WO2012157660A1 - Mounting structure for non-contact charger - Google Patents

Mounting structure for non-contact charger Download PDF

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Publication number
WO2012157660A1
WO2012157660A1 PCT/JP2012/062472 JP2012062472W WO2012157660A1 WO 2012157660 A1 WO2012157660 A1 WO 2012157660A1 JP 2012062472 W JP2012062472 W JP 2012062472W WO 2012157660 A1 WO2012157660 A1 WO 2012157660A1
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WO
WIPO (PCT)
Prior art keywords
power receiving
receiving unit
support member
electric vehicle
power
Prior art date
Application number
PCT/JP2012/062472
Other languages
French (fr)
Japanese (ja)
Inventor
成幸 吉田
Original Assignee
日産自動車株式会社
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Filing date
Publication date
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Publication of WO2012157660A1 publication Critical patent/WO2012157660A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60KARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
    • B60K1/00Arrangement or mounting of electrical propulsion units
    • B60K1/04Arrangement or mounting of electrical propulsion units of the electric storage means for propulsion
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L53/00Methods of charging batteries, specially adapted for electric vehicles; Charging stations or on-board charging equipment therefor; Exchange of energy storage elements in electric vehicles
    • B60L53/10Methods of charging batteries, specially adapted for electric vehicles; Charging stations or on-board charging equipment therefor; Exchange of energy storage elements in electric vehicles characterised by the energy transfer between the charging station and the vehicle
    • B60L53/12Inductive energy transfer
    • B60L53/126Methods for pairing a vehicle and a charging station, e.g. establishing a one-to-one relation between a wireless power transmitter and a wireless power receiver
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L53/00Methods of charging batteries, specially adapted for electric vehicles; Charging stations or on-board charging equipment therefor; Exchange of energy storage elements in electric vehicles
    • B60L53/30Constructional details of charging stations
    • B60L53/35Means for automatic or assisted adjustment of the relative position of charging devices and vehicles
    • B60L53/36Means for automatic or assisted adjustment of the relative position of charging devices and vehicles by positioning the vehicle
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L53/00Methods of charging batteries, specially adapted for electric vehicles; Charging stations or on-board charging equipment therefor; Exchange of energy storage elements in electric vehicles
    • B60L53/30Constructional details of charging stations
    • B60L53/35Means for automatic or assisted adjustment of the relative position of charging devices and vehicles
    • B60L53/38Means for automatic or assisted adjustment of the relative position of charging devices and vehicles specially adapted for charging by inductive energy transfer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60KARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
    • B60K1/00Arrangement or mounting of electrical propulsion units
    • B60K1/04Arrangement or mounting of electrical propulsion units of the electric storage means for propulsion
    • B60K2001/0405Arrangement or mounting of electrical propulsion units of the electric storage means for propulsion characterised by their position
    • B60K2001/0416Arrangement in the rear part of the vehicle
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60KARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
    • B60K1/00Arrangement or mounting of electrical propulsion units
    • B60K1/04Arrangement or mounting of electrical propulsion units of the electric storage means for propulsion
    • B60K2001/0405Arrangement or mounting of electrical propulsion units of the electric storage means for propulsion characterised by their position
    • B60K2001/0438Arrangement under the floor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60KARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
    • B60K1/00Arrangement or mounting of electrical propulsion units
    • B60K1/04Arrangement or mounting of electrical propulsion units of the electric storage means for propulsion
    • B60K2001/0455Removal or replacement of the energy storages
    • B60K2001/0472Removal or replacement of the energy storages from below
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/60Other road transportation technologies with climate change mitigation effect
    • Y02T10/70Energy storage systems for electromobility, e.g. batteries
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/60Other road transportation technologies with climate change mitigation effect
    • Y02T10/7072Electromobility specific charging systems or methods for batteries, ultracapacitors, supercapacitors or double-layer capacitors
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T90/00Enabling technologies or technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02T90/10Technologies relating to charging of electric vehicles
    • Y02T90/12Electric charging stations
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T90/00Enabling technologies or technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02T90/10Technologies relating to charging of electric vehicles
    • Y02T90/14Plug-in electric vehicles

Definitions

  • the present invention relates to a structure for mounting a non-contact charger having a power receiving coil on a vehicle.
  • Patent Document 1 discloses a technique in which a power receiving coil that is electromagnetically coupled to a ground-side feeding coil is attached to the bottom of a rear trunk of an electric vehicle in order to charge the battery of the electric vehicle in a non-contact manner.
  • the power transmission efficiency of non-contact charging depends on the height of the electric vehicle, so the power transmission efficiency cannot be sufficiently increased. There's a problem.
  • the problem to be solved by the present invention is to provide a structure for mounting a non-contact charger to a vehicle capable of improving the power transmission efficiency of non-contact charging.
  • the above problem is solved by fixing the support member to the lower surface of the floor panel and fixing the upper surface of the non-contact charger to the lower surface of the support member so that the power receiving surface is exposed.
  • the distance between the vehicle-side power receiving coil and the ground-side power feeding coil can be set depending on the height of the support member, the power transmission efficiency of non-contact charging can be improved.
  • FIG. 1A is a diagram for explaining the operation of the electric vehicle for non-contact charging in the embodiment of the present invention, and is a diagram showing a state in which the electric vehicle is approaching the power feeding unit.
  • FIG. 1B is a diagram for explaining the operation of the electric vehicle for non-contact charging in the embodiment of the present invention, and is a diagram showing a state in which the electric vehicle is stopped at the charging parking position.
  • FIG. 2 is a cross-sectional view of the rear part of the electric vehicle according to the embodiment of the present invention.
  • FIG. 3 is a perspective view of the rear part of the electric vehicle as viewed from below according to the embodiment of the present invention.
  • FIG. 4 is a bottom view of the rear part of the electric vehicle according to the embodiment of the present invention.
  • FIG. 5 is a view showing the mounting unit in the embodiment of the present invention, and is a view taken in the direction of the arrow V in FIG.
  • FIGS. 1A and 1B are diagrams for explaining the operation of an electric vehicle for non-contact charging.
  • an electric vehicle (EV) 1 in the present embodiment includes a power receiving unit 10 having a power receiving coil 11 for charging a battery that supplies power to an electric motor for traveling. .
  • the power receiving unit 10 is attached to the rear part of the electric vehicle 1.
  • a power feeding unit 50 having a power feeding coil 51 is installed on the ground side, and the power receiving coil 11 and the power feeding coil 51 are electromagnetically coupled by electromagnetic induction, electromagnetic field resonance, or the like.
  • the battery is charged without contact.
  • the electric vehicle 1 When actually charging the battery, as shown in FIG. 1A, first, the electric vehicle 1 is moved backward to the charging parking position where the power supply unit 50 is installed, and the power receiving unit 10 is brought closer to the power supply unit 50. Then, as shown in FIG. 1B, when the power receiving unit 10 reaches a position facing the power feeding unit 50, the electric vehicle 1 is stopped and charging is started.
  • FIG. 2 is a cross-sectional view of the rear portion of the electric vehicle in the present embodiment
  • FIG. 3 is a perspective view of the rear portion of the electric vehicle in the present embodiment
  • FIG. 4 is a bottom view of the rear portion of the electric vehicle in the present embodiment
  • FIG. 5 is a view showing the mounting unit in the present embodiment.
  • the power receiving unit 10 is indicated by a broken line in order to facilitate understanding of the structure of the mounting unit 20.
  • the power receiving unit 10 is attached to the floor panel 2 of the electric vehicle 1 via the attachment unit 20.
  • the mounting unit 20 includes a pair of support members 30 and a protection member 40.
  • Each support member 30 is a rectangular tube rod-like member extending in the front-rear direction of the electric vehicle 1 in plan view, and is made of, for example, aluminum, iron, nickel, or an alloy containing at least one of them. Has been.
  • the support member 30 includes a first fixing portion 31, a first support portion 32, and a first bent portion 33.
  • the support member 30 is fixed to the floor panel 2 by bolt fastening or the like at the first fixing portion 31.
  • the power receiving unit 10 is fixed to the first support portion 32 of the support member 30 by bolt fastening or the like.
  • the power receiving coil 11 and the power receiving coil 11 depend on the height of the support member 30 without depending on the vehicle height of the electric vehicle 1.
  • the distance to the power feeding coil 51 can be set.
  • the power receiving unit 10 for non-contact charging can be easily retrofitted to an existing electric vehicle.
  • the power receiving unit 10 is connected to the lower surface 321 of the first support portion 32 so that the back surface 12 (the upper surface in FIG. 1 is attached to one support portion 32.
  • the power receiving surface 13 of the power receiving unit 10 (the surface that faces the power feeding unit 50 in the power receiving unit 10; see FIG. 1B) is always exposed downward, and the power receiving unit 10, the power feeding unit 50, The support member 30 is not interposed between the two. Therefore, in this embodiment, the magnetic flux formed between the power receiving coil 11 and the power feeding coil 51 at the time of non-contact charging is not hindered by the support member 30.
  • the power receiving unit fixed to the first support portion 32.
  • Ten power receiving coils 11 are also located between the rear wheels 4.
  • the wheel of the rear wheel 4 is made of a material having a low magnetic permeability and high conductivity such as aluminum.
  • the power receiving coil 11 is sandwiched between the wheels of the rear wheel 4, it is possible to prevent the magnetic flux formed between the power receiving coil 11 and the power feeding coil 51 from leaking to the side during non-contact charging. can do.
  • the support member 30 is composed of a rod-shaped member, the back surface 12 of the power receiving unit 10 can be exposed. For this reason, the power receiving unit 10 can be efficiently cooled.
  • a notch 34 is formed on the lower surface 321 of the first support portion 32. This notch 34 extends in parallel to the vehicle width direction of the electric vehicle 1 and is formed so as to correspond to the approximate center of the power receiving coil 11 in plan view, as shown in FIG.
  • the power receiving unit 10 itself bends with the notch 34 as a starting point. Therefore, other parts of the electric vehicle 1 (for example, the power receiving unit 10 Damage to the connected harness or battery) can be suppressed.
  • the power receiving unit 10 can be bent toward the floor panel 2, and the bent power receiving unit 10 can be prevented from contacting the ground. it can.
  • the support member 30 is composed of a rod-shaped member, the support member 30 is easily bent together with the power receiving unit 10 as compared with the plate-shaped member.
  • the notch 34 is formed so as to correspond to the substantially center of the power receiving coil 11, so that it is disturbed by the ferrite.
  • the power receiving coil 11 can be bent.
  • the first fixing portion 31 and the first support portion 32 are connected via a first bent portion 33.
  • the first fixed portion 31 and the first support portion 32 extend substantially parallel to the plane direction of the floor panel 2, whereas the first bent portion 33 is a normal line of the floor panel 22. It extends in the direction (that is, the vertical direction), and a substantially stepped step is formed between the first fixed portion 31 and the first support portion 32.
  • the power reception unit 10 is held away from the floor panel 2 by the support member 30, and a space 3 is formed between the back surface 12 of the power reception unit 10 and the lower surface of the floor panel 2.
  • the power receiving unit 10 when the wind passes through the space 3 formed between the power receiving unit 10 and the floor panel 2, the power receiving unit 10 is efficiently cooled.
  • the protective member 40 of the mounting unit 20 is a rod-like member having a rectangular tube extending in the vehicle width direction of the electric vehicle 1 in plan view, and is made of, for example, aluminum or an alloy containing aluminum.
  • the protection member 40 By configuring the protection member 40 with a material having such a low magnetic permeability and high conductivity, it is possible to suppress the magnetic flux formed between the power receiving coil 11 and the power feeding coil 51 from leaking backward during non-contact charging. Can do.
  • the protective member 40 has a second support portion 41, a second fixing portion 42, and a second bent portion 43, as shown in FIGS.
  • the rear end of the first support portion 32 of the support member 30 is fixed to the upper surface 411 of the second support portion 41 by bolt fastening or the like (that is, the protection member 40 is fixed to the lower surface 321 of the support member 30).
  • the protection member 40 supports the rear end of the support member 30.
  • a second fixing portion 42 is connected to both ends of the second support portion 41 via a second bent portion 43, and the protection member 40 is bolted to the floor panel 2 by the second fixing portion 42. It is fixed by.
  • the protection member 40 is provided behind the power receiving unit 10. For this reason, the power receiving unit 10 can be protected from the curb or the like by the protective member 40 when the electric vehicle 1 is moved backward.
  • the protection member 40 is positioned below the support member 30 that supports the power reception unit 10. For this reason, the power receiving unit 10 can be protected from the curb or the like by the protective member 40 when the electric vehicle 1 is moved backward or removed.
  • the lower surface 412 of the second support portion 41 of the protection member 40 is located below the lower surface 13 (that is, the power receiving surface 13) of the power receiving unit 10. For this reason, the power receiving unit 10 can be protected from the curb or the like by the protective member 40 when the electric vehicle 1 is moved backward or removed.
  • the second support portion 41 and the second fixing portion 42 are substantially parallel to the plane direction of the floor panel 2, whereas the second bent portion 43 is a floor.
  • the panel 2 is inclined with respect to the normal direction. Since the rigidity of the protection member 40 is lowered by inclining the second bent portion 43 in this way, for example, the load applied to the mounting unit 20 at the time of contact with the curb or at the time of wheel removal is efficiently absorbed by the protection member 40. can do.
  • the power receiving unit 10 is attached to the floor panel 2 via the support member 30. Accordingly, the distance between the power receiving coil 11 and the power feeding coil 51 can be set depending on the height of the support member 30 without depending on the vehicle height of the electric vehicle 1, so that the power transmission efficiency of non-contact charging can be improved. Improvements can be made.
  • the power receiving unit 10 for non-contact charging can be easily retrofitted to an existing electric vehicle.
  • the power receiving unit 10 is fixed to the support member 30 so that the back surface 12 of the power receiving unit 10 and the lower surface 321 of the support member 30 are in contact, the power receiving surface 13 of the power receiving unit 10 is It is exposed downward without being blocked by the support member 30. For this reason, the magnetic flux formed between the power receiving coil 11 and the power feeding coil 51 during non-contact charging is not hindered by the support member 30.
  • the electric vehicle 1 in the present embodiment corresponds to an example of a vehicle in the present invention
  • the power receiving unit 10 in the present embodiment corresponds to an example of a non-contact charger in the present invention.
  • the space 3 may not be formed between the power receiving unit 10 and the floor panel 2. Also in this case, since the distance between the power receiving coil 11 and the power feeding coil 51 can be set by the height of the support member interposed between the power receiving unit 10 and the floor panel 2, power transmission for non-contact charging is possible. Efficiency can be improved.

Abstract

A structure for mounting a power-receiving unit (10), which has a power-receiving coil (11), to an electric vehicle (1), is provided with a support member (30) that is secured to the underside of a floor panel (2) of the electric vehicle (1). The topside of the power-receiving unit (10) is secured to the underside of the support member (30) in such a manner that a power-receiving surface (13) is exposed. This configuration enables the power transmission efficiency of non-contact charging to be improved.

Description

非接触充電器の取付構造Non-contact charger mounting structure
 本発明は、受電コイルを有する非接触充電器の車輛への取付構造に関するものである。 The present invention relates to a structure for mounting a non-contact charger having a power receiving coil on a vehicle.
 電動車のバッテリを非接触充電するために、地上側の給電コイルと電磁的に結合する受電コイルを、電動車の後部トランクの底面に貼り付けたものが例えば特許文献1として知られている。 For example, Patent Document 1 discloses a technique in which a power receiving coil that is electromagnetically coupled to a ground-side feeding coil is attached to the bottom of a rear trunk of an electric vehicle in order to charge the battery of the electric vehicle in a non-contact manner.
 上記の技術では、給電コイルと受電コイルの距離が近いほど送電効率が向上するが、非接触充電の送電効率が電動車の車高に依存してしまうので、送電効率を十分に高められないという問題がある。 In the above technology, the closer the distance between the feeding coil and the receiving coil, the better the power transmission efficiency. However, the power transmission efficiency of non-contact charging depends on the height of the electric vehicle, so the power transmission efficiency cannot be sufficiently increased. There's a problem.
特開平7-227007号公報JP-A-7-227007
 本発明が解決しようとする課題は、非接触充電の送電効率の向上を図ることができる非接触充電器の車輛への取付構造を提供することである。 The problem to be solved by the present invention is to provide a structure for mounting a non-contact charger to a vehicle capable of improving the power transmission efficiency of non-contact charging.
 本発明では、支持部材をフロアパネルの下面に固定し、非接触充電器の上面を、受電面が露出するように支持部材の下面に固定することによって上記課題を解決する。 In the present invention, the above problem is solved by fixing the support member to the lower surface of the floor panel and fixing the upper surface of the non-contact charger to the lower surface of the support member so that the power receiving surface is exposed.
 本発明によれば、支持部材の高さによって、車輛側の受電コイルと地上側の給電コイルとの間の距離を設定することができるので、非接触充電の送電効率を向上させることができる。 According to the present invention, since the distance between the vehicle-side power receiving coil and the ground-side power feeding coil can be set depending on the height of the support member, the power transmission efficiency of non-contact charging can be improved.
図1Aは、本発明の実施形態における非接触充電のための電気自動車の動作を説明するための図であり、電気自動車が給電ユニットに接近している様子を示す図である。FIG. 1A is a diagram for explaining the operation of the electric vehicle for non-contact charging in the embodiment of the present invention, and is a diagram showing a state in which the electric vehicle is approaching the power feeding unit. 図1Bは、本発明の実施形態における非接触充電のための電気自動車の動作を説明するための図であり、電気自動車が充電駐車位置で停止した状態を示す図である。FIG. 1B is a diagram for explaining the operation of the electric vehicle for non-contact charging in the embodiment of the present invention, and is a diagram showing a state in which the electric vehicle is stopped at the charging parking position. 図2は、本発明の実施形態における電気自動車の後部の断面図である。FIG. 2 is a cross-sectional view of the rear part of the electric vehicle according to the embodiment of the present invention. 図3は、本発明の実施形態における電気自動車の後部を下方から見た斜視図である。FIG. 3 is a perspective view of the rear part of the electric vehicle as viewed from below according to the embodiment of the present invention. 図4は、本発明の実施形態における電気自動車の後部の底面図である。FIG. 4 is a bottom view of the rear part of the electric vehicle according to the embodiment of the present invention. 図5は、本発明の実施形態における取付ユニットを示す図であり、図3のV方向矢視図である。FIG. 5 is a view showing the mounting unit in the embodiment of the present invention, and is a view taken in the direction of the arrow V in FIG.
 以下、本発明の実施形態を図面に基づいて説明する。 Hereinafter, embodiments of the present invention will be described with reference to the drawings.
 図1A及び図1Bは非接触充電のための電気自動車の動作を説明するための図である。 1A and 1B are diagrams for explaining the operation of an electric vehicle for non-contact charging.
 本実施形態における電気自動車(EV)1は、図1A及び図1Bに示すように、走行用の電動モータに電力供給するバッテリを充電するために、受電コイル11を有する受電ユニット10を備えている。この受電ユニット10は、電気自動車1の後部に取り付けられている。 As shown in FIGS. 1A and 1B, an electric vehicle (EV) 1 in the present embodiment includes a power receiving unit 10 having a power receiving coil 11 for charging a battery that supplies power to an electric motor for traveling. . The power receiving unit 10 is attached to the rear part of the electric vehicle 1.
 一方、同図に示すように、地上側には、給電コイル51を有する給電ユニット50が設置されており、電磁誘導や電磁場共鳴等によって受電コイル11と給電コイル51とを電磁的に結合することで、バッテリを非接触で充電する。 On the other hand, as shown in the figure, a power feeding unit 50 having a power feeding coil 51 is installed on the ground side, and the power receiving coil 11 and the power feeding coil 51 are electromagnetically coupled by electromagnetic induction, electromagnetic field resonance, or the like. The battery is charged without contact.
 実際にバッテリを充電する場合には、図1Aに示すように、先ず、給電ユニット50が設置されている充電駐車位置に電気自動車1を後退させて、受電ユニット10を給電ユニット50に接近させる。そして、図1Bに示すように、受電ユニット10が給電ユニット50に対向する位置に達したら、電気自動車1を停止させて充電を開始する。 When actually charging the battery, as shown in FIG. 1A, first, the electric vehicle 1 is moved backward to the charging parking position where the power supply unit 50 is installed, and the power receiving unit 10 is brought closer to the power supply unit 50. Then, as shown in FIG. 1B, when the power receiving unit 10 reaches a position facing the power feeding unit 50, the electric vehicle 1 is stopped and charging is started.
 以下に、本実施形態における受電ユニット10の電気自動車1への取付構造について、図2~図5を参照しながら説明する。 Hereinafter, a structure for attaching the power receiving unit 10 to the electric vehicle 1 in the present embodiment will be described with reference to FIGS.
 図2は本実施形態における電気自動車の後部の断面図、図3は本実施形態における電気自動車の後部の下方から見た斜視図、図4は本実施形態における電気自動車の後部の底面図、及び図5は本実施形態における取付ユニットを示す図である。なお、図3では、取付ユニット20の構造の理解を容易にするために、受電ユニット10を破線で示している。 2 is a cross-sectional view of the rear portion of the electric vehicle in the present embodiment, FIG. 3 is a perspective view of the rear portion of the electric vehicle in the present embodiment, and FIG. 4 is a bottom view of the rear portion of the electric vehicle in the present embodiment. FIG. 5 is a view showing the mounting unit in the present embodiment. In FIG. 3, the power receiving unit 10 is indicated by a broken line in order to facilitate understanding of the structure of the mounting unit 20.
 本実施形態では、図2~図4に示すように、受電ユニット10は、取付ユニット20を介して電気自動車1のフロアパネル2に取り付けられている。この取付ユニット20は、一対の支持部材30と、保護部材40と、から構成されている。 In this embodiment, as shown in FIGS. 2 to 4, the power receiving unit 10 is attached to the floor panel 2 of the electric vehicle 1 via the attachment unit 20. The mounting unit 20 includes a pair of support members 30 and a protection member 40.
 それぞれの支持部材30は、平面視において電気自動車1の前後方向に延在する角筒の棒状部材であり、例えば、アルミニウム、鉄、ニッケル、又はそれらのうちの少なくとも一つを含む合金等から構成されている。 Each support member 30 is a rectangular tube rod-like member extending in the front-rear direction of the electric vehicle 1 in plan view, and is made of, for example, aluminum, iron, nickel, or an alloy containing at least one of them. Has been.
 この支持部材30は、第1の固定部31と、第1の支持部32と、第1の屈曲部33と、を有している。この支持部材30は、第1の固定部31でボルト締結等によってフロアパネル2に固定されている。 The support member 30 includes a first fixing portion 31, a first support portion 32, and a first bent portion 33. The support member 30 is fixed to the floor panel 2 by bolt fastening or the like at the first fixing portion 31.
 一方、この支持部材30の第1の支持部32には、受電ユニット10がボルト締結等によって固定されている。このように、本実施形態では、支持部材30を介して受電ユニット10をフロアパネル2に取り付けるので、電気自動車1の車高に依存することなく、支持部材30の高さによって、受電コイル11と給電コイル51との間の距離を設定することができる。 On the other hand, the power receiving unit 10 is fixed to the first support portion 32 of the support member 30 by bolt fastening or the like. Thus, in this embodiment, since the power receiving unit 10 is attached to the floor panel 2 via the support member 30, the power receiving coil 11 and the power receiving coil 11 depend on the height of the support member 30 without depending on the vehicle height of the electric vehicle 1. The distance to the power feeding coil 51 can be set.
 しかも、本実施形態では、受電ユニット10とフロアパネル2との間に一つの部材を介在させるだけであるので、簡単且つ低コストで送電効率の向上を図ることができる。また、既存の電気自動車に対しても、非接触充電用の受電ユニット10を簡単に後付けすることもできる。 Moreover, in this embodiment, since only one member is interposed between the power receiving unit 10 and the floor panel 2, it is possible to improve power transmission efficiency easily and at low cost. Further, the power receiving unit 10 for non-contact charging can be easily retrofitted to an existing electric vehicle.
 この際、本実施形態では、特に図2に示すように、当該受電ユニット10の背面12(同図における上面)が第1の支持部32の下面321と接触するように、受電ユニット10が第1の支持部32に取り付けられている。 At this time, in the present embodiment, as shown in FIG. 2 in particular, the power receiving unit 10 is connected to the lower surface 321 of the first support portion 32 so that the back surface 12 (the upper surface in FIG. 1 is attached to one support portion 32.
 このため、受電ユニット10の受電面13(受電ユニット10において給電ユニット50と対向することとなる面。図1B参照。)が下方に向かって常に露出しており、受電ユニット10と給電ユニット50との間に支持部材30が介在することがない。そのため、本実施形態では、非接触充電時に受電コイル11と給電コイル51との間に形成される磁束が、支持部材30によって妨げてられてしまうことがない。 For this reason, the power receiving surface 13 of the power receiving unit 10 (the surface that faces the power feeding unit 50 in the power receiving unit 10; see FIG. 1B) is always exposed downward, and the power receiving unit 10, the power feeding unit 50, The support member 30 is not interposed between the two. Therefore, in this embodiment, the magnetic flux formed between the power receiving coil 11 and the power feeding coil 51 at the time of non-contact charging is not hindered by the support member 30.
 また、特に図4に示すように、この第1の支持部32は、電気自動車1の一対の後輪4の間に設けられているので、この第1の支持部32に固定された受電ユニット10の受電コイル11も、後輪4の間に位置している。一般的に、後輪4のホイールは、アルミニウム等の透磁率の低く且つ導電率の高い材料から構成されている。本実施形態では、こうした後輪4のホイールに受電コイル11が挟まれているので、非接触充電時に受電コイル11と給電コイル51との間に形成される磁束が側方に漏洩するのを抑制することができる。 In particular, as shown in FIG. 4, since the first support portion 32 is provided between the pair of rear wheels 4 of the electric vehicle 1, the power receiving unit fixed to the first support portion 32. Ten power receiving coils 11 are also located between the rear wheels 4. Generally, the wheel of the rear wheel 4 is made of a material having a low magnetic permeability and high conductivity such as aluminum. In the present embodiment, since the power receiving coil 11 is sandwiched between the wheels of the rear wheel 4, it is possible to prevent the magnetic flux formed between the power receiving coil 11 and the power feeding coil 51 from leaking to the side during non-contact charging. can do.
 また、支持部材30が棒状の部材で構成されているので、受電ユニット10の背面12を露出させることができる。このため、受電ユニット10を効率的に冷却することができる。 Further, since the support member 30 is composed of a rod-shaped member, the back surface 12 of the power receiving unit 10 can be exposed. For this reason, the power receiving unit 10 can be efficiently cooled.
 さらに、この第1の支持部32の下面321にはノッチ34が形成されている。このノッチ34は、電気自動車1の車幅方向に平行に延在しており、特に図4に示すように、平面視において受電コイル11の略中央に対応するように形成されている。 Further, a notch 34 is formed on the lower surface 321 of the first support portion 32. This notch 34 extends in parallel to the vehicle width direction of the electric vehicle 1 and is formed so as to correspond to the approximate center of the power receiving coil 11 in plan view, as shown in FIG.
 例えば、電気自動車1の後退時に取付ユニット20に縁石等が接触した場合には、このノッチ34を起点として、受電ユニット10自体が折れ曲がるので、電気自動車1の他の部品(例えば、受電ユニット10に接続されたハーネスやバッテリ等)の損傷を抑制することができる。 For example, when a curb or the like comes into contact with the mounting unit 20 when the electric vehicle 1 moves backward, the power receiving unit 10 itself bends with the notch 34 as a starting point. Therefore, other parts of the electric vehicle 1 (for example, the power receiving unit 10 Damage to the connected harness or battery) can be suppressed.
 この際、ノッチ34を支持部材30の下面321に形成しておくことで、受電ユニット10をフロアパネル2側に折り曲げることができ、折れ曲がった受電ユニット10が地面に接触するのを防止することができる。 At this time, by forming the notch 34 on the lower surface 321 of the support member 30, the power receiving unit 10 can be bent toward the floor panel 2, and the bent power receiving unit 10 can be prevented from contacting the ground. it can.
 また、支持部材30を棒状部材で構成しているので、板状部材と比較して、受電ユニット10と共に支持部材30も折り曲げやすくなっている。 Further, since the support member 30 is composed of a rod-shaped member, the support member 30 is easily bent together with the power receiving unit 10 as compared with the plate-shaped member.
 また、受電コイル11が放射状に配置されたフェライトを有している場合であっても、ノッチ34を受電コイル11の略中央に対応するように形成しているので、当該フェライトに邪魔されることなく受電コイル11を折り曲げることが可能となっている。 Further, even when the power receiving coil 11 has a radially arranged ferrite, the notch 34 is formed so as to correspond to the substantially center of the power receiving coil 11, so that it is disturbed by the ferrite. Thus, the power receiving coil 11 can be bent.
 支持部材30において、第1の固定部31と第1の支持部32とは第1の屈曲部33を介して繋がっている。第1の固定部31及び第1の支持部32がフロアパネル2の平面方向に対してほぼ平行に延在しているのに対し、この第1の屈曲部33は、フロアパネル22の法線方向(すなわち鉛直方向)に延在しており、第1の固定部31と第1の支持部32との間に略階段状の段差を形成している。 In the support member 30, the first fixing portion 31 and the first support portion 32 are connected via a first bent portion 33. The first fixed portion 31 and the first support portion 32 extend substantially parallel to the plane direction of the floor panel 2, whereas the first bent portion 33 is a normal line of the floor panel 22. It extends in the direction (that is, the vertical direction), and a substantially stepped step is formed between the first fixed portion 31 and the first support portion 32.
 このため、受電ユニット10は支持部材30によってフロアパネル2から離れた状態で保持されており、受電ユニット10の背面12とフロアパネル2の下面との間には空間3が形成されている。 For this reason, the power reception unit 10 is held away from the floor panel 2 by the support member 30, and a space 3 is formed between the back surface 12 of the power reception unit 10 and the lower surface of the floor panel 2.
 本実施形態では、受電ユニット10とフロアパネル2との間に形成されたこの空間3に風が通ることで、受電ユニット10が効率的に冷却される。 In the present embodiment, when the wind passes through the space 3 formed between the power receiving unit 10 and the floor panel 2, the power receiving unit 10 is efficiently cooled.
 また、空間3を受電ユニット10とフロアパネル2との間に形成することによって、例えば、電気自動車1の後退時に取付ユニット20に縁石等が接触した場合や脱輪時にフロアパネル2の破損を防止することもできる。 Further, by forming the space 3 between the power receiving unit 10 and the floor panel 2, for example, when the electric vehicle 1 moves backward, a curb or the like comes into contact with the mounting unit 20 or the floor panel 2 is prevented from being damaged when the wheel is removed. You can also
 一方、取付ユニット20の保護部材40は、平面視において電気自動車1の車幅方向に延在する角筒の棒状部材であり、例えば、アルミニウム、又はアルミニウムを含む合金等から構成されている。 On the other hand, the protective member 40 of the mounting unit 20 is a rod-like member having a rectangular tube extending in the vehicle width direction of the electric vehicle 1 in plan view, and is made of, for example, aluminum or an alloy containing aluminum.
 保護部材40をこうした透磁率が低く且つ導電率の高い材料で構成することで、非接触充電時に受電コイル11と給電コイル51との間に形成される磁束が後方に漏洩するのを抑制することができる。 By configuring the protection member 40 with a material having such a low magnetic permeability and high conductivity, it is possible to suppress the magnetic flux formed between the power receiving coil 11 and the power feeding coil 51 from leaking backward during non-contact charging. Can do.
 この保護部材40は、図3及び図5に示すように、第2の支持部41と、第2の固定部42と、第2の屈曲部43と、を有している。 The protective member 40 has a second support portion 41, a second fixing portion 42, and a second bent portion 43, as shown in FIGS.
 第2の支持部41の上面411には、支持部材30の第1の支持部32の後端がボルト締結等によって固定されており(すなわち、保護部材40は支持部材30の下面321に固定されており)、保護部材40は、支持部材30の後端を支持している。この第2の支持部41の両端には、第2の屈曲部43を介して第2の固定部42が繋がっており、保護部材40は第2の固定部42でフロアパネル2にボルト締結等によって固定されている。 The rear end of the first support portion 32 of the support member 30 is fixed to the upper surface 411 of the second support portion 41 by bolt fastening or the like (that is, the protection member 40 is fixed to the lower surface 321 of the support member 30). The protection member 40 supports the rear end of the support member 30. A second fixing portion 42 is connected to both ends of the second support portion 41 via a second bent portion 43, and the protection member 40 is bolted to the floor panel 2 by the second fixing portion 42. It is fixed by.
 本実施形態では、図2~図4に示すように、保護部材40が受電ユニット10の後方に設けられている。このため、電気自動車1の後退時に保護部材40によって縁石等から受電ユニット10を保護することができる。 In this embodiment, as shown in FIGS. 2 to 4, the protection member 40 is provided behind the power receiving unit 10. For this reason, the power receiving unit 10 can be protected from the curb or the like by the protective member 40 when the electric vehicle 1 is moved backward.
 また、本実施形態では、保護部材40が、受電ユニット10を支持している支持部材30より下方に位置している。このため、電気自動車1の後退時や脱輪時に保護部材40によって縁石等から受電ユニット10を保護することができる。 In this embodiment, the protection member 40 is positioned below the support member 30 that supports the power reception unit 10. For this reason, the power receiving unit 10 can be protected from the curb or the like by the protective member 40 when the electric vehicle 1 is moved backward or removed.
 また、図2に示すように、保護部材40の第2の支持部41の下面412は、受電ユニット10の下面13(すなわち受電面13)よりも下方に位置している。このため、電気自動車1の後退時や脱輪時に保護部材40によって縁石等から受電ユニット10を保護することができる。 Further, as shown in FIG. 2, the lower surface 412 of the second support portion 41 of the protection member 40 is located below the lower surface 13 (that is, the power receiving surface 13) of the power receiving unit 10. For this reason, the power receiving unit 10 can be protected from the curb or the like by the protective member 40 when the electric vehicle 1 is moved backward or removed.
 さらに、図5に示すように、第2の支持部41及び第2の固定部42は、フロアパネル2の平面方向にほぼ平行となっているのに対し、第2の屈曲部43は、フロアパネル2の法線方向に対して傾斜している。このように第2の屈曲部43を傾斜させることで保護部材40の剛性が低くなるので、例えば、縁石との接触時や脱輪時に取付ユニット20に加わる荷重を保護部材40によって効率的に吸収することができる。 Further, as shown in FIG. 5, the second support portion 41 and the second fixing portion 42 are substantially parallel to the plane direction of the floor panel 2, whereas the second bent portion 43 is a floor. The panel 2 is inclined with respect to the normal direction. Since the rigidity of the protection member 40 is lowered by inclining the second bent portion 43 in this way, for example, the load applied to the mounting unit 20 at the time of contact with the curb or at the time of wheel removal is efficiently absorbed by the protection member 40. can do.
 以上のように、本実施形態では、支持部材30を介して受電ユニット10をフロアパネル2に取り付ける。これにより、電気自動車1の車高に依存することなく、支持部材30の高さによって、受電コイル11と給電コイル51との間の距離を設定することができるので、非接触充電の送電効率の向上を図ることができる。 As described above, in the present embodiment, the power receiving unit 10 is attached to the floor panel 2 via the support member 30. Accordingly, the distance between the power receiving coil 11 and the power feeding coil 51 can be set depending on the height of the support member 30 without depending on the vehicle height of the electric vehicle 1, so that the power transmission efficiency of non-contact charging can be improved. Improvements can be made.
 しかも、本実施形態では、受電ユニット10とフロアパネル2との間に一つの部材を介在させるだけであるので、簡単且つ低コストで送電効率の向上を図ることができる。 Moreover, in this embodiment, since only one member is interposed between the power receiving unit 10 and the floor panel 2, it is possible to improve power transmission efficiency easily and at low cost.
 また、受電ユニット10とフロアパネル2との間に一つの部材を介在させるだけであるので、既存の電気自動車に対しても、非接触充電用の受電ユニット10を簡単に後付けすることもできる。 Further, since only one member is interposed between the power receiving unit 10 and the floor panel 2, the power receiving unit 10 for non-contact charging can be easily retrofitted to an existing electric vehicle.
 さらに、本実施形態では、受電ユニット10の背面12と支持部材30の下面321とが接触するように、受電ユニット10が支持部材30に固定されているので、受電ユニット10の受電面13は、支持部材30で遮られることなく、下方に向かって露出している。このため、非接触充電時に受電コイル11と給電コイル51との間に形成される磁束が、支持部材30によって妨げられてしまうことがない。 Furthermore, in this embodiment, since the power receiving unit 10 is fixed to the support member 30 so that the back surface 12 of the power receiving unit 10 and the lower surface 321 of the support member 30 are in contact, the power receiving surface 13 of the power receiving unit 10 is It is exposed downward without being blocked by the support member 30. For this reason, the magnetic flux formed between the power receiving coil 11 and the power feeding coil 51 during non-contact charging is not hindered by the support member 30.
 本実施形態における電気自動車1が本発明における車輌の一例に相当し、本実施形態における受電ユニット10が本発明における非接触充電器の一例に相当する。 The electric vehicle 1 in the present embodiment corresponds to an example of a vehicle in the present invention, and the power receiving unit 10 in the present embodiment corresponds to an example of a non-contact charger in the present invention.
 なお、以上説明した実施形態は、本発明の理解を容易にするために記載されたものであって、本発明を限定するために記載されたものではない。したがって、上記の実施形態に開示された各要素は、本発明の技術的範囲に属する全ての設計変更や均等物をも含む趣旨である。 The embodiment described above is described for easy understanding of the present invention, and is not described for limiting the present invention. Therefore, each element disclosed in the above embodiment is intended to include all design changes and equivalents belonging to the technical scope of the present invention.
 例えば、受電ユニット10とフロアパネル2との間に空間3を形成しなくてもよい。この場合にも、受電ユニット10とフロアパネル2との間に介在する支持部材の高さによって、受電コイル11と給電コイル51との間の距離を設定することができるので、非接触充電の送電効率の向上を図ることができる。 For example, the space 3 may not be formed between the power receiving unit 10 and the floor panel 2. Also in this case, since the distance between the power receiving coil 11 and the power feeding coil 51 can be set by the height of the support member interposed between the power receiving unit 10 and the floor panel 2, power transmission for non-contact charging is possible. Efficiency can be improved.

Claims (3)

  1.  受電コイルを有する非接触充電器の車輛への取付構造であって、
     前記車輛のフロアパネル下面に固定された支持部材を備え、
     前記非接触充電器の受電面が露出するように、前記非接触充電器の上面が前記支持部材の下面に固定されている非接触充電器の取付構造。
    A structure for mounting a non-contact charger having a power receiving coil to a vehicle,
    A support member fixed to the lower surface of the floor panel of the vehicle;
    A non-contact charger mounting structure in which an upper surface of the non-contact charger is fixed to a lower surface of the support member such that a power receiving surface of the non-contact charger is exposed.
  2.  請求項1に記載の非接触充電器の取付構造であって、
     前記車輌の車幅方向に沿って延在し、前記非接触充電器の後方に設けられた保護部材を備え、
     前記保護部材は、前記支持部材の下面に固定されている非接触充電器の取付構造。
    It is the attachment structure of the non-contact charger according to claim 1,
    Extending along the vehicle width direction of the vehicle, comprising a protective member provided behind the contactless charger,
    The protective member is a non-contact charger mounting structure fixed to the lower surface of the support member.
  3.  請求項1または2に記載の非接触充電器の取付構造であって、
     前記支持部材は、前記車輌の前後方向に沿って延在する棒状部材からなるものである非接触充電器の取付構造。
    It is the attachment structure of the non-contact charger according to claim 1 or 2,
    The non-contact charger mounting structure, wherein the support member is a rod-shaped member extending along the front-rear direction of the vehicle.
PCT/JP2012/062472 2011-05-17 2012-05-16 Mounting structure for non-contact charger WO2012157660A1 (en)

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JP2012-062173 2012-03-19

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CN107791812B (en) * 2016-09-05 2021-02-09 丰田自动车株式会社 Vehicle with a steering wheel

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