WO2013085045A1 - プラズマ発生装置 - Google Patents
プラズマ発生装置 Download PDFInfo
- Publication number
- WO2013085045A1 WO2013085045A1 PCT/JP2012/081827 JP2012081827W WO2013085045A1 WO 2013085045 A1 WO2013085045 A1 WO 2013085045A1 JP 2012081827 W JP2012081827 W JP 2012081827W WO 2013085045 A1 WO2013085045 A1 WO 2013085045A1
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- WIPO (PCT)
- Prior art keywords
- plasma
- opening end
- electrodes
- dielectric film
- fluid circulation
- Prior art date
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Images
Classifications
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05H—PLASMA TECHNIQUE; PRODUCTION OF ACCELERATED ELECTRICALLY-CHARGED PARTICLES OR OF NEUTRONS; PRODUCTION OR ACCELERATION OF NEUTRAL MOLECULAR OR ATOMIC BEAMS
- H05H1/00—Generating plasma; Handling plasma
- H05H1/24—Generating plasma
- H05H1/2406—Generating plasma using dielectric barrier discharges, i.e. with a dielectric interposed between the electrodes
- H05H1/2437—Multilayer systems
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61L—METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
- A61L9/00—Disinfection, sterilisation or deodorisation of air
- A61L9/16—Disinfection, sterilisation or deodorisation of air using physical phenomena
- A61L9/22—Ionisation
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
- F24F8/00—Treatment, e.g. purification, of air supplied to human living or working spaces otherwise than by heating, cooling, humidifying or drying
- F24F8/10—Treatment, e.g. purification, of air supplied to human living or working spaces otherwise than by heating, cooling, humidifying or drying by separation, e.g. by filtering
- F24F8/192—Treatment, e.g. purification, of air supplied to human living or working spaces otherwise than by heating, cooling, humidifying or drying by separation, e.g. by filtering by electrical means, e.g. by applying electrostatic fields or high voltages
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/0026—Apparatus for manufacturing conducting or semi-conducting layers, e.g. deposition of metal
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05H—PLASMA TECHNIQUE; PRODUCTION OF ACCELERATED ELECTRICALLY-CHARGED PARTICLES OR OF NEUTRONS; PRODUCTION OR ACCELERATION OF NEUTRAL MOLECULAR OR ATOMIC BEAMS
- H05H1/00—Generating plasma; Handling plasma
- H05H1/24—Generating plasma
- H05H1/2406—Generating plasma using dielectric barrier discharges, i.e. with a dielectric interposed between the electrodes
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
- F24F8/00—Treatment, e.g. purification, of air supplied to human living or working spaces otherwise than by heating, cooling, humidifying or drying
- F24F8/30—Treatment, e.g. purification, of air supplied to human living or working spaces otherwise than by heating, cooling, humidifying or drying by ionisation
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01T—SPARK GAPS; OVERVOLTAGE ARRESTERS USING SPARK GAPS; SPARKING PLUGS; CORONA DEVICES; GENERATING IONS TO BE INTRODUCED INTO NON-ENCLOSED GASES
- H01T19/00—Devices providing for corona discharge
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01T—SPARK GAPS; OVERVOLTAGE ARRESTERS USING SPARK GAPS; SPARKING PLUGS; CORONA DEVICES; GENERATING IONS TO BE INTRODUCED INTO NON-ENCLOSED GASES
- H01T23/00—Apparatus for generating ions to be introduced into non-enclosed gases, e.g. into the atmosphere
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05H—PLASMA TECHNIQUE; PRODUCTION OF ACCELERATED ELECTRICALLY-CHARGED PARTICLES OR OF NEUTRONS; PRODUCTION OR ACCELERATION OF NEUTRAL MOLECULAR OR ATOMIC BEAMS
- H05H2245/00—Applications of plasma devices
- H05H2245/30—Medical applications
- H05H2245/36—Sterilisation of objects, liquids, volumes or surfaces
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A50/00—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE in human health protection, e.g. against extreme weather
- Y02A50/20—Air quality improvement or preservation, e.g. vehicle emission control or emission reduction by using catalytic converters
Definitions
- the present invention relates to a plasma generator and a plasma generation method.
- the conventional technology aiming at air quality control in the living environment is generally physical control represented by a filter.
- Physical control can capture relatively large dust and dirt floating in the air and bacteria and viruses depending on the size of the filter hole.
- innumerable adsorption sites such as activated carbon
- malodorous odor molecules can be captured.
- a so-called passive type plasma generator that reacts bacteria and viruses floating in the atmosphere (hereinafter referred to as floating bacteria) or malodorous substances (hereinafter referred to as odor) with ions and radicals within a limited volume in the device.
- odor malodorous substances
- Ions and radicals generated in the plasma generator are released into a closed space (for example, a living room, a toilet, or a passenger car) that has a larger volume than (1), and ions and radicals in the atmosphere and floating bacteria
- active type plasma generator that reacts by collision with odors
- the advantage of the passive plasma generator is that a high concentration of ions and radicals are generated by generating plasma in a small volume, so that a high sterilizing effect and deodorizing effect are expected.
- the size of the device is increased, and ozone is likely to be generated as a by-product from the generation of plasma, so that ozone does not leak out of the device.
- the advantage of the active plasma generator of (2) is that the device can be made relatively small.
- bacteria attached to the surface of clothing and household goods hereinafter referred to as
- sterilization of adhering bacteria and decomposition of odor adsorbed on the surface can be expected.
- the disadvantage is that ions and radicals are diffused in a very large closed space compared to the volume of the device, so the concentration is low, so that only active species with a long life cannot be expected to be sterilized or deodorized. It is a point that does not get. As a result, a deodorizing effect can hardly be expected in a space with a high odor concentration (a concentration about 10,000 times higher than the active species concentration).
- the inventor of the present application simultaneously performs two functions: a passive function that generates plasma to deodorize ions and radicals, and an active function that releases the ions and radicals to sterilize attached bacteria.
- a passive function that generates plasma to deodorize ions and radicals
- an active function that releases the ions and radicals to sterilize attached bacteria.
- the present inventor has a pair of electrodes provided with a dielectric film on at least one of the opposing surfaces, and plasma discharge is performed by applying a predetermined voltage between the electrodes. Improvements have been made to plasma generators that are configured so that fluid flow holes are provided therethrough.
- the inventor of the present application uses a material, structure or thickness of a dielectric film provided on the electrode, or a predetermined voltage in order to suppress the generation of ozone and increase the concentration of ions and radicals in the above plasma generator.
- the voltage value or pulse width is examined as the pulse voltage.
- ions and radicals are predominantly generated at the opening end of the fluid flow hole in each electrode, and in portions other than the opening end in each electrode. It has been found that ozone is generated predominantly.
- the present invention has the function of increasing the amount of ions and radicals generated while suppressing the generation of ozone, and deodorizing with ions and radicals, and releasing the ions and radicals outside the apparatus to cause floating bacteria and adherent bacteria.
- the main desired task is to have a function of sterilizing and sufficiently exerting the function.
- the plasma generator according to the present invention has a pair of electrodes provided with a dielectric film on at least one of the opposing surfaces, and a plasma discharge is performed by applying a predetermined voltage between the electrodes. It is configured such that a fluid circulation hole is provided at each location and these are penetrated, and that plasma is generated only at an opening end portion that forms the fluid circulation hole between the pair of electrodes.
- the corresponding part means that the fluid flow holes formed in both electrodes are substantially at the same position and are opposed to each other when viewed from the direction of the face plate of the electrode, and are orthogonal coordinates. In the system, when a pair of electrodes having an xy plane shape is viewed from the z-axis direction, the coordinate positions of both electrodes are substantially the same (x, y).
- the plasma is generated only at the opening end portion that forms the fluid flow hole between the pair of electrodes, the plasma is generated only at the opening end portion to generate ions or radicals. Can be generated predominantly, and no plasma is generated in portions other than the open end where ozone is predominantly generated.
- the amount of ions and radicals generated can be increased while suppressing the generation of ozone, the function of deodorizing the ions and radicals, and the ions and radicals released to the outside of the device to adhere to floating bacteria The function of sterilizing bacteria can be fully exhibited.
- a spacer for forming a plasma forming gap between the electrodes 21 and 22 is not required, but a gap is provided between the opposing surfaces. Can be formed.
- the opposing distance of the opening end portion forming the fluid circulation hole in the pair of electrodes is other than the opening end portion. It is configured to be smaller than the facing distance between the portions, and when a predetermined voltage is applied between the pair of electrodes, it is desirable to perform plasma discharge only at the opening end portion that forms the fluid circulation hole. If this is the case, the plasma is applied only to the opening end portion forming the fluid flow hole by simply adjusting the facing distance of the opening end portion forming the fluid flow hole in the pair of electrodes and the facing distance of the portion other than the opening end portion. Can be generated.
- the dielectric film formed on the opening end portion forming the fluid circulation hole It is desirable that the thickness is larger than the thickness of the dielectric film formed in a portion other than the opening end. If this is the case, plasma can be generated only at the open end portion where the fluid circulation hole is formed by simply adjusting the film thickness of the dielectric film.
- the dielectric film formed on the entire circumference of the opening end is formed with a dielectric formed on a portion other than the opening end. It is desirable that it is thicker than the film thickness.
- the difference between the thickness of the dielectric film formed at the opening end and the thickness of the dielectric film formed at a portion other than the opening end is 1 ⁇ m or more and 500 ⁇ m or less. desirable.
- a plasma generation preventing member for preventing the generation of plasma is provided in a portion other than the opening end portion forming the fluid circulation hole of each electrode.
- the corresponding part means that the fluid flow holes formed in both electrodes are substantially at the same position and are opposed to each other when viewed from the direction of the face plate of the electrode, and are orthogonal coordinates. In the system, when a pair of electrodes having an xy plane shape is viewed from the z-axis direction, the coordinate positions of both electrodes are substantially the same (x, y).
- the plasma generation preventing member is provided in a portion other than the opening end that forms the fluid flow hole, the plasma is generated in the opening end but generated in the portion other than the opening end. Plasma can be reduced. In the plasma at the opening end, ions and radicals are generated predominantly, and in the plasma other than the opening end, ozone is generated predominantly. In addition, the amount of ions and radicals generated can be increased, and the function of deodorizing the ions and radicals and the function of releasing the ions and radicals outside the device to sterilize the floating bacteria and adherent bacteria are fully demonstrated. become able to. By providing a dielectric film on at least one of the pair of electrodes, a gap is formed between the opposing surfaces while eliminating the need for a spacer for forming a plasma forming gap between the electrodes. be able to.
- the plasma generation preventing member When the plasma generation preventing member is too far away from the opening end of the fluid circulation hole, ozone is generated predominantly. Therefore, it is desirable that the plasma generation preventing member is provided outside the range of 0 ⁇ m to 500 ⁇ m from the opening end that forms the fluid circulation hole.
- the plasma generation preventing member includes It is desirable to be provided on the entire portion other than the opening end portion between the pair of electrodes.
- the plasma generation preventing member is made of a low dielectric material having a relative dielectric constant of 30 or less.
- plasma generation preventing member If there is a gap between the plasma generation preventing member and the opposing surface of each electrode or the dielectric film, plasma may be generated in the gap. For this reason, it is desirable that the plasma generation preventing member is in close contact with the opposing surface of each electrode or the dielectric film.
- the pair of electrodes are bonded by the plasma generation preventing member. Is desirable.
- the plasma generation preventing member is sandwiched and fixed between the pair of electrodes.
- a fixing member for fixing the pair of electrodes facing each other is required.
- a blower mechanism is provided upstream or downstream of the fluid circulation hole, It is desirable that the air flow is configured to flow through the fluid circulation hole by a blower mechanism.
- the flow velocity of the wind passing through the fluid circulation hole by the air blowing mechanism is in a range of 0.1 m / s to 10 m / s.
- the film thickness of the dielectric film can be easily controlled by forming the dielectric film by a thermal spraying method.
- the voltage applied to each of the electrodes is pulsed, It is desirable that the peak value is in the range of 100 V to 5000 V and the pulse width is in the range of 0.1 ⁇ s to 300 ⁇ s.
- another plasma generator according to the present invention for simultaneously realizing both sterilization and deodorization of adhering bacteria has a pair of electrodes provided with a dielectric film on at least one of the opposing surfaces, and a predetermined voltage between the electrodes.
- plasma is discharged by providing a fluid flow hole at a corresponding position of each electrode so that they pass therethrough, and a through hole is provided in one electrode separately from the fluid flow hole.
- the through hole is configured such that the opening on the opposite surface side is closed by the other electrode, and the thickness of the dielectric film formed at the opening end portion forming the fluid circulation hole and the through hole
- the film thickness of the dielectric film formed at the opening end portion forming the film is larger than the film thickness of the dielectric film formed at the portion other than the opening end portion.
- the fluid that has passed through the fluid circulation hole can be further brought into contact with the plasma through the through hole, or the fluid before passing through the fluid circulation hole can be brought into contact with the plasma through the through hole. Can be contacted in advance. Thereby, the production amount of ions and radicals can be increased.
- the film thickness of the dielectric film formed at the opening end portion that forms the fluid circulation hole and the film thickness of the dielectric film formed at the opening end portion that forms the through hole are portions other than these opening end portions.
- another plasma generator according to the present invention for simultaneously realizing both sterilization and deodorization of adhering bacteria has a pair of electrodes provided with a dielectric film on at least one of the opposing surfaces, and a predetermined voltage between the electrodes.
- plasma is discharged by providing a fluid flow hole at a corresponding position of each electrode so that they pass therethrough, and a through hole is provided in one electrode separately from the fluid flow hole.
- the through hole is configured so that the opening on the opposite surface side is closed by the other electrode, and an opening end portion that forms a fluid flow hole between the pair of electrodes and the through hole are formed.
- a plasma generation preventing member is provided in a portion other than the opening end portion and the portion facing the opening end portion.
- the fluid that has passed through the fluid circulation hole can be further brought into contact with the plasma through the through hole, or the fluid before passing through the fluid circulation hole can be brought into contact with the plasma through the through hole. Can be contacted in advance. Thereby, the production amount of ions and radicals can be increased.
- the plasma generation preventing member is provided in the opening end portion that forms the fluid flow hole between the pair of electrodes, and the opening end portion that forms the through hole and the portion opposite to the opening end portion, While generating plasma at the opening end, plasma generated at portions other than the opening end can be reduced. In the plasma at the opening end, ions and radicals are generated predominantly, and in the plasma other than the opening end, ozone is generated predominantly.
- the amount of ions and radicals generated can be increased, and the function of deodorizing the ions and radicals and the function of releasing the ions and radicals outside the device to sterilize the floating bacteria and adherent bacteria are fully demonstrated. become able to.
- another plasma generator according to the present invention for realizing both sterilization and deodorization of adhering bacteria is provided with a pair of electrodes facing each other, and a plasma discharge is performed by applying a predetermined voltage between the electrodes.
- Each electrode has an insulating substrate, a conductive film formed on the opposing surface of the insulating substrate, and a dielectric film formed on the conductive film.
- Fluid flow holes are provided at corresponding locations, respectively, and are configured to pass therethrough, and the conductive film is selectively formed in a predetermined region where plasma discharge is performed on the opposing surface of the insulating substrate. It is characterized by being.
- an insulating substrate such as a ceramic substrate is used, a region for plasma discharge is specified, and a conductive film is selectively applied to the region.
- chemical species generated by plasma discharge can be selected, and active species such as ions and radicals can be generated predominantly or ozone can be generated predominantly.
- the region where the conductive film is formed is changed according to the application, and the generation of active species such as ions and radicals and the generation of ozone are controlled to ensure sterilization while ensuring safety. The deodorizing effect can be improved.
- the conductive film is a region (A) within 1 mm from the opening periphery of the fluid circulation hole on the opposing surface of the insulating substrate. It is preferable to be formed.
- the conductive film is formed in a region (B) of the opposing surface of the insulating substrate that is more than 1 mm away from the opening periphery of the fluid circulation hole. Is preferred.
- the said electrically conductive film is the area
- the conductive film formed in the region (A) and the conductive film formed in the region (B) are electrically separated from each other, By selecting whether to flow, it is possible to switch between active species such as ions and plasma, and ozone, which are predominantly generated.
- the present inventor changed the ratio of the region (A) and the region (B) using three types of electrodes having different through-hole arrangements, and caused plasma discharge under the following conditions to obtain the number of ions and Changes in ozone concentration were investigated.
- Applied voltage 700V
- Pulse width 5 ⁇ s
- Frequency 1 kHz
- Blower A fan is installed so that the wind speed of 2 m / s passes through the through hole of the electrode.
- -Ion number measurement measured at a distance of 100 mm from the electrode with an air ion meter.
- Ozone concentration measurement Measured by setting the sampling tube of the ozone concentration meter at a distance of 10 mm from the electrode.
- the dielectric film should be formed only on and near the conductive film. preferable.
- the surface roughness (Rz) of the dielectric layer is preferably 1 to 100 ⁇ m.
- the insulating substrate is formed of a material containing at least one compound selected from the group consisting of CaO, Al 2 O 3 , SiO 2 , B 2 O 3 , ZrO 2 , and TiO 2. It is preferable that
- the dielectric film is formed of a material containing at least one element selected from the group consisting of Ba, Ti, Ca, Zr, Sr, Y, and Mg as its constituent elements. Is preferred. Furthermore, as such a material, a material containing at least one compound selected from the group consisting of oxides, carbides, nitrides, and borides is suitably used.
- the conductive film is formed of a material containing at least one element selected from the group consisting of Ag, Au, Cu, Ni, Pt, Pd, Ru, and Ir as its constituent elements. It is preferable.
- dielectric film forming means examples include green sheet, screen printing, gravure printing, inkjet, dispenser, physical vapor deposition and the like.
- Examples of the means for forming the insulating substrate include a green sheet and press molding.
- Examples of means for forming the conductive film include screen printing, gravure printing, inkjet, dispenser, physical vapor deposition, and the like.
- the manufacturing method of the plasma generator according to the present invention is also one aspect of the present invention.
- the manufacturing method includes a step of applying a conductive paste on the insulating substrate to form a predetermined conductive pattern, a step of overlapping a material for forming the dielectric film on the conductive pattern, And forming the electrode by simultaneously heating and baking the insulating substrate, the conductive pattern, and the material of the dielectric film.
- electrodes having various shapes and structures can be manufactured, so that the degree of freedom in selecting the shape and structure of the electrodes according to the application is increased.
- the function of deodorizing with ions and radicals by increasing the amount of ions and radicals generated while suppressing the generation of ozone, and releasing the ions and radicals outside the apparatus. It can fully exhibit the function of sterilizing floating bacteria and adherent bacteria.
- the perspective view which shows 1st Embodiment of the plasma generator of this invention The schematic diagram which shows the effect
- the top view which shows the electrode part in 1st Embodiment.
- Sectional drawing which shows the electrode part and explosion-proof mechanism in 1st Embodiment.
- the expanded sectional view which shows the structure of the opposing surface of the electrode part in 1st Embodiment.
- the partial expanded sectional view which shows typically the fluid circulation hole and through-hole in 1st Embodiment.
- the expanded sectional view which shows typically the opening edge part which forms the fluid circulation hole in 1st Embodiment.
- the perspective view which shows typically the opening edge part which forms the fluid circulation hole in 1st Embodiment.
- FIG 3 is an enlarged cross-sectional view schematically illustrating an opening end portion that forms a through hole in the first embodiment.
- the figure which shows the pulse width dependence of the ion number density and ozone concentration in 1st Embodiment.
- the partial expanded sectional view which shows typically the fluid circulation hole and through-hole in 2nd Embodiment.
- the expanded sectional view which shows typically the opening edge part which forms the fluid circulation hole in 2nd Embodiment.
- the top view which shows typically the position which provided the plasma generation
- transformation embodiment The partial expanded sectional view which shows typically the fluid circulation hole and through-hole of deformation
- transformation embodiment The top view which shows typically the position which provided the plasma generation
- the plasma generator 100 is used for home appliances such as a refrigerator, a washing machine, a clothes dryer, a vacuum cleaner, an air conditioner, or an air cleaner, and the inside or outside of the home appliance. It is intended to sterilize airborne odors and adhering bacteria inside or outside of these products.
- the plasma electrode unit 2 for generating ions and radicals by microgap plasma (Micro-Gap-Plasma) and the outside of the plasma electrode unit 2 are provided.
- an explosion-proof mechanism 4 that is provided outside the plasma electrode unit 2 and prevents a flame generated in the plasma electrode unit 2 from propagating to the outside.
- a power source 5 for applying a high voltage to the electrode unit 2.
- the plasma electrode unit 2 has a pair of electrodes 21 and 22 having dielectric films 21 a and 22 a provided on opposite surfaces, and a predetermined voltage is applied between the electrodes 21 and 22.
- Plasma discharge As shown in FIG. 3 in particular, each of the electrodes 21 and 22 has a substantially rectangular shape in plan view (when viewed from the face plate direction of the electrodes 21 and 22), and is made of stainless steel such as SUS403, for example. Yes.
- the application terminal 2T to which the voltage from the power supply 5 is applied is formed in the edge part of the electrodes 21 and 22 of the electrode part 2 (refer FIG. 3).
- the voltage application method to the plasma electrode unit 2 by the power source 5 is such that the voltage applied to each of the electrodes 21 and 22 has a pulse shape, the peak value is in the range of 100 V to 5000 V, and the pulse width is 0.1 ⁇ m. It is within the range of not less than seconds and not more than 300 ⁇ sec.
- the pulse width is 300 ⁇ sec or less, the ion number density is measured, and the ozone concentration is decreased.
- the pulse width is decreased, the ion number is increased and the ozone concentration is decreased.
- the amount of ozone generated is suppressed, and the active species generated in the plasma can be efficiently released without losing it with a filter or the like that is often found in the prior art. Can be realized in a short time.
- dielectric films 21a and 22a are formed on the opposing surfaces of the electrodes 21 and 22 by applying a dielectric such as barium titanate.
- the surface roughness (calculated average roughness Ra in the present embodiment) of the dielectric films 21a and 22a is not less than 0.1 ⁇ m and not more than 100 ⁇ m.
- Other surface roughness may be defined using the maximum height Ry and the ten-point average roughness Rz.
- the surface roughness of the dielectric films 21a and 22a can be controlled by a thin film forming method such as a thermal spraying method.
- Dielectrics applied to the electrodes include aluminum oxide, titanium oxide, magnesium oxide, strontium titanate, silicon oxide, silver phosphate, lead zirconate titanate, silicon carbide, indium oxide, cadmium oxide, bismuth oxide, and zinc oxide. Iron oxide, carbon nanotubes, etc. may be used.
- fluid flow holes 21b and 22b are provided in corresponding portions of the electrodes 21 and 22, respectively, so that they communicate with each other.
- each of the fluid circulation holes 21b and 22b has a substantially circular shape when viewed from the face plate direction (in plan view), and corresponds to the electrodes 21 and 22.
- the fluid through-holes 21b and 22b are formed so that the contours match.
- the opening size (opening diameter) of the fluid circulation hole 21b formed in one electrode 21 is smaller than the opening size (opening diameter) of the fluid circulation hole 22b formed in the other electrode 22 (for example, It is conceivable that the opening diameter is 10 ⁇ m or smaller).
- the plasma electrode portion 2 of the present embodiment is provided with a through hole 21c in one electrode 21 separately from the fluid circulation holes 21b and 22b, and this through hole 21c is the other.
- the electrode 22 is configured to close the opening on the opposite surface side.
- the blower mechanism 3 is disposed on the other electrode 22 side of the plasma electrode unit 2 and forcibly sends air toward the fluid circulation holes 21b and 22b (completely open portions) formed in the plasma electrode unit 2. It has a blower fan. Specifically, in this blower mechanism 3, the flow velocity of the wind passing through the fluid circulation holes 21b and 22b is set in the range of 0.1 m / s to 30 m / s.
- the explosion-proof mechanism 4 has a protective cover 41 disposed outside the pair of electrodes 21, 22, and a flame generated by plasma when combustible gas flows into the fluid circulation holes 21 b, 22 b. However, it is configured not to propagate outside the protective cover 41.
- the explosion-proof mechanism 4 has a protective cover 41 having a metal mesh 411 disposed outside the pair of electrodes 21 and 22, and the wire diameter of the metal mesh 411 is within a range of 1.5 mm or less. And the aperture ratio of the metal mesh 411 is 30% or more.
- the plasma generating apparatus 100 of the present embodiment is opposed to the opening end 21x, 22x that forms the fluid circulation holes 21b, 22b and the opening end 21y that forms the through hole 21c between the pair of electrodes 21, 22.
- the plasma is generated only in the portion where the heat is applied.
- the open end portions 21x, 22x, and 21y are regions in which the generation of ozone is inferior to the generation of ions and radicals, and is, for example, in the range of about several tens of ⁇ m to about 1 mm from the open end.
- the opposing distance L2 of the dielectric film 22a facing the opening end 21y are configured to be smaller than the opposing distance L3 of the portion other than the opening end.
- the film thickness t2 of the dielectric film 21a at the opening end 21y that forms the hole 21c is made thicker than the film thickness t3 of the dielectric films 21a and 22a at portions other than the opening end on the facing surface.
- the difference between the film thickness t1 of the dielectric films 21a and 22a at the opening end portions 21x and 22x and the film thickness t3 of the dielectric films 21a and 22a other than the opening end portions is 10 ⁇ m or more and 500 ⁇ m or less. .
- the difference between the film thickness t2 of the dielectric film 21a at the opening end 21y that forms the through hole 21c on the opposing surface and the film thickness t3 of the dielectric film 21a at the portion other than the opening end is also 10 ⁇ m or more. 500 ⁇ m or less.
- the difference in film thickness means an average film thickness considering the surface roughness.
- the dielectric film is formed annularly over the entire circumference of the opening end portions 21x and 22x forming the fluid circulation holes 21b and 22b and the opening end portion 21y forming the through hole 21c.
- the film thicknesses t1 and t2 of 21a and 22a are thicker than the film thickness t3 of the dielectric films 21a and 22a other than the opening end portions.
- the pair of electrodes 21 and 22 configured as described above are overlapped so that the dielectric films 21a and 22a face each other, whereby the dielectric film 21a of the opening end portion 21x that forms the fluid flow hole 21b. And the dielectric film 22a of the open end 22x that forms the fluid circulation hole 22b are in contact with each other. At this time, a gap is formed between them by unevenness due to the surface roughness of the dielectric films 21a and 22a, and plasma is generated in the gap. 6 and 7 show the dielectric films 21a and 22a separated for convenience.
- the facing distance between the facing dielectric films 21a and 22a is the distance at which plasma discharge does not occur. Therefore, plasma is not generated in portions other than the opening end portions.
- the plasma is generated only at the opening end portion that forms the fluid circulation holes 21b and 22b between the pair of electrodes 21 and 22. Therefore, plasma can be generated only at the opening end portion to generate ions and radicals predominantly, and plasma is not generated at portions other than the opening end portion where ozone is generated predominantly. As a result, the amount of ions and radicals generated can be increased while suppressing the generation of ozone, the function of deodorizing the ions and radicals, and the ions and radicals released to the outside of the device to adhere to floating bacteria The function of sterilizing bacteria can be fully exhibited.
- the contact area between the fluid flowing through the fluid circulation holes 21b and 22b and the plasma can be increased as much as possible. it can. Also by this, the production amount of ions and radicals can be increased.
- the plasma generator 100 of the present embodiment forms opening end portions 21x and 22x that form fluid flow holes 21b and 22b in the pair of electrodes 21 and 22, and a through hole 21c.
- a plasma generation preventing member 6 for preventing the generation of plasma is provided at a portion other than the opening end portion 21y.
- the plasma generation preventing member 6 has a range of 0 ⁇ m to 500 ⁇ m between the pair of electrodes 21 and 22 from the opening end forming the fluid circulation holes 21b and 22b and the opening end forming the through hole 21c. It is provided outside.
- the open end portions 21x, 21y, and 22x are regions from 0 ⁇ m to 500 ⁇ m from the open end that forms the fluid circulation holes 21b and 22b and the open end that forms the through hole 21c. In this region, ozone production is inferior to ions and radicals.
- the plasma generation preventing member 6 is provided between the pair of electrodes 21 and 22 in the entire portion other than the opening end portions 21x, 21y, and 22x.
- the entire portion other than the opening end portions 21x, 21y, and 22x is filled with the plasma generation preventing member between the pair of electrodes 21 and 22. Thereby, plasma is not generated in portions other than the opening end portions 21x, 21y, and 22x.
- the plasma generation preventing member 6 is most preferably a low dielectric material having a relative dielectric constant of 10 or less, and is formed of a dielectric material having a relative dielectric constant of 30 or less.
- the low dielectric material include alumina film, urethane, ABS resin, natural rubber, nylon, ethylene resin, vinyl chloride resin, urea resin, butyl rubber, silicon rubber, and quartz. This low dielectric material is provided in close contact with the dielectric films 21a and 22a provided on the opposing surfaces of the electrodes 21 and 22 with almost no gap.
- the plasma generation preventing member 6 is made of a low dielectric material having adhesiveness, or by mixing an adhesive component with a relative dielectric material to form a low dielectric material having adhesiveness.
- the pair of electrodes 21 and 22 can be bonded.
- epoxy resin, phenol resin, fluororesin, polyester resin, silicon, vinyl acetate resin, methacrylic resin and the like for example, epoxy resin, phenol resin, fluororesin, polyester resin, silicon, vinyl acetate resin, methacrylic resin and the like.
- another fixing member for fixing the pair of electrodes 21 and 22 in a state of facing each other can be made unnecessary.
- the plasma generation preventing member 6 When the plasma generation preventing member 6 is made of a low dielectric material having no adhesiveness, the plasma generation preventing member 6 may be fixed by being sandwiched between the pair of electrodes 21 and 22. As another method of providing the plasma generation preventing member 6 between the pair of electrodes 21 and 22, a low dielectric material is applied on the dielectric films 21a and 22a of the electrodes 21 and 22 separated from each other, and then the pair of electrodes It is conceivable that 21 and 22 are overlapped so that the dielectric films 21a and 22a face each other.
- the plasma generation preventing member 6 is provided in portions other than the opening end portions 21x, 21y, and 22b that form the fluid circulation holes 21b and 22b and the through holes 21c. Therefore, it is possible to reduce plasma generated at portions other than the opening end portions 21x, 21y, and 22b while generating plasma at the opening end portions 21x, 21y, and 22b. As a result, the amount of ions and radicals generated can be increased while suppressing the generation of ozone, the function of deodorizing the ions and radicals, and the ions and radicals released to the outside of the device to adhere to floating bacteria The function of sterilizing bacteria can be fully exhibited.
- the plasma generator 100 is provided with conductive films 21 g and 22 g in regions where plasma discharge is performed on the opposing surfaces of the ceramic substrates 21 f and 22 f, and further includes the conductive films 21 g and 22 g. It has a pair of electrodes 21 and 22 provided with dielectric films 21a and 22a thereon.
- the application part 2T to which a voltage is applied is formed at the edge of each electrode 21 and 22.
- the electrodes 21 and 22 are provided with fluid circulation holes 21b and 22b at corresponding locations, respectively, and are configured to communicate with each other as a whole.
- the ceramic substrates 21f and 22f for example, those made of CaO, Al 2 O 3 , SiO 2 , B 2 O 3 , ZrO 2 , TiO 2 or the like are used.
- the ceramic substrates 21f and 22f made of such a material can be formed by a technique using, for example, a green sheet or press molding.
- the conductive films 21g and 22g are made of, for example, a material containing Ag, Au, Cu, Ni, Pt, Pd, Ru, Ir, or the like as a constituent element, such as screen printing, gravure printing, inkjet, dispenser, physical vapor deposition, or the like. By the method, it forms in the opposing surface of ceramic substrate 21f, 22f.
- a conductive paste containing the various elements described above is prepared, and this is applied onto the ceramic substrates 21f and 22f by a method such as screen printing, gravure printing, ink jetting, or dispenser to form a predetermined conductive pattern. Is preferred.
- the conductive films 21g and 22g are annular conductive films 21g1 and 22g1 provided at the open ends 21x and 22x of the fluid circulation holes 21b and 22b, and linear conductive films 21g2 that electrically connect the annular conductive films 21g1 and 22g1. , 22g2, and these form a network.
- the annular conductive films 21g1 and 22g1 are formed in a region within 1 mm, preferably within a region within 0.5 mm, from the peripheral edges of the fluid circulation holes 21b and 22b. Moreover, it is preferable that the width
- dielectric films 21a and 22a examples include those formed of a material containing Ba, Ti, Ca, Zr, Sr, Y, Mg, or the like as its constituent elements.
- examples of such materials include oxides, carbides, nitrides, borides, and the like.
- a green sheet, screen printing, gravure printing, inkjet, dispenser, physical vapor deposition, or the like is used for 21a and 22a. Formed by law. Dielectric film 21a formed by these techniques, 22a is less likely to porous.
- the dielectric films 21a and 22a preferably have a surface roughness (calculated average roughness Ra) of 5 to 50 ⁇ m. If the surface roughness of the dielectric films 21a and 22a is within this range, a gap is formed between the opposing surfaces of the electrodes 21 and 22 only by overlapping the electrodes, and plasma is generated in the gap. This eliminates the need for a spacer for forming a plasma forming gap between the electrodes 21 and 22.
- Such electrodes 21 and 22 can be manufactured through the following steps, for example. (1) First, a conductive paste is applied on the ceramic substrates 21f and 22f to form a predetermined conductive pattern. (2) Next, the materials of the dielectric films 21a and 22a are overlaid on the conductive pattern. (3) The electrodes 21 and 22 are formed by simultaneously heating and firing the ceramic substrates 21f and 22f and the conductive pattern and the materials of the dielectric films 21a and 22a.
- More specific electrode fabrication methods include, for example, (A) a low temperature co-fired ceramic (LTC) method and (B) a press substrate / printing method.
- LTC low temperature co-fired ceramic
- an electrode is produced by the following procedure. (1) An appropriate binder, a sintering aid, a plasticizer, a dispersant, an organic solvent, and the like are blended with the ceramic powder to prepare a slurry for a green sheet for a ceramic substrate. (2) The obtained slurry is formed to a predetermined thickness by a doctor blade method, a printing method or the like and dried to produce a green sheet for a ceramic substrate. (3) Conductive paste is screen-printed in a predetermined pattern on the obtained green sheet for a ceramic substrate to form a conductive pattern and dried. A commercially available paste (for example, DD-1141A manufactured by Kyoto Elex Co.) may be used as the conductive paste.
- a commercially available paste for example, DD-1141A manufactured by Kyoto Elex Co.
- the dielectric powder is mixed with an appropriate binder, sintering aid, plasticizer, dispersant, organic solvent, etc. to prepare a slurry for a dielectric film green sheet.
- the obtained slurry is formed into a predetermined thickness and shape by a doctor blade method, a printing method or the like to produce a dielectric sheet green sheet.
- the dielectric film green sheet obtained in (5) is stacked on the ceramic substrate green sheet on which the conductive pattern obtained in (3) is formed, and is adhered by pressing, a calender roll, or the like.
- an electrode is produced by the following procedure.
- Ceramic substrates 21f and 22f are manufactured by putting ceramic powder into a mold of a predetermined size and pressing it.
- the obtained ceramic substrates 21f and 22f are punched at predetermined positions by a laser, a press, or the like, and cut into element sizes.
- a conductive pattern is formed on the cut ceramic substrates 21f and 22f by screen printing or the like in a predetermined pattern, and dried.
- the dielectric powder and the binder are mixed and dispersed with a three-roll, and then diluted to a viscosity that allows easy printing with a solvent or the like to prepare a dielectric paste.
- the dielectric paste obtained in (4) is printed on the predetermined portions of the ceramic substrates 21f and 22f on which the conductive pattern obtained in (3) is formed, and the dielectric films 21a and 22a are printed. After forming, it is fired.
- the plasma generating apparatus 100 generates plasma in a region where the conductive films 21g and 22g are formed in a gap between two opposing electrodes 21 and 22, and blows a mechanism to the fluid circulation holes 21b and 22b.
- the wind is sent by 3 and deodorization is performed in the vicinity of the electrodes 21, 22, and active species generated in the plasma are released into the closed space to sterilize the attached bacteria.
- ⁇ Effect of the third embodiment> According to the plasma generating apparatus 100 according to the present embodiment configured in this way, active species such as ions and radicals are selectively generated by performing plasma discharge selectively at the open end portions 21x and 22x of the fluid circulation holes 21b and 22b. The amount of ozone generated can be reduced by generating it predominantly.
- the ceramic substrates 21f and 22f for electrodes are produced from the ceramic powder, so that the electrodes can be formed into various shapes, and the degree of freedom in electrode design according to the application. Can be secured.
- the electrodes 21 and 22 can be produced by a single baking process, so that the electrodes can be produced more easily and with fewer processes, and the manufacturing cost is reduced. be able to.
- plasma is generated only at the opening end by controlling the film thickness of the dielectric films 21a and 22a.
- the annular protrusions 21p and 22p may be integrally provided on the opening end portions 21x, 21y, and 22x on the 22 opposing surfaces.
- the opposing distance L1 of the opening end portions 21x and 22x forming the fluid flow holes 21b and 22b facing each other, and the through hole 21c are formed.
- the opening end 21y to be formed and the facing distance L2 of the dielectric film 22a facing the opening end 21y can be configured to be smaller than the facing distance L3 of the portion other than the opening end.
- annular ring members 21r and 22r are provided at the open end portions 21x, 21y and 22x on the opposing surfaces of the electrodes 21 and 22, and the dielectric film 21a is provided on the opposing surfaces of the electrodes 21 and 22. , 22a may be provided. If it is this, processing cost can be reduced compared with the case where an electrode is cut etc. and a protrusion part is provided integrally.
- the plasma generation preventing member 6 may be provided not only on the entire portion other than the opening end but also partially on the portion other than the opening end as shown in FIG. Also by this, plasma generated in a portion other than the opening end can be reduced, and as a result, the amount of ozone generated can be reduced.
- the plasma generation preventing member 6 is formed in an annular shape so as to cover the periphery of the opening end portions 21x and 22x of the fluid circulation holes 21b and 22b and the opening end portion 21y of the through hole 21c. May be.
- the annular plasma generation preventing member 6 formed so as to cover the periphery of the open end portions 21x, 21y, and 22x releases ozone generated inside the electrodes from the fluid circulation holes 21b and 22b and the through holes 21c. It also has a function to prevent this. If it is this, the usage-amount of the low dielectric material which comprises the plasma generation
- the conductive films 21g and 22g may be formed in a planar shape in a region separated by more than 1 mm from the opening periphery of the fluid circulation holes 21b and 22b.
- ozone having a longer lifetime can be generated predominantly compared to active species such as ions and radicals.
- the plasma generator 100 according to the present embodiment has a high odor concentration, a high concentration of airborne bacteria or adherent bacteria, or a case where the device is used in a space where humans or pets are not nearby. Suitable for
- the conductive films 21g and 22g electrically connect the annular conductive films 21g1 and 22g1 formed at the open ends 21x and 22x of the fluid circulation holes 21b and 22b, and the annular conductive films 21g1 and 22g1, respectively.
- the linear conductive films 21g2 and 22g2 that communicate with each other and the planar conductive films 21g3 and 22g3 formed in a planar shape in the region excluding the peripheral edge of the fluid circulation holes 21b and 22b may be used. .
- the network composed of the annular conductive films 21g1 and 22g1 and the linear conductive films 21g2 and 22g2 and the planar conductive films 21g3 and 22g3 are electrically separated.
- ozone When a voltage is applied to the network composed of the membranes 21g2 and 22g2 to generate active species such as ions and radicals predominantly, when the odor concentration is high, or when floating bacteria or adherent bacteria are present at a high concentration Or, when it is used in a space where humans or pets are not nearby, ozone can be generated predominantly.
- the dielectric films 21a and 22a do not have to be formed on the entire surface of the opposing surfaces of the ceramic substrates 21f and 22f, and may be formed only on the conductive films 21g and 22g.
- the generation region of active species such as ions and radicals and ozone can be controlled with higher accuracy. This is effective when it is desired to suppress the generation and generate predominantly active species such as ions and radicals. Further, by limiting the formation regions of the dielectric films 21a and 22a in this way, the manufacturing cost can be suppressed.
- the thickness of the dielectric film is made thicker than the thickness of the dielectric film in the other portions over the entire periphery of the opening end portion.
- the film thickness of the body film may be larger than the film thickness of the other dielectric film.
- the coating film is provided on the dielectric film of each electrode.
- the coating film is provided on any one of the dielectric films, there is an effect.
- the plurality of fluid circulation holes 21b of the electrode 21 have the same shape, and the plurality of fluid circulation holes 22b of the electrode 22 have the same shape, but each has a different shape. May be.
- the through hole is formed in either the one electrode 21 or the other electrode 22, but a through hole (half opening) may be formed in both.
- the fluid circulation hole has an equal cross-sectional shape, but in addition, the fluid circulation hole formed in each electrode has a tapered surface, a mortar shape or a bowl shape, that is, The diameter may be reduced or increased from one opening to the other opening.
- the fluid flow hole may be elliptical, rectangular, linear slit, concentric slit, corrugated slit, crescent, comb, honeycomb, or star, in addition to a circular shape. .
- the plasma generator of the present invention while suppressing the generation of ozone, the function of deodorizing with ions and radicals by increasing the amount of ions and radicals generated, and the ions and radicals outside the device. It can be fully exerted with the function of releasing and sterilizing floating bacteria and adherent bacteria.
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Abstract
Description
(1)大気中に浮遊する菌やウィルス(以下、浮遊菌)、もしくは悪臭物質(以下、臭気)を装置内の限られた容積内でイオンやラジカルと反応させる、いわゆる受動型のプラズマ発生装置(例えば、特許文献1)
(2)プラズマ発生部で生成されたイオンやラジカルを(1)よりも容積の大きな閉空間(例えば、居室、トイレ、乗用車の車内等)へ放出し、大気中でのイオンやラジカルと浮遊菌や臭気との衝突により反応させる、いわゆる能動型のプラズマ発生装置(例えば、特許文献2)
・パルス幅:5μ秒
・周波数:1kHz
・送風:電極の貫通孔に風速2m/sの風が通るようにファンを設置。
・イオン数測定:空気イオン測定器にて、電極から100mmの距離で測定。
・オゾン濃度測定:オゾン濃度計のサンプリングチューブを、電極から10mmの距離に設置し測定。
21・・・一方の電極
22・・・他方の電極
21a、22a・・・誘電体膜
21b、22b・・・流体流通孔
21x、22x・・・流体流通孔を形成する開口端部
21c・・・貫通孔
21y・・・貫通孔を形成する開口端部
L1・・・流体流通孔を形成する開口端部の対向距離
L3・・・開口端部以外の部分の対向距離
t1・・・開口端部の誘電体膜の膜厚
t3・・・開口端部以外の部分の誘電体膜の膜厚
3・・・送風機構
6・・・プラズマ発生防止部材
21f、22f・・・セラミック基板
21g、22g・・・導電膜
以下に本発明の一実施形態について図面を参照して説明する。
このように構成した本実施形態に係るプラズマ発生装置100によれば、一対の電極21、22間において前記流体流通孔21b、22bを形成する開口端部のみにプラズマが発生するように構成されているので、開口端部でのみプラズマを発生させてイオンやラジカルを優勢的に生成することができるとともに、オゾンが優勢的に生成される開口端部以外の部分ではプラズマが発生しない。これにより、オゾンの生成を抑制しつつも、イオンやラジカルの生成量を増加させることができ、当該イオンやラジカルにより脱臭する機能と、そのイオンやラジカルを装置外部に放出して浮遊菌及び付着菌を殺菌する機能とを十分に発揮できるようになる。なお、対応する各流体貫通孔21b、22bの輪郭の少なくとも一部が互いに異なる位置としていることから、流体流通孔21b、22bを流れる流体とプラズマとの接触面積を可及的に大きくすることができる。これによっても、イオン及びラジカルの生成量を増加させることができる。
次に、本発明の第2実施形態について説明する。
このように構成した本実施形態に係るプラズマ発生装置100によれば、流体流通孔21b、22b、貫通孔21cを形成する開口端部21x、21y、22b以外の部分にプラズマ発生防止部材6を設けているので、開口端部21x、21y、22bでプラズマを発生させながらも、開口端部21x、21y、22b以外の部分で発生するプラズマを低減することができる。これにより、オゾンの生成を抑制しつつも、イオンやラジカルの生成量を増加させることができ、当該イオンやラジカルにより脱臭する機能と、そのイオンやラジカルを装置外部に放出して浮遊菌及び付着菌を殺菌する機能とを十分に発揮できるようになる。
次に、本発明の第3実施形態について説明する。
(1)セラミック粉末に、適当なバインダ、焼結助剤、可塑剤、分散剤、有機溶媒等を配合して、セラミック基板用グリーンシート用スラリーを調製する。
(2)得られたスラリーを、ドクターブレード法、印刷法等により所定の厚さに形成し乾燥させてセラミック基板用グリーンシートを作製する。
(3)得られたセラミック基板用グリーンシートに導電性ペーストを所定のパターンでスクリーン印刷等して導電性パターンを形成し、乾燥させる。なお、導電性ペーストとしては市販のもの(例えば、京都エレックス社製DD-1141A)を使用してもよい。
(4)誘電体粉末に、適当なバインダ、焼結助剤、可塑剤、分散剤、有機溶媒等を配合して、誘電体膜用グリーンシート用スラリーを調製する。
(5)得られたスラリーを、ドクターブレード法、印刷法等により所定の厚さ及び形状に形成して誘電体膜用グリーンシートを作製する。
(6)(5)で得られた誘電体膜用グリーンシートを、(3)で得られた導電性パターンが形成されたセラミック基板用グリーンシートの上に積層し、プレス、カレンダーロール等で密着させる。
(7)得られた積層体に対し、所定の位置に穴をあけ、素子サイズにカットし、焼成する。
(1)セラミック粉末を所定の大きさの型に入れ、プレスすることにより、セラミック基板21f、22fを作製する。
(2)得られたセラミック基板21f、22fに対し、レーザー、プレス等により、所定の位置に穴をあけ、素子サイズにカットする。
(3)カットされたセラミック基板21f、22fに導電性ペーストを所定のパターンにスクリーン印刷等して導電性パターンを形成し、乾燥させる。
(4)誘電体粉末とバインダを混合し、三本ロールで分散した後、溶剤等で印刷しやすい粘度に希釈して、誘電体ペーストを調製する。
(5)(4)で得られた誘電体ペーストを、(3)で得られた導電性パターンが形成されたセラミック基板21f、22fの所定の箇所に印刷して、誘電体膜21a、22aを形成後、焼成する。
このように構成した本実施形態に係るプラズマ発生装置100によれば、流体流通孔21b、22bの開口端部21x、22xで選択的にプラズマ放電を行うことにより、イオンやラジカル等の活性種を優勢に発生させて、オゾンの発生量を低減することができる。
なお、本発明は前記実施形態に限られるものではない。
Claims (33)
- 対向面の少なくとも一方に誘電体膜を設けた一対の電極を有し、それら電極間に所定電圧が印加されてプラズマ放電するものにおいて、各電極の対応する箇所にそれぞれ流体流通孔を設けてこれらが貫通するように構成されており、前記一対の電極間において前記流体流通孔を形成する開口端部のみでプラズマが発生するように構成されているプラズマ発生装置。
- 前記一対の電極において前記流体流通孔を形成する開口端部の対向距離が、前記開口端部以外の部分の対向距離よりも小さくなるように構成されており、
前記一対の電極間に所定電圧を印加した場合に、前記流体流通孔を形成する開口端部のみでプラズマ放電する請求項1記載のプラズマ発生装置。 - 前記流体流通孔を形成する開口端部の誘電体膜の膜厚が、前記開口端部以外の部分の誘電体膜の膜厚よりも厚いことを特徴とする請求項2記載のプラズマ発生装置。
- 前記開口端部においてその全周に形成された誘電体膜の膜厚が、前記開口端部以外の部分の誘電体膜の膜厚よりも厚いことを特徴とする請求項3記載のプラズマ発生装置。
- 前記開口端部の誘電体膜の膜厚と前記開口端部以外の部分の誘電体膜の膜厚との差が、1μm以上500μm以下である請求項3記載のプラズマ発生装置。
- 前記各電極の前記流体流通孔を形成する開口端部以外の部分に、プラズマの発生を防止するプラズマ発生防止部材が設けられている請求項1記載のプラズマ発生装置。
- 前記プラズマ発生防止部材が、前記流体流通孔を形成する開口端から0μm~500μmの範囲外に設けられている請求項6記載のプラズマ発生装置。
- 前記プラズマ発生防止部材が、前記一対の電極間において前記開口端部以外の部分全体に設けられている請求項6記載のプラズマ発生装置。
- 前記プラズマ発生防止部材が、比誘電率が30以下の低誘電材料から形成されている請求項6記載のプラズマ発生装置。
- 前記プラズマ発生防止部材が、各電極の対向面又は誘電体膜に密着している請求項6記載のプラズマ発生装置。
- 前記一対の電極が、前記プラズマ発生防止部材により接着されている請求項6記載のプラズマ発生装置。
- 前記プラズマ発生防止部材が、前記一対の電極に挟まれて固定されている請求項6記載のプラズマ発生装置。
- 前記対向面における流体流通孔を形成する開口端部に環状の突条部が形成されており、この突条部が形成された対向面に誘電体膜が設けられている請求項1記載のプラズマ発生装置。
- 前記対向面における流体流通孔を形成する開口端部のみに誘電体膜が形成されている請求項1記載のプラズマ発生装置。
- 前記流体流通孔の上流側又は下流側に送風機構を設け、当該送風機構により前記流体流通孔に風が流れるように構成されている請求項1記載のプラズマ発生装置。
- 前記誘電体膜が、溶射法によって形成されている請求項1記載のプラズマ発生装置。
- 前記各電極に印加する電圧をパルス形状とし、そのピーク値を100V以上5000V以下の範囲内とし、且つパルス幅を0.1μ秒以上かつ300μ秒以下の範囲内としている請求項1記載のプラズマ発生装置。
- 対向面の少なくとも一方に誘電体膜を設けた一対の電極を有し、電極間に所定電圧が印加されてプラズマ放電するものにおいて、各電極の対応する箇所にそれぞれ流体流通孔を設けてこれらが貫通するように構成するとともに、前記流体流通孔とは別に、一方の電極に貫通孔を設けてこの貫通孔が他方の電極によってその対向面側の開口が塞がれるように構成しており、
前記一対の電極間において流体流通孔を形成する開口端部、並びに、前記貫通孔を形成する開口端部及びこれに対向する部分のみでプラズマが発生するように構成されているプラズマ発生装置。 - 対向面の少なくとも一方に誘電体膜を設けた一対の電極を有し、電極間に所定電圧が印加されてプラズマ放電するものにおいて、各電極の対応する箇所にそれぞれ流体流通孔を設けてこれらが貫通するように構成するとともに、前記流体流通孔とは別に、一方の電極に貫通孔を設けてこの貫通孔が他方の電極によってその対向面側の開口が塞がれるように構成されており、
前記一対の電極間において流体流通孔を形成する開口端部、並びに、前記貫通孔を形成する開口端部及びこれに対向する部分以外の部分にプラズマ発生防止部材が設けられているプラズマ発生装置。 - 対向する一対の電極を備え、それら電極間に所定電圧が印加されてプラズマ放電するプラズマ発生装置であって、
各電極が、それぞれ、絶縁性基板と、前記絶縁性基板の対向面に形成された導電膜と、前記導電膜上に形成された誘電体膜とを有するとともに、前記各電極の対応する箇所にそれぞれ流体流通孔が設けられ、これらが貫通するように構成してあり、
前記導電膜が、前記絶縁性基板の対向面のうちプラズマ放電する所定の領域に選択的に形成してあることを特徴とするプラズマ発生装置。 - 前記導電膜が、前記絶縁性基板の対向面のうち前記流体流通孔の開口周縁から1mm以内の領域(A)に形成されている請求項20記載のプラズマ発生装置。
- 前記導電膜が、前記絶縁性基板の対向面のうち前記流体流通孔の開口周縁から1mmを超えて離れた領域(B)に形成されている請求項20記載のプラズマ発生装置。
- 前記導電膜が、前記絶縁性基板の対向面のうち、前記流体流通孔の開口周縁より1mm以内の領域(A)と前記流体流通孔の開口周縁より1mmを超えて離れた領域(B)とに形成されており、前記領域(A)に形成された導電膜と前記領域(B)に形成された導電膜とは電気的に分離している請求項20記載のプラズマ発生装置。
- 前記誘電体膜が、前記導電膜の上及びその近傍のみに形成されている請求項20記載のプラズマ発生装置。
- 前記誘電体層の表面粗さ(Rz)が、1~100μmである請求項20記載のプラズマ発生装置。
- 前記絶縁性基板が、CaO、Al2O3、SiO2、B2O3、ZrO2、及び、TiO2からなる群より選択される少なくとも1種の化合物を含有する材料から形成されてなるものである請求項20記載のプラズマ発生装置。
- 前記誘電体膜が、その構成元素として、Ba、Ti、Ca、Zr、Sr、Y、及び、Mgからなる群より選択される少なくとも1種の元素を含む材料から形成されてなるものである請求項20記載のプラズマ発生装置。
- 前記誘電体膜の材料が、酸化物、炭化物、窒化物、及び、ホウ化物からなる群より選択される少なくとも1種の化合物を含有するものである請求項27記載のプラズマ発生装置。
- 前記導電膜が、その構成元素として、Ag、Au、Cu、Ni、Pt、Pd、Ru、及び、Irからなる群より選択される少なくとも1種の元素を含む材料から形成されてなるものである請求項20記載のプラズマ発生装置。
- 前記誘電体膜が、グリーンシート、スクリーン印刷、グラビア印刷、インクジェット、ディスペンサー、又は、物理蒸着により形成されてなるものである請求項20記載のプラズマ発生装置。
- 前記絶縁性基板が、グリーンシート、又は、プレス成形により形成されてなるものである請求項20記載のプラズマ発生装置。
- 前記導電膜が、スクリーン印刷、グラビア印刷、インクジェット、ディスペンサー、又は、物理蒸着により形成されてなるものである請求項20記載のプラズマ発生装置。
- 請求項20記載のプラズマ発生装置の製造方法であって、
前記絶縁性基板上に導電性ペーストを塗布して所定の導電性パターンを形成する工程と、
前記導電性パターン上に前記誘電体膜を形成するための材料を重ねる工程と、
前記絶縁性基板と前記導電性パターン及び前記誘電体膜の材料とを同時に加温して焼成することにより前記電極を形成する工程と、を備えることを特徴とするプラズマ発生装置の製造方法。
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JP2002273156A (ja) * | 2001-03-15 | 2002-09-24 | Canon Inc | ガス処理装置及びガス処理方法 |
US7543546B2 (en) * | 2003-05-27 | 2009-06-09 | Matsushita Electric Works, Ltd. | Plasma processing apparatus, method for producing reaction vessel for plasma generation, and plasma processing method |
WO2008013820A2 (en) * | 2006-07-26 | 2008-01-31 | The Board Of Trustees Of University Of Illinois | Buried circumferential electrode microcavity plasma device arrays, electrical interconnects, and formation method |
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- 2012-12-07 WO PCT/JP2012/081827 patent/WO2013085045A1/ja active Application Filing
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- 2012-12-07 JP JP2013548318A patent/JPWO2013085045A1/ja active Pending
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Cited By (6)
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CN104955258A (zh) * | 2014-03-25 | 2015-09-30 | Lg电子株式会社 | 等离子体电极装置及其制造方法 |
EP2923752A1 (en) * | 2014-03-25 | 2015-09-30 | LG Electronics Inc. | Plasma electrode device and method for manufacturing the same |
US9646806B2 (en) | 2014-03-25 | 2017-05-09 | Lg Electronics Inc. | Plasma electrode device and method for manufacturing the same |
JP2019017538A (ja) * | 2017-07-13 | 2019-02-07 | 日本特殊陶業株式会社 | プラズマリアクタ、空気清浄器 |
JP2022127786A (ja) * | 2021-02-22 | 2022-09-01 | 株式会社豊田中央研究所 | プラズマ装置 |
JP7276367B2 (ja) | 2021-02-22 | 2023-05-18 | 株式会社豊田中央研究所 | プラズマ装置 |
Also Published As
Publication number | Publication date |
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US20150125356A1 (en) | 2015-05-07 |
KR20140109367A (ko) | 2014-09-15 |
JPWO2013085045A1 (ja) | 2015-04-27 |
EP2790472A4 (en) | 2015-07-29 |
EP2790472A1 (en) | 2014-10-15 |
US9452236B2 (en) | 2016-09-27 |
CN104206026A (zh) | 2014-12-10 |
CN104206026B (zh) | 2017-10-13 |
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