WO2013005469A1 - Shot processing device - Google Patents

Shot processing device Download PDF

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Publication number
WO2013005469A1
WO2013005469A1 PCT/JP2012/061113 JP2012061113W WO2013005469A1 WO 2013005469 A1 WO2013005469 A1 WO 2013005469A1 JP 2012061113 W JP2012061113 W JP 2012061113W WO 2013005469 A1 WO2013005469 A1 WO 2013005469A1
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WO
WIPO (PCT)
Prior art keywords
projection material
projection
shot processing
cabinet
tank
Prior art date
Application number
PCT/JP2012/061113
Other languages
French (fr)
Japanese (ja)
Inventor
万俊 山本
Original Assignee
新東工業株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 新東工業株式会社 filed Critical 新東工業株式会社
Priority to CN201280018938.5A priority Critical patent/CN103492125B/en
Priority to PL12807997T priority patent/PL2689892T3/en
Priority to JP2013522505A priority patent/JP5900498B2/en
Priority to EP12807997.7A priority patent/EP2689892B1/en
Priority to BR112013026821-2A priority patent/BR112013026821B1/en
Publication of WO2013005469A1 publication Critical patent/WO2013005469A1/en
Priority to IN152DEN2014 priority patent/IN2014DN00152A/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24CABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
    • B24C3/00Abrasive blasting machines or devices; Plants
    • B24C3/18Abrasive blasting machines or devices; Plants essentially provided with means for moving workpieces into different working positions
    • B24C3/20Abrasive blasting machines or devices; Plants essentially provided with means for moving workpieces into different working positions the work being supported by turntables
    • B24C3/24Apparatus using impellers

Definitions

  • One embodiment of the present invention relates to a shot processing apparatus.
  • Patent Document 1 discloses a shot processing jig (1) having a cage (24), jig rotation holding means (3) for rotating and holding the shot processing jig (1), and jig rotation holding means ( 3) a projection chamber body (2) for sealing, a projection device (7) for projecting the projection material, a projection material circulating means (8) for collecting the projected projection material and supplying it to the projection device (7) Is disclosed.
  • a shot processing apparatus includes a cabinet that is formed in a box shape and includes a projection material projection area therein, a turntable that is rotatably arranged in the cabinet in a horizontal direction, and the turntable Provided on each of the plurality of partition members for dividing the space on the turntable into a plurality in the circumferential direction of the turntable, and the plurality of rooms partitioned by the plurality of partition materials,
  • a rotary hanger having a plurality of hangers for suspending and holding a cage into which a workpiece is inserted, and a revolving drive motor that rotates the rotary hanger to sequentially move the plurality of rooms to a projection material projection area in the cabinet;
  • a rotation driving motor for rotating a hanger provided in a room located in the projection material projection area among the plurality of rooms, and a radially outer side of the rotating disk
  • a projector that projects a projection material onto a room located in the projection material projection area of the plurality of rooms and performs shot processing on the
  • each second projection material conveyance mechanism can be miniaturized in the height direction. Thereby, the overall height of the entire apparatus can be reduced.
  • the shot processing apparatus is transported by a third projection material transport mechanism that transports the projection material transported by the plurality of second projection material transport mechanisms in the horizontal direction and the third projection material transport mechanism.
  • a first projecting material tank and a second projecting material tank for storing the projecting material, a level sensor for detecting the amount of the projecting material stored in the second projecting material tank, and a balance provided in parallel with the projector.
  • the detection value of the tank and the level sensor exceeds a predetermined specified value
  • the projection material is supplied from the first projection material tank to the balance tank, and the detection value of the level sensor is the specified value.
  • the projection material is supplied from the second projection material tank to the projector, and the projection material is supplied from the balance tank to the first projection material transport mechanism.
  • a mechanism may further include a.
  • the projection material when the detection value of the level sensor exceeds a predetermined value, the projection material is supplied from the first projection material tank to the balance tank.
  • the detection value of the level sensor is lower than the above-mentioned specified value, the projection material is supplied from the second projection material tank to the projector and the projection material is supplied from the balance tank to the first projection material transport mechanism. Is done. Therefore, the balance of the transport amount of the projection material can be maintained without running out of the projection material.
  • the shot processing apparatus is provided between the plurality of second projection material conveyance mechanisms and the third projection material conveyance mechanism, and the total amount of the projection material conveyed by the second projection material conveyance mechanism. And a separator that winds and a vibrating screen that classifies a part of the projection material conveyed by the third projection material conveyance mechanism.
  • the separator is provided between the plurality of second projection material conveyance mechanisms and the third projection material conveyance mechanism, and the total amount of the projection material conveyed by the second projection material conveyance mechanism. Is wind-selected by this separator. Accordingly, the classification performance of the projection material can be ensured even for a work in which a large amount of burrs and fine powder is generated. Further, the separator, the vibration sieve for classifying a part of the projection material conveyed by the third projection material conveyance mechanism, the projection material stored in the balance tank and the projection material supplied from the balance tank are projected. The function of classifying the projection material can be ensured by the structure in which the material is passed again through the separator and the vibrating screen without projecting the material.
  • the projector is rotated by an impeller that projects a projection material as it rotates, a driven pulley that is rotatably supported with respect to the cabinet, and rotates integrally with the impeller, and a drive motor.
  • the rotating member is rotatably supported, and includes a telescopic mechanism that connects the rotating end of the rotating member and the cabinet, and is adjustable in length in the axial direction. May be.
  • the rotation member rotates by adjusting the length of the telescopic mechanism in the axial direction, thereby adjusting the distance between the drive pulley and the driven pulley and adjusting the tension of the drive belt. can do. Therefore, in order to adjust the tension of the drive belt, for example, it is not necessary to loosen the bolt of the attachment portion of the driven pulley to the cabinet, so that workability can be improved.
  • the partition material is connected to a pair of side wall portions facing each other and extending along a radial direction of the turntable, and ends of the pair of side wall portions on the center side of the turntable.
  • a bottom wall portion that is inclined so as to be directed toward the center of the rotating disk as it goes from one of the pair of side wall portions to the other may be employed.
  • the bottom wall portion of the partition member is inclined so as to go to the center side of the turntable as it goes from one of the pair of side wall portions to the other. Therefore, even when the projection material projected by the projector from the outside in the radial direction of the rotating disk hits the bottom wall portion, the projection material can be prevented from bouncing back to the projection side. Thereby, the durability of the projector can be ensured.
  • the overall height of the entire apparatus can be reduced.
  • FIG. 2 It is a front view of a shot processing device concerning one embodiment of the present invention. It is a side view of the shot processing apparatus shown by FIG.
  • FIG. 2 is a rear view of the shot processing apparatus shown in FIG. 1.
  • FIG. 10 is a side view of the shot processing apparatus shown in FIG. 9.
  • FIG. 10 is a rear view of the shot processing apparatus shown in FIG. 9.
  • FIG. 10 is a plan view of the shot processing apparatus shown in FIG. 9.
  • (B) is a front view.
  • FIG. 10 is a plan sectional view of the cabinet shown in FIG. 9.
  • FIG. 1 is a front view of a shot processing apparatus 10 according to an embodiment
  • FIG. 2 is a side view of the shot processing apparatus 10 shown in FIG.
  • a shot processing apparatus 10 according to an embodiment of the present invention includes a cabinet 12.
  • FIG. 7 is a plan sectional view of the cabinet 12. As shown in FIG. 7, the cabinet 12 is formed in a box shape having a pentagonal cross section. Inside the cabinet 12, a work carry-in area 14 for carrying in the work W, a work carry-out area 16 for carrying out the work W, and a projection material projection area for projecting a projection material onto the work W 18A to 18D are provided.
  • a rotary hanger 20 is provided at the center of the cabinet 12. As shown in FIG. 1, the rotary hanger 20 is rotated by a revolution drive motor 24 around a revolution shaft 22 extending in the vertical direction.
  • the revolution shaft 22 is provided with a revolution index device 26 and a torque limiter 28.
  • the revolution shaft 22 is rotatably supported by the upper bearing 30 and the lower bearing 32.
  • the rotary hanger 20 is provided inside the cabinet 12 so as to be rotatable in the horizontal direction, and provided on the turntable 34. 34 and a plurality of partition members 36 divided into a plurality of portions in the circumferential direction.
  • the partition member 36 has a pair of side wall portions 38 and a bottom wall portion 40.
  • the pair of side wall portions 38 face each other and extend along the radial direction of the rotating disk 34.
  • the bottom wall portion 40 connects the ends of the pair of side wall portions 38 on the center side of the turntable 34 and is inclined so as to go to the center side of the turntable 34 from one side of the pair of side wall portions 38 toward the other side. ing.
  • the rotary hanger 20 is rotated by the revolution drive motor 24 (see FIG. 1), so that the plurality of rooms 42 partitioned by the plurality of partition members 36 described above become the workpiece carry-in area 14, the workpiece carry-out area 16, and The projection material is sequentially moved to the projection material projection areas 18A to 18D.
  • the room 42 located in the work carry-in area 14 among the plurality of rooms 42 is a work carry-in room
  • the room 42 located in the work carry-out area 16 among the plurality of rooms 42 is a work carry-out room.
  • the room 42 located in the projection material projection areas 18A to 18D is a projection room.
  • the plurality of chambers 42 are sequentially switched to the workpiece loading chamber, the workpiece loading chamber, and the projection chamber by rotating the rotary hanger 20.
  • the workpiece W is, for example, a forged product, a press-formed product, a welded structure, or the like, and specifically, an automobile-related part.
  • hangers for suspending and holding the cage 44 into which the workpiece W is inserted are respectively provided. Is provided. The work W may be directly held on the hanger.
  • a rotation shaft 46 is provided on the upper portion of the cage 44.
  • a rotating chain wheel (not shown) provided above the rotary hanger 20 is connected to the rotating shaft 46, and the rotating chain wheel is connected to the above-described projection material projection areas 18A to 18D (see FIG. 7). Only when it is positioned at either position, it is rotated by the rotation drive motor 48.
  • the hangers provided in the room 42 that is, the room 42 set as the projection room located in the projection material projection areas 18A to 18D among the plurality of rooms 42 are rotated. Further, the above-described rotation chain wheel is switched between the state connected to the rotation drive motor 48 and the state released from the connection with the rotation drive motor 48 by the connection drive cylinder 50 or the like.
  • the projection material is projected onto the side wall of the cabinet 12 from the outside in the radial direction of the turntable 34 to the room 42 located in the projection material projection areas 18A to 18D among the plurality of rooms 42. Then, centrifugal projectors 52A to 52D are provided as a plurality of projectors that perform shot processing on the workpiece W.
  • FIG. 5 is a diagram showing the configuration of the centrifugal projector 52A, where (A) is a plan view, (B) is a front view, and (C) is a side view.
  • the centrifugal projector 52 ⁇ / b> A includes an impeller 54, a driven pulley 56, a driving pulley 58, a driving belt 60, a rotating member 62, an expansion / contraction mechanism 64, and a driving motor 66.
  • the impeller 54 has a plurality of blades and is configured to project a projection material as it rotates.
  • the driven pulley 56 is rotatably supported with respect to the cabinet 12 and is rotated integrally with the impeller 54.
  • the drive pulley 58 is rotated by a drive motor 66, and the drive belt 60 is wound around the drive pulley 58 and the driven pulley 56.
  • Rotating member 62 is formed in a plate shape and supports drive pulley 58 to be rotatable. Further, one end side of the rotating member 62 is rotatably connected to the impeller base door. As a result, the distance between the drive pulley 58 and the driven pulley 56 can be adjusted as the rotation member 62 rotates.
  • the telescopic mechanism 64 connects the rotating end of the rotating member 62 and the impeller base door.
  • the expansion / contraction mechanism 64 has a bolt and a nut, and the length can be adjusted in the axial direction by turning the bolt.
  • the other centrifugal projectors 52B to 52D have the same configuration as the centrifugal projector 52A (see, for example, FIG. 6).
  • lower screw conveyors 68 ⁇ / b> A and 68 ⁇ / b> B as first projecting material transport mechanisms are provided at the lower part of the cabinet 12.
  • the lower screw conveyors 68A and 68B are arranged along the horizontal direction, collect the projection material dropped from the room 42 which is the projection chamber among the plurality of rooms 42, and convey the projection material in the horizontal direction.
  • FIG. 3 is a rear view of the shot processing apparatus 10
  • FIG. 4 is a plan view of the shot processing apparatus 10
  • FIG. 8 is a rear view of a circulation portion of the shot processing apparatus 10.
  • lower ends of bucket elevators 70 ⁇ / b> A and 70 ⁇ / b> B as second projection material transport mechanisms are connected to the tips of the lower screw conveyors 68 ⁇ / b> A and 68 ⁇ / b> B.
  • the bucket elevators 70A and 70B are arranged along the vertical direction, and convey the projection material conveyed by the lower screw conveyors 68A and 68B upward.
  • the upper screw conveyors 74A and 74B as third projecting material transport mechanisms are connected to the upper portions of the bucket elevators 70A and 70B via separators 72A and 72B.
  • the upper screw conveyors 74A and 74B are arranged along the horizontal direction and convey the projection material conveyed by the bucket elevators 70A and 70B in the horizontal direction.
  • the first to fourth projecting material transport paths are connected to the upper screw conveyors 74A and 74B in order from the upstream side to the downstream side.
  • the first projecting material transport path supplies the projecting material to the balance tank 76, and includes a projecting material tank 78 ⁇ / b> A, a flow rate adjusting device 80 ⁇ / b> A, and an introduction pipe as the first projecting material tank. 82A.
  • the second projecting material transport path supplies the projecting material to the inclined vibrating screens 84A and 84B (see FIG. 3) as vibrating screens, and is configured by the projecting material tank 78B, the flow rate adjusting device 80B, and the introduction pipe 82B. Has been.
  • the third projecting material conveyance path is for supplying the projecting material to the centrifugal projector 52C, and is constituted by a projecting material tank 78C, a flow rate adjusting device 80C, and an introduction pipe 82C.
  • the fourth projecting material transport path supplies the projecting material to the centrifugal projector 52D, and includes a projecting material tank 78D as a second projecting material tank, a flow rate adjusting device 80D, and an introduction pipe 82D.
  • the first to fourth projecting material transport paths are provided in parallel.
  • the projection material tank 78D is provided with a level sensor 86 for detecting the amount of the projection material stored in the projection material tank 78D.
  • a projecting material tank 78E is provided at the downstream end of the upper screw conveyor 74B, and the projecting material supplied from the projecting material tank 78E returns to the cabinet 12 after flowing to the overflow pipe 88, and again, It flows to the lower screw conveyor 68B which is the beginning of the circulation system.
  • the separators 72A and 72B shown in FIG. 3 perform wind selection on the total amount of the projection material conveyed by the bucket elevators 70A and 70B. That is, the separators 72A and 72B separate fine powder in the air by sucking air.
  • the separators 72 ⁇ / b> A and 72 ⁇ / b> B are provided with ducts 90, respectively. Air and fine powder flow through the duct 90 and are separated into fine powder and coarse powder in the settling chamber 92.
  • finer fine powder enters the dust collector 94 through the duct 90 along with the air. Then, only the air filtered in the dust collector 94 is exhausted into the atmosphere, and the fine powder is accumulated in a fine powder receiving box 96 provided under the dust collector 94. The coarse powder separated in the settling chamber 92 is conveyed to the lower screw conveyor 68B.
  • the projection material is transferred from the projection material tank 78A to the balance tank 76.
  • the flow rate adjusting devices 80A to 80D as switching mechanisms are controlled so as to be supplied.
  • the projection material is supplied from the projection material tank 78D to the centrifugal projector 52D and the projection material is supplied from the balance tank 76 to the lower screw conveyor 68B.
  • the flow rate adjusting devices 80A to 80D are controlled.
  • usable projection material flows to the lower screw conveyors 68A and 68B, and the unusable projection material is a fine powder receiving box provided under the inclined vibration sieves 84A and 84B. 96.
  • an intake fire prevention damper 98 and a precoat supply duct 100 are provided on the way from the duct 90 to the dust collector 94.
  • a precoat supply device 102 is connected to the precoat supply duct 100. And by these, combustible dust is pre-coated and made hard to burn.
  • the dust collector 94 is provided with a dust collector fan 104 and an exhaust fire prevention damper 106.
  • the exhaust fire damper 106 together with (in cooperation with) the intake fire damper 98, shuts off the air flow when a fire occurs.
  • the rotary valve 108 to the dust collector 94 plays a role of continuously discharging dust.
  • Reference numeral 114 denotes a control panel.
  • one or more workpieces W are inserted into the cage 44 of the room 42 located in the workpiece carry-in area 14 among the plurality of rooms 42. Then, the revolution drive motor 24 is actuated, the rotary hanger 20 is rotated 60 degrees around the revolution shaft 22, and the workpiece W is moved to the projection material projection area 18A.
  • connection drive cylinder 50 is operated, and a rotation chain wheel (not shown) corresponding to the room 42 moved to the projection material projection area 18 ⁇ / b> A is connected to the rotation drive motor 48.
  • rotation driving motor 48 is driven, the rotation shaft 46 is rotated via the rotation chain wheel.
  • the flow rate adjusting devices 80C to 80F are opened, and the projection material is projected from the centrifugal projector 52A, so that the work W disposed on the upper portion of the cage 44 is intensively polished.
  • the revolution drive motor 24 is operated, the rotary hanger 20 is rotated 120 degrees around the revolution axis 22, and the room 42 moved to the projection material projection area 18B is set as a projection chamber.
  • the connection drive cylinder 50 is operated, and a rotation chain wheel (not shown) corresponding to the chamber 42 is connected to the rotation drive motor 48.
  • the rotation driving motor 48 is driven, the rotation shaft 46 is rotated via a rotation chain wheel (not shown).
  • the projecting material is projected from the centrifugal projector 52B, so that the work W disposed in the lower portion of the cage 44 is intensively cleaned.
  • the projecting material is projected from the centrifugal projector 52 ⁇ / b> C, so that the work W disposed at the lower portion of the cage 44 is intensively cleaned.
  • the revolution drive motor 24 is operated, the rotary hanger 20 is rotated 300 degrees around the revolution shaft 22, and the workpiece W is carried to the workpiece carry-out area 16 and taken out. Further, the revolution drive motor 24 is operated, the rotary hanger 20 is rotated 360 degrees around the revolution shaft 22, and the workpiece W is loaded again.
  • each bucket elevator 70A and 70B is provided.
  • the size can be reduced in the height direction. Thereby, the overall height of the entire apparatus can be lowered.
  • the projection material is supplied from the projection material tank 78A to the balance tank 76, but the detection value of the level sensor 86 is the above-mentioned specified value.
  • the projection material is supplied from the projection material tank 78D to the centrifugal projector 5252D and the projection material is supplied from the balance tank 76 to the lower screw conveyors 68A and 68B. Therefore, the balance of the transport amount of the projection material can be maintained without running out of the projection material.
  • separators 72A and 72B are provided between the bucket elevators 70A and 70B and the upper screw conveyors 74A and 74B.
  • the total amount of the projection material conveyed by the bucket elevators 70A and 70B is the separator 72A, Wind is selected by 72B.
  • the classification performance of the projection material can be secured even for the workpiece W where a lot of burrs and fine powders are generated.
  • the rotating member 62 is rotated, thereby adjusting the distance between the driving pulley 58 and the driven pulley 56 and adjusting the tension of the driving belt 60. be able to. Accordingly, in order to adjust the tension of the drive belt 60, for example, it is not necessary to loosen the bolt of the attachment portion of the driven pulley 56 to the impeller base door, so that workability can be improved.
  • the bottom wall portion 40 of the partition member 36 is inclined so as to be directed toward the center side of the turntable 34 from one side of the pair of side wall portions 38 toward the other side. Therefore, even when the projection material projected by the projector from the outside in the radial direction of the turntable 34 hits the bottom wall portion 40, the projection material can be prevented from bouncing back to the projection side. Thereby, the durability of the projector can be ensured.
  • the shot processing apparatus 10 is an example, and the form thereof can be variously changed.
  • 9 to 15 show a shot processing apparatus 110 according to a modification.
  • the basic configuration of the shot processing apparatus 110 is the same as that of the shot processing apparatus 10 according to the embodiment of the present invention described above.
  • the same reference numerals are used for members having the same functions as those of the shot processing apparatus 10 according to the embodiment of the present invention described above, and the description thereof is omitted.
  • Reference numerals 84 and 112 shown in FIGS. 9 to 15 are a vibration inclined sieve and a hanger (hook), respectively.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Intermediate Stations On Conveyors (AREA)
  • Crushing And Pulverization Processes (AREA)
  • Vending Machines For Individual Products (AREA)
  • Apparatuses For Bulk Treatment Of Fruits And Vegetables And Apparatuses For Preparing Feeds (AREA)

Abstract

A shot processing device (10) is provided with: a cabinet (12); a rotary hanger (20); a revolving drive motor (24) that rotates the rotary hanger (20); a rotating drive motor (48) that rotates a hanger disposed in a chamber (42) positioned in projection material projection areas (18A to 18D) inside the cabinet (12), among a plurality of chambers (42) above the rotary hanger (20); centrifugal projection machines (52A to 52D) that carry out shot processing on workpieces (W) by projecting projection material in the chamber (42) positioned in the projection material projection areas (18A to 18D), among the plurality of chambers (42), radially outward from a rotating disk (34) that constitutes the rotary hanger (20); a plurality of bottom screw conveyors (68A, 68B) that recover the projection material projected from the centrifugal projection machines (52A to 52D) and convey said material in a horizontal direction; and a plurality of bucket elevators (70A, 70B) that convey the projection material conveyed by the bottom screw conveyors (68A, 68B) upward.

Description

ショット処理装置Shot processing device
 本発明の一態様は、ショット処理装置に関する。 One embodiment of the present invention relates to a shot processing apparatus.
 特許文献1には、ケージ(24)を有するショット処理用治具(1)と、ショット処理用治具(1)を回転保持する治具回転保持手段(3)と、治具回転保持手段(3)を密閉する投射室本体(2)と、投射材を投射する投射装置(7)と、投射された投射材を回収して投射装置(7)に供給する投射材循環手段(8)とを備えたショット処理装置が開示されている。 Patent Document 1 discloses a shot processing jig (1) having a cage (24), jig rotation holding means (3) for rotating and holding the shot processing jig (1), and jig rotation holding means ( 3) a projection chamber body (2) for sealing, a projection device (7) for projecting the projection material, a projection material circulating means (8) for collecting the projected projection material and supplying it to the projection device (7) Is disclosed.
特開2010-82727号公報JP 2010-82727 A
 しかしながら、この種のショット処理用治具を備えたショット処理装置においては、装置全体の全高を低くすることが望まれる。 However, in a shot processing apparatus provided with this type of shot processing jig, it is desired to reduce the overall height of the apparatus.
 本技術分野では、装置全体の全高を低くすることができるショット処理装置が望まれている。 In this technical field, a shot processing apparatus that can reduce the overall height of the entire apparatus is desired.
 本発明の一側面に係るショット処理装置は、箱状に形成され、内部に投射材投射領域を有するキャビネットと、前記キャビネットの内部に水平方向に回転可能に配置された回転盤と、前記回転盤上に設けられ、前記回転盤上の空間を前記回転盤の円周方向に複数に分割する複数の仕切り材と、前記複数の仕切り材によって区画された複数の部屋の各々に設けられ、ワーク又はワークが挿入されるケージを吊るして保持する複数のハンガと、を有するロータリハンガと、前記ロータリハンガを回転させて、前記複数の部屋を前記キャビネットにおける投射材投射領域に順に移動させる公転駆動モータと、前記複数の部屋のうち前記投射材投射領域に位置された部屋に設けられたハンガを自転させる自転駆動モータと、前記回転盤の径方向外側から前記複数の部屋のうち前記投射材投射領域に位置された部屋に投射材を投射して前記ワークをショット処理する投射機と、前記投射機から投射された投射材を回収して水平方向に搬送する第一投射材搬送機構と、前記第一投射材搬送機構によって搬送された投射材を上方に搬送する複数の第二投射材搬送機構と、を備えている。 A shot processing apparatus according to an aspect of the present invention includes a cabinet that is formed in a box shape and includes a projection material projection area therein, a turntable that is rotatably arranged in the cabinet in a horizontal direction, and the turntable Provided on each of the plurality of partition members for dividing the space on the turntable into a plurality in the circumferential direction of the turntable, and the plurality of rooms partitioned by the plurality of partition materials, A rotary hanger having a plurality of hangers for suspending and holding a cage into which a workpiece is inserted, and a revolving drive motor that rotates the rotary hanger to sequentially move the plurality of rooms to a projection material projection area in the cabinet; A rotation driving motor for rotating a hanger provided in a room located in the projection material projection area among the plurality of rooms, and a radially outer side of the rotating disk A projector that projects a projection material onto a room located in the projection material projection area of the plurality of rooms and performs shot processing on the workpiece, and collects the projection material projected from the projector in a horizontal direction. A first projection material conveyance mechanism for conveying, and a plurality of second projection material conveyance mechanisms for conveying the projection material conveyed by the first projection material conveyance mechanism upward.
 このショット処理装置によれば、投射材を上方に搬送する第二投射材搬送機構を複数備えているので、各第二投射材搬送機構を高さ方向に小型化することができる。これにより、装置全体の全高を低くすることができる。 According to this shot processing apparatus, since a plurality of second projection material conveyance mechanisms for conveying the projection material upward are provided, each second projection material conveyance mechanism can be miniaturized in the height direction. Thereby, the overall height of the entire apparatus can be reduced.
 一実施形態においては、ショット処理装置は、前記複数の第二投射材搬送機構によって搬送された投射材を水平方向に搬送する第三投射材搬送機構と、前記第三投射材搬送機構によって搬送された投射材を貯留する第一投射材タンク及び第二投射材タンクと、前記第二投射材タンクに貯留された投射材の量を検出するレベルセンサと、前記投射機と並列に設けられたバランスタンクと、前記レベルセンサの検出値が予め定められた規定値を上回っている場合には、前記第一投射材タンクから前記バランスタンクに投射材を供給させ、前記レベルセンサの検出値が前記規定値を下回っている場合には、前記第二投射材タンクから前記投射機に投射材を供給させると共に前記バランスタンクから前記第一投射材搬送機構へ投射材を供給させる切換機構と、をさらに備えていてもよい。 In one embodiment, the shot processing apparatus is transported by a third projection material transport mechanism that transports the projection material transported by the plurality of second projection material transport mechanisms in the horizontal direction and the third projection material transport mechanism. A first projecting material tank and a second projecting material tank for storing the projecting material, a level sensor for detecting the amount of the projecting material stored in the second projecting material tank, and a balance provided in parallel with the projector. When the detection value of the tank and the level sensor exceeds a predetermined specified value, the projection material is supplied from the first projection material tank to the balance tank, and the detection value of the level sensor is the specified value. When the value is lower than the value, the projection material is supplied from the second projection material tank to the projector, and the projection material is supplied from the balance tank to the first projection material transport mechanism. A mechanism may further include a.
 このショット処理装置によれば、レベルセンサの検出値が予め定められた規定値を上回っている場合には、第一投射材タンクからバランスタンクに投射材が供給される。一方、レベルセンサの検出値が上述の規定値を下回っている場合には、第二投射材タンクから投射機に投射材が供給されると共にバランスタンクから第一投射材搬送機構へ投射材が供給される。従って、投射材が不足することなく、投射材の輸送量のバランスを保つことができる。 According to this shot processing apparatus, when the detection value of the level sensor exceeds a predetermined value, the projection material is supplied from the first projection material tank to the balance tank. On the other hand, when the detection value of the level sensor is lower than the above-mentioned specified value, the projection material is supplied from the second projection material tank to the projector and the projection material is supplied from the balance tank to the first projection material transport mechanism. Is done. Therefore, the balance of the transport amount of the projection material can be maintained without running out of the projection material.
 一実施形態においては、ショット処理装置は、前記複数の第二投射材搬送機構と前記第三投射材搬送機構との間に設けられ、前記第二投射材搬送機構によって搬送された投射材の全量について風選するセパレータと、前記第三投射材搬送機構によって搬送された一部の投射材を分級する振動篩と、をさらに備えていてもよい。 In one embodiment, the shot processing apparatus is provided between the plurality of second projection material conveyance mechanisms and the third projection material conveyance mechanism, and the total amount of the projection material conveyed by the second projection material conveyance mechanism. And a separator that winds and a vibrating screen that classifies a part of the projection material conveyed by the third projection material conveyance mechanism.
 このショット処理装置によれば、複数の第二投射材搬送機構と第三投射材搬送機構との間には、セパレータが設けられており、第二投射材搬送機構によって搬送された投射材の全量については、このセパレータによって風選される。従って、バリや微粉が多く出るワークに対しても投射材の分級性能を確保することができる。また、このセパレータと、第三投射材搬送機構によって搬送された投射材の一部を分級する振動篩と、上述のバランスタンクへの投射材の貯蔵及びこのバランスタンクからの投射材の供給により投射材を投射しないで再びセパレータ及び振動篩に通す構造とにより、投射材の分級機能を確保することができる。 According to this shot processing apparatus, the separator is provided between the plurality of second projection material conveyance mechanisms and the third projection material conveyance mechanism, and the total amount of the projection material conveyed by the second projection material conveyance mechanism. Is wind-selected by this separator. Accordingly, the classification performance of the projection material can be ensured even for a work in which a large amount of burrs and fine powder is generated. Further, the separator, the vibration sieve for classifying a part of the projection material conveyed by the third projection material conveyance mechanism, the projection material stored in the balance tank and the projection material supplied from the balance tank are projected. The function of classifying the projection material can be ensured by the structure in which the material is passed again through the separator and the vibrating screen without projecting the material.
 一実施形態においては、前記投射機が、回転に伴って投射材を投射するインペラと、前記キャビネットに対して回転可能に支持され、前記インペラと一体に回転される従動プーリと、駆動モータにより回転される駆動プーリと、前記駆動プーリ及び前記従動プーリに掛け回された駆動ベルトと、前記駆動プーリを回転可能に支持すると共に、前記駆動プーリ及び前記従動プーリ間の距離を調節可能に前記キャビネットに回動可能に支持された回動部材と、前記回動部材の回動端部と前記キャビネットとを連結すると共に、軸方向に長さ調節可能とされた伸縮機構と、を有する構成とされていてもよい。 In one embodiment, the projector is rotated by an impeller that projects a projection material as it rotates, a driven pulley that is rotatably supported with respect to the cabinet, and rotates integrally with the impeller, and a drive motor. The drive pulley, the drive belt wound around the drive pulley and the driven pulley, the drive pulley rotatably supported, and the distance between the drive pulley and the driven pulley adjustable to the cabinet The rotating member is rotatably supported, and includes a telescopic mechanism that connects the rotating end of the rotating member and the cabinet, and is adjustable in length in the axial direction. May be.
 このショット処理装置によれば、伸縮機構を軸方向に長さ調節することで回動部材が回動し、これにより、駆動プーリ及び従動プーリ間の距離が調節されて、駆動ベルトのテンションを調節することができる。従って、駆動ベルトのテンションを調節するために、例えば、従動プーリのキャビネットへの取付部のボルトを弛める必要が無いので、作業性を良好にすることができる。 According to this shot processing device, the rotation member rotates by adjusting the length of the telescopic mechanism in the axial direction, thereby adjusting the distance between the drive pulley and the driven pulley and adjusting the tension of the drive belt. can do. Therefore, in order to adjust the tension of the drive belt, for example, it is not necessary to loosen the bolt of the attachment portion of the driven pulley to the cabinet, so that workability can be improved.
 一実施形態においては、前記仕切り材が、互いに対向し、それぞれ前記回転盤の径方向に沿って延びる一対の側壁部と、前記一対の側壁部における前記回転盤の中央側の端部を連結すると共に、前記一対の側壁部の一方から他方に向かうに従って前記回転盤の中央側に向かうように傾斜する底壁部と、を有する構成とされていてもよい。 In one embodiment, the partition material is connected to a pair of side wall portions facing each other and extending along a radial direction of the turntable, and ends of the pair of side wall portions on the center side of the turntable. In addition, a bottom wall portion that is inclined so as to be directed toward the center of the rotating disk as it goes from one of the pair of side wall portions to the other may be employed.
 このショット処理装置によれば、仕切り材の底壁部は、一対の側壁部の一方から他方に向かうに従って回転盤の中央側に向かうように傾斜している。従って、回転盤の径方向外側から投射機によって投射された投射材が底壁部に当たった場合でも、この投射材が投射側に跳ね返ることを抑制することができる。これにより、投射機の耐久性を確保することができる。 According to this shot processing apparatus, the bottom wall portion of the partition member is inclined so as to go to the center side of the turntable as it goes from one of the pair of side wall portions to the other. Therefore, even when the projection material projected by the projector from the outside in the radial direction of the rotating disk hits the bottom wall portion, the projection material can be prevented from bouncing back to the projection side. Thereby, the durability of the projector can be ensured.
 以上詳述したように、本発明の種々の側面及び実施形態によれば、装置全体の全高を低くすることができる。 As described in detail above, according to various aspects and embodiments of the present invention, the overall height of the entire apparatus can be reduced.
本発明の一実施形態に係るショット処理装置の正面図である。It is a front view of a shot processing device concerning one embodiment of the present invention. 図1に示されるショット処理装置の側面図である。It is a side view of the shot processing apparatus shown by FIG. 図1に示されるショット処理装置の背面図である。FIG. 2 is a rear view of the shot processing apparatus shown in FIG. 1. 図1に示されるショット処理装置の平面図である。It is a top view of the shot processing apparatus shown by FIG. 図1に示される遠心投射機の構成を示す図であって、(A)は平面図、(B)は正面図、(C)は側面図である。It is a figure which shows the structure of the centrifugal projector shown by FIG. 1, Comprising: (A) is a top view, (B) is a front view, (C) is a side view. 図1に示される他の遠心投射機の構成を示す図であって、(A)は平面図、(B)は正面図、(C)は側面図である。It is a figure which shows the structure of the other centrifugal projector shown by FIG. 1, Comprising: (A) is a top view, (B) is a front view, (C) is a side view. 図1に示されるキャビネットの平面断面図である。It is a plane sectional view of the cabinet shown in FIG. 図1に示されるショット処理装置(循環部)の背面図である。It is a rear view of the shot processing apparatus (circulation part) shown by FIG. 本発明の一実施形態に係るショット処理装置の変形例を示す正面図である。It is a front view which shows the modification of the shot processing apparatus which concerns on one Embodiment of this invention. 図9に示されるショット処理装置の側面図である。FIG. 10 is a side view of the shot processing apparatus shown in FIG. 9. 図9に示されるショット処理装置の背面図である。FIG. 10 is a rear view of the shot processing apparatus shown in FIG. 9. 図9に示されるショット処理装置の平面図である。FIG. 10 is a plan view of the shot processing apparatus shown in FIG. 9. 図9に示される遠心投射機の構成を示す図であって、(A)は正面図、(B)は側面図である。It is a figure which shows the structure of the centrifugal projector shown by FIG. 9, Comprising: (A) is a front view, (B) is a side view. 図9に示される他の遠心投射機の構成を示す図であって、(A)は側面図、(B)は正面図である。It is a figure which shows the structure of the other centrifugal projector shown by FIG. 9, Comprising: (A) is a side view, (B) is a front view. 図9に示されるキャビネットの平面断面図である。FIG. 10 is a plan sectional view of the cabinet shown in FIG. 9.
 以下、図1~図9を参照しながら、本発明の一実施形態について説明する。図1は、一実施形態に係るショット処理装置10の正面図、図2は、図1に示されるショット処理装置10の側面図である。図1,図2に示されるように、本発明の一実施形態に係るショット処理装置10は、キャビネット12を備えている。図7は、キャビネット12の平面断面図である。図7に示されるように、このキャビネット12は、断面五角形の箱状に形成されている。このキャビネット12の内部には、ワークWの搬入を行うためのワーク搬入領域14と、ワークWの搬出を行うためのワーク搬出領域16と、ワークWへ投射材を投射するための投射材投射領域18A~18Dとが設けられている。 Hereinafter, an embodiment of the present invention will be described with reference to FIGS. FIG. 1 is a front view of a shot processing apparatus 10 according to an embodiment, and FIG. 2 is a side view of the shot processing apparatus 10 shown in FIG. As shown in FIGS. 1 and 2, a shot processing apparatus 10 according to an embodiment of the present invention includes a cabinet 12. FIG. 7 is a plan sectional view of the cabinet 12. As shown in FIG. 7, the cabinet 12 is formed in a box shape having a pentagonal cross section. Inside the cabinet 12, a work carry-in area 14 for carrying in the work W, a work carry-out area 16 for carrying out the work W, and a projection material projection area for projecting a projection material onto the work W 18A to 18D are provided.
 このキャビネット12の内部における中央部には、ロータリハンガ20が設けられている。このロータリハンガ20は、図1に示されるように、鉛直方向に延びる公転軸22を中心に公転駆動モータ24により回転される。 A rotary hanger 20 is provided at the center of the cabinet 12. As shown in FIG. 1, the rotary hanger 20 is rotated by a revolution drive motor 24 around a revolution shaft 22 extending in the vertical direction.
 公転軸22には、公転割出装置26及びトルクリミッタ28が設けられている。また、この公転軸22は、上部軸受30及び下部軸受32により回転可能に支持されている。 The revolution shaft 22 is provided with a revolution index device 26 and a torque limiter 28. The revolution shaft 22 is rotatably supported by the upper bearing 30 and the lower bearing 32.
 ロータリハンガ20は、図7に示されるように、キャビネット12の内部に水平方向に回転可能に配置された回転盤34と、この回転盤34上に設けられ、回転盤34上の空間を回転盤34の円周方向に複数に分割する複数の仕切り材36とを有している。 As shown in FIG. 7, the rotary hanger 20 is provided inside the cabinet 12 so as to be rotatable in the horizontal direction, and provided on the turntable 34. 34 and a plurality of partition members 36 divided into a plurality of portions in the circumferential direction.
 仕切り材36は、一対の側壁部38と、底壁部40とを有している。一対の側壁部38は、互いに対向し、それぞれ回転盤34の径方向に沿って延びている。底壁部40は、一対の側壁部38における回転盤34の中央側の端部を連結すると共に、一対の側壁部38の一方から他方に向かうに従って回転盤34の中央側に向かうように傾斜している。 The partition member 36 has a pair of side wall portions 38 and a bottom wall portion 40. The pair of side wall portions 38 face each other and extend along the radial direction of the rotating disk 34. The bottom wall portion 40 connects the ends of the pair of side wall portions 38 on the center side of the turntable 34 and is inclined so as to go to the center side of the turntable 34 from one side of the pair of side wall portions 38 toward the other side. ing.
 そして、公転駆動モータ24(図1参照)によりロータリハンガ20が回転されることで、上述の複数の仕切り材36によって区画された複数の部屋42がワーク搬入領域14、ワーク搬出領域16、及び、投射材投射領域18A~18Dに順に移動される。 Then, the rotary hanger 20 is rotated by the revolution drive motor 24 (see FIG. 1), so that the plurality of rooms 42 partitioned by the plurality of partition members 36 described above become the workpiece carry-in area 14, the workpiece carry-out area 16, and The projection material is sequentially moved to the projection material projection areas 18A to 18D.
 つまり、複数の部屋42のうちワーク搬入領域14に位置された部屋42は、ワーク搬入室とされ、複数の部屋42のうちワーク搬出領域16に位置された部屋42は、ワーク搬出室とされる。また、複数の部屋42のうち投射材投射領域18A~18Dに位置された部屋42は、投射室とされる。このように、上述の複数の部屋42は、ロータリハンガ20が回転されることで、ワーク搬入室、ワーク搬出室、及び、投射室に順に切り替えられる。 That is, the room 42 located in the work carry-in area 14 among the plurality of rooms 42 is a work carry-in room, and the room 42 located in the work carry-out area 16 among the plurality of rooms 42 is a work carry-out room. . Of the plurality of rooms 42, the room 42 located in the projection material projection areas 18A to 18D is a projection room. As described above, the plurality of chambers 42 are sequentially switched to the workpiece loading chamber, the workpiece loading chamber, and the projection chamber by rotating the rotary hanger 20.
 なお、本実施形態において、ワークWは、例えば、鍛造品、プレス成形品、溶接構造物等であり、具体的には、自動車関連部品である。 In the present embodiment, the workpiece W is, for example, a forged product, a press-formed product, a welded structure, or the like, and specifically, an automobile-related part.
 また、上述の複数の仕切り材36によって区画された複数の部屋42の各々には、図1に示されるように、ワークWが挿入されるケージ44を吊るして保持するハンガ(不図示)がそれぞれ設けられている。なお、このハンガにワークWが直接保持されても良い。 In addition, in each of the plurality of rooms 42 partitioned by the plurality of partition members 36, as shown in FIG. 1, hangers (not shown) for suspending and holding the cage 44 into which the workpiece W is inserted are respectively provided. Is provided. The work W may be directly held on the hanger.
 ケージ44の上部には、自転軸46が設けられている。この自転軸46には、ロータリハンガ20の上方に設けられた自転チェーンホイール(不図示)が連結されており、この自転チェーンホイールは、上述の投射材投射領域18A~18D(図7参照)のいずれかに位置された場合のみ自転駆動モータ48によりそれぞれ回転される。 A rotation shaft 46 is provided on the upper portion of the cage 44. A rotating chain wheel (not shown) provided above the rotary hanger 20 is connected to the rotating shaft 46, and the rotating chain wheel is connected to the above-described projection material projection areas 18A to 18D (see FIG. 7). Only when it is positioned at either position, it is rotated by the rotation drive motor 48.
 そして、これにより、複数の部屋42のうち投射材投射領域18A~18Dに位置された部屋42(つまり、投射室とされた部屋42)に設けられたハンガが自転される。また、上述の自転チェーンホイールは、連結駆動シリンダ50等によって、自転駆動モータ48と連結された状態と、自転駆動モータ48との連結が解除された状態とに切り替えられる。 As a result, the hangers provided in the room 42 (that is, the room 42 set as the projection room) located in the projection material projection areas 18A to 18D among the plurality of rooms 42 are rotated. Further, the above-described rotation chain wheel is switched between the state connected to the rotation drive motor 48 and the state released from the connection with the rotation drive motor 48 by the connection drive cylinder 50 or the like.
 また、図7に示されるように、キャビネット12の側壁部には、回転盤34の径方向外側から複数の部屋42のうち投射材投射領域18A~18Dに位置された部屋42に投射材を投射してワークWをショット処理する複数の投射機としての遠心投射機52A~52Dが設けられている。 Further, as shown in FIG. 7, the projection material is projected onto the side wall of the cabinet 12 from the outside in the radial direction of the turntable 34 to the room 42 located in the projection material projection areas 18A to 18D among the plurality of rooms 42. Then, centrifugal projectors 52A to 52D are provided as a plurality of projectors that perform shot processing on the workpiece W.
 図5は、遠心投射機52Aの構成を示す図であって、(A)は平面図、(B)は正面図、(C)は側面図である。遠心投射機52Aは、図5に示されるように、インペラ54、従動プーリ56、駆動プーリ58、駆動ベルト60、回動部材62、伸縮機構64、及び、駆動モータ66を有している。インペラ54は、複数の羽根を有し、回転に伴って投射材を投射する構成とされている。従動プーリ56は、キャビネット12に対して回転可能に支持され、インペラ54と一体に回転される。駆動プーリ58は、駆動モータ66により回転され、駆動ベルト60は、駆動プーリ58及び従動プーリ56に掛け回されている。 FIG. 5 is a diagram showing the configuration of the centrifugal projector 52A, where (A) is a plan view, (B) is a front view, and (C) is a side view. As shown in FIG. 5, the centrifugal projector 52 </ b> A includes an impeller 54, a driven pulley 56, a driving pulley 58, a driving belt 60, a rotating member 62, an expansion / contraction mechanism 64, and a driving motor 66. The impeller 54 has a plurality of blades and is configured to project a projection material as it rotates. The driven pulley 56 is rotatably supported with respect to the cabinet 12 and is rotated integrally with the impeller 54. The drive pulley 58 is rotated by a drive motor 66, and the drive belt 60 is wound around the drive pulley 58 and the driven pulley 56.
 回動部材62は、板状に形成されており、駆動プーリ58を回転可能に支持している。また、この回動部材62は、一端側がインペラベース扉に回動可能に連結されている。そして、これにより、回動部材62の回動に伴って、駆動プーリ58及び従動プーリ56間の距離が調節可能とされている。 Rotating member 62 is formed in a plate shape and supports drive pulley 58 to be rotatable. Further, one end side of the rotating member 62 is rotatably connected to the impeller base door. As a result, the distance between the drive pulley 58 and the driven pulley 56 can be adjusted as the rotation member 62 rotates.
 また、伸縮機構64は、回動部材62の回動端部とインペラベース扉とを連結している。この伸縮機構64は、ボルト及びナットを有し、このうちボルトを回すことにより、軸方向に長さ調節可能とされている。他の遠心投射機52B~52Dも、遠心投射機52Aと同様の構成とされている(例えば、図6参照)。 Further, the telescopic mechanism 64 connects the rotating end of the rotating member 62 and the impeller base door. The expansion / contraction mechanism 64 has a bolt and a nut, and the length can be adjusted in the axial direction by turning the bolt. The other centrifugal projectors 52B to 52D have the same configuration as the centrifugal projector 52A (see, for example, FIG. 6).
 図1に示されるように、キャビネット12の下部には、第一投射材搬送機構としての下部スクリューコンベア68A,68Bが設けられている。この下部スクリューコンベア68A,68Bは、水平方向に沿って配置されており、複数の部屋42のうち投射室とされた部屋42から落下した投射材を回収して水平方向に搬送する。 As shown in FIG. 1, lower screw conveyors 68 </ b> A and 68 </ b> B as first projecting material transport mechanisms are provided at the lower part of the cabinet 12. The lower screw conveyors 68A and 68B are arranged along the horizontal direction, collect the projection material dropped from the room 42 which is the projection chamber among the plurality of rooms 42, and convey the projection material in the horizontal direction.
 図3は、ショット処理装置10の背面図、図4は、ショット処理装置10の平面図、図8は、ショット処理装置10の循環部の背面図である。下部スクリューコンベア68A,68Bの先端には、図3に示されるように、第二投射材搬送機構としてのバケットエレベータ70A,70Bの下部が連結されている。このバケットエレベータ70A,70Bは、鉛直方向に沿って配置されており、下部スクリューコンベア68A,68Bで搬送されてきた投射材を上方に搬送する。 3 is a rear view of the shot processing apparatus 10, FIG. 4 is a plan view of the shot processing apparatus 10, and FIG. 8 is a rear view of a circulation portion of the shot processing apparatus 10. As shown in FIG. 3, lower ends of bucket elevators 70 </ b> A and 70 </ b> B as second projection material transport mechanisms are connected to the tips of the lower screw conveyors 68 </ b> A and 68 </ b> B. The bucket elevators 70A and 70B are arranged along the vertical direction, and convey the projection material conveyed by the lower screw conveyors 68A and 68B upward.
 このバケットエレベータ70A,70Bの上部には、セパレータ72A,72Bを介して第三投射材搬送機構としての上部スクリューコンベア74A,74Bが連結されている。この上部スクリューコンベア74A,74Bは、水平方向に沿って配置されており、バケットエレベータ70A,70Bによって搬送された投射材を水平方向に搬送する。 The upper screw conveyors 74A and 74B as third projecting material transport mechanisms are connected to the upper portions of the bucket elevators 70A and 70B via separators 72A and 72B. The upper screw conveyors 74A and 74B are arranged along the horizontal direction and convey the projection material conveyed by the bucket elevators 70A and 70B in the horizontal direction.
 この上部スクリューコンベア74A,74Bには、上流側から下流側へ順に、第一~第四投射材搬送経路が連結されている。第一投射材搬送経路は、図2に示されるように、バランスタンク76へ投射材を供給するものであり、第一投射材タンクとしての投射材タンク78A、流量調整装置80A、及び、導入管82Aによって構成されている。第二投射材搬送経路は、振動篩としての傾斜振動篩84A,84B(図3参照)へ投射材を供給するものであり、投射材タンク78B、流量調整装置80B、及び、導入管82Bによって構成されている。 The first to fourth projecting material transport paths are connected to the upper screw conveyors 74A and 74B in order from the upstream side to the downstream side. As shown in FIG. 2, the first projecting material transport path supplies the projecting material to the balance tank 76, and includes a projecting material tank 78 </ b> A, a flow rate adjusting device 80 </ b> A, and an introduction pipe as the first projecting material tank. 82A. The second projecting material transport path supplies the projecting material to the inclined vibrating screens 84A and 84B (see FIG. 3) as vibrating screens, and is configured by the projecting material tank 78B, the flow rate adjusting device 80B, and the introduction pipe 82B. Has been.
 また、第三投射材搬送経路は、遠心投射機52Cに投射材を供給するものであり、投射材タンク78C、流量調整装置80C、及び、導入管82Cによって構成されている。第四投射材搬送経路は、遠心投射機52Dに投射材を供給するものであり、第二投射材タンクとしての投射材タンク78D、流量調整装置80D、及び、導入管82Dによって構成されている。この第一~第四投射材搬送経路は、並列に設けられている。 Further, the third projecting material conveyance path is for supplying the projecting material to the centrifugal projector 52C, and is constituted by a projecting material tank 78C, a flow rate adjusting device 80C, and an introduction pipe 82C. The fourth projecting material transport path supplies the projecting material to the centrifugal projector 52D, and includes a projecting material tank 78D as a second projecting material tank, a flow rate adjusting device 80D, and an introduction pipe 82D. The first to fourth projecting material transport paths are provided in parallel.
 また、投射材タンク78Dには、この投射材タンク78Dに貯留された投射材の量を検出するレベルセンサ86が設けられている。 Further, the projection material tank 78D is provided with a level sensor 86 for detecting the amount of the projection material stored in the projection material tank 78D.
 さらに、上部スクリューコンベア74Bの下流端には、投射材タンク78Eが設けられており、この投射材タンク78Eから供給された投射材は、オーバフローパイプ88へ流れた後に、キャビネット12に戻り、再び、循環系の始まりである下部スクリューコンベア68Bに流れる。 Furthermore, a projecting material tank 78E is provided at the downstream end of the upper screw conveyor 74B, and the projecting material supplied from the projecting material tank 78E returns to the cabinet 12 after flowing to the overflow pipe 88, and again, It flows to the lower screw conveyor 68B which is the beginning of the circulation system.
 図3に示されるセパレータ72A,72Bは、バケットエレベータ70A,70Bによって搬送された投射材の全量について風選する。つまり、このセパレータ72A,72Bは、エアを吸引することでエア中の微粉を分離する。このセパレータ72A,72Bには、ダクト90がそれぞれ設けられており、エアと微粉は、ダクト90の内部を流れ、セットリングチャンバ92において微粉と粗粉に分離される。 The separators 72A and 72B shown in FIG. 3 perform wind selection on the total amount of the projection material conveyed by the bucket elevators 70A and 70B. That is, the separators 72A and 72B separate fine powder in the air by sucking air. The separators 72 </ b> A and 72 </ b> B are provided with ducts 90, respectively. Air and fine powder flow through the duct 90 and are separated into fine powder and coarse powder in the settling chamber 92.
 また、より細かな微粉は、ダクト90をエアと共に運ばれて集塵機94に入る。そして、集塵機94においてろ過されたエアのみが大気中に排気され、微粉は、集塵機94の下に設けられた微粉受け箱96に堆積される。また、セットリングチャンバ92にて分離された粗粉は、下部スクリューコンベア68Bに運ばれる。 Also, finer fine powder enters the dust collector 94 through the duct 90 along with the air. Then, only the air filtered in the dust collector 94 is exhausted into the atmosphere, and the fine powder is accumulated in a fine powder receiving box 96 provided under the dust collector 94. The coarse powder separated in the settling chamber 92 is conveyed to the lower screw conveyor 68B.
 また、上述のレベルセンサ86の検出値が予め定められた規定値を上回っている場合、つまり、循環系の投射材が足りている場合には、投射材タンク78Aからバランスタンク76に投射材が供給されるように、切換機構としての流量調整装置80A~80Dが制御される。 Further, when the detection value of the level sensor 86 is higher than a predetermined value, that is, when there is sufficient circulation system projection material, the projection material is transferred from the projection material tank 78A to the balance tank 76. The flow rate adjusting devices 80A to 80D as switching mechanisms are controlled so as to be supplied.
 一方、レベルセンサ86の検出値が上述の規定値を下回っている場合には、投射材タンク78Dから遠心投射機52Dに投射材を供給させると共にバランスタンク76から下部スクリューコンベア68Bへ投射材が供給されるように、流量調整装置80A~80Dが制御される。 On the other hand, when the detection value of the level sensor 86 is lower than the above-mentioned specified value, the projection material is supplied from the projection material tank 78D to the centrifugal projector 52D and the projection material is supplied from the balance tank 76 to the lower screw conveyor 68B. Thus, the flow rate adjusting devices 80A to 80D are controlled.
 傾斜振動篩84A,84Bへ流れた投射材のうち、使用できる投射材は、下部スクリューコンベア68A,68Bへ流れ、使用できない投射材は、傾斜振動篩84A,84Bの下に設けられた微粉受け箱96へ堆積される。 Of the projection material that has flowed to the inclined vibration sieves 84A and 84B, usable projection material flows to the lower screw conveyors 68A and 68B, and the unusable projection material is a fine powder receiving box provided under the inclined vibration sieves 84A and 84B. 96.
 また、ダクト90から集塵機94へ向かう途中には、吸気防火ダンパ98とプリコート供給ダクト100が設けられている。プリコート供給ダクト100には、プリコート供給装置102が連結されている。そして、これらによって、可燃性粉塵は、プリコートされて燃えにくくされる。 In addition, an intake fire prevention damper 98 and a precoat supply duct 100 are provided on the way from the duct 90 to the dust collector 94. A precoat supply device 102 is connected to the precoat supply duct 100. And by these, combustible dust is pre-coated and made hard to burn.
 また、集塵機94には、集塵機ファン104と、排気防火ダンパ106が設けられている。排気防火ダンパ106は、吸気防火ダンパ98と共に(協働して)、火災発生時にエアの流れを遮断する。集塵機94へのロータリバルブ108は、埃を連続して排出する役目を負う。なお、符合114は、制御盤である。 Also, the dust collector 94 is provided with a dust collector fan 104 and an exhaust fire prevention damper 106. The exhaust fire damper 106, together with (in cooperation with) the intake fire damper 98, shuts off the air flow when a fire occurs. The rotary valve 108 to the dust collector 94 plays a role of continuously discharging dust. Reference numeral 114 denotes a control panel.
 次に、上記構成とされたショット処理装置10の動作について説明する。 Next, the operation of the shot processing apparatus 10 configured as described above will be described.
 先ず、複数の部屋42のうちワーク搬入領域14に位置された部屋42のケージ44に1個ないし複数個のワークWを挿入する。そして、公転駆動モータ24が作動され、ロータリハンガ20が公転軸22を中心にして60度回転され、ワークWが投射材投射領域18Aに移動される。 First, one or more workpieces W are inserted into the cage 44 of the room 42 located in the workpiece carry-in area 14 among the plurality of rooms 42. Then, the revolution drive motor 24 is actuated, the rotary hanger 20 is rotated 60 degrees around the revolution shaft 22, and the workpiece W is moved to the projection material projection area 18A.
 次に、連結駆動シリンダ50が作動されて、投射材投射領域18Aに移動された部屋42に対応する自転チェーンホイール(不図示)が自転駆動モータ48と連結される。そして、自転駆動モータ48が駆動すると、自転チェーンホイールを介して自転軸46が回転される。 Next, the connection drive cylinder 50 is operated, and a rotation chain wheel (not shown) corresponding to the room 42 moved to the projection material projection area 18 </ b> A is connected to the rotation drive motor 48. When the rotation driving motor 48 is driven, the rotation shaft 46 is rotated via the rotation chain wheel.
 また、流量調整装置80C~80Fが開き、遠心投射機52Aから投射材が投射されることで、ケージ44の上部に配置されたワークWが集中的に研掃される。 Further, the flow rate adjusting devices 80C to 80F are opened, and the projection material is projected from the centrifugal projector 52A, so that the work W disposed on the upper portion of the cage 44 is intensively polished.
 次に、公転駆動モータ24が作動され、ロータリハンガ20が公転軸22を中心にして120度回転され、投射材投射領域18Bに移動された部屋42が投射室とされる。そして、連結駆動シリンダ50が作動されて、この部屋42に対応する自転チェーンホイール(不図示)が自転駆動モータ48と連結される。また、自転駆動モータ48が駆動すると、自転チェーンホイール(不図示)を介して自転軸46が回転される。 Next, the revolution drive motor 24 is operated, the rotary hanger 20 is rotated 120 degrees around the revolution axis 22, and the room 42 moved to the projection material projection area 18B is set as a projection chamber. Then, the connection drive cylinder 50 is operated, and a rotation chain wheel (not shown) corresponding to the chamber 42 is connected to the rotation drive motor 48. When the rotation driving motor 48 is driven, the rotation shaft 46 is rotated via a rotation chain wheel (not shown).
 また、遠心投射機52Bから投射材が投射されることで、ケージ44に下部に配置されたワークWが集中的に研掃される。同様に、遠心投射機52Cから投射材が投射されることで、ケージ44の下部に配置されたワークWが集中的に研掃される。 Also, the projecting material is projected from the centrifugal projector 52B, so that the work W disposed in the lower portion of the cage 44 is intensively cleaned. Similarly, the projecting material is projected from the centrifugal projector 52 </ b> C, so that the work W disposed at the lower portion of the cage 44 is intensively cleaned.
 最後に、遠心投射機52Dから投射材が投射されることで、投射材投射領域18Dに移動された部屋42においてケージ44の上部に配置されたワークWが集中的に研掃される。 Finally, by projecting the projection material from the centrifugal projector 52D, the work W arranged on the upper portion of the cage 44 is intensively cleaned in the room 42 moved to the projection material projection area 18D.
 そして、公転駆動モータ24が作動されて、ロータリハンガ20が公転軸22を中心にして300度回転され、ワークWがワーク搬出領域16に運ばれて取り出される。また、公転駆動モータ24が作動されて、ロータリハンガ20が公転軸22を中心にして360度回転され、再び、ワークWが投入される。 Then, the revolution drive motor 24 is operated, the rotary hanger 20 is rotated 300 degrees around the revolution shaft 22, and the workpiece W is carried to the workpiece carry-out area 16 and taken out. Further, the revolution drive motor 24 is operated, the rotary hanger 20 is rotated 360 degrees around the revolution shaft 22, and the workpiece W is loaded again.
 以上の一連の工程が連続的に繰り返されることにより、多数のワークWが順次、研掃処理される。 By repeating the above series of steps continuously, a number of workpieces W are sequentially polished.
 次に、本発明の一実施形態の作用及び効果について説明する。 Next, the operation and effect of one embodiment of the present invention will be described.
 以上詳述したように、本発明の一実施形態に係るショット処理装置10によれば、投射材を上方に搬送する複数のバケットエレベータ70A,70Bを備えているので、各バケットエレベータ70A,70Bを高さ方向に小型化することができる。これにより、装置全体の全高を低くすることができる。 As described above in detail, according to the shot processing apparatus 10 according to the embodiment of the present invention, since the plurality of bucket elevators 70A and 70B that transport the projection material upward are provided, each bucket elevator 70A and 70B is provided. The size can be reduced in the height direction. Thereby, the overall height of the entire apparatus can be lowered.
 また、レベルセンサ86の検出値が予め定められた規定値を上回っている場合には、投射材タンク78Aからバランスタンク76に投射材が供給されるが、レベルセンサ86の検出値が上述の規定値を下回っている場合には、投射材タンク78Dから遠心投射機5252Dに投射材が供給されると共にバランスタンク76から下部スクリューコンベア68A,68Bへ投射材が供給される。従って、投射材が不足することなく、投射材の輸送量のバランスを保つことができる。 When the detection value of the level sensor 86 exceeds a predetermined specified value, the projection material is supplied from the projection material tank 78A to the balance tank 76, but the detection value of the level sensor 86 is the above-mentioned specified value. When the value is lower, the projection material is supplied from the projection material tank 78D to the centrifugal projector 5252D and the projection material is supplied from the balance tank 76 to the lower screw conveyors 68A and 68B. Therefore, the balance of the transport amount of the projection material can be maintained without running out of the projection material.
 また、バケットエレベータ70A,70Bと上部スクリューコンベア74A,74Bとの間には、セパレータ72A,72Bが設けられており、バケットエレベータ70A,70Bによって搬送された投射材の全量については、このセパレータ72A,72Bによって風選される。 In addition, separators 72A and 72B are provided between the bucket elevators 70A and 70B and the upper screw conveyors 74A and 74B. The total amount of the projection material conveyed by the bucket elevators 70A and 70B is the separator 72A, Wind is selected by 72B.
 従って、バリや微粉が多く出るワークWに対しても投射材の分級性能を確保することができる。また、このセパレータ72A,72Bと、上部スクリューコンベア74A,74Bによって搬送された投射材の一部を分級する傾斜振動篩84A,84Bと、上述のバランスタンク76への投射材の貯蔵及びこのバランスタンク76からの投射材の供給により投射材を投射しないで再びセパレータ72A,72B及び傾斜振動篩84A,84Bに通す構造とにより、投射材の分級機能を確保することができる。 Therefore, the classification performance of the projection material can be secured even for the workpiece W where a lot of burrs and fine powders are generated. Further, the separators 72A and 72B, the inclined vibrating screens 84A and 84B for classifying a part of the projection material conveyed by the upper screw conveyors 74A and 74B, the storage of the projection material in the balance tank 76 and the balance tank. By supplying the projection material from 76, the projection material is not projected, and the structure through which the projection material is again passed through the separators 72A and 72B and the inclined vibration sieves 84A and 84B can ensure the classification function of the projection material.
 また、伸縮機構64を軸方向に長さ調節することで回動部材62が回動し、これにより、駆動プーリ58及び従動プーリ56間の距離が調節されて、駆動ベルト60のテンションを調節することができる。従って、駆動ベルト60のテンションを調節するために、例えば、従動プーリ56のインペラベース扉への取付部のボルトを弛める必要が無いので、作業性を良好にすることができる。 Further, by adjusting the length of the telescopic mechanism 64 in the axial direction, the rotating member 62 is rotated, thereby adjusting the distance between the driving pulley 58 and the driven pulley 56 and adjusting the tension of the driving belt 60. be able to. Accordingly, in order to adjust the tension of the drive belt 60, for example, it is not necessary to loosen the bolt of the attachment portion of the driven pulley 56 to the impeller base door, so that workability can be improved.
 また、仕切り材36の底壁部40は、一対の側壁部38の一方から他方に向かうに従って回転盤34の中央側に向かうように傾斜している。従って、回転盤34の径方向外側から投射機によって投射された投射材が底壁部40に当たった場合でも、この投射材が投射側に跳ね返ることを抑制することができる。これにより、投射機の耐久性を確保することができる。 Further, the bottom wall portion 40 of the partition member 36 is inclined so as to be directed toward the center side of the turntable 34 from one side of the pair of side wall portions 38 toward the other side. Therefore, even when the projection material projected by the projector from the outside in the radial direction of the turntable 34 hits the bottom wall portion 40, the projection material can be prevented from bouncing back to the projection side. Thereby, the durability of the projector can be ensured.
 なお、本実施形態において、ショット処理装置10は、一例であり、その形態は、種々変更可能である。図9~図15には、変形例に係るショット処理装置110が示されている。 In the present embodiment, the shot processing apparatus 10 is an example, and the form thereof can be variously changed. 9 to 15 show a shot processing apparatus 110 according to a modification.
 このショット処理装置110の基本的な構成は、上述の本発明の一実施形態に係るショット処理装置10と同様である。ここでは、ショット処理装置110について、上述の本発明の一実施形態に係るショット処理装置10と同様の機能を有する部材には、同一符合を用い、その説明を省略する。なお、図9~図15において示される符合84、112は、それぞれ振動傾斜篩、ハンガ(フック)である。 The basic configuration of the shot processing apparatus 110 is the same as that of the shot processing apparatus 10 according to the embodiment of the present invention described above. Here, in the shot processing apparatus 110, the same reference numerals are used for members having the same functions as those of the shot processing apparatus 10 according to the embodiment of the present invention described above, and the description thereof is omitted. Reference numerals 84 and 112 shown in FIGS. 9 to 15 are a vibration inclined sieve and a hanger (hook), respectively.
 以上、本発明の一実施形態について説明したが、本発明は、上記に限定されるものでなく、上記以外にも、その主旨を逸脱しない範囲内において種々変形して実施可能であることは勿論である。 Although one embodiment of the present invention has been described above, the present invention is not limited to the above, and other various modifications can be made without departing from the spirit of the present invention. It is.
 10,110…ショット処理装置、12…キャビネット、14…ワーク搬入領域、16…ワーク搬出領域、18A~18D…投射材投射領域、20…ロータリハンガ、22…公転軸、24…公転駆動モータ、34…回転盤、36…仕切り材、38…側壁部、40…底壁部、42…部屋、44…ケージ、46…自転軸、48…自転駆動モータ、52A~52D…遠心投射機、54…インペラ、56…従動プーリ、58…駆動プーリ、60…駆動ベルト、62…回動部材、64…伸縮機構、66…駆動モータ、68A,68B…下部スクリューコンベア(第一投射材搬送機構)、70A,70B…バケットエレベータ(第二投射材搬送機構)、72A,72B…セパレータ、74A,74B…上部スクリューコンベア(第三投射材搬送機構)、76…バランスタンク、78A…投射材タンク(第一投射材タンク)、78D…投射材タンク(第二投射材タンク)、80A~80D…流量調整装置(切換機構)、84A,84B…傾斜振動篩(振動篩)、86…レベルセンサ、W…ワーク。 DESCRIPTION OF SYMBOLS 10,110 ... Shot processing apparatus, 12 ... Cabinet, 14 ... Work carry-in area, 16 ... Work carry-out area, 18A-18D ... Projection material projection area, 20 ... Rotary hanger, 22 ... Revolving shaft, 24 ... Revolution drive motor, 34 DESCRIPTION OF SYMBOLS ... Rotary plate 36 ... Partition material 38 ... Side wall part 40 ... Bottom wall part 42 ... Room 44 ... Cage 46 ... Spinning shaft 48 ... Spinning drive motor 52A-52D ... Centrifugal projector 54 ... Impeller 56 ... driven pulley, 58 ... drive pulley, 60 ... drive belt, 62 ... rotating member, 64 ... telescopic mechanism, 66 ... drive motor, 68A, 68B ... lower screw conveyor (first projection material transport mechanism), 70A, 70B ... Bucket elevator (second projection material conveyance mechanism), 72A, 72B ... Separator, 74A, 74B ... Upper screw conveyor (third projection material conveyance mechanism), 6 ... Balance tank, 78A ... Projection material tank (first projection material tank), 78D ... Projection material tank (second projection material tank), 80A-80D ... Flow rate adjusting device (switching mechanism), 84A, 84B ... Inclined vibration sieve (Vibrating sieve), 86... Level sensor, W.

Claims (5)

  1.  箱状に形成され、内部に投射材投射領域を有するキャビネットと、
     前記キャビネットの内部に水平方向に回転可能に配置された回転盤と、前記回転盤上に設けられ、前記回転盤上の空間を前記回転盤の円周方向に複数に分割する複数の仕切り材と、前記複数の仕切り材によって区画された複数の部屋の各々に設けられ、ワーク又はワークが挿入されるケージを吊るして保持する複数のハンガと、を有するロータリハンガと、
     前記ロータリハンガを回転させて、前記複数の部屋を前記キャビネットにおける投射材投射領域に順に移動させる公転駆動モータと、
     前記複数の部屋のうち前記投射材投射領域に位置された部屋に設けられたハンガを自転させる自転駆動モータと、
     前記回転盤の径方向外側から前記複数の部屋のうち前記投射材投射領域に位置された部屋に投射材を投射して前記ワークをショット処理する投射機と、
     前記投射機から投射された投射材を回収して水平方向に搬送する第一投射材搬送機構と、
     前記第一投射材搬送機構によって搬送された投射材を上方に搬送する複数の第二投射材搬送機構と、
     を備えたショット処理装置。
    A cabinet formed in a box shape and having a projection material projection area inside,
    A turntable disposed rotatably in the horizontal direction inside the cabinet; and a plurality of partition members provided on the turntable and dividing a space on the turntable into a plurality of circumferential directions of the turntable. A rotary hanger having a plurality of hangers provided in each of a plurality of rooms partitioned by the plurality of partition members and suspending and holding a work or a cage into which the work is inserted,
    A revolving drive motor that rotates the rotary hanger to sequentially move the plurality of rooms to a projection material projection area in the cabinet;
    A rotation drive motor for rotating a hanger provided in a room located in the projection material projection area among the plurality of rooms;
    A projector for projecting a projection material onto a room located in the projection material projection area among the plurality of rooms from the outside in the radial direction of the rotating disk, and shot processing the workpiece;
    A first projection material transport mechanism for collecting and transporting the projection material projected from the projector in the horizontal direction;
    A plurality of second projection material conveyance mechanisms for conveying the projection material conveyed by the first projection material conveyance mechanism upward;
    A shot processing apparatus comprising:
  2.  前記複数の第二投射材搬送機構によって搬送された投射材を水平方向に搬送する第三投射材搬送機構と、
     前記第三投射材搬送機構によって搬送された投射材を貯留する第一投射材タンク及び第二投射材タンクと、
     前記第二投射材タンクに貯留された投射材の量を検出するレベルセンサと、
     前記投射機と並列に設けられたバランスタンクと、
     前記レベルセンサの検出値が予め定められた規定値を上回っている場合には、前記第一投射材タンクから前記バランスタンクに投射材を供給させ、前記レベルセンサの検出値が前記規定値を下回っている場合には、前記第二投射材タンクから前記投射機に投射材を供給させると共に前記バランスタンクから前記第一投射材搬送機構へ投射材を供給させる切換機構と、
     を備えた請求項1に記載のショット処理装置。
    A third projection material conveyance mechanism for conveying the projection material conveyed by the plurality of second projection material conveyance mechanisms in the horizontal direction;
    A first projection material tank and a second projection material tank for storing the projection material conveyed by the third projection material conveyance mechanism;
    A level sensor for detecting the amount of projection material stored in the second projection material tank;
    A balance tank provided in parallel with the projector;
    When the detection value of the level sensor exceeds a predetermined specified value, the projection material is supplied from the first projection material tank to the balance tank, and the detection value of the level sensor falls below the specified value. A switching mechanism for supplying the projection material from the second projection material tank to the projector and supplying the projection material from the balance tank to the first projection material transport mechanism;
    The shot processing apparatus according to claim 1, comprising:
  3.  前記複数の第二投射材搬送機構と前記第三投射材搬送機構との間に設けられ、前記第二投射材搬送機構によって搬送された投射材の全量について風選するセパレータと、
     前記第三投射材搬送機構によって搬送された一部の投射材を分級する振動篩と、
     を備えた請求項2に記載のショット処理装置。
    A separator that is provided between the plurality of second projection material conveyance mechanisms and the third projection material conveyance mechanism, and wind-selects the total amount of the projection material conveyed by the second projection material conveyance mechanism;
    A vibrating sieve for classifying a part of the projection material conveyed by the third projection material conveyance mechanism;
    The shot processing apparatus according to claim 2, further comprising:
  4.  前記投射機は、
     回転に伴って投射材を投射するインペラと、
     前記キャビネットに対して回転可能に支持され、前記インペラと一体に回転される従動プーリと、
     駆動モータにより回転される駆動プーリと、
     前記駆動プーリ及び前記従動プーリに掛け回された駆動ベルトと、
     前記駆動プーリを回転可能に支持すると共に、前記駆動プーリ及び前記従動プーリ間の距離を調節可能に前記キャビネットに回動可能に支持された回動部材と、
     前記回動部材の回動端部と前記キャビネットとを連結すると共に、軸方向に長さ調節可能とされた伸縮機構と、を有している、
     請求項1~請求項3のいずれか一項に記載のショット処理装置。
    The projector is
    An impeller for projecting a projection material with rotation,
    A driven pulley rotatably supported with respect to the cabinet and rotated integrally with the impeller;
    A drive pulley rotated by a drive motor;
    A drive belt wound around the drive pulley and the driven pulley;
    A rotation member that rotatably supports the drive pulley and is rotatably supported by the cabinet so that a distance between the drive pulley and the driven pulley can be adjusted;
    An extension mechanism that connects the rotation end of the rotation member and the cabinet and is adjustable in length in the axial direction.
    The shot processing apparatus according to any one of claims 1 to 3.
  5.  前記仕切り材は、
     互いに対向し、それぞれ前記回転盤の径方向に沿って延びる一対の側壁部と、
     前記一対の側壁部における前記回転盤の中央側の端部を連結すると共に、前記一対の側壁部の一方から他方に向かうに従って前記回転盤の中央側に向かうように傾斜する底壁部と、を有している、
     請求項1~請求項3のいずれか一項に記載のショット処理装置。
    The partition material is
    A pair of side wall portions facing each other and extending along the radial direction of the rotating disk;
    A bottom wall portion that connects the end portions of the pair of side wall portions on the center side of the turntable, and that inclines toward the center side of the turntable as it goes from one of the pair of side wall portions to the other; Have
    The shot processing apparatus according to any one of claims 1 to 3.
PCT/JP2012/061113 2011-07-07 2012-04-25 Shot processing device WO2013005469A1 (en)

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