WO2012143886A1 - Systèmes et procédés de mesure de puissance d'au moins un dispositif photovoltaïque - Google Patents

Systèmes et procédés de mesure de puissance d'au moins un dispositif photovoltaïque Download PDF

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Publication number
WO2012143886A1
WO2012143886A1 PCT/IB2012/051975 IB2012051975W WO2012143886A1 WO 2012143886 A1 WO2012143886 A1 WO 2012143886A1 IB 2012051975 W IB2012051975 W IB 2012051975W WO 2012143886 A1 WO2012143886 A1 WO 2012143886A1
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WIPO (PCT)
Prior art keywords
photovoltaic device
atleast
illumination
voltage
illumination source
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PCT/IB2012/051975
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English (en)
Inventor
Jean Roux
Jonas Hiller
Pierre-René BELJEAN
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Pasan Sa
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Publication of WO2012143886A1 publication Critical patent/WO2012143886A1/fr

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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02SGENERATION OF ELECTRIC POWER BY CONVERSION OF INFRARED RADIATION, VISIBLE LIGHT OR ULTRAVIOLET LIGHT, e.g. USING PHOTOVOLTAIC [PV] MODULES
    • H02S50/00Monitoring or testing of PV systems, e.g. load balancing or fault identification
    • H02S50/10Testing of PV devices, e.g. of PV modules or single PV cells
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy

Definitions

  • the present invention relates generally to processing of solar cells, and, more particularly to methods and systems for measuring electrical power of atleast a photovoltaic device in a cost effective, secure, environmentally safe, and efficient manner.
  • sun simulators also called 'flashers'
  • Sun simulators are artificial light sources capable of simulating the sunlight as closely as possible.
  • they apply a voltage or current to the photovoltaic device (also referred to as device under test or OUT').
  • the photovoltaic device may include a solar cell, a string, a matrix or modules of any type.
  • the spectrum used depends on the way the photovoltaic device is tested, for example, normally a spectrum used for testing terrestrial application is AM 1.5 and for space applications is AM0.
  • the duration of illumination is an important parameter because accurate measurement of these devices may require from one tenth of a second to several seconds.
  • the photovoltaic device is illuminated for some milliseconds to some tens of milliseconds. In both cases this period is the time needed to sweep thru a number of measurement points, for example, the voltage applied is varied from 0.0 to 0.6V and the current is measured. This sweep is done in a continuous way.
  • the normal approach to overcome the problem that the output power needs to stabilize is to increase the illumination duration or power or both. Since the life time of the light sources used, such as xenon lamps, is limited by the time they are turned on, longer illumination times reduces the number of photovoltaic devices that can be tested. Also higher output powers reduce life time of the photovoltaic devices because of the greater heat developed. Therefore it becomes difficult to provide light sources with long illumination times having long life times, making cost of ownership for the sun simulator higher.
  • Usual light sources include xenon short-arc lamps, other gas-discharge lamps, Metal-Halide lamps, sulphur lamps, LEDs lamps, and tungsten incandescent lamps.
  • the life of the light source is limited, for example, continuous-light systems with usual (e.g. Xenon) lamps have a life time of ca. 000 hours, therefore, a lot of maintenance is needed and the cost for spare parts is high.
  • the general purpose of the present invention is to provide an improved combination of convenience and utility, to include the advantages of the prior art, and to overcome the drawbacks inherent therein.
  • the inventive system of the present invention provides a longer live cycle and has lower energy consumption than the devices according to the state of the art. Moreover the cost of ownership is also reduced.
  • the present invention provides a system for measuring efficiency of atleast a photovoltaic device, comprises atleast a first illumination source capable of closely mimicking a sun spectrum during a first illumination, the first illumination source having atleast a power output defined by a test done, atleast a second illumination source adapted to emit light within a sensitivity range of the photovoltaic device to be tested during a second illumination, means for applying atleast one of a voltage and a current to the photovoltaic device to be tested, means for measuring atleast one of a current and a voltage respectively during the first illumination and the second illumination, and means for calibrating the measurement made with the second illumination source to the first illumination source.
  • the present invention provides a method for testing atleast a photovoltaic device.
  • the method comprises the steps of: applying atleast one of a first voltage and a first current to the photovoltaic device, conducting a first measurement of the photovoltaic device, applying atleast one of a second voltage and a second current to the photovoltaic device, conducting atleast a second measurement of the photovoltaic device, and using atleast a first illumination source that closely resembles a sun spectrum with atleast one of the first voltage and the first current to calibrate the second measurement. Normally atleast one of respectively the first voltage and the second voltage or the first current and the second current are identical to facilitate the calibration.
  • the first measurement of the photovoltaic device further comprises the step of illuminating the photovoltaic device with atleast a first illumination source.
  • the second measurement of the photovoltaic device further comprises the steps of: illuminating the photovoltaic device with atleast a second illumination source, applying atleast one of a first voltage, first current, a second voltage, and a second current during a second duration, and measuring atleast one of output currents and out put voltages of the photovoltaic device.
  • the present invention provides a method for measuring electrical power of atleast a photovoltaic device through a test.
  • the method comprises the steps of mimicking closely the spectrum of sun during a first illumination, emitting light within a sensitivity range of the photovoltaic device to be tested during a second illumination, applying one of a voltage and a current to the photovoltaic device to be tested, measuring one of a current and voltage respectively during the first illumination and the second illumination, and calibrating the measurement made with the second illumination source to the first illumination source.
  • FIG. 1 illustrates exemplary W curves for different illumination strengths
  • FIG. 2 illustrates a system for testing efficiency of atleast a photovoltaic device, according to an exemplary embodiment of the present invention
  • FIG. 3 illustrates an exemplary light sequence
  • FIG. 4 illustrates a method for testing efficiency of atleast a photovoltaic device, according to an exemplary embodiment of the present invention
  • FIG. 5 illustrates an exemplary method for testing the photovoltaic device, according to an embodiment of the present invention
  • FIG. 6 illustrates an exemplary equivalent circuit for a solar cell
  • FIG. 7 illustrates an exemplary working sequence for mathematical adjustment, according to an embodiment of the present invention
  • FIG. 8 illustrates an exemplary working sequence for comparison around Mpp, according to an embodiment of the present invention
  • FIG. 9 illustrates an exemplary method for pre-illumination the photovoltaic device, according to an embodiment of the present invention.
  • FIG. 10 illustrates a method for measuring efficiency of atleast a photovoltaic device through a test, according to an embodiment of the present invention.
  • the term 'plurality' refers to the presence of more than one of the referenced item and the terms 'a', 'an', and 'atleast' do not denote a limitation of quantity, but rather denote the presence of atleast one of the referenced item.
  • the term 'device' also includes 'engine' or 'machine' or 'system' or 'apparatus'.
  • the terms 'photovoltaic device', 'solar cell', 'photovoltaic cell', 'cell' and 'wafer' may also be used herein interchangeably and may also denote part of such devices.
  • the photovoltaic device may be of any technology such as thin film, crystalline, hetero junction (HIT), etc.
  • the photovoltaic device also includes wafer and thin film module. A plurality of photovoltaic device may form a matrix.
  • a solar module may be made with photovoltaic devices with a protective such that the protective member may be suited for being part of the solar module.
  • the term 'photovoltaic device' includes solar cell, string, matrix, and solar module and may also be used herein interchangeably.
  • the terms 'first illumination source', 'first illumination', 'first illumination device' and 'reference illumination' may also be used herein interchangeably to refer to the same thing.
  • the terms 'second illumination source', 'second illumination', 'second illumination device' and 'reference illumination' may also be used herein interchangeably to refer to the same thing.
  • the terms 'measuring' and 'testing' may also be used herein interchangeably to refer to the same thing.
  • the terms 'power' and 'efficiency' may also be used herein interchangeably to refer to the same thing.
  • the solar simulator apply a voltage or current to the photovoltaic device (also referred to as device under test or 'DUT') to test the efficiency of the photovoltaic device.
  • the other quantity for example, current or voltage respectively, is read out to obtain current versus voltage (I/V) points.
  • I/V current versus voltage
  • These points may be formed into an I/V diagram from which a maximum power point (also referred to 'Mpp') is determined.
  • the Mpp is a point on the curve where current multiplied by the voltage gives the highest value.
  • the Mpp is a measure used for the efficiency of the photovoltaic device, so basically not all points on the I/V diagram are needed, only the Mpp.
  • FIG. 1 shows an exemplary I/V curves for different illumination strengths.
  • the vertical line connects the Mpp of the curves. Determining the Mpp is a part of the efficiency measurement, i.e., the maximum converted power. Efficiency is the converted power produced by the photovoltaic device 30 divided by the optical power impinging on the photovoltaic device30.
  • FIG. 2 illustrates a system 100 for measuring efficiency of atleast a photovoltaic device 30 through atleast a test, according to an exemplary embodiment of the present invention.
  • a first accurate testing (measurement) of the photovoltaic device 30 may be made with a first illumination source 10 that mimics the sun's spectrum very exactly. Then further measurements may be made with atleast a second illumination source 20 whose spectrum only has to fall within the sensitivity range of the photovoltaic device 30. The first exact measurement may be used to calibrate the measurements made with less accurate spectrum.
  • the illumination level of the lower quality 'Direct Current (also known as 'DC') light source' may be adjusted as to obtain the same short-circuit current as was measured with good spectral illumination conditions, for example, with a short pulse of a normal xenon lamp. This will mean that the same current as before is generated inside the solar cell junction, so it is now possible to sweep the I/V curve of the photovoltaic device 30 at any convenient, possibly very low speed, without shortening the life time of the (xenon) flashbulb.
  • Adjusting current under secondary (DC) illumination by adjusting radiated power is equivalent to compensate for spectral mismatch and light intensity for this particular illumination.
  • the 'DC light source' may be a true DC light source that is turned on all the time or simply a light source suitable for longer light flashes.
  • the first, reference illumination has to be as exact as possible in terms of spectral content, intensity (as shown in FIG. 1 : Mpp moves with intensity) and uniformity.
  • spectral content is usually obtained by careful control of current inside the flashtube, i.e., by using of highly accurate current source), plus adding convenient spectral filters in the light path.
  • the capacitance of the solar cells is positively correlated to the applied voltage.
  • the capacitance is relatively low when the solar cell is short circuited (i.e., the solar cell with zero volts applied) and increases with the voltage applied.
  • the capacitance may increase by a factor of 10 or even more when the voltage increases to the maximum power point (herein after referred to as 'Mpp'). Therefore measuring around Isc is faster than around Mpp or Open collector voltage (herein after referred to as 'Voc').
  • the poles of the solar cell are not connected so that no current can flow, the duration of the flash for the accurate measurement may be further reduced.
  • the one of the advantages of the present invention is that the inventive system has a longer live cycle and has lower energy consumption. Moreover the cost of ownership is also reduced.
  • the practical disposition of thousands of different LEDs will conduct to a large light source not suitable for accurate measurements since the optics to project all the light in a controlled manner onto the photovoltaic device 30 becomes very difficult.
  • the LEDs do not have to mimic the spectrum of sun light and therefore less LEDs may be used, i.e., only the LEDs emitting at a certain wave length such that the light from all LEDs may together form the spectrum of sun light, are needed and the LEDs that would have been necessary to form the sun light spectrum outside that range may not be used.
  • FIG. 2 illustrates a system 100 (also referred to as 'sun simulator') for measuring power (efficiency) of atleast a photovoltaic device 30 through atleast a test.
  • the system 100 comprises atleast a first illumination source 10 capable of closely mimicking a sun spectrum during a first illumination, the first illumination source having atleast a power output defined by a test done, atleast a second illumination source 20 adapted to emit light within a sensitivity range of the photovoltaic device 30 to be tested during a second illumination; means (not shown) for applying atleast one of a voltage and a current to the photovoltaic device 30 to be tested; means (not shown) for measuring atleast one of a current and a voltage respectively during the first illumination and the second illumination, and means for calibrating the measurement made with the second illumination source to the first illumination source.
  • the first illumination source 10 having a power output defined by the test done.
  • the test may be carried out to determine or measure Mpp, W curve, efficiency of the photovoltaic device.
  • An optical power may be defined for the test being carried out.
  • the optical power may be changed according to the nature of the photovoltaic device 30 or other testing requirement.
  • an optical power output of the first illumination source 10 may includes lkW/m2, 800W/m2, 200W/m2, or any other suitable etc.
  • the first illumination device 10 may have good spectral content and good uniformity characteristics.
  • the second illumination devices 20 may have long duration characteristic.
  • FIG. 3 illustrates an exemplary light sequence
  • the numeral 11 depicts a first duration, i.e., a time/period of a first illumination (illumination by the first illumination source 10) and measurement of Isc.
  • the numeral 12 depicts second duration, i.e., a first period of a secondary illumination (illumination by the second illumination source 20) for an adjustment of illumination to reach the same Isc than in the time 11 of the first illumination.
  • the numeral 13 depicts a full W measurement period under the secondary illumination.
  • the second illumination source 20 may have a narrower power spectrum than that of the first illumination. Also mixing of multiple colours (not loosing huge amounts of light) is no problem. Only intensity and distribution on the photovoltaic device 30 has to be considered. [0057] According to an exemplary embodiment of the present invention, one single type of LEDs, probably with on single peak in their power spectrum, may be used with any of the first illumination source 10 and the second illumination source 20.
  • FIG. 4 illustrates a method 200 for measuring power of atleast the photovoltaic device 30, comprising the steps of: applying atleast a first voltage and a first current to the photovoltaic device 30, for example, preferably 0.0 Volts are applied and the photovoltaic device 30 is short circuited, at a step 212, conducting atleast a first measurement of the photovoltaic device 30 at a step 214, applying atleast one of a second voltage and a second current to the photovoltaic device 30 at a step 215, conducting a second measurement of the photovoltaic device 30 at a step 216, and using a short measurement with the first voltage to calibrate the measurements with the second voltage at a step 218.
  • the second measurement may per measurement take just as long as the first measurement.
  • the main difference is that not the complete spectrum is used and that normally the second measurement is repeated to record (part) of the IV curve to find Mpp.
  • Preferably 0.0 Volts are applied and the photovoltaic device 30 is short circuited.
  • Normally atleast one of respectively the first voltage and the second voltage or the first current and the second current are identical to facilitate the calibration.
  • the first measurement of the photovoltaic device 30 may comprises the steps of illuminating the photovoltaic device 30 with atleast a first illumination source 20 which is adapted to closely mimicking the sun' s power spectrum for a first duration 11 and measuring the current.
  • the second measurement of the photovoltaic device 30 may comprises the steps of illuminating the photovoltaic device 30 with atleast a second illumination source 20 with a power spectrum overlapping with the sensitivity range of the photovoltaic device 30 for a second duration 12, applying atleast one of a first voltage, a first current, a second voltage, and a second current during the second duration 12, and measuring atleast one of an output currents and out put voltages of the photovoltaic device 30.
  • the testing of the photovoltaic device 30 may also be carried out by applying a current and measure the voltage.
  • the measurement may stabilise much quickly in case of applying a voltage to the photovoltaic device 30 and measuring the current than doing the reverse. The reason is that when applying a voltage, the current may flow freely up to reach the stabilization point.
  • the voltage may adapt slowly as the internal capacitor has to charge or discharge with the difference of internal and external currents. That may take quite long.
  • the first duration 11 (duration of the first measurement of the photovoltaic device 30) may be shorter than atleast one of 20, 10 or 5ms.
  • the second duration 12 (duration of the second measurement of the photovoltaic device 30) being longer than 50, 100, 500 ms.
  • FIG. 5 illustrates an exemplary method 300 (working sequence - adjustment of voltage) for testing the photovoltaic device 30, according to an embodiment of the present invention.
  • the method 300 may comprises the steps of: installing the photovoltaic device 30 on a tester at a step 312, switching-on reference/first illumination (e.g.
  • xenon flash at a step 314, performing current measurement (preferably Isc) and recording the measured current at a step 316, switching-off reference/first illumination 10 and switching-on auxiliary/second illumination at a step 318, adjusting the auxiliary illumination to obtain the same current as under reference illumination and keeping the auxiliary illumination to this value at a step 322, sweeping atleast partially an W curve of the photovoltaic device 30 at a step 324 while keeping optical output of the second (auxiliary) illumination constant, recording as many points as desired at a step 326, switching-off the auxiliary illumination at a step 328, performing additional tests like dark reverse or other measurements, if required at a step 332, applying corrections means(Voc, Isc, Mpp, FF, Rseries, Rshunt, classification, etc.) extraction on atleast a measured data point at a step 334, storing the desired values and transmit useful information to other equipments (e.g. sorting equipments) at a step 336, and removing the photovoltaic
  • Sweeping W curve means that the output current or voltage of the photovoltaic device 30 is controlled. Setting the voltage may result in a certain output current. The voltage and the current then for one point on the W curve of the photovoltaic device 30. Normally the goal is to obtain the complete W curve of the photovoltaic device 30. From this curve the Mpp point may be found. As, reference illumination 10 may be not exactly at the desired irradiance, so a correction is needed. In addition, correction may also be needed to correct for temperature differences.
  • Atleast one of a dark reverse voltage and current may be adapted.
  • the dark reverse a test to check the resistance of the solar cell to reverse voltage without being illuminated. Dark reverse may be used to prevent hot-spots when the solar cell is into modules. It is also a measure of the shunt resistance of a solar cell.
  • the additional test may be any test ranging from, for examples, dark direct (resistance of the solar cell to a voltage without being illuminated), capacitance measurement, colour determination, electroluminescence, etc.
  • Parameters that are of interest are: Voc, Isc, Mpp, FF, Rseries, Rshunt, classification according to efficiency, etc. Shunt and series resistance as shown in the FIG. 6 equivalent circuit for a solar cell.
  • FIG. 7 illustrates an exemplary method 400 (working sequence- mathematical adjustment) for testing the photovoltaic device 30, according to an embodiment of the present invention.
  • the method 400 may comprises the steps of: switching-on the first illumination source 10 at a step 412, applying atleast one of a voltage and a current to the photovoltaic device 30 at a step 414, measuring atleast one of the current and the voltage respectively under the first illumination source 10 at a step 416, switching-on the auxiliary illumination 20 at a step 418, sweeping atleast partially the I/V curve at a step 422, and correcting the full W curve mathematically according to the measured Isc under reference illumination 10 at a step 424.
  • this measurement may be done at the Isc.
  • the measured difference between the two measured Isc may be used to correct auxiliary illumination for the next solar cell (adaptative adjustment).
  • steps 702, 704, 706 - steps 708, 712) -> (steps 708, 712 - steps 702, 704, 706).
  • FIG. 8 illustrates an exemplary method 500 (working sequence) for testing the photovoltaic device 30, according to an embodiment of the present invention.
  • the method 500 may comprises the steps of: applying or sweeping around atleast one of an expected voltage and expected current around Mpp to the photovoltaic device 30 at a step 512, switching-on reference illumination 10 at a step 514, recording atleast one of a corresponding current and voltage respectively at a step 516, while keeping atleast one of the voltage and the current constant on the photovoltaic device 30, switching-off reference illumination 10 at a step 518, switching-on auxiliary illumination 20 at a step 522, adjusting irradiance on auxiliary illumination 20 at a step 524 to reach the same current as with reference illumination 10 while keeping voltage constant on the photovoltaic device 30 and identical to the step 516, fixing the auxiliary illumination 20 level at a step 526, and sweeping the full I/V curve under auxiliary illumination 20 at a step 528.
  • preferential sweep may be adapted, i.e., the sweep may be performed around where the Mpp is expected.
  • Predictor may be previous photovoltaic device or a theoretical value.
  • good photovoltaic devices 30 have the same properties within a dispersion of say 10 %. Only bad photovoltaic devices 30 may differ largely. Sweeping on a 15 to 20 % range of the full W curve may cover all good photovoltaic devices 30 cases.
  • FIG. 9 illustrates a method 600 for pre-illumination of the photovoltaic device 30, according to an exemplary embodiment of the present invention.
  • the method 600 may comprises the steps of: switching-on the auxiliary illumination 20 in order to perform a 'light-soaking' function at a step 612, switching-off or keeping turned on the auxiliary illumination 20 and immediately switch-on the reference illumination 10 at a step 614, recording the Isc under reference illumination 10 at a step 616, switching-off or keeping turned on the reference illumination 10 and immediately switch-on the auxiliary illumination 20 at a step 618, adjusting Isc under auxiliary illumination 10 by varying illumination at a step 812, and sweeping the full W curve under adjusted auxiliary illumination 20 at a step 814.
  • Light soak means the capacitance of the photovoltaic device is already charged before the measurement starts.
  • FIG. 10 illustrates a method 700 for measuring electrical power of atleast a photovoltaic device 30 through a test.
  • the method comprises the steps of mimicking closely the spectrum of sun during a first illumination at a step 712, emitting light within a sensitivity range of the photovoltaic device 30 to be tested during a second illumination at a step 714, applying one of a voltage and a current to the photovoltaic device 30 to be tested at a step 716, measuring one of a current and voltage respectively during the first illumination and the second illumination at a step 718, and calibrating the measurement made with the second illumination source to the first illumination source at a step 722.

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  • Testing Of Individual Semiconductor Devices (AREA)

Abstract

La présente invention concerne des systèmes et des procédés de mesure de puissance d'au moins un dispositif photovoltaïque (30). Le procédé comprend les étapes suivantes : application d'une première tension sur le dispositif photovoltaïque; réalisation d'une première mesure du dispositif photovoltaïque; réalisation d'une seconde mesure du dispositif photovoltaïque; et utilisation d'une mesure courte avec la première tension pour étalonner les mesures avec la seconde tension. La première mesure du dispositif photovoltaïque comprend en outre l'étape consistant à éclairer le dispositif photovoltaïque avec au moins une première source d'éclairage (10). La seconde mesure du dispositif photovoltaïque comprend en outre les étapes suivantes : éclairage du dispositif photovoltaïque avec au moins une seconde source d'éclairage (20); application d'une première tension et/ou d'une seconde tension sur une courte durée; et mesure d'un courant de sortie du dispositif photovoltaïque.
PCT/IB2012/051975 2011-04-20 2012-04-19 Systèmes et procédés de mesure de puissance d'au moins un dispositif photovoltaïque WO2012143886A1 (fr)

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