WO2012131931A1 - Wound-covering material - Google Patents
Wound-covering material Download PDFInfo
- Publication number
- WO2012131931A1 WO2012131931A1 PCT/JP2011/057981 JP2011057981W WO2012131931A1 WO 2012131931 A1 WO2012131931 A1 WO 2012131931A1 JP 2011057981 W JP2011057981 W JP 2011057981W WO 2012131931 A1 WO2012131931 A1 WO 2012131931A1
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- WIPO (PCT)
- Prior art keywords
- layer
- fiber
- wound
- wound dressing
- film layer
- Prior art date
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Classifications
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61L—METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
- A61L15/00—Chemical aspects of, or use of materials for, bandages, dressings or absorbent pads
- A61L15/16—Bandages, dressings or absorbent pads for physiological fluids such as urine or blood, e.g. sanitary towels, tampons
- A61L15/42—Use of materials characterised by their function or physical properties
- A61L15/44—Medicaments
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
- A61F13/00—Bandages or dressings; Absorbent pads
- A61F13/00051—Accessories for dressings
- A61F13/00063—Accessories for dressings comprising medicaments or additives, e.g. odor control, PH control, debriding, antimicrobic
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61L—METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
- A61L15/00—Chemical aspects of, or use of materials for, bandages, dressings or absorbent pads
- A61L15/16—Bandages, dressings or absorbent pads for physiological fluids such as urine or blood, e.g. sanitary towels, tampons
- A61L15/42—Use of materials characterised by their function or physical properties
- A61L15/425—Porous materials, e.g. foams or sponges
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61P—SPECIFIC THERAPEUTIC ACTIVITY OF CHEMICAL COMPOUNDS OR MEDICINAL PREPARATIONS
- A61P17/00—Drugs for dermatological disorders
- A61P17/02—Drugs for dermatological disorders for treating wounds, ulcers, burns, scars, keloids, or the like
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61L—METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
- A61L2300/00—Biologically active materials used in bandages, wound dressings, absorbent pads or medical devices
- A61L2300/40—Biologically active materials used in bandages, wound dressings, absorbent pads or medical devices characterised by a specific therapeutic activity or mode of action
- A61L2300/404—Biocides, antimicrobial agents, antiseptic agents
Definitions
- the present invention relates to a wound dressing that covers a human or animal wound to promote recovery.
- Patent Document 1 discloses a low adhesion wound comprising a laminate having an intermediate absorbent layer between two outer layers, the absorbent layer being a hydrophilic foam, and the two outer layers being elastically stretchable.
- a protective material is disclosed. This protective material for low-adhesion wounds is excellent in that it does not adhere to the wound because it covers the wound and at the same time the intermediate absorbent layer serves to absorb exudate from the wound.
- Patent Document 2 discloses a wound dressing material comprising a laminate of a film formed with polyurethane resin and having an aperture formed therein and a nonwoven fabric having elasticity, and the film or the nonwoven fabric contains an antibacterial agent.
- antibacterial agents antibacterial agents effective against Pseudomonas aeruginosa, Enterobacter, Klebsiella, Staphylococcus, etc., such as sulfa, cephalosporins, penicillins, nalidixins, macrolides, etc. are disclosed. ing.
- Patent Document 3 discloses an antipruritic, antipruritic and anti-inflammatory agent containing a metal phthalocyanine derivative as an active ingredient. A poultice obtained by kneading this active ingredient in fiber powder is applied to gauze and applied to the affected area for pouring.
- JP 59-11862 A Japanese Patent No. 2993170 Japanese Examined Patent Publication No. 7-68128
- Patent Document 1 does not adhere to the wound while protecting and protecting the wound from the outside, but does not have a function of actively healing.
- the wound dressing of Patent Document 2 can be expected to suppress bacteria for the time being by the disclosed antibacterial agent, clinical data on whether it is actually effective against the exemplified bacteria listed in Patent Document 2 Is not listed.
- the antipruritic, antipruritic and anti-inflammatory agents of Patent Document 3 are recognized to have an effect on wounds and inflammation, there are problems such as complicated gauze replacement work and pain to patients.
- the present invention has been made to solve the above problems, and is a wound dressing that protects a wound from the outside without adhering to the wound and can be easily replaced without causing pain to the patient. It aims at providing what is equipped with the function made to heal.
- the inventor of the present invention has continually studied the medicinal effects of the metal phthalocyanine derivatives described in Patent Document 3, and as a result, found that mercaptan gas is generated by bacteria growing in the wound and stimulates the wound to induce gangrene.
- the present invention has been completed.
- the wound dressing according to claim 1, which has been made to achieve the above object, is a film layer in which a surface in contact with a wound has an opening, and an upper surface of the film layer includes: Formula I (Wherein M is a metal selected from Fe, Co, Mn, Ti, V, Ni, Cu, Zn, Mo, W, Os, and R 1 , R 2 , R 3 and R 4 are the same or different ⁇
- a fiber layer comprising a fiber carrying a metal phthalocyanine derivative represented by COOH group or —SO 3 H group, and n1, n2, n3 and n4 are 0 to 4 and 1 ⁇ n1 + n2 + n3 + n4 ⁇ 8)
- the liquid absorber layer is laminated on the upper surface of the fiber layer.
- the wound dressing described in claim 2 is the wound dressing described in claim 1, and is effective for gas gangrene caused by mercaptan gas.
- the wound dressing according to claim 3 is the wound dressing according to claim 1 or 2, wherein the film layer is formed by laminating at least two resin layers, and the two of the two resin layers.
- the surface in contact with the wound is a high-melting point resin layer
- the surface in contact with the fiber layer is a low-melting point resin layer
- the fiber layer includes heat-adhesive fibers
- the film layer and the fiber layer are heat-bonded. It is characterized by.
- a wound dressing according to claim 4 is the wound dressing according to claim 1, 2, or 3, wherein the liquid absorbent layer is made of a nonwoven fabric, a woven fabric, or a foam.
- the wound dressing according to claim 5 is the wound dressing according to claim 1, 2, 3 or 4, wherein the fiber layer and the liquid absorber layer are integrated by hydroentanglement treatment. It is a hydroentangled nonwoven fabric.
- the wound dressing material of the present invention adopts the above-described configuration, so that it can absorb the exudate effectively without adhering to the wound part, and can prevent malodor and suppuration of the wound caused by mercaptan gas or the like.
- the metal phthalocyanine derivative has a function of decomposing mercaptans, and has gas deodorizing properties and antibacterial properties. Therefore, it is useful as a therapeutic agent for infection wounds caused by mercaptan gas.
- Infected wounds caused by gas that is, gas gangrene, grows in tissues where gas-producing bacteria have invaded tissues from wounds such as trauma wounds, burn wounds, surgical wounds, pressure sores (bed sores), diabetic gangrene, etc. Occurs and affects the whole body by creating toxins.
- the gas and toxins generated by the bacteria infected with the wound in this way invade normal cells to create a rot state and become pus.
- the wound dressing material including the fiber carrying the metal phthalocyanine derivative of the present invention has deodorant and antibacterial properties, it suppresses the growth of bacteria, and normal cells are less active due to gas such as mercaptan. Suppress and prevent.
- the wound dressing of the present invention is a laminate comprising a film layer / fiber layer / liquid absorber layer, and is used so that the surface of the film layer is in contact with human skin.
- the film layer is perforated and breathable.
- the size of the hole is preferably about 0.05 to 2 mm 2 , and the shape is not particularly limited, such as a circle, a rectangle, or a polygon.
- the material (polymer) constituting the film layer is a polyolefin such as polyethylene or polypropylene, a polyethylene terephthalate, a polybutylene terephthalate, a polyester such as polylactic acid, a polyamide such as nylon 6 or nylon 66, a polymer such as polyurethane, or a copolymer thereof. Two or more can be used.
- the film layer is preferably formed by laminating two or more resin layers, the surface side in contact with the wound is a high melting point resin layer, and the surface in contact with the fiber layer is a low melting point resin layer.
- a combination of laminated structures for example, polypropylene / polyethylene, polyester / polyethylene, or the like is used.
- the film By making the film into a laminated structure, it can be thermally bonded to the fiber layer while having openings, so that the covering material does not move or the layers are not peeled against the movement of the patient. Further, when the wound dressing is cut to a predetermined size, the short fibers constituting the fiber layer are prevented from falling off from the cut surface. Therefore, not only the cleanliness in the medical site such as a treatment room is lowered, but also the occurrence of shed fibers that are likely to become an infection source, that is, the occurrence of lint is small, so that the infection caused by the occurrence of lint can be prevented.
- the film layer preferably has a basis weight of 5 to 40 g / m 2 . More preferably, it is 10 to 20 g / m 2 .
- basis weight of the film layer is within the above range, exudate from the wound easily penetrates and the feeling of use is good.
- This film layer does not absorb exudate such as blood, pus, etc., but allows the exudate to permeate through the pores of the film, so that it hardly adheres to the wound and does not cause discomfort to the patient.
- the film layer is simply laminated with the fiber layer or joined to the fiber layer.
- a method for bonding to the fiber layer for example, a method of bonding by applying or impregnating a binder resin, a method of bonding by thermal bonding, a method of bonding by entanglement treatment, or the like is used.
- the fiber layer has gas deodorant and antibacterial properties, and the following formula I (Wherein M is a metal selected from Fe, Co, Mn, Ti, V, Ni, Cu, Zn, Mo, W, Os, and R 1 , R 2 , R 3 and R 4 are the same or different ⁇ COOH group or —SO 3 H group, and n1, n2, n3 and n4 are fibers containing a metal phthalocyanine derivative represented by 0 to 4 and 1 ⁇ n1 + n2 + n3 + n4 ⁇ 8).
- the metal phthalocyanine derivative serving as an active ingredient is represented by the following formula II when M is Co, R 1 and R 3 are —COOH groups It becomes the structure shown in.
- the metal phthalocyanine derivative has the following formula III when M is Fe, R 1 , R 2 , R 3 and R 4 are all —COOH groups, and n1, n2, n3 and n4 are each 1 It becomes the structure shown in.
- This iron phthalocyanine tetracarboxylic acid can be synthesized as follows. Trimellitic anhydride, urea, ammonium molybdate, and ferric chloride anhydride are added to nitrobenzene, stirred, and heated to reflux to obtain a precipitate. The obtained precipitate is hydrolyzed by adding an alkali, and then acidified by adding an acid.
- the metal phthalocyanine derivative has the following formula IV when M is Fe, R 1 , R 2 , R 3 , and R 4 are all —COOH groups, and n1, n2, n3, and n4 are each 2, It becomes the structure shown in.
- the metal phthalocyanine derivative represented by the formula I is represented by the following formula V when M is Co and R 1 and R 3 are —SO 3 H groups: It becomes the structure shown in.
- the metal phthalocyanine derivative has the following formula VI when M is Fe, R 1 , R 2 , R 3 and R 4 are —SO 3 H groups: It becomes the structure shown in.
- metal phthalocyanine derivatives are produced by a known method, and are marketed as functional substances having enzyme-like functions including dyes.
- enzyme-like functions including dyes.
- iron phthalocyanine tetracarboxylic acid, trimellitic anhydride, urea, ammonium molybdate, and ferric chloride anhydride are added to nitrobenzene, stirred, heated to reflux, and a precipitate is obtained. It can be obtained by adding an alkali to the product to hydrolyze it, and then adding acid to make it acidic.
- Cobalt phthalocyanine octacarboxylic acid is a similar method using pyromellitic anhydride instead of trimellitic anhydride, which is a raw material of iron phthalocyanine tetracarboxylic acid, and ferric chloride instead of ferric chloride anhydride. Can be manufactured.
- the central metal M of the metal phthalocyanine derivative is selected from Fe, Co, Mn, Ti, V, Ni, Cu, Zn, Mo, W, and Os, but in terms of deodorizing property, antibacterial property, and biocompatibility Fe or Co is preferred.
- the functional group of the metal phthalocyanine derivative is selected from a —COOH group, a —SO 3 H group, or a salt thereof, and is preferably a —COOH group or a salt thereof in terms of deodorization and antibacterial properties.
- Examples of the salt of the metal phthalocyanine derivative include a salt with an inorganic base and a salt with an organic base.
- Preferable examples of the salt with an inorganic base include alkali metal salts such as sodium salt and potassium salt; alkaline earth metal salts such as calcium salt and magnesium salt; and copper (II) salt and ammonium salt.
- Preferable examples of the salt with an organic base include salts with trimethylamine, triethylamine, pyridine, picoline, ethanolamine, diethanolamine, triethanolamine, dicyclohexylamine and the like.
- the number of functional groups that is, the total of n1 to n4 is preferably 8 or less.
- the number of functional groups is 8 or less, the deodorizing property and antibacterial property tend to be high.
- the functional group is —COOH group
- the number of functional groups is preferably 1 to 8
- the functional group is —SO 3 H group
- the number of functional groups is preferably 1 or 2.
- the metal phthalocyanine derivative is attached to or mixed with the fiber.
- the content of the metal phthalocyanine derivative with respect to the fiber is not particularly limited as long as the antibacterial effect can be exhibited.
- the metal phthalocyanine derivative is preferably 0.1 to 10% by mass with respect to the fiber.
- the content of the metal phthalocyanine derivative is more preferably 0.3 to 5% by mass, still more preferably 0.5 to 3% by mass.
- the fiber is preferably cationized in advance.
- the effect of supporting the metal phthalocyanine derivative is increased, the metal phthalocyanine derivative is kept in a high active state, and the residue that the metal phthalocyanine has not reacted has deodorant and antibacterial properties. Further effects can be enhanced.
- Examples of the cationizing agent used in the cationization treatment include quaternary ammonium salt type chlorohydrin derivatives, quaternary ammonium salt type polymers, cationic polymers, cross-linked polyalkylimines, polyamine cationic resins, and glyoxal fiber fibers. Reaction type resin etc. are mentioned, These are used individually or in combination of 2 or more types. In particular, a quaternary ammonium salt type chlorohydrin derivative is preferable.
- a method of supporting a metal phthalocyanine derivative on a fiber a method of applying a metal phthalocyanine derivative solution containing a binder component to a fiber or a fiber layer, applying by spraying or using a coater, a method of immersing the fiber or fiber layer in the solution, Alternatively, there are staining methods such as direct staining and ion staining.
- the ion dyeing method is a dyeing method in which a cationic group is bonded to a fiber such as cotton or rayon, and the cationic group is ionically bonded to a carboxyl group or a sulfone anion group of the dye.
- fiber materials carrying metal phthalocyanine derivatives include cellulosic fibers (cotton, hemp, rayon, pulp, etc.), protein fibers (wool, silk, etc.), polyamide fibers, polyester fibers, polyacrylic fibers, polyvinyl All natural fibers such as alcohol fibers, polyvinyl chloride fibers, polyvinylidene chloride fibers, polyolefin fibers and polyurethane fibers, recycled fibers, semi-synthetic fibers, and synthetic fibers are used.
- cellulosic fibers particularly cotton or rayon, have good absorbency of exudate from wounds, and therefore have favorable conditions for expressing an enzyme-like function as a sucked carrier.
- the cross-sectional shape of the fiber carrying the metal phthalocyanine derivative is not particularly limited, and may be any of circular, irregular, hollow and the like.
- the fiber length of the said fiber is not specifically limited, either, A long fiber, a short fiber, a fine fiber, etc. may be sufficient. If it is a long fiber, it can be obtained by winding the fiber around a bobbin or the like after spinning. If it is a short fiber, it can be cut into a predetermined fiber length with a cutter or the like, or if it is a natural fiber, it can be used as it is.
- the fineness of the fiber is not particularly limited, but it is preferably 0.3 to 3 dtex because it has high deodorizing properties and antibacterial properties and good absorbability of exudate.
- the fiber layer contains a fiber carrying a metal phthalocyanine derivative and may be 100% by mass of the fiber, but may be mixed with other fibers within a range where the effects of the present invention can be obtained.
- the fibers are preferably at least 50% by mass. More preferably, it is at least 75% by mass. Even more preferably, it is 85 mass% or more.
- the other fibers to be mixed with the fiber carrying the metal phthalocyanine derivative in the fiber layer one or more of natural fibers, synthetic fibers, semi-synthetic fibers, regenerated fibers and the like can be used.
- a heat-bonding fiber for example, a single-component or composite-component polyolefin fiber, polyester fiber, or polyamide fiber is used as the heat-adhesive fiber.
- polypropylene / polyethylene, polyester / polyethylene, polyester / low-melting polyester are used.
- the core-sheath type composite fiber is preferable.
- the heat-adhesive fiber is preferably contained in an amount of 5 to 20% by mass with respect to the fiber layer. More preferably, it is 10 to 15% by mass.
- the fiber layer preferably has a basis weight of 10 to 400 g / m 2 . More preferably, it is 15 to 100 g / m 2 , and still more preferably 20 to 50 g / m 2 . When the basis weight of the fiber layer is within the above range, sufficient antibacterial properties and absorption / retention of the leachate can be achieved.
- the fiber layer contains at least a portion of the fiber carrying the metal phthalocyanine derivative, and can be used after being formed into yarn, woven or knitted fabric, nonwoven fabric, paper, or the like.
- a knitted fabric or a nonwoven fabric is preferable because it can impart appropriate stretchability to the fiber layer itself.
- the fiber web can be formed by a card method, an airlaid method, a wet papermaking method, a spunbond method, a melt blown method, a flash spinning method, an electrostatic spinning method, or the like.
- the obtained fiber web is processed into a thermal bond nonwoven fabric such as an air-through nonwoven fabric or a thermocompression bonded nonwoven fabric, a chemical bond nonwoven fabric, a needle punched nonwoven fabric, a hydroentangled nonwoven fabric, a spunbond nonwoven fabric, or a melt blown nonwoven fabric.
- hydroentangled nonwoven fabrics are preferable because they have good exudate absorbability (liquid absorbency and diffusibility) and can impart appropriate extensibility and stretchability.
- the liquid absorber layer has a function of absorbing and retaining exudate from the wound.
- a plurality of liquid absorber layers can be used in layers.
- the liquid absorbent layer can have a basis weight, a thickness, and the like appropriately set according to the degree of the wound site of the covering material, the replacement time, and the like. For example, in the case of pressure ulcer patients with a large amount of exudate, the basis weight and thickness of the liquid absorber layer may be increased.
- the basis weight of the liquid absorber layer is preferably 80 to 200 g / m 2 . More preferably, it is 50 to 120 g / m 2 .
- the thickness of the liquid absorber layer is preferably 0.5 to 3 mm. More preferably, it is 0.8 to 1.2 mm.
- the liquid absorbent layer preferably has, for example, a woven or knitted fabric, non-woven fabric, foam or the like, and in particular, a non-woven fabric is preferable because of its high absorbability of exudate and liquid absorption retention.
- the material used for the nonwoven fabric is preferably a material having liquid absorbency, and for example, cellulosic fibers (cotton, hemp, rayon, pulp, etc.), protein fibers (wool, silk, etc.) are used. Among them, cotton or rayon is preferable because of its high liquid absorption.
- the liquid absorber layer is laminated on the upper surface of the fiber layer and is simply laminated or joined to the fiber layer.
- a bonding method with the fiber layer for example, a method of bonding by applying or impregnating a binder resin, a method of bonding by thermal bonding, a method of bonding by entanglement treatment, or the like is used.
- the fiber web constituting the fiber layer and the fiber web constituting the liquid absorber layer are entangled and integrated by the hydroentanglement method or the needle punch method.
- the fiber layer and the liquid absorber layer are entangled and integrated so that the exudate can easily move to the liquid absorber layer, and it exhibits the deodorizing and antibacterial functions of the fiber carrying the metal phthalocyanine derivative that constitutes the fiber layer. It becomes easy to do.
- a chemical such as a deodorant or an antibacterial agent may be applied or impregnated in order to suppress the generation or odor of bacteria.
- the wound dressing of the present invention has a form in which the above-described film layer, fiber layer, and liquid absorber layer are laminated.
- the film layer has a desired function.
- handleability such as sticking to a wound site is improved.
- the wound dressing of the present invention is used by being stuck so that the film layer is in contact with the wound site, and fixed from above using a film or tape.
- Example 1 Film layer having an opening As a film layer having an opening, a plastic net having a two-layer structure of polyester / polyethylene having a thickness of 0.11 mm and a basis weight of 12 g / m 2 (trade name “Sanki Co., Ltd. Delnet "product number X-550) was used. Other product numbers such as P-530 and X530N / W can be used.
- Liquid Absorber Layer A hydroentangled nonwoven fabric (weight per 100 g / m 2 ) of 100% by mass of cotton was used.
- Laminated body Binder resin was apply
- Example 2 Film layer having apertures The same plastic net as in Example 1 was used.
- the core component is polypropylene
- the sheath component is a high-density polyethylene fineness of 2.2 dtex
- the fiber length is 38 mm
- a heat-adhesive core-sheath composite fiber (trade name NBF (H), Daiwabo Polytech) (Made by Co., Ltd.) was mixed and opened, and a fiber web having a basis weight of 40 g / m 2 was produced using a card machine.
- Liquid absorber layer 100% by mass of rayon fiber (trade name Corona, manufactured by Daiwabo Rayon Co., Ltd.) having a fineness of 1.7 dtex and a fiber length of 38 mm is opened, and a fiber having a basis weight of 60 g / m 2 is obtained using a card machine. A web was made.
- the film layer was laminated so that the polyethylene surface of the film layer was in contact with the fiber layer surface side of the fiber structure, subjected to heat bonding with a thermal laminator processor, and integrated to prepare the wound dressing of the present invention.
- Example 2 The cotton cotton carrying iron (III) phthalocyanine octacarboxylic acid used in Example 2 was used as sample 1. Rayon cotton having a fineness of 1.7 dtex and a fiber length of 38 mm was used as a comparative sample. 1 g of each sample was placed in a 5 liter Tedlar bag, 3 liters of methyl mercaptan gas having a predetermined concentration (8.0 ppm) was injected, and the concentration was measured with a gas detector tube over time. The measurement results are shown in the table. The unit of concentration shown in the table is ppm.
- Cotton cotton (Sample 1) carrying iron (III) phthalocyanine octacarboxylic acid shows high deodorizing performance against methyl mercaptan gas.
- the wound dressing of the present invention can suppress and prevent the occurrence of infection wounds (gas gangrene) caused by mercaptan gas.
- Example 2 Cut to a size of 10 cm ⁇ 10 cm and a medical gauze (Japanese Pharmacopoeia) as a comparative example were prepared.
- the wound dressing of Example 2 was applied to the wound of a patient with groin pressure ulcer, and the four corners were fixed with paper tape.
- the exchange period was once a day and the usage period was 2 weeks.
- a comparative medical gauze was applied to the patient's wound and used for another two weeks.
- Odor status VAS visual Using the analogue scale method (scoring scale method), the following scales were used for evaluation. The degree of “odor” before use was set to 10 levels (closer to 0), and the degree of odor was confirmed. 10 Unchanged 7 Slightly improved 5 Moderately improved 3 Significantly improved 1 Almost no odor 0 No odor at all
- Example 2 has the above-mentioned odor evaluation of 3 (substantial improvement), and the pressure ulcer evaluation is A (the degree of improvement of the wound with the dressing of Example 2 compared to the comparative example) The effect of the present invention was confirmed.
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Abstract
Provided is a wound-covering material which protects a wound from the outside without adhering to the wound and can be easily exchanged without paining the patient and which has the function of healing the wound.
The wound-covering material comprises: a film layer having pores which constitutes the surface that is to come into contact with a wound; a fibrous layer which comprises fibers loaded with a metal phthalocyanine derivative represented by formula (I) (wherein M is a metal selected from Fe, Co, Mn, Ti, V, Ni, Cu, Zn, Mo, W, and Os; R1, R2, R3, and R4 are the same or different and are each -COOH or -SO3H; and n1, n2, n3, and n4 are positive numbers of 0-4 which satisfy 1≤n1+n2+n3+n4≤8) and which has been superposed on the upper surface of the film layer; and a liquid-absorber layer superposed on the upper surface of the fibrous layer.
Description
本発明は、ヒトあるいは動物の創傷を被覆して回復を促す創傷被覆材に関するものである。
The present invention relates to a wound dressing that covers a human or animal wound to promote recovery.
ヒトが傷を負ったときに、ガーゼ等を創傷部にあて上から包帯を巻いたり、絆創膏を貼りつけたりすることが古くから行なわれていた。最近では、創傷の回復を促す薬剤を染み込ませたガーゼの上を絆創膏で覆った創傷被覆材も多く出回っている。また、創傷からの沁み出しにより創傷被覆材が癒着してしまうのを防ぐ材料、構造のものも開発されている。
When humans are injured, it has long been practiced to apply gauze or the like to the wound part and to wrap a bandage from above or to apply a bandage. Recently, many wound dressings have been on the market that are covered with adhesive bandages on gauze impregnated with a drug that promotes wound healing. In addition, materials and structures that prevent the wound dressing from adhering due to squeaking from the wound have been developed.
特許文献1には、二つの外層の間に中間吸収層を有する積層体であって、吸収層が親水性発泡体であり、二つの外層が弾性的に伸縮し得るネットからなる低癒着性創傷用保護材が開示されている。この低癒着性創傷用保護材は、創傷を被覆しておくと同時に、中間の吸収層は創傷からの滲出液を吸収する役割を果たすものであり、創傷に癒着しない点で優れている。
Patent Document 1 discloses a low adhesion wound comprising a laminate having an intermediate absorbent layer between two outer layers, the absorbent layer being a hydrophilic foam, and the two outer layers being elastically stretchable. A protective material is disclosed. This protective material for low-adhesion wounds is excellent in that it does not adhere to the wound because it covers the wound and at the same time the intermediate absorbent layer serves to absorb exudate from the wound.
特許文献2には、ポリウレタン樹脂で製膜した開孔が形成されたフィルムと伸縮性を有する不織布との積層体からなり、フィルム又は不織布には抗菌剤を含有している創傷被覆材が開示されている。抗菌剤としては緑膿菌、エンテロバクター属、クレブシェラ属、ブドウ球菌属等に対して効果のある抗菌剤、例えばサルファ剤系、セファロスポリン系、ペニシリン系、ナリジキシン系、マクロライド系等が開示されている。
Patent Document 2 discloses a wound dressing material comprising a laminate of a film formed with polyurethane resin and having an aperture formed therein and a nonwoven fabric having elasticity, and the film or the nonwoven fabric contains an antibacterial agent. ing. As antibacterial agents, antibacterial agents effective against Pseudomonas aeruginosa, Enterobacter, Klebsiella, Staphylococcus, etc., such as sulfa, cephalosporins, penicillins, nalidixins, macrolides, etc. are disclosed. ing.
特許文献3には、金属フタロシアニン誘導体を有効成分とする止痒、鎮痒、消炎剤が開示されている。この有効成分が繊維粉末に練り込まれた湿布薬を、ガーゼに塗布して患部に当てて湿布するものである。
Patent Document 3 discloses an antipruritic, antipruritic and anti-inflammatory agent containing a metal phthalocyanine derivative as an active ingredient. A poultice obtained by kneading this active ingredient in fiber powder is applied to gauze and applied to the affected area for pouring.
特許文献1の低癒着性創傷用保護材は、創傷を外界から遮断して保護しつつ創傷に癒着しないが、積極的に治癒にさせる機能はない。特許文献2の創傷被覆材は、開示されている抗菌剤により細菌の抑制を一応の期待はできるが、例示列挙された菌に対して実際に効能があるのかの臨床的なデータが特許文献2に記載されていない。特許文献3の止痒、鎮痒、消炎剤は、創傷、炎症に対して効果が認められているものの、ガーゼの交換作業の煩雑性、患者に苦痛を与えるなどの問題点があった。
The low adhesive wound protective material of Patent Document 1 does not adhere to the wound while protecting and protecting the wound from the outside, but does not have a function of actively healing. Although the wound dressing of Patent Document 2 can be expected to suppress bacteria for the time being by the disclosed antibacterial agent, clinical data on whether it is actually effective against the exemplified bacteria listed in Patent Document 2 Is not listed. Although the antipruritic, antipruritic and anti-inflammatory agents of Patent Document 3 are recognized to have an effect on wounds and inflammation, there are problems such as complicated gauze replacement work and pain to patients.
本発明は前記の課題を解決するためになされたもので、創傷に癒着することなく創傷を外界から保護し、患者に苦痛を与えることなく簡単に交換ができる創傷被覆材であって、創傷を治癒にさせる機能を備えたものを提供することを目的とする。
The present invention has been made to solve the above problems, and is a wound dressing that protects a wound from the outside without adhering to the wound and can be easily replaced without causing pain to the patient. It aims at providing what is equipped with the function made to heal.
本発明の発明者は、特許文献3に記載された金属フタロシアニン誘導体の薬効について鋭意研究を続けた結果、創傷で増殖する細菌によりメルカプタンガスが発生し傷口を刺激して壊疽を誘発することを見出して本発明を完成するに至った。
The inventor of the present invention has continually studied the medicinal effects of the metal phthalocyanine derivatives described in Patent Document 3, and as a result, found that mercaptan gas is generated by bacteria growing in the wound and stimulates the wound to induce gangrene. The present invention has been completed.
前記の目的を達成するためになされた、請求の範囲の請求項1に記載された創傷被覆材は、創傷に接する面が、開孔を有するフィルム層であり、前記フィルム層の上面に、下記I式
(I式中、MはFe、Co、Mn、Ti、V、Ni、Cu、Zn、Mo、W、Osから選択される金属、R1、R2、R3およびR4は同一または異なる-COOH基または-SO3H基であり、n1、n2、n3およびn4は0~4で1≦n1+n2+n3+n4≦8を満たす正数)で示される金属フタロシアニン誘導体を担持している繊維を含む繊維層が積層され、該繊維層の上面に液吸収体層が積層されている。
The wound dressing according to claim 1, which has been made to achieve the above object, is a film layer in which a surface in contact with a wound has an opening, and an upper surface of the film layer includes: Formula I
(Wherein M is a metal selected from Fe, Co, Mn, Ti, V, Ni, Cu, Zn, Mo, W, Os, and R 1 , R 2 , R 3 and R 4 are the same or different − A fiber layer comprising a fiber carrying a metal phthalocyanine derivative represented by COOH group or —SO 3 H group, and n1, n2, n3 and n4 are 0 to 4 and 1 ≦ n1 + n2 + n3 + n4 ≦ 8) The liquid absorber layer is laminated on the upper surface of the fiber layer.
同じく請求項2に記載された創傷被覆材は、請求項1に記載の創傷被覆材であって、メルカプタンガスに起因するガス壊疽に有効なことを特徴とする。
Similarly, the wound dressing described in claim 2 is the wound dressing described in claim 1, and is effective for gas gangrene caused by mercaptan gas.
請求項3に記載された創傷被覆材は、請求項1または2に記載の創傷被覆材であって、前記フィルム層は少なくとも2層の樹脂層が積層されており、2層の樹脂層のうち創傷に接する面が高融点樹脂層であり、前記繊維層に接する面が低融点樹脂層であり、前記繊維層は、熱接着性繊維を含み、前記フィルム層と前記繊維層とは加熱接着されていることを特徴とする。
The wound dressing according to claim 3 is the wound dressing according to claim 1 or 2, wherein the film layer is formed by laminating at least two resin layers, and the two of the two resin layers. The surface in contact with the wound is a high-melting point resin layer, the surface in contact with the fiber layer is a low-melting point resin layer, the fiber layer includes heat-adhesive fibers, and the film layer and the fiber layer are heat-bonded. It is characterized by.
請求項4記載された創傷被覆材は、請求項1、2、または3に記載の創傷被覆材であって、液吸収体層が不織布、織布、または発泡体からなることを特徴とする。
A wound dressing according to claim 4 is the wound dressing according to claim 1, 2, or 3, wherein the liquid absorbent layer is made of a nonwoven fabric, a woven fabric, or a foam.
請求項5に記載された創傷被覆材は、請求項1、2、3または4に記載の創傷被覆材であって、前記繊維層と前記液吸収体層とが水流交絡処理により一体化された水流交絡不織布であることを特徴とする。
The wound dressing according to claim 5 is the wound dressing according to claim 1, 2, 3 or 4, wherein the fiber layer and the liquid absorber layer are integrated by hydroentanglement treatment. It is a hydroentangled nonwoven fabric.
本発明の創傷被覆材は、上記構成を採ることにより、創傷部に癒着することがなく、滲出液を有効に吸収することができ、メルカプタンガス等による悪臭や傷口の化膿を防止することができる。金属フタロシアニン誘導体は、メルカプタンを分解する機能を有し、ガス消臭性及び抗菌性がある。したがってメルカプタンガスに起因する感染創の治療剤として有用である。
The wound dressing material of the present invention adopts the above-described configuration, so that it can absorb the exudate effectively without adhering to the wound part, and can prevent malodor and suppuration of the wound caused by mercaptan gas or the like. . The metal phthalocyanine derivative has a function of decomposing mercaptans, and has gas deodorizing properties and antibacterial properties. Therefore, it is useful as a therapeutic agent for infection wounds caused by mercaptan gas.
ガスに起因する感染創、すなわちガス壊疽は、外傷創や熱傷創、手術創、褥瘡(床ずれ)、糖尿病性壊疽などの創からガス産生菌が組織へ侵入し、壊死に陥った組織内で増殖が起こり、毒素をつくって全身に影響を及ぼす。このように傷に感染した菌によって発生したガスおよび毒素は、正常細胞を侵して腐敗状態をつくり膿となるものである。本発明の金属フタロシアニン誘導体を担持している繊維を含む創傷被覆材は、消臭性及び抗菌性を有するので、菌の増殖を抑え、正常細胞がメルカプタンなどのガスによって活性の低下が起こるのを抑制・防止する。
Infected wounds caused by gas, that is, gas gangrene, grows in tissues where gas-producing bacteria have invaded tissues from wounds such as trauma wounds, burn wounds, surgical wounds, pressure sores (bed sores), diabetic gangrene, etc. Occurs and affects the whole body by creating toxins. The gas and toxins generated by the bacteria infected with the wound in this way invade normal cells to create a rot state and become pus. Since the wound dressing material including the fiber carrying the metal phthalocyanine derivative of the present invention has deodorant and antibacterial properties, it suppresses the growth of bacteria, and normal cells are less active due to gas such as mercaptan. Suppress and prevent.
本発明の創傷被覆材は、フィルム層/繊維層/液吸収体層からなる積層体であり、フィルム層の面がヒトの肌に接するように使用される。
The wound dressing of the present invention is a laminate comprising a film layer / fiber layer / liquid absorber layer, and is used so that the surface of the film layer is in contact with human skin.
フィルム層は、孔が開いており通気性になっている。孔の大きさは0.05~2mm2程度であることが好ましく、形は丸、矩形、多角形など特に形状は問わない。フィルム層を構成する素材(ポリマー)は、ポリエチレン、ポリプロピレン等のポリオレフィン、ポリエチレンテレフタレート、ポリブチレンテレフタレート、ポリ乳酸等のポリエステル、ナイロン6、ナイロン66等のポリアミド、ポリウレタンなどのポリマーまたはそのコポリマーを1または2以上用いることができる。
The film layer is perforated and breathable. The size of the hole is preferably about 0.05 to 2 mm 2 , and the shape is not particularly limited, such as a circle, a rectangle, or a polygon. The material (polymer) constituting the film layer is a polyolefin such as polyethylene or polypropylene, a polyethylene terephthalate, a polybutylene terephthalate, a polyester such as polylactic acid, a polyamide such as nylon 6 or nylon 66, a polymer such as polyurethane, or a copolymer thereof. Two or more can be used.
フィルム層は、好ましくは2層以上の樹脂層が積層されており、創傷に接する面側が高融点樹脂層であり、前記繊維層に接する面が低融点樹脂層である。このような積層構造の組合せ(高融点樹脂層/低融点樹脂層)としては、例えば、ポリプロピレン/ポリエチレン、ポリエステル/ポリエチレンなどが用いられる。
The film layer is preferably formed by laminating two or more resin layers, the surface side in contact with the wound is a high melting point resin layer, and the surface in contact with the fiber layer is a low melting point resin layer. As such a combination of laminated structures (high melting point resin layer / low melting point resin layer), for example, polypropylene / polyethylene, polyester / polyethylene, or the like is used.
フィルムを積層構造にすることにより、開孔を有しつつ、繊維層と熱接着することができるので、患者の動きに対して被覆材がよれたり、層間が剥離したりすることがない。また、創傷被覆材を所定の大きさに切断したときに、切断面から前記繊維層を構成する短繊維の脱落を抑制・防止する。従って、医療現場例えば処置室などでの清浄度を低下させるばかりか感染源となり易い脱落繊維、即ちリントの発生が少ないので、リント発生に起因する感染症を予防できる。
By making the film into a laminated structure, it can be thermally bonded to the fiber layer while having openings, so that the covering material does not move or the layers are not peeled against the movement of the patient. Further, when the wound dressing is cut to a predetermined size, the short fibers constituting the fiber layer are prevented from falling off from the cut surface. Therefore, not only the cleanliness in the medical site such as a treatment room is lowered, but also the occurrence of shed fibers that are likely to become an infection source, that is, the occurrence of lint is small, so that the infection caused by the occurrence of lint can be prevented.
フィルム層は、目付が5~40g/m2であることが好ましい。より好ましくは、10~20g/m2である。フィルム層の目付が上記範囲内にあると、創傷からの滲出液が浸透し易く、使用感も良好である。
The film layer preferably has a basis weight of 5 to 40 g / m 2 . More preferably, it is 10 to 20 g / m 2 . When the basis weight of the film layer is within the above range, exudate from the wound easily penetrates and the feeling of use is good.
このフィルム層は、血液、膿等の滲出液を吸収することなく、一方でフィルムの孔を通じて滲出液を透過させるから、創傷に癒着することが少なく、患者に不快感を与えない。
This film layer does not absorb exudate such as blood, pus, etc., but allows the exudate to permeate through the pores of the film, so that it hardly adheres to the wound and does not cause discomfort to the patient.
フィルム層は、繊維層と単に積層されているか、または繊維層と接合されている。前記繊維層との接合方法としては、例えばバインダー樹脂を塗布又は含浸により接合する方法、熱接着により接合する方法、交絡処理により接合する方法などが用いられる。
The film layer is simply laminated with the fiber layer or joined to the fiber layer. As a method for bonding to the fiber layer, for example, a method of bonding by applying or impregnating a binder resin, a method of bonding by thermal bonding, a method of bonding by entanglement treatment, or the like is used.
繊維層はガス消臭性及び抗菌性を有するものであり、下記I式
(I式中、MはFe、Co、Mn、Ti、V、Ni、Cu、Zn、Mo、W、Osから選択される金属、R1、R2、R3およびR4は同一または異なる-COOH基または-SO3H基であり、n1、n2、n3およびn4は0~4で1≦n1+n2+n3+n4≦8を満たす正数)で示される金属フタロシアニン誘導体を担持している繊維を含むものである。
The fiber layer has gas deodorant and antibacterial properties, and the following formula I
(Wherein M is a metal selected from Fe, Co, Mn, Ti, V, Ni, Cu, Zn, Mo, W, Os, and R 1 , R 2 , R 3 and R 4 are the same or different − COOH group or —SO 3 H group, and n1, n2, n3 and n4 are fibers containing a metal phthalocyanine derivative represented by 0 to 4 and 1 ≦ n1 + n2 + n3 + n4 ≦ 8).
有効成分となる金属フタロシアニン誘導体は、前記I式中、MがCo、R1およびR3が-COOH基である場合、下記II式
に示す構造となる。 The metal phthalocyanine derivative serving as an active ingredient is represented by the following formula II when M is Co, R 1 and R 3 are —COOH groups
It becomes the structure shown in.
に示す構造となる。 The metal phthalocyanine derivative serving as an active ingredient is represented by the following formula II when M is Co, R 1 and R 3 are —COOH groups
It becomes the structure shown in.
同じく金属フタロシアニン誘導体は、I式中、MがFe、R1、R2、R3およびR4がすべて-COOH基、n1、n2、n3およびn4が各々1であると、下記III式
に示す構造となる。
Similarly, the metal phthalocyanine derivative has the following formula III when M is Fe, R 1 , R 2 , R 3 and R 4 are all —COOH groups, and n1, n2, n3 and n4 are each 1
It becomes the structure shown in.
この鉄フタロシアニンテトラカルボン酸は、以下のようにして合成できる。ニトロベンゼンにトリメリット酸無水物と、尿素と、モリブデン酸アンモニウムと、塩化第二鉄無水物とを加えて撹拌し、加熱還流させて沈殿物を得る。得られた沈殿物にアルカリを加えて加水分解し、次いで酸を加えて酸性にすることで得られる。
This iron phthalocyanine tetracarboxylic acid can be synthesized as follows. Trimellitic anhydride, urea, ammonium molybdate, and ferric chloride anhydride are added to nitrobenzene, stirred, and heated to reflux to obtain a precipitate. The obtained precipitate is hydrolyzed by adding an alkali, and then acidified by adding an acid.
同じく金属フタロシアニン誘導体は、I式中、MがFe、R1、R2、R3、およびR4がすべて-COOH基、n1、n2、n3およびn4が各々2であると、下記IV式
に示す構造となる。
Similarly, the metal phthalocyanine derivative has the following formula IV when M is Fe, R 1 , R 2 , R 3 , and R 4 are all —COOH groups, and n1, n2, n3, and n4 are each 2,
It becomes the structure shown in.
同じくI式に示す金属フタロシアニン誘導体は、I式中、MがCo、R1およびR3が-SO3H基である場合、下記V式
に示す構造となる。
Similarly, the metal phthalocyanine derivative represented by the formula I is represented by the following formula V when M is Co and R 1 and R 3 are —SO 3 H groups:
It becomes the structure shown in.
同じく金属フタロシアニン誘導体は、I式中、MがFe、R1、R2、R3およびR4が-SO3H基であると、下記VI式
に示す構造となる。
Similarly, the metal phthalocyanine derivative has the following formula VI when M is Fe, R 1 , R 2 , R 3 and R 4 are —SO 3 H groups:
It becomes the structure shown in.
これらの金属フタロシアニン誘導体は、公知の方法により製造されるものであり、染料をはじめとし、酵素態様機能を有する機能性物質として上市もされている。鉄フタロシアニンテトラカルボン酸は、ニトロベンゼンにトリメリット酸無水物と、尿素と、モリブデン酸アンモニウムと、塩化第二鉄無水物とを加えて撹拌し、加熱還流させて沈殿物を得、得られた沈殿物にアルカリを加えて加水分解し、次いで酸を加えて酸性にすることで得られる。コバルトフタロシアニンオクタカルボン酸は、上記鉄フタロシアニンテトラカルボン酸の原料であるトリメリット酸無水物に代えてピロメリット酸無水物、塩化第二鉄無水物に代えて塩化第二コバルトを用いて同様の方法で製造可能である。
These metal phthalocyanine derivatives are produced by a known method, and are marketed as functional substances having enzyme-like functions including dyes. For iron phthalocyanine tetracarboxylic acid, trimellitic anhydride, urea, ammonium molybdate, and ferric chloride anhydride are added to nitrobenzene, stirred, heated to reflux, and a precipitate is obtained. It can be obtained by adding an alkali to the product to hydrolyze it, and then adding acid to make it acidic. Cobalt phthalocyanine octacarboxylic acid is a similar method using pyromellitic anhydride instead of trimellitic anhydride, which is a raw material of iron phthalocyanine tetracarboxylic acid, and ferric chloride instead of ferric chloride anhydride. Can be manufactured.
金属フタロシアニン誘導体の中心金属Mは、Fe、Co、Mn、Ti、V、Ni、Cu、Zn、Mo、W、Osから選択されるが、消臭性、抗菌性、および生体適合性の点ではFeまたはCoであることが好ましい。
The central metal M of the metal phthalocyanine derivative is selected from Fe, Co, Mn, Ti, V, Ni, Cu, Zn, Mo, W, and Os, but in terms of deodorizing property, antibacterial property, and biocompatibility Fe or Co is preferred.
金属フタロシアニン誘導体の官能基は、-COOH基、-SO3H基、またはそれらの塩から選択されるが、消臭性及び抗菌性の点では-COOH基またはその塩であることが好ましい。
The functional group of the metal phthalocyanine derivative is selected from a —COOH group, a —SO 3 H group, or a salt thereof, and is preferably a —COOH group or a salt thereof in terms of deodorization and antibacterial properties.
記金属フタロシアニン誘導体の塩としては、例えば無機塩基との塩、有機塩基との塩等が挙げられる。無機塩基との塩の好適な例としては、例えばナトリウム塩、カリウム塩などのアルカリ金属塩;カルシウム塩、マグネシウム塩などのアルカリ土類金属塩;ならびに銅(II)塩、アンモニウム塩などが挙げられる。有機塩基との塩の好適な例としては、例えばトリメチルアミン、トリエチルアミン、ピリジン、ピコリン、エタノールアミン、ジエタノールアミン、トリエタノールアミン、ジシクロヘキシルアミン等との塩が挙げられる。
Examples of the salt of the metal phthalocyanine derivative include a salt with an inorganic base and a salt with an organic base. Preferable examples of the salt with an inorganic base include alkali metal salts such as sodium salt and potassium salt; alkaline earth metal salts such as calcium salt and magnesium salt; and copper (II) salt and ammonium salt. . Preferable examples of the salt with an organic base include salts with trimethylamine, triethylamine, pyridine, picoline, ethanolamine, diethanolamine, triethanolamine, dicyclohexylamine and the like.
金属フタロシアニン誘導体は、官能基の数、すなわちn1~n4の合計が8以下であることが好ましい。官能基の数が8以下であると、消臭性及び抗菌性が高い傾向にある。例えば、官能基が-COOH基では、官能基の数は1~8であり、-SO3H基では、官能基の数は1または2であることが好ましい。
In the metal phthalocyanine derivative, the number of functional groups, that is, the total of n1 to n4 is preferably 8 or less. When the number of functional groups is 8 or less, the deodorizing property and antibacterial property tend to be high. For example, when the functional group is —COOH group, the number of functional groups is preferably 1 to 8, and when the functional group is —SO 3 H group, the number of functional groups is preferably 1 or 2.
金属フタロシアニンの誘導体は、繊維に付着または混合されて担持される。金属フタロシアニン誘導体の繊維に対する含有量は、抗菌効果を発揮し得る範囲であれば特に限定されないが、例えば繊維に対して金属フタロシアニン誘導体が0.1~10質量%であることが好ましい。より好ましい金属フタロシアニン誘導体の含有量は、0.3~5質量%であり、さらにより好ましくは0.5~3質量%である。金属フタロシアニン誘導体の含有量が上記範囲を満たすと、十分な消臭性及び抗菌性を発揮することができる。
The metal phthalocyanine derivative is attached to or mixed with the fiber. The content of the metal phthalocyanine derivative with respect to the fiber is not particularly limited as long as the antibacterial effect can be exhibited. For example, the metal phthalocyanine derivative is preferably 0.1 to 10% by mass with respect to the fiber. The content of the metal phthalocyanine derivative is more preferably 0.3 to 5% by mass, still more preferably 0.5 to 3% by mass. When the content of the metal phthalocyanine derivative satisfies the above range, sufficient deodorizing properties and antibacterial properties can be exhibited.
金属フタロシアニン誘導体を繊維に担持させるとき、繊維を予めカチオン化処理していることが好ましい。カチオン化処理することにより、金属フタロシアニン誘導体の担持効果が大きくなるとともに、金属フタロシアニン誘導体が高い活性状態を保つこと、及び金属フタロシアニンが反応しなかった残基が消臭性及び抗菌性を有するのでより一層の効果を高めることができる。
When the metal phthalocyanine derivative is supported on the fiber, the fiber is preferably cationized in advance. By carrying out the cationization treatment, the effect of supporting the metal phthalocyanine derivative is increased, the metal phthalocyanine derivative is kept in a high active state, and the residue that the metal phthalocyanine has not reacted has deodorant and antibacterial properties. Further effects can be enhanced.
カチオン化処理におけるカチオン化剤は、例えば、第4級アンモニウム塩型クロルヒドリン誘導体、第4級アンモニウム塩型高分子、カチオン系高分子、クロスリンク型ポリアルキルイミン、ポリアミン系カチオン樹脂、グリオキザール系繊維素反応型樹脂等が挙げられ、これら単独または2種以上組み合わせたものが用いられる。特に、第4級アンモニウム塩型クロルヒドリン誘導体が好ましい。
Examples of the cationizing agent used in the cationization treatment include quaternary ammonium salt type chlorohydrin derivatives, quaternary ammonium salt type polymers, cationic polymers, cross-linked polyalkylimines, polyamine cationic resins, and glyoxal fiber fibers. Reaction type resin etc. are mentioned, These are used individually or in combination of 2 or more types. In particular, a quaternary ammonium salt type chlorohydrin derivative is preferable.
金属フタロシアニン誘導体を繊維に担持させる方法としては、バインダー成分を含む金属フタロシアニン誘導体溶液を繊維又は繊維層へ印刷、噴霧またはコーターを用いて塗布する方法、繊維又は繊維層を前記溶液へ浸漬させる方法、あるいは直接染色、イオン染色などの染色法がある。イオン染色法とは、コットン、レーヨンなどの繊維にカチオン基を結合させ、そのカチオン基と染料の持つカルボキシル基やスルホン基のアニオン基をイオン的に結合させて行う染色法である。
As a method of supporting a metal phthalocyanine derivative on a fiber, a method of applying a metal phthalocyanine derivative solution containing a binder component to a fiber or a fiber layer, applying by spraying or using a coater, a method of immersing the fiber or fiber layer in the solution, Alternatively, there are staining methods such as direct staining and ion staining. The ion dyeing method is a dyeing method in which a cationic group is bonded to a fiber such as cotton or rayon, and the cationic group is ionically bonded to a carboxyl group or a sulfone anion group of the dye.
金属フタロシアニン誘導体を担持した繊維の素材は、例えばセルロース系繊維(コットン、麻、レーヨン、パルプなど)、蛋白質系繊維(羊毛、絹など)、ポリアミド系繊維、ポリエステル系繊維、ポリアクリル系繊維、ポリビニルアルコール系繊維、ポリ塩化ビニル系繊維、ポリ塩化ビニリデン系繊維、ポリオレフィン系繊維、ポリウレタン系繊維などあらゆる天然繊維、再生繊維、半合成繊維、合成繊維が使用される。なかでもセルロース系繊維、特にコットンまたはレーヨンは、創傷からの滲出液の吸収性が良いため、吸液した担体として酵素様機能を発現するための好条件をそなえている。
Examples of fiber materials carrying metal phthalocyanine derivatives include cellulosic fibers (cotton, hemp, rayon, pulp, etc.), protein fibers (wool, silk, etc.), polyamide fibers, polyester fibers, polyacrylic fibers, polyvinyl All natural fibers such as alcohol fibers, polyvinyl chloride fibers, polyvinylidene chloride fibers, polyolefin fibers and polyurethane fibers, recycled fibers, semi-synthetic fibers, and synthetic fibers are used. Among these, cellulosic fibers, particularly cotton or rayon, have good absorbency of exudate from wounds, and therefore have favorable conditions for expressing an enzyme-like function as a sucked carrier.
金属フタロシアニン誘導体を担持した繊維の断面形状は特に限定されず、円形、異形、中空等のいずれであってもよい。また、前記繊維の繊維長も特に限定されず、長繊維、短繊維、微細繊維等のいずれであってもよい。長繊維であれば、紡糸後そのままボビン等に繊維を巻き付けることにより得ることができる。短繊維であれば、カッターなどで所定の繊維長に切断するか、天然繊維であればそのまま用いることができる。さらに、前記繊維の繊度は特に限定されないが、0.3~3dtexであると、消臭性、抗菌性が高く、滲出液の吸収性も良く、好ましい。
The cross-sectional shape of the fiber carrying the metal phthalocyanine derivative is not particularly limited, and may be any of circular, irregular, hollow and the like. Moreover, the fiber length of the said fiber is not specifically limited, either, A long fiber, a short fiber, a fine fiber, etc. may be sufficient. If it is a long fiber, it can be obtained by winding the fiber around a bobbin or the like after spinning. If it is a short fiber, it can be cut into a predetermined fiber length with a cutter or the like, or if it is a natural fiber, it can be used as it is. Further, the fineness of the fiber is not particularly limited, but it is preferably 0.3 to 3 dtex because it has high deodorizing properties and antibacterial properties and good absorbability of exudate.
繊維層は、金属フタロシアニン誘導体を担持した繊維を含むものであり、前記繊維100質量%であってもよいが、本発明の効果が得られる範囲内で他の繊維と混合してもよい。他の繊維と混合する場合は、前記繊維が少なくとも50質量%であることが好ましい。より好ましくは、少なくとも75質量%である。さらにより好ましくは、85質量%以上である。
The fiber layer contains a fiber carrying a metal phthalocyanine derivative and may be 100% by mass of the fiber, but may be mixed with other fibers within a range where the effects of the present invention can be obtained. When mixed with other fibers, the fibers are preferably at least 50% by mass. More preferably, it is at least 75% by mass. Even more preferably, it is 85 mass% or more.
繊維層において、金属フタロシアニン誘導体を担持した繊維と混合される他の繊維としては、天然繊維、合成繊維、半合成繊維、再生繊維などの1または2以上を用いることができる。特に、フィルム層と繊維層を熱接着するために、熱接着性繊維を用いることが好ましい。熱接着性繊維としては、例えば、単一成分または複合成分のポリオレフィン系繊維、ポリエステル系繊維、ポリアミド系繊維が用いられ、加工性を考慮すると、ポリプロピレン/ポリエチレン、ポリエステル/ポリエチレン、ポリエステル/低融点ポリエステルの芯鞘型複合繊維であることが好ましい。特に、前記フィルム層を構成する低融点樹脂と同種の樹脂を用いると、少量でも強固な熱接着性が得られるので、より好ましい。熱接着性繊維は、繊維層に対して5~20質量%含有することが好ましい。より好ましくは、10~15質量%である。
As the other fibers to be mixed with the fiber carrying the metal phthalocyanine derivative in the fiber layer, one or more of natural fibers, synthetic fibers, semi-synthetic fibers, regenerated fibers and the like can be used. In particular, in order to thermally bond the film layer and the fiber layer, it is preferable to use a heat-bonding fiber. For example, a single-component or composite-component polyolefin fiber, polyester fiber, or polyamide fiber is used as the heat-adhesive fiber. In consideration of processability, polypropylene / polyethylene, polyester / polyethylene, polyester / low-melting polyester are used. The core-sheath type composite fiber is preferable. In particular, it is more preferable to use the same kind of resin as the low-melting-point resin constituting the film layer because a strong thermal adhesiveness can be obtained even with a small amount. The heat-adhesive fiber is preferably contained in an amount of 5 to 20% by mass with respect to the fiber layer. More preferably, it is 10 to 15% by mass.
繊維層は、目付が10~400g/m2であることが好ましい。より好ましくは、15~100g/m2であり、さらにより好ましくは、20~50g/m2である。繊維層の目付が上記範囲内にあると、十分な抗菌性や浸出液の吸収・保持がなされる。
The fiber layer preferably has a basis weight of 10 to 400 g / m 2 . More preferably, it is 15 to 100 g / m 2 , and still more preferably 20 to 50 g / m 2 . When the basis weight of the fiber layer is within the above range, sufficient antibacterial properties and absorption / retention of the leachate can be achieved.
繊維層は、前記金属フタロシアニン誘導体を担持した繊維を少なくとも一部に含み、糸、織編物、不織布、紙などに成形して用いることができる。なかでも、編物または不織布は、繊維層自体に適度な伸長性を与えることができ、好ましい。
The fiber layer contains at least a portion of the fiber carrying the metal phthalocyanine derivative, and can be used after being formed into yarn, woven or knitted fabric, nonwoven fabric, paper, or the like. Among these, a knitted fabric or a nonwoven fabric is preferable because it can impart appropriate stretchability to the fiber layer itself.
繊維層が不織布の場合、繊維ウェブの形成方法は、カード法、エアレイド法、湿式抄紙法、スパンボンド法、メルトブローン法、フラッシュ紡糸法、静電紡糸法などを用いることができる。得られた繊維ウェブは、エアースルー不織布や熱圧着不織布などのサーマルボンド不織布、ケミカルボンド不織布、ニードルパンチ不織布、水流交絡不織布、スパンボンド不織布、メルトブローン不織布などに加工される。なかでも水流交絡不織布は、滲出液の吸収性(吸液性、拡散性)が良好であり、適度な伸長性、伸縮性を与えることができ、好ましい。
When the fiber layer is a nonwoven fabric, the fiber web can be formed by a card method, an airlaid method, a wet papermaking method, a spunbond method, a melt blown method, a flash spinning method, an electrostatic spinning method, or the like. The obtained fiber web is processed into a thermal bond nonwoven fabric such as an air-through nonwoven fabric or a thermocompression bonded nonwoven fabric, a chemical bond nonwoven fabric, a needle punched nonwoven fabric, a hydroentangled nonwoven fabric, a spunbond nonwoven fabric, or a melt blown nonwoven fabric. Among these, hydroentangled nonwoven fabrics are preferable because they have good exudate absorbability (liquid absorbency and diffusibility) and can impart appropriate extensibility and stretchability.
液吸収体層は、創傷からの滲出液を吸収、保持する機能を有するものである。例えば、滲出液が多いときは、液吸収体層を複数層重ねて用いることができる。液吸収体層は、被覆材の創傷部位の程度、交換時期等により目付、厚さ等を適宜設定できる。例えば、滲出液が多い褥瘡の患者の場合、液吸収体層の目付、厚みを大きくすると良い。液吸収体層の目付は、80~200g/m2であることが好ましい。より好ましくは、50~120g/m2である。液吸収体層の厚みは、0.5~3mmであることが好ましい。より好ましくは、0.8~1.2mmである。
The liquid absorber layer has a function of absorbing and retaining exudate from the wound. For example, when there is a large amount of exudate, a plurality of liquid absorber layers can be used in layers. The liquid absorbent layer can have a basis weight, a thickness, and the like appropriately set according to the degree of the wound site of the covering material, the replacement time, and the like. For example, in the case of pressure ulcer patients with a large amount of exudate, the basis weight and thickness of the liquid absorber layer may be increased. The basis weight of the liquid absorber layer is preferably 80 to 200 g / m 2 . More preferably, it is 50 to 120 g / m 2 . The thickness of the liquid absorber layer is preferably 0.5 to 3 mm. More preferably, it is 0.8 to 1.2 mm.
液吸収体層は、例えば、織編物、不織布、発泡体等の形態を有するものが好ましく、特に、不織布であると、滲出液の吸収性、吸液保持性が高く、好ましい。前記不織布に用いられる素材は、吸液性を有する素材であることが好ましく、例えば、セルロース系繊維(コットン、麻、レーヨン、パルプなど)、蛋白質系繊維(羊毛、絹など)等を用いることができるが、なかでもコットン又はレーヨンは吸液性が高く、好ましい。
The liquid absorbent layer preferably has, for example, a woven or knitted fabric, non-woven fabric, foam or the like, and in particular, a non-woven fabric is preferable because of its high absorbability of exudate and liquid absorption retention. The material used for the nonwoven fabric is preferably a material having liquid absorbency, and for example, cellulosic fibers (cotton, hemp, rayon, pulp, etc.), protein fibers (wool, silk, etc.) are used. Among them, cotton or rayon is preferable because of its high liquid absorption.
液吸収体層は、繊維層の上面に積層され、単に積層されているか、または繊維層と接合されている。繊維層との接合方法としては、例えば、バインダー樹脂を塗布又は含浸により接合する方法、熱接着により接合する方法、交絡処理により接合する方法などが用いられる。特に繊維層を構成する繊維ウェブと液吸収体層を構成する繊維ウェブが水流交絡法またはニードルパンチ法により交絡処理されて一体化していることが好ましい。繊維層と液吸収体層とが交絡一体化することにより、滲出液が液吸収体層へ移行しやすく、前記繊維層を構成する金属フタロシアニン誘導体を担持した繊維の消臭、抗菌の機能を発揮しやすくなる。
The liquid absorber layer is laminated on the upper surface of the fiber layer and is simply laminated or joined to the fiber layer. As a bonding method with the fiber layer, for example, a method of bonding by applying or impregnating a binder resin, a method of bonding by thermal bonding, a method of bonding by entanglement treatment, or the like is used. In particular, it is preferable that the fiber web constituting the fiber layer and the fiber web constituting the liquid absorber layer are entangled and integrated by the hydroentanglement method or the needle punch method. The fiber layer and the liquid absorber layer are entangled and integrated so that the exudate can easily move to the liquid absorber layer, and it exhibits the deodorizing and antibacterial functions of the fiber carrying the metal phthalocyanine derivative that constitutes the fiber layer. It becomes easy to do.
液吸収体層には、細菌の発生や臭いを抑制するために、消臭剤、抗菌剤などの薬剤を塗布、含浸等により付与してもよい。
In the liquid absorber layer, a chemical such as a deodorant or an antibacterial agent may be applied or impregnated in order to suppress the generation or odor of bacteria.
本発明の創傷被覆材は、上述したフィルム層、繊維層、液吸収体層が積層された形態を有している。好ましい形態としては、前記繊維層を構成する繊維ウェブと、液吸収体層を構成する繊維ウェブが交絡一体化した繊維構造物を作製した後、フィルム層と接合一体化すると、所望の機能を有しつつ、創傷部位への貼付性などの取扱い性が良好となる。
The wound dressing of the present invention has a form in which the above-described film layer, fiber layer, and liquid absorber layer are laminated. As a preferred form, after producing a fiber structure in which the fiber web constituting the fiber layer and the fiber web constituting the liquid absorber layer are entangled and integrated, the film layer has a desired function. However, handleability such as sticking to a wound site is improved.
本発明の創傷被覆材は、創傷部位に対してフィルム層が接するように貼付し、上からフィルムやテープを用いて固定して使用される。
The wound dressing of the present invention is used by being stuck so that the film layer is in contact with the wound site, and fixed from above using a film or tape.
以下、本発明の実施例を詳細に説明するが、本発明の範囲はこれらの実施例に限定されるものではない。
Hereinafter, examples of the present invention will be described in detail, but the scope of the present invention is not limited to these examples.
[実施例1]
(1)開孔を有するフィルム層
開孔を有するフィルム層として、厚さ0.11mm、目付12g/m2のポリエステル/ポリエチレンの二層構造のプラスチックネット(三晶(株)販売の商品名「Delnet(デルネット)」品番X-550)を用いた。尚、この他品番P-530,X530N/W等を用いることができる。 [Example 1]
(1) Film layer having an opening As a film layer having an opening, a plastic net having a two-layer structure of polyester / polyethylene having a thickness of 0.11 mm and a basis weight of 12 g / m 2 (trade name “Sanki Co., Ltd. Delnet "product number X-550) was used. Other product numbers such as P-530 and X530N / W can be used.
(1)開孔を有するフィルム層
開孔を有するフィルム層として、厚さ0.11mm、目付12g/m2のポリエステル/ポリエチレンの二層構造のプラスチックネット(三晶(株)販売の商品名「Delnet(デルネット)」品番X-550)を用いた。尚、この他品番P-530,X530N/W等を用いることができる。 [Example 1]
(1) Film layer having an opening As a film layer having an opening, a plastic net having a two-layer structure of polyester / polyethylene having a thickness of 0.11 mm and a basis weight of 12 g / m 2 (trade name “Sanki Co., Ltd. Delnet "product number X-550) was used. Other product numbers such as P-530 and X530N / W can be used.
(2)繊維層
コットンからなる編物(フライス編み、厚さ1.5mm、目付300g/m2)を精練・漂白した後、カチオン化剤として50cc/LのカチオノンUK(一方社油脂工業(株)製の商品名)と、15g/Lの水酸化ナトリウム水溶液との混合液10Lに、浴比1:10の条件で入れ、80℃で45分間反応させた。得られたカチオン化コットン編物を十分に水にて洗浄した後、濃度0.5%owfの鉄(III)フタロシアニンテトラカルボン酸の水酸化ナトリウム溶液(pH=12)10L中に浸し、80℃で30分間撹拌した後、酸で中和し、木綿編物を染色した。得られた染色木綿編物を十分に水にて洗浄して乾燥し、鉄(III)フタロシアニンテトラカルボン酸が繊維に担持された編物を得た。 (2) Fiber layer After scouring and bleaching a knitted fabric made of cotton (milling knitting, thickness 1.5 mm, basis weight 300 g / m 2 ), 50 cc / L of Cationone UK as a cationizing agent (On the other hand, Yushi Co., Ltd.) Product name) and 15 g / L aqueous sodium hydroxide solution (10 L) under a bath ratio of 1:10 and allowed to react at 80 ° C. for 45 minutes. The obtained cationized cotton knitted fabric was thoroughly washed with water, and then immersed in 10 L of a sodium hydroxide solution (pH = 12) of iron (III) phthalocyanine tetracarboxylic acid having a concentration of 0.5% owf at 80 ° C. After stirring for 30 minutes, the mixture was neutralized with acid to dye the cotton knitted fabric. The obtained dyed cotton knitted fabric was sufficiently washed with water and dried to obtain a knitted fabric in which iron (III) phthalocyanine tetracarboxylic acid was supported on fibers.
コットンからなる編物(フライス編み、厚さ1.5mm、目付300g/m2)を精練・漂白した後、カチオン化剤として50cc/LのカチオノンUK(一方社油脂工業(株)製の商品名)と、15g/Lの水酸化ナトリウム水溶液との混合液10Lに、浴比1:10の条件で入れ、80℃で45分間反応させた。得られたカチオン化コットン編物を十分に水にて洗浄した後、濃度0.5%owfの鉄(III)フタロシアニンテトラカルボン酸の水酸化ナトリウム溶液(pH=12)10L中に浸し、80℃で30分間撹拌した後、酸で中和し、木綿編物を染色した。得られた染色木綿編物を十分に水にて洗浄して乾燥し、鉄(III)フタロシアニンテトラカルボン酸が繊維に担持された編物を得た。 (2) Fiber layer After scouring and bleaching a knitted fabric made of cotton (milling knitting, thickness 1.5 mm, basis weight 300 g / m 2 ), 50 cc / L of Cationone UK as a cationizing agent (On the other hand, Yushi Co., Ltd.) Product name) and 15 g / L aqueous sodium hydroxide solution (10 L) under a bath ratio of 1:10 and allowed to react at 80 ° C. for 45 minutes. The obtained cationized cotton knitted fabric was thoroughly washed with water, and then immersed in 10 L of a sodium hydroxide solution (pH = 12) of iron (III) phthalocyanine tetracarboxylic acid having a concentration of 0.5% owf at 80 ° C. After stirring for 30 minutes, the mixture was neutralized with acid to dye the cotton knitted fabric. The obtained dyed cotton knitted fabric was sufficiently washed with water and dried to obtain a knitted fabric in which iron (III) phthalocyanine tetracarboxylic acid was supported on fibers.
(3)液吸収体層
コットン100質量%の水流交絡不織布(目付100g/m2)を用いた。 (3) Liquid Absorber Layer A hydroentangled nonwoven fabric (weight per 100 g / m 2 ) of 100% by mass of cotton was used.
コットン100質量%の水流交絡不織布(目付100g/m2)を用いた。 (3) Liquid Absorber Layer A hydroentangled nonwoven fabric (weight per 100 g / m 2 ) of 100% by mass of cotton was used.
(4)積層体
前記フィルム層、繊維層、液吸収体層の各層間にバインダー樹脂を塗布し、接合して、本発明の創傷被覆材を作製した。 (4) Laminated body Binder resin was apply | coated between each layer of the said film layer, a fiber layer, and a liquid absorber layer, it joined, and the wound dressing material of this invention was produced.
前記フィルム層、繊維層、液吸収体層の各層間にバインダー樹脂を塗布し、接合して、本発明の創傷被覆材を作製した。 (4) Laminated body Binder resin was apply | coated between each layer of the said film layer, a fiber layer, and a liquid absorber layer, it joined, and the wound dressing material of this invention was produced.
[実施例2]
(1)開孔を有するフィルム層
実施例1と同じプラスチックネットを用いた。 [Example 2]
(1) Film layer having apertures The same plastic net as in Example 1 was used.
(1)開孔を有するフィルム層
実施例1と同じプラスチックネットを用いた。 [Example 2]
(1) Film layer having apertures The same plastic net as in Example 1 was used.
(2)繊維層
コットン綿をカチオン化剤として50cc/LのカチオノンUK(一方社油脂工業(株)製の商品名)と、15g/Lの水酸化ナトリウム水溶液との混合液10Lに、浴比1:10の条件で入れ、80℃で45分間反応させた。得られたカチオン化コットン綿を十分に水にて洗浄した後、濃度0.5%owfの鉄(III)フタロシアニンオクタカルボン酸の水酸化ナトリウム溶液(pH=12)10L中に浸し、80℃で30分間撹拌した後、酸で中和し、コットン綿を染色した。得られた染色綿を十分に水にて洗浄して乾燥し、鉄(III)フタロシアニンオクタカルボン酸がコットン繊維に担持されたコットン綿を得た。 (2) Fiber layer 10 liters of a mixture of 50 cc / L of Cationone UK (trade name, manufactured by Yushi Kogyo Co., Ltd.) using cotton cotton as a cationizing agent and a 15 g / L sodium hydroxide aqueous solution, bath ratio It was put under the condition of 1:10 and reacted at 80 ° C. for 45 minutes. The obtained cationized cotton cotton was sufficiently washed with water, and then immersed in 10 L of a sodium hydroxide solution (pH = 12) of iron (III) phthalocyanine octacarboxylic acid having a concentration of 0.5% owf at 80 ° C. After stirring for 30 minutes, the mixture was neutralized with acid to dye cotton cotton. The obtained dyed cotton was sufficiently washed with water and dried to obtain cotton cotton in which iron (III) phthalocyanine octacarboxylic acid was supported on cotton fibers.
コットン綿をカチオン化剤として50cc/LのカチオノンUK(一方社油脂工業(株)製の商品名)と、15g/Lの水酸化ナトリウム水溶液との混合液10Lに、浴比1:10の条件で入れ、80℃で45分間反応させた。得られたカチオン化コットン綿を十分に水にて洗浄した後、濃度0.5%owfの鉄(III)フタロシアニンオクタカルボン酸の水酸化ナトリウム溶液(pH=12)10L中に浸し、80℃で30分間撹拌した後、酸で中和し、コットン綿を染色した。得られた染色綿を十分に水にて洗浄して乾燥し、鉄(III)フタロシアニンオクタカルボン酸がコットン繊維に担持されたコットン綿を得た。 (2) Fiber layer 10 liters of a mixture of 50 cc / L of Cationone UK (trade name, manufactured by Yushi Kogyo Co., Ltd.) using cotton cotton as a cationizing agent and a 15 g / L sodium hydroxide aqueous solution, bath ratio It was put under the condition of 1:10 and reacted at 80 ° C. for 45 minutes. The obtained cationized cotton cotton was sufficiently washed with water, and then immersed in 10 L of a sodium hydroxide solution (pH = 12) of iron (III) phthalocyanine octacarboxylic acid having a concentration of 0.5% owf at 80 ° C. After stirring for 30 minutes, the mixture was neutralized with acid to dye cotton cotton. The obtained dyed cotton was sufficiently washed with water and dried to obtain cotton cotton in which iron (III) phthalocyanine octacarboxylic acid was supported on cotton fibers.
次に、前記コットン綿を90質量%、芯成分がポリプロピレン、鞘成分が高密度ポリエチレンの繊度2.2dtex、繊維長38mmの熱接着性芯鞘型複合繊維(商品名NBF(H)、ダイワボウポリテック(株)製)を10質量%混合、開繊し、カード機を用いて目付40g/m2の繊維ウェブを作製した。
Next, 90% by mass of the cotton cotton, the core component is polypropylene, the sheath component is a high-density polyethylene fineness of 2.2 dtex, and the fiber length is 38 mm, a heat-adhesive core-sheath composite fiber (trade name NBF (H), Daiwabo Polytech) (Made by Co., Ltd.) was mixed and opened, and a fiber web having a basis weight of 40 g / m 2 was produced using a card machine.
(3)液吸収体層
繊度1.7dtex、繊維長38mmのレーヨン繊維(商品名コロナ、ダイワボウレーヨン(株)製)100質量%を開繊し、カード機を用いて目付60g/m2の繊維ウェブを作製した。 (3) Liquid absorber layer 100% by mass of rayon fiber (trade name Corona, manufactured by Daiwabo Rayon Co., Ltd.) having a fineness of 1.7 dtex and a fiber length of 38 mm is opened, and a fiber having a basis weight of 60 g / m 2 is obtained using a card machine. A web was made.
繊度1.7dtex、繊維長38mmのレーヨン繊維(商品名コロナ、ダイワボウレーヨン(株)製)100質量%を開繊し、カード機を用いて目付60g/m2の繊維ウェブを作製した。 (3) Liquid absorber layer 100% by mass of rayon fiber (trade name Corona, manufactured by Daiwabo Rayon Co., Ltd.) having a fineness of 1.7 dtex and a fiber length of 38 mm is opened, and a fiber having a basis weight of 60 g / m 2 is obtained using a card machine. A web was made.
(4)積層体
前記繊維層を構成する繊維ウェブと、前記液吸収体層を構成する繊維ウェブとを積層したウェブに対して、高圧水流を噴射して水流交絡処理を施し、一体化した繊維構造物を作製した。 (4) Laminated body The fiber which formed the fiber web which comprises the said fiber layer, and the fiber web which comprises the said liquid absorber layer were laminated | stacked, the hydroentanglement process was performed by injecting a high-pressure water stream, and the integrated fiber A structure was produced.
前記繊維層を構成する繊維ウェブと、前記液吸収体層を構成する繊維ウェブとを積層したウェブに対して、高圧水流を噴射して水流交絡処理を施し、一体化した繊維構造物を作製した。 (4) Laminated body The fiber which formed the fiber web which comprises the said fiber layer, and the fiber web which comprises the said liquid absorber layer were laminated | stacked, the hydroentanglement process was performed by injecting a high-pressure water stream, and the integrated fiber A structure was produced.
次に、前記繊維構造物の前記繊維層面側にフィルム層のポリエチレン面が接するように積層し、熱ラミネーター処理機により熱接着加工を施し、一体化して本発明の創傷被覆材を作製した。
Next, the film layer was laminated so that the polyethylene surface of the film layer was in contact with the fiber layer surface side of the fiber structure, subjected to heat bonding with a thermal laminator processor, and integrated to prepare the wound dressing of the present invention.
[消臭試験]
実施例2に用いた鉄(III)フタロシアニンオクタカルボン酸が担持されたコットン綿を試料1、繊度1.7dtex、繊維長38mmのレーヨン綿を比較試料として用いた。各試料1gを5リットルのテドラーバッグに入れ、既定濃度(8.0ppm)のメチルメルカプタンガス3リットルを注入し、経時毎にガス検知管で濃度を測定した。測定結果を表に示す。表に示す濃度の単位はppmである。
[Deodorization test]
The cotton cotton carrying iron (III) phthalocyanine octacarboxylic acid used in Example 2 was used as sample 1. Rayon cotton having a fineness of 1.7 dtex and a fiber length of 38 mm was used as a comparative sample. 1 g of each sample was placed in a 5 liter Tedlar bag, 3 liters of methyl mercaptan gas having a predetermined concentration (8.0 ppm) was injected, and the concentration was measured with a gas detector tube over time. The measurement results are shown in the table. The unit of concentration shown in the table is ppm.
実施例2に用いた鉄(III)フタロシアニンオクタカルボン酸が担持されたコットン綿を試料1、繊度1.7dtex、繊維長38mmのレーヨン綿を比較試料として用いた。各試料1gを5リットルのテドラーバッグに入れ、既定濃度(8.0ppm)のメチルメルカプタンガス3リットルを注入し、経時毎にガス検知管で濃度を測定した。測定結果を表に示す。表に示す濃度の単位はppmである。
[Deodorization test]
The cotton cotton carrying iron (III) phthalocyanine octacarboxylic acid used in Example 2 was used as sample 1. Rayon cotton having a fineness of 1.7 dtex and a fiber length of 38 mm was used as a comparative sample. 1 g of each sample was placed in a 5 liter Tedlar bag, 3 liters of methyl mercaptan gas having a predetermined concentration (8.0 ppm) was injected, and the concentration was measured with a gas detector tube over time. The measurement results are shown in the table. The unit of concentration shown in the table is ppm.
鉄(III)フタロシアニンオクタカルボン酸が担持されたコットン綿(試料1)は、メチルメルカプタンガスに対する消臭性能が高いことを示している。本発明の創傷被覆材は、メルカプタンガスに起因する感染創(ガス壊疽)の発生を抑制・防止できる。
Cotton cotton (Sample 1) carrying iron (III) phthalocyanine octacarboxylic acid shows high deodorizing performance against methyl mercaptan gas. The wound dressing of the present invention can suppress and prevent the occurrence of infection wounds (gas gangrene) caused by mercaptan gas.
[治験結果]
本発明の効果を確認するため、10cm×10cmのサイズに切断された実施例2の創傷被覆材と、比較例として医療用ガーゼ(日本薬局方)を準備した。臀部褥瘡の患者の傷口に、まず実施例2の創傷被覆材を当て、四隅を紙テープで固定した。1日1回の交換で、使用期間は2週間とした。2週間後、比較用の医療用ガーゼを患者の傷口に当て、さらに2週間使用した。 [Clinical trial results]
In order to confirm the effect of the present invention, a wound dressing of Example 2 cut to a size of 10 cm × 10 cm and a medical gauze (Japanese Pharmacopoeia) as a comparative example were prepared. First, the wound dressing of Example 2 was applied to the wound of a patient with groin pressure ulcer, and the four corners were fixed with paper tape. The exchange period was once a day and the usage period was 2 weeks. Two weeks later, a comparative medical gauze was applied to the patient's wound and used for another two weeks.
本発明の効果を確認するため、10cm×10cmのサイズに切断された実施例2の創傷被覆材と、比較例として医療用ガーゼ(日本薬局方)を準備した。臀部褥瘡の患者の傷口に、まず実施例2の創傷被覆材を当て、四隅を紙テープで固定した。1日1回の交換で、使用期間は2週間とした。2週間後、比較用の医療用ガーゼを患者の傷口に当て、さらに2週間使用した。 [Clinical trial results]
In order to confirm the effect of the present invention, a wound dressing of Example 2 cut to a size of 10 cm × 10 cm and a medical gauze (Japanese Pharmacopoeia) as a comparative example were prepared. First, the wound dressing of Example 2 was applied to the wound of a patient with groin pressure ulcer, and the four corners were fixed with paper tape. The exchange period was once a day and the usage period was 2 weeks. Two weeks later, a comparative medical gauze was applied to the patient's wound and used for another two weeks.
創傷被覆材の使用結果について、以下の方法で評価した。
The results of using the wound dressing were evaluated by the following methods.
(1)臭いの状態について
VAS(visual
analogue scale)法(評点尺度法)を用いて、以下の尺度で評価した。使用前の「臭い」の程度を10段階(0に近いほど良い)にして、臭いがどの程度になったかを確認した。
10 変わらない
7 少し改善
5 まずまず改善
3 かなり改善
1 ほぼ臭わない
0 全く臭わない (1) Odor status VAS (visual
Using the analogue scale method (scoring scale method), the following scales were used for evaluation. The degree of “odor” before use was set to 10 levels (closer to 0), and the degree of odor was confirmed.
10 Unchanged 7 Slightly improved 5 Moderately improved 3 Significantly improved 1 Almost no odor 0 No odor at all
VAS(visual
analogue scale)法(評点尺度法)を用いて、以下の尺度で評価した。使用前の「臭い」の程度を10段階(0に近いほど良い)にして、臭いがどの程度になったかを確認した。
10 変わらない
7 少し改善
5 まずまず改善
3 かなり改善
1 ほぼ臭わない
0 全く臭わない (1) Odor status VAS (visual
Using the analogue scale method (scoring scale method), the following scales were used for evaluation. The degree of “odor” before use was set to 10 levels (closer to 0), and the degree of odor was confirmed.
10 Unchanged 7 Slightly improved 5 Moderately improved 3 Significantly improved 1 Almost no odor 0 No odor at all
(2)褥創の状態について
使用前と、一回目の分(本発明の創傷被覆材)、二回目の分(ガーゼ)と比較して辱創の状態はどうだったかを確認した。
A 1回目の分のほうが褥創の改善度が良い。
B 2回目の分のほうが褥創の改善度が良い。
C どちらも褥創は改善するが程度の差はない。
D どちらも褥創はあまり改善しない。 (2) About the state of the wound wound It was confirmed how the state of the humiliation wound was before use, compared with the first part (wound dressing of the present invention) and the second part (gauze).
A The degree of improvement of the wound is better in the first minute.
B The improvement of the wound is better in the second minute.
C Both improve the wound, but there is no difference.
D Neither of them has improved so much.
使用前と、一回目の分(本発明の創傷被覆材)、二回目の分(ガーゼ)と比較して辱創の状態はどうだったかを確認した。
A 1回目の分のほうが褥創の改善度が良い。
B 2回目の分のほうが褥創の改善度が良い。
C どちらも褥創は改善するが程度の差はない。
D どちらも褥創はあまり改善しない。 (2) About the state of the wound wound It was confirmed how the state of the humiliation wound was before use, compared with the first part (wound dressing of the present invention) and the second part (gauze).
A The degree of improvement of the wound is better in the first minute.
B The improvement of the wound is better in the second minute.
C Both improve the wound, but there is no difference.
D Neither of them has improved so much.
(3)評価結果
実施例2の創傷被覆材は、上記臭い評価は3(かなり改善)、褥瘡の評価はA(実施例2の被覆材の分のほうが比較例に比べて褥創の改善度が良い)であり、本発明の効果を確認できた。 (3) Evaluation results The wound dressing of Example 2 has the above-mentioned odor evaluation of 3 (substantial improvement), and the pressure ulcer evaluation is A (the degree of improvement of the wound with the dressing of Example 2 compared to the comparative example) The effect of the present invention was confirmed.
実施例2の創傷被覆材は、上記臭い評価は3(かなり改善)、褥瘡の評価はA(実施例2の被覆材の分のほうが比較例に比べて褥創の改善度が良い)であり、本発明の効果を確認できた。 (3) Evaluation results The wound dressing of Example 2 has the above-mentioned odor evaluation of 3 (substantial improvement), and the pressure ulcer evaluation is A (the degree of improvement of the wound with the dressing of Example 2 compared to the comparative example) The effect of the present invention was confirmed.
Claims (5)
- 創傷に接する面が、開孔を有するフィルム層であり、
前記フィルム層の上面に、下記I式
On the upper surface of the film layer, the following formula I
- メルカプタンガスに起因するガス壊疽に有効なことを特徴とする請求項1に記載の創傷被覆材。 The wound dressing according to claim 1, which is effective for gas gangrene caused by mercaptan gas.
- 前記フィルム層は少なくとも2層の樹脂層が積層されており、2層の樹脂層のうち創傷に接する面が高融点樹脂層であり、前記繊維層に接する面が低融点樹脂層であり、
前記繊維層は、熱接着性繊維を含み、前記フィルム層と前記繊維層とは加熱接着されていることを特徴とする請求項1または2に記載の創傷被覆材。 The film layer has at least two resin layers laminated, the surface of the two resin layers in contact with the wound is a high melting point resin layer, and the surface in contact with the fiber layer is a low melting point resin layer,
The wound dressing according to claim 1 or 2, wherein the fiber layer includes a heat-adhesive fiber, and the film layer and the fiber layer are heat-bonded. - 液吸収体層が不織布、織布、または発泡体からなることを特徴とする請求項1、2または3に記載の創傷被覆材。 4. The wound dressing according to claim 1, 2, or 3, wherein the liquid absorbent layer is made of a nonwoven fabric, a woven fabric, or a foam.
- 前記繊維層と前記液吸収体層とが水流交絡処理により一体化された水流交絡不織布であることを特徴とする請求項1、2、3または4に記載の創傷被覆材。 The wound dressing according to claim 1, 2, 3, or 4, wherein the fiber layer and the liquid absorber layer are hydroentangled nonwoven fabrics integrated by hydroentanglement treatment.
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CN201180069828.7A CN103501827B (en) | 2011-03-30 | 2011-03-30 | Wound cladding material |
PCT/JP2011/057981 WO2012131931A1 (en) | 2011-03-30 | 2011-03-30 | Wound-covering material |
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CN105169453B (en) * | 2015-08-19 | 2018-03-27 | 欧阳晨曦 | Prepare the composite that the method for compound polyurethane material and this method obtain |
CN110448717B (en) * | 2019-08-14 | 2021-07-06 | 福建中润纸业有限公司 | Production process of liquid absorption core body with pharmacological non-woven fabric |
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