WO2013161886A1

WO2013161886A1 - Reciprocating compressor

Info

Publication number: WO2013161886A1
Application number: PCT/JP2013/062093
Authority: WO
Inventors: 石川　勉; 榎本　安里; 聖寺内; 田口　幸彦
Original assignee: サンデン株式会社
Priority date: 2012-04-25
Filing date: 2013-04-24
Publication date: 2013-10-31
Also published as: DE112013002227B4; DE112013002227T5; JP6013767B2; JP2013227895A

Abstract

[Problem] To provide a reciprocating compressor having a simple structure, the reciprocating compressor being configured in such a manner that, in a low-speed rotation region, the amount of oil carried to the outside of the compressor is small and that, in a high-speed rotation region, a large amount of oil is not stored in a crank chamber. [Solution] A reciprocating compressor is provided with a pressure release passage for connecting a crank chamber and a suction chamber. The reciprocating compressor is characterized in that: a recess connecting to the crank chamber and comprising a peripheral wall and a bottom wall is provided on the inside of cylinder bores in the radial direction of the compressor; and the pressure release passage is open on a line connecting the bottom wall of the recess and a plane defined by both the axis of the drive shaft and the center between a cylinder bore which is above a drive shaft in the gravitational direction and which, among the cylinder bores, is located at the highest position on the upper side in the gravitational direction, and a cylinder bore adjacent to the cylinder bore.

Description

Reciprocating compressor

The present invention relates to a reciprocating compressor that compresses a refrigerant, and more particularly to a reciprocating compressor suitable for use in a vehicle air conditioning system.
A reciprocating compressor used in a vehicle air conditioning system is well known, and various techniques for improving the circulation state of oil circulated together with a refrigerant have been proposed. For example, Patent Document 1 proposes a technique for separating oil from a refrigerant flowing through a pressure release passage using an oil separator provided on a drive shaft. In this proposed structure, the pressure release passage (relief passage) has two passages, and the proportion of each of the two passages in the escape passage varies depending on the centrifugal force acting on itself, according to the rotational speed of the drive shaft. An on-off valve is provided.

JP 2009-209682 A

When the compressor is operated in the high-speed rotation region with a large amount of oil in the crank chamber, the oil is agitated and sheared by rotating parts such as a swash plate to generate heat, and the viscosity of the oil decreases and the internal pressure of the compressor decreases. The lubrication state of the sliding part is deteriorated.

Therefore, when the compressor is operating in the low speed or medium speed range, the oil taken out of the compressor is reduced to improve the refrigeration capacity of the air conditioning system, and the compressor is operated in the high speed range. When it is, it is required to prevent a large amount of oil from being stored in the crank chamber.

The technique disclosed in Patent Document 1 attempts to achieve the above-mentioned problem by adding an oil separator and an on-off valve that operates by centrifugal force. However, this technique has a complicated structure and costs. There is a problem that it increases significantly.

In the technique disclosed in Patent Document 1, the sliding portion inside the compressor is actively lubricated by oil contained in the refrigerant flowing from the discharge chamber into the crank chamber via the pressure supply passage (supply passage). There is no consideration to do. There is still room for improvement in lubrication with the oil recirculated from the discharge chamber to the crank chamber.

Accordingly, an object of the present invention is to reduce the amount of oil taken out of the compressor when the compressor is operated in the low-speed rotation region or the medium-speed rotation region, and when the compressor is operated in the high-speed rotation region. Another object of the present invention is to provide a reciprocating compressor having a simple structure that prevents a large amount of oil from being stored in the tank.

Also, another object of the present invention is to provide a reciprocating compressor in which oil recirculated from the discharge chamber to the crank chamber can actively contribute to lubrication inside the compressor.

In order to solve the above problems, a reciprocating compressor according to the present invention includes a cylinder block formed with a plurality of cylinder bores arranged in an annular shape,
A front housing that closes one end of the cylinder block and defines a crank chamber in cooperation with the cylinder block;
A valve plate that closes the other end of the cylinder block and has a discharge hole and a suction hole communicating with the cylinder bore;
A cylinder head provided facing the cylinder block across the valve plate and having a discharge chamber and a suction chamber defined;
Pistons respectively disposed in a plurality of cylinder bores;
A drive shaft whose one end is radially supported by the cylinder block via a sliding bearing;
A conversion mechanism that converts the rotation of the drive shaft into the reciprocating motion of the piston;
A pressure relief passage communicating the crank chamber and the suction chamber,
In the reciprocating compressor that compresses the refrigerant sucked into the cylinder bore from the suction chamber and discharges it to the discharge chamber,
A plurality of cylinder bores on the inner side in the compressor radial direction are provided with a recess formed by a peripheral wall and a bottom wall connected to the crank chamber,
The pressure relief passage is located above the drive shaft in the gravity direction, and is the center between the cylinder bore at the highest position above the gravity direction among the plurality of cylinder bores and any one of the cylinder bores adjacent to the cylinder bore. And a plane defined by the axis of the drive shaft and the bottom wall of the recess.

In such a reciprocating compressor according to the present invention, the recess connected to the crank chamber is provided in the central region in the radial direction of the crank chamber, and the oil is supplied together with the refrigerant at a position higher than the drive shaft of the bottom wall of the recess. Since the pressure release passage is opened as a communication passage that can release the gas to the suction chamber side, the opening of the pressure release passage is located at a position lower than the drive shaft as compared with the case where this recess is not formed. The oil in the crank chamber is less likely to flow out to the suction chamber side as compared to the case where it is provided. Therefore, when the reciprocating compressor is operated in the low-speed rotation region or the medium-speed rotation region, and the degree of stirring of the refrigerant / oil by the rotating parts in the crank chamber is weak, sufficient oil is secured in the crank chamber. Lubrication of the internal sliding portion is effectively performed, and excessive oil outflow to the outside of the compressor via the suction chamber side is suppressed, which can contribute to improvement of the performance of the air conditioning system. Further, when the compressor is operated in the high speed rotation region and the degree of stirring of the refrigerant / oil in the crank chamber becomes stronger than that in the low speed rotation region and the medium speed rotation region, the oil passes through the pressure release passage. Since the oil is appropriately discharged to the suction chamber side and the oil in the crank chamber is reduced as compared with the low-speed rotation region and the medium-speed rotation region (that is, it is avoided that the oil is excessively stored in the crank chamber). It is avoided that the oil is stirred and sheared by the rotating parts to generate heat and the viscosity of the oil is reduced to deteriorate the lubrication state of the sliding portion inside the compressor. At the same time, the oil can be prevented from flowing out excessively to the suction chamber side and thus to the outside of the compressor, so that the performance of the air conditioning system can be improved.

In the reciprocating compressor according to the present invention, a plurality of cylinder bores forming convex curved surfaces toward the drive shaft form a peripheral wall of the recess, and a pressure release passage that opens to the bottom wall of the recess Can adopt a structure that opens at a position adjacent to the connection region of the forming wall of the adjacent cylinder bores.

If such a structure is adopted, the opening end of the pressure release passage can be arranged in the recess at the position farthest from the drive shaft, and the oil adhering to the bottom wall and the peripheral wall can be located adjacent to the connection region. It becomes difficult to flow in, and the outflow of oil to the suction chamber side is further suppressed.

In the reciprocating compressor according to the present invention, the peripheral edge of the opening end of the pressure release passage that opens to the bottom wall of the recess is more than the other region of the bottom wall of the recess adjacent to the peripheral wall of the recess. A structure protruding to the crank chamber side can be adopted.

If such a structure is adopted, it becomes difficult for oil attached to other regions of the bottom wall of the recess to flow into the open end of the pressure release passage, and oil outflow to the suction chamber is further suppressed.

In the reciprocating compressor according to the present invention, a center bore is formed on the inner side in the compressor radial direction of the plurality of cylinder bores, and the center bore supports the first bore that forms the recess and the second bore that supports the slide bearing. A bore, and a third bore disposed between the second bore and the valve plate, the peripheral wall of the region on the valve plate side being disposed radially outward from the second bore,
The pressure relief passage includes a first bore, a first passage that opens in a bottom wall of the first bore and extends toward the suction chamber and communicates with the third bore, a third bore, a third bore, and a suction port A second passage communicating with the chamber,
The second passage may have a structure that opens to the third bore at a position above the axis of the drive shaft in the direction of gravity.

If such a structure is adopted, oil can be appropriately stored in the third bore, and the outflow of oil to the suction chamber can be further suppressed. Since the oil stored in the third bore is gradually returned to the crank chamber through a gap between the slide bearing and the outer peripheral surface of the drive shaft, it can contribute to lubrication of the crank chamber.

In the reciprocating compressor according to the present invention, the conversion mechanism includes a swash plate that is slidably attached to the drive shaft so that an inclination angle is variable with respect to the axis of the drive shaft. The dynamic compressor further includes a pressure supply passage that communicates the discharge chamber and the crank chamber, a control valve that adjusts an opening degree of the pressure supply passage, and a throttle disposed in the second passage along the pressure release passage. , A variable capacity compressor,
The first bore, the first passage, and the third bore form a common passage for the pressure supply passage and the pressure relief passage, and the third bore forms a branch space for the pressure supply passage and the pressure relief passage. Therefore, it is possible to adopt a structure in which the aforementioned control valve is arranged in the middle of a pressure supply passage that communicates the third bore and the discharge chamber.

If such a structure is adopted, when gas flows from the discharge chamber to the crank chamber, the oil contained in the discharge gas directly contributes to the lubrication of the sliding surface of the compression-side swash plate and the shoe. This contributes to lubrication of a specific part on the front housing side.

In the reciprocating compressor according to the present invention, the other end of the drive shaft protrudes outward from the front housing, and the other end of the drive shaft is sealed by a shaft seal device attached to the front housing. Has two lubrication passages for lubricating the shaft seal device,
When the front housing is divided by a plane defined by the center between the adjacent cylinder bores and the axis of the drive shaft, the plane is positioned between the open ends of the two lubrication passages on the crank chamber side. Can do.

If such a structure is adopted, oil contained in the discharge gas is efficiently and effectively supplied to the shaft seal device, which can contribute to lubrication of the shaft seal device.

Such a reciprocating compressor according to the present invention is suitable for use in a vehicle air conditioning system, and in that case, in particular, the engine is provided so as to satisfy the opening position of the pressure release passage defined in the present invention. It only has to be attached.

As described above, according to the reciprocating compressor according to the present invention, when the compressor is operated in the low speed rotation region or the medium speed rotation region, it is possible to suppress excessive oil from being taken out of the compressor. When the compressor is operated in the high-speed rotation region, the oil in the crank chamber is appropriately discharged to the suction chamber side through the pressure release passage. The effect of avoiding excessive storage in the crank chamber and aggravation of the lubrication condition inside the compressor due to oil agitation by rotating parts in the crank chamber, heat generation due to shearing, and decrease in oil viscosity Since the oil can be prevented from excessively flowing out of the compressor at the same time, the performance of the air conditioning system can be improved. Further, according to the present invention, it is possible to positively contribute the oil recirculated from the discharge chamber to the crank chamber to the lubrication inside the compressor.

It is a longitudinal cross-sectional view of the variable capacity compressor as a reciprocating compressor which concerns on one embodiment of this invention. FIG. 2 is a partially enlarged longitudinal sectional view of a center bore, a pressure release passage, and a pressure supply passage portion of the compressor of FIG. 1. It is the front view of the cylinder block which looked at the opening position of the pressure release channel | path of the compressor of FIG. 1 which looked at the cylinder bore from the crank chamber side. FIG. 4 is a partial vertical cross-sectional view of the compressor of FIG. 1 at the bottom dead center position of the swash plate, as viewed from the cross section of the plane W of FIG. It is a rear view of the front housing seen from the crank chamber side which shows arrangement | positioning of the lubrication passage of the compressor of FIG. 6A is a front view of the cylinder block as viewed from the crank chamber side, showing the position A of the communication path shown in FIG. 3 as an embodiment and the position B of the communication path as a comparative example. (B) is a graph showing the relationship between the compressor speed and the oil circulation rate, showing experimental data in the case of positions A and B of the communication path. It is a fragmentary longitudinal cross-section which shows the modification of the bottom wall of the recessed part of the compressor of FIG.

Embodiments of the present invention will be described below with reference to the drawings.
(1) Overall compressor configuration (Fig. 1)
FIG. 1 shows a variable capacity compressor 100 used in a vehicle air conditioning system as a reciprocating compressor according to an embodiment of the present invention. The variable capacity compressor 100 is a clutchless compressor, and includes a cylinder block 101 in which a plurality of cylinder bores 101 a arranged in an annular shape and a center bore 101 b arranged radially inside thereof are partitioned, and one end of the cylinder block 101. And a cylinder head 104 provided at the other end of the cylinder block 101 via a valve plate 103.

駆動 A drive shaft 110 is provided across the crank chamber 140 defined by the cylinder block 101 and the front housing 102, and a swash plate 111 is disposed around the center thereof. The swash plate 111 is connected to a rotor 112 fixed to the drive shaft 110 via a link mechanism 120, and the inclination angle can be changed along the drive shaft 110.

The link mechanism 120 includes a first arm 112 a projecting from the rotor 112, a second arm 111 a projecting from the swash plate 111, and one end side rotating with respect to the first arm 112 a via the first connecting pin 122. The link arm 121 is movably connected and the other end is rotatably connected to the second arm 111 a via a second connection pin 123.

The through hole 111b of the swash plate 111 is shaped so that the swash plate 111 can tilt within the range of the maximum tilt angle and the minimum tilt angle, and the through hole 111b has a minimum tilt angle restricting portion that contacts the drive shaft 110. Has been. When the inclination angle of the swash plate when the swash plate 111 is orthogonal to the drive shaft 110 is 0 °, the minimum inclination restriction portion of the through hole 111b is formed so that the inclination of the swash plate 111 can be displaced to almost 0 °. ing. Nearly 0 ° indicates a range larger than −0.5 ° and smaller than 0.5 °.

Between the rotor 112 and the swash plate 111, an inclination decreasing spring 114 that urges the swash plate 111 toward the minimum inclination angle to reach the minimum inclination angle is mounted, and between the swash plate 111 and the spring support member 116. An inclination increasing spring 115 is attached to urge the swash plate 111 in an increasing direction. Since the urging force of the inclination increasing spring 115 is set to be larger than the urging force of the inclination decreasing spring 114 at the minimum inclination angle, the swash plate 111 has the inclination decreasing spring 114 and the inclination increasing spring 115 when the drive shaft 110 is not rotating. It is located at an inclination angle greater than the minimum inclination angle where the urging forces of the two are balanced.

一端 One end of the drive shaft 110 is inserted into the center bore 101 b and supported by a slide bearing 131 in the radial direction, and one end surface is supported by a thrust plate 132. The other end side of the drive shaft 110 is supported by a slide bearing 133 in the radial direction, and the rotor 112 fixed to the drive shaft 110 is supported by a bearing 134 in the thrust direction. A gap between one end face of the drive shaft 110 and the thrust plate 132 is adjusted to a predetermined gap by an adjustment screw 135.

Note that the other end side of the drive shaft 110 extends through the boss portion 102 a protruding to the outside of the front housing 102 and is connected to the power transmission device 150. A shaft seal device 130 is inserted between the drive shaft 110 and the boss portion 102a to block the inside from the outside. Power from an external drive source (engine) is transmitted to the power transmission device 150, and the drive shaft 110 can rotate in synchronization with the rotation of the power transmission device 150.

A piston 136 is disposed in the cylinder bore 101a, and an outer peripheral portion of the swash plate 111 is accommodated in an inner space of an end portion of the piston 136 that protrudes toward the crank chamber 140. The swash plate 111 includes a pair of shoes 137. Thus, the piston 136 is linked. Therefore, the piston 136 can reciprocate in the cylinder bore 101a by the rotation of the swash plate 111.

The cylinder head 104 is formed with a suction chamber 141 and a discharge chamber 142 annularly surrounding the suction chamber 141 at the center. The suction chamber 141 has a suction hole 103a provided in the valve plate 103 and a suction hole 103a. The discharge chamber 142 communicates with the cylinder bore 101 a via a discharge valve (not shown) and a discharge hole 103 b provided in the valve plate 103.

フロント The front housing 102, the cylinder block 101, the valve plate 103, and the cylinder head 104 are fastened by a plurality of through bolts 105 via a gasket (not shown) to form a compressor housing.

シリンダ A suction passage 104a is formed in the cylinder head 104, and the suction chamber 141 is connected to the suction side refrigerant circuit of the air conditioning system via the suction passage 104a.

In addition, a discharge passage (not shown) is formed in the cylinder head 104, and the discharge chamber 142 is connected to the discharge-side refrigerant circuit of the air conditioning system via the discharge passage. A check valve (not shown) is arranged in the middle of the discharge passage. The check valve operates in response to a pressure difference between the upstream side (discharge chamber 142) and the downstream side (discharge side refrigerant circuit). When the pressure difference is smaller than a predetermined value, the discharge passage is blocked and the pressure difference is predetermined. When larger than the value, the discharge passage is opened.

シリンダ The cylinder head 104 is further provided with a control valve 300. The control valve 300 adjusts the opening of the pressure supply passage 145 that connects the discharge chamber 142 and the crank chamber 140 to control the amount of discharge gas introduced into the crank chamber 140. The pressure of the suction chamber 141 is guided to the control valve 300 through the communication path 146, and the control valve 300 operates in response to the pressure of the suction chamber 141 and the energization amount of the built-in solenoid. The refrigerant in the crank chamber 140 flows to the suction chamber 141 via the pressure release passage 147, and an orifice 103 c formed in the valve plate 103 is disposed in the pressure release passage 147.

Therefore, the discharge capacity of the variable capacity compressor 100 can be variably controlled by changing the pressure of the crank chamber 140 by the control valve 300 and changing the inclination angle of the swash plate 111, that is, the stroke of the piston 136.

During the air conditioning operation, that is, in the operation state of the variable displacement compressor 100, the energization amount of the solenoid built in the control valve 300 is adjusted based on the external signal, and the discharge capacity is adjusted so that the pressure in the suction chamber 141 becomes a predetermined value. Variable control. The control valve 300 can optimally control the suction pressure according to the external environment.

When the air conditioning is not operating, that is, when the variable displacement compressor 100 is not operating, the pressure supply passage 145 is forcibly opened by turning off the energization of the solenoid built in the control valve 300, and the discharge capacity of the variable displacement compressor 100. Control to a minimum.

可変 The variable capacity compressor 100 is attached to the vehicle engine via

attachment portions

102b and 104b having bolt insertion holes for attaching the front housing 102 and the cylinder head 104 to the vehicle engine side. Various vertical positional relationships in the present invention are satisfied in a state where the engine is attached to the engine.

(2) Pressure Relief Passage As shown in FIG. 2, the center bore 101b formed in the cylinder block 101 includes a first bore 101b1 connected to the crank chamber 140, a second bore 101b2 supporting the slide bearing 131, and a second bore. A third bore 101b3 is provided between the bore 101b2 and the valve plate 103, and a peripheral wall of a region on the valve plate 103 side is arranged radially outside the second bore 101b2.

A pressure release passage 147 that connects the crank chamber 140 and the suction chamber 141 opens in the first bore 101b1, the bottom wall 101c of the first bore 101b1, and communicates with the third bore 101b3, and the third bore 101b3. And a second passage 148 communicating with the third bore 101b3 and the suction chamber 141.

Since the third bore 101b3 is adjacent to the suction chamber 141 with the valve plate 103 interposed therebetween, the second passage 148 is a member (suction valve) disposed between the third bore 101b3 and the suction chamber 141. If the through hole is formed in the suction valve forming plate, the valve plate 103, the discharge valve forming plate in which the discharge valve is formed, and the gasket), it can be easily formed. The orifice 103 c serving as a throttle disposed in the second passage 148 is formed in the valve plate 103 in this embodiment, but may be formed in another member that forms the second passage 148.

The first bore 101b1 is formed on the inner side of the plurality of cylinder bores 101a, and each forming wall (101b11, 101b12,...) (FIG. 3) of the cylinder bore having a convex curved surface toward the drive shaft forms a peripheral wall. It is a recessed part comprised by the bottom wall 101c connected to 101b2.

FIG. 3 shows a state in which a plurality of cylinder bores 101a are viewed from the crank chamber 140 side (left direction in FIG. 1). U is a plane T defined by the end faces on the engine side of the mounting portions (102b and 104b). The plane is parallel and includes the axis O of the drive shaft, and V is a plane orthogonal to the plane U and including the axis O of the drive shaft. The vertical direction of the plane U (and plane T) in the figure is substantially coincident with the direction of gravity when the variable capacity compressor 100 is mounted on the engine. In an actual mounting state, the plane U is often slightly inclined with respect to the direction of gravity. However, since the inclination is within 30 °, for example, the plane U (and plane T) may be regarded as the direction of gravity. Absent.

W is the highest cylinder bore 101a1 on the upper side in the direction of internal gravity of the plurality of cylinder bores 101a, the center between one cylinder bore 101a2 adjacent to the cylinder bore 101a1, and the axis O of the drive shaft 110 (sliding bearing 131). It is a plane defined by In addition, the cross section inside the compressor of FIG. 1 (and FIG. 2) is a cut surface of the plane W.

The opening end on the crank chamber 140 side of the first passage 101d is above the drive shaft 110 in the gravitational direction, is on the intersection line between the plane W and the bottom wall 101c of the recess (first bore 101b1), and is adjacent thereto. The cylinder bore forming wall (101b11, 101b12) is opened at a position adjacent to the connection region 101e. The second passage 148 opens to the third bore 101b2 above the plane V in the gravity direction.

(3) Pressure supply passage The pressure supply passage 145 that connects the discharge chamber 142 and the crank chamber 140 includes the third passage 145a, the third bore 101b3, and the first passage that connect the discharge chamber 142 and the third bore 101b3. 101d and a first bore 101b1. The control valve 300 is disposed in the cylinder head 104 in the middle of the third passage 145a.

That is, the first bore 101b1, the first passage 101d, and the third bore 101b3 are a common passage for the pressure supply passage 145 and the pressure release passage 147, and the third bore 101b3 is the pressure supply passage 145 and the pressure release passage. 147 branch space. The third passage 145a opens to the third bore 101b3 below the plane V in the direction of gravity.

Note that since the first passage 101d is a common passage for the pressure supply passage 145 and the pressure release passage 147, the hole diameter is set to about 5 to 8 mm, for example, larger than the hole diameter in the case of unidirectional flow.

(4) Gas flow from the crank chamber to the suction chamber For example, when the control valve 300 is closed, the pressure supply passage 145 is shut off, and as a result, blow-by gas generated when the piston 136 compresses the gas passes through the pressure release passage 147. And flows from the crank chamber 140 to the suction chamber 141. At this time, the oil in the crank chamber 140 also tends to flow into the suction chamber 141 along the gas flow, but the inflow of oil into the first passage 101d is suppressed for the following reason.

The first bore 101b1 is recessed from the crank chamber 140 and exists in the central region in the radial direction of the crank chamber 140, so that the first bore 101b1 is an oil-poor region than the crank chamber 140.
The opening end of the first passage 101d on the crank chamber 140 side is disposed above the bottom wall 101c in the gravitational direction, and oil attached to the bottom wall and the peripheral wall is difficult to flow in.
-Since the opening end of the first passage 101d on the crank chamber 140 side is on the line of intersection between the plane W and the bottom wall 101c, it can be placed farthest away from the drive shaft 110, and the oil attached to the bottom wall and the peripheral wall further flows in Hard to do. Further, the cylinder bore forming wall (101b11,...) Is a curved surface convex toward the drive shaft 110, and the oil adhering to the cylinder bore forming walls 101b11, 101b12 passes from the connection region 101e along the convex curved surface. It becomes difficult for oil to flow into the opening end on the crank chamber 140 side of the first passage 101d that moves in the left-right direction and is directly below the connection region 101e.

In addition, since the oil that has flowed into the first passage 101d is once stored in the third bore 101b3, the oil is prevented from flowing out into the suction chamber 141. The oil stored in the third bore 101b3 is gradually returned to the crank chamber 140 through a minute gap between the outer peripheral surface of the drive shaft 110 and the sliding bearing 131.

Therefore, when the variable capacity compressor 100 is operated in the low speed rotation region (including the medium speed rotation region), the degree of stirring of the refrigerant and oil in the crank chamber 140 by the rotating parts such as the swash plate 111 and the piston 136 Therefore, the oil in the crank chamber 140 is suppressed from flowing into the first passage 101d, the oil in the crank chamber 140 is secured, and the sliding portion is effectively lubricated. At the same time, the outflow of oil to the suction chamber 141, that is, the outflow of oil to the outside of the compressor is suppressed, which contributes to improving the performance of the air conditioning system.

Further, when the variable capacity compressor 100 is operated in the high-speed rotation region, the degree of stirring of the refrigerant / oil in the crank chamber 140 by the rotating parts such as the swash plate 111 and the piston 136 is higher than that in the low-speed rotation region. It becomes stronger and the oil in the crank chamber 140 tends to flow into the first passage 101d, so that the oil secured in the crank chamber 140 is less than in the low-speed rotation region and the oil is excessively stored in the crank chamber 140. This prevents the oil from flowing out excessively into the suction chamber. Therefore, the oil is agitated and sheared by the rotating parts such as the swash plate 111 to generate heat, and the viscosity of the oil does not decrease and the lubrication state of the sliding portion inside the compressor does not deteriorate.

(5) Gas flow from the discharge chamber to the crank chamber For example, when the control valve 300 is opened from a state in which the control valve 300 is closed, a flow of discharge gas from the discharge chamber 142 toward the crank chamber 140 is generated.

The discharge gas flows into the crank chamber 140 via the third passage 145a, the third bore 101b3, the first passage 101d, and the first bore 101b1, but since the discharge gas contains oil, the discharge gas is jetted. The oil splashes along and lubricates the sliding part.

The opening end of the first passage 101d on the crank chamber 140 side is disposed at the highest position on the upper side in the direction of gravity in the bottom wall 101c, and thereby a position close to the sliding surface between the swash plate 111 and the shoe 137. In addition, the oil scatters along the jet of the discharge gas, and contributes to the lubrication of the sliding surface between the swash plate 111 and the shoe 137 on the compression side.

FIG. 4 shows a state in which the inside of the variable capacity compressor 100 is cut along the plane W, and the bottom dead center position of the swash plate 111 coincides with the plane W. The axis of the first passage 101d coincides with the plane W. Note that the bottom dead center position of the swash plate 111 refers to a position where the suction process by the piston 136 ends.

The main flow (arrow) of the discharge gas injected from the opening end of the first passage 101d on the crank chamber 140 side collides with the inclined swash plate 111, and the inner wall of the crank chamber 140 along the inclined surface by the centrifugal force of the swash plate 111. The direction is changed in the upward direction in the figure, and the sliding surface between the surface of the swash plate 111 on the compression side and the shoe 137 is lubricated. Since the plane W is between the adjacent shoes 137 and the piston 136, a part of the injected discharge gas passes between the adjacent shoes 137 and the piston 136 and collides with the inner wall of the crank chamber 140, and the front housing 102. It becomes a flow toward the bottom wall 102c and contributes to lubrication of the bearing 134.

As shown in FIG. 5, two lubrication passages 102d1 and 102d2 are formed in the bottom wall 102c of the front housing 102 toward the space in which the shaft seal device 130 is accommodated, and the plane W has two open ends. (Oil capture groove) Since it is between 102e1 and 102e2, in the region where the bottom dead center position of the swash plate 111 is close to the plane W, the oil contained in the jet of the discharge gas is captured by the two oil capture grooves 102e1 and 102e2. This also contributes to lubrication of the shaft seal device 130.

As described above, when the variable capacity compressor 100 is operated in the low speed rotation region or the medium speed rotation region and gas is flowing from the crank chamber 140 to the suction chamber 141, oil in the crank chamber 140 is secured, Lubrication of the sliding part is performed effectively, and the outflow of oil to the outside of the compressor is suppressed, which contributes to improving the performance of the air conditioning system. Further, when operating in the high speed rotation region, the oil in the crank chamber 140 is reduced as compared with the case of the low speed rotation region or the medium speed rotation region, but excessively flowing out is suppressed, and the rotation of the swash plate 111 etc. The oil is stirred and sheared by the parts to generate heat, and the viscosity of the oil does not decrease and the lubrication state of the sliding part inside the compressor does not deteriorate.

Further, when gas flows from the discharge chamber 142 to the crank chamber 140, the oil contained in the discharge gas not only lubricates the sliding surface of the compression-side swash plate 111 and the shoe 137 but also the shaft seal device 130. Also contributes to lubrication.

When the variable displacement compressor 100 is in the discharge capacity control state and the opening degree of the control valve 300 is an arbitrary opening degree between fully closed and fully open, the controlled amount of discharge gas flows into the third bore 101b3. Therefore, a bidirectional flow is generated in the common passage of the pressure supply passage 145 and the pressure release passage 147 depending on the amount of discharge gas introduced, thereby changing the pressure of the crank chamber 140, the inclination angle of the swash plate 111, That is, the discharge capacity can be variably controlled by changing the stroke of the piston 136.

FIG. 6B shows the oil circulation rate with respect to the refrigerant circulation amount flowing through the air conditioning system when the variable capacity compressor 100 is operated in the test facility, and the position A in FIG. The position of the 1st communicating path 101d is shown, and the position B has shown the position of the 1st communicating path as a comparative example. The position B is a state in which the first communication path is disposed on the lowermost side in the direction of gravity in the bottom wall 101c.

As shown in FIG. 6B, when the first communication path is at position A, the oil circulation rate is clearly smaller at all compressor speeds than when it is at position B. It was confirmed that the oil spillage was suppressed and contributed to improving the performance of the air conditioning system. The oil circulation rate is desirably 1% or less from the viewpoint of the performance of the air conditioning system. However, according to the present invention, it has been confirmed that an oil circulation rate of 1% or less can be achieved in the normal rotation speed range (idling equivalent rotation speed to 3000 rpm). It was.

Further, in the high speed rotation region (5000 rpm, 8000 rpm), the oil circulation rate is increased as compared with the rotation speed region of 800 rpm and 3000 rpm, the oil is not excessively stored in the crank chamber, and excessively outside the compressor. It was also confirmed that the oil spill was suppressed.

試験 Table 1 shows the test conditions in the air conditioning system (at least the air conditioning system including the compressor and the evaporator).

In the above embodiment, the plane U is at the center between the cylinder bores 101a1 and 101a2, but this may be the plane U defined by the center between the cylinder bores 101a1 and 101a3 (FIG. 3) and the axis of the drive shaft.

凹凸 Also, the bottom wall 101c of the recess (first bore 101b1) may be uneven. For example, as shown in FIG. 7, the peripheral edge 101c1 of the opening end of the first passage 101d opening in the bottom wall 101c of the recess is directed toward the crank chamber 140 from the other bottom wall region 101c2 (particularly the region close to the peripheral wall). You may make it protrude. This makes it difficult for oil attached to the other bottom wall region 101c2 to flow into the opening end of the first passage 101d, and further suppresses the oil from flowing into the suction chamber 141.

In the above embodiment, a common passage is formed between the pressure supply passage 145 and the pressure release passage 147. However, in the case where the common passage configuration is not required, the pressure supply passage and the pressure release passage are separately provided. It is good also as a variable capacity compressor currently formed.

さらに Furthermore, although the clutchless compressor is used in the above-described embodiment, a compressor using an electromagnetic clutch may be used. The present invention can also be applied to a fixed capacity compressor.

往復 The reciprocating compressor according to the present invention can be applied to any reciprocating compressor that compresses refrigerant, and is particularly suitable as a compressor used in a vehicle air conditioning system.

100 Variable capacity compressor as a reciprocating compressor 101 Cylinder block 101a, 101a1, 101a2, 101a3 Cylinder bore 101b Center bore 101b1 First bore 101b2 Second bore 101b3 Third bore 101b11, 101b12 Cylinder bore forming wall 101c Bottom wall 101c1 Open end Edge 101c2 Other bottom wall region 101d First passage 101e Connection region 102 Front housing

102a Boss portion

102b, 104b Mounting portion 102c Front housing bottom wall 102d1, 102d2 Lubrication passageway 102e1, 102e2 Oil capturing groove 103 Valve plate

103a Suction hole

103b Discharge hole 103c Orifice 104 Cylinder head 104a Suction passage 105 Through bolt 110 Drive shaft 111 Swash plate 11 b Through-hole 111a Second arm 112 Rotor 112a First arm 114 Tilt decreasing spring 115 Tilt increasing spring 116 Spring support member 120 Link mechanism 121 Link arm 122 First connecting pin 123 Second connecting pin 130 Shaft seal device 131 Sliding bearing 132 Thrust Plate 133 Slide bearing 134 Bearing 135 Adjustment screw 136 Piston 137 Shoe 140 Crank chamber 141 Suction chamber 142 Discharge chamber 145 Pressure supply passage 145a Third passage 146 Communication passage 147 Pressure release passage 148 Second passage 150 Power transmission device 300 Control valve U, T, V, W plane O Axis of drive shaft

Claims

A cylinder block formed with a plurality of cylinder bores arranged in an annular shape;
A front housing that closes one end of the cylinder block and defines a crank chamber in cooperation with the cylinder block;
A valve plate that closes the other end of the cylinder block and has a discharge hole and a suction hole communicating with the cylinder bore;
A cylinder head provided facing the cylinder block across the valve plate and having a discharge chamber and a suction chamber defined;
Pistons respectively disposed in a plurality of cylinder bores;
A drive shaft whose one end is radially supported by the cylinder block via a sliding bearing;
A conversion mechanism that converts the rotation of the drive shaft into the reciprocating motion of the piston;
A pressure relief passage communicating the crank chamber and the suction chamber,
In the reciprocating compressor that compresses the refrigerant sucked into the cylinder bore from the suction chamber and discharges it to the discharge chamber,
A plurality of cylinder bores on the inner side in the compressor radial direction are provided with a recess formed by a peripheral wall and a bottom wall connected to the crank chamber,
The pressure relief passage is located above the drive shaft in the gravity direction, and is the center between the cylinder bore at the highest position above the gravity direction among the plurality of cylinder bores and any one of the cylinder bores adjacent to the cylinder bore. A reciprocating compressor characterized in that the reciprocating compressor is opened on a line of intersection between a plane defined by the axis of the drive shaft and the bottom wall of the recess.
A plurality of cylinder bore forming walls that form a convex curved surface toward the drive shaft form a peripheral wall of the recess, and a pressure release passage that opens in the bottom wall of the recess is a connection region of the adjacent cylinder bore forming walls The reciprocating compressor according to claim 1, wherein the reciprocating compressor is open at a position adjacent to the compressor.
The peripheral edge of the opening end of the pressure release passage that opens in the bottom wall of the recess protrudes toward the crank chamber from the other region of the bottom wall of the recess adjacent to the peripheral wall of the recess. Item 3. The reciprocating compressor according to Item 1 or 2.
A center bore is formed on the inner side in the compressor radial direction of the plurality of cylinder bores, and the center bore is disposed between the first bore that forms the recess, the second bore that supports the slide bearing, the second bore, and the valve plate. A third bore in which the peripheral wall of the region on the valve plate side is disposed radially outside the second bore,
The pressure relief passage includes a first bore, a first passage that opens in a bottom wall of the first bore and extends toward the suction chamber and communicates with the third bore, a third bore, and a third bore and the suction A second passage communicating with the chamber,
The reciprocating compressor according to any one of claims 1 to 3, wherein the second passage opens in the third bore at a position above the axis of the drive shaft in the direction of gravity.
The conversion mechanism includes a swash plate that is slidably attached to the drive shaft so that an inclination angle is variable with respect to the axis of the drive shaft, and the reciprocating compressor further communicates the discharge chamber and the crank chamber. A variable capacity compressor including a pressure supply passage, a control valve for adjusting an opening of the pressure supply passage, and a throttle disposed in the second passage in the middle of the pressure release passage,
The first bore, the first passage, and the third bore form a common passage for the pressure supply passage and the pressure relief passage, and the third bore forms a branch space for the pressure supply passage and the pressure relief passage. The reciprocating compressor according to claim 4, wherein a control valve is disposed in the middle of a pressure supply passage communicating the third bore and the discharge chamber.
The other end of the drive shaft protrudes outward from the front housing, and the other end of the drive shaft is sealed by a shaft seal device mounted on the front housing, and the front housing has two lubrication passages for lubricating the shaft seal device. Formed,
When the front housing is divided by a plane defined by the center between the adjacent cylinder bores and the axis of the drive shaft, the plane is positioned between the open ends of the two lubrication passages on the crank chamber side. The reciprocating compressor according to any one of claims 1 to 5.
The reciprocating compressor according to any one of claims 1 to 6, which is used in a vehicle air conditioning system and attached to an engine.