WO2014003306A1 - Reduced slag ball pre-melt flux for ladle furnace and method for manufacturing same - Google Patents

Reduced slag ball pre-melt flux for ladle furnace and method for manufacturing same Download PDF

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Publication number
WO2014003306A1
WO2014003306A1 PCT/KR2013/003825 KR2013003825W WO2014003306A1 WO 2014003306 A1 WO2014003306 A1 WO 2014003306A1 KR 2013003825 W KR2013003825 W KR 2013003825W WO 2014003306 A1 WO2014003306 A1 WO 2014003306A1
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Prior art keywords
slag
less
reducing slag
slag ball
reducing
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PCT/KR2013/003825
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French (fr)
Korean (ko)
Inventor
오상윤
김창학
강기웅
강정훈
이원영
Original Assignee
주식회사 에코마이스터
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Publication of WO2014003306A1 publication Critical patent/WO2014003306A1/en

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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B18/00Use of agglomerated or waste materials or refuse as fillers for mortars, concrete or artificial stone; Treatment of agglomerated or waste materials or refuse, specially adapted to enhance their filling properties in mortars, concrete or artificial stone
    • C04B18/04Waste materials; Refuse
    • C04B18/14Waste materials; Refuse from metallurgical processes
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B5/00Treatment of  metallurgical  slag ; Artificial stone from molten  metallurgical  slag 
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21BMANUFACTURE OF IRON OR STEEL
    • C21B3/00General features in the manufacture of pig-iron
    • C21B3/04Recovery of by-products, e.g. slag
    • C21B3/06Treatment of liquid slag
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F9/00Making metallic powder or suspensions thereof
    • B22F9/02Making metallic powder or suspensions thereof using physical processes
    • B22F9/06Making metallic powder or suspensions thereof using physical processes starting from liquid material
    • B22F9/08Making metallic powder or suspensions thereof using physical processes starting from liquid material by casting, e.g. through sieves or in water, by atomising or spraying
    • B22F9/082Making metallic powder or suspensions thereof using physical processes starting from liquid material by casting, e.g. through sieves or in water, by atomising or spraying atomising using a fluid
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21BMANUFACTURE OF IRON OR STEEL
    • C21B2400/00Treatment of slags originating from iron or steel processes
    • C21B2400/02Physical or chemical treatment of slags
    • C21B2400/022Methods of cooling or quenching molten slag
    • C21B2400/024Methods of cooling or quenching molten slag with the direct use of steam or liquid coolants, e.g. water
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21CPROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
    • C21C7/00Treating molten ferrous alloys, e.g. steel, not covered by groups C21C1/00 - C21C5/00
    • C21C7/0087Treatment of slags covering the steel bath, e.g. for separating slag from the molten metal
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/20Recycling
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/91Use of waste materials as fillers for mortars or concrete

Definitions

  • the present invention is a reduced slag ball preparation (Flux: ⁇ ⁇ ⁇ ) manufactured to recycle LF slag, which is a waste generated during the secondary refining process of a steel mill, and phosphorus (P) in the steelmaking process.
  • the present invention relates to a reducing slag ball preparation agent and a method for manufacturing the same, which are easily utilized for the production of clean steel by reducing components such as sulfur and sulfur (S), and more particularly, turning steel reduction slag in a molten slag pot.
  • the molten steel reduction slag is made into a ball shape of spherical particles by dropping it on a dish and quenching by spraying a high pressure gas from an atomizer nozzle onto the falling steelmaking reduction slag.
  • the weight percent contains 12 wt% or less of SiO 2 , 35 to 66 wt% of CaO, 10 to 40 wt% of Al 2 O 3, 10 wt% or less of MgO, 5 wt% or less of MnO, 10 wt% or less of T-Fe, and 1 wt% or less of TiO 2 .
  • Spherical in shape This invention relates to a steelmaking reducing slag ball preparation using a steelmaking reducing slag ball (LF slag ball), characterized in that the spherical degree is 0.9 to 1.0, the particle diameter is 5.0mm or less, and a manufacturing method thereof.
  • slag preparations include soda ash, quicklime, and sintered ore, and carbon (C), manganese (Mn), phosphorus (P), and sulfur (S) generated during the refining of molten steel during steelmaking in steel mills.
  • C carbon
  • Mn manganese
  • P phosphorus
  • S sulfur
  • impurities contained in the slag with the passage of time is prevented from diffusing again into the river, thereby producing high quality steel.
  • quicklime which is used as a slag aid
  • CaO quicklime
  • the molten steel is easily separated by improving fluidity in an electric furnace melting process, and slag is formed to absorb and remove various impurities. It is used in a large amount with other materials in the process, but its property is formed as powder as shown in FIG. 1, and it is easily changed and is highly hydrated.
  • the use of airtight containers must be used during transportation and storage, so their use is limited and they are inadequate for their role as preparations.
  • the present invention is a reduced slag ball manufactured by recycling steelmaking reducing slag, which is a waste generated in the secondary refining process of steel mills, to reduce phosphorous (P), sulfur (S) and the like in the steelmaking process to produce clean steel It is to provide a steelmaking slag ball preparation agent and a method of manufacturing the same that is easily recycled to.
  • the step of dropping the molten reduction slag tapping in the refining furnace during the steelmaking process through the tundish Injecting high pressure air into the falling molten reducing slag from a nozzle to separate the molten reducing slag into microdroplets; And quenching the microdroplets at an appropriate particle size and dry-density condition by the injected high-pressure air and the ambient atmosphere.
  • a method for manufacturing a reduced steel slag ball preparation comprising a.
  • the proper particle size of the sphere in the quenching step is 5.0mm or less, and the dry density is characterized in that 2.5 ⁇ 3.8g / cm 3 .
  • the falling steel reducing slag is characterized in that the drop in the state maintaining 1300 to 1900.
  • the nozzle is characterized in that for injecting air of 100 to 200 °C.
  • a steelmaking reducing slag ball aid according to the first aspect, the main component by weight percent SiO 2 12wt% or less, CaO 35-66wt%, Al 2 O 3 10-40wt% , MgO 10wt% or less, MnO 5wt% or less, T-Fe 10wt% or less, TiO 2 1wt% or less, and has a spherical degree of 0.9 to 1.0, particle diameter of 0.6 to 5.0mm Ball refills are provided.
  • the steelmaking reducing slag ball preparation agent is preferably utilized in the production of clean steel by reducing components such as phosphorus (P) and sulfur (S) during the steelmaking process.
  • reducing components such as phosphorus (P) and sulfur (S) during the steelmaking process.
  • the high content of Al 2 O 3 in the component promotes the reduction reaction of Fe oxide and promotes the dephosphorization and desulfurization to facilitate the removal of impurities, which can increase the recovery rate of the metal component, and the economic effect is large. It is made of granules and is easy to handle.
  • Figure 2 is a photograph illustrating the steelmaking reducing slag ball preparation agent according to the present invention
  • A is a steelmaking reducing slag ball preparation agent having a particle size of 1.0mm or less
  • B is a steelmaking reducing slag ball of a particle size of 2.0mm or less
  • C shows the reduced steel slag ball less than 5.0mm
  • d shows the steel reducing slag ball preparation mixed with various particle sizes.
  • Figure 3 is a block diagram showing an embodiment of a method for producing a reduced steel slag ball preparation according to the present invention.
  • Method for producing a steelmaking reducing slag ball preparation comprises the steps of 1) dropping the molten reduction slag tapping from the refining furnace during the steelmaking process through a tundish by the processing equipment described below, 2) the falling melt reduction Injecting high pressure air from the nozzle into the slag to separate the molten reducing slag into fine droplets, and 3) rapidly cooling the fine droplets to an appropriate particle size and dry density condition by the injected high pressure air and an ambient atmosphere. Characterized in consisting of steps.
  • Spherical reducing slag balls and some fibrous reducing slag are generated according to the conditions of the molten reduction slag in step 1) and the air spraying condition in step 2).
  • the steelmaking reduction slag ball preparation agent according to the present invention is produced by the steelmaking reduction slag ball production apparatus developed by the applicant including a tundish, injection device.
  • the molten steel reducing slag (hereinafter referred to as a "reduction slag") is intended to drop while flowing in a predetermined direction.
  • the tundish is formed to be inclined at a predetermined angle so that the reducing slag in the molten state supplied from the refinery is retained and discharged.
  • the injector scatters molten reducing slag falling from the tundish. That is, the injector is located below the tundish to inject the injection to the molten reducing slag falling from the tundish to cool and solidify.
  • the injector makes the reducing slag scattered by spraying the injection to the reducing slag in the molten state falling in the tundish to form a reducing slag ball.
  • the injector comprises an air injector for injecting air to the reducing slag falling in the molten state to scatter the reducing slag. That is, the spraying device for spraying the sprayed to the molten reducing slag falling from the tundish is made of an air injector for injecting air to make the molten reducing slag scattered.
  • the molten reducing slag falling from the tundish is scattered by the high-pressure air injected, and the reducing slag falls in the form of a ball.
  • the reducing slag in the molten state falling from the tundish by the air injected from the air injector is loaded in a required position after flying a predetermined distance.
  • the injection environment such as pressure, flow rate and temperature of the air injected from the air injector can be variously changed according to the amount of reducing slag in the molten state falling in the tundish, the position and angle of the air injector It can be variously changed according to the injection conditions, such as the amount of the reducing slag or the production form of the reducing slag ball.
  • the injector is made of an air injector for injecting air, but the injector may be made of a gas injector for injecting gas. That is, the injector may be constituted by a gas injector for injecting and scattering gas into the reducing slag so as to cool and solidify the reducing slag in the molten state falling from the tundish.
  • the gas injected from the gas injector is preferably made of nitrogen or the like to easily scatter and cool the reducing slag in the molten state, but is not limited thereto.
  • the injection conditions such as the pressure, flow rate and temperature of the gas injected from the gas injector, and the injection conditions such as the position and angle of the gas injector depend on the amount of reducing slag in the molten state falling in the tundish. It is variously variable according to.
  • the injection device may be made of a cooling water injection device for spraying the cooling water to the reducing slag to scatter the reducing slag. That is, the injector may be configured as a coolant injector that sprays cooling water onto the reducing slag falling from the tundish to the molten state to scatter and cool the solidified slag.
  • the spraying conditions such as the pressure, flow rate and temperature of the coolant sprayed from the coolant spray device and the position and angle of the coolant spray device vary depending on the amount of reducing slag in the molten state falling in the tundish. Is variable.
  • the lamina flow chamber that can control the scattering trajectory and cooling rate of the reducing slag scattered by adjusting the amount and speed of the injection, such as air, gas or cooling water injected from the injector is connected.
  • a lamina flow chamber for controlling the scattering trajectory and cooling rate of the reducing slag is connected to the injector by adjusting the amount and speed of the sprayed material such as air, gas or cooling water sprayed from the injector to scatter the reducing slag. Is installed.
  • the lamina flow chamber has an inlet and an outlet on one side and the other side, and is formed in a shape of increasing in diameter from the inlet and the outlet toward the center, and at least one passage partitioned therein for the injection therethrough. It is formed over.
  • valve-type damper is provided at the center of each passage so as to be open / closeable in order to adjust the amount and speed of the injection, such as air, gas, or cooling water.
  • valve-type damper is installed at the center of each passage of the lamina flow chamber and rotated and varied about its central axis to open / close each passage, thereby being supplied to the injector and reducing slag.
  • the flow guide is provided on the front of the tundish to adjust the scattering direction, the fall distance and the scattering trajectory of the reducing slag scattered through the injection device. That is, a flow guide for adjusting the scattering direction, the fall distance and the scattering trajectory of the high temperature reducing slag scattered upward and left and right when scattering the reducing slag is provided through the injection device.
  • the flow guide has a coolant jacket for supplying coolant to the outside thereof, and a coolant spray nozzle for spraying coolant supplied through the coolant jacket is formed therein.
  • the reducing slag scattered by the spray slag, the fall distance and the scattering trajectory are adjusted to contact the reducing slag on the surface of the flow guide. It is possible to prevent the injection flow of the injector due to surface wear and slag accumulation.
  • the coolant is supplied to the coolant jacket of the flow guide, and the supplied coolant is sprayed through the coolant spray nozzle to prevent surface wear and slag accumulation occurring in the flow guide.
  • the coolant spray nozzle After supplying the cooled air or gas to the spray it may be made to prevent the surface wear and slag accumulation phenomenon generated in the flow guide.
  • a slope chute is provided between the injector and the conveying conveyor so that the reducing slag that is dropped through the injector and then dropped is provided on the front side of the injector and flows to the conveying conveyor for conveying the reducing slag.
  • the slope chute is formed to be inclined at a predetermined angle so as to flow the reducing slag dropped after being scattered through the injector to the transport conveyor.
  • the link conveyor is provided at the front end of the slope chute in order to transfer the reducing slag that falls and accumulates at the front end of the slope chute to the slope chute does not reach the slope chute of the reducing slag that has been dropped through the spray device after falling. do.
  • the link conveyor in front of the slope chute in order to flow into the conveying conveyor by transporting the reducing slag dropped to the slope chute without falling to the slope chute, but falling to the slope chute to the slope chute after falling through the injector Is provided.
  • the link conveyor is a kind of chain conveyor having a high heat resistance in order to withstand the high temperature of the reduced reducing slag, and is made to be automatically processed by forcibly transferring the reducing slag to the slope chute.
  • the link conveyor After falling through the injector by the structure as described above, the falling slag, the drop slag dropped to the front side of the slope chute the link conveyor is transferred to the slope chute, the slope chute is reduced slag transferred through the link conveyor And the reducing slag that has previously fallen flows into the conveying conveyor.
  • an inlet cooling chute for forced cooling by injecting air or / and water to the reducing slag that is dropped through the injector. That is, while falling through the injector to fall, while reducing the slag, such as high temperature reducing slag to the appropriate granularity and dry density conditions to cool and solidify the reducing slag by spraying air or / and water for forced cooling
  • An inlet cooling suit is provided.
  • the inlet cooling chute comprises an air jet and a coolant jet.
  • the reducing slag can be completely cooled by injecting air or / and water into the reducing slag ball falling after being scattered from the injector through the inlet cooling chute, and a transfer facility installed at the rear end such as a bucket elevator. Its service life and driving efficiency are improved.
  • the air inlet and / or cooling water in the inlet cooling chute passes through the inlet cooling chute. It is rapidly cooled by air and / or cooling water in the spray section and transported to the bucket elevator to protect conveying equipment such as bucket elevators and subsequent belt conveyors and extend their life.
  • the reduced slag ball preparation manufacturing apparatus is provided with a waste heat recovery device to recover the high temperature heat generated from the reduced slag and reuse it. That is, in the case of spraying the injection in the injector to scatter the reducing slag falling from the tundish, the waste heat recovery device is installed above the direction in which the reducing slag is scattered to recover the high temperature heat generated from the reducing slag. After recovery, reuse it.
  • the waste heat recovery apparatus is provided as a closed circuit to continuously increase the temperature generated in the reducing slag to a specific temperature in order to increase the heat recovery rate in the hot air generated in the reducing slag and to circulate it in the closed circuit and to circulate the above temperature.
  • hot air is supplied to the waste heat recovery apparatus, and the waste heat generated in the reducing slag is recycled and reused by repeating this process.
  • the waste heat recovery apparatus is installed above the reducing slag in the scattering direction to recover the waste heat generated from the reducing slag, but if the waste heat generated from the reducing slag is easy to recover, the waste heat recovery apparatus is installed close to the tundish. It is also possible to be installed above the refining furnace.
  • the high-temperature waste heat recovered by the waste heat recovery apparatus may be used for drying cakes, briquettes, or the like, or used in waste heat recovery boilers to produce electricity, and at the same time, for steam production or heating. Can be.
  • a monitoring device for determining the supply amount, the discharge amount and the entire process of the reduction of the slag in the molten state supplied to the tundish from the refining furnace.
  • the monitoring device is connected to the camera and the computer provided on one side of the tundish to monitor the tundish and the camera for monitoring and displaying the supply amount, discharge amount and overall process of the reducing slag is connected to the computer It consists of a configuration including a warning device that lights up a warning light or generates a warning sound when an error occurs.
  • the supply amount and discharge amount tapping out of the refining furnace in real time by the camera is photographed in real time, the photographed supply amount and discharge amount are transferred to the computer, the processed data is processed and reduced slag Adjust the supply amount and discharge amount.
  • the computer lights a warning light or generates a warning sound and delivers it to the field worker.
  • the various data measured and calculated through the monitoring system is transmitted to the central management system, thereby automatically controlling the entire process.
  • the warning device When an error occurs, the warning device is configured to deliver an abnormal situation to a site worker by lighting a warning light or generating a warning sound.In case of an error, the warning device transmits an error message to a wireless device such as a mobile phone, a smartphone, a PDA, etc. of the worker. It is also possible to be configured to convey the above situation.
  • an emergency operation tundish for replacing the tundish and a tapping loader (Launder) connected to one side of the emergency operation tundish are provided to enable emergency operation when the tundish is broken. It is made possible. That is, when an emergency situation occurs, such as a failure of the steelmaking reduction slag ball preparation manufacturing apparatus according to the present invention is made to switch to the tapping loader direction through the emergency operation tundish so that emergency operation is possible.
  • the switch from the tundish to the emergency operation tundish is operated by a hydraulic or power motor, and the emergency operation tundish is moved in a horizontal rotation according to the position of the tapping loader, and when an emergency occurs Continuous operation is possible.
  • a predetermined amount of reducing slag is tapped in a refining furnace, and the reduced slag in the molten state is supplied to the tundish (S10).
  • the reducing slag supplied from the refinery to the tundish is about 1300 to 1900 °C degree, the tundish is positioned at an angle inclined.
  • the reduction slag supply amount and discharge amount of the molten state tapping in the refining furnace in real time with a camera of the monitoring device and after calculating the data according to the supplied supply amount and the discharge amount and calculates the supply amount and discharge amount of the reduced slag Adjust
  • the reducing slag which is tapping in the refinery is formed in a molten state at a high temperature, and is scattered to the front side of the tundish by an injector for spraying the injection for the lower side of the tundish (S20). ).
  • the reducing slag scattered to the front side of the tundish is scattered in a constant trajectory and at the same time as the reduced slag ball.
  • the injector is made of an air injector or gas injector or a coolant injector is made to inject air or gas or coolant to the reducing slag in the molten state (S30).
  • the injection of the injection to the reducing slag in the injection device is controlled by the amount and speed of the injection sprayed by the lamina flow chamber is injected from the injection device to control the scattering trajectory and cooling rate of the reducing slag. That is, by controlling the opening and closing of the damper of the lamina flow chamber according to the supply amount and the discharge amount of the reducing slag in the molten state tapping in the refinery, the amount and speed of the injection injected from the injector is adjusted.
  • the lamina flow chamber is connected to a monitoring device, and the scattering trajectory and cooling rate of the reducing slag are controlled by adjusting the amount and speed of injection of the injection device according to the real-time supply and discharge amount of the reducing slag calculated by the monitoring device. It is preferably made to adjust.
  • the reduced slag ball is guided by a flow guide installed on the front of the tundish, so that the silicon manganese slag does not fly up, down, left, right and irregularly, but forms a scattering direction and a scattering trajectory, while the chute chute To fall.
  • the reduced slag that has been scattered and then dropped into the slope chute is ball-shaped and is transferred to the inlet cooling chute along the slope of the slope chute, and the reducing slag ball that does not reach the slope chute is automatically transferred back to the slope chute through the link conveyor. do.
  • the reduced slag ball is transferred to the inlet cooling chute along the inclined surface of the slope chute and cooled.
  • the inlet cooling chute cools the reducing slag ball by spraying air or / and cooling water to the reducing slag ball through an air injection unit and a cooling water injection unit by an automated valve and a temperature sensor, and reduces it through a bucket elevator at a later stage. Feed the slag ball.
  • the monitoring device monitors the supply amount, discharge amount and the entire process of the reducing slag supplied to the tundish from the refinery in real time, and when an abnormality occurs, the warning light is turned on or a warning sound is generated to notify the operator of the abnormal situation. Safety accidents on site can be prevented.
  • the emergency operation is possible by switching the direction to the tapping loader through the emergency operation tundish, as well as continuous operation is possible.
  • Steelmaking reducing slag contains a large amount of CaO and Al 2 O 3 components, the viscosity of the molten slag is relatively low. Therefore, a ball-shaped reducing slag is easily generated depending on the temperature of the molten reducing slag in the step of separating the molten reducing slag into fine droplets by spraying high pressure air onto the falling molten reducing slag.
  • the temperature of the molten reduced slag at the time of falling is 1300-1900 degreeC, and it is preferable to manufacture a reduced slag ball. At this time, if the temperature is less than 1300 ° C too high viscosity clogging occurs in the tundish, and if it exceeds 1900 ° C the physical properties of the reducing slag ball is reduced by oxidation.
  • the molten reducing slag falls from the slag port via tundish.
  • the distance from the nozzle when the molten reduction slag is dropped and dropped vertically is not defined in the present invention, the farther the distance is, the lower the efficiency of transferring energy of air to the slag is, so that the tip of the nozzle and the falling slag do not touch.
  • an injection nozzle called an atomizer nozzle as close as possible, and it is preferable that the air injection height is also directed to the upper side as much as possible so that the state of the slag remains as molten as possible before the air injection.
  • nozzles for injecting air it is generally desirable to obtain spherical particles by using a single-hole straight nozzle.
  • the cooling effect of air is enhanced by using a Laval jet nozzle. It is also possible to use a nozzle.
  • the nozzle is characterized in that for injecting air of 100 to 200 °C. At this time, when temperature is less than 100 degreeC, a viscosity will become high too much and the quantity of fiber generation will increase, and when it exceeds 200 degreeC, economic efficiency will fall.
  • the linear velocity of air at the tip of the nozzle is preferably 50 to 90 m / s, more preferably 60 to 90 m / s, and in the case of a jet nozzle, in consideration of the degree of deceleration until reaching the slag from the nozzle Mach 1.5 to 3 can be used.
  • the reducing slag ball aid is 12 wt% or less SiO 2 , CaO 35 to 66 wt%, Al 2 O 3 10 to 40 wt%, MgO 10 wt% or less, MnO 5 wt% or less, T-Fe 10 wt% or less, TiO 2 It contains 1 wt% or less, and is spherical in shape, and has a sphericity of 0.9 to 1.0 and a particle diameter of 5.0 mm or less.
  • the sphericity of the reducing slag ball aid of the present invention is calculated by the following formula (1).
  • Sphericity surface area of a sphere with a volume equal to the particle / surface area of the particle
  • Particle surface area means the actual surface area of a particular particle.
  • surface area of a sphere having a volume equivalent to a particle is meant the surface area of an imaginary sphere having a volume equivalent to a particular particle.
  • the sphericity of the reducing slag ball aid of the present invention was 0.9 to 1.0, and the particle diameter was 5.0 mm or less.
  • the steelmaking reducing slag ball preparation agent according to the present invention is introduced during the steelmaking process to debin the steelmaking slag and desulfurization by the following reaction formula.
  • the molten furnace used Moly Heater as a heating element the commercial temperature was 1700 °C, the temperature increase rate was up to 3 °C / min.
  • the heating space of the melting furnace was 300mm long, 300mm long, 230mm high.
  • the atomizing system consists of tundish and air spray nozzles.
  • the tundish is a device to fall while allowing the molten reduction slag to be tapping by a predetermined amount.
  • the air injection nozzle is a device for injecting high pressure air to the falling molten reduction slag.
  • the reducing slag was heated in a melting furnace over 3 hours. The temperature was maintained after raising the temperature to 1700 ° C. After confirming that the reducing slag was molten, the molten slag was dropped through the tundish while injecting air from the air spray nozzle at the bottom.
  • the nozzle used was a slit nozzle.
  • the atomizing time was 1 minute 50 seconds in total.
  • the atomizing performance rate (reducing slag ball) was 53-67% compared to the sample input amount, and in addition to reducing slag ball, some reducing slag fibers were also generated.
  • the reduced slag ball preparation showed the form of balls and short fibers having a greenish color close to turquoise.
  • Reducing slag ball as described above is spherical than the general reducing slag and has a variety of sizes of about 5mm or less, and has a dense structure and high hardness than the existing slag.
  • the unit volume weight is high, the absorption rate is low, and the performance rate is high compared with the hydrated slag.
  • the content of CaO and Al 2 O 3 in the component is also high to promote the reduction reaction of the Fe oxide to increase the recovery of the metal component, it can be used to remove impurities in the metal slag by promoting dephosphorization and desulfurization during the reaction.
  • the slag basicity affects the flowability and the slag fluidity promotes the reaction, the basicity of the slag is known to be a very important factor in the steel reaction. Therefore, the preparation of the quench reduction slag ball preparation is essential for environmental and economic factors.
  • the steelmaking reduction slag ball preparation agent may be used as a building material, concrete aggregate, asphalt pavement aggregate, polymer concrete aggregate, water treatment media, cover material or anti-slip material in addition to the preparation agent.

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Abstract

The present invention relates to a reduced slag ball pre-melt flux and to a method for manufacturing same, wherein a reduced slag ball pre-melt flux is manufactured for recycling ladle furnace reduced slag (LF slag), which is a waste product generated from the secondary refining process of a steel mill, by reducing the components of phosphorus (P), sulfur (S), etc. in a ladle furnace process to thereby be easily applied to the manufacture of clean steel. More particularly, the present invention relates to a reduced slag ball pre-melt flux for ladle furnace and to a method for manufacturing same characterized in that melted LF slag is manufactured in a ball shape with spherical particles by dropping melted LF slag from inside a slag pot onto a turn dish and by quenching melted LF slag during said dropping by atomizing high pressure gas from an atomizer nozzle, wherein the reduced slag ball pre-melt flux is characterized in that it uses an LF slag ball containing 12 wt% or less of SiO2, 35 to 66 wt% of CaO, 10 to 40 wt% of Al2O3, 10 wt% or less of MgO, 5 wt% or less of MnO, 10 wt% or less of T-Fe, and 1 wt% or less of TiO2 as main ingredients, and in that it uses an LF slag ball having a spherical shape of 0.9 to 1.0 sphericity, and having a particle size of 5.0 mm or smaller.

Description

제강 환원슬래그 볼 조재제 및 그 제조방법Steelmaking slag ball preparation and its manufacturing method
본 발명은 제철소의 2차 정련(Secondary refining) 과정에서 발생되는 폐기물인 제강 환원슬래그(LF slag)를 재활용하기 위해 제조된 환원슬래그 볼 조재제(Flux: 造滓劑)로서 제강 공정 중의 인(P), 황(S) 등 성분을 감소시켜 청정강 제조에 용이하게 활용되는 환원슬래그 볼 조재제 및 그 제조방법에 관한 것으로, 보다 상세하게는 용융된 슬래그 포트(Slag pot)내의 제강 환원슬래그를 턴디시에 낙하시키고, 낙하되는 용융 제강 환원슬래그에 분사 노즐(Atomizer nozzle)로부터 고압의 가스를 분사하여 급냉시킴으로써 용융 제강 환원슬래그를 구형의 입자로 된 볼 형상으로 제조한 것을 특징으로 하며, 주요성분은 중량 퍼센트로 SiO2 12wt% 이하, CaO 35 내지 66wt%, Al2O3 10 내지 40wt%, MgO 10wt%이하, MnO 5wt% 이하, T-Fe 10wt% 이하, TiO2 1wt% 이하를 함유하고 있고, 형상이 구형(Spherical)으로 구형도가 0.9 내지 1.0, 입경이 5.0mm 이하를 특징으로 하는 제강 환원슬래그 볼(LF slag ball)을 이용한 제강 환원슬래그 볼 조재제 및 그 제조방법에 관한 것이다. The present invention is a reduced slag ball preparation (Flux: 造 滓 劑) manufactured to recycle LF slag, which is a waste generated during the secondary refining process of a steel mill, and phosphorus (P) in the steelmaking process. The present invention relates to a reducing slag ball preparation agent and a method for manufacturing the same, which are easily utilized for the production of clean steel by reducing components such as sulfur and sulfur (S), and more particularly, turning steel reduction slag in a molten slag pot. The molten steel reduction slag is made into a ball shape of spherical particles by dropping it on a dish and quenching by spraying a high pressure gas from an atomizer nozzle onto the falling steelmaking reduction slag. The weight percent contains 12 wt% or less of SiO 2 , 35 to 66 wt% of CaO, 10 to 40 wt% of Al 2 O 3, 10 wt% or less of MgO, 5 wt% or less of MnO, 10 wt% or less of T-Fe, and 1 wt% or less of TiO 2 . , Spherical in shape This invention relates to a steelmaking reducing slag ball preparation using a steelmaking reducing slag ball (LF slag ball), characterized in that the spherical degree is 0.9 to 1.0, the particle diameter is 5.0mm or less, and a manufacturing method thereof.
일반적으로, 슬래그 조재제는 소다회, 생석회, 소결광 등이 있으며 제철소의 제강조업시 용강(쇳물)을 정련하는 과정에서 발생되는 탄소(C), 망간(Mn), 인(P), 황(S), 규소(Si) 등의 불순 성분을 제거하고, 슬래그를 저융점화하여 슬래그 유동성을 양호하게 하고 강의 청정도를 높이기 위하여 용융상태의 강 속에 존재하는 비금속 개재물과의 분리를 용이하게 하여 불순성분을 제어함과 동시에 시간이 경과함에 따른 슬래그 중에 함유된 불순물이 다시 강 속으로 확산되는 현상을 방지하므로 양질의 강을 생산할 수 있는 효과가 있는 것으로 알려져 있다. In general, slag preparations include soda ash, quicklime, and sintered ore, and carbon (C), manganese (Mn), phosphorus (P), and sulfur (S) generated during the refining of molten steel during steelmaking in steel mills. To control impurities by removing impurities such as silicon (Si), lowering slag to improve slag fluidity and improving cleanliness of steel, and to facilitate separation from non-metallic inclusions in molten steel. At the same time, it is known that an impurity contained in the slag with the passage of time is prevented from diffusing again into the river, thereby producing high quality steel.
통상적으로, 슬래그 조재제로 사용되는 생석회(CaO)는 석회석을 소성로에서 일정한 온도로 가열하여 만든 것으로 전기로 용해 공정에서 유동성을 좋게하여 용강을 용이하게 분리시키며, 각 종 불순물을 흡수 제거하기 위하여 슬래그 형성과정에서 다른 재제와 함께 다량으로 사용되나 그 성질은 도1에 도시된 바와 같이 분말(Powder)로 형성되어 있어 쉽게 변하고 수화성이 강하여 공기중에 노출되면 발열반응에 의한 화재위험도 따를 뿐더러 위험물 취급 품목으로 운반, 저장시는 반드시 밀폐용기를 사용하도록 되어 있어 그 사용이 제한적이고 조재제로서의 역할에 부적합한 점이 많았다. Typically, quicklime (CaO), which is used as a slag aid, is produced by heating limestone at a constant temperature in a calcination furnace. The molten steel is easily separated by improving fluidity in an electric furnace melting process, and slag is formed to absorb and remove various impurities. It is used in a large amount with other materials in the process, but its property is formed as powder as shown in FIG. 1, and it is easily changed and is highly hydrated. The use of airtight containers must be used during transportation and storage, so their use is limited and they are inadequate for their role as preparations.
또한, 물과의 접촉 시 화학반응을 일으켜 부피가 팽창하므로 도로용 골재 또는 콘크리트 대체제로 사용될 경우 균열을 발생시켜 그 사용은 극히 제한적이었다. 또한, 분화로 인한 분말 특성으로 부원료로의 재투입시 비산 등으로 분진을 발생시키거나 집진시설에 흡입되어 그 사용에 어려움이 따랐다. In addition, when the contact with water causes a chemical reaction and expands the volume, when used as a road aggregate or concrete substitute, it causes cracks and its use is extremely limited. In addition, due to the characteristics of the powder due to differentiation, when re-injection into the subsidiary materials generated dust due to scattering or inhaled in the dust collector, its use was difficult.
본 발명은 제철소의 2차 정련(Secondary refining) 과정에서 발생되는 폐기물인 제강 환원슬래그를 재활용하여 제조된 환원슬래그 볼로서 제강 공정 중의 인(P), 황(S) 등 성분을 감소시켜 청정강 제조에 용이하게 재활용되는 제강 환원슬래그 볼 조재제 및 그 제조방법을 제공하는 데 있다.The present invention is a reduced slag ball manufactured by recycling steelmaking reducing slag, which is a waste generated in the secondary refining process of steel mills, to reduce phosphorous (P), sulfur (S) and the like in the steelmaking process to produce clean steel It is to provide a steelmaking slag ball preparation agent and a method of manufacturing the same that is easily recycled to.
상기 해결하고자 하는 과제는 다음과 같은 해결 수단에 의해 달성된다.The problem to be solved is achieved by the following solution means.
본 발명의 제1 태양에 따르면, 제강 공정 중에 정련로에서 출탕되는 용융 환원슬래그를 턴디시를 통해 낙하시키는 단계; 상기 낙하하는 용융 환원슬래그에 노즐로부터 고압의 에어를 분사하여 상기 용융 환원슬래그를 미세액적으로 분리하는 단계; 및 상기 미세액적을 상기 분사되는 고압의 에어와 주위 분위기에 의해 적정한 입도와 절건밀도 조건으로 급냉시키는 단계;를 포함하여 이루어지는 것을 특징으로 하는 제강 환원슬래그 볼 조재제의 제조방법이 제공된다.According to the first aspect of the present invention, the step of dropping the molten reduction slag tapping in the refining furnace during the steelmaking process through the tundish; Injecting high pressure air into the falling molten reducing slag from a nozzle to separate the molten reducing slag into microdroplets; And quenching the microdroplets at an appropriate particle size and dry-density condition by the injected high-pressure air and the ambient atmosphere. Provided is a method for manufacturing a reduced steel slag ball preparation comprising a.
본 발명의 바람직한 실시예에 의하면, 상기 급냉단계에서의 구형의 적정한 입도는 5.0mm 이하, 그리고 절건밀도는 2.5~3.8g/cm3 인 것을 특징으로 한다.According to a preferred embodiment of the present invention, the proper particle size of the sphere in the quenching step is 5.0mm or less, and the dry density is characterized in that 2.5 ~ 3.8g / cm 3 .
본 발명의 바람직한 실시예에 의하면, 상기 낙하되는 제강 환원슬래그는 1300 내지 1900를 유지한 상태로 낙하되는 것을 특징으로 한다.According to a preferred embodiment of the present invention, the falling steel reducing slag is characterized in that the drop in the state maintaining 1300 to 1900.
본 발명의 바람직한 실시예에 의하면, 상기 노즐은 100 내지 200℃의 에어를 분사하는 것을 특징으로 한다.According to a preferred embodiment of the present invention, the nozzle is characterized in that for injecting air of 100 to 200 ℃.
본 발명의 다른 태양에 따르면, 상기 제1 태양에 따른 제강 환원슬래그 볼 조재제가 제공되는 바, 주요성분이 중량 퍼센트로 SiO2 12wt% 이하, CaO 35 내지 66wt%, Al2O3 10 내지 40wt%, MgO 10wt%이하, MnO 5wt% 이하, T-Fe 10wt% 이하, TiO2 1wt% 이하를 함유하고, 구형도가 0.9 내지 1.0, 입경이 0.6 내지 5.0mm를 가지는 것을 특징으로 하는 급냉 제강 환원슬래그 볼 조재제가 제공된다. According to another aspect of the present invention, there is provided a steelmaking reducing slag ball aid according to the first aspect, the main component by weight percent SiO 2 12wt% or less, CaO 35-66wt%, Al 2 O 3 10-40wt% , MgO 10wt% or less, MnO 5wt% or less, T-Fe 10wt% or less, TiO 2 1wt% or less, and has a spherical degree of 0.9 to 1.0, particle diameter of 0.6 to 5.0mm Ball refills are provided.
가급적, 상기 제강 환원슬래그 볼 조재제는 제강 공정 중의 인(P), 황(S) 등의 성분을 감소시켜 청정강 제조에 용이하게 활용되는 것이 바람직하다.Preferably, the steelmaking reducing slag ball preparation agent is preferably utilized in the production of clean steel by reducing components such as phosphorus (P) and sulfur (S) during the steelmaking process.
본 발명에 따른 제강 환원슬래그 볼 조재제는 염기성 조재제의 대체품으로써 사용도 높은 생석회(CaO) 및 형석(CaF2)을 대체하여 제조원가를 낮추고, 사용이 극히 제한된 폐기물인 환원슬래그를 재활용하여 환경오염을 해결하고, 또한 성분 중 Al2O3의 함량 이 높아 Fe 산화물의 환원반응을 촉진시키고 탈린 및 탈황을 촉진시켜 불순물 제거가 용이하여 금속 성분의 회수율을 증대시킬 수 있어 경제적 효과가 크며, 볼 형상의 알갱이로 제조되어 취급이 용이하다.Steelmaking reducing slag ball preparation according to the present invention to replace the high-grade quicklime (CaO) and fluorspar (CaF 2 ) as a substitute for the basic preparation to lower the manufacturing cost, recycling the reduced slag of waste is extremely limited use environmental pollution In addition, the high content of Al 2 O 3 in the component promotes the reduction reaction of Fe oxide and promotes the dephosphorization and desulfurization to facilitate the removal of impurities, which can increase the recovery rate of the metal component, and the economic effect is large. It is made of granules and is easy to handle.
도 1은 종래기술에서 언급된 제강 환원슬래그의 사진.1 is a photograph of the steel reduction slag mentioned in the prior art.
도 2는 본 발명에 따른 제강 환원슬래그 볼 조재제를 예시한 사진으로써, (가)는 입도 1.0mm 이하의 제강 환원슬래그 볼 조재제, (나)는 입도 2.0mm 이하의 제강 환원슬래그 볼, (다)는 5.0mm이하의 제강 환원슬래그 볼, (라)는 다양한 입도들이 혼합된 제강 환원슬래그 볼 조재제를 보여준다.Figure 2 is a photograph illustrating the steelmaking reducing slag ball preparation agent according to the present invention, (A) is a steelmaking reducing slag ball preparation agent having a particle size of 1.0mm or less, (B) is a steelmaking reducing slag ball of a particle size of 2.0mm or less, ( C) shows the reduced steel slag ball less than 5.0mm, and (d) shows the steel reducing slag ball preparation mixed with various particle sizes.
도 3은 본 발명에 따른 제강 환원슬래그 볼 조재제의 제조방법의 일 실시예를 나타내는 블럭도.Figure 3 is a block diagram showing an embodiment of a method for producing a reduced steel slag ball preparation according to the present invention.
이하, 본 발명을 상세히 설명하기로 한다.Hereinafter, the present invention will be described in detail.
본 발명에 따른 제강 환원슬래그 볼 조재제를 제조하는 방법은 후술하는 처리장비에 의해 1) 제강 공정 중에 정련로에서 출탕되는 용융 환원슬래그를 턴디시를 통해 낙하시키는 단계, 2) 상기 낙하하는 용융 환원슬래그에 노즐로부터 고압의 에어를 분사하여 상기 용융 환원슬래그를 미세액적으로 분리하는 단계, 및 3) 상기 미세액적을 상기 분사되는 고압의 에어와 주위 분위기에 의해 적정한 입도와 절건밀도 조건으로 급냉시키는 단계로 이루어진 것을 특징으로 한다.Method for producing a steelmaking reducing slag ball preparation according to the present invention comprises the steps of 1) dropping the molten reduction slag tapping from the refining furnace during the steelmaking process through a tundish by the processing equipment described below, 2) the falling melt reduction Injecting high pressure air from the nozzle into the slag to separate the molten reducing slag into fine droplets, and 3) rapidly cooling the fine droplets to an appropriate particle size and dry density condition by the injected high pressure air and an ambient atmosphere. Characterized in consisting of steps.
상기 1)단계에서 용융 환원슬래그의 조건과 2)단계에서 에어분사 조건에 따라 구형의 환원슬래그 볼과 일부 섬유상의 환원슬래그가 발생된다.Spherical reducing slag balls and some fibrous reducing slag are generated according to the conditions of the molten reduction slag in step 1) and the air spraying condition in step 2).
또한, 본 발명에 의한 제강 환원슬래그 볼 조재제는 턴디시, 분사장치를 포함하는 본 출원인이 개발한 제강 환원슬래그 볼 제조장치에 의해 제조된다.In addition, the steelmaking reduction slag ball preparation agent according to the present invention is produced by the steelmaking reduction slag ball production apparatus developed by the applicant including a tundish, injection device.
상기 턴디시는 2차정련 과정에서 용융된 환원슬래그가 일정량 출탕되면서 공급될 경우, 용융된 제강 환원슬래그(이하, '환원슬래그'라 한다)를 일정 방향으로 가이드하여 흘려보내면서 낙하시키기 위한 것이다.When the tundish is supplied while the molten reducing slag is melted in a predetermined amount during the secondary refining process, the molten steel reducing slag (hereinafter referred to as a "reduction slag") is intended to drop while flowing in a predetermined direction.
이를 위하여, 상기 턴디시는 정련로에서 공급되는 용융상태의 환원슬래그가 체류 및 배출되도록 일정각도 경사지게 형성된다.To this end, the tundish is formed to be inclined at a predetermined angle so that the reducing slag in the molten state supplied from the refinery is retained and discharged.
상기 분사장치는 상기 턴디시에서 낙하되는 용융상태의 환원슬래그를 비산시킨다. 즉, 상기 분사장치는 상기 턴디시의 하측에 위치하여 턴디시로부터 낙하되는 용융상태의 환원슬래그에 분사물을 분사하여 냉각 및 고체화시킨다.The injector scatters molten reducing slag falling from the tundish. That is, the injector is located below the tundish to inject the injection to the molten reducing slag falling from the tundish to cool and solidify.
상기한 바와 같은 구조에 의하여 상기 분사장치는 턴디시에서 낙하되는 용융상태의 환원슬래그에 분사물을 분사함으로써 비산되는 환원슬래그를 환원슬래그 볼 형태로 만든다.By the structure as described above, the injector makes the reducing slag scattered by spraying the injection to the reducing slag in the molten state falling in the tundish to form a reducing slag ball.
여기서, 상기 분사장치는 용융상태로 낙하하는 환원슬래그에 에어를 분사하여 상기 환원슬래그를 비산시키는 에어 분사장치로 이루어진다. 즉, 상기 턴디시에서 낙하하는 용융상태의 환원슬래그에 분사물을 분사하여 상기 환원슬래그를 비산시키기 위한 분사장치가 에어를 분사하는 에어 분사장치로 이루어져 용융상태의 환원슬래그를 비산시키도록 이루어진다.Here, the injector comprises an air injector for injecting air to the reducing slag falling in the molten state to scatter the reducing slag. That is, the spraying device for spraying the sprayed to the molten reducing slag falling from the tundish is made of an air injector for injecting air to make the molten reducing slag scattered.
상기한 바와 같은 구조에 의하여 상기 턴디시에서 낙하하는 용융상태의 환원슬래그가 분사되는 고압의 에어에 의해 비산되어 환원슬래그는 볼 형태로 낙하된다. 또한, 상기 에어 분사장치에서 분사되는 에어에 의하여 상기 턴디시에서 낙하하는 용융상태의 환원슬래그가 일정 거리를 비행한 후 요구하는 위치에 적재된다.By the structure as described above, the molten reducing slag falling from the tundish is scattered by the high-pressure air injected, and the reducing slag falls in the form of a ball. In addition, the reducing slag in the molten state falling from the tundish by the air injected from the air injector is loaded in a required position after flying a predetermined distance.
이때, 상기 에어 분사장치에서 분사되는 에어의 압력, 유량 및 온도 등의 분사환경은 상기 턴디시에서 낙하하는 용융상태의 환원슬래그의 양에 따라 다양하게 가변가능하며, 상기 에어 분사장치의 위치 및 각도 등의 분사조건, 또한 상기 환원슬래그의 양 또는 환원슬래그 볼 등의 제조형태에 따라 다양하게 가변가능하다.At this time, the injection environment, such as pressure, flow rate and temperature of the air injected from the air injector can be variously changed according to the amount of reducing slag in the molten state falling in the tundish, the position and angle of the air injector It can be variously changed according to the injection conditions, such as the amount of the reducing slag or the production form of the reducing slag ball.
본 발명의 일 실시예에서는 상기 분사장치가 에어를 분사하는 에어 분사장치로 이루어져 있으나, 상기 분사장치가 가스를 분사하는 가스 분사장치로 이루어지는 것도 가능하다. 즉, 상기 분사장치가 턴디시로부터 낙하하는 용융상태의 환원슬래그를 냉각 및 고체화시키도록 환원슬래그에 가스를 분사하여 비산시키는 가스 분사장치로 이루어지는 것도 가능하다.In one embodiment of the present invention, the injector is made of an air injector for injecting air, but the injector may be made of a gas injector for injecting gas. That is, the injector may be constituted by a gas injector for injecting and scattering gas into the reducing slag so as to cool and solidify the reducing slag in the molten state falling from the tundish.
이때, 상기 가스 분사장치에서 분사되는 가스가 용융상태의 환원슬래그를 비산 및 냉각시키기 용이하도록 질소 등으로 이루어지는 것이 바람직하나, 이에 한정되는 것은 아니다.At this time, the gas injected from the gas injector is preferably made of nitrogen or the like to easily scatter and cool the reducing slag in the molten state, but is not limited thereto.
본 실시예에서도, 상기 가스 분사장치에서 분사되는 가스의 압력, 유량 및 온도 등의 분사환경과 가스 분사장치의 위치 및 각도 등의 분사조건은 상기 턴디시에서 낙하하는 용융상태의 환원슬래그의 양에 따라 다양하게 가변가능하다.Also in this embodiment, the injection conditions such as the pressure, flow rate and temperature of the gas injected from the gas injector, and the injection conditions such as the position and angle of the gas injector depend on the amount of reducing slag in the molten state falling in the tundish. It is variously variable according to.
한편, 상기 분사장치가 환원슬래그에 냉각수를 분사하여 상기 환원슬래그를 비산시키는 냉각수 분사장치로 이루어지는 것도 가능하다. 즉, 상기 분사장치가 턴디시에서 용융상태로 낙하하는 환원슬래그에 냉각수를 분사하여 환원슬래그를 비산시켜 냉각 및 고체화시키는 냉각수 분사장치로 이루어지는 것도 가능하다.On the other hand, the injection device may be made of a cooling water injection device for spraying the cooling water to the reducing slag to scatter the reducing slag. That is, the injector may be configured as a coolant injector that sprays cooling water onto the reducing slag falling from the tundish to the molten state to scatter and cool the solidified slag.
이때에도, 상기 냉각수 분사장치에서 분사되는 냉각수의 압력, 유량 및 온도 등의 분사환경과 냉각수 분사장치의 위치 및 각도 등의 분사조건은 상기 턴디시에서 낙하하는 용융상태의 환원슬래그의 양에 따라 다양하게 가변가능하다.In this case, the spraying conditions such as the pressure, flow rate and temperature of the coolant sprayed from the coolant spray device and the position and angle of the coolant spray device vary depending on the amount of reducing slag in the molten state falling in the tundish. Is variable.
한편, 상기 분사장치에서 분사되는 에어, 가스 또는 냉각수 등 분사물의 양과 속도를 조절하여 비산되는 환원슬래그의 비산 궤적 및 냉각 속도를 조절할 수 있는 라미나 플로우 챔버가 연결설치된다.On the other hand, the lamina flow chamber that can control the scattering trajectory and cooling rate of the reducing slag scattered by adjusting the amount and speed of the injection, such as air, gas or cooling water injected from the injector is connected.
즉, 상기 분사장치에서 분사되어 환원슬래그를 비산시키는 에어, 가스 또는 냉각수 등 분사물의 양과 속도 등을 조절하여 상기 환원슬래그의 비산 궤적 및 냉각 속도를 조절하기 위한 라미나 플로우 챔버가 분사장치에 연결설치된다.That is, a lamina flow chamber for controlling the scattering trajectory and cooling rate of the reducing slag is connected to the injector by adjusting the amount and speed of the sprayed material such as air, gas or cooling water sprayed from the injector to scatter the reducing slag. Is installed.
여기서, 상기 라미나 플로우 챔버는 일측과 타측에 입구와 출구를 갖되, 상기 입구와 출구에서 중심부를 향하여 직경이 증가하는 형상으로 형성되고, 그 내부에 분사물이 통과하기 위하여 구획된 통로가 적어도 하나 이상 형성된다.Here, the lamina flow chamber has an inlet and an outlet on one side and the other side, and is formed in a shape of increasing in diameter from the inlet and the outlet toward the center, and at least one passage partitioned therein for the injection therethrough. It is formed over.
그리고, 상기 각 통로의 중심에 에어, 가스 또는 냉각수 등 분사물의 양과 속도를 조절하기 위하여 개/폐가능하게 이루어지는 밸브 형태의 댐퍼가 구비된다.In addition, a valve-type damper is provided at the center of each passage so as to be open / closeable in order to adjust the amount and speed of the injection, such as air, gas, or cooling water.
상기한 바와 같이, 상기 밸브 형태의 댐퍼가 상기 라미나 플로우 챔버의 각 통로 중심에 설치되어 그 중심축을 중심으로 회전 및 가변되어 각 통로를 개/폐하도록 이루어짐으로써 상기 분사장치로 공급됨과 동시에 환원슬래그에 분사되는 분사물의 양과 속도 및 분포 등을 다양하게 조절하여 상기 환원슬래그의 비산 궤적 및 냉각 속도를 조절하게 된다.As described above, the valve-type damper is installed at the center of each passage of the lamina flow chamber and rotated and varied about its central axis to open / close each passage, thereby being supplied to the injector and reducing slag. By controlling the amount, speed and distribution of the injection sprayed to the various to control the scattering trajectory and cooling rate of the reducing slag.
한편, 상기 분사장치를 통하여 비산되는 환원슬래그의 비산 방향, 낙하 거리 및 비산 궤적을 조절하기 위하여 상기 턴디시의 전면에 플로우 가이드가 구비된다. 즉, 상기 분사장치를 통하여 환원슬래그의 비산시 상방향 및 좌, 우방향으로 비산되는 고온의 환원슬래그의 비산 방향, 낙하 거리 및 비산 궤적을 조절하기 위한 플로우 가이드가 턴디시의 전면에 구비된다.On the other hand, the flow guide is provided on the front of the tundish to adjust the scattering direction, the fall distance and the scattering trajectory of the reducing slag scattered through the injection device. That is, a flow guide for adjusting the scattering direction, the fall distance and the scattering trajectory of the high temperature reducing slag scattered upward and left and right when scattering the reducing slag is provided through the injection device.
이를 위하여 상기 플로우 가이드는 그 외부에 냉각수가 공급되기 위한 냉각수 자켓이 형성되고, 상기 냉각수 자켓을 통해 공급된 냉각수를 분사하기 위한 냉각수 분사노즐이 그 내부에 형성된다.To this end, the flow guide has a coolant jacket for supplying coolant to the outside thereof, and a coolant spray nozzle for spraying coolant supplied through the coolant jacket is formed therein.
상기한 바와 같은 구조에 의하여 상기 냉각수 자켓으로부터 공급되는 냉각수가 냉각수 분사노즐로 분사됨으로써 비산되는 상기 환원슬래그의 비산 방향, 낙하 거리 및 비산 궤적을 조절시 플로우 가이드 표면에 환원슬래그의 접촉으로 플로우 가이드의 면 마모 및 슬래그 축적 현상(Accumulation)에 의한 분사장치의 분사 흐름 방해를 방지할 수 있다.When the cooling water supplied from the cooling water jacket is sprayed to the cooling water injection nozzle by the structure as described above, the reducing slag scattered by the spray slag, the fall distance and the scattering trajectory are adjusted to contact the reducing slag on the surface of the flow guide. It is possible to prevent the injection flow of the injector due to surface wear and slag accumulation.
본 발명의 일 실시예에서는 상기 플로우 가이드의 냉각수 자켓에 냉각수가 공급되고, 공급된 냉각수가 냉각수 분사노즐을 통하여 분사됨으로써 플로우 가이드에 발생되는 면 마모 및 슬래그 축적 현상을 방지하도록 이루어져 있으나, 상기 플로우 가이드에 냉각된 에어 또는 가스를 공급한 후 이를 분사하여 플로우 가이드에 발생되는 면 마모 및 슬래그 축적 현상을 방지하도록 이루어지는 것도 가능하다.In an embodiment of the present invention, the coolant is supplied to the coolant jacket of the flow guide, and the supplied coolant is sprayed through the coolant spray nozzle to prevent surface wear and slag accumulation occurring in the flow guide. After supplying the cooled air or gas to the spray it may be made to prevent the surface wear and slag accumulation phenomenon generated in the flow guide.
그리고, 상기 분사장치를 통하여 비산된 후 낙하한 환원슬래그가 분사장치의 전면측에 구비되어 상기 환원슬래그를 이송하기 위한 이송용 컨베이어로 흘러가도록 상기 분사장치와 이송용 컨베이어 사이에 슬로프 슈트가 구비된다.In addition, a slope chute is provided between the injector and the conveying conveyor so that the reducing slag that is dropped through the injector and then dropped is provided on the front side of the injector and flows to the conveying conveyor for conveying the reducing slag. .
이때, 상기 슬로프 슈트는 상기 분사장치를 통하여 비산된 후 낙하한 환원슬래그를 이송용 컨베이어로 흘러가도록 일정각도 경사지게 형성된다.At this time, the slope chute is formed to be inclined at a predetermined angle so as to flow the reducing slag dropped after being scattered through the injector to the transport conveyor.
한편, 상기 분사장치를 통하여 비산된 후 낙하한 상기 환원슬래그 중 슬로프 슈트로 도달하지 못하고, 상기 슬로프 슈트 전단에 낙하되어 쌓이는 환원슬래그를 슬로프 슈트로 이송하기 위하여 상기 슬로프 슈트의 전단에 링크 컨베이어가 구비된다.On the other hand, the link conveyor is provided at the front end of the slope chute in order to transfer the reducing slag that falls and accumulates at the front end of the slope chute to the slope chute does not reach the slope chute of the reducing slag that has been dropped through the spray device after falling. do.
즉, 상기 분사장치를 통하여 비산된 후 낙하하되, 상기 슬로프 슈트에 도달하지 못하고, 그 전단 측에 낙하한 환원슬래그를 슬로프 슈트로 이송시킴으로써 이송용 컨베이어로 흘러들어가게 하기 위하여 상기 슬로프 슈트 전단에 링크 컨베이어가 구비된다.In other words, the link conveyor in front of the slope chute in order to flow into the conveying conveyor by transporting the reducing slag dropped to the slope chute without falling to the slope chute, but falling to the slope chute to the slope chute after falling through the injector Is provided.
이를 위하여 상기 링크 컨베이어는 낙하된 환원슬래그의 고온을 견디기 위하여 내열성이 강한 체인 컨베이어의 일종으로서, 상기 환원슬래그를 슬로프 슈트로 강제 이송시켜 자동 처리가능하게 이루어진다.To this end, the link conveyor is a kind of chain conveyor having a high heat resistance in order to withstand the high temperature of the reduced reducing slag, and is made to be automatically processed by forcibly transferring the reducing slag to the slope chute.
상기한 바와 같은 구조에 의하여 상기 분사장치를 통하여 비산된 후 낙하하되, 슬로프 슈트 전단 측에 낙하한 환원슬래그는 링크 컨베이어가 상기 슬로프 슈트로 이송시키고, 상기 슬로프 슈트는 링크 컨베이어를 통하여 이송된 환원슬래그와 기존에 낙하된 환원슬래그가 이송용 컨베이어로 흘러들어가게 된다.After falling through the injector by the structure as described above, the falling slag, the drop slag dropped to the front side of the slope chute the link conveyor is transferred to the slope chute, the slope chute is reduced slag transferred through the link conveyor And the reducing slag that has previously fallen flows into the conveying conveyor.
한편, 상기 분사장치를 통하여 비산한 후 낙하된 상기 환원슬래그에 에어 또는/및 물을 분사하여 강제냉각시키는 인렛 쿨링 슈트가 구비된다. 즉, 상기 분사장치를 통하여 비산된 후 낙하하되, 고온으로 이루어지는 환원슬래그 볼 등의 환원슬래그를 적정한 입도와 절건밀도 조건으로 냉각 및 고체화시키기 위하여 에어 또는/및 물을 분사함으로써 환원슬래그를 강제냉각시키는 인렛 쿨링 슈트가 구비된다.On the other hand, there is provided an inlet cooling chute for forced cooling by injecting air or / and water to the reducing slag that is dropped through the injector. That is, while falling through the injector to fall, while reducing the slag, such as high temperature reducing slag to the appropriate granularity and dry density conditions to cool and solidify the reducing slag by spraying air or / and water for forced cooling An inlet cooling suit is provided.
이를 위하여 상기 인렛 쿨링 슈트는 공기 분사부와 냉각수 분사부를 포함하여 이루어진다.To this end, the inlet cooling chute comprises an air jet and a coolant jet.
상기한 바와 같이, 상기 인렛 쿨링 슈트를 통하여 분사장치에서 비산된 후 낙하하는 환원슬래그 볼에 에어 또는/및 물을 분사함으로써 환원슬래그를 완전히 냉각시킬 수 있으며, 버킷 엘리베이터 등 후단에 설치되는 이송 설비 등의 수명 및 구동 효율이 향상된다.As described above, the reducing slag can be completely cooled by injecting air or / and water into the reducing slag ball falling after being scattered from the injector through the inlet cooling chute, and a transfer facility installed at the rear end such as a bucket elevator. Its service life and driving efficiency are improved.
*즉, 상기 분사장치를 통하여 비산된 후 슬로프 슈트에 낙하된 고온의 환원슬래그가 후단에 설치되는 버킷 엘리베이터로 이송되기 전에, 상기 인렛 쿨링 슈트를 통과하면서 인렛 쿨링 슈트 내의 공기 분사부 및/또는 냉각수 분사부에서 에어 및/또는 냉각수에 의해 급속도로 냉각되어 버킷 엘리베이터로 이송됨으로써 버킷 엘리베이터 및 후속 벨트 컨베이어 등의 이송 장비를 보호하고, 수명을 연장시킨다.In other words, before the high temperature reducing slag dropped through the injector and dropped onto the slope chute is transferred to the bucket elevator installed at the rear end, the air inlet and / or cooling water in the inlet cooling chute passes through the inlet cooling chute. It is rapidly cooled by air and / or cooling water in the spray section and transported to the bucket elevator to protect conveying equipment such as bucket elevators and subsequent belt conveyors and extend their life.
한편, 환원슬래그 볼 조재제 제조장치에는 폐열 회수장치가 구비되어 상기 환원슬래그에서 발생되는 고온의 열을 회수한 후 이를 재사용한다. 즉, 상기 분사장치에서 분사물을 분사하여 턴디시로부터 낙하하는 용융상태의 환원슬래그의 비산시킬 경우, 환원슬래그가 비산하는 방향의 상측에 폐열 회수장치가 설치되어 환원슬래그에서 발생되는 고온의 열을 회수한 후 이를 재사용한다.On the other hand, the reduced slag ball preparation manufacturing apparatus is provided with a waste heat recovery device to recover the high temperature heat generated from the reduced slag and reuse it. That is, in the case of spraying the injection in the injector to scatter the reducing slag falling from the tundish, the waste heat recovery device is installed above the direction in which the reducing slag is scattered to recover the high temperature heat generated from the reducing slag. After recovery, reuse it.
이를 위하여 상기 폐열 회수장치는 폐회로로 구비되어 환원슬래그에서 발생되는 고온의 공기에서의 열 회수율을 높이기 위하여 환원슬래그에서 발생되는 온도를 특정 온도까지 상승하도록 폐회로 내에 계속적으로 가두어 순환시키고, 특정 온도 이상으로 상승할 경우, 고온의 공기를 폐열 회수장치로 공급하며, 이러한 과정을 반복순환함으로써 상기 환원슬래그에서 발생되는 폐열을 재활용 및 재사용한다.To this end, the waste heat recovery apparatus is provided as a closed circuit to continuously increase the temperature generated in the reducing slag to a specific temperature in order to increase the heat recovery rate in the hot air generated in the reducing slag and to circulate it in the closed circuit and to circulate the above temperature. When rising, hot air is supplied to the waste heat recovery apparatus, and the waste heat generated in the reducing slag is recycled and reused by repeating this process.
상기 폐열 회수장치는 환원슬래그의 비산 방향 상측에 설치되어 상기 환원슬래그에서 발생되는 폐열을 회수하도록 이루어져 있으나, 상기 환원슬래그에서 발생되는 폐열을 회수하기 용이하다면 상기 폐열 회수장치가 턴디시에 근접되게 설치되거나, 정련로의 상측에 설치되는 것도 가능하다.The waste heat recovery apparatus is installed above the reducing slag in the scattering direction to recover the waste heat generated from the reducing slag, but if the waste heat generated from the reducing slag is easy to recover, the waste heat recovery apparatus is installed close to the tundish. It is also possible to be installed above the refining furnace.
상기한 바와 같이, 상기 폐열 회수장치로 회수된 고온의 폐열은 케이크, 조개탄 등의 건조에 활용되거나, 폐열 회수 보일러에 사용되어 전기를 생산하는 등 다양한 용도로 사용 가능함과 동시에 스팀 생산이나 난방 등에 활용될 수 있다.As described above, the high-temperature waste heat recovered by the waste heat recovery apparatus may be used for drying cakes, briquettes, or the like, or used in waste heat recovery boilers to produce electricity, and at the same time, for steam production or heating. Can be.
한편, 상기 정련로에서 턴디시로 공급되는 용융상태의 환원슬래그의 공급량, 토출량 및 전체 공정의 이상 유무를 판단하기 위한 모니터링 장치가 구비된다.On the other hand, there is provided a monitoring device for determining the supply amount, the discharge amount and the entire process of the reduction of the slag in the molten state supplied to the tundish from the refining furnace.
이를 위하여, 상기 모니터링 장치는 상기 턴디시를 감시하기 위하여 턴디시의 일측에 구비되는 카메라와 상기 카메라에 연결되어 환원슬래그의 공급량, 토출량 및 전체 공정을 모니터링 및 디스플레이하기 위한 컴퓨터 및 상기 컴퓨터에 연결되어 이상 발생시 경고등을 점등하거나, 경고음을 발생시키는 경고장치를 포함하는 구성으로 이루어진다.To this end, the monitoring device is connected to the camera and the computer provided on one side of the tundish to monitor the tundish and the camera for monitoring and displaying the supply amount, discharge amount and overall process of the reducing slag is connected to the computer It consists of a configuration including a warning device that lights up a warning light or generates a warning sound when an error occurs.
상기한 바와 같은 구조에 의하여, 상기 정련로에서 턴디시로 출탕되는 공급량 및 토출량을 카메라에서 실시간으로 촬영하고, 촬영된 공급량 및 토출량이 컴퓨터로 전송되며, 전송된 데이터를 연산처리한 다음, 환원슬래그의 공급량, 토출량을 조절한다.According to the structure as described above, the supply amount and discharge amount tapping out of the refining furnace in real time by the camera is photographed in real time, the photographed supply amount and discharge amount are transferred to the computer, the processed data is processed and reduced slag Adjust the supply amount and discharge amount.
또한, 상기 정련로에서 턴디시로 환원슬래그의 공급시 이상이 발생할 경우, 컴퓨터가 경고등을 점등하거나, 경고음을 발생시켜 현장 작업자에게 이를 전달한다.In addition, when an abnormality occurs in the supply of reducing slag from the refinery to the tundish, the computer lights a warning light or generates a warning sound and delivers it to the field worker.
이렇게 상기 모니터링 시스템을 통하여 측정 및 연산된 각종 데이터는 중앙관리시스템으로 전송되고, 이를 통해 자동으로 전체 공정을 제어하게 된다.The various data measured and calculated through the monitoring system is transmitted to the central management system, thereby automatically controlling the entire process.
이상 발생시 상기 경고장치는 경고등을 점등하거나, 경고음을 발생시킴으로써 현장 작업자에게 이상 상황을 전달하도록 이루어져 있으며, 이상 발생시 작업자의 휴대폰, 스마트폰, PDA 등의 무선장치에 이상 유무 메시지를 전송하여 현장 작업자에게 이상 상황을 전달하도록 이루어지는 것도 가능하다.When an error occurs, the warning device is configured to deliver an abnormal situation to a site worker by lighting a warning light or generating a warning sound.In case of an error, the warning device transmits an error message to a wireless device such as a mobile phone, a smartphone, a PDA, etc. of the worker. It is also possible to be configured to convey the above situation.
그리고, 상기 턴디시의 고장시 비상 조업이 가능하도록 턴디시를 대체하기 위한 비상조업용 턴디시와 상기 비상조업용 턴디시의 일측에 연결되는 출탕론더(Launder)가 구비되어 비상 발생시 비상조업이 가능하도록 이루어진다. 즉, 본 발명에 의한 제강 환원슬래그 볼 조재제 제조장치의 고장 등 비상상황 발생시 비상조업용 턴디시를 통해 출탕론더 방향으로 전환시켜 비상 조업이 가능하도록 이루어진다.In addition, an emergency operation tundish for replacing the tundish and a tapping loader (Launder) connected to one side of the emergency operation tundish are provided to enable emergency operation when the tundish is broken. It is made possible. That is, when an emergency situation occurs, such as a failure of the steelmaking reduction slag ball preparation manufacturing apparatus according to the present invention is made to switch to the tapping loader direction through the emergency operation tundish so that emergency operation is possible.
이때, 상기 턴디시에서 비상조업용 턴디시로의 전환은 유압 또는 동력 모터에 의해 동작되며, 상기 출탕론더의 위치에 따라 비상조업용 턴디시는 수평회전하여 이동되며, 이로 인해 비상상황 발생 시 연속적인 조업이 가능해진다.At this time, the switch from the tundish to the emergency operation tundish is operated by a hydraulic or power motor, and the emergency operation tundish is moved in a horizontal rotation according to the position of the tapping loader, and when an emergency occurs Continuous operation is possible.
이하, 본 발명에 의한 제강 환원슬래그 볼 조재제의 제조과정을 도 3을 참조하여 설명하기로 한다.Hereinafter, the manufacturing process of the steelmaking reducing slag ball preparation according to the present invention will be described with reference to FIG.
먼저, 정련로에서 환원슬래그를 일정량 출탕하고, 출탕된 용융상태의 상기 환원슬래그가 턴디시로 공급된다(S10).First, a predetermined amount of reducing slag is tapped in a refining furnace, and the reduced slag in the molten state is supplied to the tundish (S10).
이때, 상기 정련로에서 턴디시로 공급되는 환원슬래그는 대략 1300 내지 1900℃ 정도이며, 상기 턴디시는 일정각도 경사지게 위치한다.At this time, the reducing slag supplied from the refinery to the tundish is about 1300 to 1900 ℃ degree, the tundish is positioned at an angle inclined.
한편, 상기 정련로에서 턴디시로 출탕되는 용융상태의 환원슬래그 공급량 및 토출량을 모니터링 장치의 카메라에서 실시간으로 촬영하고, 촬영된 공급량 및 토출량에 따른 데이터를 연산처리한 후 환원슬래그의 공급량 및 토출량을 조절한다.On the other hand, the reduction slag supply amount and discharge amount of the molten state tapping in the refining furnace in real time with a camera of the monitoring device, and after calculating the data according to the supplied supply amount and the discharge amount and calculates the supply amount and discharge amount of the reduced slag Adjust
상기한 바와 같이, 상기 정련로에서 턴디시로 출탕되되, 고온의 용융상태로 이루어지는 환원슬래그는 턴디시의 하측에 위하되어 분사물을 분사하는 분사장치에 의하여 상기 턴디시의 전면 측으로 비산된다(S20).As described above, the reducing slag which is tapping in the refinery is formed in a molten state at a high temperature, and is scattered to the front side of the tundish by an injector for spraying the injection for the lower side of the tundish (S20). ).
여기서, 상기 턴디시의 전면 측으로 비산되는 환원슬래그는 일정한 궤적으로 비산됨과 동시에 환원 슬래그 볼 형태로 비산된다.Here, the reducing slag scattered to the front side of the tundish is scattered in a constant trajectory and at the same time as the reduced slag ball.
이때, 상기 분사장치가 에어 분사장치 또는 가스 분사장치 또는 냉각수 분사장치로 이루어져 용융상태의 상기 환원슬래그에 에어 또는 가스 또는 냉각수를 분사하도록 이루어진다(S30).At this time, the injector is made of an air injector or gas injector or a coolant injector is made to inject air or gas or coolant to the reducing slag in the molten state (S30).
한편, 상기 분사장치에서 환원슬래그에 분사물의 분사시 라미나 플로우 챔버가 분사장치에서 분사되는 분사물의 양과 속도를 조절함으로써 비산하는 환원슬래그의 비산 궤적 및 냉각 속도 등이 조절된다. 즉, 상기 정련로에서 턴디시로 출탕되는 용융상태의 환원슬래그의 공급량 및 토출량에 따라 라미나 플로우 챔버의 댐퍼를 개/폐 조절함으로써 분사장치에서 분사되는 분사물의 양과 속도가 조절된다.On the other hand, when the injection of the injection to the reducing slag in the injection device is controlled by the amount and speed of the injection sprayed by the lamina flow chamber is injected from the injection device to control the scattering trajectory and cooling rate of the reducing slag. That is, by controlling the opening and closing of the damper of the lamina flow chamber according to the supply amount and the discharge amount of the reducing slag in the molten state tapping in the refinery, the amount and speed of the injection injected from the injector is adjusted.
이를 위하여 상기 라미나 플로우 챔버는 모니터링 장치에 연결되고, 상기 모니터링 장치에서 연산처리된 환원슬래그의 실시간 공급량 및 토출량에 따라 분사장치의 분사물의 양과 속도를 조절함으로써 환원슬래그의 비산 궤적 및 냉각 속도를 조절하도록 이루어지는 것이 바람직하다.To this end, the lamina flow chamber is connected to a monitoring device, and the scattering trajectory and cooling rate of the reducing slag are controlled by adjusting the amount and speed of injection of the injection device according to the real-time supply and discharge amount of the reducing slag calculated by the monitoring device. It is preferably made to adjust.
그리고, 상기 분사장치에서 분사되는 분사물에 의하여 비산되는 용융상태의 환원슬래그는 환원슬래그 볼 형태가 변형되면서 슬로프 슈트로 낙하된다.In addition, the reduced slag in the molten state scattered by the spray injected from the injector falls into the slope chute while the reduced slag ball shape is deformed.
여기서, 상기 환원슬래그 볼은 상기 턴디시의 전면에 설치되는 플로우 가이드에 의해 가이드됨으로써 실리콘망간 슬래그가 상, 하, 좌, 우 및 불규칙적으로 비산되지 않고, 일정한 비산 방향 및 비산 궤적을 형성하면서 슬로프 슈트로 낙하된다.Here, the reduced slag ball is guided by a flow guide installed on the front of the tundish, so that the silicon manganese slag does not fly up, down, left, right and irregularly, but forms a scattering direction and a scattering trajectory, while the chute chute To fall.
한편, 상기 분사장치에서 분사되는 분사물에 의해 비산되는 용융상태의 환원슬래그에서 발생되는 고온의 열은 폐열 회수장치를 통하여 회수된 후 재활용된다.On the other hand, the high temperature heat generated in the reduced slag of the molten state scattered by the spray injected from the injector is recovered through the waste heat recovery apparatus is recycled.
이렇게 비산된 후 슬로프 슈트로 낙하한 환원슬래그는 볼 형상으로 되어 상기 슬로프 슈트의 경사면을 따라 인렛 쿨링 슈트로 이송되며, 슬로프 슈트에 도달하지 못한 환원슬래그 볼은 링크 컨베이어를 통하여 다시 슬로프 슈트로 자동 이송된다.The reduced slag that has been scattered and then dropped into the slope chute is ball-shaped and is transferred to the inlet cooling chute along the slope of the slope chute, and the reducing slag ball that does not reach the slope chute is automatically transferred back to the slope chute through the link conveyor. do.
그리고, 환원슬래그 볼은 상기 슬로프 슈트의 경사면을 따라 인렛 쿨링 슈트로 이송되어 냉각된다. 이때, 상기 인렛 쿨링 슈트는 자동화된 밸브 및 온도 센서에 의한 공기 분사부와 냉각수 분사부를 통하여 상기 환원슬래그 볼에 에어 또는/및 냉각수를 분사하여 환원슬래그 볼을 냉각시키고, 후단의 버킷 엘리베이터를 통해 환원슬래그 볼을 이송한다.The reduced slag ball is transferred to the inlet cooling chute along the inclined surface of the slope chute and cooled. At this time, the inlet cooling chute cools the reducing slag ball by spraying air or / and cooling water to the reducing slag ball through an air injection unit and a cooling water injection unit by an automated valve and a temperature sensor, and reduces it through a bucket elevator at a later stage. Feed the slag ball.
그 다음, 상기 정련로에서 턴디시로 공급되는 환원슬래그의 공급량, 토출량 및 전체 공정을 모니터링 장치가 실시간으로 감시하고, 이상 발생 시 경고등을 점등하거나, 경고음을 발생하여 작업자에게 이상 상황을 알림으로써 작업 현장의 안전사고 등을 예방할 수 있다.Then, the monitoring device monitors the supply amount, discharge amount and the entire process of the reducing slag supplied to the tundish from the refinery in real time, and when an abnormality occurs, the warning light is turned on or a warning sound is generated to notify the operator of the abnormal situation. Safety accidents on site can be prevented.
또한, 본 발명에 의한 급냉 제강 환원슬래그 볼 조재제 제조장치의 고장 및 비상 발생 시 비상조업용 턴디시를 통하여 출탕론더로 방향을 전환하여 비상 조업이 가능할 뿐만 아니라, 연속적인 조업이 가능하다.In addition, in the case of failure and emergency of the quenching steel reduction slag ball preparation manufacturing apparatus according to the present invention, the emergency operation is possible by switching the direction to the tapping loader through the emergency operation tundish, as well as continuous operation is possible.
이하, 용융 환원슬래그의 조건과 에어 분사 조건에 대하여 상세히 설명한다.Hereinafter, the conditions of the molten reduction slag and the air injection conditions will be described in detail.
[용융 환원슬래그의 조건][Conditions of Melting Reduction Slag]
제강 환원슬래그의 경우 CaO 및 Al2O3 성분이 다량 함유되어 용융 슬래그의 점도가 상대적으로 낮은 편이다. 그러므로 낙하하는 용융 환원슬래그에 고압의 에어를 분사하여 용융 환원슬래그를 미세액적으로 분리하는 단계에서 용융 환원슬래그의 온도에 따라 볼 형상의 환원슬래그가 쉽게 발생하게 된다. 일반적으로 낙하시의 용융 환원슬래그의 온도는 1300 내지 1900℃로 하는 것이 환원슬래그 볼을 제조하는데 바람직하다. 이때, 온도가 1300℃ 미만이면 점도가 지나치게 높아져 턴디시에서 막힘 현상이 발생하고, 1900℃ 초과하면 산화에 의해 환원슬래그 볼의 물성이 떨어진다.Steelmaking reducing slag contains a large amount of CaO and Al 2 O 3 components, the viscosity of the molten slag is relatively low. Therefore, a ball-shaped reducing slag is easily generated depending on the temperature of the molten reducing slag in the step of separating the molten reducing slag into fine droplets by spraying high pressure air onto the falling molten reducing slag. Generally, the temperature of the molten reduced slag at the time of falling is 1300-1900 degreeC, and it is preferable to manufacture a reduced slag ball. At this time, if the temperature is less than 1300 ° C too high viscosity clogging occurs in the tundish, and if it exceeds 1900 ° C the physical properties of the reducing slag ball is reduced by oxidation.
*[에어 분사 조건]* [Air injection condition]
용융 환원슬래그는 슬래그 포트로부터 턴디시를 경유하여 낙하된다. 상기한 용융 환원슬래그가 출탕되어 수직으로 낙하시 노즐과의 거리는 본 발명에서 규정하지 않았으나, 그 거리가 멀수록 에어의 에너지가 슬래그에 전달되는 효율이 낮기 때문에 노즐 선단과 낙하하는 슬래그가 닿지 않는 범위에서 최대한 가깝게 일명 아토마이저 노즐(Atomizer nozzle)이라 칭하는 분사노즐을 설치하는 것이 바람직하며, 에어 분사 높이도 최대한 상부쪽으로 유도하여 슬래그의 상태가 가급적 에어 분사 전에 용융상태로 남아 있도록 하는 것이 바람직하다.The molten reducing slag falls from the slag port via tundish. Although the distance from the nozzle when the molten reduction slag is dropped and dropped vertically is not defined in the present invention, the farther the distance is, the lower the efficiency of transferring energy of air to the slag is, so that the tip of the nozzle and the falling slag do not touch. It is preferable to install an injection nozzle called an atomizer nozzle as close as possible, and it is preferable that the air injection height is also directed to the upper side as much as possible so that the state of the slag remains as molten as possible before the air injection.
에어를 분사하는 노즐의 경우 통상적으로 단공의 스트레이트 노즐을 사용하여 구형의 입자를 얻는 것이 바람직하나, 처리량을 증대시키고자 할 경우, 라발 형태의 제트 노즐을 사용함으로써 에어의 냉각효과를 높이거나, 다공형의 노즐을 사용할 수도 있다.In the case of nozzles for injecting air, it is generally desirable to obtain spherical particles by using a single-hole straight nozzle. However, in order to increase throughput, the cooling effect of air is enhanced by using a Laval jet nozzle. It is also possible to use a nozzle.
본 발명의 바람직한 실시예에 의하면, 상기 노즐이 100 내지 200℃의 에어를 분사하는 것을 특징으로 한다. 이때, 온도가 100℃ 미만이면 점도가 지나치게 높아져 섬유의 발생량이 증가하고, 200℃를 초과하면 경제성이 떨어진다.According to a preferred embodiment of the present invention, the nozzle is characterized in that for injecting air of 100 to 200 ℃. At this time, when temperature is less than 100 degreeC, a viscosity will become high too much and the quantity of fiber generation will increase, and when it exceeds 200 degreeC, economic efficiency will fall.
또한, 노즐 선단에서의 에어의 선속도는 50 내지 90m/s, 보다 바람직하게는 60 내지 90m/s인 것이 바람직하며, 제트 노즐의 경우에는 노즐에서 슬래그로 도달할 때까지 감속되는 정도를 감안하여 마하 1.5 내지 3을 사용할 수가 있다.In addition, the linear velocity of air at the tip of the nozzle is preferably 50 to 90 m / s, more preferably 60 to 90 m / s, and in the case of a jet nozzle, in consideration of the degree of deceleration until reaching the slag from the nozzle Mach 1.5 to 3 can be used.
이하, 본 발명의 제조방법에 의해 제조된 환원슬래그 볼 조재제의 화학적 특성 및 물리적 특성에 대하여 설명한다.Hereinafter, the chemical and physical properties of the reduced slag ball preparation prepared by the production method of the present invention will be described.
상기 환원슬래그 볼 조재제는 중량 퍼센트로 SiO2 12wt% 이하, CaO 35 내지 66wt%, Al2O3 10 내지 40wt%, MgO 10wt%이하, MnO 5wt% 이하, T-Fe 10wt% 이하, TiO2 1wt% 이하를 함유하고 있고, 형상이 구형(Spherical)으로 구형도가 0.9 내지 1.0, 입경이 5.0mm 이하를 특징으로 한다.The reducing slag ball aid is 12 wt% or less SiO 2 , CaO 35 to 66 wt%, Al 2 O 3 10 to 40 wt%, MgO 10 wt% or less, MnO 5 wt% or less, T-Fe 10 wt% or less, TiO 2 It contains 1 wt% or less, and is spherical in shape, and has a sphericity of 0.9 to 1.0 and a particle diameter of 5.0 mm or less.
본 발명의 환원슬래그 볼 조재제의 구형도는 하기 식 1에 의하여 산출된다.The sphericity of the reducing slag ball aid of the present invention is calculated by the following formula (1).
[식 1][Equation 1]
구형도=입자와 동등한 부피를 갖는 구의 표면적/입자의 표면적Sphericity = surface area of a sphere with a volume equal to the particle / surface area of the particle
상기 [식1]에 따르면, 완전한 구형은 구형도가 1의 값을 가지며, 구형도 값이 1에 가까울수록 완전한 구형에 가까워진다는 것을 알 수 있다.According to [Equation 1], it can be seen that the perfect sphere has a sphericity of 1, and the closer the sphericity is to 1, the closer to the perfect sphere.
"입자의 표면적"이란 실제 특정 입자의 표면적을 의미한다."Particle surface area" means the actual surface area of a particular particle.
"입자와 동등한 부피를 갖는 구의 표면적"이란 특정 입자와 동등한 부피를 가지는 가상의 구의 표면적을 의미한다.By "surface area of a sphere having a volume equivalent to a particle" is meant the surface area of an imaginary sphere having a volume equivalent to a particular particle.
본 발명의 환원슬래그 볼 조재제의 구형도는 측정 결과 0.9 내지 1.0, 그리고 입경이 5.0mm 이하로 나타났다.The sphericity of the reducing slag ball aid of the present invention was 0.9 to 1.0, and the particle diameter was 5.0 mm or less.
또한, 상기 본 발명에 따른 제강 환원슬래그 볼 조재제는 제강 공정 중에 투입되어 다음과 같은 반응식에 의해 제강 슬래그를 탈린, 탈황시킨다.In addition, the steelmaking reducing slag ball preparation agent according to the present invention is introduced during the steelmaking process to debin the steelmaking slag and desulfurization by the following reaction formula.
[식2] [Equation 2]
탈린 반응식: 3 [Ca] + 2 [P] = (Ca3P2)Tallinn Scheme: 3 [Ca] + 2 [P] = (Ca 3 P 2 )
[식3] [Equation 3]
탈황 반응식: 3[S] + 3(CaO) + 2[Al] = 3(CaS) + (Al2O3)Desulfurization Scheme: 3 [S] + 3 (CaO) + 2 [Al] = 3 (CaS) + (Al 2 O 3 )
이하에서는 본 발명이 속하는 기술분야에서 통상의 지식을 가진 자가 용이하게 실시할 수 있도록 본 발명의 실시예를 통하여 상세히 설명한다. 그러나, 본 발명은 여러 가지 상이한 형태로 구현될 수 있으며, 여기에서 설명하는 실시예에 한정되지 않는다.Hereinafter, the present invention will be described in detail with reference to embodiments of the present invention so that those skilled in the art may easily implement the present invention. As those skilled in the art would realize, the described embodiments may be modified in various different ways, all without departing from the spirit or scope of the present invention.
(실시예)(Example)
처리장비Processing Equipment
1) 용융로1) melting furnace
용융로는 발열체로 Moly Heater를 사용하였고, 상용온도는 1700℃, 승온률은 최대 3℃/min로 하였다. 상기 용융로의 가열공간은 가로 300mm, 세로 300mm, 높이 230mm로 하였다.The molten furnace used Moly Heater as a heating element, the commercial temperature was 1700 ℃, the temperature increase rate was up to 3 ℃ / min. The heating space of the melting furnace was 300mm long, 300mm long, 230mm high.
2) 아토마이징 시스템(Atomizing system)2) Atomizing system
아토마이징 시스템은 턴디시와 에어분사노즐로 구성되어 있다. 상기 턴디시는 용융 환원슬래그를 일정량씩 출탕되게 하면서 낙하하도록 하는 장치이다. 상기 에어분사노즐은 낙하하는 용융 환원슬래그에 고압의 에어를 분사하는 장치이다.The atomizing system consists of tundish and air spray nozzles. The tundish is a device to fall while allowing the molten reduction slag to be tapping by a predetermined amount. The air injection nozzle is a device for injecting high pressure air to the falling molten reduction slag.
실험 과정Experiment process
용융되어 있는 환원슬래그를 제조하기 위하여 용융로에서 환원슬래그를 3시간에 걸쳐 승온을 실시하였다. 온도는 1700℃까지 승온한 후 유지하였다. 환원슬래그가 용융되어 있는 것을 확인한 후 용융 슬래그를 턴디시를 통해 낙하시켜면서 하부에서 에어분사노즐로부터 에어를 분사하였다.In order to produce molten reducing slag, the reducing slag was heated in a melting furnace over 3 hours. The temperature was maintained after raising the temperature to 1700 ° C. After confirming that the reducing slag was molten, the molten slag was dropped through the tundish while injecting air from the air spray nozzle at the bottom.
사용된 노즐은 슬릿형 노즐을 사용하였다. 아토마이징 시간은 총 1분 50초였다.The nozzle used was a slit nozzle. The atomizing time was 1 minute 50 seconds in total.
실험 결과Experiment result
아토마이징 실시 결과, 시료 투입량 대비 아토마이징 실적율(환원슬래그 볼)은 53~67%였으며, 환원슬래그 볼 이외에 환원슬래그 섬유도 약간 발생하였다.As a result of atomizing, the atomizing performance rate (reducing slag ball) was 53-67% compared to the sample input amount, and in addition to reducing slag ball, some reducing slag fibers were also generated.
(환원슬래그 볼 물성 분석결과)(Reduction slag ball physical property analysis result)
상기 실시예에 의하여 제조된 환원슬래그 볼 조재제의 물성 분석 결과는 다음과 같다.Physical properties analysis results of the reduced slag ball preparation prepared according to the embodiment is as follows.
환원슬래그 볼 조재제는 도1에서 보이는 같이, 옥색에 가까운 녹색형태를 가진 볼과 단 섬유의 형태를 보였다. As shown in Figure 1, the reduced slag ball preparation showed the form of balls and short fibers having a greenish color close to turquoise.
상기 환원슬래그 볼 조재제의 조성성분별 함량은 다음 표1과 같다.The content of each component of the reducing slag ball aid is shown in Table 1 below.
표 1
조성성분 SiO2 CaO Al2O3 MgO MnO T-Fe TiO2
질량퍼센트(wt%) 12 이하 35~66 10~40 10 이하 5 이하 10 이하 1 이하
Table 1
Ingredient SiO 2 CaO Al 2 O 3 MgO MnO T-Fe TiO 2
Mass percent (wt%) 12 or less 35-66 10-40 below 10 5 or less below 10 1 or less
환원슬래그 볼 조재제의 입자사이즈별로 측정된 절건밀도, 단위용적중량 (kg/L) 및 실적율을 아래 표2에 나타난 바와 같다.The dry density, unit volume weight (kg / L) and performance rate measured for each particle size of the reducing slag ball preparation are shown in Table 2 below.
표 2
입자사이즈 0.15mm 0.30mm 0.60mm 1.25mm 2.50mm Bulk
절건밀도(g/cm3) 3.60 3.24 2.90 2.86 2.87 2.99
단위용적중량(kg/L) 1.91 1.80 1.88 1.88 1.83 2.01
실적율(%) 53 59 65 66 64 67
TABLE 2
Particle size 0.15mm 0.30mm 0.60mm 1.25mm 2.50mm Bulk
Dry density (g / cm 3 ) 3.60 3.24 2.90 2.86 2.87 2.99
Unit weight (kg / L) 1.91 1.80 1.88 1.88 1.83 2.01
% Of performance 53 59 65 66 64 67
상기와 같은 환원슬래그 볼은 일반 환원슬래그에 비하여 구형이며 약 5mm이하의 다양한 사이즈를 가지며, 기존 슬래그에 비하여 조직이 치밀하고 경도가 높은 특징을 지닌다. 또한, 수쇄 슬래그에 비하여 단위용적중량이 높고, 흡수율이 낮으며, 실적률이 높다.Reducing slag ball as described above is spherical than the general reducing slag and has a variety of sizes of about 5mm or less, and has a dense structure and high hardness than the existing slag. In addition, the unit volume weight is high, the absorption rate is low, and the performance rate is high compared with the hydrated slag.
또한, 성분 중 CaO 및 Al2O3의 함량 또한 높아 Fe 산화물의 환원반응을 촉진하여 금속성분의 회수율을 증대시킬 수 있고, 반응 중 탈린 및 탈황을 촉진시켜 금속슬래그의 불순물 제거에 사용될 수 있다. 보통 슬래그의 염기도는 유동성에 영향을 주고 슬래그 유동성은 반응을 촉진 하므로 슬래그의 염기도는 철강반응에서 매우 중요한 요소로 알려져 있기에 급냉 환원슬래그 볼의 조재제의 검토는 환경, 경제적 요소에 필수적이다. 아울러, 상기 제강 환원슬래그 볼 조재제는 조재제 이외에도 건자재, 콘크리트 골재, 아스팔트 포장용 골재, 폴리머콘크리트용 골재, 수처리여재, 복토재 또는 미끄럼방지재로도 사용될 수도 있다.In addition, the content of CaO and Al 2 O 3 in the component is also high to promote the reduction reaction of the Fe oxide to increase the recovery of the metal component, it can be used to remove impurities in the metal slag by promoting dephosphorization and desulfurization during the reaction. Since the slag basicity affects the flowability and the slag fluidity promotes the reaction, the basicity of the slag is known to be a very important factor in the steel reaction. Therefore, the preparation of the quench reduction slag ball preparation is essential for environmental and economic factors. In addition, the steelmaking reduction slag ball preparation agent may be used as a building material, concrete aggregate, asphalt pavement aggregate, polymer concrete aggregate, water treatment media, cover material or anti-slip material in addition to the preparation agent.
본 발명을 상기한 바와 같이 특정의 실시예와 관련하여 도시 및 설명하지만, 첨부 특허청구의 범위에 나타난 발명의 사상 및 영역으로부터 벗어나지 않는 한도 내에서 다양한 개조 및 변화가 가능하다는 것은 당업계에서 통상의 지식을 가진 자라면 누구나 쉽게 알 수 있을 것이다.While the invention has been illustrated and described in connection with particular embodiments as described above, it is common in the art that various modifications and variations can be made without departing from the spirit and scope of the invention as set forth in the appended claims. Anyone with knowledge will know it easily.

Claims (7)

  1. 제강 공정 중에 정련로에서 출탕되는 용융 환원슬래그를 턴디시를 통해 낙하시키는 단계;Dropping the molten reduction slag from the refining furnace during the steelmaking process through a tundish;
    상기 낙하하는 용융 환원슬래그에 노즐로부터 고압의 에어를 분사하여 상기 용융 환원슬래그를 미세액적으로 분리하는 단계; 및Injecting high pressure air into the falling molten reducing slag from a nozzle to separate the molten reducing slag into microdroplets; And
    상기 미세액적을 상기 분사되는 고압의 에어와 주위 분위기에 의해 적정한 구형의 입도와 절건밀도 조건으로 급냉시키는 단계; 를 포함하고,Quenching the microdroplets to a suitable spherical particle size and dry density condition by the injected high-pressure air and ambient atmosphere; Including,
    상기 급냉단계에서의 적정한 입도는 5.0mm 이하, 그리고 절건밀도는 2.5~3.8g/cm3 인 것을 특징으로 하는 제강 환원슬래그 볼 조재제의 제조방법.The appropriate particle size in the quenching step is 5.0mm or less, and the dry density is 2.5 ~ 3.8g / cm3                  A method for producing a reduced steel slag ball aid.
  2. 제1항에 있어서,The method of claim 1,
    상기 노즐이 100 내지 200℃의 에어를 분사하는 것을 특징으로 하는 제강 환원슬래그 볼 조재제의 제조방법.Method for producing a reduced steel slag ball aid, characterized in that the nozzle injects air at 100 to 200 ℃.
  3. 제1항에 있어서,The method of claim 1,
    상기 턴디시를 통해 낙하되는 슬래그는 1300 내지 1900℃의 온도를 갖는 것을 특징으로 하는 제강 환원슬래그 볼 조재제의 제조방법.The slag falling through the tundish is It has a temperature of 1300 ~ 1900 ℃ manufacturing method of steelmaking reducing slag ball aid.
  4. 제1항 내지 제3항 중 어느 한 항에 따른 제조방법에 의해 제조된 제강 환원슬래그 볼 조재제.Steelmaking reducing slag ball preparation prepared by the manufacturing method according to any one of claims 1 to 3.
  5. 제4항에 있어서,The method of claim 4, wherein
    상기 제강 환원슬래그 볼 조재제는 주요성분이 중량 퍼센트로 SiO2 12wt% 이하, CaO 35 내지 66wt%, Al2O3 10 내지 40wt%, MgO 10wt% 이하, MnO 5wt% 이하, T-Fe 10wt% 이하, TiO2 1wt% 이하를 함유하는 것을 특징으로 하는 제강 환원슬래그 볼 조재제.The steelmaking reduction slag ball preparation agent is a weight percent of SiO 2 12wt% or less, CaO 35 to 66wt%, Al 2 O 3 10 to 40wt%, MgO 10wt% or less, MnO 5wt% or less, T-Fe 10wt% Or less, 1 wt% or less of TiO 2 .
  6. 제4항에 있어서,The method of claim 4, wherein
    상기 제강 환원슬래그 볼 조재제는 구형도가 0.9 내지 1.0, 입경이 5mm 이하인 것을 특징으로 하는 제강 환원슬래그 슬래그 볼 조재제.The steelmaking reducing slag ball aid is a steel reducing slag slag ball aid, characterized in that the spherical degree is 0.9 to 1.0, the particle diameter is 5mm or less.
  7. 제4항에 있어서,The method of claim 4, wherein
    상기 제강 환원슬래그 볼 조재제는 조재제 용도 이외에 건자재, 콘크리트 골재, 아스팔트 포장용 골재, 폴리머콘크리트용 골재, 수처리여재, 복토재, 미끄럼방지재 또는 시멘트 혼화재로도 사용되는 것을 특징으로 하는 제강 환원슬래그 볼 조재제.The steelmaking reduction slag ball preparation is a steelmaking reduction slag ball preparation, characterized in that it is also used as a building material, concrete aggregate, asphalt pavement aggregate, polymer concrete aggregate, water treatment media, cover material, anti-slip material or cement admixture in addition to the use of the formulation. My.
PCT/KR2013/003825 2012-06-28 2013-05-03 Reduced slag ball pre-melt flux for ladle furnace and method for manufacturing same WO2014003306A1 (en)

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