WO2013029410A1 - Processing technique of pulverized lignite - Google Patents

Processing technique of pulverized lignite Download PDF

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Publication number
WO2013029410A1
WO2013029410A1 PCT/CN2012/077187 CN2012077187W WO2013029410A1 WO 2013029410 A1 WO2013029410 A1 WO 2013029410A1 CN 2012077187 W CN2012077187 W CN 2012077187W WO 2013029410 A1 WO2013029410 A1 WO 2013029410A1
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WIPO (PCT)
Prior art keywords
lignite
binder
parts
powdered
treating
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PCT/CN2012/077187
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French (fr)
Chinese (zh)
Inventor
李柏荣
Original Assignee
Li Bairong
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Publication of WO2013029410A1 publication Critical patent/WO2013029410A1/en

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    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10FDRYING OR WORKING-UP OF PEAT
    • C10F5/00Drying or de-watering peat
    • C10F5/06Drying or de-watering peat combined with a carbonisation step for producing turfcoal
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L5/00Solid fuels
    • C10L5/02Solid fuels such as briquettes consisting mainly of carbonaceous materials of mineral or non-mineral origin
    • C10L5/06Methods of shaping, e.g. pelletizing or briquetting
    • C10L5/10Methods of shaping, e.g. pelletizing or briquetting with the aid of binders, e.g. pretreated binders
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L9/00Treating solid fuels to improve their combustion
    • C10L9/08Treating solid fuels to improve their combustion by heat treatments, e.g. calcining
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L2290/00Fuel preparation or upgrading, processes or apparatus therefore, comprising specific process steps or apparatus units
    • C10L2290/06Heat exchange, direct or indirect

Definitions

  • the invention relates to the technical field of treatment of powdered lignite, in particular to a treatment process of powder brown coal with low cost and good treatment effect.
  • Lignite also known as diesel coal, is the coal with the lowest degree of coalification, accounting for about 40% of global coal reserves.
  • China's coal reserves are 13%, and the reserves are extremely large.
  • brown coal about 20% ⁇ 40%), low calorific value, easy weathering and spontaneous combustion
  • the transportation cost per unit of energy is high, which is not conducive to long-distance transportation and storage.
  • most of the lignite is powdery in microstructure, high in water content, and has a high autoignition index. If it is not treated, it is difficult to export to other countries or regions through long-distance transportation.
  • the powdered lignite referred to herein means that, in general, lignite itself is powdery and has a particle size of about 5 mm or less, but extremely fine powdery lignite is agglomerated and formed loose due to high surface area due to high specific surface area.
  • the above-mentioned loosely combined large agglomerates, fine powders produced during the processing of raw coal, and fine powders formed by crushing and grinding of bulk lignite are all in the category of powdered lignite.
  • the general means to solve the problem of difficult transportation of powdered lignite is to gasify or liquefy lignite, but these methods are costly. Another method is to treat these powdered lignites with or without treatment, and then add additives such as binders, combustion improvers, catalysts, etc., and then form them into briquettes for convenient transportation and further utilization.
  • lignite upgrading refers to the change in the composition and structure of coal in the process of dehydration, molding and thermal decomposition of lignite, which is converted into upgraded coal with similar properties of bituminous coal.
  • Blast furnace injection is a new technology widely used in modern blast furnace ironmaking production. It plays an important role in improving economic efficiency and reducing the cost of pig iron. It has been highly valued by countries all over the world and has made remarkable progress in recent decades. Among them, the injection of pulverized coal technology is being continuously promoted and applied in the related new ironmaking process. The main reason is: the use of coal instead of coke, reducing the demand for coke iron in the blast furnace. The main role of blast furnace coal injection in the pig iron smelting process is to partially replace metallurgical coke and reduce coke consumption. Therefore, if a large amount of lignite is produced into blast furnace coal, the ironmaking cost will be greatly saved. Summary of the invention
  • an object of the present invention is to provide a treatment process for powdered lignite which can achieve a better treatment effect at a lower cost.
  • the technical solution of the present invention is:
  • a processing method of powdered lignite includes the following steps:
  • step 1) the powdered lignite is heated to 250 ° C ⁇ 350 ° C, and then insulated
  • step 1) the powdered lignite is heated to 300 ° C and then incubated for 2 h.
  • the mixture is heated to 300 ° C to 800 ° C, and then incubated for 2 h to 4 h.
  • step 4 it is heated to 650 ° C and then incubated for 2 h.
  • step 2) natural cooling or forced cooling is employed.
  • the powdery lignite has a particle diameter of 5 mm or less.
  • the powdery lignite has a particle diameter of 2 mm or less.
  • the ratio of the binder to the lignite is 50 to 99 parts by weight of brown coal and 1 to 50 parts of binder.
  • the ratio of the binder to the lignite is: 60 to 90 parts of lignite and 10 to 40 parts of binder.
  • the ratio of the binder to the lignite is: 70-85 parts of lignite and 15-30 parts of binder.
  • the ratio of the binder to the lignite is: lignite by weight:
  • the binder is an organic binder or an inorganic binder or an organic composite binder, an inorganic composite binder, and an organic-inorganic composite binder.
  • the binder is a tar pitch type binder.
  • the binder is any one or a mixture of two or more of coal tar pitch, petroleum pitch, petroleum residue, coal tar, and tar residue.
  • the binder is a polymeric binder.
  • the binder is any one of polyethylene, polyvinyl alcohol, polystyrene, phenol resin, synthetic resin, polyurethane, and resin latex.
  • the binder is any one of starch or pulp waste liquid and biomass, and the biomass is crop waste.
  • the crop waste is any one of wheat straw, straw, glutinous rice core, glutinous rice rod, wood chips, bark, and trunk.
  • the binder is an inorganic binder.
  • the binder is lime or cement or gypsum.
  • the binder is a clay binder.
  • the binder is sodium silicate.
  • the binder is made up of 15 to 30 parts of a PVFM solution, 1 to 4 parts of sodium humate, and 66 to 85 parts of water, wherein the PVFM solution comprises: polyvinyl alcohol 2 to 6 Parts, 1.5 ⁇ 3 parts of formaldehyde and 90 ⁇ 95 parts of water.
  • the binder is made up of 20 parts of PVFM solution, 2 parts of sodium humate, and 78 parts of water, wherein the PVFM solution comprises: 4.85 parts of polyvinyl alcohol, 2.43 parts of formic acid, and 92.72 of water. Share.
  • the heating of the powdered lignite is in the following device In any one of the following: tunnel kiln, fluidized bed furnace, suspension roaster, rotary kiln, drying device, fin modification device.
  • the drying device is a twin-screw upgrading and deliming device, comprising two hollow shafts, wherein the hollow shaft is distributed with a plurality of hollow blades, and the heat-conducting oil enters the hollow shaft and the hollow blade cavity.
  • the wall surface of the hollow blade is used as a heat transfer medium to modify the powdered lignite.
  • the fin reforming device performs heating, and the fin reforming device comprises a casing, a feeding end and a discharging end respectively disposed at two ends of the casing, and at least two stages of exhausting are provided from the center of the casing from the inside to the outside.
  • the exhaust passage is electrically connected to an exhaust end disposed on the outer casing; a heat conducting mechanism is disposed in the cavity between the feeding end and the discharging end of the outer casing, and the heat conducting mechanism is close to the discharging
  • a heat conducting medium inlet is disposed at the end, and a heat conducting medium outlet is disposed near the feeding end, the heat conducting mechanism includes a plurality of sets of spaced apart heat conducting units, the heat conducting unit includes a plurality of heat conducting tubes, the heat conducting tube and the heat conducting medium
  • the inlet and the heat-conducting medium outlet are turned on, and a plurality of fins inclined downward from the vertical direction are arranged between the adjacent heat-conducting tubes, fins are disposed between the heat-conducting tubes beside the exhaust passage, and the lower end portion is away from the row
  • the direction of the gas passage is inclined to block the exhaust port opened on the wall of the exhaust passage.
  • the treatment process of the powdered lignite of the present invention is carried out by heating and maintaining the raw coal by adopting two modification methods: first heating the powdered lignite to 100 ° C ⁇ 1000 ° C, and then After heat preservation for lh ⁇ 5h, the modified brown coal obtained is cooled to below 100 °C, and most of the water is removed by the drying; then the second heating is performed to remove the volatile matter, that is, the lignite obtained in one heating and heat preservation.
  • the binder is added, and the mixture is stirred and then formed, and then the pellet is continuously heated and heat-treated, heated to 100 ° C to 1000 ° C, and kept for 1 h to 5 h, and finally the product obtained, the low calorific value ratio
  • the raw coal is greatly improved, which is more than doubled compared with the raw coal before upgrading; the whole water is almost completely removed, the volatile content is greatly reduced, the fixed carbon content is greatly increased, and the yield of condensed water is large; compared with the prior art,
  • the treatment process of the invention is lower in cost, and the obtained product can be easily transported and has a high calorific value.
  • Figure 1 is a flow chart showing the treatment process of the powdered brown coal of the invention
  • FIG. 2 is a schematic structural view of a twin-screw drying device used in a treatment process of powdered lignite according to the present invention
  • Figure 3 is an internal structural view of Figure 2;
  • Fig. 4 is a schematic view showing the structure of a fin reforming apparatus used in the treatment process of powdered lignite according to the present invention.
  • Figure 5 is an enlarged view of the portion C in Figure 4.
  • Figure 6 is an enlarged view of D in Figure 4.
  • Fig. 7 is a structural view of the feeding portion of the fin reforming device and the outlet portion of the heat conducting medium in Fig. 4 (the direction indicated by the arrow in the figure is the direction in which the heat conducting medium is led).
  • the treatment process of the powdered brown coal of the present invention comprises the following steps:
  • the lignite obtained in the step 1) is naturally cooled to 100 ° C, and discharged;
  • the ratio of the lignite to the binder is: 50 parts of lignite and 1 part of binder.
  • PVFM solution 20 parts by weight of PVFM solution, 2 parts of sodium humate, water 78 by weight
  • the PVFM solution comprises: 4.85 parts of polyvinyl alcohol, 2.43 parts of formic acid, and 92.72 parts of water.
  • the structure of the twin-screw drying device in step 1) is shown in Fig. 2 and Fig. 3, and two hollow shafts A1 are arranged, and a plurality of hollow blades A2 are arranged on the outer side wall of each hollow shaft A1, and the hollow blades are arranged.
  • the leaf A2 is electrically connected to the cavity of the hollow shaft A1, and the heat transfer oil in the cavity of the hollow shaft A1 enters the cavity of the hollow blade A2, and the hollow shaft A1 is continuously rotated by the driving device to drive the hollow paddle.
  • the leaf A2 is rotated, and the wall surface of the hollow blade A2 is in contact with the lignite as a heat transfer medium, and the lignite is stirred and dried.
  • twin-screw drying device used in this embodiment has the following advantages:
  • the internal pressure during the drying process is generally greater than the external pressure, thus isolating the entry of foreign substances, isolating the influence of the outside on lignite, and can better reduce the moisture in the lignite and remove the ash, and increase the calorific value;
  • the heat required for drying is mainly provided by the hollow blade wall surface arranged on the hollow shaft, the heat transfer oil enters the hollow shaft of the double paddle dryer from the heat transfer oil furnace, and then enters the hollow shaft
  • the hollow blade is continuously stirred and contacted with lignite to dry the lignite, and the heat transfer amount of the jacket wall is only a small part, so the heat transfer surface of the unit volume device is large, which can save The footprint of the installation reduces infrastructure investment;
  • the safety of the twin-screw drying device is good. Because the atmosphere of the external oxygen is dry, the drying of the lignite of the flammable material will not cause fire or dust explosion.
  • the gas flow is small, and the loss of volatiles is reduced, and some auxiliary equipment can be reduced or omitted accordingly. Since no gas is required for heating, the amount of gas used in the drying process is greatly reduced. The gas flow rate in the dryer is low, and the dust emitted by the gas is less;
  • the material has wide adaptability and the product is evenly dried. Since the rotation speed of the two shafts is controllable, the time of material retention can be controlled. Therefore, in actual use, the residence time of the materials in the dryer can be adjusted according to the nature of the materials and the drying conditions to adapt to difficult materials and high moisture materials. Drying requirements; 7. The adjustment range is large, the conditions are loose, and the control is convenient and fast.
  • the feeding speed, the rotation speed of the shaft and the temperature of the heat transfer oil can be separately adjusted and controlled, so that the drying conditions suitable for the material characteristics are established in terms of material drying time, drying temperature, drying form, etc., satisfying the drying standard, than the fluidized bed.
  • the operation of drying and air drying is easy to control and can be applied to various operations;
  • the structure of the fin reforming device in step 3) of the embodiment includes: a casing, a feeding hopper above the casing, and a discharging hopper 3 disposed under the casing. , a heat conducting mechanism 4 disposed in the outer casing, and an exhaust mechanism 5 disposed substantially in the middle of the outer casing.
  • the heat transfer mechanism 4 includes a lead-out manifold 41 for discharging a heat-conducting medium disposed at the feed hopper 2, a plurality of heat-conducting medium lead-out portions 43 connected to the lead-out manifold 41, and a heat transfer medium for being introduced at the discharge hopper 3.
  • the medium introduction manifold 42 and the plurality of heat transfer medium introduction portions 44 connected to the introduction header are connected to the plurality of heat transfer tubes 45 between the introduction portion and the lead portion, and the heat transfer medium introduction portion 44 and the heat transfer medium corresponding thereto are disposed.
  • a plurality of fins 46 are disposed between the heat conducting tubes 45 in the longitudinal direction. The fins 46 are inclined downwardly at a certain angle in the vertical direction, and the angle of the tilting may be greater than 0 degrees and less than or equal to 45 degrees. Choose between the range.
  • the cross-sectional shape of the heat transfer tube 45 in this embodiment is a square shape, and in other embodiments, it may be set to a circular or elliptical shape or other polygonal shape.
  • the fins in this embodiment are divided into a first fin 46a and a second fin 46b.
  • the first fins 46a are arranged in parallel in the longitudinal direction, and are integrally disposed in the space between the adjacent two heat pipes, integrally connected with the adjacent two heat pipes, and the lower end thereof is away from the exhaust channel. Tilting, blocking the exhaust port 54 disposed on the exhaust passage near the wall of the heat pipe, so that the gas is discharged from the exhaust port 54 under the action of internal negative pressure, and the solid material remains in the casing under the blocking of the fin Therefore, the primary fin 46a is provided, and its main function is to facilitate the exhaust, and of course, also plays a certain role in turning.
  • the first-stage fins are arranged in such a manner that each of the first-stage fins at the same height forms a funnel-shaped blanking space with a large diameter and a small diameter.
  • the material falls, the material is concentrated first, then diffused, and then When the fins of the next height are spread out, the fins are dynamically flipped, so that the heat can be uniformly transferred, so that the materials in the outer shell can be processed at a suitable temperature. Get high quality coal products.
  • Figure 4 As shown in the embodiment, the upper end portion of the secondary fin 46b is connected to an adjacent pair of heat transfer tubes, and the lower end portion protrudes beyond the space between the pair of adjacent heat transfer tubes, that is, the pair of heat conduction is extended.
  • the secondary fins 46b are also disposed adjacent to the pair of heat pipes, and the lower ends of the second fins 46b are also offset from the vertical direction. Enter this blanking space.
  • the main function of the secondary fins 46b is to strengthen the turning and heat conduction, so that the heat generated by the heat transfer tubes can be transmitted to the blanking space between the heat conducting tubes, and the temperature of the materials in the blanking space between the heat conducting tubes tends to In the same way, the gases generated by the materials in the various places can be discharged faster.
  • a plurality of fins are also disposed between the heat-conducting medium introduction portions, so that the materials can be flipped and transferred when they reach the space between the heat-conducting medium introduction portions, so that the gas generated at the place can be discharged in time while maintaining heat transfer. Evenly.
  • a central exhaust passage 51 is disposed at a center of the outer casing, and an outer annular heat transfer pipe is provided with an annular exhaust passage 52.
  • the annular exhaust passage 52 and the central exhaust passage 51 pass through an exhaust manifold and an exhaust end 53. Connected to discharge the gas. It can be seen from Fig. 3 that the central exhaust passage penetrates all the way to the position where the heat transfer medium is introduced, so that the gas generated at the heat transfer medium introduction portion can be discharged.
  • the upper end of the exhaust manifold and the upper end of the central exhaust passage are all pointed, and this structure is advantageous for the falling of the material.
  • An upper exhaust port 6 is provided in the vicinity of the casing near the feed hopper for discharging steam generated by the coal into the casing.
  • the feed hopper 2 includes an upper feed section 21, a middle feed section 22, and a lower feed section 23 disposed in the longitudinal direction, wherein the diameter of the middle feed section 22 is smaller than that of the upper feed section 21 and the lower feed section 23.
  • the upper feed section 21 is gradually reduced from top to bottom, and the lower feed section 23 is gradually increased from top to bottom, and the feed hopper 2 arranged in such a structure can block the gas and strengthen the change. Quality effect.
  • the discharge hopper 3 comprises an upper discharge section 31 and a lower discharge section 32, and the upper discharge section 31 is composed of a plurality of horizontally arranged distribution hoppers.
  • This arrangement can make the discharge uniform, and does not cause the discharge jam. The situation of coal quality.
  • the water outlet wall is arranged outside the lower discharge section 32, and the cooling water circulation is realized by the inlet pipe and the outlet pipe, thereby reducing the discharge temperature, so that the device for the next treatment of the discharge is not damaged by contact with the high temperature material.
  • the set hopper can also play a transitional role, avoiding the high temperature material directly contacting the water wall of the lower discharge section.
  • the fin modification device in this embodiment further includes a temperature control mechanism disposed at the feed hopper, and includes:
  • a temperature sensor (not shown) acquires a temperature signal at each heat transfer medium deriving portion; the controller compares the temperature signal with a preset temperature value, and issues a temperature control command according to the comparison result;
  • the regulating valve 7 provided in the outlet of each heat conducting unit adjusts the opening according to the temperature control command.
  • the temperature in each of the various outer casings can be adjusted in time to make them consistent, and the temperature is consistent with the set temperature, thereby ensuring the expected product.
  • the heat transfer medium deriving portion 43 has a straight shape as a whole, and has a certain inclination at the top thereof, and has a pointed shape. This arrangement can make the blanking smoother.
  • the heat transfer medium introduction portion 44 has a straight shape as a whole, and has a certain inclination at the top thereof, and has a pointed shape to facilitate blanking.
  • only the two-stage exhaust passages of the central exhaust passage and the peripheral exhaust passage are provided.
  • the exhaust passage allows the gas generated during the heating process to be discharged in time without affecting the reforming effect.
  • each component is disposed toward a target that facilitates blanking and facilitates exhaust gas exhaustion, thereby enabling the temperature of materials in various materials in the blanking space to be flexibly and effectively controlled during the process of treating coal.
  • the heat transfer medium is made of a hot gas.
  • the twin-screw drying device and the fin reforming device used in the embodiment treat the lignite.
  • the tunnel kiln, the fluidized bed furnace, the suspension roaster, the rotary kiln, the dryer, etc. can also be used for heating modification. Quality device.
  • organic or inorganic binders or a composite binder formed by mixing organic and inorganic bonding machines, or a composite binder formed of two or more organic binders may be used. Or a composite binder formed of two or more inorganic binders.
  • the drying treatment at 300 ° C in the step 1) is obtained in the present embodiment.
  • the obtained lignite was dry-distilled at 650 ° C, the weight loss rate reached 21.8%, the yield of condensed water was also large, reaching 26.01%, and the weight ratio of feed to discharge was 1.92.
  • the lignite obtained by the step 1) is naturally cooled to 80 ° C, and discharged;
  • the ratio of the lignite to the binder is: 50 parts of lignite and 50 parts of binder.
  • the binder is made up of 15 parts of a PVFM solution, 4 parts of sodium humate, and 81 parts of water.
  • the PVFM solution comprises: 5 parts of polyvinyl alcohol, 3 parts of formic acid, and 92 parts of water.
  • step 1) the treated lignite is naturally cooled to 100 ° C, and discharged;
  • the ratio of the lignite to the binder is: 80 parts of lignite and 30 parts of binder.
  • the binder is made up of 30 parts of PVFM solution, 2 parts of sodium humate, and 68 parts of water, wherein the PVFM solution comprises: 2 parts of polyvinyl alcohol, 3 parts of formic acid, and 95 parts of water.
  • the lignite obtained in the step 1) is naturally cooled to 90 ° C, and discharged;
  • the ratio of the lignite to the binder is: 99 parts of lignite and 1 part of binder.
  • the binder is made up of 15 parts of PVFM solution, 4 parts of sodium humate, and 81 parts of water.
  • the PVFM solution includes: 6 parts of polyvinyl alcohol, 1.5 parts of formic acid, and 92.5 parts of water.
  • the lignite obtained in the step 1) is naturally cooled to 90 ° C, and discharged;
  • the ratio of the lignite to the binder is: 60 parts of lignite and 25 parts of binder.
  • the binder is made up of 17 parts of PVFM solution, 3 parts of sodium humate, and 80 parts of water.
  • the PVFM solution includes: 4 parts of polyvinyl alcohol, 2 parts of formic acid, and 94 parts of water.
  • the ratio of the lignite to the binder is: 70 parts of lignite and 15 parts of binder.
  • the binder is made up of 25 parts of a PVFM solution, 2 parts of sodium humate, and 73 parts of water.
  • the PVFM solution includes: 5 parts of polyvinyl alcohol, 3 parts of formic acid, and 92 parts of water.

Abstract

A processing technique of pulverized lignite comprises the following steps: 1) heating pulverized lignite to 100°C-1000°C, and keeping the temperature for 1h~5h; 2) cooling the lignite obtained in Step 1) to be below 100°C; 3) adding a binder, mixing evenly, and forming; 4) heating the formed lignite to 100°C~1000°C, and keeping the temperature for 1h~5h.For the final product obtained through the processing technique of pulverized lignite according to the present invention, the low calorific value is greatly increased when compared with that of raw coal, and is increased to be more than 2 times as that of the raw coal not modified. Dehydration is almost completely performed, the volatile matter is dramatically reduced, the content of fixed carbon is increased dramatically, and the yield of condensed water is high. Compared with the prior art, the processing technique of the present invention has lower cost, and obtains the product not only easy to transport but also having the high calorific value.

Description

一种粉状褐煤的处理工艺 本申请要求于 2011 年 9 月 2 日提交中国专利局、 申请号为 201110259859.0、发明名称为"一种粉状褐煤的处理工艺"的中国专利申请的 优先权, 其全部内容通过引用结合在本申请中。 技术领域  The present invention claims the priority of the Chinese patent application filed on September 2, 2011, the Chinese Patent Office, Application No. 201110259859.0, entitled "Processing Process of Powdered Brown Coal", The entire contents are incorporated herein by reference. Technical field
本发明涉及粉状褐煤的处理技术领域, 具体来说是一种成本较低的、 处理效果好的粉状褐煤的处理工艺。  The invention relates to the technical field of treatment of powdered lignite, in particular to a treatment process of powder brown coal with low cost and good treatment effect.
背景技术 Background technique
褐煤又称柴煤, 是煤化程度最低的煤种, 约占全球煤炭储量的 40%, 占  Lignite, also known as diesel coal, is the coal with the lowest degree of coalification, accounting for about 40% of global coal reserves.
中国煤炭保有储量的 13% , 储量极为巨大, 但由于褐煤水分高 (约 20%~40% )、 热值低、 易风化和自燃, 单位能量的运输成本高, 不利于长 距离输送和贮存, 这就制约了褐煤的应用、 发展。 在一些国家和地区, 如 澳洲的维多利亚, 其褐煤大多为微观结构呈粉状, 含水量高, 而且具有很 高的自燃指数,如果不经处理,很难经过长途运输出口到其他国家或地区。 这里所说的粉状褐煤,是指:一般情况下,褐煤本身呈粉状,粒径约在 5mm 以下, 但极细的粉状褐煤由于高的比表面积导致高的表面能而出现团聚形 成松散结合的大团块的情况, 所以上述松散结合的大团块、 原煤加工过程 中产生的细粉、 大块褐煤经破碎、 研磨等加工形成的细粉皆属于粉状褐煤 范畴。 解决粉状褐煤难以运输问题的一般手段为将褐煤进行气化或液化, 但这些手段成本较高。 另一种方法是将这些粉状褐煤经过或不经过处理, 然后加入, 如: 粘结剂、 助燃剂、 催化剂等助剂, 然后成型, 制成型煤, 以方便运输及进一步利用。 China's coal reserves are 13%, and the reserves are extremely large. However, due to the high moisture content of brown coal (about 20%~40%), low calorific value, easy weathering and spontaneous combustion, the transportation cost per unit of energy is high, which is not conducive to long-distance transportation and storage. This restricts the application and development of lignite. In some countries and regions, such as Victoria in Australia, most of the lignite is powdery in microstructure, high in water content, and has a high autoignition index. If it is not treated, it is difficult to export to other countries or regions through long-distance transportation. The powdered lignite referred to herein means that, in general, lignite itself is powdery and has a particle size of about 5 mm or less, but extremely fine powdery lignite is agglomerated and formed loose due to high surface area due to high specific surface area. In the case of the combined large agglomerates, the above-mentioned loosely combined large agglomerates, fine powders produced during the processing of raw coal, and fine powders formed by crushing and grinding of bulk lignite are all in the category of powdered lignite. The general means to solve the problem of difficult transportation of powdered lignite is to gasify or liquefy lignite, but these methods are costly. Another method is to treat these powdered lignites with or without treatment, and then add additives such as binders, combustion improvers, catalysts, etc., and then form them into briquettes for convenient transportation and further utilization.
此外, 褐煤直接燃烧的热效率较低, 且温室气体的排放量也很大, 难 以大规模开发利用。 再者, 褐煤作为原料转化利用也受到限制, 褐煤液化、 干馏和气化都需要^ 煤中水分降至 10%以下。 褐煤若不经过提质加工, 将 难以满足多种用户的质量要求。 由此可见, 褐煤提质加工成为褐煤高效开 发利用的关键。 这里所说的褐煤提质, 是指褐煤在脱水、 成型和热分解等 过程中, 煤的组成和结构发生变化, 转化成具有近似烟煤性质的提质煤。 高炉喷吹是现代高炉炼铁生产广泛采用的新技术, 在提高经济效益、 降低 生铁成本方面起着重要作用, 日益受到世界各国的高度重视, 在近几十年 中取得了明显的进步。 其中, 喷吹煤粉技术在相关的炼铁新工艺中正在不 断得到推广和应用。 其主要原因在于: 用喷煤代替焦炭, 减少了高炉炼铁 对焦炭的需求。高炉喷吹煤在生铁冶炼环节的主要作用是部分替代冶金焦, 降低焦炭消耗量。 因而, 如果将大量存在的褐煤制作成高炉喷吹用煤, 将 会大大节约炼铁成本。 发明内容 In addition, the thermal efficiency of lignite direct combustion is low, and the greenhouse gas emissions are also large, making it difficult to develop and utilize on a large scale. Furthermore, the conversion and utilization of lignite as a raw material is also limited. Lignite liquefaction, dry distillation and gasification all require that the moisture in the coal be reduced to less than 10%. If lignite is not upgraded, it will be difficult to meet the quality requirements of many users. It can be seen that the lignite upgrading process becomes a lignite efficient opening. The key to utilization. The term "lignite upgrading" as used herein refers to the change in the composition and structure of coal in the process of dehydration, molding and thermal decomposition of lignite, which is converted into upgraded coal with similar properties of bituminous coal. Blast furnace injection is a new technology widely used in modern blast furnace ironmaking production. It plays an important role in improving economic efficiency and reducing the cost of pig iron. It has been highly valued by countries all over the world and has made remarkable progress in recent decades. Among them, the injection of pulverized coal technology is being continuously promoted and applied in the related new ironmaking process. The main reason is: the use of coal instead of coke, reducing the demand for coke iron in the blast furnace. The main role of blast furnace coal injection in the pig iron smelting process is to partially replace metallurgical coke and reduce coke consumption. Therefore, if a large amount of lignite is produced into blast furnace coal, the ironmaking cost will be greatly saved. Summary of the invention
有鉴于此, 本发明的目的是提供一种粉状褐煤的处理工艺, 能够以较低的 成本实现较好的处理效果。 In view of the above, an object of the present invention is to provide a treatment process for powdered lignite which can achieve a better treatment effect at a lower cost.
为解决上述技术问题, 本发明的技术方案是:  In order to solve the above technical problem, the technical solution of the present invention is:
一种粉状褐煤的处理工艺, 包括如下步骤:  A processing method of powdered lignite includes the following steps:
1 )将粉状褐煤加热至 100°C~1000°C, 而后保温 lh~5h;  1) heating the powdered lignite to 100 ° C ~ 1000 ° C, and then heat lh ~ 5h;
2)将步骤 1 )处理得到的褐煤冷却至 100°C以下;  2) cooling the lignite obtained in the step 1) to below 100 ° C;
3)再添加粘结剂搅拌均勾后成型;  3) Adding a binder and stirring it to form a post;
4)将成型后的褐煤加热至 100°C~1000°C, 保温 lh~5h。  4) Heat the lignite after molding to 100 ° C ~ 1000 ° C, heat lh ~ 5h.
优选地, 步骤 1 ) 中, 将粉状褐煤加热至 250°C~350°C, 而后保温 Preferably, in step 1), the powdered lignite is heated to 250 ° C ~ 350 ° C, and then insulated
2h~2.5h。 2h~2.5h.
优选地, 步骤 1) 中, 将粉状褐煤加热至 300°C, 而后保温 2h。  Preferably, in step 1), the powdered lignite is heated to 300 ° C and then incubated for 2 h.
优选地, 步骤 4) 中, 加热至 300°C~800°C, 而后保温 2h~4h。  Preferably, in step 4), the mixture is heated to 300 ° C to 800 ° C, and then incubated for 2 h to 4 h.
优选地, 步骤 4) 中, 加热至 650 °C, 而后保温 2h。  Preferably, in step 4), it is heated to 650 ° C and then incubated for 2 h.
优选地, 步骤 2) 中采用自然冷却或强制冷却的方式。  Preferably, in step 2), natural cooling or forced cooling is employed.
优选地, 所述粉状褐煤的粒径为 5mm以下。  Preferably, the powdery lignite has a particle diameter of 5 mm or less.
优选地, 所述粉状褐煤的粒径为 2mm以下。  Preferably, the powdery lignite has a particle diameter of 2 mm or less.
优选地, 步骤 3) 中, 按重量计, 粘结剂与褐煤的添加比例为: 褐煤 50 ~ 99份, 粘结剂 1 ~ 50份。 优选地, 步骤 3 ) 中, 按重量计, 粘结剂与褐煤的添加比例为: 褐煤 60 ~ 90份, 粘结剂 10 ~ 40份。 Preferably, in step 3), the ratio of the binder to the lignite is 50 to 99 parts by weight of brown coal and 1 to 50 parts of binder. Preferably, in step 3), the ratio of the binder to the lignite is: 60 to 90 parts of lignite and 10 to 40 parts of binder.
优选地, 步骤 3 ) 中, 按重量计, 粘结剂与褐煤的添加比例为: 褐煤 70-85份, 粘结剂 15~30份。  Preferably, in step 3), the ratio of the binder to the lignite is: 70-85 parts of lignite and 15-30 parts of binder.
优选地, 步骤 3 ) 中, 按重量计, 粘结剂与褐煤的添加比例为: 褐煤 Preferably, in step 3), the ratio of the binder to the lignite is: lignite by weight:
80份, 粘结剂 20份。 80 parts, 20 parts of binder.
优选地, 所述粘结剂为有机粘结剂或无机粘结剂或有机复合粘结剂、 无机复合粘结剂、 有机 -无机复合粘结剂。  Preferably, the binder is an organic binder or an inorganic binder or an organic composite binder, an inorganic composite binder, and an organic-inorganic composite binder.
优选地, 所述粘结剂为焦油沥青类粘结剂。  Preferably, the binder is a tar pitch type binder.
优选地, 所述粘结剂为煤焦油沥青、 石油沥青、 石油残渣、 煤焦油、 焦油渣中的任意一种或两种以上的混合物。  Preferably, the binder is any one or a mixture of two or more of coal tar pitch, petroleum pitch, petroleum residue, coal tar, and tar residue.
优选地, 所述粘结剂为高分子粘结剂。  Preferably, the binder is a polymeric binder.
优选地, 所述粘结剂为聚乙烯、 聚乙烯醇、 聚苯乙烯、 酚醛树脂、 合 成树脂、 聚氨酯、 树脂乳胶中的任意一种。  Preferably, the binder is any one of polyethylene, polyvinyl alcohol, polystyrene, phenol resin, synthetic resin, polyurethane, and resin latex.
优选地, 所述粘结剂为淀粉类或纸浆废液、 生物质中的任一种, 所述 生物质为农作物废弃物。  Preferably, the binder is any one of starch or pulp waste liquid and biomass, and the biomass is crop waste.
优选地, 所述农作物废弃物为麦秸、 稻草、 苞米芯、 苞米杆、 木屑、 树皮、 树干中的任意一种。  Preferably, the crop waste is any one of wheat straw, straw, glutinous rice core, glutinous rice rod, wood chips, bark, and trunk.
优选地, 所述粘结剂为无机粘结剂。  Preferably, the binder is an inorganic binder.
优选地, 所述粘结剂为石灰或水泥或石膏。  Preferably, the binder is lime or cement or gypsum.
优选地, 所述粘结剂为黏土类粘结剂。  Preferably, the binder is a clay binder.
优选地, 所述粘结剂为硅酸钠。  Preferably, the binder is sodium silicate.
优选地, 按重量计, 所述粘结剂由 PVFM溶液 15~30份、 腐植酸钠 1~4份、 水 66~85份制成, 其中, 所述 PVFM溶液包括: 聚乙烯醇 2~6份、 甲醛 1.5~3份、 水 90~95份。  Preferably, the binder is made up of 15 to 30 parts of a PVFM solution, 1 to 4 parts of sodium humate, and 66 to 85 parts of water, wherein the PVFM solution comprises: polyvinyl alcohol 2 to 6 Parts, 1.5~3 parts of formaldehyde and 90~95 parts of water.
优选地,按重量计,所述粘结剂由 PVFM溶液 20份、腐植酸钠 2份、 水 78份制成, 其中, 所述 PVFM溶液包括: 聚乙烯醇 4.85份、 甲酸 2.43 份、 水 92.72份。  Preferably, the binder is made up of 20 parts of PVFM solution, 2 parts of sodium humate, and 78 parts of water, wherein the PVFM solution comprises: 4.85 parts of polyvinyl alcohol, 2.43 parts of formic acid, and 92.72 of water. Share.
优选地, 步骤 1 )及步骤 3 ) 中, 将粉状褐煤的加热在以下装置中的 任意一种中进行: 隧道窑、 流化床炉、 悬浮焙烧炉、 回转窑、 干燥装置、 翅片改质装置。 Preferably, in step 1) and step 3), the heating of the powdered lignite is in the following device In any one of the following: tunnel kiln, fluidized bed furnace, suspension roaster, rotary kiln, drying device, fin modification device.
优选地, 所述干燥装置为双螺杆提质脱灰装置, 包括两个空心轴, 所 述空心轴上分布有多个空心桨叶,导热油进入空心轴及空心桨叶的空腔中, 所述空心桨叶的壁面作为热传导介质对粉状褐煤进行改质处理。  Preferably, the drying device is a twin-screw upgrading and deliming device, comprising two hollow shafts, wherein the hollow shaft is distributed with a plurality of hollow blades, and the heat-conducting oil enters the hollow shaft and the hollow blade cavity. The wall surface of the hollow blade is used as a heat transfer medium to modify the powdered lignite.
优选地, 所述翅片改质装置进行加热, 所述翅片改质装置包括外壳、 分别设置在外壳两端的进料端、 出料端, 从外壳中心由内向外设有至少两 级排气通道, 所述排气通道与设置在外壳上的排气端导通; 在所述外壳位 于进料端与出料端之间的腔体中设有导热机构, 所述导热机构在靠近出料 端处设有导热介质进口, 在靠近进料端处设有导热介质出口, 所述导热机 构包括多组间隔分布的导热单元, 所述导热单元包括多个导热管, 所述导 热管与导热介质进口及导热介质出口导通, 相邻导热管之间沿纵向设有与 竖直方向向下倾斜的多个翅片, 排气通道旁的导热管之间设置的翅片, 下 端部向远离排气通道的方向倾斜, 遮挡住排气通道壁面上开设的排气口。  Preferably, the fin reforming device performs heating, and the fin reforming device comprises a casing, a feeding end and a discharging end respectively disposed at two ends of the casing, and at least two stages of exhausting are provided from the center of the casing from the inside to the outside. a passage, the exhaust passage is electrically connected to an exhaust end disposed on the outer casing; a heat conducting mechanism is disposed in the cavity between the feeding end and the discharging end of the outer casing, and the heat conducting mechanism is close to the discharging A heat conducting medium inlet is disposed at the end, and a heat conducting medium outlet is disposed near the feeding end, the heat conducting mechanism includes a plurality of sets of spaced apart heat conducting units, the heat conducting unit includes a plurality of heat conducting tubes, the heat conducting tube and the heat conducting medium The inlet and the heat-conducting medium outlet are turned on, and a plurality of fins inclined downward from the vertical direction are arranged between the adjacent heat-conducting tubes, fins are disposed between the heat-conducting tubes beside the exhaust passage, and the lower end portion is away from the row The direction of the gas passage is inclined to block the exhaust port opened on the wall of the exhaust passage.
与现有技术相比, 本发明粉状褐煤的处理工艺, 通过采用两次改质的 方式, 即对原煤进行一次加热、保温:先将粉状褐煤加热至 100°C ~1000°C , 而后保温 lh~5h,再将得到的改质褐煤冷却至 100°C以下,通过此次干燥脱 除大部分水分; 而后再进行二次加热, 脱除挥发份, 即在一次加热、 保温 得到的褐煤中添加粘结剂, 搅拌均勾后成型, 然后对该球团继续进行二次 加热、 保温处理, 加热至 100°C~1000°C , 保温 lh~5h, 最终得到的产品, 低位热值比原煤大大提高, 相对于改质前的原煤提高了 2倍多; 全水几乎 完全脱去, 挥发份大幅降低, 固定碳含量大大提升, 冷凝水的产率较大; 相比于现有技术, 本发明的处理工艺成本更低, 得到的产品既能够便于运 输, 热值又高。  Compared with the prior art, the treatment process of the powdered lignite of the present invention is carried out by heating and maintaining the raw coal by adopting two modification methods: first heating the powdered lignite to 100 ° C ~ 1000 ° C, and then After heat preservation for lh~5h, the modified brown coal obtained is cooled to below 100 °C, and most of the water is removed by the drying; then the second heating is performed to remove the volatile matter, that is, the lignite obtained in one heating and heat preservation. The binder is added, and the mixture is stirred and then formed, and then the pellet is continuously heated and heat-treated, heated to 100 ° C to 1000 ° C, and kept for 1 h to 5 h, and finally the product obtained, the low calorific value ratio The raw coal is greatly improved, which is more than doubled compared with the raw coal before upgrading; the whole water is almost completely removed, the volatile content is greatly reduced, the fixed carbon content is greatly increased, and the yield of condensed water is large; compared with the prior art, The treatment process of the invention is lower in cost, and the obtained product can be easily transported and has a high calorific value.
附图说明 DRAWINGS
图 1为发明粉状褐煤的处理工艺的流程图;  Figure 1 is a flow chart showing the treatment process of the powdered brown coal of the invention;
图 2为本发明粉状褐煤的处理工艺中所用的双螺杆干燥装置的结构示 意图; 图 3为图 2的内部结构图; 2 is a schematic structural view of a twin-screw drying device used in a treatment process of powdered lignite according to the present invention; Figure 3 is an internal structural view of Figure 2;
图 4为本发明粉状褐煤的处理工艺中所用的翅片改质装置的结构示意 图。  Fig. 4 is a schematic view showing the structure of a fin reforming apparatus used in the treatment process of powdered lignite according to the present invention.
图 5为图 4中的 C处放大图;  Figure 5 is an enlarged view of the portion C in Figure 4;
图 6为图 4中的 D处放大图。  Figure 6 is an enlarged view of D in Figure 4.
图 7为图 4中翅片改质装置进料及导热介质出口部分的结构图 (图中 箭头所指方向为导热介质导出方向)。 具体实施方式  Fig. 7 is a structural view of the feeding portion of the fin reforming device and the outlet portion of the heat conducting medium in Fig. 4 (the direction indicated by the arrow in the figure is the direction in which the heat conducting medium is led). detailed description
为了使本领域的技术人员更好地理解本发明的技术方案, 下面结合附 图和具体实施例对本发明作进一步的详细说明。  In order to make those skilled in the art better understand the technical solutions of the present invention, the present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.
参见图 1, 本发明的粉状褐煤的处理工艺包括如下步骤:  Referring to Figure 1, the treatment process of the powdered brown coal of the present invention comprises the following steps:
1) 一次加热、 保温: 将粉状褐煤加热至 100°C~1000°C, 而后保温 lh~5h;  1) One heating and heat preservation: The powdered lignite is heated to 100 ° C ~ 1000 ° C, and then insulated for lh ~ 5h;
2)冷却: 将步骤 1)处理得到的褐煤冷却至 100°C以下;  2) cooling: the lignite obtained in the step 1) is cooled to below 100 ° C;
3)添加粘结剂成型: 再添加粘结剂搅拌均勾后成型;  3) Adding a binder to form: further adding a binder and stirring and then forming;
4)、 二次加热、 保温: 将成型后的褐煤加热至 100°C~1000°C, 保温 lh~5h。  4), secondary heating, heat preservation: The lignite after molding is heated to 100 ° C ~ 1000 ° C, and kept for lh ~ 5h.
以下通过具体的实施例进行详细说明。  The details are described below by way of specific examples.
实施例一  Embodiment 1
本实施例中的粉状褐煤的处理工艺包括以下步骤:  The treatment process of the powdered lignite in this embodiment comprises the following steps:
1)将粉状褐煤采用双螺杆干燥装置中进行加热、 干燥, 脱去水分, 加 热的温度为 300°C , 保温 2小时;  1) The powdered lignite is heated and dried in a twin-screw drying device, and the water is removed, and the heating temperature is 300 ° C, and the temperature is kept for 2 hours;
2) 而后将步骤 1)处理得到的褐煤自然冷却至 100°C时, 出料; 2) Then, the lignite obtained in the step 1) is naturally cooled to 100 ° C, and discharged;
3)将冷却后的褐煤添加粘结剂混合、 搅拌均勾后压球成型; 3) mixing and cooling the lignite added binder, and then pressing and forming the ball;
4)将球团装入翅片改质装置中, 加热至 650°C, 而后保温 2小时, 再 将得到的待改质煤冷却至 100 °C, 出料。  4) The pellet was charged into the fin reforming device, heated to 650 ° C, and then incubated for 2 hours, and the obtained coal to be modified was cooled to 100 ° C to discharge.
其中, 步骤 3) 中, 按重量计, 褐煤与粘结剂的添加比例为: 褐煤 50 份、 粘结剂为 1份。  In the step 3), the ratio of the lignite to the binder is: 50 parts of lignite and 1 part of binder.
其中, 按重量计, 粘结剂由 PVFM溶液 20份、 腐植酸钠 2份、 水 78 份制成, 其中, 所述 PVFM溶液包括: 聚乙烯醇 4.85份、 甲酸 2.43份、 水 92.72份。 Among them, 20 parts by weight of PVFM solution, 2 parts of sodium humate, water 78 by weight The PVFM solution comprises: 4.85 parts of polyvinyl alcohol, 2.43 parts of formic acid, and 92.72 parts of water.
其中, 步骤 1 ) 中的双螺杆干燥装置的结构参见图 2、 图 3 , 其设有两 个空心轴 A1 , 每个空心轴 A1的外侧壁上都分布有多个空心桨叶 A2, 空 心桨叶 A2与空心轴 A1的空腔导通, 空心轴 A1的空腔中的导热油进入空 心桨叶 A2的空腔中, 空心轴 A1在其驱动装置的带动下不停地转动, 带动 空心桨叶 A2转动, 空心桨叶 A2的壁面作为热传导介质与褐煤接触,对褐 煤进行搅拌、 干燥。  The structure of the twin-screw drying device in step 1) is shown in Fig. 2 and Fig. 3, and two hollow shafts A1 are arranged, and a plurality of hollow blades A2 are arranged on the outer side wall of each hollow shaft A1, and the hollow blades are arranged. The leaf A2 is electrically connected to the cavity of the hollow shaft A1, and the heat transfer oil in the cavity of the hollow shaft A1 enters the cavity of the hollow blade A2, and the hollow shaft A1 is continuously rotated by the driving device to drive the hollow paddle. The leaf A2 is rotated, and the wall surface of the hollow blade A2 is in contact with the lignite as a heat transfer medium, and the lignite is stirred and dried.
其中, 本实施例中所用的双螺杆干燥装置具有如下的优点:  Among them, the twin-screw drying device used in this embodiment has the following advantages:
1、 干燥过程中内部压力一般大于外部压力, 因而隔绝了外界物质的 进入, 隔绝了外界对褐煤的影响, 能够更好地降低褐煤中的水分及脱除灰 分, 提高热值;  1. The internal pressure during the drying process is generally greater than the external pressure, thus isolating the entry of foreign substances, isolating the influence of the outside on lignite, and can better reduce the moisture in the lignite and remove the ash, and increase the calorific value;
2、 结构紧凑, 占地面积小, 干燥所需热量主要是由排列于空心轴上 的空心桨叶壁面提供, 导热油从导热油炉进入双桨叶干燥机的空心轴中, 然后进入空心轴上的空心浆叶中, 由空心桨叶不停地与褐煤进行搅拌、 接 触, 使褐煤得到干燥, 而夹套壁面的传热量只占少部分, 所以单位体积装 置的传热面大, 可节省装置的占地面积, 减少基建投资;  2, compact structure, small footprint, the heat required for drying is mainly provided by the hollow blade wall surface arranged on the hollow shaft, the heat transfer oil enters the hollow shaft of the double paddle dryer from the heat transfer oil furnace, and then enters the hollow shaft In the hollow hollow blade, the hollow blade is continuously stirred and contacted with lignite to dry the lignite, and the heat transfer amount of the jacket wall is only a small part, so the heat transfer surface of the unit volume device is large, which can save The footprint of the installation reduces infrastructure investment;
3、 双螺杆干燥装置的安全性好, 由于在隔绝外界氧气的氛围干燥, 对易燃物料一褐煤的干燥不会起火或 I起粉尘爆炸;  3. The safety of the twin-screw drying device is good. Because the atmosphere of the external oxygen is dry, the drying of the lignite of the flammable material will not cause fire or dust explosion.
4、 热量利用率高、 运行成本低。 由于干燥所需热量由导热油提供, 而不是靠热气体提供, 减少了热气体带走的热损失。 由于双桨叶干燥机结 构紧凑, 且辅助装置少, 散热损失也减少, 热量利用率可达 80 % - 90 % ;  4. High heat utilization rate and low operating cost. Since the heat required for drying is provided by the heat transfer oil rather than by the hot gas, the heat loss carried by the hot gas is reduced. Due to the compact structure of the double paddle dryer and the small number of auxiliary devices, the heat loss is also reduced, and the heat utilization rate can reach 80% - 90 % ;
5、 气体流动量少, 同时降低了挥发分的流失, 可相应地减少或省去 部分辅助设备。 由于不需用气体来加热, 因此极大地减少了干燥过程中气 体用量。 干燥机内气体流速低, 被气体挟带出的粉尘少;  5. The gas flow is small, and the loss of volatiles is reduced, and some auxiliary equipment can be reduced or omitted accordingly. Since no gas is required for heating, the amount of gas used in the drying process is greatly reduced. The gas flow rate in the dryer is low, and the dust emitted by the gas is less;
6、 物料适应性广, 产品干燥均匀。 由于双轴的旋转速度可控, 因而 物料停留的时间可控, 所以在实际使用中, 可以根据物料的性质和干燥条 件, 调节干燥机内物料的停留时间, 以适应难干燥物料和高水分物料的干 燥要求; 7、 调整范围大、 条件宽松, 操控方便、 快捷。 加料速度、 轴的转速 和导热油的温度等均可单独调节、控制, 因而在物料干燥时间、 干燥温度、 干化形态等方面, 建立适合物料特性的干燥条件, 满足干燥标准, 比流化 床干燥、 气流干燥的操作容易控制, 能适用于多种操作; 6. The material has wide adaptability and the product is evenly dried. Since the rotation speed of the two shafts is controllable, the time of material retention can be controlled. Therefore, in actual use, the residence time of the materials in the dryer can be adjusted according to the nature of the materials and the drying conditions to adapt to difficult materials and high moisture materials. Drying requirements; 7. The adjustment range is large, the conditions are loose, and the control is convenient and fast. The feeding speed, the rotation speed of the shaft and the temperature of the heat transfer oil can be separately adjusted and controlled, so that the drying conditions suitable for the material characteristics are established in terms of material drying time, drying temperature, drying form, etc., satisfying the drying standard, than the fluidized bed. The operation of drying and air drying is easy to control and can be applied to various operations;
8、 尾气排量小, 易于处理。  8, the exhaust gas displacement is small, easy to handle.
本实施例步骤 3 ) 中的翅片改质装置的结构参见图 4、 图 5、 图 6、 图 7, 其包括: 外壳、 设置外壳上方的进料斗 2、 设置在外壳下方的出料斗 3 , 设置在外壳中的导热机构 4, 设置在外壳大体中部的排气机构 5。  Referring to FIG. 4, FIG. 5, FIG. 6, and FIG. 7, the structure of the fin reforming device in step 3) of the embodiment includes: a casing, a feeding hopper above the casing, and a discharging hopper 3 disposed under the casing. , a heat conducting mechanism 4 disposed in the outer casing, and an exhaust mechanism 5 disposed substantially in the middle of the outer casing.
其中,导热机构 4包括设置在进料斗 2处的、用于导出导热介质的导 出总管 41、 与导出总管 41连接的多个导热介质导出部 43、 设置在出料斗 3处的用于导入导热介质的导入总管 42、 与导入总管连接的多个导热介质 导入部 44,连接在导入部与导出部之间的多个导热管 45 ,导热介质导入部 44和与之相对应设置的导热介质导出部 43 以及设置在二者之间将其导通 的多个导热管 45构成一个导热单元, 每个导热单元中的多个导热管 45沿 平行方向、 间隔均匀地布置; 导热管之间形成物料的移动空间。 其中, 导 热管 45之间沿纵向设有多个翅片 46, 翅片 46沿竖直方向向下倾斜一定的 角度设置, 倾斜的角度可在大于 0度、 小于等于 45。的范围之间选择。 本 实施例中导热管 45的横截面形状为方形,在其他实施方式中,可以设置成 圓形或橢圓型或其他的多边形。 本实施例中的翅片分为一级翅片 46a及二 级翅片 46b。 其中, 一级翅片 46a沿纵向平行设置, 其整体设置在相邻的 两个导热管之间的空间内, 整体与相邻的两个导热管连接, 其下端部向远 离排气通道的方向倾斜, 挡住设置在排气通道上靠近导热管的壁面上的排 气口 54, 使得气体在内部负压的作用下从排气口 54排出, 而固体物料在 翅片的阻挡下保留在外壳中, 因而设置的一级翅片 46a, 其主要作用是利 于排气, 当然也会起到一定的翻料作用。本实施例中一级翅片的设置方式, 使得处于同一高度的一级翅片, 每四个形成一口径上大下小的漏斗形落料 空间, 物料落下时, 先集中, 而后扩散, 再到下一高度的翅片时又扩散开 来, 因而籍由翅片实现了动态翻料, 使得热量能够均匀地传递, 使得外壳 中各处的物料均能在合适的温度下被处理, 能够制得优质煤产品。 如图 4 所示, 本实施例中, 二级翅片 46b的上端部与相邻的一对导热管连接, 下 端部伸出至该对相邻导热管之间的空间之外, 即伸入该对导热管与邻近一 对导热管这四个导热管之间的落料空间中, 邻近一对导热管之间也设有二 级翅片 46b, 该二级翅片 46b的下端也偏离竖直方向伸入此落料空间中。 二级翅片 46b的主要作用是加强翻料及热传导, 使得导热管发出的热量能 够传递到导热管之间的落料空间的各处, 处于导热管之间的落料空间各处 的物料温度趋于相同, 各处物料在被加热过程中产生的气体能够更快地排 出。 The heat transfer mechanism 4 includes a lead-out manifold 41 for discharging a heat-conducting medium disposed at the feed hopper 2, a plurality of heat-conducting medium lead-out portions 43 connected to the lead-out manifold 41, and a heat transfer medium for being introduced at the discharge hopper 3. The medium introduction manifold 42 and the plurality of heat transfer medium introduction portions 44 connected to the introduction header are connected to the plurality of heat transfer tubes 45 between the introduction portion and the lead portion, and the heat transfer medium introduction portion 44 and the heat transfer medium corresponding thereto are disposed. a portion 43 and a plurality of heat transfer tubes 45 disposed between them to form a heat transfer unit, wherein the plurality of heat transfer tubes 45 in each heat transfer unit are uniformly arranged in parallel directions and intervals; materials are formed between the heat transfer tubes The mobile space. A plurality of fins 46 are disposed between the heat conducting tubes 45 in the longitudinal direction. The fins 46 are inclined downwardly at a certain angle in the vertical direction, and the angle of the tilting may be greater than 0 degrees and less than or equal to 45 degrees. Choose between the range. The cross-sectional shape of the heat transfer tube 45 in this embodiment is a square shape, and in other embodiments, it may be set to a circular or elliptical shape or other polygonal shape. The fins in this embodiment are divided into a first fin 46a and a second fin 46b. Wherein, the first fins 46a are arranged in parallel in the longitudinal direction, and are integrally disposed in the space between the adjacent two heat pipes, integrally connected with the adjacent two heat pipes, and the lower end thereof is away from the exhaust channel. Tilting, blocking the exhaust port 54 disposed on the exhaust passage near the wall of the heat pipe, so that the gas is discharged from the exhaust port 54 under the action of internal negative pressure, and the solid material remains in the casing under the blocking of the fin Therefore, the primary fin 46a is provided, and its main function is to facilitate the exhaust, and of course, also plays a certain role in turning. In the embodiment, the first-stage fins are arranged in such a manner that each of the first-stage fins at the same height forms a funnel-shaped blanking space with a large diameter and a small diameter. When the material falls, the material is concentrated first, then diffused, and then When the fins of the next height are spread out, the fins are dynamically flipped, so that the heat can be uniformly transferred, so that the materials in the outer shell can be processed at a suitable temperature. Get high quality coal products. Figure 4 As shown in the embodiment, the upper end portion of the secondary fin 46b is connected to an adjacent pair of heat transfer tubes, and the lower end portion protrudes beyond the space between the pair of adjacent heat transfer tubes, that is, the pair of heat conduction is extended. In the blanking space between the tube and the four heat pipes adjacent to the pair of heat pipes, the secondary fins 46b are also disposed adjacent to the pair of heat pipes, and the lower ends of the second fins 46b are also offset from the vertical direction. Enter this blanking space. The main function of the secondary fins 46b is to strengthen the turning and heat conduction, so that the heat generated by the heat transfer tubes can be transmitted to the blanking space between the heat conducting tubes, and the temperature of the materials in the blanking space between the heat conducting tubes tends to In the same way, the gases generated by the materials in the various places can be discharged faster.
其中, 导热介质导入部之间也设有多个翅片, 使得物料到达导热介质 导入部之间的空间时也能够被翻动、 传热, 使该处产生的气体能够及时排 出, 同时保持热量传递均匀。  Wherein, a plurality of fins are also disposed between the heat-conducting medium introduction portions, so that the materials can be flipped and transferred when they reach the space between the heat-conducting medium introduction portions, so that the gas generated at the place can be discharged in time while maintaining heat transfer. Evenly.
外壳的中心处设有一中心排气通道 51 , 最外圏的导热管外围设有环形 排气通道 52, 环形排气通道 52与中心排气通道 51均通过一排气总管与一 排气端 53连通, 将气体排出。 其中, 由图 3可以看出, 中心排气通道一直 贯穿到导热介质导入部所在的位置处, 使得在物料在导热介质导入部处产 生的气体能够得以排出。 其中, 排气总管的上端以及中心排气通道的上端 均为尖顶状, 这种结构有利于物料的下落。 外壳上靠近进料斗的附近设有 上端排气口 6, 用于将煤炭一进入外壳中产生的蒸汽排出。  A central exhaust passage 51 is disposed at a center of the outer casing, and an outer annular heat transfer pipe is provided with an annular exhaust passage 52. The annular exhaust passage 52 and the central exhaust passage 51 pass through an exhaust manifold and an exhaust end 53. Connected to discharge the gas. It can be seen from Fig. 3 that the central exhaust passage penetrates all the way to the position where the heat transfer medium is introduced, so that the gas generated at the heat transfer medium introduction portion can be discharged. Among them, the upper end of the exhaust manifold and the upper end of the central exhaust passage are all pointed, and this structure is advantageous for the falling of the material. An upper exhaust port 6 is provided in the vicinity of the casing near the feed hopper for discharging steam generated by the coal into the casing.
进料斗 2包括沿纵向设置的上部进料段 21、 中部进料段 22、下部进料 段 23 , 其中, 中部进料段 22的口径小于上部进料段 21及下部进料段 23 的口径, 上部进料段 21从上至下, 其口径逐渐减小, 下部进料段 23从上 至下, 其口径逐渐变大, 设置成此种结构的进料斗 2能够堵住气体, 加强 改质效果。  The feed hopper 2 includes an upper feed section 21, a middle feed section 22, and a lower feed section 23 disposed in the longitudinal direction, wherein the diameter of the middle feed section 22 is smaller than that of the upper feed section 21 and the lower feed section 23. The upper feed section 21 is gradually reduced from top to bottom, and the lower feed section 23 is gradually increased from top to bottom, and the feed hopper 2 arranged in such a structure can block the gas and strengthen the change. Quality effect.
出料斗 3包括上出料段 31及下出料段 32, 上出料段 31由多个水平设 置的分料斗组成, 这种设置方式能够使出料一致, 不会产生因出料堵塞而 影响煤质的情况。 下出料段 32外部设有水冷壁, 通过进水管、 出水管实现 冷却水循环, 从而降低出料温度, 使得对出料进行下一步处理的装置不会 因接触高温物料而受损。 此外, 设置的分料斗也可起到过渡作用, 避免高 温的物料直接接触下出料段的水冷壁。 本实施例中的翅片改质装置还包括温度控制机构, 设置在进料斗处, 其包括: The discharge hopper 3 comprises an upper discharge section 31 and a lower discharge section 32, and the upper discharge section 31 is composed of a plurality of horizontally arranged distribution hoppers. This arrangement can make the discharge uniform, and does not cause the discharge jam. The situation of coal quality. The water outlet wall is arranged outside the lower discharge section 32, and the cooling water circulation is realized by the inlet pipe and the outlet pipe, thereby reducing the discharge temperature, so that the device for the next treatment of the discharge is not damaged by contact with the high temperature material. In addition, the set hopper can also play a transitional role, avoiding the high temperature material directly contacting the water wall of the lower discharge section. The fin modification device in this embodiment further includes a temperature control mechanism disposed at the feed hopper, and includes:
温度传感器(图中未示出), 获取每个导热介质导出部处的温度信号; 控制器, 将温度信号与预设的温度值比较, 根据比较结果发出温度控 制指令;  a temperature sensor (not shown) acquires a temperature signal at each heat transfer medium deriving portion; the controller compares the temperature signal with a preset temperature value, and issues a temperature control command according to the comparison result;
设置在每一导热单元的导出部中的调节阀 7, 根据温度控制指令调节 开度。  The regulating valve 7 provided in the outlet of each heat conducting unit adjusts the opening according to the temperature control command.
设置此温度控制机构, 可以及时调控各个外壳中各处的温度, 使之趋 于一致, 均与设定的温度一致, 从而保证最终得到预期的产品。  By setting this temperature control mechanism, the temperature in each of the various outer casings can be adjusted in time to make them consistent, and the temperature is consistent with the set temperature, thereby ensuring the expected product.
其中, 导热介质导出部 43整体呈直板状, 其顶部具有一定的斜度, 为尖顶状, 此种设置方式, 可以使得下料更加顺畅。  The heat transfer medium deriving portion 43 has a straight shape as a whole, and has a certain inclination at the top thereof, and has a pointed shape. This arrangement can make the blanking smoother.
其中,导热介质导入部 44的整体呈直板状,其顶部也具有一定的斜度, 为尖顶状, 方便落料。  The heat transfer medium introduction portion 44 has a straight shape as a whole, and has a certain inclination at the top thereof, and has a pointed shape to facilitate blanking.
本实施例中,只设置了中心排气通道及外围排气通道这两级排气通道, 在实际实施过程中, 根据设置的导热管的多少, 由外壳中心向外, 可以设 置更多级的排气通道, 使得加热过程中产生的气体能够及时排出, 不影响 改质效果。  In this embodiment, only the two-stage exhaust passages of the central exhaust passage and the peripheral exhaust passage are provided. In the actual implementation process, according to the number of the heat-conducting tubes provided, from the center of the outer casing, more levels can be set. The exhaust passage allows the gas generated during the heating process to be discharged in time without affecting the reforming effect.
本实施例中, 各个部件均朝着有利于落料、 有利于排气顺畅的目标设 置, 因而使得在处理煤炭的过程中, 能够使处于落料空间的各处物料的温 度被灵活有效地控制, 以实现好的处理效果。 本实施例中, 导热介质采用 热气体。  In this embodiment, each component is disposed toward a target that facilitates blanking and facilitates exhaust gas exhaustion, thereby enabling the temperature of materials in various materials in the blanking space to be flexibly and effectively controlled during the process of treating coal. To achieve a good processing effect. In this embodiment, the heat transfer medium is made of a hot gas.
本实施例中采用的双螺杆干燥装置以及翅片改质装置对褐煤进行处 理, 在其他实施例中, 也可采用隧道窑、 流化床炉、 悬浮焙烧炉、 回转窑、 干燥机等加热改质装置。  The twin-screw drying device and the fin reforming device used in the embodiment treat the lignite. In other embodiments, the tunnel kiln, the fluidized bed furnace, the suspension roaster, the rotary kiln, the dryer, etc. can also be used for heating modification. Quality device.
在其他实施方式中, 也可采用其他的有机或无机粘结剂, 或者有机和 无机粘结机混合在一起形成的复合粘结剂, 或者两种以上有机粘结剂形成 的复合粘结剂, 或者两种以上无机粘结剂形成的复合粘结剂。  In other embodiments, other organic or inorganic binders, or a composite binder formed by mixing organic and inorganic bonding machines, or a composite binder formed of two or more organic binders may be used. Or a composite binder formed of two or more inorganic binders.
将以上实施例所用的粉状褐煤原煤以及按以上实施例处理得到的改质 煤进行检测, 检测结果及分析结果参见表 1。 表 l 检测结果 The powdered lignite raw coal used in the above examples and the modified coal obtained by the above examples were tested. The test results and analysis results are shown in Table 1. Table l test results
Figure imgf000011_0001
从表 1可以看出, 经过步骤 1 ) 中在 300°C下的干燥处理, 得到的褐 煤全水和挥发份大幅降低, 固定碳含量有所提高, 而经过步骤 4 )中在 650 ° 下改质处理后, 得到的改质球团, 其低位热值相比之前 300°C的改质煤 有了进一步提高, 全水和挥发份大幅降低, 固定碳含量大幅提高, 相对原 煤来说低位热值提高了 2倍多, 全水几乎全部去掉。
Figure imgf000011_0001
It can be seen from Table 1 that after the drying treatment at 300 ° C in step 1), the total water and volatile matter of the lignite are greatly reduced, the fixed carbon content is increased, and the step 4) is changed at 650 °. After the quality treatment, the modified pellets have a higher heat value than the previous 300 °C modified coal, the total water and volatiles are greatly reduced, the fixed carbon content is greatly increased, and the low heat is compared with the raw coal. The value has increased by more than 2 times, and almost all of the water has been removed.
在本实施例中的整个改质过程中,通过计算入料重量及出料重量以及 得到的冷凝水的重量, 得出本实施例中, 经过步骤 1 )中在 300°C下的干燥 处理, 得到的褐煤在 650°C下干馏, 失重率达到了 21.8% , 冷凝水的产率 也较大, 达到了 26.01% , 入料与出料重量比为 1.92。  In the entire upgrading process in this embodiment, by calculating the weight of the feed and the weight of the discharge and the weight of the obtained condensed water, the drying treatment at 300 ° C in the step 1) is obtained in the present embodiment. The obtained lignite was dry-distilled at 650 ° C, the weight loss rate reached 21.8%, the yield of condensed water was also large, reaching 26.01%, and the weight ratio of feed to discharge was 1.92.
实施例二  Embodiment 2
本实施例中的粉状褐煤的处理工艺包括以下步骤:  The treatment process of the powdered lignite in this embodiment comprises the following steps:
1 )将粉状褐煤采用双螺杆干燥装置中进行加热、 干燥, 脱去水分, 加 热的温度为 200 °C , 保温 3小时;  1) The powdered lignite is heated and dried in a twin-screw drying device to remove moisture, and the heating temperature is 200 ° C, and the temperature is kept for 3 hours;
2 ) 而后步骤 1 )处理得到的褐煤自然冷却至 80°C时, 出料;  2) Then, the lignite obtained by the step 1) is naturally cooled to 80 ° C, and discharged;
3 )将冷却后的褐煤添加粘结剂混合、 搅拌均勾后压球成型;  3) mixing and cooling the lignite added binder, and then pressing and forming the ball;
4 )将球团装入翅片改质装置中, 加热至 700°C , 而后保温 2.5小时, 将得到的改质煤冷却至 100°C, 出料。 4) Put the pellet into the fin modification device, heat it to 700 ° C, and then keep it for 2.5 hours. The obtained modified coal was cooled to 100 ° C and discharged.
其中, 步骤 3) 中, 按重量计, 褐煤与粘结剂的添加比例为: 褐煤 50 份、 粘结剂为 50份。  In the step 3), the ratio of the lignite to the binder is: 50 parts of lignite and 50 parts of binder.
其中, 按重量计, 粘结剂由 PVFM溶液 15份、 腐植酸钠 4份、 水 81 份制成, 其中, 所述 PVFM溶液包括: 聚乙烯醇 5份、 甲酸 3份、 水 92 份。  The binder is made up of 15 parts of a PVFM solution, 4 parts of sodium humate, and 81 parts of water. The PVFM solution comprises: 5 parts of polyvinyl alcohol, 3 parts of formic acid, and 92 parts of water.
实施例三  Embodiment 3
本实施例中的粉状褐煤的处理工艺包括以下步骤:  The treatment process of the powdered lignite in this embodiment comprises the following steps:
1)将粉状褐煤采用双螺杆干燥装置中进行加热、 干燥, 脱去水分, 加 热的温度为 300°C, 保温 2.5小时;  1) The powdered lignite is heated and dried in a twin-screw drying device, and the water is removed, and the heating temperature is 300 ° C, and the temperature is kept for 2.5 hours;
2) 而后步骤 1)处理得到的褐煤自然冷却至 100°C时, 出料;  2) Then the step 1) the treated lignite is naturally cooled to 100 ° C, and discharged;
3)将冷却后的褐煤添加粘结剂混合、 搅拌均勾后压球成型;  3) mixing and cooling the lignite added binder, and then pressing and forming the ball;
4)将球团装入翅片改质装置中, 加热至 650°C, 而后保温 4小时, 再 将得到的改质煤冷却至 100°C, 出料。  4) The pellet was charged into a fin reforming apparatus, heated to 650 ° C, and then incubated for 4 hours, and the obtained modified coal was cooled to 100 ° C to discharge.
其中, 步骤 3) 中, 按重量计, 褐煤与粘结剂的添加比例为: 褐煤 80 份、 粘结剂为 30份。  In the step 3), the ratio of the lignite to the binder is: 80 parts of lignite and 30 parts of binder.
其中, 按重量计, 粘结剂由 PVFM溶液 30份、 腐植酸钠 2份、 水 68 份制成, 其中, 所述 PVFM溶液包括: 聚乙烯醇 2份、 甲酸 3份、 水 95 份。  The binder is made up of 30 parts of PVFM solution, 2 parts of sodium humate, and 68 parts of water, wherein the PVFM solution comprises: 2 parts of polyvinyl alcohol, 3 parts of formic acid, and 95 parts of water.
实施例四  Embodiment 4
本实施例中的粉状褐煤的处理工艺包括以下步骤:  The treatment process of the powdered lignite in this embodiment comprises the following steps:
1)将粉状褐煤采用双螺杆干燥装置中进行加热、 干燥, 脱去水分, 加 热的温度为 280°C , 保温 1.5小时;  1) The powdered lignite is heated and dried in a twin-screw drying device, and the water is removed, and the heating temperature is 280 ° C, and the temperature is maintained for 1.5 hours;
2) 而后将步骤 1)处理得到的褐煤自然冷却至 90°C时, 出料;  2) Then, the lignite obtained in the step 1) is naturally cooled to 90 ° C, and discharged;
3 )将冷却后的褐煤添加粘结剂混合、 搅拌均勾后压球成型;  3) mixing and cooling the lignite added binder, and then pressing and forming the ball;
4)将球团装入翅片改质装置中, 加热至 900°C, 而后保温 3小时, 而 后将得到的改质煤冷却至 100°C, 出料。  4) The pellet was charged into a fin reforming apparatus, heated to 900 ° C, and then incubated for 3 hours, and then the obtained modified coal was cooled to 100 ° C to discharge.
其中, 步骤 3) 中, 按重量计, 褐煤与粘结剂的添加比例为: 褐煤 99 份、 粘结剂为 1份。 其中, 按重量计, 粘结剂由 PVFM溶液 15份、 腐植酸钠 4份、 水 81 份制成, 其中, 所述 PVFM溶液包括: 聚乙烯醇 6份、 甲酸 1.5份、 水 92.5 份。 In the step 3), the ratio of the lignite to the binder is: 99 parts of lignite and 1 part of binder. The binder is made up of 15 parts of PVFM solution, 4 parts of sodium humate, and 81 parts of water. The PVFM solution includes: 6 parts of polyvinyl alcohol, 1.5 parts of formic acid, and 92.5 parts of water.
实施例五  Embodiment 5
本实施例中的粉状褐煤的处理工艺包括以下步骤:  The treatment process of the powdered lignite in this embodiment comprises the following steps:
1)将粉状褐煤采用双螺杆干燥装置中进行加热、 干燥, 脱去水分, 加 热的温度为 280°C, 保温 2.5小时;  1) The powdered lignite is heated and dried in a twin-screw drying device to remove moisture, and the heating temperature is 280 ° C, and the temperature is kept for 2.5 hours;
2) 而后将步骤 1)处理得到的褐煤自然冷却至 90°C时, 出料;  2) Then, the lignite obtained in the step 1) is naturally cooled to 90 ° C, and discharged;
3)将冷却后的褐煤添加粘结剂混合、 搅拌均勾后压球成型;  3) mixing and cooling the lignite added binder, and then pressing and forming the ball;
4)将球团装入翅片改质装置中, 加热至 900°C, 而后保温 2.5小时, 而后将得到的改质煤冷却至 100°C, 出料。  4) The pellet was charged into a fin reforming apparatus, heated to 900 ° C, and then incubated for 2.5 hours, and then the obtained reformed coal was cooled to 100 ° C to discharge.
其中, 步骤 3) 中, 按重量计, 褐煤与粘结剂的添加比例为: 褐煤 60 份、 粘结剂为 25份。  In the step 3), the ratio of the lignite to the binder is: 60 parts of lignite and 25 parts of binder.
其中, 按重量计, 粘结剂由 PVFM溶液 17份、 腐植酸钠 3份、 水 80 份制成, 其中, 所述 PVFM溶液包括: 聚乙烯醇 4份、 甲酸 2份、 水 94 份。  The binder is made up of 17 parts of PVFM solution, 3 parts of sodium humate, and 80 parts of water. The PVFM solution includes: 4 parts of polyvinyl alcohol, 2 parts of formic acid, and 94 parts of water.
实施例六  Embodiment 6
本实施例中的粉状褐煤的处理工艺包括以下步骤:  The treatment process of the powdered lignite in this embodiment comprises the following steps:
1)将粉状褐煤采用双螺杆干燥装置中进行加热、 干燥, 脱去水分, 加 热的温度为 280 °C , 保温 2.5小时;  1) The powdered lignite is heated and dried in a twin-screw drying device, and the water is removed, and the heating temperature is 280 ° C, and the temperature is kept for 2.5 hours;
2)将步骤 1 )处理得到的褐煤自然冷却至 90°C时, 出料;  2) when the lignite obtained in the step 1) is naturally cooled to 90 ° C, discharging;
3)将冷却后的褐煤添加粘结剂混合、 搅拌均勾后压球成型;  3) mixing and cooling the lignite added binder, and then pressing and forming the ball;
4)将球团装入翅片改质装置中, 加热至 900°C, 而后保温 2.5小时, 而后将得到的褐煤冷却至 100 °C, 出料。  4) The pellet was charged into a fin reforming apparatus, heated to 900 ° C, and then held for 2.5 hours, and then the obtained lignite was cooled to 100 ° C to discharge.
其中, 步骤 3) 中, 按重量计, 褐煤与粘结剂的添加比例为: 褐煤 70 份、 粘结剂为 15份。  In the step 3), the ratio of the lignite to the binder is: 70 parts of lignite and 15 parts of binder.
其中, 按重量计, 粘结剂由 PVFM溶液 25份、 腐植酸钠 2份、 水 73 份制成, 其中, 所述 PVFM溶液包括: 聚乙烯醇 5份、 甲酸 3份、 水 92 份。 以上对本发明进行了详细介绍, 文中应用具体个例对本发明的原理及 实施方式进行了阐述, 以上实施例的说明只是用于帮助理解本发明的方法 及其核心思想。 应当指出, 对于本技术领域的普通技术人员来说, 在不脱 离本发明原理的前提下, 还可以对本发明进行若干改进和修饰, 这些改进 和修饰也落入本发明权利要求的保护范围内。 The binder is made up of 25 parts of a PVFM solution, 2 parts of sodium humate, and 73 parts of water. The PVFM solution includes: 5 parts of polyvinyl alcohol, 3 parts of formic acid, and 92 parts of water. The present invention has been described in detail above, and the principles and embodiments of the present invention have been described by way of specific examples. The description of the above embodiments is only for the purpose of understanding the method of the present invention and its core idea. It should be noted that those skilled in the art can make various modifications and changes to the present invention without departing from the spirit and scope of the invention.

Claims

权 利 要 求 Rights request
1、 一种粉状褐煤的处理工艺, 其特征在于, 包括如下步骤:  A process for treating powdered lignite, characterized in that it comprises the following steps:
1 )将粉状褐煤加热至 100°C~1000°C, 而后保温 lh~5h;  1) heating the powdered lignite to 100 ° C ~ 1000 ° C, and then heat lh ~ 5h;
2)将步骤 1 )处理得到的褐煤冷却至 100°C以下;  2) cooling the lignite obtained in the step 1) to below 100 ° C;
3 )再添加粘结剂搅拌均勾后成型;  3) adding the binder and stirring to form the hook;
4)将成型后的褐煤加热至 100°C~1000°C, 保温 lh~5h。  4) Heat the lignite after molding to 100 ° C ~ 1000 ° C, heat lh ~ 5h.
2、 如权利要求 1所述的粉状褐煤的处理工艺, 其特征在于, 步骤 1) 中, 将粉状褐煤加热至 250°C~350°C, 而后保温 2h~2.5h。  2. The process for treating powdery lignite according to claim 1, wherein in step 1), the powdered lignite is heated to 250 ° C to 350 ° C and then held for 2 h to 2.5 h.
3、 如权利要求 1所述的粉状褐煤的处理工艺, 其特征在于, 步骤 1) 中, 将粉状褐煤加热至 300°C, 而后保温 2h。  3. The treatment process of powdered lignite according to claim 1, wherein in step 1), the powdered lignite is heated to 300 ° C and then incubated for 2 h.
4、 如权利要求 1所述的粉状褐煤的处理工艺, 其特征在于, 步骤 4) 中, 加热至 300°C~800°C, 而后保温 2h~4h。  4. The process for treating powdery lignite according to claim 1, wherein in step 4), the mixture is heated to 300 ° C to 800 ° C, and then insulated for 2 h to 4 h.
5、 如权利要求 1所述的粉状褐煤的处理工艺, 其特征在于, 步骤 4) 中, 加热至 650°C, 而后保温 2h。  5. The process for treating powdered lignite according to claim 1, wherein in step 4), heating to 650 ° C, followed by holding for 2 h.
6、 如权利要求 1所述的粉状褐煤的处理工艺, 其特征在于, 步骤 2) 中采用自然冷却或强制冷却的冷却方式。  6. The process for treating powdered lignite according to claim 1, wherein in step 2), cooling by natural cooling or forced cooling is employed.
7、 如权利要求 1所述的粉状褐煤的处理工艺, 其特征在于, 所述粉 状褐煤的粒径为 5mm以下。  The process for treating powdery lignite according to claim 1, wherein the powdery lignite has a particle diameter of 5 mm or less.
8、 如权利要求 1所述的粉状褐煤的处理工艺, 其特征在于, 所述粉 状褐煤的粒径为 2mm以下。  The process for treating powdery lignite according to claim 1, wherein the powdery lignite has a particle diameter of 2 mm or less.
9、 如权利要求 1所述的粉状褐煤的处理工艺, 其特征在于, 步骤 3) 中, 按重量计, 粘结剂与褐煤的添加比例为: 褐煤 50~99份, 粘结剂 1~ 50份。  9. The process for treating powdered lignite according to claim 1, wherein in step 3), the ratio of binder to lignite is: 50 to 99 parts of lignite, binder 1~ 50 copies.
10、如权利要求 1所述的粉状褐煤的处理工艺,其特征在于, 步骤 3 ) 中, 按重量计, 粘结剂与褐煤的添加比例为: 褐煤 60~90份, 粘结剂 10~ The process for treating powdery lignite according to claim 1, wherein in step 3), the ratio of binder to lignite is: 60 to 90 parts of lignite, binder 10~
40份。 40 copies.
11、如权利要求 1所述的粉状褐煤的处理工艺,其特征在于, 步骤 3) 中,按重量计, 粘结剂与褐煤的添加比例为: 褐煤 70~85份, 粘结剂 15~30 份。 The process for treating powdery lignite according to claim 1, wherein in step 3), the ratio of binder to lignite is: 70 to 85 parts of lignite, binder 15~ 30 copies.
12、如权利要求 1所述的粉状褐煤的处理工艺,其特征在于, 步骤 3 ) 中, 按重量计, 粘结剂与褐煤的添加比例为: 褐煤 80份, 粘结剂 20份。 The process for treating powdery lignite according to claim 1, wherein in step 3), the ratio of the binder to the lignite is 80 parts by weight of lignite and 20 parts by weight of the binder.
13、 如权利要求 1所述的粉状褐煤的处理工艺, 其特征在于, 所述粘 结剂为有机粘结剂或无机粘结剂或有机复合粘结剂或无机复合粘结剂或有 机 -无机复合粘结剂。  13. The treatment process of powdered lignite according to claim 1, wherein the binder is an organic binder or an inorganic binder or an organic composite binder or an inorganic composite binder or organic- Inorganic composite binder.
14、 如权利要求 1所述的粉状褐煤的处理工艺, 其特征在于, 所述粘 结剂为焦油沥青类粘结剂。  The process for treating powdery lignite according to claim 1, wherein the binder is a tar pitch binder.
15、 如权利要求 14所述的粉状褐煤的处理工艺, 其特征在于, 所述 粘结剂为煤焦油沥青、 石油沥青、 石油残渣、 煤焦油、 焦油渣中的任意一 种或两种以上的混合物。  The process for treating powdery lignite according to claim 14, wherein the binder is any one or more of coal tar pitch, petroleum pitch, petroleum residue, coal tar, and tar residue. mixture.
16、 如权利要求 1所述的粉状褐煤的处理工艺, 其特征在于, 所述粘 结剂为高分子粘结剂。  The process for treating powdered lignite according to claim 1, wherein the binder is a polymer binder.
17、 如权利要求 16所述的粉状褐煤的处理工艺, 其特征在于, 所述 粘结剂为聚乙烯、 聚乙烯醇、 聚苯乙烯、 酚醛树脂、 合成树脂、 聚氨酯、 树脂乳胶中的任意一种。  The process for treating powdery lignite according to claim 16, wherein the binder is any of polyethylene, polyvinyl alcohol, polystyrene, phenolic resin, synthetic resin, polyurethane, and resin latex. One.
18、 如权利要求 1所述的粉状褐煤的处理工艺, 其特征在于, 所述粘 结剂为淀粉类或纸浆废液、 生物质中的任一种, 所述生物质为农作物废弃 物。  The process for treating powdery lignite according to claim 1, wherein the binder is any one of starch or pulp waste liquid and biomass, and the biomass is crop waste.
19、 如权利要求 18所述的粉状褐煤的处理工艺, 其特征在于, 所述 农作物废弃物为麦秸、 稻草、 苞米芯、 苞米杆、 木屑、 树皮、 树干中的任 意一种。  The process for treating powdery lignite according to claim 18, wherein the crop waste is any one of wheat straw, straw, glutinous rice kernel, glutinous rice rod, wood chips, bark, and trunk.
20、 如权利要求 1所述的粉状褐煤的处理工艺, 其特征在于, 所述 粘结剂为无机粘结剂。  The process for treating powdered lignite according to claim 1, wherein the binder is an inorganic binder.
21、 如权利要求 20所述的粉状褐煤的处理工艺, 其特征在于, 所述 粘结剂为石灰或水泥或石膏。  The process for treating powdered lignite according to claim 20, wherein the binder is lime or cement or gypsum.
22、 如权利要求 1所述的粉状褐煤的处理工艺, 其特征在于, 所述 粘结剂为黏土类粘结剂。  The process for treating powdered lignite according to claim 1, wherein the binder is a clay-based binder.
23、 如权利要求 1所述的粉状褐煤的处理工艺, 其特征在于, 所述 粘结剂为硅酸钠。 23. The process for treating powdered lignite according to claim 1, wherein the binder is sodium silicate.
24、 如权利要求 1所述的粉状褐煤的处理工艺, 其特征在于, 按重量 计, 所述粘结剂由 PVFM溶液 15~30份、 腐植酸钠 1-4份、 水 66~85份制 成,其中,所述 PVFM溶液包括:聚乙烯醇 2~6份、甲醛 1.5~3份、水 90~95 份。 The process for treating powdery lignite according to claim 1, wherein the binder comprises 15 to 30 parts by weight of PVFM solution, 1-4 parts of sodium humate, and 66 to 85 parts by weight of water. The PVFM solution comprises: 2-6 parts of polyvinyl alcohol, 1.5-3 parts of formaldehyde, and 90-9 parts of water.
25、 如权利要求 1所述的粉状褐煤的处理工艺, 其特征在于, 按重量 计, 所述粘结剂由 PVFM溶液 20份、腐植酸钠 2份、 水 78份制成, 其中, 所述 PVFM溶液包括: 聚乙烯醇 4.85份、 甲酸 2.43份、 水 92.72份。  The process for treating powdery lignite according to claim 1, wherein the binder is made of 20 parts of PVFM solution, 2 parts of sodium humate, and 78 parts of water, wherein The PVFM solution includes: 4.85 parts of polyvinyl alcohol, 2.43 parts of formic acid, and 92.72 parts of water.
26、如权利要求 1所述的粉状褐煤的处理工艺,其特征在于, 步骤 1 ) 及步骤 3 ) 中, 将粉状褐煤的加热在以下装置中的任意一种中进行: 隧道 窑、 流化床炉、 悬浮焙烧炉、 回转窑、 干燥装置、 翅片改质装置。  The process for treating powdery lignite according to claim 1, wherein in step 1) and step 3), heating of the powdered lignite is carried out in any one of the following devices: tunnel kiln, flow Chemical bed furnace, suspension roaster, rotary kiln, drying device, fin modification device.
27、 如权利要求 26所述的粉状褐煤的处理工艺, 其特征在于, 所述 干燥装置为双螺杆干燥装置, 包括两个空心轴, 所述空心轴上分布有多个 空心桨叶, 导热油进入空心轴及空心桨叶的空腔中, 所述空心桨叶的壁面 作为热传导介质对粉状褐煤进行改质处理。  The processing method of the powdered lignite according to claim 26, wherein the drying device is a twin-screw drying device, comprising two hollow shafts, wherein the hollow shaft is distributed with a plurality of hollow blades, and the heat conduction is The oil enters the hollow shaft and the cavity of the hollow blade, and the wall surface of the hollow blade is used as a heat transfer medium to modify the powdered lignite.
28、 如权利要求 26所述的粉状褐煤的处理工艺, 其特征在于, 所述翅 片改质装置包括外壳、 分别设置在外壳两端的进料端、 出料端, 从外壳中 心由内向外设有至少两级排气通道, 所述排气通道与设置在外壳上的排气 端导通; 在所述外壳位于进料端与出料端之间的腔体中设有导热机构, 所 述导热机构在靠近出料端处设有导热介质进口, 在靠近进料端处设有导热 介质出口, 所述导热机构包括多组间隔分布的导热单元, 所述导热单元包 括多个导热管, 所述导热管与导热介质进口及导热介质出口导通, 相邻导 管之间设置的翅片, 下端部向远离排气通道的方向倾斜, 遮挡住排气通道 壁面上开设的排气口。  The processing method of the powdered lignite according to claim 26, wherein the fin reforming device comprises a casing, a feeding end and a discharging end respectively disposed at both ends of the casing, and from the center of the casing from the inside to the outside Providing at least two stages of exhaust passages, the exhaust passages being electrically connected to an exhaust end disposed on the outer casing; and a heat conducting mechanism disposed in the cavity between the feed end and the discharge end of the outer casing The heat conducting mechanism is provided with a heat conducting medium inlet near the discharging end, and a heat conducting medium outlet is arranged near the feeding end, the heat conducting mechanism comprises a plurality of sets of spaced apart heat conducting units, and the heat conducting unit comprises a plurality of heat conducting tubes, The heat pipe is connected to the heat transfer medium inlet and the heat transfer medium outlet, and the fins disposed between the adjacent pipes are inclined at a direction away from the exhaust passage to block the exhaust port opened on the wall surface of the exhaust passage.
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