WO2013013588A1 - Chamber device and plasma processing apparatus having same - Google Patents

Chamber device and plasma processing apparatus having same Download PDF

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Publication number
WO2013013588A1
WO2013013588A1 PCT/CN2012/078805 CN2012078805W WO2013013588A1 WO 2013013588 A1 WO2013013588 A1 WO 2013013588A1 CN 2012078805 W CN2012078805 W CN 2012078805W WO 2013013588 A1 WO2013013588 A1 WO 2013013588A1
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WO
WIPO (PCT)
Prior art keywords
chamber
carrier
carrier unit
wafer
radio frequency
Prior art date
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PCT/CN2012/078805
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French (fr)
Chinese (zh)
Inventor
张风港
Original Assignee
北京北方微电子基地设备工艺研究中心有限责任公司
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Publication of WO2013013588A1 publication Critical patent/WO2013013588A1/en

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Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01JELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
    • H01J37/00Discharge tubes with provision for introducing objects or material to be exposed to the discharge, e.g. for the purpose of examination or processing thereof
    • H01J37/32Gas-filled discharge tubes
    • H01J37/32009Arrangements for generation of plasma specially adapted for examination or treatment of objects, e.g. plasma sources
    • H01J37/32082Radio frequency generated discharge
    • H01J37/32091Radio frequency generated discharge the radio frequency energy being capacitively coupled to the plasma
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C14/00Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
    • C23C14/22Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the process of coating
    • C23C14/50Substrate holders
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C14/00Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
    • C23C14/22Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the process of coating
    • C23C14/56Apparatus specially adapted for continuous coating; Arrangements for maintaining the vacuum, e.g. vacuum locks
    • C23C14/564Means for minimising impurities in the coating chamber such as dust, moisture, residual gases
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01JELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
    • H01J37/00Discharge tubes with provision for introducing objects or material to be exposed to the discharge, e.g. for the purpose of examination or processing thereof
    • H01J37/32Gas-filled discharge tubes
    • H01J37/32431Constructional details of the reactor
    • H01J37/32532Electrodes
    • H01J37/32568Relative arrangement or disposition of electrodes; moving means

Definitions

  • Chamber device and plasma processing apparatus having the same
  • the present invention relates to a chamber device and a plasma processing apparatus having the same. Background technique
  • plasma devices have been widely used in manufacturing manufacturing processes for integrated circuits (IC) or photovoltaic (PV) products.
  • IC integrated circuits
  • PV photovoltaic
  • the flat-plate plasma enhanced chemical vapor deposition (PECVD) equipment used in the manufacturing process of photovoltaic products is mainly divided into direct method and indirect method. Both devices are carried by flat-plate carrier. Place the silicon wafer.
  • PECVD plasma enhanced chemical vapor deposition
  • the indirect method carrier board is not grounded, only plays a role of transmission, the electrode plate is connected to high frequency or microwave, and the ion discharge space is combined into an anti-reflection film and deposited on the surface of the silicon wafer by diffusion.
  • the indirect method is mostly a lower coating method. When the film is coated, the silicon wafer is placed on the top of the chamber, the plasma source is below, and the film formation surface is facing downward.
  • the equipment has relatively high productivity, it can only achieve surface passivation, so the limitation is A further increase in short-circuit current.
  • the carrier of the direct method is located between the upper and lower electrodes, or directly grounded as the lower plate, and the upper electrode is connected to the intermediate frequency or the radio frequency to form a plasma between the upper electrode and the carrier.
  • the direct method has a higher short-circuit current and a relatively dense film formation than the indirect method, the direct method is used to ground the carrier plate, and the film-forming surface faces upward, which is generated during the process. Particles, as well as particles that peel off the upper electrode after prolonged operation, can fall onto the film-forming surface, affecting the appearance and quality of the cell.
  • FIG 4 is a schematic diagram of a flat-plate direct-coating PECVD equipment commonly used in the production of crystalline silicon solar cells.
  • the process gas enters the chamber through the air inlet hole on the upper plate 210', the RF power source 900' supplies energy to the inside of the chamber through the upper plate 210', and the lower plate 300' is directly grounded as a carrier of the wafer, or may be additionally Connected to a radio frequency power source (not shown), an RF electric field is generated between the upper plate 210' and the lower plate 300' to excite the process gas into a plasma, thereby aligning the crystal placed on the lower plate 300'.
  • the sheet is subjected to plasma treatment, and the reacted gas is discharged outside the chamber through the exhaust port 400'.
  • the present invention aims to solve at least one of the above technical problems.
  • Another object of the present invention is to provide a plasma processing apparatus.
  • a chamber device includes: a chamber body, wherein the chamber body defines a chamber; n radio frequency electrode plates, each of which is disposed obliquely with respect to a horizontal direction Inside the chamber and insulated from the chamber body; and a carrier unit, the carrier unit is grounded and includes n carrier plates, the carrier is disposed in the chamber and the number thereof is opposite to the RF electrode plate The number of the carrier plates is corresponding to and substantially parallel to the RF electrode plates, and each of the carrier plates has a wafer bearing surface opposite to the corresponding RF electrode plates and used for carrying the wafers.
  • n is an integer greater than or equal to 1.
  • the n carrier plates form the carrier unit around the circumferential direction of the chamber, and the carrier unit has a hollow frame structure.
  • the carrier unit and the chamber body have a trapezoidal annular structure or a rectangular annular structure in a direction parallel to the central axis of the chamber.
  • a fixing member for fixing the wafer is provided on the wafer carrying surface of each of the carrier plates.
  • one end of the fixing member adjacent to the carrier plate is provided with a sloped surface.
  • the chamber apparatus of the embodiments of the present invention may further include a transmission disposed within the chamber, the transmission being located below the carrier unit for moving the carrier unit into and out of the chamber.
  • the transmission device includes: a transmission shaft, the transmission shaft is disposed in the chamber, and two ends of the transmission shaft respectively extend to the outside of the cavity; a magnetic fluid bearing, the magnetic fluid bearing is separately provided At both ends of the transmission shaft for rotatably supporting the transmission shaft and sealing the transmission shaft and the chamber body; a transmission wheel, the transmission wheel is mounted on the transmission shaft and supported The carrier unit; and a driving device coupled to the drive shaft to drive the drive shaft and the transmission wheel to rotate together to move the carrier unit into and out of the chamber.
  • the number of the RF electrode plates and the carrier plates are each 2 .
  • the first side wall of the chamber body is provided with a first opening
  • the second side wall of the chamber body is provided with a second opening
  • the first opening is covered by the first side cover.
  • the second opening is covered by the second side cover, wherein the first RF electrode plate is disposed in the first side cover and insulated from the first side cover by a first isolation pad, and the second RF electrode plate is disposed
  • the second side cover is insulated within the second side cover and by the second spacer.
  • first side cover is pivotable relative to the chamber body to open and close the first opening
  • second side cover is pivotable relative to the chamber body to open and close Said second opening
  • a plasma processing apparatus includes: a chamber device which is a chamber device according to the above embodiments of the present invention; a radio frequency power source, the radio frequency a power source is connected to each of the RF electrode plates in the chamber device; and n heating elements, n is an integer greater than or equal to 1, the number of the heating elements being the same as the number of the RF electrode plates, the heating element Corresponding to the RF electrode plate - and disposed on the outside of the RF electrode plate corresponding thereto.
  • the plasma processing apparatus of the embodiment of the present invention further includes a grounding member mounted on an outer surface of the top and bottom walls of the chamber body and extending into the chamber for respectively loading the load The top and bottom walls of the panel unit are grounded.
  • the plasma processing apparatus of the embodiment of the present invention is a PECVD apparatus.
  • FIG. 1 is a schematic view showing a mounted state of a plasma processing apparatus according to an embodiment of the present invention
  • FIG. 2 is a schematic exploded view of a plasma processing apparatus according to an embodiment of the present invention
  • FIG. 3 is a plasma processing apparatus according to an embodiment of the present invention. Partial schematic view of the wafer carrying surface of the second carrier of the carrier unit in the middle; and
  • FIG. 4 is a schematic structural view of a conventional plasma processing apparatus. detailed description
  • connection In the description of the present invention, it should be noted that the terms “installation”, “connected”, and “connected” are to be understood broadly, and may be fixed or detachable, for example, unless otherwise explicitly defined and defined. Connected, or connected in one piece; can be directly connected, indirectly connected through an intermediate medium, or connected inside the two elements.
  • the specific meaning of the above terms in the present invention can be understood in a specific case by those skilled in the art.
  • the chamber device according to an embodiment of the present invention may be, for example, a chamber device in a plasma processing apparatus.
  • the chamber device may include: a chamber body defining a chamber in the chamber; and n electrode plates connected to the RF power source (hereinafter referred to as RF electrode plates) are disposed in the chamber.
  • An RF electrode plate is insulated from the chamber body and disposed obliquely with respect to a horizontal direction (for example, perpendicular to a horizontal plane or at an angle to a horizontal plane); and a carrier unit that is grounded and includes n carrier plates,
  • the carrier is disposed in the chamber and has the same number as the number of the radio frequency electrode plates, and the carrier plate corresponds to the radio frequency electrode plate, and each of the carrier plate bearing surfaces, wherein n is an integer greater than or equal to 1.
  • the chamber device provided by the embodiment of the invention since the RF electrode plate and the carrier plate are both inclined with respect to the horizontal direction, the particles generated during the process and the RF electrode plate after long-term operation can be significantly reduced or even completely avoided.
  • the deposited particles are peeled off onto the wafer carrying surface of the carrier to avoid contamination of the wafer, which in turn can significantly improve the quality of the processed wafer.
  • n is an integer greater than 1
  • the entire chamber device structure is more compact, and thus is substantially the same as compared with the existing chamber device. In the case of an area, the chamber device provided by the embodiment of the present invention can significantly increase the productivity.
  • the chamber device provided by the embodiment of the present invention is more compact and more convenient to maintain in the case of the same capacity as compared with the prior art.
  • the n carrier plates form the carrier unit around the circumferential direction of the chamber, and the carrier unit has a hollow frame structure, thereby reducing the use as a ground electrode.
  • the heat capacity of the carrier unit simultaneously reduces the weight of the device.
  • the carrier unit and the chamber body have a trapezoidal annular structure or a rectangular annular structure in a direction parallel to a central axis of the chamber.
  • the carrier plate is disposed obliquely to the bottom edge of the chamber (i.e., horizontally), preferably such that the carrier plate is at an angle of between 85 and 90 degrees from the bottom edge of the chamber.
  • the carrier is perpendicular to the bottom edge of the chamber.
  • a fixing member for fixing the wafer is provided on the wafer bearing surface of each of the carrier plates.
  • one end of the fixing member adjacent to the carrier is provided with a slope.
  • the chamber device provided by the embodiment of the present invention further includes a transmission device disposed in the chamber, the transmission device being located below the carrier unit for moving the carrier unit into and out of the chamber .
  • the transmission device may include: a transmission shaft, the transmission shaft is disposed in the chamber, and two ends of the transmission shaft respectively extend to the outside of the cavity; a magnetic fluid bearing, the magnetic fluid bearing is separately provided At both ends of the transmission shaft for rotatably supporting the transmission shaft and sealing the transmission shaft and the chamber body; a transmission wheel, the transmission wheel is mounted on the transmission shaft and supported The carrier unit; and a driving device coupled to the drive shaft to drive the drive shaft and the transmission wheel to rotate together to move the carrier unit into and out of the chamber.
  • the carrier unit can be conveniently moved into and out of the chamber while achieving a seal within the chamber.
  • the chamber device includes a chamber body 100, a first RF electrode plate 210, a second RF electrode plate 220, and a carrier unit 300.
  • a chamber C is defined within the chamber body 100.
  • the first RF electrode plate 210 and the second RF electrode plate 220 are respectively disposed on the first side in the lateral direction of the chamber body 100 (ie, the left side of FIG. 1) And the second side (ie, the right side of FIG. 1) and exposed to the chamber C, the first RF electrode plate 210 and the second RF electrode plate 220 are insulated from the chamber body 100, respectively.
  • the carrier unit 300 is disposed in the chamber C to serve as a ground electrode plate, and the carrier unit 300 has a first carrier plate disposed opposite to the first RF electrode plate 210 and the second RF electrode plate 220, respectively, for carrying the wafer 409.
  • the wafer carrying surface 310 and the wafer carrying surface 320 of the second carrier are respectively disposed on the first side in the lateral direction of the chamber body 100 (ie, the left side of FIG. 1)
  • the second side ie, the right side of FIG. 1
  • the carrier unit 300 is disposed in the chamber C to
  • the first RF electrode plate 210 and the second RF electrode plate 220 are respectively disposed on the first side and the second side in the lateral direction of the chamber body 100 (ie, the first RF electrode plate)
  • the 210 and the second RF electrode plate 220 are not in the horizontal plane, and the first of the first RF electrode plate 210 and the second RF electrode plate 220, which serves as the ground electrode, is used to carry the wafer 409.
  • the wafer carrying surface 310 of one carrier and the wafer carrying surface 320 of the second carrier are also not in a horizontal plane (for example, perpendicular to a horizontal plane or at an angle to a horizontal plane), which can significantly reduce or even completely avoid particles generated during the process, And after the long-term operation, the particles deposited on the first RF electrode plate 210 and the second RF electrode plate 220 are peeled off to the surface of the wafer 409, and the structural design is such that most or even all of the particles are dropped to the bottom of the chamber C, so that the particles can be significantly The quality of the processed wafer 409 is improved.
  • the entire chamber device structure is more compact, and thus can be compared with the existing chamber device under substantially the same floor space. Significantly increase production capacity. In addition, with the same capacity, the equipment is more compact and easier to maintain.
  • the carrier unit 300 may be a hollow frame.
  • the carrier unit 300 and the chamber body 100 have a trapezoidal annular structure (as shown in FIGS. 1 and 2) or a rectangular annular structure in a direction parallel to the central axis of the chamber. (Not shown. At this time, the first carrier and the second carrier of the carrier unit 300 are perpendicular to the horizontal plane).
  • the angle between the side of the trapezoidal annular section and the bottom edge is between 85 and 90, whereby the particles falling on the surface of the wafer 409 can be greatly reduced, and the wafer 409 can also be gravity-receiving. Keeping in close contact with the respective wafer bearing surfaces of the carrier unit 300 (ie, the grounding plate), Thereby, it is beneficial to improve the process quality of the wafer.
  • a first opening is disposed on a first side of the chamber body 100, and a second opening is disposed on a second side of the chamber body 100, the first opening Covered by the first side cover 110, the second opening is covered by the second side cover 120, wherein the first RF electrode plate 210 is disposed in the first side cover 110 and passes through the first isolation pad 410 and the first side cover
  • the first RF electrode plate 220 is disposed in the second side cover 120 and insulated from the second side cover 120 by the second isolation pad 420. Therefore, as shown in FIG. 2, when the maintenance of the first RF electrode plate 210 and the second RF electrode plate 220 is required, the first side cover 110 and the second side cover 120 need to be opened separately for maintenance. Make maintenance more convenient.
  • first side cover 110 is pivotable relative to the chamber body 100 to open and close the first opening
  • second side cover 120 is pivotable relative to the chamber body 100 to open and close the second opening . Therefore, during maintenance, the first side cover 110 and the second side cover 120 need not be detached, but only need to be pivoted relative to the chamber body 100 (for example, around the first side cover 110 and the second side cover). One end of 120 is rotated downward to the outside, or upward to the outside, so that the operation is more convenient.
  • first spacer 410 and the second spacer 420 may be, for example, an insulating material such as ceramics or resin.
  • a fixing member 500 for fixing the wafer 409 is respectively disposed on the wafer carrying surface 310 of the first carrier of the carrier unit 300 and the wafer carrying surface 320 of the second carrier, as shown in FIG. Shown. Further, one end of the support member 500 adjacent to the wafer carrying surface 320 of the second carrier is provided with a slope 501 for maintaining good contact with the wafer 409. Thereby, the wafer 409 can be better brought into contact with the carrier unit 300, thereby improving the stability of the wafer 409 during transport and improving the quality of the film forming process of the wafer 409.
  • the chamber device further includes a transmission device 600 disposed within the chamber C.
  • the transmission 600 is located below the carrier unit 300 for moving the carrier unit 300 into and out of the chamber.
  • the transmission 600 includes a drive shaft 610,
  • the magnetic fluid bearing 620 drives the wheel 630 and a drive (not shown).
  • the drive shaft 610 is disposed in the chamber C, and both ends of the drive shaft 610 extend outside the chamber C, respectively.
  • Magnetic fluid bearings 620 are respectively disposed at both ends of the drive shaft 610 for rotatably supporting the drive shaft 610 and sealing the drive shaft 610 and the chamber body 100.
  • the drive wheel 630 is mounted on the drive shaft 610 and supports the carrier unit 300. It is to be understood that a plurality of transmission wheels 630 may be provided for improving the stability of the carrier unit 300, such as the case of having two transmission wheels 630 in Fig. 1.
  • the drive unit is coupled to the drive shaft 610 to drive the drive shaft 610 and the drive wheel 620 to rotate together to move the carrier unit 300 into and out of the chamber C.
  • the carrier unit 300 can be easily moved into and out of the chamber while achieving the sealing in the chamber C.
  • a plasma processing apparatus according to an embodiment of the present invention will be described below with reference to FIG.
  • the plasma processing apparatus may be, for example, a PECVD apparatus.
  • a plasma processing apparatus includes a chamber device, a radio frequency power source 900, and a first heating element 710 and a second heating element 720.
  • the chamber device is the chamber device described with reference to any of the above embodiments.
  • a radio frequency power source 900 is coupled to the first radio frequency plate 210 and the second radio frequency electrode plate 220 in the chamber device to provide the power required for wafer processing.
  • the first heating element 710 is disposed outside the first RF electrode plate 210 and the second heating element 720 is disposed outside the second RF electrode plate 220.
  • a first heat insulation panel 810 for preventing external heat generated by the first heating element 710 from radiating outward is disposed outside the first heating element 710, and a second prevention element is disposed outside the second heating element 720.
  • the heat generated by the heating element 720 radiates outwardly from the second heat shield 820.
  • the first heating element 710 is disposed in the first side cover 110 adjacent to the first RF electrode plate 210 and located outside thereof (ie, away from the chamber C).
  • a first heat shield 810 is provided on one side of the first heating element 710.
  • the second heating element 720 The same structure can be used for the second heat insulating panel 820. Thereby, the heating efficiency can be further improved and the energy consumption can be reduced.
  • the plasma processing apparatus further includes a grounding component 350.
  • the grounding member 350 is mounted (eg, by a bellows 340) on the outer surfaces of the top and bottom walls of the chamber body 100 and extends into the chamber for respectively placing the top and bottom of the carrier unit 300 The wall is grounded.
  • both the vacuum seal between the grounding member 350 and the chamber body 100 is achieved by the bellows 340, while linear movement of the grounding member 350 is achieved in response to the movement of the carrier unit 300 into and out of the carrier unit 300.
  • an air inlet and an air outlet are respectively disposed on the top wall and the bottom wall of the chamber body 100, and an air outlet may be disposed on the top wall of the chamber body 100 to be provided on the bottom wall thereof. Air port.
  • the top-down airflow or the bottom-up airflow is more advantageous for carrying away particles generated during wafer processing and particles that are peeled off on the radio frequency substrate due to long-term use.
  • the carrier unit 300 i.e., the ground electrode
  • the wafer 409 are introduced into the chamber C by a transmission.
  • the grounding member 350 is connected to the top and bottom walls of the carrier unit 300 by linear motion to ensure good grounding of the carrier unit 300.
  • the process gas enters the chamber C from the inlet port at a certain flow rate and finally exits the chamber C from the exhaust port.
  • the environment in the entire chamber is maintained at a desired temperature by the first heating element 710 and the second heating element 720, and the RF energy is separately loaded to the first RF electrode plate 210 and the second RF electrode plate by the RF power source 900.
  • the plasma processing apparatus has the advantages of high wafer processing quality, high productivity, and ease of maintenance, since the chamber apparatus described with reference to the above-described embodiment of the present invention is used.

Abstract

Proposed are a chamber device and a plasma processing apparatus having same. The chamber device comprises: a chamber body with a chamber defined therein; n radio frequency electrode plates, wherein each radio frequency electrode plate is slantwise provided inside the chamber relative to the horizontal direction and is insulated from the chamber body; a carrier plate unit connected to the ground and including n carrier plates, wherein the carrier plate is provided inside the chamber and the quantity thereof is the same as the quantity of the radio frequency electrode plates, the carrier plates and the radio frequency electrode plates are provided substantially in parallel in one-to-one correspondence, and each carrier plate has a wafer bearing surface provided opposite to the radio frequency electrode plate and used for bearing a wafer, wherein n is an integer greater than or equal to 1. The chamber device according to the present invention can significantly reduce or even completely avoid particles produced in the process and particles peeling off from the radio frequency electrode plates from dropping on the surface of the wafer after operating for a long time, and therefore, the quality of the processed wafer can be improved significantly. Moreover, the entire chamber device is compact in structure and has a high capacity.

Description

腔室装置及具有该腔室装置的等离子体处理设备 技术领域  Chamber device and plasma processing apparatus having the same
本发明涉及腔室装置及具有该腔室装置的等离子体处理设备。 背景技术  The present invention relates to a chamber device and a plasma processing apparatus having the same. Background technique
随着等离子体(Plasma )技术的不断发展, 等离子体装置已经被广泛地 应用于制造集成电路(IC )或光伏(PV )产品的制造工艺中。  With the continuous development of plasma technology, plasma devices have been widely used in manufacturing manufacturing processes for integrated circuits (IC) or photovoltaic (PV) products.
根据成膜方式的不同, 光伏产品制造过程中用到的平板式等离子体增强 化学气相沉积(PECVD )设备主要分为直接法和间接法两种, 这两种设备都 是通过平板式载板载置硅片。  According to the different film formation methods, the flat-plate plasma enhanced chemical vapor deposition (PECVD) equipment used in the manufacturing process of photovoltaic products is mainly divided into direct method and indirect method. Both devices are carried by flat-plate carrier. Place the silicon wafer.
其中, 间接法的载板不接地,只起到传输作用, 电极板接高频或者微波, 离子放电空间中就结合成减反膜并由扩散作用沉积在硅片表面上。 间接法多 为下镀膜方式,镀膜时硅片放在腔室顶部, 等离子体源在下面, 成膜面朝下, 这种设备虽然产能相对较高, 但由于只能实现表面钝化, 所以限制了短路电 流的进一步提升。  Among them, the indirect method carrier board is not grounded, only plays a role of transmission, the electrode plate is connected to high frequency or microwave, and the ion discharge space is combined into an anti-reflection film and deposited on the surface of the silicon wafer by diffusion. The indirect method is mostly a lower coating method. When the film is coated, the silicon wafer is placed on the top of the chamber, the plasma source is below, and the film formation surface is facing downward. Although the equipment has relatively high productivity, it can only achieve surface passivation, so the limitation is A further increase in short-circuit current.
直接法的载板位于上下电极之间, 或直接接地作为下极板, 上电极接中 频或者射频, 在上电极和载板之间形成等离子体。 虽然直接法相对于间接法 而言其短路电流较高从而成膜相对更致密, 但直接法为了使载板接地, 都是 釆用上镀膜的方式, 成膜表面朝上, 在工艺过程中产生的颗粒、 以及长时间 运行后上电极剥落的颗粒会掉落到成膜表面上, 影响电池片的外观和质量。  The carrier of the direct method is located between the upper and lower electrodes, or directly grounded as the lower plate, and the upper electrode is connected to the intermediate frequency or the radio frequency to form a plasma between the upper electrode and the carrier. Although the direct method has a higher short-circuit current and a relatively dense film formation than the indirect method, the direct method is used to ground the carrier plate, and the film-forming surface faces upward, which is generated during the process. Particles, as well as particles that peel off the upper electrode after prolonged operation, can fall onto the film-forming surface, affecting the appearance and quality of the cell.
图 4为目前晶硅太阳能电池生产中常用的平板式直接法上镀膜 PECVD 设备示意图。 工艺气体通过上极板 210'上的进气孔进入腔室内部, 射频电源 900'通过上极板 210'向腔室内部提供能量, 下极板 300'作为晶片的载体直接 接地, 也可另接射频电源(图中未示出 ), 在上极板 210'和下极板 300'之间产 生射频电场以将工艺气体激发成等离子体, 从而对放置于下极板 300'上的晶 片进行等离子体处理, 反应后的气体通过排气口 400'排出腔室外。 Figure 4 is a schematic diagram of a flat-plate direct-coating PECVD equipment commonly used in the production of crystalline silicon solar cells. The process gas enters the chamber through the air inlet hole on the upper plate 210', the RF power source 900' supplies energy to the inside of the chamber through the upper plate 210', and the lower plate 300' is directly grounded as a carrier of the wafer, or may be additionally Connected to a radio frequency power source (not shown), an RF electric field is generated between the upper plate 210' and the lower plate 300' to excite the process gas into a plasma, thereby aligning the crystal placed on the lower plate 300'. The sheet is subjected to plasma treatment, and the reacted gas is discharged outside the chamber through the exhaust port 400'.
根据上述现有的平板式直接法上镀膜 PECVD设备, 在镀膜处理过程中 产生的颗粒、 以及长时间运行后上电极剥落的颗粒会掉落到电池片的成膜表 面上, 从而影响电池片的外观和质量。 此外, 为了获得较大的产能, 一般需 要在载板上放置几十甚至上百片太阳能电池片, 这将导致载板的面积较大, 进而导致设备占地面积较大, 维护困难。 而且, 受原材料与加工能力的限制, 载板与腔体不能无限制增大, 从而也就导致在产能的提高上存在上限。 发明内容  According to the above-mentioned conventional flat-plate direct-coating PECVD apparatus, particles generated during the coating process and particles peeled off by the upper electrode after long-term operation may fall onto the film-forming surface of the cell sheet, thereby affecting the cell sheet. Appearance and quality. In addition, in order to obtain a large capacity, it is generally required to place tens or even hundreds of solar cells on the carrier board, which will result in a large area of the carrier, which results in a large footprint and maintenance difficulties. Moreover, due to the limitation of raw materials and processing capacity, the carrier plate and the cavity cannot be increased indefinitely, which results in an upper limit on the increase in productivity. Summary of the invention
本发明旨在至少解决上述技术问题之一。  The present invention aims to solve at least one of the above technical problems.
为此, 本发明的一个目的在于提出一种产能高、 晶片处理品质高的腔室 装置。  Accordingly, it is an object of the present invention to provide a chamber apparatus having high productivity and high wafer processing quality.
本发明的另一个目的在于提出一种等离子体处理设备。  Another object of the present invention is to provide a plasma processing apparatus.
根据本发明实施例的腔室装置, 包括: 腔室本体, 所述腔室本体内限定 有腔室; n个射频电极板, 每一个所述射频电极板均相对于水平方向倾斜地 设置在所述腔室内且与所述腔室本体绝缘; 以及载板单元, 所述载板单元接 地并且包括 n个载板, 所述载板设置在所述腔室内且其数量与所述射频电极 板的数量相同, 所述载板与所述射频电极板——对应并大致平行设置, 且每 一个所述载板均具有同与之相对应的射频电极板相对设置且用于承载晶片的 晶片承载面, n为大于等于 1的整数。  A chamber device according to an embodiment of the present invention includes: a chamber body, wherein the chamber body defines a chamber; n radio frequency electrode plates, each of which is disposed obliquely with respect to a horizontal direction Inside the chamber and insulated from the chamber body; and a carrier unit, the carrier unit is grounded and includes n carrier plates, the carrier is disposed in the chamber and the number thereof is opposite to the RF electrode plate The number of the carrier plates is corresponding to and substantially parallel to the RF electrode plates, and each of the carrier plates has a wafer bearing surface opposite to the corresponding RF electrode plates and used for carrying the wafers. , n is an integer greater than or equal to 1.
其中, 所述 n个载板沿腔室的周向环绕形成所述载板单元, 所述载板单 元呈中空的框架结构。  Wherein, the n carrier plates form the carrier unit around the circumferential direction of the chamber, and the carrier unit has a hollow frame structure.
其中, 所述载板单元和所述腔室本体在平行于所述腔室中心轴的方向上 的截面呈梯形的环状结构或者呈矩形的环状结构。  Wherein, the carrier unit and the chamber body have a trapezoidal annular structure or a rectangular annular structure in a direction parallel to the central axis of the chamber.
其中, 在每一个所述载板的晶片承载面上均设有用于固定晶片的固定部 件。 其中 , 所述固定部件的与所述载板相邻的一端设有斜面。 Wherein, a fixing member for fixing the wafer is provided on the wafer carrying surface of each of the carrier plates. Wherein, one end of the fixing member adjacent to the carrier plate is provided with a sloped surface.
本发明实施例的腔室装置还可以包括设置在所述腔室内的传动装置, 所 述传动装置位于所述载板单元的下方用于将所述载板单元移入和移出所述腔 室。  The chamber apparatus of the embodiments of the present invention may further include a transmission disposed within the chamber, the transmission being located below the carrier unit for moving the carrier unit into and out of the chamber.
其中, 所述传动装置包括: 传动轴, 所述传动轴设在所述腔室内, 且所 述传动轴的两端分别延伸到所述腔室外面; 磁流体轴承, 所述磁流体轴承分 别设在所述传动轴的两端用于可旋转地支撑所述传动轴并将所述传动轴与所 述腔室本体之间密封; 传动轮, 所述传动轮安装在所述传动轴上且支撑所述 载板单元; 和驱动装置, 所述驱动装置与所述传动轴相连以驱动所述传动轴 和所述传动轮一起旋转从而将所述载板单元移入和移出所述腔室。  The transmission device includes: a transmission shaft, the transmission shaft is disposed in the chamber, and two ends of the transmission shaft respectively extend to the outside of the cavity; a magnetic fluid bearing, the magnetic fluid bearing is separately provided At both ends of the transmission shaft for rotatably supporting the transmission shaft and sealing the transmission shaft and the chamber body; a transmission wheel, the transmission wheel is mounted on the transmission shaft and supported The carrier unit; and a driving device coupled to the drive shaft to drive the drive shaft and the transmission wheel to rotate together to move the carrier unit into and out of the chamber.
本发明实施例的腔室装置中,所述射频电极板和载板各自的数量均为 2。 其中, 所述腔室本体的第一侧壁上设有第一开口, 所述腔室本体的第二 侧壁上设有第二开口, 所述第一开口由第一侧盖封盖, 所述第二开口由第二 侧盖封盖, 其中所述第一射频电极板设在第一侧盖内且通过第一隔离垫与所 述第一侧盖绝缘, 所述第二射频电极板设在第二侧盖内且通过第二隔离垫与 所述第二侧盖绝缘。  In the chamber device of the embodiment of the invention, the number of the RF electrode plates and the carrier plates are each 2 . The first side wall of the chamber body is provided with a first opening, and the second side wall of the chamber body is provided with a second opening, and the first opening is covered by the first side cover. The second opening is covered by the second side cover, wherein the first RF electrode plate is disposed in the first side cover and insulated from the first side cover by a first isolation pad, and the second RF electrode plate is disposed The second side cover is insulated within the second side cover and by the second spacer.
其中, 所述第一侧盖相对于所述腔室本体可枢转以打开和封闭所述第一 开口, 且所述第二侧盖相对于所述腔室本体可枢转以打开和封闭所述第二开 口。  Wherein the first side cover is pivotable relative to the chamber body to open and close the first opening, and the second side cover is pivotable relative to the chamber body to open and close Said second opening.
此外, 为了实现上述目的, 根据本发明第二方面实施例的等离子体处理 设备包括:腔室装置,所述腔室装置为根据本发明上述各实施例的腔室装置; 射频电源, 所述射频电源与所述腔室装置中的每一个射频电极板相连; 和 η 个加热元件, η为大于等于 1的整数, 所述加热元件的数量与所述射频电极 板的数量相同, 所述加热元件与所述射频电极板——对应并且设置在与之相 对应的射频电极板的外侧。  Further, in order to achieve the above object, a plasma processing apparatus according to an embodiment of the second aspect of the present invention includes: a chamber device which is a chamber device according to the above embodiments of the present invention; a radio frequency power source, the radio frequency a power source is connected to each of the RF electrode plates in the chamber device; and n heating elements, n is an integer greater than or equal to 1, the number of the heating elements being the same as the number of the RF electrode plates, the heating element Corresponding to the RF electrode plate - and disposed on the outside of the RF electrode plate corresponding thereto.
其中, 在每一个所述加热元件的外侧均设有防止加热元件产生的热量向 外辐射的隔热板。 Wherein, on the outer side of each of the heating elements, heat is prevented from being generated by the heating element External radiation insulation board.
本发明实施例的等离子体处理设备还包括接地部件, 所述接地部件分别 安装在所述腔室本体的顶壁和底壁的外表面上并延伸至所述腔室内用于分别 将所述载板单元的顶壁和底壁接地。  The plasma processing apparatus of the embodiment of the present invention further includes a grounding member mounted on an outer surface of the top and bottom walls of the chamber body and extending into the chamber for respectively loading the load The top and bottom walls of the panel unit are grounded.
本发明实施例的等离子体处理设备为 PECVD设备。  The plasma processing apparatus of the embodiment of the present invention is a PECVD apparatus.
本发明的附加方面和优点将在下面的描述中部分给出, 部分将从下面的 描述中变得明显, 或通过本发明的实践了解到。 附图说明  The additional aspects and advantages of the invention will be set forth in part in the description which follows. DRAWINGS
本发明的上述和 /或附加的方面和优点从结合下面附图对实施例的描述 中将变得明显和容易理解, 其中:  The above and/or additional aspects and advantages of the present invention will become apparent and readily understood from
图 1是根据本发明实施例的等离子体处理设备的安装状态示意图; 图 2是根据本发明实施例的等离子体处理设备的分解状态示意图; 图 3是根据本发明一个实施例的等离子体处理设备中的载板单元的第二 载板的晶片承载面的局部示意图; 和  1 is a schematic view showing a mounted state of a plasma processing apparatus according to an embodiment of the present invention; FIG. 2 is a schematic exploded view of a plasma processing apparatus according to an embodiment of the present invention; FIG. 3 is a plasma processing apparatus according to an embodiment of the present invention. Partial schematic view of the wafer carrying surface of the second carrier of the carrier unit in the middle; and
图 4是现有的等离子体处理设备的结构示意图。 具体实施方式  4 is a schematic structural view of a conventional plasma processing apparatus. detailed description
下面详细描述本发明的实施例, 所述实施例的示例在附图中示出, 其中 自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的 元件。 下面通过参考附图描述的实施例是示例性的, 仅用于解释本发明, 而 不能理解为对本发明的限制。  The embodiments of the present invention are described in detail below, and the examples of the embodiments are illustrated in the drawings, wherein the same or similar reference numerals are used to refer to the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the drawings are intended to be illustrative of the invention and are not to be construed as limiting.
在本发明的描述中, 需要理解的是, 术语"中心"、 "纵向"、 "横向"、 "上"、 "下"、 "前"、 "后"、 "左"、 "右"、 "竖直"、 "水平"、 "顶"、 "底 ""内"、 "外"等指示的 方位或位置关系为基于附图所示的方位或位置关系, 仅是为了便于描述本发 明和简化描述, 而不是指示或暗示所指的装置或元件必须具有特定的方位、 以特定的方位构造和操作, 因此不能理解为对本发明的限制。 此外, 术语"第 一"、 "第二 "仅用于描述目的, 而不能理解为指示或暗示相对重要性。 In the description of the present invention, it is to be understood that the terms "center", "vertical", "transverse", "upper", "lower", "previous", "rear", "left", "right", " The orientation or positional relationship of the indications "upright", "horizontal", "top", "bottom", "inside", "outside", etc. is based on the orientation or positional relationship shown in the drawings, for convenience of description of the present invention and simplification. Describe, or imply, that the device or component referred to must have a specific orientation, The construction and operation in a particular orientation are not to be construed as limiting the invention. Moreover, the terms "first" and "second" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
在本发明的描述中, 需要说明的是, 除非另有明确的规定和限定, 术语 "安装"、 "相连"、 "连接 "应做广义理解, 例如, 可以是固定连接, 也可以是可 拆卸连接, 或一体地连接; 可以是直接相连, 也可以通过中间媒介间接相连, 还可以是两个元件内部的连通。 对于本领域的普通技术人员而言, 可以具体 情况理解上述术语在本发明中的具体含义。  In the description of the present invention, it should be noted that the terms "installation", "connected", and "connected" are to be understood broadly, and may be fixed or detachable, for example, unless otherwise explicitly defined and defined. Connected, or connected in one piece; can be directly connected, indirectly connected through an intermediate medium, or connected inside the two elements. The specific meaning of the above terms in the present invention can be understood in a specific case by those skilled in the art.
需要理解的是, 根据本发明实施例的腔室装置例如可以是等离子体处理 设备中的腔室装置。  It is to be understood that the chamber device according to an embodiment of the present invention may be, for example, a chamber device in a plasma processing apparatus.
本发明实施例提供的腔室装置可以包括: 腔室本体, 该腔室本体内限定 有腔室; 在腔室内设置有 n个与射频电源相连的电极板(以下简称为射频电 极板 ) ,每一个射频电极板均与所述腔室本体绝缘且相对于水平方向倾斜设置 (例如垂直于水平面或与水平面呈一定角度); 以及载板单元,所述载板单元 接地并且包括 n个载板, 所述载板设置在所述腔室内且其数量与所述射频电 极板的数量相同, 所述载板与所述射频电极板——对应, 且每一个所述载板 片承载面, 其中, n为大于等于 1的整数。  The chamber device provided by the embodiment of the present invention may include: a chamber body defining a chamber in the chamber; and n electrode plates connected to the RF power source (hereinafter referred to as RF electrode plates) are disposed in the chamber. An RF electrode plate is insulated from the chamber body and disposed obliquely with respect to a horizontal direction (for example, perpendicular to a horizontal plane or at an angle to a horizontal plane); and a carrier unit that is grounded and includes n carrier plates, The carrier is disposed in the chamber and has the same number as the number of the radio frequency electrode plates, and the carrier plate corresponds to the radio frequency electrode plate, and each of the carrier plate bearing surfaces, wherein n is an integer greater than or equal to 1.
在本发明实施例提供的腔室装置中, 由于射频电极板和载板均相对于水 平方向倾斜设置,因而可以显著地减少乃至彻底避免工艺过程中产生的颗粒、 以及长时间运行后射频电极板上沉积的颗粒剥落至载板的晶片承载面上, 从 而避免晶片遭受污染, 进而可以显著改善处理后的晶片的质量。 而且, 当 n 为大于 1的整数时, 由于同时设有 n个射频电极和 n个载板, 整个腔室装置 结构更加紧凑, 因此相比于现有的腔室装置而言, 在大致相同的占地面积的 情况下, 本发明实施例提供的腔室装置能够显著地提高产能。 换言之, 本发 明实施例提供的腔室装置同现有技术相比, 在相同产能的情况下, 设备更紧 凑, 维护起来更加方便。 本发明实施例提供的腔室装置中, 所述 n个载板沿腔室的周向环绕形成 所述载板单元, 所述载板单元呈中空的框架结构, 以此降低用作接地电极的 载板单元的热容量同时实现设备的轻型化。 In the chamber device provided by the embodiment of the invention, since the RF electrode plate and the carrier plate are both inclined with respect to the horizontal direction, the particles generated during the process and the RF electrode plate after long-term operation can be significantly reduced or even completely avoided. The deposited particles are peeled off onto the wafer carrying surface of the carrier to avoid contamination of the wafer, which in turn can significantly improve the quality of the processed wafer. Moreover, when n is an integer greater than 1, since the n radio frequency electrodes and n carrier plates are simultaneously provided, the entire chamber device structure is more compact, and thus is substantially the same as compared with the existing chamber device. In the case of an area, the chamber device provided by the embodiment of the present invention can significantly increase the productivity. In other words, the chamber device provided by the embodiment of the present invention is more compact and more convenient to maintain in the case of the same capacity as compared with the prior art. In the chamber device provided by the embodiment of the present invention, the n carrier plates form the carrier unit around the circumferential direction of the chamber, and the carrier unit has a hollow frame structure, thereby reducing the use as a ground electrode. The heat capacity of the carrier unit simultaneously reduces the weight of the device.
可选地, 所述载板单元和所述腔室本体在平行于所述腔室中心轴的方向 上的截面呈梯形的环状结构或者呈矩形的环状结构。当呈梯形的环状结构时 , 载板与腔室的底边(即水平方向)倾斜设置, 优选使载板与腔室的底边得夹 角在 85°到 90°之间。 当呈矩形的环状结构时, 载板与腔室的底边相垂直。  Optionally, the carrier unit and the chamber body have a trapezoidal annular structure or a rectangular annular structure in a direction parallel to a central axis of the chamber. In the case of a trapezoidal annular structure, the carrier plate is disposed obliquely to the bottom edge of the chamber (i.e., horizontally), preferably such that the carrier plate is at an angle of between 85 and 90 degrees from the bottom edge of the chamber. When in a rectangular annular configuration, the carrier is perpendicular to the bottom edge of the chamber.
本发明实施例提供的腔室装置中, 在每一个所述载板的晶片承载面上均 设有用于固定晶片的固定部件。 优选地, 所述固定部件的与所述载板相邻的 一端设有斜面。 由此, 能够使晶片更好的与载板接触, 从而提高晶片在传输 过程中稳定性的同时有利于提高晶片表面成膜处理的品质。  In the chamber device provided by the embodiment of the present invention, a fixing member for fixing the wafer is provided on the wafer bearing surface of each of the carrier plates. Preferably, one end of the fixing member adjacent to the carrier is provided with a slope. Thereby, the wafer can be better contacted with the carrier, thereby improving the stability of the wafer during transport and improving the quality of the film forming process on the wafer surface.
本发明实施例提供的腔室装置中, 还包括设置在所述腔室内的传动装 置, 所述传动装置位于所述载板单元的下方用于将所述载板单元移入和移出 所述腔室。 并且所述传动装置可以包括: 传动轴, 所述传动轴设在所述腔室 内, 且所述传动轴的两端分别延伸到所述腔室外面; 磁流体轴承, 所述磁流 体轴承分别设在所述传动轴的两端用于可旋转地支撑所述传动轴并将所述传 动轴与所述腔室本体之间密封; 传动轮, 所述传动轮安装在所述传动轴上且 支撑所述载板单元; 和驱动装置, 所述驱动装置与所述传动轴相连以驱动所 述传动轴和所述传动轮一起旋转从而将所述载板单元移入和移出所述腔室。 借助于该传动装置, 可以在实现腔室内的密封的同时方便地将载板单元移入 和移出腔室。  The chamber device provided by the embodiment of the present invention further includes a transmission device disposed in the chamber, the transmission device being located below the carrier unit for moving the carrier unit into and out of the chamber . And the transmission device may include: a transmission shaft, the transmission shaft is disposed in the chamber, and two ends of the transmission shaft respectively extend to the outside of the cavity; a magnetic fluid bearing, the magnetic fluid bearing is separately provided At both ends of the transmission shaft for rotatably supporting the transmission shaft and sealing the transmission shaft and the chamber body; a transmission wheel, the transmission wheel is mounted on the transmission shaft and supported The carrier unit; and a driving device coupled to the drive shaft to drive the drive shaft and the transmission wheel to rotate together to move the carrier unit into and out of the chamber. By means of the transmission, the carrier unit can be conveniently moved into and out of the chamber while achieving a seal within the chamber.
下面参考图 1〜图 3描述根据本发明具体实施例的腔室装置。  A chamber device in accordance with an embodiment of the present invention will now be described with reference to Figs.
根据本发明实施例的腔室装置,包括腔室本体 100、第一射频电极板 210、 第二射频电极板 220以及载板单元 300。  The chamber device according to an embodiment of the present invention includes a chamber body 100, a first RF electrode plate 210, a second RF electrode plate 220, and a carrier unit 300.
具体而言, 腔室本体 100内限定有腔室 C。 第一射频电极板 210和第二 射频电极板 220分别设在腔室本体 100的横向上的第一侧 (即图 1的左侧) 和第二侧(即图 1的右侧 )且暴露到腔室 C内, 第一射频电极板 210和第二 射频电极板 220分别与腔室本体 100绝缘。 载板单元 300设在腔室 C内以用 作接地电极板, 载板单元 300具有分别与第一射频电极板 210和第二射频电 极板 220相对设置且用于承载晶片 409的第一载板的晶片承载面 310和第二 载板的晶片承载面 320。 Specifically, a chamber C is defined within the chamber body 100. The first RF electrode plate 210 and the second RF electrode plate 220 are respectively disposed on the first side in the lateral direction of the chamber body 100 (ie, the left side of FIG. 1) And the second side (ie, the right side of FIG. 1) and exposed to the chamber C, the first RF electrode plate 210 and the second RF electrode plate 220 are insulated from the chamber body 100, respectively. The carrier unit 300 is disposed in the chamber C to serve as a ground electrode plate, and the carrier unit 300 has a first carrier plate disposed opposite to the first RF electrode plate 210 and the second RF electrode plate 220, respectively, for carrying the wafer 409. The wafer carrying surface 310 and the wafer carrying surface 320 of the second carrier.
根据本发明上述实施例的腔室装置, 由于第一射频电极板 210和第二射 频电极板 220分别设在腔室本体 100的横向上的第一侧和第二侧 (即第一射 频电极板 210和第二射频电极板 220不处于水平面内),且与第一射频电极板 210和第二射频电极板 220分别对应的、 用作接地电极的载板单元 300的用 于承载晶片 409的第一载板的晶片承载面 310和第二载板的晶片承载面 320 也不处于水平面内(例如垂直于水平面或与水平面呈一定角度),可以显著地 减少乃至彻底避免工艺过程中产生的颗粒、 以及长时间运行后第一射频电极 板 210和第二射频电极板 220上沉积的颗粒剥落至晶片 409表面, 这种结构 设计使得上述颗粒大部分乃至全部掉落至腔室 C底部, 从而可以显著改善处 理后的晶片 409的质量。 此外, 由于同时设有第一射频电极 210和第二射频 电极 220, 整个腔室装置结构更加紧凑, 因此相比于现有的腔室装置而言, 在大致相同的占地面积的情况下能够显著地提高产能。 此外, 在相同产能的 情况下, 设备更紧凑, 维护起来更加方便。  According to the chamber device of the above embodiment of the present invention, since the first RF electrode plate 210 and the second RF electrode plate 220 are respectively disposed on the first side and the second side in the lateral direction of the chamber body 100 (ie, the first RF electrode plate) The 210 and the second RF electrode plate 220 are not in the horizontal plane, and the first of the first RF electrode plate 210 and the second RF electrode plate 220, which serves as the ground electrode, is used to carry the wafer 409. The wafer carrying surface 310 of one carrier and the wafer carrying surface 320 of the second carrier are also not in a horizontal plane (for example, perpendicular to a horizontal plane or at an angle to a horizontal plane), which can significantly reduce or even completely avoid particles generated during the process, And after the long-term operation, the particles deposited on the first RF electrode plate 210 and the second RF electrode plate 220 are peeled off to the surface of the wafer 409, and the structural design is such that most or even all of the particles are dropped to the bottom of the chamber C, so that the particles can be significantly The quality of the processed wafer 409 is improved. In addition, since the first RF electrode 210 and the second RF electrode 220 are provided at the same time, the entire chamber device structure is more compact, and thus can be compared with the existing chamber device under substantially the same floor space. Significantly increase production capacity. In addition, with the same capacity, the equipment is more compact and easier to maintain.
为了降低用作接地电极的载板单元 300 的热容量同时实现设备的轻型 化, 载板单元 300可以为中空的框架。  In order to reduce the heat capacity of the carrier unit 300 serving as a ground electrode while achieving weight reduction of the apparatus, the carrier unit 300 may be a hollow frame.
可选地, 载板单元 300和腔室本体 100在平行于所述腔室中心轴的方向 上的截面呈梯形的环状结构(如图 1和图 2所示)或者呈矩形的环状结构(未 图示。 此时, 载板单元 300的第一载板和第二载板垂直于水平面)。  Optionally, the carrier unit 300 and the chamber body 100 have a trapezoidal annular structure (as shown in FIGS. 1 and 2) or a rectangular annular structure in a direction parallel to the central axis of the chamber. (Not shown. At this time, the first carrier and the second carrier of the carrier unit 300 are perpendicular to the horizontal plane).
优选地,梯形环状截面的侧边与底边的夹角在 85°到 90°之间, 由此既可 以极大限度地减少落在晶片 409表面的颗粒, 同时也可以使晶片 409在重力 的作用下与载板单元 300 (亦即接地极板)的各个晶片承载面保持紧密接触, 从而有利于提高晶片的工艺品质。 Preferably, the angle between the side of the trapezoidal annular section and the bottom edge is between 85 and 90, whereby the particles falling on the surface of the wafer 409 can be greatly reduced, and the wafer 409 can also be gravity-receiving. Keeping in close contact with the respective wafer bearing surfaces of the carrier unit 300 (ie, the grounding plate), Thereby, it is beneficial to improve the process quality of the wafer.
在本发明的一个实施例中, 如图 2所示, 腔室本体 100的第一侧上设有 第一开口, 腔室本体 100的第二侧上设有第二开口, 所述第一开口由第一侧 盖 110封盖, 所述第二开口由第二侧盖 120封盖, 其中第一射频电极板 210 设在第一侧盖 110内且通过第一隔离垫 410与第一侧盖 110绝缘, 第二射频 电极板 220设在第二侧盖 120内且通过第二隔离垫 420与第二侧盖 120绝缘。 由此, 如图 2所示, 在需要对第一射频电极板 210、 第二射频电极板 220进 行维护时, 只需分别打开第一侧盖 110、 第二侧盖 120进行维护即可, 从而 使维护更方便。  In one embodiment of the present invention, as shown in FIG. 2, a first opening is disposed on a first side of the chamber body 100, and a second opening is disposed on a second side of the chamber body 100, the first opening Covered by the first side cover 110, the second opening is covered by the second side cover 120, wherein the first RF electrode plate 210 is disposed in the first side cover 110 and passes through the first isolation pad 410 and the first side cover The first RF electrode plate 220 is disposed in the second side cover 120 and insulated from the second side cover 120 by the second isolation pad 420. Therefore, as shown in FIG. 2, when the maintenance of the first RF electrode plate 210 and the second RF electrode plate 220 is required, the first side cover 110 and the second side cover 120 need to be opened separately for maintenance. Make maintenance more convenient.
进一步, 第一侧盖 110相对于腔室本体 100可枢转以打开和封闭所述第 一开口, 且第二侧盖 120相对于腔室本体 100可枢转以打开和封闭所述第二 开口。 由此, 在维护时, 无需将第一侧盖 110、 第二侧盖 120拆卸下来, 而 只需使其分别相对于腔室本体 100枢转(例如绕第一侧盖 110、第二侧盖 120 的一端向下向外侧旋转、 或向上向外侧旋转) 即可, 从而使操作更方便。  Further, the first side cover 110 is pivotable relative to the chamber body 100 to open and close the first opening, and the second side cover 120 is pivotable relative to the chamber body 100 to open and close the second opening . Therefore, during maintenance, the first side cover 110 and the second side cover 120 need not be detached, but only need to be pivoted relative to the chamber body 100 (for example, around the first side cover 110 and the second side cover). One end of 120 is rotated downward to the outside, or upward to the outside, so that the operation is more convenient.
需要理解的是, 第一隔离垫 410、 第二隔离垫 420例如可以为陶瓷、 树 脂等绝缘材料。  It should be understood that the first spacer 410 and the second spacer 420 may be, for example, an insulating material such as ceramics or resin.
在本发明的一些实施例中, 在载板单元 300 的第一载板的晶片承载面 310和第二载板的晶片承载面 320上分别设有用于固定晶片 409的固定部件 500, 如图 3所示。 进一步, 支撑件 500与第二载板的晶片承载面 320相邻的 一端设有用于与晶片 409保持良好接触的斜面 501。 由此, 能够使晶片 409 更好的与载板单元 300接触, 从而提高晶片 409在传输过程中稳定性的同时 有利于提高晶片 409表面成膜处理的品质。  In some embodiments of the present invention, a fixing member 500 for fixing the wafer 409 is respectively disposed on the wafer carrying surface 310 of the first carrier of the carrier unit 300 and the wafer carrying surface 320 of the second carrier, as shown in FIG. Shown. Further, one end of the support member 500 adjacent to the wafer carrying surface 320 of the second carrier is provided with a slope 501 for maintaining good contact with the wafer 409. Thereby, the wafer 409 can be better brought into contact with the carrier unit 300, thereby improving the stability of the wafer 409 during transport and improving the quality of the film forming process of the wafer 409.
在本发明的一些实施例中,该腔室装置还包括设置在腔室 C内的传动装 置 600。 该传动装置 600位于载板单元 300的下方用于将载板单元 300移入 和移出所述腔室。  In some embodiments of the invention, the chamber device further includes a transmission device 600 disposed within the chamber C. The transmission 600 is located below the carrier unit 300 for moving the carrier unit 300 into and out of the chamber.
在本发明的一些示例中, 如图 1所示, 传动装置 600包括传动轴 610、 磁流体轴承 620传动轮 630和驱动装置 (未图示)。 In some examples of the invention, as shown in FIG. 1, the transmission 600 includes a drive shaft 610, The magnetic fluid bearing 620 drives the wheel 630 and a drive (not shown).
具体而言, 传动轴 610设在腔室 C内, 且传动轴 610的两端分别延伸到 腔室 C外面。  Specifically, the drive shaft 610 is disposed in the chamber C, and both ends of the drive shaft 610 extend outside the chamber C, respectively.
磁流体轴承 620分别设在传动轴 610 的两端用于可旋转地支撑传动轴 610并将传动轴 610与腔室本体 100之间密封。  Magnetic fluid bearings 620 are respectively disposed at both ends of the drive shaft 610 for rotatably supporting the drive shaft 610 and sealing the drive shaft 610 and the chamber body 100.
传动轮 630安装在传动轴 610上且支撑载板单元 300。 需要理解的是, 为了提高载板单元 300的稳定性可以设有多个传动轮 630, 例如图 1中示出 了具有 2个传动轮 630的情况。  The drive wheel 630 is mounted on the drive shaft 610 and supports the carrier unit 300. It is to be understood that a plurality of transmission wheels 630 may be provided for improving the stability of the carrier unit 300, such as the case of having two transmission wheels 630 in Fig. 1.
所述驱动装置与传动轴 610相连以驱动传动轴 610和传动轮 620一起旋 转从而将载板单元 300移入和移出腔室 C。  The drive unit is coupled to the drive shaft 610 to drive the drive shaft 610 and the drive wheel 620 to rotate together to move the carrier unit 300 into and out of the chamber C.
由此,在实现腔室 C内的密封的同时可以方便地将载板单元 300移入和 移出腔室 。  Thereby, the carrier unit 300 can be easily moved into and out of the chamber while achieving the sealing in the chamber C.
下面参考图 1描述根据本发明实施例的等离子体处理设备。  A plasma processing apparatus according to an embodiment of the present invention will be described below with reference to FIG.
根据本发明实施例的等离子体处理设备, 例如可以为 PECVD设备。 根据本发明实施例的等离子体处理设备包括腔室装置、射频电源 900以 及第一加热元件 710和第二加热元件 720。 其中, 所述腔室装置为参考上述 任一实施例描述的腔室装置。 射频电源 900与所述腔室装置中的第一射频电 极板 210和第二射频电极板 220相连以提供用于晶片处理时所需要的功率。 第一加热元件 710设在第一射频电极板 210的外侧且所述第二加热元件 720 设在第二射频电极板 220的外侧。  The plasma processing apparatus according to an embodiment of the present invention may be, for example, a PECVD apparatus. A plasma processing apparatus according to an embodiment of the present invention includes a chamber device, a radio frequency power source 900, and a first heating element 710 and a second heating element 720. Wherein the chamber device is the chamber device described with reference to any of the above embodiments. A radio frequency power source 900 is coupled to the first radio frequency plate 210 and the second radio frequency electrode plate 220 in the chamber device to provide the power required for wafer processing. The first heating element 710 is disposed outside the first RF electrode plate 210 and the second heating element 720 is disposed outside the second RF electrode plate 220.
在本发明的一些实施例中, 在第一加热元件 710外侧设有防止第一加热 元件 710产生的热量向外辐射的第一隔热板 810, 在第二加热元件 720外侧 设有防止第二加热元件 720产生的热量向外辐射的第二隔热板 820。 例如, 如图 1所示, 在本发明的一个示例中, 第一加热元件 710设在第一侧盖 110 中, 与第一射频电极板 210相邻且位于其外侧 (即远离腔室 C内的一侧 ), 而在第一加热元件 710的外侧设有第一隔热板 810。 关于第二加热元件 720 和第二隔热板 820, 可以釆用同样的结构。 由此, 可以进一步提高加热效率、 降低能耗。 In some embodiments of the present invention, a first heat insulation panel 810 for preventing external heat generated by the first heating element 710 from radiating outward is disposed outside the first heating element 710, and a second prevention element is disposed outside the second heating element 720. The heat generated by the heating element 720 radiates outwardly from the second heat shield 820. For example, as shown in FIG. 1, in one example of the present invention, the first heating element 710 is disposed in the first side cover 110 adjacent to the first RF electrode plate 210 and located outside thereof (ie, away from the chamber C). On one side of the first heating element 710, a first heat shield 810 is provided. Regarding the second heating element 720 The same structure can be used for the second heat insulating panel 820. Thereby, the heating efficiency can be further improved and the energy consumption can be reduced.
在本发明的一些实施例中, 该等离子体处理设备还包括接地部件 350。 具体而言, 接地部件 350安装(例如通过波紋管 340 )在腔室本体 100的顶 壁和底壁的外表面上并延伸至所述腔室内用于分别将载板单元 300的顶壁和 底壁接地。 由此, 通过波紋管 340既实现了接地部件 350与腔室本体 100之 间的真空密封,同时又可实现接地部件 350的直线运动以响应于载板单元 300 的移入和移出。  In some embodiments of the invention, the plasma processing apparatus further includes a grounding component 350. In particular, the grounding member 350 is mounted (eg, by a bellows 340) on the outer surfaces of the top and bottom walls of the chamber body 100 and extends into the chamber for respectively placing the top and bottom of the carrier unit 300 The wall is grounded. Thus, both the vacuum seal between the grounding member 350 and the chamber body 100 is achieved by the bellows 340, while linear movement of the grounding member 350 is achieved in response to the movement of the carrier unit 300 into and out of the carrier unit 300.
可选地, 在腔室本体 100的顶壁和底壁上分别设有进气口和出气口, 也 可以在腔室本体 100的顶壁上设有出气口而在其底壁上设有进气口。 由此, 从上至下的气流或从下至上的气流更有利于带走晶片处理过程中所产生的颗 粒以及射频基板上由于长期使用而剥落的颗粒。  Optionally, an air inlet and an air outlet are respectively disposed on the top wall and the bottom wall of the chamber body 100, and an air outlet may be disposed on the top wall of the chamber body 100 to be provided on the bottom wall thereof. Air port. Thus, the top-down airflow or the bottom-up airflow is more advantageous for carrying away particles generated during wafer processing and particles that are peeled off on the radio frequency substrate due to long-term use.
下面描述利用本发明实施例的等离子体处理设备处理晶片的流程。  The flow of processing a wafer using the plasma processing apparatus of the embodiment of the present invention is described below.
首先, 通过传动装置将载板单元 300 (即接地电极)及晶片 409传入到 腔室 C内。 此后, 接地部件 350通过直线运动连接到载板单元 300的顶壁和 底壁上以保证载板单元 300的接地良好。 待对腔室 C进行抽真空处理后, 工 艺气体以一定的流量从进气口进入腔室 C内并最终从排气口排出腔室 C外。 此后, 通过第一加热元件 710和第二加热元件 720使整个腔室内的环境维持 在所需的温度, 并通过射频电源 900将射频能量分别加载到第一射频电极板 210和第二射频电极板 220上, 从而将位于第一射频电极板 210与载板单元 300的第一载板的晶片承载面 310之间以及位于第二射频电极板 220与载板 单元 300的第二载板的晶片承载面 320之间的气体激发成等离子体态以对晶 片进行镀膜处理。  First, the carrier unit 300 (i.e., the ground electrode) and the wafer 409 are introduced into the chamber C by a transmission. Thereafter, the grounding member 350 is connected to the top and bottom walls of the carrier unit 300 by linear motion to ensure good grounding of the carrier unit 300. After the chamber C is evacuated, the process gas enters the chamber C from the inlet port at a certain flow rate and finally exits the chamber C from the exhaust port. Thereafter, the environment in the entire chamber is maintained at a desired temperature by the first heating element 710 and the second heating element 720, and the RF energy is separately loaded to the first RF electrode plate 210 and the second RF electrode plate by the RF power source 900. 220, thereby carrying the wafer carrier between the first RF electrode plate 210 and the wafer carrier surface 310 of the first carrier of the carrier unit 300 and the second carrier of the second RF electrode plate 220 and the carrier unit 300 The gas between the faces 320 is excited into a plasma state to coat the wafer.
根据本发明实施例的等离子体处理设备, 由于釆用了参考本发明上述实 施例描述的腔室装置, 因此具有晶片处理质量高、产能高、便于维护的优点。  The plasma processing apparatus according to the embodiment of the present invention has the advantages of high wafer processing quality, high productivity, and ease of maintenance, since the chamber apparatus described with reference to the above-described embodiment of the present invention is used.
在本说明书的描述中, 参考术语"一个实施例"、 "一些实施例"、 "示例"、 "具体示例"、 或"一些示例"等的描述意指结合该实施例或示例描述的具体特 征、 结构、 材料或者特点包含于本发明的至少一个实施例或示例中。 在本说 明书中,对上述术语的示意性表述不一定指的是相同的实施例或示例。而且, 描述的具体特征、 结构、 材料或者特点可以在任何的一个或多个实施例或示 例中以合适的方式结合。 In the description of the present specification, reference is made to the terms "one embodiment", "some embodiments", "example", The description of the "specific examples", or "some examples" and the like are intended to be included in the particular features, structures, materials or features described in connection with the embodiments or examples. In the present specification, the schematic representation of the above terms does not necessarily mean the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in a suitable manner in any one or more embodiments or examples.
尽管已经示出和描述了本发明的实施例, 本领域的普通技术人员可以理 解:在不脱离本发明的原理和宗旨的情况下可以对这些实施例进行多种变化、 修改、 替换和变型, 本发明的范围由权利要求及其等同物限定。  While the embodiments of the present invention have been shown and described, the embodiments of the invention may The scope of the invention is defined by the claims and their equivalents.

Claims

利 要 求 书 Request
1、 一种腔室装置, 其特征在于, 包括: A chamber device, comprising:
腔室本体, 所述腔室本体内限定有腔室;  a chamber body, the chamber body defining a chamber;
n个射频电极板, 每一个所述射频电极板均相对于水平方向倾斜地设置 在所述腔室内且与所述腔室本体绝缘, n为大于等于 1的整数; 以及  n RF electrode plates, each of which is disposed obliquely to the horizontal direction in the chamber and insulated from the chamber body, n being an integer greater than or equal to 1;
载板单元, 所述载板单元接地并且包括 n个载板, n为大于等于 1的整 数, 所述载板设置在所述腔室内且其数量与所述射频电极板的数量相同, 所 述载板与所述射频电极板——对应并大致平行设置, 且每一个所述载板均具 有同与之相对应的射频电极板相对设置且用于承载晶片的晶片承载面。  a carrier unit, the carrier unit is grounded and includes n carrier plates, n is an integer greater than or equal to 1, the carrier is disposed in the chamber and the number thereof is the same as the number of the RF electrode plates, The carrier plate is correspondingly and substantially parallel to the RF electrode plate, and each of the carrier plates has a wafer carrying surface opposite to the corresponding RF electrode plate and used to carry the wafer.
2、 根据权利要求 1所述的腔室装置, 其特征在于, 所述 n个载板沿腔 室的周向环绕形成所述载板单元, 所述载板单元呈中空的框架结构。 The chamber device according to claim 1, wherein the n carrier plates surround the circumferential direction of the chamber to form the carrier unit, and the carrier unit has a hollow frame structure.
3、 根据权利要求 2所述的腔室装置, 其特征在于, 所述载板单元和所 述腔室本体在平行于所述腔室中心轴的方向上的截面呈梯形的环状结构或者 呈矩形的环状结构。 3. The chamber device according to claim 2, wherein the carrier unit and the chamber body have a trapezoidal annular structure in a direction parallel to a central axis of the chamber or Rectangular ring structure.
4、 根据权利要求 1 所述的腔室装置, 其特征在于, 在每一个所述载板 的晶片承载面上均设有用于固定晶片的固定部件。 4. The chamber apparatus according to claim 1, wherein a fixing member for fixing the wafer is provided on a wafer carrying surface of each of the carrier plates.
5、 根据权利要求 4所述的腔室装置, 其特征在于, 所述固定部件的与 所述载板相邻的一端设有斜面。 The chamber device according to claim 4, wherein one end of the fixing member adjacent to the carrier is provided with a slope.
6、根据权利要求 1-5中任一项所述的腔室装置, 其特征在于, 还包括设 置在所述腔室内的传动装置, 所述传动装置位于所述载板单元的下方用于将 所述载板单元移入和移出所述腔室。 The chamber apparatus according to any one of claims 1 to 5, further comprising a transmission disposed in the chamber, the transmission being located below the carrier unit for The carrier unit moves into and out of the chamber.
7、 根据权利要求 6所述的腔室装置, 其特征在于, 所述传动装置包括: 传动轴, 所述传动轴设在所述腔室内, 且所述传动轴的两端分别延伸到 所述腔室外面; The chamber device according to claim 6, wherein the transmission device comprises: a transmission shaft, the transmission shaft is disposed in the chamber, and two ends of the transmission shaft respectively extend to the Outside the chamber;
磁流体轴承, 所述磁流体轴承分别设在所述传动轴的两端用于可旋转地 支撑所述传动轴并将所述传动轴与所述腔室本体之间密封;  a magnetic fluid bearing, the magnetic fluid bearing being respectively disposed at both ends of the transmission shaft for rotatably supporting the transmission shaft and sealing the transmission shaft and the chamber body;
传动轮, 所述传动轮安装在所述传动轴上且支撑所述载板单元; 和 驱动装置, 所述驱动装置与所述传动轴相连以驱动所述传动轴和所述传 动轮一起旋转从而将所述载板单元移入和移出所述腔室。  a transmission wheel, the transmission wheel is mounted on the transmission shaft and supports the carrier unit; and a driving device, the driving device is coupled to the transmission shaft to drive the transmission shaft and the transmission wheel to rotate together The carrier unit is moved into and out of the chamber.
8、 根据权利要求 7所述的腔室装置, 其特征在于, 所述射频电极板和 载板各自的数量均为 2。 The chamber device according to claim 7, wherein each of the RF electrode plate and the carrier plate has a number of two.
9、 根据权利要求 8所述的腔室装置, 其特征在于, 所述腔室本体的第 一侧壁上设有第一开口, 所述腔室本体的第二侧壁上设有第二开口, 所述第 一开口由第一侧盖封盖, 所述第二开口由第二侧盖封盖, 其中所述第一射频 电极板设在第一侧盖内且通过第一隔离垫与所述第一侧盖绝缘, 所述第二射 频电极板设在第二侧盖内且通过第二隔离垫与所述第二侧盖绝缘。  The chamber device according to claim 8, wherein the first side wall of the chamber body is provided with a first opening, and the second side wall of the chamber body is provided with a second opening The first opening is covered by a first side cover, and the second opening is covered by a second side cover, wherein the first RF electrode plate is disposed in the first side cover and passes through the first isolation pad and the The first side cover is insulated, and the second RF electrode plate is disposed in the second side cover and insulated from the second side cover by the second isolation pad.
10、 根据权利要求 9所述的腔室装置, 其特征在于, 所述第一侧盖相对 于所述腔室本体可枢转以打开和封闭所述第一开口, 且所述第二侧盖相对于 所述腔室本体可枢转以打开和封闭所述第二开口。 10. The chamber device according to claim 9, wherein the first side cover is pivotable relative to the chamber body to open and close the first opening, and the second side cover Pivot relative to the chamber body to open and close the second opening.
11、 一种等离子体处理设备, 其特征在于, 包括: 11. A plasma processing apparatus, comprising:
腔室装置, 所述腔室装置为根据权利要求 1-10 中任一项所述的腔室装 置; 射频电源, 所述射频电源与所述腔室装置中的每一个射频电极板相连; 和 a chamber device, the chamber device being the chamber device according to any one of claims 1-10; a radio frequency power source connected to each of the radio frequency electrode plates of the chamber device; and
n个加热元件, n为大于等于 1的整数, 所述加热元件与所述射频电极 板的数量相同, 所述加热元件与所述射频电极板——对应并且设置在与之相 对应的射频电极板的外侧。  n heating elements, n is an integer greater than or equal to 1, the heating element is the same number as the radio frequency electrode plate, and the heating element corresponds to the radio frequency electrode plate and is disposed at a corresponding radio frequency electrode The outside of the board.
12、 根据权利要求 11 所述的等离子体处理设备, 其特征在于, 在每一 个所述加热元件的外侧均设有防止加热元件产生的热量向外辐射的隔热板。 A plasma processing apparatus according to claim 11, wherein a heat insulating plate for preventing radiation generated by the heating element from radiating outward is provided on an outer side of each of said heating elements.
13、 根据权利要求 11 所述的等离子体处理设备, 其特征在于, 还包括 接地部件, 所述接地部件分别安装在所述腔室本体的顶壁和底壁的外表面上 并延伸至所述腔室内用于分别将所述载板单元的顶壁和底壁接地。 13. The plasma processing apparatus according to claim 11, further comprising a grounding member mounted on an outer surface of the top and bottom walls of the chamber body and extending to the The chamber is used to ground the top and bottom walls of the carrier unit, respectively.
14、 根据权利要求 13 所述的等离子体处理设备, 其特征在于, 所述等 离子体处理设备为 PECVD设备。 14. The plasma processing apparatus according to claim 13, wherein the plasma processing apparatus is a PECVD apparatus.
PCT/CN2012/078805 2011-07-22 2012-07-18 Chamber device and plasma processing apparatus having same WO2013013588A1 (en)

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