WO2013097278A1 - Receiver device for spooling materials - Google Patents
Receiver device for spooling materials Download PDFInfo
- Publication number
- WO2013097278A1 WO2013097278A1 PCT/CN2012/001582 CN2012001582W WO2013097278A1 WO 2013097278 A1 WO2013097278 A1 WO 2013097278A1 CN 2012001582 W CN2012001582 W CN 2012001582W WO 2013097278 A1 WO2013097278 A1 WO 2013097278A1
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- WO
- WIPO (PCT)
- Prior art keywords
- suction plate
- cutter
- suction
- materials
- preparation
- Prior art date
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H19/00—Changing the web roll
- B65H19/10—Changing the web roll in unwinding mechanisms or in connection with unwinding operations
- B65H19/18—Attaching, e.g. pasting, the replacement web to the expiring web
- B65H19/1842—Attaching, e.g. pasting, the replacement web to the expiring web standing splicing, i.e. the expiring web being stationary during splicing contact
- B65H19/1852—Attaching, e.g. pasting, the replacement web to the expiring web standing splicing, i.e. the expiring web being stationary during splicing contact taking place at a distance from the replacement roll
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H21/00—Apparatus for splicing webs
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2301/00—Handling processes for sheets or webs
- B65H2301/40—Type of handling process
- B65H2301/46—Splicing
- B65H2301/464—Splicing effecting splice
- B65H2301/4641—Splicing effecting splice by pivoting element
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2406/00—Means using fluid
- B65H2406/30—Suction means
- B65H2406/35—Other elements with suction surface, e.g. plate or wall
- B65H2406/351—Other elements with suction surface, e.g. plate or wall facing the surface of the handled material
Definitions
- the present invention relates to end-to-end docking techniques for web materials, and more particularly to a picking device for mating the leading end of a subsequent web of material to the trailing end of the web material to be used up.
- the existing unwinding device for reel materials (such as web, plastic film roll, plastic sheet roll) generally uses a pressure roller to press the trailing end of the previous reel material and the leading end of the subsequent reel material.
- the spliced forms are pressed together and the excess material outside the nip is cut by a manual cutter.
- the docking form has the following technical defects:
- the docking process includes two processes of pressing and cutting, and the two processes are non-parallel working processes, which take a long time to work and affect production efficiency; When the butt is cut, the position of the cutter is easily offset, so that the web material is cut or cut.
- the technical problem to be solved by the utility model is to provide a material picking device for a roll material.
- the material picking device cuts and then butches the roll material, and the cutting is neat and accurate, and the receiving time is short.
- the technical solution adopted is as follows - a receiving device for a roll material, characterized in that it comprises a frame, a material suction plate and a suction suction plate, and the preparation suction plate and the suction suction plate are all mounted on the frame;
- the preparation suction cup has a working area between the opposite ends of the suction plate, and the preparation guide roller and the unwinding guide roller are arranged at the working area, and the preparation guide roller and the unwinding guide roller are respectively adjacent to the end of the preparation suction plate and the connection.
- a through hole is disposed in the preparation suction plate and the suction suction plate, and a portion is disposed on a back surface of the preparation suction plate and including all the through holes on the preparation suction plate a vacuum adsorption device, a second vacuum adsorption device is disposed on a back surface of the receiving suction plate and including all the through holes on the receiving suction plate; a first cutting slit is formed in the middle of the preparation suction plate, and the receiving suction plate is The middle has a second slit.
- the first slit may be a strip groove provided in the middle of the front surface of the stock suction plate.
- the receiving suction plate is composed of two suction plates, and the second cutting slit is formed by a gap between the two suction plates; the through holes are distributed on the two suction plates.
- the second vacuum adsorption device comprises two vacuum adsorption devices respectively disposed on the back sides of the two suction plates.
- a first cutter may be disposed beside the end of the first slit, and the first cutter may be designed by the first cutter moving mechanism (the first cutter moving mechanism may be designed with reference to the second cutter moving mechanism described below) Driven along the first cutting seam, the material to be wound is cut. It is also possible for the worker to take the blade along the first cutting seam and manually treat the web material for cutting.
- the second cutter device is disposed on the frame, and the second cutter device includes a second cutter and a second cutter moving mechanism capable of driving the second cutter to move along the second slit, the second cutter moving mechanism is installed On the frame, the second cutter is mounted on the second cutter moving mechanism, and the second cutter corresponds to the second slit position. Driven by the second cutter moving mechanism, the second cutter is movable along the second slit to cut the used web material. Before the cutting process, the second cutter is located beside the end of the second slit.
- the second cutter moving mechanism may adopt a rodless cylinder, the cylinder of the rodless cylinder is mounted on the frame and parallel to the second cutting slit, and the second cutter is mounted on the slider of the rodless cylinder and is pneumatically driven.
- the second cutter moves along the second slit.
- the second cutter moving mechanism may also adopt a chain, the chain is disposed along the second cutting slit, and the second cutter is mounted on the chain, and the chain is driven by the sprocket to drive the second cutter to move along the second cutting slit.
- the worker can manually remove the blade along the second slit and manually cut the used roll material.
- the first slit and the second slit are straight slits which are inclined in opposite directions to each other, and the inclination angles thereof are uniform.
- a guide roller is provided adjacent the other end of the suction plate, the outermost line of the guide roller and the unwinding roller being parallel to the plane in which the surface of the suction plate is located and offset by a distance.
- the material receiving device of the utility model firstly adsorbs the used roll material and the material to be connected to the material suction plate and the suction suction plate through the vacuum adsorption device, and then treats the material to be used up and to be used.
- the material of the reel is cut off separately, the material of the reel is stable and the cutting is neat and accurate, and the cutting mouth is matched, which effectively avoids the phenomenon of cutting the material of the reel, and is easy to align when docking, and the operation time is short. Increase productivity.
- FIG. 1 is a schematic structural view of a preferred embodiment of the present invention.
- Figure 2 is a view taken along the line A in Figure 1.
- the receiving device for the roll material comprises a frame 1, a stock suction plate 2 and a suction suction plate 3, and the preparation suction plate 2 and the suction suction plate 3 are all mounted on the frame 1, and the preparation is completed.
- the suction plate 2 and the suction suction plate 3 are rectangular, and the preparation suction plate 2 is used for cutting the material to be connected, and the suction suction plate 3 is used for cutting the original reel material and the to-be-rolled Docking of the barrel material.
- the guiding guide roller 5 and the unwinding guide roller 6 are respectively adjacent to the end of the preparation suction plate 5 and the end of the receiving suction plate 6, that is, the end of the preparation guide roller 5 close to the preparation suction plate 2, and the winding guide Roller 6 Close to the end of the suction plate 3, between the preparation guide roller 5 and the unwinding guide roller 6, there is a space through which the respective reel materials pass without affecting each other; the preparation suction plate 2 and the suction suction plate 3
- the through holes 7 are uniformly distributed, and the through holes 7 are uniformly distributed on the preparation suction plate 5 and the suction suction plate 6 and penetrate the entire plate.
- a first vacuum adsorption device 8 is provided on the back side of the preparation suction plate 2 and including all the through holes 7 in the preparation suction plate 2, and the first vacuum adsorption device 8 is for adsorbing the surface of the preparation suction plate 2 through the through hole 7.
- the upper reel material; a second vacuum adsorption device 9 is provided at the back of the receiving plate 3 and including all the through holes 7 in the receiving plate 3, and the second vacuum adsorption device 9 is used for passing
- the hole 7 adsorbs the roll material on the surface of the suction plate 3;
- the first vacuum adsorption device 8 and the second vacuum adsorption device 9 can be realized by the principle of extracting air, such as vacuum pumping air to form a negative pressure, so that the roll
- the corresponding material of the cylinder material is adsorbed on the surface of the preparation suction plate 2 and the suction suction plate 3 to achieve a firm positioning and to facilitate cutting.
- a first cutting slit 10 is provided in the middle of the preparation suction plate 2, and a second cutting slit 11 is provided in the middle of the receiving suction plate 3; the first cutting slit 10 and the second cutting slit 11 are used for guiding the cutter (or the blade) And the limit, so that the cutter (or blade) cuts the web material along the corresponding cutting seam.
- the first slit 10 and the second slit 11 are straight slits which are inclined in opposite directions with each other, and the inclination angles thereof are the same.
- the inclination angle b of the first slit 10 in the drawing is the second slit 11
- the first slit 10 is a strip-shaped recess provided in the middle of the front surface of the stock suction plate 2.
- the suction suction plate 3 is composed of two suction plates, and the second cutting slit 11 is composed of a gap between the two suction plates; the through holes 7 are distributed on the two suction plates.
- the second vacuum adsorption device 9 includes two vacuum adsorption devices respectively disposed on the back surfaces of the two suction plates to ensure that the roll material on each of the suction plates can be adsorbed without hindering the cutting knife or the like along the second cutting seam. 11 moves.
- the frame 1 is provided with a second cutter device, and the second cutter device includes a second cutter 12
- the second cutter moving mechanism adopts the rodless cylinder 13
- the cylinder of the flawless cylinder 13 is mounted on the frame 1 and parallel to the second cutting slit 11
- the second cutter 12 is installed in the absence
- the second cutter 12 corresponds to the position of the second slit 11.
- the second cutter 12 is positioned beside the end of the second slit 11, and the second blade 12 is pneumatically driven to move along the second slit 11, and the used roll material is cut.
- the outer edge or outer contour of the preparation guide roller 5 should be close to the plane P where the surface of the preparation suction plate 2 is located (see Fig. 1).
- the surfaces of the preparation suction plate 2 and the suction suction plate 3 are on different planes, which is more convenient for the operation of the staff.
- the preparation suction plate 2 and the suction suction plate 3 are respectively in a plane. P and plane Q, and the plane P where the stock suction plate 2 is located is located in front of the plane Q where the suction suction plate 3 is located, and has a certain distance D between the two planes.
- the surface of the preparation suction plate 2 and the surface of the suction suction plate 3 are on different inclined surfaces, and the inclination angle a thereof may be 15 to 60 degrees.
- a guide roller 15 is disposed near the other end of the suction suction plate 3, and the outermost line of the guide roller 15 and the unwinding guide roller 6 is parallel to the plane Q of the surface of the receiving suction plate 3 and is biased. Move a certain distance, such as 2 ⁇ 5mm, to prevent the roll material from being worn due to contact with the surface of the suction plate 3, and to avoid the frictional resistance caused by the contact when the roll material is unwound, to ensure smooth unwinding. get on.
- the suction plate 3 is movably mounted on the frame 1 along the vertical direction of the surface thereof relative to the guide roller 15 or the unwinding guide roller 6; the surface of the suction suction plate 3 is offset from the reel material when unwinding; When both the surface of the suction cup 3 and the web material are just in contact with each other, it is advantageous to firmly adsorb the web material on the receiving plate 3 by the adsorption device.
- the stock suction plate may also adopt a structure similar to that of the feed suction plate of the above embodiment.
- the second cutter moving mechanism may also adopt a chain, the chain is disposed along the second cutting slit, the second cutter is mounted on the chain, and the chain is driven by the sprocket to drive the second cutter along the second cutting Sew moves.
- the worker manually removes the cutter along the second slit and manually cuts the used roll material.
- a first cutter may be disposed beside the first slit end, and the first cutter may be moved by the first cutter moving mechanism (the first cutter moving mechanism may refer to the second cutter to move)
- the mechanism is designed to drive along the first slit and the material to be wound is cut.
Abstract
Disclosed is a receiver device for spooling materials, comprising a framework (1), a materials-prepared suction plate (2) and a materials-received suction plate (3). An operating section (4) is provided between the opposite ends of the materials-prepared suction plate (2) and the materials-received suction plate (3); a materials-prepared guide roller (5) and a winding and unwinding guide roller (6) are provided at the operation section (4); through holes (7) are provided on both the materials-prepared suction plate (2) and the materials-received suction plate (3); a first vacuum adsorption device (8) is provided on the back of the materials-prepared suction plate (2) and in the area containing all the through holes (7) on the materials-prepared suction plate (2); a second vacuum adsorption device (9) is provided on the back of the materials-received suction plate (3) and in the area containing all the through holes (7) on the materials-received suction plate (3); and a first cutting slot (10) is provided in the centre of the materials-prepared suction plate (2), and a second cutting slot (11) is provided in the centre of the materials-received suction plate (3). The receiver device has the advantages of regular and exact cutting, preventing the spooling materials from being damaged, easy alignment when being abutted to each other, and a relatively short operating time.
Description
用于卷筒材料的接料装置 技术领域 Feeding device for web material
本实用新型涉及卷筒材料的首尾对接技术， 具体地说， 涉及一种用于将后 续卷筒材料的首端对接到即将用完的卷筒材料的尾端上的接料装置。 The present invention relates to end-to-end docking techniques for web materials, and more particularly to a picking device for mating the leading end of a subsequent web of material to the trailing end of the web material to be used up.
背景技术 Background technique
现有用于卷筒材料 （如卷筒纸、 塑料薄膜卷、 塑料片材卷） 的放卷接料装 置， 一般采用压辊将前一卷筒材料的尾端和后续卷筒材料的首端以叠接形式压 合在一起， 再通过手动的切刀将压合处外的多余材料切断。 这种对接形式在实 践应用中， 存在以下技术缺陷： 其对接过程包括压合、 切断两个过程， 该两过 程为非平行作业过程， 作业时所担搁的时间较长， 影响生产效率； 另外， 对接 切断时， 切刀位置容易发生偏移， 以致切破或切坏卷筒材料。 The existing unwinding device for reel materials (such as web, plastic film roll, plastic sheet roll) generally uses a pressure roller to press the trailing end of the previous reel material and the leading end of the subsequent reel material. The spliced forms are pressed together and the excess material outside the nip is cut by a manual cutter. In the practical application, the docking form has the following technical defects: The docking process includes two processes of pressing and cutting, and the two processes are non-parallel working processes, which take a long time to work and affect production efficiency; When the butt is cut, the position of the cutter is easily offset, so that the web material is cut or cut.
发明内容 Summary of the invention
本实用新型所要解决的技术问题是提供一种用于卷筒材料的接料装置， 这 种接料装置对卷筒材料先切断、 后对接， 切断整齐、 准确， 接料时间短。 采用 的技术方案如下- 一种用于卷筒材料的接料装置， 其特征在于包括机架、 备料吸板及接料吸 板， 备料吸板和接料吸板均安装在机架上； 在备料吸板与接料吸板相对的端部 间具有工作区， 在工作区处设置有备料导辊和放卷导辊， 备利导辊和放卷导辊 分别靠近备料吸板的端部和接料吸板的端部； 所述的备料吸板和接料吸板上均 分布有通孔， 在备料吸板的背面且包含该备料吸板上所有通孔的区域处设有第
一真空吸附装置， 在接料吸板的背面且包含该接料吸板上所有通孔的区域处设 有第二真空吸附装置； 在备料吸板中部具有第一切断缝， 在接料吸板中部具有 第二切断缝。 The technical problem to be solved by the utility model is to provide a material picking device for a roll material. The material picking device cuts and then butches the roll material, and the cutting is neat and accurate, and the receiving time is short. The technical solution adopted is as follows - a receiving device for a roll material, characterized in that it comprises a frame, a material suction plate and a suction suction plate, and the preparation suction plate and the suction suction plate are all mounted on the frame; The preparation suction cup has a working area between the opposite ends of the suction plate, and the preparation guide roller and the unwinding guide roller are arranged at the working area, and the preparation guide roller and the unwinding guide roller are respectively adjacent to the end of the preparation suction plate and the connection. An end portion of the suction plate; a through hole is disposed in the preparation suction plate and the suction suction plate, and a portion is disposed on a back surface of the preparation suction plate and including all the through holes on the preparation suction plate a vacuum adsorption device, a second vacuum adsorption device is disposed on a back surface of the receiving suction plate and including all the through holes on the receiving suction plate; a first cutting slit is formed in the middle of the preparation suction plate, and the receiving suction plate is The middle has a second slit.
上述第一切断缝可以是设在备料吸板正面中部的条形凹槽。 The first slit may be a strip groove provided in the middle of the front surface of the stock suction plate.
优选所述的接料吸板由两块吸板组合而成， 所述的第二切断缝由该两块吸 板之间的间隙构成； 在该两块吸板上均分布有所述的通孔； 所述的第二真空吸 附装置包括分别设在该两块吸板背面的两个真空吸附装置。 Preferably, the receiving suction plate is composed of two suction plates, and the second cutting slit is formed by a gap between the two suction plates; the through holes are distributed on the two suction plates. The second vacuum adsorption device comprises two vacuum adsorption devices respectively disposed on the back sides of the two suction plates.
可以在第一切断缝端部旁设有第一切刀， 该第一切刀可在第一切刀移动机 构 （第一切刀移动机构可参考下述第二切刀移动机构进行设计） 的驱动下沿第 一切断缝移动， 对待接卷筒材料进行切断加工。 也可由工作人员手拿刀片沿第 一切断缝移动， 手工对待接卷筒材料进行切断加工。 A first cutter may be disposed beside the end of the first slit, and the first cutter may be designed by the first cutter moving mechanism (the first cutter moving mechanism may be designed with reference to the second cutter moving mechanism described below) Driven along the first cutting seam, the material to be wound is cut. It is also possible for the worker to take the blade along the first cutting seam and manually treat the web material for cutting.
优选机架上设有第二切刀装置， 第二切刀装置包括第二切刀和能够驱动第 二切刀沿第二切断缝移动的第二切刀移动机构， 第二切刀移动机构安装在机架 上， 第二切刀安装在第二切刀移动机构上， 第二切刀与第二切断缝位置相对应。 在第二切刀移动机构的驱动下， 第二切刀可沿第二切断缝移动， 对将用完的卷 筒材料进行切断加工。 进行切断加工之前， 第二切刀位于第二切断缝端部旁。 上述第二切刀移动机构可采用无杆气缸， 无杆气缸的缸体安装在机架上并且平 行于第二切断缝， 第二切刀安装在无杆气缸的滑块上， 采用气动方式驱动第二 切刀沿第二切断缝移动。 上述第二切刀移动机构也可采用链条， 链条沿第二切 断缝设置， 第二切刀安装在链条上， 通过链轮带动链条， 可驱动第二切刀沿第 二切断缝移动。 另外， 也可由工作人员手拿刀片沿第二切断缝移动， 手工对将 用完的卷筒材料进行切断加工。
优选所述的第一切断缝和第二切断缝为相互之间呈反方向倾斜的直缝， 其 倾斜角度一致。 Preferably, the second cutter device is disposed on the frame, and the second cutter device includes a second cutter and a second cutter moving mechanism capable of driving the second cutter to move along the second slit, the second cutter moving mechanism is installed On the frame, the second cutter is mounted on the second cutter moving mechanism, and the second cutter corresponds to the second slit position. Driven by the second cutter moving mechanism, the second cutter is movable along the second slit to cut the used web material. Before the cutting process, the second cutter is located beside the end of the second slit. The second cutter moving mechanism may adopt a rodless cylinder, the cylinder of the rodless cylinder is mounted on the frame and parallel to the second cutting slit, and the second cutter is mounted on the slider of the rodless cylinder and is pneumatically driven. The second cutter moves along the second slit. The second cutter moving mechanism may also adopt a chain, the chain is disposed along the second cutting slit, and the second cutter is mounted on the chain, and the chain is driven by the sprocket to drive the second cutter to move along the second cutting slit. Alternatively, the worker can manually remove the blade along the second slit and manually cut the used roll material. Preferably, the first slit and the second slit are straight slits which are inclined in opposite directions to each other, and the inclination angles thereof are uniform.
通常， 在靠近接料吸板的另一端部处设有导辊， 该导辊和放卷导辊的最外 沿的连线平行于接料吸板表面所处的平面且偏移一定距离。 Typically, a guide roller is provided adjacent the other end of the suction plate, the outermost line of the guide roller and the unwinding roller being parallel to the plane in which the surface of the suction plate is located and offset by a distance.
本实用新型的接料装置先通过真空吸附装置将即将用完的卷筒材料和待接 卷筒材料分别吸附在备料吸板和接料吸板上， 再对即将用完的卷筒材料和待接 卷筒材料分别切断， 卷筒材料需切断部分定位稳定， 切断整齐、 准确， 切断口 相匹配， 有效避免了切坏卷筒材料的现象发生， 而且对接时容易对齐， 操作时 间较短， 能够提高生产效率。 The material receiving device of the utility model firstly adsorbs the used roll material and the material to be connected to the material suction plate and the suction suction plate through the vacuum adsorption device, and then treats the material to be used up and to be used. The material of the reel is cut off separately, the material of the reel is stable and the cutting is neat and accurate, and the cutting mouth is matched, which effectively avoids the phenomenon of cutting the material of the reel, and is easy to align when docking, and the operation time is short. Increase productivity.
附图说明 DRAWINGS
图 1是本实用新型优选实施例的结构示意图； 1 is a schematic structural view of a preferred embodiment of the present invention;
图 2是图 1的 A向视图。 Figure 2 is a view taken along the line A in Figure 1.
具体实施方式 detailed description
参见图 1， 这种用于卷筒材料的接料装置包括机架 1、 备料吸板 2及接料吸 板 3， 备料吸板 2和接料吸板 3均安装在机架 1上， 备料吸板 2和接料吸板 3为 长方形状， 备料吸板 2用于对待接卷筒材料的切断加工， 接料吸板 3用于对原 有卷筒材料的切断加工、 以及与待接卷筒材料的对接加工。 在备料吸板 2与接 料吸板 3相对的端部间具有工作区 4，该工作区 4是为了原有卷筒材料和待接卷 筒材料进行放卷， 并保证原有卷筒材料和待接卷筒材料放卷时互不干扰； 在工 作区 4处设置有备料导辊 5和放卷导辊 6，该备料导辊 5和放卷导辊 6在卷筒材 料的放卷时主要起导向作用； 备料导辊 5和放卷导辊 6分别靠近备料吸板 5的 端部和接料吸板 6的端部， 即备料导辊 5靠近备料吸板 2的端部， 放卷导辊 6
靠近接料吸板 3的端部， 备料导辊 5和放卷导辊 6之间具有各自的卷筒材料通 过而互不影响的空间； 所述的备料吸板 2和接料吸板 3上均分布有通孔 7， 该通 孔 7—般均匀分布在备料吸板 5和接料吸板 6上且贯通整板。 在备料吸板 2的 背面且包含该备料吸板 2上所有通孔 7的区域处设有第一真空吸附装置 8，该第 一真空吸附装置 8用于通过通孔 7吸附备料吸板 2表面上的卷筒材料； 在接料 吸板 3的背面且包含该接料吸板 3上所有通孔 7的区域处设有第二真空吸附装 置 9，该第二真空吸附装置 9用于通过通孔 7吸附接料吸板 3表面上的卷筒材料; 该第一真空吸附装置 8、第二真空吸附装置 9可采用抽取空气的原理来实现， 如 通过真空泵抽取空气而形成负压， 使卷筒材料对应的吸附在备料吸板 2、接料吸 板 3的表面上， 以达到牢固定位的作用， 并便于切断。 Referring to Figure 1, the receiving device for the roll material comprises a frame 1, a stock suction plate 2 and a suction suction plate 3, and the preparation suction plate 2 and the suction suction plate 3 are all mounted on the frame 1, and the preparation is completed. The suction plate 2 and the suction suction plate 3 are rectangular, and the preparation suction plate 2 is used for cutting the material to be connected, and the suction suction plate 3 is used for cutting the original reel material and the to-be-rolled Docking of the barrel material. Between the end of the preparation suction plate 2 and the suction suction plate 3, there is a working area 4 for unwinding the original reel material and the material to be reeled, and to ensure the original reel material and The unwinding roll material does not interfere with each other when unwinding; at the work area 4, a preparation guide roller 5 and a unwinding guide roller 6 are provided, and the preparation guide roller 5 and the unwinding guide roller 6 are mainly unwinding of the reel material. The guiding guide roller 5 and the unwinding guide roller 6 are respectively adjacent to the end of the preparation suction plate 5 and the end of the receiving suction plate 6, that is, the end of the preparation guide roller 5 close to the preparation suction plate 2, and the winding guide Roller 6 Close to the end of the suction plate 3, between the preparation guide roller 5 and the unwinding guide roller 6, there is a space through which the respective reel materials pass without affecting each other; the preparation suction plate 2 and the suction suction plate 3 The through holes 7 are uniformly distributed, and the through holes 7 are uniformly distributed on the preparation suction plate 5 and the suction suction plate 6 and penetrate the entire plate. A first vacuum adsorption device 8 is provided on the back side of the preparation suction plate 2 and including all the through holes 7 in the preparation suction plate 2, and the first vacuum adsorption device 8 is for adsorbing the surface of the preparation suction plate 2 through the through hole 7. The upper reel material; a second vacuum adsorption device 9 is provided at the back of the receiving plate 3 and including all the through holes 7 in the receiving plate 3, and the second vacuum adsorption device 9 is used for passing The hole 7 adsorbs the roll material on the surface of the suction plate 3; the first vacuum adsorption device 8 and the second vacuum adsorption device 9 can be realized by the principle of extracting air, such as vacuum pumping air to form a negative pressure, so that the roll The corresponding material of the cylinder material is adsorbed on the surface of the preparation suction plate 2 and the suction suction plate 3 to achieve a firm positioning and to facilitate cutting.
在备料吸板 2中部具有第一切断缝 10， 在接料吸板 3中部具有第二切断缝 11 ; 该第一切断缝 10、 第二切断缝 11用于对切刀 （或刀片） 进行导向及限位， 使切刀 （或刀片） 沿相应的切断缝切断卷筒材料。 参见图 2， 第一切断缝 10和 第二切断缝 11为相互之间呈反方向倾斜的直缝， 其倾斜角度一致， 图中第一切 断缝 10的倾斜角度 b也就是第二切断缝 11的倾斜角度； 以保证待接卷筒材料 沿图 1 箭头方向翻转过来与原有卷筒材料对接时， 两者相配。 本实施例中， 第 一切断缝 10是设在备料吸板 2正面中部的条形凹槽。 接料吸板 3由两块吸板组 合而成， 所述的第二切断缝 11由该两块吸板之间的间隙构成； 在该两块吸板上 均分布有所述的通孔 7;所述的第二真空吸附装置 9包括分别设在该两块吸板背 面的两个真空吸附装置， 以保证能各自吸附其上的卷筒材料而又不妨碍切刀等 沿第二切断缝 11移动。 a first cutting slit 10 is provided in the middle of the preparation suction plate 2, and a second cutting slit 11 is provided in the middle of the receiving suction plate 3; the first cutting slit 10 and the second cutting slit 11 are used for guiding the cutter (or the blade) And the limit, so that the cutter (or blade) cuts the web material along the corresponding cutting seam. Referring to Fig. 2, the first slit 10 and the second slit 11 are straight slits which are inclined in opposite directions with each other, and the inclination angles thereof are the same. The inclination angle b of the first slit 10 in the drawing is the second slit 11 The angle of inclination; in order to ensure that the material of the to-be-rolled roll is turned over in the direction of the arrow of Figure 1, it is matched with the original roll material. In the present embodiment, the first slit 10 is a strip-shaped recess provided in the middle of the front surface of the stock suction plate 2. The suction suction plate 3 is composed of two suction plates, and the second cutting slit 11 is composed of a gap between the two suction plates; the through holes 7 are distributed on the two suction plates. The second vacuum adsorption device 9 includes two vacuum adsorption devices respectively disposed on the back surfaces of the two suction plates to ensure that the roll material on each of the suction plates can be adsorbed without hindering the cutting knife or the like along the second cutting seam. 11 moves.
本实施例中， 机架 1上设有第二切刀装置， 第二切刀装置包括第二切刀 12
和第二切刀移动机构，第二切刀移动机构采用无杆气缸 13，无扞气缸 13的缸体 安装在机架 1上并且平行于第二切断缝 11， 第二切刀 12安装在无杆气缸 13的 滑块 14上， 第二切刀 12与第二切断缝 11位置相对应。 进行切断加工之前， 第 二切刀 12位于第二切断缝 11端部旁， 采用气动方式驱动第二刀刀 12沿第二切 断缝 11移动， 对将用完的卷筒材料进行切断加工。 In this embodiment, the frame 1 is provided with a second cutter device, and the second cutter device includes a second cutter 12 And the second cutter moving mechanism, the second cutter moving mechanism adopts the rodless cylinder 13, the cylinder of the flawless cylinder 13 is mounted on the frame 1 and parallel to the second cutting slit 11, and the second cutter 12 is installed in the absence On the slider 14 of the rod cylinder 13, the second cutter 12 corresponds to the position of the second slit 11. Before the cutting process, the second cutter 12 is positioned beside the end of the second slit 11, and the second blade 12 is pneumatically driven to move along the second slit 11, and the used roll material is cut.
. 为了更好地将待接卷筒材料吸附在备料吸板 2上， 备料导辊 5的外沿或外 轮廓应接近备料吸板 2的表面所处的平面 P (参见图 1 )。 In order to better adsorb the to-be-rolled material to the stock suction plate 2, the outer edge or outer contour of the preparation guide roller 5 should be close to the plane P where the surface of the preparation suction plate 2 is located (see Fig. 1).
本实施例中， 备料吸板 2和接料吸板 3的表面处于不同的平面上， 这样更 有利于工作人员操作， 图 1中所示， 备料吸板 2和接料吸板 3分别处于平面 P 和平面 Q上， 且备料吸板 2所处的平面 P位于接料吸板 3所处平面 Q的前面， 两平面之间具有一定的距离 D。 为了便于对接操作， 备料吸板 2的表面和接料 吸板 3的表面处于不同的倾斜面上， 其倾斜角 a可为 15〜60度 a In this embodiment, the surfaces of the preparation suction plate 2 and the suction suction plate 3 are on different planes, which is more convenient for the operation of the staff. As shown in Fig. 1, the preparation suction plate 2 and the suction suction plate 3 are respectively in a plane. P and plane Q, and the plane P where the stock suction plate 2 is located is located in front of the plane Q where the suction suction plate 3 is located, and has a certain distance D between the two planes. In order to facilitate the docking operation, the surface of the preparation suction plate 2 and the surface of the suction suction plate 3 are on different inclined surfaces, and the inclination angle a thereof may be 15 to 60 degrees.
在靠近接料吸板 3的另一端部处设有导辊 15，该导辊 15和放卷导辊 6的最 外沿的连线平行于接料吸板 3表面所处的平面 Q且偏移一定距离， 如 2~5mm， 在卷筒材料放卷时， 以防止卷筒材料因接触接料吸板 3表面所造成的磨损、 以 及避免因接触所带来的磨擦阻力， 保证放卷顺利进行。 当上述两者之间的距离 较大时， 可通过调节缩小它们之间的距离， 在对接时以保证卷筒材料可牢固地 吸附在接料吸板 3上； 其调节可通过方式实现： 接料吸板 3可沿其表面的垂直 方向相对导辊 15或放卷导辊 6进行移动地装在机架 1上； 在放卷时接料吸板 3 表面偏移卷筒材料； 而在对接时接料吸板 3表面和卷筒材料两者刚好相触， 以 利于通过吸附装置牢固地将卷筒材料吸附在接料吸板 3上。 A guide roller 15 is disposed near the other end of the suction suction plate 3, and the outermost line of the guide roller 15 and the unwinding guide roller 6 is parallel to the plane Q of the surface of the receiving suction plate 3 and is biased. Move a certain distance, such as 2~5mm, to prevent the roll material from being worn due to contact with the surface of the suction plate 3, and to avoid the frictional resistance caused by the contact when the roll material is unwound, to ensure smooth unwinding. get on. When the distance between the two is relatively large, the distance between them can be adjusted and reduced, so as to ensure that the reel material can be firmly adsorbed on the receiving suction plate 3 during the docking; the adjustment can be realized by means: The suction plate 3 is movably mounted on the frame 1 along the vertical direction of the surface thereof relative to the guide roller 15 or the unwinding guide roller 6; the surface of the suction suction plate 3 is offset from the reel material when unwinding; When both the surface of the suction cup 3 and the web material are just in contact with each other, it is advantageous to firmly adsorb the web material on the receiving plate 3 by the adsorption device.
下面简述一下本接料装置的工作原理：
使用时， 首先在原有卷筒材料放卷时， 将待接的卷筒材料的首端绕过备料 导辊 5，并通过备料吸板 2处的第一真空吸附装置 8将其吸附在备料吸板 2上(其 首端端部必须超过备料吸板 2上的第一切断缝 10)，再由工作人员用刀片将待接 卷筒材料沿备料吸板 2上的第一切断缝 10切断； 当原有的卷筒材料放卷快结束 时， 开启接料吸板 3处的第二真空吸附装置 9，将原有的卷筒材料吸附在接料吸 板 3上， 然后启动无杆气缸 13， 使滑块 14沿无杆气缸 13的缸体滑动并驱动第 二切刀 12沿第二切断缝 11移动， 将原有的卷筒材料沿接料吸板 3上的第二切 断缝 11切断； 然后将已切好的待接卷筒材料翻过来， 与原有的卷筒材料对正， 粘上胶带， 将两者对接在一起， 即可继续放卷。 The following briefly describes the working principle of the receiving device: In use, first, when the original reel material is unwound, the leading end of the reel material to be connected is bypassed by the preparation guide roller 5, and is adsorbed to the preparation by the first vacuum adsorption device 8 at the preparation suction plate 2. On the plate 2 (the end of the first end must exceed the first cutting slit 10 on the stock suction plate 2), and then the worker cuts the material of the roll to be connected along the first cutting seam 10 on the stock suction plate 2 with a blade; When the original reel material is unwinding, the second vacuum adsorption device 9 at the suction suction plate 3 is opened, and the original reel material is adsorbed on the suction suction plate 3, and then the rodless cylinder 13 is activated. And sliding the slider 14 along the cylinder of the rodless cylinder 13 and driving the second cutter 12 to move along the second cutting slit 11, cutting the original web material along the second cutting slit 11 on the receiving plate 3. Then, turn over the cut to-be-rolled material, align it with the original reel material, stick the tape, and tie the two together to continue unwinding.
在其它实施方案中， 备料吸板也可采用与上述实施例中接料吸板类似的结 构。 In other embodiments, the stock suction plate may also adopt a structure similar to that of the feed suction plate of the above embodiment.
在其它实施方案中， 第二切刀移动机构也可采用链条， 链条沿第二切断缝 设置， 第二切刀安装在链条上， 通过链轮带动链条， 可驱动第二切刀沿第二切 断缝移动。 另外， 也可不设置第二切刀装置， 而由工作人员手拿切刀沿第二切 断缝移动， 手工对将用完的卷筒材料进行切断加工。 In other embodiments, the second cutter moving mechanism may also adopt a chain, the chain is disposed along the second cutting slit, the second cutter is mounted on the chain, and the chain is driven by the sprocket to drive the second cutter along the second cutting Sew moves. Alternatively, instead of providing the second cutter device, the worker manually removes the cutter along the second slit and manually cuts the used roll material.
在其它实施方案中， 也可以在第一切断缝端部旁设有第一切刀， 该第一切 刀可在第一切刀移动机构 （第一切刀移动机构可参考第二切刀移动机构进行设 计） 的驱动下沿第一切断缝移动， 对待接卷筒材料进行切断加工。
In other embodiments, a first cutter may be disposed beside the first slit end, and the first cutter may be moved by the first cutter moving mechanism (the first cutter moving mechanism may refer to the second cutter to move) The mechanism is designed to drive along the first slit and the material to be wound is cut.
Claims
1. 一种用于卷筒材料的接料装置， 其特征在于包括机架、 备料吸板及接料吸板， 备料吸板 和接料吸板均安装在机架上； 在备料吸板与接料吸板相对的端部间具有工作区， 在工作区处 设置有备料导辊和放卷导辊， 备料导辊和放卷导辊分别靠近备料吸板的端部和接料吸板的端 部； 所述的备料吸板和接料吸板上均分布有通孔， 在备料吸板的背面且包含该备料吸板上所 有通孔的区域处设有第一真空吸附装置， 在接料吸板的背面且包含该接料吸板上所有通孔的 区域处设有第二真空吸附装置； 在备料吸板中部具有第一切断缝， 在接.料吸板中部具有第二 切断缝。 A receiving device for a web material, comprising: a rack, a stock suction plate and a suction suction plate, wherein the preparation suction plate and the suction suction plate are all mounted on the frame; There is a working area between the opposite ends of the receiving suction plate, and a preparation guide roller and a discharge guide roller are arranged at the working area, and the preparation guide roller and the unwinding guide roller are respectively adjacent to the end of the preparation suction plate and the receiving suction plate. a through hole is disposed in the preparation suction plate and the suction suction plate, and a first vacuum adsorption device is disposed at a region on the back surface of the preparation suction plate and including all the through holes on the preparation suction plate, a second vacuum adsorption device is disposed on a back surface of the suction plate and including all the through holes on the suction plate; a first cutting slit is formed in a middle portion of the material suction plate, and a second cutting seam is formed in a middle portion of the suction plate .
2. 根据权利要求 1 所述的用于卷筒材料的接料装置， 其特征在于： 所述的接料吸板由两块 吸板组合而成， 所述的第二切断缝由该两块吸板之间的间隙构成； 在该两块吸板上均分布有 所述的通孔； 所述的第二真空吸附装置包括分别设在该两块吸板背面的两个真空吸附装置。 2. The picking device for a web material according to claim 1, wherein: the receiving suction plate is composed of two suction plates, and the second cutting slit is composed of the two pieces. The gap between the suction plates is configured; the through holes are distributed on the two suction plates; and the second vacuum adsorption device comprises two vacuum adsorption devices respectively disposed on the back sides of the two suction plates.
3. 根据权利要求 1 或 2所述的用于卷筒材料的接料装置， 其特征在于： 所述的第一切断缝 和第二切断缝为相互之间呈反方向倾斜的直缝， 其倾斜角度一致。 3. The picking device for a web material according to claim 1 or 2, wherein: the first slit and the second slit are straight slits inclined in opposite directions to each other, The angle of inclination is the same.
4. 根据权利要求 1 或 2所述的用于卷筒材料的接料装置， 其特征在于： 所述机架上设有第 二切刀装置， 第二切刀装置包括第二切刀和能够驱动第二切刀沿第二切断缝移动的第二切刀 移动机构， 第二切刀移动机构安装在机架上， 第二切刀安装在第二切刀移动机构上， 第二切 刀与第二切断缝位置相对应。 4. The picking device for a web material according to claim 1 or 2, wherein: the frame is provided with a second cutter device, and the second cutter device comprises a second cutter and capable a second cutter moving mechanism for driving the second cutter to move along the second cutting slit, the second cutter moving mechanism is mounted on the frame, the second cutter is mounted on the second cutter moving mechanism, and the second cutter is The position of the second slit is corresponding.
5. 根据权利要求 3 所述的用于卷筒材料的接料装置， 其特征在于： 所述机架上设有第二切 刀装置， 第二切刀装置包括第二切刀和能够驱动第二切刀沿第二切断缝移动的第二切刀移动 机构， 第二切刀移动机构安装在机架上， 第二切刀安装在第二切刀移动机构上， 第二切刀与 第二切断缝位置相对应。 5. The picking device for a web material according to claim 3, wherein: the frame is provided with a second cutter device, and the second cutter device includes a second cutter and is capable of driving a second cutter moving mechanism of the second cutter moving along the second cutting slit, the second cutter moving mechanism is mounted on the frame, the second cutter is mounted on the second cutter moving mechanism, the second cutter and the second cutter The position of the cut seam corresponds.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201120575863.3 | 2011-12-31 | ||
| CN 201120575863 CN202400660U (en) | 2011-12-31 | 2011-12-31 | Material receiving device for winding drum material |
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| WO2013097278A1 true WO2013097278A1 (en) | 2013-07-04 |
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| PCT/CN2012/001582 WO2013097278A1 (en) | 2011-12-31 | 2012-11-26 | Receiver device for spooling materials |
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| WO (1) | WO2013097278A1 (en) |
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| CN202400660U (en) * | 2011-12-31 | 2012-08-29 | 汕头市华鹰软包装设备总厂有限公司 | Material receiving device for winding drum material |
| CN103693479A (en) * | 2013-12-26 | 2014-04-02 | 无锡联威科技有限公司 | Semiautomatic seamless butt joint device |
| CN107379042A (en) * | 2017-09-06 | 2017-11-24 | 天津市天塑科技集团有限公司包装材料分公司 | The film splitter of film device is connect with absorption type |
| JP7344647B2 (en) * | 2019-02-18 | 2023-09-14 | 株式会社ディスコ | tape pasting device |
| CN111196518A (en) * | 2020-02-19 | 2020-05-26 | 四川成创包装机械科技有限公司 | Film rolling forming device for automatic packaging machine |
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| CN85106761A (en) * | 1984-10-26 | 1986-04-10 | 弗克有限公司 | The device that connects the packing tablet |
| EP0445561A2 (en) * | 1990-03-05 | 1991-09-11 | Sted Engineering S.R.L. | Double decoiler connectable to cutting and rewinding machines |
| JPH08225205A (en) * | 1995-02-17 | 1996-09-03 | Hitachi Koki Co Ltd | Splicer |
| CN201313760Y (en) * | 2008-09-28 | 2009-09-23 | 江阴市力达印刷包装机械有限公司 | Air suction material collection platform of product inspection machine and slitter |
| CN102030212A (en) * | 2010-11-24 | 2011-04-27 | 杭州珂瑞特机械制造有限公司 | Wide material splicing system and method |
| CN201952037U (en) * | 2010-11-24 | 2011-08-31 | 杭州珂瑞特机械制造有限公司 | Broad-width material splicing system |
| CN202400660U (en) * | 2011-12-31 | 2012-08-29 | 汕头市华鹰软包装设备总厂有限公司 | Material receiving device for winding drum material |
Also Published As
| Publication number | Publication date |
|---|---|
| CN202400660U (en) | 2012-08-29 |
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