WO2013149478A1 - Multi-stage hydraulic mechanical garbage incinerator - Google Patents

Multi-stage hydraulic mechanical garbage incinerator Download PDF

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Publication number
WO2013149478A1
WO2013149478A1 PCT/CN2012/086308 CN2012086308W WO2013149478A1 WO 2013149478 A1 WO2013149478 A1 WO 2013149478A1 CN 2012086308 W CN2012086308 W CN 2012086308W WO 2013149478 A1 WO2013149478 A1 WO 2013149478A1
Authority
WO
WIPO (PCT)
Prior art keywords
grate
row
piece
waste incinerator
incinerator according
Prior art date
Application number
PCT/CN2012/086308
Other languages
French (fr)
Chinese (zh)
Inventor
陈涛
韩乃卿
朱福刚
张洪波
温俊明
张宾
邵哲如
Original Assignee
光大环保科技发展(北京)有限公司
光大环保设备制造(常州)有限公司
光大环保(中国)有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 光大环保科技发展(北京)有限公司, 光大环保设备制造(常州)有限公司, 光大环保(中国)有限公司 filed Critical 光大环保科技发展(北京)有限公司
Priority to IN2160MUN2014 priority Critical patent/IN2014MN02160A/en
Priority to BR112014024482-0A priority patent/BR112014024482B1/en
Publication of WO2013149478A1 publication Critical patent/WO2013149478A1/en

Links

Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23GCREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
    • F23G5/00Incineration of waste; Incinerator constructions; Details, accessories or control therefor
    • F23G5/002Incineration of waste; Incinerator constructions; Details, accessories or control therefor characterised by their grates
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23GCREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
    • F23G5/00Incineration of waste; Incinerator constructions; Details, accessories or control therefor
    • F23G5/02Incineration of waste; Incinerator constructions; Details, accessories or control therefor with pretreatment
    • F23G5/04Incineration of waste; Incinerator constructions; Details, accessories or control therefor with pretreatment drying
    • F23G5/05Incineration of waste; Incinerator constructions; Details, accessories or control therefor with pretreatment drying using drying grates
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23GCREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
    • F23G5/00Incineration of waste; Incinerator constructions; Details, accessories or control therefor
    • F23G5/44Details; Accessories
    • F23G5/442Waste feed arrangements
    • F23G5/444Waste feed arrangements for solid waste
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23GCREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
    • F23G5/00Incineration of waste; Incinerator constructions; Details, accessories or control therefor
    • F23G5/50Control or safety arrangements
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23HGRATES; CLEANING OR RAKING GRATES
    • F23H17/00Details of grates
    • F23H17/08Bearers; Frames; Spacers; Supports
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23HGRATES; CLEANING OR RAKING GRATES
    • F23H17/00Details of grates
    • F23H17/12Fire-bars
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23HGRATES; CLEANING OR RAKING GRATES
    • F23H3/00Grates with hollow bars
    • F23H3/02Grates with hollow bars internally cooled
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23HGRATES; CLEANING OR RAKING GRATES
    • F23H7/00Inclined or stepped grates
    • F23H7/06Inclined or stepped grates with movable bars disposed parallel to direction of fuel feeding
    • F23H7/08Inclined or stepped grates with movable bars disposed parallel to direction of fuel feeding reciprocating along their axes
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23GCREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
    • F23G2205/00Waste feed arrangements
    • F23G2205/10Waste feed arrangements using ram or pusher
    • F23G2205/101Waste feed arrangements using ram or pusher sequentially operated
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23GCREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
    • F23G2207/00Control
    • F23G2207/30Oxidant supply

Definitions

  • the present invention relates to incineration of waste such as garbage, and more particularly to a multi-stage hydraulic mechanical waste incinerator. Background technique
  • Waste incineration is one of the main ways to achieve waste reduction, harmless and resource treatment. At present, waste incineration has gradually become the main way to treat municipal solid waste. After modern incineration, the waste can be reduced by 80°/»-90°/», and various pathogens can be eliminated to convert harmful substances into harmless substances. , can also achieve the use of resources.
  • the existing garbage incineration uses a mechanical waste incinerator having an incinerator, and the grate mainly comprises: a reciprocating grate, a reverse reciprocating grate, a drum grate, and the like.
  • the waste incinerator shown in Figure 1 is a waste incinerator that uses a reciprocating grate.
  • the garbage incinerator comprises a feed port 1, a feed grate 2, a grate 3 for waste incineration located in the grate, and a primary air supply system 4 located in the lower part of the incinerator.
  • the incinerator grate integrally constitutes a hearth for incinerating garbage, and the grate is divided into a drying section, a burning section and a burning section in the longitudinal direction, and the incinerator grate is divided into three incineration units as a whole in the longitudinal direction, and each incineration unit is composed of a plurality of incineration units.
  • the sliding grate piece, the rotating grate piece and the fixed grate piece are composed.
  • the garbage is poured into the garbage incinerator from the feed port, and the garbage is incinerated into the hearth of the incinerator by the reciprocating push of the feed grate, and the garbage is dried and dehydrated in the drying section.
  • the garbage is mainly burned in the combustion section, and the garbage passing through the burnout section has been burned out, and then the remaining slag enters the slag discharge port and is discharged from the slag discharge port.
  • the primary air is sent from a plenum at the bottom of the incinerator for burning the waste, and the secondary air is fed from the throat of the waste incinerator for use in the post-combustion flue gas
  • the combustible gas in the burnout.
  • the ratio of the amount of heat released by the combustible material burned in the waste to the heat of the combustible material in the original waste, that is, the burnout rate of the waste is a very important parameter in the waste incineration process.
  • the above-mentioned grate is arranged in a longitudinal direction as a whole, it is composed of four rows of grate units juxtaposed in the width direction, and the grate is driven in four stages in a lateral direction, and each unit is controlled by a group of oil cylinders, which is caused in the above grate
  • the middle part has space for the hydraulic drive, and the grate itself is compact. The space in the middle is small, which causes the heat generated in the furnace to accumulate and the temperature rises. According to the operating experience, basically the temperature is above, and the oil pipe of the existing incinerator hydraulic drive unit is used more.
  • the present invention provides a multi-stage hydraulic mechanical waste incinerator to improve the deficiencies of existing garbage incinerators and improve the burn-up rate of waste incineration.
  • the present invention provides a multi-stage hydraulic mechanical waste incinerator comprising a feed port, a feed grate, an incinerator grate, a primary air supply system and a secondary air supply system, the incinerator row being divided into five longitudinally Units, wherein the first to fourth units are standard units, and the fifth unit is a terminal extension unit, each of the units is composed of a plurality of sliding grate pieces, a rotating grate piece, and a fixed grate piece, and the five units are
  • the incinerator grate is divided into a drying section, a burning section and
  • the exhausting section of the fuel-burning section is characterized in that the upper surface surface mask of the tailstock tail portion of the feeding material feeding trolley for the feeding furnace furnace row is useful for The limited-limit feeding mechanism of the feeding material feeding vehicle is moved upwards and upwards to support the supporting device. .
  • the limit position support support device includes a support support bracket fixed on the feeding material trolley, and rolling a top wheel and a rolling scroll wheel axle, the top portion of the support support bracket has a concave groove groove, and the rolling wheel of the rolling wheel is fixed by a roller rolling wheel axle Yu Yu
  • the rolling scroll wheel is rotatable from the free roll in the groove groove. .
  • the height limit of the limit position support supporting device is lower than the cover plate support support on the upper side of the feeding material trolley Cross beam beam. . Further, the number of the limit position support supporting devices is one or more than one. .
  • the width of the feed to the furnace is different from that of the described incineration furnace. .
  • the said incinerator furnace row is arranged in each row of rows of furnaces, and the sheets are driven by a single axis along the transverse direction, and Horizontal and horizontal
  • the steel frame carrier includes the brackets located on the two sides of the row of the incineration burners for fixing the fixed support and driving. Further of the shaft, at least one intermediate support is disposed below the incinerator row between the supports on both sides of the incinerator.
  • the standard unit is a 5-row grate piece structure or a 6-row grate piece structure.
  • the 5-row furnace row structure is composed of two rows of sliding grate pieces, two rows of fixed grate pieces and one row of rotating grate pieces, and the specific arrangement order is sliding grate piece, turning grate piece, fixed grate piece, sliding grate piece , fixing the grate piece or sliding grate piece, fixing the grate piece, sliding grate piece, turning the grate piece, fixing the grate piece.
  • the 6-row grate structure consists of two rows of sliding grate pieces, two rows of turning grate pieces and two rows of fixed grate pieces, the specific order of which is sliding grate piece, turning grate piece, fixed grate piece, sliding furnace Rowing, turning the grate and fixing the grate.
  • the end lengthening unit is composed of four rows of sliding grate pieces, one row of turning grate pieces and three rows of fixed grate pieces.
  • the grate plate, the fixed grate piece and the tumbling grate piece are each provided with a ash stop plate. Further, the fixed grate piece and the sliding grate piece are each provided with an elastic wear-resistant squeegee.
  • the tumbling furnace row is composed of upper and lower combined kiln sheets, and the upper and lower combined kiln sheets include an upper cover plate and a grate piece main body supporting the upper cover plate.
  • the grate piece main body includes a rotating end and a supporting end, wherein the grate piece main The support end of the body is provided with a pin hole, and the rotating end of the body of the grate piece is provided;
  • the upper cover includes a rotating end and: wherein: a palm end of the upper cover is provided with a pin slot corresponding to the pin hole, and a rotating end of the upper cover is provided Description: The corresponding ferrule.
  • pin slot and the pin hole are connected by a pin for fixing the support end of the set of the row.
  • the ferrule and the elbow are engaged with each other for fixing the rotation of the combined grate piece
  • the ferrule is a hook formed by bending a tail end of the rotating end of the upper cover.
  • the hook is in the shape of "]".
  • the elbow is a convex member disposed at a rotating end of the main body of the grate piece, and the lower end of the protruding member is provided with a groove
  • the grate piece is provided with ribs on the inner side of the upper and upper cover plates. 7 Further, the grate piece is provided with a stop.
  • the flip roller has a lower support member for supporting the flip wheel.
  • the support member is a support roller.
  • the support roller uses a high temperature resistant roller bearing.
  • the turning roller is constituted by a part of a rotating large shaft.
  • the rotating large shaft is used to support and drive the rotating furnace row.
  • cooling chambers on both sides of the grate.
  • thermocouple for temperature measurement is provided on the fixed grate sheet.
  • thermocouple is arranged separately from the grate; for the first unit to the fourth unit and the row adjacent to the tumbler
  • the grate plate is fixed, and a thermocouple is placed every 4 grate pieces from the third grate piece on the left side.
  • the invention solves the technical problems existing in the above-mentioned grate waste incinerator, and provides an incinerator furnace furnace which is more suitable for the characteristics of domestic garbage in China, and enables the waste incineration power plant using the grate furnace to operate efficiently and stably.
  • the invention has the following advantages:
  • the grate is divided into five units along the longitudinal direction (the direction of the domestic garbage in the incinerator), it provides enough space and time for the drying, burning and burning of the garbage, which can significantly improve the waste.
  • the burning condition of the garbage increasing the burnout rate of the garbage; each row of the furnace row is driven by a shaft in the lateral direction and at least three points of support at the two sides and the intermediate position can control the potential oil leakage point of the hydraulic system and the drive shaft and the grate Deformation, so that the operation is more stable and reliable, while improving the combustion effect; the hydraulic oil pipeline driving the grate plate uses the welding oil pipeline.
  • This design can avoid the aging of the incinerator exhaust cylinder seal due to excessive temperature, and frequent oil leakage.
  • the possibility of fire is caused by the fact that the grate as a whole has a modular structure, and the installation speed is fast and the precision is high.
  • the feeding furnace row Due to the reasonable gap between the limiting support wheel and the cover plate, the feeding furnace row is in the forward process, and the upward displacement is limited by the roller to a small range, which effectively ensures the design of the feeding furnace row.
  • the running track runs smoothly, and there is no phenomenon of offset and jamming, which effectively solves the problem that the feeding trolley often derails.
  • the width of the feed grate and the incinerator grate are the same, so that the incinerator row is distributed more evenly and the combustion is more uniform.
  • the flipper row is divided into two parts (upper cover and flipper support), in actual use, even if the upper cover is worn out, the upper cover can be directly replaced without replacing the flipper support. It avoids the defects in the prior art that the entire grate piece needs to be replaced, saves cost, reduces material loss, and reduces running cost; since the turning roller is supported by two or more supporting members, the entire supporting roller intermediate support is The point becomes more than two points, effectively decomposing the force of the supporting wheel, ensuring that the bearing in the supporting wheel will not be damaged during long-term operation, and effectively limiting the deflection of the rotating large shaft and prolonging the service life of the rotating large shaft. .
  • the roller rim uses a high temperature resistant roller bearing, that is, it satisfies the high temperature environment in the incinerator and satisfies the high load operation of the incinerator, and the bearing has the function of automatic centering and aligning, which is very suitable for the incinerator.
  • the working condition since the sliding grate piece, the fixed grate piece and the flipping furnace row piece are provided with the ash blocking plate, the ash leakage of the grate can be reduced as much as possible; due to the provision of the elastic wear-resistant blade, the two rows are adjacent There is almost no friction between the sheets, which improves the service life; the grate assembly has a modular structure, high installation precision, fast installation speed and lower cost.
  • 1 is a structural view of a waste incinerator in the prior art
  • 2 is a schematic view showing the overall structure of a garbage incinerator row of the present invention
  • FIG. 3 is a schematic structural view of a first unit of a garbage incinerator according to the present invention.
  • Figure 4 is a schematic view showing the end of the waste incinerator grate at the end of the present invention.
  • Figure 5 is a schematic view showing the overall lateral support structure of the garbage incinerator row of the present invention.
  • Figure 6 is a schematic view of the feed grate of the present invention.
  • Figure 7 is a schematic view of a sliding grate of the present invention.
  • Figure 8 is a schematic view of the fixed grate sheet of the present invention.
  • Figure 9 is a schematic view showing the overall structure of the upper and lower combined type tumbling furnace sheets of the present invention.
  • Figure 10 is a schematic view showing the assembly of the upper and lower combined type tumbling furnace sheets of the present invention.
  • Figure 1 is a schematic view of a flip roller supported by a double roller support of the present invention
  • Figure 12 is a schematic view showing the arrangement of the grate thermocouple of the present invention.
  • FIG. 13 is a schematic view showing the arrangement of the thermocouples on the fixed grate sheet of the present invention. detailed description
  • ⁇ RTI ID 0.0> ⁇ / RTI> ⁇ / RTI> ⁇ RTIgt; ⁇ / RTI> ⁇ RTIgt; Or a plurality of other features, integers, steps, operations, components, components, and/or combinations thereof.
  • the invention provides a novel multi-stage hydraulic mechanical waste incinerator structure, the waste incinerator comprising a feed inlet, a feed grate, an incinerator grate, a primary air supply system and a secondary air supply system.
  • the incinerator row is divided into five units 2, 3, 4, 5, 6, in the longitudinal direction, wherein the first to fourth units are standard units, and the fifth unit 6 is a terminal extension unit.
  • the standard unit is a 5-row grate piece structure or a 6-row grate piece structure.
  • the 5-row grate piece structure is composed of two rows of sliding grate pieces, two rows of fixed grate pieces and one row of turning grate pieces, and the specific arrangement order is a sliding grate piece, Turning the furnace row, fixing the grate piece, sliding grate piece, fixing the grate piece or sliding grate piece, fixing the grate piece, sliding grate piece, turning the grate piece, fixing the grate piece.
  • the 6-row furnace row structure comprises two rows of sliding grate pieces, two rows of turning grate pieces and two rows of fixed grate pieces, and the specific arrangement order is sliding grate piece, turning furnace row piece, fixed grate piece piece, sliding grate piece piece, turning furnace Row and fixed grate pieces. As shown in FIG.
  • the standard unit is composed of two rows of sliding grate pieces, two rows of turning grate pieces and two rows of fixed grate pieces, wherein reference numeral 1 is a feeding grate interface fixing grate piece, and 1 is an interface fixing grate.
  • the squeegee, 3 is a side wall, 4 is a fixed grate piece, 5 is a sliding grate piece, 6 is a tumbling grate piece, 7 is a squeegee, and 8 is a grate support.
  • the sliding grate piece is configured to longitudinally move the garbage, and the chopping furnace row piece is used for flipping garbage in a vertical direction to fully burn the garbage, wherein the grate pieces in each unit may have a plurality of arrangement manners, Commonly, the arrangement of the sliding grate piece, the turning grate piece, the fixed grate piece, the sliding grate piece, the turning grate piece, and the fixed grate piece are arranged. As shown in FIG. 4, the end lengthening unit is composed of four rows of sliding grate pieces 1, one row of turning grate pieces 2 and three rows of fixed grate pieces 3.
  • the specific arrangement sequence is a sliding grate piece, a rotating grate piece, a fixed grate piece, a sliding grate piece, a fixed grate piece, a sliding grate piece, a fixed grate piece, and a sliding grate piece. Due to the lengthening of the end garbage grate, the residence time of the garbage in the incinerator is prolonged, thereby increasing the burnout rate of domestic garbage.
  • the five units divide the entire incinerator row into a drying section, a burning section and a burning section in the longitudinal direction.
  • the overall lateral support structure of the grate of the present invention is as shown in FIG. 5.
  • Each row of grate rows of the grate 4 is driven laterally by a shaft, which is supported by the steel frame 5 in at least three positions in the lateral direction.
  • the steel frame includes support members on both sides of the incinerator row for fixedly supporting the drive shaft, and an intermediate support member disposed below the incinerator row between the two side support members.
  • the increased steel frame support structure in the middle can effectively reduce the deflection of the grate drive shaft, control the deformation of the drive shaft and the grate, and extend the service life of the grate.
  • the horizontal displacement of the grate is driven by a shaft, which can control the potential oil leakage point of the hydraulic system and make the temperature distribution of the grate sheet more uniform, so that the operation is more stable and reliable while improving the combustion effect.
  • the tubing of the hydraulic drive unit that drives the grate plate is welded with a stainless steel bushing. Since the tubing of the hydraulic drive unit is welded with a stainless steel bushing, the potential leak point is reduced, the operation is more stable, and the reliability is higher.
  • the feed grate 4 of the present invention is hydraulically driven, and the width of the feed grate 4 and the incinerator grate are the same, so that the domestic garbage is more evenly distributed in the lateral direction of the grate, and the combustion is improved. effect.
  • the upper surface of the tail portion of the feed cart 3 of the feed grate 4 has a limit support device for restricting the upward movement of the feed cart 3.
  • the limit support device 2 is installed on the upper side of the tail of the feeding trolley, and the limit support device is installed A reasonable gap is left between the cover and the cover plate, so that the upward displacement of the trolley is limited to a small range during the advancement process, which effectively ensures that the trolley runs smoothly according to the designed running track without offset and jamming.
  • the phenomenon effectively solves the problem of frequent derailment of the feeding trolley.
  • the limiting support device 2 comprises a support frame fixed on the feeding cart 3, a rolling wheel and a rolling wheel axle, and the top end of the supporting frame is provided with a groove for surrounding the rolling wheel, the rolling The axle is plugged in the groove, and the groove is larger than the rolling wheel, and the rolling wheel can freely roll in the groove under the action of the rolling wheel axle, so that not only the feeding trolley 3 can be defined
  • the number of the limiting support devices 2 may be one or more, uniformly and symmetrically distributed at the tail of the feeding trolley 3, and the limiting support device 2 can not only prevent the car from being stuck, but also can effectively control the feeding.
  • the carriage 3 moves in the left and right direction to prevent the trolley from getting out of the track.
  • the incinerator grate includes a sliding grate, a fixed grate, and a flipper. Considering the thermal expansion of the grate sheets during operation, a certain gap is left between the grate sheets and between the grate sheets and the side walls of the equipment during installation. In order to reduce the leakage of garbage from this gap, and to make the primary air entering from the lower part of the grate evenly distributed inside the grate equipment, as shown in Figures 1, 8, 9, and 10, stainless steel is also welded inside the grate piece. Gray ash board.
  • the fixed grate piece and the sliding grate piece are each provided with an elastic wear-resistant squeegee, which can reduce the friction between the two rows of slabs, thereby improving the service life of the grate piece.
  • a cooling chamber is also provided on both sides of the grate. The cooling air is used to keep the external temperature of the equipment from being too high, and it also acts to protect the refractory material inside the side wall grate.
  • the turning grate is composed of a top and bottom combined type of rotating furnace row
  • the upper and lower combined turning furnace row includes an upper cover 7 and a grate piece main body supporting the upper cover 7, the upper cover
  • the rafter body 8 includes a rotating end and a supporting end, wherein the supporting end of the upper cover ⁇ is provided with a pin groove, and the supporting end of the grate main body 8 is provided with a corresponding pin hole, the pin
  • the shaft groove and the pin shaft hole are connected by a pin shaft for fixing the support end of the combined grate;
  • the rotating end of the upper cover plate 7 is provided with a ferrule, and the rotating end of the grate main body 8 is provided with the ferrule Matching elbow, for Fixing the rotating end of the combined grate, thereby dividing the prior art grate piece into two parts, an upper cover plate 7 and a grate piece main body.
  • the ferrule is a hook which is bent downwardly at the end of the rotating end of the upper cover 7.
  • the hook of the upper cover 7 on the rotating end completely wraps the convex part of the grate main body 8, and the bent portion of the hook enters the groove on the lower side of the convex piece, so that the hook and the convex piece are mutually
  • the buckle is stuck.
  • the pin groove and the pin hole are coaxially disposed, and the pin shaft is inserted into the pin groove and the pin hole, so that the upper cover ⁇ and the grate piece main body are integrated. Get the upper and lower combined turning furnace row.
  • the grate piece main body is provided with a stop 10 through which the entire grate piece is clamped on the rotating large shaft of the grate, and is driven by the rotating large shaft of the grate to realize the whole grate piece winding.
  • the rotating shaft rotates to achieve the turning of the garbage and improve the combustion efficiency.
  • the inner side of the joint surface of the grate piece main body and the upper cover 7 is provided with a rib plate, and the arrangement of the rib plate not only improves the strength of the combined grate but also improves the heat dissipation performance of the grate.
  • the number of ribs can be set as needed.
  • the operation of the tumbling furnace row 1 is driven by a hydraulic push rod to rotate the large shaft, and then the rotating large shaft drives the tumbling furnace to perform the turning operation.
  • the turning roller is constituted by a part of a rotating large shaft for supporting and driving the turning furnace row.
  • At least one support member for supporting the flip roller is disposed under the flip roller, and the support member may be a support tug.
  • the support point of the turning roller is changed from one to at least two, which effectively decomposes the force of the tug, and ensures that the roller does not wear too fast due to overload during operation; and at the same time, due to the increase of the support point,
  • the self-positioning of the rotating large shaft during operation and the reduction of the support wheel load solve the problem that the vertical turning of the turning grate 7 is often axially broken and the rotating large shaft rod 8 is broken.
  • the support member is a supporting roller 10, and the supporting roller not only can well support the rotating large shaft, but also the tangent between the supporting roller and the turning roller, and the friction between the two is further
  • the supporting wheel does not repeatedly move back and forth which affects the turning roller, and the wear of the supporting wheel itself is reduced, the service life is prolonged, and the operation of the turning roller 9 and the turning grate 7 is better ensured.
  • the tug wheel is selected from a high temperature resistant roller bearing, which not only satisfies the high temperature environment in the incinerator but also satisfies a high radial load, and the bearing has the function of self-aligning and centering. , very suitable for the working conditions in the incinerator.
  • the technical scheme sets a measuring point for the temperature of the grate piece, and performs the temperature of the grate piece in operation. Real-time monitoring for controlling the sliding grate and turning the grate.
  • FIG. 12 is a schematic view of the grate thermocouple arrangement of the present invention
  • FIG. 12 is a top view of the waste incinerator hearth, which specifically includes five units, each unit including a plurality of sliding grate pieces, a rotating grate piece and a fixed furnace Rowing.
  • thermocouples may be: For the last row of fixed grate pieces in the fifth unit, one thermocouple is arranged for every other grate piece from the second second grate piece on the left side; A row of fixed grate sheets adjacent to the fourth unit and the rotating furnace row, from the third grate piece on the left side, one thermocouple is arranged every four grate pieces; the thermocouples on each fixed grate piece are arranged in the same manner as Figure 13 shows.
  • Fig. 11 is a plan view and a side view of the fixed furnace row, the thermocouple being mounted on the bottom surface of the upper furnace cover.

Abstract

A multi-stage hydraulic mechanical garbage incinerator comprising a material inlet, a material-feeding grate (4), an incineration grate, a primary air supply system, and a secondary air supply system. The incineration grate is divided along the longitudinal direction into five units, where the first to the fourth of the units are standard units, and where the fifth unit is an end extension unit, while each unit consists of several sliding grate plates, flipping grate plates, and fixed grate plates. The five units divide the entire incineration grate along a direction of garbage movement into a drying section, a combustion section, and a burnout section. A limiting support apparatus (2) for use in limiting upward movement of a material-feeding trolley (3) of the material-feeding grate (4) is provided on the upper surface at the tail part of the material-feeding trolley (3).

Description

一种多级液压机械式垃圾焚烧炉 技术领域  Multi-stage hydraulic mechanical waste incinerator
本发明涉及垃圾等废物的焚烧, 特别涉及一种多级液压机械式垃圾焚 烧炉。 背景技术  The present invention relates to incineration of waste such as garbage, and more particularly to a multi-stage hydraulic mechanical waste incinerator. Background technique
垃圾焚烧是实现垃圾减量化、 无害化和资源化处理的主要途径之一。 目前垃圾焚烧已逐渐成为城市生活垃圾处理的主要途径, 垃圾经过现代化 的焚烧处理,体积一般可减少 80°/»-90°/», 同时可以消灭各种病原体, 将有害 物质转化为无害物, 还可以实现资源化的利用。  Waste incineration is one of the main ways to achieve waste reduction, harmless and resource treatment. At present, waste incineration has gradually become the main way to treat municipal solid waste. After modern incineration, the waste can be reduced by 80°/»-90°/», and various pathogens can be eliminated to convert harmful substances into harmless substances. , can also achieve the use of resources.
现有的垃圾焚烧多釆用具有焚烧炉排的机械式垃圾焚烧炉, 所述炉排 主要包括: 顺推往复炉排、 逆推往复炉排、 滚筒式炉排等。 图 1所示的垃 圾焚烧炉就为釆用顺推往复炉排的一种垃圾焚烧炉。 如图 1所示, 所述垃 圾焚烧炉包括进料口 1、给料炉排 2、位于炉膛内的用于垃圾焚烧的炉排 3、 位于焚烧炉排下部的一次风供风系统 4、 位于炉喉部的二次风供风系统 5 以及排渣口 6。焚烧炉排整体构成用于焚烧垃圾的炉床,所述炉床沿纵向分 为干燥段、 燃烧段和燃尽段, 焚烧炉排整体沿纵向分为 3 个焚烧单元, 每 一焚烧单元由多个滑动炉排片、 翻动炉排片和固定炉排片组成。 垃圾从进 料口倒入所述垃圾焚烧炉, 通过给料炉排的往复推动作用所述垃圾进入所 述焚烧炉内的炉床上进行焚烧, 在所述干燥段所述垃圾被烘干、 脱水, 所 述垃圾主要在所述燃烧段进行燃烧, 经过燃尽段的垃圾已经燃烧殆尽, 之 后剩余的炉渣进入排渣口, 由排渣口排出炉外。 其中所述一次风从所述焚 烧炉排底部的风室送入, 用于燃烧所述垃圾, 所述二次风从所述垃圾焚烧 炉的炉喉部送入, 用于将燃烧后烟气中的可燃气体燃尽。 垃圾中燃烧的可 燃物质释放热量与原垃圾中的可燃物质的热量的比值, 即垃圾燃尽率是垃 圾焚烧工艺中一个非常重要的参数指标。  The existing garbage incineration uses a mechanical waste incinerator having an incinerator, and the grate mainly comprises: a reciprocating grate, a reverse reciprocating grate, a drum grate, and the like. The waste incinerator shown in Figure 1 is a waste incinerator that uses a reciprocating grate. As shown in FIG. 1, the garbage incinerator comprises a feed port 1, a feed grate 2, a grate 3 for waste incineration located in the grate, and a primary air supply system 4 located in the lower part of the incinerator. The secondary air supply system 5 of the furnace throat and the slag discharge port 6. The incinerator grate integrally constitutes a hearth for incinerating garbage, and the grate is divided into a drying section, a burning section and a burning section in the longitudinal direction, and the incinerator grate is divided into three incineration units as a whole in the longitudinal direction, and each incineration unit is composed of a plurality of incineration units. The sliding grate piece, the rotating grate piece and the fixed grate piece are composed. The garbage is poured into the garbage incinerator from the feed port, and the garbage is incinerated into the hearth of the incinerator by the reciprocating push of the feed grate, and the garbage is dried and dehydrated in the drying section. The garbage is mainly burned in the combustion section, and the garbage passing through the burnout section has been burned out, and then the remaining slag enters the slag discharge port and is discharged from the slag discharge port. Wherein the primary air is sent from a plenum at the bottom of the incinerator for burning the waste, and the secondary air is fed from the throat of the waste incinerator for use in the post-combustion flue gas The combustible gas in the burnout. The ratio of the amount of heat released by the combustible material burned in the waste to the heat of the combustible material in the original waste, that is, the burnout rate of the waste is a very important parameter in the waste incineration process.
上述垃圾焚烧炉在实际应用中有以下缺陷:  The above waste incinerator has the following defects in practical applications:
1 ) 由于上述炉排整体上为纵向布置, 在宽度方向由 4列炉排单元并列 组成, 所述炉排横向分四段驱动, 每个单元由一组油缸控制, 这就造成在 上述炉排中间部位留有液压驱动装置的空间, 而炉排本身结构比较紧凑, 这个中间的空间较小, 造成了这个部位由炉膛内传递出的热量积聚, 温度 升高,根据运行经验, 基本上该处温度在 以上, 而现有焚烧炉排液压 驱动装置的油管多釆用管接头连接结构, 在炉排中部两段驱动轴相接处的 过高温度会导致上述焚烧炉排油缸密封圈老化, 经常性漏油, 甚至由此引 起火灾, 运行上困难较大。 1) Since the above-mentioned grate is arranged in a longitudinal direction as a whole, it is composed of four rows of grate units juxtaposed in the width direction, and the grate is driven in four stages in a lateral direction, and each unit is controlled by a group of oil cylinders, which is caused in the above grate The middle part has space for the hydraulic drive, and the grate itself is compact. The space in the middle is small, which causes the heat generated in the furnace to accumulate and the temperature rises. According to the operating experience, basically the temperature is above, and the oil pipe of the existing incinerator hydraulic drive unit is used more. The pipe joint connection structure, the excessive temperature at the junction of the two drive shafts in the middle of the grate will cause the above-mentioned incinerator exhaust cylinder seal ring to age, frequent oil leakage, and even cause fire, which is difficult to operate.
2 )现有技术中生活垃圾焚烧炉给料炉排的给料小车在向前推料过程中 经常出现小车尾部翘起过大造成小车卡死不能正常推料及回退, 需要人工 手拉葫芦将小车拉回初始位置, 给生产运行带来很多困难。 同时由于现有 技术中给料炉排和焚烧炉排的宽度不同, 导致生活垃圾在炉排横向上分布 不均匀, 直接影响了垃圾的燃烧效果。  2) In the prior art, the feeding trolley of the feeding waste incinerator of the domestic garbage incinerator often appears in the process of pushing forward the trolley, and the tail of the trolley is too large to cause the trolley to be stuck and cannot be pushed and retracted normally, and the manual chain hoist is required. Pulling the car back to the initial position brings many difficulties to the production operation. At the same time, due to the different widths of the feed grate and the incinerator row in the prior art, the distribution of domestic garbage in the lateral direction of the grate is uneven, which directly affects the burning effect of the garbage.
3 ) 现有的末段垃圾焚烧炉排单元过短, 难以满足在我国生活垃圾高水 分条件下尽可能将垃圾燃尽的要求。  3) The existing end-of-life waste incinerator unit is too short to meet the requirements of burning up the garbage as much as possible under the high water conditions of domestic garbage.
4) 炉排一次风的冷却效果较差, 炉排之间的摩擦较大, 造成炉排片磨 损严重, 影响了寿命, 但上述炉排的更换成本却非常高。  4) The cooling effect of the grate primary wind is poor, the friction between the grate is large, causing serious damage to the grate piece and affecting the life, but the replacement cost of the above grate is very high.
5 )现有垃圾焚烧炉的翻动炉排经常出现轴向窜动,由此造成拉杆断裂, 翻动炉排片与侧墙炉排片间磨损严重, 严重影响生产运行。  5) The flipping grate of the existing garbage incinerator often has axial turbulence, which causes the tie rod to break, and the wear between the tumbling furnace row and the side wall grate plate is serious, which seriously affects the production operation.
6 ) 由于中国目前的垃圾分类工作还没有像西方发达国家做的那样好, 因此目前中国的城市生活垃圾中厨余物比较多, 含水量也比较高、 热值较 低。 加上现有的供风系统和炉排的动作多是根据运行人员的经验进行的手 动调节, 受主观因素和运行人员的经验影向较大且不能及时的根据垃圾热 值的变化而进行调整, 导致垃圾的燃烧效果较差, 出生渣率偏高。  6) Since China's current garbage sorting work has not been as good as that of developed countries in the West, China's urban domestic waste currently has more kitchen waste, higher water content and lower calorific value. In addition, the existing air supply system and the operation of the grate are mostly manually adjusted according to the experience of the operating personnel. The subjective factors and the experience of the operating personnel are large and cannot be adjusted according to the change of the calorific value of the garbage. , resulting in poor combustion of garbage, high birth slag rate.
因此, 急需一种新型的垃圾焚烧炉, 以解决现有垃圾焚烧炉中存在的 各种不足。 发明内容  Therefore, there is an urgent need for a new type of waste incinerator to solve various deficiencies in existing waste incinerators. Summary of the invention
针对现有技术的不足,本发明提供了一种多级液压机械式垃圾焚烧炉, 以改善现有垃圾焚烧炉的不足, 提高垃圾焚烧的燃尽率。  In view of the deficiencies of the prior art, the present invention provides a multi-stage hydraulic mechanical waste incinerator to improve the deficiencies of existing garbage incinerators and improve the burn-up rate of waste incineration.
本发明提供了一种多级液压机械式垃圾焚烧炉, 包括进料口、 给料炉 排、 焚烧炉排、 一次风供应系统和二次风供应系统, 所述焚烧炉排沿纵向 分为五个单元, 其中第一至第四单元为标准单元, 第五单元为末端加长单 元, 上述每一单元都由若干个滑动炉排片、 翻动炉排片、 固定炉排片组成, 所述五个单元将所述焚烧炉排整体沿垃圾移动方向分为干燥段、 燃烧段和 燃燃尽尽段段,, 其其特特征征在在于于,, 所所述述给给料料炉炉排排的的给给料料小小车车尾尾部部上上表表面面具具有有用用于于限限制制 给给料料小小车车向向上上移移动动的的限限位位支支撑撑装装置置。。 The present invention provides a multi-stage hydraulic mechanical waste incinerator comprising a feed port, a feed grate, an incinerator grate, a primary air supply system and a secondary air supply system, the incinerator row being divided into five longitudinally Units, wherein the first to fourth units are standard units, and the fifth unit is a terminal extension unit, each of the units is composed of a plurality of sliding grate pieces, a rotating grate piece, and a fixed grate piece, and the five units are The incinerator grate is divided into a drying section, a burning section and The exhausting section of the fuel-burning section is characterized in that the upper surface surface mask of the tailstock tail portion of the feeding material feeding trolley for the feeding furnace furnace row is useful for The limited-limit feeding mechanism of the feeding material feeding vehicle is moved upwards and upwards to support the supporting device. .
进进一一歩歩,, 所所述述限限位位支支撑撑装装置置包包括括固固定定在在给给料料小小车车上上的的支支撑撑架架、、 滚滚动动轮轮 和和滚滚动动轮轮轴轴,, 所所述述支支撑撑架架顶顶部部具具有有凹凹槽槽,, 所所述述滚滚动动轮轮通通过过滚滚动动轮轮轴轴固固定定于于 Further, the limit position support support device includes a support support bracket fixed on the feeding material trolley, and rolling a top wheel and a rolling scroll wheel axle, the top portion of the support support bracket has a concave groove groove, and the rolling wheel of the rolling wheel is fixed by a roller rolling wheel axle Yu Yu
5 所所述述凹凹槽槽中中,, 滚滚动动轮轮在在所所述述凹凹槽槽中中可可自自由由滚滚动动。。 5 In the recessed groove, the rolling scroll wheel is rotatable from the free roll in the groove groove. .
进进一一歩歩,,所所述述限限位位支支撑撑装装置置的的高高度度低低于于给给料料小小车车上上方方的的盖盖板板支支撑撑横横梁梁。。 进进一一歩歩,, 所所述述限限位位支支撑撑装装置置的的数数目目为为一一个个或或多多个个。。  Further, the height limit of the limit position support supporting device is lower than the cover plate support support on the upper side of the feeding material trolley Cross beam beam. . Further, the number of the limit position support supporting devices is one or more than one. .
进进一一歩歩,, 所所述述给给料料炉炉排排的的宽宽度度与与所所述述焚焚烧烧炉炉排排的的宽宽度度相相同同。。 进进一一歩歩,, 所所述述焚焚烧烧炉炉排排每每排排炉炉排排片片沿沿横横向向由由一一根根轴轴驱驱动动,, 并并且且在在横横向向
Figure imgf000005_0001
Further, the width of the feed to the furnace is different from that of the described incineration furnace. . Into the one-by-one, the said incinerator furnace row is arranged in each row of rows of furnaces, and the sheets are driven by a single axis along the transverse direction, and Horizontal and horizontal
Figure imgf000005_0001
进进一一歩歩,, 所所述述钢钢架架包包括括位位于于所所述述焚焚烧烧炉炉排排两两侧侧用用于于固固定定支支撑撑驱驱动动轴轴的的 进一歩, 所述焚烧炉排两侧支撑件之间的焚烧炉排下方设置至少一个 中间支撑件。  Further, the steel frame carrier includes the brackets located on the two sides of the row of the incineration burners for fixing the fixed support and driving. Further of the shaft, at least one intermediate support is disposed below the incinerator row between the supports on both sides of the incinerator.
15 进一歩, 所述标准单元为 5排炉排片结构或 6排炉排片结构。  15 Further, the standard unit is a 5-row grate piece structure or a 6-row grate piece structure.
进一歩, 所述 5排炉排片结构由两排滑动炉排片、 两排固定炉排片和 一排翻动炉排片组成, 其具体排列顺序为滑动炉排片、 翻动炉排片、 固定 炉排片、 滑动炉排片、 固定炉排片或滑动炉排片、 固定炉排片、 滑动炉排 片、 翻动炉排片、 固定炉排片。 Further, the 5-row furnace row structure is composed of two rows of sliding grate pieces, two rows of fixed grate pieces and one row of rotating grate pieces, and the specific arrangement order is sliding grate piece, turning grate piece, fixed grate piece, sliding grate piece , fixing the grate piece or sliding grate piece, fixing the grate piece, sliding grate piece, turning the grate piece, fixing the grate piece.
0 进一歩, 所述 6排炉排片结构由两排滑动炉排片、 两排翻动炉排片和 两排固定炉排片组成, 其具体排列顺序为滑动炉排片、 翻动炉排片、 固定 炉排片、 滑动炉排片、 翻动炉排片和固定炉排片。  0 further, the 6-row grate structure consists of two rows of sliding grate pieces, two rows of turning grate pieces and two rows of fixed grate pieces, the specific order of which is sliding grate piece, turning grate piece, fixed grate piece, sliding furnace Rowing, turning the grate and fixing the grate.
进一歩, 所述末端加长单元由四排滑动炉排片、 一排翻动炉排片和三 排固定炉排片组成。 Further, the end lengthening unit is composed of four rows of sliding grate pieces, one row of turning grate pieces and three rows of fixed grate pieces.
5 进一歩, 所述末端加长单元中炉排片按滑动炉排片、 翻动炉排片、 固 定炉排片、 滑动炉排片、 固定炉排片、 滑动炉排片、 固定炉排片、 滑动炉 进一;,所述滑动炉排片、 固定炉排片和翻动炉排片均设置有挡灰板。 进一歩, 所述固定炉排片和滑动炉排片均设置有弹性耐磨刮板。  5, the end plate lengthening unit, the grate piece according to the sliding grate piece, the rotating grate piece, the fixed grate piece, the sliding grate piece, the fixed grate piece, the sliding grate piece, the fixed grate piece, the sliding furnace into one; The grate plate, the fixed grate piece and the tumbling grate piece are each provided with a ash stop plate. Further, the fixed grate piece and the sliding grate piece are each provided with an elastic wear-resistant squeegee.
30 进一歩, 所述翻动炉排片由上下组合式炉排片构成, 该上下组合式炉 排片包括上盖板和支撑该上盖板的炉排片主体。 Further, the tumbling furnace row is composed of upper and lower combined kiln sheets, and the upper and lower combined kiln sheets include an upper cover plate and a grate piece main body supporting the upper cover plate.
进一歩, 所述炉排片主体包括转动端和支撑端, 其中, 所述炉排片主 体的支撑端设有销轴孔, 所述炉排片主体的转动端设; Further, the grate piece main body includes a rotating end and a supporting end, wherein the grate piece main The support end of the body is provided with a pin hole, and the rotating end of the body of the grate piece is provided;
进一歩, 所述上盖板包括转动端和: 其中, 所述上盖板的支掌 端设有与所述销轴孔对应的销轴槽, 所述上盖板的转动端设有与所述弯: 对应的卡套。  Further, the upper cover includes a rotating end and: wherein: a palm end of the upper cover is provided with a pin slot corresponding to the pin hole, and a rotating end of the upper cover is provided Description: The corresponding ferrule.
进一歩, 所述销轴槽和销轴孔通过销轴连接, 用于固定所述组' 排片的支撑端。  Further, the pin slot and the pin hole are connected by a pin for fixing the support end of the set of the row.
所述卡套和弯头相互咬合用于固定所述组合式炉排片的转动
Figure imgf000006_0001
The ferrule and the elbow are engaged with each other for fixing the rotation of the combined grate piece
Figure imgf000006_0001
进一 所述卡套为上盖板的转动端尾部向下弯曲而成的挂钩。  Further, the ferrule is a hook formed by bending a tail end of the rotating end of the upper cover.
进一 所述挂钩呈 "〕" 字形。  Further, the hook is in the shape of "]".
进一 所述弯头为设置于炉排片主体转动端的凸起件, 所述凸起件 下端设有凹槽  Further, the elbow is a convex member disposed at a rotating end of the main body of the grate piece, and the lower end of the protruding member is provided with a groove
进一 所述炉排片: 本上与上盖板的 ¾ 面内侧均设有肋 7 进一 所述炉排片: 本上设有止口。  Further, the grate piece is provided with ribs on the inner side of the upper and upper cover plates. 7 Further, the grate piece is provided with a stop.
进一
Figure imgf000006_0002
所述翻动滚轮下方具 :少 1个用于 支撑该翻 轮的支撑件。
Enter one
Figure imgf000006_0002
The flip roller has a lower support member for supporting the flip wheel.
进一 所述支撑件为支撑托轮。  Further, the support member is a support roller.
进一 所述托轮釆用耐高温的滚子轴承。  Further, the support roller uses a high temperature resistant roller bearing.
进一 所述翻动滚轮由转动大轴的一部分构成。  Further, the turning roller is constituted by a part of a rotating large shaft.
进一 所述转动大轴用于支撑和驱动翻动炉排片。  Further, the rotating large shaft is used to support and drive the rotating furnace row.
进一 在炉排的两侧边还设有冷却腔室。  Further, there are cooling chambers on both sides of the grate.
进一 讴动炉排片的液压驱动装置的油
Figure imgf000006_0003
Oil into the hydraulic drive of a moving slab
Figure imgf000006_0003
进一 所述固定炉排片上设有用于测温的热电偶。  Further, a thermocouple for temperature measurement is provided on the fixed grate sheet.
进一 对于末端加长单元中的最后一排固定炉排片, 自左侧第二片 炉排片起, 隔一个炉排片设置一个热电偶; 对于第一单元至第四单元与 翻动炉排片临近的一排固定炉排片, 自左侧第三个炉排片起, 每隔 4个炉 排片设置一个热电偶。  Into the last row of fixed grate pieces in the end extension unit, from the left second piece of grate, a thermocouple is arranged separately from the grate; for the first unit to the fourth unit and the row adjacent to the tumbler The grate plate is fixed, and a thermocouple is placed every 4 grate pieces from the third grate piece on the left side.
本发明解决了上述炉排垃圾焚烧炉存在的技术问题, 提供一种更适合中 国生活垃圾特点的焚烧炉排炉, 使得釆用本炉排炉的垃圾焚烧发电厂高效、 稳定的运行。 本发明具有以下优点:  The invention solves the technical problems existing in the above-mentioned grate waste incinerator, and provides an incinerator furnace furnace which is more suitable for the characteristics of domestic garbage in China, and enables the waste incineration power plant using the grate furnace to operate efficiently and stably. The invention has the following advantages:
1、 因为炉排整体沿纵向 (生活垃圾的在焚烧炉内的前进方向 )分为五个单 元, 为垃圾的干燥、 燃烧和燃尽提供了足够的空间和时间, 能够显著改善垃 圾的燃烧状况, 提高垃圾的燃尽率; 每排炉排片横向由一根轴进行驱动并且 在两侧和中间位置进行至少三点支撑可以控制液压系统潜在漏油点和驱动 轴、 炉排的变形, 从而使运行更为稳定、 可靠同时改善燃烧效果; 驱动炉排 片的液压油管路釆用焊接油管路, 这样的设计可以避免由于温度过高, 焚烧 炉排油缸密封圈老化, 经常性漏油, 由此引起火灾的可能性, 由于炉排整体 为模块化结构, 安装速度快、 精度高。 1. Because the grate is divided into five units along the longitudinal direction (the direction of the domestic garbage in the incinerator), it provides enough space and time for the drying, burning and burning of the garbage, which can significantly improve the waste. The burning condition of the garbage, increasing the burnout rate of the garbage; each row of the furnace row is driven by a shaft in the lateral direction and at least three points of support at the two sides and the intermediate position can control the potential oil leakage point of the hydraulic system and the drive shaft and the grate Deformation, so that the operation is more stable and reliable, while improving the combustion effect; the hydraulic oil pipeline driving the grate plate uses the welding oil pipeline. This design can avoid the aging of the incinerator exhaust cylinder seal due to excessive temperature, and frequent oil leakage. The possibility of fire is caused by the fact that the grate as a whole has a modular structure, and the installation speed is fast and the precision is high.
2、 由于限位支撑轮与盖板之间留合理的间隙, 这样给料炉排在前进过程 中, 向上方向的位移被滚轮限制在很小的范围内, 有效保证了给料炉排按设 计的运行轨道平稳运行, 不会发生偏移及卡死的现象, 有效解决了给料小车 经常脱轨的问题。 同时, 给料炉排与焚烧炉排的宽度相同, 使得焚烧炉排横 向上垃圾分布更为均匀, 燃烧更充分。  2. Due to the reasonable gap between the limiting support wheel and the cover plate, the feeding furnace row is in the forward process, and the upward displacement is limited by the roller to a small range, which effectively ensures the design of the feeding furnace row. The running track runs smoothly, and there is no phenomenon of offset and jamming, which effectively solves the problem that the feeding trolley often derails. At the same time, the width of the feed grate and the incinerator grate are the same, so that the incinerator row is distributed more evenly and the combustion is more uniform.
3、 由于末端垃圾炉排的加长, 垃圾在焚烧炉内的停留时间延长, 从而提 高了生活垃圾的燃尽率。  3. Due to the lengthening of the end garbage grate, the residence time of the garbage in the incinerator is prolonged, thereby increasing the burnout rate of domestic garbage.
4、 因为将翻动炉排片分成两部分 (上盖板和翻动炉排片支撑) , 在实际 使用中, 即使磨损了上盖板, 可以直接将上盖板进行更换, 而无须更换翻动 炉排支撑, 避免了现有技术中需要整个炉排片进行更换的缺陷, 节约了成本、 减少了材料损耗, 降低了运行成本; 由于翻动滚轮由两个或两个以上的支撑 件支撑, 整个翻动滚轮中间支撑由一点变成了两点以上, 有效的分解了托轮 的受力, 保证托轮中的轴承在长期运行中不会损坏, 并有效限制了转动大轴 的挠度, 延长了转动大轴的使用寿命。 该托轮釆用耐高温的滚子轴承, 即满 足焚烧炉内高温的使用环境又满足了焚烧炉的高负荷运行, 且该轴承又具有 自动对中调心的功能, 非常适合该焚烧炉内的使用工况; 由于滑动炉排片、 固定炉排片和翻动炉排片均设置了挡灰板, 可以最大可能的减少炉排的漏灰; 由于设置了弹性耐磨刮片, 所以在相临两排炉片之间几乎没有摩擦, 提高了 使用寿命; 炉排组件为模块化结构, 安装精度高, 安装速度快, 成本更低。 附图说明 4. Because the flipper row is divided into two parts (upper cover and flipper support), in actual use, even if the upper cover is worn out, the upper cover can be directly replaced without replacing the flipper support. It avoids the defects in the prior art that the entire grate piece needs to be replaced, saves cost, reduces material loss, and reduces running cost; since the turning roller is supported by two or more supporting members, the entire supporting roller intermediate support is The point becomes more than two points, effectively decomposing the force of the supporting wheel, ensuring that the bearing in the supporting wheel will not be damaged during long-term operation, and effectively limiting the deflection of the rotating large shaft and prolonging the service life of the rotating large shaft. . The roller rim uses a high temperature resistant roller bearing, that is, it satisfies the high temperature environment in the incinerator and satisfies the high load operation of the incinerator, and the bearing has the function of automatic centering and aligning, which is very suitable for the incinerator. The working condition; since the sliding grate piece, the fixed grate piece and the flipping furnace row piece are provided with the ash blocking plate, the ash leakage of the grate can be reduced as much as possible; due to the provision of the elastic wear-resistant blade, the two rows are adjacent There is almost no friction between the sheets, which improves the service life; the grate assembly has a modular structure, high installation precision, fast installation speed and lower cost. DRAWINGS
本发明的下列附图在此作为本发明的一部分用于理解本发明。 附图中 示出了本发明的实施例及其描述, 用来解释本发明的原理。  The following drawings of the invention are hereby incorporated by reference in their entirety in their entirety. The embodiments of the invention and the description thereof are shown in the drawings
附图中:  In the figure:
图 1为现有技术中垃圾焚烧炉的结构图; 图 2为本发明的垃圾焚烧炉排整体结构布置示意图; 1 is a structural view of a waste incinerator in the prior art; 2 is a schematic view showing the overall structure of a garbage incinerator row of the present invention;
图 3为本发明的垃圾焚烧炉排第一单元结构示意图;  3 is a schematic structural view of a first unit of a garbage incinerator according to the present invention;
图 4为本发明的垃圾焚烧炉排末端加长单元示意图;  Figure 4 is a schematic view showing the end of the waste incinerator grate at the end of the present invention;
图 5为本发明的垃圾焚烧炉排整体横向支撑结构示意图;  Figure 5 is a schematic view showing the overall lateral support structure of the garbage incinerator row of the present invention;
图 6为本发明的给料炉排示意图;  Figure 6 is a schematic view of the feed grate of the present invention;
图 7为本发明的滑动炉排片示意图;  Figure 7 is a schematic view of a sliding grate of the present invention;
图 8为本发明的固定炉排片示意图;  Figure 8 is a schematic view of the fixed grate sheet of the present invention;
图 9为本发明的上下组合式翻动炉排片整体结构示意图;  Figure 9 is a schematic view showing the overall structure of the upper and lower combined type tumbling furnace sheets of the present invention;
图 10为本发明的上下组合式翻动炉排片的组件示意图;  Figure 10 is a schematic view showing the assembly of the upper and lower combined type tumbling furnace sheets of the present invention;
图 1 1为本发明的双托轮支撑的翻动滚轮示意图;  Figure 1 is a schematic view of a flip roller supported by a double roller support of the present invention;
图 12本发明的炉排热电偶布置示意图;  Figure 12 is a schematic view showing the arrangement of the grate thermocouple of the present invention;
图 13为本发明的固定炉排片上热电偶的布置方式示意图。 具体实施方式  Figure 13 is a schematic view showing the arrangement of the thermocouples on the fixed grate sheet of the present invention. detailed description
在下文的描述中, 给出了大量具体的细节以便提供对本发明更为彻底 的理解。 然而, 对于本领域技术人员而言显而易见的是, 本发明可以无需 一个或多个这些细节而得以实施。 在其他的例子中, 为了避免与本发明发 生混淆, 对于本领域公知的一些技术特征未进行描述。  In the following description, numerous specific details are set forth in the However, it will be apparent to those skilled in the art that the present invention may be practiced without one or more of these details. In other instances, some of the technical features well known in the art have not been described in order to avoid confusion with the present invention.
为了彻底理解本发明, 将在下列的描述中提出详细的歩骤, 以便阐释 本发明提出的多级液压机械式垃圾焚烧炉。 显然, 本发明的施行并不限定 于本领域的技术人员所熟习的特殊细节。 本发明的较佳实施例详细描述如 下, 然而除了这些详细描述外, 本发明还可以具有其他实施方式。  In order to thoroughly understand the present invention, detailed steps will be set forth in the following description in order to explain the multi-stage hydraulic mechanical waste incinerator proposed by the present invention. It is apparent that the practice of the present invention is not limited to the specific details familiar to those skilled in the art. The preferred embodiments of the present invention are described in detail below, but the present invention may have other embodiments in addition to the detailed description.
应当理解的是, 当在本说明书中使用术语 "包含" 和 /或 "包括" 时, 其指明存在所述特征、 整体、 歩骤、 操作、 元件和 /或组件, 但不排除存在 或附加一个或多个其他特征、 整体、 歩骤、 操作、 元件、 组件和 /或它们的 组合。  It will be understood that when the terms "comprising" and "comprising" are used in the specification, the <RTI ID=0.0> </ RTI> </ RTI> <RTIgt; </ RTI> <RTIgt; Or a plurality of other features, integers, steps, operations, components, components, and/or combinations thereof.
本发明提供一种新型的多级液压机械式垃圾焚烧炉结构, 所述垃圾焚 烧炉包括进料口、 给料炉排、 焚烧炉排、 一次风供应系统和二次风供应系 统。 如图 2所示所述焚烧炉排沿纵向分为五个单元 2、 3、 4、 5、 6, 其中第 一至第四单元为标准单元,第五单元 6为末端加长单元。所述标准单元为 5 排炉排片结构或 6排炉排片结构。所述 5排炉排片结构由两排滑动炉排片、 两排固定炉排片和一排翻动炉排片组成, 其具体排列顺序为滑动炉排片、 翻动炉排片、 固定炉排片、 滑动炉排片、 固定炉排片或滑动炉排片、 固定 炉排片、 滑动炉排片、 翻动炉排片、 固定炉排片。 所述 6排炉排片结构由 两排滑动炉排片、 两排翻动炉排片和两排固定炉排片组成, 其具体排列顺 序为滑动炉排片、 翻动炉排片、 固定炉排片、 滑动炉排片、 翻动炉排片和 固定炉排片。 如图 3所示所述标准单元由两排滑动炉排片、 两排翻动炉排 片和两排固定炉排片组成, 其中附图标记 1为给料炉排接口固定炉排片、 1 为接口固定炉排刮板、 3为侧墙、 4为固定炉排片、 5为滑动炉排片、 6为 翻动炉排片、 7为刮板、 8为炉排支撑体。 上述滑动炉排片用于纵向移动所 述垃圾, 所述翻动炉排片用于在竖直方向上翻动垃圾, 以使垃圾充分燃烧, 其中上述每一单元中的炉排片可以有多种排列方式, 最为常见的是滑动炉 排片、 翻动炉排片、 固定炉排片、 滑动炉排片、 翻动炉排片、 固定炉排片 的排布方式。如图 4所示所述末端加长单元由四排滑动炉排片 1、一排翻动 炉排片 2和三排固定炉排片 3组成。 其具体排列顺序为滑动炉排片、 翻动 炉排片、 固定炉排片、 滑动炉排片、 固定炉排片、 滑动炉排片、 固定炉排 片、 滑动炉排片。 由于末端垃圾炉排的加长, 垃圾在焚烧炉内的停留时间 延长, 从而提高了生活垃圾的燃尽率。 五个单元将所述焚烧炉排整体沿纵 向分为干燥段、 燃烧段和燃尽段。 The invention provides a novel multi-stage hydraulic mechanical waste incinerator structure, the waste incinerator comprising a feed inlet, a feed grate, an incinerator grate, a primary air supply system and a secondary air supply system. As shown in Fig. 2, the incinerator row is divided into five units 2, 3, 4, 5, 6, in the longitudinal direction, wherein the first to fourth units are standard units, and the fifth unit 6 is a terminal extension unit. The standard unit is a 5-row grate piece structure or a 6-row grate piece structure. The 5-row grate piece structure is composed of two rows of sliding grate pieces, two rows of fixed grate pieces and one row of turning grate pieces, and the specific arrangement order is a sliding grate piece, Turning the furnace row, fixing the grate piece, sliding grate piece, fixing the grate piece or sliding grate piece, fixing the grate piece, sliding grate piece, turning the grate piece, fixing the grate piece. The 6-row furnace row structure comprises two rows of sliding grate pieces, two rows of turning grate pieces and two rows of fixed grate pieces, and the specific arrangement order is sliding grate piece, turning furnace row piece, fixed grate piece piece, sliding grate piece piece, turning furnace Row and fixed grate pieces. As shown in FIG. 3, the standard unit is composed of two rows of sliding grate pieces, two rows of turning grate pieces and two rows of fixed grate pieces, wherein reference numeral 1 is a feeding grate interface fixing grate piece, and 1 is an interface fixing grate. The squeegee, 3 is a side wall, 4 is a fixed grate piece, 5 is a sliding grate piece, 6 is a tumbling grate piece, 7 is a squeegee, and 8 is a grate support. The sliding grate piece is configured to longitudinally move the garbage, and the chopping furnace row piece is used for flipping garbage in a vertical direction to fully burn the garbage, wherein the grate pieces in each unit may have a plurality of arrangement manners, Commonly, the arrangement of the sliding grate piece, the turning grate piece, the fixed grate piece, the sliding grate piece, the turning grate piece, and the fixed grate piece are arranged. As shown in FIG. 4, the end lengthening unit is composed of four rows of sliding grate pieces 1, one row of turning grate pieces 2 and three rows of fixed grate pieces 3. The specific arrangement sequence is a sliding grate piece, a rotating grate piece, a fixed grate piece, a sliding grate piece, a fixed grate piece, a sliding grate piece, a fixed grate piece, and a sliding grate piece. Due to the lengthening of the end garbage grate, the residence time of the garbage in the incinerator is prolonged, thereby increasing the burnout rate of domestic garbage. The five units divide the entire incinerator row into a drying section, a burning section and a burning section in the longitudinal direction.
本发明的炉排整体的横向支撑结构如图 5所示, 炉排 4的每排炉排片横 向由一根轴驱动, 在横向上由钢架 5 在至少三个位置对其进行支撑, 所述钢 架包括位于所述焚烧炉排两侧用于固定支撑驱动轴的支撑件, 以及在所述两 侧支撑件之间的焚烧炉排下方设置的中间支撑件。 在中间增加的钢架支撑结 构可以有效减小炉排驱动轴的挠度, 控制驱动轴和炉排的变形, 延长炉排整 体的使用寿命。 炉排横向釆用一个轴驱动, 可以控制液压系统潜在漏油点, 使炉排片温度分布更为均匀, 从而使运行更为稳定、 可靠同时改善燃烧效果。 驱动炉排片的液压驱动装置的油管釆用不锈钢套管焊接结构, 由于液压驱动 装置的油管釆用不锈钢套管焊接结构, 减少了潜在泄露点, 运行更为稳定, 可靠性更高。  The overall lateral support structure of the grate of the present invention is as shown in FIG. 5. Each row of grate rows of the grate 4 is driven laterally by a shaft, which is supported by the steel frame 5 in at least three positions in the lateral direction. The steel frame includes support members on both sides of the incinerator row for fixedly supporting the drive shaft, and an intermediate support member disposed below the incinerator row between the two side support members. The increased steel frame support structure in the middle can effectively reduce the deflection of the grate drive shaft, control the deformation of the drive shaft and the grate, and extend the service life of the grate. The horizontal displacement of the grate is driven by a shaft, which can control the potential oil leakage point of the hydraulic system and make the temperature distribution of the grate sheet more uniform, so that the operation is more stable and reliable while improving the combustion effect. The tubing of the hydraulic drive unit that drives the grate plate is welded with a stainless steel bushing. Since the tubing of the hydraulic drive unit is welded with a stainless steel bushing, the potential leak point is reduced, the operation is more stable, and the reliability is higher.
如图 6所示本发明的给料炉排 4为釆用液压驱动, 所述给料炉排 4和 焚烧炉排的宽度相同, 使生活垃圾在炉排横向上分布更为均匀, 改善了燃 烧效果。 所述给料炉排 4的给料小车 3尾部上表面具有用于限制给料车 3 向上移动的限位支撑装置。 在液压缸 1 内液压油的推动下, 给料小车和给 料炉排 4向前行进将给料炉排 4上的生活垃圾推送到炉膛内的焚烧炉排上, 然后回复到原来的位置, 再向前行进将生活垃圾推送到炉膛内的炉排上, 如此循环往复进行工作,在给料小车的尾部上侧安装有限位支撑装置 2,在 该限位支撑装置与盖板之间留合理的间隙, 这样小车在前进过程中, 向上 方向的位移被限制在很小的范围内, 有效保证了小车按设计的运行轨道平 稳运行, 不会发生偏移及卡死的现象, 有效解决了给料小车经常脱轨的问 题。 作为优选, 所述限位支撑装置 2包括固定在给料车 3上的支撑架、 滚 动轮和滚动轮轴, 所述支撑架顶部末端设有凹槽, 用于环绕所述滚动轮, 所述滚动轮轴塞装于所述凹槽内, 并且所述凹槽大于所述滚动轮, 该滚动 轮可以在滚动轮轴的作用下在凹槽内自由的滚动, 这样一来不仅可以将限 定给料小车 3和上部盖板之间的距离, 而且一旦当小车稍微翘起, 所述滚 动轮和盖板接触时, 滚动轮可以沿盖板滑动, 进一歩起到缓冲的作用, 即 使碰到盖板也不会卡死。 所述限位支撑装置 2 的数目可以为一个或多个, 均匀、 对称的分布在给料小车 3的尾部, 所述限位支撑装置 2不仅可以防 止小车卡死, 而且可以有效的控制给料小车 3在左右方向的移动, 防止小 车脱离轨道。 As shown in Fig. 6, the feed grate 4 of the present invention is hydraulically driven, and the width of the feed grate 4 and the incinerator grate are the same, so that the domestic garbage is more evenly distributed in the lateral direction of the grate, and the combustion is improved. effect. The upper surface of the tail portion of the feed cart 3 of the feed grate 4 has a limit support device for restricting the upward movement of the feed cart 3. With the hydraulic oil in the hydraulic cylinder 1, the feed trolley and the feed grate 4 travel forward to push the domestic waste on the feed grate 4 to the incinerator row in the furnace. Then returning to the original position, and then moving forward to push the domestic garbage to the grate in the furnace, so as to work cyclically, the limit support device 2 is installed on the upper side of the tail of the feeding trolley, and the limit support device is installed A reasonable gap is left between the cover and the cover plate, so that the upward displacement of the trolley is limited to a small range during the advancement process, which effectively ensures that the trolley runs smoothly according to the designed running track without offset and jamming. The phenomenon effectively solves the problem of frequent derailment of the feeding trolley. Preferably, the limiting support device 2 comprises a support frame fixed on the feeding cart 3, a rolling wheel and a rolling wheel axle, and the top end of the supporting frame is provided with a groove for surrounding the rolling wheel, the rolling The axle is plugged in the groove, and the groove is larger than the rolling wheel, and the rolling wheel can freely roll in the groove under the action of the rolling wheel axle, so that not only the feeding trolley 3 can be defined The distance between the upper cover and the upper cover, and once the trolley is slightly tilted, the rolling wheel and the cover are in contact, the rolling wheel can slide along the cover, and the buffer acts as a buffer, even if it touches the cover. Will be stuck. The number of the limiting support devices 2 may be one or more, uniformly and symmetrically distributed at the tail of the feeding trolley 3, and the limiting support device 2 can not only prevent the car from being stuck, but also can effectively control the feeding. The carriage 3 moves in the left and right direction to prevent the trolley from getting out of the track.
生活垃圾由给料炉排推送至焚烧炉排上, 然后进行干燥、 燃烧和燃尽。 焚烧炉排包括滑动炉排片、 固定炉排片和翻动炉排片。 考虑到炉排片在运行 时的受热膨胀, 在设备安装时, 炉排片之间以及炉排片和设备侧壁之间都要 留有一定的间隙。 为了减少垃圾从此间隙的泄漏量, 以及为了使从炉排下部 进入的一次风在炉排设备内部分布均匀, 如图 1、 8、 9、 10所示在炉排片的 内部还焊有不锈钢材料的挡灰板。 对于不同安装位置处的炉排片, 与其焊接 的不锈钢挡灰板的形状和位置也不尽相同, 可以最大可能的减少炉排的漏灰。 所述固定炉排片和滑动炉排片均设置有弹性耐磨刮板, 可以减小相临两排炉 片之间的摩擦, 进而提高了炉排片的使用寿命。 在炉排的两侧边还设有冷却 腔室。 釆用冷却风使设备的外部温度不致过高, 同时还起着保护侧墙炉排片 内部的耐火材料的作用。  Domestic waste is pushed from the feed grate to the incinerator row, then dried, burned and burned. The incinerator grate includes a sliding grate, a fixed grate, and a flipper. Considering the thermal expansion of the grate sheets during operation, a certain gap is left between the grate sheets and between the grate sheets and the side walls of the equipment during installation. In order to reduce the leakage of garbage from this gap, and to make the primary air entering from the lower part of the grate evenly distributed inside the grate equipment, as shown in Figures 1, 8, 9, and 10, stainless steel is also welded inside the grate piece. Gray ash board. For the grate pieces at different installation locations, the shape and position of the stainless steel ash slabs welded to them are not the same, which can minimize the ash leakage of the grate. The fixed grate piece and the sliding grate piece are each provided with an elastic wear-resistant squeegee, which can reduce the friction between the two rows of slabs, thereby improving the service life of the grate piece. A cooling chamber is also provided on both sides of the grate. The cooling air is used to keep the external temperature of the equipment from being too high, and it also acts to protect the refractory material inside the side wall grate.
如图 9、 10所示所述翻动炉排由上下组合式的翻动炉排片构成, 上下 组合式翻动炉排片包括上盖板 7 以及支撑该上盖板 7 的炉排片主体, 所述 上盖板 Ί和炉排主体 8包括转动端和支撑端, 其中, 所述上盖板 Ί的支撑 端设有销轴槽, 所述炉排主体 8 的支撑端设有相应的销轴孔, 所述销轴槽 和销轴孔通过销轴连接, 用于固定组合炉排的支撑端; 所述上盖板 7 的转 动端设有卡套, 所述炉排主体 8 的转动端设有与卡套相匹配的弯头, 用于 固定组合炉排的转动端,从而将现有技术中的炉排片分成两部分一上盖板 7 和炉排片主体, 在实际使用中, 即使磨损了上盖板, 可以直接将上盖板进 行更换, 而无须更换炉排片主体, 避免了现有技术中需要整个炉排片进行 更换的缺陷, 节约了成本、 减少了材料损耗, 降低了运行成本。 作为优选, 所述的卡套为上盖板 7 的转动端尾部向下弯曲而成挂钩, 作为优选, 所述 挂钩呈 "=)" 字形挂钩, 所述的弯头为设置于炉排主体 8转动端的凸起件, 所述凸起件下端设有凹槽, 以配合挂钩的弯曲部。 使用时, 在转动端上盖 板 7的挂钩将炉排主体 8的凸起件完全裹住, 挂钩的弯曲部进入凸起件下 侧的凹槽中, 使所述的挂钩和凸起件相互扣合卡死, 在支撑端, 所述销轴 槽和销轴孔为同轴设置,将销轴插入所述销轴槽和销轴孔,从而使上盖板 Ί 和炉排片主体成为一体, 得到上下组合式翻动炉排片。 作为优选, 所述炉 排片主体上设有止口 10,通过所述止口 10使整个炉排片卡设在炉排的转动 大轴上, 由炉排的转动大轴带动, 实现整个炉排片绕转动轴转动, 实现对 垃圾的翻动, 提高燃烧效率。 作为优选, 所述炉排片主体上与上盖板 7 的 结合面内侧设有肋板, 通过肋板的设置, 不仅提高了组合炉排的强度, 而 且提高所述炉排的散热性能, 所述肋板的数目可以根据需要进行设置。 As shown in FIG. 9 and FIG. 10, the turning grate is composed of a top and bottom combined type of rotating furnace row, and the upper and lower combined turning furnace row includes an upper cover 7 and a grate piece main body supporting the upper cover 7, the upper cover The rafter body 8 includes a rotating end and a supporting end, wherein the supporting end of the upper cover 设有 is provided with a pin groove, and the supporting end of the grate main body 8 is provided with a corresponding pin hole, the pin The shaft groove and the pin shaft hole are connected by a pin shaft for fixing the support end of the combined grate; the rotating end of the upper cover plate 7 is provided with a ferrule, and the rotating end of the grate main body 8 is provided with the ferrule Matching elbow, for Fixing the rotating end of the combined grate, thereby dividing the prior art grate piece into two parts, an upper cover plate 7 and a grate piece main body. In actual use, even if the upper cover plate is worn, the upper cover plate can be directly replaced. The utility model does not need to replace the main body of the grate plate, thereby avoiding the defects in the prior art that the entire grate piece needs to be replaced, which saves cost, reduces material loss and reduces operating cost. Preferably, the ferrule is a hook which is bent downwardly at the end of the rotating end of the upper cover 7. Preferably, the hook is a "=""-shaped hook, and the elbow is disposed on the grate main body 8. a protruding member of the rotating end, the lower end of the protruding member is provided with a groove to match the bent portion of the hook. In use, the hook of the upper cover 7 on the rotating end completely wraps the convex part of the grate main body 8, and the bent portion of the hook enters the groove on the lower side of the convex piece, so that the hook and the convex piece are mutually The buckle is stuck. At the support end, the pin groove and the pin hole are coaxially disposed, and the pin shaft is inserted into the pin groove and the pin hole, so that the upper cover Ί and the grate piece main body are integrated. Get the upper and lower combined turning furnace row. Preferably, the grate piece main body is provided with a stop 10 through which the entire grate piece is clamped on the rotating large shaft of the grate, and is driven by the rotating large shaft of the grate to realize the whole grate piece winding. The rotating shaft rotates to achieve the turning of the garbage and improve the combustion efficiency. Preferably, the inner side of the joint surface of the grate piece main body and the upper cover 7 is provided with a rib plate, and the arrangement of the rib plate not only improves the strength of the combined grate but also improves the heat dissipation performance of the grate. The number of ribs can be set as needed.
如图 1 1所示,所述翻动炉排片 1的运行是通过液压推杆推动转动大轴 转动, 然后再由转动大轴带动翻动炉排片进行翻动动作的。 所述翻动滚轮 由转动大轴的一部分构成, 所述转动大轴用于支撑和驱动翻动炉排片。 在 所述翻动滚轮下方设置至少 1个用于支撑该翻动滚轮的支撑件, 所述支撑 件可以为支撑拖轮。将现有技术中翻动滚轮的支撑点由一个变为至少 2个, 有效的分解了拖轮的受力,保证托轮在运行中不会因为超负荷而磨损过快; 同时由于支撑点的增加, 使转动大轴在运行过程中自定位且减轻支撑轮负 荷, 解决了现有技术中翻动炉排 7经常轴向窜动以及转动大轴拉杆 8断裂 的问题。 作为优选, 所述支撑件为支撑托轮 10 , 所述托轮不仅能够很好的 对转动大轴起到支撑作用, 而且托轮和翻动滚轮之间相切, 两者之间的摩 擦进一歩减小, 一方面托轮不会对影响翻动滚轮的来回反复运动, 而且所 述托轮自身的磨损进一歩减小, 使用寿命延长, 更好的保证了翻动滚轮 9 和翻动炉排 7 的运行。 作为优选, 所述拖轮选用耐高温的滚子轴承, 该耐 高温的滚子轴承不仅满足焚烧炉内高温的使用环境又满足高的径向载荷, 且该轴承又具有自动对中调心的功能, 非常适合该焚烧炉内的使用工况。  As shown in Fig. 11, the operation of the tumbling furnace row 1 is driven by a hydraulic push rod to rotate the large shaft, and then the rotating large shaft drives the tumbling furnace to perform the turning operation. The turning roller is constituted by a part of a rotating large shaft for supporting and driving the turning furnace row. At least one support member for supporting the flip roller is disposed under the flip roller, and the support member may be a support tug. In the prior art, the support point of the turning roller is changed from one to at least two, which effectively decomposes the force of the tug, and ensures that the roller does not wear too fast due to overload during operation; and at the same time, due to the increase of the support point, The self-positioning of the rotating large shaft during operation and the reduction of the support wheel load solve the problem that the vertical turning of the turning grate 7 is often axially broken and the rotating large shaft rod 8 is broken. Preferably, the support member is a supporting roller 10, and the supporting roller not only can well support the rotating large shaft, but also the tangent between the supporting roller and the turning roller, and the friction between the two is further On the one hand, the supporting wheel does not repeatedly move back and forth which affects the turning roller, and the wear of the supporting wheel itself is reduced, the service life is prolonged, and the operation of the turning roller 9 and the turning grate 7 is better ensured. . Preferably, the tug wheel is selected from a high temperature resistant roller bearing, which not only satisfies the high temperature environment in the incinerator but also satisfies a high radial load, and the bearing has the function of self-aligning and centering. , very suitable for the working conditions in the incinerator.
本技术方案设置了对炉排片温度的测点, 对运行中炉排片的温度进行 实时监测, 用于对滑动炉排和翻动炉排进行控制。 The technical scheme sets a measuring point for the temperature of the grate piece, and performs the temperature of the grate piece in operation. Real-time monitoring for controlling the sliding grate and turning the grate.
如图 12所示为本发明的炉排热电偶布置示意图, 图 12为垃圾焚烧炉 炉床的俯视图, 其具体包括 5个单元, 每一单元包括多个滑动炉排片、 翻 动炉排片和固定炉排片。 对于上述炉排热电偶的具体布置方式可以为: 对 于第五单元中的最后一排固定炉排片, 自左侧第二片炉排片起, 每隔一个 炉排片设置一个热电偶; 对于第一单元至第四单元与翻动炉排片临近的一 排固定炉排片, 自左侧第三个炉排片起, 每隔 4个炉排片设置一个热电偶; 每个固定炉排片上的热电偶的布置方式如图 1 3所示。 图 1 1为所述固定炉 排片的俯视图和侧视图, 所述热电偶安装在所述上部炉盖板的底面上。 这 里需要说明的是上述炉排热电偶的具体布置方式仅是本发明的一个具体示 例, 并不是要对本发明进行限定, 对本领域技术人员来说显然还有其它可 能的替代方式或是简单的变形, 但都属于本发明的保护范围。  12 is a schematic view of the grate thermocouple arrangement of the present invention, and FIG. 12 is a top view of the waste incinerator hearth, which specifically includes five units, each unit including a plurality of sliding grate pieces, a rotating grate piece and a fixed furnace Rowing. The specific arrangement of the above-mentioned grate thermocouples may be: For the last row of fixed grate pieces in the fifth unit, one thermocouple is arranged for every other grate piece from the second second grate piece on the left side; A row of fixed grate sheets adjacent to the fourth unit and the rotating furnace row, from the third grate piece on the left side, one thermocouple is arranged every four grate pieces; the thermocouples on each fixed grate piece are arranged in the same manner as Figure 13 shows. Fig. 11 is a plan view and a side view of the fixed furnace row, the thermocouple being mounted on the bottom surface of the upper furnace cover. It should be noted that the specific arrangement of the grate thermocouple described above is only a specific example of the present invention, and the present invention is not limited thereto. It is obvious to those skilled in the art that there are other possible alternatives or simple deformations. However, they all fall within the scope of protection of the present invention.
本发明已经通过上述实施例进行了说明, 但应当理解的是, 上述实施 例只是用于举例和说明的目的, 而非意在将本发明限制于所描述的实施例 范围内。 此外本领域技术人员可以理解的是, 本发明并不局限于上述实施 例, 根据本发明的教导还可以做出更多种的变型和修改, 这些变型和修改 均落在本发明所要求保护的范围以内。 本发明的保护范围由附属的权利要 求书及其等效范围所界定。  The present invention has been described by the above-described embodiments, but it should be understood that the above-described embodiments are only for the purpose of illustration and description. Further, those skilled in the art can understand that the present invention is not limited to the above embodiments, and various modifications and changes can be made according to the teachings of the present invention. These modifications and modifications are all claimed in the present invention. Within the scope. The scope of the invention is defined by the appended claims and their equivalents.

Claims

权利要求 Rights request
1、 一种多级液压机械式垃圾焚烧炉, 包括进料口、 给料炉排、 焚烧炉 排、 一次风供应系统和二次风供应系统, 所述焚烧炉排沿纵向分为五个单 元, 其中第一至第四单元为标准单元, 第五单元为末端加长单元, 上述每 一单元都由若干个滑动炉排片、 翻动炉排片、 固定炉排片组成, 所述五个 单元将所述焚烧炉排整体沿垃圾移动方向分为干燥段、 燃烧段和燃尽段, 其特征在于, 所述给料炉排的给料小车尾部上表面具有用于限制给料小车 向上移动的限位支撑装置。 1. A multi-stage hydraulic mechanical waste incinerator comprising a feed inlet, a feed grate, an incinerator grate, a primary air supply system and a secondary air supply system, the incinerator grate being divided into five units in a longitudinal direction Wherein the first to fourth units are standard units, and the fifth unit is a terminal lengthening unit, each of the units consisting of a plurality of sliding grate pieces, a rotating grate piece, and a fixed grate piece, the five units are to be incinerated The grate is divided into a drying section, a burning section and a burning section along the moving direction of the garbage, wherein the feeding upper end surface of the feeding trolley has a limit supporting device for restricting the upward movement of the feeding trolley .
1、 根据权利要求 1所述的垃圾焚烧炉, 其特征在于 ,所述限位支撑装 置包括固定在给料小车上的支撑架、 滚动轮和滚动轮轴 , 所述支撑架顶部 具有凹槽, 所述滚动轮通过滚动轮轴固定于所述凹槽中 , 滚动轮在所述凹 槽中可自由滚动。  1. The waste incinerator according to claim 1, wherein the limit support device comprises a support frame fixed to the feeding trolley, a rolling wheel and a rolling wheel axle, the top of the support frame having a groove, The scroll wheel is fixed in the recess by a rolling wheel axle, and the scroll wheel is free to roll in the recess.
3、 根据权利要求 1所述的垃圾焚烧炉, 其特征在于 ,所述限位支撑装 置的高度低于给料小车上方的盖板支撑横梁。  3. A waste incinerator according to claim 1 wherein the height of the limit support means is lower than the cover support beam above the feed trolley.
4、 根据权利要求 1所述的垃圾焚烧炉, 其特征在于 ,所述限位支撑装 置的数目为一个或多个。  4. A waste incinerator according to claim 1, wherein the number of said limit support means is one or more.
5、 根据权利要求 1所述的垃圾焚烧炉, 其特征在于 ,所述给料炉排的 宽度与所述焚烧炉排的宽度相同。  5. A waste incinerator according to claim 1 wherein the width of the feed grate is the same as the width of the incinerator row.
6、 根据权利要求 1所述的垃圾焚烧炉, 其特征在于 ,所述焚烧炉排每 排炉排片沿横向由一根轴驱动, 并且在横向上由钢架在:至少三个位置对其 进行支撑。  6. The waste incinerator according to claim 1, wherein each row of the incinerator row is driven by a shaft in a lateral direction, and is laterally carried by a steel frame at at least three positions. support.
1、 根据权利要求 6所述的垃圾焚烧炉, 其特征在于 ,所述钢架包括位 于所述焚烧炉排两侧用于固定支撑驱动轴的支撑件。  1. A waste incinerator according to claim 6 wherein said steel frame includes support members on either side of said incinerator row for securing the drive shaft.
8、 根据权利要求 1所述的垃圾焚烧炉, 其特征在于 ,所述焚烧炉排两 侧支撑件之间的焚烧炉排下方设置至少一个中间支撑件。  8. A waste incinerator according to claim 1 wherein at least one intermediate support member is disposed beneath the incinerator row between the two side supports of the incinerator row.
9、 根据权利要求 1所述的垃圾焚烧炉, 其特征在于,所述标准单元为 5排炉排片结构或 6排炉排片结构。  9. The waste incinerator according to claim 1, wherein the standard unit is a 5-row furnace row structure or a 6-row furnace row structure.
1 0、 根据权利要求 9所述的垃圾焚烧炉, 其特征在于, 所述 5排炉排 片结构由两排滑动炉排片、 两排固定炉排片和一排翻动炉排片组成, 其具 体排列顺序为滑动炉排片、 翻动炉排片、 固定炉排片、 滑动炉排片、 固定 炉排片或滑动炉排片、 固定炉排片、 滑动炉排片、 翻动炉排片、 固定炉排 片。 The garbage incinerator according to claim 9, wherein the 5-row furnace row structure comprises two rows of sliding grate pieces, two rows of fixed grate pieces, and one row of flipping grate pieces, wherein the specific arrangement order is Sliding grate, flipping grate, fixed grate, sliding grate, fixed grate or sliding grate, fixed grate, sliding grate, flip grate, fixed grate Film.
1 1、 根据权利要求 9所述的垃圾焚烧炉, 其特征在于, 所述 6排炉排 片结构由两排滑动炉排片、 两排翻动炉排片和两排固定炉排片组成, 其具 体排列顺序为滑动炉排片、 翻动炉排片、 固定炉排片、 滑动炉排片、 翻动 炉排片和固定炉排片。  1 . The waste incinerator according to claim 9, wherein the six rows of furnace row structure comprises two rows of sliding grate pieces, two rows of rotating grate pieces and two rows of fixed grate pieces, wherein the specific arrangement order is Slide grate, flipper row, fixed grate, sliding grate, flip grate and fixed grate.
12、 根据权利要求 1所述的垃圾焚烧炉, 其特征在于, 所述末端加长 单元由四排滑动炉排片、 一排翻动炉排片和三排固定炉排片组成。  12. The waste incinerator according to claim 1, wherein the end lengthening unit is composed of four rows of sliding grate pieces, one row of rotating grate pieces, and three rows of fixed grate pieces.
13、 根据权利要求 12所述的垃圾焚烧炉, 其特征在于,所述末端加长 单元中炉排片按滑动炉排片、 翻动炉排片、 固定炉排片、 滑动炉排片、 固 定炉排片、 滑动炉排片、 固定炉排片、 滑动炉排片的顺序排列。  The waste incinerator according to claim 12, wherein the bottom row of the end lengthening unit is a sliding grate piece, a rotating grate piece, a fixed grate piece, a sliding grate piece, a fixed grate piece, a sliding grate piece, The order of the fixed grate pieces and the sliding grate pieces is arranged.
14、 根据权利要求 1所述的垃圾焚烧炉, 其特征在于, 所述滑动炉排 片、 固定炉排片和翻动炉排片均设置有挡灰板。  The garbage incinerator according to claim 1, wherein the sliding furnace row, the fixed grate piece, and the turning furnace row piece are each provided with a ash blocking plate.
15、 根据权利要求 1所述的垃圾焚烧炉, 其特征在于, 所述固定炉排 片和滑动炉排片均设置有弹性耐磨刮板。  The garbage incinerator according to claim 1, wherein the fixed furnace row and the sliding grate sheet are each provided with an elastic wear-resistant squeegee.
16、 根据权利要求 1所述的垃圾焚烧炉, 其特征在于, 所述翻动炉排 片由上下组合式炉排片构成, 该上下组合式炉排片包括上盖板和支撑该上 根据权利要求 16所述的垃圾焚烧炉, 其特征在于,所述炉排片主 体包括转动端和支撑端, 其中, 所述炉排片主体的支撑端设有销轴孔, 所 述炉排片主体的转动端设有弯头。  The waste incinerator according to claim 1, wherein the turning furnace row is composed of upper and lower combined grate pieces, and the upper and lower combined grate pieces comprise an upper cover plate and a support according to claim 16. The garbage incinerator is characterized in that the grate piece main body comprises a rotating end and a supporting end, wherein the supporting end of the grate piece main body is provided with a pin hole, and the rotating end of the grate piece main body is provided with an elbow.
18、 根据权利要求 17所述的垃圾焚烧炉, 其特征在于,所述上盖板包 括转动端和支撑端, 其中, 所述上盖板的支撑端设有与所述销轴孔对应的 销轴槽, 所述上盖板的转动端设有与所述弯头对应的卡套。  The waste incinerator according to claim 17, wherein the upper cover includes a rotating end and a supporting end, wherein the supporting end of the upper cover is provided with a pin corresponding to the pin hole The shaft groove, the rotating end of the upper cover is provided with a ferrule corresponding to the elbow.
19、 根据权利要求 18所述的垃圾焚烧炉, 其特征在于,所述销轴槽和 销轴孔通过销轴连接, 用于固定所述组合式炉排片的支撑端。  The waste incinerator according to claim 18, wherein the pin groove and the pin hole are connected by a pin for fixing the support end of the combined grate piece.
20、 根据权利要求 18所述的垃圾焚烧炉, 其特征在于,所述卡套和弯 头相互咬合用于固定所述组合式炉排片的转动端。  20. A waste incinerator according to claim 18, wherein the ferrule and the elbow are engaged with one another for securing the rotational end of the modular grate.
21、 根据权利要求 18所述的垃圾焚烧炉, 其特征在于,所述卡套为上 盖板的转动端尾部向下弯曲而成的挂钩。  The garbage incinerator according to claim 18, wherein the ferrule is a hook formed by bending a tail end of a rotating end of the upper cover.
22、根据权利要求 21所述的垃圾焚烧炉,其特征在于,所述挂钩呈 "=)" 字形。  22. A waste incinerator according to claim 21 wherein said hook is in the shape of a "="".
23、 根据权利要求 17所述的垃圾焚烧炉, 其特征在于,所述弯头为设 置于炉排片主体转动端的凸起件, 所述凸起件下端设有凹槽23. The waste incinerator according to claim 17, wherein said elbow is provided a protruding member disposed at a rotating end of the main body of the grate piece, wherein the lower end of the protruding member is provided with a groove
24、 根据权利要求 16所述的垃圾焚烧炉, 其特征在于 所述炉排片主 本上与上盖板的结合面内侧均设有肋板。 A waste incinerator according to claim 16, wherein the grate piece is provided with a rib on both sides of the joint surface of the upper and upper cover plates.
25、 根据权利要求 16所述的垃圾焚烧炉, 其特征在于 所述炉排片主 本上设有止口。  A garbage incinerator according to claim 16, wherein said grate piece is provided with a stopper.
26、 根据权利要求 1所述的垃圾焚烧炉, 其特征在于: 还包括翻动滚 所述翻动滚轮下方具有至少 2个用于支撑该翻动? 轮的支撑件。 26. The waste incinerator according to claim 1, further comprising: a flipping roll having at least two under the flipping roller for supporting the flipping? Support for the wheel.
27、 根据权利要求 26所述的垃圾焚烧炉,
Figure imgf000015_0001
所述支撑件为 支撑托轮。
27. The waste incinerator of claim 26,
Figure imgf000015_0001
The support member is a support roller.
28、 根据权利要求 27所述的垃圾焚烧炉, 其特征在于,所述托轮釆用 耐高温的滚子轴承。  28. A waste incinerator according to claim 27, wherein said roller rim is a high temperature resistant roller bearing.
29、 根据权利要求 26所述的垃圾焚烧炉, 其特征在于,所述翻动滚轮 由转动大轴的一部分构成。  A garbage incinerator according to claim 26, wherein said turning roller is constituted by a part of a rotating large shaft.
30、 根据权利要求 29所述的垃圾焚烧炉, 其特征在于,所述转动大轴 用于支撑和驱动翻动炉排片。  30. A waste incinerator according to claim 29, wherein said rotating large shaft is used to support and drive the rotating hearth.
31、 根据权利要求 1所述的垃圾焚烧炉,
Figure imgf000015_0002
:炉排的两侧 边还设有冷却腔室。
31. The waste incinerator of claim 1
Figure imgf000015_0002
: There are cooling chambers on both sides of the grate.
32、 根据权利要求 1所述的垃圾焚烧炉,
Figure imgf000015_0003
32. The waste incinerator of claim 1
Figure imgf000015_0003
液压驱动装置的油管釆用不锈钢套管焊接结构 Hydraulic drive unit tubing with stainless steel bushing welded structure
33、 根据权利要求 1所述的垃圾焚烧炉, 其特征在于, 所述固定炉排 片上设有用于测温的热电偶。  The garbage incinerator according to claim 1, wherein the fixed furnace row is provided with a thermocouple for temperature measurement.
34、 根据权利要求 33所述的垃圾焚烧炉,
Figure imgf000015_0004
对于末端加长 单元中的最后一排固定炉排片, 自左侧第二片炉排片起 隔一个炉排片 设置一个热电偶; 对于第一单元至第四单元与翻动炉排片临近的一排固 炉排片, 自左侧第三个炉排片起, 每隔 4个炉排片设置一个热电偶。
34. The waste incinerator of claim 33,
Figure imgf000015_0004
For the last row of fixed grate pieces in the end lengthening unit, a thermocouple is arranged from the left second piece of the grate piece to the bottom of the grate; for the first unit to the fourth unit and the crowded furnace row adjacent to the row of the solid furnace row From the third grate on the left, a thermocouple is placed every 4 grate.
PCT/CN2012/086308 2012-04-01 2012-12-10 Multi-stage hydraulic mechanical garbage incinerator WO2013149478A1 (en)

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