WO2013065476A1 - 表面に細孔を有する材料及びその製造方法 - Google Patents
表面に細孔を有する材料及びその製造方法 Download PDFInfo
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- WO2013065476A1 WO2013065476A1 PCT/JP2012/076738 JP2012076738W WO2013065476A1 WO 2013065476 A1 WO2013065476 A1 WO 2013065476A1 JP 2012076738 W JP2012076738 W JP 2012076738W WO 2013065476 A1 WO2013065476 A1 WO 2013065476A1
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- Prior art keywords
- sandblasting
- porous body
- pores
- surface porous
- fine particles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24C—ABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
- B24C1/00—Methods for use of abrasive blasting for producing particular effects; Use of auxiliary equipment in connection with such methods
- B24C1/06—Methods for use of abrasive blasting for producing particular effects; Use of auxiliary equipment in connection with such methods for producing matt surfaces, e.g. on plastic materials, on glass
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61C—DENTISTRY; APPARATUS OR METHODS FOR ORAL OR DENTAL HYGIENE
- A61C13/00—Dental prostheses; Making same
- A61C13/08—Artificial teeth; Making same
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61L—METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
- A61L27/00—Materials for grafts or prostheses or for coating grafts or prostheses
- A61L27/50—Materials characterised by their function or physical properties, e.g. injectable or lubricating compositions, shape-memory materials, surface modified materials
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61L—METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
- A61L27/00—Materials for grafts or prostheses or for coating grafts or prostheses
- A61L27/50—Materials characterised by their function or physical properties, e.g. injectable or lubricating compositions, shape-memory materials, surface modified materials
- A61L27/56—Porous materials, e.g. foams or sponges
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F1/00—Metallic powder; Treatment of metallic powder, e.g. to facilitate working or to improve properties
- B22F1/05—Metallic powder characterised by the size or surface area of the particles
- B22F1/054—Nanosized particles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24C—ABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
- B24C1/00—Methods for use of abrasive blasting for producing particular effects; Use of auxiliary equipment in connection with such methods
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24C—ABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
- B24C11/00—Selection of abrasive materials or additives for abrasive blasts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B82—NANOTECHNOLOGY
- B82Y—SPECIFIC USES OR APPLICATIONS OF NANOSTRUCTURES; MEASUREMENT OR ANALYSIS OF NANOSTRUCTURES; MANUFACTURE OR TREATMENT OF NANOSTRUCTURES
- B82Y30/00—Nanotechnology for materials or surface science, e.g. nanocomposites
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C1/00—Making non-ferrous alloys
- C22C1/08—Alloys with open or closed pores
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C14/00—Alloys based on titanium
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C18/00—Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating
- C23C18/02—Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by thermal decomposition
- C23C18/04—Pretreatment of the material to be coated
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C18/00—Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating
- C23C18/02—Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by thermal decomposition
- C23C18/12—Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by thermal decomposition characterised by the deposition of inorganic material other than metallic material
- C23C18/1204—Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by thermal decomposition characterised by the deposition of inorganic material other than metallic material inorganic material, e.g. non-oxide and non-metallic such as sulfides, nitrides based compounds
- C23C18/1208—Oxides, e.g. ceramics
- C23C18/1216—Metal oxides
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C18/00—Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating
- C23C18/02—Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by thermal decomposition
- C23C18/12—Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by thermal decomposition characterised by the deposition of inorganic material other than metallic material
- C23C18/1229—Composition of the substrate
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C18/00—Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating
- C23C18/02—Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by thermal decomposition
- C23C18/12—Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by thermal decomposition characterised by the deposition of inorganic material other than metallic material
- C23C18/125—Process of deposition of the inorganic material
- C23C18/1262—Process of deposition of the inorganic material involving particles, e.g. carbon nanotubes [CNT], flakes
- C23C18/1266—Particles formed in situ
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C24/00—Coating starting from inorganic powder
- C23C24/02—Coating starting from inorganic powder by application of pressure only
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61L—METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
- A61L2400/00—Materials characterised by their function or physical properties
- A61L2400/18—Modification of implant surfaces in order to improve biocompatibility, cell growth, fixation of biomolecules, e.g. plasma treatment
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61L—METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
- A61L2430/00—Materials or treatment for tissue regeneration
- A61L2430/06—Materials or treatment for tissue regeneration for cartilage reconstruction, e.g. meniscus
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C19/00—Alloys based on nickel or cobalt
- C22C19/07—Alloys based on nickel or cobalt based on cobalt
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/12—All metal or with adjacent metals
- Y10T428/12479—Porous [e.g., foamed, spongy, cracked, etc.]
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
- Y10T428/24355—Continuous and nonuniform or irregular surface on layer or component [e.g., roofing, etc.]
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
- Y10T428/24355—Continuous and nonuniform or irregular surface on layer or component [e.g., roofing, etc.]
- Y10T428/24372—Particulate matter
- Y10T428/24413—Metal or metal compound
Definitions
- the present invention relates to a material having pores on the surface and a manufacturing method thereof.
- HAPEX registered trademark
- AHFIX registered trademark
- This invention makes it a subject to provide bioactivity to various materials. Specifically, it is an object to provide various materials having pores on the surface, which are suitable for imparting biological activity.
- the inventors of the present invention have made extensive studies and found that a material suitable for imparting bioactivity can be obtained by sandblasting a hard material to form pores on the surface.
- the inventors of the present invention have further studied and a method of sandblasting a hard material to form pores on the surface, including a plurality of sandblasting steps, and sandblasting at a particle size different from that of the immediately preceding sandblasting step. It has been found that materials that can be obtained by a method comprising a processing step are very suitable for imparting bioactivity. The present invention has been completed as a result of further studies based on such knowledge, and is described below. [Section I] A material having pores on the surface, which can be obtained by a method of sandblasting a hard material to form pores on the surface.
- [Section II] The material according to Item I, wherein the particle size of the sandblast treatment is 1 to 50 ⁇ m.
- the method of forming the pores is The material according to Item I, comprising a plurality of sandblasting steps and (A) a step of sandblasting at a particle size different from that of the immediately preceding sandblasting step.
- [Section 2] Item 2. The material according to Item 1, wherein the step (A) is carried out 1 to 3 times.
- [Section 3] Item 3. The material according to Item 1 or 2, wherein the particle size of the sandblasting treatment in at least one step (A) and the immediately preceding sandblasting treatment is 1 to 50 ⁇ m.
- [Claim 4] Item 4. The material according to any one of Items 1 to 3, wherein the particle size of the sandblasting treatment in step (A) is 1.5 to 10 times or 0.1 to 0.67 times the particle size of the immediately preceding sandblasting treatment.
- [Section 5] It is a method of forming a pore on the surface by sandblasting a hard material, (1) a step of sandblasting a hard material; and (2) a surface that can be obtained by a method comprising a step of sandblasting the hard material treated in step (1) with a particle size different from step (1). Material with pores.
- [Claim 6] Item 6.
- [Section 10] Item 10. The material according to any one of Items 5 to 9, wherein the particle size of the sandblasting treatment in the step (3) is 1.5 to 10 times or 0.1 to 0.67 times the particle size of the sandblasting treatment in the step (2) .
- [Section 11] Item 11. The material according to any one of Items 1 to 10, wherein the sandblasting treatment is performed using silicon carbide, alumina, diamond, or silica as an abrasive.
- [Claim 12] Item 12. The material according to any one of Items 1 to 11, wherein the hard material is an organic polymer, metal or ceramic, or a composite thereof.
- [Claim 13] Item 13.
- the method further comprises: (B) a step of bringing a solution containing calcium ions and hydrogen phosphate ions into contact with the material obtained in step (A); and (C) fine particles containing a calcium phosphate compound on the surface of the material obtained in step (B). Item 15.
- the material according to Item 14 comprising a step of precipitating.
- [Section III] A method of producing a material having pores on the surface by sandblasting a hard material.
- bioactivity can be imparted to various materials.
- SEM analysis image (a) and EDX profile (b) of an apatite-nucleated titanium alloy SH surface porous material obtained by one-step sandblasting after 1 day of SBF immersion, and 7 days after SBF immersion They are the SEM analysis image (c) and EDX profile (d) of the SH surface porous body made from an apatite nucleus precipitation titanium alloy obtained by one-step sandblasting.
- SEM analysis image (a) and EDX profile (b) of IH surface porous body made of apatite nucleated titanium alloy obtained by one-step sandblasting after 1 day of SBF immersion, and 7 days after SBF immersion They are the SEM analysis image (c) and EDX profile (d) of the IH surface porous body made from an apatite nucleus precipitation titanium alloy obtained by one-step sandblasting.
- Titanium metal surface porous material (a), Ti-15Mo-5Zr-3Al surface porous material (b) and Ti-12Ta-9Nb-3V-6Zr-O obtained by the two-stage sandblasting treatment after sandblasting It is a SEM analysis image of a surface porous body (c).
- SEM analysis image (a) and EDX profile (b) of surface porous body made of apatite nucleated Ti-12Ta-9Nb-3V-6Zr-O after 1 day from SBF immersion, and 7 days after SBF immersion 2A is an SEM analysis image (c) and an EDX profile (d) of a surface porous material made of apatite nucleation Ti-12Ta-9Nb-3V-6Zr-O.
- surface porous body made of apatite nucleated titanium metal (a), surface porous body made of Ti-15Mo-5Zr-3Al (b), and Ti-12Ta-9Nb-3V-6Zr-O It is a TF-XRD profile of the surface porous body (c).
- 2 is an SEM analysis image of a surface porous body made of Ti-6Al-4V (a) and a surface porous body made of Ti-22V-4Al (b) obtained by the two-stage sandblasting after the sandblasting.
- SEM analysis image (a) and EDX profile (b) of the surface porous body made of apatite nucleation Ti-22Al-4V after 1 day after SBF immersion, and apatite nucleation Ti- after 7 days after SBF immersion It is the SEM analysis image (c) and EDX profile (d) of a 22Al-4V surface porous body.
- TMZA14 is a TF-XRD profile of a surface porous body made of apatite nucleation Ti-6Al-4V (a) and a surface porous body made of Ti-22V-4Al (b) after 1 to 7 days have passed since SBF immersion.
- SEM analysis images of TMZR14 (a), TMZA14-14 (b), TMZA14-3 (c), TMZA3-14 (d) and TMZA3-3 (e) obtained by the two-stage sandblasting after the sandblasting is there. It is the SEM analysis image (a) and EDX profile (b) of TMZA14 at the time of 1-day progress after SBF immersion.
- the method for producing a material having pores on the surface of the present invention is a method for forming pores on the surface by sandblasting a hard material.
- the method for producing a material having pores on the surface of the present invention preferably comprises: The method includes a plurality of sandblasting steps and (A) a step of sandblasting with a particle size different from that of the immediately preceding sandblasting step.
- the material having pores on the surface of the present invention has a large number of pores on the surface, and may be referred to as “surface porous body” in the present specification.
- the pore is not particularly limited, but is a pore having a diameter of 100 ⁇ m or less, for example.
- the hard material used as a raw material may be, for example, at least two composites selected from the group consisting of organic polymers, metals, and ceramics.
- the organic polymer is not particularly limited, and examples thereof include polyethylene, polypropylene, polyethylene terephthalate, polyvinyl alcohol, ethylene-vinyl alcohol copolymer, polyether sulfone, polycaprolactone, and polylactic acid.
- Organic polymers also include natural products such as collagen.
- the organic polymer may be one type of organic polymer or may be composed of a plurality of types of organic polymers.
- the metal is not particularly limited, and examples thereof include titanium and silver.
- the metal may be one kind of metal such as pure titanium, or may be composed of a plurality of kinds of metals. Although it does not specifically limit as what consists of a multiple types of metal, For example, an alloy etc. are mentioned. Although it does not specifically limit as an alloy, For example, a titanium alloy, stainless steel, a cobalt chromium alloy, etc. are mentioned.
- the titanium alloy is not particularly limited as long as it is an alloy mainly composed of titanium. For example, Ti-15Mo-5Zr-3Al, Ti-6Al-4V, Ti-12Ta-9Nb-3V-6Zr-O and Ti-22V-4Al etc. are mentioned.
- the ceramic is not particularly limited, and examples thereof include alumina, zirconia, silica gel, glass, crystallized glass, and bone cement.
- organic polymers and metals are preferable, and polyethylene terephthalate and titanium alloys are particularly preferable.
- the present invention it is possible to provide a material suitable for imparting biological activity using a wide variety of hard materials.
- a technique for forming pores on the surface by performing a sulfuric acid treatment on titanium is known, but the present inventors may, for example, treat a titanium alloy and stainless steel by this conventional method.
- the present inventors have found that it is difficult to impart bioactivity to this.
- the present invention is advantageous in that bioactivity can be imparted even if these hard materials are used.
- the number of sandblasting treatments is not particularly limited, and examples thereof include 2 to 5 times or 2 to 4 times.
- Step (A) corresponds to the second and subsequent sandblast treatments among the plurality of sandblast treatments.
- the immediately preceding sand blasting process (hereinafter sometimes referred to as “process (a)”) means a sand blasting process performed immediately before the process (A) among a plurality of sand blasting processes.
- Process (A) may be performed any number of times. For example, when the step (A) is performed twice, the first step (A) (hereinafter, referred to as “step (A1)” may be referred to. Sandblasting immediately before the step (A1) may be referred to as “step (a1)”. Is sometimes referred to as the second or subsequent sandblasting process, and may be referred to as the second process (A) (hereinafter, referred to as “process (A2)”. Also, the sandblasting process immediately before the process (A2). May be referred to as “step (a2).”) Corresponds to a step of further sandblasting the hard material processed by the step (A1) or subsequent sandblasting.
- the method for producing a surface porous body of the present invention includes at least the process (a1), the process (A1), and the process (A2) in this order.
- the blasting process is performed three times or more.
- the sandblasting process (process (a2)) immediately before the process (A2) does not have to be the process (A1), and may be another sandblasting process after the process (A1).
- the method for producing a surface porous body of the present invention includes at least the step (a1), the step (A1), the step (a2), and the step (A2) in this order. Do it more than once.
- the method for producing the porous surface body of the present invention includes the following method. It is a method of forming a pore on the surface by sandblasting a hard material, (1) A method comprising a step of sandblasting a hard material; and (2) a step of sandblasting the hard material treated in step (1) with a particle size different from that in step (1).
- the method for producing a surface porous body of the present invention includes the following methods. Further, (3) The above method comprising a step of sandblasting the hard material treated in step (2) with a particle size different from that in step (2).
- step (A) When the step (A) is carried out three times or more, the addition of the steps is also included in the method for producing a surface porous body of the present invention.
- the particle size of the sandblasting treatment in at least one step (A) and the sandblasting treatment immediately before (step (a)) is preferably 1 ⁇ m to 50 ⁇ m (weight average particle diameter), respectively. Each of them is preferably 2 ⁇ m to 30 ⁇ m (weight average particle diameter), more preferably 3 ⁇ m to 15 ⁇ m (weight average particle diameter).
- a surface porous body suitable for imparting bioactivity can be obtained.
- the present invention has an advantage that the mechanical strength of the hard material is not impaired because the particle size of the sandblast treatment is small.
- the weight average particle diameter is “the particle diameter at the 50% cumulative height of the particle size distribution measured by the electrical resistance test method”, and the particle diameter specified in “JISR6001 particle size of abrasive for grinding wheel” It is.
- the method for measuring the particle size of JIS R6001 is standardized by “JIS R6002 Testing method for particle size of abrasive for grinding wheel”, and uses a method for obtaining the volume distribution of particles by an electrical resistance test method.
- the particle size different from the immediately preceding sand blast treatment means a particle size smaller or larger than the immediately preceding sand blast treatment.
- the particle size different from that of the immediately preceding sandblast treatment is preferably 1.5 to 10 times or 0.1 to 0.67 times, more preferably 2 to 7 times or 0.14 to 0 times the particle size of the immediately preceding sandblast treatment. 0.5 times, more preferably 3 to 5 times or 0.2 to 0.33 times.
- the particle size different from the immediately preceding sand blasting treatment is preferably a particle size smaller than that of the immediately preceding sand blasting treatment. That is, the particle size is 0.1 to 0.67 times, more preferably 0.14 to 0.5 times, and still more preferably 0.2 to 0.33 times the particle size of the immediately preceding sandblast treatment.
- the preferred combination of the immediately preceding sandblasting treatment and the particle size different from that of the immediately preceding sandblasting treatment is not particularly limited, and examples thereof include 10 to 20 ⁇ m and 1 to 5 ⁇ m, respectively, more preferably 12 to 16 ⁇ m and 2 to 4 ⁇ m, respectively. It is done.
- ⁇ ⁇ ⁇ Sand blasting may be performed using a device that is widely used for surface processing of metal or the like.
- the abrasive used for the sandblast treatment is not particularly limited, and examples thereof include silicon carbide, alumina, diamond, and silica. Although not particularly limited, specifically, for example, when titanium metal or a titanium alloy is used as the hard material, silicon carbide or alumina can be selected as the abrasive. In the left column, examples of the titanium alloy include, but are not limited to, Ti-15Mo-5Zr-3Al, Ti-6Al-4V, Ti-12Ta-9Nb-3V-6Zr—O, and Ti-22V-4Al. . Various conditions for the sandblast treatment can be appropriately set according to the characteristics of the hard material.
- titanium metal and a titanium alloy are used as the hard material, and an abrasive.
- silicon carbide or alumina is used as the surface porous body, a surface porous body suitable for imparting bioactivity can be obtained by performing the sandblast treatment in the steps (a) and (A) at a pressure of 0.85 MPa.
- the pressure range generally employed in the sandblasting process varies depending on the apparatus to be used, but for example, 0.55 to 0.85 MPa can be mentioned.
- the method for producing a porous surface body of the present invention may further include another step.
- it may further include a step of sandblasting the hard material for a purpose different from the purpose of imparting bioactivity.
- examples of such purposes include, for example, the purpose of imparting anti-slip properties, and sandblasting performed for such purposes is usually performed with a particle size of 100 ⁇ m or more.
- the method for producing a surface porous body of the present invention also includes a method in which a hard material is first subjected to a sandblasting treatment for the purpose of imparting anti-skid properties and subsequently subjected to a plurality of sandblasting treatments for the purpose of the present invention. It is.
- the method for producing a surface porous body of the present invention does not include any of the step of substantially removing the blasting material used for the sandblasting treatment and the step of completely removing it, for example, the step of washing with water. Therefore, in the surface porous body that can be obtained by the method for producing a surface porous body of the present invention, the components on the surface are changed before and after the sandblast treatment. Whether or not a component on the surface has changed before and after the sandblast treatment can be determined by whether or not a peak derived only from the sandblasting material is detected when the composition of the surface is analyzed by EDX.
- the surface porous body that can be obtained by the method for producing a surface porous body of the present invention can be used as a medical material or a dental material by utilizing the characteristic that it is suitable for imparting biological activity.
- the medical material include artificial bones, artificial joints, osteosynthesis plates, osteosynthesis screws, artificial tendons, artificial ligaments, and artificial cartilage.
- the dental material include artificial roots and artificial alveolar bone.
- the surface porous body of the present invention is a surface porous body that can be obtained by the above-described method for producing a surface porous body of the present invention.
- the surface porous body of the present invention has a large number of pores having a complicated shape formed on the surface thereof through a sandblast treatment.
- the surface porous body of the present invention preferably has a plurality of pores with a more complicated shape formed on the surface thereof by a plurality of times of sandblasting treatments having different particle sizes.
- the surface porous body of the present invention has a characteristic that it is suitable for imparting bioactivity due to this unique pore structure. More specifically, since the pores of the surface porous body of the present invention are directed in various directions, when hydroxyapatite grows in the pores, an interlocking effect occurs between the surface porous body and hydroxyapatite, and as a result, Both are firmly bonded.
- the surface porous body of the present invention has the components on the surface changed before and after the sandblast treatment. Whether or not a component on the surface has changed before and after the sandblast treatment can be determined by whether or not a peak derived only from the sandblasting material is detected when the composition of the surface is analyzed by EDX.
- the surface porous body of the present invention can be used as a medical material or a dental material by utilizing the characteristic that it is suitable for imparting biological activity.
- the medical material include artificial bones, artificial joints, osteosynthesis plates, osteosynthesis screws, artificial tendons, artificial ligaments, and artificial cartilage.
- the dental material include artificial roots and artificial alveolar bone.
- Examples of imparting bioactivity include the following.
- the surface porous body of the present invention can be imparted with biological activity close to living bones or living teeth.
- the surface porous material of the present invention formed by attaching fine particles containing a calcium phosphate compound to the surface is transplanted into a living body, the fine particles containing a calcium phosphate compound induce hydroxyapatite.
- an interlocking effect is generated between the porous surface body of the present invention and hydroxyapatite, and both are firmly bonded.
- step (B) a step of bringing the surface porous body obtained in step (A) into contact with a solution containing calcium ions and hydrogen phosphate ions; and (C) calcium phosphate on the surface of the surface porous body obtained in step (B).
- fine-particles containing a compound is mentioned.
- the fine particles containing a calcium phosphate compound (hereinafter sometimes referred to as “calcium phosphate compound-containing fine particles”) deposited in the step (C) are for forming and growing a coating layer containing a calcium phosphate compound on the surface of the surface porous body.
- the composition there is no particular limitation on the composition as long as it can be a nucleus (sometimes referred to as an “apatite nucleus” in the present specification).
- Examples of the calcium phosphate compound include primary calcium phosphate (Ca (H 2 PO 4 ) 2 ), dicalcium phosphate (CaHPO 4 ), tricalcium phosphate (Ca 3 (PO 4 ) 2 ), and tetracalcium phosphate (Ca 4 ( PO 4 ) 2 O), octacalcium phosphate (Ca 8 H 2 (PO 4 ) 6 ), apatites such as hydroxyapatites, and amorphous calcium phosphate. These may have water of crystallization.
- As the calcium phosphate compound-containing fine particles fine particles mainly containing hydroxyapatites are preferable. Hydroxyapatite is a compound represented by the chemical formula Ca 10 (PO 4 ) 6 (OH) 2 .
- Hydroxyapatites mean hydroxyapatite and those in which constituent elements thereof are substituted and / or missing. There is no particular limitation on the substitution and / or deficiency of the constituent element of hydroxyapatite.
- the element or the group constituting the hydroxyapatite may be part of the first group of the periodic table such as Na and K.
- Elements of Group 2 of the Periodic Table such as Mg, elements of Group 4 of the Periodic Table of Ti, elements of Group 12 of the Periodic Table of Zn, elements of Group 17 of the Periodic Table such as F and Cl Examples thereof include those substituted with a group such as an element, CO 3 2 ⁇ , HPO 4 2 ⁇ , SO 4 2 ⁇ , and those further substituted with a rare earth metal element.
- the elements and groups contained in such a compound are derived from the elements and groups contained in the solution for precipitating the fine particles. That is, the solution used in the step (B) is appropriately designed according to the desired composition of the calcium phosphate compound-containing fine particles. The solution will be described later.
- the number average particle diameter of the fine particles is preferably 1 nm to 50 ⁇ m, more preferably 10 nm to 10 ⁇ m, and even more preferably 50 nm to 1 ⁇ m. If the number average particle diameter of the fine particles is within the above range, formation and growth of the coating layer containing the calcium phosphate compound on the surface of the surface porous body can be effectively induced and promoted.
- the fine particles may be crystalline or amorphous.
- calcium phosphate compound-containing fine particles can be obtained by raising the pH value or raising the temperature.
- the precipitated solution include a solution having a pH value of 4.0 to 8.0 containing 0.02 mM to 25 mM of calcium ions and 0.01 mM to 10 mM of hydrogen phosphate ions.
- the preparation method is not particularly limited, and a known preparation method can be appropriately used.
- the hydrogen phosphate ion is a generic term for phosphoric acid capable of producing PO 4 3- in an aqueous solution, and includes phosphoric acid (H 3 PO 4 ), phosphoric acid dihydrogen ion (H 2 PO 4 ⁇ ), phosphorus It includes oxyhydrogen ions (HPO 4 2 ⁇ ), phosphate ions (PO 4 3 ⁇ ), condensed phosphoric acid produced by polymerization of two or more PO 4 3 ⁇ , and the like.
- the concentration of calcium ions is preferably 0.2 mM to 20 mM, more preferably 1.2 mM to 5 mM.
- the concentration of hydrogen phosphate ion is preferably 0.1 mM to 8 mM, more preferably 0.5 mM to 2 mM.
- it contains sodium ions, potassium ions, magnesium ions, chloride ions, bicarbonate ions, sulfate ions, and its concentration is It is desirable to use a simulated body fluid (SBF) similar to the ion concentration in the plasma of the human body as a solution for precipitating fine particles.
- SBF simulated body fluid
- the concentration of sodium ions in the simulated body fluid is preferably 1.4 mM to 1420 mM, more preferably 14 mM to 1140 mM, and even more preferably 70 mM to 290 mM.
- the concentration of potassium ions is preferably 0.05 mM to 50 mM, more preferably 0.5 mM to 40 mM, and even more preferably 2.5 mM to 10 mM.
- the magnesium ion concentration is preferably 0.01 mM to 15 mM, more preferably 0.1 mM to 12 mM, and even more preferably 0.7 mM to 3 mM.
- the concentration of chloride ions is preferably 1.4 mM to 1500 mM, more preferably 14.5 mM to 1200 mM, and even more preferably 70 mM to 300 mM.
- the concentration of bicarbonate ions is preferably 0.04 mM to 45 mM, more preferably 0.4 mM to 36 mM, and even more preferably 2 mM to 9 mM.
- the concentration of sulfate ion is preferably 5.0 ⁇ 10 ⁇ 3 mM to 5 mM, more preferably 0.05 mM to 4 mM, and further preferably 0.2 mM to 1 mM.
- a simulated body fluid in which the concentration of these inorganic ions is close to that of the body fluid is referred to as 1.0SBF.
- 1.0SBF sodium ion concentration is 142.0 mM
- potassium ion concentration is 5.0 mM
- magnesium ion concentration is 1.5 mM
- calcium ion concentration is 2.5 mM
- chloride ion concentration is 147.8 mM
- bicarbonate ion concentration is 4.2 mM
- hydrogen phosphate ion concentration is 1.0 mM
- sulfate ion concentration is 0.5 mM.
- a simulated body fluid in which each inorganic ion concentration is x times 1.0SBF is referred to as xSBF.
- 0.5SBF to 5.0SBF is preferably used as a solution for precipitating fine particles.
- the coating layer is formed inside at least some of the pores near the surface of the surface porous body. It is necessary to deposit fine particles that form the nucleus of formation or growth.
- the solution for precipitating the fine particles is distributed inside at least some of the pores near the surface of the surface porous body. This can be achieved, for example, by removing the bubbles generated in the pores by immersing the surface porous body in the solution and then performing the pressure treatment using a cold isostatic pressure device or the like. This can be achieved by pushing the solution into the hole.
- the operation for precipitating the calcium phosphate compound-containing fine particles from the solution in the step (C) is performed, for example, by adding a pH adjuster having a buffer capacity such as trishydroxymethylaminomethane or ammonia to the solution to adjust the pH value of the solution. It is preferable to carry out by raising.
- the pH value of the solution can be precisely adjusted by using a pH adjusting agent having a buffer capacity. For example, when the pH value of the solution used in step (1) is 4.0 to 7.1, fine particles having excellent biocompatibility inside the pores by increasing the pH value to 7.2 to 9.0. Can be efficiently deposited.
- the solution in which the surface porous body is immersed for a predetermined time, for example, 1 hour to 30 hours, after raising the pH value of the solution.
- the solution is preferably maintained at 35 ° C. to 60 ° C. to increase the pH value, and then allowed to stand.
- the operation for precipitating the calcium phosphate compound-containing fine particles from the solution in the step (C) can also be performed by increasing the temperature of the solution.
- the temperature of the solution before increasing the temperature is 40 ° C. or lower, it is desirable to increase it to 60 ° C. or higher.
- the temperature of the solution in contact with the surface porous body may be increased by bringing the surface porous body into contact with, for example, a heater to increase the temperature.
- the temperature of the surface porous body can be raised by electromagnetic induction heating.
- the temperature of the solution in contact with the surface porous body is selectively increased, so that the calcium phosphate compound-containing fine particles are efficiently deposited on the surface porous body.
- the surface porous body of the present invention in which the calcium phosphate compound-containing fine particles adhere to the surface is a coating layer containing a calcium phosphate compound with the fine particles deposited inside the pores as the core by being embedded in a living body, that is, bone tissue Can be formed or grown on the surface with high adhesive strength. Further, in the surface porous body of the present invention in which the calcium phosphate compound-containing fine particles are adhered to the surface, the calcium phosphate compound-containing fine particles are deposited inside the pores located in the deep part of the surface porous body. Even if it gives, it has the characteristic that bioactivity is not lost.
- the surface porous body of the present invention in which the calcium phosphate compound-containing fine particles adhere to the surface is preliminarily formed or grown on the surface using a simulated body fluid or the like, and then embedded in the living body. You may enter.
- a functional group such as a hydroxyl group is preliminarily provided on the surface, so that the coating containing the calcium phosphate compound in vivo or in vitro. Layers can be formed or grown with higher adhesion strength.
- the surface porous body of the present invention in which calcium phosphate compound-containing fine particles adhere to the surface can be used as a medical material or a dental material.
- the medical material include artificial bones, artificial joints, osteosynthesis plates, osteosynthesis screws, artificial tendons, artificial ligaments, and artificial cartilage.
- the dental material include artificial roots and artificial alveolar bone.
- Example 1 Production of surface porous material by one-step sandblasting treatment A surface porous material was produced by the one-step sandblasting treatment as follows. As the hard material, a 15 ⁇ 10 ⁇ 3 mm 3 titanium alloy plate (Ti-15Mo-5Zr-3Al; Kobe Steel, Japan) and 15 ⁇ 10 ⁇ 2 mm 3 polyethylene terephthalate (PET) were used.
- a 15 ⁇ 10 ⁇ 3 mm 3 titanium alloy plate Ti-15Mo-5Zr-3Al; Kobe Steel, Japan
- PET polyethylene terephthalate
- Weight average particle size 3.0 ⁇ 0.4 ⁇ m (of particle size distribution measured by electrical resistance test method, particle size at 50% cumulative height (“JISR6001 abrasive particle size for grinding wheel”)) Sand blasting using silicon (PNEUMA-BLASTER (registered trademark) SFC-2; Fuji Steel, Japan) at a pressure of 0.85 MPa to form a large number of pores on the surfaces of titanium alloy plates and PET plates
- the titanium alloy plate in which the pores were formed was washed with acetone and distilled water using an ultrasonic cleaner, and dried at room temperature. Was washed with ethanol and distilled water and dried at room temperature.
- Example 2 Production of surface porous body by two-stage sandblasting treatment A surface porous body was produced by the two-stage sandblasting treatment as follows. As the hard material, a 15 ⁇ 10 ⁇ 3 mm 3 titanium alloy plate (Ti-15Mo-5Zr-3Al; Kobe Steel, Japan) and 15 ⁇ 10 ⁇ 2 mm 3 polyethylene terephthalate (PET) were used.
- Ti-15Mo-5Zr-3Al Ti-15Mo-5Zr-3Al; Kobe Steel, Japan
- PET polyethylene terephthalate
- First stage sandblasting (PNEUMA-BLASTER (registered trademark) SFC-2; Fuji Steel Works) using silicon carbide having a weight average particle diameter of 14.0 ⁇ 1.0 ⁇ m (JISR6001 abrasive grain size) , Japan) at a pressure of 0.85 MPa to treat the surfaces of the titanium alloy plate and the PET plate.
- PNEUMA-BLASTER registered trademark
- SFC-2 Fuji Steel Works
- PNEUMA-BLASTER registered trademark
- Fuji Steel Works silicon carbide having a weight average particle diameter of 14.0 ⁇ 1.0 ⁇ m
- JISR6001 abrasive grain size Japan
- a second stage sandblasting treatment is performed in the same manner as in the first stage using silicon carbide having a weight average particle diameter of 3.0 ⁇ 0.4 ⁇ m (JISR6001 grinding wheel abrasive grain size). The surface of the plate was treated.
- the titanium alloy plate in which the pores were formed by the two-stage sandblasting was washed with acetone and distilled water using an ultrasonic cleaner and dried at room temperature.
- the PET plate in which the pores were formed by the two-step sand blasting was washed with ethanol and distilled water using an ultrasonic cleaner and dried at room temperature.
- Example 3 Production of surface porous body in which calcium phosphate compound-containing fine particles are adhered to the surface
- SBF Simulated Body Fluid
- Reagents NaCl, NaHCO 3 , KCl, K 2 HPO 4 .3H 2 O, MgCl 2 .6H 2 O, CaCl 2 and Na 2 SO 4 were dissolved in ultrapure water with the composition shown in Table 1. In Table 1, the concentration of each ion in human plasma is also shown for reference.
- the pH of SBF was adjusted to be pH 8.00 at 36.5 ° C. using trishydroxymethylaminomethane.
- a cold isostatic press CIP
- -SI Kobe Steel, Japan
- SBF was heated at 60.0 degreeC for 24 hours using the thermostat in the state in which the surface porous body was immersed.
- SH solution heated surface porous body
- the pH of SBF was adjusted using trishydroxymethylaminomethane to be pH 8.10.
- a hydrostatic press (CIP-SI; Kobe Steel, Japan) was performed for 60 minutes.
- the surface porous body in the SBF was directly heated for 30 minutes by electromagnetic induction of 3 kW.
- This porous surface was washed with distilled water and dried at room temperature.
- the titanium alloy surface porous body thus heated may be referred to as an “IH (induction heated) surface porous body” hereinafter.
- the pH of SBF was adjusted to pH 8.00 at 36.5 ° C. using trishydroxymethylaminomethane.
- a hydraulic press CIP-SI; Kobe Steel, Japan
- SBF was heated with 500 W microwave for 3 minutes while the surface porous body was immersed.
- calcium phosphate compound-containing fine particles as apatite nuclei were deposited in the pores of the surface porous body made of PET. This porous surface was washed with distilled water and dried at room temperature.
- Test Example 1 Surface observation of surface porous body
- SEM scanning electron microscope
- the surface of the surface porous body (made of titanium alloy and PET) obtained in Example 2 was observed using a scanning electron microscope (SEM; SU6600, Hitachi High-Technologies, Japan). The results are shown in FIG. It turned out that the surface porous body obtained from the surface porous body manufactured by the two-step sandblasting process has pores having a more complicated shape than that obtained by the one-step sandblasting process.
- Test Example 2 Evaluation of the bioactivity of a porous surface material formed by adhering calcium phosphate compound-containing fine particles to the surface
- the bioactivity of the surface porous body formed by adhering the calcium phosphate compound-containing fine particles obtained in Example 3 to the surface was evaluated as follows.
- the surface porous bodies formed by attaching the calcium phosphate compound-containing fine particles obtained in Example 3 to the surface were immersed in SBF at pH 7.40 and 36.5 ° C., respectively.
- TF-XRD Thin film X-ray diffraction
- Rint 2500 Rigaku Denki, Japan
- SEM scanning electron microscope
- EDX energy-dispersive X-ray spectroscopy
- FIG. 6 shows the observation result. It was confirmed that needle-like crystals unique to hydroxyapatite covered the entire surface. By EDX, peaks of P and Ca were observed. This indicates that the hydroxyapatite induced in the apatite nucleus is deposited in the pores and covers the entire surface of the surface porous body within one day.
- Example 3 The result of analysis by thin film X-ray diffraction after immersing the surface porous body obtained in Example 3 through Example 2 (two-stage sand blasting treatment) and having a surface of porous calcium phosphate compound-containing fine particles adhering to SBF. Hydroxyapatite peak was detected. This indicates that hydroxyapatite was induced by one day of immersion.
- the adhesion strength between the surface porous material and the hydroxyapatite formed on the surface was measured by a modified ASTM C-633 method (W. Lacefield, Hydrolapping coatings, in: LL Hench, J. Wilson (Eds.), An. Measurement to Bioceramics, World Sci. Singapore, 1993, pp. 223-238). Both surfaces of the surface porous body are bonded to a stainless steel jig (10 ⁇ 10 mm 2 ) using Araldite (registered trademark) adhesive, and a universal material testing machine (Universal Testing Machine; AGS-H Autograph; Shimadzu Corporation, Japan) is used. Then, a tensile load was applied until breakage occurred at a crosshead speed of 1 mm ⁇ mm ⁇ 1 .
- the IH surface porous body made of a titanium alloy, which is obtained in Example 3 through Example 2 (two-stage sandblasting treatment) and made of calcium phosphate compound-containing fine particles attached to the surface, is 14.6 ⁇ 3.5 MPa (10 samples) Of the average).
- the surface porous body made of a titanium alloy, which is obtained in Example 3 through Example 1 (one-step sandblasting treatment) and made of calcium phosphate compound-containing fine particles attached to the surface is 3 in the case of an SH surface porous body. 5 ⁇ 1.1 MPa (average of 10 samples), and 5.7 ⁇ 1.1 MPa (average of 10 samples) in the case of the IH surface porous body, respectively.
- the surface porous body which consists of PET which the fine particle containing a calcium phosphate compound obtained in Example 3 through Example 2 (two-step sandblasting) adheres to the surface is 6.2 ⁇ 2.2 MPa (10 samples) Of the average).
- the surface porous body made of PET, in which the calcium phosphate compound-containing fine particles obtained in Example 3 through Example 1 (one-step sandblast treatment) are adhered to the surface is 3.9 ⁇ 1.1 MPa (10 samples) Average).
- a significantly higher adhesive strength was observed after the two-step sand blast treatment than when the one-step sand blast treatment was performed. This is considered to be because a more interlocking effect was produced between the titanium alloy or PET and hydroxyapatite by forming pores having a more complicated shape on the surface by the two-stage sandblasting process.
- Example 4 Application to different types of metals Surface porous bodies were produced in the same manner as in the previous examples except that different types of metals were used.
- a surface porous body was produced by the two-stage sandblasting process as follows.
- metal materials 15 ⁇ 10 ⁇ 2 mm 3 titanium metal (Kobe Steel, Japan), 15 ⁇ 10 ⁇ 3 mm 3 Ti-15Mo-5Zr-3Al (Kobe Steel, Japan) and 20 ⁇ 10 ⁇ 1 mm 3 Ti— 12Ta-9Nb-3V-6Zr-O (Nissei, Japan) was used.
- First stage sandblasting (PNEUMA-BLASTER (registered trademark) SFC-2; Fuji Steel Works) using silicon carbide having a weight average particle diameter of 14.0 ⁇ 1.0 ⁇ m (JISR6001 abrasive grain size) , Japan) was performed at a pressure of 0.85 MPa to treat the surfaces of a titanium metal plate, a Ti-15Mo-5Zr-3Al plate, and a Ti-12Ta-9Nb-3V-6Zr-O plate. Subsequently, a second stage of sandblasting is performed in the same manner as in the first stage using silicon carbide having a weight average particle diameter of 3.0 ⁇ 0.4 ⁇ m (JISR6001 grinding wheel abrasive grain size).
- Titanium metal plate with pores, Ti-15Mo-5Zr-3Al plate, Ti-12Ta-9Nb-3V-6Zr-O plate was washed with acetone and distilled water using an ultrasonic cleaner at room temperature. Dried.
- Example 5 Application to different types of metals Apatite nuclei were deposited on the surface porous material obtained in Example 4.
- the surface porous body obtained in Example 4 was immersed in a simulated body fluid (SBF) as follows to produce a surface porous body in which calcium phosphate compound-containing fine particles were precipitated in the pores.
- SBF simulated body fluid
- Reagents NaCl, NaHCO 3 , KCl, K 2 HPO 4 .3H 2 O, MgCl 2 .6H 2 O, CaCl 2 and Na 2 SO 4 were dissolved in ultrapure water with the composition shown in Table 1 above.
- the pH of SBF was adjusted using trishydroxymethylaminomethane to be pH 8.10.
- the surface porous bodies made of titanium metal, Ti-15Mo-5Zr-3Al, Ti-12Ta-9Nb-3V-6Zr-O obtained in Example 4 were immersed in this SBF, respectively, and the SBF was surfaced.
- cold isostatic pressing CIP-SI; Kobe Steel, Japan
- the surface porous body in the SBF was directly heated for 180 minutes by electromagnetic induction of 3 kW.
- Test Example 3 Surface Observation of Surface Porous Body A surface porous body (made of titanium metal, made by depositing calcium phosphate compound-containing fine particles in the pores obtained in Example 5 through Example 4 (two-stage sandblasting)
- FIG. 9 shows the results of observing Ti-15Mo-5Zr-3Al and Ti-12Ta-9Nb-3V-6Zr-O) with a scanning electron microscope (SEM; SU6600, Hitachi High-Technologies, Japan). Fine pores formed on the surface by sandblasting were observed.
- Test Example 4 Evaluation of the bioactivity of a porous surface material formed by adhering calcium phosphate compound-containing fine particles to the surface
- the bioactivity of the surface porous body in which the calcium phosphate compound-containing fine particles obtained in Example 5 were precipitated in the pores was evaluated as follows.
- the surface porous bodies in which the calcium phosphate compound-containing fine particles obtained in Example 5 were precipitated in the pores were immersed in SBF at pH 7.40 and 36.5 ° C., respectively.
- TF-XRD Thin film X-ray diffraction
- Rint 2500 Rigaku Denki, Japan
- SEM scanning electron microscope
- EDX energy-dispersive X-ray spectroscopy
- FIGS. 10 to 12 show the results of observation by SEM after -6Zr—O) was immersed in SBF for 1 day or 7 days. It was shown that acicular hydroxyapatite crystals covered the entire surface after one day of immersion. After immersion for 7 days, it was confirmed by SEM observation that hydroxyapatite crystals were growing, and it was confirmed by EDX analysis that the peak intensities of P and Ca were increased.
- FIG. 13 shows the result of analysis by thin film X-ray diffraction after -6Zr—O) was immersed in SBF for 1 to 7 days. It was suggested that hydroxyapatite was deposited when immersed for 1 day. As the immersion time increased, more hydroxyapatite peaks were observed and the peak intensity increased. When the thin film X-ray diffraction results, SEM observation results, and EDX observation results were combined, it was suggested that hydroxyapatite was induced from the apatite nucleus and covered the entire surface.
- the adhesion strength between the surface porous material and the hydroxyapatite formed on the surface was measured by a modified ASTM C-633 method (W. Lacefield, Hydrolapping coatings, in: LL Hench, J. Wilson (Eds.), An. Measurement to Bioceramics, World Sci. Singapore, 1993, pp. 223-238). Both surfaces of the surface porous body are bonded to a stainless steel jig (10 ⁇ 10 mm 2 ) using Araldite (registered trademark) adhesive, and a universal material testing machine (Universal Testing Machine; AGS-H Autograph; Shimadzu Corporation, Japan) is used. Then, a tensile load was applied until breakage occurred at a crosshead speed of 1 mm ⁇ mm ⁇ 1 .
- the titanium metal surface porous body obtained by depositing calcium phosphate compound-containing fine particles obtained in Example 5 through Example 4 into the pores is 13.7 ⁇ 2.0 MPa (average of 7 samples), Ti—
- the surface porous body made of 15Mo-5Zr-3Al is 11.6 ⁇ 2.9 MPa (average of 6 samples), and the surface porous body made of Ti-12Ta-9Nb-3V-6Zr—O is 12.6 ⁇ 2.3 MPa (7 samples) Of the average). It is considered that a high adhesive strength was obtained because a stronger interlocking effect was generated between the titanium metal or titanium alloy that had undergone the sandblast treatment and the hydroxyapatite.
- Example 6 Application of different types of abrasives A surface porous body was produced in the same manner as in the preceding examples except that different types of abrasives were used.
- a surface porous body was produced by the two-stage sandblasting process as follows.
- As the titanium alloy material 15 ⁇ 10 ⁇ 1 mm 3 of Ti-6Al-4V (Nishimura Metal, Japan) and 15 ⁇ 10 ⁇ 1 mm 3 of Ti-22V-4Al (Nine Precision Machinery, Japan) were used.
- First stage sandblasting (PNEUMA-BLASTER (registered trademark) SFC-2; Fuji Steel Works) using alumina having a weight average particle diameter of 14.0 ⁇ 1.0 ⁇ m (JISR6001 grinding wheel abrasive particle size) Japan) was performed at a pressure of 0.85 MPa to treat the surfaces of Ti-6Al-4V plate and Ti-22V-4Al plate.
- a second stage sandblasting treatment is performed in the same manner as in the first stage using alumina having a weight average particle size of 3.0 ⁇ 0.4 ⁇ m (JISR6001 grinding wheel abrasive grain size), thereby obtaining a Ti-6Al-4V plate.
- the surface of the Ti-22V-4Al plate was treated.
- the Ti-6Al-4V plate and Ti-22V-4Al plate in which pores were formed were washed with acetone and distilled water using an ultrasonic washer and dried at room temperature.
- Example 7 Application of different types of abrasives By immersing the surface porous material obtained in Example 6 in a simulated body fluid (SBF) as follows, the calcium phosphate compound-containing fine particles are contained in the pores. A surface porous body deposited on the surface was produced. SBF was obtained as follows. Reagents NaCl, NaHCO 3 , KCl, K 2 HPO 4 .3H 2 O, MgCl 2 .6H 2 O, CaCl 2 and Na 2 SO 4 were dissolved in ultrapure water with the composition shown in Table 1 above.
- SBF simulated body fluid
- the pH of SBF was adjusted to pH 8.20 at 36.5 ° C. using trishydroxymethylaminomethane.
- the surface porous bodies made of Ti-6Al-4V and Ti-22V-4Al obtained in Example 6 were immersed in this SBF, respectively, so that the SBF was distributed in the pores of the surface porous body.
- a cold isostatic press (CIP-SI; Kobe Steel, Japan) was performed for 60 minutes at a pressure of 200 MPa.
- the surface porous body in the SBF was directly heated for 180 minutes by electromagnetic induction of 3 kW.
- Test Example 5 Surface observation of surface porous body Surface obtained by depositing calcium phosphate compound-containing fine particles in pores obtained in Example 7 through Example 6 (two-step sandblasting using an alumina abrasive)
- FIG. 14 shows the results of observation of the porous body (made of Ti-6Al-4V and Ti-22V-4Al) with a scanning electron microscope (SEM; SU6600, Hitachi High-Technologies, Japan). Fine pores formed on the surface by sandblasting were observed.
- SEM scanning electron microscope
- Test Example 6 Evaluation of the bioactivity of a porous surface material formed by precipitation of calcium phosphate compound-containing fine particles in pores
- the bioactivity of the surface porous body in which the calcium phosphate compound-containing fine particles obtained in Example 7 were precipitated in the pores was evaluated as follows.
- the surface porous bodies in which the calcium phosphate compound-containing fine particles obtained in Example 7 were precipitated in the pores were immersed in SBF at pH 7.40 and 36.5 ° C., respectively.
- TF-XRD Thin film X-ray diffraction
- Rint 2500 Rigaku Denki, Japan
- SEM scanning electron microscope
- EDX energy-dispersive X-ray spectroscopy
- FIG. 17 shows the result of analysis by thin film X-ray diffraction after immersion in the sun. It was suggested that hydroxyapatite was deposited when immersed for 1 day. As the immersion time increased, more hydroxyapatite peaks were observed and the peak intensity increased. When the thin film X-ray diffraction results, SEM observation results, and EDX observation results were combined, it was suggested that hydroxyapatite was induced from the apatite nucleus and covered the entire surface.
- the adhesion strength between the surface porous material and the hydroxyapatite formed on the surface was measured by a modified ASTM C-633 method (W. Lacefield, Hydrolapping coatings, in: LL Hench, J. Wilson (Eds.), An. Measurement to Bioceramics, World Sci. Singapore, 1993, pp. 223-238). Both surfaces of the surface porous body are bonded to a stainless steel jig (10 ⁇ 10 mm 2 ) using Araldite (registered trademark) adhesive, and a universal material testing machine (Universal Testing Machine; AGS-H Autograph; Shimadzu Corporation, Japan) is used. Then, a tensile load was applied until breakage occurred at a crosshead speed of 1 mm ⁇ mm ⁇ 1 .
- the surface porous body made of Ti-6Al-4V obtained by depositing calcium phosphate compound-containing fine particles obtained in Example 7 through Example 6 in the pores is 12.8 ⁇ 3.2 MPa (average of 5 samples)
- Example 8 Comparison by difference in sandblasting process Differences in bioactivity and adhesive strength due to differences in sandblasting were compared. (1) One-stage sandblast, (2) Two-stage sandblast (first stage particle size large; second stage particle size large), (3) Two-stage sandblast (first stage particle size large; second stage particle size small) , (4) Two-stage sandblasting (first stage particle size small; second stage particle size large) and (5) Two-stage sandblasting (first stage particle size small; second stage particle size small) The differences between the methods were compared.
- the following five types of surface porous bodies were produced by two-stage sandblasting.
- a titanium alloy material 15 ⁇ 10 ⁇ 3 mm 3 Ti-15Mo-5Zr-3Al (Kobe Steel, Japan) was used.
- First stage sandblasting (PNEUMA-BLASTER® SFC-2) using silicon carbide having a weight average particle size of 14.0 ⁇ 1.0 ⁇ m (JISR6001 abrasive particle size of grinding wheel); 2 Steel Works, Japan) was performed at a pressure of 0.85 MPa to treat the surface of Ti-15Mo-5Zr-3Al plates.
- TMZA14 this sample is referred to as TMZA14.
- the Ti-15Mo-5Zr-3Al plate in which the pores were formed was washed with acetone and distilled water using an ultrasonic washer and dried at room temperature.
- Example 9 Comparison by Difference in Sandblasting Process
- SBF simulated body fluid
- Reagents NaCl, NaHCO 3 , KCl, K 2 HPO 4 .3H 2 O, MgCl 2 .6H 2 O, CaCl 2 and Na 2 SO 4 were dissolved in ultrapure water with the composition shown in Table 1 above.
- the pH of SBF was adjusted using trishydroxymethylaminomethane to be pH 8.10.
- the pressure was 200 MPa.
- Cold isostatic pressing CIP-SI; Kobe Steel, Japan
- the surface porous body in the SBF was directly heated for 180 minutes by electromagnetic induction of 3 kW.
- calcium phosphate compound-containing fine particles as apatite nuclei were precipitated in the pores of the surface porous body made of Ti-15Mo-5Zr-3Al. This porous surface was washed with distilled water and dried at room temperature.
- Test Example 7 Surface Observation of Surface Porous Body A surface porous body (made of Ti-15Mo-5Zr-3Al) obtained by precipitating calcium phosphate compound-containing fine particles in Example 9 through Example 8 was obtained. The results of observation with a scanning electron microscope (SEM; SU6600, Hitachi High-Technologies, Japan) are shown in FIG. Fine pores formed on the surface by sandblasting were observed.
- SEM scanning electron microscope
- Test Example 8 Evaluation of the bioactivity of a surface porous body formed by precipitation of calcium phosphate compound-containing fine particles in pores
- the biological activity of the surface porous body formed by depositing the calcium phosphate compound-containing fine particles obtained in Example 9 into the pores was evaluated as follows.
- the surface porous bodies formed by precipitation of the calcium phosphate compound-containing fine particles obtained in Example 9 into the pores were immersed in SBF at pH 7.40 and 36.5 ° C., respectively.
- the adhesion strength between the surface porous material and the hydroxyapatite formed on the surface was measured by a modified ASTM C-633 method (W. Lacefield, Hydrolapping coatings, in: LL Hench, J. Wilson (Eds.), An. Measurement to Bioceramics, World Sci. Singapore, 1993, pp. 223-238). Both surfaces of the surface porous body are bonded to a stainless steel jig (10 ⁇ 10 mm 2 ) using Araldite (registered trademark) adhesive, and a universal material testing machine (Universal Testing Machine; AGS-H Autograph; Shimadzu Corporation, Japan) is used. Then, a tensile load was applied until breakage occurred at a crosshead speed of 1 mm ⁇ mm ⁇ 1 .
- TMZA14 is 3.8 ⁇ 1.6 MPa
- TMZA14-3 is 13.7 ⁇ 2.0 MPa
- TMZA3 is obtained by precipitating calcium phosphate compound-containing fine particles obtained in Example 9 through Example 8 in the pores.
- the adhesive strength of ⁇ 14 was 3.8 ⁇ 1.6 MPa
- TMZA3-3 was 7.9 ⁇ 2.2 MPa.
- TMZA14-3 showed the highest adhesive strength. After forming a pore by performing sandblasting using 14 ⁇ m particles, and subsequently forming a smaller pore by performing sandblasting using 3 ⁇ m particles, it is possible to effectively create pores with complicated shapes on the surface. Since it was formed, the interlocking effect was increased, and it is considered that high adhesive strength was obtained.
- Example 10 A porous surface material was produced as follows by a two-step sandblasting treatment for imparting bioactivity to various titanium alloys .
- As titanium alloy materials 15 ⁇ 10 ⁇ 2 mm 3 titanium metal (Kobe Steel, Japan), 15 ⁇ 10 ⁇ 3 mm 3 Ti-15Mo-5Zr-3Al (Kobe Steel, Japan) and 20 ⁇ 10 ⁇ 1 mm 3 Ti -12Ta-9Nb-3V-6Zr-O (Nissei, Japan) was used.
- First stage sandblasting (PNEUMA-BLASTER (registered trademark) SFC-2; Fuji Steel Works) using silicon carbide having a weight average particle diameter of 14.0 ⁇ 1.0 ⁇ m (JISR6001 abrasive grain size) , Japan) was performed at a pressure of 0.85 MPa to treat the surfaces of a titanium metal plate, a Ti-15Mo-5Zr-3Al plate, and a Ti-12Ta-9Nb-3V-6Zr-O plate. Subsequently, a second stage of sandblasting is performed in the same manner as in the first stage using silicon carbide having a weight average particle diameter of 3.0 ⁇ 0.4 ⁇ m (JISR6001 grinding wheel abrasive grain size).
- Titanium metal plate with pores, Ti-15Mo-5Zr-3Al plate, Ti-12Ta-9Nb-3V-6Zr-O plate was washed with acetone and distilled water using an ultrasonic cleaner at room temperature. Dried.
- Example 11 Production of surface porous body in which calcium phosphate compound-containing fine particles are precipitated in pores
- the surface porous body obtained in Example 10 was simulated as a simulated body fluid (SBF: Simulated Body Fluid) as follows.
- SBF Simulated Body Fluid
- Reagents NaCl, NaHCO 3 , KCl, K 2 HPO 4 .3H 2 O, MgCl 2 .6H 2 O, CaCl 2 and Na 2 SO 4 were dissolved in ultrapure water with the composition shown in Table 1 above.
- the pH of SBF was adjusted using trishydroxymethylaminomethane to be pH 8.10.
- the surface porous bodies made of titanium metal, Ti-15Mo-5Zr-3Al, Ti-12Ta-9Nb-3V-6Zr-O obtained in Example 10 were respectively immersed in this SBF, and SBF was surface-treated.
- cold isostatic pressing CIP-SI; Kobe Steel, Japan
- the surface porous body in the SBF was directly heated for 180 minutes by electromagnetic induction of 3 kW.
- Test Example 9 Surface Observation of Surface Porous Body A surface porous body (made of titanium metal, made by depositing calcium phosphate compound-containing fine particles obtained in Example 11 through Example 10 (two-stage sandblasting) in pores) Ti-15Mo-5Zr-3Al and Ti-12Ta-9Nb-3V-6Zr-O) using a scanning electron microscope (SEM; SU6600, Hitachi High-Technologies, Japan), energy dispersive X-ray analysis (energy-dispersive X -Ray spectroscopy; EDX; XFlash (registered trademark) 5010; Bruker, USA) The results are shown in FIG. Fine pores formed on the surface by sandblasting were observed.
- Test Example 10 Bioactivity Evaluation Porous surface body (made of titanium metal, Ti-15Mo, obtained by depositing calcium phosphate compound-containing fine particles in the pores obtained in Example 11 through Example 10 (two-step sandblasting) -When 5Zr-3Al and Ti-12Ta-9Nb-3V-6Zr-O) were immersed in SBF (pH 7.40, 36.5 ° C), apatite covered the metal surface within one day, indicating bioactivity. It was.
- Example 12 Formation of pores by sandblasting using an alumina abrasive A two-step sandblasting treatment was used to produce a porous surface material as follows.
- As the titanium alloy material 15 ⁇ 10 ⁇ 1 mm 3 of Ti-6Al-4V (Nishimura Metal, Japan) and 15 ⁇ 10 ⁇ 1 mm 3 of Ti-22V-4Al (Nine Precision Machinery, Japan) were used.
- First stage sandblasting (PNEUMA-BLASTER (registered trademark) SFC-2; Fuji Steel Works) using alumina having a weight average particle diameter of 14.0 ⁇ 1.0 ⁇ m (JISR6001 grinding wheel abrasive particle size) Japan) was performed at a pressure of 0.85 MPa to treat the surfaces of Ti-6Al-4V plate and Ti-22V-4Al plate.
- a second stage sandblasting treatment is performed in the same manner as in the first stage using alumina having a weight average particle size of 3.0 ⁇ 0.4 ⁇ m (JISR6001 grinding wheel abrasive grain size), thereby obtaining a Ti-6Al-4V plate.
- the surface of the Ti-22V-4Al plate was treated.
- the Ti-6Al-4V plate and Ti-22V-4Al plate in which pores were formed were washed with acetone and distilled water using an ultrasonic washer and dried at room temperature.
- Example 13 Production of surface porous body in which fine particles containing calcium phosphate compound are precipitated in pores
- the surface porous body obtained in Example 12 is immersed in a simulated body fluid (SBF) as follows.
- SBF simulated body fluid
- Reagents NaCl, NaHCO 3 , KCl, K 2 HPO 4 .3H 2 O, MgCl 2 .6H 2 O, CaCl 2 and Na 2 SO 4 were dissolved in ultrapure water with the composition shown in Table 1 above.
- the pH of SBF was adjusted to pH 8.20 at 36.5 ° C. using trishydroxymethylaminomethane.
- the surface porous bodies made of Ti-6Al-4V and Ti-22V-4Al obtained in Example 12 were immersed in this SBF, respectively, so that the SBF was distributed in the pores of the surface porous body.
- a cold isostatic press (CIP-SI; Kobe Steel, Japan) was performed for 60 minutes at a pressure of 200 MPa.
- the surface porous body in the SBF was directly heated for 180 minutes by electromagnetic induction of 3 kW.
- Test Example 11 Surface Observation of Surface Porous Body Surface porous body (Ti-6Al-) obtained by depositing calcium phosphate compound-containing fine particles obtained in Example 13 through Example 12 (two-stage sandblasting) in pores 4V and Ti-22V-4Al) using a scanning electron microscope (SEM; SU6600, Hitachi High-Technologies, Japan), energy-dispersive X-ray spectroscopy (EDX; XFlash (registered trademark) 5010 The results observed by Bruker, USA) are shown in FIG. Fine pores formed on the surface by sandblasting were observed.
- SEM scanning electron microscope
- EDX energy-dispersive X-ray spectroscopy
- Test Example 12 Bioactive evaluation Example 12 (two-step sand blasting treatment) obtained in Example 13, the surface porous body obtained by depositing calcium phosphate compound-containing fine particles in the pores (made of Ti-6Al-4V and When Ti-22V-4Al) was immersed in SBF (pH 7.40, 36.5 ° C.), apatite covered the metal surface within one day, indicating bioactivity.
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Abstract
Description
[項I]
硬質材料をサンドブラスト処理して表面に細孔を形成する方法により得られうる、表面に細孔を有する材料。
[項II]
サンドブラスト処理の粒度が、1~50μmである、項Iに記載の材料。
[項1]
細孔を形成する方法が、
複数のサンドブラスト処理工程を含み、かつ
(A)直前のサンドブラスト処理工程とは異なる粒度でサンドブラスト処理する工程を含む方法
である、項Iに記載の材料。
[項2]
工程(A)を1~3回行う、項1に記載の材料。
[項3]
少なくとも一つの工程(A)のサンドブラスト処理、及びその直前のサンドブラスト処理の粒度が1~50μmである、項1又は2に記載の材料。
[項4]
工程(A)のサンドブラスト処理の粒度が、直前のサンドブラスト処理の粒度の1.5~10倍または0.1~0.67倍である、項1~3のいずれかに記載の材料。
[項5]
硬質材料をサンドブラスト処理して表面に細孔を形成する方法であって、
(1)硬質材料をサンドブラスト処理する工程;及び
(2)工程(1)で処理された硬質材料を、工程(1)とは異なる粒度でサンドブラスト処理する工程
を含む方法
により得られうる、表面に細孔を有する材料。
[項6]
工程(1)及び(2)のサンドブラスト処理の粒度が1~50μmである、項5に記載の材料。
[項7]
工程(2)のサンドブラスト処理の粒度が、工程(1)の1.5~10倍または0.1~0.67倍である、項5又は6に記載の材料。
[項8]
さらに
(3)工程(2)で処理された硬質材料を、工程(2)とは異なる粒度でサンドブラスト処理する工程
を含む方法により得られうる、項5~7のいずれかに記載の材料。
[項9]
工程(3)のサンドブラスト処理の粒度が1~50μmである、項5~8のいずれかに記載の材料。
[項10]
工程(3)のサンドブラスト処理の粒度が、工程(2)のサンドブラスト処理の粒度の1.5~10倍または0.1~0.67倍である、項5~9のいずれかに記載の材料。
[項11]
サンドブラスト処理を、研磨材として炭化ケイ素、アルミナ、ダイヤモンド、又はシリカを用いて行う、項1~10のいずれかに記載の材料。
[項12]
硬質材料が有機高分子、金属もしくはセラミックス、又はこれらの複合体である、項1~11のいずれかに記載の材料。
[項13]
医療用材料又は歯科用材料として用いられる、項1~12のいずれかに記載の材料。
[項14]
リン酸カルシウム化合物を含む微粒子が表面に付着してなる、項1~13のいずれかに記載の材料。
[項15]
リン酸カルシウム化合物を含む微粒子を表面に担示させる、項1~13のいずれかに記載の材料。
[項16]
前記方法がさらに、
(B)工程(A)で得られた材料に、カルシウムイオン及びリン酸水素イオンを含む溶液を接触させる工程;及び
(C)工程(B)で得られた材料の表面にリン酸カルシウム化合物を含む微粒子を析出させる工程
を含む、項14に記載の材料。
[項III]
硬質材料をサンドブラスト処理して表面に細孔を有する材料を製造する方法。
[項IV]
サンドブラスト処理の粒度が、1~50μmである、項IIIに記載の方法。
[項17]
複数のサンドブラスト処理工程を含み、かつ
(A)直前のサンドブラスト処理工程とは異なる粒度でサンドブラスト処理する工程を含む、項IIIに記載の方法。
本発明の表面に細孔を有する材料の製造方法は、硬質材料をサンドブラスト処理して表面に細孔を形成する方法である。
本発明の表面に細孔を有する材料の製造方法は、好ましくは、
複数のサンドブラスト処理工程を含み、かつ
(A)直前のサンドブラスト処理工程とは異なる粒度でサンドブラスト処理する工程を含む方法である。
硬質材料をサンドブラスト処理して表面に細孔を形成する方法であって、
(1)硬質材料をサンドブラスト処理する工程;及び
(2)工程(1)で処理された硬質材料を、工程(1)とは異なる粒度でサンドブラスト処理する工程
を含む方法。
さらに
(3)工程(2)で処理された硬質材料を、工程(2)とは異なる粒度でサンドブラスト処理する工程
を含む上記の方法。
本発明の表面多孔体は、上記した本発明の表面多孔体の製造方法により得られうる、表面多孔体である。
(B)工程(A)で得られた表面多孔体に、カルシウムイオン及びリン酸水素イオンを含む溶液を接触させる工程;及び
(C)工程(B)で得られた表面多孔体の表面にリン酸カルシウム化合物を含む微粒子を析出させる工程
を含む方法が挙げられる。
カルシウムイオンの濃度は0.2mM~20mMが好ましく、1.2mM~5mMがより好ましい。リン酸水素イオンの濃度は0.1mM~8mMが好ましく、0.5mM~2mMがより好ましい。生体適合性に優れた微粒子を析出させるためには、カルシウムイオンとリン酸水素イオンに加えて、ナトリウムイオン、カリウムイオン、マグネシウムイオン、塩化物イオン、炭酸水素イオン、硫酸イオンを含み、その濃度が人体の血しょう中のイオン濃度に類似する、擬似体液(SBF:SimulatedBody Fluid)を微粒子を析出させるための溶液として使用することが望ましい。擬似体液におけるナトリウムイオンの濃度は1.4mM~1420mMが好ましく、14mM~1140mMがより好ましく、70mM~290mMがさらに好ましい。カリウムイオンの濃度は0.05mM~50mMが好ましく、0.5mM~40mMがより好ましく、2.5mM~10mMがさらに好ましい。マグネシウムイオンの濃度は0.01mM~15mMが好ましく、0.1mM~12mMがより好ましく、0.7mM~3mMがさらに好ましい。塩化物イオンの濃度は1.4mM~1500mMが好ましく、14.5mM~1200mMがより好ましく、70mM~300mMがさらに好ましい。炭酸水素イオンの濃度は0.04mM~45mMが好ましく、0.4mM~36mMがより好ましく、2mM~9mMがさらに好ましい。硫酸イオンの濃度は5.0×10-3mM~5mMが好ましく、0.05mM~4mMがより好ましく、0.2mM~1mMがさらに好ましい。なお、これらの無機イオンの濃度が体液と近い擬似体液を1.0SBFと呼ぶ。1.0SBFのナトリウムイオン濃度は142.0mM、カリウムイオン濃度は5.0mM、マグネシウムイオン濃度は1.5mM、カルシウムイオン濃度は2.5mM、塩化物イオン濃度は147.8mM、炭酸水素イオン濃度は4.2mM、リン酸水素イオン濃度は1.0mM、硫酸イオン濃度は0.5mMである。本明細書中、各無機イオン濃度が1.0SBFのx倍(xは正の実数)の擬似体液をxSBFと呼ぶ。本発明においては、微粒子を析出させるための溶液として0.5SBF~5.0SBFを使用することが好ましい。
一段階サンドブラスト処理により、次のようにして表面多孔体を製造した。硬質材料として15×10×3mm3のチタン合金プレート(Ti-15Mo-5Zr-3Al;神戸製鋼、日本)、及び15×10×2mm3のポリエチレンテレフタレート(PET)を用いた。重量平均粒子径3.0±0.4μm(電気抵抗試験法により測定された粒径分布のうち、累積高さ50%点における粒子径(「JISR6001 研削といし用研磨材の粒度」)の炭化ケイ素を用いてサンドブラスト処理(PNEUMA-BLASTER(登録商標) SFC-2;不二製鉄所、日本)を0.85MPaの圧力で行うことにより、チタン合金プレート及びPETプレートの表面に細孔を多数形成した。細孔が形成されたチタン合金プレートを、超音波洗浄器を用いてアセトン及び蒸留水で洗浄し、室温で乾燥させた。また、細孔が形成されたPETプレートを、超音波洗浄器を用いてエタノール及び蒸留水で洗浄し、室温で乾燥させた。
二段階サンドブラスト処理により、次のようにして表面多孔体を製造した。硬質材料として15×10×3mm3のチタン合金プレート(Ti-15Mo-5Zr-3Al;神戸製鋼、日本)、及び15×10×2mm3のポリエチレンテレフタレート(PET)を用いた。重量平均粒子径14.0±1.0μm(JISR6001 研削といし用研磨材の粒度)の炭化ケイ素を用いて第一段のサンドブラスト処理(PNEUMA-BLASTER(登録商標) SFC-2;不二製鉄所、日本)を0.85MPaの圧力で行い、チタン合金プレート及びPETプレートの表面を処理した。続いて重量平均粒子径3.0±0.4μm(JISR6001 研削といし用研磨材の粒度)の炭化ケイ素を用いて第二段のサンドブラスト処理を第一段と同様に行うことにより、チタン合金プレート及びPETプレートの表面を処理した。二段階サンドブラスト処理により細孔が形成されたチタン合金プレートを、超音波洗浄器を用いてアセトン及び蒸留水で洗浄し、室温で乾燥させた。
また、二段階サンドブラスト処理により細孔が形成されたPETプレートを、超音波洗浄器を用いてエタノール及び蒸留水で洗浄し、室温で乾燥させた。
実施例1及び2でそれぞれ得られた表面多孔体を次のようにして擬似体液(SBF:SimulatedBody Fluid)に浸漬させることにより、リン酸カルシウム化合物含有微粒子が表面に付着してなる表面多孔体を製造した。SBFを次のようにして得た。試薬のNaCl、NaHCO3、KCl、K2HPO4・3H2O、MgCl2・6H2O、CaCl2及びNa2SO4を表1の組成で超純水に溶解させた。なお、表1にはヒト血しょうにおける各イオンの濃度も参考までに記載してある。
実施例1(一段階サンドブラスト処理)を経て実施例3で得られた、リン酸カルシウム化合物含有微粒子が表面に付着してなる表面多孔体(チタン合金製及びPET製)を走査型電子顕微鏡(SEM;SU6600、日立ハイテクノロジーズ、日本)により観察した結果を図1に示す。サンドブラスト処理により表面に形成された細孔が観察された。アパタイト核はSEM観察では確認できず、EDXによってもP及びCaのピークは検出されなかった。これは、アパタイト核が十分に大きくないためであると思われる。
1.実施例3で得たリン酸カルシウム化合物含有微粒子が表面に付着してなる表面多孔体の生体活性を次のようにして評価した。実施例3で得たリン酸カルシウム化合物含有微粒子が表面に付着してなる表面多孔体をそれぞれpH7.40、36.5℃で、SBFに浸漬させた。ヒドロキシアパタイトが形成された表面多孔体の表面を薄膜X線回折(thin film X-ray diffraction;TF-XRD;Rint 2500;理学電機、日本)、走査型電子顕微鏡(SEM;SU6600、日立ハイテクノロジーズ、日本)、及びエネルギー分散型X線分析(energy-dispersive X-ray spectroscopy;EDX;XFlash(登録商標)5010;Bruker、米国)を用いて分析した。
実施例1(一段階サンドブラスト処理)を経て実施例3で得られた、リン酸カルシウム化合物含有微粒子が表面に付着してなる表面多孔体(チタン合金製及びPET製)をSBFに1日又は7日浸漬した後にSEMにより観察した結果を図3~5に示す。一日の浸漬で、針状のヒドロキシアパタイト結晶が表面全体と覆っていることが示された。7日浸漬後は、ヒドロキシアパタイト結晶が成長していることがSEM観察によって確認され、P及びCaのピーク強度が増加していることがEDX分析によって確認された。なお、図4の(c)では細孔が観察されたが、これはあくまでヒドロキシアパタイト層によって形成された細孔であって、サンドブラスト処理によってチタン合金表面に形成された細孔ではない。
実施例1(一段階サンドブラスト処理)を経て実施例3で得られた、リン酸カルシウム化合物含有微粒子が表面に付着してなる表面多孔体(チタン合金製及びPET製)をSBFに1~14日浸漬した後、薄膜X線回折により分析した結果を図7及び8に示す。1日浸漬した時点でヒドロキシアパタイトが析出していることが示唆された。浸漬時間が長くなるにつれて、より多くのヒドロキシアパタイトのピークが観察され、かつピーク強度が大きくなった。薄膜X線回折結果、SEM観察結果及びEDX観察結果を総合すると、ヒドロキシアパタイトがアパタイト核から誘起され、表面全体を覆うに至ったことが示唆された。
異なる種類の金属を用いた他は先行する実施例と同様に表面多孔体を製造した。
実施例4で得られた表面多孔体に、アパタイト核を析出させた。
実施例4(二段階サンドブラスト処理)を経て実施例5で得られた、リン酸カルシウム化合物含有微粒子が細孔内に析出してなる表面多孔体(チタン金属製、Ti-15Mo―5Zr-3Al製及びTi-12Ta-9Nb-3V-6Zr-O製)を走査型電子顕微鏡(SEM;SU6600、日立ハイテクノロジーズ、日本)により観察した結果を図9に示す。サンドブラスト処理により表面に形成された細孔が観察された。
1.実施例5で得たリン酸カルシウム化合物含有微粒子が細孔内に析出してなる表面多孔体の生体活性を次のようにして評価した。実施例5で得たリン酸カルシウム化合物含有微粒子が細孔内に析出してなる表面多孔体をそれぞれpH7.40、36.5℃で、SBFに浸漬させた。ヒドロキシアパタイトが形成された表面多孔体の表面を薄膜X線回折(thin film X-ray diffraction;TF-XRD;Rint 2500;理学電機、日本)、走査型電子顕微鏡(SEM;SU6600、日立ハイテクノロジーズ、日本)、及びエネルギー分散型X線分析(energy-dispersive X-ray spectroscopy;EDX;XFlash(登録商標)5010;Bruker、米国)を用いて分析した。
実施例4を経て実施例5で得られた、リン酸カルシウム化合物含有微粒子が細孔内に析出してなる表面多孔体(チタン金属製、Ti-15Mo―5Zr-3Al製及びTi-12Ta-9Nb-3V-6Zr-O製)をSBFに1日又は7日浸漬した後にSEMにより観察した結果を図10~12に示す。1日の浸漬で、針状のヒドロキシアパタイト結晶が表面全体と覆っていることが示された。7日浸漬後は、ヒドロキシアパタイト結晶が成長していることがSEM観察によって確認され、P及びCaのピーク強度が増加していることがEDX分析によって確認された。なお、図10(c)、図11(a)、図11(c)、図12(c)では細孔が観察されたが、これはあくまでヒドロキシアパタイト層によって形成された細孔であって、サンドブラスト処理によってチタン合金表面に形成された細孔ではない。
実施例4を経て実施例5で得られた、リン酸カルシウム化合物含有微粒子が細孔内に析出してなる表面多孔体(チタン金属製、Ti-15Mo―5Zr-3Al製及びTi-12Ta-9Nb-3V-6Zr-O製)をSBFに1~7日浸漬した後、薄膜X線回折により分析した結果を図13に示す。1日浸漬した時点でヒドロキシアパタイトが沈着していることが示唆された。浸漬時間が長くなるにつれて、より多くのヒドロキシアパタイトのピークが観察され、かつピーク強度が大きくなった。薄膜X線回折結果、SEM観察結果及びEDX観察結果を総合すると、ヒドロキシアパタイトがアパタイト核から誘起され、表面全体を覆うに至ったことが示唆された。
異なる種類の研磨剤を用いた他は先行する実施例と同様に表面多孔体を製造した。
実施例6で得られた表面多孔体を次のようにして擬似体液(SBF:Simulated Body Fluid)に浸漬させることにより、リン酸カルシウム化合物含有微粒子が細孔内に析出してなる表面多孔体を製造した。SBFを次のようにして得た。試薬のNaCl、NaHCO3、KCl、K2HPO4・3H2O、MgCl2・6H2O、CaCl2及びNa2SO4を前記表1の組成で超純水に溶解させた。
実施例6(アルミナ製研磨剤を使用した二段階サンドブラスト処理)を経て実施例7で得られた、リン酸カルシウム化合物含有微粒子が細孔内に析出してなる表面多孔体(Ti-6Al-4V製及びTi-22V-4Al製)を走査型電子顕微鏡(SEM;SU6600、日立ハイテクノロジーズ、日本)により観察した結果を図14に示す。サンドブラスト処理により表面に形成された細孔が観察された。
1.実施例7で得たリン酸カルシウム化合物含有微粒子が細孔内に析出してなる表面多孔体の生体活性を次のようにして評価した。実施例7で得たリン酸カルシウム化合物含有微粒子が細孔内に析出してなる表面多孔体をそれぞれpH7.40、36.5℃で、SBFに浸漬させた。ヒドロキシアパタイトが形成された表面多孔体の表面を薄膜X線回折(thin film X-ray diffraction;TF-XRD;Rint 2500;理学電機、日本)、走査型電子顕微鏡(SEM;SU6600、日立ハイテクノロジーズ、日本)、及びエネルギー分散型X線分析(energy-dispersive X-ray spectroscopy;EDX;XFlash(登録商標)5010;Bruker、米国)を用いて分析した。
実施例6を経て実施例7で得られた、リン酸カルシウム化合物含有微粒子が細孔内に析出してなる表面多孔体(Ti-6Al-4V製及びTi-22V-4Al製)をSBFに1日又は7日浸漬した後にSEMにより観察した結果を図15~16に示す。1日の浸漬で、針状のヒドロキシアパタイト結晶が表面全体と覆っていることが示された。7日浸漬後は、ヒドロキシアパタイト結晶が成長していることがSEM観察によって確認され、P及びCaのピーク強度が増加していることがEDX分析によって確認された。なお、図15(c)、図16(c)では細孔が観察されたが、これはあくまでヒドロキシアパタイト層によって形成された細孔であって、サンドブラスト処理によってチタン合金表面に形成された細孔ではない。
実施例6を経て実施例7で得られた、リン酸カルシウム化合物含有微粒子が細孔内に析出してなる表面多孔体(Ti-6Al-4V製及びTi-22V-4Al製)をSBFに1~7日浸漬した後、薄膜X線回折により分析した結果を図17に示す。1日浸漬した時点でヒドロキシアパタイトが沈着していることが示唆された。浸漬時間が長くなるにつれて、より多くのヒドロキシアパタイトのピークが観察され、かつピーク強度が大きくなった。薄膜X線回折結果、SEM観察結果及びEDX観察結果を総合すると、ヒドロキシアパタイトがアパタイト核から誘起され、表面全体を覆うに至ったことが示唆された。
サンドブラスト処理の違いによる生体活性及び接着強度の違いをそれぞれ比較した。(1)1段階サンドブラスト、(2)2段階サンドブラスト(1段階目 粒径大;2段階目 粒径大)、(3)2段階サンドブラスト(1段階目 粒径大;2段階目 粒径小)、(4)2段階サンドブラスト(1段階目 粒径小;2段階目 粒径大)及び(5)2段階サンドブラスト(1段階目 粒径小;2段階目 粒径小)の計5種類の処理方法による違いを比較した。
(1)重量平均粒子径14.0±1.0μm(JISR6001 研削といし用研磨材の粒度)の炭化ケイ素を用いて第一段のサンドブラスト処理(PNEUMA-BLASTER(登録商標) SFC-2;不二製鉄所、日本)を0.85MPaの圧力で行い、Ti-15Mo―5Zr-3Alプレートの表面を処理した。以後、このサンプルをTMZA14とする。
実施例8で得られた表面多孔体を次のようにして擬似体液(SBF:Simulated Body Fluid)に浸漬させることにより、リン酸カルシウム化合物含有微粒子が細孔内に析出してなる表面多孔体を製造した。SBFを次のようにして得た。試薬のNaCl、NaHCO3、KCl、K2HPO4・3H2O、MgCl2・6H2O、CaCl2及びNa2SO4を前記表1の組成で超純水に溶解させた。
実施例8を経て実施例9で得られた、リン酸カルシウム化合物含有微粒子が細孔内に析出してなる表面多孔体(Ti-15Mo―5Zr-3Al製)を走査型電子顕微鏡(SEM;SU6600、日立ハイテクノロジーズ、日本)により観察した結果を図18に示す。サンドブラスト処理により表面に形成された細孔が観察された。
1.実施例9で得たリン酸カルシウム化合物含有微粒子が細孔内に析出してなる表面多孔体の生体活性を次のようにして評価した。実施例9で得たリン酸カルシウム化合物含有微粒子が細孔内に析出してなる表面多孔体をそれぞれpH7.40、36.5℃で、SBFに浸漬させた。ヒドロキシアパタイトが形成された表面多孔体の表面を走査型電子顕微鏡(SEM;SU6600、日立ハイテクノロジーズ、日本)、及びエネルギー分散型X線分析(energy-dispersive X-ray spectroscopy;EDX;XFlash(登録商標)5010;Bruker、米国)を用いて分析した。
実施例8を経て実施例9で得られた、リン酸カルシウム化合物含有微粒子が細孔内に析出してなる表面多孔体(Ti-15Mo―5Zr-3Al製)をSBFに1日浸漬した後にSEMにより観察した結果を図19~23に示す。TMZA14、TMZA14-3、TMZA3-3では、1日の浸漬でヒドロキシアパタイト結晶が表面全体と覆っていることが示された。TMZA3-14では、1日の浸漬でヒドロキシアパタイトが表面の一部を覆ったが、表面全体には成長しなかった。
二段階サンドブラスト処理により、次のようにして表面多孔体を製造した。チタン合金材料として、15×10×2mm3のチタン金属(神戸製鋼、日本)、15×10×3mm3のTi-15Mo―5Zr-3Al(神戸製鋼、日本)及び20×10×1mm3のTi-12Ta-9Nb-3V-6Zr-O(ニッセイ、日本)を用いた。重量平均粒子径14.0±1.0μm(JISR6001 研削といし用研磨材の粒度)の炭化ケイ素を用いて第一段のサンドブラスト処理(PNEUMA-BLASTER(登録商標) SFC-2;不二製鉄所、日本)を0.85MPaの圧力で行い、チタン金属プレート、Ti-15Mo―5Zr-3Alプレート、Ti-12Ta-9Nb-3V-6Zr-Oプレートの表面を処理した。続いて重量平均粒子径3.0±0.4μm(JISR6001 研削といし用研磨材の粒度)の炭化ケイ素を用いて第二段のサンドブラスト処理を第一段と同様に行うことにより、チタン金属プレート、Ti-15Mo―5Zr-3Alプレート、Ti-12Ta-9Nb-3V-6Zr-Oプレートの表面を処理した。細孔が形成されたチタン金属プレート、Ti-15Mo―5Zr-3Alプレート、Ti-12Ta-9Nb-3V-6Zr-Oプレートを、超音波洗浄器を用いてアセトン及び蒸留水で洗浄し、室温で乾燥させた。
実施例10で得られた表面多孔体を次のようにして擬似体液(SBF:Simulated Body Fluid)に浸漬させることにより、リン酸カルシウム化合物含有微粒子が細孔内に析出してなる表面多孔体を製造した。SBFを次のようにして得た。試薬のNaCl、NaHCO3、KCl、K2HPO4・3H2O、MgCl2・6H2O、CaCl2及びNa2SO4を前記表1の組成で超純水に溶解させた。
実施例10(二段階サンドブラスト処理)を経て実施例11で得られた、リン酸カルシウム化合物含有微粒子が細孔内に析出してなる表面多孔体(チタン金属製、Ti-15Mo―5Zr-3Al製及びTi-12Ta-9Nb-3V-6Zr-O製)を走査型電子顕微鏡(SEM;SU6600、日立ハイテクノロジーズ、日本)、エネルギー分散型X線分析(energy-dispersive X-ray spectroscopy;EDX;XFlash(登録商標)5010;Bruker、米国)により観察した結果を図24に示す。サンドブラスト処理により表面に形成された細孔が観察された。
実施例10(二段階サンドブラスト処理)を経て実施例11で得られた、リン酸カルシウム化合物含有微粒子が細孔内に析出してなる表面多孔体(チタン金属製、Ti-15Mo―5Zr-3Al製及びTi-12Ta-9Nb-3V-6Zr-O製)をSBF(pH7.40, 36.5℃)に浸漬したところ、1日以内にアパタイトが金属表面を覆い、生体活性が示された。
二段階サンドブラスト処理により、次のようにして表面多孔体を製造した。チタン合金材料として、15×10×1mm3のTi-6Al-4V(西村金属、日本)及び15×10×1mm3のTi-22V-4Al(二九精密機械工業、日本)を用いた。重量平均粒子径14.0±1.0μm(JISR6001 研削といし用研磨材の粒度)のアルミナを用いて第一段のサンドブラスト処理(PNEUMA-BLASTER(登録商標) SFC-2;不二製鉄所、日本)を0.85MPaの圧力で行い、Ti-6Al-4Vプレート、Ti-22V-4Alプレートの表面を処理した。続いて重量平均粒子径3.0±0.4μm(JISR6001 研削といし用研磨材の粒度)のアルミナを用いて第二段のサンドブラスト処理を第一段と同様に行うことにより、Ti-6Al-4Vプレート、Ti-22V-4Alプレートの表面を処理した。細孔が形成されたTi-6Al-4Vプレート、Ti-22V-4Alプレートを、超音波洗浄器を用いてアセトン及び蒸留水で洗浄し、室温で乾燥させた。
実施例12で得られた表面多孔体を次のようにして擬似体液(SBF:Simulated Body Fluid)に浸漬させることにより、リン酸カルシウム化合物含有微粒子が細孔内に析出してなる表面多孔体を製造した。SBFを次のようにして得た。試薬のNaCl、NaHCO3、KCl、K2HPO4・3H2O、MgCl2・6H2O、CaCl2及びNa2SO4を前記表1の組成で超純水に溶解させた。
実施例12(二段階サンドブラスト処理)を経て実施例13で得られた、リン酸カルシウム化合物含有微粒子が細孔内に析出してなる表面多孔体(Ti-6Al-4V製およびTi-22V-4Al製)を走査型電子顕微鏡(SEM;SU6600、日立ハイテクノロジーズ、日本)、エネルギー分散型X線分析(energy-dispersive X-ray spectroscopy;EDX;XFlash(登録商標)5010;Bruker、米国)により観察した結果を図25に示す。サンドブラスト処理により表面に形成された細孔が観察された。
実施例12(二段階サンドブラスト処理)を経て実施例13で得られた、リン酸カルシウム化合物含有微粒子が細孔内に析出してなる表面多孔体(Ti-6Al-4V製及びTi-22V-4Al製)をSBF(pH7.40, 36.5℃)に浸漬したところ、1日以内にアパタイトが金属表面を覆い、生体活性が示された。
Claims (11)
- 硬質材料をサンドブラスト処理して表面に細孔を形成する方法であって、
複数のサンドブラスト処理工程を含み、かつ
(A)直前のサンドブラスト処理工程とは異なる粒度でサンドブラスト処理する工程を含む方法
により得られうる、表面に細孔を有する材料。 - 工程(A)を1~3回行う、請求項1に記載の材料。
- 少なくとも一つの工程(A)のサンドブラスト処理、およびその直前のサンドブラスト処理の粒度がそれぞれ1~50μmである、請求項1または2に記載の材料。
- 工程(A)のサンドブラスト処理の粒度が、直前のサンドブラスト処理の粒度の1.5~10倍または0.1~0.67倍である、請求項1~3のいずれかに記載の材料。
- サンドブラスト処理を、研磨材として炭化ケイ素、アルミナ、ダイヤモンド、又はシリカを用いて行う、請求項1~4のいずれかに記載の材料。
- 硬質材料が有機高分子、金属もしくはセラミックス、またはこれらの複合体である、請求項1~5のいずれかに記載の材料。
- 医療用材料または歯科用材料として用いられる、請求項1~6のいずれかに記載の材料。
- リン酸カルシウム化合物を含む微粒子が表面に付着してなる、請求項1~7のいずれかに記載の材料。
- リン酸カルシウム化合物を含む微粒子を表面に担示させる、請求項1~7のいずれかに記載の材料。
- 前記方法がさらに、
(B)工程(A)で得られた材料に、カルシウムイオンおよびリン酸水素イオンを含む溶液を接触させる工程;および
(C)工程(B)で得られた材料の表面にリン酸カルシウム化合物を含む微粒子を析出させる工程
を含む、請求項8に記載の材料。 - 硬質材料を複数回ブラスト処理して表面に細孔を有する材料を製造する方法であって、
(A)直前のブラスト処理とは異なる粒度でブラスト処理する工程
を含む、方法。
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US14/356,251 US20140295209A1 (en) | 2011-11-04 | 2012-10-16 | Material having pores on surface, and method for manufacturing same |
EP12845990.6A EP2774722A4 (en) | 2011-11-04 | 2012-10-16 | MATERIAL WITH PORES ON THE SURFACE AND METHOD OF MANUFACTURING THEREOF |
JP2013541692A JP6071895B2 (ja) | 2011-11-04 | 2012-10-16 | 表面に細孔を有する材料及びその製造方法 |
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WO2013065476A1 true WO2013065476A1 (ja) | 2013-05-10 |
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PCT/JP2012/076738 WO2013065476A1 (ja) | 2011-11-04 | 2012-10-16 | 表面に細孔を有する材料及びその製造方法 |
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US (1) | US20140295209A1 (ja) |
EP (1) | EP2774722A4 (ja) |
JP (1) | JP6071895B2 (ja) |
WO (1) | WO2013065476A1 (ja) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108866537A (zh) * | 2017-12-06 | 2018-11-23 | 济南大学 | 镁-聚乳酸多孔镁涂层制备工艺 |
KR20230023134A (ko) * | 2021-08-09 | 2023-02-17 | 김원식 | 세라믹 방열부재 및 그 제조방법 |
Families Citing this family (5)
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JP6876297B2 (ja) * | 2017-05-16 | 2021-05-26 | 株式会社不二製作所 | 人工歯の研磨方法 |
US11712781B2 (en) * | 2017-09-18 | 2023-08-01 | Grip Tread, Llc | Surfacing system for steel plate |
JP7010379B2 (ja) * | 2018-07-06 | 2022-02-10 | 株式会社松尾工業所 | ヘリサート |
FR3124406A1 (fr) * | 2021-06-24 | 2022-12-30 | Luma/Arles | Support de cristallisation, ensemble de cristallisation comportant un cadre et un tel support, panneau de sel comprenant un tel support et procédé de fabrication d’un tel panneau de sel |
CN116275122A (zh) * | 2023-03-30 | 2023-06-23 | 维度(西安)生物医疗科技有限公司 | 一种3d打印多孔tc4钛合金融合器及其表层晶粒细化方法 |
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- 2012-10-16 EP EP12845990.6A patent/EP2774722A4/en not_active Withdrawn
- 2012-10-16 US US14/356,251 patent/US20140295209A1/en not_active Abandoned
- 2012-10-16 JP JP2013541692A patent/JP6071895B2/ja not_active Expired - Fee Related
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108866537A (zh) * | 2017-12-06 | 2018-11-23 | 济南大学 | 镁-聚乳酸多孔镁涂层制备工艺 |
CN108866537B (zh) * | 2017-12-06 | 2023-04-25 | 济南大学 | 镁-聚乳酸多孔镁涂层制备工艺 |
KR20230023134A (ko) * | 2021-08-09 | 2023-02-17 | 김원식 | 세라믹 방열부재 및 그 제조방법 |
KR102614778B1 (ko) | 2021-08-09 | 2023-12-15 | 김원식 | 세라믹 방열부재 및 그 제조방법 |
Also Published As
Publication number | Publication date |
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EP2774722A1 (en) | 2014-09-10 |
JPWO2013065476A1 (ja) | 2015-04-02 |
EP2774722A4 (en) | 2015-07-08 |
JP6071895B2 (ja) | 2017-02-01 |
US20140295209A1 (en) | 2014-10-02 |
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