WO2013155961A1 - Ethylene-propylene-diene monomer grafted maleic anhydride and preparation method therefor - Google Patents

Ethylene-propylene-diene monomer grafted maleic anhydride and preparation method therefor Download PDF

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Publication number
WO2013155961A1
WO2013155961A1 PCT/CN2013/074291 CN2013074291W WO2013155961A1 WO 2013155961 A1 WO2013155961 A1 WO 2013155961A1 CN 2013074291 W CN2013074291 W CN 2013074291W WO 2013155961 A1 WO2013155961 A1 WO 2013155961A1
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Prior art keywords
maleic anhydride
ethylene propylene
propylene diene
grafted maleic
grafting
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PCT/CN2013/074291
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French (fr)
Chinese (zh)
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周兵
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深圳市科聚新材料有限公司
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Publication of WO2013155961A1 publication Critical patent/WO2013155961A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B9/00Making granules
    • B29B9/02Making granules by dividing preformed material
    • B29B9/06Making granules by dividing preformed material in the form of filamentary material, e.g. combined with extrusion
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B9/00Making granules
    • B29B9/12Making granules characterised by structure or composition
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F255/00Macromolecular compounds obtained by polymerising monomers on to polymers of hydrocarbons as defined in group C08F10/00
    • C08F255/02Macromolecular compounds obtained by polymerising monomers on to polymers of hydrocarbons as defined in group C08F10/00 on to polymers of olefins having two or three carbon atoms
    • C08F255/06Macromolecular compounds obtained by polymerising monomers on to polymers of hydrocarbons as defined in group C08F10/00 on to polymers of olefins having two or three carbon atoms on to ethene-propene-diene terpolymers

Definitions

  • the invention belongs to the technical field of polymer materials, and particularly relates to an ethylene propylene diene rubber grafted maleic anhydride and a preparation method thereof.
  • Ethylene Propylene Diene Monomer is a terpolymer of ethylene, propylene and non-conjugated diene. It has good resistance to oxidation, ozone, low temperature, impact resistance and thermal stability. Advantages, blending with engineering plastics, can greatly improve the impact strength and low temperature resistance of engineering plastics, but EPDM itself is non-polar, and has poor compatibility with polar plastics such as polyamide and polyester. In order to improve EPDM The compatibility with these polar plastics often requires the grafting of polar groups to EPDM. Among them, maleic anhydride (MAH) is the most widely used one.
  • MAH maleic anhydride
  • the graft modification of EPDM mainly includes two methods: solution grafting and melt grafting.
  • the grafting method of EPDM is used to graft MAH with EPDM.
  • the grafting reaction time is long, the grafting efficiency is low, and a large amount of toxic and flammable solvents are consumed.
  • the production cost is high, the damage to the human body is large, the environment is polluted, and the land occupation is large, and it is difficult to achieve continuous operation.
  • the existing EPDM obtained by the melt grafting method has a rich odor, a low color whiteness and a low grafting ratio, thereby limiting the application of the EPDM.
  • an ethylene propylene diene rubber grafted maleic anhydride comprising the following weight percentages of the formulation components:
  • the method for preparing the above ethylene propylene diene rubber grafted maleic anhydride comprises the following steps: respectively, weighing each component according to the above formula components;
  • the mixture was melt extruded and pelletized to obtain an ethylene propylene diene monomer grafted maleic anhydride.
  • ethylene-propylene propylene rubber grafted maleic anhydride of the present invention ethylene propylene diene rubber is used as a graft base, maleic anhydride is a graft monomer, and grafting is carried out under the action of an initiator during melt extrusion.
  • the grafting rate and grafting efficiency are high, the product has low odor and white color.
  • the ethylene-propylene propylene rubber grafted maleic anhydride does not contain harmful substances, and is environmentally safe.
  • the preparation method of the ethylene propylene diene rubber grafted maleic anhydride according to the invention only needs to mix the components according to the formula and melt-graft and extrude to obtain the ethylene propylene rubber grafted maleic anhydride, and gives three
  • the high grafting rate of ethylene-propylene rubber grafted maleic anhydride, the preparation method is simple, the conditions are easy to control, the cost is low, the equipment requirements are low, and it is suitable for industrial production.
  • Fig. 1 is a schematic view showing the process flow of the preparation method of the ethylene propylene diene rubber grafted maleic anhydride according to the embodiment of the present invention.
  • the embodiment of the invention provides a grafted maleic anhydride of ethylene propylene diene with high grafting rate, small odor and white color.
  • the EPDM grafted maleic anhydride comprises the following weight percentages of the formulation components:
  • the EPDM grafted maleic anhydride is grafted with ethylene propylene diene monomer, maleic anhydride is grafted monomer, grafted under the action of initiator during melt extrusion, graft ratio and The grafting efficiency is high, the odor is small, the color is white, and the specific performance parameters are shown in Table 1 below.
  • the styrene monomer can effectively inhibit the copolymerization and cross-linking between the molecules of MAH itself, so that the grafting reaction between the molecules of EPDM and MAH is sufficient;
  • the hexamethylene phosphate triamine is the electron donor, in the melting During the grafting reaction, it supplies electrons and electrons to the cationic intermediate, and terminates the chain growth, thereby inhibiting the polymerization of the cations, thereby effectively inhibiting the crosslinking reaction between the components and increasing the grafting ratio.
  • the styrene monomer and the hexamethylphosphoric acid triamine can effectively prevent the occurrence of side reactions such as copolymerization and crosslinking, and increase the graft ratio of the ethylene propylene diene monomer grafted maleic anhydride.
  • the polarity of EPDM itself is effectively improved, its compatibility with polar plastics such as polyamide and polyester is improved, and EPDM rubber is added.
  • the application range of grafted maleic anhydride is provided.
  • the above ethylene propylene diene rubber is preferably an ethylene propylene diene rubber having a Mooney viscosity of 40 to 80, such as an ethylene propylene diene rubber of the brand number 4725P manufactured by Dow Chemical Co., Ltd. having a Mooney viscosity of 60, and the weight thereof is 100%.
  • the content of the fraction is preferably 95 to 96%.
  • the preferred Mooney viscosity ethylene propylene diene monomer is used as a graft base to effectively balance the fluidity and toughness of the ethylene propylene diene monomer grafted maleic anhydride.
  • the above initiator is preferably bis-(tert-butylperoxyisopropyl)benzene (BIPB), such as the commercial brand No. 14S-FL manufactured by AkzoNobel, preferably in a weight percentage of 0.2 to 0.3%.
  • BIPB bis-(tert-butylperoxyisopropyl)benzene
  • the bis-(tert-butylperoxyisopropyl)benzene can be decomposed to generate free radicals under the condition of grafting reaction, and can effectively promote the production of free radicals in the ethylene propylene diene rubber molecular chain and graft with maleic anhydride.
  • the graft ratio was increased, as in the case of Examples 1 and 2 below, the graft ratio was as high as 1.42%, and the grafting efficiency was also as high as 81.7%.
  • DCP dicumyl peroxide
  • the inventors found that the use of other initiators, such as DCP, reduced the grafting efficiency of EPDM to maleic anhydride to 67.5%, the grafting rate to 0.81%, and the maleic anhydride residue. Large, high cross-linking rate.
  • the finished product of the ethylene propylene diene monomer grafted maleic anhydride has a yellowish color and the odor of the material is increased.
  • maleic anhydride is preferably present in an amount of from 1.5 to 2.5% by weight.
  • Maleic anhydride is a colorless needle crystal with a strong polarity, such as maleic anhydride produced by Haichang Wind Co., Ltd. After grafting maleic anhydride with non-polar EPDM rubber, the strong polar side group is introduced into the ethylene dipropylene rubber main chain, thereby enhancing the ethylene propylene rubber grafted maleic anhydride.
  • the compatibility of the materials with other polar plastics makes the other polar plastics more evenly and finely dispersed, greatly improving their blending and vulcanization mechanical properties.
  • the weight percentage of the above styrene monomer is preferably from 1 to 2%.
  • the styrene monomer is a colorless, oil-like liquid with a special aroma, and an industrial grade styrene monomer produced by Maoming Petrochemical can be used. During the grafting process, it can inhibit the copolymerization and cross-linking between MAH molecules, so that the grafting reaction between the molecules of EPDM and MAH is sufficient.
  • the styrene monomer was contained in Example 1, the graft ratio of the ethylene propylene diene monomer grafted maleic anhydride was as high as 0.98%, and the grafting efficiency was as high as 81.7%.
  • the graft ratio of the ethylene propylene diene monomer grafted maleic anhydride was only 0.72%, and the grafting efficiency was only 60%, as in Comparative Example 2.
  • the above hexamethylphosphoric acid triamine preferably has a weight percentage of 0.2 to 0.5%.
  • the hexamethylphosphoric acid triamine is a colorless transparent liquid, and an analytical grade of hexamethylene phosphate triamine such as that produced by Shanghai Minglong Chemical Co., Ltd. can be used.
  • an analytical grade of hexamethylene phosphate triamine such as that produced by Shanghai Minglong Chemical Co., Ltd. can be used.
  • the above ethylene propylene diene rubber grafted maleic anhydride may further comprise the following weight percent of the formulation components:
  • Antioxidant 0.2 ⁇ 0.4%, and / or
  • the above antioxidant is a compound having a mass ratio of 2:1 as a primary antioxidant and a secondary antioxidant, wherein the primary antioxidant is tetra[ ⁇ -(3,5-di-tert-butyl-4) -Hydroxyphenyl)propionic acid] pentaerythritol ester, the secondary antioxidant is phenyl tris(2,4-di-tert-butyl) phosphite.
  • the antioxidant component can effectively improve the oxidation resistance of the EPDM grafted maleic anhydride of the present embodiment and prolong its service life.
  • Phenyl phosphate can be produced by Ciba The brands IrganoxlOlO and Irganoxl68.
  • the preferred antioxidant has a better effect on the oxidation resistance of the ethylene propylene diene monomer grafted maleic anhydride.
  • other antioxidants in the art can also be used.
  • auxiliaries mentioned above include lubricants and/or processing aids.
  • processing aids include thermal stabilizers.
  • the lubricant component can be a lubricant commonly used in the art. It can adhere to the surface of other components during the melt extrusion process, so that the components are sufficiently dispersed, so that the performance of the ethylene propylene diene grafted maleic anhydride of the present embodiment is stable.
  • the processing properties associated with the grafting of maleic anhydride of EPDM rubber can be improved by adding a type of processing aid, such as a thermal stabilizer, as needed.
  • the embodiment of the invention further provides a method for preparing the above-mentioned ethylene propylene diene rubber grafted maleic anhydride, and the process flow thereof is shown in FIG. 1 .
  • the method comprises the following steps:
  • preparing a first solution dissolving the initiator in the component weighed in step S01 in the styrene monomer in the component;
  • preparing a mixture material the components other than the initiator and the styrene monomer in the component weighed in step S01, such as ethylene propylene diene monomer, maleic anhydride, hexamethylene phosphate, etc. (according to The formulation component may further include an antioxidant, other auxiliary agent, etc.) added to the first solution prepared in step S02 to obtain a mixed material;
  • step S01 the formulation and the content and the kind of each component in the formula of the ethylene propylene diene rubber grafted maleic anhydride are as described above, and in order to save space, no further details are provided herein.
  • step S02 during the process of dissolving the initiator in the styrene monomer, the stirring may be slowed until the initiator is completely dissolved, so that the two are thoroughly mixed.
  • the components when the remaining components are added to the first solution, in order to make the components sufficiently mixed, the components may be mixed in a mixer.
  • the mixture is melt extruded and extruded through a twin-screw extruder.
  • the components in the EPDM grafted maleic anhydride formulation are melted, and the initiator generates free radicals, thereby causing the occurrence of ethylene propylene diene rubber and maleic anhydride. Graft modification.
  • the temperature of each section of the mixture in the twin-screw extruder is preferably: a zone temperature of 140 to 145 ° C, a zone temperature of 140 to 150 ° C, and a zone temperature of 150 to 160 °.
  • the preferred melt grafting temperature and time can increase the grafting efficiency and grafting ratio of the ethylene propylene diene monomer to maleic anhydride.
  • the preparation method of the above-mentioned ethylene propylene diene rubber grafted maleic anhydride only needs to mix the components according to the formula and extrude and granulate at an appropriate temperature and time to obtain a product, in the melt extrusion process, Under the action of the initiator, the graft modification between the ethylene propylene diene rubber and the maleic anhydride is initiated, and the ethylene propylene glycol grafted maleic anhydride material with high grafting rate is obtained, and the EPDM is given.
  • the rubber-grafted maleic anhydride material has a small odor and a white color.
  • the preparation method has the advantages of simple process, easy control of conditions, low cost, low requirements on equipment, and is suitable for industrial production.
  • the components of the formula are safe and non-toxic, and contact with the human body will not cause harm to the human body, and is safe and environmentally friendly.
  • EPDM uses Mooney viscosity 60 (produced by The Dow Chemical Company, product grade 4725P)
  • BIPB uses analytical grade (produced by AkzoNobel, product grade 14S-FL)
  • maleic anhydride uses industrial grade colorless needle crystal structure.
  • antioxidant is four [ ⁇ - (3,5-di-tert-butyl-4-hydroxyphenyl)propanoic acid] pentaerythritol ester and phenyl (3,4-di-tert-butyl) phosphite complex (produced by Ciba, the product grades are IrganoxlOlO, and Irganoxl68).
  • the preparation method is as follows:
  • the styrene monomer is weighed into a container at a weight ratio of 1%, BIPB 0.15% is dissolved in the styrene monomer, stirred evenly, and then EPDM 96.25%, maleic anhydride 1.2%, hexamethylenephosphoric acid triamine 0.4 %, 1010/168 0.2/0.1%, 0.7% of other processing aids are weighed, pour into the stirrer, slowly add the styrene/BIPB mixed solution prepared in front to the material, and mix well.
  • the mixed material is added to a hopper of a twin-screw extruder, grafted by a melt reaction, and extruded and granulated.
  • the temperature setting of each heating zone of the screw is: one zone temperature: 140 °C; two zones: 150 °C; three zones: 160 °C; four zones: 150 °C; head: 160 °C; 280, residence time 3 ⁇ 6min, pressure 15MPa.
  • the preparation method is as follows:
  • the styrene monomer is weighed into a container at a weight ratio of 1%, BIPB 0.15 % is dissolved in the styrene monomer, stirred and hooked, and then EPDM 95.65%, maleic anhydride 1.8%, hexamethylenephosphoric acid triamine 0.4 %, 1010/168 0.2/0.1 %, 0.7% of other processing aids are weighed, pour into the stirrer, slowly add the previously prepared styrene/BIPB mixed solution to the material, stir Evenly.
  • the mixed material is added to a hopper of a twin-screw extruder, grafted by a melt reaction, and extruded and granulated.
  • the temperature setting of each heating zone of the screw is: one zone temperature: 140 °C; two zones: 150 °C; three zones: 160 °C; four zones: 150 °C; head: 160 °C; 280, residence time 3 ⁇ 6min, pressure 15MPa.
  • the preparation method is as follows:
  • each heating zone of the screw is: one zone temperature: 145 °C; two zones: 150 °C; three zones: 150 °C; four zones: 155 °C; head: 160 °C; 320, residence time 3 min, pressure 18 MPa.
  • the preparation method is as follows:
  • each heating zone of the screw is: one zone temperature: 140 °C; two zones: 150 °C; three zones: 160 °C; four zones: 150 °C; head: 160 °C; 240, residence time 6min, pressure 12MPa.
  • the preparation method is as follows:
  • the styrene monomer is 1% by weight, and is poured into the container. DCP 0.15 % is dissolved in the styrene monomer, stirred evenly, and then EPDM 96.25 %, maleic anhydride 1.2 %, hexamethylene sulfonate Amine 0.4%, 1010/168 0.2/0.1%, the other 0.7% is weighed, pour into the stirrer, slowly add the previously prepared styrene/BIPB mixed solution to the material, stir and hook. The mixed material is added to the hopper of the twin-screw extruder, grafted by melt reaction, and extruded. Granules.
  • the temperature setting of each heating zone of the screw is: one zone temperature: 140 °C; two zones: 150 °C; three zones: 160 °C; four zones: 150 °C; head: 160 °C; 280, residence time 3 ⁇ 6min, pressure 15MPa.
  • the preparation method is as follows:
  • the BIPB was 0.15% by weight, 97.25% by weight of EPDM, 1.2% of maleic anhydride, 0.4% of hexamethylphosphoric acid triamide 0.4%, 1010/1680.2/0.1%, and the other 0.7% was weighed, poured into a stirrer, and stirred.
  • the mixed material is added to a hopper of a twin-screw extruder, grafted by a melt reaction, and extruded and granulated.
  • the temperature setting of each heating zone of the screw is: one zone temperature: 140. C; Zone 2: 150 ° C; Zone 3: 160 ° C; Zone 4: 150 ° C; Head: 160 ° C; Screw speed 280, Residence time 3 ⁇ 6 min, pressure 15 MPa.
  • the preparation method is as follows:
  • the styrene monomer is 1% by weight, and is poured into the container.
  • BIPB 0.15% is dissolved in the styrene monomer, stirred and hooked, and then EPDM 96.65%, maleic anhydride 1.2%, 1010/1680.2/0.1 %, other 0.7% is good, pour into the blender, slowly add the styrene/BIPB mixed solution prepared in front to the material, stir and hook.
  • the mixed material is added to a hopper of a twin-screw extruder, grafted by a melt reaction, and extruded and granulated.
  • the temperature setting of each heating zone of the screw is: one zone temperature: 140°C; two zones: 150°C; three zones: 160°C; four zones: 150°C; head: 160°C; 280, residence time 3 ⁇ 6min, pressure 15MPa.
  • the preparation method is as follows:
  • the styrene monomer is weighed into a container at a weight ratio of 1%, BIPB 0.15% is dissolved in the styrene monomer, stirred evenly, and then EPDM 96.25%, maleic anhydride 1.2%, hexamethylenephosphoric acid triamine 0.4 %, 1010/1680.2/0.1%, other 0.7% is good, pour into the stirrer, slowly add the styrene/BIPB mixed solution prepared in front to the material, stir and hook.
  • the mixed material is added to a hopper of a twin-screw extruder, grafted by a melt reaction, and extruded and granulated.
  • each heating zone of the screw is: one zone temperature: 140°C; two zones: 150°C; three zones: 160°C; four zones: 150°C; head: 160°C; 200 r/min, residence time ⁇ ⁇ lOmin, pressure 15 MPa.
  • Comparative example 5 the temperature setting of each heating zone of the screw is: one zone temperature: 140°C; two zones: 150°C; three zones: 160°C; four zones: 150°C; head: 160°C; 200 r/min, residence time ⁇ ⁇ lOmin, pressure 15 MPa. Comparative example 5
  • the preparation method is as follows:
  • the styrene monomer is weighed into a container at a weight ratio of 1%, BIPB 0.15% is dissolved in the styrene monomer, stirred evenly, and then EPDM 96.25%, maleic anhydride 1.2%, hexamethylenephosphoric acid triamine 0.4 % , 1010/1680.2/0.1%, other 0.7% is good, pour into the stirrer, slowly add the styrene/BIPB mixed solution prepared in front to the material, stir and hook.
  • the mixed material is added to a hopper of a twin-screw extruder, grafted by a melt reaction, and extruded into pellets.
  • each heating zone of the screw is: one zone temperature: 140 °C; two zones: 150 °C; three zones: 160 °C; four zones: 150 °C; head: 160 °C; 360 r/min, residence time l ⁇ 3min, pressure 15MPa.
  • the grafting ratio and grafting efficiency of the ethylene propylene terephthalate grafted maleic anhydride prepared in the above Examples 1 to 2 and Comparative Example 1 to Comparative Example 5 were tested by acid-base titration. The test results are shown in the table. 1.
  • the graft ratio and grafting efficiency of the ethylene propylene diene rubber grafted maleic anhydride prepared in the above Examples 3 and 4 are close to the grafting ratio and grafting efficiency of the examples, and in addition, the ethylene propylene diene monomer rubber
  • the grafted maleic anhydride has a low odor and a white color.
  • Example 2 Comparing Example 2 with Example 1, the grafting efficiency was reduced from 81.7% to 60% without adding styrene monomer, and the styrene monomer inhibited the copolymerization of maleic anhydride in the formulation, and was effective after the addition. Preventing the copolymerization of maleic anhydride and improving the grafting efficiency of the material.
  • Example 3 Comparing Example 3 with Example 1, the grafting efficiency of the material decreased with the addition of hexamethylene-based triamine, from 81.7% to 68.3%.
  • the additive hexamethylene-based triamine To inhibit the crosslinking of the material, during the melt grafting reaction, the hexamethylphosphoric acid triamine is an electron donor, electrons are given to the cationic intermediate, and the chain growth is terminated to inhibit the polymerization of the cation.
  • Example 4 Comparing Example 4 with Example 1, when the screw rotation speed was decreased from 280 to 200, the melt grafting reaction time was too long, rising from 3 to 6 minutes to 7 to 10 minutes, the material grafting efficiency was decreased, and the crosslinking ratio of the material was increased. , the color turns yellow.
  • Example 5 Comparing Example 5 with Example 1, the screw rotation speed increased from 280 to 360, and the material melt grafting reaction time became shorter, from 3 to 6 minutes to 1-3 minutes, the grafting efficiency of the material decreased significantly, and many maleic anhydride also In the future, it will be grafted onto EPDM.
  • the ethylene propylene diene rubber grafted maleic anhydride according to the present invention and the preparation method thereof use ethylene propylene diene rubber as a graft base and maleic anhydride as a graft monomer, which is in the process of melt extrusion. Grafting under the action of initiator, high grafting rate and grafting efficiency, small odor, color white, environmental protection and safety.
  • the preparation method is simple in process, easy to control, low in cost, low in equipment requirements, and suitable for industrial production. It effectively overcomes the existing grafting method for the grafting of EPDM.
  • the grafting reaction in the MAH has a long grafting reaction time, low grafting efficiency, large consumption of toxic and flammable solvents, and high production cost.

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Abstract

Disclosed are an ethylene-propylene-diene monomer grafted maleic anhydride and a preparation method therefor, wherein the ethylene-propylene-diene monomer grafted maleic anhydride comprises the following formulation components in weight percentages: 95% - 97% of ethylene-propylene-diene monomer, 0.1% - 0.2% of an initiator, 1% - 2% of maleic anhydride, 0.8% - 1.5% of a styrene monomer, and 0.2% - 0.5% of hexamethylphosphoric triamine. The present invention uses the ethylene-propylene-diene monomer as a grafting substrate and maleic anhydride as a grafting monomer, and performs the graft under the action of the initiator during melt extrusion. The grafting ratio and the grafting efficiency thereof are high, and the product has little odour, white colour, and is environmentally friendly and safe. The preparation method therefor has a simple process, easily controllable conditions, and is suitable for industrial production.

Description

三元乙丙橡胶接枝马来酸酐及其制备方法 技术领域  EPDM rubber grafted maleic anhydride and preparation method thereof
本发明属于高分子材料技术领域, 特别涉及三元乙丙橡胶接枝马来 酸酐及其制备方法。  The invention belongs to the technical field of polymer materials, and particularly relates to an ethylene propylene diene rubber grafted maleic anhydride and a preparation method thereof.
背景技术 Background technique
三元乙丙橡胶 ( EPDM, Ethylene Propylene Diene Monomer )是乙婦、 丙烯以及非共轭二烯烃的三元共聚物, 具有良好的耐氧化、 抗臭氧、 耐 低温、 抗冲击、 热稳定性好等优点, 与工程塑料共混, 能极大的提高工 程塑料的冲击强度和耐低温性,但是 EPDM本身是无极性的,与聚酰胺、 聚酯等极性塑料相容性较差,为了提高 EPDM与这些极性塑料的相容性, 往往需要对 EPDM进行极性基团的接枝,其中,马来酸酐( MAH, Maleic Anhydride ) 是应用最广泛的一种选择。  Ethylene Propylene Diene Monomer (EPDM) is a terpolymer of ethylene, propylene and non-conjugated diene. It has good resistance to oxidation, ozone, low temperature, impact resistance and thermal stability. Advantages, blending with engineering plastics, can greatly improve the impact strength and low temperature resistance of engineering plastics, but EPDM itself is non-polar, and has poor compatibility with polar plastics such as polyamide and polyester. In order to improve EPDM The compatibility with these polar plastics often requires the grafting of polar groups to EPDM. Among them, maleic anhydride (MAH) is the most widely used one.
EPDM的接枝改性主要有溶液接枝和熔融接枝两种方法, 釆用溶液 接枝法进行 EPDM接枝 MAH, 接枝反应时间长 , 接枝效率低 , 需要消 耗大量有毒、 易燃溶剂, 生产成本高, 对人体伤害大, 污染环境, 占地 大, 难于实现连续化操作。 现有的熔融接枝法获得的 EPDM的气味浓, 颜色白度和接枝率低 , 从而限制了该 EPDM的应用。  The graft modification of EPDM mainly includes two methods: solution grafting and melt grafting. The grafting method of EPDM is used to graft MAH with EPDM. The grafting reaction time is long, the grafting efficiency is low, and a large amount of toxic and flammable solvents are consumed. The production cost is high, the damage to the human body is large, the environment is polluted, and the land occupation is large, and it is difficult to achieve continuous operation. The existing EPDM obtained by the melt grafting method has a rich odor, a low color whiteness and a low grafting ratio, thereby limiting the application of the EPDM.
发明内容 Summary of the invention
提供一种三元乙丙橡胶接枝马来酸酐, 包括如下重量百分比的配方 组分:  Provided is an ethylene propylene diene rubber grafted maleic anhydride comprising the following weight percentages of the formulation components:
三元乙丙橡胶 94 - 97%  EPDM 94 - 97%
引发剂 0.1 ~ 0.4%  Initiator 0.1 ~ 0.4%
马来酸酐 1 ~ 3%  Maleic anhydride 1 ~ 3%
苯乙烯单体 0.5 ~ 3%  Styrene monomer 0.5 ~ 3%
六曱基磷酸三胺 0.1 ~ 0.8%。  Hexamethylphosphoric acid triamine 0.1 ~ 0.8%.
以及,上述三元乙丙橡胶接枝马来酸酐的制备方法, 包括以下步骤: 按照上述配方组分分别称取各组分;  And the method for preparing the above ethylene propylene diene rubber grafted maleic anhydride comprises the following steps: respectively, weighing each component according to the above formula components;
将组分中的引发剂溶解于组分中的苯乙烯单体中, 得到第一溶液; 将组分中除引发剂和苯乙烯单体以外的其他组分加入第一溶液中混 合, 得到混合物料;  Dissolving the initiator in the component in the styrene monomer in the component to obtain a first solution; adding the components other than the initiator and the styrene monomer to the first solution to obtain a mixture Material
将混合物料进行熔融挤出,造粒,得到三元乙丙橡胶接枝马来酸酐。 依据本发明的三元乙丙橡胶接枝马来酸酐, 以三元乙丙橡胶为接枝 基体, 马来酸酐为接枝单体, 在熔融挤出过程中在引发剂作用下进行接 枝, 接枝率和接枝效率高, 产品异味小, 颜色白。 且三元乙丙橡胶接枝 马来酸酐不含对人体有害的物质, 环保安全。 依据本发明的三元乙丙橡胶接枝马来酸酐的制备方法只需按配方将 各组分混合并经熔融接枝挤出即可得到三元乙丙橡胶接枝马来酸酐, 并 赋予三元乙丙橡胶接枝马来酸酐的高接枝率, 其制备方法工艺简单, 条 件易控, 成本低廉, 对设备要求低, 适于工业化生产。 The mixture was melt extruded and pelletized to obtain an ethylene propylene diene monomer grafted maleic anhydride. According to the ethylene-propylene propylene rubber grafted maleic anhydride of the present invention, ethylene propylene diene rubber is used as a graft base, maleic anhydride is a graft monomer, and grafting is carried out under the action of an initiator during melt extrusion. The grafting rate and grafting efficiency are high, the product has low odor and white color. Moreover, the ethylene-propylene propylene rubber grafted maleic anhydride does not contain harmful substances, and is environmentally safe. The preparation method of the ethylene propylene diene rubber grafted maleic anhydride according to the invention only needs to mix the components according to the formula and melt-graft and extrude to obtain the ethylene propylene rubber grafted maleic anhydride, and gives three The high grafting rate of ethylene-propylene rubber grafted maleic anhydride, the preparation method is simple, the conditions are easy to control, the cost is low, the equipment requirements are low, and it is suitable for industrial production.
附图说明 DRAWINGS
下面将结合附图及实施例对本发明作进一步说明, 附图中: 图 1为本发明实施例三元乙丙橡胶接枝马来酸酐制备方法的工艺流 程示意图。  The invention will be further described with reference to the accompanying drawings and embodiments. Fig. 1 is a schematic view showing the process flow of the preparation method of the ethylene propylene diene rubber grafted maleic anhydride according to the embodiment of the present invention.
具体实施方式 detailed description
为了使本发明要解决的技术问题、 技术方案及有益效果更加清楚明 白, 以下结合实施例与附图, 对本发明进行进一步详细说明。  In order to make the technical problems, technical solutions and beneficial effects to be solved by the present invention clearer, the present invention will be further described in detail below with reference to the embodiments and drawings.
本发明实施例提供一种接枝率高, 产品异味小, 颜色白的三元乙丙 橡胶接枝马来酸酐。 该三元乙丙橡胶接枝马来酸酐包括如下重量百分比 的配方组分:  The embodiment of the invention provides a grafted maleic anhydride of ethylene propylene diene with high grafting rate, small odor and white color. The EPDM grafted maleic anhydride comprises the following weight percentages of the formulation components:
三元乙丙橡胶 94 - 97%  EPDM 94 - 97%
引发剂 0.1 ~ 0.4%  Initiator 0.1 ~ 0.4%
马来酸酐 1 ~ 3%  Maleic anhydride 1 ~ 3%
苯乙烯单体 0.5 ~ 3%  Styrene monomer 0.5 ~ 3%
六曱基磷酸三胺 0.1 ~ 0.8%。  Hexamethylphosphoric acid triamine 0.1 ~ 0.8%.
该三元乙丙橡胶接枝马来酸酐以三元乙丙橡胶为接枝基体, 马来酸 酐为接枝单体, 在熔融挤出过程中在引发剂作用下进行接枝, 接枝率和 接枝效率高, 异味小, 颜色白, 具体性能参数请参见下文表 1。  The EPDM grafted maleic anhydride is grafted with ethylene propylene diene monomer, maleic anhydride is grafted monomer, grafted under the action of initiator during melt extrusion, graft ratio and The grafting efficiency is high, the odor is small, the color is white, and the specific performance parameters are shown in Table 1 below.
其中, 苯乙烯单体能有效抑制 MAH本身的分子之间发生共聚与交 联, 使得 EPDM与 MAH两者的分子之间充分发生接枝反应; 六曱基磷 酸三胺是给电子体, 在熔融接枝反应过程中, 其提供电子并将电子给予 阳离子中间体, 并终止链增长, 起到抑制阳离子的聚合反应的作用, 从 而能有效抑制各组分之间发生交联反应, 提高接枝率。 因此, 苯乙烯单 体、 六曱基磷酸三胺在熔融挤出过程, 能有效地防止共聚与交联等副反 应发生, 提高三元乙丙橡胶接枝马来酸酐的接枝率。 通过三元乙丙橡胶 与马来酸酐的接枝改性, 有效改善了 EPDM本身的极性, 提高了其与聚 酰胺、 聚酯等极性塑料的相容性, 增加了三元乙丙橡胶接枝马来酸酐的 应用范围。  Among them, the styrene monomer can effectively inhibit the copolymerization and cross-linking between the molecules of MAH itself, so that the grafting reaction between the molecules of EPDM and MAH is sufficient; the hexamethylene phosphate triamine is the electron donor, in the melting During the grafting reaction, it supplies electrons and electrons to the cationic intermediate, and terminates the chain growth, thereby inhibiting the polymerization of the cations, thereby effectively inhibiting the crosslinking reaction between the components and increasing the grafting ratio. . Therefore, in the melt extrusion process, the styrene monomer and the hexamethylphosphoric acid triamine can effectively prevent the occurrence of side reactions such as copolymerization and crosslinking, and increase the graft ratio of the ethylene propylene diene monomer grafted maleic anhydride. Through the graft modification of EPDM with maleic anhydride, the polarity of EPDM itself is effectively improved, its compatibility with polar plastics such as polyamide and polyester is improved, and EPDM rubber is added. The application range of grafted maleic anhydride.
优选地,上述三元乙丙橡胶优选为门尼粘度是 40 ~ 80的三元乙丙橡 胶, 如选用门尼粘度 60的陶氏化学公司生产品牌号 4725P的三元乙丙 橡胶, 其重量百分含量优选为 95 ~ 96%。 该优选门尼粘度的三元乙丙橡 胶作为接枝基体, 能有效使得三元乙丙橡胶接枝马来酸酐的流动性和韧 性均衡。 上述引发剂优选为双- (叔丁过氧异丙基)苯 (BIPB ), 如阿克苏诺贝 尔生产的商品牌号 14S-FL,其重量百分含量优选为 0.2 ~ 0.3%。该双- (叔 丁过氧异丙基)苯能在接枝反应的条件下分解产生自由基,并能有效的促 使三元乙丙橡胶分子链产生自由基, 并与马来酸酐接枝, 提高接枝率, 如在下文表 1中实施例 1、 2的接枝率可高达 1.42%, 接枝效率也可高达 81.7%。 当然, 该引发剂也可以使用本领域其他的引发剂, 如过氧化二 异丙苯(DCP )。 但是经发明人研究发现, 釆用其他的引发剂, 如 DCP 会使得三元乙丙橡胶与马来酸酐的接枝效率降低至 67.5%, 接枝率降至 0.81% , 马来酸酐残留量较大, 交联率较高。 而且还会导致三元乙丙橡 胶接枝马来酸酐成品颜色交黄, 材料异味增大。 Preferably, the above ethylene propylene diene rubber is preferably an ethylene propylene diene rubber having a Mooney viscosity of 40 to 80, such as an ethylene propylene diene rubber of the brand number 4725P manufactured by Dow Chemical Co., Ltd. having a Mooney viscosity of 60, and the weight thereof is 100%. The content of the fraction is preferably 95 to 96%. The preferred Mooney viscosity ethylene propylene diene monomer is used as a graft base to effectively balance the fluidity and toughness of the ethylene propylene diene monomer grafted maleic anhydride. The above initiator is preferably bis-(tert-butylperoxyisopropyl)benzene (BIPB), such as the commercial brand No. 14S-FL manufactured by AkzoNobel, preferably in a weight percentage of 0.2 to 0.3%. The bis-(tert-butylperoxyisopropyl)benzene can be decomposed to generate free radicals under the condition of grafting reaction, and can effectively promote the production of free radicals in the ethylene propylene diene rubber molecular chain and graft with maleic anhydride. The graft ratio was increased, as in the case of Examples 1 and 2 below, the graft ratio was as high as 1.42%, and the grafting efficiency was also as high as 81.7%. Of course, other initiators in the art, such as dicumyl peroxide (DCP), can also be used as the initiator. However, the inventors found that the use of other initiators, such as DCP, reduced the grafting efficiency of EPDM to maleic anhydride to 67.5%, the grafting rate to 0.81%, and the maleic anhydride residue. Large, high cross-linking rate. Moreover, the finished product of the ethylene propylene diene monomer grafted maleic anhydride has a yellowish color and the odor of the material is increased.
上述马来酸酐的重量百分含量优选为 1.5 ~ 2.5%。 马来酸酐为无色 针状晶体, 分子呈强极性, 如上海长风有限公司生产的马来酸酐。 将马 来酸酐与非极性的三元乙丙橡胶接枝后, 使得三元乙丙橡胶主链上引入 了强极性的该侧基, 从而增强了三元乙丙橡胶接枝马来酸酐材料与其他 极性塑料的相容性, 使得其他极性塑料分散得更加均勾和细致化, 大幅 度提高他们的共混硫化力学性能。  The above maleic anhydride is preferably present in an amount of from 1.5 to 2.5% by weight. Maleic anhydride is a colorless needle crystal with a strong polarity, such as maleic anhydride produced by Haichang Wind Co., Ltd. After grafting maleic anhydride with non-polar EPDM rubber, the strong polar side group is introduced into the ethylene dipropylene rubber main chain, thereby enhancing the ethylene propylene rubber grafted maleic anhydride. The compatibility of the materials with other polar plastics makes the other polar plastics more evenly and finely dispersed, greatly improving their blending and vulcanization mechanical properties.
上述苯乙烯单体的重量百分含量优选为 1 ~ 2%。 该苯乙烯单体为无 色、 有特殊香气的油状液体, 可以选用茂名石化生产的工业优级苯乙烯 单体。其在接枝过程中,能抑制 MAH分子之间的共聚与交联,使得 EPDM 与 MAH两者的分子之间充分发生接枝反应。 如在实施例 1 中含有苯乙 烯单体时, 三元乙丙橡胶接枝马来酸酐的接枝率高达 0.98%, 接枝效率 高达 81.7%。 当不含有该苯乙烯单体时, 三元乙丙橡胶接枝马来酸酐的 接枝率只为 0.72% , 接枝效率只有 60% , 如对比实例 2。  The weight percentage of the above styrene monomer is preferably from 1 to 2%. The styrene monomer is a colorless, oil-like liquid with a special aroma, and an industrial grade styrene monomer produced by Maoming Petrochemical can be used. During the grafting process, it can inhibit the copolymerization and cross-linking between MAH molecules, so that the grafting reaction between the molecules of EPDM and MAH is sufficient. When the styrene monomer was contained in Example 1, the graft ratio of the ethylene propylene diene monomer grafted maleic anhydride was as high as 0.98%, and the grafting efficiency was as high as 81.7%. When the styrene monomer was not contained, the graft ratio of the ethylene propylene diene monomer grafted maleic anhydride was only 0.72%, and the grafting efficiency was only 60%, as in Comparative Example 2.
上述六曱基磷酸三胺的重量百分含量优选为 0.2 ~ 0.5%。 该六曱基 磷酸三胺是一种无色透明液体, 可以选用如上海鸣龙化工有限公司生产 的分析纯级六曱基磷酸三胺。 其在接枝过程中, 能有效抑制各组分之间 发生交联反应, 提高接枝率, 参见实施例 1、 2和对比实例 3。  The above hexamethylphosphoric acid triamine preferably has a weight percentage of 0.2 to 0.5%. The hexamethylphosphoric acid triamine is a colorless transparent liquid, and an analytical grade of hexamethylene phosphate triamine such as that produced by Shanghai Minglong Chemical Co., Ltd. can be used. During the grafting process, it is possible to effectively inhibit the crosslinking reaction between the components and increase the grafting ratio, see Examples 1, 2 and Comparative Example 3.
进一步地, 在上述实施例的基础上, 上述三元乙丙橡胶接枝马来酸 酐还可包含如下重量百分含量的配方组分:  Further, based on the above examples, the above ethylene propylene diene rubber grafted maleic anhydride may further comprise the following weight percent of the formulation components:
抗氧剂 0.2 ~ 0.4%, 和 /或  Antioxidant 0.2 ~ 0.4%, and / or
其它助剂 0.5 ~ 1%。  Other additives 0.5 ~ 1%.
优选的,上述抗氧剂为主抗氧剂与辅抗氧剂按质量比为 2: 1的复配 物, 其中主抗氧剂为四 [β-(3,5-二叔丁基 -4-羟基苯基)丙酸]季戊四醇酯, 辅抗氧剂为三 (2,4-二叔丁基 )亚磷酸苯酯。 该抗氧剂组分能有效提高本 实施例三元乙丙橡胶接枝马来酸酐的抗氧化性能, 延长其使用寿命。 作 为主抗氧剂的四 [β-(3,5-二叔丁基 -4-羟基苯基)丙酸]季戊四醇酯与作为辅 抗氧剂的三 (2,4-二叔丁基 )亚磷酸苯酯可以分别是 Ciba公司生产的商品 牌号 IrganoxlOlO和 Irganoxl68。该优选的抗氧剂对三元乙丙橡胶接枝马 来酸酐的抗氧化性能改性效果更好。 当然, 如果对本实施例三元乙丙橡 胶接枝马来酸酐的抗氧化性能要求比较低, 也可以釆用本领域其他抗氧 剂。 Preferably, the above antioxidant is a compound having a mass ratio of 2:1 as a primary antioxidant and a secondary antioxidant, wherein the primary antioxidant is tetra[β-(3,5-di-tert-butyl-4) -Hydroxyphenyl)propionic acid] pentaerythritol ester, the secondary antioxidant is phenyl tris(2,4-di-tert-butyl) phosphite. The antioxidant component can effectively improve the oxidation resistance of the EPDM grafted maleic anhydride of the present embodiment and prolong its service life. Tetrakis[β-(3,5-di-tert-butyl-4-hydroxyphenyl)propanoate]pentaerythritol ester as main antioxidant and tris(2,4-di-tert-butyl) sub-as a secondary antioxidant Phenyl phosphate can be produced by Ciba The brands IrganoxlOlO and Irganoxl68. The preferred antioxidant has a better effect on the oxidation resistance of the ethylene propylene diene monomer grafted maleic anhydride. Of course, if the oxidation resistance of the ethylene propylene diene rubber grafted maleic anhydride of the present embodiment is relatively low, other antioxidants in the art can also be used.
上述其它助剂包括润滑剂和 /或加工助剂。 其中, 加工助剂包括热稳 定剂。 该润滑剂组分可以釆用本领域常用的润滑剂。 能在熔融挤出过程 中黏附在其他组分表面, 使得各组分充分分散, 使得本实施例三元乙丙 橡胶接枝马来酸酐的性能稳定。 根据需要加入加工助剂的种类, 如热稳 定剂, 可以改善三元乙丙橡胶接枝马来酸酐相关的加工性能。  Other auxiliaries mentioned above include lubricants and/or processing aids. Among them, processing aids include thermal stabilizers. The lubricant component can be a lubricant commonly used in the art. It can adhere to the surface of other components during the melt extrusion process, so that the components are sufficiently dispersed, so that the performance of the ethylene propylene diene grafted maleic anhydride of the present embodiment is stable. The processing properties associated with the grafting of maleic anhydride of EPDM rubber can be improved by adding a type of processing aid, such as a thermal stabilizer, as needed.
本发明实施例还提供了上述三元乙丙橡胶接枝马来酸酐的制备方 法, 其工艺流程如图 1所示。 该方法包括如下步骤:  The embodiment of the invention further provides a method for preparing the above-mentioned ethylene propylene diene rubber grafted maleic anhydride, and the process flow thereof is shown in FIG. 1 . The method comprises the following steps:
501. 称取配方组分:按照上述三元乙丙橡胶接枝马来酸酐的配方组 分分别称取各组分;  501. Weighing the formulation components: weigh each component according to the above-mentioned ethylene-propylene rubber grafted maleic anhydride formulation component;
502. 制备第一溶液:将步骤 S01中称取的组分中的引发剂溶解于组 分中的苯乙烯单体中;  502. preparing a first solution: dissolving the initiator in the component weighed in step S01 in the styrene monomer in the component;
503. 制备混合物料:将步骤 S01中称取的组分中除引发剂和苯乙烯 单体以外的其他组分, 例如三元乙丙橡胶、 马来酸酐、 六曱基磷酸三胺 等 (根据配方组分, 还可进一步包括抗氧剂、 其它助剂等)加入到步骤 S02中制备的第一溶液中, 得到混合物料;  503. preparing a mixture material: the components other than the initiator and the styrene monomer in the component weighed in step S01, such as ethylene propylene diene monomer, maleic anhydride, hexamethylene phosphate, etc. (according to The formulation component may further include an antioxidant, other auxiliary agent, etc.) added to the first solution prepared in step S02 to obtain a mixed material;
504. 熔融挤出: 将步骤 S03中的混合物料进行熔融挤出, 造粒, 得 到三元乙丙橡胶接枝马来酸酐。  504. Melt extrusion: The mixed material in the step S03 is melt-extruded and granulated to obtain an ethylene propylene diene monomer grafted maleic anhydride.
具体地, 上述步骤 S01中, 三元乙丙橡胶接枝马来酸酐的配方以及 配方中的各组分优选含量和种类如上文所述, 为了节约篇幅, 在此不再 赘述。  Specifically, in the above step S01, the formulation and the content and the kind of each component in the formula of the ethylene propylene diene rubber grafted maleic anhydride are as described above, and in order to save space, no further details are provided herein.
上述步骤 S02中, 在将引发剂溶解于苯乙烯单体中过程中, 可以緩 慢搅拌, 直至引发剂全部溶解, 使得两者充分混合。  In the above step S02, during the process of dissolving the initiator in the styrene monomer, the stirring may be slowed until the initiator is completely dissolved, so that the two are thoroughly mixed.
上述步骤 S03中, 在将其余的组分加入第一溶液中时, 为使得各组 分充分混合均勾, 各组分可以在混合器中进行混合。  In the above step S03, when the remaining components are added to the first solution, in order to make the components sufficiently mixed, the components may be mixed in a mixer.
上述步骤 S04中, 混合物料进行熔融挤出釆用双螺杆挤出机挤出。 通过对挤出时间和温度的控制, 使得三元乙丙橡胶接枝马来酸酐配方中 的各组分熔融, 同时引发剂产生自由基, 从而引发三元乙丙橡胶与马来 酸酐之间发生接枝改性。 其中, 在挤出过程中, 混合物料在双螺杆挤出 机中各区段的温度分别优选为: 一区温度 140 ~ 145°C , 二区温度 140 ~ 150°C , 三区温度 150 ~ 160°C , 四区温度 145 ~ 155 °C ,机头 150 ~ 160 °C ; 螺杆转速 240 ~ 20 r/min, 停留时间 3 ~ 6min, 压力为 12 ~ 18MPa。 该优 选的熔融接枝温度和时间能提高三元乙丙橡胶与马来酸酐的接枝效率和 接枝率。 上述实施例三元乙丙橡胶接枝马来酸酐的制备方法只需按配方将各 组分混合并在适当的温度和时间下挤出造粒即可得到产品, 在熔融挤出 过程中, 在引发剂的作用下, 引发三元乙丙橡胶与马来酸酐之间发生接 枝改性, 获得接枝率高的三元乙丙橡胶接枝马来酸酐材料, 同时赋予了 该三元乙丙橡胶接枝马来酸酐材料的异味小, 颜色白。 其制备方法工艺 简单, 条件易控, 成本低廉, 对设备要求低, 适于工业化生产。 另外, 配方各组分安全无毒, 与人体接触不会造成对人体的伤害, 安全环保。 In the above step S04, the mixture is melt extruded and extruded through a twin-screw extruder. By controlling the extrusion time and temperature, the components in the EPDM grafted maleic anhydride formulation are melted, and the initiator generates free radicals, thereby causing the occurrence of ethylene propylene diene rubber and maleic anhydride. Graft modification. Wherein, during the extrusion process, the temperature of each section of the mixture in the twin-screw extruder is preferably: a zone temperature of 140 to 145 ° C, a zone temperature of 140 to 150 ° C, and a zone temperature of 150 to 160 °. C, four zones temperature 145 ~ 155 °C, head 150 ~ 160 °C; screw speed 240 ~ 20 r / min, residence time 3 ~ 6min, pressure 12 ~ 18MPa. The preferred melt grafting temperature and time can increase the grafting efficiency and grafting ratio of the ethylene propylene diene monomer to maleic anhydride. The preparation method of the above-mentioned ethylene propylene diene rubber grafted maleic anhydride only needs to mix the components according to the formula and extrude and granulate at an appropriate temperature and time to obtain a product, in the melt extrusion process, Under the action of the initiator, the graft modification between the ethylene propylene diene rubber and the maleic anhydride is initiated, and the ethylene propylene glycol grafted maleic anhydride material with high grafting rate is obtained, and the EPDM is given. The rubber-grafted maleic anhydride material has a small odor and a white color. The preparation method has the advantages of simple process, easy control of conditions, low cost, low requirements on equipment, and is suitable for industrial production. In addition, the components of the formula are safe and non-toxic, and contact with the human body will not cause harm to the human body, and is safe and environmentally friendly.
现以具体三元乙丙橡胶与马来酸酐的配方和制备方法为例, 对本发 明进行进一步详细说明。  The present invention will now be further described in detail by taking the formulation and preparation method of specific EPDM and maleic anhydride as examples.
以下各实施例三元乙丙橡胶与马来酸酐的配方中, 各组分的百分含 量为重量百分比。 EPDM选用门尼粘度 60 (陶氏化学公司生产的, 商品 牌号 4725P ), BIPB 选用分析纯级 (阿克苏诺贝尔生产的, 商品牌号 14S-FL ), 马来酸酐选用工业级无色针状晶体结构 (上海长风有限公司 生产), 苯乙烯单体选用工业优级(茂名石化生产), 六曱基磷酸三胺选 用分析纯级 (上海鸣龙化工有限公司生产), 抗氧剂为四 [ β - ( 3 , 5-二 叔丁基 -4-羟基苯基)丙酸]季戊四醇酯与三 (2,4-二叔丁基 )亚磷酸苯酯复 配物 ( Ciba公司生产, 商品牌号分别为 IrganoxlOlO , 和 Irganoxl68 )。  In the formulations of EPDM and maleic anhydride in the following examples, the percentage of each component is a percentage by weight. EPDM uses Mooney viscosity 60 (produced by The Dow Chemical Company, product grade 4725P), BIPB uses analytical grade (produced by AkzoNobel, product grade 14S-FL), and maleic anhydride uses industrial grade colorless needle crystal structure. (produced by Shanghai Changfeng Co., Ltd.), styrene monomer used in industrial grade (Maoming Petrochemical production), hexamethylenephosphoric acid triamine selected analytical grade (produced by Shanghai Minglong Chemical Co., Ltd.), antioxidant is four [β - (3,5-di-tert-butyl-4-hydroxyphenyl)propanoic acid] pentaerythritol ester and phenyl (3,4-di-tert-butyl) phosphite complex (produced by Ciba, the product grades are IrganoxlOlO, and Irganoxl68).
实施例 1  Example 1
一种三元乙丙橡胶接枝马来酸酐, 其重量百分比配方组分参见下述 表 1。  An ethylene propylene diene monomer grafted maleic anhydride having a weight percent formulation component as shown in Table 1 below.
其制备方法如下:  The preparation method is as follows:
将苯乙烯单体按重量比为 1%称好倒入容器, BIPB 0.15%溶解于苯 乙烯单体中, 搅拌均匀, 再按 EPDM 96.25%、 马来酸酐 1.2%、 六曱基 磷酸三胺 0.4 % 、 1010/168 0.2/0.1 %, 其他加工助剂 0.7 %称好, 倒入搅 拌器, 将前面配好的苯乙烯 /BIPB 混合溶液緩慢滴加到物料中, 搅拌均 匀。 将混合好的物料加入到双螺杆挤出机的料斗中, 经熔融反应接枝, 挤出造粒。 其中, 螺杆各加温区温度设置分别为: 一区温度: 140°C ; 二 区: 150°C ; 三区: 160°C ; 四区: 150°C ; 机头: 160 °C ; 螺杆转速 280, 停留时间 3 ~ 6min, 压力为 15MPa。  The styrene monomer is weighed into a container at a weight ratio of 1%, BIPB 0.15% is dissolved in the styrene monomer, stirred evenly, and then EPDM 96.25%, maleic anhydride 1.2%, hexamethylenephosphoric acid triamine 0.4 %, 1010/168 0.2/0.1%, 0.7% of other processing aids are weighed, pour into the stirrer, slowly add the styrene/BIPB mixed solution prepared in front to the material, and mix well. The mixed material is added to a hopper of a twin-screw extruder, grafted by a melt reaction, and extruded and granulated. Among them, the temperature setting of each heating zone of the screw is: one zone temperature: 140 °C; two zones: 150 °C; three zones: 160 °C; four zones: 150 °C; head: 160 °C; 280, residence time 3 ~ 6min, pressure 15MPa.
实施例 2  Example 2
一种三元乙丙橡胶接枝马来酸酐, 其重量百分比配方组分参见下述 表 1。  An ethylene propylene diene monomer grafted maleic anhydride having a weight percent formulation component as shown in Table 1 below.
其制备方法如下:  The preparation method is as follows:
将苯乙烯单体按重量比为 1%称好倒入容器, BIPB 0.15 %溶解于苯 乙烯单体中, 搅拌均勾, 再按 EPDM 95.65%、 马来酸酐 1.8%、 六曱基 磷酸三胺 0.4 % 、 1010/168 0.2/0.1 %, 其他加工助剂 0.7 %称好, 倒入搅 拌器, 将前面配好的苯乙烯 /BIPB 混合溶液緩慢滴加到物料中, 搅拌均 匀。 将混合好的物料加入到双螺杆挤出机的料斗中, 经熔融反应接枝, 挤出造粒。 其中, 螺杆各加温区温度设置分别为: 一区温度: 140°C ; 二 区: 150°C ; 三区: 160°C ; 四区: 150°C ; 机头: 160 °C ; 螺杆转速 280, 停留时间 3 ~ 6min, 压力为 15MPa。 The styrene monomer is weighed into a container at a weight ratio of 1%, BIPB 0.15 % is dissolved in the styrene monomer, stirred and hooked, and then EPDM 95.65%, maleic anhydride 1.8%, hexamethylenephosphoric acid triamine 0.4 %, 1010/168 0.2/0.1 %, 0.7% of other processing aids are weighed, pour into the stirrer, slowly add the previously prepared styrene/BIPB mixed solution to the material, stir Evenly. The mixed material is added to a hopper of a twin-screw extruder, grafted by a melt reaction, and extruded and granulated. Among them, the temperature setting of each heating zone of the screw is: one zone temperature: 140 °C; two zones: 150 °C; three zones: 160 °C; four zones: 150 °C; head: 160 °C; 280, residence time 3 ~ 6min, pressure 15MPa.
实施例 3  Example 3
一种三元乙丙橡胶接枝马来酸酐, 其重量百分比配方组分参见下述 表 1。  An ethylene propylene diene monomer grafted maleic anhydride having a weight percent formulation component as shown in Table 1 below.
其制备方法如下:  The preparation method is as follows:
将苯乙烯单倒入容器, BIPB溶解于苯乙烯单体中, 搅拌均勾, 再将 EPDM、 马来酸酐、 六曱基磷酸三胺倒入搅拌器, 将前面配好的苯乙烯 /BIPB 混合溶液緩慢滴加到物料中, 搅拌均勾。 将混合好的物料加入到 双螺杆挤出机的料斗中, 经熔融反应接枝, 挤出造粒。 其中, 螺杆各加 温区温度设置分别为: 一区温度: 145 °C ; 二区: 150°C ; 三区: 150°C ; 四区: 155 °C ;机头: 160°C ;螺杆转速 320,停留时间 3min,压力为 18MPa。  Pour styrene into a container, BIPB is dissolved in styrene monomer, stir and hook, then EPDM, maleic anhydride, hexamethylphosphoric acid triamine is poured into the blender, and the front styrene/BIPB is mixed. The solution was slowly added dropwise to the material and stirred. The mixed material is added to a hopper of a twin-screw extruder, grafted by a melt reaction, and extruded and granulated. Among them, the temperature setting of each heating zone of the screw is: one zone temperature: 145 °C; two zones: 150 °C; three zones: 150 °C; four zones: 155 °C; head: 160 °C; 320, residence time 3 min, pressure 18 MPa.
实施例 4  Example 4
一种三元乙丙橡胶接枝马来酸酐, 其重量百分比配方组分参见下述 表 1。  An ethylene propylene diene monomer grafted maleic anhydride having a weight percent formulation component as shown in Table 1 below.
EPDM 96 %、 BIPB 0.2 %、 苯乙烯单体 1 % 、 马来酸酐 1.5 %、 六 曱基碑酸三胺 0.3 %、 抗氧剂 1010 0.1 %、 抗氧剂 168 0.1 %、 热稳 定剂 0.8 %。  EPDM 96%, BIPB 0.2%, styrene monomer 1%, maleic anhydride 1.5%, hexamethylene triamine 0.3%, antioxidant 1010 0.1%, antioxidant 168 0.1%, heat stabilizer 0.8% .
其制备方法如下:  The preparation method is as follows:
将苯乙烯单倒入容器, BIPB溶解于苯乙烯单体中, 搅拌均勾, 再将 EPDM、 马来酸酐、 六曱基磷酸三胺、 1010/168、 热稳定剂倒入搅拌器, 将前面配好的苯乙烯 /BIPB 混合溶液緩慢滴加到物料中, 搅拌均勾。 将 混合好的物料加入到双螺杆挤出机的料斗中, 经熔融反应接枝, 挤出造 粒。 其中, 螺杆各加温区温度设置分别为: 一区温度: 140°C ; 二区: 150 °C ; 三区: 160°C ; 四区: 150°C ; 机头: 160°C ; 螺杆转速 240 , 停留时 间 6min, 压力为 12MPa。  Pour styrene into a container, BIPB is dissolved in styrene monomer, stirred and hooked, and then EPDM, maleic anhydride, hexamethylphosphoric acid triamine, 1010/168, heat stabilizer is poured into the mixer, the front The prepared styrene/BIPB mixed solution is slowly added dropwise to the material and stirred. The mixed material is added to a hopper of a twin-screw extruder, grafted by a melt reaction, and extruded and granulated. Among them, the temperature setting of each heating zone of the screw is: one zone temperature: 140 °C; two zones: 150 °C; three zones: 160 °C; four zones: 150 °C; head: 160 °C; 240, residence time 6min, pressure 12MPa.
对比实例 1  Comparative example 1
一种三元乙丙橡胶接枝马来酸酐, 其重量百分比配方组分参见下述 表 1。  An ethylene propylene diene monomer grafted maleic anhydride having a weight percent formulation component as shown in Table 1 below.
其制备方法如下:  The preparation method is as follows:
将苯乙烯单体按重量比为 1%, 称好倒入容器, DCP 0.15 %溶解于 苯乙烯单体中, 搅拌均匀, 再按 EPDM 96.25 %, 马来酸酐 1.2 %, 六曱 基碑酸三胺 0.4 %, 1010/168 0.2/0.1 %, 其他 0.7 %称好, 倒入搅拌器, 将前面配好的苯乙烯 /BIPB 混合溶液緩慢滴加到物料中, 搅拌均勾。 将 混合好的物料加入到双螺杆挤出机的料斗中, 经熔融反应接枝, 挤出造 粒。 其中, 螺杆各加温区温度设置分别为: 一区温度: 140°C; 二区: 150 °C; 三区: 160°C; 四区: 150°C; 机头: 160°C; 螺杆转速 280, 停留时 间 3 ~ 6min, 压力为 15MPa。 The styrene monomer is 1% by weight, and is poured into the container. DCP 0.15 % is dissolved in the styrene monomer, stirred evenly, and then EPDM 96.25 %, maleic anhydride 1.2 %, hexamethylene sulfonate Amine 0.4%, 1010/168 0.2/0.1%, the other 0.7% is weighed, pour into the stirrer, slowly add the previously prepared styrene/BIPB mixed solution to the material, stir and hook. The mixed material is added to the hopper of the twin-screw extruder, grafted by melt reaction, and extruded. Granules. Among them, the temperature setting of each heating zone of the screw is: one zone temperature: 140 °C; two zones: 150 °C; three zones: 160 °C; four zones: 150 °C; head: 160 °C; 280, residence time 3 ~ 6min, pressure 15MPa.
对比实例 2  Comparative example 2
一种三元乙丙橡胶接枝马来酸酐, 其重量百分比配方组分参见下述 表 1。  An ethylene propylene diene monomer grafted maleic anhydride having a weight percent formulation component as shown in Table 1 below.
其制备方法如下:  The preparation method is as follows:
将 BIPB按重量比为 0.15%、 EPDM 97.25%, 马来酸酐 1.2%、 六曱 基磷酸三胺 0.4%、 1010/1680.2/0.1 %, 其他 0.7 %称好, 倒入搅拌器, 搅拌均勾。 将混合好的物料加入到双螺杆挤出机的料斗中, 经熔融反应 接枝, 挤出造粒。 其中, 螺杆各加温区温度设置分别为: 一区温度: 140 。C; 二区: 150°C; 三区: 160°C; 四区: 150°C; 机头: 160°C; 螺杆转 速 280 , 停留时间 3 ~ 6min, 压力为 15MPa。  The BIPB was 0.15% by weight, 97.25% by weight of EPDM, 1.2% of maleic anhydride, 0.4% of hexamethylphosphoric acid triamide 0.4%, 1010/1680.2/0.1%, and the other 0.7% was weighed, poured into a stirrer, and stirred. The mixed material is added to a hopper of a twin-screw extruder, grafted by a melt reaction, and extruded and granulated. Among them, the temperature setting of each heating zone of the screw is: one zone temperature: 140. C; Zone 2: 150 ° C; Zone 3: 160 ° C; Zone 4: 150 ° C; Head: 160 ° C; Screw speed 280, Residence time 3 ~ 6 min, pressure 15 MPa.
对比实例 3  Comparative example 3
一种三元乙丙橡胶接枝马来酸酐, 其重量百分比配方组分参见下述 表 1。  An ethylene propylene diene monomer grafted maleic anhydride having a weight percent formulation component as shown in Table 1 below.
其制备方法如下:  The preparation method is as follows:
将苯乙烯单体按重量比为 1%, 称好倒入容器, BIPB 0.15%溶解于 苯乙烯单体中, 搅拌均勾, 再按 EPDM 96.65%, 马来酸酐 1.2%, 1010/1680.2/0.1 %, 其他 0.7%称好, 倒入搅拌器, 将前面配好的苯乙烯 /BIPB 混合溶液緩慢滴加到物料中, 搅拌均勾。 将混合好的物料加入到 双螺杆挤出机的料斗中, 经熔融反应接枝, 挤出造粒。 其中, 螺杆各加 温区温度设置分别为: 一区温度: 140°C; 二区: 150°C; 三区: 160°C; 四区: 150°C; 机头: 160°C; 螺杆转速 280, 停留时间 3 ~6min, 压力 为 15MPa。  The styrene monomer is 1% by weight, and is poured into the container. BIPB 0.15% is dissolved in the styrene monomer, stirred and hooked, and then EPDM 96.65%, maleic anhydride 1.2%, 1010/1680.2/0.1 %, other 0.7% is good, pour into the blender, slowly add the styrene/BIPB mixed solution prepared in front to the material, stir and hook. The mixed material is added to a hopper of a twin-screw extruder, grafted by a melt reaction, and extruded and granulated. Among them, the temperature setting of each heating zone of the screw is: one zone temperature: 140°C; two zones: 150°C; three zones: 160°C; four zones: 150°C; head: 160°C; 280, residence time 3 ~ 6min, pressure 15MPa.
对比实例 4  Comparative example 4
一种三元乙丙橡胶接枝马来酸酐, 其重量百分比配方组分参见下述 表 1。  An ethylene propylene diene monomer grafted maleic anhydride having a weight percent formulation component as shown in Table 1 below.
其制备方法如下:  The preparation method is as follows:
将苯乙烯单体按重量比为 1%称好倒入容器, BIPB 0.15%溶解于苯 乙烯单体中, 搅拌均匀, 再按 EPDM 96.25%、 马来酸酐 1.2%、 六曱基 磷酸三胺 0.4%、 1010/1680.2/0.1%, 其他 0.7 %称好, 倒入搅拌器, 将 前面配好的苯乙烯 /BIPB 混合溶液緩慢滴加到物料中, 搅拌均勾。 将混 合好的物料加入到双螺杆挤出机的料斗中, 经熔融反应接枝,挤出造粒。 其中, 螺杆各加温区温度设置分别为: 一区温度: 140°C; 二区: 150°C; 三区: 160°C; 四区: 150°C; 机头: 160°C; 螺杆转速 200 r/min, 停留时 间 Ί ~ lOmin, 压力为 15MPa。 对比实例 5 The styrene monomer is weighed into a container at a weight ratio of 1%, BIPB 0.15% is dissolved in the styrene monomer, stirred evenly, and then EPDM 96.25%, maleic anhydride 1.2%, hexamethylenephosphoric acid triamine 0.4 %, 1010/1680.2/0.1%, other 0.7% is good, pour into the stirrer, slowly add the styrene/BIPB mixed solution prepared in front to the material, stir and hook. The mixed material is added to a hopper of a twin-screw extruder, grafted by a melt reaction, and extruded and granulated. Among them, the temperature setting of each heating zone of the screw is: one zone temperature: 140°C; two zones: 150°C; three zones: 160°C; four zones: 150°C; head: 160°C; 200 r/min, residence time Ί ~ lOmin, pressure 15 MPa. Comparative example 5
一种三元乙丙橡胶接枝马来酸酐, 其重量百分比配方组分参见下述 表 1。  An ethylene propylene diene monomer grafted maleic anhydride having a weight percent formulation component as shown in Table 1 below.
其制备方法如下:  The preparation method is as follows:
将苯乙烯单体按重量比为 1%称好倒入容器, BIPB 0.15%溶解于苯 乙烯单体中, 搅拌均匀, 再按 EPDM 96.25%, 马来酸酐 1.2%, 六曱基 磷酸三胺 0.4% , 1010/1680.2/0.1%, 其他 0.7%称好, 倒入搅拌器, 将 前面配好的苯乙烯 /BIPB 混合溶液緩慢滴加到物料中, 搅拌均勾。 将混 合好的物料加入到双螺杆挤出机的料斗中, 经熔融反应接枝,挤出造粒。 其中, 螺杆各加温区温度设置分别为: 一区温度: 140°C; 二区: 150°C; 三区: 160°C; 四区: 150°C; 机头: 160 °C; 螺杆转速 360 r/min, 停留时 间 l ~3min, 压力为 15MPa。  The styrene monomer is weighed into a container at a weight ratio of 1%, BIPB 0.15% is dissolved in the styrene monomer, stirred evenly, and then EPDM 96.25%, maleic anhydride 1.2%, hexamethylenephosphoric acid triamine 0.4 % , 1010/1680.2/0.1%, other 0.7% is good, pour into the stirrer, slowly add the styrene/BIPB mixed solution prepared in front to the material, stir and hook. The mixed material is added to a hopper of a twin-screw extruder, grafted by a melt reaction, and extruded into pellets. Among them, the temperature setting of each heating zone of the screw is: one zone temperature: 140 °C; two zones: 150 °C; three zones: 160 °C; four zones: 150 °C; head: 160 °C; 360 r/min, residence time l ~ 3min, pressure 15MPa.
性能测试:  Performance Testing:
将上述实施例 1至实施例 2以及对比实例 1至对比实例 5制备的三 元乙丙橡胶接枝马来酸酐的接枝率和接枝效率釆用酸碱滴定进行测试, 测试结果分别如表 1, 另外, 上述实施例 3、 4制备的三元乙丙橡胶接枝 马来酸酐的接枝率和接枝效率与实施例的接枝率和接枝效率接近,另外, 三元乙丙橡胶接枝马来酸酐的气味很小, 颜色白。 The grafting ratio and grafting efficiency of the ethylene propylene terephthalate grafted maleic anhydride prepared in the above Examples 1 to 2 and Comparative Example 1 to Comparative Example 5 were tested by acid-base titration. The test results are shown in the table. 1. In addition, the graft ratio and grafting efficiency of the ethylene propylene diene rubber grafted maleic anhydride prepared in the above Examples 3 and 4 are close to the grafting ratio and grafting efficiency of the examples, and in addition, the ethylene propylene diene monomer rubber The grafted maleic anhydride has a low odor and a white color.
表 1 Table 1
Figure imgf000011_0001
由上表 1可以看出, 实施例 1和实施例 2制备三元乙丙橡胶接枝马 来酸酐的接枝效率和接枝率均 4艮高, 其中, 接枝效率分别达到 81.7%和 78.9%, 接枝率分别达到 0.98 %和 1.42 %, 而且气味 4艮小, 达到低气味 的要求, 颜色较白, 与其它工程塑料共混时, 不会影响最终制品的颜色。 实施例 3和实施例 4的接枝效率分别为 74.4%和 75.3%, 接枝效率高, 接枝率高, 实施例 3的气味小, 实施例 4更小, 均达到低气味的要求, 从颜色上来看, 实施例 4颜色较白, 效果非常好, 而实施例 3颜色稍微 有点微黄, 主要是因为没有添加抗氧剂的原因, 导致材料出现部分降解 氧化的原因。
Figure imgf000011_0001
It can be seen from the above Table 1 that the grafting efficiency and grafting ratio of the grafted maleic anhydride of EPDM rubber prepared in Example 1 and Example 2 were both high, wherein the grafting efficiency reached 81.7% and 78.9, respectively. %, the grafting rate is 0.98% and 1.42%, respectively, and the odor is 4艮, which achieves the requirement of low odor, and the color is white. When blended with other engineering plastics, it does not affect the color of the final product. The grafting efficiencies of Examples 3 and 4 were 74.4% and 75.3%, respectively, the grafting efficiency was high, the grafting ratio was high, the odor of Example 3 was small, and Example 4 was smaller, all of which met the requirements of low odor. In terms of color, the color of Example 4 was white, and the effect was very good, while the color of Example 3 was slightly yellowish, mainly because of the absence of the addition of an antioxidant, which caused the material to partially degrade and oxidize.
在对比实例 1中, 将 BIPB换成 DCP后, 材料的接枝率为 0.81 , 接 枝效率下降为 67.5%, 且颜色较黄, 材料异味严重, 马来酸酐残留量较 大, 交联率较高。 由此可看出, 引发剂的选择所制备的三元乙丙橡胶接 枝马来酸酐的接枝率、接枝效率、气味和成品颜色影响比较大,釆用 BIPB 引发剂所制备的三元乙丙橡胶接枝马来酸酐的相关性能远优于釆用其他 引发剂。  In Comparative Example 1, after converting BIPB to DCP, the graft ratio of the material was 0.81, the grafting efficiency was decreased to 67.5%, and the color was yellow, the material odor was serious, the maleic anhydride residue was large, and the crosslinking rate was higher. high. It can be seen that the graft ratio, grafting efficiency, odor and finished color of the EPDM grafted maleic anhydride prepared by the choice of initiator are relatively large, and the ternary prepared by the BIPB initiator is used. The related properties of ethylene-propylene rubber grafted maleic anhydride are much better than those of other initiators.
将对比实例 2 与实施例 1 相比, 未添加苯乙烯单体, 接枝效率从 81.7%降低为 60%, 苯乙烯单体在配方中起到抑制马来酸酐共聚的作用, 添加后可以有效的防止马来酸酐的共聚, 提高材料接枝效率。  Comparing Example 2 with Example 1, the grafting efficiency was reduced from 81.7% to 60% without adding styrene monomer, and the styrene monomer inhibited the copolymerization of maleic anhydride in the formulation, and was effective after the addition. Preventing the copolymerization of maleic anhydride and improving the grafting efficiency of the material.
将对比实例 3与实施例 1相比, 未添加六曱基碑酸三胺, 材料接枝 效率也有所下降, 从 81.7%下降到 68.3%, 在配方中, 添加剂六曱基碑 酸三胺起到一个抑制材料交联的作用, 在熔融接枝反应过程中, 六曱基 磷酸三胺是给电子体, 将电子给予阳离子中间体, 并终止链增长, 起到 抑制阳离子的聚合反应。  Comparing Example 3 with Example 1, the grafting efficiency of the material decreased with the addition of hexamethylene-based triamine, from 81.7% to 68.3%. In the formulation, the additive hexamethylene-based triamine To inhibit the crosslinking of the material, during the melt grafting reaction, the hexamethylphosphoric acid triamine is an electron donor, electrons are given to the cationic intermediate, and the chain growth is terminated to inhibit the polymerization of the cation.
将对比实例 4与实施例 1相比, 螺杆转速从 280下降到 200时, 熔 融接枝反应时间过长,从 3 ~ 6min上升到 7 ~ lOmin,材料接枝效率下降, 材料的交联率增加, 颜色变黄。  Comparing Example 4 with Example 1, when the screw rotation speed was decreased from 280 to 200, the melt grafting reaction time was too long, rising from 3 to 6 minutes to 7 to 10 minutes, the material grafting efficiency was decreased, and the crosslinking ratio of the material was increased. , the color turns yellow.
将对比实例 5与实施例 1相比, 螺杆转速从 280上升到 360 , 材料 熔融接枝反应时间变短, 从 3 ~ 6min下降到 1 ~ 3min, 材料接枝效率下 降明显, 很多马来酸酐还未来得及接枝到 EPDM上。  Comparing Example 5 with Example 1, the screw rotation speed increased from 280 to 360, and the material melt grafting reaction time became shorter, from 3 to 6 minutes to 1-3 minutes, the grafting efficiency of the material decreased significantly, and many maleic anhydride also In the future, it will be grafted onto EPDM.
由上述分析可知, 依据本发明的三元乙丙橡胶接枝马来酸酐及其制 备方法以三元乙丙橡胶为接枝基体, 马来酸酐为接枝单体, 在熔融挤出 过程中在引发剂作用下进行接枝, 接枝率和接枝效率高, 产品异味小, 颜色白, 环保安全。 制备方法工艺简单, 条件易控, 成本低廉, 对设备 要求低, 适于工业化生产。 有效克服了现有釆用溶液接枝法进行 EPDM 接枝 MAH中存在的接枝反应时间长, 接枝效率低, 需要消耗大量有毒、 易燃溶剂, 生产成本高的不足。  It can be seen from the above analysis that the ethylene propylene diene rubber grafted maleic anhydride according to the present invention and the preparation method thereof use ethylene propylene diene rubber as a graft base and maleic anhydride as a graft monomer, which is in the process of melt extrusion. Grafting under the action of initiator, high grafting rate and grafting efficiency, small odor, color white, environmental protection and safety. The preparation method is simple in process, easy to control, low in cost, low in equipment requirements, and suitable for industrial production. It effectively overcomes the existing grafting method for the grafting of EPDM. The grafting reaction in the MAH has a long grafting reaction time, low grafting efficiency, large consumption of toxic and flammable solvents, and high production cost.
以上所述仅为本发明的较佳实施例, 只是用于帮助理解本发明并不 用以限制本发明。 对于本领域的一般技术人员, 依据本发明的思想, 可 以对上述具体实施方式进行变化。  The above is only the preferred embodiment of the present invention, and is only used to help the understanding of the present invention and is not intended to limit the present invention. Variations to the above-described embodiments may be made by those skilled in the art in light of the teachings herein.

Claims

权 利 要 求 Rights request
1. 一种三元乙丙橡胶接枝马来酸酐, 其特征在于, 包括如下重量百 分比的配方组分: An ethylene propylene diene monomer grafted maleic anhydride characterized by comprising the following components by weight:
三元乙丙橡胶 94 - 97%  EPDM 94 - 97%
引发剂  Initiator
马来酸酐  maleic anhydride
苯乙烯单体
Figure imgf000013_0001
Styrene monomer
Figure imgf000013_0001
六曱基磷酸三胺 0.1 ~ 0.8%。  Hexamethylphosphoric acid triamine 0.1 ~ 0.8%.
2. 根据权利要求 1 所述的三元乙丙橡胶接枝马来酸酐, 其特征在 包括如下重量百分比的配方组分:  2. The ethylene propylene diene rubber grafted maleic anhydride according to claim 1, which is characterized by comprising the following weight percentage of the formulation component:
三元乙丙橡胶 95 - 96 %  EPDM 95 - 96 %
引发剂 0.2 ~ 0.3°/  Initiator 0.2 ~ 0.3 ° /
马来酸酐 1.5 - 2.5°/
Figure imgf000013_0002
Maleic anhydride 1.5 - 2.5°/
Figure imgf000013_0002
3. 根据权利要求 1或 2所述的三元乙丙橡胶接枝马来酸酐,其特征 在于: 所述引发剂为双- (叔丁过氧异丙基)苯。  The ethylene propylene diene rubber grafted maleic anhydride according to claim 1 or 2, wherein the initiator is bis-(tert-butylperoxyisopropyl)benzene.
4. 根据权利要求 1或 2所述的三元乙丙橡胶接枝马来酸酐,其特征 在于: 所述三元乙丙橡胶的门尼粘度为 40 ~ 80。  The ethylene propylene diene rubber grafted maleic anhydride according to claim 1 or 2, wherein the ethylene propylene diene monomer has a Mooney viscosity of 40 to 80.
5. 根据权利要求 1或 2所述的三元乙丙橡胶接枝马来酸酐,其特征 在于, 还包括如下重量百分含量的配方组分:  The ethylene propylene diene rubber grafted maleic anhydride according to claim 1 or 2, which further comprises the following weight percentage of the formulation component:
抗氧剂 0.2 ~ 0.4%。  Antioxidant 0.2 ~ 0.4%.
6. 根据权利要求 5 所述的三元乙丙橡胶接枝马来酸酐, 其特征在 于: 所述抗氧剂为主抗氧剂与辅抗氧剂按质量比为 2: 1的复配物, 其中 主抗氧剂为四 [β-(3,5-二叔丁基 -4-羟基苯基)丙酸]季戊四醇酯, 辅抗氧剂 为三 (2,4_二叔丁基)亚磷酸苯酯。 The ethylene propylene diene monomer grafted maleic anhydride according to claim 5, wherein the antioxidant is a compound having a mass ratio of 2: 1 as a main antioxidant and a secondary antioxidant. , wherein the main antioxidant is tetrakis[β-(3,5-di-tert-butyl-4-hydroxyphenyl)propanoic acid] pentaerythritol ester, and the auxiliary antioxidant is tris( 2 , 4 _ di-tert-butyl) Phenyl phosphate.
7. 根据权利要求 5 所述的三元乙丙橡胶接枝马来酸酐, 其特征在 于, 还包括如下重量百分含量的配方组分:  7. The ethylene propylene diene rubber grafted maleic anhydride according to claim 5, characterized by further comprising the following weight percentage of the formulation component:
润滑剂和 /或加工助剂 0.5 ~ 1 %。  Lubricant and / or processing aid 0.5 ~ 1%.
8. 一种三元乙丙橡胶接枝马来酸酐的制备方法, 其特征在于, 包括 以下步骤:  A method for preparing an ethylene propylene diene monomer grafted maleic anhydride, comprising the steps of:
按照权利要求 1 ~ 7任意一项所述的配方组分分别称取各组分; 将所述组分中的引发剂溶解于所述组分中的苯乙烯单体中, 得到第 一溶液;  The formulation component according to any one of claims 1 to 7, respectively, weigh each component; the initiator in the component is dissolved in the styrene monomer in the component to obtain a first solution;
将所述组分中除引发剂和苯乙烯单体以外的其他组分加入所述第 一溶液中混合, 得到混合物料; 将所述混合物料进行熔融挤出, 造粒, 得到所述三元乙丙橡胶接枝 马来酸酐。 Adding other components of the component other than the initiator and the styrene monomer to the first solution to obtain a mixture; The mixture was melt extruded and granulated to obtain the ethylene propylene diene monomer grafted maleic anhydride.
9. 根据权利要求 8所述的三元乙丙橡胶接枝马来酸酐的制备方法, 其特征在于: 所述挤出是釆用双螺杆挤出机挤出, 所述混合物料在所述 双螺杆挤出机中各区段的温度分别为: 一区温度 140~ 145°C, 二区温度 140~ 150°C, 三区温度 150~ 160°C, 四区温度 145 ~ 155°C , 机头 150 ~ 160 °C;螺杆转速 240 ~ 320 r/min,停留时间 3 ~ 6min,压力为 12 ~ 18MPa。  9. The method for preparing ethylene propylene diene rubber grafted maleic anhydride according to claim 8, wherein: the extrusion is extrusion using a twin-screw extruder, and the mixture is in the double The temperature of each section in the screw extruder is: one zone temperature 140~ 145 °C, two zone temperature 140~ 150 °C, three zone temperature 150~160 °C, four zone temperature 145 ~ 155 °C, head 150 ~ 160 °C; screw speed 240 ~ 320 r / min, residence time 3 ~ 6min, pressure 12 ~ 18MPa.
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