WO2013008820A1 - Belt conveyor operating method, belt conveyor operating device, control method for transport device, and transport device - Google Patents

Belt conveyor operating method, belt conveyor operating device, control method for transport device, and transport device Download PDF

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Publication number
WO2013008820A1
WO2013008820A1 PCT/JP2012/067603 JP2012067603W WO2013008820A1 WO 2013008820 A1 WO2013008820 A1 WO 2013008820A1 JP 2012067603 W JP2012067603 W JP 2012067603W WO 2013008820 A1 WO2013008820 A1 WO 2013008820A1
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Prior art keywords
conveyor
transport
conveyed product
controlling
carry
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PCT/JP2012/067603
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French (fr)
Japanese (ja)
Inventor
晶 登美
哲也 竹川
丈弘 岡本
大野 泰嗣
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新東工業株式会社
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Priority to CN201280016566.2A priority Critical patent/CN103476689B/en
Priority to JP2013523953A priority patent/JP6098511B2/en
Publication of WO2013008820A1 publication Critical patent/WO2013008820A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G43/00Control devices, e.g. for safety, warning or fault-correcting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G43/00Control devices, e.g. for safety, warning or fault-correcting
    • B65G43/08Control devices operated by article or material being fed, conveyed or discharged

Definitions

  • the present invention relates to an operation method of a belt conveyor and an operation device of the belt conveyor for conveying a conveyed product by pitch feeding, a control method of the conveyance device, and a conveyance device.
  • Patent Document 1 discloses a transport device that transports a plurality of transported objects by pitch feeding.
  • the said conveying apparatus is provided with the conveyor which conveys the mounted several conveyed product in a fixed direction, and the several stopper arrange
  • a conveyed product can be reliably and highly accurately conveyed by pitch feeding by driving a stopper between a protrusion position and a drawing-in position, driving a conveyor.
  • the transport device stops the movement of the transported object with the stopper and pitches the transported object, the load applied to the stopper increases when the transported object is a heavy object (for example, a mold).
  • the transfer device could not be applied.
  • An operation method of a belt conveyor is an operation method of a belt conveyor that is stretched between a head pulley and a tail pulley to pitch-feed a conveyed product.
  • the target position to be stopped for each conveyance cycle is controlled over the entire length of the belt conveyor by an encoder that detects the rotation angle of the tail pulley rotation shaft, and the pitch feed amount is controlled.
  • the operation method of the belt conveyor selects an arbitrary transported object, and always controls the target position at which the transported object stops for each transport cycle by the encoder count from the loading position to the target position. Then, the timing at which the selected transported object is carried out, or the control to change the transported object that is carried in after the control arbitrarily determined cycle to the transported object that controls the next stop position is repeated.
  • a method for controlling a transport apparatus is a method for controlling a transport apparatus including a conveyor on which n (n is an integer of 2 or more) transported objects and drive means for driving the conveyor.
  • n an integer of 2 or more
  • the pitch feed amount Lp for one time of the conveyor is calculated based on the transport distance LT and the number n of transported objects. Since the magnitude of the conveyance distance LT is a fixed value that does not vary, the calculated pitch feed amount Lp does not include the positional deviation amount of the conveyed product. Therefore, the pitch feed amount Lp becomes accurate. Therefore, even if the conveyed product is heavy, the pitch can be reliably and accurately fed.
  • the transport device further includes a detection unit that detects the movement of the conveyor at constant distances, and in the step of controlling the drive unit, when the count number by the detection unit when the conveyor moves the transport distance LT is CT,
  • the drive means may be controlled so that the count number Cp in the detection means at the time of one pitch feed of the conveyor becomes the magnitude calculated by the equation (2).
  • Cp CT / (n-1) (2)
  • the pitch feed amount Lp and the transport distance LT are expressed by Expression (3) and Expression (4), respectively.
  • Lp ⁇ ⁇ Cp (3)
  • LT ⁇ ⁇ CT (4)
  • Expression (1) is obtained. That is, the pitch feed amount Lp can be set only by grasping in advance the moving amount ⁇ of the conveyor per count and the count number CT by the detecting means.
  • the step of controlling the driving means acquires the position of one of the conveyed objects on the conveyor based on the count number by the detecting means, and the acquired position of the one conveyed object and the stop position target value.
  • the driving means may be controlled so as to eliminate the deviation amount and the conveyor may be moved forward or backward. In this case, even if a deviation occurs between the stop position of the conveyed product and the stop position target value, the deviation amount is eliminated. Therefore, the further improvement of the stop accuracy of a conveyed product is achieved.
  • the control means may re-select one transported object from the transported objects on the conveyor every predetermined cycle. In this case, since the deviation amount is eliminated every predetermined period, the accuracy of stopping the conveyed product can be further improved.
  • the conveyor may include a conveyor belt and a pair of pulleys on which the conveyor belt is bridged, and the detection unit may detect the amount of rotation of the pulleys at a fixed angle.
  • a belt conveyor driving device is a belt conveyor driving device that is stretched between a head pulley and a tail pulley and pitches a conveyed product, and intermittently rotates the head pulley.
  • a transport apparatus includes a conveyor on which n (n is an integer of 2 or more) transported objects, drive means for driving the conveyor, and a carry-in section to a carry-out section in the conveyor. And a control means for controlling the drive means so that the pitch feed amount Lp of the conveyor once becomes the size calculated by the equation (5) when the transport distance of the transported object is LT.
  • Lp LT / (n-1) (5)
  • the pitch feed amount Lp for one time of the conveyor is calculated based on the transport distance LT and the number n of transported objects. Since the magnitude of the conveyance distance LT is a fixed value that does not vary, the calculated pitch feed amount Lp does not include the positional deviation amount of the conveyed product. Therefore, the pitch feed amount Lp becomes accurate. Therefore, even if the conveyed product is heavy, the pitch can be reliably and accurately fed.
  • Detection means for detecting the movement of the conveyor at fixed distances is further provided, and the control means performs one pitch feed of the conveyor when the count number by the detection means when the conveyor moves the transport distance LT is CT.
  • the driving means may be controlled so that the count number Cp in the detection means at that time becomes the size calculated by the equation (6).
  • Cp CT / (n-1) (6)
  • the pitch feed amount Lp and the transport distance LT are expressed by Expression (7) and Expression (8), respectively.
  • Lp ⁇ ⁇ Cp (7)
  • LT ⁇ ⁇ CT (8)
  • Expression (5) is obtained. That is, the pitch feed amount Lp can be set only by grasping in advance the moving amount ⁇ of the conveyor per count and the count number CT by the detecting means.
  • the control means acquires the position of one of the conveyed objects on the conveyor based on the number of counts by the detecting means, compares the acquired position of the one conveyed object with the stop position target value, If they do not match, the conveyor may be moved forward or backward by controlling the driving means so as to eliminate the deviation amount. In this case, even if a deviation occurs between the stop position of the conveyed product and the stop position target value, the deviation amount is eliminated. Therefore, the further improvement of the stop accuracy of a conveyed product is achieved.
  • the control means may re-select one transported object from the transported objects on the conveyor every predetermined cycle. In this case, since the deviation amount is eliminated every predetermined period, the accuracy of stopping the conveyed product can be further improved.
  • the conveyor may include a conveyor belt and a pair of pulleys on which the conveyor belt is bridged, and the detection unit may detect the amount of rotation of the pulleys at a fixed angle.
  • the transported object is a heavy object, it can be reliably and accurately pitch-fed.
  • FIG. 1 is a top view of the transport device.
  • FIG. 2 is a side view of the transport device.
  • FIG. 3 is a top view showing the carry-out portion.
  • FIG. 4A is a side view showing the carry-out part, and
  • FIG. 4B is a front view showing the carry-out part.
  • FIG. 5A is a side view showing the vicinity of the encoder, and
  • FIG. 5B is a front view showing the vicinity of the encoder.
  • FIG. 6 is a diagram illustrating a state in which the conveyed product is conveyed.
  • FIG. 7 is a diagram illustrating a state in which the conveyed product is conveyed.
  • FIG. 8 is a diagram illustrating a state in which the conveyed product is conveyed.
  • FIG. 1 is a top view of the transport device.
  • FIG. 2 is a side view of the transport device.
  • FIG. 3 is a top view showing the carry-out portion.
  • FIG. 4A is
  • FIG. 9 is a diagram illustrating a state in which the conveyed product is conveyed.
  • FIG. 10 is a diagram illustrating a state in which the conveyed product is conveyed.
  • FIG. 11 is a diagram illustrating a state in which the conveyed product is conveyed.
  • FIG. 12 is a diagram illustrating a state in which the conveyed product is conveyed.
  • FIG. 13 is a side view illustrating another example of the transport device.
  • the conveyance device 100 will be described with reference to the drawings.
  • the same reference numerals are used for the same elements or elements having the same function, and a duplicate description is omitted.
  • the transport device 100 includes a conveyor 1, a carry-in device 8, a carry-out device 10, an encoder 14, and a control unit 30.
  • the conveyor 1 includes a conveyor belt 4, a head pulley 2, a tail pulley 3, a support member 1 a that supports the head pulley 2 and the tail pulley 3, a plurality of driven rollers 1 b, and a motor 6.
  • the conveyor belt 4 is an endless belt stretched over the head pulley 2 and the tail pulley 3. On the upper surface of the upper portion of the conveyor belt 4, n (n is an integer of 2 or more) conveyed items 7 are placed.
  • the head pulley 2 is rotatably attached to the support member 1a via a rotating shaft 2a as shown in FIG.
  • the rotation of the motor 6 is transmitted to the head pulley 2 through the chain 5.
  • the rotation of the motor 6 is transmitted in the order of the chain 5, the head pulley 2, and the conveyor belt 4, and the conveyed product placed on the conveyor belt 4 moves along the extending direction of the conveyor belt 4.
  • the motor 6 is controlled by the control unit 30 so as to pitch-feed the conveyor belt 4 at a predetermined feed amount in order to keep the interval of the conveyed product 7 on the conveyor belt 4 constant.
  • the tail pulley 3 is rotatably attached to the support member 1 a via the rotation shaft 13.
  • the tail pulley 3 is a driven pulley that rotates as the conveyor belt 4 rotates.
  • the plurality of driven rollers 1b are disposed between the head pulley 2 and the tail pulley 3, and are rotatably attached to the support member 1a.
  • the carry-in device 8 is arranged on the side of the conveyor 1 between the head pulley 2 and the tail pulley 3 and in the vicinity of the tail pulley 3.
  • the carry-in device 8 has a carry-in path 8 a and a push plate 9.
  • the carry-in path 8a is orthogonal to the conveyor 1 when viewed from above.
  • the extrusion plate 9 operates in accordance with a signal output from the control unit 30 to push the conveyed product 7 on the carry-in path 8a onto the conveyor belt 4.
  • the carry-out device 10 is disposed between the head pulley 2 and the tail pulley 3 and in the vicinity of the head pulley 2 on the side of the conveyor 1.
  • the carry-out device 10 includes a carry-out path 10 a and an extrusion plate 11.
  • the carry-out path 10a is orthogonal to the conveyor 1 when viewed from above.
  • the extrusion plate 11 operates in accordance with a signal output from the control unit 30 to push the conveyed product 7 on the conveyor belt 4 to the carry-out path 10a.
  • a fixed guide 12 is attached to the unloading path 10a in order to prevent the conveyed object 7 from protruding from the unloading path 10a when the unloading object 7 is pushed out to the unloading path 10a.
  • the encoder 14 is attached to the rotating shaft 13 of the tail pulley 3 as shown in FIGS. 1, 2, 4 and 5.
  • the encoder 14 is a rotary encoder that outputs a pulse each time the tail pulley 3 rotates by a predetermined angle.
  • the pulse output from the encoder 14 is transmitted to the control unit 30.
  • the control unit 30 is connected to the encoder 14, the carry-in device 8, the carry-out device 10 and the motor 6 as shown in FIG. 2.
  • the control unit 30 detects the amount of rotation of the tail pulley 3 by counting the pulses input from the encoder 14.
  • the control unit 30 outputs signals to the carry-in device 8, the carry-out device 10, and the motor 6 according to the count number, and controls operations of the push-out plate 9 of the carry-in device 8, the push-out plate 11 of the carry-out device 10, and the motor 6.
  • Each conveyed product 7 is sequentially pitched by the conveyor belt 4 and stops n-1 times from the carry-in position of the intersection C1 to the carry-out position of the intersection C2. That is, assuming that there is no positional deviation during conveyance, m (m is an integer from 1 to (n ⁇ 1)) stop position target value Lm of conveyance object 7 is expressed by equation (9), and n ⁇ The first stop position target value L (m ⁇ 1) is the carry-out position.
  • Lm m / (n ⁇ 1) ⁇ LT (9)
  • LT is the conveyance distance of the conveyed product 7 from the intersection C1 to the intersection C2 in the conveyor belt 4, and is a fixed value determined when the conveyance device 100 is designed.
  • control unit 30 controls the carry-out device 10 to push the conveyed product 7 located at the intersection C2 (carry-out position) to the carry-out path 10a with the pusher plate 11.
  • the control unit 30 controls the carry-out device 10 to push the conveyed product 7 located at the intersection C2 (carry-out position) to the carry-out path 10a with the pusher plate 11.
  • control unit 30 controls the motor 6 so as to pitch-feed the conveyor belt 4 with a single pitch feed amount Lp.
  • the control unit 30 controls the motor 6 so as to pitch-feed the conveyor belt 4 with a single pitch feed amount Lp.
  • control unit 30 controls the carry-in device 8 to push the conveyed product 7 positioned in the carry-in path 8a toward the intersection C1 by the push plate 9.
  • n conveyed items 7 exist on the conveyor belt 4 from the intersection C1 (carry-in position) to the intersection C2 (carry-out position, that is, the (n-1) th stop position target value).
  • the above operation is repeated, and the conveyed product 7 is sequentially pitched on the conveyor belt 4.
  • the control unit 30 controls the motor 6 so that the count number Cp by the encoder 14 at the time of one pitch feed of the conveyor belt 4 becomes the size calculated by the equation (10).
  • Cp CT / (n-1) (10)
  • CT is the number of counts by the encoder 14 when the conveyor belt 4 moves the transport distance LT, and is a measured value obtained by measuring in advance.
  • the pitch feed amount Lp and the transport distance LT are expressed by the equations (10) and (11), respectively.
  • Lp ⁇ ⁇ Cp (11)
  • LT ⁇ ⁇ CT (12)
  • Expression (11) and Expression (12) are substituted into Expression (10)
  • Expression (13) is obtained.
  • Lp LT / (n-1) (13) Therefore, the pitch feed amount Lp can be set only by grasping in advance the moving amount ⁇ of the conveyor per count and the count number CT by the detecting means.
  • the control part 30 controls the motor 6 so that the pitch feed amount Lp becomes the magnitude
  • the carrying amount is larger than the allowable positional deviation amount La (see FIG. 3).
  • the conveyed product 7 interferes with the fixed guide 12.
  • the displacement 7 occurs and the conveyed product 7 exceeds the target unloading position and the displacement amount Lz becomes larger than the excessive displacement allowance Lb (see FIG. 3)
  • the extrusion plate is unloaded at the time of unloading. 11 extrudes two conveyed objects 7.
  • the pitch feed amount Lp for feeding the transported object 7 positioned just before the unloading position to the unloading position is adjusted by the equation (14), and the transported object 7 is accurately stopped at the unloading position. It is possible.
  • Lp LT ⁇ Ls (14)
  • Ls indicates a transport distance when a certain transported object 7 is transported from the carry-in position to one position before the carry-out position, and is an actual measurement value obtained by the encoder.
  • the conveyed product 7 positioned immediately before the unloading position is conveyed by one pitch.
  • the conveyed product 7 located at the carry-in position is conveyed by Lp2 (see FIG. 9).
  • the conveyed product 7 located at the carry-in position is sequentially conveyed by the pitch feed amount Lp (Lp3, Lp4,..., Lp (n ⁇ 1)) calculated by the equation (14).
  • the pitch feed amount Lp is calculated using Ls which is an actually measured value. Therefore, there may be a case where the value Ls and the actual transport distance of the transported object 7 are different due to the positional deviation of the transported object 7. Therefore, the pitch feed amount Lp may vary.
  • the transport device is controlled so that the variation in the pitch feed amount Lp can be suppressed.
  • the control unit 30 acquires the position of one of the conveyed objects 7 on the conveyor belt 4 based on the count number of the encoder 14. Subsequently, the control unit 30 compares whether or not the acquired position of the one conveyed product 7 matches the stop position target value.
  • control unit 30 determines that they match as a result of the comparison, no particular control is performed. On the other hand, when the control unit 30 determines that they do not match as a result of the comparison, the control unit 30 controls the motor 6 so as to eliminate the shift amount. Specifically, when the position of one conveyed product 7 is advanced from the stop position target value, the control unit 30 controls the motor 6 to move the conveyor belt 4 backward. On the other hand, when the position of one conveyed product 7 is in front of the stop position target value, the control unit 30 controls the motor 6 to advance the conveyor belt 4.
  • the control unit 30 reselects one transported object 7 from the transported objects 7 on the conveyor belt 4 at predetermined intervals. For example, as shown in FIG. 12, when one conveyed product 7 a is unloaded from the unloading position, the conveyed item 7 b loaded into the loading position at the subsequent timing may be selected as a new single conveyed item 7. Good. Or you may select the new one conveyed product 7 from the conveyed product 7 on the conveyor belt 4 for every arbitrary time or distance periods.
  • one pitch feed amount Lp of the conveyor is calculated based on the transport distance LT and the number n of transported objects. Since the magnitude of the transport distance LT is a fixed value that does not vary, the calculated pitch feed amount Lp does not include the positional deviation amount of the transported object 7. Therefore, the pitch feed amount Lp becomes accurate. Therefore, even if the transported object 7 is a heavy object, it can be reliably and accurately pitch-fed. Further, in the present embodiment, the load amount of the conveyed product 7 on the conveyor belt 4 is increased (the length of the conveyor belt 4 is extended), or the loading density of the conveyed product 7 is increased (the gap between the conveyed items 7 is increased).
  • the conveyed product 7 can be pitch-fed reliably and with high accuracy. Furthermore, in the present embodiment, even when it is difficult to detect the position of the conveyed product 7 because the shape of the conveyed product 7 is indefinite or the shape of the conveyed product 7 changes with the passage of time, The conveyed product 7 can be pitched reliably and with high accuracy.
  • the control unit 30 controls the motor 6 so that the count number Cp by the encoder 14 at the time of one pitch feed of the conveyor belt 4 becomes the size calculated by the equation (10).
  • the pitch feed amount Lp and the transport distance LT are expressed by the equations (10) and (11), respectively.
  • equation (12) into equation (10) yields equation (13). Therefore, in the present embodiment, the pitch feed amount Lp can be set only by grasping in advance the moving amount ⁇ of the conveyor per count and the count number CT by the detecting means.
  • the control unit 30 acquires the position of one of the conveyed objects 7 on the conveyor belt 4 based on the count number of the encoder 14. Then, when the acquired position of one conveyed product 7 is compared with the target stop position value and the two do not match, the control unit 30 controls the motor 6 so as to eliminate the deviation amount, and the conveyor belt 4 is moved. Move forward or backward. Therefore, even if a deviation occurs between the stop position of the conveyed product 7 and the stop position target value, the deviation amount is eliminated. As a result, the accuracy of stopping the conveyed product 7 can be further improved.
  • Such control of the motor 6 by the control unit 30 is particularly suitable when the transported object 7 is unloaded in a direction different from the transport direction.
  • one transported object 7 is selected again from the transported objects 7 on the conveyor belt 4 at predetermined intervals. For this reason, since the deviation amount is eliminated at every predetermined period, the accuracy of stopping the conveyed product 7 can be further improved.
  • the encoder 14 may be attached to the head pulley 2.
  • a detecting means that can detect the movement of the conveyor belt 4 at regular intervals may be used.
  • the conveyor belt 4 may be bent and / or inclined as shown in FIG.

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Abstract

In order to provide a transport device capable of pitch-feeding heavy transport objects reliably and with high precision, a transport device (100) is equipped with: a conveyor belt (4) on which n (where n is an integer greater than or equal to 2) transport objects (7) are loaded; a motor (6) that drives the conveyor belt (4); and a control unit (30) that controls the motor (6) such that when the transport distance of the transport objects (7) from an intersection part (C1) to an intersection part (C2) on the conveyor belt (4) is LT, the amount Lp for one pitch feed of the conveyor belt (4) is the amount calculated with the Equation (1). LP = LT/(n-1) . . . (1)

Description

ベルトコンベアの運転方法及びベルトコンベアの運転装置、並びに搬送装置の制御方法及び搬送装置Belt conveyor driving method, belt conveyor driving device, and conveying device control method and conveying device
 本発明は、搬送物をピッチ送りにより搬送するベルトコンベアの運転方法及びベルトコンベアの運転装置、並びに搬送装置の制御方法及び搬送装置に関する。 The present invention relates to an operation method of a belt conveyor and an operation device of the belt conveyor for conveying a conveyed product by pitch feeding, a control method of the conveyance device, and a conveyance device.
 特許文献1は、複数の搬送物をピッチ送りにより搬送する搬送装置を開示している。当該搬送装置は、載置された複数の搬送物を一定方向に搬送するコンベアと、コンベアの搬送方向に沿って一定間隔で配置された複数のストッパとを備える。当該搬送装置では、コンベアを駆動しつつ、ストッパを突出位置と引き込み位置との間で駆動することで、搬送物を確実且つ高精度にピッチ送りにより搬送できる。 Patent Document 1 discloses a transport device that transports a plurality of transported objects by pitch feeding. The said conveying apparatus is provided with the conveyor which conveys the mounted several conveyed product in a fixed direction, and the several stopper arrange | positioned at fixed intervals along the conveying direction of a conveyor. In the said conveying apparatus, a conveyed product can be reliably and highly accurately conveyed by pitch feeding by driving a stopper between a protrusion position and a drawing-in position, driving a conveyor.
特開2001-213515号公報Japanese Patent Laid-Open No. 2001-213515
 しかしながら、当該搬送装置では、搬送物の移動をストッパで止めて搬送物をピッチ送りしているので、搬送物が重量物(例えば鋳型)である場合にはストッパにかかる負荷が大きくなってしまい、当該搬送装置を適用できなかった。 However, since the transport device stops the movement of the transported object with the stopper and pitches the transported object, the load applied to the stopper increases when the transported object is a heavy object (for example, a mold). The transfer device could not be applied.
 そのため、本技術分野では、搬送物が重量物であっても確実且つ高精度にピッチ送りできるベルトコンベアの運転方法及びベルトコンベアの運転装置、並びに搬送装置の制御方法及び搬送装置が望まれている。 Therefore, in the present technical field, there is a demand for a belt conveyor operation method, a belt conveyor operation device, a conveyance device control method, and a conveyance device that can reliably and highly accurately feed the conveyed material even if it is heavy. .
 本発明の一側面に係るベルトコンベアの運転方法は、ヘッドプーリとテールプーリとの間に張設され、搬送物をピッチ送りするためのベルトコンベアの運転方法であって、選択された搬送物が各搬送サイクル毎に停止する目標位置を、テールプーリ回転軸の回転角度を検出するエンコーダでベルトコンベア全長にわたり制御し、ピッチ送り量を制御する。 An operation method of a belt conveyor according to one aspect of the present invention is an operation method of a belt conveyor that is stretched between a head pulley and a tail pulley to pitch-feed a conveyed product. The target position to be stopped for each conveyance cycle is controlled over the entire length of the belt conveyor by an encoder that detects the rotation angle of the tail pulley rotation shaft, and the pitch feed amount is controlled.
 本発明の一側面に係るベルトコンベアの運転方法は、任意の搬送物を選択し、その搬送物が各搬送サイクル毎に停止する目標位置を、常に搬入位置から目標位置までのエンコーダカウント数で制御し、選択した搬送物が搬出されるタイミング、または、制御的に任意に決めたサイクル後に搬入される搬送物を、次の停止位置を制御する搬送物に変更する制御を繰り返す。 The operation method of the belt conveyor according to one aspect of the present invention selects an arbitrary transported object, and always controls the target position at which the transported object stops for each transport cycle by the encoder count from the loading position to the target position. Then, the timing at which the selected transported object is carried out, or the control to change the transported object that is carried in after the control arbitrarily determined cycle to the transported object that controls the next stop position is repeated.
 本発明の一側面に係る搬送装置の制御方法は、n(nは2以上の整数)個の搬送物が載置されるコンベアと、コンベアを駆動する駆動手段とを備える搬送装置を制御する方法であって、コンベアにおける搬入部から搬出部までの搬送物の搬送距離をLTとしたときに、コンベアの1回のピッチ送り量Lpが式(1)で算出される大きさとなるように、駆動手段を制御する工程を含む。
  Lp=LT/(n-1) ・・・(1)
A method for controlling a transport apparatus according to one aspect of the present invention is a method for controlling a transport apparatus including a conveyor on which n (n is an integer of 2 or more) transported objects and drive means for driving the conveyor. When the transport distance of the transported object from the carry-in part to the carry-out part in the conveyor is LT, driving is performed so that the single pitch feed amount Lp of the conveyor is the size calculated by the expression (1). Controlling the means.
Lp = LT / (n-1) (1)
 本発明の一側面に係る搬送装置の制御方法では、搬送距離LT及び搬送物の数nに基づいて、コンベアの1回のピッチ送り量Lpを算出している。搬送距離LTの大きさは変動しない固定値であるので、算出されるピッチ送り量Lpに搬送物の位置ずれ量が含まれない。そのため、ピッチ送り量Lpが正確となる。従って、搬送物が重量物であっても確実且つ高精度にピッチ送りできる。 In the control method for the transport device according to one aspect of the present invention, the pitch feed amount Lp for one time of the conveyor is calculated based on the transport distance LT and the number n of transported objects. Since the magnitude of the conveyance distance LT is a fixed value that does not vary, the calculated pitch feed amount Lp does not include the positional deviation amount of the conveyed product. Therefore, the pitch feed amount Lp becomes accurate. Therefore, even if the conveyed product is heavy, the pitch can be reliably and accurately fed.
 搬送装置は、コンベアの移動を一定距離ごとに検出する検出手段をさらに備え、駆動手段を制御する工程では、コンベアが搬送距離LTを移動したときの検出手段によるカウント数をCTとしたときに、コンベアの1回のピッチ送りの際の検出手段におけるカウント数Cpが式(2)で算出される大きさとなるように、駆動手段を制御してもよい。
  Cp=CT/(n-1) ・・・(2)
この場合、1カウントあたりのコンベアの移動量をαとすると、ピッチ送り量Lp及び搬送距離LTはそれぞれ式(3)及び式(4)にて表される。
  Lp=α×Cp ・・・(3)
  LT=α×CT ・・・(4)
式(3)及び式(4)を式(2)に代入すると、式(1)が得られる。すなわち、1カウントあたりのコンベアの移動量αと、検出手段によるカウント数CTとを予め把握しておくだけで、ピッチ送り量Lpを設定できる。
The transport device further includes a detection unit that detects the movement of the conveyor at constant distances, and in the step of controlling the drive unit, when the count number by the detection unit when the conveyor moves the transport distance LT is CT, The drive means may be controlled so that the count number Cp in the detection means at the time of one pitch feed of the conveyor becomes the magnitude calculated by the equation (2).
Cp = CT / (n-1) (2)
In this case, assuming that the amount of movement of the conveyor per count is α, the pitch feed amount Lp and the transport distance LT are expressed by Expression (3) and Expression (4), respectively.
Lp = α × Cp (3)
LT = α × CT (4)
When Expression (3) and Expression (4) are substituted into Expression (2), Expression (1) is obtained. That is, the pitch feed amount Lp can be set only by grasping in advance the moving amount α of the conveyor per count and the count number CT by the detecting means.
 駆動手段を制御する工程は、コンベア上の搬送物のうちの一の搬送物の位置を、検出手段によるカウント数に基づいて取得することと、取得した一の搬送物の位置と停止位置目標値とを比較して両者が一致しない場合に、そのずれ量を解消するように駆動手段を制御してコンベアを前進又は後進させることとを含んでもよい。この場合、搬送物の停止位置と停止位置目標値との間にずれが生じたとしても、そのずれ量が解消される。そのため、搬送物の停止精度のさらなる向上が図られる。 The step of controlling the driving means acquires the position of one of the conveyed objects on the conveyor based on the count number by the detecting means, and the acquired position of the one conveyed object and the stop position target value. When the two do not coincide with each other, the driving means may be controlled so as to eliminate the deviation amount and the conveyor may be moved forward or backward. In this case, even if a deviation occurs between the stop position of the conveyed product and the stop position target value, the deviation amount is eliminated. Therefore, the further improvement of the stop accuracy of a conveyed product is achieved.
 制御手段は、一の搬送物を所定の周期ごとにコンベア上の搬送物のうちから選択しなおしてもよい。この場合、所定の周期ごとにずれ量が解消されるので、搬送物の停止精度のより一層の向上が図られる。 The control means may re-select one transported object from the transported objects on the conveyor every predetermined cycle. In this case, since the deviation amount is eliminated every predetermined period, the accuracy of stopping the conveyed product can be further improved.
 コンベアは、コンベアベルトと、コンベアベルトが架け渡された一対のプーリとを有し、検出手段は、プーリの回転量を一定角度ごとに検出してもよい。 The conveyor may include a conveyor belt and a pair of pulleys on which the conveyor belt is bridged, and the detection unit may detect the amount of rotation of the pulleys at a fixed angle.
 本発明の他の側面に係るベルトコンベアの運転装置は、ヘッドプーリとテールプーリとの間に張設され、搬送物をピッチ送りするためのベルトコンベアの運転装置であって、ヘッドプーリを間欠回転させるモータと、テールプーリ回転軸の回転角度を検出するエンコーダと、選択された搬送物が各搬送サイクル毎に停止する目標位置を上記エンコーダのカウント数で制御する制御装置とを備える。 A belt conveyor driving device according to another aspect of the present invention is a belt conveyor driving device that is stretched between a head pulley and a tail pulley and pitches a conveyed product, and intermittently rotates the head pulley. A motor, an encoder that detects the rotation angle of the tail pulley rotation shaft, and a control device that controls the target position at which the selected conveyance object stops for each conveyance cycle by the count number of the encoder.
 本発明の他の側面に係る搬送装置は、n(nは2以上の整数)個の搬送物が載置されるコンベアと、コンベアを駆動する駆動手段と、コンベアにおける搬入部から搬出部までの搬送物の搬送距離をLTとしたときに、コンベアの1回のピッチ送り量Lpが式(5)で算出される大きさとなるように、駆動手段を制御する制御手段とを備える。
  Lp=LT/(n-1) ・・・(5)
A transport apparatus according to another aspect of the present invention includes a conveyor on which n (n is an integer of 2 or more) transported objects, drive means for driving the conveyor, and a carry-in section to a carry-out section in the conveyor. And a control means for controlling the drive means so that the pitch feed amount Lp of the conveyor once becomes the size calculated by the equation (5) when the transport distance of the transported object is LT.
Lp = LT / (n-1) (5)
 本発明の他の一側面に係る搬送装置では、搬送距離LT及び搬送物の数nに基づいて、コンベアの1回のピッチ送り量Lpを算出している。搬送距離LTの大きさは変動しない固定値であるので、算出されるピッチ送り量Lpに搬送物の位置ずれ量が含まれない。そのため、ピッチ送り量Lpが正確となる。従って、搬送物が重量物であっても確実且つ高精度にピッチ送りできる。 In the transport apparatus according to another aspect of the present invention, the pitch feed amount Lp for one time of the conveyor is calculated based on the transport distance LT and the number n of transported objects. Since the magnitude of the conveyance distance LT is a fixed value that does not vary, the calculated pitch feed amount Lp does not include the positional deviation amount of the conveyed product. Therefore, the pitch feed amount Lp becomes accurate. Therefore, even if the conveyed product is heavy, the pitch can be reliably and accurately fed.
 コンベアの移動を一定距離ごとに検出する検出手段をさらに備え、制御手段は、コンベアが搬送距離LTを移動したときの検出手段によるカウント数をCTとしたときに、コンベアの1回のピッチ送りの際の検出手段におけるカウント数Cpが式(6)で算出される大きさとなるように、駆動手段を制御してもよい。
  Cp=CT/(n-1) ・・・(6)
この場合、1カウントあたりのコンベアの移動量をαとすると、ピッチ送り量Lp及び搬送距離LTはそれぞれ式(7)及び式(8)にて表される。
  Lp=α×Cp ・・・(7)
  LT=α×CT ・・・(8)
式(7)及び式(8)を式(6)に代入すると、式(5)が得られる。すなわち、1カウントあたりのコンベアの移動量αと、検出手段によるカウント数CTとを予め把握しておくだけで、ピッチ送り量Lpを設定できる。
Detection means for detecting the movement of the conveyor at fixed distances is further provided, and the control means performs one pitch feed of the conveyor when the count number by the detection means when the conveyor moves the transport distance LT is CT. The driving means may be controlled so that the count number Cp in the detection means at that time becomes the size calculated by the equation (6).
Cp = CT / (n-1) (6)
In this case, assuming that the amount of movement of the conveyor per count is α, the pitch feed amount Lp and the transport distance LT are expressed by Expression (7) and Expression (8), respectively.
Lp = α × Cp (7)
LT = α × CT (8)
When Expression (7) and Expression (8) are substituted into Expression (6), Expression (5) is obtained. That is, the pitch feed amount Lp can be set only by grasping in advance the moving amount α of the conveyor per count and the count number CT by the detecting means.
 制御手段は、コンベア上の搬送物のうちの一の搬送物の位置を、検出手段によるカウント数に基づいて取得し、取得した一の搬送物の位置と停止位置目標値とを比較して両者が一致しない場合に、そのずれ量を解消するように駆動手段を制御してコンベアを前進又は後進させてもよい。この場合、搬送物の停止位置と停止位置目標値との間にずれが生じたとしても、そのずれ量が解消される。そのため、搬送物の停止精度のさらなる向上が図られる。 The control means acquires the position of one of the conveyed objects on the conveyor based on the number of counts by the detecting means, compares the acquired position of the one conveyed object with the stop position target value, If they do not match, the conveyor may be moved forward or backward by controlling the driving means so as to eliminate the deviation amount. In this case, even if a deviation occurs between the stop position of the conveyed product and the stop position target value, the deviation amount is eliminated. Therefore, the further improvement of the stop accuracy of a conveyed product is achieved.
 制御手段は、一の搬送物を所定の周期ごとにコンベア上の搬送物のうちから選択しなおしてもよい。この場合、所定の周期ごとにずれ量が解消されるので、搬送物の停止精度のより一層の向上が図られる。 The control means may re-select one transported object from the transported objects on the conveyor every predetermined cycle. In this case, since the deviation amount is eliminated every predetermined period, the accuracy of stopping the conveyed product can be further improved.
 コンベアは、コンベアベルトと、コンベアベルトが架け渡された一対のプーリとを有し、検出手段は、プーリの回転量を一定角度ごとに検出してもよい。 The conveyor may include a conveyor belt and a pair of pulleys on which the conveyor belt is bridged, and the detection unit may detect the amount of rotation of the pulleys at a fixed angle.
 本発明の種々の側面によれば、搬送物が重量物であっても確実且つ高精度にピッチ送りできる。 According to various aspects of the present invention, even if the transported object is a heavy object, it can be reliably and accurately pitch-fed.
図1は、搬送装置の上面図である。FIG. 1 is a top view of the transport device. 図2は、搬送装置の側面図である。FIG. 2 is a side view of the transport device. 図3は、搬出部を示す上面図である。FIG. 3 is a top view showing the carry-out portion. 図4(A)は搬出部を示す側面図であり、図4(B)は搬出部を示す正面図である。FIG. 4A is a side view showing the carry-out part, and FIG. 4B is a front view showing the carry-out part. 図5(A)はエンコーダの近傍を示す側面図であり、図5(B)はエンコーダの近傍を示す正面図である。FIG. 5A is a side view showing the vicinity of the encoder, and FIG. 5B is a front view showing the vicinity of the encoder. 図6は、搬送物が搬送される様子を示す図である。FIG. 6 is a diagram illustrating a state in which the conveyed product is conveyed. 図7は、搬送物が搬送される様子を示す図である。FIG. 7 is a diagram illustrating a state in which the conveyed product is conveyed. 図8は、搬送物が搬送される様子を示す図である。FIG. 8 is a diagram illustrating a state in which the conveyed product is conveyed. 図9は、搬送物が搬送される様子を示す図である。FIG. 9 is a diagram illustrating a state in which the conveyed product is conveyed. 図10は、搬送物が搬送される様子を示す図である。FIG. 10 is a diagram illustrating a state in which the conveyed product is conveyed. 図11は、搬送物が搬送される様子を示す図である。FIG. 11 is a diagram illustrating a state in which the conveyed product is conveyed. 図12は、搬送物が搬送される様子を示す図である。FIG. 12 is a diagram illustrating a state in which the conveyed product is conveyed. 図13は、搬送装置の他の例を示す側面図である。FIG. 13 is a side view illustrating another example of the transport device.
 本実施形態に係る搬送装置100について、図面を参照して説明する。なお、説明において、同一要素又は同一機能を有する要素には同一符号を用いることとし、重複する説明は省略する。 The conveyance device 100 according to the present embodiment will be described with reference to the drawings. In the description, the same reference numerals are used for the same elements or elements having the same function, and a duplicate description is omitted.
 搬送装置100は、図1及び図2に示されるように、コンベア1と、搬入装置8と、搬出装置10と、エンコーダ14と、制御部30とを備える。コンベア1は、コンベアベルト4と、ヘッドプーリ2と、テールプーリ3と、ヘッドプーリ2及びテールプーリ3を支持する支持部材1aと、複数の従動ローラ1bと、モータ6とを有する。 As shown in FIGS. 1 and 2, the transport device 100 includes a conveyor 1, a carry-in device 8, a carry-out device 10, an encoder 14, and a control unit 30. The conveyor 1 includes a conveyor belt 4, a head pulley 2, a tail pulley 3, a support member 1 a that supports the head pulley 2 and the tail pulley 3, a plurality of driven rollers 1 b, and a motor 6.
 コンベアベルト4は、ヘッドプーリ2及びテールプーリ3に架け渡された無端状のベルトである。コンベアベルト4のうち上方に位置する部分の上面には、n(nは2以上の整数)個の搬送物7が載置される。 The conveyor belt 4 is an endless belt stretched over the head pulley 2 and the tail pulley 3. On the upper surface of the upper portion of the conveyor belt 4, n (n is an integer of 2 or more) conveyed items 7 are placed.
 ヘッドプーリ2は、図3に示されるように、回転軸2aを介して支持部材1aに対して回転可能に取り付けられている。ヘッドプーリ2には、図2に示されるように、チェーン5を介してモータ6の回転が伝達される。これにより、モータ6の回転は、チェーン5、ヘッドプーリ2及びコンベアベルト4の順に伝達され、コンベアベルト4に載置された搬送物がコンベアベルト4の延在方向に沿って移動する。このとき、コンベアベルト4上における搬送物7の間隔を一定に維持するために、コンベアベルト4を所定の送り量でピッチ送りするようモータ6が制御部30により制御される。 The head pulley 2 is rotatably attached to the support member 1a via a rotating shaft 2a as shown in FIG. As shown in FIG. 2, the rotation of the motor 6 is transmitted to the head pulley 2 through the chain 5. Thereby, the rotation of the motor 6 is transmitted in the order of the chain 5, the head pulley 2, and the conveyor belt 4, and the conveyed product placed on the conveyor belt 4 moves along the extending direction of the conveyor belt 4. At this time, the motor 6 is controlled by the control unit 30 so as to pitch-feed the conveyor belt 4 at a predetermined feed amount in order to keep the interval of the conveyed product 7 on the conveyor belt 4 constant.
 テールプーリ3は、図4に示されるように、回転軸13を介して支持部材1aに対して回転可能に取り付けられている。テールプーリ3は、コンベアベルト4の回転に伴って回転する従動プーリである。複数の従動ローラ1bは、図1に示されるように、ヘッドプーリ2とテールプーリ3との間に配置されており、支持部材1aに対して回転可能に取り付けられている。 As shown in FIG. 4, the tail pulley 3 is rotatably attached to the support member 1 a via the rotation shaft 13. The tail pulley 3 is a driven pulley that rotates as the conveyor belt 4 rotates. As shown in FIG. 1, the plurality of driven rollers 1b are disposed between the head pulley 2 and the tail pulley 3, and are rotatably attached to the support member 1a.
 搬入装置8は、図1及び図2に示されるように、コンベア1の側方において、ヘッドプーリ2とテールプーリ3との間で且つテールプーリ3の近傍に配置されている。搬入装置8は、搬入路8aと、押出板9とを有する。搬入路8aは、上方から見て、コンベア1と直交している。押出板9は、制御部30から出力された信号により動作して、搬入路8a上の搬送物7をコンベアベルト4に押し出す。 As shown in FIGS. 1 and 2, the carry-in device 8 is arranged on the side of the conveyor 1 between the head pulley 2 and the tail pulley 3 and in the vicinity of the tail pulley 3. The carry-in device 8 has a carry-in path 8 a and a push plate 9. The carry-in path 8a is orthogonal to the conveyor 1 when viewed from above. The extrusion plate 9 operates in accordance with a signal output from the control unit 30 to push the conveyed product 7 on the carry-in path 8a onto the conveyor belt 4.
 搬出装置10は、図1~図2に示されるように、コンベア1の側方において、ヘッドプーリ2とテールプーリ3との間で且つヘッドプーリ2の近傍に配置されている。搬出装置10は、搬出路10aと、押出板11とを有する。搬出路10aは、上方から見て、コンベア1と直交している。押出板11は、制御部30から出力された信号により動作して、コンベアベルト4上の搬送物7を搬出路10aに押し出す。搬出物7の搬出路10aへの押し出しの際に、搬送物7が搬出路10aからはみ出すことを防止するため、搬出路10aには固定ガイド12が取り付けられている。 As shown in FIGS. 1 and 2, the carry-out device 10 is disposed between the head pulley 2 and the tail pulley 3 and in the vicinity of the head pulley 2 on the side of the conveyor 1. The carry-out device 10 includes a carry-out path 10 a and an extrusion plate 11. The carry-out path 10a is orthogonal to the conveyor 1 when viewed from above. The extrusion plate 11 operates in accordance with a signal output from the control unit 30 to push the conveyed product 7 on the conveyor belt 4 to the carry-out path 10a. A fixed guide 12 is attached to the unloading path 10a in order to prevent the conveyed object 7 from protruding from the unloading path 10a when the unloading object 7 is pushed out to the unloading path 10a.
 エンコーダ14は、図1、図2、図4及び図5に示されるように、テールプーリ3の回転軸13に取り付けられている。エンコーダ14は、テールプーリ3が所定角度回転するごとにパルスを出力するロータリエンコーダである。エンコーダ14から出力されたパルスは制御部30に送信される。 The encoder 14 is attached to the rotating shaft 13 of the tail pulley 3 as shown in FIGS. 1, 2, 4 and 5. The encoder 14 is a rotary encoder that outputs a pulse each time the tail pulley 3 rotates by a predetermined angle. The pulse output from the encoder 14 is transmitted to the control unit 30.
 制御部30は、図2に示されるように、エンコーダ14、搬入装置8、搬出装置10及びモータ6に接続されている。制御部30は、エンコーダ14から入力されたパルスをカウントすることでテールプーリ3の回転量を検出する。制御部30は、カウント数に応じて搬入装置8、搬出装置10及びモータ6に信号を出力し、搬入装置8の押出板9、搬出装置10の押出板11及びモータ6の動作を制御する。 The control unit 30 is connected to the encoder 14, the carry-in device 8, the carry-out device 10 and the motor 6 as shown in FIG. 2. The control unit 30 detects the amount of rotation of the tail pulley 3 by counting the pulses input from the encoder 14. The control unit 30 outputs signals to the carry-in device 8, the carry-out device 10, and the motor 6 according to the count number, and controls operations of the push-out plate 9 of the carry-in device 8, the push-out plate 11 of the carry-out device 10, and the motor 6.
 次に、制御部30による搬入装置8、搬出装置10及びモータ6の制御について、具体的に説明する。ここでは、搬入路8aとコンベアベルト4との交差部C1(図1参照)から、搬出路10aとコンベアベルト4との交差部C2(図1参照)との間まで、n個の搬送物7が一定間隔でコンベアベルト4上に載置されている状態を考える。なお、搬送物7がコンベアベルト4上に載置される数nは、通常、搬送装置100の設計時に決定されるため、nは固定値である。 Next, the control of the carry-in device 8, the carry-out device 10, and the motor 6 by the control unit 30 will be specifically described. Here, there are n conveyed items 7 from the intersection C1 (see FIG. 1) between the carry-in path 8a and the conveyor belt 4 to the intersection C2 (see FIG. 1) between the carry-out path 10a and the conveyor belt 4. Is considered to be placed on the conveyor belt 4 at regular intervals. In addition, since the number n by which the conveyed product 7 is mounted on the conveyor belt 4 is normally determined at the time of design of the conveying apparatus 100, n is a fixed value.
 各搬送物7は、コンベアベルト4により順次ピッチ送りされ、交差部C1の搬入位置から交差部C2の搬出位置までn-1回停止する。すなわち、搬送中における位置ずれがないと仮定すると、搬送物7のm(mは1から(n-1)までの整数)回目の停止位置目標値Lmは式(9)で表され、n-1回目の停止位置目標値L(m-1)が搬出位置となる。
  Lm=m/(n-1)×LT ・・・(9)
ここで、LTは、コンベアベルト4における交差部C1から交差部C2までの搬送物7の搬送距離であり、搬送装置100の設計時に決定される固定値である。
Each conveyed product 7 is sequentially pitched by the conveyor belt 4 and stops n-1 times from the carry-in position of the intersection C1 to the carry-out position of the intersection C2. That is, assuming that there is no positional deviation during conveyance, m (m is an integer from 1 to (n−1)) stop position target value Lm of conveyance object 7 is expressed by equation (9), and n− The first stop position target value L (m−1) is the carry-out position.
Lm = m / (n−1) × LT (9)
Here, LT is the conveyance distance of the conveyed product 7 from the intersection C1 to the intersection C2 in the conveyor belt 4, and is a fixed value determined when the conveyance device 100 is designed.
 まず、制御部30は、搬出装置10を制御して、交差部C2(搬出位置)に位置する搬送物7を押出板11で搬出路10aに押し出す。これにより、コンベアベルト4上には、交差部C1(搬入位置)から、交差部C2の一つ手前の位置(n-2回目の停止位置)まで、n-1個の搬送物7が存在する。 First, the control unit 30 controls the carry-out device 10 to push the conveyed product 7 located at the intersection C2 (carry-out position) to the carry-out path 10a with the pusher plate 11. As a result, there are n−1 conveyed items 7 on the conveyor belt 4 from the intersection C1 (carry-in position) to a position just before the intersection C2 (n-2th stop position). .
 続いて、制御部30は、コンベアベルト4を1回のピッチ送り量Lpでピッチ送りするようモータ6を制御する。これにより、コンベアベルト4上には、交差部C1の一つ次の位置(1回目の停止位置目標値)から、交差部C2(搬出位置、すなわちn-1回目の停止位置目標値)まで、n-1個の搬送物7が存在する。 Subsequently, the control unit 30 controls the motor 6 so as to pitch-feed the conveyor belt 4 with a single pitch feed amount Lp. Thereby, on the conveyor belt 4, from the primary position of the intersection C1 (first stop position target value) to the intersection C2 (unloading position, that is, the (n-1) th stop position target value), There are n-1 conveyed items 7.
 続いて、制御部30は、搬入装置8を制御して、搬入路8aに位置する搬送物7を押出板9で交差部C1に向けて押し出す。これにより、コンベアベルト4上には、交差部C1(搬入位置)から交差部C2(搬出位置、すなわちn-1回目の停止位置目標値)まで、n個の搬送物7が存在する。搬送装置100においては以上の動作が繰り返され、搬送物7がコンベアベルト4上を順次ピッチ送りされる。 Subsequently, the control unit 30 controls the carry-in device 8 to push the conveyed product 7 positioned in the carry-in path 8a toward the intersection C1 by the push plate 9. As a result, n conveyed items 7 exist on the conveyor belt 4 from the intersection C1 (carry-in position) to the intersection C2 (carry-out position, that is, the (n-1) th stop position target value). In the conveying apparatus 100, the above operation is repeated, and the conveyed product 7 is sequentially pitched on the conveyor belt 4.
 図10は、コンベアベルト4上の搬送物7のうちの一の搬送物7aが2回目の停止位置目標値L2=2/(n-1)×LTに位置している状態を示す。図11は、コンベアベルト4の搬送物7のうちの一の搬送物7aが10回目の停止位置目標値L10=10/(n-1)×LTに位置している状態を示す。図12は、コンベアベルト4の搬送物7のうちの一の搬送物7aがn-1回目の停止位置目標値(搬出位置)L(n-1)=(n-1)/(n-1)×LTに位置すると共に、次のサイクルの搬送物7bが搬入位置に位置している状態を示す。 FIG. 10 shows a state in which one of the conveyed items 7 on the conveyor belt 4 is located at the second stop position target value L2 = 2 / (n−1) × LT. FIG. 11 shows a state where one of the conveyed items 7 on the conveyor belt 4 is positioned at the tenth stop position target value L10 = 10 / (n−1) × LT. FIG. 12 shows that one of the conveyed objects 7a on the conveyor belt 4 is n−1th stop position target value (unloading position) L (n−1) = (n−1) / (n−1). ) It is located at × LT, and shows a state where the conveyed product 7b of the next cycle is located at the carry-in position.
 ここで、ピッチ送り量Lpについてより詳しく説明する。本実施形態では、コンベアベルト4の1回のピッチ送りの際のエンコーダ14によるカウント数Cpが式(10)で算出される大きさとなるように、制御部30がモータ6を制御する。
  Cp=CT/(n-1) ・・・(10)
ここで、CTは、コンベアベルト4が搬送距離LTを移動したときのエンコーダ14によるカウント数であり、予め測定することで得られる実測値である。
Here, the pitch feed amount Lp will be described in more detail. In the present embodiment, the control unit 30 controls the motor 6 so that the count number Cp by the encoder 14 at the time of one pitch feed of the conveyor belt 4 becomes the size calculated by the equation (10).
Cp = CT / (n-1) (10)
Here, CT is the number of counts by the encoder 14 when the conveyor belt 4 moves the transport distance LT, and is a measured value obtained by measuring in advance.
 エンコーダ14の1カウントあたりのコンベアベルト4の移動量をαとすると、ピッチ送り量Lp及び搬送距離LTはそれぞれ式(10)及び式(11)にて表される。
  Lp=α×Cp ・・・(11)
  LT=α×CT ・・・(12)
式(11)及び式(12)を式(10)に代入すると、式(13)が得られる。
  Lp=LT/(n-1) ・・・(13)
従って、1カウントあたりのコンベアの移動量αと、検出手段によるカウント数CTとを予め把握しておくだけで、ピッチ送り量Lpを設定できる。これにより、本実施形態においては、ピッチ送り量Lpが式(10)で算出される大きさとなるように、制御部30がモータ6を制御する。
When the moving amount of the conveyor belt 4 per count of the encoder 14 is α, the pitch feed amount Lp and the transport distance LT are expressed by the equations (10) and (11), respectively.
Lp = α × Cp (11)
LT = α × CT (12)
When Expression (11) and Expression (12) are substituted into Expression (10), Expression (13) is obtained.
Lp = LT / (n-1) (13)
Therefore, the pitch feed amount Lp can be set only by grasping in advance the moving amount α of the conveyor per count and the count number CT by the detecting means. Thereby, in this embodiment, the control part 30 controls the motor 6 so that the pitch feed amount Lp becomes the magnitude | size calculated by Formula (10).
 ところで、搬送物7をコンベア1で搬送するにあたり、タイマーを利用してコンベアベルト4を制御することも考えられる。すなわち、制御部30により、モータ6を一定時間ごとに動作及び停止させること(間欠動作させること)が考えられる。ところが、ブレーキ遅れ等で搬送物7の実際の停止位置が停止位置目標値から微妙にずれることがある。つまり、ピッチ送り量Lpと、実際の移動量(実測値)Lx1、Lx2、Lx3、・・・、Lx(n-1)とが一致しないことがある(図6参照)。タイマー制御の場合、位置ずれがいったん生ずると、そのずれを解消することが困難である。しかも、本実施形態のように、搬送物7の搬送方向と直交する方向に搬送物7を搬出する場合、ずれ量の大きさによっては搬送物7を搬出できない事態が起こりうる。 By the way, when conveying the conveyed product 7 by the conveyor 1, it is also conceivable to control the conveyor belt 4 using a timer. That is, it can be considered that the control unit 30 operates and stops the motor 6 at regular intervals (intermittent operation). However, the actual stop position of the conveyed product 7 may slightly deviate from the stop position target value due to a brake delay or the like. That is, the pitch feed amount Lp may not match the actual movement amounts (actual measurement values) Lx1, Lx2, Lx3,..., Lx (n−1) (see FIG. 6). In the case of timer control, once a positional deviation occurs, it is difficult to eliminate the deviation. Moreover, when the transported object 7 is unloaded in the direction orthogonal to the transport direction of the transported object 7 as in the present embodiment, a situation in which the transported object 7 cannot be unloaded may occur depending on the amount of deviation.
 具体的には、位置ずれが発生して搬送物7が目標の搬出位置に到達せず、ずれ量Lzが送り足らず側の位置ずれ許容量La(図3参照)よりも大きくなった場合、搬出時に搬送物7が固定ガイド12と干渉してしまう。また、位置ずれが発生して搬送物7が目標の搬出位置を超えてしまい、ずれ量Lzが送り過ぎ側の位置ずれ許容量Lb(図3参照)よりも大きくなった場合、搬出時に押出板11が2つの搬送物7を押し出してしまう。 Specifically, when the positional deviation occurs and the conveyed product 7 does not reach the target carrying-out position, and the deviation amount Lz is not enough to be fed, the carrying amount is larger than the allowable positional deviation amount La (see FIG. 3). Sometimes the conveyed product 7 interferes with the fixed guide 12. In addition, when the displacement 7 occurs and the conveyed product 7 exceeds the target unloading position and the displacement amount Lz becomes larger than the excessive displacement allowance Lb (see FIG. 3), the extrusion plate is unloaded at the time of unloading. 11 extrudes two conveyed objects 7.
 このような停止位置のずれを防止するために、エンコーダを利用してコンベアベルト4を制御することも考えられる。具体的には、搬出位置の一つ手前に位置する搬送物7を搬出位置へと送るピッチ送り量Lpを、式(14)により調整して、当該搬送物7が搬出位置に精度よく停止させることが考えられる。
  Lp=LT-Ls ・・・(14)
ここで、Lsは、ある搬送物7が搬入位置から搬出位置の一つ手前まで搬送されたときの搬送距離を示し、エンコーダによって得られる実測値である。
In order to prevent such a shift of the stop position, it is conceivable to control the conveyor belt 4 using an encoder. Specifically, the pitch feed amount Lp for feeding the transported object 7 positioned just before the unloading position to the unloading position is adjusted by the equation (14), and the transported object 7 is accurately stopped at the unloading position. It is possible.
Lp = LT−Ls (14)
Here, Ls indicates a transport distance when a certain transported object 7 is transported from the carry-in position to one position before the carry-out position, and is an actual measurement value obtained by the encoder.
 式(14)を用いて搬送物7を搬送する様子を、図7~図9に基づいて具体的に説明する。まず、図7に示されるように、搬出位置の一つ手前に位置する搬送物7を1ピッチ分搬送する。このときのピッチ送り量LpをLp1とする(Lp=Lp1)。このとき同時に、搬入位置に位置する搬送物7がLp1だけ搬送される(図8参照)。 A state of transporting the transported object 7 using the equation (14) will be specifically described with reference to FIGS. First, as shown in FIG. 7, the conveyed product 7 positioned immediately before the carry-out position is conveyed by one pitch. The pitch feed amount Lp at this time is Lp1 (Lp = Lp1). At the same time, the conveyed product 7 positioned at the carry-in position is conveyed by Lp1 (see FIG. 8).
 続いて、図8に示されるように、搬出位置の一つ手前に位置する搬送物7を1ピッチ分搬送する。このときのピッチ送り量LpをLp2とする(Lp=Lp2)。このとき同時に、搬入位置に位置する搬送物7がLp2だけ搬送される(図9参照)。こうして、搬入位置に位置する搬送物7は、式(14)で算出されたピッチ送り量Lp(Lp3,Lp4,・・・,Lp(n-1))にて順次搬送される。 Subsequently, as shown in FIG. 8, the conveyed product 7 positioned immediately before the unloading position is conveyed by one pitch. The pitch feed amount Lp at this time is Lp2 (Lp = Lp2). At the same time, the conveyed product 7 located at the carry-in position is conveyed by Lp2 (see FIG. 9). Thus, the conveyed product 7 located at the carry-in position is sequentially conveyed by the pitch feed amount Lp (Lp3, Lp4,..., Lp (n−1)) calculated by the equation (14).
 式(14)によれば、実測値であるLsを用いてピッチ送り量Lpを算出している。そのため、搬送物7の位置ずれにより、値Lsと搬送物7の実際の搬送距離とが異なっている場合がありうる。従って、ピッチ送り量Lpにばらつきが生じることがある。 According to the equation (14), the pitch feed amount Lp is calculated using Ls which is an actually measured value. Therefore, there may be a case where the value Ls and the actual transport distance of the transported object 7 are different due to the positional deviation of the transported object 7. Therefore, the pitch feed amount Lp may vary.
 このばらつきは、補正制御をしない限り自然に収束することはなく、拡散していく傾向を有する。そのため、搬送物7が送り過ぎの状態にある場合には、搬送物7の搬送を繰り返すごとにピッチ送り量Lpが小さくなり、搬入位置において搬送物7を搬入するためのスペースが確保できなくなってしまう。一方、搬送物7が送り足らずの状態にある場合には、搬送物7の搬送を繰り返すごとにピッチ送り量Lpが大きくなり、コンベアベルト4上に所定数の搬送物7を載置できなくなってしまう。 This variation does not naturally converge unless correction control is performed, and tends to diffuse. For this reason, when the conveyed product 7 is in an excessively fed state, the pitch feed amount Lp decreases each time conveyance of the conveyed product 7 is repeated, and a space for carrying the conveyed product 7 at the loading position cannot be secured. End up. On the other hand, when the conveyed product 7 is not fed, the pitch feed amount Lp increases each time the conveyed product 7 is repeatedly conveyed, and a predetermined number of conveyed items 7 cannot be placed on the conveyor belt 4. End up.
 そこで、本実施形態では、搬送物7の搬送方向と直交する方向に搬送物7を搬出する場合であっても、ピッチ送り量Lpのばらつきを抑制できるよう、搬送装置を制御している。具体的には、制御部30は、コンベアベルト4上の搬送物7のうちの一の搬送物7の位置を、エンコーダ14のカウント数に基づいて取得する。続いて、制御部30は、取得した一の搬送物7の位置と停止位置目標値とが一致しているか否かを比較する。 Therefore, in this embodiment, even when the transported object 7 is unloaded in a direction orthogonal to the transport direction of the transported object 7, the transport device is controlled so that the variation in the pitch feed amount Lp can be suppressed. Specifically, the control unit 30 acquires the position of one of the conveyed objects 7 on the conveyor belt 4 based on the count number of the encoder 14. Subsequently, the control unit 30 compares whether or not the acquired position of the one conveyed product 7 matches the stop position target value.
 制御部30は、比較の結果一致していると判断した場合、特に追加の制御を行わない。一方、制御部30は、比較の結果一致していないと判断した場合、そのずれ量を解消するようにモータ6を制御する。具体的には、一の搬送物7の位置が停止位置目標値よりも進んでいる場合、制御部30は、モータ6を制御してコンベアベルト4を後進させる。一方、一の搬送物7の位置が停止位置目標値よりも手前である場合、制御部30は、モータ6を制御してコンベアベルト4を前進させる。 When the control unit 30 determines that they match as a result of the comparison, no particular control is performed. On the other hand, when the control unit 30 determines that they do not match as a result of the comparison, the control unit 30 controls the motor 6 so as to eliminate the shift amount. Specifically, when the position of one conveyed product 7 is advanced from the stop position target value, the control unit 30 controls the motor 6 to move the conveyor belt 4 backward. On the other hand, when the position of one conveyed product 7 is in front of the stop position target value, the control unit 30 controls the motor 6 to advance the conveyor belt 4.
 本実施形態において、制御部30は、一の搬送物7を所定の周期ごとにコンベアベルト4上の搬送物7のうちから選択しなおしている。例えば、図12に示されるように、一の搬送物7aが搬出位置から搬出されたとき、続くタイミングで搬入位置に搬入された搬送物7bを、新たな一の搬送物7として選択してもよい。または、任意の時間的又は距離的な周期ごとに、コンベアベルト4上の搬送物7から新たな一の搬送物7を選択してもよい。 In the present embodiment, the control unit 30 reselects one transported object 7 from the transported objects 7 on the conveyor belt 4 at predetermined intervals. For example, as shown in FIG. 12, when one conveyed product 7 a is unloaded from the unloading position, the conveyed item 7 b loaded into the loading position at the subsequent timing may be selected as a new single conveyed item 7. Good. Or you may select the new one conveyed product 7 from the conveyed product 7 on the conveyor belt 4 for every arbitrary time or distance periods.
 以上のような本実施形態では、搬送距離LT及び搬送物の数nに基づいて、コンベアの1回のピッチ送り量Lpを算出している。搬送距離LTの大きさは変動しない固定値であるので、算出されるピッチ送り量Lpに搬送物7の位置ずれ量が含まれない。そのため、ピッチ送り量Lpが正確となる。従って、搬送物7が重量物であっても確実且つ高精度にピッチ送りできる。また、本実施形態では、コンベアベルト4上への搬送物7の積載量が増加(コンベアベルト4の長さを延長)したり、搬送物7の積載密度が増加(搬送物7同士の間隙の狭隘化)した場合でも、搬送物7を確実且つ高精度にピッチ送りできる。さらに、本実施形態では、搬送物7の形状が不定形であったり、搬送物7の形状が時間の経過と共に変化したりして、搬送物7の位置を検出することが困難な場合でも、搬送物7を確実且つ高精度にピッチ送りできる。 In the present embodiment as described above, one pitch feed amount Lp of the conveyor is calculated based on the transport distance LT and the number n of transported objects. Since the magnitude of the transport distance LT is a fixed value that does not vary, the calculated pitch feed amount Lp does not include the positional deviation amount of the transported object 7. Therefore, the pitch feed amount Lp becomes accurate. Therefore, even if the transported object 7 is a heavy object, it can be reliably and accurately pitch-fed. Further, in the present embodiment, the load amount of the conveyed product 7 on the conveyor belt 4 is increased (the length of the conveyor belt 4 is extended), or the loading density of the conveyed product 7 is increased (the gap between the conveyed items 7 is increased). Even in the case of narrowing), the conveyed product 7 can be pitch-fed reliably and with high accuracy. Furthermore, in the present embodiment, even when it is difficult to detect the position of the conveyed product 7 because the shape of the conveyed product 7 is indefinite or the shape of the conveyed product 7 changes with the passage of time, The conveyed product 7 can be pitched reliably and with high accuracy.
 本実施形態では、コンベアベルト4の1回のピッチ送りの際のエンコーダ14によるカウント数Cpが式(10)で算出される大きさとなるように、制御部30がモータ6を制御している。この場合、エンコーダ14の1カウントあたりのコンベアベルト4の移動量をαとすると、ピッチ送り量Lp及び搬送距離LTはそれぞれ式(10)及び式(11)にて表され、式(11)及び式(12)を式(10)に代入すると、式(13)が得られる。従って、本実施形態では、1カウントあたりのコンベアの移動量αと、検出手段によるカウント数CTとを予め把握しておくだけで、ピッチ送り量Lpを設定できるようになる。 In the present embodiment, the control unit 30 controls the motor 6 so that the count number Cp by the encoder 14 at the time of one pitch feed of the conveyor belt 4 becomes the size calculated by the equation (10). In this case, if the moving amount of the conveyor belt 4 per count of the encoder 14 is α, the pitch feed amount Lp and the transport distance LT are expressed by the equations (10) and (11), respectively. Substituting equation (12) into equation (10) yields equation (13). Therefore, in the present embodiment, the pitch feed amount Lp can be set only by grasping in advance the moving amount α of the conveyor per count and the count number CT by the detecting means.
 本実施形態では、制御部30が、コンベアベルト4上の搬送物7のうちの一の搬送物7の位置を、エンコーダ14のカウント数に基づいて取得する。そして、取得した一の搬送物7の位置と停止位置目標値とを比較して両者が一致しない場合に、そのずれ量を解消するように制御部30がモータ6を制御してコンベアベルト4を前進又は後進させる。そのため、搬送物7の停止位置と停止位置目標値との間にずれが生じたとしても、そのずれ量が解消される。その結果、搬送物7の停止精度のさらなる向上が図られる。このような制御部30によるモータ6の制御は、搬送方向と異なる方向に搬送物7を搬出する場合に特に好適である。 In the present embodiment, the control unit 30 acquires the position of one of the conveyed objects 7 on the conveyor belt 4 based on the count number of the encoder 14. Then, when the acquired position of one conveyed product 7 is compared with the target stop position value and the two do not match, the control unit 30 controls the motor 6 so as to eliminate the deviation amount, and the conveyor belt 4 is moved. Move forward or backward. Therefore, even if a deviation occurs between the stop position of the conveyed product 7 and the stop position target value, the deviation amount is eliminated. As a result, the accuracy of stopping the conveyed product 7 can be further improved. Such control of the motor 6 by the control unit 30 is particularly suitable when the transported object 7 is unloaded in a direction different from the transport direction.
 本実施形態では、一の搬送物7を所定の周期ごとにコンベアベルト4上の搬送物7のうちから選択しなおしている。そのため、所定の周期ごとにずれ量が解消されるので、搬送物7の停止精度のより一層の向上が図られる。 In this embodiment, one transported object 7 is selected again from the transported objects 7 on the conveyor belt 4 at predetermined intervals. For this reason, since the deviation amount is eliminated at every predetermined period, the accuracy of stopping the conveyed product 7 can be further improved.
 以上、本発明の実施形態について詳細に説明したが、本発明は上記した実施形態に限定されるものではない。例えば、エンコーダ14をヘッドプーリ2に取り付けてもよい。 As mentioned above, although embodiment of this invention was described in detail, this invention is not limited to above-described embodiment. For example, the encoder 14 may be attached to the head pulley 2.
 エンコーダ14(ロータリエンコーダ)に代えて、コンベアベルト4の移動を一定間隔ごとに検出できるような検出手段を用いてもよい。 Instead of the encoder 14 (rotary encoder), a detecting means that can detect the movement of the conveyor belt 4 at regular intervals may be used.
 コンベアベルト4は、図13に示されるように、屈曲及び/又は傾斜していてもよい。 The conveyor belt 4 may be bent and / or inclined as shown in FIG.
 1…コンベア、2…ヘッドプーリ、3…テールプーリ、4…コンベアベルト、6…モータ、7,7a,7b…搬送物、8…搬入装置、10…搬出装置、14…エンコーダ、30…制御部、100…搬送装置。 DESCRIPTION OF SYMBOLS 1 ... Conveyor, 2 ... Head pulley, 3 ... Tail pulley, 4 ... Conveyor belt, 6 ... Motor, 7, 7a, 7b ... Conveyed material, 8 ... Carry-in device, 10 ... Carry-out device, 14 ... Encoder, 30 ... Control part, 100: Conveying device.

Claims (13)

  1.  ヘッドプーリとテールプーリとの間に張設され、搬送物をピッチ送りするためのベルトコンベアの運転方法であって、
     選択された搬送物が各搬送サイクル毎に停止する目標位置を、テールプーリ回転軸の回転角度を検出するエンコーダでベルトコンベア全長にわたり制御し、ピッチ送り量を制御することを特徴とするベルトコンベアの運転方法。
    An operation method of a belt conveyor that is stretched between a head pulley and a tail pulley and pitches a conveyed product,
    The belt conveyor is operated by controlling the target position at which the selected transported object stops in each transport cycle over the entire length of the belt conveyor by an encoder that detects the rotation angle of the tail pulley rotation shaft, and controlling the pitch feed amount. Method.
  2.  任意の搬送物を選択し、その搬送物が各搬送サイクル毎に停止する目標位置を、常に搬入位置から目標位置までのエンコーダカウント数で制御し、選択した搬送物が搬出されるタイミング、または、制御的に任意に決めたサイクル後に搬入される搬送物を、次の停止位置を制御する搬送物に変更する制御を繰り返すことを特徴とする請求項1記載のベルトコンベアの運転方法。 Select an arbitrary transported object, and control the target position where the transported object stops for each transport cycle by the encoder count number from the carry-in position to the target position, and the timing when the selected transported object is carried out, or 2. The method of operating a belt conveyor according to claim 1, wherein control for changing a conveyed product carried in after a cycle arbitrarily determined in terms of control to a conveyed product for controlling a next stop position is repeated.
  3.  n(nは2以上の整数)個の搬送物が載置されるコンベアと、前記コンベアを駆動する駆動手段とを備える搬送装置を制御する方法であって、
     前記コンベアにおける搬入部から搬出部までの前記搬送物の搬送距離をLTとしたときに、前記コンベアの1回のピッチ送り量Lpが式(1)で算出される大きさとなるように、前記駆動手段を制御する工程を含む、搬送装置の制御方法。
      Lp=LT/(n-1) ・・・(1)
    A method of controlling a transport device comprising a conveyor on which n (n is an integer of 2 or more) transported objects and a driving means for driving the conveyor,
    When the transport distance of the transported object from the carry-in part to the carry-out part in the conveyor is LT, the driving is performed so that the pitch feed amount Lp of the conveyor is the size calculated by the equation (1). A method for controlling a transfer device, including a step of controlling the means.
    Lp = LT / (n-1) (1)
  4.  前記搬送装置は、前記コンベアの移動を一定距離ごとに検出する検出手段をさらに備え、
     前記駆動手段を制御する工程では、前記コンベアが前記搬送距離LTを移動したときの前記検出手段によるカウント数をCTとしたときに、前記コンベアの1回のピッチ送りの際の前記検出手段におけるカウント数Cpが式(2)で算出される大きさとなるように、前記駆動手段を制御する、請求項3に記載の搬送装置の制御方法。
      Cp=CT/(n-1) ・・・(2)
    The transport device further includes detection means for detecting the movement of the conveyor at regular intervals,
    In the step of controlling the driving means, the count in the detection means at the time of one pitch feed of the conveyor, where CT is the count number by the detection means when the conveyor moves the transport distance LT. The method for controlling a transfer device according to claim 3, wherein the driving unit is controlled such that the number Cp has a size calculated by the equation (2).
    Cp = CT / (n-1) (2)
  5.  前記駆動手段を制御する工程は、
      前記コンベア上の前記搬送物のうちの一の搬送物の位置を、前記検出手段によるカウント数に基づいて取得することと、
      取得した前記一の搬送物の位置と停止位置目標値とを比較して両者が一致しない場合に、そのずれ量を解消するように前記駆動手段を制御して前記コンベアを前進又は後進させることとを含む、請求項4に記載の搬送装置の制御方法。
    The step of controlling the driving means includes
    Obtaining the position of one of the transported objects on the conveyor based on the number of counts by the detecting means;
    When the acquired position of the one conveyed product is compared with the stop position target value and the two do not coincide with each other, the drive means is controlled so as to eliminate the deviation amount, and the conveyor is moved forward or backward. The control method of the conveying apparatus of Claim 4 containing this.
  6.  前記制御手段は、前記一の搬送物を所定の周期ごとに前記コンベア上の前記搬送物のうちから選択しなおす、請求項5に記載の搬送装置の制御方法。 6. The method of controlling a transport apparatus according to claim 5, wherein the control means reselects the one transported object from the transported objects on the conveyor every predetermined cycle.
  7.  前記コンベアは、コンベアベルトと、前記コンベアベルトが架け渡された一対のプーリとを有し、
     前記検出手段は、前記プーリの回転量を一定角度ごとに検出する、請求項4~6のいずれか一項に記載の搬送装置の制御方法。
    The conveyor has a conveyor belt and a pair of pulleys around the conveyor belt,
    The method of controlling a transport apparatus according to any one of claims 4 to 6, wherein the detection means detects the amount of rotation of the pulley for each fixed angle.
  8.  ヘッドプーリとテールプーリとの間に張設され、搬送物をピッチ送りするためのベルトコンベアの運転装置であって、
     ヘッドプーリを間欠回転させるモータと、
     テールプーリ回転軸の回転角度を検出するエンコーダと、
     選択された搬送物が各搬送サイクル毎に停止する目標位置を上記エンコーダのカウント数で制御する制御装置とを備えたことを特徴とするベルトコンベアの運転装置。
    A belt conveyor driving device that is stretched between a head pulley and a tail pulley to pitch-feed a conveyed product,
    A motor that intermittently rotates the head pulley;
    An encoder that detects the rotation angle of the tail pulley rotation shaft;
    An apparatus for operating a belt conveyor, comprising: a control device that controls a target position at which a selected conveyed product stops at each conveyance cycle by the count number of the encoder.
  9.  n(nは2以上の整数)個の搬送物が載置されるコンベアと、
     前記コンベアを駆動する駆動手段と、
     前記コンベアにおける搬入部から搬出部までの前記搬送物の搬送距離をLTとしたときに、前記コンベアの1回のピッチ送り量Lpが式(3)で算出される大きさとなるように、前記駆動手段を制御する制御手段とを備える、搬送装置。
      Lp=LT/(n-1) ・・・(3)
    a conveyor on which n (n is an integer of 2 or more) transported objects are placed;
    Drive means for driving the conveyor;
    When the transport distance of the transported object from the carry-in part to the carry-out part in the conveyor is LT, the drive is performed so that the pitch feed amount Lp of the conveyor is the size calculated by the expression (3). And a control means for controlling the means.
    Lp = LT / (n-1) (3)
  10.  前記コンベアの移動を一定距離ごとに検出する検出手段をさらに備え、
     前記制御手段は、前記コンベアが前記搬送距離LTを移動したときの前記検出手段によるカウント数をCTとしたときに、前記コンベアの1回のピッチ送りの際の前記検出手段におけるカウント数Cpが式(4)で算出される大きさとなるように、前記駆動手段を制御する、請求項9に記載の搬送装置。
      Cp=CT/(n-1) ・・・(4)
    It further comprises detection means for detecting the movement of the conveyor at regular intervals,
    The control means is configured such that the count number Cp in the detection means at the time of one pitch feed of the conveyor is an expression, where CT is the count number by the detection means when the conveyor moves the transport distance LT. The conveying apparatus according to claim 9, wherein the driving unit is controlled to have a size calculated in (4).
    Cp = CT / (n-1) (4)
  11.  前記制御手段は、
      前記コンベア上の前記搬送物のうちの一の搬送物の位置を、前記検出手段によるカウント数に基づいて取得し、
      取得した前記一の搬送物の位置と停止位置目標値とを比較して両者が一致しない場合に、そのずれ量を解消するように前記駆動手段を制御して前記コンベアを前進又は後進させる、請求項10に記載の搬送装置。
    The control means includes
    Obtaining the position of one of the conveyed items on the conveyor based on the count by the detecting means;
    When the acquired position of the one conveyed product is compared with the target stop position value and the two do not match, the driving means is controlled to cancel or shift the conveyor forward or backward. Item 11. The transport device according to Item 10.
  12.  前記制御手段は、前記一の搬送物を所定の周期ごとに前記コンベア上の前記搬送物のうちから選択しなおす、請求項11に記載の搬送装置。 12. The transport apparatus according to claim 11, wherein the control unit reselects the one transported object from the transported objects on the conveyor at predetermined intervals.
  13.  前記コンベアは、コンベアベルトと、前記コンベアベルトが架け渡された一対のプーリとを有し、
     前記検出手段は、前記プーリの回転量を一定角度ごとに検出する、請求項10~12のいずれか一項に記載の搬送装置。
    The conveyor has a conveyor belt and a pair of pulleys around the conveyor belt,
    The transport apparatus according to any one of claims 10 to 12, wherein the detection means detects the amount of rotation of the pulley for each fixed angle.
PCT/JP2012/067603 2011-07-12 2012-07-10 Belt conveyor operating method, belt conveyor operating device, control method for transport device, and transport device WO2013008820A1 (en)

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JPH02233427A (en) * 1989-03-06 1990-09-17 Shibuya Kogyo Co Ltd Sheet member take-out device
JPH05338779A (en) * 1992-06-04 1993-12-21 Nakayama Etsugu:Kk Work delivering device by parallel conveyor system

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