JP2003072903A - Garbage pushing controller for garbage collection vehicle - Google Patents
Garbage pushing controller for garbage collection vehicleInfo
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- JP2003072903A JP2003072903A JP2001269044A JP2001269044A JP2003072903A JP 2003072903 A JP2003072903 A JP 2003072903A JP 2001269044 A JP2001269044 A JP 2001269044A JP 2001269044 A JP2001269044 A JP 2001269044A JP 2003072903 A JP2003072903 A JP 2003072903A
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- dust
- garbage
- switch
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- pressure
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Abstract
Description
【発明の詳細な説明】
【0001】
【発明の属する技術分野】本発明は塵芥収集車の塵芥押
込制御装置に係り、特に、排出板を前方へ移動させる塵
芥の押込み動作を終始一貫して円滑に行えるようにする
対策に関する。
【0002】
【従来の技術】従来より、例えば特開平2−11750
2号公報に開示される如く、車体上に塵芥収容箱と、こ
の塵芥収容箱に塵芥詰込口を介して連通する塵芥投入箱
とを連設し、塵芥投入箱内に塵芥投入口から投入された
塵芥を塵芥詰込口を介して塵芥収容箱の塵芥収容空間に
押込む塵芥押込装置を設ける一方、塵芥収容箱内にその
内部空間を塵芥が押込まれる塵芥収容空間とその前方の
空間とに区画する車軸方向に移動自在な排出板を設け、
多段式の排出シリンダで排出板を車軸方向に移動させる
ことにより塵芥収容空間の容積を増減調節させるように
構成した塵芥収集車は知られている。
【0003】そして、このような塵芥収集車には塵芥押
込制御装置が設けられており、この塵芥押込制御装置
は、塵芥収容箱への塵芥押込作業時、排出シリンダの背
圧側油室を常時高圧に維持する一方、塵芥の押込みに伴
ない塵芥押込装置に作用する圧力が所定値以上に達する
と排出シリンダの背圧側油室を一定時間の間オイルリザ
ーバに連通させるよう電磁式切換弁を切換えて、排出板
を塵芥の押込みに応じて自動的に奥方(車体前方)に移
動させて塵芥収容空間の容積を拡大させることにより、
塵芥を圧縮しながら塵芥詰込口を介して塵芥収容空間に
収容させるようにしている。
【0004】
【発明が解決しようとする課題】ところが、上記従来の
塵芥収集車の塵芥押込制御装置にあっては、塵芥収容箱
への塵芥の押込作業時に排出シリンダの各段が段階的に
収縮動作することになるが、排出シリンダの最終収縮段
では、その収縮動作が円滑に行われないことがある。こ
れは、排出シリンダの背圧側油室の油圧が押込シリンダ
の背圧側油室の油圧よりも低くなるからであり、これに
よって、排出シリンダの最終収縮段での収縮動作が円滑
に行われず、排出板を前方へ移動させる塵芥の押込み動
作を終始一貫して円滑に行うことができないことにな
る。
【0005】本発明は、かかる点に鑑みてなされたもの
であり、その目的とするところは、塵芥の押込み動作を
終始一貫して円滑に行うことができる塵芥収集車の塵芥
押込制御装置を提供することにある。
【0006】
【課題を解決するための手段】上記目的を達成するた
め、本発明が講じた解決手段は、塵芥収集車の塵芥押込
制御装置として、車体上に搭載され、後方に塵芥詰込口
を有する塵芥収容箱と、この塵芥収容箱の塵芥詰込口に
傾動自在に連設される塵芥投入箱と、この塵芥投入箱の
内部に装備され、塵芥を上記塵芥詰込口を介して上記塵
芥収容箱に押し込む塵芥押込装置と、上記塵芥収容箱の
内部に前方に移動自在に設けられ、塵芥収容箱の内部空
間を上記塵芥押込装置により塵芥が押し込まれる塵芥収
容空間とその前方の空間とに区画する排出板と、この排
出板を収縮時に前方に移動させて塵芥収容空間の容積を
変化させる排出シリンダと、上記排出シリンダの油圧回
路に設けられ、排出シリンダの背圧側油室がオイルリザ
ーバに対し個々の抵抗を介して連通される互いに抵抗値
の異なる高抵抗手段および低抵抗手段と、上記排出シリ
ンダの背圧側油室を低抵抗手段に対する連通位置と遮断
位置とに切り換える電磁式切換弁と、この電磁式切換弁
の下流側に設けられ、排出シリンダの背圧側油室の油圧
が塵芥押込装置に作用する圧力よりも高いときに排出シ
リンダの背圧側油室をオイルリザーバに対し高抵抗手段
または低抵抗手段を介して連通させるように上記電磁切
換弁を切り換える一方、排出シリンダの背圧側油室の油
圧が塵芥押込装置に作用する圧力よりも低いときに上記
電磁切換弁を低抵抗手段に対する遮断位置に切り換える
とともに塵芥押込装置に作用する圧力が所定値以上に達
した際に上記排出シリンダの背圧側油室を瞬時のみオイ
ルリザーバに対し連通させるように制御する切換制御手
段とを備える構成としたものである。
【0007】この特定事項により、生ゴミや段ボールな
どの通常の塵芥を塵芥収容箱に押込む場合、排出シリン
ダの収縮初期において背圧側油室の油圧が塵芥押込装置
に作用する圧力よりも高くなっている状態では、排出シ
リンダの背圧側油室をオイルリザーバに対し高抵抗手段
を介して連通させるように電磁切換弁を低抵抗手段に対
する遮断位置に切り換えておくことで、排出板が塵芥の
押込みに応じて自動的に奥方(車体前方)に移動して塵
芥収容空間の容積が拡大され、生ゴミや段ボールなどの
通常の塵芥が圧縮されながら塵芥詰込口を介して塵芥収
容空間に収容される。
【0008】また、木製品などの硬い塵芥を塵芥収容箱
に押込む場合、排出シリンダの収縮初期において背圧側
油室の油圧が塵芥押込装置に作用する圧力よりも高くな
っている状態では、排出シリンダの背圧側油室をオイル
リザーバに対し低抵抗手段を介して連通させるように電
磁切換弁を連通位置に切り換えておくことで、排出板が
硬い塵芥の押込みに応じて自動的に奥方に移動して塵芥
収容空間の容積が拡大され、硬い塵芥が圧縮されながら
塵芥詰込口を介して塵芥収容空間に収容される。このた
め、木製品などの硬い塵芥の押込み動作時における塵芥
押込装置(押込板)の破損が確実に防止される。
【0009】一方、生ゴミや段ボールなどの通常の塵
芥、および木製品などの硬い塵芥を塵芥収容箱に押込む
場合、排出シリンダの収縮終期において背圧側油室の油
圧が塵芥押込装置に作用する圧力よりも低くなっている
状態では、排出シリンダの背圧側油室を低抵抗手段に対
して遮断するように電磁切換弁を遮断位置に切り換える
とともに、塵芥押込装置に作用する圧力が所定値以上に
達した際に上記排出シリンダの背圧側油室を瞬時のみオ
イルリザーバに対し連通させるように制御することで、
排出板が塵芥の押込みに応じて自動的に奥方に移動して
塵芥収容空間の容積が拡大され、生ゴミや段ボールなど
の通常の塵芥や木製品などの硬い塵芥が圧縮されながら
塵芥詰込口を介して塵芥収容空間に収容される。
【0010】
【発明の実施の形態】以下、本発明の実施例について、
図面に基づき説明する。
【0011】図1において、塵芥収集車の車体上には、
車体後方側に塵芥を詰込むための塵芥詰込口3が開口さ
れてなる塵芥収容箱1が搭載されており、さらに、その
塵芥詰込口3上端に、枢軸4によって塵芥投入箱2が傾
動自在に連設されている。
【0012】該塵芥投入箱2は、その車体前方側が開放
されて塵芥収容箱1の塵芥詰込口3に連通されるととも
に、背面下方に塵芥を投入する投入口5が開口され、そ
の下部に塵芥の貯留室6が形成されており、この塵芥投
入箱2内には、塵芥を圧縮し、押し潰して塵芥収容箱1
内に押込む塵芥押込装置Aが装備されている。
【0013】この塵芥押込装置Aは、塵芥投入箱2の両
側壁に沿って敷設され、車体の後方下部に向って傾斜す
る溝形鋼よりなる案内溝部材7を備えており、該案内溝
部材7の上端部に上記枢軸4が枢支されている。一方、
塵芥投入箱2内には、その全幅に亘って形成された昇降
板8が収納されていて、この昇降板8の上下には、上記
案内溝部材7の内壁に沿って転動自在に嵌合される案内
ローラ9が軸着されている(図中破線で示す部位)。ま
た、昇降板8の背面上部には、ブラケットを介して枢軸
16が軸支されており、この枢軸16は上記案内溝部材
7背面に沿うとともに、昇降板8の摺動距離に合致する
ように塵芥投入箱2の側壁に形成された切欠10を越え
て塵芥投入箱2内側より外側に突出するようになされて
いる。
【0014】そして、図中破線で示すごとく、外側に突
出した枢軸16と塵芥投入箱2の下部外側間には、一対
の昇降シリンダ11が案内溝部材7の傾斜方向に沿って
設けられていて、この昇降シリンダ11の伸縮作動によ
り、上記昇降板8を案内溝部材7に沿って往復動させる
ようになされている。
【0015】また、上記昇降板8の下端には、塵芥投入
箱2の幅方向全体に亘って延設された押込板12が前後
に揺動自在に軸支されるとともに、該押込板12の背面
突出した支持片14と上記昇降シリンダ11先端の枢軸
16との間には一対の押込シリンダ15が連結されてい
て、該押込シリンダ15の伸縮作動により、押込板12
をその軸支部13の回りに前後に揺動させるようになさ
れている。
【0016】上記塵芥収容箱1は、その横断面全体に亘
って設けられた排出板17によって、上記塵芥押込装置
Aから塵芥詰込口3を介して押込まれた塵芥を収容する
塵芥収容空間1aとその奥方(車体前方)の奧方空間1
bとに区画されており、該奥方空間1bの下部には、排
出板17を車軸方向に移動させるための排出シリンダ1
8が設けられている。該排出シリンダ18は、基部18
aと、該基部18aに対して伸縮自在な第1ピストン1
8bと、該第1ピストン18bに対して伸縮自在な第2
ピストン18cと、該第2ピストン18cに対して伸縮
自在な第3ピストン18dとからなる3段式シリンダで
ある。そして、上記基部18aの基端は排出板17の下
方に設けられた支持部材21により回動自在に軸支さ
れ、上記第3ピストン18dの先端は奥方空間1bの最
奥部に取付けられた軸部材22により回動自在に軸支さ
れており、この排出シリンダ18が伸長したときには排
出板17を塵芥収容箱1の塵芥詰込口3に近接させて、
塵芥収容空間1aの容積を最小にする一方、排出シリン
ダ18が縮退することにより、塵芥収容空間1aの容積
を増大変更するようになされている。
【0017】次に、上記各シリンダ11,15,18の
油圧回路について説明する。
【0018】図2は油圧回路の配管系統を示し、Pは油
圧ポンプ、Tはオイルリザーバ、V1は上記昇降シリン
ダ11,11を作動させるための第1切換弁、V2は上
記押込シリンダ15,15を作動させるための第2切換
弁、V3は排出シリンダ18を作動させるための第3切
換弁であって、上記第1切換弁V1はソレノイドSOL
c,SOLdを、第2切換弁V2はソレノイドSOL
e,SOLfを、第3切換弁V3はソレノイドSOL
g,SOLhをそれぞれ有している。そして、上記第1
および第2切換弁V1,V2は油圧ポンプPに対して直
列に接続され、第2および第3切換弁V2,V3は油圧
ポンプPに対して並列に接続されている。
【0019】また、PSは上記押込シリンダ15のピス
トン背圧側油室に連通する回路に接続された圧力スイッ
チ、RV1は押込シリンダ15のピストン背圧側油室に
作用する圧油が所定圧以上に達するとその圧油をオイル
リザーバTに開放する高圧リリーフ弁、RV2は排出シ
リンダ18のピストン背圧側油室に作用する圧力が所定
圧力以上(例えば17.9hPa以上)に達するとその
圧油をオイルリザーバTに開放する高抵抗手段としての
高圧リリーフ弁である。
【0020】そして、上記排出シリンダ18の第3ピス
トン18d先端および連結部材23を介して排出シリン
ダ18のピストン背圧側油室に接続された管路は、通常
その管路からの圧油を高圧リリーフ弁RV3側に流す第
1位置(図2では左位置)に付勢された電磁式切換弁と
しての第4切換弁V4、並びに絞り19および通常その
第4切換弁V4からの圧油の流れを阻止する中正位置
(図2では右位置)に付勢された切換制御手段としての
第5切換弁V5を介してオイルリザーバTに接続されて
いる。上記第4切換弁V4はソレノイドSOLnを、第
5切換弁V5はソレノイドSOLmをそれぞれ有してい
る。また、上記排出シリンダ18のピストン背圧側油室
に接続された管路は、ソレノイドSOLnの励磁により
第4切換弁V4が第2位置(図2では右位置)に切換わ
り、かつソレノイドSOLmの励磁により第5切換弁V
5が連通位置(図2では左位置)に切換わったときに、
第4切換弁V4および第5切換弁V5を介してオイルリ
ザーバTに連通するようになっている。上記高圧リリー
フ弁RV3(低抵抗手段)は、排出シリンダ18のピス
トン背圧側油室に作用する圧力が上記高圧リリーフ弁R
V2の開放圧力よりも低い所定圧力(例えば7.1hP
a)以上に達すると、その圧油をオイルリザーバTに戻
すように開放する。
【0021】次に、電気回路について図3に基づき説明
する。
【0022】図3において、32は電源供給ライン、3
3はアースラインであって、この電源供給ライン32と
アースライン33とに跨って、上記塵芥収集車の各機器
の作動を制御するための回路が設けられている。図中、
30aは上記塵芥押込装置Aに塵芥を押込む動作を行わ
せるための押込制御回路であって、この押込制御回路3
0aには、押込動作を開始させる押込スイッチSW3
と、左右の停止スイッチSW4,SW15のb接点と、
第1リレーコイルR1とが直列に接続されているととも
に、該第1リレーコイルR1のa接点が上記電源供給ラ
イン32に設けられている。そして、押込制御回路30
aの上記押込スイッチSW3と停止スイッチSW15と
の間から分岐する分岐路30a1が設けられていて、該
分岐路30a1には、上記昇降板8の上限位置を検出す
る上限スイッチLS1のb接点と、後述する第5リレー
コイルR5のb接点と、塵芥押込装置Aを連続して動作
させるか1サイクルだけ動作させるかを切換える切換ス
イッチSW16(連動側端子が通電側となっている)と
が並列に接続されており、その端部は第1リレースイッ
チR1に対して押込スイッチSW3とは逆の端子側に接
続されている。
【0023】30bは反転制御回路であって、この反転
制御回路30bは、上記上限スイッチLS1のa接点と
第3リレーコイルR3のb接点と第2リレーコイルR2
とが直列に接続されると共に、第2リレースイッチR2
のa接点が上限スイッチLS1と並列に接続されて成
り、昇降板4が上昇限界位置まで移動すると、第2切換
弁V4のソレノイドSOLfが通電されて(回路は省略
する)、第2切換弁V2が切換わり押込板12が反転す
るようにしている。
【0024】30dは押潰し制御回路であって、この押
潰し制御回路30dは、押込板12の後方揺動限界位置
を検出する後方スイッチLS3のa接点と後述の第4リ
レーコイルR4のb接点と第3リレーコイルR3とが直
列に接続され、第3リレースイッチR3のa接点が上記
後方スイッチLS3と並列に接続されると共に、第2タ
イマT2が第4リレースイッチR4及び第3リレーコイ
ルR3と並列に接続され、該第2タイマT2と並列に第
2限時リレーコイルX2と第2タイマスイッチT2の限
時動作のa接点との直列回路が接続されて構成されてい
る。また、31dは押潰し駆動回路であって、該押潰し
駆動回路31dには、第3リレースイッチR3のa接点
と第1切換弁V1のソレノイドSOLdとが直列に接続
されている。
【0025】すなわち、上記反転制御回路30bの制御
により押込板12が反転し、その限界位置に至ると後方
スイッチLS3が作動するので、上記押潰し制御回路3
0dが通電状態となり、第3リレーR3が自己保持され
ると同時に、反転制御回路30bにおいて、第3リレー
スイッチR3のb接点を開いて反転制御回路30bの通
電を遮断する。この結果、第2切換弁V2を中正位置に
戻すと同時に、押潰し駆動回路31dにおいてソレノイ
ドSOLdに通電し、第1切換弁V1を第2位置(図2
では右位置)に切換えて昇降板8を下降させて、それに
連結される押込板12を水平位置に保持したまま下方の
塵芥を押し潰すように構成されている。
【0026】30eは圧縮制御回路であって、この圧縮
制御回路30eは、下限スイッチLS2のa接点と第5
リレースイッチR5のb接点と第4リレーコイルR4と
が直列に接続されると共に、第4リレースイッチR4の
a接点と第2限時リレースイッチX2のa接点とがそれ
ぞれ下限スイッチLS2のa接点と並列に接続され、第
1タイマT1が第5リレースイッチR5及び第4リレー
コイルR4に並列に接続され、該第1タイマT1と並列
に第1限時リレーコイルX1と第1タイマスイッチT1
の限時動作のa接点との直列回路が接続されて構成され
ている。一方、31eは圧縮駆動回路であって、該圧縮
駆動回路31eには、第4リレースイッチR4のa接点
と上記第2切換弁V2のソレノイドSOLeとが直列に
接続されている。
【0027】すなわち、上記押潰し制御回路30dの制
御により押込板12が下降して、下降限界位置に達する
と、下限スイッチLS2が作動してそのa接点が閉じ、
第4リレーコイルR4をそのa接点を介して自己保持す
ると同時に、押潰し回路30dの第4リレースイッチR
4のb接点を開いて、第3リレーコイルR3への通電を
遮断する。この結果、第1切換弁V1が中正位置に戻さ
れるとともに、圧縮駆動回路31eのソレノイドeに通
電し、押込シリンダ15を伸長させて、押込板12を軸
支部13回りに図1の時計方向に揺動させ、前行程で一
次的に押し潰された塵芥を押込板12と塵芥投入箱2の
底面の平坦面との間で二次的に圧縮するようになされて
いる。
【0028】30cは押込制御回路であって、この押込
制御回路30cには、押込板12の前方揺動限界位置を
検出する前方スイッチLS4のa接点と、第2リレース
イッチR2のb接点と、第3リレースイッチのb接点
と、第5リレーコイルR5とが直列に接続されると共
に、第5リレースイッチR5のa接点と第1限時リレー
スイッチX1のa接点とがそれぞれ前方スイッチLS4
のa接点と並列に接続されており、さらに、上記下限ス
イッチLS2のb接点と第4リレースイッチR4のb接
点との直列回路が上記前方スイッチLS4のa接点と並
列に接続されている。
【0029】一方、31cは押込駆動回路であって、該
押込駆動回路31cには、第5リレースイッチR5のa
接点と第1切換弁V1のソレノイドSOLcとが直列に
接続されているとともに、第5リレースイッチR5のa
接点〜ソレノイドSOLc間と上記圧縮駆動回路31e
の第4リレースイッチR4〜ソレノイドSOLe間と
は、直列に配置された後述の第14リレースイッチR1
4のa接点と第5リレースイッチR5のb接点とを介し
て接続されている。
【0030】すなわち、上記圧縮制御回路30eの制御
により押込板12が前方に揺動して前方揺動限界位置に
達すると、前方スイッチLS4が作動し、第5リレーコ
イルR5が通電状態に自己保持されると同時に、上記圧
縮制御回路30eにおいて第4リレーコイルR4への通
電を遮断する。そして、第2切換弁V2を中正位置に戻
すととともに、第1切換弁V1を図中の左方位置に切換
えて、昇降シリンダ11を伸長させ、押込板12を垂直
状態に保持したままで昇降板8を上昇させて、前行程で
圧縮した塵芥を塵芥詰込口3を介して塵芥収容箱1に押
込むようになされている。
【0031】ここで、本発明の特徴部分について説明す
る。
【0032】図3において、30m,31nはそれぞれ
自動後退制御回路であって、一方の自動後退制御回路3
0mには上記圧力スイッチPSのa接点と第14リレー
コイルR14とが直列に接続されているとともに、他方
の自動後退制御回路31nには後述の第20リレーコイ
ルR20のa接点と第5切換弁V5のソレノイドSOL
nとが直列に接続されている。また、30nは自動後退
切換制御回路であって、この自動後退切換制御回路30
nには、自動後退切換スイッチ37と第20リレーコイ
ルR20とが直列に接続されている。さらに、31mは
自動後退駆動回路であって、該自動後退駆動回路31m
には、上記第5リレースイッチR5のa接点と第20リ
レーコイルR20のb接点と第14リレーコイルR14
のa接点と後述の第3タイマスイッチT3のb接点と第
4切換弁V4のソレノイドSOLmとが直列に接続され
ている。そして、上記自動後退制御回路30mの端部
は、上記反転制御回路30bの端部に接続されている。
【0033】すなわち、生ゴミや段ボールなどの通常の
塵芥を塵芥押込装置Aによって押込む場合、自動後退切
換制御回路30nの自動後退切換スイッチ37をオン状
態に切り換えて、自動後退制御回路31nの第4切換弁
V4のソレノイドSOLnに通電して第4切換弁V4を
第2位置(図2では右位置)に切換えることにより、排
出シリンダ18のピストン背圧側油室の管路からの圧油
を絞り19側(第5切換弁V5側)に流す。このとき、
自動後退駆動回路31mにおいて第5切換弁V5のソレ
ノイドSOLmへの通電が遮断されて第5切換弁V5が
通常位置(中正位置)に復帰しているので、排出シリン
ダ18の背圧側油室の圧油が高圧リリーフ弁RV2に流
れ、この高圧リリーフ弁RV2により排出シリンダ18
の背圧が高圧状態(17.9hPa程度)に維持され
る。この結果、塵芥押込装置Aによる生ゴミや段ボール
などの通常の塵芥の押込に応じて排出板17が開口部3
の奥方に自動的に後退し、塵芥収容室1aの容積を拡大
していくようになされている。排出シリンダ18のピス
トン背圧側油室の油圧が押込シリンダ15のピストン背
圧側油室の油圧よりも高くなっている。
【0034】一方、木製品などの硬い塵芥を塵芥押込装
置Aによって押込む場合、上記自動後退切換スイッチ3
7をオフ状態に切り換えて、第20リレーコイルR20
を消磁し、自動後退制御回路31nの第4切換弁V4の
ソレノイドSOLnへの通電を遮断して第4切換弁V4
が第1位置(図2では左位置)に復帰するので、排出シ
リンダ18の背圧側油室の圧油が絞り20を介して高圧
リリーフ弁RV3に流れ、この高圧リリーフ弁RV3に
より排出シリンダ18の背圧が低圧状態(7.1hPa
程度)に維持される。この結果、塵芥押込装置Aによる
木製品などの硬い塵芥の押込に応じて排出板17が開口
部3の奥方に自動的に後退し、塵芥収容室1aの容積を
拡大していくようになされている。この場合も、排出シ
リンダ18のピストン背圧側油室の油圧が押込シリンダ
15のピストン背圧側油室の油圧よりも高くなってい
る。
【0035】更に、上記押込制御回路30cの制御によ
る塵芥の押込行程中において、排出シリンダ18のピス
トン背圧側油室の油圧が押込シリンダ15のピストン背
圧側油室の油圧よりも低くなって、排出シリンダ18の
収縮動作が円滑に行えない状態になると、自動後退切換
制御回路30nの自動後退切換スイッチ37をオン状態
に切り換え、自動後退制御回路31nの第4切換弁V4
のソレノイドSOLnに通電して第4切換弁V4を第2
位置(図2では右位置)に切換えることにより、排出シ
リンダ18のピストン背圧側油室の管路からの圧油を絞
り19側(第5切換弁V5側)に流す。このとき、自動
後退駆動回路31mの第5切換弁V5のソレノイドSO
Lmが通電されて第5切換弁V5が連通位置(図2では
左位置)に切り換わると同時に、第3タイマスイッチT
3に通電する。この結果、排出シリンダ18の背圧側油
室がオイルリザーバTに連通状態となり、絞り19を介
して圧油がオイルリザーバTに流れ、排出シリンダ18
つまり上記排出板17の塵芥押込装置Aの塵芥押込に応
じた塵芥収容箱1奥方への自動後退が可能になって、塵
芥収容箱1の塵芥収容空間1aの容積が拡大される。そ
して、第3タイマスイッチT3の設定時間(例えば1秒
間程度の瞬時)が経過すると、第3タイマスイッチT3
のb接点の開作動に応じて第5切換弁V5のソレノイド
SOLmの通電が遮断され、第5切換弁V5は通常位置
(中正位置)に復帰するので、排出シリンダ18の背圧
側が高圧状態に保持される。その後、圧力スイッチPS
が所定値以下を検出して一旦そのa接点が開かれた後ふ
たたび圧力スイッチPSが作動するまでこの状態が維持
される。つまり、圧力スイッチPSが所定値(16.3
hPa)以上の圧力を検出する毎に1秒間のみ排出シリ
ンダ18のピストン背圧側油室をオイルリザーバTに連
通し、排出板17を開口部3から奥方に自動後退させ
て、塵芥収容室1aの容積を徐々に拡大させ、ほぼ一定
の圧力で塵芥を収容していくようになされている。
【0036】この場合、自動後退切換スイッチ37のオ
ン状態またはオフ状態での作用により、第5切換弁V5
を連通位置または中正位置に切り換えるよう制御してい
る。
【0037】なお、図3において、31hは排出シリン
ダ18を開口部3から奥方に後退させるための後退駆動
回路、31gは排出シリンダ18を塵芥詰込口3側に前
進させるための前進駆動回路であって、手動スイッチS
W10の切換により、第3切換弁V3のソレノイドSO
Lh又はソレノイドSOLgを交互に通電して、排出シ
リンダ18を前進,後退させるようにしている。ここ
で、SW1は、塵芥押込作業或いは塵芥排出作業を選択
する選択スイッチである。
【0038】したがって、上記実施形態では、生ゴミや
段ボールなどの通常の塵芥を塵芥収容箱1に押込む場
合、排出シリンダ18の収縮初期においてピストン背圧
側油室の油圧が押込シリンダ15のピストン背圧側油室
の油圧よりも高くなっている状態では、切換スイッチ3
5をオフ状態にし、自動後退制御回路30mへの通電を
遮断させて第14リレーコイルR14の通電を遮断する
と同時に、自動後退駆動回路31mにおいて第5切換弁
V5のソレノイドSOLmへの通電を遮断させて第5切
換弁V5を通常位置に復帰しておくことで、排出シリン
ダ18の背圧側に連通する管路内の油圧が第5切換弁V
5の設定圧(16.3hPa)以上に達しても第5切換
弁V5が連通位置に切り換わらないように中正位置に位
置付けられるように制御され、排出シリンダ18の背圧
側油室の圧油が高圧リリーフ弁RV2に流れ、この高圧
リリーフ弁RV2により排出シリンダ18の背圧が高圧
状態(17.9hPa程度)に維持される。この結果、
塵芥押込装置Aによる塵芥押込に応じて排出板17が開
口部3の奥方に自動的に後退し、塵芥収容室1aの容積
が拡大され、生ゴミや段ボールなどの通常の塵芥を排出
板17に対し圧縮しながら塵芥収容空間1aに収容する
ことができる。
【0039】また、木製品などの硬い塵芥を塵芥収容箱
1に押込む場合、排出シリンダ18の収縮初期において
ピストン背圧側油室の油圧が押込シリンダ15のピスト
ン背圧側油室の油圧よりも高くなっている状態では、排
出シリンダ18のピストン背圧側油室がオイルリザーバ
Tに絞り20および小さい設定圧(7.1hPa)の第
3高圧リリーフ弁RV3を介して連通されるように、自
動後退切換スイッチ37をオフ状態にして第20リレー
コイルR20を消磁し、自動後退駆動回路31mの第5
切換弁V5のソレノイドSOLmへの通電を遮断させて
第5切換弁V5を通常位置(中正位置)に復帰させると
共に、自動後退制御回路31nの第4切換弁V4のソレ
ノイドSOLnへの通電を遮断させて第4切換弁V4を
第1位置(図2では左位置)に復帰させておくことで、
排出シリンダ18の背圧側に連通する管路内の油圧が第
3高圧リリーフ弁RV3の設定圧(7.1hPa)以上
に達すると、排出シリンダ18の背圧側油室内の圧油が
絞り20および第3高圧リリーフ弁RV3を介してオイ
ルリザーバTに戻され、低圧状態に保持されることにな
る。これによって、木製品などの硬い塵芥を排出板17
に対し圧縮しながら塵芥収容空間1aに収容することが
できるとともに、塵芥押込装置Aの押込み動作時に押込
板12の破損を確実に防止することができる。
【0040】一方、生ゴミや段ボールなどの通常の塵
芥、および木製品などの硬い塵芥を塵芥収容箱1に押込
む場合、排出シリンダ18の収縮終期においてピストン
背圧側油室の油圧が押込シリンダ15のピストン背圧側
油室の油圧よりも低くなっている状態では、排出シリン
ダ18のピストン背圧側油室がオイルリザーバTに絞り
19および設定圧(16.3hPa)で開放する第5切
換弁V5を介して連通されるように、自動後退切換制御
回路30nの自動後退切換スイッチ37をオン状態にし
て自動後退制御回路31nの第4切換弁V4のソレノイ
ドSOLnに通電して第4切換弁V4を第2位置(図2
では右位置)に切換えておくとともに、第14リレーコ
イルR14を励磁して自動後退駆動回路31mの第5切
換弁V5のソレノイドSOLmに通電して第5切換弁V
5を連通位置(図2では左位置)に切換え可能にしてお
くことで、圧力スイッチPSの検出圧が所定値(16.
3hPa)に達すると、自動後退制御回路30mの圧力
スイッチPSのa接点が閉じて第14リレーコイルR1
4を通電状態にし、自動後退駆動回路31mの第5切換
弁V5のソレノイドSOLmを通電して第5切換弁V5
を連通位置(図2では左位置)に切り換えると同時に、
第3タイマスイッチT3に通電し、この第3タイマスイ
ッチT3の設定時間(例えば1秒間程度の瞬時)が経過
すると、第3タイマスイッチT3のb接点の開作動に応
じて第5切換弁V5のソレノイドSOLmの通電を遮断
し、第5切換弁V5を通常位置(中正位置)に復帰させ
て、排出シリンダ18の背圧側を高圧状態に保持するよ
うにしている。これにより、圧力スイッチPSが16.
3hPa以上の圧力を検出する毎に1秒間のみ排出シリ
ンダ18の背圧側油室をオイルリザーバTに連通させる
連通位置に瞬時のみ第5切換弁V5が位置付けられるよ
うに制御されるので、排出板17が塵芥の押込みに応じ
て自動的に奥方に移動して塵芥収容空間1aの容積が拡
大され、生ゴミや段ボールなどの通常の塵芥や木製品な
どの硬い塵芥を圧縮させながら塵芥詰込口3を介して塵
芥収容空間1aに収容することができる。
【0041】これによって、排出シリンダ18のピスト
ン背圧側油室の油圧が押込シリンダ15のピストン背圧
側油室の油圧よりも低くなっている状態、つまり排出シ
リンダ18の最終収縮段(基部18a)での収縮動作が
円滑に行われることになり、排出板17を前方へ移動さ
せる塵芥の押込み動作を終始一貫して円滑に行うことが
できる。
【0042】なお、上記実施形態では、自動後退切換ス
イッチ37のオン状態またはオフ状態への切換操作を手
動により行うようにしたが、自動後退切換スイッチが塵
芥の種類に応じて自動的に切換操作されるようにしても
よいのはもちろんである。
【0043】
【発明の効果】以上の如く、本発明における塵芥収集車
の塵芥押込制御装置によれば、排出シリンダの収縮初期
において背圧側油室の油圧が塵芥押込装置に作用する圧
力よりも高くなっている状態での電磁切換弁の切換えに
より生ゴミや段ボールなどの通常の塵芥と木製品などの
硬い塵芥との塵芥収容箱への押込み動作を、塵芥押込装
置に破損を与えることなく円滑に行うことができる。そ
して、排出シリンダの収縮初期において背圧側油室の油
圧が塵芥押込装置に作用する圧力よりも低くなっている
状態での電磁切換弁の遮断位置への切換えと、塵芥押込
装置に作用する圧力が所定値以上に達した際に排出シリ
ンダの背圧側油室を瞬時のみオイルリザーバに対し連通
させる制御とでもって、排出板を塵芥の押込みに応じて
自動的に奥方に移動させて、生ゴミや段ボールなどの通
常の塵芥や木製品などの硬い塵芥を圧縮させながら塵芥
収容空間に収容することができる。この結果、排出板を
前方へ移動させる塵芥の押込み動作を終始一貫して円滑
に行うことができる。Description: BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a
In particular, dust that moves the discharge plate forward
Ensure that the garbage pushing operation can be performed consistently and smoothly
About measures. 2. Description of the Related Art Conventionally, for example, Japanese Unexamined Patent Publication No.
As disclosed in Japanese Patent Publication No. 2, a garbage storage box is mounted on the vehicle body.
Trash box that communicates with the garbage storage box via the trash can
And was inserted into the garbage input box from the garbage input port.
Put the trash in the trash storage space of the trash storage box through the trash filling port
While providing a dust pushing device, the dust
The garbage accommodating space into which garbage is pushed
Provide a discharge plate that is movable in the axle direction that is partitioned into space and
The discharge plate is moved in the axle direction by a multi-stage discharge cylinder
To increase or decrease the volume of the garbage storage space
Configured garbage trucks are known. [0003] Such a garbage collection vehicle has a trash press.
Control device is provided.
The back of the discharge cylinder when pushing dust into the dust box
While maintaining the pressure side oil chamber at high pressure at all times,
Pressure applied to the dust pushing device reaches a certain value or more
Oil reservoir for a certain period of time
Switch the electromagnetic switching valve so that it communicates with the
Automatically moves to the back (in front of the car body) in response to dust
By moving the garbage storage space,
While compressing garbage, into the garbage storage space through the garbage filling port
They are to be accommodated. [0004] However, the above conventional art
In the garbage collection control device of the garbage truck, the garbage storage box
Each stage of the discharge cylinder is stepped
Although the contraction operation is performed, the final contraction stage of the discharge cylinder is performed.
Then, the contraction operation may not be performed smoothly. This
This is because the hydraulic pressure in the back pressure side oil chamber of the discharge cylinder is
Because it is lower than the oil pressure in the back pressure side oil chamber.
Therefore, the contraction operation at the final contraction stage of the discharge cylinder is smooth.
Movement of dust that moves the discharge plate forward without being performed
The work cannot be done smoothly all the time.
You. [0005] The present invention has been made in view of the above points.
The purpose is to push the trash
Garbage from a garbage truck that can be performed smoothly and consistently from start to finish
It is to provide a push control device. [0006] To achieve the above object,
The solution taken by the present invention is
It is mounted on the vehicle body as a control device, and a garbage
A dust storage box having a
A dust input box that is connected in a tiltable manner and the dust input box
Equipped inside, the dust can be removed through the dust
A dust pushing device that pushes the dust into the trash container,
The garbage storage box is movably installed in the front and is
The garbage between which the garbage is pushed by the garbage pushing device
A discharge plate partitioned into a storage space and a space in front of the discharge space;
Move the platen forward when contracting to reduce the volume of the garbage storage space.
The discharge cylinder to be changed and the hydraulic pressure of the discharge cylinder
Oil reservoir on the back pressure side of the discharge cylinder
To each other via individual resistors
High resistance means and low resistance means having different
Position and cutoff of the oil pressure chamber on the back pressure side of the cylinder
And a solenoid-operated switching valve for switching to a position
The hydraulic pressure of the oil chamber on the back pressure side of the discharge cylinder
Is higher than the pressure acting on the dust pushing device.
High resistance means for the back pressure side oil chamber of the cylinder against the oil reservoir
Or turn the electromagnetic switch off so that it communicates through low resistance means.
While switching the change valve, the oil in the back pressure side oil chamber of the discharge cylinder
Above when the pressure is lower than the pressure acting on the dust pusher
Switching the electromagnetic switching valve to the shut-off position for the low resistance means
Together with the pressure acting on the dust pushing device reaches a predetermined value or more.
The oil chamber on the back pressure side of the discharge cylinder
Switching control means for controlling communication with the reservoir
And a step. [0007] According to this specific matter, such as garbage and cardboard
If you push any regular trash into the trash bin,
The oil pressure in the back pressure side oil chamber at the initial stage of
If the pressure is higher than the pressure acting on
High resistance means for the back pressure side oil chamber of the cylinder against the oil reservoir
The solenoid-operated directional control valve is connected to the low-resistance means so that
Switch to the shutoff position, where the discharge plate
Automatically moves to the back (front of the vehicle) in response to the pushing
The volume of the garbage storage space has been expanded,
Normal garbage is compressed while the garbage is collected through the garbage port.
It is housed in a storage space. In addition, hard dust such as wooden products is stored in a dust storage box.
To the back pressure side in the initial contraction of the discharge cylinder.
The oil pressure in the oil chamber is higher than the pressure acting on the dust pushing device.
Oil in the back pressure side oil chamber of the discharge cylinder
So that it communicates with the reservoir via low resistance means.
By switching the magnetic switching valve to the communication position, the discharge plate
Automatically moves to the back in response to the hard dust
The volume of the storage space is expanded, and the hard garbage is compressed.
It is stored in the refuse storage space via the refuse filling port. others
Trash when pushing hard trash such as wood products
The pushing device (the pushing plate) is reliably prevented from being damaged. On the other hand, ordinary dust such as garbage and cardboard
Push hard garbage such as garbage and wood products into the garbage storage box
Oil in the back pressure side oil chamber at the end of contraction of the discharge cylinder.
The pressure is lower than the pressure acting on the dust pusher
In this state, the back pressure side oil chamber of the discharge cylinder is
Switch solenoid valve to shut-off position to shut off
At the same time, the pressure acting on the dust
When the pressure reaches, the back pressure side oil chamber of the discharge cylinder is
By controlling to communicate with the il reservoir,
The discharge plate automatically moves to the back in response to the dust
The capacity of the garbage storage space has been expanded,
Hard garbage such as ordinary garbage and wood products is compressed
It is stored in the refuse storage space via the refuse filling port. Hereinafter, embodiments of the present invention will be described.
This will be described with reference to the drawings. In FIG. 1, on the body of a refuse collection vehicle,
A garbage filling port 3 for packing garbage is opened at the rear side of the vehicle body.
Garbage storage box 1
The dust input box 2 is tilted by the pivot 4 at the upper end of the dust filling port 3.
It is movably connected. The dust input box 2 is open at the front of the vehicle body.
And is communicated with the garbage filling port 3 of the garbage storage box 1
In the lower part of the back, an opening 5 for introducing garbage is opened.
A garbage storage room 6 is formed in the lower part of the
In the receiving box 2, the trash is compressed and crushed, and the trash
A dust pushing device A for pushing the inside is provided. The dust pushing device A is provided with both dust input boxes 2.
It is laid along the side wall and slopes toward the lower rear of the vehicle.
And a guide groove member 7 made of a grooved steel.
The pivot 4 is pivotally supported at the upper end of the member 7. on the other hand,
In the garbage input box 2, the lifting and lowering formed over the entire width
The plate 8 is accommodated, and above and below the elevating plate 8,
A guide rotatably fitted along the inner wall of the guide groove member 7
The roller 9 is mounted on the shaft (a portion indicated by a broken line in the figure). Ma
The upper part of the back of the lifting plate 8 is pivoted through a bracket.
The pivot 16 is supported by the guide groove member.
7 along the back surface and matches the sliding distance of the lift plate 8
Over the notch 10 formed in the side wall of the garbage input box 2
So that it protrudes outside from the inside of the garbage bin 2
I have. [0014] Then, as shown by the broken line in the figure, the projection protrudes outward.
Between the pivot 16 and the lower outside of the waste bin 2, there is a pair.
Of the lifting cylinder 11 along the inclination direction of the guide groove member 7
Provided by the expansion and contraction operation of the lift cylinder 11.
Reciprocates the elevating plate 8 along the guide groove member 7.
It has been done. At the lower end of the elevating plate 8, dust is introduced.
The push plate 12 extending over the entire width direction of the box 2 is
The push plate 12 is pivotally supported by the
The protruding support piece 14 and the pivot of the end of the elevating cylinder 11
A pair of pushing cylinders 15 are connected between the pushing cylinders 15 and 16.
The pushing plate 12 is moved by the expansion and contraction operation of the pushing cylinder 15.
To swing back and forth around its pivot 13.
Have been. The refuse storage box 1 covers the entire cross section thereof.
Garbage pushing device by the discharge plate 17 provided
The garbage pushed from A through the garbage filling port 3 is stored.
The garbage storage space 1a and the back space 1 in the back (in front of the vehicle body)
b, and the lower part of the inner space 1b is
Discharge cylinder 1 for moving delivery plate 17 in the axle direction
8 are provided. The discharge cylinder 18 includes a base 18
a and the first piston 1 which is telescopic with respect to the base 18a.
8b and a second piston that is extendable and retractable with respect to the first piston 18b.
The piston 18c and the second piston 18c extend and contract
A three-stage cylinder consisting of a freely movable third piston 18d
is there. The base end of the base 18a is located below the discharge plate 17.
Is rotatably supported by a support member 21 provided on one side.
The tip of the third piston 18d is located at the end of the back space 1b.
It is pivotally supported by a shaft member 22 attached to the back.
When the discharge cylinder 18 is extended.
The exit plate 17 is brought close to the refuse packing port 3 of the refuse storage box 1,
While minimizing the volume of the garbage storage space 1a,
When the damper 18 is retracted, the volume of the garbage storage space 1a is reduced.
Has been made to increase. Next, the cylinders 11, 15, 18
The hydraulic circuit will be described. FIG. 2 shows a piping system of a hydraulic circuit, where P is oil
Pressure pump, T is oil reservoir, V1 is the elevating cylinder
The first switching valve for operating the dampers 11, 11, V2 is
Second switching for operating the pushing cylinders 15, 15
The valve V3 is a third opening for operating the discharge cylinder 18.
The first switching valve V1 is connected to a solenoid SOL.
c, SOLd, and the second switching valve V2 is a solenoid SOL.
e, SOLf, and the third switching valve V3 is a solenoid SOL.
g and SOLh. And the first
And the second switching valves V1 and V2 are directly connected to the hydraulic pump P.
And the second and third switching valves V2 and V3 are hydraulically connected.
It is connected in parallel with the pump P. Further, PS is a piston of the pushing cylinder 15.
Pressure switch connected to the circuit communicating with the back pressure side oil chamber
H, RV1 is in the piston back pressure side oil chamber of the pushing cylinder 15.
When the working oil reaches a certain pressure or higher, the oil is
The high pressure relief valve that opens to reservoir T, RV2 is a discharge
The pressure acting on the piston back pressure side oil chamber of the cylinder 18 is predetermined
When the pressure reaches or exceeds (for example, 17.9 hPa or more),
As a high resistance means for releasing the pressurized oil to the oil reservoir T
It is a high pressure relief valve. The third piston of the discharge cylinder 18
Discharge syringe via the tip of the ton 18d and the connecting member 23
The pipe connected to the piston back pressure side oil chamber of the
The pressure oil flowing from the pipeline to the high pressure relief valve RV3 side
An electromagnetic switching valve biased to one position (the left position in FIG. 2);
The fourth switching valve V4 as well as the throttle 19 and its normal
The center position where the flow of the pressure oil from the fourth switching valve V4 is blocked.
(Right position in FIG. 2) as switching control means
Connected to the oil reservoir T via the fifth switching valve V5
I have. The fourth switching valve V4 controls the solenoid SOLn,
5 switching valves V5 each have a solenoid SOLm.
You. The piston back pressure side oil chamber of the discharge cylinder 18 is also provided.
The line connected to is excited by the solenoid SOLn.
The fourth switching valve V4 switches to the second position (the right position in FIG. 2).
And the fifth switching valve V is excited by the excitation of the solenoid SOLm.
When 5 is switched to the communication position (the left position in FIG. 2),
Oil recirculation via the fourth switching valve V4 and the fifth switching valve V5
It communicates with the server T. High pressure lily above
Valve RV3 (low resistance means)
The pressure acting on the back pressure side oil chamber is equal to the high pressure relief valve R
A predetermined pressure lower than the release pressure of V2 (for example, 7.1 hP
a) When the pressure reaches the above, the pressure oil is returned to the oil reservoir T.
Open as you like. Next, the electric circuit will be described with reference to FIG.
I do. In FIG. 3, reference numeral 32 denotes a power supply line, 3
Reference numeral 3 denotes an earth line, which is connected to the power supply line 32.
Each device of the garbage truck above the earth line 33
A circuit is provided for controlling the operation of. In the figure,
30a performs an operation of pushing dust into the dust pushing device A.
A push-in control circuit for causing the push-in control circuit 3
0a is a push switch SW3 for starting a push operation.
And the b contacts of the left and right stop switches SW4 and SW15;
That the first relay coil R1 is connected in series
The contact a of the first relay coil R1 is connected to the power supply line.
The in 32 is provided. Then, the push control circuit 30
a) the push switch SW3 and the stop switch SW15
A branch path 30a1 branching from
In the branch path 30a1, the upper limit position of the lift plate 8 is detected.
Contact of the upper limit switch LS1 and a fifth relay to be described later.
Continuously operate the contact b of the coil R5 and the dust pushing device A
A switch that switches between operating and operating only one cycle
Switch SW16 (interlocking terminal is energized)
Are connected in parallel, and their ends are connected to the first relay switch.
Connect the switch R1 to the terminal opposite to the push switch SW3.
Has been continued. Numeral 30b denotes an inversion control circuit, which controls the inversion.
The control circuit 30b is connected to the contact a of the upper limit switch LS1.
The b contact of the third relay coil R3 and the second relay coil R2
Are connected in series, and the second relay switch R2
Is connected in parallel with the upper limit switch LS1.
When the lifting plate 4 moves to the ascending limit position, the second switching
When the solenoid SOLf of the valve V4 is energized (the circuit is omitted)
2), the second switching valve V2 is switched, and the push plate 12 is inverted.
I am trying to. Reference numeral 30d denotes a crushing control circuit.
The crushing control circuit 30d is provided at the rear swing limit position of the pushing plate 12.
Contact of the rear switch LS3 for detecting the
The contact b of the relay coil R4 is directly connected to the third relay coil R3.
Connected to a row, and the contact a of the third relay switch R3 is
The second switch is connected in parallel with the rear switch LS3.
The time T2 is equal to the fourth relay switch R4 and the third relay coil.
Connected in parallel with the timer R3, and in parallel with the second timer T2.
Limit of 2 time limit relay coil X2 and 2nd timer switch T2
And a series circuit with the a contact of the time operation is connected.
You. 31d is a squeezing drive circuit,
The drive circuit 31d has an a contact of the third relay switch R3.
And the solenoid SOLd of the first switching valve V1 are connected in series.
Have been. That is, the control of the inversion control circuit 30b
The push plate 12 is turned over, and when it reaches its limit position,
Since the switch LS3 is operated, the crushing control circuit 3
0d is energized, and the third relay R3 is self-held.
At the same time, in the inversion control circuit 30b, the third relay
The contact b of the switch R3 is opened to open the connection of the inversion control circuit 30b.
Turn off the electricity. As a result, the second switching valve V2 is moved to the neutral position.
At the same time, the solenoid drive
SOLd, the first switching valve V1 is moved to the second position (FIG. 2).
Now switch to the right position) and lower the lift plate 8
While holding the push plate 12 to be connected in the horizontal position,
It is configured to crush garbage. Reference numeral 30e denotes a compression control circuit,
The control circuit 30e connects the contact a of the lower limit switch LS2 to the fifth
The contact b of the relay switch R5 and the fourth relay coil R4
Are connected in series, and the fourth relay switch R4
a contact and the a contact of the second timed relay switch X2
Connected in parallel with the a contact of the lower limit switch LS2.
One timer T1 is connected to the fifth relay switch R5 and the fourth relay
Connected in parallel with the coil R4 and in parallel with the first timer T1.
The first timed relay coil X1 and the first timer switch T1
And a series circuit with an a-contact for timed operation of
ing. On the other hand, 31e is a compression drive circuit,
The drive circuit 31e has a contact a of the fourth relay switch R4.
And the solenoid SOLe of the second switching valve V2 are connected in series.
It is connected. That is, the control of the crushing control circuit 30d is performed.
The push plate 12 moves down to reach the lower limit position.
And the lower limit switch LS2 operates to close its a contact,
Self-holding the fourth relay coil R4 via its a contact
At the same time as the fourth relay switch R of the crushing circuit 30d.
Open the b contact of No. 4 to energize the third relay coil R3.
Cut off. As a result, the first switching valve V1 is returned to the neutral position.
At the same time as passing through the solenoid e of the compression drive circuit 31e.
The pushing cylinder 15 is extended, and the pushing plate 12 is
Swing clockwise in FIG. 1 around the support 13, and
Next, the crushed garbage is transferred to the pressing plate 12 and the garbage input box 2.
The secondary compression between the flat surface of the bottom
I have. Reference numeral 30c denotes a push-in control circuit.
In the control circuit 30c, the forward swing limit position of the pushing plate 12 is set.
A contact of the forward switch LS4 to be detected and a second relay
B contact of switch R2 and b contact of third relay switch
And the fifth relay coil R5 are connected in series.
The contact a of the fifth relay switch R5 and the first timed relay
The a contact of the switch X1 is connected to the forward switch LS4.
Are connected in parallel with the contact a.
B contact of switch LS2 and b contact of fourth relay switch R4
A series circuit with a point is in parallel with the a contact of the front switch LS4.
Connected to a column. On the other hand, 31c is a pushing drive circuit,
The push-in drive circuit 31c includes the a of the fifth relay switch R5.
The contact and the solenoid SOLc of the first switching valve V1 are connected in series.
Connected, and a of the fifth relay switch R5
Between the contact and the solenoid SOLc and the compression drive circuit 31e
Between the fourth relay switch R4 and the solenoid SOLe.
Is a fourteenth relay switch R1 described later arranged in series.
4 through the contact a and the contact b of the fifth relay switch R5.
Connected. That is, control of the compression control circuit 30e
The push plate 12 swings forward to reach the forward swing limit position.
When it reaches, the front switch LS4 is activated and the fifth relay
When the file R5 is self-maintained in the energized state,
Communication to the fourth relay coil R4 in the compression control circuit 30e.
Turn off the electricity. Then, the second switching valve V2 is returned to the neutral position.
At the same time, switch the first switching valve V1 to the left position in the figure.
The lifting cylinder 11 is extended and the pushing plate 12 is
While maintaining the state, the lifting plate 8 is raised, and
The compressed dust is pushed into the dust storage box 1 through the dust filling port 3.
It is made to fit. Here, the features of the present invention will be described.
You. In FIG. 3, 30m and 31n are respectively
An automatic reverse control circuit, wherein one of the automatic reverse control circuits 3
0m is the a contact of the pressure switch PS and the 14th relay
While the coil R14 is connected in series,
The automatic reverse control circuit 31n has a twentieth relay coil described later.
A contact of the valve R20 and the solenoid SOL of the fifth switching valve V5
n are connected in series. 30n is automatic retreat
A switching control circuit, the automatic reverse switching control circuit
n is an automatic reverse changeover switch 37 and a twentieth relay coil.
R20 are connected in series. In addition, 31m
An automatic reverse drive circuit, wherein the automatic reverse drive circuit 31m
Is connected to the a contact of the fifth relay switch R5 and the twentieth relay.
Contact b of the relay coil R20 and the fourteenth relay coil R14
A contact and a b contact of a third timer switch T3 described later and a
And the solenoid SOLm of the four-way switching valve V4 is connected in series.
ing. And an end of the automatic reverse control circuit 30m.
Is connected to the end of the inversion control circuit 30b. That is, ordinary garbage or cardboard
Automatic retraction when dust is pushed in by dust pushing device A
Switch 37 of the switching control circuit 30n is turned on.
And the fourth switching valve of the automatic reverse control circuit 31n.
By energizing the solenoid SOLn of V4, the fourth switching valve V4
By switching to the second position (the right position in FIG. 2),
Pressure oil from the pipeline of the piston back pressure side oil chamber of the output cylinder 18
To the throttle 19 side (the fifth switching valve V5 side). At this time,
In the automatic reverse drive circuit 31m, the fifth switching valve V5
The energization of the solenoid SOLm is interrupted, and the fifth switching valve V5
Since it has returned to the normal position (middle correct position),
The pressure oil in the back pressure side oil chamber of the damper 18 flows to the high pressure relief valve RV2.
The high pressure relief valve RV2 allows the discharge cylinder 18
Is maintained in a high pressure state (about 17.9 hPa)
You. As a result, the garbage and the cardboard
The discharge plate 17 is moved into the opening 3 in response to the pushing of normal dust such as
Automatically retracts to the back of the garbage, increasing the volume of the garbage storage chamber 1a
It is made to go. Pis of the discharge cylinder 18
The oil pressure in the back pressure side oil chamber is
It is higher than the oil pressure in the compression side oil chamber. On the other hand, hard dust such as wooden products is pushed into the dust.
When the switch is pushed by the position A,
7 is switched to the off state, and the twentieth relay coil R20
Of the fourth switching valve V4 of the automatic reverse control circuit 31n.
The power supply to the solenoid SOLn is cut off and the fourth switching valve V4
Returns to the first position (the left position in FIG. 2).
The pressure oil in the back pressure side oil chamber of the cylinder 18
The high-pressure relief valve RV3 flows through the relief valve RV3.
When the back pressure of the discharge cylinder 18 is lower (7.1 hPa
Degree) is maintained. As a result, the dust pushing device A
Discharge plate 17 opens when hard dust such as wood products is pushed
It automatically retreats to the back of the part 3 to reduce the volume of the garbage storage chamber 1a.
It is being expanded. In this case, too,
The oil pressure in the piston back pressure side oil chamber of the cylinder 18 is the pushing cylinder
15 higher than the oil pressure in the piston back pressure side oil chamber
You. Further, under the control of the pushing control circuit 30c,
During the pushing process of the dust,
The oil pressure in the back pressure side oil chamber is
It becomes lower than the oil pressure of the compression side oil chamber,
Automatic retract switch when contraction operation cannot be performed smoothly
The automatic reverse changeover switch 37 of the control circuit 30n is turned on.
And the fourth switching valve V4 of the automatic reverse control circuit 31n.
To the fourth switching valve V4 by energizing the solenoid SOLn.
By switching to the position (right position in FIG. 2),
Squeeze the pressure oil from the pipeline of the piston back pressure side oil chamber of the cylinder 18.
And flow to the 19 side (the fifth switching valve V5 side). At this time,
Solenoid SO of fifth switching valve V5 of reverse drive circuit 31m
Lm is energized and the fifth switching valve V5 is brought into the communication position (in FIG. 2,
Switch to the left position) and the third timer switch T
3 is energized. As a result, the back pressure side oil of the discharge cylinder 18
The chamber is in communication with the oil reservoir T,
The pressurized oil flows into the oil reservoir T, and the discharge cylinder 18
That is, it corresponds to the dust pushing of the dust pushing device A of the discharge plate 17.
Automatic retreat to the back of the garbage bin 1
The volume of the refuse storage space 1a of the refuse storage box 1 is enlarged. So
Then, the set time of the third timer switch T3 (for example, 1 second
The third timer switch T3
Solenoid of the fifth switching valve V5 according to the opening operation of the contact b
SOLm is cut off, and the fifth switching valve V5 is in the normal position.
(Positive position), the back pressure of the discharge cylinder 18
The side is kept at high pressure. Then, pressure switch PS
Is detected to be less than the predetermined value, and once the a contact is opened,
This state is maintained until the pressure switch PS operates again
Is done. That is, the pressure switch PS is set to the predetermined value (16.3).
hPa) or more for 1 second every time a pressure of
The oil chamber on the piston back pressure side of the cylinder 18 is connected to the oil reservoir T.
Through which the discharge plate 17 is automatically retracted from the opening 3 to the back.
To gradually increase the volume of the garbage storage chamber 1a
The garbage is stored under the pressure of In this case, the automatic reverse changeover switch 37 is turned off.
Operation in the ON state or the OFF state, the fifth switching valve V5
Is switched to the communication position or the neutral position.
You. In FIG. 3, reference numeral 31h denotes a discharged syringe.
Retraction drive for retracting the da 18 from the opening 3 to the back.
The circuit, 31g, has the discharge cylinder 18 in front of the refuse filling port 3 side.
A forward drive circuit for moving
By switching of W10, the solenoid SO of the third switching valve V3
Lh or the solenoid SOLg are alternately energized to
The cylinder 18 is moved forward and backward. here
So, SW1 selects garbage pushing work or garbage discharging work
Switch. Therefore, in the above embodiment, garbage and
A place where normal waste such as cardboard is pushed into the waste storage box 1.
In the initial stage of the contraction of the discharge cylinder 18, the piston back pressure
The oil pressure in the side oil chamber is the piston back pressure side oil chamber of the push cylinder 15.
When the oil pressure is higher than the
5 to the off state, and energize the automatic reverse control circuit 30m.
Cut off to cut off the energization of the fourteenth relay coil R14
At the same time, in the automatic reverse drive circuit 31m, the fifth switching valve
Cut off the power supply to the solenoid SOLm of V5 and turn off the fifth
By returning the switching valve V5 to the normal position, the discharge
The hydraulic pressure in the pipeline communicating with the back pressure side of the
Fifth switching even if the pressure reaches or exceeds the set pressure of 5 (16.3 hPa)
Move the valve V5 to the neutral position so that it does not switch to the communication position.
It is controlled to be installed, and the back pressure of the discharge cylinder 18 is controlled.
The pressure oil in the side oil chamber flows to the high pressure relief valve RV2,
The back pressure of the discharge cylinder 18 is high due to the relief valve RV2.
The state is maintained (about 17.9 hPa). As a result,
The discharge plate 17 is opened in response to the dust pushing by the dust pushing device A.
Automatically retreats to the back of the mouth 3 and the volume of the garbage storage chamber 1a
Discharges ordinary garbage such as garbage and cardboard
It is stored in the refuse storage space 1a while compressing the plate 17
be able to. Also, hard dust such as wooden products is stored in a dust storage box.
1, when the discharge cylinder 18 is initially contracted.
The oil pressure in the piston back pressure side oil chamber is
If the oil pressure is higher than the oil pressure in the back pressure side oil chamber,
The oil chamber on the piston back pressure side of the output cylinder 18 is an oil reservoir
At T, the throttle 20 and the small set pressure (7.1 hPa)
3 Connect the self-removal valve via the high-pressure relief valve RV3.
The 20th relay
The coil R20 is demagnetized and the automatic reverse drive circuit 31m
By shutting off the power to the solenoid SOLm of the switching valve V5
When the fifth switching valve V5 is returned to the normal position (middle correct position)
In both cases, the solenoid of the fourth switching valve V4 of the automatic reverse control circuit 31n is operated.
The energization of the solenoid SOLn is cut off, and the fourth switching valve V4 is turned off.
By returning to the first position (left position in FIG. 2),
The hydraulic pressure in the pipeline communicating with the back pressure side of the discharge cylinder 18
3 Set pressure of high pressure relief valve RV3 (7.1 hPa) or more
The pressure oil in the back pressure side oil chamber of the discharge cylinder 18
Through the throttle 20 and the third high pressure relief valve RV3.
Return to the reservoir T, and the low pressure state is maintained.
You. As a result, hard dust such as wooden products is discharged from the discharge plate 17.
Can be stored in the trash storage space 1a while compressing
It is possible to push in when the dust pushing device A is pushed.
The breakage of the plate 12 can be reliably prevented. On the other hand, ordinary dust such as garbage and cardboard
Pushing garbage and hard garbage such as wood products into the garbage storage box 1
The piston at the end of contraction of the discharge cylinder 18
The oil pressure in the back pressure side oil chamber is the piston back pressure side of the push cylinder 15
If the oil pressure is lower than the oil chamber pressure,
The piston back pressure side oil chamber of the damper 18 is throttled to the oil reservoir T.
19 and 5th cut open at set pressure (16.3 hPa)
Automatic reverse switching control so as to be communicated via the switching valve V5
Turn on the automatic reverse changeover switch 37 of the circuit 30n.
Of the fourth switching valve V4 of the automatic reverse control circuit 31n
SOLn, the fourth switching valve V4 is moved to the second position (FIG. 2).
Switch to the right position).
5th cut of the automatic reverse drive circuit 31m by exciting the file R14
By energizing the solenoid SOLm of the switching valve V5, the fifth switching valve V
5 can be switched to the communication position (the left position in FIG. 2).
As a result, the detected pressure of the pressure switch PS becomes a predetermined value (16.
3hPa), the pressure of the automatic reverse control circuit 30m
The contact a of the switch PS is closed and the fourteenth relay coil R1 is closed.
4 to the energized state, and the fifth switching of the automatic reverse drive circuit 31m
By energizing the solenoid SOLm of the valve V5, the fifth switching valve V5
To the communication position (the left position in FIG. 2),
The third timer switch T3 is energized, and the third timer switch T3 is turned on.
The set time of the switch T3 (for example, about 1 second instant) elapses
Then, in response to the opening operation of the contact b of the third timer switch T3,
The energization of the solenoid SOLm of the fifth switching valve V5 is cut off
Then, the fifth switching valve V5 is returned to the normal position (middle positive position).
To maintain the back pressure side of the discharge cylinder 18 in a high pressure state.
I'm trying. As a result, the pressure switch PS is set to 16.
Every time a pressure of 3 hPa or more is detected, the discharge
The back pressure side oil chamber of the cylinder 18 communicates with the oil reservoir T.
The fifth switching valve V5 is positioned only instantaneously at the communication position.
Control, so that the discharge plate 17
Automatically move to the back to increase the volume of the garbage storage space 1a.
Normal garbage and wood products such as garbage and cardboard
Which hard garbage is compressed and compressed through the garbage
It can be stored in the refuse storage space 1a. As a result, the discharge cylinder 18
The oil pressure in the back pressure side oil chamber is the piston back pressure of the pushing cylinder 15.
When the oil pressure is lower than the oil pressure in the side oil chamber,
The contraction operation at the final contraction stage (base 18a) of the Linda 18
The discharge plate 17 is moved forward.
Consistently and smoothly performing the pushing operation of the garbage to be
it can. In the above embodiment, the automatic reverse switching mode
Switch the switch 37 on or off.
The automatic reverse changeover switch is
Even if it is automatically switched according to the type of garbage,
Of course it is good. As described above, the refuse collection vehicle of the present invention
According to the dust pushing control device, the initial stage of contraction of the discharge cylinder
At which the hydraulic pressure of the back pressure side oil chamber acts on the dust pushing device
For switching the solenoid directional control valve when the force is higher than the force
Ordinary garbage such as garbage and cardboard and wood products
The operation of pushing hard dust into the dust storage box
It can be performed smoothly without damaging the device. So
In the early stage of the contraction of the discharge cylinder,
The pressure is lower than the pressure acting on the dust pusher
The solenoid-operated directional control valve to the shut-off position and push dust
When the pressure acting on the device reaches or exceeds a predetermined value, the discharge
The oil chamber on the back pressure side of the cylinder is connected to the oil reservoir only momentarily.
With the control to make the discharge plate
It is automatically moved to the back to remove garbage and cardboard.
Garbage while compressing hard garbage such as ordinary garbage and wood products
It can be accommodated in the accommodation space. As a result, the discharge plate
Consistently smooth pushing of garbage to move forward
Can be done.
【図面の簡単な説明】
【図1】本発明の実施形態に係る塵芥押込制御装置を備
えた塵芥収集車の後部側の構造を示す縦断面図である。
【図2】油圧回路の配管系統図である。
【図3】電気回路の配線図である。
【符号の説明】
A 塵芥押込装置
1 塵芥収容箱
1a 塵芥収容空間
1b 奥方空間
17 排出板
18 排出シリンダ
2 塵芥投入箱
3 塵芥詰込口
RV2 高圧リリーフ弁(高抵抗手段)
RV3 高圧リリーフ弁(低抵抗手段)
V4 第4切換弁(電磁式切換弁)
V5 第5切換弁(切換制御手段)
T オイルリザーバ
BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a longitudinal sectional view showing a structure of a rear part of a refuse collection vehicle provided with a refuse pushing control device according to an embodiment of the present invention. FIG. 2 is a piping diagram of a hydraulic circuit. FIG. 3 is a wiring diagram of an electric circuit. [Description of Signs] A Dust Pushing Device 1 Dust Storage Box 1a Dust Storage Space 1b Backward Space 17 Discharge Plate 18 Drain Cylinder 2 Dust Input Box 3 Dust Filling Port RV2 High Pressure Relief Valve (High Resistance Means) RV3 High Pressure Relief Valve (Low V4 Fourth switching valve (electromagnetic switching valve) V5 Fifth switching valve (switching control means) T Oil reservoir
Claims (1)
有する塵芥収容箱と、 この塵芥収容箱の塵芥詰込口に傾動自在に連設される塵
芥投入箱と、 この塵芥投入箱の内部に装備され、塵芥を上記塵芥詰込
口を介して上記塵芥収容箱に押し込む塵芥押込装置と、 上記塵芥収容箱の内部に前方に移動自在に設けられ、塵
芥収容箱の内部空間を上記塵芥押込装置により塵芥が押
し込まれる塵芥収容空間とその前方の空間とに区画する
排出板と、 この排出板を収縮時に前方に移動させて塵芥収容空間の
容積を変化させる排出シリンダと、 上記排出シリンダの油圧回路に設けられ、排出シリンダ
の背圧側油室がオイルリザーバに対し個々の抵抗を介し
て連通される互いに抵抗値の異なる高抵抗手段および低
抵抗手段と、 上記排出シリンダの背圧側油室を低抵抗手段に対する連
通位置と遮断位置とに切り換える電磁式切換弁と、 この電磁式切換弁の下流側に設けられ、排出シリンダの
背圧側油室の油圧が塵芥押込装置に作用する圧力よりも
高いときに排出シリンダの背圧側油室をオイルリザーバ
に対し高抵抗手段または低抵抗手段を介して連通させる
ように上記電磁切換弁を切り換える一方、排出シリンダ
の背圧側油室の油圧が塵芥押込装置に作用する圧力より
も低いときに上記電磁切換弁を低抵抗手段に対する遮断
位置に切り換えるとともに塵芥押込装置に作用する圧力
が所定値以上に達した際に上記排出シリンダの背圧側油
室を瞬時のみオイルリザーバに対し連通させるように制
御する切換制御手段とを備えていることを特徴とする塵
芥収集車の塵芥押込制御装置。Claims: 1. A dust storage box mounted on a vehicle body and having a dust packing port at a rear side, and a dust loading box connected to the dust packing port of the dust storage box so as to be tiltable. A dust pushing device, which is provided inside the dust input box and pushes dust into the dust receiving box through the dust filling port, and is provided movably forward inside the dust receiving box; A discharge plate for partitioning the internal space of the box into a dust storage space into which dust is pushed by the dust pressing device and a space in front of the box; and a discharge for moving the discharge plate forward when contracted to change the volume of the dust storage space. A high-resistance means and a low-resistance means provided in a hydraulic circuit of the discharge cylinder and having a back pressure side oil chamber of the discharge cylinder connected to the oil reservoir via individual resistances; An electromagnetic switching valve for switching the back pressure side oil chamber of the cylinder between a position for communicating with the low resistance means and a blocking position, and a downstream side of the electromagnetic switching valve, wherein the oil pressure of the back pressure side oil chamber of the discharge cylinder is controlled by a dust pushing device. The electromagnetic switching valve is switched so that the back pressure side oil chamber of the discharge cylinder communicates with the oil reservoir via high resistance means or low resistance means when the pressure is higher than the pressure acting on the back pressure side oil chamber of the discharge cylinder. When the hydraulic pressure is lower than the pressure acting on the dust pushing device, the electromagnetic switching valve is switched to a shut-off position for the low resistance means, and when the pressure acting on the dust pushing device reaches a predetermined value or more, the back of the discharge cylinder is returned. A dust control device for a dust collection vehicle, comprising: switching control means for controlling the pressure side oil chamber to communicate with the oil reservoir only instantaneously.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2001269044A JP4397552B2 (en) | 2001-09-05 | 2001-09-05 | Dust push-in control device for garbage truck |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2001269044A JP4397552B2 (en) | 2001-09-05 | 2001-09-05 | Dust push-in control device for garbage truck |
Publications (2)
Publication Number | Publication Date |
---|---|
JP2003072903A true JP2003072903A (en) | 2003-03-12 |
JP4397552B2 JP4397552B2 (en) | 2010-01-13 |
Family
ID=19094931
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Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP2001269044A Expired - Lifetime JP4397552B2 (en) | 2001-09-05 | 2001-09-05 | Dust push-in control device for garbage truck |
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JP (1) | JP4397552B2 (en) |
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JP2006206302A (en) * | 2005-01-31 | 2006-08-10 | Morita Corp | Discharging plate retreat controlling device of refuse-collecting vehicle |
EP1760327A3 (en) * | 2005-09-02 | 2007-12-05 | Sauer-Danfoss Hidraulica Mobil LTDA. | Hydraulic control |
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2001
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Cited By (11)
Publication number | Priority date | Publication date | Assignee | Title |
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JP2006206302A (en) * | 2005-01-31 | 2006-08-10 | Morita Corp | Discharging plate retreat controlling device of refuse-collecting vehicle |
JP4531580B2 (en) * | 2005-01-31 | 2010-08-25 | 株式会社モリタホールディングス | Waste collection vehicle retraction control device |
EP1760327A3 (en) * | 2005-09-02 | 2007-12-05 | Sauer-Danfoss Hidraulica Mobil LTDA. | Hydraulic control |
CN109230101A (en) * | 2018-08-13 | 2019-01-18 | 福建龙马环卫装备股份有限公司 | A kind of compression type garbage truck back pressure system with automatic regulation function |
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CN113306926A (en) * | 2020-02-26 | 2021-08-27 | 广州金齐环保设备有限公司 | Rear horizontal compression mechanism |
CN113306926B (en) * | 2020-02-26 | 2023-11-24 | 广州金齐环保设备有限公司 | Rear horizontal compression mechanism |
JP7461908B2 (en) | 2021-03-29 | 2024-04-04 | 新明和工業株式会社 | Information processing method, information processing system, information processing device, and work vehicle |
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CN113753445B (en) * | 2021-10-15 | 2024-04-16 | 福龙马集团股份有限公司 | Compression type garbage truck and garbage press-fitting method thereof |
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