WO2012147574A1 - Garbage disposal apparatus and garbage disposal method - Google Patents

Garbage disposal apparatus and garbage disposal method Download PDF

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Publication number
WO2012147574A1
WO2012147574A1 PCT/JP2012/060402 JP2012060402W WO2012147574A1 WO 2012147574 A1 WO2012147574 A1 WO 2012147574A1 JP 2012060402 W JP2012060402 W JP 2012060402W WO 2012147574 A1 WO2012147574 A1 WO 2012147574A1
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WO
WIPO (PCT)
Prior art keywords
belt
garbage
contents
rotating rod
vertical blade
Prior art date
Application number
PCT/JP2012/060402
Other languages
French (fr)
Japanese (ja)
Inventor
充夫 広瀬
雅巳 井田
Original Assignee
株式会社エコフィールズ
安藤 政弘
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Application filed by 株式会社エコフィールズ, 安藤 政弘 filed Critical 株式会社エコフィールズ
Publication of WO2012147574A1 publication Critical patent/WO2012147574A1/en

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    • CCHEMISTRY; METALLURGY
    • C05FERTILISERS; MANUFACTURE THEREOF
    • C05FORGANIC FERTILISERS NOT COVERED BY SUBCLASSES C05B, C05C, e.g. FERTILISERS FROM WASTE OR REFUSE
    • C05F9/00Fertilisers from household or town refuse
    • C05F9/02Apparatus for the manufacture
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/05Stirrers
    • B01F27/11Stirrers characterised by the configuration of the stirrers
    • B01F27/114Helically shaped stirrers, i.e. stirrers comprising a helically shaped band or helically shaped band sections
    • B01F27/1145Helically shaped stirrers, i.e. stirrers comprising a helically shaped band or helically shaped band sections ribbon shaped with an open space between the helical ribbon flight and the rotating axis
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/60Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a horizontal or inclined axis
    • B01F27/72Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a horizontal or inclined axis with helices or sections of helices
    • B01F27/721Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a horizontal or inclined axis with helices or sections of helices with two or more helices in the same receptacle
    • B01F27/722Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a horizontal or inclined axis with helices or sections of helices with two or more helices in the same receptacle the helices closely surrounded by a casing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/60Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a horizontal or inclined axis
    • B01F27/72Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a horizontal or inclined axis with helices or sections of helices
    • B01F27/726Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a horizontal or inclined axis with helices or sections of helices with two helices with opposite pitch on the same shaft; with two helices on the same axis, driven in opposite directions or at different speeds
    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12MAPPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
    • C12M27/00Means for mixing, agitating or circulating fluids in the vessel
    • C12M27/02Stirrer or mobile mixing elements
    • C12M27/06Stirrer or mobile mixing elements with horizontal or inclined stirrer shaft or axis
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A40/00Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
    • Y02A40/10Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in agriculture
    • Y02A40/20Fertilizers of biological origin, e.g. guano or fertilizers made from animal corpses

Definitions

  • the present invention relates to a garbage disposal apparatus capable of efficiently destroying garbage which is discharged as organic waste in food manufacturers, restaurants, caterers, lunch centers, hotels, etc. by microorganisms so that it can be almost eliminated.
  • a garbage processing apparatus for processing garbage discharged as organic waste in food manufacturers, restaurants, caterers, lunch centers, hotels and the like.
  • This processing apparatus is provided with a processing tank having stirring means inside, and the raw garbage is disposed in the processing tank together with chips such as wood chips, porous plastic particles, and porous ceramic particles on which aerobic microorganisms are implanted.
  • the aerobic microorganisms were propagated by continuously stirring and mixing them under a predetermined temperature condition, and the garbage was decomposed into water and carbon dioxide by the enzymes of the microorganisms.
  • a to-be-processed object may be put in the state which has more water than a dry state, and can supply oxygen.
  • the mixing ratio of the chips on which the microorganisms are implanted with respect to the garbage is as large as about 1: 7 to 12, so that the object to be treated finally shows a low moisture content, It is usually in a crumbly state, and is not efficient for decomposing garbage by enzymatic reaction of microorganisms.
  • the use ratio of the chips for microbial implantation is large, there is a problem that the amount of garbage put into the treatment tank is relatively small.
  • Patent Document 1 discloses a garbage disposal apparatus having a stirring device in which a belt-like vertical blade is provided in a spiral shape on a rotating shaft via a connecting blade. According to the garbage processing apparatus, mixing is performed such that the contents (garbage and fungus bed) in the apparatus gather from the both side surfaces of the apparatus to the central portion and rise and are dispersed on both side surfaces. In the garbage processing apparatus, air is not sufficiently taken in by stirring only with stirring blades, and an air ejection nozzle must be provided separately. Further, in the garbage processing apparatus, since the sandwiching pressure applied to the garbage is not sufficient, the solids are not sufficiently crushed. Especially, the rice becomes dumpling and the oxygen supply is insufficient.
  • the fats and oils will not be emulsified in the water, resulting in insufficient emulsification of the fats and oils in the garbage. Since the degradation action by the enzyme does not work efficiently, the fats and oils have the disadvantage of solidifying without being decomposed.
  • Patent Document 2 two spiral stirring blades directly projecting around the rotation shaft are arranged in parallel so that the mutual stirring blades invade each other.
  • a garbage processing apparatus using a spiral stirring blade that is reversed left and right in the center so that the contents in the processing tank can be conveyed from the side plates to the center.
  • the spiral stirring blade that reverses the direction of winding in the center of the treatment tank is provided, the contents in the treatment tank (garbage and fungus bed) are separated from both side plates. It is sent to the central part, and the contents are raised in the central part and are reversed and circulated to the side plate side.
  • the central portion is excessively swelled with the contents, so that the amount of air held by the stirring device having two rotating shafts is not yet satisfactory, and the contents by stirring are not satisfactory. Since the moving direction is simple, the stirring efficiency is not sufficient, and there is a problem that the air is not sufficiently supplied to every corner of the processing tank. Moreover, in this apparatus, cutting and crushing are mainly performed with a stirring blade. However, since destruction at the cell level such as crushing is insufficient, the exudation of cell contents is insufficient, so that It is hard to say that decomposition is efficient.
  • FIG. 9 shows a garbage disposal apparatus according to the patented invention.
  • 10 and 11 are diagrams for explaining the blender in the processing tank of the garbage processing apparatus.
  • reference numeral 11 denotes a treatment tank, which is opened at the top of the treatment tank 11 only when the garbage is introduced, and is closed during normal operation of the garbage, aerobic microorganisms, An insertion port 12 for inserting a chip is provided.
  • the inlet 12 has a seal structure that maintains confidentiality.
  • an air supply port 13 for supplying air necessary for the growth and propagation of aerobic microorganisms into the treatment tank 11, generated by processing garbage in the treatment tank,
  • An exhaust port 14 for discharging carbon, water vapor, and the like, and a water supply port (not shown) for adjusting moisture in the processing tank 11 are provided.
  • the cross section of the lower portion of the processing tank 11 is a double semicircular shape, and resembles the outer periphery of the lower portion of the two blenders 20 and 21 so as to arrange the two blenders 20 and 21 described in detail later. It is the shape of.
  • a rubber heater 17 for heating the inside of the processing tank 11 is provided at the lower part of the processing tank 11. The rubber heater 17 can be heated to the optimum growth temperature for aerobic microorganisms at the start of operation, when garbage is input, or during winter operation.
  • An outlet 18 for taking out processing residues in the processing tank 11 is provided below the long side surface of the processing tank 11.
  • the processing tank 11 is installed on a gantry 22, and a motor 23 is provided below the processing tank 11, and the motor 23 rotates the two blenders 20, 21 in reverse rotation with each other via a rotation conducting member 24. Rotate to embrace the air.
  • FIG. 10 shows the garbage processing apparatus shown in FIG. 9, in which two blenders 20, 21 that are rotatably supported through the both ends of the processing tank 11 and arranged at the lower part of the processing tank 11 are shown.
  • the blender 20 includes connecting rods 32-1, 32-2, 32-3, 32-4, 32-5, 32-6, 32-- at regular intervals along the length of the rotating rod 31. 7, 32-8, and 32-9 are adjacent to each other at an angle of 90 ° in the circumferential direction of the rotating rod 31.
  • connecting rods 32-1 to 32-9 belt-like vertical blades 33-1, 33-2, 34-1 and 34-2 are attached to the rotating rod 31 in a spiral manner.
  • the belt-like vertical blades 33-1, 33-2, 34-1 and 34-2 are two types of belt-like vertical blades having different arrangement distances from the central axis of the rotary rod 31, that is, the outer belt-like vertical blade 33-1 having a large diameter. , 33-2 and inner belt-like vertical blades 34-1 and 34-2 having a small diameter.
  • FIG. 11 shows the planes of the blenders 02 and 21 and shows the state of the front and back surfaces of the belt-like vertical blades in one spiral period (360 °).
  • a1, a2, a3, and a4 indicate the constituent units on the surface of the outer belt-shaped vertical blade
  • a1 ′, a2 ′, a3 ′, and a4 ′ indicate the respective structural units on the back surface of the outer belt-shaped vertical blade.
  • B1, b2, b3, b4 indicate the constituent units on the surface of the inner strip-shaped vertical blade
  • b1 ′, b2 ′, b3 ′, b4 ′ indicate the constituent units on the back surface of the inner strip-shaped vertical blade.
  • the garbage disposal apparatus described in Patent Document 3 stirs and moves the contents from the both end positions of the rotating rod to the center position of the rotating rod by the outer belt-shaped vertical blade when the blender rotates.
  • the contents are stirred and moved from the center position of the rotating rod to both end positions of the rotating rod.
  • the two blenders arranged in parallel rotate so as to embed air, the air is actively introduced into the contents, and the taken-in air reaches every corner of the contents in the processing tank. Uniformly spread and actively aerobic microorganisms in the contents.
  • the two blenders are rotating in opposite directions so as to apply a pinching force to the contents, so that the solid matter in the garbage that has been pinched is being ground, It is crushed without becoming dumplings, mixed with water to become a highly water-containing mud, and fats and oils are sufficiently mixed with water to progress to emulsification and are easily decomposed into enzymes of aerobic microorganisms. Therefore, decomposition of solids and fats and oils is promoted.
  • the garbage disposal apparatus of Patent Document 3 is superior to the conventional garbage disposal apparatus in terms of air entrapment and agitation efficiency, and the decomposition processing time can be substantially shortened. Depending on some of the factors, there may be a phenomenon in which raw garbage is unevenly distributed in the treatment tank during stirring, and sufficient stirring cannot be obtained, and further improvement for the purpose of improving stirring efficiency has been desired. .
  • the present invention provides a garbage processing apparatus that can further efficiently decompose and reduce the size of garbage by improving the stirring efficiency, and uses the garbage processing apparatus.
  • An object is to provide a garbage disposal method.
  • the garbage processing apparatus of the present invention for solving the above-described problems has the following features (1) to (8). That is, the garbage processing apparatus of the present invention is (1) Stirring blades on a rotating rod for introducing air into the upper portion and embracing the air into a processing tank containing the contents of garbage and chips for microbial implantation in the lower portion, and sandwiching and stirring the contents
  • the stirring blade is a belt-like vertical blade attached in a spiral manner to the rotating rod via a connecting rod at a certain distance from the central axis of the rotating rod, (3)
  • the belt-like vertical blade has a donut shape in which the shape seen from the central axis direction of the rotating rod is perpendicular to the rotating rod in one cycle of the spiral, and the surfaces in contact with the contents are all different angles, (4)
  • the blender rotates the contents in the processing tank are moved from the center position of the rotating rod to both end positions of the rotating rod, or from both end positions of the rotating rod to the center position of the rotating rod
  • the direction of the spiral of the right and left belt-like vertical blades at the center position of the rotating rod is reversely arranged so that the contents are moved in directions opposite to each other about the position
  • the belt-like vertical blade is one in which two kinds of belt-like vertical blades having different arrangement distances from the central axis of the rotating rod are arranged on the rotating rod as an outer belt-like vertical blade and an inner belt-like vertical blade
  • the outer vertical blade and the inner vertical blade have substantially the same surface area in contact with the contents and the spiral pitch, and the outer vertical blade and the inner vertical blade have the same rotational axis.
  • the garbage disposal apparatus of the present invention is an improvement of the garbage disposal apparatus described in Japanese Patent No. 35475731 of the applicant's application, and is a surface in contact with the contents of the inner vertical blade and the outer vertical blade.
  • the area is set so as to be substantially equal.
  • the “band-shaped vertical blade” means that the band-shaped member is attached in a spiral shape via a connecting rod while maintaining a certain space from the rotating rod.
  • the “surface in contact with the contents” refers to any one surface of the band-shaped member used for forming the band-shaped vertical blade, and the “area of the surface in contact with the contents” refers to the size of the band-shaped member ( It refers to the area obtained from the width and total length.
  • the “surface in contact with (the contents)” may be referred to as “contact surface” or “blade surface”.
  • the arrangement length along the central axis of the former rotating rod is made longer than that of the latter Alternatively, the former may be wider than the latter over the entire arrangement length. Any method can be adopted in the present invention.
  • the “arrangement length” refers to the length along the rotating rod of the portion where the spiral belt-like vertical blades are arranged.
  • the inner belt-like vertical blade and the outer belt-like vertical blade are substantially equal in width to the arrangement length of the inner belt-like vertical blade along the central axis of the rotating rod longer than that of the outer belt-like vertical blade. It can be adopted when it is formed of a member.
  • the area of the contact surface with the contents of each belt-like vertical blade can take various values depending on the diameter of the donut shape and the pitch of the connecting rod when viewed from the central axis direction of the rotating rod.
  • the extension length of the vertical blade cannot be generally specified, it is necessary to always fix the end of this extension to the connecting rod provided additionally.
  • two additional connecting rods are prepared, and one of them is attached to the outer side of the connecting rods at both ends of the outer belt-like vertical blades at predetermined intervals, and the connecting rods at the ends of the outer belt-like vertical blades are attached.
  • the predetermined interval is preferably set so that the sum of the intervals between the additional connecting rod and the adjacent connecting rod is substantially equal to the extension.
  • the inner belt-like vertical blades are calculated based on the ratio of the area of the contact surface with the contents of each belt-like vertical blade. (The width of this inner strip vertical blade need not be exactly the same as the calculated value).
  • the inner belt-like vertical blade is obtained by twisting the belt-like member having a width substantially matching the calculated value to form an inner belt-like vertical blade, or the inner belt-like vertical blade is a belt-like member having the same width as the outer belt-like vertical blade. If formed, it may be fixed by a known method such as welding for an additional width along the entire length of the inner vertical blade.
  • the garbage processing apparatus of the present invention enables continuous circulation movement of the contents in the treatment tank regardless of the kind of the garbage to be thrown in.
  • the contents can be stirred and mixed while sufficiently circulating and moving in the treatment tank.
  • air oxygen
  • shearing force is given to the contents.
  • the cell contents are exuded by crushing (crushing) at the cell level, it can be efficiently decomposed by a degrading enzyme included in the microorganism in the presence of an aerobic microorganism.
  • the garbage: microorganism implantation chip is introduced into the above-described garbage disposal apparatus at a ratio of 1: 0.1 to 1, preferably 1: 0.2 to 0.8. It is characterized by continuously operating at a predetermined rotational speed.
  • the mixing ratio of chips with microorganisms to garbage is about 1: 1 to 5 and the garbage is treated while stirring the contents in the state of papasa. It is possible to remarkably reduce the input amount of chips for microbial implantation.
  • the ratio of raw garbage: microbe implantation chips is charged within the above range to treat raw garbage, the contents during operation of the raw garbage processing apparatus are relative to the contents in the conventional garbage processing apparatus.
  • the garbage processing apparatus of the present invention can improve the stirring efficiency in the processing tank by having the above-described configuration, and by continuously operating at a predetermined number of rotations, oxygen can be actively supplied to every corner of the processing tank. Thus, oxygen can be uniformly supplied to the contents, so that the garbage processing apparatus can be operated at a ratio of garbage: microbe-implanting chips in the above range.
  • the inner belt-like vertical blade and the outer belt-like vertical blade of each of the two blenders that are arranged in parallel with each other and that have a stirring blade attached to the rotating rod and can rotate freely forward and backward. Since the area of the contact surface with the contents is approximately the same, regardless of the type of garbage to be thrown in, the contents can be continuously circulated in the treatment tank, and the contents can be circulated. Since kneading can be performed while the contents are not retained in the processing tank, the stirring efficiency is improved.
  • the garbage processing apparatus of the present invention can actively introduce microorganisms and air (oxygen) to every corner of the contents in the processing tank by stirring, and therefore, in the presence of aerobic microorganisms.
  • the amount of the microorganism-implanted chip used can be reduced compared to the conventional one, and the contents can be efficiently decomposed in a short time to reduce the volume.
  • the garbage processing apparatus of the present invention can be designed compactly.
  • FIG. 3 It is a figure which shows one Embodiment of the garbage processing apparatus of this invention. It is a figure which shows an example of the blender in the processing tank of the garbage processing apparatus of this invention. It is a figure which shows another example of the blender in the processing tank of the garbage processing apparatus of this invention. It is the figure which looked at the strip
  • FIG. 10 It is a figure which shows an example of the garbage processing system using the garbage processing apparatus of this invention. It is a figure which shows an example of the conventional garbage processing apparatus. It is a figure which shows an example of the blender provided in the processing tank of the conventional garbage processing apparatus. It is the figure which looked at the strip
  • FIG. 1 has shown the processing tank main body in one Embodiment of the garbage processing apparatus of this invention, (a) is a side view, (b) is a partial cross section front view.
  • FIG. 2 shows a blender arranged in the processing tank of the garbage processing apparatus of the present invention shown in FIG. Since the garbage processing apparatus of the present invention is an improvement of the processing tank of the garbage processing apparatus proposed in Japanese Patent No. 3547573 as described above, the improved part will be mainly described below. The description of the configuration other than the improved portion is omitted.
  • the lower section of the processing tank 11 is formed in a double semicircular shape, and these lower sections are arranged so that two blenders 20 and 21 described later can be arranged. It has a similar shape to the outer periphery of. Further, on the outer periphery of the body portion of the processing tank 11, an outlet 18 for taking out the contents in the processing tank 11 is provided in a substantially intermediate region in the length direction of the processing tank 11.
  • a jacket 26 is provided at the lower part of the treatment tank 11 so as to cover it from below.
  • the inside of the jacket 26 is hollow, and the treatment tank 11 can be heated from below by passing hot air or hot water from the hot air or hot water outlets 27 and 28.
  • FIG. 2 shows a garbage disposal apparatus according to the present invention.
  • 2 passes through both ends of the processing tank 11 and is rotatably supported by rotating rod support sections 25 and 25, respectively.
  • the blender 20 includes connecting rods 32-1, 32-2, 32-3, 32-4, 32-5, 32-6, 32-- at regular intervals along the length of the rotating rod 31. 7, 32-8, 32-9, 32-10 and 32-11 are adjacent to each other at an angle of 90 ° in the circumferential direction of the rotating rod 31.
  • the strip-shaped vertical blades 33-1, 33-2, 34-1, 34-2, 34-3, 34-4 are twisted spirally around the rotating rod 31. Attached.
  • the belt-like vertical blades 33-1, 33-2, 34-1, 34-2, 34-3, and 34-4 are two kinds of belt-like vertical blades having different arrangement distances from the central axis of the rotary rod 31, that is, having a diameter. Arranged as large outer belt-like vertical blades 33-1, 33-2 and inner belt-like vertical blades 34-1, 34-2, 34-3, 34-4 having smaller diameters.
  • the present embodiment has coupling rods 32-10 and 32 outside the outermost coupling rods 32-1 and 32-9 shown in FIG. -11 is newly installed at regular intervals, and the inner belt-like vertical blades 34-3 and 34-4 are additionally fixed.
  • the total area of the blade surfaces of the outer belt-like vertical blades and the total area of the blade surfaces of the inner belt-like vertical blades are substantially equal, and the stirring efficiency in the treatment tank 11 is improved. I am trying.
  • FIG. 3 is a side view showing another example of the blender in the garbage processing apparatus of the present invention
  • FIG. 4 shows a view of the blender shown in FIG. 3 as viewed from the central axis direction of the rotating rod.
  • A, A ′, B, and B ′ in this figure are the shapes of the respective belt-like vertical blades as viewed from the central axis direction of the rotating rod 31 in one period (360 °) of the spiral of the belt-like vertical blades.
  • the face of the blade looks like a donut.
  • 4A shows the surface of the outer belt-like vertical blade as viewed from the front, and A ′ indicates the surface as viewed from the back of A, which looks like a donut with a diameter L A.
  • B ' represents a surface as viewed from the back of the B, look toroidal diameter L B.
  • the inner belt-like blade is configured to be wide over the entire length. That is, the widths of the belt-shaped members constituting the inner belt-like vertical blades b1, b2, b3, b4, b1 ′, b2 ′, b3 ′, b4 ′ are set to the outer belt-like vertical blades a1, a2, a3, a4, a1 ′, a2 respectively. It is wider than ', a3' and a4 '.
  • the arrangement lengths of the outer belt-like vertical blades and the inner belt-like vertical blades are the same, and the distance between the connecting rods 32-1 to 32-9 shown in FIG.
  • FIG. 5 shows another example of the heating device in the processing tank of the garbage processing apparatus of the present invention.
  • the heating device is a heating coil pipe 30, which is accommodated in a recess 29 formed in a substantially intermediate region in the width direction along the length direction of the jacket 26.
  • the heating coil pipe 30 includes outlets 30a and 30b at both ends thereof, and hot air or steam is passed through these inlets.
  • FIG. 6 shows a rotation pattern of two blenders arranged in parallel in the processing tank of the garbage processing apparatus of the present invention.
  • the rotation direction column indicates the rotation direction of the blender when viewed from the central axis direction of the rotating rod.
  • two stops or combinations of arrows are described for each rotation pattern.
  • the left side is the rotation direction of the blender 20 and the right side is the rotation direction of the blender 21.
  • surface has shown the rotation direction of each blender at the time of normal garbage processing operation.
  • Rotation patterns 3 and 4 are patterns in which two blenders are simultaneously rotated in the same direction. Such a rotation pattern is set when the contents in the processing tank are loosened for several hours until the contents are taken out after completion of the decomposition reaction to improve the drying effect.
  • the rotation speed is preferably set to the maximum number of rotations in the rotation drive mechanism. It is most effective to set the maximum rotational speed to 15 to 30 rpm.
  • Rotation patterns 5 to 8 are variations that are set when the contents are taken out. By appropriately switching and selecting such a rotation pattern, the contents can be efficiently discharged from the processing tank.
  • raw garbage, a chip for microbial implantation, and a microorganism carrier are introduced from an inlet (not shown) provided on the top plate (not shown). Further, when necessary, a necessary amount of water is introduced into the treatment tank 11.
  • the chip for microbial implantation to be put into the garbage processing apparatus of the present invention includes wood chips, cork pieces, porous plastic pieces, porous ceramic pieces such as dried hardwood wood pieces used in ordinary garbage processing devices.
  • rice husks, wheat husks, hop husks, coffee jars, tea husks, ground shells of shells, oyster shells, and crustaceans are listed. These may be used alone or in combination of two or more.
  • This microbe-implanting chip can uniformly spread oxygen to every corner of the organic matter by stirring and mixing with the organic matter in a state where air is taken into the unevenness of the surface.
  • the mixing ratio of the chips for microbial implantation is about 0. 0 by weight ratio with respect to the organic content in the garbage (the amount of garbage when the garbage is all organic). It can be set to 1 to 1 times, preferably 0.2 to 0.8 times.
  • This mixing ratio of chips for microbial implantation indicates the ratio of organic waste in the raw garbage input for the first time when the raw garbage is input into the garbage processing apparatus of the present invention a plurality of times at regular time intervals. ing.
  • the input amount of the microorganism carrier can be determined as appropriate, and may be constant regardless of the input amount of garbage, or may be changed depending on the input amount of garbage.
  • examples of the aerobic microorganism used in the present invention include Bacillus subtilis which is a kind of Bacillus subtilis.
  • This soil-derived microorganism has an excellent ability to decompose fats and oils, and is marketed as BN bacteria (trade name, manufactured by Meiji Co., Ltd.).
  • BN bacteria trade name, manufactured by Meiji Co., Ltd.
  • the optimum temperature condition for the growth of aerobic microorganisms is about 30 to 45 ° C.
  • FIG. 7 shows the movement of the contents in the treatment tank with a schematic diagram using arrows after an appropriate time has elapsed.
  • (a) is a view when the inside of the processing tank is viewed from above
  • (b) is a view when viewed from the side
  • 101 indicates a rotating rod of the blender
  • 102 indicates that air in the processing tank is introduced. The upper space being shown is shown.
  • a known air supply device can be provided along the upper region of the treatment tank, particularly along both side walls, so as to supply the waste.
  • a known air injection device is attached to the joint part of the two semicircular bottom plates in the treatment tank (see FIG. 5 (a), reference numeral 37) so as not to hinder the rotation of the blenders 20, 21. You may make it inject a bubble directly in a thing.
  • the hot air blown through the hot air generator and the air blower is blown onto the surface of the contents so as not to lower the temperature inside the processing tank that affects the growth of microorganisms.
  • the temperature of the hot air varies depending on the temperature inside the processing tank, the amount of contents, etc., but it cannot be generally stated, but it is usually set in the range of about 50 to 350 ° C.
  • an acidic odor may be generated.
  • This acidic odor is caused by various acids generated in the process of decomposition, but the acidic odor disappears from citric acid through several kinds of acids, for example.
  • an ozone generator may be installed before the outlet of the exhaust port, and the acidic odor at the time of exhaust may be decomposed by an oxidation reaction and exhausted in an odorless state.
  • This ozone generator is based on an ultraviolet lamp and is safe without generating NOx. Note that when a neutralizing agent or the like is added in order to eliminate the acidic odor, the decomposition reaction does not proceed, so it cannot be said to be an appropriate measure.
  • a crusher may be provided upstream of the inlet 12 of the processing tank 11, and a deodorizing apparatus and a dehumidifier may be provided downstream of the exhaust port 14 as needed.
  • a temperature detection terminal (not shown) is arranged at an appropriate position in the processing tank 11, and based on the temperature detected by the temperature detection terminal.
  • the heating device may be turned on and off so that an appropriate temperature of 30 to 45 ° C. is achieved for the growth of aerobic microorganisms.
  • a control circuit for the rotation direction and rotation speed of each blender so that automatic operation and manual operation including forward / reverse switching of rotation can be performed at the time of garbage disposal. Also, when switching between forward and reverse rotation, stop for 10 to 30 seconds before switching and starting the rotation direction after stopping to protect the rotational drive system, and for a maximum of 60 seconds for repeated operation It is preferable to set to.
  • the contents in the treatment tank can be discharged, for example, as follows. Place the 1-ton flexible container bag on a cart with a dedicated caster, move it to the bottom of the discharge port, and set the cart on the mouth of the contents flexible container bag. Open the outlet and receive the residue that falls by its own weight with the flexible container bag. When it is full, place a cart with the next FIBC bag set in the same way and receive it with the FIBC bag. At this time, the stirring blades of the treatment tank can be manually rotated with a hand switch and the contents can be discharged. This hand switch can freely rotate the blades, and the residue in the treatment tank can be easily stored in the flexible container bag.
  • FIG. 8 shows an example of a garbage disposal system using the garbage disposal apparatus of the present invention.
  • 10 is a garbage disposal apparatus of the present invention
  • 11 is a treatment tank
  • 40 is a microbial implantation chip storage tank
  • 42 is an ejector
  • 44 is an air supply blower
  • 45 is a three-way valve
  • 49 is an exhaust blower
  • 50 is a three-way valve
  • 54 is an ozone generator.
  • An exhaust chamber 38 having an exhaust port 14 is provided on the upper portion of the processing tank 11 through a filter 37.
  • illustration of the input port of the garbage in the processing tank 11 is abbreviate
  • a predetermined amount of the microbial implantation chip is supplied into the processing tank 11 by the ejector 42 as necessary. Further, the path of the outside air sucked by the air supply blower 44 is switched by the three-way valve 45 and supplied to the exhaust chamber 38 or the processing tank 11. Further, the exhaust from the exhaust chamber 38 is sucked by the exhaust blower 49 and supplied to the ejector 42 by the three-way valve 50 to be used for sucking up the chip, or is brought into the atmosphere after contacting with ozone in the ozone generator 54. Released. Since about 90% of the organic matter is converted to water by the decomposition reaction, a large amount of water is generated in the treatment tank.
  • This water is an aggregate of molecules, and when the number of molecules decreases, repulsion between molecules occurs and vibrations occur 1000 times per second. Taking advantage of this property, when a strong wind is applied to the amount of generated water and they are separated from each other, they are exhausted by the exhaust blower 49, removed and dried. This drying can be set to be carried out several hours before the removal of the processing residue.
  • Example of operation of garbage disposal apparatus The garbage disposal apparatus shown in FIGS. 1 to 7 was used to treat garbage in the following process.
  • the raw garbage used in the following examples is a total of 50 kg of 15 kg of rice, 25 kg of side dishes, 5 kg of cooking residue of raw fish, and 5 kg of vegetable scrap.
  • the contents in the processing tank 11 were continuously stirred by rotating the two blenders 20 and 21 toward each other from the side of the side wall so as to embrace the air (inward rotation).
  • the rotational speed of the blender at that time was set to 30 rpm.
  • microorganisms fungi
  • fungi have built-in microorganisms (fungi) in the matrix such as food residues generated in human life and processed residues generated in food processing plants.
  • Various enzymes can be decomposed within 24 hours of the human life cycle.
  • the garbage processing apparatus of the present invention significantly improves the stirring efficiency of the contents, so that it can be effectively decomposed in a short time, and the input amount of the microbial implantation chip and the beautiful voice itself can be reduced. It can be significantly reduced. Further, in this specification, the garbage such as food processing residue has been described in detail. However, the garbage processing apparatus of the present invention is also applicable to, for example, the decomposition treatment of industrial waste and food sludge, etc. containing organic matter as a sliding component. Is something that can be done.

Abstract

The present invention relates to a garbage disposal apparatus and a garbage disposal method which can improve garbage decomposition efficiency and make garbage compact by increasing stirring efficiency. Blenders (20, 21) disposed in parallel with each other in a processing tank (11) comprise two types of perpendicular blades mounted in a spiral shape on a rotating shaft, one being an inner belt-shaped perpendicular blade and the other being an outer belt-shaped perpendicular blade. The inner belt-shaped perpendicular blade is processed in such a way that the total contact area between the inner belt-shaped perpendicular blade and content and the total contact area between the outer belt-shaped perpendicular blade and the content are almost equal so that the content in the processing tank (11) creates a circulating flow that is not seen in a typical garbage disposal apparatus at each of the upper and lower sites of the rotating shaft and the stirring efficiency increases without the content being congested in the processing tank (11).

Description

生ゴミ処理装置及び生ゴミ処理方法Garbage disposal apparatus and garbage disposal method
 本発明は、食品製造業者、レストラン、仕出し業者、給食センター、ホテル等で有機廃棄物として排出される生ゴミを効率よく微生物により分解させてほぼ消滅させることができる生ゴミ処理装置に関する。 The present invention relates to a garbage disposal apparatus capable of efficiently destroying garbage which is discharged as organic waste in food manufacturers, restaurants, caterers, lunch centers, hotels, etc. by microorganisms so that it can be almost eliminated.
 従来、食品製造業者、レストラン、仕出し業者、給食センター、ホテル等で有機廃棄物として排出されている生ゴミを処理するための生ゴミ処理装置が知られている。この処理装置は、撹拌手段を内部に具えた処理槽を備えており、生ゴミを、好気性微生物の着床した木材チップ、多孔質プラスチック粒子、多孔質セラミック粒子等のチップと共に該処理槽内に投入して所定の温度条件下で継続して撹拌混合を行うことで、好気性微生物を繁殖させ、該微生物が有する酵素により生ゴミを水と炭酸ガスに分解させていた。 Conventionally, a garbage processing apparatus for processing garbage discharged as organic waste in food manufacturers, restaurants, caterers, lunch centers, hotels and the like is known. This processing apparatus is provided with a processing tank having stirring means inside, and the raw garbage is disposed in the processing tank together with chips such as wood chips, porous plastic particles, and porous ceramic particles on which aerobic microorganisms are implanted. The aerobic microorganisms were propagated by continuously stirring and mixing them under a predetermined temperature condition, and the garbage was decomposed into water and carbon dioxide by the enzymes of the microorganisms.
 従来の生ゴミ処理装置の処理槽内に設けられた撹拌手段は、回転軸に撹拌棒を突設するか、または直接ブレードを設けるものが大半であり、撹拌効率が十分ではないため、微生物による生ゴミの分解効率は十分なものとは言えなかった。 Most of the stirring means provided in the treatment tank of the conventional garbage processing apparatus are provided with a stirring rod protruding from the rotating shaft or directly provided with a blade, and the stirring efficiency is not sufficient. The decomposition efficiency of garbage was not sufficient.
 ところで、好気性微生物の酵素による生ゴミの分解処理においては、酵素反応を効率よく行わせるために、被処理物は乾燥状態よりも水分が多く、しかも酸素が供給され得る状態に置かれることが好ましい。しかし、従来の生ゴミ処理装置では、生ゴミに対する微生物を着床したチップの混合割合は1:7~12程度と非常に多いため、被処理物は最終的に低い含水率を示し、比較的パサパサした状態となるのが通常であり、微生物の酵素反応により生ゴミを分解処理するのに効率的ではない。しかも、微生物着床用チップの使用割合が多いことから、処理槽内に投入する生ゴミの量が相対的に少ないという問題があった。 By the way, in the decomposition process of garbage by the enzyme of an aerobic microorganism, in order to perform an enzyme reaction efficiently, a to-be-processed object may be put in the state which has more water than a dry state, and can supply oxygen. preferable. However, in the conventional garbage processing apparatus, the mixing ratio of the chips on which the microorganisms are implanted with respect to the garbage is as large as about 1: 7 to 12, so that the object to be treated finally shows a low moisture content, It is usually in a crumbly state, and is not efficient for decomposing garbage by enzymatic reaction of microorganisms. In addition, since the use ratio of the chips for microbial implantation is large, there is a problem that the amount of garbage put into the treatment tank is relatively small.
 特許文献1には、回転軸に連結用羽根板を介してらせん状に帯状垂直ブレードが設けられた撹拌装置を有する生ゴミ処理装置が示されている。該生ゴミ処理装置によれば、装置内の収容物(生ゴミと菌床)が装置の両側面から中央部に集まって上昇し、両側面に分散するように混合が行なわれている。該生ゴミ処理装置では、撹拌羽根だけの撹拌では空気の取り込みが十分ではなく、別途、空気噴出ノズルを設けなければならない。また該生ゴミ処理装置では、生ゴミに対して付加される挟圧が十分ではないため、固形物の圧壊が不十分であるため、特に、ご飯類は団子状になり、酸素供給不足のため嫌気性微生物の発生により悪臭を生じたり、また、生ゴミに挟圧が十分に付加されないと、水に油脂類が乳化せず、生ゴミ中の油脂類のエマルジョン化が不十分となり、微生物の酵素による分解作用が効率良く働かないため、油脂類は分解されずに固化してしまうという不都合がある。 Patent Document 1 discloses a garbage disposal apparatus having a stirring device in which a belt-like vertical blade is provided in a spiral shape on a rotating shaft via a connecting blade. According to the garbage processing apparatus, mixing is performed such that the contents (garbage and fungus bed) in the apparatus gather from the both side surfaces of the apparatus to the central portion and rise and are dispersed on both side surfaces. In the garbage processing apparatus, air is not sufficiently taken in by stirring only with stirring blades, and an air ejection nozzle must be provided separately. Further, in the garbage processing apparatus, since the sandwiching pressure applied to the garbage is not sufficient, the solids are not sufficiently crushed. Especially, the rice becomes dumpling and the oxygen supply is insufficient. If the generation of anaerobic microorganisms causes bad odors, or if sufficient pinching pressure is not applied to the garbage, the fats and oils will not be emulsified in the water, resulting in insufficient emulsification of the fats and oils in the garbage. Since the degradation action by the enzyme does not work efficiently, the fats and oils have the disadvantage of solidifying without being decomposed.
 特許文献2には、回転軸の周囲に螺旋状の撹拌羽根を直接突設したものを2本平行に、互いの撹拌羽根同士が相互侵入し合うように配置し、該螺旋状撹拌羽根は、処理槽内の収容物を両側板側から中央部に搬送できるように中央で左右逆転する螺旋状撹拌羽根となったものを使用した生ゴミ処理装置が示されている。該生ゴミ処理装置によれば、処理槽中央で巻回する方向を左右逆転する螺旋状の撹拌羽根を設けているので、処理槽内の収容物(生ゴミと菌床)は両側板側から中央部に送られ、中央部において収容物は盛り上がった状態となり側板側に反転して循環している。 In Patent Document 2, two spiral stirring blades directly projecting around the rotation shaft are arranged in parallel so that the mutual stirring blades invade each other. There is shown a garbage processing apparatus using a spiral stirring blade that is reversed left and right in the center so that the contents in the processing tank can be conveyed from the side plates to the center. According to the garbage processing apparatus, since the spiral stirring blade that reverses the direction of winding in the center of the treatment tank is provided, the contents in the treatment tank (garbage and fungus bed) are separated from both side plates. It is sent to the central part, and the contents are raised in the central part and are reversed and circulated to the side plate side.
 該装置により内容物を処理する場合、中央部が内容物で盛り上がり過ぎるために、2本の回転軸を有する撹拌装置による空気の抱き込み量が未だ満足できるものではなく、また、撹拌による内容物の移動方向が単純であるため、撹拌効率が十分ではなく、空気を処理槽内の隅々まで均一に供給するのに十分ではないという問題がある。また、該装置では、撹拌羽根による切断、破砕が主として行われているが、圧壊のような細胞レベルでの破壊が不十分であるので、細胞内容物の滲出が不十分なため、生ゴミの分解が効率良いとは言い難い。また、該装置では、挟圧による混練が不十分であるため、生ゴミ中の油脂類のエマルジョン化が不十分となり、即ち、水に油脂類が乳化しないので、微生物の酵素による分解作用が効率良く働かず、油脂類は分解されずに固化してしまうという不都合がある。 When the contents are processed by the apparatus, the central portion is excessively swelled with the contents, so that the amount of air held by the stirring device having two rotating shafts is not yet satisfactory, and the contents by stirring are not satisfactory. Since the moving direction is simple, the stirring efficiency is not sufficient, and there is a problem that the air is not sufficiently supplied to every corner of the processing tank. Moreover, in this apparatus, cutting and crushing are mainly performed with a stirring blade. However, since destruction at the cell level such as crushing is insufficient, the exudation of cell contents is insufficient, so that It is hard to say that decomposition is efficient. In addition, in this apparatus, kneading by the pinching pressure is insufficient, so that the emulsification of fats and oils in the garbage becomes insufficient, that is, the fats and oils are not emulsified in water, so that the decomposition action by microorganisms is efficient. It does not work well, and there is a disadvantage that fats and oils are solidified without being decomposed.
 出願人は、前記各特許文献に係る提案の課題を解決すべく鋭意検討を重ねた結果を特許出願し、その結果、特許を受けた(特許文献3参照)。図9は、特許発明に係る生ゴミ処理装置を示している。また、図10及び図11は該生ゴミ処理装置の処理槽内におけるブレンダーを説明するための図である。 The applicant filed a patent application for the results of extensive studies to solve the problems of the proposals related to each of the above patent documents, and received a patent as a result (see Patent Document 3). FIG. 9 shows a garbage disposal apparatus according to the patented invention. 10 and 11 are diagrams for explaining the blender in the processing tank of the garbage processing apparatus.
 図9の本発明の生ゴミ処理装置において、11は処理槽であり、該処理槽11の上部に生ゴミの投入時のみ開口され、通常の装置運転時は閉じる、生ゴミ、好気性微生物、チップを投入するための投入口12が設けられている。該投入口12は機密性を保つ程度のシール構造となっている。処理槽11の上部には、処理槽11内へ好気性微生物の生育及び繁殖に必要な空気を供給するための空気供給口13、処理槽内で生ゴミが処理されることにより発生する、二酸化炭素及び水蒸気等を排出するための排気口14、および処理槽11内の水分を調整するための水供給口(不図示)が設けられている。 In the garbage processing apparatus of the present invention of FIG. 9, reference numeral 11 denotes a treatment tank, which is opened at the top of the treatment tank 11 only when the garbage is introduced, and is closed during normal operation of the garbage, aerobic microorganisms, An insertion port 12 for inserting a chip is provided. The inlet 12 has a seal structure that maintains confidentiality. In the upper part of the treatment tank 11, an air supply port 13 for supplying air necessary for the growth and propagation of aerobic microorganisms into the treatment tank 11, generated by processing garbage in the treatment tank, An exhaust port 14 for discharging carbon, water vapor, and the like, and a water supply port (not shown) for adjusting moisture in the processing tank 11 are provided.
 処理槽11の低部断面は、2連の半円状であり、後記に詳述する2本のブレンダー20、21を配置するように、2本のブレンダー20、21の低部の外周に相似の形状となっている。該処理槽11の低部には処理槽11内を加熱するためのラバーヒータ17が設けられている。該ラバーヒータ17により運転開始時や、生ゴミ投入時、或いは冬季運転時に好気性微生物の生育最適温度に加温することができる。処理槽11の長側面下方に処理槽11内の処理残渣を取り出すための取出口18が設けられている。 The cross section of the lower portion of the processing tank 11 is a double semicircular shape, and resembles the outer periphery of the lower portion of the two blenders 20 and 21 so as to arrange the two blenders 20 and 21 described in detail later. It is the shape of. A rubber heater 17 for heating the inside of the processing tank 11 is provided at the lower part of the processing tank 11. The rubber heater 17 can be heated to the optimum growth temperature for aerobic microorganisms at the start of operation, when garbage is input, or during winter operation. An outlet 18 for taking out processing residues in the processing tank 11 is provided below the long side surface of the processing tank 11.
 処理槽11は架台22に設置されており、処理槽11の下方にはモータ23が設けられ、該モータ23は回転伝導部材24を介して、2本のブレンダー20、21を互いに逆回転に、空気を抱き込むように回転させる。 The processing tank 11 is installed on a gantry 22, and a motor 23 is provided below the processing tank 11, and the motor 23 rotates the two blenders 20, 21 in reverse rotation with each other via a rotation conducting member 24. Rotate to embrace the air.
 図10は、図9に示す生ゴミ処理装置において、処理槽11の両端部を貫通してそれぞれ回転自在に支持され、該処理槽11の低部に配置される2本のブレンダー20,21の内の1本のブレンダー20の一例である。このブレンダー20には、回転棒31の長さ方向に沿って一定の間隔を空けて連結棒32-1、32-2、32-3、32-4、32-5、32-6、32-7、32-8および32-9がそれぞれ隣り合うもの同士が回転棒31の周方向に互いに90°の角度となるように設けられている。これらの連結棒32-1~32-9を介して、帯状垂直ブレード33-1、33-2、34-1、34-2が回転棒31に螺旋状にツイストして取り付けられている。帯状垂直ブレード33-1、33-2、34-1、34-2の各連結棒32-1、32-2、32-3、32-4、32-5、32-6、32-7、32-8、32-9における取り付け方向については、ブレード面が回転棒31の中心軸に対して垂直になるように取り付けられている。 FIG. 10 shows the garbage processing apparatus shown in FIG. 9, in which two blenders 20, 21 that are rotatably supported through the both ends of the processing tank 11 and arranged at the lower part of the processing tank 11 are shown. This is an example of one of the blenders 20. The blender 20 includes connecting rods 32-1, 32-2, 32-3, 32-4, 32-5, 32-6, 32-- at regular intervals along the length of the rotating rod 31. 7, 32-8, and 32-9 are adjacent to each other at an angle of 90 ° in the circumferential direction of the rotating rod 31. Through these connecting rods 32-1 to 32-9, belt-like vertical blades 33-1, 33-2, 34-1 and 34-2 are attached to the rotating rod 31 in a spiral manner. Each connecting rod 32-1, 32-2, 32-3, 32-4, 32-5, 32-6, 32-7 of the belt-like vertical blades 33-1, 33-2, 34-1 and 34-2, With respect to the attaching directions in 32-8 and 32-9, the blade surfaces are attached so as to be perpendicular to the central axis of the rotary rod 31.
 帯状垂直ブレード33-1、33-2、34-1、34-2は、回転棒31の中心軸からの配置距離が異なる2種類の帯状垂直ブレード、即ち径の大きい外側帯状垂直ブレード33-1、33-2及び径の小さい内側帯状垂直ブレード34-1、34-2として配置されている。 The belt-like vertical blades 33-1, 33-2, 34-1 and 34-2 are two types of belt-like vertical blades having different arrangement distances from the central axis of the rotary rod 31, that is, the outer belt-like vertical blade 33-1 having a large diameter. , 33-2 and inner belt-like vertical blades 34-1 and 34-2 having a small diameter.
 図11はブレンダー02,21の平面を示し、螺旋の一周期(360°)における帯状垂直ブレードの表面、及び裏面の様子を示す。図10および図11において、a1、a2、a3、a4は外側帯状垂直ブレードの表面の各構成単位を示し、a1’、a2’、a3’、a4’は外側帯状垂直ブレードの裏面の各構成単位を示し、また、b1、b2、b3、b4は内側帯状垂直ブレードの表面の各構成単位を示し、b1’、b2’、b3’、b4’は内側帯状垂直ブレードの裏面の各構成単位を示す。 FIG. 11 shows the planes of the blenders 02 and 21 and shows the state of the front and back surfaces of the belt-like vertical blades in one spiral period (360 °). 10 and 11, a1, a2, a3, and a4 indicate the constituent units on the surface of the outer belt-shaped vertical blade, and a1 ′, a2 ′, a3 ′, and a4 ′ indicate the respective structural units on the back surface of the outer belt-shaped vertical blade. B1, b2, b3, b4 indicate the constituent units on the surface of the inner strip-shaped vertical blade, and b1 ′, b2 ′, b3 ′, b4 ′ indicate the constituent units on the back surface of the inner strip-shaped vertical blade. .
 特許文献3記載の生ゴミ処理装置は、このような構成により、ブレンダーの回転時に、外側帯状垂直ブレードにより内容物を回転棒の両端位置から回転棒の中央位置へ撹拌移動させ、内側帯状垂直ブレードにより内容物を回転棒の中央位置から回転棒の両端位置へ撹拌移動させる。また、平行に配置された2本のブレンダーは、空気を抱き込むように回転するので、積極的に空気が内容物中に導入され、取り込まれた空気は処理槽内の内容物の隅々まで均一に拡散され、内容物中の好気性微生物を活発に増殖させる。しかも、同時に、2本のブレンダーは内容物に挟圧をかけるように互いに反対方向に回転しているので、挟圧がかけられた、生ゴミ中の固形物は摩砕が進み、ご飯類は団子状となることなく圧壊され、水分と混捏されて高含水の泥状になり、また、油脂類は水分と十分に混捏されてエマルジョン化が進み、好気性微生物の酵素に分解されやすい形態となるため、固形物や油脂の分解が促進されることになる。 With such a configuration, the garbage disposal apparatus described in Patent Document 3 stirs and moves the contents from the both end positions of the rotating rod to the center position of the rotating rod by the outer belt-shaped vertical blade when the blender rotates. Thus, the contents are stirred and moved from the center position of the rotating rod to both end positions of the rotating rod. In addition, since the two blenders arranged in parallel rotate so as to embed air, the air is actively introduced into the contents, and the taken-in air reaches every corner of the contents in the processing tank. Uniformly spread and actively aerobic microorganisms in the contents. At the same time, the two blenders are rotating in opposite directions so as to apply a pinching force to the contents, so that the solid matter in the garbage that has been pinched is being ground, It is crushed without becoming dumplings, mixed with water to become a highly water-containing mud, and fats and oils are sufficiently mixed with water to progress to emulsification and are easily decomposed into enzymes of aerobic microorganisms. Therefore, decomposition of solids and fats and oils is promoted.
 しかし、特許文献3の生ゴミ処理装置は、空気の抱き込みや撹拌効率の点では従来の生ゴミ処理装置よりも優れ、分解処理時間も概ね短くすることができたが、生ゴミの種類などの一部の要因によっては、攪拌中に生ゴミが処理槽内で偏在し十分な攪拌が得られなくなる現象が認められることがあり、さらに攪拌効率の向上を目的とした改善が望まれていた。 However, the garbage disposal apparatus of Patent Document 3 is superior to the conventional garbage disposal apparatus in terms of air entrapment and agitation efficiency, and the decomposition processing time can be substantially shortened. Depending on some of the factors, there may be a phenomenon in which raw garbage is unevenly distributed in the treatment tank during stirring, and sufficient stirring cannot be obtained, and further improvement for the purpose of improving stirring efficiency has been desired. .
特開平8-84980号公報JP-A-8-84980 特開2000-301114号公報JP 2000-301114 A 特許第3545731号明細書Japanese Patent No. 3545731
 本発明は、前記事情に鑑み、攪拌効率を向上させることで、生ゴミをさらに効率よく分解処理でき、コンパクト化が可能な生ゴミ処理装置を提供すること、及び該生ゴミ処理装置を用いた生ゴミ処理方法を提供することを目的とする。 In view of the above circumstances, the present invention provides a garbage processing apparatus that can further efficiently decompose and reduce the size of garbage by improving the stirring efficiency, and uses the garbage processing apparatus. An object is to provide a garbage disposal method.
 前記した問題点を解決するための本発明の生ゴミ処理装置は、次の(1)~(8)の特徴点を有している。即ち、本発明の生ゴミ処理装置は、
(1)上部に空気を入れ、下部に生ゴミ及び微生物着床用チップからなる内容物を収容する処理槽に、空気を抱き込み、内容物を挟圧して撹拌するための回転棒に撹拌翼が取り付けられたブレンダーが2本平行に、互いに正逆自在に回転可能に配されており、
(2)前記撹拌翼は、回転棒の中心軸から一定の距離を空けて、連結棒を介して、回転棒に螺旋状にツイストして取り付けられた帯状垂直ブレードであり、
(3)該帯状垂直ブレードは、螺旋の一周期において、回転棒の中心軸方向からみた形状が回転棒に垂直なドーナツ形であり、且つ内容物に接する面が全て異なる角度であり、
(4)前記ブレンダーが回転するときに、処理槽中の内容物を、回転棒の中央位置から回転棒の両端位置へ、或いは回転棒の両端位置から回転棒の中央位置へ、回転棒の中央位置を中心にして左右互いに逆の方向に内容物を移動させるように、回転棒の中央位置の左右の前記帯状垂直ブレードの螺旋の向きが逆に配置され、
(5)前記帯状垂直ブレードは、回転棒の中心軸からの配置距離が異なる2種類の帯状垂直ブレードが、外側帯状垂直ブレード及び内側帯状垂直ブレードとして回転棒に配置されたものであり、
(6)前記外側垂直ブレードと前記内側垂直ブレードとは、それぞれ内容物に接する面の面積および螺旋のピッチが略同等であり、且つ、前記外側垂直ブレードと前記内側垂直ブレードは、回転軸の同一地点の互いに180度の角度をなした異なる連結棒に設けられ、
(7)前記ブレンダーが回転するときに、回転棒の同一地点における外側帯状垂直ブレードによる内容物の移動方向と、内側帯状垂直ブレードによる内容物の移動方向が逆向きになるように、互いの帯状垂直ブレードの螺旋の向きが逆になっており、
(8)前記外側帯状垂直ブレードは回転により回転棒の両端位置から回転棒の中央位置へ内容物を移動させ、且つ前記内側帯状垂直ブレードは回転により回転棒の中央位置から回転棒の両端位置へ内容物を移動させるように、各帯状垂直ブレードの螺旋の向きが配置されていることを特徴とする。
The garbage processing apparatus of the present invention for solving the above-described problems has the following features (1) to (8). That is, the garbage processing apparatus of the present invention is
(1) Stirring blades on a rotating rod for introducing air into the upper portion and embracing the air into a processing tank containing the contents of garbage and chips for microbial implantation in the lower portion, and sandwiching and stirring the contents The two blenders to which the
(2) The stirring blade is a belt-like vertical blade attached in a spiral manner to the rotating rod via a connecting rod at a certain distance from the central axis of the rotating rod,
(3) The belt-like vertical blade has a donut shape in which the shape seen from the central axis direction of the rotating rod is perpendicular to the rotating rod in one cycle of the spiral, and the surfaces in contact with the contents are all different angles,
(4) When the blender rotates, the contents in the processing tank are moved from the center position of the rotating rod to both end positions of the rotating rod, or from both end positions of the rotating rod to the center position of the rotating rod. The direction of the spiral of the right and left belt-like vertical blades at the center position of the rotating rod is reversely arranged so that the contents are moved in directions opposite to each other about the position,
(5) The belt-like vertical blade is one in which two kinds of belt-like vertical blades having different arrangement distances from the central axis of the rotating rod are arranged on the rotating rod as an outer belt-like vertical blade and an inner belt-like vertical blade,
(6) The outer vertical blade and the inner vertical blade have substantially the same surface area in contact with the contents and the spiral pitch, and the outer vertical blade and the inner vertical blade have the same rotational axis. Provided on different connecting rods at an angle of 180 degrees to each other,
(7) When the blender rotates, the moving direction of the contents by the outer belt-like vertical blades at the same point of the rotating rod and the moving direction of the contents by the inner belt-like vertical blades are opposite to each other. The direction of the spiral of the vertical blade is reversed,
(8) The outer belt-like vertical blade moves the contents from the both end positions of the rotating rod to the center position of the rotating rod by rotation, and the inner belt-like vertical blade rotates from the center position of the rotating rod to the both end positions of the rotating rod. A spiral direction of each belt-like vertical blade is arranged so as to move the contents.
 本発明の生ゴミ処理装置は、出願人の出願に係る特許第3545731号明細書に記載の生ゴミ処理装置を改良したものであり、前記内側垂直ブレード及び前記外側垂直ブレードの内容物に接する面の面積を略同等となるように設定したことを特徴とする。本発明において、「帯状垂直ブレード」とは、帯状部材が回転棒から一定の空間を保って、連結棒を介してらせん状に取り付けられているものをいう。また、「内容物に接する面」とは、前記帯状垂直ブレードの形成に用いられる帯状部材のいずれか一方の表面を指し、「内容物に接する面の面積」とは、前記帯状部材のサイズ(幅及び全長)から求められる面積を指している。なお、以下では、「(内容物に)接する面」を「接触面」または「ブレード面」ということがある。 The garbage disposal apparatus of the present invention is an improvement of the garbage disposal apparatus described in Japanese Patent No. 35475731 of the applicant's application, and is a surface in contact with the contents of the inner vertical blade and the outer vertical blade. The area is set so as to be substantially equal. In the present invention, the “band-shaped vertical blade” means that the band-shaped member is attached in a spiral shape via a connecting rod while maintaining a certain space from the rotating rod. The “surface in contact with the contents” refers to any one surface of the band-shaped member used for forming the band-shaped vertical blade, and the “area of the surface in contact with the contents” refers to the size of the band-shaped member ( It refers to the area obtained from the width and total length. Hereinafter, the “surface in contact with (the contents)” may be referred to as “contact surface” or “blade surface”.
 前記内側帯状垂直ブレード及び前記外側帯状垂直ブレードの内容物との接触面の面積を略同一にするには、前者の回転棒の中心軸に沿った配置長さを後者のそれよりも長くする方法、又は前者をその配置長さ全体にて後者よりも幅広とする方法をとり得る。本発明においては、いずれの方法を採用することができる。ここで、前記「配置長さ」とは、らせん状の帯状垂直ブレードが配置されている部分の前記回転棒に沿った長さをいうものとする。 In order to make the area of the contact surface between the inner belt-like vertical blade and the contents of the outer belt-like vertical blade substantially the same, the arrangement length along the central axis of the former rotating rod is made longer than that of the latter Alternatively, the former may be wider than the latter over the entire arrangement length. Any method can be adopted in the present invention. Here, the “arrangement length” refers to the length along the rotating rod of the portion where the spiral belt-like vertical blades are arranged.
 内側帯状垂直ブレードの回転棒の中心軸に沿った配置長さを外側帯状垂直ブレードのそれよりも長くする方法は、例えば前記内側帯状垂直ブレードと前記外側帯状垂直ブレードとが略同等の幅の帯状部材で形成されている場合などに採用できる。前記各帯状垂直ブレードの内容物との接触面の面積は、前記回転棒の中心軸方向から見た場合の前記ドーナツ形の直径や連結棒のピッチなどによって種々の値を採り得るので、内側帯状垂直ブレードの延長長さは一概には言えないが、この延長分の終端は必ず追加で設けられた連結棒に固定することが必要である。通常は、連結棒を2本追加的に用意し、これらを外側帯状垂直ブレードの両端の連結棒のさらに外側に所定の間隔で各1本取付けておき、外側帯状垂直ブレード各端部の連結棒と新たな連結棒との間に延長分を二分してそれぞれ取り付けるようにする。前記所定の間隔とは、追加の連結棒とこれに隣接する連結棒との間隔の合算が延長分に略同等となるように設定するのが好ましい。 For example, the inner belt-like vertical blade and the outer belt-like vertical blade are substantially equal in width to the arrangement length of the inner belt-like vertical blade along the central axis of the rotating rod longer than that of the outer belt-like vertical blade. It can be adopted when it is formed of a member. The area of the contact surface with the contents of each belt-like vertical blade can take various values depending on the diameter of the donut shape and the pitch of the connecting rod when viewed from the central axis direction of the rotating rod. Although the extension length of the vertical blade cannot be generally specified, it is necessary to always fix the end of this extension to the connecting rod provided additionally. Usually, two additional connecting rods are prepared, and one of them is attached to the outer side of the connecting rods at both ends of the outer belt-like vertical blades at predetermined intervals, and the connecting rods at the ends of the outer belt-like vertical blades are attached. Divide the extension between the new connecting rod and the new connecting rod. The predetermined interval is preferably set so that the sum of the intervals between the additional connecting rod and the adjacent connecting rod is substantially equal to the extension.
 また、内側帯状垂直ブレードをその配置長さの全体にわたり幅広にする場合には、各帯状垂直ブレードの内容物との接触面の面積の比率に基づいて求めた幅の計算値に内側帯状垂直ブレードの幅を合致させるようにする(この内側帯状垂直ブレードの幅は前記計算値に完全に一致している必要はない)。この方法としては、前記計算値に略合致する幅の帯状部材をひねりながら螺旋形状に形成して内側帯状垂直ブレードを得るか、あるいは内側帯状垂直ブレードが外側帯状垂直ブレードと同じ幅の帯状部材で形成されている場合には、内側垂直ブレードの全長にわたり追加の幅分だけ溶接などの公知の方法で固定するようにしてもよい。 Further, when the inner belt-like vertical blades are widened over the entire arrangement length, the inner belt-like vertical blades are calculated based on the ratio of the area of the contact surface with the contents of each belt-like vertical blade. (The width of this inner strip vertical blade need not be exactly the same as the calculated value). As this method, the inner belt-like vertical blade is obtained by twisting the belt-like member having a width substantially matching the calculated value to form an inner belt-like vertical blade, or the inner belt-like vertical blade is a belt-like member having the same width as the outer belt-like vertical blade. If formed, it may be fixed by a known method such as welding for an additional width along the entire length of the inner vertical blade.
 本発明の生ゴミ処理装置は、上記構成を採用することにより、投入される生ゴミの種類などに係わらず、内容物の処理槽内での連続的な循環移動を可能にし、生ゴミ投入後の運転時において、処理槽内で内容物を十分に循環移動させながら攪拌混合でき、その際に内容物の隅々にまで空気(酸素)を供給するとともに、内容物にせん断力を与えて、細胞レベルで破壊(圧壊)して細胞内容物を滲出させるので、好気性微生物の存在下、当該微生物が備える分解酵素により効率よく分解させることができる。 By adopting the above configuration, the garbage processing apparatus of the present invention enables continuous circulation movement of the contents in the treatment tank regardless of the kind of the garbage to be thrown in. During operation, the contents can be stirred and mixed while sufficiently circulating and moving in the treatment tank. At that time, air (oxygen) is supplied to every corner of the contents, and shearing force is given to the contents. Since the cell contents are exuded by crushing (crushing) at the cell level, it can be efficiently decomposed by a degrading enzyme included in the microorganism in the presence of an aerobic microorganism.
 また、有機物の分解反応中にこれに速やかに空気(酸素)の供給を行い、処理槽内で主要元素である炭素と酸素とを結合させることで、二酸化炭素を生成させ、余剰の水素イオンは水酸基OH-から酸素と結合して水を生成させることで、悪臭物質源としてのメチル基、メタンガスの発生を抑制することができる。また、蛋白質中のアミノ基に起因するアンモニアの生成を酸素の存在により抑制して、水と窒素とに分解させることもできる。 In addition, during the decomposition reaction of organic matter, air (oxygen) is quickly supplied to this, and carbon and oxygen, which are the main elements, are combined in the treatment tank to generate carbon dioxide. By generating water by combining oxygen from the hydroxyl group OH—, generation of methyl groups and methane gas as a source of malodorous substances can be suppressed. Moreover, the production | generation of ammonia resulting from the amino group in a protein can be suppressed by presence of oxygen, and can also be decomposed | disassembled into water and nitrogen.
 本発明の生ゴミ処理方法は、上記した生ゴミ処理装置に、生ゴミ:微生物着床用チップを1:0.1~1、好ましくは、1:0.2~0.8を投入して所定の回転数にて連続運転することを特徴とする。従来、生ゴミに対する微生物を着床したチップの混合割合は1:1~5程度であり、内容物をパサパサの状態で撹拌しながら生ゴミを処理していたが、本発明ではさらに、生ゴミに対する微生物着床用チップの投入量を著しく低減できる。即ち、生ゴミ:微生物着床用チップの割合を上記の範囲で投入して生ゴミを処理するので、生ゴミ処理装置運転時の内容物は従来の生ゴミ処理装置における内容物よりも相対的に高い含水率を有しており、微生物の酵素反応を行わせるのに最適な環境を得ることができる。しかも、従来の生ゴミ処理装置では、水分の多い内容物に対しては、特に、酸素を処理槽の隅々まで供給し、内容物に均一に酸素を供給することは困難であったが、本発明の生ゴミ処理装置は、上記構成を備えることで処理槽内の撹拌効率を向上させることができ、所定の回転数で連続運転することで、さらに酸素を処理槽の隅々まで積極的に供給し、内容物に均一に酸素を供給することができるようになるため、上記範囲の生ゴミ:微生物着床用チップの割合で、生ゴミ処理装置を運転することを可能にしている。 In the garbage disposal method of the present invention, the garbage: microorganism implantation chip is introduced into the above-described garbage disposal apparatus at a ratio of 1: 0.1 to 1, preferably 1: 0.2 to 0.8. It is characterized by continuously operating at a predetermined rotational speed. Conventionally, the mixing ratio of chips with microorganisms to garbage is about 1: 1 to 5 and the garbage is treated while stirring the contents in the state of papasa. It is possible to remarkably reduce the input amount of chips for microbial implantation. In other words, since the ratio of raw garbage: microbe implantation chips is charged within the above range to treat raw garbage, the contents during operation of the raw garbage processing apparatus are relative to the contents in the conventional garbage processing apparatus. Therefore, it is possible to obtain an optimum environment for causing the enzymatic reaction of microorganisms. Moreover, in the conventional garbage processing apparatus, it was difficult to supply oxygen to every corner of the treatment tank, and to supply oxygen uniformly to the contents, especially for the content with a lot of moisture. The garbage processing apparatus of the present invention can improve the stirring efficiency in the processing tank by having the above-described configuration, and by continuously operating at a predetermined number of rotations, oxygen can be actively supplied to every corner of the processing tank. Thus, oxygen can be uniformly supplied to the contents, so that the garbage processing apparatus can be operated at a ratio of garbage: microbe-implanting chips in the above range.
 本発明の生ゴミ処理装置によれば、互いに平行に配置され回転棒に撹拌翼が取り付けられ、正逆自在に回転可能な2本のブレンダーのそれぞれについて、内側帯状垂直ブレードおよび外側帯状垂直ブレードの内容物との接触面の面積を略同等としたので、投入される生ゴミの種類などに係わらず、内容物の処理槽内での連続的な循環移動を可能にし、内容物を循環移動させつつ混練できるので、内容物の処理槽内での滞留がなくなり、攪拌効率が向上する。 According to the garbage processing apparatus of the present invention, the inner belt-like vertical blade and the outer belt-like vertical blade of each of the two blenders that are arranged in parallel with each other and that have a stirring blade attached to the rotating rod and can rotate freely forward and backward. Since the area of the contact surface with the contents is approximately the same, regardless of the type of garbage to be thrown in, the contents can be continuously circulated in the treatment tank, and the contents can be circulated. Since kneading can be performed while the contents are not retained in the processing tank, the stirring efficiency is improved.
 本発明の生ゴミ処理装置は、上記構成により、撹拌によって処理槽内の内容物の隅々にまで積極的に微生物及び空気(酸素)を導入することができ、したがって、好気性微生物の存在下にて効率よく短時間で生ゴミを分解処理が可能であり、しかも嫌気性微生物の発生が抑制されるので、悪臭の発生がない。 With the above configuration, the garbage processing apparatus of the present invention can actively introduce microorganisms and air (oxygen) to every corner of the contents in the processing tank by stirring, and therefore, in the presence of aerobic microorganisms. In addition, it is possible to efficiently decompose garbage in a short time, and since the generation of anaerobic microorganisms is suppressed, no bad odor is generated.
 また、本発明の生ゴミ処理装置においては、微生物着床用チップの使用量を従来のものに比べて少なくでき、内容物は効率よく短時間で分解されて減容化が可能となるため、本発明の生ゴミ処理装置はコンパクトに設計することができる。 In addition, in the garbage disposal apparatus of the present invention, the amount of the microorganism-implanted chip used can be reduced compared to the conventional one, and the contents can be efficiently decomposed in a short time to reduce the volume. The garbage processing apparatus of the present invention can be designed compactly.
本発明の生ゴミ処理装置の一実施形態を示す図である。It is a figure which shows one Embodiment of the garbage processing apparatus of this invention. 本発明の生ゴミ処理装置の処理槽におけるブレンダーの一例を示す図である。It is a figure which shows an example of the blender in the processing tank of the garbage processing apparatus of this invention. 本発明の生ゴミ処理装置の処理槽内におけるブレンダーの別の例を示す図である。It is a figure which shows another example of the blender in the processing tank of the garbage processing apparatus of this invention. 図3に示したブレンダーの帯状垂直ブレードを回転棒の中心軸方向から見た図である。It is the figure which looked at the strip | belt-shaped perpendicular | vertical blade of the blender shown in FIG. 3 from the center axis direction of the rotating rod. 本発明の生ゴミ処理装置における処理槽下部の加熱装置の別の例を示す図である。It is a figure which shows another example of the heating apparatus of the processing tank lower part in the garbage processing apparatus of this invention. 本発明の生ゴミ処理装置のブレンダーの回転パターンを示す図である。It is a figure which shows the rotation pattern of the blender of the garbage processing apparatus of this invention. 本発明の生ゴミ処理装置の処理槽内における内容物の移動状況を模式的に示した図である。It is the figure which showed typically the movement condition of the contents in the processing tank of the garbage processing apparatus of this invention. 本発明の生ゴミ処理装置を用いた生ゴミ処理システムの一例を示す図である。It is a figure which shows an example of the garbage processing system using the garbage processing apparatus of this invention. 従来の生ゴミ処理装置の一例を示す図である。It is a figure which shows an example of the conventional garbage processing apparatus. 従来の生ゴミ処理装置の処理槽内に設けられるブレンダーの一例を示す図である。It is a figure which shows an example of the blender provided in the processing tank of the conventional garbage processing apparatus. 図10に示すブレンダーの帯状垂直ブレードを回転棒の中心軸方向から見た図である。It is the figure which looked at the strip | belt-shaped perpendicular | vertical blade of the blender shown in FIG. 10 from the center axis direction of the rotating rod.
 以下、添付図面に基づき、本発明の実施形態について説明する。図1は、本発明の生ゴミ処理装置の一実施形態における処理槽本体を示しており、(a)は側面図、(b)は一部断面正面図である。図2は、図1に示した本発明の生ゴミ処理装置の処理槽内に配置されるブレンダーを示している。なお、本発明の生ゴミ処理装置は、前記のように特許第3545731号において提案した生ゴミ処理装置の処理槽に改良を施したものであるので、以下では、この改良部分について主に説明し、改良部分以外の構成についての説明は省略する。 Hereinafter, embodiments of the present invention will be described with reference to the accompanying drawings. FIG. 1: has shown the processing tank main body in one Embodiment of the garbage processing apparatus of this invention, (a) is a side view, (b) is a partial cross section front view. FIG. 2 shows a blender arranged in the processing tank of the garbage processing apparatus of the present invention shown in FIG. Since the garbage processing apparatus of the present invention is an improvement of the processing tank of the garbage processing apparatus proposed in Japanese Patent No. 3547573 as described above, the improved part will be mainly described below. The description of the configuration other than the improved portion is omitted.
 図1の本発明の生ゴミ処理装置において、処理槽11の低部断面は2連の半円状で形成され、後述する2本のブレンダー20、21を配置可能なように、これらの低部の外周に相似の形状となっている。また、処理槽11の体部の外周には、当該処理槽11の長さ方向略中間領域に処理槽11内の内容物を取り出すための取出口18が設けられている。 In the garbage processing apparatus of the present invention of FIG. 1, the lower section of the processing tank 11 is formed in a double semicircular shape, and these lower sections are arranged so that two blenders 20 and 21 described later can be arranged. It has a similar shape to the outer periphery of. Further, on the outer periphery of the body portion of the processing tank 11, an outlet 18 for taking out the contents in the processing tank 11 is provided in a substantially intermediate region in the length direction of the processing tank 11.
 処理槽11の低部には、これを下側から覆うようにジャケット26が設けられている。このジャケット26の内部は空洞とされ、熱風又は温水の流出入口27、28から熱風又は温水を通すことで、処理槽11を下側から加温できるように構成されている。このようなジャケット26を備えることで、運転開始時や、生ゴミ投入時、或いは冬季運転時に好気性微生物の生育最適温度に加温することができる。 A jacket 26 is provided at the lower part of the treatment tank 11 so as to cover it from below. The inside of the jacket 26 is hollow, and the treatment tank 11 can be heated from below by passing hot air or hot water from the hot air or hot water outlets 27 and 28. By providing such a jacket 26, it is possible to warm to the optimum growth temperature for aerobic microorganisms at the start of operation, when garbage is input, or during winter operation.
 図2は、本発明の生ゴミ処理装置において、処理槽11の両端部を貫通して回転棒支持部25、25によってそれぞれ回転自在に支持され、該処理槽11の低部に配置される2本のブレンダーの内の1本のブレンダー20の一例である(ブレンダー21も同様の構造を備える。)。このブレンダー20には、回転棒31の長さ方向に沿って一定の間隔を空けて連結棒32-1、32-2、32-3、32-4、32-5、32-6、32-7、32-8、32-9、32-10及び32-11がそれぞれ隣り合うもの同士が回転棒31の周方向に互いに90°の角度となるように設けられている。これらの連結棒32-1~32-10を介して、帯状垂直ブレード33-1、33-2、34-1、34-2、34-3、34-4が回転棒31に螺旋状にツイストして取り付けられている。帯状垂直ブレード33-1、33-2、34-1、34-2、34-3、34-4の各連結棒32-1、32-2、32-3、32-4、32-5、32-6、32-7、32-8、32-9、32-10、32-11における取り付け方向については、ブレード面が回転棒31の中心軸に対して垂直になるように取り付けられている。 FIG. 2 shows a garbage disposal apparatus according to the present invention. In the garbage processing apparatus of the present invention, 2 passes through both ends of the processing tank 11 and is rotatably supported by rotating rod support sections 25 and 25, respectively. This is an example of one blender 20 of the blenders (the blender 21 has the same structure). The blender 20 includes connecting rods 32-1, 32-2, 32-3, 32-4, 32-5, 32-6, 32-- at regular intervals along the length of the rotating rod 31. 7, 32-8, 32-9, 32-10 and 32-11 are adjacent to each other at an angle of 90 ° in the circumferential direction of the rotating rod 31. Through these connecting rods 32-1 to 32-10, the strip-shaped vertical blades 33-1, 33-2, 34-1, 34-2, 34-3, 34-4 are twisted spirally around the rotating rod 31. Attached. Each of the connecting rods 32-1, 32-2, 32-3, 32-4, 32-5 of the strip-shaped vertical blades 33-1, 33-2, 34-1, 34-2, 34-3, 34-4, With respect to the mounting direction in 32-6, 32-7, 32-8, 32-9, 32-10, and 32-11, the blade surface is mounted so as to be perpendicular to the central axis of the rotating rod 31. .
 帯状垂直ブレード33-1、33-2、34-1、34-2、34-3、34-4は、回転棒31の中心軸からの配置距離が異なる2種類の帯状垂直ブレード、即ち径の大きい外側帯状垂直ブレード33-1、33-2及び径の小さい内側帯状垂直ブレード34-1、34-2、34-3、34-4として配置されている。 The belt-like vertical blades 33-1, 33-2, 34-1, 34-2, 34-3, and 34-4 are two kinds of belt-like vertical blades having different arrangement distances from the central axis of the rotary rod 31, that is, having a diameter. Arranged as large outer belt-like vertical blades 33-1, 33-2 and inner belt-like vertical blades 34-1, 34-2, 34-3, 34-4 having smaller diameters.
 本実施形態は、図2と従来例を示す図10との対比から明らかなように、図10に示す最外側の連結棒32-1及び32-9の外側にそれぞれ連結棒32-10及び32-11を一定の間隔で新設し、内側帯状垂直ブレード34-3および34-4を追加的に固定している。このような構成とすることで、外側帯状垂直ブレードのブレード面の面積の合計と内側帯状垂直ブレードのブレード面の面積の合計とが略同等にしており、処理槽11内での撹拌効率の向上を図っている。 As is apparent from the comparison between FIG. 2 and FIG. 10 showing the conventional example, the present embodiment has coupling rods 32-10 and 32 outside the outermost coupling rods 32-1 and 32-9 shown in FIG. -11 is newly installed at regular intervals, and the inner belt-like vertical blades 34-3 and 34-4 are additionally fixed. By adopting such a configuration, the total area of the blade surfaces of the outer belt-like vertical blades and the total area of the blade surfaces of the inner belt-like vertical blades are substantially equal, and the stirring efficiency in the treatment tank 11 is improved. I am trying.
 図3は、本発明の生ゴミ処理装置におけるブレンダーの別の例を示す側面図であり、図4は図3に示したブレンダーを回転棒の中心軸方向から見た図を示している。この図のA、A’、B、B’は、帯状垂直ブレードの螺旋の一周期(360°)における回転棒31の中心軸方向から見た各帯状垂直ブレードについての形状であり、各帯状垂直ブレードの面はドーナツ形に見える。図4のAは外側帯状垂直ブレードの表から見た面、A’はAの裏から見た面を示し、直径Lのドーナツ形に見える。図4のBは内側帯状垂直ブレードの表から見た面、B’はBの裏から見た面を示し、直径Lのドーナツ形に見える。 FIG. 3 is a side view showing another example of the blender in the garbage processing apparatus of the present invention, and FIG. 4 shows a view of the blender shown in FIG. 3 as viewed from the central axis direction of the rotating rod. A, A ′, B, and B ′ in this figure are the shapes of the respective belt-like vertical blades as viewed from the central axis direction of the rotating rod 31 in one period (360 °) of the spiral of the belt-like vertical blades. The face of the blade looks like a donut. 4A shows the surface of the outer belt-like vertical blade as viewed from the front, and A ′ indicates the surface as viewed from the back of A, which looks like a donut with a diameter L A. Surfaces of B as seen from the table of the inner band vertical blade Figure 4, B 'represents a surface as viewed from the back of the B, look toroidal diameter L B.
 図3及び図4に示すブレンダーの例では、図2に示すものに代えて、外側帯状垂直ブレードのブレード面の面積の合計と内側帯状垂直ブレードのブレード面の面積の合計とを略同等にするために、内側帯状ブレードを全長にわたり幅広に構成している。すなわち、内側帯状垂直ブレードb1、b2、b3、b4、b1’、b2’、b3’、b4’を構成する帯状部材の幅をそれぞれ外側帯状垂直ブレードa1,a2,a3、a4、a1’,a2’、a3’、a4’よりも幅広にしている。なお、この図の例では、外側帯状垂直ブレードと内側帯状垂直ブレードとの配置長さは同じであり、図10に示す連結棒32-1~32-9の間隔となっている。 In the example of the blender shown in FIGS. 3 and 4, instead of the one shown in FIG. 2, the total area of the blade surfaces of the outer belt-like vertical blades and the total area of the blade surfaces of the inner belt-like vertical blades are made substantially equal. Therefore, the inner belt-like blade is configured to be wide over the entire length. That is, the widths of the belt-shaped members constituting the inner belt-like vertical blades b1, b2, b3, b4, b1 ′, b2 ′, b3 ′, b4 ′ are set to the outer belt-like vertical blades a1, a2, a3, a4, a1 ′, a2 respectively. It is wider than ', a3' and a4 '. In the example of this figure, the arrangement lengths of the outer belt-like vertical blades and the inner belt-like vertical blades are the same, and the distance between the connecting rods 32-1 to 32-9 shown in FIG.
 図5は、本発明の生ゴミ処理装置の処理槽における加熱装置の別の例を示している。この図の例では、加熱装置は、加熱コイルパイプ30であり、これがジャケット26の長さ方向に沿って、その幅方向略中間領域に形成された凹部29内に収容されている。加熱コイルパイプ30は、その両端に流出入口30a、30bをそれぞれ備え、これらの流出入口を通して熱風または蒸気が通される。ジャケット26内の他の空洞部分には、処理槽11への伝熱を考慮して、伝熱性の高い材料を封入しておくのが好ましい。このような加熱装置を設けることによっても、運転開始時や、生ゴミ投入時、或いは冬季運転時に好気性微生物の生育最適温度に加温することができる。 FIG. 5 shows another example of the heating device in the processing tank of the garbage processing apparatus of the present invention. In the example of this figure, the heating device is a heating coil pipe 30, which is accommodated in a recess 29 formed in a substantially intermediate region in the width direction along the length direction of the jacket 26. The heating coil pipe 30 includes outlets 30a and 30b at both ends thereof, and hot air or steam is passed through these inlets. In consideration of heat transfer to the treatment tank 11, it is preferable to enclose a material with high heat transfer in the other hollow portion in the jacket 26. By providing such a heating device, it is possible to warm to the optimum growth temperature for the aerobic microorganisms at the start of operation, at the time of throwing in garbage, or at the time of winter operation.
 図6は、本発明の生ゴミ処理装置の処理槽内に平行に配置された2本のブレンダーの回転パターンを示している。表中、回転方向欄には、回転棒の中心軸方向から見た場合のブレンダーの回転方向を示している。この回転方向欄には、各回転パターンごと2つの停止又は矢印の組み合わせが記載されているが、向かって左側がブレンダー20の回転方向、向かって右側がブレンダー21の回転方向である。また、表中の回転パターン1又は2が通常の生ゴミ処理運転時の各ブレンダーの回転方向を示している。 FIG. 6 shows a rotation pattern of two blenders arranged in parallel in the processing tank of the garbage processing apparatus of the present invention. In the table, the rotation direction column indicates the rotation direction of the blender when viewed from the central axis direction of the rotating rod. In this rotation direction column, two stops or combinations of arrows are described for each rotation pattern. The left side is the rotation direction of the blender 20 and the right side is the rotation direction of the blender 21. Moreover, the rotation pattern 1 or 2 in the table | surface has shown the rotation direction of each blender at the time of normal garbage processing operation.
 回転パターン3及び4は、2つのブレンダーを同時に同一方向に回転させるパターンである。このような回転パターンは、分解反応終了後内容物を取り出すまでの数時間に処理槽内の内容物をほぐし、乾燥効果を向上させる場合に設定される。これらの回転パターンでは、回転速度は回転駆動機構における最大回転数に設定するのが好ましい。この最大回転数は、15~30rpmに設定するのが最も効果的である。 Rotation patterns 3 and 4 are patterns in which two blenders are simultaneously rotated in the same direction. Such a rotation pattern is set when the contents in the processing tank are loosened for several hours until the contents are taken out after completion of the decomposition reaction to improve the drying effect. In these rotation patterns, the rotation speed is preferably set to the maximum number of rotations in the rotation drive mechanism. It is most effective to set the maximum rotational speed to 15 to 30 rpm.
 回転パターン5~8は、内容物取り出し時に設定されるバリエーションである。このような回転パターンを適宜切り換えて選択することで、内容物を効率的に処理槽から排出することができる。 Rotation patterns 5 to 8 are variations that are set when the contents are taken out. By appropriately switching and selecting such a rotation pattern, the contents can be efficiently discharged from the processing tank.
 このような構成からなる処理槽11に、その天板(不図示)に設けられた投入口(不図示)から、生ゴミ、微生物着床用チップ及び微生物担持体が投入される。さらに、必要な場合には、処理槽11内に必要量の水が投入される。 In the treatment tank 11 having such a configuration, raw garbage, a chip for microbial implantation, and a microorganism carrier are introduced from an inlet (not shown) provided on the top plate (not shown). Further, when necessary, a necessary amount of water is introduced into the treatment tank 11.
 本発明の生ゴミ処理装置に投入される微生物着床用チップとしては、通常の生ゴミ処理装置に使用される広葉樹乾燥木材片などのウッドチップ、コルク片、多孔質プラスチック片、多孔質セラミックス片などのほか、籾殻、麦殻、ホップ殻、コーヒー粕、茶殻、貝殻・牡蠣殻・甲殻類の粉砕品などが挙げられる。これらは、単独で使用してもよく、2種以上を組み合わせて使用してもよい。この微生物着床用チップは、その表面の凹凸などに空気をとり込んだ状態で有機物と攪拌混合させることにより、有機物の隅々に酸素を万遍なく行き渡らせることができる。 The chip for microbial implantation to be put into the garbage processing apparatus of the present invention includes wood chips, cork pieces, porous plastic pieces, porous ceramic pieces such as dried hardwood wood pieces used in ordinary garbage processing devices. In addition, rice husks, wheat husks, hop husks, coffee jars, tea husks, ground shells of shells, oyster shells, and crustaceans are listed. These may be used alone or in combination of two or more. This microbe-implanting chip can uniformly spread oxygen to every corner of the organic matter by stirring and mixing with the organic matter in a state where air is taken into the unevenness of the surface.
 本発明においては、この微生物着床用チップの混合比率を、生ゴミ中の有機物含有量(生ゴミがすべて有機物の場合には当該生ゴミ量)1に対して、重量比にて約0.1~1倍、好ましくは0.2~0.8倍に設定できる。この微生物着床用チップの混合比率は、生ゴミを一定の時間間隔で複数回、本発明の生ゴミ処理装置に投入する場合には、初回に投入される生ゴミ中の有機物に対する比率を示している。また、微生物担持体の投入量は適宜決定でき、生ゴミ投入量に関りなく一定としてもよく、生ゴミ投入量によって変更してもよい。 In the present invention, the mixing ratio of the chips for microbial implantation is about 0. 0 by weight ratio with respect to the organic content in the garbage (the amount of garbage when the garbage is all organic). It can be set to 1 to 1 times, preferably 0.2 to 0.8 times. This mixing ratio of chips for microbial implantation indicates the ratio of organic waste in the raw garbage input for the first time when the raw garbage is input into the garbage processing apparatus of the present invention a plurality of times at regular time intervals. ing. Further, the input amount of the microorganism carrier can be determined as appropriate, and may be constant regardless of the input amount of garbage, or may be changed depending on the input amount of garbage.
 また、本発明で使用される好気性微生物としては、例えば、枯草菌の1種であるバチラス・サブチラリスなどが挙げられる。この土壌由来の微生物は、優れた油脂分解力などを有しており、BN菌(商品名、株式会社明治製)として上市されているものである。一般的には、好気性微生物の増殖に最適な温度条件は、略30~45℃とされている。 Further, examples of the aerobic microorganism used in the present invention include Bacillus subtilis which is a kind of Bacillus subtilis. This soil-derived microorganism has an excellent ability to decompose fats and oils, and is marketed as BN bacteria (trade name, manufactured by Meiji Co., Ltd.). Generally, the optimum temperature condition for the growth of aerobic microorganisms is about 30 to 45 ° C.
 生ゴミなどを処理槽内に投入後に、必要であれば、加熱装置により処理槽内を上記の30~45℃の温度範囲に加温しつつ本発明の生ゴミ処理装置の運転を開始する。この温度条件下では、好気性微生物の増殖が活発となり、後述するように生ゴミの分解反応が進行することになる。適宜の時間経過後に、処理槽内の内容物の移動状況を矢印による模式図にて示したのが図7である。この図において、(a)は処理槽内を上から見た場合、(b)は側面から見た場合の図であり、101はブレンダーの回転棒を示し、102は処理槽内の空気が導入されている上部空間を示す。 After putting raw garbage into the treatment tank, if necessary, the operation of the garbage treatment apparatus of the present invention is started while heating the inside of the treatment tank to the above temperature range of 30 to 45 ° C. with a heating device. Under this temperature condition, the growth of aerobic microorganisms becomes active and the decomposition reaction of the garbage proceeds as will be described later. FIG. 7 shows the movement of the contents in the treatment tank with a schematic diagram using arrows after an appropriate time has elapsed. In this figure, (a) is a view when the inside of the processing tank is viewed from above, (b) is a view when viewed from the side, 101 indicates a rotating rod of the blender, and 102 indicates that air in the processing tank is introduced. The upper space being shown is shown.
 図7(a)に示すように、生ゴミ処理装置の運転を開始して、しばらくすると、処理槽内で内容物の定常的な流れが観察できる。処理槽の両側壁から中央にそれぞれ大きな長さができるとともに、処理槽の幅方向中間領域では、両端部からそれぞれ中央に向けて内容物の流れができる。一方、ブレンダーの回転によって中央に沈みこんだ内容物は、それぞれ四隅に向けて底側を移動していることが分かる。このように、ブレンダーの外側帯状垂直ブレードと内側帯状垂直ブレードとでブレード面の面積の合計を略同等とすることで、内容物は、処理槽内を滞留することなく循環流を形成して移動し、これによって撹拌効率の向上が図られる。 As shown in FIG. 7 (a), after a while after starting operation of the garbage processing apparatus, a steady flow of contents can be observed in the processing tank. The length can be increased from the both side walls of the processing tank to the center, and the contents can flow from both ends toward the center in the intermediate region in the width direction of the processing tank. On the other hand, it can be seen that the contents sunk in the center by the rotation of the blender are moving to the four corners on the bottom side. In this way, by making the total area of the blade surfaces approximately equal between the outer belt-like vertical blade and the inner belt-like vertical blade of the blender, the contents move in a circulating flow without staying in the treatment tank. Thus, the stirring efficiency can be improved.
 また、図7(b)に示すように、各帯状垂直ブレードの螺旋の向きを配置することで、外側帯状垂直ブレードの回転により回転棒の両端位置から回転棒の中央位置へ内容物が移動するとともに、内側帯状垂直ブレードの回転により回転棒の中央位置から回転棒の両端位置へ内容物が移動し、回転棒101の上下各々の箇所において内容物の循環流が形成される。そして、内側帯状垂直ブレードの全長を長くし、または帯状部材を幅広にすることで、後者の内容物の移動量が増加することになる。これにより、内容物が処理槽内で滞ることがなく、しかも撹拌効率が向上する。 Further, as shown in FIG. 7B, by arranging the direction of the spiral of each belt-like vertical blade, the contents move from both end positions of the rotating rod to the center position of the rotating rod by the rotation of the outer belt-like vertical blade. At the same time, the contents move from the center position of the rotating rod to the both end positions of the rotating rod by the rotation of the inner belt-like vertical blade, and a circulating flow of the contents is formed at each of the upper and lower portions of the rotating rod 101. And the movement amount of the latter content will increase by lengthening the full length of an inner side strip | belt-shaped vertical blade, or making a strip | belt-shaped member wide. Thereby, the contents do not stagnate in the treatment tank, and the stirring efficiency is improved.
 こうして、処理槽内の撹拌混合により生ゴミの有機物と微生物(菌)と水とが接触し、分解反応が進行していく。この際、菌および空気(酸素)を生ゴミの有機物の隅々まで送りこむ技術が必要であり、そのために、本発明においては、前記のように撹拌効率を向上させているが、さらに空気を生ゴミに供給するよう、処理槽の上部領域、特には両側壁に沿って公知の空気供給装置を設けることができる。また、処理槽内の2連の半円状の底板の接合部分(図5(a)、符号37参照)にブレンダー20、21の回転の支障にならないように公知の空気噴射装置を取りつけ、内容物の中に直接、気泡を噴射するようにしてもよい。 Thus, the organic matter in the garbage, microorganisms (fungi), and water come into contact with stirring and mixing in the treatment tank, and the decomposition reaction proceeds. At this time, a technique for sending bacteria and air (oxygen) to every corner of the organic matter in the garbage is necessary. For this reason, in the present invention, the stirring efficiency is improved as described above. A known air supply device can be provided along the upper region of the treatment tank, particularly along both side walls, so as to supply the waste. In addition, a known air injection device is attached to the joint part of the two semicircular bottom plates in the treatment tank (see FIG. 5 (a), reference numeral 37) so as not to hinder the rotation of the blenders 20, 21. You may make it inject a bubble directly in a thing.
 また、分解反応が進むことにより、処理槽内には、分解生成物である水分が貯まっていくが、これを放置すると、分解反応の進行を妨げる可能があるので、処理槽上部には、撹拌混合されている内容物の表面に風を吹き付ける空気吹き出し口を設け、これと公知の送風装置などとの間の配管を設置しておくことができる。このとき、内容物表面に吹き付けるのは、熱風発生機及び送風装置を介して送風される熱風とし、微生物の増殖に影響する処理槽内部の温度を下げないようにすることが好ましい。熱風の温度は、処理槽内部の温度や内容物の量などにより変化するので一概には言えないが、通常、約50~350℃の範囲に設定される。 In addition, as the decomposition reaction proceeds, moisture, which is a decomposition product, accumulates in the treatment tank. If this is left unattended, it may hinder the progress of the decomposition reaction. It is possible to provide an air outlet for blowing air on the surface of the mixed contents, and to install a pipe between this and a known blower. At this time, it is preferable that the hot air blown through the hot air generator and the air blower is blown onto the surface of the contents so as not to lower the temperature inside the processing tank that affects the growth of microorganisms. The temperature of the hot air varies depending on the temperature inside the processing tank, the amount of contents, etc., but it cannot be generally stated, but it is usually set in the range of about 50 to 350 ° C.
 このように好気性菌と酸素との供給及び効率的な撹拌混合によって、内容物の有機物は短時間でほとんど分解消滅しており、籾殻などの補材も原型をとどめておらず、結果として得られる残渣は、ミネラル分7元素と微量金属元素、鉄、亜鉛など6元素が残留しており、良好な堆肥、肥料として有効に活用することができる。 As a result of the supply of aerobic bacteria and oxygen and efficient stirring and mixing, the organic matter in the contents almost completely decomposed and disappeared in a short time, and the auxiliary materials such as rice husks did not remain in their original form. Residues that contain seven elements, including mineral elements, trace metal elements, iron, and zinc, can be effectively used as good compost and fertilizer.
 生ゴミ中の有機物の分解に伴い、雰囲気が酸性になり雑菌の繁殖を抑制する効果が出てくるが、その反面、酸性臭が発生することがある。この酸性臭は、分解の過程で発生する各種の酸に起因するものであるが、酸性臭は例えばクエン酸から数種類の酸を経て消滅していく。この酸性臭を分解するために、排気口の出口手前にオゾン発生装置を設置し、排気時の酸性臭を酸化反応により分解して無臭の状態で排気させてもよい。このオゾン発生装置は、紫外線ランプによるものであり、NOxの発生のない安全なものである。なお、酸性臭をなくすために、中和剤などの投入を行った場合、分解反応が進行しなくなるので、適切な処置といえない。 分解 With the decomposition of organic matter in garbage, the atmosphere becomes acidic and the effect of suppressing the growth of germs comes out, but on the other hand, an acidic odor may be generated. This acidic odor is caused by various acids generated in the process of decomposition, but the acidic odor disappears from citric acid through several kinds of acids, for example. In order to decompose this acidic odor, an ozone generator may be installed before the outlet of the exhaust port, and the acidic odor at the time of exhaust may be decomposed by an oxidation reaction and exhausted in an odorless state. This ozone generator is based on an ultraviolet lamp and is safe without generating NOx. Note that when a neutralizing agent or the like is added in order to eliminate the acidic odor, the decomposition reaction does not proceed, so it cannot be said to be an appropriate measure.
 なお、前記構成の生ゴミ処理装置において、必要に応じて、処理槽11の投入口12の上流に破砕機を設けてもよく、排気口14下流に脱臭装置、除湿装置を設けてもよい。また、処理槽11内の温度コントロールを自動的に行うために、温度検出端子(図示せず)を処理槽11内の適宜の位置に配置しておき、該温度検出端子により検知した温度に基づき、好気性微生物の繁殖に30~45℃の適温となるように、加熱装置の入切を行うようにしてもよい。 In addition, in the garbage processing apparatus of the said structure, a crusher may be provided upstream of the inlet 12 of the processing tank 11, and a deodorizing apparatus and a dehumidifier may be provided downstream of the exhaust port 14 as needed. Further, in order to automatically control the temperature in the processing tank 11, a temperature detection terminal (not shown) is arranged at an appropriate position in the processing tank 11, and based on the temperature detected by the temperature detection terminal. In addition, the heating device may be turned on and off so that an appropriate temperature of 30 to 45 ° C. is achieved for the growth of aerobic microorganisms.
 また、各ブレンダーの回転方向及び回転速度は、生ゴミ処理時、回転の正逆切換を含めた自動運転及び手動運転が可能なように、制御回路を組んでおくことが好ましい。また、正逆回転の切換の際には、回転駆動系の保護のために停止後回転方向を切換えて起動するまでに10~30秒間停止し、繰り返し運転の場合には最大60秒間停止するように設定しておくのが好ましい。 Also, it is preferable to set up a control circuit for the rotation direction and rotation speed of each blender so that automatic operation and manual operation including forward / reverse switching of rotation can be performed at the time of garbage disposal. Also, when switching between forward and reverse rotation, stop for 10 to 30 seconds before switching and starting the rotation direction after stopping to protect the rotational drive system, and for a maximum of 60 seconds for repeated operation It is preferable to set to.
 また、処理槽内の内容物は、例えば次のようにして排出することができる。1トン用フレコンバッグを専用キャスタ付き台車に載せた上で排出口下まで移動させ、内容物フレコンバッグの口にこの台車をセットする。排出口を開け、自重で落下する残滓をフレコンバッグで受ける。いっぱいになったら、次のフレコンバッグを同様にセットした台車を配置し、同様にフレコンバッグにて受ける。この際、処理槽の攪拌羽根を手元スイッチを入れ手動にて回転させ、内容物を排出することができる。この手元スイッチは、自由に羽根を回転させることができ、また処理槽内の残滓は容易にフレコンバッグに収納することができる。 Also, the contents in the treatment tank can be discharged, for example, as follows. Place the 1-ton flexible container bag on a cart with a dedicated caster, move it to the bottom of the discharge port, and set the cart on the mouth of the contents flexible container bag. Open the outlet and receive the residue that falls by its own weight with the flexible container bag. When it is full, place a cart with the next FIBC bag set in the same way and receive it with the FIBC bag. At this time, the stirring blades of the treatment tank can be manually rotated with a hand switch and the contents can be discharged. This hand switch can freely rotate the blades, and the residue in the treatment tank can be easily stored in the flexible container bag.
 図8は、本発明の生ゴミ処理装置を用いた生ゴミ処理システムの一例を示している。この図において、10は、本発明の生ゴミ処理装置、11は処理槽、40は微生物着床用チップ貯蔵タンク、42はエジェクタ、44は給気ブロワ、45は三方弁、49は排気ブロワ、50は三方弁、54はオゾン発生機である。処理槽11の上部には、フィルタ37を介して、排気口14を備える排気チャンバ38が設けられている。なお、この図では、処理槽11における生ゴミの投入口の図示を省略している。 FIG. 8 shows an example of a garbage disposal system using the garbage disposal apparatus of the present invention. In this figure, 10 is a garbage disposal apparatus of the present invention, 11 is a treatment tank, 40 is a microbial implantation chip storage tank, 42 is an ejector, 44 is an air supply blower, 45 is a three-way valve, 49 is an exhaust blower, 50 is a three-way valve and 54 is an ozone generator. An exhaust chamber 38 having an exhaust port 14 is provided on the upper portion of the processing tank 11 through a filter 37. In addition, in this figure, illustration of the input port of the garbage in the processing tank 11 is abbreviate | omitted.
 この図に示すように、微生物着床用チップは必要に応じてエジェクタ42により所定量が処理槽11内に供給される。また、給気ブロワ44により吸引された外気は、三方弁45によって経路が切り替えられ、排気チャンバ38または処理槽11に供給される。また、排気チャンバ38からの排気は、排気ブロワ49で吸引され、三方弁50によりエジェクタ42に供給されてチップの吸い上げに用いられるか、あるいはオゾン発生機54内でオゾンと接触させた後に大気に放出される。有機物の略90%は、分解反応により水に変換されるため、大量の水が処理槽内に発生する。この水は、分子同士の集合体であり、分子数が少なくなると、分子間の反発が生じ、1秒間に1000回もの振動が発生する。この性質を活かし、発生した水分量に強風を当てて各々が離れたときに、排気ブロワ49により排気させ、水分を除去して乾燥させる。この乾燥は、処理残滓取り出しの数時間前から実施するように設定できる。 As shown in this figure, a predetermined amount of the microbial implantation chip is supplied into the processing tank 11 by the ejector 42 as necessary. Further, the path of the outside air sucked by the air supply blower 44 is switched by the three-way valve 45 and supplied to the exhaust chamber 38 or the processing tank 11. Further, the exhaust from the exhaust chamber 38 is sucked by the exhaust blower 49 and supplied to the ejector 42 by the three-way valve 50 to be used for sucking up the chip, or is brought into the atmosphere after contacting with ozone in the ozone generator 54. Released. Since about 90% of the organic matter is converted to water by the decomposition reaction, a large amount of water is generated in the treatment tank. This water is an aggregate of molecules, and when the number of molecules decreases, repulsion between molecules occurs and vibrations occur 1000 times per second. Taking advantage of this property, when a strong wind is applied to the amount of generated water and they are separated from each other, they are exhausted by the exhaust blower 49, removed and dried. This drying can be set to be carried out several hours before the removal of the processing residue.
生ゴミ処理装置の運転例
 図1~図7に示す生ゴミ処理装置を用い、次のプロセスで生ゴミ処理を行った。以下の実施例で用いる生ゴミは、予め、ご飯15kg、副食25kg、生魚の調理残渣5kg、野菜くず5kgの合計50kgである。
Example of operation of garbage disposal apparatus The garbage disposal apparatus shown in FIGS. 1 to 7 was used to treat garbage in the following process. The raw garbage used in the following examples is a total of 50 kg of 15 kg of rice, 25 kg of side dishes, 5 kg of cooking residue of raw fish, and 5 kg of vegetable scrap.
 生ゴミ処理投入前に、処理槽11に微生物着床用チップ5kg(籾殻)を投入口12から投入し、好気性微生物としてBN菌(商品名、バチラス・サブチリス、株式会社明治フードマテリア製)20gを40℃の水に溶かして投入口(不図示)から投入した。その後、処理槽11内の温度が40℃となるように、ジャケット内に熱風を通して加温した。このとき、排気ブロア(図8、符号49参照)及び給気ブロア(図8、符号44参照)のスイッチをオンにし、排気口14から排気し、また空気供給口13から吸気を行った。 Before processing garbage, 5 kg (rice husk) for microbial implantation is introduced into the treatment tank 11 from the inlet 12 and 20 g of BN bacteria (trade name, Bacillus subtilis, manufactured by Meiji Food Materia Co., Ltd.) as aerobic microorganisms. Was dissolved in water at 40 ° C. and charged from an inlet (not shown). Then, it heated with hot air in the jacket so that the temperature in the processing tank 11 might be 40 degreeC. At this time, the exhaust blower (see FIG. 8, reference numeral 49) and the air supply blower (see FIG. 8, reference numeral 44) were turned on, exhausted from the exhaust port 14, and intaked from the air supply port 13.
 生ゴミ50リットル(50kg)を一度に投入した。該生ゴミと前記籾殻との投入割合は、生ゴミ:籾殻=1:0.1(重量比)に設定した。 50 50 liters (50 kg) of garbage was charged at once. The input ratio between the garbage and the rice husk was set to garbage: rice husk = 1: 0.1 (weight ratio).
 2本のブレンダー20、21を空気を抱き込むように互いが側壁寄りから中心に向けて回転(内側回転)させることにより、処理槽11内の内容物を連続的に撹拌した。その際のブレンダーの回転数は、30rpmに設定した。 The contents in the processing tank 11 were continuously stirred by rotating the two blenders 20 and 21 toward each other from the side of the side wall so as to embrace the air (inward rotation). The rotational speed of the blender at that time was set to 30 rpm.
 運転継続2時間後に、魚の頭は粉砕されて見当たらず、分解反応が進行することで、水分が急激に増加して泥状を呈した。また、この時、内容物はメイラード反応により褐色に変化した。 After 2 hours of operation, the fish's head was crushed and was not found, and as the decomposition reaction proceeded, the water increased rapidly and became muddy. At this time, the content turned brown due to the Maillard reaction.
 運転継続6時間後に、ご飯の粒子が視認できなくなった。処理槽内の内容物は泥状になり、悪臭の発生は認められなかった。 After 6 hours of operation, the rice particles became invisible. The contents in the treatment tank became mud and no bad odor was observed.
 運転継続8時間後には、内容物の泥状化は更に進行していることが認められたが、悪臭は全く感知できなかった。内容物を取り出して秤量したところ、運転当初の生ゴミ投入量に比べて10kg減少していた。この減少は、分解反応によって生じた二酸化炭素及び水蒸気が排気口から排出されたためである。 After 8 hours of operation, it was confirmed that the contents were further muddy, but no bad odor was detected. When the contents were taken out and weighed, they were reduced by 10 kg compared to the amount of raw garbage input at the beginning of operation. This decrease is because carbon dioxide and water vapor generated by the decomposition reaction are discharged from the exhaust port.
 運転継続12時間後に、内容物の状態は泥状になり、内部温度が40℃から48℃に急上昇した。これは微生物の酵素が作用する基質が無くなり、基質反応が終了した段階で、既に製造されているATPが酸化され燃焼し、温度が急上昇したためである。 After 12 hours of operation, the contents became mud and the internal temperature rose rapidly from 40 ° C to 48 ° C. This is because at the stage where the substrate on which the microbial enzyme acts disappears and the substrate reaction is completed, the already produced ATP is oxidized and burned, and the temperature rapidly rises.
 運転継続20時間後には、内容物に未分解物は認められず、また内容物はほぼ乾燥状態となった。 After 20 hours of operation, no undecomposed material was found in the contents, and the contents were almost dry.
 運転継続23時間後に、内容物の含水率を測定したところ、20~30%程度を示した。この時、内容物の重量は当初50kgであったものが、5kgとなり、45kg以上も減少した。このように本発明の生ごみ処理装置を用いることで、人間の生活で発生する食べ物の残りや食品の調理加工工場で発生する加工残滓などを、微生物(菌)がそのマトリックスに内蔵している各種の酵素によって人間の生活サイクルである24時間以内に分解処理することが可能となる。 When the moisture content of the contents was measured after 23 hours of operation, it was about 20-30%. At this time, the weight of the contents was initially 50 kg, but became 5 kg, which decreased by 45 kg or more. In this way, by using the garbage processing apparatus of the present invention, microorganisms (fungi) have built-in microorganisms (fungi) in the matrix such as food residues generated in human life and processed residues generated in food processing plants. Various enzymes can be decomposed within 24 hours of the human life cycle.
 次いで、生ゴミ処理装置に次のロットの生ゴミ50kgのみを投入した。さらにその翌日から毎日50kgずつ生ゴミのみを5日間投入した(これらの生ゴミ投入時には、微生物着床用チップや好気性微生物は投入しなかった。)。7日目に、処理槽のは排出口から内容物を取り出してその観察を行った。取り出した内容物は、ほぼ乾燥した状態であり、未分解物の存在は認められなかった。 Next, only 50 kg of the next lot of garbage was put into the garbage processing apparatus. Furthermore, from the next day, only 50 kg of garbage was introduced every day for 5 days (when these garbage were introduced, no chips for microbial implantation or aerobic microorganisms were added). On the seventh day, the contents of the treatment tank were taken out from the outlet and observed. The taken out content was almost dry, and the presence of undegraded product was not recognized.
 以上説明したように、本発明の生ゴミ処理装置は、内容物の撹拌効率が著しく向上するので、短時間で効果的に分解処理できるとともに、微生物着床用チップや美声物自体の投入量を著しく低減できる。また本明細書では、食品の加工残滓などの生ゴミについて詳細に説明したが、本発明の生ゴミ処理装置は、例えば有機物を摺成分とする産業廃棄物や食品汚泥などの分解処理にも適用することができるものである。 As explained above, the garbage processing apparatus of the present invention significantly improves the stirring efficiency of the contents, so that it can be effectively decomposed in a short time, and the input amount of the microbial implantation chip and the beautiful voice itself can be reduced. It can be significantly reduced. Further, in this specification, the garbage such as food processing residue has been described in detail. However, the garbage processing apparatus of the present invention is also applicable to, for example, the decomposition treatment of industrial waste and food sludge, etc. containing organic matter as a sliding component. Is something that can be done.
11 処理槽
12 投入口
13 空気供給口
14 排気口
15、16 水供給口
17 ラバーヒータ
18 取出口
20、21 ブレンダー
22 架台
23 モータ
24 回転伝導部材
25 回転伝導部材支持部
26 ジャケット
29 凹部
30 加熱コイルパイプ
31、41、101 回転棒
32-1、32-2、32-3、32-4、32-5、32-6、32-7、32-8、32-9、32-10、32-11、42-1、42-2、42-3、42-4、42-5 連結棒
33-1、33-2、34-1、34-2、34-3、34-4 帯状垂直ブレード
102 上部空間
37 フィルタ
38 排気チャンバ
40 微生物着床用チップ貯蔵タンク
42 エジェクタ
44 給気ブロワ
45、50 三方弁
49 排気ブロワ
54 オゾン発生機
DESCRIPTION OF SYMBOLS 11 Treatment tank 12 Input port 13 Air supply port 14 Exhaust port 15, 16 Water supply port 17 Rubber heater 18 Outlet 20, 21 Blender 22 Base 23 Motor 24 Rotation conduction member 25 Rotation conduction member support part 26 Jacket 29 Recess 30 Heating coil Pipe 31, 41, 101 Rotating rod 32-1, 32-2, 32-3, 32-4, 32-5, 32-6, 32-7, 32-8, 32-9, 32-10, 32- 11, 42-1, 42-2, 42-3, 42-4, 42-5 Connecting rods 33-1, 33-2, 34-1, 34-2, 34-3, 34-4 Strip-shaped vertical blade 102 Upper space 37 Filter 38 Exhaust chamber 40 Chip storage tank 42 for microbial implantation Ejector 44 Supply blower 45, 50 Three-way valve 49 Exhaust blower 54 Ozone generator

Claims (8)

  1. (1)上部に空気を入れ、下部に生ゴミ及び微生物着床用チップからなる内容物を収容する処理槽に、空気を抱き込み、内容物を挟圧して撹拌するための回転棒に撹拌翼が取り付けられたブレンダーが2本平行に、互いに正逆自在に回転可能に配されており、
    (2)前記撹拌翼は、回転棒の中心軸から一定の距離を空けて、連結棒を介して、回転棒に螺旋状にツイストして取り付けられた帯状垂直ブレードであり、
    (3)該帯状垂直ブレードは、螺旋の一周期において、回転棒の中心軸方向からみた形状が回転棒に垂直なドーナツ形であり、且つ内容物に接する面が全て異なる角度であり、
    (4)前記ブレンダーが回転するときに、処理槽中の内容物を、回転棒の中央位置から回転棒の両端位置へ、或いは回転棒の両端位置から回転棒の中央位置へ、回転棒の中央位置を中心にして左右互いに逆の方向に内容物を移動させるように、回転棒の中央位置の左右の前記帯状垂直ブレードの螺旋の向きが逆に配置され、
    (5)前記帯状垂直ブレードは、回転棒の中心軸からの配置距離が異なる2種類の帯状垂直ブレードが、外側帯状垂直ブレード及び内側帯状垂直ブレードとして回転棒に配置されたものであり、
    (6)前記外側帯状垂直ブレードと前記内側帯状垂直ブレードは、内容物との接触面の面積の合計および螺旋のピッチが略同等であり、且つ、前記外側垂直ブレードと前記内側垂直ブレードは、回転軸の同一地点の互いに180度の角度をなした異なる連結棒に設けられ、
    (7)前記ブレンダーが回転するときに、回転棒の同一地点における外側帯状垂直ブレードによる内容物の移動方向と、内側帯状垂直ブレードによる内容物の移動方向が逆向きになるように、互いの帯状垂直ブレードの螺旋の向きが逆になっており、
    (8)前記外側帯状垂直ブレードは回転により回転棒の両端位置から回転棒の中央位置へ内容物を移動させ、且つ前記内側帯状垂直ブレードは回転により回転棒の中央位置から回転棒の両端位置へ内容物を移動させるように、各帯状垂直ブレードの螺旋の向きが配置されていることを特徴とする生ゴミ処理装置。
    (1) Stirring blades on a rotating rod for introducing air into the upper portion and embracing the air into a processing tank containing the contents of garbage and chips for microbial implantation in the lower portion, and sandwiching and stirring the contents The two blenders to which the
    (2) The stirring blade is a belt-like vertical blade attached in a spiral manner to the rotating rod via a connecting rod at a certain distance from the central axis of the rotating rod,
    (3) The belt-like vertical blade has a donut shape in which the shape seen from the central axis direction of the rotating rod is perpendicular to the rotating rod in one cycle of the spiral, and the surfaces in contact with the contents are all different angles,
    (4) When the blender rotates, the contents in the processing tank are moved from the center position of the rotating rod to both end positions of the rotating rod, or from both end positions of the rotating rod to the center position of the rotating rod. The direction of the spiral of the right and left belt-like vertical blades at the center position of the rotating rod is reversely arranged so that the contents are moved in directions opposite to each other about the position,
    (5) The belt-like vertical blade is one in which two kinds of belt-like vertical blades having different arrangement distances from the central axis of the rotating rod are arranged on the rotating rod as an outer belt-like vertical blade and an inner belt-like vertical blade,
    (6) The outer belt-like vertical blade and the inner belt-like vertical blade have substantially the same total contact surface area and helical pitch, and the outer vertical blade and the inner vertical blade rotate. Provided on different connecting rods at an angle of 180 degrees to each other at the same point on the shaft,
    (7) When the blender rotates, the moving direction of the contents by the outer belt-like vertical blades at the same point of the rotating rod and the moving direction of the contents by the inner belt-like vertical blades are opposite to each other. The direction of the spiral of the vertical blade is reversed,
    (8) The outer belt-like vertical blade moves the contents from the both end positions of the rotating rod to the center position of the rotating rod by rotation, and the inner belt-like vertical blade rotates from the center position of the rotating rod to the both end positions of the rotating rod. A garbage processing apparatus, wherein the direction of the spiral of each belt-like vertical blade is arranged so as to move the contents.
  2.  前記内側垂直ブレードの帯面の幅は、前記外側垂直ブレードのそれよりも大きく設定され、これら帯状垂直ブレードの内容物との接触面の面積が略同等とされてなる請求項1に記載の生ゴミ処理装置。 The width of the belt surface of the inner vertical blade is set larger than that of the outer vertical blade, and the area of the contact surface with the contents of the belt vertical blade is substantially equal. Garbage disposal device.
  3.  前記内側垂直ブレードの前記回転棒の中心軸に沿った長さは、前記後者のそれよりも大きく設定され、これら帯状垂直ブレードの内容物との接触面の面積が略同等とされてなる請求項1に記載の生ゴミ処理装置。 The length along the central axis of the rotating rod of the inner vertical blade is set to be larger than that of the latter, and the area of the contact surface with the contents of the belt-like vertical blades is substantially equal. The garbage processing apparatus according to 1.
  4.  前記処理槽の上部に空気を供給するための空気供給口が設けられてなる請求項1~3のいずれか1項に記載の生ゴミ処理装置。 The garbage processing apparatus according to any one of claims 1 to 3, wherein an air supply port for supplying air to the upper portion of the processing tank is provided.
  5.  前記処理槽の上部には、撹拌混合されている内容物の表面に風を吹き付け可能な空気吹き出し口を備えてなる請求項1~4のいずれか1項に記載の生ゴミ処理装置。 The garbage disposal apparatus according to any one of claims 1 to 4, wherein an air blowout port is provided at an upper portion of the treatment tank so that air can be blown onto a surface of the contents being stirred and mixed.
  6.  前記処理槽の低部にはその長さ方向に沿って空気噴出装置が設けられ、前記処理槽に投入され当該装置の上に覆い被さる内容物に向けて空気を噴出可能に構成されてなる請求項5に記載の生ゴミ処理装置。 An air ejection device is provided in the lower part of the treatment tank along the length direction thereof, and is configured to be able to eject air toward the contents that are put into the treatment tank and cover the device. Item 6. A garbage disposal apparatus according to Item 5.
  7.  前記処理槽の低部断面は、ブレンダーの低部外周に相似の2連の半円状である請求項1~6のいずれか1項に記載の生ゴミ処理装置。 The garbage disposal apparatus according to any one of claims 1 to 6, wherein a cross section of the lower portion of the processing tank is a double semicircle similar to the outer periphery of the lower portion of the blender.
  8.  請求項1~7のいずれか1項に記載の生ゴミ処理装置に、生ゴミと微生物着床用チップとを1:0.1~1の割合で投入して所定の回転数にて連続運転することを特徴とする生ゴミ処理方法。 The garbage disposal apparatus according to any one of claims 1 to 7, wherein the garbage and the microorganism-implanting chip are charged at a ratio of 1: 0.1 to 1, and are continuously operated at a predetermined rotational speed. A method for treating garbage.
PCT/JP2012/060402 2011-04-27 2012-04-18 Garbage disposal apparatus and garbage disposal method WO2012147574A1 (en)

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JP2018090465A (en) * 2016-12-07 2018-06-14 東日本電信電話株式会社 Method for producing fermented chaff compost
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