WO2013169123A1 - Automatic machine for the production of technified adobe bricks or other compacted elements - Google Patents

Automatic machine for the production of technified adobe bricks or other compacted elements Download PDF

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Publication number
WO2013169123A1
WO2013169123A1 PCT/PE2012/000001 PE2012000001W WO2013169123A1 WO 2013169123 A1 WO2013169123 A1 WO 2013169123A1 PE 2012000001 W PE2012000001 W PE 2012000001W WO 2013169123 A1 WO2013169123 A1 WO 2013169123A1
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Prior art keywords
machine
adobes
automatic machine
compacted
compacted elements
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PCT/PE2012/000001
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Spanish (es)
French (fr)
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WO2013169123A9 (en
Inventor
Octavio CEBALLOS GARGUREVICH
Original Assignee
Tika Blocks S.A.C.
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Publication of WO2013169123A1 publication Critical patent/WO2013169123A1/en
Publication of WO2013169123A9 publication Critical patent/WO2013169123A9/en

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B15/00—General arrangement or layout of plant ; Industrial outlines or plant installations
    • B28B15/002—Mobile plants, e.g. on vehicles or on boats

Definitions

  • the machine operates with two compression chambers, which represents an oversized capacity for the work required in the production of technical adobes or other compacted elements, which makes it too complex and bulky.
  • That machine requires a larger diesel engine to provide the energy needed to operate.
  • this machine requires a lot of storage or parking space, in addition to being heavy and difficult to maneuver due to unnecessarily having four wheels, making it difficult for the machine to access the edge of works in the rugged territories characteristic of countries such as Peru, Colombia, Chile, Venezuela, Ecuador and Brazil among others.
  • the solutions proposed by the present utility model are related to an automatic machine producing technical adobes or other compacted elements.
  • This Utility Model refers to an automatic compressor and portable machine, producer of technical adobes or other compacted elements, which are produced with a pressure between 1200 and 2900 psi, and which correspond to measures of 30 x 20 x 10 and 30 x 10 x 10 centimeters, this machine can be operated manually or automatically, achieving a production from 120 to 400 technical adobes per hour depending on the regulated power of the machine and the quality of the selected soil.
  • the chassis structure is designed to accommodate rear and front compression boxes, an exit tray for technical adobes, hydraulic pistons, a battery, directional valves, a gas tank, a hydroline tank, an engine, an alternator, a ball throw and a front support cat.
  • Compression boxes are made of a steel capable of withstanding friction during the production of technical adobes.
  • the advantages over the machine described in US Patent 4,579,706 are:
  • the hydraulic system comprises 5 cylinders of compression, withdrawal and movement of boxes, which are directed by 2 pilot valves which have been mounted with external directional valves and act by electric impulses.
  • the solid-state electrical-electronic system is based on a computer and / or programmable electronic relay. b) Trailer
  • the structure of the trailer has a spring support system and a wheel axle of a tire at each end, and the chassis is adapted to this structure, and the fenders are fitted to the trailer.
  • the axle of the trailer makes it highly maneuverable and accessible to any steep terrain, typical of the rugged geography of Peru.
  • the structure of the hopper has the form of a rectangular funnel, which on one of its sides has a support for the vibrating motor, it also has four stops installed that will give it stability on the chassis.
  • the electrical panel is adapted, with which the machine will be programmed to produce technical adobes or other compacted elements.
  • the hopper On the back of the hopper carries the fan brackets; and in its lower part it carries some plates that will allow its anchorage to the chassis.
  • the hopper has a sieve grill at the top, which works by selecting elements larger than 38 mm, preventing the material from entering in dimensions larger than allowed.
  • the sieve grid means that less labor is required, since it is not necessary to sift the land, lowering the operating costs and reducing the work time in the work.
  • Our machine has a simpler, modern and efficient electrical system.
  • our machine is a more efficient tool, due to the following: 1.
  • Our machine can travel towed at speeds higher than 80 km / h, thanks to a special grip so that the shooting ball is completely trapped in the hand that is mounted on the machine.
  • Our machine has a suspension system ready to support the. weight of the equipment and being in the work area the weight of the material to be compressed.
  • the steels used in the compression box are the ones with the highest degree of erosion resistance, these are located in the compression and wear areas.
  • Our hydraulic system has 5 compression cylinders, driven by 2 pilot valves mounted, sized and located for better performance.
  • Our machine has an exhaust pipe system, which allows you to reduce the noise caused by 4-stroke and 25 HP engines by 70%, allowing us to work in urban areas and avoiding noise pollution from the environment.
  • Our machine has a battery power charging system, using the main motor axis, which generates the necessary energy for the automation mechanism and enough power for three LED headlights, which allow, among other things, to illuminate the environment of work facilitating work at night.
  • Figure 1 View of the left side of the machine, shows the distribution of parts and accessories such as: the fan, the rear compression box, the hydroline tank, the engine, the alternator, the electrical panel, the support cat forward and the ball throw.
  • Figure 2 View of the right side of the machine, shows the distribution of parts and accessories such as: the fan, the rear pistons, the gas tank, the vibrating motorcycle and the ball throw.
  • Figure 3 The chassis, which shows the location of the compression boxes, the three front pistons, the engine, the battery in the front, the gasoline and hydroline tanks, from an isometric perspective.
  • Figure 4 The trailer offers a rear view of the suspension system and a clear view of the wheel axle, with their respective tires.
  • Figure 5 The hopper, here you can see how the fan is located, the location of the hopper stops and the electrical panel in one of the stands.
  • Figure 6 The chassis offers a rear isometric view that shows the location of the rear directional valve, as well as all hydraulic pistons and gasoline and hydroline tanks.
  • Figure 7 The trailer, in this figure we see from a front isometric perspective, how the suspension system is mounted.
  • Figure 8 The hopper, which shows the location of the vibrating motorcycle, on the side wall, and the grill assembly.
  • Figure 9 This is an automatic, portable and comprehensive machine that produces technified adobes or other compacted elements, with a pressure between 1200 and 2900 psi, and which have the following measures: 30 x 20 x 10 and 30 x 10 x 10 centimeters, the same that can work manually and automatically with productions from 120 to 400 blocks per hour, depending on the programmed power of the machine and the quality of the selected soil.
  • Figure 10 This machine is designed to work especially in rough terrain, so it is mounted in a design that includes a single axle and two tires, achieving maneuverability and particularly that can rotate on its site.
  • Figure 11 The compression structure of the same is also part of the firing system, so the total weight of the machine is greatly reduced, reaching a maximum of 850 kilograms without the fluids.
  • Figure 12 These portable machines can travel towed at speeds higher than 80 kilometers per hour, for this purpose the use of a special grip has been arranged so that the shooting ball is completely entrapped in the hand that is mounted on The claimed machine.
  • FIG. 13 The suspension system is made by means of springs prepared to support the weight of the equipment and the weight of the material to be compressed being in the work area.
  • Figure 14 The steels used in the compression case are determined by those with the highest degree of erosion resistance, these are located in the compression and wear areas.
  • Figure 15 An aggregate sieve grate is used as a protection measure for the entry of materials greater than what is allowed manufactured in steel with separations according to the work area.
  • Figure 16 The hydraulic system comprises 5 cylinders of compression, removal and movement of boxes, which are directed by 2 pilot valves that have been mounted with external directional valves and that act by electrical impulses, the decision to mount these valves, its dimensioning and its positioning in the machine are the claimed processes.
  • Figure 17 This machine has been originally designed to work outdoors and away from populations, however we have determined to incorporate a tube system Exhaust to reduce by 70% the noise caused by the 4-stroke and 25 HP engines with which they are operated.
  • Figure 18 This design allows to use engines from 20 hp petrol, oil, electric and gas, among others depending on the needs of the end user.
  • the machine has an energy charging system for the battery, using the main motor axis, which generates the necessary energy for the automation mechanism and enough power for three LED headlights, which allow, among other things, to illuminate the environment of work facilitating work at night.
  • the industrialized production of the present invention is highly feasible since it is composed of elements and materials that are available in the national and international market making it possible to develop this scale machine production project generating great benefits in the development of projects such as construction massive housing oriented to benefit less-favored sectors of the population, as well as providing the possibility of building educational, hospital and administrative infrastructure in the state's social care programs.

Abstract

The invention relates to a portable automatic compressing machine for producing technified adobe bricks or other compacted elements, produced using a pressure of between 1200 and 2900 psi and having measurements of 30 x 20 x 10 and 30 x 10 x 10 centimetres. The machine can operate manually or automatically, producing between 120 and 400 technified adobe bricks per hour depending on the regulated power of the machine and the quality of the selected soil. The machine comprises a single compression chamber and is consequently simpler, more efficient and requires a smaller investment. The single chamber is more than sufficient to produce technified adobe bricks and other compacted elements. The hydraulic system comprises five cylinders for compressing, removing and moving casings, which are controlled by two pilot valves that are mounted with outer directional valves and that operate by means of electrical pulses. The electric/electronic solid state system is based on a computer and/or a programmable electronic relay. The machine also includes a wheel axle with a rim at each end, such that it is easily manoeuvrable and can access steep terrain typical of rugged landscapes. The weight of the machine is reduced significantly and it weighs at most 850 kilograms without fluids.

Description

MÁQUINA AUTOMÁTICA PRODUCTORA DE ADOBES TECNIFICADOS U OTROS  AUTOMATIC MACHINE PRODUCER OF TECHNOLOGED ADOBES OR OTHERS
ELEMENTOS COMPACTADOS  COMPACTED ELEMENTS
1.1. Sector de la técnica 1.1. Technical sector
Fabricación de máquinas mecánico-hidráulicas, de compresión automática y portátiles para la fabricación de materiales de construcción, como adobes tecnificados entre otros elementos compactados, en base a tierra adecuada y/u otros insumos. Manufacture of mechanical-hydraulic, automatic compression and portable machines for the manufacture of construction materials, such as adobes technified among other compacted elements, based on adequate earth and / or other inputs.
1.2. Estado de la técnica 1.2. State of the art
En la actualidad, lo más representativo que existe, de lo que tengamos conocimiento, se trata de la patente US 4,579,706, del 01 de abril de 1986, referida a una máquina para fabricar bloques de tierra, suelo o material similar, la misma que según lo descrito por sus titulares, se trata de un canal dispuesto horizontalmente, provista de una cámara de llenado y donde se proporciona medios adicionales durante un primer ciclo y mientras inhibe que se suministre más material para llenar la cámara, mueve el material ya suministrado desde la cámara de llenado a la cámara de compresión para formar un bloque, que durante un segundo ciclo permite que se suministre material adicional a la cámara de llenado. At present, the most representative thing that exists, as far as we know, is US Patent 4,579,706, dated April 1, 1986, referring to a machine for making blocks of earth, soil or similar material, the same as according what is described by its holders, it is a horizontally arranged channel, provided with a filling chamber and where additional means are provided during a first cycle and while inhibiting the supply of more material to fill the chamber, it moves the material already supplied from the filling chamber to the compression chamber to form a block, which during a second cycle allows additional material to be supplied to the filling chamber.
Las principales desventajas que encontramos en el antecedente descrito precedentemente, son las siguientes: . La máquina opera con dos cámaras de compresión, lo que representa una capacidad sobredimensionada para el trabajo requerido en la producción de adobes tecnificados u otros elementos compactados, lo que la hace demasiado compleja y voluminosa. The main disadvantages that we find in the background described above are the following:. The machine operates with two compression chambers, which represents an oversized capacity for the work required in the production of technical adobes or other compacted elements, which makes it too complex and bulky.
2. En consecuencia de lo anterior, el diseño de esa máquina resulta ser demasiado grande, duplicando los sistemas requeridos. 2. Consequently, the design of that machine turns out to be too large, doubling the required systems.
i 3. Esa máquina requiere de un motor diesel más grande para proporcionar la energía necesaria para operar. i 3. That machine requires a larger diesel engine to provide the energy needed to operate.
4. En el mismo sentido, esa máquina requiere mucho espacio de almacenamiento o aparcamiento, además de ser pesada y de difícil maniobrabilidad por contar innecesariamente con cuatro ruedas, dificultando el acceso de la máquina al borde de obras en los territorios escarpados característicos de países como Perú, Colombia, Chile, Bolivia, Ecuador y Brasil entre otros.  4. In the same sense, this machine requires a lot of storage or parking space, in addition to being heavy and difficult to maneuver due to unnecessarily having four wheels, making it difficult for the machine to access the edge of works in the rugged territories characteristic of countries such as Peru, Colombia, Chile, Bolivia, Ecuador and Brazil among others.
5. Al no contar con una parrilla tamizadora de los materiales incorporados a la máquina requiere de mayor mano obra para el refinado de la tierra.  5. Not having a sieve grill of the materials incorporated into the machine requires more labor for the refining of the earth.
6. Esto hace que se eleven innecesariamente los costos del precio de inversión en esa máquina, así como el mantenimiento, combustible, aceite e hidrolina. 6. This causes the costs of the investment price in that machine to rise unnecessarily, as well as maintenance, fuel, oil and hydroline.
7. De igual manera, el sistema eléctrico utilizado resulta ser complicado. 7. Similarly, the electrical system used turns out to be complicated.
Las soluciones que la propuesta del presente modelo de utilidad propone, se relacionan con una máquina automática productora de adobes tecnificados u otros elementos compactados. The solutions proposed by the present utility model are related to an automatic machine producing technical adobes or other compacted elements.
1.3. Descripción de la invención El presente Modelo de Utilidad, se refiere a una máquina automática compresora y portátil, productora de adobes tecnificados u otros elementos compactados, los mismos que son producidos con una presión entre 1200 y 2900 psi, y que corresponden a medidas de 30 x 20 x 10 y de 30 x 10 x 10 centímetros, esta máquina puede funcionar de manera manual o automática, logrando una producción desde 120 hasta 400 adobes tecnificados por hora dependiendo de la potencia regulada de la máquina y la calidad de la tierra seleccionada. 1.3. DESCRIPTION OF THE INVENTION This Utility Model refers to an automatic compressor and portable machine, producer of technical adobes or other compacted elements, which are produced with a pressure between 1200 and 2900 psi, and which correspond to measures of 30 x 20 x 10 and 30 x 10 x 10 centimeters, this machine can be operated manually or automatically, achieving a production from 120 to 400 technical adobes per hour depending on the regulated power of the machine and the quality of the selected soil.
Con el objetivo de poder presentar adecuadamente nuestra máquina automática productora de adobes tecnificados u otros elementos compactados y explicar cómo es que nuestra máquina soluciona los problemas identificados en el estado de la técnica actual, es decir la máquina antecesora, seccionamos nuestra máquina en tres partes y en ellas presentamos soluciones a los problemas planteados: a) Chasis, b) Tráiler y c) Tolva. a) Chasis In order to be able to adequately present our automatic machine producing technical adobes or other compacted elements and explain how our machine solves the problems identified in the state of the art, that is, the predecessor machine, we section our machine into three parts and In them we present solutions to the problems posed: a) Chassis, b) Trailer and c) Hopper. a) Chassis
La estructura de chasis esta diseñada para alojar unas cajas de compresión posterior y delantero, una bandeja de salida de adobes tecnificados, pistones hidráulicos, una batería, válvulas direccionales, un tanque de gasolina, un tanque de hidrolina, un motor, un alternador, un tiro de bola y una gata de apoyo delantero. The chassis structure is designed to accommodate rear and front compression boxes, an exit tray for technical adobes, hydraulic pistons, a battery, directional valves, a gas tank, a hydroline tank, an engine, an alternator, a ball throw and a front support cat.
Las cajas de compresión están fabricadas de un acero capaz de soportar las fricciones durante la producción de adobes tecnificados. Las ventajas respecto a la máquina descrita en la patente US 4,579,706 son:  Compression boxes are made of a steel capable of withstanding friction during the production of technical adobes. The advantages over the machine described in US Patent 4,579,706 are:
1. Nuestra máquina cuenta con una sola cámara de compresión haciéndola más eficiente y sencilla, requiriendo de una menor inversión. Esta cámara única es más que suficiente para producir adobes tecnificados u otros elementos compactados. 2. Al contar con una sola cámara de compresión, el diseño de nuestra máquina resulta ser muy simple en todos sus sistemas; y ocupa mucho menor espacio. 1. Our machine has a single compression chamber making it more efficient and simple, requiring less investment. This unique camera is more than enough to produce technical adobes or other compacted elements. 2. By having a single compression chamber, the design of our machine turns out to be very simple in all its systems; and occupies much less space.
3. Nuestra máquina requiere de un motor más pequeño para proporcionar la energía requerida, esto disminuye considerablemente los costos de fabricación, producción y mantenimiento.  3. Our machine requires a smaller motor to provide the required energy, this considerably reduces manufacturing, production and maintenance costs.
4. El sistema hidráulico comprende 5 cilindros de compresión, retiro y movimiento de cajas, que están dirigidos por 2 válvulas piloto las mismas que han sido montadas con válvulas direccionales externas y que actúan por impulsos eléctricos. 4. The hydraulic system comprises 5 cylinders of compression, withdrawal and movement of boxes, which are directed by 2 pilot valves which have been mounted with external directional valves and act by electric impulses.
5. El sistema eléctrico-electrónico de estado sólido está basado en un ordenador y/o relay electrónico programable. b) Tráiler 5. The solid-state electrical-electronic system is based on a computer and / or programmable electronic relay. b) Trailer
La estructura del tráiler cuenta con un sistema de soporte de muelles y un eje de ruedas de una llanta en cada extremo, y a esta estructura se adapta el chasis, y los tapabarros se acondicionan al tráiler. The structure of the trailer has a spring support system and a wheel axle of a tire at each end, and the chassis is adapted to this structure, and the fenders are fitted to the trailer.
Las ventajas respecto a la máquina descrita en la patente US 4,579,706 son: 1. Debido a esto, nuestra máquina requiere una menor cantidad de acero en su estructura, por este motivo su peso se reduce considerablemente llegando a pesar como máximo 850 kilos sin fluidos. The advantages over the machine described in US Patent 4,579,706 are: 1. Due to this, our machine requires a smaller amount of steel in its structure, for this reason its weight is reduced considerably reaching a maximum of 850 kilos without fluids.
2. El eje del trailer la hace altamente maniobrable y accesible a cualquier terreno escarpado, propio de la geografía accidentada del Perú. 2. The axle of the trailer makes it highly maneuverable and accessible to any steep terrain, typical of the rugged geography of Peru.
3. La máquina requiere menor espacio de almacenamiento o aparcamiento. c) Tolva  3. The machine requires less storage or parking space. c) Hopper
La estructura de la tolva tiene la forma de un embudo rectangular, que en uno de sus laterales cuenta con un soporte para el motor vibrador, también lleva instalados cuatro parantes que le darán estabilidad sobre el chasis. En uno de los parantes delanteros se adapta el tablero eléctrico, con el cual se programará la máquina para producir adobes tecnificados u otros elementos compactados. The structure of the hopper has the form of a rectangular funnel, which on one of its sides has a support for the vibrating motor, it also has four stops installed that will give it stability on the chassis. In one of the front stops the electrical panel is adapted, with which the machine will be programmed to produce technical adobes or other compacted elements.
En la parte posterior de la tolva lleva los soportes del ventilador; y en su parte inferior lleva unas platinas que permitirán su anclaje al chasis. La tolva cuenta en la parte superior con una parrilla tamizadora, que trabaja seleccionando elementos mayores a 38 mm, evitando el ingreso del material en dimensiones mayores a lo permitido. On the back of the hopper carries the fan brackets; and in its lower part it carries some plates that will allow its anchorage to the chassis. The hopper has a sieve grill at the top, which works by selecting elements larger than 38 mm, preventing the material from entering in dimensions larger than allowed.
Las ventajas respecto a la máquina descrita en la patente US 4,579,706 son: The advantages over the machine described in US Patent 4,579,706 are:
1. La parrilla tamizadora hace que se requiera menos mano de obra, ya que no es necesario cernir la tierra, abaratando los costos operativos y reduciendo el tiempo de labores en la obra. 1. The sieve grid means that less labor is required, since it is not necessary to sift the land, lowering the operating costs and reducing the work time in the work.
2. Nuestra máquina, cuenta con un sistema eléctrico más sencillo, moderno y eficiente. Adicionalmente a las soluciones propuestas a fin de superar los problemas detectados en la técnica existente, nuestra máquina es una herramienta más eficiente, debido a lo siguiente: 1. Nuestra máquina puede viajar remolcada a velocidades superiores a los 80 Km/h, gracias a un agarre especial de manera que la bola de tiro queda totalmente entrampada en la mano que está montada en la máquina. 2. Our machine has a simpler, modern and efficient electrical system. In addition to the proposed solutions in order to overcome the problems detected in the existing technique, our machine is a more efficient tool, due to the following: 1. Our machine can travel towed at speeds higher than 80 km / h, thanks to a special grip so that the shooting ball is completely trapped in the hand that is mounted on the machine.
2. Nuestra máquina cuenta con un sistema de suspensión preparado para soportar el . peso del equipo y estando en la zona de trabajo el peso del material a ser comprimido.  2. Our machine has a suspension system ready to support the. weight of the equipment and being in the work area the weight of the material to be compressed.
3. Los aceros empleados en la caja de compresión son los de mayor graduación en la resistencia a la erosión, estos están ubicados en las zonas de compresión y desgaste.  3. The steels used in the compression box are the ones with the highest degree of erosion resistance, these are located in the compression and wear areas.
4. Nuestro sistema hidráulico tiene 5 cilindros de compresión, dirigidos por 2 válvulas piloto montados, dimensionados y ubicados para un mejor rendimiento.  4. Our hydraulic system has 5 compression cylinders, driven by 2 pilot valves mounted, sized and located for better performance.
5. Nuestro sistema eléctrico-electrónico es sólido, trabaja con relays electrónicos, esto lo hace eficiente y más resistente.  5. Our electric-electronic system is solid, works with electronic relays, this makes it efficient and more resistant.
6. Nuestra máquina cuenta con un sistema de tubo de escape, que le permite disminuir en un 70% el ruido originado por los motores de 4 tiempos y 25 HP, permitiéndonos trabajar en zonas urbanas y evitando la contaminación acústica del medio ambiente. 6. Our machine has an exhaust pipe system, which allows you to reduce the noise caused by 4-stroke and 25 HP engines by 70%, allowing us to work in urban areas and avoiding noise pollution from the environment.
7. Nuestra máquina cuenta con un sistema de carga de energía para la batería, usando el eje principal del motor, que genera la energía necesaria para el mecanismo de automatización y energía suficiente para tres faros leds, que permiten entre otras cosas ¡luminar el entorno de trabajo facilitando trabajar en horas nocturnas. 7. Our machine has a battery power charging system, using the main motor axis, which generates the necessary energy for the automation mechanism and enough power for three LED headlights, which allow, among other things, to illuminate the environment of work facilitating work at night.
1.4 Descripción de tas figuras 1.4 Description of these figures
Figura 1 : Vista del lado izquierdo de la máquina, nos muestra la distribución de partes y accesorios como son: el ventilador, la caja de compresión posterior, el tanque de hidrolina, el motor, el alternador, el tablero eléctrico, la gata de apoyo delantero y el tiro de bola. Figura 2: Vista del lado derecho de la máquina, nos muestra la distribución de partes y accesorios como son: el ventilador, los pistones posteriores, el tanque de gasolina, el moto vibrador y el tiro de bola. Figura 3: El chasis, en la que se muestra la ubicación de las cajas de compresión, los tres pistones delanteros, el motor, la batería en la parte delantera, los tanques de gasolina y de hidrolina, desde una perspectiva isométrica. Figure 1: View of the left side of the machine, shows the distribution of parts and accessories such as: the fan, the rear compression box, the hydroline tank, the engine, the alternator, the electrical panel, the support cat forward and the ball throw. Figure 2: View of the right side of the machine, shows the distribution of parts and accessories such as: the fan, the rear pistons, the gas tank, the vibrating motorcycle and the ball throw. Figure 3: The chassis, which shows the location of the compression boxes, the three front pistons, the engine, the battery in the front, the gasoline and hydroline tanks, from an isometric perspective.
Figura 4: El tráiler, nos ofrece una vista posterior del sistema de suspensión y una vista clara del eje de ruedas, con sus respectivas llantas. Figure 4: The trailer offers a rear view of the suspension system and a clear view of the wheel axle, with their respective tires.
Figura 5: La tolva, aquí se aprecia cómo está ubicado el ventilador, la ubicación de los parantes de la tolva y el tablero eléctrico en uno de los parantes. Figura 6: El chasis, nos ofrece una vista isométrica posterior que muestra la ubicación de la válvula direccional posterior, así como todos los pistones hidráulicos y los tanques de gasolina y de hidrolina. Figure 5: The hopper, here you can see how the fan is located, the location of the hopper stops and the electrical panel in one of the stands. Figure 6: The chassis offers a rear isometric view that shows the location of the rear directional valve, as well as all hydraulic pistons and gasoline and hydroline tanks.
Figura 7: El tráiler, en esta figura vemos desde una perspectiva isométrica delantera, como está montado el sistema de suspensión. Figure 7: The trailer, in this figure we see from a front isometric perspective, how the suspension system is mounted.
Figura 8: La tolva, donde se muestra la ubicación del moto vibrador, en la pared lateral, y el montaje de la parrilla. Figura 9: Se trata de una máquina automática comprensora y portátil, productora de adobes tecnificados u otros elementos compactados, con una presión entre 1200 y 2900 psi, y que cuentan con las siguientes medidas: 30 x 20 x 10 y de 30 x 10 x 10 centímetros, la misma que puede funcionar de manera manual y automática con producciones desde 120 hasta 400 bloques por hora, dependiendo de la potencia programada de la máquina y la calidad de la tierra seleccionada. Figura 10: Esta máquina está diseñada para trabajar especialmente en terrenos escabrosos, por lo que es montada en un diseño que comprende un solo eje y dos llantas, logrando maniobrabilidad y particularmente que puede girar sobre su sitio. Figura 11 : La estructura de compresión de la misma es también parte del sistema de tiro por lo que se disminuye en gran medida el peso total de la maquina llegando este a ser en su máxima expresión de 850 kilogramos sin los fluidos. Figure 8: The hopper, which shows the location of the vibrating motorcycle, on the side wall, and the grill assembly. Figure 9: This is an automatic, portable and comprehensive machine that produces technified adobes or other compacted elements, with a pressure between 1200 and 2900 psi, and which have the following measures: 30 x 20 x 10 and 30 x 10 x 10 centimeters, the same that can work manually and automatically with productions from 120 to 400 blocks per hour, depending on the programmed power of the machine and the quality of the selected soil. Figure 10: This machine is designed to work especially in rough terrain, so it is mounted in a design that includes a single axle and two tires, achieving maneuverability and particularly that can rotate on its site. Figure 11: The compression structure of the same is also part of the firing system, so the total weight of the machine is greatly reduced, reaching a maximum of 850 kilograms without the fluids.
Figura 12: Estas máquinas portátiles pueden viajar remolcadas a velocidades superiores a los 80 kilómetros por hora, para ello se ha dispuesto en su diseño el uso de un agarre especial de manera que la bola de tiro queda totalmente entrampada en la mano que está montada en la maquina reivindicada. Figure 12: These portable machines can travel towed at speeds higher than 80 kilometers per hour, for this purpose the use of a special grip has been arranged so that the shooting ball is completely entrapped in the hand that is mounted on The claimed machine.
Figura 13: El sistema de suspensión es realizado por medio de muelles preparados para soportar el peso del equipo y estando en la zona de trabajo el peso del material a ser comprimido. Figure 13: The suspension system is made by means of springs prepared to support the weight of the equipment and the weight of the material to be compressed being in the work area.
Figura 14: Los aceros usados en la caja de compresión están determinados por los de mayor graduación en la resistencia a la erosión, estos están ubicados en las zonas de compresión y desgaste. Figure 14: The steels used in the compression case are determined by those with the highest degree of erosion resistance, these are located in the compression and wear areas.
Figura 15: Se utiliza una reja tamizadora de agregados como medida de protección para el ingreso de materiales mayores a lo permitido manufacturada en acero con separaciones de acuerdo a la zona de trabajo. Figure 15: An aggregate sieve grate is used as a protection measure for the entry of materials greater than what is allowed manufactured in steel with separations according to the work area.
Figura 16: El sistema hidráulico comprende 5 cilindros de compresión, retiro y movimiento de cajas, que están dirigidos por 2 válvulas piloto las mismas que han sido montadas con válvulas direccionales externas y que actúan por impulsos eléctricos, la decisión de montaje de estas válvulas, su dimensionamiento y su posicionamiento en la maquina son los procesos reivindicados. Figure 16: The hydraulic system comprises 5 cylinders of compression, removal and movement of boxes, which are directed by 2 pilot valves that have been mounted with external directional valves and that act by electrical impulses, the decision to mount these valves, its dimensioning and its positioning in the machine are the claimed processes.
Figura 17: Esta máquina ha sido diseñada para trabajar originalmente al aire libre y lejos de las poblaciones, sin embargo hemos determinado incorporar un sistema de tubo de escape para disminuir en un 70% el ruido originado por los motores de 4 tiempos y 25 HP con que son operadas. Figure 17: This machine has been originally designed to work outdoors and away from populations, however we have determined to incorporate a tube system Exhaust to reduce by 70% the noise caused by the 4-stroke and 25 HP engines with which they are operated.
Figura 18: Este diseño permite usar motores desde 20 hp gasolineros, petroleros, eléctricos y a gas, entre otros dependiendo de las necesidades del usuario final. Figure 18: This design allows to use engines from 20 hp petrol, oil, electric and gas, among others depending on the needs of the end user.
Figura 19: La máquina cuenta con un sistema de carga de energía para la batería, usando el eje principal del motor, que genera la energía necesaria para el mecanismo de automatización y energía suficiente para tres faros leds, que permiten entre otras cosas iluminar el entorno de trabajo facilitando trabajar en horas nocturnas. Figure 19: The machine has an energy charging system for the battery, using the main motor axis, which generates the necessary energy for the automation mechanism and enough power for three LED headlights, which allow, among other things, to illuminate the environment of work facilitating work at night.
1.5 Posibilidades de aplicación 1.5 Possibilities of application
Las posibilidades de aplicación de la invención propuesta son múltiples, ya que es posible que esta máquina sea susceptible de aplicación industrial en cualquier tipo de industria, como por ejemplo, la industria de la construcción en la producción de adobes tecnificados o bloques de tierra o arena comprimida con algún aglutinante o endurecedor como el cemento u otra sustancias, para la producción de bloques constructivos. Es posible también la aplicación y uso de la máquina propuesta en la industria de la producción de alimentos balanceados y forraje para animales o ganado vacuno. The possibilities of application of the proposed invention are multiple, since it is possible that this machine is capable of industrial application in any type of industry, for example, the construction industry in the production of technical adobes or blocks of earth or sand Compressed with a binder or hardener such as cement or other substances, for the production of building blocks. It is also possible the application and use of the machine proposed in the industry of the production of feed and feed for animals or cattle.
En el mismo sentido es posible comprimir celulosa, con el uso de nuestra máquina para la producción de bloques decorativos. In the same way it is possible to compress cellulose, with the use of our machine for the production of decorative blocks.
La producción industrializada de la presente invención es altamente factible ya que está compuesta por elementos y materiales que se encuentran disponibles en el mercado nacional e internacional haciendo posible desarrollar proyecto de producción de esta máquina escala generando grandes beneficios en el desarrollo de proyectos como el de construcción masiva de viviendas orientadas a beneficiar a sectores de la población menos favorecidas, así como brindar la posibilidad de la construcción de infraestructura educativa, hospitalaria y administrativa en los programas de atención social del estado. The industrialized production of the present invention is highly feasible since it is composed of elements and materials that are available in the national and international market making it possible to develop this scale machine production project generating great benefits in the development of projects such as construction massive housing oriented to benefit less-favored sectors of the population, as well as providing the possibility of building educational, hospital and administrative infrastructure in the state's social care programs.

Claims

REIVINDICACIONES
1 . Máquina automática productora de adobes tecnificados u otros elementos compactados que comprende tres partes, tolva, tráiler y un chasis entre la tolva y el tráiler; caracterizada porque el chasis cuenta con una sola cámara de comprensión que tiene un sistema hidráulico formado por cinco cilindros y dos válvulas piloto y el tráiler lleva dos ruedas posteriores. one . Automatic machine producing technical adobes or other compacted elements comprising three parts, hopper, trailer and a chassis between the hopper and the trailer; characterized in that the chassis has a single understanding chamber that has a hydraulic system consisting of five cylinders and two pilot valves and the trailer has two rear wheels.
2. Máquina automática productora de adobes tecnificados u otros elementos compactados de acuerdo a la reivindicación 1 , caracterizado porque la tolva cuenta con una parrilla tamizadora del material a compactarse. 2. Automatic machine producing technical adobes or other compacted elements according to claim 1, characterized in that the hopper has a sieve grid of the material to be compacted.
3. Máquina automática productora de adobes tecnificados u otros elementos compactados de acuerdo a las reivindicaciones anteriores, caracterizado porque funciona con un sistema eléctrico-electrónico sólido. 3. Automatic machine producing technical adobes or other compacted elements according to the preceding claims, characterized in that it works with a solid electric-electronic system.
4. Máquina automática productora de adobes tecnificados u otros elementos compactados de acuerdo a las reivindicaciones anteriores, caracterizado porque cuenta con un agarre de bola de tiro en el chasis para asegurar la máquina al vehículo remolcador. 4. Automatic machine producing technical adobes or other compacted elements according to the preceding claims, characterized in that it has a pull ball grip on the chassis to secure the machine to the towing vehicle.
5. Máquina automática productora de adobes tecnificados u otros elementos compactados de acuerdo a las reivindicaciones anteriores, caracterizado porque las ruedas cuentan con una suspensión preparada para soportar el peso del equipo, el peso del material cargado a comprimir y su movilización al pie de la obra en terrenos escarpados. 5. Automatic machine for producing technical adobes or other compacted elements according to the preceding claims, characterized in that the wheels have a suspension prepared to support the weight of the equipment, the weight of the loaded material to be compressed and its mobilization at the foot of the work on steep terrain.
6. Máquina automática productora de adobes tecnificados u otros elementos compactados de acuerdo a las reivindicaciones anteriores, caracterizado porque cuenta con un sistema de tubo de escape que reduce el ruido generado por el motor de cuatro tiempos y 25 HP, en hasta un 70%. 6. Automatic machine producing technical adobes or other compacted elements according to the preceding claims, characterized in that it has an exhaust pipe system that reduces the noise generated by the four-stroke engine and 25 HP, by up to 70%.
7. Máquina automática productora de adobes tecnificados u otros elementos compactados de acuerdo a las reivindicaciones anteriores, caracterizado porque cuenta con un sistema de carga de energía para la batería usando el eje principal del motor que genera la energía necesaria requerido por el mecanismo de automatización y energía suficiente para tres faros led. 7. Automatic machine producing technical adobes or other compacted elements according to the preceding claims, characterized in that it has a battery charging system using the main motor shaft that generates the necessary energy required by the automation mechanism and Enough power for three LED headlights.
PCT/PE2012/000001 2012-05-11 2012-06-26 Automatic machine for the production of technified adobe bricks or other compacted elements WO2013169123A1 (en)

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PE651-2012/DIN 2012-05-11

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CN111823633B (en) * 2020-07-26 2022-04-01 广东绿富域资源再生科技有限公司 Domestic garbage incinerator slag brick making mold mechanism and control method

Citations (7)

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Publication number Priority date Publication date Assignee Title
US2388679A (en) * 1941-11-03 1945-11-13 James A Davis Method of forming earth building blocks
CA2182128A1 (en) * 1996-07-26 1997-10-05 Michael Domazet Apparatus for forming adobe blocks
CH689636A5 (en) * 1995-04-20 1999-07-30 Reda Ahmed Nazer Equipment for producing building, blocks from clay
US6347931B1 (en) * 2000-02-03 2002-02-19 The Mountain Institute Block ramming machine
US20020105107A1 (en) * 2001-02-05 2002-08-08 Steve Everett Tango II soil block press
US20050029690A1 (en) * 2003-08-08 2005-02-10 George Burlow Method and apparatus for manufacturing compressed earthen blocks
WO2007129882A1 (en) * 2006-05-09 2007-11-15 Becerril Figueroa Jose Jesus Transportable hydraulic compactor for producing adobe, cladding or ashlar-type adobe from clay, fine sand or any other material that it is feasible to compact

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2388679A (en) * 1941-11-03 1945-11-13 James A Davis Method of forming earth building blocks
CH689636A5 (en) * 1995-04-20 1999-07-30 Reda Ahmed Nazer Equipment for producing building, blocks from clay
CA2182128A1 (en) * 1996-07-26 1997-10-05 Michael Domazet Apparatus for forming adobe blocks
US6347931B1 (en) * 2000-02-03 2002-02-19 The Mountain Institute Block ramming machine
US20020105107A1 (en) * 2001-02-05 2002-08-08 Steve Everett Tango II soil block press
US20050029690A1 (en) * 2003-08-08 2005-02-10 George Burlow Method and apparatus for manufacturing compressed earthen blocks
WO2007129882A1 (en) * 2006-05-09 2007-11-15 Becerril Figueroa Jose Jesus Transportable hydraulic compactor for producing adobe, cladding or ashlar-type adobe from clay, fine sand or any other material that it is feasible to compact

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