WO2013002335A1 - Laminate body - Google Patents

Laminate body Download PDF

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Publication number
WO2013002335A1
WO2013002335A1 PCT/JP2012/066565 JP2012066565W WO2013002335A1 WO 2013002335 A1 WO2013002335 A1 WO 2013002335A1 JP 2012066565 W JP2012066565 W JP 2012066565W WO 2013002335 A1 WO2013002335 A1 WO 2013002335A1
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WO
WIPO (PCT)
Prior art keywords
weight
colored
layer
component
colored layer
Prior art date
Application number
PCT/JP2012/066565
Other languages
French (fr)
Japanese (ja)
Inventor
筧田 晃嗣
尾上 誠一
洋史 黒田
めぐみ 山口
Original Assignee
株式会社エフコンサルタント
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 株式会社エフコンサルタント filed Critical 株式会社エフコンサルタント
Priority to KR1020137015398A priority Critical patent/KR101492760B1/en
Priority to CN201280005301.2A priority patent/CN103313853B/en
Priority to SG2013050026A priority patent/SG191769A1/en
Publication of WO2013002335A1 publication Critical patent/WO2013002335A1/en
Priority to HK13112023.1A priority patent/HK1184762A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/18Layered products comprising a layer of synthetic resin characterised by the use of special additives
    • B32B27/20Layered products comprising a layer of synthetic resin characterised by the use of special additives using fillers, pigments, thixotroping agents
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/06Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/04Interconnection of layers
    • B32B7/12Interconnection of layers using interposed adhesives or interposed materials with bonding properties
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2264/00Composition or properties of particles which form a particulate layer or are present as additives
    • B32B2264/10Inorganic particles
    • B32B2264/102Oxide or hydroxide
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/40Properties of the layers or laminate having particular optical properties
    • B32B2307/402Coloured
    • B32B2307/4026Coloured within the layer by addition of a colorant, e.g. pigments, dyes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/40Properties of the layers or laminate having particular optical properties
    • B32B2307/412Transparent
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2419/00Buildings or parts thereof
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2451/00Decorative or ornamental articles
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F13/00Coverings or linings, e.g. for walls or ceilings
    • E04F13/07Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
    • E04F13/08Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
    • E04F13/0866Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements composed of several layers, e.g. sandwich panels or layered panels

Definitions

  • the present invention relates to a novel laminate.
  • the laminate of the present invention can be used as, for example, a building material applied to an outer wall surface of a building.
  • Building materials used for building exteriors are required to have aesthetics from a landscape perspective.
  • a building material for example, an image of natural stone has been attracting attention, and a material having a relatively thick thickness and being given a heavy feeling by various uneven patterns has been adopted.
  • Patent Document 1 proposes a material in which a coating material containing a heat shielding aggregate is applied on a base material.
  • a heat shielding aggregate in which a heat reflecting pigment is adhered to the surface of the aggregate is adopted, and the temperature reducing effect is exerted by the heat reflecting pigment exhibiting a near-infrared reflecting action.
  • the surface of the material described in Patent Document 1 has a fine uneven shape derived from the aggregate, and contaminants are likely to adhere to the recess.
  • pollution is likely to proceed because oily pollutants are floating in the atmosphere due to exhaust gases from automobiles and the like.
  • pollutants not only cause a decrease in aesthetics, but also have a very high ability to absorb infrared rays in sunlight, so that they act as a heat storage field and may promote a temperature rise.
  • an excessive temperature rise caused by such contaminants may cause material deterioration and the like.
  • This invention is made
  • the inventor is a laminate in which a decoration layer and a base layer are laminated, and the decoration layer has a specific colored particle and a specific average particle diameter.
  • the present inventors have conceived of a laminate containing silica and have completed the present invention.
  • the laminate of the present invention is a laminate in which a decoration layer and a base layer are laminated, wherein the decoration layer contains colored particles and silica having an average primary particle size of 1 nm to 200 nm, and the colored particles Is characterized in that a metal oxide is adhered to the surface of the inorganic particles.
  • the decorative layer is a single layer of a colored layer, or a layer in which a transparent layer is laminated on the colored layer, and the colored layer contains a synthetic resin and the colored particles. And it is preferable that the said transparent layer contains a synthetic resin.
  • the colored layer contains 3 to 50 parts by weight of the synthetic resin in a solid weight ratio with respect to 100 parts by weight of the colored particles.
  • the single layer of the colored layer contains 0.003 to 50 parts by weight of the silica with respect to 100 parts by weight of the colored particles.
  • the surface of the colored layer preferably has a microscopic uneven shape derived from the colored particles.
  • the surface of the colored layer further has a macroscopic uneven pattern.
  • the transparent layer preferably contains 5 to 500 parts by weight of the synthetic resin in a solid weight ratio with respect to 100 parts by weight of the silica.
  • the laminate is attached to a base material via an adhesive.
  • the laminate of the present invention has the following characteristics.
  • the laminate of the present invention is a laminate in which a colored layer is laminated on a base layer, and the colored layer comprises 3 to 50 parts by weight of a synthetic resin emulsion in a solid content weight ratio with respect to 100 parts by weight of colored particles.
  • 0.003 to 50 parts by weight of water-dispersible silica having an average primary particle size of 1 to 200 nm in solid weight ratio, and the surface of the layer has a microscopic uneven shape derived from the colored particles.
  • the colored particles are characterized in that metal oxides adhere to the surfaces of the inorganic particles.
  • the laminate of the present invention is a laminate in which a colored layer is laminated on a base layer, and the colored layer comprises 3 to 50 parts by weight of a synthetic resin emulsion in a solid content weight ratio with respect to 100 parts by weight of colored particles. And 0.003 to 50 parts by weight of water-dispersible silica having an average primary particle size of 1 to 200 nm in terms of solid content, and the surface of the layer has a microscopic uneven shape derived from the colored particles, and It has a macroscopic concavo-convex pattern, and the colored particles are formed by adhering a metal oxide to the surface of inorganic particles.
  • the laminate of the present invention is a laminate in which a transparent layer is laminated on a colored layer, and the colored layer has a synthetic resin in a solid content weight ratio of 3 to 50 with respect to 100 parts by weight of the colored particles. Including parts by weight, the surface of the layer has a microscopic uneven shape derived from the colored particles, the colored particles are formed by attaching a metal oxide to the surface of the inorganic particles,
  • the transparent layer is characterized by containing 5 to 500 parts by weight of a synthetic resin in a solid weight ratio with respect to 100 parts by weight of silica having an average primary particle diameter of 1 to 200 nm.
  • the laminate of the present invention is a laminate in which a transparent layer is laminated on a colored layer, and the colored layer contains 3 to 50 parts by weight of a synthetic resin in a solid weight ratio with respect to 100 parts by weight of the colored particles.
  • the surface of the layer has a microscopic uneven shape derived from the colored particles, and has a macroscopic uneven pattern, and the colored particles have a metal oxide on the surface of the inorganic particles.
  • the transparent layer is characterized by containing 5 to 500 parts by weight of a synthetic resin in a solid weight ratio with respect to 100 parts by weight of silica having an average primary particle diameter of 1 to 200 nm.
  • the laminate of the present invention is obtained by laminating a colored layer containing specific colored particles and specific silica on a base layer, and aesthetics are imparted by the color of the colored layer. Furthermore, the temperature rise at the time of sunlight irradiation is effectively suppressed by synergistic actions such as infrared reflectivity and contamination prevention of the colored layer. Furthermore, the anti-contamination action of the colored layer keeps the surface of the colored layer aesthetics based on the color of the colored layer for a long period of time, and can prevent a temperature increase due to the adhesion of contaminants for a long period of time.
  • the laminate of the present invention has a transparent layer containing specific silica on a colored layer containing specific colored particles.
  • aesthetics are imparted by the color of the colored layer.
  • the temperature rise at the time of sunlight irradiation is effectively suppressed by synergistic actions such as the infrared reflectivity of the colored layer and the anti-contamination property of the transparent layer.
  • an increase in the temperature of the transparent layer can be suppressed by the infrared reflecting action of the colored layer.
  • the temperature rise of a transparent layer is suppressed by the effect
  • the aesthetics based on the color etc. of a colored layer are maintained over a long period of time, and the temperature rise resulting from adhesion of a contaminant can also be avoided for a long period of time.
  • the laminate of the present invention is a laminate in which a decoration layer and a base layer are laminated, wherein the decoration layer contains colored particles and silica having an average primary particle diameter of 1 nm to 200 nm, and the colored particles are It is characterized in that a metal oxide is adhered to the surface of the inorganic particles.
  • the decorative layer is a single layer of a colored layer or a layer in which a transparent layer is laminated on the colored layer, and the colored layer is a synthetic resin and the colored particles. It is preferable that the transparent layer contains a synthetic resin.
  • the colored layer preferably contains a synthetic resin, colored particles, and silica having an average primary particle diameter of 1 nm to 200 nm, and the decorative layer is on the colored layer.
  • the transparent layer is a laminated layer
  • the colored layer may contain a synthetic resin and colored particles
  • the transparent layer may contain a synthetic resin and silica having an average primary particle size of 1 nm to 200 nm. preferable.
  • the decorative layer in the present invention can impart design properties and infrared antireflection properties to the laminate by containing specific colored particles, and further, by containing specific silica, it has antifouling properties. It can be imparted and is a preferred embodiment.
  • component (A) colored particles (hereinafter also referred to as “component (A)”) are formed on the surface of (a1) inorganic particles (hereinafter also referred to as “component (a1)”), and (a2) metal oxide (hereinafter referred to as “component”). (Also referred to as “component (a2)”).
  • component (A) is different from the case of using a general coloring pigment having a small average particle diameter, and the small dot of the component (A) is visually recognized as a colorful pattern and imparts excellent color tone and texture. .
  • (A) component forms microscopic unevenness
  • the component (a1) constituting the component (A) is not particularly limited as long as the material is inorganic, and both natural products and artificial products can be used. Specifically, for example, mica, kaolin, clay, china clay, china clay, talc, aluminum hydroxide, magnesium hydroxide, calcium carbonate, shells, barite powder, marble, granite, serpentine, granite, fluorite, cold water stone , Pulverized materials such as feldspar, silica stone, and silica sand, ceramic pulverized materials, ceramic pulverized materials, glass beads, glass pulverized materials, and metals.
  • the component (a2) attached to the surface of the component (a1) is for coloring the surface of the component (a1).
  • the component (a2) include transition metal elements such as scandium, titanium, vanadium, chromium, manganese, iron, cobalt, nickel, and copper; rare earth elements such as holmium, praseodymium, neodymium, and erbium; gold, platinum, silver,
  • transition metal elements such as scandium, titanium, vanadium, chromium, manganese, iron, cobalt, nickel, and copper
  • rare earth elements such as holmium, praseodymium, neodymium, and erbium
  • gold, platinum, silver
  • a metal oxide containing at least one metal element selected from noble metal elements such as palladium and rhodium, or a composite oxide of these metal oxides can be used.
  • the composite oxide includes at least one selected from the above metal oxides and metal oxides such as silicon, aluminum, zirconium, zinc, lead, antimony and tin; alkaline earths such as magnesium, calcium, strontium and barium Examples thereof include composite oxides with at least one oxide selected from metal oxides; inorganic oxides such as boron and phosphorus.
  • the component (A) can maintain a color tone with excellent aesthetics over a long period of time, and can also exhibit an excellent infrared reflection effect.
  • the component (A) of the present invention is not limited as long as the component (a2) is attached to the surface of the component (a1). At this time, the component (a1) and the component (a2) may be directly attached or may be attached via a binder component.
  • the binder component known ones such as organic, inorganic and organic-inorganic composites can be used.
  • an inorganic binder containing at least one selected from silicate, aluminum salt, phosphate and the like is particularly preferable.
  • the component (A) preferably contains colored particles having an average particle size of 22 to 600 ⁇ m. Particularly in the present invention, the component (A) preferably contains 10% by weight or more of colored particles (A1) having an average particle size of 22 ⁇ m or more and less than 150 ⁇ m.
  • the ratio of the colored particles (A1) in the component (A) is more preferably 10 to 80% by weight, still more preferably 20 to 70% by weight, and most preferably 30 to 60% by weight.
  • the component (A) preferably contains 10 to 45% by weight of colored particles (A2) having an average particle diameter of 150 ⁇ m or more and less than 212 ⁇ m.
  • the ratio of the colored particles (A2) in the component (A) is more preferably 15 to 40% by weight, still more preferably 20 to 35% by weight.
  • the component (A) preferably contains 10 to 45% by weight of colored particles (A3) having an average particle diameter of 212 ⁇ m or more and less than 600 ⁇ m.
  • the ratio of the colored particles (A3) in the component (A) is more preferably 15 to 40% by weight, still more preferably 20 to 35% by weight.
  • the component (A) having such a particle size distribution can be obtained by combining at least two kinds, preferably three or more kinds of colored particles having different average particle diameters.
  • a preferred embodiment includes a combination of colored particles having an average particle size of 53 ⁇ m or more and less than 125 ⁇ m and colored particles having an average particle size of 125 ⁇ m or more and less than 500 ⁇ m.
  • a combination of colored particles having an average particle diameter of 53 ⁇ m or more and less than 125 ⁇ m, colored particles having an average particle diameter of 125 ⁇ m or more and less than 212 ⁇ m, and colored particles having an average particle diameter of 212 ⁇ m or more and less than 500 ⁇ m can be mentioned.
  • the average particle diameter of the component (A) is a value obtained by sieving using a metal mesh sieve specified in JIS Z8801-1: 2000 and calculating the average value of the weight distribution.
  • the aesthetics can be further enhanced by the particle size constitution of the component (A) as described above, and further advantageous in terms of suppressing temperature rise of the laminate, preventing deterioration (preventing swelling, etc.) and the like. .
  • the mechanism of this action is not clear, it is presumed that the (A) component is densely aggregated in the colored layer and the gap between the (A) components is reduced, resulting in the following actions.
  • -The light diffuse reflection effect near the surface of the colored layer is enhanced.
  • the degree of unevenness on the surface of the colored layer is alleviated, and contaminants serving as a heat storage source are more difficult to adhere.
  • the thermal diffusion effect of the colored layer is increased by the thermal conductivity of the component (A), and the local temperature rise is suppressed.
  • component (B) Synthetic resin (hereinafter also referred to as “component (B)”) in the colored layer plays a role of immobilizing the component (A).
  • component (B) examples include acrylic resin, silicone resin, acrylic silicone resin, fluorine resin, vinyl acetate resin, acrylic / vinyl acetate resin, vinyl chloride resin, urethane resin, acrylic urethane resin, epoxy resin, and alkyd.
  • component (B) examples include resins, polyvinyl alcohol resins, polyester resins, ethylene resins, polyvinyl alcohol, cellulose, and derivatives thereof.
  • component (B) examples include water-dispersed types (synthetic resin emulsions), water-soluble types, non-water-dispersed types, solvent-soluble types, and non-solvent types. Any of these may be used.
  • the glass transition temperature of the component (B) is preferably ⁇ 60 ° C. to 60 ° C., more preferably ⁇ 40 ° C. to 30 ° C., and further preferably ⁇ 30 ° C. to 20 ° C.
  • the glass transition temperature of the component (B) is in such a range, it is possible to impart moderate flexibility.
  • a sufficient anti-contamination effect can be obtained by the action of the transparent layer.
  • the glass transition temperature is a value determined by the Fox formula.
  • the ratio of the component (B) is usually 3 parts by weight or more and 50 parts by weight or less, preferably 4 parts by weight or more and 30 parts by weight or less, more preferably 5 parts by weight with respect to 100 parts by weight of the component (A) in terms of solid content. More than 20 parts by weight, more preferably 6 parts by weight or more and 19 parts by weight or less. If it is such a ratio, the design property which utilized the texture of (A) component will be provided, and also a temperature rise can be suppressed effectively. Further, since the colored layer has sufficient water vapor permeability, swelling of the colored layer can be prevented.
  • component (B) in the colored layer plays a role of immobilizing the component (A).
  • component (B) synthetic resin
  • a component (B) can be obtained, for example, by copolymerizing various polymerizable monomers.
  • Examples of the polymerizable monomer component constituting the component (B) include methyl (meth) acrylate, ethyl (meth) acrylate, isopropyl (meth) acrylate, n-butyl (meth) acrylate, isobutyl (meth) acrylate, n- Amyl (meth) acrylate, isoamyl (meth) acrylate, n-hexyl (meth) acrylate, 2-ethylhexyl (meth) acrylate, octyl (meth) acrylate, decyl (meth) acrylate, dodecyl (meth) acrylate, octadecyl (meth) (Meth) acrylic esters such as acrylate, cyclohexyl (meth) acrylate, phenyl (meth) acrylate, benzyl (meth) acrylate; Carboxyl group-containing monomers such as
  • the minimum film-forming temperature of the component (B) can be appropriately set, but is usually 80 ° C. or lower, preferably 50 ° C. or lower, more preferably 30 ° C. or lower. If the minimum film-forming temperature of (B) component is in such a range, it will become possible to exhibit stain resistance while ensuring the coating film properties such as crack resistance.
  • the manufacturing method of a component is not specifically limited, For example, as a manufacturing method of a synthetic resin emulsion, emulsion polymerization, soap free emulsion polymerization, dispersion polymerization, feed emulsion polymerization, feed dispersion polymerization, seed emulsion polymerization, seed dispersion
  • the average particle size of the component (B) is usually about 0.05 to 0.3 ⁇ m.
  • the solid content ratio in the total amount of component (B) is not particularly limited, but is usually about 10 to 60% by weight.
  • component (B) when the component (B) is a synthetic resin emulsion, a crosslinking reaction type synthetic resin emulsion, a core-shell type synthetic resin emulsion, or the like can also be used. Two or more synthetic resin emulsions can be used in combination.
  • crosslinking reaction in the crosslinking reaction type synthetic resin emulsion for example, carboxyl group and metal ion, carboxyl group and carbodiimide group, carboxyl group and epoxy group, carboxyl group and aziridine group, carboxyl group and oxazoline group, hydroxyl group and isocyanate group , A combination of carbonyl group and hydrazide group, epoxy group and hydrazide group, epoxy group and amino group, hydrolyzable silyl groups, and the like.
  • preferred crosslinking reactions include a carboxyl group and an epoxy group, a carboxyl group and an oxazoline group, a carbonyl group and a hydrazide group, an epoxy group and a hydrazide group, and hydrolyzable silyl groups.
  • the component (B) is preferably capable of reacting with the component (D) described later (silica having an average primary particle diameter of 1 to 200 nm).
  • the component (B) is, for example, a synthetic resin having a functional group such as a hydroxyl group or a hydrolyzable silyl group (preferably a hydrolyzable silyl group) that can react with the silanol group present in the component (D). It is preferable.
  • the component (B) is a synthetic resin emulsion
  • the component (D) is preferably water-dispersible silica having an average primary particle size of 1 to 200 nm.
  • the component (D) in the present invention is silica having an average primary particle size of 1 to 200 nm, preferably water-dispersible silica.
  • the particles constituting the component (D) are compounds having a high hardness because of silica as a main component, and having silanol groups on the particle surfaces. Such a component (D) greatly contributes to the effect of improving contamination resistance.
  • the average primary particle diameter of the component (D) is usually 1 to 200 nm, preferably 3 to 100 nm, more preferably 5 to 60 nm, and further preferably 20 to 40 nm as the primary particle diameter. If the average primary particle size is too large, the appearance of the formed coating film may be adversely affected. When the average primary particle diameter is too small, there is a possibility that a sufficient effect cannot be obtained in the stain resistance. In the present invention, two or more kinds of silicas having different average primary particle diameters can be used.
  • the particle diameter of the component (D) is a value measured by a light scattering method.
  • the pH of the component (D) is usually 5 or more and 12 or less, preferably 6 or more and 10 or less, more preferably 6 or more and 9 or less.
  • the component (D) prepared at such pH can exhibit hydrophilicity due to abundant silanol groups on the particle surface, and greatly contributes to the improvement of stain resistance.
  • Such a component (D) can be produced using, for example, sodium silicate, lithium silicate, potassium silicate, or a silicate compound as a raw material.
  • a silicate compound for example, tetramethoxysilane, tetraethoxysilane, tetra n-propoxysilane, tetraisopropoxysilane, tetra n-butoxysilane, tetraisobutoxysilane, tetrasec-butoxysilane, tetra-t-butoxy
  • silicate compound for example, tetramethoxysilane, tetraethoxysilane, tetra n-propoxysilane, tetraisopropoxysilane, tetra n-butoxysilane, tetraisobutoxysilane, tetrasec-butoxysilane, tetra-t-butoxy
  • silicate compound for example, te
  • alkoxysilane compounds other than the above silicate compounds, alcohols, glycols, glycol ethers, fluorine alcohols, silane coupling agents, polyoxyalkylene group-containing compounds, and the like can also be used.
  • a catalyst etc. can also be used at the time of manufacture. Further, after the production process or after production, the metal contained in the catalyst or the like can be removed by ion exchange treatment or the like.
  • the medium of component (D) water and / or a water-soluble solvent can be used.
  • the water-soluble solvent include alcohols, glycols, glycol ethers and the like.
  • the medium is composed only of water.
  • the coating material can be made to have a low volatile organic solvent (low VOC).
  • production of the aggregate at the time of mixing with (B) component preferably synthetic resin emulsion
  • the solid content of the component (D) is usually 5 to 60% by weight, preferably 10 to 55% by weight, and more preferably 15 to 50% by weight.
  • the mixing ratio of the component (A) and the component (B) is preferably 3 parts by weight or more and 50 parts by weight or less, more preferably 4 parts by weight with respect to 100 parts by weight of the component (A) in terms of solid content. Part by weight to 30 parts by weight, more preferably 5 parts by weight to less than 20 parts by weight, particularly preferably 6 parts by weight to 19 parts by weight.
  • the mixing ratio of the component (A) and the component (D) is, in terms of solid content, 100 parts by weight of the component (A), and the component (D) is usually 0.003 parts by weight or more and 50 parts by weight or less, preferably 0. 0.01 parts by weight or more and 30 parts by weight or less. If it is such a mixing ratio, the design property which utilized the texture of (A) component is provided, and also a temperature rise can be suppressed effectively. Further, since the colored layer has sufficient water vapor permeability, swelling of the colored layer can be prevented.
  • a light stabilizer (hereinafter also referred to as “(C) component”) may be used.
  • a component (C) it is possible to maintain excellent adhesion with a transparent layer described later over a long period of time, and the effects of the present invention can be sufficiently exhibited.
  • Such a component (C) includes a hindered amine light stabilizer.
  • a hindered amine light stabilizer for example, bis (2,2,6-tetramethyl-4-piperidyl) sebacate, bis (1,2,2,6,6-pentamethyl-4-piperidyl) sebacate, bis (1-octoxy- 2,2,6,6-tetramethyl-4-piperidyl) sebacate, 2- (3,5-di-tert-butyl-4-hydroxybenzyl) -2-n-butylmalonate bis (1,2,2 , 6,6-pentamethyl-4-piperidyl), tetrakis (2,2,6,6-tetramethyl-4-piperidyl) -1,2,3,4-butanetetracarboxylate, tetrakis (1,2,2 , 6,6-pentamethyl-4-piperidyl) -1,2,3,4-butanetetracarboxylate and the like.
  • the ratio of the component (C) is preferably 0.01 to 10 parts by weight, more preferably 0.05 to 5 parts by weight, more preferably 0.1 to 3 parts by weight with respect to 100 parts by weight of the component (A). is there.
  • glass powder of less than 1 ⁇ m can be used to the extent that the effects of the present invention are not impaired. By including such glass powder of less than 1 ⁇ m, it is possible to more effectively suppress the temperature rise during sunlight irradiation.
  • the colored layer of the present invention may contain various colored or colorless particles other than the above components for the purpose of improving the design properties.
  • examples of such particles include coloring pigments, bright pigments, fluorescent pigments, extender pigments, and aggregates.
  • a colored layer can contain another component as needed.
  • examples of such components include plasticizers, algae inhibitors, antibacterial agents, deodorants, adsorbents, flame retardants, fibers, ultraviolet absorbers, light stabilizers, antioxidants, catalysts, and the like.
  • the colored layer of the present invention preferably has a microscopic uneven shape derived from the component (A) on the surface thereof.
  • This microscopic unevenness is caused by the average particle diameter, the degree of aggregation and the like of the component (A), and is preferably 1.5 mm or less (more preferably 0.005 mm or more and 1.2 mm or less, and still more preferably 0.8.
  • the height difference is from 01 mm to 1 mm, most preferably from 0.02 mm to 0.8 mm.
  • a layer having a macroscopic concavo-convex pattern in addition to the above microscopic concavo-convex can be used.
  • particularly advantageous effects can be obtained when the colored layer has such an embodiment.
  • the macroscopic concavo-convex pattern imparts a stereoscopic effect to the colored layer.
  • This macroscopic concavo-convex pattern is larger than the above-mentioned microscopic concavo-convex pattern, and preferably has a height difference of 1 mm to 10 mm (more preferably 1.5 mm to 8 mm).
  • Examples of the uneven pattern having such a height difference include a yuzu skin pattern, a ripple pattern, a stucco pattern, a sand wall pattern, a stone pattern, a rock texture pattern, a sandstone pattern, a blown pattern, a moon pattern, a comb pattern, and an insect pattern. , Etc.
  • the thickness of the colored layer may be appropriately set according to the purpose, but is preferably 0.5 mm to 10 mm, more preferably 1 mm to 8 mm. In such a range, it is advantageous for the formation of a deeply carved uneven pattern (macroscopic uneven pattern), and an excellent design with a three-dimensional effect is easily obtained.
  • the laminate of the present invention can also be provided with a transparent layer on the outermost surface.
  • a transparent layer silica having an average primary particle diameter of 1 to 200 nm (hereinafter also referred to as “(E) component”) was immobilized with (F) synthetic resin (hereinafter also referred to as “(F) component”). Is.
  • the component (E) in the transparent layer exhibits an excellent antifouling effect due to the high hardness of the particles themselves and the fact that they have many silanol groups on the surface of the particles.
  • the average primary particle diameter of the component (E) is usually 1 to 200 nm, preferably 3 to 100 nm, more preferably 5 to 60 nm. Within this range, a plurality of silicas having different average primary particle sizes can be used in combination.
  • the average primary particle size of the component (E) is larger than 200 nm, the specific surface area becomes small, and silanol groups are reduced, so that the anti-contamination property becomes insufficient.
  • the average primary particle diameter is smaller than 1 nm, the silica itself becomes unstable, so it is not practical.
  • the average primary particle diameter said here is a value measured by the light-scattering method.
  • those derived from silica sol are preferable, and those derived from water-dispersible silica sol having a pH of 5 or more and 12 or less (preferably 6 or more and 10 or less, more preferably 6 or more and 9 or less). preferable.
  • Such a water-dispersible silica sol can be produced using, for example, sodium silicate, lithium silicate, potassium silicate, a silicate compound or the like as a raw material.
  • silicate compounds for example, tetramethoxysilane, tetraethoxysilane, tetra n-propoxysilane, tetraisopropoxysilane, tetra n-butoxysilane, tetraisobutoxysilane, tetrasec-butoxysilane, tetra-t-butoxy Examples thereof include silane, tetraphenoxysilane, and their condensates.
  • alkoxysilane compounds other than the silicate compounds alcohols, glycols, glycol ethers, fluoroalcohols, silane coupling agents, polyoxyalkylene group-containing compounds, and the like can also be used.
  • Various resins can be used as the component (F) for immobilizing the component (E). Specifically, the same thing as said (B) component is mentioned, These 1 type (s) or 2 or more types can be used.
  • a resin is preferably a water-soluble resin and / or a water-dispersible resin.
  • the ratio of the component (F) is usually 5 to 500 parts by weight, preferably 10 to 100 parts by weight, more preferably 20 to 80 parts by weight with respect to 100 parts by weight of the solid content of the component (E).
  • glass powder of less than 1 ⁇ m can be used to the extent that the effects of the present invention are not impaired. By including such glass powder of less than 1 ⁇ m, it is possible to more effectively suppress the temperature rise during sunlight irradiation.
  • the transparent layer of the present invention can contain other components as necessary, in addition to the above-mentioned components (E) and (F), to the extent that the effects of the present invention are not impaired.
  • Such components include, for example, plasticizers, algae inhibitors, antibacterial agents, deodorants, adsorbents, flame retardants, fibers, UV absorbers, light stabilizers, antioxidants, catalysts, glitter pigments, fluorescent And pigments.
  • the transparent layer may be in a form that covers the entire surface of the colored layer.
  • the weight per unit area of the transparent layer is preferably 0.1 to 50 g / m 2 , more preferably 0.5 to 20 g / m 2 in terms of solid content.
  • Such a transparent layer can cover the entire colored layer including the surface of the individual colored particles above the colored layer, the vicinity of the colored particles, the gap between the colored particles, and the like.
  • the transparent layer may be unevenly distributed in a concave portion having a microscopic uneven shape.
  • effects such as contamination prevention and temperature rise suppression can be further enhanced without impairing the aesthetics of the colored layer. And the effect can be exhibited over a long period of time.
  • the mechanism of action is not clear, but it is presumed that the following points are involved. -Unevenness on the surface of the colored layer is alleviated and adhesion of contaminants and the like is suppressed. -The interface between the colored particles and the synthetic resin on the colored layer surface is reinforced. -Since the thickness of the recess is increased, it is less susceptible to erosion and the like.
  • a base layer can be laminated on the inside or the back surface of the colored layer.
  • a material having flexibility, water vapor permeability and the like is preferable. Examples of such a material include fibrous materials such as woven fabric, non-woven fabric, mesh, and cloth.
  • the fibrous material has a thickness of 0.05 to 1.5 mm (more preferably 0.1 to 1.2 mm, and still more preferably 0.2 to 1 mm), a basis weight of 5 to 300 g / m 2 , Examples include those containing inorganic fibers (more preferably 10 to 250 g / m 2 , still more preferably 20 to 200 g / m 2 ).
  • the fibrous material is preferably coated with a treatment liquid containing a silicon compound, and the flexibility can be further improved. By using such a fibrous material, it is possible to improve the crack prevention property of the laminate. Moreover, when constructing a laminated body to an outer wall surface etc., a laminated body can be supported stably.
  • the production method is not particularly limited as long as the transparent layer is laminated on the colored layer, but the colored layer is formed after the colored layer is formed as in the following (1) or (2).
  • the manufacturing method which forms a transparent layer on this is preferable. According to this method, it is easy to obtain a mode in which the transparent layer covers the entire surface of the colored layer and is unevenly distributed in the concave portion having a microscopic uneven shape, which is also preferable from the viewpoint of the effect of the present invention.
  • the following (2) a laminate in which a colored layer and a transparent layer are sequentially laminated on the base layer is obtained.
  • the production method is not particularly limited. Examples thereof include the following methods (3) and (4), and particularly the following (4).
  • the manufacturing method which forms a colored layer on a base layer is preferable. According to this method, the entire outermost surface of the colored layer is covered with the thin film containing the component (B) and the component (D), and the thin film is unevenly distributed in the concave portions having the microscopic uneven shape. It is easy and is suitable also from the point of expression of the effect of the present invention.
  • a colored layer composition containing (A) colored particles and (B) synthetic resin is applied on a releasable substrate to form a colored layer, and then (E) silica and (F) synthesis A method of forming a transparent layer by applying a composition for a transparent layer containing a resin, removing the releasable substrate after curing, and then laminating the base layer with an adhesive or the like.
  • a colored layer composition containing the components (A), (B) and (D) is applied on the releasable substrate to form a colored layer, and then the base layer is laminated and cured. A method for removing the releasable substrate later. (4) A method of forming a colored layer by applying a colored layer composition containing the component (A), the component (B) and the component (D) on the base layer.
  • the releasable substrate in the above (1) and (3) may be any substrate that can be removed after curing.
  • a mold made of silicon resin, urethane resin, metal, or release paper can be used.
  • the composition for the colored layer and the composition for the transparent layer can contain known additives as necessary, as long as the effects of the present invention are not significantly impaired.
  • additives include thickeners, film-forming aids, leveling agents, wetting agents, plasticizers, antifreezing agents, pH adjusting agents, antiseptics, antifungal agents, algaeproofing agents, antibacterial agents, Examples include deodorants, dispersants, antifoaming agents, adsorbents, flame retardants, color pigments, extender pigments, fibers, water repellents, crosslinking agents, ultraviolet absorbers, antioxidants, and catalysts.
  • composition for the colored layer for example, a known applicator such as spray, roller, scissors, reciprocator, coater, and pouring can be used.
  • a known applicator such as spray, roller, scissors, reciprocator, coater, and pouring
  • well-known applicators such as a spray and a roller, can be used, for example.
  • the colored layer composition and the transparent layer composition may be dried separately, or the transparent layer composition may be dried in an undried state. It may be applied at the same time. Although drying can also be performed at normal temperature, it is preferable to heat in this invention.
  • the heating temperature is preferably about 40 ° C. or more and less than 170 ° C.
  • the following method can be employed.
  • A) When applying the colored layer composition a pattern is applied.
  • C) The surface of the colored layer composition is partially cut after curing.
  • corrugated patterns are obtained by selecting suitably the kind of application tool, its usage, or adjusting the viscosity of the composition for colored layers.
  • the coated surface is removed or pressed by using a tool such as a design roller, scissors, brush, comb, spatula, stamp, emboss, etc. An uneven pattern is obtained.
  • a polishing tool, a cutting tool, or the like can be used.
  • the above methods (a) and / or (b) are preferable.
  • a method of applying the ball-shaped product of the colored layer composition by accelerating it is preferable.
  • examples of such a method include a method of spraying the colored layer composition in a ball shape using centrifugal force, wind pressure, or the like.
  • a method of pressing the coating surface of the colored layer composition is preferred.
  • examples of such a method include a method of embossing the coated surface after applying the colored layer composition.
  • the component (A) tends to agglomerate densely, and the effects of the present invention can be easily obtained.
  • the thin film containing (B) component and (D) component is easy to be formed in the outermost surface of a colored layer, and the effect of this invention is easy to be acquired.
  • the laminate of the present invention can be applied mainly as an exterior building material for buildings. That is, in the construction of the laminate of the present invention, the laminate may be attached to the building exterior surface (base) that is a base material.
  • base materials include concrete, mortar, fiber-mixed cement board, cement calcium silicate board, slag cement pearlite board, gypsum board, tile, ALC board, siding board, extrusion board, steel sheet, plastic board, Wood board etc. are mentioned.
  • These foundations may be treated with a filler, putty, sealer or the like.
  • an adhesive for example, an adhesive, a pressure-sensitive adhesive, a pressure-sensitive adhesive tape, a nail, a ridge or the like may be used. In addition, it can also be fixed using pins, fasteners, rails or the like.
  • a base material base
  • an adhesive agent it is preferable to stick to a base material (base
  • the adjoining laminates can be abutted and adhered, or the laminate can be adhered at a predetermined interval to provide joints.
  • a joint part can be easily formed by sticking a laminated body so that an adhesive agent may be exposed between laminated bodies.
  • the interval (joint width) for adhering the laminate is preferably about 1 to 30 mm. Within such a range, a decorative finish utilizing the joint pattern can be obtained.
  • the adhesive at the joint may be smoothed with a spatula or the like as necessary.
  • the atmospheric temperature at the time of hardening an adhesive agent can be set suitably, it may be normal temperature normally.
  • Colored layer compositions I-1 to I-9 According to the formulation shown in Table 1, colored materials Compositions I-1 to I-9 were produced by mixing and stirring the respective raw materials by a conventional method. In addition, the following were used as a raw material.
  • Colored particles 1 Black particles (average particle size 90 ⁇ m) with complex oxide (manganese oxide, cobalt oxide, iron oxide) attached to the surface of silica
  • Colored particles 2 Black particles (average particle size 160 ⁇ m) with complex oxide (manganese oxide, cobalt oxide, iron oxide) attached to the surface of silica stone
  • Colored particles 3 Black particles (average particle size 300 ⁇ m) with complex oxide (manganese oxide, cobalt oxide, iron oxide) attached to the surface of silica stone
  • Colored particle 6 Brown particle (average particle size 280 ⁇ m) with a metal oxide containing iron oxide attached to the surface of silica Colored particles 7: White particles (average particle
  • the colored particles (A1) having an average particle size of 22 ⁇ m or more and less than 150 ⁇ m are 40% by weight, and the colored particles (A2) having an average particle size of 150 ⁇ m or more and less than 212 ⁇ m are 30% by weight.
  • the colored particles (A3) having an average particle diameter of 212 ⁇ m or more and less than 600 ⁇ m were 30% by weight.
  • (A1) was 45% by weight, (A2) was 31% by weight, and (A3) was 24% by weight.
  • the colored particles in the colored layer composition I-7 (A1) was 52% by weight, (A2) was 22% by weight, and (A3) was 26% by weight.
  • the colored layer compositions I-8 and I-9 were the same as the colored layer composition I-5.
  • Transparent layer composition As the composition for transparent layer, the following were prepared.
  • composition 5 for transparent layer An aqueous dispersion of an acrylic silicon polymer (methyl methacrylate-n-butyl acrylate-2-ethylhexyl acrylate- ⁇ -methacryloyloxypropyltrimethoxysilane copolymer resin, glass transition temperature 18 ° C.).
  • the laminate obtained by the above-described method was immersed in a contaminant suspension (concentration: 1% by weight) for 2 hours, pulled up and allowed to stand for 24 hours in a standard state, and then washed and dried.
  • the laminated body subjected to the above treatment was irradiated with an infrared lamp from a distance of 50 cm, and the back surface temperature of the test body when the temperature rise reached equilibrium was measured to evaluate the temperature rise inhibitory property.
  • the evaluation was “A” when the temperature was lower than 55.0 ° C., and “A ′” when the temperature was higher than 55.0 ° C. and lower than 57.5 ° C. “B” for what was 60.0 ° C. or more and less than 62.5 ° C., “C” for what was 62.5 ° C. or more and less than 65.0 ° C., 65.0 What was more than degree C was set to "C '".
  • Laminates I-2 to I-5 were prepared in the same manner as in Test Example I-1, except that the colored layer composition I-1 was replaced with the colored layer compositions I-2 to I-5. (The height difference of microscopic unevenness in the colored layer was 0.2 mm). The obtained laminate was tested in the same manner as in Test Example I-1. The results are shown in Table 2.
  • Laminates I-6 to I-7 were prepared in the same manner as in Test Example I-1 except that the transparent layer composition 1 was replaced with the transparent layer compositions 2 to 3 (fine layers in the colored layer). Visual unevenness height difference 0.2 mm). The obtained laminate was tested in the same manner as in Test Example I-1. The results are shown in Table 2.
  • the colored layer composition I-5 was applied with a coater so that the dry thickness would be 4 mm, and at 60 ° C. for 10 minutes. After drying, it was embossed to form a sandstone-like uneven pattern (3 mm height difference) (microscopic uneven height difference 0.1 mm). Next, the transparent layer composition 1 was spray-coated so that the solid content weight after drying was 5 g / m 2, and then dried at 80 ° C. for 60 minutes to obtain a laminate I-8. The obtained laminate I-8 was tested in the same manner as in Test Example I-1. The results are shown in Table 2.
  • Test Example 9 A laminate I-9 was produced in the same manner as in Test Example I-8 except that the colored layer composition I-5 was replaced with the colored layer composition I-8 (the height difference of the uneven pattern was 3 mm, fine Visual unevenness height difference 0.1 mm). The obtained laminate I-9 was tested in the same manner as in Test Example I-1. The results are shown in Table 2.
  • the colored layer composition 5 is sprayed into a ball shape using wind pressure, and has a dry thickness of 1 to 3 mm (height difference 2 mm). A pattern was formed and dried at 60 ° C. for 60 minutes (microscopic unevenness difference 0.1 mm). Next, the transparent layer composition 1 was spray-coated so that the solid content weight after drying was 5 g / m 2, and then dried at 80 ° C. for 60 minutes to obtain a laminate I-10. The obtained laminate I-10 was tested in the same manner as in Test Example I-1. The results are shown in Table 2.
  • Test Example I-11 A laminate I-11 was produced in the same manner as in Test Example I-10 except that the colored layer composition I-5 was replaced with the colored layer composition I-9 (the height difference of the uneven pattern was 2 mm, fine Visual unevenness height difference 0.1 mm). The obtained laminate I-11 was tested in the same manner as in Test Example I-1. The results are shown in Table 2.
  • Test Example I-12 A laminate I-12 was produced in the same manner as in Test Example I-10 except that the composition 1 for the transparent layer was replaced with the composition 4 for the transparent layer (the height difference of the uneven pattern was 2 mm, the microscopic unevenness was Height difference 0.1 mm). The obtained laminate I-12 was tested in the same manner as in Test Example I-1. The results are shown in Table 2.
  • Test Example I-14 On the base layer (glass nonwoven fabric: thickness 0.4 mm, basis weight 50 g / m 2 ), the colored layer composition I-1 was applied with a coater so that the dry thickness was 2 mm, and the temperature was 60 ° C. for 60 minutes. After drying, it was further dried at 80 ° C. for 60 minutes to obtain a laminate I-14 (microscopic difference in unevenness in the colored layer: 0.2 mm). The obtained laminate I-14 was tested in the same manner as in Test Example I-1. The results are shown in Table 2.
  • Test Example I-15 A laminate I-15 was produced in the same manner as in Test Example I-1 except that the transparent layer composition 1 was replaced with the transparent layer composition 5 (microscopic height difference of the unevenness in the colored layer was 0. 0). 2 mm). The obtained laminate I-15 was tested in the same manner as in Test Example I-1. The results are shown in Table 2.
  • Test Example I-16 The above laminate I-10 and laminate I-11 were exposed for 1200 hours in an accelerated weather resistance tester, and then the same test as in Test Example I-1 was performed. As a result, the laminate I-10 after exposure was evaluated as “B”, and the laminate I-11 after exposure was evaluated as “A”.
  • the colored layer compositions II-1 to II-10 were produced by mixing and stirring the respective raw materials by a conventional method. The following were used as raw materials.
  • the colored particles 1 to 9 were used as the colored particles.
  • Synthetic resin emulsion 1 Acrylic resin emulsion (methyl methacrylate-cyclohexyl methacrylate- (2-ethylhexyl acrylate) -methacrylic acid copolymer, pH 8.7, solid content 50% by weight, glass transition temperature 15 ° C., minimum film-forming temperature 19 °C)
  • Synthetic resin emulsion 2 Acrylic resin emulsion (methyl methacrylate- (n-butyl acrylate)-(2-ethylhexyl acrylate)-( ⁇ -methacryloyloxypropyltrimethoxysilane) -methacrylic acid copolymer, pH 8.9, solid content 50% by weight, glass transition temperature 23 ° C, minimum film-forming temperature 25 ° C)
  • Water-dispersible silica 1 silica sol (pH 7.6, solid content 20% by weight, average primary particle size 27 nm)
  • Water-dispersible silica 2 silica sol (pH 9.3, solid content
  • colored particles (A1) having an average particle size of 22 ⁇ m or more and less than 150 ⁇ m are 40% by weight, and colored particles (A2) having an average particle size of 150 ⁇ m or more and less than 212 ⁇ m are 30% by weight.
  • the colored particles (A3) having an average particle diameter of 212 ⁇ m or more and less than 600 ⁇ m were 30% by weight.
  • (A1) was 45% by weight, (A2) was 31% by weight, and (A3) was 24% by weight.
  • (A1) was 52% by weight
  • (A3) was 26% by weight.
  • the colored layer compositions II-6, II-9 and II-10 were the same as the colored layer composition II-5.
  • the laminate obtained by the above-described method was immersed in a contaminant suspension (concentration: 1% by weight) for 2 hours, pulled up and allowed to stand for 24 hours in a standard state, and then washed and dried.
  • the laminated body subjected to the above treatment was irradiated with an infrared lamp from a distance of 50 cm, and the back surface temperature of the test body when the temperature rise reached equilibrium was measured to evaluate the temperature rise inhibitory property.
  • the evaluation was “A” when the temperature was lower than 55.0 ° C., and “A ′” when the temperature was higher than 55.0 ° C. and lower than 57.5 ° C. “B” for what was 60.0 ° C. or more and less than 62.5 ° C., “C” for what was 62.5 ° C. or more and less than 65.0 ° C., 65.0 What was more than degree C was set to "C '".
  • Laminates II-2 to II-5 were prepared in the same manner as in Test Example 1 except that the colored layer composition II-1 was replaced with the colored layer compositions 2 to 5 (fine layers in the colored layer). Visual unevenness height difference 0.2 mm). The obtained laminate was tested in the same manner as in Test Example II-1. The results are shown in Table 4.
  • Test Example II-6 The colored layer composition II-5 was applied onto the base layer A with a coater so that the dry thickness was 4 mm, dried at 60 ° C. for 10 minutes, and then embossed to give a sandstone-like uneven pattern on the surface. Thus, a laminate II-6 was produced. (3 mm height difference of uneven pattern, 0.1 mm height difference of microscopic unevenness in the colored layer) The obtained laminate II-6 was tested in the same manner as in Test Example II-1. The results are shown in Table 4.
  • Test Example II-7 A laminate II-7 was produced in the same manner as in Test Example II-6 except that the colored layer composition II-5 was replaced with the colored layer composition II-6 (the height difference of the uneven pattern was 3 mm, fine Visual unevenness height difference 0.1 mm). The obtained laminate II-7 was tested in the same manner as in Test Example II-1. The results are shown in Table 4.
  • Test Example II-8 A laminate II-8 was produced in the same manner as in Test Example II-6 except that the colored layer composition II-5 was replaced with the colored layer composition II-9 (the height difference of the concavo-convex pattern was 3 mm, Visual unevenness height difference 0.1 mm). The same test as in Test Example 1 was performed on the obtained laminate II-8. The results are shown in Table 4.
  • Test Example II-9 The colored layer composition II-5 is sprayed onto the base layer A in a ball shape using wind pressure to form a concavo-convex pattern having a dry thickness of 1 to 3 mm (height difference of 2 mm) and dried at 60 ° C. for 60 minutes. Then, a laminate II-9 was produced (microscopic unevenness difference 0.1 mm). The obtained laminate II-9 was tested in the same manner as in Test Example II-1. The results are shown in Table 4.
  • Test Example II-11 A laminate II-11 was produced in the same manner as in Test Example II-1, except that the colored layer composition II-1 was replaced with the colored layer composition II-10. (The difference in level of microscopic unevenness in the colored layer is 0.2 mm). The obtained laminate II-11 was tested in the same manner as in Test Example II-1. The results are shown in Table 4.

Abstract

The present invention obtains a laminate body that has superior aesthetics and can effectively suppress a temperature rise during solar light irradiation. The laminate body laminates a decorative layer and a base layer, and is characterized by the decorative layer containing colored particles and silica having an average primary particle size of 1-200 nm, and the colored particles being the result of adhering a metal oxide to the surface of inorganic particles.

Description

積層体Laminated body
 本発明は、新規な積層体に関する。本発明積層体は、例えば、建築物の外壁面等に適用する建材として使用できる。 The present invention relates to a novel laminate. The laminate of the present invention can be used as, for example, a building material applied to an outer wall surface of a building.
 建築物外装等に用いる建材には、景観上の観点から美観性が求められている。近年、このような建材としては、例えば天然石をイメージしたもの等が注目されており、比較的厚みがあり、様々な凹凸パターンによって重厚感が付与されたもの等も採用されている。 Building materials used for building exteriors are required to have aesthetics from a landscape perspective. In recent years, as a building material, for example, an image of natural stone has been attracting attention, and a material having a relatively thick thickness and being given a heavy feeling by various uneven patterns has been adopted.
 一方、近年、都市部においては、コンクリート建造物や冷房等から排出される人工放射熱等によって、都市部独特の気候が作り出されている。特に、夏期の都市部における屋外の温度上昇は著しく、ヒートアイランド現象と呼ばれる問題を引き起こしている。このような問題に対して、建築物外装面の温度上昇を抑制するために種々の材料が提案されている。 On the other hand, in recent years, in urban areas, a climate unique to urban areas has been created by artificial radiant heat discharged from concrete buildings and cooling. In particular, the outdoor temperature rise in urban areas in summer is significant, causing a problem called the heat island phenomenon. For such problems, various materials have been proposed in order to suppress the temperature rise of the building exterior surface.
 このような背景の下、例えば特許文献1では、遮熱骨材を含有する塗材が基材上に塗布された材料が提案されている。この材料では、骨材の表面に熱反射顔料を付着させた遮熱骨材が採用されており、熱反射顔料が近赤外線反射作用を発揮することよって、温度低減効果が奏される。 Under such a background, for example, Patent Document 1 proposes a material in which a coating material containing a heat shielding aggregate is applied on a base material. In this material, a heat shielding aggregate in which a heat reflecting pigment is adhered to the surface of the aggregate is adopted, and the temperature reducing effect is exerted by the heat reflecting pigment exhibiting a near-infrared reflecting action.
特開2007-217586号公報JP 2007-217586 A
 しかし、特許文献1記載の材料の表面は、骨材に由来する微細な凹凸形状を有するものであり、この凹部には汚染物質が付着しやすい。特に都市部においては、自動車等からの排出ガスにより、大気中に油性の汚染物質が浮遊しているため、汚染が進行しやすい状況にある。このような汚染物質は、美観性低下を引き起こすだけでなく、太陽光中の赤外線の吸収能が非常に高いため、蓄熱場として作用し、温度上昇を助長するおそれがある。さらに、このような汚染物質に起因する過度の温度上昇は、材料劣化等の原因となるおそれもある。 However, the surface of the material described in Patent Document 1 has a fine uneven shape derived from the aggregate, and contaminants are likely to adhere to the recess. Especially in urban areas, pollution is likely to proceed because oily pollutants are floating in the atmosphere due to exhaust gases from automobiles and the like. Such pollutants not only cause a decrease in aesthetics, but also have a very high ability to absorb infrared rays in sunlight, so that they act as a heat storage field and may promote a temperature rise. Furthermore, an excessive temperature rise caused by such contaminants may cause material deterioration and the like.
 本発明は、このような問題点に鑑みなされたものであり、優れた美観性を有すると共に、太陽光照射時の温度上昇を効果的に抑制し、それを維持することができる積層体を得ることを目的とするものである。 This invention is made | formed in view of such a problem, and while obtaining the outstanding aesthetics, the temperature rise at the time of sunlight irradiation is suppressed effectively, and the laminated body which can maintain it is obtained. It is for the purpose.
 本発明者は、上記目的を達成するため鋭意検討を行った結果、装飾層と基層が積層された積層体であって、前記装飾層が、特定の着色粒子、及び、特定の平均粒子径を有するシリカを含有する積層体に想到し、本発明を完成させるに至った。 As a result of intensive studies to achieve the above object, the inventor is a laminate in which a decoration layer and a base layer are laminated, and the decoration layer has a specific colored particle and a specific average particle diameter. The present inventors have conceived of a laminate containing silica and have completed the present invention.
 すなわち、本発明の積層体は、装飾層と基層が積層された積層体であって、前記装飾層が、着色粒子、及び、平均一次粒子径が1nm~200nmのシリカを含有し、前記着色粒子が、無機質粒子の表面に、金属酸化物を付着させたものであることを特徴とする。 That is, the laminate of the present invention is a laminate in which a decoration layer and a base layer are laminated, wherein the decoration layer contains colored particles and silica having an average primary particle size of 1 nm to 200 nm, and the colored particles Is characterized in that a metal oxide is adhered to the surface of the inorganic particles.
 本発明の積層体は、前記装飾層が、着色層の単独層、又は、着色層の上に透明層が積層された層であり、前記着色層が、合成樹脂、及び、前記着色粒子を含有し、前記透明層が、合成樹脂を含有することが好ましい。 In the laminate of the present invention, the decorative layer is a single layer of a colored layer, or a layer in which a transparent layer is laminated on the colored layer, and the colored layer contains a synthetic resin and the colored particles. And it is preferable that the said transparent layer contains a synthetic resin.
 本発明の積層体は、前記着色層が、前記着色粒子100重量部に対して、前記合成樹脂を固形分重量比率で3~50重量部含有することが好ましい。 In the laminate of the present invention, it is preferable that the colored layer contains 3 to 50 parts by weight of the synthetic resin in a solid weight ratio with respect to 100 parts by weight of the colored particles.
 本発明の積層体は、前記着色層の単独層が、前記着色粒子100重量部に対して、前記シリカを0.003~50重量部含有することが好ましい。 In the laminate of the present invention, it is preferable that the single layer of the colored layer contains 0.003 to 50 parts by weight of the silica with respect to 100 parts by weight of the colored particles.
 本発明の積層体は、前記着色層の表面が、前記着色粒子に由来する微視的な凹凸形状を有していることが好ましい。 In the laminate of the present invention, the surface of the colored layer preferably has a microscopic uneven shape derived from the colored particles.
 本発明の積層体は、前記着色層の表面が、更に、巨視的な凹凸模様を有していることが好ましい。 In the laminate of the present invention, it is preferable that the surface of the colored layer further has a macroscopic uneven pattern.
 本発明の積層体は、前記透明層が、前記シリカ100重量部に対して、前記合成樹脂を固形分重量比率で5~500重量部含有することが好ましい。 In the laminate of the present invention, the transparent layer preferably contains 5 to 500 parts by weight of the synthetic resin in a solid weight ratio with respect to 100 parts by weight of the silica.
 本発明の施工方法は、前記積層体を、接着剤を介して、基材に貼着することが好ましい。 In the construction method of the present invention, it is preferable that the laminate is attached to a base material via an adhesive.
 より具体的には、本発明の積層体は、下記の特徴を有するものである。 More specifically, the laminate of the present invention has the following characteristics.
 本発明の積層体は、基層の上に着色層が積層された積層体であって、前記着色層は、着色粒子100重量部に対し、合成樹脂エマルションを固形分重量比率で3~50重量部、平均一次粒子径1~200nmの水分散性シリカを固形分重量比率で0.003~50重量部含み、その層の表面が前記着色粒子に由来する微視的な凹凸形状を有しており、前記着色粒子は、無機質粒子の表面に金属酸化物が付着してなるものであることを特徴とする。 The laminate of the present invention is a laminate in which a colored layer is laminated on a base layer, and the colored layer comprises 3 to 50 parts by weight of a synthetic resin emulsion in a solid content weight ratio with respect to 100 parts by weight of colored particles. In addition, 0.003 to 50 parts by weight of water-dispersible silica having an average primary particle size of 1 to 200 nm in solid weight ratio, and the surface of the layer has a microscopic uneven shape derived from the colored particles. The colored particles are characterized in that metal oxides adhere to the surfaces of the inorganic particles.
 本発明の積層体は、基層の上に着色層が積層された積層体であって、前記着色層は、着色粒子100重量部に対し、合成樹脂エマルションを固形分重量比率で3~50重量部、平均一次粒子径1~200nmの水分散性シリカを固形分重量比率で0.003~50重量部含み、その層の表面が前記着色粒子に由来する微視的な凹凸形状を有し、且つ巨視的な凹凸模様を有しており、前記着色粒子は、無機質粒子の表面に金属酸化物が付着してなるものであることを特徴とする。 The laminate of the present invention is a laminate in which a colored layer is laminated on a base layer, and the colored layer comprises 3 to 50 parts by weight of a synthetic resin emulsion in a solid content weight ratio with respect to 100 parts by weight of colored particles. And 0.003 to 50 parts by weight of water-dispersible silica having an average primary particle size of 1 to 200 nm in terms of solid content, and the surface of the layer has a microscopic uneven shape derived from the colored particles, and It has a macroscopic concavo-convex pattern, and the colored particles are formed by adhering a metal oxide to the surface of inorganic particles.
 また、本発明の積層体は、着色層の上に透明層が積層された積層体であって、前記着色層は、着色粒子100重量部に対し、合成樹脂を固形分重量比率で3~50重量部含み、その層の表面が前記着色粒子に由来する微視的な凹凸形状を有しており、前記着色粒子は、無機質粒子の表面に金属酸化物が付着してなるものであり、前記透明層は、平均一次粒子径1~200nmのシリカ100重量部に対し、合成樹脂を固形分重量比率で5~500重量部含むことを特徴とする。 Further, the laminate of the present invention is a laminate in which a transparent layer is laminated on a colored layer, and the colored layer has a synthetic resin in a solid content weight ratio of 3 to 50 with respect to 100 parts by weight of the colored particles. Including parts by weight, the surface of the layer has a microscopic uneven shape derived from the colored particles, the colored particles are formed by attaching a metal oxide to the surface of the inorganic particles, The transparent layer is characterized by containing 5 to 500 parts by weight of a synthetic resin in a solid weight ratio with respect to 100 parts by weight of silica having an average primary particle diameter of 1 to 200 nm.
 本発明の積層体は、着色層の上に透明層が積層された積層体であって、前記着色層は、着色粒子100重量部に対し、合成樹脂を固形分重量比率で3~50重量部含み、その層の表面が前記着色粒子に由来する微視的な凹凸形状を有し、且つ巨視的な凹凸模様を有しており、前記着色粒子は、無機質粒子の表面に、金属酸化物が付着してなるものであり、前記透明層は、平均一次粒子径1~200nmのシリカ100重量部に対し、合成樹脂を固形分重量比率で5~500重量部含むことを特徴とする。 The laminate of the present invention is a laminate in which a transparent layer is laminated on a colored layer, and the colored layer contains 3 to 50 parts by weight of a synthetic resin in a solid weight ratio with respect to 100 parts by weight of the colored particles. The surface of the layer has a microscopic uneven shape derived from the colored particles, and has a macroscopic uneven pattern, and the colored particles have a metal oxide on the surface of the inorganic particles. The transparent layer is characterized by containing 5 to 500 parts by weight of a synthetic resin in a solid weight ratio with respect to 100 parts by weight of silica having an average primary particle diameter of 1 to 200 nm.
 本発明の積層体は、基層の上に特定の着色粒子及び特定のシリカを含む着色層が積層されたものであり、着色層の色彩によって、美観性が付与される。さらに、着色層の赤外線反射性、汚染防止性等の相乗作用によって、太陽光照射時の温度上昇が効果的に抑制される。さらに、着色層の汚染防止作用によって、着色層表面は、着色層の色彩等に基づく美観性が長期にわたり保持され、汚染物質の付着に起因する温度上昇も長期間回避できる。 The laminate of the present invention is obtained by laminating a colored layer containing specific colored particles and specific silica on a base layer, and aesthetics are imparted by the color of the colored layer. Furthermore, the temperature rise at the time of sunlight irradiation is effectively suppressed by synergistic actions such as infrared reflectivity and contamination prevention of the colored layer. Furthermore, the anti-contamination action of the colored layer keeps the surface of the colored layer aesthetics based on the color of the colored layer for a long period of time, and can prevent a temperature increase due to the adhesion of contaminants for a long period of time.
 また、本発明の積層体は、特定の着色粒子を含む着色層の上に、特定のシリカを含む透明層を有するものである。本発明では、着色層の色彩によって、美観性が付与される。さらに、着色層の赤外線反射性、透明層の汚染防止性等の相乗作用によって、太陽光照射時の温度上昇が効果的に抑制される。このような作用に加え、本発明では着色層の赤外線反射作用により、透明層の温度上昇も抑えられる。もし透明層が過度に温度上昇すると、透明層に含まれる合成樹脂の軟化によって本来の汚染防止作用が発揮されなかったり、耐久性低下によって汚染防止作用が早期に損なわれたりするおそれがある。これに対し、本発明では、着色層の作用によって、透明層の温度上昇が抑制され、十分な汚染防止効果が長期にわたり発揮される。これにより、着色層の色彩等に基づく美観性が長期にわたり保持され、汚染物質の付着に起因する温度上昇も長期間回避できる。 The laminate of the present invention has a transparent layer containing specific silica on a colored layer containing specific colored particles. In the present invention, aesthetics are imparted by the color of the colored layer. Furthermore, the temperature rise at the time of sunlight irradiation is effectively suppressed by synergistic actions such as the infrared reflectivity of the colored layer and the anti-contamination property of the transparent layer. In addition to such an action, in the present invention, an increase in the temperature of the transparent layer can be suppressed by the infrared reflecting action of the colored layer. If the temperature of the transparent layer rises excessively, the inherent anti-contamination action may not be exhibited due to the softening of the synthetic resin contained in the transparent layer, or the anti-contamination action may be impaired early due to a decrease in durability. On the other hand, in this invention, the temperature rise of a transparent layer is suppressed by the effect | action of a colored layer, and sufficient pollution prevention effect is exhibited over a long period of time. Thereby, the aesthetics based on the color etc. of a colored layer are maintained over a long period of time, and the temperature rise resulting from adhesion of a contaminant can also be avoided for a long period of time.
 以下、本発明を実施するための形態について、以下に説明する。 Hereinafter, modes for carrying out the present invention will be described below.
 本発明の積層体は、装飾層と基層が積層された積層体であって、前記装飾層が、着色粒子、及び、平均一次粒子径が1nm~200nmのシリカを含有し、前記着色粒子が、無機質粒子の表面に、金属酸化物を付着させたものであることを特徴とする。 The laminate of the present invention is a laminate in which a decoration layer and a base layer are laminated, wherein the decoration layer contains colored particles and silica having an average primary particle diameter of 1 nm to 200 nm, and the colored particles are It is characterized in that a metal oxide is adhered to the surface of the inorganic particles.
 また、本発明の積層体は、前記装飾層が、着色層の単独層、又は、着色層の上に透明層が積層された層であり、前記着色層が、合成樹脂、及び、前記着色粒子を含有し、前記透明層が、合成樹脂を含有することが好ましい。特に、装飾層が着色層の単独層の場合、着色層が、合成樹脂、着色粒子、及び、平均一次粒子径が1nm~200nmのシリカを含有することが好ましく、装飾層が着色層の上に透明層が積層された層である場合、着色層が、合成樹脂、及び、着色粒子を含有し、透明層が、合成樹脂、及び、平均一次粒子径が1nm~200nmのシリカを含有することが好ましい。 In the laminate of the present invention, the decorative layer is a single layer of a colored layer or a layer in which a transparent layer is laminated on the colored layer, and the colored layer is a synthetic resin and the colored particles. It is preferable that the transparent layer contains a synthetic resin. In particular, when the decorative layer is a single layer of a colored layer, the colored layer preferably contains a synthetic resin, colored particles, and silica having an average primary particle diameter of 1 nm to 200 nm, and the decorative layer is on the colored layer. When the transparent layer is a laminated layer, the colored layer may contain a synthetic resin and colored particles, and the transparent layer may contain a synthetic resin and silica having an average primary particle size of 1 nm to 200 nm. preferable.
 本発明における前記装飾層は、特定の着色粒子を含有することにより、積層体に意匠性や赤外線反射防止性を付与することができ、更に、特定のシリカを含有することにより、汚染防止性を付与することができ、好ましい態様となる。 The decorative layer in the present invention can impart design properties and infrared antireflection properties to the laminate by containing specific colored particles, and further, by containing specific silica, it has antifouling properties. It can be imparted and is a preferred embodiment.
 本発明における(A)着色粒子(以下「(A)成分」ともいう)は、(a1)無機質粒子(以下「(a1)成分」ともいう)の表面に、(a2)金属酸化物(以下「(a2)成分」ともいう)が付着してなるものである。この(A)成分は、平均粒子径の小さい一般的な着色顔料等を使用した場合と異なり、(A)成分の小点が多彩模様として視認され、優れた色調や質感を付与するものである。また(A)成分は、着色層表面に微視的な凹凸を形成し、立体的な意匠の付与にも寄与するものである。 In the present invention, (A) colored particles (hereinafter also referred to as “component (A)”) are formed on the surface of (a1) inorganic particles (hereinafter also referred to as “component (a1)”), and (a2) metal oxide (hereinafter referred to as “component”). (Also referred to as “component (a2)”). The component (A) is different from the case of using a general coloring pigment having a small average particle diameter, and the small dot of the component (A) is visually recognized as a colorful pattern and imparts excellent color tone and texture. . Moreover, (A) component forms microscopic unevenness | corrugation in the colored layer surface, and contributes also to provision of a three-dimensional design.
 このような(A)成分を構成する(a1)成分としては、その材質が無機質であれば特に限定されず、天然品、人工品のいずれも使用することができる。具体的には、例えば、マイカ、カオリン、クレー、陶土、チャイナクレー、タルク、水酸化アルミニウム、水酸化マグネシウム、炭酸カルシウム、貝殻、バライト粉、大理石、御影石、蛇紋岩、花崗岩、蛍石、寒水石、長石、珪石、珪砂等の粉砕物、陶磁器粉砕物、セラミック粉砕物、ガラスビーズ、ガラス粉砕物、金属類等が挙げられる。 The component (a1) constituting the component (A) is not particularly limited as long as the material is inorganic, and both natural products and artificial products can be used. Specifically, for example, mica, kaolin, clay, china clay, china clay, talc, aluminum hydroxide, magnesium hydroxide, calcium carbonate, shells, barite powder, marble, granite, serpentine, granite, fluorite, cold water stone , Pulverized materials such as feldspar, silica stone, and silica sand, ceramic pulverized materials, ceramic pulverized materials, glass beads, glass pulverized materials, and metals.
 上記(a1)成分の表面に付着してなる(a2)成分は、(a1)成分の表面を着色するものである。(a2)成分としては、例えば、スカンジウム、チタン、バナジウム、クロム、マンガン、鉄、コバルト、ニッケル、銅等の遷移金属元素;ホロミウム、プラセオジウム、ネオジウム、エルビウム等の希土類元素;金、白金、銀、パラジウム、ロジウム等の貴金属元素;から選ばれる少なくとも1種の金属元素を含む金属酸化物、あるいはこれらの金属酸化物の複合酸化物が使用できる。複合酸化物としては、上記金属酸化物から選ばれる少なくとも1種と、ケイ素、アルミニウム、ジルコニウム、亜鉛、鉛、アンチモン及びスズ等の金属酸化物;マグネシウム、カルシウム、ストロンチウム、及びバリウム等のアルカリ土類金属酸化物;ホウ素、リン等の無機酸化物;から選ばれる少なくとも1種の酸化物との複合酸化物が挙げられる。 The component (a2) attached to the surface of the component (a1) is for coloring the surface of the component (a1). Examples of the component (a2) include transition metal elements such as scandium, titanium, vanadium, chromium, manganese, iron, cobalt, nickel, and copper; rare earth elements such as holmium, praseodymium, neodymium, and erbium; gold, platinum, silver, A metal oxide containing at least one metal element selected from noble metal elements such as palladium and rhodium, or a composite oxide of these metal oxides can be used. The composite oxide includes at least one selected from the above metal oxides and metal oxides such as silicon, aluminum, zirconium, zinc, lead, antimony and tin; alkaline earths such as magnesium, calcium, strontium and barium Examples thereof include composite oxides with at least one oxide selected from metal oxides; inorganic oxides such as boron and phosphorus.
 上記(a2)成分を有することによって、(A)成分は美観性に優れた色調を長期にわたり維持することができ、優れた赤外線反射作用を発揮することもできる。 By having the component (a2), the component (A) can maintain a color tone with excellent aesthetics over a long period of time, and can also exhibit an excellent infrared reflection effect.
 本発明の(A)成分は、上記(a1)成分の表面に、上記(a2)成分が付着されていればよい。このとき、上記(a1)成分と上記(a2)成分が直接付着したものであっても、バインダー成分を介して付着されたものであってもよい。バインダー成分としては、有機系、無機系、有機‐無機複合系等、公知のものが使用できる。本発明では特に、ケイ酸塩、アルミニウム塩、リン酸塩等から選ばれる1種以上を含む無機系バインダーが好ましい。 The component (A) of the present invention is not limited as long as the component (a2) is attached to the surface of the component (a1). At this time, the component (a1) and the component (a2) may be directly attached or may be attached via a binder component. As the binder component, known ones such as organic, inorganic and organic-inorganic composites can be used. In the present invention, an inorganic binder containing at least one selected from silicate, aluminum salt, phosphate and the like is particularly preferable.
 (A)成分は、平均粒子径22~600μmの着色粒子を含むことが好ましい。特に本発明では、(A)成分中に、平均粒子径22μm以上150μm未満の着色粒子(A1)が10重量%以上含まれることが好ましい。(A)成分中の上記着色粒子(A1)の比率は、より好ましくは10~80重量%、さらに好ましくは20~70重量%、最も好ましくは30~60重量%である。
 また、(A)成分中に、平均粒子径150μm以上212μm未満の着色粒子(A2)が10~45重量%含まれることが好ましい。(A)成分中の上記着色粒子(A2)の比率は、より好ましくは15~40重量%、さらに好ましくは20~35重量%である。
 さらに、(A)成分中に、平均粒子径212μm以上600μm未満の着色粒子(A3)が10~45重量%含まれることが好ましい。(A)成分中の上記着色粒子(A3)の比率は、より好ましくは15~40重量%、さらに好ましくは20~35重量%である。
The component (A) preferably contains colored particles having an average particle size of 22 to 600 μm. Particularly in the present invention, the component (A) preferably contains 10% by weight or more of colored particles (A1) having an average particle size of 22 μm or more and less than 150 μm. The ratio of the colored particles (A1) in the component (A) is more preferably 10 to 80% by weight, still more preferably 20 to 70% by weight, and most preferably 30 to 60% by weight.
The component (A) preferably contains 10 to 45% by weight of colored particles (A2) having an average particle diameter of 150 μm or more and less than 212 μm. The ratio of the colored particles (A2) in the component (A) is more preferably 15 to 40% by weight, still more preferably 20 to 35% by weight.
Further, the component (A) preferably contains 10 to 45% by weight of colored particles (A3) having an average particle diameter of 212 μm or more and less than 600 μm. The ratio of the colored particles (A3) in the component (A) is more preferably 15 to 40% by weight, still more preferably 20 to 35% by weight.
 このような粒度分布を有する(A)成分は、平均粒子径の異なる少なくとも2種以上、好ましくは3種以上の着色粒子を組み合せることによって得ることができる。好適な態様としては、平均粒子径53μm以上125μm未満の着色粒子と、平均粒子径125μm以上500μm未満の着色粒子との組み合わせが挙げられる。より好適な態様としては、平均粒子径53μm以上125μm未満の着色粒子と、平均粒子径125μm以上212μm未満の着色粒子と、平均粒子径212μm以上500μm未満の着色粒子との組み合わせが挙げられる。なお(A)成分の平均粒子径は、JIS Z8801-1:2000に規定される金属製網ふるいを用いてふるい分けを行い、その重量分布の平均値を算出することによって得られる値である。 The component (A) having such a particle size distribution can be obtained by combining at least two kinds, preferably three or more kinds of colored particles having different average particle diameters. A preferred embodiment includes a combination of colored particles having an average particle size of 53 μm or more and less than 125 μm and colored particles having an average particle size of 125 μm or more and less than 500 μm. As a more preferred embodiment, a combination of colored particles having an average particle diameter of 53 μm or more and less than 125 μm, colored particles having an average particle diameter of 125 μm or more and less than 212 μm, and colored particles having an average particle diameter of 212 μm or more and less than 500 μm can be mentioned. The average particle diameter of the component (A) is a value obtained by sieving using a metal mesh sieve specified in JIS Z8801-1: 2000 and calculating the average value of the weight distribution.
 本発明では、上述のような(A)成分の粒度構成によって、美観性を一層高めることができ、さらに、積層体の温度上昇抑制、劣化防止(膨れ等の防止)等の点でも有利である。この作用機構は明確ではないが、着色層において(A)成分が密に凝集し、(A)成分同士の間隙が減少した態様となり、その結果以下のような作用が生じるものと推定される。
・着色層の表面付近における光の拡散反射作用が高まる。
・着色層表面における凹凸の程度が緩和され、蓄熱源となる汚染物質が一層付着し難くなる。
・(A)成分の熱伝導性によって、着色層の熱拡散作用が高まり、局所的な温度上昇が抑制される。
In the present invention, the aesthetics can be further enhanced by the particle size constitution of the component (A) as described above, and further advantageous in terms of suppressing temperature rise of the laminate, preventing deterioration (preventing swelling, etc.) and the like. . Although the mechanism of this action is not clear, it is presumed that the (A) component is densely aggregated in the colored layer and the gap between the (A) components is reduced, resulting in the following actions.
-The light diffuse reflection effect near the surface of the colored layer is enhanced.
-The degree of unevenness on the surface of the colored layer is alleviated, and contaminants serving as a heat storage source are more difficult to adhere.
-The thermal diffusion effect of the colored layer is increased by the thermal conductivity of the component (A), and the local temperature rise is suppressed.
 着色層における(B)合成樹脂(以下、「(B)成分」ともいう)は、上記(A)成分を固定化する役割を担う。 (B) Synthetic resin (hereinafter also referred to as “component (B)”) in the colored layer plays a role of immobilizing the component (A).
 このような(B)成分としては、例えば、アクリル樹脂、シリコーン樹脂、アクリルシリコーン樹脂、フッ素樹脂、酢酸ビニル樹脂、アクリル・酢酸ビニル樹脂、塩化ビニル樹脂、ウレタン樹脂、アクリルウレタン樹脂、エポキシ樹脂、アルキッド樹脂、ポリビニルアルコール樹脂、ポリエステル樹脂、エチレン樹脂、ポリビニルアルコール、セルロース及びその誘導体等が挙げられる。(B)成分の形態としては、水分散型(合成樹脂エマルション)、水可溶型、非水分散型、溶剤可溶型、無溶剤型等が挙げられ、これらは1液型、2液型等のいずれであってもよい。 Examples of such component (B) include acrylic resin, silicone resin, acrylic silicone resin, fluorine resin, vinyl acetate resin, acrylic / vinyl acetate resin, vinyl chloride resin, urethane resin, acrylic urethane resin, epoxy resin, and alkyd. Examples include resins, polyvinyl alcohol resins, polyester resins, ethylene resins, polyvinyl alcohol, cellulose, and derivatives thereof. Examples of the form of component (B) include water-dispersed types (synthetic resin emulsions), water-soluble types, non-water-dispersed types, solvent-soluble types, and non-solvent types. Any of these may be used.
 (B)成分のガラス転移温度は、好ましくは-60℃~60℃、より好ましくは-40℃~30℃、さらに好ましくは-30℃~20℃である。(B)成分のガラス転移温度がこのような範囲の場合、適度な可とう性を付与することが可能となる。また、本発明では(B)成分としてガラス転移温度が比較的低いものを使用しても、透明層の作用により十分な汚染防止効果が得られる。なお、ガラス転移温度はFoxの計算式により求められる値である。 The glass transition temperature of the component (B) is preferably −60 ° C. to 60 ° C., more preferably −40 ° C. to 30 ° C., and further preferably −30 ° C. to 20 ° C. When the glass transition temperature of the component (B) is in such a range, it is possible to impart moderate flexibility. In the present invention, even if a component having a relatively low glass transition temperature is used as the component (B), a sufficient anti-contamination effect can be obtained by the action of the transparent layer. The glass transition temperature is a value determined by the Fox formula.
 (B)成分の比率は、固形分換算で、(A)成分100重量部に対し、通常3重量部以上50重量部以下、好ましくは4重量部以上30重量部以下、より好ましくは5重量部以上20重量部未満、さらに好ましくは6重量部以上19重量部以下である。このような比率であれば、(A)成分の質感を活かした意匠性が付与され、さらには温度上昇が効果的に抑制できる。また、着色層が十分な水蒸気透過性を有するため、着色層の膨れ等も防止できる。 The ratio of the component (B) is usually 3 parts by weight or more and 50 parts by weight or less, preferably 4 parts by weight or more and 30 parts by weight or less, more preferably 5 parts by weight with respect to 100 parts by weight of the component (A) in terms of solid content. More than 20 parts by weight, more preferably 6 parts by weight or more and 19 parts by weight or less. If it is such a ratio, the design property which utilized the texture of (A) component will be provided, and also a temperature rise can be suppressed effectively. Further, since the colored layer has sufficient water vapor permeability, swelling of the colored layer can be prevented.
 また、着色層における(B)合成樹脂(以下、「(B)成分」ともいう)は、上記(A)成分を固定化する役割を担う。本発明では特に、(B)成分として、合成樹脂エマルションを用いることが好ましい。このような(B)成分としては、例えば、各種重合性モノマーを共重合することにより得ることができる。(B)成分を構成する重合性モノマー成分としては、例えば、メチル(メタ)アクリレート、エチル(メタ)アクリレート、イソプロピル(メタ)アクリレート、n-ブチル(メタ)アクリレート、イソブチル(メタ)アクリレート、n-アミル(メタ)アクリレート、イソアミル(メタ)アクリレート、n-ヘキシル(メタ)アクリレート、2-エチルヘキシル(メタ)アクリレート、オクチル(メタ)アクリレート、デシル(メタ)アクリレート、ドデシル(メタ)アクリレート、オクタデシル(メタ)アクリレート、シクロヘキシル(メタ)アクリレート、フェニル(メタ)アクリレート、ベンジル(メタ)アクリレート等の(メタ)アクリル酸エステル;
アクリル酸、メタクリル酸、クロトン酸、マレイン酸またはそのモノアルキルエステル、イタコン酸またはそのモノアルキルエステル、フマル酸またはそのモノアルキルエステル等のカルボキシル基含有モノマー;
N-メチルアミノエチル(メタ)アクリレート、ジメチルアミノエチル(メタ)アクリレート、ジメチルアミノエチルビニルエーテル、N-(2-ジメチルアミノエチル)アクリルアミド、N-(2-ジメチルアミノエチル)メタクリルアミド等のアミノ基含有モノマー;
ビニルピリジン等のピリジン系モノマー;
2-ヒドロキシエチル(メタ)アクリレート、ヒドロキシプロピル(メタ)アクリレート等の水酸基含有モノマー;
酢酸ビニル、プロピオン酸ビニル等のビニルエステル系モノマー;
アクリロニトリル、メタアクリロニトリル等のニトリル基含有モノマー;
スチレン、2-メチルスチレン、ビニルトルエン、t-ブチルスチレン、クロルスチレン、ビニルアニソール、ビニルナフタレン、ジビニルベンゼン等の芳香族モノマー;
アクリルアミド、メタクリルアミド、マレイン酸アミド、N-メチロール(メタ)アクリルアミド、ジアセトンアクリルアミド等のアミド基含有モノマー;
グリシジル(メタ)アクリレート、ジグリシジル(メタ)アクリレート、アリルグリシジルエーテル等のエポキシ基含有モノマー;
アクロレイン、ダイアセトン(メタ)アクリルアミド、ビニルメチルケトン、ビニルエチルケトン、ビニルブチルケトン等のカルボニル基含有モノマー;
ビニルトリメトキシシラン、ビニルトリエトキシシラン、γ-(メタ)アクリロイルオキシプロピルトリメトキシシラン、γ-(メタ)アクリロイルオキシプロピルトリエトキシシラン、γ-(メタ)アクリロイルオキシプロピルメチルジメトキシシラン等のアルコキシシリル基含有モノマー;
塩化ビニリデン、フッ化ビニリデン等のハロゲン化ビニリデン系モノマー;
その他、エチレン、プロピレン、イソプレン、ブタジエン、ビニルピロリドン、塩化ビニル、ビニルエーテル、ビニルケトン、ビニルアミド、クロロプレン等が挙げられる。これらは1種または2種以上で使用することができる。このうち、重合性モノマーとしてアルコキシシリル基含有モノマーを含む場合は、後述の(D)成分(平均一次粒子径1~200nmのシリカ)との相互作用により塗膜物性向上を図ることができる。
Further, the (B) synthetic resin (hereinafter also referred to as “component (B)”) in the colored layer plays a role of immobilizing the component (A). In the present invention, it is particularly preferable to use a synthetic resin emulsion as the component (B). Such a component (B) can be obtained, for example, by copolymerizing various polymerizable monomers. Examples of the polymerizable monomer component constituting the component (B) include methyl (meth) acrylate, ethyl (meth) acrylate, isopropyl (meth) acrylate, n-butyl (meth) acrylate, isobutyl (meth) acrylate, n- Amyl (meth) acrylate, isoamyl (meth) acrylate, n-hexyl (meth) acrylate, 2-ethylhexyl (meth) acrylate, octyl (meth) acrylate, decyl (meth) acrylate, dodecyl (meth) acrylate, octadecyl (meth) (Meth) acrylic esters such as acrylate, cyclohexyl (meth) acrylate, phenyl (meth) acrylate, benzyl (meth) acrylate;
Carboxyl group-containing monomers such as acrylic acid, methacrylic acid, crotonic acid, maleic acid or its monoalkyl ester, itaconic acid or its monoalkyl ester, fumaric acid or its monoalkyl ester;
Contains amino groups such as N-methylaminoethyl (meth) acrylate, dimethylaminoethyl (meth) acrylate, dimethylaminoethyl vinyl ether, N- (2-dimethylaminoethyl) acrylamide, N- (2-dimethylaminoethyl) methacrylamide monomer;
Pyridine monomers such as vinylpyridine;
Hydroxyl group-containing monomers such as 2-hydroxyethyl (meth) acrylate and hydroxypropyl (meth) acrylate;
Vinyl ester monomers such as vinyl acetate and vinyl propionate;
Nitrile group-containing monomers such as acrylonitrile and methacrylonitrile;
Aromatic monomers such as styrene, 2-methylstyrene, vinyltoluene, t-butylstyrene, chlorostyrene, vinylanisole, vinylnaphthalene, divinylbenzene;
Amide group-containing monomers such as acrylamide, methacrylamide, maleic acid amide, N-methylol (meth) acrylamide, diacetone acrylamide;
Epoxy group-containing monomers such as glycidyl (meth) acrylate, diglycidyl (meth) acrylate, and allyl glycidyl ether;
Carbonyl group-containing monomers such as acrolein, diacetone (meth) acrylamide, vinyl methyl ketone, vinyl ethyl ketone, vinyl butyl ketone;
Alkoxysilyl groups such as vinyltrimethoxysilane, vinyltriethoxysilane, γ- (meth) acryloyloxypropyltrimethoxysilane, γ- (meth) acryloyloxypropyltriethoxysilane, γ- (meth) acryloyloxypropylmethyldimethoxysilane Containing monomers;
Vinylidene halide monomers such as vinylidene chloride and vinylidene fluoride;
Other examples include ethylene, propylene, isoprene, butadiene, vinyl pyrrolidone, vinyl chloride, vinyl ether, vinyl ketone, vinyl amide, and chloroprene. These can be used alone or in combination of two or more. Among these, when an alkoxysilyl group-containing monomer is included as a polymerizable monomer, physical properties of the coating film can be improved by interaction with the component (D) described later (silica having an average primary particle diameter of 1 to 200 nm).
 (B)成分の最低造膜温度は、適宜設定することができるが、通常は80℃以下、好ましくは50℃以下、さらに好ましくは30℃以下である。(B)成分の最低造膜温度がこのような範囲内であれば、耐割れ性等の塗膜物性を確保しつつ、耐汚染性を発揮させることが可能となる。 The minimum film-forming temperature of the component (B) can be appropriately set, but is usually 80 ° C. or lower, preferably 50 ° C. or lower, more preferably 30 ° C. or lower. If the minimum film-forming temperature of (B) component is in such a range, it will become possible to exhibit stain resistance while ensuring the coating film properties such as crack resistance.
 (B)成分の製造方法は、特に限定されないが、例えば、合成樹脂エマルションの製造方法としては、乳化重合、ソープフリー乳化重合、分散重合、フィード乳化重合、フィード分散重合、シード乳化重合、シード分散重合等を採用することができる。 (B) Although the manufacturing method of a component is not specifically limited, For example, as a manufacturing method of a synthetic resin emulsion, emulsion polymerization, soap free emulsion polymerization, dispersion polymerization, feed emulsion polymerization, feed dispersion polymerization, seed emulsion polymerization, seed dispersion | distribution Polymerization or the like can be employed.
 (B)成分の平均粒子径は、通常0.05~0.3μm程度である。(B)成分全量中の固形分比率は、特に限定されないが、通常10~60重量%程度である。 The average particle size of the component (B) is usually about 0.05 to 0.3 μm. The solid content ratio in the total amount of component (B) is not particularly limited, but is usually about 10 to 60% by weight.
 本発明では、(B)成分が合成樹脂エマルションの場合、架橋反応型合成樹脂エマルション、コアシェル型合成樹脂エマルション等を使用することもできる。また、2種以上の合成樹脂エマルションを併用することもできる。このうち、架橋反応型合成樹脂エマルションにおける架橋反応としては、例えばカルボキシル基と金属イオン、カルボキシル基とカルボジイミド基、カルボキシル基とエポキシ基、カルボキシル基とアジリジン基、カルボキシル基とオキサゾリン基、水酸基とイソシアネート基、カルボニル基とヒドラジド基、エポキシ基とヒドラジド基、エポキシ基とアミノ基、加水分解性シリル基どうし等の組み合わせが挙げられる。このうち好適な架橋反応としては、カルボキシル基とエポキシ基、カルボキシル基とオキサゾリン基、カルボニル基とヒドラジド基、エポキシ基とヒドラジド基、加水分解性シリル基どうし等が挙げられる。 In the present invention, when the component (B) is a synthetic resin emulsion, a crosslinking reaction type synthetic resin emulsion, a core-shell type synthetic resin emulsion, or the like can also be used. Two or more synthetic resin emulsions can be used in combination. Among these, as the crosslinking reaction in the crosslinking reaction type synthetic resin emulsion, for example, carboxyl group and metal ion, carboxyl group and carbodiimide group, carboxyl group and epoxy group, carboxyl group and aziridine group, carboxyl group and oxazoline group, hydroxyl group and isocyanate group , A combination of carbonyl group and hydrazide group, epoxy group and hydrazide group, epoxy group and amino group, hydrolyzable silyl groups, and the like. Among these, preferred crosslinking reactions include a carboxyl group and an epoxy group, a carboxyl group and an oxazoline group, a carbonyl group and a hydrazide group, an epoxy group and a hydrazide group, and hydrolyzable silyl groups.
 また、(B)成分は、後述する(D)成分(平均一次粒子径1~200nmのシリカ)と、反応可能なものであることが好ましい。(B)成分としては、例えば、(D)成分に存在するシラノール基と反応可能な、水酸基、加水分解性シリル基等(好ましくは、加水分解性シリル基)の官能基を有する合成樹脂であることが好ましい。特に、(B)成分が合成樹脂エマルションである場合、(D)成分として、平均一次粒子径1~200nmの水分散性シリカであることが好ましい。(B)成分と(D)成分が化学的に結合することによって、耐割れ性等の塗膜物性を確保しつつ、耐汚染性を発揮させることが可能となる。 The component (B) is preferably capable of reacting with the component (D) described later (silica having an average primary particle diameter of 1 to 200 nm). The component (B) is, for example, a synthetic resin having a functional group such as a hydroxyl group or a hydrolyzable silyl group (preferably a hydrolyzable silyl group) that can react with the silanol group present in the component (D). It is preferable. In particular, when the component (B) is a synthetic resin emulsion, the component (D) is preferably water-dispersible silica having an average primary particle size of 1 to 200 nm. By chemically bonding the component (B) and the component (D), it becomes possible to exhibit the stain resistance while ensuring the coating film properties such as crack resistance.
 本発明における(D)成分は、平均一次粒子径1~200nmのシリカであり、好ましくは水分散性シリカである。(D)成分を構成する粒子は、シリカを主成分とするため硬度が高く、かつその粒子表面にシラノール基を有する化合物である。このような(D)成分は、耐汚染性の向上効果に大きく寄与するものである。 The component (D) in the present invention is silica having an average primary particle size of 1 to 200 nm, preferably water-dispersible silica. The particles constituting the component (D) are compounds having a high hardness because of silica as a main component, and having silanol groups on the particle surfaces. Such a component (D) greatly contributes to the effect of improving contamination resistance.
 (D)成分の平均一次粒子径は、1次粒子径として通常1~200nm、好ましくは3~100nm、より好ましくは5~60nm、さらに好ましくは20~40nmである。平均一次粒子径が大きすぎる場合、形成塗膜の外観に悪影響を及ぼすおそれがある。平均一次粒子径が小さすぎる場合は、耐汚染性において十分な効果が得られないおそれがある。本発明では、平均一次粒子径が異なる2種以上のシリカを使用することもできる。なお、(D)成分の粒子径は、光散乱法によって測定される値である。 The average primary particle diameter of the component (D) is usually 1 to 200 nm, preferably 3 to 100 nm, more preferably 5 to 60 nm, and further preferably 20 to 40 nm as the primary particle diameter. If the average primary particle size is too large, the appearance of the formed coating film may be adversely affected. When the average primary particle diameter is too small, there is a possibility that a sufficient effect cannot be obtained in the stain resistance. In the present invention, two or more kinds of silicas having different average primary particle diameters can be used. The particle diameter of the component (D) is a value measured by a light scattering method.
 (D)成分のpHは、通常pH5以上12以下、好ましくは6以上10以下、より好ましくは6以上9以下である。このようなpHに調製された(D)成分は、その粒子表面の豊富なシラノール基によって、親水性を発揮することができ、耐汚染性向上に大きく寄与するものである。 The pH of the component (D) is usually 5 or more and 12 or less, preferably 6 or more and 10 or less, more preferably 6 or more and 9 or less. The component (D) prepared at such pH can exhibit hydrophilicity due to abundant silanol groups on the particle surface, and greatly contributes to the improvement of stain resistance.
 このような(D)成分は、例えば、珪酸ソーダ、珪酸リチウム、珪酸カリウム、シリケート化合物を原料として製造することができる。このうち、シリケート化合物としては、例えば、テトラメトキシシラン、テトラエトキシシラン、テトラn-プロポキシシラン、テトライソプロポキシシラン、テトラn-ブトキシシラン、テトライソブトキシシラン、テトラsec-ブトキシシラン、テトラt-ブトキシシラン、テトラフェノキシシラン等、あるいはこれらの縮合物等が挙げられる。この他、上記シリケート化合物以外のアルコキシシラン化合物や、アルコール類、グリコール類、グルコールエーテル類、フッ素アルコール、シランカップリング剤、ポリオキシアルキレン基含有化合物等を併せて使用することもできる。製造時には触媒等を使用することもできる。また、製造過程ないし製造後に、触媒等に含まれる金属をイオン交換処理等によって除去することもできる。 Such a component (D) can be produced using, for example, sodium silicate, lithium silicate, potassium silicate, or a silicate compound as a raw material. Among these, as the silicate compound, for example, tetramethoxysilane, tetraethoxysilane, tetra n-propoxysilane, tetraisopropoxysilane, tetra n-butoxysilane, tetraisobutoxysilane, tetrasec-butoxysilane, tetra-t-butoxy Examples thereof include silane, tetraphenoxysilane, and their condensates. In addition, alkoxysilane compounds other than the above silicate compounds, alcohols, glycols, glycol ethers, fluorine alcohols, silane coupling agents, polyoxyalkylene group-containing compounds, and the like can also be used. A catalyst etc. can also be used at the time of manufacture. Further, after the production process or after production, the metal contained in the catalyst or the like can be removed by ion exchange treatment or the like.
 (D)成分の媒体としては、水及び/または水溶性溶剤が使用できる。水溶性溶剤としては、例えば、アルコール類、グリコール類、グリコールエーテル類等が挙げられる。本発明では、特に媒体が水のみからなることが望ましい。このような(D)成分を使用することにより、被覆材の低揮発性有機溶剤(低VOC)化を図ることができる。また、(B)成分(好ましくは、合成樹脂エマルション)と混合した際の凝集物発生を抑制することもできる。 As the medium of component (D), water and / or a water-soluble solvent can be used. Examples of the water-soluble solvent include alcohols, glycols, glycol ethers and the like. In the present invention, it is particularly desirable that the medium is composed only of water. By using such a component (D), the coating material can be made to have a low volatile organic solvent (low VOC). Moreover, generation | occurence | production of the aggregate at the time of mixing with (B) component (preferably synthetic resin emulsion) can also be suppressed.
 (D)成分の固形分は、通常5~60重量%であり、好ましくは10~55重量%、より好ましくは15~50重量%である。(D)成分の固形分がこのような範囲内であれば、(D)成分自体の安定性、さらには(B)成分(好ましくは、合成樹脂エマルション)と(D)成分を混合したときの安定性を確保することができる。固形分が大きすぎる場合は、(D)成分自体が不安定化したり、(B)成分との混合時に被覆材が不安定化したりするおそれがある。固形分が小さすぎる場合は、十分な耐汚染効果を得るために、多量の(D)成分を混合しなければならず、あまり実用的ではない。 The solid content of the component (D) is usually 5 to 60% by weight, preferably 10 to 55% by weight, and more preferably 15 to 50% by weight. When the solid content of the component (D) is within such a range, the stability of the component (D) itself, and further when the component (B) (preferably a synthetic resin emulsion) and the component (D) are mixed. Stability can be ensured. If the solid content is too large, the component (D) itself may become unstable, or the coating material may become unstable when mixed with the component (B). If the solid content is too small, a large amount of component (D) must be mixed in order to obtain a sufficient anti-staining effect, which is not practical.
 (A)成分、(B)成分の混合比率は、固形分換算で、(A)成分100重量部対し、(B)成分が通常3重量部以上50重量部以下が好ましく、より好ましくは4重量部以上30重量部以下、更に好ましくは5重量部以上20重量部未満、特に好ましくは6重量部以上19重量部以下である。また、(A)成分、(D)成分の混合比率は、固形分換算で、(A)成分100重量部対し、(D)成分が通常0.003重量部以上50重量部以下、好ましくは0.01重量部以上30重量部以下である。このような混合比率であれば、(A)成分の質感を活かした意匠性が付与され、さらには温度上昇が効果的に抑制できる。また、着色層が十分な水蒸気透過性を有するため、着色層の膨れ等も防止できる。 The mixing ratio of the component (A) and the component (B) is preferably 3 parts by weight or more and 50 parts by weight or less, more preferably 4 parts by weight with respect to 100 parts by weight of the component (A) in terms of solid content. Part by weight to 30 parts by weight, more preferably 5 parts by weight to less than 20 parts by weight, particularly preferably 6 parts by weight to 19 parts by weight. The mixing ratio of the component (A) and the component (D) is, in terms of solid content, 100 parts by weight of the component (A), and the component (D) is usually 0.003 parts by weight or more and 50 parts by weight or less, preferably 0. 0.01 parts by weight or more and 30 parts by weight or less. If it is such a mixing ratio, the design property which utilized the texture of (A) component is provided, and also a temperature rise can be suppressed effectively. Further, since the colored layer has sufficient water vapor permeability, swelling of the colored layer can be prevented.
 着色層においては、上記成分に加え、(C)光安定剤(以下「(C)成分」ともいう)を使用することもできる。このような(C)成分を含むことにより、長期にわたり、後述の透明層と優れた密着性を維持することができ、本発明の効果を十分に発揮することができる。 In the colored layer, in addition to the above components, (C) a light stabilizer (hereinafter also referred to as “(C) component”) may be used. By including such a component (C), it is possible to maintain excellent adhesion with a transparent layer described later over a long period of time, and the effects of the present invention can be sufficiently exhibited.
 このような(C)成分としては、ヒンダードアミン系光安定剤が挙げられる。具体的には、例えば、ビス(2,2,6-テトラメチル-4-ピペリジル)セバケート、ビス(1,2,2,6,6-ペンタメチル-4-ピペリジル)セバケート、ビス(1-オクトキシ-2,2,6,6-テトラメチル-4-ピペリジル)セバケート、2-(3,5-ジ-t-ブチル-4-ヒドロキシベンジル)-2-n-ブチルマロン酸ビス(1,2,2,6,6-ペンタメチル-4-ピペリジル)、テトラキス(2,2,6,6-テトラメチル-4-ピペリジル)-1,2,3,4-ブタンテトラカルボキシレート、テトラキス(1,2,2,6,6-ペンタメチル-4-ピペリジル)-1,2,3,4-ブタンテトラカルボキシレート等が挙げられる。 Such a component (C) includes a hindered amine light stabilizer. Specifically, for example, bis (2,2,6-tetramethyl-4-piperidyl) sebacate, bis (1,2,2,6,6-pentamethyl-4-piperidyl) sebacate, bis (1-octoxy- 2,2,6,6-tetramethyl-4-piperidyl) sebacate, 2- (3,5-di-tert-butyl-4-hydroxybenzyl) -2-n-butylmalonate bis (1,2,2 , 6,6-pentamethyl-4-piperidyl), tetrakis (2,2,6,6-tetramethyl-4-piperidyl) -1,2,3,4-butanetetracarboxylate, tetrakis (1,2,2 , 6,6-pentamethyl-4-piperidyl) -1,2,3,4-butanetetracarboxylate and the like.
 (C)成分の比率は、(A)成分100重量部に対し、好ましくは0.01~10重量部、より好ましくは0.05~5重量部、より好ましくは0.1~3重量部である。 The ratio of the component (C) is preferably 0.01 to 10 parts by weight, more preferably 0.05 to 5 parts by weight, more preferably 0.1 to 3 parts by weight with respect to 100 parts by weight of the component (A). is there.
 また、着色層においては、上記成分に加え、本発明の効果を損なわない程度に、1μm未満のガラス粉末を使用することもできる。このような1μm未満のガラス粉末を含むことにより、太陽光照射時の温度上昇をより効果的に抑制することができる。 In the colored layer, in addition to the above components, glass powder of less than 1 μm can be used to the extent that the effects of the present invention are not impaired. By including such glass powder of less than 1 μm, it is possible to more effectively suppress the temperature rise during sunlight irradiation.
 本発明の着色層では、意匠性の向上等を目的として、上記成分以外の有色乃至無色の各種粒子を含むこともできる。このような粒子としては、例えば着色顔料、光輝性顔料、蛍光顔料、体質顔料、骨材等が挙げられる。また、着色層は本発明の効果を著しく損なわない限り、必要に応じ、その他の成分を含むことができる。このような成分としては、例えば、可塑剤、防藻剤、抗菌剤、消臭剤、吸着剤、難燃剤、繊維、紫外線吸収剤、光安定剤、酸化防止剤、触媒等が挙げられる。 The colored layer of the present invention may contain various colored or colorless particles other than the above components for the purpose of improving the design properties. Examples of such particles include coloring pigments, bright pigments, fluorescent pigments, extender pigments, and aggregates. Moreover, unless the effect of this invention is impaired remarkably, a colored layer can contain another component as needed. Examples of such components include plasticizers, algae inhibitors, antibacterial agents, deodorants, adsorbents, flame retardants, fibers, ultraviolet absorbers, light stabilizers, antioxidants, catalysts, and the like.
 本発明の着色層は、その表面に、上記(A)成分に由来する微視的な凹凸形状を有することが好ましい。この微視的な凹凸は、(A)成分の平均粒子径や凝集具合等に起因するもので、好ましくは1.5mm以下(より好ましくは0.005mm以上1.2mm以下、さらに好ましくは0.01mm以上1mm以下、最も好ましくは0.02mm以上0.8mm以下)の高低差を有するものである。 The colored layer of the present invention preferably has a microscopic uneven shape derived from the component (A) on the surface thereof. This microscopic unevenness is caused by the average particle diameter, the degree of aggregation and the like of the component (A), and is preferably 1.5 mm or less (more preferably 0.005 mm or more and 1.2 mm or less, and still more preferably 0.8. The height difference is from 01 mm to 1 mm, most preferably from 0.02 mm to 0.8 mm.
 本発明の着色層としては、上述の微視的な凹凸に加え、さらに巨視的な凹凸模様を有するものが使用できる。本発明では、着色層がこのような態様である場合に、特に有利な効果が得られる。
 巨視的な凹凸模様は、着色層に立体感を付与する。この巨視的な凹凸模様は、上述の微視的な凹凸よりも大きく、好ましくは1mm以上10mm(より好ましくは1.5mm以上8mm以下)の高低差を有するものである。このような高低差を有する凹凸模様としては、例えば、ゆず肌模様、さざ波模様、スタッコ模様、砂壁模様、石材模様、岩肌模様、砂岩模様、吹放し模様、月面模様、櫛引模様、虫喰模様、等が挙げられる。
As the colored layer of the present invention, a layer having a macroscopic concavo-convex pattern in addition to the above microscopic concavo-convex can be used. In the present invention, particularly advantageous effects can be obtained when the colored layer has such an embodiment.
The macroscopic concavo-convex pattern imparts a stereoscopic effect to the colored layer. This macroscopic concavo-convex pattern is larger than the above-mentioned microscopic concavo-convex pattern, and preferably has a height difference of 1 mm to 10 mm (more preferably 1.5 mm to 8 mm). Examples of the uneven pattern having such a height difference include a yuzu skin pattern, a ripple pattern, a stucco pattern, a sand wall pattern, a stone pattern, a rock texture pattern, a sandstone pattern, a blown pattern, a moon pattern, a comb pattern, and an insect pattern. , Etc.
 着色層の厚みは、目的に応じて適宜設定すればよいが、好ましくは0.5mm~10mm、より好ましくは1mm~8mmである。このような範囲の場合、彫りの深い凹凸模様(巨視的な凹凸模様)の形成に有利であり、立体感のある優れた意匠性が得られやすい。 The thickness of the colored layer may be appropriately set according to the purpose, but is preferably 0.5 mm to 10 mm, more preferably 1 mm to 8 mm. In such a range, it is advantageous for the formation of a deeply carved uneven pattern (macroscopic uneven pattern), and an excellent design with a three-dimensional effect is easily obtained.
 本発明の積層体は、最表面に透明層を設けることもできる。透明層としては、(E)平均一次粒子径1~200nmのシリカ(以下「(E)成分」ともいう)が(F)合成樹脂(以下「(F)成分」ともいう)で固定化されたものである。 The laminate of the present invention can also be provided with a transparent layer on the outermost surface. As the transparent layer, (E) silica having an average primary particle diameter of 1 to 200 nm (hereinafter also referred to as “(E) component”) was immobilized with (F) synthetic resin (hereinafter also referred to as “(F) component”). Is.
 透明層における(E)成分は、粒子自体の硬度が高く、さらに粒子表面にシラノール基を多く有する等によって、優れた汚染防止効果を発揮するものである。 The component (E) in the transparent layer exhibits an excellent antifouling effect due to the high hardness of the particles themselves and the fact that they have many silanol groups on the surface of the particles.
 (E)成分の平均一次粒子径は、通常1~200nm、好ましくは3~100nm、より好ましくは5~60nmである。この範囲内であれば、平均一次粒子径が異なる複数のシリカを併用することもできる。(E)成分の平均一次粒子径が200nmよりも大きい場合は、比表面積が小さくなり、シラノール基も減るため汚染防止性が不十分となる。平均一次粒子径が1nmよりも小さい場合は、シリカ自体が不安定化するため、実用的でない。なお、ここで言う平均一次粒子径は、光散乱法によって測定される値である。 The average primary particle diameter of the component (E) is usually 1 to 200 nm, preferably 3 to 100 nm, more preferably 5 to 60 nm. Within this range, a plurality of silicas having different average primary particle sizes can be used in combination. When the average primary particle size of the component (E) is larger than 200 nm, the specific surface area becomes small, and silanol groups are reduced, so that the anti-contamination property becomes insufficient. When the average primary particle diameter is smaller than 1 nm, the silica itself becomes unstable, so it is not practical. In addition, the average primary particle diameter said here is a value measured by the light-scattering method.
 このような(E)成分としては、シリカゾルに由来するものが好ましく、さらにはpH5以上12以下(好ましくは6以上10以下、より好ましくは6以上9以下)の水分散性シリカゾルに由来するものが好ましい。 As such component (E), those derived from silica sol are preferable, and those derived from water-dispersible silica sol having a pH of 5 or more and 12 or less (preferably 6 or more and 10 or less, more preferably 6 or more and 9 or less). preferable.
 このような水分散性シリカゾルは、例えば、珪酸ソーダ、珪酸リチウム、珪酸カリウム、シリケート化合物等を原料として製造できる。このうち、シリケート化合物としては、例えば、テトラメトキシシラン、テトラエトキシシラン、テトラn-プロポキシシラン、テトライソプロポキシシラン、テトラn-ブトキシシラン、テトライソブトキシシラン、テトラsec-ブトキシシラン、テトラt-ブトキシシラン、テトラフェノキシシラン等、あるいはこれらの縮合物等が挙げられる。この他、上記シリケート化合物以外のアルコキシシラン化合物や、アルコール類、グリコール類、グリコールエーテル類、フッ素アルコール、シランカップリング剤、ポリオキシアルキレン基含有化合物等を併せて使用することもできる。 Such a water-dispersible silica sol can be produced using, for example, sodium silicate, lithium silicate, potassium silicate, a silicate compound or the like as a raw material. Among these, as silicate compounds, for example, tetramethoxysilane, tetraethoxysilane, tetra n-propoxysilane, tetraisopropoxysilane, tetra n-butoxysilane, tetraisobutoxysilane, tetrasec-butoxysilane, tetra-t-butoxy Examples thereof include silane, tetraphenoxysilane, and their condensates. In addition, alkoxysilane compounds other than the silicate compounds, alcohols, glycols, glycol ethers, fluoroalcohols, silane coupling agents, polyoxyalkylene group-containing compounds, and the like can also be used.
 上記(E)成分を固定化する(F)成分としては、各種樹脂が使用できる。具体的には上記(B)成分と同様のものが挙げられ、これらの1種または2種以上が使用できる。このような樹脂としては、水溶性樹脂及び/または水分散性樹脂が好ましい。 Various resins can be used as the component (F) for immobilizing the component (E). Specifically, the same thing as said (B) component is mentioned, These 1 type (s) or 2 or more types can be used. Such a resin is preferably a water-soluble resin and / or a water-dispersible resin.
 (F)成分の比率は、(E)成分の固形分100重量部に対し、通常5~500重量部、好ましくは10~100重量部、より好ましくは20~80重量部である。このような比率であることにより、着色層への密着性に優れると共に、十分な汚染防止効果が得られ、温度上昇抑制の点でも有利である。しかも、このような効果が長期間にわたり発揮される。また、着色層の水蒸気透過性が阻害されず、膨れ防止等の点でも有利である。(E)成分の熱伝導性に基づく熱拡散作用によって、局所的な温度上昇も抑制されると考えられる。 The ratio of the component (F) is usually 5 to 500 parts by weight, preferably 10 to 100 parts by weight, more preferably 20 to 80 parts by weight with respect to 100 parts by weight of the solid content of the component (E). By being such a ratio, while being excellent in the adhesiveness to a colored layer, the sufficient contamination prevention effect is acquired and it is advantageous also at the point of temperature rise suppression. And such an effect is exhibited over a long period of time. Further, the water vapor permeability of the colored layer is not hindered, which is advantageous in terms of preventing swelling. It is considered that the local temperature rise is also suppressed by the thermal diffusion action based on the thermal conductivity of the component (E).
 また、透明層においては、上記成分に加え、本発明の効果を損なわない程度に、1μm未満のガラス粉末を使用することもできる。このような1μm未満のガラス粉末を含むことにより、太陽光照射時の温度上昇をより効果的に抑制することができる。 Further, in the transparent layer, in addition to the above components, glass powder of less than 1 μm can be used to the extent that the effects of the present invention are not impaired. By including such glass powder of less than 1 μm, it is possible to more effectively suppress the temperature rise during sunlight irradiation.
 本発明の透明層は、上記、(E)成分、(F)成分の他に、本発明の効果を損なわない程度に、必要に応じ、その他の成分を含むことができる。このような成分としては、例えば、可塑剤、防藻剤、抗菌剤、消臭剤、吸着剤、難燃剤、繊維、紫外線吸収剤、光安定剤、酸化防止剤、触媒、光輝性顔料、蛍光顔料等が挙げられる。 The transparent layer of the present invention can contain other components as necessary, in addition to the above-mentioned components (E) and (F), to the extent that the effects of the present invention are not impaired. Such components include, for example, plasticizers, algae inhibitors, antibacterial agents, deodorants, adsorbents, flame retardants, fibers, UV absorbers, light stabilizers, antioxidants, catalysts, glitter pigments, fluorescent And pigments.
 透明層は、着色層の全面を被覆する形態であればよい。透明層の単位面積当たりの重量は、固形分換算で、好ましくは0.1~50g/m、より好ましくは0.5~20g/mである。このような透明層は、着色層上部における個々の着色粒子の表面、着色粒子の近傍、着色粒子同士の間隙等を含む着色層全体を覆うことができる。 The transparent layer may be in a form that covers the entire surface of the colored layer. The weight per unit area of the transparent layer is preferably 0.1 to 50 g / m 2 , more preferably 0.5 to 20 g / m 2 in terms of solid content. Such a transparent layer can cover the entire colored layer including the surface of the individual colored particles above the colored layer, the vicinity of the colored particles, the gap between the colored particles, and the like.
 本発明において、透明層は、微視的な凹凸形状の凹部に偏在した態様とすることができる。このような態様では、着色層の美観性を阻害することなく、汚染防止、温度上昇抑制等の効果を一層高めることができる。しかも、その効果を長期間にわたり発揮することができる。その作用機構は明確ではないが、以下のような点が関与しているものと推定される。
・着色層表面の凹凸が緩和され、汚染物質等の付着が抑制される。
・着色層表面における着色粒子と合成樹脂の界面が補強される。
・凹部では、膜厚が厚くなるため、侵食等の影響を受け難くなる。
In the present invention, the transparent layer may be unevenly distributed in a concave portion having a microscopic uneven shape. In such an embodiment, effects such as contamination prevention and temperature rise suppression can be further enhanced without impairing the aesthetics of the colored layer. And the effect can be exhibited over a long period of time. The mechanism of action is not clear, but it is presumed that the following points are involved.
-Unevenness on the surface of the colored layer is alleviated and adhesion of contaminants and the like is suppressed.
-The interface between the colored particles and the synthetic resin on the colored layer surface is reinforced.
-Since the thickness of the recess is increased, it is less susceptible to erosion and the like.
(基層)
 本発明では、本発明効果を阻害しない限り、例えば、着色層の内部乃至裏面に基層を積層することができる。基層に用いる材料としては、可とう性、水蒸気透過性等を有するものが好ましい。このような材料としては、織布、不織布、メッシュ、クロス等の繊維質材料が挙げられる。具体的に、繊維質材料としては、厚さ0.05~1.5mm(より好ましくは0.1~1.2mm、さらに好ましくは0.2~1mm)、坪量5~300g/m、(より好ましくは10~250g/m、さらに好ましくは20~200g/m)の無機繊維を含むもの等が挙げられる。更に、繊維質材料は、珪素化合物を含む処理液によって、被覆処理されたものが好ましく、より可とう性を向上させることができる。このような繊維質材料を用いることにより、積層体の割れ防止性等を高めることができる。また、積層体を外壁面等へ施工した際、積層体を安定的に支えることができる。
(Base layer)
In the present invention, as long as the effects of the present invention are not impaired, for example, a base layer can be laminated on the inside or the back surface of the colored layer. As the material used for the base layer, a material having flexibility, water vapor permeability and the like is preferable. Examples of such a material include fibrous materials such as woven fabric, non-woven fabric, mesh, and cloth. Specifically, the fibrous material has a thickness of 0.05 to 1.5 mm (more preferably 0.1 to 1.2 mm, and still more preferably 0.2 to 1 mm), a basis weight of 5 to 300 g / m 2 , Examples include those containing inorganic fibers (more preferably 10 to 250 g / m 2 , still more preferably 20 to 200 g / m 2 ). Further, the fibrous material is preferably coated with a treatment liquid containing a silicon compound, and the flexibility can be further improved. By using such a fibrous material, it is possible to improve the crack prevention property of the laminate. Moreover, when constructing a laminated body to an outer wall surface etc., a laminated body can be supported stably.
(積層体の製造方法)
 本発明では、上記着色層の上に上記透明層が積層される限り、その製造方法は特に限定されないが、特に下記(1)または(2)のように、着色層を形成した後、着色層の上に透明層を形成する製造方法が好ましい。この方法によれば、透明層が着色層の全面を被覆すると共に、微視的な凹凸形状の凹部に偏在した態様が得られやすく、本発明の効果発現の点でも好適である。なお、下記(2)では、基層上に着色層及び透明層が順に積層された積層体が得られる。
(Laminate manufacturing method)
In the present invention, the production method is not particularly limited as long as the transparent layer is laminated on the colored layer, but the colored layer is formed after the colored layer is formed as in the following (1) or (2). The manufacturing method which forms a transparent layer on this is preferable. According to this method, it is easy to obtain a mode in which the transparent layer covers the entire surface of the colored layer and is unevenly distributed in the concave portion having a microscopic uneven shape, which is also preferable from the viewpoint of the effect of the present invention. In the following (2), a laminate in which a colored layer and a transparent layer are sequentially laminated on the base layer is obtained.
 また、本発明では、上記基層の上に上記着色層が積層される限り、その製造方法は特に限定されないが、例えば下記(3)、(4)の方法等が挙げられ、特に下記(4)のように基層の上に着色層を形成する製造方法が好ましい。この方法によれば、着色層の最表面全体が、(B)成分、(D)成分を含む薄膜で覆われ、さらにその薄膜が、微視的な凹凸形状の凹部に偏在した態様が得られやすく、本発明の効果発現の点でも好適である。 In the present invention, as long as the colored layer is laminated on the base layer, the production method is not particularly limited. Examples thereof include the following methods (3) and (4), and particularly the following (4). Thus, the manufacturing method which forms a colored layer on a base layer is preferable. According to this method, the entire outermost surface of the colored layer is covered with the thin film containing the component (B) and the component (D), and the thin film is unevenly distributed in the concave portions having the microscopic uneven shape. It is easy and is suitable also from the point of expression of the effect of the present invention.
(1)離型性下地の上に、(A)着色粒子及び(B)合成樹脂を含む着色層用組成物を塗付して着色層を形成した後、(E)シリカ及び(F)合成樹脂を含む透明層用組成物を塗付して透明層を形成し、硬化後に離型性下地を除去し、その後、接着剤等で基層を積層する方法。
(2)基層上に、(A)着色粒子及び(B)合成樹脂を含む着色層用組成物を塗付して着色層を形成した後、(E)シリカ及び(F)合成樹脂を含む透明層用組成物を塗付し透明層を形成する方法。
(3)離型性下地の上に、(A)成分、(B)成分及び(D)成分を含む着色層用組成物を塗付して着色層を形成した後、基層を積層し、硬化後に離型性下地を除去する方法。
(4)基層上に、(A)成分、(B)成分及び(D)成分を含む着色層用組成物を塗付して着色層を形成する方法。
(1) A colored layer composition containing (A) colored particles and (B) synthetic resin is applied on a releasable substrate to form a colored layer, and then (E) silica and (F) synthesis A method of forming a transparent layer by applying a composition for a transparent layer containing a resin, removing the releasable substrate after curing, and then laminating the base layer with an adhesive or the like.
(2) After applying a colored layer composition containing (A) colored particles and (B) synthetic resin on the base layer to form a colored layer, (E) transparent containing silica and (F) synthetic resin A method of forming a transparent layer by applying a layer composition.
(3) A colored layer composition containing the components (A), (B) and (D) is applied on the releasable substrate to form a colored layer, and then the base layer is laminated and cured. A method for removing the releasable substrate later.
(4) A method of forming a colored layer by applying a colored layer composition containing the component (A), the component (B) and the component (D) on the base layer.
 上記(1)、(3)における離型性下地としては、硬化後に除去できるものであればよく、例えば、シリコン樹脂製、ウレタン樹脂製、金属製等の型枠、あるいは離型紙等が使用できる。
 また、上記(1)~(4)では、離型性下地または基層を水平に設置し、その上に着色層用組成物及び透明層用組成物を積層することが望ましい。
The releasable substrate in the above (1) and (3) may be any substrate that can be removed after curing. For example, a mold made of silicon resin, urethane resin, metal, or release paper can be used. .
In the above (1) to (4), it is desirable that a releasable base or base layer is installed horizontally, and a colored layer composition and a transparent layer composition are laminated thereon.
 上記(1)~(4)において、着色層用組成物、透明層用組成物は、本発明の効果を著しく損なわない限り、必要に応じ、公知の添加剤を含むことができる。このような添加剤としては、例えば、増粘剤、造膜助剤、レベリング剤、湿潤剤、可塑剤、凍結防止剤、pH調整剤、防腐剤、防黴剤、防藻剤、抗菌剤、消臭剤、分散剤、消泡剤、吸着剤、難燃剤、着色顔料、体質顔料、繊維、撥水剤、架橋剤、紫外線吸収剤、酸化防止剤、触媒等が挙げられる。 In the above (1) to (4), the composition for the colored layer and the composition for the transparent layer can contain known additives as necessary, as long as the effects of the present invention are not significantly impaired. Examples of such additives include thickeners, film-forming aids, leveling agents, wetting agents, plasticizers, antifreezing agents, pH adjusting agents, antiseptics, antifungal agents, algaeproofing agents, antibacterial agents, Examples include deodorants, dispersants, antifoaming agents, adsorbents, flame retardants, color pigments, extender pigments, fibers, water repellents, crosslinking agents, ultraviolet absorbers, antioxidants, and catalysts.
 上記(1)~(4)において、着色層用組成物を塗付する際には、例えば、スプレー、ローラー、鏝、レシプロ、コーター、流し込み等の公知の塗付器具が使用できる。透明層用組成物を塗付する際には、例えば、スプレー、ローラー等の公知の塗付器具が使用できる。 In the above (1) to (4), when applying the composition for the colored layer, for example, a known applicator such as spray, roller, scissors, reciprocator, coater, and pouring can be used. When applying the composition for transparent layer, well-known applicators, such as a spray and a roller, can be used, for example.
 上記(1)~(4)において、着色層用組成物、透明層用組成物の乾燥は、それぞれ別に行ってもよいし、着色層用組成物が未乾燥の状態で透明層用組成物を塗付し同時に行ってもよい。乾燥は、常温で行うこともできるが、本発明では加熱することが好ましい。加熱温度としては40℃以上170℃未満程度とすることが好ましい。 In the above (1) to (4), the colored layer composition and the transparent layer composition may be dried separately, or the transparent layer composition may be dried in an undried state. It may be applied at the same time. Although drying can also be performed at normal temperature, it is preferable to heat in this invention. The heating temperature is preferably about 40 ° C. or more and less than 170 ° C.
 着色層に巨視的な凹凸模様を形成する方法としては、例えば以下の方法が採用できる。
(イ)着色層用組成物を塗付する際に、模様塗りを行う。
(ロ)着色層用組成物を均一に塗付後、未硬化の状態でその一部を除去したり、押圧したりする。
(ハ)着色層用組成物の硬化後、その表面を部分的に切削する。
As a method for forming a macroscopic uneven pattern on the colored layer, for example, the following method can be employed.
(A) When applying the colored layer composition, a pattern is applied.
(B) After uniformly applying the colored layer composition, a part thereof is removed or pressed in an uncured state.
(C) The surface of the colored layer composition is partially cut after curing.
 上記(イ)では、塗付器具の種類とその使用方法を適宜選定したり、着色層用組成物の粘性を調整したりすることで、種々の凹凸模様が得られる。
 上記(ロ)では、着色層用組成物が乾燥するまでに、その塗面をデザインローラー、鏝、刷毛、櫛、へら、スタンプ、エンボス等の器具を用いて除去または押圧処理することで、種々の凹凸模様が得られる。
 上記(ハ)では、研磨具、切削具等を用いることができる。
In said (I), various uneven | corrugated patterns are obtained by selecting suitably the kind of application tool, its usage, or adjusting the viscosity of the composition for colored layers.
In the above (b), before the colored layer composition is dried, the coated surface is removed or pressed by using a tool such as a design roller, scissors, brush, comb, spatula, stamp, emboss, etc. An uneven pattern is obtained.
In (c) above, a polishing tool, a cutting tool, or the like can be used.
 このうち本発明では、上記(イ)及び/または(ロ)の方法が好ましい。
 特に上記(イ)では、着色層用組成物の玉状物を加速させて塗付する方法が好ましい。このような方法としては、遠心力、風圧等を用いて着色層用組成物を玉状に吹付ける方法等が挙げられる。
 また上記(ロ)では、着色層用組成物の塗面を押圧する方法が好ましい。このような方法としては、着色層用組成物を塗付後、その塗面をエンボス加工する方法等が挙げられる。
 このような方法によれば、(A)成分が密に凝集しやすく、本発明の効果が得られやすい。また、(B)成分、(D)成分を含む薄膜が着色層の最表面に形成されやすく、本発明の効果が得られやすい。
Among these, in the present invention, the above methods (a) and / or (b) are preferable.
In the case of (i) above, a method of applying the ball-shaped product of the colored layer composition by accelerating it is preferable. Examples of such a method include a method of spraying the colored layer composition in a ball shape using centrifugal force, wind pressure, or the like.
In (b) above, a method of pressing the coating surface of the colored layer composition is preferred. Examples of such a method include a method of embossing the coated surface after applying the colored layer composition.
According to such a method, the component (A) tends to agglomerate densely, and the effects of the present invention can be easily obtained. Moreover, the thin film containing (B) component and (D) component is easy to be formed in the outermost surface of a colored layer, and the effect of this invention is easy to be acquired.
<積層体の施工方法>
 本発明積層体は、主に建築物の外装建材として適用できる。すなわち、本発明積層体の施工においては、基材である建築物外装面(下地)に対し積層体を貼着すればよい。このような基材(下地)としては、コンクリート、モルタル、繊維混入セメント板、セメント珪酸カルシウム板、スラグセメントパーライト板、石膏ボード、タイル、ALC板、サイディング板、押出成形板、鋼板、プラスチック板、木質板等が挙げられる。これら下地は、フィラー、パテ、シーラー等で処理されたものであってもよい。
<Lamination body construction method>
The laminate of the present invention can be applied mainly as an exterior building material for buildings. That is, in the construction of the laminate of the present invention, the laminate may be attached to the building exterior surface (base) that is a base material. Such base materials (underlying) include concrete, mortar, fiber-mixed cement board, cement calcium silicate board, slag cement pearlite board, gypsum board, tile, ALC board, siding board, extrusion board, steel sheet, plastic board, Wood board etc. are mentioned. These foundations may be treated with a filler, putty, sealer or the like.
 本発明積層体を基材(下地)に貼着する際には、例えば、接着剤、粘着剤、粘着テープ、釘、鋲等を用いればよい。その他、ピン、ファスナー、レール等を用いて固定化することもできる。中でも、接着剤を介して基材(下地)に貼着することが好ましい。本発明積層体は、適度な水蒸気透過性を有するため、接着剤を介して基材(下地)に貼着した場合、接着剤の乾燥性を促進させる効果を発揮する。 When adhering the laminate of the present invention to a substrate (underlying), for example, an adhesive, a pressure-sensitive adhesive, a pressure-sensitive adhesive tape, a nail, a ridge or the like may be used. In addition, it can also be fixed using pins, fasteners, rails or the like. Especially, it is preferable to stick to a base material (base | substrate) through an adhesive agent. Since this invention laminated body has moderate water vapor permeability, when it sticks to a base material (base | substrate) via an adhesive agent, the effect which promotes the drying property of an adhesive agent is exhibited.
 また、積層体を接着剤で貼着する際には、隣接する積層体同士を突き合わせて貼着したり、積層体を所定の間隔で貼着して目地を設けたりすることができる。本発明では、接着剤が積層体の間で露出するように、積層体を貼着することによって、容易に目地部を形成することができる。この場合、積層体を貼着する間隔(目地幅)は、好ましくは1~30mm程度であればよい。このような範囲であれば、目地模様を活かした装飾仕上げが得られる。目地部の接着剤は、必要に応じ、へら等で平滑処理しても良い。なお、接着剤を硬化させる際の雰囲気温度は、適宜設定することができるが、通常は常温でよい。 Moreover, when adhering the laminate with an adhesive, the adjoining laminates can be abutted and adhered, or the laminate can be adhered at a predetermined interval to provide joints. In this invention, a joint part can be easily formed by sticking a laminated body so that an adhesive agent may be exposed between laminated bodies. In this case, the interval (joint width) for adhering the laminate is preferably about 1 to 30 mm. Within such a range, a decorative finish utilizing the joint pattern can be obtained. The adhesive at the joint may be smoothed with a spatula or the like as necessary. In addition, although the atmospheric temperature at the time of hardening an adhesive agent can be set suitably, it may be normal temperature normally.
 以下に実施例を示し、本発明の特徴をより明確にする。 Examples are given below to clarify the features of the present invention.
(着色層用組成物I-1~I-9)
 表1に示す配合に従い、各原料を常法により混合・攪拌することによって着色層用組成物I-1~I-9を製造した。なお、原料としては以下のものを使用した。
(Colored layer compositions I-1 to I-9)
According to the formulation shown in Table 1, colored materials Compositions I-1 to I-9 were produced by mixing and stirring the respective raw materials by a conventional method. In addition, the following were used as a raw material.
・着色粒子1:珪石の表面に複合酸化物(酸化マンガン・酸化コバルト・酸化鉄)が付着した黒色粒子(平均粒子径90μm)
・着色粒子2:珪石の表面に複合酸化物(酸化マンガン・酸化コバルト・酸化鉄)が付着した黒色粒子(平均粒子径160μm)
・着色粒子3:珪石の表面に複合酸化物(酸化マンガン・酸化コバルト・酸化鉄)が付着した黒色粒子(平均粒子径300μm)
・着色粒子4:珪石の表面に酸化鉄を含む金属酸化物が付着した茶色粒子(平均粒子径80μm)
・着色粒子5:珪石の表面に酸化鉄を含む金属酸化物が付着した茶色粒子(平均粒子径170μm)
・着色粒子6:珪石の表面に酸化鉄を含む金属酸化物が付着した茶色粒子(平均粒子径280μm)
・着色粒子7:珪石の表面に酸化チタンを含む金属酸化物が付着した白色粒子(平均粒子径95μm)
・着色粒子8:珪石の表面に酸化チタンを含む金属酸化物が付着した白色粒子(平均粒子径140μm)
・着色粒子9:珪石の表面に酸化チタンを含む金属酸化物が付着した白色粒子(平均粒子径350μm)
・合成樹脂1(アクリル樹脂エマルション、固形分50重量%、ガラス転移温度0℃)
・光安定剤(ビス(1,2,2,6,6‐ペンタメチル‐4‐ピペリジル)セバケート)
Colored particles 1: Black particles (average particle size 90 μm) with complex oxide (manganese oxide, cobalt oxide, iron oxide) attached to the surface of silica
Colored particles 2: Black particles (average particle size 160 μm) with complex oxide (manganese oxide, cobalt oxide, iron oxide) attached to the surface of silica stone
Colored particles 3: Black particles (average particle size 300 μm) with complex oxide (manganese oxide, cobalt oxide, iron oxide) attached to the surface of silica stone
Colored particles 4: Brown particles (average particle size 80 μm) with metal oxides containing iron oxide attached to the surface of silica
-Colored particles 5: Brown particles (average particle size 170 μm) with a metal oxide containing iron oxide attached to the surface of silica stone
Colored particle 6: Brown particle (average particle size 280 μm) with a metal oxide containing iron oxide attached to the surface of silica
Colored particles 7: White particles (average particle size 95 μm) in which a metal oxide containing titanium oxide is adhered to the surface of silica
-Colored particles 8: White particles (average particle size 140 μm) in which a metal oxide containing titanium oxide adheres to the surface of silica
Colored particle 9: White particle (average particle diameter 350 μm) in which a metal oxide containing titanium oxide adheres to the surface of silica
Synthetic resin 1 (acrylic resin emulsion, solid content 50% by weight, glass transition temperature 0 ° C.)
・ Light stabilizer (bis (1,2,2,6,6-pentamethyl-4-piperidyl) sebacate)
 なお、着色層用組成物I-5の着色粒子中、平均粒子径22μm以上150μm未満の着色粒子(A1)は40重量%、平均粒子径150μm以上212μm未満の着色粒子(A2)は30重量%、平均粒子径212μm以上600μm未満の着色粒子(A3)は30重量%であった。
 着色層用組成物I-6の着色粒子中、(A1)は45重量%、(A2)は31重量%、(A3)は24重量%であった。
 着色層用組成物I-7中の着色粒子中、(A1)は52重量%、(A2)は22重量%、(A3)は26重量%であった。
 着色層用組成物I-8及びI-9は、着色層用組成物I-5と同様であった。
In the colored particles of the colored layer composition I-5, the colored particles (A1) having an average particle size of 22 μm or more and less than 150 μm are 40% by weight, and the colored particles (A2) having an average particle size of 150 μm or more and less than 212 μm are 30% by weight. The colored particles (A3) having an average particle diameter of 212 μm or more and less than 600 μm were 30% by weight.
In the colored particles of the colored layer composition I-6, (A1) was 45% by weight, (A2) was 31% by weight, and (A3) was 24% by weight.
In the colored particles in the colored layer composition I-7, (A1) was 52% by weight, (A2) was 22% by weight, and (A3) was 26% by weight.
The colored layer compositions I-8 and I-9 were the same as the colored layer composition I-5.
(透明層用組成物)
 透明層用組成物としては、以下のものを用意した。
(Transparent layer composition)
As the composition for transparent layer, the following were prepared.
・透明層用組成物1
 シリカ(水分散性シリカゾル、pH7.6、平均一次粒子径27nm):アクリルシリコンポリマー(メチルメタクリレート‐n‐ブチルアクリレート‐2‐エチルヘキシルアクリレート‐γ‐メタクリロイルオキシプロピルトリメトキシシラン共重合樹脂、ガラス転移温度18℃)=100:60(固形分重量比)の水分散液。
-Composition 1 for transparent layer
Silica (water-dispersible silica sol, pH 7.6, average primary particle size 27 nm): acrylic silicon polymer (methyl methacrylate-n-butyl acrylate-2-ethylhexyl acrylate-γ-methacryloyloxypropyltrimethoxysilane copolymer resin, glass transition temperature) 18 ° C.) = 100: 60 (solid weight ratio) aqueous dispersion.
・透明層用組成物2
 シリカ(水分散性シリカゾル、pH7.3、平均一次粒子径43nm):アクリルシリコンポリマー(メチルメタクリレート‐n‐ブチルアクリレート‐2‐エチルヘキシルアクリレート‐γ‐メタクリロイルオキシプロピルトリメトキシシラン共重合樹脂、ガラス転移温度18℃)=100:38(固形分重量比)の水分散液。
・ Transparent layer composition 2
Silica (water-dispersible silica sol, pH 7.3, average primary particle size 43 nm): acrylic silicon polymer (methyl methacrylate-n-butyl acrylate-2-ethylhexyl acrylate-γ-methacryloyloxypropyltrimethoxysilane copolymer resin, glass transition temperature) 18 ° C.) = 100: 38 (solid weight ratio) aqueous dispersion.
・透明層用組成物3
 シリカ(水分散性シリカゾル、pH7.8、平均一次粒子径12nm):アクリルシリコンポリマー(メチルメタクリレート‐n‐ブチルアクリレート‐2‐エチルヘキシルアクリレート‐γ‐メタクリロイルオキシプロピルトリメトキシシラン共重合樹脂、ガラス転移温度18℃)=100:72(固形分重量比)の水分散液。
-Composition 3 for transparent layer
Silica (water-dispersible silica sol, pH 7.8, average primary particle size 12 nm): acrylic silicon polymer (methyl methacrylate-n-butyl acrylate-2-ethylhexyl acrylate-γ-methacryloyloxypropyltrimethoxysilane copolymer resin, glass transition temperature) 18 ° C.) = 100: 72 (solid weight ratio) aqueous dispersion.
・透明層用組成物4
 シリカ(水分散性シリカゾル、pH7.6、平均一次粒子径27nm):アクリルシリコンポリマー(メチルメタクリレート‐n‐ブチルアクリレート‐2‐エチルヘキシルアクリレート‐γ‐メタクリロイルオキシプロピルトリメトキシシラン共重合樹脂、ガラス転移温度18℃)=100:320(固形分重量比)の水分散液。
-Composition 4 for transparent layer
Silica (water-dispersible silica sol, pH 7.6, average primary particle size 27 nm): acrylic silicon polymer (methyl methacrylate-n-butyl acrylate-2-ethylhexyl acrylate-γ-methacryloyloxypropyltrimethoxysilane copolymer resin, glass transition temperature) 18 ° C.) = 100: 320 (solid weight ratio) aqueous dispersion.
・透明層用組成物5
 アクリルシリコンポリマー(メチルメタクリレート‐n‐ブチルアクリレート‐2‐エチルヘキシルアクリレート‐γ‐メタクリロイルオキシプロピルトリメトキシシラン共重合樹脂、ガラス転移温度18℃)の水分散液。
-Composition 5 for transparent layer
An aqueous dispersion of an acrylic silicon polymer (methyl methacrylate-n-butyl acrylate-2-ethylhexyl acrylate-γ-methacryloyloxypropyltrimethoxysilane copolymer resin, glass transition temperature 18 ° C.).
(試験例I-1)
 基層(ガラス不織布:厚み0.4mm、坪量50g/m)上に、着色層用組成物I-1を、乾燥厚みが2mmとなるようにコーターで塗付し、60℃下で60分間乾燥した。次いで、透明層用組成物1を、乾燥後の固形分重量が5g/mとなるようにスプレー塗装後、80℃下で60分間乾燥し、積層体I-1を得た。着色層における微視的凹凸の高低差は0.2mmであった。
 得られた積層体I-1について以下の試験を行った。結果は表2に示す。
(Test Example I-1)
On the base layer (glass nonwoven fabric: thickness 0.4 mm, basis weight 50 g / m 2 ), the colored layer composition I-1 was applied with a coater so that the dry thickness was 2 mm, and the temperature was 60 ° C. for 60 minutes. Dried. Next, the transparent layer composition 1 was spray-coated so that the solid content weight after drying was 5 g / m 2, and then dried at 80 ° C. for 60 minutes to obtain a laminate I-1. The height difference of the microscopic unevenness in the colored layer was 0.2 mm.
The following tests were performed on the obtained laminate I-1. The results are shown in Table 2.
(試験方法)
 上述の方法で得られた積層体を、汚染物質懸濁液(濃度1重量%)に2時間浸漬し、引き上げて標準状態で24時間放置した後、水洗・乾燥した。以上の処理を行った積層体に対し、赤外線ランプを50cmの距離から照射し、温度上昇が平衡に達したときの試験体の裏面温度を測定し、温度上昇抑制性を評価した。評価は、温度が55.0℃未満であったものを「A」、55.0℃以上57.5℃未満であったものを「A’」、57.5℃以上60.0℃未満であったものを「B」、60.0℃以上62.5℃未満であったものを「B’」、62.5℃以上65.0℃未満であったものを「C」、65.0℃以上であったものを「C’」とした。
(Test method)
The laminate obtained by the above-described method was immersed in a contaminant suspension (concentration: 1% by weight) for 2 hours, pulled up and allowed to stand for 24 hours in a standard state, and then washed and dried. The laminated body subjected to the above treatment was irradiated with an infrared lamp from a distance of 50 cm, and the back surface temperature of the test body when the temperature rise reached equilibrium was measured to evaluate the temperature rise inhibitory property. The evaluation was “A” when the temperature was lower than 55.0 ° C., and “A ′” when the temperature was higher than 55.0 ° C. and lower than 57.5 ° C. “B” for what was 60.0 ° C. or more and less than 62.5 ° C., “C” for what was 62.5 ° C. or more and less than 65.0 ° C., 65.0 What was more than degree C was set to "C '".
(試験例I-2~I-5)
 着色層用組成物I-1を着色層用組成物I-2~I-5に代えた以外は、試験例I-1と同様の方法で、それぞれ積層体I-2~I-5を作製した(着色層における微視的凹凸の高低差0.2mm)。
 得られた積層体につき、試験例I-1と同様の試験を行った。結果は表2に示す。
(Test Examples I-2 to I-5)
Laminates I-2 to I-5 were prepared in the same manner as in Test Example I-1, except that the colored layer composition I-1 was replaced with the colored layer compositions I-2 to I-5. (The height difference of microscopic unevenness in the colored layer was 0.2 mm).
The obtained laminate was tested in the same manner as in Test Example I-1. The results are shown in Table 2.
(試験例I-6~I-7)
 透明層用組成物1を透明層用組成物2~3に代えた以外は、試験例I-1と同様の方法で、それぞれ積層体I-6~I-7を作製した(着色層における微視的凹凸の高低差0.2mm)。
 得られた積層体につき、試験例I-1と同様の試験を行った。結果は表2に示す。
(Test Examples I-6 to I-7)
Laminates I-6 to I-7 were prepared in the same manner as in Test Example I-1 except that the transparent layer composition 1 was replaced with the transparent layer compositions 2 to 3 (fine layers in the colored layer). Visual unevenness height difference 0.2 mm).
The obtained laminate was tested in the same manner as in Test Example I-1. The results are shown in Table 2.
(試験例I-8)
 基層(ガラス不織布:厚み0.4mm、坪量50g/m)上に、着色層用組成物I-5を、乾燥厚みが4mmとなるようにコーターで塗付し、60℃下で10分間乾燥した後、エンボス加工し表面に砂岩調の凹凸模様(高低差3mm)を形成した(微視的凹凸の高低差0.1mm)。次いで、透明層用組成物1を、乾燥後の固形分重量が5g/mとなるようにスプレー塗装後、80℃下で60分間乾燥し、積層体I-8を得た。
 得られた積層体I-8について、試験例I-1と同様の試験を行った。結果は表2に示す。
(Test Example I-8)
On the base layer (glass nonwoven fabric: thickness 0.4 mm, basis weight 50 g / m 2 ), the colored layer composition I-5 was applied with a coater so that the dry thickness would be 4 mm, and at 60 ° C. for 10 minutes. After drying, it was embossed to form a sandstone-like uneven pattern (3 mm height difference) (microscopic uneven height difference 0.1 mm). Next, the transparent layer composition 1 was spray-coated so that the solid content weight after drying was 5 g / m 2, and then dried at 80 ° C. for 60 minutes to obtain a laminate I-8.
The obtained laminate I-8 was tested in the same manner as in Test Example I-1. The results are shown in Table 2.
(試験例9)
 着色層用組成物I-5を着色層用組成物I-8に代えた以外は、試験例I-8と同様の方法で積層体I-9を作製した(凹凸模様の高低差3mm、微視的凹凸の高低差0.1mm)。
 得られた積層体I-9について、試験例I-1と同様の試験を行った。結果は表2に示す。
(Test Example 9)
A laminate I-9 was produced in the same manner as in Test Example I-8 except that the colored layer composition I-5 was replaced with the colored layer composition I-8 (the height difference of the uneven pattern was 3 mm, fine Visual unevenness height difference 0.1 mm).
The obtained laminate I-9 was tested in the same manner as in Test Example I-1. The results are shown in Table 2.
(試験例I-10)
 基層(ガラス不織布:厚み0.4mm、坪量50g/m)上に、着色層用組成物5を、風圧を用いて玉状に吹付け、乾燥厚み1~3mm(高低差2mm)の凹凸模様を形成し、60℃下で60分間乾燥した(微視的凹凸の高低差0.1mm)。次いで、透明層用組成物1を、乾燥後の固形分重量が5g/mとなるようにスプレー塗装後、80℃下で60分間乾燥し、積層体I-10を得た。
 得られた積層体I-10について、試験例I-1と同様の試験を行った。結果は表2に示す。
(Test Example I-10)
On the base layer (glass nonwoven fabric: thickness 0.4 mm, basis weight 50 g / m 2 ), the colored layer composition 5 is sprayed into a ball shape using wind pressure, and has a dry thickness of 1 to 3 mm (height difference 2 mm). A pattern was formed and dried at 60 ° C. for 60 minutes (microscopic unevenness difference 0.1 mm). Next, the transparent layer composition 1 was spray-coated so that the solid content weight after drying was 5 g / m 2, and then dried at 80 ° C. for 60 minutes to obtain a laminate I-10.
The obtained laminate I-10 was tested in the same manner as in Test Example I-1. The results are shown in Table 2.
(試験例I-11)
 着色層用組成物I-5を着色層用組成物I-9に代えた以外は、試験例I-10と同様の方法で積層体I-11を作製した(凹凸模様の高低差2mm、微視的凹凸の高低差0.1mm)。
 得られた積層体I-11について、試験例I-1と同様の試験を行った。結果は表2に示す。
(Test Example I-11)
A laminate I-11 was produced in the same manner as in Test Example I-10 except that the colored layer composition I-5 was replaced with the colored layer composition I-9 (the height difference of the uneven pattern was 2 mm, fine Visual unevenness height difference 0.1 mm).
The obtained laminate I-11 was tested in the same manner as in Test Example I-1. The results are shown in Table 2.
(試験例I-12)
 透明層用組成物1を透明層用組成物4に代えた以外は、試験例I-10と同様の方法で積層体I-12を作製した(凹凸模様の高低差2mm、微視的凹凸の高低差0.1mm)。
 得られた積層体I-12について、試験例I-1と同様の試験を行った。結果は表2に示す。
(Test Example I-12)
A laminate I-12 was produced in the same manner as in Test Example I-10 except that the composition 1 for the transparent layer was replaced with the composition 4 for the transparent layer (the height difference of the uneven pattern was 2 mm, the microscopic unevenness was Height difference 0.1 mm).
The obtained laminate I-12 was tested in the same manner as in Test Example I-1. The results are shown in Table 2.
(試験例I-13)
 基層(ガラス不織布:厚み0.4mm、坪量50g/m)上に、着色層用組成物I-5、I-6、I-7をそれぞれ風圧を用いて玉状に吹付け、乾燥厚み1~3mm(高低差2mm)の凹凸模様を形成し、60℃下で60分間乾燥した(微視的凹凸の高低差0.1mm)。次いで、透明層用組成物1を、乾燥後の固形分重量が5g/mとなるようにスプレー塗装後、80℃下で60分間乾燥し、積層体I-13を得た。
 得られた積層体I-13について、試験例I-1と同様の試験を行った。結果は表2に示す。
(Test Example I-13)
On the base layer (glass nonwoven fabric: thickness 0.4 mm, basis weight 50 g / m 2 ), the colored layer compositions I-5, I-6, and I-7 were each sprayed into a ball shape using wind pressure, and then dried thickness A concavo-convex pattern of 1 to 3 mm (height difference 2 mm) was formed and dried at 60 ° C. for 60 minutes (microscopic concavo-convex height difference 0.1 mm). Next, the transparent layer composition 1 was spray-coated so that the solid content weight after drying was 5 g / m 2, and then dried at 80 ° C. for 60 minutes to obtain a laminate I-13.
The obtained laminate I-13 was tested in the same manner as in Test Example I-1. The results are shown in Table 2.
(試験例I-14)
 基層(ガラス不織布:厚み0.4mm、坪量50g/m)上に、着色層用組成物I-1を、乾燥厚みが2mmとなるようにコーターで塗付し、60℃下で60分間乾燥後、さらに80℃下で60分間乾燥し、積層体I-14を得た(着色層における凹凸の微視的高低差0.2mm)。
 得られた積層体I-14について、試験例I-1と同様の試験を行った。結果は表2に示す。
(Test Example I-14)
On the base layer (glass nonwoven fabric: thickness 0.4 mm, basis weight 50 g / m 2 ), the colored layer composition I-1 was applied with a coater so that the dry thickness was 2 mm, and the temperature was 60 ° C. for 60 minutes. After drying, it was further dried at 80 ° C. for 60 minutes to obtain a laminate I-14 (microscopic difference in unevenness in the colored layer: 0.2 mm).
The obtained laminate I-14 was tested in the same manner as in Test Example I-1. The results are shown in Table 2.
(試験例I-15)
 透明層用組成物1を透明層用組成物5に代えた以外は、試験例I-1と同様の方法で積層体I-15を作製した(着色層における凹凸の微視的高低差0.2mm)。得られた積層体I-15について、試験例I-1と同様の試験を行った。結果は表2に示す。
(Test Example I-15)
A laminate I-15 was produced in the same manner as in Test Example I-1 except that the transparent layer composition 1 was replaced with the transparent layer composition 5 (microscopic height difference of the unevenness in the colored layer was 0. 0). 2 mm). The obtained laminate I-15 was tested in the same manner as in Test Example I-1. The results are shown in Table 2.
(試験例I-16)
 上述の積層体I-10及び積層体I-11を、促進耐候性試験機にて1200時間曝露後、試験例I-1と同様の試験を実施した。その結果、曝露後の積層体I-10は「B」、曝露後の積層体I-11は「A」の評価となった。
(Test Example I-16)
The above laminate I-10 and laminate I-11 were exposed for 1200 hours in an accelerated weather resistance tester, and then the same test as in Test Example I-1 was performed. As a result, the laminate I-10 after exposure was evaluated as “B”, and the laminate I-11 after exposure was evaluated as “A”.
Figure JPOXMLDOC01-appb-T000001
Figure JPOXMLDOC01-appb-T000001
Figure JPOXMLDOC01-appb-T000002
Figure JPOXMLDOC01-appb-T000002
(着色層用組成物II-1~II-10)
 表3に示す配合に従い、各原料を常法により混合・攪拌することによって着色層用組成物II-1~II-10を製造した。原料としては以下のものを使用した。なお、着色粒子としては、前記着色粒子1~9を使用した。
(Colored layer compositions II-1 to II-10)
According to the composition shown in Table 3, the colored layer compositions II-1 to II-10 were produced by mixing and stirring the respective raw materials by a conventional method. The following were used as raw materials. The colored particles 1 to 9 were used as the colored particles.
・合成樹脂エマルション1:アクリル樹脂エマルション(メチルメタクリレート-シクロヘキシルメタクリレート-(2-エチルヘキシルアクリレート)-メタクリル酸共重合体、pH8.7、固形分50重量%、ガラス転移温度15℃、最低造膜温度19℃)
・合成樹脂エマルション2:アクリル樹脂エマルション(メチルメタクリレート-(n-ブチルアクリレート)-(2-エチルヘキシルアクリレート)-(γ-メタクリロイルオキシプロピルトリメトキシシラン)-メタクリル酸共重合体、pH8.9、固形分50重量%、ガラス転移温度23℃、最低造膜温度25℃)
・水分散性シリカ1:シリカゾル(pH7.6、固形分20重量%、平均一次粒子径27nm)
・水分散性シリカ2:シリカゾル(pH9.3、固形分20重量%、平均一次粒子径20nm)
・水分散性シリカ3:シリカゾル(pH9.5、固形分40重量%、平均一次粒子径20nm)
Synthetic resin emulsion 1: Acrylic resin emulsion (methyl methacrylate-cyclohexyl methacrylate- (2-ethylhexyl acrylate) -methacrylic acid copolymer, pH 8.7, solid content 50% by weight, glass transition temperature 15 ° C., minimum film-forming temperature 19 ℃)
Synthetic resin emulsion 2: Acrylic resin emulsion (methyl methacrylate- (n-butyl acrylate)-(2-ethylhexyl acrylate)-(γ-methacryloyloxypropyltrimethoxysilane) -methacrylic acid copolymer, pH 8.9, solid content 50% by weight, glass transition temperature 23 ° C, minimum film-forming temperature 25 ° C)
Water-dispersible silica 1: silica sol (pH 7.6, solid content 20% by weight, average primary particle size 27 nm)
Water-dispersible silica 2: silica sol (pH 9.3, solid content 20% by weight, average primary particle size 20 nm)
Water-dispersible silica 3: silica sol (pH 9.5, solid content 40% by weight, average primary particle size 20 nm)
 なお、着色層用組成物II-5の着色粒子中、平均粒子径22μm以上150μm未満の着色粒子(A1)は40重量%、平均粒子径150μm以上212μm未満の着色粒子(A2)は30重量%、平均粒子径212μm以上600μm未満の着色粒子(A3)は30重量%であった。
 着色層用組成物II-7の着色粒子中、(A1)は45重量%、(A2)は31重量%、(A3)は24重量%であった。
 着色層用組成物II-8中の着色粒子中、(A1)は52重量%、(A2)は22重量%、(A3)は26重量%であった。
 着色層用組成物II-6、II-9及びII-10は、着色層用組成物II-5と同様であった。
Of the colored particles of the colored layer composition II-5, colored particles (A1) having an average particle size of 22 μm or more and less than 150 μm are 40% by weight, and colored particles (A2) having an average particle size of 150 μm or more and less than 212 μm are 30% by weight. The colored particles (A3) having an average particle diameter of 212 μm or more and less than 600 μm were 30% by weight.
In the colored particles of the colored layer composition II-7, (A1) was 45% by weight, (A2) was 31% by weight, and (A3) was 24% by weight.
In the colored particles in the colored layer composition II-8, (A1) was 52% by weight, (A2) was 22% by weight, and (A3) was 26% by weight.
The colored layer compositions II-6, II-9 and II-10 were the same as the colored layer composition II-5.
(試験例II-1)
 基層A(ガラス不織布:厚み0.4mm、坪量50g/m)上に、着色層用組成物II-1を、乾燥厚みが2mmとなるようにコーターで塗付し、60℃下で60分間乾燥し、積層体II-1を得た。着色層における微視的凹凸の高低差は0.2mmであった。
 得られた積層体II-1について以下の試験を行った。結果は表4に示す。
(Test Example II-1)
On the base layer A (glass nonwoven fabric: thickness 0.4 mm, basis weight 50 g / m 2 ), the colored layer composition II-1 was applied with a coater so as to have a dry thickness of 2 mm. Drying for 2 minutes yielded laminate II-1. The height difference of the microscopic unevenness in the colored layer was 0.2 mm.
The following tests were performed on the obtained laminate II-1. The results are shown in Table 4.
(赤外線反射性試験)
 上述の方法で得られた積層体を、汚染物質懸濁液(濃度1重量%)に2時間浸漬し、引き上げて標準状態で24時間放置した後、水洗・乾燥した。以上の処理を行った積層体に対し、赤外線ランプを50cmの距離から照射し、温度上昇が平衡に達したときの試験体の裏面温度を測定し、温度上昇抑制性を評価した。評価は、温度が55.0℃未満であったものを「A」、55.0℃以上57.5℃未満であったものを「A’」、57.5℃以上60.0℃未満であったものを「B」、60.0℃以上62.5℃未満であったものを「B’」、62.5℃以上65.0℃未満であったものを「C」、65.0℃以上であったものを「C’」とした。
(Infrared reflectivity test)
The laminate obtained by the above-described method was immersed in a contaminant suspension (concentration: 1% by weight) for 2 hours, pulled up and allowed to stand for 24 hours in a standard state, and then washed and dried. The laminated body subjected to the above treatment was irradiated with an infrared lamp from a distance of 50 cm, and the back surface temperature of the test body when the temperature rise reached equilibrium was measured to evaluate the temperature rise inhibitory property. The evaluation was “A” when the temperature was lower than 55.0 ° C., and “A ′” when the temperature was higher than 55.0 ° C. and lower than 57.5 ° C. “B” for what was 60.0 ° C. or more and less than 62.5 ° C., “C” for what was 62.5 ° C. or more and less than 65.0 ° C., 65.0 What was more than degree C was set to "C '".
(試験例II-2~II-5)
 着色層用組成物II-1を着色層用組成物2~5に代えた以外は、試験例1と同様の方法で、それぞれ積層体II-2~II-5を作製した(着色層における微視的凹凸の高低差0.2mm)。
 得られた積層体につき、試験例II-1と同様の試験を行った。結果は表4に示す。
(Test Examples II-2 to II-5)
Laminates II-2 to II-5 were prepared in the same manner as in Test Example 1 except that the colored layer composition II-1 was replaced with the colored layer compositions 2 to 5 (fine layers in the colored layer). Visual unevenness height difference 0.2 mm).
The obtained laminate was tested in the same manner as in Test Example II-1. The results are shown in Table 4.
(試験例II-6)
 基層A上に、着色層用組成物II-5を、乾燥厚みが4mmとなるようにコーターで塗付し、60℃下で10分間乾燥した後、エンボス加工し表面に砂岩調の凹凸模様を形成し、積層体II-6を作製した。(凹凸模様の高低差3mm、着色層における微視的凹凸の高低差0.1mm)
 得られた積層体II-6について、試験例II-1と同様の試験を行った。結果は表4に示す。
(Test Example II-6)
The colored layer composition II-5 was applied onto the base layer A with a coater so that the dry thickness was 4 mm, dried at 60 ° C. for 10 minutes, and then embossed to give a sandstone-like uneven pattern on the surface. Thus, a laminate II-6 was produced. (3 mm height difference of uneven pattern, 0.1 mm height difference of microscopic unevenness in the colored layer)
The obtained laminate II-6 was tested in the same manner as in Test Example II-1. The results are shown in Table 4.
(試験例II-7)
 着色層用組成物II-5を着色層用組成物II-6に代えた以外は、試験例II-6と同様の方法で積層体II-7を作製した(凹凸模様の高低差3mm、微視的凹凸の高低差0.1mm)。
 得られた積層体II-7について、試験例II-1と同様の試験を行った。結果は表4に示す。
(Test Example II-7)
A laminate II-7 was produced in the same manner as in Test Example II-6 except that the colored layer composition II-5 was replaced with the colored layer composition II-6 (the height difference of the uneven pattern was 3 mm, fine Visual unevenness height difference 0.1 mm).
The obtained laminate II-7 was tested in the same manner as in Test Example II-1. The results are shown in Table 4.
(試験例II-8)
 着色層用組成物II-5を着色層用組成物II-9に代えた以外は、試験例II-6と同様の方法で積層体II-8を作製した(凹凸模様の高低差3mm、微視的凹凸の高低差0.1mm)。
 得られた積層体II-8について、試験例1と同様の試験を行った。結果は表4に示す。
(Test Example II-8)
A laminate II-8 was produced in the same manner as in Test Example II-6 except that the colored layer composition II-5 was replaced with the colored layer composition II-9 (the height difference of the concavo-convex pattern was 3 mm, Visual unevenness height difference 0.1 mm).
The same test as in Test Example 1 was performed on the obtained laminate II-8. The results are shown in Table 4.
(試験例II-9)
 基層A上に、着色層用組成物II-5を、風圧を用いて玉状に吹付け、乾燥厚み1~3mm(高低差2mm)の凹凸模様を形成し、60℃下で60分間乾燥し、積層体II-9を作製した(微視的凹凸の高低差0.1mm)。
 得られた積層体II-9について、試験例II-1と同様の試験を行った。結果は表4に示す。
(Test Example II-9)
The colored layer composition II-5 is sprayed onto the base layer A in a ball shape using wind pressure to form a concavo-convex pattern having a dry thickness of 1 to 3 mm (height difference of 2 mm) and dried at 60 ° C. for 60 minutes. Then, a laminate II-9 was produced (microscopic unevenness difference 0.1 mm).
The obtained laminate II-9 was tested in the same manner as in Test Example II-1. The results are shown in Table 4.
(試験例II-10)
 基層A上に、着色層用組成物II-5、II-7、II-8をそれぞれ風圧を用いて玉状に吹付け、乾燥厚み1~3mm(高低差2mm)の凹凸模様を形成し、60℃下で60分間乾燥し、積層体II-10を作製した(微視的凹凸の高低差0.1mm)。
 得られた積層体II-10について、試験例II-1と同様の試験を行った。結果は表4に示す。
(Test Example II-10)
On the base layer A, the colored layer compositions II-5, II-7, and II-8 are each sprayed in a ball shape using wind pressure to form a concavo-convex pattern having a dry thickness of 1 to 3 mm (height difference of 2 mm). The laminate was dried at 60 ° C. for 60 minutes to prepare a laminate II-10 (microscopic unevenness difference 0.1 mm).
The obtained laminate II-10 was tested in the same manner as in Test Example II-1. The results are shown in Table 4.
(試験例II-11)
 着色層用組成物II-1を着色層用組成物II-10に代えた以外は、試験例II-1と同様の方法で積層体II-11を作製した。(着色層における微視的凹凸の高低差0.2mm)。得られた積層体II-11について、試験例II-1と同様の試験を行った。結果は表4に示す。
(Test Example II-11)
A laminate II-11 was produced in the same manner as in Test Example II-1, except that the colored layer composition II-1 was replaced with the colored layer composition II-10. (The difference in level of microscopic unevenness in the colored layer is 0.2 mm). The obtained laminate II-11 was tested in the same manner as in Test Example II-1. The results are shown in Table 4.
Figure JPOXMLDOC01-appb-T000003
Figure JPOXMLDOC01-appb-T000003
Figure JPOXMLDOC01-appb-T000004
Figure JPOXMLDOC01-appb-T000004

Claims (8)

  1.  装飾層と基層が積層された積層体であって、
     前記装飾層が、着色粒子、及び、平均一次粒子径が1nm~200nmのシリカを含有し、
     前記着色粒子が、無機質粒子の表面に、金属酸化物を付着させたものであることを特徴とする積層体。
    A laminate in which a decorative layer and a base layer are laminated,
    The decorative layer contains colored particles and silica having an average primary particle diameter of 1 nm to 200 nm;
    A laminate having the colored particles obtained by attaching a metal oxide to the surface of inorganic particles.
  2.  前記装飾層が、着色層の単独層、又は、着色層の上に透明層が積層された層であり、
     前記着色層が、合成樹脂、及び、前記着色粒子を含有し、
     前記透明層が、合成樹脂を含有することを特徴とする請求項1に記載の積層体。
    The decorative layer is a single layer of a colored layer, or a layer in which a transparent layer is laminated on the colored layer,
    The colored layer contains a synthetic resin and the colored particles,
    The laminate according to claim 1, wherein the transparent layer contains a synthetic resin.
  3.  前記着色層が、前記着色粒子100重量部に対して、前記合成樹脂を固形分重量比率で3~50重量部含有することを特徴とする請求項2に記載の積層体。 3. The laminate according to claim 2, wherein the colored layer contains 3 to 50 parts by weight of the synthetic resin in a solid weight ratio with respect to 100 parts by weight of the colored particles.
  4.  前記着色層の単独層が、前記着色粒子100重量部に対して、前記シリカを0.003~50重量部含有することを特徴とする請求項2又は3に記載の積層体。 The laminate according to claim 2 or 3, wherein the single layer of the colored layer contains 0.003 to 50 parts by weight of the silica with respect to 100 parts by weight of the colored particles.
  5.  前記着色層の表面が、前記着色粒子に由来する微視的な凹凸形状を有していることを特徴とする請求項2~4のいずれかに記載の積層体。 The laminate according to any one of claims 2 to 4, wherein the surface of the colored layer has a microscopic uneven shape derived from the colored particles.
  6.  前記着色層の表面が、更に、巨視的な凹凸模様を有していることを特徴とする請求項2~5のいずれかに記載の積層体。 6. The laminate according to claim 2, wherein the surface of the colored layer further has a macroscopic uneven pattern.
  7.  前記透明層が、前記シリカ100重量部に対して、前記合成樹脂を固形分重量比率で5~500重量部含有することを特徴とする請求項2、3、5、及び6のいずれかに記載の積層体。 7. The transparent layer contains 5 to 500 parts by weight of the synthetic resin in a solid weight ratio with respect to 100 parts by weight of the silica. Laminated body.
  8.  請求項1~7のいずれかに記載の積層体を、接着剤を介して、基材に貼着することを特徴とする施工方法。
     
    A construction method comprising sticking the laminate according to any one of claims 1 to 7 to a substrate via an adhesive.
PCT/JP2012/066565 2011-06-29 2012-06-28 Laminate body WO2013002335A1 (en)

Priority Applications (4)

Application Number Priority Date Filing Date Title
KR1020137015398A KR101492760B1 (en) 2011-06-29 2012-06-28 Laminate body
CN201280005301.2A CN103313853B (en) 2011-06-29 2012-06-28 Laminate
SG2013050026A SG191769A1 (en) 2011-06-29 2012-06-28 Laminate body
HK13112023.1A HK1184762A1 (en) 2011-06-29 2013-10-24 Laminate body

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
JP2011144225 2011-06-29
JP2011-144225 2011-06-29
JP2011-153670 2011-07-12
JP2011153670 2011-07-12

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KR (1) KR101492760B1 (en)
CN (1) CN103313853B (en)
HK (1) HK1184762A1 (en)
MY (1) MY158501A (en)
SG (1) SG191769A1 (en)
WO (1) WO2013002335A1 (en)

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CN103243882A (en) * 2013-05-10 2013-08-14 苏州工业园区方圆金属制品有限公司 Novel thermal-insulation energy-saving decorative wall tile
JP7404837B2 (en) 2019-12-10 2023-12-26 Dic株式会社 Laminated bodies and 3D design forming materials

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JP2005314665A (en) * 2004-03-30 2005-11-10 Sumitomo Bakelite Co Ltd Resin composition for decorative laminate, material for surface layer of decorative laminate and decorative laminate
JP2008132673A (en) * 2006-11-28 2008-06-12 Shizen Sozai Kenkyusho:Kk Decorative paper and moisture conditioning decorative plate
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JP2002052667A (en) * 2000-08-11 2002-02-19 Hiraoka & Co Ltd Exposure stain preventing sheet and method for manufacturing the same
JP2005314665A (en) * 2004-03-30 2005-11-10 Sumitomo Bakelite Co Ltd Resin composition for decorative laminate, material for surface layer of decorative laminate and decorative laminate
JP2008132673A (en) * 2006-11-28 2008-06-12 Shizen Sozai Kenkyusho:Kk Decorative paper and moisture conditioning decorative plate
JP2009279814A (en) * 2008-05-21 2009-12-03 Hiraoka & Co Ltd Heat-shielding film material
JP2010220567A (en) * 2009-03-24 2010-10-07 Sekisui Film Kk Heat-shielding agricultural film

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Publication number Priority date Publication date Assignee Title
CN103243882A (en) * 2013-05-10 2013-08-14 苏州工业园区方圆金属制品有限公司 Novel thermal-insulation energy-saving decorative wall tile
JP7404837B2 (en) 2019-12-10 2023-12-26 Dic株式会社 Laminated bodies and 3D design forming materials

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KR20130114182A (en) 2013-10-16
HK1184762A1 (en) 2014-01-30
KR101492760B1 (en) 2015-02-12
CN103313853A (en) 2013-09-18
MY158501A (en) 2016-10-14
CN103313853B (en) 2016-10-12
SG191769A1 (en) 2013-08-30

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