WO2012140948A1 - Connector - Google Patents
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- WO2012140948A1 WO2012140948A1 PCT/JP2012/053426 JP2012053426W WO2012140948A1 WO 2012140948 A1 WO2012140948 A1 WO 2012140948A1 JP 2012053426 W JP2012053426 W JP 2012053426W WO 2012140948 A1 WO2012140948 A1 WO 2012140948A1
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- WIPO (PCT)
- Prior art keywords
- connector
- magnetic
- terminal
- case
- magnetic sheet
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/648—Protective earth or shield arrangements on coupling devices, e.g. anti-static shielding
- H01R13/658—High frequency shielding arrangements, e.g. against EMI [Electro-Magnetic Interference] or EMP [Electro-Magnetic Pulse]
- H01R13/6598—Shield material
- H01R13/6599—Dielectric material made conductive, e.g. plastic material coated with metal
Definitions
- the present invention relates to a connector for connecting various electronic devices or circuit boards, and more particularly to a connector capable of reducing unnecessary electromagnetic waves generated from various electronic devices.
- Patent Document 1 proposes a connector 900 between electronic devices that can absorb leakage of unnecessary electromagnetic waves generated during signal transmission or communication, as shown in FIG. .
- a connector 900 shown in FIG. 15 includes a connector housing 902 provided at the distal end of the connection cable 911 and connector pins 903 that are connected to a plurality of transmission lines (not shown) in the connection cable 911. ing. Then, the electromagnetic wave absorbing material 905 is applied to the outside of the connector housing 902 and solidified (conventional example shown in FIG. 15), the electromagnetic wave absorbing material 905 is filled in the connector housing 902, or the synthetic containing the electromagnetic wave absorbing material 905 is contained.
- a connector that can absorb unnecessary electromagnetic waves efficiently can be obtained by using a means of molding a resin material into the connector housing 902.
- an electromagnetic wave absorber 905 having an electromagnetic wave absorption characteristic that absorbs by utilizing characteristics such as heat conversion of electromagnetic field energy or reflection a soft magnetic material powder processed into a flat shape is used, for example,
- a non-woven cloth type electromagnetic wave absorber “Emicloth” (trade name) manufactured by Mitsubishi Materials Corporation is suitable.
- the present invention solves the above-described problems and aims to provide a connector with good EMC performance.
- a connector according to claim 1 of the present invention includes a terminal that is electrically connected to a mating connector, a holding portion that holds the terminal, and a case that surrounds and stores the terminal.
- the case includes a film-like or plate-like magnetic sheet made of a synthetic resin containing a flat magnetic powder, and the flat magnetic powder is formed of the magnetic sheet. It is oriented in the in-plane direction and is preferentially oriented in the extending direction of the terminal.
- the connector according to claim 2 of the present invention is characterized in that the magnetic sheet is disposed in the case so as to surround the terminal.
- the connector according to claim 3 of the present invention is characterized in that the case is formed by heating and softening the magnetic sheet to form the case.
- the connector according to claim 4 of the present invention is characterized in that the forming is vacuum forming in which the magnetic sheet is sucked from the mold side and the magnetic sheet is brought into close contact with the mold.
- the connector according to claim 5 of the present invention is characterized in that the molding is performed by stacking the magnetic sheets.
- the connector according to claim 6 of the present invention is characterized in that the case is formed by processing the magnetic sheet by insert molding.
- the magnetic sheet is rolled into a hoop shape, and the magnetic sheets are sequentially processed by insert molding to produce a plurality of cases. It is said.
- the connector according to claim 7 of the present invention is characterized in that the magnetic loss magnetic loss of the magnetic material sheet is 15 or more in a frequency range of 20 Mhz to 1 Ghz.
- the connector of the present invention has the flat magnetic powder of the magnetic material sheet that is preferentially oriented in the extending direction of the terminal in the case that encloses and accommodates the terminal. Therefore, the direction of the magnetic field of the magnetic sheet can be preferentially aligned in the terminal extending direction. Thereby, the electromagnetic wave which comes out of a terminal or enters into a terminal can be shielded with a magnetic material sheet, and a connector with good EMC performance can be provided.
- the connector of the present invention is arranged so that the magnetic sheet covers the terminal.
- the electromagnetic wave which comes out of a terminal or enters into a terminal can be shielded more with the magnetic material sheet
- the connector of the present invention is formed by heating and softening the magnetic sheet to form a case, the magnetic sheet that shields electromagnetic waves that come out of the terminal or enter the terminal is extended to the terminal. It can be easily arranged so as to preferentially surround the terminals in the outgoing direction. As a result, it is possible to easily shield the electromagnetic wave coming out of the terminal or entering the terminal, and a connector with better EMC performance can be provided.
- the connector according to the present invention is formed by vacuum forming a magnetic sheet to form a case, a case with good dimensional accuracy can be obtained. For this reason, the orientation of the flat magnetic powder M5 with magnetization of the magnetic sheet can be made better with respect to the terminal, and the electromagnetic wave absorption characteristics for absorbing electromagnetic waves can be stabilized. As a result, the electromagnetic wave coming out of the terminal or entering the terminal can be further shielded by the magnetic material sheet, and a connector with better EMC performance can be provided.
- the connector of the present invention is processed by overlapping the magnetic sheets, it is possible to easily increase the thickness of the magnetic sheet that shields electromagnetic waves coming out of the terminals or entering the terminals.
- the magnetic material sheet can be disposed so as to surround the terminals. As a result, the electromagnetic wave coming out of the terminal or entering the terminal can be further shielded by the magnetic material sheet, and a connector with better EMC performance can be provided.
- the connector of the present invention is a case in which the magnetic material sheet is processed by insert molding to form a case. Therefore, the flat magnetic material of the magnetic material sheet that shields electromagnetic waves that exit from or enter the terminal The powder can be easily disposed at a position where the magnetization is preferentially oriented in the extending direction of the terminal. As a result, it is possible to easily shield the electromagnetic wave coming out of the terminal or entering the terminal, and a connector with better EMC performance can be provided.
- the connector of the present invention uses a magnetic sheet rolled into a hoop shape and sequentially produces a plurality of cases, the manufacturing cost of the connector in which the magnetic sheet is embedded in the case Can be reduced. As a result, a connector with better EMC performance that shields electromagnetic waves that exit from or enter the terminal can be obtained at low cost.
- the magnetic susceptibility magnetic loss of the magnetic sheet is 15 or more in the frequency range from 20 Mhz to 1 Ghz. It is possible to shield electromagnetic waves (noise) on the high frequency side which are problematic in the above. Thus, it can be suitably used for a connector of a communication device or various electronic devices that handle high-frequency signals. Therefore, the connector of the present invention can provide a connector with good EMC performance.
- FIG. 3A and 3B are configuration diagrams illustrating the connector according to the first embodiment of the present invention, in which FIG. 3A is a side view of the connector viewed from the X1 side illustrated in FIG. 1, and FIG. FIG. 3 is a sectional view taken along line III-III shown in FIG. 4A and 4B are configuration diagrams illustrating the connector according to the first embodiment of the present invention, in which FIG. 4A is a front view of the connector viewed from the Y2 side shown in FIG. 1, and FIG. FIG.
- FIG. 4 is a sectional view taken along line IV-IV shown in FIG. It is a block diagram explaining the connector of 1st Embodiment of this invention, Comprising: Fig.5 (a) is a cross-sectional schematic diagram of the magnetic material sheet of Q part shown in FIG.4 (b), FIG.5 (b) These are an example of the cross-sectional SEM photograph of a magnetic material sheet. It is a cross-sectional SEM photograph compared with the cross-sectional SEM photograph of the magnetic material sheet shown in FIG.5 (b), Comprising: It is an example by which flat magnetic powder is not orientated in the surface direction of a sheet
- FIG. 10 is a configuration diagram illustrating a connector according to a second embodiment of the present invention, in which FIG. 10A is a side view of the connector viewed from the X1 side shown in FIG. 8, and FIG. FIG. 6 is a sectional view taken along line IX-IX shown in FIG. FIG.
- FIG. 11 is a configuration diagram illustrating a connector according to a second embodiment of the present invention, in which FIG. 11A is a front view of the connector viewed from the Y2 side shown in FIG. 8, and FIG. FIG. 6 is a sectional view taken along line XX shown in FIG.
- FIG. 12A is a diagram illustrating a modification of the connector according to the first embodiment of the present invention, and FIG. 12A is a cross-sectional view of Modification 1 compared with the cross-sectional view shown in FIG. (B) is sectional drawing of the modification 2 compared with sectional drawing shown in FIG.4 (b).
- FIG. 13A is a diagram illustrating a modification of the connector according to the second embodiment of the present invention, and FIG.
- FIG. 13A is a cross-sectional view of Modification 4 compared with the cross-sectional view shown in FIG. (B) is sectional drawing of the modification 5 compared with sectional drawing shown in FIG.11 (b). It is a figure explaining the modification of the connector of 2nd Embodiment of this invention, Comprising: It is a perspective view of the modification 6 compared with the perspective view shown in FIG. It is a schematic perspective view explaining the connector in a prior art example.
- FIG. 1 is a perspective view illustrating a connector 101 according to a first embodiment of the present invention.
- FIG. 2 is a configuration diagram illustrating the connector 101 according to the first embodiment of the present invention, and is a top view of the connector 101 viewed from the Z1 side shown in FIG.
- FIG. 3 is a configuration diagram illustrating the connector 101 according to the first embodiment of the present invention.
- FIG. 3A is a side view of the connector 101 viewed from the X1 side shown in FIG.
- FIG. 3B is a cross-sectional view taken along the line III-III shown in FIG. FIG.
- FIG. 4 is a configuration diagram illustrating the connector 101 according to the first embodiment of the present invention.
- FIG. 4A is a front view of the connector 101 viewed from the Y2 side shown in FIG. b) is a sectional view taken along line IV-IV shown in FIG.
- FIG. 5 is a configuration diagram illustrating the connector 101 according to the first embodiment of the present invention
- FIG. 5A is a schematic cross-sectional view of the magnetic material sheet 15 in a Q portion shown in FIG. 4B.
- FIG. 5B is an example of a cross-sectional SEM photograph of the magnetic sheet 15.
- FIG. 6 is a cross-sectional SEM photograph compared with the cross-sectional SEM photograph of the magnetic sheet 15 shown in FIG. 5B, and is an example in which the flat magnetic powder M5 is not oriented in the in-plane direction PD of the sheet.
- the connector 101 includes a terminal 13 that is electrically connected to a mating connector (not shown), a holding portion 12 that holds the terminal 13, and a terminal 13. And a case 11 that encloses and stores the container. And in the case 11, as shown in FIG. 2 thru
- the terminal 13 is made of a conductive material such as iron or an iron alloy. As shown in FIGS. 1, 2, and 4, the terminal 13 is composed of three pieces having a circular cross section and an elongated shape. The three transmission lines 19c and the protective cover 18 are connected by wiring. Further, when the mating connector is inserted into the connector 101, the three terminals 13 extended toward the mating connector are fitted with socket contact terminals (not shown) of the mating connector, so that Connected.
- the terminal 13 of the connector 101 of 1st Embodiment of this invention is three, it is not restricted to three.
- the pin contact type terminal 13 having a circular cross section is used, a socket contact type terminal may be used. The terminal is limited to the pin contact type terminal as long as it is a terminal electrically connected to the mating connector. It is not a thing.
- the case 11 uses a synthetic resin material such as ABS (acrylonitrile butadiene styrene) or PBT (polybutylene terephthalate), and has a storage portion 11c that surrounds and stores the terminal 13 as shown in FIGS. And is formed integrally with the holding portion 12. Since the case 11 and the holding part 12 are formed using a synthetic resin material, they can be easily manufactured by injection molding or the like.
- ABS acrylonitrile butadiene styrene
- PBT polybutylene terephthalate
- the holding portion 12 formed integrally with the case 11 has three terminals 13 extending therethrough, and the extending direction of the three terminals 13 is relative to the upper surface 11t, the bottom surface 11b, and the side surface 11s of the case 11.
- the three terminals 13 are held so as to be substantially parallel.
- a protective cover 18 for protecting the three transmission lines 19c is snap-engaged on the back side (Y1 side shown in FIG. 1) of the holding portion 12 (detailed structure is not shown). .
- a film-like magnetic sheet 15 is embedded in the upper surface 11t and the bottom surface 11b of the case 11, and the magnetic sheet 15 includes three terminals 13 as shown in FIGS. And is arranged so as to be substantially parallel to the extending direction of the three terminals 13.
- the case 11 is provided with a locking structure for engaging with the mating connector when the mating connector is inserted into the connector 101.
- the magnetic sheet 15 embedded in the case 11 is composed of a synthetic resin P5 such as ABS (acrylonitrile butadiene styrene) or PP (polypropylene), and a flat magnetic powder M5. Further, the magnetic sheet 15 has a plurality of flat magnetic powders M5 in a matrix of the synthetic resin P5 such that the longitudinal direction of the flat magnetic powder M5 is aligned with a desired direction in the in-plane direction PD of the magnetic sheet 15. Are aligned so as to be aligned.
- a synthetic resin P5 such as ABS (acrylonitrile butadiene styrene) or PP (polypropylene)
- the magnetic sheet 15 has a plurality of flat magnetic powders M5 in a matrix of the synthetic resin P5 such that the longitudinal direction of the flat magnetic powder M5 is aligned with a desired direction in the in-plane direction PD of the magnetic sheet 15. Are aligned so as to be aligned.
- the orientation HD as used herein refers to a state in which the average inclination angle of the plurality of flat magnetic powders M5 is 45 ° or less, preferably 10 ° or less with respect to the in-plane direction PD of the magnetic sheet 15. ing.
- the inclination angle of the plurality of flat magnetic powders M5 shown in FIG. 6 is the direction ND having an angle of 45 ° or more
- the longitudinal direction of the flat magnetic powder M5 is a plurality of in-plane directions PD of the magnetic sheet 15. It cannot be said that the flat magnetic powder M5 is oriented HD so as to be arranged.
- the magnetizations of the plurality of flat magnetic powders M5 are oriented in a desired direction in the in-plane direction PD of the magnetic sheet 15, and the direction of the magnetic field of the magnetic sheet 15 is aligned in the desired direction. It becomes like this. As a result, characteristics such as thermal conversion or reflection of electromagnetic field energy are improved, and the performance of shielding electromagnetic waves (noise) is improved.
- the plurality of flat magnetic powders M5 are arranged so that the magnetic sheet 15 embedded in the case 11 is substantially parallel to the extending direction of the three terminals 13. 11 so that the longitudinal direction of the flat magnetic powder M5 is aligned and oriented so that the longitudinal direction of the flat magnetic powder M5 is substantially parallel to the extending direction of the three terminals 13. Become.
- the direction of the magnetic field of the magnetic sheet 15 can be preferentially aligned in the extending direction of the terminal 13, so that the electromagnetic wave coming out of the terminal 13 or entering the terminal 13 is shielded by the magnetic sheet 15. be able to.
- the configuration in which the magnetic sheet 15 in which the longitudinal direction of the flat magnetic powder M5 is aligned in a desired direction in the in-plane direction PD of the magnetic sheet 15 is embedded in the case 11 is used as in the conventional example.
- the direction of the magnetic field of the magnetic material sheet 15 can be easily preferentially aligned in the extending direction of the terminals 13.
- the magnetic sheet 15 is embedded in the case 11 so as to surround the terminal 13 so as to surround the terminal 13, the magnetic sheet 15 is disposed so as to cover the upper and lower sides of the terminal 13. .
- the electromagnetic wave coming out of the terminal 13 or entering the terminal 13 can be further shielded by the magnetic sheet 15 arranged so as to cover it, and the connector 101 with better EMC performance can be provided.
- a magnetic powder is prepared by a water atomization method using a material containing iron as a main component, for example, permalloy (Fe—Ni alloy).
- a material containing iron as a main component for example, permalloy (Fe—Ni alloy).
- permalloy Fe—Ni alloy
- the conditions normally performed according to the kind of raw material can be used.
- the magnetic powder is processed into a flat shape using an apparatus such as a planetary stirring ball mill. If necessary, the flat magnetic powder M5 processed into a flat shape may be annealed for the purpose of relaxing the internal stress of the magnetic powder.
- a mixed liquid (slurry) comprising the synthetic resin P5 constituting the magnetic sheet 15 and the flat magnetic powder M5 is supplied to the doctor blade device, and the base material (carrier tape) is drawn, The mixed solution is applied to the substrate with a predetermined thickness by a blade. And the magnetic material sheet 15 comprised from the synthetic resin P5 and the flat magnetic powder M5 on a base material is obtained by heating.
- the application to the connector 101 of the first embodiment of the present invention is to embed the upper surface 11t and the bottom surface 11b of the thin case 11. The substrate was removed and applied alone.
- FIG. 7 is a graph showing the frequency characteristics of the magnetic susceptibility magnetic loss ⁇ ′′ of the magnetic material sheet 15 used in the connector 101 of the first embodiment of the present invention. The frequency is shown on the horizontal axis. The measurement was performed by placing the magnetic sheet 15 on a printed wiring board (PCB) provided with a microstrip line and detecting the input value and output value of the signal with a network analyzer.
- PCB printed wiring board
- the magnetic susceptibility magnetic loss ⁇ ′′ of the magnetic sheet 15 is 15 or more in the frequency range of 20 Mhz to 1 Ghz. Is efficiently converted into heat, and as a result, electromagnetic wave absorption characteristics for absorbing electromagnetic waves are enhanced. For this reason, the magnetic material sheet 15 can shield the electromagnetic waves (noise) on the high frequency side, which is a problem in communication devices and various electronic devices that handle high frequency signals. Accordingly, the connector 101 according to the first embodiment of the present invention can be suitably used for a connector of a communication device or various electronic devices that handle a high-frequency signal.
- the terminal 13 and the magnetic sheet 15 are attached to a desired position of the mold of the case 11.
- a synthetic resin material such as ABS (acrylonitrile butadiene styrene) or PBT (polybutylene terephthalate) is injection molded.
- ABS acrylonitrile butadiene styrene
- PBT polybutylene terephthalate
- the flat magnetic powder M5 of the magnetic material sheet 15 that shields electromagnetic waves that exit from the terminal 13 or enter the terminal 13 It can be easily arranged at a position where magnetization is preferentially oriented in the extending direction of 13.
- the magnetic sheet 15 was rolled into a hoop shape, and the magnetic sheet 15 was sequentially processed by insert molding to sequentially produce a plurality of cases 11. For this reason, the manufacturing cost of the connector 101 in which the magnetic material sheet 15 is embedded in the upper surface 11t and the bottom surface 11b of the case 11 can be reduced. As a result, it is possible to shield the electromagnetic wave that exits from the terminal 13 or enters the terminal 13, and the connector 101 with better EMC performance can be obtained at a low cost.
- the connector 101 of the present invention has the flat magnetic powder M5 of the magnetic sheet 15 that is preferentially oriented in the extending direction of the terminal 13 in the case 11 that surrounds and accommodates the terminal 13. Therefore, the magnetic field direction of the magnetic sheet 15 can be preferentially aligned in the extending direction of the terminals 13. As a result, the electromagnetic wave that exits from the terminal 13 or enters the terminal 13 can be shielded by the magnetic sheet 15, and the connector 101 with good EMC performance can be provided.
- the magnetic sheet 15 Since the magnetic sheet 15 is embedded in the case 11 at a position sandwiched between the terminals 13 so as to surround the terminal 13, the magnetic sheet 15 is disposed so as to cover the upper and lower sides of the terminal 13. As a result, the electromagnetic wave coming out of the terminal 13 or entering the terminal 13 can be further shielded by the magnetic sheet 15 arranged so as to cover it, and the connector 101 with better EMC performance can be provided.
- the flat magnetic powder M 5 of the magnetic material sheet 15 that shields electromagnetic waves that exit from the terminal 13 or enter the terminal 13 is expanded to the terminal 13. It can be easily arranged at a position where magnetization is preferentially oriented in the outgoing direction. As a result, the electromagnetic wave that exits from the terminal 13 or enters the terminal 13 can be easily shielded, and the connector 101 with better EMC performance can be provided.
- the manufacturing of the connector 101 in which the magnetic sheet 15 is embedded in the upper surface 11t and the bottom surface 11b of the case 11 is performed. Cost can be reduced. As a result, it is possible to shield the electromagnetic wave that exits from the terminal 13 or enters the terminal 13, and the connector 101 with better EMC performance can be obtained at a low cost.
- the magnetic loss magnetic loss ⁇ ′′ of the magnetic material sheet 15 is 15 or more in the frequency range from 20 Mhz to 1 Ghz. Therefore, high-frequency electromagnetic waves (noise) that are problematic in communication devices and various electronic devices that handle high-frequency signals. Therefore, it can be suitably used for connectors of communication devices and various electronic devices that handle high-frequency signals.
- FIG. 8 is a perspective view illustrating the connector 102 according to the second embodiment of the present invention.
- FIG. 9 is a configuration diagram illustrating the connector 102 according to the second embodiment of the present invention, and is a top view of the connector 102 viewed from the Z1 side shown in FIG.
- FIG. 10 is a configuration diagram illustrating the connector 102 according to the second embodiment of the present invention.
- FIG. 10 (a) is a side view of the connector 102 as viewed from the X1 side shown in FIG. b) is a sectional view taken along line IX-IX shown in FIG.
- FIG. 11 is a configuration diagram illustrating the connector 102 according to the second embodiment of the present invention.
- FIG. 10 (a) is a side view of the connector 102 as viewed from the X1 side shown in FIG. b) is a sectional view taken along line IX-IX shown in FIG.
- FIG. 11 is a configuration diagram illustrating the connector 102 according to the second embodiment of the present invention.
- FIG. 11A is a front view of the connector 102 viewed from the Y2 side shown in FIG.
- FIG. 10B is a sectional view taken along line XX shown in FIG.
- the connector 102 of 2nd Embodiment differs in the point which comprises the case 21 with the magnetic material sheet 25 with respect to 1st Embodiment.
- symbol is attached
- the connector 102 includes a terminal 13 that is electrically connected to a mating connector (not shown), a holding portion 22 that holds the terminal 13, and a terminal 13. And a case 21 that encloses and stores the container. And case 21 is comprised from the magnetic material sheet 25, as shown in FIG. 9 thru
- the case 21 is disposed so as to cover the groove-shaped frame body that forms the bottom surface 21 b and the side surface 21 s and the opening of the frame body, and forms the top surface 21 t.
- a cylindrical shape having a storage portion 21c that surrounds and stores the terminal 13 is formed.
- the cover is fixed to the frame body by heat welding or strong fitting.
- the holding portion 22 arranged so as to cover the opening on one side (Y1 side shown in FIG. 8) of the case 21 formed in a cylindrical shape has three terminals 13 penetrating therethrough.
- the three terminals 13 are held so that the extending direction of 13 is substantially parallel to the upper surface 21 t, the bottom surface 21 b, and the side surface 21 s of the case 21.
- maintenance part 22 is heat-welded or strongly fitted, and is system-attached to the frame.
- a protective cover 18 for protecting the three transmission lines 19c is snap-engaged on the back side of the holding portion 22 (Y1 side shown in FIG. 8) (detailed structure is not shown).
- the holding portion 22 uses a synthetic resin material such as ABS (acrylonitrile butadiene styrene), PBT (polybutylene terephthalate), and the like, and three terminals 13 are produced by insert molding.
- the frame body of the case 21 is manufactured by forming a U-shape by heating and softening the magnetic material sheet 25 and performing bending.
- the cover of the case 21 is produced by forming the shape with a step by softening the magnetic material sheet 25 and performing press working.
- the magnetic sheet 25 that shields electromagnetic waves that exit from the terminal 13 or enter the terminal 13 can be easily arranged so as to preferentially surround the terminal 13 in the extending direction of the terminal 13.
- the above molding uses a vacuum molding method in which the magnetic sheet 25 is sucked from the bending mold side and the magnetic sheet 25 is brought into close contact with the mold.
- the case 21 with good dimensional accuracy can be obtained, so that the electromagnetic wave absorption characteristic of absorbing the electromagnetic wave of the case 21 formed of the magnetic sheet 25 can be stabilized.
- the case 21 is separately provided with a locking structure for engaging with the mating connector when the mating connector is inserted into the connector 102.
- the magnetic sheet 25 constituting the case 21 is similar to the magnetic sheet 15 of the first embodiment (see FIG. 5), and a synthetic resin P5 such as ABS (acrylonitrile butadiene styrene) or PP (polypropylene). And the flat magnetic powder M5. Further, the magnetic sheet 25 has a plurality of flat magnetic powders M5 in a matrix of the synthetic resin P5 such that the longitudinal direction of the flat magnetic powder M5 is aligned with a desired direction in the in-plane direction PD of the magnetic sheet 25. Are aligned so that they are aligned.
- a synthetic resin P5 such as ABS (acrylonitrile butadiene styrene) or PP (polypropylene).
- the magnetic sheet 25 has a plurality of flat magnetic powders M5 in a matrix of the synthetic resin P5 such that the longitudinal direction of the flat magnetic powder M5 is aligned with a desired direction in the in-plane direction PD of the magnetic sheet 25. Are aligned so that they are
- the magnetization of the plurality of flat magnetic powders M5 is oriented in a desired direction in the in-plane direction PD of the magnetic sheet 25, and the direction of the magnetic field of the magnetic sheet 25 is aligned in the desired direction. Become. Thereby, characteristics such as heat conversion or reflection of electromagnetic field energy are improved, and electromagnetic wave absorption performance for shielding electromagnetic waves (noise) is improved.
- the magnetic material sheet 25 which comprises this case 21 is arrange
- the three terminals 13 arranged in the case 21 are arranged and oriented so that the longitudinal direction of the flat magnetic powder M5 is substantially parallel to the extending direction of the three terminals 13. become.
- the direction of the magnetic field of the magnetic sheet 25 can be preferentially aligned in the extending direction of the terminal 13, so that the electromagnetic wave exiting from the terminal 13 or entering the terminal 13 is shielded by the magnetic sheet 25. be able to.
- the configuration using the magnetic sheet 25 in which the longitudinal direction of the flat magnetic powder M5 is aligned in a desired direction in the in-plane direction PD of the magnetic sheet 25 as the case 21 is adopted, as in the conventional example Compared with the method of applying and solidifying the electromagnetic wave absorbing material 905, the direction of the magnetic field of the magnetic material sheet 25 can be easily preferentially aligned in the extending direction of the terminals 13.
- the magnetic material sheet 25 is arranged so as to surround the terminal 13, the electromagnetic wave coming out from the terminal 13 or entering the terminal 13 is further shielded by the magnetic material sheet 25 arranged so as to cover the terminal 13.
- the connector 102 with better EMC performance can be provided.
- the connector 102 of the present invention has the flat magnetic powder M5 of the magnetic sheet 25 that is preferentially oriented in the extending direction of the terminal 13 in the case 21 that surrounds and accommodates the terminal 13. Therefore, the direction of the magnetic field of the magnetic sheet 25 can be preferentially aligned in the extending direction of the terminals 13. As a result, the electromagnetic wave coming out of the terminal 13 or entering the terminal 13 can be shielded by the magnetic material sheet 25, and the connector 102 with good EMC performance can be provided.
- the magnetic material sheet 25 is arranged so as to surround the terminal 13, the electromagnetic wave coming out from the terminal 13 or entering the terminal 13 is further shielded by the magnetic material sheet 25 arranged so as to cover the terminal 13.
- the connector 102 with better EMC performance can be provided.
- the magnetic sheet 25 is softened by heating and formed into the case 21, the magnetic sheet 25 that shields electromagnetic waves that exit from the terminal 13 or enter the terminal 13 is preferentially directed toward the extending direction of the terminal 13. It can be easily arranged so as to surround the terminals 13. As a result, the electromagnetic wave that exits from the terminal 13 or enters the terminal 13 can be easily shielded, and the connector 102 with better EMC performance can be provided.
- the magnetic sheet 25 is formed by vacuum forming to form the case 21, the case 21 with good dimensional accuracy can be obtained. For this reason, the orientation of the magnetization of the flat magnetic powder M5 of the magnetic material sheet 25 can be made better with respect to the terminal 13, and the electromagnetic wave absorption characteristics for absorbing electromagnetic waves can be stabilized. As a result, the electromagnetic wave coming out of the terminal 13 or entering the terminal 13 can be further shielded by the magnetic material sheet 25, and the connector 102 with better EMC performance can be provided.
- FIG. 12 is a diagram for explaining a modification of the connector 101 according to the first embodiment of the present invention.
- FIG. 12A is a sectional view of the modification 1 compared with the sectional view shown in FIG.
- FIG. 12B is a cross-sectional view of Modification 2 compared with the cross-sectional view shown in FIG.
- FIG. 13 is a diagram for explaining a modification of the connector 102 according to the second embodiment of the present invention.
- FIG. 13A is a sectional view of the modification 4 compared with the sectional view shown in FIG.
- FIG. 13B is a cross-sectional view of Modification 5 compared with the cross-sectional view shown in FIG.
- FIG. 14 is a diagram for explaining a modification of the connector according to the second embodiment of the present invention, and is a perspective view of a modification 6 compared with the perspective view shown in FIG.
- the film-like magnetic sheet 15 is embedded in the upper surface 11t and the bottom surface 11b of the case 11, but as shown in FIG. 1A, only the upper surface 11t of the case C11.
- the film-like magnetic sheet C15 may be embedded.
- a film-like magnetic sheet C15 may be embedded only in the bottom surface 11b of the case 11.
- the film-like magnetic sheet 15 is embedded in the upper surface 11t and the bottom surface 11b of the case 11, but as shown in FIG. 12B, the side surfaces 11s on both sides of the case C21.
- a film-like magnetic sheet C25 may be embedded. Accordingly, since the magnetic sheet C25 is arranged so as to surround the periphery of the terminal 13, the electromagnetic wave coming out of the terminal 13 or entering the terminal 13 is reflected by the magnetic sheet C25 arranged so as to cover the terminal 13. It can be shielded more.
- bending and pressing are performed on one magnetic sheet 25.
- a plurality of magnetic sheets C45 are formed by bending and pressing. It may be a process that is processed repeatedly (three sheets in FIG. 13A). According to this, since a plurality of magnetic sheets C45 are processed to form a case C41, the thickness of the magnetic sheet C45 that shields electromagnetic waves that exit from the terminals 13 or enter the terminals 13 can be easily increased.
- the magnetic material sheet C45 can be disposed so as to surround it. Thereby, the electromagnetic wave that exits from the terminal 13 or enters the terminal 13 can be further shielded by the magnetic sheet C45 in which a plurality of electromagnetic waves are stacked, and a connector with better EMC performance can be provided.
- the case 21 is composed of the groove-shaped frame body that forms the bottom surface 21b and the side surface 21s and the cover that forms the top surface 21t.
- a grooved frame is formed on one side of the bottom surface 21b, the top surface 21t, and the side surface 21s, and a cover is formed on the other side surface 21s to form the case C51.
- the case 21 is composed of the groove-shaped frame and the cover.
- one magnetic sheet C65 is heated and softened to perform drawing.
- the structure used as the cylindrical case C61 formed integrally may be sufficient.
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- Manufacturing Of Electrical Connectors (AREA)
Abstract
[Problem] To provide a connector with good EMC performance relative to connectors such as the connectors in the examples of the prior art, in which EMC performance varies by location etc. because, when a flat magnetic powder is used as a material for shielding electromagnetic waves by absorbing or reflecting the electromagnetic waves, the arrangement of the flat magnetic powder is not constant. [Solution] This connector, which is provided with terminals (13) that electrically connect to a mating connector, a holding part (12) for holding the terminals (13), and a case (11) that encloses and houses the terminals (13), is characterized in that: the case (11) comprises a film-like or plate-like magnetic sheet comprising a composite resin containing a flat magnetic powder; and the flat magnetic powder is oriented in the in-plane direction of the magnetic sheet, and is preferentially oriented in the direction of extension of the conductor terminals (13).
Description
本発明は、各種電子機器或いは回路基板間をつなぐコネクタに関し、特に、各種電子機器から発生する不用な電磁波を低減することができるコネクタに関する。
The present invention relates to a connector for connecting various electronic devices or circuit boards, and more particularly to a connector capable of reducing unnecessary electromagnetic waves generated from various electronic devices.
通信機器や各種電子機器からの電磁波が、外部に放射されたり伝送されたりすることで、外部及び内部干渉による機器自体の誤動作などの問題が大きくなってきている。特に、最近の通信技術、デジタル技術の進歩及び信号の高速化に伴い、高周波側の不要な電磁波(ノイズ)が問題となってきている。このような不要電磁波の発生、漏洩、相互干渉による誤動作への対策として、ノイズ発生源にシールドを施す方法やノイズ伝送線路にノイズフィルタ等を挿入する方法がとられている。最近では、コネクタから出る或いはコネクタに入る電磁波によるEMI(Electro Magnetic Interference)が問題となってきており、コネクタに対してEMC(Electro Magnetic Compatibility)性能が求められてきている。
As electromagnetic waves from communication devices and various electronic devices are radiated or transmitted to the outside, problems such as malfunctions of the devices themselves due to external and internal interference are increasing. In particular, unnecessary electromagnetic waves (noise) on the high frequency side have become a problem with recent advancements in communication technology and digital technology and higher signal speeds. As countermeasures against such malfunction due to the generation, leakage, and mutual interference of unnecessary electromagnetic waves, a method of shielding a noise generation source or a method of inserting a noise filter or the like in a noise transmission line is taken. Recently, EMI (Electro Magnetic Interference) due to electromagnetic waves coming out of or entering a connector has become a problem, and EMC (Electro Magnetic Compatibility) performance has been demanded for the connector.
コネクタに対するEMI対策の従来技術として、特許文献1では、図15に示すように、信号伝送や通信時等に発生する不要な電磁波の漏洩を吸収し得る電子機器間のコネクタ900が提案されている。図15に示すコネクタ900は、接続ケーブル911の先端に設けられたコネクタハウジング902と、接続ケーブル911内の複数本の伝送線(図示せず)と配線接続されているコネクタピン903とから構成されている。そして、コネクタハウジング902の外側に電磁波吸収材905を塗布し固化させるか(図15に示した従来例)、コネクタハウジング902内に電磁波吸収材905を充填させるか、電磁波吸収材905を含有した合成樹脂材を成形加工してコネクタハウジング902とするかの手段を用いて、安価にして不要な電磁波を効率よく吸収できるコネクタが得られるとしている。特に、電磁界エネルギーの熱変換、或いは反射させる等の特性を利用して吸収する電磁波吸収特性を有する電磁波吸収材905として、扁平状に加工された軟磁性体の磁性粉末を用いており、例えば、三菱マテリアル株式会社製の不繊布型電波吸収材“エミクロス”(商品名)が好適であるとしている。
As a conventional technique for EMI countermeasures for a connector, Patent Document 1 proposes a connector 900 between electronic devices that can absorb leakage of unnecessary electromagnetic waves generated during signal transmission or communication, as shown in FIG. . A connector 900 shown in FIG. 15 includes a connector housing 902 provided at the distal end of the connection cable 911 and connector pins 903 that are connected to a plurality of transmission lines (not shown) in the connection cable 911. ing. Then, the electromagnetic wave absorbing material 905 is applied to the outside of the connector housing 902 and solidified (conventional example shown in FIG. 15), the electromagnetic wave absorbing material 905 is filled in the connector housing 902, or the synthetic containing the electromagnetic wave absorbing material 905 is contained. It is said that a connector that can absorb unnecessary electromagnetic waves efficiently can be obtained by using a means of molding a resin material into the connector housing 902. In particular, as an electromagnetic wave absorber 905 having an electromagnetic wave absorption characteristic that absorbs by utilizing characteristics such as heat conversion of electromagnetic field energy or reflection, a soft magnetic material powder processed into a flat shape is used, for example, In addition, it is said that a non-woven cloth type electromagnetic wave absorber “Emicloth” (trade name) manufactured by Mitsubishi Materials Corporation is suitable.
従来例のように、電磁波を吸収または反射して遮蔽する材料として、扁平状の磁性粉末を用いた場合、扁平状の磁性粉末の並びの方向を揃えて、磁化の配向を揃えることがEMC性能の向上に有効であると一般的に知られている。しかしながら、従来例のような方法では、扁平状の磁性粉末の並びの方向を揃える工夫がなされていないか或いは難しいかで、扁平状の磁性粉末の並びが一定にならないので、扁平状の磁性粉末の磁化の配向が揃えられないと言う問題があった。したがって、EMC性能が場所によってばらつく等、EMC性能の良いコネクタが得られないという課題があった。
When flat magnetic powder is used as a material that shields by absorbing or reflecting electromagnetic waves as in the conventional example, it is EMC performance to align the orientation of the flat magnetic powder and align the magnetization orientation. It is generally known to be effective in improving However, in the method as in the conventional example, the arrangement of the flat magnetic powder is not uniform or the arrangement of the flat magnetic powder is not constant, or the flat magnetic powder is not uniform. There is a problem that the magnetization orientation of the films cannot be aligned. Therefore, there has been a problem that a connector with good EMC performance cannot be obtained, for example, EMC performance varies from place to place.
本発明は、上述した課題を解決するもので、EMC性能の良いコネクタを提供することを目的とする。
The present invention solves the above-described problems and aims to provide a connector with good EMC performance.
この課題を解決するために、本発明の請求項1によるコネクタは、相手側コネクタと電気的に接続する端子と、前記端子を保持する保持部と、前記端子を囲んで収納するケースとを備えて構成されたコネクタにおいて、前記ケースには、扁平状磁性粉末を含有した合成樹脂からなるフィルム状若しくは板状の磁性体シートを有しており、前記扁平状磁性粉末は、前記磁性体シートの面内方向に配向されるとともに、前記端子の延出方向に向けて優先的に配向されていることを特徴としている。
In order to solve this problem, a connector according to claim 1 of the present invention includes a terminal that is electrically connected to a mating connector, a holding portion that holds the terminal, and a case that surrounds and stores the terminal. In the connector configured as described above, the case includes a film-like or plate-like magnetic sheet made of a synthetic resin containing a flat magnetic powder, and the flat magnetic powder is formed of the magnetic sheet. It is oriented in the in-plane direction and is preferentially oriented in the extending direction of the terminal.
また、本発明の請求項2によるコネクタは、前記磁性体シートが、前記端子を囲うように、前記ケースに配置されていることを特徴としている。
The connector according to claim 2 of the present invention is characterized in that the magnetic sheet is disposed in the case so as to surround the terminal.
また、本発明の請求項3によるコネクタは、前記ケースが、前記磁性体シートを加熱軟化させて成形し、前記ケースとしたことを特徴としている。
The connector according to claim 3 of the present invention is characterized in that the case is formed by heating and softening the magnetic sheet to form the case.
また、本発明の請求項4によるコネクタは、前記成形が、前記磁性体シートを型側から吸引し、前記型に前記磁性体シートを密着させて行う真空成形であることを特徴としている。
The connector according to claim 4 of the present invention is characterized in that the forming is vacuum forming in which the magnetic sheet is sucked from the mold side and the magnetic sheet is brought into close contact with the mold.
また、本発明の請求項5によるコネクタは、前記成形が、前記磁性体シートを重ねて加工したことを特徴としている。
The connector according to claim 5 of the present invention is characterized in that the molding is performed by stacking the magnetic sheets.
また、本発明の請求項6によるコネクタは、前記ケースが、前記磁性体シートをインサート成形にて加工して、前記ケースとしたことを特徴としている。
Further, the connector according to claim 6 of the present invention is characterized in that the case is formed by processing the magnetic sheet by insert molding.
また、本発明の請求項7によるコネクタは、前記磁性体シートがフープ状にロール加工されており、前記磁性体シートを順次インサート成形にて加工して、複数の前記ケースを作製することを特徴としている。
In the connector according to claim 7 of the present invention, the magnetic sheet is rolled into a hoop shape, and the magnetic sheets are sequentially processed by insert molding to produce a plurality of cases. It is said.
また、本発明の請求項7によるコネクタは、前記磁性体シートの磁性率磁気損失が、周波数で20Mhzから1Ghzの範囲において、15以上であることを特徴としている。
Further, the connector according to claim 7 of the present invention is characterized in that the magnetic loss magnetic loss of the magnetic material sheet is 15 or more in a frequency range of 20 Mhz to 1 Ghz.
請求項1の発明によれば、本発明のコネクタは、端子を囲んで収納するケースに、端子の延出方向に向けて優先的に配向されている磁性体シートの扁平状磁性粉末を有しているので、この磁性体シートの磁界の向きを端子の延出方向に向けて優先的に揃えることができる。このことにより、端子から出る或いは端子に入る電磁波を磁性体シートで遮蔽することができ、EMC性能の良いコネクタを提供できる。
According to the invention of claim 1, the connector of the present invention has the flat magnetic powder of the magnetic material sheet that is preferentially oriented in the extending direction of the terminal in the case that encloses and accommodates the terminal. Therefore, the direction of the magnetic field of the magnetic sheet can be preferentially aligned in the terminal extending direction. Thereby, the electromagnetic wave which comes out of a terminal or enters into a terminal can be shielded with a magnetic material sheet, and a connector with good EMC performance can be provided.
請求項2の発明によれば、本発明のコネクタは、磁性体シートが端子を囲うようにケースに配置されているので、端子に対して磁性体シートが覆うように配置される。このことにより、端子から出る或いは端子に入る電磁波を、覆うように配置された磁性体シートでより遮蔽することができ、EMC性能のより良いコネクタを提供できる。
According to the invention of claim 2, since the magnetic sheet is arranged in the case so as to surround the terminal, the connector of the present invention is arranged so that the magnetic sheet covers the terminal. Thereby, the electromagnetic wave which comes out of a terminal or enters into a terminal can be shielded more with the magnetic material sheet | seat arrange | positioned so that it may cover, and a connector with better EMC performance can be provided.
請求項3の発明によれば、本発明のコネクタは、磁性体シートを加熱軟化させて成形し、ケースとしたので、端子から出る或いは端子に入る電磁波を遮蔽する磁性体シートを、端子の延出方向に向けて優先的に及び端子を囲うように容易に配置することができる。このことにより、端子から出る或いは端子に入る電磁波を容易に遮蔽することができ、EMC性能のより良いコネクタを提供できる。
According to the invention of claim 3, since the connector of the present invention is formed by heating and softening the magnetic sheet to form a case, the magnetic sheet that shields electromagnetic waves that come out of the terminal or enter the terminal is extended to the terminal. It can be easily arranged so as to preferentially surround the terminals in the outgoing direction. As a result, it is possible to easily shield the electromagnetic wave coming out of the terminal or entering the terminal, and a connector with better EMC performance can be provided.
請求項4の発明によれば、本発明のコネクタは、磁性体シートを真空成形で成形し、ケースとしたので、寸法精度の良いケースを得ることができる。このため、端子に対して、磁性体シートの磁化の扁平状磁性粉末M5の配向をより良い配向とすることができ、電磁波を吸収する電磁波吸収特性を安定させることができる。このことにより、端子から出る或いは端子に入る電磁波を磁性体シートでより一層遮蔽することができ、EMC性能のより一層良いコネクタを提供できる。
According to the invention of claim 4, since the connector according to the present invention is formed by vacuum forming a magnetic sheet to form a case, a case with good dimensional accuracy can be obtained. For this reason, the orientation of the flat magnetic powder M5 with magnetization of the magnetic sheet can be made better with respect to the terminal, and the electromagnetic wave absorption characteristics for absorbing electromagnetic waves can be stabilized. As a result, the electromagnetic wave coming out of the terminal or entering the terminal can be further shielded by the magnetic material sheet, and a connector with better EMC performance can be provided.
請求項5の発明によれば、本発明のコネクタは、磁性体シートを重ねて加工し、ケースとしたので、端子から出る或いは端子に入る電磁波を遮蔽する磁性体シートの厚みを容易に増やして、端子を囲うように磁性体シートを配置することができる。このことにより、端子から出る或いは端子に入る電磁波を磁性体シートでより一層遮蔽することができ、EMC性能のより一層良いコネクタを提供できる。
According to the invention of claim 5, since the connector of the present invention is processed by overlapping the magnetic sheets, it is possible to easily increase the thickness of the magnetic sheet that shields electromagnetic waves coming out of the terminals or entering the terminals. The magnetic material sheet can be disposed so as to surround the terminals. As a result, the electromagnetic wave coming out of the terminal or entering the terminal can be further shielded by the magnetic material sheet, and a connector with better EMC performance can be provided.
請求項6の発明によれば、本発明のコネクタは、磁性体シートをインサート成形にて加工して、ケースとしたので、端子から出る或いは端子に入る電磁波を遮蔽する磁性体シートの扁平状磁性粉末を、端子の延出方向に向けて優先的に磁化が配向した位置に容易に配置することができる。このことにより、端子から出る或いは端子に入る電磁波を容易に遮蔽することができ、EMC性能のより良いコネクタを提供できる。
According to the invention of claim 6, the connector of the present invention is a case in which the magnetic material sheet is processed by insert molding to form a case. Therefore, the flat magnetic material of the magnetic material sheet that shields electromagnetic waves that exit from or enter the terminal The powder can be easily disposed at a position where the magnetization is preferentially oriented in the extending direction of the terminal. As a result, it is possible to easily shield the electromagnetic wave coming out of the terminal or entering the terminal, and a connector with better EMC performance can be provided.
請求項7の発明によれば、本発明のコネクタは、フープ状にロール加工された磁性体シートを用い、複数のケースを順次作製するので、磁性体シートがケースに埋め込まれたコネクタの製造コストを低減することができる。このことにより、端子から出る或いは端子に入る電磁波を遮蔽する、EMC性能のより良いコネクタを安価に得ることができる。
According to the invention of claim 7, since the connector of the present invention uses a magnetic sheet rolled into a hoop shape and sequentially produces a plurality of cases, the manufacturing cost of the connector in which the magnetic sheet is embedded in the case Can be reduced. As a result, a connector with better EMC performance that shields electromagnetic waves that exit from or enter the terminal can be obtained at low cost.
請求項8の発明によれば、本発明のコネクタは、磁性体シートの磁性率磁気損失が、周波数20Mhzから1Ghzの範囲において、15以上であるので、高周波の信号を扱う通信機器や各種電子機器において問題となる高周波側の電磁波(ノイズ)を遮蔽することができる。このことにより、高周波の信号を扱う通信機器や各種電子機器のコネクタに好適に用いることができる。
したがって、本発明のコネクタは、EMC性能の良いコネクタを提供できる。 According to the invention of claim 8, in the connector of the present invention, the magnetic susceptibility magnetic loss of the magnetic sheet is 15 or more in the frequency range from 20 Mhz to 1 Ghz. It is possible to shield electromagnetic waves (noise) on the high frequency side which are problematic in the above. Thus, it can be suitably used for a connector of a communication device or various electronic devices that handle high-frequency signals.
Therefore, the connector of the present invention can provide a connector with good EMC performance.
したがって、本発明のコネクタは、EMC性能の良いコネクタを提供できる。 According to the invention of claim 8, in the connector of the present invention, the magnetic susceptibility magnetic loss of the magnetic sheet is 15 or more in the frequency range from 20 Mhz to 1 Ghz. It is possible to shield electromagnetic waves (noise) on the high frequency side which are problematic in the above. Thus, it can be suitably used for a connector of a communication device or various electronic devices that handle high-frequency signals.
Therefore, the connector of the present invention can provide a connector with good EMC performance.
以下、本発明の実施の形態について添付図面を参照して詳細に説明する。
[第1実施形態]
図1は、本発明の第1実施形態のコネクタ101を説明する斜視図である。図2は、本発明の第1実施形態のコネクタ101を説明する構成図であって、図1に示すZ1側から見たコネクタ101の上面図である。図3は、本発明の第1実施形態のコネクタ101を説明する構成図であって、図3(a)は、図1に示すX1側から見たコネクタ101の側面図であり、図3(b)は、図2に示すIII-III線の断面図である。図4は、本発明の第1実施形態のコネクタ101を説明する構成図であって、図4(a)は、図1に示すY2側から見たコネクタ101の正面図であり、図4(b)は、図2に示すIV-IV線の断面図である。図5は、本発明の第1実施形態のコネクタ101を説明する構成図であって、図5(a)は、図4(b)に示すQ部分の磁性体シート15の断面模式図であり、図5(b)は、磁性体シート15の断面SEM写真の一例である。図6は、図5(b)に示した磁性体シート15の断面SEM写真と比較した断面SEM写真であって、扁平状磁性粉末M5がシートの面内方向PDに配向されない一例である。 Hereinafter, embodiments of the present invention will be described in detail with reference to the accompanying drawings.
[First Embodiment]
FIG. 1 is a perspective view illustrating aconnector 101 according to a first embodiment of the present invention. FIG. 2 is a configuration diagram illustrating the connector 101 according to the first embodiment of the present invention, and is a top view of the connector 101 viewed from the Z1 side shown in FIG. FIG. 3 is a configuration diagram illustrating the connector 101 according to the first embodiment of the present invention. FIG. 3A is a side view of the connector 101 viewed from the X1 side shown in FIG. FIG. 3B is a cross-sectional view taken along the line III-III shown in FIG. FIG. 4 is a configuration diagram illustrating the connector 101 according to the first embodiment of the present invention. FIG. 4A is a front view of the connector 101 viewed from the Y2 side shown in FIG. b) is a sectional view taken along line IV-IV shown in FIG. FIG. 5 is a configuration diagram illustrating the connector 101 according to the first embodiment of the present invention, and FIG. 5A is a schematic cross-sectional view of the magnetic material sheet 15 in a Q portion shown in FIG. 4B. FIG. 5B is an example of a cross-sectional SEM photograph of the magnetic sheet 15. FIG. 6 is a cross-sectional SEM photograph compared with the cross-sectional SEM photograph of the magnetic sheet 15 shown in FIG. 5B, and is an example in which the flat magnetic powder M5 is not oriented in the in-plane direction PD of the sheet.
[第1実施形態]
図1は、本発明の第1実施形態のコネクタ101を説明する斜視図である。図2は、本発明の第1実施形態のコネクタ101を説明する構成図であって、図1に示すZ1側から見たコネクタ101の上面図である。図3は、本発明の第1実施形態のコネクタ101を説明する構成図であって、図3(a)は、図1に示すX1側から見たコネクタ101の側面図であり、図3(b)は、図2に示すIII-III線の断面図である。図4は、本発明の第1実施形態のコネクタ101を説明する構成図であって、図4(a)は、図1に示すY2側から見たコネクタ101の正面図であり、図4(b)は、図2に示すIV-IV線の断面図である。図5は、本発明の第1実施形態のコネクタ101を説明する構成図であって、図5(a)は、図4(b)に示すQ部分の磁性体シート15の断面模式図であり、図5(b)は、磁性体シート15の断面SEM写真の一例である。図6は、図5(b)に示した磁性体シート15の断面SEM写真と比較した断面SEM写真であって、扁平状磁性粉末M5がシートの面内方向PDに配向されない一例である。 Hereinafter, embodiments of the present invention will be described in detail with reference to the accompanying drawings.
[First Embodiment]
FIG. 1 is a perspective view illustrating a
本発明の第1実施形態のコネクタ101は、図1に示すように、相手側コネクタ(図示していない)と電気的に接続する端子13と、端子13を保持する保持部12と、端子13を囲んで収納するケース11とを備えて構成される。そして、ケース11には、図2ないし図4に示すように、磁性体シート15が埋め込まれている。
As shown in FIG. 1, the connector 101 according to the first embodiment of the present invention includes a terminal 13 that is electrically connected to a mating connector (not shown), a holding portion 12 that holds the terminal 13, and a terminal 13. And a case 11 that encloses and stores the container. And in the case 11, as shown in FIG. 2 thru | or 4, the magnetic body sheet | seat 15 is embedded.
端子13は、鉄または鉄合金等の導電性材を用い、図1、図2及び図4に示すように、断面が円形状で細長い形状をした3本から構成され、平板状の接続ケーブル19内の3本の伝送線19cと保護カバー18内で各々配線接続されている。また、相手方コネクタがコネクタ101に挿入された際に、相手側コネクタに向けて延出された3本の端子13は、相手側コネクタのソケットコンタクト端子(図示していない)と嵌合し、電気的に接続される。なお、本発明の第1実施形態のコネクタ101の端子13は3本であるが、3本に限るものではない。また、断面が円形状のピンコンタクトタイプの端子13を用いたが、ソケットコンタクトタイプの端子を用いても良く、相手側コネクタと電気的に接続する端子であれば、ピンコンタクトタイプの端子に限るものではない。
The terminal 13 is made of a conductive material such as iron or an iron alloy. As shown in FIGS. 1, 2, and 4, the terminal 13 is composed of three pieces having a circular cross section and an elongated shape. The three transmission lines 19c and the protective cover 18 are connected by wiring. Further, when the mating connector is inserted into the connector 101, the three terminals 13 extended toward the mating connector are fitted with socket contact terminals (not shown) of the mating connector, so that Connected. In addition, although the terminal 13 of the connector 101 of 1st Embodiment of this invention is three, it is not restricted to three. Further, although the pin contact type terminal 13 having a circular cross section is used, a socket contact type terminal may be used. The terminal is limited to the pin contact type terminal as long as it is a terminal electrically connected to the mating connector. It is not a thing.
ケース11は、ABS(アクリロニトリルブタジエンスチレン)、PBT(ポリブチレンテレフタレート)等の合成樹脂材料を用い、図1、図3及び図4に示すように、端子13を取り囲んで収納する収納部11cを有した箱状の形状で構成され、保持部12と一体に形成されている。ケース11及び保持部12の形成は、合成樹脂材料を用いているので、射出成形等で、容易に作製することができる。
The case 11 uses a synthetic resin material such as ABS (acrylonitrile butadiene styrene) or PBT (polybutylene terephthalate), and has a storage portion 11c that surrounds and stores the terminal 13 as shown in FIGS. And is formed integrally with the holding portion 12. Since the case 11 and the holding part 12 are formed using a synthetic resin material, they can be easily manufactured by injection molding or the like.
ケース11と一体で形成された保持部12は、3本の端子13が貫通されており、3本の端子13の延出方向が、ケース11の上面11t、底面11b及び側面11sに対して、略平行になるように、3本の端子13を保持して形成されている。また、保持部12の背面側(図1に示すY1側)には、3本の伝送線19cを保護するための保護カバー18がスナップ係合されている(詳細の構造は図示していない)。
The holding portion 12 formed integrally with the case 11 has three terminals 13 extending therethrough, and the extending direction of the three terminals 13 is relative to the upper surface 11t, the bottom surface 11b, and the side surface 11s of the case 11. The three terminals 13 are held so as to be substantially parallel. Further, a protective cover 18 for protecting the three transmission lines 19c is snap-engaged on the back side (Y1 side shown in FIG. 1) of the holding portion 12 (detailed structure is not shown). .
また、ケース11には、図2ないし図4に示すように、フィルム状の磁性体シート15がケース11の上面11t及び底面11bに埋め込まれており、磁性体シート15は、3本の端子13を囲うように上下で挟み込む位置に配置されるとともに、3本の端子13の延出方向に対して、略平行になるように配置されている。なお、ケース11には、図示していないが、相手方コネクタがコネクタ101に挿入された際に、相手方コネクタと係合させるための係止構造が設けられていることは言うまでもない。
2 to 4, a film-like magnetic sheet 15 is embedded in the upper surface 11t and the bottom surface 11b of the case 11, and the magnetic sheet 15 includes three terminals 13 as shown in FIGS. And is arranged so as to be substantially parallel to the extending direction of the three terminals 13. Although not shown, the case 11 is provided with a locking structure for engaging with the mating connector when the mating connector is inserted into the connector 101.
ケース11に埋め込まれた磁性体シート15は、図5に示すように、ABS(アクリロニトリルブタジエンスチレン)、PP(ポリプロピレン)等の合成樹脂P5と、扁平状磁性粉末M5とから構成される。また、磁性体シート15は、合成樹脂P5のマトリックスに、扁平状磁性粉末M5の長手方向が磁性体シート15の面内方向PDの所望の方向に揃えた形で、複数の扁平状磁性粉末M5を並べるように配向HDさせている。ここで言う配向HDとは、複数の扁平状磁性粉末M5の平均傾き角度が磁性体シート15の面内方向PDに対して、45°以下の状態を指し、好ましくは10°以下の状態を指している。図6に示す複数の扁平状磁性粉末M5の傾き角度が45°以上の角度の方向NDの場合、扁平状磁性粉末M5の長手方向が磁性体シート15の面内方向PDに対して、複数の扁平状磁性粉末M5を並べるように配向HDさせているとは言えない。
As shown in FIG. 5, the magnetic sheet 15 embedded in the case 11 is composed of a synthetic resin P5 such as ABS (acrylonitrile butadiene styrene) or PP (polypropylene), and a flat magnetic powder M5. Further, the magnetic sheet 15 has a plurality of flat magnetic powders M5 in a matrix of the synthetic resin P5 such that the longitudinal direction of the flat magnetic powder M5 is aligned with a desired direction in the in-plane direction PD of the magnetic sheet 15. Are aligned so as to be aligned. The orientation HD as used herein refers to a state in which the average inclination angle of the plurality of flat magnetic powders M5 is 45 ° or less, preferably 10 ° or less with respect to the in-plane direction PD of the magnetic sheet 15. ing. When the inclination angle of the plurality of flat magnetic powders M5 shown in FIG. 6 is the direction ND having an angle of 45 ° or more, the longitudinal direction of the flat magnetic powder M5 is a plurality of in-plane directions PD of the magnetic sheet 15. It cannot be said that the flat magnetic powder M5 is oriented HD so as to be arranged.
このようにして、複数の扁平状磁性粉末M5の磁化が磁性体シート15の面内方向PDの所望の方向に配向するようになり、磁性体シート15の磁界の向きが、所望の方向に揃うようになる。このことにより、電磁界エネルギーを熱変換、或いは反射させる等の特性が向上し、電磁波(ノイズ)を遮蔽する性能が向上する。
In this way, the magnetizations of the plurality of flat magnetic powders M5 are oriented in a desired direction in the in-plane direction PD of the magnetic sheet 15, and the direction of the magnetic field of the magnetic sheet 15 is aligned in the desired direction. It becomes like this. As a result, characteristics such as thermal conversion or reflection of electromagnetic field energy are improved, and the performance of shielding electromagnetic waves (noise) is improved.
そして、複数の扁平状磁性粉末M5は、このケース11に埋め込まれた磁性体シート15が、3本の端子13の延出方向に対して、略平行になるように配置されているので、ケース11内に配設された3本の端子13に対して、扁平状磁性粉末M5の長手方向が3本の端子13の延出方向に対して略平行になるように、並べられ配向するようになる。このことにより、この磁性体シート15の磁界の向きを端子13の延出方向に向けて優先的に揃えることができるので、端子13から出る或いは端子13に入る電磁波を磁性体シート15で遮蔽することができる。このようにして、扁平状磁性粉末M5の長手方向が磁性体シート15の面内方向PDの所望の方向に揃えられた磁性体シート15をケース11に埋め込む構成を採用したので、従来例のような電磁波吸収材905を塗布し固化させる方法等と比較して、容易に、磁性体シート15の磁界の向きを端子13の延出方向に向けて優先的に揃えることができる。
The plurality of flat magnetic powders M5 are arranged so that the magnetic sheet 15 embedded in the case 11 is substantially parallel to the extending direction of the three terminals 13. 11 so that the longitudinal direction of the flat magnetic powder M5 is aligned and oriented so that the longitudinal direction of the flat magnetic powder M5 is substantially parallel to the extending direction of the three terminals 13. Become. As a result, the direction of the magnetic field of the magnetic sheet 15 can be preferentially aligned in the extending direction of the terminal 13, so that the electromagnetic wave coming out of the terminal 13 or entering the terminal 13 is shielded by the magnetic sheet 15. be able to. As described above, the configuration in which the magnetic sheet 15 in which the longitudinal direction of the flat magnetic powder M5 is aligned in a desired direction in the in-plane direction PD of the magnetic sheet 15 is embedded in the case 11 is used as in the conventional example. Compared with the method of applying and solidifying the electromagnetic wave absorbing material 905, the direction of the magnetic field of the magnetic material sheet 15 can be easily preferentially aligned in the extending direction of the terminals 13.
また、磁性体シート15が端子13を囲うように、上下で挟み込む位置にケース11内に埋め込まれて配置されているので、端子13の上下に対して磁性体シート15が覆うように配置される。このことにより、端子13から出る或いは端子13に入る電磁波を、覆うように配置された磁性体シート15でより遮蔽することができ、EMC性能のより良いコネクタ101を提供できる。
Further, since the magnetic sheet 15 is embedded in the case 11 so as to surround the terminal 13 so as to surround the terminal 13, the magnetic sheet 15 is disposed so as to cover the upper and lower sides of the terminal 13. . As a result, the electromagnetic wave coming out of the terminal 13 or entering the terminal 13 can be further shielded by the magnetic sheet 15 arranged so as to cover it, and the connector 101 with better EMC performance can be provided.
次に、本発明の第1実施形態のコネクタ101の製造方法について説明する。
最初に、磁性体シート15の製造方法について説明する。まず、鉄を主成分とする材料、例えばパーマロイ(Fe-Ni合金)を用い、水アトマイズ法により磁性粉末を作製する。なお、水アトマイズ法に限定されず、ガスアトマイズ法、上記合金溶湯から急冷したリボンを粉砕して粉末化する液体急冷法等を用いても良い。また、水アトマイズ法、ガスアトマイズ法、液体急冷法の処理条件については、原料の種類に応じて通常行われる条件を用いることが出来る。そして、得られた磁性粉末を分級して粒度を揃えた後に、遊星撹拌型ボールミル等の装置を用いて、磁性粉末を扁平状に加工する。なお、必要に応じて、磁性粉末の内部応力を緩和させる目的で、扁平状に加工された扁平状磁性粉末M5にアニール処理を施しても良い。 Next, the manufacturing method of theconnector 101 of 1st Embodiment of this invention is demonstrated.
Initially, the manufacturing method of themagnetic material sheet 15 is demonstrated. First, a magnetic powder is prepared by a water atomization method using a material containing iron as a main component, for example, permalloy (Fe—Ni alloy). In addition, it is not limited to the water atomizing method, You may use the gas atomizing method, the liquid quenching method etc. which grind | pulverize and pulverize the ribbon rapidly cooled from the said alloy molten metal. Moreover, about the process conditions of the water atomizing method, the gas atomizing method, and the liquid quenching method, the conditions normally performed according to the kind of raw material can be used. Then, after classifying the obtained magnetic powder to make the particle size uniform, the magnetic powder is processed into a flat shape using an apparatus such as a planetary stirring ball mill. If necessary, the flat magnetic powder M5 processed into a flat shape may be annealed for the purpose of relaxing the internal stress of the magnetic powder.
最初に、磁性体シート15の製造方法について説明する。まず、鉄を主成分とする材料、例えばパーマロイ(Fe-Ni合金)を用い、水アトマイズ法により磁性粉末を作製する。なお、水アトマイズ法に限定されず、ガスアトマイズ法、上記合金溶湯から急冷したリボンを粉砕して粉末化する液体急冷法等を用いても良い。また、水アトマイズ法、ガスアトマイズ法、液体急冷法の処理条件については、原料の種類に応じて通常行われる条件を用いることが出来る。そして、得られた磁性粉末を分級して粒度を揃えた後に、遊星撹拌型ボールミル等の装置を用いて、磁性粉末を扁平状に加工する。なお、必要に応じて、磁性粉末の内部応力を緩和させる目的で、扁平状に加工された扁平状磁性粉末M5にアニール処理を施しても良い。 Next, the manufacturing method of the
Initially, the manufacturing method of the
次に、磁性体シート15を構成する合成樹脂P5と、扁平状磁性粉末M5とを有して成る混合液(スラリー)を、ドクターブレード装置に供給し、基材(キャリアテープ)を引きながら、ブレードにより混合液を所定厚さで基材上に塗布する。そして、加熱することにより、基材上に合成樹脂P5と扁平状磁性粉末M5とから構成される磁性体シート15が得られる。なお、磁性体シート15は、この基材と一緒に用いても良いが、本発明の第1実施形態のコネクタ101への適用は、肉厚の薄いケース11の上面11t及び底面11bに埋め込むため、この基材を除去して、単独で適用した。
Next, a mixed liquid (slurry) comprising the synthetic resin P5 constituting the magnetic sheet 15 and the flat magnetic powder M5 is supplied to the doctor blade device, and the base material (carrier tape) is drawn, The mixed solution is applied to the substrate with a predetermined thickness by a blade. And the magnetic material sheet 15 comprised from the synthetic resin P5 and the flat magnetic powder M5 on a base material is obtained by heating. Although the magnetic sheet 15 may be used together with this base material, the application to the connector 101 of the first embodiment of the present invention is to embed the upper surface 11t and the bottom surface 11b of the thin case 11. The substrate was removed and applied alone.
図7は、本発明の第1実施形態のコネクタ101に用いた磁性体シート15の磁性率磁気損失μ”の周波数特性を示したグラフである。縦軸に磁性率磁気損失μ”を示し、横軸に周波数を示している。測定は、マイクロストリップラインを設けたプリント配線板(PCB)に磁性体シート15を載置し、信号の入力値及び出力値をネットワークアナライザーにて検出して行った。
FIG. 7 is a graph showing the frequency characteristics of the magnetic susceptibility magnetic loss μ ″ of the magnetic material sheet 15 used in the connector 101 of the first embodiment of the present invention. The frequency is shown on the horizontal axis. The measurement was performed by placing the magnetic sheet 15 on a printed wiring board (PCB) provided with a microstrip line and detecting the input value and output value of the signal with a network analyzer.
図7に示すように、磁性体シート15の磁性率磁気損失μ”は、周波数が20Mhzから1Ghzの範囲において、15以上である。この磁性率磁気損失μ”が大きければ大きいほど、電磁界エネルギーを熱に変換する効率が高く、ひいては電磁波を吸収する電磁波吸収特性が高くなる。このため、磁性体シート15は、高周波の信号を扱う通信機器や各種電子機器において問題となる高周波側の電磁波(ノイズ)を遮蔽することができる。このことにより、本発明の第1実施形態のコネクタ101は、高周波の信号を扱う通信機器や各種電子機器のコネクタに好適に用いることができる。
As shown in FIG. 7, the magnetic susceptibility magnetic loss μ ″ of the magnetic sheet 15 is 15 or more in the frequency range of 20 Mhz to 1 Ghz. Is efficiently converted into heat, and as a result, electromagnetic wave absorption characteristics for absorbing electromagnetic waves are enhanced. For this reason, the magnetic material sheet 15 can shield the electromagnetic waves (noise) on the high frequency side, which is a problem in communication devices and various electronic devices that handle high frequency signals. Accordingly, the connector 101 according to the first embodiment of the present invention can be suitably used for a connector of a communication device or various electronic devices that handle a high-frequency signal.
次に、コネクタ101の製造方法について説明する。先ず、端子13と磁性体シート15をケース11の金型の所望の位置に装着する。そして、ABS(アクリロニトリルブタジエンスチレン)、PBT(ポリブチレンテレフタレート)等の合成樹脂材料を射出成形する。これにより、磁性体シート15がケース11の上面11t及び底面11bに埋め込まれるとともに、端子13が保持部12に保持されたコネクタ101を得ることができる。このようにして、磁性体シート15をインサート成形にて加工して、ケース11としたので、端子13から出る或いは端子13に入る電磁波を遮蔽する磁性体シート15の扁平状磁性粉末M5を、端子13の延出方向に向けて優先的に磁化が配向した位置に容易に配置することができる。
Next, a method for manufacturing the connector 101 will be described. First, the terminal 13 and the magnetic sheet 15 are attached to a desired position of the mold of the case 11. Then, a synthetic resin material such as ABS (acrylonitrile butadiene styrene) or PBT (polybutylene terephthalate) is injection molded. As a result, it is possible to obtain the connector 101 in which the magnetic sheet 15 is embedded in the upper surface 11 t and the bottom surface 11 b of the case 11 and the terminals 13 are held by the holding portion 12. Thus, since the magnetic material sheet 15 is processed by insert molding to form the case 11, the flat magnetic powder M5 of the magnetic material sheet 15 that shields electromagnetic waves that exit from the terminal 13 or enter the terminal 13 It can be easily arranged at a position where magnetization is preferentially oriented in the extending direction of 13.
さらに、上記製造方法に加え、磁性体シート15をフープ状にロール加工し、磁性体シート15を順次インサート成形にて加工して、複数のケース11を順次作製する工程にした。このため、磁性体シート15がケース11の上面11t及び底面11bに埋め込まれたコネクタ101の製造コストを低減することができる。このことにより、端子13から出る或いは端子13に入る電磁波を遮蔽することができ、EMC性能のより良いコネクタ101を安価に得ることができる。
Furthermore, in addition to the manufacturing method described above, the magnetic sheet 15 was rolled into a hoop shape, and the magnetic sheet 15 was sequentially processed by insert molding to sequentially produce a plurality of cases 11. For this reason, the manufacturing cost of the connector 101 in which the magnetic material sheet 15 is embedded in the upper surface 11t and the bottom surface 11b of the case 11 can be reduced. As a result, it is possible to shield the electromagnetic wave that exits from the terminal 13 or enters the terminal 13, and the connector 101 with better EMC performance can be obtained at a low cost.
以上により、本発明のコネクタ101は、端子13を囲んで収納するケース11に、端子13の延出方向に向けて優先的に配向されている磁性体シート15の扁平状磁性粉末M5を有しているので、この磁性体シート15の磁界の向きを端子13の延出方向に向けて優先的に揃えることができる。このことにより、端子13から出る或いは端子13に入る電磁波を磁性体シート15で遮蔽することができ、EMC性能の良いコネクタ101を提供できる。
As described above, the connector 101 of the present invention has the flat magnetic powder M5 of the magnetic sheet 15 that is preferentially oriented in the extending direction of the terminal 13 in the case 11 that surrounds and accommodates the terminal 13. Therefore, the magnetic field direction of the magnetic sheet 15 can be preferentially aligned in the extending direction of the terminals 13. As a result, the electromagnetic wave that exits from the terminal 13 or enters the terminal 13 can be shielded by the magnetic sheet 15, and the connector 101 with good EMC performance can be provided.
また、磁性体シート15が端子13を囲うように上下で挟み込む位置にケース11内に埋め込まれて配置されているので、端子13の上下に対して磁性体シート15が覆うように配置される。このことにより、端子13から出る或いは端子13に入る電磁波を、覆うように配置された磁性体シート15でより遮蔽することができ、EMC性能のより良いコネクタ101を提供できる。
Since the magnetic sheet 15 is embedded in the case 11 at a position sandwiched between the terminals 13 so as to surround the terminal 13, the magnetic sheet 15 is disposed so as to cover the upper and lower sides of the terminal 13. As a result, the electromagnetic wave coming out of the terminal 13 or entering the terminal 13 can be further shielded by the magnetic sheet 15 arranged so as to cover it, and the connector 101 with better EMC performance can be provided.
また、磁性体シート15をインサート成形にて加工して、ケース11としたので、端子13から出る或いは端子13に入る電磁波を遮蔽する磁性体シート15の扁平状磁性粉末M5を、端子13の延出方向に向けて優先的に磁化が配向した位置に容易に配置することができる。このことにより、端子13から出る或いは端子13に入る電磁波を容易に遮蔽することができ、EMC性能のより良いコネクタ101を提供できる。
Further, since the magnetic material sheet 15 is processed by insert molding to form the case 11, the flat magnetic powder M 5 of the magnetic material sheet 15 that shields electromagnetic waves that exit from the terminal 13 or enter the terminal 13 is expanded to the terminal 13. It can be easily arranged at a position where magnetization is preferentially oriented in the outgoing direction. As a result, the electromagnetic wave that exits from the terminal 13 or enters the terminal 13 can be easily shielded, and the connector 101 with better EMC performance can be provided.
また、フープ状にロール加工された磁性体シート15を用い、複数のケース11を順次作製する工程にしたので、磁性体シート15がケース11の上面11t及び底面11bに埋め込まれたコネクタ101の製造コストを低減することができる。このことにより、端子13から出る或いは端子13に入る電磁波を遮蔽することができ、EMC性能のより良いコネクタ101を安価に得ることができる。
In addition, since the magnetic sheet 15 rolled into a hoop shape is used to sequentially produce a plurality of cases 11, the manufacturing of the connector 101 in which the magnetic sheet 15 is embedded in the upper surface 11t and the bottom surface 11b of the case 11 is performed. Cost can be reduced. As a result, it is possible to shield the electromagnetic wave that exits from the terminal 13 or enters the terminal 13, and the connector 101 with better EMC performance can be obtained at a low cost.
また、磁性体シート15の磁性率磁気損失μ”が、周波数20Mhzから1Ghzの範囲において、15以上であるので、高周波の信号を扱う通信機器や各種電子機器において問題となる高周波側の電磁波(ノイズ)を遮蔽することができる。このことにより、高周波の信号を扱う通信機器や各種電子機器のコネクタに好適に用いることができる。
Further, the magnetic loss magnetic loss μ ″ of the magnetic material sheet 15 is 15 or more in the frequency range from 20 Mhz to 1 Ghz. Therefore, high-frequency electromagnetic waves (noise) that are problematic in communication devices and various electronic devices that handle high-frequency signals. Therefore, it can be suitably used for connectors of communication devices and various electronic devices that handle high-frequency signals.
[第2実施形態]
図8は、本発明の第2実施形態のコネクタ102を説明する斜視図である。図9は、本発明の第2実施形態のコネクタ102を説明する構成図であって、図8に示すZ1側から見たコネクタ102の上面図である。図10は、本発明の第2実施形態のコネクタ102を説明する構成図であって、図10(a)は、図8に示すX1側から見たコネクタ102の側面図であり、図10(b)は、図9に示すIX-IX線の断面図である。図11は、本発明の第2実施形態のコネクタ102を説明する構成図であって、図11(a)は、図8に示すY2側から見たコネクタ102の正面図であり、図11(b)は、図9に示すX-X線の断面図である。第2実施形態のコネクタ102は、第1実施形態に対し、磁性体シート25でケース21を構成している点が異なる。なお、第1実施形態と同一構成については、同一符号を付して詳細な説明は省略する。 [Second Embodiment]
FIG. 8 is a perspective view illustrating theconnector 102 according to the second embodiment of the present invention. FIG. 9 is a configuration diagram illustrating the connector 102 according to the second embodiment of the present invention, and is a top view of the connector 102 viewed from the Z1 side shown in FIG. FIG. 10 is a configuration diagram illustrating the connector 102 according to the second embodiment of the present invention. FIG. 10 (a) is a side view of the connector 102 as viewed from the X1 side shown in FIG. b) is a sectional view taken along line IX-IX shown in FIG. FIG. 11 is a configuration diagram illustrating the connector 102 according to the second embodiment of the present invention. FIG. 11A is a front view of the connector 102 viewed from the Y2 side shown in FIG. FIG. 10B is a sectional view taken along line XX shown in FIG. The connector 102 of 2nd Embodiment differs in the point which comprises the case 21 with the magnetic material sheet 25 with respect to 1st Embodiment. In addition, about the same structure as 1st Embodiment, the same code | symbol is attached | subjected and detailed description is abbreviate | omitted.
図8は、本発明の第2実施形態のコネクタ102を説明する斜視図である。図9は、本発明の第2実施形態のコネクタ102を説明する構成図であって、図8に示すZ1側から見たコネクタ102の上面図である。図10は、本発明の第2実施形態のコネクタ102を説明する構成図であって、図10(a)は、図8に示すX1側から見たコネクタ102の側面図であり、図10(b)は、図9に示すIX-IX線の断面図である。図11は、本発明の第2実施形態のコネクタ102を説明する構成図であって、図11(a)は、図8に示すY2側から見たコネクタ102の正面図であり、図11(b)は、図9に示すX-X線の断面図である。第2実施形態のコネクタ102は、第1実施形態に対し、磁性体シート25でケース21を構成している点が異なる。なお、第1実施形態と同一構成については、同一符号を付して詳細な説明は省略する。 [Second Embodiment]
FIG. 8 is a perspective view illustrating the
本発明の第2実施形態のコネクタ102は、図8に示すように、相手側コネクタ(図示していない)と電気的に接続する端子13と、端子13を保持する保持部22と、端子13を囲んで収納するケース21とを備えて構成される。そして、ケース21は、図9ないし図11に示すように、磁性体シート25から構成されている。
As shown in FIG. 8, the connector 102 according to the second embodiment of the present invention includes a terminal 13 that is electrically connected to a mating connector (not shown), a holding portion 22 that holds the terminal 13, and a terminal 13. And a case 21 that encloses and stores the container. And case 21 is comprised from the magnetic material sheet 25, as shown in FIG. 9 thru | or FIG.
ケース21は、図8、図10及び図11に示すように、底面21b及び側面21sを形成する凹溝状の枠体と、枠体の開口部を覆うように配置され上面21tを形成しているカバーとから構成され、端子13を取り囲んで収納する収納部21cを有した筒状の形状を形成している。また、カバーは、熱溶着或いは強嵌合されて、枠体に固定されている。
As shown in FIGS. 8, 10, and 11, the case 21 is disposed so as to cover the groove-shaped frame body that forms the bottom surface 21 b and the side surface 21 s and the opening of the frame body, and forms the top surface 21 t. A cylindrical shape having a storage portion 21c that surrounds and stores the terminal 13 is formed. The cover is fixed to the frame body by heat welding or strong fitting.
また、筒状に形成されたケース21の片側(図8に示すY1側)の開口部を覆うように配置された保持部22は、3本の端子13が貫通されており、3本の端子13の延出方向が、ケース21の上面21t、底面21b及び側面21sに対して、略平行になるように、3本の端子13を保持して形成されている。また、保持部22は、熱溶着或いは強嵌合されて、枠体に系着されている。さらに、保持部22の背面側(図8に示すY1側)には、3本の伝送線19cを保護するための保護カバー18がスナップ係合されている(詳細の構造は図示していない)。保持部22は、ABS(アクリロニトリルブタジエンスチレン)、PBT(ポリブチレンテレフタレート)等の合成樹脂材料を用い、3本の端子13をインサート成形にて作製している。
Further, the holding portion 22 arranged so as to cover the opening on one side (Y1 side shown in FIG. 8) of the case 21 formed in a cylindrical shape has three terminals 13 penetrating therethrough. The three terminals 13 are held so that the extending direction of 13 is substantially parallel to the upper surface 21 t, the bottom surface 21 b, and the side surface 21 s of the case 21. Moreover, the holding | maintenance part 22 is heat-welded or strongly fitted, and is system-attached to the frame. Further, a protective cover 18 for protecting the three transmission lines 19c is snap-engaged on the back side of the holding portion 22 (Y1 side shown in FIG. 8) (detailed structure is not shown). . The holding portion 22 uses a synthetic resin material such as ABS (acrylonitrile butadiene styrene), PBT (polybutylene terephthalate), and the like, and three terminals 13 are produced by insert molding.
また、ケース21の枠体は、磁性体シート25を加熱軟化させて、曲げ加工を行うことにより、U字状に成形して作製されている。また、ケース21のカバーも同様に磁性体シート25を加熱軟化させて、プレス加工を行うことにより、段差が設けられた形状に成形して作製されている。このことにより、端子13から出る或いは端子13に入る電磁波を遮蔽する磁性体シート25を、端子13の延出方向に向けて優先的に及び端子13を囲うように容易に配置することができる。
Further, the frame body of the case 21 is manufactured by forming a U-shape by heating and softening the magnetic material sheet 25 and performing bending. Similarly, the cover of the case 21 is produced by forming the shape with a step by softening the magnetic material sheet 25 and performing press working. Thus, the magnetic sheet 25 that shields electromagnetic waves that exit from the terminal 13 or enter the terminal 13 can be easily arranged so as to preferentially surround the terminal 13 in the extending direction of the terminal 13.
さらに、上記成形は、磁性体シート25を曲げ加工の金型側から吸引し、金型に磁性体シート25を密着させて行う真空成形の方法を用いている。このことにより、寸法精度の良いケース21を得ることができるので、磁性体シート25から構成されるケース21の電磁波を吸収する電磁波吸収特性を安定させることができる。なお、ケース21には、図示していないが、相手方コネクタがコネクタ102に挿入された際に、相手方コネクタと係合させるための係止構造が別途設けられている。
Further, the above molding uses a vacuum molding method in which the magnetic sheet 25 is sucked from the bending mold side and the magnetic sheet 25 is brought into close contact with the mold. As a result, the case 21 with good dimensional accuracy can be obtained, so that the electromagnetic wave absorption characteristic of absorbing the electromagnetic wave of the case 21 formed of the magnetic sheet 25 can be stabilized. Although not shown, the case 21 is separately provided with a locking structure for engaging with the mating connector when the mating connector is inserted into the connector 102.
また、ケース21を構成している磁性体シート25は、第1実施形態の磁性体シート15と同様に(図5を参照)、ABS(アクリロニトリルブタジエンスチレン)、PP(ポリプロピレン)等の合成樹脂P5と、扁平状磁性粉末M5とから構成される。また、磁性体シート25は、合成樹脂P5のマトリックスに、扁平状磁性粉末M5の長手方向が磁性体シート25の面内方向PDの所望の方向に揃えた形で、複数の扁平状磁性粉末M5を並べるように配向させている。このため、複数の扁平状磁性粉末M5の磁化が磁性体シート25の面内方向PDの所望の方向に配向するようになり、磁性体シート25の磁界の向きが、所望の方向に揃うようになる。このことにより、電磁界エネルギーの熱変換、或いは反射させる等の特性が向上し、電磁波(ノイズ)を遮蔽する電磁波吸収性能が向上する。
Further, the magnetic sheet 25 constituting the case 21 is similar to the magnetic sheet 15 of the first embodiment (see FIG. 5), and a synthetic resin P5 such as ABS (acrylonitrile butadiene styrene) or PP (polypropylene). And the flat magnetic powder M5. Further, the magnetic sheet 25 has a plurality of flat magnetic powders M5 in a matrix of the synthetic resin P5 such that the longitudinal direction of the flat magnetic powder M5 is aligned with a desired direction in the in-plane direction PD of the magnetic sheet 25. Are aligned so that they are aligned. For this reason, the magnetization of the plurality of flat magnetic powders M5 is oriented in a desired direction in the in-plane direction PD of the magnetic sheet 25, and the direction of the magnetic field of the magnetic sheet 25 is aligned in the desired direction. Become. Thereby, characteristics such as heat conversion or reflection of electromagnetic field energy are improved, and electromagnetic wave absorption performance for shielding electromagnetic waves (noise) is improved.
そして、複数の扁平状磁性粉末M5は、このケース21を構成している磁性体シート25が、3本の端子13の延出方向に対して、略平行になるように配置されているので、ケース21内に配設された3本の端子13に対して、扁平状磁性粉末M5の長手方向が3本の端子13の延出方向に対して略平行になるように、並べられ配向するようになる。このことにより、この磁性体シート25の磁界の向きを端子13の延出方向に向けて優先的に揃えることができるので、端子13から出る或いは端子13に入る電磁波を磁性体シート25で遮蔽することができる。このようにして、扁平状磁性粉末M5の長手方向が磁性体シート25の面内方向PDの所望の方向に揃えられた磁性体シート25をケース21とした構成を採用したので、従来例のような電磁波吸収材905を塗布し固化させる方法等と比較して、容易に、磁性体シート25の磁界の向きを端子13の延出方向に向けて優先的に揃えることができる。
And since the magnetic material sheet 25 which comprises this case 21 is arrange | positioned so that the some flat magnetic powder M5 may become substantially parallel with respect to the extension direction of the three terminals 13, The three terminals 13 arranged in the case 21 are arranged and oriented so that the longitudinal direction of the flat magnetic powder M5 is substantially parallel to the extending direction of the three terminals 13. become. As a result, the direction of the magnetic field of the magnetic sheet 25 can be preferentially aligned in the extending direction of the terminal 13, so that the electromagnetic wave exiting from the terminal 13 or entering the terminal 13 is shielded by the magnetic sheet 25. be able to. Thus, since the configuration using the magnetic sheet 25 in which the longitudinal direction of the flat magnetic powder M5 is aligned in a desired direction in the in-plane direction PD of the magnetic sheet 25 as the case 21 is adopted, as in the conventional example Compared with the method of applying and solidifying the electromagnetic wave absorbing material 905, the direction of the magnetic field of the magnetic material sheet 25 can be easily preferentially aligned in the extending direction of the terminals 13.
また、磁性体シート25が端子13の周囲を囲うように、配置されているので、端子13から出る或いは端子13に入る電磁波を、端子13を覆うように配置された磁性体シート25でより遮蔽することができ、EMC性能のより良いコネクタ102を提供できる。
Further, since the magnetic material sheet 25 is arranged so as to surround the terminal 13, the electromagnetic wave coming out from the terminal 13 or entering the terminal 13 is further shielded by the magnetic material sheet 25 arranged so as to cover the terminal 13. The connector 102 with better EMC performance can be provided.
以上により、本発明のコネクタ102は、端子13を囲んで収納するケース21に、端子13の延出方向に向けて優先的に配向されている磁性体シート25の扁平状磁性粉末M5を有しているので、この磁性体シート25の磁界の向きを端子13の延出方向に向けて優先的に揃えることができる。このことにより、端子13から出る或いは端子13に入る電磁波を磁性体シート25で遮蔽することができ、EMC性能の良いコネクタ102を提供できる。
As described above, the connector 102 of the present invention has the flat magnetic powder M5 of the magnetic sheet 25 that is preferentially oriented in the extending direction of the terminal 13 in the case 21 that surrounds and accommodates the terminal 13. Therefore, the direction of the magnetic field of the magnetic sheet 25 can be preferentially aligned in the extending direction of the terminals 13. As a result, the electromagnetic wave coming out of the terminal 13 or entering the terminal 13 can be shielded by the magnetic material sheet 25, and the connector 102 with good EMC performance can be provided.
また、磁性体シート25が端子13の周囲を囲うように、配置されているので、端子13から出る或いは端子13に入る電磁波を、端子13を覆うように配置された磁性体シート25でより遮蔽することができ、EMC性能のより良いコネクタ102を提供できる。
Further, since the magnetic material sheet 25 is arranged so as to surround the terminal 13, the electromagnetic wave coming out from the terminal 13 or entering the terminal 13 is further shielded by the magnetic material sheet 25 arranged so as to cover the terminal 13. The connector 102 with better EMC performance can be provided.
また、磁性体シート25を加熱軟化させて成形し、ケース21としたので、端子13から出る或いは端子13に入る電磁波を遮蔽する磁性体シート25を、端子13の延出方向に向けて優先的に及び端子13を囲うように容易に配置することができる。このことにより、端子13から出る或いは端子13に入る電磁波を容易に遮蔽することができ、EMC性能のより良いコネクタ102を提供できる。
In addition, since the magnetic sheet 25 is softened by heating and formed into the case 21, the magnetic sheet 25 that shields electromagnetic waves that exit from the terminal 13 or enter the terminal 13 is preferentially directed toward the extending direction of the terminal 13. It can be easily arranged so as to surround the terminals 13. As a result, the electromagnetic wave that exits from the terminal 13 or enters the terminal 13 can be easily shielded, and the connector 102 with better EMC performance can be provided.
また、磁性体シート25を真空成形で成形し、ケース21としたので、寸法精度の良いケース21を得ることができる。このため、端子13に対して、磁性体シート25の扁平状磁性粉末M5の磁化の配向をより良い配向とすることができ、電磁波を吸収する電磁波吸収特性を安定させることができる。このことにより、端子13から出る或いは端子13に入る電磁波を磁性体シート25でより一層遮蔽することができ、EMC性能のより一層良いコネクタ102を提供できる。
Also, since the magnetic sheet 25 is formed by vacuum forming to form the case 21, the case 21 with good dimensional accuracy can be obtained. For this reason, the orientation of the magnetization of the flat magnetic powder M5 of the magnetic material sheet 25 can be made better with respect to the terminal 13, and the electromagnetic wave absorption characteristics for absorbing electromagnetic waves can be stabilized. As a result, the electromagnetic wave coming out of the terminal 13 or entering the terminal 13 can be further shielded by the magnetic material sheet 25, and the connector 102 with better EMC performance can be provided.
なお、本発明は上記実施形態に限定されるものではなく、例えば次のように変形して実施することができ、これらの実施形態も本発明の技術的範囲に属する。
It should be noted that the present invention is not limited to the above-described embodiment, and can be implemented by being modified as follows, for example, and these embodiments also belong to the technical scope of the present invention.
図12は、本発明の第1実施形態のコネクタ101の変形例を説明する図であって、図12(a)は、図4(b)に示す断面図と比較した変形例1の断面図であり、図12(b)は、図4(b)に示す断面図と比較した変形例2の断面図である。図13は、本発明の第2実施形態のコネクタ102の変形例を説明する図であって、図13(a)は、図11(b)に示す断面図と比較した変形例4の断面図であり、図13(b)は、図11(b)に示す断面図と比較した変形例5の断面図である。図14は、本発明の第2実施形態のコネクタの変形例を説明する図であって、図8に示す斜視図と比較した変形例6の斜視図である。
FIG. 12 is a diagram for explaining a modification of the connector 101 according to the first embodiment of the present invention. FIG. 12A is a sectional view of the modification 1 compared with the sectional view shown in FIG. FIG. 12B is a cross-sectional view of Modification 2 compared with the cross-sectional view shown in FIG. FIG. 13 is a diagram for explaining a modification of the connector 102 according to the second embodiment of the present invention. FIG. 13A is a sectional view of the modification 4 compared with the sectional view shown in FIG. FIG. 13B is a cross-sectional view of Modification 5 compared with the cross-sectional view shown in FIG. FIG. 14 is a diagram for explaining a modification of the connector according to the second embodiment of the present invention, and is a perspective view of a modification 6 compared with the perspective view shown in FIG.
<変形例1>
上記第1実施形態では、ケース11の上面11t及び底面11bに、フィルム状の磁性体シート15が埋め込まれた構成にしたが、図1(a)に示すように、ケースC11の上面11tのみに、フィルム状の磁性体シートC15が埋め込まれた構成にしても良い。また、図示はしないが、ケース11の底面11bのみに、フィルム状の磁性体シートC15埋め込まれた構成にしても良い。 <Modification 1>
In the first embodiment, the film-likemagnetic sheet 15 is embedded in the upper surface 11t and the bottom surface 11b of the case 11, but as shown in FIG. 1A, only the upper surface 11t of the case C11. The film-like magnetic sheet C15 may be embedded. Although not shown, a film-like magnetic sheet C15 may be embedded only in the bottom surface 11b of the case 11.
上記第1実施形態では、ケース11の上面11t及び底面11bに、フィルム状の磁性体シート15が埋め込まれた構成にしたが、図1(a)に示すように、ケースC11の上面11tのみに、フィルム状の磁性体シートC15が埋め込まれた構成にしても良い。また、図示はしないが、ケース11の底面11bのみに、フィルム状の磁性体シートC15埋め込まれた構成にしても良い。 <Modification 1>
In the first embodiment, the film-like
<変形例2>
上記第1実施形態では、ケース11の上面11t及び底面11bに、フィルム状の磁性体シート15が埋め込まれた構成にしたが、図12(b)に示すように、ケースC21の両側の側面11sに、フィルム状の磁性体シートC25が埋め込まれた構成にしても良い。このことにより、磁性体シートC25が端子13の周囲を囲うように、配置されているので、端子13から出る或いは端子13に入る電磁波を、端子13を覆うように配置された磁性体シートC25でより遮蔽することができる。 <Modification 2>
In the first embodiment, the film-likemagnetic sheet 15 is embedded in the upper surface 11t and the bottom surface 11b of the case 11, but as shown in FIG. 12B, the side surfaces 11s on both sides of the case C21. In addition, a film-like magnetic sheet C25 may be embedded. Accordingly, since the magnetic sheet C25 is arranged so as to surround the periphery of the terminal 13, the electromagnetic wave coming out of the terminal 13 or entering the terminal 13 is reflected by the magnetic sheet C25 arranged so as to cover the terminal 13. It can be shielded more.
上記第1実施形態では、ケース11の上面11t及び底面11bに、フィルム状の磁性体シート15が埋め込まれた構成にしたが、図12(b)に示すように、ケースC21の両側の側面11sに、フィルム状の磁性体シートC25が埋め込まれた構成にしても良い。このことにより、磁性体シートC25が端子13の周囲を囲うように、配置されているので、端子13から出る或いは端子13に入る電磁波を、端子13を覆うように配置された磁性体シートC25でより遮蔽することができる。 <Modification 2>
In the first embodiment, the film-like
<変形例3>
上記第1実施形態では、磁性体シート15がフィルム状であったが、板状の磁性体シートであっても良い。 <Modification 3>
In the said 1st Embodiment, although themagnetic material sheet 15 was a film form, a plate-shaped magnetic material sheet may be sufficient.
上記第1実施形態では、磁性体シート15がフィルム状であったが、板状の磁性体シートであっても良い。 <Modification 3>
In the said 1st Embodiment, although the
<変形例4>
上記第2実施形態では、1枚の磁性体シート25に曲げ加工及びプレス加工を行ったが、図13(a)に示すように、曲げ加工及びプレス加工の成形が、磁性体シートC45を複数重ねて加工した工程であっても良い(図13(a)では3枚)。これによれば、磁性体シートC45を複数重ねて加工し、ケースC41としたので、端子13から出る或いは端子13に入る電磁波を遮蔽する磁性体シートC45の厚みを容易に増やして、端子13を囲うように磁性体シートC45を配置することができる。このことにより、端子13から出る或いは端子13に入る電磁波を複数枚重ねた磁性体シートC45でより一層遮蔽することができ、EMC性能のより一層良いコネクタを提供できる。 <Modification 4>
In the second embodiment, bending and pressing are performed on onemagnetic sheet 25. However, as shown in FIG. 13A, a plurality of magnetic sheets C45 are formed by bending and pressing. It may be a process that is processed repeatedly (three sheets in FIG. 13A). According to this, since a plurality of magnetic sheets C45 are processed to form a case C41, the thickness of the magnetic sheet C45 that shields electromagnetic waves that exit from the terminals 13 or enter the terminals 13 can be easily increased. The magnetic material sheet C45 can be disposed so as to surround it. Thereby, the electromagnetic wave that exits from the terminal 13 or enters the terminal 13 can be further shielded by the magnetic sheet C45 in which a plurality of electromagnetic waves are stacked, and a connector with better EMC performance can be provided.
上記第2実施形態では、1枚の磁性体シート25に曲げ加工及びプレス加工を行ったが、図13(a)に示すように、曲げ加工及びプレス加工の成形が、磁性体シートC45を複数重ねて加工した工程であっても良い(図13(a)では3枚)。これによれば、磁性体シートC45を複数重ねて加工し、ケースC41としたので、端子13から出る或いは端子13に入る電磁波を遮蔽する磁性体シートC45の厚みを容易に増やして、端子13を囲うように磁性体シートC45を配置することができる。このことにより、端子13から出る或いは端子13に入る電磁波を複数枚重ねた磁性体シートC45でより一層遮蔽することができ、EMC性能のより一層良いコネクタを提供できる。 <Modification 4>
In the second embodiment, bending and pressing are performed on one
<変形例5>
上記第2実施形態では、ケース21を底面21b及び側面21sを形成する凹溝状の枠体と上面21tを形成するカバーとから構成するようにしたが、図13(b)に示すように、底面21b、上面21t及び側面21sの片側で凹溝状の枠体を形成し、もう一方の側面21sでカバーを形成し、ケースC51とする構成であっても良い。 <Modification 5>
In the second embodiment, thecase 21 is composed of the groove-shaped frame body that forms the bottom surface 21b and the side surface 21s and the cover that forms the top surface 21t. However, as shown in FIG. A configuration may be adopted in which a grooved frame is formed on one side of the bottom surface 21b, the top surface 21t, and the side surface 21s, and a cover is formed on the other side surface 21s to form the case C51.
上記第2実施形態では、ケース21を底面21b及び側面21sを形成する凹溝状の枠体と上面21tを形成するカバーとから構成するようにしたが、図13(b)に示すように、底面21b、上面21t及び側面21sの片側で凹溝状の枠体を形成し、もう一方の側面21sでカバーを形成し、ケースC51とする構成であっても良い。 <
In the second embodiment, the
<変形例6>
上記第2実施形態では、ケース21を凹溝状の枠体とカバーとから構成するようにしたが、図14に示すように、1枚の磁性体シートC65を加熱軟化させて、絞り加工を行うことにより、一体で形成された筒状のケースC61とする構成であっても良い。 <Modification 6>
In the second embodiment, thecase 21 is composed of the groove-shaped frame and the cover. However, as shown in FIG. 14, one magnetic sheet C65 is heated and softened to perform drawing. By carrying out, the structure used as the cylindrical case C61 formed integrally may be sufficient.
上記第2実施形態では、ケース21を凹溝状の枠体とカバーとから構成するようにしたが、図14に示すように、1枚の磁性体シートC65を加熱軟化させて、絞り加工を行うことにより、一体で形成された筒状のケースC61とする構成であっても良い。 <Modification 6>
In the second embodiment, the
本発明は上記実施の形態に限定されず、本発明の目的の範囲を逸脱しない限りにおいて適宜変更することが可能である。
The present invention is not limited to the above-described embodiment, and can be changed as appropriate without departing from the scope of the object of the present invention.
11、21、C11、C21、C41、C51、C61 ケース
12、22 保持部
13 端子
15、25、C15、C25、C45、C65 磁性体シート
M5 扁平状磁性粉末
P5 合成樹脂
PD 面内方向
μ” 磁性率磁気損失
101、102 コネクタ 11, 21, C11, C21, C41, C51, C61 Case 12, 22 Holding part 13 Terminal 15, 25, C15, C25, C45, C65 Magnetic sheet M5 Flat magnetic powder P5 Synthetic resin PD In-plane direction μ ”Magnetic Magnetic loss 101, 102 connector
12、22 保持部
13 端子
15、25、C15、C25、C45、C65 磁性体シート
M5 扁平状磁性粉末
P5 合成樹脂
PD 面内方向
μ” 磁性率磁気損失
101、102 コネクタ 11, 21, C11, C21, C41, C51,
Claims (8)
- 相手側コネクタと電気的に接続する端子と、前記端子を保持する保持部と、前記端子を囲んで収納するケースとを備えて構成されたコネクタにおいて、
前記ケースには、扁平状磁性粉末を含有した合成樹脂からなるフィルム状若しくは板状の磁性体シートを有しており、
前記扁平状磁性粉末は、前記磁性体シートの面内方向に配向されるとともに、前記端子の延出方向に向けて優先的に配向されていることを特徴とするコネクタ。 In the connector configured to include a terminal that is electrically connected to the mating connector, a holding portion that holds the terminal, and a case that surrounds and stores the terminal,
The case has a film-like or plate-like magnetic sheet made of a synthetic resin containing flat magnetic powder,
The flat magnetic powder is oriented in an in-plane direction of the magnetic sheet, and is preferentially oriented in the extending direction of the terminals. - 前記磁性体シートが、前記端子を囲うように、前記ケースに配置されていることを特徴とする請求項1に記載のコネクタ。 The connector according to claim 1, wherein the magnetic sheet is disposed in the case so as to surround the terminal.
- 前記ケースは、前記磁性体シートを加熱軟化させて成形し、前記ケースとしたことを特徴とする請求項1に記載のコネクタ。 2. The connector according to claim 1, wherein the case is formed by heating and softening the magnetic sheet to form the case.
- 前記成形は、前記磁性体シートを型側から吸引し、前記型に前記磁性体シートを密着させて行う真空成形であることを特徴とする請求項3に記載のコネクタ。 4. The connector according to claim 3, wherein the molding is vacuum molding performed by sucking the magnetic sheet from a mold side and bringing the magnetic sheet into close contact with the mold.
- 前記成形は、前記磁性体シートを重ねて加工したことを特徴とする請求項3または請求項4に記載のコネクタ。 5. The connector according to claim 3 or 4, wherein the forming is performed by stacking the magnetic sheets.
- 前記ケースは、前記磁性体シートをインサート成形にて加工して、前記ケースとしたことを特徴とする請求項1に記載のコネクタ。 2. The connector according to claim 1, wherein the case is formed by processing the magnetic sheet by insert molding.
- 前記磁性体シートがフープ状にロール加工されており、前記磁性体シートを順次インサート成形にて加工して、複数の前記ケースを作製することを特徴とする請求項6に記載のコネクタ。 The connector according to claim 6, wherein the magnetic sheet is rolled into a hoop shape, and the magnetic sheets are sequentially processed by insert molding to produce a plurality of the cases.
- 前記磁性体シートの磁性率磁気損失は、周波数が20Mhzから1Ghzの範囲において、15以上であることを特徴とする請求項1に記載のコネクタ。 The connector according to claim 1, wherein the magnetic loss magnetic loss of the magnetic sheet is 15 or more in a frequency range of 20 Mhz to 1 Ghz.
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JP2011-087294 | 2011-04-11 | ||
JP2011087294A JP2014132513A (en) | 2011-04-11 | 2011-04-11 | Connector |
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WO2012140948A1 true WO2012140948A1 (en) | 2012-10-18 |
Family
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PCT/JP2012/053426 WO2012140948A1 (en) | 2011-04-11 | 2012-02-14 | Connector |
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WO (1) | WO2012140948A1 (en) |
Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS60183382U (en) * | 1984-05-11 | 1985-12-05 | 東北金属工業株式会社 | connector cover |
JPH1116640A (en) * | 1997-06-24 | 1999-01-22 | Daido Steel Co Ltd | Communication connector capable of preventing crosstalk |
JPH1140981A (en) * | 1997-07-22 | 1999-02-12 | Tokin Corp | Composite magnetic tape and noise suppression method using the same |
JP2001210924A (en) * | 2000-01-27 | 2001-08-03 | Tdk Corp | Composite magnetic molded material, electronic parts, composite magnetic composition, and method of manufacturing them |
JP2001217045A (en) * | 2000-02-07 | 2001-08-10 | Tdk Corp | Connector having built-in emc function |
WO2003041474A1 (en) * | 2001-11-09 | 2003-05-15 | Tdk Corporation | Composite magnetic element, electromagnetic wave absorbing sheet, production method for sheet-form article, production method for electromagnetic wave absorbing sheet |
JP2007123373A (en) * | 2005-10-26 | 2007-05-17 | Tdk Corp | Composite magnetic sheet laminated body for noise suppression and its mounting method |
JP2008153066A (en) * | 2006-12-18 | 2008-07-03 | Auto Network Gijutsu Kenkyusho:Kk | Branching connector and connector connected to branching connector |
-
2011
- 2011-04-11 JP JP2011087294A patent/JP2014132513A/en not_active Withdrawn
-
2012
- 2012-02-14 WO PCT/JP2012/053426 patent/WO2012140948A1/en active Application Filing
Patent Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS60183382U (en) * | 1984-05-11 | 1985-12-05 | 東北金属工業株式会社 | connector cover |
JPH1116640A (en) * | 1997-06-24 | 1999-01-22 | Daido Steel Co Ltd | Communication connector capable of preventing crosstalk |
JPH1140981A (en) * | 1997-07-22 | 1999-02-12 | Tokin Corp | Composite magnetic tape and noise suppression method using the same |
JP2001210924A (en) * | 2000-01-27 | 2001-08-03 | Tdk Corp | Composite magnetic molded material, electronic parts, composite magnetic composition, and method of manufacturing them |
JP2001217045A (en) * | 2000-02-07 | 2001-08-10 | Tdk Corp | Connector having built-in emc function |
WO2003041474A1 (en) * | 2001-11-09 | 2003-05-15 | Tdk Corporation | Composite magnetic element, electromagnetic wave absorbing sheet, production method for sheet-form article, production method for electromagnetic wave absorbing sheet |
JP2007123373A (en) * | 2005-10-26 | 2007-05-17 | Tdk Corp | Composite magnetic sheet laminated body for noise suppression and its mounting method |
JP2008153066A (en) * | 2006-12-18 | 2008-07-03 | Auto Network Gijutsu Kenkyusho:Kk | Branching connector and connector connected to branching connector |
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JP2014132513A (en) | 2014-07-17 |
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