WO2013056641A1 - Single-machine crushing production line - Google Patents

Single-machine crushing production line Download PDF

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Publication number
WO2013056641A1
WO2013056641A1 PCT/CN2012/083038 CN2012083038W WO2013056641A1 WO 2013056641 A1 WO2013056641 A1 WO 2013056641A1 CN 2012083038 W CN2012083038 W CN 2012083038W WO 2013056641 A1 WO2013056641 A1 WO 2013056641A1
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WO
WIPO (PCT)
Prior art keywords
crushing
hammer plate
crusher
plate
base
Prior art date
Application number
PCT/CN2012/083038
Other languages
French (fr)
Chinese (zh)
Inventor
朱兴良
Original Assignee
义乌黑白矿山机械有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 义乌黑白矿山机械有限公司 filed Critical 义乌黑白矿山机械有限公司
Publication of WO2013056641A1 publication Critical patent/WO2013056641A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07BSEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
    • B07B1/00Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
    • B07B1/28Moving screens not otherwise provided for, e.g. swinging, reciprocating, rocking, tilting or wobbling screens
    • B07B1/286Moving screens not otherwise provided for, e.g. swinging, reciprocating, rocking, tilting or wobbling screens with excentric shafts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C1/00Crushing or disintegrating by reciprocating members
    • B02C1/02Jaw crushers or pulverisers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C21/00Disintegrating plant with or without drying of the material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C23/00Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
    • B02C23/02Feeding devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C23/00Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
    • B02C23/08Separating or sorting of material, associated with crushing or disintegrating
    • B02C23/10Separating or sorting of material, associated with crushing or disintegrating with separator arranged in discharge path of crushing or disintegrating zone
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07BSEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
    • B07B1/00Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
    • B07B1/28Moving screens not otherwise provided for, e.g. swinging, reciprocating, rocking, tilting or wobbling screens
    • B07B1/284Moving screens not otherwise provided for, e.g. swinging, reciprocating, rocking, tilting or wobbling screens with unbalanced weights
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07BSEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
    • B07B1/00Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
    • B07B1/28Moving screens not otherwise provided for, e.g. swinging, reciprocating, rocking, tilting or wobbling screens
    • B07B1/40Resonant vibration screens

Definitions

  • the invention relates to the field of mining machinery technology, and more particularly to a single machine crushing production line.
  • the first type of crushing production line is "multi-machine expansion crushing production line" (as shown in Figure 1, Figure 2, Figure 3). There are “level crushing”, “secondary crushing” and “three-stage crushing” production lines, and even more crushing production lines. At present, the three-stage crushing production line is the most common.
  • Figure 1 shows a typical three-stage crushing line (expanded) in the prior art, consisting of eight independent equipment.
  • the raw material is fed to the first-stage crusher 222 by the feeder 111 at a constant speed for coarse section crushing, and after being discharged, it is sent to the second-stage crusher 444 through the conveyor 333 for fine-stage crushing, and is finely broken and then sent to the second through the conveyor 555.
  • the tertiary crusher 888 is broken and then fed to the tail screen 666 via conveyor 777.
  • the above is the first type, that is, the three pieces of crushing, the finer the material is broken, such as the crushing of the mining industry (the purpose of crushing is to grind it after grinding). Powder), can directly break the "powder" to be more happy.
  • the process of this production line is "feeding + rough breaking + breaking + fine breaking + screening”.
  • the material is not broken as fine as possible, and there is a certain size.
  • the finished material is basically 2 ⁇ 4 cm.
  • the material is first sieved.
  • the material that has reached the specification size exits the crushing chamber to avoid over-crushing.
  • the material on the sieve enters the third stage of crushing (the crushing after sieving is also called uniform crushing); (The process of this production line is "feeding + coarse breaking + medium breaking + sifting + all breaking + screening"
  • Fig. 2 is a schematic view of the above-mentioned three-stage crushing production line (expanded type) containing "sieving" in the prior art, which is composed of ten independent devices.
  • the raw material is fed into the first-stage crusher 222 by the feeder 111 at a constant speed for coarse section crushing, and after being discharged, it is sent to the second-stage crusher 444 through the conveyor 333 for fine-stage crushing, and after being finely broken, the vibration is sent through the conveyor 555.
  • the sieve 666 is sieved, and the sieve top material (large material) is sent to the third-stage crusher 888 through the conveyor 777, and is uniformly crushed, and then sent to the tail sieve 010 through the conveyor 999.
  • the equipment is installed and operated at a distance, which is not convenient for unified management.
  • the second type of crushing production line is "multi-machine centralized crushing production line".
  • the so-called beginning because it has a feeding function, the feeding operation is the source of the crushing production line, is the initial process; the so-called endless, because the final broken material is not sieved, and the broken product must pass After "screening" can be achieved, it is the end process.
  • the object of the present invention is to overcome the defects of the "single-machine crushing production line" having the function of "starting” and “final”, and to provide a single-machine crushing production line with complete functions, small floor space, high centralized management and high production efficiency.
  • a single machine crushing production line comprising: a crushing mechanism, a base, a vibrating car body and a gantry, wherein the pedestal is disposed in a set by an elastic supporting mechanism On the shelf; the crushing mechanism, the base and the vibrating body are integrated from top to bottom;
  • the vibrating car body is directly fixed under the base, and the inlet of the vibrating car body is adapted to the crushing chamber outlet of the crushing mechanism, and a screen mesh is arranged in the vibrating body.
  • the resilient support mechanism includes a spring assembly vertically supported between the base and the gantry and a spring assembly laterally constrained between the base and the gantry;
  • the spring assembly includes two spring seats.
  • the spring seat further includes a spring mounting head and a mounting head base.
  • the spring mounting head and the mounting head base are hingedly connected, and a spring is connected between the two spring mounting heads.
  • the crushing mechanism comprises a crusher and a motor, and the crusher is a jaw crusher, a counter crusher, a hammer Crusher or roller crusher.
  • a feeding compartment is further disposed on the upper side of the base, and the feeding compartment outlet is adapted to the crushing chamber inlet of the crushing mechanism.
  • the invention has three main structural features:
  • the frame (crusher), the base and the vibrating body are integrated from top to bottom, that is, the frame and the vibration box are respectively connected above and below the base;
  • the feeding car body is arranged above the crusher;
  • the base is connected to the gantry by an elastic support mechanism
  • the core technology of the invention is to replace the conventional "independent equipment” multi-machine combination design idea with the idea of "functional endogenous" innovative design.
  • the "eccentric shaft” in the crushing equipment and the “exciting shaft” in the feeder and vibrating screen equipment are designed as “coaxial”, and the “eccentric shaft” in the same equipment is used, that is, the feeding is completed by a single machine.
  • the whole process of crushing and sieving Its technical measures are:
  • the crusher is placed above the base by providing a base. Then: 1. Put the core components of the feeder
  • the "vibrator” is removed, and the remaining “feeding box” is placed above the crusher (the feed box outlet is connected to the crusher feed port); 2.
  • the core part of the vibrating screen is “vibrator” Also removed, the remaining “vibration box” is placed under the base (the vibrating screen discharge port is connected with the upstream end of the vibrating screen), so that the feeding car body, the crusher and the vibrating car body are integrated into one.
  • the "eccentric shaft” of the crusher (whether single or double) is also the “exciting shaft” of the feeder and the vibrating screen. It has the same "feeding", “crushing” and “sieving". The functions required for the job.
  • the second is to make the crusher a multi-functional design, that is, to achieve multi-stage crushing of the same equipment. Its technical measures are:
  • Double-axis double-crank rocker mechanism crusher (referred to as “double-axis breaking"), the structural feature has a machine-level secondary crushing function; (patent number 201110092031. 0)
  • hammer crusher (referred to as "hammer burst"), the structural feature is to set the crushing cavity at the bottom of the moving jaw, the crushing force is large; (patent number 201110336889. 7)
  • the invention has a number of technical highlights:
  • the most notable feature of the invention is “energy saving”. It is not energy saving in the conventional sense, it is very special energy saving. It completely eliminates the energy consumption of feeding, conveying and screening, and it is a great energy saving!
  • the present invention appears to combine the three functions of feeding, crushing and sieving, but this is not the case in nature. Because:
  • feeder, crusher and vibrating screen are combined into one.
  • the feeder and vibrating screen remove the core component of the exciter, and only the "car” is not a feeder and a vibrating screen in the sense of equipment;
  • Mlvl m2v2 o
  • ml the dynamic mass
  • vl the dynamic speed
  • m2 the rack quality
  • v2 the rack speed.
  • the moving speed vl is small, it means that the crushing work becomes smaller and affects the crushing efficiency; the moving mass ml becomes smaller, and the dynamic need to have sufficient strength, rigidity and quality, can not be too small; only the frame mass m2 Being bigger is the way to be realistic and effective.
  • the technical measure of the invention is to increase the frame quality m2.
  • increasing the mass m2 of the frame can effectively reduce vibration and reduce vibration (ie, reduce v2); on the other hand, the moving jaw reciprocates, and the frame reciprocates (ie, vibrates), which generates vibration damping.
  • the vibration damping helps reduce vibration.
  • sieving not only does not consume work, but rather helps to dampen vibration. It is an innovation in energy-saving technology in the field of broken technology to use it as a way to create "profit".
  • the technical measure of the invention is to increase the frame quality m2.
  • increasing the mass m2 of the frame can effectively reduce vibration and reduce vibration (ie, reduce v2); on the other hand, the moving jaw reciprocates, and the frame reciprocates (ie, vibrates), which generates vibration damping. Helps reduce vibration.
  • the sieving not only does not consume work, but rather helps to dampen vibration. It is an innovation in energy-saving technology in the field of broken technology to use it as a way to create "profit".
  • the design of "single crushing production line” is a new exploration of technological progress in the technical field of crushing production lines! Because of its remarkable energy-saving effect, it is also a major energy-saving technology innovation!
  • the lower side of the feeding compartment is erected on the base by a support rod, and the lower side is erected on the gantry by a combination of a support rod and a spring.
  • Crushing and feeding are important equipment for connection operation in the crushing line, both of which have an "eccentric axis".
  • the crushing equipment uses the eccentric shaft to generate the crushing stroke to complete the crushing operation; the feeder uses the eccentric shaft to generate the exciting motion to complete the feeding operation. It is envisaged that the feeding equipment will be parasitized to the crusher, and the feeding and screening operation will be completed by the "eccentric shaft” side effect (exciting force) of the crusher.
  • the invention provides a base for carrying the crusher, supports the base through an elastic support mechanism, and then mounts the feeding car body on the base (the feed car outlet should be carried on the base)
  • the crusher inlet is adapted to the inlet
  • the vibrating car body is parasitic under the base (the crusher outlet of the crusher carried on the base should be adapted to the inlet of the vibrating car body), and the feeder and the vibrating screen are integrated. , using the crusher to break the side of the movement (crusher eccentric shaft excitation force) to complete the feeding and screening operations.
  • the lower side of the feeding car body is hinged to the crushing mechanism drive shaft concentrically or eccentrically by a support rod, and the other side is erected on the gantry by a combination of a support rod and a spring.
  • the invention fully utilizes the actual condition that the feeding machine and the main machine of the crusher are fixedly installed and used synchronously, and the exciter of the feeding machine itself is eliminated, and the independent power device driving is not required, but the additional device is added.
  • a "universal connecting link device - concentric articulated or eccentric articulated” that allows it to be connected to different crushers to complete the feeding operation with the excitation function generated by the main unit (crusher) drive , greatly simplifying the structure of the feeder.
  • the invention skillfully utilizes the realistic condition that the feeder and the crusher are "depending on fixed installation and synchronous operation", removes the vibration exciter and adds a "connecting link device”, and completes by means of the power device of the crusher. Feeding operation. In this way, the feeder becomes very compact, lightweight, easy to use and economical. In comparison, the cost of manufacturing a docking linkage is relatively insignificant relative to the manufacture of an exciter. In summary, the invention greatly saves the investment and operation cost of the crushing production line, and facilitates the use and management of the equipment.
  • the crusher is a jaw crusher, and the jaw crusher comprises a frame, a double crank rocker mechanism and a transmission;
  • the double crank rocker mechanism includes a front crank rocker mechanism and a rear crank rocker mechanism
  • the front crank rocker mechanism includes a front movable jaw, a front bracket and a front eccentric drive shaft
  • the rear crank rocker mechanism includes a rear brake pedal and a rear toggle bracket And the rear eccentric drive shaft
  • the front and rear movable cymbals are respectively pivotally connected to the front and rear eccentric drive shafts
  • one end of the front toggle plate is pivotally connected under the front side of the front movable cymbal, and the other end is pivotally connected below the front side of the rear movable cymbal
  • One end of the bracket is pivotally connected to the lower side of the rear movable side, and the other end is pivotally connected to the frame;
  • the transmission device includes a front transmission gear, a rear transmission gear and a transmission wheel.
  • the front transmission gear and the rear transmission gear mesh with and are connected with the transmission wheel, the front eccentric drive shaft is connected with the front transmission gear, and the rear eccentric drive shaft and the rear transmission gear phase are Connection
  • the front crank of the front crank rocker device is provided with a set of side crushing pairs forming a side crushing chamber, and the side crushing pair comprises an upper moving jaw, a lower moving jaw, an upper fixing plate and a lower fixing plate;
  • the upper moving plate and the upper fixed plate form an upper crushing chamber, and the lower moving plate and the lower fixed plate form a lower crushing cavity.
  • the "lower force" of the front lower jaw is changed to "enhanced force", and the stroke that is originally in the discharge function (referring to the horizontal movement of the lower part of the front) is changed to have the breaking function.
  • the stroke, and the discharge function is also naturally completed during the crushing process (both the crushing stroke and the discharge stroke).
  • the front crank rocker mechanism mainly solves the crushing work in the upper part of the front moving jaw
  • the rear crank rocker mechanism mainly solves the crushing work and the discharge material in the lower part of the front moving jaw. Make a crusher equivalent to a secondary crush ability.
  • the front crankshaft of the front crank rocker device is provided with a set of front bottom crushing pairs
  • the front bottom crushing pair comprises a front moving hammer plate and a front fixed hammer plate
  • the front moving hammer plate and the front fixed hammer plate form a front bottom broken.
  • a cavity; the outlet of the side crushing chamber is connected to the inlet of the front bottom crushing chamber;
  • the front hammer plate and the front hammer plate are each provided with a mesh arranged in a mesh structure.
  • the rear crank base of the rear crank rocker device is provided with a set of rear bottom crushing pairs, and the rear bottom crushing pair includes a rear moving hammer plate and a rear fixed hammer plate, and the rear moving hammer plate and the rear fixed hammer plate face each other. Forming a rear bottom crushing chamber;
  • the outlet of the side crushing chamber is connected to the inlet of the bottom bottom crushing chamber, and the connecting portion of the side crushing chamber outlet and the rear bottom crushing chamber inlet is provided with a sieve strip;
  • a mesh arranged in a mesh structure is disposed on both the rear hammer plate and the rear hammer plate.
  • the front crank base of the front crank rocker device is provided with a set of front bottom crushing pairs, and the front bottom crushing pair includes a front moving hammer plate and a front fixed hammer plate, and the front moving hammer plate and the front fixed hammer plate face each other. Forming a front bottom crushing cavity;
  • the rear cranking device of the rear crank rocker device is provided with a set of rear bottom crushing pairs, the rear bottom crushing pair comprises a rear moving hammer plate and a rear fixed hammer plate, and the rear moving hammer plate and the rear fixed hammer plate form a rear bottom crushing cavity;
  • the side crushing chamber, the front crushing chamber and the rear bottom crushing chamber are connected in turn,
  • a mesh having a mesh structure is disposed on the front hammer plate, the front hammer plate, the rear hammer plate, and the rear hammer plate.
  • the invention is suitable for hammering through the bottom of the smashed bottom.
  • the broken bottom space can just set the cavity shape that the hammer breaks, so that the broken structure space can be more fully utilized;
  • the moving hammer itself is the ideal hammer hammer (because of the large mass);
  • the rotary motion of the hammer has completed the lifting movement of the hammer hammer, 2 Integral, save power; d. Because the hammer is broken, it is suitable for large crushing than fine material, and the broken broken cavity is connected with the broken broken cavity.
  • the mechanism of the invention utilizing the dynamic gravity to participate in the crushing is also one of the important features of the present invention.
  • the gravity mentioned here refers to the gravity of the vertical center of the earth (not the weight of the parts involved in the crushing, the weight of the parts involved in the crushing is very common, such as broken smashing, hammered hammer, counter-breaking hammer and many more) . This feature is unique among all crushers.
  • the structure of the crusher of the present invention is a crank-link mechanism from the mechanical principle, the crank drive shaft is a crank, the weight is a connecting rod, and the crank is good at a small angular position when the work is broken, using " The small angle enhances the "mechanical principle, which can amplify the crushing force.
  • the punching machine in the machine tool uses the principle of crank "small angle boosting force", so that a block of only a few hundred kilograms can generate hundreds of tons of momentum to complete the punching process.
  • the principle of the air hammer, the structure of the crusher of the present invention is essentially an air hammer from the principle of dynamics. Due to the large mass of the hammer, when the crank pulls the hammer up to the point, the mass of the hammer The potential energy is obtained. When the crank pulls the hammer down to the point, the potential energy releases a huge kinetic energy, which is several times the mass of the weight. This kinetic energy (plus the weight of the weight itself) is used as the breaking force. It is very advantageous. It can be seen from the above that the two forces, impulse and kinetic energy, already have a large crushing force on their own, and the two together are even larger, so the hammer crusher can be said to be super large in the crusher. The leader of the crushing force.
  • the bottom crushing chamber uses the mechanism of gravity to participate in the crushing.
  • the gravity here refers to the gravity of the vertical center of the earth (not the weight of the parts is involved in the crushing, and the weight of the parts is very common, such as breaking the hammer and breaking the hammer. Hammerhead, counterattack broken hammer board, etc.). This feature is unique among all crushers.
  • Feeder and vibrating screen set the exciter device to make the structure huge (large material), its own weight, self-consumption work accounted for about 20%, after removing the exciter, in addition to saving 20%, it also omitted two Input cost and operating power consumption of the conveying equipment.
  • FIG. 1 is a first structural schematic view of a prior art production line
  • FIG. 2 is a schematic view showing a second structure of a prior art production line
  • FIG. 3 is a schematic view showing a third structure of a prior art production line
  • Figure 4 is a schematic view showing the first structure of the present invention.
  • Figure 5 is a schematic view showing the second structure of the present invention.
  • Figure 6 is a schematic view showing the third structure of the present invention.
  • Figure 7 is a fourth structural schematic view of the present invention.
  • Figure 8 is a fifth structural schematic view of the present invention.
  • Figure 9 is a sixth structural schematic view of the present invention.
  • Figure 10 is a schematic view showing the seventh structure of the present invention.
  • Figure 11 is a schematic view showing the eighth structure of the present invention
  • Figure 12 is a schematic structural view of a gantry and a base of the present invention
  • Figure 13 is a schematic structural view of the elastic supporting mechanism of the present invention.
  • Figure 14 is a schematic view showing the structure of the vibrating body of the present invention.
  • a single machine crushing production line includes a feeding car body 7, a crushing mechanism, a base 2, a vibrating car body 4 and a gantry 3, a feeding car body 7, a crushing mechanism,
  • the base 2 and the vibrating body 4 are integrated from top to bottom.
  • the crushing mechanism includes a crusher 29 and a motor 30, and the crusher 29 is a jaw crusher 9.
  • a three-layer screen 5 is disposed in the vibrating body 4.
  • the vibrating body 4 is directly fixed under the susceptor 2, and the inlet of the vibrating body 4 is adapted to the outlet of the crushing chamber of the crusher.
  • the base 2 is disposed on the gantry 3 by an elastic support mechanism;
  • the elastic support mechanism includes a spring assembly vertically supported between the base 2 and the gantry 3 and laterally constrained to the base 2 and the gantry Spring assembly between 3.
  • the spring assembly includes two spring seats, and the spring seat further includes a spring mounting head 31 and a mounting head base 32.
  • the spring mounting head 31 and the mounting head base 32 are hingedly connected, and a spring 6 is coupled between the two spring mounting heads 31.
  • the feeding car body 7 - the lower side is erected above the base 2 by a support rod 8 and the support rod 8 is passed under the other side. It is erected on the gantry 3, but a spring 6 is arranged between the support rod 8 and the lower side of the feeding compartment 7; the outlet of the feeding compartment 7 is adapted to the inlet of the crushing chamber of the crusher.
  • the crusher 1 is a impact crusher 10.
  • the rest are the same as in the first embodiment.
  • the crusher 1 is a hammer crusher 11.
  • the rest are the same as in the first embodiment.
  • the crusher 1 is a roll crusher 12.
  • the rest are the same as in the first embodiment.
  • the feeding car body 7 is flanked on the drive shaft of the crushing mechanism concentrically by the support rod 8, and the lower side is erected on the gantry 3 by the support rod 8, but the support rod 8 and the support are provided there.
  • a spring 6 is disposed between the lower side of the tank body 7; the outlet of the feed car body 7 is adapted to the inlet of the crusher chamber of the crusher. The rest are the same as in the first embodiment.
  • the feeding car body 7 - the lower side is eccentrically hinged on the driving mechanism of the crushing mechanism by the support rod 8 , and the lower side is erected on the gantry 3 by the support rod 8 , but the supporting rod 8 and the feeding box body 7 are below A spring 6 is disposed therebetween; the outlet of the feed car 7 is adapted to the inlet of the crusher of the crusher.
  • the rest are the same as in Embodiment 2.
  • the crusher 29 is a jaw crusher, and the jaw crusher includes a frame 1, and the frame 1 is provided with a front drive gear 15, a rear drive gear 16, a drive wheel 17, a front drive 9, and a front
  • the front transmission gear 15 and the rear transmission gear 16 mesh with and are coupled to the transmission wheel 17, the front eccentric drive shaft 11 is coupled to the front transmission gear 15, and the rear eccentric drive shaft 14 is coupled to the rear transmission gear 16.
  • the front movable jaw 9 is pivotally connected to the front eccentric drive shaft 11, and the rear movable jaw 12 is pivotally connected to the rear eccentric drive. On the shaft 14.
  • the front end of the front bracket is pivotally connected below the rear side of the front movable cymbal 9 , and the other end is pivotally connected below the front side of the rear movable cymbal 12 .
  • the rear end of the rear toggle plate 13 is pivotally connected below the rear side of the rear movable cymbal 12 , and the other end pivots Connected to the rack 1.
  • the upper movable jaw 9 is provided with an upper movable plate 18 and a lower movable plate 19, and the frame 1 is provided with a corresponding upper fixed plate 20 and a lower fixed plate 21; the upper movable plate 18 and the upper fixed plate 20 pairs of cockroaches form a crushing cavity.
  • the lower moving jaw 19 and the lower fixed jaw 21 form a lower crushing chamber.
  • the upper crushing chamber and the lower crushing chamber constitute a side crushing chamber.
  • the front bottom ⁇ 9 is provided with a set of front bottom crushing pairs, and the front bottom crushing pair includes a front moving hammer plate 22 and a front fixed hammer plate 23, and the front moving hammer plate 22 and the front fixed hammer plate 23 face each other to form a front bottom crushing chamber;
  • Example 8 The upper crushing chamber, the lower crushing chamber and the front bottom crushing chamber inlet are connected in turn. The rest are the same as in the first embodiment.
  • Example 8 The rest are the same as in the first embodiment.
  • the bottom of the rear movable cymbal 12 is provided with a rear hammer plate 24, and the frame 1 is provided with a corresponding rear hammer plate 25, and the rear hammer plate 24 and the rear hammer plate 25 are opposite each other to form a rear bottom crushing chamber.
  • the rear hammer plate 24 and the rear hammer plate 25 are each provided with a mesh hole 26 arranged in a mesh structure.
  • the upper crushing chamber, the lower crushing chamber and the rear bottom crushing chamber are sequentially turned on, and the screen strip 27 is disposed on the bottom surface of the connecting portion between the lower crushing chamber and the rear bottom crushing chamber.
  • the rest are the same as in the embodiment 7.
  • the front movable hammer 9 is provided with a front hammer plate 22, and the frame 1 is provided with a corresponding front hammer plate 23, and the front hammer plate 22 and the front hammer plate 23 face each other to form a front bottom crushing chamber.
  • the front hammer plate 22 and the front hammer plate 23 are each provided with a mesh hole 26 arranged in a mesh structure.
  • the rear movable hammer 12 is provided with a rear hammer plate 24, and the frame 1 is provided with a corresponding rear hammer plate 25, and the rear hammer plate 24 and the rear hammer plate 25 are opposite to each other to form a rear bottom crushing chamber, and the rear hammer plate 24 is formed.
  • a mesh 26 arranged in a mesh structure is disposed on each of the rear hammer plates 25.
  • the upper crushing chamber, the lower crushing chamber, the front bottom crushing chamber and the rear bottom crushing chamber are sequentially turned on, and the screen strip 27 is disposed on the bottom surface of the connecting portion between the lower crushing chamber and the front bottom strong.

Abstract

A single-machine crushing production line, comprising a crushing mechanism, a base (2), a shaking chamber (4) and a gantry (3); the base is disposed on the gantry via an elastic supporting mechanism; the crushing mechanism, the base and the shaking chamber are integrated from top to bottom; the base is also provided with a material feeding chamber (7) on the upper side; the outlet of the material feeding chamber corresponds to the crushing chamber inlet of the crushing mechanism; the inlet of the shaking chamber body corresponds to the crushing chamber outlet of the crushing mechanism; and the shaking chamber body is provided with a sieve therein. In the crushing production line, the crushing mechanism shares an eccentric shaft with the material feeding chamber and the shaking chamber; the single-machine crushing production line completes the whole material feeding process, crushing and sieving, and utilizes the vibration generated by the crushing movement of the crushing mechanism to feed and sieve the material, thus reducing energy consumption in the material feeding, conveyance and sieving process.

Description

一种单机破碎生产线 技术领域  Single machine crushing production line
本发明涉及涉及矿山机械技术领域, 更具体地说是一种单机破碎生产线。  The invention relates to the field of mining machinery technology, and more particularly to a single machine crushing production line.
背景技术  Background technique
目前, 由于原料开采中的炸药和人工成本越来越高, 为降低开采成本, 原料 的尺寸越来越大, 然而所需的成品料尺寸却越来越小, 因此原料与成品料之间的 破碎比越来越大, 破碎任务不再是单机所能完成, 而是需要一条 "破碎生产线" 来完成。  At present, due to the increasing cost of explosives and labor in the exploitation of raw materials, in order to reduce the mining cost, the size of the raw materials is getting larger and larger, but the required size of the finished material is getting smaller and smaller, so between the raw materials and the finished materials. The crushing ratio is getting bigger and bigger, and the crushing task is no longer completed by a single machine, but a "broken production line" is needed.
现有技术的破碎生产线有两类:  There are two types of prior art crushing lines:
第一类破碎生产线是 "多机展开式破碎生产线" (如图 1、 图 2、 图 3所示) 。 有 "一级破碎" 、 "二级破碎"和 "三级破碎"生产线, 甚至更多级破碎生产线。 目前, 以三级破碎生产线最为普遍。  The first type of crushing production line is "multi-machine expansion crushing production line" (as shown in Figure 1, Figure 2, Figure 3). There are "level crushing", "secondary crushing" and "three-stage crushing" production lines, and even more crushing production lines. At present, the three-stage crushing production line is the most common.
图 1所示即现有技术中典型的三级破碎生产线 (展开式)示意图, 共由八台独 立的设备组成。  Figure 1 shows a typical three-stage crushing line (expanded) in the prior art, consisting of eight independent equipment.
原料经喂料机 111匀速喂入第一级破碎机 222进行粗段破碎, 出料后经输送机 333送入第二级破碎机 444进行细段破碎, 细破后经输送机 555送入第三级破碎机 888破碎, 然后经输送机 777送入尾筛 666。  The raw material is fed to the first-stage crusher 222 by the feeder 111 at a constant speed for coarse section crushing, and after being discharged, it is sent to the second-stage crusher 444 through the conveyor 333 for fine-stage crushing, and is finely broken and then sent to the second through the conveyor 555. The tertiary crusher 888 is broken and then fed to the tail screen 666 via conveyor 777.
破碎生产线有两种实际需求: 上述是第一种, 即通过连续三级破碎, 将物料 破碎得越细越好,如采矿行业的破碎(它的破碎目的是破碎后还要经磨机磨成粉), 能直接破碎出 "粉"来更是开心的优点。 这种生产线的流程是 "喂料 +粗破 +中破 + 细破 +筛分" 。  There are two practical requirements for the crushing line: The above is the first type, that is, the three pieces of crushing, the finer the material is broken, such as the crushing of the mining industry (the purpose of crushing is to grind it after grinding). Powder), can directly break the "powder" to be more happy. The process of this production line is "feeding + rough breaking + breaking + fine breaking + screening".
还有第二种实际需求, 即物料不是破碎得越细越好, 有一个即定的规格尺寸 (如建筑行业的石料破碎, 其成品料基本上是 2〜4公分) , 它经第二级破碎后物料 就先过筛, 已达到规格尺寸的物料就退出破碎腔, 避免过破碎。 筛上的物料再进 入第三级破碎 (过筛后的破碎也称均整破碎) ; (这种生产线的流程是 "喂料 +粗 破 +中破 +过筛 +均整破 +筛分" ) There is also a second practical requirement, that is, the material is not broken as fine as possible, and there is a certain size. (If the stone in the construction industry is broken, the finished material is basically 2~4 cm). After the second stage is crushed, the material is first sieved. The material that has reached the specification size exits the crushing chamber to avoid over-crushing. The material on the sieve enters the third stage of crushing (the crushing after sieving is also called uniform crushing); (The process of this production line is "feeding + coarse breaking + medium breaking + sifting + all breaking + screening")
图 2所示就是现有技术中上述含 "过筛"的三级破碎生产线 (展开式) 的示意 图, 共由十台独立的设备组成。  Fig. 2 is a schematic view of the above-mentioned three-stage crushing production line (expanded type) containing "sieving" in the prior art, which is composed of ten independent devices.
原料经喂料机 111匀速喂入第一级破碎机 222进行粗段破碎, 出料后经输送机 333送入第二级破碎机 444进行细段破碎,细破后经输送机 555送入振动筛 666筛分, 筛上物(大料)经输送机 777送入第三级破碎机 888均整破碎, 然后经输送机 999送 入尾筛 010。  The raw material is fed into the first-stage crusher 222 by the feeder 111 at a constant speed for coarse section crushing, and after being discharged, it is sent to the second-stage crusher 444 through the conveyor 333 for fine-stage crushing, and after being finely broken, the vibration is sent through the conveyor 555. The sieve 666 is sieved, and the sieve top material (large material) is sent to the third-stage crusher 888 through the conveyor 777, and is uniformly crushed, and then sent to the tail sieve 010 through the conveyor 999.
上述 "展开式"破碎生产线均存在以下诸多问题:  The above "expanded" crushing production lines have the following problems:
( 1 )每一段破碎作业之间都必须用输送机完成物流运输, 这就增加了输送设 备的投入成本和运行功耗。  (1) The conveyor must be transported by conveyor between each section of the crushing operation, which increases the input cost and operating power consumption of the conveying equipment.
( 2 ) 占地面积大, 由于输送机有一个输送上限角度 (一般为〈18 ° , 角度过 大会落料) ,而破碎机设备及机座又有一定的高度, 所以每条输送机长度均达 20_35m。 整个破碎生产线占地面积就很庞大。  ( 2 ) The floor space is large, because the conveyor has a conveying upper angle (generally <18 °, the angle is over the blank), and the crusher equipment and the base have a certain height, so each conveyor length Up to 20_35m. The entire production line of the crushing line is very large.
( 3 ) 设备拉开距离安装运行, 不便于统一使用管理。  (3) The equipment is installed and operated at a distance, which is not convenient for unified management.
第二类破碎生产线是 "多机集中式破碎生产线" 。  The second type of crushing production line is "multi-machine centralized crushing production line".
为了解决上述破碎生产线占地大、 使用管理不方便的问题, 人们也有设计成 "多机集中式破碎生产线",也称"移动破碎站" (参考专利 ZL200720072195. 6 ), 就是将设备集中在一起 (一般集中于一辆或几辆大车上, 可移动) 。  In order to solve the problem that the above-mentioned crushing production line occupies a large area and the use management is inconvenient, people also design a "multi-machine centralized crushing production line", also called "mobile crushing station" (refer to patent ZL200720072195. 6), which is to integrate equipment together. (Generally concentrated on one or several large carts, removable).
由于 "多机集中式破碎生产线"需要解决设置于同一车辆上各设备之间近距 离物流问题的技术难度很高, 故结构非常复杂, 造价也很高, 经济性差, 到目前 为止除重点工程使用外, 未能普及应用。 Because "multi-machine centralized crushing production line" needs to solve the close distance between the devices set on the same vehicle The technical difficulty of logistics problems is very high, so the structure is very complicated, the cost is also high, and the economy is poor. So far, except for the use of key projects, it has not been widely used.
为克服以上不足, 本申请人此前申报了发明专利 "单机破碎生产线" (申请 号为 ZL201110092031. 0, 参见图 4) 。 该发明独辟蹊径, 用 "功能内生"替代 "独 立设备" , 即一台设备替代上述八台设备(如图 3 )。这是一项大跨度的技术进步! 但是, 美中不足的是该 "单机破碎生产线"所含的功能 (设备) 是有 "始" 而无 "终"的。 所谓有始, 是因为它有喂料功能, 喂料作业是破碎生产线的源头, 是起始工序; 所谓无终, 是因为它最终破碎后的物料没经筛分, 而破碎出来的产 品必须经 "筛分"后才能实现, 是结尾工序。  In order to overcome the above deficiencies, the applicant previously filed the invention patent "single machine crushing production line" (application number is ZL201110092031. 0, see Figure 4). The invention is unique in its ability to replace "independent equipment" with "functional endogenous", that is, one device replaces the above eight devices (see Figure 3). This is a big-span technological advancement! However, the fly in the ointment is that the functions (equipment) contained in the "single-machine crushing production line" are "starting" and not "final". The so-called beginning, because it has a feeding function, the feeding operation is the source of the crushing production line, is the initial process; the so-called endless, because the final broken material is not sieved, and the broken product must pass After "screening" can be achieved, it is the end process.
发明的公开  Disclosure of invention
本发明目的在于克服上述 "单机破碎生产线"功能有 "始"无 "终"的缺陷, 提供一种功能完善、 占地面积小、 集中管理度高、 生产效率高的单机破碎生产线。  The object of the present invention is to overcome the defects of the "single-machine crushing production line" having the function of "starting" and "final", and to provide a single-machine crushing production line with complete functions, small floor space, high centralized management and high production efficiency.
为了达到以上目的, 本发明是通过以下技术方案实现的: 一种单机破碎生产 线, 其特征在于, 包括破碎机构、 基座、 振动厢体和台架, 基座通过一弹性支撑 机构设置在一台架上; 破碎机构、 基座和振动厢体自上而下结合成一体;  In order to achieve the above object, the present invention is achieved by the following technical solutions: A single machine crushing production line, comprising: a crushing mechanism, a base, a vibrating car body and a gantry, wherein the pedestal is disposed in a set by an elastic supporting mechanism On the shelf; the crushing mechanism, the base and the vibrating body are integrated from top to bottom;
振动厢体直接固定在基座下方, 振动厢体的进口与破碎机构破碎腔出口相适 应, 振动厢体内设置有筛网。  The vibrating car body is directly fixed under the base, and the inlet of the vibrating car body is adapted to the crushing chamber outlet of the crushing mechanism, and a screen mesh is arranged in the vibrating body.
弹性支撑机构包括竖向支撑在基座和台架之间的弹簧组件以及横向限制在基 座和台架之间的弹簧组件;  The resilient support mechanism includes a spring assembly vertically supported between the base and the gantry and a spring assembly laterally constrained between the base and the gantry;
弹簧组件包括有两弹簧座, 弹簧座进一步包括弹簧安装头和安装头基座, 弹 簧安装头和安装头基座铰接相连, 两弹簧安装头之间连接一弹簧。  The spring assembly includes two spring seats. The spring seat further includes a spring mounting head and a mounting head base. The spring mounting head and the mounting head base are hingedly connected, and a spring is connected between the two spring mounting heads.
所述破碎机构包括破碎机和电机, 破碎机为颚式破碎机、 反击式破碎机、 锤 式破碎机或辊式破碎机。 The crushing mechanism comprises a crusher and a motor, and the crusher is a jaw crusher, a counter crusher, a hammer Crusher or roller crusher.
基座上侧还设置有一喂料厢体, 所述喂料厢体出口与所述破碎机构破碎腔进 口相适应。  A feeding compartment is further disposed on the upper side of the base, and the feeding compartment outlet is adapted to the crushing chamber inlet of the crushing mechanism.
本发明有三大主要结构特征:  The invention has three main structural features:
1.机架 (破碎机) 、 基座和振动厢体自上而下结合成一体, 即机架和振动箱 体分别连接在基座的上方和下方;  1. The frame (crusher), the base and the vibrating body are integrated from top to bottom, that is, the frame and the vibration box are respectively connected above and below the base;
2.喂料厢体设置在破碎机上方;  2. The feeding car body is arranged above the crusher;
3.基座通过弹性支撑机构连接在台架上;  3. The base is connected to the gantry by an elastic support mechanism;
本发明的创新思路是:  The innovative idea of the invention is:
(一) 喂料、 破碎和筛分三套设备是破碎生产线中顺接运行的重要设备, 其 核心部件均含有 "偏心之轴" 。 设想将喂料、 破碎和筛分三设备共同合用 "偏心 之轴", 将 "喂料、 破碎、 筛分"功能结合于同一设备当中, 利用同一 "偏心轴" (1) Three sets of equipment for feeding, crushing and sieving are important equipments for continuous operation in the crushing production line, and the core components all contain "eccentric shaft". It is envisaged that the three equipments of feeding, crushing and sieving together will be used together with the "eccentric shaft", and the functions of "feeding, crushing and sieving" will be combined in the same equipment, using the same "eccentric shaft".
(即由单机) 完成喂料、 破碎、 筛分的全程作业。 (ie, by a single machine) Complete the whole process of feeding, crushing, and screening.
(二) 利用颚式破碎机的侧部腔和底部腔结构空间, 设想设置多级破碎腔或 破碎当中的过筛功能。 由此, 原本由 "多设备"实现的作业, 改由 "单机"实现。  (2) Using the side cavity and bottom cavity structure space of the jaw crusher, it is envisaged to set up a multi-stage crushing cavity or a screening function in the crushing. As a result, the work originally implemented by "multiple devices" is changed to "single machine".
上述的创新思路可以用 "功能内生"概括之。 现有技术是一项 "功能"就制 造一台 "独立设备" ; 本发明是在同一台设备中, 通过结构的创新设计, 让其内 生出各种所需之功能。  The above innovative ideas can be summarized by "functional endogenous". The prior art is a "functional" to create an "independent device"; the invention is designed in the same device, through the innovative design of the structure, to give it a variety of required functions.
本发明的核心技术是用 "功能内生"创新设计的思路替代常规的 "独立设备" 多机组合设计的思路。  The core technology of the invention is to replace the conventional "independent equipment" multi-machine combination design idea with the idea of "functional endogenous" innovative design.
即用 "单机多功能内生式"破碎生产线设计代替现有技术、 常规的 "多机组 合展开式"或 "多机组合集中式"破碎生产线。 其 "功能内生"有两大技术措施: That is to use the "single-machine multi-functional endogenous" crushing production line design to replace the existing technology, the conventional "multi-machine combination expansion type" or "multi-machine combination centralized" crushing production line. Its "functional endogenous" has two major technical measures:
一是将破碎设备中的 "偏心轴"和喂料机、振动筛设备中的 "激振轴"作 "共 轴"设计, 利用同一设备中的 "偏心轴" , 即由单机完成喂料、 破碎、 筛分的全 程作业。 其技术措施是:  First, the "eccentric shaft" in the crushing equipment and the "exciting shaft" in the feeder and vibrating screen equipment are designed as "coaxial", and the "eccentric shaft" in the same equipment is used, that is, the feeding is completed by a single machine. The whole process of crushing and sieving. Its technical measures are:
通过设置一基座, 把破碎机设置在基座上方。 然后: 1、 把喂料机的核心部件 The crusher is placed above the base by providing a base. Then: 1. Put the core components of the feeder
"激振器"撤除, 将剩下的 "喂料箱体"设置在破碎机上方 (喂料厢体出口与破 碎机进料口衔接) ; 2、 把振动筛的核心部件 "激振器"也撤除, 将剩下的 "振动 箱体"设置在基座下方 (振动筛出料口与振动筛上游端衔接) , 使喂料厢体、 破 碎机和振动厢体三位连成一体。 The "vibrator" is removed, and the remaining "feeding box" is placed above the crusher (the feed box outlet is connected to the crusher feed port); 2. The core part of the vibrating screen is "vibrator" Also removed, the remaining "vibration box" is placed under the base (the vibrating screen discharge port is connected with the upstream end of the vibrating screen), so that the feeding car body, the crusher and the vibrating car body are integrated into one.
这样, 破碎机的 "偏心轴" (不论是单轴还是双轴) 同时也是喂料机、 振动 筛的 "激振轴" , 具有共同完成 "喂料" 、 "破碎"和 "筛分"三项作业所需的 功能。  In this way, the "eccentric shaft" of the crusher (whether single or double) is also the "exciting shaft" of the feeder and the vibrating screen. It has the same "feeding", "crushing" and "sieving". The functions required for the job.
二是将破碎机作多功能设计, 即同一设备实现多级破碎。 其技术措施是: The second is to make the crusher a multi-functional design, that is, to achieve multi-stage crushing of the same equipment. Its technical measures are:
1、 双轴双曲柄摇杆机构破碎机 (简称 "双轴破" ) , 该结构特征是具有一机 二级破碎功能; (专利号为 201110092031. 0 ) 1. Double-axis double-crank rocker mechanism crusher (referred to as "double-axis breaking"), the structural feature has a machine-level secondary crushing function; (patent number 201110092031. 0)
2、锤冲式破碎机(简称 "锤冲破"), 该结构特征是在动颚底部设置破碎腔, 破碎力大; (专利号为 201110336889. 7)  2, hammer crusher (referred to as "hammer burst"), the structural feature is to set the crushing cavity at the bottom of the moving jaw, the crushing force is large; (patent number 201110336889. 7)
3、 "双轴破"加 "锤冲破" , 将上述两项结合一起, 设计成 "粗破 +中破 +细 破" 的三级破碎功能和 "粗破 +中破 +过筛 +均整破"含过筛的破碎功能。  3. "Double-axis breaking" plus "hammer breaking", combining the above two items, designed into a three-stage breaking function of "rough breaking + medium breaking + fine breaking" and "rough breaking + breaking + screening + all broken" "The sifting function is included.
本发明有许多技术亮点:  The invention has a number of technical highlights:
1、 亮点之一, 将原本处于生产线之首的喂料机和处于生产线之尾的振动筛拉 到一起 (一上一下的结构形式) , 可见本发明结构之紧凑; 2、 亮点之二, 实现了破碎机的多样化选择, 如颚式破、 辊式破或反击破等等 都可以成为本发明中的结构组合, 形成多功能、 多用途的破碎生产线; 1. One of the highlights, the feeder of the original line at the beginning of the production line and the vibrating screen at the end of the production line are pulled together (one upper and lower structure), and the structure of the present invention is compact; 2, the second highlight, the realization of the diversification of the crusher, such as smashing, roller breaking or counter-breaking, etc. can be the structural combination of the present invention, forming a multi-functional, multi-purpose crushing production line;
3、 亮点之三, 实现了破碎机的多功能化发展, 具有两级、 三级破碎功能及中 途过筛功能等;  3, the third highlight, the realization of the multi-functional development of the crusher, with two-stage, three-stage crushing function and mid-way screening function;
4、 亮点之四, 由于本发明所有功能均在同一设备中内生, 物流一气呵成, 顺 承完成, 免除了所有各功能之间的输送机;  4. The fourth highlight, since all the functions of the present invention are endogenous in the same equipment, the logistics are completed in one go, and the conveyor is eliminated, and all the conveyors between the functions are eliminated;
5、 亮点之五, 大幅度节能, 本发明中的喂料和筛分两大功能不自耗功, 而是 利用破碎机余振 "废能" , 尤其是颚式破碎机为佳。  5. Highlight 5: Significant energy saving. The two functions of feeding and screening in the present invention do not consume electricity, but use the residual energy of the crusher, especially the jaw crusher.
本发明最显著的功能特征是 "节能" 。 不是常规意义上的节能, 是非常特珠 的节能 几乎完全免除了喂料、 输送和筛分的能耗, 是大幅度的节能!  The most notable feature of the invention is "energy saving". It is not energy saving in the conventional sense, it is very special energy saving. It completely eliminates the energy consumption of feeding, conveying and screening, and it is a great energy saving!
本发明节能机理分析:  Energy saving mechanism analysis of the invention:
从表面上看, 本发明似乎是将喂料、 破碎和筛分三功能合并, 但从本质上看 并非如此。 因为:  On the surface, the present invention appears to combine the three functions of feeding, crushing and sieving, but this is not the case in nature. Because:
1.所谓喂料机、 破碎机、 振动筛合三为一。 但喂料机、 振动筛撤除了激振器 这一核心部件, 仅 "厢体"不属设备意义上的喂料机和振动筛;  1. The so-called feeder, crusher and vibrating screen are combined into one. However, the feeder and vibrating screen remove the core component of the exciter, and only the "car" is not a feeder and a vibrating screen in the sense of equipment;
2.所谓破碎功能与喂料、 筛分功能合并, 其实也不然。 本发明的 "喂料" 、 "筛分"不但不耗功, 反而在帮助破碎机 "消振" 。  2. The so-called crushing function is combined with the feeding and sieving functions, but it is not. The "feeding" and "sieving" of the present invention not only does not consume work, but also helps the crusher "vibrate".
本发明的技术创新亮点, 就在于变 "弊"为 "利" 。 破碎机偏心轴的 "偏心" 运动, 在产生破碎 "冲程"完成破碎作业的同时, 也产生 "振动" 的弊端, 人们 千方百计地在克服这一 "弊端" 。 本发明利用这 "弊端"来完成喂料、 筛分 "作 功", 变弊为利。  The highlight of the technical innovation of the present invention is that it becomes "profit" to "profit". The "eccentric" movement of the eccentric shaft of the crusher, while generating the crushing "stroke" to complete the crushing operation, also produces the "vibration" drawback, and people try their best to overcome this "disadvantage". The invention utilizes the "disadvantages" to complete the feeding and sieving "work", and the disadvantages are beneficial.
从力学角度分析, 其 "节能"机理更为清晰。 颚式破碎机的振动源有两个, 一是因偏心轴引起的偏心旋转惯性力; 二是因动颚摇摆引起的摇摆惯性力。 From the perspective of mechanics, its "energy saving" mechanism is clearer. There are two vibration sources for the jaw crusher. One is the eccentric rotating inertia force caused by the eccentric shaft; the other is the oscillating inertial force caused by the dynamic swaying.
克服偏心旋转惯性力容易, 运用偏心平衡即可, 现实中通常在飞轮上加平衡 块以至平衡。 本申请人发明的自平衡偏心轴技术是一种新途径 (专利号: 申请号 为 201110092031. 0 ) 。  It is easy to overcome the eccentric rotation inertia force, and the eccentric balance can be used. In reality, the balance block is usually added to the flywheel to balance. The self-balancing eccentric shaft technology invented by the Applicant is a new approach (Patent No.: Application No. 201110092031. 0).
克服摇摆惯性力就较难, 它应遵循力学的动量守恒定律, 平衡公式是  It is difficult to overcome the oscillating inertial force. It should follow the law of conservation of momentum of mechanics. The equilibrium formula is
mlvl=m2v2 o 式中 ml为动颚质量, vl为动颚速度; m2为机架质量, v2为机架速度。 上述公式变形后为 V2=mlVl/m2, 从该公式可知, 要克服振动力 (即摇摆力) 就是 让机架速度 v2变小。 其措施无非是 1.让动颚质量 ml变小; 2.或让动颚速度 vl变小; 3.或让机架质量 m2变大。 Mlvl=m2v2 o where ml is the dynamic mass, vl is the dynamic speed; m2 is the rack quality, and v2 is the rack speed. The above formula is deformed to V 2 = ml V l/m2. From this formula, it is known that the vibration force (ie, the rocking force) is to make the frame speed v2 small. The measure is nothing more than 1. Make the moving mass l become smaller; 2. Or let the moving speed vl become smaller; 3. Or make the frame mass m2 larger.
动颚速度 vl小了就意味着破碎作功变小, 影响破碎效率; 动颚质量 ml变小有 局限性, 动颚需有足够的强度、 刚性和质量, 不能太小; 只有机架质量 m2变大才 是现实有效的途径。  If the moving speed vl is small, it means that the crushing work becomes smaller and affects the crushing efficiency; the moving mass ml becomes smaller, and the dynamic need to have sufficient strength, rigidity and quality, can not be too small; only the frame mass m2 Being bigger is the way to be realistic and effective.
本发明的技术措施就在于加大了机架质量 m2。 一方面, 加大机架质量 m2能有 效地减振消振(即减少 v2) ; 另一方面, 动颚呈往复运动, 机架作反向往复运动(即 振动) , 会产生振动阻尼, 也在助减振动。 在本发明中, 筛分不但不耗功, 反而 在帮助消振。 用让其作功创 "利" 的途径来消振去 "弊" , 是破碎技术领域中节 能技术之创新。  The technical measure of the invention is to increase the frame quality m2. On the one hand, increasing the mass m2 of the frame can effectively reduce vibration and reduce vibration (ie, reduce v2); on the other hand, the moving jaw reciprocates, and the frame reciprocates (ie, vibrates), which generates vibration damping. Helps reduce vibration. In the present invention, sieving not only does not consume work, but rather helps to dampen vibration. It is an innovation in energy-saving technology in the field of broken technology to use it as a way to create "profit".
本发明的技术措施就在于加大了机架质量 m2。 一方面, 加大机架质量 m2能有 效地减振消振(即减少 v2) ; 另一方面, 动颚呈往复运动, 机架作反向往复运动(即 振动) , 会产生振动阻尼, 也在助减振动。 在本发明中, 筛分不但不耗功, 反而 在帮助消振。 用让其作功创 "利" 的途径来消振去 "弊" , 是破碎技术领域中节 能技术之创新。 "单机破碎生产线"设计, 是破碎生产线技术领域中技术进步的新探索! 因 其节能效果显著, 所以, 也是一项重大的节能技术创新! The technical measure of the invention is to increase the frame quality m2. On the one hand, increasing the mass m2 of the frame can effectively reduce vibration and reduce vibration (ie, reduce v2); on the other hand, the moving jaw reciprocates, and the frame reciprocates (ie, vibrates), which generates vibration damping. Helps reduce vibration. In the present invention, the sieving not only does not consume work, but rather helps to dampen vibration. It is an innovation in energy-saving technology in the field of broken technology to use it as a way to create "profit". The design of "single crushing production line" is a new exploration of technological progress in the technical field of crushing production lines! Because of its remarkable energy-saving effect, it is also a major energy-saving technology innovation!
作为优选, 喂料厢体一侧下方通过支撑杆架设在基座上, 另一侧下方通过支 撑杆和弹簧的组合架设在台架上。  Preferably, the lower side of the feeding compartment is erected on the base by a support rod, and the lower side is erected on the gantry by a combination of a support rod and a spring.
破碎和喂料是破碎生产线中连接运行的重要设备, 这二种设备中都具有 "偏 心之轴" 。 破碎设备利用偏心轴产生破碎冲程, 完成破碎作业; 喂料机利用偏心 轴产生激振运动, 完成喂料作业。 设想将喂料设备寄生于破碎机, 借助破碎机的 "偏心轴"副作用 (激振力) 完成喂料筛分作业。  Crushing and feeding are important equipment for connection operation in the crushing line, both of which have an "eccentric axis". The crushing equipment uses the eccentric shaft to generate the crushing stroke to complete the crushing operation; the feeder uses the eccentric shaft to generate the exciting motion to complete the feeding operation. It is envisaged that the feeding equipment will be parasitized to the crusher, and the feeding and screening operation will be completed by the "eccentric shaft" side effect (exciting force) of the crusher.
本发明通过设置一用于承载破碎机的基座, 并将该基座通过弹性支撑机构支 撑起来, 再把喂料厢体架设在基座上 (喂料厢体出口应当与基座上承载的破碎机 破碎腔进口相适应) , 同时把振动厢体寄生设置在基座下方 (基座上承载的破碎 机破碎腔出口应当与振动厢体进口相适应) , 将喂料机和振动筛成为一体, 利用 破碎机破碎运动时产生的副作用 (破碎机偏心轴激振力) 完成喂料和筛分作业。  The invention provides a base for carrying the crusher, supports the base through an elastic support mechanism, and then mounts the feeding car body on the base (the feed car outlet should be carried on the base) The crusher inlet is adapted to the inlet), and the vibrating car body is parasitic under the base (the crusher outlet of the crusher carried on the base should be adapted to the inlet of the vibrating car body), and the feeder and the vibrating screen are integrated. , using the crusher to break the side of the movement (crusher eccentric shaft excitation force) to complete the feeding and screening operations.
作为优选, 喂料厢体一侧下方通过支撑杆同心或偏心铰接在所述破碎机构驱 动轴上, 另一侧下方通过支撑杆和弹簧的组合架设在台架上。  Preferably, the lower side of the feeding car body is hinged to the crushing mechanism drive shaft concentrically or eccentrically by a support rod, and the other side is erected on the gantry by a combination of a support rod and a spring.
本发明充分利用喂料机与破碎机主仆两机相依固定安装、 同步运行使用的现 实条件, 免去喂料机自身的激振器, 并不需配备独立的动力装置驱动, 而是增设 了一个 "万能性的接驳连杆装置 -同心铰接或者偏心铰接", 使其可以与不同的破 碎机接驳, 以借助主机 (破碎机) 驱动装置产生的激振功能, 来完成自身喂料作 业, 极大地简化了喂料机结构。  The invention fully utilizes the actual condition that the feeding machine and the main machine of the crusher are fixedly installed and used synchronously, and the exciter of the feeding machine itself is eliminated, and the independent power device driving is not required, but the additional device is added. A "universal connecting link device - concentric articulated or eccentric articulated" that allows it to be connected to different crushers to complete the feeding operation with the excitation function generated by the main unit (crusher) drive , greatly simplifying the structure of the feeder.
本发明巧妙地利用喂料机与破碎机 "相依固定安装, 同步运行使用" 的现实 条件, 撤除激振器而增设一个 "接驳连杆装置" , 并借助破碎机的动力装置完成 喂料作业。 这样, 使得喂料机变得非常简洁轻巧、 使用方便、 又经济实惠。 比较 而言,制造一个接驳连杆装置造价成本相对于制造一台激振器来说是微不足道的。 总之, 本发明极大地节省了破碎生产线的投入和运行成本, 并方便了设备的使用 与管理。 The invention skillfully utilizes the realistic condition that the feeder and the crusher are "depending on fixed installation and synchronous operation", removes the vibration exciter and adds a "connecting link device", and completes by means of the power device of the crusher. Feeding operation. In this way, the feeder becomes very compact, lightweight, easy to use and economical. In comparison, the cost of manufacturing a docking linkage is relatively insignificant relative to the manufacture of an exciter. In summary, the invention greatly saves the investment and operation cost of the crushing production line, and facilitates the use and management of the equipment.
作为优选, 破碎机为颚式破碎机, 颚式破碎机包括机架、 双曲柄摇杆机构和 传动装置;  Preferably, the crusher is a jaw crusher, and the jaw crusher comprises a frame, a double crank rocker mechanism and a transmission;
双曲柄摇杆机构包括前曲柄摇杆机构和后曲柄摇杆机构, 前曲柄摇杆机构包 括前动颚、 前肘板和前偏心驱动轴; 后曲柄摇杆机构包括后动颚、 后肘板和后偏 心驱动轴; 前、 后动颚分别枢接在前、 后偏心驱动轴上; 前肘板一端枢接在前动 颚后侧下方, 另一端枢接在后动颚前侧下方, 后肘板一端枢接在后动颚后侧下方, 另一端枢接在机架上;  The double crank rocker mechanism includes a front crank rocker mechanism and a rear crank rocker mechanism, and the front crank rocker mechanism includes a front movable jaw, a front bracket and a front eccentric drive shaft; the rear crank rocker mechanism includes a rear brake pedal and a rear toggle bracket And the rear eccentric drive shaft; the front and rear movable cymbals are respectively pivotally connected to the front and rear eccentric drive shafts; one end of the front toggle plate is pivotally connected under the front side of the front movable cymbal, and the other end is pivotally connected below the front side of the rear movable cymbal, One end of the bracket is pivotally connected to the lower side of the rear movable side, and the other end is pivotally connected to the frame;
传动装置包括前传动齿轮、 后传动齿轮和传动轮, 前传动齿轮和后传动齿轮 相啮合并与传动轮相连接, 前偏心驱动轴与前传动齿轮相连接, 后偏心驱动轴与 后传动齿轮相连接;  The transmission device includes a front transmission gear, a rear transmission gear and a transmission wheel. The front transmission gear and the rear transmission gear mesh with and are connected with the transmission wheel, the front eccentric drive shaft is connected with the front transmission gear, and the rear eccentric drive shaft and the rear transmission gear phase are Connection
前曲柄摇杆装置的前动颚上设置有形成侧部破碎腔的一组侧部破碎副, 侧部 破碎副包括上部动颚板、 下部动颚板、 上部定颚板和下部定颚板; 上部动颚板和 上部定颚板对峙形成上破碎腔, 下部动颚板和下部定颚板对峙形成下破碎腔。  The front crank of the front crank rocker device is provided with a set of side crushing pairs forming a side crushing chamber, and the side crushing pair comprises an upper moving jaw, a lower moving jaw, an upper fixing plate and a lower fixing plate; The upper moving plate and the upper fixed plate form an upper crushing chamber, and the lower moving plate and the lower fixed plate form a lower crushing cavity.
通过双轴双曲柄摇杆机构, 将前动颚下部运动变 "减力"为 "增力"后, 使 原来处于排放功能的行程 (指前动颚下部水平方向分运动) 改变为具有破碎功能 的冲程, 而排放功能也是在破碎过程中自然地顺承完成 (既是破碎冲程, 又是排 放行程) 。 前曲柄摇杆机构主要解决前动颚上部的破碎做功, 后曲柄摇杆机构主 要解决前动颚下部的破碎做功及排放物料。 使一台破碎机相当于具备了二级破碎 能力。 Through the two-axis double-crank rocker mechanism, the "lower force" of the front lower jaw is changed to "enhanced force", and the stroke that is originally in the discharge function (referring to the horizontal movement of the lower part of the front) is changed to have the breaking function. The stroke, and the discharge function is also naturally completed during the crushing process (both the crushing stroke and the discharge stroke). The front crank rocker mechanism mainly solves the crushing work in the upper part of the front moving jaw, and the rear crank rocker mechanism mainly solves the crushing work and the discharge material in the lower part of the front moving jaw. Make a crusher equivalent to a secondary crush ability.
作为优选, 前曲柄摇杆装置的前动颚底部设置有一组前底部破碎副, 前底部 破碎副包括前动锤板和前定锤板, 前动锤板和前定锤板对峙形成前底部破碎腔; 侧部破碎腔出口与前底部破碎腔进口导通相连;  Preferably, the front crankshaft of the front crank rocker device is provided with a set of front bottom crushing pairs, the front bottom crushing pair comprises a front moving hammer plate and a front fixed hammer plate, and the front moving hammer plate and the front fixed hammer plate form a front bottom broken. a cavity; the outlet of the side crushing chamber is connected to the inlet of the front bottom crushing chamber;
前动锤板和前定锤板上均设置有呈网状结构布置的网孔。  The front hammer plate and the front hammer plate are each provided with a mesh arranged in a mesh structure.
作为上述方案的替换方案, 后曲柄摇杆装置的后动颚底部设置有一组后底部 破碎副, 后底部破碎副包括后动锤板和后定锤板, 后动锤板和后定锤板对峙形成 后底部破碎腔;  As an alternative to the above solution, the rear crank base of the rear crank rocker device is provided with a set of rear bottom crushing pairs, and the rear bottom crushing pair includes a rear moving hammer plate and a rear fixed hammer plate, and the rear moving hammer plate and the rear fixed hammer plate face each other. Forming a rear bottom crushing chamber;
侧部破碎腔出口与后底部破碎腔进口导通相连, 侧部破碎腔出口与后底部破 碎腔进口两者连通区处设置有筛条;  The outlet of the side crushing chamber is connected to the inlet of the bottom bottom crushing chamber, and the connecting portion of the side crushing chamber outlet and the rear bottom crushing chamber inlet is provided with a sieve strip;
后动锤板和后定锤板上均设置有呈网状结构布置的网孔。  A mesh arranged in a mesh structure is disposed on both the rear hammer plate and the rear hammer plate.
作为上述方案的替换方案, 前曲柄摇杆装置的前动颚底部设置有一组前底部 破碎副, 前底部破碎副包括前动锤板和前定锤板, 前动锤板和前定锤板对峙形成 前底部破碎腔;  As an alternative to the above solution, the front crank base of the front crank rocker device is provided with a set of front bottom crushing pairs, and the front bottom crushing pair includes a front moving hammer plate and a front fixed hammer plate, and the front moving hammer plate and the front fixed hammer plate face each other. Forming a front bottom crushing cavity;
后曲柄摇杆装置的后动颚底部设置有一组后底部破碎副, 后底部破碎副包括 后动锤板和后定锤板, 后动锤板和后定锤板对峙形成后底部破碎腔;  The rear cranking device of the rear crank rocker device is provided with a set of rear bottom crushing pairs, the rear bottom crushing pair comprises a rear moving hammer plate and a rear fixed hammer plate, and the rear moving hammer plate and the rear fixed hammer plate form a rear bottom crushing cavity;
侧部破碎腔、 前部破碎腔和后底部破碎腔依次导通相连,  The side crushing chamber, the front crushing chamber and the rear bottom crushing chamber are connected in turn,
前动锤板、 前定锤板、 后动锤板和后定锤板上均设置有呈网状结构布置的网 孔。  A mesh having a mesh structure is disposed on the front hammer plate, the front hammer plate, the rear hammer plate, and the rear hammer plate.
本发明适合在颚破底部运用锤冲破。 a.颚破的动颚底部空间刚好能设置锤冲 破的腔型, 这样可更充分地利用了颚破的结构空间; b.动颚本身就是理想的锤冲 破的动锤 (因质量大) ; c.动颚的回转运动已完成了锤冲破动锤的提升运动, 二 者合一, 省功; d.因锤冲破适合大破碎比打细料, 颚破破碎腔与锤破破碎腔相连 贝 The invention is suitable for hammering through the bottom of the smashed bottom. a. The broken bottom space can just set the cavity shape that the hammer breaks, so that the broken structure space can be more fully utilized; b. The moving hammer itself is the ideal hammer hammer (because of the large mass); c. The rotary motion of the hammer has completed the lifting movement of the hammer hammer, 2 Integral, save power; d. Because the hammer is broken, it is suitable for large crushing than fine material, and the broken broken cavity is connected with the broken broken cavity.
本发明运用动颚重力参与破碎的机理也是本发明重要的特色之一。 这里所说 的重力是指垂直地心的重力 (不是零部件的重量参与破碎, 零部件的重量参与破 碎是很普通的, 如颚破的动颚、 锤破的锤头、 反击破的锤板等等) 。 这一特征是 所有破碎机当中唯一的。  The mechanism of the invention utilizing the dynamic gravity to participate in the crushing is also one of the important features of the present invention. The gravity mentioned here refers to the gravity of the vertical center of the earth (not the weight of the parts involved in the crushing, the weight of the parts involved in the crushing is very common, such as broken smashing, hammered hammer, counter-breaking hammer and many more) . This feature is unique among all crushers.
上述底部破碎腔的增设原理在于:  The addition principle of the above bottom crushing chamber is as follows:
( 1 ) 冲床原理, 本发明的破碎机结构从力学原理上看是一个曲柄连杆机构, 曲柄驱动轴是曲柄, 重锤是连杆, 且破碎作功时曲柄正好处在小角位置, 运用 "小 角增力"力学原理, 它能放大破碎力。 例如, 机床中的冲床就是运用曲柄 "小角 增力"的原理, 使只有几百公斤重的活块能产生上百吨的冲力, 来完成冲件加工。  (1) Punching principle, the structure of the crusher of the present invention is a crank-link mechanism from the mechanical principle, the crank drive shaft is a crank, the weight is a connecting rod, and the crank is good at a small angular position when the work is broken, using " The small angle enhances the "mechanical principle, which can amplify the crushing force. For example, the punching machine in the machine tool uses the principle of crank "small angle boosting force", so that a block of only a few hundred kilograms can generate hundreds of tons of momentum to complete the punching process.
( 2 ) 气锤原理, 本发明的破碎机结构从动力学原理看, 本质上是一个气锤, 由于气锤质量很大, 当曲柄把重锤拉到上至点时, 大质量的重锤获得了势能, 当 曲柄把重锤拉到下至点, 势能释放出巨大的动能, 这动能是重锤质量的几倍, 这 一动能 (还要加上重锤本身重力) 用作为破碎力, 是十分有利的。 由上可知, 冲 力与动能这两项, 就其单独一项就已经具有很大的破碎力了, 而两者合在一起则 更大了, 所以锤冲破碎机可以说是破碎机当中具有超大破碎力的佼佼者。  (2) The principle of the air hammer, the structure of the crusher of the present invention is essentially an air hammer from the principle of dynamics. Due to the large mass of the hammer, when the crank pulls the hammer up to the point, the mass of the hammer The potential energy is obtained. When the crank pulls the hammer down to the point, the potential energy releases a huge kinetic energy, which is several times the mass of the weight. This kinetic energy (plus the weight of the weight itself) is used as the breaking force. It is very advantageous. It can be seen from the above that the two forces, impulse and kinetic energy, already have a large crushing force on their own, and the two together are even larger, so the hammer crusher can be said to be super large in the crusher. The leader of the crushing force.
底部破碎腔运用重力参与破碎的机理,这里说的重力是指垂直地心的重力(不 是零部件的重量参与破碎, 零部件的重量参与破碎是很普遍的, 如颚破的动颚、 锤破的锤头、 反击破的锤板等等) 。 这一特征是所有破碎机当中唯一的。  The bottom crushing chamber uses the mechanism of gravity to participate in the crushing. The gravity here refers to the gravity of the vertical center of the earth (not the weight of the parts is involved in the crushing, and the weight of the parts is very common, such as breaking the hammer and breaking the hammer. Hammerhead, counterattack broken hammer board, etc.). This feature is unique among all crushers.
本发明具有以下有益效果:  The invention has the following beneficial effects:
1.简化了设备数量, 降低了制造成本 (撤除喂料机和振动筛激振器及其动力 配套后, 喂料机和振动筛的重量约减轻 3(Γ40%, 造价约降低 5(Γ60%) 。 1. Simplified equipment and reduced manufacturing costs (removal of feeder and vibrating shaker and its power After the matching, the weight of the feeder and vibrating screen is reduced by about 3 (Γ40%, and the cost is reduced by about 5 (Γ60%).
2. 节省设备自耗功。喂料机和振动筛设置激振器装置致结构庞大(用材大)、 自身架重, 自耗功约占 20%, 撤除激振器后, 除可省功 20%外, 还省略了两条输送 设备的投入成本和运行功耗。  2. Save equipment self-consumption. Feeder and vibrating screen set the exciter device to make the structure huge (large material), its own weight, self-consumption work accounted for about 20%, after removing the exciter, in addition to saving 20%, it also omitted two Input cost and operating power consumption of the conveying equipment.
3. 简化破碎生产线流程, 便于安装、 维护和保养。 喂料机和振动筛的故障约 90%发生在激振器总成, 撤除了激振器后(剩下的主要是厢体), 除更换磨损件外, 几乎不存在机械故障。  3. Simplify the process of crushing the production line for easy installation, maintenance and maintenance. About 90% of the failure of the feeder and shaker occurs in the exciter assembly. After the exciter is removed (the rest is mainly the car), there is almost no mechanical failure except for the replacement of the wear parts.
4.对老产品改造方便。  4. It is convenient to transform old products.
5.占地面积小。  5. Small footprint.
6.功能集中, 单机运行, 方便使用和管理。 附图说明  6. Function centralized, stand-alone operation, easy to use and manage. DRAWINGS
图 1为现有技术生产线的第一种结构示意图;  1 is a first structural schematic view of a prior art production line;
图 2为现有技术生产线的第二种结构示意图;  2 is a schematic view showing a second structure of a prior art production line;
图 3为现有技术生产线的第三种结构示意图;  3 is a schematic view showing a third structure of a prior art production line;
图 4为本发明的第一种结构示意图;  Figure 4 is a schematic view showing the first structure of the present invention;
图 5为本发明的第二种结构示意图;  Figure 5 is a schematic view showing the second structure of the present invention;
图 6为本发明的第三种结构示意图;  Figure 6 is a schematic view showing the third structure of the present invention;
图 7为本发明的第四种结构示意图;  Figure 7 is a fourth structural schematic view of the present invention;
图 8为本发明的第五种结构示意图;  Figure 8 is a fifth structural schematic view of the present invention;
图 9为本发明的第六种结构示意图;  Figure 9 is a sixth structural schematic view of the present invention;
图 10为本发明的第七种结构示意图;  Figure 10 is a schematic view showing the seventh structure of the present invention;
图 11为本发明的第八种结构示意图; 图 12为本发明台架和基座的结构示意图; Figure 11 is a schematic view showing the eighth structure of the present invention; Figure 12 is a schematic structural view of a gantry and a base of the present invention;
图 13为本发明弹性支撑机构的结构示意图;  Figure 13 is a schematic structural view of the elastic supporting mechanism of the present invention;
图 14为本发明振动厢体的结构示意图。  Figure 14 is a schematic view showing the structure of the vibrating body of the present invention.
图中: 1-机架, 2-基座, 3-台架, 4-振动厢体, 5-筛网, 6-弹簧, 7-喂料厢体, 8-支撑杆, 9-前动颚, 10-前肘板, 1 1-前偏心驱动轴, 12-后动颚, 13-后肘板, 14- 后偏心驱动轴, 15-前传动齿轮, 16-后传动齿轮, 17-传动轮, 18-上部动颚板, 19- 下部动颚板, 20-上部定颚板, 21-下部定颚板, 22-前动锤板, 23-前定锤板, 24-后 动锤板,25-后定锤板, 26-网孔, 27-筛条, 29-破碎机, 30-电机, 31-弹簧安装头, 32-安装头基座。  In the picture: 1-rack, 2-base, 3-stand, 4-vibration car, 5-screen, 6-spring, 7-feed compartment, 8-support bar, 9-front 颚, 10- front bracket, 1 1- front eccentric drive shaft, 12-rear 颚, 13- rear bracket, 14- rear eccentric drive shaft, 15- front drive gear, 16-rear drive gear, 17-drive wheel , 18- upper moving jaw, 19- lower moving jaw, 20- upper fixed jaw, 21-low fixed jaw, 22-forward hammer, 23-front hammer, 24-post hammer, 25-post hammer plate, 26-mesh, 27-sifter, 29-crusher, 30-motor, 31-spring mounting head, 32-mounting head base.
实现本发明的最佳方法下面通过实施例, 并结合附图, 对本发明的技术方案作 进一步具体的说明。  BEST MODE FOR CARRYING OUT THE INVENTION The technical solution of the present invention will be further specifically described below by way of embodiments with reference to the accompanying drawings.
实施例 1 :  Example 1
如图 4、 图 12和图 14所示, 一种单机破碎生产线, 包括喂料厢体 7、 破碎机构、 基座 2、 振动厢体 4和台架 3, 喂料厢体 7、 破碎机构、 基座 2和振动厢体 4自上而下结 合成一体。 破碎机构包括破碎机 29和电机 30, 破碎机 29为颚式破碎机 9。 振动厢体 4 内设置有 3层筛网 5。 振动厢体 4直接固定在基座 2下方, 振动厢体 4的进口与破碎机 破碎腔出口相适应。  As shown in FIG. 4, FIG. 12 and FIG. 14, a single machine crushing production line includes a feeding car body 7, a crushing mechanism, a base 2, a vibrating car body 4 and a gantry 3, a feeding car body 7, a crushing mechanism, The base 2 and the vibrating body 4 are integrated from top to bottom. The crushing mechanism includes a crusher 29 and a motor 30, and the crusher 29 is a jaw crusher 9. A three-layer screen 5 is disposed in the vibrating body 4. The vibrating body 4 is directly fixed under the susceptor 2, and the inlet of the vibrating body 4 is adapted to the outlet of the crushing chamber of the crusher.
如图 13所示, 基座 2通过弹性支撑机构设置在台架 3上; 弹性支撑机构包括竖向 支撑在基座 2和台架 3之间的弹簧组件以及横向限制在基座 2和台架 3之间的弹簧组 件。 弹簧组件包括有两弹簧座, 弹簧座进一步包括弹簧安装头 31和安装头基座 32, 弹簧安装头 31和安装头基座 32铰接相连, 两弹簧安装头 31之间连接一弹簧 6。  As shown in FIG. 13, the base 2 is disposed on the gantry 3 by an elastic support mechanism; the elastic support mechanism includes a spring assembly vertically supported between the base 2 and the gantry 3 and laterally constrained to the base 2 and the gantry Spring assembly between 3. The spring assembly includes two spring seats, and the spring seat further includes a spring mounting head 31 and a mounting head base 32. The spring mounting head 31 and the mounting head base 32 are hingedly connected, and a spring 6 is coupled between the two spring mounting heads 31.
喂料厢体 7—侧下方通过一支撑杆 8架设在基座 2上方,另一侧下方通过支撑杆 8 架设在台架 3上, 但该处支撑杆 8与喂料厢体 7下方之间设置有弹簧 6; 喂料厢体 7出 口与破碎机破碎腔进口相适应。 The feeding car body 7 - the lower side is erected above the base 2 by a support rod 8 and the support rod 8 is passed under the other side. It is erected on the gantry 3, but a spring 6 is arranged between the support rod 8 and the lower side of the feeding compartment 7; the outlet of the feeding compartment 7 is adapted to the inlet of the crushing chamber of the crusher.
实施例 2 :  Example 2:
如图 5所示, 破碎机 1为反击式破碎机 10。 其余同实施例 1。  As shown in Fig. 5, the crusher 1 is a impact crusher 10. The rest are the same as in the first embodiment.
实施例 3 :  Example 3:
如图 6所示, 破碎机 1为锤式破碎机 11。 其余同实施例 1。  As shown in Fig. 6, the crusher 1 is a hammer crusher 11. The rest are the same as in the first embodiment.
实施例 4:  Example 4:
如图 7所示, 破碎机 1为辊式破碎机 12。 其余同实施例 1。  As shown in Fig. 7, the crusher 1 is a roll crusher 12. The rest are the same as in the first embodiment.
实施例 5:  Example 5
如图 8所示, 喂料厢体 7—侧下方通过支撑杆 8同心铰接在破碎机构驱动轴上, 另一侧下方通过支撑杆 8架设在台架 3上,但该处支撑杆 8与喂料厢体 7下方之间设置 有弹簧 6; 喂料厢体 7出口与破碎机破碎腔进口相适应。 其余同实施例 1。  As shown in FIG. 8, the feeding car body 7 is flanked on the drive shaft of the crushing mechanism concentrically by the support rod 8, and the lower side is erected on the gantry 3 by the support rod 8, but the support rod 8 and the support are provided there. A spring 6 is disposed between the lower side of the tank body 7; the outlet of the feed car body 7 is adapted to the inlet of the crusher chamber of the crusher. The rest are the same as in the first embodiment.
实施例 6:  Example 6:
喂料厢体 7—侧下方通过支撑杆 8偏心铰接在破碎机构驱动轴上,另一侧下方通 过支撑杆 8架设在台架 3上, 但该处支撑杆 8与喂料厢体 7下方之间设置有弹簧 6; 喂 料厢体 7出口与破碎机破碎腔进口相适应。 其余同实施例 2。  The feeding car body 7 - the lower side is eccentrically hinged on the driving mechanism of the crushing mechanism by the support rod 8 , and the lower side is erected on the gantry 3 by the support rod 8 , but the supporting rod 8 and the feeding box body 7 are below A spring 6 is disposed therebetween; the outlet of the feed car 7 is adapted to the inlet of the crusher of the crusher. The rest are the same as in Embodiment 2.
实施例 7:  Example 7
如图 9所示, 破碎机 29为颚式破碎机, 颚式破碎机包括机架 1, 机架 1上设置有 前传动齿轮 15、 后传动齿轮 16、 传动轮 17、 前动颚 9、 前肘板 10、 前偏心驱动轴 11、 后动颚 12、 后肘板 13和后偏心驱动轴 14。 前传动齿轮 15和后传动齿轮 16相啮合并与 传动轮 17相连接, 前偏心驱动轴 11与前传动齿轮 15相连接, 后偏心驱动轴 14与后传 动齿轮 16相连接。 前动颚 9枢接在前偏心驱动轴 11上, 后动颚 12枢接在后偏心驱动 轴 14上。 前肘板 10—端枢接在前动颚 9后侧下方, 另一端枢接在后动颚 12前侧下方, 后肘板 13—端枢接在后动颚 12后侧下方, 另一端枢接在机架 1上。 As shown in FIG. 9, the crusher 29 is a jaw crusher, and the jaw crusher includes a frame 1, and the frame 1 is provided with a front drive gear 15, a rear drive gear 16, a drive wheel 17, a front drive 9, and a front The toggle plate 10, the front eccentric drive shaft 11, the rear movable cymbal 12, the rear toggle plate 13, and the rear eccentric drive shaft 14. The front transmission gear 15 and the rear transmission gear 16 mesh with and are coupled to the transmission wheel 17, the front eccentric drive shaft 11 is coupled to the front transmission gear 15, and the rear eccentric drive shaft 14 is coupled to the rear transmission gear 16. The front movable jaw 9 is pivotally connected to the front eccentric drive shaft 11, and the rear movable jaw 12 is pivotally connected to the rear eccentric drive. On the shaft 14. The front end of the front bracket is pivotally connected below the rear side of the front movable cymbal 9 , and the other end is pivotally connected below the front side of the rear movable cymbal 12 . The rear end of the rear toggle plate 13 is pivotally connected below the rear side of the rear movable cymbal 12 , and the other end pivots Connected to the rack 1.
前动颚 9侧部设置有上部动颚板 18和下部动颚板 19,机架 1上设置有对应的上部 定颚板 20和下部定颚板 21 ; 上部动颚板 18和上部定颚板 20对峙形成上破碎腔。 下部 动颚板 19和下部定颚板 21对峙形成下破碎腔。 上破碎腔和下破碎腔组成侧部破碎 腔。  The upper movable jaw 9 is provided with an upper movable plate 18 and a lower movable plate 19, and the frame 1 is provided with a corresponding upper fixed plate 20 and a lower fixed plate 21; the upper movable plate 18 and the upper fixed plate 20 pairs of cockroaches form a crushing cavity. The lower moving jaw 19 and the lower fixed jaw 21 form a lower crushing chamber. The upper crushing chamber and the lower crushing chamber constitute a side crushing chamber.
前动颚 9底部设置有一组前底部破碎副, 前底部破碎副包括前动锤板 22和前定 锤板 23, 前动锤板 22和前定锤板 23对峙形成前底部破碎腔;  The front bottom 颚 9 is provided with a set of front bottom crushing pairs, and the front bottom crushing pair includes a front moving hammer plate 22 and a front fixed hammer plate 23, and the front moving hammer plate 22 and the front fixed hammer plate 23 face each other to form a front bottom crushing chamber;
上破碎腔、 下破碎腔和前底部破碎腔进口依次导通相连。 其余同实施例 1。 实施例 8 :  The upper crushing chamber, the lower crushing chamber and the front bottom crushing chamber inlet are connected in turn. The rest are the same as in the first embodiment. Example 8:
如图 10所示, 后动颚 12底部设置有后动锤板 24, 机架 1上设置有对应的后定锤 板 25, 后动锤板 24和后定锤板 25对峙形成后底部破碎腔, 后动锤板 24和后定锤板 25 上均设置有呈网状结构布置的网孔 26。  As shown in FIG. 10, the bottom of the rear movable cymbal 12 is provided with a rear hammer plate 24, and the frame 1 is provided with a corresponding rear hammer plate 25, and the rear hammer plate 24 and the rear hammer plate 25 are opposite each other to form a rear bottom crushing chamber. The rear hammer plate 24 and the rear hammer plate 25 are each provided with a mesh hole 26 arranged in a mesh structure.
上破碎腔、 下破碎腔和后底部破碎腔依次相导通, 下破碎腔和后底部破碎腔之 间的连通区处底面上设置有筛条 27。 其余同实施例 7。  The upper crushing chamber, the lower crushing chamber and the rear bottom crushing chamber are sequentially turned on, and the screen strip 27 is disposed on the bottom surface of the connecting portion between the lower crushing chamber and the rear bottom crushing chamber. The rest are the same as in the embodiment 7.
实施例 9 :  Example 9:
如图 11所示, 前动颚 9底部设置有前动锤板 22, 机架 1上设置有对应的前定锤板 23, 前动锤板 22和前定锤板 23对峙形成前底部破碎腔, 前动锤板 22和前定锤板 23上 均设置有呈网状结构布置的网孔 26。  As shown in FIG. 11, the front movable hammer 9 is provided with a front hammer plate 22, and the frame 1 is provided with a corresponding front hammer plate 23, and the front hammer plate 22 and the front hammer plate 23 face each other to form a front bottom crushing chamber. The front hammer plate 22 and the front hammer plate 23 are each provided with a mesh hole 26 arranged in a mesh structure.
后动颚 12底部设置有后动锤板 24, 机架 1上设置有对应的后定锤板 25, 后动锤 板 24和后定锤板 25对峙形成后底部破碎腔,后动锤板 24和后定锤板 25上均设置有呈 网状结构布置的网孔 26。 上破碎腔、 下破碎腔、 前底部破碎腔和后底部破碎腔依次相导通, 下破碎腔和 前底部强之间的连通区处底面上设置有筛条 27。 The rear movable hammer 12 is provided with a rear hammer plate 24, and the frame 1 is provided with a corresponding rear hammer plate 25, and the rear hammer plate 24 and the rear hammer plate 25 are opposite to each other to form a rear bottom crushing chamber, and the rear hammer plate 24 is formed. A mesh 26 arranged in a mesh structure is disposed on each of the rear hammer plates 25. The upper crushing chamber, the lower crushing chamber, the front bottom crushing chamber and the rear bottom crushing chamber are sequentially turned on, and the screen strip 27 is disposed on the bottom surface of the connecting portion between the lower crushing chamber and the front bottom strong.
以上所述之实施例只为本发明之较佳实施例, 并非以此限制本发明的实施范 围, 故凡依本发明之形状、 原理所作的变化, 均应涵盖在本发明保护范围内。  The embodiments described above are only the preferred embodiments of the present invention, and are not intended to limit the scope of the present invention. The changes in the shapes and principles of the present invention are intended to be included within the scope of the present invention.

Claims

权利要求 Rights request
1. 一种单机破碎生产线, 其特征在于, 包括破碎机构、 基座、 振动厢体和台 架, 基座通过一弹性支撑机构设置在一台架上; 破碎机构、 基座和振动厢体自上而 下结合成一体; A single-machine crushing production line, comprising: a crushing mechanism, a base, a vibrating body and a gantry, wherein the base is disposed on a frame by an elastic supporting mechanism; the crushing mechanism, the base and the vibrating body Combine up and down into one;
振动厢体直接固定在基座下方, 振动厢体的进口与破碎机构破碎腔出口相适 应, 振动厢体内设置有筛网。  The vibrating car body is directly fixed under the base, and the inlet of the vibrating car body is adapted to the crushing chamber outlet of the crushing mechanism, and a screen mesh is arranged in the vibrating body.
2. 根据权利要求 1所述的单机破碎生产线, 其特征在于, 弹性支撑机构包括竖 向支撑在基座和台架之间的弹簧组件以及横向限制在基座和台架之间的弹簧组件; 弹簧组件包括有两弹簧座, 弹簧座进一步包括弹簧安装头和安装头基座, 弹簧 安装头和安装头基座铰接相连, 两弹簧安装头之间连接一弹簧。  2. The stand-alone crushing line of claim 1 wherein the resilient support mechanism comprises a spring assembly vertically supported between the base and the gantry and a spring assembly laterally constrained between the base and the gantry; The spring assembly includes two spring seats. The spring seat further includes a spring mounting head and a mounting head base. The spring mounting head and the mounting head base are hingedly connected, and a spring is connected between the two spring mounting heads.
3. 根据权利要求 1所述的单机破碎生产线, 其特征在于, 所述破碎机构包 括破碎机和电机,破碎机为颚式破碎机、反击式破碎机、锤式破碎机或辊式破碎机。  The stand-alone crushing line according to claim 1, wherein the crushing mechanism comprises a crusher and a motor, and the crusher is a jaw crusher, a impact crusher, a hammer crusher or a roller crusher.
4. 根据权利要求 1或 2或 3所述的单机破碎生产线, 其特征在于, 基座上侧还设 置有一喂料厢体, 所述喂料厢体出口与所述破碎机构破碎腔进口相适应。  The single-machine crushing production line according to claim 1 or 2 or 3, wherein a feeding car body is further disposed on the upper side of the base, and the feeding car body outlet is adapted to the crushing chamber inlet of the crushing mechanism. .
5. 根据权利要求 4所述的单机破碎生产线, 其特征在于, 喂料厢体一侧下方通 过支撑杆架设在基座上, 另一侧下方通过支撑杆和弹簧的组合架设在台架上。  The stand-alone crushing production line according to claim 4, wherein one side of the feeding car body is erected on the base through a support rod, and the other side is erected on the gantry by a combination of a support rod and a spring.
6. 根据权利要求 4所述的单机破碎生产线, 其特征在于, 喂料厢体一侧下方通 过支撑杆同心或偏心铰接在所述破碎机构驱动轴上, 另一侧下方通过支撑杆和弹簧 的组合架设在台架上。  6. The single-machine crushing production line according to claim 4, wherein one side of the feeding car body is hinged to the driving shaft of the crushing mechanism concentrically or eccentrically by a support rod, and the support shaft and the spring are passed under the other side. The combination is mounted on a stand.
7. 根据权利要求 1或 2或 3所述的单机破碎生产线, 其特征在于, 破碎机为颚式 破碎机, 颚式破碎机包括机架、 双曲柄摇杆机构和传动装置;  7. The single crushing production line according to claim 1 or 2 or 3, wherein the crusher is a jaw crusher, the jaw crusher comprises a frame, a double crank rocker mechanism and a transmission;
双曲柄摇杆机构包括前曲柄摇杆机构和后曲柄摇杆机构,前曲柄摇杆机构包括 前动颚、 前肘板和前偏心驱动轴; 后曲柄摇杆机构包括后动颚、 后肘板和后偏心驱 动轴; 前、 后动颚分别枢接在前、 后偏心驱动轴上; 前肘板一端枢接在前动颚后侧 下方, 另一端枢接在后动颚前侧下方, 后肘板一端枢接在后动颚后侧下方, 另一端 枢接在机架上; The double crank rocker mechanism includes a front crank rocker mechanism and a rear crank rocker mechanism, and the front crank rocker mechanism includes The front crankshaft, the front toggle plate and the front eccentric drive shaft; the rear crank rocker mechanism includes a rear movable cymbal, a rear toggle plate and a rear eccentric drive shaft; the front and rear movable cymbals are respectively pivotally connected to the front and rear eccentric drive shafts; One end of the bracket is pivotally connected to the lower side of the front movable side, and the other end is pivotally connected to the lower side of the rear movable side. One end of the rear bracket is pivotally connected to the rear side of the rear movable side, and the other end is pivotally connected to the frame;
传动装置包括前传动齿轮、 后传动齿轮和传动轮, 前传动齿轮和后传动齿轮相 啮合并与传动轮相连接, 前偏心驱动轴与前传动齿轮相连接, 后偏心驱动轴与后传 动齿轮相连接;  The transmission device includes a front transmission gear, a rear transmission gear and a transmission wheel. The front transmission gear and the rear transmission gear mesh with and are connected with the transmission wheel, the front eccentric drive shaft is connected with the front transmission gear, and the rear eccentric drive shaft and the rear transmission gear phase are Connection
前曲柄摇杆装置的前动颚上设置有形成侧部破碎腔的一组侧部破碎副,侧部破 碎副包括上部动颚板、 下部动颚板、 上部定颚板和下部定颚板; 上部动颚板和上部 定颚板对峙形成上破碎腔, 下部动颚板和下部定颚板对峙形成下破碎腔。  The front crank of the front crank rocker device is provided with a set of side crushing pairs forming a side crushing chamber, and the side crushing pair comprises an upper moving jaw, a lower moving jaw, an upper fixing plate and a lower fixing plate; The upper moving plate and the upper fixed plate form an upper crushing chamber, and the lower moving plate and the lower fixed plate form a lower crushing cavity.
8. 根据权利要求 7所述的单机破碎生产线, 其特征在于, 前曲柄摇杆装置的前 动颚底部设置有一组前底部破碎副, 前底部破碎副包括前动锤板和前定锤板, 前动 锤板和前定锤板对峙形成前底部破碎腔;  8. The single-machine crushing production line according to claim 7, wherein a front cranking bottom portion of the front crank rocker device is provided with a set of front bottom crushing pairs, and the front bottom crushing pair includes a front moving hammer plate and a front fixed hammer plate. The front moving hammer plate and the front fixed hammer plate form a front bottom crushing chamber;
侧部破碎腔出口与前底部破碎腔进口导通相连;  The outlet of the side crushing chamber is connected to the inlet of the front bottom crushing chamber;
前动锤板和前定锤板上均设置有呈网状结构布置的网孔。  The front hammer plate and the front hammer plate are each provided with a mesh arranged in a mesh structure.
9. 根据权利要求 7所述的单机破碎生产线, 其特征在于, 后曲柄摇杆装置的后 动颚底部设置有一组后底部破碎副, 后底部破碎副包括后动锤板和后定锤板, 后动 锤板和后定锤板对峙形成后底部破碎腔;  9. The single-machine crushing production line according to claim 7, wherein a rear bottom crushing pair is disposed at a bottom of the rear cranking of the rear crank rocker device, and a rear bottom crushing pair includes a rear moving hammer plate and a rear fixed hammer plate. The rear moving hammer plate and the rear fixed hammer plate form a rear bottom crushing cavity;
侧部破碎腔出口与后底部破碎腔进口导通相连,侧部破碎腔出口与后底部破碎 腔进口两者连通区处设置有筛条;  The outlet of the side crushing chamber is connected to the inlet of the bottom bottom crushing chamber, and the connecting portion of the side crushing chamber outlet and the rear bottom crushing chamber inlet is provided with a sieve strip;
后动锤板和后定锤板上均设置有呈网状结构布置的网孔。  A mesh arranged in a mesh structure is disposed on both the rear hammer plate and the rear hammer plate.
10. 根据权利要求 7所述的单机破碎生产线, 其特征在于, 前曲柄摇杆装置的 前动颚底部设置有一组前底部破碎副, 前底部破碎副包括前动锤板和前定锤板, 前 动锤板和前定锤板对峙形成前底部破碎腔; 10. The stand-alone crushing line according to claim 7, wherein the front crank rocker device The front bottom of the movable jaw is provided with a set of front bottom crushing pairs, the front bottom crushing pair includes a front moving hammer plate and a front fixed hammer plate, and the front moving hammer plate and the front fixed hammer plate form a front bottom crushing cavity;
后曲柄摇杆装置的后动颚底部设置有一组后底部破碎副,后底部破碎副包括后 动锤板和后定锤板, 后动锤板和后定锤板对峙形成后底部破碎腔;  The rear cranking device of the rear crank rocker device is provided with a set of rear bottom crushing pairs, the rear bottom crushing pair includes a rear moving hammer plate and a rear fixed hammer plate, and the rear moving hammer plate and the rear fixed hammer plate form a rear bottom crushing cavity;
侧部破碎腔、 前部破碎腔和后底部破碎腔依次导通相连,  The side crushing chamber, the front crushing chamber and the rear bottom crushing chamber are connected in turn,
前动锤板、前定锤板、后动锤板和后定锤板上均设置有呈网状结构布置的网孔。  The front hammer plate, the front fixed hammer plate, the rear hammer plate and the rear fixed hammer plate are each provided with a mesh arranged in a mesh structure.
PCT/CN2012/083038 2011-10-17 2012-10-16 Single-machine crushing production line WO2013056641A1 (en)

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