WO2013073765A1 - Irregularly formed waterproof panel having hollow protrusion for waterproofing, and waterproofing construction using same - Google Patents

Irregularly formed waterproof panel having hollow protrusion for waterproofing, and waterproofing construction using same Download PDF

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Publication number
WO2013073765A1
WO2013073765A1 PCT/KR2012/006903 KR2012006903W WO2013073765A1 WO 2013073765 A1 WO2013073765 A1 WO 2013073765A1 KR 2012006903 W KR2012006903 W KR 2012006903W WO 2013073765 A1 WO2013073765 A1 WO 2013073765A1
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WO
WIPO (PCT)
Prior art keywords
waterproof
waterproofing
panel
uneven
waterproofing material
Prior art date
Application number
PCT/KR2012/006903
Other languages
French (fr)
Korean (ko)
Inventor
송병창
Original Assignee
주식회사 아키벤
주식회사 아키벤이엔씨
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Priority claimed from KR1020110119917A external-priority patent/KR101146314B1/en
Priority claimed from KR1020110119916A external-priority patent/KR101168688B1/en
Priority claimed from KR1020120066482A external-priority patent/KR101198110B1/en
Application filed by 주식회사 아키벤, 주식회사 아키벤이엔씨 filed Critical 주식회사 아키벤
Priority to US14/348,915 priority Critical patent/US20140242330A1/en
Priority to JP2014529607A priority patent/JP2014526623A/en
Publication of WO2013073765A1 publication Critical patent/WO2013073765A1/en

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    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/62Insulation or other protection; Elements or use of specified material therefor
    • E04B1/66Sealings
    • E04B1/665Sheets or foils impervious to water and water vapor
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/62Insulation or other protection; Elements or use of specified material therefor
    • E04B1/64Insulation or other protection; Elements or use of specified material therefor for making damp-proof; Protection against corrosion
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04DROOF COVERINGS; SKY-LIGHTS; GUTTERS; ROOF-WORKING TOOLS
    • E04D11/00Roof covering, as far as not restricted to features covered by only one of groups E04D1/00 - E04D9/00; Roof covering in ways not provided for by groups E04D1/00 - E04D9/00, e.g. built-up roofs, elevated load-supporting roof coverings
    • E04D11/02Build-up roofs, i.e. consisting of two or more layers bonded together in situ, at least one of the layers being of watertight composition
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00Metal working
    • Y10T29/49Method of mechanical manufacture
    • Y10T29/49826Assembling or joining
    • Y10T29/49885Assembling or joining with coating before or during assembling
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00Metal working
    • Y10T29/49Method of mechanical manufacture
    • Y10T29/49826Assembling or joining
    • Y10T29/49888Subsequently coating
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/24Structurally defined web or sheet [e.g., overall dimension, etc.]
    • Y10T428/24273Structurally defined web or sheet [e.g., overall dimension, etc.] including aperture

Definitions

  • the present invention relates to a waterproof concave-convex waterproof panel having a hollow inside and a waterproofing method using the same, and to connecting a concave-shaped waterproof panel having a conical or semi-circular protrusion having a hollow inside and having a hole in the bottom of a concrete structure.
  • the present invention relates to a concave-convex waterproof panel and a waterproof method using the same.
  • concrete structures have cracks during concrete drying or hardening after concrete pouring, or when the structure is large, concrete joints are formed by separating and placing concrete, or separated concrete.
  • expansion joints are installed in order to solve the impact caused by the expansion of the structure, and these parts are moved up and down by the excessive load or temperature change after drying the structure. , Or stretch behavior.
  • the waterproofing layer is generally installed on the roof or outer wall of the underground structure used in the ground or the roof of the ground structure to prevent leakage, and the durability of the waterproofing layer is due to the cracks generated in the above-mentioned concrete.
  • a method of attaching a waterproofing material to a waterproofing base generally, a front-adhesive waterproofing method
  • it is directly affected by the behavior of a joint or a joint joint or expansion joint.
  • the cracks or the upper waterproof layer of the joint portion is partially removed by using a tape 210 or the like to partially prevent the breakage defect of the waterproof layer by using a partial insulation waterproof method.
  • this method partially exerts its effects at the visually visible cracks and joints, it is hardly effective in concrete structures in which a large amount of cracks are not visible to the naked eye.
  • the waterproof base including the cracks and joints visible to the naked eye can be partially glued to an adhesive base such as an adhesive or an anchor on a sheet or a plate of a waterproof base material of a sheet of a synthetic polymer, a metal, or an asphalt series.
  • an adhesive base such as an adhesive or an anchor on a sheet or a plate of a waterproof base material of a sheet of a synthetic polymer, a metal, or an asphalt series.
  • the coating layer-based waterproofing material is successively applied to complete the waterproofing layer, that is, as shown in FIG. 3, the partial adhesion waterproofing method that floats with the waterproofing base depending on the waterproofing base material 220.
  • this waterproof method is much more effective than the partial insulation waterproof method, the heterogeneous waterproof base material 220 and the coating film waterproof material 230
  • the adhesion interface between the waterproof base material and the waterproofing material of the coating film is dropped, or wrinkles or damage may occur due to the difference in physical properties.
  • the overall (waterproof base + composite film waterproofing) thickness of the waterproof layer is about 2 to 3mm thin, and mainly by using a soft rubber-based waterproofing material, the load of the concrete protective pressing layer or ground layer on top of the waterproofing layer As a result, the cross-sectional thickness of the waterproofing layer is significantly reduced, or the waterproofing layer is pressed against the load, and the waterproofing durability is significantly reduced, such as the waterproofing layer is pierced by projections in the waterproofing base.
  • a dot-coating waterproofing method is applied to the waterproofing base by applying a coating waterproofing material or the like thereon, but this also causes problems such as the partial adhesive waterproofing method. do.
  • the various waterproofing methods are selected and used to extend the durability life of the waterproofing layer in response to the cracking or joints occurring in the concrete structure, but the part of the construction structure using the waterproofing methods.
  • cement mortar or rubber having a thickness of about 10 to 20 mm for the purpose of preventing damage of the waterproofing layer due to local compression or by rocks such as protrusions and gravel.
  • a method of installing a protective pressing layer after installing a cushioning material such as plastic or the like may be devised and used.
  • Patent Document 1 Published Patent Publication No. 2002-0087244 (2002.11.22)
  • Patent Document 2 Registered Patent Publication No. 10-0878226 (2009.01.12)
  • Patent Document 3 Registered Patent Publication No. 10-0878342 (2009.01.06)
  • Patent Document 4 Registered Patent Publication No. 10-1059736 (2011.08.22)
  • An object of the present invention is to form a composite waterproof layer using a concave-shaped waterproof panel having a conical or semi-circular projection with a hollow inside, thereby preventing damage to the waterproof layer due to cracking or joint behavior of the waterproof surface of the concrete structure, and breathable To provide a concave-convex waterproof panel and a waterproof method using the same.
  • An object of the present invention is to form a composite waterproof layer in which a concave-shaped waterproof panel having a conical or semi-circular projection with an empty hollow and a waterproofing material is integrated, and an uneven waterproof panel capable of forming an exposed and unexposed waterproof layer for a concrete structure and the same It is to provide a waterproof method.
  • An object of the present invention is to form a composite waterproof layer, which can eliminate the unevenness of the exposed and unexposed waterproof layer due to the reduction of the cross-section of the waterproof layer by the protective pressing layer or the ground load, or by local compression or impact of the protrusion rock. It is to provide a waterproof panel and a waterproof method using the same.
  • An object of the present invention is to prevent the damage of the waterproof layer due to the thickness deformation (cross-sectional reduction), horizontal expansion (in-plane) behavior, vibration and shear (out-of-plane) behavior of the waterproof layer due to the upper load of the waterproof layer, the interface adhesion of the composite waterproof layer It is to provide a waterproof and waterproof method using the uneven molded waterproof panel with increased breathability.
  • the composite waterproof layer is formed on the surface of the concrete structure integrally formed with the concave-convex molding waterproof panel, the composite waterproof layer is installed by connecting the concave-convex waterproofing panel, the concave-convex molding
  • the waterproof panel is formed of a composite waterproof layer coated with a polymer-incorporated cement mortar-based waterproofing material or an elastic coating waterproofing material to fill the protrusions of the waterproof panel.
  • the uneven-shaped waterproof panel includes a flat plate or sheet, and protrudes downward from the flat plate. In addition, it is intended to include a plurality of conical or semicircular projections which are hollow inside.
  • the present invention is to install a plastic or metal sheet-like or plate-shaped concave-shaped waterproof panel having a conical or semi-circular projection having a hollow inside and having a hole in the lower portion thereof.
  • Work can be performed immediately without waiting for the concrete structure to dry up to about 12% water content, which can contribute to shortening the construction period, and also eliminates background cleaning and ground cleaning work. It can also contribute to shortening construction period and reducing construction costs.
  • the present invention is a hole in the bottom of the projection of the concave-convex molded waterproof panel, the composite waterproof layer consisting of the concave-convex waterproof panel and the polymer mixed cement mortar-based waterproof material or elastic coating waterproofing material is point-bonded to the waterproofing base surface, the concrete structure to be waterproof Mechanical behaviors of various kinds or sizes that occur randomly throughout, i.e. flexural deformation and flexural stress due to sagging of concrete structures, cracks or expansion joints, or expansion joints or PCs Even if there is expansion or contraction of the sheet gap, expansion stress, shear stress and shear deformation, or deformation and stress behavior repeated over a long period of time, the watertight waterproof layer can be maintained for a long time without being transferred to the entire waterproof layer. have.
  • the uneven-shaped waterproof panel is provided with protrusions having a predetermined height, and when forming an exposed waterproof layer such as a rooftop, even if the moisture contained in the ground concrete evaporates and expands through the protrusions, the problem that the waterproof layer swells is a problem. It can be solved to form a breathable exposure waterproof layer, and when forming a non-exposed waterproof layer, the composite waterproof layer can withstand even the upper load of the weight, such as pressed concrete or ground, can not be pressed to improve the waterproof durability.
  • two adjacent concave-convex waterproof panels can be continuously installed by fitting projections, and thus, the waterproofing layer can be simply integrated into a continuous layer, thereby increasing watertightness and improving workability.
  • the present invention is to fill and apply the empty space and the upper portion of the protrusions of the uneven molded waterproof panel with a polymer mixed cement mortar waterproof material or an elastic coating waterproofing material having excellent compressive strength, it is possible to further increase the pressure resistance corresponding to local compression, The reinforcing effect on the upper load of the composite waterproof layer can be increased.
  • air can flow in and out through the perforated hole in the lower part of the protrusion, and thus, when the polymer mixing cement mortar-based waterproofing material or the elastic coating waterproofing material is applied to fill the empty protrusion inner space, the entire inner space can be more easily filled. .
  • the present invention is a concave-convex waterproof panel is provided with a projection of a predetermined height, the adhesion area with the polymer-incorporated cement mortar-based waterproof material or elastic coating waterproofing material to be filled in the empty space inside the projection to the maximum, heterogeneity due to thermal behavior
  • the interface drop between the waterproof layers does not occur and can be integrated to further improve watertight durability.
  • the present invention can be fixed to the waterproof base by partially using the projections, such as bumps, nails, anchors, such as the irregularities-shaped waterproof panel on the waterproofing base, and the fastener is more easily to the waterproofing base using compressed air such as airless It can be fixed so that it can be attached without deformation even in structures with very large deformation behavior.
  • the present invention can be applied to the waterproof base by applying an adhesive adhesive to the waterproofing base can be attached to the waterproofing base to obtain a better adhesive force can be attached without deformation even in a structure having a very large deformation behavior.
  • the concave-convex waterproofing panel can be adhered to the waterproofing base with adhesiveness, thereby obtaining better adhesion.
  • the water may be blocked or absorb the water, thereby forming a waterproof layer to reinforce the waterproof effect.
  • the present invention is not only very economical compared to the conventional technique of installing a unit sheet, applying a coating film waterproofing material, or using a combination of them over the entire surface of the concrete, but also exhibiting excellent pressure resistance, resulting from the thin thickness of the conventional waterproof layer. There is an effect that can solve most problems, such as the reduction of the cross-section of the waterproof layer due to the upper load or the puncture phenomenon of the waterproof layer.
  • the present invention is to provide the optimum waterproof layer performance within the economic range through the limitation of the thickness, the projection height and projection interval, or the coating thickness of the waterproofing material of the uneven molded waterproof panel.
  • the present invention is to form a composite waterproof layer consisting of a double structure of the upper waterproof layer consisting of a polymer-incorporated cement mortar-based waterproofing material or an elastic coating waterproofing material that can be waterproof seamlessly with a concave-shaped waterproofing panel having excellent waterproofing ability, exposure to concrete structures and When applied to non-exposed waterproofing, there are many effects such as having excellent waterproofing ability.
  • FIG. 1 is an exemplary view showing a conventional waterproof method (front adhesive waterproof method)
  • FIG. 2 is an exemplary view showing a conventional partial insulation waterproofing method
  • Figure 3 is an exemplary view showing a conventional insulation waterproofing method (waterproof base material)
  • Figure 4 is an exemplary view showing the configuration of the concave-convex molding waterproof panel according to the present invention
  • FIG. 5 is an exemplary view showing the fixing (fixture) of the present invention uneven molding panel
  • Figure 6 is an exemplary view showing the fixing (adhesive coating film waterproofing material) of the uneven molded waterproof panel of the present invention
  • Figure 7 is an exemplary view showing an installation state (overlapping) of the uneven molded waterproof panel of the present invention
  • FIG. 8 is an exemplary view showing a point of adhesion state of the composite waterproof layer according to the present invention
  • FIG. 9 is an exemplary view showing the configuration of a non-exposed waterproof layer according to the present invention.
  • FIG. 10 is an exemplary view showing the configuration of the ventilation exposure waterproofing layer according to the present invention.
  • Example 11 is an exemplary view showing a test configuration according to Example 2 of the present invention.
  • hole 20 upper waterproof layer
  • Figure 4 is an exemplary view showing the configuration of the concave-convex waterproofing panel according to the present invention
  • Figure 5 is an illustration showing the fixing (fixture) of the concave-convex waterproofing panel according to the present invention
  • Figure 6 is a fixed view of the concave-convex waterproofing panel of the present invention
  • 7 is an exemplary view showing an adhesive coating waterproofing material
  • FIG. 7 is an exemplary view showing an installation state (overlapping) of the concave-convex waterproofing panel of the present invention
  • FIG. 8 is an exemplary view showing an adhesive state of a composite waterproof layer according to the present invention. As shown,
  • the concave-convex waterproof panel 10 includes a flat plate portion 11 made of a sheet or plate, and a plurality of conical or semi-circular protrusions 12 protruding downward from the flat plate portion 11. ,
  • the projection 12 has a hollow inside 13 and has a hole 14 having a diameter of 0.1 mm to 3.0 mm at its lower end, and has a height h of 3.0 mm to 20.0 mm and an inner diameter d of 5.0 mm to 15.0. Mm.
  • the conical or semi-circular projections 12 are continuously formed with a distance L between 1.0 mm and 10.0 mm adjacent thereto.
  • the concave-convex waterproof panel 10 configured as described above may include an ethyl group such as polyethylene, a propyl group such as polypropylene, an ester group such as polyester, or a urethane such as polyurethane. It is made of thermoplastic hard or soft plastic material with urethane) or epoxy group such as epoxy, or made of metal and has a thickness (t) of 0.1mm ⁇ 2.0mm.
  • the protrusions 12 are filled with a waterproof material into the interior 13 forming an empty space, and the hole 14 prevents the formation of an air layer inside the protrusions when the waterproof material is filled, and at the same time, As shown in FIG. 8, it has a function to make point adhesive with the surface of the concrete structure.
  • the hole 14 according to the present invention has a diameter of 0.1 mm to 3.0 mm, and the diameter of such a hole is for facilitating the filling of the waterproofing material filled into the projections or preventing a large amount of detachment. If the diameter of less than 0.1mm, the waterproof material is difficult to fill the inside of the projection without the air layer, if the diameter is more than 3.0mm, a large amount of the waterproof material through the hole is cracking occurs in the waterproof layer.
  • the waterproof material is a polymer mixed cement mortar-based waterproof material or an elastic coating waterproof material.
  • the size limitation for the protrusions 12 of the present invention as described above is to improve the waterproof layer performance, such as pressure resistance, crack resistance, fatigue resistance, if out of the scope according to the present invention, uneven shaped waterproof panel, and The phenomenon that the performance of the composite waterproof layer made of a waterproof material to be applied and filled occurs.
  • the non-exposure waterproofing method and the rooftop ventilation exposure waterproofing method using the uneven-shaped waterproof panel of the present invention configured as described above are as follows.
  • the ventilation exposure and non-exposure waterproofing methods described below are for explaining the waterproofing method using the uneven molded waterproof panel in the present invention, and the present invention is not limited to the exposed waterproofing method and the non-exposed waterproofing method.
  • Figure 9 shows an exemplary view showing the configuration of the non-exposed waterproof layer according to the present invention
  • the present invention is a roof or outer wall of the underground structure buried in the basement is constructed of concrete or PC (Pre-casting Concrete) plate, or the like, or A non-exposed waterproof layer in a roof of a ground structure which is protected by concrete or the like;
  • PC Pre-casting Concrete
  • It includes a composite waterproof layer 60, the uneven molding waterproof panel is integrated, and a protective pressing layer 30 formed by pouring on the composite waterproof layer,
  • the composite waterproof layer 60 is installed by connecting the uneven molded waterproof panel 10 to each other, and the upper waterproof layer 20 is formed by applying a waterproof material to fill the protrusions 13 of the uneven molded waterproof panel.
  • the present invention provides a method for constructing a non-exposed waterproof layer for a crack of a concrete structure or a concrete structure or a joint of a concrete structure;
  • the protective pressing layer forming step of forming a protective pressing layer 30 on the waterproofing layer 60 it is to form a non-exposure waterproof layer which is mechanically strengthened in strength and has excellent durability and economy.
  • the disposing step arranges the plurality of uneven-shaped waterproof panel 10 on the waterproof base 100 of the concrete structure.
  • the uneven shape waterproof panel is preferably made of a plastic material.
  • the connecting step is a step of overlapping and connecting one side uneven waterproofing panel 10a and another uneven waterproofing panel 10b as shown in FIG. 7, overlapping the length or left and right width directions of the uneven waterproofing panel.
  • the width W is about 30.0 mm to 100.0 mm, and the projections of one uneven molded waterproof panel are fitted into the projections of adjacent uneven molded waterproof panels, or are glued and glued together to form a waterproof base (concrete structure surface). Install the concave-convex waterproof panel on the front side.
  • the overlap width (W) is about 30.0mm ⁇ 100.0mm, and fit the projections of the concave-convex waterproofing panel on one side, and fit the projections of the adjacent concave-convex waterproofing panel, or by applying adhesive to glue the waterproofing base ( Concrete structure surface) It is preferable to install so that the concave-convex waterproofing panel is continuous in front.
  • the coating film waterproofing material 50 is a rubber asphalt coating film waterproofing material having sticky adhesiveness and viscous behavior, or a resin coating film waterproofing material having water absorption swelling reactivity such as acrylic, polyvinyl, etc., preferably water absorption swelling reactive resin coating film Use waterproofing material.
  • the waterproofing material is applied to the concave-convex waterproof panel 10 installed on the waterproof base to have a predetermined thickness, thereby forming the upper waterproof layer 20 having a predetermined thickness.
  • the waterproofing material may be a polymer mixed cement mortar-based waterproofing material or an elastic coating waterproofing material.
  • the polymer-blended cement mortar-based waterproofing material is a polymer-blended cement-mortar-based waterproofing material made by mixing a waterproof liquid or powdery polymer or epoxy, cement, silica sand, or sand in a predetermined ratio, and the liquid, powdery polymer is acrylic. , EVA, SBS, SBR, epoxy is one selected.
  • the polymer-incorporated cement mortar-based waterproofing material is a liquid, powdery polymer such as acrylic, EVA, SBS, SBR, epoxy, etc., and cement, silica sand, or sand having a predetermined ratio, that is, P (polymer) / C (cement).
  • Cement mixed with 0.5 to 10% by weight ratio Polymer mixed cement mortar-based waterproof material made by mixing silica sand or sand ratio 1: 0.5 to 3 Spread or spray spray to apply a waterproof layer of a predetermined thickness.
  • the polymer-mixed cement mortar-based waterproofing material formed as described above has good adhesion with the uneven shaped waterproof panel, so that it is easy to form an integrated waterproof layer, does not easily cause cracks, and can give a predetermined elasticity. It can be traced to a degree, and also has the feature of improving the resistance to local compression after filling the protrusions, and it is economical because the price is low.
  • the water-tight surface is coated with a waterproofing material on the top to reinforce the waterproofing, pinholes are not generated in the waterproofing layer without separate grounding.
  • the elastic coating film waterproofing material is synthetic rubber-based coating waterproofing materials, such as urethane, chloroprene of 120 N / mm ⁇ 600 N / mm of an extended length; Synthetic resin coating waterproofing materials such as urea, epoxy and polyester; Asphalt series waterproofing material; It can be used by selecting any one of water-resistant polymers such as urethane, epoxy, acrylic, EVA, etc., and coating film waterproofing material mixed with cement or inorganic powder such as sand or calcium carbonate. Inadequate response to dynamic behaviour, or rising construction costs are uneconomical.
  • the elastic coating waterproofing material may be used in the same series, or if the elastic range of the specified range by varying the degree of elasticity.
  • the inside of the projection of the uneven molded waterproof panel is filled with a coating waterproof material having a better elongation than the stress
  • the upper waterproof layer is filled with a coating waterproof material having a higher stress than the elongation
  • the inside of the protrusion is filled with a coating waterproof material having a higher stress than the elongation.
  • the waterproof layer may form an upper waterproof layer 20 by applying a coating waterproof material having an excellent elongation rate than stress.
  • the upper waterproof layer 20 is formed by an elastic coating waterproof material filled into the projections of the uneven waterproof panel and another elastic coating waterproof material applied to have a predetermined thickness over the flat portion 11 of the uneven waterproof panel.
  • the elastic film waterproofing material filled into the projections is more stressed than another elastic coating waterproofing material applied onto the flat plate portion, and the other elastic coating waterproofing material applied over the flat plate portion has better elongation than the elastic coating waterproofing material filled into the projection part. do or,
  • the elastic film waterproofing material filled into the projections has a higher elongation than another elastic coating waterproofing material applied onto the flat plate portion, and the other elastic coating waterproofing material applied over the flat plate portion has better stress than the elastic film waterproofing material filled into the projections.
  • the upper waterproof layer 20 itself may be formed to have a dual structure.
  • the polymer-incorporated cement mortar-based waterproofing material or elastic coating waterproofing material is filled into the inner void space of the unevenly shaped waterproofing panel projection and coated and cured to have a predetermined thickness from the unevenly shaped waterproofing panel flat part.
  • the polymer-incorporated cement mortar-based waterproofing material or elastic coating waterproofing material is formed by a hole having a diameter of 0.1 mm to 3.0 mm formed at the lower end of the projection of the uneven molded waterproof panel, without forming an air layer into the void inside the projection and without excessive spillage. Will be filled.
  • the upper waterproof layer 20 is cured or cured, and integrated with the uneven molding panel 10, thereby forming a composite waterproof layer 60 made of one. That is, in the composite waterproof layer 60 according to the present invention, the uneven shaped waterproof panel 10 and the upper waterproof layer 20 are integrally formed.
  • the present invention may further add a waterproof reinforcing step of forming a waterproof reinforcing layer 70 by applying a liquid coating waterproofing material such as urethane or the like, or spreading a sheet-like waterproofing material such as rubber asphalt on the curing step.
  • a waterproof reinforcing step of forming a waterproof reinforcing layer 70 by applying a liquid coating waterproofing material such as urethane or the like, or spreading a sheet-like waterproofing material such as rubber asphalt on the curing step.
  • the present invention may further add a step of laying a heat insulating material, such as urethane foam or expanded polystyrene for thermal insulation reinforcement after the curing step.
  • a heat insulating material such as urethane foam or expanded polystyrene for thermal insulation reinforcement after the curing step.
  • the protective pressing layer forming step is to cast a concrete of a predetermined thickness on the waterproof layer 60, or to form a protective pressing layer 30 by placing a pre-casting concrete (P.C) plate or block.
  • P.C pre-casting concrete
  • the present invention made as described above has a protective pressing layer such as slab top or outer wall, or concrete of the underground concrete structure due to the behavior occurring in the cracks or joints, which are essential for the construction of construction structures, and which is constantly subjected to excessive loads.
  • a protective pressing layer such as slab top or outer wall, or concrete of the underground concrete structure due to the behavior occurring in the cracks or joints, which are essential for the construction of construction structures, and which is constantly subjected to excessive loads.
  • Figure 10 shows an exemplary view showing the configuration of the ventilation exposure waterproofing layer according to the present invention, the present invention is a ventilation exposure waterproofing layer and waterproofing method on the roof of the structure;
  • the overlap width (W) is approximately 10.0 mm to 100.0 mm in the length or left and right width directions of the concave-convex waterproof panel 10, and the projection of the concave-convex waterproof panel is adjacent to the projection of the concave-convex waterproof panel.
  • the concave-convex waterproof panel is bent to a predetermined radius of curvature to fix the upper end to the vertical wall surface 110.
  • the present invention in the ventilation exposure waterproofing layer and waterproofing method on the roof of the structure;
  • the sheet-like or plate-shaped concave-shaped waterproof panel made of soft or hard resin having a conical or semi-circular protrusion, or a metal plate having a hollow inside, overlapping, spreading, fin or iron, etc.
  • glue glue
  • the uneven molded waterproof panel close to the vertical wall surface is bent to a predetermined radius of curvature to fix the upper end portion to the vertical wall surface with a fixing pin or a fixture such as a metal, thereby eliminating the vaporized expansion pressure of water contained in the waterproof base surface from the vertical wall surface.
  • an elastic liquid coating film waterproofing material such as urethane and the like is applied, and finally, by applying a known surface protective material capable of blocking heat or ultraviolet rays, the exposed waterproof layer of a concrete structure having breathability can be formed.
  • polymer-blended cement mortar-based waterproofing material and the elastic coating waterproofing material are the polymer-blended cement-mortar-based waterproofing material and the elastic coating waterproofing material described in the above-mentioned non-exposed waterproofing layer.
  • test specimens having an inner diameter of the projection space surface of 5 mm were used as the representative test specimens. Cut 6 sets (1 set of 4 pieces) so that it becomes cm x 30 cm, and then apply the acrylic water-soluble polymer mixed waterproofing material to the remaining 3 sheets except one of them.
  • the test body was coated and cured so that the thickness (t) was 2.0 mm and 5.0 mm from the panel, respectively.
  • the pressure gauge was pressurized at the rate of / min and the pressure gauge was 0.1Tonf, 0.5Tonf, 1.0Tonf, 5.0Tonf, 10.0Tonf, 50.0Tonf, 75.0Tonf, 100.0Tonff.
  • the test body having the inner diameter of the protruding space surface was 5 mm as the representative test body, and the spacing between the protruding spaces was 1.0 mm (spacing between the conical protrusion ends 6.0 mm) and 5.0 mm (spacing between the conical protrusion ends). 10.0 mm), 10.0 mm (15.0 mm spacing between the ends of the conical projections), and the thickness and width of each unevenly shaped waterproof panel with projection heights of 5.0 mm and 10.0 mm, respectively, for each standard.
  • the narrower the gap between the end portions of the projections (the gap between the projection spaces), or the thicker the thickness t of the uneven molded waterproof panel, or the higher the projection height
  • the crack width is larger than 10.0 mm. Even if the deformation of the uneven molded plastic-based waterproof material is within about 4.0mm, it can be seen that the base concrete surface and the end of the projection are joined by a point.
  • the width of the butt gap of the lower concrete was 0.0 mm to 0.5 mm, 0.0 mm to 1.0 mm, 0.0 mm to 2.0 mm, 0.0 mm to 5.0 mm and 0.0 mm to 5 minutes apart, respectively.
  • the test device was electrically operated to reciprocate between 10.0mm width and 2,000 times repeated tensile strain (fatigue) test was performed, and defects such as breaking of molded waterproof material with irregularities occurred, the test was stopped and repeated The results are shown in [Table 7] to [Table 9].
  • Protrusions of the uneven molded waterproof panel having an inner diameter of 5 mm for the projection space surface, a gap of 1.0 mm between the adjacent projection spaces, and a thickness of 0.1 mm, 0.5 mm, 1.0 mm for the uneven molded waterproof panel, and 5.0 mm for the raised height, respectively
  • At least 5 bar in the area where the water pressure is expected to be more than 5 bar (approximately 5.1kgf / cm2) (typically about 50M or more underground) and at least about 30.0mm in the overlap width is designed. It can be seen that it is preferable.
  • the projection end of the uneven molded plastic-based waterproof material having a thickness of 0.1 mm, an inner diameter of the projection space 5 mm, an interval between adjacent projection spaces of 1.0 mm and a projection height of 6.0 mm
  • a water-soluble acrylic polymer mixed waterproofing material or a commercially available coating waterproofing material (liquid urethane-based coating film) is formed inside the protrusions of the uneven molded waterproof panel with holes 0.1 mm, 0.5 mm, 1.0 mm, 1.5 mm, 2.0 mm, and 3.0 mm in diameter.
  • a test was performed to fill the space by pouring the waterproofing material.
  • the waterproofing material was poured in the same manner by using a concave-convex molded waterproof panel that is not perforated for comparison, and the results are shown in [Table 12].
  • the water-soluble acrylic polymer mixed waterproofing material could not fill the entire space, but the state of the cured waterproofing layer was relatively good, whereas the liquid urethane coating waterproofing material could fill the entire space.
  • an air layer was formed between the bottom of the projection space and the waterproof layer, so that the water-soluble acrylic polymer mixed waterproofing material and the liquid urethane-based waterproof film could not fill the space.
  • the projections In order to check the pressure resistance of the composite waterproof layer formed by the projections and recesses waterproof panel and the elastic coating waterproofing material, the projections have waterproof surface inside diameter of 5 mm, thickness 0.5 mm, protrusion height 5.0 mm, and gap between projection spaces 2.5 mm.
  • the sheet was made plain and each test piece was pressed.
  • the pressure gauge was 5.0 Ton ⁇ f by pressing the test piece at a speed of 10 mm / min using a 500 ton compressive strength tester equipped with a steel pressure plate (30cm ⁇ 30cm).
  • 200.0 Ton ⁇ f Deformation amount (protrusion height deformation amount, mm) of the uneven molded waterproof panel was measured, and the test was carried out by pressing again, and the results are shown in [Table 13].
  • Example 1 For comparison with the pressure resistance of the composite waterproof layer between the uneven molded waterproof panel with the projection and the elastic coating waterproofing material, the same type of urethane rubber-based waterproofing material used in Example 1 was manufactured and cured to a thickness of 3 mm, which is a general waterproofing material. Using the resultant (display 3.0) as a test body, the test was carried out in the same manner as in the test method in Example 6, and the results are shown in comparison with Table 13.
  • the thickness is about 10 mm
  • the width is 100 mm
  • the length is two concrete forming plates manufactured to have a thickness of 50 mm are placed on top of each other on a test apparatus that is capable of horizontally repeatable operation (total length of 100 cm), and the surface inner diameter of the protrusion used in Example 6 above.
  • the four kinds of coating film waterproofing materials (urethane rubber type 1, type 2, acrylic rubber and polyurea resin) defined in KS F 3211 used in Example 6 were filled only with the inner space of the protrusion ( 0) or all the spaces are filled and the thickness t is applied from the uneven molded panel so that the thickness t is 2.0 mm (2.0) and 5.0 mm (5.0), respectively.
  • the test equipment was electrically operated to reciprocate between 10.0 mm, 0.0-15.0 mm, 0.0-20.0 mm, 0.0-30.0 mm, and 0.0-40.0 mm width, and 2,000 repeated tensile strains at a speed of 2 minutes each. Fatigue) Tests were performed and defects such as breakage of the test body or dropping of the lower point adhesive parts (five protruding parts on each side centered on butt joints) occurred, and the number of repeated tests was recorded. It is shown in [Table 14].
  • Example 7 For comparison according to Example 7, a first class of urethane rubber-based waterproofing material of the same type as used in Example 7 was used, with the same size (100 cm x 100 cm) on the butt concrete molding plate according to Example 7, The test was carried out in the same manner as in the test method of Example 7 using the product prepared by coating in mm and cured (indication 3.0), and the results are shown in [Table 14] in comparison.
  • polyurea resin having excellent tensile stress is more advantageous in terms of fatigue resistance, which is an elastic coating film having the same elongation (strain).
  • strain an elastic coating film having the same elongation
  • Example 6 Surface of the projection used in Example 6 to check the resistance against the vertical vibration load caused by driving of the vehicle or the walking of a large number of people of the composite waterproof layer consisting of the projections and protrusions waterproof panel and the elastic coating waterproofing material Twelve pieces were cut out to have a size of 30cm ⁇ 30cm, with a concave-shaped waterproof panel having an inner diameter of 5 mm, a thickness of 0.5 mm, a protrusion height of 5.0 mm, and a gap of 2.5 mm between protrusion spaces, and restrained at the bottom of the test apparatus. Put on urethane rubber type 1 and 2, acrylic rubber type and polyurea resin coating film waterproofing material used in Example 6 and put it on the concrete molding plate of 30cm ⁇ 30cm size.
  • the steel pressure plate (30 cm x 30 cm) of the test apparatus used was bonded with epoxy adhesive, and the pressure plate was 100.0 Ton ⁇ f at a speed of 100 mm / min with a compressive strength tester of 500 tons of maximum load. 1 mm, 2 mm, and 3 mm above the initial height of the specimen (5 mm of protrusion height of the panel + 0-5 mm of thickness of the upper waterproof layer) in the opposite (upper) direction at a rate of 100 mm / min. 50 mm, 4 mm and 5 mm heights were stretched 50 times for each tensile height, and the results were shown in [Table 15].
  • urethane rubber type 1> urethane rubber type 2> poly Urea resin type> acrylic rubber type, or tensile strength (N / mm, T p T B x (L-20), T p : tensile strength (N / mm), T B : tensile strength (N / mm 2), L: It is understood that the response to vertical vibration is good at 280 or more> 280 or more> 900 or more> 120 or more, based on the distance between marks in breaking).
  • the test body was sized as a representative test body, as in Example 3, that is, the concave-convex molding panel having a surface inner diameter of 5 mm, a thickness of 0.5 mm, a protrusion height of 5.0 mm, and a gap of 2.5 mm between protrusion spaces was used as a representative test body. 12 pieces are cut out to be 30 cm ⁇ 30 cm, and placed on a concrete molding plate having a size of 30 cm ⁇ 30 cm, and the urethane rubber type 1 and 2, acrylic rubber type and polyurea resin coating film waterproofing material is formed only in the inner space.
  • test results of [Table 16] in the case of the test body filled with the elastic coating waterproofing material, it was found that most of the test specimens had a drop (destructive) deformation of the point adhesive interface of only about 3.0 to 5.0 mm. It was found that it can be applied in the environment where the occurrence is expected.
  • the coating waterproof material having excellent tensile strength is advantageous, but the horizontal behavior, the vertical vibration behavior and the shear behavior are the properties of both stress and deformation rather than biasing to unilateral properties such as stress or deformation. It can be seen that it depends on the physical quantity, that is, based on the physical quantity that can handle the tensile strength and deformation together, namely the tensile strength (N / mm) as a value that satisfies the above performance 120 N / mm or more, although it can be in the range of 900 N / mm or less, if the test results of the urethane rubber-based first and second class is a universal value that satisfies most performance, the material cost of the urea resin coating waterproofing material of more than 900N / mm Considering that it is about 2 times or more than the urethane rubber type 1, about 3 times or more than the urethane rubber type 2, and about 1.5 times or more that the acrylic rubber type, Therefore,

Abstract

The present invention relates to an irregularly formed waterproof panel having a hollow protrusion for waterproofing, and to a waterproofing construction using same. The objective of the present invention is to provide: an irregularly formed waterproof panel in which a complex waterproofing layer is formed using the irregularly formed waterproof panel having a hollow protrusion to prevent a waterproofing foundation from being cracked or to prevent a waterproofing layer from being damaged due to the behavior of a joint, and to provide permeability to air; and a waterproofing construction using same. The exposed or non-exposed waterproofing construction with respect to the concrete structure includes: a step of forming a complex waterproof layer in which irregularly formed waterproof panels are integrated with the surface of the concrete structure, wherein the complex waterproof layer is installed by connecting the irregularly formed waterproof panels to each other; and a step of applying a waterproof material to fill the inside of the protrusion of each of the irregularly formed waterproof panels to form an upper waterproof layer, wherein each of the irregularly formed waterproof panels includes a flat plate part having a sheet or plate shape and a plurality of hollow protrusions having a conic or semicircular shape and which protrude downward from the flat plate part.

Description

내부가 비어 있는 돌기를 가진 방수용 요철성형 방수패널과 이를 이용한 방수공법Waterproof concave-convex waterproof panel with hollow inside and waterproof method using the same
본 발명은 내부가 비어 있는 돌기를 가진 방수용 요철성형 방수패널과 이를 이용한 방수공법에 관한 것으로, 콘크리트 구조물에 내부가 비어 있고 하부에 구멍이 뚫려 있는 원추형 또는 반원형의 돌기를 가진 요철성형 방수패널을 연결 설치하고, 상기 요철성형 방수패널에 방수재를 충전 도포하여 일체화된 복합방수층을 형성하는 요철성형 방수패널과 이를 이용한 방수공법에 관한 것이다. The present invention relates to a waterproof concave-convex waterproof panel having a hollow inside and a waterproofing method using the same, and to connecting a concave-shaped waterproof panel having a conical or semi-circular protrusion having a hollow inside and having a hole in the bottom of a concrete structure. The present invention relates to a concave-convex waterproof panel and a waterproof method using the same.
일반적으로 콘크리트 구조물에는 콘크리트 타설 후 콘크리트가 건조, 또는 경화하는 과정에서 균열이 발생하거나, 또는 구조물이 클 경우, 콘크리트를 분리 타설함에 따라 콘크리트 이음 타설 조인트(Cold Joint)가 생기거나, 또는 분리된 콘크리트 구조물을 이어서 설치할 경우, 구조물의 팽창에 의한 부딪힘을 해소하기 위해 신축줄눈(Expansion. Joint)을 설치하게 되며, 이러한 부위는 구조물을 건조하고 난 다음에 가해지는 과도한 하중이나 온도변화 등에 의해 상하 진동거동, 또는 신축거동을 하게 된다. In general, concrete structures have cracks during concrete drying or hardening after concrete pouring, or when the structure is large, concrete joints are formed by separating and placing concrete, or separated concrete. In the case of subsequent installation of the structure, expansion joints are installed in order to solve the impact caused by the expansion of the structure, and these parts are moved up and down by the excessive load or temperature change after drying the structure. , Or stretch behavior.
한편 콘크리트 구조물 중, 지반에 매몰되어 사용되는 지하구조물의 지붕이나 외벽, 또는 지상 구조물의 지붕에는 누수를 방지하기 위해 일반적으로 방수층을 설치하게 되며, 이러한 방수층의 내구성은 상기하고 있는 콘크리트에서 발생하는 균열이나 이음 타설 조인트, 또는 신축줄눈의 거동의 영향을 직접적으로 받게 되며, 종래의 전면을 접착제 또는 프라이머를 사용하여 방수바탕에 방수재를 붙이는 방법(일반적으로는 전면접착 방수공법)의 경우, 도 1 에 도시된 바와 같이, 상기 부위에서 발생하는 국부변형(또는 무절점 응력)에 의한 급격한 방수층의 단면감소나 응력 저하에 의해 방수층이 파손되는 결함이 빈번히 발생하여, 근래에는 방수층을 설치할 때 이러한 과거의 경험을 감안한 여러 가지 방법들을 고안하여 사용하고 있다.On the other hand, among the concrete structures, the waterproofing layer is generally installed on the roof or outer wall of the underground structure used in the ground or the roof of the ground structure to prevent leakage, and the durability of the waterproofing layer is due to the cracks generated in the above-mentioned concrete. In the case of a method of attaching a waterproofing material to a waterproofing base (generally, a front-adhesive waterproofing method) by directly using an adhesive or a primer, it is directly affected by the behavior of a joint or a joint joint or expansion joint. As shown, defects in which the waterproof layer is broken frequently due to a sudden decrease in the cross-section of the waterproof layer or a decrease in stress due to local deformation (or no-stress stress) occurring at the above-described sites are frequently encountered. Many methods have been devised and used.
또는, 도 2 에 도시된 바와 같이, 상기 균열이나 조인트 부위의 상부 방수층을 테이프(210) 등을 사용하여 부분적으로 방수 바탕과 띄우는 부분절연 방수공법을 사용하여 방수층의 파손결함 발생을 해소하고 있으며, 이러한 방법은 육안으로 확인 가능한 균열이나 조인트 부위에서는 그 효과를 일부 발휘하기는 하나, 육안으로 확인할 수 없는 균열이 대량으로 발생하고 있는 콘크리트 구조물에서는 거의 효과를 발휘하지 못하는 단점이 있다. Alternatively, as shown in FIG. 2, the cracks or the upper waterproof layer of the joint portion is partially removed by using a tape 210 or the like to partially prevent the breakage defect of the waterproof layer by using a partial insulation waterproof method. Although this method partially exerts its effects at the visually visible cracks and joints, it is hardly effective in concrete structures in which a large amount of cracks are not visible to the naked eye.
또는 상기와 같은 문제점을 감안하여 육안으로 확인 가능한 균열이나 조인트 부위를 포함한 방수바탕 전면에 합성고분자계열이나 금속계열 또는 아스팔트 계열의 시트 상, 또는 판상의 방수 기반재를 부분적으로 접착제나 앵커 등 고정구를 사용하여 접착시켜 깐 다음, 그 위를 도막계열의 방수재를 연속 도포하여 방수층을 완성하는, 즉, 도 3 에 도시된 바와 같이, 방수 기반재(220)에 의존하여 방수바탕과 띄우는 부분접착 방수공법을 사용하여 방수층의 파손결함 발생을 해소하는 방법을 고안하여 사용하고 있으며, 이러한 방수공법은 상기 부분절연 방수공법보다는 훨씬 효과가 뛰어나나, 이질의 방수 기반재(220)와 도막 방수재(230)를 사용할 경우에는 방수 기반재와 도막 방수재의 접착계면이 탈락되거나, 물성 차이로 인하여 주름발생이나 파손되는 등의 결함이 발생하거나, 또는 전체(방수기반재+도막방수재 복합) 방수층 두께가 약 2 ~ 3mm 정도로 얇고, 또한 주로 연질의 고무계 방수재를 사용함에 따라 방수층 상부의 콘크리트 보호 누름층이나 지반층의 하중에 의해 방수층의 단면 두께가 현저히 감소되거나, 방수층이 하중에 눌려 방수바탕에 있는 돌기물에 의해 방수층이 뚫리는 등 방수 내구성이 현저히 저하되는 단점이 있다. Alternatively, in view of the above problems, the waterproof base including the cracks and joints visible to the naked eye can be partially glued to an adhesive base such as an adhesive or an anchor on a sheet or a plate of a waterproof base material of a sheet of a synthetic polymer, a metal, or an asphalt series. After using the adhesive, the coating layer-based waterproofing material is successively applied to complete the waterproofing layer, that is, as shown in FIG. 3, the partial adhesion waterproofing method that floats with the waterproofing base depending on the waterproofing base material 220. It is devised and used to solve the occurrence of breakage defects of the waterproof layer, this waterproof method is much more effective than the partial insulation waterproof method, the heterogeneous waterproof base material 220 and the coating film waterproof material 230 In the case of use, the adhesion interface between the waterproof base material and the waterproofing material of the coating film is dropped, or wrinkles or damage may occur due to the difference in physical properties. Defects, or the overall (waterproof base + composite film waterproofing) thickness of the waterproof layer is about 2 to 3mm thin, and mainly by using a soft rubber-based waterproofing material, the load of the concrete protective pressing layer or ground layer on top of the waterproofing layer As a result, the cross-sectional thickness of the waterproofing layer is significantly reduced, or the waterproofing layer is pressed against the load, and the waterproofing durability is significantly reduced, such as the waterproofing layer is pierced by projections in the waterproofing base.
또는 구멍 뚫린 시트를 방수바탕에 깐 다음, 그 위를 도막 방수재 등을 도포하여 뚫린 구멍을 통하여 방수바탕과 접착시키는 점 붙임 방수공법 등도 사용하고 있으나, 이 또한 상기 부분 접착 방수공법과 같은 문제점이 발생한다.Alternatively, after applying the perforated sheet to the waterproofing base, a dot-coating waterproofing method is applied to the waterproofing base by applying a coating waterproofing material or the like thereon, but this also causes problems such as the partial adhesive waterproofing method. do.
종합하면, 상기와 같은 다양한 방수공법들을 선택해서 사용하여 콘크리트 구조체에서 발생한 균열이나 조인트 등에서 발생하는 거동에 대응하여 방수층의 내구수명을 연장시키고자 하고는 있으나, 이러한 방수공법들을 사용하는 건설 구조물의 부위가 일반적으로 두께 1m 이상의 흙으로 덮이거나, 보도나 차도 조성을 위한 중량의 콘크리트 또는 아스팔트가 타설되거나, 또한 빈번한 사람의 보행이나 자동차의 주행 등에 따른 과도한 하중이 지속적으로 가해지는 지하 구조물 슬래브 상부, 또는 중량의 콘크리트 등으로 보호 누름을 설치하는 지상 구조물의 옥상 슬래브, 또는 중량의 돌기가 있는 암반이나 흙이 지속적으로 누르고 있는(측압) 지하구조물 외벽 부위가 되므로, 상기 공법들에 의한 방수층, 즉, 두께 약 2~3㎜ 정도로 얇고, 또한 연질의 고무질계열의 시트 또는 도막 방수재들을 사용하는 방수층들은 상기와 같은 과도한 하중이나 충격에 의해 방수층 두께의 감소와 구멍 뚫림 등, 기계적인 내구수명이 현저히 저하되는 문제점을 공통적으로 지적할 수 있으며, In sum, the various waterproofing methods are selected and used to extend the durability life of the waterproofing layer in response to the cracking or joints occurring in the concrete structure, but the part of the construction structure using the waterproofing methods. Is generally covered with soil with a thickness of 1 m or more, or under the construction of a slab of heavy concrete or asphalt for the construction of sidewalks or roadways, or under the slab of an underground structure, where excessive load is continuously applied due to frequent human walking or driving of a car. The roof layer slab of the ground structure to install the protection press with concrete, etc., or the outer wall part of the underground structure where the heavy rock or soil is continuously pressed (side pressure), so that the waterproof layer according to the above methods, that is, the thickness of about 2 ~ 3mm thin and soft high Waterproofing layers using amorphous sheet or coating waterproofing materials can commonly point out a problem that mechanical durability life, such as a decrease in the thickness of the waterproofing layer and a perforation, is significantly reduced due to the excessive load or impact.
또한 이러한 문제점 해소를 위해 상기와 같은 방법으로 방수층을 설치한 다음, 국부 압축에 따른, 또는 돌기가 있는 자갈 등 암반에 의한 방수층 파손 결함 방지를 목적으로 두께 약 10~20㎜ 정도의 시멘트 모르타르나 고무, 또는 플라스틱 등의 완충재를 설치한 다음 보호누름 층을 설치하는 방법이 고안되어 사용되고 있기도 하나, 이 경우에는 공사에 많은 비용이 소요되어 비경제적인 문제점이 있다.In order to solve this problem, after installing the waterproofing layer in the same manner as above, cement mortar or rubber having a thickness of about 10 to 20 mm for the purpose of preventing damage of the waterproofing layer due to local compression or by rocks such as protrusions and gravel. In addition, a method of installing a protective pressing layer after installing a cushioning material such as plastic or the like may be devised and used.
(선행기술문헌)(Prior art document)
(특허문헌 1) 공개특허공보 공개번호 2002-0087244(2002.11.22)(Patent Document 1) Published Patent Publication No. 2002-0087244 (2002.11.22)
(특허문헌 2) 등록특허공보 등록번호 10-0878226(2009.01.12)(Patent Document 2) Registered Patent Publication No. 10-0878226 (2009.01.12)
(특허문헌 3) 등록특허공보 등록번호 10-0878342(2009.01.06)(Patent Document 3) Registered Patent Publication No. 10-0878342 (2009.01.06)
(특허문헌 4) 등록특허공보 등록번호 10-1059736(2011.08.22)(Patent Document 4) Registered Patent Publication No. 10-1059736 (2011.08.22)
본 발명의 목적은 내부가 비어있는 원추형 또는 반원형 돌기를 구비한 요철성형 방수패널을 이용하여 복합방수층을 형성함으로써, 콘크리트 구조물 방수바탕면의 균열이나 조인트의 거동에 의한 방수층의 파손을 방지하고, 통기성을 구비하도록 한 요철성형 방수패널과 이를 이용한 방수공법을 제공하는 것이다. An object of the present invention is to form a composite waterproof layer using a concave-shaped waterproof panel having a conical or semi-circular projection with a hollow inside, thereby preventing damage to the waterproof layer due to cracking or joint behavior of the waterproof surface of the concrete structure, and breathable To provide a concave-convex waterproof panel and a waterproof method using the same.
본 발명의 목적은 내부가 비어있는 원추형 또는 반원형 돌기를 구비한 요철성형 방수패널과 방수재가 일체화 된 복합방수층을 형성하여, 콘크리트 구조물에 대한 노출 및 비노출 방수층을 형성할 수 있는 요철성형 방수패널과 이를 이용한 방수공법을 제공하는 것이다. An object of the present invention is to form a composite waterproof layer in which a concave-shaped waterproof panel having a conical or semi-circular projection with an empty hollow and a waterproofing material is integrated, and an uneven waterproof panel capable of forming an exposed and unexposed waterproof layer for a concrete structure and the same It is to provide a waterproof method.
본 발명의 목적은 복합방수층을 형성하여, 보호누름층이나 지반하중에 의한 방수층의 단면감소에 의한, 또는 돌기 암반의 국부압축이나 충격에 따른 노출 및 비노출 방수층의 내구성 저하를 해소할 수 있는 요철성형 방수패널과 이를 이용한 방수공법을 제공하는 것이다. An object of the present invention is to form a composite waterproof layer, which can eliminate the unevenness of the exposed and unexposed waterproof layer due to the reduction of the cross-section of the waterproof layer by the protective pressing layer or the ground load, or by local compression or impact of the protrusion rock. It is to provide a waterproof panel and a waterproof method using the same.
본 발명의 목적은 방수층 상부 하중에 의한 방수층의 두께변형(단면감소), 수평 신축(면 내)거동, 진동 및 전단(면 외)거동에 의한 방수층의 파손결함을 방지하고, 복합 방수층의 계면 접착성을 증대시키며, 통기성을 구비한 요철성형 방수패널과 이를 이용한 방수공법을 제공하는 것이다. An object of the present invention is to prevent the damage of the waterproof layer due to the thickness deformation (cross-sectional reduction), horizontal expansion (in-plane) behavior, vibration and shear (out-of-plane) behavior of the waterproof layer due to the upper load of the waterproof layer, the interface adhesion of the composite waterproof layer It is to provide a waterproof and waterproof method using the uneven molded waterproof panel with increased breathability.
본 발명은 콘크리트 구조물에 대한 노출 또는 비노출 방수공법에 있어서, 콘크리트 구조물의 표면에 요철성형 방수패널이 일체화된 복합방수층을 형성하되, 상기 복합방수층은 요철성형 방수패널을 상호 연결하여 설치하고, 요철성형 방수패널의 돌기 내부가 충전되도록 폴리머 혼입 시멘트 모르타르계 방수재 또는 탄성 도막방수재가 도포된 복합방수층으로 형성되며, 상기 요철성형 방수패널은 시트 또는 판상으로 이루어진 평판부와, 상기 평판부에서 하부방향으로 돌출되도록 또한, 내부가 비어있는 다수의 원추 또는 반원형상의 돌기를 포함하도록 되어 있다.The present invention in the exposure or non-exposure waterproofing method for the concrete structure, the composite waterproof layer is formed on the surface of the concrete structure integrally formed with the concave-convex molding waterproof panel, the composite waterproof layer is installed by connecting the concave-convex waterproofing panel, the concave-convex molding The waterproof panel is formed of a composite waterproof layer coated with a polymer-incorporated cement mortar-based waterproofing material or an elastic coating waterproofing material to fill the protrusions of the waterproof panel. The uneven-shaped waterproof panel includes a flat plate or sheet, and protrudes downward from the flat plate. In addition, it is intended to include a plurality of conical or semicircular projections which are hollow inside.
이와 같이 본 발명은 내부가 비어 있고 하부에 구멍이 뚫려 있는 원추형, 또는 반원형 돌기를 가진 플라스틱 또는 금속재질의 시트상 또는 판상의 요철성형 방수패널을 설치하도록 되어 있어, 일반적으로 방수공사 전에 반드시 필요한 사전작업, 예를 들어 표면 함수율 약 12%까지 콘크리트 구조체가 건조되는 것을 기다릴 필요가 없이 즉시 방수공사를 실시할 수 있어 공사기간 단축에 기여할 수 있고, 또한, 바탕청소나 바탕정리 작업을 생략할 수 있어 역시 공사기간 단축과 공사비용 절감에 기여할 수 있다. In this way, the present invention is to install a plastic or metal sheet-like or plate-shaped concave-shaped waterproof panel having a conical or semi-circular projection having a hollow inside and having a hole in the lower portion thereof. Work can be performed immediately without waiting for the concrete structure to dry up to about 12% water content, which can contribute to shortening the construction period, and also eliminates background cleaning and ground cleaning work. It can also contribute to shortening construction period and reducing construction costs.
본 발명은 요철성형 방수패널의 돌기 하부에 구멍이 뚫려 있어, 요철성형 방수패널과 폴리머 혼입 시멘트 모르타르계 방수재 또는 탄성 도막방수재로 이루어진 복합방수층이 방수바탕면에 점 접착되므로, 방수바탕이 되는 콘크리트 구조물 전체를 통하여 랜덤하게 발생하는 다양한 종류, 또는 다양한 크기의 역학적 거동, 즉, 콘크리트 구조물의 쳐짐에 따른 휨 변형과 휨 응력, 균열이나 익스펜션 조인트(Expansion Joint), 또는 신축줄눈이나 맞댄 피씨(PC)판 틈새의 신축 변형과 신축응력이나 전단 응력과 전단 변형, 또는 장기간에 걸쳐 반복되는, 변형과 응력 거동이 발생하더라도 전체 방수층으로 전달하지 않고 역학적으로 자유롭게 대응하여 수밀한 방수층이 오랫동안 유지될 수 있도록 되어 있다. The present invention is a hole in the bottom of the projection of the concave-convex molded waterproof panel, the composite waterproof layer consisting of the concave-convex waterproof panel and the polymer mixed cement mortar-based waterproof material or elastic coating waterproofing material is point-bonded to the waterproofing base surface, the concrete structure to be waterproof Mechanical behaviors of various kinds or sizes that occur randomly throughout, i.e. flexural deformation and flexural stress due to sagging of concrete structures, cracks or expansion joints, or expansion joints or PCs Even if there is expansion or contraction of the sheet gap, expansion stress, shear stress and shear deformation, or deformation and stress behavior repeated over a long period of time, the watertight waterproof layer can be maintained for a long time without being transferred to the entire waterproof layer. have.
본 발명은 요철성형 방수패널이 소정높이의 돌기를 구비하도록 되어 있어, 옥상 등과 같은 노출방수층의 형성 시, 바탕 콘크리트가 함유하고 있는 수분이 기화팽창하더라도 돌기사이를 통하여 분산시켜 방수층이 부풀어 오르는 결함문제를 해소할 수 있어 통기노출 방수층을 형성할 수 있으며, 비노출방수층 형성시, 누름 콘크리트나 지반 등 중량의 상부하중에도 복합방수층이 눌리지 않고 견딜 수 있어 방수 내구성을 향상시킬 수 있다. According to the present invention, the uneven-shaped waterproof panel is provided with protrusions having a predetermined height, and when forming an exposed waterproof layer such as a rooftop, even if the moisture contained in the ground concrete evaporates and expands through the protrusions, the problem that the waterproof layer swells is a problem. It can be solved to form a breathable exposure waterproof layer, and when forming a non-exposed waterproof layer, the composite waterproof layer can withstand even the upper load of the weight, such as pressed concrete or ground, can not be pressed to improve the waterproof durability.
본 발명은 인접하는 2개의 요철성형 방수패널을 돌기의 끼움에 의해 연속적으로 설치할 수 있어, 간단하게 연속적으로 일체화된 방수층으로 할 수 있으며, 이를 통해 수밀성이 증대되고, 작업성도 개선시킬 수 있다.According to the present invention, two adjacent concave-convex waterproof panels can be continuously installed by fitting projections, and thus, the waterproofing layer can be simply integrated into a continuous layer, thereby increasing watertightness and improving workability.
본 발명은 요철성형 방수패널의 돌기 내부의 빈공간과 상부를 압축강도가 뛰어난 폴리머 혼입 시멘트 모르타르계 방수재 또는 탄성 도막방수재로 충전 도포하도록 되어 있어, 국부압축에 대응하는 내압강도를 보다 높일 수 있으며, 복합방수층 상부 하중에 대한 보강효과를 증대시킬 수 있다. The present invention is to fill and apply the empty space and the upper portion of the protrusions of the uneven molded waterproof panel with a polymer mixed cement mortar waterproof material or an elastic coating waterproofing material having excellent compressive strength, it is possible to further increase the pressure resistance corresponding to local compression, The reinforcing effect on the upper load of the composite waterproof layer can be increased.
본 발명은 돌기 하부에 있는 뚫려 있는 구멍을 통하여 공기의 유출입이 가능하므로, 폴리머 혼입 시멘트 모르타르계 방수재 또는 탄성 도막방수재를 도포하여 빈 돌기 내부공간을 채울 시, 보다 용이하게 내부 공간 전부를 채울 수 있다.According to the present invention, air can flow in and out through the perforated hole in the lower part of the protrusion, and thus, when the polymer mixing cement mortar-based waterproofing material or the elastic coating waterproofing material is applied to fill the empty protrusion inner space, the entire inner space can be more easily filled. .
본 발명은 요철성형 방수패널이 소정 높이의 돌기를 구비하도록 되어 있어, 돌기 내부의 빈 공간에 충전되는 폴리머 혼입 시멘트 모르타르계 방수재 또는 탄성 도막방수재와의 접착면적이 최대한으로 늘어나, 열적 거동에 따른 이질 방수층 간의 계면 탈락 결함이 발생하지 않고 일체화되어 수밀 내구성을 보다 향상시킬 수 있다.The present invention is a concave-convex waterproof panel is provided with a projection of a predetermined height, the adhesion area with the polymer-incorporated cement mortar-based waterproof material or elastic coating waterproofing material to be filled in the empty space inside the projection to the maximum, heterogeneity due to thermal behavior The interface drop between the waterproof layers does not occur and can be integrated to further improve watertight durability.
본 발명은 핀이나 못, 앵커 등 고정구를 사용하여 돌기가 있는 요철성형 방수패널을 방수바탕에 부분적으로 방수바탕에 고정할 수 있고, 또한 고정구는 에어리스 등과 같은 압축공기를 사용하면 더욱 간편하게 방수바탕에 고정할 수 있어 변형거동이 아주 큰 구조물에서도 변형 없이 부착되어 있도록 할 수 있다.The present invention can be fixed to the waterproof base by partially using the projections, such as bumps, nails, anchors, such as the irregularities-shaped waterproof panel on the waterproofing base, and the fastener is more easily to the waterproofing base using compressed air such as airless It can be fixed so that it can be attached without deformation even in structures with very large deformation behavior.
본 발명은 접착성이 있는 접착제를 방수바탕에 도포하여 요철성형 방수패널을 방수바탕에 붙일 수 있어 보다 우수한 접착력을 얻을 수 있어 변형거동이 아주 큰 구조물에서도 변형 없이 부착되어 있도록 할 수 있다.The present invention can be applied to the waterproof base by applying an adhesive adhesive to the waterproofing base can be attached to the waterproofing base to obtain a better adhesive force can be attached without deformation even in a structure having a very large deformation behavior.
본 발명은 점착성을 가지고 점성거동을 하는 우레탄이나 고무 아스팔트 매스틱, 또는 물흡수 팽윤반응성 도막 방수재를 사용하여 요철성형 방수패널을 방수바탕에 점착성을 가지고 붙일 수 있어, 보다 우수한 접착력을 얻을 수 있고, 또한, 상부방수층과 요철성형 방수패널이 파손되어 물이 방수층 하부로 유입된다 하더라도 물을 차단하거나, 유입된 물을 흡수하므로 보다 방수효과를 보강할 수 있는 방수층을 형성할 수 있다.According to the present invention, by using a urethane, rubber asphalt mastic having a viscous behavior, or a water-absorbing swelling reactive coating waterproofing material, the concave-convex waterproofing panel can be adhered to the waterproofing base with adhesiveness, thereby obtaining better adhesion. In addition, even if the upper waterproof layer and the concave-convex molding waterproof panel is damaged, even if the water flows into the lower portion of the waterproof layer, the water may be blocked or absorb the water, thereby forming a waterproof layer to reinforce the waterproof effect.
본 발명은 콘크리트 전면에 걸쳐 단위시트를 설치하거나, 도막 방수재를 도포하는, 또는 이들을 복합하여 사용하는 종래의 기술에 비해 매우 경제적일 뿐 아니라, 뛰어난 내압강도를 발휘하여 종래 방수층의 얇은 두께에 의해 발생되던 상부 하중에 의한 방수층의 단면감소나 방수층의 뚫림 현상등과 같은 문제점 대부분을 해소할 수 있는 효과가 있다. The present invention is not only very economical compared to the conventional technique of installing a unit sheet, applying a coating film waterproofing material, or using a combination of them over the entire surface of the concrete, but also exhibiting excellent pressure resistance, resulting from the thin thickness of the conventional waterproof layer. There is an effect that can solve most problems, such as the reduction of the cross-section of the waterproof layer due to the upper load or the puncture phenomenon of the waterproof layer.
본 발명은 요철성형 방수패널의 두께, 돌기 높이와 돌기 간격, 또는 방수재의 도포두께의 한정을 통해, 경제적 범위 내에서 최적의 방수층 성능을 구비하도록 되어 있다.The present invention is to provide the optimum waterproof layer performance within the economic range through the limitation of the thickness, the projection height and projection interval, or the coating thickness of the waterproofing material of the uneven molded waterproof panel.
본 발명은 방수능력이 뛰어난 요철성형 방수패널과 이음매 없이 방수가 가능한 폴리머 혼입 시멘트 모르타르계 방수재 또는 탄성 도막 방수재로 이루어진 상부방수층의 이중구조로 이루어진 복합방수층을 형성하도록 되어 있어, 콘크리트 구조물에 대한 노출 및 비노출 방수에 적용 시 우수한 방수능력을 구비하는 등 많은 효과가 있다. The present invention is to form a composite waterproof layer consisting of a double structure of the upper waterproof layer consisting of a polymer-incorporated cement mortar-based waterproofing material or an elastic coating waterproofing material that can be waterproof seamlessly with a concave-shaped waterproofing panel having excellent waterproofing ability, exposure to concrete structures and When applied to non-exposed waterproofing, there are many effects such as having excellent waterproofing ability.
도 1 은 종래 방수공법을 보인 예시도(전면접착 방수공법)1 is an exemplary view showing a conventional waterproof method (front adhesive waterproof method)
도 2 는 종래 부분절연 방수공법을 보인 예시도2 is an exemplary view showing a conventional partial insulation waterproofing method
도 3 은 종래 절연 방수공법(방수기반재)을 보인 예시도Figure 3 is an exemplary view showing a conventional insulation waterproofing method (waterproof base material)
도 4 는 본 발명에 따른 요철성형 방수패널의 구성을 보인 예시도Figure 4 is an exemplary view showing the configuration of the concave-convex molding waterproof panel according to the present invention
도 5 는 본 발명 요철성형 방수패널의 고정(고정구)을 보인 예시도5 is an exemplary view showing the fixing (fixture) of the present invention uneven molding panel
도 6 은 본 발명 요철성형 방수패널의 고정(점착성 도막방수재)을 보인 예시도Figure 6 is an exemplary view showing the fixing (adhesive coating film waterproofing material) of the uneven molded waterproof panel of the present invention
도 7 은 본 발명 요철성형 방수패널의 설치상태(겹침)를 보인 예시도Figure 7 is an exemplary view showing an installation state (overlapping) of the uneven molded waterproof panel of the present invention
도 8 은 본 발명에 따른 복합방수층의 점 접착 상태를 보인 예시도8 is an exemplary view showing a point of adhesion state of the composite waterproof layer according to the present invention
도 9 는 본 발명에 따른 비노출 방수층의 구성을 보인 예시도9 is an exemplary view showing the configuration of a non-exposed waterproof layer according to the present invention;
도 10 은 본 발명에 따른 통기노출 방수층의 구성을 보인 예시도10 is an exemplary view showing the configuration of the ventilation exposure waterproofing layer according to the present invention;
도 11 은 본 발명 실시예2 에 따른 시험구성을 보인 예시도11 is an exemplary view showing a test configuration according to Example 2 of the present invention.
(부호의 설명)(Explanation of the sign)
(10) : 요철성형 방수패널 (11) : 평판부(10): uneven molding waterproof panel (11): flat plate
(12) : 돌기 (13) : 내부(12): protrusions 13: inside
(14) : 구멍 (20) : 상부방수층14: hole 20: upper waterproof layer
(30) : 보호누름층 (40) : 고정구(30): protective pressing layer (40): fixture
(50) : 접착제 또는 도막방수재 (60) : 방수층50: adhesive or coating waterproofing material 60: waterproof layer
(70) : 방수보강층 (80) : 표면보호층(70): waterproof reinforcement layer (80): surface protective layer
(100) : 콘크리트 구조물100: concrete structure
(110) : 수직벽면(110): vertical wall
도 4 는 본 발명에 따른 요철성형 방수패널의 구성을 보인 예시도를, 도 5 는 본 발명 요철성형 방수패널의 고정(고정구)을 보인 예시도를, 도 6 은 본 발명 요철성형 방수패널의 고정(점착성 도막방수재)을 보인 예시도를, 도 7 은 본 발명 요철성형 방수패널의 설치상태(겹침)를 보인 예시도를, 도 8 은 본 발명에 따른 복합방수층의 점 접착 상태를 보인 예시도를 도시한 것으로, Figure 4 is an exemplary view showing the configuration of the concave-convex waterproofing panel according to the present invention, Figure 5 is an illustration showing the fixing (fixture) of the concave-convex waterproofing panel according to the present invention, Figure 6 is a fixed view of the concave-convex waterproofing panel of the present invention 7 is an exemplary view showing an adhesive coating waterproofing material, FIG. 7 is an exemplary view showing an installation state (overlapping) of the concave-convex waterproofing panel of the present invention, and FIG. 8 is an exemplary view showing an adhesive state of a composite waterproof layer according to the present invention. As shown,
본 발명에 따른 요철성형 방수패널(10)은 시트 또는 판상으로 이루어진 평판부(11)와, 상기 평판부(11)에서 하부방향으로 돌출되도록 형성된 다수의 원추 또는 반원형상의 돌기(12)를 포함하되,The concave-convex waterproof panel 10 according to the present invention includes a flat plate portion 11 made of a sheet or plate, and a plurality of conical or semi-circular protrusions 12 protruding downward from the flat plate portion 11. ,
상기 돌기(12)는 내부(13)가 비어 있고, 하부 끝단에 직경 0.1㎜~3.0㎜의 구멍(14)을 구비하며, 높이(h) 3.0㎜~20.0㎜, 내경(d) 5.0㎜~15.0㎜을 구비한다.The projection 12 has a hollow inside 13 and has a hole 14 having a diameter of 0.1 mm to 3.0 mm at its lower end, and has a height h of 3.0 mm to 20.0 mm and an inner diameter d of 5.0 mm to 15.0. Mm.
또한, 상기 원추 또는 반원형상의 돌기(12)는 사이간격(L)이 1.0㎜~10.0㎜으로 인접하여 연속적으로 형성되어 있다. The conical or semi-circular projections 12 are continuously formed with a distance L between 1.0 mm and 10.0 mm adjacent thereto.
상기와 같이 구성된 요철성형 방수패널(10)은 폴리에틸렌 등과 같은 에틸(Ethyl)기, 또는 폴리프로필렌 등과 같은 프로필(Propyl)기, 또는 폴리에스테르 등과 같은 에스테르(Ester)기, 또는 폴리우레탄 등과 같은 우레탄(Urethane)기, 또는 에폭시 등과 같은 에폭시(Epoxy)기를 가진 열가소성 경질 또는 연질 플라스틱 재질로 이루어지거나, 금속재질로 이루어져 있으며, 두께(t) 0.1㎜~2.0㎜을 구비한다. The concave-convex waterproof panel 10 configured as described above may include an ethyl group such as polyethylene, a propyl group such as polypropylene, an ester group such as polyester, or a urethane such as polyurethane. It is made of thermoplastic hard or soft plastic material with urethane) or epoxy group such as epoxy, or made of metal and has a thickness (t) of 0.1mm∼2.0mm.
또한, 상기 돌기(12)는 빈공간을 이루는 내부(13)내로 방수재가 채워져 충전되며, 상기 구멍(14)은 방수재의 충전시 돌기 내부에 공기층이 형성되는 것을 방지함과 동시에, 충전되는 방수재에 의해 도 8 에 도시된 바와 같이, 콘크리트 구조물의 표면과 점 접착되도록 하는 기능을 구비한다. In addition, the protrusions 12 are filled with a waterproof material into the interior 13 forming an empty space, and the hole 14 prevents the formation of an air layer inside the protrusions when the waterproof material is filled, and at the same time, As shown in FIG. 8, it has a function to make point adhesive with the surface of the concrete structure.
즉, 본 발명에 따른 구멍(14)은 직경 0.1㎜~3.0㎜을 구비하며, 이와 같은 구멍의 직경은 돌기내로 충전되는 방수재의 충전을 용이하게 하거나, 또는 다량의 이탈을 방지하기 위한 것으로, 구멍의 직경이 0.1㎜ 미만일 경우, 돌기 내부로 방수재가 공기층 없이 채워지기 어렵고, 직경이 3.0㎜ 이상일 경우, 구멍을 통해 방수재가 다량으로 빠져나가 방수층에 균열현상이 발생되게 된다. 상기 방수재는 폴리머 혼입 시멘트 모르타르계 방수재 또는 탄성 도막방수재이다.That is, the hole 14 according to the present invention has a diameter of 0.1 mm to 3.0 mm, and the diameter of such a hole is for facilitating the filling of the waterproofing material filled into the projections or preventing a large amount of detachment. If the diameter of less than 0.1mm, the waterproof material is difficult to fill the inside of the projection without the air layer, if the diameter is more than 3.0mm, a large amount of the waterproof material through the hole is cracking occurs in the waterproof layer. The waterproof material is a polymer mixed cement mortar-based waterproof material or an elastic coating waterproof material.
또한, 상기와 같은 본 발명의 돌기(12)에 대한 크기 한정은 내압강도, 균열저항성, 피로저항성 등 방수층 성능을 향상시키기 위한 것으로, 본 발명에 따른 범위를 벗어날 경우, 요철성형 방수패널과, 이에 도포 및 충전되는 방수재로 이루어진 복합방수층의 성능이 저하되는 현상이 발생된다. In addition, the size limitation for the protrusions 12 of the present invention as described above is to improve the waterproof layer performance, such as pressure resistance, crack resistance, fatigue resistance, if out of the scope according to the present invention, uneven shaped waterproof panel, and The phenomenon that the performance of the composite waterproof layer made of a waterproof material to be applied and filled occurs.
상기와 같이 구성된 본 발명의 요철성형 방수패널을 이용한 비노출방수공법 및 옥상 통기노출 방수공법을 설명하면 다음과 같다. 하기에 기재된 통기노출 및 비노출 방수공법은 본 발명에 요철성형 방수패널을 이용한 방수공법을 설명하기 위한 것으로, 본 발명이 노출방수공법과 비노출 방수공법에만 분리한정되는 것은 아니다.The non-exposure waterproofing method and the rooftop ventilation exposure waterproofing method using the uneven-shaped waterproof panel of the present invention configured as described above are as follows. The ventilation exposure and non-exposure waterproofing methods described below are for explaining the waterproofing method using the uneven molded waterproof panel in the present invention, and the present invention is not limited to the exposed waterproofing method and the non-exposed waterproofing method.
- 비노출 방수공법-Non-exposure waterproof method
도 9 는 본 발명에 따른 비노출 방수층의 구성을 보인 예시도를 도시한 것으로, 본 발명은 콘크리트나 P.C(Pre-casting Concrete)판 등으로 건설되어지는 지하에 매립되는 지하 구조물의 지붕이나 외벽, 또는 콘크리트 등으로 보호 누름을 하는 지상 구조물 지붕에서의 비노출 방수층에 있어서;Figure 9 shows an exemplary view showing the configuration of the non-exposed waterproof layer according to the present invention, the present invention is a roof or outer wall of the underground structure buried in the basement is constructed of concrete or PC (Pre-casting Concrete) plate, or the like, or A non-exposed waterproof layer in a roof of a ground structure which is protected by concrete or the like;
요철성형 방수패널이 일체화된 복합방수층(60)과, 상기 복합방수층 위에 타설되어 형성되는 보호누름층(30)을 포함하되,It includes a composite waterproof layer 60, the uneven molding waterproof panel is integrated, and a protective pressing layer 30 formed by pouring on the composite waterproof layer,
상기 복합방수층(60)은 요철성형 방수패널(10)을 상호 연결하여 설치하고, 요철성형 방수패널의 돌기 내부(13)가 충전되도록 방수재를 도포하여 상부방수층(20)을 형성하도록 되어 있다. The composite waterproof layer 60 is installed by connecting the uneven molded waterproof panel 10 to each other, and the upper waterproof layer 20 is formed by applying a waterproof material to fill the protrusions 13 of the uneven molded waterproof panel.
즉, 본 발명은 콘크리트 구조물 또는 콘크리트 구조물의 균열 또는 콘크리트 구조물의 이음부에 대한 비노출 방수층 시공방법에 있어서; That is, the present invention provides a method for constructing a non-exposed waterproof layer for a crack of a concrete structure or a concrete structure or a joint of a concrete structure;
콘크리트 구조물의 방수바탕면에, 내부(13)가 비어 있고 하부에 구멍(14)이 뚫려 있는 원추 또는 반원형상의 돌기(12)를 가진 요철성형 방수패널(10)을 배치하는 배치단계; Arrangement step of disposing the concave-shaped waterproof panel 10 having a conical or semi-circular projection (12) having an interior 13 is empty and a hole 14 is drilled in the bottom of the concrete structure;
상기 요철성형 방수패널(10)의 돌기(12)를 이용하여 요철성형 방수패널(10)을 길이나 폭 방향으로 상호 연결하는 연결단계; A connection step of interconnecting the concave-convex waterproofing panel 10 in the length or width direction by using the protrusions 12 of the concave-convex waterproofing panel 10;
상기 요철성형 방수패널(10)의 돌기 내부(13)를 충전하면서 소정높이를 구비하도록 방수재를 도포하여 상부방수층(20)을 형성하는 상부방수층 형성단계; An upper waterproof layer forming step of forming an upper waterproof layer 20 by applying a waterproof material to have a predetermined height while filling the protrusions 13 of the unevenly shaped waterproof panel 10;
상기 상부방수층(20)을 양생시켜 요철성형 방수패널(10)과 일체화된 복합방수층(60)을 형성하는 양생단계;Curing the upper waterproof layer 20 to form a composite waterproof layer 60 integrated with the uneven-shaped waterproof panel 10;
상기 방수층(60) 위에 보호누름층(30)을 형성하는 보호누름층 형성단계를 통하여 역학적으로 강도 보강되고, 내구성과 경제성도 뛰어난 비노출용 방수층을 형성하도록 되어 있다. Through the protective pressing layer forming step of forming a protective pressing layer 30 on the waterproofing layer 60, it is to form a non-exposure waterproof layer which is mechanically strengthened in strength and has excellent durability and economy.
상기 배치단계는 콘크리트 구조물의 방수바탕면(100)에 다수의 요철성형 방수패널(10)을 배치시킨다. 이때, 상기 요철성형 방수패널은 플라스틱 재질을 사용하는 것이 바람직하다. The disposing step arranges the plurality of uneven-shaped waterproof panel 10 on the waterproof base 100 of the concrete structure. At this time, the uneven shape waterproof panel is preferably made of a plastic material.
상기 연결단계는 도 7 에 도시된 바와 같이, 일측 요철성형 방수패널(10a)과 또다른 요철성형 방수패널(10b)을 서로 겹침연결하는 단계로, 요철성형 방수패널의 길이나 좌우 폭 방향으로 겹침 폭(W)을 30.0㎜~100.0㎜ 정도로 하여, 일측의 요철성형 방수패널의 돌기내로, 인접하는 요철성형 방수패널의 돌기를 맞추어 끼워 넣거나, 접착제를 발라 끼워 넣어 접착시켜 방수 바탕(콘크리트 구조물 표면) 전면에 요철성형 방수패널이 연속되도록 설치한다. The connecting step is a step of overlapping and connecting one side uneven waterproofing panel 10a and another uneven waterproofing panel 10b as shown in FIG. 7, overlapping the length or left and right width directions of the uneven waterproofing panel. The width W is about 30.0 mm to 100.0 mm, and the projections of one uneven molded waterproof panel are fitted into the projections of adjacent uneven molded waterproof panels, or are glued and glued together to form a waterproof base (concrete structure surface). Install the concave-convex waterproof panel on the front side.
이때, 상기 겹침 폭(W)은 30.0㎜~100.0㎜ 정도로 하여, 일측의 요철성형 방수패널의 돌기내로, 인접하는 요철성형 방수패널의 돌기를 맞추어 끼워 넣거나, 접착제를 발라 끼워 넣어 접착시켜 방수 바탕(콘크리트 구조물 표면) 전면에 요철성형 방수패널이 연속되도록 설치하는 것이 바람직하다. At this time, the overlap width (W) is about 30.0mm ~ 100.0mm, and fit the projections of the concave-convex waterproofing panel on one side, and fit the projections of the adjacent concave-convex waterproofing panel, or by applying adhesive to glue the waterproofing base ( Concrete structure surface) It is preferable to install so that the concave-convex waterproofing panel is continuous in front.
또한, 상기 연결단계는 도 5 에 도시된 바와 같이, 요철성형 방수패널의 돌기(12) 하단에 형성된 구멍(14)을 이용하여 핀이나 못, 앵커 등과 같은 금속 고정구(40)로 방수 바탕(콘크리트 구조물 표면) 위에 부분적으로 고정하거나, 도 6 에 도시된 바와 같이, 접착제 또는 도막방수재(50)를 방수 바탕(콘크리트 구조물)위에 소정량 도포하면서 접착시키는 고정단계를 더 포함한다.In addition, as shown in Figure 5, the waterproof base (concrete) using a metal fixture 40, such as pins, nails, anchors, etc., using the holes 14 formed at the bottom of the projection 12 of the uneven waterproof panel. It is partially fixed on the surface of the structure, or as shown in Figure 6, further comprises a fixing step of applying a predetermined amount of adhesive or coating waterproofing material 50 on the waterproof base (concrete structure).
상기 도막방수재(50)는 끈적끈적한 점착성을 가지고 점성거동을 하는 고무 아스팔트계 도막 방수재이거나, 아크릴, 폴리비닐 등과 같은 물흡수 팽윤 반응성의 수지계 도막 방수재를 사용하며, 바람직하게는 물흡수 팽윤 반응성 수지계 도막 방수재를 사용한다. The coating film waterproofing material 50 is a rubber asphalt coating film waterproofing material having sticky adhesiveness and viscous behavior, or a resin coating film waterproofing material having water absorption swelling reactivity such as acrylic, polyvinyl, etc., preferably water absorption swelling reactive resin coating film Use waterproofing material.
상기 상부방수층 형성단계는 방수 바탕 위에 설치된 요철성형 방수패널(10)에 방수재를 소정두께로 도포하여, 소정두께를 구비하는 상부 방수층(20)을 형성한다. 상기 방수재는 폴리머 혼입 시멘트 모르타르계 방수재 또는 탄성 도막방수재를 사용한다.In the forming of the upper waterproof layer, the waterproofing material is applied to the concave-convex waterproof panel 10 installed on the waterproof base to have a predetermined thickness, thereby forming the upper waterproof layer 20 having a predetermined thickness. The waterproofing material may be a polymer mixed cement mortar-based waterproofing material or an elastic coating waterproofing material.
상기 폴리머 혼입 시멘트 모르타르계 방수재는 방수성이 있는 액상, 분체상의의 폴리머나 에폭시, 시멘트, 규사 또는 모래를 소정의 비율로 혼합하여 만든 폴리머 혼입 시멘트 모르타르계 방수재이며, 상기 액상, 분체상의의 폴리머는 아크릴, EVA, SBS, SBR, 에폭시 중 선택된 하나이다.The polymer-blended cement mortar-based waterproofing material is a polymer-blended cement-mortar-based waterproofing material made by mixing a waterproof liquid or powdery polymer or epoxy, cement, silica sand, or sand in a predetermined ratio, and the liquid, powdery polymer is acrylic. , EVA, SBS, SBR, epoxy is one selected.
즉, 상기 폴리머 혼입 시멘트 모르타르계 방수재는 방수성이 있는 아크릴, EVA, SBS, SBR, 에폭시 등과 같은 액상, 분체상의 폴리머와 시멘트, 규사 또는 모래를 소정의 비율, 즉, P(폴리머)/C(시멘트)비를 중량비로 0.5~10%로 하여 혼합된 시멘트 : 규사 또는 모래비를 1 : 0.5~3로 하여 혼합하여 만든 폴리머 혼입 시멘트 모르타르계 방수재를 요철성형 방수패널 위로 흘려 부어 붓이나 로울러, 또는 흙손으로 펼쳐 바르거나, 또는 스프레이 분사하여 소정 두께의 방수층이 되도록 도포한다.That is, the polymer-incorporated cement mortar-based waterproofing material is a liquid, powdery polymer such as acrylic, EVA, SBS, SBR, epoxy, etc., and cement, silica sand, or sand having a predetermined ratio, that is, P (polymer) / C (cement). Cement mixed with 0.5 to 10% by weight ratio: Polymer mixed cement mortar-based waterproof material made by mixing silica sand or sand ratio 1: 0.5 to 3 Spread or spray spray to apply a waterproof layer of a predetermined thickness.
상기와 같이 이루어진 폴리머 혼입 시멘트 모르타르계 방수재는 요철성형 방수패널과 접착력이 좋아 일체화된 방수층 형성이 용이하고, 균열이 잘 발생하지 않으며, 소정의 탄성을 부여할 수 있어 요철성형 방수패널의 변형에 어느 정도 추종할 수 있고, 또한 돌기내부를 충전한 다음 국부압축에 대한 저항성을 향상시킬 수 있는 특징이 있으며, 가격이 저렴하여 경제적이다. 특히, 수밀한 표면은 상부에 도막방수재를 도포하여 방수 보강할 경우, 별도의 바탕정리 없이 도막 방수층에 핀홀이 발생되지 않는다.The polymer-mixed cement mortar-based waterproofing material formed as described above has good adhesion with the uneven shaped waterproof panel, so that it is easy to form an integrated waterproof layer, does not easily cause cracks, and can give a predetermined elasticity. It can be traced to a degree, and also has the feature of improving the resistance to local compression after filling the protrusions, and it is economical because the price is low. In particular, when the water-tight surface is coated with a waterproofing material on the top to reinforce the waterproofing, pinholes are not generated in the waterproofing layer without separate grounding.
상기 탄성 도막 방수재는 항장적 120N/㎜~600N/㎜의 우레탄, 클로로프렌 등의 합성고무계 도막방수재; 우레아, 에폭시, 폴리에스테르 등의 합성 수지계 도막방수재; 아스팔트계열의 도막방수재; 우레탄, 에폭시, 아크릴, EVA 등과 같은 수용성 폴리머와 시멘트, 또는 모래나 탄산칼슘 등과 같은 무기질 분체를 혼합한 도막 방수재 중 어느 하나를 선택하여 사용할 수 있으며, 상기 항장적의 범위를 벗어나면 상하 진동이나 전단 등 동적거동에 적절히 대응하지 못하게 되거나, 공사비도 상승하여 비경제적이 된다. The elastic coating film waterproofing material is synthetic rubber-based coating waterproofing materials, such as urethane, chloroprene of 120 N / mm ~ 600 N / mm of an extended length; Synthetic resin coating waterproofing materials such as urea, epoxy and polyester; Asphalt series waterproofing material; It can be used by selecting any one of water-resistant polymers such as urethane, epoxy, acrylic, EVA, etc., and coating film waterproofing material mixed with cement or inorganic powder such as sand or calcium carbonate. Inadequate response to dynamic behaviour, or rising construction costs are uneconomical.
또한 상기 탄성 도막방수재는 같은 계열의, 또는 지정 항장적 범위라면 탄성의 정도를 달리하여 복합하여 사용할 수 있다. 예를 들어, 요철성형 방수패널의 돌기 내부는 응력보다 신장율이 탁월한 도막 방수재로 채우고, 상부 방수층은 신장율보다 응력이 탁월한 도막 방수재를, 반대로, 돌기 내부는 신장율보다 응력이 탁월한 도막 방수재로 채우고, 상부 방수층은 응력보다 신장율이 탁월한 도막 방수재를 도포하여 상부방수층(20)을 형성할 수 있다. In addition, the elastic coating waterproofing material may be used in the same series, or if the elastic range of the specified range by varying the degree of elasticity. For example, the inside of the projection of the uneven molded waterproof panel is filled with a coating waterproof material having a better elongation than the stress, and the upper waterproof layer is filled with a coating waterproof material having a higher stress than the elongation, whereas the inside of the protrusion is filled with a coating waterproof material having a higher stress than the elongation. The waterproof layer may form an upper waterproof layer 20 by applying a coating waterproof material having an excellent elongation rate than stress.
즉, 상기 상부방수층(20)은 요철성형 방수패널의 돌기 내부로 충전되는 탄성 도막방수재와, 요철성형 방수패널의 평판부(11) 위로 소정두께를 구비하도록 도포되는 또다른 탄성 도막방수재에 의해 형성되되,That is, the upper waterproof layer 20 is formed by an elastic coating waterproof material filled into the projections of the uneven waterproof panel and another elastic coating waterproof material applied to have a predetermined thickness over the flat portion 11 of the uneven waterproof panel. Be,
돌기내부로 충전되는 탄성도막방수재는 평판부 위로 도포되는 또다른 탄성 도막방수재 보다 응력이 더 우수하고, 평판부 위로 도포되는 또다른 탄성 도막방수재는 돌기내부로 충전되는 탄성도막방수재 보다 신장율이 더 우수하거나,The elastic film waterproofing material filled into the projections is more stressed than another elastic coating waterproofing material applied onto the flat plate portion, and the other elastic coating waterproofing material applied over the flat plate portion has better elongation than the elastic coating waterproofing material filled into the projection part. do or,
돌기내부로 충전되는 탄성도막방수재는 평판부 위로 도포되는 또다른 탄성 도막방수재 보다 신장율이 더 우수하고, 평판부 위로 도포되는 또다른 탄성 도막방수재는 돌기내부로 충전되는 탄성도막방수재 보다 응력이 더 우수하도록 되어 있어, 상부방수층(20) 자체가 이중구조를 구비하도록 형성될 수 있다. The elastic film waterproofing material filled into the projections has a higher elongation than another elastic coating waterproofing material applied onto the flat plate portion, and the other elastic coating waterproofing material applied over the flat plate portion has better stress than the elastic film waterproofing material filled into the projections. The upper waterproof layer 20 itself may be formed to have a dual structure.
상기 폴리머 혼입 시멘트 모르타르계 방수재 또는 탄성 도막방수재는 요철성형 방수패널 돌기의 내부 빈공간내로 충전됨과 동시에, 요철성형 방수패널 평판부로부터 소정두께를 구비하도록 도포 양생된다. The polymer-incorporated cement mortar-based waterproofing material or elastic coating waterproofing material is filled into the inner void space of the unevenly shaped waterproofing panel projection and coated and cured to have a predetermined thickness from the unevenly shaped waterproofing panel flat part.
또한, 상기 폴리머 혼입 시멘트 모르타르계 방수재 또는 탄성 도막방수재는 요철성형 방수패널의 돌기 하부 끝단에 형성된 직경 0.1㎜~3.0㎜의 구멍에 의해, 돌기 내부의 빈공간내로 공기층의 형성없이, 또한 과다한 유출없이 채워지게 된다. In addition, the polymer-incorporated cement mortar-based waterproofing material or elastic coating waterproofing material is formed by a hole having a diameter of 0.1 mm to 3.0 mm formed at the lower end of the projection of the uneven molded waterproof panel, without forming an air layer into the void inside the projection and without excessive spillage. Will be filled.
상기 양생단계는 상부방수층(20)을 양생 또는 경화시켜, 요철성형 방수패널(10)과 일체화함으로써, 하나로 이루어지는 복합방수층(60)을 형성한다. 즉, 본 발명에 따른 복합방수층(60)은 요철성형 방수패널(10)과 상부방수층(20)이 일체로 형성되어 있다. In the curing step, the upper waterproof layer 20 is cured or cured, and integrated with the uneven molding panel 10, thereby forming a composite waterproof layer 60 made of one. That is, in the composite waterproof layer 60 according to the present invention, the uneven shaped waterproof panel 10 and the upper waterproof layer 20 are integrally formed.
또한, 본 발명은 양생단계 후, 그 위를 우레탄 등과 같은 액상 도막방수재를 도포하거나, 고무아스팔트 등과 같은 시트상의 방수재를 깔아 방수보강층(70)을 형성하는 방수보강단계를 더 추가할 수 있다. In addition, the present invention may further add a waterproof reinforcing step of forming a waterproof reinforcing layer 70 by applying a liquid coating waterproofing material such as urethane or the like, or spreading a sheet-like waterproofing material such as rubber asphalt on the curing step.
또한, 본 발명은 양생단계 후, 그 위를 단열보강을 위해 발포 우레탄이나 발포 폴리스티렌 등과 같은 단열재를 까는 단계를 더 추가할 수 있다.In addition, the present invention may further add a step of laying a heat insulating material, such as urethane foam or expanded polystyrene for thermal insulation reinforcement after the curing step.
상기 보호누름층 형성단계는 방수층(60) 위를 소정 두께의 콘크리트를 타설하거나, P.C(Pre-casting Concrete)판이나 블록을 올려 보호누름층(30)을 형성한다. The protective pressing layer forming step is to cast a concrete of a predetermined thickness on the waterproof layer 60, or to form a protective pressing layer 30 by placing a pre-casting concrete (P.C) plate or block.
상기와 같이 이루어지는 본 발명은 건설 구조물의 구축에 있어 필수적인 균열이나 조인트 등에서 발생하는 거동으로 인한, 또한 지속적으로 과도한 하중이 가해지는 지하 콘크리트 구조물의 슬래브 상부나 외벽, 또는 콘크리트 등의 보호 누름층이 있는 지상 콘크리트 구조물의 슬래브 상부 등과 같은 장소에서 보다 내구성이 있고 경제성도 있는 비노출용 방수공법을 완성함에 있어, 종래의 방수공법들이 가지는 공통적인 문제점, 특히 방수층 상부에 가해지는 과도한 하중에 대해 저항하고, 또한 경제적으로 건설비용을 절감할 수 있다. The present invention made as described above has a protective pressing layer such as slab top or outer wall, or concrete of the underground concrete structure due to the behavior occurring in the cracks or joints, which are essential for the construction of construction structures, and which is constantly subjected to excessive loads. In completing a more durable and economical non-exposure waterproofing method in a place such as a slab upper part of a ground concrete structure, it is resistant to a common problem of the conventional waterproofing methods, in particular to an excessive load on the waterproofing layer, Economical construction cost can be reduced.
- 옥상 통기노출 방수층 시공방법-Rooftop ventilation exposure waterproof layer construction method
도 10 은 본 발명에 따른 통기노출 방수층의 구성을 보인 예시도를 도시한 것으로, 본 발명은 구조물 옥상의 통기노출 방수층 및 방수공법에 있어서;Figure 10 shows an exemplary view showing the configuration of the ventilation exposure waterproofing layer according to the present invention, the present invention is a ventilation exposure waterproofing layer and waterproofing method on the roof of the structure;
콘크리트 구조물의 방수바탕면에, 내부(13)가 비어 있고 하부에 구멍(14)이 뚫려 있는 원추 또는 반원형상의 돌기(12)를 가진 요철성형 방수패널(10)을 배치하는 배치단계; Arrangement step of disposing the concave-shaped waterproof panel 10 having a conical or semi-circular projection (12) having an interior 13 is empty and a hole 14 is drilled in the bottom of the concrete structure;
상기 요철성형 방수패널(10)의 돌기(12)를 이용하여 요철성형 방수패널(10)을 길이나 폭 방향으로 상호 연결하는 연결단계; A connection step of interconnecting the concave-convex waterproofing panel 10 in the length or width direction by using the protrusions 12 of the concave-convex waterproofing panel 10;
상기 요철성형 방수패널(10)의 돌기 내부(13)를 충전하면서 소정높이를 구비하도록 방수재를 도포하여 상부방수층(20)을 형성하는 상부방수층 형성단계; An upper waterproof layer forming step of forming an upper waterproof layer 20 by applying a waterproof material to have a predetermined height while filling the protrusions 13 of the unevenly shaped waterproof panel 10;
상기 상부방수층(20)을 양생시켜 요철성형 방수패널(10)와 일체화된 복합방수층(60)을 형성하는 양생단계;Curing the upper waterproof layer 20 to form a composite waterproof layer 60 integrated with the uneven-shaped waterproof panel 10;
상기 복합방수층(60) 위에 액상의 도막방수재를 도포하거나, 시트상의 방수재를 깔아 방수보강층(70)을 형성하는 방수보강단계;Waterproof reinforcing step of applying a liquid film waterproofing material on the composite waterproofing layer 60, or spreading the sheet-like waterproofing material to form a waterproof reinforcing layer 70;
상기 방수보강층(70) 위에 표면보호재를 도포하여 표면보호층(80)을 형성하는 표면보호층 형성단계를 포함하되,Including a surface protective layer forming step of forming a surface protective layer 80 by applying a surface protective material on the waterproof reinforcing layer 70,
상기 연결단계는 요철성형 방수패널(10)의 길이나 좌우 폭 방향으로 겹침 폭(W)을 10.0㎜~100.0㎜ 정도로 하여, 일측의 요철성형 방수패널의 돌기내로, 인접하는 요철성형 방수패널의 돌기를 맞추어 끼워 넣거나, In the connecting step, the overlap width (W) is approximately 10.0 mm to 100.0 mm in the length or left and right width directions of the concave-convex waterproof panel 10, and the projection of the concave-convex waterproof panel is adjacent to the projection of the concave-convex waterproof panel. To fit in,
서로 맞대도록 설치된 요철성형 방수패널의 돌기내로, 소정폭을 구비한 또다른 요철성형 방수패널의 돌기를 끼워넣어 상호 연결한 다음, Into the projections of the concave-convex waterproof panel installed so as to face each other, the projections of another concave-convex waterproof panel having a predetermined width are inserted and interconnected.
방수 바탕면에 함유된 수분의 기화 팽창압을 수직벽면(110)으로부터 해소하기 위해 요철성형 방수패널을 소정의 곡률반경으로 굽히어, 수직벽면(110)에 상단부를 고정하도록 되어 있다. In order to relieve the vaporized expansion pressure of the moisture contained in the waterproof base surface from the vertical wall surface 110, the concave-convex waterproof panel is bent to a predetermined radius of curvature to fix the upper end to the vertical wall surface 110.
즉, 본 발명은 구조물 옥상의 통기노출 방수층 및 방수공법에 있어서; 먼저, 하부에 내부가 비어 있는 원추형, 또는 반원형의 돌기를 가진 연질이나 경질수지, 또는 금속판 등으로 만들어지는 시트상 또는 판상의 요철성형 방수패널을 겹쳐 깔거나, 펼쳐 깔거나, 또는 핀이나 철물 등의 고정구, 또는 접착제 등을 사용하여 방수바탕면에 붙여 깔고, That is, the present invention in the ventilation exposure waterproofing layer and waterproofing method on the roof of the structure; First, the sheet-like or plate-shaped concave-shaped waterproof panel made of soft or hard resin having a conical or semi-circular protrusion, or a metal plate having a hollow inside, overlapping, spreading, fin or iron, etc. Using a fixture or glue of glue on the waterproof base,
상기 요철성형 방수패널이 맞댄 부분의 양측 돌기내에 또다른 요철성형 방수패널의 돌기를 끼워 넣어 맞대어진 양측의 시트상 또는 판상의 요철성형 방수패널을 상호 연결한 다음, Insert the projections of the other concave-convex waterproofing panel into the projections of the concave-convex waterproofing panel, and interconnect the sheet-shaped or plate-shaped concave-convex waterproofing panels of the opposite sides,
수직벽면에 근접된 요철성형 방수패널을 소정의 곡률반경으로 굽혀 수직벽면에 상단부를 고정핀이나 철물 등의 고정구로 고정하여, 방수 바탕면에 함유된 수분의 기화 팽창압을 수직벽면으로부터 해소하고,The uneven molded waterproof panel close to the vertical wall surface is bent to a predetermined radius of curvature to fix the upper end portion to the vertical wall surface with a fixing pin or a fixture such as a metal, thereby eliminating the vaporized expansion pressure of water contained in the waterproof base surface from the vertical wall surface.
옥상 바탕면과 수직벽면에 걸쳐 연속되게 설치한 요철성형 방수패널의 돌기 내부가 충전되도록, 또는 상기 시트 표면으로 소정 두께가 될 수 있도록 폴리머 혼입 시멘트 모르타르계 방수재 또는 탄성 도막방수재를 충전, 또는 도포한 다음,  Filled or coated with a polymer-incorporated cement mortar-based waterproofing material or elastic coating waterproofing material to fill the inside of the projection of the uneven molded waterproof panel installed continuously over the roof base surface and the vertical wall surface, or to have a predetermined thickness to the sheet surface. next,
그 위를 우레탄 등과 같은 탄성이 있는 액상의 도막 방수재를 도포하고, 마지막으로 열이나 자외선 차단이 가능한 공지의 표면 보호재를 도포하여 마감함으로써, 통기성을 구비한 콘크리트 구조물의 노출 방수층을 형성할 수 있다. On it, an elastic liquid coating film waterproofing material such as urethane and the like is applied, and finally, by applying a known surface protective material capable of blocking heat or ultraviolet rays, the exposed waterproof layer of a concrete structure having breathability can be formed.
또한, 상기 폴리머 혼입 시멘트 모르타르계 방수재 및 탄성도막방수재는 위에 기재된 비노출 방수층에 기재된 폴리머 혼입 시멘트 모르타르계 방수재 및 탄성 도막방수재이다.Further, the polymer-blended cement mortar-based waterproofing material and the elastic coating waterproofing material are the polymer-blended cement-mortar-based waterproofing material and the elastic coating waterproofing material described in the above-mentioned non-exposed waterproofing layer.
이하 본 발명을 실시 예에 의해 상세히 설명하면 다음과 같다. Hereinafter, the present invention will be described in detail by way of examples.
실시예 1Example 1
돌기가 있는 요철성형 방수패널(열가소성 플라스틱계)의 두께와 돌기 높이 및 돌기 내부에 대한, 수용성 폴리머 혼입방수재의 채움정도가 내압강도에 미치는 영향에 대하여 확인하기 위해, In order to check the effect of the thickness and protrusion height of the projections and unevenly formed waterproof panels (thermoplastic plastics) and the filling degree of the water-soluble polymer mixed waterproofing material on the pressure resistance,
돌기 공간표면 내경이 5㎜인 것을 대표 시험체로 하여, 두께가 각각 0.1㎜, 0.5㎜, 1.0㎜이고 돌기 높이가 각각 5.0㎜, 10.0㎜인 요철성형 방수패널을 각 규격 별로 길이와 폭이 각각 30㎝×30㎝가 되도록 6set(1set 4장)를 잘라낸 다음, 그 중 1장(plain)을 제외한 나머지 3장에 아크릴계 수용성 폴리머 혼합방수재를 돌기 내부공간만을 채우거나, 또는 공간을 전부 채우고 요철성형 방수패널 위로부터 두께(t)가 각각 2.0㎜, 5.0㎜가 되도록 도포하여 양생시킨 것을 시험체로 하여, 강철재 내압판(30㎝×30㎝)을 설치한 최대하중 500ton의 압축강도 시험기를 사용하여 10㎜/min의 속도로 시험체를 가압하여 압력계가 0.1Tonㆍf, 0.5Tonㆍf, 1.0Tonㆍf, 5.0Tonㆍf, 10.0Tonㆍf, 50.0Tonㆍf, 75.0Tonㆍf, 100.0Tonㆍf를 나타낼 때, 가압을 일시 멈추고 돌기가 있는 요철성형 방수패널의 변형량(돌기높이 눌림변형량, ㎜)을 측정한 다음, 다시 가압하는 방법으로 시험을 실시하였으며, 돌기 공간 사이간격이 각각 1.0㎜, 5.0㎜, 10.0㎜인 시험체별로 각각 실시하였고, 그 결과는 다음 [표1] 내지 [표3]과 같다. Representative test specimens having an inner diameter of the projection space surface of 5 mm were used as the representative test specimens. Cut 6 sets (1 set of 4 pieces) so that it becomes ㎝ x 30 cm, and then apply the acrylic water-soluble polymer mixed waterproofing material to the remaining 3 sheets except one of them. The test body was coated and cured so that the thickness (t) was 2.0 mm and 5.0 mm from the panel, respectively. The pressure gauge was pressurized at the rate of / min and the pressure gauge was 0.1Tonf, 0.5Tonf, 1.0Tonf, 5.0Tonf, 10.0Tonf, 50.0Tonf, 75.0Tonf, 100.0Tonff. Deformation of the waterproof uneven molding panel with protrusions (Protrusion height deformed deformation amount, ㎜) was measured and then pressurized again, the test was carried out, and the test was carried out for each specimen having a projection space interval of 1.0mm, 5.0mm, 10.0mm, respectively, the results are shown in the following [Table 1] to [Table 3].
[표1] - 돌기 공간 사이간격 1.0㎜에 의한 시험[Table 1]-Test by 1.0mm gap between protrusion space
Figure PCTKR2012006903-appb-I000001
Figure PCTKR2012006903-appb-I000001
[표2] - 돌기 공간 사이간격 5.0㎜에 의한 시험[Table 2]-Test by 5.0mm gap between protrusion space
Figure PCTKR2012006903-appb-I000002
Figure PCTKR2012006903-appb-I000002
[표3] - 돌기 공간 사이간격 10.0㎜에 의한 시험[Table 3]-Test by 10.0㎜ interval between protrusion space
Figure PCTKR2012006903-appb-I000003
Figure PCTKR2012006903-appb-I000003
상기 [표1] 내지 [표3]의 시험결과에서와 같이, 아크릴계 수용성 폴리머 혼합방수재의 채움정도가 증가함에 따라 더 높은 가압하중하에서 요철성형 방수재에 변형이 발생되거나, 변형이 발생되지 않음을 알 수 있다. 또한, 아크릴계 수용성 폴리머 혼합방수재가 채움되지 않은 plain과 대비할 경우, 그 채움정도에 따라 변형량이 현저하게 감소되고 있음을 알 수 있습니다. 즉, 수용성 폴리머 혼입방수재의 채움정도의 증가에 따라 내압강도가 증가됨을 알 수 있다.As shown in the test results of [Table 1] to [Table 3], as the filling degree of the acrylic water-soluble polymer mixed waterproofing material increases, it is found that deformation or deformation does not occur in the unevenly formed waterproofing material under a higher pressure load. Can be. In addition, when the acrylic water-soluble polymer mixed waterproofing material is compared with the plain which is not filled, it can be seen that the amount of deformation is significantly reduced according to the filling degree. That is, it can be seen that the pressure resistance increases as the filling degree of the water-soluble polymer mixed waterproofing material increases.
실시예 2Example 2
돌기가 있는 요철성형 방수패널의 두께와 돌기높이 및 돌기 내부에 대하여, 폴리머 혼입 시멘트 모르타르계 방수재의 채우는 정도가 균열 저항성에 미치는 영향에 대하여 확인하기 위해, In order to check the effect of the filling degree of the polymer-incorporated cement mortar-based waterproofing material on the crack resistance, the thickness, the projection height, and the inside of the projections,
먼저 두께 약 10㎝가 되도록, 또한, 폭이 100㎝, 길이가 50㎝가 되도록 제작한 틀(거푸집) 2개와, 두께 약 10㎝, 폭이 100㎝, 길이가 100㎝가 되도록 제작한 틀 1개를 만들고, 상기 3개의 틀에 현재 건설용 콘크리트 구조물 제작에 주로 사용되고 있는 가장 일반적인 배합인, 즉, 28일 재령 압축강도가 210kg/㎠이 되도록 배합 설계한 콘크리트(레미콘)를 부어 넣어 콘크리트를 만들어 이중, 두께 약 10㎝, 폭이 100㎝, 길이가 50㎝의 콘크리트 성형판 2개를 KS F 4934에서 정하고 있는 인장시험과 인장피로 시험이 가능하도록 만든 시험장치 위에 길이 방향으로 서로 맞대어 올려놓은 다음(시험체 전체 길이 100cm), First, two molds (forms) manufactured to have a thickness of about 10 cm and a width of 100 cm and a length of 50 cm, and a frame 1 produced to have a thickness of about 10 cm, a width of 100 cm and a length of 100 cm. The dogs are made, and the three molds are made of concrete by pouring concrete (lemicon), which is the most common compounding currently used in the construction of concrete structures for construction, that is, the composite design designed to have a compressive strength of 210 kg / ㎠ for 28 days. Two, 10 cm thick, 100 cm wide, and 50 cm long concrete panels were placed on each other in the longitudinal direction on a test device made for the tensile test and the tensile fatigue test specified in KS F 4934. (Test piece 100cm in total length),
상기 실시예1에서와 같이, 돌기 공간표면 내경이 5㎜인 시험체를 대표시험체로 하여, 돌기 공간사이 간격이 1.0㎜(원추형 돌기 끝 부분 사이 간격 6.0㎜), 5.0㎜(원추형 돌기 끝 부분 사이 간격 10.0㎜), 10.0㎜(원추형 돌기 끝 부분 사이 간격 15.0㎜), 두께가 각각 0.1㎜, 0.5㎜, 1.0㎜이고 돌기 높이가 각각 5.0㎜, 10.0㎜인 요철성형 방수패널을 각 규격 별로 길이와 폭이 각각 100㎝×100㎝가 되도록 6set(1set 4장)를 잘라낸 다음, 그 중 1장(plain)을 제외한 나머지 3장에 아크릴계 수용성 폴리머 혼입방수재를 돌기 내부공간만을 채우거나, 또는 공간을 전부 채우고 요철성형 방수패널 위로부터 두께(T)가 각각 2.0㎜, 5.0㎜가 되도록 도포하여 양생시킨 것을 시험체로 하여, 상기 맞댄 콘크리트 판 이음부 위에 올려놓고, As in Example 1, the test body having the inner diameter of the protruding space surface was 5 mm as the representative test body, and the spacing between the protruding spaces was 1.0 mm (spacing between the conical protrusion ends 6.0 mm) and 5.0 mm (spacing between the conical protrusion ends). 10.0 mm), 10.0 mm (15.0 mm spacing between the ends of the conical projections), and the thickness and width of each unevenly shaped waterproof panel with projection heights of 5.0 mm and 10.0 mm, respectively, for each standard. Cut 6 sets (1 set of 4 pieces) so that each becomes 100cm × 100cm, and then fill the remaining spaces with the acrylic water-soluble polymer mixed waterproofing material on the remaining 3 sheets except one piece (plain), or fill the entire space. As a test body, it was put on the uneven molded waterproof panel to have a thickness T of 2.0 mm and 5.0 mm, respectively.
도 11 의 (a)에 도시된 바와 같이, 그 위를 상기 두께 약 10㎝, 폭이 100㎝, 길이가 100㎝가 되도록 제작한 콘크리트(중량 약 240㎏f/㎡)를 올려놓은 시험체를 만들어, 상기 콘크리트 슬래브를 상정한 시험체 콘크리트의 맞댄 틈새의 폭이 각각 0.5㎜, 1.0㎜, 2.0㎜, 5.0㎜ 및 10.0㎜가 될 수 있도록 시험장치를 전동 가동하여 순간 인장변형 시험을 실시하여 요철이 있는 성형 방수재의 길이 방향으로의 하부 콘크리트의 맞댄 틈새 직 상부에서 가장 인접한 원추형 돌기 끝과의 사이 간격, 즉, 도 11 의 (b)에 도시된 바와 같이 최초의 돌기 끝 부분 사이 간격(C1)으로부터의 변화량(C2)을 측정하는 시험을 실시하였으며 그 결과는 다음 [표4] 내지 [표6]과 같다. As shown in (a) of FIG. 11, a test body on which concrete (weight of about 240 kgf / m 2) made to have a thickness of about 10 cm, a width of 100 cm, and a length of 100 cm was placed thereon. The instantaneous tensile strain test was performed by electromotive operation of the test apparatus so that the width of the butt gap of the test specimen concrete assuming the concrete slab was 0.5 mm, 1.0 mm, 2.0 mm, 5.0 mm and 10.0 mm, respectively. The gap between the top of the bottom concrete in the longitudinal direction of the molded waterproofing material and the gap between the nearest conical projection end, i.e. from the distance C1 between the first projection end as shown in FIG. The test to measure the change amount (C2) was performed and the results are shown in the following [Table 4] to [Table 6].
[표4] - 인접 돌기 사이간격 6.0㎜(돌기 공간 사이간격 1.0㎜)에 의한 시험[Table 4]-Test based on 6.0mm gap between adjacent projections (1.0mm gap between projection spaces)
Figure PCTKR2012006903-appb-I000004
Figure PCTKR2012006903-appb-I000004
[표5] - 인접 돌기 사이간격 10.0㎜(돌기 공간 사이간격 5.0㎜)에 의한 시험[Table 5]-Test based on 10.0mm gap between adjacent protrusions (5.0mm gap between protrusion spaces)
Figure PCTKR2012006903-appb-I000005
Figure PCTKR2012006903-appb-I000005
[표6] - 인접 돌기 사이간격 15.0㎜(돌기 공간사이간격 10.0㎜)에 의한 시험[Table 6]-Test by 15.0mm of spacing between adjacent protrusions (10.0mm of spacing between protrusions)
Figure PCTKR2012006903-appb-I000006
Figure PCTKR2012006903-appb-I000006
상기 [표4] 내지 [표6]의 시험 결과에서와 같이, 돌기 끝 부분 사이간격(돌기 공간 사이간격)이 좁을수록, 또는 요철성형 방수패널의 두께(t)가 두터울수록, 또는 돌기높이가 낮을수록, 또는 아크릴계 수용성 폴리머 혼입방수재로 돌기 내부공간을 전부 채우고 요철성형 방수패널 위로부터 두께(T)가 두터울수록 균열 저항성이 개선된다는 것을 확인할 수 있으며, 특히 균열 폭이 10.0㎜ 이상으로 크더라도 요철성형 플라스틱계 방수재의 변형은 약 4.0㎜ 이내를 나타내며, 이는 바탕 콘크리트 면과 돌기 끝 부분이 점으로 접합하고 있기 때문임을 알 수 있다.As in the test results of Tables 4 to 6, the narrower the gap between the end portions of the projections (the gap between the projection spaces), or the thicker the thickness t of the uneven molded waterproof panel, or the higher the projection height, The lower the value, or the acrylic water-soluble polymer mixed waterproofing material fills the entire inner space of the protrusion, and the thicker the thickness (T) from the uneven molded waterproof panel, the better the crack resistance. Particularly, the crack width is larger than 10.0 mm. Even if the deformation of the uneven molded plastic-based waterproof material is within about 4.0㎜, it can be seen that the base concrete surface and the end of the projection are joined by a point.
실시예 3Example 3
돌기가 있는 요철성형 방수패널의 두께와 돌기높이 및 돌기 내부에 대하여, 수용성 폴리머 혼입방수재의 채우는 정도가 균열에 의해 발생하는 신축거동에 따른 피로 저항성에 미치는 영향에 대하여 확인하기 위해, In order to examine the effect of the filling degree of water-soluble polymer mixed waterproofing material on the fatigue resistance due to the stretching behavior caused by cracking, for the thickness, protrusion height, and inside of the protrusions
실시예2에 의한 시험을 끝낸 다음, 하부 콘크리트의 맞댄 틈새의 폭이 각각 5분 간격으로 0.0㎜~0.5㎜, 0.0㎜~1.0㎜, 0.0㎜~2.0㎜, 0.0㎜~5.0㎜ 및 0.0㎜~10.0㎜ 폭 사이를 왕복할 수 있도록 시험장치를 전동 가동하여 각각 2,000회 반복 인장변형(피로) 시험을 실시하여 요철이 있는 성형 방수재가 파단되는 등의 결함이 발생한 경우, 시험을 멈추고 반복한 횟수를 기록하였으며, 그 결과는 [표7] 내지 [표9]와 같다. After completion of the test according to Example 2, the width of the butt gap of the lower concrete was 0.0 mm to 0.5 mm, 0.0 mm to 1.0 mm, 0.0 mm to 2.0 mm, 0.0 mm to 5.0 mm and 0.0 mm to 5 minutes apart, respectively. When the test device was electrically operated to reciprocate between 10.0mm width and 2,000 times repeated tensile strain (fatigue) test was performed, and defects such as breaking of molded waterproof material with irregularities occurred, the test was stopped and repeated The results are shown in [Table 7] to [Table 9].
[표7] - 인접 돌기 사이간격 6.0㎜(돌기 공간 사이간격 1.0㎜)에 의한 시험[Table 7]-Test based on 6.0mm gap between adjacent protrusions (1.0mm gap between protrusion spaces)
Figure PCTKR2012006903-appb-I000007
Figure PCTKR2012006903-appb-I000007
[표8] - 인접 돌기 사이간격 10.0㎜(돌기 공간 사이간격 5.0㎜)에 의한 시험[Table 8]-Test by 10.0 ㎜ spacing between adjacent protrusions (5.0 ㎜ spacing between protrusion spaces)
Figure PCTKR2012006903-appb-I000008
Figure PCTKR2012006903-appb-I000008
[표9] - 인접 돌기 사이간격 15.0㎜(돌기 공간사이간격 10.0㎜)에 의한 시험[Table 9]-Test by 15.0 ㎜ spacing between adjacent protrusions (10.0 ㎜ spacing between protrusion spaces)
Figure PCTKR2012006903-appb-I000009
Figure PCTKR2012006903-appb-I000009
상기 [표7] 내지 [표9]의 시험 결과에서와 같이, 전체 시험체에서 아무런 결함이 발생하지 않아, 수축균열이나, 콘크리트 신축줄눈, 또는 팽창 줄눈 등 콘크리트 바탕에 발생한 틈새가 외기 온도나 각종 하중에 의해 변형, 또는 반복 거동에 따른 신축응력에 유연하게 대처할 수 있음을 알 수 있으며, 이는 상기 실시예2에서와 같이 바탕 콘크리트 면과 돌기 끝 부분이 점으로 접합하고 있어 이 부분에서 변형이나 응력을 전부 완화시켜 주기 때문임을 알 수 있다.As shown in the test results of [Table 7] to [Table 9] above, no defects occurred in the entire test body, so that gaps generated in the concrete ground such as shrinkage cracks, expansion joints or expansion joints, etc. It can be seen that it is possible to flexibly cope with the deformation or the stretching stress due to the repeating behavior, which is the base concrete surface and the end of the protrusion is bonded to the point as in Example 2, so that the deformation or stress It can be seen that this is because it all relaxes.
실시예4 Example 4
겹침부 수밀성에 대하여Overlap watertightness
돌기가 있는 요철성형 방수패널을 이음하여 방수층을 만들 경우의 연속성과 겹쳐 이음에 따른 내수압성 여부를 확인하기 위해, In order to check the continuity and the water resistance according to the joint when the waterproof layer is made by joining the projections and protrusions with waterproof protrusions,
돌기 공간표면 내경이 5㎜, 인접하는 돌기 공간사이 간격이 1.0㎜, 요철성형 방수패널의 두께가 각각 0.1㎜, 0.5㎜, 1.0㎜, 돌기 높이가 5.0㎜인 요철성형 방수패널의 돌기 부분을 각각 1개(겹침 폭 3.5㎜), 2개(겹침 폭 9.5㎜), 3개(겹침 폭 10.5㎜), 4개(겹침 폭 21.5㎜), 5개(겹침 폭 27.5㎜) 및 10개(겹침 폭 57.5㎜)를 각각 겹친 길이와 폭이 각각 30㎝×30㎝가 되도록 자른 것의 겹침부를 아크릴계 수용성 폴리머 혼입방수재를 돌기 내부공간만을 채워 양생시킨 시험체를, 가(수)압이 가능하고 누수여부 확인이 가능한 강철제의 시험 수조용기에 넣고, 가장자리 주변을 실링재로 실링하여 두껑을 덮은 다음, 1bar(약 1.02㎏f/㎠)와, 5bar(약 5.1㎏f/㎠)의 압력을 24시간 지속하여 가하면서 누수여부를 확인하고, 누수되었을 경우에는 시험을 중단하고 가압 시간을 기록하였으며, 그 결과는 [표10]과 [표11]같다. Protrusions of the uneven molded waterproof panel having an inner diameter of 5 mm for the projection space surface, a gap of 1.0 mm between the adjacent projection spaces, and a thickness of 0.1 mm, 0.5 mm, 1.0 mm for the uneven molded waterproof panel, and 5.0 mm for the raised height, respectively One (overlap width 3.5mm), two (overlap width 9.5mm), three (overlap width 10.5mm), four (overlap width 21.5mm), five (overlap width 27.5mm) and ten (overlap width 57.5㎜), the overlapping part of the overlapped length and width of 30cm × 30cm, respectively, was filled with the acrylic water-soluble polymer mixed waterproofing material to fill only the inner space. Put it in a test tank made of steel as much as possible, seal it around the edge with a sealing material, cover the lid, and apply pressure of 1 bar (about 1.02㎏f / ㎠) and 5bar (about 5.1㎏f / ㎠) for 24 hours. While leaking, the test was stopped and the time of pressurization was recorded. And it is equal to [Table 10] [Table 11].
[표10] 1bar, 인접 돌기 사이간격 6.0㎜(돌기 공간 사이간격 1.0㎜)에 의한 시험[Table 10] Test by 1 bar, 6.0 mm gap between adjacent protrusions (1.0 mm gap between protrusion spaces)
Figure PCTKR2012006903-appb-I000010
Figure PCTKR2012006903-appb-I000010
[표11] 5bar, 인접 돌기 사이간격 6.0㎜(돌기 공간 사이간격 1.0㎜)에 의한 시험Table 11 Test with 5 bar and 6.0 mm gap between adjacent projections (1.0 mm gap between projection spaces)
Figure PCTKR2012006903-appb-I000011
Figure PCTKR2012006903-appb-I000011
위의 [표10]에 나타난 바와 같이, 시험체의 두께가 0.5㎜ 이상, 인접 돌기 사이간격이 6.0㎜에서 누수가 발생하였으나 다른 시험체에서는 누수가 발생하지 않았고, 또한 위의 [표11]에서는 시험체의 두께에 관계없이 겹침 돌기개수가 4개 까지는 겹침 틈새를 경유하여 누수 되었으나, 5개(겹침 폭 27.5㎜)이상부터는 시험이 끝날 때까지 누수가 발생하지 않았다.As shown in the above [Table 10], the leakage occurred at the thickness of the specimen more than 0.5mm, the gap between adjacent projections 6.0mm, but no leakage occurred in other specimens, and also in [Table 11] Regardless of the thickness, up to 4 overlapping protrusions leaked through the overlapping gap, but no leakage occurred until the end of the test from 5 or more (overlap width 27.5㎜).
즉, 실제 적용 시에는 수압이 5bar(약 5.1㎏f/㎠)이상 작용이 예상되는 부위(일반적으로는 지하 깊이 약 50M 이상)에서는 최소 5개 이상, 겹침 폭으로는 약 30.0㎜ 이상으로 설계하는 것이 바람직함을 알 수 있다. That is, in actual application, at least 5 bar in the area where the water pressure is expected to be more than 5 bar (approximately 5.1kgf / ㎠) (typically about 50M or more underground) and at least about 30.0mm in the overlap width is designed. It can be seen that it is preferable.
실시예5 Example 5
돌기 하부에 구멍뚫린 효과를 확인하기 위해, 두께가 0.1㎜, 돌기 공간표면 내경이 5㎜, 인접하는 돌기 공간사이 간격이 1.0㎜, 돌기 높이가 6.0㎜인 요철성형 플라스틱계 방수재의 돌기 끝 부분을 직경 0.1㎜, 0.5㎜, 1.0㎜, 1.5㎜, 2.0㎜, 3.0㎜의 구멍을 각각 뚫은 요철성형 방수패널의 돌기 내부를 수용성 아크릴계 폴리머 혼입방수재, 또는 시중에서 판매되고 있는 도막방수재(액상의 우레탄계 도막 방수재)를 흘려 부어 공간을 채우는 시험을 실시하였으며, 또한 비교를 위해 구멍이 뚫려 있지 않은 요철성형 방수패널을 사용하여 같은 방법으로 상기 방수재를 흘려 부었으며, 그 결과를 [표12]에 나타내었다. In order to confirm the effect of the hole in the lower part of the projection, the projection end of the uneven molded plastic-based waterproof material having a thickness of 0.1 mm, an inner diameter of the projection space 5 mm, an interval between adjacent projection spaces of 1.0 mm and a projection height of 6.0 mm A water-soluble acrylic polymer mixed waterproofing material or a commercially available coating waterproofing material (liquid urethane-based coating film) is formed inside the protrusions of the uneven molded waterproof panel with holes 0.1 mm, 0.5 mm, 1.0 mm, 1.5 mm, 2.0 mm, and 3.0 mm in diameter. A test was performed to fill the space by pouring the waterproofing material. Also, the waterproofing material was poured in the same manner by using a concave-convex molded waterproof panel that is not perforated for comparison, and the results are shown in [Table 12].
[표12]Table 12
Figure PCTKR2012006903-appb-I000012
Figure PCTKR2012006903-appb-I000012
위의 [표12]에서와 같이, 구멍의 직경이 3.0㎜ 이상이 되면 수용성 아크릴계 폴리머 혼입방수재의 경우, 경화과정 중에 일부의 수용성 아크릴계 폴리머가 구멍으로 빠져 나가고, 구멍의 직경이 3.0㎜ 이상이 되면 다량의 수용성 아크릴계 폴리머가 구멍으로 빠져 나가 경화된 모르타르 방수재에 균열이 발생되고, 경화시간이 긴 액상의 우레탄계 도막 방수재의 경우에도 약 50% 정도의 방수재가 빠져나가 공간을 채우지 못하는 결함이 발생하였다. As shown in [Table 12], when the diameter of the hole becomes 3.0 mm or more, in the case of the water-soluble acrylic polymer mixed waterproofing material, some of the water-soluble acrylic polymer exits the hole during the curing process, and the diameter of the hole becomes 3.0 mm or more. A large amount of water-soluble acrylic polymer is broken out into the hole to cause a crack in the hardened mortar waterproofing material, and even in the case of a liquid urethane-based waterproofing film with a long curing time, about 50% of the waterproofing material escapes, resulting in a defect that cannot fill the space.
또한, 직경 1.0㎜의 구멍의 경우에는 수용성 아크릴계 폴리머 혼입방수재는 공간 전부를 채울 수는 없었으나, 경화 방수층의 상태는 비교적 양호하였으며, 반면에 액상의 우레탄계 도막 방수재의 경우에는 공간전부를 채울 수 있었고, 구멍직경 0.0㎜ 의 경우에는 돌기 공간 하부와 방수층 사이에 공기층이 형성되어 수용성 아크릴계 폴리머 혼입방수재와 액상의 우레탄계 도막 방수재는 공간을 전부 채울 수 없었다.In addition, in the case of a hole having a diameter of 1.0 mm, the water-soluble acrylic polymer mixed waterproofing material could not fill the entire space, but the state of the cured waterproofing layer was relatively good, whereas the liquid urethane coating waterproofing material could fill the entire space. In the case of a hole diameter of 0.0 mm, an air layer was formed between the bottom of the projection space and the waterproof layer, so that the water-soluble acrylic polymer mixed waterproofing material and the liquid urethane-based waterproof film could not fill the space.
실시예 6Example 6
돌기가 있는 요철성형 방수패널과 탄성 도막방수재에 의해 형성된 복합방수층의 내압강도를 확인하기 위해, 돌기의 표면 내경 5㎜, 두께 0.5㎜, 돌기 높이 5.0㎜, 돌기 공간 사이간격 2.5㎜의 요철성형 방수패널을 대표 시험체로 하여 크기가 30㎝×30㎝ 이 되도록 13장을 잘라낸 다음, KS F 3211에서 정하고 있는 우레탄 고무계 도막방수재 1류(노출용, 인장강도 2.3 N/㎟ 이상, 파단시 신장율 450%이상, 항장적 280 N/㎜ 이상)와, 우레탄 고무계 도막방수재 2류(노출용, 인장강도 1.9 N/㎟ 이상, 파단시 신장율 300%이상, 항장적 120 N/㎜ 이상), 아크릴 고무계 도막방수재(인장강도 1.3 N/㎟ 이상, 파단시 신장율 300%이상, 항장적 120 N/㎜ 이상)와, KS F 4922 에서 정하고 있는 폴리우레아 수지계 도막방수재(인장강도 16.0 N/㎟ 이상, 파단시 신장율 350%이상, 항장적 900 N/㎜ 이상)를, 돌기 내부공간만을 채우거나(표시 0), 또는 공간을 전부 채우고 요철성형 패널 위로부터 두께가 각각 2.0㎜(표시 2.0), 5.0㎜(표시 5.0)가 되도록 도포하여 양생시키고, 나머지 1장은 plain으로 하여 각각의 시험체로 하여, 강철재 내압판(30㎝×30㎝)을 설치한 최대하중 500ton의 압축강도 시험기를 사용하여 10㎜/min의 속도로 시험체를 가압하여 압력계가 5.0 Tonㆍf, 10.0 Tonㆍf, 50.0 Tonㆍf, 75.0 Tonㆍf, 100.0 Tonㆍf, 125.0 Tonㆍf, 150.0 Tonㆍf, 175.0 Tonㆍf, 200.0 Tonㆍf를 나타낼 때, 가압을 일시 멈추고 돌기가 있는 요철성형 방수패널의 변형량(돌기높이 눌림변형량,㎜)을 측정한 다음, 다시 가압하는 방법으로 시험을 실시하였으며, 그 결과를 [표13]에 나타내었다.In order to check the pressure resistance of the composite waterproof layer formed by the projections and recesses waterproof panel and the elastic coating waterproofing material, the projections have waterproof surface inside diameter of 5 mm, thickness 0.5 mm, protrusion height 5.0 mm, and gap between projection spaces 2.5 mm. 13 sheets were cut out using panels as representative test specimens to be 30cm × 30cm, and the first class of urethane rubber-based waterproofing materials defined by KS F 3211 (for exposure, tensile strength of 2.3 N / mm2 or more, elongation at break of 450%) Above, 280 N / mm or more), two kinds of urethane rubber-based waterproofing materials (for exposure, tensile strength of 1.9 N / mm2 or more, elongation at break of 300% or more, extension of 120 N / mm or more), acrylic rubber film waterproofing material (Tensile strength of 1.3 N / mm2 or more, elongation at break of 300% or more, tensile strength of 120 N / mm or more), and polyurea resin coating waterproofing material specified in KS F 4922 (tensile strength of 16.0 N / mm2 or more, elongation at break 350 % Or more, tensile strength 900 N / mm Or above) to fill only the inner space of the projections (indication 0), or to fill the space, and to cure it so that the thickness is 2.0 mm (indication 2.0) and 5.0 mm (indication 5.0) from the uneven molded panel, respectively. The sheet was made plain and each test piece was pressed. The pressure gauge was 5.0 Ton · f by pressing the test piece at a speed of 10 mm / min using a 500 ton compressive strength tester equipped with a steel pressure plate (30cm × 30cm). , 10.0 Ton · f, 50.0 Ton · f, 75.0 Ton · f, 100.0 Ton · f, 125.0 Ton · f, 150.0 Ton · f, 175.0 Ton · ,, 200.0 Ton · f Deformation amount (protrusion height deformation amount, mm) of the uneven molded waterproof panel was measured, and the test was carried out by pressing again, and the results are shown in [Table 13].
비교예 1Comparative Example 1
돌기가 있는 요철성형 방수패널과 탄성 도막방수재와의 복합 방수층의 내압강도와의 비교를 위해, 실시예1에서 사용한 것과 같은 종류의 우레탄 고무계 방수재 1류를, 일반적인 방수재 두께인 3㎜로 제작, 양생시킨 것(표시 3.0)을 시험체로 하여, 실시예 6 에서의 시험방법과 동일한 방법으로 시험을 실시하고, 그 결과를 [표13]에 비교하여 나타내었다.For comparison with the pressure resistance of the composite waterproof layer between the uneven molded waterproof panel with the projection and the elastic coating waterproofing material, the same type of urethane rubber-based waterproofing material used in Example 1 was manufactured and cured to a thickness of 3 mm, which is a general waterproofing material. Using the resultant (display 3.0) as a test body, the test was carried out in the same manner as in the test method in Example 6, and the results are shown in comparison with Table 13.
[표13] 내압강도 시험결과, 변형량 [Table 13] Result of pressure resistance test, deformation
Figure PCTKR2012006903-appb-I000013
Figure PCTKR2012006903-appb-I000013
상기 [표13]의 시험결과를 보면, Plain의 경우, 약 4.3 Tonㆍf의 하중에 4.5㎜의 변형을 나타내면서 파손된 반면, 탄성 도막 방수재를 채운 시험체의 경우에는 대부분의 시험체가 파손되지 않았으며, 비교예의 탄성 도막 방수재도 변형은 약 2.3㎜(잔여 두께 약 0.7㎜)로 크나, 200 Tonㆍf의 하중에도 파손되지 않았다.In the test results shown in [Table 13], plain was broken while exhibiting a deformation of 4.5 mm at a load of about 4.3 Ton · ,, whereas most of the test specimens were not damaged in the case of the test specimen filled with the elastic coating waterproofing material. The elastic coating film waterproofing material of the comparative example was also large in deformation of about 2.3 mm (residual thickness of about 0.7 mm), but was not damaged even under a load of 200 Ton · f.
돌기를 채운 탄성 도막방수재의 종류별 시험결과에 대해서는 대부분 내압하중 약 50 Tonㆍf까지 변형량이 크게 증가한 다음, 이후부터 변형량이 줄어드는 경향을 나타내며, 이는 가압하중에 대하여 먼저 요철성형 방수패널 하부의 돌기의 변형이 있은 다음, 채움 탄성 도막방수재의 변형으로 전이된 것으로 추정되며, 변형량에 있어서는 인장강도가 큰 시험체(폴리우레아 수지계>우레탄 고무계 1류>우레탄 고무계 2류>아크릴 고무계)일수록 변형량이 작은(내압강도가 큼) 경향을 나타내어, 본 발명에서 사용하는 내부가 비어 있는 돌기가 있는 요철성형 방수패널과 복합사용할 경우, 가능한 한 인장강도가 큰 도막 방수재일수록 내압강도 측면에서는 보다 유리함을 알 수 있다. In the test results of the type of elastic coating waterproofing material filled with protrusions, the deformation amount greatly increased up to the pressure-bearing load of about 50 Ton · f, and the deformation amount decreased thereafter. After deformation, it is presumed to have been transferred to deformation of the filled elastic coating waterproofing material, and in the amount of deformation, the larger the tensile strength test specimen (polyurea resin type> urethane rubber type 1> urethane rubber type 2 type> acrylic rubber type), the smaller the deformation amount (withstand pressure) In the case of composite use with the uneven-shaped waterproof panel having hollow protrusions used in the present invention, it can be seen that the greater the tensile strength of the coating film, the more advantageous in terms of pressure resistance.
실시예 7Example 7
돌기가 있는 요철성형 방수패널과 탄성 도막방수재와의 복합 방수층의 균열의 수평 신축거동(면내 동적 거동)에 대한 저항성(내 피로 저항성)을 확인하기 위해, 두께 약 10㎜, 폭이 100㎜, 길이가 50㎜가 되도록 제작한 콘크리트 성형판 2개를 수평 반복 가동이 가능하도록 제작된 시험장치 위에 서로 맞대어 올려놓고(시험장치 전체 길이 100㎝), 그 위를 상기 실시예 6에서 사용한 돌기의 표면 내경 5㎜, 두께 0.5㎜, 돌기 높이 5.0㎜, 돌기 공간 사이간격 2.5㎜의 요철성형 패널을 대표 시험체로 하여, 크기가 길이와 폭이 각각 100㎝×100㎝가 되도록 13장을 잘라내어 맞댄 콘크리트 성형판 위에 올려두고, 상기 실시예 6에서 사용한 KS F 3211에서 정하고 있는 4종류의 도막 방수재(우레탄 고무 1류, 2류, 아크릴 고무 및 폴리우레아 수지)를 돌기 내부공간만을 채우거나(표시 0), 또는 공간을 전부 채우고 요철성형 패널 위로부터 두께(t)가 각각 2.0㎜(표시 2.0), 5.0㎜(표시 5.0)가 되도록 도포하여 양생시키고, 나머지 1장은 plain으로 하여, 그 위를, 두께 약 10㎜, 폭이 100㎜, 길이가 100㎜가 되도록 제작한 콘크리트(중량 약 240㎏f/㎡)를 올려놓고, 상기 콘크리트 슬래브를 상정한 시험체 콘크리트의 맞댄 틈새의 폭이 각각 0.0~10.0㎜, 0.0~15.0㎜, 0.0~20.0㎜, 0.0~30.0㎜ 및 0.0~40.0㎜ 폭 사이를 왕복할 수 있도록 시험장치를 전동 가동하여 1회 2분 간격의 속도로 각각 2,000회 반복 인장변형(피로) 시험을 실시하여 시험체의 파손, 또는 돌기하부 점 접착부의 탈락(맞댄 이음부를 중심으로 각 측 돌기 접착부 5개) 등의 결함이 발생한 경우, 시험을 멈추고 반복한 횟수를 기록하였으며, 그 결과를 [표14]에 나타내었다.In order to check the resistance (fatigue resistance) to the horizontal stretching behavior (in-plane dynamic behavior) of the crack of the composite waterproof layer between the protrusions and the uneven molded waterproof panel with the elastic coating waterproofing material, the thickness is about 10 mm, the width is 100 mm, the length Two concrete forming plates manufactured to have a thickness of 50 mm are placed on top of each other on a test apparatus that is capable of horizontally repeatable operation (total length of 100 cm), and the surface inner diameter of the protrusion used in Example 6 above. A concrete molded plate cut out of 13 pieces with a thickness of 0.5 cm, a height of 5.0 mm, and a height of 2.5 mm between protrusion spaces as a representative test body, and having 13 pieces cut to length and width of 100 cm x 100 cm, respectively. On top of the above, the four kinds of coating film waterproofing materials (urethane rubber type 1, type 2, acrylic rubber and polyurea resin) defined in KS F 3211 used in Example 6 were filled only with the inner space of the protrusion ( 0) or all the spaces are filled and the thickness t is applied from the uneven molded panel so that the thickness t is 2.0 mm (2.0) and 5.0 mm (5.0), respectively. , The thickness of the concrete fabricated to be about 10 mm thick, 100 mm wide, and 100 mm long (approximately 240 kgf / m 2) was placed, and the widths of the butt gaps of the specimen concrete assuming the concrete slab were 0.0 to 0, respectively. The test equipment was electrically operated to reciprocate between 10.0 mm, 0.0-15.0 mm, 0.0-20.0 mm, 0.0-30.0 mm, and 0.0-40.0 mm width, and 2,000 repeated tensile strains at a speed of 2 minutes each. Fatigue) Tests were performed and defects such as breakage of the test body or dropping of the lower point adhesive parts (five protruding parts on each side centered on butt joints) occurred, and the number of repeated tests was recorded. It is shown in [Table 14].
비교예 2Comparative Example 2
실시예 7 에 따른 비교를 위해, 실시예 7 에서 사용한 것과 같은 종류의 우레탄 고무계 방수재 1류를, 실시예 7 에 따른 맞댄 콘크리트 성형판 위에 같은 크기(100㎝×100㎝)로 일반적인 방수재 두께인 3㎜로 도포하여 제작, 양생시킨 것(표시 3.0)을 시험체로 하여, 실시예 7에서의 시험방법과 동일한 방법으로 시험을 실시하고, 그 결과를 [표14]에 비교하여 나타내었다.For comparison according to Example 7, a first class of urethane rubber-based waterproofing material of the same type as used in Example 7 was used, with the same size (100 cm x 100 cm) on the butt concrete molding plate according to Example 7, The test was carried out in the same manner as in the test method of Example 7 using the product prepared by coating in mm and cured (indication 3.0), and the results are shown in [Table 14] in comparison.
[표14] 내 피로성 시험결과Table 14 Fatigue Resistance Test Results
Figure PCTKR2012006903-appb-I000014
Figure PCTKR2012006903-appb-I000014
상기 [표14]의 시험 결과를 보면, Plain의 경우, 전 시험에서 이상이 없었으며, 이는 돌기 끝이 바탕 콘크리트와 접착되지 않은 전면이 절연된 상태이므로 바탕 콘크리트의 맞댄 이음부(조인트)에서 발생하는 신축 하중이 Plain(방수패널) 층에 전달되지 않기 때문에 당연한 결과라 할 수 있으며, 탄성 도막방수재를 채운 시험체의 경우에는 대부분의 시험체가 방수층 파손 없이 돌기 끝 부분과 바탕 콘크리트와의 접착부분이 탈락되는 결함을 나타내었으며, 이로부터 방수층의 피로파괴를 방지하기 위해서는 방수바탕과 방수층을 절연시키는 것이 내구성 측면에서는 유리함을 알 수 있었다.According to the test results of [Table 14], in the case of Plain, there was no abnormality in the previous test, which occurs in the butt joint (joint) of the base concrete because the projection end is insulated with the base concrete that is not bonded to the base concrete. This is a natural result because the stretch load is not transferred to the plain (waterproof panel) layer.In the case of the test specimen filled with the elastic coating waterproofing material, most of the test specimens are separated from the end portions of the protrusions and the base concrete without damaging the waterproof layer. In order to prevent fatigue destruction of the waterproofing layer, it was found that insulating the waterproofing base and the waterproofing layer is advantageous in terms of durability.
또한, 돌기를 채운 탄성 도막 방수재의 종류별 시험결과에 대해서는 대부분 0.0~15.0㎜의 거동에는 잘 견디나, 이후 균열 거동 폭이 커지면, 인장보다는 신장율이 클수록, 즉, 우레탄 고무계 2류>우레탄 고무계 1류>폴리우레아 수지계>아크릴 고무계의 순으로 내피로 성능이 좋은 결과를 나타내어, 본 발명에서 사용하는 내부가 비어 있는 돌기가 있는 요철성형 방수패널과 복합사용할 경우, 인장응력보다는 신장율(변형)이 큰 도막 방수재가 보다 유리할 것으로 판단된다. 다만, 신장율이 같은(300%이상) 아크릴 고무와 폴리우레아 수지를 비교하면, 내피로성 측면에서는 인장응력이 탁월한 폴리우레아 수지가 다소 유리하다는 것을 알 수 있으며, 이는 같은 신장율(변형)을 가지는 탄성 도막재라면 인장능력이 클수록 본 발명에 더 적합하다.In addition, most of the test results for each type of elastic coating waterproofing material filled with protrusions withstand the behavior of 0.0-15.0 mm. However, when the crack behavior width becomes larger, the elongation ratio is greater than the tension, that is, the urethane rubber type 2> urethane rubber type 1 > Polyurea resin type> Acryl rubber type in order to show good fatigue resistance, and when used in combination with the unevenly formed waterproof panel having hollow protrusions used in the present invention, a coating film having a higher elongation (strain) than tensile stress We believe the waterproofing material will be more advantageous. However, when comparing acrylic rubber and polyurea resin having the same elongation (over 300%), polyurea resin having excellent tensile stress is more advantageous in terms of fatigue resistance, which is an elastic coating film having the same elongation (strain). The greater the tensile strength of the ash, the more suitable it is for the present invention.
실시예 8Example 8
돌기가 있는 요철성형 방수패널과 탄성 도막방수재로 이루어진 복합방수층의 중량의 자동차 주행이나 다수의 사람들의 보행등에 의해 발생하는 상하진동하중에 대한 저항성을 확인하기 위해, 상기 실시예 6 에서 사용한 돌기의 표면 내경 5㎜, 두께 0.5㎜, 돌기 높이 5.0㎜, 돌기 공간 사이간격 2.5㎜의 요철성형 방수패널을 대표 시험체로 하여 크기가 30㎝×30㎝ 이 되도록 12장을 잘라낸 다음, 시험장치 하부에 구속시킨 크기 30㎝×30㎝의 콘크리트 성형판 위에 올려두고, 실시예 6 에 사용된 우레탄 고무계1류와 2류, 아크릴 고무계 및 폴리우레아 수지계 도막 방수재를 돌기 내부공간만을 채우거나(표시 0), 또는 공간을 전부 채우고 요철성형 방수패널 위로부터 두께가 각각 2.0㎜(표시 2.0), 5.0㎜(표시 5.0)가 되도록 도포하여 양생시키고, 그 위를 상기 실시예6에서 사용한 시험장치의 강철재 내압판(30㎝×30㎝)을 에폭시 접착제로 접착시킨 다음, 이 내압판을 최대하중 500ton의 압축강도 시험기로 100㎜/min의 속도로 압력계가 100.0 Tonㆍf를 나타낼 때까지 압력을 가한 다음, 100㎜/min의 속도로 반대(상부) 방향으로 시험체의 최초 높이(패널의 돌기 높이 5㎜ + 상부 방수층의 두께 0~5㎜)보다 각각 1㎜, 2㎜, 3㎜, 4㎜ 및 5㎜ 높이가 되도록 인장하는 것을 각 인장높이 별로 각 50회 반복하는 시험을 실시하였으며, 그 결과를 [표15]에 나타내었다.Surface of the projection used in Example 6 to check the resistance against the vertical vibration load caused by driving of the vehicle or the walking of a large number of people of the composite waterproof layer consisting of the projections and protrusions waterproof panel and the elastic coating waterproofing material Twelve pieces were cut out to have a size of 30cm × 30cm, with a concave-shaped waterproof panel having an inner diameter of 5 mm, a thickness of 0.5 mm, a protrusion height of 5.0 mm, and a gap of 2.5 mm between protrusion spaces, and restrained at the bottom of the test apparatus. Put on urethane rubber type 1 and 2, acrylic rubber type and polyurea resin coating film waterproofing material used in Example 6 and put it on the concrete molding plate of 30cm × 30cm size. And filled so that the thickness is 2.0 mm (indicated 2.0) and 5.0 mm (indicated 5.0) from the uneven molded waterproof panel, respectively. The steel pressure plate (30 cm x 30 cm) of the test apparatus used was bonded with epoxy adhesive, and the pressure plate was 100.0 Ton · f at a speed of 100 mm / min with a compressive strength tester of 500 tons of maximum load. 1 mm, 2 mm, and 3 mm above the initial height of the specimen (5 mm of protrusion height of the panel + 0-5 mm of thickness of the upper waterproof layer) in the opposite (upper) direction at a rate of 100 mm / min. 50 mm, 4 mm and 5 mm heights were stretched 50 times for each tensile height, and the results were shown in [Table 15].
[표15] 상하 진동에 대한 저항성 시험결과[Table 15] Resistance test results for vertical vibration
Figure PCTKR2012006903-appb-I000015
Figure PCTKR2012006903-appb-I000015
상기 [표15]의 시험 결과를 보면, 탄성 도막 방수재를 채운 시험체의 경우에는 대부분의 시험체가 인장높이 2.0㎜ 까지는 점 접착면의 탈락이 없었음을 알 수 있다. In the test results of [Table 15], it can be seen that in the case of the test specimen filled with the elastic coating film waterproofing material, most of the test specimens had no drop of the point adhesive surface up to a tensile height of 2.0 mm.
또한, 돌기를 채운 탄성 도막 방수재의 종류별 시험결과에 대해서는 대부분 인장높이 2.0㎜ 까지는 각 재료가 보유하는 탄성력에 의해 이상 징후는 발견되지 않았으나, 3.0㎜ 이상에서는 우레탄 고무계 1류>우레탄 고무계 2류>폴리우레아 수지계>아크릴 고무계의 순, 또는 항장적(N/㎜, Tp = TB ×(L-20), Tp : 항장적(N/㎜), TB : 인장강도(N/㎟), L : 파단시의 표선간 거리)을 기준으로 할 경우, 280이상>280이상>900이상>120이상으로 상하 진동에 대한 대응성이 좋다는 것을 알 수 있다.In addition, most of the test results for the type of elastic coating waterproofing material filled with protrusions showed no abnormality due to the elastic force of each material up to a tensile height of 2.0 mm. However, at 3.0 mm or more, urethane rubber type 1> urethane rubber type 2> poly Urea resin type> acrylic rubber type, or tensile strength (N / mm, T p = T B x (L-20), T p : tensile strength (N / mm), T B : tensile strength (N / mm 2), L: It is understood that the response to vertical vibration is good at 280 or more> 280 or more> 900 or more> 120 or more, based on the distance between marks in breaking).
실시예 9Example 9
돌기가 있는 요철성형 방수패널과 탄성 도막방수재로 이루어진 복합방수층의 중량의 자동차 주행이나 다수의 사람들의 보행등에 의해 발생하는 전단하중에 대한 저항성을 확인하기 위해, In order to check the resistance against shear load caused by the driving of a car or the walking of a large number of people of the composite waterproof layer made of the bumpy and unevenly shaped waterproof panel and the elastic coating waterproofing material,
시험체는 상기 실시예 3에서와 같이, 즉, 상기 실시예 6에서 사용한 돌기의 표면 내경 5㎜, 두께 0.5㎜, 돌기 높이 5.0㎜, 돌기 공간 사이간격 2.5㎜의 요철성형 패널을 대표 시험체로 하여 크기가 30㎝×30㎝ 이 되도록 12장을 잘라낸 다음, 크기 30㎝×30㎝ 의 콘크리트 성형판 위에 올려두고, 상기 우레탄 고무계 1류와 2류, 아크릴 고무계 및 폴리우레아 수지계 도막 방수재를 돌기 내부공간만을 채우거나(표시 0), 또는 공간을 전부 채우고 요철성형 패널 위로부터 두께가 각각 2.0㎜(표시 2.0), 5.0㎜(표시 5.0)가 되도록 도포하여 양생시키고, 그 위를 상기 실시예 6에서 사용한 시험장치의 강철재 내압판(30㎝×30㎝)을 에폭시 접착제로 접착시킨 다음, 이 내압판을 최대하중 10ton의 인장 시험기에 수직으로 고정한 후, 10㎜/min의 속도로 콘크리트 바탕과 탈락될 때까지 인장하여 그때의 변형량을 측정하는 시험을 실시하였으며, 그 결과를 [표16]에 나타내었다. The test body was sized as a representative test body, as in Example 3, that is, the concave-convex molding panel having a surface inner diameter of 5 mm, a thickness of 0.5 mm, a protrusion height of 5.0 mm, and a gap of 2.5 mm between protrusion spaces was used as a representative test body. 12 pieces are cut out to be 30 cm × 30 cm, and placed on a concrete molding plate having a size of 30 cm × 30 cm, and the urethane rubber type 1 and 2, acrylic rubber type and polyurea resin coating film waterproofing material is formed only in the inner space. Fill (mark 0) or fill all the space and apply curing so that the thickness is 2.0 mm (mark 2.0) and 5.0 mm (mark 5.0), respectively, from the uneven molded panel, and the test used in Example 6 above. The steel pressure plate of the device (30 cm × 30 cm) is bonded with an epoxy adhesive, and the pressure plate is fixed vertically to a tensile tester with a maximum load of 10 tons until it is dropped from the concrete base at a speed of 10 mm / min.Chapter were tested to measure the deformation amount of time, the results are shown in Table 16].
[표16] 전단하중에 대한 저항성 시험결과Table 16. Resistance test results for shear load
Figure PCTKR2012006903-appb-I000016
Figure PCTKR2012006903-appb-I000016
상기 [표16]의 시험 결과를 보면, 탄성 도막방수재를 채운 시험체의 경우에는 대부분의 시험체의 점 접착계면의 탈락(파괴) 변형이 약 3.0~5.0㎜ 정도에 불과함을 알 수 있으며, 전단응력 발생이 예상되어지는 환경에서의 적용이 가능함을 알 수 있었다.According to the test results of [Table 16], in the case of the test body filled with the elastic coating waterproofing material, it was found that most of the test specimens had a drop (destructive) deformation of the point adhesive interface of only about 3.0 to 5.0 mm. It was found that it can be applied in the environment where the occurrence is expected.
또한, 돌기를 채운 탄성 도막 방수재의 종류별 시험결과에 대해서는 상기 실시예 9에서의 결과와 같이 점 접착응력은 인장강도가 클수록, 반면에 전단 변형에 대해서는 신장율(변형량)이 클수록 유리하고, 또한 같은 종류의 탄성 도막 방수재라 하더라도 패널 상부 방수층의 두께가 두꺼울수록 보다 유리한 결과를 나타내고 있다. 즉, 우레탄 고무계 1류>우레탄 고무계 2류>폴리우레아 수지계>아크릴 고무계의 순, 또는 항장적으로 280이상>280이상>900이상>120이상으로 전단 하중에 대한 대응성이 좋다는 것을 알 수 있다.In addition, as for the test results for each type of elastic coating waterproofing material filled with projections, as shown in Example 9, the greater the tensile strength, the greater the tensile strength, whereas the greater the elongation (strain) for shear deformation, the more favorable the same type. Even if the elastic coating waterproof of the thicker the thickness of the upper waterproof layer of the panel shows a more favorable result. That is, it is understood that the responsiveness to shear load is good in the order of urethane rubber type 1> urethane rubber type 2> polyurea resin type> acrylic rubber type, or 280 or more> 280 or more> 900 or more> 120 or more.
상기 실시예 6 내지 실시예 9 의 시험결과들을 정리하여, [표17]에 나타내었다.The test results of Examples 6 to 9 are collectively shown in [Table 17].
[표17]Table 17
Figure PCTKR2012006903-appb-I000017
Figure PCTKR2012006903-appb-I000017
상기 [표17]에서와 같이, 내압 저항성에서는 인장강도가 탁월한 도막 방수재가 유리하나, 수평 거동이나 상하진동 거동 및 전단 거동은 응력이나 변형 등과 같은 일방적인 물성에 치우치기 보다는 응력과 변형 양측의 물성에 공히 의존함을 알 수 있으며, 따라서 상기 인장강도와 변형을 함께 다룰 수 있는 물리량, 즉, 항장적(N/㎜)을 기준으로 하였을 경우에는 상기 성능을 공히 만족하는 값으로 120N/㎜ 이상, 900 N/㎜ 이하의 범위를 둘 수 있으나, 우레탄 고무계 1류와 2류의 시험결과가 대부분의 성능을 만족하는 보편적인 값이라 하면, 또한 항장적 900N/㎜이상의 우레아 수지계 도막방수재의 재료비가 상기 우레탄 고무계 1류의 약 2배 이상, 우레탄 고무계 2류의 약 3배 이상, 아크릴 고무계의 약 1.5배 이상의 고가임을 감안하면, 항장적 280N/㎜을 중심으로 120N/㎜~600N/㎜인 도막 방수재를 사용하는 것이 물성 및 경제성 측면에서 보다 바람직함을 알 수 있다. As shown in [Table 17], in the pressure resistance, the coating waterproof material having excellent tensile strength is advantageous, but the horizontal behavior, the vertical vibration behavior and the shear behavior are the properties of both stress and deformation rather than biasing to unilateral properties such as stress or deformation. It can be seen that it depends on the physical quantity, that is, based on the physical quantity that can handle the tensile strength and deformation together, namely the tensile strength (N / mm) as a value that satisfies the above performance 120 N / mm or more, Although it can be in the range of 900 N / mm or less, if the test results of the urethane rubber-based first and second class is a universal value that satisfies most performance, the material cost of the urea resin coating waterproofing material of more than 900N / mm Considering that it is about 2 times or more than the urethane rubber type 1, about 3 times or more than the urethane rubber type 2, and about 1.5 times or more that the acrylic rubber type, Therefore, it can be seen that it is more preferable to use a coating film waterproofing material of 120 N / mm to 600 N / mm in terms of physical properties and economical efficiency.
본 발명은 상술한 특정의 바람직한 실시예에 한정되지 아니하며, 청구범위에서 청구하는 본 발명의 요지를 벗어남이 없이 당해 발명이 속하는 기술분야에서 통상의 지식을 가진 자라면 누구든지 다양한 변형실시가 가능한 것은 물론이고, 그와 같은 변경은 청구범위 기재의 범위내에 있게 된다. The present invention is not limited to the above-described specific preferred embodiments, and various modifications can be made by any person having ordinary skill in the art without departing from the gist of the present invention claimed in the claims. Of course, such changes will fall within the scope of the claims.

Claims (13)

  1. 시트 또는 판상으로 이루어진 평판부와, A flat plate made of sheet or plate,
    상기 평판부에서 하부방향으로 돌출되도록 형성된 다수의 원추 또는 반원형상의 돌기를 포함하되,It includes a plurality of conical or semi-circular protrusions formed to protrude downward from the plate portion,
    상기 돌기는 내부가 비어 있고, 하부 끝단에 구멍이 형성된 것을 특징으로 하는 내부가 비어 있는 돌기를 가진 방수용 요철성형 방수패널.The projection is hollow inside, waterproof waterproof convex-shaped waterproof panel having a hollow projection, characterized in that the hole formed in the lower end.
  2. 청구항 1 에 있어서;The method according to claim 1;
    상기 돌기는 내부가 비어 있고, 하부 끝단에 직경(D) 0.1㎜~3.0㎜의 구멍을 구비하며, 높이(h) 3.0㎜~20.0㎜, 내경(d) 5.0㎜~15.0㎜, 돌기 사이간격(L) 1.0㎜~10.0㎜를 유지하고 돌기가 연속적으로 형성되어 있는 것을 특징으로 하는 내부가 비어 있는 돌기를 가진 방수용 요철성형 방수패널.The projections are hollow inside, and have holes (D) of 0.1 mm to 3.0 mm at the lower ends, height (h) of 3.0 mm to 20.0 mm, inner diameter (d) of 5.0 mm to 15.0 mm, and gaps between the projections ( L) Waterproof concave-convex waterproof panel with hollow projections, characterized in that the projections are continuously formed while maintaining 1.0 mm to 10.0 mm.
  3. 청구항 1 내지 청구항 2 에 있어서;The method according to claim 1 or 2;
    상기 요철성형 방수패널은 에틸(Ethyl)기, 프로필(Propyl)기, 에스테르(Ester)기, 우레탄(Urethane)기, 에폭시(Epoxy)기 중 선택된 하나를 구비한 열가소성 플라스틱 재질 또는 금속재질로 이루어지고, 두께(t) 0.1㎜~2.0㎜을 구비하는 것을 특징으로 하는 내부가 비어 있는 돌기를 가진 방수용 요철성형 방수패널.The uneven waterproof panel is made of a thermoplastic or a metal material having one selected from an ethyl group, a propyl group, an ester group, a urethane group, and an epoxy group. Waterproofing concave-convex waterproof panel with hollow projections, characterized in that the thickness (t) 0.1mm ~ 2.0㎜.
  4. 콘크리트 구조물의 방수바탕면에, 요철성형 방수패널을 배치하는 배치단계; Arrangement step of disposing the uneven molding waterproof panel on the waterproof base of the concrete structure;
    요철성형 방수패널의 돌기를 이용하여 요철성형 방수패널을 길이나 폭 방향으로 상호 연결하는 연결단계; A connection step of interconnecting the uneven molded waterproof panel in the length or width direction by using the protrusion of the uneven molded waterproof panel;
    상기 요철성형 방수패널의 돌기 내부를 충전하면서 소정높이를 구비하도록 방수재를 도포하여 상부방수층을 형성하는 상부방수층 형성단계; An upper waterproof layer forming step of forming an upper waterproof layer by coating a waterproof material to have a predetermined height while filling the protrusions of the unevenly shaped waterproof panel;
    상기 상부방수층을 양생시켜 요철성형 방수패널과 일체화된 복합방수층을 형성하는 양생단계;를 포함하되,Curing step of curing the upper waterproof layer to form a composite waterproof layer integrated with the uneven molding panel;
    상기 요철성형 방수패널은, 시트 또는 판상으로 이루어진 평판부와, 상기 평판부에서 하부방향으로 돌출되고 내부가 비어 있도록 형성되며, 하부 끝단에 구멍이 형성된 다수의 원추 또는 반원형상의 돌기를 포함하는 것을 특징으로 하는 요철성형 방수패널을 이용한 방수공법.The uneven waterproof panel includes a flat plate made of a sheet or a plate, and a plurality of conical or semi-circular protrusions protruding downward from the flat plate and being empty, and having holes formed at lower ends thereof. Waterproofing method using uneven molding waterproof panel.
  5. 청구항 4 에 있어서;The method according to claim 4;
    상기 콘크리트 구조물의 방수바탕면에, 요철성형 방수패널을 배치하기 전에 점착성을 가지고 점성거동을 하는 우레탄이나 고무 아스팔트 매스틱, 또는 물흡수 팽윤반응성 도막 방수재를 도포하는 것을 추가하는 요철성형 방수패널을 이용한 방수공법. Using the concave-convex waterproof panel on the waterproof surface of the concrete structure, adding urethane or rubber asphalt mastic having a viscous behavior and a water-absorbing swelling reactive coating waterproofing material before the concave-convex waterproof panel is disposed. Waterproof method.
  6. 청구항 4 에 있어서;The method according to claim 4;
    상기 상부방수층은 아크릴, EVA, SBS, SBR, 에폭시 중 선택된 하나의 액상의 폴리머를, 폴리머/시멘트 비를 중량비로 0.5~10%로 하여 혼합된 시멘트와 규사 또는 모래가 1 : 0.5~3 의 중량비로 하여 혼합하여 만든 폴리머 혼입 시멘트 모르타르계 방수재인 것을 특징으로 하는 요철성형 방수패널을 이용한 방수공법.The upper waterproof layer is a weight ratio of cement and silica sand or sand mixed with a liquid polymer selected from one of acrylic, EVA, SBS, SBR, and epoxy with a polymer / cement ratio of 0.5 to 10% by weight. Waterproofing method using a concave-convex waterproof panel, characterized in that the polymer mixed cement mortar-based waterproof material made by mixing.
  7. 청구항 4 에 있어서;The method according to claim 4;
    상기 상부방수층은 항장적 120N/㎜~600N/㎜을 구비하는 합성고무계 도막방수재, 합성 수지계 도막방수재, 아스팔트계열의 도막방수재, 수용성 폴리머와 무기질 분체를 혼합한 도막 방수재 중 선택된 하나의 탄성 도막 방수재인 것을 특징으로 하는 요철성형 방수패널을 이용한 방수공법.The upper waterproof layer is an elastic coating waterproofing material selected from a synthetic rubber coating waterproofing material having an extended length of 120N / mm to 600N / mm, a coating waterproofing material of synthetic resin, a coating waterproofing material of asphalt series, and a coating waterproofing material mixed with water-soluble polymer and inorganic powder. Waterproofing method using the uneven molded waterproof panel, characterized in that.
  8. 청구항 4 에 있어서;The method according to claim 4;
    상기 상부방수층은 요철성형 방수패널의 돌기 내부로 충전되는 탄성 도막방수재와, 요철성형 방수패널의 평판부 위로 도포되는 또 다른 탄성 도막방수재에 의해 형성되되,The upper waterproof layer is formed by an elastic coating waterproof material filled into the projections of the concave-convex waterproof panel, and another elastic coating waterproofing material applied over the flat portion of the concave-convex waterproof panel,
    돌기내부로 충전되는 탄성 도막방수재는 평판부 위로 도포되는 또 다른 탄성 도막방수재 보다 응력이 우수하고, 평판부 위로 도포되는 또 다른 탄성 도막방수재는 돌기내부로 충전되는 탄성 도막방수재 보다 신장율이 우수한 탄성도막방수재 이거나,The elastic coating waterproofing material filled into the projections has a higher stress than another elastic coating waterproofing material applied to the flat plate portion, and the other elastic coating waterproofing material applied to the flat plate portion has a higher elongation than the elastic coating waterproofing material filled into the protrusions. Waterproof material,
    돌기내부로 충전되는 탄성 도막방수재는 평판부 위로 도포되는 또 다른 탄성 도막방수재 보다 신장율이 우수하고, 평판부 위로 도포되는 또다른 탄성 도막방수재는 돌기내부로 충전되는 탄성 도막방수재 보다 응력이 우수한 탄성도막방수재인 것을 특징으로 하는 요철성형 방수패널을 이용한 방수공법.The elastic coating waterproofing material filled into the projections has a higher elongation than another elastic coating waterproofing material applied to the flat plate portion, and the other elastic coating waterproofing material applied to the flat plate portion has a higher stress than the elastic coating waterproofing material filled into the protrusions. Waterproofing method using the uneven molded waterproof panel, characterized in that the waterproof material.
  9. 청구항 4 에 있어서;The method according to claim 4;
    상기 연결단계는 요철성형 방수패널의 길이나 좌우 폭 방향으로 겹침 폭(W)을 30.0㎜~100.0㎜ 정도로 하여, 일측의 요철성형 방수패널의 돌기내로, 인접하는 요철성형 방수패널의 돌기를 맞추어 끼워 넣거나, 끼워 넣은 다음, 열풍을 불어 눌러 붙이거나, 또는 인접하는 요철성형 방수패널의 돌기를 맞추어 끼워 넣기 전에 접착제를 발라 끼워 넣어 상호 연결하는 것을 특징으로 하는 요철성형 방수패널을 이용한 방수공법.In the connecting step, the overlap width (W) is about 30.0 mm to 100.0 mm in the length or the left and right width directions of the uneven molded waterproof panel, and fits into the protrusions of the uneven molded waterproof panel to fit into the projections of the adjacent uneven molded waterproof panel. A waterproofing method using an uneven molded waterproof panel, wherein the uneven molded waterproof panel is connected to each other by inserting, inserting, and then blowing and blowing hot air, or by applying adhesive to each other before fitting the protrusions of adjacent uneven molded waterproof panels.
  10. 청구항 4 에 있어서;The method according to claim 4;
    상기 복합방수층은 방수 바탕면에 함유된 수분의 기화 팽창압을 해소하기 위해 탈기가 가능한 탈기장치를 설치하거나, 수직벽면으로부터 해소하기 위해 요철성형 방수패널을 소정의 곡률반경으로 굽히어, 수직벽면에 상단부를 고정하는 것을 특징으로 하는 요철성형 방수패널을 이용한 방수공법The composite waterproof layer is provided with a degassing apparatus capable of degassing to solve the vaporized expansion pressure of the moisture contained in the waterproof base surface, or to bend the uneven shaped waterproof panel to a predetermined radius of curvature to eliminate from the vertical wall surface, Waterproof method using the uneven-shaped waterproof panel, characterized in that the fixing the upper end
  11. 청구항 4 에 있어서;The method according to claim 4;
    상기 복합방수층 위에 단열재를 더 설치하는 단계를 더 포함하는 것을 특징으로 하는 요철성형 방수패널을 이용한 방수공법.Waterproofing method using a concave-convex waterproof panel characterized in that it further comprises the step of installing a heat insulating material on the composite waterproof layer.
  12. 청구항 4 에 있어서;The method according to claim 4;
    상기 복합방수층 위에 보호누름 콘크리트를 더 설치하는 단계를 더 포함하는 것을 특징으로 하는 요철성형 방수패널을 이용한 방수공법.Waterproofing method using the concave-convex waterproof panel, characterized in that it further comprises the step of installing a protective pressed concrete on the composite waterproof layer.
  13. 청구항 4 에 있어서;The method according to claim 4;
    상기 복합방수층 위에 탄성 도막방수재나 시트 방수재를 도포하여 방수보강하는 단계를 더 포함하는 것을 특징으로 하는 요철성형 방수패널을 이용한 방수공법.Waterproofing method using the concave-convex waterproof panel, characterized in that it further comprises the step of applying the elastic coating waterproofing material or sheet waterproofing material on the composite waterproof layer.
PCT/KR2012/006903 2011-11-17 2012-08-29 Irregularly formed waterproof panel having hollow protrusion for waterproofing, and waterproofing construction using same WO2013073765A1 (en)

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US14/348,915 US20140242330A1 (en) 2011-11-17 2012-08-29 Irregularly formed waterproof panel having hollow protrusion for waterproofing, and waterproofing construction using same
JP2014529607A JP2014526623A (en) 2011-11-17 2012-08-29 Convex / concave molded waterproof panel for waterproofing having protrusions that are vacant inside and waterproof construction method using the same

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KR1020110119917A KR101146314B1 (en) 2011-11-17 2011-11-17 Ventilative insulation and waterproofing construction method used with has empty prominence and depression type waterproofing material and insulation panel, it has depression under side
KR10-2011-0119917 2011-11-17
KR10-2011-0119916 2011-11-17
KR1020110119916A KR101168688B1 (en) 2011-11-17 2011-11-17 Waterproofing construction method used with a sheet or panel type waterproofing materials has empty prominence and depression
KR1020120066482A KR101198110B1 (en) 2012-06-21 2012-06-21 Spot Bond and Solid Composite Waterproofing Construction Method used with Thermoplasticity Plastic`s waterproof panel has Empty Prominence and Depression, and Elastic Liquid Waterproofing Materials
KR10-2012-0066482 2012-06-21

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