WO2013060357A1 - Lichtemittierendes bauteil - Google Patents
Lichtemittierendes bauteil Download PDFInfo
- Publication number
- WO2013060357A1 WO2013060357A1 PCT/EP2011/068620 EP2011068620W WO2013060357A1 WO 2013060357 A1 WO2013060357 A1 WO 2013060357A1 EP 2011068620 W EP2011068620 W EP 2011068620W WO 2013060357 A1 WO2013060357 A1 WO 2013060357A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- absorbent
- light
- housing
- cooling liquid
- absorbent element
- Prior art date
Links
- 239000002250 absorbent Substances 0.000 claims abstract description 133
- 230000002745 absorbent Effects 0.000 claims abstract description 133
- 239000000110 cooling liquid Substances 0.000 claims abstract description 71
- 239000000463 material Substances 0.000 claims description 73
- 239000007788 liquid Substances 0.000 claims description 27
- 238000006243 chemical reaction Methods 0.000 claims description 25
- 238000009835 boiling Methods 0.000 claims description 8
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 claims description 6
- 239000011148 porous material Substances 0.000 claims description 6
- 239000004033 plastic Substances 0.000 claims description 5
- 229920003023 plastic Polymers 0.000 claims description 5
- 239000006260 foam Substances 0.000 claims description 2
- 239000011521 glass Substances 0.000 claims description 2
- 239000002657 fibrous material Substances 0.000 claims 1
- ZZUFCTLCJUWOSV-UHFFFAOYSA-N furosemide Chemical compound C1=C(Cl)C(S(=O)(=O)N)=CC(C(O)=O)=C1NCC1=CC=CO1 ZZUFCTLCJUWOSV-UHFFFAOYSA-N 0.000 claims 1
- UJMWVICAENGCRF-UHFFFAOYSA-N oxygen difluoride Chemical compound FOF UJMWVICAENGCRF-UHFFFAOYSA-N 0.000 claims 1
- 239000002826 coolant Substances 0.000 description 20
- 238000001816 cooling Methods 0.000 description 16
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 10
- 239000004744 fabric Substances 0.000 description 10
- 239000000835 fiber Substances 0.000 description 10
- 239000003365 glass fiber Substances 0.000 description 7
- 239000004020 conductor Substances 0.000 description 5
- 239000012809 cooling fluid Substances 0.000 description 5
- 238000001704 evaporation Methods 0.000 description 5
- 239000004065 semiconductor Substances 0.000 description 5
- 238000009834 vaporization Methods 0.000 description 5
- 230000008016 vaporization Effects 0.000 description 5
- 238000000576 coating method Methods 0.000 description 4
- 230000008020 evaporation Effects 0.000 description 4
- 239000011248 coating agent Substances 0.000 description 3
- 239000000203 mixture Substances 0.000 description 3
- 241000282941 Rangifer tarandus Species 0.000 description 2
- 238000009833 condensation Methods 0.000 description 2
- 230000005494 condensation Effects 0.000 description 2
- 230000018109 developmental process Effects 0.000 description 2
- 239000002019 doping agent Substances 0.000 description 2
- 239000012530 fluid Substances 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 230000002093 peripheral effect Effects 0.000 description 2
- 230000005855 radiation Effects 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 238000009736 wetting Methods 0.000 description 2
- WKBOTKDWSSQWDR-UHFFFAOYSA-N Bromine atom Chemical compound [Br] WKBOTKDWSSQWDR-UHFFFAOYSA-N 0.000 description 1
- 101100069818 Caenorhabditis elegans gur-3 gene Proteins 0.000 description 1
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 description 1
- PXGOKWXKJXAPGV-UHFFFAOYSA-N Fluorine Chemical compound FF PXGOKWXKJXAPGV-UHFFFAOYSA-N 0.000 description 1
- 241001465754 Metazoa Species 0.000 description 1
- GDTBXPJZTBHREO-UHFFFAOYSA-N bromine Substances BrBr GDTBXPJZTBHREO-UHFFFAOYSA-N 0.000 description 1
- 229910052794 bromium Inorganic materials 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 229910010293 ceramic material Inorganic materials 0.000 description 1
- 229910052801 chlorine Inorganic materials 0.000 description 1
- 239000000460 chlorine Substances 0.000 description 1
- 230000001427 coherent effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- -1 felts Substances 0.000 description 1
- 239000011152 fibreglass Substances 0.000 description 1
- 229910052731 fluorine Inorganic materials 0.000 description 1
- 239000011737 fluorine Substances 0.000 description 1
- 229910052736 halogen Inorganic materials 0.000 description 1
- 150000002367 halogens Chemical class 0.000 description 1
- 230000012447 hatching Effects 0.000 description 1
- 230000017525 heat dissipation Effects 0.000 description 1
- 230000020169 heat generation Effects 0.000 description 1
- 210000004072 lung Anatomy 0.000 description 1
- 231100000252 nontoxic Toxicity 0.000 description 1
- 230000003000 nontoxic effect Effects 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 230000005693 optoelectronics Effects 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 229910052698 phosphorus Inorganic materials 0.000 description 1
- 239000011574 phosphorus Substances 0.000 description 1
- 239000002984 plastic foam Substances 0.000 description 1
- 239000005401 pressed glass Substances 0.000 description 1
- 108090000623 proteins and genes Proteins 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
- 229910000679 solder Inorganic materials 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000012209 synthetic fiber Substances 0.000 description 1
- 229920002994 synthetic fiber Polymers 0.000 description 1
- 230000008719 thickening Effects 0.000 description 1
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
- F21V29/00—Protecting lighting devices from thermal damage; Cooling or heating arrangements specially adapted for lighting devices or systems
- F21V29/50—Cooling arrangements
- F21V29/56—Cooling arrangements using liquid coolants
- F21V29/58—Cooling arrangements using liquid coolants characterised by the coolants
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
- F21V29/00—Protecting lighting devices from thermal damage; Cooling or heating arrangements specially adapted for lighting devices or systems
- F21V29/50—Cooling arrangements
- F21V29/51—Cooling arrangements using condensation or evaporation of a fluid, e.g. heat pipes
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L33/00—Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L33/48—Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor body packages
- H01L33/64—Heat extraction or cooling elements
- H01L33/648—Heat extraction or cooling elements the elements comprising fluids, e.g. heat-pipes
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
- F21V29/00—Protecting lighting devices from thermal damage; Cooling or heating arrangements specially adapted for lighting devices or systems
- F21V29/50—Cooling arrangements
- F21V29/502—Cooling arrangements characterised by the adaptation for cooling of specific components
- F21V29/506—Cooling arrangements characterised by the adaptation for cooling of specific components of globes, bowls or cover glasses
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21Y—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO THE FORM OR THE KIND OF THE LIGHT SOURCES OR OF THE COLOUR OF THE LIGHT EMITTED
- F21Y2115/00—Light-generating elements of semiconductor light sources
- F21Y2115/10—Light-emitting diodes [LED]
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L25/00—Assemblies consisting of a plurality of individual semiconductor or other solid state devices ; Multistep manufacturing processes thereof
- H01L25/03—Assemblies consisting of a plurality of individual semiconductor or other solid state devices ; Multistep manufacturing processes thereof all the devices being of a type provided for in the same subgroup of groups H01L27/00 - H01L33/00, or in a single subclass of H10K, H10N, e.g. assemblies of rectifier diodes
- H01L25/04—Assemblies consisting of a plurality of individual semiconductor or other solid state devices ; Multistep manufacturing processes thereof all the devices being of a type provided for in the same subgroup of groups H01L27/00 - H01L33/00, or in a single subclass of H10K, H10N, e.g. assemblies of rectifier diodes the devices not having separate containers
- H01L25/075—Assemblies consisting of a plurality of individual semiconductor or other solid state devices ; Multistep manufacturing processes thereof all the devices being of a type provided for in the same subgroup of groups H01L27/00 - H01L33/00, or in a single subclass of H10K, H10N, e.g. assemblies of rectifier diodes the devices not having separate containers the devices being of a type provided for in group H01L33/00
- H01L25/0753—Assemblies consisting of a plurality of individual semiconductor or other solid state devices ; Multistep manufacturing processes thereof all the devices being of a type provided for in the same subgroup of groups H01L27/00 - H01L33/00, or in a single subclass of H10K, H10N, e.g. assemblies of rectifier diodes the devices not having separate containers the devices being of a type provided for in group H01L33/00 the devices being arranged next to each other
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2924/00—Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
- H01L2924/0001—Technical content checked by a classifier
- H01L2924/0002—Not covered by any one of groups H01L24/00, H01L24/00 and H01L2224/00
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L33/00—Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L33/48—Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor body packages
- H01L33/50—Wavelength conversion elements
- H01L33/507—Wavelength conversion elements the elements being in intimate contact with parts other than the semiconductor body or integrated with parts other than the semiconductor body
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L33/00—Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L33/48—Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor body packages
- H01L33/52—Encapsulations
- H01L33/56—Materials, e.g. epoxy or silicone resin
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L33/00—Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L33/48—Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor body packages
- H01L33/64—Heat extraction or cooling elements
- H01L33/644—Heat extraction or cooling elements in intimate contact or integrated with parts of the device other than the semiconductor body
Definitions
- the invention relates to a light-emitting component with at least one light-emitting diode.
- Light emitting parts with light-emitting diodes also generate heat out of light, in particular in the case of high light- ⁇ with light outputs from 1000 to 5000 lumens / cm ⁇ . Even if an attempt is made to dissipate the resulting heat as well as possible, the operating temperatures of high-performance light-emitting diodes and the light-emitting components provided with them are always above room temperature, for example at temperatures between 40 and 65 ° C. However, these still comparatively low temperatures are only partially feasible with increasing radiation power, because the associated heat development can be derived only conditionally. In particular, in the micro ⁇ electronic structures that are designed to generate light in the semiconductor chip, an excessive Temperaturerhö ⁇ hung must be avoided, so that the on-chip dopant profiles do not dissipate.
- a light-emitting device ⁇ which comprises:
- At least one absorbent element for absorbing and / or passing on cooling liquid
- the absorbent element is formed and / or arranged in the housing so that it brings the cooling liquid to the at least one light-emitting diode.
- a light emitting component is ⁇ propose measures, wherein the cooling device is no longer the back, but the first time on the front side, that is arranged in the direction of the light from ⁇ passage.
- conventional cooling techniques such as the back extracting heat
- the invention is based on the idea to use a cooling liquid which is locally evaporated in the immediate vicinity of the light emitting diode, by the heat generated by the light emitting diode itself. A somewhat larger distance from the light you the coolant to condense again, where the heat of vaporization ist ⁇ ben to the environment of the component.
- the component according to the invention has a closed housing which is liquid-tight and in particular also hermetically sealed or vacuum-tight.
- the housing may be partially or completely transparent or translucent. At least in the direction of the light exit, the housing is transparent or at least translucent, ie, transparent. translucent to provide an unobstructed light exit through the Ge ⁇ housing therethrough. It may be colorless there or (as a result of a phosphor) also be colored.
- the inner ⁇ wall of the housing serves as Kondensationsoberflä- surface for condensing vapor of the cooling liquid.
- the invention thus creates a cycle by a cooling liquid ⁇ ness which evaporates immediately at or adjacent to the light emitting diode and thereby dissipates heat of vaporization of the light emitting diode.
- the cooling liquid condenses again; The housing transfers the heat to the outside air.
- the heat dissipation from the light emitting diode is Wesent ⁇ Lich targeted.
- the invention is further an absorbent element for
- the absorbent element is a liquid conductor. It is used at any time and possibly also in any orientation of the component always cooling fluid to the
- the absorbent element within the housing is designed and / or arranged such that it leads the cooling liquid to the at least one light-emitting diode.
- the absorbent element can lead to a light emitting diode before ⁇ or end at her; in both cases, it is in the immediate vicinity of the light emitting diode and preferably also touches it.
- the standing in contact with the LED part or portion of the absorbent member heats up on the boiling temperature of the cooling liquid, which emits the absorbed heat of vaporization to the gas volume and then to the housing.
- the absorbent member for bringing the cooling liquid preferably contains such an absorbent material which absorbs the cooling liquid by capillary forces.
- the Mate ⁇ rial of the absorbent element may include such as a porous material (for example, an open cell plastic foam), a Glasmaschinema ⁇ TERIAL, a cloth-like, felt-like or wicking Mate ⁇ rial, a fiber structure or fabric structure.
- the material for absorbing the cooling liquid can form the al ⁇ lCloud component, but preferably the main component ⁇ part of the absorbent element or liquid conductor bil ⁇ the. Due to the capillary forces or the surface tension during the wetting of the absorbent material, part of the cooling liquid is absorbed by the absorbent element.
- absorbent material is a glass fiber reinforced ⁇ sermaterial; about a bundle of glass fibers or a structural ⁇ structure of woven or pressed glass fibers.
- a fiberglass material withstands high operating temperatures.
- a suitable plastic material for example ⁇ an open-pored, porous foam body can be used.
- the absorbent element may comprise a fabric, a felt or a fabric.
- the absorbent element preferably comprises one or more wicks; Such wick-type individual lines or wicking lines serve to selectively direct the cooling liquid to different routes in a number of ways
- the absorbent element may be a net-like or comb-like structure having a plurality of such wick-like individual lines.
- the absorbent element may be a net-like or comb-like structure having a plurality of such wick-like individual lines.
- light-emitting diodes and wick-like alternate with each other and thus alternately adjacent to each other.
- the absorbent element can (instead of as a wick or plurality of wicks) also be formed as a flat material web or material layer, for example in the form of a flat fabric made of fabric, felt or some other absorbent material.
- the flat material web allows a simple punching of recesses, in each of which LEDs or other upstanding elements can be arranged.
- the absorbent element can thus be provided as a one-piece molding or as an integral molding element.
- the material of the absorbent element is preferably white or colorless; it is also preferably transparent (as in the case of a glass fiber material).
- phosphor in the form of fluorescent particles to convert the light emitted from the light-emitting diode light radiation in size ⁇ rer wavelength.
- the absorbent element preferably has, on its surface, a material that is impervious to the coolant.
- the impermeable material may, in particular, cover the circumference or the upper side (exposed in the housing) or the open outer sides of the absorbent element, similar to a skin.
- the liquid transport inside the absorbent element can be channeled targeted. If, for example, the circumference of an elongated, wick-like absorbent element between the two outer ends is surrounded by the impermeable material, the liquid is transported r
- the absorbent element has a first Be ⁇ rich, which comes close to the light emitting diode or past her ⁇ leads; In this first region, the cooling liquid evaporates from the exposed absorbent, porous material as soon as and as long as the light-emitting diode is heated to above the boiling temperature of the cooling liquid.
- further ent ⁇ fernten region of the absorbent element further flow in the cooling liquid, which is then inside the suction ⁇ enabled element to the first region toward, that is transported towards the light emitting diode.
- the housing having a reservoir for condensate ⁇ catalyzed coolant.
- the majority of the cooling liquid collects, in particular after it is condensed on the Ge ⁇ housing wall.
- the absorbent element - preferably ⁇ rich with its second Be - extends into the reservoir.
- the second region of the absorbent element is guided, cleaned ⁇ formed and / or arranged so that it is always in contact with the cooling liquid in any spatial orientation of the housing.
- the second region may be annular, helical or otherwise suitably guided, preformed or mounted to accommodate coolant at various locations on the housing.
- the component may otherwise have a support for the light-emitting diode or for a plurality of light-emitting diodes. Opposite the carrier and the light-emitting diodes is a transparent or translucent housing wall of the housing, through which the light penetrates to the outside. In between, the light only passes through the housing interior, which is filled with gaseous cooling liquid or with coolant liquid gas.
- the cooling liquid may be about an ether or other organic or inorganic liquid.
- Insbeson ⁇ particular hydrofluoric ether of the structural formula C v F w -0-C x H y are ⁇ Sonders be suitable because they are non-toxic and non-flammable and can be safely used at elevated operating temperature.
- fluorine in the structural formula another halogen such as chlorine or bromine can be used.
- the cooling liquid should otherwise be chemically resistant and not react with the material of the absorbent element, with the built-in plastics, with the semiconductor chip or other parts within the housing.
- the amount of cooling ⁇ liquid is chosen so that sufficient cooling liquid ⁇ ness is always present, even during operation of the light-emitting diode or light-emitting diodes in liquid form, ie le ⁇ diglich a part of the cooling liquid is present at any time as steam.
- thedeflüs ⁇ stechnik can also contain several components, example ⁇ , a first liquid component evaporates serious or at an even higher boiling point and therefore primarily is used for liquid transport, whereas a second, more easily vaporizable liquid component most of the heat of the light-emitting diode absorbs as heat of vaporization and transported to the outer casing.
- the closed casing of the light emitting component is liquid-tight and airtight, preferably vacuum-tight ⁇ .
- a negative pressure prevails in the housing.
- the cooling liquid at least a sub ⁇ substance is preferably chosen whose boiling point is between 40 and 300 ° C, preferably between 50 and 200 ° C, and that at the prevailing pressure in the housing interior (either atmospheric or vacuum).
- the component contains a Konversi ⁇ onselement and that at least an absorbent Ele ⁇ ment up to the conversion element zoom ranges.
- Conversion ⁇ elements are transparent or translucent discs,
- the light of blue light-emitting diodes is converted by conversion into a more color-neutral, white light (the phosphor is then usually yellow to orange).
- the conversion element itself is also heated; it can be cooled using the He-making ⁇ also to maintain its declining at a higher temperature Tempe ⁇ conversion property, thus protecting the phosphor.
- the absorbent element (or one of several such elements) reaches up to the conversion element and dissipates heat from it by the local evaporation of cooling liquid in its immediate vicinity.
- FIG. 1 shows a cross-sectional view of a light-emitting component
- Figure 2A is a schematic plan view of the component
- FIG. 1 according to a first embodiment
- Figure 2B is a schematic plan view of the component
- FIG. 1 according to a second embodiment
- FIG. 3 shows a schematic representation of the absorbent material
- Figure 4 is an enlarged, partial cross-sectional view of
- FIG. 1 A first figure.
- Figure 5 is a rotated by 90 ° cross-sectional view to FIG.
- Figure 6 is an alternative to Figure 5 cross-sectional view
- FIG. 7 shows a light-emitting component according to a further disclosed embodiment.
- FIG. 1 shows a schematic cross-sectional view of an embodiment of a light-emitting component 25 which has a plurality of light-emitting diodes 10, preferably of high-performance light-emitting diodes.
- the LEDs 10 are arranged together on a support 23, for example, a metal core board or other good heat-conducting carrier component, which preferably (not shown) pass down through the (otherwise closed) housing.
- the realized by the semiconductor chip light-emitting diodes 10 emit light predominantly in the opposite direction from (in Fi gur ⁇ 1 upwards) or in any case in a substantially into it indicating solid angle range.
- conversion layers can also be arranged directly on the light-emitting diodes 10 or the optoelectronic semiconductor chips forming them.
- the light-emitting component is also conceivable without Konversionsele ⁇ ment or conversion layer; then it is over the
- LEDs arranged at least one transparent or translucent housing wall 22.
- FIG. 1 shows an embodiment of a light-emitting component 25 which has a self-cooling system for dissipating the heat away from the light-emitting diodes 10.
- a closed housing 20 around the LEDs 10, which is liquid-tight and gas-tight, in particular vacuum-tight.
- the housing interior is not evacuated, son ⁇ countries it is a cooling liquid which is present partially in liquid form 1 and partially as a vapor or gas la.
- the gas atmosphere 1a formed from the cooling liquid together with the condensed liquid liquid 1 present in liquid form forms a two-phase component for cooling the at least one light-emitting diode 10.
- an absorbent member 2 or a plurality of absorbent members 2 made of an absorbent material 5 is disposed in the closed case 20. This serves for absorbing the condensed cooling liquid 1 and for bringing this cooling liquid 1 to the heated during operation Light-emitting diodes 10. The quickly becoming hot during operation
- Light-emitting diodes 10 develop heat, which they deliver to the surrounding areas of the absorbent element 2, from which then evaporates cooling liquid. No power is required for this cooling system.
- the sucking of the coolant and its transport inside and along the absorbent elements 2 takes place in particular by capillary forces in the absorbent material 5.
- the saugfähi gene elements 2, as here as wicks or wicking or cord-like individual lines or alternatively as eintei lige, sheet-like material web (approximately in Shape of a mat, a cloth or other layer layer, preferably je ⁇ each provided with recesses) may be formed.
- the at least one bibulous element 2 is disposed within the housing 20 so as to extend from the light emitting diodes and their immediate surroundings to more remote housing areas, typically to the lateral edge of the housing interior.
- the coolant is chosen so that its boiling point is exceeded at the LEDs.
- the cooling liquid evaporates from those regions 2a of the at least one absorbent element 2 which are arranged directly next to or at least in direct proximity to the light emitting diodes 10 (as indicated in FIG. 1 by the rightmost light emitting diode 10).
- vaporized in Figure 1 in the middle first region 2 a of the liquid line 2 cooling liquid in the inner atmosphere of the closed housing 20 and thereby carries with it the heat of evaporation, whereby the Leuchtdio the 10 are cooled.
- this creates a tendency to dry out of the absorbent elements 2 where they reach the light-emitting diodes 10 or lead past them.
- the middle region of an absorbent element 2 forms the first region 2a, which serves for heat removal from the light-emitting diodes by local evaporation of cooling liquid.
- the peripheral edge of the housing is also out ⁇ forms as a reservoir 15 for a sufficient amount of coolant.
- the reservoir 15 thus serves as a steam chamber or condensation chamber, more precisely as a vapor condensate chamber for a two-phase mixture of gaseous and liquid coolant.
- the inner wall 21 is circular or annular in shape and is contacted by the second portions 2b of the absorbent members 2.
- the outer surface of CLOSED ⁇ Senen housing 20, in particular of the reservoir 15 or of the circumferential housing edge 24 may be more complex than shown in Figure 1; so can set there cooling fins, which lead laterally or radially outward.
- the housing 20 Towards the top the housing 20 has, however, a transparent or translucent Gezza ⁇ sewand 22, if the housing is not already wholly or predominantly transparent (ie, at least the egg for the NEN light emitting diode 10 emitted light translucent) or ransluzent (translucent or partially transparent). If the housing wall 22 at the same time as a conversion element 18; 19, it is designed as such or provided with an additional conversion layer.
- the Kunststoffflä ⁇ surfaces of the housing wall 22 to other housing parts are vacuum-tight and liquid-tight.
- a sol ⁇ che cooling liquid is used, as described above in this application ⁇ tion.
- hydrofluoroethers are suitable.
- the absorbent material 5 for the or the absorbent elements 2 for example, the materials mentioned in this application can be used, in particular porous materials such as open-cell Schaumbuchstof ⁇ Fe, or glass fiber materials (such as bundles, pressed or woven layers of glass fibers or glass fiber pieces).
- Figure 2A is a schematic plan view of the component 25 of Figure 1, but at a level below the housing wall 22.
- the outer edge portion 16 of the housing 20, which also serves as a reservoir 15 for storing the condensate in the cooling liquid 1 and also for discharging the condensation ⁇ heat to the outside to the environment, is formed deeper than the central region of the housing 20, in which a two-dimensional arrangement of a plurality of light-emitting diodes 10, preferably high-performance light emitting diodes, is arranged on the carrier 23.
- the light-emitting diodes 10 are arranged at a distance from each other; in their spaces 11 extend absorbent elements 2, for example, individual individual wicks-like lines 7 for the cooling liquid or portions of a sheet of material 3 from the absorbent material 5.
- the along the lateral directions x, y extending wick lines can cross each other or cross over. Alternatively, they can be directly connected to each other and merge.
- FIG. 2B shows an alternative embodiment with a flat material web 3, which covers the entire central housing bottom, for example the carrier 23. Only the light-emitting diodes 10 and possibly further upstanding elements such as ESD protection circuits, varistors, bonding wires, solder joints or auxiliary circuits protrude through corresponding recesses 4 in the material web 3. Here it is sufficient to have a single, coherent absorbent element 2 of absorbent material. Provide 5 even if the component has several Leuchtdio ⁇ the.
- the reservoir 15 optionally additionally present is the further absorbent element 2 'of Figure 1; it also provides for highly tilted housing position (oriented in the horizontal direction of symmetry axis of the housing) ensures that un ⁇ dependent always somewhat condensed coolant is of the azimuthal orientation in the circumferential direction in contact with the outer, second regions 2b of the at least one absorbent member 2 (either the wick-type individual leads 7 from FIG. 2A or the one-part sheet-like material layer 3 from FIG. 2B).
- an absorbent element 2 has a flächi ⁇ ge
- continuous web of material 3 is provided with recesses (in the range of at least the light-emitting diode 10)
- this preferably takes the vast housing base surface, even outside of the carrier 23 a, in particular a large ⁇ part of the 15.
- the reservoir can saumerti ⁇ gen geometries of the absorbent element 2 or the plurality of such absorbent elements 2 only schematically and simplified illustrated without regard to completeness; suitable geometries and dimensions result from the respective design of the housing, from the arrangement of the LEDs and other requirements for the operation of the light-emitting component.
- Figure 3 shows purely schematically an enlarged section of the absorbent material 5, from which the at least one absorbent element 2 is formed.
- This has a GeWiS ⁇ se height or thickness d which is chosen for example in accordance with the Hö ⁇ height of the light emitting diode chips above the metallic carrier 23rd
- a cuboid section of the Gur 3 shown material area are indicated by circular piercing ⁇ points, which correspond to each exemplary cross- sections of individual fibers of the absorbent material.
- the individual fibers may have, for example, a diameter between 5 and 25 ⁇ m and, for example
- the absorbent material 5 formed from them can accordingly be a plastic, a glass material, a wick material or even a material mixture.
- the absorbent material 5 may be a (interspersed) ceramic material.
- the absorbent material 5 or the absorbent element 2 formed therefrom completely sucks up with coolant, even into those areas. which are not surrounded by condensed cooling liquid 1. This leaves the absorbent
- the layer thickness or height of the absorbent liquid conductor can for example be between 25 and 1000 ⁇ , but also be smaller, depending on the height of the LED chips.
- a layer of material 6 which is impermeable to the coolant is indicated (shown in dashed lines).
- This impermeable material 6 may be partially, in particular in sections on 29ie ⁇ which length sections of the wicking material 5 formed wick-shaped individual lines 7 or alternatively on surface areas (such as topsides, side surfaces and / or non- terodor) of the sheet-like material web 3 may be arranged.
- the impermeable material 6 thus forms a skin on the surface of the inner absorbent member 2; As a result, a more targeted influencing of the capillary flow in the interior of the absorbent element 2 can be achieved, as becomes clear from FIG. 4.
- FIG. 4 shows a schematic cross-sectional view of a single, non-woven single line 7, which forms one of the absorbent elements 2. In the middle, first region 2 a, it passes over the metallic carrier 23 and between several rows of light-emitting diodes 10. In the sectional view of FIG. 4, three are shown by way of example behind the plane of the drawing, i. behind the single line 7 arranged
- Single cables 7 protrude. Their distances from one another can vary as in FIG. Where the single-line 7 and the absorbent element 2 ⁇ leads to the LEDs 10 by, its surface is also outside porous, so that cooling liquid can evaporate and exit there.
- FIG. 4 all sections of the absorbent element 2 that are open-pored on the outside of their surface (and thus gas-permeable to evaporating cooling liquid) are shown hatched. These regions are, for example, the sections adjacent to the light-emitting diodes 10 within the central, first region 2 a of the absorbent element 2 above the metallic support 23.
- the outer open-pore sections also include the outer, second regions 2 b of the absorbent element 2 for sucking each new condensed cooling liquid in the outer edge region 16 and the reservoir 15, that are to be arranged close to the edge of the housing.
- the sections of the absorbent element 2 shown in FIG. 4 without hatching are provided with one for the cooling fluid impermeable material 6 covered, which prevents that there cooling liquid can pass.
- the impermeable material 6 forms a skin on these surface areas of the absorbent material 5 and causes the coolant transport, which is to lead through the absorbent element through ⁇ all the way to the light-emitting diodes 10, is channeled targeted and thus a strong down to the light ⁇ directed the capillary flow in the absorbent element 2 is formed.
- the externally open-pored sections of the absorbent element 2 can also be realized by providing the skin of the impermeable material 6 with perforations or other openings to at least partially expose the actual absorbent material 5 of the absorbent element 2, be it a wick-type individual line 7 or a flat material web 3.
- FIG. 5 shows a cross-sectional view of the arrangement from FIG. 4, but rotated by 90 ° and viewed along the side of FIG.
- the capillary flow flow is channeled in the absorbent element 2 and the ther ⁇ mix circuit improved in the housing 20 of the light emitting construction ⁇ partly 25th
- the sections of the absorbent elements 2 formed in FIG. 5 on the right with a skin made of the impermeable material 6 should not be located directly next to the light-emitting diodes 10, where vaporization is desired, but should be arranged on the line sections unshaded in FIG.
- the absorbent elements 2 can also lead past only one side of each having a light-emitting diode 10 as a single ⁇ lines. If a skin of the impermeable material 6 is applied to the surface of the absorbent elements in regions, the arrangement of the surface sections to be sealed in this way depends on where the absorbent element 2 should be able to exchange cooling liquid with the environment and where not. At least in the region immediately adjacent to or past the light-emitting diodes, the absorbent material 5 should be predominantly free of impermeable material itself (on its entire circumference, ie also and especially on the side remote from the light-emitting diode and on the top side); this Abschnit ⁇ te lie within the first portion 2a of the absorbent element 2.
- the second portion 2b is to be located within the Re ⁇ servoirs should (as far as possible, preferably completely), or in any case a large surface area porous and thus free of impermeable material. This allows it to absorb the coolant from all sides and at all positions.
- FIG. 7 shows an alternative embodiment of a component , in which, in contrast to FIG. 1, in addition, a conversion element 18, here as a remote phosphor element 19, is also shown formed, cooled by wick-type individual lines 7.
- the conversion element 18 heats up by the Encrypt ⁇ lung higher-energy light in low-energy light, whereby too high a temperature, the effectiveness of the
- two wicking individual lines 7 are the right and left Detection ⁇ bar, the Hérange ⁇ leads up to the top of the conversion element 18 are.
- an annular circumferential further wick line or another absorbent member 2 ' which cools the outer periphery or the edge portion of, for example, circular disc-shaped conversion element 12 in the same manner, namely, by pre-guiding of each fresh cooling liquid 1 and by local evaporation from the porous surface of the absorbent member 2 '.
- the thickness of the housing ⁇ sewandung at least in the upper region of the outer periphery is shown here greatly thickened; These thickenings provide cooling fins or other form elements which absorb the heat in the In ⁇ nern of the reservoir 15 and the entire housing interior and derived to the environment.
- the inner wall 21 of the housing may be mirrored or provided with a white coating of high re-emission and then forms a reflector.
- the additional absorbent member 2 'to the conversion element 19 and an absorbent element 2' comprise ', the covering as flat, the (all or most) face of the Konversionsele ⁇ ments 19 porous layer 2'' is trained.
- Such optional porous layer 2 ' may be applied to or on the inside of the conversion element 19 inserted, and allows a cooling of the conversion element to be ⁇ ner entire inner surface'. In practice, it is mainly the middle area of the conversion element that should be cooled, where the impinging heat generation by the practitionerlie ⁇ ing light emitting diodes is greatest and therefore a particularly large amount of cooling liquid evaporates from the porous layer 2 ''.
- cooling liquid then flows in the direction of the hotter center region.
- the annular wick of the further absorbent element 2 ' can reach the porous layer 2''and touch it, whereby a constant supply of cooling liquid is ensured.
- the porous layer 2 '' may in particular hold a different material or a different main component ent ⁇ as the annular wicking (more) absorbent element 2 'and / or the other bibulous elements 2.
- the porous layer 2'' may further comprise an absorbent, ie the cooling liquid-conducting layer which is provided with a phosphorus coating of the conversion element 19 or is in contact with such a phosphor coating.
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Manufacturing & Machinery (AREA)
- Computer Hardware Design (AREA)
- Power Engineering (AREA)
- Led Device Packages (AREA)
Abstract
Description
Claims
Priority Applications (2)
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PCT/EP2011/068620 WO2013060357A1 (de) | 2011-10-25 | 2011-10-25 | Lichtemittierendes bauteil |
DE112011105763.6T DE112011105763A5 (de) | 2011-10-25 | 2011-10-25 | Lichtemittierendes Bauteil |
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PCT/EP2011/068620 WO2013060357A1 (de) | 2011-10-25 | 2011-10-25 | Lichtemittierendes bauteil |
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CN104019379A (zh) * | 2013-02-28 | 2014-09-03 | 北京艾久瓦光电科技有限公司 | 液冷led灯具 |
WO2016012467A1 (en) * | 2014-07-22 | 2016-01-28 | Koninklijke Philips N.V. | Flexible coiled artery wick |
US9401468B2 (en) | 2014-12-24 | 2016-07-26 | GE Lighting Solutions, LLC | Lamp with LED chips cooled by a phase transformation loop |
JP2017168790A (ja) * | 2016-03-18 | 2017-09-21 | 日亜化学工業株式会社 | 光源装置 |
CN107270155A (zh) * | 2017-07-31 | 2017-10-20 | 东莞合安机电有限公司 | 一种液体led灯安装机构 |
CN107477512A (zh) * | 2017-08-22 | 2017-12-15 | 苏州旭耀光电有限公司 | 一种自动散热水波纹led景观灯 |
CN108291707A (zh) * | 2015-11-19 | 2018-07-17 | 飞利浦照明控股有限公司 | 灯 |
CN114122242A (zh) * | 2022-01-25 | 2022-03-01 | 宏齐光电子(深圳)有限公司 | 一种基于倒装led芯片的封装结构 |
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WO2007069119A1 (en) * | 2005-12-14 | 2007-06-21 | Philips Intellectual Property & Standards Gmbh | Lighting device and method for manufacturing same |
EP1953837A2 (de) * | 2007-01-31 | 2008-08-06 | OSRAM Opto Semiconductors GmbH | Halbleiterbauelement mit einer optisch aktiven Schicht, Anordnung mit einer Vielzahl von optisch aktiven Schichten und Verfahren zur Herstellung eines Halbleiterbauelements |
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CN104019379A (zh) * | 2013-02-28 | 2014-09-03 | 北京艾久瓦光电科技有限公司 | 液冷led灯具 |
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CN106574750A (zh) * | 2014-07-22 | 2017-04-19 | 飞利浦照明控股有限公司 | 柔性卷绕干线灯芯 |
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JP2017168790A (ja) * | 2016-03-18 | 2017-09-21 | 日亜化学工業株式会社 | 光源装置 |
CN107270155A (zh) * | 2017-07-31 | 2017-10-20 | 东莞合安机电有限公司 | 一种液体led灯安装机构 |
CN107477512A (zh) * | 2017-08-22 | 2017-12-15 | 苏州旭耀光电有限公司 | 一种自动散热水波纹led景观灯 |
CN114122242A (zh) * | 2022-01-25 | 2022-03-01 | 宏齐光电子(深圳)有限公司 | 一种基于倒装led芯片的封装结构 |
CN114122242B (zh) * | 2022-01-25 | 2022-05-13 | 宏齐光电子(深圳)有限公司 | 一种基于倒装led芯片的封装结构 |
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DE112011105763A5 (de) | 2014-09-25 |
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