WO2013174303A1 - Balancing sealing valve and valve system using the same - Google Patents

Balancing sealing valve and valve system using the same Download PDF

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Publication number
WO2013174303A1
WO2013174303A1 PCT/CN2013/076213 CN2013076213W WO2013174303A1 WO 2013174303 A1 WO2013174303 A1 WO 2013174303A1 CN 2013076213 W CN2013076213 W CN 2013076213W WO 2013174303 A1 WO2013174303 A1 WO 2013174303A1
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WO
WIPO (PCT)
Prior art keywords
valve
piston
space
air inlet
balanced
Prior art date
Application number
PCT/CN2013/076213
Other languages
French (fr)
Chinese (zh)
Inventor
姚其槐
姚镇
Original Assignee
北京星旋世纪科技有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 北京星旋世纪科技有限公司 filed Critical 北京星旋世纪科技有限公司
Publication of WO2013174303A1 publication Critical patent/WO2013174303A1/en

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01LCYCLICALLY OPERATING VALVES FOR MACHINES OR ENGINES
    • F01L1/00Valve-gear or valve arrangements, e.g. lift-valve gear
    • F01L1/28Valve-gear or valve arrangements, e.g. lift-valve gear characterised by the provision of coaxial valves; characterised by the provision of valves co-operating with both intake and exhaust ports
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01LCYCLICALLY OPERATING VALVES FOR MACHINES OR ENGINES
    • F01L3/00Lift-valve, i.e. cut-off apparatus with closure members having at least a component of their opening and closing motion perpendicular to the closing faces; Parts or accessories thereof
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01LCYCLICALLY OPERATING VALVES FOR MACHINES OR ENGINES
    • F01L3/00Lift-valve, i.e. cut-off apparatus with closure members having at least a component of their opening and closing motion perpendicular to the closing faces; Parts or accessories thereof
    • F01L3/06Valve members or valve-seats with means for guiding or deflecting the medium controlled thereby, e.g. producing a rotary motion of the drawn-in cylinder charge
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01LCYCLICALLY OPERATING VALVES FOR MACHINES OR ENGINES
    • F01L3/00Lift-valve, i.e. cut-off apparatus with closure members having at least a component of their opening and closing motion perpendicular to the closing faces; Parts or accessories thereof
    • F01L3/20Shapes or constructions of valve members, not provided for in preceding subgroups of this group
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01LCYCLICALLY OPERATING VALVES FOR MACHINES OR ENGINES
    • F01L1/00Valve-gear or valve arrangements, e.g. lift-valve gear
    • F01L1/02Valve drive
    • F01L1/04Valve drive by means of cams, camshafts, cam discs, eccentrics or the like
    • F01L1/047Camshafts
    • F01L2001/0476Camshaft bearings
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/10Internal combustion engine [ICE] based vehicles
    • Y02T10/12Improving ICE efficiencies

Definitions

  • the invention relates to the technical field of fluid sealing valves in the mechanical industry, and in particular to a balanced sealing valve and a valve system using the same. Background technique
  • gas timing refers to the position of the piston in the cylinder when the intake and exhaust valves are opened and closed, that is, the crank angle of the piston before and after the upper and lower dead ends.
  • the forward and exhaust continuous angles are determined experimentally and are strictly defined during the manufacture of the engine. This task is accomplished by the associated positioning drive of the crankshaft timing gear and the valve camshaft gear.
  • the combustible mixed gas In order to make the combustible mixture sucked into the cylinder burn rapidly to generate a large pressure, so that the engine emits a large amount of power, the combustible mixed gas must be compressed before combustion to reduce the volume, increase the density, and increase the temperature.
  • the so-called compression ratio is the ratio of the maximum volume of gas in the cylinder before compression to the minimum volume after compression.
  • the compression ratio of a typical family car is between 8 and 10.
  • FIG. 1 is a schematic cross-sectional view of a prior art engine piston cylinder valve system.
  • the cylinder block 1 encloses a piston space, and the valve system is disposed on the cylinder head 5.
  • the piston 2 can move up and down in the piston space, and an exhaust sealing valve 4 is disposed at the boundary between the piston space and the exhaust passage 11.
  • An injector 10 is disposed on the upper wall of the intake passage 12, and an intake sealing valve 3 is disposed at a boundary between the piston space and the intake passage 12.
  • the intake sealing valve 3 and the exhaust sealing valve 4 are each formed into a bell shape, and the cam In the mechanism, the cam 9 rotates around its camshaft, one end of the tappet 8 is connected to the cam, and the other end is abutted to the gas.
  • the intermediate support point of the door rocker arm 7, the thin end of the intake sealing valve 3 and the exhaust sealing valve 4 are respectively connected to the two ends of the valve rocker arm, and the valve springs 6 are respectively disposed at the two ends of the cylinder head and the valve rocker arm, respectively It is used to maintain the closed state of the intake sealing valve 3 and the exhaust sealing valve 4.
  • the working process includes:
  • Compression stroke The intake sealing valve 3 is closed, and the piston 2 moves upward to compress the oil and gas mixture entering the piston space;
  • Expansion power stroke spark plug ignition, the oil and gas mixture in the piston space expands to do work, pushing the piston 2 downward;
  • the intake sealing valve 3 is controlled by a spring-cam, and the cylinder takes in air by a vacuum negative pressure.
  • the intake seal valve 3 can close the intake seal valve 3 by the force of the valve spring 6.
  • the force of the valve spring 6 in order to close the open intake sealing valve 3, the force of the valve spring 6 must overcome the enormous pressure exerted by the pressurized gas on the intake sealing valve 3, otherwise it is easy to cause The intake sealing valve 3 is not tightly sealed.
  • the present invention provides a balanced seal valve and a valve system using the balance seal valve to ensure a reliable seal of the seal valve even if the gas in the intake passage is a pressurized gas.
  • a balanced sealing valve comprises: a valve body and a valve core. Wherein: the middle portion of the valve body is hollowed out, forming a bottom-up first space and a second space in which the cylindrical axes coincide with each other; the radius of the first space is larger than the radius of the second space; An air inlet; the first air inlet is connected to the outside of the valve body through the first air inlet passage; and a conical disk opening is disposed at a lower portion of the first space.
  • the spool includes a neck, a first piston, a connecting portion, a second piston, and a conical disc seal, wherein the axes are coincident; wherein, the neck is upward Passing through the second space; the first piston is located in the first space; the radius of the connecting portion is smaller than the radius of the first space; the upper surface area of the second piston exposed to the first space is not greater than the lower surface area of the first piston; The seal is matched to the conical disc opening.
  • the spool is switched between an off state and a connected state. When the spool is in an off state, the upper surface of the first piston abuts against the upper surface of the first space, and the second piston and the first piston are both located in the first space.
  • the lower surface of the first piston and the upper surface of the second piston are respectively located on the upper and lower sides of the first air inlet, and the conical disc seal is engaged with the cone at the lower portion of the first space a disc-shaped opening; when the spool is in a communicating state, the upper surface of the first piston is away from the upper surface of the first space and higher than the upper edge of the first intake port; the conical disc seal is disengaged from the conical disc-shaped opening The second piston is disengaged from the first space.
  • a valve system comprises: the balance sealing valve and the linkage mechanism described above.
  • the linkage mechanism is disposed between the main shaft and the balance sealing valve, and is used for controlling the timing of the balance sealing valve being in an off state or a connected state according to the phase information of the main shaft.
  • FIG. 1 is a schematic cross-sectional view of a prior art engine piston cylinder valve system
  • FIG. 2 is a cross-sectional view showing a balanced sealing valve according to a first embodiment of the present invention
  • 3A is a cross-sectional view of a valve body in a balanced sealing valve according to a first embodiment of the present invention
  • FIG. 3B is a cross-sectional view of a valve core in a balanced sealing valve according to a first embodiment of the present invention
  • FIG. 4 is a balanced sealing valve according to a second embodiment of the present invention; Schematic diagram of the section;
  • Figure 5 is a cross-sectional view showing a spool of a balanced sealing valve according to a second embodiment of the present invention.
  • Figure 6A is a cross-sectional view showing the balance sealing valve in an OFF state according to a third embodiment of the present invention.
  • 6B is a schematic cross-sectional view showing the balance sealing valve in a conducting state according to a third embodiment of the present invention.
  • Figure 7 is a cross-sectional view showing a spool of a balanced sealing valve according to a third embodiment of the present invention.
  • FIG. 8A is a horizontal sectional view of the balance sealing valve of FIG. 6B along the second intake passage;
  • FIG. 8B is a horizontal sectional view of the balance sealing valve along the second intake passage according to another embodiment of the present invention;
  • Figure 9 is a schematic view of a valve system according to an embodiment of the present invention.
  • Fig. 1 is a schematic view showing the cooperation relationship between the cam and the balance sealing valve in the linkage mechanism when the sealing valve in the valve system shown in Fig. 9 is in the conducting state;
  • Fig. 10B is a schematic view showing the cooperation relationship between the cam in the interlocking mechanism and the spool in the balance sealing valve when the sealing valve in the valve system shown in Fig. 9 is in the OFF state.
  • the balanced seal valve of this embodiment includes: a valve body 200 and a valve body 300.
  • FIG. 3A is a schematic cross-sectional view showing a valve body in a balance sealing valve according to a first embodiment of the present invention.
  • the valve body 200 is fixed to the cylinder plate 100, and the hollow portion thereof is hollowed out to form a cylindrical first-cone space 210 and a second space 220 whose axes coincide with each other.
  • the radius of the first space 210 is greater than the radius of the second space 220, and a first air inlet is disposed on a side of the first space, and the first air inlet is connected to the outside of the valve body through the first air inlet passage 230;
  • a lower portion of a space 210 is provided with a conical disk opening.
  • valve core 300 includes a neck portion 310, a first piston 320, a connecting portion 330, a second piston 340 and a conical disk seal 350 whose axes coincide with each other; the neck portion 310 passes upward through the valve body.
  • the second space 220 of the second space 220 extends; the first piston 320 is located in the first space 210, and is always in close contact with the side surface of the first space 210; the radius of the connecting portion 330 is smaller than the radius of the first space 210; the second piston 340 is exposed
  • the upper surface area S2 of the first space 210 is equal to the lower surface area S1 of the first piston 320; the conical disc seal 350 matches the conical disc opening of the lower portion of the first space.
  • the spool 300 is switched between an off state and a connected state.
  • FIG. 3A and FIG. 3B when the valve core 300 is in the OFF state, the upper surface of the first piston 320 abuts against the upper surface of the first space 210, and the second piston 340 and the first piston 320 are located at the a space 210 is in close contact with the valve body portion located therearound; the lower surface of the first piston 320 and the upper surface of the second piston 340 are respectively located on the upper and lower sides of the first air inlet, and the conical disc seal 350 is buckled A conical disk opening is formed in the lower portion of the first space 210 such that the first intake passage 230 is isolated from the cylinder interior 700.
  • FIG. 3A and FIG. 3B when the spool 300 is in the communicating state, the upper surface of the first piston 320 is away from the upper surface of the first space 210, and is still in close contact with the valve body portion located therearound, and is high.
  • the second piston 340 At the upper edge of the first air inlet; the second piston 340 is disengaged from the first space 210, and the conical disc seal 350 is disengaged from the conical disc opening.
  • the first intake passage 230 communicates with the first space 210 through the periphery of the connecting portion 330, and the high pressure gas enters the cylinder interior 700 through the gap between the valve body 200 and the second piston 340.
  • the lower surface of the first piston 320 and the upper surface of the second piston 340 are subjected to the same pressure due to the lower portion of the first piston 320.
  • the area S1 of the surface is equal to the area S2 of the upper surface of the second piston 340 such that when the first piston 320 and the second piston 340 are in close contact with the valve body portion located therearound, respectively, the lower surface of the first piston 320 acts.
  • the gas hardly generates axial thrust to the entire spool 300. Due to the pressure balance of the pressurized gas applied to the spool 300, the balance valve can be easily closed by simply relying on the force of the valve spring against the downward pressure of the pressurized gas applied to the second piston 340 of the balancing seal valve.
  • the balance sealing valve can work normally. However, only the section of the fluid opening The largest product can ensure the smooth flow of the first air inlet, so that as much gas as possible can enter the first space for a limited time.
  • the gas entering from the first intake port is air, and as much air as possible enters the cylinder, the air-fuel ratio can be increased, and the working efficiency of the fuel can be improved. Therefore, in the present embodiment, even when the spool 300 is in the communication state, the lower surface of the first piston 320 is higher than the upper edge of the first intake port, thereby ensuring the gas flow path entered by the first intake port. Completely unblocked.
  • the first intake passage 230 extends obliquely downward along the periphery of the valve body to the first space 210, but the first intake passage 230 may also extend horizontally from the left or right side of the valve body to the first A space 210 can also be other settings. Regardless of which of the above, the method of the present invention can ensure a reliable sealing of the sealing valve, and should also be within the protection range of the present invention.
  • the balance sealing valve of the embodiment further includes: a connecting base 500 connected to the neck 310 of the valve core 300, and the valve body The upper surface of the 200 is separated by a predetermined distance; the elastic returning member 400 is located between the connecting base 500 and the valve body 300, and the upper end thereof abuts against the lower surface of the connecting base 500, and the lower end thereof abuts against the upper surface of the valve body 200. It is used to maintain the cut-off state of the spool 300 with its elasticity.
  • the elastic reset member 400 can be a spring or an elastic rubber.
  • the elastic returning member 400 is compressed, the spool 300 is moved downward, the second piston 340 is disengaged from the first space 210, and the conical disc-shaped sealing member 350 is disengaged from the first space 210.
  • the first intake passage 230 communicates with the cylinder interior 700.
  • the resilient return member 400 returns to its shape, the spool 300 moves upward, the second piston 340 enters the first space, and the conical disc seal 350 is closedly sealed with the conical disc opening of the first space 210.
  • the first piston 320 is always in close contact with the side wall of the first space 210.
  • the valve body 200 further includes: a positioning anti-friction component 250, fixed in the second space, and sleeved Around the neck of the valve plug.
  • the positioning wear reducing member 250 is a sliding sleeve or a linear motion ball bushing.
  • the portion of the first space located at the upper portion of the first piston communicates with the outside atmospheric pressure, and the periphery of the second space 220
  • the valve body portion is opened for the air in and out of the upper portion of the first piston 320.
  • Vent hole 240 Preferably, the vents 240 are symmetrical.
  • a chamfer is provided at the upper edge of the second piston 340.
  • the balance sealing valve of the first embodiment of the present invention has been introduced.
  • the upper surface area S2 of the second piston 340 exposed to the first space 210 is equal to the lower surface area Sl of the first piston 320.
  • a second embodiment in which the second piston 340 is exposed to the upper surface area S2 of the first space 210 is smaller than the lower surface area S1 of the first piston 320 will be given below.
  • the balance seal valve of this embodiment is generally similar to the balance seal valve of Fig. 2 except that the valve body 300 further includes a valve seat 270.
  • the valve seat 270 has a cylindrical shape, and at least a portion thereof is sleeved on a lower portion of the inner side of the first space 210, and is sealingly and fixedly connected with a valve body portion at a periphery thereof, and has an inner radius smaller than a radius of the first space, and a cylinder is formed at an upper portion thereof.
  • the shaped cylinder has a lower portion forming the above-mentioned conical disc-shaped opening, and a top end surface of the valve seat 270 is lower than a lower edge of the first intake port.
  • the radius of the second piston 340 of the spool 300 is the same as the radius of the cylindrical cylinder of the valve seat, and the conical disc seal and the conical disc opening on the valve seat 270 are matched to each other, as shown in FIG.
  • the second piston 340 is located in the cylindrical cylinder in close contact with the outer side of the cylindrical cylinder; when the spool is in the communication state, the second piston 340 is disengaged from the cylindrical cylinder.
  • the radius of the second piston 340 is the same as the radius of the cylindrical cylinder of the valve seat, and the radius of the first piston 320 is the same as the radius of the first space, therefore, the first piston
  • the lower surface area S1 of 320 is greater than the upper surface area S2 of the second piston 340.
  • the lower surface of the first piston 320 and the upper surface of the second piston 340 are subjected to the same pressure due to the lower portion of the first piston 320.
  • the area S1 of the surface is larger than the area S2 of the upper surface of the second piston 340 so that the first piston 320 and the second piston 340 act on the lower surface of the first piston 320 when they are in close contact with the valve body portion located therearound, respectively.
  • the upward force F1 is greater than the downward pressure F2 acting on the upper surface of the first piston, specifically: when S1 S2, the axial thrust of the pressurized gas to the entire spool 300 is upward, that is, F1 F2, which is equivalent to the balanced sealing valve.
  • the spool 300 is always subjected to the thrust of the closing valve, in which case the conical disc seal 350 can be tightly engaged in the conical disc opening of the first space 210 even without the valve spring. therefore, In this embodiment, the valve spring having a limited number of compression times can be omitted, which means that the safety and reliability of the engine are improved.
  • the gas entering from the first intake port can enter the first space of the lower surface of the first piston.
  • the top end face of the valve seat 270 of the balance sealing valve needs to be lower than the lower edge of the first intake port, thereby maximizing the sectional area of the fluid opening.
  • the present invention is not limited thereto, and as long as the top end surface of the valve seat 270 is lower than the upper edge of the first intake port, it should be included in the protection scope of the present invention.
  • the valve seat 270 can be made of a copper material, and the conical disc-shaped opening and the conical disc-shaped seal 350 of the valve core are ground and sealed.
  • the outer radius of the valve seat 270 is larger than the radius of the first space 210. In this case, it is necessary to provide a larger cylindrical space at the periphery of the first space to accommodate the valve seat 270 to seal the valve seat 270.
  • the outer radius of the valve seat 270 can also be equal to the radius of the first space.
  • the balance sealing valve of the second embodiment of the present invention has been completed.
  • the upper surface area S2 of the second piston 340 exposed to the first space 210 is greater than the lower surface area S1 of the first piston 320.
  • the balanced sealing valve of the above two embodiments is suitable for controlling the pressure gas entering the cylinder, such as an aerodynamic engine, an internal combustion engine, etc., which can control the entry and closing of the pressurized gas very conveniently, avoiding the prior art
  • the pressure of the pressure gas on the sealing valve causes the sealing valve to be tightly sealed.
  • valve body 200 further includes: a second air inlet located on a side of the first space 210, the second air inlet being connected to the valve through the second air inlet passage 260 Outside the body, the projections of the second intake passage 260 and the first intake passage 230 on the horizontal plane are offset from each other by a predetermined angle ⁇ .
  • Figure 7 is a cross-sectional view showing a spool of a balanced seal valve in accordance with a third embodiment of the present invention.
  • the spool 300 further includes: a third piston 360 located between the first piston 320 and the second piston 340 in a cylindrical shape, and the thickness of the cylindrical portion is greater than the longitudinal length of the second intake port.
  • the third piston 360 When the spool 300 is in the off state, the third piston 360 is equal to the second intake port, and the outside The cylindrical surface seals the second air inlet as shown in FIG. 6A; when the valve core is in the communicating state, the valve core moves downward, and the lower surface of the first piston 320 and the upper surface of the third piston 360 are respectively located in the second inlet. Upper and lower sides of the port, and the upper surface of the third piston 360 is lower than the upper edge of the first intake port.
  • the gas entering the second intake passage is connected by the first piston 320 and the third piston 360 as the second piston 340 is disengaged from the first space.
  • the gap around the portion 330 enters, mixes with the gas entering the first intake passage, and enters the interior of the cylinder through the gap between the valve body and the first piston, as shown in Fig. 6B.
  • the upper edge of the second intake port is equal to the upper edge of the first intake port. Of course, it can also be slightly lower than the upper edge of the first air inlet.
  • the balance sealing valve of this embodiment it is necessary to prevent the danger caused by the pressure difference between the gas entering the first intake passage and the second intake passage entering the gas.
  • the natural gas entering the second intake passage needs to be decompressed, but the pressure of the decompressed natural gas should be greater than Compress the pressure of the gas to prevent the compressed gas from entering the gas cylinder pressure relief valve.
  • Figure 8 is a horizontal sectional view of the balance sealing valve shown in Figure 6A along the second intake passage.
  • 180°.
  • the pressure of the natural gas is higher than the pressure of the compressed air.
  • the natural gas can directly enter the compressed air inlet, where it mixes with the air, and the mixed gas enters the inside of the cylinder through the gap between the valve body and the spool.
  • the balance sealing valve may further include: a plurality of the second air inlets, and a plurality of third pistons respectively corresponding to the plurality of second air inlets to control the three paths Or more of the other gases entering the cylinder.
  • the balanced sealing valve of the present embodiment is suitable for the occasion of controlling two or more pressurized gases entering the cylinder, such as a natural gas engine.
  • the first intake passage enters the pressurized gas and the second intake passage enters.
  • Pressure Natural gas which can easily control the entry and closing of pressurized gas and natural gas at the same time. It is emphasized again that the pressure at which the second intake passage enters the compressed natural gas should be slightly higher than the pressure of the pressurized gas.
  • the state of the seal valve is closely related to the timing of entry of the pressurized gas.
  • the sealing valve needs to be opened only when it is in the intake stroke, and the sealing valve needs to be closed when the other is in the fuel injection, ignition, and expansion strokes. This inevitably involves an interlocking mechanism for controlling the opening and closing timing of the sealing valve in accordance with the state of motion of the main shaft, which is an indispensable device for the practical application of the balanced sealing valve of the present invention.
  • valve system to which the above balanced seal valve is applied.
  • the valve system includes: a balance sealing valve and a linkage mechanism.
  • the linkage mechanism is disposed between the main shaft and the balance sealing valve, and is configured to control the timing of the spool of the balance sealing valve in an off state and a connected state according to the phase information of the main shaft.
  • the linkage mechanism includes: a position sensor for acquiring phase information of the spindle; an external electrical expansion mechanism located outside the cylinder block, the top end of which is connected to the neck of the balance sealing valve , used to expand and contract according to the phase information of the main shaft to control the timing of the valve core of the balance sealing valve in the off state and the connected state.
  • a linkage mechanism 600 of purely mechanical construction is also provided.
  • the linkage mechanism 600 includes: a cam shaft 650 disposed on the outer periphery of the cylinder through the camshaft bearing housing 640, the direction of the axis being parallel to the axial direction of the main shaft; the same gear 630 disposed on the camshaft 650 The outer end is connected to the timing gear 610 sleeved on the main shaft by the same chain 620; the pressure wheel 670 is located on the connecting base 500, the connecting seat 500 is fixedly connected to the neck 310 of the balance sealing valve; the cam 660, the setting On the camshaft 650, the outer side of the cam 660 abuts against the pressure wheel 670.
  • the timing gear 610 on the main shaft 001 transmits the phase information of the main shaft to the cam 660 through the homogenous gear 630 through the same chain 620, and the cam 660 controls the axial movement of the valve core of the balance sealing valve through the pressure wheel 670. , to achieve the action of opening or closing the balance sealing valve.
  • the protrusion of the cam 660 presses down the spool of the balance sealing valve through the pressure wheel 670, the second piston 340 of the spool opens, and the pressurized gas enters the cylinder interior 700 through the first intake passage. As shown in Figure 10A.
  • the shape of the sealing surface of the conical disc seal member 350 of the present invention may be a conical shape, a dish shape or a platform shape, and the corresponding sealing surface of the conical disc-shaped opening of the valve body is a surface matched thereto;
  • the conical disc seal member 350 and the second piston 340 may be integrally formed or may be separately manufactured and joined together by conventional methods such as splicing, riveting or screwing.
  • the separately manufactured conical disc seal 350 and the second piston 340 will be advantageous for assembly of a valve seat in a balanced seal valve having a valve seat as in the second embodiment;
  • the conical disc seal 350 and the second piston 340 may be made of the same material or may be made of different materials;
  • the compression spring 400 may be replaced by a tension spring, and the direction of the force acting on the neck of the valve core is the same as that of the first embodiment, and those skilled in the art should know the arrangement of the tension spring, which will not be described in detail herein.
  • the present invention discloses a balanced sealing valve and a valve system including the same.
  • the balance sealing valve is provided with pistons on the upper and lower sides of the intake port, and the Pascal's principle is used to offset the pressures of the two pistons, so that when the gas in the intake passage is pressurized gas, the seal can be reliably sealed.
  • the valve is closed, and in frequent high-speed opening and closing operations, only a small amount of force is required to drive flexibly.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Geometry (AREA)
  • Lift Valve (AREA)
  • Valve Device For Special Equipments (AREA)

Abstract

A balancing sealing valve and a valve system including the balancing sealing valve is provided, pistons (320,340) are each provided at the upper and lower sides of an inlet of the balancing sealing valve. According to Pascal's principle, the pressures upon two pistons are counteracted. Thereby the sealing valve is reliably closed when the gas in an inlet conduit (12) is the compressed gas. And within the frequent reliable opening and closing actions, only a small force can be needed to flexibly drive the valve.

Description

平衡密封阀及应用该平衡密封阀的气门系统 技术领域  Balancing sealing valve and valve system using the same
本发明涉及机械行业流体密封阀门技术领域, 尤其涉及一种平衡密封 阀及应用该平衡密封阀的气门系统。 背景技术  The invention relates to the technical field of fluid sealing valves in the mechanical industry, and in particular to a balanced sealing valve and a valve system using the same. Background technique
众所周知, 传统的四冲程往复活塞式发动机 "配气正时", 是指进、 排气门开启与关闭时, 活塞在气缸的位置, 即活塞位于上、 下止点前、 后 的曲轴转角, 即进、 排气持续角, 是制造发动机时通过试验确定的并且有 严格的规定, 这项任务通过曲轴正时齿轮与配气凸轮轴齿轮的相关定位传 动来完成。 为使吸入气缸的可燃混合气能迅速燃烧, 以产生较大的压力, 从而使发动机发出较大功率, 必须在燃烧前将可燃混合气体压缩, 使其容 积缩小、 密度加大、 温度升高, 即需要压缩过程, 此时混合气压力会增加 到 0.6-1.2MPa, 温度可达 600-700K。在这个行程中有个很重要的概念, 就 是压缩比。 所谓压缩比, 就是压缩前气缸中气体的最大容积与压缩后的最 小容积之比。一般压缩比越大,在压缩结束时混合气的压力和温度便越高, 燃烧速度也越快, 因而发动机发出的功率越大, 经济性越好。 一般家用轿 车的压缩比在 8~10之间。 随着节能环保的呼声高涨, 为实现在稀薄含油 气体下的燃烧, 需要追求与压缩比有密切关系的所谓高空燃比。 如果光是 依靠气缸的吸气和压缩冲程, 前述的压缩比就不能满足节油提效高空燃比 的要求了, 出现了油气直喷式发动机, 如德国的哈尔舍(SKS)燃烧系统, 其采用了把压力气体直接喷入气缸的方式。无论是上述的两种方式的哪一 种, 都需要解决压力气体进入燃烧室的阀门开闭问题。  As we all know, the traditional four-stroke reciprocating piston engine "gas timing" refers to the position of the piston in the cylinder when the intake and exhaust valves are opened and closed, that is, the crank angle of the piston before and after the upper and lower dead ends. The forward and exhaust continuous angles are determined experimentally and are strictly defined during the manufacture of the engine. This task is accomplished by the associated positioning drive of the crankshaft timing gear and the valve camshaft gear. In order to make the combustible mixture sucked into the cylinder burn rapidly to generate a large pressure, so that the engine emits a large amount of power, the combustible mixed gas must be compressed before combustion to reduce the volume, increase the density, and increase the temperature. That is, the compression process is required, and the pressure of the mixture will increase to 0.6-1.2 MPa and the temperature can reach 600-700K. There is a very important concept in this itinerary, the compression ratio. The so-called compression ratio is the ratio of the maximum volume of gas in the cylinder before compression to the minimum volume after compression. Generally, the larger the compression ratio, the higher the pressure and temperature of the mixture at the end of compression, and the faster the combustion speed, so the greater the power emitted by the engine, the better the economy. The compression ratio of a typical family car is between 8 and 10. With the call for energy conservation and environmental protection, in order to achieve combustion under lean oil gas, it is necessary to pursue a so-called high air-fuel ratio that is closely related to the compression ratio. If the light relies on the suction and compression strokes of the cylinder, the aforementioned compression ratio cannot meet the requirements of fuel economy and high air-fuel ratio. There is a direct-injection engine, such as the German Halls (SKS) combustion system. A method of directly injecting pressurized gas into the cylinder is employed. Regardless of which of the above two methods, it is necessary to solve the valve opening and closing problem in which the pressurized gas enters the combustion chamber.
图 1为现有技术发动机活塞气缸气门系统的剖面示意图。如图 1所示, 气缸体 1围成活塞空间, 气门系统设置在气缸盖 5上, 活塞 2可在活塞空 间内上下运动,在活塞空间与排气通道 11的交界处设置排气密封阀 4; 在 进气通道 12的上壁设置喷油器 10,在活塞空间与进气通道 12的交界处设 置进气密封阀 3, 进气密封阀 3和排气密封阀 4均成喇叭口形, 凸轮机构 中凸轮 9绕其凸轮轴转动, 挺柱 8的一端连接至凸轮上, 另一端抵接至气 门摇臂 7的中间支撑点, 进气密封阀 3和排气密封阀 4的细端分别连接至 气门摇臂的两端, 在气缸盖和气门摇臂的两端分别设置气门弹簧 6, 分别 用于保持进气密封阀 3和排气密封阀 4的闭合状态。对于图 1所示的发动 机活塞气缸气门系统, 其工作过程包括: 1 is a schematic cross-sectional view of a prior art engine piston cylinder valve system. As shown in FIG. 1, the cylinder block 1 encloses a piston space, and the valve system is disposed on the cylinder head 5. The piston 2 can move up and down in the piston space, and an exhaust sealing valve 4 is disposed at the boundary between the piston space and the exhaust passage 11. An injector 10 is disposed on the upper wall of the intake passage 12, and an intake sealing valve 3 is disposed at a boundary between the piston space and the intake passage 12. The intake sealing valve 3 and the exhaust sealing valve 4 are each formed into a bell shape, and the cam In the mechanism, the cam 9 rotates around its camshaft, one end of the tappet 8 is connected to the cam, and the other end is abutted to the gas. The intermediate support point of the door rocker arm 7, the thin end of the intake sealing valve 3 and the exhaust sealing valve 4 are respectively connected to the two ends of the valve rocker arm, and the valve springs 6 are respectively disposed at the two ends of the cylinder head and the valve rocker arm, respectively It is used to maintain the closed state of the intake sealing valve 3 and the exhaust sealing valve 4. For the engine piston cylinder valve system shown in Figure 1, the working process includes:
吸气冲程: 活塞 2向下运动, 进气密封阀 3—侧的气门摇臂 7下降, 进气密封阀 3打开, 油气混合气进入活塞空间;  Suction stroke: The piston 2 moves downward, the valve rocker arm 7 of the intake seal valve 3 is lowered, the intake seal valve 3 is opened, and the oil and gas mixture enters the piston space;
压缩冲程: 进气密封阀 3关闭, 活塞 2向上运动, 对进入活塞空间内 的油气混合气进行压缩;  Compression stroke: The intake sealing valve 3 is closed, and the piston 2 moves upward to compress the oil and gas mixture entering the piston space;
膨胀做功冲程: 火花塞点火, 活塞空间内的油气混合气膨胀做功, 推 动活塞 2向下运动;  Expansion power stroke: spark plug ignition, the oil and gas mixture in the piston space expands to do work, pushing the piston 2 downward;
排气冲程:活塞 2向上运动,气门摇臂 7的排气密封阀 4的一侧下降, 排气密封阀 4打开, 燃烧后的废气通过排气通道 11排出活塞空间。  Exhaust stroke: The piston 2 moves upward, one side of the exhaust sealing valve 4 of the valve rocker arm 7 descends, the exhaust sealing valve 4 opens, and the exhausted exhaust gas exits the piston space through the exhaust passage 11.
请参照图 1, 在现有技术吸 /排气系统中, 进气密封阀 3 由弹簧 -凸轮 控制, 气缸靠真空负压吸入空气。 当进气通道内的气体为常压气体时, 进 气密封阀 3可以靠气门弹簧 6的力量将进气密封阀 3关闭。 但是, 当进气 通道内的气体为压力气体时, 欲使张开的进气密封阀 3关闭, 气门弹簧 6 的力量必须克服压力气体加在进气密封阀 3上的巨大压力, 否则容易导致 进气密封阀 3密封不严。 发明内容  Referring to Figure 1, in the prior art suction/exhaust system, the intake sealing valve 3 is controlled by a spring-cam, and the cylinder takes in air by a vacuum negative pressure. When the gas in the intake passage is a normal pressure gas, the intake seal valve 3 can close the intake seal valve 3 by the force of the valve spring 6. However, when the gas in the intake passage is a pressurized gas, in order to close the open intake sealing valve 3, the force of the valve spring 6 must overcome the enormous pressure exerted by the pressurized gas on the intake sealing valve 3, otherwise it is easy to cause The intake sealing valve 3 is not tightly sealed. Summary of the invention
(一) 要解决的技术问题  (1) Technical problems to be solved
为解决上述的一个或多个问题, 本发明提供了一种平衡密封阀及应用 该平衡密封阀的气门系统, 以保证密封阀的可靠密封, 即使进气通道中的 气体为压力气体。  In order to solve one or more of the problems described above, the present invention provides a balanced seal valve and a valve system using the balance seal valve to ensure a reliable seal of the seal valve even if the gas in the intake passage is a pressurized gas.
(二) 技术方案  (ii) Technical solutions
根据本发明的一个方面,提供了一种平衡密封阀。该平衡密封阀包括: 阀体和阀芯。 其中: 阀体的中部挖空, 形成圆柱形的轴线相互重合的自下 而上的第一空间和第二空间; 第一空间的半径大于第二空间的半径; 在第 一空间的侧面设置第一进气口; 该第一进气口通过第一进气通道连通至阀 体外部; 在第一空间的下部设置圆锥盘形开口。 阀芯包括轴线相互重合的 颈部、 第一活塞、 连接部、 第二活塞及圆锥盘形密封件; 其中, 颈部向上 穿过第二空间; 第一活塞位于第一空间内; 连接部的半径小于第一空间的 半径; 第二活塞暴露于第一空间的上表面面积不大于第一活塞的下表面面 积; 圆锥盘形密封件与圆锥盘形开口相匹配。 阀芯在截止状态和连通状态 之间切换, 当阀芯处于截止状态时, 第一活塞的上表面抵接于第一空间的 上表面, 第二活塞和第一活塞均位于第一空间内, 与位于其周围的阀体部 分紧密接触, 第一活塞的下表面与第二活塞的上表面分别位于第一进气口 的上下两侧, 圆锥盘形密封件扣合于第一空间下部的圆锥盘形开口; 当阀 芯处于连通状态时, 第一活塞的上表面远离第一空间的上表面, 并且高于 第一进气口的上边沿; 圆锥盘形密封件从圆锥盘形开口内脱离, 第二活塞 从第一空间内脱离。 According to one aspect of the invention, a balanced sealing valve is provided. The balance sealing valve comprises: a valve body and a valve core. Wherein: the middle portion of the valve body is hollowed out, forming a bottom-up first space and a second space in which the cylindrical axes coincide with each other; the radius of the first space is larger than the radius of the second space; An air inlet; the first air inlet is connected to the outside of the valve body through the first air inlet passage; and a conical disk opening is disposed at a lower portion of the first space. The spool includes a neck, a first piston, a connecting portion, a second piston, and a conical disc seal, wherein the axes are coincident; wherein, the neck is upward Passing through the second space; the first piston is located in the first space; the radius of the connecting portion is smaller than the radius of the first space; the upper surface area of the second piston exposed to the first space is not greater than the lower surface area of the first piston; The seal is matched to the conical disc opening. The spool is switched between an off state and a connected state. When the spool is in an off state, the upper surface of the first piston abuts against the upper surface of the first space, and the second piston and the first piston are both located in the first space. In close contact with the valve body portion located therearound, the lower surface of the first piston and the upper surface of the second piston are respectively located on the upper and lower sides of the first air inlet, and the conical disc seal is engaged with the cone at the lower portion of the first space a disc-shaped opening; when the spool is in a communicating state, the upper surface of the first piston is away from the upper surface of the first space and higher than the upper edge of the first intake port; the conical disc seal is disengaged from the conical disc-shaped opening The second piston is disengaged from the first space.
根据本发明的另一个方面,还提供了一种气门系统。该气门系统包括: 上述平衡密封阀和连动机构。 其中, 该连动机构设置于主轴和平衡密封阀 之间, 用于根据主轴的相位信息来控制平衡密封阀处于截止状态或连通状 态的时机。  According to another aspect of the invention, a valve system is also provided. The valve system comprises: the balance sealing valve and the linkage mechanism described above. Wherein, the linkage mechanism is disposed between the main shaft and the balance sealing valve, and is used for controlling the timing of the balance sealing valve being in an off state or a connected state according to the phase information of the main shaft.
(三) 有益效果  (3) Beneficial effects
从上述技术方案可以看出, 本发明平衡密封阀及应用该平衡密封阀的 气门系统具有以下有益效果:  It can be seen from the above technical solution that the balance sealing valve of the present invention and the valve system using the balanced sealing valve have the following beneficial effects:
( 1 ) 由于压力气体加在密封阀阀芯上的压力平衡, 仅靠气门弹簧的 力量就能够克服压力气体加在阀芯上的巨大压力, 轻易地将密封阀关闭, 从而密封阀在频繁高速的开启和关闭动作中, 只需要较小的力量就可以灵 活驱动;  (1) Due to the pressure balance of the pressure gas on the sealing valve spool, the force of the valve spring can overcome the huge pressure of the pressure gas on the valve core, and the sealing valve can be easily closed, so that the sealing valve is frequently high speed. In the opening and closing action, only a small force is required to be able to drive flexibly;
( 2 ) 把压力气体加在密封阀阀芯上的压力做成不平衡, 使阀芯一直 受到关闭阀门的轴向推力, 就可以省略掉压缩次数和寿命有限的气门弹 簧, 提高发动机的安全性和可靠性;  (2) The pressure applied to the valve core of the sealing valve is unbalanced, so that the valve core is always subjected to the axial thrust of the closing valve, and the valve spring with limited number of compressions and limited life can be omitted to improve the safety of the engine. And reliability;
( 3 ) 设置第三活塞和第二进气口, 通过第三活塞来控制第二进气口 的打开与关闭, 从而可以控制一种或多种压力气体向缸体内的直接喷入, 使本发明平衡密封阀的用途更加灵活多样。 附图说明  (3) providing a third piston and a second intake port, and controlling opening and closing of the second intake port by the third piston, so that direct injection of one or more kinds of pressurized gas into the cylinder body can be controlled, so that The use of the balanced sealing valve of the present invention is more flexible and diverse. DRAWINGS
图 1为现有技术发动机活塞气缸气门系统的剖面示意图;  1 is a schematic cross-sectional view of a prior art engine piston cylinder valve system;
图 2为本发明第一实施例平衡密封阀的剖面示意图; 图 3A为本发明第一实施例平衡密封阀中阀体的剖面示意图; 图 3B为本发明第一实施例平衡密封阀中阀芯的剖面示意图; 图 4为本发明第二实施例平衡密封阀的剖面示意图; 2 is a cross-sectional view showing a balanced sealing valve according to a first embodiment of the present invention; 3A is a cross-sectional view of a valve body in a balanced sealing valve according to a first embodiment of the present invention; FIG. 3B is a cross-sectional view of a valve core in a balanced sealing valve according to a first embodiment of the present invention; FIG. 4 is a balanced sealing valve according to a second embodiment of the present invention; Schematic diagram of the section;
图 5为本发明第二实施例平衡密封阀中阀芯的剖面示意图;  Figure 5 is a cross-sectional view showing a spool of a balanced sealing valve according to a second embodiment of the present invention;
图 6A 为本发明第三实施例平衡密封阀处于截止状态时的剖面示意 图;  Figure 6A is a cross-sectional view showing the balance sealing valve in an OFF state according to a third embodiment of the present invention;
图 6B 为本发明第三实施例平衡密封阀处于导通状态时的剖面示意 图;  6B is a schematic cross-sectional view showing the balance sealing valve in a conducting state according to a third embodiment of the present invention;
图 7为本发明第三实施例平衡密封阀中阀芯的剖面示意图;  Figure 7 is a cross-sectional view showing a spool of a balanced sealing valve according to a third embodiment of the present invention;
图 8A为图 6B所示平衡密封阀沿第二进气通道的水平剖面图; 图 8B 为本发明另一实施例平衡密封阀沿第二进气通道的水平剖面 图;  8A is a horizontal sectional view of the balance sealing valve of FIG. 6B along the second intake passage; FIG. 8B is a horizontal sectional view of the balance sealing valve along the second intake passage according to another embodiment of the present invention;
图 9为本发明实施例气门系统的示意图;  Figure 9 is a schematic view of a valve system according to an embodiment of the present invention;
图 1 OA为图 9所示气门系统中密封阀处于导通状态时连动机构中凸轮 和平衡密封阀配合关系的示意图;  Fig. 1 is a schematic view showing the cooperation relationship between the cam and the balance sealing valve in the linkage mechanism when the sealing valve in the valve system shown in Fig. 9 is in the conducting state;
图 10B为图 9所示气门系统中密封阀处于截止状态时连动机构中凸轮 和平衡密封阀中阀芯配合关系的示意图。 具体实施方式  Fig. 10B is a schematic view showing the cooperation relationship between the cam in the interlocking mechanism and the spool in the balance sealing valve when the sealing valve in the valve system shown in Fig. 9 is in the OFF state. detailed description
为使本发明的目的、 技术方案和优点更加清楚明白, 以下结合具体实 施例, 并参照附图, 对本发明进一歩详细说明。 需要说明的是, 在附图或 说明书描述中, 相似或相同的部分都使用相同的图号。 且在附图中, 实施 例的形状或是厚度可扩大, 并以简化或是方便标示。 此外, 附图中未绘示 或描述的元件或实现方式, 为本领域中普通技术人员所知的形式。 另外, 虽然本文可提供包含特定值的参数的示范, 但应了解, 参数无需确切等于 相应的值, 而是可在可接受的误差容限或设计约束内近似于相应的值。  The present invention will be described in detail below with reference to the specific embodiments of the invention and the accompanying drawings. It should be noted that in the drawings or the description of the specification, the same reference numerals are used for similar or identical parts. Further, in the drawings, the shape or thickness of the embodiment can be expanded and simplified or conveniently indicated. Furthermore, elements or implementations not shown or described in the figures are known to those of ordinary skill in the art. In addition, although an example of a parameter containing a particular value may be provided herein, it should be understood that the parameter need not be exactly equal to the corresponding value, but rather may approximate the corresponding value within acceptable tolerances or design constraints.
为方便理解,首先将本发明所涉及主要元件进行编号说明,如下所示: 【主要元件符号说明】  For the sake of easy understanding, the main components involved in the present invention are first numbered as follows, as follows: [Main component symbol description]
1-气缸体; 2-活塞;  1-cylinder block; 2-piston;
3-进气密封阀; 4-排气密封阀;  3-inlet sealing valve; 4-exhaust sealing valve;
5-气缸盖; 6-气门弹簧; 闫 8-挺柱; 5-cylinder head; 6-valve spring; Yan 8 - tappet;
9-凸轮; 10-喷油器;  9-cam; 10-injector;
11-排气通道; 12-进气通道;  11-exhaust passage; 12-intake passage;
001-主轴; 100-气缸板;  001-spindle; 100-cylinder plate;
400-弹性复位件; 500-连接座;  400-elastic reset member; 500-connector;
200-阀体;  200-valve body;
210-第一空间; 空间;  210-first space; space;
230-第一进气通道; 240-通 孔;  230-first intake passage; 240-through hole;
250-定位减磨部件; 260-第 进气通  250-positioning anti-friction component; 260-the first intake
270-阀座;  270-valve;
300-阀芯;  300-valve;
310-颈部; 320-j  310-neck; 320-j
330-连接部;
Figure imgf000007_0001
330-connection;
Figure imgf000007_0001
350-圆锥盘形密封件; 360- 600-连动机构;  350-cone disc seal; 360-600- linkage mechanism;
610-正时齿轮; 620-同歩链条;  610- timing gear; 620-same chain;
630-同歩齿轮; 640-凸轮轴轴承座;  630-same gear; 640-camshaft bearing housing;
650-凸轮轴; 660-凸轮;  650-camshaft; 660-cam;
670-压力轮; 700-气缸内部。  670-pressure wheel; 700-cylinder interior.
图 2为本发明第一实施例平衡密封阀的剖面示意图。 如图 2所示, 本 实施例平衡密封阀包括: 阀体 200和阀芯 300。  2 is a schematic cross-sectional view showing a balanced sealing valve according to a first embodiment of the present invention. As shown in Fig. 2, the balanced seal valve of this embodiment includes: a valve body 200 and a valve body 300.
图 3A为本发明第一实施例平衡密封阀中阀体的剖面示意图。 请参照 图 2和图 3A, 阀体 200固定于气缸板 100之上, 其中部挖空, 形成圆柱 形的, 轴线相互重合的自下而上的第一空间 210和第二空间 220。 其中, 第一空间 210的半径大于第二空间 220的半径, 在第一空间的侧面设置第 一进气口, 该第一进气口通过第一进气通道 230连通至阀体外部; 在第一 空间 210的下部设置圆锥盘形开口。  3A is a schematic cross-sectional view showing a valve body in a balance sealing valve according to a first embodiment of the present invention. Referring to Figures 2 and 3A, the valve body 200 is fixed to the cylinder plate 100, and the hollow portion thereof is hollowed out to form a cylindrical first-cone space 210 and a second space 220 whose axes coincide with each other. The radius of the first space 210 is greater than the radius of the second space 220, and a first air inlet is disposed on a side of the first space, and the first air inlet is connected to the outside of the valve body through the first air inlet passage 230; A lower portion of a space 210 is provided with a conical disk opening.
图 3B为本发明第一实施例平衡密封阀中阀芯的剖面示意图。 请参照 图 2和图 3B, 阀芯 300包括轴线相互重合的颈部 310、 第一活塞 320、 连 接部 330、 第二活塞 340及圆锥盘形密封件 350; 颈部 310向上穿过阀体 200的第二空间 220并伸出; 第一活塞 320位于第一空间 210内, 与第一 空间 210的侧面始终紧密接触; 连接部 330的半径小于第一空间 210的半 径;第二活塞 340暴露于第一空间 210的上表面面积 S2等于第一活塞 320 的下表面面积 S1 ;圆锥盘形密封件 350与第一空间下部的圆锥盘形开口相 匹配。 阀芯 300在截止状态和连通状态之间切换。 3B is a schematic cross-sectional view showing a spool in a balanced seal valve according to a first embodiment of the present invention. Referring to FIG. 2 and FIG. 3B, the valve core 300 includes a neck portion 310, a first piston 320, a connecting portion 330, a second piston 340 and a conical disk seal 350 whose axes coincide with each other; the neck portion 310 passes upward through the valve body. The second space 220 of the second space 220 extends; the first piston 320 is located in the first space 210, and is always in close contact with the side surface of the first space 210; the radius of the connecting portion 330 is smaller than the radius of the first space 210; the second piston 340 is exposed The upper surface area S2 of the first space 210 is equal to the lower surface area S1 of the first piston 320; the conical disc seal 350 matches the conical disc opening of the lower portion of the first space. The spool 300 is switched between an off state and a connected state.
请参照图 2、 图 3A和图 3B, 当阀芯 300处于截止状态时, 第一活塞 320的上表面抵接于第一空间 210的上表面,第二活塞 340和第一活塞 320 均位于第一空间 210内,与位于其周围的阀体部分紧密接触;第一活塞 320 的下表面与第二活塞 340的上表面分别位于第一进气口的上下两侧, 圆锥 盘形密封件 350扣合于第一空间 210下部的圆锥盘形开口, 从而第一进气 通道 230与气缸内部 700隔绝。  Referring to FIG. 2, FIG. 3A and FIG. 3B, when the valve core 300 is in the OFF state, the upper surface of the first piston 320 abuts against the upper surface of the first space 210, and the second piston 340 and the first piston 320 are located at the a space 210 is in close contact with the valve body portion located therearound; the lower surface of the first piston 320 and the upper surface of the second piston 340 are respectively located on the upper and lower sides of the first air inlet, and the conical disc seal 350 is buckled A conical disk opening is formed in the lower portion of the first space 210 such that the first intake passage 230 is isolated from the cylinder interior 700.
请参照图 2、 图 3A和图 3B, 当阀芯 300处于连通状态时, 第一活塞 320的上表面远离第一空间 210的上表面, 依然与位于其周围的阀体部分 紧密接触, 并且高于第一进气口的上边沿; 第二活塞 340从第一空间 210 内脱离, 圆锥盘形密封件 350从圆锥盘形开口内脱离。 第一进气通道 230 通过连接部 330的四周与第一空间 210连通, 高压气体通过阀体 200与第 二活塞 340之间的空隙进入气缸内部 700。  Referring to FIG. 2, FIG. 3A and FIG. 3B, when the spool 300 is in the communicating state, the upper surface of the first piston 320 is away from the upper surface of the first space 210, and is still in close contact with the valve body portion located therearound, and is high. At the upper edge of the first air inlet; the second piston 340 is disengaged from the first space 210, and the conical disc seal 350 is disengaged from the conical disc opening. The first intake passage 230 communicates with the first space 210 through the periphery of the connecting portion 330, and the high pressure gas enters the cylinder interior 700 through the gap between the valve body 200 and the second piston 340.
对于本实施例的平衡密封阀, 当第一进气通道进入高压气体时, 根据 帕斯卡原理, 第一活塞 320下表面和第二活塞 340的上表面承受的压强相 同, 由于第一活塞 320的下表面的面积 S1等于第二活塞 340的上表面的 面积 S2 ,使得在第一活塞 320与第二活塞 340分别与位于其周围的阀体部 分紧密接触时, 作用在第一活塞 320的下表面的向上的力 F1等于作用在 第一活塞的上表面向下的压力 F2, 具体来讲: 当 S1=S2时, 作用于第一 活塞 320和第二活塞 340的压力平衡, 即 F1=F2, 压力气体对阀芯 300整 体几乎不产生轴向的推力。 由于压力气体加在阀芯 300上的压力平衡, 仅 靠气门弹簧的力量就能够克服压力气体加在平衡密封阀第二活塞 340的向 下的压力, 轻易地将平衡密封阀关闭。  For the balanced sealing valve of the present embodiment, when the first intake passage enters the high pressure gas, according to the Pascal principle, the lower surface of the first piston 320 and the upper surface of the second piston 340 are subjected to the same pressure due to the lower portion of the first piston 320. The area S1 of the surface is equal to the area S2 of the upper surface of the second piston 340 such that when the first piston 320 and the second piston 340 are in close contact with the valve body portion located therearound, respectively, the lower surface of the first piston 320 acts. The upward force F1 is equal to the downward pressure F2 acting on the upper surface of the first piston, specifically: when S1=S2, the pressure acting on the first piston 320 and the second piston 340 is balanced, that is, F1=F2, pressure The gas hardly generates axial thrust to the entire spool 300. Due to the pressure balance of the pressurized gas applied to the spool 300, the balance valve can be easily closed by simply relying on the force of the valve spring against the downward pressure of the pressurized gas applied to the second piston 340 of the balancing seal valve.
从理论上来讲, 当阀芯 300处于连通状态时, 只要第一活塞 320的上 表面高于第一进气口的上边沿, 并且保证由第一进气口进入的气体不进入 第二空间 220, 平衡密封阀就可以正常工作。 然而, 只有流体开口的断面 积最大, 才能保证第一进气口的气路畅通, 进而可以在有限时间内, 让尽 量多的气体入第一空间。以发动机为例, 由第一进气口进入的气体为空气, 尽量多的空气进入气缸,就可以提高空燃比,提高燃油的工作效率。因此, 本实施例中, 即使当阀芯 300处于连通状态时, 第一活塞 320的下表面也 高于第一进气口的上边沿, 从而可以确保由第一进气口进入的气体流路完 全畅通。 Theoretically, when the spool 300 is in the communication state, as long as the upper surface of the first piston 320 is higher than the upper edge of the first intake port, and it is ensured that the gas entering by the first intake port does not enter the second space 220. , the balance sealing valve can work normally. However, only the section of the fluid opening The largest product can ensure the smooth flow of the first air inlet, so that as much gas as possible can enter the first space for a limited time. Taking the engine as an example, the gas entering from the first intake port is air, and as much air as possible enters the cylinder, the air-fuel ratio can be increased, and the working efficiency of the fuel can be improved. Therefore, in the present embodiment, even when the spool 300 is in the communication state, the lower surface of the first piston 320 is higher than the upper edge of the first intake port, thereby ensuring the gas flow path entered by the first intake port. Completely unblocked.
如图 2所示, 第一进气通道 230为沿阀体外围倾斜向下延伸至第一空 间 210, 但是该第一进气通道 230也可以是从阀体左侧或右侧水平延伸至 第一空间 210, 也可以是其他的设置方式。 无论是上述情况中的哪一种, 采用本发明的方法均能够保证密封阀的可靠密封, 同样应当在本发明的保 护范围之内。  As shown in FIG. 2, the first intake passage 230 extends obliquely downward along the periphery of the valve body to the first space 210, but the first intake passage 230 may also extend horizontally from the left or right side of the valve body to the first A space 210 can also be other settings. Regardless of which of the above, the method of the present invention can ensure a reliable sealing of the sealing valve, and should also be within the protection range of the present invention.
如图 2及图 3A所示, 为了保持阀芯 300截止状态和连通状态的稳定 性, 本实施例平衡密封阀还包括: 连接座 500, 与阀芯 300的颈部 310相 连接, 与阀体 200的上表面隔开预设距离; 弹性复位件 400, 位于连接座 500和阀体 300之间, 其上端抵接于连接座 500的下表面, 其下端抵接于 阀体 200的上表面, 用于利用其弹性维持阀芯 300的截止状态。 该弹性复 位件 400可以为弹簧或弹性橡胶。 此时, 当连接座 500受到向下的作用力 时, 弹性复位件 400压缩, 阀芯 300向下运动, 第二活塞 340脱离第一空 间 210, 其圆锥盘形密封件 350脱离第一空间 210的圆锥盘形开口。 第一 进气通道 230与气缸内部 700连通。 当作用力撤销时, 弹性复位件 400恢 复原形状, 阀芯 300向上运动, 第二活塞 340进入第一空间内, 圆锥盘形 密封件 350与第一空间 210的圆锥盘形开口闭合密封。 在此运动过程中, 第一活塞 320始终与第一空间 210的侧壁紧密接触。  As shown in FIG. 2 and FIG. 3A, in order to maintain the stability of the valve core 300 in the off state and the connected state, the balance sealing valve of the embodiment further includes: a connecting base 500 connected to the neck 310 of the valve core 300, and the valve body The upper surface of the 200 is separated by a predetermined distance; the elastic returning member 400 is located between the connecting base 500 and the valve body 300, and the upper end thereof abuts against the lower surface of the connecting base 500, and the lower end thereof abuts against the upper surface of the valve body 200. It is used to maintain the cut-off state of the spool 300 with its elasticity. The elastic reset member 400 can be a spring or an elastic rubber. At this time, when the connecting seat 500 is subjected to the downward force, the elastic returning member 400 is compressed, the spool 300 is moved downward, the second piston 340 is disengaged from the first space 210, and the conical disc-shaped sealing member 350 is disengaged from the first space 210. The conical disc opening. The first intake passage 230 communicates with the cylinder interior 700. When the force is removed, the resilient return member 400 returns to its shape, the spool 300 moves upward, the second piston 340 enters the first space, and the conical disc seal 350 is closedly sealed with the conical disc opening of the first space 210. During this movement, the first piston 320 is always in close contact with the side wall of the first space 210.
如图 2所示, 为了保持阀芯 300的颈部 310在第二空间 220内运动的 方向性和稳定性, 阀体 200还包括: 定位减磨部件 250, 固定于第二空间 内, 套设于阀芯颈部的四周。 该定位减磨部件 250为滑动轴套或直线运动 滚珠轴套。  As shown in FIG. 2, in order to maintain the directionality and stability of the neck 310 of the spool 300 in the second space 220, the valve body 200 further includes: a positioning anti-friction component 250, fixed in the second space, and sleeved Around the neck of the valve plug. The positioning wear reducing member 250 is a sliding sleeve or a linear motion ball bushing.
如图 3A及图 4所示, 为了减小在第一活塞 320在第一空间内上下运 动的空气阻力, 实现第一空间位于第一活塞上部的部分与外界大气压连 通, 第二空间 220四周的阀体部分开有供第一活塞 320上部空气进出气的 通气孔 240。 优选地, 该通气孔 240为对称的多个。 As shown in FIG. 3A and FIG. 4, in order to reduce the air resistance of the first piston 320 moving up and down in the first space, the portion of the first space located at the upper portion of the first piston communicates with the outside atmospheric pressure, and the periphery of the second space 220 The valve body portion is opened for the air in and out of the upper portion of the first piston 320. Vent hole 240. Preferably, the vents 240 are symmetrical.
此外, 为了使第二活塞 340顺利的进入第一空间, 在第二活塞 340的 上边沿设置倒角。  Further, in order to allow the second piston 340 to smoothly enter the first space, a chamfer is provided at the upper edge of the second piston 340.
至此, 本发明第一实施例平衡密封阀介绍完毕。 本实施例中, 第二活 塞 340暴露于第一空间 210的上表面面积 S2等于第一活塞 320的下表面 面积 Sl。 以下将给出第二活塞 340暴露于第一空间 210的上表面面积 S2 小于第一活塞 320的下表面面积 S1的第二实施例。  Up to this point, the balance sealing valve of the first embodiment of the present invention has been introduced. In this embodiment, the upper surface area S2 of the second piston 340 exposed to the first space 210 is equal to the lower surface area Sl of the first piston 320. A second embodiment in which the second piston 340 is exposed to the upper surface area S2 of the first space 210 is smaller than the lower surface area S1 of the first piston 320 will be given below.
图 4为本发明第二实施例平衡密封阀的剖面示意图。本实施例平衡密 封阀与图 2所示平衡密封阀大体类似, 区别仅在于: 阀体 300还包括阀座 270。 该阀座 270呈圆筒形, 其至少一部分套设于第一空间 210内侧的下 部, 与位于其外围的阀体部分密封固定连接, 其内半径小于第一空间的半 径,在其上部形成圆柱形气缸,其下部形成上述圆锥盘形开口,该阀座 270 的顶部端面低于第一进气口的下边沿。  4 is a cross-sectional view showing a balance sealing valve according to a second embodiment of the present invention. The balance seal valve of this embodiment is generally similar to the balance seal valve of Fig. 2 except that the valve body 300 further includes a valve seat 270. The valve seat 270 has a cylindrical shape, and at least a portion thereof is sleeved on a lower portion of the inner side of the first space 210, and is sealingly and fixedly connected with a valve body portion at a periphery thereof, and has an inner radius smaller than a radius of the first space, and a cylinder is formed at an upper portion thereof. The shaped cylinder has a lower portion forming the above-mentioned conical disc-shaped opening, and a top end surface of the valve seat 270 is lower than a lower edge of the first intake port.
与该阀座 270对应, 阀芯 300的第二活塞 340的半径与阀座圆柱形气 缸的半径相同, 圆锥盘形密封件与阀座 270上圆锥盘形开口相互匹配, 如 图 5所示。 当阀芯处于截止状态时, 第二活塞 340位于圆柱形气缸内, 与 圆柱形气缸的外侧面紧密接触; 当阀芯位于连通状态时, 第二活塞 340从 圆柱形气缸内脱离。 由于阀座 270的内半径小于第一空间的半径, 第二活 塞 340的半径与阀座圆柱形气缸的半径相同, 而第一活塞 320的半径与第 一空间的半径相同, 因此, 第一活塞 320的下表面面积 S1大于第二活塞 340的上表面面积 S2。  Corresponding to the valve seat 270, the radius of the second piston 340 of the spool 300 is the same as the radius of the cylindrical cylinder of the valve seat, and the conical disc seal and the conical disc opening on the valve seat 270 are matched to each other, as shown in FIG. When the spool is in the off state, the second piston 340 is located in the cylindrical cylinder in close contact with the outer side of the cylindrical cylinder; when the spool is in the communication state, the second piston 340 is disengaged from the cylindrical cylinder. Since the inner radius of the valve seat 270 is smaller than the radius of the first space, the radius of the second piston 340 is the same as the radius of the cylindrical cylinder of the valve seat, and the radius of the first piston 320 is the same as the radius of the first space, therefore, the first piston The lower surface area S1 of 320 is greater than the upper surface area S2 of the second piston 340.
对于本实施例的平衡密封阀, 当第一进气通道进入高压气体时, 根据 帕斯卡原理, 第一活塞 320下表面和第二活塞 340的上表面承受的压强相 同, 由于第一活塞 320的下表面的面积 S1大于第二活塞 340的上表面的 面积 S2 ,使得在第一活塞 320与第二活塞 340分别与位于其周围的阀体部 分紧密接触时, 作用在第一活塞 320的下表面的向上的力 F1大于作用在 第一活塞的上表面向下的压力 F2, 具体来讲: 当 S1 S2时, 压力气体对 阀芯 300整体的轴向推力向上, 即 F1 F2, 相当于平衡密封阀的阀芯 300 一直受到关闭阀门的推力, 在这种情况下, 即使没有气门弹簧, 也可以使 圆锥盘形密封件 350紧密的扣合在第一空间 210的圆锥盘形开口。 因此, 本实施例就可以省略掉压缩次数寿命有限的气门弹簧, 从而意味着提高了 发动机的安全可靠性。 For the balanced sealing valve of the present embodiment, when the first intake passage enters the high pressure gas, according to the Pascal principle, the lower surface of the first piston 320 and the upper surface of the second piston 340 are subjected to the same pressure due to the lower portion of the first piston 320. The area S1 of the surface is larger than the area S2 of the upper surface of the second piston 340 so that the first piston 320 and the second piston 340 act on the lower surface of the first piston 320 when they are in close contact with the valve body portion located therearound, respectively. The upward force F1 is greater than the downward pressure F2 acting on the upper surface of the first piston, specifically: when S1 S2, the axial thrust of the pressurized gas to the entire spool 300 is upward, that is, F1 F2, which is equivalent to the balanced sealing valve. The spool 300 is always subjected to the thrust of the closing valve, in which case the conical disc seal 350 can be tightly engaged in the conical disc opening of the first space 210 even without the valve spring. therefore, In this embodiment, the valve spring having a limited number of compression times can be omitted, which means that the safety and reliability of the engine are improved.
从理论上来讲, 只要阀座 270的顶部端面低于第一进气口的上边沿, 由第一进气口进入的气体即可进入第一活塞下表面的第一空间。 同样, 基 于流体开口的断面积最大的原因, 在本实施例中, 平衡密封阀的阀座 270 的顶部端面需要低于第一进气口的下边沿, 从而使流体开口的断面积最大 化。 但本发明并不局限于此, 只要阀座 270的顶部端面低于第一进气口的 上边沿, 同样应当包含在本发明的保护范围之内。  Theoretically, as long as the top end face of the valve seat 270 is lower than the upper edge of the first intake port, the gas entering from the first intake port can enter the first space of the lower surface of the first piston. Also, based on the largest fracture area of the fluid opening, in the present embodiment, the top end face of the valve seat 270 of the balance sealing valve needs to be lower than the lower edge of the first intake port, thereby maximizing the sectional area of the fluid opening. However, the present invention is not limited thereto, and as long as the top end surface of the valve seat 270 is lower than the upper edge of the first intake port, it should be included in the protection scope of the present invention.
本实施例中, 阀座 270可以采用铜质材料制作, 其圆锥盘形开口与阀 芯的圆锥盘形密封件 350表面研磨密封。 阀座 270的外半径大于第一空间 210的半径, 在这种情况下, 就需要在第一空间的外围设置一更大的圆柱 形空间来容纳该阀座 270, 以将阀座 270密封固定于第一空间 210内侧的 下部。 在本发明的另一个优选实施例中, 阀座 270的外半径还可以等于第 一空间的半径。  In this embodiment, the valve seat 270 can be made of a copper material, and the conical disc-shaped opening and the conical disc-shaped seal 350 of the valve core are ground and sealed. The outer radius of the valve seat 270 is larger than the radius of the first space 210. In this case, it is necessary to provide a larger cylindrical space at the periphery of the first space to accommodate the valve seat 270 to seal the valve seat 270. The lower portion of the inner side of the first space 210. In another preferred embodiment of the invention, the outer radius of the valve seat 270 can also be equal to the radius of the first space.
至此, 本发明第二实施例平衡密封阀介绍完毕。 本实施例中, 第二活 塞 340暴露于第一空间 210的上表面面积 S2大于第一活塞 320的下表面 面积 Sl。  Up to this point, the balance sealing valve of the second embodiment of the present invention has been completed. In this embodiment, the upper surface area S2 of the second piston 340 exposed to the first space 210 is greater than the lower surface area S1 of the first piston 320.
上述两实施例的平衡密封阀适用于对进入气缸的压力气体进行控制 的场合, 例如空气动力发动机、 内燃机等等, 其可以非常方便的控制压力 气体的进入与关闭, 避免了现有技术中由于压力气体对密封阀的压力而导 致的密封阀密封不严的问题。  The balanced sealing valve of the above two embodiments is suitable for controlling the pressure gas entering the cylinder, such as an aerodynamic engine, an internal combustion engine, etc., which can control the entry and closing of the pressurized gas very conveniently, avoiding the prior art The pressure of the pressure gas on the sealing valve causes the sealing valve to be tightly sealed.
图 6A及图 6B为本发明第三实施例平衡密封阀的剖面示意图, 其中: 图 6A中阀芯处于截止状态; 图 6B中阀芯处于连通状态。 如图 6A及图 6B所示, 本实施例中, 阀体 200还包括: 第二进气口, 位于第一空间 210 的侧面, 该第二进气口通过第二进气通道 260连接至阀体外部, 该第二进 气通道 260与第一进气通道 230在水平面上的投影相互错开预设角度 θ。  6A and 6B are schematic cross-sectional views showing a balanced seal valve according to a third embodiment of the present invention, wherein: the spool is in an open state in Fig. 6A; and the spool is in a connected state in Fig. 6B. As shown in FIG. 6A and FIG. 6B, in the embodiment, the valve body 200 further includes: a second air inlet located on a side of the first space 210, the second air inlet being connected to the valve through the second air inlet passage 260 Outside the body, the projections of the second intake passage 260 and the first intake passage 230 on the horizontal plane are offset from each other by a predetermined angle θ.
图 7为本发明第三实施例平衡密封阀中阀芯的剖面示意图。如图 7所 示, 阀芯 300还包括: 第三活塞 360, 位于第一活塞 320和第二活塞 340 之间, 呈圆柱形, 且该圆柱形的厚度大于第二进气口的纵向长度。  Figure 7 is a cross-sectional view showing a spool of a balanced seal valve in accordance with a third embodiment of the present invention. As shown in Fig. 7, the spool 300 further includes: a third piston 360 located between the first piston 320 and the second piston 340 in a cylindrical shape, and the thickness of the cylindrical portion is greater than the longitudinal length of the second intake port.
当阀芯 300处于截止状态时, 第三活塞 360与第二进气口等高, 其外 圆柱面将第二进气口密封, 如图 6A所示; 当阀芯处于连通状态时, 阀芯 向下运动, 第一活塞 320的下表面和第三活塞 360的上表面分别位于第二 进气口的上下两侧, 且第三活塞 360的上表面低于第一进气口的上边沿。 When the spool 300 is in the off state, the third piston 360 is equal to the second intake port, and the outside The cylindrical surface seals the second air inlet as shown in FIG. 6A; when the valve core is in the communicating state, the valve core moves downward, and the lower surface of the first piston 320 and the upper surface of the third piston 360 are respectively located in the second inlet. Upper and lower sides of the port, and the upper surface of the third piston 360 is lower than the upper edge of the first intake port.
当本实施例的平衡密封阀由截止状态切换至连通状态时, 随着第二活 塞 340脱离第一空间, 第二进气通道进入的气体由第一活塞 320和第三活 塞 360之间的连接部 330周围的空隙进入, 与第一进气通道进入的气体混 合, 通过阀体与第一活塞之间的空隙进入气缸内部, 如图 6B所示。  When the balance sealing valve of the present embodiment is switched from the off state to the communication state, the gas entering the second intake passage is connected by the first piston 320 and the third piston 360 as the second piston 340 is disengaged from the first space. The gap around the portion 330 enters, mixes with the gas entering the first intake passage, and enters the interior of the cylinder through the gap between the valve body and the first piston, as shown in Fig. 6B.
为了充分利用阀门的行程, 第二进气口的上边沿与第一进气口的上边 沿等高。 当然, 也可以略低于第一进气口的上边沿。  In order to make full use of the stroke of the valve, the upper edge of the second intake port is equal to the upper edge of the first intake port. Of course, it can also be slightly lower than the upper edge of the first air inlet.
在本实施例平衡密封阀实际应用时, 需要防范由于由第一进气通道进 入气体与第二进气通道进入气体的压力差所导致的危险。 以由第一进气通 道通入压缩空气, 由第二进气通道通入天然气为例, 需要对由第二进气通 道进入的天然气进行减压, 但减压后的天然气的压力还应当大于压缩气体 的压力, 以防止压缩气体进入天然气瓶减压阀造成危险。  In the practical application of the balance sealing valve of this embodiment, it is necessary to prevent the danger caused by the pressure difference between the gas entering the first intake passage and the second intake passage entering the gas. Taking the compressed air from the first intake passage and the natural gas from the second intake passage as an example, the natural gas entering the second intake passage needs to be decompressed, but the pressure of the decompressed natural gas should be greater than Compress the pressure of the gas to prevent the compressed gas from entering the gas cylinder pressure relief valve.
此外, 第二进气通道 260与第一进气通道 230相互错开预设角度 θ。 为便于理解, 以第一进气口和第二进气口等高进行说明, 如图 8Α和图 8Β 所示。 图 8Α为图 6Β所示平衡密封阀沿第二进气通道的水平剖面图。 在 本实施例中, θ=180° 。 此时, 天然气的压力比压缩空气的压力要高一些, 天然气可以直接进入压缩空气进气道, 在那里与空气混合, 混合后的气体 通过阀体与阀芯之间的空隙进入气缸内部。 图 8Β为本发明另一实施例平 衡密封阀沿第二进气通道的水平剖面图。 在这种情况下, θ=90 ° 。 在文丘 里效应区高压天然气把压缩空气吸入旋转混合后, 才进入压缩空气进气主 通道, 并在那里进一歩与空气混合。 在这种情况下, 天然气和压缩空气的 混合将会更加均匀。  Further, the second intake passage 260 and the first intake passage 230 are offset from each other by a predetermined angle θ. For ease of understanding, the first inlet and the second inlet are described as shown in Fig. 8A and Fig. 8B. Figure 8 is a horizontal sectional view of the balance sealing valve shown in Figure 6A along the second intake passage. In the present embodiment, θ = 180°. At this time, the pressure of the natural gas is higher than the pressure of the compressed air. The natural gas can directly enter the compressed air inlet, where it mixes with the air, and the mixed gas enters the inside of the cylinder through the gap between the valve body and the spool. Figure 8 is a horizontal cross-sectional view of the balanced seal valve along the second intake passage in accordance with another embodiment of the present invention. In this case, θ = 90 °. In the Venturi effect zone, high-pressure natural gas draws compressed air into the rotating mixture before entering the compressed air intake main passage, where it is mixed with air. In this case, the mixing of natural gas and compressed air will be more uniform.
在本发明进一歩的实施例中, 平衡密封阀还可以包括: 多个上述的第 二进气口, 及与该多个第二进气口分别对应的多个第三活塞, 以控制三路 或者更多路的其他气体进入气缸内。  In a further embodiment of the present invention, the balance sealing valve may further include: a plurality of the second air inlets, and a plurality of third pistons respectively corresponding to the plurality of second air inlets to control the three paths Or more of the other gases entering the cylinder.
至此, 本发明第三实施例平衡密封阀介绍完毕。 本实施例的平衡密封 阀适用于对进入气缸的两路或多路压力气体进行控制的场合, 例如天然气 发动机, 此时, 由第一进气通道进入压力气体, 而由第二进气通道进入压 缩天然气, 其可以非常方便地同时控制压力气体和天然气的进入与关闭。 需要再次强调的是, 在第二进气通道进入压缩天然气的压力应当比压力气 体的压力稍高。 Up to this point, the balance sealing valve of the third embodiment of the present invention has been completed. The balanced sealing valve of the present embodiment is suitable for the occasion of controlling two or more pressurized gases entering the cylinder, such as a natural gas engine. At this time, the first intake passage enters the pressurized gas and the second intake passage enters. Pressure Natural gas, which can easily control the entry and closing of pressurized gas and natural gas at the same time. It is emphasized again that the pressure at which the second intake passage enters the compressed natural gas should be slightly higher than the pressure of the pressurized gas.
以上给出平衡密封阀的多个实施例, 在实际应用中, 密封阀的状态与 压力气体的进入时机密切相关。 以背景技术中的发动机为例, 只有当处于 进气冲程时, 密封阀才需要打开, 其它处于喷油、 点火、 膨胀冲程时, 密 封阀都需要关闭。这就必然涉及到依照主轴的运动状态来控制密封阀的打 开与关闭时机的连动机构, 其属于本发明平衡密封阀实际应用不可缺少的 装置。  Various embodiments of the balanced seal valve have been given above. In practical applications, the state of the seal valve is closely related to the timing of entry of the pressurized gas. Taking the engine in the background art as an example, the sealing valve needs to be opened only when it is in the intake stroke, and the sealing valve needs to be closed when the other is in the fuel injection, ignition, and expansion strokes. This inevitably involves an interlocking mechanism for controlling the opening and closing timing of the sealing valve in accordance with the state of motion of the main shaft, which is an indispensable device for the practical application of the balanced sealing valve of the present invention.
根据本发明的另一个方面, 还提供了一种应用上述平衡密封阀的气门 系统。 该气门系统包括: 平衡密封阀及连动机构。 该连动机构设置于主轴 和平衡密封阀之间, 用于根据主轴的相位信息来控制平衡密封阀的阀芯处 于截止状态与连通状态的时机。  According to another aspect of the present invention, there is also provided a valve system to which the above balanced seal valve is applied. The valve system includes: a balance sealing valve and a linkage mechanism. The linkage mechanism is disposed between the main shaft and the balance sealing valve, and is configured to control the timing of the spool of the balance sealing valve in an off state and a connected state according to the phase information of the main shaft.
在本发明的第四实施例中, 连动机构包括: 位置传感器, 用于获取主 轴的相位信息; 外置的电气伸缩机构, 位于气缸体的外侧, 其顶端与平衡 密封阀的颈部相连接, 用于根据主轴的相位信息进行伸缩, 以控制平衡密 封阀的阀芯处于截止状态和连通状态的时机。  In a fourth embodiment of the present invention, the linkage mechanism includes: a position sensor for acquiring phase information of the spindle; an external electrical expansion mechanism located outside the cylinder block, the top end of which is connected to the neck of the balance sealing valve , used to expand and contract according to the phase information of the main shaft to control the timing of the valve core of the balance sealing valve in the off state and the connected state.
在本发明的第五实施例中,还提供了一种纯机械结构的连动机构 600。 请参照图 9, 该连动机构 600包括: 凸轮轴 650, 通过凸轮轴轴承座 640 设置于气缸的外围, 其轴线的方向与主轴的轴线方向平行; 同歩齿轮 630, 设置于凸轮轴 650的外侧端, 通过同歩链条 620连接至套设于主轴的正时 齿轮 610上; 压力轮 670, 位于连接座 500上, 该连接座 500固定连接于 平衡密封阀的颈部 310; 凸轮 660, 设置于凸轮轴 650上, 该凸轮 660的 外侧面抵接于压力轮 670。  In a fifth embodiment of the invention, a linkage mechanism 600 of purely mechanical construction is also provided. Referring to FIG. 9, the linkage mechanism 600 includes: a cam shaft 650 disposed on the outer periphery of the cylinder through the camshaft bearing housing 640, the direction of the axis being parallel to the axial direction of the main shaft; the same gear 630 disposed on the camshaft 650 The outer end is connected to the timing gear 610 sleeved on the main shaft by the same chain 620; the pressure wheel 670 is located on the connecting base 500, the connecting seat 500 is fixedly connected to the neck 310 of the balance sealing valve; the cam 660, the setting On the camshaft 650, the outer side of the cam 660 abuts against the pressure wheel 670.
连动机构 600中, 主轴 001上的正时齿轮 610通过同歩链条 620把主 轴的相位信息通过同歩齿轮 630传递给凸轮 660,凸轮 660通过压力轮 670 控制平衡密封阀的阀芯轴向运动, 实现开启或关闭平衡密封阀的动作。 当 机械运行至进气冲程时, 凸轮 660的突起部通过压力轮 670向下压平衡密 封阀的阀芯, 阀芯的第二活塞 340打开, 压力气体通过第一进气通道进入 气缸内部 700,如图 10A所示。当进气冲程结束后,在压缩弹簧的作用下, 阀芯向上运动, 阀芯的第二活塞 340关闭, 让压力气体在气缸内部 700持 续膨胀做功, 可以降低残压, 节气节能, 如图 10B所示。 In the linkage mechanism 600, the timing gear 610 on the main shaft 001 transmits the phase information of the main shaft to the cam 660 through the homogenous gear 630 through the same chain 620, and the cam 660 controls the axial movement of the valve core of the balance sealing valve through the pressure wheel 670. , to achieve the action of opening or closing the balance sealing valve. When the machine is running to the intake stroke, the protrusion of the cam 660 presses down the spool of the balance sealing valve through the pressure wheel 670, the second piston 340 of the spool opens, and the pressurized gas enters the cylinder interior 700 through the first intake passage. As shown in Figure 10A. When the intake stroke is over, under the action of the compression spring, The spool moves upward, and the second piston 340 of the spool is closed, so that the pressurized gas continues to expand in the cylinder 700 to perform work, which can reduce the residual pressure and save energy, as shown in FIG. 10B.
至此, 本发明第四实施例和第五实施例的应用平衡密封阀的气门系统 介绍完毕。  Thus far, the valve system of the balance sealing valve of the fourth embodiment and the fifth embodiment of the present invention has been described.
需要说明的是, 上述对各元件的定义并不仅限于实施方式中提到的各 种具体结构或形状, 本领域的普通技术人员可对其进行简单地熟知地替 换, 例如:  It should be noted that the above definitions of the various elements are not limited to the specific structures or shapes mentioned in the embodiments, and those skilled in the art can simply and well replace them, for example:
( 1 ) 本发明阀芯上圆锥盘形密封件 350密封面的形状可以做成圆锥 形、碟形或者平台形,而阀体圆锥盘形开口的相应密封面为与其匹配的面; (1) The shape of the sealing surface of the conical disc seal member 350 of the present invention may be a conical shape, a dish shape or a platform shape, and the corresponding sealing surface of the conical disc-shaped opening of the valve body is a surface matched thereto;
(2) 圆锥盘形密封件 350与第二活塞 340可以一体成型, 也可以分 开制造, 并采用悍接、 铆接或螺接等常规方法连接在一起。 分开制造的圆 锥盘形密封件 350与第二活塞 340对于如第二实施例具有阀座的平衡密封 阀中阀座的装配将会十分有利; (2) The conical disc seal member 350 and the second piston 340 may be integrally formed or may be separately manufactured and joined together by conventional methods such as splicing, riveting or screwing. The separately manufactured conical disc seal 350 and the second piston 340 will be advantageous for assembly of a valve seat in a balanced seal valve having a valve seat as in the second embodiment;
(3 ) 圆锥盘形密封件 350与第二活塞 340可以用相同的材料制作, 也可以用不同的材料制造;  (3) The conical disc seal 350 and the second piston 340 may be made of the same material or may be made of different materials;
(4) 压缩弹簧 400可以用拉伸弹簧来代替, 其作用到阀芯颈部的力 量方向与实施例一相同, 本领域技术人员应当知晓拉伸弹簧的设置方式, 此处不再详述。  (4) The compression spring 400 may be replaced by a tension spring, and the direction of the force acting on the neck of the valve core is the same as that of the first embodiment, and those skilled in the art should know the arrangement of the tension spring, which will not be described in detail herein.
综上所述, 本发明公开了一种平衡密封阀及包含该平衡密封阀的气门 系统。 该平衡密封阀在进气口的上下两侧均设置活塞, 利用帕斯卡原理, 将两活塞所承受的压力相互抵消, 从而能够在进气通道内的气体为压力气 体时, 同样可以可靠地将密封阀关闭, 并且在频繁高速的开启和关闭动作 中, 只需要较小的力量就可以灵活驱动。 以上所述的具体实施例, 对本发明的目的、 技术方案和有益效果进行 了进一歩详细说明, 所应理解的是, 以上所述仅为本发明的具体实施例而 已, 并不用于限制本发明, 凡在本发明的精神和原则之内, 所做的任何修 改、 等同替换、 改进等, 均应包含在本发明的保护范围之内。  In summary, the present invention discloses a balanced sealing valve and a valve system including the same. The balance sealing valve is provided with pistons on the upper and lower sides of the intake port, and the Pascal's principle is used to offset the pressures of the two pistons, so that when the gas in the intake passage is pressurized gas, the seal can be reliably sealed. The valve is closed, and in frequent high-speed opening and closing operations, only a small amount of force is required to drive flexibly. The specific embodiments of the present invention have been described in detail with reference to the preferred embodiments of the present invention. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and scope of the present invention are intended to be included within the scope of the present invention.

Claims

权 利 要 求 Rights request
1、 一种平衡密封阀, 其特征在于, 包括: 阀体和阀芯, 其中: 所述阀体的中部挖空, 形成圆柱形的轴线相互重合的自下而上的第一 空间和第二空间; 所述第一空间的半径大于所述第二空间的半径; 在所述 第一空间的侧面设置第一进气口; 该第一进气口通过第一进气通道连通至 阀体外部; 在所述第一空间的下部设置圆锥盘形开口; 1. A balanced seal valve, characterized in that it includes: a valve body and a valve core, wherein: the middle part of the valve body is hollowed out to form a bottom-up first space and a second cylindrical space whose axes overlap with each other. space; the radius of the first space is greater than the radius of the second space; a first air inlet is provided on the side of the first space; the first air inlet is connected to the outside of the valve body through a first air inlet channel ; Set a conical disk-shaped opening in the lower part of the first space;
所述阀芯包括轴线相互重合的颈部、 第一活塞、 连接部、 第二活塞及 圆锥盘形密封件; 其中, 所述颈部向上穿过所述第二空间; 所述第一活塞 位于所述第一空间内; 所述连接部的半径小于所述第一空间的半径; 所述 第二活塞暴露于所述第一空间的上表面面积不大于所述第一活塞的下表 面面积; 所述圆锥盘形密封件与所述圆锥盘形开口相匹配; The valve core includes a neck with overlapping axes, a first piston, a connecting part, a second piston and a cone-shaped seal; wherein, the neck passes upward through the second space; the first piston is located In the first space; the radius of the connecting portion is smaller than the radius of the first space; the upper surface area of the second piston exposed to the first space is not larger than the lower surface area of the first piston; The conical disc-shaped seal matches the conical disc-shaped opening;
所述阀芯在截止状态和连通状态之间切换, 当所述阀芯处于截止状态 时, 所述第一活塞的上表面抵接于所述第一空间的上表面, 所述第二活塞 和所述第一活塞均位于所述第一空间内, 与位于其周围的阀体部分紧密接 触, 所述第一活塞的下表面与所述第二活塞的上表面分别位于所述第一进 气口的上下两侧, 所述圆锥盘形密封件扣合于所述第一空间下部的圆锥盘 形开口; 当所述阀芯处于连通状态时, 所述第一活塞的上表面远离所述第 一空间的上表面, 并且高于所述第一进气口的上边沿; 所述圆锥盘形密封 件从所述圆锥盘形开口内脱离, 所述第二活塞从所述第一空间内脱离。 The valve core switches between a cut-off state and a connected state. When the valve core is in the cut-off state, the upper surface of the first piston abuts the upper surface of the first space, and the second piston and The first pistons are located in the first space and are in close contact with the valve body portion located around them. The lower surface of the first piston and the upper surface of the second piston are respectively located in the first air inlet. On the upper and lower sides of the opening, the conical disk-shaped sealing member is fastened to the conical disk-shaped opening in the lower part of the first space; when the valve core is in a connected state, the upper surface of the first piston is away from the third The upper surface of a space, and is higher than the upper edge of the first air inlet; the conical disc-shaped seal is detached from the conical disc-shaped opening, and the second piston is detached from the first space .
2、 根据权利要求 1 所述的平衡密封阀, 其特征在于: 当所述阀芯处 于连通状态时, 所述第一活塞的下表面高于所述第一进气口的上边沿。 2. The balanced seal valve according to claim 1, characterized in that: when the valve core is in a connected state, the lower surface of the first piston is higher than the upper edge of the first air inlet.
3、 根据权利要求 1所述的平衡密封阀, 其特征在于: 3. The balanced seal valve according to claim 1, characterized in that:
所述阀体还包括: 阀座, 呈圆筒形, 其至少一部分套设于所述第一空 间内侧的下部, 阀座的顶部端面低于所述第一进气口的上边沿, 与位于其 外围的阀体部分密封固定连接; 该阀座的内半径小于所述第一空间的半 径, 其上部形成圆柱形气缸, 其下部形成所述圆锥盘形开口; The valve body also includes: a valve seat, which is cylindrical, at least part of which is sleeved on the lower part inside the first space, the top end surface of the valve seat is lower than the upper edge of the first air inlet, and is located Its peripheral valve body part is sealed and fixedly connected; the inner radius of the valve seat is smaller than the radius of the first space, its upper part forms a cylindrical cylinder, and its lower part forms the conical disk-shaped opening;
当所述阀芯处于截止状态时, 所述第二活塞位于所述阀座圆柱形气缸 内, 与所述圆柱形气缸的外侧面紧密接触; 当所述阀芯位于连通状态时, 所述第二活塞从所述圆柱形气缸内脱离。 When the valve core is in the cut-off state, the second piston is located in the valve seat cylindrical cylinder and is in close contact with the outer surface of the cylindrical cylinder; when the valve core is in the connected state, the second piston is in the connected state. The two pistons are detached from the cylindrical cylinder.
4、 根据权利要求 3所述的平衡密封阀, 其特征在于: 所述阀座的顶 部端面低于所述第一进气口的下边沿。 4. The balanced seal valve according to claim 3, characterized in that: the top of the valve seat The bottom end surface is lower than the lower edge of the first air inlet.
5、 根据权利要求 3所述的平衡密封阀, 其特征在于: 所述阀座的外 半径大于所述第一空间的半径。 5. The balanced seal valve according to claim 3, characterized in that: the outer radius of the valve seat is larger than the radius of the first space.
6、 根据权利要求 1所述的平衡密封阀, 其特征在于: 6. The balanced seal valve according to claim 1, characterized in that:
所述阀体还包括: 第二进气口, 位于所述第一空间的侧面, 其通过第 二进气通道连接至阀体外部, 该第二进气通道与所述第一进气通道在水平 面上的投影相互错开预设角度 Θ; The valve body also includes: a second air inlet, located on the side of the first space, connected to the outside of the valve body through a second air inlet channel, the second air inlet channel being in contact with the first air inlet channel. The projections on the horizontal plane are staggered by a preset angle Θ;
所述阀芯还包括: 第三活塞, 位于所述第一活塞和第二活塞之间, 呈 圆柱形, 且该圆柱形的厚度大于第二进气口的纵向长度; The valve core also includes: a third piston, located between the first piston and the second piston, having a cylindrical shape, and the thickness of the cylindrical shape is greater than the longitudinal length of the second air inlet;
当所述阀芯处于截止状态时, 所述第三活塞与第二进气口等高, 其外 圆柱面将第二进气口密封; 当所述阀芯处于连通状态时, 所述第一活塞的 下表面和所述第三活塞的上表面分别位于第二进气口的上下两侧, 且所述 第三活塞的上表面低于所述第一进气口的上边沿。 When the valve core is in the cut-off state, the third piston is at the same height as the second air inlet, and its outer cylindrical surface seals the second air inlet; when the valve core is in the connected state, the first The lower surface of the piston and the upper surface of the third piston are respectively located on the upper and lower sides of the second air inlet, and the upper surface of the third piston is lower than the upper edge of the first air inlet.
7、 根据权利要求 6所述的平衡密封阀, 其特征在于: 所述 θ=90° 或 180。。 7. The balanced seal valve according to claim 6, characterized in that: the θ=90° or 180. .
8、 根据权利要求 6所述的平衡密封阀, 其特征在于: 所述第二进气 口的上边沿与所述第一进气口的上边沿等高。 8. The balanced seal valve according to claim 6, characterized in that: the upper edge of the second air inlet is at the same height as the upper edge of the first air inlet.
9、 根据权利要求 6所述的平衡密封阀, 其特征在于, 包括多个所述 的第二进气口; 每一个该第二进气口均有对应第三活塞与其匹配, 且该多 个第二进气口在高度方向上相互错开。 9. The balanced seal valve according to claim 6, characterized in that it includes a plurality of second air inlets; each of the second air inlets has a corresponding third piston matching it, and the plurality of second air inlets are matched with each other. The second air inlets are staggered from each other in the height direction.
10、根据权利要求 1至 9中任意一项所述的平衡密封阀,其特征在于: 所述第一进气通道为水平进气通道或者倾斜向下的进气通道。 10. The balanced seal valve according to any one of claims 1 to 9, characterized in that: the first air inlet passage is a horizontal air inlet passage or an air inlet passage inclined downward.
11、根据权利要求 1至 9中任意一项所述的平衡密封阀,其特征在于: 所述第二活塞的上边沿设置倒角。 11. The balanced seal valve according to any one of claims 1 to 9, characterized in that: the upper edge of the second piston is provided with a chamfer.
12、根据权利要求 1至 9中任意一项所述的平衡密封阀,其特征在于, 还包括: 12. The balanced seal valve according to any one of claims 1 to 9, further comprising:
连接座, 与所述阀芯的颈部相连接, 与所述阀体的上表面隔开预设距 弹性复位件, 位于所述连接座和所述阀体之间, 其上端抵接于所述连 接座的下表面, 其下端抵接于所述阀体的上表面, 用于利用其弹性维持阀 芯的截止状态。 The connecting seat is connected to the neck of the valve core and is separated from the upper surface of the valve body by a preset distance. The elastic return member is located between the connecting seat and the valve body, and its upper end is in contact with the valve body. The lower surface of the connecting seat has its lower end in contact with the upper surface of the valve body to utilize its elasticity to maintain the valve. The cut-off state of the core.
13、根据权利要求 1至 9中任意一项所述的平衡密封阀,其特征在于: 所述阀体还包括: 13. The balanced seal valve according to any one of claims 1 to 9, characterized in that: the valve body further includes:
定位减磨部件,固定于所述第二空间内,套设于所述阀芯颈部的四周。 The positioning anti-friction component is fixed in the second space and sleeved around the neck of the valve core.
14、根据权利要求 1至 9中任意一项所述的平衡密封阀,其特征在于: 所述阀体还包括: 14. The balanced seal valve according to any one of claims 1 to 9, characterized in that: the valve body further includes:
多个通气孔, 设置于第一空间周围的阀体上, 用于实现所述第一空间 位于所述第一活塞上部的部分与外界大气压连通。 A plurality of ventilation holes are provided on the valve body around the first space to connect the portion of the first space located on the upper part of the first piston to the outside atmospheric pressure.
15、根据权利要求 1至 9中任意一项所述的平衡密封阀,其特征在于: 所述圆锥盘形密封件密封面的形状为圆锥形、 碟形或者平台形, 所述圆锥 盘形开口的相应密封面为与其匹配的面。 15. The balanced seal valve according to any one of claims 1 to 9, characterized in that: the shape of the sealing surface of the conical disk-shaped seal is conical, dish-shaped or platform-shaped, and the conical disk-shaped opening The corresponding sealing surface is the matching surface.
16、根据权利要求 1至 9中任意一项所述的平衡密封阀,其特征在于: 所述圆锥盘形密封件与所述第二活塞一体成型或采用悍接、铆接或螺接方 法固定连接。 16. The balanced seal valve according to any one of claims 1 to 9, characterized in that: the conical disk-shaped seal and the second piston are integrally formed or fixedly connected by welding, riveting or screwing. .
17、 一种包括权利要求 1至 16中任意一项所述的平衡密封阀的气门 系统, 其特征在于, 还包括: 17. A valve system including the balanced seal valve according to any one of claims 1 to 16, characterized in that it also includes:
连动机构, 设置于主轴和所述平衡密封阀之间, 用于根据所述主轴的 相位信息来控制所述平衡密封阀的阀芯处于截止状态或连通状态的时机。 A linkage mechanism is provided between the main shaft and the balanced sealing valve, and is used to control the timing when the valve core of the balanced sealing valve is in a cut-off state or a connected state based on the phase information of the main shaft.
18、 根据权利要求 17所述的气门系统, 其特征在于: 所述连动机构 包括: 18. The valve system according to claim 17, characterized in that: the linkage mechanism includes:
位置传感器, 用于获取主轴的相位信息; 以及 Position sensor to obtain phase information of the spindle; and
外置的电气伸缩机构, 位于气缸的外侧, 其顶端与平衡密封阀的颈部 相连接, 用于根据所述位置传感器获得的主轴相位信息进行伸缩, 以控制 所述平衡密封阀的阀芯处于截止状态和连通状态的时机。 The external electric telescopic mechanism is located outside the cylinder, and its top end is connected to the neck of the balanced seal valve. It is used to expand and contract according to the spindle phase information obtained by the position sensor to control the valve core of the balanced seal valve to be in the position of Timing of cut-off state and connected state.
19、 根据权利要求 17所述的气门系统, 其特征在于: 所述连动机构 包括: 19. The valve system according to claim 17, characterized in that: the linkage mechanism includes:
凸轮轴, 通过凸轮轴轴承座设置于气缸的外围, 其轴线的方向与所述 主轴的轴线方向平行; The camshaft is arranged on the periphery of the cylinder through the camshaft bearing seat, and the direction of its axis is parallel to the direction of the axis of the main shaft;
同歩齿轮, 设置于所述凸轮轴的外侧端, 其通过同歩链条连接至套设 于主轴的正时齿轮; 压力轮, 位于固定连接所述平衡密封阀阀芯颈部的连接座; 以及 凸轮, 设置于所述凸轮轴上, 其外侧面抵接于所述压力轮; 所述连动机构中, 主轴的正时齿轮通过同歩链条和同歩齿轮把主轴的 相位信息传递给凸轮, 凸轮通过压力轮控制平衡密封阀的阀芯沿轴向运 动, 实现开启或关闭平衡密封阀的动作。 A synchronization gear is provided at the outer end of the camshaft, and is connected to the timing gear sleeved on the main shaft through a synchronization chain; The pressure wheel is located at the connection seat fixedly connected to the neck of the valve core of the balanced seal valve; and the cam is provided on the camshaft, and its outer surface is in contact with the pressure wheel; in the linkage mechanism, the main shaft The timing gear transmits the phase information of the main shaft to the cam through the synchronization chain and the synchronization gear. The cam controls the axial movement of the valve core of the balance seal valve through the pressure wheel to open or close the balance seal valve.
PCT/CN2013/076213 2012-05-24 2013-05-24 Balancing sealing valve and valve system using the same WO2013174303A1 (en)

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