WO2013157574A1 - Self-deposition type surface treatment agent for copper and method for manufacturing copper-containing substrate provided with resin coating film - Google Patents
Self-deposition type surface treatment agent for copper and method for manufacturing copper-containing substrate provided with resin coating film Download PDFInfo
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- WO2013157574A1 WO2013157574A1 PCT/JP2013/061389 JP2013061389W WO2013157574A1 WO 2013157574 A1 WO2013157574 A1 WO 2013157574A1 JP 2013061389 W JP2013061389 W JP 2013061389W WO 2013157574 A1 WO2013157574 A1 WO 2013157574A1
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D5/00—Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
- C09D5/08—Anti-corrosive paints
- C09D5/082—Anti-corrosive paints characterised by the anti-corrosive pigment
- C09D5/086—Organic or non-macromolecular compounds
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C22/00—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
- C23C22/05—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions
- C23C22/06—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6
- C23C22/34—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6 containing fluorides or complex fluorides
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C22/00—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
- C23C22/82—After-treatment
- C23C22/83—Chemical after-treatment
Definitions
- the present invention relates to a self-depositing surface treatment agent for copper used to selectively form a self-depositing resin film on the surface of a copper member, and a copper coating with a resin film using the surface treatment agent for self-depositing copper.
- the present invention relates to a method for manufacturing a substrate.
- the self-depositing water-based resin composition can deposit an organic polymer film (adhesive resin film) on a metal surface by an electroless chemical reaction with the metal surface.
- an organic polymer film adheresive resin film
- compositions are acidic having a pH value in the range of about 1 to about 4.
- Such compositions and methods of forming films on metal surfaces using such compositions have been commonly described in the art and herein, as “auto-deposition (auto-deposition). deposition) "or" self-depositing "compositions, dispersions, emulsions, suspensions, baths, solutions, processes, methods or similar terms.
- Self-depositing compositions are generally in liquid form, and more specifically in the form of aqueous solutions, emulsions or dispersions, and the liquid composition is polymer free of contact with active metals. Spontaneous precipitation or agglomeration is suppressed, and it is stable for a long time.
- the surface of the object to be processed is covered with a polymer film having adhesiveness. Since the film deposited on the workpiece is not redispersed or re-dissolved in water, it can be dried and baked and cured after being washed with water.
- active metal refers to a metal that is more active than hydrogen in the electrochemical series, ie, when introduced into a liquid self-depositing solution, emulsion or dispersion at a substantial rate.
- active metal refers to a metal that is more active than hydrogen in the electrochemical series, ie, when introduced into a liquid self-depositing solution, emulsion or dispersion at a substantial rate.
- iron, zinc, aluminum, etc. are defined as metals that begin to dissolve in (with generation of hydrogen gas).
- the deposition reaction mechanism of self-deposition resin is different from electrodeposition coating, and metal ion elution reaction from the surface of the metal to be treated is the starting point. Therefore, if a strong oxidizing agent such as hydrogen peroxide is used to apply to a metal surface that is more inert (noble) than hydrogen in the electrochemical series, metal ions can be eluted, but the resin component is oxidatively decomposed. Therefore, it has been difficult to apply to noble metal materials such as copper.
- Patent Document 1 discloses a metal material ground treatment agent containing a thiourea derivative and an elastomer.
- Patent Document 1 when a strong oxidizing agent such as thiourea and vanadate is mixed and the acid precipitation is such that the polymer precipitation amount is in a practical range, the thiourea is oxidized and decomposed. There was a problem that it was inferior in stability and not practical.
- a strong oxidizing agent such as thiourea and vanadate
- the present invention provides a self-deposition type copper surface treatment agent with excellent liquid stability, which can form a film having excellent adhesion, corrosion resistance, and electrical properties on a copper material by autodeposition.
- the purpose is to do.
- Another object of the present invention is to provide a method for producing a copper-containing substrate with a resin film using this autodeposition-type copper surface treatment agent.
- the present inventors have confirmed that the elution of copper ions from the copper-containing substrate is not sufficient in the known auto-precipitation type surface treatment agent. .
- the present inventors have found that the above problem can be solved by using a copper complexing agent and adjusting the oxidation-reduction potential of the surface treatment agent to a predetermined range. That is, the present inventors have found that the above problem can be solved by the following configuration.
- a surface treatment agent for autodeposition type copper characterized in that the oxidation-reduction potential at pH 3.0 is in the range of -500 to +200 mV (vs. SHE).
- the copper complexing agent has at least one bond selected from the group consisting of C ⁇ S, C—S, N—N and C ⁇ N in its molecular structure.
- Surface treatment agent for copper is the group consisting of C ⁇ S, C—S, N—N and C ⁇ N in its molecular structure.
- the polymer is selected from the group consisting of acrylic resin, polyvinyl chloride, epoxy resin, polyurethane, polyamide, polyimide, phenol-formaldehyde condensation resin, silicone resin, fluororesin, conductive resin, and epoxy-acrylic hybrid polymer.
- the self-depositing surface treatment agent for copper according to any one of (1) to (5), which is at least one selected from the group consisting of:
- the surface treatment agent for autodeposition type copper according to any one of (1) to (6), further comprising 0.1 to 100 parts by mass of insoluble inorganic particles.
- the copper-containing base material is composed of motor parts, power storage device parts, sensor parts, antennas, copper wiring boards, copper wires, copper alloy coated wires, coils, automobile parts, bearings, heat dissipation parts, and piping parts.
- the surface treatment agent for self-precipitation type copper of the present invention allows adhesion on a base material containing copper or a copper alloy, which is a noble metal, than a base metal such as iron or zinc contained in a conventional object to be treated. ⁇ It is possible to form a coating with excellent corrosion resistance and electrical characteristics with high productivity, and as a result, electromagnetic coils, batteries / capacitor current collectors, sensors, antennas, copper wiring, wire harnesses, bearings, which could not be applied conventionally. It can be applied to a wide range of applications such as heat dissipation parts and gas / water pipe parts. Effects obtained by coating the surface of the copper-containing substrate with the resin of the present invention include insulation, conductivity, corrosion resistance, adhesion, adhesion, heat insulation, strain stress relaxation, vibration / sound absorption And so on.
- a mechanism for depositing a film on the surface of a copper-containing substrate that is a metal to be treated of the self-deposition type surface treatment agent first, when the copper-containing substrate is brought into contact with the surface treatment agent containing a polymer, the surface of the copper-containing substrate From which copper ions (preferably Cu (I) ions) are eluted, and then the eluted copper ions are quickly bonded to the polymer and gelled and deposited to adhere to the surface of the copper-containing substrate. Yes.
- elution of copper ions from the substrate surface is essential for the precipitation and fixation of the polymer in the surface treatment agent.
- the conventional self-precipitation type surface treatment agents have sufficient elution of copper ions in the first place. It was not.
- the present invention it has been found that if the oxidation-reduction potential is within a predetermined range, elution of copper ions proceeds sufficiently and a film having desired characteristics can be obtained.
- the surface treatment agent for self-deposited copper includes 1 to 60 parts by mass of a water-soluble or water-dispersible polymer, 30 to 99 parts by mass of a water-based solvent, and 0.01 to 5 parts by mass of a copper complex. And an agent. Below, each component is explained in full detail.
- a water-soluble or water-dispersible polymer refers to a polymer that can be completely dissolved or finely dispersed in water at room temperature.
- the polymer is the main component of the film formed on the copper-containing substrate.
- water is mainly used as a solvent in the autodeposition-type copper surface treatment agent, and the polymer dispersed in water is also called polymer fine particles or latex.
- the polymer fine particles or latex can be produced by a known emulsion polymerization method.
- the surfactants, polymerization initiators, etc. used there may be those used in conventional methods.
- the type of water-soluble or water-dispersible polymer is not particularly limited.
- acrylic resin polyvinyl chloride, epoxy resin, polyurethane, polyamide, polyimide, phenol-formaldehyde condensation resin, silicone resin, fluorine resin, conductive resin, epoxy -Acrylic hybrid polymers.
- the polymer may be a homopolymer of the above polymer or a copolymer containing two or more of the above polymers in the main chain. In the case of a copolymer, it may be a random copolymer or a block copolymer.
- an epoxy resin an acrylic resin, a conductive resin, or a mixture thereof is preferable from the viewpoint of easy precipitation, and an epoxy-acrylic copolymer is more preferable.
- a kind of conductive resin polythiophene-based conductive polymers such as polyaniline, polypyrrole, and polyethylenedioxythiophene are preferable.
- Preferred resin types and combinations thereof include polyamideimide, polyimide, phenol-formaldehyde condensation resin, silicone resin, or fluororesin when heat resistance is important. Adhesion, strain stress relaxation, vibration When it is desired to impart sound absorption, it is preferable to include polyurethane or other soft resin, and for applications requiring conductivity, it is preferable to include a conductive resin as a main component.
- the polymer preferably has an anionic group.
- anionic group include a carboxyl group, a sulfonic acid group, and a phosphoric acid group, and the sulfonic acid group or the carboxyl group is preferable in that the characteristics of the resulting film (adhesion, corrosion resistance, voltage resistance, etc.) are more excellent. preferable.
- the conductive resin used in the present invention is preferably one in which anionicity is imparted to the resin by doping with anions such as sulfonic acid, polysulfonic acid, phosphoric acid, and polyphosphoric acid.
- the surfactant used when producing the polymer fine particles or latex easily interacts with copper ions eluted from the copper-containing base material, and the film formability is further improved. It is preferable that it is an ionic surfactant.
- the polymer is contained in an amount of 1 to 60 parts by mass, and preferably 3 to 30 parts by mass. If the amount is less than 1 part by mass, the film thickness of the deposited film is not sufficient, and if it exceeds 60 parts by mass, the polymer is liable to aggregate in the surface treatment agent for autodeposition type copper and the liquid stability is poor.
- the solvent is mainly water.
- the main component means that water is a main component, more specifically, the content of water in the solvent means 25% by mass or more, and preferably 70% by mass or more.
- an organic solvent may be used together with water, and a water-soluble organic solvent is preferable as the organic solvent.
- the water-soluble organic solvent include alcohol solvents, ketone solvents, ethylene glycol solvents (cellosolve) and the like.
- the solvent is contained in an amount of 30 to 99 parts by mass, and more preferably 60 to 95 parts by mass.
- the amount is less than 30 parts by mass, the viscosity becomes too high and washing becomes difficult, which is not preferable.
- the amount exceeds 99 parts by mass the amount of polymer deposited is insufficient and the corrosion resistance and electrical characteristics of the resin film are deteriorated. It is not preferable.
- the copper complexing agent is not particularly limited as long as it is a compound that can form a complex with copper ions. By adding a copper complexing agent, elution of copper ions from the copper-containing base material is further promoted, and as a result, the depositability of a film having desired characteristics is further improved.
- the copper complexing agent include thiourea or a derivative thereof, a thiol compound (SH group-containing compound), an azo compound (azo group-containing compound), and a pyridine compound.
- a copper complexing agent having at least one bond selected from the group consisting of C ⁇ S, C—S, N—N and C ⁇ N in the molecular structure in terms of more excellent film properties Is more preferable.
- a strong oxidizing agent such as hydrogen peroxide or nitric acid.
- organic additives such as polymers and surfactants that form a film are easily oxidized and altered.
- Examples of the copper complexing agent having a predetermined bond include thiourea, alkylthiourea (for example, methylthiourea, ethylthiourea), acetylthiourea, alkenylthiourea (for example, 1-allyl-2-thiourea), arylthiourea (For example, 1-phenyl-2-thiourea), thioacetamide, thioglycolic acid, 2,2′-bipyridyl, diphenylcarbazide, thiosulfuric acid, thiocyanic acid and the like.
- alkylthiourea for example, methylthiourea, ethylthiourea
- acetylthiourea alkenylthiourea
- alkenylthiourea for example, 1-allyl-2-thiourea
- arylthiourea for example, 1-phenyl-2-thiourea
- a compound represented by the following formula (1) is preferable in that the properties of the resulting film are more excellent.
- Z 1 and Z 2 are each independently an alkyl group (preferably having 1 to 3 carbon atoms. Specific examples include a methyl group and an ethyl group), an aryl group (preferably 6 to 10 carbon atoms, specifically phenyl group, naphthyl group, etc.), alkoxycarbonyl group, alkenyl group (preferably 1 to 3 carbon atoms.
- allyl group, vinyl group Groups amino groups, alkenylamino groups (eg, allylamino groups, 1-propenylamino groups, 3-butenylamino groups, etc.), alkylamino groups, arylamino groups, acetylamino groups, hydroxyethylamino groups, N-benzoylamino group, cyclohexylamino group, phenylamino group, tolylamino group, naphthylamino group, phenylazo group, guanylami Represents a cyano group, a nicotine group, a hydrazino group, a phenyl hydrazino group, a thiocarbamoyl group, or a thiocarbamoylamino group.
- an alkylamino group, an arylamino group, an alkenylamino group, and a hydroxyethylamino group are preferable.
- R 1 , R 2 , R 3 , and R 4 each independently represent a hydrogen atom, an alkyl group, an alkenyl group, or a hydroxyalkyl group.
- the alkyl group is not particularly limited and preferably has 1 to 3 carbon atoms. Specific examples include a methyl group, an ethyl group, and a propyl group.
- the alkenyl group is not particularly limited and preferably has 2 to 3 carbon atoms. Specific examples include a vinyl group and an allyl group.
- the hydroxyalkyl group is not particularly limited and preferably has 1 to 3 carbon atoms. Specific examples include a hydroxymethyl group, a hydroxyethyl group, and a hydroxypropyl group.
- the copper complexing agent is contained in an amount of 0.01 to 5.0 parts by mass, and preferably 0.2 to 3.0 parts by mass. If it is less than 0.01 parts by mass, the elution of Cu ions is small, so that the film thickness is not sufficient and the voltage resistance is poor, and if it exceeds 5.0 parts by mass, precipitation is likely to occur and the liquid stability is poor.
- the self-deposited copper surface treatment agent preferably further contains Fe (III) ions and / or Cu (II) ions, and particularly preferably contains Fe (III) ions. These ions pull out electrons from the surface of the copper-containing substrate and cause rapid dissolution of the copper ions, which has the effect of further promoting the precipitation of the polymer, resulting in a film with better adhesion, corrosion resistance, and electrical properties. .
- the total content of these ions in the autodeposition-type copper surface treatment agent is preferably 0.1 to 10 parts by mass.
- the self-depositing copper surface treatment agent preferably further contains insoluble inorganic particles.
- insoluble inorganic particles various functionalities of the coating can be improved.
- the type and particle size of the insoluble inorganic particles are not particularly limited. However, when used for the purpose of imparting lubricity, molybdenum disulfide, graphite, boron nitride, PTFE particles, etc. are preferable, and it is desired to improve insulation. Alumina, silica, mica, zirconia, magnesia, mullite particles and the like are preferable.
- For the purpose of imparting conductivity graphite, nanocarbon, aluminum, copper, silver, zinc oxide, tin oxide, ITO, ATO, FTO Etc. are preferable. In addition to these, it is also preferable to use conventionally known color pigments and rust preventive pigments.
- the content of insoluble inorganic particles in the self-depositing copper surface treatment agent is preferably 0.1 to 100 parts by mass.
- paint additives such as an antifoamer, a dispersing agent, a leveling agent, are mentioned, for example.
- pigments for coloring and soluble colorants can be used as additive components. Examples thereof include carbon black, phthalocyanine blue, phthalocyanine green, Prussian blue, and titanium white pigment.
- the oxidation-reduction potential (hereinafter also referred to as ORP as appropriate) of the surface treatment agent for self-deposited copper is in the range of ⁇ 500 to +200 mV (vs. SHE) at pH 3.0. Among these, ⁇ 450 to +150 mV (vs. SHE) is preferable, and ⁇ 300 to +100 mV (vs. SHE) is more preferable. If the oxidation-reduction potential is within this range, a film having desired characteristics can be obtained and the liquid stability of the treatment agent is excellent. On the other hand, when the oxidation-reduction potential is less than ⁇ 500 mV (vs.
- ORP control method when the ORP is too high, it is preferably lowered by adding a copper complexing agent or an ORP adjusting agent. When the ORP is too low, addition of ferric salt, air blowing, etc. It is preferable to raise by.
- the ORP adjuster include a reducing agent such as sodium sulfite and an oxidizing agent such as ammonium persulfate.
- the oxidation-reduction potential of the surface treatment agent for autodeposition type copper adjusted to pH 3.0 is measured using a known measuring device (for example, ORP composite electrode manufactured by Toa DKK Corporation). it can.
- the numerical value of the measured oxidation-reduction potential is converted into the numerical value of the standard hydrogen electrode (SHE).
- the method in particular of adjusting the pH of the surface treatment agent for autodeposition type copper to 3.0 is not restrict
- the pH of the self-depositing copper surface treatment agent is not particularly limited, but is preferably 1.0 to 5.0, and more preferably 2.0 to 3.3. If it is in the said range, while the depositability of a polymer is more excellent and a thick film can be obtained, the corrosivity of the processing agent with respect to a container or a jig
- a well-known acid for example, hydrofluoric acid
- a well-known alkali for example, aqueous ammonia
- the method for producing a copper-containing substrate with a resin film using the self-depositing copper surface treatment agent comprises bringing the surface treatment agent for self-depositing copper into contact with the copper-containing substrate, and A first step of forming a porous coating; a second step of cleaning the porous coating formed with a solvent containing water; and sealing and curing by dehydrating and heating the cleaned porous coating; And a third step of forming a resin film on the copper-containing substrate.
- a 1st process is a process of making the said surface treatment agent for autoprecipitation type copper and a copper containing base material contact, and forming a porous membrane
- the copper containing base material used at this process is explained in full detail, and the procedure of the post process is explained in full detail.
- the copper-containing substrate is not particularly limited as long as it is a substrate containing copper as a component.
- a substrate containing copper for example, pure copper, deoxidized copper, brass, bronze, white copper, western white, cupronickel, beryllium copper and the like can be mentioned.
- a copper containing base material contains other metal components other than copper, nickel, zinc, tin, iron etc. are mentioned as another metal component, for example.
- the copper-containing substrate may contain phosphorus as another component.
- the copper-containing base material only needs to have copper on the surface that comes into contact with the surface treatment agent for self-precipitation type copper, such as an electrolytic copper plating material, an electroless copper plating material, a vapor deposition material or a clad material, a copper paste cured material, and a copper powder firing. If the surface layer is copper like a knot, it can be applied without problems.
- the surface treatment agent for self-precipitation type copper such as an electrolytic copper plating material, an electroless copper plating material, a vapor deposition material or a clad material, a copper paste cured material, and a copper powder firing. If the surface layer is copper like a knot, it can be applied without problems.
- the type of copper-containing base material is not particularly limited, but for example, motor parts, power storage device parts, sensor parts, antennas, copper wiring boards, copper wires, copper alloy coated wires, coils, automobile parts, bearings, heat dissipation parts, piping parts Etc.
- a copper containing base material is cleaned in advance with a cleaning agent (for example, an alkaline cleaning agent or an acidic cleaning agent) before contacting with the surface treatment agent for autodeposition type copper.
- a cleaning agent for example, an alkaline cleaning agent or an acidic cleaning agent
- the type of cleaning agent is not particularly limited, and examples include weak alkaline cleaning agents for non-ferrous metals: Fine Cleaner 315, Fine Cleaner E3019L (Nippon Parkerizing Co., Ltd., acidic cleaning agents: 182A, 7310 Cleaner (Henkel Corporation), and the like. .
- the method for bringing the surface treatment agent for autodeposition type copper into contact with the copper-containing substrate is not particularly limited, and a known method can be adopted. For example, a method of immersing a copper-containing base material in a self-depositing copper surface treatment agent (dipping), a method of pouring, spraying, or roller-applying a self-precipitating copper surface treatment agent onto a copper-containing base material, etc. Is mentioned.
- the time for contacting the self-depositing copper surface treatment agent with the copper-containing substrate is not particularly limited, and optimal conditions are appropriately selected according to the component composition of the self-depositing copper surface treatment agent used. From the viewpoint of achieving both productivity and obtained film properties, it is preferably from several seconds to several minutes, and more specifically from 5 to 180 seconds.
- the thickness of the porous film to be formed is not particularly limited, but is preferably 10 to 100 ⁇ m and more preferably 20 to 80 ⁇ m from the viewpoint of obtaining a resin film with a desired thickness.
- the porous film is rendered nonporous by heat treatment in the curing step described later, and the film thickness of the finally obtained resin film is reduced to a fraction of that of the porous film.
- the second step is a step of washing the porous film formed in the first step with a solvent containing water. By carrying out this step, excess components can be removed from the film, and as a result, a resin film having better properties can be obtained.
- the solvent (washing solvent) used is a solvent containing water.
- water is contained as a main component.
- the main component means that the content of water in the solvent is 80% by mass or more.
- an organic solvent may be used in combination with water, and the organic solvent is preferably a water-soluble organic solvent.
- the water-soluble organic solvent include alcohol solvents, ketone solvents, ethylene glycol solvents (for example, cellosolve), amine solvents (for example, N-methylpyrrolidone, morpholine) and the like.
- the method for cleaning the porous film with the solvent is not particularly limited, and a known cleaning method can be employed.
- a known cleaning method can be employed.
- coat in the said solvent, etc. are mentioned.
- the third step is a step in which the porous film washed in the second step is subjected to heat treatment to form a resin film on the copper-containing substrate.
- the porous film is dehydrated, sealed and cured, and a dense resin film without pinholes can be obtained.
- the conditions for the heat treatment can be appropriately selected according to the glass transition temperature of the polymer used and the temperature at which the uncured polymer is crosslinked. For example, it is preferable to perform heat treatment at 140 to 280 ° C. for 1 to 30 minutes. Further, the heat treatment may be performed stepwise at different temperatures. For example, in the case of using an uncured polymer, there is a method in which the heat treatment is performed at a temperature lower than the temperature at which the crosslinking reaction proceeds, and then the heat treatment is performed at a temperature equal to or higher than the temperature at which the crosslinking reaction proceeds. More specifically, first, dehydration is performed at a temperature in the range of 90 to 160 ° C. for 1 to 10 minutes, preferably at least 100 ° C., and sealing and curing are performed by baking at 180 to 220 ° C. for 20 minutes. Do.
- the thickness of the resin film formed through the above steps is not particularly limited, but is preferably 10 to 50 ⁇ m, more preferably 15 to 40 ⁇ m, from the viewpoint of better adhesion, corrosion resistance, and voltage resistance.
- the copper-containing substrate with a resin film formed through the above steps can be applied to various uses. For example, it can be used for electric wires, wire harnesses, bearings, copper tubes, copper meshes, battery components, printed wiring boards, and the like.
- Electroless copper plating polyimide resin film 50x20mm Thickness 0.2mm h. Copper paste coated alumina plate 30 ⁇ 20mm Thickness 1mm a1. Oxygen-free copper wire coil (Material: C1020) ⁇ 1mm a2. Glass copper clad laminate (Material: Electrolytic copper foil affixed glass-epoxy resin composite) c1. Copper tube for heat exchanger (Material: C1220) d1. Brass plated wire (Material: Brass plated steel cord) f1. Water meter (Material: Bismuth bronze) g1. Sintered copper alloy bearing (Material: Cu-Sn alloy)
- Pretreatment process of substrate to be treated As the pretreatment process of the substrate to be treated, the following processes (1) to (4) were performed in order. (1) Degreasing (60 ° C., 10 minutes, immersion method, 5% by mass aqueous solution prepared using Fine Cleaner 315 manufactured by Nihon Parkerizing Co., Ltd.) (2) Washing with water (room temperature, 30 seconds, immersion method) (3) Pickling (using a 10% aqueous solution prepared using room temperature, 30 seconds, immersion method, commercially available sulfuric acid) (4) Washing with water (room temperature, 30 seconds, immersion method)
- Example 1 Polyvinylidene chloride dispersion (Asahi Kasei Chemical Co., Ltd. Saran Latex L232A: containing an anionic group, solid content 48%) as a polymer is 20 parts by mass in terms of solids and hydrofluoric acid (40% by mass) is 0. .2 parts by mass, 3 parts by mass of thiourea as a copper complexing agent, 0.2 parts by mass of sodium sulfite as an ORP regulator, and 95 parts by mass of deionized water A surface treatment agent was prepared. It was pH 2.8 when pH of the obtained processing agent was measured with the pH meter.
- the oxidation-reduction potential (ORP) of the obtained treatment agent at pH 3.0 was measured with an ORP electrode (Ag / AgCl) and converted into a potential based on SHE, and the ORP was -420 mV. .
- the oxidation-reduction potential of the obtained treatment agent was measured after adjusting the pH of the treatment agent to 3.0 using aqueous ammonia.
- the copper alloy f and the copper alloy member f1 were immersed in the obtained autodeposition-type copper surface treatment agent for 120 seconds at room temperature. After the immersion treatment, the obtained copper alloy f and copper alloy member f1 were immersed in water (room temperature) for 30 seconds and washed with water. Thereafter, the copper alloy f and the copper alloy member f1 were dehydrated and dried at 40 ° C. for 10 minutes and subjected to heat treatment at 120 ° C. for 5 minutes. The film formed on the copper alloy f and the copper alloy member f1 after dehydration and drying was porous, but a dense resin film without pinholes was obtained by heat curing. In addition, the surface treatment agent for autodeposition type copper after the above treatment was stable and no abnormality was observed even after 24 hours.
- Example 2 8 parts by mass of an epoxy-acrylic resin (containing an anionic group, solid content concentration: 47%) as a polymer, 0.2 parts by mass of hydrofluoric acid (40% by mass), and copper complexation
- 0.1 parts by mass of thioacetamide and 90 parts by mass of deionized water were mixed to prepare an autodeposition type surface treatment agent for copper. It was pH 4.0 when pH of the obtained processing agent was measured with the pH meter. Further, the oxidation-reduction potential (ORP) of the obtained treatment agent at pH 3.0 was measured with an ORP electrode (Ag / AgCl) and converted into a potential based on SHE, and the ORP was ⁇ 80 mV. . In addition, the oxidation-reduction potential of the obtained processing agent was measured after adjusting the pH of the processing agent to 3.0 using 5% hydrofluoric acid.
- ORP oxidation-reduction potential
- Copper alloy c and copper alloy member a2 were immersed in the obtained autodeposition-type copper surface treatment agent for 120 seconds at room temperature. After the immersion treatment, the obtained copper alloy c and copper alloy member a2 were immersed in water (room temperature) for 30 seconds and washed with water. Thereafter, the copper alloy c and the copper alloy member a2 were dehydrated and dried at 40 ° C. for 10 minutes, and subjected to heat treatment at 120 ° C. for 5 minutes. The film formed on the copper alloy c and the copper alloy member a2 after dehydration and drying was porous, but a dense resin film without pinholes was obtained by heat curing. In addition, the surface treatment agent for autodeposition type copper after the above treatment was stable and no abnormality was observed even after 24 hours.
- Example 3 25 parts by mass of an epoxy-acrylic resin (containing an anionic group, solid content concentration: 47%) as a polymer as a polymer, 0.5 parts by mass of thiourea as a copper complexing agent, and hydrofluoric acid
- a surface treatment agent for self-precipitation type copper was prepared by mixing 0.1 parts by mass of a cupric fluoride solution prepared by dissolving CuO in terms of CuF 2 and 60 parts by mass of water. It was pH 3.0 when pH of the obtained processing agent was measured with the pH meter.
- the oxidation-reduction potential (ORP) of the obtained treatment agent at pH 3.0 was measured with an ORP electrode (Ag / AgCl) and converted into a potential based on SHE, and the ORP was -70 mV. .
- the copper alloy b and the copper alloy member d1 were immersed in the obtained autodeposition-type copper surface treatment agent for 120 seconds at room temperature. After the immersion treatment, the obtained copper alloy b and copper alloy member d1 were immersed in water (room temperature) for 30 seconds and washed with water. Thereafter, the copper alloy b and the copper alloy member d1 were dehydrated and dried at 40 ° C. for 10 minutes, and heat treatment was performed at 160 ° C. for 10 minutes. The film formed on the copper alloy b and the copper alloy member d1 after dehydration and drying was porous, but a dense resin film without pinholes was obtained by heat curing. In addition, the surface treatment agent for autodeposition type copper after the above treatment was stable and no abnormality was observed even after 24 hours.
- Example 4 15 parts by mass of epoxy-acrylic resin (anionic group content, solid content concentration: 47%) as a polymer, 0.5 parts by mass of ethylthiourea as a copper complexing agent, ferric fluoride 2 parts by weight, a cupric fluoride solution prepared by dissolving CuO in hydrofluoric acid, 0.1 parts by weight in terms of CuF 2 , 5 parts by weight of 2-propanol, and 60 parts by weight of water Were mixed to prepare a self-depositing surface treatment agent for copper. It was pH 3.0 when pH of the obtained processing agent was measured with the pH meter.
- ORP oxidation-reduction potential
- the copper alloy e and the copper alloy member a2 were immersed in the obtained surface treating agent for autodeposition type copper at room temperature for 120 seconds. After the immersion treatment, the obtained copper alloy e and copper alloy member a2 were immersed in water (room temperature) for 30 seconds and washed with water. Thereafter, the copper alloy e and the copper alloy member a2 were dehydrated and dried at 40 ° C. for 10 minutes and subjected to heat treatment at 160 ° C. for 10 minutes. The film formed on the copper alloy e and the copper alloy member a2 after the dehydration drying was porous, but a dense resin film without pinholes was obtained by heat curing. In addition, the surface treatment agent for autodeposition type copper after the above treatment was stable and no abnormality was observed even after 24 hours.
- Example 5 As the polymer, a phenol resin shown in Examples of Japanese Patent Publication No. 2009-293101 was synthesized and used. Specifically, using dimethylaminobenzene as an alkali catalyst, 60 g of phenol (reagent: F) and 135 g of 37% by mass formaldehyde (reagent: P) were mixed and stirred at 70 ° C., and the F / P ratio was 2.6. A water-soluble resol resin having a solid content of 55% by mass was obtained.
- a solution obtained by adding 40 g of 2,3-dihydroxynaphthalene-6-sulfonic acid sodium salt (reagent), 35 g of catechol (reagent), and 50 g of water to 200 g of this water-soluble resol resin is heated to 90 ° C. Stir for 3 hours. After stirring, 200 g of water to which 210 g of resorcinol (reagent) and 5 g of 85% by mass phosphoric acid (reagent) were added was added and stirred for 1 hour while maintaining the temperature at 90 ° C. After stirring, 70 g of 37 mass% formaldehyde (reagent) is added little by little, and it is visually confirmed that the viscosity of the synthesized product increases.
- An anionic novolac type having an F / P ratio of 0.84 and a solid content concentration of 53% A phenolic resin was obtained.
- As a crosslinking agent 87 g of 2-butanone oxime was cooled from the outside so that the reaction temperature did not exceed 40 ° C. in 174 g of toluene diisocyanate (Coronate T80: manufactured by Nippon Polyurethane Industry Co., Ltd.) under a dry nitrogen atmosphere. Added while. After holding at 40 ° C. for 1 hour, the reaction vessel was warmed to 70 ° C.
- ORP oxidation-reduction potential
- the copper alloy b and the copper alloy member a2 were immersed in the obtained autodeposition-type copper surface treatment agent at 40 ° C. for 60 seconds. After the immersion treatment, the obtained copper alloy b and copper alloy member a2 were immersed in water (room temperature) for 30 seconds and washed with water. Thereafter, the copper alloy b and the copper alloy member a2 were dehydrated and dried at 40 ° C. for 10 minutes, and heat treatment was performed at 160 ° C. for 10 minutes. The film formed on the copper alloy b and the copper alloy member a2 after dehydration and drying was porous, but a dense resin film without pinholes was obtained by heat curing. In addition, the surface treatment agent for autodeposition type copper after the above treatment was stable and no abnormality was observed even after 24 hours.
- Example 6 With reference to Japanese Patent No. 3089195, 64.44 g of 3,4,3 ′, 4′-benzophenonetetracarboxylic dianhydride, 42.72 g of bis- [4- (3-aminophenoxy) phenyl] sulfone, valerolactone 3 g, 4.8 g of pyridine, 400 g of N-methylpyrrolidone and 90 g of toluene were added and stirred at room temperature for 30 minutes. Thereafter, the reaction solution was heated and reacted at 180 ° with stirring for 1 hour (200 rpm) to prepare a polyimide resin raw material.
- a self-deposition type copper surface treating agent was prepared by stirring 1 part by mass of 2-thiourea, 0.5 part by mass of ethylenediamine, and 25 parts by mass of water. It was pH 4.5 when pH of the obtained processing agent was measured with the pH meter.
- the oxidation-reduction potential (ORP) at the time of pH3.0 of the obtained processing agent was measured with the ORP electrode (Ag / AgCl) and converted into a potential based on SHE, it was ORP: +150 mV.
- the oxidation-reduction potential of the obtained processing agent was measured after adjusting the pH of the processing agent to 3.0 using 5% hydrofluoric acid.
- Copper alloy a and copper alloy member a1 were immersed in the obtained autodeposition-type copper surface treatment agent for 120 seconds at room temperature. After the immersion treatment, the obtained copper alloy a and copper alloy member a1 were immersed in water (room temperature) for 30 seconds and washed with water. Thereafter, the copper alloy a and the copper alloy member a1 were dehydrated and dried at 40 ° C. for 10 minutes, and heat-treated at 180 ° C. for 5 minutes. The film formed on the copper alloy a and the copper alloy member a1 after the dehydration drying was porous, but a dense resin film without pinholes was obtained by heat curing. In addition, the surface treatment agent for autodeposition type copper after the above treatment was stable and no abnormality was observed even after 24 hours.
- Example 7 10 parts by mass of epoxy-acrylic resin (anionic group content, solid content concentration: 47%) as a polymer, 0.1 parts by mass of hydrofluoric acid (40% by mass) as a polymer, and copper complexation
- a self-precipitating copper surface treatment agent was prepared by mixing 0.2 parts by mass of 2,2′-bipyridyl and 90 parts by mass of deionized water. It was pH 4.2 when pH of the obtained processing agent was measured with the pH meter. Further, the oxidation-reduction potential (ORP) of the obtained treatment agent at pH 3.0 was measured with an ORP electrode (Ag / AgCl) and converted into a potential based on SHE, and the ORP was ⁇ 120 mV. . In addition, the oxidation-reduction potential of the obtained processing agent was measured after adjusting the pH of the processing agent to 3.0 using 5% hydrofluoric acid.
- Copper alloy c and copper alloy member a2 were immersed in the obtained autodeposition-type copper surface treatment agent for 120 seconds at room temperature. After the immersion treatment, the obtained copper alloy c and copper alloy member a2 were immersed in water (room temperature) for 30 seconds and washed with water. Thereafter, the copper alloy c and the copper alloy member a2 were dehydrated and dried at 40 ° C. for 10 minutes, and subjected to heat treatment at 120 ° C. for 5 minutes. The film formed on the copper alloy c and the copper alloy member a2 after dehydration and drying was porous, but a dense resin film without pinholes was obtained by heat curing. In addition, the surface treatment agent for autodeposition type copper after the above treatment was stable and no abnormality was observed even after 24 hours.
- Example 8 15 parts by mass of an epoxy-acrylic resin (containing an anionic group, solid content concentration: 47%) as a polymer, 0.2 parts by mass of hydrofluoric acid (40% by mass) as a polymer, and copper complexation
- a self-deposition type surface treatment agent for copper was prepared by mixing 0.5 parts by mass of diphenylcarbazide and 98 parts by mass of deionized water as an agent. It was pH 3.5 when pH of the obtained processing agent was measured with the pH meter. Further, the oxidation-reduction potential (ORP) of the obtained treatment agent at pH 3.0 was measured with an ORP electrode (Ag / AgCl), and converted into a potential based on SHE, which was ORP: ⁇ 160 mV. . In addition, the oxidation-reduction potential of the obtained processing agent was measured after adjusting the pH of the processing agent to 3.0 using 5% hydrofluoric acid.
- the copper alloy c and the copper alloy member a1 were immersed in the obtained autodeposition-type copper surface treatment agent for 120 seconds at room temperature. After the immersion treatment, the obtained copper alloy c and copper alloy member a1 were immersed in water (room temperature) for 30 seconds and washed with water. Thereafter, the copper alloy c and the copper alloy member a1 were dehydrated and dried at 40 ° C. for 10 minutes, and heat treatment was performed at 150 ° C. for 5 minutes. The film formed on the copper alloy c and the copper alloy member a1 after dehydration and drying was porous, but a dense resin film without pinholes was obtained by heat curing. In addition, the surface treatment agent for autodeposition type copper after the above treatment was stable and no abnormality was observed even after 24 hours.
- Example 9 20 parts by mass of the following polyaniline dispersion (concentration 5%) as a polymer, 0.2 parts by mass of hydrofluoric acid (40% by mass), and 2 parts by mass of thiourea as a copper complexing agent And 95 mass parts of deionized water was mixed, and the surface treatment agent for autodeposition type copper was prepared. It was pH 2.4 when pH of the obtained processing agent was measured with the pH meter. Moreover, when the oxidation-reduction potential (ORP) at the time of pH3.0 of the obtained processing agent was measured with the ORP electrode (Ag / AgCl) and converted into a potential based on SHE, it was ORP: 60 mV. The oxidation-reduction potential of the obtained treatment agent was measured after adjusting the pH of the treatment agent to 3.0 using aqueous ammonia.
- ORP oxidation-reduction potential
- Copper alloys a and g were immersed in the obtained surface treatment agent for autodeposition type copper at room temperature for 120 seconds. After the immersion treatment, the obtained copper alloys a and g were immersed in water (room temperature) for 30 seconds and washed with water. Thereafter, the copper alloys a and g were dehydrated and dried at 40 ° C. for 10 minutes, and heat treatment was performed at 120 ° C. for 5 minutes. The film formed on the copper alloys a and g after dehydration drying was porous, but a dense resin film without pinholes was obtained by heat curing. In addition, the surface treatment agent for autodeposition type copper after the above treatment was stable and no abnormality was observed even after 24 hours.
- Example 10 20 parts by mass of the following polypyrrole dispersion (concentration 5%) as a polymer, 0.5 part by mass of sulfuric acid (10% by mass), and 1-allyl-2-thiourea as a copper complexing agent
- a surface treatment agent for autodeposition type copper was prepared. It was pH 1.9 when pH of the obtained processing agent was measured with the pH meter. Further, the oxidation-reduction potential (ORP) of the obtained treatment agent at pH 3.0 was measured with an ORP electrode (Ag / AgCl), and converted into a potential based on SHE, and ORP was ⁇ 30 mV. .
- the oxidation-reduction potential of the obtained treatment agent was measured after adjusting the pH of the treatment agent to 3.0 using aqueous ammonia.
- polypyrrole dispersion liquid 50 parts by mass of a 30% aqueous solution of polystyrene sulfonic acid (molecular weight of about 50,000) and 10 parts by mass of pyrrole monomer were added to 500 parts by mass of deionized water and stirred. After thorough mixing, 60 parts by mass of a 15% aqueous solution of ammonium persulfate was added to this solution at room temperature. After completion of the addition, the mixture was further stirred for 2 hours to obtain a polypyrrole dispersion. The synthesized polypyrrole dispersion was put in a dialysis tube and desalted for 24 hours, and then diluted to a solid content concentration of 5% for use in the experiment.
- Copper alloys c and g were immersed in the obtained surface treatment agent for autodeposition type copper at room temperature for 120 seconds. After the immersion treatment, the obtained copper alloys c and g were immersed in water (room temperature) for 30 seconds and washed with water. Thereafter, the copper alloy c and the copper alloy member g were dehydrated and dried at 40 ° C. for 10 minutes, and subjected to heat treatment at 120 ° C. for 5 minutes. The film formed on the copper alloys c and g after dehydration and drying was porous, but a dense resin film without pinholes was obtained by heat curing. In addition, the surface treatment agent for autodeposition type copper after the above treatment was stable and no abnormality was observed even after 24 hours.
- Example 11 10 parts by mass of the following PEDOT (polyethylenedioxythiophene) dispersion as a polymer, 0.2 part by mass of 2,2′-bipyridyl as a copper complexing agent, and 90 parts by mass of deionized water was mixed to prepare a self-deposition type surface treating agent for copper. It was pH 3.1 when pH of the obtained processing agent was measured with the pH meter. Moreover, when the oxidation-reduction potential (ORP) at the time of pH3.0 of the obtained processing agent was measured with the ORP electrode (Ag / AgCl) and converted into a potential based on SHE, it was ORP: 80 mV. In addition, the oxidation-reduction potential of the obtained processing agent was measured after adjusting the pH of the processing agent to 3.0 using 5% sulfuric acid.
- PEDOT polyethylenedioxythiophene
- PEDOT dispersion 50 parts by mass of 30% aqueous polystyrene sulfonic acid (molecular weight of about 50,000), 10 parts by mass of 3,4-ethylenedioxythiophene, 0.3 parts by mass of ferric sulfate, 500 parts by mass of deionized water To the part and stirred. After thorough mixing, 60 parts by mass of a 15% aqueous solution of ammonium persulfate was added to this solution at room temperature. After completion of the addition, the mixture was further stirred for 2 hours to obtain a polythiophene dispersion. The synthesized polythiophene dispersion was put into a dialysis tube and desalted for 24 hours, and then diluted to a solid content concentration of 5% for use in the experiment.
- Copper alloys a and h were immersed in the obtained autodeposition-type surface treatment agent for copper at room temperature for 120 seconds. After the immersion treatment, the obtained copper alloys a and h were immersed in water (room temperature) for 30 seconds and washed with water. Thereafter, the copper alloys a and h were dehydrated and dried at 40 ° C. for 10 minutes, and heat-treated at 120 ° C. for 5 minutes. The film formed on the copper alloys a and h after dehydration drying was porous, but a dense resin film without pinholes was obtained by heat curing. In addition, the surface treatment agent for autodeposition type copper after the above treatment was stable and no abnormality was observed even after 24 hours.
- Example 12 10 parts by mass of the following PEDOT (polyethylenedioxythiophene) dispersion as a polymer in terms of solid content and an anionic urethane resin emulsion (trade name “Euprene UX-306”: solid content concentration 45%, manufactured by Sanyo Chemical Industries, Ltd.) Is mixed with 5 parts by mass in terms of solid content, and 0.5 parts by mass of thiourea and 90 parts by mass of deionized water are further mixed as a copper complexing agent.
- PEDOT polyethylenedioxythiophene
- anionic urethane resin emulsion trade name “Euprene UX-306”: solid content concentration 45%, manufactured by Sanyo Chemical Industries, Ltd.
- ORP oxidation-reduction potential
- PEDOT Dispersion A polystyrenesulfonic acid 30% aqueous solution (molecular weight of about 50,000) 50 parts by mass and 3,4-ethylenedioxythiophene 10 parts by mass were added to deionized water 500 parts by mass and stirred. After thorough mixing, 60 parts by mass of a 15% aqueous solution of ammonium persulfate was added to this solution at room temperature. After completion of the addition, the mixture was further stirred for 6 hours to obtain a polythiophene dispersion. The synthesized polythiophene dispersion was put into a dialysis tube and desalted for 24 hours, and then diluted to a solid content concentration of 5% for use in the experiment.
- Copper alloys c and h were immersed in the obtained autodeposition-type copper surface treatment agent for 120 seconds at room temperature. After the immersion treatment, the obtained copper alloys c and h were immersed in water (room temperature) for 30 seconds and washed with water. Thereafter, the copper alloys c and h were dehydrated and dried at 40 ° C. for 10 minutes, and heat-treated at 120 ° C. for 5 minutes. The film formed on the copper alloys c and h after dehydration drying was porous, but a dense resin film without pinholes was obtained by heat curing. In addition, the surface treatment agent for autodeposition type copper after the above treatment was stable and no abnormality was observed even after 24 hours.
- Example 13 10 parts by mass of the PEDOT (polyethylenedioxythiophene) dispersion used in Example 12 as a polymer in terms of solid content and an epoxy-acrylic resin (containing an anionic group, solid content concentration: 47%) in terms of solid content. 3 parts by mass was mixed, and 0.2 parts by mass of thioacetamide as a copper complexing agent and 90 parts by mass of deionized water were mixed to prepare a self-deposition type copper surface treatment agent. It was pH1.8 when pH of the obtained processing agent was measured with the pH meter.
- PEDOT polyethylenedioxythiophene
- ORP oxidation-reduction potential
- Copper alloys a and g were immersed in the obtained surface treatment agent for autodeposition type copper at room temperature for 120 seconds. After the immersion treatment, the obtained copper alloys a and g were immersed in water (room temperature) for 30 seconds and washed with water. Thereafter, the copper alloys a and g were dehydrated and dried at 40 ° C. for 10 minutes, and heat treatment was performed at 120 ° C. for 5 minutes. The film formed on the copper alloys a and g after dehydration drying was porous, but a dense resin film without pinholes was obtained by heat curing. In addition, the surface treatment agent for autodeposition type copper after the above treatment was stable and no abnormality was observed even after 24 hours.
- ORP oxidation-reduction potential
- the copper alloy f and the copper alloy member f1 were immersed in the obtained autodeposition-type copper surface treatment agent for 120 seconds at room temperature. After the immersion treatment, the obtained copper alloy f and copper alloy member f1 were immersed in water (room temperature) for 30 seconds and washed with water. Thereafter, the copper alloy f and the copper alloy member f1 were dehydrated and dried at 40 ° C. for 10 minutes, and subjected to heat treatment at 120 ° C. for 10 minutes. As a result of microscopic observation, the deposited film was uneven and partially peeled. Defects such as pinholes were also observed in the resin film obtained after heat curing. Further, the treatment agent aggregated within a few hours and gelled, making the treatment impossible.
- Comparative Example 2 30 parts by mass of an aqueous dispersion of acrylonitrile butadiene styrene rubber having a carboxyl group and a methylol group as a polymer (solid content concentration: 47%, pH: 2.5) in terms of solid content, and 2 parts by mass of ferric fluoride And 1 part by mass of hydrogen peroxide as an ORP regulator (oxidant), 0.001 part by mass of thiourea as a copper complexing agent, and 90 parts by mass of deionized water A surface treating agent for copper was prepared. The pH of the obtained treatment agent was measured with a pH meter and found to be pH 3.0.
- ORP oxidation-reduction potential
- the copper alloy c and the copper alloy member a2 were immersed in the surface treatment agent for autodeposition type copper obtained for 120 seconds at room temperature. After the immersion treatment, the obtained copper alloy c and copper alloy member a2 were immersed in water (room temperature) for 30 seconds and washed with water. Thereafter, the copper alloy c and the copper alloy member a2 were dehydrated and dried at 40 ° C. for 10 minutes, and heat treatment was performed at 160 ° C. for 10 minutes. As a result of microscopic observation, the resin deposition was incomplete and non-uniform. In addition, defects such as pinholes were also observed in the resin film obtained after heat curing.
- the copper alloy b and the copper alloy member c1 were immersed in the obtained autodeposition-type copper surface treatment agent for 120 seconds at room temperature. After the immersion treatment, the obtained copper alloy b and copper alloy member c1 were immersed in water (room temperature) for 30 seconds and washed with water. Thereafter, the copper alloy b and the copper alloy member c1 were dehydrated and dried at 40 ° C. for 10 minutes, and heat treatment was performed at 160 ° C. for 10 minutes. As a result of microscopic observation, the deposited film was uneven and partially peeled. Defects such as pinholes were also observed in the resin film obtained after heat curing. Further, the treatment agent had a tendency to thicken after 24 hours and was inferior in stability.
- the oxidation-reduction potential (ORP) of the obtained treatment agent at pH 3.0 was measured with an ORP electrode (Ag / AgCl) and converted into a potential based on SHE, and the ORP was ⁇ 580 mV. .
- the oxidation-reduction potential of the obtained processing agent was measured after adjusting the pH of the processing agent to 3.0 using 5% hydrofluoric acid.
- ORP is out of the scope of the present invention.
- the copper alloy a and the copper alloy member c1 were soaked at 40 ° C. for 120 seconds in the obtained autodeposition-type copper surface treatment agent. After the immersion treatment, the obtained copper alloy a and copper alloy member c1 were immersed in water (room temperature) for 30 seconds and washed with water. Thereafter, the copper alloy a and the copper alloy member c1 were dehydrated and dried at 40 ° C. for 10 minutes, and subjected to heat treatment at 120 ° C. for 10 minutes. As a result of microscopic observation, almost no precipitation of resin was observed on the copper alloy a and the copper alloy member c1, and there were many undeposited portions.
- the copper alloy b and the copper alloy member c1 were immersed in the obtained surface treatment agent for autodeposition type copper at room temperature for 120 seconds. After the immersion treatment, the obtained copper alloy b and copper alloy member c1 were immersed in water (room temperature) for 30 seconds and washed with water. Thereafter, the copper alloy b and the copper alloy member c1 were dehydrated and dried at 40 ° C. for 10 minutes, and heat treatment was performed at 160 ° C. for 10 minutes. As a result of microscopic observation, almost no resin was deposited on the copper alloy b and the copper alloy member c1.
- Example 6 As shown in Example 29 of International Publication No. 2009/066665, 0.5% by mass of thiourea, 30% by mass of acrylonitrile butadiene styrene rubber as an elastomer, and 0.5% by mass of ammonium metavanadate (V) as an oxidizing agent
- the processing agent containing these was prepared.
- the pH of the obtained treatment agent was measured with a pH meter and found to be 8.1.
- ORP oxidation-reduction potential
- the ORP electrode Ag / AgCl
- the oxidation-reduction potential of the obtained processing agent was measured after adjusting the pH of the processing agent to 3.0 using 5% hydrofluoric acid.
- the copper alloy b and the copper alloy member c1 were immersed for 120 seconds at room temperature. After the immersion treatment, the obtained copper alloy b and copper alloy member c1 were immersed in water (room temperature) for 30 seconds and washed with water. Thereafter, the copper alloy b and the copper alloy member c1 were dehydrated and dried at 40 ° C. for 10 minutes, and heat treatment was performed at 100 ° C. for 10 minutes. As a result of microscopic observation, almost no resin was deposited on the copper alloy b and the copper alloy member c1.
- the copper alloy b and the copper alloy member c1 were immersed for 120 seconds at room temperature. After the immersion treatment, the obtained copper alloy b and copper alloy member c1 were immersed in water (room temperature) for 30 seconds and washed with water. Thereafter, the copper alloy b and the copper alloy member c1 were dehydrated and dried at 40 ° C. for 10 minutes, and heat treatment was performed at 100 ° C. for 10 minutes. As a result of microscopic observation, resin deposition on the copper alloy b and the copper alloy member c1 was not uniform. Moreover, the processing agent turned yellow within 1 hour after the treatment, resulting in precipitation, resulting in poor liquid stability.
- Example 8 As a polymer, the polyaniline dispersion (concentration 5%) used in Example 9 was 20 parts by mass in terms of solid content, 0.2 parts by mass of hydrofluoric acid (40% by mass), and 2 parts by mass of hydrogen peroxide.
- the surface treatment agent for autodeposition type copper was prepared by mixing 95 parts by mass with deionized water. It was pH 2.4 when pH of the obtained processing agent was measured with the pH meter.
- ORP oxidation-reduction potential
- ORP oxidation-reduction potential at the time of pH3.0 of the obtained processing agent was measured with the ORP electrode (Ag / AgCl) and converted into a potential based on SHE, it was ORP: 360 mV.
- the oxidation-reduction potential of the obtained treatment agent was measured after adjusting the pH of the treatment agent to 3.0 using aqueous ammonia.
- ORP is out of the scope of the present invention.
- Copper alloys a and g were immersed in the obtained autodeposition-type copper surface treatment agent for 120 seconds at room temperature. After the immersion treatment, the obtained copper alloys a and g were immersed in water (room temperature) for 30 seconds and washed with water. Thereafter, the copper alloys a and g were dehydrated and dried at 40 ° C. for 10 minutes and subjected to heat treatment at 120 ° C. for 10 minutes. As a result of microscopic observation, the deposited film was uneven and partially peeled. Defects such as pinholes were also observed in the resin film obtained after heat curing. Further, the treatment agent aggregated within several tens of minutes to form a gel, making the treatment impossible.
- Example 9 30 parts by mass of PEDOT (polyethylenedioxythiophene) dispersion used in Example 12 as a polymer, 2 parts by mass of ferric fluoride, and 3 parts of ammonium persulfate as an ORP regulator (oxidant).
- a self-precipitation type copper surface treatment agent was prepared by mixing mass parts and 90 parts by weight of deionized water. The pH of the obtained treatment agent was measured with a pH meter and found to be pH 3.0. Moreover, when the oxidation-reduction potential (ORP) at the time of pH3.0 of the obtained processing agent was measured with the ORP electrode (Ag / AgCl) and converted into a potential based on SHE, it was ORP: +420 mV. In the treatment agent, ORP is out of the scope of the present invention.
- the copper alloys c and h were immersed at room temperature for 120 seconds. After the immersion treatment, the obtained copper alloys c and h were immersed in water (room temperature) for 30 seconds and washed with water. Thereafter, the copper alloys c and h were dehydrated and dried at 40 ° C. for 10 minutes, and heat treatment was performed at 160 ° C. for 10 minutes. As a result of microscopic observation, resin deposition was incomplete and non-uniform. In addition, defective portions such as pinholes were also observed in the resin film obtained after heat curing, and precipitates were observed in the treatment liquid.
- Table 1 shows the test results. From these results, according to the surface treatment agent for autodeposition type copper and the method for producing a copper-containing substrate with a resin film according to the present invention, for copper (or copper alloy) and copper alloy members, which were difficult with the prior art, However, it is possible to obtain a film having a sufficient film thickness, and the obtained film has an excellent adhesive and corrosion resistance. In the insulation applications shown in Examples 1 to 8, excellent voltage resistance is obtained. It was confirmed that the conductive uses shown in Examples 9 to 13 have characteristics applicable to various uses because low electrical resistance is obtained. Moreover, the surface treatment agent for autodeposition type copper was also excellent in liquid stability. Furthermore, the treatment agents described in Examples 3 to 5 contain Fe (III) ions or Cu (II) ions, and it was confirmed that the corrosion resistance of the formed film showed a more excellent effect.
- the film when a treatment agent that does not satisfy the predetermined requirements is used, the film is hardly formed, or the adhesive, corrosion resistance, or electrical characteristics (voltage resistance or electrical properties) of the formed film are formed. It was confirmed that the resistance was inferior.
- the treatment agents described in Comparative Examples 6 and 7 are treatment agents described in the Examples column of Patent Document 1, and only a thin film is formed. The formed film itself is also an adhesive, corrosion resistance, and electrical characteristics. Was confirmed to be inferior.
Abstract
Description
この自己析出型組成物を含む液体と活性な金属表面を持つ被処理物との接触により、被処理物の表面が密着性を有するポリマーの皮膜により被覆されることとなる。被処理物上に析出した皮膜は水に再分散または再溶解しないため、水洗したのち乾燥、焼き付け硬化が可能である。 Self-depositing compositions are generally in liquid form, and more specifically in the form of aqueous solutions, emulsions or dispersions, and the liquid composition is polymer free of contact with active metals. Spontaneous precipitation or agglomeration is suppressed, and it is stable for a long time.
By contact between the liquid containing the self-deposition type composition and the object to be processed having an active metal surface, the surface of the object to be processed is covered with a polymer film having adhesiveness. Since the film deposited on the workpiece is not redispersed or re-dissolved in water, it can be dried and baked and cured after being washed with water.
本発明者らは、特許文献1に記載の金属材料用下地処理剤を用いて、銅材料上に皮膜を形成し、その皮膜の密着性や耐食性や電気的特性に関して評価を行った所、必ずしも昨今要求されるレベルに達しておらず、更なる改良が必要であった。
また、処理剤の液安定に関しても、更なる改良が必要であった。例えば、特許文献1の技術では、チオ尿素とバナジン酸塩のような強い酸化剤を混在させ、ポリマー析出量が実用的な範囲となる酸性pHにした場合、チオ尿素が酸化分解するため浴の安定性に劣り実用的でない、といった問題があった。 On the other hand, in recent years, with the demand for higher functionality of products (for example, electrical equipment) using a copper material, required characteristics for a film formed on the copper material are also increasing. In particular, there is a demand for further improvement in the adhesion, corrosion resistance, and electrical characteristics of the film. In addition, there is an increasing need for application of resin coatings having both corrosion resistance and conductivity to conductive members such as lithium ion batteries and fuel cells.
The inventors have formed a film on a copper material using the base material treating agent described in Patent Document 1 and have evaluated the adhesion, corrosion resistance, and electrical characteristics of the film. The level required recently has not been reached, and further improvements were necessary.
Further, further improvement was necessary with respect to the liquid stability of the treatment agent. For example, in the technique of Patent Document 1, when a strong oxidizing agent such as thiourea and vanadate is mixed and the acid precipitation is such that the polymer precipitation amount is in a practical range, the thiourea is oxidized and decomposed. There was a problem that it was inferior in stability and not practical.
また、本発明は、この自己析出型銅用表面処理剤を用いた樹脂皮膜付き銅含有基材の製造方法を提供することも目的とする。 In view of the above circumstances, the present invention provides a self-deposition type copper surface treatment agent with excellent liquid stability, which can form a film having excellent adhesion, corrosion resistance, and electrical properties on a copper material by autodeposition. The purpose is to do.
Another object of the present invention is to provide a method for producing a copper-containing substrate with a resin film using this autodeposition-type copper surface treatment agent.
本発明者らは、上記知見に基づき、銅錯化剤を使用すると共に、表面処理剤の酸化還元電位を所定の範囲に調整することにより、上記課題を解決できることを見出した。
つまり、本発明者らは、以下の構成により上記課題が解決できることを見出した。 As a result of diligent investigations on the problems of the prior art, the present inventors have confirmed that the elution of copper ions from the copper-containing substrate is not sufficient in the known auto-precipitation type surface treatment agent. .
Based on the above findings, the present inventors have found that the above problem can be solved by using a copper complexing agent and adjusting the oxidation-reduction potential of the surface treatment agent to a predetermined range.
That is, the present inventors have found that the above problem can be solved by the following configuration.
pH3.0のときの酸化還元電位が-500~+200mV(vs.SHE)の範囲にあることを特徴とする自己析出型銅用表面処理剤。 (1) 1 to 60 parts by mass of a water-soluble or water-dispersible polymer, 30 to 99 parts by mass of a water-based solvent, and 0.01 to 5.0 parts by mass of a copper complexing agent,
A surface treatment agent for autodeposition type copper, characterized in that the oxidation-reduction potential at pH 3.0 is in the range of -500 to +200 mV (vs. SHE).
水を含む溶媒で形成した多孔質皮膜を洗浄する第2の工程と、
洗浄した多孔質皮膜に加熱処理を施し、基材上に樹脂皮膜を形成する第3の工程とを備える、樹脂皮膜付き銅含有基材の製造方法。 (8) A first method of forming a porous film on a copper-containing substrate by bringing the surface treatment agent for autodeposition type copper according to any one of (1) to (7) into contact with the copper-containing substrate. And the process of
A second step of cleaning the porous film formed with a solvent containing water;
The manufacturing method of the copper containing base material with a resin film provided with the 3rd process which heat-processes to the wash | cleaned porous film and forms a resin film on a base material.
まず、本発明の従来技術と比較した特徴点について詳述する。
自己析出型の表面処理剤の被処理金属である銅含有基材表面への皮膜の析出機構としては、まず、ポリマーを含む表面処理剤に銅含有基材を接触させると、銅含有基材表面から銅イオン(好ましくは、Cu(I)イオン)が溶出し、次に、溶出した銅イオンがポリマーと速やかに結合してゲル化析出して銅含有基材表面に固着する機構が考えられている。このように表面処理剤中のポリマーの析出・固着には基材表面からの銅イオンの溶出が必須であるが、従来知られている自己析出型の表面処理剤ではそもそも銅イオンの溶出が十分でなかった。
一方、本発明においては、酸化還元電位が所定の範囲内にあれば、銅イオンの溶出が十分に進行し、所望の特性を有する皮膜が得られることを見出している。 Below, the suitable aspect of the manufacturing method of the copper containing base material with a resin film which uses the surface treatment agent for autodeposition type | mold copper of this invention and the surface treatment agent for autodeposition type | mold copper is demonstrated.
First, the feature point compared with the prior art of this invention is explained in full detail.
As a mechanism for depositing a film on the surface of a copper-containing substrate that is a metal to be treated of the self-deposition type surface treatment agent, first, when the copper-containing substrate is brought into contact with the surface treatment agent containing a polymer, the surface of the copper-containing substrate From which copper ions (preferably Cu (I) ions) are eluted, and then the eluted copper ions are quickly bonded to the polymer and gelled and deposited to adhere to the surface of the copper-containing substrate. Yes. As described above, elution of copper ions from the substrate surface is essential for the precipitation and fixation of the polymer in the surface treatment agent. However, the conventional self-precipitation type surface treatment agents have sufficient elution of copper ions in the first place. It was not.
On the other hand, in the present invention, it has been found that if the oxidation-reduction potential is within a predetermined range, elution of copper ions proceeds sufficiently and a film having desired characteristics can be obtained.
自己析出型銅用表面処理剤には、1~60質量部の水溶性または水分散性ポリマーと、30~99質量部の水を主体とする溶媒と、0.01~5質量部の銅錯化剤とが含まれる。以下に、各成分について詳述する。 <Self-deposited surface treatment agent for copper>
The surface treatment agent for self-deposited copper includes 1 to 60 parts by mass of a water-soluble or water-dispersible polymer, 30 to 99 parts by mass of a water-based solvent, and 0.01 to 5 parts by mass of a copper complex. And an agent. Below, each component is explained in full detail.
水溶性または水分散性ポリマーは、常温で水に完全に溶解または微分散可能なポリマーを指す。該ポリマーは、銅含有基材上に形成される皮膜の主成分となる。
なお、後述するように、自己析出型銅用表面処理剤では溶媒として水が主に使用され、このように水中に分散しているポリマーは、ポリマー微粒子またはラテックスとも呼ばれる。ポリマー微粒子またはラテックスは、公知の乳化重合法によって製造し得る。そこで用いられる界面活性剤、重合開始剤等については、常法で用いられるものを用いればよい。 (Water-soluble or water-dispersible polymer)
A water-soluble or water-dispersible polymer refers to a polymer that can be completely dissolved or finely dispersed in water at room temperature. The polymer is the main component of the film formed on the copper-containing substrate.
As will be described later, water is mainly used as a solvent in the autodeposition-type copper surface treatment agent, and the polymer dispersed in water is also called polymer fine particles or latex. The polymer fine particles or latex can be produced by a known emulsion polymerization method. The surfactants, polymerization initiators, etc. used there may be those used in conventional methods.
なかでも、析出しやすさの点で、エポキシ樹脂、アクリル樹脂、導電性樹脂、またはこれらの混合物が好ましく、エポキシ-アクリル系共重合体がより好ましい。導電性樹脂の種類としては、ポリアニリン、ポリピロール、ポリエチレンジオキシチオフェンなどのポリチオフェン系導電性高分子が好ましい。 The type of water-soluble or water-dispersible polymer is not particularly limited. For example, acrylic resin, polyvinyl chloride, epoxy resin, polyurethane, polyamide, polyimide, phenol-formaldehyde condensation resin, silicone resin, fluorine resin, conductive resin, epoxy -Acrylic hybrid polymers. The polymer may be a homopolymer of the above polymer or a copolymer containing two or more of the above polymers in the main chain. In the case of a copolymer, it may be a random copolymer or a block copolymer.
Of these, an epoxy resin, an acrylic resin, a conductive resin, or a mixture thereof is preferable from the viewpoint of easy precipitation, and an epoxy-acrylic copolymer is more preferable. As a kind of conductive resin, polythiophene-based conductive polymers such as polyaniline, polypyrrole, and polyethylenedioxythiophene are preferable.
アニオン性基としては、カルボキシル基、スルホン酸基、リン酸基などが挙げられ、得られる皮膜の特性(密着性、耐食性、耐電圧性など)がより優れる点で、スルホン酸基またはカルボキシル基が好ましい。また、本発明において使用される導電性樹脂は、スルホン酸、ポリスルホン酸、リン酸、ポリリン酸などのアニオンのドーピングによって樹脂にアニオン性を付与したものであることが好ましい。
なお、ポリマー微粒子またはラテックスを製造する際に使用される界面活性剤は、銅含有基材から溶出される銅イオンとの相互作用がしやすくなり、皮膜の形成性がより向上する点から、アニオン性界面活性剤であることが好ましい。 The polymer preferably has an anionic group. When a polymer has an anionic group, it becomes easy to interact with the copper ion eluted from a copper containing base material, and the film formability improves more.
Examples of the anionic group include a carboxyl group, a sulfonic acid group, and a phosphoric acid group, and the sulfonic acid group or the carboxyl group is preferable in that the characteristics of the resulting film (adhesion, corrosion resistance, voltage resistance, etc.) are more excellent. preferable. In addition, the conductive resin used in the present invention is preferably one in which anionicity is imparted to the resin by doping with anions such as sulfonic acid, polysulfonic acid, phosphoric acid, and polyphosphoric acid.
In addition, the surfactant used when producing the polymer fine particles or latex easily interacts with copper ions eluted from the copper-containing base material, and the film formability is further improved. It is preferable that it is an ionic surfactant.
溶媒は、水を主体とする。主体とするとは、水を主成分とすることを意味し、より具体的には、溶媒中における水の含有量が25質量%以上であることを意味し、70質量%以上であることが好ましい。
なお、水と共に有機溶媒が併用されてもよく、有機溶媒としては水溶性有機溶媒が好ましい。水溶性有機溶媒としては、例えば、アルコール系溶媒、ケトン系溶媒、エチレングリコール系溶媒(セロソルブ)などが挙げられる。 (solvent)
The solvent is mainly water. The main component means that water is a main component, more specifically, the content of water in the solvent means 25% by mass or more, and preferably 70% by mass or more. .
In addition, an organic solvent may be used together with water, and a water-soluble organic solvent is preferable as the organic solvent. Examples of the water-soluble organic solvent include alcohol solvents, ketone solvents, ethylene glycol solvents (cellosolve) and the like.
銅錯化剤は、銅イオンと錯体を形成しうる化合物であれば特に制限されない。銅錯化剤を入れることにより、銅含有基材からの銅イオンの溶出がより促進され、結果として所望の特性を有する皮膜の析出性がより向上する。
銅錯化剤としては、例えば、チオ尿素またはその誘導体、チオール系化合物(SH基含有化合物)、アゾ系化合物(アゾ基含有化合物)、ピリジン系化合物が挙げられる。 (Copper complexing agent)
The copper complexing agent is not particularly limited as long as it is a compound that can form a complex with copper ions. By adding a copper complexing agent, elution of copper ions from the copper-containing base material is further promoted, and as a result, the depositability of a film having desired characteristics is further improved.
Examples of the copper complexing agent include thiourea or a derivative thereof, a thiol compound (SH group-containing compound), an azo compound (azo group-containing compound), and a pyridine compound.
銅のイオン化を促進するためには、過酸化水素や硝酸等の強力な酸化剤を使用する方法がある。しかしながら、これらの化合物を使用すると、銅のイオン化を助けるものの、皮膜となるポリマーや界面活性剤等の有機添加剤を酸化、変質させやすいという問題がある。一方、上述した特定の結合を有する銅錯化剤を共存させた場合、銅の腐食電位を下げることができ、強力な酸化剤を使用することなくより厚みのある密着性に優れた実用性の高い皮膜を得ることが可能となる。つまり、これらの銅錯化剤は、銅イオンを1価の銅イオンとして安定化させるとともに銅イオンが溶出可能な電位を降下させる作用がある。 Among them, a copper complexing agent having at least one bond selected from the group consisting of C═S, C—S, N—N and C═N in the molecular structure in terms of more excellent film properties. Is more preferable.
In order to promote the ionization of copper, there is a method using a strong oxidizing agent such as hydrogen peroxide or nitric acid. However, when these compounds are used, although ionization of copper is aided, there is a problem in that organic additives such as polymers and surfactants that form a film are easily oxidized and altered. On the other hand, when the copper complexing agent having the specific bond described above is coexistent, the corrosion potential of copper can be lowered, and the practicality of the thicker adhesiveness can be reduced without using a strong oxidizing agent. A high film can be obtained. That is, these copper complexing agents stabilize copper ions as monovalent copper ions and lower the potential at which copper ions can be eluted.
なかでも、アルキルアミノ基、アリールアミノ基、アルケニルアミノ基、ヒドロキシエチルアミノ基が好ましい。 In formula (1), Z 1 and Z 2 are each independently an alkyl group (preferably having 1 to 3 carbon atoms. Specific examples include a methyl group and an ethyl group), an aryl group (preferably 6 to 10 carbon atoms, specifically phenyl group, naphthyl group, etc.), alkoxycarbonyl group, alkenyl group (preferably 1 to 3 carbon atoms. Specifically, allyl group, vinyl group Groups), amino groups, alkenylamino groups (eg, allylamino groups, 1-propenylamino groups, 3-butenylamino groups, etc.), alkylamino groups, arylamino groups, acetylamino groups, hydroxyethylamino groups, N-benzoylamino group, cyclohexylamino group, phenylamino group, tolylamino group, naphthylamino group, phenylazo group, guanylami Represents a cyano group, a nicotine group, a hydrazino group, a phenyl hydrazino group, a thiocarbamoyl group, or a thiocarbamoylamino group.
Of these, an alkylamino group, an arylamino group, an alkenylamino group, and a hydroxyethylamino group are preferable.
自己析出型銅用表面処理剤には、さらにFe(III)イオンおよび/またはCu(II)イオンが含まれることが好ましく、特にFe(III)イオンが含まれることが好ましい。これらのイオンは銅含有基材表面から電子を引き抜き、速やかに銅イオンの溶解を引き起こすためポリマーの析出をより促進する効果があり、結果として密着性・耐食性・電気的特性により優れる皮膜が得られる。
自己析出型銅用表面処理剤中におけるこれらのイオンの総含有量は、0.1~10質量部であることが好ましい。 (Other ingredients)
The self-deposited copper surface treatment agent preferably further contains Fe (III) ions and / or Cu (II) ions, and particularly preferably contains Fe (III) ions. These ions pull out electrons from the surface of the copper-containing substrate and cause rapid dissolution of the copper ions, which has the effect of further promoting the precipitation of the polymer, resulting in a film with better adhesion, corrosion resistance, and electrical properties. .
The total content of these ions in the autodeposition-type copper surface treatment agent is preferably 0.1 to 10 parts by mass.
不溶性無機粒子としては種類および粒子径は特に限定されないが、潤滑性を付与する目的に使用する場合には、二硫化モリブデン、グラファイト、窒化ホウ素、PTFE粒子などが好ましく、絶縁性を向上させたい場合には、アルミナ、シリカ、雲母、ジルコニア、マグネシア、ムライト粒子などが好ましく、導電性を付与する目的には、グラファイト、ナノカーボン、アルミニウム、銅、銀、酸化亜鉛、酸化スズ、ITO、ATO、FTOなどが好ましい。これらの他に従来公知の着色顔料や防錆顔料も使用することも好ましい。
自己析出型銅用表面処理剤中における不溶性無機粒子の含有量は、0.1~100質量部であることが好ましい。 The self-depositing copper surface treatment agent preferably further contains insoluble inorganic particles. Depending on the type of insoluble inorganic particles, various functionalities of the coating can be improved.
The type and particle size of the insoluble inorganic particles are not particularly limited. However, when used for the purpose of imparting lubricity, molybdenum disulfide, graphite, boron nitride, PTFE particles, etc. are preferable, and it is desired to improve insulation. Alumina, silica, mica, zirconia, magnesia, mullite particles and the like are preferable. For the purpose of imparting conductivity, graphite, nanocarbon, aluminum, copper, silver, zinc oxide, tin oxide, ITO, ATO, FTO Etc. are preferable. In addition to these, it is also preferable to use conventionally known color pigments and rust preventive pigments.
The content of insoluble inorganic particles in the self-depositing copper surface treatment agent is preferably 0.1 to 100 parts by mass.
また、着色のための顔料類および可溶性着色剤類も、添加成分として使用できる。例えば、カーボンブラック、フタロシアニンブルー、フタロシアニングリーン、プルシアンブルー、チタニウムホワイト顔料などが挙げられる。 Moreover, as another additive component to the surface treatment agent for autodeposition type | mold copper, paint additives, such as an antifoamer, a dispersing agent, a leveling agent, are mentioned, for example.
Also, pigments for coloring and soluble colorants can be used as additive components. Examples thereof include carbon black, phthalocyanine blue, phthalocyanine green, Prussian blue, and titanium white pigment.
一方、酸化還元電位が-500mV(vs.SHE)未満では、銅のイオン化やポリマーの析出が困難となり、酸化還元電位が+200mV(vs.SHE)超では、銅錯化剤が酸化分解し、例えば、硫黄の沈殿物が発生し、皮膜の特性が劣る。
ORPの制御方法としては、ORPが高すぎる場合には銅錯化剤またはORP調整剤を添加することによって降下させることが好ましく、ORPが低すぎる場合には第二鉄塩の添加や空気吹き込み等によって上昇させることが好ましい。
ORP調整剤としては、例えば、亜硫酸ナトリウムなどの還元剤や、過硫酸アンモニウムなどの酸化剤が挙げられる。 The oxidation-reduction potential (hereinafter also referred to as ORP as appropriate) of the surface treatment agent for self-deposited copper is in the range of −500 to +200 mV (vs. SHE) at pH 3.0. Among these, −450 to +150 mV (vs. SHE) is preferable, and −300 to +100 mV (vs. SHE) is more preferable. If the oxidation-reduction potential is within this range, a film having desired characteristics can be obtained and the liquid stability of the treatment agent is excellent.
On the other hand, when the oxidation-reduction potential is less than −500 mV (vs. SHE), copper ionization and polymer deposition become difficult, and when the oxidation-reduction potential exceeds +200 mV (vs. SHE), the copper complexing agent is oxidized and decomposed. Sulfur precipitates are generated and the film properties are poor.
As an ORP control method, when the ORP is too high, it is preferably lowered by adding a copper complexing agent or an ORP adjusting agent. When the ORP is too low, addition of ferric salt, air blowing, etc. It is preferable to raise by.
Examples of the ORP adjuster include a reducing agent such as sodium sulfite and an oxidizing agent such as ammonium persulfate.
なお、自己析出型銅用表面処理剤のpHを3.0に調整する方法は特に制限されず、例えば、フッ化水素酸またはアンモニア水を使用して、そのpHを調整する。 Moreover, as a measuring method of ORP, the oxidation-reduction potential of the surface treatment agent for autodeposition type copper adjusted to pH 3.0 is measured using a known measuring device (for example, ORP composite electrode manufactured by Toa DKK Corporation). it can. In addition, the numerical value of the measured oxidation-reduction potential is converted into the numerical value of the standard hydrogen electrode (SHE).
In addition, the method in particular of adjusting the pH of the surface treatment agent for autodeposition type copper to 3.0 is not restrict | limited, For example, the pH is adjusted using hydrofluoric acid or aqueous ammonia.
なお、pHを調整するための成分としては、公知の酸(例えば、フッ化水素酸)または公知のアルカリ(例えば、アンモニア水)を使用できる。 The pH of the self-depositing copper surface treatment agent is not particularly limited, but is preferably 1.0 to 5.0, and more preferably 2.0 to 3.3. If it is in the said range, while the depositability of a polymer is more excellent and a thick film can be obtained, the corrosivity of the processing agent with respect to a container or a jig | tool can be suppressed more.
In addition, as a component for adjusting pH, a well-known acid (for example, hydrofluoric acid) or a well-known alkali (for example, aqueous ammonia) can be used.
上記自己析出型銅用表面処理剤を用いた樹脂皮膜付き銅含有基材の製造方法は、上記自己析出型銅用表面処理剤と銅含有基材とを接触させて、銅含有基材上に多孔質皮膜を形成する第1の工程と、水を含む溶媒で形成した多孔質皮膜を洗浄する第2の工程と、洗浄した多孔質皮膜を脱水し加熱することにより封孔・硬化して、銅含有基材上に樹脂皮膜を形成する第3の工程とを有する。
以下に、各工程の手順について詳述する。 <Method for producing copper-containing substrate with resin film>
The method for producing a copper-containing substrate with a resin film using the self-depositing copper surface treatment agent comprises bringing the surface treatment agent for self-depositing copper into contact with the copper-containing substrate, and A first step of forming a porous coating; a second step of cleaning the porous coating formed with a solvent containing water; and sealing and curing by dehydrating and heating the cleaned porous coating; And a third step of forming a resin film on the copper-containing substrate.
Below, the procedure of each process is explained in full detail.
第1の工程は、上記自己析出型銅用表面処理剤と銅含有基材とを接触させて、銅含有基材上に多孔質皮膜を形成する工程である。
まず、本工程で使用される銅含有基材について詳述し、その後工程の手順について詳述する。 [First step: porous film forming step]
A 1st process is a process of making the said surface treatment agent for autoprecipitation type copper and a copper containing base material contact, and forming a porous membrane | film | coat on a copper containing base material.
First, the copper containing base material used at this process is explained in full detail, and the procedure of the post process is explained in full detail.
銅含有基材としては、銅が成分として含まれる基材であれば特にその種類は制限されない。例えば、純銅、脱酸素銅、黄銅、青銅、白銅、洋白、キュプロニッケル、ベリリウム銅などが挙げられる。
なお、銅含有基材が銅以外の他の金属成分を含む場合、他の金属成分としては、例えば、ニッケル、亜鉛、錫、鉄などが挙げられる。さらに、銅含有基材には、他の成分としてリンが含まれていてもよい。 (Copper-containing substrate)
The copper-containing substrate is not particularly limited as long as it is a substrate containing copper as a component. For example, pure copper, deoxidized copper, brass, bronze, white copper, western white, cupronickel, beryllium copper and the like can be mentioned.
In addition, when a copper containing base material contains other metal components other than copper, nickel, zinc, tin, iron etc. are mentioned as another metal component, for example. Furthermore, the copper-containing substrate may contain phosphorus as another component.
なお、必要に応じて、さらに超音波水洗や水蒸気洗浄を実施してもよい。 In addition, it is preferable that a copper containing base material is cleaned in advance with a cleaning agent (for example, an alkaline cleaning agent or an acidic cleaning agent) before contacting with the surface treatment agent for autodeposition type copper. The type of cleaning agent is not particularly limited, and examples include weak alkaline cleaning agents for non-ferrous metals: Fine Cleaner 315, Fine Cleaner E3019L (Nippon Parkerizing Co., Ltd., acidic cleaning agents: 182A, 7310 Cleaner (Henkel Corporation), and the like. .
In addition, you may implement ultrasonic water washing and water vapor | steam washing | cleaning further as needed.
自己析出型銅用表面処理剤と銅含有基材とを接触させる方法は特に制限されず、公知の方法を採用できる。例えば、自己析出型銅用表面処理剤中に銅含有基材を浸漬する方法(ディッピング)、銅含有基材上に自己析出型銅用表面処理剤を流しかける、吹き付ける、またはローラー塗布する方法などが挙げられる。 (Process procedure)
The method for bringing the surface treatment agent for autodeposition type copper into contact with the copper-containing substrate is not particularly limited, and a known method can be adopted. For example, a method of immersing a copper-containing base material in a self-depositing copper surface treatment agent (dipping), a method of pouring, spraying, or roller-applying a self-precipitating copper surface treatment agent onto a copper-containing base material, etc. Is mentioned.
第2の工程は、上記第1の工程で形成された多孔質皮膜を、水を含む溶媒で洗浄する工程である。該工程を実施することにより、余分な成分を皮膜中から除去することができ、結果として特性により優れた樹脂皮膜を得ることができる。 [Second step: Cleaning step]
The second step is a step of washing the porous film formed in the first step with a solvent containing water. By carrying out this step, excess components can be removed from the film, and as a result, a resin film having better properties can be obtained.
なお、水と共に有機溶媒が併用されてもよく、有機溶媒としては水溶性有機溶媒であることが好ましい。水溶性有機溶媒としては、例えば、アルコール系溶媒、ケトン系溶媒、エチレングリコール系溶媒(例えば、セロソルブ)、アミン系溶媒(例えば、N-メチルピロリドン、モルホリン)などが挙げられる。 The solvent (washing solvent) used is a solvent containing water. Usually, water is contained as a main component. The main component means that the content of water in the solvent is 80% by mass or more.
In addition, an organic solvent may be used in combination with water, and the organic solvent is preferably a water-soluble organic solvent. Examples of the water-soluble organic solvent include alcohol solvents, ketone solvents, ethylene glycol solvents (for example, cellosolve), amine solvents (for example, N-methylpyrrolidone, morpholine) and the like.
第3の工程は、上記第2の工程で洗浄した多孔質皮膜に加熱処理を施し、銅含有基材上に樹脂皮膜を形成する工程である。本工程を実施することにより、多孔質皮膜が脱水され、封孔・硬化して、ピンホールがない緻密な樹脂皮膜を得ることができる。 [Third step: curing step]
The third step is a step in which the porous film washed in the second step is subjected to heat treatment to form a resin film on the copper-containing substrate. By carrying out this step, the porous film is dehydrated, sealed and cured, and a dense resin film without pinholes can be obtained.
また、加熱処理は異なる温度で段階的に行ってもよい。例えば、未硬化のポリマーを使用する場合、一旦架橋反応が進行する温度よりも低い温度で加熱処理を施した後、架橋反応が進行する温度以上の温度で加熱処理を施す方法が挙げられる。より具体的には、まず、90~160℃の範囲内の温度にて1~10分間、好ましくは少なくとも100℃にて脱水を行い、180~220℃で20分間の焼き付けにより封孔・硬化を行なう。 The conditions for the heat treatment can be appropriately selected according to the glass transition temperature of the polymer used and the temperature at which the uncured polymer is crosslinked. For example, it is preferable to perform heat treatment at 140 to 280 ° C. for 1 to 30 minutes.
Further, the heat treatment may be performed stepwise at different temperatures. For example, in the case of using an uncured polymer, there is a method in which the heat treatment is performed at a temperature lower than the temperature at which the crosslinking reaction proceeds, and then the heat treatment is performed at a temperature equal to or higher than the temperature at which the crosslinking reaction proceeds. More specifically, first, dehydration is performed at a temperature in the range of 90 to 160 ° C. for 1 to 10 minutes, preferably at least 100 ° C., and sealing and curing are performed by baking at 180 to 220 ° C. for 20 minutes. Do.
上記工程を経て形成された樹脂皮膜付き銅含有基材は、様々な用途に応用することができる。例えば、電線、ワイヤーハーネス、軸受、銅管、銅メッシュ、電池部品、プリント配線板などに使用することができる。 (Use)
The copper-containing substrate with a resin film formed through the above steps can be applied to various uses. For example, it can be used for electric wires, wire harnesses, bearings, copper tubes, copper meshes, battery components, printed wiring boards, and the like.
後述する実施例および比較例に示すように、種々の表面処理剤を用いて以下の処理を被処理材に施し、樹脂皮膜付き銅含有基材を得た。 1. Production of copper-containing substrate with resin film As shown in Examples and Comparative Examples described later, the following treatments were applied to the material to be treated using various surface treatment agents to obtain a copper-containing substrate with a resin film.
試験に使用した被処理基材の略号と内訳を以下に示す。
a.無酸素銅板(C1020)50×30mm 厚み1mm
b.タフピッチ銅板(C1100)50×30mm 厚み0.2mm
c.リン脱酸銅(C1220)50×30mm 厚み1mm
d.黄銅(C2600)50×30mm 厚み0.2mm
e.りん青銅(C5191)50×30mm 厚み1mm
f.ビスマス青銅 50×20mm 厚み2mm
g.無電解銅めっきポリイミド樹脂フィルム 50×20mm 厚み0.2mm
h.銅ペースト塗布アルミナ板 30×20mm 厚み1mm
a1.無酸素銅線コイル(材質:C1020)φ1mm
a2.ガラス銅張積層板(材質:電解銅箔貼付けガラス-エポキシ樹脂複合材)
c1.熱交換機用銅管(材質:C1220)
d1.ブラスめっき線(材質:真鍮めっきスチールコード)
f1.水道用メーター(材質:ビスマス青銅)
g1.焼結銅合金軸受(材質:Cu-Sn系合金) [Substrate to be treated (copper alloy and copper alloy member)]
The abbreviations and breakdown of the substrate to be treated used in the test are shown below.
a. Oxygen-free copper plate (C1020) 50x30mm Thickness 1mm
b. Tough pitch copper plate (C1100) 50 x 30 mm, thickness 0.2 mm
c. Phosphorus deoxidized copper (C1220) 50 × 30mm Thickness 1mm
d. Brass (C2600) 50 x 30mm Thickness 0.2mm
e. Phosphor bronze (C5191) 50 x 30mm Thickness 1mm
f. Bismuth bronze 50 × 20mm Thickness 2mm
g. Electroless copper plating polyimide resin film 50x20mm Thickness 0.2mm
h. Copper paste coated alumina plate 30 × 20mm Thickness 1mm
a1. Oxygen-free copper wire coil (Material: C1020) φ1mm
a2. Glass copper clad laminate (Material: Electrolytic copper foil affixed glass-epoxy resin composite)
c1. Copper tube for heat exchanger (Material: C1220)
d1. Brass plated wire (Material: Brass plated steel cord)
f1. Water meter (Material: Bismuth bronze)
g1. Sintered copper alloy bearing (Material: Cu-Sn alloy)
被処理基材の前処理工程としては、以下の工程(1)~(4)を順に行った。
(1)脱脂(60℃、10分、浸せき法、日本パーカライジング(株)製のファインクリーナー315を用いて調製された5質量%水溶液を使用した。)
(2)水洗(常温、30秒、浸せき法)
(3)酸洗(常温、30秒、浸せき法、市販の硫酸を用いて調製された10%水溶液を使用)
(4)水洗(常温、30秒、浸せき法) [Pretreatment process of substrate to be treated]
As the pretreatment process of the substrate to be treated, the following processes (1) to (4) were performed in order.
(1) Degreasing (60 ° C., 10 minutes, immersion method, 5% by mass aqueous solution prepared using Fine Cleaner 315 manufactured by Nihon Parkerizing Co., Ltd.)
(2) Washing with water (room temperature, 30 seconds, immersion method)
(3) Pickling (using a 10% aqueous solution prepared using room temperature, 30 seconds, immersion method, commercially available sulfuric acid)
(4) Washing with water (room temperature, 30 seconds, immersion method)
ポリマーとしてポリ塩化ビニリデン分散液(旭化成ケミカル(株)製 サランラテックスL232A:アニオン性基含有、固形分濃度48%)を固形分換算で20質量部と、フッ化水素酸(40質量%)を0.2質量部と、銅錯化剤としてチオ尿素を3質量部、ORP調整剤として亜硫酸ソーダを0.2質量部と、脱イオン水を95質量部とを混合させる事で自己析出型銅用表面処理剤を調製した。
得られた処理剤のpHを、pHメーターで測定したところ、pH2.8であった。また、得られた処理剤のpH3.0のときの酸化還元電位(ORP)をORP電極(Ag/AgCl)で測定し、SHEを基準とした電位に換算したところ、ORP:-420mVであった。なお、得られた処理剤の酸化還元電位は、アンモニア水を用いて処理剤のpHを3.0に調整した後、測定を行った。 Example 1
Polyvinylidene chloride dispersion (Asahi Kasei Chemical Co., Ltd. Saran Latex L232A: containing an anionic group, solid content 48%) as a polymer is 20 parts by mass in terms of solids and hydrofluoric acid (40% by mass) is 0. .2 parts by mass, 3 parts by mass of thiourea as a copper complexing agent, 0.2 parts by mass of sodium sulfite as an ORP regulator, and 95 parts by mass of deionized water A surface treatment agent was prepared.
It was pH 2.8 when pH of the obtained processing agent was measured with the pH meter. Further, the oxidation-reduction potential (ORP) of the obtained treatment agent at pH 3.0 was measured with an ORP electrode (Ag / AgCl) and converted into a potential based on SHE, and the ORP was -420 mV. . The oxidation-reduction potential of the obtained treatment agent was measured after adjusting the pH of the treatment agent to 3.0 using aqueous ammonia.
なお、上記処理後の自己析出型銅用表面処理剤は24時間後においても安定で、異常が認められなかった。 The copper alloy f and the copper alloy member f1 were immersed in the obtained autodeposition-type copper surface treatment agent for 120 seconds at room temperature. After the immersion treatment, the obtained copper alloy f and copper alloy member f1 were immersed in water (room temperature) for 30 seconds and washed with water. Thereafter, the copper alloy f and the copper alloy member f1 were dehydrated and dried at 40 ° C. for 10 minutes and subjected to heat treatment at 120 ° C. for 5 minutes. The film formed on the copper alloy f and the copper alloy member f1 after dehydration and drying was porous, but a dense resin film without pinholes was obtained by heat curing.
In addition, the surface treatment agent for autodeposition type copper after the above treatment was stable and no abnormality was observed even after 24 hours.
ポリマーとしてエポキシ-アクリル系樹脂(アニオン性基含有、固形分濃度:47%)を固形分換算で8質量部と、フッ化水素酸(40質量%)を0.2質量部と、銅錯化剤としてチオアセトアミドを0.1質量部と、脱イオン水を90質量部とを混合させる事で自己析出型銅用表面処理剤を調製した。
得られた処理剤のpHを、pHメーターで測定したところ、pH4.0であった。また、得られた処理剤のpH3.0のときの酸化還元電位(ORP)をORP電極(Ag/AgCl)で測定し、SHEを基準とした電位に換算したところ、ORP:-80mVであった。なお、得られた処理剤の酸化還元電位は、5%フッ化水素酸を用いて処理剤のpHを3.0に調整した後、測定を行った。 (Example 2)
8 parts by mass of an epoxy-acrylic resin (containing an anionic group, solid content concentration: 47%) as a polymer, 0.2 parts by mass of hydrofluoric acid (40% by mass), and copper complexation As the agent, 0.1 parts by mass of thioacetamide and 90 parts by mass of deionized water were mixed to prepare an autodeposition type surface treatment agent for copper.
It was pH 4.0 when pH of the obtained processing agent was measured with the pH meter. Further, the oxidation-reduction potential (ORP) of the obtained treatment agent at pH 3.0 was measured with an ORP electrode (Ag / AgCl) and converted into a potential based on SHE, and the ORP was −80 mV. . In addition, the oxidation-reduction potential of the obtained processing agent was measured after adjusting the pH of the processing agent to 3.0 using 5% hydrofluoric acid.
なお、上記処理後の自己析出型銅用表面処理剤は24時間後においても安定で、異常が認められなかった。 Copper alloy c and copper alloy member a2 were immersed in the obtained autodeposition-type copper surface treatment agent for 120 seconds at room temperature. After the immersion treatment, the obtained copper alloy c and copper alloy member a2 were immersed in water (room temperature) for 30 seconds and washed with water. Thereafter, the copper alloy c and the copper alloy member a2 were dehydrated and dried at 40 ° C. for 10 minutes, and subjected to heat treatment at 120 ° C. for 5 minutes. The film formed on the copper alloy c and the copper alloy member a2 after dehydration and drying was porous, but a dense resin film without pinholes was obtained by heat curing.
In addition, the surface treatment agent for autodeposition type copper after the above treatment was stable and no abnormality was observed even after 24 hours.
ポリマーとしてエポキシ-アクリル系樹脂(アニオン性基含有、固形分濃度:47%)を固形分換算で25質量部と、銅錯化剤としてチオ尿素を0.5質量部と、フッ化水素酸にCuOを溶解させて調製したフッ化第二銅溶液をCuF2換算で0.1質量部と、水を60質量部とを混合させる事で自己析出型銅用表面処理剤を調製した。
得られた処理剤のpHを、pHメーターで測定したところ、pH3.0であった。また、得られた処理剤のpH3.0のときの酸化還元電位(ORP)をORP電極(Ag/AgCl)で測定し、SHEを基準とした電位に換算したところ、ORP:-70mVであった。 (Example 3)
25 parts by mass of an epoxy-acrylic resin (containing an anionic group, solid content concentration: 47%) as a polymer as a polymer, 0.5 parts by mass of thiourea as a copper complexing agent, and hydrofluoric acid A surface treatment agent for self-precipitation type copper was prepared by mixing 0.1 parts by mass of a cupric fluoride solution prepared by dissolving CuO in terms of CuF 2 and 60 parts by mass of water.
It was pH 3.0 when pH of the obtained processing agent was measured with the pH meter. Further, the oxidation-reduction potential (ORP) of the obtained treatment agent at pH 3.0 was measured with an ORP electrode (Ag / AgCl) and converted into a potential based on SHE, and the ORP was -70 mV. .
なお、上記処理後の自己析出型銅用表面処理剤は24時間後においても安定で、異常が認められなかった。 The copper alloy b and the copper alloy member d1 were immersed in the obtained autodeposition-type copper surface treatment agent for 120 seconds at room temperature. After the immersion treatment, the obtained copper alloy b and copper alloy member d1 were immersed in water (room temperature) for 30 seconds and washed with water. Thereafter, the copper alloy b and the copper alloy member d1 were dehydrated and dried at 40 ° C. for 10 minutes, and heat treatment was performed at 160 ° C. for 10 minutes. The film formed on the copper alloy b and the copper alloy member d1 after dehydration and drying was porous, but a dense resin film without pinholes was obtained by heat curing.
In addition, the surface treatment agent for autodeposition type copper after the above treatment was stable and no abnormality was observed even after 24 hours.
ポリマーとしてエポキシ-アクリル系樹脂(アニオン性基含有、固形分濃度:47%)を固形分換算で15質量部と、銅錯化剤としてエチルチオ尿素を0.5質量部と、フッ化第二鉄を2質量部と、フッ化水素酸にCuOを溶解させて調製したフッ化第二銅溶液をCuF2換算で0.1質量部と、2-プロパノールを5質量部と、水を60質量部とを混合させる事で自己析出型銅用表面処理剤を調製した。
得られた処理剤のpHを、pHメーターで測定したところ、pH3.0であった。また、得られた処理剤のpH3.0のときの酸化還元電位(ORP)をORP電極(Ag/AgCl)で測定し、SHEを基準とした電位に換算したところ、ORP:+30mVであった。 (Example 4)
15 parts by mass of epoxy-acrylic resin (anionic group content, solid content concentration: 47%) as a polymer, 0.5 parts by mass of ethylthiourea as a copper complexing agent, ferric fluoride 2 parts by weight, a cupric fluoride solution prepared by dissolving CuO in hydrofluoric acid, 0.1 parts by weight in terms of CuF 2 , 5 parts by weight of 2-propanol, and 60 parts by weight of water Were mixed to prepare a self-depositing surface treatment agent for copper.
It was pH 3.0 when pH of the obtained processing agent was measured with the pH meter. Moreover, when the oxidation-reduction potential (ORP) at the time of pH3.0 of the obtained processing agent was measured with the ORP electrode (Ag / AgCl) and converted into a potential based on SHE, it was ORP: +30 mV.
なお、上記処理後の自己析出型銅用表面処理剤は24時間後においても安定で、異常が認められなかった。 The copper alloy e and the copper alloy member a2 were immersed in the obtained surface treating agent for autodeposition type copper at room temperature for 120 seconds. After the immersion treatment, the obtained copper alloy e and copper alloy member a2 were immersed in water (room temperature) for 30 seconds and washed with water. Thereafter, the copper alloy e and the copper alloy member a2 were dehydrated and dried at 40 ° C. for 10 minutes and subjected to heat treatment at 160 ° C. for 10 minutes. The film formed on the copper alloy e and the copper alloy member a2 after the dehydration drying was porous, but a dense resin film without pinholes was obtained by heat curing.
In addition, the surface treatment agent for autodeposition type copper after the above treatment was stable and no abnormality was observed even after 24 hours.
ポリマーとして特許公開2009-293101号公報の実施例に示されたフェノール樹脂を合成して使用した。
具体的には、ジメチルアミノベンゼンをアルカリ触媒に用い、フェノール(試薬:F)60gと37質量%ホルムアルデヒド(試薬:P)135gとを70℃で混合攪拌し、F/P比が2.6で固形分が55質量%の水溶性レゾール樹脂を得た。この水溶性レゾール樹脂200gに、40gの2,3-ジヒドロキシナフタレン-6-スルホン酸ナトリウム塩(試薬)、35gのカテコ-ル(試薬)、および50gの水を添加したものを90℃に加熱し3時間攪拌した。攪拌後に210gのレソルシノール(試薬)および85質量%リン酸(試薬)5gを添加した水200gを添加し、温度を90℃に保ったまま1時間攪拌した。攪拌後、70gの37質量%ホルムアルデヒド(試薬)を少量ずつ加え、合成物の粘度が上昇することを目視で確認し、F/P比が0.84で固形分濃度53%のアニオン性ノボラック型フェノール樹脂を得た。
架橋剤としては、乾燥窒素雰囲気下で、174gのトルエンジイソシアネート(コロネートT80:日本ポリウレタン工業(株)製)に87gの2-ブタノンオキシムを、反応温度が40℃を超えないように外部から冷却しながら加えた。40℃で1時間保持した後に、反応容器を70℃に加温した。そこに、ビスフェノールA(試薬)113g、さらにジブチル錫ラウレート(STANN BL:三共有機合成(株)製)0.02gを加え120℃で2時間保持した後、エチレングリコールモノブチルエーテル(試薬)で固形分濃度が30質量%となるように希釈したものを使用した。 (Example 5)
As the polymer, a phenol resin shown in Examples of Japanese Patent Publication No. 2009-293101 was synthesized and used.
Specifically, using dimethylaminobenzene as an alkali catalyst, 60 g of phenol (reagent: F) and 135 g of 37% by mass formaldehyde (reagent: P) were mixed and stirred at 70 ° C., and the F / P ratio was 2.6. A water-soluble resol resin having a solid content of 55% by mass was obtained. A solution obtained by adding 40 g of 2,3-dihydroxynaphthalene-6-sulfonic acid sodium salt (reagent), 35 g of catechol (reagent), and 50 g of water to 200 g of this water-soluble resol resin is heated to 90 ° C. Stir for 3 hours. After stirring, 200 g of water to which 210 g of resorcinol (reagent) and 5 g of 85% by mass phosphoric acid (reagent) were added was added and stirred for 1 hour while maintaining the temperature at 90 ° C. After stirring, 70 g of 37 mass% formaldehyde (reagent) is added little by little, and it is visually confirmed that the viscosity of the synthesized product increases. An anionic novolac type having an F / P ratio of 0.84 and a solid content concentration of 53% A phenolic resin was obtained.
As a crosslinking agent, 87 g of 2-butanone oxime was cooled from the outside so that the reaction temperature did not exceed 40 ° C. in 174 g of toluene diisocyanate (Coronate T80: manufactured by Nippon Polyurethane Industry Co., Ltd.) under a dry nitrogen atmosphere. Added while. After holding at 40 ° C. for 1 hour, the reaction vessel was warmed to 70 ° C. Then, 113 g of bisphenol A (reagent) and 0.02 g of dibutyltin laurate (STANN BL: manufactured by Sansha Kikai Co., Ltd.) were added and held at 120 ° C. for 2 hours, and then solidified with ethylene glycol monobutyl ether (reagent). What was diluted so that a partial concentration might be 30 mass% was used.
得られた処理剤のpHを、pHメーターで測定したところ、pH3.0であった。また、得られた処理剤のpH3.0のときの酸化還元電位(ORP)をORP電極(Ag/AgCl)で測定し、SHEを基準とした電位に換算したところ、ORP:+110mVであった。 2 parts by mass of the novolak resin in terms of solid content and 3 parts by mass of the crosslinking agent in terms of solid content were measured, and diluted and dispersed with deionized water so that the solvent mainly composed of water was about 80 parts by mass. Further, 0.3 parts by mass of 1-allyl-2-thiourea and 3 parts by mass of ferric fluoride were added as copper complexing agents to prepare a self-depositing surface treatment agent for copper.
It was pH 3.0 when pH of the obtained processing agent was measured with the pH meter. Moreover, when the oxidation-reduction potential (ORP) at the time of pH3.0 of the obtained processing agent was measured with the ORP electrode (Ag / AgCl) and converted into a potential based on SHE, it was ORP: +110 mV.
なお、上記処理後の自己析出型銅用表面処理剤は24時間後においても安定で、異常が認められなかった。 The copper alloy b and the copper alloy member a2 were immersed in the obtained autodeposition-type copper surface treatment agent at 40 ° C. for 60 seconds. After the immersion treatment, the obtained copper alloy b and copper alloy member a2 were immersed in water (room temperature) for 30 seconds and washed with water. Thereafter, the copper alloy b and the copper alloy member a2 were dehydrated and dried at 40 ° C. for 10 minutes, and heat treatment was performed at 160 ° C. for 10 minutes. The film formed on the copper alloy b and the copper alloy member a2 after dehydration and drying was porous, but a dense resin film without pinholes was obtained by heat curing.
In addition, the surface treatment agent for autodeposition type copper after the above treatment was stable and no abnormality was observed even after 24 hours.
特許3089195号を参考に、3,4,3’,4’-ベンゾフェノンテトラカルボン酸ジ無水物を64.44g、ビス-[4-(3-アミノフェノキシ)フェニル]スルホンを42.72g、バレロラクトンを3g、ピリジンを4.8gに、N-メチルピロリドンを400g、トルエンを90gを加えて、室温で30分間攪拌した。その後、反応溶液を昇温して180゜で1時間(200rpm)撹拌しながら反応させて、ポリイミド樹脂原料を調製した。反応後、トルエン-水留出分30mlを除き、3,4,3’,4’-ベンゾフェノンテトラカルボン酸ジ無水物を32.22g、3,5-ジアミノ安息香酸を15.22g、2,6-ジアミノピリジンを11.01g、N-メチルピロリドンを222g、トルエンを45g添加し、室温で1時間撹拌後、昇温して180℃で1時間加熱撹拌した。その後、トルエン-水留出分15mlを除き、以後は留出分を系外に除きながら、180℃で3時間加熱、撹拌して20質量%カルボキシル基を有するポリイミド樹脂を得た。得られたポリイミド樹脂を固形分換算で35質量部と、NMP:テトラヒドロチオフェン-1,1-ジオキシド混合溶液を50質量部と、ベンジルアルコールを30質量部と、銅錯化剤として1-アリル-2-チオ尿素を1質量部と、エチレンジアミンを0.5質量部と、水を25質量部とを撹拌して、自己析出型銅用表面処理剤を調製した。
得られた処理剤のpHを、pHメーターで測定したところ、pH4.5であった。また、得られた処理剤のpH3.0のときの酸化還元電位(ORP)をORP電極(Ag/AgCl)で測定し、SHEを基準とした電位に換算したところ、ORP:+150mVであった。なお、得られた処理剤の酸化還元電位は、5%フッ化水素酸を用いて処理剤のpHを3.0に調整した後、測定を行った。 (Example 6)
With reference to Japanese Patent No. 3089195, 64.44 g of 3,4,3 ′, 4′-benzophenonetetracarboxylic dianhydride, 42.72 g of bis- [4- (3-aminophenoxy) phenyl] sulfone, valerolactone 3 g, 4.8 g of pyridine, 400 g of N-methylpyrrolidone and 90 g of toluene were added and stirred at room temperature for 30 minutes. Thereafter, the reaction solution was heated and reacted at 180 ° with stirring for 1 hour (200 rpm) to prepare a polyimide resin raw material. After the reaction, 30 ml of toluene-water distillate was removed, 32.22 g of 3,4,3 ′, 4′-benzophenonetetracarboxylic dianhydride, 15.22 g of 3,5-diaminobenzoic acid, 2,6 -11.01 g of diaminopyridine, 222 g of N-methylpyrrolidone, and 45 g of toluene were added, and the mixture was stirred at room temperature for 1 hour, then warmed and stirred at 180 ° C for 1 hour. Thereafter, 15 ml of toluene-water distillate was removed, and thereafter, the distillate was removed from the system, and the mixture was heated and stirred at 180 ° C. for 3 hours to obtain a polyimide resin having a 20 mass% carboxyl group. 35 parts by mass of the obtained polyimide resin in terms of solid content, 50 parts by mass of a mixed solution of NMP: tetrahydrothiophene-1,1-dioxide, 30 parts by mass of benzyl alcohol, and 1-allyl as a copper complexing agent A self-deposition type copper surface treating agent was prepared by stirring 1 part by mass of 2-thiourea, 0.5 part by mass of ethylenediamine, and 25 parts by mass of water.
It was pH 4.5 when pH of the obtained processing agent was measured with the pH meter. Moreover, when the oxidation-reduction potential (ORP) at the time of pH3.0 of the obtained processing agent was measured with the ORP electrode (Ag / AgCl) and converted into a potential based on SHE, it was ORP: +150 mV. In addition, the oxidation-reduction potential of the obtained processing agent was measured after adjusting the pH of the processing agent to 3.0 using 5% hydrofluoric acid.
なお、上記処理後の自己析出型銅用表面処理剤は24時間後においても安定で、異常が認められなかった。 Copper alloy a and copper alloy member a1 were immersed in the obtained autodeposition-type copper surface treatment agent for 120 seconds at room temperature. After the immersion treatment, the obtained copper alloy a and copper alloy member a1 were immersed in water (room temperature) for 30 seconds and washed with water. Thereafter, the copper alloy a and the copper alloy member a1 were dehydrated and dried at 40 ° C. for 10 minutes, and heat-treated at 180 ° C. for 5 minutes. The film formed on the copper alloy a and the copper alloy member a1 after the dehydration drying was porous, but a dense resin film without pinholes was obtained by heat curing.
In addition, the surface treatment agent for autodeposition type copper after the above treatment was stable and no abnormality was observed even after 24 hours.
ポリマーとしてエポキシ-アクリル系樹脂(アニオン性基含有、固形分濃度:47%)を固形分換算で10質量部と、フッ化水素酸(40質量%)を0.1質量部と、銅錯化剤として2,2’-ビピリジルを0.2質量部と、脱イオン水を90質量部とを混合させる事で自己析出型銅用表面処理剤を調製した。
得られた処理剤のpHを、pHメーターで測定したところ、pH4.2であった。また、得られた処理剤のpH3.0のときの酸化還元電位(ORP)をORP電極(Ag/AgCl)で測定し、SHEを基準とした電位に換算したところ、ORP:-120mVであった。なお、得られた処理剤の酸化還元電位は、5%フッ化水素酸を用いて処理剤のpHを3.0に調整した後、測定を行った。 (Example 7)
10 parts by mass of epoxy-acrylic resin (anionic group content, solid content concentration: 47%) as a polymer, 0.1 parts by mass of hydrofluoric acid (40% by mass) as a polymer, and copper complexation A self-precipitating copper surface treatment agent was prepared by mixing 0.2 parts by mass of 2,2′-bipyridyl and 90 parts by mass of deionized water.
It was pH 4.2 when pH of the obtained processing agent was measured with the pH meter. Further, the oxidation-reduction potential (ORP) of the obtained treatment agent at pH 3.0 was measured with an ORP electrode (Ag / AgCl) and converted into a potential based on SHE, and the ORP was −120 mV. . In addition, the oxidation-reduction potential of the obtained processing agent was measured after adjusting the pH of the processing agent to 3.0 using 5% hydrofluoric acid.
なお、上記処理後の自己析出型銅用表面処理剤は24時間後においても安定で、異常が認められなかった。 Copper alloy c and copper alloy member a2 were immersed in the obtained autodeposition-type copper surface treatment agent for 120 seconds at room temperature. After the immersion treatment, the obtained copper alloy c and copper alloy member a2 were immersed in water (room temperature) for 30 seconds and washed with water. Thereafter, the copper alloy c and the copper alloy member a2 were dehydrated and dried at 40 ° C. for 10 minutes, and subjected to heat treatment at 120 ° C. for 5 minutes. The film formed on the copper alloy c and the copper alloy member a2 after dehydration and drying was porous, but a dense resin film without pinholes was obtained by heat curing.
In addition, the surface treatment agent for autodeposition type copper after the above treatment was stable and no abnormality was observed even after 24 hours.
ポリマーとしてエポキシ-アクリル系樹脂(アニオン性基含有、固形分濃度:47%)を固形分換算で15質量部と、フッ化水素酸(40質量%)を0.2質量部と、銅錯化剤としてジフェニルカルバジドを0.5質量部と、脱イオン水を98質量部とを混合させる事で自己析出型銅用表面処理剤を調製した。
得られた処理剤のpHを、pHメーターで測定したところ、pH3.5であった。また、得られた処理剤のpH3.0のときの酸化還元電位(ORP)をORP電極(Ag/AgCl)で測定し、SHEを基準とした電位に換算したところ、ORP:-160mVであった。なお、得られた処理剤の酸化還元電位は、5%フッ化水素酸を用いて処理剤のpHを3.0に調整した後、測定を行った。 (Example 8)
15 parts by mass of an epoxy-acrylic resin (containing an anionic group, solid content concentration: 47%) as a polymer, 0.2 parts by mass of hydrofluoric acid (40% by mass) as a polymer, and copper complexation A self-deposition type surface treatment agent for copper was prepared by mixing 0.5 parts by mass of diphenylcarbazide and 98 parts by mass of deionized water as an agent.
It was pH 3.5 when pH of the obtained processing agent was measured with the pH meter. Further, the oxidation-reduction potential (ORP) of the obtained treatment agent at pH 3.0 was measured with an ORP electrode (Ag / AgCl), and converted into a potential based on SHE, which was ORP: −160 mV. . In addition, the oxidation-reduction potential of the obtained processing agent was measured after adjusting the pH of the processing agent to 3.0 using 5% hydrofluoric acid.
なお、上記処理後の自己析出型銅用表面処理剤は24時間後においても安定で、異常が認められなかった。 The copper alloy c and the copper alloy member a1 were immersed in the obtained autodeposition-type copper surface treatment agent for 120 seconds at room temperature. After the immersion treatment, the obtained copper alloy c and copper alloy member a1 were immersed in water (room temperature) for 30 seconds and washed with water. Thereafter, the copper alloy c and the copper alloy member a1 were dehydrated and dried at 40 ° C. for 10 minutes, and heat treatment was performed at 150 ° C. for 5 minutes. The film formed on the copper alloy c and the copper alloy member a1 after dehydration and drying was porous, but a dense resin film without pinholes was obtained by heat curing.
In addition, the surface treatment agent for autodeposition type copper after the above treatment was stable and no abnormality was observed even after 24 hours.
ポリマーとして下記のポリアニリン分散液(濃度5%)を固形分換算で20質量部と、フッ化水素酸(40質量%)を0.2質量部と、銅錯化剤としてチオ尿素を2質量部と、脱イオン水を95質量部とを混合させる事で自己析出型銅用表面処理剤を調製した。
得られた処理剤のpHを、pHメーターで測定したところ、pH2.4であった。また、得られた処理剤のpH3.0のときの酸化還元電位(ORP)をORP電極(Ag/AgCl)で測定し、SHEを基準とした電位に換算したところ、ORP:60mVであった。なお、得られた処理剤の酸化還元電位は、アンモニア水を用いて処理剤のpHを3.0に調整した後、測定を行った。 Example 9
20 parts by mass of the following polyaniline dispersion (concentration 5%) as a polymer, 0.2 parts by mass of hydrofluoric acid (40% by mass), and 2 parts by mass of thiourea as a copper complexing agent And 95 mass parts of deionized water was mixed, and the surface treatment agent for autodeposition type copper was prepared.
It was pH 2.4 when pH of the obtained processing agent was measured with the pH meter. Moreover, when the oxidation-reduction potential (ORP) at the time of pH3.0 of the obtained processing agent was measured with the ORP electrode (Ag / AgCl) and converted into a potential based on SHE, it was ORP: 60 mV. The oxidation-reduction potential of the obtained treatment agent was measured after adjusting the pH of the treatment agent to 3.0 using aqueous ammonia.
1モル/L濃度の塩酸水溶液にアニリンを溶解し、5℃以下で過硫酸アンモニウム溶液を添加して緑色のポリアニリン分散液を合成した。合成したポリアニリン分散液は透析チューブに入れて24時間脱塩処理した後、固形分濃度が5%となるように希釈して実験に供した。 Preparation of polyaniline dispersion Aniline was dissolved in a 1 mol / L hydrochloric acid aqueous solution, and an ammonium persulfate solution was added at 5 ° C. or less to synthesize a green polyaniline dispersion. The synthesized polyaniline dispersion was put in a dialysis tube and desalted for 24 hours, and then diluted to a solid content concentration of 5% and used for the experiment.
なお、上記処理後の自己析出型銅用表面処理剤は24時間後においても安定で、異常が認められなかった。 Copper alloys a and g were immersed in the obtained surface treatment agent for autodeposition type copper at room temperature for 120 seconds. After the immersion treatment, the obtained copper alloys a and g were immersed in water (room temperature) for 30 seconds and washed with water. Thereafter, the copper alloys a and g were dehydrated and dried at 40 ° C. for 10 minutes, and heat treatment was performed at 120 ° C. for 5 minutes. The film formed on the copper alloys a and g after dehydration drying was porous, but a dense resin film without pinholes was obtained by heat curing.
In addition, the surface treatment agent for autodeposition type copper after the above treatment was stable and no abnormality was observed even after 24 hours.
ポリマーとして下記のポリピロール分散液(濃度5%)を固形分換算で20質量部と、硫酸(10質量%)を0.5質量部と、銅錯化剤として1-アリル-2-チオ尿素を1質量部と、脱イオン水を95質量部とを混合させる事で自己析出型銅用表面処理剤を調製した。
得られた処理剤のpHを、pHメーターで測定したところ、pH1.9であった。また、得られた処理剤のpH3.0のときの酸化還元電位(ORP)をORP電極(Ag/AgCl)で測定し、SHEを基準とした電位に換算したところ、ORP:-30mVであった。なお、得られた処理剤の酸化還元電位は、アンモニア水を用いて処理剤のpHを3.0に調整した後、測定を行った。 (Example 10)
20 parts by mass of the following polypyrrole dispersion (concentration 5%) as a polymer, 0.5 part by mass of sulfuric acid (10% by mass), and 1-allyl-2-thiourea as a copper complexing agent By mixing 1 part by mass and 95 parts by mass of deionized water, a surface treatment agent for autodeposition type copper was prepared.
It was pH 1.9 when pH of the obtained processing agent was measured with the pH meter. Further, the oxidation-reduction potential (ORP) of the obtained treatment agent at pH 3.0 was measured with an ORP electrode (Ag / AgCl), and converted into a potential based on SHE, and ORP was −30 mV. . The oxidation-reduction potential of the obtained treatment agent was measured after adjusting the pH of the treatment agent to 3.0 using aqueous ammonia.
ポリスチレンスルホン酸30%水溶液(分子量約5万)50質量部、およびピロールモノマー10質量部を脱イオン水500質量部に添加して攪拌した。十分に混合した後、この溶液に、室温で、過硫酸アンモニウム15%水溶液60質量部を添加した。添加終了後、さらに2時間攪拌してポリピロール分散液を得た。合成したポリピロール分散液は透析チューブに入れて24時間脱塩処理した後、固形分濃度が5%となるように希釈して実験に供した。 Preparation of polypyrrole dispersion liquid 50 parts by mass of a 30% aqueous solution of polystyrene sulfonic acid (molecular weight of about 50,000) and 10 parts by mass of pyrrole monomer were added to 500 parts by mass of deionized water and stirred. After thorough mixing, 60 parts by mass of a 15% aqueous solution of ammonium persulfate was added to this solution at room temperature. After completion of the addition, the mixture was further stirred for 2 hours to obtain a polypyrrole dispersion. The synthesized polypyrrole dispersion was put in a dialysis tube and desalted for 24 hours, and then diluted to a solid content concentration of 5% for use in the experiment.
なお、上記処理後の自己析出型銅用表面処理剤は24時間後においても安定で、異常が認められなかった。 Copper alloys c and g were immersed in the obtained surface treatment agent for autodeposition type copper at room temperature for 120 seconds. After the immersion treatment, the obtained copper alloys c and g were immersed in water (room temperature) for 30 seconds and washed with water. Thereafter, the copper alloy c and the copper alloy member g were dehydrated and dried at 40 ° C. for 10 minutes, and subjected to heat treatment at 120 ° C. for 5 minutes. The film formed on the copper alloys c and g after dehydration and drying was porous, but a dense resin film without pinholes was obtained by heat curing.
In addition, the surface treatment agent for autodeposition type copper after the above treatment was stable and no abnormality was observed even after 24 hours.
ポリマーとして下記のPEDOT(ポリエチレンジオキシチオフェン)分散液を固形分換算で10質量部と、銅錯化剤として2,2’-ビピリジルを0.2質量部と、脱イオン水を90質量部とを混合させる事で自己析出型銅用表面処理剤を調製した。
得られた処理剤のpHを、pHメーターで測定したところ、pH3.1であった。また、得られた処理剤のpH3.0のときの酸化還元電位(ORP)をORP電極(Ag/AgCl)で測定し、SHEを基準とした電位に換算したところ、ORP:80mVであった。なお、得られた処理剤の酸化還元電位は、5%硫酸を用いて処理剤のpHを3.0に調整した後、測定を行った。 (Example 11)
10 parts by mass of the following PEDOT (polyethylenedioxythiophene) dispersion as a polymer, 0.2 part by mass of 2,2′-bipyridyl as a copper complexing agent, and 90 parts by mass of deionized water Was mixed to prepare a self-deposition type surface treating agent for copper.
It was pH 3.1 when pH of the obtained processing agent was measured with the pH meter. Moreover, when the oxidation-reduction potential (ORP) at the time of pH3.0 of the obtained processing agent was measured with the ORP electrode (Ag / AgCl) and converted into a potential based on SHE, it was ORP: 80 mV. In addition, the oxidation-reduction potential of the obtained processing agent was measured after adjusting the pH of the processing agent to 3.0 using 5% sulfuric acid.
ポリスチレンスルホン酸30%水溶液(分子量約5万)50質量部、および3,4-エチレンジオキシチオフェン10質量部と、硫酸第二鉄0.3質量部を脱イオン水500質量部に添加して攪拌した。十分に混合した後、この溶液に、室温で、過硫酸アンモニウム15%水溶液60質量部を添加した。添加終了後、さらに2時間攪拌してポリチオフェン分散液を得た。合成したポリチオフェン分散液は透析チューブに入れて24時間脱塩処理した後、固形分濃度が5%となるように希釈して実験に供した。 Preparation of PEDOT dispersion 50 parts by mass of 30% aqueous polystyrene sulfonic acid (molecular weight of about 50,000), 10 parts by mass of 3,4-ethylenedioxythiophene, 0.3 parts by mass of ferric sulfate, 500 parts by mass of deionized water To the part and stirred. After thorough mixing, 60 parts by mass of a 15% aqueous solution of ammonium persulfate was added to this solution at room temperature. After completion of the addition, the mixture was further stirred for 2 hours to obtain a polythiophene dispersion. The synthesized polythiophene dispersion was put into a dialysis tube and desalted for 24 hours, and then diluted to a solid content concentration of 5% for use in the experiment.
なお、上記処理後の自己析出型銅用表面処理剤は24時間後においても安定で、異常が認められなかった。 Copper alloys a and h were immersed in the obtained autodeposition-type surface treatment agent for copper at room temperature for 120 seconds. After the immersion treatment, the obtained copper alloys a and h were immersed in water (room temperature) for 30 seconds and washed with water. Thereafter, the copper alloys a and h were dehydrated and dried at 40 ° C. for 10 minutes, and heat-treated at 120 ° C. for 5 minutes. The film formed on the copper alloys a and h after dehydration drying was porous, but a dense resin film without pinholes was obtained by heat curing.
In addition, the surface treatment agent for autodeposition type copper after the above treatment was stable and no abnormality was observed even after 24 hours.
ポリマーとして下記のPEDOT(ポリエチレンジオキシチオフェン)分散液を固形分換算で10質量部と、アニオン性ウレタン樹脂エマルジョン(商品名「ユープレンUX-306」:固形分濃度45%、三洋化成工業社製)を固形分換算で5質量部とを混合し、さらに銅錯化剤としてチオ尿素を0.5質量部と、脱イオン水を90質量部とを混合させる事で自己析出型銅用表面処理剤を調製した。
得られた処理剤のpHを、pHメーターで測定したところ、pH1.8であった。また、得られた処理剤のpH3.0のときの酸化還元電位(ORP)をORP電極(Ag/AgCl)で測定し、SHEを基準とした電位に換算したところ、ORP:150mVであった。なお、得られた処理剤の酸化還元電位は、アンモニア水を用いて処理剤のpHを3.0に調整した後、測定を行った。 Example 12
10 parts by mass of the following PEDOT (polyethylenedioxythiophene) dispersion as a polymer in terms of solid content and an anionic urethane resin emulsion (trade name “Euprene UX-306”: solid content concentration 45%, manufactured by Sanyo Chemical Industries, Ltd.) Is mixed with 5 parts by mass in terms of solid content, and 0.5 parts by mass of thiourea and 90 parts by mass of deionized water are further mixed as a copper complexing agent. Was prepared.
It was pH1.8 when pH of the obtained processing agent was measured with the pH meter. Moreover, when the oxidation-reduction potential (ORP) at the time of pH3.0 of the obtained processing agent was measured with the ORP electrode (Ag / AgCl) and converted into a potential based on SHE, it was ORP: 150 mV. The oxidation-reduction potential of the obtained treatment agent was measured after adjusting the pH of the treatment agent to 3.0 using aqueous ammonia.
ポリスチレンスルホン酸30%水溶液(分子量約5万)50質量部、および3,4-エチレンジオキシチオフェン10質量部を脱イオン水500質量部に添加して攪拌した。十分に混合した後、この溶液に、室温で、過硫酸アンモニウム15%水溶液60質量部を添加した。添加終了後、さらに6時間攪拌してポリチオフェン分散液を得た。合成したポリチオフェン分散液は透析チューブに入れて24時間脱塩処理した後、固形分濃度が5%となるように希釈して実験に供した。 Preparation of PEDOT Dispersion A polystyrenesulfonic acid 30% aqueous solution (molecular weight of about 50,000) 50 parts by mass and 3,4-ethylenedioxythiophene 10 parts by mass were added to deionized water 500 parts by mass and stirred. After thorough mixing, 60 parts by mass of a 15% aqueous solution of ammonium persulfate was added to this solution at room temperature. After completion of the addition, the mixture was further stirred for 6 hours to obtain a polythiophene dispersion. The synthesized polythiophene dispersion was put into a dialysis tube and desalted for 24 hours, and then diluted to a solid content concentration of 5% for use in the experiment.
なお、上記処理後の自己析出型銅用表面処理剤は24時間後においても安定で、異常が認められなかった。 Copper alloys c and h were immersed in the obtained autodeposition-type copper surface treatment agent for 120 seconds at room temperature. After the immersion treatment, the obtained copper alloys c and h were immersed in water (room temperature) for 30 seconds and washed with water. Thereafter, the copper alloys c and h were dehydrated and dried at 40 ° C. for 10 minutes, and heat-treated at 120 ° C. for 5 minutes. The film formed on the copper alloys c and h after dehydration drying was porous, but a dense resin film without pinholes was obtained by heat curing.
In addition, the surface treatment agent for autodeposition type copper after the above treatment was stable and no abnormality was observed even after 24 hours.
ポリマーとして実施例12で使用したPEDOT(ポリエチレンジオキシチオフェン)分散液を固形分換算で10質量部と、エポキシ-アクリル系樹脂(アニオン性基含有、固形分濃度:47%)を固形分換算で3質量部とを混合し、さらに銅錯化剤としてチオアセトアミドを0.2質量部と、脱イオン水を90質量部とを混合させる事で自己析出型銅用表面処理剤を調製した。
得られた処理剤のpHを、pHメーターで測定したところ、pH1.8であった。また、得られた処理剤のpH3.0のときの酸化還元電位(ORP)をORP電極(Ag/AgCl)で測定し、SHEを基準とした電位に換算したところ、ORP:180mVであった。なお、得られた処理剤の酸化還元電位は、アンモニア水を用いて処理剤のpHを3.0に調整した後、測定を行った。 (Example 13)
10 parts by mass of the PEDOT (polyethylenedioxythiophene) dispersion used in Example 12 as a polymer in terms of solid content and an epoxy-acrylic resin (containing an anionic group, solid content concentration: 47%) in terms of solid content. 3 parts by mass was mixed, and 0.2 parts by mass of thioacetamide as a copper complexing agent and 90 parts by mass of deionized water were mixed to prepare a self-deposition type copper surface treatment agent.
It was pH1.8 when pH of the obtained processing agent was measured with the pH meter. Moreover, when the oxidation-reduction potential (ORP) at the time of pH3.0 of the obtained processing agent was measured with the ORP electrode (Ag / AgCl) and converted into a potential based on SHE, it was ORP: 180 mV. The oxidation-reduction potential of the obtained treatment agent was measured after adjusting the pH of the treatment agent to 3.0 using aqueous ammonia.
なお、上記処理後の自己析出型銅用表面処理剤は24時間後においても安定で、異常が認められなかった。 Copper alloys a and g were immersed in the obtained surface treatment agent for autodeposition type copper at room temperature for 120 seconds. After the immersion treatment, the obtained copper alloys a and g were immersed in water (room temperature) for 30 seconds and washed with water. Thereafter, the copper alloys a and g were dehydrated and dried at 40 ° C. for 10 minutes, and heat treatment was performed at 120 ° C. for 5 minutes. The film formed on the copper alloys a and g after dehydration drying was porous, but a dense resin film without pinholes was obtained by heat curing.
In addition, the surface treatment agent for autodeposition type copper after the above treatment was stable and no abnormality was observed even after 24 hours.
ポリマーとしてポリ塩化ビニリデン分散液(旭化成ケミカル(株)製 サランラテックスL232A:アニオン性基含有、固形分48%)を固形分換算で25質量部と、フッ化水素酸(40質量%)を0.5質量部と、ORP調整剤(酸化剤)として過硫酸アンモニウムを5質量部と、脱イオン水を90質量部とを混合させる事で自己析出型銅用表面処理剤を調製した。
得られた処理剤のpHを、pHメーターで測定したところ、pH2.8であった。また、得られた処理剤のpH3.0のときの酸化還元電位(ORP)をORP電極(Ag/AgCl)で測定し、SHEを基準とした電位に換算したところ、ORP:+320mVであった。なお、得られた処理剤の酸化還元電位は、アンモニア水を用いて処理剤のpHを3.0に調整した後、測定を行った。
該処理剤では、ORPが本発明の範囲から外れている。 (Comparative Example 1)
Polyvinylidene chloride dispersion (Asahi Kasei Chemical Co., Ltd. Saran Latex L232A: anionic group-containing, solid content 48%) as a polymer was 25 parts by mass in terms of solids, and hydrofluoric acid (40% by mass) was 0.0. A surface treatment agent for autodeposition type copper was prepared by mixing 5 parts by mass, 5 parts by mass of ammonium persulfate as an ORP regulator (oxidant), and 90 parts by mass of deionized water.
It was pH 2.8 when pH of the obtained processing agent was measured with the pH meter. Moreover, when the oxidation-reduction potential (ORP) at the time of pH3.0 of the obtained processing agent was measured with the ORP electrode (Ag / AgCl) and converted into a potential based on SHE, it was ORP: +320 mV. The oxidation-reduction potential of the obtained treatment agent was measured after adjusting the pH of the treatment agent to 3.0 using aqueous ammonia.
In the treatment agent, ORP is out of the scope of the present invention.
また、処理剤は数時間以内に凝集してゲル化して処理が不可能となった。 The copper alloy f and the copper alloy member f1 were immersed in the obtained autodeposition-type copper surface treatment agent for 120 seconds at room temperature. After the immersion treatment, the obtained copper alloy f and copper alloy member f1 were immersed in water (room temperature) for 30 seconds and washed with water. Thereafter, the copper alloy f and the copper alloy member f1 were dehydrated and dried at 40 ° C. for 10 minutes, and subjected to heat treatment at 120 ° C. for 10 minutes. As a result of microscopic observation, the deposited film was uneven and partially peeled. Defects such as pinholes were also observed in the resin film obtained after heat curing.
Further, the treatment agent aggregated within a few hours and gelled, making the treatment impossible.
ポリマーとしてカルボキシル基およびメチロール基を有するアクリロニトリルブタジエンスチレンゴムの水分散体(固形分濃度:47%、pH:2.5)を固形分換算で30質量部と、フッ化第二鉄を2質量部と、ORP調整剤(酸化剤)として過酸化水素を1質量部と、銅錯化剤としてチオ尿素を0.001質量部と、脱イオン水を90重量部とを混合させる事で自己析出型銅用表面処理剤を調製した。
得られた処理剤のpHを、pHメーターで測定したところ、pH3.0あった。また、得られた処理剤のpH3.0のときの酸化還元電位(ORP)をORP電極(Ag/AgCl)で測定し、SHEを基準とした電位に換算したところ、ORP:+280mVであった。
該処理剤では、ORPが本発明の範囲から外れている。 (Comparative Example 2)
30 parts by mass of an aqueous dispersion of acrylonitrile butadiene styrene rubber having a carboxyl group and a methylol group as a polymer (solid content concentration: 47%, pH: 2.5) in terms of solid content, and 2 parts by mass of ferric fluoride And 1 part by mass of hydrogen peroxide as an ORP regulator (oxidant), 0.001 part by mass of thiourea as a copper complexing agent, and 90 parts by mass of deionized water A surface treating agent for copper was prepared.
The pH of the obtained treatment agent was measured with a pH meter and found to be pH 3.0. Moreover, when the oxidation-reduction potential (ORP) at the time of pH3.0 of the obtained processing agent was measured with the ORP electrode (Ag / AgCl) and converted into a potential based on SHE, it was ORP: +280 mV.
In the treatment agent, ORP is out of the scope of the present invention.
ポリマーとしてエポキシ-アクリル系樹脂(アニオン性基含有、固形分濃度:47%)を35質量部と、ORP調整剤(酸化剤)として過硫酸アンモニウムを5質量部と、水を120質量部とを混合させる事で自己析出型銅用表面処理剤を調製した。
得られた処理剤のpHを、pHメーターで測定したところ、pH4.0あった。また、得られた処理剤のpH3.0のときの酸化還元電位(ORP)をORP電極(Ag/AgCl)で測定し、SHEを基準とした電位に換算したところ、ORP:+250mVであった。なお、得られた処理剤の酸化還元電位は、5%フッ化水素酸を用いて処理剤のpHを3.0に調整した後、測定を行った。
該処理剤では、ORPが本発明の範囲から外れている。 (Comparative Example 3)
35 parts by mass of an epoxy-acrylic resin (containing an anionic group, solid content concentration: 47%) as a polymer, 5 parts by mass of ammonium persulfate as an ORP regulator (oxidant), and 120 parts by mass of water are mixed. Thus, a surface treatment agent for autodeposition type copper was prepared.
The pH of the obtained treatment agent was measured with a pH meter and found to be pH 4.0. Moreover, when the oxidation-reduction potential (ORP) at the time of pH3.0 of the obtained processing agent was measured with the ORP electrode (Ag / AgCl) and converted into a potential based on SHE, it was ORP: +250 mV. In addition, the oxidation-reduction potential of the obtained processing agent was measured after adjusting the pH of the processing agent to 3.0 using 5% hydrofluoric acid.
In the treatment agent, ORP is out of the scope of the present invention.
また、処理剤は24時間後に増粘する傾向があり、安定性に劣っていた。 The copper alloy b and the copper alloy member c1 were immersed in the obtained autodeposition-type copper surface treatment agent for 120 seconds at room temperature. After the immersion treatment, the obtained copper alloy b and copper alloy member c1 were immersed in water (room temperature) for 30 seconds and washed with water. Thereafter, the copper alloy b and the copper alloy member c1 were dehydrated and dried at 40 ° C. for 10 minutes, and heat treatment was performed at 160 ° C. for 10 minutes. As a result of microscopic observation, the deposited film was uneven and partially peeled. Defects such as pinholes were also observed in the resin film obtained after heat curing.
Further, the treatment agent had a tendency to thicken after 24 hours and was inferior in stability.
ポリマーとしてポリ塩化ビニリデン分散液(旭化成ケミカル(株)製 サランラテックスL232A:アニオン性基含有、固形分48%)を固形分換算で20質量部と、フッ化水素酸(40質量%)を0.2質量部と、銅錯化剤として二酸化チオ尿素を8質量部と、脱イオン水を90質量部とを混合させる事で自己析出型銅用表面処理剤を調製した。
得られた処理剤のpHを、pHメーターで測定したところ、pH7.5あった。また、得られた処理剤のpH3.0のときの酸化還元電位(ORP)をORP電極(Ag/AgCl)で測定し、SHEを基準とした電位に換算したところ、ORP:-580mVであった。なお、得られた処理剤の酸化還元電位は、5%フッ化水素酸を用いて処理剤のpHを3.0に調整した後、測定を行った。
該処理剤では、ORPが本発明の範囲から外れている。 (Comparative Example 4)
Polyvinylidene chloride dispersion liquid (Saran Latex L232A: Anionic group-containing, solid content 48%) manufactured by Asahi Kasei Chemical Co., Ltd. as a polymer was 20 parts by mass in terms of solids, and hydrofluoric acid (40% by mass) was 0.0. By mixing 2 parts by mass, 8 parts by mass of thiourea dioxide as a copper complexing agent, and 90 parts by mass of deionized water, a self-deposited surface treatment agent for copper was prepared.
The pH of the obtained treating agent was measured with a pH meter and found to be pH 7.5. Further, the oxidation-reduction potential (ORP) of the obtained treatment agent at pH 3.0 was measured with an ORP electrode (Ag / AgCl) and converted into a potential based on SHE, and the ORP was −580 mV. . In addition, the oxidation-reduction potential of the obtained processing agent was measured after adjusting the pH of the processing agent to 3.0 using 5% hydrofluoric acid.
In the treatment agent, ORP is out of the scope of the present invention.
ポリマーとしてエポキシ-アクリル系樹脂(アニオン性基含有、固形分濃度:47%)を25質量部と、フッ化水素酸(40質量%)を1.5質量部と、ORP調整剤として亜硫酸ナトリウムを2質量部と、水を95質量部とを混合させる事で自己析出型銅用表面処理剤を調製した。
得られた処理剤のpHを、pHメーターで測定したところ、pH4.0あった。また、得られた処理剤のpH3.0のときの酸化還元電位(ORP)をORP電極(Ag/AgCl)で測定し、SHEを基準とした電位に換算したところ、ORP:-520mVであった。なお、得られた処理剤の酸化還元電位は、5%フッ化水素酸を用いて処理剤のpHを3.0に調整した後、測定を行った。
該処理剤では、ORPが本発明の範囲から外れている。 (Comparative Example 5)
25 parts by mass of an epoxy-acrylic resin (containing an anionic group, solid content concentration: 47%) as a polymer, 1.5 parts by mass of hydrofluoric acid (40% by mass), and sodium sulfite as an ORP regulator By mixing 2 parts by mass and 95 parts by mass of water, an autodeposition type copper surface treatment agent was prepared.
The pH of the obtained treatment agent was measured with a pH meter and found to be pH 4.0. Further, the oxidation-reduction potential (ORP) of the obtained treatment agent at pH 3.0 was measured with an ORP electrode (Ag / AgCl) and converted into a potential based on SHE, and the ORP was −520 mV. . In addition, the oxidation-reduction potential of the obtained processing agent was measured after adjusting the pH of the processing agent to 3.0 using 5% hydrofluoric acid.
In the treatment agent, ORP is out of the scope of the present invention.
国際公開2009/066658号公報の実施例29に示される、チオ尿素0.5質量%と、エラストマーとしてアクリロニトリルブタジエンスチレンゴム30質量%と、酸化剤としてのメタバナジン酸アンモニウム(V)0.5質量%とを含有する処理剤を調製した。
得られた処理剤のpHを、pHメーターで測定したところ、pH8.1あった。また、得られた処理剤のpH3.0のときの酸化還元電位(ORP)をORP電極(Ag/AgCl)で測定し、SHEを基準とした電位に換算したところ、ORP:+330mVであった。なお、得られた処理剤の酸化還元電位は、5%フッ化水素酸を用いて処理剤のpHを3.0に調整した後、測定を行った。 (Comparative Example 6)
As shown in Example 29 of International Publication No. 2009/066665, 0.5% by mass of thiourea, 30% by mass of acrylonitrile butadiene styrene rubber as an elastomer, and 0.5% by mass of ammonium metavanadate (V) as an oxidizing agent The processing agent containing these was prepared.
The pH of the obtained treatment agent was measured with a pH meter and found to be 8.1. Moreover, when the oxidation-reduction potential (ORP) at the time of pH3.0 of the obtained processing agent was measured with the ORP electrode (Ag / AgCl) and converted into a potential based on SHE, it was ORP: +330 mV. In addition, the oxidation-reduction potential of the obtained processing agent was measured after adjusting the pH of the processing agent to 3.0 using 5% hydrofluoric acid.
国際公開2009/066658号公報の実施例32に示される、チオ尿素0.1質量%と、エラストマーとしてアクリルゴム30質量%(pH8)と、酸化剤としてのメタバナジン酸アンモニウム(V)0.5質量%とを含有する処理剤を調製した。さらに希釈した硫酸を添加してpHを3.0に調整した。
処理剤の酸化還元電位(ORP)をORP電極(Ag/AgCl)で測定し、SHEを基準とした電位に換算したところ、ORP:+380mVであった。 (Comparative Example 7)
0.1% by mass of thiourea, 30% by mass of acrylic rubber (pH 8) as an elastomer, and 0.5% by mass of ammonium metavanadate (V) as an oxidizing agent, as shown in Example 32 of International Publication No. 2009/066665 % Was prepared. Further diluted sulfuric acid was added to adjust the pH to 3.0.
When the oxidation-reduction potential (ORP) of the treatment agent was measured with an ORP electrode (Ag / AgCl) and converted into a potential based on SHE, it was ORP: +380 mV.
また、処理後1時間以内に処理剤が黄変し、沈殿が生じてしまい、液安定性に劣っていた。 In the obtained treating agent, the copper alloy b and the copper alloy member c1 were immersed for 120 seconds at room temperature. After the immersion treatment, the obtained copper alloy b and copper alloy member c1 were immersed in water (room temperature) for 30 seconds and washed with water. Thereafter, the copper alloy b and the copper alloy member c1 were dehydrated and dried at 40 ° C. for 10 minutes, and heat treatment was performed at 100 ° C. for 10 minutes. As a result of microscopic observation, resin deposition on the copper alloy b and the copper alloy member c1 was not uniform.
Moreover, the processing agent turned yellow within 1 hour after the treatment, resulting in precipitation, resulting in poor liquid stability.
ポリマーとして実施例9で使用したポリアニリン分散液(濃度5%)を固形分換算で20質量部と、フッ化水素酸(40質量%)を0.2質量部と、過酸化水素水を2質量部と脱イオン水を95質量部とを混合させる事で自己析出型銅用表面処理剤を調製した。
得られた処理剤のpHを、pHメーターで測定したところ、pH2.4であった。また、得られた処理剤のpH3.0のときの酸化還元電位(ORP)をORP電極(Ag/AgCl)で測定し、SHEを基準とした電位に換算したところ、ORP:360mVであった。なお、得られた処理剤の酸化還元電位は、アンモニア水を用いて処理剤のpHを3.0に調整した後、測定を行った。該処理剤では、ORPが本発明の範囲から外れている。 (Comparative Example 8)
As a polymer, the polyaniline dispersion (concentration 5%) used in Example 9 was 20 parts by mass in terms of solid content, 0.2 parts by mass of hydrofluoric acid (40% by mass), and 2 parts by mass of hydrogen peroxide. The surface treatment agent for autodeposition type copper was prepared by mixing 95 parts by mass with deionized water.
It was pH 2.4 when pH of the obtained processing agent was measured with the pH meter. Moreover, when the oxidation-reduction potential (ORP) at the time of pH3.0 of the obtained processing agent was measured with the ORP electrode (Ag / AgCl) and converted into a potential based on SHE, it was ORP: 360 mV. The oxidation-reduction potential of the obtained treatment agent was measured after adjusting the pH of the treatment agent to 3.0 using aqueous ammonia. In the treatment agent, ORP is out of the scope of the present invention.
ポリマーとして実施例12で使用したPEDOT(ポリエチレンジオキシチオフェン)分散液を固形分換算で30質量部と、フッ化第二鉄を2質量部と、ORP調整剤(酸化剤)として過硫酸アンモニウムを3質量部と、脱イオン水を90重量部とを混合させる事で自己析出型銅用表面処理剤を調製した。
得られた処理剤のpHを、pHメーターで測定したところ、pH3.0あった。また、得られた処理剤のpH3.0のときの酸化還元電位(ORP)をORP電極(Ag/AgCl)で測定し、SHEを基準とした電位に換算したところ、ORP:+420mVであった。該処理剤では、ORPが本発明の範囲から外れている。 (Comparative Example 9)
30 parts by mass of PEDOT (polyethylenedioxythiophene) dispersion used in Example 12 as a polymer, 2 parts by mass of ferric fluoride, and 3 parts of ammonium persulfate as an ORP regulator (oxidant). A self-precipitation type copper surface treatment agent was prepared by mixing mass parts and 90 parts by weight of deionized water.
The pH of the obtained treatment agent was measured with a pH meter and found to be pH 3.0. Moreover, when the oxidation-reduction potential (ORP) at the time of pH3.0 of the obtained processing agent was measured with the ORP electrode (Ag / AgCl) and converted into a potential based on SHE, it was ORP: +420 mV. In the treatment agent, ORP is out of the scope of the present invention.
実施例1~13および比較例1~9で得られた樹脂皮膜付き銅合金および/または樹脂皮膜付き銅合金部材について、以下の方法により処理板の評価を行った。 2. Evaluation of Resin-Coated Copper Material For the copper alloy with resin film and / or the copper alloy member with resin film obtained in Examples 1 to 13 and Comparative Examples 1 to 9, the treated plate was evaluated by the following method. .
実施例および比較例で得られた樹脂皮膜付き銅合金および/または樹脂皮膜付き銅合金部材について、水洗・乾燥後の処理基材、およびさらに加熱硬化後の処理基材について表面を金属顕微鏡で観察し、形成された皮膜の孔の有無を観察した。また、加熱硬化後の処理基材について、樹脂に埋め込んだ試験片を作製し、金属顕微鏡(倍率:1000倍)を用いてその皮膜断面を膜厚測定した。 (1) Film thickness measurement on the surface of a copper material About the copper alloy with a resin film and / or the copper alloy member with a resin film obtained in Examples and Comparative Examples, the treated substrate after washing and drying, and further after heat curing The surface of the treated substrate was observed with a metal microscope, and the presence or absence of pores in the formed film was observed. Moreover, about the process base material after heat-hardening, the test piece embedded in resin was produced, and the film cross section was measured for the film thickness using the metal microscope (magnification: 1000 times).
実施例および比較例で得られた樹脂皮膜付き銅合金および/または樹脂皮膜付き銅合金部材を、熱風オーブン中に150℃で10分間保持した後の表面の変色を目視で評価した。評価はJIS銅板腐蝕試験に準じ、変色がほとんどないものを1点、薄い変色が認められるものを2点、濃い変色があるものを3点、黒色のものを4点とした。結果を表1に示す。 (2) Corrosion resistance The color change of the surface after hold | maintaining the copper alloy with a resin film and / or the copper alloy member with a resin film obtained by the Example and the comparative example in a hot-air oven for 10 minutes at 150 degreeC was evaluated visually. . The evaluation was based on the JIS copper plate corrosion test, with 1 point indicating almost no discoloration, 2 points indicating light discoloration, 3 points indicating dark discoloration, and 4 points indicating black discoloration. The results are shown in Table 1.
実施例および比較例で得られた樹脂皮膜付き銅合金および/または樹脂皮膜付き銅合金部材に対して、JIS K5400に準じカッターナイフで素地に達する1mm角の碁盤目カットを入れ、粘着テープを貼り付け、引き剥がして皮膜が剥離した碁盤目の数を計測して評価した。剥離が全くないものを0/100とした。結果を表1に示す。 (3) Adhesion A 1 mm square grid cut that reaches the substrate with a cutter knife according to JIS K5400 is applied to the copper alloy with resin film and / or the copper alloy member with resin film obtained in the examples and comparative examples. An adhesive tape was applied, and the number of grids from which the film was peeled off was measured and evaluated. A sample having no peeling was defined as 0/100. The results are shown in Table 1.
実施例1~8および比較例1~7で得られた樹脂皮膜付き銅合金および/または樹脂皮膜付き銅合金部材に対しては、絶縁破壊試験機を使用して絶縁破壊電圧を測定した。数値は5回の測定値の平均で比較した。 (4) Electrical characteristics 1 (withstand voltage test)
With respect to the copper alloy with resin film and / or the copper alloy member with resin film obtained in Examples 1 to 8 and Comparative Examples 1 to 7, the dielectric breakdown voltage was measured using a dielectric breakdown tester. The numerical value was compared with the average of five measurements.
実施例9~13および比較例8~9で得られた樹脂皮膜付き銅合金および/または樹脂皮膜付き銅合金部材に対しては、低抵抗計(三菱化学(株)製ロレスタ-EP)を使用して2端子法により表面抵抗を測定した。数値は5回の測定値の平均で比較した。これらの結果を表1に示す。 (5) Electrical characteristics 2 (conductivity test)
For the copper alloy with resin film and / or the copper alloy member with resin film obtained in Examples 9 to 13 and Comparative Examples 8 to 9, use a low resistance meter (Loresta-EP manufactured by Mitsubishi Chemical Corporation). Then, the surface resistance was measured by the two-terminal method. The numerical value was compared with the average of five measurements. These results are shown in Table 1.
処理を行ったのち24時間後まで処理剤を室温で保存し、液の粘度と樹脂の凝集状態の変化を観察した。 (6) Bath stability The treatment agent was stored at room temperature for 24 hours after the treatment, and changes in the viscosity of the liquid and the aggregation state of the resin were observed.
また、上記表中、「<0.05」は0.05未満であることを意図する。
なお、他の同様の表記も、上記と同様に解釈する。 In the above table, “> 1.0” is intended to be greater than 1.0.
In the above table, “<0.05” is intended to be less than 0.05.
Other similar notations are interpreted in the same manner as described above.
さらに、実施例3~5に記載の処理剤は、Fe(III)イオンまたはCu(II)イオンが含まれており、形成された皮膜の耐食性がより優れた効果を示すことが確認された。 Table 1 shows the test results. From these results, according to the surface treatment agent for autodeposition type copper and the method for producing a copper-containing substrate with a resin film according to the present invention, for copper (or copper alloy) and copper alloy members, which were difficult with the prior art, However, it is possible to obtain a film having a sufficient film thickness, and the obtained film has an excellent adhesive and corrosion resistance. In the insulation applications shown in Examples 1 to 8, excellent voltage resistance is obtained. It was confirmed that the conductive uses shown in Examples 9 to 13 have characteristics applicable to various uses because low electrical resistance is obtained. Moreover, the surface treatment agent for autodeposition type copper was also excellent in liquid stability.
Furthermore, the treatment agents described in Examples 3 to 5 contain Fe (III) ions or Cu (II) ions, and it was confirmed that the corrosion resistance of the formed film showed a more excellent effect.
特に、比較例6および7に記載の処理剤は、特許文献1の実施例欄に記載の処理剤であり、薄い皮膜しか形成されず、形成された皮膜自体も密着剤、耐食性および電気的特性が劣ることが確認された。 On the other hand, as shown in the comparative example, when a treatment agent that does not satisfy the predetermined requirements is used, the film is hardly formed, or the adhesive, corrosion resistance, or electrical characteristics (voltage resistance or electrical properties) of the formed film are formed. It was confirmed that the resistance was inferior.
In particular, the treatment agents described in Comparative Examples 6 and 7 are treatment agents described in the Examples column of Patent Document 1, and only a thin film is formed. The formed film itself is also an adhesive, corrosion resistance, and electrical characteristics. Was confirmed to be inferior.
Claims (9)
- 1~60質量部の水溶性または水分散性ポリマーと、30~99質量部の水を主体とする溶媒と、0.01~5.0質量部の銅錯化剤とを含み、
pH3.0のときの酸化還元電位が-500~+200mV(vs.SHE)の範囲にあることを特徴とする自己析出型銅用表面処理剤。 1 to 60 parts by mass of a water-soluble or water-dispersible polymer, 30 to 99 parts by mass of a water-based solvent, and 0.01 to 5.0 parts by mass of a copper complexing agent,
A surface treatment agent for autodeposition type copper, characterized in that the oxidation-reduction potential at pH 3.0 is in the range of -500 to +200 mV (vs. SHE). - 前記銅錯化剤が、その分子構造中にC=S、C-S、N-NおよびC=Nからなる群から選ばれる少なくとも1つの結合を有する請求項1に記載の自己析出型銅用表面処理剤。 2. The self-deposited copper according to claim 1, wherein the copper complexing agent has at least one bond selected from the group consisting of C═S, C—S, N—N, and C═N in its molecular structure. Surface treatment agent.
- さらにFe(III)イオンおよび/またはCu(II)イオンを含む、請求項1または2に記載の自己析出型銅用表面処理剤。 The surface treatment agent for autodeposition type copper according to claim 1 or 2, further comprising Fe (III) ions and / or Cu (II) ions.
- 前記水溶性または水分散性ポリマーがアニオン性基を有する、請求項1~3のいずれかに記載の自己析出型銅用表面処理剤。 The self-depositing surface treatment agent for copper according to any one of claims 1 to 3, wherein the water-soluble or water-dispersible polymer has an anionic group.
- 前記銅錯化剤が、以下の式(1)で表される化合物である、請求項1~4のいずれかに記載の自己析出型銅用表面処理剤。
(式(1)中、Z1およびZ2は、それぞれ独立に、アルキル基、アリール基、アルコキシカルボニル基、アルケニル基、アルケニルアミノ基、アミノ基、アルキルアミノ基、アリールアミノ基、アセチルアミノ基、ヒドロキシエチルアミノ基、N-ベンゾイルアミノ基、シクロヘキシルアミノ基、フェニルアミノ基、トリルアミノ基、ナフチルアミノ基、フェニルアゾ基、グアニルアミノ基、ニコチン基、ヒドラジノ基、フェニルヒドラジノ基、チオカルバモイル基、またはチオカルバモイルアミノ基を表す。) The surface treatment agent for autodeposition type copper according to any one of claims 1 to 4, wherein the copper complexing agent is a compound represented by the following formula (1).
(In formula (1), Z 1 and Z 2 are each independently an alkyl group, aryl group, alkoxycarbonyl group, alkenyl group, alkenylamino group, amino group, alkylamino group, arylamino group, acetylamino group, Hydroxyethylamino group, N-benzoylamino group, cyclohexylamino group, phenylamino group, tolylamino group, naphthylamino group, phenylazo group, guanylamino group, nicotine group, hydrazino group, phenylhydrazino group, thiocarbamoyl group, or thio Represents a carbamoylamino group.) - 前記ポリマーが、アクリル樹脂、ポリ塩化ビニル、エポキシ樹脂、ポリウレタン、ポリアミド、ポリイミド、フェノール-ホルムアルデヒド縮合樹脂、シリコーン樹脂、フッ素樹脂、導電性樹脂、およびエポキシ-アクリル系混成ポリマーからなる群から選ばれる少なくとも1つである、請求項1~5のいずれかに記載の自己析出型銅用表面処理剤。 The polymer is at least selected from the group consisting of acrylic resin, polyvinyl chloride, epoxy resin, polyurethane, polyamide, polyimide, phenol-formaldehyde condensation resin, silicone resin, fluororesin, conductive resin, and epoxy-acrylic hybrid polymer. The self-depositing copper surface treatment agent according to any one of claims 1 to 5, which is one.
- さらに不溶性無機粒子を0.1~100質量部含む、請求項1~6のいずれかに記載の自己析出型銅用表面処理剤。 The surface treatment agent for autodeposition type copper according to any one of claims 1 to 6, further comprising 0.1 to 100 parts by mass of insoluble inorganic particles.
- 請求項1~7のいずれかに記載の自己析出型銅用表面処理剤と、銅含有基材とを接触させて、前記銅含有基材上に多孔質皮膜を形成する第1の工程と、
水を含む溶媒で、形成した前記多孔質皮膜を洗浄する第2の工程と、
洗浄した前記多孔質皮膜に加熱処理を施し、前記基材上に樹脂皮膜を形成する第3の工程とを備える、樹脂皮膜付き銅含有基材の製造方法。 A first step of forming a porous film on the copper-containing substrate by bringing the surface treatment agent for autodeposition type copper according to any one of claims 1 to 7 and a copper-containing substrate into contact with each other;
A second step of washing the formed porous film with a solvent containing water;
A method for producing a copper-containing substrate with a resin film, comprising: a third step of subjecting the washed porous film to a heat treatment to form a resin film on the substrate. - 前記銅含有基材が、モーター部品、蓄電デバイス部品、センサー部品、アンテナ、銅配線板、銅線、銅合金被覆線、コイル、自動車部品、軸受、放熱部品、および配管部品からなる群から選択される1種である、請求項8に記載の樹脂皮膜付き銅含有基材の製造方法。 The copper-containing substrate is selected from the group consisting of motor parts, power storage device parts, sensor parts, antennas, copper wiring boards, copper wires, copper alloy coated wires, coils, automobile parts, bearings, heat dissipation parts, and piping parts. The manufacturing method of the copper containing base material with a resin film of Claim 8 which is 1 type.
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WO2016117498A1 (en) * | 2015-01-19 | 2016-07-28 | 古河電気工業株式会社 | Surface-treated electrolytic copper foil for lithium-ion secondary cell, electrode for lithium-ion secondary cell in which same is used, and lithium-ion secondary cell |
CN106148934A (en) * | 2016-08-27 | 2016-11-23 | 合肥普庆新材料科技有限公司 | A kind of copper material passivator and preparation, application |
WO2019131093A1 (en) * | 2017-12-26 | 2019-07-04 | Jx金属株式会社 | Copper foil for heat dissipation and heat dissipation member |
JP2020084313A (en) * | 2018-11-14 | 2020-06-04 | 日本パーカライジング株式会社 | Method for manufacturing base material having coating |
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CN106304690B (en) * | 2016-11-01 | 2019-04-30 | 广东生益科技股份有限公司 | A method of assessment reinforcing material inorganic agent and Desmear liquid medicine compatibility |
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JP7217136B2 (en) | 2018-11-14 | 2023-02-02 | 日本パーカライジング株式会社 | METHOD FOR MANUFACTURING SUBSTRATE WITH FILM |
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