WO2012144436A1 - Method and facility for joining vehicle body and power plant - Google Patents

Method and facility for joining vehicle body and power plant Download PDF

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Publication number
WO2012144436A1
WO2012144436A1 PCT/JP2012/060120 JP2012060120W WO2012144436A1 WO 2012144436 A1 WO2012144436 A1 WO 2012144436A1 JP 2012060120 W JP2012060120 W JP 2012060120W WO 2012144436 A1 WO2012144436 A1 WO 2012144436A1
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WO
WIPO (PCT)
Prior art keywords
vehicle body
power plant
mounting
carriage
pallet
Prior art date
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PCT/JP2012/060120
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French (fr)
Japanese (ja)
Inventor
研二 清水
Original Assignee
本田技研工業株式会社
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Application filed by 本田技研工業株式会社 filed Critical 本田技研工業株式会社
Priority to CN201280018002.2A priority Critical patent/CN103459242B/en
Publication of WO2012144436A1 publication Critical patent/WO2012144436A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B62LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
    • B62DMOTOR VEHICLES; TRAILERS
    • B62D65/00Designing, manufacturing, e.g. assembling, facilitating disassembly, or structurally modifying motor vehicles or trailers, not otherwise provided for
    • B62D65/02Joining sub-units or components to, or positioning sub-units or components with respect to, body shell or other sub-units or components
    • B62D65/10Joining sub-units or components to, or positioning sub-units or components with respect to, body shell or other sub-units or components the sub-units or components being engines, clutches or transmissions
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B62LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
    • B62DMOTOR VEHICLES; TRAILERS
    • B62D65/00Designing, manufacturing, e.g. assembling, facilitating disassembly, or structurally modifying motor vehicles or trailers, not otherwise provided for
    • B62D65/02Joining sub-units or components to, or positioning sub-units or components with respect to, body shell or other sub-units or components
    • B62D65/12Joining sub-units or components to, or positioning sub-units or components with respect to, body shell or other sub-units or components the sub-units or components being suspensions, brakes or wheel units
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P2700/00Indexing scheme relating to the articles being treated, e.g. manufactured, repaired, assembled, connected or other operations covered in the subgroups
    • B23P2700/50Other automobile vehicle parts, i.e. manufactured in assembly lines

Definitions

  • the present invention relates to a method and equipment for coupling a car body and a power plant in an automobile.
  • the worker grasps the positional relationship between the mounting hole BR1 and the stud bolt ST from the lower side of the vehicle body, and makes the vehicle 100 on the hanger H or the power plant P on the vehicle 100 swing by hand.
  • the operation mode is adopted in which the galling is eliminated and the stud bolt ST is inserted into the mounting hole BR1 up to its base end and fastened by the nut N.
  • this operation mode is an operation while looking up the positions of the mounting hole BR1 and the stud bolt ST from below, the operator is forced to have a difficult posture.
  • the power plant P obstructs the field of vision when looking up from below, making it extremely difficult to visually identify the location where the galling occurs. In some cases, it may be possible to cause galling several times.
  • the screw portion of the stud bolt is constituted by the main screw portion and the small diameter screw portion on the tip end, and the small diameter screw portion is formed into a trapezoidal screw shape.
  • a technique has been disclosed that makes it possible to make the contact with the mounting hole a contact at an obtuse angle, suppress biting due to plastic deformation, and prevent galling.
  • Patent Document 2 discloses a technique in which a single engine is lifted and moved by a lifting means such as a chain, and lowered to a predetermined position in an engine room of a vehicle body for assembly.
  • a lifting means such as a chain
  • Patent Document 2 discloses a technique in which a single engine is lifted and moved by a lifting means such as a chain, and lowered to a predetermined position in an engine room of a vehicle body for assembly.
  • JP 2005-42848 A Japanese Patent Application Laid-Open No. 8-300954
  • Patent Document 2 the problem of galling due to positional deviation is not solved, and in order to solve this, it is necessary for the operator to rock the engine, which is a time-consuming operation.
  • the mounting method described in Patent Document 2 is a technology that can be adopted only when mounting a single engine, and for the purpose of improving the working posture, reducing the number of man-hours and shortening the vehicle assembly line length, It can not be adopted in the case where a power plant in which accessories and the like are assembled in advance on a sub-frame in a small assembly line is mounted on a side frame of a vehicle body.
  • the form of the fastening operation of the nut N to the stud bolt ST is performed after temporarily fastening the sub frame F to the vehicle body W via the mounting hole F1 by the bolt B1.
  • the worker climbs on the work bench D and performs the main fastening, and the work at a high place is accompanied, and the scaffolding is easily limited.
  • the reason why the bolt B1 is not completely fastened from the beginning is that each nut N can not be tightened with an accurate torque unless the nut N is fastened to each stud bolt ST in a state where the vehicle body W and the power plant P face each other.
  • each nut N can not be tightened with an accurate torque, a deviation occurs in the drive system, which may cause abnormal vibration or abnormal noise. Therefore, conventionally, in order to make the vehicle body W and the power plant P face each other, the pressing device 102 is required to press the power plant P from the lower side so that 9.8 m / s 2 is applied to the vehicle body W. There is a problem of being prone to Furthermore, since it is necessary to fully fasten the temporarily fastened bolt B1 after the nut N is fastened to the stud bolt ST, there is also a problem that the number of assembling steps increases.
  • the present invention is created to solve the problems as described above, and it is an object of the present invention to provide a method and apparatus for connecting a vehicle and a power plant, which can easily connect the power plant to the vehicle.
  • the present invention is a method of combining a vehicle body and a power plant in which a power drive system and accessories are assembled on a sub-frame, and the method is applied to a power plant located at the floor level.
  • the operator located at the floor level This makes it easy to visually recognize from above the state of positional deviation or the like of the upper mounting portion of the power plant and the mounting hole on the vehicle body side.
  • the work load can be reduced because the vehicle body or the power plant can be rocked in a comfortable posture for the positional deviation adjustment work.
  • the operator easily fastens the lower mounting portion on the power plant and the mounting hole on the vehicle body side. be able to.
  • the present invention is equipment for connecting a vehicle body and a power plant in which a power drive system and accessories are assembled on a sub-frame, and has an elevating means for elevating the vehicle body.
  • the apparatus is characterized by comprising: a transfer carriage moving on a floor-level vehicle transfer line; a loading pallet on which the power plant is loaded; and a transfer means for transferring the loading pallet onto the transfer carriage.
  • the mounting pallet is transferred onto the transport carriage by the transfer means, the power plant is positioned at a predetermined position, and then the vehicle body is lowered by the elevating means.
  • the upper mounting portion of the power plant and the mounting hole on the vehicle body side are fastened by fastening means to unite them, and then the vehicle body is raised by the lifting means to lower the mounting portion on the lower side of the power plant and the mounting hole on the vehicle body side Fastening by fastening means.
  • the vehicle body is lowered with respect to the power plant located on the transport carriage, and the upper mounting portion of the power plant and the mounting hole on the vehicle body side are fastened by the fastening means.
  • a person can easily visually recognize from above the state of positional deviation or the like of the upper mounting portion of the power plant and the mounting hole on the vehicle body side.
  • the work load can be reduced because the vehicle body or the power plant can be rocked in a comfortable posture for the positional deviation adjustment work.
  • the operator easily fastens the lower mounting portion on the power plant and the mounting hole on the vehicle body side. be able to.
  • the power plant can be easily coupled to the vehicle body, and the coupling operation efficiency can be improved and the labor burden on the operator can be reduced.
  • FIG. 7 is an enlarged perspective view of a portion A in FIG.
  • FIG. 7 is an enlarged perspective view of a portion B in FIG. 6; It is a figure which shows the attachment hole with respect to the vehicle body of a side frame. It is a figure which shows the attachment state with respect to the vehicle body of damper assembly. It is the schematic which shows the coupling method of the conventional vehicle body and power plant.
  • a vehicle body conveyance line L to which the present invention is applied is constituted by a floor conveyor provided at a floor level, for example, a known friction conveyor or the like, and drive motors disposed on both sides in the conveyance direction of the conveyance carriage 1
  • the transport carriage 1 travels and is stopped by the friction rollers 3 (3a, 3b) rotated by 2 (FIG. 2).
  • a wheel 1 a is pivotally supported by the transport carriage 1, and the wheel 1 a travels while being guided by the transport rail 1 b.
  • a lifting device 4 is disposed on each of the transport carriages 1, and a vehicle body W is positioned and placed on a flat plate-like mounting portion 5 formed at the upper end of the lifting device 4.
  • a power plant P in which a motive power drive system such as an engine and accessories and the like are previously assembled on a sub-frame F (FIG. 5), is positioned on the mounting pallet
  • a pallet loading device 20 for loading and loading on the transport carriage 1 and a pallet unloading device 30 for unloading the emptied loading pallet 6 from the transport carriage 1 are provided.
  • a mounting table 8 for positioning and mounting the power plant P is disposed on the upper surface of the mounting pallet 6
  • a roller 9 for traveling is axially supported on the lower surface
  • a first engagement piece 10 and a second engagement piece 11 are formed in a projecting manner at a location.
  • the pallet loading device 20 shown in FIG. 3 and the pallet unloading device 30 shown in FIG. 4 are both formed in the underground pit 40 and the underground pit 40 disposed orthogonal to the vehicle body conveyance line L, and convey the vehicle body conveyance line L
  • a mounting pallet for transporting the mounting carriage 42 which comprises a hoistway 41 formed open on the axis, a mounting carriage 42 for mounting the mounting pallet 6, and a belt conveyor installed in the underground pit 40.
  • the transfer cart 43 is disposed at a position corresponding to the hoistway 41 of the transfer pallet 43 and the loading pallet transfer conveyor 43.
  • the lifting device 44 for lifting and lowering.
  • a roller 44 a is laid on the upper surface of the lifting device 44.
  • pallet loading conveyors 43 of pallet loading device 20 and pallet unloading device 30 are disposed on one of left and right underground pits 40 with hoistway 41 interposed therebetween.
  • a loading pallet transfer conveyor 43a installed on the loading rack 50 and a loading pallet transfer conveyor 43b installed on the loading rack 50 disposed on the other side of the left and right underground pits 40.
  • Transfer cylinders 51, 52 for transferring the mounting carriage 42 are disposed on the respective mounts 50 and in the vicinity of the lifting device 44, and the fourth pressing pieces 51a, The fifth pressing piece 52a is attached.
  • a first rodless cylinder 45 is disposed at the center of the upper surface of the mounting carriage 42 along the axis of the vehicle body transfer line L, and the first rodless cylinder 45 is interposed between the upper surfaces of the mounting carriage 42 at both sides.
  • the conveyance path 46 is laid along the vehicle body conveyance line L.
  • a long hole 12 is bored along the axis of the vehicle body transfer line L at the front of the transfer carriage 1 in the transfer direction, and the inside of the long hole 12 is vertically penetrated.
  • the third pressing piece 13 is slidably supported along the long hole 12.
  • the third pressing piece 13 presses the second engagement piece 11 on the lower surface of the mounting pallet 6.
  • the third pressing piece 13 is configured to be pivotable about the width direction of the vehicle body conveyance line L as a pivot, and one end of the third pressing piece 13 is positioned at one side of the second engagement piece 11. Is pressed to the upstream side, and the other end side is positioned on the other side of the second engagement piece 11 so that the second engagement piece 11 can be pressed to the downstream side.
  • the second of the second delivery path of the loading carriage 42 in the state of being located in the hoistway 41 is positioned secondly.
  • the transport path 14 is laid.
  • a second rodless cylinder 15 is arranged along the vehicle body transfer line L immediately upstream of the vehicle body transfer line L of each hoistway 41 of the pallet loading device 20 and the pallet unloading device 30.
  • the third pressing piece 13 is engaged with the second pressing piece 16 of the second rodless cylinder 15.
  • the second rodless cylinder 15 is provided at the upper end of the rod of the cylinder 60 vertically disposed below the recess G1 so as to be able to extend and retract from within the recess G1 drilled in the laying surface G of the transport rail 1b. It is attached.
  • a power plant such as an engine and auxiliary devices are assembled in advance on the sub frame F in a small assembly line (not shown).
  • the power plant P is positioned and mounted on the mounting table 8 of the mounting pallet 6 as P.
  • the mounting pallet 6 is transported in the underground pit 40 by the mounting pallet transport conveyor 43 a of the pallet loading device 20 in a state of being positioned on the mounting carriage 42.
  • the fourth engagement piece 42a of the loading carriage 42 is pressed by the fourth pressing piece 51a of the transfer cylinder 51, whereby the loading carriage 42 is transferred onto the roller 44a of the lifting device 44 and stands by at this position.
  • the vehicle body W is placed on the placement unit 5 of the lifting device 4 in the stretched state of the transport carriage 1.
  • the lifting device 44 ascends.
  • the first transport path 46 (FIG. 1) of the mounting carriage 42 and the second transport path 14 (FIG. 1) laid on the transport carriage 1 are flush with each other.
  • the first pressing piece 47 presses the first engaging piece 10 of the mounting pallet 6, whereby the arrow shown in FIG.
  • the mounting pallet 6 is transferred from the first conveyance path 46 (FIG. 1) of the mounting carriage 42 to the second conveyance path 14 (FIG. 1) of the conveyance carriage 1.
  • the second rodless cylinder 15 projects upward from the recess G1 by the operation of the cylinder 60.
  • the second pressing piece 16 of the second rodless cylinder 15 reaches a position where it can press the third pressing piece 13 on the transport carriage 1 side.
  • the second rodless cylinder 15 when the second rodless cylinder 15 operates, the second pressing piece 16 presses the second engaging piece 11 of the mounting pallet 6 via the third pressing piece 13, and the mounting pallet 6 performs the second conveyance. Move along the path 14 to a fixed position and stop positioning. Then, the cylinder 60 retracts, and the second rodless cylinder 15 moves back into the recess G1, whereby the engagement between the second pressing piece 16 and the third pressing piece 13 is released. At the same time, the first rodless cylinder 45 reciprocates and the lifting device 44 descends, and the mounting carriage 42 sinks into the hoistway 41.
  • the transport carriage 1 is transported by the drive motor 2 downstream on the transport rail 1b.
  • the mounting carriage 42 on the lifting and lowering device 44 which has been lowered is the fifth pressing piece 52 a of the tip of the rod of the transfer cylinder 52 disposed on the mounting pallet transport conveyor 43 b and the fifth pressing piece 52 a of the mounting carriage 42.
  • the four engaging pieces 42 b are engaged, they are transferred from the roller 44 a of the lifting device 44 to the mounting pallet transfer conveyor 43 b and are carried out via the underground pit 40 to the outside.
  • the lifting device 4 is retracted and the vehicle body W placed on the placement unit 5 is placed on the placement unit 5 on the conveyance carriage 1 conveyed toward the downstream on the conveyance rail 1b. 2 Lower toward the power plant P on the mounting pallet 6 stopped at a fixed position on the transport path 14.
  • the worker is studded in the mounting hole BR1 of the bracket BR and the power plant P side previously disposed on the side frame S on the vehicle body side. Since the positional relationship with the bolt ST can be viewed from above as shown in FIG.
  • the lifting device 4 of the transport carriage 1 is extended, and the power plant P is integrated with the vehicle body W by raising the vehicle body W mounted on the mounting unit 5.
  • the transport carriage 1 is braked by the friction roller 3b immediately before the hoistway 41 of the pallet unloading device 30, and stops at a fixed position.
  • the lifting device 44 is raised, and the first transport path 46 (FIG. 1) of the mounting carriage 42 on the lifting device 44 and the second transport path 14 (FIG. 1) laid on the transport carriage 1 are flush with each other Do.
  • the second rodless cylinder 15 projects upward from the recess G1 by the operation of the cylinder 60.
  • the second pressing piece 16 of the second rodless cylinder 15 reaches a position where it can press the third pressing piece 13 on the transport carriage 1 side.
  • the second pressing piece 16 presses the second engaging piece 11 of the mounting pallet 6 through the third pressing piece 13, and the mounting pallet 6 is transported by the transport carriage 1. From the second transport path 14 (FIG. 1) to the first transport path 46 (FIG. 1) of the mounting carriage 42.
  • the first rodless cylinder 45 is actuated to move the mounting pallet 6 to the mounting position of the mounting carriage 42.
  • the lifting device 44 is lowered, and the mounting carriage 42 is inserted into the hoistway 41.
  • the transport carriage 1 is transported by the drive motor 2 downstream on the transport rail 1b.
  • the mounting carriage 42 is, in FIG. 4, the fifth pressing piece 52a of the tip of the rod of the transfer cylinder 52 disposed on the mounting pallet transport conveyor 43b and the fourth engagement piece 42b of the mounting carriage 42. Is transferred from the roller 44a of the lifting device 44 to the loading pallet transport conveyor 43b and carried out via the underground pit 40 to the outside.
  • the vehicle body W is lowered from above to mount the upper mounting portion (stud bolt ST etc.) of the power plant P and the vehicle body side, specifically the mounting holes of the bracket BR.
  • Fastening BR1 with the fastening means (nut N) to unite them then raise the vehicle body W and mount the lower mounting portion (mounting hole F1 of the sub frame F) of the power plant P and the mounting hole on the vehicle side (figure If it is a coupling method of fastening with a fastening means (bolt B1) with the power plant P located at the floor level, the vehicle body W is lowered to mount the upper mounting portion of the power plant P and the vehicle W side Since the holes are fastened, the operator located at the floor level can easily visually recognize from above the state of positional deviation or the like of the upper mounting portion of the power plant P and the mounting hole on the vehicle body W side.
  • the work load can be reduced because the vehicle body W or the power plant P can be swung with a comfortable
  • a transport carriage 1 having a lifting means (lifting / lowering device 4) for loading the vehicle body W up and down and moving on the floor-level vehicle transport line L, and a loading pallet 6 for loading the power plant P
  • a transfer facility (a first rodless cylinder 45, a second rodless cylinder 15) for transferring the mounting pallet 6 to the transport carriage 1 or a vehicle having a vehicle W by a lifting device (lifting device 4).
  • the mounting pallet 6 is transferred to the transport carriage 1 by the transfer means (first rodless cylinder 45, second rodless cylinder 15) to position the power plant P at a predetermined position, and
  • the vehicle body W is lowered by the lifting means (lifting device 4) and the upper mounting portion (stud bolt ST etc.) of the power plant P and the mounting hole BR1 on the vehicle body side are fastened by the fastening means (nut N)
  • the vehicle body W is lifted by the lifting means (lifting device 4) to fasten the lower mounting portion (mounting hole F1 of the sub frame F) of the power plant P and the mounting hole (not shown) on the vehicle body side.
  • the vehicle body is lowered to the power plant located on the transport carriage, and the upper attachment portion of the power plant and the attachment hole on the vehicle body side are fastened by fastening means.
  • the worker of the above can easily visually recognize from above the state of positional deviation or the like of the upper mounting portion of the power plant and the mounting hole on the vehicle body side.
  • the work load can be reduced because the vehicle body or the power plant can be rocked in a comfortable posture for the positional deviation adjustment work.
  • the operator easily fastens the lower mounting portion on the power plant and the mounting hole on the vehicle body side. be able to.
  • Transport carriage 4 Lifting device (lifting means) 6 loading pallet 15 second rodless cylinder (transfer means) 45 1st rodless cylinder (transfer means) BR1 (car body side) mounting hole F1 mounting hole (bottom mounting part of the power plant) P Power plant ST Stud bolt (upper mounting part of power plant) W body

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Transportation (AREA)
  • Mechanical Engineering (AREA)
  • Automobile Manufacture Line, Endless Track Vehicle, Trailer (AREA)
  • Automatic Assembly (AREA)
  • Arrangement Or Mounting Of Propulsion Units For Vehicles (AREA)

Abstract

The present invention is provided with: a carriage (1) having a lifting device (4) on which a vehicle body (W) is placed in a liftable and lowerable manner and moving on a vehicle body conveyance line at a floor level; a placement pallet (6) on which a power plant (P) is placed; and a transfer means for transferring the placement pallet (6) onto the carriage (1). The placement pallet (6) is transferred onto the carriage (1) by the transfer means with the vehicle body (W) lifted by the lifting device (4), the vehicle body (W) is lowered by the lifting device (4), and then the upper mounting section of the power plant (P) and a mounting hole on the vehicle body side are fastened together to integrate the power plant (P) and the vehicle body (W). After that, the vehicle body (W) is lifted by the lifting device (4), and the lower mounting section of the power plant (P) and the mounting hole on the vehicle body side are fastened together.

Description

車体とパワープラントの結合方法および結合設備Method and apparatus for connecting vehicle body and power plant
 本発明は、自動車における車体とパワープラントの結合方法および結合設備に関する。 The present invention relates to a method and equipment for coupling a car body and a power plant in an automobile.
 図12に示すように、従来、エンジン等の動力駆動系および補機類等を予めサブフレームF(図10参照)上に組み付けたパワープラントPを車体側のサイドフレームSに搭載する場合、搬送コンベヤC/Vの搬送ハンガーHにより中空に吊り下げられて移動する車体Wに対して、その下方からパワープラントPを載置した台車100を昇降装置101により車体方向へ引き上げている。そして、図6、図8、図9に示すように、車体側のサイドフレームS上に予め配設された左右のブラケットBRの取付穴BR1にパワープラントP側に植設されたスタッドボルトSTを挿通させる。この状態で下方から作業者がサブフレームF(図10)を車体WにボルトB1(図10)により締結し、さらにスタッドボルトSTにナットNを締結することにより車体WとパワープラントPの結合を行っている。 As shown in FIG. 12, conventionally, when mounting a power plant P on which a power drive system such as an engine and accessories and the like are previously assembled on a sub frame F (see FIG. 10) to a side frame S on the vehicle body side With respect to the vehicle body W suspended and moved in the hollow by the transport hanger H of the conveyor C / V, the carriage 100 on which the power plant P is mounted from below is pulled up by the lifting device 101 in the vehicle body direction. Then, as shown in FIG. 6, FIG. 8 and FIG. 9, the stud bolts ST implanted on the power plant P side are mounted in the mounting holes BR1 of the left and right brackets BR previously disposed on the vehicle side frame S. Insert it. In this state, a worker fastens sub frame F (FIG. 10) to vehicle body W from below with bolt B1 (FIG. 10), and further tightens nut N to stud bolt ST to connect vehicle body W and power plant P Is going.
 前記結合作業は、ブラケットBRの取付穴BR1とスタッドボルトSTの軸芯が一致するようにして、図12に示すように車体Wを載置したハンガーHとパワープラントPを載置した台車100とを予め位置決めした状態で行うが、搬送時のハンガーH上での車体Wの位置ずれ、台車100上でのパワープラントPの位置ずれ、或いは車体W、パワープラントPの製作誤差などにより、図6等に示したブラケットBRの取付穴BR1とスタッドボルトSTの軸芯にずれが生じる場合がある。この軸芯のずれが生じた状態で車体WとパワープラントPを結合させようとすると、スタッドボルトSTと取付穴BR1との間に所謂かじりが発生し、取付穴BR1にスタッドボルトSTをその基端部まで挿通させることが困難となり、サブフレームFをこのサブフレームFの取付穴F1を介して車体WにボルトB1により締結できないという不都合が生じる。 In the joining operation, the hanger H on which the vehicle body W is placed and the carriage 100 on which the power plant P is placed as shown in FIG. 12 so that the mounting holes BR1 of the bracket BR and the axis of the stud bolt ST coincide with each other. The position of the vehicle W on the hanger H at the time of transportation, the position of the power plant P on the carriage 100, or the manufacturing error of the vehicle W or the power plant P, as shown in FIG. Misalignment may occur between the mounting hole BR1 of the bracket BR and the axial center of the stud bolt ST shown in FIG. If it is attempted to couple the vehicle body W and the power plant P in a state in which this axial misalignment occurs, so-called galling occurs between the stud bolt ST and the mounting hole BR1, and the stud bolt ST is used in the mounting hole BR1. It becomes difficult to insert the sub-frame F up to the end, and there is a disadvantage that the sub-frame F can not be fastened to the vehicle body W via the mounting hole F1 of the sub-frame F by the bolt B1.
 このため、従来では、作業者が車体の下方から取付穴BR1とスタッドボルトSTの位置関係を把握し、ハンガーH上の車体Wまたは台車100上のパワープラントPを手で揺動させながら台車100を上昇させることによって、前記かじりを解消して取付穴BR1にスタッドボルトSTをその基端部まで挿通させナットNにより締結するという作業形態が採られている。しかしながら、この作業形態は、下方から取付穴BR1とスタッドボルトSTの位置を見上げながらの作業となるため作業者に難姿勢を強いることになる。また、スタッドボルトSTはパワープラントPの上部側にレイアウトされているため、下方から見上げる作業ではパワープラントPが視界を遮ることになり、かじりの発生箇所を視認することが極めて困難となって、場合によっては何度もかじりを生じさせてしまうという事態も考えられる。 For this reason, conventionally, the worker grasps the positional relationship between the mounting hole BR1 and the stud bolt ST from the lower side of the vehicle body, and makes the vehicle 100 on the hanger H or the power plant P on the vehicle 100 swing by hand. The operation mode is adopted in which the galling is eliminated and the stud bolt ST is inserted into the mounting hole BR1 up to its base end and fastened by the nut N. However, since this operation mode is an operation while looking up the positions of the mounting hole BR1 and the stud bolt ST from below, the operator is forced to have a difficult posture. Further, since the stud bolt ST is laid out on the upper side of the power plant P, the power plant P obstructs the field of vision when looking up from below, making it extremely difficult to visually identify the location where the galling occurs. In some cases, it may be possible to cause galling several times.
 この問題に対して、特許文献1には、スタッドボルトのねじ部を本ねじ部と先端側の小径ねじ部とから構成し、小径ねじ部のねじ形状を台形等に形成することにより、ブラケットの取付穴との接触を鈍角部での接触とすることが可能となり、塑性変形による食い込みを抑制し、かじりを防止する技術が開示されている。 In order to address this problem, in Patent Document 1, the screw portion of the stud bolt is constituted by the main screw portion and the small diameter screw portion on the tip end, and the small diameter screw portion is formed into a trapezoidal screw shape. A technique has been disclosed that makes it possible to make the contact with the mounting hole a contact at an obtuse angle, suppress biting due to plastic deformation, and prevent galling.
 また、特許文献2には、エンジン単体をチェーン等の持上げ手段によって持ち上げて移動させ、車体のエンジンルームの所定位置に降下させて組み付ける技術が開示されている。エンジンを搭載するときには、エンジンを車体側フレーム上に降下させつつ、エンジン本体の左右側面に突設したブラケットのボルト穴に予め車体側に植設したスタッドボルトを嵌入し、ナットで締め付けてエンジンを車体に結合するようにしている。そして、作業の効率化のため、長さの異なるスタッドボルトを使用し、持ち上げたエンジンを搭載状態の姿勢で降下させたとき、長い方のスタッドボルトを先にブラケットのボルト穴に挿通させることでエンジンの姿勢を変位させ、短い方のスタッドボルトをスムーズにボルト穴に挿通できるように構成している。 Further, Patent Document 2 discloses a technique in which a single engine is lifted and moved by a lifting means such as a chain, and lowered to a predetermined position in an engine room of a vehicle body for assembly. When mounting the engine, while lowering the engine on the vehicle body side frame, insert stud bolts pre-planted on the vehicle body side into the bolt holes of the brackets protruding on the left and right sides of the engine body, and tighten the engine with the nuts. It is connected to the car body. And, in order to improve the efficiency of work, when using the stud bolts with different lengths and lowering the lifted engine in the mounted state, insert the longer stud bolt into the bolt hole of the bracket first The attitude of the engine is displaced so that the shorter stud bolt can be smoothly inserted into the bolt hole.
特開2005-42848号公報JP 2005-42848 A 特開平8-300954号公報Japanese Patent Application Laid-Open No. 8-300954
 しかしながら、特許文献1の技術においても、位置ずれが大きい場合には依然としてかじりが生ずることとなり、下方から見上げながら作業するという作業者の難姿勢の問題も依然として残る。 However, even with the technique of Patent Document 1, when the positional deviation is large, galling still occurs, and the problem of the worker's difficult posture of working while looking up from below also remains.
 特許文献2の技術においても、位置ずれによるかじりの問題は解消されず、これを解消するためには作業者がエンジンを揺動させる必要があり手間のかかる作業となる。また、特許文献2に記載の取付方法はエンジン単体を取り付ける場合にのみに採用可能な技術であり、作業姿勢の改善、工数削減および車体組立ライン長を短くする目的でエンジン等の動力駆動系および補機類等を小組ラインで予めサブフレーム上に組み付けてなるパワープラントを、車体側のサイドフレームに搭載する場合については採用できない。 Also in the technique of Patent Document 2, the problem of galling due to positional deviation is not solved, and in order to solve this, it is necessary for the operator to rock the engine, which is a time-consuming operation. Further, the mounting method described in Patent Document 2 is a technology that can be adopted only when mounting a single engine, and for the purpose of improving the working posture, reducing the number of man-hours and shortening the vehicle assembly line length, It can not be adopted in the case where a power plant in which accessories and the like are assembled in advance on a sub-frame in a small assembly line is mounted on a side frame of a vehicle body.
 また、図6~図12を用いて説明した従来技術において、スタッドボルトSTへのナットNの締結作業の形態は、サブフレームFを取付穴F1を介して車体WにボルトB1により仮締結した後、図12に示すように作業台D上に作業者が登って本締結するというものであり、高所での作業を伴うこととなって足場が限られやすくなる。ボルトB1を初めから本締結しない理由は、車体WとパワープラントPを正対した状態でそれぞれのスタッドボルトSTにナットNを締結しないと、各ナットNを正確なトルクで締め付けできないからである。各ナットNを正確なトルクで締め付けできないと、駆動系にずれが生じて異常な振動や異音等が発生するおそれがある。よって、従来では、車体WとパワープラントPを正対させるためにパワープラントPを下方から車体Wに9.8m/sがかかるように押圧する押圧装置102が必要であり、コスト高の方法になりやすいという問題がある。さらに、スタッドボルトSTにナットNを締結した後、仮締結してあるボルトB1を本締結する必要があるため、組み付け工数が多くなるという問題もある。 Further, in the prior art described with reference to FIGS. 6 to 12, the form of the fastening operation of the nut N to the stud bolt ST is performed after temporarily fastening the sub frame F to the vehicle body W via the mounting hole F1 by the bolt B1. As shown in FIG. 12, the worker climbs on the work bench D and performs the main fastening, and the work at a high place is accompanied, and the scaffolding is easily limited. The reason why the bolt B1 is not completely fastened from the beginning is that each nut N can not be tightened with an accurate torque unless the nut N is fastened to each stud bolt ST in a state where the vehicle body W and the power plant P face each other. If each nut N can not be tightened with an accurate torque, a deviation occurs in the drive system, which may cause abnormal vibration or abnormal noise. Therefore, conventionally, in order to make the vehicle body W and the power plant P face each other, the pressing device 102 is required to press the power plant P from the lower side so that 9.8 m / s 2 is applied to the vehicle body W. There is a problem of being prone to Furthermore, since it is necessary to fully fasten the temporarily fastened bolt B1 after the nut N is fastened to the stud bolt ST, there is also a problem that the number of assembling steps increases.
 本発明は、以上のような課題を解決するために創作されたものであり、パワープラントを容易に車体に結合可能な車体とパワープラントの結合方法および結合設備を提供することを目的としている。 The present invention is created to solve the problems as described above, and it is an object of the present invention to provide a method and apparatus for connecting a vehicle and a power plant, which can easily connect the power plant to the vehicle.
 前記課題を解決するため、本発明は、車体と、サブフレーム上に動力駆動系および補機類が組み付けられてなるパワープラントとを結合する方法であって、フロアレベルに位置したパワープラントに対し、上方から車体を下降させてパワープラントの上部取付部と車体側の取付穴とを締結手段により締結して両者を一体にし、次いで、車体を上昇させてパワープラントの下部取付部と車体側の取付穴とを締結手段により締結することを特徴とする。 In order to solve the above problems, the present invention is a method of combining a vehicle body and a power plant in which a power drive system and accessories are assembled on a sub-frame, and the method is applied to a power plant located at the floor level. Lowering the vehicle body from above, fastening the upper mounting portion of the power plant and the mounting hole on the vehicle body side by fastening means to unite them, and then raising the vehicle body to lower the power plant lower mounting portion and the vehicle body side It is characterized by fastening with a mounting hole by a fastening means.
 本発明によれば、フロアレベルに位置したパワープラントに対して車体を下降させてパワープラントの上部取付部と車体側の取付穴とを締結手段により締結することから、フロアレベルに位置する作業者は、パワープラントの上部取付部と車体側の取付穴の位置ずれ等の状態を上方から容易に視認できる。位置ずれの調整作業についても楽な姿勢で車体またはパワープラントを揺動できるため、作業負担が軽減される。そして、車体を上昇させてパワープラントの下部取付部と車体側の取付穴とを締結手段により締結することにより、作業者は容易にパワープラントの下部取付部と車体側の取付穴とを締結することができる。 According to the present invention, since the vehicle body is lowered with respect to the power plant located at the floor level and the upper mounting portion of the power plant and the mounting hole on the vehicle body side are fastened by fastening means, the operator located at the floor level This makes it easy to visually recognize from above the state of positional deviation or the like of the upper mounting portion of the power plant and the mounting hole on the vehicle body side. The work load can be reduced because the vehicle body or the power plant can be rocked in a comfortable posture for the positional deviation adjustment work. Then, by raising the vehicle body and fastening the lower mounting portion of the power plant and the mounting hole on the vehicle body side by fastening means, the operator easily fastens the lower mounting portion on the power plant and the mounting hole on the vehicle body side. be able to.
 また、本発明は、車体と、サブフレーム上に動力駆動系および補機類が組み付けられてなるパワープラントとを結合する設備であって、車体を昇降自在に載置する昇降手段を有し、フロアレベルの車体搬送ライン上を移動する搬送台車と、パワープラントを載置する載置パレットと、載置パレットを搬送台車に移載する移載手段と、を有することを特徴とする。
 さらに、本発明は、昇降手段により車体を上昇させた状態で、載置パレットを移載手段により搬送台車に移載してパワープラントを所定位置に位置させ、次いで、昇降手段により車体を下降させてパワープラントの上部取付部と車体側の取付穴とを締結手段により締結して両者を一体にし、次いで、昇降手段により車体を上昇させてパワープラントの下部取付部と車体側の取付穴とを締結手段により締結することを特徴とする。
Further, the present invention is equipment for connecting a vehicle body and a power plant in which a power drive system and accessories are assembled on a sub-frame, and has an elevating means for elevating the vehicle body. The apparatus is characterized by comprising: a transfer carriage moving on a floor-level vehicle transfer line; a loading pallet on which the power plant is loaded; and a transfer means for transferring the loading pallet onto the transfer carriage.
Further, according to the present invention, in a state where the vehicle body is lifted by the elevating means, the mounting pallet is transferred onto the transport carriage by the transfer means, the power plant is positioned at a predetermined position, and then the vehicle body is lowered by the elevating means. The upper mounting portion of the power plant and the mounting hole on the vehicle body side are fastened by fastening means to unite them, and then the vehicle body is raised by the lifting means to lower the mounting portion on the lower side of the power plant and the mounting hole on the vehicle body side Fastening by fastening means.
 これらの発明によれば、搬送台車上に位置したパワープラントに対して車体を下降させてパワープラントの上部取付部と車体側の取付穴とを締結手段により締結することから、搬送台車上の作業者は、パワープラントの上部取付部と車体側の取付穴の位置ずれ等の状態を上方から容易に視認できる。位置ずれの調整作業についても楽な姿勢で車体またはパワープラントを揺動できるため、作業負担が軽減される。そして、車体を上昇させてパワープラントの下部取付部と車体側の取付穴とを締結手段により締結することにより、作業者は容易にパワープラントの下部取付部と車体側の取付穴とを締結することができる。 According to these inventions, the vehicle body is lowered with respect to the power plant located on the transport carriage, and the upper mounting portion of the power plant and the mounting hole on the vehicle body side are fastened by the fastening means. A person can easily visually recognize from above the state of positional deviation or the like of the upper mounting portion of the power plant and the mounting hole on the vehicle body side. The work load can be reduced because the vehicle body or the power plant can be rocked in a comfortable posture for the positional deviation adjustment work. Then, by raising the vehicle body and fastening the lower mounting portion of the power plant and the mounting hole on the vehicle body side by fastening means, the operator easily fastens the lower mounting portion on the power plant and the mounting hole on the vehicle body side. be able to.
 本発明によれば、パワープラントを容易に車体に結合でき、結合作業効率の向上と作業者の労力負担の軽減が図れる。 According to the present invention, the power plant can be easily coupled to the vehicle body, and the coupling operation efficiency can be improved and the labor burden on the operator can be reduced.
本発明の実施例を示す平面図である。It is a top view which shows the Example of this invention. 本発明の実施例を示す側面図である。It is a side view showing an example of the present invention. 図1の要部拡大図であり、パレット搬入装置周りを示す平面図である。It is a principal part enlarged view of FIG. 1, and is a top view which shows a pallet carrying-in apparatus periphery. 図1の要部拡大図であり、パレット搬出装置周りを示す平面図である。It is a principal part enlarged view of FIG. 1, and is a top view which shows a pallet carrying out apparatus periphery. 図2の要部拡大図であり、第2ロッドレスシリンダ周りを示す側面図である。It is a principal part enlarged view of FIG. 2, and is a side view which shows a 2nd rodless cylinder periphery. 車体とパワープラントの結合方法を示す平面図である。It is a top view which shows the coupling method of a vehicle body and a power plant. 車体とパワープラントの結合方法を示す底面斜視図である。It is a bottom perspective view which shows the coupling method of a vehicle body and a power plant. 図6におけるA部拡大斜視図である。FIG. 7 is an enlarged perspective view of a portion A in FIG. 6; 図6におけるB部拡大斜視図である。FIG. 7 is an enlarged perspective view of a portion B in FIG. 6; サイドフレームの車体に対する取付孔を示す図である。It is a figure which shows the attachment hole with respect to the vehicle body of a side frame. ダンパアッシーの車体に対する取り付け状態を示す図である。It is a figure which shows the attachment state with respect to the vehicle body of damper assembly. 従来の車体とパワープラントの結合方法を示す概略図である。It is the schematic which shows the coupling method of the conventional vehicle body and power plant.
 図1において、本発明が適用される車体搬送ラインLは、フロアレベルに設けられるフロアコンベア、例えば公知のフリクションコンベア等により構成されており、搬送台車1の搬送方向両側に配設された駆動モータ2(図2)によって回動するフリクションローラ3(3a、3b)により、搬送台車1が走行、停止する。図2に示すように、搬送台車1には車輪1aが軸支されており、この車輪1aが搬送レール1bにガイドされて走行する。各搬送台車1上には昇降装置4が配設され、昇降装置4の上端に形成された平板状の載置部5に車体Wが位置決め載置される。 In FIG. 1, a vehicle body conveyance line L to which the present invention is applied is constituted by a floor conveyor provided at a floor level, for example, a known friction conveyor or the like, and drive motors disposed on both sides in the conveyance direction of the conveyance carriage 1 The transport carriage 1 travels and is stopped by the friction rollers 3 (3a, 3b) rotated by 2 (FIG. 2). As shown in FIG. 2, a wheel 1 a is pivotally supported by the transport carriage 1, and the wheel 1 a travels while being guided by the transport rail 1 b. A lifting device 4 is disposed on each of the transport carriages 1, and a vehicle body W is positioned and placed on a flat plate-like mounting portion 5 formed at the upper end of the lifting device 4.
 図1において、車体搬送ラインLの適所には、エンジン等の動力駆動系および補機類等を予めサブフレームF(図5)上に組み付けてなるパワープラントPを、載置パレット6上に位置決め載置して搬送台車1上に搬入するためのパレット搬入装置20と、空になった載置パレット6を搬送台車1上から搬出するパレット搬出装置30とが配設されている。図5に示すように、載置パレット6の上面にはパワープラントPを位置決め載置するための載置台8が配設され、下面には走行用のローラ9が軸支され、また下面の2個所に第1係合片10と第2係合片11が突設形成されている。 In FIG. 1, a power plant P, in which a motive power drive system such as an engine and accessories and the like are previously assembled on a sub-frame F (FIG. 5), is positioned on the mounting pallet A pallet loading device 20 for loading and loading on the transport carriage 1 and a pallet unloading device 30 for unloading the emptied loading pallet 6 from the transport carriage 1 are provided. As shown in FIG. 5, a mounting table 8 for positioning and mounting the power plant P is disposed on the upper surface of the mounting pallet 6, a roller 9 for traveling is axially supported on the lower surface, and A first engagement piece 10 and a second engagement piece 11 are formed in a projecting manner at a location.
 図3に示すパレット搬入装置20および図4に示すパレット搬出装置30は共に、車体搬送ラインLに直交して配設された地下ピット40と、地下ピット40に開設され前記車体搬送ラインLの搬送軸線上に開口形成される昇降路41と、載置パレット6を載置する載置台車42と、地下ピット40内に敷設されたベルトコンベア等からなり、載置台車42を搬送する載置パレット搬送コンベア43と、載置パレット搬送コンベア43の昇降路41に対応する個所に配設され、載置台車42を載置パレット搬送コンベア43の移載位置と搬送台車1の移載位置との間で昇降する昇降装置44と、から構成される。昇降装置44の上面にはローラ44aが敷設されている。 The pallet loading device 20 shown in FIG. 3 and the pallet unloading device 30 shown in FIG. 4 are both formed in the underground pit 40 and the underground pit 40 disposed orthogonal to the vehicle body conveyance line L, and convey the vehicle body conveyance line L A mounting pallet for transporting the mounting carriage 42, which comprises a hoistway 41 formed open on the axis, a mounting carriage 42 for mounting the mounting pallet 6, and a belt conveyor installed in the underground pit 40. Between the transfer position of the loading pallet transfer conveyor 43 and the transfer position of the transfer cart 1, the transfer cart 43 is disposed at a position corresponding to the hoistway 41 of the transfer pallet 43 and the loading pallet transfer conveyor 43. And the lifting device 44 for lifting and lowering. A roller 44 a is laid on the upper surface of the lifting device 44.
 図3および図4を参照して、パレット搬入装置20およびパレット搬出装置30の各載置パレット搬送コンベア43は、具体的には、昇降路41を挟んで左右一方の地下ピット40側に配された架台50に敷設される載置パレット搬送コンベア43aと、左右他方の地下ピット40側に配された架台50に敷設される載置パレット搬送コンベア43bとから構成される。各架台50上であって昇降装置44の近傍には、載置台車42を移載するための移載用シリンダ51、52が配設され、それぞれのロッドの先端には第4押圧片51a、第5押圧片52aが取り付けられている。 Referring to FIGS. 3 and 4, specifically, pallet loading conveyors 43 of pallet loading device 20 and pallet unloading device 30 are disposed on one of left and right underground pits 40 with hoistway 41 interposed therebetween. A loading pallet transfer conveyor 43a installed on the loading rack 50 and a loading pallet transfer conveyor 43b installed on the loading rack 50 disposed on the other side of the left and right underground pits 40. Transfer cylinders 51, 52 for transferring the mounting carriage 42 are disposed on the respective mounts 50 and in the vicinity of the lifting device 44, and the fourth pressing pieces 51a, The fifth pressing piece 52a is attached.
 載置台車42の上面中央には第1ロッドレスシリンダ45が車体搬送ラインLの軸線に沿って配設され、この第1ロッドレスシリンダ45を挟んで載置台車42の上面両側には第1搬送路46が車体搬送ラインLに沿って敷設される。第1ロッドレスシリンダ45の第1押圧片47が載置パレット6の下面の第1係合片10を押圧することにより、載置パレット6は第1搬送路46に沿って搬送される。また、載置台車42の下面の左右には第3係合片42aと第4係合片42bとが形成されている。 A first rodless cylinder 45 is disposed at the center of the upper surface of the mounting carriage 42 along the axis of the vehicle body transfer line L, and the first rodless cylinder 45 is interposed between the upper surfaces of the mounting carriage 42 at both sides. The conveyance path 46 is laid along the vehicle body conveyance line L. When the first pressing piece 47 of the first rodless cylinder 45 presses the first engagement piece 10 on the lower surface of the mounting pallet 6, the mounting pallet 6 is transported along the first transport path 46. Further, on the left and right of the lower surface of the mounting carriage 42, a third engagement piece 42a and a fourth engagement piece 42b are formed.
 搬送台車1における搬送方向前部には、図1に示すように、車体搬送ラインLの軸線に沿って長孔12が穿設されており、この長孔12内を垂直に貫通するように、図5に示すように第3押圧片13が長孔12に沿って摺動自在に支持されている。第3押圧片13は載置パレット6の下面の第2係合片11を押圧する。この第3押圧片13は、車体搬送ラインLの幅方向を回動軸として回動可能に構成されており、一端側が第2係合片11の一側に位置して第2係合片11を上流側に押圧し、他端側が第2係合片11の他側に位置して第2係合片11を下流側に押圧できるようになっている。また、図3に示すように、搬送台車1における長孔12の両側には、昇降路41に位置した状態の載置台車42の第1搬送路46の延長線上に位置するように、第2搬送路14が敷設されている。 As shown in FIG. 1, a long hole 12 is bored along the axis of the vehicle body transfer line L at the front of the transfer carriage 1 in the transfer direction, and the inside of the long hole 12 is vertically penetrated. As shown in FIG. 5, the third pressing piece 13 is slidably supported along the long hole 12. The third pressing piece 13 presses the second engagement piece 11 on the lower surface of the mounting pallet 6. The third pressing piece 13 is configured to be pivotable about the width direction of the vehicle body conveyance line L as a pivot, and one end of the third pressing piece 13 is positioned at one side of the second engagement piece 11. Is pressed to the upstream side, and the other end side is positioned on the other side of the second engagement piece 11 so that the second engagement piece 11 can be pressed to the downstream side. In addition, as shown in FIG. 3, on both sides of the long hole 12 in the transport carriage 1, the second of the second delivery path of the loading carriage 42 in the state of being located in the hoistway 41 is positioned secondly. The transport path 14 is laid.
 パレット搬入装置20およびパレット搬出装置30の各昇降路41の車体搬送ラインLの上流側直近には、図2、図5に示すように、第2ロッドレスシリンダ15が車体搬送ラインLに沿って配設され、この第2ロッドレスシリンダ15の第2押圧片16に前記第3押圧片13が係合する構成となっている。第2ロッドレスシリンダ15は、搬送レール1bの敷設面Gに穿設された凹部G1内から出没自在となるように、凹部G1の下方に鉛直状に配設されたシリンダ60のロッドの上端に取り付けられている。 As shown in FIGS. 2 and 5, a second rodless cylinder 15 is arranged along the vehicle body transfer line L immediately upstream of the vehicle body transfer line L of each hoistway 41 of the pallet loading device 20 and the pallet unloading device 30. The third pressing piece 13 is engaged with the second pressing piece 16 of the second rodless cylinder 15. The second rodless cylinder 15 is provided at the upper end of the rod of the cylinder 60 vertically disposed below the recess G1 so as to be able to extend and retract from within the recess G1 drilled in the laying surface G of the transport rail 1b. It is attached.
 以上の構成のもとに、車体WとパワープラントPの結合方法を説明すると、不図示の小組立ラインでエンジン等の動力駆動系および補機類等を予めサブフレームF上に組み付けてパワープラントPとし、このパワープラントPを載置パレット6の載置台8に位置決め載置する。載置パレット6は、載置台車42上に位置決めされた状態でパレット搬入装置20の載置パレット搬送コンベア43aにより地下ピット40内で搬送される。載置パレット6が載置パレット搬送コンベア43aの終端に達すると、移載用シリンダ51の第4押圧片51aにより載置台車42の第3係合片42aが押圧されることにより、載置台車42が昇降装置44のローラ44a上に移載され、この位置で待機する。 Based on the above configuration, the method of coupling the vehicle body W and the power plant P will be described. A power plant such as an engine and auxiliary devices are assembled in advance on the sub frame F in a small assembly line (not shown). The power plant P is positioned and mounted on the mounting table 8 of the mounting pallet 6 as P. The mounting pallet 6 is transported in the underground pit 40 by the mounting pallet transport conveyor 43 a of the pallet loading device 20 in a state of being positioned on the mounting carriage 42. When the loading pallet 6 reaches the end of the loading pallet transport conveyor 43a, the fourth engagement piece 42a of the loading carriage 42 is pressed by the fourth pressing piece 51a of the transfer cylinder 51, whereby the loading carriage 42 is transferred onto the roller 44a of the lifting device 44 and stands by at this position.
 図2(a)に示すように、搬送台車1の伸張状態にある昇降装置4の載置部5には車体Wが載置されている。車体搬送ラインL上を搬送されてきた搬送台車1はパレット搬入装置20の昇降路41の直前でフリクションローラ3aにより制動されて定位置で停止すると、昇降装置44が上昇し、昇降装置44上の載置台車42の第1搬送路46(図1)と搬送台車1に敷設された第2搬送路14(図1)が面一状に位置する。 As shown in FIG. 2A, the vehicle body W is placed on the placement unit 5 of the lifting device 4 in the stretched state of the transport carriage 1. When the transport carriage 1 transported on the vehicle body transport line L is braked by the friction roller 3a immediately before the hoistway 41 of the pallet loading device 20 and stopped at a fixed position, the lifting device 44 ascends. The first transport path 46 (FIG. 1) of the mounting carriage 42 and the second transport path 14 (FIG. 1) laid on the transport carriage 1 are flush with each other.
 この状態で第1ロッドレスシリンダ45が作動することにより、第1押圧片47が載置パレット6の第1係合片10を押圧し、これにより図2(a)に矢印で示すように、載置パレット6が載置台車42の第1搬送路46(図1)から搬送台車1の第2搬送路14(図1)に移載される。次いで第2ロッドレスシリンダ15がシリンダ60の作動により凹部G1から上方に突出する。これにより第2ロッドレスシリンダ15の第2押圧片16が搬送台車1側の第3押圧片13を押圧可能な位置に達する。そして第2ロッドレスシリンダ15が作動することにより、第2押圧片16が第3押圧片13を介して載置パレット6の第2係合片11を押圧し、載置パレット6が第2搬送路14に沿って定位置まで移動して位置決め停止する。次いでシリンダ60が縮退することにより、第2ロッドレスシリンダ15は凹部G1内に復動し、これにより第2押圧片16と第3押圧片13の係合が解除される。これと同時に第1ロッドレスシリンダ45が復動するとともに昇降装置44が下降し、載置台車42が昇降路41内に没入する。 As the first rodless cylinder 45 operates in this state, the first pressing piece 47 presses the first engaging piece 10 of the mounting pallet 6, whereby the arrow shown in FIG. The mounting pallet 6 is transferred from the first conveyance path 46 (FIG. 1) of the mounting carriage 42 to the second conveyance path 14 (FIG. 1) of the conveyance carriage 1. Then, the second rodless cylinder 15 projects upward from the recess G1 by the operation of the cylinder 60. As a result, the second pressing piece 16 of the second rodless cylinder 15 reaches a position where it can press the third pressing piece 13 on the transport carriage 1 side. Then, when the second rodless cylinder 15 operates, the second pressing piece 16 presses the second engaging piece 11 of the mounting pallet 6 via the third pressing piece 13, and the mounting pallet 6 performs the second conveyance. Move along the path 14 to a fixed position and stop positioning. Then, the cylinder 60 retracts, and the second rodless cylinder 15 moves back into the recess G1, whereby the engagement between the second pressing piece 16 and the third pressing piece 13 is released. At the same time, the first rodless cylinder 45 reciprocates and the lifting device 44 descends, and the mounting carriage 42 sinks into the hoistway 41.
 次いで搬送台車1は駆動モータ2により搬送レール1b上を下流に向けて搬送される。下降した昇降装置44上の載置台車42は、図3において、載置パレット搬送コンベア43bに配設された移載用シリンダ52のロッドの先端の第5押圧片52aと載置台車42の第4係合片42bが係合することにより、昇降装置44のローラ44aから載置パレット搬送コンベア43bに移載され、地下ピット40を介して外部に搬出される。 Next, the transport carriage 1 is transported by the drive motor 2 downstream on the transport rail 1b. In FIG. 3, the mounting carriage 42 on the lifting and lowering device 44 which has been lowered is the fifth pressing piece 52 a of the tip of the rod of the transfer cylinder 52 disposed on the mounting pallet transport conveyor 43 b and the fifth pressing piece 52 a of the mounting carriage 42. When the four engaging pieces 42 b are engaged, they are transferred from the roller 44 a of the lifting device 44 to the mounting pallet transfer conveyor 43 b and are carried out via the underground pit 40 to the outside.
 一方、搬送レール1b上を下流に向けて搬送される搬送台車1上では、図2(b)に示すように、昇降装置4が縮退し、載置部5に載置された車体Wが第2搬送路14上の定位置で停止している載置パレット6上のパワープラントPに向けて下降する。このとき、作業者は、図6、図8、図9に示すように、車体側のサイドフレームS上に予め配設されたブラケットBRの取付穴BR1とパワープラントP側に植設されたスタッドボルトSTとの位置関係を、図2(b)に示すとおり、上方から視認することができるため、ブラケットBRの取付穴BR1とスタッドボルトSTの位置ずれが生じていたときには作業者はそのことを容易に把握できる。また、両者の相対的な位置関係の調整作業についても、楽な姿勢で車体WまたはパワープラントPを揺動でき作業負担が軽減される。これにより作業効率が向上する。またこのとき、図11に示すように、パワープラントPのダンパアッシーDの先端の取付ボルトD1が車体Wのダンパ取付穴W1に挿通される。 On the other hand, as shown in FIG. 2B, the lifting device 4 is retracted and the vehicle body W placed on the placement unit 5 is placed on the placement unit 5 on the conveyance carriage 1 conveyed toward the downstream on the conveyance rail 1b. 2 Lower toward the power plant P on the mounting pallet 6 stopped at a fixed position on the transport path 14. At this time, as shown in FIG. 6, FIG. 8 and FIG. 9, the worker is studded in the mounting hole BR1 of the bracket BR and the power plant P side previously disposed on the side frame S on the vehicle body side. Since the positional relationship with the bolt ST can be viewed from above as shown in FIG. 2 (b), when there is a positional deviation between the mounting hole BR1 of the bracket BR and the stud bolt ST, the worker It can be easily grasped. Further, also in the adjustment work of the relative positional relationship between the two, the vehicle body W or the power plant P can be rocked in a comfortable posture, and the work load can be reduced. This improves the work efficiency. At this time, as shown in FIG. 11, the mounting bolt D1 at the tip of the damper assembly D of the power plant P is inserted into the damper mounting hole W1 of the vehicle body W.
 そして、ブラケットBRの取付穴BR1にスタッドボルトSTが正確に挿通されると、スタッドボルトSTおよびダンパアッシーDの取付ボルトD1にナットNが螺合されることにより締結される。このとき車体WはパワープラントPに対して9.8m/sがかかるように押圧した状態にあることから、そのまま所定のトルクで本締め締結することにより、各ナットNの締め付けトルクが保証される。 Then, when the stud bolt ST is correctly inserted into the mounting hole BR1 of the bracket BR, the nut N is screwed to the stud bolt ST and the mounting bolt D1 of the damper assembly D to be fastened. At this time, since the vehicle body W is pressed against the power plant P so as to apply 9.8 m / s 2 , the tightening torque of each nut N is guaranteed by carrying out the full tightening at the predetermined torque. Ru.
 次いで、図2(c)に示すように、搬送台車1の昇降装置4が伸張し、載置部5に載置された車体Wが上昇することによりパワープラントPは車体Wと一体となって上昇する。一方、搬送台車1はパレット搬出装置30の昇降路41の直前でフリクションローラ3bにより制動され、定位置で停止する。次いで昇降装置44が上昇し、昇降装置44上の載置台車42の第1搬送路46(図1)と搬送台車1に敷設された第2搬送路14(図1)が面一状に位置する。 Next, as shown in FIG. 2C, the lifting device 4 of the transport carriage 1 is extended, and the power plant P is integrated with the vehicle body W by raising the vehicle body W mounted on the mounting unit 5. To rise. On the other hand, the transport carriage 1 is braked by the friction roller 3b immediately before the hoistway 41 of the pallet unloading device 30, and stops at a fixed position. Then, the lifting device 44 is raised, and the first transport path 46 (FIG. 1) of the mounting carriage 42 on the lifting device 44 and the second transport path 14 (FIG. 1) laid on the transport carriage 1 are flush with each other Do.
 次いで第2ロッドレスシリンダ15がシリンダ60の作動により凹部G1から上方に突出する。これにより第2ロッドレスシリンダ15の第2押圧片16が搬送台車1側の第3押圧片13を押圧可能な位置に達する。そして第2ロッドレスシリンダ15が作動することにより、第2押圧片16が第3押圧片13を介して載置パレット6の第2係合片11を押圧し、載置パレット6が搬送台車1の第2搬送路14(図1)から載置台車42の第1搬送路46(図1)に移載される。 Then, the second rodless cylinder 15 projects upward from the recess G1 by the operation of the cylinder 60. As a result, the second pressing piece 16 of the second rodless cylinder 15 reaches a position where it can press the third pressing piece 13 on the transport carriage 1 side. Then, when the second rodless cylinder 15 is operated, the second pressing piece 16 presses the second engaging piece 11 of the mounting pallet 6 through the third pressing piece 13, and the mounting pallet 6 is transported by the transport carriage 1. From the second transport path 14 (FIG. 1) to the first transport path 46 (FIG. 1) of the mounting carriage 42.
 次いで第1ロッドレスシリンダ45が作動し、載置パレット6が載置台車42の載置位置まで移動する。そして、昇降装置44が下降し、載置台車42が昇降路41内に没入する。次いで搬送台車1は駆動モータ2により搬送レール1b上を下流に向けて搬送される。そして、載置台車42は、図4において、載置パレット搬送コンベア43bに配設された移載用シリンダ52のロッドの先端の第5押圧片52aと載置台車42の第4係合片42bが係合することにより、昇降装置44のローラ44aから載置パレット搬送コンベア43bに移載され、地下ピット40を介して外部に搬出される。 Then, the first rodless cylinder 45 is actuated to move the mounting pallet 6 to the mounting position of the mounting carriage 42. Then, the lifting device 44 is lowered, and the mounting carriage 42 is inserted into the hoistway 41. Next, the transport carriage 1 is transported by the drive motor 2 downstream on the transport rail 1b. The mounting carriage 42 is, in FIG. 4, the fifth pressing piece 52a of the tip of the rod of the transfer cylinder 52 disposed on the mounting pallet transport conveyor 43b and the fourth engagement piece 42b of the mounting carriage 42. Is transferred from the roller 44a of the lifting device 44 to the loading pallet transport conveyor 43b and carried out via the underground pit 40 to the outside.
 一方、搬送台車1上では、図7、図10に示すように、上昇したパワープラントPの下面に配設されたサブフレームFの取付穴F1と車体W側の不図示のねじ孔を一致させてボルトB1により締結する。
 以上により車体WとパワープラントPの結合の1サイクル工程が完了する。
On the other hand, on the transport carriage 1, as shown in FIGS. 7 and 10, the mounting holes F1 of the sub-frame F disposed on the lower surface of the raised power plant P and the unillustrated screw holes on the vehicle body W side Bolt B1.
Thus, the one cycle process of coupling the vehicle body W and the power plant P is completed.
 以上のように、フロアレベルに位置したパワープラントPに対し、上方から車体Wを下降させてパワープラントPの上部取付部(スタッドボルトST等)と車体側、具体的にはブラケットBRの取付穴BR1とを締結手段(ナットN)により締結して両者を一体にし、次いで、車体Wを上昇させてパワープラントPの下部取付部(サブフレームFの取付穴F1)と車体側の取付穴(図示せず)とを締結手段(ボルトB1)により締結する結合方法とすれば、フロアレベルに位置したパワープラントPに対して車体Wを下降させてパワープラントPの上部取付部と車体W側の取付穴とを締結することから、フロアレベルに位置する作業者は、パワープラントPの上部取付部と車体W側の取付穴の位置ずれ等の状態を上方から容易に視認できる。位置ずれの調整作業についても楽な姿勢で車体WまたはパワープラントPを揺動できるため、作業負担が軽減される。そして、車体Wを上昇させてパワープラントPの下部取付部と車体側の取付穴とを締結することにより、作業者は容易にパワープラントPの下部取付部と車体W側の取付穴とを締結できる。 As described above, with respect to the power plant P located at the floor level, the vehicle body W is lowered from above to mount the upper mounting portion (stud bolt ST etc.) of the power plant P and the vehicle body side, specifically the mounting holes of the bracket BR. Fastening BR1 with the fastening means (nut N) to unite them, then raise the vehicle body W and mount the lower mounting portion (mounting hole F1 of the sub frame F) of the power plant P and the mounting hole on the vehicle side (figure If it is a coupling method of fastening with a fastening means (bolt B1) with the power plant P located at the floor level, the vehicle body W is lowered to mount the upper mounting portion of the power plant P and the vehicle W side Since the holes are fastened, the operator located at the floor level can easily visually recognize from above the state of positional deviation or the like of the upper mounting portion of the power plant P and the mounting hole on the vehicle body W side.The work load can be reduced because the vehicle body W or the power plant P can be swung with a comfortable posture for the adjustment of positional deviation. Then, by raising the vehicle body W to fasten the lower mounting portion of the power plant P to the mounting hole on the vehicle body side, the operator easily fastens the lower mounting portion of the power plant P to the mounting hole on the vehicle W side. it can.
 また、車体Wを昇降自在に載置する昇降手段(昇降装置4)を有し、フロアレベルの車体搬送ラインL上を移動する搬送台車1と、パワープラントPを載置する載置パレット6と、載置パレット6を搬送台車1に移載する移載手段(第1ロッドレスシリンダ45、第2ロッドレスシリンダ15)と、を有する結合設備、または昇降手段(昇降装置4)により車体Wを上昇させた状態で、載置パレット6を移載手段(第1ロッドレスシリンダ45、第2ロッドレスシリンダ15)により搬送台車1に移載してパワープラントPを所定位置に位置させ、次いで、昇降手段(昇降装置4)により車体Wを下降させてパワープラントPの上部取付部(スタッドボルトST等)と車体側の取付穴BR1とを締結手段(ナットN)により締結して両者を一体にし、次いで、昇降手段(昇降装置4)により車体Wを上昇させてパワープラントPの下部取付部(サブフレームFの取付穴F1)と車体側の取付穴(図示せず)とを締結手段により締結する結合方法とすれば、搬送台車上に位置したパワープラントに対して車体を下降させてパワープラントの上部取付部と車体側の取付穴とを締結手段により締結することから、搬送台車上の作業者は、パワープラントの上部取付部と車体側の取付穴の位置ずれ等の状態を上方から容易に視認できる。位置ずれの調整作業についても楽な姿勢で車体またはパワープラントを揺動できるため、作業負担が軽減される。そして、車体を上昇させてパワープラントの下部取付部と車体側の取付穴とを締結手段により締結することにより、作業者は容易にパワープラントの下部取付部と車体側の取付穴とを締結することができる。 Further, a transport carriage 1 having a lifting means (lifting / lowering device 4) for loading the vehicle body W up and down and moving on the floor-level vehicle transport line L, and a loading pallet 6 for loading the power plant P And a transfer facility (a first rodless cylinder 45, a second rodless cylinder 15) for transferring the mounting pallet 6 to the transport carriage 1 or a vehicle having a vehicle W by a lifting device (lifting device 4). In the raised state, the mounting pallet 6 is transferred to the transport carriage 1 by the transfer means (first rodless cylinder 45, second rodless cylinder 15) to position the power plant P at a predetermined position, and The vehicle body W is lowered by the lifting means (lifting device 4) and the upper mounting portion (stud bolt ST etc.) of the power plant P and the mounting hole BR1 on the vehicle body side are fastened by the fastening means (nut N) Then, the vehicle body W is lifted by the lifting means (lifting device 4) to fasten the lower mounting portion (mounting hole F1 of the sub frame F) of the power plant P and the mounting hole (not shown) on the vehicle body side. According to the coupling method of fastening by the following method, the vehicle body is lowered to the power plant located on the transport carriage, and the upper attachment portion of the power plant and the attachment hole on the vehicle body side are fastened by fastening means. The worker of the above can easily visually recognize from above the state of positional deviation or the like of the upper mounting portion of the power plant and the mounting hole on the vehicle body side. The work load can be reduced because the vehicle body or the power plant can be rocked in a comfortable posture for the positional deviation adjustment work. Then, by raising the vehicle body and fastening the lower mounting portion of the power plant and the mounting hole on the vehicle body side by fastening means, the operator easily fastens the lower mounting portion on the power plant and the mounting hole on the vehicle body side. be able to.
 1   搬送台車
 4   昇降装置(昇降手段)
 6   載置パレット
15   第2ロッドレスシリンダ(移載手段)
45   第1ロッドレスシリンダ(移載手段)
BR1  (車体側の)取付穴
 F1  取付穴(パワープラントの下部取付部)
 P   パワープラント
ST   スタッドボルト(パワープラントの上部取付部)
 W   車体
1 Transport carriage 4 Lifting device (lifting means)
6 loading pallet 15 second rodless cylinder (transfer means)
45 1st rodless cylinder (transfer means)
BR1 (car body side) mounting hole F1 mounting hole (bottom mounting part of the power plant)
P Power plant ST Stud bolt (upper mounting part of power plant)
W body

Claims (3)

  1.  車体と、サブフレーム上に動力駆動系および補機類が組み付けられてなるパワープラントとを結合する方法であって、
     フロアレベルに位置したパワープラントに対し、上方から車体を下降させてパワープラントの上部取付部と車体側の取付穴とを締結手段により締結して両者を一体にし、
     次いで、車体を上昇させてパワープラントの下部取付部と車体側の取付穴とを締結手段により締結することを特徴とする車体とパワープラントの結合方法。
    A method of combining a vehicle body and a power plant in which a power drive system and accessories are assembled on a sub frame,
    With respect to the power plant located at the floor level, the vehicle body is lowered from above, and the upper mounting portion of the power plant and the mounting hole on the vehicle body side are fastened by fastening means to integrate them together
    Next, the method of connecting the vehicle body and the power plant is characterized by raising the vehicle body and fastening the lower mounting portion of the power plant and the mounting hole on the vehicle body side by fastening means.
  2.  車体と、サブフレーム上に動力駆動系および補機類が組み付けられてなるパワープラントとを結合する設備であって、
     車体を昇降自在に載置する昇降手段を有し、フロアレベルの車体搬送ライン上を移動する搬送台車と、
     パワープラントを載置する載置パレットと、
     載置パレットを搬送台車に移載する移載手段と、
     を有することを特徴とする車体とパワープラントの結合設備。
    A facility for combining a vehicle body and a power plant in which a power drive system and accessories are assembled on a sub frame,
    A transport carriage having elevating means for elevating the vehicle body and moving on a floor-level vehicle transport line;
    A mounting pallet on which the power plant is mounted;
    A transfer means for transferring the loading pallet onto the transport carriage;
    And a combined installation of a car body and a power plant.
  3.  請求の範囲第2項に記載の結合設備を用い、
     昇降手段により車体を上昇させた状態で、載置パレットを移載手段により搬送台車に移載してパワープラントを所定位置に位置させ、
     次いで、昇降手段により車体を下降させてパワープラントの上部取付部と車体側の取付穴とを締結手段により締結して両者を一体にし、
     次いで、昇降手段により車体を上昇させてパワープラントの下部取付部と車体側の取付穴とを締結手段により締結することを特徴とする車体とパワープラントの結合方法。
    Using the combined equipment according to claim 2,
    With the vehicle body lifted by the lifting means, the loading pallet is transferred to the transfer carriage by the transferring means, and the power plant is positioned at a predetermined position,
    Then, the vehicle body is lowered by the raising and lowering means, and the upper mounting portion of the power plant and the mounting hole on the vehicle body side are fastened by the fastening means, and both are integrated.
    Next, the method of combining the vehicle body and the power plant is characterized by raising the vehicle body by the raising and lowering means, and fastening the lower mounting portion of the power plant and the mounting hole on the vehicle body side by fastening means.
PCT/JP2012/060120 2011-04-18 2012-04-13 Method and facility for joining vehicle body and power plant WO2012144436A1 (en)

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JP2011091685A JP5227440B2 (en) 2011-04-18 2011-04-18 Body and power plant coupling method and coupling facility
JP2011-091685 2011-04-18

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