WO2013029406A1 - Umbrella valve dedicated for use in piezoelectric pump - Google Patents

Umbrella valve dedicated for use in piezoelectric pump Download PDF

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Publication number
WO2013029406A1
WO2013029406A1 PCT/CN2012/076630 CN2012076630W WO2013029406A1 WO 2013029406 A1 WO2013029406 A1 WO 2013029406A1 CN 2012076630 W CN2012076630 W CN 2012076630W WO 2013029406 A1 WO2013029406 A1 WO 2013029406A1
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WO
WIPO (PCT)
Prior art keywords
valve
umbrella
frame
hole
umbrella valve
Prior art date
Application number
PCT/CN2012/076630
Other languages
French (fr)
Chinese (zh)
Inventor
杨竹君
胡军
Original Assignee
Yang Zhujun
Hu Jun
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Yang Zhujun, Hu Jun filed Critical Yang Zhujun
Publication of WO2013029406A1 publication Critical patent/WO2013029406A1/en

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B53/00Component parts, details or accessories not provided for in, or of interest apart from, groups F04B1/00 - F04B23/00 or F04B39/00 - F04B47/00
    • F04B53/10Valves; Arrangement of valves
    • F04B53/1037Flap valves
    • F04B53/1047Flap valves the valve being formed by one or more flexible elements
    • F04B53/106Flap valves the valve being formed by one or more flexible elements the valve being a membrane
    • F04B53/1065Flap valves the valve being formed by one or more flexible elements the valve being a membrane fixed at its centre
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B53/00Component parts, details or accessories not provided for in, or of interest apart from, groups F04B1/00 - F04B23/00 or F04B39/00 - F04B47/00
    • F04B53/10Valves; Arrangement of valves
    • F04B53/1037Flap valves
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K15/00Check valves
    • F16K15/14Check valves with flexible valve members
    • F16K15/148Check valves with flexible valve members the closure elements being fixed in their centre

Definitions

  • the utility model relates to a micro pump pump valve, in particular to an umbrella valve dedicated to a piezoelectric pump. ⁇ Background technique ⁇
  • Micropump pump valves include, no excitation source valve (passive valve), piezoelectric excitation valve, thermal excitation valve, electrostatic excitation valve, magnetic excitation valve, electromagnetic/electrostatic excitation valve, memory alloy valve, piezoelectric valve Wait.
  • No excitation source valve It can be divided into two types: cantilever beam check valve and double door valve type.
  • the working principle of this kind of valve is that when the cantilever beam is opened by the positive pressure, liquid or gas enters the pump cavity, the cantilever beam is closed by the reverse pressure, and the liquid or gas is directed and squeezed under the action of the one-way valve. discharge.
  • the valve is machined by electrochemical selective doping, KOH etching and anisotropic deep etching (EDP), and the entire chip is finally cut into individual valve bodies.
  • Each valve cantilever has a size of 600um*300um*10um and 800 valves on a 25.4*25.4mm chip. The main features of this valve are fast response, small size, and small dead volume.
  • Double-door type micro-valve which forms two identical-sized sliding doors on the silicon wafer in opposite directions.
  • the two blades of each door are 54.74 degrees with the surface of the silicon wafer, and the gap between the blades is normally open. State, slit width 25um.
  • the working principle of this kind of valve is that when the forward pressure acts on the diaphragm, the two doors on it are deformed in different ways; the left door is open and the right door is closed, if the direction of pressure is changed, the situation It will be the opposite.
  • the valve is processed by boron ion diffusion, anisotropic etching, anodic welding and oxide removal.
  • the size of the valve door is 780*1580*2um. It is mainly suitable for controlling the flow system with a particle size of 25um or less.
  • Piezoelectric excitation valve It can be divided into normally closed, normally open and three-way.
  • the structure of the normally closed piezoelectric valve is composed of a heat-resistant glass base, a flexible diaphragm having a mesa structure, a vent pipe, and a piezoelectric actuator.
  • the working principle of the valve is that under normal conditions, the silicon table is connected to the air outlet to be closed; after energizing the actuator, the diaphragm is concave, the table is separated from the air outlet, and the valve is opened.
  • the valve is processed in all directions Processes such as isotropic etching of silicon, isotropic etching of glass, and discharge drilling.
  • the area of the valve table is 50um 2 .
  • the structure of the normally open piezoelectric valve differs from the normally closed valve in that the mesa on the flexible silicon diaphragm has a gap between the outlet and the outlet under normal conditions, and the fluid can pass through when the piezoelectric actuator is energized.
  • the table is convex upward, the air outlet is cut off and the valve is closed.
  • the structure of the three-way valve is that its silicon diaphragm has two central and annular mesas.
  • the center table is normally open and the toroidal table is normally closed. This valve works on the principle that under normal conditions fluid can be output from the right valve port.
  • the piezoelectric actuator When the piezoelectric actuator is energized, the center table is convex, the annular table is recessed, and the fluid can flow from the left valve port into the middle valve port.
  • thermal excitation valve usually composed of exciter (heating element), deformed beam or diaphragm and valve body.
  • a thermoelectric valve made by the principle of bimetal deformation, thermal expansion and heat conduction, which is composed of a double crystal cantilever beam, a convex diaphragm and a valve body.
  • the bimorph cantilever is a three-layer structure in which a heating resistor is formed of an n-type epitaxial layer, p-type SI, and metallized AI.
  • the valve works on the principle that, in the absence of energization, the fluid can be directed onto the convex diaphragm and create a downward pressure that closes the valve outlet.
  • the cantilever beam When the heating resistor is energized, the cantilever beam is bent downward due to the difference in thermal expansion coefficients of the SI and AI materials, and the inlet of the valve is enlarged, and the fluid is injected into the lower portion of the convex diaphragm to generate a pressure which causes the diaphragm to be convex. Open the valve outlet to allow fluid to flow out.
  • the valve is processed by chemical etching, epitaxial growth, direct bonding of silicon wafers and anodized soldering.
  • the external dimensions are 14.5*8.5*1.45mm, and the working frequency of the cantilever beam can reach 1 ⁇ .
  • Electrostatic excitation valve The structure consists of a top and bottom conductive polymer shell and a three-layer diaphragm structure.
  • the top and bottom shells serve as excitation electrodes
  • the diaphragm consists of two layers of polyimide and a layer of gold placed between them.
  • the working principle of this kind of valve is that when the voltage is applied to the excitation electrode, the flexible diaphragm will be convex and concave according to the direction and magnitude of the voltage, so that the pulse pressure of the corresponding direction and size in the resonant cavity is opened or closed.
  • Valve inlet and outlet The valve is machined by surface machining, molding, etching, drilling and LIGA.
  • the diaphragm has a diameter of 3. 3 mm and a thickness of 25 ⁇ m.
  • Magnetic excitation valve The structure of the magnetic excitation valve is composed of upper and lower valve seat, valve and magnetic actuator.
  • the shutter is made of polysilicon and magnetic material. This valve works on the magnetic field generated by the exciter. Under the action, the valve located in the magnetic circuit is forced to move upward or downward to move the input fluid upward or downward.
  • the valve is processed by processes such as thermal oxidation, epitaxial growth, etching, and LPCVD.
  • the size of the valve is 40*40* lum, and the total area of the valve is less than 100*100um. Its main features are small size, large driving force and suitable for the transport of conductive liquids.
  • Electromagnetic / (or) electrostatic excitation valve It is a micro-valve that combines electromagnetic and electrostatic excitation methods. It consists of a 7- j long magnet and two silicon wafers placed between the magnets. The upper silicon wafer has a tapered gas flow inlet and a top electrode; the lower silicon wafer holds the flexible diaphragm coated with the metal electrode with four cantilever beams and forms a flat cavity with the inlet. The valve works by using the Lorentz force generated by the pulse voltage U1 applied between the diaphragm electrodes and the pulse voltage U2 applied between the diaphragm and the reverse top electrode to generate Coulomb force to deform the diaphragm.
  • the pulse of U1 is designed to be short and the duration of U2 is long, so when U1 positive pulse closes the valve port, U2 closes the valve port and keeps it after U1 disappears.
  • the valve is closed for a period of time until the second U1 negative pulse opens the valve port and U2 simultaneously switches and continues for a period of time until the next U1 positive pulse.
  • U1 starts the state transition function, and U2 starts to function.
  • the valve is processed by standard IC and LPCVD, anisotropic etching, etc.
  • the chip size is 8*2*3mm.
  • SMA memory alloy valve
  • An SMA beam type conventional valve made of this characteristic is composed of an SMA beam, a polyimide diaphragm, a spacer, a valve seat, and a vent pipe.
  • the valve works by the fact that when the SMA beam is energized, its deformation is transmitted to the diaphragm through the spacer, causing the diaphragm to be recessed downwardly to block the vent tube, thereby closing the valve.
  • the valve is processed by laser cutting, electrolytic lithography, spin coating, etc.
  • the SMA beam is NiT material, and the inner and outer diameters of the valve seat are 0.5mm and lmm respectively.
  • the diaphragm has a thickness of 3 um.
  • the on-off valve has a response time of 0.5-1.2 s.
  • Piezo valve is a new technology that introduces piezoelectric technology into pneumatic valves.
  • the tension, compressive stress or shear stress applied in the crystal structure, in addition to the corresponding deformation, will also induce a dielectric or electric field in the crystal.
  • This phenomenon is called the positive piezoelectric effect; on the contrary, if in this crystal
  • the crystal will also have strain or stress at the same time, which is the inverse piezoelectric effect. Both are known as the piezoelectric effect.
  • Piezoelectric valves are developed using piezoelectric inverse effects.
  • the piezoelectric valve is a proportional pressure regulating valve developed by utilizing the fact that the amount of deformation of the piezoelectric material is proportional to the electric field strength applied thereto. Since the piezoelectric valve piece is not subjected to mechanical friction during deformation and has a fast response speed, it can meet the application requirements of high-speed systems; compared with the above-mentioned micro-pump valve, it has low power consumption, fast response, and no electromagnetic interference. Long life and no heat.
  • non-excited source valve has a relatively simple structure and no excitation device, and can be processed in batches, and is suitable for use in a micro pump or a micro system;
  • the above various excitation source valves are easy to integrate and have excellent dynamic characteristics, are suitable for integration with silicon heat flow sensors, have good pneumatic sealing performance, low modulus of elasticity, and are compatible with IC processes; Static electricity and solenoid valves control the direction of flow and have low power consumption;
  • the above-mentioned memory alloy valve can output high force value or large displacement amount in a small space, and is suitable for directly matching with micro system actuator components;
  • the above-mentioned piezoelectric valve has high sensitivity and fast response speed, and can meet the application requirements of high-speed systems; compared with the above-mentioned micro-pump valve, it has the advantages of low power consumption, fast response, no electromagnetic interference, long life and no heat generation. . It has broad application prospects in the field of industrial and process automation control.
  • valve 3 describes various types (shapes), different material structures, Processing cartridges, low-cost metal and silicone membrane single cantilever beam valves, spring silicone diaphragm valves, spring silicone ball valves, rectangular elastic diaphragm valves, needle valves, these valve bodies not only have many advantages of background technology, but also have background technology Unparalleled price advantage and manufacturing cost advantage, the reason is that the radial tension and deformation generated when the periphery of the piezoelectric vibrator is clamped and fixed, and the axial mechanical motion that restricts the piezoelectric vibrator to only convex upward deformation
  • the pump inlet of the pump valve can effectively improve the sensitivity and freedom of the opening and closing of the pump valve, and can use the low-cost production of a one-way valve with a good performance and a simple structure, and the manufacture of such a one-way valve is only a few cents.
  • micro pump pump valve of the prior art described above requires several tens of dollars, or even several hundred yuan.
  • the patented technology of the patent inventor and the micro pump pump valve of the above background technology have no excitation source valve (passive valve). ), piezoelectric excitation valve, thermal excitation valve, electrostatic excitation valve, magnetic excitation valve, electromagnetic / electrostatic excitation valve, memory alloy valve, piezoelectric valve, manufacturing cost is the original miniature One thousandth of the pump valve, even one in ten thousand.
  • the fixed end of the metal and single cantilever beam valve is prone to tearing, deformation and displacement caused by high-frequency motion, which causes pressure and air leakage at the seal of the valve membrane, affecting the self-priming effect of the piezoelectric pump and reducing the pressure.
  • the purpose of the utility model is to overcome the deficiencies of the prior art mentioned above, and to invent a pressure for matching
  • the high efficiency check valve of the electric pump that is, the development of an umbrella valve dedicated to a (fluid) piezoelectric pump.
  • the utility model is characterized in that: the valve body has the characteristics of over-flowing characteristics of overall opening, simple structure, convenient and practical, easy opening and closing, high sensitivity, fast response, good sealing effect, low manufacturing cost and good working performance, and completely solves the problem.
  • the problems associated with the existing tooling process for the production and assembly of piezoelectric pump valves are suitable for industrial production.
  • the purpose of the utility model is to design the pump valve structure, the design of the pump valve fixing bracket is reasonable, the assembly process of the pump valve is improved, the pump cavity is optimized, the opening force of the pump valve is uniform, the cut-off performance is good, and the self-suction capability is good. .
  • the work efficiency is increased by 30%-100% compared with the pump valve of the above background.
  • the utility model has the characteristics that the structure is simple, the response speed is fast, the volume is small, the weight is light, the noise is not strong, the pressure is large, the pressure is not lax, the anti-reverse effect is good, and the installation is convenient. It can be used for different types of piezoelectric pump products, suitable for scientific research, water treatment sampling, instrumentation, chemical analysis, medical equipment, medical and health, biomedicine, bioengineering, automatic control, water treatment, precision. Various fluids such as metering, experimental testing, microflow dispensing, micro total analysis systems, lab-on-a-chip and PCR chips, including gas, water, and especially liquid fields and applications.
  • the umbrella valve dedicated to the piezoelectric pump is characterized in that: the utility model comprises: an umbrella valve and a valve frame, wherein the valve handle of the umbrella valve passes through and is located in the central through hole of the valve frame, and the valve frame is distributed around the central through hole An over-flow hole (6) that can be opened and closed as a whole, and the over-flow hole (6) corresponds to the opening and closing cooperation of the opened umbrella valve umbrella.
  • the umbrella valve dedicated to the piezoelectric pump is characterized in that: the umbrella valve is an umbrella valve A 1 , and a limited boss (5 ) on the valve handle, the open umbrella shape
  • the raised surface of the open umbrella is a plane as a mating surface with the fluid inlet and outlet of the valve frame through the flow hole (6).
  • the above-mentioned umbrella valve dedicated to a piezoelectric pump characterized in that: the umbrella valve is an umbrella valve B 2, and a limited boss (5) on the valve handle, an open umbrella shape In the plane, the open umbrella has a downward circular slope or a circular arc surface as a mating surface for the fluid inlet and outlet of the valve frame through the flow hole (6).
  • the umbrella valve dedicated to the piezoelectric pump is characterized in that: the umbrella valve has a finite boss (5) on the valve handle, and the open umbrella shape is convex or flat, Zhang
  • Zhang The open umbrella has an upward circular slope or a circular arc surface as a mating surface for the fluid inlet and outlet of the valve frame through the flow hole (6).
  • the umbrella valve is a one-way valve of an umbrella structure, the material of which is silicone rubber, and the specific gravity of the valve body is 0.95 - 1. 4 g Between /m 3 , the thickness is between 0.30 and 0.8 mm, and the Shore hardness is between 48 and 56 degrees, and any one of the above values is also included.
  • the umbrella valve is a one-way valve of an umbrella structure, the material of which is silicone rubber, and the specific gravity of the valve body is 1.1 - 1.2g / Between m 3 , the thickness is between 0.45 and 0.55 mm, and the Shore hardness is between 49 and 52 degrees, and any one of the above values is also included.
  • the valve plate is made of silicone rubber, and the valve body specific gravity, thickness, and Shore hardness have a range of values, according to the working pressure of the load. Need to adjust the specific gravity, softness and thickness of the pump valve material, and adapt to the follow-up and cooperation of the pump valve and the piezoelectric ceramic transducer sheet to improve the pump valve sealing effect and working performance of the pressure electric pump.
  • the fixing bracket is characterized in that: the fixing bracket is an important component of the connection in the pump chamber, and can be fixed bracket By increasing or decreasing the size of the seal ⁇ , the pump chamber volume can be changed to increase or decrease the pressure.
  • the utility model has the advantages and characteristics of single, practical, compact and low manufacturing cost.
  • the utility model completely changes the shortcomings and disadvantages of the background art, that it does not need a background
  • the technically complicated processing technology and processing process but using the over-current characteristics of the integral opening valve and the technical features of the utility model, a uniform pressure difference is generated on the inlet and outlet surfaces of the valve body, thereby automatically and stably opening and Close the work and reach the role of the check valve.
  • the umbrella-shaped check valve of the present invention has obvious cost-effective comprehensive characteristics; compared with the manufacturing cost of the above-mentioned background micro-pump pump valve, it is one thousandth of the manufacturing cost thereof. , even one in ten thousand.
  • the theoretical flow rate and over-flow area formula are derived by finite element simulation.
  • the structure design, performance comparison, over-current characteristics, Tests such as leakage and pressure resistance optimize the pump cavity structure, solve the structural design between the disk area of the pump valve fixing bracket and the liquid inlet and discharge flow area, and optimize the ratio of each other to improve the compliance of the pump valve.
  • the overall working efficiency of the piezoelectric pump Stable performance, safe and reliable.
  • the silicone oil is applied on the mating surface of the umbrella valve and the valve frame.
  • the process of selling various types of methyl silicone oil can be). It should be noted that methyl silicone oil has excellent high temperature resistance, low temperature resistance, excellent electrical insulation, good aging resistance, low surface tension, non-toxic and tasteless physiological inertia, low viscosity coefficient, and compression. Higher, low volatility, good lubricity, etc. Therefore, the overall open umbrella check valve has low noise, easy opening and closing, high sensitivity and fast response, especially the umbrella check valve can prevent its deviation during the movement, improve the sealing performance and stability of the pump valve. Self-priming ability.
  • the structure of the present invention includes, but is not limited to, the above structure.
  • FIG. 1(a) is a schematic structural view of an umbrella valve A according to Embodiment 1 of the present invention
  • FIG. 1(b) is a schematic structural view of an umbrella valve B of Embodiment 2 of the present invention
  • FIG. 2(a) is FIG. a) a schematic cross-sectional view of the working principle of the embodiment 1
  • Fig. 2 (b) is a schematic cross-sectional view of the working principle of the embodiment 2 in Fig. 1 (b)
  • Fig. 3 is a view of the valve frame A of the embodiment 1 of the present invention
  • FIG. 4 is a cross-sectional view taken along line AA of FIG. 3
  • FIG. 5 is a second structural view of the valve holder A in the first embodiment of the present invention
  • FIG. 5 is a cross-sectional view of the valve frame A of the first embodiment of the present invention
  • FIG. 8 is a cross-sectional view taken along line CC of FIG. 7
  • FIG. 9 is a valve frame B of the second embodiment of the present invention.
  • FIG. 10 is a cross-sectional view of the DD of FIG. 9
  • FIG. 11 is a second structural view of the valve frame B of the second embodiment of the present invention
  • FIG. 12 is a cross-sectional view of the EE of FIG.
  • FIG. 14 is a cross-sectional view of the FF of FIG. 13
  • FIG. 15 is a structural schematic view of the two valve inlet and outlet of the valve frame of the present invention.
  • this is an umbrella valve
  • the shank of the valve handle (the umbrella handle or the handle) is limited.
  • the limit boss 5 has a "one" shape and a “cross” shape.
  • the open umbrella shape is convex, and the open umbrella shape is a plane as a surface that cooperates with the fluid inlet and outlet of the valve frame through the flow hole 6.
  • This structure can be called For the "umbrella valve ⁇ ⁇ .
  • the umbrella valve is basically the same as the above structure, the difference is that the upper surface of the open umbrella is a flat surface, and the lower surface is a downward inclined surface (illustrated), which acts as a fluid with the valve frame through the flow hole 6.
  • this structure can be called "umbrella valve ⁇ 2".
  • Embodiment 1 Referring to Fig. 2 (a), this is a structure in which the umbrella valve A 1 is coupled with the valve frame A 3 , and the handle of the umbrella valve A 1 passes (or passes through) and is located on the valve frame A 3 The hole in the center, the limit boss 5 on the handle of the umbrella is stuck outside the through hole of the valve frame A 3 , and the pressure of the fluid on the lower side of the umbrella surface of the umbrella valve A 1 is different, so that the umbrella valve A 1 is opened.
  • the umbrella-shaped plane can reciprocate up and down, just like the flying butterfly wings move up and down, the umbrella-shaped lower plane of the umbrella valve A 1 and the fluid inlet and outlet of the valve frame A 3 open and close through the circulation hole 6
  • the through hole 6 has an integral opening and closing characteristic.
  • There is also a vertical movement mode when the limit boss 5 on the handle of the umbrella valve A 1 is stuck farther outside the through hole of the valve frame A 3 , if there is a distance of 0.3-1 mm, the umbrella shape
  • the valve A 1 can be reciprocated up and down as a whole; or the umbrella valve A 1 and the canopy can be reciprocated up and down together; in general, the umbrella-shaped lower plane of the umbrella valve A 1 and the fluid flow on the valve frame A 3 are realized.
  • Embodiment 2 Referring to Fig. 2 (b), basically the same as Fig. 2 (a), the difference is that the umbrella valve in Fig. 2 (b) is the umbrella valve B 2, which is an umbrella valve B 2 and valve A cross-sectional view of the B 4 phase connection, the upper and lower umbrella valve B 2 passes through and is located in the central hole of the valve frame B 4 , and the limit boss 5 on the handle is caught on the valve frame B 4 Outside the through hole, due to the different pressures of the fluid acting on the lower side of the umbrella surface of the umbrella valve, the umbrella-shaped lower inclined surface of the umbrella valve B 2 and the fluid inlet and outlet of the valve frame B 4 are opened and opened. Closed fit, for better cooperation, the umbrella-shaped lower slope of the umbrella valve B 2 corresponds to the inclined surface above the valve frame B 4 and serves as a mating surface of each other, and the through-flow hole 6 is located on the valve frame B 4 Above the slope.
  • the umbrella valve in Fig. 2 (b) is the umbrella valve B 2, which is an
  • Embodiment 3 It is a combination of the above two embodiments, that is, the umbrella valve has a finite boss 5 on the valve handle, and the opened umbrella has a convex or flat surface, and the open umbrella shape is below. It is an upward circular slope or a circular curved surface, which serves as a mating surface for the fluid inlet and outlet of the valve frame through the flow hole (6).
  • valve frame A 3 is used as a first structural schematic view, and the central through hole is used to pass through the valve handle of the umbrella valve, and the center through hole is uniformly distributed with three sections having an arc-shaped groove.
  • valve frame A 3 is taken as the second structural schematic diagram, which is basically the same as Fig. 3 and Fig. 4, except that the four through sections of the central through hole of the valve frame A 3 are uniformly distributed with curved grooves. Hole 6.
  • valve frame A 3 is taken as a third structural schematic diagram, which is basically the same as Fig. 3 and Fig. 4, except that the three through sections of the central through hole of the valve frame A 3 are uniformly distributed in the shape of a circular through hole. 6.
  • the through-flow hole 6 can also have 2, 4, 5, 6 and the like.
  • valve frame B 4 is used as a first structural schematic view, and the central through hole is used as a valve stem through the umbrella valve.
  • the center through hole is uniformly distributed with three arcuate grooves in cross section.
  • the bottom surface of the valve frame B 4 has a circular curved surface (circular arc surface) or a circular inclined surface as the umbrella valve B 2 .
  • the bottom surface of the valve frame B 4 has a circular arc line, which is a concave spherical surface (circular curved surface) from a three-dimensional perspective.
  • valve frame B 4 is taken as a second structural schematic, substantially the same as Figure 9 and Figure 10, The difference is that the through-holes 6 of the arc-shaped grooves are uniformly distributed around the central through-hole of the valve frame B 4 .
  • the valve frame B 4 is a third structural schematic diagram, substantially the same as Fig. 9 and Fig. 10, except that the three through holes of the circular cross section are uniformly distributed around the central through hole of the valve frame B 4 . 6.
  • the through-holes 6 can have 2, 4, 5, 6 and the like.
  • valve assemblies A 1 one for positive and one reverse, are mounted on the valve frame A 3 to serve as a valve for entering and leaving the fluid.
  • This is also a schematic diagram of the working state of each of the above-mentioned umbrella valves on the valve frame.
  • valve frame A 3 and the valve frame B 4 have different cross-sections 6 of different cross-sections, which belong to the fluid passages, and are all equipped with the umbrella-shaped open umbrella surface as the fluid inlet and outlet. surface.
  • the umbrella-shaped open umbrella shape is a flat surface or a downward circular inclined surface or a downward circular curved surface.
  • the umbrella-shaped open umbrella shape may also be an upward circular inclined surface or
  • the circular arc surface can be used as a mating surface with the fluid inlet and outlet of the valve frame through the flow hole (6).
  • the umbrella valve is a one-way valve with an umbrella structure.
  • the material is silicone rubber.
  • the valve body has a specific gravity of 0.95 - 1. 4 g/m 3 , a thickness of 0.30-0.8 mm, and a Shore hardness of 48-56. Between degrees, including any one of the above values, such as valve body specific gravity of 0.96, 0.97, 0.98, 0.99, 1.00, 1.01, 1.02, 1.03, 1.04, 1.05, 1.06, 1.07, 1.10, 1.11, 1.12 1.13, 1.14, 1.15, 1.16, 1.17, 1.18, 1.19, 1.20, 1.25, 1.30, 1.35, 1.38, 1.39, 1. 4, etc.
  • valve body thickness is 0.31, 0.32, 0.33, 0.34, 0.35 — 0.4, 0.50, 0.60, 0.65, 0.70, 1.75, 0.78, 0.79, 0.8, etc.; such as the valve body Shore hardness at 48, 49, 50, 51, 52, 53, 54, 55, 56 degrees.
  • the valve body of the umbrella valve is between 1.1 - 1.2g / m 3
  • the thickness is between 0.45 - 0.55 mm
  • Shore hardness is between 49-52 degrees, the effect is better.

Abstract

An umbrella valve dedicated for use in a piezoelectric pump. Among micropump pump valves are actuation source-less valve, piezoelectrically actuated valve, thermally actuated valve, memory alloy valve, and piezoelectric valve, all of which have a certain shortcoming, for instance, the valves have complex structures and increased manufacturing costs, some provide a product with poor consistency and poor air-tightness. The umbrella valve dedicated for use in the piezoelectric pump structurally consists of the umbrella valve (A1) and a valve frame (A3). A valve rod of the umbrella valve is passed through and arranged at a central through hole of the valve frame. Distributed around the central through hole of the valve frame is a flow-pass through hole (6). The flow-pass through hole correspondingly matches the opening and closing of the umbrella valve that is opened. The umbrella valve is provided with characteristics of a simple structure, increased sensitivity, great sealing effect, reduced manufacturing costs, and great operational performance, and is applicable in the fields and scenarios of various fluids, comprising gases, water, and specifically liquids, such as in water processing, chemical engineering analysis, medical equipment, biomedicine, and automatic control.

Description

专用于压电泵的伞形阀  Umbrella valve for piezoelectric pumps
【技术领域】 [Technical Field]
本实用新型涉及一种微型泵泵阀, 尤其是指一种专用于压电泵的伞形阀。 【背景技术】  The utility model relates to a micro pump pump valve, in particular to an umbrella valve dedicated to a piezoelectric pump. 【Background technique】
背景技术中的微型泵泵阀有, 无激励源阀 (无源阀)、 压电激励阀、 热激 励阀、 静电激励阀 、 磁激励阀、 电磁 /静电激励阀、 记忆合金阀、 压电阀等。  BACKGROUND OF THE INVENTION Micropump pump valves include, no excitation source valve (passive valve), piezoelectric excitation valve, thermal excitation valve, electrostatic excitation valve, magnetic excitation valve, electromagnetic/electrostatic excitation valve, memory alloy valve, piezoelectric valve Wait.
上述阀的特性是:  The characteristics of the above valves are:
1、 无激励源阀: 可分为悬臂梁单向阀和双扇门型阀两种。 这种阀的工作 原理是,当悬臂梁受到正向压力呈打开状态、 液体或气体进入泵腔,悬臂梁受到反 向压力呈关闭状态, 液体或气体在单向阀作用下, 被定向挤压排出。  1. No excitation source valve: It can be divided into two types: cantilever beam check valve and double door valve type. The working principle of this kind of valve is that when the cantilever beam is opened by the positive pressure, liquid or gas enters the pump cavity, the cantilever beam is closed by the reverse pressure, and the liquid or gas is directed and squeezed under the action of the one-way valve. discharge.
该阀的加工采用电化学选择掺杂, KOH蚀刻和各向异性深蚀刻 (EDP)等工 艺,最后将整块芯片 切割成单个阀体。 每个阀 悬臂梁的尺寸为 600um*300um*10um, 在一块 25.4*25.4mm芯片上可获得 800个阀。这种阀的主 要特点是响应快、 尺寸小、 死区体积小。  The valve is machined by electrochemical selective doping, KOH etching and anisotropic deep etching (EDP), and the entire chip is finally cut into individual valve bodies. Each valve cantilever has a size of 600um*300um*10um and 800 valves on a 25.4*25.4mm chip. The main features of this valve are fast response, small size, and small dead volume.
双扇门型微型阀,它将两个大小相同的扇门以相反方向形成在硅片上,每扇 门的两片扇叶与硅片表面成 54.74度, 扇叶之间的缝隙呈常开状态,缝宽 25um。 这种阀的工作原理是,当正向压力作用到膜片上后,使其上的两扇门以不同方式 变形; 左门呈打开状态,右门呈关闭状态, 如果改变压力作用方向,情形会相反。 该阀的加工采用硼离子扩散、 各向异性蚀刻、 阳极焊接和除去氧化层等工艺,阀 扇门的尺寸为 780*1580*2um)。主要适用于控制介质粒径为 25um 以内的流体系 统。  Double-door type micro-valve, which forms two identical-sized sliding doors on the silicon wafer in opposite directions. The two blades of each door are 54.74 degrees with the surface of the silicon wafer, and the gap between the blades is normally open. State, slit width 25um. The working principle of this kind of valve is that when the forward pressure acts on the diaphragm, the two doors on it are deformed in different ways; the left door is open and the right door is closed, if the direction of pressure is changed, the situation It will be the opposite. The valve is processed by boron ion diffusion, anisotropic etching, anodic welding and oxide removal. The size of the valve door is 780*1580*2um. It is mainly suitable for controlling the flow system with a particle size of 25um or less.
2、 压电激励阀 : 可分为常闭、 常开和三通等形式。 常闭式压电阀的结构 由耐热玻璃底座、 呈台面结构的可挠性膜片、 通气管和压电激励器等部分组成。 这种阀的工作原理是, 在正常情况下硅台面与出气口相连呈关闭状态;给激励器 通电后,使膜片发生凹变, 台面离开出气口, 阀呈打开状态。该阀的加工采用各向 异性蚀刻硅、 各向同性蚀刻玻璃和放电打孔等工艺。 阀台面的面积为 50um2。 常开式压电阀的结构与常闭阀不同之处在于, 可挠性硅膜片上的台面距出 气口之间在正常情况下有一个间隙, 可供流体通过, 当压电激励器通电使台面 向上凸变时, 出气口被切断, 阀处于关闭状态。 2. Piezoelectric excitation valve: It can be divided into normally closed, normally open and three-way. The structure of the normally closed piezoelectric valve is composed of a heat-resistant glass base, a flexible diaphragm having a mesa structure, a vent pipe, and a piezoelectric actuator. The working principle of the valve is that under normal conditions, the silicon table is connected to the air outlet to be closed; after energizing the actuator, the diaphragm is concave, the table is separated from the air outlet, and the valve is opened. The valve is processed in all directions Processes such as isotropic etching of silicon, isotropic etching of glass, and discharge drilling. The area of the valve table is 50um 2 . The structure of the normally open piezoelectric valve differs from the normally closed valve in that the mesa on the flexible silicon diaphragm has a gap between the outlet and the outlet under normal conditions, and the fluid can pass through when the piezoelectric actuator is energized. When the table is convex upward, the air outlet is cut off and the valve is closed.
三通阀的结构是,它的硅膜片上有中心和环形两个台面。 中心台面呈常开 状态, 环形台面呈常闭状态。 这种阀的工作原理是, 在正常情况下流体可从右阀 口输入中阀口输出。 当给压电激励器通电后, 中心台面上凸, 环形台面下凹, 流 体可从左阀口流入中阀口流出。  The structure of the three-way valve is that its silicon diaphragm has two central and annular mesas. The center table is normally open and the toroidal table is normally closed. This valve works on the principle that under normal conditions fluid can be output from the right valve port. When the piezoelectric actuator is energized, the center table is convex, the annular table is recessed, and the fluid can flow from the left valve port into the middle valve port.
3 、 热激励阀 : 通常由激励器 (加热元件)、 变形梁或膜片和阀体等部分组 成。 利用双金属形变、 热膨胀和热传导等原理制成的热电阀, 它由双晶悬臂梁、 凸形膜片和阀体等部分组成。 双晶悬臂梁是一个由 n型 SI外延层、 p型 SI和金 属化 AI构成加热电阻的三层结构。 这种阀的工作原理是, 在未通电情况下, 流 体可直接射到凸形膜片上并产生一个向下的压力, 使阀的出口关得更紧。 当加 热电阻通电后, 由于 SI、 AI 两种材料的热膨胀系数不同使悬臂梁向下弯曲, 将 阀的入口加大, 流体射入凸形膜片下部产生一个压力又使膜片上凸, 从而打开 阀门出口使流体涌出。 该阀的加工采用化学蚀刻、 外延生长、 硅片直接键合和 阳极化焊接等工艺, 外形尺寸为 14.5*8.5*1.45mm , 悬臂梁的工作频率可达 1ΚΗζ。  3, thermal excitation valve: usually composed of exciter (heating element), deformed beam or diaphragm and valve body. A thermoelectric valve made by the principle of bimetal deformation, thermal expansion and heat conduction, which is composed of a double crystal cantilever beam, a convex diaphragm and a valve body. The bimorph cantilever is a three-layer structure in which a heating resistor is formed of an n-type epitaxial layer, p-type SI, and metallized AI. The valve works on the principle that, in the absence of energization, the fluid can be directed onto the convex diaphragm and create a downward pressure that closes the valve outlet. When the heating resistor is energized, the cantilever beam is bent downward due to the difference in thermal expansion coefficients of the SI and AI materials, and the inlet of the valve is enlarged, and the fluid is injected into the lower portion of the convex diaphragm to generate a pressure which causes the diaphragm to be convex. Open the valve outlet to allow fluid to flow out. The valve is processed by chemical etching, epitaxial growth, direct bonding of silicon wafers and anodized soldering. The external dimensions are 14.5*8.5*1.45mm, and the working frequency of the cantilever beam can reach 1ΚΗζ.
4、 静电激励阀: 结构是由顶、底导电聚合物壳和一个三层膜片结构组成。 顶底壳作为激励电极, 膜片由两层聚酞亚胺和放在它们中间的一层金组成。这种 阀的工作原理是, 当给激励电极加以电压后, 可挠性膜片将根据电压的方向和 大小不同, 产生凸凹形变, 从而使谐振腔内产生相应方向与大小的脉沖压力打 开或关闭阀的出入口。 该阀的加工采用表面 加工、 模压、 蚀刻、 钻孔和 LIGA 等工艺。 膜片的直径 3. 3mm、 厚 25um。  4. Electrostatic excitation valve: The structure consists of a top and bottom conductive polymer shell and a three-layer diaphragm structure. The top and bottom shells serve as excitation electrodes, and the diaphragm consists of two layers of polyimide and a layer of gold placed between them. The working principle of this kind of valve is that when the voltage is applied to the excitation electrode, the flexible diaphragm will be convex and concave according to the direction and magnitude of the voltage, so that the pulse pressure of the corresponding direction and size in the resonant cavity is opened or closed. Valve inlet and outlet. The valve is machined by surface machining, molding, etching, drilling and LIGA. The diaphragm has a diameter of 3. 3 mm and a thickness of 25 μm.
5、 磁激励阀: 磁激励阀的结构是由上下阀座、 活门和磁激励器等部分组 成。 活门由多晶硅和磁性材料构成。 这种阀的工作原理是, 在激励器产生的磁场 作用下, 位于磁路中的活门受力向上或向下运动, 使输入的流体向上或向下运 动。 该阀的加工采用热氧化、 外延生长、 蚀刻和 LPCVD等工艺。 活门的尺寸为 40*40* lum, 阀的总面积小于 100*100um。 它的主要特点是尺寸小、 驱动力大, 并适用于导电液体的输送。 5. Magnetic excitation valve: The structure of the magnetic excitation valve is composed of upper and lower valve seat, valve and magnetic actuator. The shutter is made of polysilicon and magnetic material. This valve works on the magnetic field generated by the exciter. Under the action, the valve located in the magnetic circuit is forced to move upward or downward to move the input fluid upward or downward. The valve is processed by processes such as thermal oxidation, epitaxial growth, etching, and LPCVD. The size of the valve is 40*40* lum, and the total area of the valve is less than 100*100um. Its main features are small size, large driving force and suitable for the transport of conductive liquids.
6、 电磁 / (或)静电激励阀: 其是将电磁、 静电两种激励方式结合在一起 制成微型阀, 它由 7j久磁铁和放在磁铁之间的两块硅片组成。上面的硅片有锥形 气流入口和顶电极;下面的硅片用 4根悬臂梁将表面涂有金属电极的可挠性膜片 托起, 并与入口形成一个扁谐振腔。 这种阀的工作原理是, 利用加给膜片电极之 间的脉沖电压 U1 产生的洛仑兹力和加给膜片与反向顶电极之间的脉沖电压 U2 产生库仑力使膜片变形以打开或关闭阀口; 实际中将 U1的脉沖持续时伺设计 得 ί艮短,而 U2的持续时间较长, 因此当 U1正脉沖关闭阀口时 ,U2同时关闭阀口 并在 U1消失后保持一段时间阀的关闭, 直至第 2个 U1 负脉沖打开阀口时 U2 同时转换并又维持一段时间到下一个 U1 正脉沖时转换。 U1 起状态转换作用, U2起状态保持作用。 该阀的加工采用标准 IC和 LPCVD、各向异性蚀刻等工艺, 芯片尺寸为 8*2*3mm。 6. Electromagnetic / (or) electrostatic excitation valve: It is a micro-valve that combines electromagnetic and electrostatic excitation methods. It consists of a 7- j long magnet and two silicon wafers placed between the magnets. The upper silicon wafer has a tapered gas flow inlet and a top electrode; the lower silicon wafer holds the flexible diaphragm coated with the metal electrode with four cantilever beams and forms a flat cavity with the inlet. The valve works by using the Lorentz force generated by the pulse voltage U1 applied between the diaphragm electrodes and the pulse voltage U2 applied between the diaphragm and the reverse top electrode to generate Coulomb force to deform the diaphragm. Open or close the valve port; in practice, the pulse of U1 is designed to be short and the duration of U2 is long, so when U1 positive pulse closes the valve port, U2 closes the valve port and keeps it after U1 disappears. The valve is closed for a period of time until the second U1 negative pulse opens the valve port and U2 simultaneously switches and continues for a period of time until the next U1 positive pulse. U1 starts the state transition function, and U2 starts to function. The valve is processed by standard IC and LPCVD, anisotropic etching, etc. The chip size is 8*2*3mm.
7、 记忆合金阀: 记忆合金阀(SMA)是在高温下烧制成一定形状, 冷却后 可用作敏感或执行元件, 当通电将它加热到一定温度时, 它将产生恢复或部分 恢复原有形状的力。 利用这种特性制成的 SMA梁式常工阀, 它由 SMA梁、 聚 亚胺膜片、 垫块、 阀座和通气管等部分组成。 这种阀的工作原理是, 当给 SMA 梁通电后, 它的形变通过垫块传给膜片, 使膜片向下凹变挡住通气管, 从而关闭 阀门。 该阀的加工采用激光切割、 电解光刻、 自旋镀膜等工艺, SMA梁为 NiT 材料, 阀座的内、 外直径分别为 0.5mm和 lmm。 膜片厚度为 3um。 开关阀的 响应时间为 0.5-1.2s。  7. Memory alloy valve: The memory alloy valve (SMA) is fired into a certain shape at high temperature. It can be used as a sensitive or actuator after cooling. When it is heated to a certain temperature, it will recover or partially recover. Shaped force. An SMA beam type conventional valve made of this characteristic is composed of an SMA beam, a polyimide diaphragm, a spacer, a valve seat, and a vent pipe. The valve works by the fact that when the SMA beam is energized, its deformation is transmitted to the diaphragm through the spacer, causing the diaphragm to be recessed downwardly to block the vent tube, thereby closing the valve. The valve is processed by laser cutting, electrolytic lithography, spin coating, etc. The SMA beam is NiT material, and the inner and outer diameters of the valve seat are 0.5mm and lmm respectively. The diaphragm has a thickness of 3 um. The on-off valve has a response time of 0.5-1.2 s.
8、 压电阀: 压电阀是把压电技术引入到气动阀中的一项新技术。 在晶体 构造中施加的张紧力、 压应力或切应力, 除了产生相应的变形外, 还将在晶体 中诱发出介电极化或电场。 这一现象被称为正压电效应; 反之, 若在这种晶体 上加上电场, 从而使该晶体产生电极化, 则晶体也将同时出现应变或应力, 这 就是逆压电效应。 两者通称为压电效应。 压电阀即是利用压电逆效应而研制的。 8. Piezo Valve: Piezo valve is a new technology that introduces piezoelectric technology into pneumatic valves. The tension, compressive stress or shear stress applied in the crystal structure, in addition to the corresponding deformation, will also induce a dielectric or electric field in the crystal. This phenomenon is called the positive piezoelectric effect; on the contrary, if in this crystal When an electric field is applied to cause the crystal to be polarized, the crystal will also have strain or stress at the same time, which is the inverse piezoelectric effect. Both are known as the piezoelectric effect. Piezoelectric valves are developed using piezoelectric inverse effects.
压电阀是利用压电材料的变形量正比和施加在其上的电场强度这一特点, 开发的一项比例调压阀。 由于压电阀片在变形过程中不受机械摩擦力, 且具有 响应速度快的特点, 可满足高速系统的应用要求; 相对于上述的微型泵阀, 具 有功耗低、 响应快、 没有电磁干扰、 寿命长及不会发热等优点。  The piezoelectric valve is a proportional pressure regulating valve developed by utilizing the fact that the amount of deformation of the piezoelectric material is proportional to the electric field strength applied thereto. Since the piezoelectric valve piece is not subjected to mechanical friction during deformation and has a fast response speed, it can meet the application requirements of high-speed systems; compared with the above-mentioned micro-pump valve, it has low power consumption, fast response, and no electromagnetic interference. Long life and no heat.
小结:  Summary:
上述的无激励源阀 (无源阀) 结构较为筒单、 无激励装置,可以批量加工, 适于微型泵或微型系统中;  The above-mentioned non-excited source valve (passive valve) has a relatively simple structure and no excitation device, and can be processed in batches, and is suitable for use in a micro pump or a micro system;
上述的各种有激励源阀,易于集成化并具有优良的动态特性,适于与硅热流 量传感器一体化的应用, 气动密封性好, 弹性模量低等特点并与 IC工艺兼容; 上述的静电与电磁阀可以控制流量的方向且功耗低;  The above various excitation source valves are easy to integrate and have excellent dynamic characteristics, are suitable for integration with silicon heat flow sensors, have good pneumatic sealing performance, low modulus of elasticity, and are compatible with IC processes; Static electricity and solenoid valves control the direction of flow and have low power consumption;
上述的记忆合金阀可以在微小空间内输出高力值或大位移量, 适于直接与 微型系统执行元件配套;  The above-mentioned memory alloy valve can output high force value or large displacement amount in a small space, and is suitable for directly matching with micro system actuator components;
上述的压电阀具有灵敏度高、 响应速度快, 可满足高速系统的应用要求; 相对于上述的微型泵阀, 其有功耗低、 响应快、 没有电磁干扰、 寿命长及不会 发热等优点。 在工业及过程自动化控制领域中有广阔的应用前景。  The above-mentioned piezoelectric valve has high sensitivity and fast response speed, and can meet the application requirements of high-speed systems; compared with the above-mentioned micro-pump valve, it has the advantages of low power consumption, fast response, no electromagnetic interference, long life and no heat generation. . It has broad application prospects in the field of industrial and process automation control.
但是上述背景技术虽有诸多的优点, 但还存在不同程度的缺点和不足: 上 述的各种阀体, 结构比较复杂, 加工工序多, 工艺要求精湛, 制造成本高昂, 售价菲然, 与压电泵产品配套对输送(介质) 液体具有苛刻的条件和要求, 且 装配工艺复杂, 综合成本高, 产品的配套能力较差, 市场难以推广和普及。  However, although the above background technology has many advantages, there are still various disadvantages and disadvantages: the above various valve bodies have complicated structures, many processing steps, exquisite process requirements, high manufacturing cost, and high price, and pressure. The electric pump products have strict conditions and requirements for conveying (medium) liquids, and the assembly process is complicated, the comprehensive cost is high, the supporting ability of the products is poor, and the market is difficult to promote and popularize.
在背景专利技术, 本专利发明人曾在已授权的发明专利: "超微型电子泵" In the background patent technology, the inventor of the patent has patented the invention: "Ultra-miniature electronic pump"
ZL 01128771.3; "一种超微型液压式电子泵及其制作工艺方法" ZL 02114467.2;ZL 01128771.3; "An ultra-miniature hydraulic electronic pump and its manufacturing process" ZL 02114467.2;
"超微型液压式电子泵" ZL 02114470.2; "一种用于制造微型泵的压电陶瓷片 和敫型气泵" ZL 200510012575.6; "用于电子产品及 CPU散热冷却系统的压 电陶瓷泵" ZL200910109281.3 中描述过多种型 (形)状各异、 不同材质结构、 加工筒单, 价格低廉的金属和硅胶膜单悬臂梁阀、 弹簧硅胶膜片阀、 弹簧硅胶 球阀、 矩形弹性膜片阀、 针阀, 这些阀体不但具有背景技术的诸多优点、 而且 具有背景技术无可比拟的价格优势和制造成本优势, 其原因是当压电振子的周 边被夹持固定后产生的径向拉抻和变形、 限制压电振子只能向上隆起产生凸 变形的轴向机械运动,设置的泵阀进液口,可有效提高泵阀开合的灵敏度和自如 性,并可利用低成本制作性能良好, 结构筒单实用的单向阀, 制造这种单向阀只 要几分钱, 而前面所述的背景技术的微型泵泵阀需要几十元, 甚至是几百元, 本专利发明人的专利技术与上述背景技术的微型泵泵阀一一无激励源阀 (无源 阀)、 压电激励阀、 热激励阀、 静电激励阀 、 磁激励阀、 电磁 /静电激励阀、 记 忆合金阀、 压电阀相比、 制造成本是原来微型泵泵阀的千分之一, 甚至是万分 之一。 "Ultra-miniature hydraulic electronic pump" ZL 02114470.2; "A piezoelectric ceramic sheet and a helium-type air pump for the manufacture of micro-pumps" ZL 200510012575.6; "Piezoelectric ceramic pumps for electronic products and CPU cooling systems" ZL200910109281. 3 describes various types (shapes), different material structures, Processing cartridges, low-cost metal and silicone membrane single cantilever beam valves, spring silicone diaphragm valves, spring silicone ball valves, rectangular elastic diaphragm valves, needle valves, these valve bodies not only have many advantages of background technology, but also have background technology Unparalleled price advantage and manufacturing cost advantage, the reason is that the radial tension and deformation generated when the periphery of the piezoelectric vibrator is clamped and fixed, and the axial mechanical motion that restricts the piezoelectric vibrator to only convex upward deformation The pump inlet of the pump valve can effectively improve the sensitivity and freedom of the opening and closing of the pump valve, and can use the low-cost production of a one-way valve with a good performance and a simple structure, and the manufacture of such a one-way valve is only a few cents. The micro pump pump valve of the prior art described above requires several tens of dollars, or even several hundred yuan. The patented technology of the patent inventor and the micro pump pump valve of the above background technology have no excitation source valve (passive valve). ), piezoelectric excitation valve, thermal excitation valve, electrostatic excitation valve, magnetic excitation valve, electromagnetic / electrostatic excitation valve, memory alloy valve, piezoelectric valve, manufacturing cost is the original miniature One thousandth of the pump valve, even one in ten thousand.
尽管上述背景专利技术具有诸多的优点和特性, 但在产业化和大批量生产 中, 仍会出现产品的一致性和气密性较差的现象, 由此导致产品的二次返工率 较高, 难以提高工效。 其主要原因是:  Although the above-mentioned background patent technology has many advantages and characteristics, in the industrialization and mass production, the consistency of the product and the poor airtightness still occur, resulting in a high secondary rework rate of the product, which is difficult. Improve work efficiency. The main reasons are:
1、 以不同形状, 不同结构制作的金属、 单悬臂梁阀很难用工艺工装保证 安装阀体的平整度, 以及固定泵阀强度的合适度, 因而造成泵阀一致性和气密 性效果差现象, 影响泵的整体工作性能。  1. Metal, single cantilever beam valves made of different shapes and different structures are difficult to use the process tool to ensure the flatness of the installed valve body and the appropriateness of the fixed pump valve strength, thus resulting in poor consistency of the pump valve and air tightness. , affecting the overall performance of the pump.
2、 此外在长时间工作中, 由于流体(如水) 中介质的附着物影响, 会慢 慢积累一定的杂质或污垢, 将悬臂梁托垫架起, 使阀体密封垫不能复位造成泄 压和漏气现象, 降低泵的工作性能。  2. In addition, during long-term work, due to the influence of the medium in the fluid (such as water), certain impurities or dirt will accumulate slowly, and the cantilever beam support will be lifted up, so that the valve body gasket can not be reset, resulting in pressure relief and Air leakage, reducing pump performance.
3、 其金属、 单悬臂梁阀固定端极易出现高频运动造成的撕裂、 变形和移 位现象, 造成阀膜密封处泄压和漏气现象, 影响压电泵自吸效果、 降低压电泵 的整体工作性能, 和流体(气体)运动速度和传速效率。  3. The fixed end of the metal and single cantilever beam valve is prone to tearing, deformation and displacement caused by high-frequency motion, which causes pressure and air leakage at the seal of the valve membrane, affecting the self-priming effect of the piezoelectric pump and reducing the pressure. The overall working performance of the electric pump, and the fluid (gas) movement speed and transmission efficiency.
【发明内容】 [Summary of the Invention]
本实用新型的目的是克服以上现有技术存在的不足, 发明一种用于配套压 电泵的高效单向阀, 也就是研制一种专用于 (流体)压电泵的伞形阀。 其特点 是: 该阀体具有整体开启的过流特性、 具有结构筒单、 方便实用、 开合自如、 灵敏度高、 响应速度快、 密封效果好、 制造成本低、 工作性能良好的特点,彻底 解决了压电泵泵阀生产装配的现有工装工艺所带的问题, 并适宜工业化生产。 The purpose of the utility model is to overcome the deficiencies of the prior art mentioned above, and to invent a pressure for matching The high efficiency check valve of the electric pump, that is, the development of an umbrella valve dedicated to a (fluid) piezoelectric pump. The utility model is characterized in that: the valve body has the characteristics of over-flowing characteristics of overall opening, simple structure, convenient and practical, easy opening and closing, high sensitivity, fast response, good sealing effect, low manufacturing cost and good working performance, and completely solves the problem. The problems associated with the existing tooling process for the production and assembly of piezoelectric pump valves are suitable for industrial production.
本实用新型的目的是通过泵阀结构设计, 泵阀固定支架设计配合合理, 提 高泵阀的装配工艺, 优化泵腔, 达到泵阀的开启受力均匀 、 截止性能好,自吸能 力好的目的。 通过测试, 工作效率与上述背景技术泵阀相比, 提高 30%—100% 以上。  The purpose of the utility model is to design the pump valve structure, the design of the pump valve fixing bracket is reasonable, the assembly process of the pump valve is improved, the pump cavity is optimized, the opening force of the pump valve is uniform, the cut-off performance is good, and the self-suction capability is good. . Through testing, the work efficiency is increased by 30%-100% compared with the pump valve of the above background.
本实用新型具有结构筒单、 响应速度快、 体积小、 重量轻、 无噪音、 压力 大、 不泻压、 止逆效果好、 安装使用方便等特点。 可为不同型号的、 各种各样 的压电泵产品配套, 适用于科研、 水处理采样、 仪器仪表、 化工分析、 医疗器 械、 医药卫生、 生物医学、 生物工程、 自动控制、 水处理、 精密计量、 实验检 测、 微流量配给、 微全分析系统、 芯片实验室和 PCR芯片等多种流体, 包括气 体、 水、 特别是液体领域和场合。  The utility model has the characteristics that the structure is simple, the response speed is fast, the volume is small, the weight is light, the noise is not strong, the pressure is large, the pressure is not lax, the anti-reverse effect is good, and the installation is convenient. It can be used for different types of piezoelectric pump products, suitable for scientific research, water treatment sampling, instrumentation, chemical analysis, medical equipment, medical and health, biomedicine, bioengineering, automatic control, water treatment, precision. Various fluids such as metering, experimental testing, microflow dispensing, micro total analysis systems, lab-on-a-chip and PCR chips, including gas, water, and especially liquid fields and applications.
为了实现上述目的, 本实用新型的技术解决方案如下: 为了更好地说明和 理解技术内容, 下面所述零部件后括号内带上标号, 故烦同时参看附图和标号 说明。  In order to achieve the above object, the technical solution of the present invention is as follows: In order to better explain and understand the technical content, the following description of the components is carried out with the reference numerals in the parentheses, so that the drawings and the descriptions are referred to at the same time.
1、 专用于压电泵的伞形阀, 其特征是: 由伞形阀和阀架组成, 伞形阀的阀 柄穿过并位于阀架中心通孔, 该阀架中心通孔周围分布有可整体开启和关闭的 过流通孔(6 ), 该过流通孔(6 )与张开的伞形阀伞做开启和关闭的配合的对应。  1. The umbrella valve dedicated to the piezoelectric pump is characterized in that: the utility model comprises: an umbrella valve and a valve frame, wherein the valve handle of the umbrella valve passes through and is located in the central through hole of the valve frame, and the valve frame is distributed around the central through hole An over-flow hole (6) that can be opened and closed as a whole, and the over-flow hole (6) corresponds to the opening and closing cooperation of the opened umbrella valve umbrella.
2、所述的专用于压电泵的伞形阀,其特征是: 所述的伞形阀是伞形阀 A 1 , 其阀柄上有限位凸台 (5 ), 张开的伞形上面凸起, 张开的伞形下面为平面作为 与阀架过流通孔( 6 ) 流体进出口的配合面。  2. The umbrella valve dedicated to the piezoelectric pump is characterized in that: the umbrella valve is an umbrella valve A 1 , and a limited boss (5 ) on the valve handle, the open umbrella shape The raised surface of the open umbrella is a plane as a mating surface with the fluid inlet and outlet of the valve frame through the flow hole (6).
3、所述的专用于压电泵的伞形阀,其特征是: 所述的伞形阀是伞形阀 B 2, 其阀柄上有限位凸台 (5 ), 张开的伞形上面为平面, 张开的伞形下面为向下的 圓形斜面或者是圓形弧面, 作为与阀架过流通孔(6 ) 流体进出口的配合面。 4、 所述的专用于压电泵的伞形阀, 其特征是: 所述的伞形阀其阀柄上有 限位凸台 (5 ), 张开的伞形上面为凸起或者平面, 张开的伞形下面为向上的圓 形斜面或者是圓形弧面, 作为与阀架过流通孔(6 ) 流体进出口的配合面。 3. The above-mentioned umbrella valve dedicated to a piezoelectric pump, characterized in that: the umbrella valve is an umbrella valve B 2, and a limited boss (5) on the valve handle, an open umbrella shape In the plane, the open umbrella has a downward circular slope or a circular arc surface as a mating surface for the fluid inlet and outlet of the valve frame through the flow hole (6). 4. The umbrella valve dedicated to the piezoelectric pump is characterized in that: the umbrella valve has a finite boss (5) on the valve handle, and the open umbrella shape is convex or flat, Zhang The open umbrella has an upward circular slope or a circular arc surface as a mating surface for the fluid inlet and outlet of the valve frame through the flow hole (6).
5、 上述所述的任意一种专用于压电泵的伞形阀, 其特征是: 伞形阀为伞形 结构的单向阀, 其材质为硅橡胶, 阀体比重 0.95 - 1. 4 g/m3之间,厚度 0.30— 0.8 毫米之间, 肖氏硬度在 48-56度之间, 也包括上述数值之间其中的任意一个数。 5. Any of the above-mentioned umbrella valves dedicated to piezoelectric pumps, characterized in that: the umbrella valve is a one-way valve of an umbrella structure, the material of which is silicone rubber, and the specific gravity of the valve body is 0.95 - 1. 4 g Between /m 3 , the thickness is between 0.30 and 0.8 mm, and the Shore hardness is between 48 and 56 degrees, and any one of the above values is also included.
6、 上述所述的任意一种专用于压电泵的伞形阀, 其特征是: 伞形阀为伞形 结构的单向阀, 其材质为硅橡胶, 阀体比重在 1.1 - 1.2g/m3之间,厚度在 0.45— 0.55毫米之间, 肖氏硬度在 49-52度之间,也包括上述数值之间其中的任意一个 数。 6. Any of the above-mentioned umbrella valves dedicated to piezoelectric pumps, characterized in that: the umbrella valve is a one-way valve of an umbrella structure, the material of which is silicone rubber, and the specific gravity of the valve body is 1.1 - 1.2g / Between m 3 , the thickness is between 0.45 and 0.55 mm, and the Shore hardness is between 49 and 52 degrees, and any one of the above values is also included.
7、 上述所述的任意一种专用于压电泵的伞形阀, 其特征是: 在伞形阀和阀 架互相配合面上涂装甲基硅油。  7. An umbrella valve dedicated to a piezoelectric pump as described above, characterized in that: methyl silicone oil is applied to the mating surface of the umbrella valve and the valve frame.
换一个角度来说, 本实用新型的技术解决方案和优点与效果是:  In other words, the technical solutions, advantages and effects of the present invention are:
1、设计制作一种伞形结构的.单向阀,其特点是:可在不改变尺寸的情况下, 以此件为基准制作上述不同型号的各种各样的伞形结构的单向阀; 可适用于为 不同型号的、 各种各样的压电泵产品配套。  1. Design and manufacture an umbrella-shaped one-way valve, which is characterized in that it can produce various kinds of umbrella-shaped one-way valves of different types mentioned above without changing the size. ; Can be used for a variety of different types of piezoelectric pump products.
2、 设计一种伞形结构的单向阀, 该单向阀主要技术特点为: 阀片材质为硅 橡胶, 阀体比重、 厚度、 肖氏硬度都有一个取值范围, 根据负载工作压力的需 要, 调整泵阀材质的比重、 软硬度和厚度, 而适应泵阀与压电陶瓷换能片的跟 从和配合,提高压电气泵的泵阀密封效果和工作性能。  2. Design a one-way valve with an umbrella structure. The main technical features of the one-way valve are: The valve plate is made of silicone rubber, and the valve body specific gravity, thickness, and Shore hardness have a range of values, according to the working pressure of the load. Need to adjust the specific gravity, softness and thickness of the pump valve material, and adapt to the follow-up and cooperation of the pump valve and the piezoelectric ceramic transducer sheet to improve the pump valve sealing effect and working performance of the pressure electric pump.
3、 设计一种泵阀固定支架, 该固定支架具有结构筒单、 安装使用方便的特 点, 该固定支架的特点是: 固定支架即是泵腔中相连接的一个重要组成部分, 可在固定支架的周边、 增加或减少密封圏直径大小即可改变泵腔容积, 使压力 增大或者减小。  3. Design a pump valve fixing bracket, which has the characteristics of simple structure and convenient installation and use. The fixing bracket is characterized in that: the fixing bracket is an important component of the connection in the pump chamber, and can be fixed bracket By increasing or decreasing the size of the seal 圏, the pump chamber volume can be changed to increase or decrease the pressure.
4、 本实用新型具有筒单、 实用、 紧凑、 制造成本低的优点和特性。  4. The utility model has the advantages and characteristics of single, practical, compact and low manufacturing cost.
5、 本实用新型彻底改变了背景技术存在的缺点和不足是, 它不需要背景 技术复杂的加工工艺和加工工序, 而是利用整体开启阀的过流特性和本实用新 型的技术特点, 使阀体进、 出两端面上产生均匀的压力差, 从而自动的稳定的 实现开启和关闭工作 ,达到单向阀的作用。本实用新型的伞形单向阀与上述的背 景技术微型泵泵阀相比较, 具有明显的性价比综合特征; 与上述背景技术微型 泵泵阀制造成本相比, 是其制造成本的千分之一, 甚至是万分之一。 5. The utility model completely changes the shortcomings and disadvantages of the background art, that it does not need a background The technically complicated processing technology and processing process, but using the over-current characteristics of the integral opening valve and the technical features of the utility model, a uniform pressure difference is generated on the inlet and outlet surfaces of the valve body, thereby automatically and stably opening and Close the work and reach the role of the check valve. Compared with the above-mentioned background micro-pump pump valve, the umbrella-shaped check valve of the present invention has obvious cost-effective comprehensive characteristics; compared with the manufacturing cost of the above-mentioned background micro-pump pump valve, it is one thousandth of the manufacturing cost thereof. , even one in ten thousand.
6、 为了对伞形的单向阀结构等参数进行测试, 通过有限元仿真推导其理 论流量及过流面积公式, 同时结合实验数据对伞形单向阀结构设计、 性能对比、 过流特性、 泄漏、 耐压等特性进行测试, 优化泵腔结构, 解决泵阀固定支架圓 盘面积和进液、 排液过流面积之间的结构设计及其相互合理配比, 提高泵阀的 跟从性和压电泵的整体工作效率。 性能稳定, 安全可靠。  6. In order to test the parameters of the umbrella-shaped check valve structure, the theoretical flow rate and over-flow area formula are derived by finite element simulation. At the same time, combined with the experimental data, the structure design, performance comparison, over-current characteristics, Tests such as leakage and pressure resistance, optimize the pump cavity structure, solve the structural design between the disk area of the pump valve fixing bracket and the liquid inlet and discharge flow area, and optimize the ratio of each other to improve the compliance of the pump valve. The overall working efficiency of the piezoelectric pump. Stable performance, safe and reliable.
7、 为了减少整体开启伞形单向阀运动中机械摩擦带来的工作噪音, 同时 增强泵阀的开合强度, 采用了在伞形阀和阀架互相配合面上涂装甲基硅油 (市 售的各种型号的甲基硅油均可) 的工艺。 需要说明的是甲基硅油具有卓越的耐 高温性、 耐低温性, 优良的电绝缘性, 良好的耐老化性, 具有低的表面张力, 具有无毒无味的生理惰性, 粘温系数低, 压缩性较高, 挥发性低, 润滑性较好 等。 因而整体开启伞形单向阀工作噪音低、 开合自如、 灵敏度高、 响应速度快、 尤其是伞形单向阀在运动过程中可以防止其偏移, 提高泵阀的密封性、 工作性 能稳定、 自吸能力良好。  7. In order to reduce the working noise caused by the mechanical friction in the overall opening of the umbrella check valve, and to enhance the opening and closing strength of the pump valve, the silicone oil is applied on the mating surface of the umbrella valve and the valve frame. The process of selling various types of methyl silicone oil can be). It should be noted that methyl silicone oil has excellent high temperature resistance, low temperature resistance, excellent electrical insulation, good aging resistance, low surface tension, non-toxic and tasteless physiological inertia, low viscosity coefficient, and compression. Higher, low volatility, good lubricity, etc. Therefore, the overall open umbrella check valve has low noise, easy opening and closing, high sensitivity and fast response, especially the umbrella check valve can prevent its deviation during the movement, improve the sealing performance and stability of the pump valve. Self-priming ability.
本实用新型的结构包括但不限于上述结构。  The structure of the present invention includes, but is not limited to, the above structure.
【附图说明】 [Description of the Drawings]
图 1 ( a )是本实用新型的实施例 1伞形阀 A的结构示意图; 图 1 ( b )本实 用新型的实施例 2伞形阀 B的结构示意图; 图 2 ( a )是图 1 ( a ) 中实施例 1的 工作原理剖视示意图; 图 2 ( b )是图 1 ( b )中实施例 2的工作原理剖视示意图; 图 3是本实用新型的实施例 1中阀架 A的第一种结构示意图,图 4是图 3的 A-A 剖视图; 图 5是本实用新型的实施例 1中阀架 A的第二种结构示意图, 图 6是 图 5的 B-B剖视图; 图 7是本实用新型的实施例 1中阀架 A的第三种结构示意 图, 图 8是图 7的 C-C剖视图; 图 9是本实用新型的实施例 2中阀架 B的第一 种结构示意图, 图 10是图 9的 D-D剖视图;图 11是本实用新型的实施例 2阀架 B的第二种结构示意图, 图 12是图 11的 E-E剖视图; 图 13是本实用新型的实 施例 2阀架 B的第三种结构示意图,图 14是图 13的 F-F剖视图;图 15是本实用 新型的阀架上装配两个进、 出伞形阀的结构示意图。 1(a) is a schematic structural view of an umbrella valve A according to Embodiment 1 of the present invention; FIG. 1(b) is a schematic structural view of an umbrella valve B of Embodiment 2 of the present invention; FIG. 2(a) is FIG. a) a schematic cross-sectional view of the working principle of the embodiment 1; Fig. 2 (b) is a schematic cross-sectional view of the working principle of the embodiment 2 in Fig. 1 (b); Fig. 3 is a view of the valve frame A of the embodiment 1 of the present invention FIG. 4 is a cross-sectional view taken along line AA of FIG. 3; FIG. 5 is a second structural view of the valve holder A in the first embodiment of the present invention, and FIG. 5 is a cross-sectional view of the valve frame A of the first embodiment of the present invention, FIG. 8 is a cross-sectional view taken along line CC of FIG. 7, and FIG. 9 is a valve frame B of the second embodiment of the present invention. FIG. 10 is a cross-sectional view of the DD of FIG. 9; FIG. 11 is a second structural view of the valve frame B of the second embodiment of the present invention, and FIG. 12 is a cross-sectional view of the EE of FIG. A third structural schematic view of the valve frame B of the new embodiment 2, FIG. 14 is a cross-sectional view of the FF of FIG. 13, and FIG. 15 is a structural schematic view of the two valve inlet and outlet of the valve frame of the present invention.
上述图中标号说明: 1.伞形阀 A , 2.伞形阀 B , 3.阀架 A , 4.阀架 B, 5、 限位凸台, 6、 过流通孔。  The above figures indicate: 1. Umbrella valve A, 2. Umbrella valve B, 3. Valve frame A, 4. Valve frame B, 5, Limit boss, 6, Through flow hole.
【具体实施方式】 【detailed description】
参见图 1 ( a ), 这是一个伞形阀, 阀柄(伞把或者称作手把)上有限位凸台 5, 该限位凸台 5截面呈 "一" 字形、 "十字" 形、 "三点" 形、 "圓" 形等形状; 张开的伞形上面凸起, 张开的伞形下面为平面作为与阀架过流通孔 6 流体进出 口配合的一个面, 这个结构可称为 "伞形阀 Α Γ。  Referring to Figure 1 (a), this is an umbrella valve, the shank of the valve handle (the umbrella handle or the handle) is limited. The limit boss 5 has a "one" shape and a "cross" shape. "Three-point" shape, "circle" shape, etc.; the open umbrella shape is convex, and the open umbrella shape is a plane as a surface that cooperates with the fluid inlet and outlet of the valve frame through the flow hole 6. This structure can be called For the "umbrella valve Α Γ.
参见图 1 ( b ), 这个伞形阀与上述结构基本相同, 不同点是在张开的伞形上 面为平面, 下面为向下的斜面 (图示), 作为与阀架过流通孔 6流体进出口配合 的一个面, 这个结构可称为 "伞形阀 Β 2"。  Referring to Fig. 1 (b), the umbrella valve is basically the same as the above structure, the difference is that the upper surface of the open umbrella is a flat surface, and the lower surface is a downward inclined surface (illustrated), which acts as a fluid with the valve frame through the flow hole 6. One side of the import and export cooperation, this structure can be called "umbrella valve Β 2".
实施例 1: 参见图 2 ( a ), 这是一个伞形阀 A 1与阀架 A 3相连接配合的结 构, 伞形阀 A 1中伞柄通过(或者说穿过)并位于阀架 A 3中心的孔, 其伞柄上 的限位凸台 5卡在阀架 A 3通孔外,由于流体作用在伞形阀 A 1伞面上下两侧的 压力不同,使伞形阀 A 1张开的伞形平面可上下往复运动,就像飞翔的蝴蝶翅膀 上下运动一样,该伞形阀 A 1张开的伞形下平面与阀架 A 3上面的流体进出口过 流通孔 6作开启和关闭的配合, 该过流通孔 6具有整体开启和关闭的特性。 另 外还有一种上下运动方式, 当伞形阀 A 1 中伞柄上的限位凸台 5卡在阀架 A 3 通孔外较远的地方, 如有 0.3—1毫米远处, 则伞形阀 A 1整体可上下往复运动; 或者伞形阀 A 1整体和伞面可共同可上下往复运动;总之来实现伞形阀 A 1张开 的伞形下平面与阀架 A 3上面的流体进出口过流通孔 6作整体开启和关闭的配 合。 Embodiment 1: Referring to Fig. 2 (a), this is a structure in which the umbrella valve A 1 is coupled with the valve frame A 3 , and the handle of the umbrella valve A 1 passes (or passes through) and is located on the valve frame A 3 The hole in the center, the limit boss 5 on the handle of the umbrella is stuck outside the through hole of the valve frame A 3 , and the pressure of the fluid on the lower side of the umbrella surface of the umbrella valve A 1 is different, so that the umbrella valve A 1 is opened. The umbrella-shaped plane can reciprocate up and down, just like the flying butterfly wings move up and down, the umbrella-shaped lower plane of the umbrella valve A 1 and the fluid inlet and outlet of the valve frame A 3 open and close through the circulation hole 6 The through hole 6 has an integral opening and closing characteristic. There is also a vertical movement mode, when the limit boss 5 on the handle of the umbrella valve A 1 is stuck farther outside the through hole of the valve frame A 3 , if there is a distance of 0.3-1 mm, the umbrella shape The valve A 1 can be reciprocated up and down as a whole; or the umbrella valve A 1 and the canopy can be reciprocated up and down together; in general, the umbrella-shaped lower plane of the umbrella valve A 1 and the fluid flow on the valve frame A 3 are realized. Export through the circulation hole 6 for overall opening and closing Hehe.
实施例 2: 参见图 2 ( b ), 与图 2 ( a )基本相同, 不同点是图 2 ( b ) 中的 伞形阀是伞形阀 B 2,这是一个伞形阀 B 2与阀架 B 4相连接配合的剖视示意图, 可上下的伞形阀 B 2中伞柄通过并位于阀架 B 4的中心孔中,其伞柄上的限位凸 台 5卡在阀架 B 4通孔外面, 由于流体作用在伞形阀伞面上下两侧的压力不同, 使伞形阀 B 2张开的伞形下斜面与阀架 B 4上面的流体进出口过流通孔 6作开启 和关闭的配合, 为了配合的更好,伞形阀 B 2张开的伞形下斜面与阀架 B 4上面 的斜面相对应且作为彼此的配合面,过流通孔 6就是位于这个阀架 B 4斜面上面 的。  Embodiment 2: Referring to Fig. 2 (b), basically the same as Fig. 2 (a), the difference is that the umbrella valve in Fig. 2 (b) is the umbrella valve B 2, which is an umbrella valve B 2 and valve A cross-sectional view of the B 4 phase connection, the upper and lower umbrella valve B 2 passes through and is located in the central hole of the valve frame B 4 , and the limit boss 5 on the handle is caught on the valve frame B 4 Outside the through hole, due to the different pressures of the fluid acting on the lower side of the umbrella surface of the umbrella valve, the umbrella-shaped lower inclined surface of the umbrella valve B 2 and the fluid inlet and outlet of the valve frame B 4 are opened and opened. Closed fit, for better cooperation, the umbrella-shaped lower slope of the umbrella valve B 2 corresponds to the inclined surface above the valve frame B 4 and serves as a mating surface of each other, and the through-flow hole 6 is located on the valve frame B 4 Above the slope.
实施例 3: 就是上面的两个实施例的综合, 即所述的伞形阀其阀柄上有限位 凸台 5 , 张开的伞形上面为凸起或者为平面, 张开的伞形下面为向上的圓形斜面 或者是圓形弧面, 作为与阀架过流通孔(6 ) 流体进出口的配合面。  Embodiment 3: It is a combination of the above two embodiments, that is, the umbrella valve has a finite boss 5 on the valve handle, and the opened umbrella has a convex or flat surface, and the open umbrella shape is below. It is an upward circular slope or a circular curved surface, which serves as a mating surface for the fluid inlet and outlet of the valve frame through the flow hole (6).
参见图 3和图 4, 阀架 A 3作为第一种结构示意图, 中心通孔是用作穿过伞 形阀阀柄的, 该中心通孔周围均布三个截面呈弧形槽的过流通孔 6, 用作流体通 过的孔道。  Referring to Figures 3 and 4, the valve frame A 3 is used as a first structural schematic view, and the central through hole is used to pass through the valve handle of the umbrella valve, and the center through hole is uniformly distributed with three sections having an arc-shaped groove. Hole 6, used as a passage for fluid to pass through.
参见图 5和图 6, 阀架 A 3作为第二种结构示意图, 基本同图 3和图 4, 不 同之处是阀架 A 3中心通孔周围均布四个截面呈弧形槽的过流通孔 6。  Referring to Fig. 5 and Fig. 6, the valve frame A 3 is taken as the second structural schematic diagram, which is basically the same as Fig. 3 and Fig. 4, except that the four through sections of the central through hole of the valve frame A 3 are uniformly distributed with curved grooves. Hole 6.
参见图 7和图 8, 阀架 A 3作为第三种结构示意图, 基本同图 3和图 4, 不 同之处是阀架 A 3中心通孔周围均布三个截面呈园形的过流通孔 6。 当然该过流 通孔 6也可有 2、 4、 5、 6个等均布。  Referring to Fig. 7 and Fig. 8, the valve frame A 3 is taken as a third structural schematic diagram, which is basically the same as Fig. 3 and Fig. 4, except that the three through sections of the central through hole of the valve frame A 3 are uniformly distributed in the shape of a circular through hole. 6. Of course, the through-flow hole 6 can also have 2, 4, 5, 6 and the like.
参见图 9和图 10, 阀架 B 4作为第一种结构示意图, 中心通孔是用作穿过 伞形阀阀柄的, 该中心通孔周围均布三个截面呈弧形槽的过流通孔 6, 用作流体 通过的孔道。 与图 3和图 4基本相同, 不同点是采用的阀架 B 4, 图 10中阀架 B 4下底面呈圓形弧面(圓弧面)或者呈圓形斜面作为与伞形阀 B 2的开启和关 闭的配合面。 从图 10看: 阀架 B 4下底面剖面呈圓弧线, 从立体角度看是个凹 下的园球面 (圓形弧面)。  Referring to Figures 9 and 10, the valve frame B 4 is used as a first structural schematic view, and the central through hole is used as a valve stem through the umbrella valve. The center through hole is uniformly distributed with three arcuate grooves in cross section. Hole 6, used as a passage for fluid to pass through. It is basically the same as FIG. 3 and FIG. 4, and the difference is the valve frame B 4 used. In FIG. 10, the bottom surface of the valve frame B 4 has a circular curved surface (circular arc surface) or a circular inclined surface as the umbrella valve B 2 . The mating surface of the opening and closing. As seen from Fig. 10: The bottom surface of the valve frame B 4 has a circular arc line, which is a concave spherical surface (circular curved surface) from a three-dimensional perspective.
参见图 11和图 12, 阀架 B 4作为第二种结构示意图, 基本同图 9和图 10, 不同点是该阀架 B 4中心通孔周围均布四个截面呈弧形槽的过流通孔 6。 参见图 13和图 14, 阀架 B 4作为第三种结构示意图, 基本同图 9和图 10, 不同点是该阀架 B 4中心通孔周围均布三个截面呈圓形的过流通孔 6。 当然该过 流通孔 6可有 2、 4、 5、 6个等均布。 Referring to Figures 11 and 12, the valve frame B 4 is taken as a second structural schematic, substantially the same as Figure 9 and Figure 10, The difference is that the through-holes 6 of the arc-shaped grooves are uniformly distributed around the central through-hole of the valve frame B 4 . Referring to Fig. 13 and Fig. 14, the valve frame B 4 is a third structural schematic diagram, substantially the same as Fig. 9 and Fig. 10, except that the three through holes of the circular cross section are uniformly distributed around the central through hole of the valve frame B 4 . 6. Of course, the through-holes 6 can have 2, 4, 5, 6 and the like.
参见图 15 , 在阀架 A 3上装配两个一正一反的伞形阀 A 1 , 可作为进、 出 流体的阀门。 这也是上述各个伞形阀在阀架上的工作状态示意图。  Referring to Figure 15, two valve assemblies A 1 , one for positive and one reverse, are mounted on the valve frame A 3 to serve as a valve for entering and leaving the fluid. This is also a schematic diagram of the working state of each of the above-mentioned umbrella valves on the valve frame.
需要说明的是:  It should be noted:
1、 上述阀架 A 3、 阀架 B 4上的各种截面不同的、 数量不同的过流通孔 6 均属于流体的通道, 都是与伞形阀张开的伞形面作为流体进出口配合面。  1. The above-mentioned valve frame A 3 and the valve frame B 4 have different cross-sections 6 of different cross-sections, which belong to the fluid passages, and are all equipped with the umbrella-shaped open umbrella surface as the fluid inlet and outlet. surface.
2、伞形阀张开的伞形下面为平面或者为向下的圓形斜面或者是向下的圓形 弧面, 伞形阀张开的伞形下面还可以是向上的圓形斜面或者是圓形弧面, 均可 作为与阀架过流通孔( 6 ) 流体进出口的配合面。  2. The umbrella-shaped open umbrella shape is a flat surface or a downward circular inclined surface or a downward circular curved surface. The umbrella-shaped open umbrella shape may also be an upward circular inclined surface or The circular arc surface can be used as a mating surface with the fluid inlet and outlet of the valve frame through the flow hole (6).
3、伞形阀为伞形结构的单向阀,其材质为硅橡胶, 阀体比重 0.95 - 1. 4 g/m3 之间, 厚度 0.30— 0.8毫米之间, 肖氏硬度在 48-56度之间, 也包括上述数值之 间其中的任意一个数, 如阀体比重为 0.96、 0.97、 0.98、 0.99、 1.00、 1.01、 1.02、 1.03、 1.04、 1.05、 1.06、 1.07、 1.10、 1.11、 1.12、 1.13、 1.14、 1.15、 1.16、 1.17、 1.18、 1.19、 1.20、 1.25、 1.30、 1.35、 1.38、 1.39、 1. 4等 g/m3; 如阀体厚度为 0.31、 0.32、 0.33、 0.34、 0.35— 0.4、 0.50、 0.60、 0.65、 0.70、 1.75、 0.78、 0.79、 0.8等毫米; 如阀体肖氏硬度在 48、 49、 50、 51、 52、 53、 54、 55、 56度。 根 据测试: 伞形阀的阀体比重在 1.1 - 1.2g/m3之间,厚度在 0.45— 0.55毫米之间, 肖氏硬度在 49-52度之间时, 效果显得较好。 3. The umbrella valve is a one-way valve with an umbrella structure. The material is silicone rubber. The valve body has a specific gravity of 0.95 - 1. 4 g/m 3 , a thickness of 0.30-0.8 mm, and a Shore hardness of 48-56. Between degrees, including any one of the above values, such as valve body specific gravity of 0.96, 0.97, 0.98, 0.99, 1.00, 1.01, 1.02, 1.03, 1.04, 1.05, 1.06, 1.07, 1.10, 1.11, 1.12 1.13, 1.14, 1.15, 1.16, 1.17, 1.18, 1.19, 1.20, 1.25, 1.30, 1.35, 1.38, 1.39, 1. 4, etc. g/m 3 ; if the valve body thickness is 0.31, 0.32, 0.33, 0.34, 0.35 — 0.4, 0.50, 0.60, 0.65, 0.70, 1.75, 0.78, 0.79, 0.8, etc.; such as the valve body Shore hardness at 48, 49, 50, 51, 52, 53, 54, 55, 56 degrees. According to the test: the valve body of the umbrella valve is between 1.1 - 1.2g / m 3 , the thickness is between 0.45 - 0.55 mm, and the Shore hardness is between 49-52 degrees, the effect is better.
4、 以上仅为本实用新型之较佳实施例, 但其并不限制本实用新型的实施范 围, 即不偏离本实用新型的权利要求所作之等同变化与修饰, 仍应属于本实用 新型之保护范围。 4. The above is only the preferred embodiment of the present invention, but it does not limit the scope of the present invention, that is, the equivalent changes and modifications made without departing from the claims of the present invention, and still belong to the protection of the present invention. range.

Claims

权利要求 Rights request
1、 专用于压电泵的伞形阀, 其特征是: 由伞形阀和阀架组成, 伞形阀的阀 柄穿过并位于阀架中心通孔, 该阀架中心通孔周围分布有可整体开启和关闭的 过流通孔(6 ), 该过流通孔(6 )与张开的伞形阀伞做开启和关闭的配合的对应。 1. The umbrella valve dedicated to the piezoelectric pump is characterized in that: the utility model comprises: an umbrella valve and a valve frame, wherein the valve handle of the umbrella valve passes through and is located in the central through hole of the valve frame, and the valve frame is distributed around the central through hole An over-flow hole (6) that can be opened and closed as a whole, and the over-flow hole (6) corresponds to the opening and closing cooperation of the opened umbrella valve umbrella.
2、 根据权利要求 1 所述的专用于压电泵的伞形阀, 其特征是: 所述的伞 形阀是伞形阀(A 1 ), 其阀柄上有限位凸台 (5 ), 张开的伞形上面凸起, 张开的 伞形下面为平面作为与阀架过流通孔( 6 ) 流体进出口的配合面。  2. The umbrella valve dedicated to a piezoelectric pump according to claim 1, wherein: the umbrella valve is an umbrella valve (A1) having a finite boss (5) on the valve handle, The open umbrella has a convex surface, and the open umbrella has a flat surface as a mating surface with the fluid inlet and outlet of the valve frame through the flow hole (6).
3、 根据权利要求 1 所述的专用于压电泵的伞形阀, 其特征是: 所述的伞 形阀是伞形阀(B 2 ), 其阀柄上有限位凸台 (5 ), 张开的伞形上面为平面, 张开 的伞形下面为向下的圓形斜面或者是圓形弧面, 作为与阀架过流通孔(6 )流体 进出口的配合面。  3. The umbrella valve dedicated to a piezoelectric pump according to claim 1, wherein: the umbrella valve is an umbrella valve (B2) having a finite boss (5) on the valve handle, The open umbrella has a flat surface, and the open umbrella has a downward circular slope or a circular curved surface as a mating surface for fluid inlet and outlet with the valve frame through the flow hole (6).
4、 根据权利要求 1 所述的专用于压电泵的伞形阀, 其特征是: 所述的伞 形阀其阀柄上有限位凸台 (5 ), 张开的伞形上面为凸起或者平面, 张开的伞形 下面为向上的圓形斜面或者是圓形弧面, 作为与阀架过流通孔(6 )流体进出口 的配合面。  4. The umbrella valve dedicated to a piezoelectric pump according to claim 1, wherein: the umbrella valve has a finite boss (5) on the valve handle, and the opened umbrella has a convex surface. Or the plane, the open umbrella shape is an upward circular slope or a circular arc surface, as a mating surface of the fluid inlet and outlet with the valve frame through the flow hole (6).
5、 根据权利要求 1-4任意一项所述的专用于压电泵的伞形阀, 其特征是: 伞形阀为伞形结构的单向阀,其材质为硅橡胶,阀体比重 0.95 - 1. 4 g/m3之间, 厚 度 0.30— 0.8毫米之间, 肖氏硬度在 48-56度之间, 也包括上述数值之间其中的 任意一个数。 The umbrella valve dedicated to the piezoelectric pump according to any one of claims 1 to 4, characterized in that: the umbrella valve is a one-way valve of an umbrella structure, the material of which is silicone rubber, and the specific gravity of the valve body is 0.95. - 1. 4 g/m 3 , between 0.30 and 0.8 mm thick, and Shore hardness between 48 and 56 degrees, including any one of the above values.
6、 根据权利要求 1-4任意一项所述的专用于压电泵的伞形阀, 其特征是: 伞形阀为伞形结构的单向阀,其材质为硅橡胶,阀体比重在 1.1 - 1.2g/m3之间, 厚 度在 0.45— 0.55毫米之间, 肖氏硬度在 49-52度之间,也包括上述数值之间其中 的任意一个数。 The umbrella valve dedicated to the piezoelectric pump according to any one of claims 1 to 4, characterized in that: the umbrella valve is a one-way valve of an umbrella structure, the material of which is silicone rubber, and the specific gravity of the valve body is Between 1.1 and 1.2g/m 3 , the thickness is between 0.45 and 0.55 mm, and the Shore hardness is between 49 and 52 degrees, including any one of the above values.
7、 根据权利要求 1-4任意一项所述的专用于压电泵的伞形阀, 其特征是: 在伞形阀和阀架互相配合面上涂装甲基硅油。  7. An umbrella valve dedicated to a piezoelectric pump according to any one of claims 1 to 4, characterized in that the silicone oil is applied to the mating surface of the umbrella valve and the valve frame.
PCT/CN2012/076630 2011-08-31 2012-06-08 Umbrella valve dedicated for use in piezoelectric pump WO2013029406A1 (en)

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