WO2013168914A1 - Automatic manual transmission - Google Patents

Automatic manual transmission Download PDF

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Publication number
WO2013168914A1
WO2013168914A1 PCT/KR2013/003429 KR2013003429W WO2013168914A1 WO 2013168914 A1 WO2013168914 A1 WO 2013168914A1 KR 2013003429 W KR2013003429 W KR 2013003429W WO 2013168914 A1 WO2013168914 A1 WO 2013168914A1
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WO
WIPO (PCT)
Prior art keywords
gear
transmission
engine
input shaft
clutch
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PCT/KR2013/003429
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French (fr)
Korean (ko)
Inventor
김세철
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테너지
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Publication of WO2013168914A1 publication Critical patent/WO2013168914A1/en

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H61/00Control functions within control units of change-speed- or reversing-gearings for conveying rotary motion ; Control of exclusively fluid gearing, friction gearing, gearings with endless flexible members or other particular types of gearing
    • F16H61/14Control of torque converter lock-up clutches
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H47/00Combinations of mechanical gearing with fluid clutches or fluid gearing
    • F16H47/06Combinations of mechanical gearing with fluid clutches or fluid gearing the fluid gearing being of the hydrokinetic type
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H3/00Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion
    • F16H3/44Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion using gears having orbital motion
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H61/00Control functions within control units of change-speed- or reversing-gearings for conveying rotary motion ; Control of exclusively fluid gearing, friction gearing, gearings with endless flexible members or other particular types of gearing
    • F16H61/04Smoothing ratio shift
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H3/00Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion
    • F16H3/02Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion without gears having orbital motion
    • F16H3/08Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion without gears having orbital motion exclusively or essentially with continuously meshing gears, that can be disengaged from their shafts
    • F16H3/087Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion without gears having orbital motion exclusively or essentially with continuously meshing gears, that can be disengaged from their shafts characterised by the disposition of the gears
    • F16H3/089Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion without gears having orbital motion exclusively or essentially with continuously meshing gears, that can be disengaged from their shafts characterised by the disposition of the gears all of the meshing gears being supported by a pair of parallel shafts, one being the input shaft and the other the output shaft, there being no countershaft involved

Definitions

  • the present invention relates to an automatic manual transmission, and more particularly, a torque converter is mounted and the engine transmits power through a first gear connected to a turbine of the torque converter, so that smooth driving at low speed is possible and shifting is performed. In the meantime, the power of the engine is transmitted to the driving wheel through the auxiliary gear by the connection of the clutch installed separately, and relates to an automated manual transmission in which the shifting feeling is improved.
  • a transmission is a device that converts power generated from an engine to a required rotational force according to a speed. As a vehicle speeds up, the transmission rotates the wheel at a speed required for driving the vehicle. Allows operation within a range of numbers.
  • Such a transmission includes a manual transmission in which a driver directly performs a clutch pedal to perform a shift, and an automatic transmission in which a shift is automatically performed to suit a driving condition of an automobile using an electronic device.
  • the automatic manual transmission is a transmission that realizes the advantages of the manual transmission and the automatic transmission. Since operation during operation is the same as the automatic transmission, it provides driving convenience and does not require power such as clutch operated hydraulic pressure while driving. High efficiency is advantageous in terms of fuel efficiency.
  • An automated manual transmission is provided with a hydraulic device or an electric motor for automatic gear shifting of the transmission.
  • the present invention includes a first transmission gear unit and a second transmission gear unit for transmitting power to a driving wheel by increasing or decreasing the rotational speed of the engine; And an auxiliary input gear unit configured to transmit the rotational force of the engine to a driving wheel during the shift operation in the shift gear unit.
  • the first transmission gear unit includes a first input shaft connected to the turbine of the torque converter; A first gear installed on the first input shaft and the output shaft to transmit power; And a synchronizer for controlling the first gear and the output shaft.
  • a second input shaft connected to an impeller of a torque converter which is connected to the engine and is rotated so as to always rotate in the same manner as the engine;
  • a plurality of transmission gears are installed on the second input shaft and the output shaft.
  • the auxiliary gear input unit is provided with an auxiliary gear on the second input shaft and the output shaft, characterized in that the clutch is installed on either side of the auxiliary gear.
  • the present invention has been made in order to improve the above problems, the power is transmitted through the torque converter at the start to improve the ride comfort during smooth start and low speed driving, the gear of the engine is separately installed during gear shifting By transmitting to the drive wheels through the transmission performance is improved, and at the same time, in addition to the torque converter provides an automated manual transmission configured to be shifted using only one clutch.
  • FIG. 1 is a view illustrating a state in which power is transmitted through a first transmission gear unit in an automatic manual transmission according to an embodiment of the present invention.
  • FIG. 2 is a view illustrating a state in which power is transmitted through the first transmission gear unit and the auxiliary gear in the automated manual transmission according to one embodiment of the present invention.
  • FIG 3 is a view illustrating a state in which power is transmitted through an auxiliary input unit in an automatic manual transmission according to an embodiment of the present invention.
  • FIG. 4 is a view illustrating a state in which power is transmitted through a second gear of a second transmission gear unit in an automatic manual transmission according to an embodiment of the present invention.
  • auxiliary input gear portion 31 auxiliary gear 32: clutch
  • the automatic manual transmission according to an embodiment of the present invention, the first transmission gear unit 10, the second transmission gear unit 20, the auxiliary input gear unit ( 30).
  • the first transmission gear unit 10 transmits the power of the engine transmitted through the torque converter to the driving wheel 50 by increasing or decreasing the rotational speed of the engine 1 by a constant gear speed ratio.
  • the second transmission gear portion 20 is directly connected to the engine 1 and transmits the power of the engine to each of the transmission gears by increasing or decreasing the rotational speed of the engine 1 by a constant gear speed ratio. do.
  • the auxiliary input gear unit 30 intermittently clamps the auxiliary gear 31 and the second input shaft 21 connected to the output shaft 40 with the clutch 32, and at the time of gear shifting, the first shift gear unit 10 or the first gear. While the shift operation is performed in the two-speed gear unit 20, the rotational force of the engine 1 is transmitted to the driving wheels 50 through the auxiliary gear 31 and the clutch 32.
  • the first transmission gear unit 10 includes a first input shaft 11, a first gear 12, and a synchronizer 13.
  • the first input shaft 11 is connected to the turbine 4 of the torque converter, and the first gear 11 is connected to the first input shaft 11.
  • the 1/2 stage synchronizer 13 connects the first gear 12 to the output shaft so that power is transmitted.
  • the 1/2 stage synchronizer 13 is connecting the first gear (see Fig. 1)
  • the first gear is connected to the turbine 4 of the torque converter and is proportional to the rotational speed of the drive wheel 50. To rotate. That is, in the same state as in the case of the first gear shifting of the general automatic transmission, it is possible to maintain the creep running or the stopped state during starting by the action of the torque converter.
  • the second transmission gear portion 20 includes a second input shaft 21 directly connected to the impeller 3 of the torque converter, each transmission gear 22, 23, 24, 26, 27, and each synchronizer 13, 25, 28. It is composed of
  • Each transmission gear 22, 23, 24, 26, 27 from the second to the sixth stage is provided on the second input shaft 21 and the output shaft 40, and each synchronizer 13, 25, 28 is provided.
  • each transmission gear 22, 23, 24, 26, 27 is intermittently engaged with the second input shaft 21 and the output shaft 40.
  • each synchronizer 13, 25, 28 may be replaced with a dog clutch.
  • the auxiliary input gear unit 30 is composed of an auxiliary gear 31 and a clutch 32.
  • the auxiliary gear 31 is set to have a smaller gear ratio on the second input shaft 21 than the sixth gear, and the clutch 32 interrupts the auxiliary gear 31 and the second input shaft 21.
  • the output shaft 40 is stopped together with the driving wheel 50, and the second connected to the impeller 3 and the impeller 3.
  • the input shaft 21, the 3/4 stage synchronizer 25 and the 5/6 stage synchronizer 28 rotate at the same rotational speed as the engine 1.
  • the first input shaft 11 and the first gear 12 connected to the first input shaft 11 rotate at the same rotational speed as the turbine 4.
  • the 1/2 stage synchronizer 13 connects the first gear to complete the shift to the first stage.
  • the clutch 32 is operated in a state where the first gear 12 is connected so that a part of rotational torque is applied to the auxiliary gear 31. By transmitting through), it is possible to implement the same function as the start from the second gear in a conventional automatic transmission.
  • the transmission torque at the clutch 32 is controlled to be at a predetermined level. If the rotational speed of the engine 1 decreases while the rotational speed of the second gear 22 is equal to the output shaft 40 while the state is maintained, the 1/2 stage synchronizer 12 is moved to the second stage side. By moving, the second gear 22 and the output shaft 40 are connected.
  • shifting to the upper gear stage such as shifting from the second gear to the third gear, shifting from the third gear to the fourth gear, and the like, shifting is performed in the same manner as described above.
  • the fifth gear 26 is connected to the output shaft 40 and the fifth gear is completed by disconnecting the clutch 32.
  • the auxiliary gear 31 installed on the second input shaft 21 may be installed to engage with the final gear installed integrally with the output shaft.

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Structure Of Transmissions (AREA)
  • Control Of Transmission Device (AREA)

Abstract

The present invention relates to an automatic manual transmission, comprising a first transmission gear unit (10) which is connected to the turbine of a torque converter that is connected to an engine so as to be driven by the engine; a second transmission gear unit (20) which is connected to the impeller of the torque converter; and an auxiliary input gear unit(30). The first transmission gear unit (10) increases or decreases the rotational speed of the engine (1) by a first stage gear ratio so as to transmit the power of the engine, which is transmitted through the torque converter, to a driving wheel (50). The second transmission gear unit (20) is directly connected to the engine (1) and increases or decreases the rotational speed of the engine (1) by a predetermined gear speed ratio through each transmission gear so as to transmit the power of the engine to a driving wheel (50). The auxiliary input gear unit (30) controls an auxiliary gear (31) connected to an output shaft (40) and a second input shaft (21) by the clutch (32), wherein the rotational force of the engine (1) is transmitted to the driving wheel (50) through the auxiliary gear (31) and the clutch (32) when a transmission operation is carried out in the first transmission gear (10) and the second transmission gear (20) while shifting gears.

Description

자동화 수동 변속기Automated manual gearbox
본 발명은 자동화 수동변속기에 관한 것으로서, 보다 상세하게는 토크 컨버터가 장착되고 토크 컨버터의 터빈과 연결된 1단 기어를 통하여 엔진의 동력을 전달함으로써 저속 주행시의 원활한 주행이 가능하며, 또한 변속이 진행되는 동안에는 엔진의 동력이 별도로 설치된 클러치의 연결에 의하여 보조 기어를 통해 구동 바퀴에 전달됨으로써 변속감이 향상되는 자동화 수동변속기에 관한 것이다.   The present invention relates to an automatic manual transmission, and more particularly, a torque converter is mounted and the engine transmits power through a first gear connected to a turbine of the torque converter, so that smooth driving at low speed is possible and shifting is performed. In the meantime, the power of the engine is transmitted to the driving wheel through the auxiliary gear by the connection of the clutch installed separately, and relates to an automated manual transmission in which the shifting feeling is improved.
일반적으로 자동차에 있어서 변속기는 엔진에서 발생하는 동력을 속도에 따라 필요한 회전력으로 바꾸어 전달하는 장치로, 자동차의 속도가 빨라짐에 따라 차량의 주행에 필요한 회전수로 바퀴 측을 회전하기 함으로써 엔진이 일정한 회전수 범위 내에서 작동될 수 있게 한다.In general, a transmission is a device that converts power generated from an engine to a required rotational force according to a speed. As a vehicle speeds up, the transmission rotates the wheel at a speed required for driving the vehicle. Allows operation within a range of numbers.
이러한 변속기는 운전자가 직접 클러치 페달을 조작하여 변속을 수행하는 수동변속기와, 전자 장치 등을 이용하여 자동차의 주행 조건에 맞도록 자동적으로 변속을 직접 수행하도록 하는 자동변속기가 있다.Such a transmission includes a manual transmission in which a driver directly performs a clutch pedal to perform a shift, and an automatic transmission in which a shift is automatically performed to suit a driving condition of an automobile using an electronic device.
한편, 자동화 수동변속기는 수동변속기와 자동변속기의 장점을 구현할 수 있도록 하는 변속기로서, 운전시의 조작은 자동변속기와 동일하므로 운전 편의성을 제공하는 동시에, 주행 중의 클러치 작동 유압과 같은 동력이 필요하지 않으므로 효율이 높아 연비 측면에서 유리하다.On the other hand, the automatic manual transmission is a transmission that realizes the advantages of the manual transmission and the automatic transmission. Since operation during operation is the same as the automatic transmission, it provides driving convenience and does not require power such as clutch operated hydraulic pressure while driving. High efficiency is advantageous in terms of fuel efficiency.
자동화 수동변속기는 변속기의 자동적인 기어 변속을 위하여, 유압 장치 또는 전기 모터 등이 설치되어 있다.An automated manual transmission is provided with a hydraulic device or an electric motor for automatic gear shifting of the transmission.
이러한 유압 장치 또는 전기 모터 등에 의해 기어 변속이 완료되면, 클러치의 작동에 의해 엔진의 회전력이 변속기에 전달되고, 변속된 기어를 통하여 엔진의 회전력이 증가 또는 저감되어 구동 바퀴에 전달된다.When the gear shift is completed by such a hydraulic device or an electric motor, the rotational force of the engine is transmitted to the transmission by the operation of the clutch, and the rotational force of the engine is increased or reduced through the shifted gears and transmitted to the driving wheels.
상기한 기술 구성은 본 발명의 이해를 돕기 위한 배경 기술로서, 본 발명이 속하는 기술 분야에서 널리 알려진 종래 기술을 의미하는 것은 아니다.The above-described technical configuration is a background art for helping understanding of the present invention, and does not mean a conventional technology well known in the art.
종래의 자동화 수동변속기는 기어 변속이 이루어지는 동안 엔진의 회전력이 구동 바퀴에 전달되지 않기 때문에, 가속 성능이 저하되는 단점을 가진다.    Conventional automated manual transmissions have the disadvantage that the acceleration performance is lowered because the rotational force of the engine is not transmitted to the drive wheels during gear shifting.
또한, 클러치의 단속을 자동화하였으나, 클러치의 마모 등에 따른 작동 하중의 변화 또는 경사로의 경사 각도 등에 따라 적절하게 조작하는 것이 어렵기 때문에, 경사로에서의 출발시 차량이 후방으로 밀리게 되거나 클러치 디스크의 마모가 심하게 되어 내구성이 떨어지는 문제가 있다.In addition, although the clamping of the clutch is automated, it is difficult to properly operate according to the change of the operating load or the inclination angle of the inclination due to the wear of the clutch, so that the vehicle is pushed backward at the start of the inclination or the clutch disc is worn out. There is a problem that the durability is poor.
상기와 같은 목적을 달성하기 위하여 본 발명은 엔진의 회전 속도를 증가 또는 감소시켜 구동 바퀴에 동력을 전달하는 제1변속 기어부와 제2변속 기어부; 상기 변속 기어부에서의 변속 작동이 이루어지는 동안 상기 엔진의 회전력을 구동 바퀴에 전달하는 보조 입력 기어부를 포함하는 것을 특징으로 하는 자동화 수동변속기를 제공한다.In order to achieve the above object, the present invention includes a first transmission gear unit and a second transmission gear unit for transmitting power to a driving wheel by increasing or decreasing the rotational speed of the engine; And an auxiliary input gear unit configured to transmit the rotational force of the engine to a driving wheel during the shift operation in the shift gear unit.
상기 제1변속 기어부는 토크 컨버터의 터빈에 연결된 제1입력축; 상기 제1입력축 및 출력축에 설치되어 동력을 전달하는 1단 기어; 상기 1단 기어와 출력축을 단속하는 싱크로나이저를 포함하는 것을 특징으로 한다.The first transmission gear unit includes a first input shaft connected to the turbine of the torque converter; A first gear installed on the first input shaft and the output shaft to transmit power; And a synchronizer for controlling the first gear and the output shaft.
상기 제2변속 기어부는 상기 엔진과 연결되어 회전되는 토크 컨버터의 임펠러와 연결되어 항상 엔진과 동일하게 회전하는 제2입력축; 상기 제2입력축 및 출력축에 다수의 변속 기어가 설치된다.A second input shaft connected to an impeller of a torque converter which is connected to the engine and is rotated so as to always rotate in the same manner as the engine; A plurality of transmission gears are installed on the second input shaft and the output shaft.
상기 보조 기어 입력부는 상기 제2입력축 및 출력축에 보조 기어가 설치되고, 보조 기어의 어느 한 쪽에 클러치가 설치되는 것을 특징으로 한다.The auxiliary gear input unit is provided with an auxiliary gear on the second input shaft and the output shaft, characterized in that the clutch is installed on either side of the auxiliary gear.
본 발명은 상기와 같은 문제점을 개선하기 위해 안출된 것으로서, 출발시에는 토크 컨버터를 통하여 동력이 전달되도록 함으로써 원활한 출발 및 저속 주행시의 승차감이 개선되며, 기어 변속이 이루어지는 동안에는 엔진의 회전력이 별도로 설치된 기어를 통하여 구동 바퀴에 전달되도록 함으로써 변속시의 가속 성능이 개선됨과 동시에, 토크 컨버터 이외에 클러치가 1개 만을 이용하여 변속이 가능하도록 구성되는 자동화 수동변속기를 제공한다.The present invention has been made in order to improve the above problems, the power is transmitted through the torque converter at the start to improve the ride comfort during smooth start and low speed driving, the gear of the engine is separately installed during gear shifting By transmitting to the drive wheels through the transmission performance is improved, and at the same time, in addition to the torque converter provides an automated manual transmission configured to be shifted using only one clutch.
도 1은 본 발명의 하나의 실시 예에 따른 자동화 수동변속기에서 제1변속 기어부를 통하여 동력이 전달되는 상태를 도시한 도면이다.1 is a view illustrating a state in which power is transmitted through a first transmission gear unit in an automatic manual transmission according to an embodiment of the present invention.
도 2는 본 발명의 하나의 실시 예에 따른 자동화 수동변속기에서 제1변속 기어부 및 보조 기어를 통하여 동력이 전달되는 상태를 도시한 도면이다.FIG. 2 is a view illustrating a state in which power is transmitted through the first transmission gear unit and the auxiliary gear in the automated manual transmission according to one embodiment of the present invention.
도 3은 본 발명의 하나의 실시 예에 따른 자동화 수동변속기에서 보조 입력부를 통하여 동력이 전달되는 상태를 도시한 도면이다.3 is a view illustrating a state in which power is transmitted through an auxiliary input unit in an automatic manual transmission according to an embodiment of the present invention.
도 4는 본 발명의 하나의 실시 예에 따른 자동화 수동변속기에서 제2변속 기어부의 2단 기어를 통하여 동력이 전달되는 상태를 도시한 도면이다.4 is a view illustrating a state in which power is transmitted through a second gear of a second transmission gear unit in an automatic manual transmission according to an embodiment of the present invention.
*도면의 주요부분에 대한 부호의 설명** Description of the symbols for the main parts of the drawings *
1 : 엔진 2 : 드라이브 플레이트 3 : 토크 컨버터 임펠러 4 : : 토크 컨버터 터어빈 5 : 댐퍼 스프링 6 : 스테이터 7 : 원웨이 클러치 8 : 토크 컨버터 하우징 9 : 오일 시일DESCRIPTION OF SYMBOLS 1 Engine 2 Drive plate 3 Torque converter impeller 4 Torque converter turbine 5 Damper spring 6 Stator 7 One-way clutch 8 Torque converter housing 9 Oil seal
10 : 제1변속 기어부 11 : 제1입력축 12 : 1단 기어 13 : 1/2단 싱크로나이저DESCRIPTION OF SYMBOLS 10 1st transmission gear part 11 1st input shaft 12 1st gear 13 1/2 1/2 synchronizer
20 : 제2변속 기어부 21 : 제2입력축 22 : 2단 기어 23 : 3단 기어 24 : 4단 기어 25 : 3/4단 싱크로나이저 26 : 5단 기어 27 : 6단 기어 28 : 5/6단 싱크로나이저20: 2nd gearshift gear 21: 2nd input shaft 22: 2nd gear 23: 3rd gear 24: 4th gear 25: 3/4 gear synchronizer 26: 5th gear 27: 6th gear 28: 5/6 Stage synchronizer
30 : 보조 입력 기어부 31 : 보조 기어 32 : 클러치30: auxiliary input gear portion 31: auxiliary gear 32: clutch
40 : 출력축 50 : 구동 바퀴 51 : 차동 장치40: output shaft 50: driving wheel 51: differential device
이하, 첨부된 도면들을 참조하여 본 발명에 따른 자동화 수동변속기의 실시 예를 설명한다.Hereinafter, with reference to the accompanying drawings will be described an embodiment of the automated manual transmission according to the present invention.
이러한 과정에서 도면에 도시된 선들의 두께나 구성요소의 크기 등은 설명의 명료성과 편의상 과장되게 도시되어 있을 수 있다.In this process, the thickness of the lines or the size of the components shown in the drawings may be exaggerated for clarity and convenience of description.
또한, 후술되는 용어들은 본 발명에서의 기능을 고려하여 정의된 용어들로써, 이는 사용자나 운용자의 의도 또는 관례에 따라 달라질 수 있다.In addition, terms to be described later are terms defined in consideration of functions in the present invention, which may vary according to the intention or custom of a user or an operator.
그러므로, 이러한 용어들에 대한 정의는 본 명세서 전반에 걸친 내용을 토대로 내려져야 할 것이다.Therefore, definitions of these terms should be made based on the contents throughout the specification.
도 1, 도 2, 도 3 및 도 4을 참조하면, 본 발명의 일 실시 예에 따른 자동화 수동변속기에는 제1변속 기어부(10), 제2변속 기어부(20), 보조 입력 기어부(30)가 구비된다.1, 2, 3 and 4, the automatic manual transmission according to an embodiment of the present invention, the first transmission gear unit 10, the second transmission gear unit 20, the auxiliary input gear unit ( 30).
제1변속 기어부(10)는 토크 컨버터를 통하여 전달된 엔진의 동력을 일정한 기어 속도비에 의해 엔진(1)의 회전 속도를 증가 또는 감소시켜 구동 바퀴(50)에 전달한다.The first transmission gear unit 10 transmits the power of the engine transmitted through the torque converter to the driving wheel 50 by increasing or decreasing the rotational speed of the engine 1 by a constant gear speed ratio.
제2변속 기어부(20)는 엔진(1)과 직결되어 각 변속 기어를 통하여 엔진의 동력을 일정한 기어 속도비에 의해 엔진(1)의 회전 속도를 증가 또는 감소시켜 구동 바퀴(50)에 전달한다.The second transmission gear portion 20 is directly connected to the engine 1 and transmits the power of the engine to each of the transmission gears by increasing or decreasing the rotational speed of the engine 1 by a constant gear speed ratio. do.
보조 입력 기어부(30)는 출력축(40)에 연결되는 보조 기어(31)와 제2입력축(21)을 클러치(32)로써 단속하며, 기어 변속시에 제1변속 기어부(10) 또는 제2변속 기어부(20)에서 변속 작동이 이루어지는 동안, 보조 기어(31) 및 클러치(32)를 통하여 엔진(1)의 회전력을 구동 바퀴(50)에 전달한다.The auxiliary input gear unit 30 intermittently clamps the auxiliary gear 31 and the second input shaft 21 connected to the output shaft 40 with the clutch 32, and at the time of gear shifting, the first shift gear unit 10 or the first gear. While the shift operation is performed in the two-speed gear unit 20, the rotational force of the engine 1 is transmitted to the driving wheels 50 through the auxiliary gear 31 and the clutch 32.
제1변속 기어부(10)는 제1입력축(11), 1단 기어(12) 및 싱크로나이저(13)로 구성된다. 제1입력축(11)은 토크 컨버터의 터빈(4)에 연결되어 있고, 1단 기어(11)가 제1입력축(11)에 연결되어 있다. 1/2단 싱크로나이저(13)는 1단 기어(12)를 출력축과 연결하여 동력이 전달되도록 한다. The first transmission gear unit 10 includes a first input shaft 11, a first gear 12, and a synchronizer 13. The first input shaft 11 is connected to the turbine 4 of the torque converter, and the first gear 11 is connected to the first input shaft 11. The 1/2 stage synchronizer 13 connects the first gear 12 to the output shaft so that power is transmitted.
따라서, 1/2단 싱크로나이저(13)가 1단 기어를 연결하고 있는 경우(그림 1 참조), 1단 기어는 토크 컨버터의 터빈(4)에 연결되고 구동 바퀴(50)의 회전수에 비례하여 회전한다. 즉, 일반적인 자동변속기의 1단 변속시와 동일한 상태로서, 토크 컨버터의 작용에 따라 시동 중의 크립 주행이나 정지 상태로의 유지가 가능하다.Thus, if the 1/2 stage synchronizer 13 is connecting the first gear (see Fig. 1), the first gear is connected to the turbine 4 of the torque converter and is proportional to the rotational speed of the drive wheel 50. To rotate. That is, in the same state as in the case of the first gear shifting of the general automatic transmission, it is possible to maintain the creep running or the stopped state during starting by the action of the torque converter.
제2변속 기어부(20)는 토크 컨버터의 임펠러(3)와 직접 연결된 제2입력축(21), 각 변속 기어(22,23,24,26,27) 및 각 싱크로나이저(13,25,28)로 구성된다.The second transmission gear portion 20 includes a second input shaft 21 directly connected to the impeller 3 of the torque converter, each transmission gear 22, 23, 24, 26, 27, and each synchronizer 13, 25, 28. It is composed of
2단에서 6단까지의 각 변속 기어(22,23,24,26,27)가 제2입력축(21)과 출력축(40)에 설치되고, 각 싱크로나이저(13,25,28)가 설치되어 있어서, 수동변속기에서와 마찬가지로 각 변속 기어(22,23,24,26,27)는 제2입력축(21)과 출력축(40)에 단속된다.Each transmission gear 22, 23, 24, 26, 27 from the second to the sixth stage is provided on the second input shaft 21 and the output shaft 40, and each synchronizer 13, 25, 28 is provided. In the same manner as in the manual transmission, each transmission gear 22, 23, 24, 26, 27 is intermittently engaged with the second input shaft 21 and the output shaft 40.
한편, 각 싱크로나이저(13,25,28)는 도그 클러치로 대체되어도 된다.On the other hand, each synchronizer 13, 25, 28 may be replaced with a dog clutch.
보조 입력 기어부(30)는 보조 기어(31)와 클러치(32)로 구성된다.The auxiliary input gear unit 30 is composed of an auxiliary gear 31 and a clutch 32.
보조 기어(31)는 제2입력축(21) 상에 6단 기어 보다 변속비가 더 작게 설정되고, 클러치(32)는 보조 기어(31)와 제2입력축(21)을 단속한다.The auxiliary gear 31 is set to have a smaller gear ratio on the second input shaft 21 than the sixth gear, and the clutch 32 interrupts the auxiliary gear 31 and the second input shaft 21.
상기와 같은 구조를 갖는 본 발명의 일 실시 예에 따른 자동화 수동변속기의 작용을 설명하면 다음과 같다.Referring to the operation of the automatic manual transmission according to an embodiment of the present invention having the structure as described above are as follows.
먼저, 차량 정지 상태에서 엔진의 시동이 걸려 있는 상태에서는, 기어가 중립인 경우, 출력축(40)은 구동 바퀴(50)와 함께 멈춰 있고, 임펠러(3)와, 임펠러(3)에 연결된 제2입력축(21), 3/4단 싱크로나이저(25) 및 5/6단 싱크로나이저(28)은 엔진(1)과 동일한 회전수로 회전한다. 한편, 제1입력축(11)과, 제1입력축(11)에 연결된 1단 기어(12)는 터빈(4)과 동일한 회전수로 회전한다. First, in the state where the engine is started in the vehicle stop state, when the gear is neutral, the output shaft 40 is stopped together with the driving wheel 50, and the second connected to the impeller 3 and the impeller 3. The input shaft 21, the 3/4 stage synchronizer 25 and the 5/6 stage synchronizer 28 rotate at the same rotational speed as the engine 1. On the other hand, the first input shaft 11 and the first gear 12 connected to the first input shaft 11 rotate at the same rotational speed as the turbine 4.
이때, 중립에서 전진 주행단(D)으로 변속 레버를 조작하면, 1/2단 싱크로나이저(13)가 1단 기어를 연결하여 1단으로 변속이 완료된다. At this time, when the shift lever is operated from the neutral to the forward driving stage D, the 1/2 stage synchronizer 13 connects the first gear to complete the shift to the first stage.
변속이 완료된 다음, 차량이 출발하는 경우에는, 통상의 자동변속기에서와 동일한 조건이 된다.When the vehicle starts after the shift is completed, the same conditions as in the normal automatic transmission are obtained.
한편, 과대한 토크로 인하여 구동 바퀴와 노면에서의 미끄러짐이 발생하는 눈길 등에서의 출발에 있어서는, 1단 기어(12)가 연결된 상태에서 클러치(32)를 작동시켜 일부의 회전 토크가 보조 기어(31)를 통하여 전달되게 함으로써, 통상의 자동변속기에 있어서의 2단 기어에서의 출발과 동일한 기능을 구현할 수 있다. On the other hand, when starting from a driving road or a snowy road where slippage occurs on the road due to excessive torque, the clutch 32 is operated in a state where the first gear 12 is connected so that a part of rotational torque is applied to the auxiliary gear 31. By transmitting through), it is possible to implement the same function as the start from the second gear in a conventional automatic transmission.
1단 기어로 주행하다가 2단 기어로 변속을 하게 되는 경우에는, 먼저 클러치(32)가 작동을 하게 되고, 그에 따라 보조기어(31)의 기어비에 의하여 제2입력축(21)의 속도는 감소하게 된다.(그림 2)In the case of shifting to the second gear while driving in the first gear, the clutch 32 is operated first, so that the speed of the second input shaft 21 is reduced by the gear ratio of the auxiliary gear 31. (Figure 2)
클러치(32)에서의 전달 토크를 증가시키면 엔진(1)의 회전 속도가 감소하기 시작하는데, 이때 1/2단 싱크로나이저(13)를 중립으로 이동시켜 1단 기어(12)의 연결을 해제한다.(그림 3)Increasing the transmission torque in the clutch 32 starts to decrease the rotational speed of the engine 1, at which time the 1/2 stage synchronizer 13 is moved to neutral to disconnect the first gear 12. (Figure 3)
1단 기어(12)의 연결이 해제되면, 클러치(32)에서의 전달 토크가 일정 수준이 되도록 제어한다. 그 상태를 유지한 상태에서 엔진(1)의 회전 속도가 감소하여 2단 기어(22)의 회전 속도가 출력축(40)과 동등한 수준이 되면, 1/2단 싱크로나이저(12)을 2단 측으로 이동시켜 2단 기어(22)와 출력축(40)을 연결한다.When the first gear 12 is disconnected, the transmission torque at the clutch 32 is controlled to be at a predetermined level. If the rotational speed of the engine 1 decreases while the rotational speed of the second gear 22 is equal to the output shaft 40 while the state is maintained, the 1/2 stage synchronizer 12 is moved to the second stage side. By moving, the second gear 22 and the output shaft 40 are connected.
2단 기어(22)가 출력축(40)에 연결되고 동시에 클러치(32)의 연결을 해제하면 2단 기어(22) 만이 연결된 상태가 되면, 2단 변속이 완료된다.(그림 4)When the second gear 22 is connected to the output shaft 40 and the clutch 32 is disconnected at the same time, when the second gear 22 is in the connected state, the second gear shift is completed (Fig. 4).
2단에서 3단으로의 변속, 3단에서 4단으로의 변속 등과 같은 상위 기어단으로의 변속시에는 상기와 동일한 방식으로 변속한다.When shifting to the upper gear stage, such as shifting from the second gear to the third gear, shifting from the third gear to the fourth gear, and the like, shifting is performed in the same manner as described above.
하위 기어단으로의 변속, 예를 들면 6단에서 5단으로의 변속 등에 있어서는, 기어 변속을 위하여 먼저 클러치(32)가 작동하면 보조 기어(21)을 통하여 동력이 전달되기 시작하고, 클러치(32)에서의 전달 토크를 증가시키면 엔진(1)의 회전 속도가 감소하기 시작하는데, 이때 5/6단 싱크로나이저(28)를 중립으로 이동시켜 6단 기어(27)의 연결을 해제한다. In shifting to the lower gear stage, for example, shifting from 6 to 5 gears, when the clutch 32 first operates for gear shifting, power is started to be transmitted through the auxiliary gear 21, and the clutch 32 Increasing the transmission torque at) starts to decrease the rotational speed of the engine 1, at which time the 5 / 6-stage synchronizer 28 is moved to neutral to disconnect the 6-speed gear 27.
6단 기어(27)의 연결이 해제되면, 클러치(32)에서의 전달 토크를 감소시켜 클러치(32)에서의 미끄러짐이 발생하도록 함으로써, 엔진(1)의 회전 속도가 증가하도록 제어한다. 그 상태를 유지하다가, 엔진(1)의 회전 속도가 증가하여 5단 기어(26)의 회전 속도가 출력축(40)과 동등한 수준이 되면, 5/6단 싱크로나이저(28)을 5단 측으로 이동시켜 5단 기어(26)와 출력축(40)을 연결한다.When the sixth gear 27 is disconnected, the transmission torque in the clutch 32 is reduced so that slippage occurs in the clutch 32, so that the rotational speed of the engine 1 is increased. While maintaining the state, when the rotational speed of the engine 1 increases and the rotational speed of the fifth gear 26 is equal to the output shaft 40, the 5 / 6-stage synchronizer 28 is moved to the fifth stage side. To connect the fifth gear 26 and the output shaft 40.
5단 기어(26)가 출력축(40)에 연결됨과 동시에 클러치(32)의 연결을 해제함으로써 5단 변속이 완료된다.The fifth gear 26 is connected to the output shaft 40 and the fifth gear is completed by disconnecting the clutch 32.
5단에서 4단으로의 변속, 4단에서 3단으로의 변속 등과 같은 하위 기어단으로의 변속시에는 상기와 동일한 방식으로 변속한다.When shifting to the lower gear stage, such as shifting from 5 gears to 4 gears, shifting from 4 gears to 3 gears, the gear shift is made in the same manner as described above.
보조기어(31)의 변속비가 6단 기어(28) 보다 작게 설정된 경우, 보조 기어(31) 만을 통하여 동력이 전달되게 함으로써 또 하나의 변속단, 즉 7단 기어로서 작동되도록 할 수 있다.When the speed ratio of the auxiliary gear 31 is set smaller than that of the sixth gear 28, power can be transmitted through only the auxiliary gear 31 so as to be operated as another gear, that is, the seventh gear.
또한, 변속기의 전장을 줄이기 위하여 제2입력축(21)에 설치된 보조 기어(31)가 직접 출력축과 일체로 설치된 파이날 기어와 맞물리도록 설치할 수도 있다.In addition, in order to reduce the total length of the transmission, the auxiliary gear 31 installed on the second input shaft 21 may be installed to engage with the final gear installed integrally with the output shaft.
이상에서 살펴 본 바와 같이, 본 발명은 변속 구간이 아닌 경우에는 각 변속 기어를 통하여 동력이 전달되며, 기어 변속이 진행되는 동안에는 보조 기어(31)를 통해 동력이 전달되므로 구동 토크의 단절 없이 변속이 가능하게 되므로, 변속 중에 엔진(1)의 런업(run up)이 발생되지 않으며 운전자가 느끼는 진동 및 소음이 작아 진다.As described above, in the present invention, power is transmitted through each shift gear when the shift period is not, and power is transmitted through the auxiliary gear 31 while the gear shift is in progress. Since it becomes possible, the run up of the engine 1 will not occur during a shift, and the vibration and noise which a driver will feel will become small.
본 발명은 도면에 도시된 실시 예를 참고로 하여 설명되었으나, 본 발명은 도면에 도시된 실시 예로 제한되지 않는다는 것에 유의해야 한다. 본 발명은 특허 청구 범위에 정의된 범위 내에서 도면에 도시한 실시 예로부터 변형된 모든 실시 예로 확대된다. Although the present invention has been described with reference to the embodiments shown in the drawings, it should be noted that the present invention is not limited to the embodiments shown in the drawings. The invention extends to all embodiments modified from the embodiments shown in the drawings within the scope defined in the claims.
자동차용 변속기에 있어서 경량화 및 원가 절감이 가능한 자동 변속기기의 구성이 가능하므로 기존 자동변속기를 대체할 수 있으므로 모든 차량의 변속기로서 이용 가능하다. In the automobile transmission, it is possible to configure an automatic transmission that can be reduced in weight and cost, and thus can be used as a transmission of all vehicles since it can replace an existing automatic transmission.

Claims (8)

  1. 엔진과 연결되어 엔진에 의하여 구동되는 토크 컨버터;A torque converter connected to the engine and driven by the engine;
    상기 토크 컨버터의 터빈에 연결되는 제1입력축 및 제1입력축에 연결되는 1단 기어;A first gear connected to a turbine of the torque converter and a first gear connected to a first input shaft;
    상기 토크 컨버터의 임펠러에 연결되는 제2입력축 및 제2입력축에 연결되는 하나 또는 다수의 변속 기어;A second input shaft connected to an impeller of the torque converter and one or more transmission gears connected to a second input shaft;
    상기 제2입력축에 연결되는 보조 기어;An auxiliary gear connected to the second input shaft;
    상기 보조 기어와 제2입력축을 단속하는 클러치;A clutch for regulating the auxiliary gear and the second input shaft;
    상기 변속 기어 및 보조 기어가 설치되는 출력축으로 구성된 변속기에 있어서, In the transmission consisting of an output shaft on which the transmission gear and the auxiliary gear is installed,
    기어 변속이 이루어지는 동안에 상기 클러치의 작동에 의하여 상기 보조 기어를 통해 엔진의 회전력이 구동 바퀴로 전달되는 것을 특징으로 하는 자동화 수동변속기.An automatic manual transmission characterized in that the rotational force of the engine is transmitted to the driving wheel through the auxiliary gear by the operation of the clutch during the gear shift.
  2. 제 1항에 있어서, 차량이 출발하는 경우에, 1단 기어로 변속된 상태에서 상기 클러치를 작동시켜 엔진의 구동력의 일부가 보조 기어부를 통하여 전달되도록 함으로써, 일반적인 자동변속기에서의 2단 출발시와 같이 작은 구동 토크가 전달되도록 하는 것을 특징으로 하는 자동화 수동변속기.The method of claim 1, wherein when the vehicle starts, the clutch is operated in a state in which the vehicle is shifted to the first gear so that a part of the driving force of the engine is transmitted through the auxiliary gear. Automated manual transmission, characterized in that to transmit a small drive torque as.
  3. 제 1항에 있어서, 상기 보조 기어는 제2입력축에 항상 연결된 상태로 설치되고, 상기 클러치는 상기 출력축과 상기 보조 기어를 단속하는 것을 특징으로 하는 자동화 수동변속기.The automated manual transmission according to claim 1, wherein the auxiliary gear is always connected to the second input shaft, and the clutch intermittently regulates the output shaft and the auxiliary gear.
  4. 제 1항에 있어서, 상기 보조 기어가 제2입력축과 차동장치 상에 설치되며 양측의 보조 기어가 체인에 의해 연결되는 것을 특징으로 하는 자동화 수동변속기.The automated manual transmission of claim 1, wherein the auxiliary gear is installed on the second input shaft and the differential device, and both auxiliary gears are connected by a chain.
  5. 제 4항에 있어서, 클러치가 상기 보조 기어와 제2입력축을 단속하는 대신, 차동장치에 설치된 보조 기어와 차동장치를 단속하는 것을 포함하는 것을 특징으로 하는 자동화 수동변속기.5. The automated manual transmission as claimed in claim 4, wherein a clutch intervenes with the auxiliary gear and the differential provided in the differential device, instead of the clutch with the auxiliary gear and the second input shaft.
  6. 제 1항, 제 3항, 제 4항, 제 5항 또는 제6항의 어느 한 항에 있어서, 상기 보조 기어를 통하여 전달되는 변속비가 제2입력축에 설치되는 변속 기어의 최고 상위단의 변속비 보다 더 작게 설정되는 것을 특징으로 하는 자동화 수동변속기.The transmission ratio according to any one of claims 1, 3, 4, 5 or 6, wherein the transmission ratio transmitted through the auxiliary gear is greater than the transmission ratio of the uppermost stage of the transmission gear installed on the second input shaft. Automated manual transmission, characterized in that the small setting.
  7. 제 1항, 제 3항, 제 4항, 제 5항 또는 제6항의 어느 한 항에 있어서, 변속이 완료된 이후 엔진으로부터의 동력이 주행 중에도 상기 보조 기어 만을 통하여 전달되는 것을 특징으로 하는 자동화 수동변속기.7. The automated manual transmission according to any one of claims 1, 3, 4, 5 or 6, wherein after the shift is completed, power from the engine is transmitted only through the auxiliary gear even while driving. .
  8. 제 7항에 있어서, 상기 보조 기어는 상기 제2입력축과 상기 차동장치 사이에 별도로 설치된 제2출력축 및 제2입력축 상에 설치되어 있고, 기어 변속이 이루어지는 동안에는 엔진의 동력이 제2입력축, 제2출력축 및 차동장치를 통하여 구동 바퀴로 전달되는 것을 특징으로 하는 자동화 수동변속기.8. The engine of claim 7, wherein the auxiliary gear is provided on a second output shaft and a second input shaft separately provided between the second input shaft and the differential device, and power of the engine is applied to the second input shaft and the second input shaft during gear shifting. Automated manual transmission, characterized in that the transmission to the drive wheels through the output shaft and differential.
PCT/KR2013/003429 2012-05-10 2013-04-23 Automatic manual transmission WO2013168914A1 (en)

Applications Claiming Priority (2)

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KR20110001326A (en) * 2009-06-30 2011-01-06 현대 파워텍 주식회사 Automatic manual transmission and control method thereof
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US11994196B2 (en) * 2021-11-04 2024-05-28 Exedy Corporation Drive unit

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