WO2013024756A1 - Photoresist composition - Google Patents
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- WO2013024756A1 WO2013024756A1 PCT/JP2012/070125 JP2012070125W WO2013024756A1 WO 2013024756 A1 WO2013024756 A1 WO 2013024756A1 JP 2012070125 W JP2012070125 W JP 2012070125W WO 2013024756 A1 WO2013024756 A1 WO 2013024756A1
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/0045—Photosensitive materials with organic non-macromolecular light-sensitive compounds not otherwise provided for, e.g. dissolution inhibitors
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/0046—Photosensitive materials with perfluoro compounds, e.g. for dry lithography
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/039—Macromolecular compounds which are photodegradable, e.g. positive electron resists
- G03F7/0392—Macromolecular compounds which are photodegradable, e.g. positive electron resists the macromolecular compound being present in a chemically amplified positive photoresist composition
- G03F7/0397—Macromolecular compounds which are photodegradable, e.g. positive electron resists the macromolecular compound being present in a chemically amplified positive photoresist composition the macromolecular compound having an alicyclic moiety in a side chain
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/09—Photosensitive materials characterised by structural details, e.g. supports, auxiliary layers
- G03F7/11—Photosensitive materials characterised by structural details, e.g. supports, auxiliary layers having cover layers or intermediate layers, e.g. subbing layers
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/20—Exposure; Apparatus therefor
- G03F7/2041—Exposure; Apparatus therefor in the presence of a fluid, e.g. immersion; using fluid cooling means
Definitions
- the present invention relates to a photoresist composition.
- irradiation (exposure) of short wavelength radiation represented by KrF excimer laser (wavelength 248 nm), ArF excimer laser (wavelength 193 nm), etc. is performed in order to obtain a higher degree of integration.
- the lithography technology used is being developed.
- Resist materials suitable for these exposure light sources are required to have high sensitivity, high resolution, etc., and usually contain chemical components containing an acid-dissociable group and an acid generator that generates acid upon irradiation with radiation.
- An amplification type photoresist composition is used (see Patent Document 1).
- photoresist compositions for forming finer resist patterns are desired not only to improve basic characteristics such as sensitivity and resolution, but also to improve MEEF, DOF, and LWR. Yes.
- the present invention has been made based on the above circumstances, and its purpose is to provide a photoresist composition that sufficiently satisfies not only basic characteristics such as sensitivity but also MEEF performance, DOF, and LWR. is there.
- the invention made to solve the above problems is [A] a polymer having an acid generating group (hereinafter also referred to as “[A] polymer”), and [B] at least one selected from the group consisting of a lactone structure, a cyclic carbonate structure, a sultone structure, and an alicyclic structure
- a photoresist composition containing an acid generator having a seed structure hereinafter also referred to as “[B] acid generator”.
- the photoresist composition [A] the presence of an acid generating group in the polymer makes the distribution of the acid generated by exposure uniform, and the diffusion of acid from the exposed area to the unexposed area is moderate. Be controlled. [B] Since the acid generator has a bulky structure such as a lactone structure, a cyclic carbonate structure, a sultone structure, or an alicyclic structure, the photoresist composition can further reduce the acid diffusion length. Can do. As a result, in the photoresist composition, the acid diffusion is appropriately controlled, and the acid can uniformly and sufficiently act in the exposed portion. Therefore, not only basic characteristics such as sensitivity, but also MEEF performance, DOF and LWR is also fully satisfied.
- the acid generator preferably has at least one structure selected from the group consisting of a lactone structure and a sultone structure.
- the photoresist composition can appropriately shorten the acid diffusion length.
- the [B] acid generator is excellent in compatibility with the [A] polymer, it can function efficiently in the photoresist composition. As a result, the photoresist composition is excellent in MEEF performance, DOF and LWR.
- the polymer comprises at least one structural unit selected from the group consisting of the structural unit (I) represented by the following formula (1) and the structural unit (II) represented by the following formula (2): It is good to include.
- R p1 is a hydrogen atom, a fluorine atom, a trifluoromethyl group, or an alkyl group having 1 to 3 carbon atoms.
- R p2 is a divalent organic group. Each independently represents a hydrogen atom, a fluorine atom, or a fluorinated alkyl group having 1 to 3 carbon atoms, n is an integer of 0 to 6.
- M + is an onium cation.
- R p3 is a hydrogen atom, a fluorine atom, a trifluoromethyl group or an alkyl group having 1 to 3 carbon atoms.
- R p4 , R p5 and R p6 are each independently an organic group having 1 to 10 carbon atoms.
- m is an integer of 0 to 3. When m is 2 or 3, the plurality of R p4 may be the same or different from each other.
- A is a single bond, a methylene group, an alkylene group having 2 to 10 carbon atoms, an alkyleneoxy group having 2 to 10 carbon atoms, or an arylene group having 6 to 10 carbon atoms.
- X ⁇ is a sulfonate anion, a carboxylate anion or an amide anion.
- the photoresist composition allows the acid to be uniformly distributed in the polymer chain, and also from the exposed part. In addition to controlling the diffusion of acid to the exposed area, the hydrophilicity of the exposed area is increased. Thereby, in the exposed part, the reactivity to the developer is further improved, and thus the photoresist composition is excellent in MEEF performance, DOF and LWR.
- the polymer may include the structural unit (I) represented by the above formula (1), and M + in the above formula (1) may be represented by the following formula (3).
- R p7 to R p9 are each independently a hydrocarbon group having 1 to 30 carbon atoms, provided that R p7 and R p8 are bonded to each other, and A cyclic structure may be formed together with the sulfur atom, and a part or all of the hydrogen atoms of the hydrocarbon group may be substituted.
- the photoresist composition has MEEF performance, DOF, and Excellent with LWR.
- the polymer may include the structural unit (I) represented by the above formula (1), and M + in the above formula (1) may be represented by the following formula (4).
- R p10 to R p12 are each independently a hydroxy group, a halogen atom, an alkyl group, a cycloalkyl group, an alkoxy group, a —S—R x group or a group having a plurality of heteroatoms.
- R x is an alkyl group or an aryl group, provided that part or all of the hydrogen atoms of the alkyl group, cycloalkyl group, alkoxy group and aryl group may be substituted.
- It is an integer of 5.
- b and c are each independently an integer of 0 to 5.
- the photoresist composition has MEEF performance, DOF, and Excellent with LWR.
- R p10 to R p12 at least one is preferably a group represented by the following formula (4-1) or the following formula (4-2).
- R x has the same meaning as in formula (4) above.
- the photoresist composition contains an [A] polymer having an onium cation containing a group having the specific structure, whereby the photoresist composition is further excellent in MEEF performance, DOF, and LWR.
- the polymer may include the structural unit (II) represented by the above formula (2), and X ⁇ in the above formula (2) may be represented by the following formula (5).
- R p13 —SO 3 — (5) (In formula (5), R p13 is a monovalent organic group having a fluorine atom.)
- the photoresist composition has MEEF performance, DOF, and It is more excellent in LWR.
- the polymer preferably further contains a structural unit (III) represented by the following formula (6).
- R 1 is a hydrogen atom, a fluorine atom, a trifluoromethyl group, or an alkyl group having 1 to 3 carbon atoms.
- R 2 to R 4 each independently represent 1 to 4 carbon atoms. Or an alicyclic group having 4 to 20 carbon atoms, provided that R 3 and R 4 are bonded to each other, and together with the carbon atom to which they are bonded, a divalent fatty acid having 4 to 20 carbon atoms. A cyclic group may be formed.
- the structural unit (III) represented by the above formula (6) has an acid dissociable group that is easily dissociated by the action of an acid.
- the polymer further includes the structural unit (III) including such an acid-dissociable group.
- the acid generated from the acid generating group can efficiently dissociate the nearby acid dissociable group. Therefore, the said photoresist composition is excellent in a sensitivity, and can form a favorable fine pattern.
- the polymer preferably further includes at least one structural unit (IV) selected from the group consisting of a structural unit having a lactone structure, a structural unit having a cyclic carbonate structure, and a structural unit having a sultone structure. .
- the polymer further includes at least one structural unit (IV) selected from the group consisting of a structural unit having a lactone structure, a structural unit having a cyclic carbonate structure, and a structural unit having a sultone structure,
- the said photoresist composition is excellent in the adhesiveness to a board
- the photoresist composition preferably further contains a [C] acid diffusion controller.
- the photoresist composition further contains [C] an acid diffusion control agent, whereby the acid diffusion can be more appropriately controlled. As a result, the MEEF performance, DOF, and LWR are further improved.
- the acid diffusion controller is preferably a photodisintegrating base. Since the photodegradable base has a property of decomposing upon exposure and losing acid diffusion control ability, the photoresist composition has a photodegradable base as a [C] acid diffusion control agent, so that in the unexposed portion. It is possible to control acid diffusion specifically. As a result, the photoresist composition is further excellent in MEEF performance, DOF and LWR.
- the photoresist composition of the present invention contains a polymer having an acid-generating group and an acid generator having a lactone structure, a sultone structure, etc., it satisfies basic characteristics such as sensitivity and MEEF. Excellent performance, DOF and LWR. Therefore, a fine pattern can be formed with high accuracy by using the photoresist composition.
- a plan view schematically showing the shape of a line and space pattern Sectional view schematically showing the shape of the line and space pattern
- the photoresist composition contains a [A] polymer and a [B] acid generator. Furthermore, a [C] acid diffusion control agent is contained as a suitable component. In addition, as long as the effect of this invention is not impaired, you may contain another arbitrary component. Hereinafter, each component will be described in detail.
- the polymer has an acid generating group.
- the acid-generating group refers to a group that generates an acid by exposure in a pattern forming process.
- the photoresist composition is excellent in MEEF performance, DOF, and LWR because the acid can uniformly and sufficiently act in the exposed portion.
- the polymer preferably includes the structural unit (I) represented by the above formula (1) or the structural unit (II) represented by the above formula (2) as the structural unit having an acid generating group. . Furthermore, it preferably contains structural unit (III) and structural unit (IV), and may have other structural units other than structural unit (I) to structural unit (IV) as long as the effects of the present invention are not impaired. Good. Hereinafter, each structural unit will be described in detail.
- R p1 is a hydrogen atom, a fluorine atom, a trifluoromethyl group or an alkyl group having 1 to 3 carbon atoms.
- R p2 is a divalent organic group.
- the plurality of Rf are each independently a hydrogen atom, a fluorine atom, or a fluorinated alkyl group having 1 to 3 carbon atoms.
- n is an integer of 0-6.
- M + is an onium cation.
- Examples of the alkyl group having 1 to 3 carbon atoms represented by R p1 include a methyl group, an ethyl group, and a propyl group. Of these, a methyl group is preferable.
- R p1 is preferably a hydrogen atom or a methyl group.
- Examples of the divalent organic group represented by R p2 include a hydrocarbon group having 1 to 20 carbon atoms and a group represented by —R p21 —R p22 —.
- R p21 is a hydrocarbon group having 1 to 20 carbon atoms
- R p22 is —O—, —CO—, —COO—, —OCO—, —NH—, —NHCO—, —CONH—, or — NHCOO-.
- Examples of the hydrocarbon group having 1 to 20 carbon atoms represented by R p2 include: Chain hydrocarbon groups such as methylene group, ethanediyl group, propanediyl group, butanediyl group, pentanediyl group, hexanediyl group, decandiyl group; An alicyclic group obtained by removing two hydrogen atoms from an alicyclic structure such as cyclopentane, cyclohexane, dicyclopentane, tricyclodecane, tetracyclododecane, adamantane; Examples thereof include aromatic hydrocarbon groups such as a phenylene group, a naphthylene group, and a biphenylene group.
- some or all of the hydrogen atoms of these hydrocarbon groups may be substituted with fluorine atoms or the like.
- a chain hydrocarbon group and an alicyclic group are preferable, and a chain hydrocarbon group is more preferable.
- a methylene group, an ethanediyl group, a propanediyl group, a butanediyl group, and a pentanediyl group are more preferable, and a methylene group and an ethanediyl group are particularly preferable.
- Examples of the hydrocarbon group having 1 to 20 carbon atoms represented by R p21 include the same groups as those exemplified as the hydrocarbon group having 1 to 20 carbon atoms represented by R p2 .
- Examples of the group represented by —R p21 —R p22 — include —CH 2 —O—, —CH 2 —CO—, —CH 2 —COO—, —CH 2 —OCO—, —CH 2 —.
- R p21 is preferably bonded to the ester group in the above formula (1).
- Examples of the fluorinated alkyl group having 1 to 3 carbon atoms represented by Rf include, for example, a monofluoromethyl group, a difluoromethyl group, a trifluoromethyl group, a 1-fluoroethyl group, a 1,2-difluoroethyl group, 1,2,2,2-tetrafluoroethyl group and the like.
- Rf is preferably a hydrogen atom or a fluorine atom, and more preferably a fluorine atom.
- N is preferably 0 to 4, more preferably 1 to 3, and still more preferably 1 and 2.
- Examples of the onium cation represented by M + include a sulfonium cation and an iodonium cation.
- the onium cation is a group consisting of a sulfonium cation represented by the above formula (3) and an iodonium cation represented by the following formula (7). More preferred are at least one onium cation selected.
- R p7 to R p9 are each independently a hydrocarbon group having 1 to 30 carbon atoms. However, R p7 and R p8 may be bonded to each other to form a cyclic structure together with the sulfur atom to which they are bonded. Part or all of the hydrogen atoms of the hydrocarbon group may be substituted.
- the hydrocarbon group having 1 to 30 carbon atoms represented by R p7 to R p9 is, for example, Monovalent chain hydrocarbon groups such as a methyl group, an ethyl group, an n-propyl group, an n-butyl group and an n-pentyl group; Monovalent alicyclic groups such as a cyclobutyl group, a cyclopentyl group, a cyclohexyl group, a dicyclopentyl group, a tricyclodecyl group, a tetracyclododecyl group, an adamantyl group; A monovalent hydrocarbon group partially having the alicyclic structure; Monovalent aromatic hydrocarbon groups such as phenyl group, naphthyl group, anthryl group, biphenyl group; And monovalent hydrocarbon groups having an aromatic ring in part. Of these, monovalent aromatic hydrocarbon groups such as a phenyl group, a naphth
- Examples of the substituent that the hydrocarbon group may have include, for example, a halogen atom, a hydroxyl group, a carboxyl group, a cyano group, a nitro group, a halogenated hydrocarbon group, an alkyl group, an alkoxyl group, an amino group, a thiol group, and an organic group.
- Examples include a sulfonyl group (RSO 2 —) and the like.
- R is an alkyl group, a cycloalkyl group or an aryl group.
- a hydroxyl group, an alkyl group, an alkoxyl group, and a cyclohexylsulfonyl group are preferable, and a cyclohexylsulfonyl group is more preferable.
- the sulfonium cations represented by the above formula (3) are more preferable.
- R p10 to R p12 each independently represent a hydroxy group, a halogen atom, an alkyl group, a cycloalkyl group, an alkoxy group, an —S—R x group or a group having a plurality of heteroatoms.
- R x is an alkyl group or an aryl group. However, one part or all part of the hydrogen atom which the said alkyl group, cycloalkyl group, alkoxy group, and aryl group have may be substituted.
- a is an integer of 1 to 5.
- b and c are each independently an integer of 0 to 5.
- R p10 to R p12 at least one of the groups represented by the above formula (4-1) and the above formula (4-2) is preferable.
- Examples of the sulfonium cation represented by the above formula (3) include cations represented by the following formulas (i-1) to (i-23).
- R p14 each independently represents a hydrocarbon group having 1 to 30 carbon atoms or a heterocyclic organic group having 4 to 30 nucleus atoms. However, two R p14 may be bonded to each other to form a cyclic structure together with the iodine atom. Moreover, one part or all part of the hydrogen atom which the said hydrocarbon group and heterocyclic organic group have may be substituted.
- the hydrocarbon group having 1 to 30 carbon atoms represented by R p14 is a hydrocarbon group having 1 to 30 carbon atoms represented by R p7 to R p9 in the above formula (3). And the same groups as those mentioned above.
- R p14 is preferably a monovalent aromatic hydrocarbon group such as a phenyl group, a naphthyl group, an anthryl group, or a biphenyl group, and more preferably a phenyl group.
- Examples of the substituent that the hydrocarbon group and the heterocyclic organic group may have include the substituents that the hydrocarbon group represented by R p7 to R p9 in the above formula (3) may have.
- the same group as a group can be mentioned.
- a halogen atom, a nitro group, a halogenated hydrocarbon group, an alkyl group, and an alkoxyl group are preferable.
- the monovalent onium cation represented by M + is preferably a sulfonium cation represented by the above formula (3), more preferably a sulfonium cation represented by the above formula (4), and among these, the above formula (i More preferred are sulfonium cations represented by -1) and (i-23).
- the monovalent onium cation represented by M + in the above formula (1) is, for example, Advances in Polymer Science, Vol. 62, p. 1-48 (1984).
- Examples of the structural unit (I) represented by the above formula (1) include structural units represented by the following formulas (1-1) to (1-8).
- R p1 has the same meaning as the above formula (1).
- Examples of the monomer compound that gives the structural unit represented by the above formula (1) include a compound represented by the following formula (1 ′).
- R ⁇ p2 >, Rf, n, and M ⁇ +> are synonymous with said formula (1).
- the compound represented by the above formula (1 ') can be synthesized by a known method.
- Examples of the compound represented by the above formula (1 ′) include compounds represented by the following formulas (1′-1) to (1′-8).
- the content ratio of the structural unit (I) is preferably 1 mol% or more and 50 mol% or less, and preferably 1 mol% or more and 30 mol% with respect to all the structural units constituting the [A] polymer. % Or less is more preferable, and 1 mol% or more and 10 mol% or less is more preferable. If the content ratio of the structural unit (I) exceeds 50 mol%, the pattern formability may be lowered. On the other hand, when the amount is less than 1 mol%, the developer insolubility of the exposed portion becomes insufficient, and a good pattern may not be obtained.
- the [A] polymer may have 1 type, or 2 or more types of structural units (I).
- R p3 is a hydrogen atom, a fluorine atom, a trifluoromethyl group or an alkyl group having 1 to 3 carbon atoms.
- R p4 , R p5 and R p6 are each independently an organic group having 1 to 10 carbon atoms.
- m is an integer of 0 to 3. When m is 2 or 3, the plurality of R p4 may be the same or different from each other.
- A is a single bond, an alkanediyl group having 1 to 10 carbon atoms, an alkyleneoxy group having 2 to 10 carbon atoms, or an arylene group having 6 to 10 carbon atoms.
- X ⁇ is a sulfonate anion, a carboxylate anion or an amide anion.
- examples of the alkyl group having 1 to 3 carbon atoms represented by R p3 include a methyl group, an ethyl group, and a propyl group. Of these, a methyl group is preferable.
- R p3 is preferably a hydrogen atom or a methyl group.
- alkanediyl group having 1 to 10 carbon atoms represented by A examples include, for example, a methylene group, an ethylene group, a 1,3-propylene group, a 1,2-propylene group, a tetramethylene group, a pentamethylene group, and a hexamethylene group.
- alkyleneoxy group having 2 to 10 carbon atoms represented by A examples include, for example, an ethyleneoxy group, a 1,3-propyleneoxy group, a 1,2-propyleneoxy group, a tetramethyleneoxy group, a pentamethyleneoxy group, Hexamethyleneoxy group, heptamethyleneoxy group, octamethyleneoxy group, nonamethyleneoxy group, decamethyleneoxy group, 1-methyl-1,3-propyleneoxy group, 2-methyl-1,3-propyleneoxy group, 2 -Methyl-1,2-propyleneoxy group, 1-methyl-1,4-butyleneoxy group, 2-methyl-1,4-butyleneoxy group and the like.
- Examples of the arylene group having 6 to 10 carbon atoms represented by A include a phenylene group, a naphthylene group, an anthrylene group, a phenanthrylene group, and the like.
- alkyleneoxy groups such as an ethyleneoxy group and a propyleneoxy group are preferred from the viewpoint of excellent stability as a compound.
- Examples of the monovalent organic group having 1 to 10 carbon atoms represented by R p4 , R p5 and R p6 include an alkyl group having 1 to 10 carbon atoms, an alkoxy group, and an aryl group.
- alkyl group examples include methyl, ethyl, n-propyl, i-propyl, n-butyl, 2-methylpropyl, 1-methylpropyl, t-butyl, pentyl, and hexyl.
- alkoxy group examples include methoxy group, ethoxy group, n-propoxy group, i-propoxy group, n-butoxy group, 2-methylpropoxy group, 1-methylpropoxy group, t-butoxy group, and n-pentyloxy.
- aryl group examples include a phenyl group and a naphthyl group.
- R p4 is preferably an alkoxy group, and more preferably a methoxy group.
- R p5 and R p6 are preferably an aryl group, more preferably a phenyl group and a naphthyl group, and still more preferably a phenyl group.
- M is preferably 0 or 1, more preferably 0.
- X ⁇ is preferably a sulfonate anion and a carboxylate anion, and more preferably a sulfonate anion.
- the sulfonate anion represented by the above formula (5) is more preferable.
- R p13 is a monovalent organic group having a fluorine atom.
- Examples of the monovalent organic group in the monovalent organic group having a fluorine atom represented by R p13 include a chain alkyl group having 1 to 10 carbon atoms and an alicyclic skeleton having 6 to 20 carbon atoms. A hydrocarbon group etc. are mentioned.
- —O—, —S—, —C (O) O—, or —C (O) N— is present between the carbon-carbon bonds of the hydrocarbon group having a chain alkyl group and an alicyclic skeleton. You may do it.
- Part or all of the hydrogen atoms of the monovalent organic group having a fluorine atom are an alkyl group, an aryl group, an aralkyl group, a cycloalkyl group, a halogenated alkyl group, a halogenated aryl group, a halogenated aralkyl group, an oxidation group. It may be substituted with a cycloalkyl group, a halogenated cycloalkyl group or the like.
- Examples of the chain alkyl group having 1 to 10 carbon atoms having a fluorine atom represented by R p13 include, for example, a trifluoromethyl group, a trifluoroethyl group, a pentafluoropropyl group, a hexafluoroisopropyl group, a hexafluoro (2 -Methyl) isopropyl group, heptafluorobutyl group, heptafluoroisopropyl group, octafluoroisobutyl group, nonafluorohexyl group, nonafluorobutyl group, perfluoroisopentyl group, perfluorooctyl group, perfluoro (trimethyl) hexyl group, etc. Is mentioned. Of these, a nonafluorobutyl group is preferred.
- Examples of the hydrocarbon group having an alicyclic skeleton having 6 to 20 carbon atoms and having a fluorine atom represented by R p13 include groups represented by the following formulae.
- Examples of the sulfonate anion represented by the above formula (5) include sulfonate anions represented by the following formulas (5-1) to (5-17).
- the sulfonate anion represented by the above formula (5-1) is preferable.
- Examples of the structural unit (II) represented by the above formula (2) include structural units represented by the following formulas (2-1) to (2-18).
- R p3 has the same meaning as in the above formula (2).
- Examples of the monomer compound that gives the structural unit represented by the above formula (2) include a compound represented by the following formula (2 ′).
- Examples of the compound represented by the above formula (2 ') include compounds represented by the following formulas (2'-1) to (2'-18).
- the content ratio of the structural unit (II) is preferably 1 mol% or more and 50 mol% or less, and preferably 1 mol% or more and 30 mol% with respect to all the structural units constituting the [A] polymer. % Or less is more preferable, and 1 mol% or more and 10 mol% or less is more preferable. If the content ratio of the structural unit (II) exceeds 50 mol%, the pattern formability may be lowered. On the other hand, when the amount is less than 1 mol%, the developer insolubility of the exposed portion becomes insufficient, and a good pattern may not be obtained.
- the [A] polymer may have 1 type, or 2 or more types of structural units (II).
- the polymer preferably further contains the structural unit (III) represented by the above formula (6).
- the structural unit (III) represented by the above formula (6) is a structural unit having an acid dissociable group in which the carbon atom bonded to the ester group is a tertiary carbon and is easily dissociated by the action of an acid.
- R 1 is a hydrogen atom, a fluorine atom, a trifluoromethyl group or an alkyl group having 1 to 3 carbon atoms.
- R 2 to R 4 are each independently an alkyl group having 1 to 4 carbon atoms or an alicyclic group having 4 to 20 carbon atoms. However, R 3 and R 4 may be bonded to each other to form a divalent alicyclic group having 4 to 20 carbon atoms together with the carbon atom to which they are bonded.
- Examples of the alkyl group having 1 to 4 carbon atoms represented by R 2 to R 4 include a methyl group, an ethyl group, an n-propyl group, an i-propyl group, an n-butyl group, a 2-methylpropyl group, Examples thereof include a 1-methylpropyl group and a t-butyl group.
- Examples of the alicyclic group of 4 to 20 include a polycyclic alicyclic group having a bridged skeleton such as an adamantane skeleton and a norbornane skeleton; a monocyclic alicyclic group having a cycloalkane skeleton such as cyclopentane and cyclohexane Is mentioned.
- an alicyclic group having 10 or less carbon atoms constituting the ring is preferable.
- These groups may be substituted with one or more of linear, branched or cyclic alkyl groups having 1 to 10 carbon atoms, for example.
- Examples of the structural unit (III) include a structural unit represented by the following formula.
- R ⁇ 1 > is synonymous with the said Formula (6).
- R 2 is an alkyl group having 1 to 4 carbon atoms.
- m is an integer of 1-6.
- R ⁇ 1 > is synonymous with the said Formula (6).
- the content ratio of the structural unit (III) is preferably 10 mol% or more and 80 mol% or less, and 20 mol% or more and 60 mol% with respect to all the structural units constituting the [A] polymer. % Or less is more preferable.
- the content rate of structural unit (III) exceeds 80 mol%, MEEF performance, DOF, and LWR may become insufficient.
- the [A] polymer may have 1 type, or 2 or more types of structural units (III).
- Examples of the monomer that gives the structural unit (III) include (meth) acrylic acid-bicyclo [2.2.1] hept-2-yl ester, (meth) acrylic acid-bicyclo [2.2.2] octa -2-yl ester, (meth) acrylic acid-tricyclo [5.2.1.0 2,6 ] dec-7-yl ester, (meth) acrylic acid-tricyclo [3.3.1.1 3,7 ] Deca-1-yl ester, (meth) acrylic acid-tricyclo [3.3.1.1 3,7 ] dec-2-yl ester, and the like.
- the polymer preferably has a structural unit (IV) having at least one structure selected from the group consisting of a lactone structure, a cyclic carbonate structure, and a sultone structure as another structural unit other than the above. [A] When the polymer has the structural unit (IV), the adhesion of the photoresist composition to the substrate or the like is improved.
- Examples of the structural unit (IV) include a structural unit represented by the following formula.
- R 5 is a hydrogen atom or a methyl group.
- R 6 is a hydrogen atom or a methyl group.
- R 7 and R 8 are each independently a hydrogen atom or a methoxy group.
- Z 1 is a single bond, a methylene group, an ester group or a group formed by combining these.
- Z 2 is a methylene group or an oxygen atom.
- b, d and e are 0 or 1;
- R 5 is a hydrogen atom or a methyl group.
- the content ratio of the structural unit (IV) is preferably 0 mol% or more and 70 mol% or less, and preferably 10 mol% or more and 60 mol% with respect to all the structural units constituting the [A] polymer. % Or less is more preferable.
- the content ratio of the structural unit (IV) is preferably 0 mol% or more and 70 mol% or less, and preferably 10 mol% or more and 60 mol% with respect to all the structural units constituting the [A] polymer. % Or less is more preferable.
- the content ratio of the structural unit (IV) is preferably 0 mol% or more and 70 mol% or less, and preferably 10 mol% or more and 60 mol% with respect to all the structural units constituting the [A] polymer. % Or less is more preferable.
- Examples of preferable monomers that give the structural unit (IV) include monomers described in International Publication No. 2007/116664 pamphlet.
- the polymer may further have a structural unit (V) containing a polar group represented by the following formula.
- a polar group represented by the following formula.
- Examples of the “polar group” herein include a hydroxyl group, a carboxyl group, a keto group, a sulfonamide group, an amino group, an amide group, and a cyano group.
- Examples of the structural unit (V) include a structural unit represented by the following formula.
- R 9 is a hydrogen atom, a fluorine atom, a methyl group, or a trifluoromethyl group.
- the content ratio of the structural unit (V) is preferably 5 mol% or more and 80 mol or less, and preferably 5 mol% or more and 40 mol% with respect to all the structural units constituting the [A] polymer. The following is more preferable.
- the [A] polymer may have 1 type, or 2 or more types of structural units (V).
- the polymer may contain another structural unit (VI) derived from an aromatic compound as another structural unit.
- the structural unit (VI) include a structural unit represented by the following formula.
- R 10a is a hydrogen atom, a fluorine atom, a methyl group or a trifluoromethyl group.
- R p1 is a monovalent acid-dissociable group
- R p2 is a monovalent hydrocarbon group that may be substituted.
- ka is an integer of 1 to 3
- kb is an integer of 0 to 4
- R p1 satisfies the above definition independently of each other
- R p2 satisfies the above definition independently of each other.
- R 10b is a hydrogen atom or an alkyl group having 1 to 4 carbon atoms.
- examples of the monovalent acid dissociable group for R p1 include a 1-branched alkyl group, a triorganosilyl group, a triorganogermyl group, an alkoxy group.
- examples thereof include a carbonyl group, an acyl group, a monovalent heterocyclic group, an alkoxyalkyl group, and a benzyl group which may be substituted.
- R p1 includes tert-butyl group, benzyl group, 1-methoxyethyl group, 1-ethoxyethyl group, 1-phenoxyethyl group, 1-adamantanoxymethyl group, trimethylsilyl group, tert-butoxycarbonyl group.
- Tert-butoxycarbonylmethyl group, tetrahydrofuranyl group, tetrahydropyranyl group, tetrahydrothiofuranyl group, tetrahydrothiopyranyl group and the like are preferable.
- the bonding position of R p1 is not particularly limited, but the 4-position is preferred. Also, if the benzene ring has a plurality of R p1, a combination of coupling positions of R p1 is optional.
- the monovalent hydrocarbon group for R p2 include a monovalent aliphatic hydrocarbon group, a monovalent alicyclic hydrocarbon group, and a monovalent aromatic hydrocarbon group. Examples of the monovalent aliphatic hydrocarbon group include an alkyl group having 1 to 20 carbon atoms, an alkenyl group having 2 to 20 carbon atoms, and an alkynyl group having 2 to 20 carbon atoms.
- Examples of monovalent alicyclic hydrocarbons include cycloalkyl groups having 3 to 20 carbon atoms.
- Examples of the monovalent aromatic hydrocarbon group include an aryl group having 6 to 20 carbon atoms.
- Examples of the substituent for the monovalent hydrocarbon group in R p2 include a halogen atom, a hydroxyl group, a carboxyl group, a cyano group, a nitro group, a halogenated hydrocarbon group, an alkyl group, an alkoxyl group, an amino group, a thiol group, and an organic group. Examples include a sulfonyl group (RSO 2 —) and the like.
- Ka is an integer of 1 to 3, preferably an integer of 1 or 2.
- kb is an integer of 0 to 4, preferably an integer of 0 to 3, and more preferably 0 or 1.
- particularly preferable structural unit (VI) include 4-hydroxystyrene, 4-tert-butoxystyrene, 4- (2-ethyl-2-propoxy) styrene, 4- (1-ethoxy) styrene, tert- Examples include structural units formed by cleavage of ethylenically unsaturated bonds in butoxycarbonylstyrene, tert-butoxycarbonylmethylenestyrene, and the like.
- Preferred monomers for generating the structural unit (VI) derived from the aromatic compound include, for example, styrene, ⁇ -methylstyrene, 2-methylstyrene, 3-methylstyrene, 4-methylstyrene, 2-methoxystyrene.
- the content ratio of the structural unit (VI) is preferably 5 mol% or more and 50 mol% or less, and preferably 10 mol% or more and 30 mol% with respect to all the structural units constituting the [A] polymer. % Or less is more preferable.
- the [A] polymer may have 1 type, or 2 or more types of structural units (VI).
- the polymer can be synthesized according to a conventional method such as radical polymerization.
- a method in which a solution containing a monomer and a radical initiator is dropped into a reaction solvent or a solution containing a monomer to cause a polymerization reaction A method in which a solution containing a monomer and a solution containing a radical initiator are separately dropped into a reaction solvent or a solution containing a monomer to cause a polymerization reaction;
- a plurality of types of solutions containing each monomer and a solution containing a radical initiator are separately added to a reaction solvent or a solution containing a monomer and synthesized by a method such as a polymerization reaction. be able to.
- the weight average molecular weight (Mw) in terms of polystyrene by gel permeation chromatography (GPC) of the polymer is not particularly limited, but is preferably 1,000 or more and 500,000 or less, more preferably 2,000 or more and 400,000 or less. Preferably, it is 3,000 or more and 300,000 or less.
- Mw of the [A] polymer is less than 1,000, the heat resistance when used as a resist tends to decrease.
- the Mw of the [A] polymer exceeds 500,000, the developability when used as a resist tends to be lowered.
- the ratio (Mw / Mn) of Mw to the number average molecular weight (Mn) in terms of polystyrene by GPC of the polymer is usually from 1 to 5, preferably from 1 to 3, preferably from 1 to 2. More preferred. By setting Mw / Mn in such a range, the photoresist film has excellent resolution performance.
- Mw and Mn in this specification are GPC columns (Tosoh Corporation, G2000HXL, 2 G3000HXL, 1 G4000HXL), using a flow rate of 1.0 mL / min, elution solvent tetrahydrofuran, and column temperature of 40 ° C. under analysis conditions.
- the acid generator has at least one structure selected from the group consisting of a lactone structure, a cyclic carbonate structure, a sultone structure, and an alicyclic structure. Since the photoresist composition contains the [B] acid generator having such a bulky structure, the acid diffusion length can be further shortened, so that only basic characteristics such as sensitivity and resolution can be obtained. In addition, MEEF performance, DOF and LWR are sufficiently satisfied.
- the acid generator preferably has a structure represented by the following formula (8).
- R 11 is a monovalent organic group containing a lactone structure, a cyclic carbonate structure, a sultone structure or an alicyclic structure.
- R 12 is a fluorinated methylene group or a fluorinated alkylene group having 2 to 10 carbon atoms. However, the carbon atom of the fluorinated alkylene group directly bonded to SO 3 — has at least one fluorine atom.
- X + is an onium cation.
- Examples of the alicyclic structure in the monovalent organic group containing a lactone structure, a cyclic carbonate structure, a sultone structure, or an alicyclic structure represented by R 11 include: Cyclopropane, cyclobutane, cyclopentane, cyclohexane, cycloheptane, cyclooctane, cyclodecane, methylcyclohexane, ethylcyclohexane, cyclobutene, cyclopentene, cyclohexene, cycloheptene, cyclooctene, cyclodecene, cyclopentadiene, cyclohexadiene, cyclooctadiene, cyclodecadiene
- Monocyclic alicyclic groups such as; Bicyclo [2.2.1] heptane, bicyclo [2.2.2] octane, tricyclo [5.2.1.0 2,6
- lactone structure examples include structures represented by the following formulas.
- norbornane, adamantane, norbornane lactone ring and norbornane sultone ring are preferable.
- the anion portion of the acid generator has these bulky groups, acid diffusion can be further suppressed.
- the photoresist composition can form an excellent resist pattern by MEEF, DOF and LWR.
- the monovalent organic group containing the lactone structure, cyclic carbonate structure, sultone structure or alicyclic structure represented by R 11 contains one or more of the lactone structure, cyclic carbonate structure, sultone structure or alicyclic structure. Can do.
- the monovalent organic group including the lactone structure, cyclic carbonate structure, sultone structure or alicyclic structure represented by R 11 a group consisting only of the lactone structure, cyclic carbonate structure, sultone structure or alicyclic structure, One selected from the group consisting of a lactone structure, a cyclic carbonate structure, a sultone structure or an alicyclic structure, and a chain hydrocarbon group having 1 to 10 carbon atoms, an ether group, an ester group, a carbonyl group, an imino group and an amide group Examples include groups formed by combining the above groups.
- fluorinated methylene group represented by R 12 and the fluorinated alkylene group having 2 to 10 carbon atoms a group represented by the following formula (9) is preferable.
- k is an integer of 1 to 10.
- R f1 and R f2 are each independently a hydrogen atom, a fluorine atom or a fluorinated alkyl group having 1 to 4 carbon atoms. However, when k is 2 or more, the plurality of R f1 and R f2 may be the same or different.
- R f1 or R f2 of the carbon atom directly bonded to SO 3 — is a fluorine atom. * Is SO 3 - is a site that binds to.
- Examples of the fluorinated alkyl group having 1 to 4 carbon atoms represented by R f1 and R f2 include a fluorinated methyl group, a fluorinated ethyl group, a fluorinated n-propyl group, a fluorinated i-propyl group, and a fluorinated group. Examples thereof include n-butyl group and fluorinated t-butyl group.
- the k is preferably an integer of 2 to 6.
- R f1 and R f2 are preferably a hydrogen atom and a fluorine atom.
- Examples of the anion represented by R 11 —R 12 —SO 3 — in the above formula (8) include anions represented by the following formulas (8-1) to (8-24).
- (8-5), (8-6) and (8-16) are preferable.
- examples of the onium cation represented by X + include a sulfonium cation, a thiophenium cation, an ammonium cation, a phosphonium cation, an iodonium cation, and a pyridinium cation.
- a sulfonium cation and a thiophenium cation are preferable, and a cation represented by the following formula (10) is more preferable.
- the onium cation of the acid generator have a specific structure represented by the following formula (10), diffusion of the generated acid can be further suppressed. As a result, the photoresist composition can form an excellent resist pattern by MEEF, DOF and LWR.
- R 13 to R 15 each independently represent a hydrogen atom, a halogen atom, a hydroxyl group, a linear or branched alkyl group having 1 to 10 carbon atoms, or a cyclohexane having 3 to 12 carbon atoms.
- R 16 is an alkyl group or an aryl group. However, one part or all part of the hydrogen atom which the said alkyl group, cycloalkyl group, alkoxy group, and aryl group have may be substituted.
- Examples of the linear or branched alkyl group having 1 to 10 carbon atoms represented by R 13 to R 15 include a methyl group, an ethyl group, an n-propyl group, an i-propyl group, and an n-butyl group. I-butyl, n-hexyl group, i-hexyl group and the like.
- Examples of the cycloalkyl group having 3 to 12 carbon atoms represented by R 13 to R 15 include a cyclopropyl group, a cyclobutyl group, and a cyclohexyl group.
- Examples of the alkoxy group having 1 to 10 carbon atoms represented by R 13 to R 15 include a methoxy group, an ethoxy group, a propoxy group, a butoxy group, and a pentoxy group.
- Examples of the alkyl group represented by the R 16 group include groups similar to those exemplified as the linear or branched alkyl group having 1 to 10 carbon atoms represented by the R 13 to R 15 , Examples thereof include the same groups as those exemplified as the cycloalkyl group having 3 to 12 carbon atoms represented by R 13 to R 15 .
- Examples of the aryl group represented by the R 16 group include a phenyl group and a naphthyl group.
- hetero atom examples include an oxygen atom, a sulfur atom, a nitrogen atom, and a halogen atom.
- [B] acid generators may be used in combination of two or more.
- the amount of the acid generator used is 0.1 with respect to 100 parts by mass of the polymer [A] from the viewpoint of ensuring the sensitivity and developability of the resist coating film formed from the photoresist composition. It is preferably no less than 25 parts by mass and more preferably no less than 1 part by mass and no greater than 20 parts by mass.
- the photoresist composition preferably further contains a [C] acid diffusion controller.
- the acid diffusion control agent controls the diffusion phenomenon in the resist coating film of the acid generated from the [A] polymer and [B] acid generator by exposure, and suppresses an undesirable chemical reaction in the unexposed area. It is what has. Therefore, in addition to the [A] polymer and the [B] acid generator, the photoresist composition contains a [C] acid diffusion control agent, so that the acid diffusion length can be further shortened and the acid diffusion can be further reduced. Can be suppressed. As a result, the photoresist composition can form a resist pattern excellent in MEEF, DOF and LWR.
- the content of the acid diffusion control agent in the composition may be a free compound, a form incorporated as part of the polymer, or both of these forms.
- Examples of the [C] acid diffusion controller include amine compounds, amide group-containing compounds, urea compounds, nitrogen-containing heterocyclic compounds, and photodegradable bases.
- Examples of the amine compound include mono (cyclo) alkylamines; di (cyclo) alkylamines; tri (cyclo) alkylamines; substituted alkylanilines or derivatives thereof; ethylenediamine, N, N, N ′, N′— Tetramethylethylenediamine, tetramethylenediamine, hexamethylenediamine, 4,4'-diaminodiphenylmethane, 4,4'-diaminodiphenyl ether, 4,4'-diaminobenzophenone, 4,4'-diaminodiphenylamine, 2,2-bis ( 4-aminophenyl) propane, 2- (3-aminophenyl) -2- (4-aminophenyl) propane, 2- (4-aminophenyl) -2- (3-hydroxyphenyl) propane, 2- (4- Aminophenyl) -2- (4-hydroxyphenyl) propane, , 4-bis (1- (4-aminophenyl)
- amide group-containing compounds include Nt-butoxycarbonyl group-containing amino compounds, formamide, N-methylformamide, N, N-dimethylformamide, acetamide, N-methylacetamide, N, N-dimethylacetamide, propionamide Benzamide, pyrrolidone, N-methylpyrrolidone, N-acetyl-1-adamantylamine, isocyanuric acid tris (2-hydroxyethyl) and the like.
- urea compounds include urea, methylurea, 1,1-dimethylurea, 1,3-dimethylurea, 1,1,3,3-tetramethylurea, 1,3-diphenylurea, tri-n-butylthiourea. Etc. Of these, Nt-butoxycarbonyl group-containing amino compounds are preferred.
- nitrogen-containing heterocyclic compound examples include imidazoles; pyridines; piperazines; pyrazine, pyrazole, pyridazine, quinosaline, purine, pyrrolidine, piperidine, piperidine ethanol, 3-piperidino-1,2-propanediol, morpholine, 4 -Methylmorpholine, 1- (4-morpholinyl) ethanol, 4-acetylmorpholine, 3- (N-morpholino) -1,2-propanediol, 1,4-dimethylpiperazine, 1,4-diazabicyclo [2.2. 2] octane and the like.
- Examples of the photodegradable base include a compound represented by the following formula (11).
- R 17 to R 19 are each independently a hydrogen atom, a halogen atom, an alkyl group, an alkoxy group or a hydroxyl group.
- Y ⁇ is OH ⁇ , R 20 COO — or R 20 —SO 3 — .
- R 20 is an alkyl group, an aryl group, or an aralkyl group. However, one part or all part of the hydrogen atom which the said alkyl group, an aryl group, and an aralkyl group have may be substituted.
- Y ⁇ is R 20 —SO 3 —
- SO 3 — is not directly bonded to a carbon atom having a fluorine atom.
- Examples of the halogen atom represented by R 17 to R 19 include a fluorine atom, a chlorine atom, a bromine atom, and an iodine atom.
- Examples of the alkyl group represented by R 17 to R 19 include chain alkyl groups such as a methyl group, an ethyl group, an n-propyl group, an i-propyl group, an n-butyl group, and an i-butyl group; Examples thereof include cycloalkyl groups such as a cyclopentyl group, a cyclohexyl group, and a norbornyl group.
- Examples of the alkoxy group represented by R 17 to R 19 include a methoxy group, an ethoxy group, a propoxy group, and a butoxy group.
- Examples of the alkyl group represented by R 20 include the same groups as those exemplified as the alkyl group represented by R 17 to R 19 .
- a photodegradable base is preferable, and among them, compounds represented by the following formulas (C-1) to (C-5) are more preferable.
- the amount of the [C] acid diffusion controller used in the photoresist composition is preferably 0.1 parts by mass or more and 25 parts by mass or less, and preferably 1 part by mass or more and 20 parts by mass with respect to 100 parts by mass of the [A] polymer. Part or less is more preferable.
- the amount of the acid diffusion control agent used is less than 0.1 parts by mass, the effects of the present invention may not be fully exerted, such as inconvenience that reduction of MEEF is not achieved. On the other hand, when the amount exceeds 15 parts by mass, shape deterioration due to a decrease in sensitivity of the photoresist composition and a decrease in resist transmittance may be observed.
- the photoresist composition usually contains a solvent.
- the solvent include alcohol solvents, ketone solvents, amide solvents, ether solvents, ester solvents, and mixed solvents thereof. Two or more of these solvents may be used in combination.
- an alcohol solvent for example, Methanol, ethanol, n-propanol, iso-propanol, n-butanol, iso-butanol, sec-butanol, tert-butanol, n-pentanol, iso-pentanol, 2-methylbutanol, sec-pentanol, tert- Pentanol, 3-methoxybutanol, n-hexanol, 2-methylpentanol, sec-hexanol, 2-ethylbutanol, sec-heptanol, 3-heptanol, n-octanol, 2-ethylhexanol, sec-octanol, n- Nonyl alcohol, 2,6-dimethyl-4-heptanol, n-decanol, sec-undecyl alcohol, trimethylnonyl alcohol, sec-tetradecyl alcohol, sec-heptan
- ketone solvent examples include acetone, methyl ethyl ketone, methyl-n-propyl ketone, methyl-n-butyl ketone, diethyl ketone, methyl-iso-butyl ketone, methyl-n-pentyl ketone, ethyl-n-butyl ketone, methyl-n.
- -Ketones such as hexyl ketone, di-iso-butyl ketone, trimethylnonanone, cyclopentanone, cyclohexanone, cycloheptanone, cyclooctanone, methylcyclohexanone, 2,4-pentanedione, acetonylacetone, diacetone alcohol, acetophenone And system solvents.
- amide solvent examples include N, N′-dimethylimidazolidinone, N-methylformamide, N, N-dimethylformamide, N, N-diethylformamide, acetamide, N-methylacetamide, N, N-dimethylacetamide N-methylpropionamide, N-methylpyrrolidone and the like.
- ether solvents include diethyl ether, dipropyl ether, dibutyl ether, diphenyl ether, methoxybenzene, and the like.
- ester solvents examples include diethyl carbonate, propylene carbonate, methyl acetate, ethyl acetate, ⁇ -valerolactone, n-propyl acetate, iso-propyl acetate, n-butyl acetate, iso-butyl acetate, sec-butyl acetate, N-pentyl acetate, sec-pentyl acetate, 3-methoxybutyl acetate, methyl pentyl acetate, 2-ethylbutyl acetate, 2-ethylhexyl acetate, benzyl acetate, cyclohexyl acetate, methyl cyclohexyl acetate, n-nonyl acetate, methyl acetoacetate, aceto Ethyl acetate, ethylene glycol monomethyl ether, ethylene glycol monoethyl ether acetate, diethylene glycol monomethyl ether
- solvents include, for example, Aliphatic carbonization such as n-pentane, iso-pentane, n-hexane, iso-hexane, n-heptane, iso-heptane, 2,2,4-trimethylpentane, n-octane, iso-octane, cyclohexane, methylcyclohexane
- Fragrances such as benzene, toluene, xylene, mesitylene, ethylbenzene, trimethylbenzene, methylethylbenzene, n-propylbenzene, iso-propylbenzene, diethylbenzene, iso-butylbenzene, triethylbenzene, di-iso-propylbenzene, n-amylnaphthalene Group hydrocarbon solvents; And halogen-containing solvents such as dichloromethane, n
- propylene glycol monomethyl ether acetate propylene glycol monomethyl ether
- propylene glycol monomethyl ether propylene glycol monomethyl ether
- ethyl lactate propylene glycol monomethyl ether
- cyclohexanone cyclohexanone
- the photoresist composition includes a fluorine atom-containing polymer, an acid generator other than the acid generator [B], an alicyclic skeleton compound, a surfactant, a sensitizer and the like as long as the effects of the present invention are not impaired.
- Other optional components can be contained. Hereinafter, these optional components will be described in detail. These other optional components can be used alone or in admixture of two or more. Moreover, the compounding quantity of another arbitrary component can be suitably determined according to the objective.
- the said photoresist composition may contain the polymer whose fluorine atom content rate is higher than a [A] polymer.
- the photoresist composition contains a fluorine atom-containing polymer, when the resist film is formed, the distribution is unevenly distributed near the resist film surface due to the oil-repellent characteristics of the fluorine atom-containing polymer in the film. Therefore, it is possible to prevent the acid generator, the acid diffusion controller and the like from being eluted into the immersion medium during the immersion exposure.
- the forward contact angle between the resist film and the immersion medium can be controlled within a desired range due to the water-repellent characteristics of the fluorine atom-containing polymer, and the occurrence of bubble defects can be suppressed. Furthermore, the receding contact angle between the resist film and the immersion medium is increased, and high-speed scanning exposure is possible without leaving water droplets.
- the resist coating film suitable for an immersion exposure method can be formed.
- the fluorine-containing polymer is not particularly limited as long as it has fluorine atoms, but it is essential that the fluorine atom content (mass%) is higher than that of the [A] polymer.
- [A] When the fluorine atom content is higher than that of the polymer, the degree of uneven distribution described above is further increased, and characteristics such as water repellency and elution suppression of the resulting resist coating film are improved.
- the fluorine atom-containing polymer in the present invention is formed by polymerizing one or more monomers containing fluorine atoms in the structure.
- a monomer that gives a polymer containing a fluorine atom in its structure a monomer containing a fluorine atom in the main chain, a monomer containing a fluorine atom in the side chain, and a fluorine atom in the main chain and the side chain Monomer.
- Examples of monomers that give a polymer containing a fluorine atom in the main chain include ⁇ -fluoroacrylate compounds, ⁇ -trifluoromethyl acrylate compounds, ⁇ -fluoroacrylate compounds, ⁇ -trifluoromethyl acrylate compounds, ⁇ , ⁇ - Examples include a fluoroacrylate compound, an ⁇ , ⁇ -trifluoromethyl acrylate compound, a compound in which hydrogen at one or more kinds of vinyl sites is substituted with fluorine or a trifluoromethyl group, and the like.
- the side chain of an alicyclic olefin compound such as norbornene is fluorine or a fluoroalkyl group or a derivative thereof, a fluoroalkyl group of acrylic acid or methacrylic acid
- the ester compound of the derivative include a fluorine atom or a fluoroalkyl group in which the side chain of one or more olefins (site not including a double bond) or a derivative thereof is used.
- Examples of the monomer that gives a polymer containing fluorine atoms in the main chain and the side chain include ⁇ -fluoroacrylic acid, ⁇ -fluoroacrylic acid, ⁇ , ⁇ -fluoroacrylic acid, ⁇ -trifluoromethylacrylic acid, Ester compounds of fluoroalkyl groups such as ⁇ -trifluoromethylacrylic acid and ⁇ , ⁇ -trifluoromethylacrylic acid and their derivatives, and hydrogens in one or more vinyl sites are substituted with fluorine atoms or trifluoromethyl groups
- a compound in which the side chain of a compound is substituted with a fluorine atom or a fluoroalkyl group or a derivative thereof, and hydrogen bonded to a double bond of one or more alicyclic olefin compounds is substituted with a fluorine atom or a trifluoromethyl group.
- the side chain is a fluoroalkyl group or a derivative thereof.
- structural unit (VII) examples of the structural unit possessed by the fluorine atom-containing polymer include a structural unit represented by the following formula (hereinafter also referred to as “structural unit (VII)”).
- R 21 is hydrogen, a methyl group or a trifluoromethyl group.
- Z is a linking group.
- R 22 is a linear or branched alkyl group having 1 to 6 carbon atoms containing at least one fluorine atom, or a monovalent alicyclic group having 4 to 20 carbon atoms or a derivative thereof.
- Examples of the linking group represented by Z include a single bond, an oxygen atom, a sulfur atom, a carbonyloxy group, an oxycarbonyl group, an amide group, a sulfonylamide group, and a urethane group.
- Examples of the monomer that gives the structural unit (VII) include 2- [1- (ethoxycarbonyl) -1,1-difluorobutyl] (meth) acrylic acid ester, trifluoromethyl (meth) acrylic acid ester, 2, 2,2-trifluoroethyl (meth) acrylic acid ester, perfluoroethyl (meth) acrylic acid ester, perfluoro n-propyl (meth) acrylic acid ester, perfluoro i-propyl (meth) acrylic acid ester, perfluoro n-butyl (meth) acrylate, perfluoro i-butyl (meth) acrylate, perfluoro t-butyl (meth) acrylate, 2- (1,1,1,3,3,3-hexa Fluoropropyl) (meth) acrylic acid ester, 1- (2,2,3,3,4,4,5,5-octane Fluoropentyl) (meth) acrylic acid ester, per
- the fluorine atom-containing polymer may contain two or more structural units (VII).
- the content ratio of the structural unit (VII) is usually 5 mol% or more, preferably 10 mol% or more, more preferably 15 mol% or more when all the structural units in the fluorine atom-containing polymer are 100 mol%. . If the content of the structural unit (VII) is less than 5 mol%, a receding contact angle of 70 degrees or more may not be achieved, or elution of an acid generator or the like from the resist coating film may not be suppressed.
- the fluorine atom-containing polymer is a structural unit having an acid-dissociable group, a lactone skeleton, a hydroxyl group, a carboxyl, or the like, for example, in order to control the dissolution rate in the developer, or reflected from the substrate.
- one or more “other structural units” such as a structural unit derived from an aromatic compound can be contained.
- the same structural unit as the structural unit exemplified in the structural unit (II) in the [A] polymer can be applied.
- a structural unit similar to the structural unit exemplified as the structural unit (IV) in the [A] polymer can be applied.
- a structural unit similar to the structural unit exemplified as the structural unit (V) in the [A] polymer can be applied.
- a structural unit similar to the structural unit exemplified as the structural unit (VI) in the [A] polymer can be applied.
- the content ratio of other structural units is usually 80 mol% or less, preferably 75 mol% or less, more preferably 70 mol% or less, assuming that all the structural units in the fluorine atom-containing polymer are 100 mol%. .
- the Mw of the fluorine atom-containing polymer is preferably 1,000 or more and 50,000 or less, more preferably 1,000 or more and 30,000 or less, and particularly preferably 1,000 or more and 10,000 or less.
- the ratio (Mw / Mn) between Mw and Mn of the fluorine atom-containing polymer is usually 1 or more and 3 or less, preferably 1 or more and 2 or less.
- a content rate of the fluorine atom containing polymer in the said photoresist composition 0 mass part or more and 50 mass parts or less are preferable with respect to 100 mass parts of [A] polymers, and 0 mass part or more and 20 mass parts or less are more. It is preferably 0.5 parts by mass or more and 10 parts by mass or less, and more preferably 1 part by mass or more and 8 parts by mass or less.
- the fluorine atom-containing polymer can be synthesized, for example, by polymerizing monomers corresponding to predetermined respective structural units in a suitable solvent using a radical polymerization initiator.
- Examples of the solvent used for the polymerization include the same solvents as those mentioned in the method for synthesizing [A] polymer.
- the reaction temperature in the polymerization is usually about 40 ° C to 150 ° C, preferably 50 ° C to 120 ° C.
- the reaction time is usually about 1 hour to 48 hours, and preferably 1 hour to 24 hours.
- the photoresist composition may contain an acid generator other than the acid generator [B] as long as the effects of the present invention are not impaired.
- an acid generator include onium salt compounds other than [B] acid generators, sulfonimide compounds, halogen-containing compounds, and diazoketone compounds.
- onium salt compounds examples include sulfonium salts (including tetrahydrothiophenium salts), iodonium salts, phosphonium salts, diazonium salts, pyridinium salts, and the like.
- sulfonium salt examples include triphenylsulfonium trifluoromethanesulfonate, triphenylsulfonium nonafluoro-n-butanesulfonate, triphenylsulfonium perfluoro-n-octanesulfonate, 4-cyclohexylphenyldiphenylsulfonium trifluoromethanesulfonate, 4-cyclohexylphenyldiphenyl.
- Sulfonium nonafluoro-n-butanesulfonate 4-cyclohexylphenyldiphenylsulfonium perfluoro-n-octanesulfonate, 4-methanesulfonylphenyldiphenylsulfonium trifluoromethanesulfonate, 4-methanesulfonylphenyldiphenylsulfonium nonafluoro-n-butanesulfonate, 4 -Methanesulfonylphenyl Like sulfonium perfluoro -n- octane sulfonates. Of these, triphenylsulfonium trifluoromethanesulfonate and triphenylsulfonium nonafluoro-n-butanesulfonate are preferable.
- tetrahydrothiophenium salt examples include 1- (4-n-butoxynaphthalen-1-yl) tetrahydrothiophenium trifluoromethanesulfonate, 1- (4-n-butoxynaphthalen-1-yl) tetrahydrothiophenium nona.
- iodonium salt examples include diphenyliodonium trifluoromethanesulfonate, diphenyliodonium nonafluoro-n-butanesulfonate, diphenyliodonium perfluoro-n-octanesulfonate, bis (4-t-butylphenyl) iodonium trifluoromethanesulfonate, bis (4- and t-butylphenyl) iodonium nonafluoro-n-butanesulfonate, bis (4-t-butylphenyl) iodonium perfluoro-n-octanesulfonate, and the like.
- bis (4-t-butylphenyl) iodonium nonafluoro-n-butanesulfonate is preferred.
- sulfonimide compound examples include N- (trifluoromethanesulfonyloxy) bicyclo [2.2.1] hept-5-ene-2,3-dicarboximide, N- (nonafluoro-n-butanesulfonyloxy) bicyclo [ 2.2.1] Hept-5-ene-2,3-dicarboximide, N- (perfluoro-n-octanesulfonyloxy) bicyclo [2.2.1] hept-5-ene-2,3- Dicarboximide, N- (2-bicyclo [2.2.1] hept-2-yl-1,1,2,2-tetrafluoroethanesulfonyloxy) bicyclo [2.2.1] hept-5-ene -2,3-dicarboximide and the like. Of these sulfonimide compounds, N- (trifluoromethanesulfonyloxy) bicyclo [2.2.1] hept-5-ene-2,
- An alicyclic skeleton compound is a component that exhibits an action of further improving dry etching resistance, pattern shape, adhesion to a substrate, and the like.
- Examples of the alicyclic skeleton compound include adamantane derivatives such as 1-adamantanecarboxylic acid, 2-adamantanone, and 1-adamantanecarboxylic acid t-butyl; deoxycholic acid t-butyl, deoxycholic acid t-butoxycarbonylmethyl, Deoxycholic acid esters such as 2-ethoxyethyl deoxycholate; Lithocholic acid esters such as tert-butyl lithocholic acid, t-butoxycarbonylmethyl lithocholic acid, 2-ethoxyethyl lithocholic acid; 3- [2-hydroxy-2 , 2-Bis (trifluoromethyl) ethyl] tetracyclo [4.4.0.1 2,5 . 1 7,10 ] dodecane
- Surfactants are components that have the effect of improving coatability, striation, developability, and the like.
- examples of the surfactant include polyoxyethylene lauryl ether, polyoxyethylene stearyl ether, polyoxyethylene oleyl ether, polyoxyethylene n-octylphenyl ether, polyoxyethylene n-nonylphenyl ether, polyethylene glycol dilaurate, polyethylene glycol diacrylate.
- nonionic surfactants such as stearate
- the following trade names are KP341 (manufactured by Shin-Etsu Chemical Co., Ltd.), Polyflow No. 75, no.
- the sensitizer absorbs radiation energy and transmits the energy to the [B] acid generator, thereby increasing the amount of acid produced. It has the effect of improving the “sensitivity”.
- the sensitizer include carbazoles, acetophenones, benzophenones, naphthalenes, phenols, biacetyl, eosin, rose bengal, pyrenes, anthracenes, phenothiazines and the like.
- the photoresist composition can be prepared, for example, by mixing [A] polymer, [B] acid generator, [C] acid diffusion controller and other optional components in a predetermined ratio in the above solvent.
- the solvent is not particularly limited as long as it can dissolve or disperse the [A] polymer, [B] acid generator, [C] acid diffusion controller, and other optional components.
- the photoresist composition is usually dissolved in a solvent so that the total solid content concentration is 1% by mass or more and 30% by mass or less, preferably 1.5% by mass or more and 25% by mass or less. It is prepared by filtering with a filter of about 0.2 ⁇ m.
- a resist pattern can be formed by the following steps. (1) A step of forming a coating film of the photoresist composition on a substrate (hereinafter also referred to as “step (1)”), (2) A step of irradiating at least a part of the coating film (hereinafter, also referred to as “step (2)”), and (3) a step of developing the coating film irradiated with the radiation (hereinafter, “step”). (3) ".
- step (1) A step of forming a coating film of the photoresist composition on a substrate
- step (2) A step of irradiating at least a part of the coating film
- step (3) a step of developing the coating film irradiated with the radiation
- the photoresist composition By using the photoresist composition, a resist pattern excellent in MEEF, DOF, and LWR can be formed. Therefore, even with radiation such as KrF excimer laser, ArF excimer laser, EUV, etc., it is possible to form a fine pattern from the photoresist composition with high accuracy and stability, and further miniaturization is expected in the future. It can be suitably used for manufacturing semiconductor devices.
- Step (1) a photoresist composition or a solution of the photoresist composition obtained by dissolving the photoresist composition in a solvent is applied to a silicon wafer, silicon dioxide, reflection, or the like by a coating means such as spin coating, cast coating, or roll coating.
- the solvent in the coating film is volatilized by applying it to a predetermined film thickness on a substrate such as a wafer coated with a protective film, and in some cases pre-baking (PB) at a temperature of about 70 ° C to 160 ° C.
- PB pre-baking
- Step (2) the resist film formed in the step (1) is exposed by irradiation with radiation (in some cases through an immersion medium such as water). At this time, radiation is irradiated through a mask having a predetermined pattern.
- the radiation is appropriately selected from visible light, ultraviolet light, far ultraviolet light, X-rays, charged particle beams, EUV, etc. according to the line width of the target pattern.
- far ultraviolet rays represented by ArF excimer laser (wavelength 193 nm) and KrF excimer laser (wavelength 248 nm) are preferable, and light sources capable of forming finer patterns such as EUV (extreme ultraviolet ray, wavelength 13.5 nm) are preferred.
- PEB post-exposure baking
- a resist pattern is formed by developing the exposed resist film with a developer. After development, it is common to wash with water and dry.
- the developer include sodium hydroxide, potassium hydroxide, sodium carbonate, sodium silicate, sodium metasilicate, aqueous ammonia, ethylamine, n-propylamine, diethylamine, di-n-propylamine, triethylamine, methyldiethylamine, ethyl Dimethylamine, triethanolamine, tetramethylammonium hydroxide, pyrrole, piperidine, choline, 1,8-diazabicyclo- [5.4.0] -7-undecene, 1,5-diazabicyclo- [4.3.0]
- An alkaline aqueous solution in which at least one alkaline compound such as -5-nonene is dissolved is preferable.
- an immersion liquid insoluble immersion protective film is formed on the resist film.
- the immersion protective film include a solvent-peeling protective film that peels off with a solvent before the step (3) (see, for example, JP-A-2006-227632), and a developer that peels off simultaneously with the development in the step (3). Any of peelable protective films (see, for example, International Publication No. 2005-069096, International Publication No. 2006-035790, etc.) may be used.
- Mw and Mn of the polymer were measured under the following conditions using GPC columns (Tosoh Corporation, 2 G2000HXL, 1 G3000HXL, 1 G4000HXL). Column temperature: 40 ° C Elution solvent: Dimethylformamide (LiBr 0.3% (mass conversion), H 3 PO 4 0.1% (mass conversion) mixed solution) Flow rate: 1.0 mL / min Sample concentration: 0.2% by mass Sample injection volume: 100 ⁇ L Detector: Differential refractometer Standard material: Monodisperse polystyrene
- the residual amount of the low molecular weight component derived from the monomer was measured using an Intersil ODS-25 ⁇ m column (4.6 mm ⁇ ⁇ 250 mm) manufactured by GL Science, a flow rate of 1.0 ml / min, an elution solvent acrylonitrile / 0.1% phosphoric acid aqueous solution. Measurement was performed by high performance liquid chromatography (HPLC) under the analysis conditions described above.
- the dripping start was set as the polymerization reaction start time, and the polymerization reaction was carried out for 6 hours.
- the polymerization solution was cooled with water and cooled to 30 ° C. or lower.
- the cooled polymerization solution was put into 600 g of isopropanol / hexane mixed liquid (50 mass%: 50 mass%), and the precipitated white powder was filtered off.
- the filtered white powder was washed twice with 120 g of isopropanol as a slurry, then filtered and dried at 50 ° C. for 17 hours to obtain a white powdery polymer (A-1) (18.6 g). Yield 62.0%).
- Mw of the obtained polymer (A-1) was 4,374, and Mw / Mn was 1.56.
- the residual amount of the low molecular weight component was 1.0%.
- structural unit derived from compound (M-1) structural unit derived from compound (M-2): structural unit derived from compound (M-3): derived from compound (M-4)
- the content ratio of the structural unit was 42.1: 8.2: 2.2: 47.5 (mol%).
- the resin solution fractionated using an evaporator was solvent-substituted with a propylene glycol monomethyl ether acetate solution. 159.2 g of a propylene glycol monomethyl ether acetate solution of the copolymer was obtained. As a result of obtaining the solid content concentration using a hot plate, the copolymer concentration was 20.1% and the yield was 64%.
- This copolymer was designated as resin (A-3). This copolymer had Mw of 6,900 and Mw / Mn of 1.34.
- Example 1 100 parts by weight of polymer (A-1), 11 parts by weight of acid generator (B-1), 5.5 parts by weight of acid diffusion controller (C-1), 3 parts by weight of polymer (D-1), solvent (E-1) 2,220 parts by mass, (E-2) 950 parts by mass and (E-3) 30 parts by mass were mixed, and the resulting mixed solution was filtered with a filter having a pore size of 0.2 ⁇ m, A resist composition was prepared.
- Examples 2 to 15 and Comparative Examples 1 to 3 A photoresist composition was prepared in the same manner as in Example 1 except that the types and amounts of each component shown in Table 2 were used.
- a film having a film thickness of 75 nm was formed from a photoresist composition on a 12-inch silicon wafer on which a lower antireflection film (ARC66, manufactured by Nissan Chemical Industries, Ltd.) was formed, and soft baking (SB) was performed at 120 ° C. for 60 seconds.
- NSR S610C ArF excimer laser immersion exposure apparatus
- the resist film was developed with a 2.38 mass% tetramethylammonium hydroxide aqueous solution, washed with water, and dried to form a positive resist pattern.
- the exposure amount at which the portion exposed through the mask pattern for pattern formation of 46 nm lines and 92 nm pitches forms a line width of 46 nm was defined as the optimum exposure amount (Eop).
- This optimum exposure amount was defined as sensitivity (mJ / cm 2 ).
- sensitivity mJ / cm 2
- a scanning electron microscope Hitachi High-Technologies Corporation, CG4000
- LWR Line Width Roughness
- DOF Depth Of Focus
- the photoresist composition of the present invention was excellent in sensitivity, MEEF, DOF, and LWR lithography performances.
- Sensitivity (L / S)
- a pattern [a so-called line-and-space pattern (1L1S)] composed of a line portion having a line width of 150 nm and a space portion (that is, a groove) having an interval of 150 nm formed by adjacent line portions is 1: 1.
- the exposure amount formed in the line width was set as the optimum exposure amount, and the sensitivity was evaluated based on the optimum exposure amount.
- FIG. 1 is a plan view schematically showing the shape of a line and space pattern.
- FIG. 2 is a cross-sectional view schematically showing the shape of the line and space pattern. However, the unevenness shown in FIGS. 1 and 2 is exaggerated from the actual.
- Nano-edge roughness Line-and-space pattern (1L1S) with a design line width of 150 nm is scanned with a scanning electron microscope for semiconductors (high resolution FEB measuring device, trade name “S-9220”, manufactured by Hitachi, Ltd.) ).
- high resolution FEB measuring device trade name “S-9220”, manufactured by Hitachi, Ltd.
- FIG. 1 and FIG. 2 the line width and the design line at the most conspicuous portion of the unevenness generated along the lateral surface 2a of the line part 2 of the resist film formed on the silicon wafer 1 are shown.
- the difference “ ⁇ CD” from the width of 150 nm was measured by CD-SEM (manufactured by Hitachi High-Technologies Corporation, “S-9220”) to evaluate nanoedge roughness.
- the photoresist compositions of Examples 18 to 19 of the present invention are more sensitive to electron beams or extreme ultraviolet rays than the photoresist composition of Comparative Example 4, and have low roughness.
- a chemically amplified positive resist film capable of forming a fine pattern with high precision and stability can be formed with excellent resolution.
- the photoresist composition of the present invention is suitably used in the formation of resist patterns in the lithography process of various electronic devices such as semiconductor devices and liquid crystal devices.
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Abstract
Description
[A]酸発生基を有する重合体(以下、「[A]重合体」ともいう)、並びに
[B]ラクトン構造、環状カーボネート構造、スルトン構造及び脂環構造からなる群より選択される少なくとも1種の構造を有する酸発生剤(以下、「[B]酸発生剤」ともいう)を含有するフォトレジスト組成物である。 The invention made to solve the above problems is
[A] a polymer having an acid generating group (hereinafter also referred to as “[A] polymer”), and [B] at least one selected from the group consisting of a lactone structure, a cyclic carbonate structure, a sultone structure, and an alicyclic structure A photoresist composition containing an acid generator having a seed structure (hereinafter also referred to as “[B] acid generator”).
また、[B]酸発生剤は[A]重合体への相溶性にも優れるため、当該フォトレジスト組成物中で効率的に機能することができる。これらの結果、当該フォトレジスト組成物は、MEEF性能、DOF及びLWRにより優れる。 [B] The acid generator preferably has at least one structure selected from the group consisting of a lactone structure and a sultone structure. Thus, when the [B] acid generator has a lactone structure and a sultone structure, the photoresist composition can appropriately shorten the acid diffusion length.
In addition, since the [B] acid generator is excellent in compatibility with the [A] polymer, it can function efficiently in the photoresist composition. As a result, the photoresist composition is excellent in MEEF performance, DOF and LWR.
式(2)中、Rp3は、水素原子、フッ素原子、トリフルオロメチル基又は炭素数1~3のアルキル基である。Rp4、Rp5及びRp6は、それぞれ独立して、炭素数1~10の有機基である。mは、0~3の整数である。mが2又は3の場合、複数のRp4は、それぞれ同一でも異なっていてもよい。Aは、単結合、メチレン基、炭素数2~10のアルキレン基、炭素数2~10のアルキレンオキシ基、又は炭素数6~10のアリーレン基である。X-は、スルホネートアニオン、カルボキシレートアニオン又はアミドアニオンである。) [A] The polymer comprises at least one structural unit selected from the group consisting of the structural unit (I) represented by the following formula (1) and the structural unit (II) represented by the following formula (2): It is good to include.
In the formula (2), R p3 is a hydrogen atom, a fluorine atom, a trifluoromethyl group or an alkyl group having 1 to 3 carbon atoms. R p4 , R p5 and R p6 are each independently an organic group having 1 to 10 carbon atoms. m is an integer of 0 to 3. When m is 2 or 3, the plurality of R p4 may be the same or different from each other. A is a single bond, a methylene group, an alkylene group having 2 to 10 carbon atoms, an alkyleneoxy group having 2 to 10 carbon atoms, or an arylene group having 6 to 10 carbon atoms. X − is a sulfonate anion, a carboxylate anion or an amide anion. )
-OSO2-Rx・・・(4-1)
-SO2-Rx・・・(4-2)
(式(4-1)及び(4-2)中、Rxは、上記式(4)と同義である。) Of the above R p10 to R p12 , at least one is preferably a group represented by the following formula (4-1) or the following formula (4-2).
—OSO 2 —R x (4-1)
—SO 2 —R x (4-2)
(In formulas (4-1) and (4-2), R x has the same meaning as in formula (4) above.)
Rp13-SO3 -・・・(5)
(式(5)中、Rp13は、フッ素原子を有する1価の有機基である。) [A] The polymer may include the structural unit (II) represented by the above formula (2), and X − in the above formula (2) may be represented by the following formula (5).
R p13 —SO 3 — (5)
(In formula (5), R p13 is a monovalent organic group having a fluorine atom.)
当該フォトレジスト組成物は、[C]酸拡散制御剤をさらに含有することで、酸の拡散をより適度に制御することができ、その結果、MEEF性能、DOF及びLWRにさらに優れる。 The photoresist composition preferably further contains a [C] acid diffusion controller.
The photoresist composition further contains [C] an acid diffusion control agent, whereby the acid diffusion can be more appropriately controlled. As a result, the MEEF performance, DOF, and LWR are further improved.
当該フォトレジスト組成物は、[A]重合体及び[B]酸発生剤を含有する。さらに、好適成分として[C]酸拡散制御剤を含有する。なお、本発明の効果を損なわない限り、さらにその他の任意成分を含有してもよい。以下、各成分について詳述する。 <Photoresist composition>
The photoresist composition contains a [A] polymer and a [B] acid generator. Furthermore, a [C] acid diffusion control agent is contained as a suitable component. In addition, as long as the effect of this invention is not impaired, you may contain another arbitrary component. Hereinafter, each component will be described in detail.
[A]重合体は、酸発生基を有する。ここで、酸発生基とは、パターン形成工程における露光により酸を発生する基をいう。[A]重合体自体が酸発生基を有することで、露光により発生する酸は重合体鎖中に均一に分布することができると共に、露光部から未露光部への酸の拡散が制御される。それにより、当該フォトレジスト組成物は、露光部において酸が均一かつ十分に作用することができるため、MEEF性能、DOF及びLWRに優れる。 <[A] polymer>
[A] The polymer has an acid generating group. Here, the acid-generating group refers to a group that generates an acid by exposure in a pattern forming process. [A] Since the polymer itself has an acid generating group, the acid generated by exposure can be uniformly distributed in the polymer chain, and the diffusion of the acid from the exposed area to the unexposed area is controlled. . Accordingly, the photoresist composition is excellent in MEEF performance, DOF, and LWR because the acid can uniformly and sufficiently act in the exposed portion.
構造単位(I)は、上記式(1)で表される。 [Structural unit (I)]
The structural unit (I) is represented by the above formula (1).
メチレン基、エタンジイル基、プロパンジイル基、ブタンジイル基、ペンタンジイル基、ヘキサンジイル基、デカンジイル基等の鎖状炭化水素基;
シクロペンタン、シクロヘキサン、ジシクロペンタン、トリシクロデカン、テトラシクロドデカン、アダマンタン等の脂環構造から2個の水素原子を除いた脂環式基;
フェニレン基、ナフチレン基、ビフェニレン基等の芳香族炭化水素基等が挙げられる。
但し、これらの炭化水素基が有する水素原子の一部又は全部は、フッ素原子等で置換されていてもよい。
これらのうち、鎖状炭化水素基及び脂環式基が好ましく、鎖状炭化水素基がより好ましい。なかでも、メチレン基、エタンジイル基、プロパンジイル基、ブタンジイル基、及びペンタンジイル基がさらに好ましく、メチレン基及びエタンジイル基が特に好ましい。 Examples of the hydrocarbon group having 1 to 20 carbon atoms represented by R p2 include:
Chain hydrocarbon groups such as methylene group, ethanediyl group, propanediyl group, butanediyl group, pentanediyl group, hexanediyl group, decandiyl group;
An alicyclic group obtained by removing two hydrogen atoms from an alicyclic structure such as cyclopentane, cyclohexane, dicyclopentane, tricyclodecane, tetracyclododecane, adamantane;
Examples thereof include aromatic hydrocarbon groups such as a phenylene group, a naphthylene group, and a biphenylene group.
However, some or all of the hydrogen atoms of these hydrocarbon groups may be substituted with fluorine atoms or the like.
Among these, a chain hydrocarbon group and an alicyclic group are preferable, and a chain hydrocarbon group is more preferable. Of these, a methylene group, an ethanediyl group, a propanediyl group, a butanediyl group, and a pentanediyl group are more preferable, and a methylene group and an ethanediyl group are particularly preferable.
上記Rfとしては、水素原子及びフッ素原子が好ましく、フッ素原子がより好ましい。 Examples of the fluorinated alkyl group having 1 to 3 carbon atoms represented by Rf include, for example, a monofluoromethyl group, a difluoromethyl group, a trifluoromethyl group, a 1-fluoroethyl group, a 1,2-difluoroethyl group, 1,2,2,2-tetrafluoroethyl group and the like.
Rf is preferably a hydrogen atom or a fluorine atom, and more preferably a fluorine atom.
メチル基、エチル基、n-プロピル基、n-ブチル基、n-ペンチル基等の1価の鎖状炭化水素基;
シクロブチル基、シクロペンチル基、シクロヘキシル基、ジシクロペンチル基、トリシクロデシル基、テトラシクロドデシル基、アダマンチル基等の1価の脂環式基;
上記脂環構造を一部に有する1価の炭化水素基;
フェニル基、ナフチル基、アントリル基、ビフェニル基等の1価の芳香族炭化水素基;
芳香環を一部に有する1価の炭化水素基等が挙げられる。これらのうち、フェニル基、ナフチル基、アントリル基、ビフェニル基等の1価の芳香族炭化水素基が好ましく、フェニル基がより好ましい。 In the above formula (3), the hydrocarbon group having 1 to 30 carbon atoms represented by R p7 to R p9 is, for example,
Monovalent chain hydrocarbon groups such as a methyl group, an ethyl group, an n-propyl group, an n-butyl group and an n-pentyl group;
Monovalent alicyclic groups such as a cyclobutyl group, a cyclopentyl group, a cyclohexyl group, a dicyclopentyl group, a tricyclodecyl group, a tetracyclododecyl group, an adamantyl group;
A monovalent hydrocarbon group partially having the alicyclic structure;
Monovalent aromatic hydrocarbon groups such as phenyl group, naphthyl group, anthryl group, biphenyl group;
And monovalent hydrocarbon groups having an aromatic ring in part. Of these, monovalent aromatic hydrocarbon groups such as a phenyl group, a naphthyl group, an anthryl group, and a biphenyl group are preferable, and a phenyl group is more preferable.
構造単位(II)は、上記式(2)で表される。 [Structural unit (II)]
The structural unit (II) is represented by the above formula (2).
X-は、スルホネートアニオン、カルボキシレートアニオン又はアミドアニオンである。 In the above formula (2), R p3 is a hydrogen atom, a fluorine atom, a trifluoromethyl group or an alkyl group having 1 to 3 carbon atoms. R p4 , R p5 and R p6 are each independently an organic group having 1 to 10 carbon atoms. m is an integer of 0 to 3. When m is 2 or 3, the plurality of R p4 may be the same or different from each other. A is a single bond, an alkanediyl group having 1 to 10 carbon atoms, an alkyleneoxy group having 2 to 10 carbon atoms, or an arylene group having 6 to 10 carbon atoms.
X − is a sulfonate anion, a carboxylate anion or an amide anion.
[A]重合体は、上記式(6)で表される構造単位(III)をさらに含むことが好ましい。上記式(6)で表される構造単位(III)は、エステル基に結合する炭素原子が3級炭素であり酸の作用により解離し易い酸解離性基を有する構造単位である。 [Structural unit (III)]
[A] The polymer preferably further contains the structural unit (III) represented by the above formula (6). The structural unit (III) represented by the above formula (6) is a structural unit having an acid dissociable group in which the carbon atom bonded to the ester group is a tertiary carbon and is easily dissociated by the action of an acid.
[A]重合体は、上記以外の他の構造単位として、ラクトン構造、環状カーボネート構造及びスルトン構造からなる群より選択される少なくとも1種の構造を有する構造単位(IV)を有することが好ましい。[A]重合体が、構造単位(IV)を有することで、当該フォトレジスト組成物の基板等に対する密着性が向上する。 [Structural unit (IV)]
[A] The polymer preferably has a structural unit (IV) having at least one structure selected from the group consisting of a lactone structure, a cyclic carbonate structure, and a sultone structure as another structural unit other than the above. [A] When the polymer has the structural unit (IV), the adhesion of the photoresist composition to the substrate or the like is improved.
[A]重合体は、下記式で示される極性基を含む構造単位(V)をさらに有することができる。ここでいう「極性基」としては、例えば、水酸基、カルボキシル基、ケト基、スルホンアミド基、アミノ基、アミド基、シアノ基等が挙げられる。 [Structural unit (V)]
[A] The polymer may further have a structural unit (V) containing a polar group represented by the following formula. Examples of the “polar group” herein include a hydroxyl group, a carboxyl group, a keto group, a sulfonamide group, an amino group, an amide group, and a cyano group.
[A]重合体は、他の構造単位として、芳香族化合物に由来する他の構造単位(VI)を含んでいてもよい。構造単位(VI)としては、例えば、下記式で表される構造単位等が挙げられる。 [Structural unit (VI)]
[A] The polymer may contain another structural unit (VI) derived from an aromatic compound as another structural unit. Examples of the structural unit (VI) include a structural unit represented by the following formula.
上記式(p-1)及び上記式(p-2)中、Rp1は、1価の酸解離性基であり、Rp2は、置換されてもよい1価の炭化水素基である。kaは1~3の整数であり、kbは0~4の整数であり、ka+kb≦5である。但し、kaが2~3の場合、Rp1は相互に独立して上記定義を満たし、kbが2~4の場合、Rp2は相互に独立して上記定義を満たす。R10bは、水素原子、炭素数1~4のアルキル基である。 In the above formula, R 10a is a hydrogen atom, a fluorine atom, a methyl group or a trifluoromethyl group.
In the above formulas (p-1) and (p-2), R p1 is a monovalent acid-dissociable group, and R p2 is a monovalent hydrocarbon group that may be substituted. ka is an integer of 1 to 3, kb is an integer of 0 to 4, and ka + kb ≦ 5. However, when ka is 2 to 3, R p1 satisfies the above definition independently of each other, and when kb is 2 to 4, R p2 satisfies the above definition independently of each other. R 10b is a hydrogen atom or an alkyl group having 1 to 4 carbon atoms.
[A]重合体は、ラジカル重合等の常法に従って合成できる。例えば、
単量体及びラジカル開始剤を含有する溶液を、反応溶媒又は単量体を含有する溶液に滴下して重合反応させる方法;
単量体を含有する溶液と、ラジカル開始剤を含有する溶液とを各別に、反応溶媒又は単量体を含有する溶液に滴下して重合反応させる方法;
各々の単量体を含有する複数種の溶液と、ラジカル開始剤を含有する溶液とを各別に、反応溶媒又は単量体を含有する溶液に滴下して重合反応させる方法等の方法で合成することができる。 <[A] Polymer Synthesis Method>
[A] The polymer can be synthesized according to a conventional method such as radical polymerization. For example,
A method in which a solution containing a monomer and a radical initiator is dropped into a reaction solvent or a solution containing a monomer to cause a polymerization reaction;
A method in which a solution containing a monomer and a solution containing a radical initiator are separately dropped into a reaction solvent or a solution containing a monomer to cause a polymerization reaction;
A plurality of types of solutions containing each monomer and a solution containing a radical initiator are separately added to a reaction solvent or a solution containing a monomer and synthesized by a method such as a polymerization reaction. be able to.
[B]酸発生剤は、ラクトン構造、環状カーボネート構造、スルトン構造及び脂環構造からなる群より選択される少なくとも1種の構造を有する。当該フォトレジスト組成物は、このような嵩高い構造を有する[B]酸発生剤を含有することで、酸の拡散長をより短くすることができるため、感度、解像性といった基本特性だけではなく、MEEF性能、DOF及びLWRをも十分に満足する。 <[B] Acid generator>
[B] The acid generator has at least one structure selected from the group consisting of a lactone structure, a cyclic carbonate structure, a sultone structure, and an alicyclic structure. Since the photoresist composition contains the [B] acid generator having such a bulky structure, the acid diffusion length can be further shortened, so that only basic characteristics such as sensitivity and resolution can be obtained. In addition, MEEF performance, DOF and LWR are sufficiently satisfied.
シクロプロパン、シクロブタン、シクロペンタン、シクロヘキサン、シクロヘプタン、シクロオクタン、シクロデカン、メチルシクロヘキサン、エチルシクロヘキサン、シクロブテン、シクロペンテン、シクロヘキセン、シクロヘプテン、シクロオクテン、シクロデセン、シクロペンタジエン、シクロヘキサジエン、シクロオクタジエン、シクロデカジエン等の単環の脂環式基;
ビシクロ[2.2.1]ヘプタン、ビシクロ[2.2.2]オクタン、トリシクロ[5.2.1.02,6]デカン、トリシクロ[3.3.1.13,7]デカン、テトラシクロ[6.2.1.13,6.02,7]ドデカン、ノルボルナン、アダマンタン、ビシクロ[2.2.1]ヘプテン、ビシクロ[2.2.2]オクテン、トリシクロ[5.2.1.02,6]デセン、トリシクロ[3.3.1.13,7]デセン、テトラシクロ[6.2.1.13,6.02,7]ドデセン等の多環の脂環式基等が挙げられる。 Examples of the alicyclic structure in the monovalent organic group containing a lactone structure, a cyclic carbonate structure, a sultone structure, or an alicyclic structure represented by R 11 include:
Cyclopropane, cyclobutane, cyclopentane, cyclohexane, cycloheptane, cyclooctane, cyclodecane, methylcyclohexane, ethylcyclohexane, cyclobutene, cyclopentene, cyclohexene, cycloheptene, cyclooctene, cyclodecene, cyclopentadiene, cyclohexadiene, cyclooctadiene, cyclodecadiene Monocyclic alicyclic groups such as;
Bicyclo [2.2.1] heptane, bicyclo [2.2.2] octane, tricyclo [5.2.1.0 2,6 ] decane, tricyclo [3.3.1.1 3,7 ] decane, Tetracyclo [6.2.1.1 3,6 . 0 2,7 ] dodecane, norbornane, adamantane, bicyclo [2.2.1] heptene, bicyclo [2.2.2] octene, tricyclo [5.2.1.0 2,6 ] decene, tricyclo [3. 3.1.1 3,7 ] decene, tetracyclo [6.2.1.1 3,6 . And polycyclic alicyclic groups such as 0 2,7 ] dodecene.
当該フォトレジスト組成物は、さらに[C]酸拡散制御剤を含有することが好ましい。[C]酸拡散制御剤は、露光により[A]重合体及び[B]酸発生剤から生じる酸のレジスト塗膜中における拡散現象を制御し、未露光部における好ましくない化学反応を抑制する作用を有するものである。従って、当該フォトレジスト組成物は[A]重合体及び[B]酸発生剤に加えて、[C]酸拡散制御剤を含有することで、より酸の拡散長を短くでき酸の拡散をさらに抑制できる。結果として当該フォトレジスト組成物はMEEF、DOF及びLWRに優れるレジストパターンの形成が可能となる。なお、酸拡散制御剤の当該組成物における含有形態としては、遊離の化合物の形態でも、重合体の一部として組み込まれた形態でも、これらの両方の形態でもよい。 <[C] acid diffusion controller>
The photoresist composition preferably further contains a [C] acid diffusion controller. [C] The acid diffusion control agent controls the diffusion phenomenon in the resist coating film of the acid generated from the [A] polymer and [B] acid generator by exposure, and suppresses an undesirable chemical reaction in the unexposed area. It is what has. Therefore, in addition to the [A] polymer and the [B] acid generator, the photoresist composition contains a [C] acid diffusion control agent, so that the acid diffusion length can be further shortened and the acid diffusion can be further reduced. Can be suppressed. As a result, the photoresist composition can form a resist pattern excellent in MEEF, DOF and LWR. The content of the acid diffusion control agent in the composition may be a free compound, a form incorporated as part of the polymer, or both of these forms.
シクロペンチル基、シクロヘキシル基、ノルボルニル基等のシクロアルキル基等が挙げられる。 Examples of the alkyl group represented by R 17 to R 19 include chain alkyl groups such as a methyl group, an ethyl group, an n-propyl group, an i-propyl group, an n-butyl group, and an i-butyl group;
Examples thereof include cycloalkyl groups such as a cyclopentyl group, a cyclohexyl group, and a norbornyl group.
当該フォトレジスト組成物は通常、溶媒を含有する。溶媒としては、例えばアルコール系溶媒、ケトン系溶媒、アミド系溶媒、エーテル系溶媒、エステル系溶媒及びその混合溶媒等が挙げられる。これらの溶媒は、2種以上を併用してもよい。 <Solvent>
The photoresist composition usually contains a solvent. Examples of the solvent include alcohol solvents, ketone solvents, amide solvents, ether solvents, ester solvents, and mixed solvents thereof. Two or more of these solvents may be used in combination.
メタノール、エタノール、n-プロパノール、iso-プロパノール、n-ブタノール、iso-ブタノール、sec-ブタノール、tert-ブタノール、n-ペンタノール、iso-ペンタノール、2-メチルブタノール、sec-ペンタノール、tert-ペンタノール、3-メトキシブタノール、n-ヘキサノール、2-メチルペンタノール、sec-ヘキサノール、2-エチルブタノール、sec-ヘプタノール、3-ヘプタノール、n-オクタノール、2-エチルヘキサノール、sec-オクタノール、n-ノニルアルコール、2,6-ジメチル-4-ヘプタノール、n-デカノール、sec-ウンデシルアルコール、トリメチルノニルアルコール、sec-テトラデシルアルコール、sec-ヘプタデシルアルコール、フルフリルアルコール、フェノール、シクロヘキサノール、メチルシクロヘキサノール、3,3,5-トリメチルシクロヘキサノール、ベンジルアルコール、ジアセトンアルコール等のモノアルコール系溶媒;
エチレングリコール、1,2-プロピレングリコール、1,3-ブチレングリコール、2,4-ペンタンジオール、2-メチル-2,4-ペンタンジオール、2,5-ヘキサンジオール、2,4-ヘプタンジオール、2-エチル-1,3-ヘキサンジオール、ジエチレングリコール、ジプロピレングリコール、トリエチレングリコール、トリプロピレングリコール等の多価アルコール系溶媒;
エチレングリコールモノメチルエーテル、エチレングリコールモノエチルエーテル、エチレングリコールモノプロピルエーテル、エチレングリコールモノブチルエーテル、エチレングリコールモノヘキシルエーテル、エチレングリコールモノフェニルエーテル、エチレングリコールモノ-2-エチルブチルエーテル、ジエチレングリコールモノメチルエーテル、ジエチレングリコールモノエチルエーテル、ジエチレングリコールモノプロピルエーテル、ジエチレングリコールモノブチルエーテル、ジエチレングリコールモノヘキシルエーテル、プロピレングリコールモノメチルエーテル、プロピレングリコールモノエチルエーテル、プロピレングリコールモノプロピルエーテル、プロピレングリコールモノブチルエーテル、ジプロピレングリコールモノメチルエーテル、ジプロピレングリコールモノエチルエーテル、ジプロピレングリコールモノプロピルエーテル等の多価アルコール部分エーテル系溶媒等が挙げられる。 As an alcohol solvent, for example,
Methanol, ethanol, n-propanol, iso-propanol, n-butanol, iso-butanol, sec-butanol, tert-butanol, n-pentanol, iso-pentanol, 2-methylbutanol, sec-pentanol, tert- Pentanol, 3-methoxybutanol, n-hexanol, 2-methylpentanol, sec-hexanol, 2-ethylbutanol, sec-heptanol, 3-heptanol, n-octanol, 2-ethylhexanol, sec-octanol, n- Nonyl alcohol, 2,6-dimethyl-4-heptanol, n-decanol, sec-undecyl alcohol, trimethylnonyl alcohol, sec-tetradecyl alcohol, sec-heptadecyl alcohol, furf Alcohol, phenol, cyclohexanol, methyl cyclohexanol, 3,3,5-trimethyl cyclohexanol, benzyl alcohol, mono-alcohol solvents such as diacetone alcohol;
Ethylene glycol, 1,2-propylene glycol, 1,3-butylene glycol, 2,4-pentanediol, 2-methyl-2,4-pentanediol, 2,5-hexanediol, 2,4-heptanediol, 2 Polyhydric alcohol solvents such as ethyl-1,3-hexanediol, diethylene glycol, dipropylene glycol, triethylene glycol, tripropylene glycol;
Ethylene glycol monomethyl ether, ethylene glycol monoethyl ether, ethylene glycol monopropyl ether, ethylene glycol monobutyl ether, ethylene glycol monohexyl ether, ethylene glycol monophenyl ether, ethylene glycol mono-2-ethylbutyl ether, diethylene glycol monomethyl ether, diethylene glycol monoethyl Ether, diethylene glycol monopropyl ether, diethylene glycol monobutyl ether, diethylene glycol monohexyl ether, propylene glycol monomethyl ether, propylene glycol monoethyl ether, propylene glycol monopropyl ether, propylene glycol monobutyl ether, dipropylene glycol Monomethyl ether, dipropylene glycol monoethyl ether, polyhydric alcohol partial ether solvents such as dipropylene glycol monopropyl ether.
n-ペンタン、iso-ペンタン、n-ヘキサン、iso-ヘキサン、n-ヘプタン、iso-ヘプタン、2,2,4-トリメチルペンタン、n-オクタン、iso-オクタン、シクロヘキサン、メチルシクロヘキサン等の脂肪族炭化水素系溶媒;
ベンゼン、トルエン、キシレン、メシチレン、エチルベンゼン、トリメチルベンゼン、メチルエチルベンゼン、n-プロピルベンゼン、iso-プロピルベンゼン、ジエチルベンゼン、iso-ブチルベンゼン、トリエチルベンゼン、ジ-iso-プロピルベンセン、n-アミルナフタレン等の芳香族炭化水素系溶媒;
ジクロロメタン、クロロホルム、フロン、クロロベンゼン、ジクロロベンゼン等の含ハロゲン溶媒等が挙げられる。 Other solvents include, for example,
Aliphatic carbonization such as n-pentane, iso-pentane, n-hexane, iso-hexane, n-heptane, iso-heptane, 2,2,4-trimethylpentane, n-octane, iso-octane, cyclohexane, methylcyclohexane A hydrogen-based solvent;
Fragrances such as benzene, toluene, xylene, mesitylene, ethylbenzene, trimethylbenzene, methylethylbenzene, n-propylbenzene, iso-propylbenzene, diethylbenzene, iso-butylbenzene, triethylbenzene, di-iso-propylbenzene, n-amylnaphthalene Group hydrocarbon solvents;
And halogen-containing solvents such as dichloromethane, chloroform, chlorofluorocarbon, chlorobenzene, and dichlorobenzene.
当該フォトレジスト組成物は、本発明の効果を損なわない範囲で、フッ素原子含有重合体、[B]酸発生剤以外の酸発生剤、脂環式骨格化合物、界面活性剤、増感剤等のその他の任意成分を含有できる。以下、これらの任意成分について詳述する。これらのその他の任意成分は、それぞれを単独で又は2種以上を混合して使用することができる。また、その他の任意成分の配合量は、その目的に応じて適宜決定することができる。 <Other optional components>
The photoresist composition includes a fluorine atom-containing polymer, an acid generator other than the acid generator [B], an alicyclic skeleton compound, a surfactant, a sensitizer and the like as long as the effects of the present invention are not impaired. Other optional components can be contained. Hereinafter, these optional components will be described in detail. These other optional components can be used alone or in admixture of two or more. Moreover, the compounding quantity of another arbitrary component can be suitably determined according to the objective.
当該フォトレジスト組成物は、[A]重合体よりもフッ素原子含有率が高い重合体を含有していてもよい。当該フォトレジスト組成物が、フッ素原子含有重合体を含有することで、レジスト膜を形成した際に、膜中のフッ素原子含有重合体の撥油性的特徴により、その分布がレジスト膜表面近傍で偏在化する傾向があるので、液浸露光時における酸発生剤や酸拡散制御剤等が液浸媒体に溶出することを抑制することができる。また、フッ素原子含有重合体の撥水性的特徴により、レジスト膜と液浸媒体との前進接触角が所望の範囲に制御でき、バブル欠陥の発生を抑制できる。さらに、レジスト膜と液浸媒体との後退接触角が高くなり、水滴が残らずに高速でのスキャン露光が可能となる。このようにフォトレジスト組成物がフッ素原子含有重合体を含有することにより、液浸露光法に好適なレジスト塗膜を形成することができる。 [Fluorine atom-containing polymer]
The said photoresist composition may contain the polymer whose fluorine atom content rate is higher than a [A] polymer. When the photoresist composition contains a fluorine atom-containing polymer, when the resist film is formed, the distribution is unevenly distributed near the resist film surface due to the oil-repellent characteristics of the fluorine atom-containing polymer in the film. Therefore, it is possible to prevent the acid generator, the acid diffusion controller and the like from being eluted into the immersion medium during the immersion exposure. Further, the forward contact angle between the resist film and the immersion medium can be controlled within a desired range due to the water-repellent characteristics of the fluorine atom-containing polymer, and the occurrence of bubble defects can be suppressed. Furthermore, the receding contact angle between the resist film and the immersion medium is increased, and high-speed scanning exposure is possible without leaving water droplets. Thus, when a photoresist composition contains a fluorine atom containing polymer, the resist coating film suitable for an immersion exposure method can be formed.
上記フッ素原子含有重合体は、例えば所定の各構造単位に対応する単量体を、ラジカル重合開始剤を使用し、適当な溶媒中で重合することにより合成できる。 [Synthesis Method of Fluorine Atom-Containing Polymer]
The fluorine atom-containing polymer can be synthesized, for example, by polymerizing monomers corresponding to predetermined respective structural units in a suitable solvent using a radical polymerization initiator.
当該フォトレジスト組成物は、本発明の効果を損なわない範囲で[B]酸発生剤以外の酸発生剤を含有してもよい。このような酸発生剤としては、例えば[B]酸発生剤以外のオニウム塩化合物、スルホンイミド化合物、ハロゲン含有化合物、ジアゾケトン化合物等が挙げられる。 [[B] Acid generator other than acid generator]
The photoresist composition may contain an acid generator other than the acid generator [B] as long as the effects of the present invention are not impaired. Examples of such an acid generator include onium salt compounds other than [B] acid generators, sulfonimide compounds, halogen-containing compounds, and diazoketone compounds.
脂環式骨格化合物は、ドライエッチング耐性、パターン形状、基板との接着性等をさらに改善する作用を示す成分である。脂環式骨格化合物としては、例えば1-アダマンタンカルボン酸、2-アダマンタノン、1-アダマンタンカルボン酸t-ブチル等のアダマンタン誘導体類;デオキシコール酸t-ブチル、デオキシコール酸t-ブトキシカルボニルメチル、デオキシコール酸2-エトキシエチル等のデオキシコール酸エステル類;リトコール酸t-ブチル、リトコール酸t-ブトキシカルボニルメチル、リトコール酸2-エトキシエチル等のリトコール酸エステル類;3-[2-ヒドロキシ-2,2-ビス(トリフルオロメチル)エチル]テトラシクロ[4.4.0.12,5.17,10]ドデカン、2-ヒドロキシ-9-メトキシカルボニル-5-オキソ-4-オキサ-トリシクロ[4.2.1.03,7]ノナン等が挙げられる。 [Alicyclic skeleton compound]
An alicyclic skeleton compound is a component that exhibits an action of further improving dry etching resistance, pattern shape, adhesion to a substrate, and the like. Examples of the alicyclic skeleton compound include adamantane derivatives such as 1-adamantanecarboxylic acid, 2-adamantanone, and 1-adamantanecarboxylic acid t-butyl; deoxycholic acid t-butyl, deoxycholic acid t-butoxycarbonylmethyl, Deoxycholic acid esters such as 2-ethoxyethyl deoxycholate; Lithocholic acid esters such as tert-butyl lithocholic acid, t-butoxycarbonylmethyl lithocholic acid, 2-ethoxyethyl lithocholic acid; 3- [2-hydroxy-2 , 2-Bis (trifluoromethyl) ethyl] tetracyclo [4.4.0.1 2,5 . 1 7,10 ] dodecane, 2-hydroxy-9-methoxycarbonyl-5-oxo-4-oxa-tricyclo [4.2.1.0 3,7 ] nonane, and the like.
界面活性剤は塗布性、ストリエーション、現像性等を改良する作用を示す成分である。
界面活性剤としては、例えばポリオキシエチレンラウリルエーテル、ポリオキシエチレンステアリルエーテル、ポリオキシエチレンオレイルエーテル、ポリオキシエチレンn-オクチルフェニルエーテル、ポリオキシエチレンn-ノニルフェニルエーテル、ポリエチレングリコールジラウレート、ポリエチレングリコールジステアレート等のノニオン系界面活性剤の他、以下商品名として、KP341(信越化学工業製)、ポリフローNo.75、同No.95(以上、共栄社化学製)、エフトップEF301、同EF303、同EF352(以上、トーケムプロダクツ製)、メガファックF171、同F173(以上、大日本インキ化学工業製)、フロラードFC430、同FC431(以上、住友スリーエム製)、アサヒガードAG710、サーフロンS-382、同SC-101、同SC-102、同SC-103、同SC-104、同SC-105、同SC-106(以上、旭硝子製)等が挙げられる。 [Surfactant]
Surfactants are components that have the effect of improving coatability, striation, developability, and the like.
Examples of the surfactant include polyoxyethylene lauryl ether, polyoxyethylene stearyl ether, polyoxyethylene oleyl ether, polyoxyethylene n-octylphenyl ether, polyoxyethylene n-nonylphenyl ether, polyethylene glycol dilaurate, polyethylene glycol diacrylate. In addition to nonionic surfactants such as stearate, the following trade names are KP341 (manufactured by Shin-Etsu Chemical Co., Ltd.), Polyflow No. 75, no. 95 (above, manufactured by Kyoeisha Chemical Co., Ltd.), F-top EF301, EF303, EF352 (above, manufactured by Tochem Products), MegaFac F171, F173 (above, manufactured by Dainippon Ink and Chemicals), Florard FC430, FC431 ( Sumitomo 3M, Asahi Guard AG710, Surflon S-382, SC-101, SC-102, SC-103, SC-104, SC-105, SC-106 (above, manufactured by Asahi Glass) ) And the like.
増感剤は、放射線のエネルギーを吸収して、そのエネルギーを[B]酸発生剤に伝達しそれにより酸の生成量を増加する作用を示すものであり、当該フォトレジスト組成物の「みかけの感度」を向上させる効果を有する。増感剤としては、例えばカルバゾール類、アセトフェノン類、ベンゾフェノン類、ナフタレン類、フェノール類、ビアセチル、エオシン、ローズベンガル、ピレン類、アントラセン類、フェノチアジン類等が挙げられる。 [Sensitizer]
The sensitizer absorbs radiation energy and transmits the energy to the [B] acid generator, thereby increasing the amount of acid produced. It has the effect of improving the “sensitivity”. Examples of the sensitizer include carbazoles, acetophenones, benzophenones, naphthalenes, phenols, biacetyl, eosin, rose bengal, pyrenes, anthracenes, phenothiazines and the like.
当該フォトレジスト組成物は、例えば上記溶媒中で[A]重合体、[B]酸発生剤、[C]酸拡散制御剤及びその他の任意成分を所定の割合で混合することにより調製できる。
溶媒としては、[A]重合体、[B]酸発生剤、[C]酸拡散制御剤及びその他の任意成分を溶解又は分散可能であれば特に限定されない。当該フォトレジスト組成物は通常、その使用に際して、全固形分濃度が1質量%以上30質量%以下、好ましくは1.5質量%以上25質量%以下となるように溶媒に溶解した後、例えば孔径0.2μm程度のフィルターでろ過することによって、調製される。 <Method for preparing photoresist composition>
The photoresist composition can be prepared, for example, by mixing [A] polymer, [B] acid generator, [C] acid diffusion controller and other optional components in a predetermined ratio in the above solvent.
The solvent is not particularly limited as long as it can dissolve or disperse the [A] polymer, [B] acid generator, [C] acid diffusion controller, and other optional components. When the photoresist composition is used, it is usually dissolved in a solvent so that the total solid content concentration is 1% by mass or more and 30% by mass or less, preferably 1.5% by mass or more and 25% by mass or less. It is prepared by filtering with a filter of about 0.2 μm.
本発明のフォトレジスト組成物を用いて、例えば下記工程によりレジストパターンを形成することができる。
(1)当該フォトレジスト組成物の塗膜を基板上に形成する工程(以下、「工程(1)」ともいう)、
(2)上記塗膜の少なくとも一部に放射線を照射する工程(以下、「工程(2)」ともいう)、及び
(3)上記放射線が照射された塗膜を現像する工程(以下、「工程(3)」ともいう)を有する。以下、各工程を詳述する。 <Method for forming resist pattern>
Using the photoresist composition of the present invention, for example, a resist pattern can be formed by the following steps.
(1) A step of forming a coating film of the photoresist composition on a substrate (hereinafter also referred to as “step (1)”),
(2) A step of irradiating at least a part of the coating film (hereinafter, also referred to as “step (2)”), and (3) a step of developing the coating film irradiated with the radiation (hereinafter, “step”). (3) ". Hereinafter, each process is explained in full detail.
本工程では、フォトレジスト組成物又はこれを溶媒に溶解させて得られた当該フォトレジスト組成物の溶液を、回転塗布、流延塗布、ロール塗布等の塗布手段によって、シリコンウエハー、二酸化シリコン、反射防止膜で被覆されたウエハー等の基板上に所定の膜厚となるように塗布し、場合によっては70℃以上160℃以下程度の温度でプレベーク(PB)することにより塗膜中の溶媒を揮発させレジスト膜を形成する。 [Step (1)]
In this step, a photoresist composition or a solution of the photoresist composition obtained by dissolving the photoresist composition in a solvent is applied to a silicon wafer, silicon dioxide, reflection, or the like by a coating means such as spin coating, cast coating, or roll coating. The solvent in the coating film is volatilized by applying it to a predetermined film thickness on a substrate such as a wafer coated with a protective film, and in some cases pre-baking (PB) at a temperature of about 70 ° C to 160 ° C. To form a resist film.
本工程では、工程(1)で形成されたレジスト膜に(場合によっては、水等の液浸媒体を介して)、放射線を照射し露光させる。なお、この際所定のパターンを有するマスクを通して放射線を照射する。放射線としては、目的とするパターンの線幅に応じて、可視光線、紫外線、遠紫外線、X線、荷電粒子線、EUV等から適宜選択して照射する。これらのうち、ArFエキシマレーザー(波長193nm)、KrFエキシマレーザー(波長248nm)に代表される遠紫外線が好ましく、EUV(極紫外線、波長13.5nm)等のより微細なパターンを形成可能な光源であっても好適に使用できる。次いで、ポストエクスポージャーベーク(PEB)を行うことが好ましい。このPEBにより、[A]重合体の酸解離性基の脱離を円滑に進行させることが可能となる。PEBの加熱条件は、フォトレジスト組成物の配合組成によって適宜選定することができるが、通常50℃以上180℃以下程度である。 [Step (2)]
In this step, the resist film formed in the step (1) is exposed by irradiation with radiation (in some cases through an immersion medium such as water). At this time, radiation is irradiated through a mask having a predetermined pattern. The radiation is appropriately selected from visible light, ultraviolet light, far ultraviolet light, X-rays, charged particle beams, EUV, etc. according to the line width of the target pattern. Among these, far ultraviolet rays represented by ArF excimer laser (wavelength 193 nm) and KrF excimer laser (wavelength 248 nm) are preferable, and light sources capable of forming finer patterns such as EUV (extreme ultraviolet ray, wavelength 13.5 nm) are preferred. Even if it exists, it can be used conveniently. Subsequently, it is preferable to perform post-exposure baking (PEB). This PEB makes it possible to smoothly proceed with elimination of the acid dissociable group of the [A] polymer. The heating condition of PEB can be appropriately selected depending on the composition of the photoresist composition, but is usually about 50 ° C. or higher and 180 ° C. or lower.
本工程は、露光されたレジスト膜を、現像液で現像することによりレジストパターンを形成する。現像後は、水で洗浄し、乾燥することが一般的である。現像液としては、例えば水酸化ナトリウム、水酸化カリウム、炭酸ナトリウム、ケイ酸ナトリウム、メタケイ酸ナトリウム、アンモニア水、エチルアミン、n-プロピルアミン、ジエチルアミン、ジ-n-プロピルアミン、トリエチルアミン、メチルジエチルアミン、エチルジメチルアミン、トリエタノールアミン、テトラメチルアンモニウムヒドロキシド、ピロール、ピペリジン、コリン、1,8-ジアザビシクロ-[5.4.0]-7-ウンデセン、1,5-ジアザビシクロ-[4.3.0]-5-ノネン等のアルカリ性化合物の少なくとも1種を溶解したアルカリ水溶液が好ましい。 [Step (3)]
In this step, a resist pattern is formed by developing the exposed resist film with a developer. After development, it is common to wash with water and dry. Examples of the developer include sodium hydroxide, potassium hydroxide, sodium carbonate, sodium silicate, sodium metasilicate, aqueous ammonia, ethylamine, n-propylamine, diethylamine, di-n-propylamine, triethylamine, methyldiethylamine, ethyl Dimethylamine, triethanolamine, tetramethylammonium hydroxide, pyrrole, piperidine, choline, 1,8-diazabicyclo- [5.4.0] -7-undecene, 1,5-diazabicyclo- [4.3.0] An alkaline aqueous solution in which at least one alkaline compound such as -5-nonene is dissolved is preferable.
カラム温度:40℃
溶出溶媒:ジメチルホルムアミド
(LiBr 0.3%(質量換算)、H3PO4 0.1%(質量換算) 混合溶液)
流速:1.0mL/分
試料濃度:0.2質量%
試料注入量:100μL
検出器:示差屈折計
標準物質:単分散ポリスチレン Mw and Mn of the polymer were measured under the following conditions using GPC columns (Tosoh Corporation, 2 G2000HXL, 1 G3000HXL, 1 G4000HXL).
Column temperature: 40 ° C
Elution solvent: Dimethylformamide (LiBr 0.3% (mass conversion), H 3 PO 4 0.1% (mass conversion) mixed solution)
Flow rate: 1.0 mL / min Sample concentration: 0.2% by mass
Sample injection volume: 100 μL
Detector: Differential refractometer Standard material: Monodisperse polystyrene
[A]重合体及び後述する[D]フッ素原子含有重合体の合成に用いた単量体を下記に示す。 <[A] Synthesis of polymer>
The monomers used for the synthesis of the [A] polymer and the [D] fluorine atom-containing polymer described below are shown below.
化合物(M-1)10.46g(40モル%)、化合物(M-2)3.5g(10モル%)、化合物(M-3)1.83g(2モル%)及び化合物(M-4)14.22g(48モル%)を60gのメチルエチルケトンに溶解し、AIBN 2.2gを添加して単量体溶液を調製した。30gのメチルエチルケトンを入れた500mLの三口フラスコを30分窒素パージした後、撹拌しながら80℃に加熱し、調製した単量体溶液を滴下漏斗にて3時間かけて滴下した。滴下開始を重合反応の開始時間とし、重合反応を6時間実施した。重合反応終了後、重合溶液を水冷して30℃以下に冷却した。600gのイソプロパノール/ヘキサン混合液(50質量%:50質量%)中に冷却した重合溶液を投入し、析出した白色粉末をろ別した。ろ別した白色粉末を120gのイソプロパノールにてスラリー状で2回洗浄した後、ろ別し、50℃で17時間乾燥させて白色粉末状の重合体(A-1)を得た(18.6g、収率62.0%)。得られた重合体(A-1)のMwは4,374であり、Mw/Mnは1.56であった。低分子量成分の残存量は、1.0%であった。また、13C-NMR分析の結果、化合物(M-1)由来の構造単位:化合物(M-2)由来の構造単位:化合物(M-3)由来の構造単位:化合物(M-4)由来の構造単位の含有比率は、42.1:8.2:2.2:47.5(モル%)であった。 [Synthesis Example 1]
Compound (M-1) 10.46 g (40 mol%), Compound (M-2) 3.5 g (10 mol%), Compound (M-3) 1.83 g (2 mol%) and Compound (M-4) ) 14.22 g (48 mol%) was dissolved in 60 g of methyl ethyl ketone, and 2.2 g of AIBN was added to prepare a monomer solution. A 500 mL three-necked flask containing 30 g of methyl ethyl ketone was purged with nitrogen for 30 minutes, then heated to 80 ° C. with stirring, and the prepared monomer solution was added dropwise over 3 hours using a dropping funnel. The dripping start was set as the polymerization reaction start time, and the polymerization reaction was carried out for 6 hours. After completion of the polymerization reaction, the polymerization solution was cooled with water and cooled to 30 ° C. or lower. The cooled polymerization solution was put into 600 g of isopropanol / hexane mixed liquid (50 mass%: 50 mass%), and the precipitated white powder was filtered off. The filtered white powder was washed twice with 120 g of isopropanol as a slurry, then filtered and dried at 50 ° C. for 17 hours to obtain a white powdery polymer (A-1) (18.6 g). Yield 62.0%). Mw of the obtained polymer (A-1) was 4,374, and Mw / Mn was 1.56. The residual amount of the low molecular weight component was 1.0%. As a result of 13 C-NMR analysis, structural unit derived from compound (M-1): structural unit derived from compound (M-2): structural unit derived from compound (M-3): derived from compound (M-4) The content ratio of the structural unit was 42.1: 8.2: 2.2: 47.5 (mol%).
表1に記載の単量体を所定量配合した以外は、合成例1と同様に操作して重合体(A-2)~(A-10)及び(a-1)を得た。また、得られた各重合体のMw、Mw/Mn、収率(%)、低分子量成分の残存量(%)及び各重合体における各単量体に由来する構造単位の含有率を合わせて表1に示す。 [Synthesis Examples 2 to 11]
Polymers (A-2) to (A-10) and (a-1) were obtained in the same manner as in Synthesis Example 1 except that a predetermined amount of the monomers listed in Table 1 were blended. In addition, Mw, Mw / Mn, yield (%), residual amount of low molecular weight component (%) of each polymer obtained, and the content of the structural unit derived from each monomer in each polymer are combined. Table 1 shows.
[合成例12]
単量体(M-11)35.83g(70モル%)、単量体(M-12)14.17g(30モル%)を2-ブタノン50gに溶解し、更に開始剤としてジメチル2,2’-アゾビス(2-メチルプロピオネート)5.17g(8モル%)を投入、溶解した単量体溶液を準備した。次に、温度計および滴下漏斗を備えた500mlの三つ口フラスコに50gの2-ブタノンを投入し、30分窒素パージした。窒素パージの後、フラスコ内をマグネティックスターラーで攪拌しながら80℃になるように加熱した。滴下漏斗を用い、予め準備しておいた単量体溶液を3時間かけて滴下した。滴下開始時を重合開始時間とし、重合反応を6時間実施した。重合終了後、重合溶液は水冷により30℃以下に冷却した。冷却後、分液漏斗へ反応溶液、150gのヘキサン、600gのメタノール、30gの水を注ぎ激しく攪拌した後、静置した。混合溶液は2層に分離し、3時間静置した後に下層(樹脂溶液)を分取した。エバポレーターを用いて分取した樹脂溶液をプロピレングリコールモノメチルエーテルアセテート溶液へと溶剤置換した。共重合体のプロピレングリコールモノメチルエーテルアセテート溶液159.2gを得た。ホットプレートを用いて固形分濃度を求めた結果、共重合体濃度は20.1%、収率は64%であった。この共重合体を樹脂(A-3)とした。この共重合体は、Mwが6,900であり、Mw/Mnが1.34であった。13C-NMR分析の結果、化合物(M-5)由来の繰り返し単位:化合物(M-7)由来の繰り返し単位の含有比率が70.5:29.5(モル%)の共重合体(D-1)を得た。 <[D] Synthesis of fluorine atom-containing polymer>
[Synthesis Example 12]
Monomer (M-11) (35.83 g, 70 mol%) and monomer (M-12) (14.17 g, 30 mol%) were dissolved in 2-butanone (50 g), and
フォトレジスト組成物の調製に用いた[B]酸発生剤、[C]酸拡散制御剤及び溶媒について以下に示す。 <Preparation of photoresist composition>
The [B] acid generator, [C] acid diffusion controller and solvent used in the preparation of the photoresist composition are shown below.
B-1~B-5:下記式で表される化合物
B-6:トリフェニルスルホニウムノナフレート <[B] Acid generator>
B-1 to B-5: Compound B-6 represented by the following formula: Triphenylsulfonium nonaflate
C-1~C-3:下記式で表される化合物 <[C] acid diffusion controller>
C-1 to C-3: Compounds represented by the following formula
E-1:酢酸プロピレングリコールモノメチルエーテル
E-2:シクロヘキサノン
E-3:γ-ブチロラクトン <Solvent>
E-1: Propylene glycol monomethyl ether acetate E-2: Cyclohexanone E-3: γ-butyrolactone
重合体(A-1)100質量部、酸発生剤(B-1)11質量部、酸拡散制御剤(C-1)5.5質量部、重合体(D-1)3質量部、溶媒(E-1)2,220質量部、(E-2)950質量部及び(E-3)30質量部を混合し、得られた混合溶液を孔径0.2μmのフィルターでろ過して、フォトレジスト組成物を調製した。 [Example 1]
100 parts by weight of polymer (A-1), 11 parts by weight of acid generator (B-1), 5.5 parts by weight of acid diffusion controller (C-1), 3 parts by weight of polymer (D-1), solvent (E-1) 2,220 parts by mass, (E-2) 950 parts by mass and (E-3) 30 parts by mass were mixed, and the resulting mixed solution was filtered with a filter having a pore size of 0.2 μm, A resist composition was prepared.
表2に示す種類、量の各成分を使用した以外は実施例1と同様に操作して、フォトレジスト組成物を調製した。 [Examples 2 to 15 and Comparative Examples 1 to 3]
A photoresist composition was prepared in the same manner as in Example 1 except that the types and amounts of each component shown in Table 2 were used.
下記評価結果は表2に併せて示す。 <Evaluation using ArF excimer laser>
The following evaluation results are also shown in Table 2.
下層反射防止膜(ARC66、日産化学社製)を形成した12インチシリコンウェハ上にフォトレジスト組成物によって、膜厚75nmの被膜を形成し、120℃で60秒間ソフトベーク(SB)を行った。次に、この被膜を、ArFエキシマレーザー液浸露光装置(「NSR S610C」、NIKON社製)を用い、NA=1.3、ratio=0.800、Annularの条件により、46nmライン92nmピッチのパターン形成用のマスクパターンを介して露光した。露光後、各フォトレジスト組成物について100℃で60秒間ポストベーク(PEB)を行った。その後、2.38質量%のテトラメチルアンモニウムヒドロキシド水溶液により現像し、水洗し、乾燥して、ポジ型のレジストパターンを形成した。このとき、46nmライン92nmピッチのパターン形成用のマスクパターンを介して露光した部分が線幅46nmラインを形成する露光量を最適露光量(Eop)とした。この最適露光量を感度(mJ/cm2)とした。なお、測長には走査型電子顕微鏡(日立ハイテクノロジーズ社、CG4000)を用いた。感度が50(mJ/cm2)以下である場合、良好であると評価した。 [Evaluation of sensitivity]
A film having a film thickness of 75 nm was formed from a photoresist composition on a 12-inch silicon wafer on which a lower antireflection film (ARC66, manufactured by Nissan Chemical Industries, Ltd.) was formed, and soft baking (SB) was performed at 120 ° C. for 60 seconds. Next, this film was patterned using an ArF excimer laser immersion exposure apparatus (“NSR S610C”, manufactured by NIKON) with a pattern of 46 nm lines and 92 nm pitches under the conditions of NA = 1.3, ratio = 0.800, Annular. It exposed through the mask pattern for formation. After the exposure, each photoresist composition was post-baked (PEB) at 100 ° C. for 60 seconds. Thereafter, the resist film was developed with a 2.38 mass% tetramethylammonium hydroxide aqueous solution, washed with water, and dried to form a positive resist pattern. At this time, the exposure amount at which the portion exposed through the mask pattern for pattern formation of 46 nm lines and 92 nm pitches forms a line width of 46 nm was defined as the optimum exposure amount (Eop). This optimum exposure amount was defined as sensitivity (mJ / cm 2 ). Note that a scanning electron microscope (Hitachi High-Technologies Corporation, CG4000) was used for length measurement. When the sensitivity was 50 (mJ / cm 2 ) or less, it was evaluated as good.
上記Eopにて92nmピッチにおけるライン幅のターゲットサイズを、43nmライン、44nmライン、45nmライン、46nmライン、47nmライン、48nmライン、49nmラインとするパターンをそれぞれ用い、ピッチ92nmのLSパターンを形成し、レジスト膜に形成されたライン幅を測長SEM(日立社、CG4000)にて測定した。このとき、ターゲットサイズ(nm)を横軸に、各マスクパターンを用いてレジスト膜に形成されたライン幅(nm)を縦軸にプロットしたときの直線の傾きをMEEFとして算出した。その値が1に近いほどマスク再現性が良好であり、更にMEEFの値が低い程、マスク作成コストを低減できる。結果を表2に合わせて示す。 [MEEF]
In the above Eop, a pattern having a line width target size at a 92 nm pitch of 43 nm line, 44 nm line, 45 nm line, 46 nm line, 47 nm line, 48 nm line, 49 nm line is used to form an LS pattern with a pitch of 92 nm, The line width formed in the resist film was measured with a length measuring SEM (Hitachi, CG4000). At this time, the slope of the straight line when the target size (nm) was plotted on the horizontal axis and the line width (nm) formed on the resist film using each mask pattern was plotted on the vertical axis was calculated as MEEF. The closer the value is to 1, the better the mask reproducibility, and the lower the MEEF value, the lower the mask production cost. The results are shown in Table 2.
上記Eopにて形成された線幅46nmのラインを、日立社の測長SEM「CG4000」を用い、パターン上部から観察し、任意の10点において線幅を測定した。線幅の測定値の3シグマ値(ばらつき)をLWR(nm)とした。このLWRの値が6.2nm以下であれば、形成されたパターン形状が良好であると評価した。 [Line Width Roughness (LWR)]
A line having a line width of 46 nm formed by the above Eop was observed from the upper part of the pattern using a Hitachi SEM “CG4000”, and the line width was measured at arbitrary 10 points. The 3-sigma value (variation) of the measured line width was defined as LWR (nm). If the value of this LWR was 6.2 nm or less, it was evaluated that the formed pattern shape was good.
上記感度の評価における最適露光量(Eop)にて、45nmのライン・150nmピッチで解像されるパターン寸法が、マスクの設計寸法の±10%以内となる場合のフォーカスの振れ幅をDOF(nm)とした。 [Depth Of Focus (DOF)]
When the pattern size resolved with a 45 nm line and 150 nm pitch is within ± 10% of the mask design size at the optimum exposure dose (Eop) in the sensitivity evaluation, DOF (nm ).
[実施例18、19及び比較例4]
実施例1~2及び比較例1で用いた各フォトレジスト組成物を用いて表2に示す条件で下記の各評価をおこなった。 <Evaluation by electron beam>
[Examples 18 and 19 and Comparative Example 4]
The following evaluations were performed under the conditions shown in Table 2 using the photoresist compositions used in Examples 1 and 2 and Comparative Example 1.
東京エレクトロン社製の「クリーントラックACT-8」内で、シリコンウエハー上に各組成物溶液をスピンコートした後、表3に示す条件でPB(加熱処理)を行い、膜厚60nmのレジスト被膜を形成した。その後、簡易型の電子線描画装置(日立製作所社製、型式「HL800D」、出力;50KeV、電流密度;5.0アンペア/cm2)を用いてレジスト被膜に電子線を照射した。電子線の照射後、表3に示す条件でPEBを行った。その後、2.38%テトラメチルアンモニウムヒドロキシド水溶液を用い、23℃で1分間、パドル法により現像した後、純水で水洗し、乾燥して、レジストパターンを形成した。このようにして形成したレジストについて下記項目の評価を行った。評価結果を表3に併記する。 [Evaluation of photoresist composition]
Each composition solution was spin-coated on a silicon wafer in “Clean Track ACT-8” manufactured by Tokyo Electron Co., Ltd., and then PB (heat treatment) was performed under the conditions shown in Table 3 to form a resist film having a film thickness of 60 nm. Formed. Thereafter, the resist film was irradiated with an electron beam using a simple electron beam drawing apparatus (manufactured by Hitachi, Ltd., model “HL800D”, output: 50 KeV, current density: 5.0 amperes / cm 2 ). After the electron beam irradiation, PEB was performed under the conditions shown in Table 3. Thereafter, using a 2.38% tetramethylammonium hydroxide aqueous solution, development was carried out at 23 ° C. for 1 minute by the paddle method, followed by washing with pure water and drying to form a resist pattern. The following items were evaluated for the resist thus formed. The evaluation results are also shown in Table 3.
線幅150nmのライン部と、隣り合うライン部によって形成される間隔が150nmのスペース部(即ち、溝)と、からなるパターン〔いわゆる、ライン・アンド・スペースパターン(1L1S)〕を1対1の線幅に形成する露光量を最適露光量とし、この最適露光量により感度を評価した。なお、図1は、ライン・アンド・スペースパターンの形状を模式的に示す平面図である。また、図2は、ライン・アンド・スペースパターンの形状を模式的に示す断面図である。但し、図1及び図2で示す凹凸は、実際より誇張している。 (1) Sensitivity (L / S)
A pattern [a so-called line-and-space pattern (1L1S)] composed of a line portion having a line width of 150 nm and a space portion (that is, a groove) having an interval of 150 nm formed by adjacent line portions is 1: 1. The exposure amount formed in the line width was set as the optimum exposure amount, and the sensitivity was evaluated based on the optimum exposure amount. FIG. 1 is a plan view schematically showing the shape of a line and space pattern. FIG. 2 is a cross-sectional view schematically showing the shape of the line and space pattern. However, the unevenness shown in FIGS. 1 and 2 is exaggerated from the actual.
設計線幅150nmのライン・アンド・スペースパターン(1L1S)のラインパターンを、半導体用走査電子顕微鏡(高分解能FEB測長装置、商品名「S-9220」、日立製作所社製)にて観察した。観察された形状について、図1及び図2に示すように、シリコンウエハー1上に形成したレジスト膜のライン部2の横側面2aに沿って生じた凹凸の最も著しい箇所における線幅と、設計線幅150nmとの差「ΔCD」を、CD-SEM(日立ハイテクノロジーズ社製、「S-9220」)にて測定することにより、ナノエッジラフネスを評価した。 (2) Nano-edge roughness Line-and-space pattern (1L1S) with a design line width of 150 nm is scanned with a scanning electron microscope for semiconductors (high resolution FEB measuring device, trade name “S-9220”, manufactured by Hitachi, Ltd.) ). With respect to the observed shape, as shown in FIG. 1 and FIG. 2, the line width and the design line at the most conspicuous portion of the unevenness generated along the
ライン・アンド・スペースパターン(1L1S)について、最適露光量により解像されるラインパターンの最小線幅(nm)を解像度とした。 (3) Resolution (L / S)
For the line-and-space pattern (1L1S), the minimum line width (nm) of the line pattern resolved with the optimum exposure dose was taken as the resolution.
2;レジストパターン
2a;レジストパターンの横側面 DESCRIPTION OF
The photoresist composition of the present invention is suitably used in the formation of resist patterns in the lithography process of various electronic devices such as semiconductor devices and liquid crystal devices.
Claims (11)
- [A]酸発生基を有する重合体、並びに
[B]ラクトン構造、環状カーボネート構造、スルトン構造及び脂環構造からなる群より選択される少なくとも1種の構造を有する酸発生剤
を含有するフォトレジスト組成物。 [A] a polymer having an acid generating group, and [B] a photoresist containing an acid generator having at least one structure selected from the group consisting of a lactone structure, a cyclic carbonate structure, a sultone structure and an alicyclic structure Composition. - [B]酸発生剤がラクトン構造及びスルトン構造からなる群より選択される少なくとも1種の構造を有する請求項1に記載のフォトレジスト組成物。 [B] The photoresist composition according to claim 1, wherein the acid generator has at least one structure selected from the group consisting of a lactone structure and a sultone structure.
- [A]重合体が、下記式(1)で表される構造単位(I)及び下記式(2)で表される構造単位(II)からなる群より選択される少なくとも1種の構造単位を含む請求項1に記載のフォトレジスト組成物。
式(2)中、Rp3は、水素原子、フッ素原子、トリフルオロメチル基又は炭素数1~3のアルキル基である。Rp4、Rp5及びRp6は、それぞれ独立して、炭素数1~10の有機基である。mは、0~3の整数である。mが2以上の場合、複数のRp4は、それぞれ同一でも異なっていてもよい。Aは、単結合、炭素数1~10のアルカンジイル基、炭素数2~10のアルキレンオキシ基又は炭素数6~10のアリーレン基である。X-は、スルホネートアニオン、カルボキシレートアニオン又はアミドアニオンである。) [A] The polymer comprises at least one structural unit selected from the group consisting of the structural unit (I) represented by the following formula (1) and the structural unit (II) represented by the following formula (2): The photoresist composition of claim 1 comprising.
In the formula (2), R p3 is a hydrogen atom, a fluorine atom, a trifluoromethyl group or an alkyl group having 1 to 3 carbon atoms. R p4 , R p5 and R p6 are each independently an organic group having 1 to 10 carbon atoms. m is an integer of 0 to 3. When m is 2 or more, the plurality of R p4 may be the same or different. A is a single bond, an alkanediyl group having 1 to 10 carbon atoms, an alkyleneoxy group having 2 to 10 carbon atoms, or an arylene group having 6 to 10 carbon atoms. X − is a sulfonate anion, a carboxylate anion or an amide anion. ) - [A]重合体が上記式(1)で表される構造単位(I)を含み、上記式(1)のM+が下記式(3)で表される請求項3に記載のフォトレジスト組成物。
- [A]重合体が上記式(1)で表される構造単位(I)を含み、上記式(1)のM+が下記式(4)で表される請求項3に記載のフォトレジスト組成物。
- 上記Rp10~Rp12のうち、少なくともひとつが下記式(4-1)又は下記式(4-2)で表される基である請求項5に記載のフォトレジスト組成物。
-OSO2-Rx・・・(4-1)
-SO2-Rx・・・(4-2)
(式(4-1)及び(4-2)中、Rxは、上記式(4)と同義である。) 6. The photoresist composition according to claim 5, wherein at least one of R p10 to R p12 is a group represented by the following formula (4-1) or the following formula (4-2).
—OSO 2 —R x (4-1)
—SO 2 —R x (4-2)
(In formulas (4-1) and (4-2), R x has the same meaning as in formula (4) above.) - [A]重合体が上記式(2)で表される構造単位(II)を含み、上記式(2)のX-が下記式(5)で表される請求項3に記載のフォトレジスト組成物。
Rp13-SO3 -・・・(5)
(式(5)中、Rp13は、フッ素原子を有する1価の有機基である。) [A] The photoresist composition according to claim 3, wherein the polymer comprises a structural unit (II) represented by the above formula (2), and X − in the above formula (2) is represented by the following formula (5): object.
R p13 —SO 3 — (5)
(In formula (5), R p13 is a monovalent organic group having a fluorine atom.) - [A]重合体が、下記式(6)で表される構造単位(III)をさらに含む請求項1に記載のフォトレジスト組成物。
- [A]重合体が、ラクトン構造を有する構造単位、環状カーボネート構造を有する構造単位及びスルトン構造を有する構造単位からなる群より選択される少なくとも1種の構造単位(IV)をさらに含む請求項1に記載のフォトレジスト組成物。 [A] The polymer further comprises at least one structural unit (IV) selected from the group consisting of a structural unit having a lactone structure, a structural unit having a cyclic carbonate structure, and a structural unit having a sultone structure. The photoresist composition described in 1.
- [C]酸拡散制御剤をさらに含有する請求項1に記載のフォトレジスト組成物。 [C] The photoresist composition according to claim 1, further comprising an acid diffusion controller.
- [C]酸拡散制御剤が光崩壊性塩基である請求項10に記載のフォトレジスト組成物。
[C] The photoresist composition according to claim 10, wherein the acid diffusion controlling agent is a photodegradable base.
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