WO2012111237A1 - Projection material separation device, and shot processing device - Google Patents

Projection material separation device, and shot processing device Download PDF

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Publication number
WO2012111237A1
WO2012111237A1 PCT/JP2011/079786 JP2011079786W WO2012111237A1 WO 2012111237 A1 WO2012111237 A1 WO 2012111237A1 JP 2011079786 W JP2011079786 W JP 2011079786W WO 2012111237 A1 WO2012111237 A1 WO 2012111237A1
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WO
WIPO (PCT)
Prior art keywords
mixture
projection material
magnetic
rotating drum
drum
Prior art date
Application number
PCT/JP2011/079786
Other languages
French (fr)
Japanese (ja)
Inventor
万俊 山本
Original Assignee
新東工業株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 新東工業株式会社 filed Critical 新東工業株式会社
Priority to CN201180067702.6A priority Critical patent/CN103370171B/en
Publication of WO2012111237A1 publication Critical patent/WO2012111237A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24CABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
    • B24C11/00Selection of abrasive materials or additives for abrasive blasts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24CABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
    • B24C9/00Appurtenances of abrasive blasting machines or devices, e.g. working chambers, arrangements for handling used abrasive material
    • B24C9/006Treatment of used abrasive material
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

Definitions

  • the present invention relates to a projection material sorting device and a shot processing device, and in particular, a projection material sorting device that sorts a projection material from a mixture of a magnetic projection material projected onto a workpiece and a product produced by projection, and the like.
  • the present invention relates to a shot processing apparatus provided with an appropriate sorting apparatus.
  • Patent Document 1 An apparatus for separating the projection material and the foreign matter using a wind-selective separator is known (Patent Document 1).
  • a projection material separation device for a shot processing device A sieving means disposed in a transport path of a mixture of a magnetic projection material projected onto a workpiece and a product produced by the projection of the projection material, and provided with a hole having a diameter larger than the diameter of the projection material; A magnetic separator arranged on the downstream side of the sieving means, a cylindrical shape which is arranged so that its longitudinal axis extends in the horizontal direction and is rotatable in one direction to which the mixture passing through the sieving means is supplied to the outer peripheral surface
  • the rotary drum and a lower position of the rotation center of the rotation drum and a lateral position upstream of the rotation direction extend along the outer peripheral surface of the rotation drum and terminate near the lower position of the rotation center of the rotation drum.
  • a mixture conveyance path provided; and a magnet disposed in the rotary drum so as not to rotate along the inner peripheral surface of the drum, the magnet being upstream in the rotational direction from a position below the rotation center of the rotary drum And a magnetic separator arranged over a second position downstream in the rotational direction from a lower position of the rotation center of the rotating drum,
  • the non-magnetic material in the mixture transported through the mixture transport path is dropped downward at the end position of the mixture transport path below the rotation center of the rotating drum, and the magnetic material in the mixture is moved by the magnet to the rotating drum.
  • the magnetic projection material is separated from the product by being attracted to the outer peripheral surface and dropped downward at a position downstream of the rotational center of the rotating drum.
  • Distributing means disposed below the rotating drum, provided on the downstream side in the rotation direction from a position below the rotation center of the rotating drum so as to receive the magnetic projection material falling from the outer peripheral surface of the rotating drum.
  • the distribution means is provided.
  • Distributing means arranged below the rotating drum comprising a plate-like member arranged so as to extend along the rotation axis of the rotating drum, the plate-like member having one side edge rotated by the rotating drum
  • a magnetic body is disposed between a lower position of the center and a lower position of the second position, is inclined downward in a direction away from the rotation center of the rotary drum, and receives a magnetic material that has dropped downward at the second position.
  • the magnetic projection material dropped from the rotating drum in the vicinity of the second position can be reliably conveyed to the predetermined path.
  • the distribution means includes a bent plate-like member bent convexly upward and extending along the rotation axis of the rotating drum, and the bent portion is located at a position below the rotation center of the rotating drum and the first member. It is arranged between two positions below.
  • the magnetic projection material falling from the rotating drum in the vicinity of the second position is surely prevented from the non-magnetic material falling downward at the end position of the mixture conveyance path below the rotation center of the rotating drum. Can be separated.
  • the first position is set radially inward of the position on the outer peripheral surface of the rotary drum to which the mixture from the sieving means is supplied.
  • a wind power sorting mechanism is provided on the downstream side of the distributing means to drop a magnetic projection material separated from the product and apply a gas flow.
  • the thickness of the mixture conveyance path in the radial direction of the rotating drum can be adjusted.
  • the magnetic projection material in the mixture can be reliably secured by the magnetic force of the magnet. Adsorb to the surface of the rotating drum to enable reliable separation.
  • the magnet is a permanent magnet.
  • a shot processing device for projecting a magnetic projection material onto a workpiece A transfer device for transferring the workpiece; A projector that projects a projection material onto the workpiece; A sieving means disposed in a transport path of a mixture of a magnetic projection material projected onto a workpiece and a product produced by the projection of the projection material, and provided with a hole having a diameter larger than the diameter of the projection material; A magnetic separator arranged on the downstream side of the sieving means, a cylindrical shape which is arranged so that its longitudinal axis extends in the horizontal direction and is rotatable in one direction to which the mixture passing through the sieving means is supplied to the outer peripheral surface
  • the rotary drum and a lower position of the rotation center of the rotation drum and a lateral position upstream of the rotation direction extend along the outer peripheral surface of the rotation drum and terminate near the lower position of the rotation center of the rotation drum.
  • a mixture conveyance path provided; and a magnet disposed in the rotary drum so as not to rotate along the inner peripheral surface of the drum, the magnet being upstream in the rotational direction from a position below the rotation center of the rotary drum And a magnetic separator arranged over a second position downstream in the rotational direction from a lower position of the rotation center of the rotating drum,
  • the non-magnetic material in the mixture transported through the mixture transport path is dropped downward at the end position of the mixture transport path below the rotation center of the rotating drum, and the magnetic material in the mixture is moved by the magnet to the rotating drum.
  • the magnetic projection material is separated from the product by being attracted to the outer peripheral surface and dropped downward at a position downstream of the rotational center of the rotating drum.
  • the workpiece is an electrode bar including impurities made of a non-magnetic material on the surface side.
  • a recovery path for recovering the projection material made of a magnetic material that is projected onto the object to be processed and a plurality of holes having a diameter larger than the diameter of the projection material are formed, and the shaft is formed into a cylindrical shape.
  • a sieve body that is driven to rotate around, and the mixture containing the recovered projection material and powdered foreign matter is flown into the inside of the sieve body, and the sieve body rotates around an axis so that the mixture is rotated.
  • a rotary sieve that removes foreign matters having a diameter larger than that of the hole while rolling A first rotary drum that is disposed in a path through which the mixture that has passed through the hole of the rotary sieve is conveyed, has a cylindrical shape, is driven to rotate about its axis, and is supplied to the outer surface side of the mixture; A first magnetic separator that is eccentrically arranged in the first rotating drum and is non-rotatable, and that separates and discharges a part of the mixture by the magnetic force of the first magnet; The first magnetic separator is arranged in a path along which the mixture that is not adsorbed by the magnetic force of the first magnet is transported, has a cylindrical shape, is rotated around its axis, and is supplied to the outer surface side.
  • a second magnetic separator, A shot processing apparatus is provided.
  • a transfer device for transferring the object to be processed A projector that projects a projection material onto the object to be processed; A blowing port is disposed downstream of the projector in the conveyance direction of the object to be processed and above the conveyance path of the object to be processed, and is capable of blowing gas toward the object to be processed. And a dropping device.
  • a projection material sorting device capable of accurately separating a magnetic projection material and a foreign material, and a shot processing device equipped with such a sorting device.
  • FIG. 1 is a plan view of a shot blasting apparatus according to an embodiment of the present invention. It is a figure which shows the rotary screen used with the shot blasting apparatus of embodiment of this invention, (A) is a front view, (B) is a right view which fractures
  • the shot processing apparatus 10 of this embodiment is a shot blasting apparatus.
  • the arrow FR indicates the front side of the apparatus when viewed from the front
  • the arrow UP indicates the upper side of the apparatus
  • the arrow LH indicates the left side of the apparatus when viewed from the front.
  • FIG. 1 is a front view of the shot blasting apparatus 10
  • FIG. 2 is a right side view of the shot blasting apparatus 10
  • FIG. 3 is a plan view of the shot blasting apparatus 10.
  • the work 12 of the shot blasting apparatus 10 of this embodiment is a cylindrical electrode rod.
  • the electrode rod of the workpiece 12 contains impurities made of a nonmagnetic material on the surface side.
  • the present invention can also be applied to shot processing apparatuses that process workpieces having other shapes.
  • the shot blasting apparatus 10 includes a cabinet 14.
  • a roller conveyor 16 is provided as a transport device that transports the workpiece 12.
  • the roller conveyor 16 is disposed so as to penetrate the cabinet 14, and the rollers of the roller conveyor 16 are arranged at predetermined intervals along the transport direction (arrow X direction), and are rotationally driven by a driving mechanism (not shown). (See FIG. 3).
  • a projection chamber 14A for blasting the workpiece 12 by projecting a projection material onto the workpiece 12 is provided inside the cabinet 14, and a plurality of projection chambers 14A arranged with a conveyance path for the workpiece 12 interposed therebetween.
  • projectors 18 total of eight projectors in this embodiment.
  • the projector 18 is a centrifugal projector, and projects the projection material (shot) accelerated by the rotation of the impeller (impeller) onto the workpiece 12 conveyed in the projection chamber 14A.
  • a steel ball having a diameter of about 1.7 to 2 mm is used as the projection material.
  • this invention is applicable also when using the steel ball of another dimension, and the projection material of another magnetic body.
  • the spray port 20C of the blow-off device 20 is disposed above the transport path of the work 12 on the downstream side in the work 12 transport direction of the projector 18.
  • the blow-off device 20 includes a blower fan 20 ⁇ / b> A provided at the upper part of the cabinet 14.
  • the blower fan 20A is connected to a duct 20B.
  • a blowing port 20C is formed at the lower end of the duct 20B, and the blowing port 20C is directed to the roller conveyor 16.
  • the projector 18 is provided with an introduction pipe 22 from above, and the upper end of the introduction pipe 22 is connected to a shot tank 24 for storing the projection material.
  • the projector 18 is connected to the circulation device 26 via the introduction pipe 22 and the shot tank 24.
  • the circulation device 26 is a device for collecting the projection material projected by the projector 18 and circulating it to the projector 18, and includes H2 conveyors 28A, 28B, 28C provided below the roller conveyor 16. .
  • the screw conveyors 28 ⁇ / b> A and 28 ⁇ / b> B are horizontally arranged with the conveying direction of the workpiece 12 as a longitudinal direction, and are a mixture of a projection material projected on the workpiece 12 and foreign matter (product by projection) separated from the workpiece 12 by projection. Projecting material, etc.) is transported to the center side in the lateral direction of the apparatus.
  • the screw conveyor 28C is provided below the screw conveyors 28A and 28B, and is disposed horizontally with the direction orthogonal to the conveying direction of the workpiece 12 as the longitudinal direction, and the projection material or the like is directed toward the front side of the apparatus. It is designed to be transported.
  • the lower end side of the bucket elevator 30 extending in the vertical direction of the apparatus is disposed on the downstream side (left side in FIG. 2) of the screw conveyor 28C in the transport direction.
  • the bucket elevator 30 includes pulleys (not shown) disposed on the upper and lower portions of the shot blasting apparatus 10, an endless belt (not shown) wound around these pulleys, and a number of buckets ( (Not shown).
  • the bucket elevator 30 is configured to scoop up the projection material and the like collected by the screw conveyor 28 ⁇ / b> C by a pulley and drive it upward with a bucket. As shown in FIG. 1, the upper portion of the bucket elevator 30 communicates with one end of the screw conveyor 34 via a chute 32 (throwing chute).
  • the screw conveyor 34 is covered with a cylindrical screw conveyor case 36 and is horizontally disposed so as to extend in a direction perpendicular to the conveying direction of the workpiece 12 as shown in FIG.
  • the screw conveyor 34 includes a shaft 34A and screw leads 34B arranged in a spiral shape on the outer peripheral side of the shaft 34A, and can be driven to rotate by a drive mechanism (not shown) including a drive motor. With such a configuration, the screw conveyor 34 conveys the projection material and the like thrown in from the upper part of the bucket elevator 30 through the chute 32 to the back side of the apparatus (the direction toward the right side in FIG. 2).
  • a powder separation device 40 is provided on the downstream side of the screw conveyor 34.
  • the particle separator 40 includes a rotary screen (rotating sieve) 42, a first separator 50, a second separator 52, and a third separator 47 (see FIG. 2).
  • the rotary screen 42 and the like are provided in a collection path for collecting the projection material projected on the workpiece 12 (see FIG. 1).
  • the rotary screen 42 includes a cylindrical sieve body 42A that is concentrically arranged with respect to a shaft extension 42C that is an extension of the shaft 34A of the screw conveyor 34. .
  • the inner diameter of the sieve main body 42A is slightly larger than the outer diameter of the screw conveyor case 36, and the end of the screw conveyor case 36 is connected to one end of the sieve main body 42A in a nested manner. As a result, the mixture containing the recovered projection material and powdered foreign matter flows into the sieve main body 42A from the screw conveyor 34 side.
  • the sieve body 42A has a plurality of holes 42B having a diameter larger than the diameter of the projection material over substantially the entire surface.
  • the diameter of the hole 42B is about 8 mm.
  • the screen main body 42A has a spiral screw lead 42D formed on the inner peripheral surface thereof, and the connecting portion 43 on one end side is connected to the shaft extension portion 42C.
  • the connecting portions 43 are provided at both ends in the axial direction of the shaft extension portion 42C. Each connecting portion 43 extends in the radial direction from the shaft extension portion 42C toward the sieve body 42A, and the sieve body 42A is connected to the shaft extension portion 42C. A plurality of connecting brackets 43A are attached.
  • the mixture is conveyed in a predetermined direction (right direction in the drawing) in the sieve body 42A by the screw lead 42D, and the hole 42B formed in the sieve body 42A during this conveyance.
  • the smaller-diameter projection material is discharged to the outside of the sieve main body 42A through the hole 42B, and is separated from foreign matters having a diameter larger than that of the hole 42B.
  • a roughing pipe 46 for discharging foreign matters having a diameter larger than that of the hole 42B is disposed on the lower side of the sieve body 42A on the most downstream side in the conveying direction.
  • the large foreign matter is a non-magnetic impurity (breeze) that has fallen off the electrode rod.
  • a distribution box 45 is disposed in the middle of the roughing pipe 46, and a predetermined slit (in order to flow powder less than a predetermined value to the third separator 47 in the distribution box 45. (Not shown) is formed.
  • the third separator 47 separates the projection material and foreign matters such as breeze.
  • the third separator 47 has the same configuration as a first separator 50 and a second separator 52 described later. Further, the roughing pipe 46 communicates with a recovery hopper 49 disposed at the lower part of the apparatus, and foreign matter (breeze or the like) is accumulated in the recovery hopper 49 and discarded.
  • a spiral screw lead 42E is attached to the outer periphery of the sieve main body 42A, and a rotary member separate from the sieve main body 42A is further provided on the outer peripheral side of the screw lead 42E.
  • a screen case 44 is provided.
  • the mixture discharged through the hole 42B of the sieve body 42A and discharged to the outside of the sieve body 42A passes through the annular space between the outer peripheral surface of the sieve body 42A and the rotary screen case 44 in the screw. It is conveyed in a predetermined direction (right direction in the figure) by the lead 42E.
  • Two discharge ports 44 ⁇ / b> A arranged in the longitudinal direction are formed at the bottom of the rotary screen case 44. Furthermore, a first separator 50 and a second separator 52 are disposed below the rotary screen case 44. The first separator 50 and the second separator 52 open upward, and communicate with the inside of the rotary screen case 44 through a discharge port 44 ⁇ / b> A formed at the bottom of the rotary screen case 44.
  • FIG. 5 shows the overall configuration of the first separator 50.
  • a direction perpendicular to the paper surface of FIG. 5 is referred to as a separator width direction.
  • “right side in the apparatus left-right direction” is simply referred to as “right side”
  • “left side in the apparatus left-right direction” is simply referred to as “left side”.
  • the second separator 52 has the same device configuration although the arrangement position is different from that of the first separator 50, so the detailed description of the second separator 52 (see FIG. 4) is omitted.
  • FIG. 4A the same components as those of the first separator 50 are denoted by the same reference numerals.
  • the first separator 50 includes a housing portion 54 that forms a space.
  • An open supply gate 56 is provided on the upper portion of the housing portion 54.
  • the supply gate 56 keeps the supply amount of the mixture such as the projection material flowing from above within the range of the processing capacity amount of the first separator 50.
  • the supply gate 56 is provided with a pair of first guide plates 58A that form a guide passage.
  • the pair of first guide plates 58A are opposed to each other and are inclined to the lower left side.
  • a second guide plate 58B is disposed slightly apart from the first guide plate 58A.
  • the second guide plate 58B includes an inclined portion 58B1 that is inclined to the lower right side, a horizontal portion 58B2 that is bent from the lower end portion of the inclined portion 58B1 to the right side and is disposed in the horizontal direction, and further, the right end of the horizontal portion 58B2.
  • a drooping portion 58B3 hanging downward from the portion is provided.
  • a swing plate 60 is disposed on the right side of the first guide plate 58A on the substantially upper side of the hanging portion 58B3 of the second guide plate 58B.
  • the deflection plate 60 is a plate-like member that is long in the separator width direction (a direction perpendicular to the paper surface of FIG. 5), and is attached to a bracket (not shown) whose upper end is fixed to the housing portion 54 via a pin 57. It can be rotated around the pin 57.
  • the lower end portion of the swing plate 60 is bent to the right side, and the swing plate 60 is formed in a substantially L shape in front view as a whole.
  • the swing plate 60 In the state where the mixture is not supplied from the supply gate 56, the swing plate 60 is in a suspended posture, and the lower end portion is disposed close to the tip of the horizontal portion 58B2 of the second guide plate 58B, and the mixture is supplied from the supply gate 56. In the state, the mixture is rotated by the pressing force of the mixture to form a gap with the second guide plate 58B.
  • a stopper 59 for restricting the rotational movement amount of the deflection plate 60 is provided on the right side of the deflection plate 60.
  • the deflection plate 60 functions as a regulating plate for regulating the thickness of the mixture layer supplied from the supply gate 56, and sufficiently spreads the mixture in the separator width direction (direction perpendicular to the paper surface of FIG. 5). And with a uniform layer thickness, it is discharged downstream.
  • the upper end portion of the third guide plate 58C is connected to the hanging portion 58B3 of the second guide plate 58B.
  • the third guide plate 58C includes a hanging portion 58C1 that hangs downward, and an inclined portion 58C2 that is inclined from the lower end portion of the hanging portion 58C1 to the lower left side.
  • the gap adjusting plate 62 is disposed in parallel with the inclined portion 58C2.
  • the gap adjustment plate 62 is fixed to a bracket 64 fixed to the housing portion 54, and is located in a vertical position (a position in a direction facing the inclined portion 58C2) and a horizontal position (an oblique direction along its own inclination direction). Position) can be adjusted.
  • the gap adjusting plate 62 and the inclined portion 58C2 of the third guide plate 58C form a supply gap adjusting gate.
  • a first magnetic separator 66 (first magnet separator) is disposed on the left side of the gap adjusting plate 62 and the third guide plate 58C.
  • the first magnetic separator 66 is arranged in a path through which the mixture that has passed through the hole 42B of the rotary screen 42 shown in FIG. 4B is discharged.
  • the first magnetic separator 66 includes a cylindrical first rotating drum 68.
  • the drum is made of stainless steel.
  • the first rotating drum 68 is arranged with the separator width direction (direction perpendicular to the paper surface of FIG. 5) as the axial direction, and is connected to the rotating shaft of the driving motor 69 (see FIG. 6) via a driving force transmission mechanism.
  • the drive motor 69 (see FIG. 6) is rotated in the clockwise direction in FIG. 5 about the axis.
  • the mixture is supplied to the outer surface of the first rotating drum 68 from between the gap adjusting plate 62 and the inclined portion 58C2 of the third guide plate 58C from approximately the 2 o'clock direction.
  • a plurality of square bar-shaped protrusions 68A extending in the drum axial direction (two in total in the present embodiment at positions 180 ° apart in the drum circumferential direction) are formed on the outer surface side of the first rotating drum 68. ing. These protrusions 68A function as feed members for the supplied mixture.
  • a first magnet 70 (first magnet) is eccentrically disposed so as not to rotate. Specifically, the first magnet 70 is fixedly disposed along the inner peripheral surface of the first rotating drum 68 so as not to rotate with the first rotating drum 68.
  • the first magnet 70 is a permanent magnet, and is predetermined along the inner periphery of the first rotating drum 68 from the vicinity of the portion of the first rotating drum 68 facing the gap adjusting plate 62 and the inclined portion 58C2 of the third guide plate 58C. Are arranged over an angular range (range corresponding to about the lower half of the first rotating drum 68).
  • the first magnet 70 includes a first position (substantially two o'clock position) on the upstream side of the rotation center of the first rotation drum 68 and a rotation drum. Are arranged continuously over a second position (position at 8 o'clock) on the downstream side in the rotation direction from a position below the rotation center.
  • This first position is located radially inward of the position on the outer peripheral surface of the first rotating drum 68 to which the mixture is supplied from between the gap adjusting plate 62 and the inclined portion 58C2 of the third guide plate 58C. .
  • the first magnet 70 may be arranged so as to continuously exert a magnetic force on the magnetic projection material located on the outer peripheral surface of the first rotating drum 68, and is physically arranged continuously. There is no need.
  • the first magnetic separator 66 is a magnetic projection material included in the mixture supplied to the outer peripheral surface of the first rotating drum 68 from between the gap adjusting plate 62 and the inclined portion 58C2 of the third guide plate 58C. Is attracted to the outer peripheral surface of the first rotary drum 68 by the magnetic force of the first magnet 70, conveyed by the rotation of the first rotary drum 68, and projected at a position where the magnetic force does not reach the projection material downstream of the second position.
  • the material is configured to drop from the outer peripheral surface of the first rotary drum 68.
  • a fourth guide plate 58D as a distributing means is arranged below the first rotating drum 68.
  • the fourth guide plate (bent plate-like member) 58D is shifted slightly to the right side from the lower end of the left end of the first rotating drum 68 (that is, the position between the second position and the lower position of the rotation center of the rotating drum).
  • a bent portion 58D2 that is bent so as to protrude upward.
  • the inclined portion 58D1 on the left side of the bent portion 58D2 is inclined to the lower left side
  • the inclined portion 58D3 on the right side of the bent portion 58D2 is inclined to the lower right side.
  • the magnetic projection material that is attracted by the magnetic force of the first magnet 70 in the first magnetic separator 66 and then dropped at a position where the magnetic force does not reach the projection material downstream of the second position is inclined by the fourth guide plate 58D. It flows along the part 58D1.
  • a regulating member 72 is provided at a position from the right side to the lower side of the first rotary drum 68 on the outer side in the radial direction of the outer peripheral surface of the first rotary drum 68. It is arranged to face the surface.
  • the regulating member 72 defines the thickness of the mixture conveyance path formed between the outer surface of the first rotating drum 68 and thereby the thickness of the mixture layer supplied to the outer surface side of the first rotating drum 68. Regulates.
  • the restricting member 72 includes an inner plate 74 disposed on the first rotating drum 68 side and an outer plate 76 superimposed on the lower right side of the inner plate 74.
  • the restricting member 72 is configured to include the inner plate 74 as a replacement that can be attached to and detached from the outer plate 76 because the mixture supplied to the outer surface side of the first rotary drum 68 is expected to wear. ing.
  • the inner plate 74 has a circular arc shape and is disposed to face the outer surface of the first rotating drum 68, and a main body portion 74 ⁇ / b> A that defines a mixture transport path between the inner plate 74 and the outer surface of the first rotating drum 68.
  • flange portions 74B bent so as to be separated from both ends in the arc direction toward the opposite side to the first rotating drum 68 side.
  • the inner plate 74 and the outer plate 76 terminate near the lower position of the rotation center of the first rotary drum 68.
  • the mixture conveyance path formed between the outer surface of the first rotary drum 68 also rotates in the first rotation. It terminates near the position below the rotation center of the drum 68.
  • the inner plate 74 and the outer plate 76 terminate upstream from the position below the rotation center of the first rotary drum 68, and as a result, the mixture conveyance path formed between the outer surface of the first rotary drum 68.
  • it may be configured to terminate on the upstream side (right side in the drawing) from the position below the rotation center of the first rotary drum 68.
  • the outer plate 76 includes a main body portion 76A that is overlapped with the main body portion 74A of the inner plate 74 at a slight interval, and includes a flange portion 76B that is bolted to the flange portion 74B of the inner plate 74.
  • An attachment piece 76C bent to the right side on both sides in the separator width direction of the portion 76A (direction perpendicular to the paper surface of FIG. 5) is provided.
  • the attachment piece 76 ⁇ / b> C is formed in an arc belt shape, and the upper end portion of the attachment piece 76 ⁇ / b> C is attached to an attachment portion provided on the vertical wall portion of the housing portion 54 with a pin 75.
  • the pin 75 has the separator width direction as the axial direction.
  • the outer plate 76 can be rotated around the axis of the pin 75.
  • the arcuate intermediate portion of the attachment piece 76C is attached to the tip attachment portion 78A of the shaft 78 by a pin 77 whose axial direction is the same direction as the pin 75, and the shaft of the pin 77 is connected to the tip attachment portion 78A. It can be rotated around.
  • the base end portion of the shaft 78 passes through the vertical wall portion of the housing portion 54.
  • a male screw portion (not shown) is formed on the outer periphery of the shaft 78 on the base end portion side, and is screwed to a nut 80 that is rotatably attached to the vertical wall portion of the housing portion 54.
  • the shaft 78 is displaced in the left-right direction of the apparatus, and the outer plate 76 and the inner plate 74 fixed thereto are rotated and moved around the pin 75 in conjunction with this. It has become.
  • the inner plate 74 can adjust the gap (the thickness of the mixture transport path) between the main body 74A and the first rotating drum 68.
  • the lower side of the lower end portion of the regulating member 72 is disposed with an intermediate portion in the inclined direction of the inclined portion 58D3 of the fourth guide plate 58D. For this reason, the mixture that is not adsorbed by the magnetic force of the first magnet 70 in the first magnetic separator 66 flows down from the regulating member 72 and flows to the lower right side along the inclined portion 58D3 of the fourth guide plate 58D.
  • a convex arc portion 58D4 is extended to the lower left side.
  • a second magnetic separator 82 (second magnet separator) is disposed on the right side of the lower end portion of the inclined portion 58D3 and the arc portion 58D4.
  • an attachment portion 88A of a regulating member 88 (gap adjustment plate) is attached to the lower end portion of the inclined portion 58D3, and the main body portion 88B that is bent and extended from the attachment portion 88A in the regulating member 88 is
  • the arc shape is substantially along the upper end portion of the arc portion 58D4, and is disposed between the upper end portion of the arc portion 58D4 and the second magnetic separator 82.
  • the regulating member 88 is provided on the outer peripheral side of the second rotating drum 84 in the second magnetic separator 82, is disposed to face the second rotating drum 84, and is a mixture layer supplied to the outer surface side of the second rotating drum 84.
  • the thickness of the is to be regulated.
  • the second magnetic separator 82 is disposed in a path through which the mixture that is not adsorbed by the magnetic force of the first magnet 70 in the first magnetic separator 66 is discharged.
  • each of the machines 82 extends in the separator width direction (direction perpendicular to the paper surface of FIG. 5), and both end portions of each separator width direction are disposed on both sides of the housing portion 54.
  • the second magnetic separator 82 includes a cylindrical second rotating drum 84.
  • the axial direction of the second rotary drum 84 is set parallel to the axial direction of the first rotary drum 68, and is connected to the rotary shaft of the drive motor 85 (see FIG. 6) via a drive force transmission mechanism. . That is, the second rotating drum 84 is driven to rotate counterclockwise in FIG. 5 by the rotation of the drive motor 85 (see FIG. 6).
  • the mixture that has not been adsorbed by the magnetic force of the first magnet 70 by the first magnetic separator 66 passes on the inclined portion 58D3 of the fourth guide plate 58D and on the regulating member 88. Thus, it is supplied from the direction of approximately ten times.
  • a plurality of square bar-shaped protrusions 84A extending in the drum axial direction are formed on the outer surface side of the second rotary drum 84.
  • These protrusions 84A function as a feeding member for the supplied mixture.
  • a second magnet 86 (second magnet) is eccentrically disposed and is non-rotatable like the first magnet 70.
  • the second magnet 86 is fixedly disposed along the inner peripheral surface of the second rotary drum 84 so as not to rotate with the second rotary drum 84.
  • the second magnet 86 is a permanent magnet, and has a predetermined angular range (first angle) along the inner periphery of the second rotary drum 84 from the vicinity of the portion of the second rotary drum 84 facing the upper end of the main body 88B of the regulating member 88.
  • the two-rotating drum 84 is disposed over a range corresponding to a portion from the left side to the lower side.
  • the second magnetic separator 82 can adsorb a part of the supplied mixture by the magnetic force of the second magnet 86 and separate and discharge it on the lower right side of the second magnetic separator 82.
  • the second magnet 86 has a first position (substantially 11) upstream in the rotational direction (counterclockwise direction) from the lower position of the rotation center of the second rotary drum 84. And a second position (substantially at the 5 o'clock position) downstream in the rotational direction from the position below the rotation center of the rotating drum.
  • the fourth guide plate 58D includes a drooping portion 58D5 that hangs downward from the lower end of the arc portion 58D4 at a position slightly shifted to the left side from the lower side of the central axis position of the second rotating drum 84.
  • the upper end of the drooping portion 58D5 is connected to the arc portion 58D4 on the upstream side in the rotational direction from the center of the second rotary drum 84.
  • a through hole 55 for piping an air suction duct 90 is formed in the hanging portion 58D5, and the lower end portion of the hanging portion 58D5 reaches the bottom portion of the housing portion 54.
  • a fifth guide plate 58E is disposed on the upper right side of the hanging part 58D5.
  • the fifth guide plate 58E includes an inclined portion 58E1 that is inclined to the lower right side, and an attachment portion 58E2 that is bent to the right side from the lower end portion of the inclined portion 58E1 and is fixed to the upper side of the duct 90.
  • the tip of the fifth guide plate 58E is disposed upstream of the rotational center of the second rotary drum 84 in the rotational direction.
  • the right side of the inclined portion 58E1 of the fifth guide plate 58E is a passage made of iron powder or the like adsorbed by the magnetic force of the second magnet 86 in the second magnetic separator 82, and is connected to the bottom of the housing portion 54.
  • the pipe 110 communicates with a collection receiving box (not shown).
  • a collection receiving box not shown.
  • a deflection plate 92 is disposed on the left side of the inclined portion 58D1, which is the upper side of the fourth guide plate 58D.
  • the deflection plate 92 is a plate-like member that is long in the separator width direction (perpendicular to the paper surface of FIG. 5), and is attached to a bracket (not shown) whose upper end is fixed to the housing portion 54 via a pin 93. It can be rotated around the pin 93.
  • the axial direction of the pin 93 is set parallel to the axial direction of the first rotary drum 68 and the second rotary drum 84.
  • the lower end portion of the deflection plate 92 is bent to the left, and the deflection plate 92 is formed in a substantially inverted L shape as a whole when viewed from the front.
  • the swing plate 92 is in a suspended position when the projection material or the like does not flow out from the left end side of the first magnetic separator 66, and the lower end thereof is in contact with the lower end of the inclined portion 58D1 of the fourth guide plate 58D. In a state where the projection material or the like has flowed out from the left end side, a gap is formed between the fourth guide plate 58D and the rotational movement by the pressing force of the projection material or the like.
  • the deflection plate 92 functions as a regulating plate for making the thickness of the layer of the projection material and the like flowing out from the left end side of the first magnetic separator 66 uniform, and the projection material and the like are arranged in the separator width direction (in FIG. 5). Widely spread in the direction perpendicular to the paper surface and discharged downstream with a uniform layer thickness.
  • the fourth guide plate 58D includes a hanging portion 58D0 that is hung downward from the lower end of the inclined portion 58D1.
  • a receiving box 94 is attached to the left side of the lower end portion of the hanging portion 58D0.
  • the receiving box 94 is a temporary storage unit that receives and stores the projection material and the like so as not to be worn.
  • a sixth guide plate 58F fixed to the housing portion 54 side is disposed on the left side of the receiving box 94.
  • the sixth guide plate 58F is inclined to the lower right side and the tip end side is on the receiving box 94 side. It is fixed to.
  • the projection material and the like that have passed between the deflection plate 92 and the inclined portion 58D1 of the fourth guide plate 58D are configured to be accommodated in the receiving box 94.
  • a discharge width adjusting gate 96 is provided at the discharge port at the bottom of the receiving box 94 so as to adjust the discharge from the receiving box 94.
  • An opening 98 is formed through the vertical wall on the left side of the housing portion 54 below the attachment portion of the sixth guide plate 58F.
  • an air flow path 102 communicating from the opening 98 to the duct 90 is formed.
  • the duct 90 is a suction duct that communicates with the intake side of the dust collector 104 via the merging duct 114 shown in FIG.
  • the dust collector 104 includes suction means (blower) for sucking air, and the air flow path shown in FIG. 5 inside the first separator 50 via the merging duct 114 and the duct 90 when the suction means is operated.
  • An airflow A is generated in 102.
  • FIG. 5 the air flow generated in the inside of the duct 90 from the vicinity of the entrance of the duct 90 is indicated by a symbol B.
  • a discharge adjustment gate 116 is provided below the hanging portion 58D0 of the fourth guide plate 58D.
  • a projection part carrying-out pipe part 106 is attached to the bottom part of the housing part 54 below the receiving box 94 and communicates with the inside of the housing part 54.
  • the pipe portion 106 is connected to the shot tank 24 shown in FIG. 1, and usable projection material is supplied to the shot tank 24 through the pipe portion 106.
  • a pipe portion 108 for carrying out fine powder is attached to the bottom of the housing portion 54 on the lower side near the duct 90 of the air flow path 102.
  • the pipe part 108 leads to a collection receiving box (not shown).
  • the wind sorting mechanism 100 is constituted by the air flow path 102 and the like. That is, the wind power selection mechanism 100 naturally drops the mixture adsorbed and separated and discharged by the magnetic force of the first magnet 70 in the first magnetic separator 66, and generates an airflow A substantially orthogonal to the dropping direction with respect to the mixture. By doing so, it sorts into a lightweight object put on the airflow A and a heavy object that falls (usable projection material).
  • the workpiece 12 shown in FIG. 1 is conveyed by a roller conveyor 16, and a projection material made of a magnetic material is projected by a projector 18.
  • the mixture of the projected blast material and the foreign matter released from the workpiece 12 by the projection falls to the lower side of the apparatus and is collected by the screw conveyors 28A and 28B. Further, the projection material and foreign matters remaining on the workpiece 12 after the projection are also blown off by blowing the gas by the blow-off device 20, dropped to the lower side of the device, and collected by the screw conveyor 28 ⁇ / b> B.
  • the mixture recovered by the screw conveyors 28A and 28B is conveyed through the screw conveyor 28C, the bucket elevator 30, the chute 32, the screw conveyor 34, and the like into the sieve main body 42A of the rotary screen 42 shown in FIG.
  • the projection material having a smaller diameter than the hole 42B is discharged to the supply gate 56 (see FIG. 5) side of the first separator 50 and the second separator 52.
  • the mixture that has passed through the supply gate 56 pushes open the swing plate 60 through the first guide plate 58A and the second guide plate 58B, passes between the third guide plate 58C and the gap adjusting plate 62, and in the separator width direction. In a state where the layer is sufficiently spread (in a direction perpendicular to the paper surface of FIG. 5), it is supplied to the outer surface side of the first rotating drum 68 in the first magnetic separator 66.
  • the first magnet 70 Since the first magnet 70 is eccentrically disposed in the first rotating drum 68 so as not to rotate, when the first rotating drum 68 is driven to rotate, a magnetic projection material or the like that is a part of the mixture is After being attracted by the magnetic force of the first magnet 70, it is discharged in the left end area of the drum where the magnetic force of the first magnet 70 does not reach.
  • the thickness of the layer of the mixture supplied to the outer surface side of the first rotating drum 68 with the regulating member 72 facing the outer peripheral side of the first rotating drum 68 in the first magnetic separator 66 It regulates. For this reason, when the mixture containing the projecting material is supplied to the outer surface side of the first rotating drum 68, the projecting material made of a granular magnetic material is separated from the outer surface side of the first rotating drum 68 and the first magnet 70. The situation of not being adsorbed by the magnetic force is prevented or suppressed.
  • the projection material and the like separated and discharged by the first magnetic separator 66 passes over the inclined portion 58D1 of the fourth guide plate 58D, pushes the swing plate 92 open, is temporarily stored in the receiving box 94, and then is naturally dropped. During the fall, a light object placed on the airflow A and a heavy object falling by causing the airflow A substantially orthogonal to the naturally dropped mixture by suction from the dust collector 104 (see FIG. 1) side. (Usable projection material).
  • the lightweight object put on the airflow A is flowed to the dust collector 104 (see FIG. 1) side through the duct 90 and the like, and the falling heavy object (usable projection material) passes through the pipe portion 106 to the shot tank. 24.
  • the particulate matter that falls while being placed in the airflow A passes through the pipe portion 108 and flows into a collection receiving box (not shown).
  • the target to be sorted by the wind power sorting mechanism 100 is only the granular material made of the magnetic material that is attracted and separated and discharged by the magnetic force of the first magnet 70 in the first magnetic separator 66. Are selected with high accuracy.
  • the object carried by the wind force and flowing to the dust collector 104 can also be only a powdery material made of a magnetic material.
  • the mixture that is not adsorbed by the magnetic force of the first magnet 70 in the first magnetic separator 66 passes on the inclined portion 58D3 of the fourth guide plate 58D and on the regulating member 88, and the second rotating drum 84 in the second magnetic separator 82. Is supplied to the outer surface side.
  • the supplied mixture becomes a thin uniform layer on the outer surface side of the second rotating drum 84 by the main body portion 88B of the regulating member 88.
  • the second magnet 86 is eccentrically disposed in the second rotating drum 84 so as not to rotate, when the second rotating drum 84 is driven to rotate, a granular material made of a magnetic material (a part of the mixture ( The particulate matter that could not be adsorbed by the magnetic force of the first magnet 70) is adsorbed by the magnetic force of the second magnet 86 and then discharged in the right end area of the drum where the magnetic force of the second magnet 86 does not reach.
  • the second magnetic separator 82 only the fine mixture after being separated and removed by the rotary screen 42 and the first magnetic separator 66 is selected, so that the magnetic substance is composed of powder and non-magnetic material. The granular material is separated with high accuracy. Then, the object that is attracted and separated and discharged by the magnetic force of the second magnet 86 flows through the pipe 110 to a collection box (not shown), and the object that is not attracted by the magnetic force of the second magnet 86 is the pipe. It flows through 112 to the recovery hopper 49 (see FIG. 2).
  • the projection material and the foreign matter can be separated with high accuracy.
  • mixing of foreign matter (breeze) into the circulated projection material is effectively suppressed, so that the projection efficiency is improved compared to the case where foreign matter (breeze) is mixed into the circulated projection material to some extent. Can be improved.
  • the fourth guide plate 58D which is a bent plate member, is disposed as the distributing means below the first rotating drum.
  • distributing means having other configurations can be employed. .
  • the shot blasting apparatus 10 includes the wind sorting mechanism 100, but may be configured not to include the wind sorting mechanism.
  • the wind sorting mechanism for example, naturally drops the mixture that is attracted and separated and discharged by the magnetic force of the first magnet 70 in the first magnetic separator 66 and the mixture.
  • It may be another wind sorting mechanism such as a wind sorting mechanism that sorts a lightweight object placed on the air stream and a falling heavy object (usable projection material) by applying an upward air stream to the air.
  • the light weight that can be put on the airflow by naturally dropping the mixture that has passed through the hole of the rotary sieve and generating an airflow that is substantially perpendicular to the dropping direction with respect to the mixture without providing the wind sorting mechanism 100.
  • a mechanism for sorting into falling heavy objects a mechanism for sorting into falling heavy objects.
  • the restricting member 72 is disposed opposite to the outer peripheral side of the first rotating drum 68 in the first magnetic separator 66, but a structure in which the restricting member is not disposed may be employed.
  • the regulating member 88 is disposed opposite to the outer peripheral side of the second rotating drum 84 in the second magnetic separator 82.
  • a configuration in which the regulating member is not arranged is also possible.
  • the 1st magnet 70 and the 2nd magnet 86 are permanent magnets, it replaces with a permanent magnet and an electromagnet may be applied.
  • the workpiece 12 is an electrode rod, but the workpiece may be another workpiece such as a rod-like member or a plate-like member other than the electrode rod.
  • blowing device 20 is provided, it is also possible to set it as the structure which does not provide such a blowing device 20.
  • FIG. 1 is a diagrammatic representation of the structure which does not provide such a blowing device 20.
  • the shot processing apparatus is the shot blasting apparatus 10, but the shot processing apparatus may be applied to, for example, a shot peening apparatus.
  • the second magnetic separator 82 is provided in addition to the first magnetic separator 66.
  • the present invention may have a single magnetic separator.

Abstract

The purpose of the present invention is to provide a projection material separation device which can accurately separate a magnetic projection material and foreign particles, and a shot processing device which is provided with such a separation device. A projection material separation device for a shot processing device is provided with: a sieve means in which holes having a greater diameter than the diameter of a projection material are provided; a cylindrical rotational drum (68) to which a mixture which has passed through the sieve means is supplied; a mixture conveyance path which is provided in a manner so as to terminate close to a position below the rotational centre of the rotational drum; and a magnet (70) which is arranged inside the rotational drum. The projection material separation device is characterised by being provided with a magnetic separator (66) in which the magnet is arranged across a first position which is further to the upstream side in the rotational direction than the position below the rotational centre of the rotational drum, and a second position which is further to the downstream side in the rotational direction than the position below the rotational centre of the rotational drum.

Description

投射材分別装置およびショット処理装置Projection material sorting device and shot processing device
 本発明は、投射材分別装置およびショット処理装置に関し、詳細には、ワークに投射された磁性体の投射材と投射による生成物との混合物からの投射材を分別する投射材分別装置およびこのような分別装置を備えてショット処理装置に関する。 The present invention relates to a projection material sorting device and a shot processing device, and in particular, a projection material sorting device that sorts a projection material from a mixture of a magnetic projection material projected onto a workpiece and a product produced by projection, and the like. The present invention relates to a shot processing apparatus provided with an appropriate sorting apparatus.
 ワークに投射材を投射してショット処理を施すショット処理装置では、コスト低減、省資源等の観点から投射した投射材を回収し再利用している。このような回収においては、再利用可能な投射材と投射によって生成された異物とを分離する必要がある。投射材と異物を分離する装置としては、風選式セパレータを用いて投射材と異物とを分離する装置が知られている(特許文献1)。 In a shot processing apparatus that performs shot processing by projecting a projection material onto a workpiece, the projected projection material is collected and reused from the viewpoints of cost reduction and resource saving. In such collection, it is necessary to separate the reusable projection material and the foreign matter generated by the projection. As an apparatus for separating the projection material and the foreign matter, an apparatus for separating the projection material and the foreign matter using a wind-selective separator is known (Patent Document 1).
特公平7-35020号公報Japanese Patent Publication No. 7-3520
 しかしながら、磁性体の投射材が使用された場合には、投射材と異物とを精度良く分離する点で改善の余地がある。 However, when a magnetic projection material is used, there is room for improvement in terms of accurately separating the projection material and the foreign material.
 本発明は、磁性体の投射材と異物とを精度良く分離することができる投射材分別装置およびそのような分別装置を備えたショット処理装置を提供することを目的とする。 It is an object of the present invention to provide a projection material sorting device capable of accurately separating a magnetic projection material and foreign matter, and a shot processing device equipped with such a sorting device.
 本発明によれば、
 ショット処理装置用の投射材分別装置であって、
 ワークに投射された磁性体の投射材と該投射材の投射による生成物との混合物の搬送経路に配置され、前記投射材の径より大径の孔部が設けられた篩手段と、
 該篩手段の下流側に配置された磁選機であって、長手方向軸線が水平方向に延びるように配置され外周面に前記篩手段を通過した混合物が供給される一方向に回転可能な円筒状の回転ドラムと、該回転ドラムの回転中心の下方位置の回転方向上流側の側方位置から該回転ドラムの外周面に沿って延び且つ該回転ドラムの回転中心の下方位置付近で終端するように設けられた混合物搬送路と、前記回転ドラム内で前記ドラムの内周面に沿って回転不能に配置された磁石とを備え、該磁石が前記回転ドラムの回転中心の下方位置より回転方向上流側の第1位置と前記回転ドラムの回転中心の下方位置より回転方向下流側の第2位置に亘って配置されている磁選機と、を備え、
 前記混合物搬送路を搬送される前記混合物中の非磁性体を回転ドラムの回転中心の下方の混合物搬送路の終端位置で下方に落下させ、前記混合物中の磁性体を前記磁石によって前記回転ドラムの外周面に吸着し回転ドラムの回転中心の下方位置より回転方向下流側位置で下方に落下させることにより、前記生成物から磁性体の投射材を分別する、
 ことを特徴とする投射材分別装置が提供される。
According to the present invention,
A projection material separation device for a shot processing device,
A sieving means disposed in a transport path of a mixture of a magnetic projection material projected onto a workpiece and a product produced by the projection of the projection material, and provided with a hole having a diameter larger than the diameter of the projection material;
A magnetic separator arranged on the downstream side of the sieving means, a cylindrical shape which is arranged so that its longitudinal axis extends in the horizontal direction and is rotatable in one direction to which the mixture passing through the sieving means is supplied to the outer peripheral surface The rotary drum and a lower position of the rotation center of the rotation drum and a lateral position upstream of the rotation direction extend along the outer peripheral surface of the rotation drum and terminate near the lower position of the rotation center of the rotation drum. A mixture conveyance path provided; and a magnet disposed in the rotary drum so as not to rotate along the inner peripheral surface of the drum, the magnet being upstream in the rotational direction from a position below the rotation center of the rotary drum And a magnetic separator arranged over a second position downstream in the rotational direction from a lower position of the rotation center of the rotating drum,
The non-magnetic material in the mixture transported through the mixture transport path is dropped downward at the end position of the mixture transport path below the rotation center of the rotating drum, and the magnetic material in the mixture is moved by the magnet to the rotating drum. The magnetic projection material is separated from the product by being attracted to the outer peripheral surface and dropped downward at a position downstream of the rotational center of the rotating drum.
There is provided a projection material sorting apparatus characterized by the above.
 このような構成によれば、簡単な構造で磁性体の投射材と非磁性体の異物とを分別することができる。 According to such a configuration, it is possible to separate the magnetic projection material and the non-magnetic foreign matter with a simple structure.
 本発明の他の好ましい態様によれば、
 前記回転ドラムの下方に配置された振分け手段であって、前記回転ドラムの外周面から落下する磁性体の投射材を受けるように前記回転ドラムの回転中心の下方位置より回転方向下流側に設けられた振り分け手段を備えている。
According to another preferred embodiment of the invention,
Distributing means disposed below the rotating drum, provided on the downstream side in the rotation direction from a position below the rotation center of the rotating drum so as to receive the magnetic projection material falling from the outer peripheral surface of the rotating drum. The distribution means is provided.
 本発明の他の好ましい態様によれば、
 前記回転ドラムの下方に配置された振分け手段であって、前記回転ドラムの回転軸線に沿って延びるよう配置された板状部材を備え、該板状部材は、一側縁が前記回転ドラムの回転中心の下方位置と前記第2位置の下方位置との間に配置され、且つ前記回転ドラムの回転中心から離れる方向に下方に傾斜し、前記第2位置で下方に落下した磁性体を受ける。
According to another preferred embodiment of the invention,
Distributing means arranged below the rotating drum, comprising a plate-like member arranged so as to extend along the rotation axis of the rotating drum, the plate-like member having one side edge rotated by the rotating drum A magnetic body is disposed between a lower position of the center and a lower position of the second position, is inclined downward in a direction away from the rotation center of the rotary drum, and receives a magnetic material that has dropped downward at the second position.
 このような構成によれば、第2位置の近傍で回転ドラムから落下した磁性体の投射材を確実に所定経路に搬送することができる。 According to such a configuration, the magnetic projection material dropped from the rotating drum in the vicinity of the second position can be reliably conveyed to the predetermined path.
 本発明の他の好ましい態様によれば、
 前記振分け手段が、上方側に凸に屈曲され前記回転ドラムの回転軸線に沿って延びるように配置された屈曲板状部材を備え、該屈曲部が前記回転ドラムの回転中心の下方位置と前記第2位置の下方位置との間に配置されている。
According to another preferred embodiment of the invention,
The distribution means includes a bent plate-like member bent convexly upward and extending along the rotation axis of the rotating drum, and the bent portion is located at a position below the rotation center of the rotating drum and the first member. It is arranged between two positions below.
 このような構成によれば、第2位置近傍で回転ドラムから落下する磁性体の投射材を、回転ドラムの回転中心の下方の混合物搬送路の終端位置で下方に落下する非磁性体から確実に分別することができる。 According to such a configuration, the magnetic projection material falling from the rotating drum in the vicinity of the second position is surely prevented from the non-magnetic material falling downward at the end position of the mixture conveyance path below the rotation center of the rotating drum. Can be separated.
 本発明の他の好ましい態様によれば、
 前記第1位置が、前記篩手段からの前記混合物が供給される前記回転ドラムの外周面上位置の径方向内方に設定されている。
According to another preferred embodiment of the invention,
The first position is set radially inward of the position on the outer peripheral surface of the rotary drum to which the mixture from the sieving means is supplied.
 本発明の他の好ましい態様によれば、
 前記振分け手段の下流側に、前記生成物から分別した磁性体の投射材を落下させ気体流をあてる風力選別機構が設けられている。
According to another preferred embodiment of the invention,
A wind power sorting mechanism is provided on the downstream side of the distributing means to drop a magnetic projection material separated from the product and apply a gas flow.
 このような構成によれば、落下する磁性体の投射材中の軽量物と重量物と分別することができる。 According to such a configuration, it is possible to separate light and heavy objects in the falling magnetic projection material.
 本発明の他の好ましい態様によれば、前記混合物搬送路の前記回転ドラム径方向の厚さが調整可能である。 According to another preferred aspect of the present invention, the thickness of the mixture conveyance path in the radial direction of the rotating drum can be adjusted.
 このような構成によれば、混合物の量、特性等に応じて混合物搬送路の前記回転ドラム径方向の厚さを調整することにより、混合物中の磁性体の投射材を確実に磁石の磁力で回転ドラムの表面に吸着させ、確実な分別を可能とする。 According to such a configuration, by adjusting the thickness of the mixture conveyance path in the radial direction of the rotating drum in accordance with the amount, characteristics, etc. of the mixture, the magnetic projection material in the mixture can be reliably secured by the magnetic force of the magnet. Adsorb to the surface of the rotating drum to enable reliable separation.
 本発明の他の好ましい態様によれば、磁石が永久磁石である。 According to another preferred embodiment of the present invention, the magnet is a permanent magnet.
 本発明の他の態様によれば、
 ワークに磁性体の投射材を投射するショット処理装置であって、
 前記ワークを搬送する搬送装置と、
 前記ワークに対して投射材を投射する投射機と、
 ワークに投射された磁性体の投射材と該投射材の投射による生成物との混合物の搬送経路に配置され、前記投射材の径より大径の孔部が設けられた篩手段と、
 該篩手段の下流側に配置された磁選機であって、長手方向軸線が水平方向に延びるように配置され外周面に前記篩手段を通過した混合物が供給される一方向に回転可能な円筒状の回転ドラムと、該回転ドラムの回転中心の下方位置の回転方向上流側の側方位置から該回転ドラムの外周面に沿って延び且つ該回転ドラムの回転中心の下方位置付近で終端するように設けられた混合物搬送路と、前記回転ドラム内で前記ドラムの内周面に沿って回転不能に配置された磁石とを備え、該磁石が前記回転ドラムの回転中心の下方位置より回転方向上流側の第1位置と前記回転ドラムの回転中心の下方位置より回転方向下流側の第2位置に亘って配置されている磁選機と、を備え、
 前記混合物搬送路を搬送される前記混合物中の非磁性体を回転ドラムの回転中心の下方の混合物搬送路の終端位置で下方に落下させ、前記混合物中の磁性体を前記磁石によって前記回転ドラムの外周面に吸着し回転ドラムの回転中心の下方位置より回転方向下流側位置で下方に落下させることにより、前記生成物から磁性体の投射材を分別する、
 ことを特徴とするショット処理装置が提供される。
According to another aspect of the invention,
A shot processing device for projecting a magnetic projection material onto a workpiece,
A transfer device for transferring the workpiece;
A projector that projects a projection material onto the workpiece;
A sieving means disposed in a transport path of a mixture of a magnetic projection material projected onto a workpiece and a product produced by the projection of the projection material, and provided with a hole having a diameter larger than the diameter of the projection material;
A magnetic separator arranged on the downstream side of the sieving means, a cylindrical shape which is arranged so that its longitudinal axis extends in the horizontal direction and is rotatable in one direction to which the mixture passing through the sieving means is supplied to the outer peripheral surface The rotary drum and a lower position of the rotation center of the rotation drum and a lateral position upstream of the rotation direction extend along the outer peripheral surface of the rotation drum and terminate near the lower position of the rotation center of the rotation drum. A mixture conveyance path provided; and a magnet disposed in the rotary drum so as not to rotate along the inner peripheral surface of the drum, the magnet being upstream in the rotational direction from a position below the rotation center of the rotary drum And a magnetic separator arranged over a second position downstream in the rotational direction from a lower position of the rotation center of the rotating drum,
The non-magnetic material in the mixture transported through the mixture transport path is dropped downward at the end position of the mixture transport path below the rotation center of the rotating drum, and the magnetic material in the mixture is moved by the magnet to the rotating drum. The magnetic projection material is separated from the product by being attracted to the outer peripheral surface and dropped downward at a position downstream of the rotational center of the rotating drum.
A shot processing apparatus is provided.
 本発明の他の好ましい態様によれば、
 前記ワークが、非磁性体よりなる不純物を表面側に含む電極棒である。
According to another preferred embodiment of the invention,
The workpiece is an electrode bar including impurities made of a non-magnetic material on the surface side.
 本発明の他の態様によれば、
 被処理対象物に投射されて磁性体よりなる投射材を回収するための回収経路に設けられ、前記投射材の径よりも大きい径の孔部が複数形成されると共に筒状とされてその軸周りに回転駆動される篩本体を備え、回収された前記投射材と粉粒状の異物とを含む混合物が前記篩本体の内部に流入されると共に前記篩本体が軸周りに回転することにより前記混合物を転動させながら前記孔部よりも径が大きい異物を除去する回転篩と、
 前記回転篩の前記孔部を通過した混合物が搬送される経路に配置され、円筒形状を有しその軸周りに回転駆動されると共に外表面側に前記混合物が供給される第一回転ドラムと、前記第一回転ドラムの内部に偏心して回転不能に配置された第一磁石と、を備え、前記混合物の一部を前記第一磁石の磁力により吸着して分離排出する第一磁選機と、
 該第一磁選機で前記第一磁石の磁力により吸着されなかった混合物が搬送される経路に配置され、円筒形状を有しその軸周りに回転駆動されると共に外表面側に前記混合物が供給される第二回転ドラムと、前記第二回転ドラムの内部に偏心して回転不能に配置された第二磁石と、を備え、前記混合物の一部を前記第二磁石の磁力により吸着して分離排出する第二磁選機と、を有する、
 ことを特徴とするショット処理装置が提供される。
According to another aspect of the invention,
Provided in a recovery path for recovering the projection material made of a magnetic material that is projected onto the object to be processed, and a plurality of holes having a diameter larger than the diameter of the projection material are formed, and the shaft is formed into a cylindrical shape. A sieve body that is driven to rotate around, and the mixture containing the recovered projection material and powdered foreign matter is flown into the inside of the sieve body, and the sieve body rotates around an axis so that the mixture is rotated. A rotary sieve that removes foreign matters having a diameter larger than that of the hole while rolling
A first rotary drum that is disposed in a path through which the mixture that has passed through the hole of the rotary sieve is conveyed, has a cylindrical shape, is driven to rotate about its axis, and is supplied to the outer surface side of the mixture; A first magnetic separator that is eccentrically arranged in the first rotating drum and is non-rotatable, and that separates and discharges a part of the mixture by the magnetic force of the first magnet;
The first magnetic separator is arranged in a path along which the mixture that is not adsorbed by the magnetic force of the first magnet is transported, has a cylindrical shape, is rotated around its axis, and is supplied to the outer surface side. A second rotating drum, and a second magnet that is eccentrically arranged in the second rotating drum so as not to rotate, and a part of the mixture is adsorbed by the magnetic force of the second magnet and separated and discharged. A second magnetic separator,
A shot processing apparatus is provided.
 本発明の他の好ましい態様によれば、
 前記被処理対象物を搬送する搬送装置と、
 前記被処理対象物に対して投射材を投射する投射機と、
 前記投射機よりも前記被処理対象物の搬送方向下流側でかつ前記被処理対象物の搬送通路の上方側に吹付口が配置され、前記被処理対象物へ向けて気体の吹き付けが可能な吹落装置と、をさらに備えている。
According to another preferred embodiment of the invention,
A transfer device for transferring the object to be processed;
A projector that projects a projection material onto the object to be processed;
A blowing port is disposed downstream of the projector in the conveyance direction of the object to be processed and above the conveyance path of the object to be processed, and is capable of blowing gas toward the object to be processed. And a dropping device.
 本発明によれば、磁性体の投射材と異物とを精度良く分離することができる投射材分別装置およびそのような分別装置を備えたショット処理装置が提供される。 According to the present invention, there is provided a projection material sorting device capable of accurately separating a magnetic projection material and a foreign material, and a shot processing device equipped with such a sorting device.
本発明の実施形態のショットブラスト装置の正面図である。It is a front view of a shot blasting device of an embodiment of the present invention. 本発明の実施形態のショットブラスト装置の右側面図である。It is a right view of the shot blasting apparatus of the embodiment of the present invention. 本発明の実施形態のショットブラスト装置の平面図である。1 is a plan view of a shot blasting apparatus according to an embodiment of the present invention. 本発明の実施形態のショットブラスト装置で使用されるロータリースクリーンを示す図であり、(A)は正面図、(B)は要部を破断して示す右側面図、(C)は背面図である。It is a figure which shows the rotary screen used with the shot blasting apparatus of embodiment of this invention, (A) is a front view, (B) is a right view which fractures | ruptures the principal part, (C) is a rear view. is there. 本発明の実施形態のショットブラスト装置で使用される第一セパレータを示す正面視の縦断面図である。It is a longitudinal cross-sectional view of the front view which shows the 1st separator used with the shot blasting apparatus of embodiment of this invention. 本発明の実施形態のショットブラスト装置で使用される第一セパレータを示す側断面視の構成図である。It is a lineblock view lineblock diagram showing the 1st separator used with a shot blasting device of an embodiment of the present invention.
 以下、図面に沿って、本発明の好ましい実施形態のショット処理装置10について説明する。本実施形態のショット処理装置10は、ショットブラスト装置である。なお、これらの図において、矢印FRは装置正面視の手前側を示しており、矢印UPは装置上方側を示しており、矢印LHは装置正面視の左側を示している。 Hereinafter, a shot processing apparatus 10 according to a preferred embodiment of the present invention will be described with reference to the drawings. The shot processing apparatus 10 of this embodiment is a shot blasting apparatus. In these drawings, the arrow FR indicates the front side of the apparatus when viewed from the front, the arrow UP indicates the upper side of the apparatus, and the arrow LH indicates the left side of the apparatus when viewed from the front.
 図1は、ショットブラスト装置10の正面図であり、図2はショットブラスト装置10が右側面図であり、図3はショットブラスト装置10の平面図である。
 本実施形態のショットブラスト装置10のワーク12は、円柱状の電極棒である。ワーク12の電極棒は、非磁性体よりなる不純物を表面側に含んでいる。なお、本発明は、他の形状のワークを処理するショット処理装置にも適用可能である。
FIG. 1 is a front view of the shot blasting apparatus 10, FIG. 2 is a right side view of the shot blasting apparatus 10, and FIG. 3 is a plan view of the shot blasting apparatus 10.
The work 12 of the shot blasting apparatus 10 of this embodiment is a cylindrical electrode rod. The electrode rod of the workpiece 12 contains impurities made of a nonmagnetic material on the surface side. The present invention can also be applied to shot processing apparatuses that process workpieces having other shapes.
 図1に示されるように、ショットブラスト装置10は、キャビネット14を備えている。キャビネット14内には、ワーク12を搬送する搬送装置としてのローラコンベヤ16が設けられている。ローラコンベヤ16は、キャビネット14を貫通するように配置されており、ローラコンベヤ16のローラは、搬送方向(矢印X方向)に沿って所定間隔で配列され、図示しない駆動機構によって回転駆動される(図3参照)。 As shown in FIG. 1, the shot blasting apparatus 10 includes a cabinet 14. In the cabinet 14, a roller conveyor 16 is provided as a transport device that transports the workpiece 12. The roller conveyor 16 is disposed so as to penetrate the cabinet 14, and the rollers of the roller conveyor 16 are arranged at predetermined intervals along the transport direction (arrow X direction), and are rotationally driven by a driving mechanism (not shown). (See FIG. 3).
 また、キャビネット14の内部には、ワーク12への投射材の投射によってワーク12のブラスト処理を行う投射室14Aが設けられ、投射室14Aには、ワーク12の搬送通路を挟んで配置された複数台(本実施形態では計八台)の投射機18が設けられている。 A projection chamber 14A for blasting the workpiece 12 by projecting a projection material onto the workpiece 12 is provided inside the cabinet 14, and a plurality of projection chambers 14A arranged with a conveyance path for the workpiece 12 interposed therebetween. There are provided projectors 18 (total of eight projectors in this embodiment).
 本実施形態では、投射機18は、遠心式投射機であり、羽根車(インペラ)の回転によって加速された投射材(ショット)を、投射室14A内で搬送されるワーク12に対して投射する。本実施形態では、投射材として直径1.7乃至2mm程度の鋼球が使用される。尚、本発明は、他の寸法の鋼球、他の磁性体の投射材を使用する場合にも適用可能である。 In the present embodiment, the projector 18 is a centrifugal projector, and projects the projection material (shot) accelerated by the rotation of the impeller (impeller) onto the workpiece 12 conveyed in the projection chamber 14A. . In this embodiment, a steel ball having a diameter of about 1.7 to 2 mm is used as the projection material. In addition, this invention is applicable also when using the steel ball of another dimension, and the projection material of another magnetic body.
 投射機18のワーク12搬送方向下流側には、ワーク12の搬送通路の上方に吹落装置20の吹付口20Cが配置されている。吹落装置20は、キャビネット14の上部に設けられたブロアファン20Aを備えている。ブロアファン20Aは、ダクト20Bに接続されており、ダクト20Bの下端部には吹付口20Cが形成され、吹付口20Cはローラコンベヤ16へ向けられている。これにより、ブロアファン20Aが作動すると、ワーク12に向けての気体が吹き付けられる。 The spray port 20C of the blow-off device 20 is disposed above the transport path of the work 12 on the downstream side in the work 12 transport direction of the projector 18. The blow-off device 20 includes a blower fan 20 </ b> A provided at the upper part of the cabinet 14. The blower fan 20A is connected to a duct 20B. A blowing port 20C is formed at the lower end of the duct 20B, and the blowing port 20C is directed to the roller conveyor 16. As a result, when the blower fan 20 </ b> A is activated, gas toward the work 12 is blown.
 一方、投射機18には、上方から導入管22が配置され、この導入管22の上端は投射材貯蔵用のショットタンク24に接続されている。この結果、投射機18は、導入管22及びショットタンク24を介して循環装置26に連結されることになる。循環装置26は、投射機18によって投射された投射材を回収し、投射機18へ循環させるための装置であり、ローラコンベヤ16の下方に設けられたH2コンベヤ28A、28B、28Cを備えている。 On the other hand, the projector 18 is provided with an introduction pipe 22 from above, and the upper end of the introduction pipe 22 is connected to a shot tank 24 for storing the projection material. As a result, the projector 18 is connected to the circulation device 26 via the introduction pipe 22 and the shot tank 24. The circulation device 26 is a device for collecting the projection material projected by the projector 18 and circulating it to the projector 18, and includes H2 conveyors 28A, 28B, 28C provided below the roller conveyor 16. .
 スクリュコンベヤ28A、28Bは、ワーク12の搬送方向を長手方向として水平に配置されており、ワーク12に投射された投射材、投射によってワーク12から離脱した異物(投射による生成物)との混合物(投射材等)を装置左右方向の中央部側へ搬送するようになっている。 The screw conveyors 28 </ b> A and 28 </ b> B are horizontally arranged with the conveying direction of the workpiece 12 as a longitudinal direction, and are a mixture of a projection material projected on the workpiece 12 and foreign matter (product by projection) separated from the workpiece 12 by projection. Projecting material, etc.) is transported to the center side in the lateral direction of the apparatus.
 また、スクリュコンベヤ28Cは、スクリュコンベヤ28A、28Bよりも下方に設けられ、ワーク12の搬送方向に直交する方向を長手方向として水平に配置されており、投射材等を装置手前側へ向かう方向に搬送するようになっている。 Further, the screw conveyor 28C is provided below the screw conveyors 28A and 28B, and is disposed horizontally with the direction orthogonal to the conveying direction of the workpiece 12 as the longitudinal direction, and the projection material or the like is directed toward the front side of the apparatus. It is designed to be transported.
 図2に示されるように、スクリュコンベヤ28Cの搬送方向下流側(図2の左側)には、装置上下方向に延びるバケットエレベータ30の下端部側が配置されている。バケットエレベータ30は、ショットブラスト装置10の上部及び下部に配置されたプーリ(図示省略)と、これらプーリに巻回された無端ベルト(図示省略)と、その無端ベルトに取付けられた多数のバケット(図示省略)とを備えている。 As shown in FIG. 2, the lower end side of the bucket elevator 30 extending in the vertical direction of the apparatus is disposed on the downstream side (left side in FIG. 2) of the screw conveyor 28C in the transport direction. The bucket elevator 30 includes pulleys (not shown) disposed on the upper and lower portions of the shot blasting apparatus 10, an endless belt (not shown) wound around these pulleys, and a number of buckets ( (Not shown).
 バケットエレベータ30は、プーリの回転駆動により、スクリュコンベヤ28Cで回収した投射材等をバケットで掬い上げて上方に搬送するように構成されている。
 図1に示されるように、バケットエレベータ30の上部は、シュート32(投げ出しシュート)を介して、スクリュコンベヤ34の一端に連通している。
The bucket elevator 30 is configured to scoop up the projection material and the like collected by the screw conveyor 28 </ b> C by a pulley and drive it upward with a bucket.
As shown in FIG. 1, the upper portion of the bucket elevator 30 communicates with one end of the screw conveyor 34 via a chute 32 (throwing chute).
 スクリュコンベヤ34は、円筒状のスクリュコンベヤケース36に覆われ、図2に示されるように、ワーク12の搬送方向に直交する方向に延びるように水平に配置されている。
 このスクリュコンベヤ34は、シャフト34Aと、シャフト34Aの外周側に螺旋状に配置されたスクリュリード34Bとを備え、駆動モータを含む図示しない駆動機構によって回転駆動可能とされている。このような構成により、スクリュコンベヤ34は、バケットエレベータ30の上部からシュート32を介して投入された投射材等を装置奥側(図2の右側へ向かう方向)へ搬送する。
The screw conveyor 34 is covered with a cylindrical screw conveyor case 36 and is horizontally disposed so as to extend in a direction perpendicular to the conveying direction of the workpiece 12 as shown in FIG.
The screw conveyor 34 includes a shaft 34A and screw leads 34B arranged in a spiral shape on the outer peripheral side of the shaft 34A, and can be driven to rotate by a drive mechanism (not shown) including a drive motor. With such a configuration, the screw conveyor 34 conveys the projection material and the like thrown in from the upper part of the bucket elevator 30 through the chute 32 to the back side of the apparatus (the direction toward the right side in FIG. 2).
 図4に示されるように、スクリュコンベヤ34の下流側には、粉粒分離装置40が設けられている。粉粒分離装置40は、ロータリースクリーン(回転篩)42と、第一セパレータ50、第二セパレータ52及び第三セパレータ47(図2参照)を備えている。ロータリースクリーン42等は、ワーク12(図1参照)に投射された投射材を回収するための回収経路に設けられている。 As shown in FIG. 4, a powder separation device 40 is provided on the downstream side of the screw conveyor 34. The particle separator 40 includes a rotary screen (rotating sieve) 42, a first separator 50, a second separator 52, and a third separator 47 (see FIG. 2). The rotary screen 42 and the like are provided in a collection path for collecting the projection material projected on the workpiece 12 (see FIG. 1).
 図4(B)に示されるように、ロータリースクリーン42は、スクリュコンベヤ34のシャフト34Aの延長部であるシャフト延長部42Cに対して同心状に配置された円筒状の篩本体42Aを備えている。篩本体42Aは、その内径が、スクリュコンベヤケース36の外径より僅かに大径とされ、スクリュコンベヤケース36の端部が、篩本体42Aの一端部に入れ子式に接続されている。この結果、篩本体42Aの内部に、回収された投射材と粉粒状の異物とを含む混合物がスクリュコンベヤ34側から流入する。 As shown in FIG. 4B, the rotary screen 42 includes a cylindrical sieve body 42A that is concentrically arranged with respect to a shaft extension 42C that is an extension of the shaft 34A of the screw conveyor 34. . The inner diameter of the sieve main body 42A is slightly larger than the outer diameter of the screw conveyor case 36, and the end of the screw conveyor case 36 is connected to one end of the sieve main body 42A in a nested manner. As a result, the mixture containing the recovered projection material and powdered foreign matter flows into the sieve main body 42A from the screw conveyor 34 side.
 篩本体42Aには、略全面に亘って、投射材の径よりも大きい径の孔部42Bが複数形成されている。本実施形態では、孔部42Bの直径は約8mmである。なお、投射材である鋼球の直径等との関係で、他の直径の孔部を設けても良い。また、篩本体42Aは、その内周面に、螺旋状のスクリュリード42Dが形成され、一端側の連結部43がシャフト延長部42Cと連結されている。 The sieve body 42A has a plurality of holes 42B having a diameter larger than the diameter of the projection material over substantially the entire surface. In the present embodiment, the diameter of the hole 42B is about 8 mm. In addition, you may provide the hole part of another diameter by the relationship with the diameter etc. of the steel ball which is a projection material. Further, the screen main body 42A has a spiral screw lead 42D formed on the inner peripheral surface thereof, and the connecting portion 43 on one end side is connected to the shaft extension portion 42C.
 スクリュコンベヤ34の回転駆動に伴ってシャフト延長部42Cが回転し、篩本体42Aは、その軸を中心に回転駆動される。連結部43は、シャフト延長部42Cの軸方向両端に設けられ、各連結部43には、シャフト延長部42Cから篩本体42Aに向かって半径方向に延び、篩本体42Aをシャフト延長部42Cに連結する複数の連結ブラケット43Aが取付けられている。 As the screw conveyor 34 is driven to rotate, the shaft extension 42C rotates, and the sieve body 42A is driven to rotate about the axis. The connecting portions 43 are provided at both ends in the axial direction of the shaft extension portion 42C. Each connecting portion 43 extends in the radial direction from the shaft extension portion 42C toward the sieve body 42A, and the sieve body 42A is connected to the shaft extension portion 42C. A plurality of connecting brackets 43A are attached.
 篩本体42Aが軸周りに回転すると、スクリュリード42Dにより篩本体42Aの内で混合物が所定方向(図中の右方向)に搬送され、この搬送中に、篩本体42Aに形成された孔部42Bより小径の投射材は、孔部42Bを通して篩本体42Aの外部に排出され、孔部42Bよりも径が大きい異物と分離される。 When the sieve body 42A rotates around the axis, the mixture is conveyed in a predetermined direction (right direction in the drawing) in the sieve body 42A by the screw lead 42D, and the hole 42B formed in the sieve body 42A during this conveyance. The smaller-diameter projection material is discharged to the outside of the sieve main body 42A through the hole 42B, and is separated from foreign matters having a diameter larger than that of the hole 42B.
 篩本体42Aの搬送方向最下流側の下方側には、孔部42Bよりも径が大きい異物を排出するための粗出しパイプ46が配設されている。この径の大きい異物は、本実施形態では、電極棒から脱落した非磁性体の不純物(ブリーズ))等である。 A roughing pipe 46 for discharging foreign matters having a diameter larger than that of the hole 42B is disposed on the lower side of the sieve body 42A on the most downstream side in the conveying direction. In the present embodiment, the large foreign matter is a non-magnetic impurity (breeze) that has fallen off the electrode rod.
 図2に示されるように、粗出しパイプ46の途中には分配箱45が配設されており、この分配箱45には所定値未満の粉を第三セパレータ47へ流すために所定のスリット(図示省略)が形成されている。第三セパレータ47では投射材とブリーズ等の異物とを分離するようになっている。 As shown in FIG. 2, a distribution box 45 is disposed in the middle of the roughing pipe 46, and a predetermined slit (in order to flow powder less than a predetermined value to the third separator 47 in the distribution box 45. (Not shown) is formed. The third separator 47 separates the projection material and foreign matters such as breeze.
 なお、第三セパレータ47は、後述する第一セパレータ50及び第二セパレータ52と同様の構成を備えている。また、粗出しパイプ46は装置下部に配置された回収ホッパー49に通じており、この回収ホッパー49に異物(ブリーズ等)が溜められて廃棄される。 The third separator 47 has the same configuration as a first separator 50 and a second separator 52 described later. Further, the roughing pipe 46 communicates with a recovery hopper 49 disposed at the lower part of the apparatus, and foreign matter (breeze or the like) is accumulated in the recovery hopper 49 and discarded.
 図4(B)に示されるように、また、篩本体42Aの外周には、螺旋状のスクリュリード42Eが取付けられ、スクリュリード42Eのさらに外周側には、篩本体42Aとは別体のロータリースクリーンケース44が配設されている。 As shown in FIG. 4B, a spiral screw lead 42E is attached to the outer periphery of the sieve main body 42A, and a rotary member separate from the sieve main body 42A is further provided on the outer peripheral side of the screw lead 42E. A screen case 44 is provided.
 このような構成によって、篩本体42Aの孔部42Bを通過して篩本体42Aの外側に排出された混合物は、篩本体42Aの外周面とロータリースクリーンケース44との間の環状空間内を、スクリュリード42Eによって所定方向(図中の右方向)に搬送される。 With such a configuration, the mixture discharged through the hole 42B of the sieve body 42A and discharged to the outside of the sieve body 42A passes through the annular space between the outer peripheral surface of the sieve body 42A and the rotary screen case 44 in the screw. It is conveyed in a predetermined direction (right direction in the figure) by the lead 42E.
 ロータリースクリーンケース44の底部には、長手方向に並んだ2つの排出口44Aが形成されている。さらに、ロータリースクリーンケース44の下方には、第一セパレータ50及び第二セパレータ52が配置されている。
 第一セパレータ50及び第二セパレータ52は、上方に向かって開口し、ロータリースクリーンケース44の底部に形成された排出口44Aを介してロータリースクリーンケース44の内部と連通している。
Two discharge ports 44 </ b> A arranged in the longitudinal direction are formed at the bottom of the rotary screen case 44. Furthermore, a first separator 50 and a second separator 52 are disposed below the rotary screen case 44.
The first separator 50 and the second separator 52 open upward, and communicate with the inside of the rotary screen case 44 through a discharge port 44 </ b> A formed at the bottom of the rotary screen case 44.
 図5には、第一セパレータ50の全体構成が示されている。以下の説明においては、図5の紙面に垂直な方向をセパレータ幅方向という。また、「装置左右方向の右側」を単に「右側」といい、「装置左右方向の左側」を単に「左側」という。
 なお、第二セパレータ52(図4参照)は、第一セパレータ50とは配置位置は異なるものの、同じ装置構成になっているので、第二セパレータ52(図4参照)の詳細説明は省略し、図4(A)では第一セパレータ50と同一構成部には同一符号を付している。
FIG. 5 shows the overall configuration of the first separator 50. In the following description, a direction perpendicular to the paper surface of FIG. 5 is referred to as a separator width direction. Further, “right side in the apparatus left-right direction” is simply referred to as “right side”, and “left side in the apparatus left-right direction” is simply referred to as “left side”.
The second separator 52 (see FIG. 4) has the same device configuration although the arrangement position is different from that of the first separator 50, so the detailed description of the second separator 52 (see FIG. 4) is omitted. In FIG. 4A, the same components as those of the first separator 50 are denoted by the same reference numerals.
 図5に示されるように、第一セパレータ50は、空間を形成するハウジング部54を備えている。ハウジング部54の上部には、開口された供給ゲート56が設けられている。供給ゲート56は、上方から流れ込んだ投射材等の混合物の供給量を第一セパレータ50の処理能力量の範囲内に抑える。供給ゲート56には、ガイド通路を形成する一対の第一ガイド板58Aが設けられている。一対の第一ガイド板58Aは、互いに対向配置されて左下方側へ傾斜している。一対の第一ガイド板58Aの下方側を含む位置には、第一ガイド板58Aから若干離れて第二ガイド板58Bが配置されている。第二ガイド板58Bは、右下方側へ傾斜した傾斜部58B1を備えると共に、傾斜部58B1の下端部から右側へ曲げられて水平方向に配置された水平部58B2を備え、さらに水平部58B2の右端部から下方側へ垂下された垂下部58B3を備えている。 As shown in FIG. 5, the first separator 50 includes a housing portion 54 that forms a space. An open supply gate 56 is provided on the upper portion of the housing portion 54. The supply gate 56 keeps the supply amount of the mixture such as the projection material flowing from above within the range of the processing capacity amount of the first separator 50. The supply gate 56 is provided with a pair of first guide plates 58A that form a guide passage. The pair of first guide plates 58A are opposed to each other and are inclined to the lower left side. At a position including the lower side of the pair of first guide plates 58A, a second guide plate 58B is disposed slightly apart from the first guide plate 58A. The second guide plate 58B includes an inclined portion 58B1 that is inclined to the lower right side, a horizontal portion 58B2 that is bent from the lower end portion of the inclined portion 58B1 to the right side and is disposed in the horizontal direction, and further, the right end of the horizontal portion 58B2. A drooping portion 58B3 hanging downward from the portion is provided.
 第二ガイド板58Bにおける垂下部58B3の略上方側には、第一ガイド板58Aの右側に振れ板60が配設されている。振れ板60は、セパレータ幅方向(図5の紙面に垂直な方向)に長い板状部材とされ、上端部がハウジング部54側に固定されたブラケット(図示省略)にピン57を介して取り付けられており、ピン57周りに回転移動可能とされている。振れ板60の下端部は右側に屈曲されており、振れ板60は全体として正面視で略L字状に形成されている。 A swing plate 60 is disposed on the right side of the first guide plate 58A on the substantially upper side of the hanging portion 58B3 of the second guide plate 58B. The deflection plate 60 is a plate-like member that is long in the separator width direction (a direction perpendicular to the paper surface of FIG. 5), and is attached to a bracket (not shown) whose upper end is fixed to the housing portion 54 via a pin 57. It can be rotated around the pin 57. The lower end portion of the swing plate 60 is bent to the right side, and the swing plate 60 is formed in a substantially L shape in front view as a whole.
 振れ板60は、供給ゲート56から混合物が供給されていない状態では垂下姿勢とされて下端部が第二ガイド板58Bの水平部58B2の先端に近接配置され、供給ゲート56から混合物が供給された状態では混合物の押圧力によって回転移動して第二ガイド板58Bとの間に隙間を形成する。また、振れ板60の右側には、振れ板60の回転移動量を規制するためのストッパ59が配設されている。これらにより、振れ板60は、供給ゲート56から供給される混合物の層の厚さを規制するため規制板として機能し、混合物をセパレータ幅方向(図5の紙面に垂直な方向)に十分に広げて均一な層の厚みで下流側に排出している。 In the state where the mixture is not supplied from the supply gate 56, the swing plate 60 is in a suspended posture, and the lower end portion is disposed close to the tip of the horizontal portion 58B2 of the second guide plate 58B, and the mixture is supplied from the supply gate 56. In the state, the mixture is rotated by the pressing force of the mixture to form a gap with the second guide plate 58B. A stopper 59 for restricting the rotational movement amount of the deflection plate 60 is provided on the right side of the deflection plate 60. As a result, the deflection plate 60 functions as a regulating plate for regulating the thickness of the mixture layer supplied from the supply gate 56, and sufficiently spreads the mixture in the separator width direction (direction perpendicular to the paper surface of FIG. 5). And with a uniform layer thickness, it is discharged downstream.
 第二ガイド板58Bの垂下部58B3には、第三ガイド板58Cの上端部が接続されている。第三ガイド板58Cは、下方側へ垂下された垂下部58C1を備えると共に、垂下部58C1の下端部から左下方側へ傾斜した傾斜部58C2を備えている。第三ガイド板58Cにおける傾斜部58C2の下方側を含む位置には、隙間調整用プレート62が傾斜部58C2と平行に配置されている。隙間調整用プレート62は、ハウジング部54に固定されたブラケット64に固定されており、上下方向位置(傾斜部58C2と対向する方向の位置)及び左右方向位置(自らの傾斜方向に沿った斜め方向位置)が調整できるようになっている。隙間調整用プレート62と第三ガイド板58Cの傾斜部58C2とは、供給隙間調整ゲートを形成している。 The upper end portion of the third guide plate 58C is connected to the hanging portion 58B3 of the second guide plate 58B. The third guide plate 58C includes a hanging portion 58C1 that hangs downward, and an inclined portion 58C2 that is inclined from the lower end portion of the hanging portion 58C1 to the lower left side. At a position including the lower side of the inclined portion 58C2 in the third guide plate 58C, the gap adjusting plate 62 is disposed in parallel with the inclined portion 58C2. The gap adjustment plate 62 is fixed to a bracket 64 fixed to the housing portion 54, and is located in a vertical position (a position in a direction facing the inclined portion 58C2) and a horizontal position (an oblique direction along its own inclination direction). Position) can be adjusted. The gap adjusting plate 62 and the inclined portion 58C2 of the third guide plate 58C form a supply gap adjusting gate.
 隙間調整用プレート62及び第三ガイド板58Cの左側には、第一磁選機66(第一マグネットセパレータ)が配置されている。第一磁選機66は、図4(B)に示されるロータリースクリーン42の孔部42Bを通過した混合物が排出される経路に配置されている。 A first magnetic separator 66 (first magnet separator) is disposed on the left side of the gap adjusting plate 62 and the third guide plate 58C. The first magnetic separator 66 is arranged in a path through which the mixture that has passed through the hole 42B of the rotary screen 42 shown in FIG. 4B is discharged.
 図5に示されるように、第一磁選機66は、円筒状の第一回転ドラム68を備えている。本実施形態では、ドラムはステンレス鋼で形成されている。第一回転ドラム68は、セパレータ幅方向(図5の紙面に垂直な方向)を軸線方向として配置されており、駆動力伝達機構を介して駆動モータ69(図6参照)の回転軸に連結され、駆動モータ69(図6参照)の回転によって、軸線を中心に、図5における時計回り方向に回転駆動させられる。 As shown in FIG. 5, the first magnetic separator 66 includes a cylindrical first rotating drum 68. In this embodiment, the drum is made of stainless steel. The first rotating drum 68 is arranged with the separator width direction (direction perpendicular to the paper surface of FIG. 5) as the axial direction, and is connected to the rotating shaft of the driving motor 69 (see FIG. 6) via a driving force transmission mechanism. The drive motor 69 (see FIG. 6) is rotated in the clockwise direction in FIG. 5 about the axis.
 第一回転ドラム68の外表面には、略二時の方向から、隙間調整用プレート62と第三ガイド板58Cの傾斜部58C2との間から混合物が供給される。また、第一回転ドラム68の外表面側には、ドラム軸方向に延在する角棒状の突起部68Aが複数(本実施形態ではドラム周方向に180°離れた位置に計二個)形成されている。これらの突起部68Aは、供給された混合物の送り出し部材として機能する。 The mixture is supplied to the outer surface of the first rotating drum 68 from between the gap adjusting plate 62 and the inclined portion 58C2 of the third guide plate 58C from approximately the 2 o'clock direction. In addition, a plurality of square bar-shaped protrusions 68A extending in the drum axial direction (two in total in the present embodiment at positions 180 ° apart in the drum circumferential direction) are formed on the outer surface side of the first rotating drum 68. ing. These protrusions 68A function as feed members for the supplied mixture.
 この第一回転ドラム68の内部には、第一磁石70(第一マグネット)が偏心して回転不能に配置されている。詳細には、第一磁石70は、第一回転ドラム68の内周面に沿って、第一回転ドラム68とともに回転しないように固定的に配置されている。 In the first rotating drum 68, a first magnet 70 (first magnet) is eccentrically disposed so as not to rotate. Specifically, the first magnet 70 is fixedly disposed along the inner peripheral surface of the first rotating drum 68 so as not to rotate with the first rotating drum 68.
 第一磁石70は、永久磁石であり、第一回転ドラム68において隙間調整用プレート62及び第三ガイド板58Cの傾斜部58C2と対向する部位付近から第一回転ドラム68の内周に沿って所定の角度範囲(第一回転ドラム68の約下半分に対応する範囲)に亘って配置されている。 The first magnet 70 is a permanent magnet, and is predetermined along the inner periphery of the first rotating drum 68 from the vicinity of the portion of the first rotating drum 68 facing the gap adjusting plate 62 and the inclined portion 58C2 of the third guide plate 58C. Are arranged over an angular range (range corresponding to about the lower half of the first rotating drum 68).
 詳細には、図5に示されているように、第一磁石70は、第一回転ドラム68の回転中心の下方位置より回転方向上流側の第1位置(略二時の位置)と回転ドラムの回転中心の下方位置より回転方向下流側の第2位置(八時の位置)に亘って連続的に配置されている。
 この第1位置は、隙間調整用プレート62と第三ガイド板58Cの傾斜部58C2との間から混合物が供給される第一回転ドラム68の外周面上位置の径方向内方に位置している。
Specifically, as shown in FIG. 5, the first magnet 70 includes a first position (substantially two o'clock position) on the upstream side of the rotation center of the first rotation drum 68 and a rotation drum. Are arranged continuously over a second position (position at 8 o'clock) on the downstream side in the rotation direction from a position below the rotation center.
This first position is located radially inward of the position on the outer peripheral surface of the first rotating drum 68 to which the mixture is supplied from between the gap adjusting plate 62 and the inclined portion 58C2 of the third guide plate 58C. .
 なお、第一磁石70は、第一回転ドラム68の外周面に位置する磁性体の投射材に持続的に磁力を及ぼすように配置されていれば良く、物理的に連続して並べられている必要はない。 The first magnet 70 may be arranged so as to continuously exert a magnetic force on the magnetic projection material located on the outer peripheral surface of the first rotating drum 68, and is physically arranged continuously. There is no need.
 これにより、第一磁選機66は、隙間調整用プレート62と第三ガイド板58Cの傾斜部58C2との間から第一回転ドラム68の外周面に供給された混合物に含まれる磁性体の投射材を、第一磁石70の磁力により第一回転ドラム68の外周面に吸着して、第一回転ドラム68の回転によって搬送し、第2位置の下流側の投射材に磁力が及ばなくなる位置で投射材を第一回転ドラム68の外周面から落下させるように構成されている。 Thereby, the first magnetic separator 66 is a magnetic projection material included in the mixture supplied to the outer peripheral surface of the first rotating drum 68 from between the gap adjusting plate 62 and the inclined portion 58C2 of the third guide plate 58C. Is attracted to the outer peripheral surface of the first rotary drum 68 by the magnetic force of the first magnet 70, conveyed by the rotation of the first rotary drum 68, and projected at a position where the magnetic force does not reach the projection material downstream of the second position. The material is configured to drop from the outer peripheral surface of the first rotary drum 68.
 第一回転ドラム68の下方には、振分け手段である第四ガイド板58Dが配置されている。第四ガイド板(屈曲板状部材)58Dは、第一回転ドラム68の左端の下方よりもやや右側にずれた位置(すなわち第2位置と回転ドラムの回転中心の下方位置との間の位置)で上方側へ凸となるように屈曲された屈曲部58D2を備えている。 Below the first rotating drum 68, a fourth guide plate 58D as a distributing means is arranged. The fourth guide plate (bent plate-like member) 58D is shifted slightly to the right side from the lower end of the left end of the first rotating drum 68 (that is, the position between the second position and the lower position of the rotation center of the rotating drum). And a bent portion 58D2 that is bent so as to protrude upward.
 第四ガイド板58Dは、屈曲部58D2よりも左側の傾斜部58D1が左下方側へ傾斜しており、屈曲部58D2よりも右側の傾斜部58D3が右下方側へ傾斜している。第一磁選機66において第一磁石70の磁力により吸着され、その後、第2位置の下流側の投射材に磁力が及ばなくなる位置で落下した磁性体の投射材は、第四ガイド板58Dの傾斜部58D1に沿って流れるようになっている。 In the fourth guide plate 58D, the inclined portion 58D1 on the left side of the bent portion 58D2 is inclined to the lower left side, and the inclined portion 58D3 on the right side of the bent portion 58D2 is inclined to the lower right side. The magnetic projection material that is attracted by the magnetic force of the first magnet 70 in the first magnetic separator 66 and then dropped at a position where the magnetic force does not reach the projection material downstream of the second position is inclined by the fourth guide plate 58D. It flows along the part 58D1.
 第一磁選機66における第一回転ドラム68の外周面の径方向外方には、第一回転ドラム68の右側から下方側へかけての位置に規制部材72が、第一回転ドラム68の外周面に対向して配置されている。規制部材72は、第一回転ドラム68の外表面との間に形成される混合物搬送路の厚さを規定することにより、第一回転ドラム68の外表面側に供給される混合物の層の厚さを規制する。 In the first magnetic separator 66, a regulating member 72 is provided at a position from the right side to the lower side of the first rotary drum 68 on the outer side in the radial direction of the outer peripheral surface of the first rotary drum 68. It is arranged to face the surface. The regulating member 72 defines the thickness of the mixture conveyance path formed between the outer surface of the first rotating drum 68 and thereby the thickness of the mixture layer supplied to the outer surface side of the first rotating drum 68. Regulates.
 この規制部材72は、本実施形態では、第一回転ドラム68側に配置されるインナプレート74と、インナプレート74の右下側に重ね合わせられたアウタプレート76とを備えている。規制部材72は、第一回転ドラム68の外表面側に供給される混合物が流動することで摩耗が見込まれるため、インナプレート74をアウタプレート76に対して着脱可能な交換用として備える構成になっている。 In this embodiment, the restricting member 72 includes an inner plate 74 disposed on the first rotating drum 68 side and an outer plate 76 superimposed on the lower right side of the inner plate 74. The restricting member 72 is configured to include the inner plate 74 as a replacement that can be attached to and detached from the outer plate 76 because the mixture supplied to the outer surface side of the first rotary drum 68 is expected to wear. ing.
 インナプレート74は、円弧面状とされて第一回転ドラム68の外表面に対向配置され、第一回転ドラム68の外表面との間に混合物搬送経路を規定する本体部74Aと、本体部74Aの円弧方向両端部から第一回転ドラム68側とは反対側へ離反するように曲げられたフランジ部74Bを備えている。 The inner plate 74 has a circular arc shape and is disposed to face the outer surface of the first rotating drum 68, and a main body portion 74 </ b> A that defines a mixture transport path between the inner plate 74 and the outer surface of the first rotating drum 68. Are provided with flange portions 74B bent so as to be separated from both ends in the arc direction toward the opposite side to the first rotating drum 68 side.
 インナプレート74とアウタプレート76は、第一回転ドラム68の回転中心の下方位置付近で終端し、この結果、第一回転ドラム68の外表面との間に形成された混合物搬送路も第一回転ドラム68の回転中心の下方位置付近で終端している。 The inner plate 74 and the outer plate 76 terminate near the lower position of the rotation center of the first rotary drum 68. As a result, the mixture conveyance path formed between the outer surface of the first rotary drum 68 also rotates in the first rotation. It terminates near the position below the rotation center of the drum 68.
 なお、インナプレート74とアウタプレート76が、第一回転ドラム68の回転中心の下方位置より上流側で終端し、この結果、第一回転ドラム68の外表面との間に形成された混合物搬送路も第一回転ドラム68の回転中心の下方位置より上流側(図中右側)で終端する構成でもよい。 The inner plate 74 and the outer plate 76 terminate upstream from the position below the rotation center of the first rotary drum 68, and as a result, the mixture conveyance path formed between the outer surface of the first rotary drum 68. Alternatively, it may be configured to terminate on the upstream side (right side in the drawing) from the position below the rotation center of the first rotary drum 68.
 アウタプレート76は、インナプレート74の本体部74Aに若干の間隔を開けて重ね合わせられる本体部76Aを備えると共に、インナプレート74のフランジ部74Bにボルト締結されるフランジ部76Bを備え、さらに、本体部76Aのセパレータ幅方向(図5の紙面に垂直な方向)の両サイドで右側へ曲げられた取付片76Cを備えている。 The outer plate 76 includes a main body portion 76A that is overlapped with the main body portion 74A of the inner plate 74 at a slight interval, and includes a flange portion 76B that is bolted to the flange portion 74B of the inner plate 74. An attachment piece 76C bent to the right side on both sides in the separator width direction of the portion 76A (direction perpendicular to the paper surface of FIG. 5) is provided.
 取付片76Cは、円弧帯状に形成されており、取付片76Cの上端部は、ハウジング部54の縦壁部に設けられた取付部にピン75で取り付けられている。ピン75は、セパレータ幅方向を軸方向としている。そして、アウタプレート76は、ピン75の軸心周りに回転移動可能となっている。 The attachment piece 76 </ b> C is formed in an arc belt shape, and the upper end portion of the attachment piece 76 </ b> C is attached to an attachment portion provided on the vertical wall portion of the housing portion 54 with a pin 75. The pin 75 has the separator width direction as the axial direction. The outer plate 76 can be rotated around the axis of the pin 75.
 また、取付片76Cの円弧方向中間部は、ピン75と同じ方向を軸方向とするピン77によってシャフト78の先端取付部78Aに取り付けられており、この先端取付部78Aに対してピン77の軸周りに回転移動可能となっている。シャフト78は、その基端部がハウジング部54の縦壁部を貫通している。シャフト78の基端部側の外周には、雄ネジ部(図示省略)が形成されており、ハウジング部54の縦壁部に回転可能に取り付けられたナット80に螺合されている。このため、ナット80をその軸を中心に回転させるとシャフト78が装置左右方向に変位し、これに連動してアウタプレート76及びこれに固定されたインナプレート74がピン75周りに回転移動するようになっている。換言すれば、インナプレート74は、その本体部74Aと第一回転ドラム68との隙間(混合物搬送経路の厚さ)を調整できるようになっている。 Further, the arcuate intermediate portion of the attachment piece 76C is attached to the tip attachment portion 78A of the shaft 78 by a pin 77 whose axial direction is the same direction as the pin 75, and the shaft of the pin 77 is connected to the tip attachment portion 78A. It can be rotated around. The base end portion of the shaft 78 passes through the vertical wall portion of the housing portion 54. A male screw portion (not shown) is formed on the outer periphery of the shaft 78 on the base end portion side, and is screwed to a nut 80 that is rotatably attached to the vertical wall portion of the housing portion 54. Therefore, when the nut 80 is rotated about its axis, the shaft 78 is displaced in the left-right direction of the apparatus, and the outer plate 76 and the inner plate 74 fixed thereto are rotated and moved around the pin 75 in conjunction with this. It has become. In other words, the inner plate 74 can adjust the gap (the thickness of the mixture transport path) between the main body 74A and the first rotating drum 68.
 規制部材72の下端部の下方側には、第四ガイド板58Dの傾斜部58D3における傾斜方向中間部が配置されている。このため、第一磁選機66において第一磁石70の磁力により吸着されない混合物は規制部材72から流れ落ち、第四ガイド板58Dの傾斜部58D3に沿って右下方側に流れるようになっている。 The lower side of the lower end portion of the regulating member 72 is disposed with an intermediate portion in the inclined direction of the inclined portion 58D3 of the fourth guide plate 58D. For this reason, the mixture that is not adsorbed by the magnetic force of the first magnet 70 in the first magnetic separator 66 flows down from the regulating member 72 and flows to the lower right side along the inclined portion 58D3 of the fourth guide plate 58D.
 傾斜部58D3の下端側からは、左下方側に凸の円弧部58D4が延設されている。傾斜部58D3の下端部及び円弧部58D4に対して右側には、第二磁選機82(第二マグネットセパレータ)が配置されている。また、傾斜部58D3の下端部には、規制用部材88(隙間調整用プレート)の取付部88Aが取り付けられ、規制用部材88において取付部88Aから曲げられて延設された本体部88Bは、円弧部58D4の上端部にほぼ沿った円弧形状とされて円弧部58D4の上端部と第二磁選機82との間に配置されている。 From the lower end side of the inclined portion 58D3, a convex arc portion 58D4 is extended to the lower left side. A second magnetic separator 82 (second magnet separator) is disposed on the right side of the lower end portion of the inclined portion 58D3 and the arc portion 58D4. Further, an attachment portion 88A of a regulating member 88 (gap adjustment plate) is attached to the lower end portion of the inclined portion 58D3, and the main body portion 88B that is bent and extended from the attachment portion 88A in the regulating member 88 is The arc shape is substantially along the upper end portion of the arc portion 58D4, and is disposed between the upper end portion of the arc portion 58D4 and the second magnetic separator 82.
 規制用部材88は、第二磁選機82における第二回転ドラム84の外周側に設けられて第二回転ドラム84に対向配置され、第二回転ドラム84の外表面側に供給される混合物の層の厚さを規制するようになっている。以上説明したように、第二磁選機82は、第一磁選機66で第一磁石70の磁力により吸着されない混合物が排出される経路に配置されている。 The regulating member 88 is provided on the outer peripheral side of the second rotating drum 84 in the second magnetic separator 82, is disposed to face the second rotating drum 84, and is a mixture layer supplied to the outer surface side of the second rotating drum 84. The thickness of the is to be regulated. As described above, the second magnetic separator 82 is disposed in a path through which the mixture that is not adsorbed by the magnetic force of the first magnet 70 in the first magnetic separator 66 is discharged.
 なお、第一セパレータ50では、第一~第六ガイド板58A~58F、振れ板60、92、隙間調整用プレート62、規制部材72、規制用部材88、第一磁選機66、及び第二磁選機82は、いずれもセパレータ幅方向(図5の紙面に垂直な方向)に延在しており、各々のセパレータ幅方向の両端部がハウジング部54の両サイド側に配設されている。 In the first separator 50, the first to sixth guide plates 58A to 58F, the deflection plates 60 and 92, the gap adjusting plate 62, the regulating member 72, the regulating member 88, the first magnetic separator 66, and the second magnetic separator. Each of the machines 82 extends in the separator width direction (direction perpendicular to the paper surface of FIG. 5), and both end portions of each separator width direction are disposed on both sides of the housing portion 54.
 第二磁選機82は、円筒状の第二回転ドラム84を備えている。第二回転ドラム84は、その軸方向が第一回転ドラム68の軸方向と平行に設定されており、駆動力伝達機構を介して駆動モータ85(図6参照)の回転軸に連結されている。すなわち、第二回転ドラム84は、駆動モータ85(図6参照)の回転によって、図5における反時計回り方向に回転駆動させられる。 The second magnetic separator 82 includes a cylindrical second rotating drum 84. The axial direction of the second rotary drum 84 is set parallel to the axial direction of the first rotary drum 68, and is connected to the rotary shaft of the drive motor 85 (see FIG. 6) via a drive force transmission mechanism. . That is, the second rotating drum 84 is driven to rotate counterclockwise in FIG. 5 by the rotation of the drive motor 85 (see FIG. 6).
 第二回転ドラム84の外表面側には、第一磁選機66で第一磁石70の磁力により吸着されなかった混合物が、第四ガイド板58Dの傾斜部58D3上及び規制用部材88上を通って、略十一時の方向から供給される。 On the outer surface side of the second rotating drum 84, the mixture that has not been adsorbed by the magnetic force of the first magnet 70 by the first magnetic separator 66 passes on the inclined portion 58D3 of the fourth guide plate 58D and on the regulating member 88. Thus, it is supplied from the direction of approximately ten times.
 第二回転ドラム84の外表面側には、ドラム軸方向に延在する角棒状の突起部84Aが複数(本実施形態ではドラム周方向に180°離れた位置に計二個)形成されている。これらの突起部84Aは、供給された混合物の送り出し部材として機能する。 On the outer surface side of the second rotary drum 84, a plurality of square bar-shaped protrusions 84A extending in the drum axial direction (two in total in the present embodiment at positions 180 ° apart in the drum circumferential direction) are formed. . These protrusions 84A function as a feeding member for the supplied mixture.
 この第二回転ドラム84の内部には、第二磁石86(第二マグネット)が偏心して、第一磁石70と同様に回転不能に、配置されている。 In the second rotating drum 84, a second magnet 86 (second magnet) is eccentrically disposed and is non-rotatable like the first magnet 70.
 詳細には、第二磁石86は、第二回転ドラム84の内周面に沿って、第二回転ドラム84とともに回転しないように固定的に配置されている。 Specifically, the second magnet 86 is fixedly disposed along the inner peripheral surface of the second rotary drum 84 so as not to rotate with the second rotary drum 84.
 第二磁石86は、永久磁石であり、第二回転ドラム84において規制用部材88の本体部88Bの上端と対向する部位付近から第二回転ドラム84の内周に沿って所定の角度範囲(第二回転ドラム84の概ね左側から下側にかけての部位に対応する範囲)に亘って配置されている。これにより、第二磁選機82は、供給された混合物の一部を第二磁石86の磁力により吸着して第二磁選機82の右下側で分離排出することができるようになっている。 The second magnet 86 is a permanent magnet, and has a predetermined angular range (first angle) along the inner periphery of the second rotary drum 84 from the vicinity of the portion of the second rotary drum 84 facing the upper end of the main body 88B of the regulating member 88. The two-rotating drum 84 is disposed over a range corresponding to a portion from the left side to the lower side. As a result, the second magnetic separator 82 can adsorb a part of the supplied mixture by the magnetic force of the second magnet 86 and separate and discharge it on the lower right side of the second magnetic separator 82.
 詳細には、図5に示されているように、第二磁石86は、第二回転ドラム84の回転中心の下方位置より回転方向(反時計回り方向)上流側の第1位置(略十一時の位置)と回転ドラムの回転中心の下方位置より回転方向下流側の第2位置(略五時の位置)に亘って連続的に配置されている。 Specifically, as shown in FIG. 5, the second magnet 86 has a first position (substantially 11) upstream in the rotational direction (counterclockwise direction) from the lower position of the rotation center of the second rotary drum 84. And a second position (substantially at the 5 o'clock position) downstream in the rotational direction from the position below the rotation center of the rotating drum.
 第四ガイド板58Dは、第二回転ドラム84の中心軸位置の下方側よりもやや左側にずれた位置で円弧部58D4の下端部から下方側へ垂下された垂下部58D5を備えている。垂下部58D5の上端は、第二回転ドラム84の中心より回転方向上流側で、円弧部58D4に接続されている。また、垂下部58D5にはエア吸引用のダクト90を配管するための貫通孔55が形成され、垂下部58D5の下端部はハウジング部54の底部に達している。 The fourth guide plate 58D includes a drooping portion 58D5 that hangs downward from the lower end of the arc portion 58D4 at a position slightly shifted to the left side from the lower side of the central axis position of the second rotating drum 84. The upper end of the drooping portion 58D5 is connected to the arc portion 58D4 on the upstream side in the rotational direction from the center of the second rotary drum 84. A through hole 55 for piping an air suction duct 90 is formed in the hanging portion 58D5, and the lower end portion of the hanging portion 58D5 reaches the bottom portion of the housing portion 54.
 また、垂下部58D5の上部右側には、第五ガイド板58Eが配置されている。第五ガイド板58Eは、右下方側へ傾斜した傾斜部58E1を備えると共に、傾斜部58E1の下端部から右側へ曲げられてダクト90の上部側に固定された取付部58E2を備えている。第五ガイド板58Eの先端は、第二回転ドラム84の回転中心の下方位置より回転方向上流側に配置されている。 Further, a fifth guide plate 58E is disposed on the upper right side of the hanging part 58D5. The fifth guide plate 58E includes an inclined portion 58E1 that is inclined to the lower right side, and an attachment portion 58E2 that is bent to the right side from the lower end portion of the inclined portion 58E1 and is fixed to the upper side of the duct 90. The tip of the fifth guide plate 58E is disposed upstream of the rotational center of the second rotary drum 84 in the rotational direction.
 第五ガイド板58Eの先端と第四ガイド板58Dの垂下部58D5との間は、第二磁選機82において第二磁石86の磁力により吸着されなかった砂粉等の通路となっており、ハウジング部54の底部に接続された配管112に通じている。この配管112は、回収ホッパー49(図2参照)に通じている。 Between the tip of the fifth guide plate 58E and the hanging portion 58D5 of the fourth guide plate 58D is a passage for sand powder or the like that was not adsorbed by the magnetic force of the second magnet 86 in the second magnetic separator 82, and the housing It leads to a pipe 112 connected to the bottom of the section 54. This pipe 112 leads to the recovery hopper 49 (see FIG. 2).
 また、第五ガイド板58Eの傾斜部58E1よりも右側は、第二磁選機82において第二磁石86の磁力により吸着された鉄粉等の通路となっており、ハウジング部54の底部に接続された配管110に通じている。この配管110は、図示しない回収受箱に通じている。なお、回収受箱内の鉄粉(投射材)等を再選別すると共に投射材と判断された粒状物を図2に示される循環装置26のオーバーフロー部27を介してスクリュコンベヤ28Cに流す構成としてもよい。 Further, the right side of the inclined portion 58E1 of the fifth guide plate 58E is a passage made of iron powder or the like adsorbed by the magnetic force of the second magnet 86 in the second magnetic separator 82, and is connected to the bottom of the housing portion 54. To the pipe 110. The pipe 110 communicates with a collection receiving box (not shown). In addition, as the structure which re-sorts the iron powder (projection material) etc. in a collection receptacle, and flows the granular material judged to be a projection material to the screw conveyor 28C via the overflow part 27 of the circulation apparatus 26 shown by FIG. Also good.
 一方、図5に示されるように、第四ガイド板58Dの上部側となる傾斜部58D1の左側には、振れ板92が配設されている。振れ板92は、セパレータ幅方向(図5の紙面に垂直な方向)に長い板状部材とされ、上端部がハウジング部54側に固定されたブラケット(図示省略)にピン93を介して取り付けられており、ピン93周りに回転移動可能とされている。ピン93の軸方向は第一回転ドラム68及び第二回転ドラム84の軸方向と平行に設定されている。 On the other hand, as shown in FIG. 5, a deflection plate 92 is disposed on the left side of the inclined portion 58D1, which is the upper side of the fourth guide plate 58D. The deflection plate 92 is a plate-like member that is long in the separator width direction (perpendicular to the paper surface of FIG. 5), and is attached to a bracket (not shown) whose upper end is fixed to the housing portion 54 via a pin 93. It can be rotated around the pin 93. The axial direction of the pin 93 is set parallel to the axial direction of the first rotary drum 68 and the second rotary drum 84.
 振れ板92の下端部は左側に屈曲されており、振れ板92は全体として正面視で略逆L字状に形成されている。振れ板92は、第一磁選機66の左端側から投射材等が流れ出ていない状態では垂下姿勢とされて下端部が第四ガイド板58Dの傾斜部58D1の下端に接し、第一磁選機66の左端側から投射材等が流れ出た状態では投射材等の押圧力によって回転移動して第四ガイド板58Dとの間に隙間を形成する。これにより、振れ板92は、第一磁選機66の左端側から流れ出た投射材等の層の厚さを均一にするための規制板として機能し、投射材等をセパレータ幅方向(図5の紙面に垂直な方向)に十分に広げて均一な層の厚みで下流側に排出している。 The lower end portion of the deflection plate 92 is bent to the left, and the deflection plate 92 is formed in a substantially inverted L shape as a whole when viewed from the front. The swing plate 92 is in a suspended position when the projection material or the like does not flow out from the left end side of the first magnetic separator 66, and the lower end thereof is in contact with the lower end of the inclined portion 58D1 of the fourth guide plate 58D. In a state where the projection material or the like has flowed out from the left end side, a gap is formed between the fourth guide plate 58D and the rotational movement by the pressing force of the projection material or the like. Accordingly, the deflection plate 92 functions as a regulating plate for making the thickness of the layer of the projection material and the like flowing out from the left end side of the first magnetic separator 66 uniform, and the projection material and the like are arranged in the separator width direction (in FIG. 5). Widely spread in the direction perpendicular to the paper surface and discharged downstream with a uniform layer thickness.
 第四ガイド板58Dは、傾斜部58D1の下端部から下方側へ垂下された垂下部58D0を備えている。この垂下部58D0の下端部には、左側に受箱94が取り付けられている。受箱94は、投射材等が摩耗しないように受け入れて溜める一時収容部とされている。また、受箱94の左側には、ハウジング部54側に固定された第六ガイド板58Fが配置されており、第六ガイド板58Fは、右下方側へ傾斜して先端部側が受箱94側に固定されている。すなわち、振れ板92と第四ガイド板58Dの傾斜部58D1との間を通過した投射材等は、受箱94に収容されるように構成されている。受箱94の底部の排出口部には排出幅調整ゲート96が設けられており、受箱94からの排出を調整するようになっている。 The fourth guide plate 58D includes a hanging portion 58D0 that is hung downward from the lower end of the inclined portion 58D1. A receiving box 94 is attached to the left side of the lower end portion of the hanging portion 58D0. The receiving box 94 is a temporary storage unit that receives and stores the projection material and the like so as not to be worn. Further, a sixth guide plate 58F fixed to the housing portion 54 side is disposed on the left side of the receiving box 94. The sixth guide plate 58F is inclined to the lower right side and the tip end side is on the receiving box 94 side. It is fixed to. That is, the projection material and the like that have passed between the deflection plate 92 and the inclined portion 58D1 of the fourth guide plate 58D are configured to be accommodated in the receiving box 94. A discharge width adjusting gate 96 is provided at the discharge port at the bottom of the receiving box 94 so as to adjust the discharge from the receiving box 94.
 ハウジング部54の左側の縦壁において第六ガイド板58Fの取付部の下方側には、開口部98が貫通して形成されている。第六ガイド板58F、受箱94及び第四ガイド板58Dの下方側には、開口部98からダクト90へ通じる空気流路102が形成されている。 An opening 98 is formed through the vertical wall on the left side of the housing portion 54 below the attachment portion of the sixth guide plate 58F. On the lower side of the sixth guide plate 58F, the receiving box 94, and the fourth guide plate 58D, an air flow path 102 communicating from the opening 98 to the duct 90 is formed.
 ダクト90は、図1に示される合流ダクト114を介して集塵機104の吸気側に通じる吸引ダクトとされている。集塵機104は、空気を吸入する吸入手段(ブロワ)を備えており、吸引手段が作動することによって、合流ダクト114及びダクト90を介して第一セパレータ50の内部の図5に示される空気流路102に気流Aを生じさせるようになっている。なお、図5では、ダクト90の入口付近からダクト90の内部に生じている気流を符号Bで示している。 The duct 90 is a suction duct that communicates with the intake side of the dust collector 104 via the merging duct 114 shown in FIG. The dust collector 104 includes suction means (blower) for sucking air, and the air flow path shown in FIG. 5 inside the first separator 50 via the merging duct 114 and the duct 90 when the suction means is operated. An airflow A is generated in 102. In FIG. 5, the air flow generated in the inside of the duct 90 from the vicinity of the entrance of the duct 90 is indicated by a symbol B.
 図5に示されるように、第四ガイド板58Dの垂下部58D0の下方側には、排出調整ゲート116が設けられている。また、ハウジング部54の底部には、受箱94の下方側に投射材搬出用の管部106が取り付けられてハウジング部54の内部と連通している。管部106は、図1に示されるショットタンク24に接続されており、使用可能な投射材が管部106を介してショットタンク24へ供給される。 As shown in FIG. 5, a discharge adjustment gate 116 is provided below the hanging portion 58D0 of the fourth guide plate 58D. In addition, a projection part carrying-out pipe part 106 is attached to the bottom part of the housing part 54 below the receiving box 94 and communicates with the inside of the housing part 54. The pipe portion 106 is connected to the shot tank 24 shown in FIG. 1, and usable projection material is supplied to the shot tank 24 through the pipe portion 106.
 また、図5に示されるように、ハウジング部54の底部には、空気流路102のダクト90寄りの下方側に微粉搬出用の管部108が取り付けられている。管部108は図示しない回収受箱に通じている。 Further, as shown in FIG. 5, a pipe portion 108 for carrying out fine powder is attached to the bottom of the housing portion 54 on the lower side near the duct 90 of the air flow path 102. The pipe part 108 leads to a collection receiving box (not shown).
 空気流路102等によって風力選別機構100が構成されている。すなわち、風力選別機構100は、第一磁選機66で第一磁石70の磁力により吸着されて分離排出された混合物を自然落下させると共に前記混合物に対してその落下方向に略直交の気流Aを生じさせることによって気流Aに乗せられる軽量物と落下する重量物(使用可能な投射材)とに選別するようになっている。 The wind sorting mechanism 100 is constituted by the air flow path 102 and the like. That is, the wind power selection mechanism 100 naturally drops the mixture adsorbed and separated and discharged by the magnetic force of the first magnet 70 in the first magnetic separator 66, and generates an airflow A substantially orthogonal to the dropping direction with respect to the mixture. By doing so, it sorts into a lightweight object put on the airflow A and a heavy object that falls (usable projection material).
 次に、本実施形態のショットブラスト処理装置10の動作について説明する。
 本実施形態に係るショットブラスト装置10では、図1に示されるワーク12は、ローラコンベヤ16によって搬送され、磁性体よりなる投射材が投射機18によって投射される。
Next, the operation of the shot blast processing apparatus 10 of this embodiment will be described.
In the shot blasting apparatus 10 according to the present embodiment, the workpiece 12 shown in FIG. 1 is conveyed by a roller conveyor 16, and a projection material made of a magnetic material is projected by a projector 18.
 投射された投射材と投射によってワーク12から離脱した異物の混合物は、装置下方側へ落下してスクリュコンベヤ28A、28Bによって回収される。また、投射後にワーク12上に残った投射材及び異物も、吹落装置20によって気体が吹き付けられることで吹き落とされ、装置下方側へ落下してスクリュコンベヤ28Bによって回収される。 The mixture of the projected blast material and the foreign matter released from the workpiece 12 by the projection falls to the lower side of the apparatus and is collected by the screw conveyors 28A and 28B. Further, the projection material and foreign matters remaining on the workpiece 12 after the projection are also blown off by blowing the gas by the blow-off device 20, dropped to the lower side of the device, and collected by the screw conveyor 28 </ b> B.
 スクリュコンベヤ28A、28Bで回収された混合物は、スクリュコンベヤ28C、バケットエレベータ30、シュート32、スクリュコンベヤ34等を経て図4(B)に示されるロータリースクリーン42の篩本体42A内に搬送される。 The mixture recovered by the screw conveyors 28A and 28B is conveyed through the screw conveyor 28C, the bucket elevator 30, the chute 32, the screw conveyor 34, and the like into the sieve main body 42A of the rotary screen 42 shown in FIG.
 混合物は、篩本体42Aの回転によって転動し、篩本体42Aの孔部42Bより小径の投射材等が篩本体42Aの外部に放出され、孔部42Bよりも径が大きい異物であるブリーズと分離される。 The mixture rolls by the rotation of the sieve body 42A, and the projection material having a smaller diameter than the hole 42B of the sieve body 42A is discharged to the outside of the sieve body 42A, and is separated from the breeze that is a foreign substance having a larger diameter than the hole 42B. Is done.
 また、孔部42Bより小径の投射材等は、第一セパレータ50及び第二セパレータ52の供給ゲート56(図5参照)側に排出される。 Further, the projection material having a smaller diameter than the hole 42B is discharged to the supply gate 56 (see FIG. 5) side of the first separator 50 and the second separator 52.
 供給ゲート56を通った混合物は、第一ガイド板58A、第二ガイド板58Bを通って振れ板60を押し開け、第三ガイド板58C及び隙間調整用プレート62の間を通って、セパレータ幅方向(図5の紙面に垂直な方向)に十分に層が広げられた状態で、第一磁選機66における第一回転ドラム68の外表面側に供給される。第一回転ドラム68の内部には第一磁石70が偏心して回転不能に配置されているので、第一回転ドラム68が回転駆動させられると、混合物の一部である磁性体の投射材等は、第一磁石70の磁力により吸着された後、第一磁石70の磁力が及ばないドラム左端のエリアで排出される。 The mixture that has passed through the supply gate 56 pushes open the swing plate 60 through the first guide plate 58A and the second guide plate 58B, passes between the third guide plate 58C and the gap adjusting plate 62, and in the separator width direction. In a state where the layer is sufficiently spread (in a direction perpendicular to the paper surface of FIG. 5), it is supplied to the outer surface side of the first rotating drum 68 in the first magnetic separator 66. Since the first magnet 70 is eccentrically disposed in the first rotating drum 68 so as not to rotate, when the first rotating drum 68 is driven to rotate, a magnetic projection material or the like that is a part of the mixture is After being attracted by the magnetic force of the first magnet 70, it is discharged in the left end area of the drum where the magnetic force of the first magnet 70 does not reach.
 ここで、本実施形態では、第一磁選機66における第一回転ドラム68の外周側には規制部材72が対向配置されて第一回転ドラム68の外表面側に供給される混合物の層の厚さを規制している。このため、投射材を含む混合物が第一回転ドラム68の外表面側に供給された際に、粒状の磁性体よりなる投射材が第一回転ドラム68の外表面側から離れて第一磁石70の磁力により吸着されないという事態が防止又は抑制される。 Here, in the present embodiment, the thickness of the layer of the mixture supplied to the outer surface side of the first rotating drum 68 with the regulating member 72 facing the outer peripheral side of the first rotating drum 68 in the first magnetic separator 66. It regulates. For this reason, when the mixture containing the projecting material is supplied to the outer surface side of the first rotating drum 68, the projecting material made of a granular magnetic material is separated from the outer surface side of the first rotating drum 68 and the first magnet 70. The situation of not being adsorbed by the magnetic force is prevented or suppressed.
 第一磁選機66で分離排出された投射材等は、第四ガイド板58Dの傾斜部58D1上を通って振れ板92を押し開け、受箱94に一旦溜められた後、自然落下させられる。この落下中、集塵機104(図1参照)側からの吸入力によって、自然落下させられた混合物に対して略直交の気流Aを生じさせることによって、気流Aに乗せられる軽量物と落下する重量物(使用可能な投射材)とが分別される。 The projection material and the like separated and discharged by the first magnetic separator 66 passes over the inclined portion 58D1 of the fourth guide plate 58D, pushes the swing plate 92 open, is temporarily stored in the receiving box 94, and then is naturally dropped. During the fall, a light object placed on the airflow A and a heavy object falling by causing the airflow A substantially orthogonal to the naturally dropped mixture by suction from the dust collector 104 (see FIG. 1) side. (Usable projection material).
 すなわち、気流Aに乗せられる軽量物は、ダクト90等を介して集塵機104(図1参照)側に流され、落下する重量物(使用可能な投射材)は、管部106を通ってショットタンク24に流される。また、気流Aに乗せられながら落下する粉粒物は、管部108を通って図示しない回収受箱(図示省略)に流される。 That is, the lightweight object put on the airflow A is flowed to the dust collector 104 (see FIG. 1) side through the duct 90 and the like, and the falling heavy object (usable projection material) passes through the pipe portion 106 to the shot tank. 24. In addition, the particulate matter that falls while being placed in the airflow A passes through the pipe portion 108 and flows into a collection receiving box (not shown).
 ここで、風力選別機構100が選別する対象は、第一磁選機66で第一磁石70の磁力により吸着されて分離排出された磁性体よりなる粉粒物のみであるので、磁性体の投射材が精度良く選別される。また、風力で運ばれて集塵機104(図1参照)へ流される対象も磁性体よりなる粉状物のみとすることができる。 Here, the target to be sorted by the wind power sorting mechanism 100 is only the granular material made of the magnetic material that is attracted and separated and discharged by the magnetic force of the first magnet 70 in the first magnetic separator 66. Are selected with high accuracy. Moreover, the object carried by the wind force and flowing to the dust collector 104 (see FIG. 1) can also be only a powdery material made of a magnetic material.
 一方、第一磁選機66で第一磁石70の磁力により吸着されない混合物は、第四ガイド板58Dの傾斜部58D3上及び規制用部材88上を通って第二磁選機82における第二回転ドラム84の外表面側に供給される。供給された混合物は、規制用部材88の本体部88Bによって第二回転ドラム84の外表面側で薄い均一な層になる。第二回転ドラム84の内部には第二磁石86が偏心して回転不能に配置されているので、第二回転ドラム84が回転駆動させられると、混合物の一部で磁性体よりなる粉粒物(第一磁石70の磁力で吸着しきれなかった粉粒物)は、第二磁石86の磁力により吸着された後、第二磁石86の磁力が及ばないドラム右端のエリアで排出される。 On the other hand, the mixture that is not adsorbed by the magnetic force of the first magnet 70 in the first magnetic separator 66 passes on the inclined portion 58D3 of the fourth guide plate 58D and on the regulating member 88, and the second rotating drum 84 in the second magnetic separator 82. Is supplied to the outer surface side. The supplied mixture becomes a thin uniform layer on the outer surface side of the second rotating drum 84 by the main body portion 88B of the regulating member 88. Since the second magnet 86 is eccentrically disposed in the second rotating drum 84 so as not to rotate, when the second rotating drum 84 is driven to rotate, a granular material made of a magnetic material (a part of the mixture ( The particulate matter that could not be adsorbed by the magnetic force of the first magnet 70) is adsorbed by the magnetic force of the second magnet 86 and then discharged in the right end area of the drum where the magnetic force of the second magnet 86 does not reach.
 このように、第二磁選機82では、ロータリースクリーン42及び第一磁選機66で分離除去された後の細かい混合物のみが選別対象となるので、磁性体よりなる粉粒物と非磁性体よりなる粉粒物とが精度良く分離される。そして、第二磁石86の磁力により吸着されて分離排出された対象物は、配管110を通って、図示しない回収受箱に流れ、第二磁石86の磁力により吸着されなかった対象物は、配管112を通って回収ホッパー49(図2参照)に流れる。 As described above, in the second magnetic separator 82, only the fine mixture after being separated and removed by the rotary screen 42 and the first magnetic separator 66 is selected, so that the magnetic substance is composed of powder and non-magnetic material. The granular material is separated with high accuracy. Then, the object that is attracted and separated and discharged by the magnetic force of the second magnet 86 flows through the pipe 110 to a collection box (not shown), and the object that is not attracted by the magnetic force of the second magnet 86 is the pipe. It flows through 112 to the recovery hopper 49 (see FIG. 2).
 以上説明したように、本実施形態に係るショットブラスト装置10によれば、投射材と異物とを精度良く分離することができる。その結果、循環された投射材中への異物(ブリーズ)の混入が効果的に抑えられるので、循環された投射材中に異物(ブリーズ)がある程度混入している場合に比べて、投射効率を向上させることができる。 As described above, according to the shot blasting apparatus 10 according to the present embodiment, the projection material and the foreign matter can be separated with high accuracy. As a result, mixing of foreign matter (breeze) into the circulated projection material is effectively suppressed, so that the projection efficiency is improved compared to the case where foreign matter (breeze) is mixed into the circulated projection material to some extent. Can be improved.
 本発明は上記実施形態に限定されることなく、特許請求の範囲に記載された範囲内で種々の変更、変形が可能である。 The present invention is not limited to the above-described embodiment, and various changes and modifications can be made within the scope described in the claims.
 上記実施形態では、第一回転ドラムの下方に振分け手段として、屈曲板状部材である第四ガイド板58Dを配置しているが、本発明では、他の構成の振分け手段を採用することができる。例えば、第四ガイド板58Dの左側の傾斜部58D1のみからなる振り分け手段でもよい。 In the above embodiment, the fourth guide plate 58D, which is a bent plate member, is disposed as the distributing means below the first rotating drum. However, in the present invention, distributing means having other configurations can be employed. . For example, it is possible to use a sorting means including only the inclined portion 58D1 on the left side of the fourth guide plate 58D.
 さらに、第一回転ドラムの外周面から落下する磁性体の投射材を受けるように第一回転ドラムの回転中心の下方位置より回転方向下流側に設けられ、第一回転ドラムの外周面から落下する磁性体を所定方向に導くような他の板状部材、ガイド部材等を振り分け手段として使用することもできる。 Furthermore, it is provided downstream in the rotational direction from the lower position of the rotation center of the first rotary drum so as to receive the magnetic projection material falling from the outer peripheral surface of the first rotary drum, and falls from the outer peripheral surface of the first rotary drum. Other plate-like members, guide members and the like that guide the magnetic body in a predetermined direction can also be used as the sorting means.
 また、上記実施形態では、ショットブラスト装置10が風力選別機構100を備えているが、風力選別機構を備えていない構成としてもよい。 In the above embodiment, the shot blasting apparatus 10 includes the wind sorting mechanism 100, but may be configured not to include the wind sorting mechanism.
 また、風力選別機構は、上記実施形態の風力選別機構100に代えて、例えば、第一磁選機66で第一磁石70の磁力により吸着されて分離排出された混合物を自然落下させると共に、前記混合物に対して上向きの気流を当てることによって気流に乗せられる軽量物と落下する重量物(使用可能な投射材)とに選別する風力選別機構等のような他の風力選別機構であってもよい。 In addition, instead of the wind sorting mechanism 100 of the above-described embodiment, the wind sorting mechanism, for example, naturally drops the mixture that is attracted and separated and discharged by the magnetic force of the first magnet 70 in the first magnetic separator 66 and the mixture. It may be another wind sorting mechanism such as a wind sorting mechanism that sorts a lightweight object placed on the air stream and a falling heavy object (usable projection material) by applying an upward air stream to the air.
 また、風力選別機構100を設けずに、回転篩の孔部を通過した混合物を自然落下させると共に前記混合物に対してその落下方向に略直交の気流を生じさせることによって、気流に乗せられる軽量物と落下する重量物とに選別する機構を設けてもよい。 In addition, the light weight that can be put on the airflow by naturally dropping the mixture that has passed through the hole of the rotary sieve and generating an airflow that is substantially perpendicular to the dropping direction with respect to the mixture without providing the wind sorting mechanism 100. And a mechanism for sorting into falling heavy objects.
 また、上記実施形態では、第一磁選機66における第一回転ドラム68の外周側に規制部材72が対向配置されているが、規制部材が配置されない構成でもよい。 In the above embodiment, the restricting member 72 is disposed opposite to the outer peripheral side of the first rotating drum 68 in the first magnetic separator 66, but a structure in which the restricting member is not disposed may be employed.
 また、上記実施形態では、第二磁選機82における第二回転ドラム84の外周側に規制用部材88が対向配置されているが、規制用部材が配置されない構成とすることも可能である。 In the above-described embodiment, the regulating member 88 is disposed opposite to the outer peripheral side of the second rotating drum 84 in the second magnetic separator 82. However, a configuration in which the regulating member is not arranged is also possible.
 また、上記実施形態では、第一磁石70及び第二磁石86は、永久磁石であるが、永久磁石に代えて、電磁石が適用されてもよい。 Moreover, in the said embodiment, although the 1st magnet 70 and the 2nd magnet 86 are permanent magnets, it replaces with a permanent magnet and an electromagnet may be applied.
 また、上記実施形態では、ワーク12が電極棒とされているが、ワークは、例えば、電極棒以外の棒状部材や板状部材等のような他のワークであってもよい。 In the above embodiment, the workpiece 12 is an electrode rod, but the workpiece may be another workpiece such as a rod-like member or a plate-like member other than the electrode rod.
 また、上記実施形態では、吹落装置20が設けられているが、このような吹落装置20を設けない構成とすることも可能である。 Moreover, in the said embodiment, although the blowing device 20 is provided, it is also possible to set it as the structure which does not provide such a blowing device 20. FIG.
 また、上記実施形態では、ショット処理装置は、ショットブラスト装置10とされているが、ショット処理装置は、例えば、ショットピーニング装置に適用されてもよい。 In the above embodiment, the shot processing apparatus is the shot blasting apparatus 10, but the shot processing apparatus may be applied to, for example, a shot peening apparatus.
 また、上記実施形態では、第一磁選機66に加えて、第二磁選機82が設けられているが、本発明は、磁選機が一台の構成でもよい。 In the above embodiment, the second magnetic separator 82 is provided in addition to the first magnetic separator 66. However, the present invention may have a single magnetic separator.

Claims (12)

  1.  ショット処理装置用の投射材分別装置であって、
     ワークに投射された磁性体の投射材と該投射材の投射による生成物との混合物の搬送経路に配置され、前記投射材の径より大径の孔部が設けられた篩手段と、
     該篩手段の下流側に配置された磁選機であって、長手方向軸線が水平方向に延びるように配置され外周面に前記篩手段を通過した混合物が供給される一方向に回転可能な円筒状の回転ドラムと、該回転ドラムの回転中心の下方位置の回転方向上流側の側方位置から該回転ドラムの外周面に沿って延び且つ該回転ドラムの回転中心の下方位置付近で終端するように設けられた混合物搬送路と、前記回転ドラム内で前記ドラムの内周面に沿って回転不能に配置された磁石とを備え、該磁石が前記回転ドラムの回転中心の下方位置より回転方向上流側の第1位置と前記回転ドラムの回転中心の下方位置より回転方向下流側の第2位置に亘って配置されている磁選機と、を備え、
     前記混合物搬送路を搬送される前記混合物中の非磁性体を回転ドラムの回転中心の下方の混合物搬送路の終端位置で下方に落下させ、前記混合物中の磁性体を前記磁石によって前記回転ドラムの外周面に吸着し回転ドラムの回転中心の下方位置より回転方向下流側位置で下方に落下させることにより、前記生成物から磁性体の投射材を分別する、
     ことを特徴とする投射材分別装置。
    A projection material separation device for a shot processing device,
    A sieving means disposed in a transport path of a mixture of a magnetic projection material projected onto a workpiece and a product produced by the projection of the projection material, and provided with a hole having a diameter larger than the diameter of the projection material;
    A magnetic separator arranged on the downstream side of the sieving means, a cylindrical shape which is arranged so that its longitudinal axis extends in the horizontal direction and is rotatable in one direction to which the mixture passing through the sieving means is supplied to the outer peripheral surface The rotary drum and a lower position of the rotation center of the rotation drum and a lateral position upstream of the rotation direction extend along the outer peripheral surface of the rotation drum and terminate near the lower position of the rotation center of the rotation drum. A mixture conveyance path provided; and a magnet disposed in the rotary drum so as not to rotate along the inner peripheral surface of the drum, the magnet being upstream in the rotational direction from a position below the rotation center of the rotary drum And a magnetic separator arranged over a second position downstream in the rotational direction from a lower position of the rotation center of the rotating drum,
    The non-magnetic material in the mixture transported through the mixture transport path is dropped downward at the end position of the mixture transport path below the rotation center of the rotating drum, and the magnetic material in the mixture is moved by the magnet to the rotating drum. The magnetic projection material is separated from the product by being attracted to the outer peripheral surface and dropped downward at a position downstream of the rotational center of the rotating drum.
    A projection material sorting device characterized by that.
  2.  前記回転ドラムの下方に配置された振分け手段であって、前記回転ドラムの外周面から落下する磁性体の投射材を受けるように前記回転ドラムの回転中心の下方位置より回転方向下流側に設けられた振り分け手段を備えている、
     請求項1に記載の投射材分別装置。
    Distributing means disposed below the rotating drum, provided on the downstream side in the rotation direction from a position below the rotation center of the rotating drum so as to receive the magnetic projection material falling from the outer peripheral surface of the rotating drum. Provided with a sorting means,
    The projection material separation apparatus according to claim 1.
  3.  前記回転ドラムの下方に配置された振分け手段であって、前記回転ドラムの回転軸線に沿って延びるよう配置された板状部材を備え、該板状部材は、一側縁が前記回転ドラムの回転中心の下方位置と前記第2位置の下方位置との間に配置され、且つ前記回転ドラムの回転中心から離れる方向に下方に傾斜し、前記第2位置で下方に落下した磁性体を受ける、
     請求項1に記載の投射材分別装置。
    Distributing means arranged below the rotating drum, comprising a plate-like member arranged so as to extend along the rotation axis of the rotating drum, the plate-like member having one side edge rotated by the rotating drum Receiving a magnetic body disposed between a lower position of the center and a lower position of the second position and inclined downward in a direction away from the rotation center of the rotating drum and dropped downward at the second position;
    The projection material separation apparatus according to claim 1.
  4.  前記振分け手段が、上方側に凸に屈曲され前記回転ドラムの回転軸線に沿って延びるように配置された屈曲板状部材を備え、該屈曲部が前記回転ドラムの回転中心の下方位置と前記第2位置の下方位置との間に配置されている、
     請求項1に記載の投射材分別装置。
    The distribution means includes a bent plate-like member bent convexly upward and extending along the rotation axis of the rotating drum, and the bent portion is located at a position below the rotation center of the rotating drum and the first member. It is arranged between two positions below,
    The projection material separation apparatus according to claim 1.
  5.  前記第1位置が、前記篩手段からの前記混合物が供給される前記回転ドラムの外周面上位置の径方向内方に設定されている、
     請求項1ないし4のいずれか1項に記載の投射材分別装置。
    The first position is set radially inward of the position on the outer peripheral surface of the rotating drum to which the mixture from the sieving means is supplied.
    The projection material separation device according to any one of claims 1 to 4.
  6.  前記振分け手段の下流側に、前記生成物から分別した磁性体の投射材を落下させ気体流をあてる風力選別機構が設けられている、
     請求項2または5のいずれか1項に記載の投射材分別装置。
    A wind power sorting mechanism is provided on the downstream side of the sorting means to drop the magnetic projection material separated from the product and apply a gas flow.
    The blast material sorting device according to claim 2.
  7.  前記混合物搬送路の前記回転ドラム径方向の厚さが、調整可能である、
     請求項1ないし6のいずれか1項に記載の投射材分別装置。
    The thickness of the rotary drum radial direction of the mixture conveyance path is adjustable.
    The blast material sorting device according to any one of claims 1 to 6.
  8.  前記磁石が永久磁石である、
     請求項1ないし7のいずれか1項に記載の投射材分別装置。
    The magnet is a permanent magnet;
    The blast material sorting device according to any one of claims 1 to 7.
  9.  ワークに磁性体の投射材を投射するショット処理装置であって、
     前記ワークを搬送する搬送装置と、
     前記ワークに対して投射材を投射する投射機と、
     ワークに投射された磁性体の投射材と該投射材の投射による生成物との混合物の搬送経路に配置され、前記投射材の径より大径の孔部が設けられた篩手段と、
     該篩手段の下流側に配置された磁選機であって、長手方向軸線が水平方向に延びるように配置され外周面に前記篩手段を通過した混合物が供給される一方向に回転可能な円筒状の回転ドラムと、該回転ドラムの回転中心の下方位置の回転方向上流側の側方位置から該回転ドラムの外周面に沿って延び且つ該回転ドラムの回転中心の下方位置付近で終端するように設けられた混合物搬送路と、前記回転ドラム内で前記ドラムの内周面に沿って回転不能に配置された磁石とを備え、該磁石が前記回転ドラムの回転中心の下方位置より回転方向上流側の第1位置と前記回転ドラムの回転中心の下方位置より回転方向下流側の第2位置に亘って配置されている磁選機と、を備え、
     前記混合物搬送路を搬送される前記混合物中の非磁性体を回転ドラムの回転中心の下方の混合物搬送路の終端位置で下方に落下させ、前記混合物中の磁性体を前記磁石によって前記回転ドラムの外周面に吸着し回転ドラムの回転中心の下方位置より回転方向下流側位置で下方に落下させることにより、前記生成物から磁性体の投射材を分別する、
     ことを特徴とするショット処理装置。
    A shot processing device for projecting a magnetic projection material onto a workpiece,
    A transfer device for transferring the workpiece;
    A projector that projects a projection material onto the workpiece;
    A sieving means disposed in a transport path of a mixture of a magnetic projection material projected onto a workpiece and a product produced by the projection of the projection material, and provided with a hole having a diameter larger than the diameter of the projection material;
    A magnetic separator arranged on the downstream side of the sieving means, a cylindrical shape which is arranged so that its longitudinal axis extends in the horizontal direction and is rotatable in one direction to which the mixture passing through the sieving means is supplied to the outer peripheral surface The rotary drum and a lower position of the rotation center of the rotation drum and a lateral position upstream of the rotation direction extend along the outer peripheral surface of the rotation drum and terminate near the lower position of the rotation center of the rotation drum. A mixture conveyance path provided; and a magnet disposed in the rotary drum so as not to rotate along the inner peripheral surface of the drum, the magnet being upstream in the rotational direction from a position below the rotation center of the rotary drum And a magnetic separator arranged over a second position downstream in the rotational direction from a lower position of the rotation center of the rotating drum,
    The non-magnetic material in the mixture transported through the mixture transport path is dropped downward at the end position of the mixture transport path below the rotation center of the rotating drum, and the magnetic material in the mixture is moved by the magnet to the rotating drum. The magnetic projection material is separated from the product by being attracted to the outer peripheral surface and dropped downward at a position downstream of the rotational center of the rotating drum.
    A shot processing apparatus.
  10.  前記ワークが、非磁性体よりなる不純物を表面側に含む電極棒である、
     請求項9に記載のショット処理装置。
    The workpiece is an electrode bar containing impurities made of a non-magnetic material on the surface side,
    The shot processing apparatus according to claim 9.
  11.  被処理対象物に投射されて磁性体よりなる投射材を回収するための回収経路に設けられ、前記投射材の径よりも大きい径の孔部が複数形成されると共に筒状とされてその軸周りに回転駆動される篩本体を備え、回収された前記投射材と粉粒状の異物とを含む混合物が前記篩本体の内部に流入されると共に前記篩本体が軸周りに回転することにより前記混合物を転動させながら前記孔部よりも径が大きい異物を除去する回転篩と、
     前記回転篩の前記孔部を通過した混合物が搬送される経路に配置され、円筒形状を有しその軸周りに回転駆動されると共に外表面側に前記混合物が供給される第一回転ドラムと、前記第一回転ドラムの内部に偏心して回転不能に配置された第一磁石と、を備え、前記混合物の一部を前記第一磁石の磁力により吸着して分離排出する第一磁選機と、
     該第一磁選機で前記第一磁石の磁力により吸着されなかった混合物が搬送される経路に配置され、円筒形状を有しその軸周りに回転駆動されると共に外表面側に前記混合物が供給される第二回転ドラムと、前記第二回転ドラムの内部に偏心して回転不能に配置された第二磁石と、を備え、前記混合物の一部を前記第二磁石の磁力により吸着して分離排出する第二磁選機と、を有する、
     ことを特徴とするショット処理装置。
    Provided in a recovery path for recovering the projection material made of a magnetic material that is projected onto the object to be processed, and a plurality of holes having a diameter larger than the diameter of the projection material are formed, and the shaft is formed into a cylindrical shape. A sieve body that is driven to rotate around, and the mixture containing the recovered projection material and powdered foreign matter is flown into the inside of the sieve body, and the sieve body rotates around an axis so that the mixture is rotated. A rotary sieve that removes foreign matters having a diameter larger than that of the hole while rolling
    A first rotary drum that is disposed in a path through which the mixture that has passed through the hole of the rotary sieve is conveyed, has a cylindrical shape, is driven to rotate about its axis, and is supplied to the outer surface side of the mixture; A first magnetic separator that is eccentrically arranged in the first rotating drum and is non-rotatable, and that separates and discharges a part of the mixture by the magnetic force of the first magnet;
    The first magnetic separator is arranged in a path along which the mixture that is not adsorbed by the magnetic force of the first magnet is transported, has a cylindrical shape, is rotated around its axis, and is supplied to the outer surface side. A second rotating drum, and a second magnet that is eccentrically arranged in the second rotating drum so as not to rotate, and a part of the mixture is adsorbed by the magnetic force of the second magnet and separated and discharged. A second magnetic separator,
    A shot processing apparatus.
  12.  前記被処理対象物を搬送する搬送装置と、
     前記被処理対象物に対して投射材を投射する投射機と、
     前記投射機よりも前記被処理対象物の搬送方向下流側でかつ前記被処理対象物の搬送通路の上方側に吹付口が配置され、前記被処理対象物へ向けて気体の吹き付けが可能な吹落装置と、をさらに備えている、
     請求項11に記載のショット処理装置。
    A transfer device for transferring the object to be processed;
    A projector that projects a projection material onto the object to be processed;
    A blowing port is disposed downstream of the projector in the conveyance direction of the object to be processed and above the conveyance path of the object to be processed, and is capable of blowing gas toward the object to be processed. A drop device,
    The shot processing apparatus according to claim 11.
PCT/JP2011/079786 2011-02-17 2011-12-22 Projection material separation device, and shot processing device WO2012111237A1 (en)

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