flange type made of polystyrene resin, having a diameter of the core shaft portion of 85 mm, a thickness of 1.25 mm, and a diameter of the first and second flange portions of 250 mm was used. This is of the configuration shown in FIG.
 リール部材の補強部は、厚さを2.0mmとし、径を185mmとした。
 また、軽量化部は平面テーパ状に形成し、フランジ内周部における高さを補強部の厚さと同一の2.0mmとし、フランジ外周部における厚さが1.5mmとなるようにした。
The reinforcing portion of the reel member had a thickness of 2.0 mm and a diameter of 185 mm.
Moreover, the light weight part was formed in a flat taper shape, the height at the inner peripheral part of the flange was set to 2.0 mm which was the same as the thickness of the reinforcing part, and the thickness at the outer peripheral part of the flange was set to 1.5 mm.
 一方、案内リブのフランジ外周部における高さは、第1及び第2フランジ部の内側面から0.5mmとなるようにした。
 また、案内リブは、等間隔で12本設けた。
 このリール部材に、接着フィルムとして長さ500mの異方導電性接着フィルムを巻き付けた。
On the other hand, the height of the guide rib on the outer peripheral portion of the flange was set to 0.5 mm from the inner surface of the first and second flange portions.
Further, 12 guide ribs were provided at equal intervals.
An anisotropic conductive adhesive film having a length of 500 m was wound around the reel member as an adhesive film.
<実施例2>
 リール部材として、図4(a)(b)に示すように、巻芯軸部と同一径の補強部と、第1及び第2フランジ部の外側部分に軽量化部及び補強リブを設けたものを用いた。このリール部材の補強部及び軽量化部以外の寸法は、実施例1の対応する部分の寸法と同一である。
 このリール部材に長さ500mの接着フィルムを巻き付けた。
<Example 2>
As a reel member, as shown in FIGS. 4A and 4B, a reinforcing portion having the same diameter as that of the core shaft portion, and a weight reducing portion and a reinforcing rib provided on the outer portions of the first and second flange portions. Was used. The dimensions of the reel member other than the reinforcing portion and the lightening portion are the same as the corresponding portions in the first embodiment.
An adhesive film having a length of 500 m was wound around the reel member.
<実施例3>
 リール部材として、図4(c)に示すように、巻芯軸部の径より大径の補強部と、第1及び第2フランジ部の外側部分に軽量化部及び補強リブを設けたものを用いた。このリール部材のその他の部分の寸法は、実施例1の対応する部分の寸法と同一である。
 このリール部材に長さ500mの接着フィルムを巻き付けた。
<Example 3>
As shown in FIG. 4C, the reel member has a reinforcing portion having a diameter larger than the diameter of the core shaft portion, and a lightening portion and a reinforcing rib provided on the outer portions of the first and second flange portions. Using. The dimensions of the other portions of the reel member are the same as the corresponding portions of the first embodiment.
An adhesive film having a length of 500 m was wound around the reel member.
<比較例1>
 リール部材として、図6に示すように、第1及び第2フランジ部の外側部分に軽量化部及び補強リブを設けず、第1及び第2フランジ部の内側に軽量化部及び案内リブを設けたものを用いた。このリール部材の各部分の寸法は、実施例1の対応する部分の寸法と同一である。
 このリール部材に長さ500mの接着フィルムを巻き付けた。
<Comparative Example 1>
As the reel member, as shown in FIG. 6, the lightening portion and the guide rib are provided inside the first and second flange portions without providing the lightening portion and the reinforcing rib on the outer portion of the first and second flange portions. Used. The dimension of each part of the reel member is the same as the dimension of the corresponding part in the first embodiment.
An adhesive film having a length of 500 m was wound around the reel member.
<比較例2>
 リール部材として、図7に示すように、巻芯軸部の径と同一径の補強部と、第1及び第2フランジ部の外側部分に軽量化部を設け、補強リブを設けなかったものを用いた。このリール部材の各部分の寸法は、実施例2の対応する部分の寸法と同一である。
 このリール部材に長さ500mの接着フィルムを巻き付けた。
<Comparative Example 2>
As shown in FIG. 7, as the reel member, a reinforcing portion having the same diameter as the diameter of the core shaft portion, a lightening portion provided on the outer portion of the first and second flange portions, and a reinforcing rib not provided. Using. The dimension of each part of the reel member is the same as the dimension of the corresponding part in the second embodiment.
An adhesive film having a length of 500 m was wound around the reel member.
<比較例3>
 リール部材として、図8に示すように、第1及び第2フランジ部の外側部分に軽量化部及び補強リブを設けないものを用いた。このリール部材は、従来のリール部材の構成のものである。
 このリール部材に長さ500mの接着フィルムを巻き付けた。
<Comparative Example 3>
As the reel member, as shown in FIG. 8, a member that does not have a light weight portion and a reinforcing rib on the outer portion of the first and second flange portions was used. This reel member has the structure of a conventional reel member.
An adhesive film having a length of 500 m was wound around the reel member.
<評価>                                              
 実施例1~3及び比較例1~3によって作成したリール部材(フィルム収容体)をそれぞれ24時間室温の環境下で放置し、フランジ外周部における第1及び第2フランジ部間のクリアランスをレーザー反射式変位計を用いて測定した。その結果を表1に示す。
<Evaluation>
The reel members (film containers) prepared according to Examples 1 to 3 and Comparative Examples 1 to 3 are left to stand in a room temperature environment for 24 hours, respectively, and the clearance between the first and second flange portions on the outer periphery of the flange is reflected by the laser. It measured using the type displacement meter. The results are shown in Table 1.
 また、接着フィルムを、引出張力50g、引張速度500mm/秒で1秒間のインターバルをおいて1秒間の引き出しを、最後まで繰り返し行い、引出時及び引出後の接着フィルムの状態(引出時の引っかかり、ブロッキング、脱落)を目視で観察した。
 この場合、接着フィルムの引出角度をリール部材の回転軸線と直交する方向に対して0°、10°、20°傾斜させてそれぞれ5回繰り返して引き出した。その結果を表1に示す。
In addition, the adhesive film was pulled out for 1 second at an interval of 1 second at a drawing tension of 50 g and a pulling speed of 500 mm / second until the end. Blocking and dropout) were visually observed.
In this case, the drawing angle of the adhesive film was inclined by 0 °, 10 °, and 20 ° with respect to the direction orthogonal to the rotation axis of the reel member, and each was repeatedly drawn five times. The results are shown in Table 1.
Figure JPOXMLDOC01-appb-T000001
Figure JPOXMLDOC01-appb-T000001
<評価結果>
 表1から明らかなように、巻芯軸部の径より大径の補強部と第1及び第2フランジ部の外側面に軽量化部を設けた実施例1、補強部と第1及び第2フランジ部の外側面に軽量化部及び補強リブを設けた実施例2、3では、フランジ外周部におけるクリアランスの狂いが小さかった(1.15±0.1mm以下)。
<Evaluation results>
As is apparent from Table 1, Example 1 in which the reinforcing portion having a diameter larger than the diameter of the core shaft portion and the lightening portion is provided on the outer surface of the first and second flange portions, the reinforcing portion and the first and second portions. In Examples 2 and 3 in which the weight reduction part and the reinforcing rib were provided on the outer surface of the flange part, the clearance deviation at the flange outer peripheral part was small (1.15 ± 0.1 mm or less).
 特に、巻芯軸部の径より大径の補強部と第1及び第2フランジ部の外側面に軽量化部及び補強リブを設けた実施例3では、クリアランスの狂いが1.15±0.05と非常に小さかった。
 さらに、実施例1~3においては、接着フィルムの引出時において何ら問題が生じなかった。
In particular, in Example 3 in which the weight-reducing portion and the reinforcing rib are provided on the outer surface of the first and second flange portions, the clearance deviation is 1.15 ± 0. 05, very small.
Further, in Examples 1 to 3, no problem occurred when the adhesive film was pulled out.
 これに対し、第1及び第2フランジ部の外側部分に軽量化部及び補強リブを設けず、第1及び第2フランジ部の内側に軽量化部及び案内リブを設けた比較例1の場合、フランジ外周部におけるクリアランスの狂いが小さかった(1.15±0.1mm)が、接着フィルムの引出角度を10°にした場合に、引出時に5回中2回接着フィルムの脱落が発生するとともに、引出角度を20°にした場合には5回中5回接着フィルムの脱落が発生した。 On the other hand, in the case of the comparative example 1 in which the lightening portion and the reinforcing rib are not provided on the outside portions of the first and second flange portions, and the lightening portion and the guide rib are provided on the inside of the first and second flange portions, The clearance deviation at the flange outer periphery was small (1.15 ± 0.1 mm), but when the drawing angle of the adhesive film was set to 10 °, the adhesive film dropped out twice out of 5 times during drawing, When the drawing angle was 20 °, the adhesive film dropped out 5 times out of 5 times.
 一方、巻芯軸部の径と同一径の補強部と、第1及び第2フランジ部の外側部分に軽量化部を設け、補強リブを設けなかった比較例2の場合は、接着フィルムの引出時における脱落は生じなかったが、フランジ外周部におけるクリアランスの狂いが大きくなるとともに(1.15±0.2mm)、引出時において、引っかかりが生じた。 On the other hand, in the case of Comparative Example 2 in which the reinforcing portion having the same diameter as the diameter of the core shaft portion, the lightening portion is provided in the outer portions of the first and second flange portions, and the reinforcing rib is not provided, the adhesive film is drawn out. Although the dropout at the time did not occur, the clearance deviation at the outer peripheral portion of the flange became large (1.15 ± 0.2 mm), and at the time of pulling out, a catch occurred.
 さらに、第1及び第2フランジ部の外側部分に軽量化部及び補強リブを設けない比較例3の場合は、フランジ外周部におけるクリアランスの狂いが大きくなるとともに(1.15±0.4mm)、引出時において、引っかかり及びブロッキングが生じた。 Furthermore, in the case of Comparative Example 3 in which the lightening portion and the reinforcing rib are not provided on the outer portions of the first and second flange portions, the clearance deviation in the flange outer peripheral portion increases (1.15 ± 0.4 mm), At the time of withdrawal, catching and blocking occurred.
 また、接着フィルムの引出角度を0°にした場合に、引出時に5回中2回接着フィルムの脱落が発生するとともに、引出角度を10°及び20°にした場合には5回中5回接着フィルムの脱落が発生した。 In addition, when the drawing angle of the adhesive film is set to 0 °, the adhesive film is dropped twice in five times at the time of drawing, and when the drawing angle is set to 10 ° and 20 °, it is bonded five times in five times. Film dropout occurred.
 以上の結果から、本発明によれば、リール部材の自重によるフランジ外周部のたわみを防止し、第1及び第2フランジ部間のクリアランスの精度を向上させるとともに、引出時の接着フィルムの脱落を防止できることを実証することができた。 From the above results, according to the present invention, the deflection of the outer peripheral portion of the flange due to the weight of the reel member is prevented, the accuracy of the clearance between the first and second flange portions is improved, and the adhesive film is prevented from dropping when being pulled out. We were able to prove that it can be prevented.
1…リール部材
2…巻芯軸部
3…補強部
4…軽量化部
5…案内リブ
6…接着フィルム
7…補強リブ
10…駆動軸
11…第1フランジ部
12…第2フランジ部
O…回転軸線 
DESCRIPTION OF SYMBOLS 1 ... Reel member 2 ... Core shaft part 3 ... Reinforcement part 4 ... Lightening part 5 ... Guide rib 6 ... Adhesive film 7 ... Reinforcement rib 10 ... Drive shaft 11 ... 1st flange part 12 ... 2nd flange part O ... Rotation Axis

Claims (7)

  1.  円筒形状に形成され、接着フィルムを巻取可能な巻芯軸部と、
     前記巻芯軸部の両端部に設けられ、対向する内側面が平行となるように形成された第1及び第2フランジ部とを備え、
     前記第1及び第2フランジ部の前記巻芯軸部の近傍に所定の厚さの補強部が設けられるとともに、
     前記第1及び第2フランジ部の外側部分で、かつ、前記補強部に対してフランジ外周側の部分に、厚さが前記補強部の厚さより薄くなるように形成された軽量化部が設けられているリール部材。
    A core shaft portion formed in a cylindrical shape and capable of winding an adhesive film;
    A first flange portion and a second flange portion provided at both ends of the core shaft portion and formed so that opposing inner side surfaces are parallel;
    A reinforcing portion having a predetermined thickness is provided in the vicinity of the core shaft portion of the first and second flange portions,
    A lightening portion formed so that the thickness is thinner than the thickness of the reinforcing portion is provided on the outer portion of the first and second flange portions and on the flange outer peripheral side with respect to the reinforcing portion. Reel member.
  2.  前記補強部が、一定の厚さに形成されている請求項1記載のリール部材。 The reel member according to claim 1, wherein the reinforcing portion is formed to have a constant thickness.
  3.  前記第1及び第2フランジ部の外側面に、当該第1及び第2フランジ部を補強するための補強リブが設けられている請求項1又は2のいずれか1項記載のリール部材。 3. The reel member according to claim 1, wherein reinforcing ribs for reinforcing the first and second flange portions are provided on outer surfaces of the first and second flange portions.
  4.  前記軽量化部が、前記補強部からフランジ外周部に向って厚さが薄くなるようにテーパ状に形成されている請求項1乃至3のいずれか1項記載のリール部材。 The reel member according to any one of claims 1 to 3, wherein the lightening portion is formed in a tapered shape so that the thickness thereof decreases from the reinforcing portion toward the outer peripheral portion of the flange.
  5.  前記第1及び第2フランジ部の内側面に、当該接着フィルムを案内するための案内リブが設けられている請求項1乃至4のいずれか1項記載のリール部材。 The reel member according to any one of claims 1 to 4, wherein guide ribs for guiding the adhesive film are provided on inner side surfaces of the first and second flange portions.
  6.  円筒形状に形成され、接着フィルムを巻取可能な巻芯軸部と、前記巻芯軸部の両端部に設けられ、対向する内側面が平行となるように形成された第1及び第2フランジ部とを備え、前記第1及び第2フランジ部の前記巻芯軸部の近傍に所定の厚さの補強部が設けられるとともに、前記第1及び第2フランジ部の外側部分で、かつ、前記補強部に対してフランジ外周側の部分に、厚さが前記補強部の厚さより薄くなるように形成された軽量化部が設けられているリール部材と、
     前記リール部材の巻芯軸部に巻き付けられた接着フィルムとを有するフィルム収容体。
    A core shaft portion formed in a cylindrical shape and capable of winding an adhesive film, and first and second flanges provided at both ends of the core shaft portion so that opposing inner surfaces are parallel to each other A reinforcing portion having a predetermined thickness in the vicinity of the core shaft portion of the first and second flange portions, an outer portion of the first and second flange portions, and the A reel member provided with a weight reduction portion formed so that the thickness is thinner than the thickness of the reinforcing portion on the flange outer peripheral side with respect to the reinforcing portion;
    A film container having an adhesive film wound around a core shaft portion of the reel member.
  7.  前記接着フィルムが、絶縁性接着剤中に導電性粒子が分散された異方導電性接着フィルムである請求項6記載のフィルム収容体。  The film container according to claim 6, wherein the adhesive film is an anisotropic conductive adhesive film in which conductive particles are dispersed in an insulating adhesive.
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