WO2013002899A1 - Dielectric recovery of plasma damaged low-k films by uv-assisted photochemical deposition - Google Patents
Dielectric recovery of plasma damaged low-k films by uv-assisted photochemical deposition Download PDFInfo
- Publication number
- WO2013002899A1 WO2013002899A1 PCT/US2012/037822 US2012037822W WO2013002899A1 WO 2013002899 A1 WO2013002899 A1 WO 2013002899A1 US 2012037822 W US2012037822 W US 2012037822W WO 2013002899 A1 WO2013002899 A1 WO 2013002899A1
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- WO
- WIPO (PCT)
- Prior art keywords
- carbon
- dielectric film
- film
- films
- dielectric
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10P—GENERIC PROCESSES OR APPARATUS FOR THE MANUFACTURE OR TREATMENT OF DEVICES COVERED BY CLASS H10
- H10P95/00—Generic processes or apparatus for manufacture or treatments not covered by the other groups of this subclass
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10W—GENERIC PACKAGES, INTERCONNECTIONS, CONNECTORS OR OTHER CONSTRUCTIONAL DETAILS OF DEVICES COVERED BY CLASS H10
- H10W20/00—Interconnections in chips, wafers or substrates
- H10W20/01—Manufacture or treatment
- H10W20/071—Manufacture or treatment of dielectric parts thereof
- H10W20/074—Manufacture or treatment of dielectric parts thereof of dielectric parts comprising thin functional dielectric layers, e.g. dielectric etch-stop, barrier, capping or liner layers
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10W—GENERIC PACKAGES, INTERCONNECTIONS, CONNECTORS OR OTHER CONSTRUCTIONAL DETAILS OF DEVICES COVERED BY CLASS H10
- H10W20/00—Interconnections in chips, wafers or substrates
- H10W20/01—Manufacture or treatment
- H10W20/071—Manufacture or treatment of dielectric parts thereof
- H10W20/074—Manufacture or treatment of dielectric parts thereof of dielectric parts comprising thin functional dielectric layers, e.g. dielectric etch-stop, barrier, capping or liner layers
- H10W20/076—Manufacture or treatment of dielectric parts thereof of dielectric parts comprising thin functional dielectric layers, e.g. dielectric etch-stop, barrier, capping or liner layers in via holes or trenches
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10W—GENERIC PACKAGES, INTERCONNECTIONS, CONNECTORS OR OTHER CONSTRUCTIONAL DETAILS OF DEVICES COVERED BY CLASS H10
- H10W20/00—Interconnections in chips, wafers or substrates
- H10W20/01—Manufacture or treatment
- H10W20/071—Manufacture or treatment of dielectric parts thereof
- H10W20/081—Manufacture or treatment of dielectric parts thereof by forming openings in the dielectric parts
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10W—GENERIC PACKAGES, INTERCONNECTIONS, CONNECTORS OR OTHER CONSTRUCTIONAL DETAILS OF DEVICES COVERED BY CLASS H10
- H10W20/00—Interconnections in chips, wafers or substrates
- H10W20/01—Manufacture or treatment
- H10W20/071—Manufacture or treatment of dielectric parts thereof
- H10W20/093—Manufacture or treatment of dielectric parts thereof by modifying materials of the dielectric parts
- H10W20/095—Manufacture or treatment of dielectric parts thereof by modifying materials of the dielectric parts by irradiating with electromagnetic or particle radiation
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10W—GENERIC PACKAGES, INTERCONNECTIONS, CONNECTORS OR OTHER CONSTRUCTIONAL DETAILS OF DEVICES COVERED BY CLASS H10
- H10W20/00—Interconnections in chips, wafers or substrates
- H10W20/01—Manufacture or treatment
- H10W20/071—Manufacture or treatment of dielectric parts thereof
- H10W20/093—Manufacture or treatment of dielectric parts thereof by modifying materials of the dielectric parts
- H10W20/096—Manufacture or treatment of dielectric parts thereof by modifying materials of the dielectric parts by contacting with gases, liquids or plasmas
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10P—GENERIC PROCESSES OR APPARATUS FOR THE MANUFACTURE OR TREATMENT OF DEVICES COVERED BY CLASS H10
- H10P14/00—Formation of materials, e.g. in the shape of layers or pillars
- H10P14/60—Formation of materials, e.g. in the shape of layers or pillars of insulating materials
- H10P14/66—Formation of materials, e.g. in the shape of layers or pillars of insulating materials characterised by the type of materials
- H10P14/665—Porous materials
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10P—GENERIC PROCESSES OR APPARATUS FOR THE MANUFACTURE OR TREATMENT OF DEVICES COVERED BY CLASS H10
- H10P14/00—Formation of materials, e.g. in the shape of layers or pillars
- H10P14/60—Formation of materials, e.g. in the shape of layers or pillars of insulating materials
- H10P14/69—Inorganic materials
- H10P14/692—Inorganic materials composed of oxides, glassy oxides or oxide-based glasses
- H10P14/6921—Inorganic materials composed of oxides, glassy oxides or oxide-based glasses containing silicon
- H10P14/6922—Inorganic materials composed of oxides, glassy oxides or oxide-based glasses containing silicon the material containing Si, O and at least one of H, N, C, F or other non-metal elements, e.g. SiOC, SiOC:H or SiONC
Definitions
- Embodiments of the present invention generally relate to methods for repairing and lowering the dielectric constant of low k films for semiconductor fabrication.
- the dielectric constant (k) of dielectric films in semiconductor fabrication is continually decreasing as device scaling continues. Minimizing integration damage on low dielectric constant (low k) films is important to be able to continue decreasing feature sizes. However, as feature sizes shrink, improvement in the resistive capacitance and reliability of dielectric films becomes a serious challenge.
- Embodiments of the present invention generally relate to methods for repairing and lowering the dielectric constant of low k films for semiconductor fabrication.
- a method of repairing a damaged low k dielectric film generally comprises positioning a dielectric film in a processing chamber, heating the processing chamber, flowing a carbon-containing precursor into the processing chamber, exposing the carbon-containing precursor and the dielectric film to ultra violet (UV) radiation, decomposing the carbon-containing precursor, and depositing carbon-containing compounds into pores of the dielectric film.
- UV radiation ultra violet
- Figures 1A-1 F illustrate a dielectric layer during various stages of processing.
- Figures 2A-2B illustrate a dielectric layer having a thin carbon film during various stages of processing.
- Embodiments of the present invention generally relate to methods for repairing and lowering the dielectric constant (k-value) of low k films for semiconductor fabrication.
- Figure 1A illustrates a dielectric film 100 deposited onto a structure 101 .
- the structure 101 may be a substrate, such as, for example, a silicon wafer, or a previously formed layer, such as, for example, a metallization or interconnect layer.
- the dielectric film 100 may be a porous silicon containing low k film, such as, for example, SiO 2 , Si+O+C, Si+O+N, Si+C+O+H, Si+O+C+N, or other related films.
- the dielectric film 100 may have pores 102 formed therein.
- Figure 1 B illustrates the dielectric film 100 after being planarized and etched to form features 104 into the dielectric film 100.
- the dielectric film 100 may be planarized by a chemical mechanical planarization (CMP) process, for example.
- CMP chemical mechanical planarization
- the dielectric film 100 may be etched by masking a portion of the dielectric film 100, contacting the unmasked portion of the dielectric film 100 with a plasma formed from hydrofluoric acid (HF) vapor, and ashing away the mask using a plasma formed from oxygen (O 2 ) gas or CO 2 gas, for example.
- HF hydrofluoric acid
- O 2 oxygen
- the planarization, ashing, and etching of the dielectric film 100 introduce hydrogen and/or water into the dielectric film 100 causing Si-OH groups to form, for example, which make the dielectric film 100 hydrophilic.
- the hydrophilic property of the dielectric film 100 causes the pores 102 to fill with water creating damaged pores 103. Both the Si-OH groups and damaged pores 103 increase the k-value of the dielectric film 100.
- the damage from the planarization and etching are usually localized to an upper portion of the dielectric film 100 and to the sidewalls of the features 104, as shown in Figure 1 B.
- Figure 1 C illustrates the dielectric film 100 after being repaired by the repair processes described below.
- the repair processes decrease the k-value of the dielectric film 100 by removing the water from the damaged pores 103, thereby creating repaired pores 105, and by converting the Si-OH groups in the dielectric film 100 into hydrophobic Si-O-Si(CH 3 ) 3 groups, for example.
- the hydrophobic Si-O- Si(CH 3 ) 3 groups assist in driving water out of the damaged pores 103 of the dielectric film 100.
- the dielectric film 100 may be repaired by an ultraviolet (UV) assisted chemical vapor deposition (CVD) process.
- the UV-CVD process comprises contacting the dielectric film 100 with a carbon-containing compound in the presence of UV radiation to create the Si-O-Si(CH 3 ) 3 groups in the dielectric film 100 described above.
- the UV-CVD process may be conducted by placing the dielectric film 100 into a processing chamber, heating the processing chamber, flowing a gas phase carbon-containing precursor into the processing chamber, engaging a source of UV radiation to contact the carbon-containing precursor and the dielectric film 100 with UV radiation, decomposing the carbon-containing precursor with the UV radiation, and depositing carbon-containing compounds into the damaged pores 103 of the dielectric film 100.
- the UV radiation and the carbon-containing precursor are supplied simultaneously.
- a thin carbon- containing film 201 may be deposited onto the repaired dielectric film 100 during the repair process, as seen in Figure 2A.
- the thin carbon-containing film 201 may be up to 10A thick.
- the thin carbon-containing film 201 may be optionally removed, as shown in figure 1 C, by sublimation or by diffusion into the dielectric film 100.
- Suitable carbon-containing precursors include, but are not limited to, ethylene, acetylene, 1 ,3-butadiene, and isoprene.
- the UV radiation may be adjusted to contain specific wavelengths which are absorbent by the particular carbon-containing precursor being used for efficiency in decomposing the carbon-containing precursor during the repair process.
- 1 ,3-butadiene is highly absorbent to UV radiation having wavelengths between 200nm and 220nm
- acetylene is highly absorbent to UV radiation having wavelengths between 120nm and 180nm.
- the UV radiation may have wavelengths between 10nm and 400nm, for example between 20nm and 230nm.
- the processing chamber may also be heated to a temperature beneficial to the decomposition of the carbon-containing precursor.
- One advantage of using gas phase precursors is that the molecules can penetrate deeper into the film than liquid phase precursors. Also, the use of UV radiation is advantageous as the UV radiation assists in converting the Si-OH groups in the dielectric film 100 into hydrophobic Si-O-Si(CH 3 ) 3 groups.
- the UV-CVD process may be conducted at a processing chamber pressure between 1 Torr and 100 Torr, such as 10 Torr, a dielectric film temperature between 0 °C and 400 °C, such as 200 °C, a carbon-containing precursor flow rate between 10 seem and 5000 seem, such as 500 seem, and a processing time between 5 sec and 300 sec, such as 30 sec.
- a diffusion barrier 106 may be deposited into the features 104 of the dielectric film 100 and a metal material 107, such as, for example, copper or a copper alloy, may be deposited into the features 104, as seen in Figure 1 D.
- the planarization and/or metal oxide removal processes may re-damage the surface of the dielectric film 100, as seen in Figure 1 E.
- the dielectric film 100 may be repaired using the repair processes described above.
- a thin carbon-containing film 202 similar to the carbon-containing film 201 , may be deposited onto the repaired dielectric film 100 during the repair process, as seen in Figure 2B.
- the thin carbon-containing film 202 may be up to 10A thick.
- the thin carbon-containing film 202 may be optionally removed, as shown in figure 1 F, by sublimation or by diffusion into the dielectric film 100.
Landscapes
- Internal Circuitry In Semiconductor Integrated Circuit Devices (AREA)
- Formation Of Insulating Films (AREA)
Abstract
Description
Claims
Priority Applications (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| KR1020147000912A KR101451591B1 (en) | 2011-06-28 | 2012-05-14 | Dielectric recovery of plasma damaged low-k films by uv-assisted photochemical deposition |
| JP2014518560A JP5992519B2 (en) | 2011-06-28 | 2012-05-14 | Restoration of plasma-damaged low-k dielectrics by UV-assisted photochemical deposition |
| CN201280027958.9A CN103608898A (en) | 2011-06-28 | 2012-05-14 | Dielectric recovery of plasma-damaged low-k films by UV-assisted photochemical deposition |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US13/171,132 US8216861B1 (en) | 2011-06-28 | 2011-06-28 | Dielectric recovery of plasma damaged low-k films by UV-assisted photochemical deposition |
| US13/171,132 | 2011-06-28 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO2013002899A1 true WO2013002899A1 (en) | 2013-01-03 |
Family
ID=46395877
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/US2012/037822 Ceased WO2013002899A1 (en) | 2011-06-28 | 2012-05-14 | Dielectric recovery of plasma damaged low-k films by uv-assisted photochemical deposition |
Country Status (6)
| Country | Link |
|---|---|
| US (1) | US8216861B1 (en) |
| JP (1) | JP5992519B2 (en) |
| KR (1) | KR101451591B1 (en) |
| CN (1) | CN103608898A (en) |
| TW (1) | TW201300567A (en) |
| WO (1) | WO2013002899A1 (en) |
Families Citing this family (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TW201403711A (en) | 2012-07-02 | 2014-01-16 | 應用材料股份有限公司 | Low-K dielectric damage repair using gas phase chemical exposure |
| TWI581331B (en) | 2012-07-13 | 2017-05-01 | 應用材料股份有限公司 | Method for reducing the dielectric constant of a porous low-k film |
| CN104143524A (en) * | 2013-05-07 | 2014-11-12 | 中芯国际集成电路制造(上海)有限公司 | Manufacturing method for semiconductor device |
| KR102335891B1 (en) | 2013-12-26 | 2021-12-03 | 어플라이드 머티어리얼스, 인코포레이티드 | Photo-assisted deposition of flowable films |
| CN105336663B (en) * | 2014-05-30 | 2018-11-16 | 中芯国际集成电路制造(上海)有限公司 | The forming method of metal interconnection structure |
| US10113234B2 (en) * | 2014-07-21 | 2018-10-30 | Applied Materials, Inc. | UV assisted silylation for porous low-k film sealing |
| CN105702619A (en) * | 2014-11-27 | 2016-06-22 | 中芯国际集成电路制造(上海)有限公司 | Formation method of semiconductor structure |
| US9793108B2 (en) * | 2015-06-25 | 2017-10-17 | Applied Material, Inc. | Interconnect integration for sidewall pore seal and via cleanliness |
| US9887128B2 (en) * | 2015-12-29 | 2018-02-06 | Taiwan Semiconductor Manufacturing Co., Ltd. | Method and structure for interconnection |
| KR102733881B1 (en) | 2016-09-12 | 2024-11-27 | 삼성전자주식회사 | Semiconductor device having an interconnection structure |
| CN110129769B (en) * | 2019-05-17 | 2021-05-14 | 江苏菲沃泰纳米科技股份有限公司 | Hydrophobic low dielectric constant film and method for preparing same |
| CN110158052B (en) | 2019-05-17 | 2021-05-14 | 江苏菲沃泰纳米科技股份有限公司 | Low dielectric constant film and preparation method thereof |
| CN110306226B (en) * | 2019-07-25 | 2020-12-25 | 常州大学 | Method for electrodepositing carbon film in supercritical carbon dioxide |
| US11348784B2 (en) | 2019-08-12 | 2022-05-31 | Beijing E-Town Semiconductor Technology Co., Ltd | Enhanced ignition in inductively coupled plasmas for workpiece processing |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20060172531A1 (en) * | 2005-02-01 | 2006-08-03 | Keng-Chu Lin | Sealing pores of low-k dielectrics using CxHy |
| US20100178468A1 (en) * | 2006-02-13 | 2010-07-15 | Jiang Ying-Bing | Ultra-thin microporous/hybrid materials |
| US20110045610A1 (en) * | 2006-10-30 | 2011-02-24 | Van Schravendijk Bart | Uv treatment for carbon-containing low-k dielectric repair in semiconductor processing |
| US20110151590A1 (en) * | 2009-08-05 | 2011-06-23 | Applied Materials, Inc. | Apparatus and method for low-k dielectric repair |
Family Cites Families (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US7404990B2 (en) * | 2002-11-14 | 2008-07-29 | Air Products And Chemicals, Inc. | Non-thermal process for forming porous low dielectric constant films |
| JP4666200B2 (en) * | 2004-06-09 | 2011-04-06 | パナソニック株式会社 | Method for manufacturing SiC semiconductor device |
| JP5019714B2 (en) * | 2005-01-31 | 2012-09-05 | 大陽日酸株式会社 | Damage recovery method for low dielectric constant films |
| JP2007317817A (en) * | 2006-05-25 | 2007-12-06 | Sony Corp | Manufacturing method of semiconductor device |
| JP5548332B2 (en) * | 2006-08-24 | 2014-07-16 | 富士通セミコンダクター株式会社 | Manufacturing method of semiconductor device |
| US7500397B2 (en) * | 2007-02-15 | 2009-03-10 | Air Products And Chemicals, Inc. | Activated chemical process for enhancing material properties of dielectric films |
| JP2009164198A (en) * | 2007-12-28 | 2009-07-23 | Panasonic Corp | Manufacturing method of semiconductor device |
| JP2010245562A (en) * | 2010-07-15 | 2010-10-28 | Tokyo Electron Ltd | Low dielectric constant insulating film damage recovery method and semiconductor device manufacturing method |
-
2011
- 2011-06-28 US US13/171,132 patent/US8216861B1/en active Active
-
2012
- 2012-05-14 JP JP2014518560A patent/JP5992519B2/en active Active
- 2012-05-14 WO PCT/US2012/037822 patent/WO2013002899A1/en not_active Ceased
- 2012-05-14 KR KR1020147000912A patent/KR101451591B1/en active Active
- 2012-05-14 CN CN201280027958.9A patent/CN103608898A/en active Pending
- 2012-05-16 TW TW101117401A patent/TW201300567A/en unknown
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20060172531A1 (en) * | 2005-02-01 | 2006-08-03 | Keng-Chu Lin | Sealing pores of low-k dielectrics using CxHy |
| US20100178468A1 (en) * | 2006-02-13 | 2010-07-15 | Jiang Ying-Bing | Ultra-thin microporous/hybrid materials |
| US20110045610A1 (en) * | 2006-10-30 | 2011-02-24 | Van Schravendijk Bart | Uv treatment for carbon-containing low-k dielectric repair in semiconductor processing |
| US20110151590A1 (en) * | 2009-08-05 | 2011-06-23 | Applied Materials, Inc. | Apparatus and method for low-k dielectric repair |
Also Published As
| Publication number | Publication date |
|---|---|
| JP2014521210A (en) | 2014-08-25 |
| US8216861B1 (en) | 2012-07-10 |
| TW201300567A (en) | 2013-01-01 |
| KR101451591B1 (en) | 2014-10-16 |
| CN103608898A (en) | 2014-02-26 |
| JP5992519B2 (en) | 2016-09-14 |
| KR20140015623A (en) | 2014-02-06 |
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