CN202845144U - Energy-saving single-unit crushing production line - Google Patents
Energy-saving single-unit crushing production line Download PDFInfo
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- CN202845144U CN202845144U CN 201220548950 CN201220548950U CN202845144U CN 202845144 U CN202845144 U CN 202845144U CN 201220548950 CN201220548950 CN 201220548950 CN 201220548950 U CN201220548950 U CN 201220548950U CN 202845144 U CN202845144 U CN 202845144U
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- crushing
- feeding
- production line
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Abstract
The utility model discloses an energy-saving single-unit crushing production line. According to the production line, a feeding container, a crushing mechanism, a base and a vibration container are combined to form a whole body from top to bottom, wherein the base is arranged on a stand through an elastic supporting mechanism; the feeding container is erected above the base through a supporting rod; an outlet of the feeding container is matched with an inlet of a crushing cavity of the crushing mechanism; the vibration container is directly fixed below the base; an inlet of the vibration container is matched with an outlet of the crushing cavity of the crushing mechanism; and a plurality of screen layers are arranged in the vibration container. An eccentric shaft of crusher equipment, a feeder, a shock excitation shaft in vibrating screen equipment are coaxially designed into the energy-saving single-unit crushing production line, and total operations of feeding, crushing, conveying and screening are finished by a single unit. The high energy consumption during conveying and screening is completely avoided, total operation of the production line are finished by utilizing vibration defects generated by a crushing motion of a crusher, and the defects are changed into advantages.
Description
Technical field
The utility model relates to the mining machinery technical field, more specifically says a kind of energy saving single machine crushing production line.
Background technology
Feeding, fragmentation and screening are the most basic, prevailing operations in the mining machinery field.
Feeding, fragmentation and screening have a common structure feature, and namely they all contain the main shaft of an eccentric setting.This main shaft claims " driving shaft " in broken structure, claim " driving shaft " in feeding, screening structure.The function of driving shaft is to make disintegrating machine produce broken stroke, thereby effectively broken; The function of driving shaft is to make feeding machine, vibratory sieve produce exciting force, thus effectively feeding and screening.Three's function is different, but its structure all has points of resemblance, and namely all has " eccentric structure ".
In the prior art, feeding, fragmentation and screening operation are finished by the equipment of three platform independent respectively, and connect to finish logistics operation with a conveyer, the part in the composition production procedure (feeding---fragmentation---conveying----screening).The result of design and layout is like this:
(1), need with feeding machine, disintegrating machine, conveyer and four equipment of vibratory sieve, cost is high;
(2), floor space is very large because conveyer has one to carry upper limit angle (be generally＜18 °, angle is crossed the conference blanking), and broken, screening plant and support thereof have certain height, therefore every conveyor lengths all reaches 20-35m.Whole crushing production line is just very huge, and floor space is naturally very large.
(3), the equipment installation and operation that must space out, be not easy to the unified management of using;
(4), must finish logistics transportation with conveyer between equipment and the equipment, increased input cost and the operation power consumption of conveying equipment.
The utility model content
The utility model purpose is to remedy the above-mentioned deficiency of prior art, provide a kind of take up an area little, cost is low, power consumption is economized, use the energy saving single machine crushing production line of convenient management.
In order to reach above purpose, the utility model is achieved through the following technical solutions: a kind of energy saving single machine crushing production line, it is characterized in that, and comprise feeding envelope, vibration envelope, crushing mechanism, pedestal and stand,
Described feeding envelope, crushing mechanism, pedestal and vibration envelope are combined into one from top to bottom;
Pedestal is arranged on the stand by an elastic supporting mechanism;
Described feeding envelope is located at the pedestal top by a bracing member, and the outlet of feeding envelope adapts with the import of crushing mechanism crusher chamber;
Described vibration envelope directly is fixed on the pedestal below, and the import of vibration envelope and the outlet of crushing mechanism crusher chamber adapt, and are provided with some layers of screen cloth in the vibration envelope.
As preferably, described crushing mechanism comprises disintegrating machine and motor, and disintegrating machine can be jaw crusher, impact breaker, hammer mill or kibbler roll.
As preferably, be provided with disintegrating machine mount pad and motor mount on the pedestal.
As preferably, described elastic supporting mechanism comprises the spring of vertical supporting between pedestal and stand.
As preferably, described elastic supporting mechanism also comprises the spring that laterally is limited between pedestal and the stand.
As preferably, the screen cloth in the vibration envelope is 1 to 4 layer.
The utility model has four large primary structure features:
1. pedestal is set, with frame (disintegrating machine) and vibration envelope be combined as a whole (above and below that is connected to pedestal);
2. the feeding envelope is arranged on the disintegrating machine top;
3. pedestal is connected on the stand by elastic supporting mechanism;
4. the vibration envelope directly is fixed on the pedestal below.
Of the present utility model opening one's minds is:
(1) general plotting: feeding equipment, disintegrating apparatus and screening plant are the suitable visual plants that connects operation in the crushing production line, and its core component all contains " driving shaft ".It is one that imagination closes three with feeding, fragmentation and three equipment that sieve, share on " driving shaft axle ", be designed to " the energy saving single machine crushing production line " of feeding, fragmentation, screening one, utilize same " driving shaft ", finish whole operations of crushing production line feeding, fragmentation, conveying and screening.
(2) details design: be divided into following three kinds of situations:
1, the first situation, the driving shaft of feeding machine (as shown in Figure 1) and vibratory sieve (as shown in Figure 3) is eccentric structure, and the driving shaft of disintegrating apparatus has eccentric structure and two kinds of eccentric structures not.
In all disintegrating machine kinds, only have the driving shaft of jaw crusher to have eccentric structure (as shown in Figure 2), all the other (such as reaction type, bevel-type, roll-type, circular cone type and impact types etc.) all do not contain eccentric structure.The utility model is best " crushing production line " with the jaw crusher that contains the eccentric structure driving shaft, although other kind disintegrating machines do not have the eccentric structure driving shaft, but also have certain vibration force, increase eccentric force such as need, can increase eccentric block at its drive.
2, the second situation, the driving shaft of feeding machine and vibratory sieve have single shaft, twin shaft and three kinds of structures of three axles; (impact breaker only has single axle and disintegrating machine only has single shaft and two kinds of structures of twin shaft; Jaw formula, circular cone type, kibbler roll have single axle and two kinds of structures of twin axle).
Disintegrating machine is after feeding machine, vibratory sieve are combined, and its axis structure different-effect also is not quite similar:
(1). the single-shaft configuration formula, owing to there not being the direction of excitation angle, screen cloth needs oblique setting, in order to utilize gravity to produce flow direction of material (the Uniaxle excitation feeding is the exciting effect of circular motion track with the screening generation);
(2). cross-compound arrangement formula (using gear drive, the synchronous backward running), because vibrating direction angle is arranged, screen cloth can be horizontally disposed with (the two-axle vibration exciting feeding is the exciting effect of straight-line trajectory with the screening generation);
(3). the three-axis structure formula, feeding and vibratory sieve have the triple axle structure, and various disintegrating machines are without the triple axle structure, but another innovation bright spot of the present utility model is: with the cross-compound arrangement formula of feeding machine and vibratory sieve be designed to eccentric structure small one and large one, can produce equally the effect (screening of three axle excitings produce be the exciting effect of elliptical trajectory) of three-axis structure formula.
3, the third situation, the driving shaft of feeding machine and vibratory sieve is horizontal, horizontal and vertical (jaw formula, bevel-type, roll-type and impact breaker are horizontal type structure and the disintegrating machine driving shaft divides; Circular cone type and impact crusher are vertical structure), no matter horizontal or vertical, disintegrating machine has vibration, can be designed to " broken screen(ing) machine " of the present utility model.But vertical type driving shaft does not have eccentric structure, as strengthening exciting force, cone crusher can arrange eccentric block (power transmission shaft is horizontal) at power transmission shaft, and impact crusher does not have the power transmission shaft of horizontal type structure, can eccentric block be set at motor wheel, to increase eccentricity excitation power.
Implementing measure of the present utility model is: by a pedestal is set, disintegrating machine is arranged on the pedestal top, then 1, the core component of feeding machine " vibrator " is removed, remaining " feeding casing " is arranged on disintegrating machine top (outlet of feeding envelope is connected with crusher feed-inlet); 2, the core component of vibratory sieve " vibrator " is also removed, remaining " vibration casing " is arranged on pedestal below (the vibratory sieve discharging opening is connected with the vibratory sieve upstream extremity), feeding envelope, disintegrating machine and three of vibration envelopes are connected.
Like this, " driving shaft " of disintegrating machine (no matter being single shaft or twin shaft) also is " driving shaft " of feeding machine, vibratory sieve simultaneously, has jointly and finishes " feeding ", " fragmentation " and " screening " three required functions of operation.
Core technology of the present utility model replaces prior art, routine " multimachine combination expansion " or " multicomputer intersection Chinese style " crushing production line with the design of " the multi-functional Nei Shengshi of unit " crushing production line.
The technical measures of giving birth in its function are with " driving shaft " in " driving shaft " in the crusher and feeding machine and the vibratory sieve equipment, " coaxial " is designed to " energy saving single machine crushing production line ", finished whole operations of feeding, fragmentation, conveying and screening by unit.It has many technological highlights:
1, one of bright spot is moved together the vibratory sieve that originally is in the feeding machine first of the production line and is in the tail of production line to (version one on the other), the compactness of visible the utility model structure;
2, two of bright spot, realized that the variation of disintegrating machine is selected (broken such as the jaw formula, roll-type is broken or counterattack broken etc.), and multifunction development (broken such as the dual-spindle dual-crank rocker mechanism jaw, as to have two-stage, three grades of crushing functions and the function etc. of sieving midway);
3, three of bright spot, to give birth to owing in the utility model all functions are all in same equipment, logistics is accomplished without any letup, and finishes along holding, and has exempted the conveyer between all each functions;
4, four of bright spot, significantly energy-conservation, the feeding in the utility model and screening two large functions are good not from wasted work but utilize disintegrating machine remained shock " wasted energy ", especially jaw crusher.
The most significant functional character of the utility model is to have simplified number of devices (it is that feeding machine, disintegrating machine, vibratory sieve and conveyer close four), reduced manufacturing cost (remove the vibrator of feeding machine and vibratory sieve and power thereof supporting after, the weight of feeding machine and vibratory sieve approximately alleviates 30～40%, and cost approximately reduces by 50～60%).
" energy saving single machine crushing production line " design is broken, feeding and material sieving technology field, and even the new exploration of technological progress in the crushing production line technical field, because of its energy-saving effect remarkable, so, also be simultaneously a great power-saving technology innovation!
Except above remarkable result, the utility model also has following beneficial effect:
1. saving equipment is from wasted work.Feeding machine and vibratory sieve arrange exciter apparatus and cause huge structure (large with material), heavy from stature, account for 20% from wasted work, remove vibrator after, except can economizing merit 20%, also omitted input cost and the operation power consumption of two conveying equipments.
What use such as the utility model is jaw crusher, then can fully use broken self eccentricity excitation of jaw, and energy-saving effect is more remarkable.Vibration originally is the broken drawback of jaw, and the utility model becomes " fraud " and is " profit ", both finishes in the lump " feeding, screening " operation, plays again " weakening " effect.
2. simplify the crushing production line flow process, be convenient to installation, care and maintenance.The fault of feeding machine and vibratory sieve approximately 90% occurs in the vibrator assembly, removed vibrator after (only remaining envelope), except changing wear-out part, have hardly mechanical breakdown.
3. convenient to the old product transformation.
4. floor space is little.
5. function is concentrated, and unit operation conveniently uses and manages.
Description of drawings
Fig. 1 is prior art feeding machine structural representation;
Fig. 2 is the structural representation of prior art disintegrating machine;
Fig. 3 is the structural representation of prior art one-eccentric rotor type vibrator vibratory sieve;
Fig. 4 is a kind of structural representation that the utility model contains jaw crusher;
Fig. 5 is a kind of structural representation that the utility model contains impact breaker;
Fig. 6 is a kind of structural representation that the utility model contains hammer mill;
Fig. 7 is a kind of structural representation that the utility model contains kibbler roll;
Fig. 8 is a kind of structural representation of the utility model elastic supporting mechanism;
Fig. 9 is the another kind of structural representation of the utility model elastic supporting mechanism;
Figure 10 is the structural representation of the utility model vibration envelope;
Figure 11 is the another kind of structural representation that the utility model contains jaw crusher;
Figure 12 is the another kind of structural representation that the utility model contains impact breaker;
Figure 13 is the another kind of structural representation that the utility model contains hammer mill;
Figure 14 is the another kind of structural representation that the utility model contains kibbler roll.
Among the figure: the 1-disintegrating machine, the 2-pedestal, the 3-stand, 4-vibrates envelope, 5-screen cloth, the 6-spring, 7-disintegrating machine mount pad, 8-motor mount, 9-jaw crusher, 10-impact breaker, the 11-hammer mill, 12-kibbler roll, 13-motor, 14-feeding envelope, 15-support bar.
The specific embodiment
Below in conjunction with drawings and Examples the utility model is further described.
Embodiment 1: as shown in Figure 4, a kind of energy saving single machine crushing production line comprises feeding envelope 14, crushing mechanism, pedestal 2, vibration envelope 4 and stand 3, and feeding envelope 14, crushing mechanism, pedestal 2 and vibration envelope 4 are combined into one from top to bottom.Crushing mechanism comprises disintegrating machine 1 and motor 13, and disintegrating machine 1 is jaw crusher 9.
As shown in Figure 8, pedestal 2 is arranged on the stand 3 by elastic supporting mechanism; Elastic supporting mechanism comprise vertical supporting the spring 6 between pedestal 2 and the stand 3 and laterally be limited in pedestal 2 and stand 3 between spring 6.Be provided with disintegrating machine mount pad 7 and motor mount 8 on the pedestal 2.
As shown in figure 10, feeding envelope 14 is erected at pedestal 2 tops by a support bar 15, and 14 outlets of feeding envelope adapt with the crushing chamber of crusher import.
Embodiment 2: as shown in Figure 9, pedestal 2 is arranged on the stand 3 by elastic supporting mechanism; Elastic supporting mechanism comprises the spring 6 of vertical supporting between pedestal 2 and stand 3.
All the other are with embodiment 1.
Embodiment 3: as shown in Figure 5, disintegrating machine 1 is impact breaker 10.
All the other are with embodiment 1.
Embodiment 4: as shown in Figure 6, disintegrating machine 1 is hammer mill 11.
All the other are with embodiment 1.
Embodiment 5: as shown in Figure 7, disintegrating machine 1 is kibbler roll 12.
All the other are with embodiment 1.
Embodiment 6: as shown in figure 11, feeding envelope 14 1 side-lowers are erected at pedestal 2 tops by a support bar 15, and the opposite side below is erected on the stand 3 by support bar 15, but is provided with spring 6 between this place's support bar 15 and feeding envelope 14 belows; 14 outlets of feeding envelope adapt with the crushing chamber of crusher import.
All the other are with embodiment 1.
Embodiment 7: as shown in figure 12, feeding envelope 14 1 side-lowers are erected at pedestal 2 tops by a support bar 15, and the opposite side below is erected on the stand 3 by support bar 15, but is provided with spring 6 between this place's support bar 15 and feeding envelope 14 belows; 14 outlets of feeding envelope adapt with the crushing chamber of crusher import.
All the other are with embodiment 3.
Embodiment 8: as shown in figure 13, feeding envelope 14 1 side-lowers are erected at pedestal 2 tops by a support bar 15, and the opposite side below is erected on the stand 3 by support bar 15, but is provided with spring 6 between this place's support bar 15 and feeding envelope 14 belows; 14 outlets of feeding envelope adapt with the crushing chamber of crusher import.
All the other are with embodiment 4.
Embodiment 9: as shown in figure 14, feeding envelope 14 1 side-lowers are erected at pedestal 2 tops by a support bar 15, and the opposite side below is erected on the stand 3 by support bar 15, but is provided with spring 6 between this place's support bar 15 and feeding envelope 14 belows; 14 outlets of feeding envelope adapt with the crushing chamber of crusher import.
All the other are with embodiment 5.
The embodiment of the above is the preferred embodiment of the utility model only, is not to limit practical range of the present utility model with this, therefore the variation that all shapes according to the utility model, principle are done all should be encompassed in the protection domain of the present utility model.
Claims (6)
1. an energy saving single machine crushing production line is characterized in that, comprises feeding envelope, vibration envelope, crushing mechanism, pedestal and stand,
Described feeding envelope, crushing mechanism, pedestal and vibration envelope are combined into one from top to bottom;
Pedestal is arranged on the stand by an elastic supporting mechanism;
Described feeding envelope is located at the pedestal top by a bracing member, and the outlet of feeding envelope adapts with the import of crushing mechanism crusher chamber;
Described vibration envelope directly is fixed on the pedestal below, and the import of vibration envelope and the outlet of crushing mechanism crusher chamber adapt, and are provided with some layers of screen cloth in the vibration envelope.
2. energy saving single machine crushing production line according to claim 1 is characterized in that, described crushing mechanism comprises disintegrating machine and motor, and disintegrating machine can be jaw crusher, impact breaker, hammer mill or kibbler roll.
3. energy saving single machine crushing production line according to claim 1 and 2 is characterized in that, is provided with disintegrating machine mount pad and motor mount on the pedestal.
4. energy saving single machine crushing production line according to claim 1 is characterized in that, described elastic supporting mechanism comprises the spring of vertical supporting between pedestal and stand.
5. energy saving single machine crushing production line according to claim 4 is characterized in that, described elastic supporting mechanism also comprises the spring that laterally is limited between pedestal and the stand.
6. according to claim 1 or 4 or 5 described energy saving single machine crushing production lines, it is characterized in that, the screen cloth in the vibration envelope is 1 to 4 layer.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220548950 CN202845144U (en) | 2012-10-16 | 2012-10-16 | Energy-saving single-unit crushing production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220548950 CN202845144U (en) | 2012-10-16 | 2012-10-16 | Energy-saving single-unit crushing production line |
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| Publication Number | Publication Date |
|---|---|
| CN202845144U true CN202845144U (en) | 2013-04-03 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN 201220548950 Expired - Fee Related CN202845144U (en) | 2012-10-16 | 2012-10-16 | Energy-saving single-unit crushing production line |
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| Country | Link |
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| CN (1) | CN202845144U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103721821A (en) * | 2012-10-16 | 2014-04-16 | 义乌市黑白矿山机械有限公司 | Energy-saving single-machine crushing production line |
| CN105964386A (en) * | 2015-12-21 | 2016-09-28 | 天津市畅悦电子科技有限公司 | Grading and discharging device used for pulverizer |
-
2012
- 2012-10-16 CN CN 201220548950 patent/CN202845144U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103721821A (en) * | 2012-10-16 | 2014-04-16 | 义乌市黑白矿山机械有限公司 | Energy-saving single-machine crushing production line |
| CN103721821B (en) * | 2012-10-16 | 2016-01-20 | 义乌市黑白矿山机械有限公司 | A kind of energy saving single machine crushing production line |
| CN105964386A (en) * | 2015-12-21 | 2016-09-28 | 天津市畅悦电子科技有限公司 | Grading and discharging device used for pulverizer |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20130403 Termination date: 20201016 |