WO2013100706A1 - Polyoxymethylene composition having excellent friction and abrasion resistance and exfoliation resistance and molded product made of same - Google Patents

Polyoxymethylene composition having excellent friction and abrasion resistance and exfoliation resistance and molded product made of same Download PDF

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Publication number
WO2013100706A1
WO2013100706A1 PCT/KR2012/011758 KR2012011758W WO2013100706A1 WO 2013100706 A1 WO2013100706 A1 WO 2013100706A1 KR 2012011758 W KR2012011758 W KR 2012011758W WO 2013100706 A1 WO2013100706 A1 WO 2013100706A1
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WIPO (PCT)
Prior art keywords
polyoxymethylene
resistance
resin composition
polyoxymethylene resin
silicone rubber
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PCT/KR2012/011758
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French (fr)
Korean (ko)
Inventor
박승진
정충렬
이주원
Original Assignee
한국엔지니어링플라스틱(주)
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Publication of WO2013100706A1 publication Critical patent/WO2013100706A1/en

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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L59/00Compositions of polyacetals; Compositions of derivatives of polyacetals
    • C08L59/04Copolyoxymethylenes
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J5/00Manufacture of articles or shaped materials containing macromolecular substances
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/04Oxygen-containing compounds
    • C08K5/15Heterocyclic compounds having oxygen in the ring
    • C08K5/151Heterocyclic compounds having oxygen in the ring having one oxygen atom in the ring
    • C08K5/1535Five-membered rings
    • C08K5/1539Cyclic anhydrides
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L35/00Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a carboxyl radical, and containing at least one other carboxyl radical in the molecule, or of salts, anhydrides, esters, amides, imides or nitriles thereof; Compositions of derivatives of such polymers
    • C08L35/06Copolymers with vinyl aromatic monomers
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L83/00Compositions of macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon only; Compositions of derivatives of such polymers
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L83/00Compositions of macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon only; Compositions of derivatives of such polymers
    • C08L83/04Polysiloxanes
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G77/00Macromolecular compounds obtained by reactions forming a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon in the main chain of the macromolecule
    • C08G77/04Polysiloxanes

Definitions

  • the present invention relates to a polyoxymethylene composition containing a silicone rubber powder having no peeling and improved thermal stability and abrasion resistance, and a molded article made therefrom. More specifically, the present invention relates to a silicone-containing polyoxymethylene composition comprising a silicone rubber powder and a thermal stabilizer and having excellent thermal stability and abrasion resistance without delamination, and a molded article prepared therefrom.
  • Polyoxymethylene is used extensively up to the mechanical properties, chemical resistance, and the like within the "resistance, dimensional stability, electrical properties superior automotive applications in household goods.
  • polyoxymethylene resin is not only excellent in mechanical properties, but also known to be excellent in abrasion resistance, it is easy to find a case that is applied to the parts that require abrasion resistance, such as gears and bearings.
  • abrasion resistance As the industry develops, there is a higher demand for the general characteristics of the polyoxymethylene resin and the advancement of the friction wear resistance.
  • oils or lubricants that lower the surface tension of the polyoxymethylene resin and smooth the sliding property are used together.
  • silicone oil or silicone gum has been used in combination with polyoxymethylene resin as a frictional wear agent in order to improve the friction wear resistance of the polyoxymethylene resin.
  • the polyoxymethylene resin composition containing such silicone oil or silicone gum as a friction anti-wear agent has insufficient compatibility with polyoxymethylene.
  • the silicone oil or silicone gum included as an anti-friction wear agent is liquefied or agglomerated, and as a result, the polyoxymethylene resin and the anti-friction wear agent are phase-separated and peeling occurs on the surface of the molded article. .
  • the present invention is to provide a polyoxymethylene resin composition excellent in frictional wear resistance and peeling resistance of the molded article by one embodiment.
  • the present invention is to provide a polyoxymethylene resin composition excellent in appearance and dimensional accuracy of the molded article.
  • a high temperature compound " ⁇ or a polyoxymerylene resin composition that does not occur liquefaction or aggregation during the injection process.
  • another embodiment of the present invention is to provide a polyoxymethylene resin composition with excellent processability when forming a molding.
  • a molded article made of a polyoxymethylene resin composition excellent in abrasion resistance, peeling resistance and / or ⁇ resistance are examples of a molded article made of a polyoxymethylene resin composition excellent in abrasion resistance, peeling resistance and / or ⁇ resistance.
  • the present invention provides a polyoxymethylene resin composition
  • a polyoxymethylene resin composition comprising 100 parts by weight of polyoxymethylene, 0.5 to 5.0 parts by weight of silicone rubber powder and 0.05 to 0.5 parts by weight of styrene maleic anhydride.
  • the silicone rubber powder may be prepared by addition polymerization of silicone rubber.
  • the silicone rubber powder preferably has at least one functional group selected from the group consisting of vinyl groups and hydrate groups.
  • the styrene maleic anhydride may be used having the following formula.
  • n is an integer of 6 to 8.
  • the molded article is provided in electrical, electronics, automobiles, equipment
  • the molded article made of the polyoxymethylene resin composition ensures excellent frictional wear resistance, does not cause peeling of the molded article, and shows excellent durability. In addition, the appearance and dimensional accuracy of the molded article are improved.
  • the polyoxymethylene resin composition provided by the present invention is excellent in thermal stability, and a mold deposit generated by attaching formaldehyde gas and decomposition products to a mold during injection molding of a conventional silicone gum-containing polyoxymethylene composition. ) The occurrence is reduced.
  • the molded article of the polyoxymethylene resin composition according to one embodiment of the present invention having such excellent wear resistance, peeling resistance, and thermal stability is used in residues, electronics, mechanical parts, or medical device parts that require high wear resistance. For example, it is suitable for use as gears, bushings, rollers, slides, and the like.
  • 1 is a photograph showing gas marks remaining on a mold surface when evaluating a mold deposit.
  • the polyoxymethylene resin composition provided in the present invention not only secures abrasion resistance of the polyoxymethylene resin composition by blending polyoxymethylene resin, silicone rubber powder and styrene maleic anhydride, but also in the conventional polyoxymethylene resin composition. Recognizing that excellent peeling resistance is achieved and the thermal stability is improved that the peeling problem such as does not occur, was completed based on this.
  • the polyoxymethylene resin composition having excellent abrasion resistance, peeling resistance and thermal stability provided in the present invention includes polyoxymethylene resin, silicone rubber powder and styrene-maleic anhydride.
  • polyoxymethylene resin any of those commonly used in the art
  • the polyoxymethylene resin may be used, but is not particularly limited, for example, a homopolymer of a polyoxymethylene unit of Formula 1 or a copolymer in which a unit of Formula 1 and a unit of Formula 2 are randomly bonded.
  • the polyoxymethylene polymer of the present invention is not particularly limited, but a number average molecular weight (Mn) in the range of 10,000 to 00,000 can be used.
  • 3 ⁇ 4 and 3 ⁇ 4 in Formula 2 may be the same or different from each other, and each independently selected from the group consisting of hydrogen and dC 4 alkyl group, but not all hydrogen, X is an integer of 2 to 6.
  • the oxymethylene homopolymer can be prepared by polymerizing formaldehyde or cyclic oligomers thereof, ie trioxane.
  • the oxymethylene copolymer in which the unit of Formula 1 and the unit of Formula 2 are combined may be obtained by random copolymerization of formaldehyde or a cyclic ligomer thereof with a cyclic ether or cyclic formal.
  • the cyclic ether is not limited thereto, and examples thereof include ethylene oxide, propylene oxide, butylene oxide, and phenylene oxide.
  • the cyclic formal is not limited thereto, and for example, 1,3-dioxolane, diethylene glycol formal, 1,3-propanedi formal, 1,4-butanediol formal, 1, 3-dioxepanformal, 1,3, 6-trioxokancan etc. are mentioned.
  • one or two or more monomers selected from monomers such as ethylene oxide and 1,3-dioxolane 1,4-butanediol formal may be used.
  • the monomer is added to trioxane or formaldehyde as the main monomer and random copolymerization using Lewis acid as a catalyst forms a oxymethylene co-polymer having a melting point of 15 C C or more and two or more bonding carbon atoms in the main chain.
  • any anionic catalyst or cationic catalyst known in the art may be used as the polymerization catalyst used in the polymerization of the oxymethylene polymer.
  • the polymerization catalyst may be halogen such as chlorine, bromide or iodine; Organic or inorganic acids such as alkyl or allylsulfonic acid, HC10 4 , HI0 4) derivatives of HCIO4, CPh 3 C (I0 4 ) (Ph is phenyl), R 3 SiHS0 4, and the like; Metal halide compounds such as BF 3 , SbF 3 , SnCl 4 , TiCl 4> FeCl 3 , ZrCl 4 , MoCl 5 , and SiF 4 ; BF 3 '0H 2 , BF 3 ' 0Et 2 (Et is ethyl), BF 3 ⁇ 0Bu 2 (Bu is butyl), BF 3 -CH 3 C00H ( BF 3 'PF 5 ⁇ HF, BF3-IO-Hyde Complexes of metal halides such as roxiacetphenol Ph 3 CSnCl 5) Ph 3 C
  • the polymerization can be carried out in the form of bulk polymerization, suspension polymerization or solution polymerization, the reaction rate of which is between o ° c and ioo ° c. Range, preferably 2 (rc to 8 (rc.).
  • a deactivator for deactivating the remaining catalyst after polymerization A Lewis base material having a non-covalent electron pair may be used to form a complex salt with a catalyst. Examples of such deactivators include tertiary amines such as triethylamine, cyclic sulfur compounds such as thiophene, and triphenylphosphine.
  • Phosphorus-based compounds can be used, and chain transfer agents in the polymerization reaction of polyoxymethylene.
  • alkyl substituted phenol, ethers or alkyl substituted formamide acetal may be used, and alkyl ether such as dimethicmethane may be particularly preferably used.
  • the polyoxymethylene composition provided in the present invention comprises a silicone rubber powder as an antifriction wear agent.
  • Conventional polyoxymethylene compositions have been used silicone oils or silicone gums as antifriction wear agents, but they are phase separated between polyoxymethylene and antifriction wear agents by liquefaction or agglomeration in the compounding and / or injection process using the polyoxymethylene composition.
  • Silicone oil and silicone gum is a silicone fluid, the physical properties of which are determined according to the chain length and are dissolved in a solvent.
  • silicone rubber powder is a part of the polymer chain of silicone oil black silicone gum crosslinked by a crosslinking agent. Depending on the application, but has a complete powder form made of silicone rubber molecules only.
  • the silicone rubber powder when the silicone rubber powder is blended into the polyoxymethylene composition, not only can it be physically uniformly dispersed, but also the heat resistance and chemical resistance are improved due to the increase in the bonding strength between the silicon molecules due to crosslinking, Since it is maintained, the frictional wear resistance can be improved.
  • the silicone rubber powder does not dissolve in a solvent, unlike silicone oil and silicone gum. Therefore, liquefaction or agglomeration of the silicone rubber powder does not occur in the compounding and / or injection process using the polyoxymethylene composition containing the silicone rubber powder, thereby preventing phase separation between the polyoxymethylene and the silicone rubber powder. Therefore, peeling phenomenon can be prevented in the molded article manufactured from the polyoxymethylene composition containing three silicone rubber powders.
  • a crosslinking catalyst such as platinum, a crosslinking agent of organic dienes, and additives such as polyoxyethylene lauryl ether may be used to increase the degree of crosslinking.
  • the crosslinking catalyst is used to promote reaction start, and the crosslinking agent may be used as a linking agent that crosslinks the silicone rubber with the vinyl group of the silicone.
  • the additives such as polyoxyethylene lauryl ether to help the dispersion of the crosslinking reaction silicon to facilitate the crosslinking reaction more smoothly!
  • additives may be suitably formulated in amounts generally used in the art and will not be described in detail.
  • the silicone rubber powder may have at least one functional group selected from the group consisting of vinyl groups and hydrate groups, and the silicone rubber powder having such functional groups has a high degree of crosslinking and is more preferable for use in the present invention.
  • the silicone rubber powder is blended in an amount of 0.5 to 5.0 parts by weight based on 100 parts by weight of the polyoxymethylene resin. If the content of the silicone rubber powder is less than 0.5 parts by weight, the friction wear resistance is not expressed, if the content of more than 5.0 parts by weight a sudden drop in physical properties occurs, the polyoxymethylene resin does not exhibit the function. Therefore, it is preferable to use silicone rubber powder in the content of the above range.
  • silicone rubber powder having a particle size of l / ffli to 5 in terms of frictional wear resistance.
  • SMA styrene-maleic anhydride
  • F-odor acetaldehyde odor
  • M / D mold deposit
  • the styrene-maleic anhydride of Formula 3 is cumene end-capped, its melting point is 115 ° C to 130 ° C. .
  • the styrene-maleic anhydride helps to disperse the additives blended into the composition of the present invention including silicone rubber powder, and polyoxymethylene resin 100 in terms of thermal stability (injection retention thermal stability and mold deposit removal) when forming a molded article. It is preferable to mix
  • the polyoxymethylene resin composition according to the present invention may optionally include any kind of additive that may be blended as needed in the art.
  • additives that may be added to the composition of the present invention include antioxidants, lubricants, fillers, colorants, reinforcing agents, light stabilizers, pigments and the like. Such additional components may be used in amounts that generally do not adversely affect the physical properties of the compositions of the present invention in the content ranges commonly used in the art.
  • antioxidant any one generally known in the art may be used, for example, 2,2'-methylenebis (4—methyl-6-t-butylphenol), nucleated methylene glycol-bissulfate ( 3,5-di-t-butyl-4-hydroxyhydrocinnamate),
  • triethylene glycol-bis-3- (3-t-butyl-4-hydroxy-5 ⁇ methylphenyl)-propionate, 1, 6-nucleic acid-di-bis-3 (3, 5 -Di-t_butyl— 4-hydroxy-phenyl) propionate and tetrakis [methylene (3,5-di-t-butyl _4 ⁇ ) Hydroxyhydrocinnamate)] methane may be used, and even more preferably triethyleneglycolbisbis-3— (3-t-butyl-4-hydroxy-5-methylphenyl) -pro Cypionate can be used.
  • the antioxidant may be used in an amount generally formulated in the art, and is not particularly limited.
  • lubricant any one generally known in the art may be used, for example, bis-stearamide, wax and polyether glycid, and the like, and particularly preferably ethylene bis-stearamide is used. Can be.
  • the amount of the lubricant may also be used in an amount generally formulated in the art, and is not particularly limited, but may be, for example, 0.01 to 1.0 parts by weight, preferably 0.05 to about 100 parts by weight of the polyoxymethylene resin. It may be blended at 0.5 parts by weight.
  • the polyoxymethylene composition provided in the present invention may be formulated with any component using any conventional apparatus known in the art to be used for the formulation of the composition. Although not limited to this, it can mix
  • the polyoxymethylene composition may be prepared by mixing a mixture of polyoxymethylene, silicone rubber powder and styrene maleic anhydride under a range (160-250 ° C.) above the melting temperature of polyoxymethylene and a reduced pressure of 150-400 torr.
  • the pellet may be dried as necessary.
  • the drying is not limited thereby, but for example, from about 2 hours to about 80 ⁇ 100 ° C temperature range It can be performed for 4 hours. If the compounding and drying conditions are out of the above range, the unstable ends of the polyoxymethylene may be increased, thereby degrading the thermal stability of the polyoxymethylene.
  • a molded article can be obtained using the polyoxymethylene composition as described above. The molded article may be manufactured by any molded article manufacturing method known in the art using the polyoxymethylene composition provided in the present invention.
  • the molded article made of the polyoxymethylene composition has excellent friction resistance, abrasion resistance, peeling resistance, appearance and dimensional accuracy, and can be used in parts, devices, and the like, which require such physical properties. Although not limited to this, for example, it can be used in various gears, lorries, bushings, slides, etc. in the field of electrical, electronics, automobiles, machinery, medical devices.
  • Polyoxymethylene (KEPITAL F25-03HX as POM resin in Table 1), abrasion resistance, F—odor and M / D styrene-maleic anhydride (Atochem SMA 3000P) (represented as SMA in Table 1)
  • melt-stirred at a screw speed of 340 rpm and a discharge amount of 350 kg / hr at a temperature of 170 to 230 ° C., and cooling the melt from the extruder die through a cooling bath. It was prepared in the form of pellets.
  • Abrasion Resistant Silicone Oil (CROMPTON L45 / 12500)
  • the injection pressure was 800kgf / cm 2
  • the injection speed was 10cm / s ⁇ 20cm / s, It was adjusted in the order of 30cm / s, 40cm / s to confirm the presence of peeling of the surface of the molded article.
  • Peeling incidence was evaluated by injection molding a gear having a 3-pin-gate gate for each injection speed, and according to the injection speed at which peeling occurred on the surface thereof. When the evaluation criterion value is 0, no peeling occurs, and the smaller the value, the smaller the peeling degree.
  • Charpy laminar strength was measured according to the ISO 179 method. If this value is high, the Charpy laminar strength is high. If the value is low, the Charpy laminar strength is low.
  • a molded article of size 100 mm ⁇ 40 mm ⁇ 2 mm was fixed in a 1 L bottle containing 50 ml of water so as not to contact with water and then sealed. After leaving the bottle equipped with 6 (C for 3 hours, the amount of C3 ⁇ 40 collected in water was analyzed by UV spectrophotometer to measure the amount of CH 2 0 generation of the molded product.
  • the mold deposit is a gas that remains on the mold surface on the side of the moving shaft after 300 consecutive injection moldings in a leaf-shaped mold at a resin temperature of 20 (rC to 220 ° C and a mold temperature of 70 ° C) using a small injection molding machine.
  • the marks were visually evaluated and evaluated, etc.
  • the gas marks remaining in the leaf-shaped molds were attached to Fig. 1 and evaluated to 1 to 5 depending on the degree of gas marks to the extent shown in Fig. 1.
  • the molded article of the invention example prepared from the polyoxymethylene resin composition provided in the present invention achieves at least the friction wear resistance equivalent to that of the molded article of the comparative example, not only shows excellent peeling resistance, but also injection molding Significantly improves the degree of F-odor and M / D generation at the time of use, and is suitable for use in parts and / or devices requiring heat stability, abrasion resistance, and peeling resistance.

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Abstract

The present invention relates to a silicon-containing polyoxymethylene composition comprising silicon rubber powder and a heat stabilizer, and being exfoliation resistant and excellent in thermal stability and friction and abrasion resistance. The present invention also relates to a molded product made of the composition. Provided are a polyoxymethylene resin composition comprising: 100 parts by weight of polyoxymethylene, 0.5 to 5.0 parts by weight of silicon rubber powder, and 0.05 to 0.5 parts by weight of styrene and maleic anhydride; and a molded product made of the composition. The polyoxymethylene resin composition of the present invention has excellent friction and abrasion resistance, exfoliation resistance and thermal stability, and the molded product made of such a polyoxymethylene resin composition is suitable for use in electrical, electronic or mechanical components or in medical instrument components requiring a high level of friction and abrasion resistance, for example, in a gear, bushing, roller, slide, etc.

Description

【명세서】  【Specification】
【발명의 명칭】  [Name of invention]
내마찰마모성 및 내박리성이 우수한 폴리옥시메틸렌 조성물, 및 이로 제조된 성형품  Polyoxymethylene composition excellent in abrasion resistance and peeling resistance, and molded article made therefrom
【기술분야】 ' [Technology] '
본 발명은 박리가 발생되지 않으며 열안정성 및 내마찰마모성이 향상된 실리콘 고무 분말을 함유하는 폴리옥시메틸렌 조성물, 및 이로 제조된 성형품에 관한 것이다. 보다 상세하게, 본 발명은 실리콘 고무 분말 및 열안정제를 포함하며 박리가 발생되지 않고 우수한 열안정성 및 내마찰마모성을 갖는 실리콘 함유 폴리옥시메틸렌 조성물 및 이로부터 제조된 성형품에 관한 것이다.  The present invention relates to a polyoxymethylene composition containing a silicone rubber powder having no peeling and improved thermal stability and abrasion resistance, and a molded article made therefrom. More specifically, the present invention relates to a silicone-containing polyoxymethylene composition comprising a silicone rubber powder and a thermal stabilizer and having excellent thermal stability and abrasion resistance without delamination, and a molded article prepared therefrom.
【배경기술】 Background Art
폴리옥시메틸렌은 기계적 성질, 내약품성, 내'열성, 치수 안정성, 전기적 특성 등이 우수하여 가정용 잡화에서 자동차 분야에 이르기까지 광범위하게 사용된다. 특히, 폴리옥시메틸렌 수지는 기계적 특성이 우수할 뿐만 아니라, 내마찰마모성이 뛰어난 것으로 알려져 있어, 기어류 및 베어링류 등 내마찰마모성이 필요한 부품에 적용되는 사례를 쉽게 찾아볼 수 있다. 그러나, 산업이 발전함에 따라 폴리옥시메틸렌 수지의 일반 특성 및 내마찰마모성 고도화에 대한 요구가 한층 더 높아지고 있다. 일반적으로 폴리옥시메틸렌 수지의 내마찰마모성을 향상시키기 위해 폴리옥시메틸렌 수지의 표면장력을 낮추고 슬라이딩성을 원활하게 하는 오일류나 윤활제가 함께 사용된다. 구체적으로 종래에는 폴리옥시메틸렌 수지의 내마찰마모성 향상을 위해 실리콘 오일 또는 실리콘 검을 내마찰마모제로서 폴리옥시메틸렌 수지와 배합하여 사용하여 왔다. 그러나, 이와 같은 실리콘 오일, 또는 실리콘 검을 내마찰마모제로 포함하는 폴리옥시메틸렌 수지 조성물은 폴리옥시메틸렌과의 상용성이 부족하여 고온의 컴파운딩 (Compounding) 또는 사출공정에서 내마찰마모제로 포함된 실리콘 오일 또는 실리콘 검이 액상화 또는 응집되고, 이로 인하여 폴리옥시메틸렌 수지와 내마찰마모제가 상분리되어, 성형품 표면에 박리현상이 발생한다. 이러한 박리문제를 해결하기 위해 폴리옥시메틸렌 수지 조성물의 용융지수 (Melt Index)를 높이거나 (점도를 낮추거나) 혹은 변성 실리콘을 사용하여 실리콘과 폴리옥시메틸렌과의 상용성을 향상시키는 방법 등이 사용되어 왔다. 그러나, 두께가 얇은 사출품 또는 게이트 크기 (Gate Size)가 작아 전단속도 (Shear Rate)가 크게 걸리는 경우에는 여전히 박리문제가 발생한다. 또한, 성형품의 내박리성을 개선하기 위해 알루미노실록산을 폴리옥시메틸렌과 배합하여 사용하였으나, 이러한 배합물로 제조된 성형품 또한 표면에서 박리현상이 발생한다. 따라서, 내마찰성 및 내마모성이 확보될 뿐만 아니라 박리 문제가 발생하지 않는 성형품 제조에 사용되는 폴리옥시메틸렌 수지 조성물이 요구된다. Polyoxymethylene is used extensively up to the mechanical properties, chemical resistance, and the like within the "resistance, dimensional stability, electrical properties superior automotive applications in household goods. In particular, polyoxymethylene resin is not only excellent in mechanical properties, but also known to be excellent in abrasion resistance, it is easy to find a case that is applied to the parts that require abrasion resistance, such as gears and bearings. However, as the industry develops, there is a higher demand for the general characteristics of the polyoxymethylene resin and the advancement of the friction wear resistance. In general, in order to improve the abrasion resistance of the polyoxymethylene resin, oils or lubricants that lower the surface tension of the polyoxymethylene resin and smooth the sliding property are used together. Specifically, silicone oil or silicone gum has been used in combination with polyoxymethylene resin as a frictional wear agent in order to improve the friction wear resistance of the polyoxymethylene resin. However, the polyoxymethylene resin composition containing such silicone oil or silicone gum as a friction anti-wear agent has insufficient compatibility with polyoxymethylene. In a high temperature compounding or injection process, the silicone oil or silicone gum included as an anti-friction wear agent is liquefied or agglomerated, and as a result, the polyoxymethylene resin and the anti-friction wear agent are phase-separated and peeling occurs on the surface of the molded article. . In order to solve this peeling problem, a method of increasing the melt index of the polyoxymethylene resin composition (lower viscosity) or using modified silicone to improve compatibility between silicone and polyoxymethylene is used. Has been. However, peeling problems still occur when a thin injection molding or a gate size is small and a shear rate is large. In addition, aluminosiloxane was used in combination with polyoxymethylene in order to improve the peeling resistance of the molded article, but the molded article prepared with such a blend also has peeling phenomenon on the surface. Therefore, there is a need for a polyoxymethylene resin composition used for producing a molded article that not only ensures friction resistance and wear resistance but also does not cause peeling problems.
【발명의 상세한 설명】 [Detailed Description of the Invention]
【기술적 과제】  [Technical problem]
본 발명은 일 구현예에 의해 성형품의 내마찰마모성 및 내박리성이 우수한 폴리옥시메틸렌 수지조성물을 제공하고자 한다. 또, 본 발명은 다른 구현예에 의해 성형품의 외관 및 치수 정밀도가 우수한 폴리옥시메틸렌 수지조성물을 제공하고자 한다. 또한, 본 발명의 또 다른 구현예에 의해 고온의 컴파운드"^ 또는 사출 공정시 액상화 또는 응집현상이 발생되지 않는 폴리옥시메릴렌 수지조성물을 제공하고자 한다. 나아가, 본 발명의 또 다른 구현예에 의해 성형물 형성시 공정성ᄋ 우수한 폴리옥시메틸렌 수지조성물을 제공하고자 한다. 한편, 본 발명의 또 다른 구현예에 의해 내마찰마모성, 내박리성 및 /또는 §성이 우수한 폴리옥시메틸렌 수지 조성물로 된 성형품을 제공하고자 한다. The present invention is to provide a polyoxymethylene resin composition excellent in frictional wear resistance and peeling resistance of the molded article by one embodiment. In another aspect, the present invention is to provide a polyoxymethylene resin composition excellent in appearance and dimensional accuracy of the molded article. In addition, by another embodiment of the present invention to provide a high temperature compound "^ or a polyoxymerylene resin composition that does not occur liquefaction or aggregation during the injection process. Furthermore, another embodiment of the present invention is to provide a polyoxymethylene resin composition with excellent processability when forming a molding. On the other hand, according to another embodiment of the present invention to provide a molded article made of a polyoxymethylene resin composition excellent in abrasion resistance, peeling resistance and / or § resistance.
【기술적 해결방법】 Technical Solution
본 발명은 폴리옥시메틸렌 100중량부, 실리콘 고무 분말 0.5 내지 5.0중량부 및 스티렌 말레산 무수물 0.05 내지 0.5중량부를 포함하는 폴리옥시메틸렌 수지 조성물을 제공한다.  The present invention provides a polyoxymethylene resin composition comprising 100 parts by weight of polyoxymethylene, 0.5 to 5.0 parts by weight of silicone rubber powder and 0.05 to 0.5 parts by weight of styrene maleic anhydride.
상기 실리콘 고무 분말은 실리콘 고무의 부가중합으로 제조되는 것일 수 있다.  The silicone rubber powder may be prepared by addition polymerization of silicone rubber.
또한, 상기 실리콘 고무 분말은 비닐기 및 하이드레이트기로 구성되는 그룹으로부터 선택된 적어도 하나의 작용기를 갖는 것이 바람직하다.  In addition, the silicone rubber powder preferably has at least one functional group selected from the group consisting of vinyl groups and hydrate groups.
상기 스티렌 말레산 무수물은 다음의 화학식을 갖는 것을 사용할 수 있다.  The styrene maleic anhydride may be used having the following formula.
Figure imgf000005_0001
Figure imgf000005_0001
(단, 상기 식에서 n은 6 내지 8의 정수이다.) 한편, 본 발명은 상기 폴리옥시메틸렌 수
Figure imgf000005_0002
(Wherein n is an integer of 6 to 8.) Meanwhile, the present invention relates to the polyoxymethylene number
Figure imgf000005_0002
제공하며, 상기 성형품은 전기, 전자, 자동차, 기 The molded article is provided in electrical, electronics, automobiles, equipment
롤러류, 부싱류 또는 슬라이드류일 수 있다. Rollers, bushings or slides.
【유리한 효과】 Advantageous Effects
본 발명의 일 구현에 의한 폴리옥시메틸렌 수지 조성물은, 예를 들어, 컴파운딩 (Compounding) 및 사출 성형과 같은 고온 공정에서 실리콘 고무 분말의 액상화 또는 응집 현상이 발생되지 않는다. 따라서, 상기 폴리옥시메틸렌 수지 조성물로 제조된 성형품은 우수한 내마찰마모성이 확보되고, 성형품의 박리현상이 발생되지 않으며, 우수한 내구성을 나타낸다. 또한, 성형품의 외관 및 치수정밀도가 향상된다. In the polyoxymethylene resin composition according to one embodiment of the present invention, liquefaction or aggregation of the silicone rubber powder does not occur in a high temperature process such as compounding and injection molding. Therefore, the molded article made of the polyoxymethylene resin composition ensures excellent frictional wear resistance, does not cause peeling of the molded article, and shows excellent durability. In addition, the appearance and dimensional accuracy of the molded article are improved.
나아가, 본 발명에 의해 제공되는 폴리옥시메틸렌 수지조성물은 열안정성이 우수한 것으로서, 종래 실리콘 검 함유 폴리옥시메틸렌 조성물의 사출 성형시 포름알데히드 가스 및 분해물이 금형에 부착되어 발생하는 몰드 디포지트 (Mold Deposit)의 발생이 감소된다. 이와 같이 우수한 내마찰마모성, 내박리성 및 열안정성을 갖는 본 발명의 일 구현에 의한 폴리옥시메틸렌 수지 조성물로 된 성형품은 고도의 내마찰마모성이 요구되는 잔기, 전자, 기계 부품 또는 의료기 부품 등에 있어서, 예를 들어, 기어류, 부싱류, 를러류, 슬라이드류 등으로 사용하기에 적합하다.  Furthermore, the polyoxymethylene resin composition provided by the present invention is excellent in thermal stability, and a mold deposit generated by attaching formaldehyde gas and decomposition products to a mold during injection molding of a conventional silicone gum-containing polyoxymethylene composition. ) The occurrence is reduced. The molded article of the polyoxymethylene resin composition according to one embodiment of the present invention having such excellent wear resistance, peeling resistance, and thermal stability is used in residues, electronics, mechanical parts, or medical device parts that require high wear resistance. For example, it is suitable for use as gears, bushings, rollers, slides, and the like.
【도면의 간단한 설명】 [Brief Description of Drawings]
도 1은 몰드 디포지트 평가시 금형 표면에 남아있는 가스 자국을 나타내는 사진이다.  1 is a photograph showing gas marks remaining on a mold surface when evaluating a mold deposit.
【발명의 실시를 위한 최선의 형태】 [Best form for implementation of the invention]
본 발명에서 제공되는 폴리옥시메틸렌 수지 조성물은 폴리옥시메틸렌 수지, 실리콘 고무 분말 및 스티렌 말레산 무수물을 배합함으로써 폴리옥시메틸렌 수지 조성물의 내마찰마모성을 확보할 뿐만 아니라, 종래의 폴리옥시메틸렌 수지 조성물에서와 같은 박리 문제가 발생되지 않는 우수한 내박리성이 달성되고 열안정성이 향상됨을 인지하고, 이에 기초하여 완성되었다. 본 발명에서 제공되는 우수한 내마찰마모성, 내박리성 및 열안정성을 갖는 폴리옥시메틸렌 수지 조성물은 폴리옥시메틸렌 수지, 실리콘 고무 분말 및 스티렌-말레산 무수물을 포함한다. 폴리옥시메틸렌 수지로는 이 기술분야에서 일반적으로 사용되는 어떠한 폴리옥시메틸렌 수지가 사용될 수 있으며, 특히 한정하는 것은 아니지만, 예를 들어, 하기 화학식 1의 폴리옥시메틸렌 단위체의 단일 중합체 혹은 하기 화학식 1의 단위체와 하기 화학식 2의 단위체가 랜덤하게 결합된 공중합체일 수 있다. 본 발명의 폴리옥시메틸렌 중합체는 특별히 한정하는 것은 아니지만, 수평균분자량 (Mn)이 10,000 내지 00,000 범위의 것을 사용할 수 있다. The polyoxymethylene resin composition provided in the present invention not only secures abrasion resistance of the polyoxymethylene resin composition by blending polyoxymethylene resin, silicone rubber powder and styrene maleic anhydride, but also in the conventional polyoxymethylene resin composition. Recognizing that excellent peeling resistance is achieved and the thermal stability is improved that the peeling problem such as does not occur, was completed based on this. The polyoxymethylene resin composition having excellent abrasion resistance, peeling resistance and thermal stability provided in the present invention includes polyoxymethylene resin, silicone rubber powder and styrene-maleic anhydride. As polyoxymethylene resin, any of those commonly used in the art The polyoxymethylene resin may be used, but is not particularly limited, for example, a homopolymer of a polyoxymethylene unit of Formula 1 or a copolymer in which a unit of Formula 1 and a unit of Formula 2 are randomly bonded. Can be. The polyoxymethylene polymer of the present invention is not particularly limited, but a number average molecular weight (Mn) in the range of 10,000 to 00,000 can be used.
【화학식 1】  [Formula 1]
-f-CH20-)~ -f-CH 2 0-) ~
【화학식 2】  [Formula 2]
-l-(cx£x2),.o-3- -l- (cx £ x 2 ) ,. o-3-
상기 화학식 2에서 ¾ 및 ¾는 서로 동일하거나 다를 수 있으며, 각각 수소 및 d-C4 알킬기로 구성되는 그룹으로부터 각각 독립적으로 선택되나, 모두 수소는 아니며, X는 2 내지 6의 정수이다. 상기 옥시메틸렌 단일 중합체는 포름알데히드 또는 이의 환상 올리고머, 즉 트리옥산을 중합하여 제조할 수 있다. 상기 화학식 1의 단위체와 화학식 2의 단위체가 결합된 옥시메틸렌 공중합체는 포름알데히드 또는 이의 환상 을리고머와 환상 에테르 또는 환상 포르말을 랜덤 공중합하여 얻을 수 있다. 상기 랜덤 공중합시 이용되는 공중합 단량체로서, 환상 에테르로는 이로써 한정하는 것은 아니지만, 예를 들어, 에틸렌옥사이드, 프로필렌옥사이드, 부틸렌옥사이드, 페닐렌옥사이드 등올 들 수 있다. ¾ and ¾ in Formula 2 may be the same or different from each other, and each independently selected from the group consisting of hydrogen and dC 4 alkyl group, but not all hydrogen, X is an integer of 2 to 6. The oxymethylene homopolymer can be prepared by polymerizing formaldehyde or cyclic oligomers thereof, ie trioxane. The oxymethylene copolymer in which the unit of Formula 1 and the unit of Formula 2 are combined may be obtained by random copolymerization of formaldehyde or a cyclic ligomer thereof with a cyclic ether or cyclic formal. As the copolymerization monomer used in the random copolymerization, the cyclic ether is not limited thereto, and examples thereof include ethylene oxide, propylene oxide, butylene oxide, and phenylene oxide.
이때, 상기 환상 포르말로는, 이로써 한정하는 것은 아니지만, 예를 들어, 1,3-디옥소란, 디에틸렌글리콜포르말, 1,3-프로판디을포르말, 1,4- 부탄디올포르말, 1,3-디옥세판포르말, 1,3, 6-트리옥소칸 등을 들 수 있다. 바람직하게는 에틸렌옥사이드, 1,3-디옥소란 1,4-부탄디을포르말 등의 단량체에서 선택된 1종 또는 2종 이상의 단량체를 사용할 수 있으며, 이들 단량체를 주단량체인 트리옥산 또는 포름알데히드에 첨가하고 루이스산을 촉매로 사용하여 랜덤 공중합시킴으로써, 15C C 이상의 융점을 가지며, 주쇄 내에 두 개 이상의 결합 탄소원자를 갖는 옥시메틸렌 공증합체를 형성하게 된다. 또한, 옥시메틸렌 중합체의 중합반응에 사용되는 중합 촉매로는 이 기술분야에 알려져 있는 어떠한 음이온성 촉매 또는 양이온성 촉매가 모두 사용될 수 있다. 상기 중합 촉매로는 염소, 브름, 요오드와 같은 할로겐; 알킬 또는 알릴술폰산, HC104, HI04) HCIO4의 유도체, CPh3C(I04)(Ph는 페닐임), R3SiHS04 등과 같은 유기산 및 무기산; BF3, SbF3, SnCl4, TiCl4> FeCl3, ZrCl4, MoCl5, SiF4 등의 금속 할로겐 화합물; BF3 '0H2, BF3 '0Et2(Et는 에틸임), BF3 · 0Bu2(Bu는 부틸임), BF3 - CH3C00H( BF3 ' PF5 · HF, BF3-IO- 하이드록시아세트페놀 Ph3CSnCl5) Ph3CBF4( Ph3CSbCl6 등과 같은 금속할로겐화물의 착체; 구리, 아연, 카드늄, 철, 코발트, 니켈의 카르복실레이트 화합물과 같은 금속에스테르; P205 + S02, P205+인산에스테르 등과 같은 금속산화물; 및 유기금속과 금속 할로겐화합물을 조합시킨 촉매 등을 언급할 수 있는데, 이중 삼불화붕소의 배위결합 화합물을 사용하는 것이 바람직하다. 보다 바람직하게는 BF3 · 0Et2 및 BF3 · 0Bu2를 사용할 수 있다. 상기 중합은 괴상중합, 현탁중합 또는 용액중합의 형태로 수행될 수 있으며, 반웅은도는 o°c 내지 ioo°c의 범위, 바람직하게는 2(rc 내지 8(rc의 범위이다. 한편, 중합 후 잔존 촉매를 실활시키기 위한 실활제로는, 비공유 전자쌍을 갖고 있는 루이스 염기물질로서 촉매와 착염을 형성하는 것을 사용할 수 있으며, 이와 같은 실활제로는 예를 들어, 트리에틸아민과 같은 3차 아민류, 티오펜과 같은 환상의 황화합물, 트리페닐포스핀과 같은 인계 화합물을 사용할 수 있다. 또한, 폴리옥시메틸렌의 중합반웅시에 사슬 전달제 (Chain Transfer Agent)로서, 알킬치환페놀이나 에테르류 또는 알킬 치환 포름아마이드아세탈을 사용할 수 있으며, 특히 바람직하게는 디메특시메탄 등과 같은 알킬에테르를 사용할 수 있다. 본 발명에서 제공되는 폴리옥시메틸렌 조성물은 내마찰마모제로 실리콘 고무 분말을 포함한다. 종래 폴리옥시메틸렌 조성물에는 내마찰마모제로서 실리콘 오일 또는 실리콘 검이 사용되어 왔으나, 이들은 폴리옥시메틸렌 조성물을 이용한 배합 및 /또는 사출공정에서 액상화 또는 응집되어 폴리옥시메틸렌과 내마찰마모제 간에 상 분리가 발생되며, 이로 인해 이러한 폴리옥시메틸렌 조성물로 제조된 성형품에서 박리 현상이 발생되는 문제가 있다. 따라서, 종래의 내마찰마모제와 동등한 수준의 우수한 내마찰마모성을 확보하면서 박리를 방지할 수 있는 내마찰마모제를 사용하는 것이 바람직하며, 이와 같은 내마찰마모제로서는 실리콘 고무 분말을 사용하는 것이 바람직하다. 실리콘 오일 및 실리콘 검은 실리콘 유체로서 사슬 길이에 따라 물성이 결정되며 용매에 용해되나, 이와 달리, 상기 실리콘 고무 분말은 실리콘 오일 흑은 실리콘 검의 고분자 사슬의 일부가 가교제에 의해 가교된 것으로서, 가교 정도에 따라 용도가 달라지나, 실리콘 고무분자들로만 이루어진 완전한 분말 상태의 성상을 갖는다. 따라서, 상기 실리콘 고무 분말이 폴리옥시메틸렌 조성물에 배합되는 경우에, 물리적으로 고르게 분산될 수 있을 뿐만 아니라, 가교로 인한 실리콘 분자간의 결합력 증가로 인해 내열성 및 내화학성이 향상되며, 실리콘 고유의 성질이 유지되므로 내마찰마모성 향상을 도모할 수 있다. 또한, 상기 실리콘 고무 분말은 실리콘 오일 및 실리콘 검과 달리 용매에 용해되지 않는다. 따라서, 실리콘 고무 분말을 배합한 폴리옥시메틸렌 조성물을 이용한 배합 및 /또는 사출공정에서 실리콘 고무 분말의 액상화 또는 응집 현상이 발생되지 않아 폴리옥시메틸렌과 실리콘 고무 분말의 상분리를 방지할 수 있으며, 따라세 실리콘 고무 분말을 포함하는 폴리옥시메틸렌 조성물로 제조된 성형품에서 박리 현상을 방지할 수 있다. 본 발명의 실리콘 고무 분말을 얻기 위해, 상기 실리콘 고무를 부가중합하는 경우에는 가교도를 높이기 위해 백금과 같은 가교촉매, 유기 디엔류의 가교제 및 폴리옥시에틸렌 라우릴 에테르와 같은 첨가제가 사용될 수 있다. 상기 가교촉매는 반웅 시작 촉진을 위해 사용되며, 상기 가교제는 실리콘의 비닐기와 반웅하여 실리콘 고무끼리 가교되는 연결체로 사용될 수 있다. 한편, 상기 폴리옥시에틸렌 라우릴 에테르와 같은 첨가제는 가교 반웅시 실리콘의 분산을 도와 가교반응이 보다 더 원활하게 이루!질 수 있도록 한다. 이들 첨가제는 이 기술분야에서 일반적으로 사용되는 양으로 적합하게 배합될 수 있으며 , 이에 대하여 상세히 기술하지 않는다. 상기 실리콘 고무 분말은 비닐기 및 하이드레이트기로 구성되는 그룹으로부터 선택된 적어도 하나의 작용기를 가질 수 있으며, 이러한 작용기를 갖는 실리콘 고무 분말은 가교도가 높아, 본 발명에서 사용하기에 보다 바람직하다. 본 발명에서 제공되는 폴리옥시메틸렌 조성물에 상기 실리콘 고무 분말은 폴리옥시메틸렌 수지 100중량부에 대하여 0.5 내지 5.0중량부로 배합된다. 상기 실리콘 고무 분말의 함량이 0.5중량부 미만이면 내마찰마모성이 발현되지 않으며, 5.0중량부를 초과하면 급격한 물성 저하가 발생되어 폴리옥시메틸렌 수지가 기능을 발휘하지 못한다. 따라서, 상기 범위의 함량으로 실리콘 고무 분말을 사용하는 것이 바람직하다. 나아가, 상기 실리콘 고무 분말은 내마찰마모성 발현 측면에서 l/ffli 내지 5 의 입자사이즈를 갖는 것을 사용하는 것이 바람직하다. ᅳ 상기 폴리옥시메틸렌 조성물에 아세트알데히드 취기 (F-취기) 및 /또는 몰드 디포지트 (Mold Deposit, M/D) 제거제로서 스티렌-말레산 무수물 (Stylene Maleic Anhydride, SMA)을 또한 배합하는 것이 바람직하다. 상기 스티렌-말레산 무수물로는 다음 화학식 3의 구조를 갖는 화합물이 사용된다. In this case, the cyclic formal is not limited thereto, and for example, 1,3-dioxolane, diethylene glycol formal, 1,3-propanedi formal, 1,4-butanediol formal, 1, 3-dioxepanformal, 1,3, 6-trioxokancan etc. are mentioned. Preferably, one or two or more monomers selected from monomers such as ethylene oxide and 1,3-dioxolane 1,4-butanediol formal may be used. The monomer is added to trioxane or formaldehyde as the main monomer and random copolymerization using Lewis acid as a catalyst forms a oxymethylene co-polymer having a melting point of 15 C C or more and two or more bonding carbon atoms in the main chain. In addition, any anionic catalyst or cationic catalyst known in the art may be used as the polymerization catalyst used in the polymerization of the oxymethylene polymer. The polymerization catalyst may be halogen such as chlorine, bromide or iodine; Organic or inorganic acids such as alkyl or allylsulfonic acid, HC10 4 , HI0 4) derivatives of HCIO4, CPh 3 C (I0 4 ) (Ph is phenyl), R 3 SiHS0 4, and the like; Metal halide compounds such as BF 3 , SbF 3 , SnCl 4 , TiCl 4> FeCl 3 , ZrCl 4 , MoCl 5 , and SiF 4 ; BF 3 '0H 2 , BF 3 ' 0Et 2 (Et is ethyl), BF 3 · 0Bu 2 (Bu is butyl), BF 3 -CH 3 C00H ( BF 3 'PF 5 · HF, BF3-IO-Hyde Complexes of metal halides such as roxiacetphenol Ph 3 CSnCl 5) Ph 3 CBF 4 ( Ph 3 CSbCl 6) ; metal esters such as carboxylate compounds of copper, zinc, cadmium, iron, cobalt, nickel; P 2 0 5 Metal oxides such as + S0 2 , P 2 0 5 + phosphate esters, and catalysts combining organic metals with metal halides, etc., preferably using a coordination compound of boron trifluoride. Preferably BF 3 · 0Et 2 and BF 3 · 0Bu 2. The polymerization can be carried out in the form of bulk polymerization, suspension polymerization or solution polymerization, the reaction rate of which is between o ° c and ioo ° c. Range, preferably 2 (rc to 8 (rc.). On the other hand, as a deactivator for deactivating the remaining catalyst after polymerization A Lewis base material having a non-covalent electron pair may be used to form a complex salt with a catalyst. Examples of such deactivators include tertiary amines such as triethylamine, cyclic sulfur compounds such as thiophene, and triphenylphosphine. Phosphorus-based compounds can be used, and chain transfer agents in the polymerization reaction of polyoxymethylene. As an agent), alkyl substituted phenol, ethers or alkyl substituted formamide acetal may be used, and alkyl ether such as dimethicmethane may be particularly preferably used. The polyoxymethylene composition provided in the present invention comprises a silicone rubber powder as an antifriction wear agent. Conventional polyoxymethylene compositions have been used silicone oils or silicone gums as antifriction wear agents, but they are phase separated between polyoxymethylene and antifriction wear agents by liquefaction or agglomeration in the compounding and / or injection process using the polyoxymethylene composition. Is generated, which causes a problem in which a peeling phenomenon occurs in a molded article made of such a polyoxymethylene composition. Therefore, it is preferable to use an anti-friction wear agent that can prevent peeling while securing excellent anti-friction wear resistance equivalent to that of a conventional anti-friction wear agent, and it is preferable to use silicone rubber powder as such an anti-friction wear agent. desirable. Silicone oil and silicone gum is a silicone fluid, the physical properties of which are determined according to the chain length and are dissolved in a solvent. In contrast, the silicone rubber powder is a part of the polymer chain of silicone oil black silicone gum crosslinked by a crosslinking agent. Depending on the application, but has a complete powder form made of silicone rubber molecules only. Therefore, when the silicone rubber powder is blended into the polyoxymethylene composition, not only can it be physically uniformly dispersed, but also the heat resistance and chemical resistance are improved due to the increase in the bonding strength between the silicon molecules due to crosslinking, Since it is maintained, the frictional wear resistance can be improved. In addition, the silicone rubber powder does not dissolve in a solvent, unlike silicone oil and silicone gum. Therefore, liquefaction or agglomeration of the silicone rubber powder does not occur in the compounding and / or injection process using the polyoxymethylene composition containing the silicone rubber powder, thereby preventing phase separation between the polyoxymethylene and the silicone rubber powder. Therefore, peeling phenomenon can be prevented in the molded article manufactured from the polyoxymethylene composition containing three silicone rubber powders. In order to obtain the silicone rubber powder of the present invention, in the case of addition polymerization of the silicone rubber, a crosslinking catalyst such as platinum, a crosslinking agent of organic dienes, and additives such as polyoxyethylene lauryl ether may be used to increase the degree of crosslinking. The crosslinking catalyst is used to promote reaction start, and the crosslinking agent may be used as a linking agent that crosslinks the silicone rubber with the vinyl group of the silicone. On the other hand, the additives such as polyoxyethylene lauryl ether to help the dispersion of the crosslinking reaction silicon to facilitate the crosslinking reaction more smoothly! These additives may be suitably formulated in amounts generally used in the art and will not be described in detail. The silicone rubber powder may have at least one functional group selected from the group consisting of vinyl groups and hydrate groups, and the silicone rubber powder having such functional groups has a high degree of crosslinking and is more preferable for use in the present invention. In the polyoxymethylene composition provided in the present invention, the silicone rubber powder is blended in an amount of 0.5 to 5.0 parts by weight based on 100 parts by weight of the polyoxymethylene resin. If the content of the silicone rubber powder is less than 0.5 parts by weight, the friction wear resistance is not expressed, if the content of more than 5.0 parts by weight a sudden drop in physical properties occurs, the polyoxymethylene resin does not exhibit the function. Therefore, it is preferable to use silicone rubber powder in the content of the above range. Furthermore, it is preferable to use the silicone rubber powder having a particle size of l / ffli to 5 in terms of frictional wear resistance. ᅳ Preference is also given to blending styrene-maleic anhydride (SMA) with the acetaldehyde odor (F-odor) and / or mold deposit (M / D) remover in the polyoxymethylene composition. As the styrene-maleic anhydride, a compound having the structure of Formula 3 is used.
【화학식 3】 [Formula 3]
Figure imgf000011_0001
Figure imgf000011_0001
(단, 상기 식에서 n은 6 내지 8의 정수이다.) 상기 화학식 3의 스티렌-말레산 무수물은 큐멘 -엔드 캡트 (Cumene End- Capped)된 것이며, 이의 녹는점은 115°C 내지 130°C이다. 상기 스티렌-말레산 무수물은 실리콘 고무 분말을 포함하는 본 발명의 조성물에 배합되는 첨가제의 분산을 도와주고, 성형품 형성시 열안정성 (사출 체류 열안정성 및 몰드 디포지트 제거) 측면에서 폴리옥시메틸렌 수지 100중량부에 대하여 0.05 내지 0.5중량부 범위로 배합되는 것이 바람직하다. 이에 의해 성형 공정시, F-취기 및 M/D 발생을 방지할 수 있다. 본 발명에 따른 폴리옥시메틸렌 수지 조성물은 이 기술분야에서 필요에 따라 배합될 수 있는 어떠한 종류의 첨가제를 임의로 포함할 수 있다. 이로써 한정하는 것은 아니지만, 본 발명의 조성물에 첨가될 수 있는 첨가제로는 산화방지제, 윤활제, 충전제, 착색제, 보강제, 광안정제, 안료 등을 들 수 있다. 이러한 추가적인 성분은 이 기술분야에서 일반적으로 사용되는 함량 범위에서 본 발명의 조성물의 물리적 특성에 실질적으로 악 영향올 미치지 않는 양으로 사용할 수 있다. 상기 산화방지제로는 이 기술분야에 일반적으로 알려져 있는 어떠한 것이 사용될 수 있지만, 예를 들어, 2,2'-메틸렌비스 (4—메틸 -6-t-부틸페놀), 핵사메틸렌글리콜-비스ᅳ (3,5-디 -t-부틸 -4-히드톡시히드로신나메이트), (Wherein n is an integer of 6 to 8.) The styrene-maleic anhydride of Formula 3 is cumene end-capped, its melting point is 115 ° C to 130 ° C. . The styrene-maleic anhydride helps to disperse the additives blended into the composition of the present invention including silicone rubber powder, and polyoxymethylene resin 100 in terms of thermal stability (injection retention thermal stability and mold deposit removal) when forming a molded article. It is preferable to mix | blend in 0.05-0.5 weight part with respect to a weight part. This can prevent F-odor and M / D generation during the molding process. The polyoxymethylene resin composition according to the present invention may optionally include any kind of additive that may be blended as needed in the art. Although not limited thereto, additives that may be added to the composition of the present invention include antioxidants, lubricants, fillers, colorants, reinforcing agents, light stabilizers, pigments and the like. Such additional components may be used in amounts that generally do not adversely affect the physical properties of the compositions of the present invention in the content ranges commonly used in the art. As the antioxidant, any one generally known in the art may be used, for example, 2,2'-methylenebis (4—methyl-6-t-butylphenol), nucleated methylene glycol-bissulfate ( 3,5-di-t-butyl-4-hydroxyhydrocinnamate),
테트라키스 [메틸렌 (3, 5ᅳ디 -t-부틸 -4-히드로시히드로신나메이트)]메탄, Tetrakis [methylene (3,5-di-t-butyl-4-hydrocyhydrocinnamate)] methane,
트리에틸렌글리콜-비스 -3-(3-t-부틸 -4-히드톡시 -5-메틸페닐)프로피오네이트,Triethyleneglycol-bis-3- (3-t-butyl-4-hydroxytoxy-5-methylphenyl) propionate,
1, 3, 5-트리메틸ᅳ 2,4, 6-트리스 (3,5ᅳ디 -t-부틸 -4-히드록시벤질)벤젠, n_옥타데실-1, 3, 5-trimethyl ᅳ 2,4, 6-tris (3,5 ᅳ di-t-butyl-4-hydroxybenzyl) benzene, n_octadecyl-
3-(4'-히드록시ᅳ 3',5'-디 -t-부틸페놀)프로피오네이트, 4,4'-메틸렌비스 (2,6-디- t-부틸페놀), 4,4'-부틸리덴 -비스 -(6-t-부틸 -3-메틸-페놀), 디―스테아릴 3,5-디- t-부틸 -4ᅳ히드록시벤질포스네이트 , 2-t-부틸 -6-(3-t—부틸 -5-메틸 -2- 히드특시벤질 )-4-메틸페닐아크릴레이트, 3, 9-비스 2-[3-(3— t-부틸 -4ᅳ히드록시 -5- 메틸페닐)프로피오닐옥시] -1,1-디메틸에틸 -2,4,8, 10- 테트라옥사스피로 [5, 5]운데칸 등의 힌더드 페놀류; 및 4ᅳ아세특시 -2,2,6,6- 테트라메틸피페리딘, 4-스테아로일옥시— 2, 2, 6,6-테트라메틸피페리딘, 4- 아크리로옥시 -2,2,6,6-테트라메틸피페리딘, 4-메톡시 -2 ,2,6, 6- 테트라메틸피페리딘, 4—벤조일록시— 2,2, 6,6-테트라메틸피페리딘, 4- 시클로핵시옥시 -2,2,6,6-테트라메틸피페리딘, 4-페녹시 -2, 2,6,6- 테트라메틸피페리딘, 4ᅳ벤질옥시ᅳ 2,2,6,6ᅳ테트라메틸피페리딘, 4-3- (4'-hydroxy ᅳ 3 ', 5'-di-t-butylphenol) propionate, 4,4'-methylenebis (2,6-di-t-butylphenol), 4,4' -Butylidene-bis- (6-t-butyl-3-methyl-phenol), di-stearyl 3,5-di- t -butyl-4 부틸 hydroxybenzylphosphate, 2-t-butyl-6 -(3-t-butyl-5-methyl-2-hydroxybenzyl) -4-methylphenylacrylate, 3, 9-bis 2- [3- (3-t-butyl-4'hydroxy-5- Methylphenyl) propionyloxy] -hindered phenols such as -1,1-dimethylethyl -2,4,8 and 10-tetraoxaspiro [5,5] undecane; And 4′acetoxy-2, 2,6,6-tetramethylpiperidine, 4-stearoyloxy— 2, 2, 6,6-tetramethylpiperidine, 4-acryrooxy-2, 2,6,6-tetramethylpiperidine, 4-methoxy-2,2,6, 6-tetramethylpiperidine, 4-benzoyloxy- 2,2, 6,6-tetramethylpiperidine, 4-cyclonucleooxy-2,2,6,6-tetramethylpiperidine, 4-phenoxy-2,2,6,6-tetramethylpiperidine, 4'benzyloxy'2,2,6 , 6 ᅳ tetramethylpiperidine , 4-
(페닐카르바모이옥시) -2,2,6,6-테트라메틸피페리딘, 비스 (2,2,6,6-테트라메틸 -4- 피페리딜)옥살레이트, 비스 (2,2,6,6-테트라메틸 -4ᅳ피페리딜)알로네이트, 비스 (2,2,6,6-테트라메틸 -4-피페리딜)아디페이트, 비스 (2, 2,6 ,6-테트라메틸 -4- 피페리딜)세퍼케이트, 비스 (1,2, 2, 6,6—펜타메틸 -피페리딜)세퍼케이트, 비스 (2,2,6,6-테트라메틸 -4-피페리딜)테레프탈레이트, 1,2-비스 (2,2,6,6- 테트라메틸 -4-피페리딜옥시 )에탄, 비스 (2, 2, 6, 6-테트라메틸 -4- 피페리딜)핵사메틸렌 -1,6-디카르바메이트 비스 (1ᅳ미틸 -2,2,6,6-테트라메틸-4ᅳ 피페리딜)아디페이트, 트리스 (2,2,6,6-테트라메틸 -4ᅳ피페리딜)벤젠 -1,3,5- 트리카르복실레이트 등의 힌더드아민류를 들 수 있다. 그 중에서 보다 바람직하게는 트리에틸렌글리콜-비스 -3-(3-t-부틸 -4-히드록시 -5ᅳ메틸페닐) - 프로피오네이트, 1 , 6-핵산—디을-비스 -3(3, 5-디 -t_부틸— 4-히드록시 - 페닐)프로피오네이트 및 테트라키스 [메틸렌 (3,5-디 -t-부틸 _4ᅳ 히드톡시히드로신나메이트)]메탄으로 이루어진 군으로부터 선택되는 것올 사용할 수 있으며, 보다 더 바람직하게는 트리에틸렌글리콜ᅳ비스 -3— (3-t-부틸 -4- 히드톡시 -5-메틸페닐) -프로피오네이트를 사용할 수 있다. 상기 산화방지제는 이 기술분야에서 일반적으로 배합되는 양으로 사용될 수 있는 것으로서, 특별히 한정하는 것은 아니지만, 예를 들어, 폴리옥시메틸렌 수지 100중량부에 대하여 0.01 내지 1.0중량부, 바람직하게는 0.1 내지 0.5중량부로 배합할 수 있다. 윤활제로는 이 기술분야에 일반적으로 알려져 있는 어떠한 것이 사용될 수 있는 것으로서, 예를 들어, 비스 -스테아르아미드, 왁스 및 폴리에테르 글리시드 등을 들 수 있으며, 특히 바람직하게는 에틸렌 비스 -스테아르아미드가 사용될 수 있다. 상기 윤활제의 함량 또한, 이 기술분야에서 일반적으로 배합되는 양으로 사용될 수 있으며, 특별히 한정하는 것은 아니지만, 예를 들어, 폴리옥시메틸렌 수지 100중량부에 대하여 0.01 내지 1.0중량부, 바람직하게는 0.05 내지 0.5중량부로 배합될 수 있다. 본 발명에서 제공되는 폴리옥시메틸렌 조성물은 각 성분을 이 기술분야에서 조성물의 배합에 사용되는 것으로 알려져 있는 통상적인 어떠한 장치를 사용하여 배합할 수 있다. 이로써 한정하는 것은 아니지만, 예를 들어 배출기를 갖는 단축압출기, 다단 배출공을 갖는 쌍축압출기 또는 2축 샤프트 패들형 연속 흔합식 압출기 등을 사용하여 배합할 수 있다. 예를 들어, 상기 폴리옥시메틸렌 조성물은 폴리옥시메틸렌, 실리콘 고무 분말 및 스티렌 말레산 무수물의 흔합물을 폴리옥시 메틸렌의 용융온도 이상의 범위 (160~250°C) 및 150~400torr의 감압 하에, 패들형 반웅형 압출기 또는 2축 로터형 믹서에 투입하여 컴파운딩 가공되며, 넁각 및 절단 (펠릿화, PeUtizing)하여 얻어진다. 이때, 상기 펠릿은 필요에 따라 건조될 수 있다. 상기 건조는 이로써 한정하는 것은 아니지만, 예를 들어, 약 80~100°C 온도 범위에서 약 2시간 내지 4시간 동안 수행할 수 있다. 상기 컴파운딩 및 건조조건이 상기 범위를 벗어날 경우에는 플리옥시메틸렌에 불안정 말단이 증가되어 폴리옥시메틸렌의 열안정성이 저하될 우려가 있다. 상기와 같은 폴리옥시메틸렌 조성물을 사용하여 성형품을 얻을 수 있다. 상기 성형품은 본 발명에서 제공되는 플리옥시메틸렌 조성물을 사용하여 이 기술분야에 알려져 있는 어떠한 성형품 제조방법으로 제조될 수 있다. 상기 폴리옥시메틸렌 조성물로 제조된 성형품은 우수한 내마찰성, 내마모성, 내박리성, 외관 및 치수 정밀도를 갖는 것으로 이러한 물성이 요구되는 부품, 장치 등에 사용될 수 있다. 이로써 한정하는 것은 아니지만, 예를 들어, 전기ᅳ전자, 자동차, 기계 분야, 의료기 분야의 각종 기어류, 를러류, 부싱류, 슬라이드류 등으로 사용될 수 있다. (Phenylcarbamooxy) -2,2,6,6-tetramethylpiperidine, bis (2,2,6,6-tetramethyl-4-piperidyl) oxalate, bis (2,2, 6,6-Tetramethyl-4 ᅳ piperidyl) alonate, bis (2,2,6,6-tetramethyl-4-piperidyl) adipate, bis (2,2,6,6-tetramethyl- 4- piperidyl) separate, bis (1,2, 2, 6,6—pentamethyl-piperidyl) separate, bis (2,2,6,6-tetramethyl-4-piperidyl) Terephthalate, 1,2-bis (2,2,6,6-tetramethyl-4-piperidyloxy) ethane, bis (2,2,6,6-tetramethyl-4-piperidyl) nuxamethylene -1,6-dicarbamate bis (1'mityl-2,2,6,6-tetramethyl-4'piperidyl) adipate, tris (2,2,6,6-tetramethyl-4 ᅳ piperi Hindered amines, such as dill) benzene- 1,3,5- tricarboxylate, are mentioned. More preferably, triethylene glycol-bis-3- (3-t-butyl-4-hydroxy-5 ᅳ methylphenyl)-propionate, 1, 6-nucleic acid-di-bis-3 (3, 5 -Di-t_butyl— 4-hydroxy-phenyl) propionate and tetrakis [methylene (3,5-di-t-butyl _4 ᅳ) Hydroxyhydrocinnamate)] methane may be used, and even more preferably triethyleneglycolbisbis-3— (3-t-butyl-4-hydroxy-5-methylphenyl) -pro Cypionate can be used. The antioxidant may be used in an amount generally formulated in the art, and is not particularly limited. For example, 0.01 to 1.0 part by weight, preferably 0.1 to 0.5, based on 100 parts by weight of polyoxymethylene resin. It can mix | blend by weight part. As the lubricant, any one generally known in the art may be used, for example, bis-stearamide, wax and polyether glycid, and the like, and particularly preferably ethylene bis-stearamide is used. Can be. The amount of the lubricant may also be used in an amount generally formulated in the art, and is not particularly limited, but may be, for example, 0.01 to 1.0 parts by weight, preferably 0.05 to about 100 parts by weight of the polyoxymethylene resin. It may be blended at 0.5 parts by weight. The polyoxymethylene composition provided in the present invention may be formulated with any component using any conventional apparatus known in the art to be used for the formulation of the composition. Although not limited to this, it can mix | blend using a single screw extruder which has an ejector, a twin screw extruder which has a multistage discharge hole, or a 2-axis shaft paddle type continuous mixing extruder, etc., for example. For example, the polyoxymethylene composition may be prepared by mixing a mixture of polyoxymethylene, silicone rubber powder and styrene maleic anhydride under a range (160-250 ° C.) above the melting temperature of polyoxymethylene and a reduced pressure of 150-400 torr. It is compounded by injection into a semi-barrel type extruder or a two-axis rotor mixer, and is obtained by engraving and cutting (pelting). In this case, the pellet may be dried as necessary. The drying is not limited thereby, but for example, from about 2 hours to about 80 ~ 100 ° C temperature range It can be performed for 4 hours. If the compounding and drying conditions are out of the above range, the unstable ends of the polyoxymethylene may be increased, thereby degrading the thermal stability of the polyoxymethylene. A molded article can be obtained using the polyoxymethylene composition as described above. The molded article may be manufactured by any molded article manufacturing method known in the art using the polyoxymethylene composition provided in the present invention. The molded article made of the polyoxymethylene composition has excellent friction resistance, abrasion resistance, peeling resistance, appearance and dimensional accuracy, and can be used in parts, devices, and the like, which require such physical properties. Although not limited to this, for example, it can be used in various gears, lorries, bushings, slides, etc. in the field of electrical, electronics, automobiles, machinery, medical devices.
【발명의 실시를 위한 형태】 [Form for implementation of invention]
이하, 실시예를 통하여 본 발명에 대하여 보다 상세하게 설명한다. 하기 실시예는 본 발명을 예시하는 것으로 이로써 본 발명을 한정하는 것은 아니다. 실시예  Hereinafter, the present invention will be described in more detail with reference to Examples. The following examples illustrate the invention but do not limit the invention. EXAMPLE
폴리옥시메틸렌 (KEPITAL F25-03HX표 1에 POM 수지로 나타냄), 내마찰마모제, F—취기 및 M/D 제거제인 스티렌-말레산 무수물 (Atochem SMA 3000P) (표 1에 SMA로 나타냄)을 표 1에 기재된 바와 같은 함량 흔합한 후, 이축압출기를 이용하여 170~230°C의 온도 조건에서 스크류 속도 340rpm, 토출량 350kg/hr로 용융 흔련하고, 상기 압출기 다이로부터 나온 용융물을 냉각조를 통하여 냉각시켜, 펠렛 형태로 제조하였다. Polyoxymethylene (KEPITAL F25-03HX as POM resin in Table 1), abrasion resistance, F—odor and M / D styrene-maleic anhydride (Atochem SMA 3000P) (represented as SMA in Table 1) After mixing the contents as shown in Table 1, using a twin screw extruder, melt-stirred at a screw speed of 340 rpm and a discharge amount of 350 kg / hr at a temperature of 170 to 230 ° C., and cooling the melt from the extruder die through a cooling bath. It was prepared in the form of pellets.
이와 같이 제조된 폴리옥사메틸렌 조성물을 170~210°C의 온도에서 사출기를 사용하여 사출 시험편을 제조하였다. 추가로 산화방지제 (Songnox 1010) 0.2 phr 첨가하였다. Thus prepared polyoxamethylene composition using an injection machine at a temperature of 170 ~ 210 ° C to prepare an injection test piece. Further 0.2 phr of antioxidant (Songnox 1010) was added.
【표 1】
Figure imgf000015_0001
본 실시예에서 사용한 물질은 다음과 같다.
Table 1
Figure imgf000015_0001
The material used in the present Example is as follows.
POM: KEPITAL F25-03H (MI= 13.0 g/10min) (한국엔지니어링플라스틱 (주) 제)  POM: KEPITAL F25-03H (MI = 13.0 g / 10min) (made by Korea Engineering Plastics Co., Ltd.)
내마찰마모제: 실리콘 오일 (CROMPTON L45/ 12500)  Abrasion Resistant: Silicone Oil (CROMPTON L45 / 12500)
실리콘 검: 해룡 Silicon HR-N  Silicon sword : Sea Dragon Silicon HR-N
실리콘 고무 분말: Dow-corning EP-5500  Silicone Rubber Powder: Dow-corning EP-5500
알루미노-실록산: Silochem社 SC-101-a  Alumino-siloxane: Silochem SC-101-a
F-취기 및 M/D 제거제: ATOCHEM SMA 3000P (Mw 9500)  F-Odor & M / D Remover: ATOCHEM SMA 3000P (Mw 9500)
산화방지제: 송원산업 S0NGN0X 1010 성형품의 품질평가  Antioxidant: Quality Evaluation of S0NGN0X 1010 Molded Parts
상기 각각의 발명예 및 비교예에 의해 제조된 성형품에 대하여 내마찰마모성, 박리발생도, 인장강도, 신율, Charpy 층격강도, 열안정성, 및 몰드 디포지트를 평가하고, 그 결과를 표 2에 나타내었다. . 각각의 평가 항목에 따른 품질평가는 다음과 같이 하였다. The frictional wear resistance, peeling strength, tensile strength, elongation, Charpy laminar strength, thermal stability, and mold deposits were evaluated for the molded articles prepared by the respective inventive examples and comparative examples, and the results are shown in Table 2. It was. . The quality evaluation for each evaluation item was as follows.
(1) 내마찰마모성 (Ring-On-Ring Type-대수지 ) (1) Friction and wear resistance (Ring-On-Ring Type-Resin)
외경이 25.6隱, 내경이 20瞧 및 높이가 15mm인 관통형 시험편을 사출 성형한 후 시험기기에 고정시키고, 가압하중 6.6kgf 및 선속도 10cm/s의 구동조건으로 시험을 실시하였다. 이때, 시험은 2시간 동안 수행하였다.  Through-molded test specimens having an outer diameter of 25.6 mm, an inner diameter of 20 mm and a height of 15 mm were injection molded and fixed in a test apparatus, and tested under driving conditions of a pressure load of 6.6 kgf and a linear velocity of 10 cm / s. At this time, the test was carried out for 2 hours.
하기 식을 이용하여 동마찰계수와 비마모량을 계산하여 내마찰마모성을 평가하였다. 동마찰계수 = [마찰력 (kgf) X 10 cm)]/ [가압하중 (kgf) X 1.14 cm] 비마모량 = 마모중량 (mg)/ [밀도 (mg/醒 3) X 가압하중 (kgf) X 주행거리 (km)] * 시험기기: 트러스트 타입 (Trust Type) 마찰마모 시험기 얻어진 동마찰계수 및 비마모량이 작을수록 우수한 내마찰마모성을 나타내는 것이다. ᅳ (2) 박리발생도 The frictional friction coefficient and the non-wear amount were calculated using the following equation to evaluate the frictional wear resistance. Dynamic Friction Coefficient = [Friction (kgf) X 10 cm)] / [Pressure Load (kgf) X 1.14 cm] Specific Wear = Wear Weight (mg) / [Density (mg / 醒3 ) X Pressurized Load (kgf) X Travel Distance (km)] * Test Equipment: Trust Type Friction Wear Tester The smaller the coefficient of dynamic friction and the specific wear obtained, the better the wear resistance. 2 (2) Peeling rate
박리 발생은 각 게이트 (Gate) 직경이 약 0.8難인 3 Pin-Point Gate를 가진 기어 (Gear) 금형 및 일반 사출기를 사용하여 사출압력 800kgf/cm2, 사출속도를 10cm/sᅳ 20cm/s , 30cm/s, 40cm/s 순으로 조절하여 성형품 표면의 박리 발생 유무를 확인하였다. 박리 발생도는 3 Pin-Point Gate를 갖는 기어를 사출 속도별로 사출 성형하고, 그 표면에 박리가 발생하는 사출속도에 따라 다음과 같은 기준으로 평가하였다. 평가기준 값이 0이면 박리가 발생되지 않은 것이며, 수치가 작을수록 박리 정도가 적음을 의미한다. Peeling occurred using a gear mold with a 3-pin-gate gate with a gate diameter of about 0.8 難 and a general injection machine.The injection pressure was 800kgf / cm 2 , and the injection speed was 10cm / s ᅳ 20cm / s, It was adjusted in the order of 30cm / s, 40cm / s to confirm the presence of peeling of the surface of the molded article. Peeling incidence was evaluated by injection molding a gear having a 3-pin-gate gate for each injection speed, and according to the injection speed at which peeling occurred on the surface thereof. When the evaluation criterion value is 0, no peeling occurs, and the smaller the value, the smaller the peeling degree.
0: 사출속도에 관계없이 박리가 전혀 발생하지 않음. 1: 사출속도 45~200mm/s에서 박리가 발생함. 0: No peeling occurred at all regardless of the injection speed. 1: Peeling occurs at the injection speed of 45 to 200 mm / s.
2: 사출속도 35~45薩 /s에서 박리가 발생함.  2: Peeling occurred at injection speed 35 ~ 45 薩 / s.
3: 사출속도 25~35瞧 /s에서 박리가 발생함.  3: Peeling occurs at the injection speed of 25 to 35 kPa / s.
4: 사출속도 15~25瞧 /s에서 박리가 발생함.  4: Peeling occurred at the injection speed of 15 to 25 kPa / s.
5: 사출속도 15麵 /s 이하에서 박리가 발생함.  5: Peeling generate | occur | produced at the injection speed of 15 kPa / s or less.
(3) 인장강도 및 신율 (3) tensile strength and elongation
ISO 527 방법에 따라 인장강도 및 신율을 측정하였다.  Tensile strength and elongation were measured according to the ISO 527 method.
이 값이 높으면 인장강도 및 신율 oj 높고, 이 값이 낮으면 인장강도 및 신율이 낮음을 의미한다.  Higher values mean higher tensile strength and elongation oj, and lower values mean lower tensile strength and elongation.
(4) 샤르피 (Charpy) 충격강도 (4) Charpy impact strength
ISO 179 방법에 따라 샤르피 층격강도를 측정하였다. 이 값이 높으면 샤르피 층격강도가 높고, 낮으면 샤르피 층격 강도가 낮음을 의미한다.  Charpy laminar strength was measured according to the ISO 179 method. If this value is high, the Charpy laminar strength is high. If the value is low, the Charpy laminar strength is low.
(5) 열안정성 (VDA275법에 따른 열안정성 측정 ) (5) Thermal Stability (Thermal Stability Measurement according to VDA275 Method)
크기 100醒 X 40讓 X 2瞧의 성형품을 물 50ml가 담긴 1L용량의 병에 물에 닿지 않게 고정시킨 후 밀봉하였다. 이와 같이 장치된 병을 6( C에서 3시간 방치한 후, 물에 포집된 C¾0 함량을 UV분광광도계로 분석하여 성형품의 CH20 발생량을 측정하였다. A molded article of size 100 mm × 40 mm × 2 mm was fixed in a 1 L bottle containing 50 ml of water so as not to contact with water and then sealed. After leaving the bottle equipped with 6 (C for 3 hours, the amount of C¾0 collected in water was analyzed by UV spectrophotometer to measure the amount of CH 2 0 generation of the molded product.
이 값이 낮을수록 열안정성이 좋음을 나타낸다.  Lower values indicate better thermal stability.
(6) 몰드 디포지트 (Mold Deposit) (6) Mold Deposit
몰드 디포지트는 소형 사출기를 사용하여 수지온도 20(rC 내지 220°C, 금형온도 70 °C에서 나뭇잎 모양의 금형에 300회 연속 사출성형한 후 이동축 측의 금형 표면에 남아 있는 가스 (Gas) 자국 등을 육안으로 확인하여 평가하였다. 나뭇잎 모양의 금형에 남아있는 가스 자국을 도 1에 첨부하였으며, 도 1에 나타낸 정도로 가스 자국 정도에 따라 1 내지 5로 평가하였다. The mold deposit is a gas that remains on the mold surface on the side of the moving shaft after 300 consecutive injection moldings in a leaf-shaped mold at a resin temperature of 20 (rC to 220 ° C and a mold temperature of 70 ° C) using a small injection molding machine. The marks were visually evaluated and evaluated, etc. The gas marks remaining in the leaf-shaped molds were attached to Fig. 1 and evaluated to 1 to 5 depending on the degree of gas marks to the extent shown in Fig. 1.
1이 몰드 디포지트가 가장 적은 것으로 우수한 열안정성을 나타낸다. 【표 2】 1 shows the lowest thermal stability with the lowest mold deposit. Table 2
Figure imgf000018_0001
상기 표에서 알 수 있는 바와 같이, 본 발명에서 제공되는 폴리옥시메틸렌 수지 조성물로 제조된 발명예의 성형품은 비교예의 성형품과 동등 이상의 내마찰마모성이 달성되고, 우수한 내박리성을 나타낼 뿐만 아니라, 사출성형시 F-취기 및 M/D 발생 정도가 획기적으로 개선되는 것으로, 열안정성, 내마찰마모성 및 내박리성이 요구되는 부품 및 /또는 장치 등에 사용하기에 적합하다.
Figure imgf000018_0001
As can be seen from the above table, the molded article of the invention example prepared from the polyoxymethylene resin composition provided in the present invention achieves at least the friction wear resistance equivalent to that of the molded article of the comparative example, not only shows excellent peeling resistance, but also injection molding Significantly improves the degree of F-odor and M / D generation at the time of use, and is suitable for use in parts and / or devices requiring heat stability, abrasion resistance, and peeling resistance.

Claims

【청구의 범위】 [Range of request]
【청구항 1】  [Claim 1]
폴리옥시메틸렌 100중량부, 실리콘 고무 분말 0.5 내지 5.0중량부, 및 스티렌 말레산 무수물 0.05 내지 0.5중량부를 포함하는 폴리옥시메틸렌 수지 조성물.  Polyoxymethylene resin composition comprising 100 parts by weight of polyoxymethylene, 0.5 to 5.0 parts by weight of silicone rubber powder, and 0.05 to 0.5 parts by weight of styrene maleic anhydride.
【청구항 2】 [Claim 2]
제 1항에 있어서, 상기 실리콘 고무 분말은 실리콘 고무의 부가중합에 의해 얻어진 것인 폴리옥시메틸렌 수지 조성물.  The polyoxymethylene resin composition according to claim 1, wherein the silicone rubber powder is obtained by addition polymerization of silicone rubber.
【청구항 3] [Claim 3]
제 1항에 있어서, 상기 실리콘 고무 분말은 비닐기 및 하이드레이트기로 구성되는 그룹으로부터 선택된 적어도 하나의 작용기를 갖는 폴리옥시메틸렌 수지 조성물.  The polyoxymethylene resin composition of claim 1, wherein the silicone rubber powder has at least one functional group selected from the group consisting of vinyl groups and hydrate groups.
【청구항 4】 [Claim 4]
제 1항에 있어서, 상기 스티렌 말레산 무수물은 다음 식 (1)로 표시되는 것인 폴리옥시메틸렌 수지조성물.  The polyoxymethylene resin composition according to claim 1, wherein the styrene maleic anhydride is represented by the following formula (1).
Figure imgf000019_0001
Figure imgf000019_0001
(단, 식에서 n은 6 내지 8의 정수이다.) 【청구항 5】  (Wherein n is an integer of 6 to 8) [claim 5]
제 1항 내지 제 4항 중 어느 한 항의 폴리옥시메틸렌 수지 조성물로 제조된 성형품. 【청구항 6】 제 6항에 있어세 상기 성형품은 전기, 전자, 자동차, 기계 또는 의료분야의 기어류, 를러류, 부싱류 또는 슬라이드류인 성형품. The molded article manufactured from the polyoxymethylene resin composition of any one of Claims 1-4. [Claim 6] The molded article according to claim 6, wherein the molded article is a gear, an lorler, a bushing, or a slide in an electric, electronic, automotive, mechanical or medical field.
PCT/KR2012/011758 2011-12-29 2012-12-28 Polyoxymethylene composition having excellent friction and abrasion resistance and exfoliation resistance and molded product made of same WO2013100706A1 (en)

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KR20090014842A (en) * 2007-08-07 2009-02-11 한국엔지니어링플라스틱 주식회사 Polyoxymethylene resin composition having an excellent heat stability to colored articles and the colored articles using the composition

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