WO2013051137A1 - Assembled battery and production method for assembled battery - Google Patents

Assembled battery and production method for assembled battery Download PDF

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Publication number
WO2013051137A1
WO2013051137A1 PCT/JP2011/073127 JP2011073127W WO2013051137A1 WO 2013051137 A1 WO2013051137 A1 WO 2013051137A1 JP 2011073127 W JP2011073127 W JP 2011073127W WO 2013051137 A1 WO2013051137 A1 WO 2013051137A1
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WO
WIPO (PCT)
Prior art keywords
battery
current collectors
stacked
current collector
laminated
Prior art date
Application number
PCT/JP2011/073127
Other languages
French (fr)
Japanese (ja)
Inventor
曜 辻子
道行 井出
Original Assignee
トヨタ自動車株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by トヨタ自動車株式会社 filed Critical トヨタ自動車株式会社
Priority to PCT/JP2011/073127 priority Critical patent/WO2013051137A1/en
Publication of WO2013051137A1 publication Critical patent/WO2013051137A1/en

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/04Construction or manufacture in general
    • H01M10/0413Large-sized flat cells or batteries for motive or stationary systems with plate-like electrodes
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/50Current conducting connections for cells or batteries
    • H01M50/502Interconnectors for connecting terminals of adjacent batteries; Interconnectors for connecting cells outside a battery casing
    • H01M50/514Methods for interconnecting adjacent batteries or cells
    • H01M50/517Methods for interconnecting adjacent batteries or cells by fixing means, e.g. screws, rivets or bolts
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/50Current conducting connections for cells or batteries
    • H01M50/502Interconnectors for connecting terminals of adjacent batteries; Interconnectors for connecting cells outside a battery casing
    • H01M50/503Interconnectors for connecting terminals of adjacent batteries; Interconnectors for connecting cells outside a battery casing characterised by the shape of the interconnectors
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/50Current conducting connections for cells or batteries
    • H01M50/502Interconnectors for connecting terminals of adjacent batteries; Interconnectors for connecting cells outside a battery casing
    • H01M50/509Interconnectors for connecting terminals of adjacent batteries; Interconnectors for connecting cells outside a battery casing characterised by the type of connection, e.g. mixed connections
    • H01M50/51Connection only in series
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/50Current conducting connections for cells or batteries
    • H01M50/531Electrode connections inside a battery casing
    • H01M50/533Electrode connections inside a battery casing characterised by the shape of the leads or tabs
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/50Current conducting connections for cells or batteries
    • H01M50/531Electrode connections inside a battery casing
    • H01M50/54Connection of several leads or tabs of plate-like electrode stacks, e.g. electrode pole straps or bridges
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/05Accumulators with non-aqueous electrolyte
    • H01M10/052Li-accumulators
    • H01M10/0525Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodes; Lithium-ion batteries
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/05Accumulators with non-aqueous electrolyte
    • H01M10/058Construction or manufacture
    • H01M10/0585Construction or manufacture of accumulators having only flat construction elements, i.e. flat positive electrodes, flat negative electrodes and flat separators
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

Definitions

  • the present invention relates to a connection structure when a plurality of laminated batteries are connected to form an assembled battery.
  • a battery such as a lithium battery
  • a large-scale power source for vehicles such as an electric vehicle and a hybrid vehicle
  • a plurality of single cells are stacked to form a stacked battery, and further, a plurality of the stacked batteries are connected. It is preferable to make a battery pack.
  • a high-power assembled battery can be obtained, and it can be suitably used as a large-scale power source for vehicles.
  • Patent Document 1 at the outer periphery of a plurality of stacked unit cells, the plurality of unit cells are stacked to form a battery bundle (stacked battery), and further, a plurality of the battery bundles are connected in series.
  • the battery is configured. According to Patent Document 1, a battery bundle can be formed easily and cost-effectively.
  • the assembled battery described in Patent Document 1 has a problem that there is a lot of wasted space around the connection part between the stacked batteries, and the energy density of the assembled battery as a whole is small.
  • the present invention has been made in view of the above problems, and an object of the present invention is to provide an assembled battery having a large energy density that can reduce a useless space around a connection portion.
  • the present inventor has intensively studied, and a plurality of current collectors provided in one stacked battery and a plurality of current collectors provided in another stacked battery are bundled in series.
  • the current collector on the outside of the assembled battery is connected to the vicinity of the active material coating end of the stacked battery by bundling the current collector while bending it into a substantially L shape. It has been found that a part can be provided and a useless space around the connection part can be reduced.
  • the outer current collector may be broken when the bundled current collectors are connected by welding or the like. It was also found that can be effectively suppressed.
  • a first stacked battery including a plurality of current collectors, a second stacked battery including a plurality of current collectors, and a plurality of provided in the first stacked battery.
  • a connection part that bundles and connects the current collector and the plurality of current collectors provided in the second multilayer battery, and the second current collector among the plurality of current collectors provided in the first multilayer battery.
  • the current collector provided on the side opposite to the stacked battery is an assembled battery having a substantially L shape from the first stacked battery to the connection portion.
  • “bundling and connecting a plurality of current collectors” means connecting the first stacked battery and the second stacked battery in series or in parallel. From the viewpoint of a high output assembled battery, it is preferable to bundle them in series.
  • the first stacked battery and the second stacked battery are bundled by bundling a plurality of positive electrode current collectors provided in the first stacked battery and a plurality of negative electrode current collectors provided in the second stacked battery.
  • a battery can be connected in series.
  • the current collector is approximately L-shaped” means that the current collector is bent so that the cross-sectional shape thereof is approximately L-shaped.
  • the “substantially L-shape” does not necessarily need to be a complete L-shape (a shape bent at 90 °), and may be in a state where the current collector is bent and bent.
  • the current collector provided on the opposite side to the second stacked battery among the plurality of current collectors provided in the first stacked battery is the first It is preferable to have the 1st part extended toward a 2nd laminated battery from a laminated battery, and the 2nd part extended toward a connection part from a 1st part. If it is such a form, the electrical power collector of the outer side of a 1st laminated battery can be made into the state bent appropriately in the substantially L shape.
  • the current collector provided on the side opposite to the first stacked battery among the plurality of current collectors provided in the second stacked battery is further provided with the second It is preferable that it is made into the substantially L shape from a laminated battery to a connection part. In both the first stacked battery and the second stacked battery, the waste current around the connection portion can be further reduced by bending the outer current collector into a substantially L shape.
  • the current collector provided on the side opposite to the first stacked battery among the plurality of current collectors provided in the second stacked battery is further provided with the second It is preferable to have a third portion extending from the stacked battery toward the first stacked battery and a fourth portion extending from the third portion toward the connection portion. If it is such a form, the collector outside the 2nd lamination battery can be made into the state where it bent appropriately in the shape of an abbreviated L character.
  • a plurality of current collectors provided in the first stacked battery and a plurality of current collectors provided in the second stacked battery are bundled and connected via a connection portion.
  • a connecting step wherein, in the connecting step, a current collector provided on the opposite side of the second stacked battery among the plurality of current collectors provided in the first stacked battery is replaced with the first stacked battery.
  • the battery assembly is manufactured by bundling a plurality of current collectors provided in the first multilayer battery and a plurality of current collectors provided in the second multilayer battery while being bent into a substantially L shape from the connection portion to the connection portion. Is the method.
  • the connecting step includes a first folding step of bending the plurality of current collectors provided in the first multilayer battery toward the second multilayer battery, and the plurality of folded current collectors. And a second bending step of bending the second laminated battery from the second laminated battery side toward the connecting portion.
  • a current collector provided on the side opposite to the first multilayer battery among the plurality of current collectors provided in the second multilayer battery is further provided.
  • a wasteful space around the connection portion can be further reduced by bending the outer current collector into a substantially L shape.
  • the connecting step further includes a third bending step of bending a plurality of current collectors provided in the second stacked battery toward the first stacked battery side, and a plurality of folded current collectors. It is preferable to include a fourth bending step of bending the electric body from the first stacked battery side of the second stacked battery toward the connection portion.
  • the following assembled battery may be used. That is, the third aspect of the present invention is provided in a first stacked battery in which a plurality of current collectors are stacked, a second stacked battery in which a plurality of current collectors are stacked, and a first stacked battery. It has a connection part which bundles and connects the current collector and the current collector provided in the second multilayer battery, and the second multilayer battery among the current collectors provided in the first multilayer battery is The current collector provided on the opposite side is an assembled battery having a substantially L shape from the first stacked battery to the connection portion.
  • a laminated battery in which a plurality of current collectors are laminated means a laminated battery in which a plurality of current collectors are laminated via a positive electrode layer or the like.
  • the current collector extending from the first wound battery and the current collector extending from the second wound battery are bundled to form the connection portion, the current collector extending from the first wound battery is connected. What is necessary is just to make it a substantially L shape over a part.
  • the current collector outside the one stacked battery is bent into a substantially L shape and bent to be bundled.
  • a current collector can be connected in the vicinity of the laminated battery, and a useless space around the connection portion can be reduced. That is, according to the present invention, an assembled battery having a large energy density can be provided.
  • FIG. 1 schematically shows an assembled battery 500 in which a plurality of current collectors are bundled and connected in series.
  • the assembled battery 500 includes a first stacked battery 501 including a plurality of current collectors 510, a second stacked battery 502 including a plurality of current collectors 520, and a first stacked battery.
  • a plurality of current collectors 510 provided in the battery 501 and a plurality of current collectors 520 provided in the second stacked battery 502 are bundled and connected to each other in series.
  • a plurality of current collectors 510 and 520 are stretched from the stacked batteries 501 and 502 to the connection portion 505.
  • the current collectors 510a and 520a provided on the outermost side of the stacked battery are in a state of being strongly stretched.
  • the distance between the stacked batteries 501 and 502 and the connection portion 505 is long, and a useless space is generated around the connection portion 505.
  • the following problems may occur. That is, as shown in FIG. 2, when the number of unit cells in the stacked batteries 501 and 502 is large, the current collectors 510a and 520a provided on the outermost side of the stacked batteries 501 and 502 are strongly stretched. . In such a case, when the connection portion 505 is formed using a bonding machine such as an ultrasonic bonding machine, the stretched current collectors 510a and 520a are brought into contact with the horn and the anvils A and A of the bonding machine. Easily torn. In order to prevent the current collector from being broken, it is necessary to join at a position where the joining machine does not contact the current collector. I was forced to form.
  • the present invention solves such a conventional problem. According to the present invention, it is possible to reduce the useless space around the connection portion and increase the energy density of the assembled battery as a whole. In addition, when the connecting portion is formed by a bonding machine, the current collector can be prevented from being broken.
  • specific embodiments of the present invention will be described.
  • FIG. 3 schematically shows an assembled battery 100 according to an embodiment of the present invention.
  • the assembled battery 100 includes a first stacked battery 1 including a plurality of current collectors 10, a second stacked battery 2 including a plurality of current collectors 20, and a first stacked battery.
  • a plurality of current collectors 10 provided in the battery 1 and a plurality of current collectors 20 provided in the second stacked battery 2 are bundled and connected to each other in series.
  • the current collector 10 is a positive electrode current collector
  • the current collector 20 is a negative electrode current collector.
  • the current collector 10a provided on the side opposite to the second stacked battery 2 among the plurality of current collectors 10 provided in the first stacked battery 1 has a cross-sectional shape of From the laminated battery 1 of FIG.
  • the current collector 20 a provided on the side opposite to the first stacked battery 1 among the plurality of current collectors 20 provided in the second stacked battery 2 has a cross-sectional shape. From the second laminated battery 2 to the connecting portion 5, it is substantially L-shaped.
  • the current collector 10 a extends from the first stacked battery 1 toward the second stacked battery 2 and from the first portion 11 toward the connecting portion 5. And a second portion 12.
  • the first portion 11 and the second portion 12 have a substantially L-shaped cross section.
  • the current collector 20 a includes a third portion 23 extending from the second stacked battery 2 toward the first stacked battery 1, and a fourth portion 24 extending from the third portion 23 toward the connecting portion 5. Again, the third part 23 and the fourth part 24 have a substantially L-shaped cross section.
  • the current collector provided in the vicinity of the second stacked battery 2 among the plurality of current collectors 10 is hardly bent and is connected to the connecting portion 5 from the first stacked battery 1. It extends almost vertically over to.
  • the current collector provided in the vicinity of the first multilayer battery 1 extends almost vertically from the second multilayer battery 2 to the connection portion 5 with almost no bending. Yes. That is, in the assembled battery 100, the cross-sectional shape becomes closer to an approximately L shape as the current collector is on the outer side.
  • the assembled battery 100 when the plurality of current collectors 10 provided in the first stacked battery 1 and the plurality of current collectors 20 provided in the second stacked battery 2 are bundled and connected in series.
  • the current collectors 10a and 20a outside the multilayer battery are bent into a substantially L shape, and the current collectors 10 and 20 are bundled together. It can be provided close to the active material coating end. That is, according to the assembled battery 100, a useless space around the connection portion can be reduced, and the energy density of the assembled battery as a whole can be increased as compared with the conventional battery.
  • a manufacturing method of an assembled battery according to the present invention is a series of bundles of a plurality of current collectors provided in a first stacked battery and a plurality of current collectors provided in a second stacked battery.
  • a connection step is provided, and in the connection step, a plurality of current collectors provided in the first stacked battery are provided on the side opposite to the second stacked battery.
  • a first laminated battery 1 before bending a plurality of current collectors 10 is prepared, as shown in FIGS. 5B and 5C.
  • the first folding step of bending the plurality of current collectors 10 provided in the first laminated battery 1 to the side that becomes the second laminated battery 2 side when the assembled battery 100 is formed (FIG. 5B).
  • the current collector 10 a provided on the side opposite to the second multilayer battery 2 is connected from the first multilayer battery 1. It can be bent into a substantially L shape over the part 5, and the cross-sectional shape can be made closer to a substantially L shape as the current collector is on the outer side.
  • the second laminated battery 2 is bent into a substantially L shape from the connection portion 5 to the connection portion 5. That is, a third folding step of bending the plurality of current collectors 20 provided in the second multilayer battery 2 toward the first multilayer battery 1 side, and the plurality of folded current collectors 20 into the second multilayer battery 2. The 4th bending process bent toward the connection part 5 from the 1st laminated battery 1 side is performed.
  • a plurality of current collectors 10 and 20 are bundled and connected in series. 6A, the bundled current collectors 10 and 20 are inserted between the anvils A and A of the ultrasonic bonding machine, and the current collectors 10 and 20 are bonded by ultrasonic bonding. Then, the connection part 5 as shown in FIG. 6B can be formed, and the assembled battery 100 can be manufactured. At this time, since the outermost current collectors 10a and 20a are bent in a substantially L shape, even if the anvils A and A come into contact with each other, they are not easily broken.
  • connection portion 5 is connected to the stacked batteries 1 and 2 It can form in the active material coating part vicinity. That is, when connecting the bundled current collectors 10 and 20 by welding or the like, it is possible to effectively prevent the outer current collectors 10a and 20a from being broken, and to reduce a useless space around the connecting portion 5. In addition, the energy density of the assembled battery as a whole can be increased as compared with the prior art.
  • FIG. 7 schematically shows an assembled battery 200 according to another embodiment.
  • the first laminated battery 1, the second laminated battery 2, the third laminated battery 3, and the fourth laminated battery 4 are connected in series in order.
  • the plurality of current collectors 10 to 60 provided in each of the stacked batteries 1 to 4 are folded in a substantially L shape toward an adjacent current collector as a connection destination and bundled to be connected.
  • the number of stacked batteries to be used can be arbitrarily increased, and a useless space around the connection portion can be reduced in any connection portion. That is, an assembled battery having a high capacity and a large energy density can be obtained.
  • the type of the laminated battery to be used is not particularly limited.
  • an electrolyte battery when using an electrolyte battery, a separate structure for preventing leakage of the electrolyte is required.
  • FIG. 8 shows a single cell 2a as an example of a single cell for constituting a laminated battery.
  • the unit cell 2a includes a positive electrode layer 2ac, a negative electrode layer 2aa, and an electrolyte layer 2ae provided between the positive electrode layer 2ac and the negative electrode layer 2aa.
  • the positive electrode current collector is in contact with the positive electrode layer 2ac.
  • 30x is provided, and the negative electrode current collector 20x is provided so as to be in contact with the negative electrode 2aa.
  • the unit cell 2a can be used, for example, as a unit cell in the second stacked cell 2 of FIG.
  • the unit cell 2a is an all-solid lithium battery will be described, the present invention is not limited to this embodiment.
  • a sodium battery, a potassium battery, a calcium battery, a lithium air battery, or the like may be used.
  • the positive electrode layer 2ac and the negative electrode layer 2aa included in the unit cell 2a are layers including an active material and an electrolyte, and optionally including a conductive additive and a binder.
  • the active materials include LiCoO 2 , LiNiO 2 , Li 1 + x Ni 1/3 Mn 1/3 Co 1/3 O 2 , LiMn 2 O 4 , Li 1 + x Mn 2 -x-y M y O 4 ( M is Al, Mg, Co, Fe, Ni, either Zn) different element substituted Li-Mn spinel represented by, Li x TiO y, LiMPO 4 (M is Fe, Mn, Co, or Ni), V 2 O 5 , MoO 3 , TiS 2 , graphite, carbon material such as hard carbon, LiCoN, Li x Si y O z , lithium metal or lithium alloy (LiM, M is Sn , Si, Al, Ge, Sb
  • the positive and negative potentials are compared with the positive electrode layer 2ac when the charge / discharge potentials of the two types of compounds are compared, and the negative electrode is the negative electrode.
  • a lithium cell 2a having an arbitrary voltage can be configured.
  • a solid electrolyte is used as the electrolyte.
  • an oxide-based amorphous solid electrolyte such as Li 2 O—B 2 O 3 —P 2 O 5 , Li 2 O—SiO 2 , Li 2 O—B 2 O 3 —ZnO, Li 2 S —SiS 2 , LiI—Li 2 S—SiS 2 , LiI—Li 2 S—P 2 S 5 , LiI—Li 2 S—B 2 S 3 , Li 3 PO 4 —Li 2 S—Si 2 S, Li 3 PO 4 —Li 2 S—SiS 2 , LiPO 4 —Li 2 S—SiS, LiI—Li 2 S—P 2 O 5 , LiI—Li 3 PO 4 —P 2 S 5 , Li 2 S—P 2 S 5 Sulfide-based amorphous solid electrolyte such as LiI, LiI—Al 2 O 5 , Li 2 O—SiO 2 , Li 2 O
  • a carbon material such as acetylene black is preferably used.
  • a binder conventional ones can be used without particular limitation.
  • a fluorine resin such as polyvinylidene fluoride, a rubber-like resin such as styrene butadiene rubber (SBR), or the like.
  • the mixing ratio of each substance contained in the positive electrode layer 2ac and the negative electrode layer 2aa is not particularly limited as long as the unit cell 2a can be operated appropriately.
  • the thickness, shape, and the like are not particularly limited as long as the positive electrode layer 2ac and the negative electrode layer 2aa are appropriately formed on the positive electrode current collector 30x and the negative electrode current collector 20x described later.
  • the thickness can be about 5 to 500 ⁇ m.
  • the positive electrode layer 2ac and the negative electrode layer 2aa may be formed by applying and drying a paste containing the active material or the like on the positive electrode current collector 30x and the negative electrode current collector 20x with a doctor blade or the like, or the powdery active material Etc. can be formed and produced by press molding.
  • the electrolyte layer 2ae is a layer containing an electrolyte.
  • the electrolyte layer 2ae includes a solid electrolyte and, optionally, a binder.
  • the solid electrolyte the above-described solid electrolyte can be used.
  • the same binder as described above can be used.
  • the mixing ratio of each substance contained in the electrolyte layer 2ae is not particularly limited as long as it is a ratio capable of appropriately operating the unit cell 2a.
  • the electrolyte layer 2ae is appropriately provided between the positive electrode layer 2ac and the negative electrode layer 2aa, and can have a thickness, shape, or the like as long as it can contribute to ion conduction between the positive electrode layer 2ac and the negative electrode layer 2aa.
  • the thickness can be about 0.1 to 500 ⁇ m.
  • the electrolyte layer 2ae is formed by applying and drying a paste containing the electrolyte or the like on the positive electrode layer 2ac or the negative electrode layer 2aa with a doctor blade or the like, or press molding the powdery solid electrolyte or the like. ⁇ Can be produced.
  • the positive electrode current collector 30x and the negative electrode current collector 20x can be applied to an all solid lithium battery,
  • the material and the like are not particularly limited.
  • metal foil, a metal mesh, a metal vapor deposition film, etc. can be used.
  • Cu, Ni, Al, V, Au, Pt, Mg, Fe, Ti, Co, Zn, Ge, In, stainless steel and other metal foils and meshes, or polyamide, polyimide, PET, PPS, A film made of polypropylene or the like, a glass, a silicon plate, or the like deposited on the metal can be used.
  • the thicknesses of the positive electrode current collector 30x and the negative electrode current collector 20x are not particularly limited.
  • the thickness can be about 5 to 500 ⁇ m.
  • the size of the positive electrode current collector 30x and the negative electrode current collector 20x may be a size that allows the current collectors to be bundled after being formed into a stacked battery.
  • the unit cell 2a only needs to include the positive electrode layer 2ac, the electrolyte layer 2ae, the negative electrode layer 2aa, the positive electrode current collector 30x, and the negative electrode current collector 20x, and may be a monopolar battery or a bipolar battery. May be.
  • FIG. 9 schematically shows a stacked battery 2 formed by stacking a plurality of the unit cells 2a.
  • the laminated battery 2 can be used, for example, as the second laminated battery 2 in FIG.
  • the laminated battery 2 is accommodated in a state in which a plurality of single cells 2a, 2a are laminated in a casing.
  • the stacked battery 2 has a plurality of positive electrode current collectors 30 (30x, 30x,...) Extending from one side surface of the housing, and a plurality of negative electrode current collectors 20 (20x, 20x,...) From the other side surface. Is extended.
  • the current collector 10a of the first multilayer battery 1 and the current collector 20a of the second multilayer battery 2 are both described as being bent into a substantially L shape. It is not limited to the said form. For example, only the plurality of current collectors 10 of the first multilayer battery 1 are bent into a substantially L shape as described above, and the plurality of current collectors 20 of the second multilayer battery 2 have other shapes. It is also possible. However, from the viewpoint of more effectively preventing the current collector from being broken by contact with the bonding machine in the connection process, which can easily reduce useless space, the first stacked battery 1 and the second stacked battery 2 are used. And the current collector 10a of the first multilayer battery 1 and the current collector 20a of the second multilayer battery 2 are both preferably bent into a substantially L shape. .
  • the plurality of current collectors 10 provided in the first laminated battery 1 are arranged on the side that becomes the second laminated battery 2 side when the assembled battery 100 is used.
  • this invention is not limited to the said form.
  • the more the current collector is on the outer side the more the current collectors 10 and 20 may be bent or bent so that the cross-sectional shape approaches a substantially L shape.
  • the current collectors 10a and 20a can be bent by pressing against the active material coating end of the laminated batteries 1 and 2 to form an L-shape.
  • one stacked battery and another stacked battery are connected in series, but the present invention is not limited to this form.
  • One stacked battery and another stacked battery may be connected in parallel.
  • a configuration in which one laminated battery and another laminated battery are connected in series is preferable.
  • the following assembled battery can also be included in the present invention. That is, a first laminated battery in which a plurality of current collectors are laminated, a second laminated battery in which a plurality of current collectors are laminated, and a current collector and a second laminated battery provided in the first laminated battery A current collector provided on the side opposite to the second stacked battery among the current collectors provided in the first stacked battery;
  • an assembled battery having a large energy density can be provided by the assembled battery that is substantially L-shaped from the first stacked battery to the connecting portion.
  • laminated battery in which a plurality of current collectors are laminated means a laminated battery in which a plurality of current collectors are laminated via a positive electrode layer or the like.
  • the cross-sectional shape is a concept including a form in which a plurality of current collectors are stacked via a positive electrode layer or the like. That is, the “wrapped battery” is included in the “stacked battery” referred to in the present invention. In this case, when the current collector extending from the first wound battery and the current collector extending from the second wound battery are bundled to form the connection portion, the current collector extending from the first wound battery is connected. What is necessary is just to make it a substantially L shape over a part.
  • a plurality of laminated batteries were manufactured by laminating 59 layers of lithium all solid state cells.
  • the produced laminated battery was used as an assembled battery.
  • the assembled battery 100 as shown in FIG. 3 is produced using an ultrasonic bonding machine, and the distance from the active material coating end to the connection part 5 and the presence or absence of breakage of the current collectors 10a and 20a are confirmed. As a result, even when the distance from the active material coating end to the connection portion 5 was close to about 10 mm, the assembled battery 100 could be stably manufactured without breaking the current collectors 10a and 20a. .
  • An assembled battery 500 as shown in FIG. 1 is manufactured using an ultrasonic bonding machine, and the distance from the active material coating end to the bonding portion 505 and whether or not the current collectors 10a and 20a are torn are confirmed.
  • the distance at which the assembled battery can be manufactured stably without breaking the current collectors 510a and 520a was about 20 mm.
  • the connection part 505 was brought closer to the active material coating end, the current collectors 510a and 520a were broken.
  • connection portion 5 when the outer current collector is bent into a substantially L shape and a plurality of current collectors are bundled to form the connection portion 5, the connection is made from the active material coating end. It was possible to reduce the distance to the part 5. That is, according to the present invention, it was proved that a useless space around the connection portion can be reduced, and an assembled battery having a high energy density can be obtained.
  • the battery pack according to the present invention has a reduced useless space around the joint, has a high energy density, and can be suitably used particularly as a power source for mounting on a vehicle.

Abstract

Provided is an assembled battery having great energy density and wherein wasted space around a connection section can be reduced. The assembled battery has a first layered battery comprising a plurality of collectors, a second layered battery comprising a plurality of collectors, and the connection section that bundles and connects the plurality of collectors disposed in the first layered battery and the plurality of collectors disposed in the second layered battery. Collectors among the plurality of collectors disposed in the first layered battery that are disposed on the opposite side to the second layered battery are folded and bent into a substantially L shape, from the first layered battery to the connection section.

Description

組電池及び組電池の製造方法Assembled battery and manufacturing method of assembled battery
 本発明は積層電池を複数接続して組電池とする場合における接続構造に関する。 The present invention relates to a connection structure when a plurality of laminated batteries are connected to form an assembled battery.
 近年、地球環境保護の観点から、低公害車としての電気自動車やハイブリッド自動車等に適用するべく、高出力かつ高容量な電源が必要とされている。また、自動車等以外の分野においても、情報関連機器や通信機器等のモバイルツールの世界的な普及によって、当該モバイルツールを高性能化可能な電源が必要とされている。 In recent years, from the viewpoint of protecting the global environment, a high-output and high-capacity power source is required to be applied to electric vehicles and hybrid vehicles as low-pollution vehicles. Further, in fields other than automobiles and the like, power supplies capable of improving the performance of mobile tools are required due to the global spread of mobile tools such as information-related devices and communication devices.
 電源としてリチウム電池等の電池を用いる場合において、特に電気自動車やハイブリッド自動車等の車載用大型電源とする際は、単電池を複数積層して積層電池とし、さらには、当該積層電池を複数接続して組電池とすることが好ましい。特に複数の積層電池を直列に接続することで、高出力な組電池を得ることができ、車載用大型電源として好適に用いることが可能である。 When a battery such as a lithium battery is used as a power source, particularly when a large-scale power source for vehicles such as an electric vehicle and a hybrid vehicle is used, a plurality of single cells are stacked to form a stacked battery, and further, a plurality of the stacked batteries are connected. It is preferable to make a battery pack. In particular, by connecting a plurality of stacked batteries in series, a high-power assembled battery can be obtained, and it can be suitably used as a large-scale power source for vehicles.
 例えば、特許文献1においては、積層された複数の単電池の外周部において、当該複数の単電池を積層して電池束(積層電池)とし、さらには当該電池束を複数直列接続することで組電池を構成している。特許文献1によれば、簡単且つコスト効率良く電池束を形成することができる。 For example, in Patent Document 1, at the outer periphery of a plurality of stacked unit cells, the plurality of unit cells are stacked to form a battery bundle (stacked battery), and further, a plurality of the battery bundles are connected in series. The battery is configured. According to Patent Document 1, a battery bundle can be formed easily and cost-effectively.
特表2005-528741号公報JP 2005-528741 Gazette
 しかしながら、特許文献1に記載された組電池にあっては、積層電池同士の接続部周りに無駄なスペースが多く、組電池全体としてのエネルギー密度が小さいという問題があった。 However, the assembled battery described in Patent Document 1 has a problem that there is a lot of wasted space around the connection part between the stacked batteries, and the energy density of the assembled battery as a whole is small.
 本発明は上記問題に鑑みてなされたものであり、接続部周りの無駄なスペースを低減することができ、エネルギー密度の大きな組電池を提供することを課題とする。 The present invention has been made in view of the above problems, and an object of the present invention is to provide an assembled battery having a large energy density that can reduce a useless space around a connection portion.
 上記課題を解決するために本発明者が鋭意研究を進めたところ、一の積層電池に備えられた複数の集電体と他の積層電池に備えられた複数の集電体とを束ねて直列接続して組電池を構成する場合において、組電池において外側となる集電体を、略L字形状に撓ませつつ集電体を束ねることにより、積層電池の活物質塗工端部近傍に接続部を設けることができ、接続部周りの無駄なスペースを低減することができることを知見した。また、このように外側の集電体を略L字形状に撓ませつつ複数の集電体を束ねた場合、束ねた集電体を溶接等によって接続する際、外側の集電体が破れることを効果的に抑制できることも知見した。 In order to solve the above-mentioned problems, the present inventor has intensively studied, and a plurality of current collectors provided in one stacked battery and a plurality of current collectors provided in another stacked battery are bundled in series. When connecting and configuring an assembled battery, the current collector on the outside of the assembled battery is connected to the vicinity of the active material coating end of the stacked battery by bundling the current collector while bending it into a substantially L shape. It has been found that a part can be provided and a useless space around the connection part can be reduced. In addition, when a plurality of current collectors are bundled while bending the outer current collector into a substantially L shape in this way, the outer current collector may be broken when the bundled current collectors are connected by welding or the like. It was also found that can be effectively suppressed.
 本発明は上記知見に基づいてなされたものである。すなわち、
 本発明の第1の態様は、複数の集電体を備えた第1の積層電池、複数の集電体を備えた第2の積層電池、及び、第1の積層電池に備えられた複数の集電体と第2の積層電池に備えられた複数の集電体とを束ねて接続する接続部を有し、第1の積層電池に備えられた複数の集電体のうち、第2の積層電池とは反対側に設けられた集電体が、第1の積層電池から接続部にかけて、略L字形状とされている、組電池である。
The present invention has been made based on the above findings. That is,
According to a first aspect of the present invention, there is provided a first stacked battery including a plurality of current collectors, a second stacked battery including a plurality of current collectors, and a plurality of provided in the first stacked battery. A connection part that bundles and connects the current collector and the plurality of current collectors provided in the second multilayer battery, and the second current collector among the plurality of current collectors provided in the first multilayer battery. The current collector provided on the side opposite to the stacked battery is an assembled battery having a substantially L shape from the first stacked battery to the connection portion.
 本発明において、「複数の集電体を束ねて接続する」とは、第1の積層電池と第2の積層電池とを直列又は並列に接続することを意味する。高出力な組電池とする観点からは、直列に束ねることが好ましい。例えば、第1の積層電池に備えられた複数の正極集電体と、第2の積層電池に備えられた複数の負極集電体とを束ねることで、第1の積層電池と第2の積層電池とを直列に接続することができる。「集電体が…略L字形状とされている」とは集電体の断面形状が略L字形状となるように、折り曲げられていることを意味する。「略L字形状」とは、必ずしも完全なL字形状(90°に折り曲げられた形状)である必要はなく、集電体が撓んで折り曲げられた状態であればよい。 In the present invention, “bundling and connecting a plurality of current collectors” means connecting the first stacked battery and the second stacked battery in series or in parallel. From the viewpoint of a high output assembled battery, it is preferable to bundle them in series. For example, the first stacked battery and the second stacked battery are bundled by bundling a plurality of positive electrode current collectors provided in the first stacked battery and a plurality of negative electrode current collectors provided in the second stacked battery. A battery can be connected in series. “The current collector is approximately L-shaped” means that the current collector is bent so that the cross-sectional shape thereof is approximately L-shaped. The “substantially L-shape” does not necessarily need to be a complete L-shape (a shape bent at 90 °), and may be in a state where the current collector is bent and bent.
 例えば、本発明の第1の態様においては、第1の積層電池に備えられた複数の集電体のうち、第2の積層電池とは反対側に設けられた集電体が、第1の積層電池から第2の積層電池に向かって伸びる第1の部分と、第1の部分から接続部に向かって伸びる第2の部分とを有することが好ましい。このような形態であれば、第1の積層電池の外側の集電体を、適切に略L字形状に撓んだ状態とすることができる。 For example, in the first aspect of the present invention, the current collector provided on the opposite side to the second stacked battery among the plurality of current collectors provided in the first stacked battery is the first It is preferable to have the 1st part extended toward a 2nd laminated battery from a laminated battery, and the 2nd part extended toward a connection part from a 1st part. If it is such a form, the electrical power collector of the outer side of a 1st laminated battery can be made into the state bent appropriately in the substantially L shape.
 本発明の第1の態様においては、さらに、第2の積層電池に備えられた複数の集電体のうち、第1の積層電池とは反対側に設けられた集電体が、第2の積層電池から接続部にかけて、略L字形状とされていることが好ましい。第1の積層電池、第2の積層電池ともに、外側の集電体を略L字形状に折り曲げた状態とすることで、接続部周りの無駄なスペースを一層低減することができる。 In the first aspect of the present invention, the current collector provided on the side opposite to the first stacked battery among the plurality of current collectors provided in the second stacked battery is further provided with the second It is preferable that it is made into the substantially L shape from a laminated battery to a connection part. In both the first stacked battery and the second stacked battery, the waste current around the connection portion can be further reduced by bending the outer current collector into a substantially L shape.
 本発明の第1の態様においては、さらに、第2の積層電池に備えられた複数の集電体のうち、第1の積層電池とは反対側に設けられた集電体が、第2の積層電池から第1の積層電池に向かって伸びる第3の部分と、第3の部分から接続部に向かって伸びる第4の部分とを有することが好ましい。このような形態であれば、第2の積層電池の外側の集電体を、適切に略L字形状に撓んだ状態とすることができる。 In the first aspect of the present invention, the current collector provided on the side opposite to the first stacked battery among the plurality of current collectors provided in the second stacked battery is further provided with the second It is preferable to have a third portion extending from the stacked battery toward the first stacked battery and a fourth portion extending from the third portion toward the connection portion. If it is such a form, the collector outside the 2nd lamination battery can be made into the state where it bent appropriately in the shape of an abbreviated L character.
 本発明の第2の態様は、第1の積層電池に備えられた複数の集電体と第2の積層電池に備えられた複数の集電体とを接続部を介して束ねて接続する、接続工程を備え、該接続工程において、第1の積層電池に備えられた複数の集電体のうち、第2の積層電池とは反対側に設けられた集電体を、第1の積層電池から接続部にかけて、略L字形状に折り曲げながら、第1の積層電池に備えられた複数の集電体と第2の積層電池に備えられた複数の集電体とを束ねる、組電池の製造方法である。 According to a second aspect of the present invention, a plurality of current collectors provided in the first stacked battery and a plurality of current collectors provided in the second stacked battery are bundled and connected via a connection portion. A connecting step, wherein, in the connecting step, a current collector provided on the opposite side of the second stacked battery among the plurality of current collectors provided in the first stacked battery is replaced with the first stacked battery. The battery assembly is manufactured by bundling a plurality of current collectors provided in the first multilayer battery and a plurality of current collectors provided in the second multilayer battery while being bent into a substantially L shape from the connection portion to the connection portion. Is the method.
 本発明の第2の態様において、接続工程が、第1の積層電池に備えられた複数の集電体を第2の積層電池側に折り曲げる第1折り曲げ工程と、折り曲げた複数の集電体を、第1の積層電池の第2の積層電池側から接続部に向けて折り曲げる第2折り曲げ工程とを有することが好ましい。このような工程とすることで、第1の積層電池の外側の集電体をより適切且つ容易に略L字状に折り曲げることができる。 In the second aspect of the present invention, the connecting step includes a first folding step of bending the plurality of current collectors provided in the first multilayer battery toward the second multilayer battery, and the plurality of folded current collectors. And a second bending step of bending the second laminated battery from the second laminated battery side toward the connecting portion. By setting it as such a process, the electrical power collector of the outer side of a 1st laminated battery can be more appropriately and easily bent by substantially L shape.
 本発明の第2の態様に係る接続工程においては、さらに、第2の積層電池に備えられた複数の集電体のうち、第1の積層電池とは反対側に設けられた集電体を、第2の積層電池から接続部にかけて、略L字形状に折り曲げながら、第1の積層電池に備えられた複数の集電体と第2の積層電池に備えられた複数の集電体とを束ねることが好ましい。第1の積層電池、第2の積層電池ともに、外側の集電体を略L字状に折り曲げた状態とすることで、接続部周りの無駄なスペースを一層低減することができる。 In the connecting step according to the second aspect of the present invention, a current collector provided on the side opposite to the first multilayer battery among the plurality of current collectors provided in the second multilayer battery is further provided. A plurality of current collectors provided in the first multilayer battery and a plurality of current collectors provided in the second multilayer battery while being bent into a substantially L shape from the second multilayer battery to the connection portion. It is preferable to bundle. In both the first stacked battery and the second stacked battery, a wasteful space around the connection portion can be further reduced by bending the outer current collector into a substantially L shape.
 本発明の第2の態様においては、接続工程が、さらに、第2の積層電池に備えられた複数の集電体を第1の積層電池側に折り曲げる第3折り曲げ工程と、折り曲げた複数の集電体を、第2の積層電池の第1の積層電池側から接続部に向けて折り曲げる第4折り曲げ工程とを有することが好ましい。このような工程とすることで、第2の積層電池の外側の集電体をより適切且つ容易に略L字状に折り曲げることができる。 In the second aspect of the present invention, the connecting step further includes a third bending step of bending a plurality of current collectors provided in the second stacked battery toward the first stacked battery side, and a plurality of folded current collectors. It is preferable to include a fourth bending step of bending the electric body from the first stacked battery side of the second stacked battery toward the connection portion. By setting it as such a process, the electrical power collector of the outer side of a 2nd laminated battery can be more appropriately and easily bent by substantially L shape.
 或いは、上記本発明の第1の態様と同様の趣旨から、下記のような組電池としてもよい。すなわち、本発明の第3の態様は、集電体が複数積層された第1の積層電池、集電体が複数積層された第2の積層電池、及び、第1の積層電池に備えられた集電体と第2の積層電池に備えられた集電体とを束ねて接続する接続部を有し、第1の積層電池に備えられた集電体のうち、第2の積層電池とは反対側に設けられた集電体が、第1の積層電池から接続部にかけて略L字形状とされている、組電池である。 Alternatively, for the same purpose as the first aspect of the present invention, the following assembled battery may be used. That is, the third aspect of the present invention is provided in a first stacked battery in which a plurality of current collectors are stacked, a second stacked battery in which a plurality of current collectors are stacked, and a first stacked battery. It has a connection part which bundles and connects the current collector and the current collector provided in the second multilayer battery, and the second multilayer battery among the current collectors provided in the first multilayer battery is The current collector provided on the opposite side is an assembled battery having a substantially L shape from the first stacked battery to the connection portion.
 ここで、「集電体が複数積層された積層電池」とは、集電体が正極層等を介して複数積層されてなる積層電池を意味するものであるが、これは、一の単電池が捲回されることにより、断面形状において、集電体が正極層等を介して複数積層されている形態をも含む概念である。すなわち、「捲回電池」が本発明にいう「積層電池」に含まれるものとする。この場合、第1の捲回電池から延びる集電体と第2の捲回電池から延びる集電体とを束ねて接続部を構成する際、第1の捲回電池から延びる集電体を接続部にかけて略L字形状とすればよい。 Here, “a laminated battery in which a plurality of current collectors are laminated” means a laminated battery in which a plurality of current collectors are laminated via a positive electrode layer or the like. Is a concept that includes a configuration in which a plurality of current collectors are stacked via a positive electrode layer or the like in the cross-sectional shape by winding. That is, the “wrapped battery” is included in the “stacked battery” referred to in the present invention. In this case, when the current collector extending from the first wound battery and the current collector extending from the second wound battery are bundled to form the connection portion, the current collector extending from the first wound battery is connected. What is necessary is just to make it a substantially L shape over a part.
 本発明においては、一の積層電池と他の積層電池とを直列接続する際、一の積層電池の外側の集電体を、略L字形状に折り曲げて撓ませつつ集電体を束ねる。これにより、積層電池の近傍で集電体を接続することができ、接続部周りの無駄なスペースを低減することができる。すなわち、本発明によれば、エネルギー密度の大きな組電池を提供することができる。 In the present invention, when one stacked battery and another stacked battery are connected in series, the current collector outside the one stacked battery is bent into a substantially L shape and bent to be bundled. Thereby, a current collector can be connected in the vicinity of the laminated battery, and a useless space around the connection portion can be reduced. That is, according to the present invention, an assembled battery having a large energy density can be provided.
従来例(比較例)に係る組電池の構成を示す概略図である。It is the schematic which shows the structure of the assembled battery which concerns on a prior art example (comparative example). 従来例(比較例)に係る組電池の問題点を説明するための概略図である。It is the schematic for demonstrating the problem of the assembled battery which concerns on a prior art example (comparative example). 一実施形態に係る本発明の組電池を説明するための概略図である。It is the schematic for demonstrating the assembled battery of this invention which concerns on one Embodiment. 外側の集電体の形状を説明するための概略図である。It is the schematic for demonstrating the shape of an outside electrical power collector. 一実施形態に係る組電池の製造工程を説明するための概略図である。It is the schematic for demonstrating the manufacturing process of the assembled battery which concerns on one Embodiment. 一実施形態に係る組電池の製造工程を説明するための概略図である。It is the schematic for demonstrating the manufacturing process of the assembled battery which concerns on one Embodiment. 他の実施形態に係る本発明の組電池を説明するための概略図である。It is the schematic for demonstrating the assembled battery of this invention which concerns on other embodiment. 積層電池を構成する単電池の一例を示す概略図である。It is the schematic which shows an example of the cell which comprises a laminated battery. 積層電池の一例を示す概略図である。It is the schematic which shows an example of a laminated battery.
1.従来技術の問題点
 図1に、複数の集電体を束ねて直列に接続した組電池500を概略的に示す。図1に示すように、組電池500は、複数の集電体510を備えた第1の積層電池501、複数の集電体520を備えた第2の積層電池502、及び、第1の積層電池501に備えられた複数の集電体510と第2の積層電池502に備えられた複数の集電体520とを束ねて直列に接続する接続部505を有している。
1. Problems of the Prior Art FIG. 1 schematically shows an assembled battery 500 in which a plurality of current collectors are bundled and connected in series. As illustrated in FIG. 1, the assembled battery 500 includes a first stacked battery 501 including a plurality of current collectors 510, a second stacked battery 502 including a plurality of current collectors 520, and a first stacked battery. A plurality of current collectors 510 provided in the battery 501 and a plurality of current collectors 520 provided in the second stacked battery 502 are bundled and connected to each other in series.
 組電池500においては、複数の集電体510、520が、積層電池501、502から接続部505にかけて突っ張られた状態とされている。特に、積層電池の最も外側に備えられた集電体510a、520aが強く突っ張った状態となっている。組電池500にあっては、積層電池501、502と接続部505との間の距離が長く、接続部505の周りに無駄なスペースが生じている。 In the assembled battery 500, a plurality of current collectors 510 and 520 are stretched from the stacked batteries 501 and 502 to the connection portion 505. In particular, the current collectors 510a and 520a provided on the outermost side of the stacked battery are in a state of being strongly stretched. In the assembled battery 500, the distance between the stacked batteries 501 and 502 and the connection portion 505 is long, and a useless space is generated around the connection portion 505.
 また、組電池500を製造する際には、下記のような問題も生じ得る。すなわち、図2に示すように、積層電池501、502における単電池の積層数が多い場合、積層電池501、502の最も外側に備えられた集電体510a、520aが強く突っ張られた状態となる。このような場合において、超音波接合機等の接合機用いて接続部505を形成しようとすると、接合機のホーンやアンビルA、Aと接触することで、突っ張られた集電体510a、520aが容易に破れてしまう。集電体の破れを防ぐには、接合機が集電体と接触しない位置にて接合する必要があり、すなわち、積層電池501、502の活物質塗工端部から遠ざかった位置に接続部505を形成せざるを得なかった。 Further, when manufacturing the assembled battery 500, the following problems may occur. That is, as shown in FIG. 2, when the number of unit cells in the stacked batteries 501 and 502 is large, the current collectors 510a and 520a provided on the outermost side of the stacked batteries 501 and 502 are strongly stretched. . In such a case, when the connection portion 505 is formed using a bonding machine such as an ultrasonic bonding machine, the stretched current collectors 510a and 520a are brought into contact with the horn and the anvils A and A of the bonding machine. Easily torn. In order to prevent the current collector from being broken, it is necessary to join at a position where the joining machine does not contact the current collector. I was forced to form.
 本発明は、このような従来の問題を解決するものである。本発明によれば、接続部周りの無駄なスペースを低減して組電池全体としてエネルギー密度を増大させることが可能である。また、接合機によって接続部を形成する場合において、集電体の破れを防ぐこともできる。以下、本発明の具体的な形態について、説明する。 The present invention solves such a conventional problem. According to the present invention, it is possible to reduce the useless space around the connection portion and increase the energy density of the assembled battery as a whole. In addition, when the connecting portion is formed by a bonding machine, the current collector can be prevented from being broken. Hereinafter, specific embodiments of the present invention will be described.
2.組電池
 図3に一実施形態に係る本発明の組電池100を概略的に示す。図3に示すように、組電池100は、複数の集電体10を備えた第1の積層電池1、複数の集電体20を備えた第2の積層電池2、及び、第1の積層電池1に備えられた複数の集電体10と第2の積層電池2に備えられた複数の集電体20とを束ねて直列に接続する接続部5を有している。組電池100において、集電体10は正極集電体であり、集電体20は負極集電体である。
2. FIG. 3 schematically shows an assembled battery 100 according to an embodiment of the present invention. As illustrated in FIG. 3, the assembled battery 100 includes a first stacked battery 1 including a plurality of current collectors 10, a second stacked battery 2 including a plurality of current collectors 20, and a first stacked battery. A plurality of current collectors 10 provided in the battery 1 and a plurality of current collectors 20 provided in the second stacked battery 2 are bundled and connected to each other in series. In the assembled battery 100, the current collector 10 is a positive electrode current collector, and the current collector 20 is a negative electrode current collector.
 組電池100において、第1の積層電池1に備えられた複数の集電体10のうち、第2の積層電池2とは反対側に設けられた集電体10aは、その断面形状が、第1の積層電池1から接続部5にかけて略L字形状とされている。さらに、組電池100において、第2の積層電池2に備えられた複数の集電体20のうち、第1の積層電池1とは反対側に設けられた集電体20aは、その断面形状が、第2の積層電池2から接続部5にかけて略L字形状とされている。 In the assembled battery 100, the current collector 10a provided on the side opposite to the second stacked battery 2 among the plurality of current collectors 10 provided in the first stacked battery 1 has a cross-sectional shape of From the laminated battery 1 of FIG. Furthermore, in the assembled battery 100, the current collector 20 a provided on the side opposite to the first stacked battery 1 among the plurality of current collectors 20 provided in the second stacked battery 2 has a cross-sectional shape. From the second laminated battery 2 to the connecting portion 5, it is substantially L-shaped.
 集電体10a、20aの形状について、図4を参照しつつより詳細に説明する。図4に示すように、集電体10aは、第1の積層電池1から第2の積層電池2に向かって伸びる第1の部分11と、第1の部分11から接続部5に向かって伸びる第2の部分12とを有している。この第1の部分11と第2の部分12とによって、断面形状が略L字形状とされている。一方、集電体20aは、第2の積層電池2から第1の積層電池1に向かって伸びる第3の部分23と、第3の部分23から接続部5に向かって伸びる第4の部分24とを有しており、やはり、この第3の部分23と第4の部分24とによって、断面形状が略L字形状とされている。 The shape of the current collectors 10a and 20a will be described in more detail with reference to FIG. As shown in FIG. 4, the current collector 10 a extends from the first stacked battery 1 toward the second stacked battery 2 and from the first portion 11 toward the connecting portion 5. And a second portion 12. The first portion 11 and the second portion 12 have a substantially L-shaped cross section. On the other hand, the current collector 20 a includes a third portion 23 extending from the second stacked battery 2 toward the first stacked battery 1, and a fourth portion 24 extending from the third portion 23 toward the connecting portion 5. Again, the third part 23 and the fourth part 24 have a substantially L-shaped cross section.
 図3、4に示すように、複数の集電体10のうち、第2の積層電池2の近傍に備えられる集電体は、ほとんど折り曲げられることなく、第1の積層電池1から接続部5にかけて略垂直に伸びている。また、複数の集電体20のうち、第1の積層電池1の近傍に備えられる集電体についても、ほとんど折り曲げられることなく、第2の積層電池2から接続部5にかけて略垂直に伸びている。すなわち、組電池100においては、集電体が外側であればあるほど、断面形状が略L字形状に近づくものとなる。 As shown in FIGS. 3 and 4, the current collector provided in the vicinity of the second stacked battery 2 among the plurality of current collectors 10 is hardly bent and is connected to the connecting portion 5 from the first stacked battery 1. It extends almost vertically over to. In addition, among the plurality of current collectors 20, the current collector provided in the vicinity of the first multilayer battery 1 extends almost vertically from the second multilayer battery 2 to the connection portion 5 with almost no bending. Yes. That is, in the assembled battery 100, the cross-sectional shape becomes closer to an approximately L shape as the current collector is on the outer side.
 このように組電池100においては、第1の積層電池1に備えられた複数の集電体10と第2の積層電池2に備えられた複数の集電体20とを束ねて直列接続する際、積層電池の外側の集電体10a、20aを略L字形状に撓ませつつ集電体10、20を束ねてなるものであり、このようにすれば、接続部5を積層電池1、2の活物質塗工端部に近づけて設けることができる。すなわち、組電池100によれば、接続部周りの無駄なスペースを低減することができ、従来よりも組電池全体としてのエネルギー密度を増大させることが可能である。 As described above, in the assembled battery 100, when the plurality of current collectors 10 provided in the first stacked battery 1 and the plurality of current collectors 20 provided in the second stacked battery 2 are bundled and connected in series. The current collectors 10a and 20a outside the multilayer battery are bent into a substantially L shape, and the current collectors 10 and 20 are bundled together. It can be provided close to the active material coating end. That is, according to the assembled battery 100, a useless space around the connection portion can be reduced, and the energy density of the assembled battery as a whole can be increased as compared with the conventional battery.
3.組電池の製造方法
 本発明に係る組電池の製造方法は、第1の積層電池に備えられた複数の集電体と第2の積層電池に備えられた複数の集電体とを束ねて直列に接続し、接続部とする、接続工程を備えており、当該接続工程において、第1の積層電池に備えられた複数の集電体のうち、第2の積層電池とは反対側に設けられた集電体を、第1の積層電池から接続部にかけて、略L字形状に折り曲げながら、第1の積層電池に備えられた複数の集電体と第2の積層電池に備えられた複数の集電体とを束ねるものである。以下、図5、6を参照しつつ、一実施形態に係る組電池100の製造方法について説明する。
3. Manufacturing method of assembled battery A manufacturing method of an assembled battery according to the present invention is a series of bundles of a plurality of current collectors provided in a first stacked battery and a plurality of current collectors provided in a second stacked battery. A connection step is provided, and in the connection step, a plurality of current collectors provided in the first stacked battery are provided on the side opposite to the second stacked battery. The plurality of current collectors provided in the first multilayer battery and the plurality of current collectors provided in the second multilayer battery while the current collector is bent in a substantially L shape from the first multilayer battery to the connection portion. It bundles the current collector. Hereinafter, a method for manufacturing the assembled battery 100 according to the embodiment will be described with reference to FIGS.
 接続工程においては、例えば、図5(A)に示すような、複数の集電体10を折り曲げる前の第1の積層電池1を用意し、図5(B)、(C)に示すように、第1の積層電池1に備えられた複数の集電体10を、組電池100とされた場合に第2の積層電池2側となる側に折り曲げる、第1折り曲げ工程(図5(B))と、折り曲げた複数の集電体10を、第1の積層電池1の第2の積層電池2側から、組電池100とした場合に接続部5となる方向に向けて折り曲げる第2折り曲げ工程(図5(C))とを行う。これにより、第1の積層電池1に備えられた複数の集電体10のうち、第2の積層電池2とは反対側に設けられた集電体10aを、第1の積層電池1から接続部5にかけて略L字形状に折り曲げることができ、集電体が外側であればあるほど、断面形状が略L字形状に近づくものとすることができる。 In the connecting step, for example, as shown in FIG. 5A, a first laminated battery 1 before bending a plurality of current collectors 10 is prepared, as shown in FIGS. 5B and 5C. The first folding step of bending the plurality of current collectors 10 provided in the first laminated battery 1 to the side that becomes the second laminated battery 2 side when the assembled battery 100 is formed (FIG. 5B). And a second bending step of bending the plurality of bent current collectors 10 from the second stacked battery 2 side of the first stacked battery 1 toward the connection portion 5 when the assembled battery 100 is used. (FIG. 5C). As a result, among the plurality of current collectors 10 provided in the first multilayer battery 1, the current collector 10 a provided on the side opposite to the second multilayer battery 2 is connected from the first multilayer battery 1. It can be bent into a substantially L shape over the part 5, and the cross-sectional shape can be made closer to a substantially L shape as the current collector is on the outer side.
 そして、第2の積層電池2についても、第1の積層電池1と同様とし、複数の集電体20のうち、第1の積層電池1とは反対側に設けられた集電体20aを、第2の積層電池2から接続部5にかけて略L字形状に折り曲げる。すなわち、第2の積層電池2に備えられた複数の集電体20を第1の積層電池1側に折り曲げる第3折り曲げ工程と、折り曲げた複数の集電体20を、第2の積層電池2の第1の積層電池1側から接続部5に向けて折り曲げる第4折り曲げ工程とを行う。 And also about the 2nd laminated battery 2, it is the same as that of the 1st laminated battery 1, and current collector 20a provided in the opposite side to the 1st laminated battery 1 among a plurality of current collectors 20 is used. The second laminated battery 2 is bent into a substantially L shape from the connection portion 5 to the connection portion 5. That is, a third folding step of bending the plurality of current collectors 20 provided in the second multilayer battery 2 toward the first multilayer battery 1 side, and the plurality of folded current collectors 20 into the second multilayer battery 2. The 4th bending process bent toward the connection part 5 from the 1st laminated battery 1 side is performed.
 このようにして得られた第1の積層電池1と第2の積層電池2とについて、複数の集電体10、20を束ねて直列に接続する。そして、図6(A)に示すように、超音波接合機のアンビルA、Aの間に、束ねた集電体10、20を挿入し、超音波接合によって集電体10、20を接合し、図6(B)に示すような接続部5を形成し、組電池100を製造することができる。このとき、最も外側の集電体10a、20aは、略L字形状に撓んだ状態にあるため、アンビルA、Aが接触したとしても容易に破れることがない。また、アンビルA、Aの間に、集電体10、20を、集電体10a、20aの略L字形状の根元近傍まで挿入することができるため、接続部5を積層電池1、2の活物質塗工部近傍に形成することができる。すなわち、束ねた集電体10、20を溶接等によって接続する際、外側の集電体10a、20aが破れることを効果的に抑制できるとともに、接続部5周りの無駄なスペースを低減することができ、組電池全体としてのエネルギー密度を従来よりも増大させることができる。 For the first laminated battery 1 and the second laminated battery 2 obtained in this way, a plurality of current collectors 10 and 20 are bundled and connected in series. 6A, the bundled current collectors 10 and 20 are inserted between the anvils A and A of the ultrasonic bonding machine, and the current collectors 10 and 20 are bonded by ultrasonic bonding. Then, the connection part 5 as shown in FIG. 6B can be formed, and the assembled battery 100 can be manufactured. At this time, since the outermost current collectors 10a and 20a are bent in a substantially L shape, even if the anvils A and A come into contact with each other, they are not easily broken. Further, since the current collectors 10 and 20 can be inserted between the anvils A and A to the vicinity of the substantially L-shaped roots of the current collectors 10a and 20a, the connection portion 5 is connected to the stacked batteries 1 and 2 It can form in the active material coating part vicinity. That is, when connecting the bundled current collectors 10 and 20 by welding or the like, it is possible to effectively prevent the outer current collectors 10a and 20a from being broken, and to reduce a useless space around the connecting portion 5. In addition, the energy density of the assembled battery as a whole can be increased as compared with the prior art.
4.他の実施形態
 図7に他の実施形態に係る組電池200を概略的に示す。図7に示すように、組電池200においては、第1の積層電池1、第2の積層電池2、第3の積層電池3及び第4の積層電池4が順に直列に接続されている。より具体的には、各積層電池1~4に備えられた複数の集電体10~60は、接続先となる隣接する集電体に向かって略L字形状に折り曲げられて束ねられ、接続されている。このように、本発明に係る組電池においては、用いる積層電池の数を任意に増加させることができ、いずれの接続部においても、接続部周りの無駄なスペースを低減することができる。すなわち、高容量且つエネルギー密度の大きな組電池とすることができる。
4). Other Embodiments FIG. 7 schematically shows an assembled battery 200 according to another embodiment. As shown in FIG. 7, in the assembled battery 200, the first laminated battery 1, the second laminated battery 2, the third laminated battery 3, and the fourth laminated battery 4 are connected in series in order. More specifically, the plurality of current collectors 10 to 60 provided in each of the stacked batteries 1 to 4 are folded in a substantially L shape toward an adjacent current collector as a connection destination and bundled to be connected. Has been. Thus, in the assembled battery according to the present invention, the number of stacked batteries to be used can be arbitrarily increased, and a useless space around the connection portion can be reduced in any connection portion. That is, an assembled battery having a high capacity and a large energy density can be obtained.
5.積層電池、単電池
 上記のような組電池において、用いる積層電池の種類については、特に限定されるものではない。例えば、全固体電池やポリマー電解質電池を用いることが好ましい。或いは、電解液電池を用いることも可能である。ただし、電解液電池を用いる場合は、電解液の漏れ等を防ぐための構造が別途必要となる。
5. Laminated battery, unit cell In the assembled battery as described above, the type of the laminated battery to be used is not particularly limited. For example, it is preferable to use an all-solid battery or a polymer electrolyte battery. Alternatively, it is possible to use an electrolyte battery. However, when using an electrolyte battery, a separate structure for preventing leakage of the electrolyte is required.
5.1.単電池
 図8に、積層電池を構成するための単電池の一例として、単電池2aを示す。単電池2aは、正極層2ac、負極層2aa、及び、当該正極層2acと負極層2aaとの間に設けられた電解質層2aeを備えており、正極層2acと接触するように正極集電体30xが設けられ、負極2aaと接触するように負極集電体20xが設けられている。当該単電池2aは、例えば、図7の第2の積層電池2における単電池として用いることが可能である。以下、単電池2aを全固体のリチウム電池とする場合について説明するが、本発明はこの形態に限定されるものではない。ナトリウム電池やカリウム電池、カルシウム電池、リチウム空気電池等としてもよい。ただし、安全性が高く、より容易に組電池を製造でき、且つ、一層エネルギー密度の大きな組電池が得られる観点からは、全固体のリチウム電池やポリマー電解質電池とすることが好ましい。
5.1. Single Cell FIG. 8 shows a single cell 2a as an example of a single cell for constituting a laminated battery. The unit cell 2a includes a positive electrode layer 2ac, a negative electrode layer 2aa, and an electrolyte layer 2ae provided between the positive electrode layer 2ac and the negative electrode layer 2aa. The positive electrode current collector is in contact with the positive electrode layer 2ac. 30x is provided, and the negative electrode current collector 20x is provided so as to be in contact with the negative electrode 2aa. The unit cell 2a can be used, for example, as a unit cell in the second stacked cell 2 of FIG. Hereinafter, although the case where the unit cell 2a is an all-solid lithium battery will be described, the present invention is not limited to this embodiment. A sodium battery, a potassium battery, a calcium battery, a lithium air battery, or the like may be used. However, it is preferable to use an all-solid lithium battery or a polymer electrolyte battery from the viewpoint of high safety, easy production of the assembled battery, and obtaining an assembled battery with a higher energy density.
5.1.1.正極層、負極層
 単電池2aに備えられる正極層2ac及び負極層2aaは、活物質や電解質を含み、任意に導電助剤及び結着剤等を含む層である。単電池2aが全固体のリチウム電池である場合、活物質としては、LiCoO、LiNiO、Li1+xNi1/3Mn1/3Co1/3、LiMn、Li1+xMn2-x-y(MはAl、Mg、Co、Fe、Ni、Znのいずれか)で表される異種元素置換Li-Mnスピネル、LiTiO、LiMPO(MはFe、Mn、Co、Niのいずれか)、V、MoO、TiS、グラファイト、ハードカーボン等の炭素材料、LiCoN、LiSi、リチウム金属又はリチウム合金(LiM、MはSn、Si、Al、Ge、Sb、P等のいずれか)、リチウム貯蔵性金属間化合物(MgM、MはSn、Ge、Sbのいずれか、或いは、NSb、NはIn、Cu、Mnのいずれか)や、これらの誘導体等を用いることができる。ここで、正極活物質と負極活物質には明確な区別はなく、2種類の化合物の充放電電位を比較して貴な電位を示すものを正極層2acに、卑な電位を示すものを負極層2aaに用いて、任意の電圧のリチウム単電池2aを構成することができる。
5.1.1. Positive electrode layer, negative electrode layer The positive electrode layer 2ac and the negative electrode layer 2aa included in the unit cell 2a are layers including an active material and an electrolyte, and optionally including a conductive additive and a binder. When the unit cell 2a is an all-solid lithium battery, the active materials include LiCoO 2 , LiNiO 2 , Li 1 + x Ni 1/3 Mn 1/3 Co 1/3 O 2 , LiMn 2 O 4 , Li 1 + x Mn 2 -x-y M y O 4 ( M is Al, Mg, Co, Fe, Ni, either Zn) different element substituted Li-Mn spinel represented by, Li x TiO y, LiMPO 4 (M is Fe, Mn, Co, or Ni), V 2 O 5 , MoO 3 , TiS 2 , graphite, carbon material such as hard carbon, LiCoN, Li x Si y O z , lithium metal or lithium alloy (LiM, M is Sn , Si, Al, Ge, Sb , or the like P), lithium storage intermetallic compound (Mg x M, M is Sn, Ge, either Sb, or, N y Sb, N is I , Cu, any of Mn) and can be used these derivatives. Here, there is no clear distinction between the positive electrode active material and the negative electrode active material, the positive and negative potentials are compared with the positive electrode layer 2ac when the charge / discharge potentials of the two types of compounds are compared, and the negative electrode is the negative electrode. Using the layer 2aa, a lithium cell 2a having an arbitrary voltage can be configured.
 また、単電池2aが全固体のリチウム電池である場合、電解質としては、固体電解質が用いられる。具体的には、LiO-B-P、LiO-SiO、LiO-B-ZnO等の酸化物系非晶質固体電解質、LiS-SiS、LiI-LiS-SiS、LiI-LiS-P、LiI-LiS-B、LiPO-LiS-SiS、LiPO-LiS-SiS、LiPO-LiS-SiS、LiI-LiS-P、LiI-LiPO-P、LiS-P等の硫化物系非晶質固体電解質、或いは、LiI、LiI-Al、LiN、LiN-LiI-LiOH等や、Li1.3Al0.3Ti0.7(PO、Li1+x+yTi2-xSi3-y12(AはAl又はGa、0≦x≦0.4、0<y≦0.6)、[(B1/2Li1/21-z]TiO(BはLa、Pr、Nd、Smのいずれか、CはSr又はBa、0≦z≦0.5)、LiLaTa12、LiLaZr12、LiBaLaTa12、LiPO(4-3/2w)(w<1)、Li3.6Si0.60.4等の結晶質酸化物・酸窒化物を用いることができる。 Further, when the unit cell 2a is an all-solid lithium battery, a solid electrolyte is used as the electrolyte. Specifically, an oxide-based amorphous solid electrolyte such as Li 2 O—B 2 O 3 —P 2 O 5 , Li 2 O—SiO 2 , Li 2 O—B 2 O 3 —ZnO, Li 2 S —SiS 2 , LiI—Li 2 S—SiS 2 , LiI—Li 2 S—P 2 S 5 , LiI—Li 2 S—B 2 S 3 , Li 3 PO 4 —Li 2 S—Si 2 S, Li 3 PO 4 —Li 2 S—SiS 2 , LiPO 4 —Li 2 S—SiS, LiI—Li 2 S—P 2 O 5 , LiI—Li 3 PO 4 —P 2 S 5 , Li 2 S—P 2 S 5 Sulfide-based amorphous solid electrolyte such as LiI, LiI—Al 2 O 3 , Li 3 N, Li 3 N—LiI—LiOH, etc., Li 1.3 Al 0.3 Ti 0.7 (PO 4) 3, Li 1 + x + y A x Ti 2-x Si y P 3-y O 2 (A is Al or Ga, 0 ≦ x ≦ 0.4,0 < y ≦ 0.6), [(B 1/2 Li 1/2) 1-z C z] TiO 3 (B is La, Pr , Nd, or Sm, C is Sr or Ba, 0 ≦ z ≦ 0.5), Li 5 La 3 Ta 2 O 12 , Li 7 La 3 Zr 2 O 12 , Li 6 BaLa 2 Ta 2 O 12 , Crystalline oxides and oxynitrides such as Li 3 PO (4-3 / 2w) N w (w <1) and Li 3.6 Si 0.6 P 0.4 O 4 can be used.
 導電助剤としては、従来のものを特に限定されることなく用いることができ、例えば、アセチレンブラック等の炭素材料を用いることが好ましい。結着剤についても、従来のものを特に限定されることなく用いることができ、例えば、ポリフッ化ビニリデン等のフッ素樹脂やスチレンブタジエンゴム(SBR)等のゴム性状樹脂等を用いることが好ましい。 As the conductive auxiliary agent, conventional ones can be used without any particular limitation. For example, a carbon material such as acetylene black is preferably used. As the binder, conventional ones can be used without particular limitation. For example, it is preferable to use a fluorine resin such as polyvinylidene fluoride, a rubber-like resin such as styrene butadiene rubber (SBR), or the like.
 正極層2acや負極層2aaに含まれる各物質の混合比については、単電池2aを適切に作動可能な比率であれば、特に限定されるものではない。例えば、質量比で、活物質:電解質:導電助剤:結着剤=99~40:1~50:0~5:0~5の混合比とすることができる。また、正極層2acや負極層2aaは、後述する正極集電体30xや負極集電体20x上に、適切に形成されていれば、厚みや形状等は特に限定されるものではない。例えば、5~500μm程度の厚みとすることができる。正極層2ac及び負極層2aaは、上記活物質等を含むペーストを正極集電体30x、負極集電体20x上にドクターブレード等によって塗布・乾燥することにより、或いは、粉体状の上記活物質等をプレス成型することにより、形成・作製することができる。 The mixing ratio of each substance contained in the positive electrode layer 2ac and the negative electrode layer 2aa is not particularly limited as long as the unit cell 2a can be operated appropriately. For example, the mixing ratio of active material: electrolyte: conductive aid: binder = 99 to 40: 1 to 50: 0 to 5: 0 to 5 can be used. In addition, the thickness, shape, and the like are not particularly limited as long as the positive electrode layer 2ac and the negative electrode layer 2aa are appropriately formed on the positive electrode current collector 30x and the negative electrode current collector 20x described later. For example, the thickness can be about 5 to 500 μm. The positive electrode layer 2ac and the negative electrode layer 2aa may be formed by applying and drying a paste containing the active material or the like on the positive electrode current collector 30x and the negative electrode current collector 20x with a doctor blade or the like, or the powdery active material Etc. can be formed and produced by press molding.
5.1.2.電解質層
 電解質層2aeは、電解質を含む層である。単電池2aを全固体のリチウム電池とする場合、電解質層2aeは固体電解質と任意に結着剤等を含む。固体電解質としては、上記した固体電解質を用いることができる。結着剤についても上記と同様のものを用いることができる。
5.1.2. Electrolyte Layer The electrolyte layer 2ae is a layer containing an electrolyte. When the unit cell 2a is an all-solid lithium battery, the electrolyte layer 2ae includes a solid electrolyte and, optionally, a binder. As the solid electrolyte, the above-described solid electrolyte can be used. The same binder as described above can be used.
 電解質層2aeに含まれる各物質の混合比については、単電池2aを適切に作動可能な比率であれば、特に限定されるものではない。例えば、質量比で、電解質:結着剤=100~70:0~30の混合比とすることができる。また、電解質層2aeは、正極層2ac及び負極層2aaの間に適切に設けられ、正極層2acと負極層2aaとの間のイオン伝導に寄与することができる形態であれば、厚みや形状等は特に限定されるものではない。例えば、0.1~500μm程度の厚みとすることができる。電解質層2aeは、上記電解質等を含むペーストを正極層2ac或いは負極層2aa上にドクターブレード等によって塗布・乾燥することにより、或いは、粉体状の上記固体電解質等をプレス成型することにより、形成・作製することができる。 The mixing ratio of each substance contained in the electrolyte layer 2ae is not particularly limited as long as it is a ratio capable of appropriately operating the unit cell 2a. For example, the mixing ratio of electrolyte: binder = 100 to 70: 0 to 30 can be set at a mass ratio. In addition, the electrolyte layer 2ae is appropriately provided between the positive electrode layer 2ac and the negative electrode layer 2aa, and can have a thickness, shape, or the like as long as it can contribute to ion conduction between the positive electrode layer 2ac and the negative electrode layer 2aa. Is not particularly limited. For example, the thickness can be about 0.1 to 500 μm. The electrolyte layer 2ae is formed by applying and drying a paste containing the electrolyte or the like on the positive electrode layer 2ac or the negative electrode layer 2aa with a doctor blade or the like, or press molding the powdery solid electrolyte or the like.・ Can be produced.
5.1.3.正極集電体、負極集電体
 単電池2aを全固体のリチウム電池とする場合、正極集電体30x及び負極集電体20xは、全固体のリチウム電池に適用できる集電体であれば、その材質等は特に限定されるものではない。例えば、金属箔や金属メッシュ、金属蒸着フィルム等を用いることができる。具体的には、Cu、Ni、Al、V、Au、Pt、Mg、Fe、Ti、Co、Zn、Ge、In、ステンレス鋼等の金属箔やメッシュ、或いは、ポリアミド、ポリイミド、PET、PPS、ポリプロピレンなどのフィルムやガラス、シリコン板等の上に上記金属を蒸着したもの等を用いることができる。正極集電体30x及び負極集電体20xの厚みは特に限定されるものではない。例えば、5~500μm程度の厚みとすることができる。正極集電体30x及び負極集電体20xの大きさは、積層電池とした後、集電体を束ねることが可能な程度の大きさであればよい。
5.1.3. Positive electrode current collector, negative electrode current collector When the single battery 2a is an all solid lithium battery, the positive electrode current collector 30x and the negative electrode current collector 20x can be applied to an all solid lithium battery, The material and the like are not particularly limited. For example, metal foil, a metal mesh, a metal vapor deposition film, etc. can be used. Specifically, Cu, Ni, Al, V, Au, Pt, Mg, Fe, Ti, Co, Zn, Ge, In, stainless steel and other metal foils and meshes, or polyamide, polyimide, PET, PPS, A film made of polypropylene or the like, a glass, a silicon plate, or the like deposited on the metal can be used. The thicknesses of the positive electrode current collector 30x and the negative electrode current collector 20x are not particularly limited. For example, the thickness can be about 5 to 500 μm. The size of the positive electrode current collector 30x and the negative electrode current collector 20x may be a size that allows the current collectors to be bundled after being formed into a stacked battery.
 単電池2aは、上記の正極層2ac、電解質層2ae及び負極層2aa、並びに、正極集電体30x及び負極集電体20xを備えていればよく、モノポーラ電池であっても、バイポーラ電池であってもよい。 The unit cell 2a only needs to include the positive electrode layer 2ac, the electrolyte layer 2ae, the negative electrode layer 2aa, the positive electrode current collector 30x, and the negative electrode current collector 20x, and may be a monopolar battery or a bipolar battery. May be.
5.2.積層電池
 図9に、上記の単電池2aを複数積層してなる積層電池2を概略的に示す。当該積層電池2は、例えば、図7における第2の積層電池2として用いることができる。図9に示すように、積層電池2は、筐体内に複数の単電池2a、2aが積層された状態で収容されている。積層電池2は、筐体の一方の側面から複数の正極集電体30(30x、30x、…)が伸出しており、他方の側面から複数の負極集電体20(20x、20x、…)が伸出している。このような積層電池を複数用意し、上記のように集電体を略L字形状に折り曲げつつ、他の積層電池の集電体と直列に接続することで、組電池を構成することができる。
5.2. Stacked Battery FIG. 9 schematically shows a stacked battery 2 formed by stacking a plurality of the unit cells 2a. The laminated battery 2 can be used, for example, as the second laminated battery 2 in FIG. As shown in FIG. 9, the laminated battery 2 is accommodated in a state in which a plurality of single cells 2a, 2a are laminated in a casing. The stacked battery 2 has a plurality of positive electrode current collectors 30 (30x, 30x,...) Extending from one side surface of the housing, and a plurality of negative electrode current collectors 20 (20x, 20x,...) From the other side surface. Is extended. By preparing a plurality of such laminated batteries and connecting the current collector in series with the current collectors of other laminated batteries while bending the current collector into a substantially L shape as described above, an assembled battery can be configured. .
 以上、本発明に係る組電池について説明したが、本発明は上記説明した具体的な形態に限定されるものではない。 Although the assembled battery according to the present invention has been described above, the present invention is not limited to the specific form described above.
 例えば、上記説明においては、第1の積層電池1の集電体10aと第2の積層電池2の集電体20aとがともに、略L字形状に折り曲げられるものとして説明したが、本発明は当該形態に限定されるものではない。例えば、第1の積層電池1の複数の集電体10についてのみ、上記のような略L字形状に折り曲げ、第2の積層電池2の複数の集電体20については、他の形状とすることも可能である。ただし、無駄なスペースを容易に低減できる、接続工程において、接合機との接触によって集電体が破れることをより効果的に防ぐ観点からは、第1の積層電池1と第2の積層電池2とを同一の形態とする、すなわち、第1の積層電池1の集電体10aと第2の積層電池2の集電体20aとがともに、略L字形状に折り曲げられるものとすることが好ましい。 For example, in the above description, the current collector 10a of the first multilayer battery 1 and the current collector 20a of the second multilayer battery 2 are both described as being bent into a substantially L shape. It is not limited to the said form. For example, only the plurality of current collectors 10 of the first multilayer battery 1 are bent into a substantially L shape as described above, and the plurality of current collectors 20 of the second multilayer battery 2 have other shapes. It is also possible. However, from the viewpoint of more effectively preventing the current collector from being broken by contact with the bonding machine in the connection process, which can easily reduce useless space, the first stacked battery 1 and the second stacked battery 2 are used. And the current collector 10a of the first multilayer battery 1 and the current collector 20a of the second multilayer battery 2 are both preferably bent into a substantially L shape. .
 また、上記説明においては、組電池の製造において、第1の積層電池1に備えられた複数の集電体10を、組電池100とされた場合に第2の積層電池2側となる側に折り曲げる、第1折り曲げ工程と、折り曲げた複数の集電体10を、第1の積層電池1の第2の積層電池2側から、組電池100とした場合に接続部5となる方向に向けて折り曲げる第2折り曲げ工程とを行うものとして説明したが、本発明は当該形態に限定されるものではない。組電池において、集電体が外側であればあるほど、断面形状が略L字形状に近づくように、複数の集電体を折り曲げる或いは撓ませればよく、複数の集電体10、20を束ねた後、積層電池1、2の活物質塗工端部側に押し付けて集電体10a、20aを撓ませてL字形状を形成することもできる。 Further, in the above description, when the assembled battery is manufactured, the plurality of current collectors 10 provided in the first laminated battery 1 are arranged on the side that becomes the second laminated battery 2 side when the assembled battery 100 is used. The first bending step of bending and the plurality of bent current collectors 10 from the second stacked battery 2 side of the first stacked battery 1 toward the connecting portion 5 when the assembled battery 100 is formed. Although it demonstrated as performing the 2nd bending process to bend, this invention is not limited to the said form. In the assembled battery, the more the current collector is on the outer side, the more the current collectors 10 and 20 may be bent or bent so that the cross-sectional shape approaches a substantially L shape. After bundling, the current collectors 10a and 20a can be bent by pressing against the active material coating end of the laminated batteries 1 and 2 to form an L-shape.
 また、上記説明した組電池においては、1の積層電池と他の積層電池とが直列に接続されるものとして説明したが本発明は当該形態に限定されない。1の積層電池と他の積層電池とが並列に接続した形態であってもよい。ただし、高出力な組電池とする観点からは、1の積層電池と他の積層電池とを直列に接続した形態が好ましい。 Further, in the above-described assembled battery, it has been described that one stacked battery and another stacked battery are connected in series, but the present invention is not limited to this form. One stacked battery and another stacked battery may be connected in parallel. However, from the viewpoint of a high output assembled battery, a configuration in which one laminated battery and another laminated battery are connected in series is preferable.
 また、上記説明した組電池と同様の趣旨から、以下の組電池も本発明に含ませることができる。すなわち、集電体が複数積層された第1の積層電池、集電体が複数積層された第2の積層電池、及び、第1の積層電池に備えられた集電体と第2の積層電池に備えられた集電体とを束ねて接続する接続部を有し、第1の積層電池に備えられた集電体のうち、第2の積層電池とは反対側に設けられた集電体が、第1の積層電池から接続部にかけて略L字形状とされている、組電池により、エネルギー密度の大きな組電池を提供することができる。「集電体が複数積層された積層電池」とは、集電体が正極層等を介して複数積層されてなる積層電池を意味するものであるが、これは、一の単電池が捲回されることにより、断面形状において、集電体が正極層等を介して複数積層されている形態をも含む概念である。すなわち、「捲回電池」が本発明にいう「積層電池」に含まれるものとする。この場合、第1の捲回電池から延びる集電体と第2の捲回電池から延びる集電体とを束ねて接続部を構成する際、第1の捲回電池から延びる集電体を接続部にかけて略L字形状とすればよい。 Further, for the same purpose as the above-described assembled battery, the following assembled battery can also be included in the present invention. That is, a first laminated battery in which a plurality of current collectors are laminated, a second laminated battery in which a plurality of current collectors are laminated, and a current collector and a second laminated battery provided in the first laminated battery A current collector provided on the side opposite to the second stacked battery among the current collectors provided in the first stacked battery; However, an assembled battery having a large energy density can be provided by the assembled battery that is substantially L-shaped from the first stacked battery to the connecting portion. The term “laminated battery in which a plurality of current collectors are laminated” means a laminated battery in which a plurality of current collectors are laminated via a positive electrode layer or the like. Thus, the cross-sectional shape is a concept including a form in which a plurality of current collectors are stacked via a positive electrode layer or the like. That is, the “wrapped battery” is included in the “stacked battery” referred to in the present invention. In this case, when the current collector extending from the first wound battery and the current collector extending from the second wound battery are bundled to form the connection portion, the current collector extending from the first wound battery is connected. What is necessary is just to make it a substantially L shape over a part.
 以下、実施例に基づいて、本発明に係る組電池について詳述する。 Hereinafter, the assembled battery according to the present invention will be described in detail based on examples.
 リチウム全固体単電池を59層積層して積層電池を複数作製した。作製した積層電池を用いて組電池とした。 A plurality of laminated batteries were manufactured by laminating 59 layers of lithium all solid state cells. The produced laminated battery was used as an assembled battery.
(実施例)
 超音波接合機を用いて、図3に示したような組電池100を作製し、活物質塗工端部から接続部5までの距離と、集電体10a、20aの破れの有無とを確認したところ、活物質塗工端部から接続部5までの距離を約10mmにまで近接させた場合でも、集電体10a、20aを破ることなく安定して組電池100を製造することができた。
(Example)
The assembled battery 100 as shown in FIG. 3 is produced using an ultrasonic bonding machine, and the distance from the active material coating end to the connection part 5 and the presence or absence of breakage of the current collectors 10a and 20a are confirmed. As a result, even when the distance from the active material coating end to the connection portion 5 was close to about 10 mm, the assembled battery 100 could be stably manufactured without breaking the current collectors 10a and 20a. .
(比較例)
 超音波接合機を用いて、図1に示したような組電池500を作製し、活物質塗工端部から接合部505までの距離と、集電体10a、20aの破れの有無とを確認したところ、集電体510a、520aを破ることなく安定して組電池を製造可能な距離は、約20mmであった。接続部505を活物質塗工端部にさらに近接させた場合、集電体510a、520aが破れてしまった。
(Comparative example)
An assembled battery 500 as shown in FIG. 1 is manufactured using an ultrasonic bonding machine, and the distance from the active material coating end to the bonding portion 505 and whether or not the current collectors 10a and 20a are torn are confirmed. As a result, the distance at which the assembled battery can be manufactured stably without breaking the current collectors 510a and 520a was about 20 mm. When the connection part 505 was brought closer to the active material coating end, the current collectors 510a and 520a were broken.
 このように、集電体10a、20aのように、外側の集電体を略L字状に折り曲げつつ複数の集電体を束ねて接続部5を形成すると、活物質塗工端部から接続部5までの距離を小さくすることが可能であった。すなわち、本発明によれば、接続部周りの無駄なスペースを低減することができ、エネルギー密度の大きな組電池を得ることができることが実証された。 In this way, as in the current collectors 10a and 20a, when the outer current collector is bent into a substantially L shape and a plurality of current collectors are bundled to form the connection portion 5, the connection is made from the active material coating end. It was possible to reduce the distance to the part 5. That is, according to the present invention, it was proved that a useless space around the connection portion can be reduced, and an assembled battery having a high energy density can be obtained.
 本発明に係る組電池は、接合部周りの無駄なスペースが低減されており、エネルギー密度が高く、特に車搭載用の電源として好適に用いることができる。 The battery pack according to the present invention has a reduced useless space around the joint, has a high energy density, and can be suitably used particularly as a power source for mounting on a vehicle.
1 第1の積層電池
2 第2の積層電池
2a 単電池
2ac 正極層
2ae 電解質層
2aa 負極層
3 第3の積層電池
4 第4の積層電池
5 接続部
10 複数の集電体
10a 最も外側の集電体
11 第1の部分
12 第2の部分
20 複数の集電体
20a 最も外側の集電体
23 第3の部分
24 第4の部分
30 複数の集電体
40 複数の集電体
50 複数の集電体
60 複数の集電体
DESCRIPTION OF SYMBOLS 1 1st laminated battery 2 2nd laminated battery 2a Single battery 2ac Positive electrode layer 2ae Electrolyte layer 2aa Negative electrode layer 3 3rd laminated battery 4 4th laminated battery 5 Connection part 10 Several collector 10a Outermost collector Current collector 11 First portion 12 Second portion 20 Multiple current collectors 20a Outermost current collector 23 Third portion 24 Fourth portion 30 Multiple current collectors 40 Multiple current collectors 50 Multiple current collectors Current collector 60 Multiple current collectors

Claims (10)

  1.  複数の集電体を備えた第1の積層電池、
     複数の集電体を備えた第2の積層電池、及び、
     前記第1の積層電池に備えられた複数の集電体と前記第2の積層電池に備えられた複数の集電体とを束ねて接続する接続部
    を有し、
     前記第1の積層電池に備えられた前記複数の集電体のうち、前記第2の積層電池とは反対側に設けられた集電体が、前記第1の積層電池から前記接続部にかけて略L字形状とされている、組電池。
    A first laminated battery comprising a plurality of current collectors;
    A second laminated battery comprising a plurality of current collectors; and
    A plurality of current collectors provided in the first stacked battery and a plurality of current collectors provided in the second stacked battery;
    Among the plurality of current collectors provided in the first multilayer battery, a current collector provided on the side opposite to the second multilayer battery is substantially extended from the first multilayer battery to the connection portion. An assembled battery that is L-shaped.
  2.  前記接続部において、前記複数の集電体が束ねられて直列に接続されている、請求項1に記載の組電池。 The assembled battery according to claim 1, wherein the plurality of current collectors are bundled and connected in series at the connection portion.
  3.  前記第1の積層電池に備えられた前記複数の集電体のうち、前記第2の積層電池とは反対側に設けられた集電体が、前記第1の積層電池から前記第2の積層電池に向かって伸びる第1の部分と、前記第1の部分から前記接続部に向かって伸びる第2の部分とを有する、請求項1又は2に記載の組電池。 Among the plurality of current collectors provided in the first stacked battery, a current collector provided on the opposite side of the second stacked battery is connected to the second stacked battery from the first stacked battery. The assembled battery according to claim 1, comprising a first portion extending toward the battery and a second portion extending from the first portion toward the connection portion.
  4.  前記第2の積層電池に備えられた前記複数の集電体のうち、前記第1の積層電池とは反対側に設けられた集電体が、該第2の積層電池から前記接続部にかけて、略L字形状とされている、請求項1~3のいずれかに記載の組電池。 Of the plurality of current collectors provided in the second stacked battery, a current collector provided on the side opposite to the first stacked battery is connected from the second stacked battery to the connection portion. The assembled battery according to any one of claims 1 to 3, wherein the assembled battery is substantially L-shaped.
  5.  前記第2の積層電池に備えられた前記複数の集電体のうち、前記第1の積層電池とは反対側に設けられた集電体が、前記第2の積層電池から前記第1の積層電池に向かって伸びる第3の部分と、前記第3の部分から前記接続部に向かって伸びる第4の部分とを有する、請求項4に記載の組電池。 Among the plurality of current collectors provided in the second stacked battery, a current collector provided on the opposite side of the first stacked battery is connected to the first stacked battery from the second stacked battery. The assembled battery according to claim 4, further comprising a third portion extending toward the battery and a fourth portion extending from the third portion toward the connection portion.
  6.  集電体が複数積層された第1の積層電池、
     集電体が複数積層された第2の積層電池、及び、
     前記第1の積層電池に備えられた集電体と前記第2の積層電池に備えられた集電体とを束ねて接続する接続部
    を有し、
     前記第1の積層電池に備えられた前記集電体のうち、前記第2の積層電池とは反対側に設けられた集電体が、前記第1の積層電池から前記接続部にかけて略L字形状とされている、組電池。
    A first laminated battery in which a plurality of current collectors are laminated;
    A second laminated battery in which a plurality of current collectors are laminated; and
    A connecting portion for connecting the current collector provided in the first stacked battery and the current collector provided in the second stacked battery in a bundle;
    Among the current collectors provided in the first multilayer battery, a current collector provided on the opposite side of the second multilayer battery is substantially L-shaped from the first multilayer battery to the connection portion. A battery pack that is shaped.
  7.  第1の積層電池に備えられた複数の集電体と第2の積層電池に備えられた複数の集電体とを束ねて接続し、接続部とする、接続工程を備え、
     該接続工程において、前記第1の積層電池に備えられた複数の集電体のうち、前記第2の積層電池とは反対側に設けられた集電体を、該第1の積層電池から前記接続部にかけて、略L字形状に折り曲げながら、前記第1の積層電池に備えられた複数の集電体と前記第2の積層電池に備えられた複数の集電体とを束ねる、組電池の製造方法。
    A connecting step of bundling and connecting a plurality of current collectors provided in the first stacked battery and a plurality of current collectors provided in the second stacked battery, and comprising a connection step;
    In the connecting step, among the plurality of current collectors provided in the first multilayer battery, the current collector provided on the side opposite to the second multilayer battery is removed from the first multilayer battery. An assembled battery in which a plurality of current collectors provided in the first stacked battery and a plurality of current collectors provided in the second stacked battery are bundled while being bent into a substantially L shape over the connecting portion. Production method.
  8.  前記接続工程が、前記第1の積層電池に備えられた複数の集電体を前記第2の積層電池側に折り曲げる第1折り曲げ工程と、折り曲げた複数の集電体を、前記第1の積層電池の前記第2の積層電池側から前記接続部に向けて折り曲げる第2折り曲げ工程とを有する、請求項7に記載の組電池の製造方法。 The connecting step includes a first folding step of bending a plurality of current collectors provided in the first stacked battery toward the second stacked battery side, and a plurality of bent current collectors are connected to the first stack. The manufacturing method of the assembled battery of Claim 7 which has a 2nd bending process bent toward the said connection part from the said 2nd laminated battery side of a battery.
  9.  前記接続工程において、さらに、前記第2の積層電池に備えられた前記複数の集電体のうち、前記第1の積層電池とは反対側に設けられた集電体を、該第2の積層電池から前記接続部にかけて、略L字形状に折り曲げながら、前記第1の積層電池に備えられた前記複数の集電体と前記第2の積層電池に備えられた前記複数の集電体とを束ねる、請求項7又は8に記載の組電池の製造方法。 In the connecting step, among the plurality of current collectors provided in the second stacked battery, a current collector provided on the opposite side to the first stacked battery is further connected to the second stacked battery. The plurality of current collectors provided in the first multilayer battery and the plurality of current collectors provided in the second multilayer battery while being bent into a substantially L shape from the battery to the connection portion. The manufacturing method of the assembled battery of Claim 7 or 8 bundled.
  10.  前記接続工程が、さらに、前記第2の積層電池に備えられた複数の集電体を前記第1の積層電池側に折り曲げる第3折り曲げ工程と、折り曲げた複数の集電体を、前記第2の積層電池の前記第1の積層電池側から前記接続部に向けて折り曲げる第4折り曲げ工程とを有する、請求項9に記載の組電池の製造方法。 The connecting step further includes a third bending step of bending a plurality of current collectors provided in the second stacked battery toward the first stacked battery, and a plurality of bent current collectors, The manufacturing method of the assembled battery of Claim 9 which has a 4th bending process bent toward the said connection part from the said 1st laminated battery side of the laminated battery of this.
PCT/JP2011/073127 2011-10-06 2011-10-06 Assembled battery and production method for assembled battery WO2013051137A1 (en)

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JP2005528741A (en) * 2002-04-30 2005-09-22 アヴェスタ リミテッド パートナーシップ Electrochemical battery bundle and manufacturing method thereof
JP2007335150A (en) * 2006-06-13 2007-12-27 Honda Motor Co Ltd Power storage element
JP2008293717A (en) * 2007-05-22 2008-12-04 Nissan Motor Co Ltd Secondary battery and vehicle which mounts this
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JP2011082039A (en) * 2009-10-07 2011-04-21 Sumitomo Electric Ind Ltd Nonaqueous electrolyte battery, and battery pack

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH11167913A (en) * 1997-12-04 1999-06-22 Matsushita Electric Ind Co Ltd Connecting method for stacked electrodes for battery and the battery
JP2005528741A (en) * 2002-04-30 2005-09-22 アヴェスタ リミテッド パートナーシップ Electrochemical battery bundle and manufacturing method thereof
JP2007335150A (en) * 2006-06-13 2007-12-27 Honda Motor Co Ltd Power storage element
JP2008293717A (en) * 2007-05-22 2008-12-04 Nissan Motor Co Ltd Secondary battery and vehicle which mounts this
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