WO2013118160A1 - Inkjet decorative material - Google Patents

Inkjet decorative material Download PDF

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Publication number
WO2013118160A1
WO2013118160A1 PCT/JP2012/000771 JP2012000771W WO2013118160A1 WO 2013118160 A1 WO2013118160 A1 WO 2013118160A1 JP 2012000771 W JP2012000771 W JP 2012000771W WO 2013118160 A1 WO2013118160 A1 WO 2013118160A1
Authority
WO
WIPO (PCT)
Prior art keywords
fiber
fibers
fibrous sheet
ink
inkjet
Prior art date
Application number
PCT/JP2012/000771
Other languages
French (fr)
Japanese (ja)
Inventor
浩也 萬本
耕二 野原
Original Assignee
株式会社北辰
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 株式会社北辰 filed Critical 株式会社北辰
Priority to PCT/JP2012/000771 priority Critical patent/WO2013118160A1/en
Publication of WO2013118160A1 publication Critical patent/WO2013118160A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B15/00Layered products comprising a layer of metal
    • B32B15/14Layered products comprising a layer of metal next to a fibrous or filamentary layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/04Interconnection of layers
    • B32B7/12Interconnection of layers using interposed adhesives or interposed materials with bonding properties
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41MPRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
    • B41M5/00Duplicating or marking methods; Sheet materials for use therein
    • B41M5/50Recording sheets characterised by the coating used to improve ink, dye or pigment receptivity, e.g. for ink-jet or thermal dye transfer recording
    • B41M5/502Recording sheets characterised by the coating used to improve ink, dye or pigment receptivity, e.g. for ink-jet or thermal dye transfer recording characterised by structural details, e.g. multilayer materials
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/40Properties of the layers or laminate having particular optical properties
    • B32B2307/402Coloured
    • B32B2307/4023Coloured on the layer surface, e.g. ink
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/40Properties of the layers or laminate having particular optical properties
    • B32B2307/414Translucent
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/70Other properties
    • B32B2307/718Weight, e.g. weight per square meter
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2451/00Decorative or ornamental articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41MPRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
    • B41M5/00Duplicating or marking methods; Sheet materials for use therein
    • B41M5/50Recording sheets characterised by the coating used to improve ink, dye or pigment receptivity, e.g. for ink-jet or thermal dye transfer recording
    • B41M5/502Recording sheets characterised by the coating used to improve ink, dye or pigment receptivity, e.g. for ink-jet or thermal dye transfer recording characterised by structural details, e.g. multilayer materials
    • B41M5/506Intermediate layers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41MPRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
    • B41M5/00Duplicating or marking methods; Sheet materials for use therein
    • B41M5/50Recording sheets characterised by the coating used to improve ink, dye or pigment receptivity, e.g. for ink-jet or thermal dye transfer recording
    • B41M5/502Recording sheets characterised by the coating used to improve ink, dye or pigment receptivity, e.g. for ink-jet or thermal dye transfer recording characterised by structural details, e.g. multilayer materials
    • B41M5/508Supports

Definitions

  • the present invention relates to an inkjet decoration material as a medium that expresses metallic luster while using an inkjet technique for reproducing an original image read by a computer, used for wall decorations, posters, and the like.
  • an ink-jet material used for reproducing an image (hereinafter referred to as an ink-jet image) by printing (coating) ink with an ink-jet printer
  • water-based ink described in Patent Document 1 is used as an ink-jet material used for reproducing an image (hereinafter referred to as an ink-jet image) by printing (coating) ink with an ink-jet printer.
  • Inkjet recording papers are known that use them to form recorded images.
  • a nonwoven fabric sheet having a basis weight of 12 to 80 g / m 2 obtained by heating and pressurizing a nonwoven fabric entangled with short fibers, or thermoplastic resin powder is dispersed on the nonwoven fabric.
  • / or a thermoplastic resin sheet laminated and then heated and pressed and integrated, and a fiber-reinforced nonwoven sheet having a basis weight of 60 to 200 g / m 2 is used as a back layer, and an adhesive is used on the surface of the nonwoven sheet.
  • Clark stiffness is 8 to 300 in the vertical direction and 8 to 300 in the horizontal direction, and a water-resistant stretched resin film (B) having a thickness of 20 to 300 ⁇ m is bonded to form a laminated structure support.
  • An ink receiving layer (C) mainly composed of pigment is provided on the stretched resin film layer (B) side of the support.
  • Patent Document 1 only uses a nonwoven fabric or a resin film as a support, and the difference in design and aesthetics from other inkjet prints depends on the design and coloring of the inkjet image itself. I could only express it.
  • the present invention provides an ink-jet decorative material that can be reproduced with an artistic value that is three-dimensional and fused with a metallic luster, which is a design and beauty that cannot be expressed with conventional ink-jet images. For the purpose.
  • a fibrous sheet 13 having a basis weight of 3 g / m 2 or more and 50 g / m 2 or less is bonded to the surface of the metal layer 12 formed on the base material 11.
  • the ink-receiving layer 15 is formed on the surface of the fibrous sheet 13, and at least a part of the fibers 16 constituting the fibrous sheet 13 has a single fiber fineness of 0.1.
  • An inscribed circle 24 having a diameter D of 5 mm or less is in contact with the peripheral fiber 26 in a unit rectangular area (2500 mm 2 ) of 50 mm in each length and width of the fiber sheet 13, which is a fiber of 5 dtex or more and 30.0 dtex or less.
  • a first characteristic is that a gap 17 is formed, and a translucent portion 25 that can visually recognize the surface of the metal layer 12 is provided at a position corresponding to the gap 17.
  • the second feature of the inkjet decorative material 22 according to the present invention is that, in addition to the first feature, the fibers 16 constituting the fibrous sheet 13 have a single fiber fineness of 0.5 dtex or more and 30.0 dtex or less. In addition to the fibers other than the fibers.
  • a third feature of the inkjet decorative material 22 according to the present invention is that, in addition to the first or second feature, the fibrous sheet 13 has a translucent portion distributed within a unit rectangular area (2500 mm 2 ) of 50 mm in length and width. 25 has a bright distribution portion 18 having a large distribution density and a light leakage portion 19 having a low distribution density of the light transmission portion 25 distributed in a unit rectangular area (2500 mm 2 ) of 50 mm in length and width.
  • the fourth feature of the inkjet decorative material 22 according to the present invention is that, in addition to any of the first to third features, the basis weight of the bonding adhesive 14 is 3 g / m 2 or more and 50 g / m in a dry state. 2 or less lies in the basis weight of the ink-receiving layer 15 is 3 g / m 2 or more 55 g / m 2 or less in the dry state.
  • the fifth feature of the ink-jet decorative material 22 according to the present invention is that, in addition to any of the first to fourth features, an ink-jet image 21 made of water-based ink from an ink-jet printer is printed on the surface of the ink receiving layer 15. Even after the ink-jet image 21 is printed, the light-transmitting portion 25 that can visually recognize the surface of the metal layer 12 is provided at a position corresponding to the gap 17 of the fibrous sheet 13.
  • the sixth feature of the inkjet decorative material 22 according to the present invention is that, in addition to any of the first to fifth features, the base material 11 is a base paper, and the metal layer 12 is a metal foil.
  • the base paper and the metal foil are laminated with a backing adhesive 23 interposed therebetween.
  • a seventh feature of the inkjet decorative material 22 according to the present invention is that, in addition to any one of the first to sixth features, the fibers 16 constituting the fibrous sheet 13 include fibers having a fiber length of 2 mm or more. Is 80% by mass or more.
  • the inkjet decorative material 22 according to the present invention is affixed with a fibrous sheet 13 having a basis weight of 3 g / m 2 or more and 50 g / m 2 or less on the surface of the metal layer 12 formed on the substrate 11. At least a part of the fibers 16 constituting the fiber sheet 13 is formed with a single fiber fineness of 0.5 dtex or more by laminating and forming via the adhesive 14 and forming the ink receiving layer 15 on the surface of the fiber sheet 13.
  • a gap 17 between fibers which is a fiber of 30.0 dtex or less and in which an inscribed circle 24 having a diameter D of 5 mm or less comes into contact with the peripheral fiber 26 in a unit rectangular area of 50 mm in each length and width of the fiber sheet 13.
  • the translucent portion 25 that is formed and can visually recognize the surface of the metal layer 12 at a position corresponding to the gap 17, the gap 17 (translucent size) of an appropriate size is provided on the decorative surface of the inkjet decoration material 22.
  • the light portion 25) can be arranged evenly, and at the same time, the metallic luster of the metal layer 12 can be visually recognized from the placed light transmitting portion 25, and coupled with the ink-jet image 21 to be printed (coated), a completely new aesthetic that has not existed before.
  • the provided decorative surface can be formed.
  • the fibrous sheet 13 in the present invention refers to a fabric such as a nonwoven fabric, a woven fabric, and a knitted fabric, a pulp fiber sheet, and the like.
  • the fibers 16 constituting the fibrous sheet 13 include fibers other than fibers having a single fiber fineness of 0.5 dtex or more and 30.0 dtex or less, so that the translucent portion is included in the decorative surface of the inkjet decoration material 22.
  • the fiber dense portion 20 As the accent of the ink jet image 21 printed on the fiber dense portion 20, the ratio of the dense portion where the fibers 16 other than 25 overlap (hereinafter referred to as the fiber dense portion 20) is increased. The metallic luster of this will be reflected in reverse.
  • the distribution density of the translucent portion 25 distributed within a unit rectangular area of 50 mm in length and width is large, the diameter D of the inscribed circle 24 inscribed in the gap 17 interposed by the translucent portion 25 is relatively large, and the fiber dense portion
  • the diameter D of the inscribed circle 24 inscribed in the gap 17 in which the light-transmitting portion 25 is small and the light-transmitting portion 25 distributed within a unit rectangular area of 50 mm in length and width are small and the gap 17 interposed by the light-transmitting portion 25 is compared.
  • the decorative surface of the inkjet decoration material 22 can be made uneven, and at the same time, the glitter part 18 having a small amount of the fiber dense part 20 is obtained. Since the surrounding fiber dense part 20 is recessed more than the light leakage part 19, a new decorative surface is formed by fusing this recess (surface irregularity), metallic luster, and the inkjet image 21 to be printed. To it can be.
  • the fibrous sheet 13 is firmly fixed on the metal layer 12 and at the same time, the applied bonding adhesive 14
  • the fiber 16 of the fibrous sheet 13 does not sink inside, and the light transmission part 25 is reliably formed also in the light leakage part 19 with many fiber dense parts 20.
  • the basis weight of the ink receiving layer 15 is set to 3 g / m 2 or more and 55 g / m 2 or less in a dry state, the ink from the ink jet printer is securely held on the surface of the ink receiving layer 15 and ink bleeding is eliminated.
  • the ink receiving layer 15 is not too thick and the ink does not penetrate deeply, and the ink does not become difficult to see on the surface of the ink receiving layer 15.
  • the ink jet image 21 is printed on the surface of the ink receiving layer 15 with an aqueous ink using an ink jet printer, and even after the ink jet image 21 is printed, the light transmitting portion 25 is provided. It is possible to print with thermal type and piezo type, etc., and by harmonizing the printed inkjet image 21 and metallic luster, it is possible to have a difference other than the design and coloring as in the past. Become.
  • the inkjet decoration material 22 itself is made flexible so that it can be applied to curved surfaces. It becomes easy to use for various uses such as wall decorations, posters, and labels.
  • the fiber 16 constituting the fiber sheet 13 has a fiber length of 2 mm or more in a ratio of 80% by mass or more, whereby the fiber density tends to vary in the decorative surface of the fiber sheet 13.
  • the translucent part 25 is securely formed.
  • a fibrous sheet having a basis weight of 3 g / m 2 or more and 50 g / m 2 or less is laminated on the surface of the metal layer formed on the substrate via an adhesive, and an ink receiving layer is laminated on the surface of the fibrous sheet.
  • at least a part of the fibers constituting the fibrous sheet is composed of fibers having a single fiber fineness of 0.5 dtex or more and 30.0 dtex or less, and a unit rectangular area (2500 mm 2 ) of 50 mm in each length and width of the fibrous sheet.
  • the metallic luster and surface irregularities of the metal layer are harmonized, and it is possible to reproduce an artistically valuable inkjet image.
  • Base material base paper
  • Metal layer metal foil
  • Fiber sheet 14
  • Bonding adhesive 15
  • Ink receiving layer 16
  • Bright part 19
  • Light leakage part 20
  • Fiber dense part 21
  • Inkjet image 22
  • Inkjet decoration material 23
  • Backing adhesive 24
  • Inscribed circle 26
  • the ink jet decorative material 22 includes a base material 11, a metal layer 12, a fiber sheet 13, a bonding adhesive 14 (adhesive layer), and an ink receiving layer 15 that are sequentially laminated. This will be described in the order of stacking.
  • the base material 11 in the present invention normal natural pulp paper such as fine paper, glassine paper, cast paper, and coated paper is used as the base paper. These may be white or colored.
  • the base material 11 is not limited to the base paper, but a so-called synthetic paper obtained by converting synthetic fiber or synthetic resin film into a pseudo-paper, a fiber structure (woven fabric, knitted fabric, non-woven fabric), an inorganic sheet such as a glass fiber sheet, or a synthetic sheet. Resin film, glass, metal surface, board or plywood, laminated board, etc. can be transported by a printer and can be recorded, and there is no particular problem as long as it has flexibility and bendability. Can be used. There is no problem even if these are colored.
  • the metal layer 12 in the present invention may be a metal foil lined with a base material 11 such as a base paper, and the metal used for the metal foil is aluminum, gold, silver, copper, chromium, indium, tin or the like. There is no particular limitation.
  • the thickness of the metal foil is not particularly limited, but about 5 to 20 ⁇ m is preferable because it does not cause problems in printer transportability. Further, the upper surface of the metal foil on the side that can be visually recognized is more preferably a surface having a metallic luster because the difference between the fibrous sheet 13, the ink receiving layer 14, and the portion covered with the inkjet image becomes clear. .
  • the metal foil aluminum foil is particularly preferable from the viewpoint of ease of handling and surface stability. In addition to silver, various colors can be obtained by providing colored layers such as gold, copper, and platinum. Variations may be added.
  • the metal layer 12 of the present invention may be a metal vapor deposition layer.
  • the vapor deposition method in the case of providing this metal vapor deposition layer is, for example, a high-purity aluminum after the vacuum tank is set to a high vacuum of about 10 ⁇ 4 Torr or more.
  • metal such as nickel, zinc, copper, silver, gold, etc.
  • the metal is preferably used in view of its stability and appearance, and the thickness of the deposited metal film is generally 50 to 5000 angstroms.
  • the backing adhesive 23 is not necessary, but a surface treatment with an anchoring agent is performed on the base material 11 in order to increase the adhesive strength of the metal deposition layer.
  • the metal vapor deposition layer (metal layer 12) may be formed by laminating in advance on a release sheet and transferred to the substrate 11 from the release sheet.
  • the fibrous sheet 13 in the present invention is not limited to a nonwoven fabric, a woven fabric (woven fabric), a knitted fabric (knitted fabric) or the like, but also refers to a fiber sheet, a fiber web, or the like composed of pulp, rayon, or the like.
  • a nonwoven fabric is used as the fibrous sheet 13.
  • the nonwoven fabric is roughly classified into a wet nonwoven fabric, a dry nonwoven fabric by a stitch bond method, a spun bond method, a melt blown method, a thermal bond method, etc., or a wet nonwoven fabric or There are needle punch nonwoven fabrics and spunlace nonwoven fabrics using dry nonwoven fabrics.
  • a laminated fabric obtained by laminating stretched polyolefin split fibers or polyester continuous fibers in a mesh shape may be used.
  • a woven fabric as the fibrous sheet 13, a plain organ and thin organdy, a thin taffeta having a horizontal surface on a plain woven fabric, etc. are preferable, and the fiber 16 is not limited to silk, and is described below. Synthetic fibers such as polyester may be used.
  • a thin and sufficiently translucent chiffon or a tulle made of lace may be used as the fibrous sheet 13, a thin and sufficiently translucent chiffon or a tulle made of lace may be used.
  • the fiber sheet 13 composed of pulp may be commercially available as western paper, and the fiber sheet 13 composed of cocoons and tridents is commercially available as Japanese paper. May be.
  • the fiber length of the fibers 16 constituting the fiber sheet 13 is not particularly limited, but it is preferable to configure the fiber sheet 13 so that the ratio of fibers having a fiber length of 2 mm or more is 80% by mass or more. . This is because, when the fiber sheet 13 is composed of only short fibers having a fiber length of 2 mm or less, the density of the fibers is uniform, there is no variation, and the texture is improved. It becomes difficult to provide a aesthetic feeling that is not sufficient, and the translucent portion 25 and the conventional one.
  • the basis weight of the fibrous sheet 13 By making the basis weight of the fibrous sheet 13 an appropriate amount such as 3 g / m 2 or more and 50 g / m 2 or less, there are interspersed gaps 17 that can be visually recognized on the fibrous sheet 13 adhered on the metal layer 12. Become. This is because when the basis weight exceeds 50 g / m 2 , the gap 17 is hardly formed in the fibrous sheet 13 and the metallic luster cannot be visually recognized after the inkjet image 21 is printed.
  • the basis weight of the fibrous sheet 13 is preferably 10 g / m 2 or more and 45 g / m 2 or less, more preferably 10 g / m 2 or more and 40 g / m 2 or less.
  • the basis weight of general commercially available toilet paper made of pulp fibers having a fiber length of 2 to 5 mm is generally 25 g / m 2 , and innumerable gaps 17 that can be seen through the front and back are evenly distributed.
  • Some synthetic papers that use the thermal bond method of endless synthetic fibers (filaments) are closely attached to the synthetic fibers (filaments) even when the basis weight is around 25 g / m 2. In some cases, the gap between the front and back surfaces is not visible between the synthetic fibers (filaments).
  • the fiber sheet 13 is “a gap 17 in which an inscribed circle 24 having a diameter D of 5 mm or less is in contact with the peripheral fiber 26 within a unit rectangular area (2500 mm 2 ) of 50 mm in each length and width.
  • the gap 17 that allows the front and back to be seen between the fibers is not visible even if the basis weight is around 25 g / m 2.
  • the single fiber fineness of the fiber 16 shall be 0.5 dtex or more and 30.0 dtex or less.
  • the fiber 16 sinks into the adhesive layer 14 formed to be laminated on the fibrous sheet 13 or is embedded in the ink receiving layer 15, so that the fiber 16 of the fibrous sheet 13 is formed.
  • the gap 17 is buried, and the translucent portion 25 and the surface unevenness are eliminated.
  • the gap 17 between the fibers 16 becomes too large, for example, a unit rectangular area of 50 mm in length and width
  • the inscribed circle 24 that should be accommodated in the gap 17 in contact with the peripheral fibers 26 at the periphery of the gap 17 distributed in (2500 mm 2 ) becomes large, and it becomes difficult for the inkjet decoration material 22 to have an appropriate metallic luster.
  • an inscribed circle having a diameter D of 5 mm or less in a unit rectangular area (2500 mm 2 ) of 50 mm in length and width in the fiber sheet 13 while the single fiber fineness of the fiber 16 is set to 0.5 dtex or more and 30.0 dtex or less. If the fibrous sheet 13 has a gap 17 that fits inwardly to the peripheral fibers 26, the metallic luster of the metal layer 12 and the unevenness of the surface of the fibrous sheet 13 coupled with the inkjet image 21 to be printed. It is possible to form a harmonized decorative surface.
  • the single fiber fineness of the fibers 16 of the fibrous sheet 13 is basically in the range of 0.5 dtex or more and 30.0 dtex or less, but Yunlong uses fibers that twist in various directions as a decoration utilizing the flow of water.
  • fibers having a single fiber fineness exceeding 30.0 dtex or fibers having a fineness of less than 0.5 dtex may be put in a very small part. That is, most of the fibers 16 constituting the fibrous sheet 13 are fibers having a single fiber fineness of 0.5 dtex or more and 30.0 dtex or less, but other than that (that is, the single fiber fineness is 0.5 dtex or more and 30 or more.
  • fibers of 0.0 dtex or less include conductive fibers, antibacterial fibers, and deodorant fibers, and decorative fibers having different appearance such as color, surface gloss, cross-sectional shape, and crimping degree. It may be included.
  • organic fibers such as polyester fibers, polyolefin fibers, polyacrylonitrile fibers, polyvinyl alcohol fibers, nylon fibers, urethane fibers, viscose rayon
  • examples include regenerated fibers such as lyocell and semi-synthetic fibers, and natural plant fibers such as cotton, kabok cotton, kenaf, pulp, straw and trigeminal.
  • polyester fiber fibers made of homopolymers and copolymers such as polyethylene terephthalate, polybutylene terephthalate, and modified polymers of these polymers can be used.
  • the bonding adhesive 14 in the present invention includes general acrylic resins, natural and synthetic rubbers, styrene / butadiene copolymers, polyvinyl acetate, vinyl acetate / ethylene copolymers, starch, silicone compounds, Resins such as glue, casein, polyvinyl alcohol, polyurethane and polyurethane can be used alone or in the form of a solution, an aqueous solution or an emulsion.
  • a synthetic resin is used.
  • the basis weight of the bonding adhesive 14 is a solid (dry), if 3 g / m 2 or more 50 g / m 2 or less of the range, firmly the fibrous sheet 13 on the surface of the metal layer 12 bonded At the same time, the fibers 16 of the nonwoven fabric 13 are not buried in the bonding adhesive layer (14).
  • application means such as a roll coater, a knife coater, and a gravure coater, are used.
  • the basis weight of the bonding adhesive 14 is more preferably 15 g / m 2 or more and 45 g / m 2 or less in a dry state, and further preferably 15 g / m 2 or more and 40 g / m 2 or less in a dry state. Even if the basis weight is relatively low, by foaming (flossing) the resin, the thickness of the coating film of the bonding adhesive 14 for each basis weight can be made uniform and sufficient adhesive force can be obtained. After flipping, the thickness unevenness of the bonding adhesive 14 is reduced.
  • the component of the ink receiving layer 15 of the present invention can contain a cationic dye fixing agent. Examples of the cationic dye fixing agent include secondary amines, tertiary amines, and quaternary ammonium salts.
  • examples of the adhesive used in the ink receiving layer 15 include water-soluble pastes such as starch, polyvinyl alcohol, carboxymethyl cellulose, and hydroxyethyl cellulose, vinyl acetate, styrene-butadiene copolymers, acrylic esters, and methacrylic esters. Or a synthetic resin adhesive such as a vinyl polymer latex such as an ethylene vinyl acetate copolymer.
  • the ink receiving layer 15 may contain a white pigment such as a surfactant, porous synthetic amorphous silica, porous magnesium carbonate, or porous alumina.
  • the basis weight of the ink-receiving layer 15 may be in the range of solids (dry) at 3 g / m 2 or more 55 g / m 2 or less (in wet weight 100 g / m 2 or more 120 g / m 2 or less), preferably 20 g / m 2 to 50 g / m 2 , more preferably 20 g / m 2 to 45 g / m 2 .
  • application means such as a roll coater or a gravure coater is also used for applying the ink receiving layer 15. Note that the basis weight is too small, blurring occurs due to a decrease in ink absorption capacity, and print quality is degraded.
  • the ink receiving layer 15 becomes thick, the filler powder from the cut surface is generated, or the ink receiving layer 15 is too thick.
  • the fibers 16 and the gaps 17 of the fibrous sheet 13 are buried.
  • the fibers The bonding adhesive 14 (adhesive layer) applied on the porous sheet 13 and the ink receiving layer 15 laminated thereon are also undulated by the dense fiber portion 20 and the transparent portion 25 of the fibrous sheet 13.
  • the appearance is rich in change according to the gloss difference between the bright portion 18 and the light leakage portion 19.
  • this translucent part 25 in the surface of translucent part 25, thickness of pasting adhesive 14 (adhesive layer) rather than fiber dense part 20 which covers the surface of metal layer 12 of the circumference of the surface
  • the thickness of the bonding adhesive 14 (adhesive layer) on the surface of the translucent portion 25 is transmitted through the adhesive layer (14) of the bonding adhesive and the ink receiving layer 15 to form a metal. That is, the surface of the layer 12 is visible.
  • the bonding adhesive 14 and the ink receiving agent (15) are materials that can transmit light when the bonding adhesive layer (14) and the ink receiving layer 15 of the bonding adhesive become a certain thickness.
  • the thinness of the adhesive layer (14) of the bonding adhesive and the ink receiving layer 15 is determined by the pigment, dye, etc. blended in the bonding adhesive 14 and the ink receiving agent (15). Therefore, even after an image is printed using the ink jet printer by the light transmitting portion 25, the surface of the metal layer 12 is transmitted through the adhesive layer (14) of the bonding adhesive and the ink receiving layer 15. Can be visually recognized, and a moderately suppressed metallic luster can be visually recognized.
  • the fiber sheet 13, the bonding adhesive layer (14), and the light transmitting portion 25 of the ink receiving layer 15 are recessed more than the fiber dense portion 20 in which the peripheral fibers 16 overlap each other.
  • corrugation is because the fiber dense part 20 with which the fiber 16 overlapped reached
  • the inkjet decorative material 22 is a coating means in which the applied bonding adhesive 14 or ink receiving layer 15 or the like is formed into droplets by surface tension, or has a halftone dot (unevenness) like a gravure coater.
  • the surface of the metal layer 12 is exposed from the gap 17 of the fibrous sheet 13 (that is, the fibrous sheet 13, the bonding adhesive 14, the ink receiving layer 15, the ink on the metal layer 12).
  • the translucent part 25 in the present invention is a part where the surface of the metal layer 12 is exposed.
  • the ink for an ink jet printer in the present invention is a water-based ink whose solvent is water, a quick-drying ink whose solvent is a water-soluble (low boiling point drying at normal temperature) organic solvent such as ethanol or acetone, and the solvent is evaporated at normal temperature.
  • a water-based ink whose solvent is water
  • a quick-drying ink whose solvent is a water-soluble (low boiling point drying at normal temperature) organic solvent such as ethanol or acetone
  • the solvent is evaporated at normal temperature.
  • oil-based inks that are not organic solvents
  • UV inks that are cured by ultraviolet irradiation, and the like.
  • the ink receiving layer 15 is not particularly required.
  • Ink colorants are roughly classified into dyes and pigments.
  • dyes include direct dyes, acid dyes, and basic dyes.
  • the pigments are classified into inorganic pigments and organic pigments.
  • the inorganic pigments include white pigments such as zinc white and titanium dioxide, red pigments such as red lead and iron oxide red, yellow pigments such as yellow lead and zinc yellow, and ultra pigments.
  • blue pigments such as marine blue and prussian blue, and black pigments that are carbon black.
  • Organic pigments include azo pigments, polycyclic pigments, lake pigments, and the like.
  • examples of other ink additives include pH adjusters, metal sequestering agents, antifungal agents, viscosity modifiers, surface tension adjusters, wetting agents, surfactants, and rust inhibitors.
  • the inkjet image 21 is printed (coated) on the surface of the ink receiving layer 15 by an inkjet printer. Since the printed ink is fixed within the thickness of the ink receiving layer 15, even if the ink is printed, the formed translucent portion 25 is not buried in the ink. Therefore, even after the inkjet image 21 is printed, naturally, the translucent portion 25 that can visually recognize the surface of the metal layer 12 is provided at a position corresponding to the gap 17 of the fibrous sheet 13.
  • this invention is not limited to embodiment mentioned above.
  • Each configuration of the inkjet decoration material 22 or the entire structure, shape, dimensions, and the like can be appropriately changed in accordance with the spirit of the present invention.
  • the ratio of the fiber 16 portion and the gap 17 portion therebetween is within a predetermined range. Also pay attention to what is inside. Specifically, the filling ratio of the fiber 16 represented by the following formula (1) is 2 to 40%, preferably 9 to 20%.
  • the ink-jet decorative material 22 (FIG. 2) according to the present invention before printing the ink-jet image 21 can also be used as a drawing cloth for drawing a watercolor or oil painting without passing through an ink-jet printer.

Abstract

[Problem] To obtain an inkjet decorative material that serves as a medium capable of reproducing inkjet images, which are provided with a design and beauty that could not be manifested with prior inkjet images and which, having a three-dimensionality that is fused with a metallic luster, are also artistically valuable. [Solution] On the surface of a metal layer (12) formed on a base material (11), a fibrous sheet (13) of 3 g/m2 to 50 g/m2 basis weight is laminated via a bonding adhesive (14). On the surface of the fibrous sheet (13), an ink-accepting layer (15) is laminated. At least a portion of the fibers (16) configuring the fibrous sheet (13) are fibers of 0.5 dtex to 30.0 dtex single fiber size. In any unit rectangle area (2500 mm2) of 50 mm length and width of the fibrous sheet (13), a gap (17) in which an inscribed circle (24) of 5 mm diameter or less can fit in contact with peripheral fibers (26) is formed and, at the position corresponding to the gap (17), a translucent section (25) through which the surface of the metal layer (12) is visible is provided.

Description

インクジェット装飾材Inkjet decoration material
 本発明は、壁面装飾やポスター等に用いられ、コンピュータに読み取られた原画を再現するインクジェット手法を利用しつつ金属光沢を表現したメディアとしてのインクジェット装飾材に関するものである。 The present invention relates to an inkjet decoration material as a medium that expresses metallic luster while using an inkjet technique for reproducing an original image read by a computer, used for wall decorations, posters, and the like.
 従来、インクジェットプリンタによってインクを印捺(塗着)して画像(以下、インクジェット画像と言う。)を再現するために使用されるインクジェット用の素材としては、特許文献1に記載された水性インクを用いて記録画像を形成するインクジェット記録用紙が知られている。 Conventionally, as an ink-jet material used for reproducing an image (hereinafter referred to as an ink-jet image) by printing (coating) ink with an ink-jet printer, water-based ink described in Patent Document 1 is used. Inkjet recording papers are known that use them to form recorded images.
 このインクジェット記録用紙は、(A)短繊維を絡み合せた不織布状物を加熱加圧して得た坪量が12~80g/m2 の不織布シート、または該不織布状物に熱可塑性樹脂粉末を散布および/または熱可塑性樹脂シートを積層し、次いでこれを加熱加圧一体化した坪量が60~200g/m2 の繊維補強不織布シートを裏面層とし、この不織布シートの表面に接着剤を用いて、クラーク剛度(S値)が縦方向8~300、横方向8~300であり、肉厚20~300μmの耐水性の延伸樹脂フイルム(B)を貼合して積層構造の支持体とし、この支持体の延伸樹脂フイルム層(B)側にピグメントを主成分とするインク受理層(C)を設けてなる。 In this inkjet recording paper, (A) a nonwoven fabric sheet having a basis weight of 12 to 80 g / m 2 obtained by heating and pressurizing a nonwoven fabric entangled with short fibers, or thermoplastic resin powder is dispersed on the nonwoven fabric. And / or a thermoplastic resin sheet laminated and then heated and pressed and integrated, and a fiber-reinforced nonwoven sheet having a basis weight of 60 to 200 g / m 2 is used as a back layer, and an adhesive is used on the surface of the nonwoven sheet. Clark stiffness (S value) is 8 to 300 in the vertical direction and 8 to 300 in the horizontal direction, and a water-resistant stretched resin film (B) having a thickness of 20 to 300 μm is bonded to form a laminated structure support. An ink receiving layer (C) mainly composed of pigment is provided on the stretched resin film layer (B) side of the support.
特開平9-254535号公報JP-A-9-254535
 しかしながら、上述した特許文献1のインクジェット記録用紙は、不織布や樹脂フイルムを支持体として用いるのみで、他のインクジェット印刷物との意匠性や美感の違いは、インクジェット画像そのものの図柄や、彩色性によってでしか表現することが出来なかった。 However, the above-described inkjet recording paper of Patent Document 1 only uses a nonwoven fabric or a resin film as a support, and the difference in design and aesthetics from other inkjet prints depends on the design and coloring of the inkjet image itself. I could only express it.
 そこで本発明は、従来のインクジェット画像では表現できなかった意匠性や美観、つまり、金属光沢と融合し、立体感があって芸術的にも価値のあるインクジェット画像を再現可能なインクジェット装飾材を得ることを目的とする。 Therefore, the present invention provides an ink-jet decorative material that can be reproduced with an artistic value that is three-dimensional and fused with a metallic luster, which is a design and beauty that cannot be expressed with conventional ink-jet images. For the purpose.
 本発明に係るインクジェット装飾材22は、基材11上に形成された金属層12の表面には坪量を3g/m2 以上50g/m2 以下とした繊維質シート13が貼合接着剤14を介して積層形成されており、前記繊維質シート13の表面にはインク受理層15が形成されていて、前記繊維質シート13を構成する繊維16の少なくとも一部は、単繊維繊度が0.5dtex以上30.0dtex以下の繊維であり、前記繊維質シート13の何れの縦横それぞれ50mmの単位矩形面積(2500mm2 )内にも直径Dが5mm以下の内接円24が周縁繊維26に接して収まる隙間17が形成されていて、この隙間17に対応する位置に、前記金属層12の表面を視認可能な透光部25を有していることを第1の特徴とする。 In the inkjet decorative material 22 according to the present invention, a fibrous sheet 13 having a basis weight of 3 g / m 2 or more and 50 g / m 2 or less is bonded to the surface of the metal layer 12 formed on the base material 11. The ink-receiving layer 15 is formed on the surface of the fibrous sheet 13, and at least a part of the fibers 16 constituting the fibrous sheet 13 has a single fiber fineness of 0.1. An inscribed circle 24 having a diameter D of 5 mm or less is in contact with the peripheral fiber 26 in a unit rectangular area (2500 mm 2 ) of 50 mm in each length and width of the fiber sheet 13, which is a fiber of 5 dtex or more and 30.0 dtex or less. A first characteristic is that a gap 17 is formed, and a translucent portion 25 that can visually recognize the surface of the metal layer 12 is provided at a position corresponding to the gap 17.
 本発明に係るインクジェット装飾材22の第2の特徴は、上記第1の特徴に加えて、前記繊維質シート13を構成する繊維16は、単繊維繊度が0.5dtex以上30.0dtex以下である繊維以外の繊維も含む点にある。 The second feature of the inkjet decorative material 22 according to the present invention is that, in addition to the first feature, the fibers 16 constituting the fibrous sheet 13 have a single fiber fineness of 0.5 dtex or more and 30.0 dtex or less. In addition to the fibers other than the fibers.
 本発明に係るインクジェット装飾材22の第3の特徴は、上記第1又は2の特徴に加えて、前記繊維質シート13は、縦横50mmの単位矩形面積(2500mm2 )内に分布する透光部25の分布密度が多い光輝部18と、縦横50mmの単位矩形面積(2500mm2 )内に分布する透光部25の分布密度が少ない漏光部19を有している点にある。 A third feature of the inkjet decorative material 22 according to the present invention is that, in addition to the first or second feature, the fibrous sheet 13 has a translucent portion distributed within a unit rectangular area (2500 mm 2 ) of 50 mm in length and width. 25 has a bright distribution portion 18 having a large distribution density and a light leakage portion 19 having a low distribution density of the light transmission portion 25 distributed in a unit rectangular area (2500 mm 2 ) of 50 mm in length and width.
 本発明に係るインクジェット装飾材22の第4の特徴は、上記第1~3の何れかの特徴に加えて、前記貼合接着剤14の坪量が乾燥状態で3g/m2 以上50g/m2 以下であり、前記インク受理層15の坪量が乾燥状態で3g/m2 以上55g/m2 以下である点にある。 The fourth feature of the inkjet decorative material 22 according to the present invention is that, in addition to any of the first to third features, the basis weight of the bonding adhesive 14 is 3 g / m 2 or more and 50 g / m in a dry state. 2 or less lies in the basis weight of the ink-receiving layer 15 is 3 g / m 2 or more 55 g / m 2 or less in the dry state.
 本発明に係るインクジェット装飾材22の第5の特徴は、上記第1~4の何れかの特徴に加えて、前記インク受理層15の表面にはインクジェットプリンタからの水性インクによるインクジェット画像21が印捺され、前記インクジェット画像21の印捺後でも、前記繊維質シート13の隙間17に対応する位置に、前記金属層12の表面を視認可能な透光部25を有している点にある。 The fifth feature of the ink-jet decorative material 22 according to the present invention is that, in addition to any of the first to fourth features, an ink-jet image 21 made of water-based ink from an ink-jet printer is printed on the surface of the ink receiving layer 15. Even after the ink-jet image 21 is printed, the light-transmitting portion 25 that can visually recognize the surface of the metal layer 12 is provided at a position corresponding to the gap 17 of the fibrous sheet 13.
 本発明に係るインクジェット装飾材22の第6の特徴は、上記第1~5の何れかの特徴に加えて、前記基材11は、ベース紙であり、前記金属層12は、金属箔であり、前記ベース紙と金属箔とは、裏打接着剤23を介して積層形成されている点にある。 The sixth feature of the inkjet decorative material 22 according to the present invention is that, in addition to any of the first to fifth features, the base material 11 is a base paper, and the metal layer 12 is a metal foil. The base paper and the metal foil are laminated with a backing adhesive 23 interposed therebetween.
 本発明に係るインクジェット装飾材22の第7の特徴は、上記第1~6の何れかの特徴に加えて、前記繊維質シート13を構成する繊維16は、繊維長2mm以上の繊維を含む比率が80質量%以上である点にある。 A seventh feature of the inkjet decorative material 22 according to the present invention is that, in addition to any one of the first to sixth features, the fibers 16 constituting the fibrous sheet 13 include fibers having a fiber length of 2 mm or more. Is 80% by mass or more.
 これらの特徴により、本発明に係るインクジェット装飾材22は、基材11上に形成された金属層12の表面に坪量を3g/m2 以上50g/m2 以下とした繊維質シート13を貼合接着剤14を介して積層形成し、繊維質シート13の表面にインク受理層15を積層形成し、繊維質シート13を構成する繊維16の少なくとも一部は、単繊維繊度が0.5dtex以上30.0dtex以下の繊維であり、繊維質シート13の何れの縦横それぞれ50mmの単位矩形面積内にも直径Dが5mm以下の内接円24が周縁繊維26に接して収まる繊維間の隙間17が形成され、隙間17に対応する位置に、金属層12の表面を視認可能な透光部25を有していることで、インクジェット装飾材22の装飾面において、適度な大きさの隙間17(透光部25)を満遍なく配置できると同時に、配置した透光部25から金属層12の金属光沢が視認でき、印捺(塗着)されるインクジェット画像21と相まって、従来にはない全く新しい美感を備えた装飾面が形成できる。
 尚、本発明における繊維質シート13とは、不織布、織布、編布等の布帛や、パルプ繊維シート等を言う。
Due to these characteristics, the inkjet decorative material 22 according to the present invention is affixed with a fibrous sheet 13 having a basis weight of 3 g / m 2 or more and 50 g / m 2 or less on the surface of the metal layer 12 formed on the substrate 11. At least a part of the fibers 16 constituting the fiber sheet 13 is formed with a single fiber fineness of 0.5 dtex or more by laminating and forming via the adhesive 14 and forming the ink receiving layer 15 on the surface of the fiber sheet 13. There is a gap 17 between fibers which is a fiber of 30.0 dtex or less and in which an inscribed circle 24 having a diameter D of 5 mm or less comes into contact with the peripheral fiber 26 in a unit rectangular area of 50 mm in each length and width of the fiber sheet 13. By forming the translucent portion 25 that is formed and can visually recognize the surface of the metal layer 12 at a position corresponding to the gap 17, the gap 17 (translucent size) of an appropriate size is provided on the decorative surface of the inkjet decoration material 22. The light portion 25) can be arranged evenly, and at the same time, the metallic luster of the metal layer 12 can be visually recognized from the placed light transmitting portion 25, and coupled with the ink-jet image 21 to be printed (coated), a completely new aesthetic that has not existed before. The provided decorative surface can be formed.
The fibrous sheet 13 in the present invention refers to a fabric such as a nonwoven fabric, a woven fabric, and a knitted fabric, a pulp fiber sheet, and the like.
 又、繊維質シート13を構成する繊維16は、単繊維繊度が0.5dtex以上30.0dtex以下である繊維以外の繊維も含むことで、インクジェット装飾材22の装飾面の中で、透光部25以外の繊維16が重なり合った緻密な部分(以下、繊維緻密部20と言う。)の割合を多くし、この繊維緻密部20に印捺されるインクジェット画像21のアクセントとして、透光部25からの金属光沢が逆に映えることとなる。 Further, the fibers 16 constituting the fibrous sheet 13 include fibers other than fibers having a single fiber fineness of 0.5 dtex or more and 30.0 dtex or less, so that the translucent portion is included in the decorative surface of the inkjet decoration material 22. As the accent of the ink jet image 21 printed on the fiber dense portion 20, the ratio of the dense portion where the fibers 16 other than 25 overlap (hereinafter referred to as the fiber dense portion 20) is increased. The metallic luster of this will be reflected in reverse.
 更に、縦横50mmの単位矩形面積内に分布する透光部25の分布密度が多く、その透光部25の介在する隙間17に内接する内接円24の直径Dが比較的大きく、繊維緻密部20が少ない光輝部18と、縦横50mmの単位矩形面積内に分布する透光部25の分布密度が少なく、その透光部25の介在する隙間17に内接する内接円24の直径Dが比較的小さく、繊維緻密部20の多い漏光部19を繊維質シート13に設けることで、インクジェット装飾材22の装飾面に凹凸を付けることが出来ると同時に、この繊維緻密部20が少ない光輝部18は、その周辺の繊維緻密部20が多い漏光部19よりも凹んでいることから、この凹み(表面凹凸)と金属光沢、そして印捺されるインクジェット画像21と融合させた新規な装飾面を形成することが出来る。 Furthermore, the distribution density of the translucent portion 25 distributed within a unit rectangular area of 50 mm in length and width is large, the diameter D of the inscribed circle 24 inscribed in the gap 17 interposed by the translucent portion 25 is relatively large, and the fiber dense portion The diameter D of the inscribed circle 24 inscribed in the gap 17 in which the light-transmitting portion 25 is small and the light-transmitting portion 25 distributed within a unit rectangular area of 50 mm in length and width are small and the gap 17 interposed by the light-transmitting portion 25 is compared. By providing the fiber sheet 13 with the light leakage part 19 having a small and dense fiber density portion 20, the decorative surface of the inkjet decoration material 22 can be made uneven, and at the same time, the glitter part 18 having a small amount of the fiber dense part 20 is obtained. Since the surrounding fiber dense part 20 is recessed more than the light leakage part 19, a new decorative surface is formed by fusing this recess (surface irregularity), metallic luster, and the inkjet image 21 to be printed. To it can be.
 貼合接着剤14の坪量を乾燥状態で3g/m2 以上50g/m2 以下とすることで、繊維質シート13を金属層12上に確り固定すると同時に、塗布した貼合接着剤14の中に繊維質シート13の繊維16が沈み込むことがなく、繊維緻密部20が多い漏光部19の中にも透光部25が確実に形成される。
 更に、インク受理層15の坪量を乾燥状態で3g/m2 以上55g/m2 以下とすることで、インクジェットプリンタからのインクを、インク受理層15表面で確り保持して、インク滲みをなくすと共に、インク受理層15が厚過ぎてインクが深く入り込むことや、インクがインク受理層15表面で見え難くなることがない。
By setting the basis weight of the bonding adhesive 14 to 3 g / m 2 or more and 50 g / m 2 or less in a dry state, the fibrous sheet 13 is firmly fixed on the metal layer 12 and at the same time, the applied bonding adhesive 14 The fiber 16 of the fibrous sheet 13 does not sink inside, and the light transmission part 25 is reliably formed also in the light leakage part 19 with many fiber dense parts 20.
Furthermore, by setting the basis weight of the ink receiving layer 15 to 3 g / m 2 or more and 55 g / m 2 or less in a dry state, the ink from the ink jet printer is securely held on the surface of the ink receiving layer 15 and ink bleeding is eliminated. At the same time, the ink receiving layer 15 is not too thick and the ink does not penetrate deeply, and the ink does not become difficult to see on the surface of the ink receiving layer 15.
 そして、インク受理層15の表面にインクジェットプリンタを用いて水性インクでインクジェット画像21を印捺し、インクジェット画像21を印捺した後でも、前記透光部25を設けることとすれば、インクジェットプリンタが、サーマル式とピエゾ式等であっても印捺できると共に、印捺したインクジェット画像21と金属光沢とを調和させることで、従来のような、図柄や彩色性以外の違いを持たせることが可能となる。 Then, the ink jet image 21 is printed on the surface of the ink receiving layer 15 with an aqueous ink using an ink jet printer, and even after the ink jet image 21 is printed, the light transmitting portion 25 is provided. It is possible to print with thermal type and piezo type, etc., and by harmonizing the printed inkjet image 21 and metallic luster, it is possible to have a difference other than the design and coloring as in the past. Become.
 更に、基材11をベース紙とし、金属層12をベース紙で裏打ちされた金属箔によって形成することで、インクジェット装飾材22自体に可撓性をもたせ、曲面などに対しても貼付できるようになり、壁面装飾や、ポスター、ラベルなど様々な用途に使用し易くなる。 Furthermore, by forming the base material 11 as a base paper and forming the metal layer 12 with a metal foil lined with the base paper, the inkjet decoration material 22 itself is made flexible so that it can be applied to curved surfaces. It becomes easy to use for various uses such as wall decorations, posters, and labels.
 又、繊維質シート13を構成する繊維16を、繊維長2mm以上の繊維を含む比率が80質量%以上とすることで、繊維質シート13の装飾面において、繊維の密度にバラツキが生じ易くなり、透光部25が確り形成される。 Further, the fiber 16 constituting the fiber sheet 13 has a fiber length of 2 mm or more in a ratio of 80% by mass or more, whereby the fiber density tends to vary in the decorative surface of the fiber sheet 13. The translucent part 25 is securely formed.
 基材上に形成された金属層の表面に坪量3g/m2 以上50g/m2 以下の繊維質シートが接着剤を介して積層形成され、繊維質シートの表面にインク受理層が積層形成され、繊維質シートを構成する繊維の少なくとも一部を、単繊維繊度が0.5dtex以上30.0dtex以下の繊維で構成し、繊維質シートの何れの縦横それぞれ50mmの単位矩形面積(2500mm2 )内にも直径が5mm以下の内接円が周縁繊維に接して収まる繊維間の隙間が形成され、この隙間に対応する位置に、金属層の表面を視認可能な透光部を有することで、印捺される水性インクと相まって、金属層の金属光沢と表面凹凸が調和し、芸術的にも価値のあるインクジェット画像を再現することが可能となる。 A fibrous sheet having a basis weight of 3 g / m 2 or more and 50 g / m 2 or less is laminated on the surface of the metal layer formed on the substrate via an adhesive, and an ink receiving layer is laminated on the surface of the fibrous sheet. And at least a part of the fibers constituting the fibrous sheet is composed of fibers having a single fiber fineness of 0.5 dtex or more and 30.0 dtex or less, and a unit rectangular area (2500 mm 2 ) of 50 mm in each length and width of the fibrous sheet. By forming a gap between the fibers in which an inscribed circle having a diameter of 5 mm or less comes into contact with the peripheral fiber, and having a light-transmitting part that can visually recognize the surface of the metal layer at a position corresponding to the gap, Combined with the water-based ink to be printed, the metallic luster and surface irregularities of the metal layer are harmonized, and it is possible to reproduce an artistically valuable inkjet image.
本発明に係るインクジェット装飾材の斜視図であり、その一部を円で囲んで拡大して図示している。It is a perspective view of the inkjet decoration material which concerns on this invention, The one part is enclosed and encircled and shown in figure. 本発明に係るインクジェット装飾材の拡大断面図である。It is an expanded sectional view of the inkjet decoration material which concerns on this invention.
 11    基材(ベース紙)
 12    金属層(金属箔)
 13    繊維質シート
 14    貼合接着剤
 15    インク受理層
 16    繊維
 17    繊維質シートの隙間
 18    光輝部
 19    漏光部
 20    繊維緻密部
 21    インクジェット画像
 22    インクジェット装飾材
 23    裏打接着剤
 24    内接円
 25    透光部
 26    周縁繊維
11 Base material (base paper)
12 Metal layer (metal foil)
DESCRIPTION OF SYMBOLS 13 Fiber sheet 14 Bonding adhesive 15 Ink receiving layer 16 Fiber 17 Gap of fiber sheet 18 Bright part 19 Light leakage part 20 Fiber dense part 21 Inkjet image 22 Inkjet decoration material 23 Backing adhesive 24 Inscribed circle 25 Translucent part 26 Peripheral fibers
 上述した目的を達成するために、本発明に係るインクジェット装飾材22は、基材11、金属層12、繊維質シート13、貼合接着剤14(接着層)、インク受理層15を順次積層して形成されており、この積層した順に説明する。
 本発明における基材11としては、上質紙、グラシン紙、キャスト紙、コーテッド紙などの通常の天然パルプ紙が、ベース紙として使用される。これらは白色でも、着色されていても良い。
In order to achieve the above-described object, the ink jet decorative material 22 according to the present invention includes a base material 11, a metal layer 12, a fiber sheet 13, a bonding adhesive 14 (adhesive layer), and an ink receiving layer 15 that are sequentially laminated. This will be described in the order of stacking.
As the base material 11 in the present invention, normal natural pulp paper such as fine paper, glassine paper, cast paper, and coated paper is used as the base paper. These may be white or colored.
 又、基材11は、ベース紙だけに限らず、合成繊維あるいは合成樹脂フィルムを擬紙化したいわゆる合成紙、繊維構造体(織布、編布、不織布)、ガラスファイバーシートなど無機質シート、合成樹脂フィルム、ガラス、金属面、板あるいは合板、積層板などでもプリンターで搬送可能であり記録できる可撓性、折り曲げ適性などを有する範囲であれば特に問題なく、壁紙の裏打紙も基材11として使用できる。これらは着色されていても何等差し支えない。
 本発明における金属層12は、ベース紙等の基材11で裏打ちされた金属箔であっても良く、この金属箔に用いられる金属は、アルミニウム、金、銀、銅、クロム、インジウム、錫など特に制限はない。
The base material 11 is not limited to the base paper, but a so-called synthetic paper obtained by converting synthetic fiber or synthetic resin film into a pseudo-paper, a fiber structure (woven fabric, knitted fabric, non-woven fabric), an inorganic sheet such as a glass fiber sheet, or a synthetic sheet. Resin film, glass, metal surface, board or plywood, laminated board, etc. can be transported by a printer and can be recorded, and there is no particular problem as long as it has flexibility and bendability. Can be used. There is no problem even if these are colored.
The metal layer 12 in the present invention may be a metal foil lined with a base material 11 such as a base paper, and the metal used for the metal foil is aluminum, gold, silver, copper, chromium, indium, tin or the like. There is no particular limitation.
 金属箔(金属層12)の厚みは、特に制限するものではないが、5~20μm程度が、プリンター搬送性に問題を起こさず好ましい。又、視認できる側の金属箔の上面は、より金属光沢がある面の方が、繊維質シート13、インク受理層14及びインクジェット画像に覆われた部分との差異が鮮明となるため、更に好ましい。
 尚、金属箔として、特にアルミニウム箔はその取り扱いの容易さ、表面の安定性の点から好ましく、更に、銀色以外に、金色、銅色、白金色等の着色層を設けることにより多種類のカラーバリエーションをつけても良い。
The thickness of the metal foil (metal layer 12) is not particularly limited, but about 5 to 20 μm is preferable because it does not cause problems in printer transportability. Further, the upper surface of the metal foil on the side that can be visually recognized is more preferably a surface having a metallic luster because the difference between the fibrous sheet 13, the ink receiving layer 14, and the portion covered with the inkjet image becomes clear. .
As the metal foil, aluminum foil is particularly preferable from the viewpoint of ease of handling and surface stability. In addition to silver, various colors can be obtained by providing colored layers such as gold, copper, and platinum. Variations may be added.
 又、本発明の金属層12を、金属蒸着層としても良く、この金属蒸着層を設ける場合の蒸着方法は、例えば真空タンクを10-4Torr程度以上の高真空とした後、高純度のアルミニウム、ニッケル、亜鉛、銅、銀、金等の金属をルツボ中で加熱溶融して蒸発させると金属微粒子が合成樹脂層に付着凝集し、金属蒸着膜を形成する方法である。
 金属としては、その安定性、見栄えよりアルミニウムが好ましく用いられ、金属蒸着膜の厚さは、一般的には50~5000オングストロームである。
 基材11に直接金属蒸着を施す場合は、裏打接着剤23は不要となるが、金属蒸着層の接着力を強めるために、アンカリング剤による表面処理が基材11に施される。
 金属蒸着層(金属層12)は、予め離形性シートに積層形成し、その離形性シートから基材11に転写されたものであっても良い。
Further, the metal layer 12 of the present invention may be a metal vapor deposition layer. The vapor deposition method in the case of providing this metal vapor deposition layer is, for example, a high-purity aluminum after the vacuum tank is set to a high vacuum of about 10 −4 Torr or more. In this method, when metal such as nickel, zinc, copper, silver, gold, etc. is heated and melted in a crucible and evaporated, the metal fine particles adhere to and aggregate on the synthetic resin layer.
As the metal, aluminum is preferably used in view of its stability and appearance, and the thickness of the deposited metal film is generally 50 to 5000 angstroms.
When the metal deposition is directly performed on the base material 11, the backing adhesive 23 is not necessary, but a surface treatment with an anchoring agent is performed on the base material 11 in order to increase the adhesive strength of the metal deposition layer.
The metal vapor deposition layer (metal layer 12) may be formed by laminating in advance on a release sheet and transferred to the substrate 11 from the release sheet.
 本発明における繊維質シート13としては、不織布、織布(織物)、編布(編物)等の布帛だけに留まらず、パルプ、レーヨン等で構成された繊維シート、繊維ウェブ等のことを言う。
 ここで、繊維質シート13として、不織布を用いる場合について述べると、不織布には大別して、湿式不織布、又はステッチボンド方式、スパンボンド方式、メルトブローン方式、サーマルボンド方式等による乾式不織布、或いは湿式不織布又は乾式不織布を用いたニードルパンチ不織布、スパンレース不織布等がある。延伸されたポリオレフィンの割繊維やポリエステル長繊維などを、メッシュ状に積層させた積層布でも良い。
The fibrous sheet 13 in the present invention is not limited to a nonwoven fabric, a woven fabric (woven fabric), a knitted fabric (knitted fabric) or the like, but also refers to a fiber sheet, a fiber web, or the like composed of pulp, rayon, or the like.
Here, the case where a nonwoven fabric is used as the fibrous sheet 13 will be described. The nonwoven fabric is roughly classified into a wet nonwoven fabric, a dry nonwoven fabric by a stitch bond method, a spun bond method, a melt blown method, a thermal bond method, etc., or a wet nonwoven fabric or There are needle punch nonwoven fabrics and spunlace nonwoven fabrics using dry nonwoven fabrics. A laminated fabric obtained by laminating stretched polyolefin split fibers or polyester continuous fibers in a mesh shape may be used.
 又、繊維質シート13として、織布を用いる場合は、平織で薄手のオーガンジーや、平織地に横畝のある薄いタフタ等が好ましく、その繊維16は、絹に限定されることなく、下記に示すポリエステル等の合成繊維でも良い。その他、繊維質シート13としては、薄く十分な透光性のあるシフォンや、レース編みであるチュールを用いても良い。
 更には、パルプによって構成される繊維質シート13は、洋紙として市販されているものであっても良いし、楮や三叉よって構成される繊維質シート13は、和紙として市販されているものであっても良い。
Moreover, when using a woven fabric as the fibrous sheet 13, a plain organ and thin organdy, a thin taffeta having a horizontal surface on a plain woven fabric, etc. are preferable, and the fiber 16 is not limited to silk, and is described below. Synthetic fibers such as polyester may be used. In addition, as the fibrous sheet 13, a thin and sufficiently translucent chiffon or a tulle made of lace may be used.
Furthermore, the fiber sheet 13 composed of pulp may be commercially available as western paper, and the fiber sheet 13 composed of cocoons and tridents is commercially available as Japanese paper. May be.
 繊維質シート13を構成する繊維16の繊維長は、特に限定されるものではないが、繊維長2mm以上の繊維の比率が80質量%以上となるように繊維質シート13を構成することが好ましい。
 これは、繊維長2mm以下の短繊維のみで繊維質シート13を構成すると、繊維の密度が均一でバラツキがなくなり、地合いが良くなることで、装飾面が一様で繊維間の隙間や表面凹凸が乏しくなったり、透光部25や従来にはない美感を備え難くなる。
The fiber length of the fibers 16 constituting the fiber sheet 13 is not particularly limited, but it is preferable to configure the fiber sheet 13 so that the ratio of fibers having a fiber length of 2 mm or more is 80% by mass or more. .
This is because, when the fiber sheet 13 is composed of only short fibers having a fiber length of 2 mm or less, the density of the fibers is uniform, there is no variation, and the texture is improved. It becomes difficult to provide a aesthetic feeling that is not sufficient, and the translucent portion 25 and the conventional one.
 繊維質シート13の坪量を、3g/m2 以上50g/m2 以下と適度な量にすることで、金属層12上に接着した繊維質シート13に視認できる隙間17が点在することとなる。
 これは、坪量が50g/m2 を越えると、繊維質シート13にほとんど隙間17が形成されず、インクジェット画像21の印捺後に、金属光沢を視認できないためである。
By making the basis weight of the fibrous sheet 13 an appropriate amount such as 3 g / m 2 or more and 50 g / m 2 or less, there are interspersed gaps 17 that can be visually recognized on the fibrous sheet 13 adhered on the metal layer 12. Become.
This is because when the basis weight exceeds 50 g / m 2 , the gap 17 is hardly formed in the fibrous sheet 13 and the metallic luster cannot be visually recognized after the inkjet image 21 is printed.
 又、坪量が3g/m2 より少なく、いわゆる極細繊維によって構成されれば、金属層12の光沢面の大部分が露出することとなって、インク受理層14部分も小さくなり、印捺品質が下がると共に、アルカリ割繊等の別工程を余計に加えて極細繊維としなければならず、作業効率が低下し、経済性に劣る。
 尚、繊維質シート13の坪量を、好ましくは10g/m2 以上45g/m2 以下とし、更に好ましくは10g/m2 以上40g/m2 以下とすれば良い。
Further, if the basis weight is less than 3 g / m 2 and it is composed of so-called ultrafine fibers, most of the glossy surface of the metal layer 12 is exposed, and the ink receiving layer 14 portion is also reduced, and the printing quality. In addition, an extra process such as alkali splitting has to be added to form ultrafine fibers, resulting in reduced work efficiency and inferior economy.
The basis weight of the fibrous sheet 13 is preferably 10 g / m 2 or more and 45 g / m 2 or less, more preferably 10 g / m 2 or more and 40 g / m 2 or less.
 因に、繊維長が2~5mmのパルプ繊維に成る一般市販のトイレットペーパの坪量は概して25g/m2 であり、表裏を透視可能な無数の隙間17が均等に分布しているが、繊維長がエンドレスの合成繊維(フィラメント)のサーマルボンド方式に成る合成紙の中には、その坪量が25g/m2 前後であっても合成繊維(フィラメント)が緻密に密着してプラスチックフィルムの観を呈し、表裏を透視可能な隙間が合成繊維(フィラメント)間に視認されないものもある。
 本発明において、繊維質シート13を『何れの縦横それぞれ50mmの単位矩形面積(2500mm2 )内にも直径Dが5mm以下の内接円24が周縁繊維26に接して収まる隙間17が形成されている』と規定していることは、そのように坪量が25g/m2 前後であっても繊維間に表裏を透視可能な隙間17が視認されないものは、本発明に言う繊維質シートから除外されることを意味する。
Incidentally, the basis weight of general commercially available toilet paper made of pulp fibers having a fiber length of 2 to 5 mm is generally 25 g / m 2 , and innumerable gaps 17 that can be seen through the front and back are evenly distributed. Some synthetic papers that use the thermal bond method of endless synthetic fibers (filaments) are closely attached to the synthetic fibers (filaments) even when the basis weight is around 25 g / m 2. In some cases, the gap between the front and back surfaces is not visible between the synthetic fibers (filaments).
In the present invention, the fiber sheet 13 is “a gap 17 in which an inscribed circle 24 having a diameter D of 5 mm or less is in contact with the peripheral fiber 26 within a unit rectangular area (2500 mm 2 ) of 50 mm in each length and width. In other words, it is excluded from the fiber sheet according to the present invention that the gap 17 that allows the front and back to be seen between the fibers is not visible even if the basis weight is around 25 g / m 2. Means that
 繊維質シート13を構成する繊維16については、基本的には、繊維16の単繊維繊度を、0.5dtex以上30.0dtex以下としている。
 例えば、繊維16の単繊維繊度が0.5dtex未満となると、繊維質シート13に積層形成する接着層14に沈み込んだり、インク受理層15に埋め込まれたりして、繊維質シート13の繊維16そのものや隙間17が埋没してしまい、透光部25や表面凹凸がなくなる。
About the fiber 16 which comprises the fibrous sheet 13, fundamentally, the single fiber fineness of the fiber 16 shall be 0.5 dtex or more and 30.0 dtex or less.
For example, when the single fiber fineness of the fiber 16 is less than 0.5 dtex, the fiber 16 sinks into the adhesive layer 14 formed to be laminated on the fibrous sheet 13 or is embedded in the ink receiving layer 15, so that the fiber 16 of the fibrous sheet 13 is formed. As such, the gap 17 is buried, and the translucent portion 25 and the surface unevenness are eliminated.
 一方、単繊維繊度が30.0dtexを越えた太い繊維となると、繊維質シート13の坪量の値が同じでも、繊維16間の隙間17が大きくなり過ぎて、例えば、縦横50mmの単位矩形面積(2500mm2 )内に分布する隙間17の周縁の周縁繊維26に接して隙間17に収まるべき内接円24が大きくなり、適度な金属光沢をインクジェット装飾材22に持たせ難くなる。
 逆に言えば、繊維16の単繊維繊度を、0.5dtex以上30.0dtex以下としつつ、繊維質シート13における縦横50mmの単位矩形面積(2500mm2 )内に直径Dが5mm以下の内接円24が周縁の繊維26に内接して収まる隙間17を有するような繊維質シート13であれば、印捺されるインクジェット画像21と相まって、金属層12の金属光沢と繊維質シート13の表面の凹凸が調和した装飾面を形成することが可能となる。
On the other hand, if the single fiber fineness is thicker than 30.0 dtex, even if the basis weight value of the fibrous sheet 13 is the same, the gap 17 between the fibers 16 becomes too large, for example, a unit rectangular area of 50 mm in length and width The inscribed circle 24 that should be accommodated in the gap 17 in contact with the peripheral fibers 26 at the periphery of the gap 17 distributed in (2500 mm 2 ) becomes large, and it becomes difficult for the inkjet decoration material 22 to have an appropriate metallic luster.
In other words, an inscribed circle having a diameter D of 5 mm or less in a unit rectangular area (2500 mm 2 ) of 50 mm in length and width in the fiber sheet 13 while the single fiber fineness of the fiber 16 is set to 0.5 dtex or more and 30.0 dtex or less. If the fibrous sheet 13 has a gap 17 that fits inwardly to the peripheral fibers 26, the metallic luster of the metal layer 12 and the unevenness of the surface of the fibrous sheet 13 coupled with the inkjet image 21 to be printed. It is possible to form a harmonized decorative surface.
 尚、繊維質シート13の繊維16の単繊維繊度は、基本的には、0.5dtex以上30.0dtex以下の範囲であるが、様々な方向にくねる繊維を水の流れを生かし装飾とした雲龍模様状の装飾面を形成するために、あえてごく一部に、単繊維繊度が30.0dtexを越える繊維や、0.5dtex未満の繊維を入れても構わない。
 つまり、繊維質シート13を構成する繊維16は、大部分が、単繊維繊度を0.5dtex以上30.0dtex以下とする繊維であるものの、それ以外(つまり、単繊維繊度を0.5dtex以上30.0dtex以下とする繊維以外)の導電性繊維や抗菌性繊維、消臭性繊維等の機能性繊維や色彩、表面光沢、断面形状、捲縮(クリンプ)度合い等の外観の異なる装飾性繊維を含むこととしても良い。
The single fiber fineness of the fibers 16 of the fibrous sheet 13 is basically in the range of 0.5 dtex or more and 30.0 dtex or less, but Yunlong uses fibers that twist in various directions as a decoration utilizing the flow of water. In order to form a pattern-like decorative surface, fibers having a single fiber fineness exceeding 30.0 dtex or fibers having a fineness of less than 0.5 dtex may be put in a very small part.
That is, most of the fibers 16 constituting the fibrous sheet 13 are fibers having a single fiber fineness of 0.5 dtex or more and 30.0 dtex or less, but other than that (that is, the single fiber fineness is 0.5 dtex or more and 30 or more. Other than fibers of 0.0 dtex or less), functional fibers such as conductive fibers, antibacterial fibers, and deodorant fibers, and decorative fibers having different appearance such as color, surface gloss, cross-sectional shape, and crimping degree. It may be included.
 又、繊維質シート13を構成する繊維の種類としては、ポリエステル系繊維、ポリオレフィン系繊維、ポリアクリロニトリル系繊維、ポリビニルアルコール系繊維、ナイロン繊維、ウレタン繊維などの有機合成繊維、又、ビスコースレーヨンやリオセルなどの再生繊維や半合成繊維、木綿、カボック綿、ケナフ、パルプ、楮、三叉などの天然植物繊維などが挙げられる。
 例えば、ポリエステル系繊維とは、ポリエチレンテレフタレート、ポリブチレンテレフタレート、これらポリマーの変性ポリマーなどのホモポリマーおよびコポリマーからなる繊維を用いることが出来る。
As the types of fibers constituting the fibrous sheet 13, organic fibers such as polyester fibers, polyolefin fibers, polyacrylonitrile fibers, polyvinyl alcohol fibers, nylon fibers, urethane fibers, viscose rayon, Examples include regenerated fibers such as lyocell and semi-synthetic fibers, and natural plant fibers such as cotton, kabok cotton, kenaf, pulp, straw and trigeminal.
For example, as the polyester fiber, fibers made of homopolymers and copolymers such as polyethylene terephthalate, polybutylene terephthalate, and modified polymers of these polymers can be used.
 本発明における貼合接着剤14(接着層)は、一般的なアクリル樹脂、天然及び合成ゴム、スチレン/ブタジエン共重合体、ポリ酢酸ビニル、酢酸ビニル/エチレン共重合体、デンプン、シリコーン系化合物、ニカワ、カゼイン、ポリビニルアルコール、ポリウレタン、ポリウレタン等の樹脂を単独で、あるいは溶液、水溶液、エマルジョンの形で用いることが出来る。好ましくは、合成樹脂が用いられる。
 又、貼合接着剤14の坪量は、固形分(乾燥状態)で、3g/m2 以上50g/m2 以下の範囲であれば、繊維質シート13を金属層12の表面に確りと接着できると同時に、不織不布13の繊維16が貼合接着層(14)に埋没することもない。
 このように所定の坪量で貼合接着剤14を塗布する際には、ロールコータやナイフコータ、グラビアコータ等の塗布手段が用いられる。
The bonding adhesive 14 (adhesive layer) in the present invention includes general acrylic resins, natural and synthetic rubbers, styrene / butadiene copolymers, polyvinyl acetate, vinyl acetate / ethylene copolymers, starch, silicone compounds, Resins such as glue, casein, polyvinyl alcohol, polyurethane and polyurethane can be used alone or in the form of a solution, an aqueous solution or an emulsion. Preferably, a synthetic resin is used.
Also, the basis weight of the bonding adhesive 14 is a solid (dry), if 3 g / m 2 or more 50 g / m 2 or less of the range, firmly the fibrous sheet 13 on the surface of the metal layer 12 bonded At the same time, the fibers 16 of the nonwoven fabric 13 are not buried in the bonding adhesive layer (14).
Thus, when apply | coating the bonding adhesive 14 by predetermined | prescribed basic weight, application means, such as a roll coater, a knife coater, and a gravure coater, are used.
 又、貼合接着剤14の坪量は、より好ましくは、乾燥状態で15g/m2 以上45g/m2 以下、更に好ましくは乾燥状態で15g/m2 以上40g/m2 以下であるが、たとえ比較的に坪量が低かったとしても、樹脂を発泡(フロス)させることによって、坪ごとの貼合接着剤14の塗膜の厚みを均一に揃え、十分な接着力が得られると共に、泡が弾けた後は、貼合接着剤14の厚みムラも小さくなる。
 本発明のインク受理層15の成分には、カチオン性染料定着剤を含有することが出来る。カチオン性染料定着剤としては2級アミン、3級アミン、4級アンモニウム塩などが挙げられる。
The basis weight of the bonding adhesive 14 is more preferably 15 g / m 2 or more and 45 g / m 2 or less in a dry state, and further preferably 15 g / m 2 or more and 40 g / m 2 or less in a dry state. Even if the basis weight is relatively low, by foaming (flossing) the resin, the thickness of the coating film of the bonding adhesive 14 for each basis weight can be made uniform and sufficient adhesive force can be obtained. After flipping, the thickness unevenness of the bonding adhesive 14 is reduced.
The component of the ink receiving layer 15 of the present invention can contain a cationic dye fixing agent. Examples of the cationic dye fixing agent include secondary amines, tertiary amines, and quaternary ammonium salts.
 更に、インク受理層15で用いられる接着剤としては、例えば、澱粉、ポリビニルアルコール、カルボキシメチルセルロース、ヒドロキシエチルセルロース等の水溶性糊剤、酢酸ビニル、スチレン-ブタジエン共重合体、アクリル酸エステル及びメタクリル酸エステルの重合体又は共重合体、エチレン酢酸ビニル共重合体等のビニル系重合体ラテックス等の合成樹脂系接着剤等が使用される。
 尚、インク受理層15中には、界面活性剤や多孔性合成非晶質シリカ、多孔性炭酸マグネシウム、多孔性アルミナなどの白色顔料を含有させていても良い。
Furthermore, examples of the adhesive used in the ink receiving layer 15 include water-soluble pastes such as starch, polyvinyl alcohol, carboxymethyl cellulose, and hydroxyethyl cellulose, vinyl acetate, styrene-butadiene copolymers, acrylic esters, and methacrylic esters. Or a synthetic resin adhesive such as a vinyl polymer latex such as an ethylene vinyl acetate copolymer.
The ink receiving layer 15 may contain a white pigment such as a surfactant, porous synthetic amorphous silica, porous magnesium carbonate, or porous alumina.
 インク受理層15の坪量は、固形分(乾燥状態)で3g/m2 以上55g/m2 以下(湿重量では100g/m2 以上120g/m2 以下)の範囲であれば良く、好ましくは、20g/m2 以上50g/m2 、更に好ましくは20g/m2 以上45g/m2 以下である。又、インク受理層15の塗布にも、同様に、ロールコータや、グラビアコータ等の塗布手段が用いられる。
 尚、坪量が少な過ぎて、インク吸収能の低下によるにじみが発生し、印字品位が低下する。又、インク受理層15の坪量が、上記範囲より多すぎても、インク受理層15が厚くなり、裁断面からのフィラーの粉落ちが発生したり、インク受理層15が厚過ぎることで、繊維質シート13の繊維16や隙間17の埋没が起こる。
The basis weight of the ink-receiving layer 15 may be in the range of solids (dry) at 3 g / m 2 or more 55 g / m 2 or less (in wet weight 100 g / m 2 or more 120 g / m 2 or less), preferably 20 g / m 2 to 50 g / m 2 , more preferably 20 g / m 2 to 45 g / m 2 . Similarly, application means such as a roll coater or a gravure coater is also used for applying the ink receiving layer 15.
Note that the basis weight is too small, blurring occurs due to a decrease in ink absorption capacity, and print quality is degraded. Further, even if the basis weight of the ink receiving layer 15 is too larger than the above range, the ink receiving layer 15 becomes thick, the filler powder from the cut surface is generated, or the ink receiving layer 15 is too thick. The fibers 16 and the gaps 17 of the fibrous sheet 13 are buried.
 繊維質シート13の坪量・単繊維繊度や隙間17、貼合接着剤14(接着層)の坪量、インク受理層15の坪量を、上述したような適切な値とすることによって、繊維質シート13の上に塗布される貼合接着剤14(接着層)や、更にその上に積層形成されるインク受理層15も、繊維質シート13の繊維緻密部20と透光部25による起伏、或いは、光輝部18と漏光部19による光沢差に合わせて、変化に富む外観を呈することになる。
 ここで、この透光部25について詳解すれば、透光部25の表面では、その周辺の金属層12の表面を覆っている繊維緻密部20よりも貼合接着剤14(接着層)の厚みが薄くなっており、その透光部25の表面での貼合接着剤14(接着層)の薄さは、貼合接着剤の接着層(14)及びインク受理層15を透過して、金属層12の表面が視認できる程度である。
By setting the basis weight / single fiber fineness of the fibrous sheet 13, the gap 17, the basis weight of the bonding adhesive 14 (adhesive layer), and the basis weight of the ink receiving layer 15 to appropriate values as described above, the fibers The bonding adhesive 14 (adhesive layer) applied on the porous sheet 13 and the ink receiving layer 15 laminated thereon are also undulated by the dense fiber portion 20 and the transparent portion 25 of the fibrous sheet 13. Alternatively, the appearance is rich in change according to the gloss difference between the bright portion 18 and the light leakage portion 19.
Here, if it explains in detail about this translucent part 25, in the surface of translucent part 25, thickness of pasting adhesive 14 (adhesive layer) rather than fiber dense part 20 which covers the surface of metal layer 12 of the circumference of the surface The thickness of the bonding adhesive 14 (adhesive layer) on the surface of the translucent portion 25 is transmitted through the adhesive layer (14) of the bonding adhesive and the ink receiving layer 15 to form a metal. That is, the surface of the layer 12 is visible.
 逆に言えば、貼合接着剤14やインク受理剤(15)は、その貼合接着剤の接着層(14)及びインク受理層15が一定の薄さになれば光を通し得る素材であり、この貼合接着剤の接着層(14)及びインク受理層15の薄さは、貼合接着剤14やインク受理剤(15)に配合される顔料、染料等で決まる。
 従って、この透光部25によって、インクジェットプリンタを用いて画像を印捺した後であっても、貼合接着剤の接着層(14)及びインク受理層15を透過して、金属層12の表面が視認可能となり、適度に抑えた金属光沢を視認できる。
In other words, the bonding adhesive 14 and the ink receiving agent (15) are materials that can transmit light when the bonding adhesive layer (14) and the ink receiving layer 15 of the bonding adhesive become a certain thickness. The thinness of the adhesive layer (14) of the bonding adhesive and the ink receiving layer 15 is determined by the pigment, dye, etc. blended in the bonding adhesive 14 and the ink receiving agent (15).
Therefore, even after an image is printed using the ink jet printer by the light transmitting portion 25, the surface of the metal layer 12 is transmitted through the adhesive layer (14) of the bonding adhesive and the ink receiving layer 15. Can be visually recognized, and a moderately suppressed metallic luster can be visually recognized.
 又、繊維質シート13、貼合接着層(14)及びインク受理層15の透光部25は、上述したように、周辺の繊維16が重なり合った繊維緻密部20よりも凹んでおり、この凹みによって、インクジェット装飾材22の表面(装飾面)に微小な凹凸を形成し、従来にはなかった新たな質感を与えることが出来る。
 尚、このような表面凹凸は、繊維16が重なり合った繊維緻密部20が、積層形成されるインク受理層15やインクジェット画像21(画像層)越えてインクジェット装飾材22の表面まで到達することで、形成されても良い。
Further, as described above, the fiber sheet 13, the bonding adhesive layer (14), and the light transmitting portion 25 of the ink receiving layer 15 are recessed more than the fiber dense portion 20 in which the peripheral fibers 16 overlap each other. Thus, it is possible to form minute irregularities on the surface (decorative surface) of the ink jet decorative material 22 and to give a new texture that has not existed before.
In addition, such a surface unevenness | corrugation is because the fiber dense part 20 with which the fiber 16 overlapped reached | attained the ink receiving layer 15 and the inkjet image 21 (image layer) laminated | stacked, and reached the surface of the inkjet decoration material 22, It may be formed.
 又、本発明に係るインクジェット装飾材22は、塗布された貼合接着剤14やインク受理層15等が表面張力によって滴状となったり、グラビアコータのように網点(凹凸)のある塗布手段で塗布されることによって、繊維質シート13の隙間17から金属層12の表面が露出した部分(つまり、金属層12上に、繊維質シート13や貼合接着剤14、インク受理層15、インクが存在しない部分)があっても良い。
 この場合、本発明における透光部25は、この金属層12の表面が露出した部分となる。
Further, the inkjet decorative material 22 according to the present invention is a coating means in which the applied bonding adhesive 14 or ink receiving layer 15 or the like is formed into droplets by surface tension, or has a halftone dot (unevenness) like a gravure coater. The surface of the metal layer 12 is exposed from the gap 17 of the fibrous sheet 13 (that is, the fibrous sheet 13, the bonding adhesive 14, the ink receiving layer 15, the ink on the metal layer 12). There may be a part that does not exist).
In this case, the translucent part 25 in the present invention is a part where the surface of the metal layer 12 is exposed.
 本発明におけるインクジェットプリンタ用のインクとは、溶媒が水である水性インクや、溶媒がエタノールやアセトンなど水溶性(常温で乾燥する沸点の低い)有機溶剤である速乾性インク、溶媒が常温で蒸発しない有機溶剤である油性インク、紫外線照射で硬化するUVインク等がある。
 尚、油性インクやUVインクの場合は、インク受理層15が特になくとも良い。
The ink for an ink jet printer in the present invention is a water-based ink whose solvent is water, a quick-drying ink whose solvent is a water-soluble (low boiling point drying at normal temperature) organic solvent such as ethanol or acetone, and the solvent is evaporated at normal temperature. There are oil-based inks that are not organic solvents, UV inks that are cured by ultraviolet irradiation, and the like.
In the case of oil-based ink or UV ink, the ink receiving layer 15 is not particularly required.
 インクの着色剤としては、大きくは、染料と顔料に分けられ、染料としては、直接染料、酸性染料、塩基性染料などが挙げられる。顔料としては、無機顔料と有機顔料に分かれるが、無機顔料としては、亜鉛華、二酸化チタン等の白色顔料、鉛丹、酸化鉄赤等の赤色顔料、黄鉛、亜鉛黄等の黄色顔料、ウルトラマリン青、プロシア青等の青色顔料、カーボンブラックである黒色顔料などがある。
 又、有機顔料としては、アゾ顔料、多環顔料、レーキ顔料等がある。その他のインクの添加剤としては、例えば、pH調節剤、金属封鎖剤、防カビ剤、粘度調整剤、表面張力調整剤、湿潤剤、界面活性剤、および防錆剤などが挙げられる。
Ink colorants are roughly classified into dyes and pigments. Examples of dyes include direct dyes, acid dyes, and basic dyes. The pigments are classified into inorganic pigments and organic pigments. The inorganic pigments include white pigments such as zinc white and titanium dioxide, red pigments such as red lead and iron oxide red, yellow pigments such as yellow lead and zinc yellow, and ultra pigments. There are blue pigments such as marine blue and prussian blue, and black pigments that are carbon black.
Organic pigments include azo pigments, polycyclic pigments, lake pigments, and the like. Examples of other ink additives include pH adjusters, metal sequestering agents, antifungal agents, viscosity modifiers, surface tension adjusters, wetting agents, surfactants, and rust inhibitors.
 本発明においては、主に水性インクを用いて、インクジェットプリンタでインクジェット画像21を、インク受理層15の表面上に印捺(塗着)する。印捺されたインクは、インク受理層15の厚み内で定着するため、インクを印捺しても、形成されていた透光部25が、インクに埋没することはない。
 よって、インクジェット画像21の印捺後であっても、当然に、繊維質シート13の隙間17に対応する位置に、金属層12の表面を視認可能な透光部25が設けられることとなる。
In the present invention, mainly using water-based ink, the inkjet image 21 is printed (coated) on the surface of the ink receiving layer 15 by an inkjet printer. Since the printed ink is fixed within the thickness of the ink receiving layer 15, even if the ink is printed, the formed translucent portion 25 is not buried in the ink.
Therefore, even after the inkjet image 21 is printed, naturally, the translucent portion 25 that can visually recognize the surface of the metal layer 12 is provided at a position corresponding to the gap 17 of the fibrous sheet 13.
 尚、本発明は、前述した実施形態に限定されるものではない。インクジェット装飾材22の各構成又は全体の構造、形状、寸法などは、本発明の趣旨に沿って適宜変更することが出来る。
 基材11上で積層形成された金属層12の表面には、繊維質シート13を積層する前に、その表面光沢を隠蔽して損なわない限り、何らかの画像を印捺したり、着色し、或いは、エンボス加工を施すことも出来る。
In addition, this invention is not limited to embodiment mentioned above. Each configuration of the inkjet decoration material 22 or the entire structure, shape, dimensions, and the like can be appropriately changed in accordance with the spirit of the present invention.
On the surface of the metal layer 12 laminated on the base material 11, before laminating the fibrous sheet 13, unless the surface gloss is concealed and impaired, some image is printed, colored, or It can also be embossed.
 上述したような繊維質シート13の坪量・単繊維繊度、隙間17の言及に加えて、繊維質シート13においては、繊維16の部分と、その間の隙間17の部分との割合が所定の範囲内にあることにも着目する。
 具体的には、下記の式(1)で表される繊維16の充填率が2~40%、好ましくは、9~20%である。
In addition to the basis weight / single fiber fineness of the fiber sheet 13 and the gap 17 as described above, in the fiber sheet 13, the ratio of the fiber 16 portion and the gap 17 portion therebetween is within a predetermined range. Also pay attention to what is inside.
Specifically, the filling ratio of the fiber 16 represented by the following formula (1) is 2 to 40%, preferably 9 to 20%.
Figure JPOXMLDOC01-appb-M000001
Figure JPOXMLDOC01-appb-M000001
 インクジェット画像21の印捺前の本発明に係るインクジェット装飾材22(図2)は、インクジェットプリンタに通すことなく水彩画や油絵を描写する画布として利用することも出来る。 The ink-jet decorative material 22 (FIG. 2) according to the present invention before printing the ink-jet image 21 can also be used as a drawing cloth for drawing a watercolor or oil painting without passing through an ink-jet printer.

Claims (7)

  1.  基材(11)上に形成された金属層(12)の表面には坪量を3g/m2 以上50g/m2 以下とした繊維質シート(13)が貼合接着剤(14)を介して積層形成されており、前記繊維質シート(13)の表面にはインク受理層(15)が形成されていて、
     前記繊維質シート(13)を構成する繊維(16)の少なくとも一部は、単繊維繊度が0.5dtex以上30.0dtex以下の繊維であり、
     前記繊維質シート(13)の何れの縦横それぞれ50mmの単位矩形面積(2500mm2 )内にも直径(D)が5mm以下の内接円(24)が周縁繊維(26)に接して収まる隙間(17)が形成されていて、
     この隙間(17)に対応する位置に、前記金属層(12)の表面を視認可能な透光部(25)を有していることを特徴とするインクジェット装飾材。
    A fiber sheet (13) having a basis weight of 3 g / m 2 or more and 50 g / m 2 or less is provided on the surface of the metal layer (12) formed on the substrate (11) via the bonding adhesive (14). And an ink receiving layer (15) is formed on the surface of the fibrous sheet (13),
    At least a part of the fibers (16) constituting the fibrous sheet (13) is a fiber having a single fiber fineness of 0.5 dtex or more and 30.0 dtex or less,
    A gap in which an inscribed circle (24) having a diameter (D) of 5 mm or less is in contact with the peripheral fiber (26) within a unit rectangular area (2500 mm 2 ) of 50 mm in each length and width of the fibrous sheet (13) ( 17) is formed,
    An ink-jet decorative material having a translucent part (25) that allows the surface of the metal layer (12) to be visually recognized at a position corresponding to the gap (17).
  2.  前記繊維質シート(13)を構成する繊維(16)は、単繊維繊度が0.5dtex以上30.0dtex以下である繊維以外の繊維も含むことを特徴とする請求項1に記載のインクジェット装飾材。 The inkjet decoration material according to claim 1, wherein the fiber (16) constituting the fibrous sheet (13) includes fibers other than fibers having a single fiber fineness of 0.5 dtex or more and 30.0 dtex or less. .
  3.  前記繊維質シート(13)は、縦横50mmの単位矩形面積(2500mm2 )内に分布する透光部(25)の分布密度が多い光輝部(18)と、縦横50mmの単位矩形面積(2500mm2 )内に分布する透光部(25)の分布密度が少ない漏光部(19)を有していることを特徴とする請求項1又は2に記載のインクジェット装飾材。 The fibrous sheet (13), the distribution density is large bright portion of the unit rectangle area of the aspect 50mm transparent portion distributed in (2500 mm 2) in (25) and (18), a unit rectangle area aspect 50mm (2500 mm 2 3. The inkjet decoration material according to claim 1, further comprising a light leakage portion (19) having a small distribution density of the light transmitting portion (25) distributed in the inside.
  4.  前記貼合接着剤(14)の坪量が乾燥状態で3g/m2 以上50g/m2 以下であり、
     前記インク受理層(15)の坪量が乾燥状態で3g/m2 以上55g/m2 以下であることを特徴とする請求項1~3の何れか1項に記載のインクジェット装飾材。
    The basis weight of the bonding adhesive (14) is 3 g / m 2 or more and 50 g / m 2 or less in a dry state,
    The inkjet decoration material according to any one of claims 1 to 3, wherein the basis weight of the ink receiving layer (15) is 3 g / m 2 or more and 55 g / m 2 or less in a dry state.
  5.  前記インク受理層(15)の表面にはインクジェットプリンタからの水性インクによるインクジェット画像(21)が印捺され、
     前記インクジェット画像(21)の印捺後でも、前記繊維質シート(13)の隙間(17)に対応する位置に、前記金属層(12)の表面を視認可能な透光部(25)を有していることを特徴とする請求項1~4の何れか1項に記載のインクジェット装飾材。
    On the surface of the ink receiving layer (15), an ink jet image (21) is printed with water-based ink from an ink jet printer,
    Even after the ink jet image (21) is printed, the translucent portion (25) that can visually recognize the surface of the metal layer (12) is provided at a position corresponding to the gap (17) of the fibrous sheet (13). The inkjet decorative material according to any one of claims 1 to 4, wherein
  6.  前記基材(11)は、ベース紙であり、
     前記金属層(12)は、金属箔であり、
     前記ベース紙と金属箔とは、裏打接着剤(23)を介して積層形成されていることを特徴とする請求項1~5の何れか1項に記載のインクジェット装飾材。
    The substrate (11) is a base paper,
    The metal layer (12) is a metal foil,
    The inkjet decoration material according to any one of claims 1 to 5, wherein the base paper and the metal foil are laminated and formed with a backing adhesive (23).
  7.  前記繊維質シート(13)を構成する繊維(16)は、繊維長2mm以上の繊維を含む比率が80質量%以上であることを特徴とする請求項1~6の何れか1項に記載のインクジェット装飾材。 The fiber (16) constituting the fibrous sheet (13) has a ratio of fibers having a fiber length of 2 mm or more of 80 mass% or more, according to any one of claims 1 to 6. Inkjet decoration material.
PCT/JP2012/000771 2012-02-06 2012-02-06 Inkjet decorative material WO2013118160A1 (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104191852A (en) * 2014-09-01 2014-12-10 江苏格美高科技发展有限公司 Ink-jet oil painting canvas and manufacturing method thereof
JP2016215610A (en) * 2015-05-26 2016-12-22 ユニチカ株式会社 Inkjet printer printing paper

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH11179825A (en) * 1997-12-24 1999-07-06 Hokushin:Kk Darwing sheet
JP2001039020A (en) * 1999-07-30 2001-02-13 Mitsubishi Paper Mills Ltd Recording sheet
JP2001254283A (en) * 2000-03-08 2001-09-21 Hokushin Cloth:Kk Cloth for ink-jet

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH11179825A (en) * 1997-12-24 1999-07-06 Hokushin:Kk Darwing sheet
JP2001039020A (en) * 1999-07-30 2001-02-13 Mitsubishi Paper Mills Ltd Recording sheet
JP2001254283A (en) * 2000-03-08 2001-09-21 Hokushin Cloth:Kk Cloth for ink-jet

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104191852A (en) * 2014-09-01 2014-12-10 江苏格美高科技发展有限公司 Ink-jet oil painting canvas and manufacturing method thereof
JP2016215610A (en) * 2015-05-26 2016-12-22 ユニチカ株式会社 Inkjet printer printing paper

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