WO2013005756A1 - Method for producing white pigment, white pigment produced by the method, and high-grade paper comprising said white pigment - Google Patents

Method for producing white pigment, white pigment produced by the method, and high-grade paper comprising said white pigment Download PDF

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Publication number
WO2013005756A1
WO2013005756A1 PCT/JP2012/067039 JP2012067039W WO2013005756A1 WO 2013005756 A1 WO2013005756 A1 WO 2013005756A1 JP 2012067039 W JP2012067039 W JP 2012067039W WO 2013005756 A1 WO2013005756 A1 WO 2013005756A1
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Prior art keywords
white pigment
sludge
slurry
paper
producing
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PCT/JP2012/067039
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French (fr)
Japanese (ja)
Inventor
五十一 川口
幸一郎 川口
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五條製紙株式会社
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Publication of WO2013005756A1 publication Critical patent/WO2013005756A1/en

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Classifications

    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H17/00Non-fibrous material added to the pulp, characterised by its constitution; Paper-impregnating material characterised by its constitution
    • D21H17/01Waste products, e.g. sludge
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01FCOMPOUNDS OF THE METALS BERYLLIUM, MAGNESIUM, ALUMINIUM, CALCIUM, STRONTIUM, BARIUM, RADIUM, THORIUM, OR OF THE RARE-EARTH METALS
    • C01F7/00Compounds of aluminium
    • C01F7/02Aluminium oxide; Aluminium hydroxide; Aluminates
    • C01F7/021After-treatment of oxides or hydroxides
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01FCOMPOUNDS OF THE METALS BERYLLIUM, MAGNESIUM, ALUMINIUM, CALCIUM, STRONTIUM, BARIUM, RADIUM, THORIUM, OR OF THE RARE-EARTH METALS
    • C01F7/00Compounds of aluminium
    • C01F7/02Aluminium oxide; Aluminium hydroxide; Aluminates
    • C01F7/021After-treatment of oxides or hydroxides
    • C01F7/023Grinding, deagglomeration or disintegration
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01FCOMPOUNDS OF THE METALS BERYLLIUM, MAGNESIUM, ALUMINIUM, CALCIUM, STRONTIUM, BARIUM, RADIUM, THORIUM, OR OF THE RARE-EARTH METALS
    • C01F7/00Compounds of aluminium
    • C01F7/02Aluminium oxide; Aluminium hydroxide; Aluminates
    • C01F7/44Dehydration of aluminium oxide or hydroxide, i.e. all conversions of one form into another involving a loss of water
    • C01F7/441Dehydration of aluminium oxide or hydroxide, i.e. all conversions of one form into another involving a loss of water by calcination
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09CTREATMENT OF INORGANIC MATERIALS, OTHER THAN FIBROUS FILLERS, TO ENHANCE THEIR PIGMENTING OR FILLING PROPERTIES ; PREPARATION OF CARBON BLACK  ; PREPARATION OF INORGANIC MATERIALS WHICH ARE NO SINGLE CHEMICAL COMPOUNDS AND WHICH ARE MAINLY USED AS PIGMENTS OR FILLERS
    • C09C1/00Treatment of specific inorganic materials other than fibrous fillers; Preparation of carbon black
    • C09C1/40Compounds of aluminium
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09CTREATMENT OF INORGANIC MATERIALS, OTHER THAN FIBROUS FILLERS, TO ENHANCE THEIR PIGMENTING OR FILLING PROPERTIES ; PREPARATION OF CARBON BLACK  ; PREPARATION OF INORGANIC MATERIALS WHICH ARE NO SINGLE CHEMICAL COMPOUNDS AND WHICH ARE MAINLY USED AS PIGMENTS OR FILLERS
    • C09C1/00Treatment of specific inorganic materials other than fibrous fillers; Preparation of carbon black
    • C09C1/40Compounds of aluminium
    • C09C1/405Compounds of aluminium containing combined silica, e.g. mica
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01PINDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
    • C01P2006/00Physical properties of inorganic compounds
    • C01P2006/60Optical properties, e.g. expressed in CIELAB-values

Definitions

  • the present invention relates to a method for producing a white pigment from two types of industrial waste, a white pigment produced by the production method, and a high-grade paper using the white pigment, and more specifically, two types of industrial waste A white pigment using a paper sludge and an aluminum sludge as a raw material, a white pigment as a papermaking filler or a coating pigment produced by the production method, and a papermaking filler or a coating pigment
  • the present invention relates to high-grade paper using a white pigment.
  • PS paper sludge
  • inorganic particles such as pulp fibers and white pigment, which are contained in the wastewater in the papermaking process.
  • this PS may be reused as an iron-forming forming agent or cement extender after combustion, most of it is still disposed of by landfill treatment. The burden of expenses for this disposal process is enormous. In addition, tightness of the final disposal site is also an issue, and PS reuse is urgently desired.
  • AS aluminum processing sludge
  • AS is sludge that is agglomerated and agglomerated of an aluminum-containing waste liquid produced in the aluminum surface treatment step.
  • AS disposal method AS is incinerated and discarded as incinerated ash, or AS is not incinerated, but is mixed with other incinerated ash and discarded. The problem of disposal processing of this AS is becoming serious, and the burden of expenses for this disposal processing is great.
  • PS can be reused as a white pigment for papermaking and coating pigments
  • AS can be reused as zeolite for reducing industrial waste and Many studies have been proposed to reduce the amount of raw materials used.
  • Patent literature relating to a method for producing a white pigment of PS is described below.
  • a method has been proposed (see Patent Document 1).
  • a manufacturing method has been proposed in which papermaking sludge is fired while forcibly removing the unburned organic residue with a fan (see Patent Document 2).
  • the temperature of the PS becomes too high when the PS is fired, the hardness of the white pigment to be produced increases, and it has been pointed out that there is an adverse effect on the degree of wire wear in the pulverization process and papermaking process.
  • the white pigment obtained by the above-described conventional production method requires a lot of cost and energy, so the production cost is high, and it can be used as a paper filler or coated paper pigment on high-grade paper.
  • the whiteness of the white pigment is low, the required blending ratio must be considerably suppressed, and there is a problem that the whiteness required for high-grade paper cannot be obtained.
  • the whiteness of the white pigment used for high-grade paper needs to be 80% or higher.
  • PS is baked, the inorganic pigment in PS melts at a high temperature and the hardness becomes very high, which adversely affects the pulverization process and wire wear, and many of them do not reach the quality as papermaking materials. .
  • the present invention has the above-mentioned problems of the prior art, the high production cost of white pigments produced from PS, the low whiteness of high-grade paper, and the cost of disposal of PS. Considering the great burden, the production cost can be reduced by using PS and AS as raw materials, the white pigment having a whiteness of 80% or more necessary for high-quality paper can be obtained, and the cost for disposal of PS can be reduced. It is an object of the present invention to provide a production method for producing a white pigment that can be eliminated, a white pigment that is a white pigment for papermaking and coating produced by the production method, and a high-grade paper using the white pigment. .
  • the present inventor added PS, which is mainly composed of aluminum hydroxide and caustic soda, and then mixed with water. Stir and hydrothermally react to make a slurry, or add water to mix and stir to make a slurry without hydrothermal reaction, and the white pigment obtained by wet pulverization of the slurry is white
  • the present invention was completed by finding that the degree was 80% or more.
  • the method for producing a white pigment of the invention according to claim 1 is a method for producing a white pigment using papermaking sludge as a raw material, wherein the sludge is calcined at 600 to 800 ° C.
  • the ratio of adding the aluminum processing sludge to the papermaking sludge ash, or the ratio of adding the papermaking sludge ash to the aluminum processing sludge is based on the sludge total weight solids.
  • the aluminum processing sludge is 20 to 80%.
  • the method for producing a white pigment of the invention according to claim 3 is characterized in that the hydrothermal reaction in which the water is added and stirred to form a slurry is mixed and stirred at a temperature of 85 to 95 ° C. for 1 to 4 hours. To do.
  • the white pigment production method of the invention according to claim 4 is characterized in that a part of the slurry is made of a zeolitic component.
  • the method for producing a white pigment of the invention according to claim 5 is characterized in that the aluminum-processed sludge is mainly composed of aluminum hydroxide and caustic soda or caustic potash.
  • the method for producing a white pigment of the invention according to claim 6 is characterized in that after the second step, a step of removing unreacted alkali content of the slurry-like material by washing with water is provided.
  • a white pigment according to a seventh aspect of the present invention is manufactured by the white pigment manufacturing method according to any one of the first to sixth aspects.
  • the white pigment of the invention according to claim 8 is characterized in that the zeolitic component according to claim 4 carries sodium or potassium in the component.
  • the high-grade paper of the invention according to claim 9 is characterized in that the white pigment according to claim 7 is used as a filler for papermaking.
  • the high-grade paper of the invention according to claim 10 is characterized in that the white pigment according to claim 7 is used as a coating pigment on the paper surface.
  • the method for producing a white pigment according to the present invention enables recycling of cheaper and more stable PS and AS as a white pigment, thereby reducing the production cost, and the whiteness of 80% or more required for high-quality paper.
  • a white pigment having a water content can be obtained, and the cost for disposal treatment of PS can be eliminated, and the amount of treated sludge to be landfilled can be further reduced.
  • the white pigment produced by the method for producing a white pigment of the present invention maintains a whiteness of 80% or more required for high-quality paper, and when used as a paper filler, it is a high-grade expensive filler used conventionally. Can be an alternative to talc.
  • the whiteness increased from the white pigment before the reaction, the paper density decreased and the paper became bulky, and the opacity increased.
  • the white pigment of the present invention has a whiteness of 80% or more required for high-grade paper, it can be used as a high-grade paper pigment.
  • PS is used as a raw material that has been subjected to precipitation treatment by known methods such as coagulation sedimentation and activated sludge process for wastewater discharged from each process such as pulping, papermaking, coating, and used paper recycling. can do.
  • a method for drying and firing the recovered PS is not particularly limited, but a fluidized bed, a stoker furnace, a rotary kiln, or the like can be used. Above all, the firing temperature of the sludge in the heating furnace can be made uniform, unburned organic residue is not generated as much as possible, the equipment maintenance is as simple as possible, the driving energy is low, and the cost performance is high. It is preferable to use a rotary kiln.
  • the firing temperature of PS is low, unburned organic residue is produced and the whiteness is lowered. If the firing temperature is high, the hardness of the fired product is increased, which not only hinders the subsequent grinding process, but also affects the degree of wire wear. As the quality becomes lower. Further, the energy cost for maintaining the combustion temperature is excessive, which is not preferable. That is, an unburned organic residue is generated at a temperature of 500 ° C. or lower, and the whiteness of the fired product to be produced is lowered. On the other hand, at a temperature of 900 ° C. or higher, the pigment surface partially melts and a hard fired product is generated. Therefore, the firing temperature of the present invention is preferably 600 ° C. or higher and 800 ° C. or lower, and more preferably 650 ° C. or higher and 750 ° C. or lower.
  • the method for producing a white pigment according to the present invention includes a step of adding AS to PS ash in order to increase the whiteness of a papermaking pigment made from PS ash.
  • AS does not specifically limit the sludge generation process, but it is a large amount of sludge discharged from an aluminum processing factory and generated as a result of alkaline cleaning of the aluminum surface or of alkaline cleaning waste liquid from the surface of the aluminum extrusion factory die.
  • the waste is disposed without being reused, and the waste liquid and the precipitated sludge are preferable from the viewpoint of effective use of waste.
  • the precipitated sludge is mainly composed of aluminum hydroxide and also contains caustic soda used for cleaning.
  • This caustic soda is also a component necessary for the alkaline hydrothermal reaction described later.
  • the addition ratio of PS ash and AS is added so that AS becomes 20 to 80% with respect to the sludge total weight solid content, and dispersed in water. At that time, the whiteness of the white pigment increases as the AS increases, but the PS ash is not effectively used. Therefore, it is preferably 25 to 75%, more preferably 45 to 55%.
  • the PS ash / AS additive may proceed to the wet pulverization process as it is, but a part of the PS ash / AS additive may be zeoliteized through a hydrothermal process.
  • zeolite hydrothermal process it is preferable to carry out the reaction under a generally known alkaline condition at a temperature of 85 to 95 ° C. for 1 to 4 hours, and the formation of porous particles by zeolitization is expected.
  • potassium chloride may be added as a zeolitic reaction accelerator.
  • silica ash When PS ash is low in silica and zeoliticization cannot be expected at all, water glass (sodium silicate), silica ash and fine silica sand (discharged from the glass production process) are used as silica supplements. Waste), rice husk incineration ash, and the like may be added during the baking of PS.
  • the pulverization method is not particularly limited, but a wet ball mill, vibration mill, stirring tank type mill, flow tube type mill, coball mill, homogenizer, etc. can be used, and finally paper
  • a wet ball mill, vibration mill, stirring tank type mill, flow tube type mill, coball mill, homogenizer, etc. can be used, and finally paper
  • it is pulverized to have an average particle size of 1.0 to 20.0 ⁇ m
  • when used as a coating pigment it is finely pulverized to have an average particle size of 0.1 to 2.0 ⁇ m. .
  • Comparative Example 2 The same PS as in Comparative Example 1 was used, and this PS was baked for 30 minutes at a baking temperature of 500 ° C. in an electric external heat rotary kiln. At first glance, the PS ash after firing had unburned residue and was in a state of low whiteness.
  • Comparative Example 3 The same PS as in Comparative Example 1 was used, and this PS was baked at an calcination temperature of 900 ° C. for 30 minutes in an electric external heat rotary kiln.
  • Example 1-1 PS ash of Comparative Examples 1 to 3 was coarsely pulverized with a homogenizer (IKA Works Magic Lab) so that the average particle size was about 50 ⁇ m at 30% concentration.
  • Example 1-1, Example 2-1 and Example 3-1 are examples in which a hydrothermal reaction is performed, and Example 1-2, Example 2-2 and Example 3-2 are examples of hydrothermal reaction. This is an example in which no reaction is performed.
  • AS aluminum sludge discharged from Furukawa Sky Co., Ltd.
  • Example 2-1 The PS ash that was coarsely pulverized in Comparative Example 1 was used, and AS in Example 1 was added to 50% of the sludge total weight solids, and dispersed in water so that the solids would be 30%. The Si / Al ratio at that time was 0.5. Thereafter, for alkaline hydrothermal reaction, the mixture is held at 90 ° C. for 3 hours with stirring, and after the slurry is treated so that a part of the slurry becomes a zeolitic component, the slurry is wet pulverized to give white A pigment was produced.
  • Example 3-1 The PS ash that was coarsely pulverized in Comparative Example 1 was used, and AS in Example 1 was added to 75% of the sludge total weight solids, and dispersed in water so that the solids would be 30%. The Si / Al ratio at that time was 0.2. Thereafter, for alkaline hydrothermal reaction, the mixture is held at 90 ° C. for 3 hours with stirring, and after the slurry is treated so that a part of the slurry becomes a zeolitic component, the slurry is wet pulverized to give white A pigment was produced.
  • Example 1-2 Using the coarsely pulverized PS ash of Comparative Example 1, the AS of Example 1 was added to 25% of the sludge total weight solid content, and water was added and dispersed so that the solid content was 30%. After the slurry was formed, the white pigment was produced by wet pulverizing the slurry without hydrothermal reaction.
  • Example 2-2 Using the coarsely pulverized PS ash of Comparative Example 1, the AS of Example 1 was added to 50% of the sludge total weight solid content, and water was added to disperse the solid content to 30%. After the slurry was formed, the white pigment was produced by wet pulverizing the slurry without hydrothermal reaction.
  • Example 3-2 Using the coarsely pulverized PS ash of Comparative Example 1, the AS of Example 1 was added to 75% of the sludge total weight solid content, and water was added and dispersed so that the solid content was 30%. After the slurry was formed, the white pigment was produced by wet pulverizing the slurry without hydrothermal reaction.
  • Table 1 summarizes the manufacturing conditions of the comparative example and the example described above.
  • the silica-alumina ratio (Si / Al ratio) of PS ash of Comparative Example 1 was 2.10 as a result of analysis (measured by Fuji Inspection Center Co., Ltd.). At first glance, the PS ash after firing in Comparative Example 2 had an unburned residue and had a low whiteness. In Comparative Example 3, although whiteness was improved as compared with Comparative Example 1, the combustion particles were coarse and yellowish.
  • a part of the slurry obtained by the hydrothermal reaction contains a zeolite component, and the silica / alumina ratio is smaller than 1, so that it is expected to produce A-type zeolite supporting sodium.
  • the white pigment after alkaline hydrothermal reaction was washed with pure water repeatedly. After the sodium content was not detected, nitric acid was added to break the zeolite and analyze the supported sodium. In all of Examples 1-1 to 3-1, a sodium content was detected (Fuji Inspection Center Co., Ltd.).
  • potassium hydroxide is used for the cleaning liquid in the aluminum processing step and potassium chloride is used as a zeolitic reaction accelerator, a zeolite carrying potassium having a higher ionization tendency than sodium is produced.
  • the white pigments of Comparative Examples 1 to 3 and the slurry materials of Examples 1-1 to 3-1 and Examples 1-2 to 3-2 were wet pulverized to produce white pigments.
  • the wet pulverization was performed using a wet ball mill using zirconia beads as a medium (WANO Dynomill KDL) so that the average particle size was about 10 ⁇ m. Thereafter, the whiteness of each white pigment was measured.
  • the whiteness was measured according to a spectral color whiteness meter (PF10 manufactured by Nippon Denshoku Industries Co., Ltd.) and “Measurement method of ISO whiteness (diffuse blue light reflectance)” of JIS P8148.
  • the particle diameter was measured with a laser diffraction particle measuring instrument (LA-500 manufactured by Horiba, Ltd.).
  • An uncoated paper was prepared as follows using the white pigment of the present invention as a filler for papermaking.
  • LBKP adjusted to Freeness 300CC (Canadian standard freeness) is used as a raw material pulp, and 0.5 parts by mass of rosin sizing agent, 1.0 part by mass of cationized starch, and a sulfate band per 100 parts by mass of pulp. Of 1.0 part by mass was added to obtain a pulp slurry.
  • the white pigments of Comparative Examples 1 to 3 the white pigments of Examples 1-1 to 3-1 and Examples 1-2 to 3-2, and titanium dioxide (TA100 manufactured by Fuji Titanium Industry Co., Ltd.) as a comparison.
  • talc Toyo Kasei Co., Ltd.
  • a round sheet machine manufactured by Tester Sangyo Co., Ltd.
  • the whiteness was measured according to the above-mentioned spectral color whiteness meter (PF10 manufactured by Nippon Denshoku Industries Co., Ltd.), JIS P 8148 “Measurement method of ISO whiteness (diffuse blue light reflectance)”. In the evaluation, 80 or more was marked with ⁇ , 70 or more and less than 80 was marked with ⁇ , and less than 70 was marked with x. The opacity was measured using a Hunter whiteness meter (TR-600, manufactured by Tokyo Denshoku Co., Ltd.), Japan Tape No. It was measured according to 69 “Paper-Hunter Opacity Test Method”.
  • the density is measured by measuring the paper basis weight (g / m 2 ) and the paper thickness ( ⁇ m).
  • the paper basis weight (g / m 2 ) ⁇ paper thickness ( ⁇ m) density (g / cm 3 ) Calculated as In the evaluation, a mark having a lower density (bulkyness) than talc or titanium dioxide, which is generally used as a filler, was marked with a circle.
  • Table 2 shows the results obtained by measuring the non-coated paper and the evaluation results.
  • surfaces is calculated
  • required by the arithmetic average by setting the number of samples to N 3.
  • Table 2 shows that the density of Examples 1-1 to 3-1 is lower than that of talc and titanium dioxide, and is bulky.
  • the opacity of Examples 1-1 to 3-2 is similar to that of talc and titanium dioxide.
  • the whiteness of the white pigments of the examples is as high as 80% or more compared to the comparative examples.
  • the whiteness of the non-coated papers of Examples 1-1 to 3-2 was as high as 80% or more compared to the comparative example, and Examples 3-1 and 3-2 showed the same whiteness as talc. ing.
  • Ca carbonate (Carbital 90, manufactured by Imeris Co., Ltd.), which is a general coating pigment, was also performed. Create a paint with the following composition on high-quality paper 81.4g / m 2 (manufactured by Oji Paper Co., Ltd.) and apply it with a bar coater to a coating amount of 20g / m 2. I passed through the calendar.
  • the whiteness was measured according to a spectral color whiteness meter (PF10 manufactured by Nippon Denshoku Industries Co., Ltd.) and “Measurement method of ISO whiteness (diffuse blue light reflectance)” of JIS P8148. In the evaluation, 80 or more was marked with ⁇ , 70 or more and less than 80 was marked with ⁇ , and less than 70 was marked with x.
  • the glossiness of the blank paper was measured according to a gloss meter (Nippon Denshoku Industries Co., Ltd., VGP5000), JIS P 8142 “Paper and paperboard—Measurement method of 75 ° specular gloss”.
  • RI printing tester evaluation method 0.4 cc of oil-based offset printing ink “TK High Unity SOY Ai (made by Toyo Ink Manufacturing Co., Ltd.)” is kneaded with a rubber roll for 1 minute and printed at a rotation speed of 40 rpm.
  • the printed gloss after drying for 24 hours is measured in the same manner as the above-mentioned white paper glossiness, and in part, the printed surface is transferred to white paper before drying, and the cyan density of the transferred ink is measured by Macbeth reflection densitometer ( Ink setability was evaluated by measuring with a Japanese lithographic equipment (X-Rite 404). The ink setting property was better when the density (optical density: OD value) was lower, and a value less than 0.2 was marked with a circle.
  • Table 3 shows the results obtained by measuring the coated paper and the evaluation results.
  • surfaces is calculated
  • required by the arithmetic average by setting the number of samples to N 3.
  • the whiteness of the coated papers of Examples 1-1 to 3-2 is higher than that of 80.2 of Comparative Example 1, and Example 3-1 has the same degree as Ca carbonate. It indicates whiteness.
  • the OD values of the ink sets of Examples 1-1 to 3-1 are lower than those of Ca carbonate, indicating that they are excellent.

Abstract

Provided is a method for producing a white pigment, comprising a first step of burning a sludge at 600-800˚C to produce paper-making sludge ashes, a second step of adding an aluminum processing sludge to the paper-making sludge ashes or adding the paper-making sludge ashes to the aluminum processing sludge, and subsequently adding/mixing water to/with the water-added mixture and then subjecting the resultant mixture to a hydrothermal reaction to produce a slurry-like material or, alternatively, adding/mixing water to/with the resultant mixture to produce a slurry-like material without a hydrothermal reaction, and a third step of subjecting the slurry-like material to a wet milling procedure to produce the white pigment. The method enables the production of a white pigment having a whiteness degree of 80% or more, which is a whiteness degree required for high-grade paper, at low production cost using PS and AS as raw materials.

Description

白色顔料の製造方法、その製造方法により製造された白色顔料およびその白色顔料を使用する高級紙White pigment production method, white pigment produced by the production method, and high-grade paper using the white pigment
 本発明は、2種類の産業廃棄物を原料とする白色顔料の製造方法、その製造方法により製造された白色顔料およびその白色顔料を使用する高級紙に関し、詳細には、2種類の産業廃棄物である製紙スラッジおよびアルミスラッジを原料とする白色顔料の製造方法、その製造方法により製造された製紙用填料や塗工用顔料である白色顔料、そして、その製紙用填料や塗工用顔料である白色顔料を使用する高級紙に関する。 The present invention relates to a method for producing a white pigment from two types of industrial waste, a white pigment produced by the production method, and a high-grade paper using the white pigment, and more specifically, two types of industrial waste A white pigment using a paper sludge and an aluminum sludge as a raw material, a white pigment as a papermaking filler or a coating pigment produced by the production method, and a papermaking filler or a coating pigment The present invention relates to high-grade paper using a white pigment.
 近年、環境保護の観点から資源循環型産業構造への移行が望まれてきており、製紙業界においても製紙スラッジ(以下、「PS」という。)を再利用する対策が望まれている。PSとは、製紙工程の排水中に含まれる、パルプの繊維分、白色顔料等の無機粒子で利用されずに排出されたものの余剰汚泥物である。このPSは燃焼後、製鉄用フォーミング剤、セメント増量剤として再利用されることもあるが、いまだ大部分が埋め立て処理によって廃棄されている。この廃棄処理に掛かる経費の負担は多大なものである。また、最終処分場の逼迫も課題となっており、PSの再利用が早急に望まれている。
 一方、製紙業界と同様に、アルミ加工業界でもアルミニウム製品の表面処理の廃棄液であるアルミ加工スラッジ(以下、「AS」という。)を再利用する対策が望まれている。ASとは、アルミニウム表面処理工程より生ずるアルミニウム含有の廃液の沈殿凝集させた汚泥物である。このASの処分方法としては、ASを焼却し、焼却灰として廃棄処分するか、ASを焼却せず、他の焼却灰と混合して廃棄処分している。このASを廃棄処理する問題が深刻化する状況となっており、この廃棄処理に掛かる経費の負担は多大なものである。そこで、ASを脱水乾燥し溶解等を行い、アルミニウムの原料や、排水処理薬品等へ再利用し、廃棄量を少なくする試みがなされており、ASの再利用が早急に望まれている。
 そのために、PSに関しては、PSを抄紙用白色填料や塗工用顔料の白色顔料として再利用することで、また、ASに関しては、ASをゼオライトとして再利用することで、産業廃棄物の削減および原材料の使用量低減を図る研究が多く提案されている。
In recent years, a shift to a resource recycling industrial structure has been desired from the viewpoint of environmental protection, and a countermeasure for reusing paper sludge (hereinafter referred to as “PS”) is also desired in the paper manufacturing industry. PS is an excess sludge that has been discharged without being used in inorganic particles such as pulp fibers and white pigment, which are contained in the wastewater in the papermaking process. Although this PS may be reused as an iron-forming forming agent or cement extender after combustion, most of it is still disposed of by landfill treatment. The burden of expenses for this disposal process is enormous. In addition, tightness of the final disposal site is also an issue, and PS reuse is urgently desired.
On the other hand, as in the paper manufacturing industry, a countermeasure for reusing aluminum processing sludge (hereinafter referred to as “AS”), which is a waste liquid for surface treatment of aluminum products, is also desired in the aluminum processing industry. AS is sludge that is agglomerated and agglomerated of an aluminum-containing waste liquid produced in the aluminum surface treatment step. As an AS disposal method, AS is incinerated and discarded as incinerated ash, or AS is not incinerated, but is mixed with other incinerated ash and discarded. The problem of disposal processing of this AS is becoming serious, and the burden of expenses for this disposal processing is great. Thus, attempts have been made to reduce the amount of waste by dehydrating and drying AS, dissolving it, reusing it as an aluminum raw material, wastewater treatment chemicals, etc., and the reuse of AS is urgently desired.
Therefore, with regard to PS, PS can be reused as a white pigment for papermaking and coating pigments, and AS can be reused as zeolite for reducing industrial waste and Many studies have been proposed to reduce the amount of raw materials used.
 PSの白色顔料の製造方法に関する特許文献を以下に述べる。
 PSを焼成する際に生成される未燃焼有機物残渣が製紙スラッジ灰(以下、「PS灰」という。)の白色度を著しく下げるために、酸化工程を多段階実施し高白色度を達成する製造方法が提案されている(特許文献1参照)。また、上記未燃焼有機物残渣をファンにより強制的に排除しながら、製紙スラッジを焼成する製造方法が提案されている(特許文献2参照)。そして、PSを焼成する際に高温になりすぎると、生成する白色顔料の硬度が高くなり、粉砕工程や抄紙工程におけるワイヤー摩耗度への悪影響が指摘されており、これに対して、PS灰を水酸化カルシウム水溶液の懸濁液に加えて混合し、二酸化炭素を吹き混み軽質炭酸カルシウムをPS灰の表面に析出させる製造方法が提案されている(特許文献3参照)。更に、PS灰を硫酸アルミニウム水溶液に加えて混合した後、二酸化炭素と接触させトリスルホアルミン酸カルシウムを生成し無機粒子を製造する製造方法(特許文献4参照)が、そして、PS灰にリン酸化合物を配合添加し熱処理して白色度を高める高白色度PS灰の製造方法(特許文献5参照)が提案されている。
Patent literature relating to a method for producing a white pigment of PS is described below.
Production in which unburnt organic residue generated when baking PS significantly reduces the whiteness of paper sludge ash (hereinafter referred to as “PS ash”), and thus achieves high whiteness by performing an oxidation process in multiple stages. A method has been proposed (see Patent Document 1). Further, a manufacturing method has been proposed in which papermaking sludge is fired while forcibly removing the unburned organic residue with a fan (see Patent Document 2). When the temperature of the PS becomes too high when the PS is fired, the hardness of the white pigment to be produced increases, and it has been pointed out that there is an adverse effect on the degree of wire wear in the pulverization process and papermaking process. There has been proposed a production method in which a calcium hydroxide aqueous solution is added to a suspension and mixed, and carbon dioxide is blown and light calcium carbonate is deposited on the surface of PS ash (see Patent Document 3). Furthermore, after the PS ash is added to the aluminum sulfate aqueous solution and mixed, it is contacted with carbon dioxide to produce calcium trisulfoaluminate to produce inorganic particles (see Patent Document 4). A method for producing a high whiteness PS ash in which a compound is added and heat treated to increase whiteness has been proposed (see Patent Document 5).
 ASのゼオライトの製造方法に関する特許文献として、陽極酸化処理に伴い発生したASからゼオライトを製造する製造方法が、そして、製造されたゼオライトは洗剤ビルダーや各種フィラー等の用途に用いることができることが報告され(特許文献6参照)、また、ASにアルカリ水溶液を添加しスラリー化してゼオライトを製造する製造方法が、そして、製造されたゼオライトは、例えばコンクリートの添加剤、吸着剤、土壌改良剤等として利用できることが報告されている(特許文献7参照)。更に、廃棄物である石炭灰を主原料、SiO2源又はAl23源を副原料としてゼオライトを製造する製造方法が報告され、上記副原料として、AS等のようなAl23を含む産業廃棄物が挙げられること、そして製造されたゼオライトは、例えば農業土壌改良、排水水質浄化等の大規模分野に大量に使用できることが報告されている(特許文献8参照)。
 しかしながら、製紙業界においては、PSを再利用することが喫緊の課題であったために、アルミ加工業界のASを用いて白色顔料を製造しようとする試みは全くなされておらず、PSとASを用いた白色顔料の製造方法についての報告は、今日までなされていない。
As a patent document relating to a method for producing AS zeolite, it is reported that a production method for producing zeolite from AS generated by anodizing treatment, and that the produced zeolite can be used for applications such as detergent builders and various fillers. In addition, there is a manufacturing method in which an aqueous alkali solution is added to AS to form a slurry by adding zeolite to AS, and the manufactured zeolite is used as, for example, a concrete additive, an adsorbent, a soil improver, etc. It has been reported that it can be used (see Patent Document 7). Furthermore, a production method for producing zeolite using coal ash, which is waste, as a main raw material and using an SiO 2 source or an Al 2 O 3 source as a secondary raw material, has been reported. As the secondary raw material, Al 2 O 3 such as AS is used. It has been reported that industrial wastes are included, and that the produced zeolite can be used in large quantities in large-scale fields such as agricultural soil improvement and drainage water purification (see Patent Document 8).
However, in the paper manufacturing industry, it was an urgent task to recycle PS, so no attempt was made to produce white pigments using AS in the aluminum processing industry, and PS and AS were used. No report has been made on the production method of white pigments.
特開2001-026727号公報JP 2001-026727 A 特開2008-001591号公報JP 2008-001591 A 特開2002-233851号公報JP 2002-233851 A 特開2007-106654号公報JP 2007-106654 A 特開2003-278092号公報JP 2003-278092 A 特開平11-314912号公報JP 11-314912 A 特開2006-044978号公報JP 2006-044978 A 特開2004-224687号公報Japanese Patent Laid-Open No. 2004-224687
 上記した従来の製造方法で得られた白色顔料は、多くのコストとエネルギーを必要とするために生産コストが高くつき、また、高級紙に製紙用填料や塗工紙用顔料として使用するには、上記白色顔料の白色度が低いために、必要とする配合割合をかなり抑えなければならず、高級紙に必要とする白色度が得られないという問題がある。高級紙に使用する白色顔料の白色度は80%以上のものを必要とする。
 更にPSの焼成時に、PS中の無機顔料が高温で溶融し、硬度が非常に高くなり、そのために粉砕工程やワイヤー摩耗性に悪影響を与え、製紙材料としての品質に達していないものも少なくない。
 そして、上述したように、現在のPSを廃棄する処理方法としては、減容効果を期待して脱水・焼成し、排出されるPS灰のほとんどを埋め立て処理しており、その廃棄処理に掛かる経費の負担は多大なものである。その廃棄物の一部を製鉄用フォーミング剤やセメント増量剤、土壌改良剤に配合することで再利用しているのみで、100%のPSを再利用できる技術は開発されていない。また、現在のASを廃棄する処理方法も、焼却し、焼却灰として廃棄処分するか、ASを焼却せず、他の焼却灰と混合して廃棄処分しており、その廃棄処理に掛かる経費の負担は多大なものであり、また、ASを原料として用いて製造する白色顔料の製造方法は今日まで知られていない。
The white pigment obtained by the above-described conventional production method requires a lot of cost and energy, so the production cost is high, and it can be used as a paper filler or coated paper pigment on high-grade paper. However, since the whiteness of the white pigment is low, the required blending ratio must be considerably suppressed, and there is a problem that the whiteness required for high-grade paper cannot be obtained. The whiteness of the white pigment used for high-grade paper needs to be 80% or higher.
Furthermore, when PS is baked, the inorganic pigment in PS melts at a high temperature and the hardness becomes very high, which adversely affects the pulverization process and wire wear, and many of them do not reach the quality as papermaking materials. .
And as mentioned above, as a processing method for discarding the current PS, dehydration and baking are performed in the hope of reducing the volume, and most of the discharged PS ash is landfilled. The burden of is great. Only a part of the waste is reused by blending it with a forming agent for steel making, a cement extender, and a soil conditioner, and no technology that can recycle 100% PS has been developed. Also, the current disposal method of AS is incinerated and discarded as incinerated ash, or AS is not incinerated, but is mixed with other incinerated ash and disposed of. The burden is enormous, and a method for producing a white pigment produced using AS as a raw material has not been known to date.
 それ故に、本発明は、上記従来技術の問題点、PSから製造された白色顔料の生産コストが高いこと、その白色顔料が高級紙の白色度としては低いこと、PSの廃棄処理に掛かる経費の負担は多大なことに鑑み、PSおよびASを原料として用いて、生産コストが低くでき、高級紙に必要な80%以上の白色度を有する白色顔料が得られ、PSの廃棄処理に掛かる経費をなくすことのできる白色顔料を製造する製造方法、その製造方法により製造された製紙用填料や塗工用白色顔料である白色顔料、およびその白色顔料を使用した高級紙を提供することを課題とする。 Therefore, the present invention has the above-mentioned problems of the prior art, the high production cost of white pigments produced from PS, the low whiteness of high-grade paper, and the cost of disposal of PS. Considering the great burden, the production cost can be reduced by using PS and AS as raw materials, the white pigment having a whiteness of 80% or more necessary for high-quality paper can be obtained, and the cost for disposal of PS can be reduced. It is an object of the present invention to provide a production method for producing a white pigment that can be eliminated, a white pigment that is a white pigment for papermaking and coating produced by the production method, and a high-grade paper using the white pigment. .
 本発明者は、PSを再利用して得られる白色顔料の白色度を高めるために、PSを焼成した後、水酸化アルミニウム、苛性ソーダが主成分のASを添加してそこに水を加えて混合攪拌して水熱反応させてスラリー状物とする、又は水を加えて混合攪拌し水熱反応させずにスラリー状物とし、そのスラリー状物を湿式粉砕して得られた白色顔料が、白色度80%以上であることを見出して本発明を完成するに至った。
 請求項1に係る発明の白色顔料の製造方法は、製紙スラッジを原料とし白色顔料を製造する方法であって、前記スラッジを600~800℃で焼成し、製紙スラッジ灰とする第一の工程と、前記製紙スラッジ灰にアルミニウム加工スラッジを添加、又はアルミニウム加工スラッジに前記製紙スラッジ灰を添加した後に、水を加えて混合攪拌し水熱反応させてスラリー状物とする、又は水を加えて混合攪拌し水熱反応させずにスラリー状物とする第二の工程と、上記スラリー状物を湿式粉砕して白色顔料とする第三の工程と、からなることを特徴とする。
 請求項2に係る発明の白色顔料の製造方法は、前記製紙スラッジ灰にアルミニウム加工スラッジを添加する割合、又は前記アルミニウム加工スラッジに前記製紙スラッジ灰を添加する割合は、スラッジ総重量固形分に対し上記アルミニウム加工スラッジが20~80%であることを特徴とする。
 請求項3に係る発明の白色顔料の製造方法は、前記水を加えて攪拌してスラリー状物とする水熱反応が、85~95℃の温度で1~4時間混合攪拌することを特徴とする。
 請求項4に係る発明の白色顔料の製造方法は、前記スラリー状物の一部がゼオライト化成分からなることを特徴とする。
 請求項5に係る発明の白色顔料の製造方法は、前記アルミニウム加工スラッジが、水酸化アルミニウムと苛性ソーダ又は苛性カリを主成分とすることを特徴とする。
 請求項6に係る発明の白色顔料の製造方法は、前記第二の行程の後に、前記スラリー状物の未反応のアルカリ分を水洗により除去する工程を設けることを特徴とする。
 請求項7に係る発明の白色顔料は、前記請求項1乃至6の何れか1項に記載の白色顔料の製造方法で製造されることを特徴とする。
 請求項8に係る発明の白色顔料は、前記請求項4に記載のゼオライト化成分が、その成分中にナトリウム又はカリウムを担持していることを特徴とする。
 請求項9に係る発明の高級紙は、請求項7に記載の白色顔料が製紙用の填料として使用されることを特徴とする。
 請求項10に係る発明の高級紙は、請求項7に記載の白色顔料が紙表面の塗工用顔料として使用されることを特徴とする。
In order to increase the whiteness of the white pigment obtained by reusing PS, the present inventor added PS, which is mainly composed of aluminum hydroxide and caustic soda, and then mixed with water. Stir and hydrothermally react to make a slurry, or add water to mix and stir to make a slurry without hydrothermal reaction, and the white pigment obtained by wet pulverization of the slurry is white The present invention was completed by finding that the degree was 80% or more.
The method for producing a white pigment of the invention according to claim 1 is a method for producing a white pigment using papermaking sludge as a raw material, wherein the sludge is calcined at 600 to 800 ° C. to obtain papermaking sludge ash, After adding the aluminum sludge to the paper sludge ash, or after adding the paper sludge ash to the aluminum sludge, add water and mix and stir to hydrothermal reaction to make a slurry, or add water and mix It is characterized by comprising a second step of stirring to make a slurry without hydrothermal reaction, and a third step of wet grinding the slurry to make a white pigment.
In the method for producing a white pigment according to the second aspect of the present invention, the ratio of adding the aluminum processing sludge to the papermaking sludge ash, or the ratio of adding the papermaking sludge ash to the aluminum processing sludge is based on the sludge total weight solids. The aluminum processing sludge is 20 to 80%.
The method for producing a white pigment of the invention according to claim 3 is characterized in that the hydrothermal reaction in which the water is added and stirred to form a slurry is mixed and stirred at a temperature of 85 to 95 ° C. for 1 to 4 hours. To do.
The white pigment production method of the invention according to claim 4 is characterized in that a part of the slurry is made of a zeolitic component.
The method for producing a white pigment of the invention according to claim 5 is characterized in that the aluminum-processed sludge is mainly composed of aluminum hydroxide and caustic soda or caustic potash.
The method for producing a white pigment of the invention according to claim 6 is characterized in that after the second step, a step of removing unreacted alkali content of the slurry-like material by washing with water is provided.
A white pigment according to a seventh aspect of the present invention is manufactured by the white pigment manufacturing method according to any one of the first to sixth aspects.
The white pigment of the invention according to claim 8 is characterized in that the zeolitic component according to claim 4 carries sodium or potassium in the component.
The high-grade paper of the invention according to claim 9 is characterized in that the white pigment according to claim 7 is used as a filler for papermaking.
The high-grade paper of the invention according to claim 10 is characterized in that the white pigment according to claim 7 is used as a coating pigment on the paper surface.
 本発明の白色顔料の製造方法は、より安価で安定的なPSおよびASを白色顔料として再資源化が可能であり、そのために生産コストを低くでき、高級紙に必要な80%以上の白色度を有する白色顔料が得られ、PSの廃棄処理に掛かる経費をなくすことができ、また、埋め立てされる処理汚泥量を一層低減することができる。
 本発明の白色顔料の製造方法により製造された白色顔料は、高級紙に必要な白色度80%以上を維持し、紙の填料として使用した場合は、従来から使われている高級高価な填料のタルクの代替になり得る。また、アルカリ水熱反応による一部ゼオライト化により、反応前の白色顔料より白色度が上がり紙の密度が下がり嵩高となり、不透明度もアップした。更に、紙の塗工用顔料として使用した場合は、従来から使用されている白色顔料である炭酸カルシウムの代替が可能であり、また、インキセット性の良い顔料は、その一部がゼオライト化されることで、印刷光沢を維持しながら、インキセット性を向上することができる。
 本発明の白色顔料は、高級紙に必要な80%以上の白色度を有するので、高級紙の顔料として利用が可能である。
The method for producing a white pigment according to the present invention enables recycling of cheaper and more stable PS and AS as a white pigment, thereby reducing the production cost, and the whiteness of 80% or more required for high-quality paper. A white pigment having a water content can be obtained, and the cost for disposal treatment of PS can be eliminated, and the amount of treated sludge to be landfilled can be further reduced.
The white pigment produced by the method for producing a white pigment of the present invention maintains a whiteness of 80% or more required for high-quality paper, and when used as a paper filler, it is a high-grade expensive filler used conventionally. Can be an alternative to talc. In addition, due to partial zeolitization by alkaline hydrothermal reaction, the whiteness increased from the white pigment before the reaction, the paper density decreased and the paper became bulky, and the opacity increased. In addition, when used as a pigment for paper coating, it is possible to replace calcium carbonate, which is a white pigment that has been used in the past. As a result, the ink setting property can be improved while maintaining the printing gloss.
Since the white pigment of the present invention has a whiteness of 80% or more required for high-grade paper, it can be used as a high-grade paper pigment.
 PSはパルプ化工程、抄紙工程、塗工工程、古紙再生工程等の各工程から排出される排水に対して、既知の凝集沈殿や活性汚泥法等の方法により沈殿処理されたものを原材料として使用することができる。
 回収されたPSの乾燥、焼成方法は特に限定するものではないが、流動床、ストーカ炉、ロータリーキルン等を用いることができる。中でも、加熱炉内のスラッジの焼成温度を均一にすることができ、未燃焼有機物残渣を極力生じさせず、設備維持の面でも極力単純であり駆動エネルギーが少なくコストパフォーマンスの高い、電気式外熱式ロータリーキルンを用いることが好ましい。
PS is used as a raw material that has been subjected to precipitation treatment by known methods such as coagulation sedimentation and activated sludge process for wastewater discharged from each process such as pulping, papermaking, coating, and used paper recycling. can do.
A method for drying and firing the recovered PS is not particularly limited, but a fluidized bed, a stoker furnace, a rotary kiln, or the like can be used. Above all, the firing temperature of the sludge in the heating furnace can be made uniform, unburned organic residue is not generated as much as possible, the equipment maintenance is as simple as possible, the driving energy is low, and the cost performance is high. It is preferable to use a rotary kiln.
 PSの焼成温度は、低ければ未燃焼有機残渣を生じ白色度を低下させ、高ければ焼成物の硬度が高まり、その後の粉砕工程に支障をきたすばかりか、ワイヤー摩耗度に影響し、製紙用填料としての品質が低くなる。また燃焼温度を維持するためのエネルギーコストが余計にかかり、好ましくない。すなわち、500℃以下の温度では未燃焼有機物残渣が生じ、生成する焼成物の白色度は低くなる。一方、900℃以上の温度では顔料の表面が一部溶融し、硬い焼成物が生成する。従って、本発明の焼成温度は、600℃以上800℃以下が好ましく、650℃以上750℃以下がより好ましい。 If the firing temperature of PS is low, unburned organic residue is produced and the whiteness is lowered. If the firing temperature is high, the hardness of the fired product is increased, which not only hinders the subsequent grinding process, but also affects the degree of wire wear. As the quality becomes lower. Further, the energy cost for maintaining the combustion temperature is excessive, which is not preferable. That is, an unburned organic residue is generated at a temperature of 500 ° C. or lower, and the whiteness of the fired product to be produced is lowered. On the other hand, at a temperature of 900 ° C. or higher, the pigment surface partially melts and a hard fired product is generated. Therefore, the firing temperature of the present invention is preferably 600 ° C. or higher and 800 ° C. or lower, and more preferably 650 ° C. or higher and 750 ° C. or lower.
 本発明の白色顔料の製造方法は、PS灰を原料とする製紙用顔料の白色度を高めるため、PS灰にASを添加する工程を持つ。ASは、スラッジ発生工程を特に限定するものではないが、アルミニウム加工工場から排出される、アルミニウム表面のアルカリ洗浄時に発生する廃液やアルミニウム押出し工場のダイス表面のアルカリ洗浄の廃液の沈殿汚泥物の大部分が再利用されることなく廃棄物処分されており、廃棄物の有効利用といった観点から上記廃液や上記沈殿汚泥物が好ましい。また、この沈殿汚泥物は、水酸化アルミニウムが主成分で、洗浄する際に使用された苛性ソーダも含有している。この苛性ソーダは、後に述べるアルカリ水熱反応に必要な成分でもある。PS灰とASの添加割合は、スラッジ総重量固形分に対しASが20~80%となるよう添加し、水に分散させる。その際、ASが多いほど白色顔料の白色度はアップするが、PS灰の有効利用とならないので、好ましくは、25~75%、より好ましくは、45~55%が良い。 The method for producing a white pigment according to the present invention includes a step of adding AS to PS ash in order to increase the whiteness of a papermaking pigment made from PS ash. AS does not specifically limit the sludge generation process, but it is a large amount of sludge discharged from an aluminum processing factory and generated as a result of alkaline cleaning of the aluminum surface or of alkaline cleaning waste liquid from the surface of the aluminum extrusion factory die. The waste is disposed without being reused, and the waste liquid and the precipitated sludge are preferable from the viewpoint of effective use of waste. Further, the precipitated sludge is mainly composed of aluminum hydroxide and also contains caustic soda used for cleaning. This caustic soda is also a component necessary for the alkaline hydrothermal reaction described later. The addition ratio of PS ash and AS is added so that AS becomes 20 to 80% with respect to the sludge total weight solid content, and dispersed in water. At that time, the whiteness of the white pigment increases as the AS increases, but the PS ash is not effectively used. Therefore, it is preferably 25 to 75%, more preferably 45 to 55%.
 上記PS灰・AS添加物は、このまま湿式粉砕工程へ進んでも良いが、水熱工程を経ることでその一部をゼオライト化させることもできる。ゼオライト水熱工程の条件としては、一般的に知られているアルカリ条件化、85~95℃の温度で1時間から4時間反応させるのが好ましく、ゼオライト化による多孔質粒子の生成が期待される。
 また、ゼオライト化の反応促進剤として、塩化カリウムを加えても良い。これらにより、紙の填料として使用する場合は、白色度だけでなく、不透明度アップと嵩高が期待でき、塗工用顔料として使用する場合は、印刷インキセットの向上が期待できる。PS灰のシリカ分が少なく、ゼオライト化が全く期待できない場合には、シリカ分の補給として、水ガラス(ケイ酸ナトリウム)や、シリカ廃棄物である石炭灰や微ケイ砂(ガラス製造工程から排出される廃棄物)、もみ殻焼却灰等をPSの焼成時に加えても良い。
The PS ash / AS additive may proceed to the wet pulverization process as it is, but a part of the PS ash / AS additive may be zeoliteized through a hydrothermal process. As the conditions for the zeolite hydrothermal process, it is preferable to carry out the reaction under a generally known alkaline condition at a temperature of 85 to 95 ° C. for 1 to 4 hours, and the formation of porous particles by zeolitization is expected. .
In addition, potassium chloride may be added as a zeolitic reaction accelerator. Thus, when used as a filler for paper, not only whiteness but also increased opacity and bulkiness can be expected, and when used as a coating pigment, an improvement in printing ink set can be expected. When PS ash is low in silica and zeoliticization cannot be expected at all, water glass (sodium silicate), silica ash and fine silica sand (discharged from the glass production process) are used as silica supplements. Waste), rice husk incineration ash, and the like may be added during the baking of PS.
 本発明の湿式粉砕工程については、特に粉砕方法を限定するものではないが、湿式ボールミル、振動ミル、撹拌槽型ミル、流通管型ミル、コボールミル、ホモジナイザー等を用いることができ、最終的に紙の填料に使用する場合は、平均粒子径1.0から20.0μmになるよう粉砕し、塗工用顔料として使用する場合は、平均粒子径0.1から2.0μmになるよう微粉砕する。ちなみに填料に使用する場合、1.0μmより小さい粒子径を得ようとすれば、抄紙時の歩留りが悪く、また20μm以上の粒子径であれば、密着不良や外観不良を引き起こす可能性がある。塗工用顔料として使用する場合は、0.1μmより小さい粒子径を得ようとすれば、処理時間が長くかかり多くのエネルギーが必要となる。また2.0μm以上の粒子径であれば、平滑性不良等の外観不良を引き起こす可能性がある。
 なお、湿式粉砕工程の前に、未反応のアルカリ分の除去のために、必要に応じ水洗工程を加えても良い。
For the wet pulverization step of the present invention, the pulverization method is not particularly limited, but a wet ball mill, vibration mill, stirring tank type mill, flow tube type mill, coball mill, homogenizer, etc. can be used, and finally paper When used as a filler, it is pulverized to have an average particle size of 1.0 to 20.0 μm, and when used as a coating pigment, it is finely pulverized to have an average particle size of 0.1 to 2.0 μm. . By the way, when it is used as a filler, if it is attempted to obtain a particle size of less than 1.0 μm, the yield during paper making is poor, and if the particle size is 20 μm or more, there is a possibility of causing poor adhesion and poor appearance. When it is used as a coating pigment, if it is intended to obtain a particle size smaller than 0.1 μm, it takes a long processing time and a lot of energy is required. Moreover, if the particle diameter is 2.0 μm or more, there is a possibility of causing poor appearance such as poor smoothness.
In addition, you may add a water-washing process as needed in order to remove an unreacted alkali content before a wet grinding process.
 以下に実施例を例示するが、該実施例は本発明の一例を示すもので本発明が以下に示す実施例により何等限定されるものではない。
(比較例)
(製紙スラッジ燃焼温度)
 従来からPSをロータリーキルンにて温度500~900℃で30分程度焼成したPS灰を原料として、普通紙用の白色顔料を製造しているので、以下に示す3種類の焼成温度で白色顔料を製造した例を比較例とした。
(比較例1)
 PSは、五條製紙(株)本社製紙工場から排出される排水を凝集沈殿法により沈降濃縮および脱水させたものを使用した。このPSを電気式外熱式ロータリーキルンにて、焼成温度700℃で30分焼成した。
(比較例2)
 PSは、比較例1と同じものを使用し、このPSを電気式外熱式ロータリーキルンにて、焼成温度500℃で30分焼成した。焼成後のPS灰は、一見して、未燃焼残渣が有り、白色度の低い状況であった。
(比較例3)
 PSは、比較例1と同じものを使用し、このPSを電気式外熱式ロータリーキルンにて、焼成温度900℃で30分焼成した。
Examples are shown below, but these examples show one example of the present invention, and the present invention is not limited in any way by the following examples.
(Comparative example)
(Paper sludge combustion temperature)
Conventionally, white pigments for plain paper have been manufactured using PS ash that has been baked for about 30 minutes at a temperature of 500-900 ° C in a rotary kiln. Therefore, white pigments are manufactured at the following three firing temperatures. This example was used as a comparative example.
(Comparative Example 1)
For PS, wastewater discharged from the paper mill of Gojo Paper Co., Ltd. was precipitated, concentrated and dehydrated by the coagulation sedimentation method. This PS was baked for 30 minutes at a baking temperature of 700 ° C. in an electric external heat rotary kiln.
(Comparative Example 2)
The same PS as in Comparative Example 1 was used, and this PS was baked for 30 minutes at a baking temperature of 500 ° C. in an electric external heat rotary kiln. At first glance, the PS ash after firing had unburned residue and was in a state of low whiteness.
(Comparative Example 3)
The same PS as in Comparative Example 1 was used, and this PS was baked at an calcination temperature of 900 ° C. for 30 minutes in an electric external heat rotary kiln.
(実施例)
 実施例1-1~3-2は比較例1~3のPS灰をホモジナイザー(IKAワークス社マジックラボ)で、30%濃度にて平均粒子径が50μm程度になるよう粗粉砕を行った。実施例1-1、実施例2-1および実施例3-1は、水熱反応をさせる実施例であり、実施例1-2、実施例2-2および実施例3-2は、水熱反応をさせない実施例である。
(実施例1-1)
 比較例1の粗粉砕を行ったPS灰を使用し、スラッジ総重量固形分に対し25%となるようにAS(古河スカイ(株)より排出のアルミニウムスラッジ)を添加し固形分が30%となるよう水に分散させた。その時のSi/Al比は0.87であった。その後、アルカリ水熱反応のために、撹拌させながら90℃にて3時間保持し、スラリー状物の一部がゼオライト化成分となるように処理した後に、該スラリー状物を湿式粉砕して白色顔料を製造した。
 なお、使用したASは分析の結果、水酸化アルミニウム47.2%、水酸化ナトリウム10.2%、白色度86.5%、平均粒子径1.5μmであった。
(Example)
In Examples 1-1 to 3-2, PS ash of Comparative Examples 1 to 3 was coarsely pulverized with a homogenizer (IKA Works Magic Lab) so that the average particle size was about 50 μm at 30% concentration. Example 1-1, Example 2-1 and Example 3-1 are examples in which a hydrothermal reaction is performed, and Example 1-2, Example 2-2 and Example 3-2 are examples of hydrothermal reaction. This is an example in which no reaction is performed.
Example 1-1
Using the coarsely pulverized PS ash of Comparative Example 1, AS (aluminum sludge discharged from Furukawa Sky Co., Ltd.) was added so as to be 25% with respect to the sludge total weight solid content, and the solid content was 30%. It was made to disperse | distribute to water. The Si / Al ratio at that time was 0.87. Thereafter, for alkaline hydrothermal reaction, the mixture is held at 90 ° C. for 3 hours with stirring, and after the slurry is treated so that a part of the slurry becomes a zeolitic component, the slurry is wet pulverized to give white A pigment was produced.
As a result of analysis, the AS used was 47.2% aluminum hydroxide, 10.2% sodium hydroxide, 86.5% whiteness, and an average particle size of 1.5 μm.
(実施例2-1)
 比較例1の粗粉砕を行ったPS灰を使用し、スラッジ総重量固形分に対し50%となるように実施例1のASを添加し固形分が30%となるよう水に分散させた。その時のSi/Al比は、0.5であった。その後、アルカリ水熱反応のために、撹拌させながら90℃にて3時間保持し、スラリー状物の一部がゼオライト化成分となるように処理した後に、該スラリー状物を湿式粉砕して白色顔料を製造した。
(実施例3-1)
 比較例1の粗粉砕を行ったPS灰を使用し、スラッジ総重量固形分に対し75%となるように実施例1のASを添加し固形分が30%となるよう水に分散させた。その時のSi/Al比は、0.2であった。その後、アルカリ水熱反応のために、撹拌させながら90℃にて3時間保持し、スラリー状物の一部がゼオライト化成分となるように処理した後に、該スラリー状物を湿式粉砕して白色顔料を製造した。
Example 2-1
The PS ash that was coarsely pulverized in Comparative Example 1 was used, and AS in Example 1 was added to 50% of the sludge total weight solids, and dispersed in water so that the solids would be 30%. The Si / Al ratio at that time was 0.5. Thereafter, for alkaline hydrothermal reaction, the mixture is held at 90 ° C. for 3 hours with stirring, and after the slurry is treated so that a part of the slurry becomes a zeolitic component, the slurry is wet pulverized to give white A pigment was produced.
Example 3-1
The PS ash that was coarsely pulverized in Comparative Example 1 was used, and AS in Example 1 was added to 75% of the sludge total weight solids, and dispersed in water so that the solids would be 30%. The Si / Al ratio at that time was 0.2. Thereafter, for alkaline hydrothermal reaction, the mixture is held at 90 ° C. for 3 hours with stirring, and after the slurry is treated so that a part of the slurry becomes a zeolitic component, the slurry is wet pulverized to give white A pigment was produced.
(実施例1-2)
 比較例1の粗粉砕を行ったPS灰を使用し、スラッジ総重量固形分に対し25%となるように実施例1のASを添加し固形分が30%となるよう水を加えて分散させてスラリー状物を生成した後に、水熱反応させず、上記スラリー状物を湿式粉砕して白色顔料を製造した。
(実施例2-2)
 比較例1の粗粉砕を行ったPS灰を使用し、スラッジ総重量固形分に対し50%となるように実施例1のASを添加し固形分が30%となるよう水を加えて分散させてスラリー状物を生成した後に、水熱反応させず、上記スラリー状物を湿式粉砕して白色顔料を製造した。
(実施例3-2)
 比較例1の粗粉砕を行ったPS灰を使用し、スラッジ総重量固形分に対し75%となるように実施例1のASを添加し固形分が30%となるよう水を加えて分散させてスラリー状物を生成した後に、水熱反応させず、上記スラリー状物を湿式粉砕して白色顔料を製造した。
Example 1-2
Using the coarsely pulverized PS ash of Comparative Example 1, the AS of Example 1 was added to 25% of the sludge total weight solid content, and water was added and dispersed so that the solid content was 30%. After the slurry was formed, the white pigment was produced by wet pulverizing the slurry without hydrothermal reaction.
(Example 2-2)
Using the coarsely pulverized PS ash of Comparative Example 1, the AS of Example 1 was added to 50% of the sludge total weight solid content, and water was added to disperse the solid content to 30%. After the slurry was formed, the white pigment was produced by wet pulverizing the slurry without hydrothermal reaction.
(Example 3-2)
Using the coarsely pulverized PS ash of Comparative Example 1, the AS of Example 1 was added to 75% of the sludge total weight solid content, and water was added and dispersed so that the solid content was 30%. After the slurry was formed, the white pigment was produced by wet pulverizing the slurry without hydrothermal reaction.
 上記した比較例と実施例の製造条件を表1に纏めて示す。
Figure JPOXMLDOC01-appb-T000001
 比較例1のPS灰のシリカアルミナ比(Si/Al比)は、分析の結果2.10であった((株)富士検査センター測定)。
 比較例2の焼成後のPS灰は、一見して、未燃焼残渣が有り、白色度の低い状況であった。
 比較例3は、比較例1に比較し白色度の改善は見られたものの、燃焼粒子が粗大で黄色味を帯びていた。
Table 1 summarizes the manufacturing conditions of the comparative example and the example described above.
Figure JPOXMLDOC01-appb-T000001
The silica-alumina ratio (Si / Al ratio) of PS ash of Comparative Example 1 was 2.10 as a result of analysis (measured by Fuji Inspection Center Co., Ltd.).
At first glance, the PS ash after firing in Comparative Example 2 had an unburned residue and had a low whiteness.
In Comparative Example 3, although whiteness was improved as compared with Comparative Example 1, the combustion particles were coarse and yellowish.
(ゼオライト成分の確認)
 水熱反応させて得られたスラリー状物は、その一部がゼオライト成分を含んでおり、シリカ/アルミナ比が1より小さいことから、ナトリウムが担持されたA型ゼオライトの生成が期待される。
 ゼオライト成分の確認のために、アルカリ水熱反応後の白色顔料を純水にて水洗を繰り返しナトリウム分が検出されなくなった後、硝酸を加えゼオライトを壊し担持されたナトリウムの分析を行ったところ、実施例1-1~3-1のいずれもナトリウム分が検出された((株)富士検査センター)。なお、アルミニウム加工工程の洗浄液に水酸化カリウムを使用し、ゼオライト化の反応促進剤として塩化カリウムを使用した場合は、ナトリウムよりイオン化傾向の大きいカリウムが担持されたゼオライトが生成される。
(Confirmation of zeolite component)
A part of the slurry obtained by the hydrothermal reaction contains a zeolite component, and the silica / alumina ratio is smaller than 1, so that it is expected to produce A-type zeolite supporting sodium.
In order to confirm the zeolite component, the white pigment after alkaline hydrothermal reaction was washed with pure water repeatedly. After the sodium content was not detected, nitric acid was added to break the zeolite and analyze the supported sodium. In all of Examples 1-1 to 3-1, a sodium content was detected (Fuji Inspection Center Co., Ltd.). In addition, when potassium hydroxide is used for the cleaning liquid in the aluminum processing step and potassium chloride is used as a zeolitic reaction accelerator, a zeolite carrying potassium having a higher ionization tendency than sodium is produced.
(白色顔料の白色度)
 上記した比較例1~3の白色顔料および実施例1-1~3-1、実施例1-2~3-2のスラリー状物を湿式粉砕して白色顔料を製造した。
 湿式粉砕にはジルコニアビーズをメディアに用いた湿式ボールミル(WAB社ダイノーミルKDL)を使用し、平均粒子径が10μm程度になるように行った。その後、それぞれの白色顔料の白色度を測定した。
(白色度の測定)
 白色度は、分光色彩白度計(日本電色工業(株)製PF10)、JIS P 8148の「ISO白色度(拡散青色光反射率)の測定方法」に準拠して測定した。
 粒子径は、レーザー回折式粒子測定器((株)堀場製作所製LA‐500)で測定した。
(Whiteness of white pigment)
The white pigments of Comparative Examples 1 to 3 and the slurry materials of Examples 1-1 to 3-1 and Examples 1-2 to 3-2 were wet pulverized to produce white pigments.
The wet pulverization was performed using a wet ball mill using zirconia beads as a medium (WANO Dynomill KDL) so that the average particle size was about 10 μm. Thereafter, the whiteness of each white pigment was measured.
(Measurement of whiteness)
The whiteness was measured according to a spectral color whiteness meter (PF10 manufactured by Nippon Denshoku Industries Co., Ltd.) and “Measurement method of ISO whiteness (diffuse blue light reflectance)” of JIS P8148.
The particle diameter was measured with a laser diffraction particle measuring instrument (LA-500 manufactured by Horiba, Ltd.).
 本発明の白色顔料を製紙用填料として以下のように非塗工紙を作製した。
 まず、原料パルプとしてフリーネス300CC(カナダ標準型ろ水度)に調整したLBKPを使用し、パルプ100質量部あたり、ロジンサイズ剤0.5質量部、カチオン化澱粉1.0質量部、および硫酸バンドを1.0質量部添加してパルプスラリーを得た。
 上記、比較例1~3の白色顔料および実施例1-1~3-1、実施例1-2~3-2の白色顔料、更に比較として、二酸化チタン(富士チタン工業(株)製TA100)、タルク(東洋化成(株)製TY)をそれぞれ10質量部を加え、丸型シートマシン(テスター産業(株)製)を使って、坪量100g/m2となるよう手抄きシートを作成した。
An uncoated paper was prepared as follows using the white pigment of the present invention as a filler for papermaking.
First, LBKP adjusted to Freeness 300CC (Canadian standard freeness) is used as a raw material pulp, and 0.5 parts by mass of rosin sizing agent, 1.0 part by mass of cationized starch, and a sulfate band per 100 parts by mass of pulp. Of 1.0 part by mass was added to obtain a pulp slurry.
The white pigments of Comparative Examples 1 to 3, the white pigments of Examples 1-1 to 3-1 and Examples 1-2 to 3-2, and titanium dioxide (TA100 manufactured by Fuji Titanium Industry Co., Ltd.) as a comparison. , Adding 10 parts by weight of talc (Toyo Kasei Co., Ltd.), and using a round sheet machine (manufactured by Tester Sangyo Co., Ltd.) to create a handsheet to a basis weight of 100 g / m 2 did.
(非塗工紙の測定と評価)
 白色度は、上記した分光色彩白度計(日本電色工業(株)製PF10)、JIS P 8148の「ISO白色度(拡散青色光反射率)の測定方法」に準拠して測定した。評価は、80以上を○印とし、70以上80未満を△印とし、70未満を×印とした。
 不透明度は、ハンター白色度計(東京電色(株)製TR-600)、JapanTappiNo.69「紙‐ハンター不透明度試験方法」に準拠して測定した。
 密度は、紙の米坪(g/m2)と紙の厚さ(μm)を測定して、紙の米坪(g/m2)÷紙の厚さ(μm)=密度(g/cm3)として計算した。評価は、填料として一般的に使用されているタルクや二酸化チタンより密度が低いもの(嵩高)を○印とした。
(Measurement and evaluation of uncoated paper)
The whiteness was measured according to the above-mentioned spectral color whiteness meter (PF10 manufactured by Nippon Denshoku Industries Co., Ltd.), JIS P 8148 “Measurement method of ISO whiteness (diffuse blue light reflectance)”. In the evaluation, 80 or more was marked with ◯, 70 or more and less than 80 was marked with Δ, and less than 70 was marked with x.
The opacity was measured using a Hunter whiteness meter (TR-600, manufactured by Tokyo Denshoku Co., Ltd.), Japan Tape No. It was measured according to 69 “Paper-Hunter Opacity Test Method”.
The density is measured by measuring the paper basis weight (g / m 2 ) and the paper thickness (μm). The paper basis weight (g / m 2 ) ÷ paper thickness (μm) = density (g / cm 3 ) Calculated as In the evaluation, a mark having a lower density (bulkyness) than talc or titanium dioxide, which is generally used as a filler, was marked with a circle.
 非塗工紙を測定して得られた結果と評価結果を表2に示す。
 なお、以下の表に示す値は、試料数をN=3としてその算術平均で求めたものである。
Figure JPOXMLDOC01-appb-T000002
Table 2 shows the results obtained by measuring the non-coated paper and the evaluation results.
In addition, the value shown in the following table | surfaces is calculated | required by the arithmetic average by setting the number of samples to N = 3.
Figure JPOXMLDOC01-appb-T000002
 表2は、実施例1-1~3-1の密度がタルクや二酸化チタンより低く、嵩高であることを示している。また、実施例1-1~3-2の不透明度がタルクや二酸化チタンと同程度であることを示している。特に実施例の白色顔料の白色度は、比較例と比べて80%以上と高いことを示している。実施例1-1~3-2の非塗工紙の白色度は、比較例と比べて80%以上と高く、実施例3-1および3-2は、タルクと同程度の白色度を示している。 Table 2 shows that the density of Examples 1-1 to 3-1 is lower than that of talc and titanium dioxide, and is bulky. In addition, the opacity of Examples 1-1 to 3-2 is similar to that of talc and titanium dioxide. In particular, the whiteness of the white pigments of the examples is as high as 80% or more compared to the comparative examples. The whiteness of the non-coated papers of Examples 1-1 to 3-2 was as high as 80% or more compared to the comparative example, and Examples 3-1 and 3-2 showed the same whiteness as talc. ing.
(塗工紙の作製)
 上記した比較例1~3の白色顔料および実施例1-1~3-1、実施例1-2~3-2のスラリー状物を湿式粉砕して得た白色顔料を高級紙用の塗工顔料として塗工紙を作製した。
 湿式微粉砕にはジルコニアビーズをメディアに用いた湿式ボールミル(WAB社ダイノーミルKDL)を使用し、平均粒子径が1μm程度になるように行った。
 比較例3に関しては、硬度が高いためか、1μm程度に微粉砕できず、塗工顔料の評価は、中止した。
 比較として、一般的な塗工顔料である炭酸Ca(カービタル90、(株)イメリス製)も行った。
 上質紙81.4g/m2(王子製紙(株)製)に以下の配合の塗料を作成し、バーコーターで塗布量20g/m2となるように塗工し、線圧130kg/cmでスーパーカレンダーにて通紙した。
(Preparation of coated paper)
The white pigments obtained by wet-grinding the white pigments of Comparative Examples 1 to 3 and the slurries of Examples 1-1 to 3-1 and Examples 1-2 to 3-2 were applied to high-grade paper. Coated paper was prepared as a pigment.
For the wet pulverization, a wet ball mill using zirconia beads as media (Dynomill KDL from WAB) was used, and the average particle size was about 1 μm.
Regarding Comparative Example 3, because of its high hardness, it could not be finely pulverized to about 1 μm, and the evaluation of the coating pigment was stopped.
As a comparison, Ca carbonate (Carbital 90, manufactured by Imeris Co., Ltd.), which is a general coating pigment, was also performed.
Create a paint with the following composition on high-quality paper 81.4g / m 2 (manufactured by Oji Paper Co., Ltd.) and apply it with a bar coater to a coating amount of 20g / m 2. I passed through the calendar.
塗工液配合
  炭酸Ca(カービタル90、(株)イメリス製)      20部
  炭酸Ca(NS2300、日東粉化工業(株)製)     20部
  炭酸Ca(TP123、奥多摩工業(株)製)       10部
  カオリン(アストラコート、(株)イメリス製)      25部
  白色顔料(実施例、比較例)               25部
  ラテックス(スマーテックス、日本A&L(株)製)    12部
  スターチ (MS4600、日本食品化工(株)製)     2部
  潤滑剤(SNコート204、サンノプコ(株)製)    0.5部
  印刷適性剤(PA646NF、星光PMC(株)製)   0.5部
  分散剤(アロンT-50、東亜合成(株)製)        微量
  消泡剤(SNデフォーマー、サンノプコ(株)製)      微量
Coating liquid blended Ca carbonate (Carbital 90, manufactured by Imeris Co., Ltd.) 20 parts Ca carbonate (NS2300, manufactured by Nitto Flour Industry Co., Ltd.) 20 parts Ca carbonate (TP123, manufactured by Okutama Kogyo Co., Ltd.) 10 parts Kaolin ( Astra Coat, manufactured by Imeris Co., Ltd.) 25 parts White pigment (Example, Comparative Example) 25 parts Latex (Smartex, manufactured by Nippon A & L Co., Ltd.) 12 parts Starch (MS4600, manufactured by Nippon Food Chemical Co., Ltd.) 2 parts Lubricant (SN Coat 204, manufactured by San Nopco Co., Ltd.) 0.5 part Printability agent (PA646NF, manufactured by Seiko PMC Co., Ltd.) 0.5 part Dispersant (Aron T-50, manufactured by Toagosei Co., Ltd.) Trace amount Defoaming agent (SN deformer, San Nopco)
(塗工紙の測定と評価)
 白色度は、分光色彩白度計(日本電色工業(株)製PF10)、JIS P 8148の「ISO白色度(拡散青色光反射率)の測定方法」に準拠して測定した。評価は、80以上を○印とし、70以上80未満を△印とし、70未満を×印とした。
 白紙光沢度は、光沢度計(日本電色工業(株)製VGP5000)、JIS P 8142の「紙および板紙-75度鏡面光沢度の測定方法」に準拠して測定した。
(Measurement and evaluation of coated paper)
The whiteness was measured according to a spectral color whiteness meter (PF10 manufactured by Nippon Denshoku Industries Co., Ltd.) and “Measurement method of ISO whiteness (diffuse blue light reflectance)” of JIS P8148. In the evaluation, 80 or more was marked with ◯, 70 or more and less than 80 was marked with Δ, and less than 70 was marked with x.
The glossiness of the blank paper was measured according to a gloss meter (Nippon Denshoku Industries Co., Ltd., VGP5000), JIS P 8142 “Paper and paperboard—Measurement method of 75 ° specular gloss”.
(RI印刷テスター評価方法)
 油性オフセット印刷用インキ「TKハイユニティSOY 藍(東洋インキ製造(株)製)」0.4ccを全面ゴムロールで1分間練り、回転数40rpmで印刷する。一部は24時間乾燥後の印刷光沢を前記白紙光沢度と同様の要領で測定し、一部は乾燥前に印刷面を白紙に転写し、転移したインキのシアン濃度をマクベス式反射濃度計(日本平版機材(株)X‐Rite404)で測定し、インキセット性の評価を実施した。インキセット性は、濃度(光学濃度:OD値)の低い方が良好で、0.2未満を○印とした。
(RI printing tester evaluation method)
0.4 cc of oil-based offset printing ink “TK High Unity SOY Ai (made by Toyo Ink Manufacturing Co., Ltd.)” is kneaded with a rubber roll for 1 minute and printed at a rotation speed of 40 rpm. In some cases, the printed gloss after drying for 24 hours is measured in the same manner as the above-mentioned white paper glossiness, and in part, the printed surface is transferred to white paper before drying, and the cyan density of the transferred ink is measured by Macbeth reflection densitometer ( Ink setability was evaluated by measuring with a Japanese lithographic equipment (X-Rite 404). The ink setting property was better when the density (optical density: OD value) was lower, and a value less than 0.2 was marked with a circle.
 塗工紙を測定して得られた結果と評価結果を表3に示す。
 なお、以下の表に示す値は、試料数をN=3としてその算術平均で求めたものである。
Figure JPOXMLDOC01-appb-T000003
 表3より、実施例1-1~3-2の塗工紙の白色度は、比較例1の80.2と比べてそれ以上に高く、実施例3-1は、炭酸Caと同程度の白色度を示している。実施例1-1~3-1のインキセットのOD値は、炭酸CaのOD値より低い値を示し優れていることを示している。
Table 3 shows the results obtained by measuring the coated paper and the evaluation results.
In addition, the value shown in the following table | surfaces is calculated | required by the arithmetic average by setting the number of samples to N = 3.
Figure JPOXMLDOC01-appb-T000003
From Table 3, the whiteness of the coated papers of Examples 1-1 to 3-2 is higher than that of 80.2 of Comparative Example 1, and Example 3-1 has the same degree as Ca carbonate. It indicates whiteness. The OD values of the ink sets of Examples 1-1 to 3-1 are lower than those of Ca carbonate, indicating that they are excellent.

Claims (10)

  1.  製紙スラッジを原料とし白色顔料を製造する方法であって、
    前記スラッジを600~800℃で焼成し、製紙スラッジ灰とする第一の工程と、
    前記製紙スラッジ灰にアルミニウム加工スラッジを添加、又はアルミニウム加工スラッジに前記製紙スラッジ灰を添加した後に、水を加えて混合攪拌し水熱反応させてスラリー状物とする、又は水を加えて混合攪拌し水熱反応させずにスラリー状物とする第二の工程と、
    上記スラリー状物を湿式粉砕して白色顔料とする第三の工程と、
    からなることを特徴とする白色顔料の製造方法。
    A method of producing a white pigment from papermaking sludge,
    A first step of calcining the sludge at 600 to 800 ° C. to produce papermaking sludge ash;
    Add aluminum processing sludge to the papermaking sludge ash, or add the papermaking sludge ash to the aluminum processing sludge, then add water and mix and stir to hydrothermal reaction to make slurry, or add water and mix and stir A second step of making a slurry without hydrothermal reaction;
    A third step of wet-grinding the slurry to obtain a white pigment;
    A method for producing a white pigment, comprising:
  2.  前記製紙スラッジ灰にアルミニウム加工スラッジを添加する割合、又は前記アルミニウム加工スラッジに前記製紙スラッジ灰を添加する割合は、スラッジ総重量固形分に対し上記アルミニウム加工スラッジが20~80%であることを特徴とする請求項1に記載の白色顔料の製造方法。 The ratio of adding the aluminum-processed sludge to the papermaking sludge ash or the ratio of adding the papermaking sludge ash to the aluminum-processed sludge is 20 to 80% of the aluminum-processed sludge with respect to the total sludge solid weight. The method for producing a white pigment according to claim 1.
  3.  前記水を加えて攪拌してスラリー状物とする水熱反応が、85~95℃の温度で1~4時間混合攪拌することを特徴とする請求項1又は2に記載の白色顔料の製造方法。 The method for producing a white pigment according to claim 1 or 2, wherein the hydrothermal reaction in which water is added and stirred to form a slurry is mixed and stirred at a temperature of 85 to 95 ° C for 1 to 4 hours. .
  4.  前記スラリー状物の一部がゼオライト化成分からなることを特徴とする請求項3に記載の白色顔料の製造方法。 4. The method for producing a white pigment according to claim 3, wherein a part of the slurry is made of a zeolitic component.
  5.  前記アルミニウム加工スラッジが、水酸化アルミニウムと苛性ソーダ又は苛性カリを主成分とすることを特徴とする請求項1乃至4の何れか1項に記載の白色顔料の製造方法。 The method for producing a white pigment according to any one of claims 1 to 4, wherein the aluminum-processed sludge contains aluminum hydroxide and caustic soda or caustic potash as main components.
  6.  前記第二の行程の後に、前記スラリー状物の未反応のアルカリ分を水洗により除去する工程を設けることを特徴とする請求項5に記載の白色顔料の製造方法。 The method for producing a white pigment according to claim 5, wherein a step of removing unreacted alkali content of the slurry-like material by washing with water is provided after the second step.
  7.  前記請求項1乃至6の何れか1項に記載の白色顔料の製造方法で製造されることを特徴とする白色顔料。 A white pigment produced by the method for producing a white pigment according to any one of claims 1 to 6.
  8.  前記請求項4に記載のゼオライト化成分が、その成分中にナトリウム又はカリウムを担持していることを特徴とする白色顔料。 A white pigment, wherein the zeolitic component according to claim 4 carries sodium or potassium in the component.
  9.  請求項7に記載の白色顔料が製紙用の填料として使用されることを特徴とする高級紙。 A high-grade paper, wherein the white pigment according to claim 7 is used as a filler for papermaking.
  10.  請求項7に記載の白色顔料が紙表面の塗工用顔料として使用されることを特徴とする高級紙。 A high-grade paper, characterized in that the white pigment according to claim 7 is used as a coating pigment on the paper surface.
PCT/JP2012/067039 2011-07-06 2012-07-04 Method for producing white pigment, white pigment produced by the method, and high-grade paper comprising said white pigment WO2013005756A1 (en)

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JPH11310732A (en) * 1998-02-09 1999-11-09 Oji Paper Co Ltd White pigment made from incineration ash and its production
JPH11314912A (en) * 1998-04-30 1999-11-16 Yoshizawa Lime Industry Co Ltd Production of zeolite from aluminum sludge
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