WO2013127119A1 - 一种螺旋状气压弹簧 - Google Patents

一种螺旋状气压弹簧 Download PDF

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Publication number
WO2013127119A1
WO2013127119A1 PCT/CN2012/074383 CN2012074383W WO2013127119A1 WO 2013127119 A1 WO2013127119 A1 WO 2013127119A1 CN 2012074383 W CN2012074383 W CN 2012074383W WO 2013127119 A1 WO2013127119 A1 WO 2013127119A1
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Prior art keywords
gas
spiral
column
spring
fabric
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PCT/CN2012/074383
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English (en)
French (fr)
Inventor
陈阿裕
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喜临门家具股份有限公司
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Application filed by 喜临门家具股份有限公司 filed Critical 喜临门家具股份有限公司
Priority to EP12830915.0A priority Critical patent/EP2657563A4/en
Priority to JP2014501434A priority patent/JP5632561B2/ja
Priority to US13/980,281 priority patent/US9133901B2/en
Publication of WO2013127119A1 publication Critical patent/WO2013127119A1/zh

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    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16F—SPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
    • F16F9/00—Springs, vibration-dampers, shock-absorbers, or similarly-constructed movement-dampers using a fluid or the equivalent as damping medium
    • F16F9/02—Springs, vibration-dampers, shock-absorbers, or similarly-constructed movement-dampers using a fluid or the equivalent as damping medium using gas only or vacuum
    • F16F9/04—Springs, vibration-dampers, shock-absorbers, or similarly-constructed movement-dampers using a fluid or the equivalent as damping medium using gas only or vacuum in a chamber with a flexible wall
    • F16F9/0418—Springs, vibration-dampers, shock-absorbers, or similarly-constructed movement-dampers using a fluid or the equivalent as damping medium using gas only or vacuum in a chamber with a flexible wall having a particular shape, e.g. annular, spherical, tube-like

Definitions

  • the invention relates to the technical field of spring manufacturing, in particular to a spiral gas spring.
  • the 'spring' can be functionally divided into a compression spring, a torsion spring and a tension spring.
  • a commonly used compression spring is made of a strong elastic wire such as a steel wire which is spirally wound and elastically deformed to generate an elastic force. After the compression spring is formed, the elastic force is not adjustable, and it still occupies a large space after being compressed. When used in a spring mattress or the like, it cannot guarantee satisfactory comfort in each use area.
  • a gas spring is designed, it is composed of a cylinder, a piston (push rod), an additional built-in spring, etc., and has a complicated structure and high requirements for matching between parts. In addition, the gas spring has insufficient deformation stroke and a small softness adjustment range. The non-use state still takes up a lot of space.
  • An object of the present invention is to provide a spiral gas spring having an adjustable spring force, a long deformation stroke, and a small space occupied after compression in order to solve the above-mentioned deficiencies of the prior art.
  • a spiral gas spring designed by the present invention comprises a spring body, characterized in that the spring body is composed of a gas column having a pressurized gas receiving chamber, and the gas column is spiral.
  • the air column is provided with at least one vent hole communicating with the accommodating cavity.
  • the technical solution defined by the invention makes the air column by simulating the spiral shape of the wire spring, so that the gas spring not only has the advantages of large deformation and wide range of soft hardness adjustment, but also adjusts the softness of the gas spring in real time through inflation or exhaust. (elasticity), increase the comfort and application range; and the structure is simple, the processing is convenient; the gas column eliminates the pressure air, and the space occupied is small, and can be packaged, which is convenient for packaging, storage and transportation.
  • the present invention also includes the following additional technical features or any combination of these features:
  • the air column is spirally formed by a single cylindrical body, and the air column is longitudinally disposed and has horizontal and longitudinal ventilation passages.
  • the processing is convenient and the ventilation is good, and moisture is not easily deposited, and the spring is used in the mattress and the sofa. Massage chairs, cushions and other occasions due to the impact of concentrated moisture on human health.
  • the diameter of the upper and lower gas column ports of the gas column is smaller than the diameter of the spiral port in the middle, and the diameter of the spiral port in the middle is uniform, and the upper and lower gas column ports of the gas column are used for forming independent support, thereby reducing mutual deformation between the columns, and mutual interference is small.
  • the middle corrugated section can leave space for the installation of the trachea, but also facilitate the lateral flow of air.
  • the outer wall of the air column is provided with a connection plane to facilitate mutual bonding between the air columns.
  • the upper and lower ports of the air column are lined with a hard ring to prevent damage caused by uneven force on one side, and improve the overall compression strength of the gas spring.
  • the spring body is sleeved with a cover.
  • the outer cover can adopt a bag of fiber fabric, which can be deformed according to the deformation of the spring body, facilitating the connection of adjacent gas springs and preventing adjacent side wall bonding. ,put one's oar in.
  • the at least one side wall of the gas column is made of a polymer organic material or a composite thereof, and the polymer organic material and the fabric composite means that the high molecular organic material is filled in the pores of the fabric or is attached to
  • the polymeric organic materials here include rubber, TPU and / Or nylon, etc., using a polymer material such as rubber, can seal the pressure gas, and can be trapped by a trapping agent, etc., to improve flexibility and sealing; the fabric plays a role in shaping, so that the gas spring is filled in the pressurized air. After that, there is no excessive expansion deformation and the chamber wall has sufficient strength.
  • the height of the spring body is 4-20cm, and the diameter is 4-8.5cm. If it is too high, the deformation of the cavity column is too long, unstable, too low, it is hard, and the comfort is reduced; the diameter is 4-8.5cm. If it is too large, the fabric laid on the cavity column will be trapped from the hollow portion to form a pit. If it is too small, the bottom surface will be reduced, unstable, and subject to pressure swing.
  • the spiral gas spring obtained by the invention overcomes the defects that the metal spring is easy to corrode and the elastic force is not adjustable, and overcomes the complicated structure of the single piston (push rod) type gas spring, poor air permeability, insufficient deformation stroke, and compressive strength.
  • Low defect; the softness and hardness are adjusted by filling the pressure gas, especially the advantages of large deformation stroke, lateral and longitudinal ventilation, and are used for manufacturing soft mattresses, sofas, massage chairs, seat cushions, etc., which are easy to remove moisture. It eliminates the impact on human health; it has convenient softness adjustment and large unidirectional deformation range, meets the needs of various occasions, and can be adjusted in real time to increase comfort; and it is easy to package, save transportation costs, and users inflated when in use. Expand it.
  • Figure 1 is a schematic view of the structure of the present invention
  • Figure 2 is a plan view of Figure 1;
  • Figure 3 is a schematic view of another structure of the present invention.
  • Figure 4 is a top view of Figure 3.
  • Figure 1 and Figure 2 Shown is a spiral gas spring according to the present invention, comprising a spring body, the spring body being constituted by a gas column 1 having a pressurized gas receiving chamber, the gas column 1 being spiral, the gas column 1
  • the upper opening has a venting opening 2 communicating with the accommodating chamber, through which the inflation and exhaust are completed, and the venting hole 2 can also be two, one for each of the inflation and the exhaust.
  • the gas column 1 It is formed by spiraling a cylindrical body, and the air column 1 is longitudinally disposed and has lateral and longitudinal ventilation passages.
  • the gas column 1 The diameter of the upper and lower ports is smaller than the diameter of the spiral opening in the middle, and the diameter of the spiral opening in the middle is the same.
  • the upper and lower openings of the air column 1 are lined with a hard ring, and the spring body is covered with a cover, which are all drawn in the figure.
  • the gas column 1 The at least one sidewall is made of a polymer organic material or a composite thereof, and the polymer organic material and the fabric composite means that the polymer organic material is filled in the pores of the fabric or is attached to one side of the fabric.
  • the height of the spring body is 4-20cm, caliber 4-8.5cm.
  • connection plane 3 As shown in Fig. 3 and Fig. 4 Shown.

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Mattresses And Other Support Structures For Chairs And Beds (AREA)
  • Springs (AREA)
  • Fluid-Damping Devices (AREA)

Abstract

一种螺旋状气压弹簧，包括簧体，所述的簧体由一根具有压力气体容纳腔的气柱（1）构成，所述气柱（1）呈螺旋状，所述气柱（1）上开有至少一个连通容纳腔的通气孔（2）。螺旋状气压弹簧通过充填压力气体来调节软、硬度，具有变形行程大、横向和纵向通风性好的优点。螺旋状气压弹簧便于卷装和运输，用户在使用时充气展开即可。

Description

一种螺旋状气压弹簧 技术领域
本发明涉及弹簧制造技术领域，尤其是一种螺旋状气压弹簧。
背景技术
'弹簧'从功能上可分为压缩弹簧、扭转弹簧和拉伸弹簧，常用的压缩弹簧用钢丝等弹性强的金属丝呈螺旋形圈绕而成，利用其弹性形变产生弹力。这类压簧成形后弹力既定不可调节，被压缩后仍占有较大空间，运用在弹簧床垫等场所后不能保证各使用区域均具有满意的舒适度。虽然有人设计了气体弹簧，但其由气缸、活塞（推杆）、附加的内置弹簧等组成，结构复杂，零件间配合要求高，此外，上述气体弹簧形变行程不足，软硬度调节范围小，非使用状态仍占用较大空间。
技术问题
本发明的目的是为了解决上述现有技术的不足而提供一种具有弹力可调，形变行程长，压缩后占用空间小的螺旋状气压弹簧。
技术解决方案
为了达到上述目的，本发明所设计的一种螺旋状气压弹簧，包括簧体，其特征是所述的簧体由一根具有压力气体容纳腔的气柱构成，所述气柱呈螺旋状，所述气柱上开有至少一个连通容纳腔的通气孔。本发明限定的技术方案通过模拟钢丝弹簧的螺旋形状来制作气柱，使得气压弹簧不仅具有形变大，软硬度调节范围广的优点，还通过充气或排气，实时调节气压弹簧的软硬度（弹性），增加舒适度和适用范围；且结构简单，加工方便；气柱排除压力空气压缩后占用空间小，可以卷装，便于包装、存放及运输。
作为上述结构的进一步完善和补充，本发明还包含以下附加技术特征或这些特征的任意组合：
所述的气柱由一条状圆柱体螺旋而成，所述的气柱纵向设置且留有横向和纵向透气通道，加工方便且通气性好，不易沉积潮气，避免弹簧使用在床垫、沙发、按摩椅，坐垫等场合时因集聚的潮气对人体健康的影响。
所述气柱的上下气柱口直径小于处于中间的螺旋口直径，处于中间的螺旋口直径一致，气柱上下气柱口用以形成独立支撑，减少腔柱间互相拉扯形变，相互干扰小，并且避免形成凹陷，更贴近人体轮廓，增加舒适度；中间的波纹段可为安装气管留出空间，还有利于空气的横向流动。
所述的气柱外侧壁设有连接平面，便于气柱间的相互粘接。
所述气柱的上下口处衬有硬质环，防止单侧偏压造成受力不均的损坏，提高气压弹簧的整体受压强度。
所述的簧体套有外罩，在本方案中，所述外罩可采用纤维织物的袋状物，可随簧体形变而形变，便于相邻气压弹簧的连接，防止相邻的侧壁粘结、干涉。
所述的气柱至少一层侧壁由高分子有机材料或其与织物复合后制成，所述的高分子有机材料与织物复合是指高分子有机材料填充在织物的孔隙中或贴覆在织物一侧，这里的高分子有机材料包括橡胶、 TPU 和 / 或尼龙等，采用橡胶等高分子材料，可以起到密封压力气体的效果，并且可通过补漏剂等进行补漏，提高柔软性及密封性；织物则起到定型作用，使得气压弹簧在压力空气充填后不产生过度扩张变形，并使腔壁具有足够的强度。
所述的簧体高度为 4-20cm ，口径为 4-8.5cm ，过高则腔柱形变行程过长，不稳定，过低则偏硬，舒适度降低；口径为 4-8.5cm ，太大则铺设在腔柱上的面料会从中空部分陷入，形成凹坑，太小则底面减小，不稳定，易受压摆动。
 有益效果
本发明得到的一种螺旋状气压弹簧，克服了金属弹簧易腐蚀和弹力不可调等缺陷，也克服了单体活塞（推杆）式气体弹簧结构复杂、通气性差、形变行程不足，受压强度低的缺陷；通过充填压力气体来调节其软、硬度，尤其是具有变形行程大、横向和纵向通风性好的优点，用于制造软床垫、沙发、按摩椅、座垫等，易于排除潮气，消除对人体健康的影响；软硬度调节方便且单向形变范围大，满足各类场合的需求，还可实时调节，增加舒适度；并且便于卷装，节省运输成本，用户在使用时充气展开即可。
附图说明
图 1 是本发明的结构示意图；
图 2 是图 1 的俯视图；
图 3 是本发明的另一种结构示意图；
图 4 是图 3 的俯视图。
图中： 1、气柱， 2、通气孔， 3、连接平面。
本发明的最佳实施方式
实施例 1
如图 1 、图 2 所示，本发明描述的一种螺旋状气压弹簧，包括簧体，所述的簧体由一根具有压力气体容纳腔的气柱 1 构成，所述气柱 1 呈螺旋状，所述气柱 1 上开有一个连通容纳腔的通气孔 2 ，充气和排气均通过该通气孔 2 完成，通气孔 2 也可以是两个，充气和排气各一个。所述的气柱 1 由一条状圆柱体螺旋而成，所述的气柱 1 纵向设置且留有横向和纵向透气通道。所述气柱 1 的上下口直径小于处于中间的螺旋口直径，处于中间的螺旋口直径一致。所述气柱 1 的上下口处衬有硬质环，所述的簧体套有外罩，图中均为画出。所述的气柱 1 至少一层侧壁由高分子有机材料或其与织物复合后制成，所述的高分子有机材料与织物复合是指高分子有机材料填充在织物的孔隙中或贴覆在织物一侧。所述的簧体高度为 4-20cm ，口径为 4-8.5cm 。
为便于气柱 1 间的相互粘接，所述的气柱 1 外侧壁设有连接平面 3 ，如图 3 和图 4 所示。
以上所述仅为本发明的优选实施例，这些实施例用于理解本发明的结构、功能和效果，并不用于限制本发明。在上述实施例中，本发明可以有各种更改和变化。凡在本发明的精神和原则之内，所作的任何修改、等同替换、改进等，均应包含在本发明的保护范围之内。
 本发明的实施方式
工业实用性
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Claims (8)

  1. 一种螺旋状气压弹簧，包括簧体，其特征是所述的簧体由一根具有压力气体容纳腔的气柱（1）构成，所述气柱（1）呈螺旋状，所述气柱（1）上开有至少一个连通容纳腔的通气孔（2）。
  2. 根据权利要求1所述的一种螺旋状气压弹簧，其特征是所述的气柱（1）由一条状圆柱体螺旋而成，所述的气柱（1）纵向设置且留有横向和纵向透气通道。
  3. 根据权利要求1或2所述的一种螺旋状气压弹簧，其特征是所述气柱（1）的上下口直径小于处于中间的螺旋口直径，处于中间的螺旋口直径一致。
  4. 根据权利要求3所述的一种螺旋状气压弹簧，其特征是所述的气柱（1）外侧壁设有连接平面（3）。
  5. 根据权利要求4所述的一种螺旋状气压弹簧，其特征是所述气柱（1）的上下口处衬有硬质环。
  6. 根据权利要求5所述的一种螺旋状气压弹簧，其特征是所述的簧体套有外罩。
  7. 根据权利要求1所述的一种螺旋状气压弹簧，其特征是所述的气柱（1）至少一层侧壁由高分子有机材料或其与织物复合后制成，所述的高分子有机材料与织物复合是指高分子有机材料填充在织物的孔隙中或贴覆在织物一侧。
  8. 根据权利要求1所述的一种螺旋状气压弹簧，其特征是所述的簧体高度为4-20cm，口径为4-8.5cm。
PCT/CN2012/074383 2012-03-02 2012-04-19 一种螺旋状气压弹簧 WO2013127119A1 (zh)

Priority Applications (3)

Application Number Priority Date Filing Date Title
EP12830915.0A EP2657563A4 (en) 2012-03-02 2012-04-19 SPIRAL AIR PRESSURE SPRING
JP2014501434A JP5632561B2 (ja) 2012-03-02 2012-04-19 螺旋状のガススプリング
US13/980,281 US9133901B2 (en) 2012-03-02 2012-04-19 Spiral air pressure spring

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CN201220075021.6 2012-03-02
CN 201220075021 CN202441794U (zh) 2012-03-02 2012-03-02 一种螺旋状气压弹簧

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CN102588488B (zh) * 2012-03-02 2016-02-03 喜临门家具股份有限公司 一种螺旋状气压弹簧
CN107323200B (zh) * 2017-07-06 2018-11-06 嘉兴尚云自动化设备有限公司 一种用于电动车辆的悬架
CN114747903A (zh) * 2022-03-24 2022-07-15 慕思健康睡眠股份有限公司 一种柔性填充物弹力垫层及床垫

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CN101109422A (zh) * 2006-07-18 2008-01-23 株式会社都须贺 用可塑性材料制成的螺旋形部件及其制造方法
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CN102588488A (zh) * 2012-03-02 2012-07-18 喜临门家具股份有限公司 一种螺旋状气压弹簧

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JP2014510888A (ja) 2014-05-01
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JP5632561B2 (ja) 2014-11-26
US9133901B2 (en) 2015-09-15

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