WO2013089641A1 - Chemical texturing of monocrystalline silicon substrate - Google Patents

Chemical texturing of monocrystalline silicon substrate Download PDF

Info

Publication number
WO2013089641A1
WO2013089641A1 PCT/SG2011/000434 SG2011000434W WO2013089641A1 WO 2013089641 A1 WO2013089641 A1 WO 2013089641A1 SG 2011000434 W SG2011000434 W SG 2011000434W WO 2013089641 A1 WO2013089641 A1 WO 2013089641A1
Authority
WO
WIPO (PCT)
Prior art keywords
texturing
chemical
minutes
silicon wafer
salicylate
Prior art date
Application number
PCT/SG2011/000434
Other languages
French (fr)
Inventor
Shuyan XU
Shiyong HUANG
Original Assignee
Xu Shuyan
Huang Shiyong
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Xu Shuyan, Huang Shiyong filed Critical Xu Shuyan
Priority to PCT/SG2011/000434 priority Critical patent/WO2013089641A1/en
Priority to SG11201401172XA priority patent/SG11201401172XA/en
Publication of WO2013089641A1 publication Critical patent/WO2013089641A1/en

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09KMATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
    • C09K13/00Etching, surface-brightening or pickling compositions
    • C09K13/04Etching, surface-brightening or pickling compositions containing an inorganic acid
    • C09K13/06Etching, surface-brightening or pickling compositions containing an inorganic acid with organic material
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/02Details
    • H01L31/0236Special surface textures
    • H01L31/02363Special surface textures of the semiconductor body itself, e.g. textured active layers
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy

Definitions

  • the present invention provides a method for texturing a mono-crystalline silicon wafer, the method comprising: immersing said mono-crystalline silicon wafer in an aqueous solution of a salicylate, whose concentration ranges from about 0.5% to about 1% by weight for between about 5 minutes to about 10 minutes to produce generally a pyramical texture size of about 2 microns to about 4 microns; and heating said aqueous solution to a temperature between about 80 degree C to about 90 degree C.
  • a salicylate whose concentration ranges from about 0.5% to about 1% by weight for between about 5 minutes to about 10 minutes to produce generally a pyramical texture size of about 2 microns to about 4 microns
  • concentration of the salicylate ranges from about 0.5% to about 1% by weight and is in the form of a sodium, potassium or lithium salt.
  • the base hydroxide is at a concentration of about 2% to about 3% by weight.
  • a 125x125 mm 2 silicon wafer is immersed in the texturing chemical for a time ranging from about 5 minutes to about 10 minutes to produce generally a pyramidal texture - j
  • FIG. 1 illustrates a high-resolution scanning electron micrograph of a textured mono- crystalline silicon surface using a texturing chemical of the present invention
  • glycol may be added to increase wettability of the texturing chemical on the silicon surface and lithium salt of salicylate may be used.

Abstract

The present invention provides a texturing chemical (100) for forming pyramidal textures on a mono-crystalline silicon substrate to produce a light trapping layer within a silicon solar cell. The texturing chemical (100) contains a salicylate salt and sodium or potassium hydroxide. Texturing with this chemical (100) produces fine, uniform pyramidal texture of about 2 microns to about 4 microns at a fast process time of about 5 minutes to about 10 minutes on a 125 mm size silicon wafer.

Description

Chemical Texturing of Monocrystalline Silicon Substrate
Field of Invention
[001] The present invention relates to chemical texturing of monocrystalline silicon substrate in the manufacture of solar cells.
Background
[002] (100) surface orientated crystalline silicon wafers are usually Used for manufacturing silicon solar cell. Etching of silicon is highly anisotropic and this (l OO)-orientated wafers is advantageous in that the <1 1 1> planes act as etch stops layers and etching of the <100> and <1 10>-crystal planes form square-based pyramids with <1 1 1> inclined surfaces. These pyramidal structures enhance light trapping by multiple reflections, thereby increase coupling of light into a solar cell. This approach of forming pyramidal structures or texture on the surface of the silicon wafer has been used to increase solar energy conversion performance of monocrystalline solar cells.
[003] Known techniques of texturing monocyrstalline silicon wafer involves immersing the wafers in sodium or potassium hydroxide, isopropyl alcohol (IPA) and glycol at a temperature of about 65 to 95 degree C. However, this solution suffers from a high rate of evaporation of the IPA and high waste disposal costs of the spent chemicals.
[004] US Patent No. 6, 197,61 1 issued to Mitsubishi Denki KK describes the use of a silicon etching chemical containing sodium carbonate at a temperature range of about 80 - 100 degree C. This approach promises highly uniform silicon texturing at low production costs by doing away with the use of IPA.
[005] Despite development of many texturing chemicals, there still exists a need for another type of chemical recipe for texturing monocrystalline silicon wafers, especially with the general push for improving solar cell performance and lowering the manufacturing costs. Summary
[006] The following presents a simplified summary to provide a basic understanding of the present invention. This summary is not an extensive overview of the invention, and is not intended to identify key features of the invention. Rather, it is to present some of the inventive concepts of this invention in a generalised form as a prelude to the detailed description that is to follow.
[007] The present invention provides a chemical solution for texturing mono-crystalline silicon substrate to increase coupling of light into a solar cell. The texturing solution contains about salt of a salicylate in a base solution of sodium or potassium hydroxide. Advantageous use of the chemical solution includes fast texturing rate of about 5-10 minutes for a 125x125 mm2 monocrystalline silicon wafer and uniform distribution or density of texturing. In addition, the texturing chemical is environmentally friendly and can be disposed of without need for waste treament.
[008] In one embodiment, the present invention provides a texturing chemical for use in the manufacture of mono-crystalline silicon solar cell, with the texturing chemical comprising an aqueous solution of a salicylate.
[009] In another embodiment, the present invention provides a method for texturing a mono-crystalline silicon wafer, the method comprising: immersing said mono-crystalline silicon wafer in an aqueous solution of a salicylate, whose concentration ranges from about 0.5% to about 1% by weight for between about 5 minutes to about 10 minutes to produce generally a pyramical texture size of about 2 microns to about 4 microns; and heating said aqueous solution to a temperature between about 80 degree C to about 90 degree C.
[0010] In one embodiment of the texturing chemical, concentration of the salicylate ranges from about 0.5% to about 1% by weight and is in the form of a sodium, potassium or lithium salt. The base hydroxide is at a concentration of about 2% to about 3% by weight. In use, a 125x125 mm2 silicon wafer is immersed in the texturing chemical for a time ranging from about 5 minutes to about 10 minutes to produce generally a pyramidal texture - j
size of about 2 microns to about 4 microns when said texturing chemical is heated between about 80 to about 90 degree C.
Brief Description of the Drawings
[0011] This invention will be described by way of non-limiting embodiments of the present invention, with reference to the accompanying drawings, in which:
[0012] FIG. 1 illustrates a high-resolution scanning electron micrograph of a textured mono- crystalline silicon surface using a texturing chemical of the present invention; and
[0013] FIG. 2 illustrates reflectance of a textured mono-crystalline silicon surface using the texturing chemical of the present invention compared with reflectance of a mono-crystalline silicon surface before texturing.
Detailed Description
[0014] One or more specific and alternative embodiments of the present invention will now be described with reference to the attached drawings. It shall be apparent to one skilled in the art, however, that this invention may be practised without such specific details. Some of the details may not be described at length so as not to obscure the invention. For ease of reference, common reference numerals or series of numerals will be used throughout the figures when referring to the same or similar features common to the figures.
[0015] The present invention discloses a wet chemical texturing solution 100 for forming pyramidal structures on (lOO)-orientated silicon wafers. This texturing chemical solution 100 comprises sodium or potassium salt of salicylate, ie. HOC6H4COO-Na or HOC6H4COO-K. FIG. 1 shows a high resolution scanning electron microscope (SEM) micrograph of a mono-crystalline silicon wafer that has been chemically textured with the texturing chemical 100. As seen in FIG. 1 , the pyramidal textures are about 2 micron to about 4 microns at their bases and they are uniformly distributed over the silicon wafer surface.
[0016] In one embodiment, preparation of the texturing chemical 100 involves dissolving sodium or potassium salicylate to give a concentration of about 0.5 to about 1 % by weight in a base solution of about 2% to about 3 % by weight of sodium or potassium hydroxide. In use, a chemically polished silicon wafer is immersed in the texturing chemical 100, which is heated to between about 80 degree C to about 90 degree C and the texturing time for complete texturing on a 125 mm size silicon wafer is between about 5 minutes to about 10 minutes. During texturing, hydrogen gas is evolved. To ensure uniform texturing, such as to prevent streaking caused by release of hydrogen gas, the silicon wafers are mechanically agitated. Alternatively or in addition, the texturing solution is agitated during texturing.
[0017] Prior to texturing of a silicon wafer, each silicon wafer is cleaned, for example, in acetone to remove any organic contaminants that remain on the silicon surface. This cleaning step with acetone may be performed with or without an ultrasonic cleaner. This may then be followed by cleaning in an alcohol. Each wafer is then rinsed for about 5 to 10 minutes in deionised (DI) water and blown dry with nitrogen gas.
[0018] If the starting wafer surface is not yet chemically polished, there is a layer of mechanical saw damage on the silicon surface. The saw damage layer may contain abraded metal from the saw wire after a wafer is cut from an ingot; the saw damage layer may also contain grinding abrasive when the silicon surface is planarised on a polisher. This saw damage layer is removed by soaking the silicon wafer in a solution of about 20% sodium hydroxide or potassium hydroxide for between about 10 minutes to about 15 minutes. This is followed by neutralisation with 10% hydrochloric acid and a final rinse with DI water.
[0019] In carrying out an experiment to verify the present invention, 5 pieces of 125x125 mm2 monocrystalline silicon wafers with (100) crystal surface were cleaned and chemically polished. Reflectance of the chemically polished silicon wafers were then measured with a spectro radiometer using a standard 150 mm diameter integrating sphere covering a wavelength from about 200 nm to about 2500 nm. FIG. 2 shows the reflectance characteristic in the 400-800 nm spectrum of the untextured silicon wafers. The polished silicon wafers were then chemically textured by immersing them in the texturing chemical 100 and the reflectance characteristics of the textured silicon wafers were again measured with the spectroradiometer. As can be seen in FIG. 2, the reflectance of the textured silicon surfaces is significantly reduced from about 12% to about 3%. The reduced reflectance of the textured silicon surface means an increase in light trapping, which will lead to higher conversion performance of solar cells.
[0020] An advantage of the present invention is the fast rate of texturing according to the present invention. The short process time of between 5-10minutes will contribute to lowering the overall costs of manufacturing solar cells. In addition, the present texturing chemical recipe does not suffer from the variability of IPA concentration of conventional texturing recipe; this means that there is little or no variability in the distribution or density of the pyramidal structures formed with the texturing chemical 100. Another advantage of the present invention is that the salt of salicylate is not poisonous; in other words, this texturing chemical is environmentally friendly and can be disposed of without need for any waste treatment. This texturing chemical 100 can substitute the conventional texturing chemical with only minor changes, if any, to the existing manufacturing processes.
[0021] While specific embodiments have been described and illustrated, it is understood that many changes, modifications, variations and combinations thereof could be made to the present invention without departing from the scope of the present invention. For example, glycol may be added to increase wettability of the texturing chemical on the silicon surface and lithium salt of salicylate may be used.

Claims

1. A texturing chemical for use in the manufacture of mono-crystalline silicon solar cell comprising:
an aqueous solution of a salicylate.
2. A texturing chemical according to claim 1 , wherein concentration of the salicylate solution ranges from about 0.5 % to about 1% by weight.
3. A texturing chemical according to claim 1 or 2, wherein the salicylate is in the form of a sodium, potassium or lithium salt.
4. A texturing chemical according to any one of claims 1-3, further comprising sodium or potassium hydroxide at a concentration ranging from about 2% to about 3% by weight.
5. Use of a texturing chemical according to any one of claims 1 -4, wherein a silicon wafer is immersed in said texturing chemical for a time ranging from about 5 minutes to about 10 minutes to produce generally a pyramidal texture size of about 2 microns to about 4 microns when said texturing chemical is heated between about 80 to about 90 degree C.
6. A method of texturing a mono-crystalline silicon wafer, said method comprising: immersing said mono-crystalline silicon wafer in an aqueous solution of a salicylate, whose concentration ranges from about 0.5% to about 1 % by weight for between about 5 minutes to about 10 minutes to produce generally a pyramical texture size of about 2 microns to about 4 microns; and
heating said aqueous solution to a temperature between about 80 degree C to about 90 degree C.
7. A method according to claim 6, wherein said salicylate is in the form of sodium, potassium or lithium salt.
8. A method according to claim 6 or 7, further comprising: adding sodium or potassium hydroxide into said aqueous solution at a concentration ranging from about 2% to about 3% by weight.
9. A method according to any one of claims 6-8, fu rther comprising:
rinsing said silicon wafer in an aqueous solution of hydrochloric acid followed by rinsing it in deionised water,
10. A method according to any one of claims 6-9 is preceded by:
cleaning said silicon wafer in acetone and rinsing it in deionised water.
1 1. A method according to claim 10, wherein said cleaning in acetone is followed by cleaning in an alcohol.
12. A method according to claim 10 or 1 1 , wherein said cleaning and rinsing are carried out in an ultrasonic cleaner.
PCT/SG2011/000434 2011-12-12 2011-12-12 Chemical texturing of monocrystalline silicon substrate WO2013089641A1 (en)

Priority Applications (2)

Application Number Priority Date Filing Date Title
PCT/SG2011/000434 WO2013089641A1 (en) 2011-12-12 2011-12-12 Chemical texturing of monocrystalline silicon substrate
SG11201401172XA SG11201401172XA (en) 2011-12-12 2011-12-12 Chemical texturing of monocrystalline silicon substrate

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
PCT/SG2011/000434 WO2013089641A1 (en) 2011-12-12 2011-12-12 Chemical texturing of monocrystalline silicon substrate

Publications (1)

Publication Number Publication Date
WO2013089641A1 true WO2013089641A1 (en) 2013-06-20

Family

ID=48612954

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/SG2011/000434 WO2013089641A1 (en) 2011-12-12 2011-12-12 Chemical texturing of monocrystalline silicon substrate

Country Status (2)

Country Link
SG (1) SG11201401172XA (en)
WO (1) WO2013089641A1 (en)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
RU2600076C1 (en) * 2015-07-08 2016-10-20 Федеральное государственное бюджетное учреждение науки Физико-технический институт им. А.Ф. Иоффе Российской академии наук Method of producing light-absorbing silicon structure
CN108219071A (en) * 2018-01-19 2018-06-29 温岭汉德高分子科技有限公司 A kind of chondroitin sulfate of fine-hair maring using monocrystalline silicon slice-poly-(Vinyl pyrrolidone-vinylpyridine)The preparation method of copolymer
EP3840060A1 (en) * 2019-12-18 2021-06-23 Commissariat à l'Energie Atomique et aux Energies Alternatives Method for forming patterns on the surface of a silicon crystalline substrate
CN115261995A (en) * 2022-08-11 2022-11-01 陕西科技大学 Crystal face micro-structuring auxiliary agent and preparation method and application thereof

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4137123A (en) * 1975-12-31 1979-01-30 Motorola, Inc. Texture etching of silicon: method
US6451218B1 (en) * 1998-03-18 2002-09-17 Siemens Solar Gmbh Method for the wet chemical pyramidal texture etching of silicon surfaces
US20090266414A1 (en) * 2006-05-02 2009-10-29 Mimasu Semiconductor Industry Co., Ltd. Process for producing semiconductor substrate, semiconductor substrate for solar application and etching solution
KR20100094479A (en) * 2007-10-31 2010-08-26 미쓰비시 가가꾸 가부시키가이샤 Etching method and method for manufacturing optical/electronic device using the same
US20100269903A1 (en) * 2007-12-04 2010-10-28 Mimasu Semiconductor Industry Co., Ltd. Process for producing polycrystalline silicon substrate and polycrystalline silicon substrate
US20110092074A1 (en) * 2007-12-06 2011-04-21 Fraunhofer-Gesellschaft Zur Forderung Der Angewandten Forschung E.V. Texturing and cleaning agent for the surface treatment of wafers and use thereof

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4137123A (en) * 1975-12-31 1979-01-30 Motorola, Inc. Texture etching of silicon: method
US6451218B1 (en) * 1998-03-18 2002-09-17 Siemens Solar Gmbh Method for the wet chemical pyramidal texture etching of silicon surfaces
US20090266414A1 (en) * 2006-05-02 2009-10-29 Mimasu Semiconductor Industry Co., Ltd. Process for producing semiconductor substrate, semiconductor substrate for solar application and etching solution
KR20100094479A (en) * 2007-10-31 2010-08-26 미쓰비시 가가꾸 가부시키가이샤 Etching method and method for manufacturing optical/electronic device using the same
US20100269903A1 (en) * 2007-12-04 2010-10-28 Mimasu Semiconductor Industry Co., Ltd. Process for producing polycrystalline silicon substrate and polycrystalline silicon substrate
US20110092074A1 (en) * 2007-12-06 2011-04-21 Fraunhofer-Gesellschaft Zur Forderung Der Angewandten Forschung E.V. Texturing and cleaning agent for the surface treatment of wafers and use thereof

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
RU2600076C1 (en) * 2015-07-08 2016-10-20 Федеральное государственное бюджетное учреждение науки Физико-технический институт им. А.Ф. Иоффе Российской академии наук Method of producing light-absorbing silicon structure
CN108219071A (en) * 2018-01-19 2018-06-29 温岭汉德高分子科技有限公司 A kind of chondroitin sulfate of fine-hair maring using monocrystalline silicon slice-poly-(Vinyl pyrrolidone-vinylpyridine)The preparation method of copolymer
CN108219071B (en) * 2018-01-19 2020-03-10 温岭汉德高分子科技有限公司 Preparation method of chondroitin sulfate-poly (vinylpyrrolidone-vinylpyridine) copolymer for texturing monocrystalline silicon wafers
EP3840060A1 (en) * 2019-12-18 2021-06-23 Commissariat à l'Energie Atomique et aux Energies Alternatives Method for forming patterns on the surface of a silicon crystalline substrate
CN115261995A (en) * 2022-08-11 2022-11-01 陕西科技大学 Crystal face micro-structuring auxiliary agent and preparation method and application thereof
CN115261995B (en) * 2022-08-11 2023-07-21 陕西科技大学 Crystal face micro-structuring auxiliary agent and preparation method thereof

Also Published As

Publication number Publication date
SG11201401172XA (en) 2014-09-26

Similar Documents

Publication Publication Date Title
TWI472049B (en) Method of fabricating solar cell
US8329046B2 (en) Methods for damage etch and texturing of silicon single crystal substrates
US8084280B2 (en) Method of manufacturing a solar cell using a pre-cleaning step that contributes to homogeneous texture morphology
US20100051099A1 (en) Solar cell and method for manufacturing the same
Kulesza et al. Time efficient texturization of multicrystalline silicon in the HF/HNO3 solutions and its effect on optoelectronic parameters of solar cells
CN102822990A (en) Method for single side texturing
TW201135956A (en) Surface processing method of silicon substrate for solar cell, and manufacturing method of solar cell
WO2013089641A1 (en) Chemical texturing of monocrystalline silicon substrate
TWI513021B (en) Solar cell and its manufacturing method
US20130252427A1 (en) Method for cleaning textured silicon wafers
Sreejith et al. An additive-free non-metallic energy efficient industrial texturization process for diamond wire sawn multicrystalline silicon wafers
WO2012115519A2 (en) Solar cell and method for manufacturing such a solar cell
JP5509410B2 (en) Method for manufacturing silicon substrate for solar cell
TWI489639B (en) Solar cell wafer, solar cell wafer manufacturing method, solar cell manufacturing method, and solar cell module manufacturing method
EP2711989A1 (en) Etching composition and method for etching a semiconductor wafer
Marstein et al. Acidic texturing of multicrystalline silicon wafers
JP2022545188A (en) Perovskite/silicon tandem photovoltaic device
WO2013055290A1 (en) Alkaline solution for texturing monocrystalline silicon substrate
Angermann et al. Wet-chemical treatment and electronic interface properties of silicon solar cell substrates
US20110180132A1 (en) Texturing and damage etch of silicon single crystal (100) substrates
Sreejith et al. Optimization of MACE black silicon surface morphology in multi-crystalline wafers for excellent opto-electronic properties
JP2007134667A (en) Substrate equipped with anti-reflection layer and its manufacturing method
CN111040766B (en) Polycrystalline silicon wafer texturing solution, preparation method of black silicon material and application of black silicon material in accelerating PERC battery LeTID recovery
JP5745598B2 (en) Surface treatment method for solar cell substrate
Mannai et al. Enhancement of optoelectronic properties in multicrystalline silicon via combination of grooving grain boundaries and porous silicon gettering

Legal Events

Date Code Title Description
121 Ep: the epo has been informed by wipo that ep was designated in this application

Ref document number: 11877289

Country of ref document: EP

Kind code of ref document: A1

NENP Non-entry into the national phase

Ref country code: DE

122 Ep: pct application non-entry in european phase

Ref document number: 11877289

Country of ref document: EP

Kind code of ref document: A1