WO2013008331A1 - Refuse collection vehicle - Google Patents

Refuse collection vehicle Download PDF

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Publication number
WO2013008331A1
WO2013008331A1 PCT/JP2011/066073 JP2011066073W WO2013008331A1 WO 2013008331 A1 WO2013008331 A1 WO 2013008331A1 JP 2011066073 W JP2011066073 W JP 2011066073W WO 2013008331 A1 WO2013008331 A1 WO 2013008331A1
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WO
WIPO (PCT)
Prior art keywords
cylinder
hydraulic
dust
plate
pump
Prior art date
Application number
PCT/JP2011/066073
Other languages
French (fr)
Japanese (ja)
Inventor
雅明 寿美田
晃一 巻幡
嘉宏 長尾
Original Assignee
新明和工業株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 新明和工業株式会社 filed Critical 新明和工業株式会社
Priority to PCT/JP2011/066073 priority Critical patent/WO2013008331A1/en
Publication of WO2013008331A1 publication Critical patent/WO2013008331A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65FGATHERING OR REMOVAL OF DOMESTIC OR LIKE REFUSE
    • B65F3/00Vehicles particularly adapted for collecting refuse
    • B65F3/14Vehicles particularly adapted for collecting refuse with devices for charging, distributing or compressing refuse in the interior of the tank of a refuse vehicle
    • B65F3/20Vehicles particularly adapted for collecting refuse with devices for charging, distributing or compressing refuse in the interior of the tank of a refuse vehicle with charging pistons, plates, or the like
    • B65F3/207Vehicles particularly adapted for collecting refuse with devices for charging, distributing or compressing refuse in the interior of the tank of a refuse vehicle with charging pistons, plates, or the like guided by tracks, channels, slots or the like provided on the vehicle
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65FGATHERING OR REMOVAL OF DOMESTIC OR LIKE REFUSE
    • B65F3/00Vehicles particularly adapted for collecting refuse
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65FGATHERING OR REMOVAL OF DOMESTIC OR LIKE REFUSE
    • B65F3/00Vehicles particularly adapted for collecting refuse
    • B65F3/14Vehicles particularly adapted for collecting refuse with devices for charging, distributing or compressing refuse in the interior of the tank of a refuse vehicle
    • B65F3/20Vehicles particularly adapted for collecting refuse with devices for charging, distributing or compressing refuse in the interior of the tank of a refuse vehicle with charging pistons, plates, or the like
    • B65F3/205Vehicles particularly adapted for collecting refuse with devices for charging, distributing or compressing refuse in the interior of the tank of a refuse vehicle with charging pistons, plates, or the like with two or more movable and co-operating plates or the like for charging refuse from the loading hopper to the interior of a refuse vehicle

Definitions

  • the present invention relates to a dust collection vehicle provided with a dust loading device operated using hydraulic oil supplied by a hydraulic pump.
  • the electric motor is driven to discharge the hydraulic oil from the hydraulic pump and the dust loading device is driven, but only a constant flow of hydraulic oil is supplied from this hydraulic pump. Therefore, when the load on the dust loading device increases, the hydraulic pressure of the hydraulic oil supplied to the hydraulic actuator of the dust loading device suddenly rises, causing problems such as the electric motor stopping. In addition, it is conceivable to enlarge the electric motor in advance in anticipation of this hydraulic pressure rise, but this becomes a problem from the viewpoint of noise, space saving, and energy saving.
  • the dust collection vehicle is mounted on a vehicle body and has a waste storage box having a rear opening, and a waste input box continuously connected to the rear opening of the waste storage box and having a rear insertion opening,
  • a dust loading device provided in a box and driven by a hydraulic actuator, and a hydraulic pump supplying hydraulic fluid for operating the hydraulic actuator of the dust loading device, and a swash plate type in which a swash plate is tilted to change the discharge flow rate
  • the flow of hydraulic fluid operating the pump control cylinder is switched by controlling by the electromagnetic control valve controlled by the control device, and the inclination of the swash plate of the swash plate type variable displacement hydraulic pump is steplessly changed by the expansion and contraction.
  • the discharge flow rate of the pump can be optimally controlled.
  • the hydraulic actuator is a hydraulic cylinder
  • the solenoid control valve steplessly increases the discharge flow rate of the hydraulic pump to a set amount at the start of the expansion operation of the hydraulic cylinder, and the hydraulic pump at the end of the expansion operation of the hydraulic cylinder It is desirable to control the flow of hydraulic fluid that operates the pump control cylinder so as to steplessly reduce the discharge flow rate from the set amount. As a result, it is possible to eliminate sudden changes in the flow rate at the start and end of the extension operation of the hydraulic cylinder of the dust loading device.
  • the hydraulic actuator is a hydraulic cylinder
  • the solenoid control valve regulates the extension / contraction speed of the hydraulic cylinder by controlling the flow of hydraulic fluid for operating the pump control cylinder.
  • the expansion-contraction speed of the hydraulic cylinder of a refuse loading apparatus can be easily adjusted to optimal speed.
  • the dust loading device comprises: a sliding plate movable in the vertical direction by the expansion and contraction operation of the sliding cylinder as the hydraulic actuator; It has a compression plate that can be rocked in the longitudinal direction of the vehicle body by the expansion and contraction operation of the dynamic cylinder, and the slide and compression plates operate as one cycle with inversion, descent, compression and elevation by the expansion and contraction operation of the sliding cylinder and rocking cylinder.
  • the dust loading device includes a pressing plate whose middle portion is pivotally supported by the side wall surface of the dust loading box and swings one end in the front and rear direction, and a rod at the other end of the pressing plate
  • a pressing cylinder as a hydraulic actuator that is rotatably supported at its tip to operate the pressing plate, a rotary plate that can be rotated below the pressing plate with a base end as a fulcrum, and connected via a reduction gear to the base end of the rotary plate
  • a hydraulic motor as a hydraulic actuator for rotating the rotary plate, and by cooperative operation of the pushing plate and the rotary plate, the dust introduced into the dust input box through the rear insertion port is compressed and dust is collected from the rear opening It is to be loaded into the storage box.
  • a hydraulic pump that supplies hydraulic fluid to operate the hydraulic actuator of the dust loading device which is driven by the hydraulic fluid with a swash plate type variable displacement hydraulic pump that tilts the swash plate to change the discharge flow rate
  • a pump control cylinder that adjusts the inclination of a swash plate of a hydraulic pump by expansion and contraction; an electromagnetic control valve that controls the flow of hydraulic fluid that operates the pump control cylinder; and a control device that controls the electromagnetic control valve
  • the discharge flow rate of the hydraulic pump can be optimally controlled.
  • the electric motor connected to the hydraulic pump and the engine connected via the PTO will not be overloaded, nor will they stop.
  • the hydraulic actuator is a hydraulic cylinder
  • the solenoid control valve controls the flow of hydraulic fluid that operates the pump control cylinder
  • the expansion and contraction speed of the hydraulic cylinder is adjusted, so that It is possible to easily adjust the expansion and contraction speed of the hydraulic cylinder to an optimum speed.
  • FIG. 3 is an enlarged view of a sliding cylinder and its periphery in the dust input box of FIG. 2; It is a schematic diagram explaining the rise end position of a dust loading device. It is a schematic diagram explaining the reversal end position of a dust loading device. It is the schematic explaining the fall end position of a dust loading device. It is the schematic explaining the state of the frontmost position of a dust loading apparatus. It is sectional drawing which shows an electrical component storage box and its periphery. It is a block diagram which shows the drive system of an electrically-driven refuse collection vehicle.
  • FIG. 3 is an enlarged view of a sliding cylinder and its periphery in the dust input box of FIG. 2; It is a schematic diagram explaining the rise end position of a dust loading device. It is a schematic diagram explaining the reversal end position of a dust loading device. It is the schematic explaining the fall end position of a dust loading device. It is the schematic explaining the state of the frontmost position of a dust loading apparatus. It is sectional
  • 2 is a hydraulic circuit diagram of an electric dust collection vehicle. It is a block diagram which shows the relationship between each switch and each electromagnetic solenoid. It is a flowchart which shows 1 process of operation
  • FIG. 1 is a side view of the motorized refuse collection vehicle according to the first embodiment of the present invention
  • FIG. 2 is an enlarged rear view of the motorized refuse collection vehicle of FIG. FIG.
  • an electric dust collection vehicle 1 as a compression type dust collection vehicle has a dust storage box 3 mounted on a vehicle body 2.
  • a cab 2 a is provided in front of the vehicle body 2.
  • a dust input box 5 supported by the input box support pin 5a above is provided.
  • the dust input box 5 is configured to be tiltable around the input box support pin 5a by a rotating cylinder 9, which is a hydraulic cylinder as a hydraulic actuator provided between the dust storage box 3 and the dust input box 5. ing.
  • a substantially rectangular rear input port 6 is opened at the rear of the dust input box 5.
  • the dust input box 5 is provided with an open / close door 7 for opening and closing the dust input port 6.
  • the open / close door 7 is slidable up and down, and by moving the dust inlet 6 upward, the dust inlet 6 can be opened.
  • a turntable 8 as a dust guide plate for guiding the dust to the dust inlet 6 is rotatably provided.
  • a compression type dust loading device 20 is equipped inside the dust input box 5.
  • the dust loading device 20 is for compressing the dust D introduced into the dust input box 5 through the rear insertion port 6 and loading the dust into the dust storage box 3.
  • guide groove members 21 are also laid on the both side walls of the dust input box 5 from the front upper portion toward the rear lower portion while also serving as a reinforcing frame.
  • a slide plate 22 which spreads to the full width of the waste container 5 is accommodated in the dust input box 5.
  • Guide rollers 23 are rotatably provided above and below the left and right side edges of the sliding plate 22. The guide rollers 23 are slidably fitted along the inner wall of the guide groove member 21.
  • a sliding plate support shaft 25 is inserted through the bosses 24 at the left and right end portions of the upper rear surface of the sliding plate 22.
  • the sliding plate support shaft 25 projects outside the inside of the dust input box 5 beyond the sliding opening 5b formed in the side wall of the dust input box 5 in accordance with the sliding distance of the sliding plate 22. It is arranged as.
  • the sliding cylinder 26 is a hydraulic cylinder operated hydraulically, and includes a rod-like cylinder rod 26 a and a cylindrical cylinder tube 26 b attached to the side wall of the dust input box 5.
  • the sliding plate 22 reciprocates up and down along the guide groove member 21 by the expansion and contraction operation of the sliding cylinder 26.
  • side covers 5c are provided detachably on the left and right side walls of the dust input box 5, and the sliding cylinder 26 is provided between the side wall and the side covers 5c. ing.
  • a compression plate 27 which spreads to the full width of the dust input box 5 is supported swingably back and forth.
  • the front end of the compression plate 27 is slightly bent forward.
  • connecting portions 27a are provided in a protruding manner.
  • a swing cylinder 28 as a hydraulic actuator is connected between the left and right connection portions 27 a and the left and right end portions of the slide plate support shaft 25 provided on the upper surface of the back surface of the slide plate 22.
  • the rocking cylinder 28 is a hydraulic cylinder operated by hydraulic pressure, and the compression plate 27 is rocked back and forth by the expansion and contraction operation of the rocking cylinder 28.
  • the rocking cylinder 28 is degenerated and the compression plate 27 is reversed to reach the reverse end position (see FIG. 5) (reversed). Process). Thereafter, the sliding cylinder 26 is retracted to move the sliding plate 22 downward, and the compression plate 27 is lowered accordingly (lowering step). Then, when the compression plate 27 reaches the lowering end position (see FIG. 6), the rocking cylinder 28 is extended to rock the compression plate 27 forward to shift to the compression process. Then, when the compression plate 27 swings to the compression end position (see FIG. 7) (compression step), the sliding cylinder 26 is extended and the compression plate 27 is raised (raising step). When the compression plate 27 reaches the lift end position (see FIG.
  • the dust loading operation is repeatedly performed with one cycle of reversing, lowering, compressing and rising, so that the dust D introduced into the dust input box 5 through the rear insertion port 6 is loaded into the dust storage box 3 ing.
  • the dust storage box 3 may be provided with a discharge device 29 for discharging the dust in the dust storage box 3.
  • the discharge plate 30 is disposed slidably in the front-rear direction in the dust storage box 3.
  • the discharge plate 30 is a plate-like body formed in substantially the same size as the width and height of the dust storage box 3, and is supported by the support frame 31 sliding in the front-rear direction of the vehicle body 2 in the dust storage box 3. ing.
  • a guide groove member 32 formed of a grooved steel for guiding the movement of the discharge plate 30 in the front-rear direction is provided.
  • Guide convex members 33 constituting a guide portion together with the guide groove members 32 are extended in the front-rear direction of the vehicle body 2 on the left and right lower side surfaces of the dust storage box 3.
  • a discharge cylinder 34 as a hydraulic actuator that moves the discharge plate 30 in the front-rear direction of the vehicle body 2 by the expansion and contraction operation is provided in the dust storage box 3.
  • the discharge cylinder 34 is a hydraulic cylinder operated hydraulically and is a multistage telescopic cylinder.
  • the rear end of the discharge cylinder 34 is rotatably supported by a shaft member 36 on a support member 35 provided below the discharge plate 30.
  • the front end of the discharge cylinder 34 is rotatably supported at the front in the dust container 3.
  • the dust collection vehicle 1 includes, for example, a rising limit switch 41 that detects the extension of the sliding cylinder 26 on the left side in the vehicle width direction before the maximum extension position. Further, below the rising limit switch 41, a lowering limit switch 42 is provided which detects the reduction of the sliding cylinder 26 in front of the minimum reduction position.
  • Each limit switch 41 and 42 is attached to the outer side wall of the periphery of the sliding opening 5b.
  • the upper limit switch 41 and the lower limit switch 42 are, for example, proximity switches.
  • a mounting bracket 26c is formed to project rearward at the tip of the cylinder rod 26a, and a first metal plate 43 is bolted to the mounting bracket 26c.
  • the first metal plate 43 is attached at a predetermined distance from the rising and falling limit switches 41 and 42, and the rising and lowering limit switches 41 and 42 detect the first metal plate 43 approaching and is detected. It is configured to send a signal to a control device 60 (see FIG. 8) as control means.
  • the dust collection vehicle 1 is provided with a reversing limit switch 45 that detects the extension of the rocking cylinder 28 before the minimum reduction position. Further, below the reverse limit switch 45, a compression limit switch 46 is provided which detects the extension of the rocking cylinder 28 before the maximum extension position.
  • Each limit switch 45, 46 is attached to a mounting bracket 47 connected to the slide plate 22, and moves up and down together with the slide plate 22.
  • These inversion and compression limit switches 45 and 46 are also configured by, for example, proximity switches.
  • the second metal plate 48 is also bolted to the cylinder tube 28 a of the swing cylinder 28.
  • the second metal plate 48 is attached at a predetermined distance from the limit switches 45 and 46, and the limit switches 45 and 46 detect the approaching second metal plate 48, and the detection signal is sent to the control device 60. It is configured to send.
  • an operation switch 49 (see FIG. 1) is provided at the rear end of the dust input box 5, and a signal from the operation switch 49 is also sent to the control device 60.
  • a rectangular parallelepiped electrical component storage box 50 is provided on the vehicle body frame 2 b between the driver's cab 2 a and the dust storage box 3.
  • a control device 60 an electric double layer capacitor 51 as a storage device, an inverter 52, an electric motor 53 as a motor, and the like are stored.
  • the electric motor 53 is disposed on the lower left and right one side of the rectangular shaped electric component storage box 50.
  • four electric double layer capacitors 51 are arranged side by side.
  • An inverter 52 is disposed on the left and right opposite sides of the electric motor 53, and the electric motor 53 and the inverter 52 are electrically connected to each other.
  • An automatic voltage regulator 54 for adjusting a voltage of a generator 59 described later and a contactor box 55 for power on / off of the inverter 52 are provided above the electric motor 53 and at the left and right center side.
  • a control device 60 and a touch panel 56 for various operations are provided on the surface of the control device 60.
  • the electric wire which connects between each electric equipment is abbreviate
  • the motorized dust collection vehicle 1 includes a transmission 58 driven by a vehicle engine 57. Further, the electric garbage collection vehicle 1 is provided with a generator 59 driven by a vehicle engine 57. The electric power obtained by the generator 59 is supplied to the inverter 52 through the electric double layer capacitor 51 or the direct control device 60 through the automatic voltage regulator 54 housed in the electric component housing box 50, and thereafter , And adjusted by the inverter 52 and supplied to the electric motor 53. Further, since the electrical wiring with the electric motor 53, the inverter 52, and the automatic voltage regulator 54 is accommodated in the electrical component storage box 50, the appearance is good and the maintenance is also excellent. Furthermore, since the electric motor 53 is accommodated in the electric component storage box 50, the sound of the electric motor 53 is less likely to leak.
  • FIG. 10 shows a hydraulic circuit of the hydraulic device 70 of the motor-driven dust collection vehicle 1 according to the first embodiment of the present invention.
  • the hydraulic device 70 includes a hydraulic pump 61 driven by the electric motor 53.
  • the hydraulic pump 61 supplies hydraulic fluid for operating the cylinders 9, 26, 28, 34, which are hydraulic actuators for driving the dust loading device 20.
  • the hydraulic pump 61 is a swash plate type variable displacement type in which a discharge flow rate is varied by tilting a swash plate, and it is made of, for example, a variable displacement piston pump, and as shown in FIG. It is directly connected to 53a.
  • a hydraulic oil tank 62 in which hydraulic oil flowing through the hydraulic pump 61 is stored is provided below and behind the electrical component storage box 50.
  • the hydraulic oil tank 62 and the hydraulic pump 61 are connected by a hydraulic pipe 63.
  • the hydraulic piping 63 can be easily piped from the lower portion of the hydraulic pump 61 protruding from the lower side of the electrical component storage box 50 to the lower and rear hydraulic oil tank 62.
  • the hydraulic oil in the hydraulic oil tank 62 is sucked up by the hydraulic pump 61 through the hydraulic pipe 63 and circulated to the hydraulic pipe 73 a on the supply side so as to be supplied to the control valve 72.
  • Each cylinder 9, 26, 28, 34 is connected to the control valve 72 via a hydraulic pipe 73c.
  • the hydraulic oil that has passed through the control valve 72 is made to flow through the hydraulic pipe 73b on the recovery side, filtered by the return filter 65, and then collected again in the hydraulic oil tank 62.
  • the control valve 72 includes a sliding solenoid 72a for controlling the contraction and extension of the sliding cylinder 26, a swing solenoid 72b for controlling the contraction and extension of the swing cylinder 28, and A rotation solenoid 72c that controls the contraction and extension of the moving cylinder 9 and an ejection solenoid 72d that controls the contraction and extension of the ejection cylinder 34 are provided.
  • These four solenoids 72a to 72d are, for example, three-position switching solenoid valves.
  • a control solenoid 72e for controlling the solenoid control valve 64 is connected to the control device 60.
  • the solenoid control valve 64 is, for example, a three-position switching solenoid valve. Moreover, this three-position switching solenoid valve can also be used combining two two-position switching solenoid valves.
  • the control solenoid 72e operates the solenoid control valve 64 according to the control signal of the control device 60 to operate the pump control cylinder 74 in any of the directions in which the pump control cylinder 74 extends, shrinks, or stops (neutral). It is to control it.
  • the pump control cylinder 74 adjusts the inclination of the swash plate of the hydraulic pump 61 by expansion and contraction thereof to adjust the discharge flow rate of the hydraulic pump 61.
  • the dust loading device 20 configured as described above usually has a sliding cylinder 26 (not shown in FIGS. 4 to 7 for the sake of simplification. See FIG. 2).
  • the rocking cylinder 28 is extended, and the sliding plate 22 is in the rising end position (standby state). In this standby state, the dust D is introduced into the dust input box 5 through the rear insertion port 6.
  • step S01 the loading operation of the operation switch 49 is turned ON to start the loading operation.
  • step S02 a signal is sent from the control device 60, the electric motor 53 rotates, and the hydraulic pump 61 is driven. Further, a signal is sent from the control device 60 to the rocking solenoid 72b, and the rocking solenoid 72b is on the reduction side. Further, a signal is sent from the control device 60 to the control solenoid 72e, the solenoid control valve 64 is on the contraction side, the pump control cylinder 74 is contracted, and the swash plate of the hydraulic pump 61 is tilted.
  • step S03 the swing cylinder 28 is contracted while the discharge flow rate of the hydraulic pump 61 remains the set amount A, and the compression plate 27 is reversely operated.
  • step S04 the process proceeds to step S05, and reverse reverse operation is started. That is, in step S05, a signal is sent from the control device 60 to the control solenoid 72e, the solenoid control valve 64 is in the extension side, the pump control cylinder 74 is extended, and the swash plate of the hydraulic pump 61 is raised. That is, as the flow of hydraulic fluid supplied to the pump control cylinder 74 is controlled by the solenoid control valve 64, the discharge flow rate Q of the hydraulic pump 61 decreases steplessly from the set amount A as shown in FIG.
  • step S06 a signal is sent from the control device 60 to the rocking solenoid 72b, the rocking solenoid 72b is brought to the neutral position, and the compression plate 27 is reversely stopped (step S06). Thereafter, in step S07, the timer pauses for T 1 (for example, about 0.1) seconds by the timer, and the process proceeds to step S11 shown in FIG.
  • step S11 of FIG. 13 a signal is sent from the control device 60 to the sliding solenoid 72a, and the sliding solenoid 72a is on the reduction side. Further, a signal is sent from the control device 60 to the control solenoid 72e, the solenoid control valve 64 is on the contraction side, the pump control cylinder 74 is contracted, and the swash plate of the hydraulic pump 61 is tilted. That is, as the flow of hydraulic oil supplied to the pump control cylinder 74 is controlled by the solenoid control valve 64, the discharge flow rate Q of the hydraulic pump 61 increases steplessly to the set amount B as shown in FIG. Do. Thereby, the slide cylinder 26 starts the reduction operation from the maximum extension position shown in FIG. 5 and the slide plate 22 and the compression plate 27 start the lowering operation slowly and smoothly.
  • step S12 the sliding cylinder 26 is contracted while the discharge flow rate of the hydraulic pump 61 remains the set amount B, and the sliding plate 22 and the compression plate 27 are lowered.
  • step S13 when the descent limit switch 42 is detected, the process proceeds to step S14 and descent decelerating operation is started. That is, in step S14, a signal is sent from the control device 60 to the control solenoid 72e, the solenoid control valve 64 is on the extension side, the pump control cylinder 74 is extended, and the swash plate of the hydraulic pump 61 is raised.
  • step S16 the timer pauses for T 1 (for example, about 0.1) seconds, and the process proceeds to step S21 shown in FIG.
  • step S21 of FIG. 14 a signal is sent from the control device 60 to the rocking solenoid 72b, and the rocking solenoid 72b is on the extension side. Further, a signal is sent from the control device 60 to the control solenoid 72e, the solenoid control valve 64 is on the contraction side, the pump control cylinder 74 is contracted, and the swash plate of the hydraulic pump 61 is tilted. That is, as the flow of hydraulic fluid supplied to the pump control cylinder 74 is controlled by the solenoid control valve 64, the discharge flow rate Q of the hydraulic pump 61 increases steplessly to the set amount C as shown in FIG. Do. As a result, the swing cylinder 28 operates to extend from the minimum reduction position shown in FIG. 6 so that the compression plate 27 starts compression operation slowly and smoothly.
  • step S22 the swing cylinder 28 extends and the compression plate 27 is compressed while the discharge flow rate of the hydraulic pump 61 remains the set amount C.
  • step S24 the compression / deceleration operation is started. That is, in step S24, a signal is sent from the control device 60 to the control solenoid 72e, the solenoid control valve 64 is on the extension side, the pump control cylinder 74 is extended, and the swash plate of the hydraulic pump 61 is raised. That is, as the flow of hydraulic fluid supplied to the pump control cylinder 74 is controlled by the solenoid control valve 64, the discharge flow rate Q of the hydraulic pump 61 decreases steplessly from the set amount C as shown in FIG.
  • step S25 a signal is sent from the control device 60 to the rocking solenoid 72a, and the rocking solenoid 72a becomes a neutral position, and the compression plate 27 is compressed and stopped (step S25). Thereafter, in step S26, the timer pauses for T 1 (for example, about 0.1) seconds, and the process proceeds to step S31 shown in FIG.
  • step S31 of FIG. 15 a signal is sent from the control device 60 to the sliding solenoid 72a, and the sliding solenoid 72a becomes the extension side. Further, a signal is sent from the control device 60 to the control solenoid 72e, the solenoid control valve 64 is on the contraction side, the pump control cylinder 74 is contracted, and the swash plate of the hydraulic pump 61 is tilted. That is, as the flow of hydraulic fluid supplied to the pump control cylinder 74 is controlled by the solenoid control valve 64, the discharge flow rate Q of the hydraulic pump 61 increases steplessly to the set amount D as shown in FIG. Do. Thereby, the slide cylinder 26 operates to extend from the minimum reduction position shown in FIG. 7 so that the slide plate 22 and the compression plate 27 start raising operation slowly and smoothly.
  • step S32 the sliding cylinder 26 extends with the discharge flow rate Q of the hydraulic pump 61 remaining the set amount D, and the sliding plate 22 and the compression plate 27 are raised.
  • step S33 when the rising limit switch 41 is detected, the process proceeds to step S34, and the rising and decelerating operation is started. That is, in step S34, a signal is sent from the control device 60 to the control solenoid 72e, the solenoid control valve 64 is in the extension side, the pump control cylinder 74 is extended, and the swash plate of the hydraulic pump 61 is raised.
  • the dust loading device 20 can repeat the dust loading operation in which each step of the above-described inversion, lowering, compression, and raising is one cycle.
  • the discharge plate 30 in the waste storage box 3 is disposed at the rearmost position, and the waste D loaded by the dust loading device 20 is the discharge plate 30.
  • a signal is sent from the control device 60 to the discharge solenoid 72d, and the discharge cylinder 34 is gradually moved forward by contraction. Such movement of the discharge plate 30 can load the dust D while compressing it.
  • the control device 60 sends a signal to the rotation solenoid 72c to extend the rotation cylinder 9, and the dust insertion box 5 is centered on the insertion box support pin 5a.
  • the discharge cylinder 34 is extended, and the discharge plate 30 located at the front of the waste storage box 3 is moved backward, The dust D accommodated in the dust container 3 is discharged.
  • the electromagnetic control valve 64 is arbitrarily controlled by the control device 60 to control the flow of hydraulic fluid for operating the pump control cylinder 74. It is possible to control the discharge flow rate Q arbitrarily by adjusting the inclination of the swash plate. For example, when the load increases in the compression process, the pressure of the hydraulic pump P also increases, and when the hydraulic pump P becomes a predetermined value P 1 or more, control such that the discharge flow rate Q is smoothly decreased as shown in FIG.
  • the discharge flow rate of the hydraulic pump 61 is reduced and increased steplessly before and after the switching between the reversing, lowering, compressing and raising operations, thereby changing the respective operations.
  • Oil pressure fluctuation of sliding cylinder 26 and rocking cylinder 28 at the time of operation can be suppressed, and shock noise before and after operation switching can be greatly mitigated by a simple method, and noise at the transition to each operation can be effectively reduced.
  • the noise reduction effect of the electric dust collection vehicle 1 can be further increased.
  • the electromagnetic control valve 64 controls the flow of hydraulic fluid for operating the pump control cylinder 74 by controlling the signal sent from the control device 60 to the control solenoid 72e. It is possible to adjust the expansion and contraction speed of the sliding cylinder 26 and the oscillating cylinder 28 as different discharge flow rates in the reverse, downward, compression, and upward steps of the discharge flow rate Q of the pump 61.
  • the time of contraction is larger than the time of expansion of the sliding cylinder 26 and the rocking cylinder 28.
  • the discharge flow rate Q of the hydraulic pump By reducing the discharge flow rate Q of the hydraulic pump, the difference in operating speed between the extension time and the reduction time of the sliding cylinder 26 and the oscillating cylinder 28 is reduced.
  • the stroke of the slide cylinder 26 is longer than that of the swing cylinder 28, if the discharge flow rate of the hydraulic pump 61 is the same, the slide cylinder 26 operates for a longer time.
  • the discharge flow rate of the sliding cylinder 26 is increased to shorten the lowering and rising operation time.
  • FIGS. 18 to 23 show a second embodiment of the present invention, which differs from the first embodiment mainly in that the dust loading device 81 is a rotary type.
  • the same parts as in FIG. 1 to FIG. 11 are assigned the same reference numerals and detailed explanations thereof will be omitted.
  • FIG. 18 shows the dust loading device 81 of the electric dust collecting vehicle 80 as a rotary dust collecting vehicle according to the second embodiment of the present invention, and the rotary dust loading device 81 is provided in the dust loading box 5.
  • the dust D introduced through the rear insertion port 6 is compressed and loaded into the dust storage box 3 through the rear opening 4.
  • the middle portion is supported by the side wall surface of the dust input box 5, and the pressing plate 82 swings one end in the back and forth direction, and the other end of the pressing plate 82 has the tip of the cylinder rod 83a.
  • a pressing cylinder 83 rotatably supported to operate the pressing plate 82, a rotating plate 84 rotatable below the pressing plate 82 with the base end 84a as a fulcrum, and a reduction gear 85a at the base end 84a of the rotating plate 84
  • a hydraulic motor 85 for rotating the rotary plate 84.
  • the motorized dust collection vehicle 80 is provided with, for example, a return limit switch 86 for detecting the reduction of the push cylinder 83 on the right side in the vehicle width direction before the minimum reduction position.
  • a push limit switch 87 is provided at the rear of and below the return limit switch 86 for detecting the extension of the push cylinder 83 before the maximum extension position.
  • each limit switch 86, 87 is attached to the inner side wall of the dust input box 5, and is, for example, a proximity switch.
  • the first metal plate 88 is bolted to the cylinder rod 83a.
  • the first metal plate 88 is mounted at a predetermined distance from the return limit switch 86 and the push limit switch 87, and the return limit switch 86 and the push limit switch 87 detect the approaching first metal plate 88, The detection signal is sent to the control device 60 as a control means.
  • the position where the tip of the rotary plate 84 faces the rear opening 4 when the rotary plate 84 rotates that is, the surface of the rotary plate 84 and the bottom surface of the dust storage box 3 become substantially horizontal.
  • a rotation limit switch 89 for detecting before the position and an avoidance limit switch 90 for avoiding contact with the pushing plate 82 are provided.
  • the rotation limit switch 89 is attached to the outer side wall of the dust input box 5 without the reduction gear 85a, and is configured by a proximity switch.
  • the second metal plate 91 is bolted to the base end 84 a of the rotary plate 84.
  • the second metal plate 91 is attached at a predetermined distance from the rotation limit switch 89, and the rotation limit switch 89 detects the approaching second metal plate 91 and sends a detection signal to the control device 60. Is configured.
  • the control valve 102 includes a pressing solenoid 102 a that controls the reduction and extension of the pressing cylinder 83, a rotating solenoid 102 b that controls forward and reverse rotation of the hydraulic motor 85, and a rotating cylinder 9.
  • These four solenoids 102a, 102b, 72c and 102c are, for example, three-position switching solenoid valves.
  • control solenoid 72e that controls the same electromagnetic control valve 64 as the above embodiment is connected.
  • the hydraulic circuit of the hydraulic equipment 100 of the refuse collection vehicle in 2nd Embodiment of this invention is shown in FIG.
  • the cylinders 9, 83, 37 and the hydraulic motor 85 are connected to the control valve 102 via a hydraulic pipe 73c.
  • the hydraulic oil discharged from the hydraulic pump 61 which is driven to rotate the electric motor 53, can be moved to the desired cylinder 9, 83, 37 or hydraulic motor 85 is configured to be supplied.
  • switching of the expansion and contraction operation of the cylinders 9, 83, 37 and forward and reverse rotation of the hydraulic motor 85 are controlled by the signal sent from the control device 60, or the operation is stopped. It has become so.
  • step S101 a loading operation is started by turning on the loading switch of the operation switch 49.
  • step S102 a signal is sent from the control device 60, the electric motor 53 rotates, and the hydraulic pump 61 is driven. Further, a signal is sent from the control device 60 to the rotation solenoid 102b, and the rotation solenoid 102b is in the forward rotation side. Further, a signal is sent from the control device 60 to the control solenoid 72e, the solenoid control valve 64 is on the contraction side, the pump control cylinder 74 is contracted, and the swash plate of the hydraulic pump 61 is tilted.
  • the flow rate of the hydraulic oil supplied to the pump control cylinder 74 is controlled by the solenoid control valve 64, whereby the discharge flow rate of the hydraulic pump 61 is steplessly increased to E.
  • the hydraulic motor 85 starts forward rotation clockwise from a standby state shown by an imaginary line in FIG. 18 so that the rotating plate 84 slowly and smoothly starts normal rotation operation.
  • step S103 the hydraulic motor 85 rotates in the forward direction with the discharge flow rate of the hydraulic pump 61 remaining at E, and the rotating plate 84 operates normally.
  • step S104 it is detected whether or not the avoidance limit switch 90 has been detected, that is, the rotation of the rotation plate 84 to a position where the rotation plate 84 and the pressing plate 82 do not contact.
  • the process proceeds to step S105, and the return deceleration operation is started.
  • step S105 a signal is sent from the control device 60 to the pressing solenoid 102a, and the pressing solenoid 102a is on the reduction side. Further, a signal is sent from the control device 60 to the control solenoid 72e, the solenoid control valve 64 is on the contraction side, the pump control cylinder 74 is contracted, and the swash plate of the hydraulic pump 61 is further inclined. That is, the flow rate of the hydraulic oil supplied to the pump control cylinder 74 is controlled by the solenoid control valve 64, whereby the discharge flow rate of the hydraulic pump 61 increases from E to F steplessly. As a result, the pressing cylinder 83 starts the reduction operation, and the pressing plate 82 slowly and smoothly returns to start the deceleration operation. The amount of hydraulic fluid supplied to the hydraulic motor 85 remains at E, and the rotary plate 84 is maintained at a constant rotation.
  • step S106 the pushing cylinder 83 is reduced at normal speed with the discharge flow rate of the hydraulic pump 61 remaining at F, and the pushing plate 82 is returned to normal operation.
  • step S107 it is determined whether the return limit switch 86 has been detected. Until the return limit switch 86 is detected, the discharge flow rate of the hydraulic pump 61 remains F, and the rotary plate 84 rotates and the push cylinder 83 continues to contract, and the push plate 82 returns normally.
  • step S108 the return deceleration operation is started. That is, a signal is sent from the control device 60 to the control solenoid 72e, the electronic control valve 64 is on the extension side, the pump control cylinder 74 is extended, and the swash plate of the hydraulic pump 61 is slightly raised. That is, the flow rate of the hydraulic oil supplied to the pump control cylinder 74 is controlled by the solenoid control valve 64, whereby the discharge flow rate of the hydraulic pump 61 decreases from F to steplessly to E. Thereby, the pushing cylinder 83 operates to reduce slowly and smoothly.
  • step S109 a signal is sent from the control device 60 to the pressing solenoid 102a, and the pressing solenoid 102a becomes the neutral position, and the reduction operation of the pressing cylinder 83 stops and becomes the minimum reduction position, and the pressing plate 82 is shown by solid lines in FIG.
  • the return end position is reached (step S109). Thereafter, the process proceeds to step S111 illustrated in FIG.
  • step S111 of FIG. 22 it is determined whether the rotation limit switch 89 has been detected. Until the rotation limit switch 89 is detected, the hydraulic motor 85 continues to operate in the forward direction with the discharge flow rate of the hydraulic pump 61 remaining at E. At this time, the rotary plate 84 presses the dust D from above, feeds it back, and further lifts it.
  • step S112 the process proceeds to step S112, and the rotation decelerating operation is started. That is, a signal is sent from the control device 60 to the control solenoid 72e, the solenoid control valve 64 is in the extension side, the pump control cylinder 74 is extended, and the swash plate of the hydraulic pump 61 is raised. That is, the flow rate of the hydraulic oil supplied to the pump control cylinder 74 is controlled by the solenoid control valve 64, whereby the discharge flow rate of the hydraulic pump 61 decreases steplessly from E. As a result, the hydraulic motor 85 is decelerated, and the rotating plate 84 is decelerated slowly and smoothly.
  • step S113 a signal is sent from the control device 60 to the rotation solenoid 102b, the rotation solenoid 102b becomes the neutral position, the forward rotation operation of the hydraulic motor 85 stops, and the position where the tip of the rotation plate 84 faces the rear opening 4 Then, the refuse D is lifted to the height of the bottom of the refuse storage box 3 (step S113). Thereafter, in step S114, the timer pauses for T 1 (for example, about 0.1) seconds, and the process proceeds to the next step S115.
  • T 1 for example, about 0.1
  • step S115 the pushing speed reduction operation is performed. That is, a signal is sent from the control device 60 to the pressing solenoid 102a, and the pressing solenoid 102a is on the extension side. Further, a signal is sent from the control device 60 to the control solenoid 72e, the solenoid control valve 64 is on the contraction side, the pump control cylinder 74 is contracted, and the swash plate of the hydraulic pump 61 is tilted. That is, the flow rate of the hydraulic oil supplied to the pump control cylinder 74 is controlled by the solenoid control valve 64, so that the discharge flow rate of the hydraulic pump 61 is steplessly increased to G. As a result, the pushing cylinder 83 starts the extension operation from the minimum reduction position, and the pushing plate 82 starts the pushing deceleration operation slowly and smoothly.
  • step S118 in FIG. 23 the normal pressing operation is performed. That is, while the discharge flow rate of the hydraulic pump 61 is G, the pushing cylinder 83 extends and operates at a normal speed, and the pushing plate 82 normally operates to push the dust D on the rotating plate 84 backward.
  • step S119 it is determined whether the push limit switch 87 has been detected.
  • the discharge flow rate of the hydraulic pump 61 remains at G, that is, the pressing cylinder 83 continues the extension operation at the normal speed until the pressing limit switch 87 is detected.
  • the dust D on the rotary plate 84 is pushed into the dust storage box 3 from the rear opening 4 by the pushing plate 82.
  • step S120 the process proceeds to step S120, and the push deceleration operation is started. That is, a signal is sent from the control device 60 to the control solenoid 72e, the electronic control valve 64 is on the extension side, the pump control cylinder 74 is extended, and the swash plate of the hydraulic pump 61 is raised. That is, the flow rate of the hydraulic oil supplied to the pump control cylinder 74 is controlled by the solenoid control valve 64, so that the discharge flow rate of the hydraulic pump 61 decreases steplessly from G. As a result, the pushing cylinder 83 operates to extend slowly and smoothly.
  • the discharge flow rate of the hydraulic pump 61 is decreased and increased before and after the switching of each operation, whereby the pressing cylinder 83 and the hydraulic motor at the transition of each operation
  • the hydraulic pressure fluctuation of 85 can be suppressed, the impact noise before and after the operation switching can be greatly reduced by a simple method, the noise at the transition to each operation can be effectively reduced, and the electric dust collection vehicle
  • the noise reduction effect of 80 can be further increased.
  • the present invention may be configured as follows for each of the above embodiments.
  • the electric double layer capacitor 51 is arranged at the lower stage of the electrical component storage box 50 opened by vertically placing the hydraulic pump 61, but other electric devices and the like may be arranged. Furthermore, the electric double layer capacitor 51 may be provided other than in the lower part in the electrical component storage box 50, or may be arranged near the hydraulic oil tank 62.
  • the power storage device is an electric double layer capacitor.
  • the present invention is not limited to this, and a lead storage battery, a lithium ion secondary battery, a nickel-hydrogen storage battery or the like may be used.
  • the power supply means is the generator 59, but may be a power supply such as external power.
  • the electric dust collection vehicle 1, 80 is capable of regenerative braking, but regenerative braking is not always necessary.
  • the electric double layer capacitor 51 can be used as the generator 59 or external power It is sufficient to charge the battery.
  • the dust collection vehicle is the electric dust collection vehicle 1, 80.
  • the present invention is not limited to this, and the dust collection is driven by the power transmission device (PTO) driven by the vehicle engine 57.
  • the present invention is also applicable to a car.
  • the hydraulic pump is directly driven by the vehicle engine 57 through the PTO in a general dust collection vehicle that is not an electric dust collection vehicle, but with the conventional fixed displacement hydraulic pump, when the hydraulic pump is overloaded, the vehicle engine 57 Since there is a risk of stopping, it was necessary to accelerate the vehicle engine 57.
  • the discharge flow rate Q can be smoothly reduced when the hydraulic pump is overloaded, so extra operations such as accelerating the vehicle engine are It becomes unnecessary. Further, the noise before and after the end of each operation is also reduced as described above.
  • the hydraulic pump 61 is a piston pump, but it is not limited to this, and it may be a variable displacement hydraulic pump that can be placed vertically.
  • the dust collection vehicle of the present invention is useful as a dust collection vehicle provided with a dust loading device for loading the dust introduced into the dust input box into the dust storage box.

Abstract

The purpose of the present invention is to reduce noise of a refuse collection vehicle by a simple method, the noise occurring at the time of change to each operation of the refuse collection vehicle. A refuse collection vehicle has: a refuse loading device (20) which is provided to a refuse input box and which is driven by both a sliding cylinder (26) and a pivoting cylinder (28); a swash plate variable displacement hydraulic pump (61) which supplies working oil for operating the sliding cylinder (26) and pivoting cylinder (28) of the refuse loading device (20) and which is configured so that the discharge flow rate of the hydraulic pump (61) is changed by tilting the swash plate; a pump control cylinder (74) which is driven by the working oil and which is extended and retracted to adjust the tilt of the hydraulic pump (61); and a solenoid control valve (64) which controls the flow of the working oil for operating the pump control cylinder (74).

Description

塵芥収集車Garbage truck
 本発明は、油圧ポンプにより供給する作動油を利用して動作させる塵芥積込装置を備えた塵芥収集車に関する。 The present invention relates to a dust collection vehicle provided with a dust loading device operated using hydraulic oil supplied by a hydraulic pump.
 従来、騒音や排気ガスの発生を防ぐために、蓄電池から供給される電力で塵芥積込装置を駆動する電動塵芥収集車は知られている(例えば、特許文献1参照。)。この電動塵芥収集車では、収容箱に収納した蓄電池からの電力で塵芥積込装置を駆動し、作業中はエンジンを停止することで、騒音や排気ガスの発生を阻止している。 Conventionally, there is known an electric dust collection vehicle that drives a dust loading device with electric power supplied from a storage battery in order to prevent generation of noise and exhaust gas (see, for example, Patent Document 1). In this electric dust collection vehicle, the dust loading device is driven by the electric power from the storage battery stored in the storage box, and the engine is stopped during work to prevent the generation of noise and exhaust gas.
特開2005-170580号公報JP 2005-170580 A
 しかしながら、従来の電動塵芥収集車では、電動モータを駆動して油圧ポンプから作動油を吐出させ、塵芥積込装置を駆動させているが、この油圧ポンプからは一定流量の作動油しか供給されない。そのため、塵芥積込装置の負荷が増大すると、塵芥積込装置の油圧アクチュエータに供給する作動油の油圧が急に上昇し、電動モータが停止するなどの問題が発生する。また、この油圧上昇を見越して予め電動モータを大型化することも考えられるが、騒音や省スペース・省エネルギー化といった観点から問題となる。 However, in the conventional electric dust collection vehicle, the electric motor is driven to discharge the hydraulic oil from the hydraulic pump and the dust loading device is driven, but only a constant flow of hydraulic oil is supplied from this hydraulic pump. Therefore, when the load on the dust loading device increases, the hydraulic pressure of the hydraulic oil supplied to the hydraulic actuator of the dust loading device suddenly rises, causing problems such as the electric motor stopping. In addition, it is conceivable to enlarge the electric motor in advance in anticipation of this hydraulic pressure rise, but this becomes a problem from the viewpoint of noise, space saving, and energy saving.
 そこで、本発明においては、塵芥積込装置の動作時に油圧が変動しても、騒音を低減するとともに電動モータなどの小型化を可能にした塵芥収集車を提供することを目的とする。 Therefore, in the present invention, it is an object of the present invention to provide a dust collection vehicle that reduces noise and enables downsizing of an electric motor or the like even if the hydraulic pressure changes during operation of the dust loading device.
 本発明の塵芥収集車は、車体上に搭載され、後方開口部を有する塵芥収容箱と、塵芥収容箱の後方開口部に連設され、後方投入口が開口された塵芥投入箱と、塵芥投入箱に設けられ、油圧アクチュエータにより駆動される塵芥積込装置と、塵芥積込装置の油圧アクチュエータを動作させる作動油を供給する油圧ポンプであり、斜板を傾動させて吐出流量を変動させる斜板式容量可変型の油圧ポンプと、作動油により駆動されるポンプコントロールシリンダであり、伸縮により油圧ポンプの斜板の傾きを調整するポンプコントロールシリンダと、ポンプコントロールシリンダを動作させる作動油の流れを制御する電磁制御弁と、電磁制御弁を制御する制御装置とを有するものである。 The dust collection vehicle according to the present invention is mounted on a vehicle body and has a waste storage box having a rear opening, and a waste input box continuously connected to the rear opening of the waste storage box and having a rear insertion opening, A dust loading device provided in a box and driven by a hydraulic actuator, and a hydraulic pump supplying hydraulic fluid for operating the hydraulic actuator of the dust loading device, and a swash plate type in which a swash plate is tilted to change the discharge flow rate A hydraulic pump of variable displacement type and a pump control cylinder driven by hydraulic fluid, which controls the flow of hydraulic fluid that operates the pump control cylinder, which adjusts the inclination of the swash plate of the hydraulic pump by expansion and contraction An electromagnetic control valve and a control device for controlling the electromagnetic control valve.
 本発明の塵芥収集車によれば、この油圧ポンプにより供給される作動油により動作する塵芥積込装置の油圧アクチュエータの動作時に油圧が変動しても、ポンプコントロールシリンダを動作させる作動油の流れを、制御装置により制御する電磁制御弁により制御することで、ポンプコントロールシリンダの伸縮を切り換え、その伸縮により斜板式容量可変型の油圧ポンプの斜板の傾きを無段階的に変化させて、この油圧ポンプの吐出流量を最適に制御することができる。 According to the dust collection vehicle of the present invention, even if the hydraulic pressure changes during operation of the hydraulic actuator of the dust loading device operated by the hydraulic fluid supplied by the hydraulic pump, the flow of hydraulic fluid operating the pump control cylinder The expansion and contraction of the pump control cylinder is switched by controlling by the electromagnetic control valve controlled by the control device, and the inclination of the swash plate of the swash plate type variable displacement hydraulic pump is steplessly changed by the expansion and contraction. The discharge flow rate of the pump can be optimally controlled.
 ここで、油圧アクチュエータは、油圧シリンダであり、電磁制御弁は、油圧シリンダの伸縮動作開始時には、油圧ポンプの吐出流量を設定量まで無段階的に増加させ、油圧シリンダの伸縮動作終了時には油圧ポンプの吐出流量を設定量から無段階的に減少させるように、ポンプコントロールシリンダを動作させる作動油の流れを制御するものであることが望ましい。これにより、塵芥積込装置の油圧シリンダの伸縮動作開始時および終了時の急激な流量の変化をなくすことができる。 Here, the hydraulic actuator is a hydraulic cylinder, and the solenoid control valve steplessly increases the discharge flow rate of the hydraulic pump to a set amount at the start of the expansion operation of the hydraulic cylinder, and the hydraulic pump at the end of the expansion operation of the hydraulic cylinder It is desirable to control the flow of hydraulic fluid that operates the pump control cylinder so as to steplessly reduce the discharge flow rate from the set amount. As a result, it is possible to eliminate sudden changes in the flow rate at the start and end of the extension operation of the hydraulic cylinder of the dust loading device.
 また、油圧アクチュエータは、油圧シリンダであり、電磁制御弁は、ポンプコントロールシリンダを動作させる作動油の流れを制御することにより、油圧シリンダの伸縮速度を調整するものであることが望ましい。これにより、塵芥積込装置の油圧シリンダの伸縮速度を最適な速度に容易に調整することができる。 Preferably, the hydraulic actuator is a hydraulic cylinder, and the solenoid control valve regulates the extension / contraction speed of the hydraulic cylinder by controlling the flow of hydraulic fluid for operating the pump control cylinder. Thereby, the expansion-contraction speed of the hydraulic cylinder of a refuse loading apparatus can be easily adjusted to optimal speed.
 また、本発明の塵芥収集車は、塵芥積込装置が、油圧アクチュエータとしての摺動シリンダの伸縮動作により上下方向に摺動自在な摺動板および摺動板の下端部に油圧アクチュエータとしての揺動シリンダの伸縮動作により車体前後方向に揺動自在な圧縮板を備え、摺動シリンダおよび揺動シリンダの伸縮動作により摺動板と圧縮板とが反転、下降、圧縮および上昇を1サイクルとして作動することで、後方投入口を通じて塵芥投入箱に投入された塵芥を、塵芥収容箱に積み込むものである。 Further, in the dust collection vehicle according to the present invention, the dust loading device comprises: a sliding plate movable in the vertical direction by the expansion and contraction operation of the sliding cylinder as the hydraulic actuator; It has a compression plate that can be rocked in the longitudinal direction of the vehicle body by the expansion and contraction operation of the dynamic cylinder, and the slide and compression plates operate as one cycle with inversion, descent, compression and elevation by the expansion and contraction operation of the sliding cylinder and rocking cylinder. By loading the waste into the waste storage box through the rear insertion port, the waste is loaded into the waste storage box.
 また、本発明の塵芥収集車は、塵芥積込装置が、中間部が塵芥投入箱の側壁面に軸支されて一端側を前後方向に揺動させる押込板と、押込板の他端にロッド先端が回転自在に支持されて押込板を作動させる油圧アクチュエータとしての押込シリンダと、押込板の下方に基端を支点に回転可能な回転板と、回転板の基端に減速機を介して連結され、回転板を回転作動させる油圧アクチュエータとしての油圧モータとを備え、押込板と回転板との協調作動によって、後方投入口を通じて塵芥投入箱に投入された塵芥を圧縮して後方開口部から塵芥収容箱に積み込むものである。 Further, in the dust collection vehicle of the present invention, the dust loading device includes a pressing plate whose middle portion is pivotally supported by the side wall surface of the dust loading box and swings one end in the front and rear direction, and a rod at the other end of the pressing plate A pressing cylinder as a hydraulic actuator that is rotatably supported at its tip to operate the pressing plate, a rotary plate that can be rotated below the pressing plate with a base end as a fulcrum, and connected via a reduction gear to the base end of the rotary plate And a hydraulic motor as a hydraulic actuator for rotating the rotary plate, and by cooperative operation of the pushing plate and the rotary plate, the dust introduced into the dust input box through the rear insertion port is compressed and dust is collected from the rear opening It is to be loaded into the storage box.
(1)塵芥積込装置の油圧アクチュエータを動作させる作動油を供給する油圧ポンプであり、斜板を傾動させて吐出流量を変動させる斜板式容量可変型の油圧ポンプと、作動油により駆動されるポンプコントロールシリンダであり、伸縮により油圧ポンプの斜板の傾きを調整するポンプコントロールシリンダと、ポンプコントロールシリンダを動作させる作動油の流れを制御する電磁制御弁と、電磁制御弁を制御する制御装置とを有することで、油圧ポンプの吐出流量を最適に制御することができる。この結果、この油圧ポンプにより供給される作動油により動作する塵芥積込装置の油圧アクチュエータの動作時に油圧が変動しても、この油圧ポンプの作動油の吐出流量を最適に制御することで、この油圧ポンプに接続された電動モータやPTOを介して接続されたエンジンが過負荷となることがなく、これらが止まることもなくなる。 (1) A hydraulic pump that supplies hydraulic fluid to operate the hydraulic actuator of the dust loading device, which is driven by the hydraulic fluid with a swash plate type variable displacement hydraulic pump that tilts the swash plate to change the discharge flow rate A pump control cylinder that adjusts the inclination of a swash plate of a hydraulic pump by expansion and contraction; an electromagnetic control valve that controls the flow of hydraulic fluid that operates the pump control cylinder; and a control device that controls the electromagnetic control valve Thus, the discharge flow rate of the hydraulic pump can be optimally controlled. As a result, even if the hydraulic pressure changes during operation of the hydraulic actuator of the dust loading device operated by the hydraulic fluid supplied by the hydraulic pump, the discharge flow rate of the hydraulic fluid of the hydraulic pump is optimally controlled. The electric motor connected to the hydraulic pump and the engine connected via the PTO will not be overloaded, nor will they stop.
(2)油圧アクチュエータが油圧シリンダであり、電磁制御弁が油圧シリンダの伸縮動作開始時には、油圧ポンプの吐出流量を設定量まで無段階的に増加させ、油圧シリンダの伸縮動作終了時には油圧ポンプの吐出流量を設定量から無段階的に減少させるように、ポンプコントロールシリンダを動作させる作動油の流れを制御するものであることにより、塵芥積込装置の油圧シリンダの伸縮動作開始時および終了時の急激な流量の変化をなくすことができ、油圧シリンダの伸縮動作開始時および終了時の騒音を緩和することが可能となる。 (2) When the hydraulic actuator is a hydraulic cylinder and the solenoid control valve starts the expansion and contraction operation of the hydraulic cylinder, the discharge flow rate of the hydraulic pump is steplessly increased to a set amount, and when the expansion and contraction operation of the hydraulic cylinder is completed By controlling the flow of hydraulic fluid that operates the pump control cylinder so as to reduce the flow rate steplessly from the set amount, the start and end of the expansion and contraction operation of the hydraulic cylinder of the dust loading device can be abrupt Changes in the flow rate can be eliminated, and noises at the start and end of the extension operation of the hydraulic cylinder can be alleviated.
(3)油圧アクチュエータが油圧シリンダであり、電磁制御弁がポンプコントロールシリンダを動作させる作動油の流れを制御することにより、油圧シリンダの伸縮速度を調整するものであることにより、塵芥積込装置の油圧シリンダの伸縮速度を最適な速度に容易に調整することが可能となる。 (3) Since the hydraulic actuator is a hydraulic cylinder, and the solenoid control valve controls the flow of hydraulic fluid that operates the pump control cylinder, the expansion and contraction speed of the hydraulic cylinder is adjusted, so that It is possible to easily adjust the expansion and contraction speed of the hydraulic cylinder to an optimum speed.
本発明の第1実施形態における電動塵芥収集車の側面図である。It is a side view of the electric garbage collection car in a 1st embodiment of the present invention. 図1の電動塵芥収集車の後部拡大図である。It is a rear enlarged view of the electrically-driven refuse collection vehicle of FIG. 図2の塵芥投入箱における摺動シリンダおよびその周辺の拡大図である。FIG. 3 is an enlarged view of a sliding cylinder and its periphery in the dust input box of FIG. 2; 塵芥積込装置の上昇終了位置を説明する概略図である。It is a schematic diagram explaining the rise end position of a dust loading device. 塵芥積込装置の反転終了位置を説明する概略図である。It is a schematic diagram explaining the reversal end position of a dust loading device. 塵芥積込装置の下降終了位置を説明する概略図である。It is the schematic explaining the fall end position of a dust loading device. 塵芥積込装置の最前方位置の状態を説明する概略図である。It is the schematic explaining the state of the frontmost position of a dust loading apparatus. 電装品収容箱及びその周辺を示す断面図である。It is sectional drawing which shows an electrical component storage box and its periphery. 電動塵芥収集車の駆動系統を示すブロック図である。It is a block diagram which shows the drive system of an electrically-driven refuse collection vehicle. 電動塵芥収集車の油圧回路図である。FIG. 2 is a hydraulic circuit diagram of an electric dust collection vehicle. 各スイッチ及び各電磁ソレノイドの関係を示すブロック図である。It is a block diagram which shows the relationship between each switch and each electromagnetic solenoid. 本発明の第1実施形態における塵芥積込装置の動作の一工程を示すフロー図である。It is a flowchart which shows 1 process of operation | movement of the dust loading apparatus in 1st Embodiment of this invention. 本発明の第1実施形態における塵芥積込装置の動作の一工程を示すフロー図である。It is a flowchart which shows 1 process of operation | movement of the dust loading apparatus in 1st Embodiment of this invention. 本発明の第1実施形態における塵芥積込装置の動作の一工程を示すフロー図である。It is a flowchart which shows 1 process of operation | movement of the dust loading apparatus in 1st Embodiment of this invention. 本発明の第1実施形態における塵芥積込装置の動作の一工程を示すフロー図である。It is a flowchart which shows 1 process of operation | movement of the dust loading apparatus in 1st Embodiment of this invention. 油圧ポンプの圧力と吐出流量との関係を示す図である。It is a figure which shows the relationship between the pressure of a hydraulic pump, and discharge flow volume. 油圧ポンプの吐出流量の変化を示す図である。It is a figure which shows the change of the discharge flow volume of a hydraulic pump. 本発明の第2実施形態における電動塵芥収集車の後部拡大図である。It is a rear enlarged view of the electrically-driven refuse collection vehicle in 2nd Embodiment of this invention. 各スイッチ及び各電磁ソレノイドの関係を示すブロック図である。It is a block diagram which shows the relationship between each switch and each electromagnetic solenoid. 本発明の第2実施形態における電動塵芥収集車の油圧回路図である。It is a hydraulic circuit diagram of the electrically-driven refuse collection vehicle in 2nd Embodiment of this invention. 本発明の第2実施形態における塵芥積込装置の動作の一工程を示すフロー図である。It is a flowchart which shows 1 process of operation | movement of the dust loading apparatus in 2nd Embodiment of this invention. 本発明の第2実施形態における塵芥積込装置の動作の一工程を示すフロー図である。It is a flowchart which shows 1 process of operation | movement of the dust loading apparatus in 2nd Embodiment of this invention. 本発明の第2実施形態における塵芥積込装置の動作の一工程を示すフロー図である。It is a flowchart which shows 1 process of operation | movement of the dust loading apparatus in 2nd Embodiment of this invention.
 1   電動塵芥収集車
 2a  運転台
 3   塵芥収容箱
 4   後方開口部
 5   塵芥投入箱
 5a  投入箱支持ピン
 6   後方投入口
 7   開閉扉
 8   ターンテーブル
 9   回動シリンダ
 20  塵芥積込装置
 22  摺動板
 26  摺動シリンダ
 27  圧縮板
 28  揺動シリンダ
 29  排出装置
 30  排出板
 34  排出シリンダ
 41  上昇リミットスイッチ
 42  下降リミットスイッチ
 43  第1金属板
 45  反転リミットスイッチ
 46  圧縮リミットスイッチ
 48  第2金属板
 49  操作スイッチ
 50  電装品収容箱
 51  電気二重層キャパシタ
 52  インバータ
 53  電動モータ
 59  発電機
 60  制御装置
 61  油圧ポンプ
 64  電磁制御弁
 70  油圧機器
 72,102 コントロールバルブ
 74  ポンプコントロールシリンダ
 80  電動塵芥収集車
 81  塵芥積込装置
 82  押込板
 83  押込シリンダ
 84  回転板
 85  油圧モータ
 85a 減速機
 86  戻りリミットスイッチ
 87  押込リミットスイッチ
 88  第1金属板
 89  回転リミットスイッチ
 91  第2金属板
 100 油圧機器
DESCRIPTION OF SYMBOLS 1 electric dust collection vehicle 2a cab 3 dust storage box 4 back opening 5 dust insertion box 5a insertion box support pin 6 back insertion port 7 opening / closing door 8 turn table 9 rotation cylinder 20 dust loading device 22 sliding plate 26 slide Dynamic cylinder 27 Compression plate 28 Rocking cylinder 29 Discharge device 30 Discharge plate 34 Discharge cylinder 41 Up limit switch 42 Down limit switch 43 1st metal plate 45 Reverse limit switch 46 Compression limit switch 48 2nd metal plate 49 Operation switch 50 Electric components Containment box 51 Electric double layer capacitor 52 Inverter 53 Electric motor 59 Generator 60 Control device 61 Hydraulic pump 64 Solenoid control valve 70 Hydraulic equipment 72, 102 Control valve 74 Pump control cylinder 80 Electric dust collection car 81 Dust loading device 82 Push plate 83 Push cylinder 84 Rotary plate 85 Hydraulic motor 85a Reducer 86 Return limit switch 87 Push limit switch 88 1st metal plate 89 Rotation limit switch 91 2nd metal plate 100 Hydraulic equipment
 (実施の形態1)
 図1は本発明の第1実施形態における電動塵芥収集車の側面図、図2は図1の電動塵芥収集車の後部拡大図、図3は図2の塵芥投入箱における摺動シリンダおよびその周辺の拡大図である。
Embodiment 1
FIG. 1 is a side view of the motorized refuse collection vehicle according to the first embodiment of the present invention, FIG. 2 is an enlarged rear view of the motorized refuse collection vehicle of FIG. FIG.
 図1において、本発明の第1実施形態における圧縮式の塵芥収集車としての電動塵芥収集車1は、車体2上に塵芥収容箱3が搭載されたものである。車体2の前方には、運転台2aが設けられている。塵芥収容箱3の後方開口部4には、その上方で投入箱支持ピン5aにより軸支された塵芥投入箱5が設けられている。この塵芥投入箱5は、塵芥収容箱3と塵芥投入箱5との間に設けられた油圧アクチュエータとしての油圧シリンダである回動シリンダ9により、投入箱支持ピン5aを中心に傾動自在に構成されている。 In FIG. 1, an electric dust collection vehicle 1 as a compression type dust collection vehicle according to a first embodiment of the present invention has a dust storage box 3 mounted on a vehicle body 2. A cab 2 a is provided in front of the vehicle body 2. At the rear opening 4 of the dust storage box 3, a dust input box 5 supported by the input box support pin 5a above is provided. The dust input box 5 is configured to be tiltable around the input box support pin 5a by a rotating cylinder 9, which is a hydraulic cylinder as a hydraulic actuator provided between the dust storage box 3 and the dust input box 5. ing.
 図2に示すように、塵芥投入箱5の後部には、略矩形状の後方投入口6が開口されている。また、塵芥投入箱5には、この塵芥投入口6を開閉する開閉扉7が設けられている。開閉扉7は、上下にスライド可能となっており、塵芥投入口6の上方へ移動することにより、塵芥投入口6を開放することが可能である。また、塵芥投入口6の下部には、塵芥を塵芥投入口6へ案内する塵芥案内板としてのターンテーブル8が回動可能に設けられている。 As shown in FIG. 2, a substantially rectangular rear input port 6 is opened at the rear of the dust input box 5. Further, the dust input box 5 is provided with an open / close door 7 for opening and closing the dust input port 6. The open / close door 7 is slidable up and down, and by moving the dust inlet 6 upward, the dust inlet 6 can be opened. Further, at the lower part of the dust inlet 6, a turntable 8 as a dust guide plate for guiding the dust to the dust inlet 6 is rotatably provided.
 また、塵芥投入箱5の内部には、圧縮式の塵芥積込装置20が装備されている。塵芥積込装置20は、塵芥投入箱5内に後方投入口6を通じて投入された塵芥Dを圧縮して、塵芥収容箱3内に積み込むためのものである。 Further, inside the dust input box 5, a compression type dust loading device 20 is equipped. The dust loading device 20 is for compressing the dust D introduced into the dust input box 5 through the rear insertion port 6 and loading the dust into the dust storage box 3.
 また、図2および図3に示すように、塵芥投入箱5の両側壁には案内溝部材21が補強枠を兼ねて前方上部より後方下部に向かって敷設されている。塵芥投入箱5内にはその横幅一杯に広がる摺動板22が収容されている。この摺動板22の左右両側縁の上下には、案内ローラ23が回転可能に設けられている。これらの案内ローラ23は、上記案内溝部材21の内壁に沿って摺動自在に嵌入されている。 Further, as shown in FIG. 2 and FIG. 3, guide groove members 21 are also laid on the both side walls of the dust input box 5 from the front upper portion toward the rear lower portion while also serving as a reinforcing frame. A slide plate 22 which spreads to the full width of the waste container 5 is accommodated in the dust input box 5. Guide rollers 23 are rotatably provided above and below the left and right side edges of the sliding plate 22. The guide rollers 23 are slidably fitted along the inner wall of the guide groove member 21.
 また、摺動板22の背面上部の左右端部にはボス部24には、摺動板支持軸25が挿通されている。この摺動板支持軸25は、摺動板22の摺動距離に合致して塵芥投入箱5の側壁に形成された摺動用開口5bを越えて、塵芥投入箱5の内側より外側に突出するように配置されている。 A sliding plate support shaft 25 is inserted through the bosses 24 at the left and right end portions of the upper rear surface of the sliding plate 22. The sliding plate support shaft 25 projects outside the inside of the dust input box 5 beyond the sliding opening 5b formed in the side wall of the dust input box 5 in accordance with the sliding distance of the sliding plate 22. It is arranged as.
 また、塵芥投入箱5の左右両側壁からそれぞれ外側に突出した摺動板支持軸25と塵芥投入箱5の下部間には、左右それぞれ塵芥投入箱5の外側に案内溝部材21の傾斜方向に沿って設けられた油圧アクチュエータとしての摺動シリンダ26がそれぞれ連結されている。摺動シリンダ26は、油圧により作動する油圧シリンダであり、棒状のシリンダロッド26aと、塵芥投入箱5の側壁に取り付けられた円筒状のシリンダチューブ26bとを備えている。この摺動シリンダ26の伸縮作動によって、摺動板22は案内溝部材21に沿って上下に往復移動する。なお、塵芥投入箱5の左右両側壁には、図1に示すようにサイドカバー5cが着脱自在に設けられており、前記摺動シリンダ26は、この側壁とサイドカバー5cとの間に設けられている。 Further, between the lower portions of the sliding plate support shaft 25 and the lower portion of the dust input box 5 protruding outward from the left and right side walls of the dust input box 5 respectively, in the inclination direction of the guide groove member 21 outside the dust input box 5 Sliding cylinders 26 as hydraulic actuators provided along with each other are connected. The sliding cylinder 26 is a hydraulic cylinder operated hydraulically, and includes a rod-like cylinder rod 26 a and a cylindrical cylinder tube 26 b attached to the side wall of the dust input box 5. The sliding plate 22 reciprocates up and down along the guide groove member 21 by the expansion and contraction operation of the sliding cylinder 26. As shown in FIG. 1, side covers 5c are provided detachably on the left and right side walls of the dust input box 5, and the sliding cylinder 26 is provided between the side wall and the side covers 5c. ing.
 また、摺動板22の下端には、塵芥投入箱5の横幅一杯に広がる圧縮板27が前後に揺動自在に支持されている。この圧縮板27の先端は前方に向かって若干屈折形成されている。また、圧縮板27の左右両背面には、接続部27aが突設されている。この左右それぞれの接続部27aと摺動板22の背面上部に設けられた摺動板支持軸25の左右両端部との間には、それぞれ油圧アクチュエータとしての揺動シリンダ28が連結されている。揺動シリンダ28は油圧により作動する油圧シリンダであり、この揺動シリンダ28の伸縮作動によって、圧縮板27は前後に揺動する。 Further, at the lower end of the sliding plate 22, a compression plate 27 which spreads to the full width of the dust input box 5 is supported swingably back and forth. The front end of the compression plate 27 is slightly bent forward. Further, on the left and right rear surfaces of the compression plate 27, connecting portions 27a are provided in a protruding manner. A swing cylinder 28 as a hydraulic actuator is connected between the left and right connection portions 27 a and the left and right end portions of the slide plate support shaft 25 provided on the upper surface of the back surface of the slide plate 22. The rocking cylinder 28 is a hydraulic cylinder operated by hydraulic pressure, and the compression plate 27 is rocked back and forth by the expansion and contraction operation of the rocking cylinder 28.
 この構成により、塵芥積込装置20は、まず、図4に示す状態で、揺動シリンダ28が縮退作動して圧縮板27が反転作動し、反転終了位置(図5参照。)に達する(反転工程)。この後、摺動シリンダ26が縮退作動して摺動板22が下降し、これに伴って圧縮板27が下降する(下降工程)。そして、圧縮板27が下降終了位置(図6参照。)に達すると、揺動シリンダ28を伸長させて圧縮板27を前方に揺動させ、圧縮工程に移行する。そして、圧縮板27が圧縮終了位置(図7参照。)まで揺動する(圧縮工程)と、摺動シリンダ26を伸長させて圧縮板27を上昇させる(上昇工程)。この圧縮板27が上昇終了位置に達すると(図4参照。)、一連の積込動作を終了する。これにより、反転、下降、圧縮および上昇を1サイクルとして塵芥積込動作を繰り返し行うことで、後方投入口6を通じて塵芥投入箱5に投入された塵芥Dを塵芥収容箱3に積み込むように構成されている。 With this configuration, in the dust loading device 20, first, in the state shown in FIG. 4, the rocking cylinder 28 is degenerated and the compression plate 27 is reversed to reach the reverse end position (see FIG. 5) (reversed). Process). Thereafter, the sliding cylinder 26 is retracted to move the sliding plate 22 downward, and the compression plate 27 is lowered accordingly (lowering step). Then, when the compression plate 27 reaches the lowering end position (see FIG. 6), the rocking cylinder 28 is extended to rock the compression plate 27 forward to shift to the compression process. Then, when the compression plate 27 swings to the compression end position (see FIG. 7) (compression step), the sliding cylinder 26 is extended and the compression plate 27 is raised (raising step). When the compression plate 27 reaches the lift end position (see FIG. 4), a series of loading operations are finished. Thus, the dust loading operation is repeatedly performed with one cycle of reversing, lowering, compressing and rising, so that the dust D introduced into the dust input box 5 through the rear insertion port 6 is loaded into the dust storage box 3 ing.
 また、図2に示すように、塵芥収容箱3には、塵芥収容箱3内の塵芥を排出する排出装置29を備えていてもよい。具体的には、塵芥収容箱3内には排出板30が前後方向に摺動可能に配設されている。排出板30は、塵芥収容箱3の横幅及び上下高さと略同じ大きさに形成された板状体であり、塵芥収容箱3内で車体2の前後方向に摺動する支持フレーム31に支持されている。支持フレーム31の左右下両側縁には、排出板30の車体2の前後方向への移動をガイドする溝形鋼で形成された案内溝部材32が設けられている。塵芥収容箱3の左右下両側面には、この案内溝部材32とともにガイド部を構成する案内凸部材33が車体2の前後方向に延設されている。 Further, as shown in FIG. 2, the dust storage box 3 may be provided with a discharge device 29 for discharging the dust in the dust storage box 3. Specifically, the discharge plate 30 is disposed slidably in the front-rear direction in the dust storage box 3. The discharge plate 30 is a plate-like body formed in substantially the same size as the width and height of the dust storage box 3, and is supported by the support frame 31 sliding in the front-rear direction of the vehicle body 2 in the dust storage box 3. ing. At the left and right lower side edges of the support frame 31, a guide groove member 32 formed of a grooved steel for guiding the movement of the discharge plate 30 in the front-rear direction is provided. Guide convex members 33 constituting a guide portion together with the guide groove members 32 are extended in the front-rear direction of the vehicle body 2 on the left and right lower side surfaces of the dust storage box 3.
 また、塵芥収容箱3内には、伸縮動作により排出板30を車体2の前後方向に移動させる油圧アクチュエータとしての排出シリンダ34が備えられている。排出シリンダ34は、油圧により作動する油圧シリンダであり、多段伸縮式のシリンダである。排出シリンダ34の後端は、排出板30の下方に設けられた支持部材35に、軸部材36により回動自在に軸支されている。一方、図示しないが、排出シリンダ34の前端は、塵芥収容箱3内の前方に回動自在に軸支されている。 Further, a discharge cylinder 34 as a hydraulic actuator that moves the discharge plate 30 in the front-rear direction of the vehicle body 2 by the expansion and contraction operation is provided in the dust storage box 3. The discharge cylinder 34 is a hydraulic cylinder operated hydraulically and is a multistage telescopic cylinder. The rear end of the discharge cylinder 34 is rotatably supported by a shaft member 36 on a support member 35 provided below the discharge plate 30. On the other hand, although not shown, the front end of the discharge cylinder 34 is rotatably supported at the front in the dust container 3.
 また、図3に示すように、塵芥収集車1は、例えば、車幅方向左側の摺動シリンダ26の伸張を最大伸長位置の手前で検知する上昇リミットスイッチ41を備えている。また、上昇リミットスイッチ41の下方には、摺動シリンダ26の縮小を最小縮小位置の手前で検知する下降リミットスイッチ42が設けられている。各リミットスイッチ41,42は、摺動用開口5bの周縁の外側壁に取り付けられている。これら上昇リミットスイッチ41および下降リミットスイッチ42は、例えば近接スイッチで構成されている。 Further, as shown in FIG. 3, the dust collection vehicle 1 includes, for example, a rising limit switch 41 that detects the extension of the sliding cylinder 26 on the left side in the vehicle width direction before the maximum extension position. Further, below the rising limit switch 41, a lowering limit switch 42 is provided which detects the reduction of the sliding cylinder 26 in front of the minimum reduction position. Each limit switch 41 and 42 is attached to the outer side wall of the periphery of the sliding opening 5b. The upper limit switch 41 and the lower limit switch 42 are, for example, proximity switches.
 一方、シリンダロッド26aの先端には、取付ブラケット26cが後方へ突出して形成され、この取付ブラケット26cには、第1金属板43がボルト締めされている。この第1金属板43は、上昇および下降リミットスイッチ41,42から所定の距離を空けて取り付けられ、上昇および下降リミットスイッチ41,42が、近付いてきた第1金属板43を検知し、その検知信号を制御手段としての制御装置60(図8参照。)に送るように構成されている。 On the other hand, a mounting bracket 26c is formed to project rearward at the tip of the cylinder rod 26a, and a first metal plate 43 is bolted to the mounting bracket 26c. The first metal plate 43 is attached at a predetermined distance from the rising and falling limit switches 41 and 42, and the rising and lowering limit switches 41 and 42 detect the first metal plate 43 approaching and is detected. It is configured to send a signal to a control device 60 (see FIG. 8) as control means.
 また、塵芥収集車1は、図2に示すように、揺動シリンダ28の伸張を最小縮小位置の手前で検知する反転リミットスイッチ45を備えている。また、反転リミットスイッチ45の下方には、揺動シリンダ28の伸長を最大伸長位置の手前で検知する圧縮リミットスイッチ46が設けられている。各リミットスイッチ45,46は、摺動板22に連結した取付ブラケット47に取り付けられ、摺動板22と共に昇降するようになっている。これら反転および圧縮リミットスイッチ45,46も例えば近接スイッチで構成されている。 Further, as shown in FIG. 2, the dust collection vehicle 1 is provided with a reversing limit switch 45 that detects the extension of the rocking cylinder 28 before the minimum reduction position. Further, below the reverse limit switch 45, a compression limit switch 46 is provided which detects the extension of the rocking cylinder 28 before the maximum extension position. Each limit switch 45, 46 is attached to a mounting bracket 47 connected to the slide plate 22, and moves up and down together with the slide plate 22. These inversion and compression limit switches 45 and 46 are also configured by, for example, proximity switches.
 一方、揺動シリンダ28のシリンダチューブ28aにも第2金属板48がボルト締めされている。この第2金属板48は、リミットスイッチ45,46から所定の距離を空けて取り付けられ、リミットスイッチ45,46が、近付いてきた第2金属板48を検知し、その検知信号を制御装置60に送るように構成されている。さらに塵芥投入箱5の後端には、操作スイッチ49(図1参照。)が設けられており、この操作スイッチ49からの信号も制御装置60に送られるようになっている。 On the other hand, the second metal plate 48 is also bolted to the cylinder tube 28 a of the swing cylinder 28. The second metal plate 48 is attached at a predetermined distance from the limit switches 45 and 46, and the limit switches 45 and 46 detect the approaching second metal plate 48, and the detection signal is sent to the control device 60. It is configured to send. Furthermore, an operation switch 49 (see FIG. 1) is provided at the rear end of the dust input box 5, and a signal from the operation switch 49 is also sent to the control device 60.
 図1および図8に示すように、運転台2aと塵芥収容箱3との間の車体フレーム2b上には、直方体状の電装品収容箱50が設けられている。この電装品収容箱50には、制御装置60、蓄電装置としての電気二重層キャパシタ51、インバータ52、電動機としての電動モータ53等が収容されている。具体的には、直方体状の電装品収容箱50の下段左右一方側に電動モータ53が配置されている。その側方に例えば4つの電気二重層キャパシタ51が並んで配置されている。電動モータ53の左右反対側にインバータ52が配置され、これら電動モータ53およびインバータ52が互いに電気的に接続されている。電動モータ53の上方かつ左右中央側には、後述する発電機59の電圧を調整する自動電圧調整器54と、インバータ52の電源入/切用のコンタクタボックス55とが設けられている。電動モータ53の真上には、制御装置60とその表面には各種操作のためのタッチパネル56が設けられている。なお、各電気機器間を接続する電線は、簡易化のために省略している。 As shown in FIGS. 1 and 8, a rectangular parallelepiped electrical component storage box 50 is provided on the vehicle body frame 2 b between the driver's cab 2 a and the dust storage box 3. In the electrical component storage box 50, a control device 60, an electric double layer capacitor 51 as a storage device, an inverter 52, an electric motor 53 as a motor, and the like are stored. Specifically, the electric motor 53 is disposed on the lower left and right one side of the rectangular shaped electric component storage box 50. For example, four electric double layer capacitors 51 are arranged side by side. An inverter 52 is disposed on the left and right opposite sides of the electric motor 53, and the electric motor 53 and the inverter 52 are electrically connected to each other. An automatic voltage regulator 54 for adjusting a voltage of a generator 59 described later and a contactor box 55 for power on / off of the inverter 52 are provided above the electric motor 53 and at the left and right center side. Just above the electric motor 53, a control device 60 and a touch panel 56 for various operations are provided on the surface of the control device 60. In addition, the electric wire which connects between each electric equipment is abbreviate | omitted for simplification.
 図9に示すように、電動塵芥収集車1は、車両エンジン57に駆動されるトランスミッション58を備えている。さらに電動塵芥収集車1は、車両エンジン57に駆動される発電機59を備えている。この発電機59で得られた電力は、上記電装品収容箱50に収容した自動電圧調整器54を経て電気二重層キャパシタ51、または直接制御装置60を介してインバータ52に電力を供給し、その後、インバータ52で調整され、電動モータ53に供給されるように構成されている。また、電動モータ53、インバータ52、自動電圧調整器54との電気配線が電装品収容箱50に収容されているので、見映えがよく、メンテナンス性も優れている。さらに、電動モータ53が電装品収容箱50内に収容されているので、電動モータ53の音が漏れにくくなっている。 As shown in FIG. 9, the motorized dust collection vehicle 1 includes a transmission 58 driven by a vehicle engine 57. Further, the electric garbage collection vehicle 1 is provided with a generator 59 driven by a vehicle engine 57. The electric power obtained by the generator 59 is supplied to the inverter 52 through the electric double layer capacitor 51 or the direct control device 60 through the automatic voltage regulator 54 housed in the electric component housing box 50, and thereafter , And adjusted by the inverter 52 and supplied to the electric motor 53. Further, since the electrical wiring with the electric motor 53, the inverter 52, and the automatic voltage regulator 54 is accommodated in the electrical component storage box 50, the appearance is good and the maintenance is also excellent. Furthermore, since the electric motor 53 is accommodated in the electric component storage box 50, the sound of the electric motor 53 is less likely to leak.
 図10に本発明の第1実施形態における電動塵芥収集車1の油圧機器70の油圧回路を示す。油圧機器70は、電動モータ53によって駆動される油圧ポンプ61を備えている。油圧ポンプ61は、塵芥積込装置20を駆動する油圧アクチュエータである各シリンダ9,26,28,34を動作させる作動油を供給するものである。油圧ポンプ61は、斜板を傾動させて吐出流量を変動させる斜板式容量可変型であり、例えば、可変容量型ピストンポンプよりなり、図8に示すように、電動モータ53の真下に延びる出力軸53aに直結されている。このように配置することで、油圧ポンプ61を電装品収容箱50の下部に収容する必要はなくなり、電装品収容箱50の下部のスペースが広く空き、多数の電気二重層キャパシタ51を配置可能となっている。また、電装品収容箱50の下方かつ後方には、油圧ポンプ61に流通する作動油が貯留される作動油タンク62が設けられている。作動油タンク62と油圧ポンプ61とは、油圧配管63で接続されている。この油圧配管63は、電装品収容箱50の下方から突出する油圧ポンプ61の下部から下方かつ後方の作動油タンク62へ配管しやすくなっている。 FIG. 10 shows a hydraulic circuit of the hydraulic device 70 of the motor-driven dust collection vehicle 1 according to the first embodiment of the present invention. The hydraulic device 70 includes a hydraulic pump 61 driven by the electric motor 53. The hydraulic pump 61 supplies hydraulic fluid for operating the cylinders 9, 26, 28, 34, which are hydraulic actuators for driving the dust loading device 20. The hydraulic pump 61 is a swash plate type variable displacement type in which a discharge flow rate is varied by tilting a swash plate, and it is made of, for example, a variable displacement piston pump, and as shown in FIG. It is directly connected to 53a. By arranging in this way, it is not necessary to accommodate the hydraulic pump 61 in the lower part of the electrical component storage box 50, and the space in the lower part of the electrical component storage box 50 is wide enough to arrange many electric double layer capacitors 51. It has become. Further, a hydraulic oil tank 62 in which hydraulic oil flowing through the hydraulic pump 61 is stored is provided below and behind the electrical component storage box 50. The hydraulic oil tank 62 and the hydraulic pump 61 are connected by a hydraulic pipe 63. The hydraulic piping 63 can be easily piped from the lower portion of the hydraulic pump 61 protruding from the lower side of the electrical component storage box 50 to the lower and rear hydraulic oil tank 62.
 そして、作動油タンク62内の作動油は、油圧配管63を通して油圧ポンプ61で吸い上げられて供給側の油圧配管73aに流通されてコントロールバルブ72に供給されるように構成されている。各シリンダ9,26,28,34は、油圧配管73cを介してコントロールバルブ72に接続されている。そして、コントロールバルブ72を通過した作動油は、回収側の油圧配管73bに流通させ、リターンフィルタ65で濾過された後、再び作動油タンク62に回収されるようになっている。 The hydraulic oil in the hydraulic oil tank 62 is sucked up by the hydraulic pump 61 through the hydraulic pipe 63 and circulated to the hydraulic pipe 73 a on the supply side so as to be supplied to the control valve 72. Each cylinder 9, 26, 28, 34 is connected to the control valve 72 via a hydraulic pipe 73c. The hydraulic oil that has passed through the control valve 72 is made to flow through the hydraulic pipe 73b on the recovery side, filtered by the return filter 65, and then collected again in the hydraulic oil tank 62.
 図11に簡易的に示すように、コントロールバルブ72は、摺動シリンダ26の縮小および伸長を制御する摺動ソレノイド72aと、揺動シリンダ28の縮小および伸長を制御する揺動ソレノイド72bと、回動シリンダ9の縮小および伸長を制御する回動ソレノイド72cと、排出シリンダ34の縮小および伸長を制御する排出ソレノイド72dとを備えている。これら4つのソレノイド72a~72dは、例えば、3位置切換電磁弁よりなる。 As schematically shown in FIG. 11, the control valve 72 includes a sliding solenoid 72a for controlling the contraction and extension of the sliding cylinder 26, a swing solenoid 72b for controlling the contraction and extension of the swing cylinder 28, and A rotation solenoid 72c that controls the contraction and extension of the moving cylinder 9 and an ejection solenoid 72d that controls the contraction and extension of the ejection cylinder 34 are provided. These four solenoids 72a to 72d are, for example, three-position switching solenoid valves.
 また、制御装置60には、電磁制御弁64(図10参照。)を制御するコントロールソレノイド72eが接続されている。電磁制御弁64は、例えば、3位置切換電磁弁よりなる。また、この3位置切換電磁弁は、2位置切換電磁弁を2個組み合わせて使用することもできる。コントロールソレノイド72eは、制御装置60の制御信号により電磁制御弁64を動作させ、ポンプコントロールシリンダ74を動作させる作動油の流れを、ポンプコントロールシリンダ74が伸びる方向、縮む方向または停止(中立)のいずれかに制御するものである。ポンプコントロールシリンダ74は、その伸縮により油圧ポンプ61の斜板の傾きを調整し、油圧ポンプ61の吐出流量を調整するものである。 Further, a control solenoid 72e for controlling the solenoid control valve 64 (see FIG. 10) is connected to the control device 60. The solenoid control valve 64 is, for example, a three-position switching solenoid valve. Moreover, this three-position switching solenoid valve can also be used combining two two-position switching solenoid valves. The control solenoid 72e operates the solenoid control valve 64 according to the control signal of the control device 60 to operate the pump control cylinder 74 in any of the directions in which the pump control cylinder 74 extends, shrinks, or stops (neutral). It is to control it. The pump control cylinder 74 adjusts the inclination of the swash plate of the hydraulic pump 61 by expansion and contraction thereof to adjust the discharge flow rate of the hydraulic pump 61.
 次に、塵芥積込装置20の動作について、図12から図15のフロー図および図16の油圧ポンプの吐出流量の変化を示す図に基づいて説明する。上記のように構成された塵芥積込装置20は、通常、図4に示すように、摺動シリンダ26(簡略化のため、図4~図7では省略している。図2参照。)が伸長し、揺動シリンダ28が伸長して摺動板22が上昇終了位置にある状態(待機状態)となっている。この待機状態で、後方投入口6を通して塵芥Dを塵芥投入箱5内に投入する。 Next, the operation of the dust loading device 20 will be described based on the flowcharts of FIGS. 12 to 15 and the diagram showing the change of the discharge flow rate of the hydraulic pump of FIG. As shown in FIG. 4, the dust loading device 20 configured as described above usually has a sliding cylinder 26 (not shown in FIGS. 4 to 7 for the sake of simplification. See FIG. 2). The rocking cylinder 28 is extended, and the sliding plate 22 is in the rising end position (standby state). In this standby state, the dust D is introduced into the dust input box 5 through the rear insertion port 6.
 次いで、図12に示すように、ステップS01において、操作スイッチ49の積込スイッチをON操作することで、積込動作を開始する。ステップS02において、制御装置60から信号が送られ、電動モータ53が回転して油圧ポンプ61が駆動される。また、制御装置60から揺動ソレノイド72bに信号が送られ、揺動ソレノイド72bは縮小側となる。さらに、制御装置60からコントロールソレノイド72eに信号が送られ、電磁制御弁64は縮小側となり、ポンプコントロールシリンダ74が縮小して油圧ポンプ61の斜板が傾倒される。すなわち、ポンプコントロールシリンダ74へ供給される作動油の流れが電磁制御弁64により制御されることによって、図17に示すように、油圧ポンプ61の吐出流量Qは無段階的に設定量Aまで増加する。これにより、揺動シリンダ28は、図4に示す最大伸長位置から縮小作動を開始して圧縮板27がゆっくりかつ滑らかに反転作動を開始する。 Next, as shown in FIG. 12, in step S01, the loading operation of the operation switch 49 is turned ON to start the loading operation. In step S02, a signal is sent from the control device 60, the electric motor 53 rotates, and the hydraulic pump 61 is driven. Further, a signal is sent from the control device 60 to the rocking solenoid 72b, and the rocking solenoid 72b is on the reduction side. Further, a signal is sent from the control device 60 to the control solenoid 72e, the solenoid control valve 64 is on the contraction side, the pump control cylinder 74 is contracted, and the swash plate of the hydraulic pump 61 is tilted. That is, as the flow of hydraulic fluid supplied to the pump control cylinder 74 is controlled by the solenoid control valve 64, the discharge flow rate Q of the hydraulic pump 61 increases steplessly to the set amount A as shown in FIG. Do. As a result, the oscillating cylinder 28 starts the reduction operation from the maximum extension position shown in FIG. 4 and the compression plate 27 starts the reverse operation slowly and smoothly.
 次いで、ステップS03において、油圧ポンプ61の吐出流量が設定量Aのまま、揺動シリンダ28が縮小して、圧縮板27が反転作動する。そして、ステップS04において、反転リミットスイッチ45が検出されると、ステップS05に進んで、反転減速作動が開始される。すなわち、ステップS05では、制御装置60からコントロールソレノイド72eに信号が送られ、電磁制御弁64は伸長側となり、ポンプコントロールシリンダ74が伸長して油圧ポンプ61の斜板が起こされる。すなわち、ポンプコントロールシリンダ74へ供給される作動油の流れが電磁制御弁64により制御されることで、図17に示すように、油圧ポンプ61の吐出流量Qは設定量Aから無段階的に減少する。これにより、揺動シリンダ28はゆっくりかつ滑らかに縮小作動を終了する。そして、制御装置60から揺動ソレノイド72bに信号が送られ、揺動ソレノイド72bが中立位置となって圧縮板27が反転停止する(ステップS06)。その後、ステップS07でタイマによりT1(例えば、約0.1)秒間休止し、図13に示すステップS11へ進む。 Next, in step S03, the swing cylinder 28 is contracted while the discharge flow rate of the hydraulic pump 61 remains the set amount A, and the compression plate 27 is reversely operated. Then, when the reverse limit switch 45 is detected in step S04, the process proceeds to step S05, and reverse reverse operation is started. That is, in step S05, a signal is sent from the control device 60 to the control solenoid 72e, the solenoid control valve 64 is in the extension side, the pump control cylinder 74 is extended, and the swash plate of the hydraulic pump 61 is raised. That is, as the flow of hydraulic fluid supplied to the pump control cylinder 74 is controlled by the solenoid control valve 64, the discharge flow rate Q of the hydraulic pump 61 decreases steplessly from the set amount A as shown in FIG. Do. As a result, the rocking cylinder 28 ends the reduction operation slowly and smoothly. Then, a signal is sent from the control device 60 to the rocking solenoid 72b, the rocking solenoid 72b is brought to the neutral position, and the compression plate 27 is reversely stopped (step S06). Thereafter, in step S07, the timer pauses for T 1 (for example, about 0.1) seconds by the timer, and the process proceeds to step S11 shown in FIG.
 次いで、図13のステップS11において制御装置60から摺動ソレノイド72aに信号が送られ、摺動ソレノイド72aは縮小側となる。また、制御装置60からコントロールソレノイド72eに信号が送られ、電磁制御弁64は縮小側となり、ポンプコントロールシリンダ74が縮小して油圧ポンプ61の斜板が傾倒される。すなわち、ポンプコントロールシリンダ74へ供給される作動油の流れが電磁制御弁64により制御されることによって、図17に示すように、油圧ポンプ61の吐出流量Qは無段階的に設定量Bまで増加する。これにより、摺動シリンダ26は、図5に示す最大伸長位置から縮小作動を開始して摺動板22および圧縮板27がゆっくりかつ滑らかに下降作動を開始する。 Next, in step S11 of FIG. 13, a signal is sent from the control device 60 to the sliding solenoid 72a, and the sliding solenoid 72a is on the reduction side. Further, a signal is sent from the control device 60 to the control solenoid 72e, the solenoid control valve 64 is on the contraction side, the pump control cylinder 74 is contracted, and the swash plate of the hydraulic pump 61 is tilted. That is, as the flow of hydraulic oil supplied to the pump control cylinder 74 is controlled by the solenoid control valve 64, the discharge flow rate Q of the hydraulic pump 61 increases steplessly to the set amount B as shown in FIG. Do. Thereby, the slide cylinder 26 starts the reduction operation from the maximum extension position shown in FIG. 5 and the slide plate 22 and the compression plate 27 start the lowering operation slowly and smoothly.
 次いで、ステップS12において、油圧ポンプ61の吐出流量が設定量Bのまま、摺動シリンダ26が縮小して、摺動板22および圧縮板27が下降作動する。そして、ステップS13において、下降リミットスイッチ42が検出されると、ステップS14に進んで、下降減速作動が開始される。すなわち、ステップS14では、制御装置60からコントロールソレノイド72eに信号が送られ、電磁制御弁64は伸長側となり、ポンプコントロールシリンダ74が伸長して油圧ポンプ61の斜板が起こされる。すなわち、ポンプコントロールシリンダ74へ供給される作動油の流れが電磁制御弁64により制御されることで、図17に示すように、油圧ポンプ61の吐出流量Qは設定量Bから無段階的に減少する。これにより、摺動シリンダ26はゆっくりかつ滑らかに縮小作動を終了する。そして、制御装置60から摺動ソレノイド72aに信号が送られ、摺動ソレノイド72aが中立位置となって摺動板22および圧縮板27が下降停止する(ステップS15)。その後、ステップS16でタイマによりT1(例えば、約0.1)秒間休止し、図14に示すステップS21へ進む。 Next, in step S12, the sliding cylinder 26 is contracted while the discharge flow rate of the hydraulic pump 61 remains the set amount B, and the sliding plate 22 and the compression plate 27 are lowered. Then, in step S13, when the descent limit switch 42 is detected, the process proceeds to step S14 and descent decelerating operation is started. That is, in step S14, a signal is sent from the control device 60 to the control solenoid 72e, the solenoid control valve 64 is on the extension side, the pump control cylinder 74 is extended, and the swash plate of the hydraulic pump 61 is raised. That is, as the flow of hydraulic fluid supplied to the pump control cylinder 74 is controlled by the solenoid control valve 64, the discharge flow rate Q of the hydraulic pump 61 decreases steplessly from the set amount B as shown in FIG. Do. Thereby, the sliding cylinder 26 ends the reduction operation slowly and smoothly. Then, a signal is sent from the control device 60 to the sliding solenoid 72a, and the sliding solenoid 72a is brought to the neutral position to stop the sliding plate 22 and the compression plate 27 from being lowered (step S15). Thereafter, in step S16, the timer pauses for T 1 (for example, about 0.1) seconds, and the process proceeds to step S21 shown in FIG.
 次いで、図14のステップS21において制御装置60から揺動ソレノイド72bに信号が送られ、揺動ソレノイド72bは伸長側となる。また、制御装置60からコントロールソレノイド72eに信号が送られ、電磁制御弁64は縮小側となり、ポンプコントロールシリンダ74が縮小して油圧ポンプ61の斜板が傾倒される。すなわち、ポンプコントロールシリンダ74へ供給される作動油の流れが電磁制御弁64により制御されることによって、図17に示すように、油圧ポンプ61の吐出流量Qは無段階的に設定量Cまで増加する。これにより、揺動シリンダ28は、図6に示す最小縮小位置から伸長作動して圧縮板27がゆっくりかつ滑らかに圧縮作動を開始する。 Next, in step S21 of FIG. 14, a signal is sent from the control device 60 to the rocking solenoid 72b, and the rocking solenoid 72b is on the extension side. Further, a signal is sent from the control device 60 to the control solenoid 72e, the solenoid control valve 64 is on the contraction side, the pump control cylinder 74 is contracted, and the swash plate of the hydraulic pump 61 is tilted. That is, as the flow of hydraulic fluid supplied to the pump control cylinder 74 is controlled by the solenoid control valve 64, the discharge flow rate Q of the hydraulic pump 61 increases steplessly to the set amount C as shown in FIG. Do. As a result, the swing cylinder 28 operates to extend from the minimum reduction position shown in FIG. 6 so that the compression plate 27 starts compression operation slowly and smoothly.
 次いで、ステップS22において、油圧ポンプ61の吐出流量が設定量Cのまま、揺動シリンダ28が伸長して、圧縮板27が圧縮作動する。そして、ステップS23において、圧縮リミットスイッチ46が検出されると、ステップS24に進んで、圧縮減速作動が開始される。すなわち、ステップS24では、制御装置60からコントロールソレノイド72eに信号が送られ、電磁制御弁64は伸長側となり、ポンプコントロールシリンダ74が伸長して油圧ポンプ61の斜板が起こされる。すなわち、ポンプコントロールシリンダ74へ供給される作動油の流れが電磁制御弁64により制御されることで、図17に示すように、油圧ポンプ61の吐出流量Qは設定量Cから無段階的に減少する。これにより、ゆっくりかつ滑らかに揺動シリンダ28が伸長作動を終了する。そして、制御装置60から揺動ソレノイド72aに信号が送られ、揺動ソレノイド72aが中立位置となって圧縮板27が圧縮停止する(ステップS25)。その後、ステップS26でタイマによりT1(例えば、約0.1)秒間休止し、図15に示すステップS31へ進む。 Next, in step S22, the swing cylinder 28 extends and the compression plate 27 is compressed while the discharge flow rate of the hydraulic pump 61 remains the set amount C. When the compression limit switch 46 is detected in step S23, the process proceeds to step S24, and the compression / deceleration operation is started. That is, in step S24, a signal is sent from the control device 60 to the control solenoid 72e, the solenoid control valve 64 is on the extension side, the pump control cylinder 74 is extended, and the swash plate of the hydraulic pump 61 is raised. That is, as the flow of hydraulic fluid supplied to the pump control cylinder 74 is controlled by the solenoid control valve 64, the discharge flow rate Q of the hydraulic pump 61 decreases steplessly from the set amount C as shown in FIG. Do. Thereby, the swing cylinder 28 ends the extension operation slowly and smoothly. Then, a signal is sent from the control device 60 to the rocking solenoid 72a, and the rocking solenoid 72a becomes a neutral position, and the compression plate 27 is compressed and stopped (step S25). Thereafter, in step S26, the timer pauses for T 1 (for example, about 0.1) seconds, and the process proceeds to step S31 shown in FIG.
 次いで、図15のステップS31において制御装置60から摺動ソレノイド72aに信号が送られ、摺動ソレノイド72aが伸長側となる。また、制御装置60からコントロールソレノイド72eに信号が送られ、電磁制御弁64は縮小側となり、ポンプコントロールシリンダ74が縮小して油圧ポンプ61の斜板が傾倒される。すなわち、ポンプコントロールシリンダ74へ供給される作動油の流れが電磁制御弁64により制御されることによって、図17に示すように、油圧ポンプ61の吐出流量Qは無段階的に設定量Dまで増加する。これにより、摺動シリンダ26は、図7に示す最小縮小位置から伸長作動して摺動板22および圧縮板27がゆっくりかつ滑らかに上昇作動を開始する。 Next, in step S31 of FIG. 15, a signal is sent from the control device 60 to the sliding solenoid 72a, and the sliding solenoid 72a becomes the extension side. Further, a signal is sent from the control device 60 to the control solenoid 72e, the solenoid control valve 64 is on the contraction side, the pump control cylinder 74 is contracted, and the swash plate of the hydraulic pump 61 is tilted. That is, as the flow of hydraulic fluid supplied to the pump control cylinder 74 is controlled by the solenoid control valve 64, the discharge flow rate Q of the hydraulic pump 61 increases steplessly to the set amount D as shown in FIG. Do. Thereby, the slide cylinder 26 operates to extend from the minimum reduction position shown in FIG. 7 so that the slide plate 22 and the compression plate 27 start raising operation slowly and smoothly.
 次いで、ステップS32において、油圧ポンプ61の吐出流量Qが設定量Dのまま、摺動シリンダ26が伸長して、摺動板22および圧縮板27が上昇作動する。そして、ステップS33において、上昇リミットスイッチ41が検出されると、ステップS34に進んで、上昇減速作動が開始される。すなわち、ステップS34では、制御装置60からコントロールソレノイド72eに信号が送られ、電磁制御弁64は伸長側となり、ポンプコントロールシリンダ74が伸長して油圧ポンプ61の斜板が起こされる。すなわち、ポンプコントロールシリンダ74へ供給される作動油の流れが電磁制御弁64により制御されることで、図17に示すように、油圧ポンプ61の吐出流量Qは設定量Dから無段階的に減少する。これにより、ゆっくりかつ滑らかに摺動シリンダ26が伸長作動を終了する。そして、制御装置60から摺動ソレノイド72aに信号が送られ、摺動ソレノイド72aが中立位置となって摺動板22および圧縮板27が上昇停止する(ステップS35)。これにより、一連の積込動作を終了する。 Next, in step S32, the sliding cylinder 26 extends with the discharge flow rate Q of the hydraulic pump 61 remaining the set amount D, and the sliding plate 22 and the compression plate 27 are raised. Then, in step S33, when the rising limit switch 41 is detected, the process proceeds to step S34, and the rising and decelerating operation is started. That is, in step S34, a signal is sent from the control device 60 to the control solenoid 72e, the solenoid control valve 64 is in the extension side, the pump control cylinder 74 is extended, and the swash plate of the hydraulic pump 61 is raised. That is, as the flow of hydraulic fluid supplied to the pump control cylinder 74 is controlled by the electromagnetic control valve 64, the discharge flow rate Q of the hydraulic pump 61 decreases steplessly from the set amount D as shown in FIG. Do. As a result, the slide cylinder 26 ends the extension operation slowly and smoothly. Then, a signal is sent from the control device 60 to the sliding solenoid 72a, and the sliding solenoid 72a becomes the neutral position, and the sliding plate 22 and the compression plate 27 are lifted and stopped (step S35). This completes a series of loading operations.
 塵芥積込装置20は、以上のような反転、下降、圧縮、上昇の各工程を1サイクルとした塵芥積込動作を繰り返して行うことができる。 The dust loading device 20 can repeat the dust loading operation in which each step of the above-described inversion, lowering, compression, and raising is one cycle.
 また、塵芥収容箱3に塵芥Dを積み込む際において、塵芥収容箱3内の排出板30は、最後方位置に配置されており、上記塵芥積込装置20により積込まれる塵芥Dが排出板30を押圧する力が所定以上に達した際に、制御装置60から排出ソレノイド72dに信号が送られ、排出シリンダ34が縮小することで徐々に前方に移動する。このような排出板30の移動動作によって塵芥Dを圧縮しながら積み込むことができる。 When loading the waste D into the waste storage box 3, the discharge plate 30 in the waste storage box 3 is disposed at the rearmost position, and the waste D loaded by the dust loading device 20 is the discharge plate 30. When the pressing force reaches a predetermined value or more, a signal is sent from the control device 60 to the discharge solenoid 72d, and the discharge cylinder 34 is gradually moved forward by contraction. Such movement of the discharge plate 30 can load the dust D while compressing it.
 そして、このように塵芥Dを積込んで塵芥収容箱3が満杯状態になると、塵芥Dの排出作業に移る。すなわち、塵芥収集車1を塵芥処理場等へ移動させた後、制御装置60から回動ソレノイド72cに信号を送って回動シリンダ9を伸長させ、塵芥投入箱5を投入箱支持ピン5aを中心にして上方に回動させて塵芥収容箱3の後部を開放状態にした後、排出シリンダ34を伸長させ、塵芥収容箱3の前部に位置する排出板30を後方に移動させることで、この塵芥収容箱3内に収容された塵芥Dを排出する。 Then, when the dust D is loaded in this way and the dust storage box 3 is full, the discharge operation of the dust D is started. That is, after moving the dust collection vehicle 1 to the dust disposal site or the like, the control device 60 sends a signal to the rotation solenoid 72c to extend the rotation cylinder 9, and the dust insertion box 5 is centered on the insertion box support pin 5a. After turning the rear of the waste storage box 3 into an open state, the discharge cylinder 34 is extended, and the discharge plate 30 located at the front of the waste storage box 3 is moved backward, The dust D accommodated in the dust container 3 is discharged.
 以上のように、本実施形態における電動塵芥収集車1では、制御装置60により電磁制御弁64を任意に制御することで、ポンプコントロールシリンダ74を動作させる作動油の流れを制御し、油圧ポンプ61の斜板の傾きを調整して吐出流量Qを任意に制御することが可能である。例えば、圧縮工程で負荷が増大すると、油圧ポンプPの圧力も増加し、油圧ポンプPが所定値P1以上となった場合、図16に示すように吐出流量Qを滑らかに減少させるような制御を行うことが可能となる。しかし、従来のように油圧ポンプPの圧力が所定値P1を超えたまま、油圧ポンプPから引き続き同じ吐出流量Cが保持されると、油圧ポンプPに接続された電動モータ53が過負荷となる可能性があるので、過負荷分を想定して電動モータ53を大型化する必要がある。本実施形態においては油圧ポンプPに作用する負荷が増大しても、吐出流量Qを滑らかに減少することで、電動モータ53が過負荷となって止まることを防止することができるので、電動モータ53を小型化することができる。 As described above, in the motor-driven dust collection vehicle 1 according to this embodiment, the electromagnetic control valve 64 is arbitrarily controlled by the control device 60 to control the flow of hydraulic fluid for operating the pump control cylinder 74. It is possible to control the discharge flow rate Q arbitrarily by adjusting the inclination of the swash plate. For example, when the load increases in the compression process, the pressure of the hydraulic pump P also increases, and when the hydraulic pump P becomes a predetermined value P 1 or more, control such that the discharge flow rate Q is smoothly decreased as shown in FIG. It is possible to do However, while the pressure of a conventional hydraulic pump P as exceeds a predetermined value P 1, Continuing same delivery rate C from the hydraulic pump P is held, the electric motor 53 connected to the hydraulic pump P and the overload It is necessary to increase the size of the electric motor 53 assuming an overload. In the present embodiment, even if the load acting on the hydraulic pump P increases, it is possible to prevent the electric motor 53 from being overloaded and stopped by smoothly reducing the discharge flow rate Q. 53 can be miniaturized.
 また、本実施形態における電動塵芥収集車1では、反転、下降、圧縮および上昇の各動作の切換前後で油圧ポンプ61の吐出流量を無段階的に減少および増加させたことにより、各動作の移り変わり時の摺動シリンダ26および揺動シリンダ28の油圧変動を抑えることができ、簡単な方法で動作切換前後での衝撃音が大幅に緩和され、各動作への移り変わり時の騒音を効果的に低減させることができ、電気式塵芥収集車1の騒音低減効果をさらに増大させることができる。 Further, in the motorized dust collection vehicle 1 according to the present embodiment, the discharge flow rate of the hydraulic pump 61 is reduced and increased steplessly before and after the switching between the reversing, lowering, compressing and raising operations, thereby changing the respective operations. Oil pressure fluctuation of sliding cylinder 26 and rocking cylinder 28 at the time of operation can be suppressed, and shock noise before and after operation switching can be greatly mitigated by a simple method, and noise at the transition to each operation can be effectively reduced. The noise reduction effect of the electric dust collection vehicle 1 can be further increased.
 また、本実施形態における電動塵芥収集車1では、制御装置60からコントロールソレノイド72eに送る信号を制御することで、電磁制御弁64によりポンプコントロールシリンダ74を動作させる作動油の流れを制御し、油圧ポンプ61の吐出流量Qを反転、下降、圧縮、上昇の各工程においてそれぞれ異なる吐出流量として摺動シリンダ26および揺動シリンダ28の伸縮速度を調整することが可能である。 In the motor-driven dust collection vehicle 1 according to the present embodiment, the electromagnetic control valve 64 controls the flow of hydraulic fluid for operating the pump control cylinder 74 by controlling the signal sent from the control device 60 to the control solenoid 72e. It is possible to adjust the expansion and contraction speed of the sliding cylinder 26 and the oscillating cylinder 28 as different discharge flow rates in the reverse, downward, compression, and upward steps of the discharge flow rate Q of the pump 61.
 例えば、図17に示すように、油圧ポンプ61の吐出流量QをD>B>C>Aとすることで、摺動シリンダ26および揺動シリンダ28のそれぞれの伸長時よりも縮小時の方が、油圧ポンプの吐出流量Qが少なくなるようにすることで、摺動シリンダ26および揺動シリンダ28の伸長時と縮小時との作動速度の差を少なくしている。また、揺動シリンダ28より摺動シリンダ26の方がストロークが長いので、油圧ポンプ61の吐出流量が同じであると、摺動シリンダ26の方が長い時間作動するようになるが、油圧ポンプ61の吐出流量を増加させることにより、摺動シリンダ26の作動速度を速めて、下降、上昇作動時間を短縮させている。 For example, as shown in FIG. 17, by setting the discharge flow rate Q of the hydraulic pump 61 to D> B> C> A, the time of contraction is larger than the time of expansion of the sliding cylinder 26 and the rocking cylinder 28. By reducing the discharge flow rate Q of the hydraulic pump, the difference in operating speed between the extension time and the reduction time of the sliding cylinder 26 and the oscillating cylinder 28 is reduced. Further, since the stroke of the slide cylinder 26 is longer than that of the swing cylinder 28, if the discharge flow rate of the hydraulic pump 61 is the same, the slide cylinder 26 operates for a longer time. By increasing the discharge flow rate, the operating speed of the sliding cylinder 26 is increased to shorten the lowering and rising operation time.
 (実施の形態2)
 図18~図23は本発明の第2実施形態を示し、主として塵芥積込装置81が回転式である点で上記第1実施形態と異なる。なお、図1~図11と同じ部分については同じ符号を付してその詳細な説明は省略する。
Second Embodiment
FIGS. 18 to 23 show a second embodiment of the present invention, which differs from the first embodiment mainly in that the dust loading device 81 is a rotary type. The same parts as in FIG. 1 to FIG. 11 are assigned the same reference numerals and detailed explanations thereof will be omitted.
 図18は本発明の第2実施形態にかかる回転式の塵芥収集車としての電動塵芥収集車80の塵芥積込装置81を示し、この回転式の塵芥積込装置81は、塵芥投入箱5内に後方投入口6を通じて投入された塵芥Dを圧縮して後方開口部4を通して塵芥収容箱3内に積み込むためのものである。 FIG. 18 shows the dust loading device 81 of the electric dust collecting vehicle 80 as a rotary dust collecting vehicle according to the second embodiment of the present invention, and the rotary dust loading device 81 is provided in the dust loading box 5. The dust D introduced through the rear insertion port 6 is compressed and loaded into the dust storage box 3 through the rear opening 4.
 塵芥積込装置81は、中間部が塵芥投入箱5の側壁面に軸支されて一端側を前後方向に揺動させる押込板82と、この押込板82の他端にシリンダロッド83aの先端が回転自在に支持されて押込板82を作動させる押込シリンダ83と、押込板82の下方に基端84aを支点に回転可能な回転板84と、この回転板84の基端84aに減速機85aを介して連結され、回転板84を回転作動させる油圧モータ85(図20参照。)とを備えている。このように構成した回転板84の回転動作と押込板82の揺動動作との協調作動によって塵芥投入箱5に投入された塵芥Dを圧縮して塵芥収容箱3に積み込むようになっている。 In the dust loading device 81, the middle portion is supported by the side wall surface of the dust input box 5, and the pressing plate 82 swings one end in the back and forth direction, and the other end of the pressing plate 82 has the tip of the cylinder rod 83a. A pressing cylinder 83 rotatably supported to operate the pressing plate 82, a rotating plate 84 rotatable below the pressing plate 82 with the base end 84a as a fulcrum, and a reduction gear 85a at the base end 84a of the rotating plate 84 And a hydraulic motor 85 (see FIG. 20) for rotating the rotary plate 84. By cooperative operation of the rotation operation of the rotary plate 84 and the swinging operation of the pushing plate 82 configured as described above, the dust D introduced into the dust insertion box 5 is compressed and loaded into the dust storage box 3.
 そして、図18および図19に示すように、電動塵芥収集車80は、例えば、車幅方向右側の押込シリンダ83の縮小を最小縮小位置の手前で検知する戻りリミットスイッチ86を備えている。また、戻りリミットスイッチ86の車両後方かつ下方には、押込シリンダ83の伸張を最大伸長位置の手前で検知する押込リミットスイッチ87が設けられている。例えば、各リミットスイッチ86,87は、塵芥投入箱5の内側側壁にそれぞれ取り付けられており、例えば近接スイッチで構成されている。 Then, as shown in FIGS. 18 and 19, the motorized dust collection vehicle 80 is provided with, for example, a return limit switch 86 for detecting the reduction of the push cylinder 83 on the right side in the vehicle width direction before the minimum reduction position. A push limit switch 87 is provided at the rear of and below the return limit switch 86 for detecting the extension of the push cylinder 83 before the maximum extension position. For example, each limit switch 86, 87 is attached to the inner side wall of the dust input box 5, and is, for example, a proximity switch.
 一方、シリンダロッド83aには、第1金属板88がボルト締めされている。この第1金属板88は、戻りリミットスイッチ86および押込リミットスイッチ87から所定の距離を空けて取り付けられ、戻りリミットスイッチ86および押込リミットスイッチ87が、近付いてきた第1金属板88を検知し、その検知信号を制御手段としての制御装置60に送るように構成されている。 On the other hand, the first metal plate 88 is bolted to the cylinder rod 83a. The first metal plate 88 is mounted at a predetermined distance from the return limit switch 86 and the push limit switch 87, and the return limit switch 86 and the push limit switch 87 detect the approaching first metal plate 88, The detection signal is sent to the control device 60 as a control means.
 同様に、電動塵芥収集車80は、回転板84の回転を回転板84の先端が後方開口部4に臨む位置、すなわち、回転板84の表面と塵芥収容箱3の底面とが略水平となる位置の手前で検知する回転リミットスイッチ89と、押込板82との接触を回避するための回避リミットスイッチ90とを備えている。例えば、回転リミットスイッチ89は、減速機85aがない塵芥投入箱5の外側側壁に取り付けられ、近接スイッチで構成されている。 Similarly, in the motorized dust collection vehicle 80, the position where the tip of the rotary plate 84 faces the rear opening 4 when the rotary plate 84 rotates, that is, the surface of the rotary plate 84 and the bottom surface of the dust storage box 3 become substantially horizontal. A rotation limit switch 89 for detecting before the position and an avoidance limit switch 90 for avoiding contact with the pushing plate 82 are provided. For example, the rotation limit switch 89 is attached to the outer side wall of the dust input box 5 without the reduction gear 85a, and is configured by a proximity switch.
 一方、回転板84の基端84aに第2金属板91がボルト締めされている。この第2金属板91は、回転リミットスイッチ89から所定の距離を空けて取り付けられ、回転リミットスイッチ89が、近付いてきた第2金属板91を検知し、その検知信号を制御装置60に送るように構成されている。 On the other hand, the second metal plate 91 is bolted to the base end 84 a of the rotary plate 84. The second metal plate 91 is attached at a predetermined distance from the rotation limit switch 89, and the rotation limit switch 89 detects the approaching second metal plate 91 and sends a detection signal to the control device 60. Is configured.
 図19に簡易的に示すように、コントロールバルブ102は、押込シリンダ83の縮小および伸長を制御する押込ソレノイド102aと、油圧モータ85の正転および逆転を制御する回転ソレノイド102bと、回動シリンダ9の縮小および伸長を制御する回動ソレノイド72cと、塵芥収容箱3を車体2後方の傾動軸を中心に傾動可能(ダンプ可能)にする傾動シリンダ37の縮小および伸長を制御する傾動ソレノイド102cとを備えている。これら4つのソレノイド102a,102b,72c,102cは、例えば、3位置切換電磁弁よりなる。 As schematically shown in FIG. 19, the control valve 102 includes a pressing solenoid 102 a that controls the reduction and extension of the pressing cylinder 83, a rotating solenoid 102 b that controls forward and reverse rotation of the hydraulic motor 85, and a rotating cylinder 9. A solenoid 72c for controlling the reduction and extension of the cylinder, and a tilt solenoid 102c for controlling the reduction and extension of the tilting cylinder 37 for making the waste storage box 3 tiltable (dumpable) about the tilt axis at the rear of the vehicle body 2; Have. These four solenoids 102a, 102b, 72c and 102c are, for example, three-position switching solenoid valves.
 また、制御装置60には、上記実施形態と同様の電磁制御弁64を制御するコントロールソレノイド72eが接続されている。 Further, to the control device 60, a control solenoid 72e that controls the same electromagnetic control valve 64 as the above embodiment is connected.
 図20に本発明の第2実施形態における塵芥収集車の油圧機器100の油圧回路を示す。各シリンダ9,83,37および油圧モータ85は、油圧配管73cを介してコントロールバルブ102に接続されている。コントロールバルブ102に設けた各ソレノイド102a,102b,72c,102c,72eの開閉ポートを切り替えることにより、電動モータ53を駆動して回転させた油圧ポンプ61から吐出された作動油を所望のシリンダ9,83,37または油圧モータ85に対して供給するように構成されている。このことで、制御装置60から送られてきた信号により、コントロールバルブ102を介してシリンダ9,83,37の伸縮動作の切換および油圧モータ85の正転および逆転が制御され、または運転が停止されるようになっている。 The hydraulic circuit of the hydraulic equipment 100 of the refuse collection vehicle in 2nd Embodiment of this invention is shown in FIG. The cylinders 9, 83, 37 and the hydraulic motor 85 are connected to the control valve 102 via a hydraulic pipe 73c. By switching the opening and closing ports of the solenoids 102a, 102b, 72c, 102c, 72e provided in the control valve 102, the hydraulic oil discharged from the hydraulic pump 61, which is driven to rotate the electric motor 53, can be moved to the desired cylinder 9, 83, 37 or hydraulic motor 85 is configured to be supplied. As a result, switching of the expansion and contraction operation of the cylinders 9, 83, 37 and forward and reverse rotation of the hydraulic motor 85 are controlled by the signal sent from the control device 60, or the operation is stopped. It has become so.
 次に、塵芥積込装置81の動作について、図21~図23のフロー図に基づいて説明する。上記のように構成された塵芥積込装置81は、通常、図18に仮想線で示すように、押込シリンダ83が伸長し、回転板84の先端が後方開口部4に臨む状態が待機状態となっている。この待機状態で、後方投入口6を通して塵芥Dを塵芥投入箱5内に投入する。 Next, the operation of the dust loading device 81 will be described based on the flowcharts of FIGS. 21 to 23. In the dust loading device 81 configured as described above, normally, as shown by an imaginary line in FIG. 18, a state in which the pushing cylinder 83 extends and the tip of the rotary plate 84 faces the rear opening 4 is in the standby state. It has become. In this standby state, the dust D is introduced into the dust input box 5 through the rear insertion port 6.
 次いで、図21に示すように、ステップS101において、操作スイッチ49の積込スイッチをON操作することで、積込動作を開始する。ステップS102において、制御装置60から信号が送られ、電動モータ53が回転して油圧ポンプ61が駆動される。また、制御装置60から回転ソレノイド102bに信号が送られ、回転ソレノイド102bが正転側となる。さらに、制御装置60からコントロールソレノイド72eに信号が送られ、電磁制御弁64は縮小側となり、ポンプコントロールシリンダ74が縮小して油圧ポンプ61の斜板が傾倒される。すなわち、ポンプコントロールシリンダ74へ供給される作動油の流れが電磁制御弁64により制御されることによって、油圧ポンプ61の吐出流量は無段階的にEまで増加する。これにより、油圧モータ85は、図18に仮想線で示す待機状態から時計回りに正転を開始して回転板84がゆっくりかつ滑らかに回転通常作動を開始する。 Next, as shown in FIG. 21, in step S101, a loading operation is started by turning on the loading switch of the operation switch 49. In step S102, a signal is sent from the control device 60, the electric motor 53 rotates, and the hydraulic pump 61 is driven. Further, a signal is sent from the control device 60 to the rotation solenoid 102b, and the rotation solenoid 102b is in the forward rotation side. Further, a signal is sent from the control device 60 to the control solenoid 72e, the solenoid control valve 64 is on the contraction side, the pump control cylinder 74 is contracted, and the swash plate of the hydraulic pump 61 is tilted. That is, the flow rate of the hydraulic oil supplied to the pump control cylinder 74 is controlled by the solenoid control valve 64, whereby the discharge flow rate of the hydraulic pump 61 is steplessly increased to E. As a result, the hydraulic motor 85 starts forward rotation clockwise from a standby state shown by an imaginary line in FIG. 18 so that the rotating plate 84 slowly and smoothly starts normal rotation operation.
 次いで、ステップS103において、油圧ポンプ61の吐出流量がEのまま、油圧モータ85が正転して、回転板84が回転通常作動する。そして、ステップS104において、回避リミットスイッチ90が検出されたか、すなわち、回転板84と押込板82とが接触しない位置まで回転板84が回転したかが検出される。回避リミットスイッチ90が検出されると、ステップS105に進んで戻り減速作動が開始される。 Next, in step S103, the hydraulic motor 85 rotates in the forward direction with the discharge flow rate of the hydraulic pump 61 remaining at E, and the rotating plate 84 operates normally. Then, in step S104, it is detected whether or not the avoidance limit switch 90 has been detected, that is, the rotation of the rotation plate 84 to a position where the rotation plate 84 and the pressing plate 82 do not contact. When the avoidance limit switch 90 is detected, the process proceeds to step S105, and the return deceleration operation is started.
 ステップS105では、制御装置60から押込ソレノイド102aに信号が送られ、押込ソレノイド102aが縮小側となる。さらに、制御装置60からコントロールソレノイド72eに信号が送られ、電磁制御弁64は縮小側となり、ポンプコントロールシリンダ74が縮小して油圧ポンプ61の斜板がさらに傾倒される。すなわち、ポンプコントロールシリンダ74へ供給される作動油の流れが電磁制御弁64により制御されることで、油圧ポンプ61の吐出流量はEから無段階的にFまで増加する。これにより、押込シリンダ83は縮小作動を開始して押込板82がゆっくりかつ滑らかに戻り減速作動を開始する。なお、油圧モータ85への作動油の供給量はEのままであり、回転板84は引き続き一定の回転が保持される。 In step S105, a signal is sent from the control device 60 to the pressing solenoid 102a, and the pressing solenoid 102a is on the reduction side. Further, a signal is sent from the control device 60 to the control solenoid 72e, the solenoid control valve 64 is on the contraction side, the pump control cylinder 74 is contracted, and the swash plate of the hydraulic pump 61 is further inclined. That is, the flow rate of the hydraulic oil supplied to the pump control cylinder 74 is controlled by the solenoid control valve 64, whereby the discharge flow rate of the hydraulic pump 61 increases from E to F steplessly. As a result, the pressing cylinder 83 starts the reduction operation, and the pressing plate 82 slowly and smoothly returns to start the deceleration operation. The amount of hydraulic fluid supplied to the hydraulic motor 85 remains at E, and the rotary plate 84 is maintained at a constant rotation.
 次いで、ステップS106において、油圧ポンプ61の吐出流量がFのまま、押込シリンダ83が通常のスピードで縮小作動して、押込板82が戻り通常作動する。次いで、ステップS107で、戻りリミットスイッチ86が検出されたかが判定される。戻りリミットスイッチ86が検出されるまで、油圧ポンプ61の吐出流量はFのまま、回転板84が回転するとともに押込シリンダ83が縮小作動し続け、押込板82は戻り通常作動する。 Next, at step S106, the pushing cylinder 83 is reduced at normal speed with the discharge flow rate of the hydraulic pump 61 remaining at F, and the pushing plate 82 is returned to normal operation. Next, in step S107, it is determined whether the return limit switch 86 has been detected. Until the return limit switch 86 is detected, the discharge flow rate of the hydraulic pump 61 remains F, and the rotary plate 84 rotates and the push cylinder 83 continues to contract, and the push plate 82 returns normally.
 戻りリミットスイッチ86が検出されると、ステップS108に進んで、戻り減速作動が開始される。すなわち、制御装置60からコントロールソレノイド72eに信号が送られ、電子制御弁64は伸長側となり、ポンプコントロールシリンダ74が伸長して油圧ポンプ61の斜板が少し起こされる。すなわち、ポンプコントロールシリンダ74へ供給される作動油の流れが電磁制御弁64により制御されることで、油圧ポンプ61の吐出流量はFから無段階的にEまで減少する。これにより、押込シリンダ83はゆっくりかつ滑らかに縮小作動する。 When the return limit switch 86 is detected, the process proceeds to step S108, where the return deceleration operation is started. That is, a signal is sent from the control device 60 to the control solenoid 72e, the electronic control valve 64 is on the extension side, the pump control cylinder 74 is extended, and the swash plate of the hydraulic pump 61 is slightly raised. That is, the flow rate of the hydraulic oil supplied to the pump control cylinder 74 is controlled by the solenoid control valve 64, whereby the discharge flow rate of the hydraulic pump 61 decreases from F to steplessly to E. Thereby, the pushing cylinder 83 operates to reduce slowly and smoothly.
 そして、制御装置60から押込ソレノイド102aに信号が送られ、押込ソレノイド102aが中立位置となって、押込シリンダ83の縮小作動が停止して最小縮小位置となり、押込板82が図18に実線で示す戻り終了位置に達する(ステップS109)。その後、図22に示すステップS111へ進む。 Then, a signal is sent from the control device 60 to the pressing solenoid 102a, and the pressing solenoid 102a becomes the neutral position, and the reduction operation of the pressing cylinder 83 stops and becomes the minimum reduction position, and the pressing plate 82 is shown by solid lines in FIG. The return end position is reached (step S109). Thereafter, the process proceeds to step S111 illustrated in FIG.
 次いで、図22のステップS111において、回転リミットスイッチ89が検出されたかが判定される。回転リミットスイッチ89が検出されるまで、油圧ポンプ61の吐出流量がEのまま、油圧モータ85が正転作動し続けている。このとき、回転板84が塵芥Dを上方から押さえ付け、後方に送り込み、さらに持ち上げる。 Next, in step S111 of FIG. 22, it is determined whether the rotation limit switch 89 has been detected. Until the rotation limit switch 89 is detected, the hydraulic motor 85 continues to operate in the forward direction with the discharge flow rate of the hydraulic pump 61 remaining at E. At this time, the rotary plate 84 presses the dust D from above, feeds it back, and further lifts it.
 回転リミットスイッチ89が検出されると、ステップS112に進んで、回転減速作動が開始される。すなわち、制御装置60からコントロールソレノイド72eに信号が送られ、電磁制御弁64は伸長側となり、ポンプコントロールシリンダ74が伸長して油圧ポンプ61の斜板が起こされる。すなわち、ポンプコントロールシリンダ74へ供給される作動油の流れが電磁制御弁64により制御されることで、油圧ポンプ61の吐出流量はEから無段階的に減少する。これにより、油圧モータ85は減速作動し、回転板84がゆっくりかつ滑らかに回転減速作動する。 When the rotation limit switch 89 is detected, the process proceeds to step S112, and the rotation decelerating operation is started. That is, a signal is sent from the control device 60 to the control solenoid 72e, the solenoid control valve 64 is in the extension side, the pump control cylinder 74 is extended, and the swash plate of the hydraulic pump 61 is raised. That is, the flow rate of the hydraulic oil supplied to the pump control cylinder 74 is controlled by the solenoid control valve 64, whereby the discharge flow rate of the hydraulic pump 61 decreases steplessly from E. As a result, the hydraulic motor 85 is decelerated, and the rotating plate 84 is decelerated slowly and smoothly.
 そして、制御装置60から回転ソレノイド102bに信号が送られ、回転ソレノイド102bが中立位置となって、油圧モータ85の正転作動が停止し、回転板84の先端が後方開口部4に臨む位置となって、塵芥Dが塵芥収容箱3の底面の高さに持ち上げられる(ステップS113)。その後、ステップS114でタイマによりT1(例えば、約0.1)秒間休止し、次のステップS115へ進む。 Then, a signal is sent from the control device 60 to the rotation solenoid 102b, the rotation solenoid 102b becomes the neutral position, the forward rotation operation of the hydraulic motor 85 stops, and the position where the tip of the rotation plate 84 faces the rear opening 4 Then, the refuse D is lifted to the height of the bottom of the refuse storage box 3 (step S113). Thereafter, in step S114, the timer pauses for T 1 (for example, about 0.1) seconds, and the process proceeds to the next step S115.
 次いで、ステップS115において、押込減速作動が行われる。すなわち、制御装置60から押込ソレノイド102aに信号が送られ、押込ソレノイド102aは伸長側となる。また、制御装置60からコントロールソレノイド72eに信号が送られ、電磁制御弁64は縮小側となり、ポンプコントロールシリンダ74が縮小して油圧ポンプ61の斜板が傾倒される。すなわち、ポンプコントロールシリンダ74へ供給される作動油の流れが電磁制御弁64により制御されることによって、油圧ポンプ61の吐出流量は無段階的にGまで増加する。これにより、押込シリンダ83は最小縮小位置から伸長作動を開始して、押込板82がゆっくりかつ滑らかに押込減速作動を開始する。 Next, in step S115, the pushing speed reduction operation is performed. That is, a signal is sent from the control device 60 to the pressing solenoid 102a, and the pressing solenoid 102a is on the extension side. Further, a signal is sent from the control device 60 to the control solenoid 72e, the solenoid control valve 64 is on the contraction side, the pump control cylinder 74 is contracted, and the swash plate of the hydraulic pump 61 is tilted. That is, the flow rate of the hydraulic oil supplied to the pump control cylinder 74 is controlled by the solenoid control valve 64, so that the discharge flow rate of the hydraulic pump 61 is steplessly increased to G. As a result, the pushing cylinder 83 starts the extension operation from the minimum reduction position, and the pushing plate 82 starts the pushing deceleration operation slowly and smoothly.
 次いで、図23のステップS118に進んで押込通常作動が行われる。すなわち、油圧ポンプ61の吐出流量がGのまま、押込シリンダ83が通常のスピードで伸長作動して、押込板82が押込通常作動し、回転板84上の塵芥Dを後方へ押し込む。 Next, the process proceeds to step S118 in FIG. 23 and the normal pressing operation is performed. That is, while the discharge flow rate of the hydraulic pump 61 is G, the pushing cylinder 83 extends and operates at a normal speed, and the pushing plate 82 normally operates to push the dust D on the rotating plate 84 backward.
 次いで、ステップS119において、押込リミットスイッチ87が検出されたかが判定される。押込リミットスイッチ87が検出されるまで、油圧ポンプ61の吐出流量がGのまま、すなわち押込シリンダ83が通常のスピードで伸長作動し続ける。これにより、回転板84上の塵芥Dが押込板82によって後方開口部4から塵芥収容箱3へ押し込まれる。 Next, in step S119, it is determined whether the push limit switch 87 has been detected. The discharge flow rate of the hydraulic pump 61 remains at G, that is, the pressing cylinder 83 continues the extension operation at the normal speed until the pressing limit switch 87 is detected. Thereby, the dust D on the rotary plate 84 is pushed into the dust storage box 3 from the rear opening 4 by the pushing plate 82.
 押込リミットスイッチ87が検出されると、ステップS120に進んで、押込減速作動が開始される。すなわち、制御装置60からコントロールソレノイド72eに信号が送られ、電子制御弁64は伸長側となり、ポンプコントロールシリンダ74が伸長して油圧ポンプ61の斜板が起こされる。すなわち、ポンプコントロールシリンダ74へ供給される作動油の流れが電磁制御弁64により制御されることで、油圧ポンプ61の吐出流量はGから無段階的に減少する。これにより、押込シリンダ83はゆっくりかつ滑らかに伸長作動する。 When the push limit switch 87 is detected, the process proceeds to step S120, and the push deceleration operation is started. That is, a signal is sent from the control device 60 to the control solenoid 72e, the electronic control valve 64 is on the extension side, the pump control cylinder 74 is extended, and the swash plate of the hydraulic pump 61 is raised. That is, the flow rate of the hydraulic oil supplied to the pump control cylinder 74 is controlled by the solenoid control valve 64, so that the discharge flow rate of the hydraulic pump 61 decreases steplessly from G. As a result, the pushing cylinder 83 operates to extend slowly and smoothly.
 そして、制御装置60から押込ソレノイド102aに信号が送られ、押込ソレノイド102aが中立位置となって、押込シリンダ83の伸長作動が停止して最大伸長位置となり、押込板82が図18に仮想線で示す押込終了位置に達し、一連の積込動作を終了する(ステップS121)。そして、これらの工程を1サイクルとした塵芥積込動作を繰り返して行うことができる。 Then, a signal is sent from the control device 60 to the pressing solenoid 102a, and the pressing solenoid 102a becomes the neutral position, and the extension operation of the pressing cylinder 83 is stopped to be the maximum extension position, and the pressing plate 82 is an imaginary line in FIG. The loading end position shown is reached, and a series of loading operations are finished (step S121). And dust loading operation which made these processes one cycle can be performed repeatedly.
 以上のように、本実施形態における電動塵芥収集車80においても、各動作の切換前後で油圧ポンプ61の吐出流量を減少および増加させたことにより、各動作の移り変わり時の押込シリンダ83および油圧モータ85の油圧変動を抑えることができ、簡単な方法で動作切換前後での衝撃音が大幅に緩和され、各動作への移り変わり時の騒音を効果的に低減させることができ、電気式塵芥収集車80の騒音低減効果をさらに増大させることができる。 As described above, also in the motor-driven dust collection vehicle 80 according to the present embodiment, the discharge flow rate of the hydraulic pump 61 is decreased and increased before and after the switching of each operation, whereby the pressing cylinder 83 and the hydraulic motor at the transition of each operation The hydraulic pressure fluctuation of 85 can be suppressed, the impact noise before and after the operation switching can be greatly reduced by a simple method, the noise at the transition to each operation can be effectively reduced, and the electric dust collection vehicle The noise reduction effect of 80 can be further increased.
 (その他の実施形態)
 本発明は、上記各実施形態について、以下のような構成としてもよい。
(Other embodiments)
The present invention may be configured as follows for each of the above embodiments.
 上記各実施形態では、油圧ポンプ61を縦置きにすることで空いた電装品収容箱50の下段に電気二重層キャパシタ51を並べたが、他の電気機器等を配置してもよい。さらに、電気二重層キャパシタ51は、電装品収容箱50内の下段以外に設けたり、作動油タンク62の近くに並べたりしてもよい。 In each of the above embodiments, the electric double layer capacitor 51 is arranged at the lower stage of the electrical component storage box 50 opened by vertically placing the hydraulic pump 61, but other electric devices and the like may be arranged. Furthermore, the electric double layer capacitor 51 may be provided other than in the lower part in the electrical component storage box 50, or may be arranged near the hydraulic oil tank 62.
 上記各実施形態では、蓄電装置を電気二重層キャパシタとしたが、これに限定されず、鉛蓄電池、リチウムイオン二次電池、ニッケル・水素蓄電池等でもよい。 In each of the above-described embodiments, the power storage device is an electric double layer capacitor. However, the present invention is not limited to this, and a lead storage battery, a lithium ion secondary battery, a nickel-hydrogen storage battery or the like may be used.
 上記各実施形態では、電力を供給する手段を発電機59としたが、外部電力などの電源としてもよい。また、上記各実施形態では、電動塵芥収集車1,80は、回生制動可能としているが、必ずしも回生制動は必要ではなく、その場合には、電気二重層キャパシタ51は、発電機59または外部電力により充電すればよい。 In the above embodiments, the power supply means is the generator 59, but may be a power supply such as external power. In each of the above embodiments, the electric dust collection vehicle 1, 80 is capable of regenerative braking, but regenerative braking is not always necessary. In that case, the electric double layer capacitor 51 can be used as the generator 59 or external power It is sufficient to charge the battery.
 上記各実施形態では、塵芥収集車を電動塵芥収集車1,80としているが、これに限定されず、油圧ポンプが、車両エンジン57に駆動される動力伝達装置(PTO)によって駆動される塵芥収集車においても、本発明が適用可能である。電動塵芥収集車でない一般の塵芥収集車では、油圧ポンプはPTOを介して車両エンジン57で直接駆動しているが、従来の定容量油圧ポンプでは、油圧ポンプが過負荷になると、車両エンジン57が停止する恐れがあるので、車両エンジン57を増速させる必要があった。しかし、この一般の塵芥収集車に本発明を適用することで、油圧ポンプが過負荷になると、吐出流量Qを滑らかに減少させることができるので、車両エンジンを増速させるなどの余分な操作は不要となる。また、各動作の終了前後での騒音も前述と同様に低減される。 In the above embodiments, the dust collection vehicle is the electric dust collection vehicle 1, 80. However, the present invention is not limited to this, and the dust collection is driven by the power transmission device (PTO) driven by the vehicle engine 57. The present invention is also applicable to a car. The hydraulic pump is directly driven by the vehicle engine 57 through the PTO in a general dust collection vehicle that is not an electric dust collection vehicle, but with the conventional fixed displacement hydraulic pump, when the hydraulic pump is overloaded, the vehicle engine 57 Since there is a risk of stopping, it was necessary to accelerate the vehicle engine 57. However, by applying the present invention to this general waste collection vehicle, the discharge flow rate Q can be smoothly reduced when the hydraulic pump is overloaded, so extra operations such as accelerating the vehicle engine are It becomes unnecessary. Further, the noise before and after the end of each operation is also reduced as described above.
 上記各実施形態では、油圧ポンプ61はピストンポンプとしているが、これに限定されず、縦置き可能で可変容量型の油圧ポンプであればよい。 In each of the above embodiments, the hydraulic pump 61 is a piston pump, but it is not limited to this, and it may be a variable displacement hydraulic pump that can be placed vertically.
 なお、以上の各実施形態は、本質的に好ましい例示であって、本発明、その適用物や用途の範囲を制限することを意図するものではない。 The above embodiments are essentially preferred examples, and are not intended to limit the scope of the present invention, its applications and uses.
 本発明の塵芥収集車は、塵芥投入箱に投入された塵芥を塵芥収容箱へ積み込む塵芥積込装置を備えた塵芥収集車として有用である。 The dust collection vehicle of the present invention is useful as a dust collection vehicle provided with a dust loading device for loading the dust introduced into the dust input box into the dust storage box.

Claims (5)

  1.  車体上に搭載され、後方開口部を有する塵芥収容箱と、
     前記塵芥収容箱の後方開口部に連設され、後方投入口が開口された塵芥投入箱と、
     前記塵芥投入箱に設けられ、油圧アクチュエータにより駆動される塵芥積込装置と、
     前記塵芥積込装置の油圧アクチュエータを動作させる作動油を供給する油圧ポンプであり、斜板を傾動させて吐出流量を変動させる斜板式容量可変型の油圧ポンプと、
     作動油により駆動されるポンプコントロールシリンダであり、伸縮により前記油圧ポンプの斜板の傾きを調整するポンプコントロールシリンダと、
     前記ポンプコントロールシリンダを動作させる作動油の流れを制御する電磁制御弁と、
     前記電磁制御弁を制御する制御装置と
    を有する塵芥収集車。
    A waste container box mounted on the vehicle body and having a rear opening;
    A waste input box connected to the rear opening of the waste storage box and having a rear insertion opening;
    A dust loading device provided in the dust input box and driven by a hydraulic actuator;
    A hydraulic pump supplying hydraulic fluid for operating a hydraulic actuator of the dust loading device, and a swash plate type variable displacement hydraulic pump in which a discharge flow rate is varied by tilting a swash plate;
    A pump control cylinder which is driven by hydraulic fluid and adjusts the inclination of the swash plate of the hydraulic pump by expansion and contraction;
    An electromagnetic control valve that controls the flow of hydraulic fluid that operates the pump control cylinder;
    And a control device for controlling the solenoid control valve.
  2.  前記油圧アクチュエータは、油圧シリンダであり、
     前記電磁制御弁は、前記油圧シリンダの伸縮動作開始時には前記油圧ポンプの吐出流量を設定量まで無段階的に増加させ、前記油圧シリンダの伸縮動作終了時には前記油圧ポンプの吐出流量を設定量から無段階的に減少させるように、前記ポンプコントロールシリンダを動作させる作動油の流れを制御するものである請求項1記載の塵芥収集車。
    The hydraulic actuator is a hydraulic cylinder,
    The solenoid control valve gradually increases the discharge flow rate of the hydraulic pump to a set amount at the start of the expansion and contraction operation of the hydraulic cylinder, and does not increase the discharge flow rate of the hydraulic pump from the set amount at the end of the expansion and contraction operation of the hydraulic cylinder The waste collection vehicle according to claim 1, wherein the flow of hydraulic fluid that operates the pump control cylinder is controlled to decrease stepwise.
  3.  前記油圧アクチュエータは、油圧シリンダであり、
     前記電磁制御弁は、前記ポンプコントロールシリンダを動作させる作動油の流れを制御することにより、前記油圧シリンダの伸縮速度を調整するものである請求項1または2に記載の塵芥収集車。
    The hydraulic actuator is a hydraulic cylinder,
    The dust collection vehicle according to claim 1 or 2, wherein the solenoid control valve adjusts the extension / contraction speed of the hydraulic cylinder by controlling the flow of hydraulic fluid that operates the pump control cylinder.
  4.  前記塵芥積込装置は、前記油圧アクチュエータとしての摺動シリンダの伸縮動作により上下方向に摺動自在な摺動板および前記摺動板の下端部に前記油圧アクチュエータとしての揺動シリンダの伸縮動作により車体前後方向に揺動自在な圧縮板を備え、前記摺動シリンダおよび揺動シリンダの伸縮動作により摺動板と圧縮板とが反転、下降、圧縮および上昇を1サイクルとして作動することで、前記後方投入口を通じて前記塵芥投入箱に投入された塵芥を、前記塵芥収容箱に積み込むものである請求項1記載の塵芥収集車。 The dust loading device includes a sliding plate slidable in the vertical direction by the expansion and contraction operation of the sliding cylinder as the hydraulic actuator, and the expansion and contraction operation of a rocking cylinder as the hydraulic actuator at the lower end of the sliding plate. The compressor includes a compression plate swingable in the front-rear direction of the vehicle body, and the sliding plate and the compression plate operate as one cycle of inversion, lowering, compression and lifting by the expansion and contraction operation of the sliding cylinder and the oscillating cylinder. The refuse collection vehicle according to claim 1, wherein the refuse introduced into the refuse insertion box through the rear insertion port is loaded into the refuse storage box.
  5.  前記塵芥積込装置は、中間部が前記塵芥投入箱の側壁面に軸支されて一端側を前後方向に揺動させる押込板と、前記押込板の他端にロッド先端が回転自在に支持されて押込板を作動させる前記油圧アクチュエータとしての押込シリンダと、前記押込板の下方に基端を支点に回転可能な回転板と、前記回転板の基端に減速機を介して連結され、回転板を回転作動させる前記油圧アクチュエータとしての油圧モータとを備え、前記押込板と回転板との協調作動によって、前記後方投入口を通じて前記塵芥投入箱に投入された塵芥を圧縮して前記後方開口部から前記塵芥収容箱に積み込むものである請求項1記載の塵芥収集車。 In the dust loading device, the middle portion is supported by the side wall surface of the dust input box, and the pressing plate swings one end in the back and forth direction, and the rod end is rotatably supported by the other end of the pressing plate A push cylinder as the hydraulic actuator for operating the push plate, a rotary plate rotatable below the push plate with a base end as a fulcrum, and a base end of the rotary plate connected via a reduction gear, And the hydraulic motor as the hydraulic actuator for rotating and operating, the cooperative operation of the pushing plate and the rotary plate compresses the dust introduced into the dust input box through the rear insertion port, from the rear opening The refuse collection vehicle according to claim 1, which is to be loaded into the refuse storage box.
PCT/JP2011/066073 2011-07-14 2011-07-14 Refuse collection vehicle WO2013008331A1 (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104747543A (en) * 2015-04-14 2015-07-01 深圳东风汽车有限公司 Double-acting division device for oil cylinder terminal
EP3473482A1 (en) * 2017-10-18 2019-04-24 Terberg Machines B.V. Loading system having an energy module, refuse truck with such a system and implementing method

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH09177704A (en) * 1995-12-25 1997-07-11 Toyota Autom Loom Works Ltd Dust collecting vehicle
JPH11351203A (en) * 1998-06-12 1999-12-24 Uchida Hydraulics Co Ltd Hydraulic drive circuit device for working vehicle

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH09177704A (en) * 1995-12-25 1997-07-11 Toyota Autom Loom Works Ltd Dust collecting vehicle
JPH11351203A (en) * 1998-06-12 1999-12-24 Uchida Hydraulics Co Ltd Hydraulic drive circuit device for working vehicle

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104747543A (en) * 2015-04-14 2015-07-01 深圳东风汽车有限公司 Double-acting division device for oil cylinder terminal
CN104747543B (en) * 2015-04-14 2017-01-25 深圳东风汽车有限公司 Double-acting division device for oil cylinder terminal
EP3473482A1 (en) * 2017-10-18 2019-04-24 Terberg Machines B.V. Loading system having an energy module, refuse truck with such a system and implementing method
NL2019751B1 (en) * 2017-10-18 2019-04-25 Terberg Machines LOADING SYSTEM PROVIDED FOR AN ENERGY MODULE, WASTE CAR PROVIDED THEREOF AND METHOD THEREFOR

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